WO2021114287A1 - 一种柔性电极及其制备方法 - Google Patents
一种柔性电极及其制备方法 Download PDFInfo
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- WO2021114287A1 WO2021114287A1 PCT/CN2019/125389 CN2019125389W WO2021114287A1 WO 2021114287 A1 WO2021114287 A1 WO 2021114287A1 CN 2019125389 W CN2019125389 W CN 2019125389W WO 2021114287 A1 WO2021114287 A1 WO 2021114287A1
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- layer
- electrode
- flexible
- titanium dioxide
- polydopamine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
- B81C1/00015—Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems
- B81C1/00134—Manufacture or treatment of devices or systems in or on a substrate for manufacturing microsystems comprising flexible or deformable structures
- B81C1/00166—Electrodes
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/24—Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
- A61B5/25—Bioelectric electrodes therefor
- A61B5/263—Bioelectric electrodes therefor characterised by the electrode materials
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N1/00—Electrotherapy; Circuits therefor
- A61N1/02—Details
- A61N1/04—Electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B3/00—Devices comprising flexible or deformable elements, e.g. comprising elastic tongues or membranes
- B81B3/0064—Constitution or structural means for improving or controlling the physical properties of a device
- B81B3/0067—Mechanical properties
- B81B3/0072—For controlling internal stress or strain in moving or flexible elements, e.g. stress compensating layers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B2562/00—Details of sensors; Constructional details of sensor housings or probes; Accessories for sensors
- A61B2562/12—Manufacturing methods specially adapted for producing sensors for in-vivo measurements
- A61B2562/125—Manufacturing methods specially adapted for producing sensors for in-vivo measurements characterised by the manufacture of electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2201/00—Specific applications of microelectromechanical systems
- B81B2201/06—Bio-MEMS
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2203/00—Basic microelectromechanical structures
- B81B2203/01—Suspended structures, i.e. structures allowing a movement
- B81B2203/0145—Flexible holders
- B81B2203/0172—Flexible holders not provided for in B81B2203/0154 - B81B2203/0163
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2203/00—Basic microelectromechanical structures
- B81B2203/04—Electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C2201/00—Manufacture or treatment of microstructural devices or systems
- B81C2201/01—Manufacture or treatment of microstructural devices or systems in or on a substrate
- B81C2201/0101—Shaping material; Structuring the bulk substrate or layers on the substrate; Film patterning
- B81C2201/0111—Bulk micromachining
- B81C2201/0114—Electrochemical etching, anodic oxidation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C2201/00—Manufacture or treatment of microstructural devices or systems
- B81C2201/01—Manufacture or treatment of microstructural devices or systems in or on a substrate
- B81C2201/0174—Manufacture or treatment of microstructural devices or systems in or on a substrate for making multi-layered devices, film deposition or growing
- B81C2201/0183—Selective deposition
- B81C2201/0185—Printing, e.g. microcontact printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C2201/00—Manufacture or treatment of microstructural devices or systems
- B81C2201/01—Manufacture or treatment of microstructural devices or systems in or on a substrate
- B81C2201/0174—Manufacture or treatment of microstructural devices or systems in or on a substrate for making multi-layered devices, film deposition or growing
- B81C2201/0183—Selective deposition
- B81C2201/0187—Controlled formation of micro- or nanostructures using a template positioned on a substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81C—PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS
- B81C2201/00—Manufacture or treatment of microstructural devices or systems
- B81C2201/01—Manufacture or treatment of microstructural devices or systems in or on a substrate
- B81C2201/0174—Manufacture or treatment of microstructural devices or systems in or on a substrate for making multi-layered devices, film deposition or growing
- B81C2201/0191—Transfer of a layer from a carrier wafer to a device wafer
- B81C2201/0194—Transfer of a layer from a carrier wafer to a device wafer the layer being structured
Definitions
- the invention relates to the technical field of flexible electrode preparation, in particular to a flexible electrode and a preparation method thereof.
- flexible electrodes processed and manufactured based on traditional MEMS (MEMS, Micro-Electro-Mechanical System) technology mainly include a flexible base layer and a metal electrode layer on it.
- MEMS Micro-Electro-Mechanical System
- the current gap between the surface metal layer and the flexible base layer in the flexible electrode The matching of Young's modulus is not high, and it is easy to cause the metal layer to fall off.
- studies have shown that the polydopamine film can well deal with the problem of the Young's modulus mismatch between the metal layer and the flexible base layer, and enhance the adhesion between the two.
- the preparation of polydopamine film is formed by self-assembly of its precursor solution (such as a mixture of dopamine hydrochloride and Tris buffer), but the self-assembly process is relatively long and usually takes more than 24 hours.
- the use of strong oxidants or ultraviolet light can improve the film formation speed of polydopamine to a certain extent, for medical devices, strong oxidants are more toxic.
