WO2021088302A1 - Intelligent steel plate production device - Google Patents

Intelligent steel plate production device Download PDF

Info

Publication number
WO2021088302A1
WO2021088302A1 PCT/CN2020/081278 CN2020081278W WO2021088302A1 WO 2021088302 A1 WO2021088302 A1 WO 2021088302A1 CN 2020081278 W CN2020081278 W CN 2020081278W WO 2021088302 A1 WO2021088302 A1 WO 2021088302A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate
conveying
steel plate
positioning
cylinder
Prior art date
Application number
PCT/CN2020/081278
Other languages
French (fr)
Chinese (zh)
Inventor
尤可坚
丁宏亮
李毅
邱甜
刘泽裕
金睿
张少君
蒋燕芳
肖锋
胡雪雅
王爱国
温正东
Original Assignee
浙江省建工集团有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江省建工集团有限责任公司 filed Critical 浙江省建工集团有限责任公司
Publication of WO2021088302A1 publication Critical patent/WO2021088302A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

Definitions

  • the invention belongs to the technical field of steel plate processing, and specifically relates to an intelligent steel plate production device.
  • high-rise steel structures have put forward new requirements for the strength, fire resistance, corrosion resistance, and seismic performance of H steel plates used to make columns, beams and other structural parts.
  • the use of high-strength steel grades can improve the strength level of structural steel, avoid quality problems in subsequent processing and welding due to excessive steel thickness, and can also reduce structural weight, reduce construction costs, reduce steel waste, and improve structural performance. reliability.
  • the use of steel with excellent high temperature and fire resistance and excellent seismic performance ie low yield ratio
  • H steel is a kind of building steel structure. It is composed of three rectangular steel plates. It is mainly used in construction industries such as factory buildings, high-rise buildings, boilers, and power plants. Among the three steel plates of H steel, the upper and lower steel plates are parallel to each other, the middle vertical plate stands vertically between the upper and lower two steel plates, and is perpendicular to the upper and lower two steel plates, and the upper and lower edges of the vertical plate are between the upper and lower two steel plates. There are four weld seams to be welded between.
  • the pre-process of the existing H-beam production equipment generally adopts semi-automatic flame beveling, vertical hoisting and assembly, and submerged arc welding of the last ship-shaped position, respectively hoisting and turning over to weld the four welds.
  • the manual lifting process, the artificial gas shielded welding filling process, and the gouging root removal process take up a lot of labor time and labor.
  • the gouging and root removal process also produces a lot of smoke pollution, light radiation, and noise pollution. Not only the output is low, but the labor intensity is high.
  • the hoisting operations in the hoisting assembly process involve safety hazards.
  • the present invention is to overcome the above-mentioned defects in the prior art and provide an intelligent steel plate production device with simple structure, high degree of automation, reduced labor intensity, and high safety factor.
  • a steel plate intelligent production device including the rust remover feeding roller table, the steel plate rust removing mechanism, the rust remover receiving roller table, and the three-station automatic exchange.
  • the three-station automatic exchange table includes sequential layout The steel plate front exchange platform, the steel plate cutting platform and the steel plate rear exchange platform;
  • the steel plate derusting mechanism includes a fixed platform, a steel plate guide device arranged on the fixed platform, a steel plate conveying positioning device, a steel plate derusting device and a steel plate derusting Dust removal device;
  • the truss-type manipulator includes a number of trusses and a number of grasping and conveying devices; truss support seats are installed on both sides of the bottom of the truss, truss support blocks are installed on the
  • a horizontal slide rail is installed on the support block, and a plurality of grabbing and conveying devices are slidably connected to the horizontal slide rail; an adjustment mechanism is provided between adjacent grabbing and conveying devices, and a first rack is provided on one side of the horizontal slide rail;
  • a drive motor is installed on one side of the fetching and conveying device, and a first gear is connected to the bottom of the drive motor for transmission, and the first gear is arranged in mesh with the first rack.
  • the steel plate front exchange platform includes a channel steel bracket, a steel plate conveyor rack assembled in the channel steel bracket, a support sliding device for supporting and conveying the steel plate conveyor frame, and the inner edge of the steel plate conveyor frame
  • a number of conveying mechanisms for conveying steel plates are arranged perpendicular to the conveying direction of the steel plate.
  • the support sliding device includes several support seats. The outermost support seat is fixed with a drive motor, and the support seat is equipped with a conveyor belt, and the steel plate conveying rack is against the support.
  • the conveyor belt on the seat is driven by the drive motor to rotate the conveyor belt, which is used to convey the steel plate conveyor frame; the inner side wall of the channel steel bracket is formed with a number of sliding rails.
  • the supporting seat is equipped with a number of sliding rails. Equipped with sliding grooves, sliding rails and sliding grooves cooperate with each other for the lifting of the steel plate conveyor frame;
  • the steel plate cutting platform includes a cutting channel steel frame and two conveyor devices for conveying the steel plate conveyor frame;
  • the two conveyor devices are assembled in On the inner side wall of the cutting channel steel frame;
  • the cutting channel steel frame is equipped with two parallel rail mounting bases spaced apart from each other.
  • the rail mounting base is equipped with a track, and the rail is slidingly connected with a numerical control for cutting the steel plate.
  • the steel plate cutting platform includes a rear channel steel bracket, a rear support sliding device for supporting and conveying the steel plate conveyor frame, the inner side wall of the rear channel steel bracket is formed with a number of rear sliding rails, and this Correspondingly, a number of rear sliding grooves adapted to the rear sliding track are arranged on the rear supporting sliding device, and the rear sliding track and the rear sliding groove cooperate with each other for the lifting of the steel plate conveying frame;
  • the bottom of the channel steel bracket is fixed with a connection base corresponding to the conveying mechanism, and the connection base is fixed on the
  • a lifting cylinder used to drive the steel plate conveying frame up and down; one end of the lifting cylinder is fixed on the connecting base, and the other end abuts against the support seat;
  • the conveying mechanism includes positioning plates fixed on both sides of the steel plate conveying frame.
  • a conveying device is installed between the positioning plates, and a drive cylinder is fixed at the bottom of the positioning plate.
  • the drive shaft of the drive cylinder passes through the positioning plate and abuts against the conveying device for driving the lifting of the conveying device;
  • the positioning plate includes a positioning portion and The connecting part, the positioning part is an "L"-shaped body, the positioning part and the connecting part are fixedly connected, and are integrally formed.
  • the driving cylinder is located at the bottom of the connecting part;
  • the connecting part is formed with a guide hole, and the bottom of the conveying device is provided with a connecting plate,
  • the connecting plate is provided with a guide rod along the vertical direction of the axis, and the guide rod penetrates the guide hole.
  • the conveying device includes a positioning groove, at least one conveying roller assembled in the positioning groove, and a motor for driving the rotation of the conveying roller is arranged at the bottom of the positioning groove;
  • the positioning groove includes an assembling part and a solid Mounting parts provided on both sides of the assembly part; the mounting part and the assembly part are fixedly connected and integrally formed; the conveying roller is located in the assembly part; a guide notch is formed between the assembly part and the mounting part, and the guide notch is the same as the height of the positioning part The same;
  • the two ends of the connecting shaft of the conveying roller are respectively rotatably connected with positioning seats, which are fixed in the installation part of the positioning groove;
  • a number of symmetrically arranged conveying and positioning mechanisms are fixed on the inner wall of the cutting channel steel frame, and the conveying and positioning
  • the mechanism includes a positioning plate, a connecting plate fixed on the positioning plate, two parallel mounting plates are vertically arranged on the connecting plate, and two conveying devices are respectively fixed on the mounting plate; the
  • the conveying device includes a driving wheel assembled on the mounting plate, and adjacent driving wheels are connected by a conveying chain and a conveying belt.
  • the steel plate conveying rack is against the conveying belt, and the outermost drive
  • the wheel is connected to the drive motor through a connecting chain;
  • the drive motor is fixed on the cutting channel steel frame;
  • the steel plate conveying frame includes a support frame with a square structure, and a number of horizontal partitions are arranged horizontally along the length of the support frame.
  • a support plate is fixed on the board; a number of transverse partitions are arranged on the support frame at equal intervals, and the transverse partitions are fixedly connected to the support frame and are integrally formed; the support plate is formed with a number of V-shaped notches for positioning the steel plate;
  • the rear support sliding device includes a number of rear support seats, the outermost rear support seat is fixedly provided with a rear drive motor, the rear support seat is equipped with a rear conveyor belt, and the steel plate conveying frame abuts against the rear support
  • the rear conveyor belt on the seat is driven by the rear drive motor to rotate the rear conveyor belt, which is used to convey the steel plate conveyor rack;
  • the bottom of the rear channel steel bracket is fixed with a number of rear connection bases, and the rear connection base is fixed on the It is provided with a buffer cylinder for the slow drop of the steel plate conveyor frame; one end of the buffer cylinder is fixed on the rear connection base, and the other end abuts against the rear support seat;
  • the rear support seat includes a connecting
  • the grabbing and conveying device includes a rack, a horizontal sliding mechanism is installed on the rack, a sliding seat is slidably connected to the horizontal sliding mechanism, and a driving motor is arranged on the sliding seat.
  • the shaft passes through the sliding seat, and the bottom of the drive shaft is connected with a driving gear.
  • a positioning rack meshed with the driving gear is installed on the top of the rack, and the positioning rack is arranged along the length of the rack;
  • a lifting mechanism is slidably connected to the seat, and the bottom of the lifting mechanism is equipped with a manipulator device for grabbing steel plates;
  • the lifting mechanism includes a sliding sleeve fixed on the sliding seat, and a lifting driving cylinder is fixed on the sliding seat.
  • a guide column is slidably connected in the sliding sleeve, and the guide column passes through the sliding sleeve and is connected to the manipulator device; the movement of the driving cylinder is used for the manipulator.
  • the device is lifted and lowered; the lateral sliding mechanism includes a lateral upper rail and a lateral side rail respectively fixed on the top and sides of the rack.
  • the lateral upper rail and the lateral side rail are slidably connected with a lateral upper slider seat and Lateral side slider seat;
  • the manipulator device includes a positioning plate, fixed on the positioning plate on both sides of the clamping device arranged opposite to each other;
  • the clamping device includes an "L" structure of the connecting plate, the top of the connecting plate is fixed with a drive Cylinder, the outer side of the connecting plate is equipped with a clamping assembly for clamping the steel plate, and the connecting plate and the positioning plate are slidingly connected by a sliding mechanism;
  • the bottom of the positioning plate is equipped with an electromagnet for adsorbing the steel plate, and the clamping components on both sides are through the sliding mechanism Sliding, used to clamp the steel plate.
  • the clamping assembly includes a clamping positioning plate arranged on the top of the connecting plate, a positioning cylinder is vertically fixed on the clamping positioning plate, a connecting seat is installed on the outside of the positioning cylinder, and the connecting seat is connected Hinge, the hinge is connected to the drive shaft of the turning drive cylinder, the other end of the turning drive cylinder is fixed with a sleeve, the bottom of the positioning cylinder is relatively fixed with a mounting plate, and the outer side of the mounting plate is connected in an "L" shape.
  • the clamping plate is connected to the middle of the clamping plate.
  • the ends of the clamping plates on both sides are connected by a turning shaft.
  • the turning shaft is sleeved in the sleeve.
  • the turning drives the cylinder up and down.
  • the turning shaft drives the clamping plates on both sides.
  • Flip make the clamping plates located on the clamping devices on both sides of the positioning plate relatively flip, adjust the distance between the clamping plates on both sides by a sliding mechanism, for clamping the steel plate;
  • the sliding mechanism includes the positioning plates fixed respectively
  • the upper rails and side rails on the top and side parts correspond to this, the upper rail and the side rails are respectively connected with an upper slider seat and a side slider seat; the upper slider seat and the side slider seat are fixed on the connecting plate
  • the positioning plate is fixedly provided with a cylinder protection plate corresponding to the position of the driving cylinder, the cylinder protection plate is located at the end of the upper rail, and the driving shaft of the driving cylinder is fixed on the cylinder protection plate.
  • the adjustment mechanism includes a cylinder support device, an X-axis cylinder pushing a fixed plate fixed on the grasping and conveying device, and the cylinder support device is slidably connected to the rail and is located in the adjacent grasping and conveying device.
  • the X-axis cylinder pushes the fixed plate and the front end of the fixed plate is vertically fixed with a cylinder block
  • the X-axis cylinder pushes the fixed plate with an X-axis cylinder.
  • the drive shaft of the X-axis cylinder passes through the cylinder block and abuts against the cylinder support device.
  • the shaft cylinder drives the expansion and contraction of the drive shaft to adjust the distance between adjacent grabbing and conveying devices;
  • the cylinder support device includes a cylinder support base, a cylinder support plate vertically fixed on the cylinder support base, and the top of the cylinder support plate is arranged There is a guide hole, a guide sleeve is sleeved in the guide hole, and an adjusting rod is passed through the guide sleeve;
  • two sides of the cylinder support plate are formed with positioning grooves that match the end of the drive shaft, and the end of the drive shaft The part is clamped in the positioning groove; the opening of the positioning groove is upward, and the opening has a structure with a large upper end and a small end.
  • the upper and lower ends of the positioning groove are respectively provided with an upper reinforcement plate and a lower reinforcement plate; the upper reinforcement plate and the lower reinforcement plate They are respectively arranged vertically on the cylinder support plate; the upper reinforcement plate corresponds to the opening of the positioning groove, and the distance between the upper reinforcement plate and the positioning groove is consistent with the outer diameter of the end of the drive shaft; on the cylinder seat A through hole is formed, a positioning sleeve is sleeved in the through hole, the adjusting rod is movably sleeved in the positioning sleeve, and a number of positioning holes are formed on the adjusting rod.
  • the X-axis cylinder pushes the fixed plate to be equipped with a fixed plate for clamping
  • the positioning mechanism is connected to the positioning hole;
  • the positioning mechanism includes a bearing fixing seat and a pin drive bottom plate respectively fixed on both sides of the X-axis cylinder pushing the fixed plate;
  • the top of the bearing fixing seat is vertically fixed with a bottom plate, and a pin is fixed on the bottom plate
  • the shaft drive cylinder, the pin drive shaft of the pin drive cylinder is equipped with a pin shaft that matches the positioning hole, the pin shaft passes through the pin drive base plate, and the pin drive shaft on the pin drive cylinder is driven by the pin shaft and the positioning
  • the hole clamping is used to adjust the distance between adjacent grabbing and conveying devices;
  • the pin drive base plate has an "L"-shaped structure and includes a pin support part and a guide part;
  • the guide part is vertically connected to the pin support part On the top, the pin support part and the guide part are fixedly connected and integrally formed;
  • the guide part
  • the steel plate guide device includes a front guide mechanism and a rear guide mechanism located on the fixed platform and arranged oppositely.
  • the front guide mechanism includes guide blocks installed on the left and right sides of the fixed platform and arranged symmetrically.
  • a sliding block is connected to the upper sliding block, one end of the sliding block is connected with a guide screw, the outer end of the guide screw is connected with a guide handwheel, and the other end of the sliding block is fixed with a guide plate in a "U" structure, which rotates inside the guide plate
  • a guide wheel is connected, and the guide hand wheel rotates the guide screw so that the slider slides on the guide block, which is used to adjust the position of the guide plate, and then drive the guide wheel to approach or move away from the conveyed steel plate;
  • the steel plate conveying positioning device includes a base, The front positioning mechanism and the rear positioning mechanism are fixed on the base and arranged oppositely.
  • the front positioning mechanism and the rear positioning mechanism are fixedly equipped with horizontal rods and connecting rods; the front positioning mechanism includes a conveying roller and two supporting rods arranged symmetrically.
  • a guide groove is formed between the two support rods, and the two ends of the conveying roller are assembled in the guide groove.
  • the conveying roller is driven by a driving motor.
  • the conveying roller is equipped with a pressure roller.
  • the pressure roller is equipped with an adjustment mechanism for adjusting the up and down movement of the pressure roller.
  • a steel plate conveying channel is formed between the roller and the conveying roller.
  • the adjusting mechanism drives the pressing roller to move, and then drives the pressing roller to move closer to or away from the conveying roller;
  • the steel plate derusting device includes a base and a derusting mechanism arranged on the base
  • the rust removal mechanism includes at least one transfer roller and two symmetrically arranged rust removal support rods. A rust removal guide groove is formed between the two rust removal support rods.
  • the two ends of the transfer roller are assembled in the rust removal guide groove and are driven by Driven by a motor, the transfer roller is equipped with a rolling roller suitable for the transfer roller; the rolling roller is driven to rotate by the driving motor, and the rolling roller is equipped with a lifting device for adjusting the up and down movement of the rolling roller; the lifting device drives the rolling
  • the rollers move to drive the rollers to move closer to or away from the conveying rollers; the surfaces of the rollers and the conveying rollers are evenly equipped with steel ball brushes, and the drive motor drives the rollers and the steel ball brushes on the surfaces of the conveying rollers to rotate and rub the steel plate.
  • the steel plate rust removal and dust removal device includes a closed dust cover arranged on the upper end of the rust removal mechanism, the dust cover is equipped with a fan, and the upper and lower ends of the rust removal mechanism are respectively equipped with an upper collection mechanism and a lower collection mechanism;
  • the dust collecting hood is installed on the upper collecting mechanism.
  • the upper collecting mechanism and the lower collecting mechanism are provided with through holes for the steel plate to pass through; the upper collecting mechanism and the lower collecting mechanism are in contact with the surface of the rolling roller and the conveying roller on the rust removing mechanism. , Used to clean up the upper and lower surfaces of the steel plate after embroidering.
  • support blocks are formed on both sides of the fixed platform, and guide grooves are formed in the support blocks.
  • a jacking mechanism is slidably connected in the guide grooves; the guide blocks are arranged on the On the lifting mechanism, the distance between the guide wheel on the guide block and the fixed platform is adjusted by the lifting mechanism;
  • the lifting mechanism includes a lifting cylinder, a cylinder mounting seat and a lifting support plate;
  • One end of the jacking cylinder is fixedly arranged on the cylinder mounting seat, the other end of the jacking cylinder is connected with a jacking support plate, and the guide block is fixed on the jacking support plate;
  • the guide screw is sleeved with a shock-absorbing spring ,
  • the damping spring is located between the guide hand wheel and the sliding block;
  • the adjustment mechanism includes sliding seats installed at both ends of the pressure roller, the sliding seats are slidably connected in the guide grooves, the sliding seats are fixed with moving rods, and the horizontal rods are fixed on top
  • the adjusting motor drives the adjusting rod to rotate, thereby driving the moving rod to move , Used to adjust the pressure roller to move up and down; the two ends of the adjusting rod are formed with rotating gears, corresponding to this, the moving rod is formed with adjusting gears meshing with the rotating gears; both sides of the conveying roller are equipped with positioning seats , A mounting seat is fixed on the support rod, the positioning seat is detachably connected to the mounting seat, the conveying shaft of the conveying roller is rotatably connected to the positioning seat, and one end of the conveying shaft is connected to the driving motor; the mounting seat is in a " ⁇ " type structure , A mounting plate is fixed on the positioning base, and the mounting plate and the mounting base are fastened by bolts; a positioning plate is fixed on the support rod, and a track is fixed on the positioning plate. Correspondingly, both sides of the sliding seat are fixed A connecting plate corresponding to the positioning plate is formed with a sliding groove that is slidingly matched with the rail.
  • the lifting device includes a rust removing sliding seat installed at both ends of the rolling roller, the rust removing sliding seat is externally connected with an upper shell, and the upper shell is slidably connected in the rust removing guide groove.
  • the conveying shaft of the pressure roller is rotatably connected to the rust removal sliding seat, and one end of the conveying shaft is connected to the drive motor;
  • the upper shell is fixed with a rust removal moving rod, and the rust removal moving rod is installed with a lifting motor, which drives the rust removal movement
  • the rod movement is used to adjust the up and down movement of the rolling roller;
  • the rust removal support rod is fixedly provided with a sliding rail, corresponding to this, the upper casing is equipped with upper connecting grooves that are adapted to the sliding rail to connect The trough and the slide rail are slidingly connected, and the rust removal moving rod is driven by the lifting motor to move, which is used to drive the rolling roller to move closer to or away from the steel plate;
  • both sides of the conveying roller are equipped with rust removal positioning seats, and the rust removal positioning seat is covered with a lower shell
  • the lower shell is arranged in the rust removing guide groove, the conveying shaft of the transfer roller is rotatably connected to the rust
  • the invention has simple structure, unique design and easy operation
  • Figure 1 is a schematic structural diagram of an embodiment of the present invention
  • FIG. 2 is a schematic diagram of the structure of a steel plate derusting mechanism according to an embodiment of the present invention
  • Fig. 3 is a diagram of the use state of the embodiment of the steel plate guide device in the steel plate derusting mechanism of the present invention
  • FIG. 4 is a side view of the embodiment of the steel plate guide device in the steel plate derusting mechanism of the present invention in use;
  • Figure 5 is a schematic structural view of an embodiment of a steel plate guide device in a steel plate derusting mechanism of the present invention
  • Figure 6 is a top view of an embodiment of a steel plate guide device in a steel plate derusting mechanism of the present invention
  • Figure 7 is a schematic structural view of an embodiment of a steel plate conveying and positioning device in a steel plate derusting mechanism of the present invention.
  • Figure 8 is a side view of an embodiment of a steel plate conveying and positioning device in a steel plate derusting mechanism of the present invention
  • Figure 9 is a front view of an embodiment of a steel plate conveying and positioning device in a steel plate derusting mechanism of the present invention.
  • Figure 10 is a schematic structural view of an embodiment of a steel plate rust removing device in a steel plate rust removing mechanism of the present invention.
  • Figure 11 is a side view of an embodiment of a steel plate derusting device in a steel plate derusting mechanism of the present invention.
  • Figure 12 is a front view of an embodiment of a steel plate rust removing device in a steel plate rust removing mechanism of the present invention
  • Figure 13 is a schematic structural view of an embodiment of a steel plate rust removal and dust removal device in a steel plate rust removal mechanism of the present invention
  • Figure 14 is a top view of an embodiment of a steel plate rust removing and dust removing device in a steel plate rust removing mechanism of the present invention
  • FIG. 15 is a bottom view of an embodiment of a steel plate rust removing and dust removing device in a steel plate rust removing mechanism of the present invention.
  • Figure 16 is a side view of an embodiment of a steel plate rust removal and dust removal device in a steel plate rust removal mechanism of the present invention
  • Figure 17 is a schematic structural diagram of an embodiment of the three-station automatic exchange workbench of the present invention.
  • 18 is a schematic structural view of an embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention.
  • Figure 19 is a front view of an embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention.
  • 20 is a side view of the conveying mechanism of the embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention.
  • 21 is a schematic diagram of the conveying mechanism of an embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention.
  • 22 is a schematic structural view of an embodiment of a steel plate cutting platform in a three-station automatic exchange workbench of the present invention.
  • Figure 23 is a top view of an embodiment of a steel plate cutting platform in a three-station automatic exchange table of the present invention.
  • Figure 24 is a front view of an embodiment of a steel plate cutting platform in a three-station automatic exchange table of the present invention.
  • 25 is a schematic structural view of an embodiment of the steel plate rear exchange platform in the three-station automatic exchange workbench of the present invention.
  • Figure 26 is a front view of an embodiment of the steel plate rear exchange platform in the three-station automatic exchange workbench of the present invention.
  • FIG. 27 is a partial enlarged view of embodiment A of the steel plate rear exchange platform in the three-station automatic exchange workbench of the present invention.
  • Figure 28 is a schematic structural diagram of an embodiment of a truss manipulator of the present invention.
  • Figure 29 is a schematic structural diagram of the adjusting mechanism of the truss-type manipulator according to the embodiment of the present invention.
  • Figure 30 is a schematic structural diagram of a grasping and conveying device in a truss-type manipulator according to an embodiment of the present invention.
  • Figure 31 is a side view of the gripping and conveying device in a truss manipulator according to an embodiment of the present invention.
  • 32 is a schematic diagram of the structure of the manipulator device in the truss-type manipulator according to the embodiment of the present invention.
  • Figure 33 is a bottom view of the manipulator device in the truss manipulator according to the embodiment of the present invention.
  • an intelligent steel plate production device including a rust remover feeding roller table 150, a steel plate rust removing mechanism 151, a rust remover receiving roller table 152, and a three-station automatic exchange table arranged in sequence 153.
  • the workbench 153 includes a steel plate front exchange platform 100, a steel plate cutting platform 101, and a steel plate rear exchange platform 102 arranged in sequence;
  • the steel plate derusting mechanism 151 includes a fixed platform 19, and a steel plate guide device 190, which is arranged on the fixed platform 19, Steel plate conveying and positioning device 191, steel plate derusting device 192, and steel plate derusting and dusting device 193;
  • the truss manipulator 154 includes a number of trusses 14 and a number of grabbing and conveying devices 13;
  • truss support seats 140 are installed on both sides of the bottom of the truss 14
  • a truss support block 141 is installed on the truss support base 140, a number of
  • the working principle of the present invention is that the steel plate is hoisted and placed on the feeding roller table of the derusting machine manually, and the start button is pressed, and the roller table has an automatic centering mechanism, so that the center line of the steel plate coincides with the center line of the production line.
  • the roller table motor drives the steel plate and sends it to the steel plate derusting machine.
  • the steel plate derusting machine Through the steel plate derusting machine, most of the oxide scale and floating rust have been removed.
  • the steel plate After the rust remover receives the material roller table, the steel plate is sent to the first station of the three-station exchange table.
  • the exchange table moves to the cutting station (the second station of the exchange work platform) through its own mechanism, and performs flame or plasma cutting.
  • the slats are exchanged to the third station.
  • the slats on the third station pass through the truss-type manipulator to place the chamfering machine feeding roller table, and the remaining slats are transported by the truss-type manipulator to the slat buffer station, waiting for edge milling or chamfering.
  • the feeding roller of the chamfering machine drives the steel plate, and the two sides of the strip are chamfered and milled at the same time through the double-sided double-sided milling machine.
  • the slats pass through the chamfering machine's receiving roller table, and then they are collected in the unloading buffer station for buffering.
  • the slats are manually hoisted to the mobile trolley, and then the slats are transported to the next production line by the mobile trolley.
  • the island cleaning process is completed.
  • the milling machine will not stop and increase the mobile trolley, (store the milled slats, buy time for manual loading and loading, and at the same time go to the process to store materials.
  • the buffer material station 155 of the present invention is an auxiliary unit; the CNC flame plasma cutting machine of the present invention can cut multiple workpieces at the same time, but the processing time is very long; the double-sided double-sided milling machine 157 can only process one workpiece at a time , Short processing time.
  • the workpiece cut by the CNC flame plasma cutting machine is "buffered", which can improve the processing beat of the entire production line; after cutting into strips,
  • the truss manipulator grabs the slats to the conveyor roller table of the slitting machine.
  • the remaining slats are placed in the buffering station by the truss manipulator; the buffering station is composed of racks, moving pads, air cylinders, etc.; the slats are stacked to save space.
  • the main function of the double-sided double-sided milling machine 157 The workpiece of the CNC flame plasma cutting machine will have "slag" after cutting, uneven edges, size errors and other problems, which will affect the welding quality of the subsequent welding process. At this time, it is necessary Use a milling cutter to do "clean edge” treatment to ensure the reliability of the welding process; workpieces that need to be grooved to be welded should be processed according to the design requirements.
  • the steel plate guide device 190 includes a front guide mechanism 200 and a rear guide mechanism 201 that are located on the fixed platform 19 and are arranged oppositely.
  • the front guide mechanism 200 includes guide blocks installed on the left and right sides of the fixed platform 19 and arranged symmetrically. 21.
  • a slider 26 is slidably connected to the guide block 21, one end of the slider 26 is connected with a guide screw 22, the outer end of the guide screw 22 is connected with a guide hand wheel 23, and the other end of the slider 26 is fixed with a "U ”-Shaped structure of the guide plate 24, the guide plate 24 is rotatably connected with a guide wheel 25, the guide hand wheel 23 rotates the guide screw 22, so that the slider 26 slides on the guide block 21, used to adjust the position of the guide plate 24, and then Drive the guide wheel 25 close to or away from the conveyed steel plate; the steel plate guide device of the present invention enables the steel plate to be guided by the steel plate through the contact between the steel plate and the guide device during the conveying process, so that the guide wheel can guide the steel plate and improve the stability.
  • the distance between the guide wheels can be adjusted, and the steel plate of different widths can be guided.
  • the use range is wide; the surface of the guide wheel is made of wear-resistant material to improve The friction force between the guide wheel and the steel plate is effectively guided because of the limit guide of the guide wheel; this not only protects the steel plate, but also improves the dimensional accuracy of the processed steel plate.
  • the steel plate conveying positioning device 191 includes a base 3, a front positioning mechanism 30 and a rear positioning mechanism 31 fixed on the base 3 and arranged oppositely, and a horizontal rod 32 and a connecting rod 35 are fixed on the front positioning mechanism 30 and the rear positioning mechanism 31;
  • the front positioning mechanism 30 includes a conveying roller 301 and two support rods 302 arranged symmetrically.
  • a guide groove 303 is formed between the two support rods 302. The two ends of the conveying roller 301 are assembled in the guide groove 303 and are driven by a driving motor.
  • a pressure roller 33 is arranged on the roller 301, and an adjustment mechanism 34 for adjusting the up and down movement of the pressure roller 33 is arranged on the pressure roller 33.
  • a steel plate conveying channel 304 is formed between the pressure roller 33 and the conveying roller 301.
  • the adjustment mechanism 34 drives the pressure roller. 33 moves, and then drives the pressure roller 33 to move closer to or away from the conveying roller 301; the adjustment mechanism provided in the present invention can adjust the pressure roller to compress the steel plate being conveyed, prevent the steel plate from jumping, reduce noise, and improve the stability and stability of steel plate conveying. Safety; At the same time, an adjustment mechanism is set to adjust the distance between the pressing roller and the conveying roller, so that the conveying roller table of the present invention can adapt to the conveying requirements of steel plates of different lengths and models.
  • the steel plate descaling device 192 includes a machine base 4 and a descaling mechanism 40 provided on the machine base 4; the descaling mechanism 40 includes at least one conveying roller 41 and two descaling support rods 42 arranged symmetrically, two descaling supports A rust removing guide groove 43 is formed between the rods 42. The two ends of the conveying roller 41 are assembled in the rust removing guide groove 43. Driven by a driving motor, the conveying roller 41 is equipped with a rolling roller 44 that matches the conveying roller 41. The rolling roller 44 is driven to rotate by a drive motor.
  • the rolling roller 44 is equipped with a lifting device 45 for adjusting the up and down movement of the rolling roller 44; the lifting device 45 drives the rolling roller 44 to move, and then drives the rolling roller 44 to move closer or away Conveyor roller 41; the surface of the rolling roller 44 and the transport roller 41 are evenly provided with steel ball brushes 46, and the driving motor drives the rolling roller 44 and the steel ball brush 46 on the surface of the transport roller 41 to rotate and rub the surface of the steel plate; the present invention Steel ball brushes are evenly distributed on the surface of the rolling roller and the conveying roller, and the steel plate can be derusted on both sides at the same time, which greatly improves the efficiency of rust removal of the steel plate; the steel ball brush is spirally wound on the surface of the rolling roller and the conveying roller , It not only cleans the rust layer and adhesions on the surface of the steel plate, but also makes the steel plate meet certain surface quality requirements; the steel plate rust removal device is not restricted by the site; the degree of automation is high, the rust removal efficiency is high, which is conduc
  • the steel plate rust removing and dust removing device 193 includes a dust collecting hood 17 arranged at the upper end of the rust removing mechanism, which is equipped with a fan, and the upper and lower ends of the rust removing mechanism are respectively equipped with an upper collecting mechanism 170 and a lower collecting mechanism 171
  • the dust collecting hood 17 is installed on the upper collecting mechanism 170, the upper collecting mechanism 170 and the lower collecting mechanism 171 are provided with through holes for the steel plate to pass through; the upper collecting mechanism 170 and the lower collecting mechanism 171 and the rolling roller on the rust removing mechanism 44 and the conveying roller 41 are attached to the surface to clean up the upper and lower surfaces of the steel plate after embroidering; the upper and lower collection mechanisms can respectively recover and grind the rust on the upper and lower surfaces of the steel plate.
  • rollers there are three rollers, each with 2 positive and 1 reverse structure, so that the rust removal device has two-way power, improves the rust removal efficiency of the steel plate, and at the same time prevents the position of the rolling roller from moving, and can be continuously polished and removed. Rust improves the collection efficiency of rust scraps of the upper collection mechanism and the lower collection mechanism; avoids flying in the air and causing health hazards to the staff.
  • the front guide mechanism 200 and the rear guide mechanism 201 have the same structure, and the distance between the front guide mechanism 200 and the rear guide mechanism 201 is greater than the length of the conveying steel plate;
  • the guide mechanism 200 plays a positioning role.
  • the rear guide mechanism 201 actually plays the role of proofreading, which can make the guide and conveying of the steel plate more accurate and provide the steel plate Conveying and processing efficiency;
  • the guide wheel 25 is installed on the guide plate 24 in the "U"-shaped structure through the axle, and the guide wheel 25 is located on the conveying roller of the conveying steel plate;
  • the fixed platform 19 is formed with support blocks 27 on both sides of the support block 27 A guide groove 28 is formed.
  • a jacking mechanism 202 is slidably connected in the guide groove 28; the guide block 21 is provided on the jacking mechanism 202, and the jacking mechanism 202 adjusts the guide block 21
  • the jacking mechanism 202 in the present invention includes a jacking cylinder 204, a cylinder mounting seat 205 and a jacking support plate 206; one end of the jacking cylinder 204 is fixedly arranged at the On the cylinder mounting seat 205, the other end of the jacking cylinder 204 is connected with a jacking support plate 206, and the guide block 21 is fixed on the jacking support plate 206.
  • the jacking mechanism can also be other structures with lifting functions, such as a telescopic cylinder or a threaded lifting structure.
  • a guide scale 203 is formed on the guide block 21, and the guide scale 203 corresponds to the position of the slider 26; the present invention is formed with a guide scale on the guide block, and the distance between the guide wheels can be adjusted according to the specifications of the steel plate, which is suitable for different specifications Steel plate conveying guide; the top end of the guide wheel 25 and the top end of the steel plate processing stick are located on the same horizontal plane; making the steel plate in the conveying and guiding process, the processing stick can facilitate the positioning of the steel plate, which provides convenience for subsequent processing;
  • the surface of 25 is made of wear-resistant material; the surface of the guide wheel is made of wear-resistant material, which improves the friction between the guide wheel and the steel plate, because the limit guide of the guide wheel can effectively guide the steel plate ; This not only protects the steel plate, but also improves the dimensional accuracy of the processed steel plate; a shock-absorbing spring 29 is sleeved on the guide screw 22, and the shock-absorbing spring is located between the guide handwheel 23 and the slider 26; , Through
  • the adjustment mechanism 34 includes sliding seats 305 installed at both ends of the pressure roller 33.
  • the sliding seats 305 are slidably connected to the guide grooves 303.
