WO2021082341A1 - Rapid grouping and repairing method for recycled batteries - Google Patents
Rapid grouping and repairing method for recycled batteries Download PDFInfo
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- WO2021082341A1 WO2021082341A1 PCT/CN2020/080177 CN2020080177W WO2021082341A1 WO 2021082341 A1 WO2021082341 A1 WO 2021082341A1 CN 2020080177 W CN2020080177 W CN 2020080177W WO 2021082341 A1 WO2021082341 A1 WO 2021082341A1
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- battery
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- decommissioned
- batteries
- retired
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4207—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/44—Methods for charging or discharging
- H01M10/441—Methods for charging or discharging for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/84—Recycling of batteries or fuel cells
Definitions
- This application relates to the technical field of lithium ion battery repair, and in particular to a method for rapid grouping and repair of retired batteries.
- Electric vehicles have been popularized for several years, and a large number of lithium-ion batteries with insufficient capacity and performance degradation caused by long-term use have been produced.
- the loss of battery capacity is mainly caused by the increase in impedance caused by the loss of lithium ions and the side reaction caused by the consumption of electrolyte.
- the lost lithium ions mainly include lithium consumed by the formation of SEI film in the battery formation process, lithium consumed by side reactions in the electrolyte, lithium dendrites generated by lithium in the negative electrode, and lithium ion reception caused by changes in the structure of the active material. Loss of lithium caused by missing vacancies. The irreversible capacity loss caused by these lithium losses is irreparable.
- the electrolyte is the medium through which lithium ions are conducted between the positive and negative electrodes. During the charging and discharging process, the electrolyte will react with the pole pieces, and the electrolyte will be lost, and the resulting concentration polarization resistance and charge transfer resistance are paired The capacity decay of the battery has an impact, and the capacity of the lithium battery can be repaired by replenishing the electrolyte.
- the actual capacity parameters of the decommissioned batteries are first fully charged to obtain the actual capacity parameters of the decommissioned batteries. According to the actual capacity, the repairable decommissioned batteries are selected, and then the repairable decommissioned batteries are classified into different files, and the decommissioned batteries of each file are charged. Into the corresponding weight of electrolyte. This method needs to fully charge all retired batteries, and charging and discharging all retired batteries consumes a lot of power.
- the object of the present invention is to provide a fast grouping and repairing method for retired batteries, which can save power consumption and reduce production costs.
- a fast grouping method for retired batteries includes the following steps:
- the decommissioned battery discharged to the cut-off voltage is allowed to stand for a first set period of time at room temperature, and the voltage of the decommissioned battery at this time is measured and recorded as the first voltage;
- a first judgment condition is set according to the first voltage
- a second judgment condition is set according to the second voltage
- a third judgment condition is set according to the third voltage
- a third judgment condition is set according to the first judgment condition, the second judgment condition, and the first judgment condition.
- the retired batteries that are simultaneously selected into the first preselected group, the second preselected group, and the third preselected group are divided into one group.
- a method for repairing decommissioned batteries includes the following steps:
- the decommissioned battery discharged to the cut-off voltage is allowed to stand for a first set period of time at room temperature, and the voltage of the decommissioned battery at this time is measured and recorded as the first voltage;
- a first judgment condition is set according to the first voltage
- a second judgment condition is set according to the second voltage
- a third judgment condition is set according to the third voltage
- a third judgment condition is set according to the first judgment condition, the second judgment condition, and the first judgment condition.
- each decommissioned battery in the repairable decommissioned battery pack is injected with the same weight of the electrolyte; as well as
- the decommissioned battery injected with the electrolyte is charged and discharged for activation.
- the three key voltage values that can characterize the battery performance are first obtained by not charging the battery to full charge. By setting the judgment condition, the rapid grouping of all retired batteries is realized. The electrical performance of the same group of retired batteries is similar, shortening Test time, save energy consumption.
- one or more batteries in each group of retired batteries are selected to be fully charged and fully discharged, and their actual capacity is measured.