- the accelerated film formation of ultraviolet light is environmentally friendly, but simple ultraviolet light does not Can not improve the film-forming speed of polydopamine (usually 30nm/6h).
- platinum a metal with good biocompatibility
- platinum ions are deposited on the polydopamine film to form platinum metal.
- the layer usually takes more than 72 hours, and the preparation of the overall flexible electrode takes a long time.
- the present invention provides a method for preparing a flexible electrode.
- the speed of polydopamine film formation is greatly improved and the subsequent platinum ion
- the speed of reduction to the platinum electrode layer solves the current problems that the polydopamine is difficult to form a film quickly and the platinum electrode layer is difficult to form quickly.
- the present invention provides a method for preparing a flexible electrode, including the following steps:
- a carrier board Provide a carrier board, and sequentially form a flexible base layer and an intermediate conductive layer on one side of the carrier board;
- Electrode induction layer complementary to the electrode pattern
- the intermediate conductive layer that is not covered by the electrode inducing layer, a mixture of nano titanium dioxide and a polydopamine precursor solution is dripped, the glass with a transparent conductive coating is used as the cathode, the intermediate conductive layer is the anode, and The transparent conductive layer and the intermediate conductive layer are disposed opposite to each other, and under the condition of ultraviolet light irradiation, an anodic oxidation method is used to form a titanium dioxide-polydopamine composite layer in the gap of the electrode induction layer;
- the carrier plate is removed to obtain a flexible electrode.
- the elastic template with electrode pattern is prepared by the following method: spin-coating photoresist on a hard substrate, and expose and develop a mask of a certain shape to obtain the positive film of the electrode pattern; The positive film is cast, and the film is uncovered after curing to obtain an elastic template with electrode patterns.
- the acid used in the acid treatment includes at least one of hydrofluoric acid, nitric acid, and hydrochloric acid.
- the applied pressure is 1.0-2.0N.
- the precursor solution of polydopamine is a Tris solution of dopamine hydrochloride
- the pH of the precursor solution is 6-9
- the concentration of dopamine hydrochloride is 2-5 mg/mL.
- the concentration of the nano titanium dioxide (TiO 2 ) in the mixed solution is 0.05-0.25 mg/mL.
- the mass ratio of nano-titanium dioxide to dopamine hydrochloride is (0.025-0.05):1.
- the voltage applied between the cathode and the anode is a direct current voltage of 1-5V.
- the energy density of the ultraviolet light irradiation is 0.7-5 mW/cm 2 .
- the distance between the cathode and the anode is 1-5 mm.
- the ultraviolet light irradiation time is 3-15 minutes; the voltage application time between the cathode and the anode is 3-15 minutes.
- the ultraviolet light irradiation time is 20-120 min; the voltage application time between the cathode and the anode is 20-120 min.
- the electrophoretic deposition technology combined with ultraviolet light irradiation can make nano-TiO 2 produce electronic transitions, and improve the active oxygen in the mixed solution of TiO 2 and polydopamine precursor solution.
- the quantity greatly increase the speed of dopamine oxidation and film formation, and finally quickly form a titanium dioxide-polydopamine composite layer;
- nano-titanium dioxide can control the hydroxyl content in the platinum ion solution with the help of polydopamine itself.
- the active group and the reduction effect of nano-TiO 2 in the titanium dioxide-polydopamine composite layer under illumination greatly increases the speed of platinum metal ion reduction to the platinum electrode layer, which is especially suitable for the production of large-area electrode layers; 3.
- the titanium dioxide-polydopamine composite layer has a certain degree of adhesion, and can form chemical bonds with the platinum electrode layer and the intermediate conductive layer through its numerous molecular bonds to improve the adhesion between them, thereby enhancing the platinum to a certain extent.
- An electrode inducing layer complementary to the electrode pattern can be quickly formed on the intermediate conductive layer by means of transfer, and the elastic template with the electrode pattern can be used multiple times.
- the preparation method is simple and easy to operate, does not use expensive deposition equipment and toxic reagents, and the electrophoretic light deposition process used can greatly improve the formation efficiency of the titanium dioxide-polydopamine composite layer and the platinum electrode layer, which is environmentally friendly and efficient. , And reduce the manufacturing cost of flexible electrodes.
- the second aspect of the present invention provides a flexible electrode, comprising: a flexible base layer and an intermediate conductive layer and an electrode induction layer sequentially arranged on the surface of the flexible base layer, and the gap between the electrode induction layer is provided with a titanium dioxide-polydopamine composite A platinum electrode layer is provided on the titanium dioxide-polydopamine composite layer.
- the flexible electrode can be prepared by the preparation method described in the first aspect of the present invention.
- the polydopamine is chelated with platinum atoms.
