WO2021106848A1 - Adhesive composition, adhesive sheet, laminate, and printed wiring board - Google Patents

Adhesive composition, adhesive sheet, laminate, and printed wiring board Download PDF

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Publication number
WO2021106848A1
WO2021106848A1 PCT/JP2020/043610 JP2020043610W WO2021106848A1 WO 2021106848 A1 WO2021106848 A1 WO 2021106848A1 JP 2020043610 W JP2020043610 W JP 2020043610W WO 2021106848 A1 WO2021106848 A1 WO 2021106848A1
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Prior art keywords
adhesive composition
mass
resin
less
parts
Prior art date
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PCT/JP2020/043610
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French (fr)
Japanese (ja)
Inventor
遼 薗田
哲生 川楠
Original Assignee
東洋紡株式会社
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Filing date
Publication date
Application filed by 東洋紡株式会社 filed Critical 東洋紡株式会社
Priority to JP2021517739A priority Critical patent/JP6919777B1/en
Priority to KR1020227002553A priority patent/KR20220107147A/en
Priority to CN202080069116.4A priority patent/CN114514300B/en
Publication of WO2021106848A1 publication Critical patent/WO2021106848A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • C09J123/30Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment by oxidation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/42Layered products comprising a layer of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/46Reaction with unsaturated dicarboxylic acids or anhydrides thereof, e.g. maleinisation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/02Condensation polymers of aldehydes or ketones only
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/02Condensation polymers of aldehydes or ketones only
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/036Multilayers with layers of different types

Definitions

  • the present invention relates to an adhesive composition. More specifically, the present invention relates to an adhesive composition used for adhering a resin base material to a resin base material or a metal base material. In particular, the present invention relates to an adhesive composition for a flexible printed wiring board (hereinafter abbreviated as FPC), and an adhesive sheet, a laminate and a printed wiring board containing the same.
  • FPC flexible printed wiring board
  • the flexible printed wiring board has excellent flexibility, it can be used for multi-functionality and miniaturization of personal computers (PCs) and smartphones, and therefore, an electronic circuit board is incorporated in a narrow and complicated interior. It is often used for.
  • electronic devices have become smaller, lighter, higher in density, and have higher output, and due to these trends, the demand for the performance of wiring boards (electronic circuit boards) has become more and more sophisticated.
  • the frequency of signals is increasing.
  • FPCs having low dielectric properties (low dielectric constant, low dielectric loss tangent) in the high frequency region.
  • the base material used for FPC not only the conventional polyimide (PI) and polyethylene terephthalate (PET), but also the base film such as liquid crystal polymer (LCP) and syndiotactic polystyrene (SPS) having low dielectric properties.
  • PI polyimide
  • PET polyethylene terephthalate
  • SPS syndiotactic polystyrene
  • measures have been taken to reduce the dielectric loss of the FPC base material and the adhesive.
  • As an adhesive development is underway with a combination of polyolefin and epoxy (Patent Document 1) and a combination of elastomer and epoxy (Patent Document 2).
  • Patent Document 1 it cannot be said that the heat resistance of the reinforcing plate and the adhesive used between the layers is excellent. Further, in Patent Document 2, the storage stability after compounding, which is important at the time of use, was not sufficient.
  • the present invention contains not only a conventional polyimide film but also a resin base material such as a liquid crystal polymer or syndiotactic polystyrene and copper as an adhesive composition having a specific composition.
  • a resin base material such as a liquid crystal polymer or syndiotactic polystyrene and copper
  • the present invention has good adhesiveness not only to polyimide but also to various resin substrates such as liquid crystal polymers and syndiotactic polystyrene and metal substrates, and has low dielectric properties (electrical properties) and solder.
  • An object of the present invention is to provide an adhesive composition having excellent heat resistance and pot life.
  • the phenol resin (b) having a polycyclic structure is preferably a phenol resin having a tricyclodecane skeleton, and more preferably has a carbonate skeleton.
  • the acid value of the acid-modified polyolefin (a) is preferably 5 to 40 mgKOH / g.
  • polycarbodiimide (d) it is preferable to further contain polycarbodiimide (d). Further, with respect to 100 parts by mass of the acid-modified polyolefin (a), 0.05 to 120 parts by mass of the phenol resin (b) having a polycyclic structure, 0.1 to 60 parts by mass of the epoxy resin (c), and It is preferable to contain 0.1 to 30 parts by mass of polycarbodiimide (d).
  • the adhesive composition preferably has a relative permittivity ( ⁇ c ) of 3.0 or less and a dielectric loss tangent (tan ⁇ ) of 0.02 or less at 1 GHz.
  • An adhesive sheet or laminate containing the adhesive composition An adhesive sheet or laminate containing the adhesive composition.
  • the adhesive composition according to the present invention has good adhesiveness not only to polyimide but also to various resin substrates such as liquid crystal polymers and syndiotactic polystyrene and metal substrates, and has low dielectric properties (electricity). (Characteristics), excellent in solder heat resistance and pot life.
  • the acid-modified polyolefin (a) used in the present invention (hereinafter, also simply referred to as the component (a)) is not limited, but at least one of ⁇ , ⁇ -unsaturated carboxylic acid and its acid anhydride is added to the polyolefin resin. It is preferably obtained by grafting.
  • the polyolefin resin is a hydrocarbon such as homopolymerization of an olefin monomer exemplified by ethylene, propylene, butene, butadiene, isoprene, or copolymerization with other monomers, and hydrides and halides of the obtained polymer.
  • the acid-modified polyolefin is obtained by grafting at least one of ⁇ , ⁇ -unsaturated carboxylic acid and its acid anhydride to at least one of polyethylene, polypropylene and a propylene- ⁇ -olefin copolymer. Is preferred.
  • the propylene- ⁇ -olefin copolymer is a copolymer of propylene as a main component and ⁇ -olefin.
  • ⁇ -olefin for example, one or several kinds of ethylene, 1-butene, 1-heptene, 1-octene, 4-methyl-1-pentene, vinyl acetate and the like can be used. Among these ⁇ -olefins, ethylene and 1-butene are preferable.
  • the ratio of the propylene component to the ⁇ -olefin component of the propylene- ⁇ -olefin copolymer is not limited, but the propylene component is preferably 50 mol% or more, and more preferably 70 mol% or more.
  • Examples of at least one of ⁇ , ⁇ -unsaturated carboxylic acid and its acid anhydride include maleic acid, itaconic acid, citraconic acid and their acid anhydrides.
  • acid anhydride is preferable, and maleic anhydride is more preferable.
  • Specific examples thereof include maleic anhydride-modified polypropylene, maleic anhydride-modified propylene-ethylene copolymer, maleic anhydride-modified propylene-butene copolymer, maleic anhydride-modified propylene-ethylene-butene copolymer and the like.
  • These acid-modified polyolefins can be used alone or in combination of two or more.
  • the lower limit of the acid value of the acid-modified polyolefin (a) is preferably 5 mgKOH / g or more, more preferably 6 mgKOH / g or more, from the viewpoint of heat resistance and adhesion to a resin base material or a metal base material. , More preferably 7 mgKOH / g or more.
  • the upper limit is preferably 40 mgKOH / g or less, more preferably 30 mgKOH / g or less, and further preferably 20 mgKOH / g or less.
  • the number average molecular weight (Mn) of the acid-modified polyolefin (a) is preferably in the range of 10,000 to 50,000. It is more preferably in the range of 15,000 to 45,000, further preferably in the range of 20,000 to 40,000, and particularly preferably in the range of 22,000 to 38,000.
  • Mn number average molecular weight
  • the acid-modified polyolefin (a) is preferably a crystalline acid-modified polyolefin.
  • Crystallinity as used in the present invention means that the temperature is raised from ⁇ 100 ° C. to 250 ° C. at 20 ° C./min using a differential scanning calorimeter (DSC) and a clear melting peak is shown in the heating process. Point to.
  • DSC differential scanning calorimeter
  • the melting point (Tm) of the acid-modified polyolefin (a) is preferably in the range of 50 ° C. to 120 ° C. It is more preferably in the range of 60 ° C to 100 ° C, and most preferably in the range of 70 ° C to 90 ° C.
  • Tm melting point
  • the cohesive force derived from the crystal becomes good, and excellent adhesiveness and solder heat resistance can be exhibited.
  • the value is not more than the upper limit, the solution stability and fluidity are excellent, and the operability at the time of adhesion is improved.
  • the heat of fusion ( ⁇ H) of the acid-modified polyolefin (a) is preferably in the range of 5 J / g to 60 J / g. It is more preferably in the range of 10 J / g to 50 J / g, and most preferably in the range of 20 J / g to 40 J / g.
  • the cohesive force derived from the crystal becomes good, and excellent adhesiveness and solder heat resistance can be exhibited.
  • the value is not more than the upper limit, the solution stability and fluidity are excellent, and the operability at the time of adhesion is improved.
  • the method for producing the acid-modified polyolefin (a) is not particularly limited, and for example, a radical graft reaction (that is, a radical species is generated for a polymer serving as a main chain, and the radical species is used as a polymerization initiation point to form an unsaturated carboxylic acid (Reaction of graft polymerization of acid anhydride), and the like.
  • a radical graft reaction that is, a radical species is generated for a polymer serving as a main chain, and the radical species is used as a polymerization initiation point to form an unsaturated carboxylic acid (Reaction of graft polymerization of acid anhydride), and the like.
  • the radical generator is not particularly limited, but it is preferable to use an organic peroxide.
  • the organic peroxide is not particularly limited, but is di-tert-butylperoxyphthalate, tert-butylhydroperoxide, dicumyl peroxide, benzoyl peroxide, tert-butylperoxybenzoate, tert-butylperoxy-.
  • Peroxides such as 2-ethylhexanoate, tert-butylperoxypivalate, methylethylketone peroxide, di-tert-butyl peroxide, lauroyl peroxide; azobisisobutyronitrile, azobisisopropionitrile, etc. Examples include azonitriles.
  • the phenol resin (b) having a polycyclic structure used in the present invention (hereinafter, also simply referred to as the component (b)) is not limited as long as it is a phenol resin having one or more polycyclic structures in one molecule.
  • the polycyclic structure refers to a structure in which a plurality of ring structures mainly composed of carbon are bonded, for example, an aromatic skeleton such as naphthalene, anthracene, indane, and tetralin, and an alicyclic structure such as decalin, norbornane, and tricyclodecane. Examples include structures having a skeleton.
  • the number of polycyclic structures contained in one molecule is preferably 2 or more, and more preferably 3 or more. Further, it is preferably 10 or less, more preferably 8 or less, and further preferably 5 or less. Within the above range, excellent dielectric properties can be exhibited.
  • the polycyclic structure is not particularly limited, but is preferably an alicyclic skeleton having 4 to 30 carbon atoms, more preferably an alicyclic skeleton having 5 to 25 carbon atoms, and further preferably 8 to 20 carbon atoms.
  • the alicyclic skeleton of the above particularly preferably an alicyclic skeleton having 10 to 15 carbon atoms.
  • Specific examples of the polycyclic structure include bicyclic alicyclic compounds such as bicyclobutane, bicyclopentane, bicyclohexane, bicycloheptan (norbornan), bicyclooctane, bicyclononane, and bicyclodecane, which may have optionally substituents.
  • Ring structure such as tricyclooctane, tricyclononane, tricyclodecane, tricycloundecane, tricyclododecane, etc., which may have a substituent arbitrarily; Good alicyclic structures of tetracyclic or higher such as tetracyclodecane, tetracycloundecane, tetracyclododecane; aromatic structures such as naphthalene, anthracene, indane, tetralin which may optionally have substituents can be mentioned.
  • the alicyclic structure may have an unsaturated bond, and examples thereof include bicyclohexene, bicyclohexene, bicyclohexene, bicyclooctene, bicyclononene, and bicyclodecene, which may have an optionally substituent.
  • These polycyclic structures may have one type or two or more types in one molecule of the phenol resin.
  • the substituent is not particularly limited, but is an alkyl group such as a methyl group, an ethyl group or a propyl group; an alkoxy group such as a methoxy group or an ethoxy group; a thioalkoxy group such as a thiomethoxy group or a thioethoxy group; a hydroxyl group, an amino group or the like. Can be mentioned.
  • a tricyclic alicyclic structure such as tricyclooctane, tricyclononane, tricyclodecane, tricycloundecane, and tricyclododecane, which may have a substituent, is preferable. It is preferably a tricyclodecane which may have a substituent.
  • tricyclo [5.2.1.0 2,6 ] decane, tricyclo [6.1.1.0 2,6 ] decane, tricyclo [6.1.1.0 2, ] which may have a substituent may be present.
  • the phenol resin (b) having a polycyclic structure preferably further has a carbonate skeleton.
  • the carbonate skeleton By having the carbonate skeleton, it is possible to further impart flexibility to the adhesive composition while maintaining adhesiveness and electrical properties.
  • the amount of the carbonate skeleton contained in the phenol resin (b) having a polycyclic structure is preferably 2 or more, more preferably 3 or more, and further preferably 4 or more in one molecule. Further, it is preferably 10 or less, more preferably 8 or less, and further preferably 6 or less.
  • the phenol resin (b) having a polycyclic structure preferably has a structure represented by the general formula (1).
  • m and n are each independently preferably an integer of 1 or more and 10 or less, more preferably 8 or less, further preferably 5 or less, and particularly preferably 2 or less. ..
  • the phenol resin (b) having a polycyclic structure is more preferably the general formula (2).
  • m and n have the same meanings as described above.
  • p is preferably an integer of 1 or more and 10 or less, more preferably 2 or more, still more preferably 3 or more, and particularly preferably 4 or more. Further, it is preferably 8 or less, and more preferably 5 or less.
  • R 1 and R 2 are aromatic hydrocarbons that may independently have a substituent, and as the substituent, an aliphatic hydrocarbon that may further have a substituent and further having a substituent. It is preferably an alicyclic hydrocarbon which may have a substituent, or an aromatic hydrocarbon which may further have a substituent.
  • R 1 and R 2 independently have the structure of the formula (11) or the formula (12), respectively.
  • R 3 and R 4 are independently alkyl groups having 1 to 10 carbon atoms, alkoxy groups having 1 to 10 carbon atoms, alkenyl groups having 2 to 10 carbon atoms, or substitutions. It is preferably a phenyl group which may have a group. It is more preferably an alkyl group having 1 to 5 carbon atoms or an alkenyl group having 1 to 5 carbon atoms, and further preferably an alkyl group having 1 to 3 carbon atoms or an alkenyl group having 2 to 3 carbon atoms.
  • x and y are independently integers of 0 to 4, preferably integers of 0 to 3, more preferably 0 or 1, and particularly preferably 1.
  • Z 1 is preferably an integer of 0 to 5, more preferably an integer of 1 to 3, still more preferably 1 or 2, and particularly preferably 1.
  • Z 2 is preferably an integer of 0 to 5, more preferably an integer of 1 to 3, still more preferably 1 or 2, and particularly preferably 1.
  • the hydroxyl group or ether group may be in the ortho-position, meta-position or para-position with respect to the benzyl group, but is preferably in the para-position. * Indicates a bond with the oxygen atom of the general formula (2).
  • the number average molecular weight of the component (b) is preferably 5000 or less, more preferably 4000 or less, and even more preferably 3500 or less.
  • the number average molecular weight of the component (b) is preferably 500 or more, and more preferably 700 or more.
  • the content of the component (b) is preferably 0.05 parts by mass or more, more preferably 1 part by mass or more, and further preferably 5 parts by mass or more with respect to 100 parts by mass of the component (a). is there.
  • the value to the lower limit or more excellent solder heat resistance can be exhibited.
  • it is preferably 120 parts by mass or less, more preferably 100 parts by mass or less, further preferably 90 parts by mass or less, and particularly preferably 80 parts by mass or less.
  • By setting the value to the upper limit or less excellent adhesiveness and solder heat resistance can be exhibited.
  • Epoxy resin (c) used in the present invention (hereinafter, also simply referred to as the component (c)) is not particularly limited as long as it has an epoxy group in the molecule, but preferably two or more in the molecule. It has an epoxy group.
  • biphenyl type epoxy resin naphthalene type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, novolak type epoxy resin, alicyclic epoxy resin, dicyclopentadiene type epoxy resin, At least one selected from the group consisting of tetraglycidyl diaminodiphenylmethane, triglycidyl paraaminophenol, tetraglycidyl bisaminomethylcyclohexanone, N, N, N', N'-tetraglycidyl-m-xylene diamine, and epoxy-modified polybutadiene.
  • tetraglycidyl diaminodiphenylmethane triglycidyl paraaminophenol
  • tetraglycidyl bisaminomethylcyclohexanone N, N, N', N'-tetraglycidyl-m-xylene diamine
  • epoxy-modified polybutadiene can be used.
  • it is a biphenyl type epoxy resin, a novolak type epoxy resin, a dicyclopentadiene type epoxy resin, triglycidyl paraaminophenol or an epoxy-modified polybutadiene. More preferably, it is a dicyclopentadiene type epoxy resin, a novolac type epoxy resin or triglycidyl paraaminophenol.
  • the content of the epoxy resin (c) is preferably 0.1 part by mass or more, more preferably 0.5 parts by mass, based on 100 parts by mass of the acid-modified polyolefin (a). It is by mass or more, more preferably 1 part by mass or more, and particularly preferably 2 parts by mass or more.
  • the value is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, further preferably 40 parts by mass or less, and particularly preferably 35 parts by mass or less.
  • the pot life property and the low dielectric property are improved. That is, within the above range, an adhesive composition having excellent low dielectric properties in addition to adhesiveness, solder heat resistance and pot life property can be obtained.
  • the polycarbodiimide (d) used in the present invention (hereinafter, also simply referred to as the component (d)) is not particularly limited as long as it has a carbodiimide group in the molecule. It is preferably a polycarbodiimide having two or more carbodiimide groups in the molecule.
  • the carboxyl group of the acid-modified polyolefin (a) reacts with the carbodiimide group, the interaction between the adhesive composition and the substrate can be enhanced, and the adhesiveness can be improved.