- the actual capacity can represent the capacity level of the same group of retired batteries.
- the measured actual capacity selects repairable decommissioned battery packs, and then according to the measured actual capacity, the corresponding weight of electrolyte is injected into each group of repairable decommissioned batteries to restore the decommissioned batteries to the level of in-service power batteries. Since only one or more batteries in each group are fully charged and discharged, the number of fully charged batteries is greatly reduced. Therefore, energy consumption is greatly reduced and production costs are saved.
- the present invention re-sorts and allocates the retired batteries after repair from the aspects of battery capacity and battery charge transfer impedance.
- the consistency ratio is sorted by capacity and internal resistance. Better, it improves the recycling performance of the battery pack.
- the fast grouping and repairing method of the present invention is more suitable for batch repairs and automated operations to improve production efficiency.
- Figure 1 shows the relationship between the voltage and the capacity of a lithium battery during normal charging and discharging.
- Fig. 2 is a comparison diagram of discharge curves of a LiFePO4/graphite decommissioned battery with a nominal capacity of 150Ah before and after refilling electrolyte and activation in an embodiment of the present invention.
- FIG. 3 is a comparison diagram of normal temperature cycling performance of two battery packs obtained by using different grouping methods in an embodiment of the present invention.
- the invention aims at repairing the battery whose capacity is attenuated due to electrolyte loss, so that it can reach the level of in-service power battery, and is re-sorted and paired to continue to be used on power battery vehicles and recycled.
- the battery is usually fully charged and left at room temperature for 5 days or more before testing the voltage to obtain the voltage drop and actual capacity data, and then discharge to a constant current.
- the cut-off voltage is used to obtain the actual capacity of the battery.
- This sorting method takes a long time, and at the same time, full charge also consumes a lot of power resources.
- the four parameters reflecting battery consistency, internal resistance, voltage, capacity, and self-discharge rate, are the key control points for battery sorting. As shown in Figure 1, it is a charge-discharge curve diagram of a lithium battery, where the ordinate is the voltage, and the abscissa is the cumulative capacity of the charge and discharge.
- the cumulative value of the charged or discharged capacity over time during charging or discharging If the abscissa is changed to time, it can be understood as the change in cell voltage over time during charging or discharging. It can be seen that in a single charging process or discharging process, the voltage and the capacity value have a one-to-one correspondence, which is also the fundamental basis for this patent to use voltage to characterize the capacity.
- the method for rapid sorting of lithium batteries in this embodiment is aimed at retired batteries of the same model and batch produced by the same manufacturer.
- the specific voltage conditions are associated with other performance parameters of the battery.
- the correlation of performance parameters is not the same.
- different types of batteries have different shapes, so different types and batchs of retired batteries are not reorganized.
- the present invention provides a fast grouping method for retired batteries, which does not fully discharge the batteries, shortens the sorting time, improves the sorting efficiency, and saves power at the same time, including the following steps:
- the first voltage can reflect the polarization internal resistance of the battery.
- the first set time period is the time for the battery voltage to be fully balanced, and batteries of different materials have different time for fully balancing.
- the rated capacity can be in the range of 20% to 35% of the nominal capacity.
- the third voltage can reflect the self-discharge and AC internal resistance of the battery.
- the second set time period is the time for the battery voltage to be fully balanced, and batteries of different materials have different time for fully balancing.
- the first voltage difference, the second voltage difference, and the third voltage difference of each retired battery relative to the first retired battery are counted.
- the first threshold is the voltage difference threshold of the first voltage
- the second threshold is the voltage difference threshold of the second voltage
- the third threshold is the voltage difference threshold of the third voltage. Assume that the first threshold ⁇ 50 mV, the second threshold ⁇ 50 mV, and the third threshold ⁇ 30 mV.
- the retired batteries are sorted and counted to form a first preselected group, and batteries 1 to 6 are the first preselected group.