- the material of the electrode induction layer is an insulating material. Specifically, it is the residual material after the reaction between the model glue and the acid.
- the thickness of the flexible base layer is 2-6 ⁇ m.
- the thickness of the intermediate conductive layer is 10-30 nm.
- the thickness of the titanium dioxide-polydopamine composite layer is 80-500 nm.
- the thickness of the platinum electrode layer is 0.3-5 ⁇ m.
- the flexible base layer and the platinum electrode layer are connected through an intermediate conductive layer and an adhesive titanium dioxide-polydopamine composite layer, and the titanium dioxide-polydopamine composite layer can pass through its own various
- the molecular bonds form chemical bonds with the platinum electrode layer and the intermediate conductive layer, and under the action of non-covalent bonds, the adhesion between them is improved, thereby enhancing the adhesion between the platinum electrode layer and the flexible base layer to a certain extent. Bonding force; the resulting patterned platinum electrode layer has a small electrical impedance, which improves its safety in biological applications.
- Figure 1 shows the surface morphology and the corresponding contact angle of the formed polydopamine film in the presence of nano-TiO 2 (a) and without nano-TiO 2 (b);
- Figure 2 shows the surface morphology of platinum ion deposition on the polydopamine film with nano-TiO 2 (a) and without nano-TiO 2 (b) and the corresponding enlarged view; the right picture is the white solid picture on the left Magnification of the frame;
- FIG. 3 is a structural design diagram of a metal electrode layer of a flexible electrode in an embodiment of the present invention.
- FIG. 4 is a schematic diagram of the structure of a PDMS elastic template with an electrode structure in an embodiment of the present invention
- Fig. 5 is a processing flow chart of a flexible electrode in an embodiment of the present invention.
- FIG. 6 is a schematic diagram of a process of packaging the flexible electrode of FIG. 3 in an embodiment of the present invention.
- FIG. 7 is a schematic diagram of the structure of the flexible electrode obtained after processing in FIG.
- FIG. 8 is a surface morphology diagram of a titanium dioxide-polydopamine composite layer formed in an embodiment of the present invention, wherein (a) and (b) are different observation areas;
- FIG. 9 is a surface topography diagram of a platinum electrode layer formed in an embodiment of the present invention, where (a) and (b) are different observation areas.
- the embodiment of the present invention provides a method for preparing a flexible electrode, which includes the following steps:
- a carrier board Provide a carrier board, and sequentially form a flexible base layer and an intermediate conductive layer on one side of the carrier board;
- Electrode induction layer complementary to the electrode pattern
- the intermediate conductive layer that is not covered by the electrode inducing layer, a mixture of nano titanium dioxide and a polydopamine precursor solution is dripped, the glass with a transparent conductive coating is used as the cathode, the intermediate conductive layer is the anode, and The transparent conductive layer and the intermediate conductive layer are disposed opposite to each other, and under the condition of ultraviolet light irradiation, an anodic oxidation method is used to form a titanium dioxide-polydopamine composite layer in the gap of the electrode induction layer;
- the carrier plate is removed to obtain a flexible electrode.
- the material of the carrying plate includes glass, silicon, plastic, metal or ceramic.
- the bearing plate is mainly used as the bearing foundation for subsequent coatings, and needs to be removed after each coating is completed.
- the flexible base layer may be formed by coating.
- the material of the flexible base layer is a flexible insulating material, which can be selected from polyimide (PI), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), One of polymethylmethacrylate (PMMA) and polyurethane (PUA).
- PI polyimide
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PMMA polymethylmethacrylate
- PDA polyurethane
- the flexible base layer is polyimide, which has good bending resistance and insulation properties.
- the material of the intermediate conductive layer includes but not limited to titanium, gold, silver, copper, palladium, niobium, tantalum and its alloys, titanium nitride (TixNy), iridium oxide (IrOx), indium tin oxide (ITO), One or more of aluminum-doped zinc oxide (AZO), fluorine-doped tin dioxide (FTO) and phosphorus-doped tin dioxide (PTO).
- the form of the intermediate conductive layer includes: magnetron sputtering, chemical vapor deposition, electron beam evaporation, pulsed laser deposition, resistance evaporation, or spin coating.
- the thickness of the flexible base layer is 2-6 ⁇ m.
- the thickness of the intermediate conductive layer is 10-30 nm.
- the thickness of the intermediate conductive layer is relatively thin, and it mainly plays a conductive role in the subsequent anodic oxidation and cathode reduction processes.
- the elastic template with electrode pattern is prepared by the following method: spin-coating photoresist on a hard substrate, and expose and develop a mask of a certain shape to obtain the positive film of the electrode pattern; The positive film is cast, and the film is uncovered after curing to obtain an elastic template with electrode patterns.
- the elastic template has an electrode pattern complementary to the positive membrane.