  • the sliding seats 305 are fixedly provided with a moving rod 306, a horizontal rod A connecting seat 307 is fixed on 32, an adjusting rod 308 is connected between adjacent connecting seats 307, an adjusting motor 309 is installed in the middle of the adjusting rod 308, and the moving rod 306 passes through the horizontal rod 32 and is rotatably connected to the connecting seat 307.
  • the motor 309 drives the adjusting rod 308 to rotate, and then drives the moving rod 306 to move, which is used to adjust the pressing roller 33 to move up and down;
  • the adjusting mechanism provided in the present invention can adjust the pressing roller to compress the steel plate during transportation, prevent the steel plate from jumping, and reduce Noise improves the stability and safety of steel plate conveying;
  • an adjustment mechanism is set to adjust the distance between the pressing roller and the conveying roller, so that the conveying roller table of the present invention can adapt to the conveying requirements of different length and type steel plates;
  • a rotating gear 310 is formed at both ends of 308.
  • an adjusting gear 318 meshing with the rotating gear 310 is formed on the moving rod 306; the rotating gear 310 and the adjusting gear 318 mesh with each other and are used to adjust multiple sliding tables. 2 to realize the adjustment of the distance between the conveying roller 301 and the pressure roller 33 to prevent the steel plate from falling due to the excessively large distance between the conveying roller 301 and the pressure roller 33 during the conveying process;
  • the two sides of 301 are equipped with positioning seats 311, and the supporting rod 302 is fixedly provided with a mounting seat 318.
  • the positioning seat 311 and the mounting seat 318 are detachably connected, which is convenient for the maintenance and replacement of the conveying roller, convenient and fast, and has strong practicability;
  • the conveying shaft is rotatably connected to the positioning base 311, and one end of the conveying shaft is connected to the drive motor;
  • the mounting base 318 is in a " ⁇ " type structure, and the positioning base 311 is fixedly provided with a mounting plate 319.
  • the mounting plate 319 and the positioning base 311 are fastened by bolts ; Improve the firmness of the connection between the positioning seat 311 and the mounting seat 318, thereby improving the safety of use.
  • the support rod 302 is fixedly provided with a positioning plate 312, and the positioning plate 312 is fixedly provided with a rail 313.
  • a connecting plate 314 corresponding to the positioning plate 312 is fixed on both sides of the sliding seat 305, and the connecting plate 314 is formed with The sliding groove 315 that is slidably matched with the rail 313;
  • the positioning plate 312 has an "L"-shaped structure, and correspondingly, the connecting plate 314 has an "L”-shaped structure;
  • the positioning plate 312 and the connecting plate 314 are arranged opposite to each other; the positioning plate of the present invention passes through the positioning plate
  • the track is fixed on the top to cooperate with the chute on the connecting plate, which makes the sliding of the press roller more stable and convenient, and at the same time, it also improves the safety of use; in order to further guide the conveying steel plate to ensure that the steel plate can be Transported to a designated position, the present invention also includes a plurality of buffer rubber sleeves 316, and the plurality of buffer rubber sleeves
  • a plurality of buffer rubber sleeves 316 are abutted on the outer sides of the two support rods 302, which can prevent the steel plate from colliding and scratching; at the same time, the length (that is, the height direction) of the buffer rubber sleeve 316 of the present invention is less than the length of the support rod 302 (Ie the height direction).
  • the spiral groove 317 is formed on the conveying roller 301; the present invention Spiral groove 317 is formed on the conveyor roller, which can facilitate the adjustment of the steel plate when the steel plate touches the conveyor roller, and make the steel plate run smoothly during the overall operation of the conveyor roller table, preventing the steel plate from slipping on the conveyor roller table and causing ineffective operation phenomenon.
  • the steel ball brush 46 is spirally wound on the surface of the rolling roller 44 and the conveying roller 41; the steel ball brush of the present invention is spirally wound on the surface of the rolling roller and the conveying roller. Not only the rust layer and adhesion on the surface of the steel plate are cleaned, but also the steel plate meets certain surface quality requirements.
  • the lifting device 45 includes a rust removing sliding seat 47 installed at both ends of the rolling roller 44.
  • the rust removing sliding seat 47 is sheathed with an upper shell 401, and the upper shell 401 is slidably connected in the rust removing guide groove 43.
  • the conveying shaft is rotatably connected to the rust removing sliding seat 47, and one end of the conveying shaft is connected to a driving motor; the upper shell 401 is fixedly provided with a rust removing moving rod 48, and the rust removing moving rod 48 is installed with a lifting motor 49, which is driven by the lifting motor 49
  • the rust removal moving rod 48 moves to adjust the up and down movement of the rolling roller 44; the lifting device provided in the present invention is used to adjust the distance between the rolling roller and the conveying roller to improve the stability and safety of rust removal;
  • the steel plate rust removal device of the present invention can adapt to the rust removal requirements of different thickness steel plates;
  • the rust removal support rod 42 is fixed with a sliding rail 404, corresponding to this, the upper shell 401 is equipped with sliding rails on both sides
  • the upper connecting groove 405 that is adapted to the 404, the connecting groove 405 is slidably connected with the sliding rail 404, and the rust removal moving rod 48 is driven to move by the lifting
  • the two sides of the conveying roller 41 are equipped with rust removing positioning seats 402.
  • the rust removing positioning seat 402 is externally connected with a lower shell 403.
  • the lower shell 403 is arranged in the rust removing guide groove 43.
  • the conveying shaft of the transfer roller 41 is rotatably connected to the rust removing On the positioning seat 402, one end of the conveying shaft is connected to the drive motor; both sides of the lower shell 403 are provided with lower connecting grooves 406 that are adapted to the sliding rail 404, and the lower connecting groove 406 is matched with the sliding rail 404;
  • the conveying roller 41 is provided with three, respectively, 2 positive and 1 reverse structure, so that the rust removal device has two-way power, improves the efficiency of rust removal of the steel plate, but also ensures that the overall operation process of the steel plate is in a stable state; specifically, including the first The transfer roller 410, the second transfer roller 411, and the third transfer roller 412; correspondingly, there are three rolling rollers 44
  • they include the first rolling roller 440, The second roller 441 and the third roller 442; the first roller 410 and the third roller 412 rotate clockwise, the second roller 411 rotates counterclockwise; correspondingly, the first roller 440 And the third rolling roller 442 rotates clockwise, and the second rolling roller 441 rotates counterclockwise.
  • first transfer roller 410, the second transfer roller 411, and the third transfer roller 412 there is a gap between.
  • This gap is used to collect the rust-removed waste material to further meet the requirements of dust removal and environmental protection; the spiral steel ball brush 46 on the first conveying roller 410 and the third conveying roller 412 and the spiral steel ball brush 46 on the second conveying roller 411 Staggered arrangement; the first rolling roller 440 and the second rolling roller 441 are spiral-shaped steel ball brushes 46 and the third rolling roller 442 are spiral-shaped steel ball brushes 46; the above technical solution is adopted to improve The rust removal efficiency of the steel plate has also been improved, and the steel plate has reached a certain surface quality requirement.
  • the upper collection mechanism 170 includes an upper housing 1701 with a downward opening.
  • the upper housing 1701 is attached to the outside of the rolling roller 44.
  • At least one upper connecting pipe 1702 is formed on the upper housing 1701.
  • the upper horizontal pipe 1703 is vertically connected to the connecting pipe 1702, and the upper connecting pipe 1702 is in communication with the upper horizontal pipe 1703; through the upper and lower collecting mechanisms, the rust on the upper and lower surfaces of the steel plate can be recovered, and the rollers can be rolled.
  • the lower end of the upper connecting pipe 1702 has a trumpet-shaped structure, and the upper connecting pipe 1702 is assembled between the adjacent rolling rollers 44 ;
  • the lower end of the upper connecting pipe 1702 is a horn-shaped structure, so that the horn-shaped end is blown in the direction of the upper horizontal pipe 1703 of the dust collecting hood 17, when the back-blowing operation is continuously performed, the pulse filter cartridge dust collector Under the control of, the upper connecting pipe 1702 enters the upper horizontal pipe 1703.
  • the lower collection mechanism 171 includes a lower casing 1711 with an upward opening.
  • the lower casing 1711 is attached to the outside of the conveying roller 41.
  • At least one lower connecting pipe 1712 is formed on the lower casing 1711.
  • the lower horizontal pipe 1713 is vertically connected, and the lower connecting pipe 1712 communicates with the lower horizontal pipe 1713;
  • the upper end of the lower connecting pipe 1712 has a trumpet-shaped structure, and the lower connecting pipe 1712 is assembled between the adjacent conveying rollers 41;
  • the lower connecting pipe 1712 is provided with three Are arranged equidistantly on the lower shell 1711, and three lower connecting pipes 1712 are connected in parallel to the lower horizontal pipe 1703; when the dust collection device is collecting, it will pass through the pulse filter cartridge dust collector to automatically pulse back-blowing the dust to the bottom.
  • the dust removal and collection device simultaneously performs a back-blowing operation on the inside of the lower housing 1711, which can perform all-round back-blowing on the inside of the lower housing 1711 to prevent the existence of dead corners and improve the blowing of rust and dust.
  • the present invention adopts high-energy dust removal device.
  • High-speed moving sand particles and impact motion under the action of positive air flow will generate a large amount of dust, which will be sucked into the dust removal device. It is efficient and energy-saving, and has a small footprint. Installation is simple; the dust collection equipment includes a cyclone separator arranged on the outside of the rust removal mechanism.
  • the cyclone separator is connected to a pulse filter cartridge dust collector through a pipe, and the pulse filter cartridge dust collector is connected to a dust removal fan through a pipe;
  • the rust debris generated by the collision between the shell and the lower shell is sucked out, which improves the rust removal effect of the steel plate surface.
  • the pulse filter cartridge dust collector can blow the rust debris in the upper shell and the lower shell to the dust collection equipment for centralized processing.
  • the three-station automatic exchange table 153 includes a steel plate front exchange platform 100, a steel plate cutting platform 101, and a steel plate rear exchange platform 102 arranged in sequence;
  • the steel plate front exchange platform 100 includes a slot Steel support 6, a steel plate conveying rack 60 assembled in the channel steel support 6, a supporting sliding device 600 for supporting and conveying the steel plate conveying rack 60, the steel plate conveying rack 60 is vertically arranged along the steel plate conveying direction for conveying steel plates
  • the conveying mechanism 61, the support sliding device 600 includes a number of support seats 65, the outermost support seat 65 is fixed with a drive motor 68, the support seat 65 is equipped with a conveyor belt 64, and the steel plate conveyor frame 60 abuts against the support seat 65
  • the conveyor belt 64 is driven by the drive motor 68 to rotate, and is used to convey the steel plate conveyor frame 60;
  • the inner side wall of the channel steel bracket 6 is formed with a number of sliding rails 62.
  • the support seat 65 is provided with a number of The sliding groove 63 to which the sliding rail 62 fits, the sliding rail 62 and the sliding groove 63 cooperate with each other, and are used for the lifting of the steel plate conveying frame 60; the sliding rail and the sliding groove are matched with each other to make the steel plate conveying frame vertically lift. Skew occurs, which improves the stability and safety of the steel plate conveying by the steel plate conveyor.
  • the steel plate cutting platform 101 includes a cutting channel steel frame 8 and two conveying devices 84 for conveying the steel plate conveying frame 60; the two conveying devices 84 are assembled on the inner side wall of the cutting channel steel frame 8; the cutting channel steel frame 8 is installed with Two rail mounting bases 80 spaced parallel to the left and right, the rail mounting base 80 is equipped with a rail 81, and a CNC flame plasma cutting machine 82 for cutting steel plates is slidably connected to the rail 81; the steel plate cutting platform 101 It includes a rear channel steel bracket 9 and a rear support sliding device 900 for supporting and conveying the steel plate conveyor frame 60.
  • the inner side wall of the rear channel steel bracket 9 is formed with a number of rear sliding rails 92.
  • the rear The supporting sliding device 900 is provided with a number of rear sliding grooves 93 that are adapted to the rear sliding rail 92, and the rear sliding rail 92 and the rear sliding groove 93 cooperate with each other for lifting and lowering the steel plate conveying frame 60;
  • the steel plate front exchange platform, the steel plate cutting platform and the steel plate rear exchange platform can be set up; it can make the loading, cutting and unloading be carried out simultaneously, which effectively improves the efficiency of loading, cutting and unloading; reduces the production cost;
  • the steel plate front exchange platform of the present invention has several sets of liftable roller tables, which transport the steel plate to the steel plate cutting platform, and use the lifting mechanism to carry the steel plate on the steel plate conveyor rack and send it to the steel plate cutting platform for cutting. Move to the steel plate rear exchange platform and wait for the unloading; the exchange of the three workbenches enables continuous cutting of the steel plate, which greatly improves the work efficiency; the simple structure reduces the cost and improves the exchange efficiency while meeting the use
  • steel plate conveyor racks 60 which are slidably connected to the steel plate front exchange platform 100, the steel plate cutting platform 101 and the steel plate rear exchange platform 102; specifically, two steel plate conveyor racks 60 are provided, one of which is a steel plate conveyor rack 60 When the steel plate placed on the upper plate is being cut, the steel plate is already prepared on the other steel plate conveyor 60.
  • the two steel plate conveyors 60 and the steel plate front exchange platform 100, the steel plate cutting platform 101 and the steel plate rear exchange platform 102 are exchanged for use in cutting
  • the steel plate can be carried out continuously, which greatly improves the work efficiency; the structure is simple, which reduces the cost and improves the exchange efficiency while satisfying the use function; the bottom of the channel steel bracket 6 is fixed with a connecting base 67 corresponding to the conveying mechanism 61, which is connected
  • the base 67 is fixedly provided with a lifting cylinder 66 for driving the steel plate conveying frame 60 up and down; one end of the lifting cylinder 66 is fixed on the connecting base 67, and the other end is against the support base 65; the steel plate conveying frame can be lifted and lowered by the lifting cylinder 66 To different height positions, and can be accurately positioned, and the lifting process is stable and reliable;
  • the conveying mechanism 61 includes positioning plates 7 fixed on both sides of the steel plate conveying rack 60, and a conveying device 71 is installed between the positioning plates 7 on both sides to locate
  • the positioning plate 7 includes a positioning part 7-1 and a connecting part 7-2.
  • the positioning part 7-1 is in the shape of an "L".
  • the positioning part 7-1 and the connecting part 7-2 are fixedly connected and integrally formed.
  • the driving cylinder 72 is located in the connecting part.
  • the connecting part 7-2 is formed with a guide hole 73, and the bottom of the conveying device 71 is provided with a connection
  • the connecting plate 74 is provided with a guide rod 75 along the vertical direction of the axis.
  • the guide rod 75 penetrates the guide hole 73; the connecting portion 7-2 is formed with a guide hole 73, and the bottom of the conveying device 71 is provided with a connecting
  • the connecting plate 74 is provided with a guide rod 75 along the vertical direction of the axis, and the guide rod 75 penetrates through the guide hole 73; there are two guide holes 73, which are arranged symmetrically on both sides of the driving cylinder 72, corresponding to this Yes, there are two guide rods 75; through the cooperation of the guide rods and the guide holes, the stability and safety of the conveying device for conveying steel plates are improved; the stepping conveying drive device fully considers the conveying capacity of the conveying roller and adopts Driven by a motor, it can dynamically control the feed of the conveying roller.
  • the conveying device 71 includes a positioning groove 710, at least one conveying roller 711 assembled in the positioning groove 710, the bottom of the positioning groove 710 is provided with a motor 712 for driving the conveying roller 711 to rotate; the conveying roller 711 is driven by the motor 712, which has the characteristics of stable conveying
  • the positioning groove 710 includes a mounting portion 710-2 and mounting portions 710-1 fixed on both sides of the mounting portion 710-2; the mounting portion 710-1 and the mounting portion 710-2 are fixedly connected and integrally formed; using the above technical solution, The firmness of the entire positioning groove 710 is improved; the conveying roller 711 is located in the assembly part 710-2; there are two conveying rollers 711 arranged symmetrically in the positioning groove 710, and they are driven to rotate by a motor 712; two conveying rollers 711 are provided, It is suitable for conveying steel plates of different specifications, which improves the convenience and diversity of conveying; a guide notch 76 is formed between the assembling part 710-2 and
  • a guiding gap is formed between the assembly portion and the installation portion of the present invention, the guiding gap corresponds to the position of the positioning portion, and the guiding gap of the conveying device is detachably assembled on the connecting portion; one is to facilitate the assembly of the conveying device, Facilitate maintenance and loading and unloading, saving manpower and material resources, and improving work efficiency; the connecting plate 74 is fixed at the bottom of the mounting portion 710-1, and the length of the mounting portion 710-1 is consistent with the width of the connecting plate 74.
  • the two ends of the connecting shaft of the conveying roller 711 are respectively rotatably connected with a positioning seat 713, which is fixed in the mounting part 710-1 of the positioning groove 710; a positioning seat is provided, and both ends of the connecting shaft of the conveying roller are respectively rotatably connected to the positioning seat , Which makes the steel plate conveying smoothly, and at the same time, improves the continuity and smoothness of the conveying roller rotation; a number of symmetrically arranged conveying positioning mechanisms 85 are fixed on the inner side wall of the cutting channel steel frame 8.
  • the conveying positioning mechanism 85 includes a positioning plate 85-1 , The connecting plate 85-2 fixed on the positioning plate 85-1, two parallel mounting plates 85-3 are vertically arranged on the connecting plate 85-2, and the two conveying devices 84 are respectively fixed on the mounting plate 85- 3 upper; two conveying devices 84 include an upper conveying mechanism 846 and a lower conveying mechanism 847; the upper conveying mechanism 846 is used to cut the steel plate placed on the steel plate conveyor 83, and the lower conveying mechanism 847 is used to cut the steel plate after the completion of the processing
  • the steel plate conveying rack 60 returns; by setting two conveying devices, the upper conveying mechanism and the lower conveying mechanism, the upper conveying mechanism is used to cut the steel plate placed on the steel plate conveying rack, and the lower conveying mechanism is used to cut the steel plate after the processing is completed
  • the steel plate conveyor rack returns through the steel plate rear-mounted exchange platform 102. When the steel plate on the upper conveying mechanism is being cut and processed, the lower conveying mechanism has prepared the steel plates to be processed and cut
  • the two ends of the cutting channel steel frame 8 are provided with a limit device 86 for restricting the sliding of the CNC flame plasma cutting machine 82;
  • the limit device 86 includes a limit plate 86-1, which is vertically fixed on the limit plate 86-1
  • the set CNC flame plasma cutting machine can CNC cut steel plates of different thicknesses in the X, Y, and Z directions, which improves the efficiency of steel plate cutting and cutting and the quality of cutting and cutting; reduces the occupation of workshop space,
  • the additional equipment is lowered;
  • the conveying device 84 includes a driving wheel 841 assembled on the mounting plate 85-3.
  • the adjacent driving wheels 841 are connected by a conveying chain 842 and a conveying belt 843.
  • the steel plate conveying frame 60 abuts on the conveying belt 843,
  • the outermost driving wheel 841 is connected to the driving motor 845 through the connecting chain 844;
  • the driving motor 845 is fixed on the cutting channel steel frame 8;
  • the conveying positioning mechanism provided in the present invention can be used to support the conveying device, including the conveying device for conveying steel plates. safety.
  • the steel plate conveying frame 60 includes a support frame 8-1 having a square structure.
  • a plurality of transverse partitions 8-2 are arranged horizontally along the length direction of the support frame 8-1, and a support plate 8- is fixed on the transverse partition 8-2. 3;
  • a number of transverse partitions 8-2 are equidistantly arranged on the support frame 8-1, and the transverse partitions 8-2 are fixedly connected to the support frame 8-1 and are integrally formed; using the above solution, the overall structure of the steel plate conveying frame 60 is improved
  • the strength and structural firmness ensure the stability and safety of steel plate conveying; a number of V-shaped notches 8-4 for positioning the steel plate are formed on the supporting plate 8-3; by forming a number of V-shaped notches 8-4 for positioning the steel plate on the supporting plate
  • the V-shaped notch of the steel plate can firmly position the steel plate to be processed; when in use, the bevel edge of the steel plate to be processed is suspended to avoid splashing of slag caused by
  • the rear support sliding device 900 includes a number of rear support seats 95, the outermost rear support seat 95 is fixedly provided with a rear drive motor 98, and the rear support seat 95 is provided with a rear conveyor belt 94 and a steel plate conveying rack 60
  • the rear conveyor belt 94 against the rear support seat 95 is driven by the rear drive motor 98 to rotate the rear conveyor belt 94 for conveying the steel plate conveyor frame 60;
  • the bottom of the rear channel steel bracket 9 is fixed with several
  • the rear connection base 97 is fixedly provided with a buffer cylinder 96 for the steel plate conveying frame 60 to slowly descend; one end of the buffer cylinder 96 is fixed on the rear connection base 97, and the other end abuts against the rear support base 95;
  • the present invention can lift the rear steel plate conveyor frame to different height positions through the buffer cylinder, and can be accurately positioned, and the lifting process is stable and reliable;
  • the rear support seat 95 includes a connecting portion 95-1 and a supporting portion 95-2
  • the truss manipulator includes a number of trusses 14 and a number of grasping and conveying devices 13; truss support seats 140 are installed on both sides of the bottom of the truss 14, and truss support blocks 141 are installed on the truss support seat 140, and a number of truss 14 is connected by a truss support block 141, the truss support block 141 is installed with a transverse slide rail 142, a number of grabbing and conveying devices 13 are slidably connected to the transverse slide rail 142; an adjustment mechanism 210 is provided between adjacent grabbing and conveying devices 13 A first rack 143 is provided on one side of the transverse slide rail 142; a driving motor 144 is installed on one side of the grabbing and conveying device 13, and a first gear 145 is connected to the bottom of the driving motor 144 for transmission, and the first gear 145 It is set in engagement with the first rack 143; the present invention has a simple structure, is convenient and
  • the gripping and conveying device of the present invention uses the meshing transmission of the driving gear and the positioning rack to ensure the stability and safety of the sliding seat sliding on the lateral sliding mechanism.
  • the sliding seat is slidably connected with a lifting mechanism, which can lift the manipulator device to At different heights, the clamping components and sliding mechanisms on both sides cooperate with each other to clamp the steel plate, reduce labor costs, and relatively reduce the loss of manpower and material resources.
  • the movement of the steel plate does not need to be manually transported, only by a manipulator, and its construction High safety and high construction efficiency.
  • the grabbing and conveying device 13 includes a rack 208, a horizontal sliding mechanism 209 is installed on the rack 208, a sliding seat 20 is slidably connected to the horizontal sliding mechanism 209, and a driving motor 20-1 is arranged on the sliding seat 20.
  • the drive shaft of the drive motor 20-1 passes through the sliding seat 20, and the bottom of the drive shaft is connected with a drive gear.
  • a positioning rack 204 meshing with the drive gear is installed on the top of the rack 208.
  • the positioning rack 200 is arranged along the length direction of the rack 208; the sliding seat 20 is slidably connected with a lifting mechanism 200, and the bottom of the lifting mechanism 200 is equipped with a manipulator device 205 for grabbing steel plates; the lifting mechanism 200 includes a fixed on the sliding seat 20
  • the upper sliding sleeve 201, the sliding seat 20 is fixedly provided with a lifting drive cylinder 203, one end of the lifting drive cylinder 203 is fixed on the sliding seat 20, the other end is fixed on the manipulator device 205, and the sliding sleeve 201 is slidably connected
  • There is a guide post 202 which passes through the sliding sleeve 201 and is connected to the manipulator device 205; the movement of the driving cylinder 203 is used to lift the manipulator device 205; the device has a simple structure and is easy to operate.
  • the meshing transmission ensures the stability and safety of the sliding seat sliding on the horizontal sliding mechanism.
  • the sliding seat is slidably connected with a lifting mechanism, which can lift the manipulator device to different heights, and realize the movement of the manipulator in the horizontal and vertical directions.
  • Steel plate processing provides the basis for automation; the clamping components and sliding mechanisms on both sides cooperate with each other to clamp the steel plate, reduce labor costs, and reduce the loss of manpower and material resources. At the same time, the movement of the steel plate does not need to be manually transported, only by a robot , Its construction safety is high and construction efficiency is high.
  • the lateral sliding mechanism 209 includes a lateral upper rail 208-1 and a lateral side rail 208-2 respectively fixed on the top and sides of the row frame 208.
  • the lateral upper rail 208-1 and the lateral side rail 208-2 are respectively
  • the upper horizontal slider seat 208-3 and the horizontal side slider seat 208-4 are slidingly connected; the horizontal sliding mechanism provided by the present invention is provided with the top and side walls sliding at the same time, so that the sliding continuity of the sliding seat also makes the sliding
  • the manipulator device moves in an orderly and stable manner, which improves work efficiency;
  • the present invention is provided with a guide post, and through the sliding connection and cooperation of the guide post and the sliding sleeve, the manipulator device can be conveniently and safely lifted, and has the characteristics of safety and stability; specifically, there are two sliding sleeves 201, which are arranged symmetrically on the sliding seat. On 20, the lifting drive cylinder 203 is located between the two sliding sleeves 201; this further improves the stability of the device in the process of lifting the manipulator device, and provides a safety guarantee for subsequent steel plate processing.
  • the sliding base 20 has an "L" structure, and the upper and lateral sliding bases 208-3 and 208-4 are fixed on the bottom and the inner side of the sliding base 20 in the transverse direction.
  • the manipulator device 205 includes a positioning plate 12, fixed on two sides of the positioning plate 12 and oppositely arranged clamping devices 120;
  • the clamping device 120 includes a connecting plate 121 in an "L" structure, connected
  • the top of the plate 121 is fixedly provided with a driving cylinder 122, the outer side of the connecting plate 121 is equipped with a clamping assembly 124 for clamping the steel plate, and the connecting plate 121 and the positioning plate 12 are slidably connected by a sliding mechanism 123;
  • the bottom of the positioning plate 12 is equipped for suction
  • the clamping components 124 on both sides slide through the sliding mechanism 123 to clamp the steel plate; the device is simple in structure and easy to operate.
  • the electromagnet 1201 is used to adsorb the steel plate, and the clamping components on both sides and slide
  • the mechanism cooperates with each other to clamp and protect the steel plate, reduce labor costs, and relatively reduce the loss of manpower and material resources.
  • the movement of the steel plate does not need to be manually conveyed, only by a manipulator, and its construction safety is high and the construction efficiency is high.
  • the clamping assembly 124 includes a clamping positioning plate 124-1 arranged on the top of the connecting plate 121, a positioning cylinder 124-2 is vertically fixed on the clamping positioning plate 124-1, and a connecting seat 124- is installed outside the positioning cylinder 124-2. 5.
  • the hinge joint 124-6 is connected to the connecting seat 124-5, and the hinge 124-6 is connected to the drive shaft of the turning drive cylinder 124-7.
  • the other end of the turning drive cylinder 124-7 is fixedly provided with a sleeve 124- 9.
  • the bottom of the positioning cylinder 124-2 is fixedly fixed with a mounting plate 124-3.
  • the outside of the mounting plate 124-3 is rotatably connected with an "L"-shaped clamping plate 1200, and the mounting plate 124-3 is connected to the clamping plate 1200.
  • the ends of the clamping plates 1200 on both sides are connected by the turning shaft 124-8.
  • the turning shaft 124-8 is sleeved in the sleeve 124-9.
  • the turning drive cylinder 124-7 stretches up and down, and the turning shaft 124-8 drives
  • the clamping plates 1200 on both sides are flipped; the clamping plates 1200 on the clamping devices 120 on both sides of the positioning plate 12 are relatively flipped, and the distance between the clamping plates 1200 on both sides is adjusted by the sliding mechanism 123 for clamping the steel plate;
  • the sliding mechanism 123 for clamping the steel plate;
  • the sliding mechanism 123 includes an upper rail 123-1 and a side rail 123-2 fixed on the top and sides of the positioning plate 12, respectively.
  • the upper rail 123-1 and the side rail 123-2 are slidably connected to the upper rail 123-1 and the side rail 123-2 respectively.
  • the block seat 123-3 and the side slide seat 123-4; the upper slide seat 123-3 and the side slide seat 123-4 are fixed on the bottom and the inner side of the connecting plate 121; the present invention is provided with a sliding mechanism, and the top and The side walls slide at the same time, so that the continuity of the sliding of the clamping assembly also makes the process of clamping the steel plate proceed in an orderly and smooth manner, which improves the work efficiency.
  • the positioning plate 12 is fixedly provided with a cylinder protection plate 12-1 corresponding to the position of the driving cylinder 122.
  • the cylinder protection plate 12-1 is located at the end of the upper rail 123-1.
  • the drive shaft of the driving cylinder 122 is fixed on the cylinder protection plate 12- 1 on; the present invention is provided with a cylinder protection plate on the positioning plate, which can effectively protect the safety of the driving cylinder, avoid damage to the driving cylinder by external forces, and at the same time limit the stroke of the driving cylinder, and prevent the sliding mechanism from falling off the positioning plate , To further ensure the safety of use.
  • Both ends of the clamping plate 1200 are in a circular arc transition; the clamping positioning plate 124-1 is fixed in the middle of the positioning cylinder 124-2, and a supporting plate 125 is fixed between the clamping positioning plate 124-1 and the positioning cylinder 124-2
  • the supporting plate 125 is provided with two pieces, which are fixed symmetrically at the connection between the clamping positioning plate 124-1 and the positioning cylinder 124-2; the present invention is fixedly provided with a supporting plate between the clamping positioning plate and the positioning cylinder, which improves the clamping
  • the structural strength and overall firmness of the holding components further ensure the safety of the clamping and lifting of the steel plate.
  • a positioning rod 126 is arranged on the clamping positioning plate 124-1.
  • the positioning rod 126 passes through the clamping positioning plate 124-1 and is fixed on the top of the connecting plate 121.
  • a spring 127 is sleeved on the positioning rod 126, and one end of the spring 127 abuts against On the clamping positioning plate 124-1, the other end is fastened by a nut 128 rotating at the end of the positioning rod 126; there are two positioning rods 126 arranged symmetrically on the clamping positioning plate 124-1;
  • a spring is sleeved on the positioning rod, and the clamping positioning plate and the connecting plate are fastened by the spring, which improves the stability of the manipulator in the sliding process and reduces the safety factor of steel plate grabbing.
  • the adjustment mechanism 210 is located at the upper end of the adjacent grabbing and conveying device 13; the adjacent grabbing and conveying device 13 is slidably connected to the track; there are two adjustment mechanisms 210, which are arranged symmetrically on the adjacent grabbing devices.
  • the two sides of the conveying device 13; the adjustment mechanism 210 of the present invention is provided with two, which further improves the stability and safety of the connecting piece between adjacent grabbing and conveying devices, so that the conveying stability is achieved during the process of grabbing and moving the steel plate.
  • the adjustment mechanism includes a cylinder support device 2100, an X-axis cylinder fixed on the grasping and conveying device 13 to push the fixed plate 211, the cylinder support device 2100 is slidably connected to the track, located between adjacent grasping and conveying devices 13
  • the front end of the X-axis cylinder pushing and fixing plate 211 is vertically fixed with a cylinder block 21, and the X-axis cylinder pushing and fixing plate 211 is fixed with an X-axis cylinder 213.
  • the drive shaft 214 of the X-axis cylinder 213 passes through the cylinder block 21 and abuts against the cylinder support.
  • the X-axis cylinder 213 drives the expansion and contraction of the drive shaft 214, which is used to adjust the distance between the adjacent grabbing and conveying devices 13; the present invention is simple in structure, convenient and practical, and the X-axis cylinder drives the expansion and contraction of the drive shaft.
  • the shaft is positioned on the cylinder support device, and the distance between adjacent grabbing and conveying devices can be adjusted. It is suitable for grabbing and conveying steel plates of different lengths, speeding up production speed and improving production efficiency.
  • the cylinder support device 2100 includes a cylinder support base 2101, a cylinder support plate 2102 vertically fixed on the cylinder support base 2101, a guide hole 2103 is provided on the top of the cylinder support plate 2102, and a guide sleeve 2104 is sleeved in the guide hole 2103.
  • the cylinder 2104 is equipped with an adjusting rod 2105; the cylinder supporting device provided by the present invention, the cylinder supporting device is the same as the adjacent grabbing and conveying device, and is also connected by sliding rails, and the cylinder supporting device plays the role of positioning the adjacent cylinder supporting device
  • Two sides of the cylinder support plate 2102 are formed with positioning grooves 2109 adapted to the end of the drive shaft 214, the end of the drive shaft 214 is clamped in the positioning groove 2109; by setting the positioning groove, the end of the drive shaft
  • the detachable connection in the positioning groove makes the connection between the drive shaft and the positioning groove more stable and makes the adjustment between adjacent grabbing and conveying devices more convenient. At the same time, it also facilitates the maintenance of the drive shaft.
  • the opening of the positioning groove 2109 is upward, and the opening has a structure with a large upper end and a small end at the lower end, which facilitates the connection between the drive shaft and the positioning groove.
  • an upper reinforcement plate and a lower reinforcement plate are arranged, and the upper reinforcement plate and the lower reinforcement plate are respectively arranged vertically on the cylinder support plate.
  • the upper and lower ends of the positioning groove 2109 are respectively provided with an upper reinforcement plate 215 and a lower reinforcement plate 216; the upper reinforcement plate 215 and the lower reinforcement plate 216 are respectively It is vertically arranged on the cylinder support plate 2102; the upper reinforcement plate 215 corresponds to the opening of the positioning groove 2109, and the distance between the upper reinforcement plate 215 and the positioning groove 2109 is consistent with the outer diameter of the end of the drive shaft 214.
  • the upper reinforcing plate of the present invention corresponds to the opening of the positioning groove, and the distance between the upper reinforcing plate and the positioning groove is consistent with the outer diameter of the end of the drive shaft; it effectively prevents the drive shaft located in the positioning groove from moving from the positioning groove.
  • the detachment from the groove ensures the safety of use; a through hole 2106 is formed on the cylinder block 21, a positioning sleeve 2107 is sleeved in the through hole 2106, the adjusting rod 2105 is movably sleeved in the positioning sleeve 2107, and the adjusting rod 2105 is formed A number of positioning holes 2108.
  • the X-axis cylinder pushes the fixing plate 211 with a positioning mechanism 2110 for clamping the positioning holes 2108; the present invention uses the positioning holes to be clamped or separated from the pin on the positioning mechanism, and further Adjust the stability of the distance between adjacent grabbing and conveying devices.
  • the adjusting rod is fixed in the guide sleeve, and several positioning holes are arranged on the adjusting rod at equal intervals. The distance between the grabbing and conveying devices can be adjusted according to actual needs. .
  • the positioning mechanism 2110 includes a bearing fixing seat 2111 and a pin drive base plate 2112 respectively fixed on both sides of the X-axis cylinder pushing fixed plate 211; the X-axis cylinder 213 is located between the bearing fixing base 2111 and the pin drive base plate 2112; the structure is ingeniously designed , The X-axis cylinders 213 on the two adjacent grabbing and conveying devices 13 are relatively driven, so that the adjusting rod 2105 slides in the guide sleeve 2104, and the pin shaft 2115 is driven by the pin drive cylinder 2114, and the adjusting rod 2105
  • the positioning hole 2108 is clamped or separated; used to adjust the distance between adjacent grabbing and conveying devices 13; the top of the bearing holder 2111 is vertically fixed with a bottom plate 2113, and the bottom plate 2113 is fixed with a pin drive cylinder 2114 and a pin drive cylinder 2114
  • the pin shaft 2115 is equipped with a pin shaft 2115 that matches the positioning hole 2108.
  • the pin shaft 2115 passes through the pin shaft drive base plate 2112, and the pin shaft 2115 is driven by the pin shaft drive shaft on the cylinder 2114 through the pin shaft.
  • the clamping of the hole 2108 is used to adjust the distance between the adjacent grabbing and conveying devices 13; the present invention drives the pin shaft to move up and down through the pin shaft driving the air cylinder, which has a high degree of automation.
  • the pin drive bottom plate 2112 has an "L" structure, including a pin support portion 2112-1 and a guide portion 2112-2; the guide portion 2112-2 is vertically connected to the top of the pin support portion 2112-1, and the pin
  • the shaft support part 2112-1 and the guide part 2112-2 are fixedly connected and integrally formed; the structural strength of the entire pin drive base plate is increased and the firmness is better.
  • a mounting hole is formed on the guide part, and the pin shaft passes through Through the mounting hole, the pin is driven by the cylinder to be connected to or separated from the positioning hole; a mounting hole 2112-3 is formed on the guide part 2112-2, the pin 2115 passes through the mounting hole 2112-3, and the cylinder is driven by the pin. 2114 is driven to be clamped or separated from the positioning hole 2108; the adjusting rod of the present invention is movably sleeved in the positioning sleeve, which improves the continuity of the sliding of the adjusting rod, and also makes the gripping and conveying device move in an orderly and stable manner. To improve the efficiency of work and use.