- the retired batteries are sorted and counted to form a second preselected group, and batteries 1 to 6 are the second preselected group.
- the retired batteries are sorted and counted to form a third preselected group, and batteries 1 to 8 are the third preselected group.
- the 7 ⁇ 11 batteries are the second group, and so on, all batteries can be divided into several battery packs , The electrical performance of the batteries in each battery pack is similar.
- Retired batteries are sorted according to the first threshold, second threshold, and third threshold, which realizes the purpose of screening and reorganizing retired batteries according to the four key control points of internal resistance, voltage, capacity, and self-discharge.
- the actual capacity of the selected decommissioned battery may represent the actual capacity of the group of decommissioned batteries.
- 2 to 5 decommissioned batteries are selected from each decommissioned battery group.
- a retired battery whose actual capacity is 60%-80% of the nominal capacity is selected for repair, and the actual capacity of the selected retired battery is 60%. % ⁇ 80% of the nominal capacity, the decommissioned battery pack where the selected decommissioned battery is located is a repairable decommissioned battery pack.
- the nominal capacity is 150Ah
- the selected decommissioned battery whose actual capacity is in the range of 90Ah-120Ah is a repairable decommissioned battery.
- the above-mentioned actual capacity detection method is: according to a certain constant current value of the decommissioned battery, specifically, the constant current value can be 0.2C of the nominal capacity, charge and discharge cycle 1 time, record its discharge capacity , Is the actual capacity.
- each decommissioned battery in each repairable decommissioned battery pack to its cut-off voltage to fully discharge.
- the internal environment of the battery including electrolyte, positive and negative plates, separators, etc., is isolated from the external environment.
- the negative lithium material is very active and easily reacts with water and oxygen in the air to release heat , The heat can make the electrolyte at high temperature, and the high temperature will cause other negative chain reactions, or even thermal runaway. Therefore, the battery needs to be fully discharged to ensure the safety of the battery.
- the cut-off voltage refers to a very low voltage range. Different batteries have different cut-off voltage values in the standard.
- the electrolyte is injected under a vacuum condition to prevent air from reacting with the electrolyte and prevent air from affecting the electrolyte.
- the specific method of injecting electrolyte into the decommissioned battery is as follows: remove the upper cover of the decommissioned battery, cut off part of the protective rubber on the battery cover to form a rubber hole in an environment where the dew point temperature is less than or equal to -35°C, and use a drill Align the rubber hole and drill through the battery cover, and then use the liquid injection nozzle to align the rubber hole to start vacuuming. After the vacuum is completed, start to inject the electrolyte.
- the electrolyte is injected in multiple times, each time the electrolyte is injected Before vacuuming.
- the vacuum degree of the vacuum condition is less than or equal to -0.085 MPa.
- 75 g of electrolyte is injected into each decommissioned battery in a group of decommissioned battery packs.
- the electrolyte is injected in 3 times, first vacuumize to -0.085MPa, inject 1/3 of the electrolyte to be injected, or 25g; then vacuum to -0.085MPa, inject 1/3 of the electrolyte to be injected, or 25g; and finally Then vacuumize to -0.085MPa, and inject 1/3 of the electrolyte to be injected, that is, 25g.
- the method of charging and discharging activation is as follows: let the retired battery injected with electrolyte stand still, make the electrolyte fully infiltrate the inside of the battery, charge to the upper limit of battery voltage with a first constant current, and then discharge to the battery cut-off voltage with a second constant current. Since the battery has been fully discharged before the electrolyte is injected, the charging current should be as small as possible in order to better repair the SEI film during charging.
- the first constant current is 0.01 C ⁇ 0.1 C of the nominal capacity of the decommissioned battery .