- the elastic template is made of the same material as the model glue.
- the material of the elastic template is selected from one or more of polydimethylsiloxane, polyethylene glycol diacrylate, polymethyl methacrylate, ethylene-vinyl acetate copolymer, polyurethane, and silica gel, but Not limited to this.
- the model glue may be polydimethylsiloxane (PDMS).
- PDMS polydimethylsiloxane
- the volume ratio of glue A to glue B in PDMS can be 1:10.
- the model glue can be polyethylene glycol diacrylate (PEGDA), polymethyl methacrylate (PMMA), ethylene-vinyl acetate (EVA) copolymer, polyurethane (PUA) ), a kind of silica gel, but not limited to this, as long as it is a mold glue suitable for soft lithography.
- the acid used in the acid treatment includes at least one of hydrofluoric acid, nitric acid, and hydrochloric acid.
- the acid is a mixture of hydrochloric acid and nitric acid with a volume ratio of 3:1, or a mixture of hydrofluoric acid and nitric acid with a volume ratio of 3:1.
- the applied pressure is 1.0-2.0N. This can better ensure that the polydopamine adhesion layer with electrode patterns is completely transferred to the surface of the thinner intermediate conductive layer, and it can also ensure that the carrier plate (for example, silicon wafer, glass substrate, etc.) is under pressure Will not deform and produce internal stress.
- the carrier plate for example, silicon wafer, glass substrate, etc.
- the precursor solution of polydopamine is a Tris solution of dopamine hydrochloride
- the pH of the precursor solution is 6-9
- the concentration of dopamine hydrochloride is 2-5 mg/mL.
- the concentration of the nano titanium dioxide (TiO 2 ) in the mixed solution is 0.05-0.25 mg/mL.
- the mass ratio of nano-titanium dioxide to dopamine hydrochloride is (0.025-0.05):1.
- the material of the transparent conductive coating on the glass is indium tin oxide (ITO), aluminum-doped zinc oxide (AZO), fluorine-doped tin dioxide (FTO), phosphorus-doped tin dioxide (PTO), titanium nitride At least one of (TixNy) and iridium oxide (IrOx), but not limited thereto.
- the thickness of the titanium dioxide-polydopamine composite layer is 80-500 nm. Its thickness can be adjusted by the time of ultraviolet light irradiation and the time of applying power between the anode and cathode.
- the droplets of the mixture of nano-titania and polydopamine precursor solution will quickly fill the gap of the electrode induction layer, and under the ultraviolet light irradiation of TiO 2, TiO 2 2
- the combined action of the generated oxygen free radicals and ultraviolet light promotes the rapid oxidation of polydopamine precursors to form polydopamine, and the formation of a titanium dioxide-polydopamine composite layer.
- the voltage applied between the cathode and the anode is a DC voltage of 1-5V.
- the loading time of the voltage is 3-15 min.
- the energy density of the ultraviolet light used is 0.7-5 mW/cm 2 , and the wavelength of the ultraviolet light used is 350-380 nm.
- the ultraviolet light irradiation time is 3-15 min. The time of ultraviolet light irradiation can be equal to or different from the time of voltage application.
- the distance between the cathode and the anode is 1-5 mm. If the distance is too large, the ultraviolet light reaching the electrode induction layer will lose more, and the cell line density between the cathode and the anode will be too small.
- the ultraviolet light is irradiated on the surface of the cathode away from the transparent conductive coating. Because the cathode is transparent as a whole, ultraviolet light can pass through the cathode to reach the electrode induction layer.
- the ultraviolet light can also be irradiated on the surface of the cathode away from the transparent conductive coating and the surface of the carrier plate away from the flexible base layer at the same time. That is, the ultraviolet light is applied to the upper and lower ends of the cathode and the anode after being arranged oppositely.
- the thickness of the platinum electrode layer is 0.3-5 ⁇ m. Its thickness can be adjusted by the time of ultraviolet light irradiation and the time of applying power between the anode and cathode.
- the droplets of the platinum ion solution flow, wetting the titanium dioxide-polydopamine composite layer and the electrode induction layer, and pass through the titanium dioxide-polydopamine composite layer and the electrode induction layer.
- the dopamine composite layer is irradiated with ultraviolet light, the charge generated by the semiconductor material of titanium dioxide and the large number of phenolic hydroxyl and amine groups of polydopamine itself can promote the reduction of platinum metal ions faster, so that the titanium dioxide-polydopamine composite A patterned platinum electrode layer is formed on the layer.
- the voltage applied between the cathode and the anode is a DC voltage of 1-5V.
- the voltage loading time is 20-120 min.
- the energy density of the ultraviolet light used is 0.7-5 mW/cm 2 , and the wavelength of the ultraviolet light used is 350-380 nm.