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Automatic Assembly (AREA)

Abstract

An intelligent steel plate production device, comprising a deruster feeding roller way (150), a steel plate derusting mechanism (151), a deruster receiving roller way (152), a three-station automatic exchange workbench (153), a truss type mechanical arm (154), a temporary storage material station (155), a chamfering machine feeding roller way (156), a bilateral double-sided edge milling machine (157), a chamfering machine receiving roller way (158), and a blanking temporary storage platform (159) which are sequentially arranged. The device is simple in structure, unique in design and convenient to operate; original manual operation is changed into the existing automatic operation, the production efficiency is greatly improved, the production precision is high, the production costs are reduced, and the defective rate is reduced.

Description

一种钢板智能生产装置Intelligent production device for steel plate 技术领域Technical field
本发明属于钢板加工技术领域,具体涉及一种钢板智能生产装置。The invention belongs to the technical field of steel plate processing, and specifically relates to an intelligent steel plate production device.
背景技术Background technique
随着我国房地产行业的快速发展,高层钢结构建筑物对用于制作柱、梁等结构件的H钢板在强度、防火性能、耐腐蚀性能、抗震性能等方面均提出了新的要求。使用高强度钢种可以完善结构用钢强度等级,避免因钢材厚度过大而在后续加工、焊接过程中产生质量问题,同时也可以减轻结构重量,降低建造成本,减少钢材浪费量,提高结构的可靠性。另一方面,使用耐高温防火性能优良、抗震性能优良(即低屈强比)钢材,可减少因火灾、地震等因素对结构造成的损坏,延长人员疏散时间,减少生命财产损失,增加建筑物安全使用性能。With the rapid development of my country's real estate industry, high-rise steel structures have put forward new requirements for the strength, fire resistance, corrosion resistance, and seismic performance of H steel plates used to make columns, beams and other structural parts. The use of high-strength steel grades can improve the strength level of structural steel, avoid quality problems in subsequent processing and welding due to excessive steel thickness, and can also reduce structural weight, reduce construction costs, reduce steel waste, and improve structural performance. reliability. On the other hand, the use of steel with excellent high temperature and fire resistance and excellent seismic performance (ie low yield ratio) can reduce the damage to the structure caused by factors such as fire and earthquake, extend the evacuation time, reduce the loss of life and property, and increase the building Safe use performance.
H钢是建筑钢结构中的一种,是有三个长方形钢板组立而成,主要应用在厂房、高层、锅炉、电厂等建筑行业。H钢的三块钢板中,上下两块钢板互相平行,中间的一块立板竖直立在上下两块钢板之间,并且与上下两块钢板垂直,立板的上下边沿与上下两块钢板之间构成四条待焊接的焊缝。H steel is a kind of building steel structure. It is composed of three rectangular steel plates. It is mainly used in construction industries such as factory buildings, high-rise buildings, boilers, and power plants. Among the three steel plates of H steel, the upper and lower steel plates are parallel to each other, the middle vertical plate stands vertically between the upper and lower two steel plates, and is perpendicular to the upper and lower two steel plates, and the upper and lower edges of the vertical plate are between the upper and lower two steel plates. There are four weld seams to be welded between.
现有的H型钢生产装置的前期工序一般采用半自动火焰开坡口、立式吊装组立、最后船型位埋弧焊盖面,分别吊装翻身进行四条焊缝的焊接。人工吊运过程、人工气保焊填充过程、气刨清根过程占用了大量的劳动时间和劳动人员。其中气刨清根过程还产生大量的烟尘污染、光辐射、噪音污染。不仅产量低且劳动强度大。另外,吊装组立过程中的吊装作业涉及到安全隐患。The pre-process of the existing H-beam production equipment generally adopts semi-automatic flame beveling, vertical hoisting and assembly, and submerged arc welding of the last ship-shaped position, respectively hoisting and turning over to weld the four welds. The manual lifting process, the artificial gas shielded welding filling process, and the gouging root removal process take up a lot of labor time and labor. The gouging and root removal process also produces a lot of smoke pollution, light radiation, and noise pollution. Not only the output is low, but the labor intensity is high. In addition, the hoisting operations in the hoisting assembly process involve safety hazards.
针对上述技术问题,故需要进行改进。In view of the above technical problems, improvements are needed.
发明内容Summary of the invention
本发明是为了克服上述现有技术中的缺陷,提供一种结构简单,自动化程度高,减轻劳动强度,安全系数高的钢板智能生产装置。The present invention is to overcome the above-mentioned defects in the prior art and provide an intelligent steel plate production device with simple structure, high degree of automation, reduced labor intensity, and high safety factor.
为了达到以上目的,本发明所采用的技术方案是:一种钢板智能生产装置,包括依次布设的除锈机上料辊道、钢板除锈机构、除锈机接料辊道、三工位自动交换工作台、桁架式机械手、缓存料站、倒角机上料辊道、双边双面铣边机、倒角机接料辊道和下料缓存平台;所述三工位自动交换工作台包括依次布设的钢板前置交换平台,钢板切割平台和钢板后置交换平台;所述钢板除锈机构包括固定台,布设于固定台上的钢板导向装置、钢板输送定位装置、钢板除锈装置和钢板除锈除尘装置;所述桁架式机械手包括若干桁架和若干抓取输送装置;所述桁架底部两侧安装有桁架支撑座,桁架支撑座上安装有桁架支撑块,若干桁架通过桁架支撑块相连接,桁架支撑块上安装有横向滑轨,若干抓取输送装置滑动连接于横向滑轨上;相邻抓取输送装置之间设置有调节机构,所述横向滑轨一侧设置有第一齿条;抓取输送装置的一侧安装有驱动电机,驱动电机底部下侧传动连接有第一齿轮,且第一齿轮与第一齿条啮合设置。In order to achieve the above objectives, the technical solution adopted by the present invention is: a steel plate intelligent production device, including the rust remover feeding roller table, the steel plate rust removing mechanism, the rust remover receiving roller table, and the three-station automatic exchange. Workbench, truss manipulator, buffer material station, chamfering machine feeding roller table, bilateral double-sided milling machine, chamfering machine receiving roller table and unloading buffer platform; the three-station automatic exchange table includes sequential layout The steel plate front exchange platform, the steel plate cutting platform and the steel plate rear exchange platform; the steel plate derusting mechanism includes a fixed platform, a steel plate guide device arranged on the fixed platform, a steel plate conveying positioning device, a steel plate derusting device and a steel plate derusting Dust removal device; the truss-type manipulator includes a number of trusses and a number of grasping and conveying devices; truss support seats are installed on both sides of the bottom of the truss, truss support blocks are installed on the truss support seats, and a number of trusses are connected by the truss support blocks. A horizontal slide rail is installed on the support block, and a plurality of grabbing and conveying devices are slidably connected to the horizontal slide rail; an adjustment mechanism is provided between adjacent grabbing and conveying devices, and a first rack is provided on one side of the horizontal slide rail; A drive motor is installed on one side of the fetching and conveying device, and a first gear is connected to the bottom of the drive motor for transmission, and the first gear is arranged in mesh with the first rack.
作为本发明的一种优选方式,所述钢板前置交换平台包括槽钢支架、装配于槽钢支架内的钢板输送架,用于支撑并且输送钢板输送架的支撑滑动装置,钢板输送架内沿着钢板输送方向垂直设置有若干用于输送钢板的输送机构,支撑滑动装置包括若干支撑座,最外侧的支撑座上固设有驱动电机,支撑座上布设有输送带,钢板输送架相抵于支撑座上的输送带,通过驱动电机带动输送带转动,用于输送钢板输送架;槽钢支架的内侧壁形成有若干滑动轨道,与此相对应的,支撑座上布设有若干与滑动轨道相适配的滑动槽,滑动轨道与滑动槽相互配合,用于钢板输送架的升降;所述钢板切割平台包括切割槽钢架,用于输送钢板输送架的两个输送装置;两个输送装置装配于切割槽钢架的内侧壁上;切割槽钢架上安装有两条左右间隔相平行的道轨安装底座,道轨安装底座上转配有轨道,轨道上滑动连接有用于对钢板切割加工的数控火焰等离子切割机;所述钢板切割平台包括后置槽钢支架、用于支撑并且输送钢板输送架的后置支撑滑动装置, 后置槽钢支架的内侧壁形成有若干后置滑动轨道,与此相对应的,后置支撑滑动装置上布设有若干与后置滑动轨道相适配的后置滑动槽,后置滑动轨道与后置滑动槽相互配合,用于钢板输送架的升降;所述钢板输送架设置有至少两个,滑动连接于钢板前置交换平台,钢板切割平台和钢板后置交换平台上;所述槽钢支架底部固设有与输送机构相对应的连接底座,连接底座上固设有用于驱动钢板输送架升降的升降气缸;升降气缸的一端固设于连接底座上,另一端相抵于支撑座上;所述输送机构包括固设于钢板输送架两侧的定位板,两侧的定位板之间装配有输送装置,定位板底部固设有驱动气缸,驱动气缸的驱动轴穿过定位板相抵于输送装置上,用于驱动输送装置的升降;所述定位板包括定位部和连接部,定位部呈“L”状体,定位部和连接部固定连接,一体成型,驱动气缸位于连接部底部;所述连接部上形成有导向孔,所述输送装置底部设置有连接板,连接板沿着轴线竖直的方向设置导向杆,导向杆穿设于导向孔内。As a preferred mode of the present invention, the steel plate front exchange platform includes a channel steel bracket, a steel plate conveyor rack assembled in the channel steel bracket, a support sliding device for supporting and conveying the steel plate conveyor frame, and the inner edge of the steel plate conveyor frame A number of conveying mechanisms for conveying steel plates are arranged perpendicular to the conveying direction of the steel plate. The support sliding device includes several support seats. The outermost support seat is fixed with a drive motor, and the support seat is equipped with a conveyor belt, and the steel plate conveying rack is against the support. The conveyor belt on the seat is driven by the drive motor to rotate the conveyor belt, which is used to convey the steel plate conveyor frame; the inner side wall of the channel steel bracket is formed with a number of sliding rails. Correspondingly, the supporting seat is equipped with a number of sliding rails. Equipped with sliding grooves, sliding rails and sliding grooves cooperate with each other for the lifting of the steel plate conveyor frame; the steel plate cutting platform includes a cutting channel steel frame and two conveyor devices for conveying the steel plate conveyor frame; the two conveyor devices are assembled in On the inner side wall of the cutting channel steel frame; the cutting channel steel frame is equipped with two parallel rail mounting bases spaced apart from each other. The rail mounting base is equipped with a track, and the rail is slidingly connected with a numerical control for cutting the steel plate. Flame plasma cutting machine; the steel plate cutting platform includes a rear channel steel bracket, a rear support sliding device for supporting and conveying the steel plate conveyor frame, the inner side wall of the rear channel steel bracket is formed with a number of rear sliding rails, and this Correspondingly, a number of rear sliding grooves adapted to the rear sliding track are arranged on the rear supporting sliding device, and the rear sliding track and the rear sliding groove cooperate with each other for the lifting of the steel plate conveying frame; There are at least two conveyor racks, which are slidably connected to the steel plate front exchange platform, the steel plate cutting platform and the steel plate rear exchange platform; the bottom of the channel steel bracket is fixed with a connection base corresponding to the conveying mechanism, and the connection base is fixed on the There is a lifting cylinder used to drive the steel plate conveying frame up and down; one end of the lifting cylinder is fixed on the connecting base, and the other end abuts against the support seat; the conveying mechanism includes positioning plates fixed on both sides of the steel plate conveying frame. A conveying device is installed between the positioning plates, and a drive cylinder is fixed at the bottom of the positioning plate. The drive shaft of the drive cylinder passes through the positioning plate and abuts against the conveying device for driving the lifting of the conveying device; the positioning plate includes a positioning portion and The connecting part, the positioning part is an "L"-shaped body, the positioning part and the connecting part are fixedly connected, and are integrally formed. The driving cylinder is located at the bottom of the connecting part; the connecting part is formed with a guide hole, and the bottom of the conveying device is provided with a connecting plate, The connecting plate is provided with a guide rod along the vertical direction of the axis, and the guide rod penetrates the guide hole.
作为本发明的一种优选方式,所述输送装置包括定位槽,装配于定位槽内的至少一个输送棍,定位槽底部设置有用于驱动输送棍转动的电机;所述定位槽包括装配部和固设于装配部两侧的安装部;安装部和装配部固定连接,一体成型;输送棍位于装配部内;所述装配部与安装部之间形成有导向缺口,该导向缺口与定位部的高度相一致;所述输送棍连接轴两端分别转动连接有定位座,定位座固设于定位槽的安装部内;所述切割槽钢架内侧壁上固设有若干对称布设的输送定位机构,输送定位机构包括定位板,固设于定位板上的连接板,连接板上垂直布设有两块相互平行的安装板,两个输送装置分别固设于安装板上;两个输送装置包括上输送机构和下输送机构;上输送机构用于将放置于钢板输送架上的钢板切割加工,下输送机构用于将钢板切割加工完成后的钢板输送架返回;所述切割槽钢架上两端设置有用于限制数控火焰等离子切割机滑动的限位装置;所述限位装置包括限位板,垂直固设于限位板上的限位条。As a preferred mode of the present invention, the conveying device includes a positioning groove, at least one conveying roller assembled in the positioning groove, and a motor for driving the rotation of the conveying roller is arranged at the bottom of the positioning groove; the positioning groove includes an assembling part and a solid Mounting parts provided on both sides of the assembly part; the mounting part and the assembly part are fixedly connected and integrally formed; the conveying roller is located in the assembly part; a guide notch is formed between the assembly part and the mounting part, and the guide notch is the same as the height of the positioning part The same; the two ends of the connecting shaft of the conveying roller are respectively rotatably connected with positioning seats, which are fixed in the installation part of the positioning groove; a number of symmetrically arranged conveying and positioning mechanisms are fixed on the inner wall of the cutting channel steel frame, and the conveying and positioning The mechanism includes a positioning plate, a connecting plate fixed on the positioning plate, two parallel mounting plates are vertically arranged on the connecting plate, and two conveying devices are respectively fixed on the mounting plate; the two conveying devices include an upper conveying mechanism and The lower conveying mechanism; the upper conveying mechanism is used to cut and process the steel plate placed on the steel plate conveying rack, and the lower conveying mechanism is used to return the steel plate conveying rack after the steel plate is cut and processed; the two ends of the cutting channel steel frame are provided with A limit device for restricting the sliding of the numerical control flame plasma cutting machine; the limit device includes a limit plate, and a limit bar vertically fixed on the limit plate.
作为本发明的一种优选方式,所述输送装置包括装配于安装板上的驱动轮,相邻驱动轮之间通过输送链条和输送带连接,钢板输送架相抵于输送带上,最外侧的驱动轮通过连接链条与驱动电机连接;驱动电机固设于切割槽钢架上;所述钢板输送架包括呈方形的结构的支撑架,沿着支撑架长度方向水平布设有若干横隔板,横隔板上固设有支撑板;若干横隔板等距布设于支撑架上,横隔板与支撑架固定连接,一体成型;所述支撑板上形成有若干用于定位钢板的V形槽口;所述后置支撑滑动装置包括若干后置支撑座,最外侧的后置支撑座上固设有后置驱动电机,后置支撑座上布设有后置输送带,钢板输送架相抵于后置支撑座上的后置输送带,通过后置驱动电机带动后置输送带转动,用于输送钢板输送架;所述后置槽钢支架底部固设有若干后置连接底座,后置连接底座上固设有用于钢板输送架缓降的缓冲气缸;缓冲气缸的一端固设于后置连接底座上,另一端相抵于后置支撑座上;所述后置支撑座包括连接部和支撑部;连接部和支撑部垂直连接,后置滑动槽装配于连接部上;所述连接部和支撑部之间固设有斜支撑板,连接部、支撑部和斜支撑板固定连接,一体成型。As a preferred mode of the present invention, the conveying device includes a driving wheel assembled on the mounting plate, and adjacent driving wheels are connected by a conveying chain and a conveying belt. The steel plate conveying rack is against the conveying belt, and the outermost drive The wheel is connected to the drive motor through a connecting chain; the drive motor is fixed on the cutting channel steel frame; the steel plate conveying frame includes a support frame with a square structure, and a number of horizontal partitions are arranged horizontally along the length of the support frame. A support plate is fixed on the board; a number of transverse partitions are arranged on the support frame at equal intervals, and the transverse partitions are fixedly connected to the support frame and are integrally formed; the support plate is formed with a number of V-shaped notches for positioning the steel plate; The rear support sliding device includes a number of rear support seats, the outermost rear support seat is fixedly provided with a rear drive motor, the rear support seat is equipped with a rear conveyor belt, and the steel plate conveying frame abuts against the rear support The rear conveyor belt on the seat is driven by the rear drive motor to rotate the rear conveyor belt, which is used to convey the steel plate conveyor rack; the bottom of the rear channel steel bracket is fixed with a number of rear connection bases, and the rear connection base is fixed on the It is provided with a buffer cylinder for the slow drop of the steel plate conveyor frame; one end of the buffer cylinder is fixed on the rear connection base, and the other end abuts against the rear support seat; the rear support seat includes a connecting part and a supporting part; the connecting part Vertically connected with the supporting part, the rear sliding groove is assembled on the connecting part; an inclined supporting plate is fixed between the connecting part and the supporting part, and the connecting part, the supporting part and the inclined supporting plate are fixedly connected and integrally formed.
作为本发明的一种优选方式,所述抓取输送装置包括行架,行架上安装有横向滑动机构,横向滑动机构上滑动连接有滑动座,滑动座上布设有驱动电机,驱动电机的驱动轴穿过滑动座,驱动轴底部连接有驱动齿轮,与此相对应的,行架顶部安装有与驱动齿轮相啮合的定位齿条,该定位齿条沿着行架长度方向布设;所述滑动座上滑动连接有提升机构,提升机构底部装配有用于抓取钢板的机械手装置;所述提升机构包括固设于滑动座上的滑动套筒,滑动座上固设有提升驱动气缸,提升驱动气缸的一端固设于滑动座上,另一端固设于机械手装置上,滑动套筒内滑动连接有导向柱,导向柱穿过滑动套筒连接于机械手装置上;通过提升驱动气缸的运动用于机械手装置升降;所述横向滑动机构包括分别固设于行架顶部和侧部的横向上轨道与横向侧轨道,与此相对应的,横向上轨道与横向侧轨道上分别滑动连接有横向上滑块座和横向侧滑块座;所述机械手装置包括定位板,固设于定位板两侧相对布设的夹持装置;所述夹持装置包括呈“L”结构的连接板,连接板顶部固设有驱动气缸,连接板外侧装配有用于夹持钢板的夹持组件,连接板与定位板之间通过滑动机构滑动连接;定位板底部装配有用于吸附钢板的电磁铁,两侧的夹持组件通过滑动机构 滑动,用于夹持钢板。As a preferred mode of the present invention, the grabbing and conveying device includes a rack, a horizontal sliding mechanism is installed on the rack, a sliding seat is slidably connected to the horizontal sliding mechanism, and a driving motor is arranged on the sliding seat. The shaft passes through the sliding seat, and the bottom of the drive shaft is connected with a driving gear. Correspondingly, a positioning rack meshed with the driving gear is installed on the top of the rack, and the positioning rack is arranged along the length of the rack; A lifting mechanism is slidably connected to the seat, and the bottom of the lifting mechanism is equipped with a manipulator device for grabbing steel plates; the lifting mechanism includes a sliding sleeve fixed on the sliding seat, and a lifting driving cylinder is fixed on the sliding seat. One end is fixed on the sliding seat, and the other end is fixed on the manipulator device. A guide column is slidably connected in the sliding sleeve, and the guide column passes through the sliding sleeve and is connected to the manipulator device; the movement of the driving cylinder is used for the manipulator. The device is lifted and lowered; the lateral sliding mechanism includes a lateral upper rail and a lateral side rail respectively fixed on the top and sides of the rack. Correspondingly, the lateral upper rail and the lateral side rail are slidably connected with a lateral upper slider seat and Lateral side slider seat; the manipulator device includes a positioning plate, fixed on the positioning plate on both sides of the clamping device arranged opposite to each other; the clamping device includes an "L" structure of the connecting plate, the top of the connecting plate is fixed with a drive Cylinder, the outer side of the connecting plate is equipped with a clamping assembly for clamping the steel plate, and the connecting plate and the positioning plate are slidingly connected by a sliding mechanism; the bottom of the positioning plate is equipped with an electromagnet for adsorbing the steel plate, and the clamping components on both sides are through the sliding mechanism Sliding, used to clamp the steel plate.
作为本发明的一种优选方式,所述夹持组件包括布设于连接板顶部的夹持定位板,夹持定位板上垂直固设有定位筒,定位筒外侧安装有连接座,连接座上连接铰节,铰节上连接于翻转驱动气缸的驱动轴上,翻转驱动气缸的另一端固设有套管,定位筒底部相对称固设有安装板,安装板外侧转动连接有呈“L”型的夹持板,安装板连接于夹持板的中部,两侧夹持板的端部通过翻转轴连接,翻转轴套接于套管内,翻转驱动气缸上下伸缩,翻转轴带动两侧夹持板翻转;使得位于定位板两侧夹持装置上的夹持板相对翻转,通过滑动机构调节两侧夹持板之间的距离,用于夹持钢板;所述滑动机构包括分别固设于定位板顶部和侧部的上轨道与侧轨道,与此相对应的,上轨道与侧轨道上分别滑动连接有上滑块座和侧滑块座;上滑块座与侧滑块座固设于连接板的底部和内侧;所述定位板上固设有与驱动气缸位置相对应的气缸保护板,气缸保护板位于上轨道端部,驱动气缸的驱动轴固设于气缸保护板上。As a preferred mode of the present invention, the clamping assembly includes a clamping positioning plate arranged on the top of the connecting plate, a positioning cylinder is vertically fixed on the clamping positioning plate, a connecting seat is installed on the outside of the positioning cylinder, and the connecting seat is connected Hinge, the hinge is connected to the drive shaft of the turning drive cylinder, the other end of the turning drive cylinder is fixed with a sleeve, the bottom of the positioning cylinder is relatively fixed with a mounting plate, and the outer side of the mounting plate is connected in an "L" shape. The clamping plate is connected to the middle of the clamping plate. The ends of the clamping plates on both sides are connected by a turning shaft. The turning shaft is sleeved in the sleeve. The turning drives the cylinder up and down. The turning shaft drives the clamping plates on both sides. Flip; make the clamping plates located on the clamping devices on both sides of the positioning plate relatively flip, adjust the distance between the clamping plates on both sides by a sliding mechanism, for clamping the steel plate; the sliding mechanism includes the positioning plates fixed respectively The upper rails and side rails on the top and side parts correspond to this, the upper rail and the side rails are respectively connected with an upper slider seat and a side slider seat; the upper slider seat and the side slider seat are fixed on the connecting plate The bottom and the inner side; the positioning plate is fixedly provided with a cylinder protection plate corresponding to the position of the driving cylinder, the cylinder protection plate is located at the end of the upper rail, and the driving shaft of the driving cylinder is fixed on the cylinder protection plate.
作为本发明的一种优选方式,所述调节机构包括气缸支撑装置、固设于抓取输送装置上的X轴气缸推动固定板,气缸支撑装置滑动连接于轨道上,位于相邻抓取输送装置之间,X轴气缸推动固定板前端垂直固设有气缸座,X轴气缸推动固定板上固设有X轴气缸,X轴气缸的驱动轴穿过气缸座相抵于气缸支撑装置上,通过X轴气缸带动驱动轴的伸缩,用于调节相邻抓取输送装置之间的距离;所述气缸支撑装置包括气缸支撑底座,垂直固设于气缸支撑底座上的气缸支撑板,气缸支撑板顶部设置有导向孔,导向孔内套接有导向套筒,导向套筒内穿设有调节杆;所述气缸支撑板两侧形成有与驱动轴端部相适配的定位凹槽,驱动轴的端部卡接于定位凹槽内;所述定位凹槽的开口向上,开口呈上端大下端小结构,定位凹槽的上下端分别布设有上加强板和下加强板;上加强板和下加强板分别垂直布设于气缸支撑板上;所述上加强板与定位凹槽的开口相对应,上加强板与定位凹槽之间的距离与驱动轴的端部外径相一致;所述气缸座上形成有通孔,通孔内套接有定位套管,调节杆活动套接于定位套管内,调节杆上形成若干定位孔,与此相对应的,X轴气缸推动固定板上布设有用于卡接定位孔的定位机构;所述定位机构包括分别固设于X轴气缸推动固定板两侧的轴承固定座和销轴驱动底板;轴承固定座顶部垂直固设有底板,底板上固设有销轴驱动气缸,销轴驱动气缸的销轴驱动轴上装配有与定位孔相适配的销轴,销轴穿过销轴驱动底板,通过销轴驱动气缸上销轴驱动轴的驱动,销轴与定位孔的卡接,用于调节相邻抓取输送装置之间的距离;所述销轴驱动底板呈“L”型结构,包括销轴支撑部和导向部;导向部垂直连接于销轴支撑部顶部,销轴支撑部和导向部固定连接,一体成型;导向部上形成有安装孔,销轴穿过安装孔,通过销轴驱动气缸的驱动,与定位孔卡接或者分离。As a preferred mode of the present invention, the adjustment mechanism includes a cylinder support device, an X-axis cylinder pushing a fixed plate fixed on the grasping and conveying device, and the cylinder support device is slidably connected to the rail and is located in the adjacent grasping and conveying device. In between, the X-axis cylinder pushes the fixed plate and the front end of the fixed plate is vertically fixed with a cylinder block, and the X-axis cylinder pushes the fixed plate with an X-axis cylinder. The drive shaft of the X-axis cylinder passes through the cylinder block and abuts against the cylinder support device. The shaft cylinder drives the expansion and contraction of the drive shaft to adjust the distance between adjacent grabbing and conveying devices; the cylinder support device includes a cylinder support base, a cylinder support plate vertically fixed on the cylinder support base, and the top of the cylinder support plate is arranged There is a guide hole, a guide sleeve is sleeved in the guide hole, and an adjusting rod is passed through the guide sleeve; two sides of the cylinder support plate are formed with positioning grooves that match the end of the drive shaft, and the end of the drive shaft The part is clamped in the positioning groove; the opening of the positioning groove is upward, and the opening has a structure with a large upper end and a small end. The upper and lower ends of the positioning groove are respectively provided with an upper reinforcement plate and a lower reinforcement plate; the upper reinforcement plate and the lower reinforcement plate They are respectively arranged vertically on the cylinder support plate; the upper reinforcement plate corresponds to the opening of the positioning groove, and the distance between the upper reinforcement plate and the positioning groove is consistent with the outer diameter of the end of the drive shaft; on the cylinder seat A through hole is formed, a positioning sleeve is sleeved in the through hole, the adjusting rod is movably sleeved in the positioning sleeve, and a number of positioning holes are formed on the adjusting rod. Correspondingly, the X-axis cylinder pushes the fixed plate to be equipped with a fixed plate for clamping The positioning mechanism is connected to the positioning hole; the positioning mechanism includes a bearing fixing seat and a pin drive bottom plate respectively fixed on both sides of the X-axis cylinder pushing the fixed plate; the top of the bearing fixing seat is vertically fixed with a bottom plate, and a pin is fixed on the bottom plate The shaft drive cylinder, the pin drive shaft of the pin drive cylinder is equipped with a pin shaft that matches the positioning hole, the pin shaft passes through the pin drive base plate, and the pin drive shaft on the pin drive cylinder is driven by the pin shaft and the positioning The hole clamping is used to adjust the distance between adjacent grabbing and conveying devices; the pin drive base plate has an "L"-shaped structure and includes a pin support part and a guide part; the guide part is vertically connected to the pin support part On the top, the pin support part and the guide part are fixedly connected and integrally formed; the guide part is formed with a mounting hole, the pin shaft passes through the mounting hole, and the pin is driven by the cylinder to be clamped or separated from the positioning hole.
作为本发明的一种优选方式,所述钢板导向装置包括位于固定台上且相对布设的前导向机构和后导向机构,前导向机构包括安装于固定台左右两侧对称布设的导向块,导向块上滑动连接有滑块,滑块的一端连接有导向丝杆,导向丝杆的外端连接导向手轮,滑块的另一端固设有呈“U”型结构的导向板,导向板内转动连接有导向轮,导向手轮转动导向丝杆,使得滑块在导向块上滑动,用于调节导向板的位置,进而带动导向轮靠近或远离输送的钢板;所述钢板输送定位装置包括底座,固设于底座上且相对布设的前定位机构和后定位机构,前定位机构和后定位机构上固设有水平杆和连接杆;前定位机构包括输送辊和对称布设的两个支撑杆,两个支撑杆之间形成有导向槽,输送辊的两端装配于导向槽内,通过驱动电机驱动,输送辊上布设有压辊,压辊上布设有用于调整压辊上下移动的调节机构,压辊与输送辊之间形成有钢板输送的通道,调节机构带动压辊移动,进而带动压辊靠近或远离输送辊;所述钢板除锈装置包括机座与设于所述机座的除锈机构;除锈机构包括至少一个传送辊和对称布设的两个除锈支撑杆,两个除锈支撑杆之间形成有除锈导向槽,传送辊的两端装配于除锈导向槽内,通过驱动电机驱动,传送辊上布设有与传送辊相适配的碾压滚轮;碾压滚轮通过驱动电机驱动旋转,碾压滚轮上布设有用于调整碾压滚轮上下移动的升降装置;升降装置带动碾压滚轮移动,进而带动碾压滚轮靠近或远离传送辊;所述碾压滚轮和传送辊表面均布 设有钢球刷,驱动电机驱动所述碾压滚轮和传送辊表面的钢球刷转动并摩擦钢板表面;所述钢板除锈除尘装置包括布设于除锈机构的上端封闭的集尘罩,所述集尘罩内设风机,该除锈机构的上下端分别装配有上收集机构和下收集机构;集尘罩安装于上收集机构上,上收集机构与下收集机构设置有用于钢板穿过的通孔;上收集机构和下收集机构与除锈机构上的碾压滚轮和传送辊表面相贴合,用于对钢板的上表面和下表面进行除绣后清理。As a preferred mode of the present invention, the steel plate guide device includes a front guide mechanism and a rear guide mechanism located on the fixed platform and arranged oppositely. The front guide mechanism includes guide blocks installed on the left and right sides of the fixed platform and arranged symmetrically. A sliding block is connected to the upper sliding block, one end of the sliding block is connected with a guide screw, the outer end of the guide screw is connected with a guide handwheel, and the other end of the sliding block is fixed with a guide plate in a "U" structure, which rotates inside the guide plate A guide wheel is connected, and the guide hand wheel rotates the guide screw so that the slider slides on the guide block, which is used to adjust the position of the guide plate, and then drive the guide wheel to approach or move away from the conveyed steel plate; the steel plate conveying positioning device includes a base, The front positioning mechanism and the rear positioning mechanism are fixed on the base and arranged oppositely. The front positioning mechanism and the rear positioning mechanism are fixedly equipped with horizontal rods and connecting rods; the front positioning mechanism includes a conveying roller and two supporting rods arranged symmetrically. A guide groove is formed between the two support rods, and the two ends of the conveying roller are assembled in the guide groove. The conveying roller is driven by a driving motor. The conveying roller is equipped with a pressure roller. The pressure roller is equipped with an adjustment mechanism for adjusting the up and down movement of the pressure roller. A steel plate conveying channel is formed between the roller and the conveying roller. The adjusting mechanism drives the pressing roller to move, and then drives the pressing roller to move closer to or away from the conveying roller; the steel plate derusting device includes a base and a derusting mechanism arranged on the base The rust removal mechanism includes at least one transfer roller and two symmetrically arranged rust removal support rods. A rust removal guide groove is formed between the two rust removal support rods. The two ends of the transfer roller are assembled in the rust removal guide groove and are driven by Driven by a motor, the transfer roller is equipped with a rolling roller suitable for the transfer roller; the rolling roller is driven to rotate by the driving motor, and the rolling roller is equipped with a lifting device for adjusting the up and down movement of the rolling roller; the lifting device drives the rolling The rollers move to drive the rollers to move closer to or away from the conveying rollers; the surfaces of the rollers and the conveying rollers are evenly equipped with steel ball brushes, and the drive motor drives the rollers and the steel ball brushes on the surfaces of the conveying rollers to rotate and rub the steel plate. Surface; the steel plate rust removal and dust removal device includes a closed dust cover arranged on the upper end of the rust removal mechanism, the dust cover is equipped with a fan, and the upper and lower ends of the rust removal mechanism are respectively equipped with an upper collection mechanism and a lower collection mechanism; The dust collecting hood is installed on the upper collecting mechanism. The upper collecting mechanism and the lower collecting mechanism are provided with through holes for the steel plate to pass through; the upper collecting mechanism and the lower collecting mechanism are in contact with the surface of the rolling roller and the conveying roller on the rust removing mechanism. , Used to clean up the upper and lower surfaces of the steel plate after embroidering.
作为本发明的一种优选方式,所述固定台两侧形成有支撑块,支撑块内形成有导向槽,相对应的,导向槽内滑动连接有顶升机构;所述导向块设置在所述顶升机构上,并由所述顶升机构调节所述导向块上导向轮与所述固定台之间的距离;所述顶升机构包括顶升气缸、气缸安装座和顶升支撑板;所述顶升气缸的一端固定设置在所述气缸安装座上,顶升气缸的另一端连接有顶升支撑板,导向块固设于顶升支撑板上;导向丝杆上套接有减震弹簧,减震弹簧位于导向手轮与滑块之间;所述调节机构包括安装于压辊两端的滑动座,滑动座滑动连接于导向槽内,滑动座上固设有移动杆,水平杆上固设有连接座,相邻连接座之间连接有调节杆,调节杆中部安装有调节电机,移动杆穿过水平杆,转动连接于连接座内,调节电机驱动调节杆转动,进而带动移动杆移动,用于调整压辊上下移动;所述调节杆两端形成有转动齿轮,与此相对应的,移动杆上形成有与转动齿轮相啮合的调节齿轮;所述输送辊两侧装配有定位座,支撑杆上固设有安装座,定位座与安装座可拆式连接,输送辊的输送轴转动连接于定位座上,输送轴的一端连接驱动电机;所述安装座呈“⊥”型结构,定位座上固设有安装板,安装板与安装座通过螺栓紧固;所述支撑杆上固设有定位板,定位板上固设有轨道,相对应的,滑动座两侧固设有与定位板相对应的连接板,连接板上形成有与轨道滑动配合的滑槽。As a preferred mode of the present invention, support blocks are formed on both sides of the fixed platform, and guide grooves are formed in the support blocks. Correspondingly, a jacking mechanism is slidably connected in the guide grooves; the guide blocks are arranged on the On the lifting mechanism, the distance between the guide wheel on the guide block and the fixed platform is adjusted by the lifting mechanism; the lifting mechanism includes a lifting cylinder, a cylinder mounting seat and a lifting support plate; One end of the jacking cylinder is fixedly arranged on the cylinder mounting seat, the other end of the jacking cylinder is connected with a jacking support plate, and the guide block is fixed on the jacking support plate; the guide screw is sleeved with a shock-absorbing spring , The damping spring is located between the guide hand wheel and the sliding block; the adjustment mechanism includes sliding seats installed at both ends of the pressure roller, the sliding seats are slidably connected in the guide grooves, the sliding seats are fixed with moving rods, and the horizontal rods are fixed on top There is a connecting seat, an adjusting rod is connected between adjacent connecting seats, an adjusting motor is installed in the middle of the adjusting rod, and the moving rod passes through the horizontal rod and is connected to the connecting seat by rotation. The adjusting motor drives the adjusting rod to rotate, thereby driving the moving rod to move , Used to adjust the pressure roller to move up and down; the two ends of the adjusting rod are formed with rotating gears, corresponding to this, the moving rod is formed with adjusting gears meshing with the rotating gears; both sides of the conveying roller are equipped with positioning seats , A mounting seat is fixed on the support rod, the positioning seat is detachably connected to the mounting seat, the conveying shaft of the conveying roller is rotatably connected to the positioning seat, and one end of the conveying shaft is connected to the driving motor; the mounting seat is in a "⊥" type structure , A mounting plate is fixed on the positioning base, and the mounting plate and the mounting base are fastened by bolts; a positioning plate is fixed on the support rod, and a track is fixed on the positioning plate. Correspondingly, both sides of the sliding seat are fixed A connecting plate corresponding to the positioning plate is formed with a sliding groove that is slidingly matched with the rail.
