WO2021082942A1 - Gasification device for treating waste solids and wastewater - Google Patents
Gasification device for treating waste solids and wastewater Download PDFInfo
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- WO2021082942A1 WO2021082942A1 PCT/CN2020/121287 CN2020121287W WO2021082942A1 WO 2021082942 A1 WO2021082942 A1 WO 2021082942A1 CN 2020121287 W CN2020121287 W CN 2020121287W WO 2021082942 A1 WO2021082942 A1 WO 2021082942A1
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- gasification device
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
- C10J3/50—Fuel charging devices
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/46—Gasification of granular or pulverulent flues in suspension
- C10J3/48—Apparatus; Plants
- C10J3/52—Ash-removing devices
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/74—Construction of shells or jackets
- C10J3/76—Water jackets; Steam boiler-jackets
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/82—Gas withdrawal means
- C10J3/84—Gas withdrawal means with means for removing dust or tar from the gas
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2200/00—Details of gasification apparatus
- C10J2200/15—Details of feeding means
- C10J2200/152—Nozzles or lances for introducing gas, liquids or suspensions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0946—Waste, e.g. MSW, tires, glass, tar sand, peat, paper, lignite, oil shale
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0973—Water
Definitions
- the invention belongs to the technical field of energy and chemical industry, and relates to a gasification device for processing waste solids and wastewater.
- the current industrial wastewater has a wide variety of complex components and is difficult to degrade. It contains industrial production materials, intermediate products, by-products, and pollutants generated in the production process that are lost with water and are difficult to recover.
- Industrial solid wastes such as coal slime, coke, semi-coke, petroleum coke, coal gangue, garbage, sludge, fly ash, etc., also have the problem of difficulty in handling and large pollution.
- the waste and solids produced in coal mines and coking plants cannot be treated in time, causing large-area accumulation, which is easy to generate dust and pollution.
- the existing treatment processes for these waste solids and wastewater have the problems of long process flow, high energy consumption and large investment.
- the purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art and provide a gasification device for treating waste solids and waste water.
- the device can effectively treat waste solids and waste water, and at the same time, it can effectively cool down and remove ash. Consumption and cost are lower.
- the gasification device for treating waste solids and wastewater includes a gasification device shell, a combined start-up waste water burner, a chilled water input pipeline, a waste solid burner, and a gasification device.
- the gasification device shell is provided with a split-range partition, wherein a through hole is opened on the split-range partition, the outlet at the bottom of the water wall and the outlet at the top of the downcomer are both connected to the through hole, and the lower end of the downcomer is inserted into the through hole.
- the combined start-up waste water burner is inserted from the top of the gasification device shell into the gasification device shell and then inserted into the water-cooled wall. Each waste solid burner passes through the side wall of the gasification device shell and then is inserted into the Inside the water wall
- the top of the water wall is provided with a circulating cooling water inlet, the bottom of the water wall is provided with a circulating cooling water outlet, and the top of the gasification device shell is provided with a nitrogen inlet;
- a number of chilling nozzles are provided on the inner wall of the downcomer, wherein the inlet of each chilling nozzle is respectively communicated with the corresponding chilling jacket, and the side wall of the gasification device housing is provided with a synthesis gas outlet, where all The synthesis gas outlet is facing the downcomer.
- the top of the gasification device shell is provided with a top flange for fixing the combined start-up waste water burner.
- the side of the bottom of the gasification device casing is provided with a slag pool water replenishment port, and the bottom of the gasification device casing is provided with a slag water outlet.
- the bottom of the water wall is in hermetically connected with the upper surface of the splitter, and the upper part of the downcomer is hermetically connected with the lower surface of the splitter.
- the water-cooled wall has a coil structure or a tube structure.
- a refractory material layer is arranged on the inner wall of the water wall.
- the downcomer includes a downcomer barrel, which is divided into a plurality of chill jackets by a plurality of jacket partitions, wherein the chill nozzle is arranged on the inner wall of the chill jacket, and one chiller
- the jacket corresponds to a chilled water input pipeline, and the chilled jacket is connected to the stress-resistant cold water input pipeline.
- the number of chill nozzles on each chill jacket is greater than or equal to 3.
- the number of waste solid burners is 2-8, and each waste solid burner is arranged in sequence along the circumferential direction, and the waste solid burner is horizontally inserted into the water wall.
- the feed of the waste solid burner includes waste solids and oxidants.
- the waste solids are powders made from coal slime, coke, semi-coke, petroleum coke, coal gangue, garbage or sludge;
- the oxidants are pure oxygen, oxygen-enriched, or A mixture of pure oxygen/enriched oxygen and steam/carbon dioxide;
- the combined start-up-wastewater burner has the functions of ignition, start-up and waste water feeding, and the waste water is machine wastewater, inorganic wastewater or domestic sewage.
- the combined start-up-wastewater burner uses liquefied petroleum gas, natural gas or diesel when ignition and start-up.
- the combustion aid is instrument air or oxygen.
- the inside of the water-cooled wall constitutes a gasification reaction chamber, and the combined start-up-waste water sprayed by the waste water burner and the waste sprayed by the waste solid burner
- the solid and gasification agent are gasified in the gasification reaction chamber to form high-temperature synthesis gas.
