CN112091236A - a peeling machine - Google Patents

a peeling machine Download PDF

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Publication number
CN112091236A
CN112091236A CN202011082029.0A CN202011082029A CN112091236A CN 112091236 A CN112091236 A CN 112091236A CN 202011082029 A CN202011082029 A CN 202011082029A CN 112091236 A CN112091236 A CN 112091236A
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plate
cylinder
carrier roller
round steel
connecting rod
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CN112091236B (en
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张进锋
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Wenzhou Bona Machinery Co ltd
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Wenzhou Bona Machinery Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B23B5/08—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathes; Centreless turning
    • B23B5/12—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning axles, bars, rods, tubes, rolls, i.e. shaft-turning lathes, roll lathes; Centreless turning for peeling bars or tubes by making use of cutting bits arranged around the workpiece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/72—Auxiliary arrangements; Interconnections between auxiliary tables and movable machine elements
    • B23Q1/76—Steadies; Rests
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042—Devices for removing chips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00—Work clamping
    • B23Q2703/02—Work clamping means
    • B23Q2703/04—Work clamping means using fluid means or a vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00—Work clamping
    • B23Q2703/02—Work clamping means
    • B23Q2703/10—Devices for clamping workpieces of a particular form or made from a particular material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

本发明涉及圆钢、棒料加工技术领域,具体涉及用于将圆钢、棒料等圆柱形钢材外圆剥皮的一种剥皮机。本发明包括操作台、进料轨道、出料轨道和圆钢,所述进料轨道的中心线与出料轨道的中心线同轴,所述进料轨道与出料轨道之间安装有剥皮主机,所述剥皮主机用于将圆钢的外圆车掉,所述进料轨道的侧面安装有承料架,所述出料轨道的侧面安装有收料架,所述承料架用于放置待加工的圆钢,所述收料架用于放置已加工的圆钢。本发明的有益效果是车削速度快、效率搞,加工好后圆钢外圆平整、尺寸精度高,整个设备全程无人自动化生产,仅需定期补充待加工的圆钢以及移走已经加工好的圆钢。The invention relates to the technical field of round steel and bar material processing, in particular to a peeling machine for peeling the outer circumference of cylindrical steel materials such as round steel and bar material. The present invention includes an operation table, a feeding rail, a discharging rail and a round steel, the center line of the feeding rail is coaxial with the central line of the discharging rail, and a peeling host is installed between the feeding rail and the discharging rail , the peeling main machine is used to remove the outer circle of the round steel, the side of the feed rail is installed with a material bearing rack, the side of the discharge rail is installed with a material receiving rack, and the material bearing rack is used for placing The round steel to be processed, the receiving rack is used to place the processed round steel. The beneficial effects of the invention are that the turning speed is fast and the efficiency is high. After the round steel is processed, the outer circle is smooth and the dimensional accuracy is high. The whole process of the whole equipment is unmanned and automated. Round steel.

Description

一种剥皮机a peeling machine

技术领域technical field

本发明涉及圆钢、棒料加工技术领域,具体涉及用于将圆钢、棒料等圆柱形钢材外圆剥皮的一种剥皮机。The invention relates to the technical field of round steel and bar material processing, in particular to a peeling machine for peeling the outer circumference of cylindrical steel materials such as round steel and bar material.

背景技术Background technique

钢企主要生产的产品有无缝管、板材、型材等产品,型材里头的圆钢、光亮棒等圆柱形钢材均需要对外圆进行机械切削的剥皮工序,无缝管的生产过程中需要先制成圆钢等圆柱形钢材,再由圆钢等圆柱形钢材的中间拉住孔得到无缝管。所以对圆柱形钢材的外圆机加工尤为重要。The main products produced by steel enterprises include seamless pipes, plates, profiles and other products. The round steel, bright bars and other cylindrical steels in the profiles all require the peeling process of mechanical cutting of the outer circle. In the production process of seamless pipes, it is necessary to make It is made into cylindrical steel such as round steel, and then a seamless tube is obtained by pulling the hole in the middle of cylindrical steel such as round steel. Therefore, the external machining of cylindrical steel is particularly important.

传统的外圆机加工工艺一般采用定制的加长车床,主要由床身、夹紧传动装置、刀具装置及走刀机构构成,圆钢顶持夹紧在车头盘与车床尾架之间,在车头盘的带动下作旋转运动,刀具装置与走刀丝杆相连,作直线移动。传功工艺缺点主要是,车削速度慢、效率低,车削圆钢长度短,同时加工好后的圆钢中间位置容易比两端小,误差比较大。The traditional cylindrical machining process generally uses a custom-made elongated lathe, which is mainly composed of a bed, a clamping transmission device, a tool device and a cutting mechanism. The round steel top is clamped between the head plate and the lathe tailstock. Driven by the disc, it rotates, and the tool device is connected with the cutting screw to move in a straight line. The main disadvantages of the power transmission process are that the turning speed is slow, the efficiency is low, the length of the turning round bar is short, and the middle position of the round bar after processing is easily smaller than the two ends, and the error is relatively large.

随着我国加入世界贸易组织、国内大量的基础建设以及庞大的机械产品产量,对于钢企来说,需要一种全程无人操作、高效率、能同时适用于不同外圆直径的剥皮机,同时能全自动的上料、剥皮以及下料,无须额外人工介入。浙江温州这边的青山控股集团有限公司是一个国内最大的民营钢企,整个集团旗下合计已经具备1000万吨不锈钢粗钢产能、30万吨镍当量镍铁产能,不锈钢圆钢和不锈钢无缝管占其比重较高,对无人全自动化、高效率、低生产成本的剥皮机的剥皮机具有急切的需求,急需提高效率降低成本。同时浙江、福建等地民营企业经济发达,市场经济竞争激烈,具有大量的小钢企,也需要全自动化、高效率、低生产成本的剥皮机。With my country's accession to the World Trade Organization, a large number of domestic infrastructure construction and huge output of mechanical products, for steel companies, there is a need for a peeling machine that is unmanned throughout the whole process, high efficiency, and can be applied to different outer diameters at the same time. It can automatically load, peel and unload without additional manual intervention. Qingshan Holding Group Co., Ltd. in Wenzhou, Zhejiang is the largest private steel company in China. The entire group has a total production capacity of 10 million tons of stainless steel crude steel, 300,000 tons of nickel-equivalent ferronickel production capacity, stainless steel round steel and stainless steel seamless pipes. It accounts for a relatively high proportion, and there is an urgent need for unmanned, fully automated, high-efficiency, low-cost peeling machines, and there is an urgent need to improve efficiency and reduce costs. At the same time, private enterprises in Zhejiang, Fujian and other places have developed economies and fierce market economic competition. There are a large number of small steel enterprises, and they also need fully automated, high-efficiency and low-cost peeling machines.

发明内容SUMMARY OF THE INVENTION

为了克服背景技术的不足,本发明提供一种剥皮机。In order to overcome the deficiencies of the background technology, the present invention provides a peeling machine.

本发明的技术方案是:包括操作台、进料轨道、出料轨道和圆钢,所述进料轨道的中心线与出料轨道的中心线同轴,所述进料轨道与出料轨道之间安装有剥皮主机,所述剥皮主机用于将圆钢的外圆车掉,所述进料轨道的侧面安装有承料架,所述出料轨道的侧面安装有收料架,所述承料架用于放置待加工的圆钢,所述收料架用于放置已加工的圆钢。The technical scheme of the present invention is as follows: it includes an operation table, a feeding track, a discharging track and a round steel, the center line of the feeding track is coaxial with the center line of the discharging track, and the distance between the feeding track and the discharging track is coaxial. A peeling host is installed between the two sides, and the peeling host is used to remove the outer circle of the round steel. The material rack is used for placing the round steel to be processed, and the receiving rack is used for placing the processed round steel.

所述进料轨道靠近承料架的进口端安装有将待加工的圆钢抬至进料轨道上的抬料机构,所述出料轨道靠近收料架的尾端安装有将已加工的圆钢翻到收料架上的翻料机构。The feeding rail is installed with a lifting mechanism that lifts the round steel to be processed onto the feeding rail near the inlet end of the material receiving rack, and the discharging rail is installed near the tail end of the receiving rack with the processed round steel. The steel is turned over to the turning mechanism on the receiving rack.

所述进料轨道和出料轨道各自均安装有小车移料机构,所述小车移料机构用于夹紧圆钢使其沿着进料轨道的中心线和出料轨道的中心线作直线运动。Each of the feeding track and the discharging track is equipped with a trolley moving mechanism, and the trolley moving mechanism is used to clamp the round steel and make it move linearly along the center line of the feeding track and the center line of the discharging track. .

所述剥皮主机由主机电机、主机减速器、刀盘、主机底座、皮带组成,所述主机底座上安装有主机减速器,所述主机减速器的输入轴与输出轴分为减速器输入轴和减速器输出轴,所述刀盘固定安装在主机减速器的减速器输出轴上,且所述刀盘跟随主机减速器的减速器输出轴一起作旋转运动,所述刀盘上安装有车刀,所述主机电机的主机输出轴与主机减速器的减速器输入轴通过皮带与带轮的互相配合进行皮带传动,所述主机减速器的减速器输出轴为中空轴,所述刀盘的中心位置设有第一通孔,所述圆钢依次穿过第一通孔和减速器输出轴,所述车刀的刀头朝向第一通孔的中心位置。The peeling host is composed of a host motor, a host reducer, a cutter head, a host base, and a belt. The host base is installed with a host reducer. The input shaft and output shaft of the host reducer are divided into a reducer input shaft and a belt. The output shaft of the reducer, the cutter head is fixedly installed on the output shaft of the reducer of the main machine reducer, and the cutter head rotates with the output shaft of the reducer of the main machine reducer, and a turning tool is installed on the cutter head , the output shaft of the main motor of the main motor and the input shaft of the reducer of the main reducer are driven by a belt through the cooperation of the belt and the pulley, the output shaft of the reducer of the main reducer is a hollow shaft, and the center of the cutter head A first through hole is provided at the position, the round steel passes through the first through hole and the output shaft of the reducer in sequence, and the tool head of the turning tool faces the center of the first through hole.

所述操作台用于控制抬料机构、小车移料机构、剥皮主机以及翻料机构的工作。The operating table is used to control the work of the material lifting mechanism, the trolley material moving mechanism, the peeling host and the material turning mechanism.

优选地,所述主机底座在减速器输出轴方向上的左右两侧设有接屑斜槽,所述接屑斜槽倾斜一定角度使接屑斜槽一边高另一边低。Preferably, the base of the main engine is provided with chip-receiving chute on the left and right sides in the direction of the output shaft of the reducer, and the chip-receiving chute is inclined at a certain angle so that one side of the chip-receiving chute is high and the other side is low.

优选地,所述接屑斜槽上安装有接屑平板,所述接屑平板的长度大于接屑斜槽的长度。优选地,还包括抬料气缸,所述抬料气缸上设有抬料气缸顶杆,所述抬料气缸顶杆的顶部固定有抬料板,所述抬料板的上部设有V型槽,所述V型槽中间低两头高,且所述V型槽的中间最低点与第一通孔的中心线处于同一重力线上,所述抬料板跟随抬料气缸顶杆朝上下方向作直线运动。Preferably, a chip receiving plate is installed on the chip receiving chute, and the length of the chip receiving plate is greater than that of the chip receiving oblique groove. Preferably, it also includes a material-lifting cylinder, a material-lifting cylinder ejector rod is arranged on the material-lifting cylinder, a material-lifting plate is fixed on the top of the material-lifting cylinder ejector rod, and the upper part of the material-lifting plate is provided with a V-shaped groove , the middle of the V-shaped groove is low and the two ends are high, and the lowest point in the middle of the V-shaped groove and the center line of the first through hole are on the same gravity line, and the lifting plate follows the top rod of the lifting cylinder to move up and down. Linear motion.