作为本发明的一种优选方式,所述升降装置包括安装于碾压滚轮两端的除锈滑动座,除锈滑动座外套接有上壳体,上壳体滑动连接于除锈导向槽内,碾压滚轮的输送轴转动连接于除锈滑动座上,输送轴的一端连接驱动电机;上壳体上固设有除锈移动杆,除锈移动杆上安装有升降电机,升降电机驱动除锈移动杆移动,用于调整碾压滚轮上下移动;所述除锈支撑杆上固设有滑轨,与此相对应的,上壳体两侧布设有与滑轨相适配的上连接槽,连接槽与滑轨滑动连接,通过升降电机驱动除锈移动杆移动,用于带动碾压滚轮靠近或远离钢板;所述传送辊两侧装配有除锈定位座,除锈定位座外套接有下壳体,下壳体布设于除锈导向槽内,传送辊的输送轴转动连接于除锈定位座上,输送轴的一端连接驱动电机;所述下壳体两侧布设有与滑轨相适配的下连接槽,下连接槽与滑轨相适配卡接;所述传送辊设置有三个,即第一传送辊、第二传送辊和第三传送辊;与此相对应的,碾压滚轮设置有三个,即第一碾压滚轮、第二碾压滚轮和第三碾压滚轮;所述第一传送辊和第三传送辊为顺时针旋转,第二传送辊为逆时针旋转;相对应的,第一碾压滚轮和第三碾压滚轮为顺时针旋转,第二碾压滚轮为逆时针旋转;所述上收集机构包括开口向下的上壳体,上壳体贴合于碾压滚轮外侧,上壳体上形成有至少一个上连接管,上连接管上垂直连接有上水平管,上连接管与上水平管相连通;所述上连接管下端呈喇叭状结构,上连接管装配于相邻碾压滚轮之间;所述上连接管设置有三个,等距布设于上壳体上,三个上连接管并联于上水平管上;所述下收集机构包括开口向上的下壳体,下壳体贴合于传送辊外侧,下壳体上形成有至少一个下连接管,下连接管上垂直连接有下水平管,下连接管与下水平管相连通;所述下连接管上端呈喇叭状结构,下连接管装配于相邻传送辊之间;所述下连接管设置有三个,等距布设于下壳体上,三个下连接管并联于下水平管上。As a preferred mode of the present invention, the lifting device includes a rust removing sliding seat installed at both ends of the rolling roller, the rust removing sliding seat is externally connected with an upper shell, and the upper shell is slidably connected in the rust removing guide groove. The conveying shaft of the pressure roller is rotatably connected to the rust removal sliding seat, and one end of the conveying shaft is connected to the drive motor; the upper shell is fixed with a rust removal moving rod, and the rust removal moving rod is installed with a lifting motor, which drives the rust removal movement The rod movement is used to adjust the up and down movement of the rolling roller; the rust removal support rod is fixedly provided with a sliding rail, corresponding to this, the upper casing is equipped with upper connecting grooves that are adapted to the sliding rail to connect The trough and the slide rail are slidingly connected, and the rust removal moving rod is driven by the lifting motor to move, which is used to drive the rolling roller to move closer to or away from the steel plate; both sides of the conveying roller are equipped with rust removal positioning seats, and the rust removal positioning seat is covered with a lower shell The lower shell is arranged in the rust removing guide groove, the conveying shaft of the transfer roller is rotatably connected to the rust removing positioning seat, and one end of the conveying shaft is connected to the drive motor; both sides of the lower shell are equipped with sliding rails The lower connecting groove of the lower connecting groove is matched and clamped with the sliding rail; the conveying roller is provided with three, namely the first conveying roller, the second conveying roller and the third conveying roller; corresponding to this, the rolling roller There are three, namely the first roller, the second roller and the third roller; the first and third rollers rotate clockwise, and the second roller rotates counterclockwise; correspondingly Yes, the first rolling roller and the third rolling roller rotate clockwise, and the second rolling roller rotates counterclockwise; the upper collection mechanism includes an upper casing with a downward opening, and the upper casing is attached to the rolling roller On the outside, at least one upper connecting pipe is formed on the upper casing, an upper horizontal pipe is vertically connected to the upper connecting pipe, and the upper connecting pipe communicates with the upper horizontal pipe; the lower end of the upper connecting pipe is in a horn-shaped structure, and the upper connecting pipe is assembled Between adjacent rolling rollers; the upper connecting pipe is provided with three, which are arranged equidistantly on the upper shell, and the three upper connecting pipes are connected in parallel to the upper horizontal pipe; the lower collecting mechanism includes a lower shell with an upward opening At least one lower connecting pipe is formed on the lower housing, the lower connecting pipe is vertically connected with a lower horizontal pipe, and the lower connecting pipe communicates with the lower horizontal pipe; the upper end of the lower connecting pipe It has a horn-shaped structure, and the lower connecting pipe is assembled between adjacent conveying rollers; there are three lower connecting pipes, which are arranged on the lower shell at equal intervals, and the three lower connecting pipes are connected in parallel on the lower horizontal pipe.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明结构简单、设计独特、便于操作;1. The invention has simple structure, unique design and easy operation;
2.由原来的人工操作变为现有的自动化操作,大大提高了生产效率,生产精度高,降低了生产成本,降低了次品率;2. From the original manual operation to the existing automatic operation, the production efficiency is greatly improved, the production accuracy is high, the production cost is reduced, and the defective rate is reduced;
3.可以生产不同规格的钢板,适用性强。3. It can produce steel plates of different specifications with strong applicability.
附图说明Description of the drawings
图1是本发明实施例结构示意图;Figure 1 is a schematic structural diagram of an embodiment of the present invention;
图2是本发明实施例钢板除锈机构结构示意图;2 is a schematic diagram of the structure of a steel plate derusting mechanism according to an embodiment of the present invention;
图3是本发明钢板除锈机构中钢板导向装置实施例使用状态图;Fig. 3 is a diagram of the use state of the embodiment of the steel plate guide device in the steel plate derusting mechanism of the present invention;
图4是本发明钢板除锈机构中钢板导向装置实施例使用状态侧视图;4 is a side view of the embodiment of the steel plate guide device in the steel plate derusting mechanism of the present invention in use;
图5是本发明钢板除锈机构中钢板导向装置实施例结构示意图;Figure 5 is a schematic structural view of an embodiment of a steel plate guide device in a steel plate derusting mechanism of the present invention;
图6是本发明钢板除锈机构中钢板导向装置实施例俯视图;Figure 6 is a top view of an embodiment of a steel plate guide device in a steel plate derusting mechanism of the present invention;
图7是本发明钢板除锈机构中钢板输送定位装置实施例结构示意图;Figure 7 is a schematic structural view of an embodiment of a steel plate conveying and positioning device in a steel plate derusting mechanism of the present invention;
图8是本发明钢板除锈机构中钢板输送定位装置实施例侧视图;Figure 8 is a side view of an embodiment of a steel plate conveying and positioning device in a steel plate derusting mechanism of the present invention;
图9是本发明钢板除锈机构中钢板输送定位装置实施例主视图;Figure 9 is a front view of an embodiment of a steel plate conveying and positioning device in a steel plate derusting mechanism of the present invention;
图10是本发明钢板除锈机构中钢板除锈装置实施例结构示意图;Figure 10 is a schematic structural view of an embodiment of a steel plate rust removing device in a steel plate rust removing mechanism of the present invention;
图11是本发明钢板除锈机构中钢板除锈装置实施例侧视图;Figure 11 is a side view of an embodiment of a steel plate derusting device in a steel plate derusting mechanism of the present invention;
图12是本发明钢板除锈机构中钢板除锈装置实施例主视图;Figure 12 is a front view of an embodiment of a steel plate rust removing device in a steel plate rust removing mechanism of the present invention;
图13是本发明钢板除锈机构中钢板除锈除尘装置实施例结构示意图;Figure 13 is a schematic structural view of an embodiment of a steel plate rust removal and dust removal device in a steel plate rust removal mechanism of the present invention;
图14是本发明钢板除锈机构中钢板除锈除尘装置实施例俯视图;Figure 14 is a top view of an embodiment of a steel plate rust removing and dust removing device in a steel plate rust removing mechanism of the present invention;
图15是本发明钢板除锈机构中钢板除锈除尘装置实施例仰视图;15 is a bottom view of an embodiment of a steel plate rust removing and dust removing device in a steel plate rust removing mechanism of the present invention;
图16是本发明钢板除锈机构中钢板除锈除尘装置实施例侧视图;Figure 16 is a side view of an embodiment of a steel plate rust removal and dust removal device in a steel plate rust removal mechanism of the present invention;
图17是本发明三工位自动交换工作台实施例结构示意图;Figure 17 is a schematic structural diagram of an embodiment of the three-station automatic exchange workbench of the present invention;
图18是本发明三工位自动交换工作台中钢板前置交换平台实施例结构示意图;18 is a schematic structural view of an embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention;
图19是本发明三工位自动交换工作台中钢板前置交换平台实施例主视图;Figure 19 is a front view of an embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention;
图20是本发明三工位自动交换工作台中钢板前置交换平台实施例输送机构侧视图;20 is a side view of the conveying mechanism of the embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention;
图21是本发明三工位自动交换工作台中钢板前置交换平台实施例输送机构结构示意图;21 is a schematic diagram of the conveying mechanism of an embodiment of the steel plate front exchange platform in the three-station automatic exchange workbench of the present invention;
图22是本发明三工位自动交换工作台中钢板切割平台实施例结构示意图;22 is a schematic structural view of an embodiment of a steel plate cutting platform in a three-station automatic exchange workbench of the present invention;
图23是本发明三工位自动交换工作台中钢板切割平台实施例俯视图;Figure 23 is a top view of an embodiment of a steel plate cutting platform in a three-station automatic exchange table of the present invention;
图24是本发明三工位自动交换工作台中钢板切割平台实施例主视图;Figure 24 is a front view of an embodiment of a steel plate cutting platform in a three-station automatic exchange table of the present invention;
图25是本发明三工位自动交换工作台中钢板后置交换平台实施例结构示意图;25 is a schematic structural view of an embodiment of the steel plate rear exchange platform in the three-station automatic exchange workbench of the present invention;
图26是本发明三工位自动交换工作台中钢板后置交换平台实施例主视图;Figure 26 is a front view of an embodiment of the steel plate rear exchange platform in the three-station automatic exchange workbench of the present invention;
图27是本发明三工位自动交换工作台中钢板后置交换平台实施例A向局部放大图;27 is a partial enlarged view of embodiment A of the steel plate rear exchange platform in the three-station automatic exchange workbench of the present invention;
图28是本发明桁架式机械手实施例结构示意图;Figure 28 is a schematic structural diagram of an embodiment of a truss manipulator of the present invention;
图29是本发明实施例桁架式机械手中调节机构结构示意图;Figure 29 is a schematic structural diagram of the adjusting mechanism of the truss-type manipulator according to the embodiment of the present invention;
图30是本发明实施例桁架式机械手中抓取输送装置结构示意图;Figure 30 is a schematic structural diagram of a grasping and conveying device in a truss-type manipulator according to an embodiment of the present invention;
图31是本发明实施例桁架式机械手中抓取输送装置侧视图;Figure 31 is a side view of the gripping and conveying device in a truss manipulator according to an embodiment of the present invention;
图32是本发明实施例桁架式机械手中机械手装置结构示意图;32 is a schematic diagram of the structure of the manipulator device in the truss-type manipulator according to the embodiment of the present invention;
图33是本发明实施例桁架式机械手中机械手装置仰视图;Figure 33 is a bottom view of the manipulator device in the truss manipulator according to the embodiment of the present invention;
具体实施方式Detailed ways
下面结合附图对本发明实施例作详细说明。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
实施例:如图1所示,一种钢板智能生产装置,包括依次布设的除锈机上料辊道150、钢板除锈机构151、除锈机接料辊道152、三工位自动交换工作台153、桁架式机械手154、缓存料站155、倒角机上料辊道156、双边双面铣边机157、倒角机接料辊道158和下料缓存平台159;所述三工位自动交换工作台153包括依次布设的钢板前置交换平台100,钢板切割平台101和钢板后置交换平台102;所述钢板除锈机 构151包括固定台19,布设于固定台19上的钢板导向装置190、钢板输送定位装置191、钢板除锈装置192和钢板除锈除尘装置193;所述桁架式机械手154包括若干桁架14和若干抓取输送装置13;所述桁架14底部两侧安装有桁架支撑座140,桁架支撑座140上安装有桁架支撑块141,若干桁架14通过桁架支撑块141相连接,桁架支撑块141上安装有横向滑轨142,若干抓取输送装置13滑动连接于横向滑轨142上;相邻抓取输送装置13之间设置有调节机构210,所述横向滑轨142一侧设置有第一齿条143;抓取输送装置13的一侧安装有驱动电机144,驱动电机144底部下侧传动连接有第一齿轮145,且第一齿轮145与第一齿条143啮合设置;本发明的钢板智能生产装置根据钢构件生产的特点,整线自主设计,控制实现全自动化,比传统生产方式,减少了现场工人的数量和劳动强度,增加了安全性,产品的良品率。Example: As shown in Fig. 1, an intelligent steel plate production device, including a rust remover feeding roller table 150, a steel plate rust removing mechanism 151, a rust remover receiving roller table 152, and a three-station automatic exchange table arranged in sequence 153. Truss manipulator 154, buffer material station 155, chamfering machine feeding roller table 156, bilateral double-sided milling machine 157, chamfering machine receiving roller table 158 and unloading buffer platform 159; the three stations are automatically exchanged The workbench 153 includes a steel plate front exchange platform 100, a steel plate cutting platform 101, and a steel plate rear exchange platform 102 arranged in sequence; the steel plate derusting mechanism 151 includes a fixed platform 19, and a steel plate guide device 190, which is arranged on the fixed platform 19, Steel plate conveying and positioning device 191, steel plate derusting device 192, and steel plate derusting and dusting device 193; the truss manipulator 154 includes a number of trusses 14 and a number of grabbing and conveying devices 13; truss support seats 140 are installed on both sides of the bottom of the truss 14 A truss support block 141 is installed on the truss support base 140, a number of trusses 14 are connected by the truss support block 141, the truss support block 141 is installed with a horizontal slide rail 142, and a plurality of grabbing and conveying devices 13 are slidably connected to the horizontal slide rail 142 An adjustment mechanism 210 is provided between adjacent grabbing and conveying devices 13, and a first rack 143 is provided on one side of the transverse slide rail 142; a driving motor 144 is installed on one side of the grabbing and conveying device 13, and the bottom of the driving motor 144 The first gear 145 is connected to the lower transmission, and the first gear 145 is meshed with the first rack 143; the intelligent steel plate production device of the present invention is designed independently of the entire line according to the characteristics of the production of steel components, and the control is fully automated, which is better than traditional The production method reduces the number of on-site workers and labor intensity, increases safety, and improves product yield.
本发明的工作原理是:人工将钢板吊装放置在除锈机上料辊道,按下启功按钮,辊道上有自动对中机构,使得钢板的中线与产线的中线重合。辊道电机驱动钢板,送入钢板除锈机。The working principle of the present invention is that the steel plate is hoisted and placed on the feeding roller table of the derusting machine manually, and the start button is pressed, and the roller table has an automatic centering mechanism, so that the center line of the steel plate coincides with the center line of the production line. The roller table motor drives the steel plate and sends it to the steel plate derusting machine.
通过钢板除锈机的钢板,已经去除绝大部分的氧化皮和浮锈。经过除锈机接料辊道,将钢板送入三工位交换工作台的第一个工位。交换工作台通过自身机构,运动至切割工位(交换工作平台第二个工位),进行火焰或等离子切割,切割完之后的条板,交换至第三个工位。第三个工位上的条板通过桁架式机械手,放置倒角机上料辊道,剩余的条板由桁架式机械手搬运至条板缓存料站,等待铣边或倒角。倒角机上料辊道驱动钢板,通过双边双面铣边机,对条板两边同时倒角铣边。铣边处理后的条板,经过倒角机接料辊道,集中到下料缓存站缓存。接下来由人工将条板吊装到移动小车上,再由移动小车将条板运送到下一条产线线上。清割岛工序完成。为了最大限度的利用双边双面铣边机,铣边机不停机,并增加移动小车,(储存铣边完成的条板,为人工下料装车争取时间,同时下到工序储料。Through the steel plate derusting machine, most of the oxide scale and floating rust have been removed. After the rust remover receives the material roller table, the steel plate is sent to the first station of the three-station exchange table. The exchange table moves to the cutting station (the second station of the exchange work platform) through its own mechanism, and performs flame or plasma cutting. After cutting, the slats are exchanged to the third station. The slats on the third station pass through the truss-type manipulator to place the chamfering machine feeding roller table, and the remaining slats are transported by the truss-type manipulator to the slat buffer station, waiting for edge milling or chamfering. The feeding roller of the chamfering machine drives the steel plate, and the two sides of the strip are chamfered and milled at the same time through the double-sided double-sided milling machine. After milling, the slats pass through the chamfering machine's receiving roller table, and then they are collected in the unloading buffer station for buffering. Next, the slats are manually hoisted to the mobile trolley, and then the slats are transported to the next production line by the mobile trolley. The island cleaning process is completed. In order to maximize the use of the double-sided and double-sided milling machine, the milling machine will not stop and increase the mobile trolley, (store the milled slats, buy time for manual loading and loading, and at the same time go to the process to store materials.
本发明的缓存料站155为辅助单元;本发明的数控火焰等离子切割机单次能同时切割出来多块的工件,但加工时间很长;双边双面铣边机157单次只能加工一块工件,加工时间短。为了匹配两个加工单元加工时长的相差极大的问题,故采把数控火焰等离子切割机切好的工件做“缓存”处理,这样能提高整个产线的加工节拍;切割成条板后,由桁架机械手抓取条板至剖口机的输送辊道,剩余条板,由桁架机械手放置缓存料站;缓存料站由机架、移动垫板、气缸等组成;使条板层叠摞起,以节约空间。The buffer material station 155 of the present invention is an auxiliary unit; the CNC flame plasma cutting machine of the present invention can cut multiple workpieces at the same time, but the processing time is very long; the double-sided double-sided milling machine 157 can only process one workpiece at a time , Short processing time. In order to match the huge difference in the processing time between the two processing units, the workpiece cut by the CNC flame plasma cutting machine is "buffered", which can improve the processing beat of the entire production line; after cutting into strips, The truss manipulator grabs the slats to the conveyor roller table of the slitting machine. The remaining slats are placed in the buffering station by the truss manipulator; the buffering station is composed of racks, moving pads, air cylinders, etc.; the slats are stacked to save space.
双边双面铣边机157的主要作用:数控火焰等离子切割机的工件,会存切割后的“挂渣”,边缘不整齐,尺寸误差等问题,影响后面焊接工序的焊接质量,这时就需要用铣刀做“清边”处理,确保焊接工序的可靠;需要开坡口焊接的工件,按设计要求加工需要的坡口。The main function of the double-sided double-sided milling machine 157: The workpiece of the CNC flame plasma cutting machine will have "slag" after cutting, uneven edges, size errors and other problems, which will affect the welding quality of the subsequent welding process. At this time, it is necessary Use a milling cutter to do "clean edge" treatment to ensure the reliability of the welding process; workpieces that need to be grooved to be welded should be processed according to the design requirements.
如图2-5所示,钢板导向装置190包括位于固定台19上且相对布设的前导向机构200和后导向机构201,前导向机构200包括安装于固定台19左右两侧对称布设的导向块21,导向块21上滑动连接有滑块26,滑块26的一端连接有导向丝杆22,导向丝杆22的外端连接导向手轮23,滑块26的另一端固设有呈“U”型结构的导向板24,导向板24内转动连接有导向轮25,导向手轮23转动导向丝杆22,使得滑块26在导向块21上滑动,用于调节导向板24的位置,进而带动导向轮25靠近或远离输送的钢板;本发明的钢板导向装置,使得钢板在输送过程中,通过钢板与导向装置的接触,使得导向轮实现对钢板的导向,提高稳定性,通过导向手轮转动导向丝杆,使得滑块在导向块上滑动,可以调节导向轮之间的距离,可以实现对不同宽度的钢板进行导向,使用范围较广;导向轮的表面采用耐磨材质制成,提高了导向轮与钢板之间的摩擦力,因为导向轮的限位导向,能有效的对钢板起到导向作用;这样不单对钢板起到保护作用,而且能提高被加工钢板的尺寸精度。As shown in Figures 2-5, the steel plate guide device 190 includes a front guide mechanism 200 and a rear guide mechanism 201 that are located on the fixed platform 19 and are arranged oppositely. The front guide mechanism 200 includes guide blocks installed on the left and right sides of the fixed platform 19 and arranged symmetrically. 21. A slider 26 is slidably connected to the guide block 21, one end of the slider 26 is connected with a guide screw 22, the outer end of the guide screw 22 is connected with a guide hand wheel 23, and the other end of the slider 26 is fixed with a "U ”-Shaped structure of the guide plate 24, the guide plate 24 is rotatably connected with a guide wheel 25, the guide hand wheel 23 rotates the guide screw 22, so that the slider 26 slides on the guide block 21, used to adjust the position of the guide plate 24, and then Drive the guide wheel 25 close to or away from the conveyed steel plate; the steel plate guide device of the present invention enables the steel plate to be guided by the steel plate through the contact between the steel plate and the guide device during the conveying process, so that the guide wheel can guide the steel plate and improve the stability. Rotate the guide screw to make the slider slide on the guide block. The distance between the guide wheels can be adjusted, and the steel plate of different widths can be guided. The use range is wide; the surface of the guide wheel is made of wear-resistant material to improve The friction force between the guide wheel and the steel plate is effectively guided because of the limit guide of the guide wheel; this not only protects the steel plate, but also improves the dimensional accuracy of the processed steel plate.
钢板输送定位装置191包括底座3,固设于底座3上且相对布设的前定位机构30和后定位机构31,前定位机构30和后定位机构31上固设有水平杆32和连接杆35;前定位机构30包括输送辊301和对称布设的两个支撑杆302,两个支撑杆302之间形成有导向槽303,输送辊301的两端装配于导向槽303内,通过驱动电机驱动,输送辊301上布设有压辊33,压辊33上布设有用于调整压辊33上下移动的调节机构 34,压辊33与输送辊301之间形成有钢板输送的通道304,调节机构34带动压辊33移动,进而带动压辊33靠近或远离输送辊301;本发明设置的调节机构,可以调整压辊对输送中的钢板进行压紧,防止钢板跳动,减小噪音,提高钢板输送的稳定性及安全性;同时,设置调节机构,用于调整压辊与输送辊之间的间距,可以使本发明的输送辊道适应不同长短型号钢板的输送需求。The steel plate conveying positioning device 191 includes a base 3, a front positioning mechanism 30 and a rear positioning mechanism 31 fixed on the base 3 and arranged oppositely, and a horizontal rod 32 and a connecting rod 35 are fixed on the front positioning mechanism 30 and the rear positioning mechanism 31; The front positioning mechanism 30 includes a conveying roller 301 and two support rods 302 arranged symmetrically. A guide groove 303 is formed between the two support rods 302. The two ends of the conveying roller 301 are assembled in the guide groove 303 and are driven by a driving motor. A pressure roller 33 is arranged on the roller 301, and an adjustment mechanism 34 for adjusting the up and down movement of the pressure roller 33 is arranged on the pressure roller 33. A steel plate conveying channel 304 is formed between the pressure roller 33 and the conveying roller 301. The adjustment mechanism 34 drives the pressure roller. 33 moves, and then drives the pressure roller 33 to move closer to or away from the conveying roller 301; the adjustment mechanism provided in the present invention can adjust the pressure roller to compress the steel plate being conveyed, prevent the steel plate from jumping, reduce noise, and improve the stability and stability of steel plate conveying. Safety; At the same time, an adjustment mechanism is set to adjust the distance between the pressing roller and the conveying roller, so that the conveying roller table of the present invention can adapt to the conveying requirements of steel plates of different lengths and models.
钢板除锈装置192包括机座4与设于所述机座4的除锈机构40;除锈机构40包括至少一个传送辊41和对称布设的两个除锈支撑杆42,两个除锈支撑杆42之间形成有除锈导向槽43,传送辊41的两端装配于除锈导向槽43内,通过驱动电机驱动,传送辊41上布设有与传送辊41相适配的碾压滚轮44;碾压滚轮44通过驱动电机驱动旋转,碾压滚轮44上布设有用于调整碾压滚轮44上下移动的升降装置45;升降装置45带动碾压滚轮44移动,进而带动碾压滚轮44靠近或远离传送辊41;所述碾压滚轮44和传送辊41表面均布设有钢球刷46,驱动电机驱动所述碾压滚轮44和传送辊41表面的钢球刷46转动并摩擦钢板表面;本发明在碾压滚轮和传送辊表面均布设有钢球刷,钢板可同时进行双面除锈,大大提高了钢板的除锈效率;钢球刷呈螺旋状缠绕于所述碾压滚轮和传送辊表面,不仅清理了钢板表面的锈层与粘结物,也使钢板达到了一定的表面质量要求;钢板除锈装置不受场地限制;自动化程度高,除锈清理效率高,利于维修与装卸,节约人力物力,提高了工作效率;The steel plate descaling device 192 includes a machine base 4 and a descaling mechanism 40 provided on the machine base 4; the descaling mechanism 40 includes at least one conveying roller 41 and two descaling support rods 42 arranged symmetrically, two descaling supports A rust removing guide groove 43 is formed between the rods 42. The two ends of the conveying roller 41 are assembled in the rust removing guide groove 43. Driven by a driving motor, the conveying roller 41 is equipped with a rolling roller 44 that matches the conveying roller 41. The rolling roller 44 is driven to rotate by a drive motor. The rolling roller 44 is equipped with a lifting device 45 for adjusting the up and down movement of the rolling roller 44; the lifting device 45 drives the rolling roller 44 to move, and then drives the rolling roller 44 to move closer or away Conveyor roller 41; the surface of the rolling roller 44 and the transport roller 41 are evenly provided with steel ball brushes 46, and the driving motor drives the rolling roller 44 and the steel ball brush 46 on the surface of the transport roller 41 to rotate and rub the surface of the steel plate; the present invention Steel ball brushes are evenly distributed on the surface of the rolling roller and the conveying roller, and the steel plate can be derusted on both sides at the same time, which greatly improves the efficiency of rust removal of the steel plate; the steel ball brush is spirally wound on the surface of the rolling roller and the conveying roller , It not only cleans the rust layer and adhesions on the surface of the steel plate, but also makes the steel plate meet certain surface quality requirements; the steel plate rust removal device is not restricted by the site; the degree of automation is high, the rust removal efficiency is high, which is conducive to maintenance, loading and unloading, and saving Manpower and material resources have improved work efficiency;
钢板除锈除尘装置193包括布设于除锈机构的上端封闭的集尘罩17,所述集尘罩17内设风机,该除锈机构的上下端分别装配有上收集机构170和下收集机构171;集尘罩17安装于上收集机构170上,上收集机构170与下收集机构171设置有用于钢板穿过的通孔;上收集机构170和下收集机构171与除锈机构上的碾压滚轮44和传送辊41表面相贴合,用于对钢板的上表面和下表面进行除绣后清理;通过上收集机构和下收集机构可以分别对钢板上表面和下表面的锈屑进行回收,碾压滚轮设置有三个,分别为2正1反结构,使得该除锈装置具有双向动力,提高了钢板的除锈效率的同时,使碾压滚轮的位置不会发生移动,可以持续不断的打磨除锈,提高了上收集机构和下收集机构的锈屑收集效率;避免飞扬在空中对工作人员健康造成危害。The steel plate rust removing and dust removing device 193 includes a dust collecting hood 17 arranged at the upper end of the rust removing mechanism, which is equipped with a fan, and the upper and lower ends of the rust removing mechanism are respectively equipped with an upper collecting mechanism 170 and a lower collecting mechanism 171 The dust collecting hood 17 is installed on the upper collecting mechanism 170, the upper collecting mechanism 170 and the lower collecting mechanism 171 are provided with through holes for the steel plate to pass through; the upper collecting mechanism 170 and the lower collecting mechanism 171 and the rolling roller on the rust removing mechanism 44 and the conveying roller 41 are attached to the surface to clean up the upper and lower surfaces of the steel plate after embroidering; the upper and lower collection mechanisms can respectively recover and grind the rust on the upper and lower surfaces of the steel plate. There are three rollers, each with 2 positive and 1 reverse structure, so that the rust removal device has two-way power, improves the rust removal efficiency of the steel plate, and at the same time prevents the position of the rolling roller from moving, and can be continuously polished and removed. Rust improves the collection efficiency of rust scraps of the upper collection mechanism and the lower collection mechanism; avoids flying in the air and causing health hazards to the staff.
如图3-5所示,前导向机构200和后导向机构201结构相一致,且前导向机构200与后导向机构201之间的距离大于输送钢板的长度;使得钢板在输送导向过程中,前导向机构200起到定位作用,在前导向机构200将钢板输送至加工设备或者除锈装置中后,后导向机构201实际起到校对作用,这样可以使得钢板的导向和输送更加准确,提供钢板的输送和加工效率;导向轮25通过轮轴安装在呈“U”型结构的导向板24上,导向轮25位于输送钢板的输送棍上;固定台19两侧形成有支撑块27,支撑块27内形成有导向槽28,相对应的,导向槽28内滑动连接有顶升机构202;导向块21设置在所述顶升机构202上,并由所述顶升机构202调节所述导向块21上导向轮25与所述固定台19之间的距离;本发明设置的顶升机构,可以调节导向轮与固定台之间的距离,适用于不同厚度的钢板输送和导向,适应性强;同时也提高了生产效率,降低了制造成本;具体的,本发明中的顶升机构202包括顶升气缸204、气缸安装座205和顶升支撑板206;所述顶升气缸204的一端固定设置在所述气缸安装座205上,顶升气缸204的另一端连接有顶升支撑板206,导向块21固设于顶升支撑板206上。该顶升机构也可以为其它具有升降功能的结构,例如伸缩油缸或者螺纹升降结构等。As shown in Figures 3-5, the front guide mechanism 200 and the rear guide mechanism 201 have the same structure, and the distance between the front guide mechanism 200 and the rear guide mechanism 201 is greater than the length of the conveying steel plate; The guide mechanism 200 plays a positioning role. After the front guide mechanism 200 transports the steel plate to the processing equipment or the rust removal device, the rear guide mechanism 201 actually plays the role of proofreading, which can make the guide and conveying of the steel plate more accurate and provide the steel plate Conveying and processing efficiency; the guide wheel 25 is installed on the guide plate 24 in the "U"-shaped structure through the axle, and the guide wheel 25 is located on the conveying roller of the conveying steel plate; the fixed platform 19 is formed with support blocks 27 on both sides of the support block 27 A guide groove 28 is formed. Correspondingly, a jacking mechanism 202 is slidably connected in the guide groove 28; the guide block 21 is provided on the jacking mechanism 202, and the jacking mechanism 202 adjusts the guide block 21 The distance between the guide wheel 25 and the fixed platform 19; the lifting mechanism provided in the present invention can adjust the distance between the guide wheel and the fixed platform, is suitable for conveying and guiding steel plates of different thicknesses, and has strong adaptability; The production efficiency is improved and the manufacturing cost is reduced. Specifically, the jacking mechanism 202 in the present invention includes a jacking cylinder 204, a cylinder mounting seat 205 and a jacking support plate 206; one end of the jacking cylinder 204 is fixedly arranged at the On the cylinder mounting seat 205, the other end of the jacking cylinder 204 is connected with a jacking support plate 206, and the guide block 21 is fixed on the jacking support plate 206. The jacking mechanism can also be other structures with lifting functions, such as a telescopic cylinder or a threaded lifting structure.
导向块21上形成有导向刻度203,导向刻度203与滑块26位置相对应;本发明在导向块上形成有导向刻度,可以根据钢板的规格调整导向轮之间的距离,适用于不同规格的钢板输送导向;导向轮25的最顶端与钢板的加工棍的最顶端位于同一水平面;使得钢板在输送导向过程中,可以方便加工棍对钢板起到定位作用,为后续加工提供了方便;导向轮25的表面采用耐磨材质制成;导向轮的表面采用耐磨材质制成,提高了导向轮与钢板之间的摩擦力,因为导向轮的限位导向,能有效的对钢板起到导向作用;这样不单对钢板起到保护作用,而且能提高被加工钢板的尺寸精度;导向丝杆22上套接有减震弹簧29,减震弹 簧位于导向手轮23与滑块26之间;具体的,通过减震弹簧,使得钢板在碰触到导向轮时,导向轮对钢板有一定的缓冲作用,保证了钢板的输送安全,同时,也提高了导向轮的使用寿命。A guide scale 203 is formed on the guide block 21, and the guide scale 203 corresponds to the position of the slider 26; the present invention is formed with a guide scale on the guide block, and the distance between the guide wheels can be adjusted according to the specifications of the steel plate, which is suitable for different specifications Steel plate conveying guide; the top end of the guide wheel 25 and the top end of the steel plate processing stick are located on the same horizontal plane; making the steel plate in the conveying and guiding process, the processing stick can facilitate the positioning of the steel plate, which provides convenience for subsequent processing; The surface of 25 is made of wear-resistant material; the surface of the guide wheel is made of wear-resistant material, which improves the friction between the guide wheel and the steel plate, because the limit guide of the guide wheel can effectively guide the steel plate ; This not only protects the steel plate, but also improves the dimensional accuracy of the processed steel plate; a shock-absorbing spring 29 is sleeved on the guide screw 22, and the shock-absorbing spring is located between the guide handwheel 23 and the slider 26; , Through the damping spring, when the steel plate touches the guide wheel, the guide wheel has a certain buffering effect on the steel plate, which ensures the safety of steel plate transportation and also improves the service life of the guide wheel.