  • the content of the polycarbodiimide (d) is preferably 0.1 part by mass or more, more preferably 0.5 parts by mass, based on 100 parts by mass of the acid-modified polyolefin (a). It is by mass or more, more preferably 1 part by mass or more, and particularly preferably 2 parts by mass or more. When it is set to the above lower limit value or more, the interaction with the base material is exhibited and the adhesiveness is improved. Further, it is preferably 30 parts by mass or less, more preferably 25 parts by mass or less, further preferably 20 parts by mass or less, still more preferably 15 parts by mass or less, and particularly preferably 10 parts by mass or less. Is.
  • the content of polycarbodiimide (d) with respect to the epoxy resin (c) is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, and further preferably 15 parts by mass or more with respect to 100 parts by mass of the epoxy resin (c). Is. Further, it is preferably 100 parts by mass or less, more preferably 80 parts by mass or less, and further preferably 60 parts by mass or less. Within the above range, an adhesive composition having a good balance of solder heat resistance and low dielectric properties can be obtained.
  • the adhesive composition of the present invention contains the three types of resins (a) to (c), and thus contains a low-polarity resin base material such as a liquid crystal polymer (LCP) or syndiotactic polystyrene (SPS). It can exhibit excellent adhesiveness to a metal substrate, pot life, electrical properties (low dielectric properties), and heat resistance. That is, the adhesive coating film (adhesive layer) after the adhesive composition is applied to the base material and cured can exhibit excellent low dielectric constant characteristics.
  • a low-polarity resin base material such as a liquid crystal polymer (LCP) or syndiotactic polystyrene (SPS).
  • the adhesive composition of the present invention can further contain an organic solvent.
  • the organic solvent used in the present invention is not particularly limited as long as it dissolves the acid-modified polyolefin (a), the phenol resin (b) having a polycyclic structure, the epoxy resin (c), and the polycarbodiimide (d). ..
  • aromatic hydrocarbons such as benzene, toluene and xylene, aliphatic hydrocarbons such as hexane, heptane, octane and decane, and alicyclic hydrocarbons such as cyclohexane, cyclohexene, methylcyclohexane and ethylcyclohexane.
  • Halogenized hydrocarbons such as hydrogen, trichloroethylene, dichloroethylene, chlorobenzene and chloroform
  • alcohol solvents such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, propanediol and phenol, acetone, methylisobutylketone, Ketone solvents such as methyl ethyl ketone, pentanone, hexanone, cyclohexanone, isophorone, acetophenone
  • cell solves such as methyl cellsolve and ethyl cell solve
  • ester solvents such as methyl acetate, ethyl acetate, butyl acetate, methyl propionate, butyl formate
  • Ethylene glycol mono n-butyl ether ethylene glycol mono iso-butyl ether, ethylene glycol mono t e r t-butyl ether, diethylene glyco
  • the organic solvent is preferably in the range of 100 to 1000 parts by mass, more preferably in the range of 200 to 900 parts by mass, and 300 to 800 parts by mass with respect to 100 parts by mass of the acid-modified polyolefin (a). Most preferably it is in the range. When it is at least the above lower limit value, the liquid and pot life properties are improved. Further, setting the value to the upper limit or less is advantageous in terms of manufacturing cost and transportation cost.
  • the adhesive composition according to the present invention preferably has a relative permittivity ( ⁇ c ) of 3.0 or less at a frequency of 1 GHz. It is more preferably 2.6 or less, and even more preferably 2.3 or less. The lower limit is not particularly limited, but is 2.0 in practice. Further, the relative permittivity ( ⁇ ) in the entire region of the frequency 1 GHz to 60 GHz is preferably 3.0 or less, more preferably 2.6 or less, and further preferably 2.3 or less.
  • the adhesive composition according to the present invention preferably has a dielectric loss tangent (tan ⁇ ) at a frequency of 1 GHz or less. It is more preferably 0.01 or less, and even more preferably 0.008 or less. The lower limit is not particularly limited, but is 0.0001 in practice. Further, the dielectric loss tangent (tan ⁇ ) in the entire region of the frequency 1 GHz to 60 GHz is preferably 0.02 or less, more preferably 0.01 or less, and further preferably 0.005 or less.
  • the relative permittivity ( ⁇ c ) and the dielectric loss tangent (tan ⁇ ) can be measured as follows. That is, the adhesive composition is applied to the release base material so that the thickness after drying is 25 ⁇ m, and dried at about 130 ° C. for about 3 minutes. Then, it is heat-treated at about 140 ° C. for about 4 hours to be cured, and the cured adhesive composition layer (adhesive layer) is peeled off from the release film. The relative permittivity ( ⁇ c ) and the dielectric loss tangent (tan ⁇ ) of the adhesive composition layer after peeling at a frequency of 1 GHz are measured. Specifically, the relative permittivity ( ⁇ c ) and the dielectric loss tangent (tan ⁇ ) can be calculated from the measurement by the cavity resonator perturbation method.
  • the adhesive composition of the present invention may further contain other components as required.
  • specific examples of such components include flame retardants, tackifiers, fillers, and silane coupling agents.
  • a flame retardant may be added to the adhesive composition of the present invention, if necessary.
  • the flame retardant include bromine-based, phosphorus-based, nitrogen-based, and metal hydroxide compounds.
  • a phosphorus-based flame retardant is preferable, and a known phosphorus-based flame retardant such as a phosphate ester such as trimethyl phosphate, triphenyl phosphate, tricresyl phosphate or the like, a phosphate such as aluminum phosphite, or phosphazene can be used. .. These may be used alone or in any combination of two or more.
  • the flame retardant is preferably contained in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, based on 100 parts by mass of the total of the components (a) to (d).
  • the range of 10 to 100 parts by mass is most preferable. Within the above range, flame retardancy can be exhibited while maintaining adhesiveness, solder heat resistance and electrical characteristics.
  • a tackifier may be added to the adhesive composition of the present invention, if necessary.
  • the tackifier include polyterpene resin, rosin resin, aliphatic petroleum resin, alicyclic petroleum resin, copolymer petroleum resin, styrene resin, hydrogenated petroleum resin, and the like for the purpose of improving adhesive strength. Used in. These may be used alone or in any combination of two or more.
  • the tackifier is contained, it is preferably contained in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, based on 100 parts by mass of the total of the components (a) to (d). The range of ⁇ 100 parts by mass is most preferable. Within the above range, the effect of the tackifier can be exhibited while maintaining the adhesiveness, solder heat resistance and electrical characteristics.
  • a filler such as silica may be added to the adhesive composition of the present invention. It is very preferable to add silica because the heat resistance property is improved. Hydrophobic silica and hydrophilic silica are generally known as silica, but here, hydrophobic silica treated with dimethyldichlorosilane, hexamethyldisilazane, octylsilane, etc. in order to impart moisture absorption resistance is used. Is good. When silica is blended, the blending amount is preferably 0.05 to 30 parts by mass with respect to a total of 100 parts by mass of the components (a) to (d). Further heat resistance can be exhibited by setting it to the above lower limit value or more. Further, by setting the value to the upper limit or less, it is possible to prevent poor dispersion of silica and excessively high solution viscosity, and workability is improved.
  • a silane coupling agent may be added to the adhesive composition of the present invention, if necessary. It is very preferable to add a silane coupling agent because the properties of adhesion to metal and heat resistance are improved.
  • the silane coupling agent is not particularly limited, and examples thereof include those having an unsaturated group, those having a glycidyl group, and those having an amino group.
  • glycidyls such as ⁇ -glycidoxypropyltrimethoxysilane, ⁇ - (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and ⁇ - (3,4-epoxycyclohexyl) ethyltriethoxysilane from the viewpoint of heat resistance.
  • a silane coupling agent having a group is more preferable.
  • the blending amount thereof is preferably 0.5 to 20 parts by mass with respect to 100 parts by mass in total of the components (a) to (d). Within the above range, solder heat resistance and adhesiveness can be improved.
  • the laminate of the present invention is one in which an adhesive composition is laminated on a base material (two-layer laminate of a base material / adhesive layer), or one in which a base material is further bonded (base material / adhesive layer / It is a three-layer laminate of a base material).
  • the adhesive layer refers to a layer of the adhesive composition after the adhesive composition of the present invention is applied to a base material and dried.
  • the laminate of the present invention can be obtained by applying and drying the adhesive composition of the present invention to various substrates according to a conventional method, and further laminating other substrates.
  • the base material is not particularly limited as long as the adhesive composition of the present invention can be applied and dried to form an adhesive layer, but the base material is a resin base material such as a film-like resin, or a metal. Examples include metal substrates such as plates and metal foils, papers, and the like.
  • the resin base material examples include polyester resin, polyamide resin, polyimide resin, polyamide-imide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, and fluorine resin.
  • a film-like resin hereinafter, also referred to as a base film layer is preferable.
  • any conventionally known conductive material that can be used for the circuit board can be used.
  • the material include various metals such as SUS, copper, aluminum, iron, steel, zinc, and nickel, as well as alloys, plated products, and metals treated with other metals such as zinc and chromium compounds.
  • a metal leaf is preferable, and a copper foil is more preferable.
  • the thickness of the metal foil is not particularly limited, but is preferably 1 ⁇ m or more, more preferably 3 ⁇ m or more, and further preferably 10 ⁇ m or more. Further, it is preferably 50 ⁇ m or less, more preferably 30 ⁇ m or less, and further preferably 20 ⁇ m or less.
  • the metal leaf is usually provided in roll form.
  • the form of the metal foil used in manufacturing the printed wiring board of the present invention is not particularly limited. When a ribbon-shaped metal foil is used, its length is not particularly limited. The width thereof is also not particularly limited, but is preferably about 250 to 500 cm.
  • the surface roughness of the base material is not particularly limited, but is preferably 3 ⁇ m or less, more preferably 2 ⁇ m or less, and further preferably 1.5 ⁇ m or less.
  • it is practically preferably 0.3 ⁇ m or more, more preferably 0.5 ⁇ m or more, and further preferably 0.7 ⁇ m or more. Further, it is preferably 3 ⁇ m or less, more preferably 2 ⁇ m or less, and further preferably 1.5 ⁇ m or less.
  • Examples of papers include high-quality paper, kraft paper, roll paper, glassine paper, and the like. Further, as the composite material, glass epoxy or the like can be exemplified.
  • polyester resin polyamide resin, polyimide resin, polyamide-imide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, fluorine resin, etc.
  • SUS steel plate, copper foil, aluminum foil, or glass epoxy is preferable.
  • the adhesive sheet is a laminate of the laminate and a release base material via an adhesive composition.
  • Specific configuration embodiments include a laminate / adhesive layer / release base material, or a release base material / adhesive layer / laminate / adhesive layer / release base material.
  • the release base material By laminating the release base material, it functions as a protective layer of the base material. Further, by using the release base material, the release base material can be released from the adhesive sheet and the adhesive layer can be transferred to another base material.
  • the adhesive sheet of the present invention can be obtained by applying the adhesive composition of the present invention to various laminates and drying them according to a conventional method.
  • a release base material is attached to the adhesive layer after drying, it can be wound up without causing set-off to the base material, which is excellent in operability and protects the adhesive layer for storage stability. It is excellent and easy to use.
  • the release base material is coated and dried, and then another release base material is attached as needed, the adhesive layer itself can be transferred to another base material.
  • the release base material is not particularly limited, but for example, a coating layer of a sealant such as clay, polyethylene, or polypropylene is applied to both sides of paper such as high-quality paper, kraft paper, roll paper, and glassine paper. Examples thereof include those in which a silicone-based, fluorine-based, or alkyd-based mold release agent is coated on each of the coating layers.
  • various olefin films such as polyethylene, polypropylene, ethylene- ⁇ -olefin copolymer, and propylene- ⁇ -olefin copolymer alone, and films such as polyethylene terephthalate coated with the above-mentioned release agent can also be mentioned.
  • polypropylene sealing treatment is applied to both sides of high-quality paper, and an alkyd-based release agent is used on top of it.
  • an alkyd-based mold release agent on polyethylene terephthalate.
  • the method for coating the adhesive composition on the substrate in the present invention is not particularly limited, and examples thereof include a comma coater and a reverse roll coater.
  • the adhesive layer may be provided directly or by a transfer method on the rolled copper foil or the polyimide film which is the constituent material of the printed wiring board.
  • the thickness of the adhesive layer after drying is appropriately changed as needed, but is preferably in the range of 5 to 200 ⁇ m. Sufficient adhesive strength can be obtained by setting the adhesive film thickness to 5 ⁇ m or more. Further, when the thickness is 200 ⁇ m or less, it becomes easy to control the amount of residual solvent in the drying process, and blister is less likely to occur during pressing for manufacturing a printed wiring board.
  • the drying conditions are not particularly limited, but the residual solvent ratio after drying is preferably 1% by mass or less. By setting the content to 1% by mass or less, foaming of the residual solvent during pressing of the printed wiring board is suppressed, and blistering is less likely to occur.
  • the "printed wiring board” in the present invention includes a laminate formed of a metal foil forming a conductor circuit and a resin base material as a constituent element.
  • the printed wiring board is manufactured by a conventionally known method such as a subtractive method using a metal-clad laminate, for example.
  • the printed wiring board of the present invention can have an arbitrary laminated structure that can be adopted as a printed wiring board.
  • it can be a printed wiring board composed of four layers, a base film layer, a metal foil layer, an adhesive layer, and a cover film layer.
  • it can be a printed wiring board composed of five layers of a base film layer, an adhesive layer, a metal foil layer, an adhesive layer, and a cover film layer.
  • two or three or more of the above printed wiring boards may be laminated.
  • the adhesive composition of the present invention can be suitably used for each adhesive layer of the printed wiring board.
  • the adhesive composition of the present invention when used as an adhesive, it has high adhesiveness not only to the conventional polyimide, polyester film, and copper foil constituting the printed wiring board, but also to a low-polarity resin base material such as LCP. , Solder reflow resistance can be obtained, and the adhesive layer itself has excellent low dielectric properties. Therefore, it is suitable as an adhesive composition used for coverlay films, laminated boards, copper foils with resins, and bonding sheets.
  • any resin film conventionally used as the base material of the printed wiring board can be used as the base film.
  • the resin of the base film include polyester resin, polyamide resin, polyimide resin, polyamide-imide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, and fluorine resin.
  • it has excellent adhesiveness to low-polarity substrates such as liquid crystal polymers, polyphenylene sulfides, syndiotactic polystyrenes, and polyolefin resins.
  • any conventionally known insulating film as an insulating film for a printed wiring board can be used.
  • films made from various polymers such as polyimide, polyester, polyphenylene sulfide, polyethersulfone, polyetheretherketone, aramid, polycarbonate, polyarylate, polyamideimide, liquid crystal polymer, syndiotactic polystyrene, and polyolefin resin are used. It is possible. More preferably, it is a polyimide film or a liquid crystal polymer film.
  • the printed wiring board of the present invention can be manufactured by any conventionally known process other than using the above-mentioned materials for each layer.
  • a semi-finished product in which an adhesive layer is laminated on a cover film layer (hereinafter, referred to as "cover film side semi-finished product”) is manufactured.
  • a semi-finished product (hereinafter referred to as “base film side two-layer semi-finished product”) in which a metal foil layer is laminated on a base film layer to form a desired circuit pattern, or an adhesive layer is laminated on a base film layer.
  • a semi-finished product (hereinafter referred to as “base film side 3-layer semi-finished product") in which a metal foil layer is laminated on the metal foil layer to form a desired circuit pattern (hereinafter referred to as a base film-side 2-layer semi-finished product) Together with the base film side three-layer semi-finished product, it is called “base film side semi-finished product”).
  • base film side semi-finished product By laminating the cover film side semi-finished product thus obtained and the base film side semi-finished product, a four-layer or five-layer printed wiring board can be obtained.
  • the base film side semi-finished product is, for example, (A) a step of applying a resin solution to be a base film to the metal foil and initially drying the coating film, and (B) the metal foil obtained in (A). It is obtained by a production method including a step of heat-treating and drying the laminate with the initial dry coating film (hereinafter, referred to as "heat treatment / solvent removal step").
  • a conventionally known method can be used for forming the circuit in the metal foil layer.
  • the active method may be used, or the subtractive method may be used.
  • the subtractive method is preferable.
  • the obtained base film side semi-finished product may be used as it is for bonding with the cover film side semi-finished product, or for bonding with the cover film side semi-finished product after the release film is bonded and stored. You may use it.
  • the cover film side semi-finished product is manufactured by applying an adhesive to the cover film, for example. If necessary, a cross-linking reaction can be carried out on the applied adhesive. In a preferred embodiment, the adhesive layer is semi-cured.
  • the obtained cover film side semi-finished product may be used as it is for bonding with the base film side semi-finished product, or may be bonded to the base film side semi-finished product after the release film is bonded and stored. May be used for.
  • the base film side semi-finished product and the cover film side semi-finished product are, for example, stored in the form of rolls and then bonded together to manufacture a printed wiring board. Any method can be used as the bonding method, and for example, the bonding can be performed using a press or a roll. It is also possible to bond the two together while heating by a method such as using a heating press or a heating roll device.
  • the reinforcing material side semi-finished product is preferably manufactured by applying an adhesive to the reinforcing material.
  • an adhesive to the reinforcing material.
  • the adhesive previously applied to the release base material is transferred and applied. It is preferable to be manufactured. Further, if necessary, a cross-linking reaction can be carried out in the applied adhesive.
  • the adhesive layer is semi-cured.
  • the obtained reinforcing material side semi-finished product may be used as it is for bonding with the back surface of the printed wiring board, or may be used for bonding with the base film side semi-finished product after the release film is bonded and stored. You may.
  • the base film side semi-finished product, the cover film side semi-finished product, and the reinforcing material side semi-finished product are all laminates for the printed wiring board in the present invention.
  • Acid value (a) component Acid-modified polyolefin
  • the acid value (mgKOH / g) in the present invention was obtained by dissolving the acid-modified polyolefin in toluene and titrating with a methanol solution of sodium methoxydo using phenolphthalein as an indicator.
  • the number average molecular weight in the present invention is gel permeation chromatography manufactured by Shimadzu Corporation (hereinafter, GPC, standard substance: polystyrene resin, mobile phase: tetrahydrofuran, column: Shodex KF-802 + KF-804L + KF-806L, column. Temperature: 30 ° C., flow velocity: 1.0 ml / min, detector: RI detector).