所述承料架由承料架本体与圆钢挡块组成,所述承料架本体为机械框架结构,所述承料架本体最上方的第一框架条靠近进料轨道这段的框架结构延伸出多段延长直端,所述多段延长直端靠近抬料板这端固定有圆钢挡块,所述抬料板朝承料架这端方向上伸出一段距离a,所述抬料板一部分置于多段延长直端之间间隙的正下方,所述抬料气缸、抬料气缸顶杆、抬料板组成抬料机构。The material-bearing rack is composed of a material-bearing rack body and a round steel block. The material-bearing rack body is a mechanical frame structure, and the first frame bar at the top of the material-bearing rack body is close to the frame structure of the section of the feeding track. Extending out a multi-segment straight end, the multi-segment straight end is fixed with a round steel stop near the end of the lifting plate, and the lifting plate extends a distance a in the direction of this end of the material bearing frame, and the lifting plate is A part is placed just below the gap between the extended straight ends of the multi-segments.

优选地,所述承料架本体最远离进料轨道的竖直框架条比第一框架条高出一部分形成一个L形,所述第一框架条为非水平安装,所述第一框架条安装有圆钢挡块的这段比第一框架条的另一端低一点。Preferably, the vertical frame bar of the material carrier body farthest from the feed track is higher than the first frame bar to form an L-shape, the first frame bar is non-horizontal installation, and the first frame bar is installed The section with the round steel stops is a little lower than the other end of the first frame bar.

优选地,所述剥皮主机的进出口中心轴线上均安装有稳定架,所述稳定架由稳定架左板、稳定架中板、稳定架右板、夹紧气缸、上托辊、下托辊构成,所述稳定架左板、稳定架中板和稳定架右板互相平行,且稳定架右板垂直方向上安装有第一支撑柱,所述第一支撑柱穿过稳定架中板和稳定架左板将稳定架左板、稳定架中板、稳定架右板平行固定。Preferably, a stabilizer frame is installed on the central axis of the inlet and outlet of the peeling machine, and the stabilizer frame is composed of a left plate of the stabilizer frame, a middle plate of the stabilizer frame, a right plate of the stabilizer frame, a clamping cylinder, an upper idler, and a lower idler. It is constituted that the left plate of the stabilizer frame, the middle plate of the stabilizer frame and the right plate of the stabilizer frame are parallel to each other, and a first support column is installed in the vertical direction of the right plate of the stabilizer frame, and the first support column passes through the middle plate of the stabilizer frame and the stabilizer frame. The left plate of the frame fastens the left plate of the stabilizer frame, the middle plate of the stabilizer frame, and the right plate of the stabilizer frame in parallel.

所述稳定架左板和稳定架中板通过螺纹连接方式安装有夹紧气缸,所述夹紧气缸的夹紧气缸顶杆位于稳定架左板与稳定架中板的中间位置,所述夹紧气缸顶杆上安装有气缸叉子,所述气缸叉子的形状为U形,所述气缸叉子上旋转连接有上托辊第三连杆和下托辊第三连杆,所述稳定架左板、稳定架中板和稳定架右板上设有可旋转的上旋转轴和下旋转轴,所述上旋转轴上固定有上托辊第一连杆和上托辊第二连杆,所述上托辊第一连杆和上托辊第二连杆固定成一体,且所述上托辊第一连杆和上托辊第二连杆同时绕上旋转轴的中心轴线作旋转运动,所述上托辊第一连杆远离上旋转轴的这端安装有上托辊,所述上托辊第二连杆远离上旋转轴的这端与上托辊第三连杆远离气缸叉子的这端通过销子安装在一起作旋转运动,所述上托辊、上托辊第一连杆、上托辊第二连杆、上托辊第三连杆、上旋转轴构成上托辊组件。A clamping cylinder is installed on the left plate of the stabilizer frame and the middle plate of the stabilizer frame by means of threaded connection, and the clamping cylinder top rod of the clamping cylinder is located in the middle position of the left plate of the stabilizer frame and the middle plate of the stabilizer frame. A cylinder fork is installed on the cylinder top rod. The shape of the cylinder fork is U-shaped. The cylinder fork is rotatably connected with the third connecting rod of the upper idler and the third connecting rod of the lower idler. The middle plate of the stabilizer frame and the right plate of the stabilizer frame are provided with a rotatable upper rotating shaft and a lower rotating shaft. The first connecting rod of the idler and the second connecting rod of the upper idler are fixed into one body, and the first connecting rod of the upper idler and the second connecting rod of the upper idler simultaneously rotate around the central axis of the upper rotating shaft. The end of the first link of the upper idler away from the upper rotating shaft is installed with the upper idler, the end of the second link of the upper idler away from the upper rotation shaft and the end of the third link of the upper idler away from the cylinder fork The upper idler, the first link of the upper idler, the second link of the upper idler, the third link of the upper idler and the upper rotating shaft constitute the upper idler assembly.

所述下旋转轴上固定有下托辊第一连杆和下托辊第二连杆,所述下托辊第一连杆和下托辊第二连杆固定成一体,且所述下托辊第一连杆和下托辊第二连杆同时绕下旋转轴的中心轴线作旋转运动,所述下托辊第一连杆远离下旋转轴的这端安装有下托辊,所述下托辊第二连杆远离下旋转轴的这端与下托辊第三连杆远离气缸叉子的这端通过销子安装在一起作旋转运动,所述下托辊、下托辊第一连杆、下托辊第二连杆、下托辊第三连杆、下旋转轴构成下托辊组件。A first connecting rod of a lower idler and a second connecting rod of a lower idler are fixed on the lower rotating shaft, the first connecting rod of the lower idler and the second connecting rod of the lower idler are fixed into one body, and the lower idler The first connecting rod of the roller and the second connecting rod of the lower idler simultaneously rotate around the central axis of the lower rotating shaft. The end of the first connecting rod of the lower idler away from the lower rotating shaft is installed with a lower idler, and the lower idler is installed at the end of the first connecting rod of the lower idler. The end of the second link of the idler away from the lower rotating shaft and the end of the third link of the lower idler away from the fork of the cylinder are installed together by pins for rotational movement. The lower idler and the first link of the lower idler , The second connecting rod of the lower idler, the third connecting rod of the lower idler, and the lower rotating shaft constitute the lower idler assembly.

所述上托辊组件与下托辊组件互相对称组成了所述的稳定架。The upper idler assembly and the lower idler assembly are symmetrical to each other to form the stable frame.

优选地,所述稳定架左板的中间位置设有第一导向凹槽,所述第一导向凹槽为长方形凹槽且导向凹槽水平设置,所述稳定架中板在第一导向凹槽垂直对应方向上设有第二导向凹槽,所述第二导向凹槽的形状尺寸与第一导向凹槽的形状尺寸一致。Preferably, a first guide groove is provided in the middle position of the left plate of the stabilizer frame, the first guide groove is a rectangular groove and the guide groove is horizontally arranged, and the middle plate of the stabilizer frame is in the first guide groove. A second guide groove is provided in the vertical corresponding direction, and the shape and size of the second guide groove are consistent with the shape and size of the first guide groove.

所述气缸叉子两侧均固定有滑块,所述气缸叉子两侧的滑块与第一导向凹槽、第二导向凹槽互相配合使气缸叉子作直线运动,所述上托辊和下托辊的形状均为在中间位置设有V型斜面的圆柱。Both sides of the cylinder fork are fixed with sliders, and the sliders on both sides of the cylinder fork cooperate with the first guide groove and the second guide groove to make the cylinder fork move linearly. The shapes of the rollers are all cylinders with a V-shaped slope in the middle.

优选地,所述稳定架右板在垂直方向上均设有第一安装孔,所述第一支撑柱中间位置为台阶形圆柱,所述第一支撑柱的台阶形圆柱分为大圆柱和小圆柱,所述第一安装孔的内孔与大圆柱的外径互相匹配。Preferably, the right plate of the stabilizer frame is provided with first installation holes in the vertical direction, the middle position of the first support column is a stepped cylinder, and the stepped cylinder of the first support column is divided into a large cylinder and a small cylinder. A cylinder, the inner hole of the first installation hole and the outer diameter of the large cylinder match each other.

所述第一支撑柱的两头分别设有第一支撑柱大螺纹和第一支撑柱小螺纹,所述第一支撑柱大螺纹通过螺母安装在第一安装孔内,所述稳定架左板和稳定架中板在第一安装孔的垂直对应方向上均设有第二安装孔,所述第二安装孔的内孔尺寸与小圆柱的外径互相匹配,所述第一支撑柱的小圆柱上依次套有稳定架中板的第二安装孔、定位套管、稳定架左板的第二安装孔,所述第一支撑柱小螺纹通过螺母安装在稳定架左板的第二安装孔上。The two ends of the first support column are respectively provided with a first support column large thread and a first support column small thread, the first support column large thread is installed in the first installation hole through a nut, the left plate of the stabilizer frame and the The middle plate of the stabilizer frame is provided with a second installation hole in the vertical direction corresponding to the first installation hole, the inner hole size of the second installation hole matches the outer diameter of the small cylinder, and the small cylinder of the first support column The second installation hole of the middle plate of the stabilizer frame, the positioning sleeve, and the second installation hole of the left plate of the stabilizer frame are sequentially covered on the upper part, and the small thread of the first support column is installed on the second installation hole of the left plate of the stabilizer frame through a nut. .

所述稳定架左板和稳定架右板上均设有稳定架吊孔。Both the left plate of the stabilizer frame and the right plate of the stabilizer frame are provided with a stabilizer frame hanging hole.

优选地,还包括夹紧机构,所述紧机构用于夹紧圆钢,所述进料轨道和出料轨道均有轨道体构成,所述轨道体两端各安装有丝杆轴承座,所述丝杆轴承座内配合安装有传动丝杆,所述传动丝杆在丝杆轴承座作旋转运动,所述传动丝杆的一端穿过丝杆轴承座且传动丝杆的一端上安装有从动链轮,所述轨道体靠近从动链轮这端安装有移料电机,所述移料电机的动力轴连接有移料减速器,所述移料减速器上安装有主动链轮,所述主动链轮与从动链轮上配合安装有链条作链条传动,所述轨道体上滑动安装有夹紧机构,所述轨道体上方安装有导轨,所述夹紧机构的底部安装有小车,所述小车的底部四周安装有滚轮,所述滚轮在导轨上作滚动运动从而限制夹紧机构作直线运动,所述小车的底部中间位置固定安装有螺母套,所述传动丝杆的中间位置设有外螺纹,所述螺母套的内部设有内螺纹,所述传动丝杆上的外螺纹与螺母套的内螺纹互相配合安装,所述夹紧机构、移料电机、移料减速器、传动丝杆、螺母套、丝杆轴承座、从动链轮、主动链轮、链条、导轨、滚轮、小车组成小车移料机构。Preferably, it also includes a clamping mechanism, the clamping mechanism is used to clamp the round steel, the feed rail and the discharge rail are composed of a rail body, and each end of the rail body is installed with a screw bearing seat, so The screw bearing seat is fitted with a transmission screw rod, the transmission screw rod rotates on the screw rod bearing seat, one end of the transmission screw rod passes through the screw rod bearing seat, and one end of the transmission screw rod is installed with a drive screw. Moving sprocket, the end of the track body close to the driven sprocket is installed with a material-moving motor, the power shaft of the material-moving motor is connected with a material-moving reducer, and a driving sprocket is installed on the material-moving reducer. The driving sprocket and the driven sprocket are fitted with a chain for chain transmission, a clamping mechanism is slidably installed on the rail body, a guide rail is installed above the rail body, and a trolley is installed at the bottom of the clamping mechanism, Rollers are installed around the bottom of the trolley, and the rollers roll on the guide rail to limit the linear movement of the clamping mechanism. A nut sleeve is fixedly installed at the middle position of the bottom of the trolley, and the middle position of the transmission screw rod is set. There are external threads, the inside of the nut sleeve is provided with internal threads, the external threads on the drive screw rod and the internal threads of the nut sleeve are installed in cooperation with each other, the clamping mechanism, the material-moving motor, the material-moving reducer, the transmission The lead screw, nut sleeve, lead screw bearing seat, driven sprocket, driving sprocket, chain, guide rail, roller, and trolley form a trolley moving mechanism.