如图6-9所示,在对钢板进行输送时,需要考虑到钢板的厚度问题,为了适应不同厚度钢板的输送需求,防止在钢板输送过程中因为压辊33与输送辊301的间隙过大出现掉落的现象;设置调节机构34,调节机构34包括安装于压辊33两端的滑动座305,滑动座305滑动连接于导向槽303内,滑动座305上固设有移动杆306,水平杆32上固设有连接座307,相邻连接座307之间连接有调节杆308,调节杆308中部安装有调节电机309,移动杆306穿过水平杆32,转动连接于连接座307内,调节电机309驱动调节杆308转动,进而带动移动杆306移动,用于调整压辊33上下移动;本发明设置的调节机构,可以调整压辊对输送中的钢板进行压紧,防止钢板跳动,减小噪音,提高钢板输送的稳定性及安全性;同时,设置调节机构,用于调整压辊与输送辊之间的间距,可以使本发明的输送辊道适应不同长短型号钢板的输送需求;调节杆308两端形成有转动齿轮310,与此相对应的,移动杆306上形成有与转动齿轮310相啮合的调节齿轮318;转动齿轮310与调节齿轮318相互啮合,用于调节多个滑移台2之间的间距,进而实现输送辊301对压辊33之间的间距的调节,防止在钢板输送过程中因为输送辊301和压辊33之间的间距过大出现掉落的现象;输送辊301两侧装配有定位座311,支撑杆302上固设有安装座318,定位座311与安装座318可拆式连接,便于输送辊的维修更换,方便快捷,实用性强;输送辊301的输送轴转动连接于定位座311上,输送轴的一端连接驱动电机;安装座318呈“⊥”型结构,定位座311上固设有安装板319,安装板319与定位座311通过螺栓紧固;提高了定位座311与安装座318之间的连接牢固性,进而提高了使用安全性。As shown in Figure 6-9, when conveying the steel plate, the thickness of the steel plate needs to be considered. In order to meet the conveying requirements of different thickness steel plates, prevent the gap between the pressure roller 33 and the conveying roller 301 from being too large during the steel plate conveying process. There is a phenomenon of falling; an adjustment mechanism 34 is provided. The adjustment mechanism 34 includes sliding seats 305 installed at both ends of the pressure roller 33. The sliding seats 305 are slidably connected to the guide grooves 303. The sliding seats 305 are fixedly provided with a moving rod 306, a horizontal rod A connecting seat 307 is fixed on 32, an adjusting rod 308 is connected between adjacent connecting seats 307, an adjusting motor 309 is installed in the middle of the adjusting rod 308, and the moving rod 306 passes through the horizontal rod 32 and is rotatably connected to the connecting seat 307. The motor 309 drives the adjusting rod 308 to rotate, and then drives the moving rod 306 to move, which is used to adjust the pressing roller 33 to move up and down; the adjusting mechanism provided in the present invention can adjust the pressing roller to compress the steel plate during transportation, prevent the steel plate from jumping, and reduce Noise improves the stability and safety of steel plate conveying; at the same time, an adjustment mechanism is set to adjust the distance between the pressing roller and the conveying roller, so that the conveying roller table of the present invention can adapt to the conveying requirements of different length and type steel plates; A rotating gear 310 is formed at both ends of 308. Correspondingly, an adjusting gear 318 meshing with the rotating gear 310 is formed on the moving rod 306; the rotating gear 310 and the adjusting gear 318 mesh with each other and are used to adjust multiple sliding tables. 2 to realize the adjustment of the distance between the conveying roller 301 and the pressure roller 33 to prevent the steel plate from falling due to the excessively large distance between the conveying roller 301 and the pressure roller 33 during the conveying process; The two sides of 301 are equipped with positioning seats 311, and the supporting rod 302 is fixedly provided with a mounting seat 318. The positioning seat 311 and the mounting seat 318 are detachably connected, which is convenient for the maintenance and replacement of the conveying roller, convenient and fast, and has strong practicability; The conveying shaft is rotatably connected to the positioning base 311, and one end of the conveying shaft is connected to the drive motor; the mounting base 318 is in a "⊥" type structure, and the positioning base 311 is fixedly provided with a mounting plate 319. The mounting plate 319 and the positioning base 311 are fastened by bolts ; Improve the firmness of the connection between the positioning seat 311 and the mounting seat 318, thereby improving the safety of use.
支撑杆302上固设有定位板312,定位板312上固设有轨道313,相对应的,滑动座305两侧固设有与定位板312相对应的连接板314,连接板314上形成有与轨道313滑动配合的滑槽315;定位板312呈“L”型结构,相对应的,连接板314呈“L”型结构;定位板312与连接板314相对布设;本发明的通过定位板上固设有轨道与连接板上的滑槽相互配合,使得压辊的滑动更加稳定和便捷,同时,也提高了使用安全性;为了对输送中的钢板进一步起到导向作用,以确保钢板能够输送至指定位置,本发明还包括多个缓冲橡胶轴套316,多个缓冲橡胶轴套316一一对应布设于在多个所述支撑杆302上。优选,多个缓冲橡胶轴套316靠接在两根支撑杆302的外侧面,可以防止钢板碰撞刮伤;同时,本发明的缓冲橡胶套316的长度(即高度方向)小于支撑杆302的长度(即高度方向)。在输送钢板时,只需将钢板与支撑杆302可能接触的位置套有缓冲橡胶轴套316既能实现防止对输送中的钢板碰撞划伤;输送辊301上形成有螺旋凹槽317;本发明的输送辊上形成有螺旋凹槽317,可便于钢板在接触输送辊时对钢板进行调整,并且使钢板在输送辊道整体运行过程处于平稳运行,防止钢板在输送辊道上出现打滑导致运行无效的现象。The support rod 302 is fixedly provided with a positioning plate 312, and the positioning plate 312 is fixedly provided with a rail 313. Correspondingly, a connecting plate 314 corresponding to the positioning plate 312 is fixed on both sides of the sliding seat 305, and the connecting plate 314 is formed with The sliding groove 315 that is slidably matched with the rail 313; the positioning plate 312 has an "L"-shaped structure, and correspondingly, the connecting plate 314 has an "L"-shaped structure; the positioning plate 312 and the connecting plate 314 are arranged opposite to each other; the positioning plate of the present invention passes through the positioning plate The track is fixed on the top to cooperate with the chute on the connecting plate, which makes the sliding of the press roller more stable and convenient, and at the same time, it also improves the safety of use; in order to further guide the conveying steel plate to ensure that the steel plate can be Transported to a designated position, the present invention also includes a plurality of buffer rubber sleeves 316, and the plurality of buffer rubber sleeves 316 are arranged on the plurality of support rods 302 in a one-to-one correspondence. Preferably, a plurality of buffer rubber sleeves 316 are abutted on the outer sides of the two support rods 302, which can prevent the steel plate from colliding and scratching; at the same time, the length (that is, the height direction) of the buffer rubber sleeve 316 of the present invention is less than the length of the support rod 302 (Ie the height direction). When conveying the steel plate, it is only necessary to cover the position where the steel plate and the support rod 302 may contact with the buffer rubber bushing 316 to prevent the steel plate from being collided and scratched; the spiral groove 317 is formed on the conveying roller 301; the present invention Spiral groove 317 is formed on the conveyor roller, which can facilitate the adjustment of the steel plate when the steel plate touches the conveyor roller, and make the steel plate run smoothly during the overall operation of the conveyor roller table, preventing the steel plate from slipping on the conveyor roller table and causing ineffective operation phenomenon.
如图19-12所示,钢球刷46呈螺旋状缠绕于所述碾压滚轮44和传送辊41表面;本发明的钢球刷呈螺旋状缠绕于所述碾压滚轮和传送辊表面,不仅清理了钢板表面的锈层与粘结物,也使钢板达到了一定的表面质量要求。As shown in Figures 19-12, the steel ball brush 46 is spirally wound on the surface of the rolling roller 44 and the conveying roller 41; the steel ball brush of the present invention is spirally wound on the surface of the rolling roller and the conveying roller. Not only the rust layer and adhesion on the surface of the steel plate are cleaned, but also the steel plate meets certain surface quality requirements.
升降装置45包括安装于碾压滚轮44两端的除锈滑动座47,除锈滑动座47外套接有上壳体401,上壳体401滑动连接于除锈导向槽43内,碾压滚轮44的输送轴转动连接于除锈滑动座47上,输送轴的一端连接驱动电机;上壳体401上固设有除锈移动杆48,除锈移动杆48上安装有升降电机49,升降电机49驱动除锈移动杆48移动,用于调整碾压滚轮44上下移动;本发明设置的升降装置,用于调整碾压滚轮与传送辊之间的间距,提高除锈的稳定性及安全性;自动化程度高,可以使本发明的钢板除锈装置适应不同厚度钢板的除锈需求;除锈支撑杆42上固设有滑轨404,与此相对应的,上壳体401两侧布设有与滑轨404相适配的上连接槽405,连接槽405与滑轨404滑动连接,通过升降电机49驱动除锈移动杆48移动,用于带动碾压滚轮44靠近或远离钢板;本发明的通过除锈支撑杆上设有的滑轨与上壳体两侧布设的上连 接槽相互配合,使得碾压滚轮的滑动更加稳定和便捷,同时,也提高了使用安全性。The lifting device 45 includes a rust removing sliding seat 47 installed at both ends of the rolling roller 44. The rust removing sliding seat 47 is sheathed with an upper shell 401, and the upper shell 401 is slidably connected in the rust removing guide groove 43. The conveying shaft is rotatably connected to the rust removing sliding seat 47, and one end of the conveying shaft is connected to a driving motor; the upper shell 401 is fixedly provided with a rust removing moving rod 48, and the rust removing moving rod 48 is installed with a lifting motor 49, which is driven by the lifting motor 49 The rust removal moving rod 48 moves to adjust the up and down movement of the rolling roller 44; the lifting device provided in the present invention is used to adjust the distance between the rolling roller and the conveying roller to improve the stability and safety of rust removal; High, the steel plate rust removal device of the present invention can adapt to the rust removal requirements of different thickness steel plates; the rust removal support rod 42 is fixed with a sliding rail 404, corresponding to this, the upper shell 401 is equipped with sliding rails on both sides The upper connecting groove 405 that is adapted to the 404, the connecting groove 405 is slidably connected with the sliding rail 404, and the rust removal moving rod 48 is driven to move by the lifting motor 49, which is used to drive the rolling roller 44 to approach or move away from the steel plate; The sliding rails provided on the support rods cooperate with the upper connecting grooves arranged on both sides of the upper shell, so that the sliding of the rolling roller is more stable and convenient, and at the same time, the use safety is improved.
传送辊41两侧装配有除锈定位座402,除锈定位座402外套接有下壳体403,下壳体403布设于除锈导向槽43内,传送辊41的输送轴转动连接于除锈定位座402上,输送轴的一端连接驱动电机;下壳体403两侧布设有与滑轨404相适配的下连接槽406,下连接槽406与滑轨404相适配卡接;传送辊41设置有三个,分别为2正1反结构,使得该除锈装置具有双向动力,提高了钢板的除锈效率的同时,也保证了钢板的整体运行过程处于平稳状态;具体的,包括第一传送辊410、第二传送辊411和第三传送辊412;与此相对应的,碾压滚轮44设置有三个,也分别为2正1反结构,具体的,包括第一碾压滚轮440、第二碾压滚轮441和第三碾压滚轮442;第一传送辊410和第三传送辊412为顺时针旋转,第二传送辊411为逆时针旋转;相对应的,第一碾压滚轮440和第三碾压滚轮442为顺时针旋转,第二碾压滚轮441为逆时针旋转。The two sides of the conveying roller 41 are equipped with rust removing positioning seats 402. The rust removing positioning seat 402 is externally connected with a lower shell 403. The lower shell 403 is arranged in the rust removing guide groove 43. The conveying shaft of the transfer roller 41 is rotatably connected to the rust removing On the positioning seat 402, one end of the conveying shaft is connected to the drive motor; both sides of the lower shell 403 are provided with lower connecting grooves 406 that are adapted to the sliding rail 404, and the lower connecting groove 406 is matched with the sliding rail 404; the conveying roller 41 is provided with three, respectively, 2 positive and 1 reverse structure, so that the rust removal device has two-way power, improves the efficiency of rust removal of the steel plate, but also ensures that the overall operation process of the steel plate is in a stable state; specifically, including the first The transfer roller 410, the second transfer roller 411, and the third transfer roller 412; correspondingly, there are three rolling rollers 44, which are also two positive and one reverse structures. Specifically, they include the first rolling roller 440, The second roller 441 and the third roller 442; the first roller 410 and the third roller 412 rotate clockwise, the second roller 411 rotates counterclockwise; correspondingly, the first roller 440 And the third rolling roller 442 rotates clockwise, and the second rolling roller 441 rotates counterclockwise.
第一传送辊410、第二传送辊411和第三传送辊412之间留有间隙;相对应的,所述第一碾压滚轮440、第二碾压滚轮441和第三碾压滚轮442之间留有间隙。该间隙用于收集除锈后的废料,进一步达到除尘环保要求;第一传送辊410和第三传送辊412上呈螺旋状钢球刷46与第二传送辊411上呈螺旋状钢球刷46交错布设;所述第一碾压滚轮440和第二碾压滚轮441上呈螺旋状钢球刷46与第三碾压滚轮442上呈螺旋状钢球刷46交错布设;采用上述技术方案,提高了钢板的除锈效率,也使钢板达到了一定的表面质量要求。There is a gap between the first transfer roller 410, the second transfer roller 411, and the third transfer roller 412; correspondingly, the first roller 440, the second roller 441, and the third roller 442 are There is a gap between. This gap is used to collect the rust-removed waste material to further meet the requirements of dust removal and environmental protection; the spiral steel ball brush 46 on the first conveying roller 410 and the third conveying roller 412 and the spiral steel ball brush 46 on the second conveying roller 411 Staggered arrangement; the first rolling roller 440 and the second rolling roller 441 are spiral-shaped steel ball brushes 46 and the third rolling roller 442 are spiral-shaped steel ball brushes 46; the above technical solution is adopted to improve The rust removal efficiency of the steel plate has also been improved, and the steel plate has reached a certain surface quality requirement.
如图13-16所示,上收集机构170包括开口向下的上壳体1701,上壳体1701贴合于碾压滚轮44外侧,上壳体1701上形成有至少一个上连接管1702,上连接管1702上垂直连接有上水平管1703,上连接管1702与上水平管1703相连通;通过上收集机构和下收集机构可以分别对钢板上表面和下表面的锈屑进行回收,碾压滚轮设置有三个,分别为2正1反结构,使得该除锈装置具有双向动力,提高了钢板的除锈效率的同时,使碾压滚轮的位置不会发生移动,可以持续不断的打磨除锈,提高了上收集机构和下收集机构的锈屑收集效率;避免飞扬在空中对工作人员健康造成危害;上连接管1702下端呈喇叭状结构,上连接管1702装配于相邻碾压滚轮44之间;采用上述技术方案,上连接管1702下端呈喇叭状结构,使得该喇叭状端部向集尘罩17的上水平管1703方向吹气,在连续进行反吹作业时,由脉冲滤筒除尘机的控制下由上连接管1702进入上水平管1703中,由于上连接管1702设置有三个,等距布设于上壳体1701上,三个上连接管1702并联于上水平管1703上;此时具有一定压力的压缩空气将从上连接管1702均匀地喷向上壳体1701内部。与此同时,该压缩空气的从各个上连接管1702喷出时将对碾压滚轮44底部的钢板施加一反向作用力,即达到边转动边吹扫的效果,从而保证对上壳体1701内部粘附的锈尘进行全方位的吹扫。As shown in Figures 13-16, the upper collection mechanism 170 includes an upper housing 1701 with a downward opening. The upper housing 1701 is attached to the outside of the rolling roller 44. At least one upper connecting pipe 1702 is formed on the upper housing 1701. The upper horizontal pipe 1703 is vertically connected to the connecting pipe 1702, and the upper connecting pipe 1702 is in communication with the upper horizontal pipe 1703; through the upper and lower collecting mechanisms, the rust on the upper and lower surfaces of the steel plate can be recovered, and the rollers can be rolled. There are three, two positive and one negative structure, so that the rust removal device has two-way power, improves the rust removal efficiency of the steel plate, and at the same time prevents the position of the rolling roller from moving, and can continuously polish and remove rust. Improve the rust collection efficiency of the upper and lower collection mechanisms; avoid flying in the air to the health of the staff; the lower end of the upper connecting pipe 1702 has a trumpet-shaped structure, and the upper connecting pipe 1702 is assembled between the adjacent rolling rollers 44 ; Using the above technical solution, the lower end of the upper connecting pipe 1702 is a horn-shaped structure, so that the horn-shaped end is blown in the direction of the upper horizontal pipe 1703 of the dust collecting hood 17, when the back-blowing operation is continuously performed, the pulse filter cartridge dust collector Under the control of, the upper connecting pipe 1702 enters the upper horizontal pipe 1703. Since there are three upper connecting pipes 1702, they are arranged on the upper housing 1701 at equal intervals, and the three upper connecting pipes 1702 are connected in parallel to the upper horizontal pipe 1703; at this time, Compressed air with a certain pressure will be evenly sprayed into the upper housing 1701 from the upper connecting pipe 1702. At the same time, when the compressed air is sprayed from each upper connecting pipe 1702, it will exert a reverse force on the steel plate at the bottom of the rolling roller 44, that is, achieve the effect of blowing while rotating, so as to ensure that the upper shell 1701 The rust dust adhered to the inside is purged in all directions.
与此相对应的,下收集机构171包括开口向上的下壳体1711,下壳体1711贴合于传送辊41外侧,下壳体1711上形成有至少一个下连接管1712,下连接管1712上垂直连接有下水平管1713,下连接管1712与下水平管1713相连通;下连接管1712上端呈喇叭状结构,下连接管1712装配于相邻传送辊41之间;下连接管1712设置有三个,等距布设于下壳体1711上,三个下连接管1712并联于下水平管1703上;该除尘收集装置进行收集作业时,通过脉冲滤筒除尘机,自动脉冲反吹清灰吹至下壳体1711内部,如此可有效提高反吹力度,利于将下壳体1711内钢板上不易清除的锈尘吹落。可以理解的是,在本发明实施例中,除尘收集装置同时对下壳体1711内部进行反吹作业,能够对下壳体1711内部进行全方位反吹,防止死角存在,并能提高锈尘吹落效果;下连接管1712与上连接管1702在同一水平线上两两相对;上水平管1703穿过并固定在所述集尘罩17的顶部中心,上水平管1703与下水平管1713通过管道与外部收尘设备相连接;本发明采用高能除尘装置,在正压风流作用下的高速运动沙粒和冲击运动会产生大量粉尘,会被吸进除尘装置,高效且节能,占地面积小,且安装简便;收尘设备包括布设于除锈机构外侧的旋风分离器,旋风分离器通过管道连接脉冲滤筒除尘机,脉冲滤筒除尘机通过管道连接除尘风机;通过除锈除尘收集装 置,将上壳体和下壳体内撞击产生的锈屑吸出,提高了钢板表面除锈效果,脉冲滤筒除尘机能够将上壳体和下壳体内的锈屑吹送至收尘设备中集中处理。Correspondingly, the lower collection mechanism 171 includes a lower casing 1711 with an upward opening. The lower casing 1711 is attached to the outside of the conveying roller 41. At least one lower connecting pipe 1712 is formed on the lower casing 1711. The lower horizontal pipe 1713 is vertically connected, and the lower connecting pipe 1712 communicates with the lower horizontal pipe 1713; the upper end of the lower connecting pipe 1712 has a trumpet-shaped structure, and the lower connecting pipe 1712 is assembled between the adjacent conveying rollers 41; the lower connecting pipe 1712 is provided with three Are arranged equidistantly on the lower shell 1711, and three lower connecting pipes 1712 are connected in parallel to the lower horizontal pipe 1703; when the dust collection device is collecting, it will pass through the pulse filter cartridge dust collector to automatically pulse back-blowing the dust to the bottom. Inside the casing 1711, this can effectively increase the strength of the back blow, which is beneficial to blow off the rust dust that is not easy to remove on the steel plate in the lower casing 1711. It is understandable that, in the embodiment of the present invention, the dust removal and collection device simultaneously performs a back-blowing operation on the inside of the lower housing 1711, which can perform all-round back-blowing on the inside of the lower housing 1711 to prevent the existence of dead corners and improve the blowing of rust and dust. Falling effect; the lower connecting pipe 1712 and the upper connecting pipe 1702 are opposite each other on the same horizontal line; the upper horizontal pipe 1703 passes through and is fixed at the top center of the dust collecting hood 17, and the upper horizontal pipe 1703 and the lower horizontal pipe 1713 pass through the pipe Connected with external dust collection equipment; the present invention adopts high-energy dust removal device. High-speed moving sand particles and impact motion under the action of positive air flow will generate a large amount of dust, which will be sucked into the dust removal device. It is efficient and energy-saving, and has a small footprint. Installation is simple; the dust collection equipment includes a cyclone separator arranged on the outside of the rust removal mechanism. The cyclone separator is connected to a pulse filter cartridge dust collector through a pipe, and the pulse filter cartridge dust collector is connected to a dust removal fan through a pipe; The rust debris generated by the collision between the shell and the lower shell is sucked out, which improves the rust removal effect of the steel plate surface. The pulse filter cartridge dust collector can blow the rust debris in the upper shell and the lower shell to the dust collection equipment for centralized processing.
如图17-27所示,三工位自动交换工作台153,包括依次布设的钢板前置交换平台100,钢板切割平台101和钢板后置交换平台102;所述钢板前置交换平台100包括槽钢支架6、装配于槽钢支架6内的钢板输送架60,用于支撑并且输送钢板输送架60的支撑滑动装置600,钢板输送架60内沿着钢板输送方向垂直设置有若干用于输送钢板的输送机构61,支撑滑动装置600包括若干支撑座65,最外侧的支撑座65上固设有驱动电机68,支撑座65上布设有输送带64,钢板输送架60相抵于支撑座65上的输送带64,通过驱动电机68带动输送带64转动,用于输送钢板输送架60;槽钢支架6的内侧壁形成有若干滑动轨道62,与此相对应的,支撑座65上布设有若干与滑动轨道62相适配的滑动槽63,滑动轨道62与滑动槽63相互配合,用于钢板输送架60的升降;滑动轨道与滑动槽之间相互配合,用于使钢板输送架垂直升降,不发生歪斜,提高了钢板输送架输送钢板的稳定性和安全性。As shown in Figures 17-27, the three-station automatic exchange table 153 includes a steel plate front exchange platform 100, a steel plate cutting platform 101, and a steel plate rear exchange platform 102 arranged in sequence; the steel plate front exchange platform 100 includes a slot Steel support 6, a steel plate conveying rack 60 assembled in the channel steel support 6, a supporting sliding device 600 for supporting and conveying the steel plate conveying rack 60, the steel plate conveying rack 60 is vertically arranged along the steel plate conveying direction for conveying steel plates The conveying mechanism 61, the support sliding device 600 includes a number of support seats 65, the outermost support seat 65 is fixed with a drive motor 68, the support seat 65 is equipped with a conveyor belt 64, and the steel plate conveyor frame 60 abuts against the support seat 65 The conveyor belt 64 is driven by the drive motor 68 to rotate, and is used to convey the steel plate conveyor frame 60; the inner side wall of the channel steel bracket 6 is formed with a number of sliding rails 62. Correspondingly, the support seat 65 is provided with a number of The sliding groove 63 to which the sliding rail 62 fits, the sliding rail 62 and the sliding groove 63 cooperate with each other, and are used for the lifting of the steel plate conveying frame 60; the sliding rail and the sliding groove are matched with each other to make the steel plate conveying frame vertically lift. Skew occurs, which improves the stability and safety of the steel plate conveying by the steel plate conveyor.
钢板切割平台101包括切割槽钢架8,用于输送钢板输送架60的两个输送装置84;两个输送装置84装配于切割槽钢架8的内侧壁上;切割槽钢架8上安装有两条左右间隔相平行的道轨安装底座80,道轨安装底座80上转配有轨道81,轨道81上滑动连接有用于对钢板切割加工的数控火焰等离子切割机82;所述钢板切割平台101包括后置槽钢支架9、用于支撑并且输送钢板输送架60的后置支撑滑动装置900,后置槽钢支架9的内侧壁形成有若干后置滑动轨道92,与此相对应的,后置支撑滑动装置900上布设有若干与后置滑动轨道92相适配的后置滑动槽93,后置滑动轨道92与后置滑动槽93相互配合,用于钢板输送架60的升降;本发明设置的钢板前置交换平台,钢板切割平台和钢板后置交换平台;可以使,上料、切割、下料同步进行,有效的提高了上料、切割、下料的效率;降低了生产成本;具体的,本发明的钢板前置交换平台,有几组可升降的辊道,运送钢板至钢板切割平台,利用升降机构,将钢板输送架载着钢板,送至钢板切割平台进行切割,完成后移动至钢板后置交换平台,等待下料;三个工作台的交换使用使切割钢板能连续进行,大大提高了工作效率;结构简单,在满足使用功能的同时,降低了成本,提高了交换效率。The steel plate cutting platform 101 includes a cutting channel steel frame 8 and two conveying devices 84 for conveying the steel plate conveying frame 60; the two conveying devices 84 are assembled on the inner side wall of the cutting channel steel frame 8; the cutting channel steel frame 8 is installed with Two rail mounting bases 80 spaced parallel to the left and right, the rail mounting base 80 is equipped with a rail 81, and a CNC flame plasma cutting machine 82 for cutting steel plates is slidably connected to the rail 81; the steel plate cutting platform 101 It includes a rear channel steel bracket 9 and a rear support sliding device 900 for supporting and conveying the steel plate conveyor frame 60. The inner side wall of the rear channel steel bracket 9 is formed with a number of rear sliding rails 92. Corresponding to this, the rear The supporting sliding device 900 is provided with a number of rear sliding grooves 93 that are adapted to the rear sliding rail 92, and the rear sliding rail 92 and the rear sliding groove 93 cooperate with each other for lifting and lowering the steel plate conveying frame 60; the present invention The steel plate front exchange platform, the steel plate cutting platform and the steel plate rear exchange platform can be set up; it can make the loading, cutting and unloading be carried out simultaneously, which effectively improves the efficiency of loading, cutting and unloading; reduces the production cost; Specifically, the steel plate front exchange platform of the present invention has several sets of liftable roller tables, which transport the steel plate to the steel plate cutting platform, and use the lifting mechanism to carry the steel plate on the steel plate conveyor rack and send it to the steel plate cutting platform for cutting. Move to the steel plate rear exchange platform and wait for the unloading; the exchange of the three workbenches enables continuous cutting of the steel plate, which greatly improves the work efficiency; the simple structure reduces the cost and improves the exchange efficiency while meeting the use functions. .
钢板输送架60设置有至少两个,滑动连接于钢板前置交换平台100,钢板切割平台101和钢板后置交换平台102上;具体的,钢板输送架60设置两个,其中一个钢板输送架60上放置的钢板在切割时,另一钢板输送架60上已经准备好了钢板,两个钢板输送架60与钢板前置交换平台100,钢板切割平台101和钢板后置交换平台102交换使用使切割钢板能连续进行,大大提高了工作效率;结构简单,在满足使用功能的同时,降低了成本,提高了交换效率;槽钢支架6底部固设有与输送机构61相对应的连接底座67,连接底座67上固设有用于驱动钢板输送架60升降的升降气缸66;升降气缸66的一端固设于连接底座67上,另一端相抵于支撑座65上;通过升降气缸66可将钢板输送架升降至不同的高度位置,并能够准确定位,且升降过程稳定可靠;输送机构61包括固设于钢板输送架60两侧的定位板7,两侧的定位板7之间装配有输送装置71,定位板7底部固设有驱动气缸72,驱动气缸72的驱动轴穿过定位板7相抵于输送装置71上,用于驱动输送装置71的升降。There are at least two steel plate conveyor racks 60, which are slidably connected to the steel plate front exchange platform 100, the steel plate cutting platform 101 and the steel plate rear exchange platform 102; specifically, two steel plate conveyor racks 60 are provided, one of which is a steel plate conveyor rack 60 When the steel plate placed on the upper plate is being cut, the steel plate is already prepared on the other steel plate conveyor 60. The two steel plate conveyors 60 and the steel plate front exchange platform 100, the steel plate cutting platform 101 and the steel plate rear exchange platform 102 are exchanged for use in cutting The steel plate can be carried out continuously, which greatly improves the work efficiency; the structure is simple, which reduces the cost and improves the exchange efficiency while satisfying the use function; the bottom of the channel steel bracket 6 is fixed with a connecting base 67 corresponding to the conveying mechanism 61, which is connected The base 67 is fixedly provided with a lifting cylinder 66 for driving the steel plate conveying frame 60 up and down; one end of the lifting cylinder 66 is fixed on the connecting base 67, and the other end is against the support base 65; the steel plate conveying frame can be lifted and lowered by the lifting cylinder 66 To different height positions, and can be accurately positioned, and the lifting process is stable and reliable; the conveying mechanism 61 includes positioning plates 7 fixed on both sides of the steel plate conveying rack 60, and a conveying device 71 is installed between the positioning plates 7 on both sides to locate The bottom of the plate 7 is fixedly provided with a driving air cylinder 72, the driving shaft of the driving air cylinder 72 passes through the positioning plate 7 and abuts against the conveying device 71 for driving the lifting of the conveying device 71.
定位板7包括定位部7-1和连接部7-2,定位部7-1呈“L”状体,定位部7-1和连接部7-2固定连接,一体成型,驱动气缸72位于连接部7-2底部;提高了定位板7的结构强度,同时也增大了钢板升降输送机构的整体牢固性;连接部7-2上形成有导向孔73,所述输送装置71底部设置有连接板74,连接板74沿着轴线竖直的方向设置导向杆75,导向杆75穿设于导向孔73内;连接部7-2上形成有导向孔73,所述输送装置71底部设置有连接板74,连接板74沿着轴线竖直的方向设置导向杆75,导向杆75穿设于导向孔73内;导向孔73设置有两个,对称布设于驱动气缸72两侧,与此相对应的,导向杆75设置有两个;通过导向杆与导向孔的相互配合,提高了输送装置输送钢板的稳定性和安全性;步进式传送驱动装置,充 分考虑了输送棍的输送能力,采用电机驱动,可动态控制输送棍的进给量。The positioning plate 7 includes a positioning part 7-1 and a connecting part 7-2. The positioning part 7-1 is in the shape of an "L". The positioning part 7-1 and the connecting part 7-2 are fixedly connected and integrally formed. The driving cylinder 72 is located in the connecting part. The bottom of the part 7-2; the structural strength of the positioning plate 7 is improved, and the overall firmness of the steel plate lifting and conveying mechanism is also increased; the connecting part 7-2 is formed with a guide hole 73, and the bottom of the conveying device 71 is provided with a connection The connecting plate 74 is provided with a guide rod 75 along the vertical direction of the axis. The guide rod 75 penetrates the guide hole 73; the connecting portion 7-2 is formed with a guide hole 73, and the bottom of the conveying device 71 is provided with a connecting The connecting plate 74 is provided with a guide rod 75 along the vertical direction of the axis, and the guide rod 75 penetrates through the guide hole 73; there are two guide holes 73, which are arranged symmetrically on both sides of the driving cylinder 72, corresponding to this Yes, there are two guide rods 75; through the cooperation of the guide rods and the guide holes, the stability and safety of the conveying device for conveying steel plates are improved; the stepping conveying drive device fully considers the conveying capacity of the conveying roller and adopts Driven by a motor, it can dynamically control the feed of the conveying roller.
输送装置71包括定位槽710,装配于定位槽710内的至少一个输送棍711,定位槽710底部设置有用于驱动输送棍711转动的电机712;输送棍711通过电机712驱动,具有输送平稳的特点;定位槽710包括装配部710-2和固设于装配部710-2两侧的安装部710-1;安装部710-1和装配部710-2固定连接,一体成型;采用上述技术方案,提高了整个定位槽710的牢固性;输送棍711位于装配部710-2内;输送棍711设置有两个,对称布设于定位槽710内,通过电机712驱动转动;设置两个输送棍711,适用于不同规格的钢板输送,提高了输送的便捷性和多样性;装配部710-2与安装部710-1之间形成有导向缺口76,该导向缺口76与定位部7-1的高度相一致;本发明的装配部与安装部之间形成有导向缺口,该导向缺口与定位部位置相对应,输送装置的导向缺口可拆式装配于连接部上;一是方便了输送装置的装配,利于维修与装卸,节约人力物力,提高了工作效率;连接板74固设于安装部710-1底部,且安装部710-1的长度与连接板74的宽度相一致。The conveying device 71 includes a positioning groove 710, at least one conveying roller 711 assembled in the positioning groove 710, the bottom of the positioning groove 710 is provided with a motor 712 for driving the conveying roller 711 to rotate; the conveying roller 711 is driven by the motor 712, which has the characteristics of stable conveying The positioning groove 710 includes a mounting portion 710-2 and mounting portions 710-1 fixed on both sides of the mounting portion 710-2; the mounting portion 710-1 and the mounting portion 710-2 are fixedly connected and integrally formed; using the above technical solution, The firmness of the entire positioning groove 710 is improved; the conveying roller 711 is located in the assembly part 710-2; there are two conveying rollers 711 arranged symmetrically in the positioning groove 710, and they are driven to rotate by a motor 712; two conveying rollers 711 are provided, It is suitable for conveying steel plates of different specifications, which improves the convenience and diversity of conveying; a guide notch 76 is formed between the assembling part 710-2 and the mounting part 710-1, and the height of the guide notch 76 is the same as that of the positioning part 7-1. Consistent; a guiding gap is formed between the assembly portion and the installation portion of the present invention, the guiding gap corresponds to the position of the positioning portion, and the guiding gap of the conveying device is detachably assembled on the connecting portion; one is to facilitate the assembly of the conveying device, Facilitate maintenance and loading and unloading, saving manpower and material resources, and improving work efficiency; the connecting plate 74 is fixed at the bottom of the mounting portion 710-1, and the length of the mounting portion 710-1 is consistent with the width of the connecting plate 74.
输送棍711连接轴两端分别转动连接有定位座713,定位座713固设于定位槽710的安装部710-1内;设置定位座,输送棍的连接轴两端分别转动连接在定位座上,使得钢板输送平稳,同时,也提高了输送棍转动连贯性和平稳度;切割槽钢架8内侧壁上固设有若干对称布设的输送定位机构85,输送定位机构85包括定位板85-1,固设于定位板85-1上的连接板85-2,连接板85-2上垂直布设有两块相互平行的安装板85-3,两个输送装置84分别固设于安装板85-3上;两个输送装置84包括上输送机构846和下输送机构847;上输送机构846用于将放置于钢板输送架83上的钢板切割加工,下输送机构847用于将钢板切割加工完成后的钢板输送架60返回;通过设置两个输送装置,上输送机构和下输送机构,上输送机构用于将放置于钢板输送架上的钢板切割加工,下输送机构用于将钢板切割加工完成后的钢板输送架通过钢板后置交换平台102返回。当上输送机构上的钢板在切割加工时,下输送机构已经准备好了需要加工切割的钢板,两个输送装置的交换使用使切割钢板能连续进行,大大提高了工作效率。The two ends of the connecting shaft of the conveying roller 711 are respectively rotatably connected with a positioning seat 713, which is fixed in the mounting part 710-1 of the positioning groove 710; a positioning seat is provided, and both ends of the connecting shaft of the conveying roller are respectively rotatably connected to the positioning seat , Which makes the steel plate conveying smoothly, and at the same time, improves the continuity and smoothness of the conveying roller rotation; a number of symmetrically arranged conveying positioning mechanisms 85 are fixed on the inner side wall of the cutting channel steel frame 8. The conveying positioning mechanism 85 includes a positioning plate 85-1 , The connecting plate 85-2 fixed on the positioning plate 85-1, two parallel mounting plates 85-3 are vertically arranged on the connecting plate 85-2, and the two conveying devices 84 are respectively fixed on the mounting plate 85- 3 upper; two conveying devices 84 include an upper conveying mechanism 846 and a lower conveying mechanism 847; the upper conveying mechanism 846 is used to cut the steel plate placed on the steel plate conveyor 83, and the lower conveying mechanism 847 is used to cut the steel plate after the completion of the processing The steel plate conveying rack 60 returns; by setting two conveying devices, the upper conveying mechanism and the lower conveying mechanism, the upper conveying mechanism is used to cut the steel plate placed on the steel plate conveying rack, and the lower conveying mechanism is used to cut the steel plate after the processing is completed The steel plate conveyor rack returns through the steel plate rear-mounted exchange platform 102. When the steel plate on the upper conveying mechanism is being cut and processed, the lower conveying mechanism has prepared the steel plates to be processed and cut. The exchange of the two conveying devices enables continuous cutting of the steel plates, which greatly improves work efficiency.