- the combined start-up-wastewater sprayed from the waste water burner is fully mixed with the high-temperature synthesis gas, thereby removing the toxic and harmful contents in the wastewater that are difficult to treat.
- the carbon material is converted into CO, CO 2 and H 2 at high temperature, and at the same time, the temperature of the synthesis gas is cooled.
- the cooled synthesis gas descends into the downcomer for further cooling, and then passes into the slag tank, where the ash is in the differential tank Medium sedimentation, clean synthesis gas is discharged through the synthesis gas outlet, in order to realize the effective treatment of waste solids and waste water, and the purpose of effectively cooling and removing ash, and the energy consumption and cost are lower.
- the present invention uses a downcomer with a chill jacket and chill nozzle to cool the high-temperature synthesis gas and remove ash, which greatly improves the ash removal and heat exchange effect, and reduces the energy consumption and investment of the subsequent dust removal system.
- Figure 1 is a schematic diagram of the structure of the present invention
- Figure 2 is a schematic diagram of the layout of the downcomer 4 in the present invention.
- 1 is the gasification unit shell
- 2 is the water wall
- 3 is the splitter partition
- 4 is the downcomer
- 5 is the slag tank
- 6 is the synthesis gas outlet
- 7 is the circulating cooling water inlet
- 8 is the circulating cooling water Outlet
- 9 is the slag water outlet
- 10 is the chilled water input pipe
- 11 is the slag tank water supply port
- 12 is the combined start-up waste water burner
- 13 is the waste solid burner
- 14 is the nitrogen inlet
- 15 is the chill nozzle
- 16 is the top flange
- 41 is the downcomer cylinder
- 42 is the chill jacket
- 43 is the jacket partition.
- the gasification device for treating waste solids and wastewater includes a gasification device housing 1, a combined start-up-waste water burner 12, a chilled water input pipeline 10, a number of waste solids burners 13, and The water-cooled wall 2, the downcomer 4 and the slag pool 5 are arranged in the gasification device casing 1; the gasification device casing 1 is provided with a splitter partition 3, wherein the splitter partition 3 is provided with a through hole, The outlet at the bottom of the water wall 2 and the outlet at the top of the downcomer 4 are both connected to the through hole.
- the lower end of the downcomer 4 is inserted into the slag tank 5, and the combined start-up-wastewater burner 12 is from the gasification device shell 1
- the top is inserted into the gasification device casing 1 and then inserted into the water-cooled wall 2.
- Each waste solid burner 13 passes through the side wall of the gasification device casing 1 and then is inserted into the water-cooled wall 2; the top of the water-cooled wall 2 is provided with a circulation
- the cooling water inlet 7, the bottom of the water wall 2 is provided with a circulating cooling water outlet 8, and the top of the gasification device shell 1 is provided with a nitrogen inlet 14;
- the inner wall of the downcomer 4 is provided with a number of chill nozzles 15, wherein each The inlet of the cold nozzle 15 is in communication with the chilled water input pipe 10, and a synthesis gas outlet 6 is provided on the side wall of the gasification device housing 1, wherein the synthesis gas outlet 6 faces the downcomer 4, and the downcomer 4 It is a cylindrical hollow structure.
- the top of the gasification device shell 1 is provided with a top flange 16 for fixing the combined start-up waste water burner 12; the side of the bottom of the gasification device shell 1 is provided with a slag pool water replenishment port 11, and the gasification device shell 1 A slag water outlet 9 is provided at the bottom.
- the bottom of the water wall 2 is hermetically connected with the upper surface of the splitter 3, and the upper part of the downcomer 4 is hermetically connected with the lower surface of the splitter 3; the splitter 3 and the inner wall of the gasification device housing 1 are fixed by welding .
- the water wall 2 has a coil structure or a tube structure; the inner wall of the water wall 2 is provided with a refractory material layer.
- the downcomer 4 includes a downcomer barrel 41, which is divided into a plurality of chill jackets 42 by a plurality of jacket partitions 43, wherein the chill nozzle 15 is provided on the chiller On the inner wall of the cold jacket 42, a chill jacket 42 corresponds to a chilled water input pipe 10, and the chill jacket 42 is in communication with the cold water input pipe 10 for stress.
- the number of chill nozzles 15 on each chill jacket 42 is greater than or equal to 3; the number of waste solid burners 13 is 2-8, and each waste solid burner 13 is arranged in sequence along the circumferential direction, and the waste solid burner 13 is horizontal Insert into the water wall 2.
- the inside of the water wall 2 constitutes the gasification reaction chamber I; the operating pressure of the present invention is 0.5-5 MPa, the reaction temperature is 1200°C-1800°C, the liquid slagging method is adopted, and the gasification device shell 1 acts as a pressure vessel to withstand the gasification pressure.
- the combined start-up waste water burner 12 integrates the functions of ignition, start-up and waste water feeding.
- the feed waste water includes organic waste water, inorganic waste water and domestic sewage.
- the fuel used for the combined start-up-wastewater burner 12 during ignition and start-up can be liquefied petroleum gas, natural gas and diesel, and the combustion-supporting agent is instrument air or oxygen.
- the feed material of the waste solid burner 13 includes waste solids and oxidants.
