WO2021078255A1 - Tuyau de tubage de pétrole anti-écrasement et son procédé de fabrication - Google Patents

Tuyau de tubage de pétrole anti-écrasement et son procédé de fabrication Download PDF

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WO2021078255A1
WO2021078255A1 PCT/CN2020/123283 CN2020123283W WO2021078255A1 WO 2021078255 A1 WO2021078255 A1 WO 2021078255A1 CN 2020123283 W CN2020123283 W CN 2020123283W WO 2021078255 A1 WO2021078255 A1 WO 2021078255A1
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collapse
casing pipe
oil casing
temperature
mass percentage
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PCT/CN2020/123283
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Chinese (zh)
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董晓明
张忠铧
赵存耀
卢小庆
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宝山钢铁股份有限公司
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • C21D9/085Cooling or quenching
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
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    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
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    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
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    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
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    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/002Bainite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/009Pearlite

Definitions

  • the invention relates to a steel pipe and a manufacturing method thereof, in particular to a petroleum casing pipe and a manufacturing method thereof.
  • Deep wells and ultra-deep wells are one of the more and more wells developed in the field of petroleum exploration and development in recent years.
  • high requirements are put forward on the strength of the pipe string materials.
  • ultra-deep pipe strings are used in oil and gas production, they must also withstand physical loads such as high temperature and high pressure.
  • the casing in the middle and deep parts of the Tarim Basin needs to adopt high collapse resistance. Therefore, the requirements for the strength of the casing are significantly increased.
  • the fracture toughness K IC of metal materials is an important material mechanical performance index in fracture mechanics.
  • fracture toughness is particularly important. Therefore, in order to ensure the safety of production and use, casings used in deep wells and ultra-deep wells have high requirements for strength and fracture toughness.
  • the publication number is CN101586450
  • the publication date is November 25, 2009
  • the Chinese patent document titled "Petroleum casing with high strength and high toughness and its manufacturing method” discloses a petroleum casing with high strength and high toughness. tube.
  • the chemical element composition is: C: 0.22 to 0.4%, Si: 0.17 to 0.35%, Mn: 0.45 to 0.60%, Cr: 0.95 to 1.10%, Mo: 0.70 to 0.80 %, Al: 0.015 ⁇ 0.040%, Ni ⁇ 0.20%, Cu ⁇ 0.20%, V: 0.070 ⁇ 0.100%, Ca>0.0015%, P ⁇ 0.010%, S ⁇ 0.003%, the balance is iron.
  • the strength of the steel grade reaches 1100 MPa, it does not give a specific index for the fracture toughness.
  • One of the objectives of the present invention is to provide a collapse-resistant oil casing, which has ultra-high strength, ultra-high collapse strength and high fracture toughness, and can meet the requirements of oil well pipes in deep well and ultra-deep well oil and gas fields.
  • the strength, collapse resistance and fracture toughness requirements are provided.
  • the anti-collapse oil casing provided by the present invention has the following chemical element mass percentage:
  • the anti-collapse oil casing of the present invention adopts a low-carbon composition design, which reduces the formation of large-sized Cr 23 C 6 and Mo 2 C carbides, so that Cr and Mo elements exist in a solid solution form.
  • the solid solution strengthening effect of Cr and Mo and the precipitation strengthening effect of V, Nb, and Ti achieve good strength and fracture toughness.
  • the anti-collapse oil casing of the present invention adopts a low-manganese composition design to improve composition segregation, and prevent the occurrence of alloy-enriched composition segregation zones on the inner wall of the tube causing uneven local organization and carbide distribution.
  • B and Ti are added to improve the hardenability and the uniformity of the structure in the material to improve fracture Toughness and strength.
  • C is a carbide forming element, which can increase the strength of steel.
  • the mass percentage of C is less than 0.08%, the hardenability of the steel will be reduced, thereby reducing the strength of the steel.
  • the mass percentage of C is higher than 0.15%, the segregation of the steel will be significantly worsened, which will cause the steel The toughness is reduced.
  • the anti-collapse petroleum casing of the present invention controls the mass percentage of C to 0.08-0.15%. In some preferred embodiments, the mass percentage of C can be further controlled within 0.1-0.15%.