切割槽钢架8上两端设置有用于限制数控火焰等离子切割机82滑动的限位装置86;所述限位装置86包括限位板86-1,垂直固设于限位板86-1上的限位条86-2;设置的数控火焰等离子切割机,可以X,Y,Z方向数控切割不同厚度钢板,提高了钢板切割下料工作效率和切割下料质量;减少了占用车间场地面积,降低了增加设备;输送装置84包括装配于安装板85-3上的驱动轮841,相邻驱动轮841之间通过输送链条842和输送带843连接,钢板输送架60相抵于输送带843上,最外侧的驱动轮841通过连接链条844与驱动电机845连接;驱动电机845固设于切割槽钢架8上;本发明设置的输送定位机构,可以用于支撑输送装置,包括输送装置输送钢板的安全性。The two ends of the cutting channel steel frame 8 are provided with a limit device 86 for restricting the sliding of the CNC flame plasma cutting machine 82; the limit device 86 includes a limit plate 86-1, which is vertically fixed on the limit plate 86-1 The limit bar 86-2; the set CNC flame plasma cutting machine can CNC cut steel plates of different thicknesses in the X, Y, and Z directions, which improves the efficiency of steel plate cutting and cutting and the quality of cutting and cutting; reduces the occupation of workshop space, The additional equipment is lowered; the conveying device 84 includes a driving wheel 841 assembled on the mounting plate 85-3. The adjacent driving wheels 841 are connected by a conveying chain 842 and a conveying belt 843. The steel plate conveying frame 60 abuts on the conveying belt 843, The outermost driving wheel 841 is connected to the driving motor 845 through the connecting chain 844; the driving motor 845 is fixed on the cutting channel steel frame 8; the conveying positioning mechanism provided in the present invention can be used to support the conveying device, including the conveying device for conveying steel plates. safety.
钢板输送架60包括呈方形的结构的支撑架8-1,沿着支撑架8-1长度方向水平布设有若干横隔板8-2,横隔板8-2上固设有支撑板8-3;若干横隔板8-2等距布设于支撑架8-1上,横隔板8-2与支撑架8-1固定连接,一体成型;采用上述方案,提高了钢板输送架60的整体强度和结构牢固性,保证了钢板输送的稳定性和安全性;支撑板8-3上形成有若干用于定位钢板的V形槽口8-4;通过在支撑板上形成有若干用于定位钢板的V形槽口,可以牢牢定位待加工钢板;在使用时,待加工钢板的坡口边悬空,避免切割时火焰喷射到切割平台造成熔渣飞溅,对待加工钢板表面造成损伤,从而保证了坡口的切割质量,无安全隐患,切割一次成型无需修补处理,保证质量,节省了后续对缺陷的打磨修补成本。The steel plate conveying frame 60 includes a support frame 8-1 having a square structure. A plurality of transverse partitions 8-2 are arranged horizontally along the length direction of the support frame 8-1, and a support plate 8- is fixed on the transverse partition 8-2. 3; A number of transverse partitions 8-2 are equidistantly arranged on the support frame 8-1, and the transverse partitions 8-2 are fixedly connected to the support frame 8-1 and are integrally formed; using the above solution, the overall structure of the steel plate conveying frame 60 is improved The strength and structural firmness ensure the stability and safety of steel plate conveying; a number of V-shaped notches 8-4 for positioning the steel plate are formed on the supporting plate 8-3; by forming a number of V-shaped notches 8-4 for positioning the steel plate on the supporting plate The V-shaped notch of the steel plate can firmly position the steel plate to be processed; when in use, the bevel edge of the steel plate to be processed is suspended to avoid splashing of slag caused by flame spraying to the cutting platform during cutting, and damage to the surface of the steel plate to be processed, thereby ensuring The cutting quality of the groove is improved, and there is no hidden safety hazard. The cutting process does not need to be repaired, which guarantees the quality and saves the subsequent polishing and repairing costs for defects.
后置支撑滑动装置900包括若干后置支撑座95,最外侧的后置支撑座95上固设有后置驱动电机98,后置支撑座95上布设有后置输送带94,钢板输送架60相抵于后置支撑座95上的后置输送带94,通过后置驱动电机98带动后置输送带94转动,用于输送钢板输送架60;所述后置槽钢支架9底部固设有若干后置连接底座97,后置连接底座97上固设有用于钢板输送架60缓降的缓冲气缸96;缓冲气缸96的一端固设于后置连接底座97上,另一端相抵于后置支撑座95上;本发明通过缓冲气缸可将后置钢板输送架升降 至不同的高度位置,并能够准确定位,且升降过程稳定可靠;后置支撑座95包括连接部95-1和支撑部95-2;连接部95-1和支撑部95-2垂直连接,后置滑动槽93装配于连接部95-1上;所述连接部95-1和支撑部95-2之间固设有斜支撑板95-3,连接部95-1、支撑部95-2和斜支撑板95-3固定连接,一体成型;提高了后置支撑座的结构强度和整体牢固性,保证了使用安全。The rear support sliding device 900 includes a number of rear support seats 95, the outermost rear support seat 95 is fixedly provided with a rear drive motor 98, and the rear support seat 95 is provided with a rear conveyor belt 94 and a steel plate conveying rack 60 The rear conveyor belt 94 against the rear support seat 95 is driven by the rear drive motor 98 to rotate the rear conveyor belt 94 for conveying the steel plate conveyor frame 60; the bottom of the rear channel steel bracket 9 is fixed with several The rear connection base 97 is fixedly provided with a buffer cylinder 96 for the steel plate conveying frame 60 to slowly descend; one end of the buffer cylinder 96 is fixed on the rear connection base 97, and the other end abuts against the rear support base 95; the present invention can lift the rear steel plate conveyor frame to different height positions through the buffer cylinder, and can be accurately positioned, and the lifting process is stable and reliable; the rear support seat 95 includes a connecting portion 95-1 and a supporting portion 95-2 The connecting portion 95-1 and the supporting portion 95-2 are vertically connected, and the rear sliding groove 93 is assembled on the connecting portion 95-1; an inclined support plate is fixed between the connecting portion 95-1 and the supporting portion 95-2 95-3, the connecting part 95-1, the supporting part 95-2 and the inclined supporting plate 95-3 are fixedly connected and integrally formed; the structural strength and overall firmness of the rear support seat are improved, and the use safety is ensured.
如图28所示,桁架式机械手,包括若干桁架14和若干抓取输送装置13;所述桁架14底部两侧安装有桁架支撑座140,桁架支撑座140上安装有桁架支撑块141,若干桁架14通过桁架支撑块141相连接,桁架支撑块141上安装有横向滑轨142,若干抓取输送装置13滑动连接于横向滑轨142上;相邻抓取输送装置13之间设置有调节机构210,所述横向滑轨142一侧设置有第一齿条143;抓取输送装置13的一侧安装有驱动电机144,驱动电机144底部下侧传动连接有第一齿轮145,且第一齿轮145与第一齿条143啮合设置;本发明结构简单,方便实用,通过设有的若干抓取输送装置,能够进行上料和物料搬运处理,多个机械手分工协调工作,极大提高了钢板加工的效率;本发明的抓取输送装置通过驱动齿轮和定位齿条的啮合传动,使得滑动座在横向滑动机构上滑动的稳定性安全性,滑动座上滑动连接有提升机构,可以将机械手装置提升至不同高度,两侧的夹持组件和滑动机构相互配合用于夹持钢板,减少人工成本,人力和物力上耗损相对减小,同时钢板的移动无需人工传送,只需要通过机械手即可,其施工安全性高且施工效率高。As shown in Figure 28, the truss manipulator includes a number of trusses 14 and a number of grasping and conveying devices 13; truss support seats 140 are installed on both sides of the bottom of the truss 14, and truss support blocks 141 are installed on the truss support seat 140, and a number of truss 14 is connected by a truss support block 141, the truss support block 141 is installed with a transverse slide rail 142, a number of grabbing and conveying devices 13 are slidably connected to the transverse slide rail 142; an adjustment mechanism 210 is provided between adjacent grabbing and conveying devices 13 A first rack 143 is provided on one side of the transverse slide rail 142; a driving motor 144 is installed on one side of the grabbing and conveying device 13, and a first gear 145 is connected to the bottom of the driving motor 144 for transmission, and the first gear 145 It is set in engagement with the first rack 143; the present invention has a simple structure, is convenient and practical, and can carry out feeding and material handling through the provision of several grabbing and conveying devices. The division of labor and coordination of multiple manipulators greatly improves the processing efficiency of steel plates. Efficiency; the gripping and conveying device of the present invention uses the meshing transmission of the driving gear and the positioning rack to ensure the stability and safety of the sliding seat sliding on the lateral sliding mechanism. The sliding seat is slidably connected with a lifting mechanism, which can lift the manipulator device to At different heights, the clamping components and sliding mechanisms on both sides cooperate with each other to clamp the steel plate, reduce labor costs, and relatively reduce the loss of manpower and material resources. At the same time, the movement of the steel plate does not need to be manually transported, only by a manipulator, and its construction High safety and high construction efficiency.
如图29所示,抓取输送装置13包括行架208,行架208上安装有横向滑动机构209,横向滑动机构209上滑动连接有滑动座20,滑动座20上布设有驱动电机20-1,驱动电机20-1的驱动轴穿过滑动座20,驱动轴底部连接有驱动齿轮,与此相对应的,行架208顶部安装有与驱动齿轮相啮合的定位齿条204,该定位齿条200沿着行架208长度方向布设;所述滑动座20上滑动连接有提升机构200,提升机构200底部装配有用于抓取钢板的机械手装置205;所述提升机构200包括固设于滑动座20上的滑动套筒201,滑动座20上固设有提升驱动气缸203,提升驱动气缸203的一端固设于滑动座20上,另一端固设于机械手装置205上,滑动套筒201内滑动连接有导向柱202,导向柱202穿过滑动套筒201连接于机械手装置205上;通过提升驱动气缸203的运动用于机械手装置205升降;该装置结构简单,操作方便,通过驱动齿轮和定位齿条的啮合传动,使得滑动座在横向滑动机构上滑动的稳定性安全性,滑动座上滑动连接有提升机构,可以将机械手装置提升至不同高度,可以实现机械手在横向和纵向方向的移动,为后续钢板加工提供自动化基础;两侧的夹持组件和滑动机构相互配合用于夹持钢板,减少人工成本,人力和物力上耗损相对减小,同时钢板的移动无需人工传送,只需要通过机械手即可,其施工安全性高且施工效率高。As shown in FIG. 29, the grabbing and conveying device 13 includes a rack 208, a horizontal sliding mechanism 209 is installed on the rack 208, a sliding seat 20 is slidably connected to the horizontal sliding mechanism 209, and a driving motor 20-1 is arranged on the sliding seat 20. The drive shaft of the drive motor 20-1 passes through the sliding seat 20, and the bottom of the drive shaft is connected with a drive gear. Correspondingly, a positioning rack 204 meshing with the drive gear is installed on the top of the rack 208. The positioning rack 200 is arranged along the length direction of the rack 208; the sliding seat 20 is slidably connected with a lifting mechanism 200, and the bottom of the lifting mechanism 200 is equipped with a manipulator device 205 for grabbing steel plates; the lifting mechanism 200 includes a fixed on the sliding seat 20 The upper sliding sleeve 201, the sliding seat 20 is fixedly provided with a lifting drive cylinder 203, one end of the lifting drive cylinder 203 is fixed on the sliding seat 20, the other end is fixed on the manipulator device 205, and the sliding sleeve 201 is slidably connected There is a guide post 202, which passes through the sliding sleeve 201 and is connected to the manipulator device 205; the movement of the driving cylinder 203 is used to lift the manipulator device 205; the device has a simple structure and is easy to operate. It is driven by a gear and a positioning rack. The meshing transmission ensures the stability and safety of the sliding seat sliding on the horizontal sliding mechanism. The sliding seat is slidably connected with a lifting mechanism, which can lift the manipulator device to different heights, and realize the movement of the manipulator in the horizontal and vertical directions. Steel plate processing provides the basis for automation; the clamping components and sliding mechanisms on both sides cooperate with each other to clamp the steel plate, reduce labor costs, and reduce the loss of manpower and material resources. At the same time, the movement of the steel plate does not need to be manually transported, only by a robot , Its construction safety is high and construction efficiency is high.
横向滑动机构209包括分别固设于行架208顶部和侧部的横向上轨道208-1与横向侧轨道208-2,与此相对应的,横向上轨道208-1与横向侧轨道208-2上分别滑动连接有横向上滑块座208-3和横向侧滑块座208-4;本发明设置的横向滑动机构,分别设置顶部和侧壁同时滑动,使得该滑动座滑动的连贯性,也使得在机械手装置在移动过程中,有序平稳进行,提高了工作使用效率;The lateral sliding mechanism 209 includes a lateral upper rail 208-1 and a lateral side rail 208-2 respectively fixed on the top and sides of the row frame 208. Correspondingly, the lateral upper rail 208-1 and the lateral side rail 208-2 are respectively The upper horizontal slider seat 208-3 and the horizontal side slider seat 208-4 are slidingly connected; the horizontal sliding mechanism provided by the present invention is provided with the top and side walls sliding at the same time, so that the sliding continuity of the sliding seat also makes the sliding The manipulator device moves in an orderly and stable manner, which improves work efficiency;
本发明通过设置导向柱,通过导向柱与滑动套筒的滑动连接配合,可以方便安全的提升机械手装置,具有安全稳定的特点;具体的,滑动套筒201设置有两个,对称布设于滑动座20上,提升驱动气缸203位于两个滑动套筒201之间;进一步提高了该装置在提升机械手装置过程中的稳定性,为后续钢板的加工提供安全保证。The present invention is provided with a guide post, and through the sliding connection and cooperation of the guide post and the sliding sleeve, the manipulator device can be conveniently and safely lifted, and has the characteristics of safety and stability; specifically, there are two sliding sleeves 201, which are arranged symmetrically on the sliding seat. On 20, the lifting drive cylinder 203 is located between the two sliding sleeves 201; this further improves the stability of the device in the process of lifting the manipulator device, and provides a safety guarantee for subsequent steel plate processing.
滑动座20呈“L”结构,横向上滑块座208-3和横向侧滑块座208-4固设于滑动座20的底部和内侧。The sliding base 20 has an "L" structure, and the upper and lateral sliding bases 208-3 and 208-4 are fixed on the bottom and the inner side of the sliding base 20 in the transverse direction.
如图30-31所示,机械手装置205包括定位板12,固设于定位板12两侧相对布设的夹持装置120;所述夹持装置120包括呈“L”结构的连接板121,连接板121顶部固设有驱动气缸122,连接板121外侧装配有用于夹持钢板的夹持组件124,连接板121与定位板12之间通过滑动机构123滑动连接;定位板12底部装配有用于吸附钢板的电磁铁1201,两侧的夹持组件124通过滑动机构123滑动,用于夹持钢板; 该装置结构简单,操作方便,通过电磁铁1201用于吸附钢板,两侧的夹持组件和滑动机构相互配合用于夹持保护钢板,减少人工成本,人力和物力上耗损相对减小,同时钢板的移动无需人工传送,只需要通过机械手即可,其施工安全性高且施工效率高。As shown in Figures 30-31, the manipulator device 205 includes a positioning plate 12, fixed on two sides of the positioning plate 12 and oppositely arranged clamping devices 120; the clamping device 120 includes a connecting plate 121 in an "L" structure, connected The top of the plate 121 is fixedly provided with a driving cylinder 122, the outer side of the connecting plate 121 is equipped with a clamping assembly 124 for clamping the steel plate, and the connecting plate 121 and the positioning plate 12 are slidably connected by a sliding mechanism 123; the bottom of the positioning plate 12 is equipped for suction For the electromagnet 1201 of the steel plate, the clamping components 124 on both sides slide through the sliding mechanism 123 to clamp the steel plate; the device is simple in structure and easy to operate. The electromagnet 1201 is used to adsorb the steel plate, and the clamping components on both sides and slide The mechanism cooperates with each other to clamp and protect the steel plate, reduce labor costs, and relatively reduce the loss of manpower and material resources. At the same time, the movement of the steel plate does not need to be manually conveyed, only by a manipulator, and its construction safety is high and the construction efficiency is high.
夹持组件124包括布设于连接板121顶部的夹持定位板124-1,夹持定位板124-1上垂直固设有定位筒124-2,定位筒124-2外侧安装有连接座124-5,连接座124-5上连接铰节124-6,铰节124-6上连接于翻转驱动气缸124-7的驱动轴上,翻转驱动气缸124-7的另一端固设有套管124-9,定位筒124-2底部相对称固设有安装板124-3,安装板124-3外侧转动连接有呈“L”型的夹持板1200,安装板124-3连接于夹持板1200的中部,两侧夹持板1200的端部通过翻转轴124-8连接,翻转轴124-8套接于套管124-9内,翻转驱动气缸124-7上下伸缩,翻转轴124-8带动两侧夹持板1200翻转;使得位于定位板12两侧夹持装置120上的夹持板1200相对翻转,通过滑动机构123调节两侧夹持板1200之间的距离,用于夹持钢板;通过设置呈“L”型的夹持板,从钢板的下端两侧拿起,运输过程稳定且不会损坏钢板;该装置具有夹持,移动的功能,这样可以用于夹持不同规格尺寸的钢板,适用范围广。The clamping assembly 124 includes a clamping positioning plate 124-1 arranged on the top of the connecting plate 121, a positioning cylinder 124-2 is vertically fixed on the clamping positioning plate 124-1, and a connecting seat 124- is installed outside the positioning cylinder 124-2. 5. The hinge joint 124-6 is connected to the connecting seat 124-5, and the hinge 124-6 is connected to the drive shaft of the turning drive cylinder 124-7. The other end of the turning drive cylinder 124-7 is fixedly provided with a sleeve 124- 9. The bottom of the positioning cylinder 124-2 is fixedly fixed with a mounting plate 124-3. The outside of the mounting plate 124-3 is rotatably connected with an "L"-shaped clamping plate 1200, and the mounting plate 124-3 is connected to the clamping plate 1200. The ends of the clamping plates 1200 on both sides are connected by the turning shaft 124-8. The turning shaft 124-8 is sleeved in the sleeve 124-9. The turning drive cylinder 124-7 stretches up and down, and the turning shaft 124-8 drives The clamping plates 1200 on both sides are flipped; the clamping plates 1200 on the clamping devices 120 on both sides of the positioning plate 12 are relatively flipped, and the distance between the clamping plates 1200 on both sides is adjusted by the sliding mechanism 123 for clamping the steel plate; By setting the "L"-shaped clamping plate, which can be picked up from both sides of the lower end of the steel plate, the transportation process is stable and will not damage the steel plate; the device has the function of clamping and moving, so that it can be used to clamp different specifications and sizes The steel plate has a wide range of applications.
滑动机构123包括分别固设于定位板12顶部和侧部的上轨道123-1与侧轨道123-2,与此相对应的,上轨道123-1与侧轨道123-2上分别滑动连接有上滑块座123-3和侧滑块座123-4;上滑块座123-3与侧滑块座123-4固设于连接板121的底部和内侧;本发明设置滑动机构,分别设置顶部和侧壁同时滑动,使得该夹持组件滑动的连贯性,也使得在夹持钢板过程中,有序平稳进行,提高了工作使用效率。The sliding mechanism 123 includes an upper rail 123-1 and a side rail 123-2 fixed on the top and sides of the positioning plate 12, respectively. Corresponding to this, the upper rail 123-1 and the side rail 123-2 are slidably connected to the upper rail 123-1 and the side rail 123-2 respectively. The block seat 123-3 and the side slide seat 123-4; the upper slide seat 123-3 and the side slide seat 123-4 are fixed on the bottom and the inner side of the connecting plate 121; the present invention is provided with a sliding mechanism, and the top and The side walls slide at the same time, so that the continuity of the sliding of the clamping assembly also makes the process of clamping the steel plate proceed in an orderly and smooth manner, which improves the work efficiency.
定位板12上固设有与驱动气缸122位置相对应的气缸保护板12-1,气缸保护板12-1位于上轨道123-1端部,驱动气缸122的驱动轴固设于气缸保护板12-1上;本发明在定位板上设置气缸保护板,可以有效保护驱动气缸的使用安全,避免对外力对驱动气缸的损害,同时,也限制了驱动气缸的行程,避免滑动机构从定位板上脱落,进一步保证了使用安全性。The positioning plate 12 is fixedly provided with a cylinder protection plate 12-1 corresponding to the position of the driving cylinder 122. The cylinder protection plate 12-1 is located at the end of the upper rail 123-1. The drive shaft of the driving cylinder 122 is fixed on the cylinder protection plate 12- 1 on; the present invention is provided with a cylinder protection plate on the positioning plate, which can effectively protect the safety of the driving cylinder, avoid damage to the driving cylinder by external forces, and at the same time limit the stroke of the driving cylinder, and prevent the sliding mechanism from falling off the positioning plate , To further ensure the safety of use.
夹持板1200的两端呈圆弧过渡;夹持定位板124-1固设于定位筒124-2中部,夹持定位板124-1与定位筒124-2之间固设有支撑板125;支撑板125设置有两块,对称固设于夹持定位板124-1与定位筒124-2连接处;本发明在夹持定位板与定位筒之间固设有支撑板,提高了夹持组件的结构强度和整体牢固性,进一步保证了钢板夹持和提起的安全性。Both ends of the clamping plate 1200 are in a circular arc transition; the clamping positioning plate 124-1 is fixed in the middle of the positioning cylinder 124-2, and a supporting plate 125 is fixed between the clamping positioning plate 124-1 and the positioning cylinder 124-2 The supporting plate 125 is provided with two pieces, which are fixed symmetrically at the connection between the clamping positioning plate 124-1 and the positioning cylinder 124-2; the present invention is fixedly provided with a supporting plate between the clamping positioning plate and the positioning cylinder, which improves the clamping The structural strength and overall firmness of the holding components further ensure the safety of the clamping and lifting of the steel plate.
夹持定位板124-1上布设有定位杆126,定位杆126穿过夹持定位板124-1固设于连接板121顶部,定位杆126上套接有弹簧127,弹簧127的一端相抵于夹持定位板124-1上,另一端通过旋转在定位杆126端部的螺帽128紧固;定位杆126设置有两个,对称布设于夹持定位板124-1上;本发明通过在定位杆上套接有弹簧,通过弹簧使得夹持定位板与连接板紧固,提高了机械手在滑移过程中的平稳性,降低了钢板抓取的安全系数。A positioning rod 126 is arranged on the clamping positioning plate 124-1. The positioning rod 126 passes through the clamping positioning plate 124-1 and is fixed on the top of the connecting plate 121. A spring 127 is sleeved on the positioning rod 126, and one end of the spring 127 abuts against On the clamping positioning plate 124-1, the other end is fastened by a nut 128 rotating at the end of the positioning rod 126; there are two positioning rods 126 arranged symmetrically on the clamping positioning plate 124-1; A spring is sleeved on the positioning rod, and the clamping positioning plate and the connecting plate are fastened by the spring, which improves the stability of the manipulator in the sliding process and reduces the safety factor of steel plate grabbing.
如图32-33所示,该调节机构210位于相邻抓取输送装置13上端;相邻抓取输送装置13滑动连接于轨道上;调节机构210设置有两个,对称布设于相邻抓取输送装置13的两侧;本发明的调节机构210设置有两个,进一步提高了相邻抓取输送装置之间的连件稳定性和安全性,使得在抓取移动钢板过程中,输送稳定性更好;该调节机构包括气缸支撑装置2100、固设于抓取输送装置13上的X轴气缸推动固定板211,气缸支撑装置2100滑动连接于轨道上,位于相邻抓取输送装置13之间,X轴气缸推动固定板211前端垂直固设有气缸座21,X轴气缸推动固定板211上固设有X轴气缸213,X轴气缸213的驱动轴214穿过气缸座21相抵于气缸支撑装置2100上,通过X轴气缸213带动驱动轴214的伸缩,用于调节相邻抓取输送装置13之间的距离;本发明结构简单,方便实用,通过X轴气缸带动驱动轴的伸缩,驱动轴定位于气缸支撑装置上,可以调节相邻抓取输送装置之间的距离,适用于不同长度大小的钢板抓取输送,加快生产速度,提高生产效率。As shown in Figures 32-33, the adjustment mechanism 210 is located at the upper end of the adjacent grabbing and conveying device 13; the adjacent grabbing and conveying device 13 is slidably connected to the track; there are two adjustment mechanisms 210, which are arranged symmetrically on the adjacent grabbing devices. The two sides of the conveying device 13; the adjustment mechanism 210 of the present invention is provided with two, which further improves the stability and safety of the connecting piece between adjacent grabbing and conveying devices, so that the conveying stability is achieved during the process of grabbing and moving the steel plate. Better; the adjustment mechanism includes a cylinder support device 2100, an X-axis cylinder fixed on the grasping and conveying device 13 to push the fixed plate 211, the cylinder support device 2100 is slidably connected to the track, located between adjacent grasping and conveying devices 13 The front end of the X-axis cylinder pushing and fixing plate 211 is vertically fixed with a cylinder block 21, and the X-axis cylinder pushing and fixing plate 211 is fixed with an X-axis cylinder 213. The drive shaft 214 of the X-axis cylinder 213 passes through the cylinder block 21 and abuts against the cylinder support. On the device 2100, the X-axis cylinder 213 drives the expansion and contraction of the drive shaft 214, which is used to adjust the distance between the adjacent grabbing and conveying devices 13; the present invention is simple in structure, convenient and practical, and the X-axis cylinder drives the expansion and contraction of the drive shaft. The shaft is positioned on the cylinder support device, and the distance between adjacent grabbing and conveying devices can be adjusted. It is suitable for grabbing and conveying steel plates of different lengths, speeding up production speed and improving production efficiency.
气缸支撑装置2100包括气缸支撑底座2101,垂直固设于气缸支撑底座2101上的气缸支撑板2102, 气缸支撑板2102顶部设置有导向孔2103,导向孔2103内套接有导向套筒2104,导向套筒2104内穿设有调节杆2105;本发明设置的气缸支撑装置,气缸支撑装置和相邻抓取输送装置一样,也是通过滑轨滑动连接,气缸支撑装置起到了相邻气缸支撑装置的定位作用;气缸支撑板2102两侧形成有与驱动轴214端部相适配的定位凹槽2109,驱动轴214的端部卡接于定位凹槽2109内;通过设置定位凹槽,驱动轴的端部可拆式连接于定位凹槽内,使得驱动轴与定位凹槽的连接性更稳定,使得相邻抓取输送装置之间的调节更加方便,与此同时,也方便了驱动轴的检修方便。The cylinder support device 2100 includes a cylinder support base 2101, a cylinder support plate 2102 vertically fixed on the cylinder support base 2101, a guide hole 2103 is provided on the top of the cylinder support plate 2102, and a guide sleeve 2104 is sleeved in the guide hole 2103. The cylinder 2104 is equipped with an adjusting rod 2105; the cylinder supporting device provided by the present invention, the cylinder supporting device is the same as the adjacent grabbing and conveying device, and is also connected by sliding rails, and the cylinder supporting device plays the role of positioning the adjacent cylinder supporting device Two sides of the cylinder support plate 2102 are formed with positioning grooves 2109 adapted to the end of the drive shaft 214, the end of the drive shaft 214 is clamped in the positioning groove 2109; by setting the positioning groove, the end of the drive shaft The detachable connection in the positioning groove makes the connection between the drive shaft and the positioning groove more stable and makes the adjustment between adjacent grabbing and conveying devices more convenient. At the same time, it also facilitates the maintenance of the drive shaft.
定位凹槽2109的开口向上,开口呈上端大下端小结构,方便驱动轴与定位凹槽连接,同时,设置上加强板和下加强板,上加强板和下加强板分别垂直布设于气缸支撑板上;增大了气缸支撑装置的整体强度和牢固性,保证了使用安全;定位凹槽2109的上下端分别布设有上加强板215和下加强板216;上加强板215和下加强板216分别垂直布设于气缸支撑板2102上;上加强板215与定位凹槽2109的开口相对应,上加强板215与定位凹槽2109之间的距离与驱动轴214的端部外径相一致。本发明上加强板与定位凹槽的开口相对应,上加强板与定位凹槽之间的距离与驱动轴的端部外径相一致;有效避免了位于定位凹槽内的驱动轴从定位凹槽中脱离,保证了使用安全性;气缸座21上形成有通孔2106,通孔2106内套接有定位套管2107,调节杆2105活动套接于定位套管2107内,调节杆2105上形成若干定位孔2108,与此相对应的,X轴气缸推动固定板211上布设有用于卡接定位孔2108的定位机构2110;本发明通过定位孔与定位机构上的销轴卡接或分离,进一步调节相邻抓取输送装置之间的距离的稳定性,调节杆固设于导向套筒内,若干定位孔等距布设于调节杆上,可以根据实际需要,调节抓取输送装置之间的距离。The opening of the positioning groove 2109 is upward, and the opening has a structure with a large upper end and a small end at the lower end, which facilitates the connection between the drive shaft and the positioning groove. At the same time, an upper reinforcement plate and a lower reinforcement plate are arranged, and the upper reinforcement plate and the lower reinforcement plate are respectively arranged vertically on the cylinder support plate. Up; Increase the overall strength and firmness of the cylinder support device, and ensure safe use; the upper and lower ends of the positioning groove 2109 are respectively provided with an upper reinforcement plate 215 and a lower reinforcement plate 216; the upper reinforcement plate 215 and the lower reinforcement plate 216 are respectively It is vertically arranged on the cylinder support plate 2102; the upper reinforcement plate 215 corresponds to the opening of the positioning groove 2109, and the distance between the upper reinforcement plate 215 and the positioning groove 2109 is consistent with the outer diameter of the end of the drive shaft 214. The upper reinforcing plate of the present invention corresponds to the opening of the positioning groove, and the distance between the upper reinforcing plate and the positioning groove is consistent with the outer diameter of the end of the drive shaft; it effectively prevents the drive shaft located in the positioning groove from moving from the positioning groove. The detachment from the groove ensures the safety of use; a through hole 2106 is formed on the cylinder block 21, a positioning sleeve 2107 is sleeved in the through hole 2106, the adjusting rod 2105 is movably sleeved in the positioning sleeve 2107, and the adjusting rod 2105 is formed A number of positioning holes 2108. Corresponding to this, the X-axis cylinder pushes the fixing plate 211 with a positioning mechanism 2110 for clamping the positioning holes 2108; the present invention uses the positioning holes to be clamped or separated from the pin on the positioning mechanism, and further Adjust the stability of the distance between adjacent grabbing and conveying devices. The adjusting rod is fixed in the guide sleeve, and several positioning holes are arranged on the adjusting rod at equal intervals. The distance between the grabbing and conveying devices can be adjusted according to actual needs. .
定位机构2110包括分别固设于X轴气缸推动固定板211两侧的轴承固定座2111和销轴驱动底板2112;X轴气缸213位于轴承固定座2111和销轴驱动底板2112之间;结构设计巧妙,通过两个相邻抓取输送装置13上的X轴气缸213相对驱动,使得调节杆2105在导向套筒2104内滑动,销轴2115通过销轴驱动气缸2114的驱动,与调节杆2105上的定位孔2108卡接或者分离;用于调节相邻抓取输送装置13的距离;轴承固定座2111顶部垂直固设有底板2113,底板2113上固设有销轴驱动气缸2114,销轴驱动气缸2114的销轴驱动轴上装配有与定位孔2108相适配的销轴2115,销轴2115穿过销轴驱动底板2112,通过销轴驱动气缸2114上销轴驱动轴的驱动,销轴2115与定位孔2108的卡接,用于调节相邻抓取输送装置13之间的距离;本发明通过销轴驱动气缸驱动销轴上下运动,具有自动化程度高,销轴与定位孔的相互配合,使得装配稳定性更好;销轴驱动底板2112呈“L”型结构,包括销轴支撑部2112-1和导向部2112-2;导向部2112-2垂直连接于销轴支撑部2112-1顶部,销轴支撑部2112-1和导向部2112-2固定连接,一体成型;使得整个销轴驱动底板的结构强度变大,牢固性更好,与此同时,导向部上形成有安装孔,销轴穿过安装孔,通过销轴驱动气缸的驱动,与定位孔卡接或者分离;导向部2112-2上形成有安装孔2112-3,销轴2115穿过安装孔2112-3,通过销轴驱动气缸2114的驱动,与定位孔2108卡接或者分离;本发明的调节杆活动套接于定位套管内,提高了调节杆滑动的连贯性,也使得在抓取输送装置在移动过程中,有序平稳进行,提高了工作使用效率。The positioning mechanism 2110 includes a bearing fixing seat 2111 and a pin drive base plate 2112 respectively fixed on both sides of the X-axis cylinder pushing fixed plate 211; the X-axis cylinder 213 is located between the bearing fixing base 2111 and the pin drive base plate 2112; the structure is ingeniously designed , The X-axis cylinders 213 on the two adjacent grabbing and conveying devices 13 are relatively driven, so that the adjusting rod 2105 slides in the guide sleeve 2104, and the pin shaft 2115 is driven by the pin drive cylinder 2114, and the adjusting rod 2105 The positioning hole 2108 is clamped or separated; used to adjust the distance between adjacent grabbing and conveying devices 13; the top of the bearing holder 2111 is vertically fixed with a bottom plate 2113, and the bottom plate 2113 is fixed with a pin drive cylinder 2114 and a pin drive cylinder 2114 The pin shaft 2115 is equipped with a pin shaft 2115 that matches the positioning hole 2108. The pin shaft 2115 passes through the pin shaft drive base plate 2112, and the pin shaft 2115 is driven by the pin shaft drive shaft on the cylinder 2114 through the pin shaft. The clamping of the hole 2108 is used to adjust the distance between the adjacent grabbing and conveying devices 13; the present invention drives the pin shaft to move up and down through the pin shaft driving the air cylinder, which has a high degree of automation. The pin shaft and the positioning hole cooperate with each other to make the assembly Better stability; the pin drive bottom plate 2112 has an "L" structure, including a pin support portion 2112-1 and a guide portion 2112-2; the guide portion 2112-2 is vertically connected to the top of the pin support portion 2112-1, and the pin The shaft support part 2112-1 and the guide part 2112-2 are fixedly connected and integrally formed; the structural strength of the entire pin drive base plate is increased and the firmness is better. At the same time, a mounting hole is formed on the guide part, and the pin shaft passes through Through the mounting hole, the pin is driven by the cylinder to be connected to or separated from the positioning hole; a mounting hole 2112-3 is formed on the guide part 2112-2, the pin 2115 passes through the mounting hole 2112-3, and the cylinder is driven by the pin. 2114 is driven to be clamped or separated from the positioning hole 2108; the adjusting rod of the present invention is movably sleeved in the positioning sleeve, which improves the continuity of the sliding of the adjusting rod, and also makes the gripping and conveying device move in an orderly and stable manner. To improve the efficiency of work and use.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现;因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, The present invention will not be limited to the embodiments shown in this text, but should conform to the widest scope consistent with the principles and novel features disclosed in this text.

