WO2021088599A1

WO2021088599A1 - Bobbin automatic receiving and sorting system and method therefor

Info

Publication number: WO2021088599A1
Application number: PCT/CN2020/120610
Authority: WO
Inventors: 张中文; 王忠岐; 罗习达; 李庆民; 刘瑞
Original assignee: 科达制造股份有限公司
Priority date: 2019-11-08
Filing date: 2020-10-13
Publication date: 2021-05-14
Also published as: CN110817595A

Abstract

A bobbin automatic receiving and sorting system, comprising: a suspended first track (10), which comprises a receiving section (101) and a discharging section (102), the receiving section (101) facing the discharging end of a bobbin winding machine (20), and the discharging section (102) facing a sorting assembly (30); and several hanging trolleys (40) which are slidably connected to the first track (10), and which are used for carrying bobbins, wherein each hanging trolley (40) moves the bobbins from the receiving section (101) to the discharging section (102), and then the sorting assembly (30) is used to carry the bobbins at the discharging section (102), and sort and process the bobbins. In the bobbin automatic receiving and sorting system, the bobbins are moved in the air during the process of moving the bobbins from the winding machine to the sorting assembly (30), and the first track (10) and the hanging trolleys (40) do not need to occupy space on the workshop floor, thereby drastically cutting down on space occupied by the bobbin automatic receiving and sorting system.

Description

Automatic receiving and sorting system and method for silk cake

Technical field

The present invention relates to the technical field of silk cake packaging, in particular to a silk cake automatic receiving and sorting system and a method thereof.

Background technique

In the existing silk cake packaging technology, the conveying, storage, and packaging of silk cake requires a lot of human participation, including doffing, silk loading car, push car conveying, and testing, storage, packaging and other processes that require manual operations. The degree of automation is low; and with the development of modern technology, in the production of silk cakes, a transport vehicle with automatic guiding devices that can travel along a prescribed path can be used to realize automatic doffing of silk cakes and transport them to the sorting system. Classification, and then complete packaging.

However, the use of a transport vehicle traveling along a prescribed path to realize the automatic doffing of the silk cake requires a larger space in the workshop to arrange its driving path, which will occupy a larger production space; at the same time, the transportation distance of the silk cake If it is too long, it will waste too much time in the sorting process, resulting in a drop in production efficiency.

Summary of the invention

The purpose of the present invention is to provide an automatic receiving and sorting system for silk cakes, which can occupy the problem of excessive production space.

In order to achieve the above objective, the technical solution of the present invention is:

An automatic receiving and sorting system for silk cakes, which includes:

The suspended first track includes a receiving section and a discharging section, the receiving section is facing the discharging end of the cake winding machine, and the discharging section is facing the sorting assembly;

A number of hanging trolleys slidably connected to the first track, which are used to receive the silk cake produced by the silk cake winding machine;

Each of the hanging trolleys moves the silk cakes from the receiving section to the discharge section, and then the sorting assembly is used to receive the silk cakes at the discharging section, and perform processing on the silk cakes. Sorting processing.

The automatic receiving and sorting system of the silk cake of the present invention sets a suspended first track and makes the receiving section face the discharge end of the silk cake winding machine, and the discharging section faces the sorting assembly. The hanging trolley sliding on the first track first moves to the receiving section to receive the silk cakes produced by the silk cake winding machine, and then moves to the discharge section to transfer the silk cakes to the sorting assembly for sorting processing; The process of moving the winder to the sorting assembly moves in the air, and the first track and the hanging trolley do not need to occupy space on the floor of the workshop, and the sorting assembly or other production equipment can be placed on the ground below the first track , It greatly saves the space occupied by the silk cake automatic receiving and sorting system.

As one of the specific embodiments, the hanging trolley includes a first walking device, and a screw rod connected to the first walking device and suspended in the air.

Further, the automatic cake receiving and sorting system further includes a first cake receiving machine, and the first cake receiving machine is arranged between the cake winding machine and the receiving section for The silk cake produced by the silk cake winding machine is received, and the silk cake is raised to the height of the screw carrying rod, and then the silk cake is pushed onto the screw carrying rod.

