WO2021077705A1 - Silicon rod grinding machine and silicon rod grinding method - Google Patents

Silicon rod grinding machine and silicon rod grinding method Download PDF

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Publication number
WO2021077705A1
WO2021077705A1 PCT/CN2020/087096 CN2020087096W WO2021077705A1 WO 2021077705 A1 WO2021077705 A1 WO 2021077705A1 CN 2020087096 W CN2020087096 W CN 2020087096W WO 2021077705 A1 WO2021077705 A1 WO 2021077705A1
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WO
WIPO (PCT)
Prior art keywords
silicon rod
transfer
grinding
processing
silicon
Prior art date
Application number
PCT/CN2020/087096
Other languages
French (fr)
Chinese (zh)
Inventor
卢建伟
苏静洪
潘雪明
李鑫
曹奇峰
钱春军
李彬
Original Assignee
天通日进精密技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201911015504.XA external-priority patent/CN112706046A/en
Priority claimed from CN201911015579.8A external-priority patent/CN112706012A/en
Application filed by 天通日进精密技术有限公司 filed Critical 天通日进精密技术有限公司
Priority to EP20878608.7A priority Critical patent/EP4049790A4/en
Publication of WO2021077705A1 publication Critical patent/WO2021077705A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/04Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines

Definitions

  • This application relates to the technical field of silicon workpiece processing, in particular to a silicon rod grinding machine and a silicon rod grinding method.
  • the field of photovoltaic solar power generation has received more and more attention and development.
  • the usual crystalline silicon solar cells are made on high-quality silicon wafers, which are cut and processed by a multi-wire saw after pulling or casting a silicon ingot.
  • the current production process of silicon wafers takes monocrystalline silicon products as an example.
  • the general operation procedure can include: first use a silicon rod cutting machine to cut the original long silicon rods to form multiple short silicon rods; the cutting is completed Then, use a silicon rod squarer to square the cut short silicon rods to form single-crystal silicon rods; then perform surface grinding and chamfering operations on each silicon rod, so that the surface of the silicon rod can be shaped to the corresponding Flatness and dimensional tolerance requirements; subsequent slicing of the silicon rods to obtain silicon wafers.
  • the purpose of this application is to provide a silicon ingot cutting and grinding integrated machine and a silicon ingot cutting and grinding method, which are used to solve the inefficiency between various processes and silicon ingot processing existing in the related art. Problems such as poor job results.
  • a silicon rod grinder including: a machine base with a silicon rod processing platform; the silicon rod processing platform is provided with a first processing zone and a second processing zone; first The transfer device includes a first silicon rod clamp that can be raised and lowered, a first transfer guide rail arranged along a first direction, and a silicon rod used for driving the first silicon rod clamp and its clamped silicon rod to move along the first transfer path.
  • the second transfer device includes a liftable second silicon rod clamp, a second transfer rail arranged along the first direction, and a second transfer guide for driving the The second silicon rod clamp and the silicon rod clamped by the second driving mechanism move along the second transfer path and transfer between the first processing zone and the second processing zone; wherein, the second transfer device and the second drive mechanism
  • the silicon rods clamped by the first silicon rod clamp and the silicon rods clamped by the second silicon rod clamp are located at different height positions;
  • the rough grinding device is arranged on the silicon rod processing platform
  • the first processing location is used to perform rough grinding operations on the silicon rods located at the first processing location; and a fine grinding device is located at the second processing location of the silicon rod processing platform and is used to perform rough grinding operations on the silicon rods located at the second processing location.
  • the silicon rods at the location are subjected to fine grinding operations.
  • the first transfer path includes a first transfer section in the lifting direction, a second transfer section in the first direction, and a third transfer section in the lifting direction;
  • the second transfer path includes a one-way transfer section in a first direction; and the one-way transfer section and the second transfer section in the first direction are located at different height positions.
  • the first transfer device and the second transfer device are arranged above the silicon rod processing platform through a mounting frame, and the first transfer device and the second transfer device The two transfer devices are respectively arranged on opposite sides of the installation frame.
  • the first silicon rod clamp includes: a clamp arm mounting seat, which is arranged on the first transfer rail; at least two clamp arms, which face each other in a first direction Is provided for clamping the two end faces of the silicon rod; and a clamping arm driving mechanism for driving at least one clamping arm of the at least two clamping arms to move along the first direction.
  • the clamping arm is a rotating structure; the first silicon rod clamp further includes a clamping arm rotation mechanism for driving the clamping arm to rotate.
  • the second silicon rod clamp includes: a clamping arm mounting seat, which is arranged on the second transfer rail; at least a pair of clamping arms, facing each other in a first direction Is provided for clamping the two end faces of the silicon rod; and a clamping arm driving mechanism for driving at least one clamping arm of the at least two clamping arms to move along the first direction.
  • the first silicon rod clamp clamp arm is a rotating structure; the second silicon rod clamp further includes a clamp arm rotation mechanism for driving the clamp arm to rotate.
  • the first driving mechanism includes: a first moving rack, which is arranged along a first direction; a first driving gear, which is arranged on the first silicon rod holder and is connected to The first moving rack meshes; and a first driving power source for driving the first driving gear.
  • the second driving mechanism includes: a second moving rack, which is arranged along a first direction; and a second driving gear, which is arranged on the second silicon rod holder and is connected with The second moving rack meshes; and a first driving power source for driving the second driving gear.
  • the rough grinding device includes: at least a pair of rough grinding tools, which are disposed oppositely at the first processing position of the silicon rod processing platform; and the rough grinding tools
  • the advance and retreat mechanism is used to drive at least one rough grinding tool of the at least one pair of rough grinding tools to move laterally along a second direction, wherein the second direction is perpendicular to the first direction.
  • the fine grinding device includes: at least a pair of fine grinding tools, which are disposed oppositely at the first processing position of the silicon rod processing platform; and the fine grinding tools
  • the advance and retreat mechanism is used to drive at least one of the at least one pair of fine grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
  • the silicon rod grinder further includes: a silicon rod transfer device, which is arranged adjacent to the first processing position of the silicon rod processing platform, and is used to transfer the silicon rod to be processed The rod is transferred to the first processing location of the silicon rod processing platform or the processed silicon rod on the silicon rod processing platform is transferred from the first processing location.
  • a silicon rod transfer device which is arranged adjacent to the first processing position of the silicon rod processing platform, and is used to transfer the silicon rod to be processed The rod is transferred to the first processing location of the silicon rod processing platform or the processed silicon rod on the silicon rod processing platform is transferred from the first processing location.
  • the silicon rod processing platform is further provided with a waiting area
  • the silicon rod grinder further includes a silicon rod transfer device adjacent to the waiting area of the silicon rod processing platform. The location is used to transfer the silicon rod to be processed to the waiting area of the silicon rod processing platform or to transfer the processed silicon rod in the waiting area from the silicon rod processing platform.
  • the second aspect of the present application also provides a silicon rod grinding method, which is applied to a silicon rod grinding machine.
  • the silicon rod grinding machine includes a base with a silicon rod processing platform, and the silicon rod processing platform is provided with a first Processing zone and second processing zone, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod holder, A first transfer rail and a first drive mechanism, the second transfer device includes a second silicon rod holder, a second transfer rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following steps:
  • the first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod clamp and the first silicon clamped by it are on the same straight line.
  • the rod is transferred from the first processing location to the second processing location, and the second silicon rod fixture is transferred from the second processing location to the first processing location;
  • make the fine grinding device perform fine grinding operations on the first silicon rod located at the second processing area; at this stage, load the second silicon rod on the first processing station, and make the second silicon rod clamp in the second transfer device Clamping the second silicon rod, so that the rough grinding device performs a rough grinding operation on the second silicon rod located at the first processing area;
  • Unload the first silicon rod from the first processing area and load the third silicon rod make the first silicon rod clamp in the first transfer device clamp the third silicon rod, and make the rough grinding device align with the third silicon rod located at the first processing area.
  • the silicon rod is subjected to rough grinding operation; at this stage, the fine grinding device is made to perform the fine grinding operation on the second silicon rod located at the second processing area.
  • the third aspect of the present application also provides a silicon rod grinding method, which is applied to a silicon rod grinding machine, the silicon rod grinding machine includes a base with a silicon rod processing platform, and the silicon rod processing platform is provided with a waiting area , The first processing location and the second processing location, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon A rod clamp, a first transfer rail, and a first drive mechanism, the second transfer device includes a second silicon rod clamp, a second transfer rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following step:
  • a silicon rod moves along the first transfer guide rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs a rough grinding operation on the first silicon rod located at the first processing area;
  • the first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod clamp and the first silicon clamped by it are on the same straight line.
  • the rod is transferred from the first processing location to the second processing location, and the second silicon rod fixture is transferred from the second processing location to the first processing location;
  • make the fine grinding device perform the fine grinding operation on the first silicon rod located at the second processing area; at this stage, load the second silicon rod in the waiting area, and make the second silicon rod clamp in the second transfer device clamp the second silicon rod.
  • the silicon rod, the second driving mechanism in the second transfer device drives the second silicon rod holder and the second silicon rod held by it to move along the second transfer rail to transfer from the waiting area to the first processing area, so that the rough grinding device Rough grinding of the second silicon rod located in the first processing area;
  • the fine grinding device is made to perform a fine grinding operation on the second silicon rod located at the second processing area.
  • the silicon rod grinding machine and silicon rod grinding method of the present application have the following beneficial effects: the rough grinding device and the fine grinding device of the silicon rod grinding machine are respectively arranged at the first processing position and the second processing position of the silicon rod processing platform.
  • the processing area is provided with a first transfer device and a second transfer device that pass through the first processing location and the second processing location at the same time, and the first and second transfer devices are respectively equipped with a silicon rod fixture and a driving mechanism, and the second transfer device is controlled by coordination. 1.
  • FIG. 1 shows a schematic diagram of a three-dimensional structure of a silicon rod grinder according to an embodiment of the present application.
  • FIG. 2 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
  • FIG. 3 shows a schematic diagram of the structure of the first silicon rod holder in an embodiment of the silicon rod grinding machine of the present application.
  • Fig. 4 is a schematic diagram showing the enlarged structure at A in Fig. 2.
  • FIG. 5 shows a schematic diagram of the structure of a second silicon rod holder in an embodiment of the silicon rod grinding machine of the present application.
  • FIG. 6 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
  • FIG. 7 shows a simplified schematic diagram of the transfer path of the silicon rod transfer in an embodiment of the silicon rod grinder of the present application.
  • FIG. 8 shows a simplified schematic diagram of the transfer path of the silicon rod transfer in an embodiment of the silicon rod grinder of the present application.
  • FIG. 9 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
  • FIG. 10 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
  • FIG. 11 shows a working schematic diagram of an embodiment of the silicon rod grinding method of this application.
  • FIG. 12 shows a working schematic diagram of an embodiment of the silicon rod grinding method of this application.
  • FIG. 13 shows a working schematic diagram of an embodiment of the silicon rod grinding method of the present application.
  • FIG. 14 shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application.
  • FIG. 15 shows a schematic top view of the silicon rod grinding machine in an embodiment of the present application.
  • FIG. 16 shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application.
  • FIG. 17 shows a schematic diagram of the structure of the first silicon rod holder of the silicon rod grinder of the present application in an embodiment.
  • FIG. 18 is a schematic diagram showing the enlarged structure at A in FIG. 16.
  • FIG. 19 shows a schematic diagram of the structure of the second silicon rod holder of the silicon rod grinder of the present application in an embodiment.
  • FIG. 20 shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application.
  • FIG. 21 shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application.
  • FIG. 22 shows a top view of the simplified structure of the silicon rod grinding machine in an embodiment of the present application.
  • FIG. 23 shows a working schematic diagram of an embodiment of the silicon rod polishing method of the present application.
  • FIG. 24 shows a working schematic diagram of an embodiment of the silicon rod polishing method of this application.
  • FIG. 25 shows a working schematic diagram of an embodiment of the silicon rod polishing method of this application.
  • FIG. 26 shows a working schematic diagram of an embodiment of the silicon rod polishing method of this application.
  • FIG. 27 shows a working schematic diagram of an embodiment of the silicon rod grinding method of this application.
  • FIG. 28 shows a working schematic diagram of an embodiment of the silicon rod polishing method of the present application.
  • first, second, etc. are used herein to describe various elements or parameters in some examples, these elements or parameters should not be limited by these terms. These terms are only used to distinguish one or parameter from another or parameter.
  • first direction may be referred to as the second direction, and similarly, the second direction may be referred to as the first direction without departing from the scope of the various described embodiments.
  • A, B or C or "A, B and/or C” means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C” .
  • An exception to this definition will only occur when the combination of elements, functions, steps, or operations is inherently mutually exclusive in some way.
  • the original silicon material is usually a long silicon rod and has a cylindrical structure.
  • the long silicon rod is cut by a silicon rod cutting machine to obtain multiple short silicon rods; and the silicon rod square machine is used to square the cut silicon rod sections.
  • Single crystal silicon rods are formed, and the cross-section of the obtained single crystal silicon rods is almost rectangular (including square-like); the surface damage of the single crystal silicon rods obtained by square rooting needs to be removed, and the edges and corners must be chamfered to eliminate internal stress.
  • the crystalline silicon rod is ground and chamfered, so that the surface of the silicon rod can be shaped to meet the corresponding flatness and dimensional tolerance requirements before the final slicing can be carried out.
  • a three-dimensional space defined by a first direction, a second direction, and a third direction is defined.
  • the direction and the third direction are both straight and perpendicular to each other.
  • the length extension direction of the silicon rod grinder that is, the length direction of the single crystal silicon rod to be polished when placed on it, is defined as the first direction, that is, the front and back direction
  • the width extension direction of the silicon rod grinder that is, the left and right direction is defined as
  • the vertical direction that is, the up, down, or up and down directions, is defined as the third direction.
  • FIG. 1 shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application.
  • the silicon rod grinding machine includes a base 1, a first transfer device 2, a second transfer device 3, a rough grinding device 4, and a fine grinding device 5.
  • the silicon rod grinder of the present application is used to grind single crystal silicon rods, which are obtained by cutting the original silicon rods through the silicon rods, and then performing square extraction through the silicon rod square-out device.
  • the original silicon rod is usually a rod-shaped single crystal silicon grown from the melt by the Czochralski method or the suspension zone melting method.
  • the machine base 1 has a silicon rod processing platform 11, and the silicon rod processing platform 11 is provided with a first processing location and a second processing location.
  • the silicon rod processing platform 11 is arranged on the upper surface of the machine base 1.
  • the processing platform is designed to conform to the shape of the machine base 1 and is rectangular, and the first processing area and the second processing area respectively correspond to grinding
  • the rough grinding processing area and the fine grinding processing area are shown in FIG. 1.
  • the first processing area and the second processing area are arranged collinearly at the front and rear ends of the silicon ingot processing platform 11, and can be independently located on the first A processing zone and a second processing zone are correspondingly loaded with single crystal silicon rods.
  • the supporting structure of the mounting frame 12 is arranged on the upper surface of the base 1.
  • the upper surface of the base 1 is rectangular, and the supporting structure of the mounting frame 12 is on the outer edge of the rectangle, so The shape and size of the upper surface of the mounting frame 12 and the upper surface of the base 1 are approximately the same.
  • the installation frame 12 is erected on the machine base 1 to form a vertical frame structure.
  • the upper surface of the frame is higher than the silicon rod processing platform 11 and carries the first transfer device 2 and the second transfer device 3.
  • the first transfer device 2 and the second transfer device 3 are respectively arranged above the first processing location and the second processing location by a mounting frame, the first transfer device 2 and the second transfer device 3
  • the first direction is parallel, the second direction is reversed or mirrored, and the projections of the loaded silicon rods on the horizontal plane are kept collinear.
  • the first transfer device 2 and the second transfer device 3 are arranged on the first processing zone above the second processing zone by the mounting frame 12, and can be moved and exchanged between the two processing zones to different processing. Location.
  • FIG. 2 shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application.
  • the first transfer device 2 includes a first silicon rod holder 21, a first transfer rail 22, and a first driving mechanism (not shown in the figure) .
  • the first silicon rod holder 21 is carried on the first transfer rail 22;
  • the first transfer rail 22 is arranged on the upper surface of the mounting frame 12 and is arranged along a first direction to limit the first silicon on it.
  • the rod holder 21 moves in a first direction; the first drive mechanism is used to drive the first silicon rod holder 21 and the silicon rods held by it to move along the first transfer rail 22, and make the first silicon rod holder 21 Realize the transfer between the first processing location and the second processing location.
  • the first silicon rod clamp 21 includes a clamping arm mounting seat 211, at least two clamping arms 212 and a clamping arm driving mechanism 213.
  • the first silicon rod clamp 21 as a whole appears as a clamp arm mounting seat set on the upper side, the part other than the clamp arm mounting seat including the clamp arm is in a downward hanging state, and the silicon rod clamp mounting seat is carried on the mounting On the upper surface of the frame 12, the clamp arm extends downward from the hollow part of the clamp arm mounting seat in the mounting frame 12, so that the silicon rod clamped by the clamp arm is located on the processing surface of the silicon rod processing platform 11 .
  • the clamp arm mounting seat is arranged on the first transfer rail 22.
  • the bottom of the clamp arm mounting seat is provided with a guide groove structure matching the first transfer rail 22, so
  • the first transfer rail 22 is arranged along the first direction, and the length of the first transfer rail 22 in the first direction at least covers the positions of the first working area and the second working area in the first direction, so as to ensure the The silicon rod clamped by the first silicon rod holder 21 is transferred between the two working areas.
  • the first transfer rail 22 is arranged to span the entire length of the mounting frame in the first direction.
  • FIG. 3 shows a schematic structural diagram of the first silicon rod holder 21 of this application in an embodiment.
  • the clamp arm mounting seat 211 also has a first-direction guide rail 2111.
  • the clamp arm 212 is arranged on the clamp arm mounting seat 211 through the guide rail 2111 and can move in the first direction.
  • the at least one pair of clamping arms 212 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod.
  • the silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction.
  • the clamping arm 212 hangs down from the clamping arm mounting seat 211, and the clamping end of the clamping arm is located below the clamping arm 212 for directly contacting and clamping the silicon rod.
  • the clamping arm driving mechanism 213 can drive at least one clamping arm of the at least one pair of clamping arms 212 to move along the first direction to adjust the distance between the pair of opposite clamping arms.
  • the clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing.
  • the clamping arm driving mechanism 213 may be configured as a traveling motor to drive the clamping arm 212 to move along the guide rail of the clamping arm mounting seat 211.
  • the clamping arm driving mechanism includes a driving motor, a driving gear, and a pair of racks.
  • the driving motor drives the gear to rotate, and the pair of racks mesh with opposite sides of the gear circumference of the driving gear, that is, the line of the two meshing points corresponding to the two racks meshing with the driving gear passes through all the gears.
  • the center of rotation of the drive gear When the driving gear rotates, each rack moves under the drive of the gear, and the direction of movement of each rack is the direction in which the corresponding meshing drive gear rotates. Because the two racks are on the circumference of the driving gear respectively The two opposite sides are engaged, and they have the same linear velocity driven by the driving gear, but the direction of movement is opposite.
  • each rack of the pair of racks has a slender structure, and the teeth meshed with the driving gear are arranged in the length direction, and each tooth of the pair of racks One end of the bar is meshed with the drive gear, and the other end is connected with a clamping arm.
  • the two racks move in the opposite direction, so that the two clamping arms of the pair of clamping arms follow the clamping arm mounting seat guide rail in the first direction. Move closer to or away from each other.
  • the clamping arm has a rotating structure.
  • the first silicon rod holder further includes a clamping arm rotation mechanism 214 for driving the clamping arm to rotate.
  • any clamping end of the pair of clamping arms 212 is provided with a rotatable structure.
  • the clamping arm rotation mechanism 214 the clamping end of the clamping arm is The length direction of the silicon rod, that is, the first direction is the axis rotation, and the clamped silicon rod rotates correspondingly with the first direction as the axis.
  • the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces.
  • the clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
  • the clamping ends of the at least one pair of clamping arms have a contact surface for clamping the silicon rod.
  • the contact surfaces of the clamping ends of the clamping arms can be set as vertical contact surfaces or vertical contact surfaces. surface.
  • the contact surface is set on a rotatable platform, and the platform can be set as a custom regular geometric figure or an irregular geometric figure.
  • the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction.
  • the axis of the rotating shaft is connected to the clamp arm rotating mechanism.
  • the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod.
  • the end face is relatively static.
  • the clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected plane is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
  • FIG. 4 shows a schematic diagram of the enlarged structure of the silicon rod grinding machine in part A of FIG. 2.
  • the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact plane.
  • the round table rotates under the drive of the clamping arm rotation mechanism.
  • the protruding length of the contact point that is, the position in the first direction
  • the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods.
  • the protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
  • the clamping end of the first silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state.
  • a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one.
  • the end faces of the clamped silicon rods are in contact with each other.
  • the degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to one
  • the clamping arm drive mechanism drives the end faces of a pair of clamping arms toward the two ends of the silicon rod to approach each other. After the clamping end is in contact with the end face of the silicon rod, The pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
  • the clamping arm rotation mechanism may be arranged on one of the pair of clamping arms to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate; or the clamping arm rotation mechanism may be arranged on On each of the pair of clamping arms, the two clamping ends of the pair of clamping arms are controlled to rotate in the same angle and direction in a coordinated motion.
  • the clamping arm rotation mechanism may be configured as a driving motor.
  • the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism.
  • the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°.
  • the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps.
  • the secondary chamfering can be realized. For example, after grinding a side surface of a silicon rod, the adjacent edge of the side surface and the opposite edge of the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering at equal angles to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding.
  • a certain angle such as 40°, 45°, 50°
  • the grinding tool cooperates with the lateral feed in the second direction to realize the grinding of the corners.
  • the first silicon rod holder may be, for example, a lifting type silicon rod holder.
  • the clamping arm mounting seat of the first silicon rod clamp is provided with a guide rail in the lifting direction, and the clamping arm of the silicon rod clamp and the guide rail carrying the clamping arm on the clamping arm mounting seat can follow
  • the lifting rail moves in the third direction and can be used to control the vertical relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool, so as to select the grinding surface of the silicon rod and the grinding area of the grinding tool for grinding.
  • the lifting rail is arranged on the vertical surface of the clamping arm mounting seat, and the clamping arm is correspondingly provided with a guide groove that cooperates with the lifting rail and driving the clamping arm
  • a driving mechanism that generates a lifting movement includes a traveling screw and a traveling motor, the traveling screw is arranged along the lifting guide rail and connected to the traveling motor, and driven by the traveling motor to drive the clamp arm in the first Movement in three directions.
  • the lifting device of the first silicon rod clamp controls the clamping arm to move between different working positions of the first transfer device, for example, when the first working position is to the second working position. Or when moving from the second working area to the first working area, the clamping arm of the first silicon rod clamp and the silicon rods clamped by it move along the lifting rail under the driving of the lifting motion drive mechanism, for example, along the The lifting rail rises to a certain height, so that the overall height of the clamping arm of the first silicon rod clamp and the clamped silicon rod is above the clamping arm of the second silicon rod clamp and the silicon rod clamped by it.
  • the first silicon rod clamp moves in the first direction under the drive of the first driving mechanism
  • the second silicon rod clamp moves in the first direction under the drive of the second driving mechanism
  • the transfer path corresponding to the clamping arm of the clamp and the silicon rod clamped by the clamp arm and the transfer path corresponding to the clamping arm of the second silicon rod clamp and the silicon rod clamped by the second silicon rod clamp are spatially presented as two parallel lines along the first direction, And the two parallel lines are respectively at different heights, and the projections on the horizontal plane are collinear in the top view.
  • the first driving mechanism includes a first moving rack, a first driving gear, and a first driving power source.
  • the first moving rack is arranged along the first direction and is parallel to the first transfer rail 22.
  • the first movable rack is fixed on the upper surface of the mounting frame, and the length dimension in the first direction is set to be approximately the same as the length dimension of the first transfer rail 22, and is parallel and opposite to the first transfer rail 22. Neighborhood settings.