- the waste solids can be powders made from raw materials such as coal slime, coke, semi-coke, petroleum coke, coal gangue, garbage, and sludge
- the oxidizer can be pure oxygen. , Oxygen-enriched, or pure oxygen/oxygen-enriched and steam/carbon dioxide mixture.
- the working principle of the present invention is:
- the waste solids and waste water undergo co-gasification reaction with the gasification agent in the gasification reaction chamber I to generate high-temperature synthesis gas.
- Each waste solid burner 13 is inserted into the water wall 2 in a horizontal direction to ensure the waste solids that are difficult to gasify. In the reaction zone, it has a longer reaction residence time and disturbance intensity, so that the powder, waste, and solid particles can be fully reacted.
- the reaction temperature is as high as 1600°C.
- the combined start-up-waste water sprayed by the waste water burner 12 enters the gasification reaction chamber I Fully mix with high-temperature synthesis gas to convert the toxic and harmful carbon-containing substances (such as tar, phenol, naphthalene, anthracene, and quinone) that are difficult to treat in the wastewater into CO, CO 2 and H 2 at high temperatures, and at the same time cool the synthesis gas.
- the cooled syngas descends into the downcomer 4 and the atomized chilled desuperheating water sprayed by the chill nozzle 15 is fully humidified and heat exchanged, so that the syngas is dedusted and cooled to below 300°C, and then enters the slag pool 5.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Gasification And Melting Of Waste (AREA)
Abstract
A gasification device for treating waste solids and wastewater: a pass partition (3) is provided in a gasification device housing (1); a through hole is provided on the pass partition (3); an outlet at the bottom part of a water-cooled wall (2) and an outlet at the top part of a downcomer (4) both communicate with the through hole; the lower end of the downcomer (4) is inserted into a slag pool (5); a combined start-up wastewater burner (12) is inserted into the gasification device housing (1) from the top part of the gasification device housing (1) and is then inserted into the water-cooled wall (2); each waste solid burner (13) passes through a side wall of the gasification device housing (1) and is then inserted into the water-cooled wall (2); the top part of the water-cooled wall (2) is provided with a circulating cooling water inlet (7), the bottom part of the water-cooled wall (2) is provided with a circulating cooling water outlet (8), and the top part of the gasification device housing (1) is provided with a nitrogen inlet (14); and several chilling nozzles (15) are provided on the inner wall of the downcomer (4), wherein an inlet of each chilling nozzle (15) communicates with a chilling water input pipe (10), and a syngas outlet (6) is provided on a side wall of the gasification device housing (1). The device may effectively treat waste solids and wastewater, and at the same time, may effectively cool down and remove ash.
Description
本发明属于能源化工技术领域,涉及一种用于处理废固和废水的气化装置。The invention belongs to the technical field of energy and chemical industry, and relates to a gasification device for processing waste solids and wastewater.
目前,中国经济飞速发展,与此同时带来了大量的环境问题,总体上看,我国环境污染形势依然严峻,雾霾天气多发、城市河道水体黑臭、“垃圾围城”、土壤污染、危废处置以及农村环境污染等问题突出,污染治理任重道远。At present, China’s rapid economic development has brought about a large number of environmental problems. On the whole, my country’s environmental pollution situation is still severe, with frequent haze weather, black and odorous urban rivers, "garbage siege", soil pollution, and hazardous waste. Problems such as disposal and rural environmental pollution are prominent, and pollution control has a long way to go.
目前的工业废水种类繁多,成分复杂,难以降解,其中含有随水流失的工业生产用料、中间产物、副产品以及生产过程中产生的污染物难以回收。工业固废如煤泥、焦炭、半焦、石油焦、煤矸石、垃圾、污泥、粉煤灰等,也存在处理难,污染大的问题。尤其像煤矿和焦化厂产生的这些废固无法及时处理,造成大面积的堆积,易产生扬尘和污染。针对这些废固和废水现有的处理工艺都存在流程长,能耗高投资大的难题。工程上现有的一些装置在处理废固和废水方面都是单一处理,要么只处理废固,要么只处理废水,而且在运行过程中或多或少都出现一些问题。The current industrial wastewater has a wide variety of complex components and is difficult to degrade. It contains industrial production materials, intermediate products, by-products, and pollutants generated in the production process that are lost with water and are difficult to recover. Industrial solid wastes such as coal slime, coke, semi-coke, petroleum coke, coal gangue, garbage, sludge, fly ash, etc., also have the problem of difficulty in handling and large pollution. In particular, the waste and solids produced in coal mines and coking plants cannot be treated in time, causing large-area accumulation, which is easy to generate dust and pollution. The existing treatment processes for these waste solids and wastewater have the problems of long process flow, high energy consumption and large investment. Some of the existing devices in the engineering treat waste solids and waste water in a single process, either only treating waste solids or only waste water, and more or less problems occur during operation.
因此,针对以上问题,开发一种既能处理废固又能处理废水,同时能有效除灰降温的气化装置是一项十分有意义的任务。Therefore, in view of the above problems, it is a very meaningful task to develop a gasification device that can treat both solid waste and wastewater, and at the same time effectively remove ash and reduce temperature.