- the second constant current is 0.5 C ⁇ 1 C of the nominal capacity of the decommissioned battery. Since the electrolyte inside the battery flows faster at high temperatures, it is easy to place the battery in a high temperature environment to allow the injected electrolyte to quickly infiltrate the inside of the battery. However, if the temperature is too high, the internal reaction of the battery will increase. , For example, the SEI film is easy to decompose at high temperature. Therefore, to balance the above two aspects, preferably, the decommissioned battery injected with electrolyte is allowed to stand for 1 to 5 days at 35°C to 50°C. In this embodiment, after each decommissioned battery is injected with electrolyte and placed at 45 degrees for 3 days, the nominal capacity of 0.05C is charged to 3.45V, and the nominal capacity of 0.5C is discharged to 2V for activation.
- Fig. 2 the discharge curve comparison chart before and after refilling electrolyte repair and activation is shown in Fig. 2.
- Curve B in Fig. 2 is the discharge curve of the retired battery after the repair of the present invention
- Curve A is the discharge curve of the decommissioned battery before repair. It can be seen from Fig. 2 that the capacity of the decommissioned LiFePO4/graphite single cell after being repaired by the method of the present invention is significantly improved compared to before being repaired.
- step (6) Group the decommissioned batteries after activation in step (6) to form a battery pack to further optimize the performance of the battery pack, which specifically includes the following steps:
- the nominal capacity of 1C constant current charging and constant current discharge to the upper and lower limit voltages are used to record the discharge capacity and DC internal resistance of each decommissioned battery; the electrochemical workstation tests the AC internal resistance and frequency of each decommissioned battery
- the range is 1000HZ-0.01HZ, and the charge transfer impedance is calculated using ZView2 simulation software.
- the discharge capacity is divided into different bins with the set capacity difference as an interval, and the activated decommissioned battery is binned according to the bins where the discharge capacity is located.
- the capacity difference is 0 ⁇ 5% of the nominal capacity of the decommissioned battery.
- the above-mentioned 20 batteries are classified according to a capacity difference of 10 Ah, and No. 1-4, No. 5-15, and No. 16-20 are respectively of the same grade.
- Retired batteries in the same file are grouped according to charge transfer impedance.
- the charge transfer impedance of the decommissioned battery is divided into different grouping intervals with the set charge transfer impedance difference as an interval, and the activated decommissioned batteries are grouped according to the grouping interval in which the charge transfer impedance of the decommissioned battery is located.
- the charge transfer impedance difference is 10%-15% of the average value of the charge transfer impedance of the decommissioned batteries after activation in the same gear.
- the charge transfer resistance of No. 12, 14, and No. 15 batteries is between 0.35 and 0.4, divided into a group, and the charge transfer resistance of No. 5 and No. 11 batteries is between 0.35 and 0.4, which are left.
- the No. 1 battery is left, and in the bins of No. 16 to 20, the No. 16 battery is left.
- the grouping method of other batteries is the same as the above method.
- the retired batteries divided into the same group form a battery pack.
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Abstract
Description
Claims (20)
- 一种退役电池的快速分组方法,其特征在于,包括以下步骤:A fast grouping method for retired batteries is characterized in that it comprises the following steps:将放电至截止电压的退役电池于常温下静置第一设定时长,测量此时所述退役电池的电压,记录为第一电压;The decommissioned battery discharged to the cut-off voltage is allowed to stand for a first set period of time at room temperature, and the voltage of the decommissioned battery at this time is measured and recorded as the first voltage;按照所述退役电池原厂设置的充电方式,为所述退役电池充电至标称容量预设百分比的定额容量,测量此时所述退役电池的电压,记录为第二电压;Charge the decommissioned battery to a rated capacity that is a preset percentage of the nominal capacity according to the original charging method of the decommissioned battery, measure the voltage of the decommissioned battery at this time, and record it as the second voltage;将所述充入定额容量的所述退役电池于常温下静置第二设定时长,测量此时所述退役电池的电压,记录为第三电压;Standing the retired battery charged with the rated capacity for a second set period of time at room temperature, measuring the voltage of the retired battery at this time, and recording it as the third voltage;根据所述第一电压设置第一判断条件,根据所述第二电压设置第二判断条件,根据所述第三电压设置第三判断条件,根据所述第一判断条件、第二判断条件以及第三判断条件依次判断所述退役电池;A first judgment condition is set according to the first voltage, a second judgment condition is set according to the second voltage, a third judgment condition is set according to the third voltage, and a third judgment condition is set according to the first judgment condition, the second judgment condition, and the first judgment condition. 3. Judgment conditions sequentially judge the retired batteries;对若干退役电池完成上述判断步骤,形成第一预选组、第二预选组与第三预选组;以及Complete the above judgment steps for a number of retired batteries to form a first preselected group, a second preselected group, and a third preselected group; and将同时选入所述第一预选组、第二预选组与第三预选组的退役电池划分为一组。The retired batteries that are simultaneously selected into the first preselected group, the second preselected group, and the third preselected group are divided into one group.