优选地,所述夹紧机构由个夹紧液压缸、个支撑板、个夹紧板、个齿条板、夹紧齿轮轴、V型夹紧块、多个导向轴、盖板组成,所述个支撑板互相平行安装在小车上,所述个支撑板之间安装有多个导向轴,所述多个导向轴之间可直线移动安装有个夹紧板,所述个夹紧板的顶部垂直安装有个齿条板,所述个夹紧板上的齿条板互相相对,所述盖板水平安装在个支撑板顶部,所述夹紧齿轮轴可旋转安装在盖板的中心位置,所述个齿条板上均设有齿条,所述夹紧齿轮轴的一端外周上设有齿轮,所述夹紧齿轮轴上的齿条与个齿条板上的齿轮互相拟合,所述个夹紧液压缸分别安装有个支撑板的背部,所述个夹紧液压缸的液压缸分别与个齿条板固定安装在一起,所述V型夹紧块固定安装在个夹紧板的相对面上,所述V型夹紧块成V型凹槽结构且V型凹槽结构上设有度斜槽。Preferably, the clamping mechanism is composed of a clamping hydraulic cylinder, a support plate, a clamping plate, a rack plate, a clamping gear shaft, a V-shaped clamping block, a plurality of guide shafts, and a cover plate. The support plates are installed on the trolley in parallel with each other, a plurality of guide shafts are installed between the support plates, and a clamping plate can be moved linearly between the plurality of guide shafts. A rack plate is installed vertically on the top, the rack plates on the clamping plates are opposite to each other, the cover plate is horizontally installed on the top of the support plate, and the clamping gear shaft is rotatably installed in the center of the cover plate , each rack plate is provided with a rack, the outer periphery of one end of the clamping gear shaft is provided with a gear, the rack on the clamping gear shaft and the gear on each rack plate are fitted with each other, The clamping hydraulic cylinders are respectively installed on the back of a support plate, the hydraulic cylinders of the clamping hydraulic cylinders are respectively fixedly installed with the rack plates, and the V-shaped clamping blocks are fixedly installed on the clamping cylinders. On the opposite surface of the plate, the V-shaped clamping block has a V-shaped groove structure, and the V-shaped groove structure is provided with an inclined groove.

优选地,所述翻料机构由收料气缸、翻料板、固定板组成,所述翻料板的形状结构与抬料板的形状结构一致,所述出料轨道靠近收料架这侧上固定安装有固定板,所述固定板与翻料板的一端旋转安装,所述出料轨道远离近收料架这侧上旋转安装有收料气缸,所述收料气缸绕出料轨道作旋转运动,所述收料气缸的活塞杆与翻料板的另一端旋转安装。Preferably, the material turning mechanism is composed of a receiving cylinder, a turning plate and a fixing plate, the shape and structure of the turning plate is consistent with the shape and structure of the lifting plate, and the discharge track is on the side close to the receiving frame. A fixed plate is fixedly installed, the fixed plate and one end of the turning plate are rotatably installed, and a receiving cylinder is rotatably installed on the side of the discharge track away from the near-receiving rack, and the receiving cylinder rotates around the discharge track. Movement, the piston rod of the receiving cylinder is rotatably installed with the other end of the turning plate.

优选地,所述进料轨道和出料轨道上均安装有从动托辊机构和主动托辊机构,所述主动托辊机构带有动力电机,所述圆钢在从动托辊机构以及主动托辊机构上滚动。Preferably, a driven idler mechanism and an active idler mechanism are installed on both the feed track and the discharge track, the active idler mechanism is provided with a power motor, and the round steel is installed in the driven idler mechanism and the active idler mechanism. Roll on the idler mechanism.

本发明的有益效果是车削速度快、效率搞,加工好后圆钢外圆平整、尺寸精度高,整个设备全程无人自动化生产,仅需定期补充待加工的圆钢以及移走已经加工好的圆钢。The beneficial effects of the invention are that the turning speed is fast and the efficiency is high. After the round steel is processed, the outer circle is smooth and the dimensional accuracy is high. The whole process of the whole equipment is unmanned and automated. Round steel.

附图说明Description of drawings

图1-图2为本发明的结构示意图。1-2 are schematic structural diagrams of the present invention.

图3-图5为本发明剥皮主机的结构示意图。3-5 are schematic diagrams of the structure of the peeling host of the present invention.

图6-图8为本发明抬料机构的结构示意图。6 to 8 are schematic structural diagrams of the lifting mechanism of the present invention.

图9-图10为本发明承料架的结构示意图。9-10 are schematic diagrams of the structure of the material carrier of the present invention.

图11-图12为本发明稳定架的结构示意图。11-12 are schematic diagrams of the structure of the stabilizer of the present invention.

图13-图14为本发明稳定架拆掉稳定架左板、稳定架中板后的结构示意图。Figures 13-14 are schematic structural diagrams of the stabilizer frame of the present invention after the left plate of the stabilizer frame and the middle plate of the stabilizer frame are removed.

图15为本发明稳定架的主视图。Fig. 15 is a front view of the stabilizer of the present invention.

图16为本发明稳定架拆掉稳定架左板、稳定架中板后的俯视图。FIG. 16 is a top view of the stabilizer frame of the present invention after the left plate of the stabilizer frame and the middle plate of the stabilizer frame are removed.

图17为本发明小车移料机构的结构示意图。FIG. 17 is a schematic structural diagram of the trolley moving mechanism of the present invention.

图18-图19为本发明夹紧机构和小车的结构示意图。18-19 are schematic structural diagrams of the clamping mechanism and the trolley of the present invention.

图20-图21为本发明夹紧机构的结构示意图。20-21 are schematic structural diagrams of the clamping mechanism of the present invention.

图22-图23为本发明收料架、圆钢和收料气缸处于关闭状态时的翻料机构的结构示意图。Figures 22-23 are schematic diagrams of the structure of the material turning mechanism when the receiving rack, the round steel and the receiving cylinder are in a closed state according to the present invention.

图24为本发明收料架、圆钢和收料气缸处于打开状态时的翻料机构的结构示意图。24 is a schematic structural diagram of the material turning mechanism when the material receiving rack, the round steel and the material receiving cylinder are in an open state of the present invention.

图1-图24中,承料架1,圆钢挡块101,承料架本体102,延长直端1021,间隙1022,第一框架条1023,竖直框架条1024,抬料机构2,抬料气缸21,抬料气缸顶杆22,抬料板23,距离23a,V型槽231,中间最低点232;In Figs. 1-24, the material carrier 1, the round steel stopper 101, the material carrier body 102, the extended straight end 1021, the gap 1022, the first frame bar 1023, the vertical frame bar 1024, the material lifting mechanism 2, the lifting mechanism Material cylinder 21, material lifting cylinder top rod 22, material lifting plate 23, distance 23a, V-shaped groove 231, middle lowest point 232;

小车移料机构3,轨道体302,夹紧机构301,移料电机303,移料减速器304,传动丝杆305,螺母套306,丝杆轴承座307,从动链轮308,主动链轮309,链条310,导轨311,滚轮312,小车313;Trolley material moving mechanism 3, rail body 302, clamping mechanism 301, material moving motor 303, material moving reducer 304, driving screw 305, nut sleeve 306, screw bearing seat 307, driven sprocket 308, driving sprocket 309, chain 310, guide rail 311, roller 312, trolley 313;

夹紧液压缸3011,支撑板3012,夹紧板3013,齿条板3014,夹紧齿轮轴3015,V型夹紧块3016,45度斜槽30161,导向轴3017,盖板3018;Clamping hydraulic cylinder 3011, support plate 3012, clamping plate 3013, rack plate 3014, clamping gear shaft 3015, V-shaped clamping block 3016, 45-degree oblique groove 30161, guide shaft 3017, cover plate 3018;

稳定架4,稳定架左板401,第一导向凹槽4011,第一安装孔4012,稳定架中板402,第二导向凹槽4021,第二安装孔4022,稳定架右板403,夹紧气缸404,夹紧气缸顶杆4041,气缸叉子4042,滑块4043,上托辊405,上托辊第一连杆4051,上托辊第二连杆4052,上托辊第三连杆4053,下托辊406,下托辊第一连杆4061,下托辊第二连杆4062,下托辊第三连杆4063,V型斜面40506,第一支撑柱407,第一支撑柱大螺纹4071,第一支撑柱小螺纹4072,定位套管408,上旋转轴4091,下旋转轴4092;Stabilizer 4, stabilizer left plate 401, first guide groove 4011, first mounting hole 4012, stabilizer middle plate 402, second guide groove 4021, second mounting hole 4022, stabilizer right plate 403, clamping Cylinder 404, clamping cylinder top rod 4041, cylinder fork 4042, slider 4043, upper idler 405, upper idler first link 4051, upper idler second link 4052, upper idler third link 4053, Lower idler 406, lower idler first link 4061, lower idler second link 4062, lower idler third link 4063, V-shaped inclined surface 40506, first support column 407, first support column large thread 4071 , the small thread 4072 of the first support column, the positioning sleeve 408, the upper rotating shaft 4091, and the lower rotating shaft 4092;

剥皮主机5,主机电机501,主机输出轴5011,主机减速器502,减速器输入轴5021,减速器输出轴5022,刀盘503,第一通孔5031,主机底座504,接屑斜槽5041,车刀505,皮带506,接屑平板507,吊环508;Peeling host 5, host motor 501, host output shaft 5011, host reducer 502, reducer input shaft 5021, reducer output shaft 5022, cutter head 503, first through hole 5031, host base 504, chip chute 5041, Turning tool 505, belt 506, chip receiving plate 507, lifting ring 508;

翻料机构6,收料气缸601,翻料板602,固定板603;Turning mechanism 6, receiving cylinder 601, turning plate 602, fixing plate 603;

收料架7,从动托辊机构8,主动托辊机构9,操作台10,进料轨道11,出料轨道12,圆钢13。Receiving rack 7, driven idler mechanism 8, active idler mechanism 9, operating table 10, feeding rail 11, discharging rail 12, round steel 13.

具体实施方式Detailed ways

下面针对附图对本发明的实施例作进一步说明:Embodiments of the present invention are further described below with respect to the accompanying drawings:

如图1-图24所示,本实施例提供一种剥皮机,包括操作台10、进料轨道11、出料轨道12和圆钢13,所述进料轨道11的中心线与出料轨道12的中心线同轴,所述进料轨道11与出料轨道12之间安装有剥皮主机5,所述剥皮主机5用于将圆钢的外圆车掉,所述进料轨道11的侧面安装有承料架1,所述出料轨道12的侧面安装有收料架7,所述承料架1用于放置待加工的圆钢13,所述收料架7用于放置已加工的圆钢13。As shown in FIG. 1-FIG. 24, this embodiment provides a peeling machine, including an operation table 10, a feeding rail 11, a discharging rail 12 and a round steel 13, the center line of the feeding rail 11 and the discharging rail are The center line of 12 is coaxial, and a peeling host 5 is installed between the feeding track 11 and the discharging track 12. The peeling host 5 is used to remove the outer circle of the round steel. The side of the feeding track 11 A material receiving rack 1 is installed, and a receiving rack 7 is installed on the side of the discharge rail 12. The material receiving rack 1 is used to place the round steel 13 to be processed, and the material receiving rack 7 is used to place the processed Round bar 13.