  • the first driving gear is disposed on the first silicon rod holder 21 and meshes with the first moving rack, and is used to drive the first silicon rod holder 21 to move along the first transfer rail 22.
  • the first driving power source is used to drive the first driving gear.
  • the first drive gear is arranged on the clamping arm mounting seat of the first silicon rod clamp 21, the first drive gear is driven to rotate by a first drive power source, and the first drive gear is rotated by a first drive power source.
  • the gear teeth of a driving gear mesh with the first moving rack and follow the first moving rack.
  • the first silicon rod holder 21 connected with the first driving gear thus produces a corresponding response on the first transfer rail 22.
  • the first driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected with the first driving gear to control the movement state of the first driving gear, and then The first driving force source controls the movement of the first silicon rod holder and the silicon rod held by it in a first direction.
  • the first driving mechanism may be arranged on the first silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the first transfer guide rail.
  • the traveling motor is driven by the traveling motor to drive the first silicon rod clamp to move along the first transfer rail.
  • the second transfer device 3 includes a second silicon rod clamp 31, a second transfer rail 32 and a second driving mechanism.
  • the second silicon rod clamp 31 is carried on the second transfer rail 32; the second transfer rail 32 is arranged on the upper surface of the mounting frame 12 and is arranged along the first direction to limit the second silicon on it.
  • the rod clamp 31 moves in the first direction; the second drive mechanism is used to drive the second silicon rod clamp 31 and the silicon rods held by it to move along the second transfer rail 32, and make the second silicon rod clamp 31 realizes the transfer between the first processing location and the second processing location.
  • FIG. 5 shows a schematic structural view of the second silicon rod holder 31 of the silicon rod grinder of the present application in an embodiment.
  • the second silicon rod clamp 31 includes a clamping arm mounting seat 311, at least two clamping arms 312 and a clamping arm driving mechanism 313.
  • the second silicon rod clamp 31 is shown as a whole as the clamp arm mounting seat 311 is arranged above, the part of the clamp arm mounting seat 311 including the clamp arm 312 is in a downward hanging state, and the clamp arm mounting seat 311 is carried on the upper surface of the mounting frame 12, and the clamping arm 312 extends downward from the hollow part of the clamping arm mounting seat 311 in the mounting frame 12, so as to realize that the silicon rod clamped by the clamping arm 312 is in the The processing surface of the silicon rod processing platform 11.
  • the clamp arm mounting seat 311 is provided on the second transfer rail 32.
  • the bottom of the clamp arm mounting seat 311 is provided with a guide groove structure matching the second transfer rail 32 ,
  • the second transfer rail 32 is arranged along the first direction, and the length of the second transfer rail 32 in the first direction at least covers the positions of the first working area and the second working area in the first direction to ensure The silicon rods clamped by the second silicon rod clamp 31 are transferred between two working areas.
  • the second transfer rail 32 is arranged to span the entire length of the mounting frame 12 in the first direction.
  • the second transfer rail 32 and the first transfer rail 22 are arranged in parallel and symmetrically, and the clamping arm of the first silicon rod clamp 21
  • the mounting seat 211 and the clamping arm mounting seat 311 of the second silicon rod clamp 31 respectively move on a mutually parallel path defined by the first transfer rail 22 and the second transfer rail 32.
  • the movement of the clamping arm mounting seat 211 of the first silicon rod holder 21 and the clamping arm mounting seat 311 of the second silicon rod holder 31 are independent of each other, and the first transfer rail 22 that defines the movement range of the clamping arm mounting seats on the two transfer devices ,
  • the second transfer guide rails 32 are respectively arranged in different spatial positions and do not interfere with each other.
  • the clamp arm mounting seat also has a first direction guide rail.
  • the clamping arm 312 is disposed on the clamping arm mounting seat 311 through a horizontal rail 3111 in a first direction and can move in the first direction.
  • the at least one pair of clamping arms 312 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod.
  • the silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction.
  • the clamping arm hangs down from the clamping arm mounting seat, and the clamping end of the clamping arm is located below the clamping arm for directly contacting and clamping the silicon rod.
  • the clamping arm driving mechanism 313 can drive at least one clamping arm of the at least one pair of clamping arms 312 to move along the first direction to adjust the distance between the pair of opposite clamping arms.
  • the clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing.
  • the clamping arm driving mechanism 314 may be configured as a traveling motor to drive the clamping arm 312 to move along the guide rail 3111 of the clamping arm mounting seat 311.
  • the clamping arm driving mechanism includes a driving motor, a driving gear, and a pair of racks.
  • the driving motor drives the driving gear to rotate, and the pair of racks mesh with the opposite sides of the gear circumference of the driving gear, that is, the line of the two meshing points corresponding to the two racks meshing with the driving gear passes through The center of rotation of the drive gear.
  • each rack moves under the drive of the gear, and the direction of movement of each rack is the direction in which the corresponding meshing drive gear rotates. Because the two racks are on the circumference of the driving gear respectively The two opposite sides are engaged, and they have the same linear velocity driven by the driving gear, but the direction of movement is opposite.
  • each rack of the pair of racks has a slender structure, and the teeth meshed with the driving gear are arranged in the length direction, and each tooth of the pair of racks One end of the bar is meshed with the drive gear, and the other end is connected with a clamping arm.
  • the two racks move in the opposite direction, so that the two clamping arms of the pair of clamping arms follow the clamping arm mounting seat guide rail in the first direction. Move closer to or away from each other.
  • the clamping arm has a rotating structure.
  • the second silicon rod clamp 31 further includes a clamping arm rotation mechanism 314 for driving the clamping arm to rotate.
  • the clamping end of any clamping arm of the pair of clamping arms 312 is provided with a rotatable structure.
  • the clamping arm rotation mechanism 314 the clamping end of the clamping arm is Taking the length direction of the silicon rod, that is, the first direction as the axis rotation, the clamped silicon rod rotates correspondingly with the first direction as the axis.
  • the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces.
  • the clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
  • the contact surface of the clamping end of the clamp arm may be set as a contact surface in a vertical direction or a contact surface including a plane in the vertical direction.
  • the contact surface is set on a rotatable platform, and the platform can be set as a custom regular geometric figure or an irregular geometric figure.
  • the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction.
  • the axis of the rotating shaft is connected to the clamp arm rotating mechanism.
  • the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod.
  • the end face is relatively static.
  • the clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected plane is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
  • the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact flat.
  • the round table rotates under the drive of the clamping arm rotation mechanism.
  • the protruding length of the contact point that is, the position in the first direction
  • the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods.
  • the protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
  • the clamping end of the silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state.
  • a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one.
  • the end faces of the clamped silicon rods are in contact with each other.
  • the degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to A contact surface, in the process of clamping the silicon rod, a pair of clamping arms are driven by the clamping arm drive mechanism to approach the end faces of the two ends of the silicon rod to approach each other.
  • the pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
  • the clamping arm rotation mechanism 314 can be arranged on one of the pair of clamping arms 312 to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate.
  • the clamping arm rotation mechanism is arranged on each clamping arm of a pair of clamping arms, and cooperates to control the two clamping ends of the pair of clamping arms to rotate in the same angle and direction.
  • the clamping arm rotation mechanism may be configured as a driving motor.
  • the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism.
  • the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°.
  • the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps.
  • the secondary chamfering is realized. For example, after grinding a side surface of the silicon rod, an edge adjacent to the side surface and the edge opposite to the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering at equal angles to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding.
  • the method of realizing chamfering can refer to patent publications such as CN108942570A.
  • the second silicon rod clamp 31 is an elevating silicon rod clamp.
  • the clamping arm mounting seat 311 of the second silicon rod clamp 31 is provided with a third-direction lifting rail 315, and the clamping arm 312 of the second silicon rod clamp 31 and the clamping arm mounting seat
  • the guide rail 3111 carrying the clamp arm 312 on the 311 can move in the third direction along the lifting guide rail 315, and can be used to control the vertical relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool to select the silicon rod.
  • the grinding surface and grinding tool are used for grinding the grinding area.
  • the lifting rail 315 is arranged on the vertical surface of the clamping arm mounting seat 311, and the clamping arm 312 is correspondingly provided with a guide groove and a drive that cooperate with the lifting rail 315
  • the driving mechanism for the lifting movement of the clamping arm 312; the driving mechanism includes a traveling screw and a traveling motor, the traveling screw is arranged along the lifting guide rail and connected to the traveling motor, and drives the traveling motor under the driving of the traveling motor.
  • the clamp arm moves in the third direction.
  • the second driving mechanism (not shown in the figure) includes a second moving rack, a second driving gear, and a second driving power source.
  • the second moving rack is arranged along the first direction and is parallel to the second transfer rail.
  • the second movable rack is fixed on the upper surface of the mounting frame 12, and its length dimension in the first direction is set to be approximately the same length dimension as the second transfer rail 32, and is parallel to the second transfer rail 32 And set up next to each other.
  • the second driving gear is disposed on the second silicon rod clamp 31 and meshes with the second moving rack, for driving the second silicon rod clamp 31 to move along the second transfer rail 32.
  • the second driving power source is used to drive the second driving gear.
  • the second drive gear is arranged on the clamping arm mounting seat of the second silicon rod clamp 31, the second drive gear is driven to rotate by a second drive power source, and the first The gear teeth of the second drive gear mesh with the second moving rack and follow the second moving rack.
  • the second silicon rod clamp 31 connected with the second drive gear thus produces a corresponding response on the second transfer rail 32.
  • the second driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected to the second driving gear to control the movement state of the second driving gear, and then The second driving force source controls the movement of the first silicon rod holder and the silicon rod clamped by the first silicon rod holder in the first direction.
  • the second driving mechanism may be arranged on the second silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the second transfer guide rail.
  • the traveling motor is driven by the traveling motor to drive the second silicon rod clamp to move along the second transfer rail.
  • the collinear direction is the first direction on the top-view projection image.
  • the first silicon rod clamp lifting device controls the clamping arm of the first silicon rod clamp and the silicon rod clamped by it to rise to a certain height position, so that the first silicon rod clamping arm that is collinear in the top view projection.
  • the clamping arms and the silicon rods held by the second silicon rod clamp and the clamping arms and the silicon rods clamped by the second silicon rod clamp are at different height positions to meet the requirements of the first silicon rod clamp and the clamped silicon rod and the second silicon rod during the transfer process. There is no collision between the two silicon rod clamps and the clamped silicon rods, and the safe transfer of the two silicon rod clamps between different processing locations is realized.
  • FIG. 6 shows a simplified structural diagram of the silicon rod grinding machine of the present application in an embodiment.
  • the first transfer device 2 and the second transfer device 3 are respectively erected on the left and right ends of the mounting frame 12.
  • the second transfer device 3 includes a second transfer rail 32, and the second transfer rail 32 and the first transfer rail 31 are arranged in parallel.
  • the first silicon rod clamp 21 and the second silicon rod clamp 31 respectively carried on the first transfer rail 22 and the second transfer rail 32 have the same structure and work independently under the control of the corresponding driving device.
  • the silicon rods clamped by the first silicon rod clamp and the silicon rods clamped by the second silicon rod clamp are located at different height positions.
  • the first silicon rod clamp 21 and the second silicon rod clamp 31 have an asymmetric structure in the second direction.
  • the first silicon rod clamp 21 and the second silicon rod clamp 31 are arranged in the second reverse direction, that is, Mirrored arrangement, the first silicon rod clamp 21 and the second silicon rod clamp 31 are in the clamping state or when the rough grinding tool 41 and the fine grinding tool 51 are in the grinding state at the same time.
  • On the same straight line in and the same straight line is a straight line along the first direction.
  • the first silicon rod clamp 21 and the second silicon rod clamp 31 can move along the first transfer rail 22 and the second transfer rail 32 respectively, and have the freedom of movement in the first direction.
  • the silicon rod clamps are both equipped with lifting
  • the guide rail allows the clamped silicon rods to exchange positions through movement in the third direction and the first direction and are in a staggered state of different horizontal planes during movement.
  • the moving range of the lifting guide rail of the first silicon ingot clamp 21 and the lifting guide rail of the second silicon ingot clamp 31 in the third direction can satisfy that the clamping ends of the clamping arms of the two silicon ingot clamps are between the clamped silicon rods. Are in different height intervals.
  • the first transfer path that is, the first silicon rod clamp 21 in the clamping state transfers the clamped silicon rod from the first processing location to the second processing location, or transfers the silicon rod from the second processing location to the second processing location.
  • the first processing location the transfer path of the clamped silicon rod.
  • the second transfer path that is, the second silicon rod clamp 31 in the clamping state transfers the clamped silicon rod from the first processing area to the second processing area, or transfers the silicon rod from the second processing area to The first processing location, the transfer path of the clamped silicon rod.
  • FIGS. 7 and 8 show the first transfer path corresponding to the silicon rod clamped by the first silicon rod clamp and the second transfer path corresponding to the silicon rod clamped by the second silicon rod clamp in an embodiment.
  • the first transfer path includes a first transfer section S1 in the lifting direction, that is, the third direction, a second transfer section S2 in the first direction, and a third transfer section S3 in the lift direction;
  • the second transfer path includes a one-way transfer section S4 in the first direction.
  • the positions of the first silicon rod clamp and its clamped silicon rod a and the second silicon rod clamp and its clamped silicon rod b are between the first processing zone and the second processing zone.
  • the transfer path of the silicon rod a clamped by the first silicon rod clamp may be:
  • the silicon rod a held by the first silicon rod holder and the silicon rod b held by the second silicon rod holder are respectively on the same horizontal plane or a horizontal plane with a similar height in the two processing locations.
  • the clamping end of the clamping arm of the first silicon rod clamp and the clamped silicon rod a move to a certain height along the lifting rail, that is, the first transfer section S1 in the lifting direction is formed;
  • the two end points of the second transfer section are respectively located at the first processing location and the second processing location;
  • the second silicon rod clamp and the silicon rod b clamped by the second silicon rod clamp are integrated in the second Driven by the driving device to move in the first direction, that is, the one-way transfer section S4 in the first direction is formed.
  • the two end points of the one-way transfer section are located in the first processing area and the second processing area, for example, when the When the first silicon rod fixture is transferred from the first processing location to the second processing location, the second silicon rod fixture is transferred from the second processing location to the first processing location;
  • the clamping end of the clamp arm of the first silicon rod clamp and the clamped silicon rod descend under the control of the lifting device, That is, the third transfer section S3 in the lifting direction is formed.
  • FIGS. 7 and 8 Please refer to FIGS. 7 and 8 in combination.
  • the silicon rod a clamped by the first silicon rod clamp and the silicon rod b clamped by the second silicon rod clamp are respectively changed from the initial
  • the processing location is transferred to another processing location, that is, a transfer is completed.
  • a processing zone can be implemented in a similar manner.
  • the silicon rod a clamped by the first silicon rod clamp rises along the lifting rail to a certain height to form a first transfer section S1 in the lifting direction; and then the first transfer section S1 in the lifting direction is formed.
  • the silicon rod holder and the silicon rod a held by it as a whole move along the first transfer guide rail to form the second transfer section S2 in the first direction.
  • the direction of the second transfer section S2 is controlled by the first drive device.
  • the second silicon rod holder and the second silicon rod b held by it are driven by the second driving device Move down in the first direction, that is, form the one-way transfer section S4 in the first direction; then the silicon rod a clamped by the first silicon rod clamp descends along its lifting rail to form the third transfer in the lifting direction Section S3.
  • the first silicon rod clamp and the second silicon rod clamp exchange the processing positions with the silicon rods held by them again.
  • the first processing position and the second processing position The polishing device in the location can perform processing at the same time. After unloading the processed silicon rod, a new silicon rod to be ground is installed, and the above-mentioned silicon rod transfer process is cycled.
  • the heights of the first transfer section S1 and the third transfer section S3 in the lifting direction in the first transfer path are adjusted by the lifting device of the first silicon rod clamp, and in actual operation, within the lifting range allowed by the lifting rail ,
  • the lifting heights corresponding to the first transfer section S1 and the third transfer section S3 can be controlled according to the needs of the transfer; the one-way transfer section S4 in the first direction in the second transfer path and the first transfer path
  • the second transfer section in the first direction is located at different height positions, which means that the first silicon rod clamp clamps silicon rod a and the second silicon rod clamp clamps silicon rod b in different height positions during the transfer.
  • the silicon rods are staggered up and down to achieve safe transfer.
  • the clamping arm of the first silicon rod clamp and the clamping arm of the second silicon rod clamp can both move in the first direction and the third direction in space. That is, the second transfer path corresponding to the silicon rod clamped by the second silicon rod clamp also includes a transfer section in the lifting direction, and the lifting height of the second silicon rod clamp is controlled by the lifting device of the second silicon rod clamp.
  • the first transfer path and the second transfer path are not the only fixed path. During the transfer, collisions between the structure of the silicon rod grinder or silicon rods can be avoided. It is sufficient that the transfer sections of the transfer path and the second transfer path in the first direction are at different height positions that satisfy safe transfer.
  • FIG. 9 shows a simplified structure diagram of the silicon rod grinding machine in an embodiment.
  • the first transfer device 2 or/and the second transfer device 3 are in a silicon rod transfer state.
  • Both the first silicon rod clamp 21 and the second silicon rod clamp 31 are provided with lifting rails.
  • the silicon rod clamped by the first silicon rod clamp 21 and the first silicon rod clamp 21 The height of the silicon rods held by the two silicon rod clamps 31 can be adjusted, and the formed first transfer path and the second transfer path are not unique. In actual adjustment, the two silicon rods and their It is sufficient that the clamps do not overlap in the height range occupied by them.
  • the height range occupied by the silicon rod and the clamp is from the lower surface of the clamped silicon rod or the lower surface of the clamping end of the clamp arm to the upper surface of the horizontal guide rail carrying the clamp arm.
  • the rough grinding device 4 includes at least a pair of rough grinding tools 41 and a rough grinding tool advance and retreat mechanism 42.
  • the at least one pair of rough grinding tools 41 are arranged at the first processing location, and the pair of rough grinding tools 41 appear to be oppositely arranged in the second direction.
  • the rough grinding tool 41 includes a grinding wheel and a rotating shaft, the grinding wheel has a certain granularity and roughness, and two opposite grinding wheels are provided for the two symmetrical grinding surfaces of the clamped silicon rods.
  • the grinding wheel is circular and has a through hole in the middle.
  • the grinding wheel is formed by consolidating abrasive grains and a bonding agent, forming a surface with an abrasive grain portion that contacts and rotates with the surface of the silicon rod to be ground.
  • the rough grinding wheel has a certain size and density of abrasive grains, and at the same time there are pores in the grinding wheel.
  • the abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
  • the rough grinding tool advance and retreat mechanism 42 is used to drive at least one rough grinding tool 41 of the at least one pair of rough grinding tools 41 to move laterally in a second direction, the second direction being perpendicular to the first direction The width direction of the defined silicon rod grinder.
  • the rough grinding tool advance and retreat mechanism 42 controls the displacement of at least one rough grinding tool in the pair of rough grinding tools 41 in the second direction, so as to adjust the two rough grinding tools in the pair of rough grinding tools 42
  • the relative distance between the grinding tools in the second direction which controls the feed rate during the grinding process, also determines the grinding amount.
  • each pair of rough grinding tools is equipped with a rough grinding tool advance and retreat mechanism.
  • the rough grinding tool advance and retreat mechanism includes a sliding guide rail 422, a driving motor 421, and a ball screw (not shown in the figure).
  • the sliding guide rail 422 is arranged along the second direction and is arranged on the first processing area of the machine base.
  • the bottom of the rough grinding tool 41 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 422.
  • the ball screw is arranged along the sliding guide rail 422 and is axially connected to the driving motor 421.
  • one of the at least one pair of rough grinding tools is configured with the drive motor and the ball screw, and one of the pair of grinding tools is moved to Change the relative distance between rough grinding tools.
  • each of the at least one pair of rough grinding tools is equipped with the driving motor and the ball screw, and the driving motor can individually control the corresponding grinding tools in the first
  • the position in the two directions, or based on a certain cooperative relationship, makes the two abrasive tools move away from each other or close to each other at the same linear velocity.
  • the pair of rough abrasive tools have the same size in the second direction.
  • the speeds are fed in opposite directions, and a pair of rough grinding wheels rotate at the same linear speed for grinding.
  • a pair of rough grinding tools are driven by the same driving motor to move in the second direction at equal and reverse speeds.
  • the rough grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail.
  • the guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the rough grinding tool is provided with a guide groove in the second direction that cooperates with the guide rail.
  • the drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other.
  • each rack of the pair of racks is meshed with the driving gear, and the other end is connected to a rough grinding tool, so that the pair of rough grinding tools are in the first place.
  • the directions are away from each other or close to each other along the guide rails.
  • the rough grinding device further includes a cooling device to cool the at least one pair of rough grinding tools, reduce the damage of the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life.
  • the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole.
  • the outer circumference of the grinding wheel is provided with a protective cover for placing cooling water into the rotary drive motor of the grinding wheel.
  • One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel.
  • the diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe.
  • the diversion hole is provided In the cooling tank.
  • the coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled.
  • the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
  • the at least one pair of rough grinding tools corresponds to the at least one pair of clamping arms.
  • the silicon rod is clamped by the opposite pair of clamping arms to move in the first direction to control the side surface of the silicon rod and
  • the order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod.
  • a pair of oppositely arranged rough grinding tools move in the second direction to determine the contact surface between the grinding tool and the silicon rod. The grinding feed rate.
  • the fine grinding device 5 includes at least a pair of fine grinding tools 51 and a fine grinding tool advance and retreat mechanism 52.
  • the at least one pair of fine grinding tools 51 are arranged at the first processing location, and the pair of fine grinding tools 51 appear to be oppositely arranged in the second direction.
  • the fine grinding tool 51 includes a grinding wheel and a rotating shaft.
  • the grinding wheel has a certain degree of granularity and roughness.
  • Two opposite grinding wheels are provided for the two symmetrical grinding surfaces of the clamped silicon rods.
  • the grinding wheel is circular and has a through hole in the middle.
  • the grinding wheel is formed by consolidating abrasive grains and a bonding agent, forming a surface with an abrasive grain portion to contact and rotate with the surface of the silicon rod to be ground.
  • the fine grinding wheel has a certain size and density of abrasive grains, and there are pores in the grinding wheel.
  • the abrasive grain size of the fine grinding abrasive wheel is smaller than the abrasive grain size of the rough abrasive wheel, so that the ground surface of the silicon rod can form a surface with a higher surface finish during grinding; or
  • the abrasive grain density of the fine abrasive abrasive wheel is greater than the abrasive grain density of the coarse abrasive abrasive wheel, and has a higher smoothness.
  • the abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
  • silicon materials such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc.
  • the fine grinding tool advancing and retreating mechanism 52 is used to drive at least one fine grinding tool of the at least one pair of fine grinding tools 51 to move laterally in a second direction, and the second direction is perpendicular to the first direction.
  • the fine grinding tool advance and retreat mechanism 52 controls the movement of at least one of the pair of fine grinding tools 51 in the second direction, so as to control the two grinding tools of the pair of fine grinding tools 51.
  • the relative distance between the tools in the second direction which in turn controls the amount of feed during the grinding process, also determines the amount of grinding.
  • each pair of rough grinding tools is equipped with a rough grinding tool advance and retreat mechanism.
  • the fine grinding tool advance and retreat mechanism includes a sliding guide rail 522, a driving motor 521, and a ball screw.
  • the sliding guide rail 522 is arranged along the second direction and is arranged on the first processing area of the machine base.
  • the bottom of the fine grinding tool 51 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 522.
  • the ball screw is arranged along the sliding guide rail 522 and is axially connected to the driving motor 521.
  • one of the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and one of the pair of grinding tools disposed oppositely is moved to Change the relative distance between fine grinding tools.
  • each grinding tool in the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and the drive motor can individually control the corresponding grinding tool in the first
  • the position in the two directions, or based on a certain cooperative relationship, makes the two abrasives move away from or close to each other at the same linear velocity.
  • the pair of fine grinding abrasives have the same size in the second direction.