- the ultraviolet light irradiation time is 20-120 min. The time of ultraviolet light irradiation can be equal to or different from the time of voltage application.
- the distance between the cathode and the anode is 1-5 mm. If the distance is too large, the ultraviolet light reaching the electrode induction layer and the titanium dioxide-polydopamine composite layer will lose more, and the cell line density between the cathode and the anode will be too small.
- the ultraviolet light is irradiated on the surface of the cathode away from the transparent conductive coating. Because the cathode is transparent as a whole, ultraviolet light can pass through the cathode to reach the electrode induction layer and the titanium dioxide-polydopamine composite layer.
- the ultraviolet light may also be irradiated on the surface of the cathode facing away from the transparent conductive coating, and the carrier plate facing away from the One side of the flexible base layer. That is, the ultraviolet light is applied to the upper and lower ends of the cathode and the anode after being arranged oppositely.
- the platinum electrode layer includes a plurality of stimulation electrode sites and a plurality of electrode connection points arranged oppositely, and each of the stimulation electrode sites and the electrode connection points are connected in a one-to-one correspondence with the electrode connection point by a wire.
- the carrier plate before removing the carrier plate, it further includes: preparing an encapsulation layer on the platinum electrode layer and the electrode induction layer, and the stimulation electrode site and the electrode connection point of the platinum electrode layer are separated from the encapsulation layer Exposed.
- the material of the encapsulation layer may be the same as or different from the material of the flexible base layer.
- the material of the encapsulation layer is independently selected from one or more of polyimide, PDMS, silica gel, epoxy resin, polystyrene, and polybutylene terephthalate (PET) .
- PET polybutylene terephthalate
- the purpose of the encapsulation layer is to protect the platinum electrode layer as much as possible without affecting its use.
- the forming method of the encapsulation layer includes injection molding, die casting or photolithography.
- the preparation process of the encapsulation layer is as follows:
- An encapsulation film is provided on the platinum electrode layer, the encapsulation film also covers the part of the electrode induction layer that is not covered by the platinum electrode layer;
- the electrophoretic deposition technology combined with ultraviolet light irradiation can generate electronic transitions of nano-TiO 2 and improve the activity in the mixed solution of TiO 2 and polydopamine precursor solution.
- the amount of oxygen greatly increases the speed of dopamine oxidation and film formation, and finally quickly forms a titanium dioxide-polydopamine composite layer;
- nano-titanium dioxide can control the hydroxyl content in the platinum ion solution with the help of polydopamine itself.
- the titanium dioxide-polydopamine composite layer has a certain degree of adhesion, and can form chemical bonds with the platinum electrode layer and the intermediate conductive layer through its many molecular bonds to improve the adhesion between them, and then to a certain extent.
- the electrode inducing layer complementary to the electrode pattern can be quickly formed on the intermediate conductive layer by means of transfer, and the elastic template with the electrode pattern can be used multiple times use.
- the preparation method is simple and easy to operate, does not use expensive deposition equipment and toxic reagents, and the electrophoretic light deposition process used can greatly improve the formation efficiency of the titanium dioxide-polydopamine composite layer and the platinum electrode layer, which is environmentally friendly and efficient. , And reduce the manufacturing cost of flexible electrodes.
- the embodiment of the present invention also provides a flexible electrode, comprising: a flexible base layer and an intermediate conductive layer and an electrode induction layer sequentially arranged on the surface of the flexible base layer, and the gap between the electrode induction layer is provided with a titanium dioxide-polydopamine composite A platinum electrode layer is provided on the titanium dioxide-polydopamine composite layer.
- the flexible electrode can be prepared by the preparation method described in the first aspect of the present invention.
- the polydopamine is chelated with platinum atoms.
- the material of the electrode induction layer is an insulating material. Specifically, it is the residual material after the reaction between the model glue and the acid.
- the thickness of the intermediate conductive layer is 10-30 nm.
- the thickness of the titanium dioxide-polydopamine composite layer is 80-500 nm.
- the thickness of the platinum electrode layer is 0.3-5 ⁇ m.
- the flexible electrode further includes an encapsulation layer, and the encapsulation layer covers a portion of the electrode induction layer that is not covered by the stimulation electrode site and the electrode connection point of the platinum electrode layer.
- the flexible base layer and the platinum electrode layer are connected through an intermediate conductive layer and an adhesive titanium dioxide-polydopamine composite layer.
- the titanium dioxide-polydopamine composite layer can pass through its own various The molecular bonds form chemical bonds with the platinum electrode layer and the intermediate conductive layer, and under the action of non-covalent bonds, the adhesion between them is improved, thereby enhancing the adhesion between the platinum electrode layer and the flexible base layer to a certain extent. Bonding force; the resulting patterned platinum electrode layer has a small electrical impedance, which improves its safety in biological applications.