所述进料轨道11靠近承料架1的进口端安装有将待加工的圆钢13抬至进料轨道11上的抬料机构2,所述出料轨道12靠近收料架7的尾端安装有将已加工的圆钢13翻到收料架7上的翻料机构6;The feeding rail 11 is installed with a lifting mechanism 2 that lifts the round steel 13 to be processed onto the feeding rail 11 near the inlet end of the material receiving rack 1 , and the discharging rail 12 is close to the rear end of the receiving rack 7 . A turning mechanism 6 for turning the processed round steel 13 onto the receiving rack 7 is installed;

所述进料轨道11和出料轨道12各自均安装有小车移料机构3,所述小车移料机构3用于夹紧圆钢13使其沿着进料轨道11的中心线和出料轨道12的中心线作直线运动;The feeding rail 11 and the discharging rail 12 are each equipped with a trolley moving mechanism 3, which is used to clamp the round steel 13 along the center line of the feeding rail 11 and the discharging rail. The center line of 12 moves in a straight line;

所述剥皮主机5由主机电机501、主机减速器502、刀盘503、主机底座504、皮带506组成,所述主机底座504上安装有主机减速器502,所述主机减速器502的输入轴与输出轴分为减速器输入轴5021和减速器输出轴5022,所述刀盘503固定安装在主机减速器502的减速器输出轴5022上,且所述刀盘503跟随主机减速器502的减速器输出轴5022一起作旋转运动,所述刀盘503上安装有车刀505,所述主机电机501的主机输出轴5011与主机减速器502的减速器输入轴5021通过皮带与带轮的互相配合进行皮带传动,所述主机减速器502的减速器输出轴5022为中空轴,所述刀盘503的中心位置设有第一通孔5031,所述圆钢13依次穿过第一通孔5031和减速器输出轴5022,所述车刀505的刀头朝向第一通孔5031的中心位置;The peeling host 5 is composed of a host motor 501, a host reducer 502, a cutter head 503, a host base 504, and a belt 506. The host base 504 is installed with a host reducer 502, and the input shaft of the host reducer 502 is connected to the main engine. The output shaft is divided into a reducer input shaft 5021 and a reducer output shaft 5022. The cutter head 503 is fixedly installed on the reducer output shaft 5022 of the main machine reducer 502, and the cutter head 503 follows the reducer of the main machine reducer 502. The output shaft 5022 rotates together, the turning tool 505 is installed on the cutter head 503, the main output shaft 5011 of the main motor 501 and the reducer input shaft 5021 of the main reducer 502 are carried out by the cooperation of the belt and the pulley. Belt drive, the reducer output shaft 5022 of the main engine reducer 502 is a hollow shaft, the center of the cutter head 503 is provided with a first through hole 5031, and the round steel 13 passes through the first through hole 5031 and the speed reducer in turn. The tool output shaft 5022 of the turning tool 505 faces the center of the first through hole 5031;

所述操作台10用于控制抬料机构2、小车移料机构3、剥皮主机5以及翻料机构6的工作。所述操作台10内部安装有带控制功能的CPU、PLC或计时器等来控制本发明产品各个步骤的工作时间以及各个步骤的间隔时间,可以在操作台10上安装有各种按钮用于条件有关参数,甚至也可以采用触摸屏来实时显示参数以及实时控制参数。The operating table 10 is used to control the work of the material lifting mechanism 2 , the trolley material moving mechanism 3 , the peeling host 5 and the material turning mechanism 6 . The operating table 10 is equipped with a CPU, PLC or timer with control functions to control the working time of each step of the product of the present invention and the interval time of each step. Various buttons can be installed on the operating table 10 for conditions. Regarding parameters, even a touch screen can be used to display parameters in real time and control them in real time.

将一堆待加工的圆钢13放置承料架1上,然后抬料机构2开始工作,将承料架1上一根待加工的圆钢13抬至抬料机构2上,然后在重力的作用下,使待加工的圆钢13滚到进料轨道11上且与剥皮主机5同一中心轴线上;然后小车移料机构3夹紧待加工的圆钢13向剥皮主机5方向移动,剥皮主机5对圆钢13的外周围进行车削加工,然后小车移料机构3将圆钢13移动到出料轨道12上,再由翻料机构6将圆钢13翻转到收料架7上。全程无人自动化运行,只要过定期将一批待加工的圆钢13放置到承料架1上,以及定期将收料架7上已经加工好的圆钢13移走即可。A pile of round bars 13 to be processed is placed on the material carrier 1, and then the lifting mechanism 2 starts to work, and a round bar 13 to be processed on the material carrier 1 is lifted to the material lifting mechanism 2, and then under the force of gravity. Under the action, the round steel 13 to be processed is rolled onto the feeding track 11 and on the same central axis as the peeling host 5; then the trolley moving mechanism 3 clamps the round steel 13 to be processed and moves toward the peeling host 5, and the peeling host 5. Turn the outer periphery of the round steel 13, and then the trolley moving mechanism 3 moves the round steel 13 to the discharge track 12, and then the turning mechanism 6 turns the round steel 13 onto the receiving rack 7. The whole process is unmanned and automated, as long as a batch of round bars 13 to be processed are placed on the receiving rack 1 regularly, and the round bars 13 that have been processed on the receiving rack 7 are periodically removed.

由于本发明产品全程无人自动化加工,圆钢13外圆在加工时会产生大量的铁屑,如果不即使清理铁屑会导致铁屑堆积在剥皮主机5这边,当堆积到一定量时会使铁屑缠绕圆钢13以及剥皮主机5上,从而影响后续的加工。优选地,所述主机底座504在减速器输出轴5022方向上的左右两侧设有接屑斜槽5041,所述接屑斜槽5041倾斜一定角度使接屑斜槽5041一边高另一边低。由于接屑斜槽5041是倾斜的,铁屑在重力的作用下,会自动向下滚落,当然为了便于收集、清理铁屑,可以在接屑斜槽5041的最低处放置一个铁屑收集框,只用定期清理铁屑收集框内的铁屑即可。Due to the whole process of unmanned automatic processing of the product of the present invention, a large amount of iron filings will be generated on the outer circle of the round steel 13 during processing. The iron filings are wound around the round steel 13 and the peeling host 5, thereby affecting the subsequent processing. Preferably, the main engine base 504 is provided with chip receiving chute 5041 on the left and right sides in the direction of the output shaft 5022 of the reducer. Since the chip chute 5041 is inclined, the iron scraps will automatically roll down under the action of gravity. Of course, in order to facilitate the collection and cleaning of the iron scraps, a scrap collection frame can be placed at the lowest part of the chip chute 5041 , just regularly clean the iron filings in the iron filings collection frame.

由于本发明产品一直处于加工状态,会产生很多的铁屑,长时间加工后必然会有小部分铁屑缠绕堆积成一小块停留在接屑斜槽5041上没有滑落,当工作连续工作好几天后会导致接屑斜槽5041上未自动滑落的铁屑越来越多,也影响了后续的铁屑自动滑落,当接屑斜槽5041上的铁屑积累到一定程度时,工人常常会用铁钩将堆积成块的铁屑钩下来,一般工人操作时不会特别小心翼翼,铁钩会砸在接屑斜槽5041上,会导致接屑斜槽5041上面出现小坑,以及铁屑长期自动掉落在接屑斜槽5041时也会对接屑斜槽5041的表面进行破坏,而接屑斜槽5041往往是一体做在主机底座504上,导致更换成本过高。优选地,所述接屑斜槽5041上安装有接屑平板507,所述接屑平板507的长度大于接屑斜槽5041的长度。Since the product of the present invention is always in the processing state, a lot of iron scraps will be generated. After a long time of processing, a small part of the iron scraps will be wrapped around and accumulated into a small piece that stays on the chip receiving chute 5041 without slipping off. As a result, there are more and more iron filings that do not automatically slide off the chip chute 5041, which also affects the subsequent automatic sliding of iron filings. When the iron filings on the chip chute 5041 accumulate to a certain extent, workers often use iron hooks. Hook down the piled iron filings. Generally, workers will not be very careful when operating. The iron hook will hit the chip chute 5041, which will cause small pits on the chip chute 5041, and the iron filings will fall automatically for a long time. When the chip chute 5041 is used, the surface of the chip chute 5041 will also be damaged, and the chip chute 5041 is often integrally formed on the base 504 of the main engine, resulting in high replacement cost. Preferably, a chip receiving plate 507 is installed on the chip receiving chute 5041 , and the length of the chip receiving plate 507 is greater than the length of the chip receiving oblique groove 5041 .

由于剥皮主机5很重,为了便于安装本发明设备,优选地,所述主机减速器502的顶部安装有吊环508。Since the peeling host 5 is very heavy, in order to facilitate the installation of the device of the present invention, preferably, a lifting ring 508 is installed on the top of the host reducer 502 .

所述接屑平板507的厚度可以采用10mm-20mm后的铁板,一般都采用12mm比较多,12mm厚的接屑平板507可以比较长时间的承受铁钩以及铁屑的摧残,即使接屑平板507表面已经严重不平、坑坑洼洼了,也可以直接更换接屑平板507,更换成本低廉、方便。当然为了提供接屑平板507的使用寿命,也可以对接屑平板507的表面进行淬火处理提高其表面硬度。同时由于接屑平板507的长度大于接屑斜槽5041的长度,这样接屑平板507会朝接屑斜槽5041外面伸出一段距离,从而使铁屑更好地掉落在铁屑收集框内。The thickness of the chip receiving plate 507 can be an iron plate with a thickness of 10mm-20mm, and generally 12mm is used. The surface of 507 has been seriously uneven and pitted, and the chip receiving plate 507 can also be directly replaced, which is cheap and convenient to replace. Of course, in order to provide the service life of the chip plate 507, the surface of the chip plate 507 can also be quenched to increase its surface hardness. At the same time, since the length of the chip receiving plate 507 is greater than the length of the chip receiving chute 5041, the chip receiving plate 507 will protrude a distance outside the chip receiving chute 5041, so that the iron scraps can fall into the iron scrap collecting frame better. .