  • the speeds are fed in opposite directions, and a pair of fine grinding wheels rotate at the same linear speed for grinding.
  • a pair of fine grinding tools are driven by the same drive motor to move in the second direction at equal and reverse speeds.
  • the fine grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail.
  • the guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the fine grinding tool is provided with a guide groove along the second direction that cooperates with the guide rail.
  • the drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other.
  • each rack of the pair of racks is meshed with the drive gear, and the other end is respectively connected with a fine grinding tool, so that the pair of fine grinding tools are in the first place.
  • the directions are away from each other or close to each other along the guide rails.
  • the fine grinding device further includes a cooling device to cool the at least one pair of fine grinding tools, reduce damage to the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life.
  • the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole.
  • the outer periphery of the grinding wheel is provided with a protective cover for placing cooling water into the rotating drive motor of the grinding wheel.
  • One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel.
  • the diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe.
  • the diversion hole is provided In the cooling tank.
  • the coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled.
  • the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
  • the at least one pair of fine grinding tools corresponds to the at least one pair of clamping arms.
  • a pair of opposed clamping arms clamps the silicon rod to move in the first direction to control the side of the silicon rod.
  • the order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod.
  • a pair of oppositely arranged fine grinding tools move in the second direction to ensure that the grinding tools are in contact with the silicon rod.
  • the first processing zone and the second processing zone can be in a working state at the same time, and different silicon rods can be rough-grinded and fine-grinded respectively.
  • a single crystal silicon rod to be ground is transferred to the first processing position, and the silicon rod is ground by a rough grinding device under the clamping of the first silicon rod clamp, and after the rough grinding is finished ,
  • the clamp of the first silicon rod clamp is driven by the lifting device to raise the clamp arm and the clamped silicon rod to a certain height, and then the first driving device drives the first silicon rod clamp and the clamped silicon rod along the first A transfer rail moves to transfer the first silicon rod clamp and the clamped silicon rod from the first processing area to the second processing area.
  • the clamping arm of the first silicon rod clamp descends along its lifting rail to realize the grinding of the fine grinding device and the clamped silicon rod; the silicon rod clamped by the first silicon rod clamp is performed At the same time of fine grinding, a silicon rod is clamped by the second silicon rod holder to coarsely grind the silicon rod in the first processing position.
  • the silicon rod in the second processing position is finished;
  • the silicon rods that have been rough-grinded are transferred to the second processing area for fine grinding.
  • the silicon rods clamped by the first transfer device are transferred out of the silicon rod processing platform after being finely ground.
  • the first silicon rod holder and the second The lifting device of the silicon rod clamp adjusts the height of the clamping arm and the clamped silicon rod respectively, so that during the transfer process, the first transfer path and the second transfer path and the silicon rods and the clamping structure on the transfer path are interlaced; The transfer device then continues to clamp the silicon rod that has not been ground, that is, repeats the above process.
  • the first silicon rod clamp and the second silicon rod clamp include a plurality of pairs of clamping arms disposed opposite to each other in a first direction, and are respectively disposed at the rough grinding device and the fine grinding device. There are many pairs of rough grinding tools and fine grinding tools arranged oppositely. In some implementations, the number of pairs of clamp arms on the first silicon rod clamp, the second silicon rod clamp, the rough grinding device, and the fine grinding device is the same as the number of pairs of grinding tools, and each pair of clamping arms corresponds to each pair of grinding tools.
  • the driving mechanism of the tool is relatively independent, and the transfer and grinding of multiple silicon rods between the first processing location and the second processing location can be performed relatively independently at the same time.
  • the silicon rod grinder further includes a silicon rod transfer device.
  • the silicon rod transfer device is used to transfer the silicon rod to be processed to the first processing position or transfer the silicon rod after grinding out of the silicon rod processing platform.
  • FIG. 10 shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application.
  • the silicon rod transfer device 6 is adjacent to the first processing position of the silicon rod processing platform 11 and penetrates the first transfer device 2 and the second transfer device 3.
  • the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location.
  • the end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder.
  • the silicon rods can be transferred from the feeding position to the first processing position according to the processing needs.
  • a transfer rail or a second transfer rail or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform to the unloading position.
  • the loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
  • the silicon rod transfer device 6 can also be configured as a chain conveying mechanism or a double-speed chain mechanism to realize the silicon rods in different processing locations and loading positions or unloading positions in the second direction. Transfer between.
  • the silicon rod processing platform 11 is further provided with a waiting area (not shown in the figure), and the silicon rod grinder further includes a silicon rod transfer device 6.
  • the waiting area is arranged on the side of the machine base in the second direction, and can be used as the feeding position of the silicon rod to be processed and the unloading position of the silicon rod after the processing is completed.
  • the silicon rod transfer device 6 is arranged adjacent to the waiting area of the silicon rod processing platform 11, and is used to transfer the silicon rods to be processed to the waiting area of the silicon rod processing platform 11 or to transfer the waiting area of the silicon rod processing platform 11 to the waiting area.
  • the processed silicon rods are transferred out of the silicon rod processing platform 11.
  • the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location.
  • the end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder.
  • the silicon rods can be transferred from the feeding position to the first processing position according to the processing needs.
  • a transfer rail or a second transfer rail or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform 11 to the unloading position.
  • the loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
  • the silicon rod transfer device can also be configured as a chain conveying mechanism or a double-speed chain mechanism, so as to realize the silicon rod in the second direction between the different processing positions and the loading position or the unloading position. Between transfers.
  • the rough grinding device and the fine grinding device at the first working zone and the second working zone can respectively grind silicon rods in different grinding stages .
  • the grinding processing efficiency is increased to twice, which reduces the time consumption of silicon rod processing and improves economic benefits.
  • the second aspect of the present application also provides a silicon rod grinding method, which can be used in a silicon rod grinder.
  • the silicon rod grinder includes a machine base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing position and a second processing position; the silicon rod grinder also includes a first transfer device and a second transfer device. Device, rough grinding device, and fine grinding device, wherein the first transfer device includes a liftable first silicon rod holder, a first transfer rail, and a first drive mechanism, and the second transfer device includes a liftable The second silicon rod holder, the second transfer guide rail, and the second driving mechanism.
  • the fine grinding device and the rough grinding device are respectively located in different processing locations; in the embodiment provided in the present application, the rough grinding device and the fine grinding device are respectively arranged at the first processing location and the second processing location, respectively.
  • the fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind.
  • At least one of the pair of abrasive tools of the rough grinding device has a degree of freedom of movement in the second direction, and at least one of the pair of abrasive tools of the rough grinding device has a first The freedom of movement in two directions can control the grinding amount of the silicon rod during the grinding process of rough grinding operation and fine grinding operation.
  • the first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail.
  • the first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
  • the first direction and the second direction are perpendicular to each other.
  • the first direction is along the length direction of the base
  • the second direction is the width direction of the base.
  • the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 1 to 10.
  • the silicon rod grinding method includes the following steps:
  • FIG. 11 shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application.
  • the first silicon rod 71 is loaded in the first processing station, the first silicon rod holder 21 in the first transfer device is clamped to the first silicon rod 71, and the rough grinding device 4 The rough grinding operation is performed on the first silicon rod 71 located at the first processing area.
  • the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21, and is driven by the first silicon rod holder 21 during the rough grinding process and the subsequent fine grinding process.
  • the movement of the first silicon rod 71 causes the contact surface between the first silicon rod 71 and the grinding tool to move from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the first
  • the silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction, so that the contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during the movement.
  • the first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
  • FIG. 12 shows a simplified schematic diagram of a silicon rod grinding machine in an embodiment of the silicon rod grinding method of the present application.
  • the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and The clamped first silicon rod 71 moves along the first transfer rail to transfer the first silicon rod 71 from the first processing position to the second processing position, so that the fine grinding device 5 performs the first silicon rod 71 Fine grinding operation;
  • the second driving mechanism in the second transfer device is made to drive the second silicon rod fixture to move along the second transfer path, so that the second silicon rod fixture is transferred from the second processing area to the first processing location ;
  • the second silicon rod 72 is loaded in the first processing area, so that the second silicon rod clamp 31 in the second transfer device clamps the second silicon rod 72, so that the rough grinding device 4 is located in the first processing area
  • the second silicon rod 72 is subjected to rough grinding operation.
  • the lifting device of the first silicon rod holder 21 controls the clamping arm and the clamped first silicon rod 71 to rise to a certain height, so that the first silicon rod 71 and the first silicon rod holder
  • the clamping arm of 21 and the clamping arm of the second silicon rod clamp 31 and the second silicon rod clamped are at different levels, and then the first driving device drives the first silicon rod clamp 21 in the first direction. To move from the first processing location to the second processing location.
  • the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process.
  • the second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement.
  • the second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
  • FIG. 13 shows a simplified structure diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application.
  • the first driving mechanism in the first transfer device is made to drive the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail to move the first silicon rod 71 is transferred from the second processing area to the first processing area, and then the first silicon rod 71 is unloaded from the first processing area and loaded with the third silicon rod, so that the first silicon rod clamp 21 in the first transfer device clamps the third silicon rod.
  • the rough grinding device 4 is used to perform rough grinding operations on the third silicon rod located in the first processing area; at this stage, the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder 31 and its clamps.
  • the held second silicon rod 72 moves along the second transfer rail to transfer the second silicon rod 72 from the first processing position to the second processing position, so that the fine grinding device 5 is positioned at the second processing position.
  • the two silicon rods 72 perform fine grinding operations.
  • the first silicon rod In the process of transferring the first silicon rod 71 from the second processing location to the first processing location, while transferring the second silicon rod 72 from the first processing location to the second processing location, the first silicon rod
  • the displacements of the rod holder 21 and the second silicon rod holder 31 and the first and second silicon rods held by them respectively include movement along the first direction, so that the first driving mechanism in the first transfer device drives the first silicon rod.
  • the rod clamp 21 and its clamped first silicon rod 71 move along the first transfer path and the second driving mechanism in the second transfer device drives the second silicon rod clamp 31 and its clamped second silicon rod 72 along the The second transfer path moves.
  • the lifting device of the first silicon rod clamp 21 controls the height of the horizontal plane between the clamping arm and the first silicon rod 71
  • the lifting device of the second silicon rod clamp 31 controls the clamping arm and the clamped second silicon rod 72.
  • the third silicon rod located in the first processing area completes the rough grinding operation.
  • the second driving mechanism of the second transfer device drives the second silicon rod clamp 31 and the second silicon rod 72 held by it to transfer from the second processing position to the first processing position along the second transfer guide rail, and at the same time
  • the height of the corresponding second transfer path can be adjusted by the lifting device to unload the second silicon rod 72 after grinding and load the new silicon rod to be ground.
  • the silicon rod grinding method provided by the present application realizes that different silicon rods are respectively coarsely ground and finely ground on the same silicon rod grinding equipment at the same time, which reduces the waiting time for grinding, and repeats the above-mentioned grinding steps, that is, to achieve Grinding and circulation of a large number of silicon rods.
  • the application also provides a silicon rod grinding method, which can be used in a silicon rod grinding machine.
  • the silicon rod grinder includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing location, a second processing location, and a waiting location; the silicon rod grinder also includes a first transfer device, The second transfer device, the rough grinding device, and the fine grinding device; wherein, the first transfer device includes a first silicon rod holder, a first transfer rail, and a first drive mechanism, and the second transfer device includes a second silicon rod holder. The rod clamp, the second transfer rail, and the second drive mechanism.
  • the waiting area is adjacent to the first processing area, and is used for loading the silicon rods to be polished that need to be transferred into the processing area or for unloading the silicon rods that have been polished.
  • the fine grinding device and the rough grinding device are respectively located in different processing positions; in the embodiment provided in this application, the rough grinding device and the fine grinding device respectively correspond to the first processing position and the second processing position.
  • the fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind.
  • the abrasive tools of the rough grinding device and the fine grinding device both have a degree of freedom of movement in the second direction.
  • the grinding tools of the rough grinding device At least one of the pair of rough grinding tools can move in the second direction to control the grinding amount of the silicon rods to be ground during the rough grinding operation; for the clamped silicon rods in the second processing zone At least one of the pair of fine grinding tools of the fine grinding device can be moved in the second direction to control the grinding amount of the silicon rod to be ground during the fine grinding operation.
  • the first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail.
  • the first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
  • the first direction and the second direction are perpendicular to each other.
  • the first direction is along the length direction of the base
  • the second direction is the width direction of the base.
  • the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 1 to 10.
  • the silicon rod grinding method includes the following steps:
  • the first silicon rod 71 is transferred to the first processing area, and the rough grinding device 4 is caused to perform rough grinding operation on the first silicon rod 71 located at the first processing area; at this stage
  • the second silicon rod 72 is loaded in the waiting area, so that the second silicon rod holder 31 in the second transfer device clamps the second silicon rod 72.
  • the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21.
  • the first silicon rod holder 21 Drive the first silicon rod 71 to move from one end to the other end to finish grinding the two opposite sides; or, the first silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction to make the The contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during movement.
  • the first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
  • the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and the first silicon rod held by it 71 moves along the first transfer rail to transfer the first silicon rod 71 from the first processing position to the second processing position in accordance with the first transfer path, so that the fine grinding device 5 performs a fine grinding operation on the first silicon rod 71;
  • the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder 31 to move along the second transfer path, so that the second silicon rod holder 31 is transferred from the second processing area to the waiting area;
  • the second driving mechanism in the second transfer device is made to drive the second silicon rod holder 31 and the second silicon rod 72 held by it to move along the second transfer rail, so as to transfer the second silicon rod 72 from the waiting area to the second
  • the rough grinding device 4 is allowed to perform rough grinding operation on the second silicon rod 72 located at the first processing location.
  • the first silicon rod 71 is transferred to the second processing location, and the grinding operation is performed on it by a fine grinding tool; the second silicon rod 72 is transferred to the first processing location, The rough grinding tool is used to grind it.
  • the lifting device of the first silicon rod clamp 21 controls the height of the horizontal plane where the clamping arm and the first silicon rod 71 are located, and the lifting device of the second silicon rod clamp 31 controls the height of the horizontal plane where the clamping arm is located.
  • the first transfer path and the second transfer path are on horizontal planes with different heights, that is, they are in a state of interlacing in the third direction in space.
  • the first silicon rod In the process of transferring the first silicon rod 71 from the second processing location to the first processing location, while transferring the second silicon rod 72 from the first processing location to the second processing location, the first silicon rod
  • the lifting device of the first silicon rod clamp 21 controls the height of the horizontal plane between the clamping arm and the first silicon rod 71
  • the lifting device of the second silicon rod clamp 31 controls the clamping arm and the clamped second silicon rod 72.
  • the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process.
  • the second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement.
  • the second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
  • the first driving mechanism in the first transfer device drives the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail to move the first silicon rod holder 21
  • a silicon rod 71 is transferred from the second processing area to the waiting area, and then the first silicon rod 71 is unloaded from the waiting area and loaded with the third silicon rod;
  • the first silicon rod holder 21 in the first transfer device is made to clamp the third silicon rod ,
  • the first drive device drives the first silicon rod holder 21 and the third silicon rod held by it to move along the first transfer rail, so that the third silicon rod is transferred from the waiting area to the first processing area, so that the rough grinding device 4 Perform a rough grinding operation on the third silicon rod located at the first processing area;
  • the second driving mechanism in the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it
  • the lifting device of the first silicon rod clamp 21 controls the clamping arm and the first silicon rod 72.
  • the height of the horizontal plane where the silicon rod 71 is located the lifting device of the second silicon rod clamp 31 controls the height of the horizontal plane where the clamping arm and the clamped second silicon rod 72 are located, so that the first transfer path and the second silicon rod 72 are moved during the movement.
  • the two transfer paths are on horizontal planes with different heights, that is, they are in a state of interlacing in the third direction in space, which can prevent the two silicon rod fixtures from overlapping and colliding during the movement in the first direction.
  • first silicon rod holder 21 and the first silicon rod 71 are transferred to the first processing area, they are driven by the first driving device to continue to move in the first direction to transfer to the waiting area for subsequent unloading and the third silicon rod. Loading.
  • the third silicon rod 73 located in the first processing area completes the rough grinding operation.
  • the second drive mechanism of the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it along the second transfer guide rail from the second processing area to the waiting area, which can be used for grinding
  • the completed second silicon rod 72 is unloaded and loaded with a new silicon rod to be ground.
  • This application also provides a silicon rod grinding machine and a silicon rod grinding method. Compared with the traditional working method, a single single crystal silicon rod is rough-grinded and then transported to the fine grinding work area for fine grinding. After processing, the silicon rods are transported out of the work area, and this process is repeated in a large amount of grinding work, which can reduce the waiting time of silicon rod processing between different procedures and improve the processing efficiency of silicon rods.
  • FIG. 14 shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application.
  • the silicon rod grinding machine includes a base 1, a first transfer device 2, a second transfer device 3, a rough grinding device 4, and a fine grinding device 5.
  • the silicon rod grinder of the present application is used to grind single crystal silicon rods, which are obtained by cutting the original silicon rods through the silicon rods, and then performing square extraction through the silicon rod square-out device.
  • the original silicon rod is usually a rod-shaped single crystal silicon grown from the melt by the Czochralski method or the suspension zone melting method.
  • the machine base 1 has a silicon rod processing platform 11, and the silicon rod processing platform 11 is provided with a first processing location and a second processing location.
  • the silicon rod processing platform 11 is arranged on the upper surface of the machine base 1.
  • the processing platform is designed to conform to the shape of the machine base 1 and is rectangular, and the first processing area and the second processing area respectively correspond to grinding
  • the rough grinding processing area and the fine grinding processing area in FIG. 14, as shown in FIG. 14, the first processing area and the second processing area are relatively symmetrically and parallelly arranged on the front and rear sides of the silicon rod processing platform 11, which can be independent of each other.
  • the correspondingly carried single crystal silicon rods are processed on the first processing area and the second processing area.
  • the first transfer device 2 and the second transfer device 3 are arranged above the silicon rod processing platform 11 through a mounting frame 12, and the mounting frame 12 is arranged on the machine base 1 to form a vertical frame structure.
  • the upper surface of the body is higher than the silicon rod processing platform 11 and carries the first transfer device 2 and the second transfer device 3.
  • the first transfer device 2 and the second transfer device 3 are arranged in parallel on the left and right sides of the mounting frame 12.
  • the supporting structure of the mounting frame 12 is arranged on the upper surface of the base 1.
  • the upper surface of the base 1 is rectangular, and the supporting structure of the mounting frame 12 is on the outer edge of the rectangle, so The shape and size of the upper surface of the mounting frame 12 and the upper surface of the base 1 are approximately the same.
  • the first transfer device 2 includes a first silicon rod clamp 21, a first transfer rail 22, and a first driving mechanism (not shown in the figure).
  • the first silicon rod clamp 21 is carried on the On the first transfer rail 22; the first transfer rail 22 is set on the upper surface of the mounting frame, is set along the first direction, and restricts the first silicon rod clamp 21 on it from moving in the first direction.
  • the first driving mechanism is used to drive the first silicon rod holder 21 and the silicon rods held by it to move along the first transfer guide rail 22, and enable the first silicon rod holder 21 to move in the first processing position and the second position. 2. Transfer between processing locations.
  • FIG. 16 shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of this application.
  • the first silicon rod holder 21 includes a clamping arm mounting seat 211 and at least two clamping arms. 212 and the clamping arm drive mechanism 213.
  • the first silicon rod clamp is shown as a clamp arm mounting seat set up on the whole, the part except the clamp arm mounting seat including the clamp arm is in a downward hanging state, and the silicon rod clamp mounting seat is carried on the mounting frame On the upper surface of the silicon rod, the clamp arm extends from the hollow part of the clamp arm mounting seat in the mounting frame, so as to realize that the silicon rod clamped by the clamp arm is on the processing surface of the silicon rod processing platform.
  • the clamp arm mounting seat is arranged on the first transfer rail 22.
  • the bottom of the clamp arm mounting seat is provided with a guide groove structure matching the first transfer rail 22, so
  • the first transfer rail 22 is arranged along the first direction, and the length of the first transfer rail 22 in the first direction at least covers the positions of the first working area and the second working area in the first direction, so as to ensure the The silicon rod clamped by the first silicon rod holder is transferred between the two working areas.
  • the first transfer rail 22 is arranged to span the entire length of the mounting frame in the first direction.
  • FIG. 17 shows a schematic structural diagram of the first silicon rod holder 21 of this application in an embodiment.
  • the clamping arm mounting seat 211 also has a first direction guide rail, and the clamping arm 212 is arranged on the clamping arm mounting seat 211 through the guide rail and can move in the first direction.
  • the at least one pair of clamping arms 212 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod.
  • the silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction.
  • the clamping arm 212 hangs down from the clamping arm mounting seat 211, and the clamping end of the clamping arm is located below the clamping arm 212 for directly contacting and clamping the silicon rod.
  • the clamping arm driving mechanism 213 can drive at least one clamping arm of the at least one pair of clamping arms 212 to move along the first direction to adjust the distance between the pair of opposite clamping arms.
  • the clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing.
  • the clamping arm driving mechanism 213 may be configured as a traveling motor to drive the clamping arm 212 to move along the guide rail of the clamping arm mounting seat 211.
  • the clamping arm driving mechanism 213 includes a driving motor, a driving gear, and a pair of racks.
  • the drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear.
  • the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other.
  • one end of each rack of the pair of racks meshes with the drive gear, and the other end is respectively connected to a clamping arm, so that the pair of clamping arms extend along the clamping arm in the first direction.
  • the mounting seat rails are far away or close to each other.
  • the clamping arm has a rotating structure.
  • the first silicon rod clamp further includes a clamping arm rotation mechanism 214 for driving the clamping arm 212 Rotate.
  • any one of the clamping ends of the pair of clamping arms 212 or the two clamping ends of the pair of clamping arms 212 are provided with a rotatable structure, and the clamping arm rotation mechanism 214 Driven by, the clamping end of the clamping arm rotates with the length direction of the silicon rod, that is, the first direction as the axis, and the clamped silicon rod rotates correspondingly with the first direction as the axis.
  • the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces.
  • the clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
  • the clamping ends of the at least one pair of clamping arms have contact surfaces for clamping the silicon rod.
  • the contact surfaces of the clamping ends of the clamping arms can be set as vertical contact surfaces or vertical contact surfaces. surface.
  • the contact surface is arranged on a rotatable platform, and the cross section of the platform can be set as a custom regular geometric figure or an irregular geometric figure.
  • the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction.
  • the axis of the rotating shaft is connected to the clamp arm rotating mechanism.
  • the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod.
  • the end face is relatively static.
  • the clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected plane is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
  • FIG. 18 shows a schematic diagram of the enlarged structure of the silicon rod grinding machine in part A of FIG. 16.
  • the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact plane.
  • the round table rotates under the drive of the clamping arm rotation mechanism.
  • the protruding length of the contact point that is, the position in the first direction
  • the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods.
  • the protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
  • the clamping end of the first silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state.
  • a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one.
  • the end faces of the clamped silicon rods are in contact with each other.
  • the degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to one
  • the clamping arm drive mechanism drives the end faces of a pair of clamping arms toward the two ends of the silicon rod to approach each other. After the clamping end is in contact with the end face of the silicon rod, The pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
  • the clamping arm rotation mechanism may be arranged on one of the pair of clamping arms to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate; or the clamping arm rotation mechanism may be arranged on On each of the pair of clamping arms, the two clamping ends of the pair of clamping arms are controlled to rotate in the same angle and direction in a coordinated motion.
  • the clamping arm rotation mechanism may be configured as a driving motor.
  • the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism.
  • the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°.
  • the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps.
  • the secondary chamfering can be realized. For example, after grinding a side surface of a silicon rod, the adjacent edge of the side surface and the opposite edge of the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding.
  • the method of realizing chamfering can refer to patent publications such as CN108942570A.
  • the first silicon rod clamp is a lift-type silicon rod clamp.