  • Si In the anti-collapse oil casing pipe of the present invention, Si is solid-dissolved in ferrite, which can increase the yield strength of steel, but the amount of Si added should not be too high, and Si with too high mass percentage will deteriorate the steel However, Si with a mass percentage of less than 0.1% will make the oil casing easy to oxidize. Based on this, the anti-collapse oil casing pipe of the present invention controls the mass percentage of Si within 0.10-0.40%.
  • Mn is an austenite-forming element, which can improve the hardenability of steel.
  • the mass percentage of Mn is less than 0.1%, the hardenability of the steel will be significantly reduced, thereby reducing the proportion of martensite in the steel after quenching, thereby reducing the strength of the steel; when the mass percentage of Mn is greater than 0.3%, the hardenability of the steel The structure segregation will increase significantly, which will reduce the fracture toughness of steel. Based on this, the anti-collapse oil casing pipe of the present invention controls the mass percentage of Mn within 0.1-0.3%.
  • Cr In the collapse-resistant petroleum casing pipe of the present invention, Cr is an element that significantly improves hardenability and a strong precipitate-forming element. During tempering precipitation, the precipitates can increase the strength of the steel, but if the mass percentage of Cr is higher than 1.5%, coarse M 23 C 6 precipitates are likely to precipitate on the grain boundaries, reducing the toughness. When the mass percentage of Cr is less than 1%, the hardenability will be insufficient and the quenching effect cannot be guaranteed. Based on this, the mass percentage of Cr in the anti-collapse oil casing pipe of the present invention is controlled to be 1-1.5%. In some preferred embodiments, the mass percentage of Cr can be further controlled within 1-1.4%.
  • Mo improves the strength and tempering stability of steel through carbide and solid solution strengthening forms. Since the mass percentage of carbon in this case is low, when the mass percentage of Mo is more than 1.5%, it is difficult for Mo to form more carbide precipitation phases with C, and the strength does not change significantly; and once the mass percentage of Mo is lower than At 1%, the strength of the anti-collapse oil casing pipe of the present invention cannot reach the requirement of 140 ksi. Therefore, the mass percentage of Mo in the anti-collapse oil casing pipe of the present invention is controlled at 1 to 1.5%. In some preferred embodiments, the mass percentage of Mo can be further controlled within 1-1.4%.
  • Nb is a fine-grained and precipitation-strengthening element in steel, which can compensate for the decrease in strength caused by the decrease in carbon content.
  • the mass percentage of Nb is less than 0.04%, its addition effect is not obvious.
  • the mass percentage of Nb is greater than 0.08%, it is easy to form coarse Nb(CN), thereby reducing the toughness of the steel.
  • the anti-collapse oil casing pipe of the present invention controls the mass percentage of Nb at 0.04-0.08%. In some preferred embodiments, the mass percentage of Nb can be further controlled within 0.06-0.08%.
  • V In the anti-collapse oil casing of the present invention, V is a typical precipitation strengthening element, which can compensate for the decrease in strength caused by carbon reduction.
  • the mass percentage of V is less than 0.15%, it is difficult to make the present invention The strength of the said anti-collapse oil casing reaches 140ksi. However, if the mass percentage of V is higher than 0.25%, coarse V(CN) is likely to be formed, thereby reducing toughness.
  • the anti-collapse oil casing pipe of the present invention controls the mass percentage of V at 0.15-0.25%. In some preferred embodiments, the mass percentage of V can be further controlled within 0.2-0.25%.
  • Ti is a strong carbonitride forming element, which can significantly refine the austenite grains in the steel, and can compensate for the strength caused by the decrease in carbon content decline. If the mass percentage of Ti>0.05%, it is easy to form coarse TiN, which will reduce the toughness of the material. If the mass percentage of Ti is less than 0.02%, Ti cannot fully react with N to form TiN, and B in the steel will react with N to form a brittle phase of BN, thereby reducing the toughness of the material. Based on this, the mass percentage of Ti in the anti-collapse oil casing pipe of the present invention is controlled at 0.02-0.05%. In some preferred embodiments, the mass percentage of Ti can be further controlled within 0.03-0.05%.
  • B In the anti-collapse oil casing pipe of the present invention, B is also an element that can significantly improve the hardenability of steel. In this case, since the mass percentage of C is low, the addition of B element can solve the problem of poor hardenability caused by the decrease in the mass percentage of C. However, when the mass percentage of B is less than 0.0015%, the effect of improving the hardenability of the steel is not significant; when the mass percentage of B is higher than 0.005%, BN brittle phases are easily formed, thereby reducing the toughness of the steel. Based on this, the mass percentage of B in the anti-collapse oil casing pipe of the present invention is controlled at 0.0015 to 0.005%. In some preferred embodiments, the mass percentage of B can be further controlled within 0.0015 to 0.004%.