优选地,还包括抬料气缸21,所述抬料气缸21上设有抬料气缸顶杆22,所述抬料气缸顶杆22的顶部固定有抬料板23,所述抬料板23的上部设有V型槽231,所述V型槽231中间低两头高,且所述V型槽231的中间最低点232与第一通孔5031的中心线处于同一重力线上,所述抬料板23跟随抬料气缸顶杆22朝上下方向作直线运动;Preferably, it also includes a material-lifting cylinder 21, and the material-lifting cylinder 21 is provided with a material-lifting cylinder top rod 22, and a material-lifting plate 23 is fixed on the top of the material-lifting cylinder top rod 22. The upper part is provided with a V-shaped groove 231, the middle of the V-shaped groove 231 is low and the two ends are high, and the middle lowest point 232 of the V-shaped groove 231 and the center line of the first through hole 5031 are on the same gravity line, the lifting material The plate 23 follows the top rod 22 of the material-lifting cylinder to move linearly in the up and down direction;

所述承料架1由承料架本体102与圆钢挡块101组成,所述承料架本体102为机械框架结构,所述承料架本体102最上方的第一框架条1023靠近进料轨道11这段的框架结构延伸出多段延长直端1021,所述多段延长直端1021靠近抬料板23这端固定有圆钢挡块101,所述抬料板23朝承料架1这端方向上伸出一段距离23a,所述抬料板23一部分置于多段延长直端1021之间间隙1022的正下方,所述抬料气缸21、抬料气缸顶杆22、抬料板23组成抬料机构2。The material-bearing rack 1 is composed of a material-bearing rack body 102 and a round steel block 101. The material-bearing rack body 102 is a mechanical frame structure, and the first frame bar 1023 at the top of the material-bearing rack body 102 is close to the feeding material. The frame structure of this section of the track 11 extends out of multiple extended straight ends 1021 , and the multi-segment extended straight ends 1021 are fixed with a round steel stopper 101 near the end of the lifting plate 23 , and the lifting plate 23 faces the end of the material carrier 1 . A distance 23a is extended in the direction, and a part of the lifting plate 23 is placed directly below the gap 1022 between the multi-section extended straight ends 1021. Material mechanism 2.

所述抬料机构2工作时,所述抬料气缸21开始通气,所述抬料气缸顶杆22开始向上移动抬高抬料板23的高度,由于抬料板23朝承料架1这端方向上伸出一段距离23a,所述抬料板23一部分置于多段延长直端1021之间间隙1022的正下方,这样抬料板23向上抬高时,会将承料架本体102最靠近圆钢挡块101这边的一根圆钢13抬高,而圆钢13在重力的作用下,会滚到抬料板23的中间最低点232。然后所述抬料气缸21开始复位,使抬料板23降低,这样小车移料机构3就能夹紧圆杆13开始向前移动了。When the material-lifting mechanism 2 is working, the material-lifting cylinder 21 begins to ventilate, and the top rod 22 of the material-lifting cylinder starts to move upward to raise the height of the material-lifting plate 23. A distance 23a is extended in the direction, and a part of the lifting plate 23 is placed directly below the gap 1022 between the multi-segment extended straight ends 1021, so that when the lifting plate 23 is lifted upwards, it will bring the supporting frame body 102 closest to the circle A round steel 13 on the side of the steel block 101 is raised, and under the action of gravity, the round steel 13 will roll to the middle lowest point 232 of the lifting plate 23 . Then, the material-lifting cylinder 21 starts to reset, so that the material-lifting plate 23 is lowered, so that the trolley material-moving mechanism 3 can clamp the round rod 13 and start to move forward.

优选地,所述承料架本体102最远离进料轨道11的竖直框架条1024比第一框架条1023高出一部分形成一个L形,所述第一框架条1023为非水平安装,所述第一框架条1023安装有圆钢挡块101的这段比第一框架条1023的另一端低一点。这样当抬料机构2移走一根圆钢13时,述承料架1上的其他圆钢13在重力的作用下会自动往圆钢挡块101这边滚动,然后通过圆钢挡块101挡住圆钢13,所述第一框架条1023倾斜角度可以选用≤10度,所述第一框架条1023倾斜角度不能过大,倾斜角度会导致圆钢13朝圆钢挡块101这边滚动时,在重力的作用下使圆钢13具备较大的动能从而越过了圆钢挡块101,经过试验第一框架条1023倾斜角度优选范围为1度-2度。Preferably, the vertical frame bar 1024 of the material carrier body 102 farthest from the feed rail 11 is higher than the first frame bar 1023 to form an L-shape, and the first frame bar 1023 is installed non-horizontally. The section of the first frame bar 1023 where the round steel block 101 is installed is a little lower than the other end of the first frame bar 1023 . In this way, when the lifting mechanism 2 removes a round steel 13, the other round steels 13 on the material receiving frame 1 will automatically roll to the round steel block 101 under the action of gravity, and then pass through the round steel block 101. Block the round steel 13, the inclination angle of the first frame bar 1023 can be selected to be ≤10 degrees, the inclination angle of the first frame bar 1023 cannot be too large, and the inclination angle will cause the round steel 13 to roll toward the round steel stop 101 , under the action of gravity, the round steel 13 has a large kinetic energy so as to pass the round steel stop 101. After testing, the inclined angle of the first frame bar 1023 is preferably in the range of 1 degree to 2 degrees.

由于圆钢13的长度通常比较长,一般会达到6米,甚至9米的长度,而剥皮主机5对圆钢13外圆进行加工时会导致圆钢13的振动,尤其是加工圆钢13的中间位置时,如果不对圆钢13进行固定的话,会导致加工后的圆钢13外表面有很多振动的纹路,使产品完全报废掉,在加工时需要对圆钢13进行固定,使圆钢13不能前后左右摆动,只能沿着圆钢13的轴线方向移动。优选地,所述剥皮主机5的进出口中心轴线上均安装有稳定架4,所述稳定架4由稳定架左板401、稳定架中板402、稳定架右板403、夹紧气缸404、上托辊405、下托辊406构成,所述稳定架左板401、稳定架中板402和稳定架右板403互相平行,且稳定架右板403垂直方向上安装有第一支撑柱407,所述第一支撑柱407穿过稳定架中板402和稳定架左板401将稳定架左板401、稳定架中板402、稳定架右板403平行固定;Since the length of the round steel 13 is usually relatively long, generally reaching a length of 6 meters or even 9 meters, the peeling machine 5 will cause vibration of the round steel 13 when processing the outer circle of the round steel 13, especially the processing of the round steel 13. In the middle position, if the round steel 13 is not fixed, there will be many vibration patterns on the outer surface of the round steel 13 after processing, which will make the product completely scrapped. It cannot swing back and forth, left and right, and can only move along the axis of the round steel 13. Preferably, a stabilizer 4 is installed on the central axis of the inlet and outlet of the peeling host 5. The stabilizer 4 consists of a left plate 401 of the stabilizer, a middle plate 402 of the stabilizer, a right plate 403 of the stabilizer, a clamping cylinder 404, The upper idler 405 and the lower idler 406 are formed. The left plate 401 of the stabilizer, the middle plate 402 of the stabilizer and the right plate 403 of the stabilizer are parallel to each other, and the right plate 403 of the stabilizer is installed with a first support column 407 in the vertical direction. The first support column 407 passes through the middle plate 402 of the stabilizer and the left plate 401 of the stabilizer to fix the left plate 401 of the stabilizer, the middle plate 402 of the stabilizer, and the right plate 403 of the stabilizer in parallel;

所述稳定架左板401和稳定架中板402通过螺纹连接方式安装有夹紧气缸404,所述夹紧气缸404的夹紧气缸顶杆4041位于稳定架左板401与稳定架中板402的中间位置,所述夹紧气缸顶杆4041上安装有气缸叉子4042,所述气缸叉子4042的形状为U形,所述气缸叉子4042上旋转连接有上托辊第三连杆4053和下托辊第三连杆4063,所述稳定架左板401、稳定架中板402和稳定架右板403上设有可旋转的上旋转轴4091和下旋转轴4092,所述上旋转轴4091上固定有上托辊第一连杆4051和上托辊第二连杆4052,所述上托辊第一连杆4051和上托辊第二连杆4052固定成一体,且所述上托辊第一连杆4051和上托辊第二连杆4052同时绕上旋转轴4091的中心轴线作旋转运动,所述上托辊第一连杆4051远离上旋转轴4091的这端安装有上托辊405,所述上托辊第二连杆4052远离上旋转轴4091的这端与上托辊第三连杆4053远离气缸叉子4042的这端通过销子安装在一起作旋转运动,所述上托辊405、上托辊第一连杆4051、上托辊第二连杆4052、上托辊第三连杆4053、上旋转轴4091构成上托辊组件;The left plate 401 of the stabilizer frame and the middle plate 402 of the stabilizer frame are installed with a clamping cylinder 404 through screw connection. In the middle position, a cylinder fork 4042 is installed on the clamping cylinder top rod 4041, the cylinder fork 4042 is U-shaped, and the cylinder fork 4042 is rotatably connected with the upper idler third connecting rod 4053 and the lower idler The third link 4063, the left plate 401 of the stabilizer frame, the middle plate 402 of the stabilizer frame and the right plate 403 of the stabilizer frame are provided with a rotatable upper rotating shaft 4091 and a lower rotating shaft 4092, and the upper rotating shaft 4091 is fixed with The first link 4051 of the upper idler and the second link 4052 of the upper idler, the first link 4051 of the upper idler and the second link 4052 of the upper idler are fixed into one body, and the first link of the upper idler is connected. The rod 4051 and the second connecting rod 4052 of the upper idler rotate simultaneously around the central axis of the upper rotating shaft 4091, and the upper idler 405 is installed at the end of the first connecting rod 4051 of the upper idler away from the upper rotating shaft 4091, so the upper idler 405 is installed. The end of the second link 4052 of the upper idler away from the upper rotating shaft 4091 and the end of the third link 4053 of the upper idler away from the cylinder fork 4042 are installed together by pins for rotational movement. The upper idler 405, The first link 4051 of the upper idler, the second link 4052 of the upper idler, the third link 4053 of the upper idler, and the upper rotating shaft 4091 constitute the upper idler assembly;

所述下旋转轴4092上固定有下托辊第一连杆4061和下托辊第二连杆4062,所述下托辊第一连杆4061和下托辊第二连杆4062固定成一体,且所述下托辊第一连杆4061和下托辊第二连杆4062同时绕下旋转轴4092的中心轴线作旋转运动,所述下托辊第一连杆4061远离下旋转轴4092的这端安装有下托辊406,所述下托辊第二连杆4062远离下旋转轴4092的这端与下托辊第三连杆4063远离气缸叉子4042的这端通过销子安装在一起作旋转运动,所述下托辊406、下托辊第一连杆4061、下托辊第二连杆4062、下托辊第三连杆4063、下旋转轴4092构成下托辊组件;The lower rotating shaft 4092 is fixed with the first link 4061 of the lower idler and the second link 4062 of the lower idler, and the first link 4061 of the lower idler and the second link 4062 of the lower idler are fixed into one body, And the first link 4061 of the lower idler and the second link 4062 of the lower idler rotate around the central axis of the lower rotation shaft 4092 at the same time, and the first link 4061 of the lower idler is far away from this position of the lower rotation shaft 4092. A lower idler 406 is installed at the end, and the end of the second link 4062 of the lower idler away from the lower rotating shaft 4092 and the end of the third link 4063 of the lower idler away from the cylinder fork 4042 are installed together through a pin for rotation. The lower idler 406, the first link 4061 of the lower idler, the second link 4062 of the lower idler, the third link 4063 of the lower idler, and the lower rotating shaft 4092 constitute the lower idler assembly;

所述上托辊组件与下托辊组件互相对称组成了所述的稳定架4。The upper idler assembly and the lower idler assembly are symmetrical to each other to form the stable frame 4 .