  • the melting point and heat of melting in the present invention are increased at a rate of 20 ° C./min using a differential scanning calorimeter (hereinafter, DSC, manufactured by TA Instruments Japan, Q-2000). It is a value measured from the top temperature and area of the melting peak when the melting point is heated and melted again by hot melting and cooling resin conversion.
  • DSC differential scanning calorimeter
  • peeling strength (adhesiveness)
  • the adhesive composition described below was applied to a polyimide film having a thickness of 12.5 ⁇ m (manufactured by Kaneka Corporation, Apical (registered trademark)) so as to have a thickness of 25 ⁇ m after drying, and dried at 130 ° C. for 3 minutes.
  • the adhesive film (B stage product) thus obtained was bonded to a rolled copper foil (manufactured by JX Nippon Mining & Metals Co., Ltd., BHY series) having a thickness of 18 ⁇ m.
  • the bonding was performed by pressing the rolled copper foil under a pressure of 40 kgf / cm 2 at 160 ° C.
  • ⁇ Evaluation criteria (PI film and LCP film)> ⁇ : 1.0 N / mm or more ⁇ : 0.8 N / mm or more and less than 1.0 N / mm ⁇ : 0.5 N / mm or more and less than 0.8 N / mm ⁇ : 0.5 N / mm or less ⁇ Evaluation standard (SPS film) )> ⁇ : 0.7 N / mm or more ⁇ : 0.5 N / mm or more and less than 0.7 N / mm ⁇ : 0.3 N / mm or more and less than 0.5 N / mm ⁇ : 0.3 N / mm or less
  • the relative permittivity ( ⁇ c ) and the dielectric loss tangent (tan ⁇ ) were measured by a cavity resonator perturbation method using a network analyzer (manufactured by Anritsu) under the conditions of a temperature of 23 ° C. and a frequency of 1 GHz.
  • a resin solution (varnish) is prepared by blending so as to be%, and refers to the stability of the varnish immediately after blending or after a certain period of time has passed after blending. If the pot life is good, it means that the viscosity of the varnish does not increase so much that it can be stored for a long time.
  • the varnish prepared according to the ratio shown in Table 1 was prepared using a Brookfield type viscometer to obtain a spindle type rotor No. 2. The viscosity of the dispersion liquid at 25 ° C. was measured at a rotation speed of 30 rpm to determine the initial dispersion liquid viscosity ⁇ B0. Then, the varnish was stored at 25 ° C.
  • Solution viscosity ratio solution viscosity ⁇ B / solution viscosity ⁇ B0 ⁇ Evaluation criteria> ⁇ : 0.5 or more and less than 1.5 ⁇ : 1.5 or more and less than 2.0 ⁇ : 2.0 or more and less than 3.0 ⁇ : 3.0 or more or viscosity cannot be measured due to pudding
  • Table 1 shows the blending amount, adhesive strength, solder heat resistance, and electrical characteristics.
  • Examples 2-18 The types and ratios of the resins used were changed as shown in Table 1, and Examples 2 to 18 were carried out in the same manner as in Example 1.
  • Table 1 shows the adhesive strength, solder heat resistance, electrical properties and pot life properties.
  • Comparative Examples 1 to 4 The types and ratios of the resins used were changed as shown in Table 1, and Comparative Examples 1 to 4 were carried out in the same manner as in Example 1.
  • Table 1 shows the adhesive strength, solder heat resistance, electrical properties and pot life properties.
  • the acid-modified polyolefin (a), the phenol resin (b) having a polycyclic structure, and the epoxy resin (c) polycarbodiimide (d) used in Table 1 are as follows.
  • Phenol resin (b) having a polycyclic structure Phenol resin (b1): FTC-509 (manufactured by Gun Ei Chemical Industry Co., Ltd.), a phenol resin having the structures of the general formula (2) and the general formula (11). Both x and y are 0, Z 1 is 1, and the hydroxyl group is bonded to the para position of the benzyl group.
  • R 3 and R 4 are both 2-propenyl groups, x, y, and Z 1 are both 1, and the hydroxyl group is bonded to the para position of the benzyl group.
  • the liquid containing the resin was centrifuged to separate and purify the acid-modified propylene-butene copolymer graft-polymerized with maleic anhydride, (poly) maleic anhydride and a low molecular weight substance. Then, by drying under reduced pressure at 70 ° C. for 5 hours, a maleic anhydride-modified propylene-butene copolymer (CO-1, acid value 19 mgKOH / g, number average molecular weight 25,000, Tm80 ° C., ⁇ H35J / g) Got
  • the adhesive composition of the present invention has high adhesiveness not only to conventional polyimide and polyethylene terephthalate films but also to resin base materials such as LCP and SPS and metal base materials such as copper foil, and has high solder heat resistance. It is also excellent in pot life and low dielectric properties (electrical properties).
  • the adhesive composition of the present invention can obtain an adhesive sheet and a laminate bonded using the adhesive sheet. Due to the above characteristics, it is useful for flexible printed wiring board applications, especially for FPC applications where low dielectric properties (low dielectric constant, low dielectric loss tangent) in a high frequency region are required.

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Abstract

[Problem] To provide an adhesive composition which has a high adhesion to a metal substrate and a resin substrate such as a liquid crystal polymer or syndiotactic polystyrene as well as to a conventional polyimide or polyester film, and also has excellent low dielectric characteristics and pot life, and from which high solder heat resistance can be achieved. [Solution] This adhesive composition contains (a) an acid-modified polyolefin, (b) a phenol resin having a polycyclic structure, and (c) an epoxy resin.

Description

接着剤組成物、接着シート、積層体およびプリント配線板Adhesive compositions, adhesive sheets, laminates and printed wiring boards
 本発明は、接着剤組成物に関する。より詳しくは、樹脂基材と、樹脂基材または金属基材との接着に用いられる接着剤組成物に関する。特にフレキシブルプリント配線板(以下、FPCと略す)用接着剤組成物、並びにそれを含む接着シート、積層体およびプリント配線板に関する。 The present invention relates to an adhesive composition. More specifically, the present invention relates to an adhesive composition used for adhering a resin base material to a resin base material or a metal base material. In particular, the present invention relates to an adhesive composition for a flexible printed wiring board (hereinafter abbreviated as FPC), and an adhesive sheet, a laminate and a printed wiring board containing the same.
 フレキシブルプリント配線板(FPC)は、優れた屈曲性を有することから、パソコン(PC)やスマートフォンなどの多機能化、小型化に対応することができ、そのため狭く複雑な内部に電子回路基板を組み込むために多く使用されている。近年、電子機器の小型化、軽量化、高密度化、高出力化が進み、これらの流行から配線板(電子回路基板)の性能に対する要求がますます高度なものとなっている。特にFPCにおける伝送信号の高速化に伴い、信号の高周波化が進んでいる。これに伴い、FPCには、高周波領域での低誘電特性(低誘電率、低誘電正接)の要求が高まっている。また、FPCに用いられる基材についても、従来のポリイミド(PI)やポリエチレンテレフタレート(PET)だけでなく、低誘電特性を有する液晶ポリマー(LCP)やシンジオタクチックポリスチレン(SPS)などの基材フィルムが提案されている。このような、低誘電特性を達成するため、FPCの基材や接着剤の誘電体損失を低減する方策がなされている。接着剤としてはポリオレフィンとエポキシの組み合わせ(特許文献1)やエラストマーとエポキシの組み合わせ(特許文献2)にて開発が進められている。 Since the flexible printed wiring board (FPC) has excellent flexibility, it can be used for multi-functionality and miniaturization of personal computers (PCs) and smartphones, and therefore, an electronic circuit board is incorporated in a narrow and complicated interior. It is often used for. In recent years, electronic devices have become smaller, lighter, higher in density, and have higher output, and due to these trends, the demand for the performance of wiring boards (electronic circuit boards) has become more and more sophisticated. In particular, as the speed of transmission signals in FPCs increases, the frequency of signals is increasing. Along with this, there is an increasing demand for FPCs having low dielectric properties (low dielectric constant, low dielectric loss tangent) in the high frequency region. As for the base material used for FPC, not only the conventional polyimide (PI) and polyethylene terephthalate (PET), but also the base film such as liquid crystal polymer (LCP) and syndiotactic polystyrene (SPS) having low dielectric properties. Has been proposed. In order to achieve such low dielectric properties, measures have been taken to reduce the dielectric loss of the FPC base material and the adhesive. As an adhesive, development is underway with a combination of polyolefin and epoxy (Patent Document 1) and a combination of elastomer and epoxy (Patent Document 2).
WO2016/047289号公報WO2016 / 047289 WO2014/147903号公報WO2014 / 147903
 しかしながら、特許文献1では、補強板や層間に使用される接着剤の耐熱性に優れるとは言い難い。また、特許文献2では、使用時に重要となる配合後の保存安定性が十分でなかった。 However, in Patent Document 1, it cannot be said that the heat resistance of the reinforcing plate and the adhesive used between the layers is excellent. Further, in Patent Document 2, the storage stability after compounding, which is important at the time of use, was not sufficient.
 本発明は、上記課題を解決するために鋭意検討した結果、特定の組成を有する接着剤組成物が、従来のポリイミドフィルムだけでなく、液晶ポリマーやシンジオタクチックポリスチレンなどの樹脂基材と、銅箔などの金属基材との、高い接着性を有し、さらに低誘電特性(電気特性)、ハンダ耐熱性、および配合後のポットライフ性に優れることを見出し、本発明を完成するに至ったものである。 As a result of diligent studies to solve the above problems, the present invention contains not only a conventional polyimide film but also a resin base material such as a liquid crystal polymer or syndiotactic polystyrene and copper as an adhesive composition having a specific composition. We have found that it has high adhesiveness to a metal base material such as foil, and also has excellent low dielectric properties (electrical properties), solder heat resistance, and pot life after compounding, and has completed the present invention. It is a thing.
 すなわち、本発明は、ポリイミドだけでなく、液晶ポリマーやシンジオタクチックポリスチレンなどの様々な樹脂基材と金属基材双方への良好な接着性を有し、且つ低誘電特性(電気特性)、ハンダ耐熱性、ポットライフ性にも優れた接着剤組成物を提供することを目的とする。 That is, the present invention has good adhesiveness not only to polyimide but also to various resin substrates such as liquid crystal polymers and syndiotactic polystyrene and metal substrates, and has low dielectric properties (electrical properties) and solder. An object of the present invention is to provide an adhesive composition having excellent heat resistance and pot life.
 酸変性ポリオレフィン(a)、多環式構造を有するフェノール樹脂(b)、およびエポキシ樹脂(c)を含有する接着剤組成物。 An adhesive composition containing an acid-modified polyolefin (a), a phenol resin (b) having a polycyclic structure, and an epoxy resin (c).
 多環式構造を有するフェノール樹脂(b)は、トリシクロデカン骨格を有するフェノール樹脂であることが好ましく、さらにカーボネート骨格を有することが好ましい。酸変性ポリオレフィン(a)の酸価は5~40mgKOH/gであることが好ましい。 The phenol resin (b) having a polycyclic structure is preferably a phenol resin having a tricyclodecane skeleton, and more preferably has a carbonate skeleton. The acid value of the acid-modified polyolefin (a) is preferably 5 to 40 mgKOH / g.
 さらにポリカルボジイミド(d)を含有することが好ましい。また、酸変性ポリオレフィン(a)100質量部に対して、多環式構造を有するフェノール樹脂(b)を0.05~120質量部、エポキシ樹脂(c)を0.1~60質量部、およびポリカルボジイミド(d)を0.1~30質量部含有することが好ましい。 It is preferable to further contain polycarbodiimide (d). Further, with respect to 100 parts by mass of the acid-modified polyolefin (a), 0.05 to 120 parts by mass of the phenol resin (b) having a polycyclic structure, 0.1 to 60 parts by mass of the epoxy resin (c), and It is preferable to contain 0.1 to 30 parts by mass of polycarbodiimide (d).
 前記接着剤組成物は、1GHzにおける比誘電率(εc)が3.0以下、誘電正接(tanδ)が0.02以下であることが好ましい。 The adhesive composition preferably has a relative permittivity (ε c ) of 3.0 or less and a dielectric loss tangent (tan δ) of 0.02 or less at 1 GHz.
 前記接着剤組成物を含有する接着シートまたは積層体。前記積層体を構成要素として含むプリント配線板。 An adhesive sheet or laminate containing the adhesive composition. A printed wiring board containing the laminate as a component.
 本発明にかかる接着剤組成物は、ポリイミドだけでなく、液晶ポリマーやシンジオタクチックポリスチレンなどの様々な樹脂基材と金属基材双方への良好な接着性を有し、且つ低誘電特性(電気特性)、ハンダ耐熱性、ポットライフ性に優れる。 The adhesive composition according to the present invention has good adhesiveness not only to polyimide but also to various resin substrates such as liquid crystal polymers and syndiotactic polystyrene and metal substrates, and has low dielectric properties (electricity). (Characteristics), excellent in solder heat resistance and pot life.
<酸変性ポリオレフィン(a)>
 本発明で用いる酸変性ポリオレフィン(a)(以下、単に(a)成分ともいう。)は限定的ではないが、ポリオレフィン樹脂にα,β-不飽和カルボン酸及びその酸無水物の少なくとも1種をグラフトすることにより得られるものであることが好ましい。ポリオレフィン樹脂とは、エチレン、プロピレン、ブテン、ブタジエン、イソプレン等に例示されるオレフィンモノマーの単独重合、もしくはその他のモノマーとの共重合、および得られた重合体の水素化物やハロゲン化物など、炭化水素骨格を主体とする重合体を指す。すわなち、酸変性ポリオレフィンは、ポリエチレン、ポリプロピレン及びプロピレン-α-オレフィン共重合体の少なくとも1種に、α,β-不飽和カルボン酸及びその酸無水物の少なくとも1種をグラフトすることにより得られるものが好ましい。
<Acid-modified polyolefin (a)>
The acid-modified polyolefin (a) used in the present invention (hereinafter, also simply referred to as the component (a)) is not limited, but at least one of α, β-unsaturated carboxylic acid and its acid anhydride is added to the polyolefin resin. It is preferably obtained by grafting. The polyolefin resin is a hydrocarbon such as homopolymerization of an olefin monomer exemplified by ethylene, propylene, butene, butadiene, isoprene, or copolymerization with other monomers, and hydrides and halides of the obtained polymer. Refers to a polymer whose main component is the skeleton. That is, the acid-modified polyolefin is obtained by grafting at least one of α, β-unsaturated carboxylic acid and its acid anhydride to at least one of polyethylene, polypropylene and a propylene-α-olefin copolymer. Is preferred.
 プロピレン-α-オレフィン共重合体は、プロピレンを主体としてこれにα-オレフィンを共重合したものである。α-オレフィンとしては、例えば、エチレン、1-ブテン、1-ヘプテン、1-オクテン、4-メチル-1-ペンテン、酢酸ビニルなどを1種又は数種用いることができる。これらのα-オレフィンの中では、エチレン、1-ブテンが好ましい。プロピレン-α-オレフィン共重合体のプロピレン成分とα-オレフィン成分との比率は限定されないが、プロピレン成分が50モル%以上であることが好ましく、70モル%以上であることがより好ましい。 The propylene-α-olefin copolymer is a copolymer of propylene as a main component and α-olefin. As the α-olefin, for example, one or several kinds of ethylene, 1-butene, 1-heptene, 1-octene, 4-methyl-1-pentene, vinyl acetate and the like can be used. Among these α-olefins, ethylene and 1-butene are preferable. The ratio of the propylene component to the α-olefin component of the propylene-α-olefin copolymer is not limited, but the propylene component is preferably 50 mol% or more, and more preferably 70 mol% or more.
 α,β-不飽和カルボン酸及びその酸無水物の少なくとも1種としては、例えば、マレイン酸、イタコン酸、シトラコン酸及びこれらの酸無水物が挙げられる。これらの中でも酸無水物が好ましく、無水マレイン酸がより好ましい。具体的には、無水マレイン酸変性ポリプロピレン、無水マレイン酸変性プロピレン-エチレン共重合体、無水マレイン酸変性プロピレン-ブテン共重合体、無水マレイン酸変性プロピレン-エチレン-ブテン共重合体等が挙げられ、これら酸変性ポリオレフィンを1種類又は2種類以上を組み合わせて使用することができる。 Examples of at least one of α, β-unsaturated carboxylic acid and its acid anhydride include maleic acid, itaconic acid, citraconic acid and their acid anhydrides. Among these, acid anhydride is preferable, and maleic anhydride is more preferable. Specific examples thereof include maleic anhydride-modified polypropylene, maleic anhydride-modified propylene-ethylene copolymer, maleic anhydride-modified propylene-butene copolymer, maleic anhydride-modified propylene-ethylene-butene copolymer and the like. These acid-modified polyolefins can be used alone or in combination of two or more.
 酸変性ポリオレフィン(a)の酸価は、耐熱性および樹脂基材や金属基材との接着性の観点から、下限は5mgKOH/g以上であることが好ましく、より好ましくは6mgKOH/g以上であり、さらに好ましくは7mgKOH/g以上である。前記下限値以上とすることでエポキシ樹脂(c)との相溶性が良好となり、優れた接着強度を発現することができる。また、架橋密度が高くハンダ耐熱性が良好となる。上限は40mgKOH/g以下であることが好ましく、より好ましくは30mgKOH/g以下であり、さらに好ましくは20mgKOH/g以下である。前記上限値以下とすることで接着性が良好となる。また、溶液の粘度や安定性が良好となり、優れたポットライフ性を発現できる。さらに製造効率も向上する。 The lower limit of the acid value of the acid-modified polyolefin (a) is preferably 5 mgKOH / g or more, more preferably 6 mgKOH / g or more, from the viewpoint of heat resistance and adhesion to a resin base material or a metal base material. , More preferably 7 mgKOH / g or more. By setting the value to the lower limit or more, the compatibility with the epoxy resin (c) becomes good, and excellent adhesive strength can be exhibited. In addition, the crosslink density is high and the solder heat resistance is good. The upper limit is preferably 40 mgKOH / g or less, more preferably 30 mgKOH / g or less, and further preferably 20 mgKOH / g or less. When the value is not more than the upper limit value, the adhesiveness is improved. In addition, the viscosity and stability of the solution are improved, and excellent pot life can be exhibited. Furthermore, the manufacturing efficiency is improved.