Specifically, the first cake joining machine includes a second walking device, a lifting device and a cake receiving device;

The thread cake receiving device is used to receive the thread cake produced by the thread cake winding machine, the lifting device is used to drive the thread cake receiving device up and down, and the second walking device is used to drive the lifting device in Move between the discharge ends of a plurality of the silk cake winding machines.

Further, the thread cake receiving device includes a thread cake receiving rod, and a first thread pushing device is slidably connected to the thread cake receiving rod, and the first thread pushing device is used to push the thread cake out of the thread cake receiving rod. .

Further, the automatic receiving and sorting system for the silk cakes further includes a second track arranged in the air, which is arranged between the silk cake winding machine and the receiving section;

The second walking device makes a reciprocating linear motion on the second track, and the lifting device is connected below the second walking device.

Further, the automatic receiving and sorting system for silk cakes further includes a guiding track groove, which is arranged on the ground facing the second track;

The lifting device includes a mounting rod rotatable about a vertical axis, the upper end of the mounting rod is connected to the second walking device, and the lower end is provided with a guide wheel, and the guide wheel is arranged in the guide rail groove Inside.

Further, the first track is arranged in a closed loop, and the loading trolley moves on the first track in a clockwise or counterclockwise direction.

As a specific embodiment, the sorting assembly includes a second splicing machine, a number of fixed silk loading racks, and a transportation storage device;

The second silk cake machine is used to receive the silk cake on the hanging trolley, and place the silk cake on different fixed silk-loading rack positions according to the type of the silk cake;

The transportation and storage device includes several horizontal rails and several vertical rails, as well as several shuttle cars moving on the horizontal rails and several shuttle cars moving on the vertical rails.

Further, the sorting component further includes a buffer device;

The buffer device includes a mounting frame, a plurality of layers of cake support rods are provided on the mounting frame, and a second wire pushing device is provided on the cake support rod, and the second wire pushing device is used to connect the The silk cake on the hanging trolley is pushed to the second silk cake machine.

Another object of the present invention is to provide a silk cake automatic receiving and sorting method using the above-mentioned silk cake automatic receiving and sorting system, which includes the following steps:

S1: The silk cake winding machine automatically generates the silk cake, the first silk cake winding machine is docked with the silk cake winding machine according to the instruction, and the silk cake winding machine pushes the silk cake to the first On the cake machine;

S2: The first silk cake machine raises the silk cake to a height corresponding to the hanging trolley, and then pushes the silk cake onto the hanging trolley;

S3: The loading trolley moves along the suspended first track to the top of the buffer device according to the instruction, the second cake maker docks with the loading trolley according to the instruction, and the buffer device Push the silk cake on the hanging trolley onto the second silk cake machine;

S4: According to different classifications, the second cake splicing machine is installed on the empty wire rack of the fixed wire loading rack, or the cake is transferred to the wire cake holder of the buffer device;

S5: The first shuttle car transports the full wire racks to the manual inspection station by the first shuttle car, and manually performs inspection processing to obtain the finished wire racks; transports the finished wire racks that have been inspected to the left Vertical track on the side for storage;

S6: The second shuttle car transports the finished wire rack after inspection to another transverse track to enter the post-process packaging system for packaging;

S7: The third shuttle car transports the empty wire rack back to the right vertical track after the packaging is completed, and then the first shuttle car transports the empty wire rack to the fixed wire loading rack position via the first shuttle car.

For a better understanding and implementation, the present invention will be described in detail below with reference to the accompanying drawings.

Description of the drawings

Fig. 1 is a schematic diagram of a plane structure of a silk cake automatic receiving and sorting system according to an embodiment of the invention;

Figure 2 is a schematic diagram of the connection state between the first cake splicing machine and the hanging trolley in the automatic cake receiving and sorting system of the embodiment of the present invention;

Figure 3 is a schematic plan view of the sorting component in the silk cake automatic receiving and sorting system according to an embodiment of the present invention;

Fig. 4 is a schematic diagram of the connection state of the buffer device in the automatic silk cake receiving and sorting system, the second splicing cake machine and the fixed silk loading rack according to the embodiment of the present invention.