- 根据权利要求1所述的退役电池的快速分选方法,其特征在于,所述定额容量为标称容量的百分之二十至百分之三十五范围之间。The method for rapid sorting of retired batteries according to claim 1, wherein the rated capacity is in the range of 20% to 35% of the nominal capacity.
- 根据权利要求1~2任意一项所述的退役电池的快速分选方法,其特征在于,设置第一阈值、第二阈值以及第三阈值,所述第一阈值为所述第一电压的电压差阈值,所述第二阈值为所述第二电压的电压差阈值,所述第三阈值为所述第三电压的电压差阈值。The method for rapid sorting of retired batteries according to any one of claims 1 to 2, wherein a first threshold, a second threshold, and a third threshold are set, and the first threshold is the voltage of the first voltage A difference threshold, the second threshold is a voltage difference threshold of the second voltage, and the third threshold is a voltage difference threshold of the third voltage.
- 根据权利要求3所述的退役电池的快速分选方法,其特征在于,所述根据所述第一判断条件、第二判断条件以及第三判断条件依次判断所述退役电池的步骤包括:The method for rapidly sorting retired batteries according to claim 3, wherein the step of sequentially judging the retired batteries according to the first judgment condition, the second judgment condition, and the third judgment condition comprises:统计每一退役电池的第一电压、第二电压以及第三电压;Count the first voltage, second voltage, and third voltage of each retired battery;统计每一退役电池相对于第一退役电池的第一电压差值、第二电压差值以第三电压差值;Count the first voltage difference and the second voltage difference of each retired battery relative to the first retired battery as the third voltage difference;根据所述第一电压的电压差阈值分选统计的退役电池,形成所述第一预选组;Sorting and counting retired batteries according to the voltage difference threshold of the first voltage to form the first preselected group;根据所述第二电压的电压差阈值分选统计的退役电池,形成所述第二预选组;Sorting and counting retired batteries according to the voltage difference threshold of the second voltage to form the second preselected group;根据所述第三电压的电压差阈值分选统计的退役电池,形成所述第三预选组。According to the voltage difference threshold of the third voltage, the retired batteries are sorted and counted to form the third preselected group.