 酸変性ポリオレフィン(a)の数平均分子量(Mn)は、10,000~50,000の範囲であることが好ましい。より好ましくは15,000~45,000の範囲であり、さらに好ましくは20,000~40000の範囲であり、特に好ましくは22,000~38,000の範囲である。前記下限値以上とすることで凝集力が良好となり、優れた接着性を発現することができる。また、前記上限値以下とすることで流動性に優れ、操作性が良好となる。 The number average molecular weight (Mn) of the acid-modified polyolefin (a) is preferably in the range of 10,000 to 50,000. It is more preferably in the range of 15,000 to 45,000, further preferably in the range of 20,000 to 40,000, and particularly preferably in the range of 22,000 to 38,000. By setting the value to the lower limit or more, the cohesive force becomes good and excellent adhesiveness can be exhibited. Further, when the value is not more than the upper limit value, the fluidity is excellent and the operability is good.
 酸変性ポリオレフィン(a)は、結晶性の酸変性ポリオレフィンであることが好ましい。本発明でいう結晶性とは、示差走査型熱量計(DSC)を用いて、-100℃から250℃ まで20℃/分で昇温し、該昇温過程に明確な融解ピークを示すものを指す。 The acid-modified polyolefin (a) is preferably a crystalline acid-modified polyolefin. Crystallinity as used in the present invention means that the temperature is raised from −100 ° C. to 250 ° C. at 20 ° C./min using a differential scanning calorimeter (DSC) and a clear melting peak is shown in the heating process. Point to.
 酸変性ポリオレフィン(a)の融点(Tm)は、50℃~120℃の範囲であることが好ましい。より好ましくは60℃~100℃の範囲であり、最も好ましくは70℃~90℃の範囲である。前記下限値以上とすることで結晶由来の凝集力が良好となり、優れた接着性やハンダ耐熱性を発現することができる。また、前記上限値以下とすることで溶液安定性、流動性に優れ、接着時の操作性が良好となる。 The melting point (Tm) of the acid-modified polyolefin (a) is preferably in the range of 50 ° C. to 120 ° C. It is more preferably in the range of 60 ° C to 100 ° C, and most preferably in the range of 70 ° C to 90 ° C. When it is set to the above lower limit value or more, the cohesive force derived from the crystal becomes good, and excellent adhesiveness and solder heat resistance can be exhibited. Further, when the value is not more than the upper limit, the solution stability and fluidity are excellent, and the operability at the time of adhesion is improved.
 酸変性ポリオレフィン(a)の融解熱量(ΔH)は、5J/g~60J/gの範囲であることが好ましい。より好ましくは10J/g~50J/gの範囲であり、最も好ましくは20J/g~40J/gの範囲である。前記下限値以上とすることで結晶由来の凝集力が良好となり、優れた接着性やハンダ耐熱性を発現することができる。また、前記上限値以下とすることで溶液安定性、流動性に優れ、接着時の操作性が良好となる。 The heat of fusion (ΔH) of the acid-modified polyolefin (a) is preferably in the range of 5 J / g to 60 J / g. It is more preferably in the range of 10 J / g to 50 J / g, and most preferably in the range of 20 J / g to 40 J / g. When it is set to the above lower limit value or more, the cohesive force derived from the crystal becomes good, and excellent adhesiveness and solder heat resistance can be exhibited. Further, when the value is not more than the upper limit, the solution stability and fluidity are excellent, and the operability at the time of adhesion is improved.
 酸変性ポリオレフィン(a)の製造方法としては、特に限定されず、例えばラジカルグラフト反応(すなわち主鎖となるポリマーに対してラジカル種を生成し、そのラジカル種を重合開始点として不飽和カルボン酸および酸無水物をグラフト重合させる反応)、などが挙げられる。 The method for producing the acid-modified polyolefin (a) is not particularly limited, and for example, a radical graft reaction (that is, a radical species is generated for a polymer serving as a main chain, and the radical species is used as a polymerization initiation point to form an unsaturated carboxylic acid (Reaction of graft polymerization of acid anhydride), and the like.
 ラジカル発生剤としては、特に限定されないが、有機過酸化物を使用することが好ましい。有機過酸化物としては、特に限定されないが、ジ-tert-ブチルパーオキシフタレート、tert-ブチルヒドロパーオキサイド、ジクミルパーオキサイド、ベンゾイルパーオキサイド、tert-ブチルパーオキシベンゾエート、tert-ブチルパーオキシ-2-エチルヘキサノエート、tert-ブチルパーオキシピバレート、メチルエチルケトンパーオキサイド、ジ-tert-ブチルパーオキサイド、ラウロイルパーオキサイド等の過酸化物;アゾビスイソブチロニトリル、アゾビスイソプロピオニトリル等のアゾニトリル類等が挙げられる。 The radical generator is not particularly limited, but it is preferable to use an organic peroxide. The organic peroxide is not particularly limited, but is di-tert-butylperoxyphthalate, tert-butylhydroperoxide, dicumyl peroxide, benzoyl peroxide, tert-butylperoxybenzoate, tert-butylperoxy-. Peroxides such as 2-ethylhexanoate, tert-butylperoxypivalate, methylethylketone peroxide, di-tert-butyl peroxide, lauroyl peroxide; azobisisobutyronitrile, azobisisopropionitrile, etc. Examples include azonitriles.
<多環式構造を有するフェノール樹脂(b)>
 本発明で用いる多環式構造を有するフェノール樹脂(b)(以下、単に(b)成分ともいう。)は、1分子中に1以上の多環式構造を有するフェノール樹脂であれば限定されない。多環式構造とは、主に炭素で構成された環構造が複数結合した構造を指し、例えば、ナフタレン、アントラセン、インダン、テトラリンなどの芳香族骨格、デカリン、ノルボルナン、トリシクロデカンなどの脂環骨格を有する構造が挙げられる。多環式構造を有することで、樹脂の自由体積が増大し、低誘電特性を発揮する。また、耐熱性を発揮する。1分子中に含まれる多環式構造数は2以上であることが好ましく、より好ましくは3以上である。また、10以下であることが好ましく、より好ましくは8以下であり、さらに好ましくは5以下である。前記範囲内とすることで、優れた誘電特性を発現することができる。多環式構造としては、特に限定されないが、炭素数4~30の脂環骨格であることが好ましく、より好ましくは炭素数5~25の脂環骨格であり、さらに好ましくは炭素数8~20の脂環骨格であり、特に好ましくは炭素数10~15の脂環骨格である。多環式構造の具体例としては、例えば、任意に置換基を有しても良いビシクロブタン、ビシクロペンタン、ビシクロヘキサン、ビシクロヘプタン(ノルボルナン)、ビシクロオクタン、ビシクロノナン、ビシクロデカン等の二環系脂環構造;任意に置換基を有しても良いトリシクロオクタン、トリシクロノナン、トリシクロデカン、トリシクロウンデカン、トリシクロドデカン等の三環系脂環構造;任意に置換基を有しても良いテトラシクロデカン、テトラシクロウンデカン、テトラシクロドデカン等の四環系以上の脂環構造;任意に置換基を有しても良いナフタレン、アントラセン、インダン、テトラリンなどの芳香族構造が挙げられる。また、前記脂環構造は不飽和結合を有していても良く、例えば、任意に置換基を有しても良いビシクロヘプテン、ビシクロヘキセン、ビシクロヘプテン、ビシクロオクテン、ビシクロノネン、ビシクロデセン等が挙げられる。これらの多環式構造はフェノール樹脂1分子中に1種類でも良く、2種類以上有していても良い。前記置換基としては、特に限定されないが、メチル基、エチル基、プロピル基等のアルキル基;メトキシ基、エトキシ基等のアルコキシ基;チオメトキシ基、チオエトキシ基等のチオアルコキシ基;水酸基、アミノ基等が挙げられる。
<Phenol resin (b) having a polycyclic structure>
The phenol resin (b) having a polycyclic structure used in the present invention (hereinafter, also simply referred to as the component (b)) is not limited as long as it is a phenol resin having one or more polycyclic structures in one molecule. The polycyclic structure refers to a structure in which a plurality of ring structures mainly composed of carbon are bonded, for example, an aromatic skeleton such as naphthalene, anthracene, indane, and tetralin, and an alicyclic structure such as decalin, norbornane, and tricyclodecane. Examples include structures having a skeleton. By having a polycyclic structure, the free volume of the resin is increased and low dielectric properties are exhibited. It also exhibits heat resistance. The number of polycyclic structures contained in one molecule is preferably 2 or more, and more preferably 3 or more. Further, it is preferably 10 or less, more preferably 8 or less, and further preferably 5 or less. Within the above range, excellent dielectric properties can be exhibited. The polycyclic structure is not particularly limited, but is preferably an alicyclic skeleton having 4 to 30 carbon atoms, more preferably an alicyclic skeleton having 5 to 25 carbon atoms, and further preferably 8 to 20 carbon atoms. The alicyclic skeleton of the above, particularly preferably an alicyclic skeleton having 10 to 15 carbon atoms. Specific examples of the polycyclic structure include bicyclic alicyclic compounds such as bicyclobutane, bicyclopentane, bicyclohexane, bicycloheptan (norbornan), bicyclooctane, bicyclononane, and bicyclodecane, which may have optionally substituents. Ring structure; tricyclic alicyclic structure such as tricyclooctane, tricyclononane, tricyclodecane, tricycloundecane, tricyclododecane, etc., which may have a substituent arbitrarily; Good alicyclic structures of tetracyclic or higher such as tetracyclodecane, tetracycloundecane, tetracyclododecane; aromatic structures such as naphthalene, anthracene, indane, tetralin which may optionally have substituents can be mentioned. Further, the alicyclic structure may have an unsaturated bond, and examples thereof include bicyclohexene, bicyclohexene, bicyclohexene, bicyclooctene, bicyclononene, and bicyclodecene, which may have an optionally substituent. These polycyclic structures may have one type or two or more types in one molecule of the phenol resin. The substituent is not particularly limited, but is an alkyl group such as a methyl group, an ethyl group or a propyl group; an alkoxy group such as a methoxy group or an ethoxy group; a thioalkoxy group such as a thiomethoxy group or a thioethoxy group; a hydroxyl group, an amino group or the like. Can be mentioned.
 前記多環式構造のうち、置換基を有しても良いトリシクロオクタン、トリシクロノナン、トリシクロデカン、トリシクロウンデカン、トリシクロドデカン等の三環系脂環構造であることが好ましく、より好ましくは置換基を有しても良いトリシクロデカンである。中でも置換基を有しても良いトリシクロ[5.2.1.02,6]デカン、トリシクロ[6.1.1.02,6]デカン、トリシクロ[6.1.1.02,7]デカン、トリシクロ[3.3.1.13,7]デカン(アダマンタン)が好ましく、特に好ましくは置換基を有しても良いトリシクロ[5.2.1.02,6]デカンである。具体的には、3,4-ジメチレン-トリシクロ[5.2.1.02,6]デカン、3,5-ジメチレン-トリシクロ[5.2.1.02,6]デカン、3,8-ジメチレン-トリシクロ[5.2.1.02,6]デカン、3,9-ジメチレン-トリシクロ[5.2.1.02,6]デカン、8,9-ジメチレン-トリシクロ[5.2.1.02,6]デカンが挙げられ、中でも3,5-ジメチレン-トリシクロ[5.2.1.02,6]デカンが好ましい。 Among the polycyclic structures, a tricyclic alicyclic structure such as tricyclooctane, tricyclononane, tricyclodecane, tricycloundecane, and tricyclododecane, which may have a substituent, is preferable. It is preferably a tricyclodecane which may have a substituent. Among them, tricyclo [5.2.1.0 2,6 ] decane, tricyclo [6.1.1.0 2,6 ] decane, tricyclo [6.1.1.0 2, ] which may have a substituent may be present. 7 ] Decane, tricyclo [3.3.1.1 3,7 ] decane (adamantane) is preferable, and tricyclo [5.2.1.0 2,6 ] decane which may have a substituent is particularly preferable. is there. Specifically, 3,4-dimethylene-tricyclo [5.2.1.0 2,6 ] decane, 3,5-dimethylene-tricyclo [5.2.1.0 2,6 ] decane, 3,8 -Dimethylene-tricyclo [5.2.1.0 2,6 ] decane, 3,9-dimethylene-tricyclo [5.2.1.0 2,6 ] decane, 8,9-dimethylene-tricyclo [5.2] .1.0 2,6 ] decane is mentioned, and among them, 3,5-dimethylene-tricyclo [5.2.1.0 2,6 ] decane is preferable.
 多環式構造を有するフェノール樹脂(b)は、さらにカーボネート骨格を有することが好ましい。カーボネート骨格を有することで、接着性、電気特性を維持しつつ、さらに接着剤組成物に可撓性を付与することができる。多環式構造を有するフェノール樹脂(b)に含まれるカーボネート骨格は1分子中に2以上であることが好ましく、より好ましくは3以上であり、さらに好ましくは4以上である。また、10以下であることが好ましく、より好ましくは8以下であり、さらに好ましくは6以下である。 The phenol resin (b) having a polycyclic structure preferably further has a carbonate skeleton. By having the carbonate skeleton, it is possible to further impart flexibility to the adhesive composition while maintaining adhesiveness and electrical properties. The amount of the carbonate skeleton contained in the phenol resin (b) having a polycyclic structure is preferably 2 or more, more preferably 3 or more, and further preferably 4 or more in one molecule. Further, it is preferably 10 or less, more preferably 8 or less, and further preferably 6 or less.
 多環式構造を有するフェノール樹脂(b)は、一般式(1)で表される構造を有することが好ましい。
Figure JPOXMLDOC01-appb-C000001
 一般式(1)中、m、nはそれぞれ独立に、1以上10以下の整数であることが好ましく、より好ましくは8以下であり、さらに好ましくは5以下であり、特に好ましくは2以下である。
The phenol resin (b) having a polycyclic structure preferably has a structure represented by the general formula (1).
Figure JPOXMLDOC01-appb-C000001
In the general formula (1), m and n are each independently preferably an integer of 1 or more and 10 or less, more preferably 8 or less, further preferably 5 or less, and particularly preferably 2 or less. ..
 また、多環式構造を有するフェノール樹脂(b)は、一般式(2)であることがより好ましい。
Figure JPOXMLDOC01-appb-C000002
 一般式(2)中、m、nは前記と同義である。pは1以上10以下の整数であることが好ましく、より好ましくは2以上であり、さらに好ましくは3以上であり、特に好ましくは4以上である。また、8以下であることが好ましく、5以下であることがさらに好ましい。R、Rはそれぞれ独立に、置換基を有しても良い芳香族炭化水素であり、置換基としては、さらに置換基を有しても良い脂肪族炭化水素、さらに置換基を有しても良い脂環族炭化水素、またはさらに置換基を有しても良い芳香族炭化水素であることが好ましい。
Further, the phenol resin (b) having a polycyclic structure is more preferably the general formula (2).
Figure JPOXMLDOC01-appb-C000002
In the general formula (2), m and n have the same meanings as described above. p is preferably an integer of 1 or more and 10 or less, more preferably 2 or more, still more preferably 3 or more, and particularly preferably 4 or more. Further, it is preferably 8 or less, and more preferably 5 or less. R 1 and R 2 are aromatic hydrocarbons that may independently have a substituent, and as the substituent, an aliphatic hydrocarbon that may further have a substituent and further having a substituent. It is preferably an alicyclic hydrocarbon which may have a substituent, or an aromatic hydrocarbon which may further have a substituent.
 前記R、Rはそれぞれ独立に、式(11)または式(12)の構造を有するものであることが好ましい。
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
 式(11)、式(12)中、R、Rはそれぞれ独立に、炭素数1~10のアルキル基、炭素数1~10のアルコキシ基、炭素数2~10のアルケニル基、または置換基を有しても良いフェニル基であることが好ましい。より好ましくは炭素数1~5のアルキル基または炭素数1~5のアルケニル基であり、さらに好ましくは炭素数1~3のアルキル基または炭素数2~3のアルケニル基である。具体的には、メチル基、エチル基、n-プロピル基、イソプロピル基、プロペニル基であることが好ましい。x、yはそれぞれ独立に0~4の整数であり、好ましくは0~3の整数であり、より好ましくは0または1であり、特に好ましくは1である。Zは0~5の整数であることが好ましく、より好ましくは1~3の整数であり、さらに好ましくは1または2であり、特に好ましくは1である。Zは0~5の整数であることが好ましく、より好ましくは1~3の整数であり、さらに好ましくは1または2であり、特に好ましくは1である。水酸基またはエーテル基はベンジル基に対して、オルト位、メタ位、パラ位のいずれでも良いが、好ましくはパラ位である。*は一般式(2)の酸素原子との結合手を示す。
It is preferable that R 1 and R 2 independently have the structure of the formula (11) or the formula (12), respectively.
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000004
In formulas (11) and (12), R 3 and R 4 are independently alkyl groups having 1 to 10 carbon atoms, alkoxy groups having 1 to 10 carbon atoms, alkenyl groups having 2 to 10 carbon atoms, or substitutions. It is preferably a phenyl group which may have a group. It is more preferably an alkyl group having 1 to 5 carbon atoms or an alkenyl group having 1 to 5 carbon atoms, and further preferably an alkyl group having 1 to 3 carbon atoms or an alkenyl group having 2 to 3 carbon atoms. Specifically, it is preferably a methyl group, an ethyl group, an n-propyl group, an isopropyl group, or a propenyl group. x and y are independently integers of 0 to 4, preferably integers of 0 to 3, more preferably 0 or 1, and particularly preferably 1. Z 1 is preferably an integer of 0 to 5, more preferably an integer of 1 to 3, still more preferably 1 or 2, and particularly preferably 1. Z 2 is preferably an integer of 0 to 5, more preferably an integer of 1 to 3, still more preferably 1 or 2, and particularly preferably 1. The hydroxyl group or ether group may be in the ortho-position, meta-position or para-position with respect to the benzyl group, but is preferably in the para-position. * Indicates a bond with the oxygen atom of the general formula (2).