Detailed ways

In order to better explain the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

Example 1

As shown in Figure 1, an automatic receiving and sorting system for silk cakes includes:

The suspended first rail 10 includes a receiving section 101 and a discharging section 102, the receiving section 101 is facing the discharge end of the cake winding machine 20, and the discharging section 102 is facing the sorting assembly 30;

A number of hanging trolleys 40 slidably connected to the first rail 10, which are used to receive the silk cake produced by the silk cake winding machine 20;

Each of the hanging trolleys 40 transfers the silk cakes from the receiving section 101 to the discharge section 102, and the sorting assembly 30 is used to receive the silk cakes at the discharge section 102, And sort the cakes.

Specifically, as shown in FIG. 2, the hanging trolley 40 includes a first walking device 401 and a screw rod 402 connected to the first walking device 401 and suspended in the air.

It should be noted that, as shown in FIG. 2, in order to save space, in this embodiment, the first rail 10 is suspended at the top end, and the screw rod 402 is suspended below the first rail by the first traveling device. It does not represent a limitation to the present invention.

In addition, the first track 10 is also extended with a section of trolley maintenance ramp 101, which is used to repair damaged trolleys without affecting the operation of other trolleys; there is a track change at the junction of the first track 10 and the trolley maintenance ramp 101装置70。 Device 70.

Preferably, as shown in FIG. 2, the automatic cake receiving and sorting system further includes a first cake connecting machine 50, and the first cake connecting machine 50 is arranged between the cake winding machine 20 and the station. Between the receiving section 101, it is used to receive the silk cake produced by the silk cake winder 20, and raise the silk cake to the height of the screw rod 402, and then push the silk cake to the load Screw 402 on.

Specifically, the first cake making machine 50 includes a second walking device 501, a lifting device 502, and a cake receiving device 503;

The thread cake receiving device 503 is used to receive the thread cake produced by the thread cake winding machine 20, the lifting device 502 is used to drive the thread cake receiving device 503 up and down, and the second walking device 501 is used to drive The lifting device 502 moves between the discharge ends of the plurality of thread cake winding machines 20.

In the automatic cake receiving and sorting system of this embodiment, the first cake winding machine is arranged between the cake winding machine and the receiving section of the first track, and the lifting device in the first cake winding machine is driven If the thread cake receiving device moves up and down, the thread cake receiving device first moves downward to align with the discharge end of the thread cake winding machine to receive the thread cake, and then rises to the same height as the thread-carrying rod of the hanging trolley, and then the thread The cake is pushed onto the screw.

Preferably, the thread cake receiving device 503 includes a thread cake receiving rod 5031, a first thread pushing device 5032 is slidably connected to the thread cake receiving rod 5031, and the first thread pushing device 5032 is used to push the thread cake out of the place.述Silk cake receiving rod 5031.

In the automatic receiving and sorting system of the silk cake of this embodiment, a first thread pushing device is slidably connected to the thread cake receiving rod, and the first thread pushing device moves from the inner end to the outer end of the thread cake receiving rod, thereby Realize the automatic operation of pushing the silk cake out of the silk cake receiving rod.

It should be noted that the first wire pushing device 5032 may be driven by a timing belt or a screw rod.

When the first wire pushing device 5032 is driven by the timing belt, the driving wheel and the driven wheel are arranged at both ends of the screw rod receiving rod, and the timing belt is connected between the driving wheel and the driven wheel, and the first wire pushing device 5032 is fixed at On the timing belt, it moves left and right with the movement of the timing belt; when the first screw pushing device 5032 is driven by a screw rod, the cake receiving rod itself is a screw rod driven by a motor, and the first screw pushing device 5032 is a screw nut , When the screw rod rotates, the screw nut will move left and right along the screw rod.

Preferably, the cake receiving device 503 further includes a driving device for driving the cake receiving rod 5031 to move left and right; when receiving the cake, the driving device drives the cake receiving rod 5031 to the thread cake winding machine or the hanging trolley. When the thread cake is all received or sent out, the drive device drives the thread cake receiving rod 5031 away from the thread cake winding machine or the thread carrying rod of the hanging trolley, so as to avoid the process of rotating, lifting, and moving. The middle silk cake receiving rod collided with other equipment.