- 一种退役电池的修复方法,其特征在于:包括如下步骤:A method for repairing a decommissioned battery, which is characterized in that it includes the following steps:将放电至截止电压的退役电池于常温下静置第一设定时长,测量此时所述退役电池的电压,记录为第一电压;The decommissioned battery discharged to the cut-off voltage is allowed to stand for a first set period of time at room temperature, and the voltage of the decommissioned battery at this time is measured and recorded as the first voltage;按照所述退役电池原厂设置的充电方式,为所述退役电池充电至标称容量预设百分比的定额容量,测量此时所述退役电池的电压,记录为第二电压;Charge the decommissioned battery to a rated capacity that is a preset percentage of the nominal capacity according to the original charging method of the decommissioned battery, measure the voltage of the decommissioned battery at this time, and record it as the second voltage;将所述充入定额容量的所述退役电池于常温下静置第二设定时长,测量此时所述退役电池的电压,记录为第三电压;Standing the retired battery charged with the rated capacity for a second set period of time at room temperature, measuring the voltage of the retired battery at this time, and recording it as the third voltage;根据所述第一电压设置第一判断条件,根据所述第二电压设置第二判断条件,根据所述第三电压设置第三判断条件,根据所述第一判断条件、第二判断条件以及第三判断条件依次判断所述退役电池;A first judgment condition is set according to the first voltage, a second judgment condition is set according to the second voltage, a third judgment condition is set according to the third voltage, and a third judgment condition is set according to the first judgment condition, the second judgment condition, and the first judgment condition. 3. Judgment conditions sequentially judge the retired batteries;对若干退役电池完成上述判断步骤,形成第一预选组、第二预选组与第三预选组;Complete the above judgment steps for a number of retired batteries to form a first preselected group, a second preselected group, and a third preselected group;将同时选入所述第一预选组、第二预选组与第三预选组的退役电池划分为一组;Dividing the retired batteries that are simultaneously selected into the first preselection group, the second preselection group, and the third preselection group into one group;调整所述第一判断条件、所述第二判断条件和所述第三判断条件,对所有退役电池进行分组,得到若干个退役电池组;Adjusting the first judgment condition, the second judgment condition, and the third judgment condition, and group all retired batteries to obtain a number of retired battery packs;从每个所述退役电池组中选取一个或多个退役电池,检测选取的退役电池的实际容量;Select one or more retired batteries from each of the retired battery packs, and detect the actual capacity of the selected retired batteries;根据所述选取的退役电池的实际容量,筛选出可修复的退役电池组;According to the actual capacity of the selected decommissioned batteries, select repairable decommissioned battery packs;将每个所述可修复的退役电池组内的各退役电池放电至其截止电压;Discharging each decommissioned battery in each repairable decommissioned battery pack to its cut-off voltage;将每个所述可修复的退役电池组内的各退役电池注入相应重量的电解液,然后封口;其中,所述可修复的退役电池组内的各退役电池注入相同重量的所述电解液;以及Inject the decommissioned batteries in each of the repairable decommissioned battery packs with a corresponding weight of electrolyte, and then seal; wherein, each decommissioned battery in the repairable decommissioned battery packs is injected with the same weight of the electrolyte; as well as将注入所述电解液的所述退役电池进行充放电活化。The decommissioned battery injected with the electrolyte is charged and discharged for activation.
- 根据权利要求5所述的退役电池的快速分选方法,其特征在于,所述定额容量为标称容量的百分之二十至百分之三十五范围之间。The method for rapid sorting of retired batteries according to claim 5, wherein the rated capacity is in the range of 20% to 35% of the nominal capacity.
- 根据权利要求5~6任意一项所述的退役电池的快速分选方法,其特征在于,设置第一阈值、第二阈值以及第三阈值,所述第一阈值为所述第一电压的电压差阈值,所述第二阈值为所述第二电压的电压差阈值,所述第三阈值为所述第三电压的电压差阈值。The method for rapid sorting of retired batteries according to any one of claims 5 to 6, wherein a first threshold, a second threshold, and a third threshold are set, and the first threshold is the voltage of the first voltage. A difference threshold, the second threshold is a voltage difference threshold of the second voltage, and the third threshold is a voltage difference threshold of the third voltage.
- 根据权利要求7所述的退役电池的快速分选方法,其特征在于,所述根据所述第一判断条件、第二判断条件以及第三判断条件依次判断所述退役电池的步骤包括:The method for rapid sorting of retired batteries according to claim 7, wherein the step of sequentially judging the retired batteries according to the first judgment condition, the second judgment condition, and the third judgment condition comprises:统计每一退役电池的第一电压、第二电压以及第三电压;Count the first voltage, second voltage, and third voltage of each retired battery;统计每一退役电池相对于第一退役电池的第一电压差值、第二电压差值以第三电压差值;Count the first voltage difference and the second voltage difference of each retired battery relative to the first retired battery as the third voltage difference;根据所述第一电压的电压差阈值分选统计的退役电池,形成所述第一预选组;Sorting and counting retired batteries according to the voltage difference threshold of the first voltage to form the first preselected group;根据所述第二电压的电压差阈值分选统计的退役电池,形成所述第二预选组;Sorting and counting retired batteries according to the voltage difference threshold of the second voltage to form the second preselected group;根据所述第三电压的电压差阈值分选统计的退役电池,形成所述第三预选组。According to the voltage difference threshold of the third voltage, the retired batteries are sorted and counted to form the third preselected group.