发明内容Summary of the invention
本发明的目的在于克服上述现有技术的缺点,提供了一种用于处理 废固和废水的气化装置,该装置能够有效的处理废固及废水,同时能够有效的降温除灰,且能耗及成本较低。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art and provide a gasification device for treating waste solids and waste water. The device can effectively treat waste solids and waste water, and at the same time, it can effectively cool down and remove ash. Consumption and cost are lower.
为达到上述目的,本发明所述的用于处理废固和废水的气化装置包括气化装置壳体、组合式开工-废水烧嘴、激冷水输入管道、废固烧嘴以及设置于气化装置壳体内的水冷壁、下降管及渣池;In order to achieve the above purpose, the gasification device for treating waste solids and wastewater according to the present invention includes a gasification device shell, a combined start-up waste water burner, a chilled water input pipeline, a waste solid burner, and a gasification device. The water wall, downcomer and slag pool in the device shell;
气化装置壳体内设置有分程隔板,其中,分程隔板上开设有通孔,水冷壁底部的出口及下降管顶部的出口均与所述通孔相连通,下降管的下端插入于渣池内,组合式开工-废水烧嘴自气化装置壳体的顶部插入于气化装置壳体后插入于水冷壁内,各废固烧嘴穿过气化装置壳体的侧壁后插入于水冷壁内;The gasification device shell is provided with a split-range partition, wherein a through hole is opened on the split-range partition, the outlet at the bottom of the water wall and the outlet at the top of the downcomer are both connected to the through hole, and the lower end of the downcomer is inserted into the through hole. In the slag tank, the combined start-up waste water burner is inserted from the top of the gasification device shell into the gasification device shell and then inserted into the water-cooled wall. Each waste solid burner passes through the side wall of the gasification device shell and then is inserted into the Inside the water wall
水冷壁的顶部设置有循环冷却水入口,水冷壁的底部设置有循环冷却水出口,气化装置壳体的顶部设置有氮气入口;The top of the water wall is provided with a circulating cooling water inlet, the bottom of the water wall is provided with a circulating cooling water outlet, and the top of the gasification device shell is provided with a nitrogen inlet;
下降管的内壁上设置有若干激冷喷嘴,其中,各激冷喷嘴的入口分别与相对应的激冷夹套相连通,气化装置壳体的侧壁上设置有合成气出口,其中,所述合成气出口正对下降管。A number of chilling nozzles are provided on the inner wall of the downcomer, wherein the inlet of each chilling nozzle is respectively communicated with the corresponding chilling jacket, and the side wall of the gasification device housing is provided with a synthesis gas outlet, where all The synthesis gas outlet is facing the downcomer.
气化装置壳体的顶部设置有用于固定组合式开工-废水烧嘴的顶部法兰。The top of the gasification device shell is provided with a top flange for fixing the combined start-up waste water burner.
气化装置壳体底部的侧面设置有渣池补水口,气化装置壳体的底部设置有渣水出口。The side of the bottom of the gasification device casing is provided with a slag pool water replenishment port, and the bottom of the gasification device casing is provided with a slag water outlet.
水冷壁的底部与分程隔板的上表面密封连接,下降管的上部与分程隔板的下表面密封连接。The bottom of the water wall is in hermetically connected with the upper surface of the splitter, and the upper part of the downcomer is hermetically connected with the lower surface of the splitter.
所述水冷壁为盘管结构或者列管结构。The water-cooled wall has a coil structure or a tube structure.
水冷壁的内壁上设置有耐火材料层。A refractory material layer is arranged on the inner wall of the water wall.
所述下降管包括下降管筒体,所述下降管筒体通过若干夹套隔板分隔为若干激冷夹套,其中,激冷喷嘴设置于所述激冷夹套的内壁上,一个激冷夹套对应一根激冷水输入管道,激冷夹套与对应激冷水输入管道相连通。The downcomer includes a downcomer barrel, which is divided into a plurality of chill jackets by a plurality of jacket partitions, wherein the chill nozzle is arranged on the inner wall of the chill jacket, and one chiller The jacket corresponds to a chilled water input pipeline, and the chilled jacket is connected to the stress-resistant cold water input pipeline.
各激冷夹套上激冷喷嘴的数目均大于等于3。The number of chill nozzles on each chill jacket is greater than or equal to 3.
废固烧嘴的数目为2-8个,且各废固烧嘴沿周向依次布置,废固烧嘴水平插入水冷壁内。The number of waste solid burners is 2-8, and each waste solid burner is arranged in sequence along the circumferential direction, and the waste solid burner is horizontally inserted into the water wall.