Specifically, as shown in Fig. 1, the automatic cake receiving and sorting system also includes a suspended second track 60, which is arranged between the cake winding machine 20 and the receiving section 101;

The second walking device 501 performs a reciprocating linear motion on the second rail 60, and the lifting device 502 is connected below the second walking device 501.

In the automatic receiving and sorting system for cakes of this embodiment, the second track is also suspended to guide the first cake making machine to walk on the second track, so that the first cake making machine can accurately connect the cakes Winding machine avoids taking up too much floor space.

Preferably, as shown in FIG. 2, the automatic receiving and sorting system for silk cakes further includes a guiding track groove 505, which is arranged on the ground facing the second track 60;

The lifting device 502 includes a mounting rod 5021 rotatable around a vertical axis, the upper end of the mounting rod 5021 is connected to the second walking device 501, and the lower end is provided with a guide wheel 5022, and the guide wheel 5022 is connected to The guide rail groove 505.

In the automatic receiving and sorting system for silk cakes of this embodiment, a guide rail groove is provided on the ground facing the second rail, and a guide wheel is provided on the mounting rod of the lifting device, and the guide wheel is moved in the guide rail groove. , To ensure the stability of the first cake making machine during operation.

It should be noted that in this embodiment, since the cake winding machine and the receiving section of the first track are respectively located on both sides of the first cake receiving machine, when the cake receiving device of the first cake receiving machine is After receiving the cake, the mounting rod in the lifting device needs to be rotated so that the open end of the cake receiving rod in the cake receiving device turns to the direction opposite to the hanging trolley.

Therefore, when the splicing section of the cake winding machine and the first track are both on the same side of the first splicing machine, that is, the splicing section of the first track is above the cake winding machine, and the lifting device is The mounting rod does not need to be rotated, and only needs to drive the silk cake receiving device up to transfer the silk cake from the silk cake winding machine to the hanging trolley.

Preferably, as shown in FIG. 1, the first rail 10 is arranged in a closed loop, and the loading trolley 40 moves on the first rail 10 in a clockwise or counterclockwise direction.

The automatic receiving and sorting system of the silk cake of this embodiment, by making the first track arranged in a closed loop, so that the hanging trolley only needs to move in one direction during the feeding process, and it can repeatedly move in the receiving section and the output section. To and fro between the material sections.

Specifically, as shown in FIGS. 1, 3, and 4, the sorting assembly 30 includes a second splicing machine 310, a plurality of fixed silk loading rack positions 320 and a transportation storage device 330.

The second silk cake machine 310 is used to receive the silk cakes on the hanging trolley 40 and place the silk cakes on different fixed silk-loading rack positions 320 according to the types of the silk cakes.

It should be noted that, in this embodiment, the structure of the second splicing machine 310 is the same as that of the first splicing machine 50; therefore, in order to make the second splicing machine 310 cooperate with a plurality of fixed wire mounting positions, A second track and a guide track groove are also provided between the discharge section of the first track and the fixed wire mounting position.

The transportation and storage device 330 includes a plurality of horizontal rails 331 and a plurality of vertical rails 332, as well as a plurality of shuttle cars 333 moving on the horizontal rail 331, and a plurality of shuttle cars moving on the vertical rail 332. 334.

It should be noted that in this embodiment, there are a plurality of fixed wire-loading rack positions 320, each fixed wire-loading rack position 320 is fixed with a wire rack 340, and each wire rack 340 is used to place the silk cake of the same specification. Among them, the bottom of the fixed wire frame position 320 is provided with a track for the shuttle 334 to pass through, and the shuttle 334 uses the shuttle car 333 as a bridge to cross the transverse rail 331 into the fixed wire frame position 320, and the full wire frame 340 Remove.

Among them, in this embodiment, at least one fixed wire rack position 320 is a manual inspection station. After the shuttle 334 removes the full wire rack 340, the shuttle 333 first drives the shuttle 334 to the manual inspection station. The car then enters the manual inspection station, and the silk cake is inspected and processed; after the inspection is passed, the shuttle 334 carries the finished silk rack 340 and then enters the vertical track 332 for storage and placement, or enters the horizontal track 331 adjacent to the packaging station for packaging Processing: After the packaging process is completed, the empty wire rack is transported by the shuttle 3343 to the vertical rail 332 at the other end for temporary storage, and then moved by the shuttle 3341 to the position 320 near the fixed wire rack.