- the dopamine precursor solution is irradiated with ultraviolet light with a wavelength of 365nm under the same light intensity to complete the deposition of the polydopamine film.
- the preparation process of the polydopamine (PDA) precursor solution containing nano-TiO 2 is as follows: dissolve dopamine hydrochloride (3-hydroxytyramine hydrochloride) in a 10 mM Tris buffer solution, adjust its pH value to 8.5 to form a polydopamine (PDA) precursor solution.
- Figure 2 (a) is the surface morphology of the metal coating reduced by platinum ions on the surface of the TiO 2 -PDA composite film and the corresponding enlarged view
- Figure 2 (b) shows the reduction of platinum ions on the surface of the pure PDA film. Surface topography and corresponding magnified image.
- An embodiment of the present invention provides a method for preparing a flexible electrode. Please refer to FIG. 3 to FIG. 6 together, including the following steps:
- a silicon wafer as the carrier board.
- First use acetone, absolute ethanol and deionized water to clean the silicon wafer in sequence.
- Second level 2500 revolutions, 40 seconds
- spin-coating the solution of polyimide acid and form a wet film then bake at 100°C for 3 minutes to form the film, and then move to a vacuum dryer at 300°C for high-temperature baking
- the polyimide acid was cyclized to form a 5 ⁇ m thick polyimide (PI) film, and the PI flexible base layer 10 was obtained.
- PI polyimide
- a plasma evaporation method is used to form a 10 nm thick Au conductive layer 20, which can subsequently be used as an electrode position for DC electrophoresis electroplating.
- a layer of SU-8 photoresist was spin-coated on the cleaned silicon wafer, and after curing at 95°C for 30 minutes, a mask of a certain shape was used for exposure under 180mJ/cm 2 ultraviolet light energy, using SU- 8
- the developer is subjected to development processing to clean the parts other than the mask to obtain the positive film of the electrode pattern;
- the model glue used can be, for example, polydimethylsiloxane (PDMS).
- PDMS polydimethylsiloxane
- the volume ratio of A glue to B glue in PDMS for pouring can be 1:10.
- the curing process is carried out (for example, it can be baked in an oven at 80° C. for 3 hours).
- the electrode pattern in the positive mold can be reliably transferred to the mold glue. Then peel off the cured model adhesive layer from the silicon wafer to obtain a PDMS elastic template with electrode structure (as shown in Figure 4).
- the electrode template transfers the electrode pattern on the Au conductive layer 20 in step 2 by micro-contact printing (it is better to keep the surface of the Au conductive layer 20 wet before transfer), so that the Au conductive layer 20 is formed
- the electrode induction layer 30 (as shown in FIG. 3).
- the material of the electrode induction layer 30 is the residual material after the acid treatment of PDMS; the pressure applied during the micro-contact printing is 1.8N.
- the transferred electrode induction layer 30 has a shape complementary to the electrode pattern. That is, the groove of the electrode induction layer 30 corresponds to the electrode to be formed.
- the TiO 2 -PDA composite layer 40 is formed by direct current electrophoresis light deposition:
- a mixture of nano-TiO 2 and polydopamine (PDA) precursor solution Dissolve dopamine hydrochloride (3-hydroxytyramine hydrochloride) in a 10mM Tris buffer solution, adjust its pH to 8.5 to form polydopamine Precursor solution, wherein the final concentration of dopamine hydrochloride in the precursor solution is 2mg/mL; then take an appropriate amount of nano-TiO 2 aqueous dispersion (mass concentration of 1.7 wt%) and add it to the above 100 mL of the above dopamine precursor In, stir evenly to obtain the mixed liquid.
- PDA polydopamine
- a DC voltage of 5V is applied between them; and under the condition of simultaneous ultraviolet light irradiation, the TiO 2 -PDA composite layer 40 is formed by electrodeposition in the gap of the electrode induction layer 30 by anodizing method. Then wash and dry with ultrapure water, and save it for the next step.
- ultraviolet light is applied to the side of the ITO coated glass without the ITO coating so that the ultraviolet light reaches the mixed solution, and the energy density of the ultraviolet light used is 2mW/cm 2 ,
- the time of ultraviolet light irradiation is 5 minutes; the time of applying a direct voltage between the anode and the cathode is 5 minutes, and the thickness of the formed TiO 2 -PDA composite layer 40 is 100 nm.
- the platinum electrode layer 50 is formed by direct current electrophoresis light deposition:
- the above-mentioned ITO-coated glass is used as the anode
- the Au conductive layer 20 is the cathode
- the distance between the cathode and the anode is controlled to be 1-2mm, and a DC voltage of 5V is applied between the anode and the cathode; and when the ultraviolet light is irradiated at the same time, the cathode is reduced in the TiO 2-
- a platinum electrode layer 50 is formed on the PDA composite layer 40. Then wash and dry with ultrapure water, and save it for the next step.