 (b)成分の数平均分子量は、5000以下であることが好ましく、4000以下であることがより好ましく、3500以下であることがさらに好ましい。また(b)成分の数平均分子量は500以上であることが好ましく、700以上であることがより好ましい。(b)成分の数平均分子量を下限値以上とすることにより、得られる接着剤層の可撓性を良好にできる。一方、(b)成分の数平均分子量を上限値以下とすることにより、有機溶剤に対する溶解性を良好にできる。 The number average molecular weight of the component (b) is preferably 5000 or less, more preferably 4000 or less, and even more preferably 3500 or less. The number average molecular weight of the component (b) is preferably 500 or more, and more preferably 700 or more. By setting the number average molecular weight of the component (b) to the lower limit value or more, the flexibility of the obtained adhesive layer can be improved. On the other hand, by setting the number average molecular weight of the component (b) to the upper limit or less, the solubility in an organic solvent can be improved.
 (b)成分の含有量は、(a)成分100質量部に対して、0.05質量部以上であることが好ましく、より好ましくは1質量部以上であり、さらに好ましくは5質量部以上である。前記下限値以上とすることで優れたハンダ耐熱性を発現することができる。また、120質量部以下であることが好ましく、より好ましくは100質量部以下であり、さらに好ましくは90質量部以下であり、特に好ましくは80質量部以下である。前記上限値以下とすることで優れた接着性およびハンダ耐熱性を発現することができる。 The content of the component (b) is preferably 0.05 parts by mass or more, more preferably 1 part by mass or more, and further preferably 5 parts by mass or more with respect to 100 parts by mass of the component (a). is there. By setting the value to the lower limit or more, excellent solder heat resistance can be exhibited. Further, it is preferably 120 parts by mass or less, more preferably 100 parts by mass or less, further preferably 90 parts by mass or less, and particularly preferably 80 parts by mass or less. By setting the value to the upper limit or less, excellent adhesiveness and solder heat resistance can be exhibited.
<エポキシ樹脂(c)>
 本発明で用いるエポキシ樹脂(c)(以下、単に(c)成分ともいう。)としては、分子中にエポキシ基を有するものであれば、特に限定されないが、好ましくは分子中に2個以上のエポキシ基を有するものである。具体的には、特に限定されないが、ビフェニル型エポキシ樹脂、ナフタレン型エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ノボラック型エポキシ樹脂、脂環式エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、テトラグリシジルジアミノジフェニルメタン、トリグリシジルパラアミノフェノール、テトラグリシジルビスアミノメチルシクロヘキサノン、N,N,N’,N’-テトラグリシジル-m-キシレンジアミン、およびエポキシ変性ポリブタジエンからなる群から選択される少なくとも1つを用いることができる。好ましくは、ビフェニル型エポキシ樹脂、ノボラック型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、トリグリシジルパラアミノフェノールまたはエポキシ変性ポリブタジエンである。より好ましくは、ジシクロペンタジエン型エポキシ樹脂、ノボラック型エポキシ樹脂またはトリグリシジルパラアミノフェノールである。
<Epoxy resin (c)>
The epoxy resin (c) used in the present invention (hereinafter, also simply referred to as the component (c)) is not particularly limited as long as it has an epoxy group in the molecule, but preferably two or more in the molecule. It has an epoxy group. Specifically, although not particularly limited, biphenyl type epoxy resin, naphthalene type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, novolak type epoxy resin, alicyclic epoxy resin, dicyclopentadiene type epoxy resin, At least one selected from the group consisting of tetraglycidyl diaminodiphenylmethane, triglycidyl paraaminophenol, tetraglycidyl bisaminomethylcyclohexanone, N, N, N', N'-tetraglycidyl-m-xylene diamine, and epoxy-modified polybutadiene. Can be used. Preferably, it is a biphenyl type epoxy resin, a novolak type epoxy resin, a dicyclopentadiene type epoxy resin, triglycidyl paraaminophenol or an epoxy-modified polybutadiene. More preferably, it is a dicyclopentadiene type epoxy resin, a novolac type epoxy resin or triglycidyl paraaminophenol.
 本発明の接着剤組成物において、エポキシ樹脂(c)の含有量は、酸変性ポリオレフィン(a)100質量部に対して、0.1質量部以上であることが好ましく、より好ましくは0.5質量部以上であり、さらに好ましくは1質量部以上であり、特に好ましくは2質量部以上である。前記下限値以上とすることで、十分な硬化効果が得られ、優れた接着性およびハンダ耐熱性を発現することができる。また、60質量部以下であることが好ましく、より好ましくは50質量部以下であり、さらに好ましくは40質量部以下であり、特に好ましくは35質量部以下である。前記上限値以下とすることで、ポットライフ性および低誘電特性が良好となる。すなわち、上記範囲内とすることで、接着性、ハンダ耐熱性およびポットライフ性に加え、優れた低誘電特性を有する接着剤組成物を得ることができる。 In the adhesive composition of the present invention, the content of the epoxy resin (c) is preferably 0.1 part by mass or more, more preferably 0.5 parts by mass, based on 100 parts by mass of the acid-modified polyolefin (a). It is by mass or more, more preferably 1 part by mass or more, and particularly preferably 2 parts by mass or more. By setting the value to the lower limit or more, a sufficient curing effect can be obtained, and excellent adhesiveness and solder heat resistance can be exhibited. Further, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, further preferably 40 parts by mass or less, and particularly preferably 35 parts by mass or less. By setting the value to the upper limit or less, the pot life property and the low dielectric property are improved. That is, within the above range, an adhesive composition having excellent low dielectric properties in addition to adhesiveness, solder heat resistance and pot life property can be obtained.
<ポリカルボジイミド(d)>
 本発明で用いるポリカルボジイミド(d)(以下、単に(d)成分ともいう。)としては、分子内にカルボジイミド基を有するものであれば、特に限定されない。好ましくは分子内にカルボジイミド基を2個以上有するポリカルボジイミドである。ポリカルボジイミドを使用することによって、酸変性ポリオレフィン(a)のカルボキシル基とカルボジイミド基とが反応し、接着剤組成物と基材との相互作用を高め、接着性を向上することができる。
<Polycarbodiimide (d)>
The polycarbodiimide (d) used in the present invention (hereinafter, also simply referred to as the component (d)) is not particularly limited as long as it has a carbodiimide group in the molecule. It is preferably a polycarbodiimide having two or more carbodiimide groups in the molecule. By using polycarbodiimide, the carboxyl group of the acid-modified polyolefin (a) reacts with the carbodiimide group, the interaction between the adhesive composition and the substrate can be enhanced, and the adhesiveness can be improved.
 本発明の接着剤組成物において、ポリカルボジイミド(d)の含有量は、酸変性ポリオレフィン(a)100質量部に対して、0.1質量部以上であることが好ましく、より好ましくは0.5質量部以上であり、さらに好ましくは1質量部以上であり、特に好ましくは2質量部以上である。前記下限値以上とすることで基材との相互作用が発現し、接着性が良好となる。また、30質量部以下であることが好ましく、より好ましくは25質量部以下であり、さらに好ましくは20質量部以下であり、よりさらに好ましくは15質量部以下であり、特に好ましくは10質量部以下である。前記上限値以下とすることで優れたポットライフ性および低誘電特性を発現することができる。すなわち、上記範囲内とすることで、接着性、ハンダ耐熱性およびポットライフ性に加え、優れた低誘電特性を有する接着剤組成物を得ることができる。また、エポキシ樹脂(c)に対するポリカルボジイミド(d)の含有量は、エポキシ樹脂(c)100質量部に対し5質量部以上が好ましく、より好ましくは10質量部以上、さらに好ましくは15質量部以上である。また、100質量部以下が好ましく、より好ましくは80質量部以下、さらに好ましくは60質量部以下である。上記範囲内とすることで、ハンダ耐熱性および低誘電特性のバランスのよい接着剤組成物とすることができる。 In the adhesive composition of the present invention, the content of the polycarbodiimide (d) is preferably 0.1 part by mass or more, more preferably 0.5 parts by mass, based on 100 parts by mass of the acid-modified polyolefin (a). It is by mass or more, more preferably 1 part by mass or more, and particularly preferably 2 parts by mass or more. When it is set to the above lower limit value or more, the interaction with the base material is exhibited and the adhesiveness is improved. Further, it is preferably 30 parts by mass or less, more preferably 25 parts by mass or less, further preferably 20 parts by mass or less, still more preferably 15 parts by mass or less, and particularly preferably 10 parts by mass or less. Is. By setting the value to the upper limit or less, excellent pot life and low dielectric properties can be exhibited. That is, within the above range, an adhesive composition having excellent low dielectric properties in addition to adhesiveness, solder heat resistance and pot life property can be obtained. The content of polycarbodiimide (d) with respect to the epoxy resin (c) is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, and further preferably 15 parts by mass or more with respect to 100 parts by mass of the epoxy resin (c). Is. Further, it is preferably 100 parts by mass or less, more preferably 80 parts by mass or less, and further preferably 60 parts by mass or less. Within the above range, an adhesive composition having a good balance of solder heat resistance and low dielectric properties can be obtained.
<接着剤組成物>
 本発明の接着剤組成物は、前記(a)成分~(c)成分の3種類の樹脂を含有することで、液晶ポリマー(LCP)やシンジオタクチックポリスチレン(SPS)などの低極性樹脂基材や金属基材との優れた接着性、ポットライフ性、電気特性(低誘電特性)および耐熱性を発現することができる。すなわち、接着剤組成物を基材に塗布、硬化後の接着剤塗膜(接着剤層)が優れた低誘電率特性を発現することができる。
<Adhesive composition>
The adhesive composition of the present invention contains the three types of resins (a) to (c), and thus contains a low-polarity resin base material such as a liquid crystal polymer (LCP) or syndiotactic polystyrene (SPS). It can exhibit excellent adhesiveness to a metal substrate, pot life, electrical properties (low dielectric properties), and heat resistance. That is, the adhesive coating film (adhesive layer) after the adhesive composition is applied to the base material and cured can exhibit excellent low dielectric constant characteristics.
 本発明の接着剤組成物は、さらに有機溶剤を含有することができる。本発明で用いる有機溶剤は、酸変性ポリオレフィン(a)、多環式構造を有するフェノール樹脂(b)、エポキシ樹脂(c)、およびポリカルボジイミド(d)を溶解させるものであれば、特に限定されない。具体的には、例えば、ベンゼン、トルエン、キシレン等の芳香族炭化水素、ヘキサン、ヘプタン、オクタン、デカン等の脂肪族系炭化水素、シクロヘキサン、シクロヘキセン、メチルシクロヘキサン、エチルシクロへキサン等の脂環族炭化水素、トリクロルエチレン、ジクロルエチレン、クロルベンゼン、クロロホルム等のハロゲン化炭化水素、メタノール、エタノール、イソプロピルアルコール、ブタノール、ペンタノール、ヘキサノール、プロパンジオール、フェノール等のアルコール系溶剤、アセトン、メチルイソブチルケトン、メチルエチルケトン、ペンタノン、ヘキサノン、シクロヘキサノン、イソホロン、アセトフェノン等のケトン系溶剤、メチルセルソルブ、エチルセルソルブ等のセルソルブ類、酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル、ギ酸ブチル等のエステル系溶剤、エチレングリコールモノn-ブチルエーテル、エチレングリコールモノiso-ブチルエーテル、エチレングリコールモノt e r t - ブチルエーテル、ジエチレングリコールモノn -ブチルエーテル、ジエチレングリコールモノiso-ブチルエーテル、トリエチレングリコールモノn-ブチルエーテル、テトラエチレングリコールモノn-ブチルエーテル等のグリコールエーテル系溶剤等を使用することができ、これら1種または2種以上を併用することができる。特に作業環境性、乾燥性から、メチルシクロへキサンやトルエンが好ましい。 The adhesive composition of the present invention can further contain an organic solvent. The organic solvent used in the present invention is not particularly limited as long as it dissolves the acid-modified polyolefin (a), the phenol resin (b) having a polycyclic structure, the epoxy resin (c), and the polycarbodiimide (d). .. Specifically, for example, aromatic hydrocarbons such as benzene, toluene and xylene, aliphatic hydrocarbons such as hexane, heptane, octane and decane, and alicyclic hydrocarbons such as cyclohexane, cyclohexene, methylcyclohexane and ethylcyclohexane. Halogenized hydrocarbons such as hydrogen, trichloroethylene, dichloroethylene, chlorobenzene and chloroform, alcohol solvents such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, propanediol and phenol, acetone, methylisobutylketone, Ketone solvents such as methyl ethyl ketone, pentanone, hexanone, cyclohexanone, isophorone, acetophenone, cell solves such as methyl cellsolve and ethyl cell solve, ester solvents such as methyl acetate, ethyl acetate, butyl acetate, methyl propionate, butyl formate, Ethylene glycol mono n-butyl ether, ethylene glycol mono iso-butyl ether, ethylene glycol mono t e r t-butyl ether, diethylene glycol mono n-butyl ether, diethylene glycol mono iso-butyl ether, triethylene glycol mono n-butyl ether, tetraethylene glycol mono n- A glycol ether solvent such as butyl ether can be used, and one or more of these can be used in combination. Methylcyclohexane and toluene are particularly preferable because of their work environment and dryness.
 有機溶剤は、酸変性ポリオレフィン(a)100質量部に対して、100~1000質量部の範囲であることが好ましく、200~900質量部の範囲であることがより好ましく、300~800質量部の範囲であることが最も好ましい。前記下限値以上とすることで液状およびポットライフ性が良好となる。また、前記上限値以下とすることで製造コストや輸送コストの面から有利となる。 The organic solvent is preferably in the range of 100 to 1000 parts by mass, more preferably in the range of 200 to 900 parts by mass, and 300 to 800 parts by mass with respect to 100 parts by mass of the acid-modified polyolefin (a). Most preferably it is in the range. When it is at least the above lower limit value, the liquid and pot life properties are improved. Further, setting the value to the upper limit or less is advantageous in terms of manufacturing cost and transportation cost.
 本願発明に係る接着剤組成物は、周波数1GHzにおける比誘電率(εc)が3.0以下であることが好ましい。より好ましくは2.6以下であり、さらに好ましくは2.3以下である。下限は特に限定されないが、実用上は2.0である。また、周波数1GHz~60GHzの全領域における比誘電率(ε)が3.0以下であることが好ましく、2.6以下であることがより好ましく、2.3以下であることがさらに好ましい。 The adhesive composition according to the present invention preferably has a relative permittivity (ε c ) of 3.0 or less at a frequency of 1 GHz. It is more preferably 2.6 or less, and even more preferably 2.3 or less. The lower limit is not particularly limited, but is 2.0 in practice. Further, the relative permittivity (ε) in the entire region of the frequency 1 GHz to 60 GHz is preferably 3.0 or less, more preferably 2.6 or less, and further preferably 2.3 or less.
 本願発明に係る接着剤組成物は、周波数1GHzにおける誘電正接(tanδ)が0.02以下であることが好ましい。より好ましくは0.01以下であり、さらにより好ましくは0.008以下である。下限は特に限定されないが、実用上は0.0001である。また、周波数1GHz~60GHzの全領域における誘電正接(tanδ)が0.02以下であることが好ましく、0.01以下であることがより好ましく、0.005以下であることがさらに好ましい。 The adhesive composition according to the present invention preferably has a dielectric loss tangent (tan δ) at a frequency of 1 GHz or less. It is more preferably 0.01 or less, and even more preferably 0.008 or less. The lower limit is not particularly limited, but is 0.0001 in practice. Further, the dielectric loss tangent (tanδ) in the entire region of the frequency 1 GHz to 60 GHz is preferably 0.02 or less, more preferably 0.01 or less, and further preferably 0.005 or less.
 本発明において、比誘電率(εc)および誘電正接(tanδ)は、以下のとおり測定することができる。すなわち、接着剤組成物を離型基材に乾燥後の厚みが25μmとなるよう塗布し、約130℃で約3分間乾燥する。次いで約140℃で約4時間熱処理して硬化させて、硬化後の接着剤組成物層(接着剤層)を離型フィルムから剥離する。剥離後の該接着剤組成物層の周波数1GHzにおける比誘電率(εc)および誘電正接(tanδ)を測定する。具体的には、空洞共振器摂動法による測定から比誘電率(εc)および誘電正接(tanδ)を算出することができる。 In the present invention, the relative permittivity (ε c ) and the dielectric loss tangent (tan δ) can be measured as follows. That is, the adhesive composition is applied to the release base material so that the thickness after drying is 25 μm, and dried at about 130 ° C. for about 3 minutes. Then, it is heat-treated at about 140 ° C. for about 4 hours to be cured, and the cured adhesive composition layer (adhesive layer) is peeled off from the release film. The relative permittivity (ε c ) and the dielectric loss tangent (tan δ) of the adhesive composition layer after peeling at a frequency of 1 GHz are measured. Specifically, the relative permittivity (ε c ) and the dielectric loss tangent (tan δ) can be calculated from the measurement by the cavity resonator perturbation method.
 また、本発明の接着剤組成物には、さらに他の成分を必要に応じて含有してもよい。このような成分の具体例としては、難燃剤、粘着付与剤、フィラー、シランカップリング剤が挙げられる。 Further, the adhesive composition of the present invention may further contain other components as required. Specific examples of such components include flame retardants, tackifiers, fillers, and silane coupling agents.