  • the first silicon rod clamp includes a lifting rail and a driving device in the lifting direction, and the clamp arm of the silicon rod clamp and the horizontal guide rail carrying the clamp arm on the silicon rod mounting seat can be along the The lifting rail moves in the third direction, which can be used to control the vertical relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool, so as to select the grinding surface of the silicon rod and the grinding area of the grinding tool for grinding.
  • the lifting rail is arranged on the vertical surface of the silicon rod mounting seat, and the clamping arm is correspondingly provided with a guide groove that cooperates with the lifting rail and driving the clamping arm
  • a driving mechanism that generates a lifting movement includes a traveling screw and a traveling motor, the traveling screw is arranged along the lifting guide rail and connected to the traveling motor, and driven by the traveling motor to drive the clamp arm in the first Movement in three directions.
  • each cantilever arm of the pair of clamping arms is configured as a telescopic device, which is driven by the telescopic drive mechanism to simultaneously perform lifting movements.
  • the first driving mechanism includes a first moving rack, a first driving gear, and a first driving power source.
  • the first moving rack is arranged along the first direction and is parallel to the first transfer rail 22.
  • the first movable rack is fixed on the upper surface of the mounting frame, and is set to have a first direction dimension approximately the same as that of the first transfer rail 22, which is similar to that of the first transfer rail 22. Parallel and adjacent to each other.
  • the first driving gear is disposed on the first silicon rod holder 21 and meshes with the first moving rack, and is used to drive the first silicon rod holder 21 to move along the first transfer rail 22.
  • the first driving power source is used to drive the first driving gear.
  • the first drive gear is arranged on the clamping arm mounting seat of the first silicon rod clamp 21, the first drive gear is driven to rotate by a first drive power source, and the first drive gear is rotated by a first drive power source.
  • the gear teeth of a driving gear mesh with the first moving rack and follow the first moving rack.
  • the first silicon rod holder 21 connected with the first driving gear thus produces a corresponding response on the first transfer rail 22.
  • the first driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected with the first driving gear to control the movement state of the first driving gear, and then The first driving force source controls the movement of the first silicon rod holder and the silicon rod held by it in a first direction.
  • the first driving mechanism may be arranged on the first silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the first transfer guide rail.
  • the traveling motor is driven by the traveling motor to drive the first silicon rod clamp to move along the first transfer rail.
  • the second transfer device 3 includes a second silicon rod clamp 31, a second transfer rail 32 and a second driving mechanism.
  • the second silicon rod clamp 31 is carried on the second transfer guide rail 32;
  • the second transfer guide rail 32 is arranged on the upper surface of the mounting frame, is arranged along the first direction, and restricts the second silicon rod on it
  • the clamp 31 moves in the first direction;
  • the second drive mechanism is used to drive the second silicon rod clamp 31 and the silicon rods held by it to move along the second transfer rail 32, and make the second silicon rod clamp 31 Realize the transfer between the first processing location and the second processing location.
  • the second transfer rail 32 and the first transfer rail 22 are arranged in parallel along the first direction, and the first silicon rod holder 21 of the first transfer device 2 and the second transfer device 2 are parallel to each other.
  • the second silicon rod clamps 31 of the device 3 respectively move on mutually parallel paths defined by the first transfer rail 22 and the second transfer rail 32.
  • the first silicon rod holder 21 and the silicon rods held by it are transferred between different processing locations
  • the second silicon rod holder 31 and the silicon rods held by it can also be transferred between different processing locations.
  • the movements of the first silicon rod holder 21 and the second silicon rod holder 31 are independent of each other, and the transfer guide rails that limit the movement range thereof are respectively arranged at different spatial positions without interfering with each other.
  • the top views of the base of the silicon rod grinder and the mounting frame are both shown as regular rectangles, and the first transfer rail and the second transfer rail are both along the first
  • the direction arrangement is a parallel and symmetrical arrangement, and the symmetry line is the central axis of the base in the first direction.
  • the second silicon rod clamp 31 includes a clamping arm mounting seat 311, at least two clamping arms 312 and a clamping arm driving mechanism 313.
  • the second silicon rod clamp is shown as a clamp arm mounting seat set up on the whole, the part other than the clamp arm mounting seat including the clamp arm is in a downward hanging state, and the silicon rod clamp mounting seat is carried on the mounting frame On the upper surface of the silicon rod, the clamp arm extends from the hollow part of the clamp arm mounting seat in the mounting frame, so as to realize that the silicon rod clamped by the clamp arm is on the processing surface of the silicon rod processing platform.
  • the clamp arm mounting seat is arranged on the second transfer rail 32.
  • the bottom of the clamp arm mounting seat is provided with a guide groove structure matching the second transfer rail 32, so
  • the second transfer rail 32 is arranged along the first direction, and the length of the second transfer rail 32 in the first direction at least covers the positions of the first working area and the second working area in the first direction to ensure the The silicon rod clamped by the second silicon rod holder is transferred between the two working areas.
  • the second transfer rail 32 is arranged to span the entire length of the mounting frame in the first direction.
  • the clamp arm mounting seat also has a first-direction guide rail.
  • FIG. 19 shows a schematic structural diagram of the second silicon rod clamp of the present application in an embodiment.
  • the clamping arm 312 is arranged on the clamping arm mounting seat 311 through the guide rail 3111 and can move in the first direction.
  • the at least one pair of clamping arms 312 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod.
  • the silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction.
  • the clamping arm hangs down from the clamping arm mounting seat, and the clamping end of the clamping arm is located below the clamping arm for directly contacting and clamping the silicon rod.
  • the clamping arm driving mechanism 313 can drive at least one clamping arm of the at least one pair of clamping arms to move along the first direction to adjust the distance between the pair of opposed clamping arms.
  • the clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing.
  • the clamping arm driving mechanism may be configured as a traveling motor to drive the clamping arm to move along the guide rail of the clamping arm mounting seat.
  • the clamping arm driving mechanism includes a driving motor, a driving gear, and a pair of racks.
  • the drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear.
  • the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other.
  • one end of each rack of the pair of racks meshes with the drive gear, and the other end is respectively connected to a clamping arm, so that the pair of clamping arms extend along the clamping arm in the first direction.
  • the mounting seat rails are far away or close to each other.
  • the clamping arm has a rotating structure.
  • the second silicon rod clamp further includes a clamping arm rotating mechanism 314 for driving the clamping arm 312 Rotate.
  • any one or both of the clamping ends of the pair of clamping arms 312 are provided with a rotatable structure, and the clamping arm is driven by the clamping arm rotation mechanism 314 to make the clamping arm
  • the clamping end of 312 rotates with the length direction of the silicon rod, that is, the first direction as the axis, and the clamped silicon rod rotates correspondingly with the first direction as the axis.
  • the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces.
  • the clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
  • the clamping ends of the at least one pair of clamping arms have contact surfaces for clamping the silicon rod.
  • the contact surfaces of the clamping ends of the clamping arms can be set as vertical contact surfaces or vertical contact surfaces. surface.
  • the contact surface is arranged on a rotatable platform, and the cross section of the platform can be set as a custom regular geometric figure or an irregular geometric figure.
  • the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction.
  • the axis of the rotating shaft is connected to the clamp arm rotating mechanism.
  • the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod.
  • the end face is relatively static.
  • the clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected surface is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
  • the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact plane.
  • the round table rotates under the drive of the clamping arm rotation mechanism.
  • the protruding length of the contact point that is, the position in the first direction
  • the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods.
  • the protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
  • the clamping end of the silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state.
  • a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one.
  • the end faces of the clamped silicon rods are in contact with each other.
  • the degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to A contact surface, in the process of clamping the silicon rod, a pair of clamping arms are driven by the clamping arm drive mechanism to approach the end faces of the two ends of the silicon rod to approach each other.
  • the pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
  • the clamping arm rotation mechanism may be arranged on one of the pair of clamping arms to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate; or the clamping arm rotation mechanism may be arranged on On each of the pair of clamping arms, the two clamping ends of the pair of clamping arms are controlled to rotate in the same angle and direction in a coordinated motion.
  • the clamping arm rotation mechanism may be configured as a driving motor.
  • the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism.
  • the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°.
  • the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps.
  • the secondary chamfering is realized. For example, after grinding a side surface of the silicon rod, an edge adjacent to the side surface and the edge opposite to the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering at equal angles to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding.
  • the method of realizing chamfering can refer to patent publications such as CN108942570A.
  • the second silicon rod clamp 31 is an elevating silicon rod clamp.
  • the clamping arm mounting seat 311 of the second silicon rod clamp 31 is provided with a guide rail in the lifting direction, and the clamping arm 312 of the second silicon rod clamp 31 is connected to the supporting clamp on the silicon rod mounting seat.
  • the rail of the arm can move in the third direction along the lifting rail, and can be used to control the relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool in the vertical direction, so as to select the ground surface of the silicon rod and the grinding tool for The polishing area where the polishing is performed.
  • the lifting rail is arranged on the vertical surface of the silicon rod mounting seat, and the clamping arm 312 is correspondingly provided with a guide groove that cooperates with the lifting rail and drives the clip.
  • each of the cantilever arms of the pair of clamping arms 312 is configured as a telescopic device, which simultaneously moves up and down under the drive of the telescopic drive mechanism.
  • the second driving mechanism includes a second moving rack, a second driving gear, and a second driving power source.
  • the second moving rack is arranged along the first direction and is parallel to the second transfer rail.
  • the second movable rack is fixed on the upper surface of the mounting frame, is set to have a first direction dimension approximately the same as that of the second transfer rail, and is parallel and parallel to the second transfer rail. Adjacent setting.
  • the second driving gear is disposed on the second silicon rod clamp 31 and meshes with the second moving rack, for driving the second silicon rod clamp 31 to move along the second transfer rail 32.
  • the second driving power source is used to drive the second driving gear.
  • the second drive gear is arranged on the silicon rod mounting seat of the second silicon rod holder 31, the second drive gear is driven to rotate by a second drive power source, and the first The gear teeth of the second drive gear mesh with the second moving rack and follow the second moving rack.
  • the second silicon rod clamp 31 connected with the second drive gear thus produces a corresponding response on the second transfer rail 32.
  • the second driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected to the second driving gear to control the movement state of the second driving gear, and then The second driving force source controls the movement of the first silicon rod holder and the silicon rod clamped by the first silicon rod holder in the first direction.
  • the second driving mechanism may be arranged on the second silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the second transfer guide rail.
  • the traveling motor is driven by the traveling motor to drive the second silicon rod clamp to move along the second transfer rail.
  • the rough grinding device 4 includes at least a pair of rough grinding tools 41 and a rough grinding tool advance and retreat mechanism 42.
  • the at least one pair of rough grinding tools 41 are arranged at the first processing location, and the pair of rough grinding tools 41 appear to be oppositely arranged in the second direction.
  • the rough grinding tool 41 includes a grinding wheel and a rotating shaft.
  • the grinding wheel has a certain degree of granularity and roughness.
  • the two oppositely arranged grinding wheels are respectively provided to the two symmetrical grinding surfaces of the clamped silicon rod.
  • the grinding wheel is circular and has a through hole in the middle. .
  • the grinding wheel is formed by consolidating abrasive grains and a bonding agent, and forms a surface with abrasive grains to rotate in contact with the surface of the silicon rod to be ground.
  • the rough grinding wheel has a certain size and density of abrasive grains, and at the same time there are pores in the grinding wheel.
  • the abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
  • the rough grinding tool advance and retreat mechanism 42 is used to drive at least one rough grinding tool 41 of the at least one pair of rough grinding tools 41 to move laterally in a second direction, the second direction being perpendicular to the first direction The width direction of the defined silicon rod grinder.
  • the rough grinding tool advance and retreat mechanism 42 controls the movement of at least one rough grinding tool in the pair of rough grinding tools 41 in the second direction, so as to adjust the two rough grinding tools in the pair of rough grinding tools 42
  • the relative distance between the tools in the second direction which in turn controls the amount of feed during the grinding process, also determines the amount of grinding.
  • the silicon rods are carried and transferred through the first processing area to move to the second processing area or when the grinding of the silicon rods is completed, the silicon rods are transferred through the first processing area to be transported.
  • the at least one pair of rough grinding tools 41 move in the second direction under the control of the rough grinding tool advance and retreat mechanism 42 to form a safe transfer path for the silicon rod, that is, the first transfer during the transfer process
  • the device and/or the second transfer device the silicon rod it carries, and the rough grinding tool 41.
  • each pair of rough grinding tools 41 is equipped with a rough grinding tool advance and retreat mechanism.
  • the rough grinding tool advance and retreat mechanism includes a sliding guide 422, a drive motor 421, and a ball. Lead screw (not shown in the figure).
  • the sliding guide rail 422 is arranged along the second direction and is arranged on the first processing area of the machine base.
  • the bottom of the rough grinding tool 41 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 422.
  • the ball screw is arranged along the sliding guide rail 422 and is axially connected to the driving motor 421.
  • one of the at least one pair of rough grinding tools is configured with the drive motor and the ball screw, and one of the pair of grinding tools is moved to Change the relative distance between rough grinding tools.
  • each of the at least one pair of rough grinding tools is equipped with the driving motor and the ball screw, and the driving motor can individually control the corresponding grinding tools in the first
  • the position in the two directions, or based on a certain cooperative relationship, makes the two abrasive tools move away from each other or close to each other at the same linear velocity.
  • the pair of rough abrasive tools have the same size in the second direction.
  • the speeds are fed in opposite directions, and a pair of rough grinding wheels rotate at the same linear speed for grinding.
  • a pair of rough grinding tools are driven by the same driving motor to move in the second direction at equal and reverse speeds.
  • the rough grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail.
  • the guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the rough grinding tool is provided with a guide groove in the second direction that cooperates with the guide rail.
  • the drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other.
  • each rack of the pair of racks is meshed with the driving gear, and the other end is connected to a rough grinding tool, so that the pair of rough grinding tools are in the first place.
  • the directions are away from each other or close to each other along the guide rails.
  • the rough grinding device further includes a cooling device to cool the at least one pair of rough grinding tools, reduce the damage of the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life.
  • the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole.
  • the outer circumference of the grinding wheel is provided with a protective cover for placing cooling water into the rotary drive motor of the grinding wheel.
  • One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel.
  • the diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe.
  • the diversion hole is provided In the cooling tank.
  • the coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled.
  • the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
  • the at least one pair of rough grinding tools corresponds to the at least one pair of clamping arms.
  • the silicon rod is clamped by the opposite pair of clamping arms to move in the first direction to control the side surface of the silicon rod and
  • the order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod.
  • a pair of oppositely arranged rough grinding tools move in the second direction to determine the contact surface between the grinding tool and the silicon rod. The grinding feed rate.
  • the fine grinding device 5 includes at least a pair of fine grinding tools 51 and a fine grinding tool advance and retreat mechanism 52.
  • the at least one pair of fine grinding tools 51 are arranged at the first processing location, and the pair of fine grinding tools 51 appear to be oppositely arranged in the second direction.
  • the fine grinding tool 51 includes a grinding wheel and a rotating shaft.
  • the grinding wheel has a certain degree of granularity and roughness.
  • the two oppositely arranged grinding wheels are respectively provided to the two symmetrical grinding surfaces of the clamped silicon rod.
  • the grinding wheel is circular and has a through hole in the middle. .
  • the grinding wheel is formed by consolidating abrasive grains and a bonding agent, forming a surface with an abrasive grain portion to contact and rotate with the surface of the silicon rod to be ground.
  • the fine grinding wheel has a certain size and density of abrasive grains, and there are pores in the grinding wheel.
  • the abrasive grain size of the fine grinding abrasive wheel is smaller than the abrasive grain size of the rough abrasive wheel, so that the ground surface of the silicon rod can form a surface with a higher surface finish during grinding; or
  • the abrasive grain density of the fine abrasive abrasive wheel is greater than the abrasive grain density of the coarse abrasive abrasive wheel, and has a higher smoothness.
  • the abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
  • silicon materials such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc.
  • the fine grinding tool advancing and retreating mechanism 52 is used to drive at least one fine grinding tool of the at least one pair of fine grinding tools 51 to move laterally in a second direction, and the second direction is perpendicular to the first direction.
  • the fine grinding tool advance and retreat mechanism 52 controls the movement of at least one fine grinding tool in the pair of fine grinding tools 51 in the second direction, which can control the two opposite ones of the pair of fine grinding tools 51
  • the relative distance between the grinding tools in the second direction which controls the feed rate during the grinding process, also determines the grinding amount.
  • the silicon rods are carried and transferred by the first transfer device and/or the second transfer device through the second processing area to move to the first processing area or when the grinding of the silicon rods is completed, they are transferred to the second processing area for transfer
  • the at least one pair of fine grinding tools 51 moves in the second direction under the control of the fine grinding tool advance and retreat mechanism 52 to form a safe transfer path for silicon rods, that is, the first transfer during the transfer process
  • the device and/or the second transfer device and the silicon rod it carries and the fine grinding tool 51 There is no collision between the device and/or the second transfer device and the silicon rod it carries and the fine grinding tool 51.
  • each pair of fine grinding tools 51 is equipped with a fine grinding tool advance and retreat mechanism.
  • the fine grinding tool advance and retreat mechanism includes a sliding guide rail 522, a drive motor 521, and balls.
  • Lead screw (not shown in the figure).
  • the sliding guide rail 522 is arranged along the second direction and is arranged on the first processing area of the machine base.
  • the bottom of the fine grinding tool 51 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 522.
  • the ball screw is arranged along the sliding guide rail 522 and is axially connected to the driving motor 521.
  • one of the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and one of the pair of grinding tools disposed oppositely is moved to Change the relative distance between fine grinding tools.
  • each grinding tool in the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and the drive motor can individually control the corresponding grinding tool in the first
  • the position in the two directions, or based on a certain cooperative relationship, makes the two abrasives move away from or close to each other at the same linear velocity.
  • the pair of fine grinding abrasives have the same size in the second direction.
  • the speeds are fed in opposite directions, and a pair of fine grinding wheels rotate at the same linear speed for grinding.
  • a pair of fine grinding tools are driven by the same drive motor to move in the second direction at equal and reverse speeds.
  • the fine grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail.
  • the guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the fine grinding tool is provided with a guide groove along the second direction that cooperates with the guide rail.
  • the drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other.
  • each rack of the pair of racks is meshed with the drive gear, and the other end is respectively connected with a fine grinding tool, so that the pair of fine grinding tools are in the first place.
  • the directions are away from each other or close to each other along the guide rails.
  • the fine grinding device further includes a cooling device to cool the at least one pair of fine grinding tools, reduce damage to the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life.
  • the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole.
  • the outer circumference of the grinding wheel is provided with a protective cover for placing cooling water into the rotary drive motor of the grinding wheel.
  • One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel.
  • the diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe.
  • the diversion hole is provided In the cooling tank.
  • the coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled.
  • the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
  • the at least one pair of fine grinding tools corresponds to the at least one pair of clamping arms.
  • a pair of opposed clamping arms clamps the silicon rod to move in the first direction to control the side of the silicon rod.
  • the order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod.
  • a pair of oppositely arranged fine grinding tools move in the second direction to ensure that the grinding tools are in contact with the silicon rod.
  • the first processing zone and the second processing zone can be in a working state at the same time, and different silicon rods can be rough-grinded and fine-grinded respectively.
  • a single crystal silicon rod to be ground is transferred to the first processing position, and a pair of rough grinding tools of the rough grinding device are driven by the rough grinding tool advance and retreat mechanism to move laterally to both sides of the silicon rod.
  • the silicon rods are clamped by the pair of clamping arms of the first transfer device to cooperate with the rough grinding device for grinding; after the rough grinding is finished, the clamping arms of the first transfer device transfer the rough grinding silicon rods along the first direction to the second processing position ,
  • the fine grinding tool in the second processing position is driven by the fine grinding tool advance and retreat mechanism to move to both sides of the silicon rod, and then the silicon rod is finely ground by the cooperation of the clamping arm of the first transfer device and the fine grinding tool
  • another silicon rod to be ground can be placed on the first processing area, which is clamped by the clamping arm of the second transfer device, and the rough grinding tool moves to the second transfer under the drive of the rough grinding tool advance and retreat mechanism.
  • the two sides of the guide rail that is, the two sides of the silicon rod to be ground, are rough-grinded.
  • the silicon rod in the second processing position is finished.
  • the second transfer device transfers the rough-grinded silicon rod to the second
  • the processing area is subjected to fine grinding, the silicon rods clamped by the first transfer device are finished and transferred out of the silicon rod processing platform, and the first transfer device continues to clamp the silicon rods that have not been ground to repeat the above process.
  • the first silicon rod clamp and the second silicon rod clamp include a plurality of pairs of clamping arms disposed opposite to each other in a first direction, and are respectively disposed at the rough grinding device and the fine grinding device. There are many pairs of rough grinding tools and fine grinding tools arranged oppositely. In some implementations, the number of pairs of clamp arms on the first silicon rod clamp, the second silicon rod clamp, the rough grinding device, and the fine grinding device is the same as the number of pairs of grinding tools, and each pair of clamping arms corresponds to each pair of grinding tools.
  • the driving mechanism of the tool is relatively independent, and the transfer and grinding of multiple silicon rods between the first processing location and the second processing location can be performed relatively independently at the same time.
  • the silicon rod grinder further includes a silicon rod transfer device.
  • the silicon rod transfer device is used to transfer the silicon rod to be processed to the first processing position or transfer the silicon rod after grinding out of the silicon rod processing platform.
  • the silicon rod transfer device 6 is adjacent to the first processing position of the silicon rod processing platform, and penetrates the first transfer device 2 and the second transfer device 3.
  • the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location.
  • the end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder.
  • the silicon rods can be transferred from the feeding position to the first processing position according to the processing needs.
  • a transfer rail or a second transfer rail or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform to the unloading position.
  • the loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
  • the silicon rod transfer device 6 can also be configured as a chain conveying mechanism or a double-speed chain mechanism to realize the silicon rods in different processing locations and loading positions or unloading positions in the second direction. Transfer between.
  • the silicon rod processing platform is further provided with a waiting area, and the silicon rod grinder further includes a silicon rod transfer device.
  • FIG. 22 shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of this application.
  • the waiting area 113 is arranged on the side of the machine base in the second direction, and can be used as the feeding position of the silicon rod to be processed and the unloading position of the silicon rod after the processing is completed.
  • the silicon rod transfer device 6 is located adjacent to the waiting area 113 of the silicon rod processing platform 11, and is used to transfer the silicon rods to be processed to the waiting area 113 of the silicon rod processing platform 11 or to transfer the waiting area 113
  • the processed silicon rods above are transferred out of the silicon rod processing platform 11.
  • the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location.
  • the end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder.
  • the silicon rods can be transferred from the feeding position to the first processing position according to the processing needs.
  • a transfer rail or a second transfer rail or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform 11 to the unloading position.
  • the loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
  • the silicon rod transfer device 6 can also be configured as a chain conveying mechanism or a double-speed chain mechanism to realize the silicon rods in different processing locations and loading positions or unloading positions in the second direction. Transfer between.
  • the rough grinding device and the fine grinding device at the first working zone and the second working zone can respectively grind silicon rods in different grinding stages .
  • the grinding processing efficiency is increased to twice, which reduces the time consumption of silicon rod processing and improves economic benefits.
  • the second aspect of the present application also provides a silicon rod grinding method, which can be used in a silicon rod grinder.
  • the silicon rod grinder includes a machine base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing position and a second processing position; the silicon rod grinder also includes a first transfer device and a second transfer device. Device, rough grinding device, and fine grinding device, wherein the first transfer device includes a first silicon rod clamp, a first transfer rail, and a first drive mechanism, and the second transfer device includes a second silicon rod clamp, The second transfer rail and the second drive mechanism.
  • the fine grinding device and the rough grinding device are respectively located in different processing positions; in the embodiment provided in this application, the rough grinding device and the fine grinding device respectively correspond to the first processing position and the second processing position.
  • the fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind.
  • at least one of the pair of rough grinding tools of the rough grinding device has a degree of freedom of movement in the second direction, and at least one of the pair of fine grinding tools of the fine grinding tool The fine grinding tool has the freedom to move in the second direction.