所述稳定架4工作时,先由夹紧气缸404开始通气带动夹紧气缸顶杆4041向前移动,通过带动上托辊第二连杆4052和上托辊第三连杆4053旋转,使上旋转轴4091逆时针转动,以及通过下托辊第二连杆4062和下托辊第三连杆4063旋转,使下旋转轴4092顺时针转动,最终使上托辊405与下托辊406之间的距离开始变小,所述上托辊405与下托辊406将圆钢13的上下左右运动完全限制住,而上托辊405和下托辊406本身可转动,所述圆钢13在被上托辊405与下托辊406夹紧时依旧可以沿着圆钢13的中心轴线上移动。When the stabilizer 4 is working, the clamping cylinder 404 starts to ventilate and drives the clamping cylinder top rod 4041 to move forward, and by driving the second link 4052 of the upper roller and the third link 4053 of the upper roller to rotate, the upper The rotating shaft 4091 rotates counterclockwise, and rotates through the second link 4062 of the lower idler and the third link 4063 of the lower idler, so that the lower rotating shaft 4092 rotates clockwise, and finally makes the gap between the upper idler 405 and the lower idler 406 The distance becomes smaller, the upper idler 405 and the lower idler 406 completely restrict the up and down, left and right movements of the round steel 13, while the upper idler 405 and the lower idler 406 can rotate themselves, and the round steel 13 is being When the upper idler 405 and the lower idler 406 are clamped, they can still move along the central axis of the round steel 13 .

为了适应加工不同外径的圆钢13以及更好的夹紧圆钢13,所述上托辊405和下托辊406的形状采用为V型,即两头大中间小的形状,所述圆钢13夹在上托辊405和下托辊406的V型面上。In order to adapt to the processing of round bars 13 with different outer diameters and to better clamp the round bars 13, the shape of the upper idler 405 and the lower idler 406 is V-shaped, that is, the shape of the two ends is large and the middle is small. 13 is clamped on the V-shaped surfaces of the upper idler 405 and the lower idler 406 .

由于稳定架4夹紧圆钢13时夹紧气缸404需要长期承受比较大的载荷,夹紧气缸404长期受力后其夹紧气缸404上的夹紧气缸顶杆4041容易左右晃动,需要将夹紧气缸顶杆4041限制成直线运动。优选地,所述稳定架左板401的中间位置设有第一导向凹槽4011,所述第一导向凹槽4011为长方形凹槽且导向凹槽4011水平设置,所述稳定架中板402在第一导向凹槽4011垂直对应方向上设有第二导向凹槽4021,所述第二导向凹槽4021的形状尺寸与第一导向凹槽4011的形状尺寸一致;Since the clamping cylinder 404 needs to bear a relatively large load for a long time when the stabilizer 4 clamps the round steel 13, the clamping cylinder ejector rod 4041 on the clamping cylinder 404 is easy to shake left and right after the clamping cylinder 404 is stressed for a long time. The tight cylinder ejector rod 4041 is restricted to linear motion. Preferably, a first guide groove 4011 is provided in the middle position of the left plate 401 of the stabilizer frame, the first guide groove 4011 is a rectangular groove and the guide groove 4011 is horizontally arranged, and the middle plate 402 of the stabilizer frame is in The first guide groove 4011 is provided with a second guide groove 4021 in the vertical corresponding direction, and the shape and size of the second guide groove 4021 are consistent with the shape and size of the first guide groove 4011;

所述气缸叉子4042两侧均固定有滑块4043,所述气缸叉子4042两侧的滑块4043与第一导向凹槽4011、第二导向凹槽4021互相配合使气缸叉子4042作直线运动,所述上托辊405和下托辊406的形状均为在中间位置设有V型斜面40506的圆柱。The sliders 4043 are fixed on both sides of the cylinder fork 4042, and the sliders 4043 on both sides of the cylinder fork 4042 cooperate with the first guide groove 4011 and the second guide groove 4021 to make the cylinder fork 4042 move linearly, so The shapes of the upper idler 405 and the lower idler 406 are both cylinders with a V-shaped inclined surface 40506 in the middle.

优选地,所述稳定架右板403在垂直方向上均设有第一安装孔4012,所述第一支撑柱407中间位置为台阶形圆柱,所述第一支撑柱407的台阶形圆柱分为大圆柱和小圆柱,所述第一安装孔4012的内孔与大圆柱的外径互相匹配;Preferably, the right plate 403 of the stabilizer frame is provided with first installation holes 4012 in the vertical direction, the middle position of the first support column 407 is a stepped cylinder, and the stepped cylinder of the first support column 407 is divided into Large cylinder and small cylinder, the inner hole of the first mounting hole 4012 matches the outer diameter of the large cylinder;

所述第一支撑柱407的两头分别设有第一支撑柱大螺纹4071和第一支撑柱小螺纹4072,所述第一支撑柱大螺纹4071通过螺母安装在第一安装孔4012内,所述稳定架左板401和稳定架中板402在第一安装孔4012的垂直对应方向上均设有第二安装孔4022,所述第二安装孔4022的内孔尺寸与小圆柱的外径互相匹配,所述第一支撑柱407的小圆柱上依次套有稳定架中板402的第二安装孔4022、定位套管408、稳定架左板401的第二安装孔4022,所述第一支撑柱小螺纹4072通过螺母安装在稳定架左板401的第二安装孔4022上;同时由于稳定架4的体积比较大,重量也很重,不是一两个人就能抬得动的,所以在所述稳定架左板401和稳定架右板403上均设有稳定架吊孔410,所述稳定架吊孔410可以便于通过行车吊装。Both ends of the first support column 407 are respectively provided with a first support column large thread 4071 and a first support column small thread 4072. The first support column large thread 4071 is installed in the first installation hole 4012 through a nut. The left plate 401 of the stabilizer frame and the middle plate 402 of the stabilizer frame are each provided with a second installation hole 4022 in the vertical direction corresponding to the first installation hole 4012, and the inner hole size of the second installation hole 4022 matches the outer diameter of the small cylinder. , the small cylinder of the first support column 407 is sequentially sleeved with the second installation hole 4022 of the middle plate 402 of the stabilizer frame, the positioning sleeve 408, and the second installation hole 4022 of the left plate 401 of the stabilizer frame. The first support column The small thread 4072 is installed on the second mounting hole 4022 of the left plate 401 of the stabilizer frame through a nut; at the same time, because the stabilizer frame 4 is relatively large in size and heavy in weight, it cannot be lifted by one or two people, so in the above The stabilizer left plate 401 and the stabilizer right plate 403 are provided with stabilizer hanging holes 410 , and the stabilizer hanging holes 410 can be easily hoisted by driving.

这样稳定架4安装时十分方便,只用先将第一支撑柱407上的第一支撑柱大螺纹4071这端安装在稳定架右板403上,然后将稳定架中板402套在第一支撑柱407的台阶上,后续再套上定位套管408,再安装其他零件即可,可以通过定位套管408的长度方便定位距离尺寸。In this way, the installation of the stabilizer 4 is very convenient. It is only necessary to install the end of the large thread 4071 of the first support column on the first support column 407 on the right plate 403 of the stabilizer, and then put the middle plate 402 of the stabilizer on the first support. On the step of the column 407 , the positioning sleeve 408 is subsequently covered, and then other parts are installed. The length of the positioning sleeve 408 can be used to facilitate the positioning of the distance dimension.

优选地,还包括夹紧机构301,所述紧机构301用于夹紧圆钢13,所述进料轨道11和出料轨道12均有轨道体302构成,所述轨道体302两端各安装有丝杆轴承座307,所述丝杆轴承座307内配合安装有传动丝杆305,所述传动丝杆305在丝杆轴承座307作旋转运动,所述传动丝杆305的一端穿过丝杆轴承座307且传动丝杆305的一端上安装有从动链轮308,所述轨道体302靠近从动链轮308这端安装有移料电机303,所述移料电机303的动力轴连接有移料减速器304,所述移料减速器304上安装有主动链轮309,所述主动链轮309与从动链轮308上配合安装有链条310作链条传动,所述轨道体302上滑动安装有夹紧机构301,所述轨道体302上方安装有导轨311,所述夹紧机构301的底部安装有小车313,所述小车313的底部四周安装有滚轮312,所述滚轮312在导轨311上作滚动运动从而限制夹紧机构301作直线运动,所述小车313的底部中间位置固定安装有螺母套306,所述传动丝杆305的中间位置设有外螺纹,所述螺母套306的内部设有内螺纹,所述传动丝杆305上的外螺纹与螺母套306的内螺纹互相配合安装,所述夹紧机构301、移料电机303、移料减速器304、传动丝杆305、螺母套306、丝杆轴承座307、从动链轮308、主动链轮309、链条310、导轨311、滚轮312、小车313组成小车移料机构3。Preferably, a clamping mechanism 301 is also included. The clamping mechanism 301 is used to clamp the round steel 13. The feed rail 11 and the discharge rail 12 are formed by rail bodies 302, and both ends of the rail bodies 302 are installed at each end. There is a screw bearing seat 307, and a driving screw 305 is installed in the screw bearing seat 307. The driving screw 305 rotates on the screw bearing seat 307, and one end of the driving screw 305 passes through the screw. A driven sprocket 308 is installed on one end of the rod bearing seat 307 and the drive screw 305, and a moving motor 303 is installed on the end of the track body 302 close to the driven sprocket 308, and the power shaft of the moving motor 303 is connected There is a material moving reducer 304, a driving sprocket 309 is installed on the material moving reducer 304, and a chain 310 is installed on the driving chain wheel 309 and the driven chain wheel 308 for chain transmission. A clamping mechanism 301 is slidably installed, a guide rail 311 is installed above the rail body 302, a trolley 313 is installed at the bottom of the clamping mechanism 301, and a roller 312 is installed around the bottom of the trolley 313, and the roller 312 is on the guide rail. 311 performs rolling motion to limit the linear movement of the clamping mechanism 301. A nut sleeve 306 is fixedly installed in the middle position of the bottom of the trolley 313, and an external thread is provided in the middle position of the transmission screw rod 305. There is an internal thread inside, the external thread on the drive screw 305 and the internal thread of the nut sleeve 306 are installed in cooperation with each other, the clamping mechanism 301, the material moving motor 303, the material moving reducer 304, the driving screw The nut sleeve 306 , the screw bearing seat 307 , the driven sprocket 308 , the driving sprocket 309 , the chain 310 , the guide rail 311 , the roller 312 , and the trolley 313 constitute the trolley moving mechanism 3 .

所述小车移料机构3在进料轨道11和出料轨道12上移动的步骤如下:先由移料电机303开始转动,然后通过移料减速器304进行减速、增大扭矩,所述移料减速器304通过链条310带动传动丝杆305转动,所述传动丝杆305带动小车313底部的螺母套306前后移动,从而使小车移料机构3可以夹着圆钢13进行移动。The steps of the trolley moving mechanism 3 moving on the feeding track 11 and the discharging track 12 are as follows: firstly, the material moving motor 303 starts to rotate, and then the material moving speed reducer 304 is used to decelerate and increase the torque. The reducer 304 drives the drive screw 305 to rotate through the chain 310, and the drive screw 305 drives the nut sleeve 306 at the bottom of the trolley 313 to move back and forth, so that the trolley moving mechanism 3 can clamp the round steel 13 to move.