废固烧嘴的进料包括废固及氧化剂,其中,废固为煤泥、焦炭、半焦、石油焦、煤矸石、垃圾或污泥制成的粉末;氧化剂为纯氧、富氧、或纯氧/富氧与水蒸汽/二氧化碳的混合物;The feed of the waste solid burner includes waste solids and oxidants. Among them, the waste solids are powders made from coal slime, coke, semi-coke, petroleum coke, coal gangue, garbage or sludge; the oxidants are pure oxygen, oxygen-enriched, or A mixture of pure oxygen/enriched oxygen and steam/carbon dioxide;
组合式开工-废水烧嘴具有点火、开工及废水进料功能,且废水为机废水、无机废水或生活污水,组合式开工-废水烧嘴点火开工时所用燃料为液化石油气、天然气或柴油,助燃剂为仪表空气或氧气。The combined start-up-wastewater burner has the functions of ignition, start-up and waste water feeding, and the waste water is machine wastewater, inorganic wastewater or domestic sewage. The combined start-up-wastewater burner uses liquefied petroleum gas, natural gas or diesel when ignition and start-up. The combustion aid is instrument air or oxygen.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明所述的用于处理废固和废水的气化装置在具体操作时,水冷壁内部构成气化反应室,组合式开工-废水烧嘴喷入的废水与废固烧嘴喷入的废固及气化剂在气化反应室内进行气化,以形成高温合成气,此时组合式开工-废水烧嘴喷入的废水与高温合成气充分混合,从而将废水中难处理的有毒有害含碳物质在高温下转化为CO、CO
2及H
2,同时实现合成气的降温,降温后的合成气下行进入到下降管中进一步进行降温,然后通入渣池中,其中,灰渣在差池中沉降,洁净的合成气在经合成气出 口排出,以实现有效处理废固及废水,同时有效降温除灰的目的,能耗及成本较低。
In the specific operation of the gasification device for treating waste solids and wastewater of the present invention, the inside of the water-cooled wall constitutes a gasification reaction chamber, and the combined start-up-waste water sprayed by the waste water burner and the waste sprayed by the waste solid burner The solid and gasification agent are gasified in the gasification reaction chamber to form high-temperature synthesis gas. At this time, the combined start-up-wastewater sprayed from the waste water burner is fully mixed with the high-temperature synthesis gas, thereby removing the toxic and harmful contents in the wastewater that are difficult to treat. The carbon material is converted into CO, CO 2 and H 2 at high temperature, and at the same time, the temperature of the synthesis gas is cooled. The cooled synthesis gas descends into the downcomer for further cooling, and then passes into the slag tank, where the ash is in the differential tank Medium sedimentation, clean synthesis gas is discharged through the synthesis gas outlet, in order to realize the effective treatment of waste solids and waste water, and the purpose of effectively cooling and removing ash, and the energy consumption and cost are lower.
进一步,本发明采用带激冷夹套和激冷喷嘴的下降管来给高温合成气降温除灰,极大的提高除灰及换热效果,降低后续除尘系统的能耗和投资。Furthermore, the present invention uses a downcomer with a chill jacket and chill nozzle to cool the high-temperature synthesis gas and remove ash, which greatly improves the ash removal and heat exchange effect, and reduces the energy consumption and investment of the subsequent dust removal system.
图1为本发明的结构示意图;Figure 1 is a schematic diagram of the structure of the present invention;
图2为本发明中下降管4的布局示意图。Figure 2 is a schematic diagram of the layout of the downcomer 4 in the present invention.
其中,1为气化装置壳体、2为水冷壁、3为分程隔板、4为下降管、5为渣池、6为合成气出口、7为循环冷却水入口、8为循环冷却水出口、9为渣水出口、10为激冷水输入管道、11为渣池补水口、12为组合式开工-废水烧嘴、13为废固烧嘴、14为氮气入口、15为激冷喷嘴、16为顶部法兰、41为下降管筒体、42为激冷夹套、43为夹套隔板。Among them, 1 is the gasification unit shell, 2 is the water wall, 3 is the splitter partition, 4 is the downcomer, 5 is the slag tank, 6 is the synthesis gas outlet, 7 is the circulating cooling water inlet, and 8 is the circulating cooling water Outlet, 9 is the slag water outlet, 10 is the chilled water input pipe, 11 is the slag tank water supply port, 12 is the combined start-up waste water burner, 13 is the waste solid burner, 14 is the nitrogen inlet, 15 is the chill nozzle, 16 is the top flange, 41 is the downcomer cylinder, 42 is the chill jacket, and 43 is the jacket partition.
下面结合附图对本发明做进一步详细描述:The present invention will be further described in detail below in conjunction with the accompanying drawings:
参考图1,本发明所述的用于处理废固和废水的气化装置包括气化装置壳体1、组合式开工-废水烧嘴12、激冷水输入管道10、若干废固烧嘴13以及设置于气化装置壳体1内的水冷壁2、下降管4及渣池5;气化装置壳体1内设置有分程隔板3,其中,分程隔板3上开设有通孔,水冷壁2底部的出口及下降管4顶部的出口均与所述通孔相连通,下降管4的下端插入于渣池5内,组合式开工-废水烧嘴12自气化装置壳体1的顶部插入于气化装置壳体1后插入于水冷壁2内,各废固烧嘴13穿过气化装置壳体1的侧壁后插入于水冷壁2内;水冷壁2的顶部设置有 循环冷却水入口7,水冷壁2的底部设置有循环冷却水出口8,气化装置壳体1的顶部设置有氮气入口14;下降管4的内壁上设置有若干激冷喷嘴15,其中,各激冷喷嘴15的入口与激冷水输入管道10相连通,气化装置壳体1的侧壁上设置有合成气出口6,其中,所述合成气出口6正对下降管4,其中,下降管4为圆柱形筒体中空结构。1, the gasification device for treating waste solids and wastewater according to the present invention includes a gasification device housing 1, a combined start-up-waste water burner 12, a chilled water input pipeline 10, a number of waste solids burners 13, and The water-cooled wall 2, the downcomer 4 and the slag pool 5 are arranged in the gasification device casing 1; the gasification device casing 1 is provided with a splitter partition 3, wherein the splitter partition 3 is provided with a through hole, The outlet at the bottom of the water wall 2 and the outlet at the top of the downcomer 4 are both connected to the through hole. The lower end of the downcomer 4 is inserted into the slag tank 5, and the combined start-up-wastewater burner 12 is from the gasification device shell 1 The top is inserted into the gasification device casing 1 and then inserted into the water-cooled wall 2. Each waste solid burner 13 passes through the side wall of the gasification device casing 1 and then is inserted into the water-cooled wall 2; the top of the water-cooled wall 2 is provided with a circulation The cooling water inlet 7, the bottom of the water wall 2 is provided with a circulating cooling water outlet 8, and the top of the gasification device shell 1 is provided with a nitrogen inlet 14; the inner wall of the downcomer 4 is provided with a number of chill nozzles 15, wherein each The inlet of the cold nozzle 15 is in communication with the chilled water input pipe 10, and a synthesis gas outlet 6 is provided on the side wall of the gasification device housing 1, wherein the synthesis gas outlet 6 faces the downcomer 4, and the downcomer 4 It is a cylindrical hollow structure.