  • the rough grinding device can move to both sides of the silicon rod in the second direction to perform rough grinding operations , And control the grinding amount of the silicon rods to be ground during the rough grinding operation; for the clamped silicon rods on the first transfer rail or the second transfer rail in the second processing position, the fine grinding device The silicon rod can be moved to both sides of the silicon rod in the second direction to perform a fine grinding operation, and the grinding amount of the silicon rod to be ground is controlled during the fine grinding operation.
  • the first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail.
  • the first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
  • the first direction and the second direction are perpendicular to each other.
  • the first direction is along the length direction of the base
  • the second direction is the width direction of the base.
  • the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 14-22.
  • the silicon rod grinding method includes the following steps:
  • FIG. 23 shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application.
  • the first silicon rod 71 is loaded in the first processing station, the first silicon rod holder 21 in the first transfer device is clamped to the first silicon rod 71, and the rough grinding device 4 The rough grinding operation is performed on the first silicon rod 71 located at the first processing area.
  • the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21, and is driven by the first silicon rod holder 21 during the rough grinding process and the subsequent fine grinding process.
  • the movement of the first silicon rod 71 causes the contact surface between the first silicon rod 71 and the grinding tool to move from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the first
  • the silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction, so that the contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during the movement.
  • the first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
  • FIG. 24 shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application.
  • the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and
  • the first silicon rod 71 held by it moves along the first transfer guide 22 to transfer the first silicon rod 71 from the first processing position to the second processing position, so that the fine grinding device 5 pairs the first silicon rod 71 Carry out the fine grinding operation;
  • the second silicon rod 72 is loaded in the first processing position, the second silicon rod holder 31 in the second transfer device is clamped to the second silicon rod 72, and the rough grinding device 4 Perform a rough grinding operation on the second silicon rod 72 located in the first processing zone.
  • the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process.
  • the second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement.
  • the second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
  • FIG. 25 shows a simplified structure diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application.
  • the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail 22 to move the The first silicon rod 71 is transferred from the second processing area to the first processing area, and then the first silicon rod 71 is unloaded from the first processing area and the third silicon rod 73 is loaded, so that the first silicon rod holder in the first transfer device 21.
  • the second driving mechanism in the second transfer device is caused to drive the second The silicon rod clamp 31 and the second silicon rod 72 held by it move along the second transfer rail 32 to transfer the second silicon rod 72 from the first processing position to the second processing position, so that the fine grinding device 5 is aligned.
  • the second silicon rod 72 located at the second processing area is subjected to a fine grinding operation.
  • the third silicon rod 73 located in the first processing area completes the rough grinding operation.
  • the second driving mechanism of the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it to be transferred from the second processing position to the first processing position along the second transfer guide 32, namely The second silicon rod 72 that has been ground can be unloaded and loaded with a new silicon rod to be ground.
  • the silicon rod grinding method provided by the present application realizes that different silicon rods are respectively coarsely ground and finely ground on the same silicon rod grinding equipment at the same time, which reduces the waiting time for grinding, and repeats the above-mentioned grinding steps, that is, to achieve Grinding and circulation of a large number of silicon rods.
  • the application also provides a silicon rod grinding method, which can be used in a silicon rod grinding machine.
  • the silicon rod grinder includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing location, a second processing location, and a waiting location; the silicon rod grinder also includes a first transfer device, The second transfer device, the rough grinding device, and the fine grinding device; wherein, the first transfer device includes a first silicon rod holder, a first transfer rail, and a first drive mechanism, and the second transfer device includes a second silicon rod holder. The rod clamp, the second transfer rail, and the second drive mechanism.
  • the waiting area is adjacent to the first processing area, and is used for loading the silicon rods to be polished that need to be transferred into the processing area or for unloading the silicon rods that have been polished.
  • the fine grinding device and the rough grinding device are respectively located in different processing positions; in the embodiment provided in this application, the rough grinding device and the fine grinding device respectively correspond to the first processing position and the second processing position.
  • the fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind.
  • at least one of the pair of rough grinding tools of the rough grinding device has a degree of freedom of movement in the second direction, and at least one of the pair of fine grinding tools of the fine grinding tool The fine grinding tool has the freedom to move in the second direction.
  • the rough grinding device can move to both sides of the silicon rod in the second direction to perform rough grinding operations , And control the grinding amount of the silicon rods to be ground during the rough grinding operation; for the clamped silicon rods on the first transfer rail or the second transfer rail in the second processing position, the fine grinding device It can be moved to both sides of the silicon rod in the second direction to perform a fine grinding operation, and the grinding amount of the silicon rod to be ground is controlled during the fine grinding operation.
  • the first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail.
  • the first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
  • the first direction and the second direction are perpendicular to each other.
  • the first direction is along the length direction of the base
  • the second direction is the width direction of the base.
  • the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 14-22.
  • the silicon rod grinding method includes the following steps:
  • FIG. 26 shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. In the state shown in FIG.
  • the first silicon rod 71 is transferred to the first processing area, and the rough grinding device 4 is caused to perform rough grinding operation on the first silicon rod 71 located at the first processing area; at this stage
  • the second silicon rod 72 is loaded in the waiting area 113, so that the second silicon rod holder 31 in the second transfer device clamps the second silicon rod 72.
  • the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21.
  • the first silicon rod holder 21 Drive the first silicon rod 71 to move from one end to the other end to finish grinding the two opposite sides; or, the first silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction to make the The contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during movement.
  • the first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
  • the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and the first silicon rod held by it 71 moves along the first transfer rail 22 to transfer the first silicon rod 71 from the first processing position to the second processing position, so that the fine grinding device 5 performs a fine grinding operation on the first silicon rod 71; at this stage,
  • the second driving mechanism in the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it to move along the second transfer rail 32 to transfer the second silicon rod 72 from the waiting area 113
  • the rough grinding device 4 is made to perform rough grinding operation on the second silicon rod 72 located at the first processing location. Please refer to FIG.
  • FIG. 27 shows a simplified structure diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application.
  • the first silicon rod 71 is transferred to the second processing location, and the grinding operation is performed on it by a fine grinding tool; the second silicon rod 72 is transferred to the first processing location, The rough grinding tool is used to grind it.
  • the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process.
  • the second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement.
  • the second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
  • FIG. 28 shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application.
  • the first driving mechanism in the first transfer device drives the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail 22 to move the first silicon rod holder 21
  • a silicon rod 71 is transferred from the second processing area to the waiting area 113 and then the first silicon rod 71 is unloaded from the waiting area 113 and the third silicon rod 73 is loaded;
  • the first silicon rod holder 21 in the first transfer device is made to clamp the first silicon rod 71
  • Three silicon rods 73, and the first silicon rod holder 21 and the third silicon rod 73 held by it are driven by the first driving device to move along the first transfer rail 22, so that the third silicon rod 73 is transferred from the waiting area 113 to the second
  • the rough grinding device 4 is allowed to perform rough grinding operation on the third silicon rod 73 located at the first processing location; at this stage, the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder 31 and The second silicon rod 72 clamped by it moves along the second transfer guide 32 to transfer the second silicon rod 72 from
  • the third silicon rod 73 located in the first processing area completes the rough grinding operation.
  • the second driving mechanism of the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it to transfer from the second processing area to the waiting area 113 along the second transfer rail 32, that is, The second silicon rod 72 that has been ground is unloaded and loaded with a new silicon rod to be ground.
  • a silicon rod grinding machine characterized in that it comprises:
  • the machine base has a silicon rod processing platform; the silicon rod processing platform is provided with a first processing location and a second processing location;
  • the first transfer device includes a first silicon rod clamp, a first transfer rail arranged along a first direction, and a first transfer rail for driving the first silicon rod clamp and the silicon rods held by it to move along the first transfer rail And a first drive mechanism that transfers between the first processing location and the second processing location;
  • the second transfer device includes a second silicon rod clamp, a second transfer rail arranged along the first direction, and a second transfer rail for driving the second silicon rod clamp and the silicon rods held by it to move along the second transfer rail And a second drive mechanism that transfers between the first processing location and the second processing location;
  • the rough grinding device is arranged at the first processing location of the silicon rod processing platform, and is used to perform rough grinding operations on the silicon rods located at the first processing location;
  • the fine grinding device is arranged at the second processing position of the silicon rod processing platform, and is used for performing fine grinding operations on the silicon rods located at the second processing position.
  • the clamping arm mounting seat is arranged on the first transfer rail
  • At least two clamping arms arranged oppositely along the first direction, for clamping the two end faces of the silicon rod;
  • the clamping arm driving mechanism is used to drive at least one clamping arm of the at least two clamping arms to move along the first direction.
  • the clamping arm mounting seat is arranged on the second transfer rail
  • At least a pair of clamping arms arranged oppositely along the first direction, for clamping the two end faces of the silicon rod;
  • the clamping arm driving mechanism is used to drive at least one clamping arm of the at least two clamping arms to move along the first direction.
  • the clamping arm is a rotating structure; the second silicon rod clamping tool further includes a clamping arm rotation mechanism for driving the clamping arm to rotate.
  • the first moving rack is arranged along the first direction
  • a first drive gear which is provided in the first silicon rod holder and meshes with the first movable rack;
  • the first driving power source is used to drive the first driving gear.
  • the second movable rack is arranged along the first direction
  • a second drive gear which is provided in the second silicon rod holder and meshes with the second movable rack
  • the first driving power source is used to drive the second driving gear.
  • At least a pair of rough grinding tools are arranged oppositely at the first processing position of the silicon rod processing platform;
  • the rough grinding tool advance and retreat mechanism is used to drive at least one rough grinding tool of the at least one pair of rough grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
  • At least one pair of fine grinding tools are arranged oppositely at the first processing position of the silicon rod processing platform;
  • the fine grinding tool advance and retreat mechanism is used to drive at least one fine grinding tool of the at least one pair of fine grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
  • a silicon rod transfer device which is adjacent to the first processing position of the silicon rod processing platform, and is used to transfer the silicon rods to be processed To the first processing position of the silicon rod processing platform or transfer the processed silicon rods on the silicon rod processing platform from the first processing position.
  • the waiting area of the processing platform is used to transfer the silicon rods to be processed to the waiting area of the silicon rod processing platform or to transfer the processed silicon rods on the waiting area from the silicon rod processing platform.
  • a silicon rod grinding method applied to a silicon rod grinding machine, the silicon rod grinding machine includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing location and a second processing Location, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod holder, a first transfer rail, and The first drive mechanism, the second transfer device includes a second silicon rod clamp, a second transfer rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following steps:
  • the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer rail to transfer from the first processing area to the second processing area, so that the fine grinding device is aligned
  • the first silicon rod located in the second processing area is subjected to the fine grinding operation.
  • the second silicon rod is loaded in the first processing station, and the second silicon rod clamp in the second transfer device is clamped to the second silicon rod ,
  • the rough grinding device perform rough grinding operation on the second silicon rod located in the first processing area;
  • the first driving mechanism in the first transfer device drives the first silicon rod holder and the first silicon rod held by it to move along the first transfer guide rail to transfer the first silicon rod from the second processing position to the first processing position. Unload and load the third silicon rod from the first processing area, make the first silicon rod clamp in the first transfer device clamp the third silicon rod, and make the rough grinding device rough-grind the third silicon rod located at the first processing area Work; at this stage, the second drive mechanism in the second transfer device drives the second silicon rod holder and the second silicon rod held by it to move along the second transfer rail to transfer from the first processing area to the second processing area , To make the fine grinding device perform fine grinding operations on the second silicon rod located at the second processing location.
  • a silicon rod grinding method applied to a silicon rod grinding machine, the silicon rod grinding machine includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a waiting area, a first processing area and In the second processing position, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod holder, a first transfer device A guide rail and a first drive mechanism, the second transfer device includes a second silicon rod clamp, a second transfer guide rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following steps:
  • a silicon rod moves along the first transfer guide rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs a rough grinding operation on the first silicon rod located at the first processing area;
  • first silicon rod clamp in the first transfer device clamp the first silicon rod and drive the first silicon rod clamp and the first silicon rod clamped by the first drive mechanism to move along the first transfer rail to the first processing position , Let the rough grinding device perform rough grinding operation on the first silicon rod located in the first processing area; at this stage, load the second silicon rod in the waiting area, and make the second driving mechanism in the second transfer device drive the second silicon rod The rod clamp clamps the second silicon rod;
  • the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer rail to transfer from the first processing area to the second processing area, so that the fine grinding device is aligned
  • the first silicon rod located in the second processing area is subjected to the fine grinding operation;
  • the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder and the second silicon rod held by it to be transferred along the second
  • the guide rail moves to transfer from the waiting area to the first processing area, so that the rough grinding device performs rough grinding operation on the second silicon rod located at the first processing area;
  • Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer guide rail to transfer the first silicon rod from the waiting area from the second processing area to the waiting area. Unload and load the third silicon rod in the location, make the first silicon rod clamp in the first transfer device clamp the third silicon rod, and make the first driving mechanism in the first transfer device drive the third silicon rod clamp and the third silicon rod clamped by it.
  • the silicon rod moves along the first transfer rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs a rough grinding operation on the third silicon rod located in the first processing area; at this stage, the second transfer device
  • the second driving mechanism drives the second silicon rod clamp and the second silicon rod held by it to move along the second transfer guide rail to transfer from the first processing area to the second processing area, so that the fine grinding device is positioned at the second processing area
  • the second silicon rod at the location is subjected to fine grinding operations.

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Abstract

Provided in the present application are a silicon rod grinding machine and a silicon rod grinding method. A rough grinding device and a fine grinding device of the silicon rod grinding machine are arranged in a first machining area and a second machining area of a silicon rod machining platform respectively, and are provided with a first transfer device and a second transfer device, which penetrate the first machining area and the second machining area simultaneously; a silicon rod clamp and a driving mechanism are arranged for each of the first transfer device and the second transfer device; and the first transfer device, the second transfer device, the rough grinding device and the fine grinding device are controlled in a coordinated manner, such that the rough grinding device and the fine grinding device of the silicon rod grinding machine are in a working state at the same moment, and on the basis of maintaining the size specification and cost of the silicon rod grinding machine, the grinding machining efficiency is doubled, the grinding operation time is shortened, and the economic benefit is improved.

Description

硅棒研磨机及硅棒研磨方法Silicon rod grinding machine and silicon rod grinding method 技术领域Technical field
本申请涉及硅工件加工技术领域,特别是涉及一种硅棒研磨机及硅棒研磨方法。This application relates to the technical field of silicon workpiece processing, in particular to a silicon rod grinding machine and a silicon rod grinding method.
背景技术Background technique
目前,随着社会对绿色可再生能源利用的重视和开放,光伏太阳能发电领域越来越得到重视和发展。光伏发电领域中,通常的晶体硅太阳能电池是在高质量硅片上制成的,这种硅片从提拉或浇铸的硅锭后通过多线锯切割及后续加工而成。At present, with the society's attention and openness to the use of green and renewable energy, the field of photovoltaic solar power generation has received more and more attention and development. In the field of photovoltaic power generation, the usual crystalline silicon solar cells are made on high-quality silicon wafers, which are cut and processed by a multi-wire saw after pulling or casting a silicon ingot.
现有硅片的制作流程,以单晶硅产品为例,一般地,大致的作业工序可包括:先使用硅棒截断机对原初的长硅棒进行截断作业以形成多段短硅棒;截断完成后,使用硅棒开方机对截断后的短硅棒进行开方作业后形成单晶硅棒;再对各个硅棒进行磨面、倒角等加工作业,使得硅棒的表面整形达到相应的平整度及尺寸公差要求;后续再对硅棒进行切片作业以得到硅片。The current production process of silicon wafers takes monocrystalline silicon products as an example. Generally, the general operation procedure can include: first use a silicon rod cutting machine to cut the original long silicon rods to form multiple short silicon rods; the cutting is completed Then, use a silicon rod squarer to square the cut short silicon rods to form single-crystal silicon rods; then perform surface grinding and chamfering operations on each silicon rod, so that the surface of the silicon rod can be shaped to the corresponding Flatness and dimensional tolerance requirements; subsequent slicing of the silicon rods to obtain silicon wafers.
一般情况下,在对硅棒进行磨面、倒角的工序中必须经由粗磨与精磨两个过程,装载单根硅棒依次进行粗磨、精磨后将其移送卸载,再对另一硅棒进行装载、研磨与卸载,在通常的大批量加工中硅棒研磨机重复这一加工过程,硅棒研磨机的磨具有大量时间处于空闲状态,研磨效率低下,影响硅棒加工的经济效益。Generally, in the process of grinding and chamfering silicon rods, rough grinding and fine grinding must be carried out. A single silicon rod is loaded for rough grinding and fine grinding in turn, then it is transferred and unloaded, and then another silicon rod is loaded and unloaded. Silicon rods are loaded, ground and unloaded. In the usual mass processing, the silicon rod grinder repeats this process. The grinding of the silicon rod grinder has a lot of time to be idle, and the grinding efficiency is low, which affects the economic benefits of silicon rod processing. .
发明内容Summary of the invention
鉴于以上所述相关技术的缺点,本申请的目的在于提供一种硅棒切磨一体机及硅棒切磨方法,用于解决现有相关技术中存在的各个工序作业间效率低下及硅棒加工作业效果欠佳等问题。In view of the shortcomings of the above-mentioned related technologies, the purpose of this application is to provide a silicon ingot cutting and grinding integrated machine and a silicon ingot cutting and grinding method, which are used to solve the inefficiency between various processes and silicon ingot processing existing in the related art. Problems such as poor job results.
为实现上述目的及其他相关目的,本申请公开一种硅棒研磨机,包括:机座,具有硅棒加工平台;所述硅棒加工平台设有第一加工区位和第二加工区位;第一转移装置,包括可升降的第一硅棒夹具、沿第一方向设置的第一转移导轨、以及用于驱动所述第一硅棒夹具及其夹持的硅棒沿着第一转移路径移动并在第一加工区位和第二加工区位之间转移的第一驱动机构;第二转移装置,包括可升降的第二硅棒夹具、沿第一方向设置的第二转移导轨、以及用于驱动所述第二硅棒夹具及其夹持的硅棒沿着第二转移路径移动并在第一加工区位和第二加工区位之间转移的第二驱动机构;其中,所述第二转移装置及第一转移装置在转移工作状态下,所述第一硅棒夹具夹持的硅棒与第二硅棒夹具夹持的硅棒位于不同高度位置;粗磨装置, 设于所述硅棒加工平台的第一加工区位处,用于对位于第一加工区位处的硅棒进行粗磨作业;以及精磨装置,设于所述硅棒加工平台的第二加工区位处,用于对位于第二加工区位处的硅棒进行精磨作业。In order to achieve the above and other related purposes, the present application discloses a silicon rod grinder, including: a machine base with a silicon rod processing platform; the silicon rod processing platform is provided with a first processing zone and a second processing zone; first The transfer device includes a first silicon rod clamp that can be raised and lowered, a first transfer guide rail arranged along a first direction, and a silicon rod used for driving the first silicon rod clamp and its clamped silicon rod to move along the first transfer path. A first driving mechanism that transfers between the first processing zone and the second processing zone; the second transfer device includes a liftable second silicon rod clamp, a second transfer rail arranged along the first direction, and a second transfer guide for driving the The second silicon rod clamp and the silicon rod clamped by the second driving mechanism move along the second transfer path and transfer between the first processing zone and the second processing zone; wherein, the second transfer device and the second drive mechanism When a transfer device is in a transfer working state, the silicon rods clamped by the first silicon rod clamp and the silicon rods clamped by the second silicon rod clamp are located at different height positions; the rough grinding device is arranged on the silicon rod processing platform The first processing location is used to perform rough grinding operations on the silicon rods located at the first processing location; and a fine grinding device is located at the second processing location of the silicon rod processing platform and is used to perform rough grinding operations on the silicon rods located at the second processing location. The silicon rods at the location are subjected to fine grinding operations.
在本申请的第一方面的某些实施方式中,所述第一转移路径包括升降方向的第一转移段、第一方向的第二转移段,以及升降方向的第三转移段;所述第二转移路径包括第一方向的单向转移段;且所述单向转移段与所述第一方向的第二转移段位于不同高度位置。In some embodiments of the first aspect of the present application, the first transfer path includes a first transfer section in the lifting direction, a second transfer section in the first direction, and a third transfer section in the lifting direction; The second transfer path includes a one-way transfer section in a first direction; and the one-way transfer section and the second transfer section in the first direction are located at different height positions.
在本申请的第一方面的某些实施方式中,所述第一转移装置和第二转移装置通过一安装框架设于所述硅棒加工平台的上方,所述第一转移装置和所述第二转移装置分别设于所述安装框架的相对两旁侧。In some embodiments of the first aspect of the present application, the first transfer device and the second transfer device are arranged above the silicon rod processing platform through a mounting frame, and the first transfer device and the second transfer device The two transfer devices are respectively arranged on opposite sides of the installation frame.
在本申请的第一方面的某些实施方式中,所述第一硅棒夹具包括:夹臂安装座,设于所述第一转移导轨上;至少两个夹臂,沿第一方向对向设置,用于夹持硅棒的两个端面;以及夹臂驱动机构,用于驱动至少两个夹臂中的至少一个夹臂沿着所述第一方向移动。In some embodiments of the first aspect of the present application, the first silicon rod clamp includes: a clamp arm mounting seat, which is arranged on the first transfer rail; at least two clamp arms, which face each other in a first direction Is provided for clamping the two end faces of the silicon rod; and a clamping arm driving mechanism for driving at least one clamping arm of the at least two clamping arms to move along the first direction.
在本申请的第一方面的某些实施方式中,所述夹臂为旋转式结构;所述第一硅棒夹具还包括夹臂转动机构,用于驱动所述夹臂转动。In some embodiments of the first aspect of the present application, the clamping arm is a rotating structure; the first silicon rod clamp further includes a clamping arm rotation mechanism for driving the clamping arm to rotate.
在本申请的第一方面的某些实施方式中,所述第二硅棒夹具包括:夹臂安装座,设于所述第二转移导轨上;至少一对夹臂,沿第一方向对向设置,用于夹持硅棒的两个端面;以及夹臂驱动机构,用于驱动至少两个夹臂中的至少一个夹臂沿着所述第一方向移动。In some embodiments of the first aspect of the present application, the second silicon rod clamp includes: a clamping arm mounting seat, which is arranged on the second transfer rail; at least a pair of clamping arms, facing each other in a first direction Is provided for clamping the two end faces of the silicon rod; and a clamping arm driving mechanism for driving at least one clamping arm of the at least two clamping arms to move along the first direction.
在本申请的第一方面的某些实施方式中,所述第硅棒夹具夹臂为旋转式结构;所述第二硅棒夹具还包括夹臂转动机构,用于驱动所述夹臂转动。In some embodiments of the first aspect of the present application, the first silicon rod clamp clamp arm is a rotating structure; the second silicon rod clamp further includes a clamp arm rotation mechanism for driving the clamp arm to rotate.
在本申请的第一方面的某些实施方式中,所述第一驱动机构包括:第一移动齿轨,沿第一方向设置;第一驱动齿轮,设于所述第一硅棒夹具且与所述第一移动齿轨啮合;以及第一驱动动力源,用于驱动所述第一驱动齿轮。In some embodiments of the first aspect of the present application, the first driving mechanism includes: a first moving rack, which is arranged along a first direction; a first driving gear, which is arranged on the first silicon rod holder and is connected to The first moving rack meshes; and a first driving power source for driving the first driving gear.
在本申请的第一方面的某些实施方式中,所述第二驱动机构包括:第二移动齿轨,沿第一方向设置;第二驱动齿轮,设于所述第二硅棒夹具且与所述第二移动齿轨啮合;以及第一驱动动力源,用于驱动所述第二驱动齿轮。In some embodiments of the first aspect of the present application, the second driving mechanism includes: a second moving rack, which is arranged along a first direction; and a second driving gear, which is arranged on the second silicon rod holder and is connected with The second moving rack meshes; and a first driving power source for driving the second driving gear.