  • Al In the anti-collapse oil casing pipe of the present invention, Al is a good deoxidation and nitrogen fixation element and can refine crystal grains. Therefore, the mass percentage of Al in the anti-collapse oil casing pipe of the present invention is controlled at 0.01-0.05%.
  • Ca In the anti-collapse oil casing of the present invention, Ca can purify molten steel, promote spheroidization of MnS, and improve fracture toughness, but when the content is too high, it is easy to form coarse non-metallic inclusions. Therefore, the present invention limits the mass percentage of Ca element in the thick-walled, high-strength and high-toughness petroleum casing to 0.002-0.004%.
  • the mass percentage of each chemical element also satisfies at least one of the following items:
  • V 0.2-0.25%
  • the mass percentages of Ca and S elements satisfy Ca/S ⁇ 2.
  • the microstructure is tempered sorbite.
  • Tempered sorbite is the formation of martensite after quenching the casing, which is then tempered to finally form tempered sorbite.
  • the collapse-resistant petroleum casing pipe of the present invention may also contain at least one of the following chemical elements: 0 ⁇ Ni ⁇ 0.2%, 0 ⁇ Cu ⁇ 0.2%, 0 ⁇ Re ⁇ 0.1%; Further improve the performance of oil casing.
  • the yield strength is 965-1173 MPa
  • the tensile strength is ⁇ 1034 MPa
  • the elongation rate is ⁇ 20%.
  • Fracture toughness K IC value ⁇ 150MPa ⁇ m 1/2
  • 0°C transverse Charpy impact energy ⁇ 120J ductile brittle transition temperature ⁇ -60°C
  • collapse resistance performance exceeds API standard by more than 25%.
  • the yield strength is 965 to 1173 MPa
  • the tensile strength is 1034 to 1241 MPa
  • the elongation is 20% to 30%
  • the fracture toughness K IC value is 150 to 260 MPa ⁇ m 1/2
  • the transverse Charpy impact energy at 0°C is 120 ⁇ 150J
  • the ductile-brittle transition temperature is -60 ⁇ -80°C
  • the collapse resistance performance exceeds the API standard by 25% ⁇ 65%.
  • another object of the present invention is to provide a method for manufacturing the above-mentioned collapse-resistant petroleum casing, through which a petroleum casing with ultra-high strength, ultra-high collapse strength and high fracture toughness can be obtained. It can meet the requirements of strength, collapse resistance and fracture toughness for oil well pipes in deep well and ultra-deep well oil and gas fields.
  • the present invention proposes the above-mentioned anti-collapsed petroleum casing manufacturing method, which includes the steps:
  • Controlled cooling on-line water cooling, cooling rate of 15-25°C/s, cooling to 600-650°C, then air cooling to room temperature;
  • Quenching + tempering the quenching temperature is 900 ⁇ 950°C, the holding time is 30 ⁇ 60min; the tempering temperature is 650 ⁇ 700°C, and the holding time is 50 ⁇ 80min;
  • step (3) the final rolling temperature is controlled at 900-950°C, and the tension reduction temperature is At 850-900°C, it is helpful to refine the grain to improve the fracture toughness.
  • step (4) is set after step (3), by cooling the outer surface of the sleeve, and controlling the cooling rate to be 15-25°C/s, cooling to 600-650°C, so as to improve the strength and fracture of the material toughness.
  • the inventor of the present case found through a lot of research that in the prior art, because the controlled cooling process is not used in the rolling process, the casing is in a high temperature state during the rolling process. Therefore, the microstructure after the high temperature is cooled to the low temperature in the rolling process It is a mixed structure of one or more of ferrite + pearlite, bainite, and Widmanstatten structure, and the austenite grains are coarser, which makes the strength and impact toughness of the material lower.
  • the grain size is hereditary, and the material has coarse grains after the subsequent quenching and tempering heat treatment process, resulting in low toughness and plasticity.
  • the technical solution of the present invention adopts a controlled cooling process after rolling, which increases the degree of undercooling of the material and inhibits the formation of coarse ferrite+pearlite and upper bainite structure and Widmanstatten structure.
  • cooling to 600-650°C at a cooling rate of 15-25°C/s transforms the material structure into a finer bainite structure, refines the grains, improves the uniformity of the material composition, and significantly improves
  • the strength and toughness of the material are also conducive to improving the collapse resistance.
  • step (2) the round billet is soaked at 1260 to 1290°C, and then perforated after soaking, the perforation temperature is 1180 to 1240°C, so as to ensure that the casing has a good quality High temperature plasticity to reduce the incidence of defects.
  • step (1) the continuous casting drawing speed is controlled to be 1.6-2.0 m/min to improve the segregation of components in the tube blank.
  • the heat sizing temperature is 500-550° C. to improve the straightening effect and increase the straightness of the casing.