<難燃剤>
 本発明の接着剤組成物には必要に応じて難燃剤を配合しても良い。難燃剤としては、臭素系、リン系、窒素系、水酸化金属化合物等が挙げられる。中でも、リン系難燃剤が好ましく、リン酸エステル、例えば、トリメチルホスフェート、トリフェニルホスフェート、トリクレジルホスフェート等、リン酸塩、例えばホスフィン酸アルミニウム等、ホスファゼン等の公知のリン系難燃剤を使用できる。これらは単独で用いても良いし、2種以上を任意に組み合わせて使用しても良い。難燃剤を含有させる場合、(a)~(d)成分の合計100質量部に対し、難燃剤を1~200質量部の範囲で含有させることが好ましく、5~150質量部の範囲がより好ましく、10~100質量部の範囲が最も好ましい。前記範囲内とすることで接着性、ハンダ耐熱性および電気特性を維持しつつ、難燃性を発現することができる。
<Flame retardant>
A flame retardant may be added to the adhesive composition of the present invention, if necessary. Examples of the flame retardant include bromine-based, phosphorus-based, nitrogen-based, and metal hydroxide compounds. Among them, a phosphorus-based flame retardant is preferable, and a known phosphorus-based flame retardant such as a phosphate ester such as trimethyl phosphate, triphenyl phosphate, tricresyl phosphate or the like, a phosphate such as aluminum phosphite, or phosphazene can be used. .. These may be used alone or in any combination of two or more. When the flame retardant is contained, the flame retardant is preferably contained in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, based on 100 parts by mass of the total of the components (a) to (d). The range of 10 to 100 parts by mass is most preferable. Within the above range, flame retardancy can be exhibited while maintaining adhesiveness, solder heat resistance and electrical characteristics.
<粘着付与剤>
 本発明の接着剤組成物には必要に応じて粘着付与剤を配合しても良い。粘着付与剤としては、ポリテルペン樹脂、ロジン系樹脂、脂肪族系石油樹脂、脂環族系石油樹脂、共重合系石油樹脂、スチレン樹脂および水添石油樹脂等が挙げられ、接着強度を向上させる目的で用いられる。これらは単独で用いても良いし、2種以上を任意に組み合わせて使用しても良い。粘着付与剤を含有させる場合、(a)~(d)成分の合計100質量部に対し、1~200質量部の範囲で含有させることが好ましく、5~150質量部の範囲がより好ましく、10~100質量部の範囲が最も好ましい。前記範囲内とすることで接着性、ハンダ耐熱性および電気特性を維持しつつ、粘着付与剤の効果を発現することができる。
<Adhesive imparting agent>
A tackifier may be added to the adhesive composition of the present invention, if necessary. Examples of the tackifier include polyterpene resin, rosin resin, aliphatic petroleum resin, alicyclic petroleum resin, copolymer petroleum resin, styrene resin, hydrogenated petroleum resin, and the like for the purpose of improving adhesive strength. Used in. These may be used alone or in any combination of two or more. When the tackifier is contained, it is preferably contained in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, based on 100 parts by mass of the total of the components (a) to (d). The range of ~ 100 parts by mass is most preferable. Within the above range, the effect of the tackifier can be exhibited while maintaining the adhesiveness, solder heat resistance and electrical characteristics.
<フィラー>
 本発明の接着剤組成物には必要に応じてシリカなどのフィラーを配合しても良い。シリカを配合することにより耐熱性の特性が向上するため非常に好ましい。シリカとしては一般に疎水性シリカと親水性シリカが知られているが、ここでは耐吸湿性を付与する上でジメチルジクロロシランやヘキサメチルジシラザン、オクチルシラン等で処理を行った疎水性シリカの方が良い。シリカを配合する場合、その配合量は、(a)~(d)成分の合計100質量部に対し、0.05~30質量部の配合量であることが好ましい。前記下限値以上とすることで更なる耐熱性を発現することができる。また、前記上限値以下とすることでシリカの分散不良や溶液粘度が高くなりすぎることを抑え、作業性が良好となる。
<Filler>
If necessary, a filler such as silica may be added to the adhesive composition of the present invention. It is very preferable to add silica because the heat resistance property is improved. Hydrophobic silica and hydrophilic silica are generally known as silica, but here, hydrophobic silica treated with dimethyldichlorosilane, hexamethyldisilazane, octylsilane, etc. in order to impart moisture absorption resistance is used. Is good. When silica is blended, the blending amount is preferably 0.05 to 30 parts by mass with respect to a total of 100 parts by mass of the components (a) to (d). Further heat resistance can be exhibited by setting it to the above lower limit value or more. Further, by setting the value to the upper limit or less, it is possible to prevent poor dispersion of silica and excessively high solution viscosity, and workability is improved.
<シランカップリング剤>
 本発明の接着剤組成物には必要に応じてシランカップリング剤を配合しても良い。シランカップリング剤を配合することにより金属への接着性や耐熱性の特性が向上するため非常に好ましい。シランカップリング剤としては特に限定されないが、不飽和基を有するもの、グリシジル基を有するもの、アミノ基を有するものなどが挙げられる。これらのうち耐熱性の観点からγ-グリシドキシプロピルトリメトキシシランやβ-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランやβ-(3,4-エポキシシクロヘキシル)エチルトリエトキシシラン等のグリシジル基を有したシランカップリング剤がさらに好ましい。シランカップリング剤を配合する場合、その配合量は(a)~(d)成分の合計100質量部に対して0.5~20質量部の配合量であることが好ましい。前記範囲内とすることでハンダ耐熱性や接着性を向上することができる。
<Silane coupling agent>
A silane coupling agent may be added to the adhesive composition of the present invention, if necessary. It is very preferable to add a silane coupling agent because the properties of adhesion to metal and heat resistance are improved. The silane coupling agent is not particularly limited, and examples thereof include those having an unsaturated group, those having a glycidyl group, and those having an amino group. Of these, glycidyls such as γ-glycidoxypropyltrimethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and β- (3,4-epoxycyclohexyl) ethyltriethoxysilane from the viewpoint of heat resistance. A silane coupling agent having a group is more preferable. When the silane coupling agent is blended, the blending amount thereof is preferably 0.5 to 20 parts by mass with respect to 100 parts by mass in total of the components (a) to (d). Within the above range, solder heat resistance and adhesiveness can be improved.
<積層体>
 本発明の積層体は、基材に接着剤組成物を積層したもの(基材/接着剤層の2層積層体)、または、さらに基材を貼り合わせたもの(基材/接着剤層/基材の3層積層体)である。ここで、接着剤層とは、本発明の接着剤組成物を基材に塗布し、乾燥させた後の接着剤組成物の層をいう。本発明の接着剤組成物を、常法に従い、各種基材に塗布、乾燥すること、およびさらに他の基材を積層することにより、本発明の積層体を得ることができる。
<Laminated body>
The laminate of the present invention is one in which an adhesive composition is laminated on a base material (two-layer laminate of a base material / adhesive layer), or one in which a base material is further bonded (base material / adhesive layer / It is a three-layer laminate of a base material). Here, the adhesive layer refers to a layer of the adhesive composition after the adhesive composition of the present invention is applied to a base material and dried. The laminate of the present invention can be obtained by applying and drying the adhesive composition of the present invention to various substrates according to a conventional method, and further laminating other substrates.
<基材>
 本発明において基材とは、本発明の接着剤組成物を塗布、乾燥し、接着剤層を形成できるものであれば特に限定されるものではないが、フィルム状樹脂等の樹脂基材、金属板や金属箔等の金属基材、紙類等を挙げることができる。
<Base material>
In the present invention, the base material is not particularly limited as long as the adhesive composition of the present invention can be applied and dried to form an adhesive layer, but the base material is a resin base material such as a film-like resin, or a metal. Examples include metal substrates such as plates and metal foils, papers, and the like.
 樹脂基材としては、ポリエステル樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂、及びフッ素系樹脂等を例示することができる。好ましくはフィルム状樹脂(以下、基材フィルム層ともいう)である。 Examples of the resin base material include polyester resin, polyamide resin, polyimide resin, polyamide-imide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, and fluorine resin. A film-like resin (hereinafter, also referred to as a base film layer) is preferable.
 金属基材としては、回路基板に使用可能な任意の従来公知の導電性材料が使用可能である。素材としては、SUS、銅、アルミニウム、鉄、スチール、亜鉛、ニッケル等の各種金属、及びそれぞれの合金、めっき品、亜鉛やクロム化合物など他の金属で処理した金属等を例示することができる。好ましくは金属箔であり、より好ましくは銅箔である。金属箔の厚みについては特に限定はないが、好ましくは1μm以上であり、より好ましくは、3μm以上であり、さらに好ましくは10μm以上である。また、好ましくは50μm以下であり、より好ましくは30μm以下であり、さらに好ましくは20μm以下ある。厚さが薄すぎる場合には、回路の充分な電気的性能が得られにくい場合があり、一方、厚さが厚すぎる場合には回路作製時の加工能率等が低下する場合がある。金属箔は、通常、ロール状の形態で提供されている。本発明のプリント配線板を製造する際に使用される金属箔の形態は特に限定されない。リボン状の形態の金属箔を用いる場合、その長さは特に限定されない。また、その幅も特に限定されないが、250~500cm程度であるのが好ましい。基材の表面粗度は特に限定はないが、好ましくは3μm以下であり、より好ましくは2μm以下であり、さらに好ましくは1.5μm以下ある。また実用上好ましくは0.3μm以上であり、より好ましくは、0.5μm以上であり、さらに好ましくは0.7μm以上である。また、好ましくは3μm以下であり、より好ましくは2μm以下であり、さらに好ましくは1.5μm以下ある。 As the metal base material, any conventionally known conductive material that can be used for the circuit board can be used. Examples of the material include various metals such as SUS, copper, aluminum, iron, steel, zinc, and nickel, as well as alloys, plated products, and metals treated with other metals such as zinc and chromium compounds. A metal leaf is preferable, and a copper foil is more preferable. The thickness of the metal foil is not particularly limited, but is preferably 1 μm or more, more preferably 3 μm or more, and further preferably 10 μm or more. Further, it is preferably 50 μm or less, more preferably 30 μm or less, and further preferably 20 μm or less. If the thickness is too thin, it may be difficult to obtain sufficient electrical performance of the circuit, while if the thickness is too thick, the processing efficiency at the time of manufacturing the circuit may decrease. The metal leaf is usually provided in roll form. The form of the metal foil used in manufacturing the printed wiring board of the present invention is not particularly limited. When a ribbon-shaped metal foil is used, its length is not particularly limited. The width thereof is also not particularly limited, but is preferably about 250 to 500 cm. The surface roughness of the base material is not particularly limited, but is preferably 3 μm or less, more preferably 2 μm or less, and further preferably 1.5 μm or less. Further, it is practically preferably 0.3 μm or more, more preferably 0.5 μm or more, and further preferably 0.7 μm or more. Further, it is preferably 3 μm or less, more preferably 2 μm or less, and further preferably 1.5 μm or less.
 紙類として上質紙、クラフト紙、ロール紙、グラシン紙等を例示することができる。また複合素材として、ガラスエポキシ等を例示することができる。 Examples of papers include high-quality paper, kraft paper, roll paper, glassine paper, and the like. Further, as the composite material, glass epoxy or the like can be exemplified.
 接着剤組成物との接着力、耐久性から、基材としては、ポリエステル樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂、フッ素系樹脂、SUS鋼板、銅箔、アルミ箔、またはガラスエポキシが好ましい。 From the viewpoint of adhesive strength and durability with the adhesive composition, as the base material, polyester resin, polyamide resin, polyimide resin, polyamide-imide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, fluorine resin, etc. SUS steel plate, copper foil, aluminum foil, or glass epoxy is preferable.
<接着シート>
 本発明において、接着シートとは、前記積層体と離型基材とを接着剤組成物を介して積層したものである。具体的な構成態様としては、積層体/接着剤層/離型基材、または離型基材/接着剤層/積層体/接着剤層/離型基材が挙げられる。離型基材を積層することで基材の保護層として機能する。また離型基材を使用することで、接着シートから離型基材を離型して、さらに別の基材に接着剤層を転写することができる。
<Adhesive sheet>
In the present invention, the adhesive sheet is a laminate of the laminate and a release base material via an adhesive composition. Specific configuration embodiments include a laminate / adhesive layer / release base material, or a release base material / adhesive layer / laminate / adhesive layer / release base material. By laminating the release base material, it functions as a protective layer of the base material. Further, by using the release base material, the release base material can be released from the adhesive sheet and the adhesive layer can be transferred to another base material.
 本発明の接着剤組成物を、常法に従い、各種積層体に塗布、乾燥することにより、本発明の接着シートを得ることができる。また乾燥後、接着剤層に離型基材を貼付けると、基材への裏移りを起こすことなく巻き取りが可能になり操業性に優れるとともに、接着剤層が保護されることから保存性に優れ、使用も容易である。また離型基材に塗布、乾燥後、必要に応じて別の離型基材を貼付すれば、接着剤層そのものを他の基材に転写することも可能になる。 The adhesive sheet of the present invention can be obtained by applying the adhesive composition of the present invention to various laminates and drying them according to a conventional method. In addition, if a release base material is attached to the adhesive layer after drying, it can be wound up without causing set-off to the base material, which is excellent in operability and protects the adhesive layer for storage stability. It is excellent and easy to use. Further, if the release base material is coated and dried, and then another release base material is attached as needed, the adhesive layer itself can be transferred to another base material.
<離型基材>
 離型基材としては、特に限定されるものではないが、例えば、上質紙、クラフト紙、ロール紙、グラシン紙などの紙の両面に、クレー、ポリエチレン、ポリプロピレンなどの目止剤の塗布層を設け、さらにその各塗布層の上にシリコーン系、フッ素系、アルキド系の離型剤が塗布されたものが挙げられる。また、ポリエチレン、ポリプロピレン、エチレン-α-オレフィン共重合体、プロピレン-α-オレフィン共重合体等の各種オレフィンフィルム単独、及びポリエチレンテレフタレート等のフィルム上に上記離型剤を塗布したものも挙げられる。離型基材と接着剤層との離型力、シリコーンが電気特性に悪影響を与える等の理由から、上質紙の両面にポリプロピレン目止処理しその上にアルキド系離型剤を用いたもの、またはポリエチレンテレフタレート上にアルキド系離型剤を用いたものが好ましい。
<Release base material>
The release base material is not particularly limited, but for example, a coating layer of a sealant such as clay, polyethylene, or polypropylene is applied to both sides of paper such as high-quality paper, kraft paper, roll paper, and glassine paper. Examples thereof include those in which a silicone-based, fluorine-based, or alkyd-based mold release agent is coated on each of the coating layers. In addition, various olefin films such as polyethylene, polypropylene, ethylene-α-olefin copolymer, and propylene-α-olefin copolymer alone, and films such as polyethylene terephthalate coated with the above-mentioned release agent can also be mentioned. For reasons such as the release force between the release base material and the adhesive layer, and the fact that silicone adversely affects the electrical characteristics, polypropylene sealing treatment is applied to both sides of high-quality paper, and an alkyd-based release agent is used on top of it. Alternatively, it is preferable to use an alkyd-based mold release agent on polyethylene terephthalate.
 なお、本発明において接着剤組成物を基材上にコーティングする方法としては、特に限定されないが、コンマコーター、リバースロールコーター等が挙げられる。もしくは、必要に応じて、プリント配線板構成材料である圧延銅箔、またはポリイミドフィルムに直接もしくは転写法で接着剤層を設けることもできる。乾燥後の接着剤層の厚みは、必要に応じて、適宜変更されるが、好ましくは5~200μmの範囲である。接着フィルム厚を5μm以上とすることで十分な接着強度が得られる。また、200μm以下とすることで乾燥工程の残留溶剤量を制御しやすくなり、プリント配線板製造のプレス時にフクレが生じにくくなる。乾燥条件は特に限定されないが、乾燥後の残留溶剤率は1質量%以下が好ましい。1質量%以下とすることで、プリント配線板プレス時に残留溶剤が発泡することを抑え、フクレが生じにくくなる。 The method for coating the adhesive composition on the substrate in the present invention is not particularly limited, and examples thereof include a comma coater and a reverse roll coater. Alternatively, if necessary, the adhesive layer may be provided directly or by a transfer method on the rolled copper foil or the polyimide film which is the constituent material of the printed wiring board. The thickness of the adhesive layer after drying is appropriately changed as needed, but is preferably in the range of 5 to 200 μm. Sufficient adhesive strength can be obtained by setting the adhesive film thickness to 5 μm or more. Further, when the thickness is 200 μm or less, it becomes easy to control the amount of residual solvent in the drying process, and blister is less likely to occur during pressing for manufacturing a printed wiring board. The drying conditions are not particularly limited, but the residual solvent ratio after drying is preferably 1% by mass or less. By setting the content to 1% by mass or less, foaming of the residual solvent during pressing of the printed wiring board is suppressed, and blistering is less likely to occur.
<プリント配線板>
 本発明における「プリント配線板」は、導体回路を形成する金属箔と樹脂基材とから形成された積層体を構成要素として含むものである。プリント配線板は、例えば、金属張積層体を用いてサブトラクティブ法などの従来公知の方法により製造される。必要に応じて、金属箔によって形成された導体回路を部分的、或いは全面的にカバーフィルムやスクリーン印刷インキ等を用いて被覆した、いわゆるフレキシブル回路板(FPC)、フラットケーブル、テープオートメーティッドボンディング(TAB)用の回路板などを総称している。
<Printed circuit board>
The "printed wiring board" in the present invention includes a laminate formed of a metal foil forming a conductor circuit and a resin base material as a constituent element. The printed wiring board is manufactured by a conventionally known method such as a subtractive method using a metal-clad laminate, for example. So-called flexible circuit boards (FPCs), flat cables, tape automated bonding (FPC), flat cables, tape automated bonding (FPC), flat cables, tape automated bonding, etc., in which a conductor circuit formed of metal foil is partially or completely coated with a cover film, screen printing ink, or the like, if necessary. It is a general term for circuit boards for TAB).
 本発明のプリント配線板は、プリント配線板として採用され得る任意の積層構成とすることができる。例えば、基材フィルム層、金属箔層、接着剤層、およびカバーフィルム層の4層から構成されるプリント配線板とすることができる。また例えば、基材フィルム層、接着剤層、金属箔層、接着剤層、およびカバーフィルム層の5層から構成されるプリント配線板とすることができる。 The printed wiring board of the present invention can have an arbitrary laminated structure that can be adopted as a printed wiring board. For example, it can be a printed wiring board composed of four layers, a base film layer, a metal foil layer, an adhesive layer, and a cover film layer. Further, for example, it can be a printed wiring board composed of five layers of a base film layer, an adhesive layer, a metal foil layer, an adhesive layer, and a cover film layer.