在本申请的第一方面的某些实施方式中,所述粗磨装置包括:至少一对粗磨磨具,对向设置于所述硅棒加工平台的第一加工区位处;粗磨磨具进退机构,用于驱动所述至少一对粗磨磨具中的至少一个粗磨磨具沿第二方向作横向移动,其中,所述第二方向垂直于所述第一方向。In some embodiments of the first aspect of the present application, the rough grinding device includes: at least a pair of rough grinding tools, which are disposed oppositely at the first processing position of the silicon rod processing platform; and the rough grinding tools The advance and retreat mechanism is used to drive at least one rough grinding tool of the at least one pair of rough grinding tools to move laterally along a second direction, wherein the second direction is perpendicular to the first direction.
在本申请的第一方面的某些实施方式中,所述精磨装置包括:至少一对精磨磨具,对向设置于所述硅棒加工平台的第一加工区位处;精磨磨具进退机构,用于驱动所述至少一对精 磨磨具中的至少一个精磨磨具沿第二方向作横向移动,其中,所述第二方向垂直于所述第一方向。In some embodiments of the first aspect of the present application, the fine grinding device includes: at least a pair of fine grinding tools, which are disposed oppositely at the first processing position of the silicon rod processing platform; and the fine grinding tools The advance and retreat mechanism is used to drive at least one of the at least one pair of fine grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
在本申请的第一方面的某些实施方式中,所述硅棒研磨机还包括:硅棒移送装置,邻设于所述硅棒加工平台的第一加工区位,用于将待加工的硅棒转移至所述硅棒加工平台的第一加工区位或将所述硅棒加工平台上经加工后的硅棒由第一加工区位转移出去。In some embodiments of the first aspect of the present application, the silicon rod grinder further includes: a silicon rod transfer device, which is arranged adjacent to the first processing position of the silicon rod processing platform, and is used to transfer the silicon rod to be processed The rod is transferred to the first processing location of the silicon rod processing platform or the processed silicon rod on the silicon rod processing platform is transferred from the first processing location.
在本申请的第一方面的某些实施方式中,所述硅棒加工平台还设有等待区位,所述硅棒研磨机还包括硅棒移送装置,邻设于所述硅棒加工平台的等待区位,用于将待加工的硅棒转移至所述硅棒加工平台的等待区位或将所述等待区位上的经加工后的硅棒转移出所述硅棒加工平台。In some embodiments of the first aspect of the present application, the silicon rod processing platform is further provided with a waiting area, and the silicon rod grinder further includes a silicon rod transfer device adjacent to the waiting area of the silicon rod processing platform. The location is used to transfer the silicon rod to be processed to the waiting area of the silicon rod processing platform or to transfer the processed silicon rod in the waiting area from the silicon rod processing platform.
本申请的第二方面还提供一种硅棒研磨方法,应用于一硅棒研磨机中,所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有第一加工区位和第二加工区位,所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构,其特征在于,所述硅棒研磨方法包括以下步骤:The second aspect of the present application also provides a silicon rod grinding method, which is applied to a silicon rod grinding machine. The silicon rod grinding machine includes a base with a silicon rod processing platform, and the silicon rod processing platform is provided with a first Processing zone and second processing zone, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod holder, A first transfer rail and a first drive mechanism, the second transfer device includes a second silicon rod holder, a second transfer rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following steps:
将第一硅棒装载于第一加工工位,令第一转移装置中第一硅棒夹具夹持第一硅棒,令粗磨装置对位于第一加工区位处的第一硅棒进行粗磨作业;Load the first silicon rod in the first processing station, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the rough grinding device rough-grind the first silicon rod located at the first processing position operation;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第一加工区位转移至第二加工区位以及第二硅棒夹具由第二加工区位转移至第一加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and its clamped first silicon rod to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder along the first transfer path Move along the second transfer path. The first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod clamp and the first silicon clamped by it are on the same straight line. The rod is transferred from the first processing location to the second processing location, and the second silicon rod fixture is transferred from the second processing location to the first processing location;
令精磨装置对位于第二加工区位处的第一硅棒进行精磨作业;,在此阶段,将第二硅棒装载于第一加工工位,令第二转移装置中第二硅棒夹具夹持第二硅棒,令粗磨装置对位于第一加工区位处的第二硅棒进行粗磨作业;Make the fine grinding device perform fine grinding operations on the first silicon rod located at the second processing area; at this stage, load the second silicon rod on the first processing station, and make the second silicon rod clamp in the second transfer device Clamping the second silicon rod, so that the rough grinding device performs a rough grinding operation on the second silicon rod located at the first processing area;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第二加工区位转移至第一加工区位以及第二硅棒夹具及其夹持的第二硅棒由第一加工区位转移至第二加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder and The second silicon rod that it clamps moves along the second transfer path, and the first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod The clamp and its clamped first silicon rod are transferred from the second processing position to the first processing position, and the second silicon rod clamp and its clamped second silicon rod are transferred from the first processing position to the second processing position;
将第一硅棒从第一加工区位卸载并装载第三硅棒,令第一转移装置中第一硅棒夹具夹持 第三硅棒,令粗磨装置对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令精磨装置对位于第二加工区位处的第二硅棒进行精磨作业。Unload the first silicon rod from the first processing area and load the third silicon rod, make the first silicon rod clamp in the first transfer device clamp the third silicon rod, and make the rough grinding device align with the third silicon rod located at the first processing area. The silicon rod is subjected to rough grinding operation; at this stage, the fine grinding device is made to perform the fine grinding operation on the second silicon rod located at the second processing area.
本申请的第三方面还提供一种硅棒研磨方法,应用于一硅棒研磨机中,所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有等待区位、第一加工区位和第二加工区位,所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构,其特征在于,所述硅棒研磨方法包括以下步骤:The third aspect of the present application also provides a silicon rod grinding method, which is applied to a silicon rod grinding machine, the silicon rod grinding machine includes a base with a silicon rod processing platform, and the silicon rod processing platform is provided with a waiting area , The first processing location and the second processing location, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon A rod clamp, a first transfer rail, and a first drive mechanism, the second transfer device includes a second silicon rod clamp, a second transfer rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following step:
将第一硅棒装载于等待区位,令第一转移装置中第一硅棒夹具夹持第一硅棒,令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第一硅棒进行粗磨作业;Load the first silicon rod in the waiting area, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the first driving mechanism in the first transfer device drive the first silicon rod clamp and its clamped second silicon rod. A silicon rod moves along the first transfer guide rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs a rough grinding operation on the first silicon rod located at the first processing area;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第一加工区位转移至第二加工区位以及第二硅棒夹具由第二加工区位转移至第一加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and its clamped first silicon rod to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder along the first transfer path Move along the second transfer path. The first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod clamp and the first silicon clamped by it are on the same straight line. The rod is transferred from the first processing location to the second processing location, and the second silicon rod fixture is transferred from the second processing location to the first processing location;
令精磨装置对位于第二加工区位处的第一硅棒进行精磨作业;在此阶段,将第二硅棒装载于等待区位,令第二转移装置中第二硅棒夹具夹持第二硅棒,令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第二硅棒进行粗磨作业;Make the fine grinding device perform the fine grinding operation on the first silicon rod located at the second processing area; at this stage, load the second silicon rod in the waiting area, and make the second silicon rod clamp in the second transfer device clamp the second silicon rod. The silicon rod, the second driving mechanism in the second transfer device drives the second silicon rod holder and the second silicon rod held by it to move along the second transfer rail to transfer from the waiting area to the first processing area, so that the rough grinding device Rough grinding of the second silicon rod located in the first processing area;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第二加工区位转移至第一加工区位以及第二硅棒夹具及其夹持的第二硅棒由第一加工区位转移至第二加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder and The second silicon rod that it clamps moves along the second transfer path, and the first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod The clamp and its clamped first silicon rod are transferred from the second processing position to the first processing position, and the second silicon rod clamp and its clamped second silicon rod are transferred from the first processing position to the second processing position;
将第一硅棒从等待区位卸载并装载第三硅棒,令第一转移装置中第一硅棒夹具夹持第三硅棒,令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第三硅棒沿着第一转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令精磨装置对位于第二加工区位处的第二硅棒进行精磨作业。Unload the first silicon rod from the waiting area and load the third silicon rod, so that the first silicon rod holder in the first transfer device clamps the third silicon rod, and the first driving mechanism in the first transfer device drives the first silicon rod holder And the third silicon rod held by it moves along the first transfer rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs rough grinding operation on the third silicon rod located at the first processing area; here At this stage, the fine grinding device is made to perform a fine grinding operation on the second silicon rod located at the second processing area.
如上所述,本申请的硅棒研磨机及硅棒研磨方法,具有以下有益效果:将硅棒研磨机的粗磨装置与精磨装置分别设置在硅棒加工平台的第一加工区位与第二加工区位,并设置有同 时贯穿第一加工区位与第二加工区位的第一转移装置与第二转移装置,并为第一、第二转移装置分别配置硅棒夹具与驱动机构,通过协调控制第一、第二转移装置上的第一硅棒夹具与第二硅棒夹具的位置与进行转移时的转移路径,使得在同一时刻所述硅棒研磨机粗磨装置与精磨装置均处于工作状态,在保持硅棒研磨机的尺寸规格与成本的基础上将研磨加工效率提升至两倍,缩减了研磨作业耗时,提升了经济效益。As mentioned above, the silicon rod grinding machine and silicon rod grinding method of the present application have the following beneficial effects: the rough grinding device and the fine grinding device of the silicon rod grinding machine are respectively arranged at the first processing position and the second processing position of the silicon rod processing platform. The processing area is provided with a first transfer device and a second transfer device that pass through the first processing location and the second processing location at the same time, and the first and second transfer devices are respectively equipped with a silicon rod fixture and a driving mechanism, and the second transfer device is controlled by coordination. 1. The positions of the first silicon rod holder and the second silicon rod holder on the second transfer device and the transfer path during the transfer, so that the rough grinding device and the fine grinding device of the silicon rod grinder are both in working condition at the same time , On the basis of maintaining the size and cost of the silicon rod grinding machine, the grinding efficiency is doubled, which reduces the time consumption of grinding operations and improves economic benefits.
附图说明Description of the drawings
图1显示为本申请硅棒研磨机在一实施例中的立体结构示意图。FIG. 1 shows a schematic diagram of a three-dimensional structure of a silicon rod grinder according to an embodiment of the present application.
图2显示为本申请硅棒研磨机在一实施例中的简化结构示意图。FIG. 2 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
图3显示为本申请硅棒研磨机中第一硅棒夹具在一实施例中的结构示意图。FIG. 3 shows a schematic diagram of the structure of the first silicon rod holder in an embodiment of the silicon rod grinding machine of the present application.
图4显示为图2中A处的放大结构示意图。Fig. 4 is a schematic diagram showing the enlarged structure at A in Fig. 2.
图5显示为本申请硅棒研磨机中第二硅棒夹具在一实施例中的结构示意图。FIG. 5 shows a schematic diagram of the structure of a second silicon rod holder in an embodiment of the silicon rod grinding machine of the present application.
图6显示为本申请硅棒研磨机在一实施例中的简化结构示意图。FIG. 6 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
图7显示为本申请的硅棒研磨机在一实施例中硅棒转移的转移路径的简化示意图。FIG. 7 shows a simplified schematic diagram of the transfer path of the silicon rod transfer in an embodiment of the silicon rod grinder of the present application.
图8显示为本申请的硅棒研磨机在一实施例中硅棒转移的转移路径的简化示意图。FIG. 8 shows a simplified schematic diagram of the transfer path of the silicon rod transfer in an embodiment of the silicon rod grinder of the present application.
图9显示为本申请硅棒研磨机在一实施例中的简化结构示意图。FIG. 9 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
图10显示为本申请硅棒研磨机在一实施例中的简化结构示意图。FIG. 10 shows a simplified schematic diagram of a silicon rod grinder according to an embodiment of the present application.
图11显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 11 shows a working schematic diagram of an embodiment of the silicon rod grinding method of this application.
图12显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 12 shows a working schematic diagram of an embodiment of the silicon rod grinding method of this application.
图13显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 13 shows a working schematic diagram of an embodiment of the silicon rod grinding method of the present application.
图14显示为本申请的硅棒研磨机在一实施例中的结构示意图。FIG. 14 shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application.
图15显示为本申请的硅棒研磨机在一实施例中的俯视示意图。FIG. 15 shows a schematic top view of the silicon rod grinding machine in an embodiment of the present application.
图16显示为本申请的硅棒研磨机在一实施例中的结构示意图。FIG. 16 shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application.
图17显示为本申请的硅棒研磨机的第一硅棒夹具在一实施例中的结构示意图。FIG. 17 shows a schematic diagram of the structure of the first silicon rod holder of the silicon rod grinder of the present application in an embodiment.
图18显示为图16中A处的放大结构示意图。FIG. 18 is a schematic diagram showing the enlarged structure at A in FIG. 16.
图19显示为本申请的硅棒研磨机的第二硅棒夹具在一实施例中的结构示意图。FIG. 19 shows a schematic diagram of the structure of the second silicon rod holder of the silicon rod grinder of the present application in an embodiment.
图20显示为本申请的硅棒研磨机在一实施例中的简化结构示意图。FIG. 20 shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application.
图21显示为本申请的硅棒研磨机在一实施例中的简化结构示意图。FIG. 21 shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application.
图22显示为本申请的硅棒研磨机在一实施例中的简化结构俯视图。FIG. 22 shows a top view of the simplified structure of the silicon rod grinding machine in an embodiment of the present application.
图23显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 23 shows a working schematic diagram of an embodiment of the silicon rod polishing method of the present application.
图24显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 24 shows a working schematic diagram of an embodiment of the silicon rod polishing method of this application.
图25显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 25 shows a working schematic diagram of an embodiment of the silicon rod polishing method of this application.
图26显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 26 shows a working schematic diagram of an embodiment of the silicon rod polishing method of this application.
图27显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 27 shows a working schematic diagram of an embodiment of the silicon rod grinding method of this application.
图28显示为本申请的硅棒研磨方法在一实施例中的工作示意图。FIG. 28 shows a working schematic diagram of an embodiment of the silicon rod polishing method of the present application.
具体实施方式Detailed ways
以下由特定的具体实施例说明本申请的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本申请的其他优点及功效。The following specific examples illustrate the implementation of this application. Those familiar with this technology can easily understand the other advantages and effects of this application from the content disclosed in this specification.
在下述描述中,参考附图,附图描述了本申请的若干实施例。应当理解,还可使用其他实施例,并且可以在不背离本公开的精神和范围的情况下进行机械组成、结构、电气以及操作上的改变。下面的详细描述不应该被认为是限制性的,并且本申请的实施例的范围仅由公布的专利的权利要求书所限定。这里使用的术语仅是为了描述特定实施例,而并非旨在限制本申请。空间相关的术语,例如“上”、“下”、“左”、“右”、“下面”、“下方”、“下部”、“上面”、“上方”、“上部”等,可在文中使用以便于说明图中所示的一个元件或特征与另一元件或特征的关系。In the following description, with reference to the accompanying drawings, the accompanying drawings describe several embodiments of the present application. It should be understood that other embodiments can also be used, and mechanical, structural, electrical, and operational changes can be made without departing from the spirit and scope of the present disclosure. The following detailed description should not be considered restrictive, and the scope of the embodiments of the present application is limited only by the claims of the published patent. The terms used here are only for describing specific embodiments, and are not intended to limit the application. Space-related terms, such as "upper", "lower", "left", "right", "below", "below", "lower", "above", "above", "upper", etc., can be used in the text It is used to explain the relationship between one element or feature shown in the figure and another element or feature.
虽然在一些实例中术语第一、第二等在本文中用来描述各种元件或参数,但是这些元件或参数不应当被这些术语限制。这些术语仅用来将一个或参数件与另一个或参数进行区分。例如,第一方向可以被称作第二方向,并且类似地,第二方向可以被称作第一方向,而不脱离各种所描述的实施例的范围。Although the terms first, second, etc. are used herein to describe various elements or parameters in some examples, these elements or parameters should not be limited by these terms. These terms are only used to distinguish one or parameter from another or parameter. For example, the first direction may be referred to as the second direction, and similarly, the second direction may be referred to as the first direction without departing from the scope of the various described embodiments.
再者,如同在本文中所使用的,单数形式“一”、“一个”和“该”旨在也包括复数形式,除非上下文中有相反的指示。应当进一步理解,术语“包含”、“包括”表明存在所述的特征、步骤、操作、元件、组件、项目、种类、和/或组,但不排除一个或多个其他特征、步骤、操作、元件、组件、项目、种类、和/或组的存在、出现或添加。此处使用的术语“或”和“和/或”被解释为包括性的,或意味着任一个或任何组合。因此,“A、B或C”或者“A、B和/或C”意味着“以下任一个:A;B;C;A和B;A和C;B和C;A、B和C”。仅当元件、功能、步骤或操作的组合在某些方式下内在地互相排斥时,才会出现该定义的例外。Furthermore, as used herein, the singular forms "a", "an" and "the" are intended to also include the plural forms, unless the context dictates to the contrary. It should be further understood that the terms "comprising" and "including" indicate the presence of the described features, steps, operations, elements, components, items, types, and/or groups, but do not exclude one or more other features, steps, operations, The existence, appearance or addition of elements, components, items, categories, and/or groups. The terms "or" and "and/or" used herein are interpreted as inclusive or mean any one or any combination. Therefore, "A, B or C" or "A, B and/or C" means "any of the following: A; B; C; A and B; A and C; B and C; A, B and C" . An exception to this definition will only occur when the combination of elements, functions, steps, or operations is inherently mutually exclusive in some way.
在相关的针对硅棒的加工作业技术中,会涉及到例如开方切割、磨面、倒角等若干道工序。In the related processing technology for silicon rods, several processes such as square cutting, surface grinding, and chamfering are involved.
在对硅材料的加工中,通常需经由多道工序处理才可得到投入工业生产的硅片,会涉及到例如开方切割、磨面、倒角等若干道工序。原始的硅材料通常为长硅棒并呈圆柱形结构,由硅棒截断机对长硅棒截断后得到多段短硅棒;再由硅棒开方机对截断后的硅棒截段进行开 方形成单晶硅棒,所得单晶硅棒截面呈类矩形(包括类正方形);开方所得的单晶硅棒需要去除表面损伤,并在棱角上进行倒角以消除内应力,继而需要对单晶硅棒进行磨面、倒角,使得硅棒的表面整形达到相应的平整度及尺寸公差要求后续方可进行最终的切片。In the processing of silicon materials, multiple processes are usually required to obtain silicon wafers for industrial production, which involve several processes such as square cutting, surface grinding, and chamfering. The original silicon material is usually a long silicon rod and has a cylindrical structure. The long silicon rod is cut by a silicon rod cutting machine to obtain multiple short silicon rods; and the silicon rod square machine is used to square the cut silicon rod sections. Single crystal silicon rods are formed, and the cross-section of the obtained single crystal silicon rods is almost rectangular (including square-like); the surface damage of the single crystal silicon rods obtained by square rooting needs to be removed, and the edges and corners must be chamfered to eliminate internal stress. The crystalline silicon rod is ground and chamfered, so that the surface of the silicon rod can be shaped to meet the corresponding flatness and dimensional tolerance requirements before the final slicing can be carried out.
对单晶硅棒进行研磨的过程中,均需要先进行粗磨再精磨,分别由相应的粗磨磨具与精磨磨具来实现研磨,传统工作方式中对单根单晶硅棒进行粗磨后转运至精磨工作区进行精磨,在精磨完成后将加工后硅棒运送出工作区,在大量的研磨工作中重复操作这一过程,精磨与粗磨的研磨顺序使得硅棒研磨机在作业中不可避免的具有处于等待状态的磨具,例如,在粗磨磨具进行粗磨时精磨磨具处于等待状态,在精磨磨具进行精磨时粗磨磨具处于等待状态,研磨加工过程耗时较长。In the process of grinding single crystal silicon rods, it is necessary to perform rough grinding and then fine grinding. The corresponding rough grinding tools and fine grinding tools are used to realize the grinding. In the traditional working method, single crystal silicon rods are subjected to rough grinding. After rough grinding, it is transferred to the fine grinding work area for fine grinding. After the fine grinding is completed, the processed silicon rod is transported out of the work area. This process is repeated in a large amount of grinding work. The grinding sequence of fine grinding and rough grinding makes silicon Rod grinders inevitably have abrasive tools in a waiting state during operation. For example, the fine grinding tools are in the waiting state when the rough grinding tools are roughing, and the rough grinding tools are in the waiting state when the fine grinding tools are performing fine grinding. In the waiting state, the grinding process takes a long time.
在本申请提供的实施例中,为明确方向的定义与不同结构之间运作的方式,定义一个由第一方向、第二方向、第三方向定义的三维空间,所述第一方向、第二方向、第三方向均为直线方向且相互两两垂直。将硅棒研磨机的长度延伸方向也即待研磨单晶硅棒放置于其上时的长度方向定义为第一方向也即前后方向,将硅棒研磨机的宽度延伸方向也即左右方向定义为第二方向,将竖直方向也即上、下或升、降方向定义为第三方向。In the examples provided in this application, in order to clarify the definition of directions and the way of operation between different structures, a three-dimensional space defined by a first direction, a second direction, and a third direction is defined. The direction and the third direction are both straight and perpendicular to each other. The length extension direction of the silicon rod grinder, that is, the length direction of the single crystal silicon rod to be polished when placed on it, is defined as the first direction, that is, the front and back direction, and the width extension direction of the silicon rod grinder, that is, the left and right direction is defined as In the second direction, the vertical direction, that is, the up, down, or up and down directions, is defined as the third direction.
请参阅图1,显示为本申请的硅棒研磨机在一实施例中的结构示意图。如图1所示,所述硅棒研磨机包括机座1,第一转移装置2,第二转移装置3,粗磨装置4,精磨装置5。Please refer to FIG. 1, which shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application. As shown in FIG. 1, the silicon rod grinding machine includes a base 1, a first transfer device 2, a second transfer device 3, a rough grinding device 4, and a fine grinding device 5.
本申请的硅棒研磨机用于对单晶硅棒进行研磨,所述单晶硅棒由原始硅棒经过硅棒截断,而后经过硅棒开方装置进行开方所得。所述原始硅棒通常为通过用直拉法或悬浮区熔法从熔体中生长出棒状单晶硅。The silicon rod grinder of the present application is used to grind single crystal silicon rods, which are obtained by cutting the original silicon rods through the silicon rods, and then performing square extraction through the silicon rod square-out device. The original silicon rod is usually a rod-shaped single crystal silicon grown from the melt by the Czochralski method or the suspension zone melting method.
所述机座1具有硅棒加工平台11,硅棒加工平台11设有第一加工区位和第二加工区位。所述硅棒加工平台11设置于机座1上表面,在本实施例一实现方式中,所述加工平台顺应机座1形状设计呈矩形,其第一加工区位与第二加工区位分别对应研磨中的粗磨加工区与精磨加工区,如图1所示,所述第一加工区位与第二加工区位共线的设置在硅棒加工平台11的前后两端,可分别独立的在第一加工区位与第二加工区位上加工所对应承载的单晶硅棒。The machine base 1 has a silicon rod processing platform 11, and the silicon rod processing platform 11 is provided with a first processing location and a second processing location. The silicon rod processing platform 11 is arranged on the upper surface of the machine base 1. In the implementation of the first embodiment, the processing platform is designed to conform to the shape of the machine base 1 and is rectangular, and the first processing area and the second processing area respectively correspond to grinding The rough grinding processing area and the fine grinding processing area are shown in FIG. 1. The first processing area and the second processing area are arranged collinearly at the front and rear ends of the silicon ingot processing platform 11, and can be independently located on the first A processing zone and a second processing zone are correspondingly loaded with single crystal silicon rods.
所述安装框12的支撑结构设置在所述机座1上表面,在图示实施例中,所述机座1上表面呈矩形,所述安装框12的支撑结构在矩形外沿上,所述安装框12上表面与所述机座1上表面形状与大小近似相同。The supporting structure of the mounting frame 12 is arranged on the upper surface of the base 1. In the illustrated embodiment, the upper surface of the base 1 is rectangular, and the supporting structure of the mounting frame 12 is on the outer edge of the rectangle, so The shape and size of the upper surface of the mounting frame 12 and the upper surface of the base 1 are approximately the same.