Claims (10)

  1. 一种钢板智能生产装置,其特征在于;包括依次布设的除锈机上料辊道(150)、钢板除锈机构(151)、除锈机接料辊道(152)、三工位自动交换工作台(153)、桁架式机械手(154)、缓存料站(155)、倒角机上料辊道(156)、双边双面铣边机(157)、倒角机接料辊道(158)和下料缓存平台(159);所述三工位自动交换工作台(153)包括依次布设的钢板前置交换平台(100),钢板切割平台(101)和钢板后置交换平台(102);所述钢板除锈机构(151)包括固定台(19),布设于固定台(19)上的钢板导向装置(190)、钢板输送定位装置(191)、钢板除锈装置(192)和钢板除锈除尘装置(193);所述桁架式机械手(154)包括若干桁架(14)和若干抓取输送装置(13);所述桁架(14)底部两侧安装有桁架支撑座(140),桁架支撑座(140)上安装有桁架支撑块(141),若干桁架(14)通过桁架支撑块(141)相连接,桁架支撑块(141)上安装有横向滑轨(142),若干抓取输送装置(13)滑动连接于横向滑轨(142)上;相邻抓取输送装置(13)之间设置有调节机构(210),所述横向滑轨(142)一侧设置有第一齿条(143);抓取输送装置(13)的一侧安装有驱动电机(144),驱动电机(144)底部下侧传动连接有第一齿轮(145),且第一齿轮(145)与第一齿条(143)啮合设置。A steel plate intelligent production device, which is characterized in that it includes a rust remover feeding roller table (150), a steel plate rust removing mechanism (151), a rust remover receiving roller table (152), and three-station automatic exchange work. Table (153), truss manipulator (154), buffer material station (155), chamfering machine feeding roller table (156), bilateral double-sided milling machine (157), chamfering machine receiving roller table (158) and Unloading buffer platform (159); the three-station automatic exchange table (153) includes a steel plate front exchange platform (100), a steel plate cutting platform (101) and a steel plate rear exchange platform (102) arranged in sequence; The steel plate derusting mechanism (151) includes a fixed table (19), a steel plate guide device (190) arranged on the fixed table (19), a steel plate conveying positioning device (191), a steel plate derusting device (192) and a steel plate derusting Dust removal device (193); the truss manipulator (154) includes a number of trusses (14) and a number of grabbing and conveying devices (13); truss support seats (140) are installed on both sides of the bottom of the truss (14), and the truss supports A truss support block (141) is installed on the seat (140), a number of trusses (14) are connected by a truss support block (141), a transverse slide rail (142) is installed on the truss support block (141), and a number of grabbing and conveying devices (13) It is slidably connected to the transverse slide rail (142); an adjustment mechanism (210) is arranged between adjacent grabbing and conveying devices (13), and one side of the transverse slide rail (142) is provided with a first rack ( 143); a drive motor (144) is installed on one side of the grabbing and conveying device (13), and a first gear (145) is connected to the bottom of the drive motor (144) for transmission, and the first gear (145) and the first tooth The strip (143) is set in engagement.
  2. 根据权利要求1所述的一种钢板智能生产装置,其特征在于:所述钢板前置交换平台(100)包括槽钢支架(6)、装配于槽钢支架(6)内的钢板输送架(60),用于支撑并且输送钢板输送架(60)的支撑滑动装置(600),钢板输送架(60)内沿着钢板输送方向垂直设置有若干用于输送钢板的输送机构(61),支撑滑动装置(600)包括若干支撑座(65),最外侧的支撑座(65)上固设有驱动电机(68),支撑座(65)上布设有输送带(64),钢板输送架(60)相抵于支撑座(65)上的输送带(64),通过驱动电机(68)带动输送带(64)转动,用于输送钢板输送架(60);槽钢支架(6)的内侧壁形成有若干滑动轨道(62),与此相对应的,支撑座(65)上布设有若干与滑动轨道(62)相适配的滑动槽(63),滑动轨道(62)与滑动槽(63)相互配合,用于钢板输送架(60)的升降;所述钢板切割平台(101)包括切割槽钢架(8),用于输送钢板输送架(60)的两个输送装置(84);两个输送装置(84)装配于切割槽钢架(8)的内侧壁上;切割槽钢架(8)上安装有两条左右间隔相平行的道轨安装底座(80),道轨安装底座(80)上转配有轨道(81),轨道(81)上滑动连接有用于对钢板切割加工的数控火焰等离子切割机(82);所述钢板切割平台(101)包括后置槽钢支架(9)、用于支撑并且输送钢板输送架(60)的后置支撑滑动装置(900),后置槽钢支架(9)的内侧壁形成有若干后置滑动轨道(92),与此相对应的,后置支撑滑动装置(900)上布设有若干与后置滑动轨道(92)相适配的后置滑动槽(93),后置滑动轨道(92)与后置滑动槽(93)相互配合,用于钢板输送架(60)的升降;所述钢板输送架(60)设置有至少两个,滑动连接于钢板前置交换平台(100),钢板切割平台(101)和钢板后置交换平台(102)上;所述槽钢支架(6)底部固设有与输送机构(61)相对应的连接底座(67),连接底座(67)上固设有用于驱动钢板输送架(60)升降的升降气缸(66);升降气缸(66)的一端固设于连接底座(67)上,另一端相抵于支撑座(65)上;所述输送机构(61)包括固设于钢板输送架(60)两侧的定位板(7),两侧的定位板(7)之间装配有输送装置(71),定位板(7)底部固设有驱动气缸(72),驱动气缸(72)的驱动轴穿过定位板(7)相抵于输送装置(71)上,用于驱动输送装置(71)的升降;所述定位板(7)包括定位部(7-1)和连接部(7-2),定位部(7-1)呈“L”状体,定位部(7-1)和连接部(7-2)固定连接,一体成型,驱动气缸(72)位于连接部(7-2)底部;所述连接部(7-2)上形成有导向孔(73),所述输送装置(71)底部设置有连接板(74),连接板(74)沿着轴线竖直的方向设置导向杆(75),导向杆(75)穿设于导向孔(73)内。A steel plate intelligent production device according to claim 1, characterized in that: the steel plate front exchange platform (100) comprises a channel steel bracket (6), and a steel plate conveying rack (6) assembled in the channel steel bracket (6). 60), a support sliding device (600) for supporting and conveying the steel plate conveying rack (60). A number of conveying mechanisms (61) for conveying steel plates are vertically arranged in the steel plate conveying rack (60) along the conveying direction of the steel plate. The sliding device (600) includes a number of support seats (65), the outermost support seat (65) is fixedly equipped with a drive motor (68), the support seat (65) is equipped with a conveyor belt (64), a steel plate conveyor frame (60) ) Abuts against the conveyor belt (64) on the support seat (65), and drives the conveyor belt (64) to rotate through the drive motor (68) for conveying the steel plate conveyor frame (60); the inner side wall of the channel steel bracket (6) is formed There are several sliding rails (62). Correspondingly, the supporting seat (65) is provided with several sliding grooves (63) that are matched with the sliding rails (62), the sliding rails (62) and the sliding grooves (63) Cooperate with each other for the lifting of the steel plate conveyor frame (60); the steel plate cutting platform (101) includes a cutting channel steel frame (8), and two conveying devices (84) for conveying the steel plate conveyor frame (60); two A conveying device (84) is assembled on the inner side wall of the cutting channel steel frame (8); the cutting channel steel frame (8) is equipped with two parallel rail mounting bases (80), the rail mounting base ( 80) The upper turning is equipped with a rail (81), and a numerical control flame plasma cutting machine (82) for cutting steel plates is slidably connected to the rail (81); the steel plate cutting platform (101) includes a rear channel steel bracket (9). ), a rear supporting sliding device (900) for supporting and conveying the steel plate conveying rack (60). The inner side wall of the rear channel steel bracket (9) is formed with a number of rear sliding rails (92), corresponding to this , The rear supporting sliding device (900) is provided with a number of rear sliding grooves (93) that are matched with the rear sliding rail (92), and the rear sliding rail (92) and the rear sliding groove (93) cooperate with each other , Used for lifting and lowering of the steel plate conveyor frame (60); the steel plate conveyor frame (60) is provided with at least two steel plate conveyor frames (60), which are slidably connected to the steel plate front exchange platform (100), the steel plate cutting platform (101) and the steel plate rear exchange platform (102) Upper; The bottom of the channel steel bracket (6) is fixedly provided with a connecting base (67) corresponding to the conveying mechanism (61), and the connecting base (67) is fixedly provided with a drive for driving the steel plate conveying rack (60) up and down The lifting cylinder (66); one end of the lifting cylinder (66) is fixed on the connecting base (67), and the other end is against the support seat (65); the conveying mechanism (61) includes a steel plate conveying rack ( 60) The positioning plates (7) on both sides are equipped with a conveying device (71) between the positioning plates (7) on both sides. The bottom of the positioning plate (7) is fixed with a driving air cylinder (72). The drive shaft passes through the positioning plate (7) against the output The conveying device (71) is used to drive the lifting of the conveying device (71); the positioning plate (7) includes a positioning portion (7-1) and a connecting portion (7-2), and the positioning portion (7-1) is "L"-shaped body, the positioning part (7-1) and the connecting part (7-2) are fixedly connected, and integrally formed, the driving cylinder (72) is located at the bottom of the connecting part (7-2); the connecting part (7-2) ) Is formed with a guide hole (73), the bottom of the conveying device (71) is provided with a connecting plate (74), the connecting plate (74) is provided with a guide rod (75) along the vertical direction of the axis, and the guide rod (75) Pass through the guide hole (73).
  3. 根据权利要求2所述的一种钢板智能生产装置,其特征在于:所述输送装置(71)包括定位槽(710), 装配于定位槽(710)内的至少一个输送棍(711),定位槽(710)底部设置有用于驱动输送棍(711)转动的电机(712);所述定位槽(710)包括装配部(710-2)和固设于装配部(710-2)两侧的安装部(710-1);安装部(710-1)和装配部(710-2)固定连接,一体成型;输送棍(711)位于装配部(710-2)内;所述装配部(710-2)与安装部(710-1)之间形成有导向缺口(76),该导向缺口(76)与定位部(7-1)的高度相一致;所述输送棍(711)连接轴两端分别转动连接有定位座(713),定位座(713)固设于定位槽(710)的安装部(710-1)内;所述切割槽钢架(8)内侧壁上固设有若干对称布设的输送定位机构(85),输送定位机构(85)包括定位板(85-1),固设于定位板(85-1)上的连接板(85-2),连接板(85-2)上垂直布设有两块相互平行的安装板(85-3),两个输送装置(84)分别固设于安装板(85-3)上;两个输送装置(84)包括上输送机构(846)和下输送机构(847);上输送机构(846)用于将放置于钢板输送架(83)上的钢板切割加工,下输送机构(847)用于将钢板切割加工完成后的钢板输送架(60)返回;所述切割槽钢架(8)上两端设置有用于限制数控火焰等离子切割机(82)滑动的限位装置(86);所述限位装置(86)包括限位板(86-1),垂直固设于限位板(86-1)上的限位条(86-2)。An intelligent steel plate production device according to claim 2, characterized in that: the conveying device (71) comprises a positioning groove (710), at least one conveying roller (711) assembled in the positioning groove (710), positioning The bottom of the groove (710) is provided with a motor (712) for driving the conveying roller (711) to rotate; the positioning groove (710) includes an assembling part (710-2) and fixed on both sides of the assembling part (710-2) The mounting part (710-1); the mounting part (710-1) and the assembling part (710-2) are fixedly connected and integrally formed; the conveying rod (711) is located in the assembling part (710-2); the assembling part (710) -2) A guide notch (76) is formed between the mounting part (710-1) and the guide notch (76) is consistent with the height of the positioning part (7-1); the conveying roller (711) is connected to the two shafts The two ends are respectively rotatably connected with positioning seats (713), and the positioning seats (713) are fixed in the mounting part (710-1) of the positioning groove (710); the cutting channel steel frame (8) is fixed on the inner side wall A symmetrically arranged conveying positioning mechanism (85), the conveying positioning mechanism (85) includes a positioning plate (85-1), a connecting plate (85-2) fixed on the positioning plate (85-1), and a connecting plate (85- 2) Two mounting plates (85-3) parallel to each other are arranged vertically on the top, and two conveying devices (84) are fixed on the mounting plate (85-3) respectively; the two conveying devices (84) include upper conveying mechanisms (846) and the lower conveying mechanism (847); the upper conveying mechanism (846) is used to cut and process the steel plate placed on the steel plate conveying rack (83), and the lower conveying mechanism (847) is used to cut the steel plate after the steel plate is processed. The conveyor frame (60) returns; the cutting channel steel frame (8) is provided with a limit device (86) for restricting the sliding of the CNC flame plasma cutting machine (82); the limit device (86) includes a limiter Positioning plate (86-1), a limit bar (86-2) fixed vertically on the limit plate (86-1).
  4. 根据权利要求3所述的一种钢板智能生产装置,其特征在于:所述输送装置(84)包括装配于安装板(85-3)上的驱动轮(841),相邻驱动轮(841)之间通过输送链条(842)和输送带(843)连接,钢板输送架(60)相抵于输送带(843)上,最外侧的驱动轮(841)通过连接链条(844)与驱动电机(845)连接;驱动电机(845)固设于切割槽钢架(8)上;所述钢板输送架(60)包括呈方形的结构的支撑架(8-1),沿着支撑架(8-1)长度方向水平布设有若干横隔板(8-2),横隔板(8-2)上固设有支撑板(8-3);若干横隔板(8-2)等距布设于支撑架(8-1)上,横隔板(8-2)与支撑架(8-1)固定连接,一体成型;所述支撑板(8-3)上形成有若干用于定位钢板的V形槽口(8-4);所述后置支撑滑动装置(900)包括若干后置支撑座(95),最外侧的后置支撑座(95)上固设有后置驱动电机(98),后置支撑座(95)上布设有后置输送带(94),钢板输送架(60)相抵于后置支撑座(95)上的后置输送带(94),通过后置驱动电机(98)带动后置输送带(94)转动,用于输送钢板输送架(60);所述后置槽钢支架(9)底部固设有若干后置连接底座(97),后置连接底座(97)上固设有用于钢板输送架(60)缓降的缓冲气缸(96);缓冲气缸(96)的一端固设于后置连接底座(97)上,另一端相抵于后置支撑座(95)上;所述后置支撑座(95)包括连接部(95-1)和支撑部(95-2);连接部(95-1)和支撑部(95-2)垂直连接,后置滑动槽(93)装配于连接部(95-1)上;所述连接部(95-1)和支撑部(95-2)之间固设有斜支撑板(95-3),连接部(95-1)、支撑部(95-2)和斜支撑板(95-3)固定连接,一体成型。An intelligent steel plate production device according to claim 3, characterized in that: the conveying device (84) comprises a driving wheel (841) assembled on the mounting plate (85-3), and adjacent driving wheels (841) They are connected by a conveyor chain (842) and a conveyor belt (843). The steel plate conveyor frame (60) abuts against the conveyor belt (843). The outermost drive wheel (841) is connected to the drive motor (845) through the connecting chain (844). ) Connection; the drive motor (845) is fixed on the cutting channel steel frame (8); the steel plate conveying frame (60) includes a support frame (8-1) with a square structure along the support frame (8-1) ) A number of transverse partitions (8-2) are arranged horizontally in the length direction, and a support plate (8-3) is fixed on the transverse partition (8-2); a number of transverse partitions (8-2) are arranged at equal intervals on the support On the frame (8-1), the transverse partition (8-2) is fixedly connected with the support frame (8-1) and is integrally formed; the support plate (8-3) is formed with a number of V-shaped plates for positioning the steel plate Notch (8-4); the rear support sliding device (900) includes a number of rear support seats (95), and a rear drive motor (98) is fixed on the outermost rear support seat (95), A rear conveyor belt (94) is arranged on the rear support seat (95), and the steel plate conveyor frame (60) abuts against the rear conveyor belt (94) on the rear support seat (95), and passes through the rear drive motor (98). ) Drives the rear conveyor belt (94) to rotate for conveying the steel plate conveyor frame (60); the bottom of the rear channel steel bracket (9) is fixed with a number of rear connection bases (97), and the rear connection base (97) ) Is fixedly provided with a buffer cylinder (96) for the slow descending of the steel plate conveying rack (60); one end of the buffer cylinder (96) is fixed on the rear connection base (97), and the other end abuts against the rear support seat (95) ) On; the rear supporting seat (95) includes a connecting portion (95-1) and a supporting portion (95-2); the connecting portion (95-1) and the supporting portion (95-2) are vertically connected, and the rear sliding The groove (93) is assembled on the connecting portion (95-1); an inclined support plate (95-3) is fixed between the connecting portion (95-1) and the supporting portion (95-2), and the connecting portion (95-2) -1), the supporting part (95-2) and the inclined supporting plate (95-3) are fixedly connected, and are integrally formed.
  5. 根据权利要求1所述的一种钢板智能生产装置,其特征在于:所述抓取输送装置(13)包括行架(208),行架(208)上安装有横向滑动机构(209),横向滑动机构(209)上滑动连接有滑动座(20),滑动座(20)上布设有驱动电机(20-1),驱动电机(20-1)的驱动轴穿过滑动座(20),驱动轴底部连接有驱动齿轮,与此相对应的,行架(208)顶部安装有与驱动齿轮相啮合的定位齿条(204),该定位齿条(200)沿着行架(208)长度方向布设;所述滑动座(20)上滑动连接有提升机构(200),提升机构(200)底部装配有用于抓取钢板的机械手装置(205);所述提升机构(200)包括固设于滑动座(20)上的滑动套筒(201),滑动座(20)上固设有提升驱动气缸(203),提升驱动气缸(203)的一端固设于滑动座(20)上,另一端固设于机械手装置(205)上,滑动套筒(201)内滑动连接有导向柱(202),导向柱(202)穿过滑动套筒(201)连接于机械手装置(205)上;通过提升驱动气缸(203)的运动用于机械手装置(205)升降;所述横向滑动机构(209)包括分别固设于行架(208)顶部和侧部的横向上轨道(208-1)与横向侧轨道(208-2),与此相对应的,横向上轨道(208-1)与横向侧轨道(208-2)上分别滑动连接有横向 上滑块座(208-3)和横向侧滑块座(208-4);所述机械手装置(205)包括定位板(12),固设于定位板(12)两侧相对布设的夹持装置(120);所述夹持装置(120)包括呈“L”结构的连接板(121),连接板(121)顶部固设有驱动气缸(122),连接板(121)外侧装配有用于夹持钢板的夹持组件(124),连接板(121)与定位板(12)之间通过滑动机构(123)滑动连接;定位板(12)底部装配有用于吸附钢板的电磁铁(1201),两侧的夹持组件(124)通过滑动机构(123)滑动,用于夹持钢板。The intelligent steel plate production device according to claim 1, characterized in that: the grabbing and conveying device (13) includes a traveling frame (208), and a horizontal sliding mechanism (209) is installed on the traveling frame (208). A sliding seat (20) is slidably connected to the sliding mechanism (209), and a driving motor (20-1) is arranged on the sliding seat (20). The drive shaft of the driving motor (20-1) passes through the sliding seat (20) to drive A driving gear is connected to the bottom of the shaft. Correspondingly, a positioning rack (204) meshing with the driving gear is installed on the top of the traveling frame (208), and the positioning rack (200) is along the length direction of the traveling frame (208). The sliding seat (20) is slidably connected with a lifting mechanism (200), and the bottom of the lifting mechanism (200) is equipped with a manipulator device (205) for grabbing steel plates; the lifting mechanism (200) includes a fixed sliding The sliding sleeve (201) on the seat (20), the sliding seat (20) is fixedly provided with a lifting drive cylinder (203), one end of the lifting drive cylinder (203) is fixed on the sliding seat (20), and the other end is fixed Set on the manipulator device (205), the sliding sleeve (201) is slidably connected with a guide post (202), and the guide post (202) passes through the sliding sleeve (201) and is connected to the manipulator device (205); The movement of the air cylinder (203) is used for the lifting and lowering of the manipulator device (205); the lateral sliding mechanism (209) includes a lateral upper rail (208-1) and a lateral side rail ( 208-2). Correspondingly, the upper horizontal rail (208-1) and the horizontal side rail (208-2) are slidingly connected to the upper horizontal slider seat (208-3) and the horizontal side slider seat (208-2) respectively. -4); The manipulator device (205) includes a positioning plate (12), and a clamping device (120) fixedly arranged on both sides of the positioning plate (12) is arranged opposite to each other; the clamping device (120) includes a "L" ”Structure of the connecting plate (121), the top of the connecting plate (121) is fixedly provided with a driving cylinder (122), the outside of the connecting plate (121) is equipped with a clamping assembly (124) for clamping the steel plate, the connecting plate (121) and The positioning plates (12) are slidingly connected by a sliding mechanism (123); the bottom of the positioning plate (12) is equipped with an electromagnet (1201) for absorbing the steel plate, and the clamping components (124) on both sides slide through the sliding mechanism (123) , Used to clamp steel plates.
  6. 根据权利要求5所述的一种钢板智能生产装置,其特征在于:所述夹持组件(124)包括布设于连接板(121)顶部的夹持定位板(124-1),夹持定位板(124-1)上垂直固设有定位筒(124-2),定位筒(124-2)外侧安装有连接座(124-5),连接座(124-5)上连接铰节(124-6),铰节(124-6)上连接于翻转驱动气缸(124-7)的驱动轴上,翻转驱动气缸(124-7)的另一端固设有套管(124-9),定位筒(124-2)底部相对称固设有安装板(124-3),安装板(124-3)外侧转动连接有呈“L”型的夹持板(1200),安装板(124-3)连接于夹持板(1200)的中部,两侧夹持板(1200)的端部通过翻转轴(124-8)连接,翻转轴(124-8)套接于套管(124-9)内,翻转驱动气缸(124-7)上下伸缩,翻转轴(124-8)带动两侧夹持板(1200)翻转;使得位于定位板(12)两侧夹持装置(120)上的夹持板(1200)相对翻转,通过滑动机构(123)调节两侧夹持板(1200)之间的距离,用于夹持钢板;所述滑动机构(123)包括分别固设于定位板(12)顶部和侧部的上轨道(123-1)与侧轨道(123-2),与此相对应的,上轨道(123-1)与侧轨道(123-2)上分别滑动连接有上滑块座(123-3)和侧滑块座(123-4);上滑块座(123-3)与侧滑块座(123-4)固设于连接板(121)的底部和内侧;所述定位板(12)上固设有与驱动气缸(122)位置相对应的气缸保护板(12-1),气缸保护板(12-1)位于上轨道(123-1)端部,驱动气缸(122)的驱动轴固设于气缸保护板(12-1)上。The intelligent steel plate production device according to claim 5, characterized in that: the clamping assembly (124) comprises a clamping positioning plate (124-1) arranged on the top of the connecting plate (121), and the clamping positioning plate A positioning cylinder (124-2) is vertically fixed on the (124-1), a connecting seat (124-5) is installed on the outside of the positioning cylinder (124-2), and a hinge (124-) is connected to the connecting seat (124-5). 6), the hinge (124-6) is connected to the drive shaft of the turning drive cylinder (124-7), the other end of the turning drive cylinder (124-7) is fixedly provided with a sleeve (124-9), and the positioning cylinder (124-2) A mounting plate (124-3) is fixedly arranged at the bottom of the mounting plate (124-3), and an "L"-shaped clamping plate (1200) is connected to the outside of the mounting plate (124-3), and the mounting plate (124-3) Connected to the middle of the clamping plate (1200), the ends of the clamping plates (1200) on both sides are connected by the turning shaft (124-8), the turning shaft (124-8) is sleeved in the sleeve (124-9) , The turning drive cylinder (124-7) stretches up and down, the turning shaft (124-8) drives the clamping plates (1200) on both sides to turn; making the clamping plates located on the clamping devices (120) on both sides of the positioning plate (12) (1200) Relatively flip, the distance between the clamping plates (1200) on both sides is adjusted by the sliding mechanism (123) for clamping the steel plate; the sliding mechanism (123) includes fixed on the top of the positioning plate (12) respectively And the upper rail (123-1) and the side rail (123-2) on the side, corresponding to this, the upper rail (123-1) and the side rail (123-2) are slidably connected with the upper slider seat (123 -3) and the side slider seat (123-4); the upper slider seat (123-3) and the side slider seat (123-4) are fixed on the bottom and inner side of the connecting plate (121); the positioning plate (12) A cylinder protection plate (12-1) corresponding to the position of the driving cylinder (122) is fixed on the top. The cylinder protection plate (12-1) is located at the end of the upper rail (123-1), and the driving cylinder (122) The drive shaft is fixed on the cylinder protection plate (12-1).
  7. 根根据权利要求6所述的一种钢板智能生产装置,其特征在于:所述调节机构(210)包括气缸支撑装置(2100)、固设于抓取输送装置(13)上的X轴气缸推动固定板(211),气缸支撑装置(2100)滑动连接于轨道上,位于相邻抓取输送装置(13)之间,X轴气缸推动固定板(211)前端垂直固设有气缸座(21),X轴气缸推动固定板(211)上固设有X轴气缸(213),X轴气缸(213)的驱动轴(214)穿过气缸座(21)相抵于气缸支撑装置(2100)上,通过X轴气缸(213)带动驱动轴(214)的伸缩,用于调节相邻抓取输送装置(13)之间的距离;所述气缸支撑装置(2100)包括气缸支撑底座(2101),垂直固设于气缸支撑底座(2101)上的气缸支撑板(2102),气缸支撑板(2102)顶部设置有导向孔(2103),导向孔(2103)内套接有导向套筒(2104),导向套筒(2104)内穿设有调节杆(2105);所述气缸支撑板(2102)两侧形成有与驱动轴(214)端部相适配的定位凹槽(2109),驱动轴(214)的端部卡接于定位凹槽(2109)内;所述定位凹槽(2109)的开口向上,开口呈上端大下端小结构,定位凹槽(2109)的上下端分别布设有上加强板(215)和下加强板(216);上加强板(215)和下加强板(216)分别垂直布设于气缸支撑板(2102)上;所述上加强板(215)与定位凹槽(2109)的开口相对应,上加强板(215)与定位凹槽(2109)之间的距离与驱动轴(214)的端部外径相一致;所述气缸座(21)上形成有通孔(2106),通孔(2106)内套接有定位套管(2107),调节杆(2105)活动套接于定位套管(2107)内,调节杆(2105)上形成若干定位孔(2108),与此相对应的,X轴气缸推动固定板(211)上布设有用于卡接定位孔(2108)的定位机构(2110);所述定位机构(2110)包括分别固设于X轴气缸推动固定板(211)两侧的轴承固定座(2111)和销轴驱动底板(2112);轴承固定座(2111)顶部垂直固设有底板(2113),底板(2113)上固设有销轴驱动气缸(2114),销轴驱动气缸(2114)的销轴驱动轴上装配有与定位孔(2108)相适配的销轴(2115),销轴(2115)穿过销轴驱动底板(2112),通过销轴驱动气缸(2114)上销轴驱动轴的驱动,销轴(2115) 与定位孔(2108)的卡接,用于调节相邻抓取输送装置(13)之间的距离;所述销轴驱动底板(2112)呈“L”型结构,包括销轴支撑部(2112-1)和导向部(2112-2);导向部(2112-2)垂直连接于销轴支撑部(2112-1)顶部,销轴支撑部(2112-1)和导向部(2112-2)固定连接,一体成型;导向部(2112-2)上形成有安装孔(2112-3),销轴(2115)穿过安装孔(2112-3),通过销轴驱动气缸(2114)的驱动,与定位孔(2108)卡接或者分离。The intelligent steel plate production device according to claim 6, characterized in that: the adjustment mechanism (210) includes a cylinder support device (2100), and an X-axis cylinder pusher fixed on the grasping and conveying device (13) The fixed plate (211), the cylinder support device (2100) is slidably connected to the rail, and is located between the adjacent grabbing and conveying devices (13). The front end of the fixed plate (211) pushed by the X-axis cylinder is vertically fixed with a cylinder seat (21) , X-axis cylinder (213) is fixed on the X-axis cylinder pushing fixed plate (211), and the drive shaft (214) of the X-axis cylinder (213) passes through the cylinder seat (21) and abuts against the cylinder support device (2100), The X-axis cylinder (213) drives the expansion and contraction of the drive shaft (214) to adjust the distance between adjacent grabbing and conveying devices (13); the cylinder support device (2100) includes a cylinder support base (2101), which is vertical The cylinder support plate (2102) fixed on the cylinder support base (2101), the top of the cylinder support plate (2102) is provided with a guide hole (2103), and a guide sleeve (2104) is sleeved in the guide hole (2103) to guide The sleeve (2104) is provided with an adjusting rod (2105); both sides of the cylinder support plate (2102) are formed with positioning grooves (2109) adapted to the end of the drive shaft (214), and the drive shaft (214) The end of the positioning groove (2109) is clamped in the positioning groove (2109); the opening of the positioning groove (2109) is upward, and the opening has a structure with a large upper end and a small end. The upper and lower ends of the positioning groove (2109) are respectively provided with upper reinforcing plates (215) and the lower reinforcement plate (216); the upper reinforcement plate (215) and the lower reinforcement plate (216) are respectively arranged vertically on the cylinder support plate (2102); the upper reinforcement plate (215) and the positioning groove (2109) ) Corresponding to the opening, the distance between the upper reinforcement plate (215) and the positioning groove (2109) is consistent with the outer diameter of the end of the drive shaft (214); the cylinder block (21) is formed with a through hole ( 2106), a positioning sleeve (2107) is sleeved in the through hole (2106), the adjusting rod (2105) is movably sleeved in the positioning sleeve (2107), and a number of positioning holes (2108) are formed on the adjusting rod (2105), Correspondingly, the positioning mechanism (2110) for clamping the positioning hole (2108) is arranged on the X-axis cylinder pushing and fixing plate (211); the positioning mechanism (2110) includes the pushing and fixing of the X-axis cylinder respectively. The bearing mounts (2111) and the pin drive bottom plate (2112) on both sides of the plate (211); the top of the bearing mount (2111) is vertically fixed with a bottom plate (2113), and a pin drive cylinder is fixed on the bottom plate (2113) (2114), the pin drive shaft of the pin drive cylinder (2114) is equipped with a pin shaft (2115) that matches the positioning hole (2108), and the pin shaft (2115) passes through the pin drive base plate (2112), The upper pin drive shaft of the cylinder (2114) is driven by the pin The drive of the pin shaft (2115) and the positioning hole (2108) is used to adjust the distance between the adjacent grabbing and conveying devices (13); the pin shaft driving the bottom plate (2112) has an "L" structure , Including the pin support part (2112-1) and the guide part (2112-2); the guide part (2112-2) is vertically connected to the top of the pin support part (2112-1), the pin support part (2112-1) It is fixedly connected with the guide part (2112-2) and is integrally formed; a mounting hole (2112-3) is formed on the guide part (2112-2), and the pin shaft (2115) passes through the mounting hole (2112-3) and passes through the pin shaft The drive of the driving cylinder (2114) is clamped or separated from the positioning hole (2108).
  8. 根据权利要求1所述的一种钢板智能生产装置,其特征在于:所述钢板导向装置(190)包括位于固定台(19)上且相对布设的前导向机构(200)和后导向机构(201),前导向机构(200)包括安装于固定台(19)左右两侧对称布设的导向块(21),导向块(21)上滑动连接有滑块(26),滑块(26)的一端连接有导向丝杆(22),导向丝杆(22)的外端连接导向手轮(23),滑块(26)的另一端固设有呈“U”型结构的导向板(24),导向板(24)内转动连接有导向轮(25),导向手轮(23)转动导向丝杆(22),使得滑块(26)在导向块(21)上滑动,用于调节导向板(24)的位置,进而带动导向轮(25)靠近或远离输送的钢板;所述钢板输送定位装置(191)包括底座(3),固设于底座(3)上且相对布设的前定位机构(30)和后定位机构(31),前定位机构(30)和后定位机构(31)上固设有水平杆(32)和连接杆(35);前定位机构(30)包括输送辊(301)和对称布设的两个支撑杆(302),两个支撑杆(302)之间形成有导向槽(303),输送辊(301)的两端装配于导向槽(303)内,通过驱动电机驱动,输送辊(301)上布设有压辊(33),压辊(33)上布设有用于调整压辊(33)上下移动的调节机构(34),压辊(33)与输送辊(301)之间形成有钢板输送的通道(304),调节机构(34)带动压辊(33)移动,进而带动压辊(33)靠近或远离输送辊(301);所述钢板除锈装置(192)包括机座(4)与设于所述机座(4)的除锈机构(40);除锈机构(40)包括至少一个传送辊(41)和对称布设的两个除锈支撑杆(42),两个除锈支撑杆(42)之间形成有除锈导向槽(43),传送辊(41)的两端装配于除锈导向槽(43)内,通过驱动电机驱动,传送辊(41)上布设有与传送辊(41)相适配的碾压滚轮(44);碾压滚轮(44)通过驱动电机驱动旋转,碾压滚轮(44)上布设有用于调整碾压滚轮(44)上下移动的升降装置(45);升降装置(45)带动碾压滚轮(44)移动,进而带动碾压滚轮(44)靠近或远离传送辊(41);所述碾压滚轮(44)和传送辊(41)表面均布设有钢球刷(46),驱动电机驱动所述碾压滚轮(44)和传送辊(41)表面的钢球刷(46)转动并摩擦钢板表面;所述钢板除锈除尘装置(193)包括布设于除锈机构的上端封闭的集尘罩(17),所述集尘罩(17)内设风机,该除锈机构的上下端分别装配有上收集机构(170)和下收集机构(171);集尘罩(17)安装于上收集机构(170)上,上收集机构(170)与下收集机构(171)设置有用于钢板穿过的通孔;上收集机构(170)和下收集机构(171)与除锈机构上的碾压滚轮(44)和传送辊(41)表面相贴合,用于对钢板的上表面和下表面进行除绣后清理。The intelligent steel plate production device according to claim 1, characterized in that: the steel plate guiding device (190) comprises a front guiding mechanism (200) and a rear guiding mechanism (201) located on the fixed platform (19) and arranged oppositely. ), the front guide mechanism (200) includes guide blocks (21) installed symmetrically on the left and right sides of the fixed platform (19). The guide block (21) is slidably connected with a slider (26), one end of the slider (26) A guide screw (22) is connected, the outer end of the guide screw (22) is connected with a guide handwheel (23), and the other end of the slider (26) is fixedly provided with a guide plate (24) in a "U"-shaped structure, A guide wheel (25) is rotatably connected to the guide plate (24), and the guide handwheel (23) rotates the guide screw (22) so that the sliding block (26) slides on the guide block (21) for adjusting the guide plate ( 24), and then drive the guide wheel (25) closer to or away from the conveyed steel plate; the steel plate conveying positioning device (191) includes a base (3), fixed on the base (3) and arranged oppositely to the front positioning mechanism ( 30) and the rear positioning mechanism (31), the front positioning mechanism (30) and the rear positioning mechanism (31) are fixedly provided with a horizontal rod (32) and a connecting rod (35); the front positioning mechanism (30) includes a conveying roller (301) ) And two support rods (302) arranged symmetrically. A guide groove (303) is formed between the two support rods (302). The two ends of the conveying roller (301) are assembled in the guide groove (303) through the drive motor Driven, the conveying roller (301) is provided with a pressure roller (33), and the pressure roller (33) is provided with an adjusting mechanism (34) for adjusting the vertical movement of the pressure roller (33), the pressure roller (33) and the conveying roller (301) ) Is formed with a steel plate conveying channel (304), the adjusting mechanism (34) drives the pressure roller (33) to move, and then drives the pressure roller (33) to approach or move away from the conveying roller (301); the steel plate derusting device (192) ) Includes a machine base (4) and a rust removing mechanism (40) provided on the machine seat (4); the rust removing mechanism (40) includes at least one conveying roller (41) and two symmetrically arranged rust removing support rods ( 42). A rust removal guide groove (43) is formed between the two rust removal support rods (42). The two ends of the conveying roller (41) are assembled in the rust removal guide groove (43), and the conveying roller is driven by a driving motor. (41) The upper cloth is provided with a rolling roller (44) that is compatible with the conveying roller (41); the rolling roller (44) is driven to rotate by a driving motor, and the rolling roller (44) is provided with a rolling roller (44) for adjusting the rolling roller ( 44) The lifting device (45) that moves up and down; the lifting device (45) drives the rolling roller (44) to move, and then drives the rolling roller (44) to approach or move away from the conveying roller (41); the rolling roller (44) Steel ball brushes (46) are evenly distributed on the surface of the conveying roller (41), and the driving motor drives the rolling roller (44) and the steel ball brush (46) on the surface of the conveying roller (41) to rotate and rub the surface of the steel plate; The steel plate rust removal and dust removal device (193) includes the rust removal mechanism A dust collecting hood (17) with a closed upper end of the dust collecting hood (17) is equipped with a fan, and the upper and lower ends of the rust removing mechanism are respectively equipped with an upper collecting mechanism (170) and a lower collecting mechanism (171); (17) Installed on the upper collection mechanism (170), the upper collection mechanism (170) and the lower collection mechanism (171) are provided with through holes for the steel plate to pass through; the upper collection mechanism (170) and the lower collection mechanism (171) and The surface of the rolling roller (44) and the conveying roller (41) on the rust removing mechanism is in contact with each other, and is used for cleaning the upper surface and the lower surface of the steel plate after embroidering.
  9. 根据权利要求8所述的一种钢板智能生产装置,其特征在于:所述固定台(19)两侧形成有支撑块(27),支撑块(27)内形成有导向槽(28),相对应的,导向槽(28)内滑动连接有顶升机构(202);所述导向块(21)设置在所述顶升机构(202)上,并由所述顶升机构(202)调节所述导向块(21)上导向轮(25)与所述固定台(2)之间的距离;所述顶升机构(202)包括顶升气缸(204)、气缸安装座(205)和顶升支撑板(206);所述顶升气缸(204)的一端固定设置在所述气缸安装座(205)上,顶升气缸(204)的另一端连接有顶升支撑板(206),导向块(21)固设于顶升支撑板(206)上;导向丝杆(22)上套接有减震弹簧(29),减震弹簧(29)位于导向手轮(23)与滑块(26)之间;所述调节机构(34)包括安装于压辊(33)两端的滑动座(305),滑动座(305)滑动连接于导向槽(303)内,滑动座(305)上固设有移动杆(306),水平杆(32)上固设有连接座(307),相邻连接座(307)之间连接有调节杆(308), 调节杆(308)中部安装有调节电机(309),移动杆(306)穿过水平杆(32),转动连接于连接座(307)内,调节电机(309)驱动调节杆(308)转动,进而带动移动杆(306)移动,用于调整压辊(33)上下移动;所述调节杆(308)两端形成有转动齿轮(310),与此相对应的,移动杆(306)上形成有与转动齿轮(310)相啮合的调节齿轮(328);所述输送辊(301)两侧装配有定位座(311),支撑杆(302)上固设有安装座(318),定位座(311)与安装座(318)可拆式连接,输送辊(301)的输送轴转动连接于定位座(311)上,输送轴的一端连接驱动电机;所述安装座(318)呈“⊥”型结构,定位座(311)上固设有安装板(319),安装板(319)与安装座(318)通过螺栓紧固;所述支撑杆(302)上固设有定位板(312),定位板(312)上固设有轨道(313),相对应的,滑动座(305)两侧固设有与定位板(312)相对应的连接板(314),连接板(314)上形成有与轨道(313)滑动配合的滑槽(315)。An intelligent steel plate production device according to claim 8, characterized in that: support blocks (27) are formed on both sides of the fixed platform (19), and guide grooves (28) are formed in the support blocks (27) to correspond to Correspondingly, a jacking mechanism (202) is slidably connected in the guide groove (28); the guide block (21) is arranged on the jacking mechanism (202) and is adjusted by the jacking mechanism (202). The distance between the guide wheel (25) on the guide block (21) and the fixed platform (2); the jacking mechanism (202) includes a jacking cylinder (204), a cylinder mounting seat (205) and a jacking Support plate (206); one end of the jacking cylinder (204) is fixedly arranged on the cylinder mounting seat (205), and the other end of the jacking cylinder (204) is connected with a jacking support plate (206), a guide block (21) is fixed on the jacking support plate (206); the guide screw (22) is sleeved with a shock-absorbing spring (29), and the shock-absorbing spring (29) is located between the guide handwheel (23) and the sliding block (26). ); the adjustment mechanism (34) includes sliding seats (305) installed at both ends of the pressure roller (33), the sliding seats (305) are slidably connected to the guide groove (303), and the sliding seats (305) are fixed There is a moving rod (306), a connecting base (307) is fixed on the horizontal rod (32), an adjusting rod (308) is connected between adjacent connecting bases (307), and an adjusting motor ( 309), the moving rod (306) passes through the horizontal rod (32) and is rotatably connected to the connecting seat (307). The adjusting motor (309) drives the adjusting rod (308) to rotate, thereby driving the moving rod (306) to move. The adjusting pressure roller (33) moves up and down; the two ends of the adjusting rod (308) are formed with rotating gears (310). Correspondingly, the moving rod (306) is formed with an adjusting gear that meshes with the rotating gear (310). Gear (328); both sides of the conveying roller (301) are equipped with positioning seats (311), the support rod (302) is fixed with a mounting seat (318), the positioning seat (311) and the mounting seat (318) are detachable Type connection, the conveying shaft of the conveying roller (301) is rotatably connected to the positioning seat (311), and one end of the conveying shaft is connected to the drive motor; the mounting seat (318) has a "⊥" type structure, and the positioning seat (311) is fixed on top A mounting plate (319) is provided, and the mounting plate (319) and the mounting seat (318) are fastened by bolts; the support rod (302) is fixed with a positioning plate (312), and the positioning plate (312) is fixed with Correspondingly, the sliding seat (305) is fixedly provided with connecting plates (314) corresponding to the positioning plate (312) on both sides of the rail (313). The connecting plate (314) is formed on the connecting plate (314) to slidably fit with the rail (313) Chute (315).
  10. 根据权利要求9所述的一种钢板智能生产装置,其特征在于:所述升降装置(45)包括安装于碾压滚轮(44)两端的除锈滑动座(47),除锈滑动座(47)外套接有上壳体(401),上壳体(401)滑动连接于除锈导向槽(43)内,碾压滚轮(44)的输送轴转动连接于除锈滑动座(47)上,输送轴的一端连接驱动电机;上壳体(401)上固设有除锈移动杆(48),除锈移动杆(48)上安装有升降电机(49),升降电机(49)驱动除锈移动杆(48)移动,用于调整碾压滚轮(44)上下移动;所述除锈支撑杆(42)上固设有滑轨(404),与此相对应的,上壳体(401)两侧布设有与滑轨(404)相适配的上连接槽(405),连接槽(405)与滑轨(404)滑动连接,通过升降电机(49)驱动除锈移动杆(48)移动,用于带动碾压滚轮(44)靠近或远离钢板;所述传送辊(41)两侧装配有除锈定位座(402),除锈定位座(402)外套接有下壳体(403),下壳体(403)布设于除锈导向槽(43)内,传送辊(41)的输送轴转动连接于除锈定位座(402)上,输送轴的一端连接驱动电机;所述下壳体(403)两侧布设有与滑轨(404)相适配的下连接槽(406),下连接槽(406)与滑轨(404)相适配卡接;所述传送辊(41)设置有三个,即第一传送辊(410)、第二传送辊(411)和第三传送辊(412);与此相对应的,碾压滚轮(44)设置有三个,即第一碾压滚轮(440)、第二碾压滚轮(441)和第三碾压滚轮(442);所述第一传送辊(410)和第三传送辊(412)为顺时针旋转,第二传送辊(411)为逆时针旋转;相对应的,第一碾压滚轮(440)和第三碾压滚轮(442)为顺时针旋转,第二碾压滚轮(441)为逆时针旋转;所述上收集机构(170)包括开口向下的上壳体(1701),上壳体(1701)贴合于碾压滚轮(44)外侧,上壳体(1701)上形成有至少一个上连接管(1702),上连接管(1702)上垂直连接有上水平管(1703),上连接管(1702)与上水平管(1703)相连通;所述上连接管(1702)下端呈喇叭状结构,上连接管(1702)装配于相邻碾压滚轮(44)之间;所述上连接管(1702)设置有三个,等距布设于上壳体(1701)上,三个上连接管(1702)并联于上水平管(1703)上;所述下收集机构(171)包括开口向上的下壳体(1711),下壳体(1711)贴合于传送辊(41)外侧,下壳体(1711)上形成有至少一个下连接管(1712),下连接管(1712)上垂直连接有下水平管(1713),下连接管(1712)与下水平管(1713)相连通;所述下连接管(1712)上端呈喇叭状结构,下连接管(1712)装配于相邻传送辊(41)之间;所述下连接管(1712)设置有三个,等距布设于下壳体(1711)上,三个下连接管(1712)并联于下水平管(1703)上。An intelligent steel plate production device according to claim 9, characterized in that: the lifting device (45) comprises a rust removing sliding seat (47) installed at both ends of the rolling roller (44), and the rust removing sliding seat (47) ) The outer casing is connected with an upper shell (401), the upper shell (401) is slidably connected in the rust removal guide groove (43), and the conveying shaft of the rolling roller (44) is rotatably connected to the rust removal sliding seat (47), One end of the conveying shaft is connected to the drive motor; the upper shell (401) is fixed with a rust removal moving rod (48), and the rust removal moving rod (48) is installed with a lifting motor (49), which drives the rust removal The moving rod (48) moves to adjust the rolling roller (44) to move up and down; the rust removal support rod (42) is fixedly provided with a sliding rail (404), corresponding to this, the upper shell (401) Upper connecting grooves (405) adapted to the sliding rails (404) are arranged on both sides. The connecting grooves (405) are slidably connected with the sliding rails (404), and the rust removal moving rod (48) is driven to move by the lifting motor (49). , Used to drive the rolling roller (44) close to or away from the steel plate; both sides of the conveying roller (41) are equipped with rust removing positioning seats (402), and the rust removing positioning seat (402) is sheathed with a lower shell (403) , The lower shell (403) is arranged in the descaling guide groove (43), the conveying shaft of the conveying roller (41) is rotatably connected to the descaling positioning seat (402), and one end of the conveying shaft is connected to the driving motor; the lower shell The two sides of the body (403) are provided with lower connecting grooves (406) adapted to the sliding rail (404), and the lower connecting groove (406) is matched and clamped with the sliding rail (404); the conveying roller (41) There are three, namely the first conveying roller (410), the second conveying roller (411) and the third conveying roller (412); correspondingly, the rolling roller (44) is provided with three, namely the first rolling The roller (440), the second roller (441) and the third roller (442); the first transfer roller (410) and the third transfer roller (412) rotate clockwise, the second transfer roller ( 411) rotates counterclockwise; correspondingly, the first rolling roller (440) and the third rolling roller (442) rotate clockwise, and the second rolling roller (441) rotates counterclockwise; the upper collection The mechanism (170) includes an upper casing (1701) with a downward opening, the upper casing (1701) is attached to the outside of the rolling roller (44), and at least one upper connecting pipe (1702) is formed on the upper casing (1701) , The upper connecting pipe (1702) is vertically connected with an upper horizontal pipe (1703), and the upper connecting pipe (1702) is in communication with the upper horizontal pipe (1703); the lower end of the upper connecting pipe (1702) is in a trumpet-shaped structure, and the upper connecting pipe The pipes (1702) are assembled between adjacent rolling rollers (44); there are three upper connecting pipes (1702) arranged on the upper shell (1701) at equal intervals, and the three upper connecting pipes (1702) are connected in parallel On the upper horizontal tube (1703); the lower collection mechanism (171) includes an upward opening The lower housing (1711), the lower housing (1711) is attached to the outside of the conveying roller (41), at least one lower connecting pipe (1712) is formed on the lower housing (1711), and the lower connecting pipe (1712) is vertically connected There is a lower horizontal pipe (1713), and the lower connecting pipe (1712) communicates with the lower horizontal pipe (1713); the upper end of the lower connecting pipe (1712) has a trumpet-shaped structure, and the lower connecting pipe (1712) is assembled on the adjacent conveying roller (41); The lower connecting pipes (1712) are provided with three, which are arranged equidistantly on the lower shell (1711), and the three lower connecting pipes (1712) are connected in parallel to the lower horizontal pipe (1703).
PCT/CN2020/081278 2019-11-05 2020-03-26 Intelligent steel plate production device WO2021088302A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201911071057.XA CN110814764B (en) 2019-11-05 2019-11-05 Intelligent steel plate production device
CN201911071057.X 2019-11-05