优选地,所述夹紧机构301由2个夹紧液压缸3011、2个支撑板3012、2个夹紧板3013、2个齿条板3014、夹紧齿轮轴3015、V型夹紧块3016、多个导向轴3017、盖板3018组成,所述2个支撑板3012互相平行安装在小车313上,所述2个支撑板3012之间安装有多个导向轴3017,所述多个导向轴3017之间可直线移动安装有2个夹紧板3013,所述2个夹紧板3013的顶部垂直安装有2个齿条板3014,所述2个夹紧板3013上的齿条板3014互相相对,所述盖板3018水平安装在2个支撑板3012顶部,所述夹紧齿轮轴3015可旋转安装在盖板3018的中心位置,所述2个齿条板3014上均设有齿条,所述夹紧齿轮轴3015的一端外周上设有齿轮,所述夹紧齿轮轴3015上的齿条与2个齿条板3014上的齿轮互相拟合,所述2个夹紧液压缸3011分别安装有2个支撑板3012的背部,所述2个夹紧液压缸3011的液压缸分别与2个齿条板3014固定安装在一起,所述V型夹紧块3016固定安装在2个夹紧板3013的相对面上,所述V型夹紧块3016成V型凹槽结构且V型凹槽结构上设有45度斜槽30161。Preferably, the clamping mechanism 301 consists of 2 clamping hydraulic cylinders 3011, 2 supporting plates 3012, 2 clamping plates 3013, 2 rack plates 3014, clamping gear shafts 3015, and V-shaped clamping blocks 3016 , a plurality of guide shafts 3017 and a cover plate 3018, the two support plates 3012 are installed on the trolley 313 in parallel with each other, and a plurality of guide shafts 3017 are installed between the two support plates 3012, the plurality of guide shafts Two clamping plates 3013 are installed between the 3017 and can move linearly. The tops of the two clamping plates 3013 are vertically installed with two rack plates 3014. The rack plates 3014 on the two clamping plates 3013 are connected to each other. In contrast, the cover plate 3018 is horizontally installed on the top of the two support plates 3012, the clamping gear shaft 3015 is rotatably installed at the center of the cover plate 3018, and the two rack plates 3014 are provided with racks. The outer circumference of one end of the clamping gear shaft 3015 is provided with a gear, the rack on the clamping gear shaft 3015 is fitted with the gears on the two rack plates 3014, and the two clamping hydraulic cylinders 3011 are respectively The back of the two support plates 3012 is installed, the hydraulic cylinders of the two clamping hydraulic cylinders 3011 are fixedly installed with the two rack plates 3014, and the V-shaped clamping block 3016 is fixedly installed on the two clamping On the opposite surface of the plate 3013, the V-shaped clamping block 3016 has a V-shaped groove structure, and the V-shaped groove structure is provided with a 45-degree inclined groove 30161.

所述夹紧齿轮轴3015与2个齿条板3014互相啮合,能确保2个齿条板3014各自下面的夹紧板3013同步相对或者同步相向运动,使2个夹紧板3013上的V型夹紧块3016夹紧圆钢13时圆钢13的中心轴线与剥皮主机5一直处于同一中心轴线上。同时采用2个夹紧液压缸3011同时带动各自的齿条板3014进行运动,比只有一个夹紧液压缸3011受力均衡很多,如果只有一个夹紧液压缸3011,那么另外一块夹紧板3013就需要完全靠齿条板3014与夹紧齿轮轴3015之间的互相啮合传动了,所述夹紧齿轮轴3015会长期承受非常大的扭矩,导致其寿命很低,而本发明采用2个相同型号相同规格相同推力的夹紧液压缸3011,所述2个夹紧液压缸3011会基本情况下都会同步,即使有很微小的一点点不同步,也会通过齿条板3014与夹紧齿轮轴3015之间的啮合使其同步,而且齿条板3014与夹紧齿轮轴3015之间的受力会比只有1个夹紧液压缸3011小非常多,基本不到1个夹紧液压缸3011受力载荷的5%。The clamping gear shaft 3015 and the two rack plates 3014 mesh with each other, which can ensure that the clamping plates 3013 under the two rack plates 3014 move synchronously relative to each other or synchronously move in the opposite direction, so that the V-shape on the two clamping plates 3013 can be ensured. When the clamping block 3016 clamps the round steel 13, the central axis of the round steel 13 and the peeling main machine 5 are always on the same central axis. At the same time, two clamping hydraulic cylinders 3011 are used to drive the respective rack plates 3014 to move at the same time, which is much more balanced than only one clamping hydraulic cylinder 3011. If there is only one clamping hydraulic cylinder 3011, then the other clamping plate 3013 is It needs to be completely driven by the mutual meshing between the rack plate 3014 and the clamping gear shaft 3015. The clamping gear shaft 3015 will bear a very large torque for a long time, resulting in a very short lifespan, and the present invention uses two identical models. Clamping hydraulic cylinders 3011 with the same specifications and the same thrust, the two clamping hydraulic cylinders 3011 will basically be synchronized. The meshing between them makes it synchronized, and the force between the rack plate 3014 and the clamping gear shaft 3015 will be much smaller than that of only one clamping hydraulic cylinder 3011, and basically less than one clamping hydraulic cylinder 3011 will be stressed 5% of the load.

为了便于自动将加工好后的圆钢13移动到收料架7。优选地,所述翻料机构6由收料气缸601、翻料板602、固定板603组成,所述翻料板602的形状结构与抬料板23的形状结构一致,所述出料轨道12靠近收料架7这侧上固定安装有固定板603,所述固定板603与翻料板602的一端旋转安装,所述出料轨道12远离近收料架7这侧上旋转安装有收料气缸601,所述收料气缸601绕出料轨道12作旋转运动,所述收料气缸601的活塞杆与翻料板602的另一端旋转安装。In order to facilitate the automatic movement of the processed round steel 13 to the receiving rack 7 . Preferably, the material turning mechanism 6 is composed of a receiving cylinder 601, a turning plate 602, and a fixing plate 603. The shape and structure of the turning plate 602 is consistent with the shape and structure of the lifting plate 23. The discharging rail 12 A fixed plate 603 is fixedly installed on the side close to the receiving rack 7, the fixed plate 603 is rotatably installed with one end of the turning plate 602, and the discharge rail 12 is rotatably installed on the side near the receiving rack 7 with a receiving material Cylinder 601 , the receiving cylinder 601 rotates around the discharging track 12 , and the piston rod of the receiving cylinder 601 is rotatably installed with the other end of the turning plate 602 .

所述翻料机构6工作时,所述收料气缸601开始通气,所述收料气缸601会将翻料板602与收料气缸601连接的这端抬高,同时收料气缸601也会旋转一定角度,所述圆钢13在重力的作用下会从翻料板602板上滚落到收料架7内,从图24当中可以明显看出收料气缸601通气时圆钢13会自动滚落到收料架7内。When the turning mechanism 6 is working, the receiving cylinder 601 begins to ventilate, and the receiving cylinder 601 will raise the end of the turning plate 602 connected to the receiving cylinder 601, and at the same time the receiving cylinder 601 will also rotate. At a certain angle, the round steel 13 will roll down from the turning plate 602 into the receiving rack 7 under the action of gravity. It can be clearly seen from FIG. 24 that the round steel 13 will automatically roll when the receiving cylinder 601 is ventilated. fall into the receiving rack 7.

另外所述收料架7的形状可以为U型,所述收料架7也可以安装多个,为了防止圆钢13滚落到收料架7内时砸坏已经加工好的圆钢13外表面,所述收料架7的内表面安装有缓冲垫,所述缓冲垫可以采用麻布条、橡胶、铜片等比较软的材料,所述缓冲垫未在附图当中示出。In addition, the shape of the receiving rack 7 can be U-shaped, and a plurality of the receiving racks 7 can also be installed. In order to prevent the round steel 13 from rolling down into the receiving rack 7 and smashing the processed round steel The inner surface of the receiving rack 7 is provided with a buffer pad, and the buffer pad can be made of relatively soft materials such as linen strips, rubber, copper sheets, etc., the buffer pad is not shown in the drawings.

为了方便圆钢13在进料轨道11和出料轨道12上移动,优选地,所述进料轨道11和出料轨道12上均安装有从动托辊机构8和主动托辊机构9,所述主动托辊机构9带有动力电机,所述圆钢13在从动托辊机构8以及主动托辊机构9上滚动。所述圆钢13直接在从动托辊机构8和主动托辊机构9上滚动,能大幅度地减少摩擦力,同时也能方便圆钢13与稳定架4、夹紧机构301、剥皮主机5同心定位,所述从动托辊机构8和主动托辊机构9可以采用V型的形状,V型的形状具有自定位功能。In order to facilitate the movement of the round steel 13 on the feeding rail 11 and the discharging rail 12, preferably, both the feeding rail 11 and the discharging rail 12 are equipped with a driven idler mechanism 8 and an active idler mechanism 9, so The active idler mechanism 9 is provided with a power motor, and the round steel 13 rolls on the driven idler mechanism 8 and the active idler mechanism 9 . The round steel 13 rolls directly on the driven idler mechanism 8 and the active idler mechanism 9, which can greatly reduce the friction force, and also facilitate the round steel 13 and the stabilizer 4, the clamping mechanism 301, and the peeling host 5. For concentric positioning, the driven idler mechanism 8 and the active idler mechanism 9 can adopt a V-shaped shape, and the V-shaped shape has a self-positioning function.

本实施例不应视为对发明的限制,但任何基于本发明的精神所作的改进,都应在本发明的保护范围之内。This embodiment should not be regarded as a limitation of the invention, but any improvements made based on the spirit of the present invention should fall within the protection scope of the present invention.

Claims (10)