 さらに、必要に応じて、上記のプリント配線板を2つもしくは3つ以上積層した構成とすることもできる。 Further, if necessary, two or three or more of the above printed wiring boards may be laminated.
 本発明の接着剤組成物はプリント配線板の各接着剤層に好適に使用することが可能である。特に本発明の接着剤組成物を接着剤として使用すると、プリント配線板を構成する従来のポリイミド、ポリエステルフィルム、銅箔だけでなく、LCPなどの低極性の樹脂基材と高い接着性を有し、耐ハンダリフロー性を得ることができ、接着剤層自身が低誘電特性に優れる。そのため、カバーレイフィルム、積層板、樹脂付き銅箔及びボンディングシートに用いる接着剤組成物として好適である。 The adhesive composition of the present invention can be suitably used for each adhesive layer of the printed wiring board. In particular, when the adhesive composition of the present invention is used as an adhesive, it has high adhesiveness not only to the conventional polyimide, polyester film, and copper foil constituting the printed wiring board, but also to a low-polarity resin base material such as LCP. , Solder reflow resistance can be obtained, and the adhesive layer itself has excellent low dielectric properties. Therefore, it is suitable as an adhesive composition used for coverlay films, laminated boards, copper foils with resins, and bonding sheets.
 本発明のプリント配線板において、基材フィルムとしては、従来からプリント配線板の基材として使用されている任意の樹脂フィルムが使用可能である。基材フィルムの樹脂としては、ポリエステル樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂、及びフッ素系樹脂等を例示することができる。特に、液晶ポリマー、ポリフェニレンスルフィド、シンジオタクチックポリスチレン、ポリオレフィン系樹脂等の低極性基材に対しても、優れた接着性を有する。 In the printed wiring board of the present invention, any resin film conventionally used as the base material of the printed wiring board can be used as the base film. Examples of the resin of the base film include polyester resin, polyamide resin, polyimide resin, polyamide-imide resin, liquid crystal polymer, polyphenylene sulfide, syndiotactic polystyrene, polyolefin resin, and fluorine resin. In particular, it has excellent adhesiveness to low-polarity substrates such as liquid crystal polymers, polyphenylene sulfides, syndiotactic polystyrenes, and polyolefin resins.
<カバーフィルム>
 カバーフィルムとしては、プリント配線板用の絶縁フィルムとして従来公知の任意の絶縁フィルムが使用可能である。例えば、ポリイミド、ポリエステル、ポリフェニレンスルフィド、ポリエーテルスルホン、ポリエーテルエーテルケトン、アラミド、ポリカーボネート、ポリアリレート、ポリアミドイミド、液晶ポリマー、シンジオタクチックポリスチレン、ポリオレフィン系樹脂等の各種ポリマーから製造されるフィルムが使用可能である。より好ましくは、ポリイミドフィルムまたは液晶ポリマーフィルムである。
<Cover film>
As the cover film, any conventionally known insulating film as an insulating film for a printed wiring board can be used. For example, films made from various polymers such as polyimide, polyester, polyphenylene sulfide, polyethersulfone, polyetheretherketone, aramid, polycarbonate, polyarylate, polyamideimide, liquid crystal polymer, syndiotactic polystyrene, and polyolefin resin are used. It is possible. More preferably, it is a polyimide film or a liquid crystal polymer film.
 本発明のプリント配線板は、上述した各層の材料を用いる以外は、従来公知の任意のプ
ロセスを用いて製造することができる。
The printed wiring board of the present invention can be manufactured by any conventionally known process other than using the above-mentioned materials for each layer.
 好ましい実施態様では、カバーフィルム層に接着剤層を積層した半製品(以下、「カバーフィルム側半製品」という)を製造する。他方、基材フィルム層に金属箔層を積層して所望の回路パターンを形成した半製品(以下、「基材フィルム側2層半製品」という)または基材フィルム層に接着剤層を積層し、その上に金属箔層を積層して所望の回路パターンを形成した半製品(以下、「基材フィルム側3層半製品」という)を製造する(以下、基材フィルム側2層半製品と基材フィルム側3層半製品とを合わせて「基材フィルム側半製品」という)。このようにして得られたカバーフィルム側半製品と、基材フィルム側半製品とを貼り合わせることにより、4層または5層のプリント配線板を得ることができる。 In a preferred embodiment, a semi-finished product in which an adhesive layer is laminated on a cover film layer (hereinafter, referred to as "cover film side semi-finished product") is manufactured. On the other hand, a semi-finished product (hereinafter referred to as "base film side two-layer semi-finished product") in which a metal foil layer is laminated on a base film layer to form a desired circuit pattern, or an adhesive layer is laminated on a base film layer. , A semi-finished product (hereinafter referred to as "base film side 3-layer semi-finished product") in which a metal foil layer is laminated on the metal foil layer to form a desired circuit pattern (hereinafter referred to as a base film-side 2-layer semi-finished product) Together with the base film side three-layer semi-finished product, it is called "base film side semi-finished product"). By laminating the cover film side semi-finished product thus obtained and the base film side semi-finished product, a four-layer or five-layer printed wiring board can be obtained.
 基材フィルム側半製品は、例えば、(A)前記金属箔に基材フィルムとなる樹脂の溶液を塗布し、塗膜を初期乾燥する工程、(B)(A)で得られた金属箔と初期乾燥塗膜との積層物を熱処理・乾燥する工程(以下、「熱処理・脱溶剤工程」という)を含む製造法により得られる。 The base film side semi-finished product is, for example, (A) a step of applying a resin solution to be a base film to the metal foil and initially drying the coating film, and (B) the metal foil obtained in (A). It is obtained by a production method including a step of heat-treating and drying the laminate with the initial dry coating film (hereinafter, referred to as "heat treatment / solvent removal step").
 金属箔層における回路の形成は、従来公知の方法を用いることができる。アクティブ法を用いてもよく、サブトラクティブ法を用いてもよい。好ましくは、サブトラクティブ法である。 A conventionally known method can be used for forming the circuit in the metal foil layer. The active method may be used, or the subtractive method may be used. The subtractive method is preferable.
 得られた基材フィルム側半製品は、そのままカバーフィルム側半製品との貼り合わせに使用されてもよく、また、離型フィルムを貼り合わせて保管した後にカバーフィルム側半製品との貼り合わせに使用してもよい。 The obtained base film side semi-finished product may be used as it is for bonding with the cover film side semi-finished product, or for bonding with the cover film side semi-finished product after the release film is bonded and stored. You may use it.
 カバーフィルム側半製品は、例えば、カバーフィルムに接着剤を塗布して製造される。必要に応じて、塗布された接着剤における架橋反応を行うことができる。好ましい実施態様においては、接着剤層を半硬化させる。 The cover film side semi-finished product is manufactured by applying an adhesive to the cover film, for example. If necessary, a cross-linking reaction can be carried out on the applied adhesive. In a preferred embodiment, the adhesive layer is semi-cured.
 得られたカバーフィルム側半製品は、そのまま基材フィルム側半製品との貼り合わせに使用されてもよく、また、離型フィルムを貼り合わせて保管した後に基材フィルム側半製品との貼り合わせに使用してもよい。 The obtained cover film side semi-finished product may be used as it is for bonding with the base film side semi-finished product, or may be bonded to the base film side semi-finished product after the release film is bonded and stored. May be used for.
 基材フィルム側半製品とカバーフィルム側半製品とは、それぞれ、例えば、ロールの形態で保管された後、貼り合わされて、プリント配線板が製造される。貼り合わせる方法としては、任意の方法が使用可能であり、例えば、プレスまたはロールなどを用いて貼り合わせることができる。また、加熱プレス、または加熱ロ-ル装置を使用するなどの方法により加熱を行いながら両者を貼り合わせることもできる。 The base film side semi-finished product and the cover film side semi-finished product are, for example, stored in the form of rolls and then bonded together to manufacture a printed wiring board. Any method can be used as the bonding method, and for example, the bonding can be performed using a press or a roll. It is also possible to bond the two together while heating by a method such as using a heating press or a heating roll device.
 補強材側半製品は、例えば、ポリイミドフィルムのように柔らかく巻き取り可能な補強材の場合、補強材に接着剤を塗布して製造されることが好適である。また、例えばSUS、アルミ等の金属板、ガラス繊維をエポキシ樹脂で硬化させた板等のように硬く巻き取りできない補強板の場合、予め離型基材に塗布した接着剤を転写塗布することによって製造されることが好適である。また、必要に応じて、塗布された接着剤における架橋反応を行うことができる。好ましい実施態様においては、接着剤層を半硬化させる。 In the case of a reinforcing material that can be wound up softly, for example, a polyimide film, the reinforcing material side semi-finished product is preferably manufactured by applying an adhesive to the reinforcing material. Further, in the case of a reinforcing plate that is hard and cannot be wound, such as a metal plate such as SUS or aluminum, or a plate obtained by curing glass fiber with epoxy resin, the adhesive previously applied to the release base material is transferred and applied. It is preferable to be manufactured. Further, if necessary, a cross-linking reaction can be carried out in the applied adhesive. In a preferred embodiment, the adhesive layer is semi-cured.
 得られた補強材側半製品は、そのままプリント配線板裏面との貼り合わせに使用されてもよく、また、離型フィルムを貼り合わせて保管した後に基材フィルム側半製品との貼り合わせに使用してもよい。 The obtained reinforcing material side semi-finished product may be used as it is for bonding with the back surface of the printed wiring board, or may be used for bonding with the base film side semi-finished product after the release film is bonded and stored. You may.
 基材フィルム側半製品、カバーフィルム側半製品、補強材側半製品はいずれも、本発明におけるプリント配線板用積層体である。 The base film side semi-finished product, the cover film side semi-finished product, and the reinforcing material side semi-finished product are all laminates for the printed wiring board in the present invention.
<実施例>
 以下、実施例を挙げて本発明を更に詳細に説明する。但し、本発明は実施例に限定されない。実施例中および比較例中に単に部とあるのは質量部を示す。
<Example>
Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the examples. In the examples and comparative examples, the term "part" simply indicates a part by mass.
(物性評価方法) (Physical property evaluation method)
酸価(a)成分:酸変性ポリオレフィン
 本発明における酸価(mgKOH/g)は、酸変性ポリオレフィンをトルエンに溶解し、ナトリウムメトキシドのメタノール溶液でフェノールフタレインを指示薬として滴定した。
Acid value (a) component: Acid-modified polyolefin The acid value (mgKOH / g) in the present invention was obtained by dissolving the acid-modified polyolefin in toluene and titrating with a methanol solution of sodium methoxydo using phenolphthalein as an indicator.
数平均分子量(Mn)
 本発明における数平均分子量は(株)島津製作所製ゲルパーミエーションクロマトグラフィー(以下、GPC、標準物質:ポリスチレン樹脂、移動相:テトラヒドロフラン、カラム:Shodex KF-802 + KF-804L + KF-806L、カラム温度:30℃、流速:1.0ml/分、検出器:RI検出器)によって測定した値である。
Number average molecular weight (Mn)
The number average molecular weight in the present invention is gel permeation chromatography manufactured by Shimadzu Corporation (hereinafter, GPC, standard substance: polystyrene resin, mobile phase: tetrahydrofuran, column: Shodex KF-802 + KF-804L + KF-806L, column. Temperature: 30 ° C., flow velocity: 1.0 ml / min, detector: RI detector).
融点、融解熱量の測定
 本発明における融点、融解熱量は示差走査熱量計(以下、DSC、ティー・エー・インスツルメント・ジャパン製、Q-2000)を用いて、20℃/分の速度で昇温融解、冷却樹脂化して、再度昇温融解した際の融解ピークのトップ温度および面積から測定した値である。
Measurement of melting point and heat of melting The melting point and heat of melting in the present invention are increased at a rate of 20 ° C./min using a differential scanning calorimeter (hereinafter, DSC, manufactured by TA Instruments Japan, Q-2000). It is a value measured from the top temperature and area of the melting peak when the melting point is heated and melted again by hot melting and cooling resin conversion.
(1)剥離強度(接着性)
 後述する接着剤組成物を厚さ12.5μmのポリイミドフィルム(株式会社カネカ製、アピカル(登録商標))に、乾燥後の厚みが25μmとなるように塗布し、130℃で3分乾燥した。この様にして得られた接着性フィルム(Bステージ品)を厚さ18μmの圧延銅箔(JX金属株式会社製、BHYシリーズ)と貼り合わせた。貼り合わせは、圧延銅箔の光沢面が接着剤層と接する様にして、160℃で40kgf/cmの加圧下に30秒間プレスし、接着した。次いで140℃で4時間熱処理して硬化させて、剥離強度評価用サンプルを得た。剥離強度は、25℃において、フィルム引き、引張速度50mm/minで90°剥離試験を行ない、剥離強度を測定した。この試験は常温での接着強度を示すものである。また液晶ポリマー(LCP)フィルム(クラレ株式会社製、ベクスターCT-Zシリーズ、厚み50μm)およびシンジオタクチックポリスチレン(SPS)フィルム(厚み100μm)についても同様にサンプルを作製した。
<評価基準(PIフィルムおよびLCPフィルム)>
 ◎:1.0N/mm以上
 ○:0.8N/mm以上1.0N/mm未満
 △:0.5N/mm以上0.8N/mm未満
 ×:0.5N/mm未満
<評価基準(SPSフィルム)>
 ◎:0.7N/mm以上
 ○:0.5N/mm以上0.7N/mm未満
 △:0.3N/mm以上0.5N/mm未満
 ×:0.3N/mm未満
(1) Peeling strength (adhesiveness)
The adhesive composition described below was applied to a polyimide film having a thickness of 12.5 μm (manufactured by Kaneka Corporation, Apical (registered trademark)) so as to have a thickness of 25 μm after drying, and dried at 130 ° C. for 3 minutes. The adhesive film (B stage product) thus obtained was bonded to a rolled copper foil (manufactured by JX Nippon Mining & Metals Co., Ltd., BHY series) having a thickness of 18 μm. The bonding was performed by pressing the rolled copper foil under a pressure of 40 kgf / cm 2 at 160 ° C. for 30 seconds so that the glossy surface of the rolled copper foil was in contact with the adhesive layer. Then, it was heat-treated at 140 ° C. for 4 hours to be cured to obtain a sample for evaluation of peel strength. The peel strength was measured by performing a 90 ° peel test at a film pulling rate of 50 mm / min at 25 ° C. This test shows the adhesive strength at room temperature. Samples were also prepared for a liquid crystal polymer (LCP) film (manufactured by Kuraray Co., Ltd., Vecstar CT-Z series, thickness 50 μm) and a syndiotactic polystyrene (SPS) film (thickness 100 μm).
<Evaluation criteria (PI film and LCP film)>
⊚: 1.0 N / mm or more ○: 0.8 N / mm or more and less than 1.0 N / mm Δ: 0.5 N / mm or more and less than 0.8 N / mm ×: 0.5 N / mm or less <Evaluation standard (SPS film) )>
⊚: 0.7 N / mm or more ○: 0.5 N / mm or more and less than 0.7 N / mm Δ: 0.3 N / mm or more and less than 0.5 N / mm ×: 0.3 N / mm or less
(2)ハンダ耐熱性
 上記と同じ方法でサンプルを作製し、2.0cm×2.0cmのサンプル片を23℃で2日間エージング処理を行い、280℃で溶融したハンダ浴に10秒フロートし、膨れなどの外観変化の有無を確認した。
<評価基準>
 ◎:膨れ無し
 ○:一部膨れ有
 △:多くの膨れ有
 ×:膨れ、かつ変色有
(2) Solder heat resistance A sample was prepared by the same method as above, and a 2.0 cm × 2.0 cm sample piece was aged at 23 ° C for 2 days and floated in a solder bath melted at 280 ° C for 10 seconds. It was confirmed whether there was any change in appearance such as swelling.
<Evaluation criteria>
⊚: No swelling ○: Partially swelling △: Many swelling ×: Swelling and discoloration
(3)比誘電率(εc)及び誘電正接(tanδ)
 後述する接着剤組成物を厚さ100μmのテフロン(登録商標)シートに、乾燥硬化後の厚みが25μmとなるように塗布し、130℃で3分乾燥した。次いで140℃で4時間熱処理して硬化させた後、テフロン(登録商標)シートを剥離して試験用の接着剤樹脂シートを得た。その後得られた試験用接着剤樹脂シートを8cm×3mmの短冊状にサンプルを裁断し、試験用サンプルを得た。比誘電率(εc)及び誘電正接(tanδ)は、ネットワークアナライザー(アンリツ社製)を使用し、空洞共振器摂動法で、温度23℃、周波数1GHzの条件で測定した。
<比誘電率の評価基準>
 ◎:2.3以下
 ○:2.3を超え2.6以下
 △:2.6を超え3.0以下
 ×:3.0を超える
<誘電正接の評価基準>
 ◎:0.008以下
 ○:0.008を超え0.01以下
 △:0.01を超え0.02以下
 ×:0.02を超える
(3) Relative permittivity (ε c ) and dielectric loss tangent (tan δ)
The adhesive composition described below was applied to a Teflon (registered trademark) sheet having a thickness of 100 μm so as to have a thickness of 25 μm after drying and curing, and dried at 130 ° C. for 3 minutes. Then, after heat-treating at 140 ° C. for 4 hours to cure, the Teflon (registered trademark) sheet was peeled off to obtain an adhesive resin sheet for testing. After that, the obtained test adhesive resin sheet was cut into strips of 8 cm × 3 mm to obtain a test sample. The relative permittivity (ε c ) and the dielectric loss tangent (tan δ) were measured by a cavity resonator perturbation method using a network analyzer (manufactured by Anritsu) under the conditions of a temperature of 23 ° C. and a frequency of 1 GHz.