- 根据权利要求5所述的退役电池的修复方法,其特征在于,所述选取的退役电池的实际容量为60 %~80 %的标称容量时,所述选取的退役电池所在的退役电池组为可修复的退役电池组。The method for repairing a decommissioned battery according to claim 5, wherein when the actual capacity of the selected decommissioned battery is 60% to 80% of the nominal capacity, the decommissioned battery pack in which the selected decommissioned battery is located is Repairable decommissioned battery pack.
- 根据权利要求5所述的退役电池的修复方法,其特征在于,所述充放电活化的方法为:将注入所述电解液的所述退役电池静置,使所述电解液充分浸润电池内部,用第一恒电流充电至其电压上限,然后用第二恒电流放电至其截止电压。The method for repairing a decommissioned battery according to claim 5, wherein the method of charging and discharging activation is: standing the decommissioned battery injected with the electrolyte solution so that the electrolyte solution fully infiltrates the inside of the battery, Use the first constant current to charge to its upper voltage limit, and then use the second constant current to discharge to its cut-off voltage.
- 根据权利要求10所述的退役电池的修复方法,其特征在于,所述第一恒电流为所述退役电池的标称容量的0.01 C~0.1 C;所述第二恒电流为所述退役电池的标称容量的0.5 C~1 C。The method for repairing a decommissioned battery according to claim 10, wherein the first constant current is 0.01 C to 0.1 C of the nominal capacity of the decommissioned battery; and the second constant current is the decommissioned battery 0.5 C~1 C of the nominal capacity.
- 根据权利要求10所述的退役电池的修复方法,其特征在于,所述将注入所述电解液的所述退役电池静置为:将注入所述电解液的所述可修复的退役电池在35℃~50℃条件下静置1天~5天。The method for repairing a decommissioned battery according to claim 10, wherein the step of leaving the decommissioned battery injected with the electrolyte solution is: placing the repairable decommissioned battery injected with the electrolyte solution at 35 Let stand for 1 to 5 days under the condition of ℃~50℃.
- 根据权利要求5所述的退役电池的修复方法,其特征在于,还包括对活化后的所述退役电池进行分组组成电池组的步骤,包括:The method for repairing retired batteries according to claim 5, further comprising the step of grouping the retired batteries after activation to form a battery pack, comprising:检测活化后的所述退役电池的放电容量和电荷转移阻抗;Detecting the discharge capacity and charge transfer resistance of the decommissioned battery after activation;按照所述放电容量对所述活化后的退役电池进行分档;Classify the activated decommissioned batteries according to the discharge capacity;同一档内的所述活化后的退役电池,按照所述电荷转移阻抗进行分组;The activated decommissioned batteries in the same file are grouped according to the charge transfer impedance;分为同一组的所述活化后的退役电池组成电池组。The activated decommissioned batteries divided into the same group constitute a battery pack.
- 根据权利要求13所述的退役电池的修复方法,其特征在于,按照所述放电容量对所述活化后的退役电池进行分档的方法为:以设定的容量差为间隔,将放电容量划分成不同的分档区间,按照所述放电容量处于的分档区间将所述活化后的退役电池进行分档。The method for repairing a decommissioned battery according to claim 13, wherein the method of classifying the activated decommissioned battery according to the discharge capacity is: dividing the discharge capacity at intervals of a set capacity difference Into different bins, and bin the activated decommissioned batteries according to the bins where the discharge capacity is located.