  • the collapse-resistant oil casing pipe and the manufacturing method thereof of the present invention have the following advantages and beneficial effects:
  • the collapse-resistant petroleum casing of the present invention has ultra-high strength and high fracture toughness, and its performance indicators meet at least one or all of the following items: the yield strength is 965-1173MPa, the tensile strength is ⁇ 1034MPa, Elongation ⁇ 20%, fracture toughness K IC value ⁇ 150MPa ⁇ m 1/2 , 0°C transverse Charpy impact energy ⁇ 120J, ductile brittle transition temperature ⁇ -60°C, collapse resistance performance exceeds API standards by more than 25%.
  • the yield strength is 965 to 1173 MPa
  • the tensile strength is 1034 to 1241 MPa
  • the elongation is 20% to 30%
  • the fracture toughness K IC value is 150 to 260 MPa ⁇ m 1/2
  • the transverse Charpy impact energy at 0°C is 120 ⁇ 150J
  • the ductile-brittle transition temperature is -60 ⁇ -80°C
  • the collapse resistance performance exceeds the API standard by 25% ⁇ 65%.
  • the manufacturing method of the present invention also has the advantages of simple operation, easy realization of large-scale production and manufacturing, and good economic benefits.
  • the anti-collapse oil casing pipes of Examples 1-5 and the comparative casing pipes of Comparative Examples 1-5 were prepared by the following steps:
  • step (2) Piercing: The round billet obtained in step (1) is soaked at 1260-1290°C, and then pierced after soaking, and the piercing temperature is 1180-1240°C.
  • Rolling control the final rolling temperature to 900-950°C, and perform tension reduction after the final rolling, and the temperature is 850-900°C.
  • Controlled cooling On-line water cooling is performed at a cooling rate of 15-25°C/s, cooling to 600-650°C, and then air cooling to room temperature.
  • Quenching + tempering the quenching temperature is 900 ⁇ 950°C, the holding time is 30 ⁇ 60min; the tempering temperature is 650 ⁇ 700°C, and the holding time is 50 ⁇ 80min.
  • Thermal sizing and thermal straightening The temperature of thermal sizing is 500 ⁇ 550°C.
  • Table 1 lists the mass percentage ratios of the chemical elements of the anti-collapse oil casings of Examples 1-5 and the comparative casings of Comparative Examples 1-4.
  • Table 2 lists the specific process parameters of the anti-collapse oil casing pipes of Examples 1-5 and the comparative casing pipes of Comparative Examples 1-4.
  • Table 3 lists the test results obtained according to the test standards of ASTM A370, ASTM E23, and ISO/TR10400 for the anti-collapse oil casing pipes of Examples 1-5 and the comparative casing pipes of Comparative Examples 1-4.
  • the C, Cr and Mo in the comparative example 1 are beyond the limits of this case, the B and Ti are not added in the comparative example 2, and the Mn, V, and Nb in the comparative example 3 exceed the limits in this case Range, so that at least one of the mechanical properties of the comparative casings of Comparative Examples 1-3 failed to meet the standards of high strength, high collapse resistance and high fracture toughness petroleum casing, and the overall performance was not as good as the collapse resistance of each embodiment of this case Destroy the oil casing.
  • Ca/S does not meet the requirements of Ca/S and the mass percentage of S elements meets Ca/S ⁇ 2. Therefore, the performance parameters of Comparative Example 4 are worse than those of Comparative Examples 1-3, but its overall performance is not as good as The collapse-resistant oil casing pipe of each embodiment of this case.
  • the collapse-resistant petroleum casing of the present invention has ultra-high strength and high fracture toughness, and its performance indicators meet all of the following items: the yield strength is 965-1173MPa, the tensile strength is ⁇ 1034MPa, Elongation ⁇ 20%, fracture toughness K IC value ⁇ 150MPa ⁇ m 1/2 , 0°C transverse Charpy impact energy ⁇ 120J, ductile brittle transition temperature ⁇ -60°C, collapse resistance performance exceeds API standards by more than 25%.
  • the manufacturing method of the present invention also has the advantages of simple operation, easy realization of large-scale production and manufacturing, and good economic benefits.

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Abstract

L'invention concerne un tuyau de tubage de pétrole anti-écrasement, comprenant, en pourcentage en masse, les éléments chimiques suivants : De 0,08 à 0,15 % de C, de 0,1 à 0,4 % de Si, de 0,1 à 0,3 % de Mn, de 1 à 1,5 % de Cr, de 1 à 1,5 % de Mo, de 0,04 à 0,08 % de Nb, de 0,15 à 0,25 % de V, de 0,02 à 0,05 % de Ti, de 0,0015 à 0,005 % de B, de 0,01 à 0,05 % de Al et de 0,002 à 0,004 % de Ca, le reste étant constitué de Fe et des impuretés inévitables. De plus, l'invention concerne également un procédé de fabrication du tuyau de tubage de pétrole anti-écrasement, comprenant les étapes de : (1) Fusion et coulée en continu ; (2) perforation ; (3) laminage ; (4) refroidissement contrôlé ; (5) extinction + trempe ; (6) collage à chaud et dressage à chaud.
PCT/CN2020/123283 2019-10-24 2020-10-23 Tuyau de tubage de pétrole anti-écrasement et son procédé de fabrication WO2021078255A1 (fr)

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