气化装置壳体1的顶部设置有用于固定组合式开工-废水烧嘴12的顶部法兰16;气化装置壳体1底部的侧面设置有渣池补水口11,气化装置壳体1的底部设置有渣水出口9。The top of the gasification device shell 1 is provided with a top flange 16 for fixing the combined start-up waste water burner 12; the side of the bottom of the gasification device shell 1 is provided with a slag pool water replenishment port 11, and the gasification device shell 1 A slag water outlet 9 is provided at the bottom.
水冷壁2的底部与分程隔板3的上表面密封连接,下降管4的上部与分程隔板3的下表面密封连接;分程隔板3与气化装置壳体1内壁通过焊接固定。The bottom of the water wall 2 is hermetically connected with the upper surface of the splitter 3, and the upper part of the downcomer 4 is hermetically connected with the lower surface of the splitter 3; the splitter 3 and the inner wall of the gasification device housing 1 are fixed by welding .
所述水冷壁2为盘管结构或者列管结构;水冷壁2的内壁上设置有耐火材料层。The water wall 2 has a coil structure or a tube structure; the inner wall of the water wall 2 is provided with a refractory material layer.
参考图2,所述下降管4包括下降管筒体41,所述下降管筒体41通过若干夹套隔板43分隔为若干激冷夹套42,其中,激冷喷嘴15设置于所述激冷夹套42的内壁上,一个激冷夹套42对应一根激冷水输入管道10,激冷夹套42与对应激冷水输入管道10相连通。2, the downcomer 4 includes a downcomer barrel 41, which is divided into a plurality of chill jackets 42 by a plurality of jacket partitions 43, wherein the chill nozzle 15 is provided on the chiller On the inner wall of the cold jacket 42, a chill jacket 42 corresponds to a chilled water input pipe 10, and the chill jacket 42 is in communication with the cold water input pipe 10 for stress.
各激冷夹套42上激冷喷嘴15的数目均大于等于3;废固烧嘴13的数目为2-8个,且各废固烧嘴13沿周向依次布置,废固烧嘴13水平插入水冷壁2内。The number of chill nozzles 15 on each chill jacket 42 is greater than or equal to 3; the number of waste solid burners 13 is 2-8, and each waste solid burner 13 is arranged in sequence along the circumferential direction, and the waste solid burner 13 is horizontal Insert into the water wall 2.
水冷壁2内部构成气化反应室Ⅰ;本发明的运行压力为0.5~5MPa,反应温度1200℃~1800℃,采用液态排渣方式,气化装置壳体1作为压力容器承受气化压力。The inside of the water wall 2 constitutes the gasification reaction chamber I; the operating pressure of the present invention is 0.5-5 MPa, the reaction temperature is 1200°C-1800°C, the liquid slagging method is adopted, and the gasification device shell 1 acts as a pressure vessel to withstand the gasification pressure.
所述组合式开工-废水烧嘴12集成有点火、开工及废水进料的功能。进料废水包括有机废水、无机废水及生活污水等,组合式开工-废水烧嘴12在点火开工时所用燃料可以为液化石油气、天然气及柴油,助燃剂为仪表空气或氧气。The combined start-up waste water burner 12 integrates the functions of ignition, start-up and waste water feeding. The feed waste water includes organic waste water, inorganic waste water and domestic sewage. The fuel used for the combined start-up-wastewater burner 12 during ignition and start-up can be liquefied petroleum gas, natural gas and diesel, and the combustion-supporting agent is instrument air or oxygen.
废固烧嘴13的进料包括废固及氧化剂,其中,废固可以为煤泥、焦炭、半焦、石油焦、煤矸石、垃圾及污泥等原料制成的粉末,氧化剂可以为纯氧、富氧、或纯氧/富氧与水蒸汽/二氧化碳的混合物。The feed material of the waste solid burner 13 includes waste solids and oxidants. Among them, the waste solids can be powders made from raw materials such as coal slime, coke, semi-coke, petroleum coke, coal gangue, garbage, and sludge, and the oxidizer can be pure oxygen. , Oxygen-enriched, or pure oxygen/oxygen-enriched and steam/carbon dioxide mixture.