- ultraviolet light is applied to the side of the ITO coated glass without the ITO coating so that the ultraviolet light reaches the platinum ion solution, and the energy density of the ultraviolet light used is 2mW/cm 2
- the time for ultraviolet light irradiation is 1 hour; the time for applying DC voltage between the cathode and anode is 1 hour, and the thickness of the formed platinum electrode layer 50 is 0.5 ⁇ m.
- An encapsulation film 60' is provided on the platinum electrode layer 50, and the encapsulation film 60' also covers the portion of the electrode induction layer 30 that is not covered by the platinum electrode layer 50.
- the material of the packaging film 60' can also be PI, and the setting process is as follows:
- Two-level speed (first level: 300 revolutions, 15 seconds; second level: 3000 revolutions, 30 seconds) is used to coat the sacrificial material (specifically AZ4620 positive photoresist) on the aforementioned PI packaging film 60',
- sacrificial material specifically AZ4620 positive photoresist
- UV-expose the sacrificial layer Exposure amount is 40mJ/cm 2
- post-baking at 120°C after exposure, and develop it with AZ300 developer after cooling to room temperature
- a patterned sacrificial layer 70 is formed.
- the patterned sacrificial layer 70 does not cover the stimulation electrode sites 51 and the electrode connection points 52 of the platinum electrode layer 50 (see FIG. 3).
- etching parameters are set as follows: oxygen flow rate: 40 sccm, chamber pressure: 20-14 pa, power: 150 W, etching time: 10 min, 4 consecutive times.
- FIG. 3 is a structural design diagram of the platinum electrode layer 50 of the flexible electrode in the embodiment of the present invention.
- the platinum electrode layer 50 includes 10 stimulation electrode sites 51 and 10 electrode connection points 52 arranged oppositely, and each stimulation electrode site 51 and the electrode connection point 52 are connected in a one-to-one correspondence with the electrode connection point 52 via a wire 53.
- the diameter of the stimulation electrode site 51 is 200 ⁇ m
- the width of the wire 53 is 35 ⁇ m
- the electrode connection point 52 is a 1*1mm square, which can be connected to a PCB board with a chip or connected to other instruments for testing. Wait.
- FIG. 7 is a schematic diagram of the structure of a flexible electrode after packaging in an embodiment of the present invention.
- the flexible electrode includes a flexible base layer 10 and an intermediate conductive layer 20 and an electrode induction layer 30 sequentially arranged on the surface of the flexible base layer 10.
- the gap between the electrode induction layer 30 is provided with a titanium dioxide-polydopamine composite layer 40
- a platinum electrode layer 50 is provided on the titanium dioxide-polydopamine composite layer 40.
- the flexible electrode further includes an encapsulation layer 60 that covers the portion of the electrode induction layer 30 that is not covered by the stimulation electrode sites 51 and the electrode connection points 52 of the platinum electrode layer 50.
- the electrode induction layer 30 and the platinum electrode layer 50 are both located in the accommodating space of the encapsulation layer 60, but the stimulation electrode site 51 and the electrode connection point 52 of the platinum electrode layer 50 are exposed from the encapsulation layer, and the platinum electrode layer 50 The wires of the electrode layer 50 are not exposed.
- FIG. 8 is a surface topography diagram of a TiO 2 -PDA composite layer formed by DC electrophoresis light deposition in an embodiment of the present invention
- FIG. 9 is a surface topography diagram of a platinum electrode layer formed by DC electrophoresis light deposition in an embodiment of the present invention. It can be seen from Figure 8 that in the presence of nano-TiO 2 , using DC electrophoresis and ultraviolet light technology, a deep yellow TiO 2 -PDA composite layer can be quickly formed through the anode; it can be seen from Figure 9 that in the presence of TiO 2 -On the PDA composite layer, using DC electrophoresis and ultraviolet light technology, a black platinum electrode layer can be quickly formed.
- the above-mentioned TiO 2 -PDA composite layer and the platinum electrode layer both form a coating in a predetermined groove structure, and the edge interface has a clear resolution.
- the above results indicate that the flexible electrode preparation method provided by the present invention can quickly and orientedly prepare a TiO 2 -PDA composite layer and a platinum electrode layer with a regular structure.