所述安装框12架设在机座1上呈一立式框体结构,框体上表面高于所述硅棒加工平台11并承载所述第一转移装置2与第二转移装置3。如图1所示,所述第一转移装置2与第二转移装置3通过安装框分别设置在所述第一加工区位与第二加工区位上方,所述第一转移装置2与第二转移装置3在第一方向平行、第二方向反向或镜像的相对设置,并且保持所装载 的硅棒在水平面上的投影共线。所述第一转移装置2与第二转移装置3通过所述安装框12设置在所述第一加工区位于第二加工区位的上方,并可在两个加工区位之间移动互换至不同加工区位。The installation frame 12 is erected on the machine base 1 to form a vertical frame structure. The upper surface of the frame is higher than the silicon rod processing platform 11 and carries the first transfer device 2 and the second transfer device 3. As shown in FIG. 1, the first transfer device 2 and the second transfer device 3 are respectively arranged above the first processing location and the second processing location by a mounting frame, the first transfer device 2 and the second transfer device 3 The first direction is parallel, the second direction is reversed or mirrored, and the projections of the loaded silicon rods on the horizontal plane are kept collinear. The first transfer device 2 and the second transfer device 3 are arranged on the first processing zone above the second processing zone by the mounting frame 12, and can be moved and exchanged between the two processing zones to different processing. Location.
请参阅图2,显示为本申请的硅棒研磨机在一实施例中的简化结构示意图。请结合参考图1和图2,如图1和图2所示,所述第一转移装置2包括第一硅棒夹具21、第一转移导轨22以及第一驱动机构(图中未予以显示)。所述第一硅棒夹具21承载于所述第一转移导轨22上;所述第一转移导轨22设置在所述安装框12上表面,沿第一方向设置,限制在其上的第一硅棒夹具21沿第一方向运动;所述第一驱动机构用于驱动第一硅棒夹具21及其所夹持的硅棒沿着第一转移导轨22移动,并使得所述第一硅棒夹具21实现在第一加工区位和第二加工区位之间的转移。所述第一硅棒夹具21包括夹臂安装座211、至少两个夹臂212与夹臂驱动机构213。Please refer to FIG. 2, which shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application. Please refer to FIGS. 1 and 2 in combination. As shown in FIGS. 1 and 2, the first transfer device 2 includes a first silicon rod holder 21, a first transfer rail 22, and a first driving mechanism (not shown in the figure) . The first silicon rod holder 21 is carried on the first transfer rail 22; the first transfer rail 22 is arranged on the upper surface of the mounting frame 12 and is arranged along a first direction to limit the first silicon on it. The rod holder 21 moves in a first direction; the first drive mechanism is used to drive the first silicon rod holder 21 and the silicon rods held by it to move along the first transfer rail 22, and make the first silicon rod holder 21 Realize the transfer between the first processing location and the second processing location. The first silicon rod clamp 21 includes a clamping arm mounting seat 211, at least two clamping arms 212 and a clamping arm driving mechanism 213.
请继续参阅图1,所述第一硅棒夹具21整体上呈现为夹臂安装座设置在上方,夹臂安装座以外部分包括夹臂呈下悬状态,硅棒夹具安装座承载于所述安装框12的上表面,所述夹臂从夹臂安装座处于安装框12的中空部分向下延伸,以实现所述夹臂所夹持的硅棒处于所述硅棒加工平台11的加工面上。Please continue to refer to FIG. 1, the first silicon rod clamp 21 as a whole appears as a clamp arm mounting seat set on the upper side, the part other than the clamp arm mounting seat including the clamp arm is in a downward hanging state, and the silicon rod clamp mounting seat is carried on the mounting On the upper surface of the frame 12, the clamp arm extends downward from the hollow part of the clamp arm mounting seat in the mounting frame 12, so that the silicon rod clamped by the clamp arm is located on the processing surface of the silicon rod processing platform 11 .
所述夹臂安装座设置在第一转移导轨22上,在本实施例的一实现方式中,所述夹臂安装座底部设置有与所述第一转移导轨22相匹配的导槽结构,所述第一转移导轨22沿第一方向布置,所述第一转移导轨22在第一方向的长度范围至少覆盖所述第一工作区与第二工作区在第一方向的位置,以确保所述第一硅棒夹具21所夹持的硅棒在两个工作区之间的移送。在本实施例的一实现方式中,所述第一转移导轨22设置为跨越所述安装框在第一方向的完整长度。The clamp arm mounting seat is arranged on the first transfer rail 22. In an implementation of this embodiment, the bottom of the clamp arm mounting seat is provided with a guide groove structure matching the first transfer rail 22, so The first transfer rail 22 is arranged along the first direction, and the length of the first transfer rail 22 in the first direction at least covers the positions of the first working area and the second working area in the first direction, so as to ensure the The silicon rod clamped by the first silicon rod holder 21 is transferred between the two working areas. In an implementation of this embodiment, the first transfer rail 22 is arranged to span the entire length of the mounting frame in the first direction.
请参阅图3,显示为本申请的第一硅棒夹具21在一实施例中的结构示意图,如图3所示,所述夹臂安装座211上还具有第一方向的导轨2111,所述夹臂212通过导轨2111设置在夹臂安装座211上并可产生在第一方向的移动。Please refer to FIG. 3, which shows a schematic structural diagram of the first silicon rod holder 21 of this application in an embodiment. As shown in FIG. 3, the clamp arm mounting seat 211 also has a first-direction guide rail 2111. The clamp arm 212 is arranged on the clamp arm mounting seat 211 through the guide rail 2111 and can move in the first direction.
所述至少一对夹臂212沿第一方向对向设置,用于夹持硅棒的两个端面。所述硅棒为经过开方的细长型结构,且其长度方向沿第一方向放置,所述端面即为长度方向两端的截面。所述夹臂212从所述夹臂安装座211处下垂,夹臂夹持端位于夹臂212下方用于直接接触夹持硅棒。The at least one pair of clamping arms 212 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod. The silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction. The clamping arm 212 hangs down from the clamping arm mounting seat 211, and the clamping end of the clamping arm is located below the clamping arm 212 for directly contacting and clamping the silicon rod.
所述夹臂驱动机构213可驱动所述至少一对夹臂212中的至少一个夹臂沿着所述第一方向移动,以调节所述一对相对设置的夹臂之间的距离。沿第一方向相对设置的两夹臂夹持端相向靠近夹紧硅棒,并保持夹紧状态将硅棒在不同工作区之间移送与研磨,在研磨结束后将 硅棒转运至承载位置后相互远离以释放加工后硅棒。The clamping arm driving mechanism 213 can drive at least one clamping arm of the at least one pair of clamping arms 212 to move along the first direction to adjust the distance between the pair of opposite clamping arms. The clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing.
在本实施例的某些实现方式中,所述夹臂驱动机构213可以设置为一行进电机,驱动所述夹臂212沿所述夹臂安装座211的导轨移动。In some implementations of this embodiment, the clamping arm driving mechanism 213 may be configured as a traveling motor to drive the clamping arm 212 to move along the guide rail of the clamping arm mounting seat 211.
在本申请的一实施例中,所述夹臂驱动机构包括驱动电机、驱动齿轮和一对齿条。所述驱动电机带动齿轮旋转,所述一对齿条与所述驱动齿轮的齿轮圆周上的相对的两侧啮合,即两齿条对应的与驱动齿轮啮合的两个啮合处的连线经过所述驱动齿轮的旋转中心。当所述驱动齿轮旋转时,每一齿条在齿轮的带动下运动,每一齿条的运动方向即其对应的啮合处驱动齿轮旋转的方向,由于两齿条分别与所述驱动齿轮圆周上相对的两侧啮合,在驱动齿轮的带动下具有相同大小的线速度,但运动方向相反。在本实施例的一实现方式中,所述一对齿条中的每一齿条均呈细长结构,与驱动齿轮啮合的齿排布在长度方向,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端连接一夹臂,在驱动齿轮的带动下两齿条反向运动,使所述一对夹臂的两夹臂在第一方向沿夹臂安装座导轨相互靠近或相互远离的移动。In an embodiment of the present application, the clamping arm driving mechanism includes a driving motor, a driving gear, and a pair of racks. The driving motor drives the gear to rotate, and the pair of racks mesh with opposite sides of the gear circumference of the driving gear, that is, the line of the two meshing points corresponding to the two racks meshing with the driving gear passes through all the gears. The center of rotation of the drive gear. When the driving gear rotates, each rack moves under the drive of the gear, and the direction of movement of each rack is the direction in which the corresponding meshing drive gear rotates. Because the two racks are on the circumference of the driving gear respectively The two opposite sides are engaged, and they have the same linear velocity driven by the driving gear, but the direction of movement is opposite. In an implementation of this embodiment, each rack of the pair of racks has a slender structure, and the teeth meshed with the driving gear are arranged in the length direction, and each tooth of the pair of racks One end of the bar is meshed with the drive gear, and the other end is connected with a clamping arm. Driven by the drive gear, the two racks move in the opposite direction, so that the two clamping arms of the pair of clamping arms follow the clamping arm mounting seat guide rail in the first direction. Move closer to or away from each other.
在本申请的一实施例中,所述夹臂呈旋转式结构,如图3所示,所述第一硅棒夹具还包括夹臂转动机构214,用于驱动所述夹臂转动。在本实施例的一实现方式中,所述一对夹臂212的任一夹持端设置有可转动的结构,在所述夹臂转动机构214的驱动下使得夹臂的夹持端以所述硅棒的长度方向即第一方向为轴线旋转,被夹持硅棒发生相应的以第一方向为轴线的旋转。在实际研磨中,硅棒需进行的磨面与倒角在长度方向的四个面及四个面之间交界的棱边上,由本申请所提供的夹臂,可实现对硅棒不同磨面及不同棱边的选择与控制。In an embodiment of the present application, the clamping arm has a rotating structure. As shown in FIG. 3, the first silicon rod holder further includes a clamping arm rotation mechanism 214 for driving the clamping arm to rotate. In an implementation of this embodiment, any clamping end of the pair of clamping arms 212 is provided with a rotatable structure. Driven by the clamping arm rotation mechanism 214, the clamping end of the clamping arm is The length direction of the silicon rod, that is, the first direction is the axis rotation, and the clamped silicon rod rotates correspondingly with the first direction as the axis. In actual grinding, the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces. The clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
在本实施例的某些实施方式中,所述至少一对夹臂的夹持端具有在用于夹持硅棒的接触面。当所述硅棒的夹持端为在细长型结构两端的两个端面时,所述夹臂夹持端的接触面可以设置为在竖直方向的接触面或包括竖直方向的平面的接触面。所述接触面设置在可旋转的平台上,所述平台可设置为自定义的规则几何图形或不规则几何图形。In some implementations of this embodiment, the clamping ends of the at least one pair of clamping arms have a contact surface for clamping the silicon rod. When the clamping ends of the silicon rod are two end faces at both ends of the elongated structure, the contact surfaces of the clamping ends of the clamping arms can be set as vertical contact surfaces or vertical contact surfaces. surface. The contact surface is set on a rotatable platform, and the platform can be set as a custom regular geometric figure or an irregular geometric figure.
在本申请的一实施例中,所述可旋转的平台可设置为具有锁定功能的铰接装置铰接成的整体,可沿第一方向的轴线旋转。旋转轴的轴线连接于所述夹臂转动机构。In an embodiment of the present application, the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction. The axis of the rotating shaft is connected to the clamp arm rotating mechanism.
在本申请的一实施例中,所述夹臂的夹持端可设置为一可旋转的圆台,所述圆台的圆形平面与硅棒端面接触,在贴紧硅棒端面后保持与硅棒端面相对静止。所述硅棒夹持端还包括锁紧结构,在对某一选定的平面进行磨面时所述夹臂夹持端处于锁紧状态。在不同磨面的切换中,所述硅棒夹持端在夹臂转动机构的带动下沿圆台圆心旋转。In an embodiment of the present application, the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod. The end face is relatively static. The clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected plane is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
请参阅图4,显示为图2的硅棒研磨机在A部分的放大结构示意图。如图4所示,所述夹臂的夹持端包括可旋转的圆台与设置在圆台上的一系列凸出触点,所述每一触点具有一接触平面。所述圆台在夹臂转动机构的带动下旋转,在本实施例的一实现方式中,所述触点的 凸出长度即在第一方向的位置可调节,使得在对夹持硅棒的过程中,对端面平整度较低的硅棒,可根据硅棒端面调整触点的凸出长度,使得每一接触面与硅棒端面处于贴紧状态。所述凸出长度即从圆台的圆平面至触点的接触平面间第一方向的长度。Please refer to FIG. 4, which shows a schematic diagram of the enlarged structure of the silicon rod grinding machine in part A of FIG. 2. As shown in Fig. 4, the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact plane. The round table rotates under the drive of the clamping arm rotation mechanism. In an implementation of this embodiment, the protruding length of the contact point, that is, the position in the first direction, can be adjusted, so that the process of clamping the silicon rod Among them, for silicon rods with relatively low end faces, the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods. The protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
在本申请的一实施例中,所述第一硅棒夹具的夹持端设置有压力传感器,以基于所检测的压力状态调整触点的凸出长度。通常的,在夹持硅棒的过程中,所述第一硅棒夹具的一对夹臂在夹臂驱动机构的驱动下沿第一方向相互靠近,至所述夹持端的接触面与所需夹持的硅棒的端面相互接触,当所述夹持端设置有多个触点并探测到部分触点与所接触硅棒的端面接触的压力值小于一设定值或设定区域时,可通过调整触点的凸出长度(一般为朝向硅棒端面靠近方向)以改变夹紧度;又或者,所述第一硅棒夹具的一对夹臂的每一夹持端均设置为一个接触面,在对硅棒进行夹持的过程中,通过所述夹臂驱动机构驱动一对夹臂朝向硅棒两端的端面相互靠近以实现,在所述夹持端与硅棒端面接触后,由压力传感器检测硅棒的夹紧程度,当达到设定的压力范围时即夹臂驱动机构控制停止所述一对夹臂的相向运动。In an embodiment of the present application, the clamping end of the first silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state. Generally, in the process of clamping the silicon rod, a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one. The end faces of the clamped silicon rods are in contact with each other. When the clamping end is provided with a plurality of contacts and it is detected that the pressure value of the part of the contacts in contact with the end face of the contacted silicon rod is less than a set value or a set area, The degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to one In the process of clamping the silicon rod, the clamping arm drive mechanism drives the end faces of a pair of clamping arms toward the two ends of the silicon rod to approach each other. After the clamping end is in contact with the end face of the silicon rod, The pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
所述夹臂转动机构可设置在一对夹臂中的一个夹臂上,以带动所述一对夹臂的夹持端与所夹持的硅棒旋转;或者所述夹臂转动机构设置在一对夹臂的每一夹臂上,并协同运动控制所述一对夹臂的两个夹持端发生相同角度与方向的转动。在某些实现方式中,所述夹臂转动机构可设置为一驱动电机。The clamping arm rotation mechanism may be arranged on one of the pair of clamping arms to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate; or the clamping arm rotation mechanism may be arranged on On each of the pair of clamping arms, the two clamping ends of the pair of clamping arms are controlled to rotate in the same angle and direction in a coordinated motion. In some implementations, the clamping arm rotation mechanism may be configured as a driving motor.
在由所述硅棒研磨机对硅棒的不同侧面进行磨面或对棱边进行倒角时,通过所述夹臂转动机构驱动夹臂夹持端旋转以实现。通常对经过开方的单晶硅棒,在对不同侧面进行研磨时,所述夹臂转动机构控制夹臂夹持端旋转一定角度例如90°即可实现,在对不同棱边进行倒角时,可通过控制夹臂夹持端旋转一定角度例如45°、135°等角度实现。在研磨装置所提供的研磨面为平面的情况下,在进行对硅棒的倒角时,所述夹臂转动机构可控制夹臂夹持端与其所夹持的硅棒旋转不同的角度进行多次倒角实现,例如,对硅棒在完成一个侧面的研磨后,对该侧面相邻的一条棱边与该棱边相对的棱边,可通过旋转一定角度例如40°、45°、50°等角度进行多次倒角,得到在不同侧面交界处过渡更为圆滑的硅棒。所述角度均为从研磨的初始位置起始的旋转角度。所述实现倒角的方式可参考例如CN108942570A等专利公开文献,通过带动硅棒转动一定角度,磨具配合进行在第二方向的横向进给实现对棱角的磨削。When the silicon rod grinder is used to grind the different sides of the silicon rod or chamfer the edges, the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism. Generally, for a single crystal silicon rod that has been squared, when grinding different sides, the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°. When chamfering different edges It can be achieved by controlling the clamping end of the clamp arm to rotate a certain angle, such as 45°, 135°, etc. When the grinding surface provided by the grinding device is flat, when chamfering the silicon rod, the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps. The secondary chamfering can be realized. For example, after grinding a side surface of a silicon rod, the adjacent edge of the side surface and the opposite edge of the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering at equal angles to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding. For the method of realizing chamfering, please refer to patent publications such as CN108942570A. By driving the silicon rod to rotate to a certain angle, the grinding tool cooperates with the lateral feed in the second direction to realize the grinding of the corners.
所述第一硅棒夹具可例如为升降式硅棒夹具。在一实现方式中,所述第一硅棒夹具的夹臂安装座上设置有一升降方向的导轨,所述硅棒夹具的夹臂与所述夹臂安装座上承载夹臂的导轨可沿着所述升降导轨在第三方向运动,可用于控制硅棒外表面与研磨工具的研磨面在竖直方向的相对位置,以选择硅棒的被研磨面与研磨工具用于进行研磨的研磨区域。在本实施例的一实现方式中,所述升降导轨设置在所述夹臂安装座的直立面上,所述夹臂上对应设置 有与所述升降导轨配合的导槽及驱动所述夹臂发生升降运动的驱动机构;所述驱动机构包括行进丝杠与行进电机,所述行进丝杠沿所述升降导轨设置并连接所述行进电机,在行进电机的带动下驱动所述夹臂在第三方向运动。The first silicon rod holder may be, for example, a lifting type silicon rod holder. In an implementation manner, the clamping arm mounting seat of the first silicon rod clamp is provided with a guide rail in the lifting direction, and the clamping arm of the silicon rod clamp and the guide rail carrying the clamping arm on the clamping arm mounting seat can follow The lifting rail moves in the third direction and can be used to control the vertical relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool, so as to select the grinding surface of the silicon rod and the grinding area of the grinding tool for grinding. In an implementation of this embodiment, the lifting rail is arranged on the vertical surface of the clamping arm mounting seat, and the clamping arm is correspondingly provided with a guide groove that cooperates with the lifting rail and driving the clamping arm A driving mechanism that generates a lifting movement; the driving mechanism includes a traveling screw and a traveling motor, the traveling screw is arranged along the lifting guide rail and connected to the traveling motor, and driven by the traveling motor to drive the clamp arm in the first Movement in three directions.
在本申请的一实施例中,所述第一硅棒夹具的升降装置控制所述夹臂在所述第一转移装置从不同工作区位之间移动例如由第一工作区位至第二工作区位时或如由第二工作区位移动至第一工作区位时,所述第一硅棒夹具的夹臂及其所夹持的硅棒在升降运动驱动机构的带动下沿升降导轨移动,例如为沿着升降导轨上升至一定高度,使得所述第一硅棒夹具的夹臂与所夹持的硅棒整体高度处于所述第二硅棒夹具的夹臂及其所夹持的硅棒的上方。继而,当所述第一硅棒夹具在第一驱动机构的带动下沿第一方向运动,所述第二硅棒夹具在第二驱动机构的带动下沿第一方向运动时,第一硅棒夹具的夹臂及其夹持的硅棒对应的转移路径与第二硅棒夹具的夹臂及其夹持的硅棒对应的转移路径在空间上呈现为沿第一方向的两条平行线,且所述两条平行线分别处于不同的高度,并在水平面上的投影也即在俯视图中共线。In an embodiment of the present application, the lifting device of the first silicon rod clamp controls the clamping arm to move between different working positions of the first transfer device, for example, when the first working position is to the second working position. Or when moving from the second working area to the first working area, the clamping arm of the first silicon rod clamp and the silicon rods clamped by it move along the lifting rail under the driving of the lifting motion drive mechanism, for example, along the The lifting rail rises to a certain height, so that the overall height of the clamping arm of the first silicon rod clamp and the clamped silicon rod is above the clamping arm of the second silicon rod clamp and the silicon rod clamped by it. Then, when the first silicon rod clamp moves in the first direction under the drive of the first driving mechanism, and the second silicon rod clamp moves in the first direction under the drive of the second driving mechanism, the first silicon rod The transfer path corresponding to the clamping arm of the clamp and the silicon rod clamped by the clamp arm and the transfer path corresponding to the clamping arm of the second silicon rod clamp and the silicon rod clamped by the second silicon rod clamp are spatially presented as two parallel lines along the first direction, And the two parallel lines are respectively at different heights, and the projections on the horizontal plane are collinear in the top view.
请继续参阅图1,所述第一驱动机构包括第一移动齿轨、第一驱动齿轮与第一驱动动力源。所述第一移动齿轨沿第一方向设置,与所述第一转移导轨22平行。所述第一移动齿轨固定在所述安装框的上表面,在第一方向的长度尺度设置为与所述第一转移导轨22近似相同的长度尺度,并与第一转移导轨22平行且相邻设置。Please continue to refer to FIG. 1, the first driving mechanism includes a first moving rack, a first driving gear, and a first driving power source. The first moving rack is arranged along the first direction and is parallel to the first transfer rail 22. The first movable rack is fixed on the upper surface of the mounting frame, and the length dimension in the first direction is set to be approximately the same as the length dimension of the first transfer rail 22, and is parallel and opposite to the first transfer rail 22. Neighborhood settings.
所述第一驱动齿轮设置于所述第一硅棒夹具21上,并且与第一移动齿轨啮合,用于带动所述第一硅棒夹具21沿第一转移导轨22的运动。所述第一驱动动力源用于驱动所述第一驱动齿轮。在本申请的一实现方式中,所述第一驱动齿轮设置在所述第一硅棒夹具21的夹臂安装座上,所述第一驱动齿轮由第一驱动动力源带动旋转,所述第一驱动齿轮的轮齿与所述第一移动齿轨啮合,顺应所述第一移动齿轨行进,与第一驱动齿轮连接的第一硅棒夹具21由此在第一转移导轨22上产生相应的移动。The first driving gear is disposed on the first silicon rod holder 21 and meshes with the first moving rack, and is used to drive the first silicon rod holder 21 to move along the first transfer rail 22. The first driving power source is used to drive the first driving gear. In an implementation manner of the present application, the first drive gear is arranged on the clamping arm mounting seat of the first silicon rod clamp 21, the first drive gear is driven to rotate by a first drive power source, and the first drive gear is rotated by a first drive power source. The gear teeth of a driving gear mesh with the first moving rack and follow the first moving rack. The first silicon rod holder 21 connected with the first driving gear thus produces a corresponding response on the first transfer rail 22. Mobile.
在本实施例一实现方式中,所述第一驱动动力源可设置为驱动电机,所述驱动电机的动力输出轴与所述第一驱动齿轮轴接,控制第一驱动齿轮的运动状态,继而第一驱动驱动力源控制所述第一硅棒夹具与其所夹持的硅棒在第一方向的移动。In the first implementation of this embodiment, the first driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected with the first driving gear to control the movement state of the first driving gear, and then The first driving force source controls the movement of the first silicon rod holder and the silicon rod held by it in a first direction.
在本申请的一实施例中,所述第一驱动机构可设置在所述第一硅棒夹具上,包括行进电机与行进丝杠,所述行进丝杠沿所述第一转移导轨设置并连接所述行进电机,在行进电机的驱动下传动带动所述第一硅棒夹具沿第一转移导轨移动。In an embodiment of the present application, the first driving mechanism may be arranged on the first silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the first transfer guide rail. The traveling motor is driven by the traveling motor to drive the first silicon rod clamp to move along the first transfer rail.