本发明的工作原理为:The working principle of the present invention is:
废固与废水在气化反应室Ⅰ内与气化剂发生共气化反应,以生成高温合成气,各废固烧嘴13水平方向插入于水冷壁2内,以确保难气化的废固在反应区具有较长的反应停留时间及扰动强度,使粉废固颗粒得到充分反应,反应温度高达1600℃,此时组合式开工-废水烧嘴12喷入的废水进入气化反应室Ⅰ内与高温合成气充分进行混合,使废水中难处理的有毒有害含碳物质(如焦油、酚、萘、蒽、醌)在高温下转化为CO、CO
2及H
2,同时使合成气降温,降温后的合成气下行进入下降管4中与激冷喷嘴15喷入的雾化激冷减温水充分润湿及换热,使合成气除灰并降温至300℃以下后进入渣池5中,灰渣在渣池5中沉降后随渣水经渣水出口9排出,洁净的合成气在渣池5中反向后沿下降管4与气化装置壳体1之间的间隙上行并经合成气出口6排出。
The waste solids and waste water undergo co-gasification reaction with the gasification agent in the gasification reaction chamber I to generate high-temperature synthesis gas. Each waste solid burner 13 is inserted into the water wall 2 in a horizontal direction to ensure the waste solids that are difficult to gasify. In the reaction zone, it has a longer reaction residence time and disturbance intensity, so that the powder, waste, and solid particles can be fully reacted. The reaction temperature is as high as 1600°C. At this time, the combined start-up-waste water sprayed by the waste water burner 12 enters the gasification reaction chamber I Fully mix with high-temperature synthesis gas to convert the toxic and harmful carbon-containing substances (such as tar, phenol, naphthalene, anthracene, and quinone) that are difficult to treat in the wastewater into CO, CO 2 and H 2 at high temperatures, and at the same time cool the synthesis gas. The cooled syngas descends into the downcomer 4 and the atomized chilled desuperheating water sprayed by the chill nozzle 15 is fully humidified and heat exchanged, so that the syngas is dedusted and cooled to below 300°C, and then enters the slag pool 5. After the ash settles in the slag tank 5, it is discharged along with the slag water through the slag water outlet 9. The clean synthesis gas is reversed in the slag tank 5 and then moves upward along the gap between the downcomer 4 and the gasification unit shell 1 and is synthesized The gas outlet 6 is discharged.
Claims (10)
- 一种用于处理废固和废水的气化装置,其特征在于,包括气化装置壳体(1)、组合式开工-废水烧嘴(12)、激冷水输入管道(10)、若干废固烧嘴(13)以及设置于气化装置壳体(1)内的水冷壁(2)、下降管(4)及渣池(5);A gasification device for processing waste solids and wastewater, which is characterized by comprising a gasification device shell (1), a combined start-up-waste water burner (12), a chilled water input pipeline (10), and a number of waste solids The burner (13) and the water wall (2), the downcomer (4) and the slag pool (5) arranged in the gasification device shell (1);气化装置壳体(1)内设置有分程隔板(3),其中,分程隔板(3)上开设有通孔,水冷壁(2)底部的出口及下降管(4)顶部的出口均与所述通孔相连通,下降管(4)的下端插入于渣池(5)内,组合式开工-废水烧嘴(12)自气化装置壳体(1)的顶部插入于气化装置壳体(1)后插入于水冷壁(2)内,各废固烧嘴(13)穿过气化装置壳体(1)的侧壁后插入于水冷壁(2)内;The gasification device shell (1) is provided with a split-range partition (3), wherein the split-range partition (3) is provided with a through hole, the outlet at the bottom of the water-cooled wall (2) and the top of the downcomer (4) The outlets are all connected to the through holes, the lower end of the downcomer (4) is inserted into the slag tank (5), and the combined start-up-wastewater burner (12) is inserted into the top of the gasification device shell (1) from the top of the gasification device housing (1). After the gasification device housing (1) is inserted into the water-cooled wall (2), each waste solid burner (13) passes through the side wall of the gasification device housing (1) and then is inserted into the water-cooled wall (2);水冷壁(2)的顶部设置有循环冷却水入口(7),水冷壁(2)的底部设置有循环冷却水出口(8),气化装置壳体(1)的顶部设置有氮气入口(14);The top of the water wall (2) is provided with a circulating cooling water inlet (7), the bottom of the water wall (2) is provided with a circulating cooling water outlet (8), and the top of the gasification device housing (1) is provided with a nitrogen inlet (14) );下降管(4)的内壁上设置有若干激冷喷嘴(15),其中,各激冷喷嘴(15)的入口分别与相对应的激冷夹套(42)相连通,气化装置壳体(1)的侧壁上设置有合成气出口(6),其中,所述合成气出口(6)正对下降管(4)。Several chill nozzles (15) are arranged on the inner wall of the downcomer (4), wherein the inlet of each chill nozzle (15) is respectively communicated with the corresponding chill jacket (42), and the gasification device housing ( The side wall of 1) is provided with a synthesis gas outlet (6), wherein the synthesis gas outlet (6) is facing the downcomer (4).