- 根据权利要求14所述的退役电池的修复方法,其特征在于,所述容量差为所述退役电池的标称容量的0~5%。The method for repairing a decommissioned battery according to claim 14, wherein the capacity difference is 0 to 5% of the nominal capacity of the decommissioning battery.
- 根据权利要求13所述的退役电池的修复方法,其特征在于,所述同一档内的所述活化后的退役电池,按照所述电荷转移阻抗进行分组的方法为:以设定的电荷转移阻抗差为间隔,将所述电荷转移阻抗划分成不同的分组区间,按照所述电荷转移阻抗处于的分组区间将所述活化后的退役电池进行分组。The method for repairing decommissioned batteries according to claim 13, wherein the method for grouping the activated decommissioned batteries in the same file according to the charge transfer impedance is: using a set charge transfer impedance The difference is an interval, the charge transfer impedance is divided into different grouping intervals, and the activated decommissioned batteries are grouped according to the grouping interval in which the charge transfer impedance is located.
- 根据权利要求13所述的退役电池的修复方法,其特征在于,所述电荷转移阻抗差为同一档内的所述活化后的退役电池的电荷转移阻抗平均值的10%~15%。The method for repairing a decommissioned battery according to claim 13, wherein the charge transfer impedance difference is 10% to 15% of the average value of the charge transfer impedance of the activated decommissioned battery in the same file.
- 根据权利要求5所述的退役电池的修复方法,其特征在于,注入所述电解液的方法为:将所述可修复的退役电池的上盖拆卸掉,在露点温度小于等于-35℃的环境下,剪掉电池盖板上的部分防护胶皮形成胶皮孔,对准所述胶皮孔钻穿电池盖板,然后用注液嘴对准胶皮孔开始抽真空,抽真空完成后注入所述电解液。The method for repairing a decommissioned battery according to claim 5, wherein the method of injecting the electrolyte is: removing the upper cover of the repairable decommissioned battery, and in an environment where the dew point temperature is less than or equal to -35°C Next, cut off part of the protective rubber on the battery cover to form a rubber hole, align the rubber hole and drill through the battery cover, then use a liquid injection nozzle to align the rubber hole to start vacuuming, and then inject the electrolyte after the vacuum is completed .
- 根据权利要求5所述的退役电池的修复方法,其特征在于,所述实际容量的检测方法为:将所述退役电池用恒电流充放电循环1次,记录其放电容量,即为所述实际容量。The method for repairing a decommissioned battery according to claim 5, wherein the detection method of the actual capacity is: charging and discharging the decommissioned battery with a constant current cycle once, and recording the discharge capacity, which is the actual capacity.
- 根据权利要求5所述的退役电池的修复方法,其特征在于,每个所述可修复的退役电池组内的各退役电池注入的所述电解液的重量的计算方法为:计算所述选取的退役电池的最大容量损耗量,计算出该组所述可修复的退役电池组内的各退役电池需要补充的电解液的质量。The method for repairing decommissioned batteries according to claim 5, wherein the method for calculating the weight of the electrolyte injected into each decommissioned battery in each repairable decommissioned battery pack is: calculating the selected For the maximum capacity loss of the decommissioned battery, the quality of the electrolyte that needs to be replenished for each decommissioned battery in the repairable decommissioned battery pack is calculated.
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AU2020203011B2 (en) | 2022-02-17 |
AU2020203011A1 (en) | 2021-05-13 |
DE112020005205T5 (en) | 2022-07-28 |
GB202019104D0 (en) | 2021-01-20 |
CN110797591A (en) | 2020-02-14 |
JP7076495B2 (en) | 2022-05-27 |
CN110797591B (en) | 2021-07-16 |
GB2599453A (en) | 2022-04-06 |
JP2021072275A (en) | 2021-05-06 |
SG11202003909PA (en) | 2021-06-29 |
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