In addition, it should be noted that in the first wire splicing machine, the hanging trolley and other devices, there are control components. For example, the hanging trolley 40 is equipped with a control electric box 403, and the first silk splicing machine 50 is equipped with a control unit. Electric box 506; The control electric box 403 has a power supply module, a control circuit module, and a wireless receiver module and other components for automatic control.

For the specific content of the transportation storage device described in this embodiment, please refer to the invention patent with application number 201711257270.0.

Specifically, the sorting component further includes a buffer device 350;

The buffer device 350 includes a mounting frame 351 with a wire cake support rod 352 provided on the mounting frame 351, a second wire pushing device 353 is provided on the cake support rod 352, and the second wire pushing device 353 It is used to push the silk cake on the hanging trolley 40 to the second silk cake machine 310.

It should be noted that the driving mode of the second wire pushing device 353 is similar to that of the first wire pushing device 5032, and both can be driven by a timing belt or a screw rod.

Preferably, the mounting frame 351 is provided with several layers of cake support rods 352, so that the buffer device can store multiple layers of cake at the same time.

The automatic receiving and sorting system of the silk cake of this embodiment sets a suspended first track, and makes the receiving section face the discharge end of the silk cake winding machine, and the discharge section faces the sorting assembly. The hanging trolley sliding on the first track first moves to the receiving section to receive the cakes produced by the cake winding machine, and then moves to the discharge section to transfer the cakes to the moving sorting component for sorting processing; then the cakes are sorted The process of moving from the winder to the sorting assembly moves in the air, and the first track and the hanging trolley do not need to occupy space on the workshop floor, and the sorting assembly or other production equipment can be placed on the ground below the first track It greatly saves the space occupied by the silk cake automatic receiving and sorting system.

This embodiment also provides an automatic silk cake receiving and sorting method using the aforementioned silk cake automatic receiving and sorting system, which includes the following steps:

S5: The first shuttle car 3341 transports the filled wire frame 340 to the manual inspection station by the first shuttle car 3331, and the inspection process is performed manually to obtain the finished wire frame; and the finished wire frame after the inspection is transported Go to the vertical track 332 on the left for storage;

S6: The second shuttle car 3342 transports the finished wire rack after inspection to another transverse rail 3311 to enter the post-process packaging system for packaging;

S7: The third shuttle car 3343 transports the empty wire rack after the packaging is completed to the right vertical rail 332, and then the first shuttle car transports the empty wire rack to the fixed wire loading rack position via the first shuttle car.

In the case of no contradiction, those skilled in the art can combine and combine the different embodiments or examples and the features of the different embodiments or examples described in this specification.

In the description of the present invention, it should be understood that the terms "vertical", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "Bottom", "Inner", "Outer", etc. indicate the position or positional relationship based on the position or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying what is meant. The device or element must have a specific orientation, be configured and operated in a specific orientation, and therefore cannot be understood as a limitation of the protection content of the present invention.

If words such as "first" and "second" are used in this article to define parts, those skilled in the art should know that: "first" and "second" are used only for the convenience of describing the present invention and simplifying the description. , Unless otherwise stated, the above words have no special meaning.

The present invention is not limited to the above-mentioned embodiments. If various changes or modifications to the present invention do not depart from the spirit and scope of the present invention, and if these changes and modifications fall within the scope of the claims of the present invention and equivalent technical scope, the present invention will also It is intended to include these changes and deformations.

Claims

An automatic receiving and sorting system for silk cakes, which is characterized in that it comprises:

The suspended first track includes a receiving section and a discharging section, the receiving section is facing the discharging end of the cake winding machine, and the discharging section is facing the sorting assembly;

A number of hanging trolleys slidably connected to the first track, which are used to receive the silk cake produced by the silk cake winding machine;

Each of the hanging trolleys moves the silk cakes from the receiving section to the discharge section, and then the sorting assembly is used to receive the silk cakes at the discharging section, and perform processing on the silk cakes. Sorting processing.
The automatic receiving and sorting system for silk cakes according to claim 1, characterized in that:

The hanging trolley includes a first traveling device, and a screw rod connected to the first traveling device and suspended in the air;