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Abstract
Description
Claims (18)
- 一种柔性电极的制备方法,其特征在于,包括以下步骤:提供承载板,在所述承载板的一面依次形成柔性基底层和中间导电层;制备具有电极图案的弹性模板,将所述弹性模板采用酸处理后,将其上的电极图案通过微接触印刷的方式转印到所述中间导电层的表面,以在所述中间导电层上形成与电极图案互补的电极诱导层;在未被所述电极诱导层覆盖的所述中间导电层上滴加纳米二氧化钛和聚多巴胺前驱体溶液的混合液,以具有透明导电涂层的玻璃为阴极,所述中间导电层为阳极,并将所述透明导电层与所述中间导电层相对设置,在紫外光照射的情况下,采用阳极氧化方式在所述电极诱导层的间隙电沉积形成二氧化钛-聚多巴胺复合层;在所述二氧化钛-聚多巴胺复合层和所述电极诱导层的表面滴加铂离子溶液,以所述具有透明导电涂层的玻璃为阳极,所述中间导电层为阴极,并将所述透明导电层朝向所述中间导电层,在紫外光照射的情况下,采用阴极还原的方式在所述二氧化钛-聚多巴胺复合层上形成铂电极层;去除所述承载板,得到柔性电极。
- 如权利要求1所述的柔性电极的制备方法,其特征在于,所述具有电极图案的弹性模板是通过以下方法制备:在硬质衬底上旋涂光刻胶,利用一定形状的掩膜版进行曝光、显影,得到电极图案的阳膜;用模型胶浇注所述阳膜,固化后揭膜,得到具有电极图案的弹性模板。
- 如权利要求1所述的柔性电极的制备方法,其特征在于,在所述微接触印刷时,所施加的压力为1.0-2.0N。
- 如权利要求1所述的柔性电极的制备方法,其特征在于,所述酸处理时所用的酸包括氢氟酸、硝酸、盐酸中的至少一种。
- 如权利要求1所述的柔性电极的制备方法,其特征在于,所述聚多巴胺的前驱体溶液为盐酸多巴胺的Tris溶液,所述前驱体溶液的pH为6-9,盐酸多巴胺的浓度为2-5mg/mL;所述纳米二氧化钛在所述混合液中的浓度为0.05-0.25mg/mL。
- 如权利要求1所述的柔性电极的制备方法,其特征在于,在所述阳极氧化和所述阴极还原过程中,阴极和阳极之间加载的电压为1-5V的直流电压。
- 如权利要求6所述的柔性电极的制备方法,其特征在于,在所述阳极氧化和所述阴极还原的过程中,阴极和阳极之间的距离为1-5mm。
- 如权利要求1所述的柔性电极的制备方法,其特征在于,在所述阳极氧化和所述阴极还原过程中,所述紫外光照射的能量密度为0.7-5mW/cm 2。
- 如权利要求7所述的柔性电极的制备方法,其特征在于,在形成所述二氧化钛-聚多巴胺复合层的过程中,所述紫外光照射的时间为3-15min;阴极和阳极之间加载电压的时间为3-15min。
- 如权利要求7所述的柔性电极的制备方法,其特征在于,在形成所述铂电极层的过程中,所述紫外光照射的时间为20-120min;阴极和阳极之间加载电压的时间为20-120min。
- 如权利要求7所述的柔性电极的制备方法,其特征在于,所述二氧化钛-聚多巴胺复合层的厚度为80-500nm。
- 一种柔性电极,其特征在于,包括:柔性基底层和依次设置在所述柔性基底层表面的中间导电层和电极诱导层,所述电极诱导层的间隙设有二氧化钛-聚多巴胺复合层,所述二氧化钛-聚多巴胺复合层上设有铂电极层。
- 如权利要求12所述的柔性电极,其特征在于,所述中间导电层的厚度为10-30nm。
- 如权利要求12所述的柔性电极,其特征在于,所述二氧化钛-聚多巴胺复合层的厚度为80-500nm。
- 如权利要求12所述的柔性电极,其特征在于,铂电极层的厚度为0.3-5μm。
- 如权利要求12所述的柔性电极,其特征在于,所述柔性基底层的厚度为2-6μm。
- 如权利要求12-16任一项所述的柔性电极,其特征在于,所述铂电极层包括相对设置的多个刺激电极位点和多个电极连接点,每个所述刺激电极位点与电极连接点通过导线一一对应连接。
- 如权利要求17所述的柔性电极,其特征在于,所述柔性电极还包括封装层,所述封装层覆盖所述电极诱导层上未被所述铂电极层的刺激电极位点与电极连接点所覆盖的部分。
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| US17/618,198 US11970391B2 (en) | 2019-12-13 | 2019-12-13 | Flexible electrode and preparation method thereof |
| PCT/CN2019/125389 WO2021114287A1 (zh) | 2019-12-13 | 2019-12-13 | 一种柔性电极及其制备方法 |
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| WO2023045107A1 (zh) * | 2021-09-23 | 2023-03-30 | 深圳先进技术研究院 | 一种柔性干电极及其制备方法 |
| US20230165529A1 (en) * | 2021-11-30 | 2023-06-01 | Industrial Technology Research Institute | Physiological sensing device |
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