<Evaluation criteria for relative permittivity>
⊚: 2.3 or less ○: More than 2.3 and 2.6 or less Δ: More than 2.6 and 3.0 or less ×: More than 3.0 <Evaluation criteria for dielectric loss tangent>
⊚: 0.008 or less ○: 0.008 or more and 0.01 or less Δ: 0.01 or more and 0.02 or less ×: 0.02 or more
(4)ポットライフ性
 ポットライフ性とは、(a)~(d)成分およびメチルシクロヘキサンとトルエンの混合溶媒(メチルシクロヘキサン/トルエン=80/20(v/v))を固形分濃度が20質量%となるように配合して樹脂溶液(ワニス)を調製し、その配合直後または配合後一定時間経過後の該ワニスの安定性を指す。ポットライフ性が良好な場合は、ワニスの粘度上昇が少なく長期間保存が可能であることを指し、ポットライフ性が不良な場合は、ワニスの粘度が上昇(増粘)し、ひどい場合にはゲル化現象を起こし、基材への塗布が困難となり、長期間保存が不可能であることを指す。
 表1の比率に従い調製したワニスを、ブルックフィールド型粘度計を用いて、スピンドル型ローターNo.2、回転数30rpmにて25℃の分散液粘度測定し、初期分散液粘度ηB0を求めた。その後、ワニスを25℃下7日間貯蔵し、25℃下で分散粘度ηBを測定した。ワニス粘度を下記式にて算出を行い、以下の通りに評価した。
 溶液粘度比=溶液粘度ηB/溶液粘度ηB0
<評価基準>
 ◎:0.5以上1.5未満
 ○:1.5以上2.0未満
 △:2.0以上3.0未満
 ×:3.0以上、またはプリン化により粘度測定不可
(4) Pot-life property Pot-life property is a solid content concentration of 20 mass of the components (a) to (d) and a mixed solvent of methylcyclohexane and toluene (methylcyclohexane / toluene = 80/20 (v / v)). A resin solution (varnish) is prepared by blending so as to be%, and refers to the stability of the varnish immediately after blending or after a certain period of time has passed after blending. If the pot life is good, it means that the viscosity of the varnish does not increase so much that it can be stored for a long time. If the pot life is poor, the viscosity of the varnish increases (thickening), and in severe cases, it means that the varnish can be stored for a long time. It means that a gelation phenomenon occurs, it becomes difficult to apply it to a base material, and it cannot be stored for a long period of time.
The varnish prepared according to the ratio shown in Table 1 was prepared using a Brookfield type viscometer to obtain a spindle type rotor No. 2. The viscosity of the dispersion liquid at 25 ° C. was measured at a rotation speed of 30 rpm to determine the initial dispersion liquid viscosity ηB0. Then, the varnish was stored at 25 ° C. for 7 days, and the dispersion viscosity ηB was measured at 25 ° C. The varnish viscosity was calculated by the following formula and evaluated as follows.
Solution viscosity ratio = solution viscosity ηB / solution viscosity ηB0
<Evaluation criteria>
⊚: 0.5 or more and less than 1.5 ○: 1.5 or more and less than 2.0 Δ: 2.0 or more and less than 3.0 ×: 3.0 or more or viscosity cannot be measured due to pudding
実施例1
 酸変性ポリオレフィンCO-1を80質量部、多環式構造を有するフェノール樹脂FTC-509を20質量部、エポキシ樹脂HP-7200を10質量部および有機溶媒(メチルシクロヘキサン/トルエン=80/20(v/v))を440質量部(固形分濃度で20質量%)配合し、接着剤組成物を得た。配合量、接着強度、ハンダ耐熱性、電気特性を表1に示す。
Example 1
80 parts by mass of acid-modified polyolefin CO-1, 20 parts by mass of phenol resin FTC-509 having a polycyclic structure, 10 parts by mass of epoxy resin HP-7200, and an organic solvent (methylcyclohexane / toluene = 80/20 (v). / V)) was blended in an amount of 440 parts by mass (20% by mass in terms of solid content concentration) to obtain an adhesive composition. Table 1 shows the blending amount, adhesive strength, solder heat resistance, and electrical characteristics.
実施例2~18
 使用した樹脂の種類および比率を表1に示すとおりに変更し、実施例1と同様な方法で実施例2~18を行った。接着強度、ハンダ耐熱性、電気特性およびポットライフ性を表1に示す。なお、有機溶媒(メチルシクロヘキサン/トルエン=80/20(v/v))は固形分濃度が20質量%となるように調整した。
Examples 2-18
The types and ratios of the resins used were changed as shown in Table 1, and Examples 2 to 18 were carried out in the same manner as in Example 1. Table 1 shows the adhesive strength, solder heat resistance, electrical properties and pot life properties. The organic solvent (methylcyclohexane / toluene = 80/20 (v / v)) was adjusted so that the solid content concentration was 20% by mass.
比較例1~4
 使用した樹脂の種類および比率を表1に示すとおりに変更し、実施例1と同様な方法で比較例1~4を行った。接着強度、ハンダ耐熱性、電気特性およびポットライフ性を表1に示す。
Comparative Examples 1 to 4
The types and ratios of the resins used were changed as shown in Table 1, and Comparative Examples 1 to 4 were carried out in the same manner as in Example 1. Table 1 shows the adhesive strength, solder heat resistance, electrical properties and pot life properties.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 表1で用いた酸変性ポリオレフィン(a)、多環式構造を有するフェノール樹脂(b)、エポキシ樹脂(c)ポリカルボジイミド(d)は以下のものである。
(多環式構造を有するフェノール樹脂(b))
 フェノール樹脂(b1):FTC-509(群栄化学工業社製)、一般式(2)および一般式(11)の構造を有するフェノール樹脂である。x、yはともに0、Zは1であり、水酸基はベンジル基のパラ位に結合している。
 フェノール樹脂(b2):FATC-809(群栄化学工業社製)、一般式(2)および一般式(11)の構造を有するフェノール樹脂である。R、Rはともに2-プロペニル基であり、x、y、Zはともに1であり、水酸基はベンジル基のパラ位に結合している。
 フェノール樹脂(b3):FTC-809AE(群栄化学工業社製)、一般式(2)および一般式(12)の構造を有するフェノール樹脂である。x、yはともに0、Z、Zはともに1であり、エーテル基はベンジル基のパラ位に結合している。
 フェノール樹脂(b4):YSポリスターT-100(ヤスハラケミカル社製 多環式構造非含有のフェノール樹脂)
(エポキシ樹脂(c))
 ジシクロペンタジエン型エポキシ樹脂:HP-7200(DIC社製 エポキシ当量 259g/eq) 
 ジシクロペンタジエン型エポキシ樹脂:HP-7200H(DIC社製 エポキシ当量 278g/eq)
 クレゾールノボラック型エポキシ樹脂:jER-152(三菱化学製 エポキシ当量 177g/eq)
 トリグリシジルパラアミノフェノール:jER-630(三菱化学製 エポキシ当量 98g/eq)
(ポリカルボジイミド(d))
 カルボジイミド樹脂:V-09GB(日清紡ケミカル社製 カルボジイミド当量 216g/eq)
 カルボジイミド樹脂:V-03(日清紡ケミカル社製 カルボジイミド当量 209g/eq)
The acid-modified polyolefin (a), the phenol resin (b) having a polycyclic structure, and the epoxy resin (c) polycarbodiimide (d) used in Table 1 are as follows.
(Phenol resin (b) having a polycyclic structure)
Phenol resin (b1): FTC-509 (manufactured by Gun Ei Chemical Industry Co., Ltd.), a phenol resin having the structures of the general formula (2) and the general formula (11). Both x and y are 0, Z 1 is 1, and the hydroxyl group is bonded to the para position of the benzyl group.
Phenol resin (b2): FATC-809 (manufactured by Gun Ei Chemical Industry Co., Ltd.), a phenol resin having the structures of the general formula (2) and the general formula (11). R 3 and R 4 are both 2-propenyl groups, x, y, and Z 1 are both 1, and the hydroxyl group is bonded to the para position of the benzyl group.
Phenol resin (b3): FTC-809AE (manufactured by Gun Ei Chemical Industry Co., Ltd.), a phenol resin having the structures of the general formula (2) and the general formula (12). Both x and y are 0, Z 1 and Z 2 are both 1, and the ether group is bonded to the para position of the benzyl group.
Phenol resin (b4): YS Polystar T-100 (Phenol resin not containing a polycyclic structure manufactured by Yasuhara Chemical Co., Ltd.)
(Epoxy resin (c))
Dicyclopentadiene type epoxy resin: HP-7200 (DIC Epoxy equivalent 259 g / eq)
Dicyclopentadiene type epoxy resin: HP-7200H (DIC Epoxy equivalent 278 g / eq)
Cresol novolac type epoxy resin: jER-152 (Mitsubishi Chemical's epoxy equivalent 177g / eq)
Triglycidyl paraaminophenol: jER-630 (Mitsubishi Chemical Epoxy Equivalent 98g / eq)
(Polycarbodiimide (d))
Carbodiimide resin: V-09GB (Carbodiimide equivalent 216 g / eq manufactured by Nisshinbo Chemical Co., Ltd.)
Carbodiimide resin: V-03 (Carbodiimide equivalent 209 g / eq manufactured by Nisshinbo Chemical Co., Ltd.)
(酸変性ポリオレフィン(a))
製造例1
 1Lオートクレーブに、プロピレン-ブテン共重合体(三井化学社製「タフマー(登録商標)XM7080」)100質量部、トルエン150質量部及び無水マレイン酸19質量部、ジ-tert-ブチルパーオキサイド6質量部を加え、140℃まで昇温した後、更に3時間撹拌した。その後、得られた反応液を冷却後、多量のメチルエチルケトンが入った容器に注ぎ、樹脂を析出させた。その後、当該樹脂を含有する液を遠心分離することにより、無水マレイン酸がグラフト重合した酸変性プロピレン-ブテン共重合体と(ポリ)無水マレイン酸および低分子量物とを分離、精製した。その後、減圧下70℃で5時間乾燥させることにより、無水マレイン酸変性プロピレン-ブテン共重合体(CO-1、酸価19mgKOH/g、数平均分子量25,000、Tm80℃、△H35J/g)を得た。
(Acid-modified polyolefin (a))
Manufacturing example 1
100 parts by mass of propylene-butene copolymer (“Toughmer (registered trademark) XM7080” manufactured by Mitsui Chemicals, Inc.), 150 parts by mass of toluene, 19 parts by mass of maleic anhydride, 6 parts by mass of di-tert-butyl peroxide in 1 L autoclave. Was added, the temperature was raised to 140 ° C., and the mixture was further stirred for 3 hours. Then, the obtained reaction solution was cooled and then poured into a container containing a large amount of methyl ethyl ketone to precipitate a resin. Then, the liquid containing the resin was centrifuged to separate and purify the acid-modified propylene-butene copolymer graft-polymerized with maleic anhydride, (poly) maleic anhydride and a low molecular weight substance. Then, by drying under reduced pressure at 70 ° C. for 5 hours, a maleic anhydride-modified propylene-butene copolymer (CO-1, acid value 19 mgKOH / g, number average molecular weight 25,000, Tm80 ° C., ΔH35J / g) Got
製造例2
 無水マレイン酸の仕込み量を14質量部に変更した以外は製造例1と同様にすることにより、無水マレイン酸変性プロピレン-ブテン共重合体(CO-2、酸価14mgKOH/g、数平均分子量30,000、Tm78℃、△H25J/g)を得た。
Manufacturing example 2
By carrying out the same procedure as in Production Example 1 except that the amount of maleic anhydride charged was changed to 14 parts by mass, the maleic anhydride-modified propylene-butene copolymer (CO-2, acid value 14 mgKOH / g, number average molecular weight 30) was used. 000, Tm78 ° C., ΔH25J / g) was obtained.
製造例3
 無水マレイン酸の仕込み量を11質量部に変更した以外は製造例1と同様にすることにより、無水マレイン酸変性プロピレン-ブテン共重合体(CO-3、酸価11mgKOH/g、数平均分子量33,000、Tm80℃、△H25J/g)を得た。
Manufacturing example 3
By carrying out the same procedure as in Production Example 1 except that the amount of maleic anhydride charged was changed to 11 parts by mass, the maleic anhydride-modified propylene-butene copolymer (CO-3, acid value 11 mgKOH / g, number average molecular weight 33) was used. 000, Tm 80 ° C., ΔH25J / g) was obtained.
製造例4
 無水マレイン酸の仕込み量を6質量部に変更した以外は製造例1と同様にすることにより、無水マレイン酸変性プロピレン-ブテン共重合体(CO-4、酸価7mgKOH/g、数平均分子量35,000、Tm82℃、△H25J/g)を得た。
Manufacturing example 4
By carrying out the same procedure as in Production Example 1 except that the amount of maleic anhydride charged was changed to 6 parts by mass, the maleic anhydride-modified propylene-butene copolymer (CO-4, acid value 7 mgKOH / g, number average molecular weight 35). 000, Tm 82 ° C., ΔH25J / g) was obtained.
 表1から明らかなように、実施例1~18では、主剤のポットライフ性に優れ、接着剤として、樹脂基材(PI、LCP、SPS)と銅箔と優れた接着性、ハンダ耐熱性、および低誘電特性を有する。これに対し、比較例1では、(b)成分を配合していないため、ハンダ耐熱性が劣る。比較例2では、(b)成分が多環式構造を有していないため低誘電特性(電気特性)が劣る。比較例3では、(c)成分を含有していないため、ハンダ耐熱性が劣る。比較例4では(a)成分を配合していないため、各基材との接着強度が不良であり、かつ低誘電特性に劣る。 As is clear from Table 1, in Examples 1 to 18, the pot life of the main agent was excellent, and as the adhesive, the resin base material (PI, LCP, SPS) and the copper foil had excellent adhesiveness and solder heat resistance. And has low dielectric properties. On the other hand, in Comparative Example 1, since the component (b) is not blended, the solder heat resistance is inferior. In Comparative Example 2, since the component (b) does not have a polycyclic structure, the low dielectric property (electrical property) is inferior. In Comparative Example 3, since the component (c) is not contained, the solder heat resistance is inferior. In Comparative Example 4, since the component (a) is not blended, the adhesive strength with each base material is poor and the low dielectric property is inferior.
 本発明の接着剤組成物は、従来のポリイミド、ポリエチレンテレフタレートフィルムだけでなく、LCPやSPS等の樹脂基材と、銅箔などの金属基材との、高い接着性を有し、高いハンダ耐熱性を得ることができ、ポットライフ性、低誘電特性(電気特性)にも優れる。本発明の接着剤組成物は、接着性シート、およびこれを用いて接着した積層体を得ることができる。上記特性により、フレキシブルプリント配線板用途、特に高周波領域での低誘電特性(低誘電率、低誘電正接)が求められるFPC用途において有用である。 The adhesive composition of the present invention has high adhesiveness not only to conventional polyimide and polyethylene terephthalate films but also to resin base materials such as LCP and SPS and metal base materials such as copper foil, and has high solder heat resistance. It is also excellent in pot life and low dielectric properties (electrical properties). The adhesive composition of the present invention can obtain an adhesive sheet and a laminate bonded using the adhesive sheet. Due to the above characteristics, it is useful for flexible printed wiring board applications, especially for FPC applications where low dielectric properties (low dielectric constant, low dielectric loss tangent) in a high frequency region are required.

Claims (11)

  1.  酸変性ポリオレフィン(a)、多環式構造を有するフェノール樹脂(b)、およびエポキシ樹脂(c)を含有する接着剤組成物。 An adhesive composition containing an acid-modified polyolefin (a), a phenol resin (b) having a polycyclic structure, and an epoxy resin (c).
  2.  多環式構造を有するフェノール樹脂(b)が、トリシクロデカン骨格を有するフェノール樹脂である請求項1に記載の接着剤組成物。 The adhesive composition according to claim 1, wherein the phenol resin (b) having a polycyclic structure is a phenol resin having a tricyclodecane skeleton.
  3.  多環式構造を有するフェノール樹脂(b)が、さらにカーボネート骨格を有するフェノール樹脂である請求項1または2に記載の接着剤組成物。 The adhesive composition according to claim 1 or 2, wherein the phenol resin (b) having a polycyclic structure is a phenol resin further having a carbonate skeleton.
  4.  酸変性ポリオレフィン(a)の酸価が5~40mgKOH/gである請求項1~3のいずれかに記載の接着剤組成物。 The adhesive composition according to any one of claims 1 to 3, wherein the acid value of the acid-modified polyolefin (a) is 5 to 40 mgKOH / g.
  5.  さらにポリカルボジイミド(d)を含有する請求項1~4のいずれかに記載の接着剤組成物。 The adhesive composition according to any one of claims 1 to 4, further containing polycarbodiimide (d).
  6.  酸変性ポリオレフィン(a)100質量部に対して、多環式構造を有するフェノール樹脂(b)を0.05~120質量部、およびエポキシ樹脂(c)を0.1~60質量部含有する請求項1~5のいずれかに記載の接着剤組成物。 A claim containing 0.05 to 120 parts by mass of a phenol resin (b) having a polycyclic structure and 0.1 to 60 parts by mass of an epoxy resin (c) with respect to 100 parts by mass of the acid-modified polyolefin (a). Item 2. The adhesive composition according to any one of Items 1 to 5.
  7.  酸変性ポリオレフィン(a)100質量部に対して、ポリカルボジイミド(d)を0.1~30質量部含有する請求項5または6に記載の接着剤組成物。 The adhesive composition according to claim 5 or 6, which contains 0.1 to 30 parts by mass of polycarbodiimide (d) with respect to 100 parts by mass of the acid-modified polyolefin (a).
  8.  1GHzにおける比誘電率(εc)が3.0以下、誘電正接(tanδ)が0.02以下である請求項1~7のいずれかに記載の接着剤組成物。 The adhesive composition according to any one of claims 1 to 7, wherein the relative permittivity (ε c ) at 1 GHz is 3.0 or less and the dielectric loss tangent (tan δ) is 0.02 or less.
  9.  請求項1~8のいずれかに記載の接着剤組成物を含有する接着シート。 An adhesive sheet containing the adhesive composition according to any one of claims 1 to 8.
  10.  請求項1~8のいずれかに記載の接着剤組成物を含有する積層体。 A laminate containing the adhesive composition according to any one of claims 1 to 8.
  11.  請求項10に記載の積層体を構成要素として含むプリント配線板。 A printed wiring board containing the laminate according to claim 10 as a component.
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WO2022014531A1 (en) * 2020-07-17 2022-01-20 東洋紡株式会社 Adhesive composition, adhesive sheet, multilayer body and printed wiring board
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