The automatic cake receiving and sorting system also includes a first cake connecting machine, which is arranged between the cake winding machine and the receiving section, and is used for receiving the The thread cake is produced by the thread cake winding machine, and the thread cake is raised to the height of the thread carrying rod, and then the thread cake is pushed onto the thread carrying rod.
The automatic receiving and sorting system for silk cakes according to claim 2, characterized in that:

The first cake connecting machine includes a second walking device, a lifting device and a cake receiving device;

The thread cake receiving device is used to receive the thread cake produced by the thread cake winding machine, the lifting device is used to drive the thread cake receiving device up and down, and the second walking device is used to drive the lifting device in Move between the discharge ends of a plurality of the silk cake winding machines.
The automatic receiving and sorting system for silk cakes according to claim 3, characterized in that:

The thread cake receiving device includes a thread cake receiving rod, and a first thread pushing device is slidably connected to the thread cake receiving rod, and the first thread pushing device is used to push the thread cake out of the thread cake receiving rod.
The automatic receiving and sorting system for silk cakes according to claim 3, wherein the automatic receiving and sorting system for silk cakes further comprises:

A suspended second track, which is arranged between the thread cake winding machine and the receiving section;

The second walking device makes a reciprocating linear motion on the second track, and the lifting device is connected below the second walking device.
The automatic receiving and sorting system for silk cakes according to claim 5, wherein the automatic receiving and sorting system for silk cakes further comprises:

Guide rail groove, which is arranged on the ground facing the second rail;

The lifting device includes a mounting rod rotatable about a vertical axis, the upper end of the mounting rod is connected to the second walking device, and the lower end is provided with a guide wheel, and the guide wheel is arranged in the guide rail groove Inside.
The automatic receiving and sorting system for silk cakes according to claim 1, characterized in that:

The first track is arranged in a closed loop, and the loading trolley moves on the first track in a clockwise or counterclockwise direction.
The automatic receiving and sorting system for silk cakes according to any one of claims 1-7, characterized in that:

The sorting assembly includes a second splicing cake machine, a number of fixed silk loading racks, and a transportation storage device;

The second silk cake machine is used to receive the silk cake on the hanging trolley, and place the silk cake on different fixed silk-loading rack positions according to the type of the silk cake;

The transportation and storage device includes several horizontal rails and several vertical rails, as well as several shuttle cars moving on the horizontal rails and several shuttle cars moving on the vertical rails.
The silk cake automatic receiving and sorting system according to claim 8, characterized in that:

The sorting component also includes a buffer device;

The buffer device includes a mounting frame, a plurality of layers of cake support rods are provided on the mounting frame, and a second wire pushing device is provided on the cake support rod, and the second wire pushing device is used to connect the The silk cake on the hanging trolley is pushed to the second silk cake machine.
An automatic silk cake receiving and sorting method using the silk cake automatic receiving and sorting system according to claim 9, characterized in that it comprises the following steps:

S1: The silk cake winding machine automatically generates the silk cake, the first silk cake winding machine is docked with the silk cake winding machine according to the instruction, and the silk cake winding machine pushes the silk cake to the first On the cake machine;

S2: The first silk cake machine raises the silk cake to a height corresponding to the hanging trolley, and then pushes the silk cake onto the hanging trolley;

S3: The loading trolley moves to the top of the buffer device along the suspended first track according to the instruction, the second cake maker docks with the loading trolley according to the instruction, and the buffer device Push the silk cake on the hanging trolley onto the second silk cake machine;

S4: According to different classifications, the second cake splicing machine is installed on the empty wire rack of the fixed wire loading rack, or the cake is transferred to the wire cake holder of the buffer device;

S5: The first shuttle car transports the full wire racks to the manual inspection station by the first shuttle car, and performs manual inspection processing to obtain the finished wire racks; transports the finished wire racks that have been inspected to the vertical rail on the left. storage;

S6: The second shuttle car transports the finished wire rack after inspection to another horizontal track to enter the post-process packaging system for packaging;

S7: The third shuttle car transports the empty wire rack back to the right vertical track after the packaging is completed, and then the first shuttle car transports the empty wire rack to the fixed wire loading rack position via the first shuttle car.