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,气化装置壳体(1)的顶部设置有用于固定组合式开工-废水烧嘴(12)的顶部法兰(16)。The gasification device for treating waste solids and wastewater according to claim 1, wherein the top of the gasification device housing (1) is provided with a top method for fixing the combined start-up waste water burner (12) Lan (16).
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,气化装置壳体(1)底部的侧面设置有渣池补水口(11),气化装置壳体(1)的底部设置有渣水出口(9)。The gasification device for processing waste solids and wastewater according to claim 1, characterized in that the bottom side of the gasification device housing (1) is provided with a slag tank water replenishment port (11), and the gasification device housing ( The bottom of 1) is provided with a slag water outlet (9).
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,水冷壁(2)的底部与分程隔板(3)的上表面密封连接,下降管(4)的上部与分程隔板(3)的下表面密封连接。The gasification device for treating solid waste and wastewater according to claim 1, characterized in that the bottom of the water wall (2) is in hermetically connected with the upper surface of the splitter partition (3), and the downcomer (4) The upper part is hermetically connected with the lower surface of the split-range partition (3).
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,所述水冷壁(2)为盘管结构或者列管结构。The gasification device for treating solid waste and wastewater according to claim 1, characterized in that the water-cooled wall (2) is a coil structure or a tube structure.
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,水冷壁(2)的内壁上设置有耐火材料层。The gasification device for treating solid waste and wastewater according to claim 1, characterized in that a refractory material layer is provided on the inner wall of the water-cooled wall (2).
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,所述下降管(4)包括下降管筒体(41),所述下降管筒体(41)通过若干夹套隔板(43)分隔为若干激冷夹套(42),其中,激冷喷嘴(15)设置于所述激冷夹套(42)的内壁上,一个激冷夹套(42)对应一根激冷水输入管道(10),激冷夹套(42)与对应激冷水输入管道(10)相连通。The gasification device for processing waste solids and wastewater according to claim 1, wherein the downcomer (4) comprises a downcomer cylinder (41), and the downcomer cylinder (41) passes through a number of The jacket partition (43) is divided into a plurality of chill jackets (42), wherein the chill nozzle (15) is arranged on the inner wall of the chill jacket (42), and one chill jacket (42) corresponds to A chilled water input pipeline (10), and a chilled jacket (42) is connected with the stress-resistant cold water input pipeline (10).
- 根据权利要求7所述的用于处理废固和废水的气化装置,其特征在于,各激冷夹套(42)上激冷喷嘴(15)的数目均大于等于3。The gasification device for treating waste solids and wastewater according to claim 7, characterized in that the number of chilling nozzles (15) on each chilling jacket (42) is greater than or equal to three.
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,废固烧嘴(13)的数目为2-8个,且各废固烧嘴(13)沿周向依次布置,废固烧嘴(13)水平插入水冷壁(2)内。The gasification device for processing waste solids and wastewater according to claim 1, wherein the number of waste solid burners (13) is 2-8, and each waste solid burner (13) is arranged in a circumferential direction. Arranged in sequence, the waste solid burner (13) is horizontally inserted into the water wall (2).
- 根据权利要求1所述的用于处理废固和废水的气化装置,其特征在于,废固烧嘴(13)的进料包括废固及氧化剂,其中,废固为煤泥、焦炭、半焦、石油焦、煤矸石、垃圾或污泥制成的粉末;氧化剂为纯氧、富氧、或纯氧/富氧与水蒸汽/二氧化碳的混合物;The gasification device for treating waste solids and wastewater according to claim 1, wherein the feed of the waste solid burner (13) includes waste solids and oxidizers, wherein the waste solids are coal slime, coke, semi- Powder made from coke, petroleum coke, coal gangue, garbage or sludge; the oxidant is pure oxygen, oxygen-enriched, or a mixture of pure oxygen/enriched oxygen and steam/carbon dioxide;组合式开工-废水烧嘴(12)具有点火、开工及废水进料功能,且废水为机废水、无机废水或生活污水,组合式开工-废水烧嘴(12)点火开 工时所用燃料为液化石油气、天然气或柴油,助燃剂为仪表空气或氧气。The combined start-up-wastewater burner (12) has the functions of ignition, start-up and wastewater feeding, and the wastewater is organic wastewater, inorganic wastewater or domestic sewage. The combined start-wastewater burner (12) uses liquefied petroleum gas for ignition and start-up. Gas, natural gas or diesel, and the combustion-supporting agent is instrument air or oxygen.
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CN110669554A (en) * | 2019-10-28 | 2020-01-10 | 中国华能集团清洁能源技术研究院有限公司 | Gasification device for treating waste solids and wastewater |
CN112226248B (en) * | 2020-09-09 | 2022-09-06 | 中石化宁波工程有限公司 | Pulverized coal gasification device and process method for co-burning organic wastewater by using same |
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CN110669554A (en) * | 2019-10-28 | 2020-01-10 | 中国华能集团清洁能源技术研究院有限公司 | Gasification device for treating waste solids and wastewater |
CN210765187U (en) * | 2019-10-28 | 2020-06-16 | 中国华能集团清洁能源技术研究院有限公司 | Gasification device for treating waste solids and wastewater |
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