1. A peeling machine, its characterized in that: the automatic round steel peeling machine comprises an operation table (10), a feeding rail (11), a discharging rail (12) and round steel (13), wherein the central line of the feeding rail (11) is coaxial with the central line of the discharging rail (12), a peeling host (5) is installed between the feeding rail (11) and the discharging rail (12), the peeling host (5) is used for turning off the outer circle of the round steel, a material bearing frame (1) is installed on the side surface of the feeding rail (11), a material receiving frame (7) is installed on the side surface of the discharging rail (12), the material bearing frame (1) is used for placing the round steel (13) to be processed, and the material receiving frame (7) is used for placing the processed round steel (13); a material lifting mechanism (2) for lifting round steel (13) to be processed to the feeding track (11) is arranged at the inlet end of the feeding track (11) close to the material bearing frame (1), and a material turning mechanism (6) for turning the processed round steel (13) to the material receiving frame (7) is arranged at the tail end of the discharging track (12) close to the material receiving frame (7);
the feeding track (11) and the discharging track (12) are respectively provided with a trolley material moving mechanism (3), and the trolley material moving mechanism (3) is used for clamping round steel (13) to enable the round steel to do linear motion along the central line of the feeding track (11) and the central line of the discharging track (12);
the host computer (5) of skinning comprises host computer motor (501), host computer reduction gear (502), blade disc (503), host computer base (504), belt (506), install host computer reduction gear (502) on host computer base (504), the input shaft and the output shaft of host computer reduction gear (502) divide into reduction gear input shaft (5021) and reduction gear output shaft (5022), blade disc (503) fixed mounting is on reduction gear output shaft (5022) of host computer reduction gear (502), just rotation motion is made together in reduction gear output shaft (5022) that blade disc (503) followed host computer reduction gear (502), install lathe tool (505) on blade disc (503), mutually supporting of belt and band pulley carries out belt drive through the belt in host computer output shaft (5011) of host computer motor (501) and reduction gear input shaft (5021) of host computer reduction gear (502), reduction gear output shaft (5022) of host computer reduction gear (502) is the quill shaft, a first through hole (5031) is formed in the center of the cutter head (503), the round steel (13) sequentially penetrates through the first through hole (5031) and the reducer output shaft (5022), and the cutter head of the turning tool (505) faces the center of the first through hole (5031);
the operation table (10) is used for controlling the work of the material lifting mechanism (2), the trolley material moving mechanism (3), the peeling host (5) and the material turning mechanism (6).
2. A debarker as claimed in claim 1, characterized in that: host computer base (504) are equipped with in reduction gear output shaft (5022) ascending left and right sides and connect bits chute (5041), connect bits chute (5041) certain angle of slope to make and connect bits chute (5041) one side height another side low.
3. A debarker as claimed in claim 2, characterized in that: install on connecing bits chute (5041) and connect bits flat board (507), connect the length of bits flat board (507) to be greater than the length that connects bits chute (5041).
4. A debarker as claimed in claim 1, characterized in that: the material lifting device is characterized by further comprising a material lifting cylinder (21), wherein a material lifting cylinder ejector rod (22) is arranged on the material lifting cylinder (21), a material lifting plate (23) is fixed to the top of the material lifting cylinder ejector rod (22), a V-shaped groove (231) is formed in the upper portion of the material lifting plate (23), the middle of the V-shaped groove (231) is low, two ends of the V-shaped groove are high, the lowest point (232) in the middle of the V-shaped groove (231) and the central line of the first through hole (5031) are located on the same gravity line, and the material lifting plate (23) moves linearly in the upward and downward directions along with the material lifting cylinder ejector;
the material bearing frame (1) is composed of a material bearing frame body (102) and round steel stop blocks (101), the material bearing frame body (102) is of a mechanical frame structure, the frame structure, close to the end of a feeding rail (11), of a first frame strip (1023) at the top of the material bearing frame body (102) extends out of a plurality of sections of extension straight ends (1021), the round steel stop blocks (101) are fixed to the ends, close to the material lifting plate (23), of the plurality of sections of extension straight ends (1021), the material lifting plate (23) extends out of a distance (23a) in the direction of the end of the material bearing frame (1), one part of the material lifting plate (23) is arranged under a gap (1022) between the plurality of sections of extension straight ends (1021), and the material lifting cylinder (21), the material lifting cylinder ejector rod (22) and the material lifting plate (23) form a material lifting mechanism (2).
5. A peeler according to claim 4, wherein: the vertical frame strip (1024) of the material bearing frame body (102) farthest away from the feeding track (11) is higher than the first frame strip (1023) by a part to form an L shape, the first frame strip (1023) is installed non-horizontally, and the end, where the round steel stop block (101) is installed, of the first frame strip (1023) is lower than the other end of the first frame strip (1023).
6. A debarker as claimed in claim 1, characterized in that: stabilizing frames (4) are arranged on central axes of an inlet and an outlet of the peeling main machine (5), each stabilizing frame (4) is composed of a stabilizing frame left plate (401), a stabilizing frame middle plate (402), a stabilizing frame right plate (403), a clamping cylinder (404), an upper carrier roller (405) and a lower carrier roller (406), the stabilizing frame left plate (401), the stabilizing frame middle plate (402) and the stabilizing frame right plate (403) are parallel to each other, a first supporting column (407) is arranged in the vertical direction of the stabilizing frame right plate (403), and the first supporting column (407) penetrates through the stabilizing frame middle plate (402) and the stabilizing frame left plate (401) to fix the stabilizing frame left plate (401), the stabilizing frame middle plate (402) and the stabilizing frame right plate (403) in parallel;
the stabilizing frame left plate (401) and the stabilizing frame middle plate (402) are provided with a clamping cylinder (404) in a threaded connection mode, a clamping cylinder ejector rod (4041) of the clamping cylinder (404) is located in the middle position of the stabilizing frame left plate (401) and the stabilizing frame middle plate (402), a cylinder fork (4042) is installed on the clamping cylinder ejector rod (4041), the cylinder fork (4042) is U-shaped, an upper carrier roller third connecting rod (4053) and a lower carrier roller third connecting rod (4063) are rotatably connected onto the cylinder fork (4042),
an upper rotating shaft (4091) and a lower rotating shaft (4092) which can rotate are arranged on the stabilizing frame left plate (401), the stabilizing frame middle plate (402) and the stabilizing frame right plate (403), an upper carrier roller first connecting rod (4051) and an upper carrier roller second connecting rod (4052) are fixed on the upper rotating shaft (4091), the upper carrier roller first connecting rod (4051) and the upper carrier roller second connecting rod (4052) are fixed into a whole, the upper carrier roller first connecting rod (4051) and the upper carrier roller second connecting rod (4052) rotate around the central axis of the upper rotating shaft (4091) at the same time, an upper carrier roller (405) is arranged at the end of the upper carrier roller first connecting rod (4051) far away from the upper rotating shaft (4091), the end of the upper carrier roller second connecting rod (4052) far away from the upper rotating shaft (4091) and the end of the upper carrier roller third connecting rod (4053) far away from the cylinder fork (4042) are arranged together to rotate through a pin, and the upper carrier roller (405) and the lower carrier roller, An upper carrier roller component is formed by an upper carrier roller first connecting rod (4051), an upper carrier roller second connecting rod (4052), an upper carrier roller third connecting rod (4053) and an upper rotating shaft (4091);
a lower supporting roller first connecting rod (4061) and a lower supporting roller second connecting rod (4062) are fixed on the lower rotating shaft (4092), the lower carrier roller first connecting rod (4061) and the lower carrier roller second connecting rod (4062) are fixed into a whole, and the first connecting rod (4061) and the second connecting rod (4062) of the lower carrier roller rotate around the central axis of the lower rotating shaft (4092) simultaneously, the end of the lower idler first connecting rod (4061) far away from the lower rotating shaft (4092) is provided with a lower idler (406), the end of the lower supporting roller second connecting rod (4062) far away from the lower rotating shaft (4092) and the end of the lower supporting roller third connecting rod (4063) far away from the air cylinder fork (4042) are arranged together through a pin to rotate, the lower carrier roller assembly is formed by the lower carrier roller (406), a first lower carrier roller connecting rod (4061), a second lower carrier roller connecting rod (4062), a third lower carrier roller connecting rod (4063) and a lower rotating shaft (4092);
the upper carrier roller assembly and the lower carrier roller assembly are mutually symmetrical to form the stabilizing frame (4).
7. A peeler according to claim 6, wherein: a first guide groove (4011) is formed in the middle of the left plate (401) of the stabilizing frame, the first guide groove (4011) is a rectangular groove, the guide groove (4011) is horizontally arranged, a second guide groove (4021) is formed in the middle plate (402) of the stabilizing frame in the direction perpendicular to and corresponding to the first guide groove (4011), and the shape and size of the second guide groove (4021) are consistent with those of the first guide groove (4011); the two sides of the air cylinder fork (4042) are both fixed with sliding blocks (4043), the sliding blocks (4043) on the two sides of the air cylinder fork (4042) are matched with the first guide groove (4011) and the second guide groove (4021) to enable the air cylinder fork (4042) to move linearly, and the upper carrier roller (405) and the lower carrier roller (406) are cylinders with V-shaped inclined surfaces (40506) in the middle positions.
8. A peeler according to claim 7, wherein: the stabilizer right plate (403) is provided with first mounting holes (4012) in the vertical direction, the middle position of the first support column (407) is a stepped cylinder, the stepped cylinder of the first support column (407) is divided into a large cylinder and a small cylinder, and the outer diameters of an inner hole of the first mounting hole (4012) and the large cylinder are matched with each other;
two ends of the first supporting column (407) are respectively provided with a first supporting column large thread (4071) and a first supporting column small thread (4072), the first supporting column large thread (4071) is installed in a first installation hole (4012) through a nut, a second installation hole (4022) is formed in the vertical corresponding direction of the first installation hole (4012) of the stabilizing frame left plate (401) and the stabilizing frame middle plate (402), the inner hole size of the second installation hole (4022) is matched with the outer diameter of a small cylinder, the small cylinder of the first supporting column (407) is sequentially sleeved with the second installation hole (4022) of the stabilizing frame middle plate (402), a positioning sleeve (408) and the second installation hole (4022) of the stabilizing frame left plate (401), and the first supporting column small thread (4072) is installed on the second installation hole (4022) of the stabilizing frame left plate (401) through a nut;
and the left stabilizer plate (401) and the right stabilizer plate (403) are both provided with stabilizer hanging holes (410).
9. A debarker as claimed in claim 1, characterized in that: the feeding mechanism (301) and the discharging mechanism (12) are respectively composed of a track body (302), lead screw bearing seats (307) are respectively installed at two ends of the track body (302), a transmission lead screw (305) is installed in each lead screw bearing seat (307) in a matching mode, the transmission lead screw (305) rotates on each lead screw bearing seat (307), one end of the transmission lead screw (305) penetrates through each lead screw bearing seat (307), a driven chain wheel (308) is installed at one end of the transmission lead screw (305), a material moving motor (303) is installed at the end, close to the driven chain wheel (308), of the track body (302), the power shaft of the material moving motor (303) is connected with a material moving speed reducer (304), a driving chain wheel (309) is installed on the material moving speed reducer (304), and a chain (310) is installed on the driving chain wheel (309) and the driven chain wheel (308) in a matching mode and is used for chain transmission, the material conveying device is characterized in that a clamping mechanism (301) is slidably mounted on the track body (302), a guide rail (311) is mounted above the track body (302), a trolley (313) is mounted at the bottom of the clamping mechanism (301), rollers (312) are mounted on the periphery of the bottom of the trolley (313), the rollers (312) roll on the guide rail (311) to limit the clamping mechanism (301) to move linearly, a nut sleeve (306) is fixedly mounted in the middle of the bottom of the trolley (313), external threads are arranged in the middle of the transmission screw rod (305), internal threads are arranged in the nut sleeve (306), the external threads on the transmission screw rod (305) and the internal threads of the nut sleeve (306) are mounted in a matched mode, the clamping mechanism (301), the material conveying motor (303), the material conveying speed reducer (304), the transmission screw rod (305), the nut sleeve (306), a screw rod shaft bearing (307), and the screw rod bearing (307, The trolley material moving mechanism (3) is composed of a driven chain wheel (308), a driving chain wheel (309), a chain (310), a guide rail (311), a roller (312) and a trolley (313).
10. A debarker as claimed in claim 9, characterized in that: the clamping mechanism (301) is composed of 2 clamping hydraulic cylinders (3011), 2 supporting plates (3012), 2 clamping plates (3013), 2 toothed plate plates (3014), a clamping gear shaft (3015), V-shaped clamping blocks (3016), a plurality of guide shafts (3017) and a cover plate (3018), wherein the 2 supporting plates (3012) are arranged on the trolley (313) in parallel, the plurality of guide shafts (3017) are arranged between the 2 supporting plates (3012), the plurality of guide shafts (3017) are linearly installed with the 2 clamping plates (3013) in a movable manner, the 2 toothed plate plates (3014) are vertically installed at the tops of the 2 clamping plates (3013), the rack plates (3014) on the 2 clamping plates (3013) are opposite to each other, the cover plate (3018) is horizontally installed at the tops of the 2 supporting plates (3012), the clamping gear shaft (3015) is rotatably installed at the central position of the cover plate (3018), all be equipped with the rack on 2 rack laths (3014), be equipped with the gear on the one end periphery of clamping gear shaft (3015), the rack on clamping gear shaft (3015) and the gear on 2 rack laths (3014) are fit mutually, 2 press from both sides the back that 2 backup pads (3012) were installed respectively in tight pneumatic cylinder (3011), 2 the pneumatic cylinder that presss from both sides tight pneumatic cylinder (3011) respectively with 2 rack laths (3014) fixed mounting together, V type presss from both sides tight piece (3016) fixed mounting on the opposite face of 2 clamp plates (3013), V type presss from both sides tight piece (3016) and becomes to be equipped with 45 degrees chutes (30161) on V type groove structure and the V type groove structure.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115912199A (en) * 2023-02-28 2023-04-04 国网山东省电力公司安丘市供电公司 Power lead stripping device

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CN207615796U (en) * 2017-12-07 2018-07-17 常熟市龙腾特种钢有限公司 A kind of bar peeling machine
CN213195642U (en) * 2020-10-12 2021-05-14 温州博纳机械有限公司 a peeling machine

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