Publications (1)

Publication Number Publication Date
WO2021088302A1 true WO2021088302A1 (en) 2021-05-14

Family

ID=69552609

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/081278 WO2021088302A1 (en) 2019-11-05 2020-03-26 Intelligent steel plate production device

Country Status (2)

Country Link
CN (1) CN110814764B (en)
WO (1) WO2021088302A1 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110814764B (en) * 2019-11-05 2021-04-30 浙江省建工集团有限责任公司 Intelligent steel plate production device
CN111390561B (en) * 2020-03-28 2021-07-13 佛山市禅南置杰金属制品有限公司 Cutting processing production line for stainless steel materials
CN111283391B (en) * 2020-03-28 2021-04-27 江门市港成家电有限公司 Cutting process for stainless steel material
CN111633383A (en) * 2020-06-02 2020-09-08 云南科保模架有限责任公司 Full-automatic production line for U-shaped plates
CN111633436B (en) * 2020-07-08 2021-11-30 四川省富兴电力金具制造有限公司 Automatic processing equipment and method for flat iron channel steel combination
CN112059456B (en) * 2020-08-31 2022-05-20 浙江省建工集团有限责任公司 H shaped steel upset welding forming device
CN112207576B (en) * 2020-08-31 2021-11-23 浙江省建工集团有限责任公司 H shaped steel intelligence apparatus for producing
CN113172261B (en) * 2021-05-17 2023-11-17 青阳县木镇镇企业集体资产经营公司 Numerical control machine tool with limit protection structure
CN113414132B (en) * 2021-06-04 2023-11-10 黄山永皓新材料科技有限公司 Intelligent optimal storage mechanism for storage bag preparation products
CN117583902B (en) * 2023-12-07 2024-05-31 无锡鑫嘉铭金属制品有限公司 Multifunctional processing platform for metal parts
CN118106776A (en) * 2024-04-30 2024-05-31 潍坊精翔机电设备有限公司 Intelligent processing production line for color steel plates

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10328953A (en) * 1997-05-23 1998-12-15 Han Sae Ind Co Ltd Molding and assembling method of shape steel box for wrapping metallic plate material
KR101407277B1 (en) * 2013-12-05 2014-06-16 한솔신텍 주식회사 One-stop machining apparatus for steel fin
CN106334944A (en) * 2016-09-30 2017-01-18 中建钢构有限公司 Intelligent production line for H-shaped steel workpieces
CN106694585A (en) * 2017-02-13 2017-05-24 天津中钢联科技发展有限公司 High-efficiency hot rolled steel plate differential leveling and dedusting device
CN206216255U (en) * 2016-09-30 2017-06-06 中建钢构阳光惠州有限公司 A kind of H profile steel intelligence assembly-welding device
CN108655750A (en) * 2018-08-02 2018-10-16 唐山开元特种焊接设备有限公司 Plate unit intelligent welding production line
CN109290613A (en) * 2018-10-30 2019-02-01 天津市达鑫精密机械设备有限公司 A kind of beveler automatic assembly line
CN110814764A (en) * 2019-11-05 2020-02-21 浙江省建工集团有限责任公司 Intelligent steel plate production device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107097116A (en) * 2017-06-02 2017-08-29 洛阳汇成钢结构有限公司 A kind of H profile steel wing plate welding bead polishing derusting device
CN208614438U (en) * 2018-07-02 2019-03-19 天津市宇润德金属制品有限公司 Edging device before galvanized steel

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10328953A (en) * 1997-05-23 1998-12-15 Han Sae Ind Co Ltd Molding and assembling method of shape steel box for wrapping metallic plate material
KR101407277B1 (en) * 2013-12-05 2014-06-16 한솔신텍 주식회사 One-stop machining apparatus for steel fin
CN106334944A (en) * 2016-09-30 2017-01-18 中建钢构有限公司 Intelligent production line for H-shaped steel workpieces
CN206216255U (en) * 2016-09-30 2017-06-06 中建钢构阳光惠州有限公司 A kind of H profile steel intelligence assembly-welding device
CN106694585A (en) * 2017-02-13 2017-05-24 天津中钢联科技发展有限公司 High-efficiency hot rolled steel plate differential leveling and dedusting device
CN108655750A (en) * 2018-08-02 2018-10-16 唐山开元特种焊接设备有限公司 Plate unit intelligent welding production line
CN109290613A (en) * 2018-10-30 2019-02-01 天津市达鑫精密机械设备有限公司 A kind of beveler automatic assembly line
CN110814764A (en) * 2019-11-05 2020-02-21 浙江省建工集团有限责任公司 Intelligent steel plate production device

Also Published As

Publication number Publication date
CN110814764A (en) 2020-02-21
CN110814764B (en) 2021-04-30

Similar Documents

Publication Publication Date Title
WO2021088302A1 (en) Intelligent steel plate production device
CN110170752B (en) Laser cutting equipment
CN210937684U (en) Automatic go up unloading laser cutting equipment
CN210334788U (en) Laser cutting equipment
CN205614431U (en) Automatic descaling machine of polishing of bent axle
CN111482719A (en) Profile cutting method of laser cutting automatic production line
CN207957030U (en) A kind of engraving lathe with charging & discharging function
CN210997114U (en) Coil stock cutting device for laser cutting machine
CN211566171U (en) Full-automatic sweeps clearance compression mechanism of timber machining center
CN116787018A (en) Automatic welding sealing plate device for building templates
WO2021088301A1 (en) Intelligent steel plate production process
CN104860079A (en) Flat steel square ladle collecting device and manufacturing and using method thereof
CN116900731A (en) Automatic processing line for automobile exhaust pipe fitting
CN114029534B (en) Edge milling machine for stainless steel processing and use method thereof
CN113458043A (en) Environment-friendly machining platform convenient for cleaning table board and using method thereof
CN209832253U (en) Workpiece inlet and outlet and fixing equipment of glass numerical control machining center
CN208913401U (en) Full-automatic machine people's roll built-up welding machine
CN112091236A (en) Peeling machine
CN111605994A (en) Safe and automatic plate feeding device
CN112356152A (en) Automatic multi-size cutting saw production line for plates
CN206981764U (en) A kind of double main axle moving CNC Lathe Turning devices of vertical rail
CN110480360A (en) A kind of eight side shape steel tube self-feeding cut-off equipments
CN111633461A (en) Machine tool machining equipment
CN219901295U (en) Machine tool discharging device
CN111151928A (en) Welding strip tool conveying mechanism, welding strip welding device and welding strip tool conveying method

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20883883

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20883883

Country of ref document: EP

Kind code of ref document: A1