请继续参阅图1,所述第二转移装置3包括第二硅棒夹具31、第二转移导轨32以及第二驱动机构。所述第二硅棒夹具31承载于所述第二转移导轨32上;所述第二转移导轨32设置在所述安装框12上表面,沿第一方向设置,限制在其上的第二硅棒夹具31沿第一方向运动; 所述第二驱动机构用于驱动第二硅棒夹具31及其所夹持的硅棒沿着第二转移导轨32移动,并使得所述第二硅棒夹具31实现在第一加工区位处和第二加工区位之间的转移。Please continue to refer to FIG. 1, the second transfer device 3 includes a second silicon rod clamp 31, a second transfer rail 32 and a second driving mechanism. The second silicon rod clamp 31 is carried on the second transfer rail 32; the second transfer rail 32 is arranged on the upper surface of the mounting frame 12 and is arranged along the first direction to limit the second silicon on it. The rod clamp 31 moves in the first direction; the second drive mechanism is used to drive the second silicon rod clamp 31 and the silicon rods held by it to move along the second transfer rail 32, and make the second silicon rod clamp 31 realizes the transfer between the first processing location and the second processing location.
请参阅图5,显示为本申请的硅棒研磨机的第二硅棒夹具31在一实施例中的结构示意图。如图5所示,所述第二硅棒夹具31包括夹臂安装座311、至少两个夹臂312与夹臂驱动机构313。Please refer to FIG. 5, which shows a schematic structural view of the second silicon rod holder 31 of the silicon rod grinder of the present application in an embodiment. As shown in FIG. 5, the second silicon rod clamp 31 includes a clamping arm mounting seat 311, at least two clamping arms 312 and a clamping arm driving mechanism 313.
请结合参考图1和图5,所述第二硅棒夹具31整体上呈现为夹臂安装座311设置在上方,夹臂安装座311以外部分包括夹臂312呈下悬状态,夹臂安装座311承载于所述安装框12的上表面,所述夹臂312从夹臂安装座311处于安装框12的中空部分向下延伸,以实现所述夹臂312所夹持的硅棒处于所述硅棒加工平台11的加工面上。1 and 5 in combination, the second silicon rod clamp 31 is shown as a whole as the clamp arm mounting seat 311 is arranged above, the part of the clamp arm mounting seat 311 including the clamp arm 312 is in a downward hanging state, and the clamp arm mounting seat 311 is carried on the upper surface of the mounting frame 12, and the clamping arm 312 extends downward from the hollow part of the clamping arm mounting seat 311 in the mounting frame 12, so as to realize that the silicon rod clamped by the clamping arm 312 is in the The processing surface of the silicon rod processing platform 11.
所述夹臂安装座311设置在第二转移导轨32上,在本实施例的一实现方式中,所述夹臂安装座311底部设置有与所述第二转移导轨32相匹配的导槽结构,所述第二转移导轨32沿第一方向布置,所述第二转移导轨32在第一方向的长度范围至少覆盖所述第一工作区与第二工作区在第一方向的位置,以确保所述第二硅棒夹具31所夹持的硅棒在两个工作区之间的移送。在本实施例的一实现方式中,所述第二转移导轨32设置为跨越所述安装框12在第一方向的完整长度。The clamp arm mounting seat 311 is provided on the second transfer rail 32. In an implementation of this embodiment, the bottom of the clamp arm mounting seat 311 is provided with a guide groove structure matching the second transfer rail 32 , The second transfer rail 32 is arranged along the first direction, and the length of the second transfer rail 32 in the first direction at least covers the positions of the first working area and the second working area in the first direction to ensure The silicon rods clamped by the second silicon rod clamp 31 are transferred between two working areas. In an implementation of this embodiment, the second transfer rail 32 is arranged to span the entire length of the mounting frame 12 in the first direction.
请结合参考图1、图3和图5,如图所示,所述第二转移导轨32与第一转移导轨22之间为平行且对称的设置,所述第一硅棒夹具21的夹臂安装座211与所述第二硅棒夹具31的夹臂安装座311分别在由所述第一转移导轨22与第二转移导轨32所限定的相互平行的路径上移动。当所述第一硅棒夹具21与其所夹持的硅棒从不同加工区位之间转移时,所述第二硅棒夹具31与其所夹持的硅棒也可在不同加工区位之间转移,第一硅棒夹具21的夹臂安装座211与第二硅棒夹具31的夹臂安装座311两者的运动相互独立,限定两转移装置上夹臂安装座的运动范围的第一转移导轨22、第二转移导轨32分别设置于不同的空间位置,互不干扰。Please refer to FIG. 1, FIG. 3 and FIG. 5 in combination. As shown in the figure, the second transfer rail 32 and the first transfer rail 22 are arranged in parallel and symmetrically, and the clamping arm of the first silicon rod clamp 21 The mounting seat 211 and the clamping arm mounting seat 311 of the second silicon rod clamp 31 respectively move on a mutually parallel path defined by the first transfer rail 22 and the second transfer rail 32. When the first silicon rod holder 21 and the silicon rods held by it are transferred between different processing locations, the second silicon rod holder 31 and the silicon rods held by it can also be transferred between different processing locations. The movement of the clamping arm mounting seat 211 of the first silicon rod holder 21 and the clamping arm mounting seat 311 of the second silicon rod holder 31 are independent of each other, and the first transfer rail 22 that defines the movement range of the clamping arm mounting seats on the two transfer devices , The second transfer guide rails 32 are respectively arranged in different spatial positions and do not interfere with each other.
在本申请的一实施例中,所述夹臂安装座上还具有第一方向的导轨。请继续参阅图5,所述夹臂312通过一第一方向的水平导轨3111设置在夹臂安装座311上并可产生在第一方向的移动。In an embodiment of the present application, the clamp arm mounting seat also has a first direction guide rail. Please continue to refer to FIG. 5, the clamping arm 312 is disposed on the clamping arm mounting seat 311 through a horizontal rail 3111 in a first direction and can move in the first direction.
所述至少一对夹臂312沿第一方向对向设置,用于夹持硅棒的两个端面。所述硅棒为经过开方的细长型结构,且其长度方向沿第一方向放置,所述端面即为长度方向两端的截面。所述夹臂从所述夹臂安装座处下垂,夹臂夹持端位于夹臂下方用于直接接触夹持硅棒。The at least one pair of clamping arms 312 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod. The silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction. The clamping arm hangs down from the clamping arm mounting seat, and the clamping end of the clamping arm is located below the clamping arm for directly contacting and clamping the silicon rod.
所述夹臂驱动机构313可驱动所述至少一对夹臂312中的至少一个夹臂沿着所述第一方向移动,以调节所述一对相对设置的夹臂之间的距离。沿第一方向相对设置的两夹臂夹持端相向靠近夹紧硅棒,并保持夹紧状态将硅棒在不同工作区之间移送与研磨,在研磨结束后将 硅棒转运至承载位置后相互远离以释放加工后硅棒。在本实施例的某些实现方式中,所述夹臂驱动机构314可以设置为一行进电机,驱动所述夹臂312沿所述夹臂安装座311的导轨3111移动。The clamping arm driving mechanism 313 can drive at least one clamping arm of the at least one pair of clamping arms 312 to move along the first direction to adjust the distance between the pair of opposite clamping arms. The clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing. In some implementations of this embodiment, the clamping arm driving mechanism 314 may be configured as a traveling motor to drive the clamping arm 312 to move along the guide rail 3111 of the clamping arm mounting seat 311.
在本申请的一实施例中,所述夹臂驱动机构包括驱动电机、驱动齿轮和一对齿条。所述驱动电机带动驱动齿轮旋转,所述一对齿条与所述驱动齿轮的齿轮圆周上的相对的两侧啮合,即两齿条对应的与驱动齿轮啮合的两个啮合处的连线经过所述驱动齿轮的旋转中心。当所述驱动齿轮旋转时,每一齿条在齿轮的带动下运动,每一齿条的运动方向即其对应的啮合处驱动齿轮旋转的方向,由于两齿条分别与所述驱动齿轮圆周上相对的两侧啮合,在驱动齿轮的带动下具有相同大小的线速度,但运动方向相反。在本实施例的一实现方式中,所述一对齿条中的每一齿条均呈细长结构,与驱动齿轮啮合的齿排布在长度方向,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端连接一夹臂,在驱动齿轮的带动下两齿条反向运动,使所述一对夹臂的两夹臂在第一方向沿夹臂安装座导轨相互靠近或相互远离的移动。In an embodiment of the present application, the clamping arm driving mechanism includes a driving motor, a driving gear, and a pair of racks. The driving motor drives the driving gear to rotate, and the pair of racks mesh with the opposite sides of the gear circumference of the driving gear, that is, the line of the two meshing points corresponding to the two racks meshing with the driving gear passes through The center of rotation of the drive gear. When the driving gear rotates, each rack moves under the drive of the gear, and the direction of movement of each rack is the direction in which the corresponding meshing drive gear rotates. Because the two racks are on the circumference of the driving gear respectively The two opposite sides are engaged, and they have the same linear velocity driven by the driving gear, but the direction of movement is opposite. In an implementation of this embodiment, each rack of the pair of racks has a slender structure, and the teeth meshed with the driving gear are arranged in the length direction, and each tooth of the pair of racks One end of the bar is meshed with the drive gear, and the other end is connected with a clamping arm. Driven by the drive gear, the two racks move in the opposite direction, so that the two clamping arms of the pair of clamping arms follow the clamping arm mounting seat guide rail in the first direction. Move closer to or away from each other.
在本申请的一实施例中,所述夹臂呈旋转式结构,如图5所示,所述第二硅棒夹具31还包括夹臂转动机构314,用于驱动所述夹臂转动。在本实施例的一实现方式中,所述一对夹臂312的任一夹臂的夹持端设置有可转动的结构,在所述夹臂转动机构314的驱动下使得夹臂夹持端以所述硅棒的长度方向即第一方向为轴线旋转,被夹持硅棒发生相应的以第一方向为轴线的旋转。在实际研磨中,硅棒需进行的磨面与倒角在长度方向的四个面及四个面之间交界的棱边上,由本申请所提供的夹臂,可实现对硅棒不同磨面及不同棱边的选择与控制。In an embodiment of the present application, the clamping arm has a rotating structure. As shown in FIG. 5, the second silicon rod clamp 31 further includes a clamping arm rotation mechanism 314 for driving the clamping arm to rotate. In an implementation of this embodiment, the clamping end of any clamping arm of the pair of clamping arms 312 is provided with a rotatable structure. Driven by the clamping arm rotation mechanism 314, the clamping end of the clamping arm is Taking the length direction of the silicon rod, that is, the first direction as the axis rotation, the clamped silicon rod rotates correspondingly with the first direction as the axis. In actual grinding, the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces. The clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
在本实施例的某些实施方式中,所述夹臂夹持端的接触面可以设置为在竖直方向的接触面或包括竖直方向的平面的接触面。所述接触面设置在可旋转的平台上,所述平台可设置为自定义的规则几何图形或不规则几何图形。In some implementations of this embodiment, the contact surface of the clamping end of the clamp arm may be set as a contact surface in a vertical direction or a contact surface including a plane in the vertical direction. The contact surface is set on a rotatable platform, and the platform can be set as a custom regular geometric figure or an irregular geometric figure.
在本申请的一实施例中,所述可旋转的平台可设置为具有锁定功能的铰接装置铰接成的整体,可沿第一方向的轴线旋转。旋转轴的轴线连接于所述夹臂转动机构。In an embodiment of the present application, the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction. The axis of the rotating shaft is connected to the clamp arm rotating mechanism.
在本申请的一实施例中,所述夹臂的夹持端可设置为一可旋转的圆台,所述圆台的圆形平面与硅棒端面接触,在贴紧硅棒端面后保持与硅棒端面相对静止。所述硅棒夹持端还包括锁紧结构,在对某一选定的平面进行磨面时所述夹臂夹持端处于锁紧状态。在不同磨面的切换中,所述硅棒夹持端在夹臂转动机构的带动下沿圆台圆心旋转。In an embodiment of the present application, the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod. The end face is relatively static. The clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected plane is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
请继续参阅图4,在本申请的一实施例中,所述夹臂的夹持端包括可旋转的圆台与设置在圆台上的一系列凸出触点,所述每一触点具有一接触平面。所述圆台在夹臂转动机构的带动下旋转,在本实施例的一实现方式中,所述触点的凸出长度即在第一方向的位置可调节,使得在对夹持硅棒的过程中,对端面平整度较低的硅棒,可根据硅棒端面调整触点的凸出长 度,使得每一接触面与硅棒端面处于贴紧状态。所述凸出长度即从圆台的圆平面至触点的接触平面间第一方向的长度。Please continue to refer to FIG. 4, in an embodiment of the present application, the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact flat. The round table rotates under the drive of the clamping arm rotation mechanism. In an implementation of this embodiment, the protruding length of the contact point, that is, the position in the first direction, can be adjusted, so that the process of clamping the silicon rod Among them, for silicon rods with relatively low end faces, the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods. The protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
在本申请的一实施例中,所述硅棒夹具的夹持端设置有压力传感器,以基于所检测的压力状态调整触点的凸出长度。通常的,在夹持硅棒的过程中,所述第一硅棒夹具的一对夹臂在夹臂驱动机构的驱动下沿第一方向相互靠近,至所述夹持端的接触面与所需夹持的硅棒的端面相互接触,当所述夹持端设置有多个触点并探测到部分触点与所接触硅棒的端面接触的压力值小于一设定值或设定区域时,可通过调整触点的凸出长度(一般为朝向硅棒端面靠近的方向)以改变夹紧度;又或者,所述第一硅棒夹具的一对夹臂的每一夹持端均设置为一个接触面,在对硅棒进行夹持的过程中,通过所述夹臂驱动机构驱动一对夹臂朝向硅棒两端的端面相互靠近以实现,在所述夹持端与硅棒端面接触后,由压力传感器检测硅棒的夹紧程度,当达到设定的压力范围时即夹臂驱动机构控制停止所述一对夹臂的相向运动。In an embodiment of the present application, the clamping end of the silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state. Generally, in the process of clamping the silicon rod, a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one. The end faces of the clamped silicon rods are in contact with each other. When the clamping end is provided with a plurality of contacts and it is detected that the pressure value of the part of the contacts in contact with the end face of the contacted silicon rod is less than a set value or set area, The degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to A contact surface, in the process of clamping the silicon rod, a pair of clamping arms are driven by the clamping arm drive mechanism to approach the end faces of the two ends of the silicon rod to approach each other. After the clamping end is in contact with the end face of the silicon rod , The pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
请继续参阅图5,所述夹臂转动机构314可设置在一对夹臂312中的一个夹臂上,以带动所述一对夹臂的夹持端与所夹持的硅棒旋转。Please continue to refer to FIG. 5, the clamping arm rotation mechanism 314 can be arranged on one of the pair of clamping arms 312 to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate.
在另一实施例中,所述夹臂转动机构设置在一对夹臂的每一夹臂上,并协同运动控制所述一对夹臂的两个夹持端发生相同角度与方向的转动。在某些实现方式中,所述夹臂转动机构可设置为一驱动电机。In another embodiment, the clamping arm rotation mechanism is arranged on each clamping arm of a pair of clamping arms, and cooperates to control the two clamping ends of the pair of clamping arms to rotate in the same angle and direction. In some implementations, the clamping arm rotation mechanism may be configured as a driving motor.
在由所述硅棒研磨机对硅棒的不同侧面进行磨面或对棱边进行倒角时,通过所述夹臂转动机构驱动夹臂夹持端旋转以实现。通常对经过开方的单晶硅棒,在对不同侧面进行研磨时,所述夹臂转动机构控制夹臂夹持端旋转一定角度例如90°即可实现,在对不同棱边进行倒角时,可通过控制夹臂夹持端旋转一定角度例如45°、135°等角度实现。在研磨装置所提供的研磨面为平面的情况下,在进行对硅棒的倒角时,所述夹臂转动机构可控制夹臂夹持端与其所夹持的硅棒旋转不同的角度进行多次倒角实现,例如,对硅棒完成一个侧面的研磨后,对该侧面相邻的一条棱边及与该棱边相对的棱边,可通过旋转一定角度例如40°、45°、50°等角度进行多次倒角,得到在不同侧面交界处过渡更为圆滑的硅棒。所述角度均为从研磨的初始位置起始的旋转角度。所述实现倒角的方式可参考例如CN108942570A等专利公开文献,通过带动硅棒转动一定角度,磨具配合进行在第二方向的横向进给实现对棱角的磨削。When the silicon rod grinder is used to grind the different sides of the silicon rod or chamfer the edges, the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism. Generally, for a single crystal silicon rod that has been squared, when grinding different sides, the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°. When chamfering different edges It can be achieved by controlling the clamping end of the clamp arm to rotate a certain angle, such as 45°, 135°, etc. When the grinding surface provided by the grinding device is flat, when chamfering the silicon rod, the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps. The secondary chamfering is realized. For example, after grinding a side surface of the silicon rod, an edge adjacent to the side surface and the edge opposite to the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering at equal angles to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding. The method of realizing chamfering can refer to patent publications such as CN108942570A. By driving the silicon rod to rotate to a certain angle, the abrasive tool cooperates with the lateral feed in the second direction to realize the grinding of the corners.
在本申请的一实施例中,如图5所示,所述第二硅棒夹具31为升降式硅棒夹具。在一实现方式中,所述第二硅棒夹具31的夹臂安装座311上设置有一第三方向的升降导轨315,所述第二硅棒夹具31的夹臂312与所述夹臂安装座311上承载夹臂312的导轨3111可沿着所述升降导轨315在第三方向运动,可用于控制硅棒外表面与研磨工具的研磨面在竖直方向的相对位置,以选择硅棒的被研磨面与研磨工具用于进行研磨的研磨区域。在本实施例的一实 现方式中,所述升降导轨315设置在所述夹臂安装座311的直立面上,所述夹臂312上对应设置有与所述升降导轨315配合的导槽及驱动所述夹臂312发生升降运动的驱动机构;所述驱动机构包括行进丝杠与行进电机,所述行进丝杠沿所述升降导轨设置并连接所述行进电机,在行进电机的带动下驱动所述夹臂在第三方向运动。In an embodiment of the present application, as shown in FIG. 5, the second silicon rod clamp 31 is an elevating silicon rod clamp. In an implementation manner, the clamping arm mounting seat 311 of the second silicon rod clamp 31 is provided with a third-direction lifting rail 315, and the clamping arm 312 of the second silicon rod clamp 31 and the clamping arm mounting seat The guide rail 3111 carrying the clamp arm 312 on the 311 can move in the third direction along the lifting guide rail 315, and can be used to control the vertical relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool to select the silicon rod. The grinding surface and grinding tool are used for grinding the grinding area. In an implementation of this embodiment, the lifting rail 315 is arranged on the vertical surface of the clamping arm mounting seat 311, and the clamping arm 312 is correspondingly provided with a guide groove and a drive that cooperate with the lifting rail 315 The driving mechanism for the lifting movement of the clamping arm 312; the driving mechanism includes a traveling screw and a traveling motor, the traveling screw is arranged along the lifting guide rail and connected to the traveling motor, and drives the traveling motor under the driving of the traveling motor. The clamp arm moves in the third direction.
请继续参阅图1,所述第二驱动机构(图中未予以显示)包括第二移动齿轨、第二驱动齿轮与第二驱动动力源。所述第二移动齿轨沿第一方向设置,与所述第二转移导轨平行。所述第二移动齿轨固定在所述安装框12的上表面,其在第一方向的长度尺度设置为与所述第二转移导轨32近似相同的长度尺度,并与第二转移导轨32平行且相邻设置。Please continue to refer to FIG. 1, the second driving mechanism (not shown in the figure) includes a second moving rack, a second driving gear, and a second driving power source. The second moving rack is arranged along the first direction and is parallel to the second transfer rail. The second movable rack is fixed on the upper surface of the mounting frame 12, and its length dimension in the first direction is set to be approximately the same length dimension as the second transfer rail 32, and is parallel to the second transfer rail 32 And set up next to each other.
所述第二驱动齿轮设置于所述第二硅棒夹具31上,并且与第二移动齿轨啮合,用于带动所述第二硅棒夹具31沿第二转移导轨32的运动。所述第二驱动动力源用于驱动所述第二驱动齿轮。在本申请的一实现方式中,所述第二驱动齿轮设置在所述第二硅棒夹具31的夹臂安装座上,所述第二驱动齿轮由第二驱动动力源带动旋转,所述第二驱动齿轮的轮齿与所述第二移动齿轨啮合,顺应所述第二移动齿轨行进,与第二驱动齿轮连接的第二硅棒夹具31由此在第二转移导轨32上产生相应的移动。The second driving gear is disposed on the second silicon rod clamp 31 and meshes with the second moving rack, for driving the second silicon rod clamp 31 to move along the second transfer rail 32. The second driving power source is used to drive the second driving gear. In an implementation manner of the present application, the second drive gear is arranged on the clamping arm mounting seat of the second silicon rod clamp 31, the second drive gear is driven to rotate by a second drive power source, and the first The gear teeth of the second drive gear mesh with the second moving rack and follow the second moving rack. The second silicon rod clamp 31 connected with the second drive gear thus produces a corresponding response on the second transfer rail 32. Mobile.
在本实施例一实现方式中,所述第二驱动动力源可设置为驱动电机,所述驱动电机的动力输出轴与所述第二驱动齿轮轴接,控制第二驱动齿轮的运动状态,继而第二驱动驱动力源控制所述第一硅棒夹具与其所夹持的硅棒在第一方向的移动。In the first implementation of this embodiment, the second driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected to the second driving gear to control the movement state of the second driving gear, and then The second driving force source controls the movement of the first silicon rod holder and the silicon rod clamped by the first silicon rod holder in the first direction.
在本申请的一实施例中,所述第二驱动机构可设置在所述第二硅棒夹具上,包括行进电机与行进丝杠,所述行进丝杠沿所述第二转移导轨设置并连接所述行进电机,在行进电机的驱动下传动带动所述第二硅棒夹具沿第二转移导轨移动。In an embodiment of the present application, the second driving mechanism may be arranged on the second silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the second transfer guide rail. The traveling motor is driven by the traveling motor to drive the second silicon rod clamp to move along the second transfer rail.
在实际设置中,在保持所设计的加工效率的同时,为缩小所述硅棒研磨机的尺寸规格,所述第一硅棒夹具与第二硅棒夹具的夹臂与其所夹持的硅棒在俯视投影图上共线,共线方向即为第一方向。所述第一硅棒夹具升降装置控制所述第一硅棒夹具的夹臂及其所夹持的硅棒上升至一定高度位置,使得所述在俯视投影上共线的第一硅棒夹臂的夹臂及其夹持的硅棒和第二硅棒夹具的夹臂及其夹持的硅棒处于不同的高度位置,满足在转移过程中第一硅棒夹具与所夹持硅棒和第二硅棒夹具与所夹持硅棒之间不发生碰撞,实现两硅棒夹具在不同加工区位之间的安全的转移。In the actual setting, while maintaining the designed processing efficiency, in order to reduce the size of the silicon rod grinder, the clamping arms of the first silicon rod clamp and the second silicon rod clamp and the silicon rods clamped by them The collinear direction is the first direction on the top-view projection image. The first silicon rod clamp lifting device controls the clamping arm of the first silicon rod clamp and the silicon rod clamped by it to rise to a certain height position, so that the first silicon rod clamping arm that is collinear in the top view projection The clamping arms and the silicon rods held by the second silicon rod clamp and the clamping arms and the silicon rods clamped by the second silicon rod clamp are at different height positions to meet the requirements of the first silicon rod clamp and the clamped silicon rod and the second silicon rod during the transfer process. There is no collision between the two silicon rod clamps and the clamped silicon rods, and the safe transfer of the two silicon rod clamps between different processing locations is realized.
请参阅图6,显示为一实施例中本申请的硅棒研磨机的简化结构示意图。请结合参考图1和图6,如图1与图6所示,所述第一转移装置2与第二转移装置3分别架设于所述安装框12的左右两端,所述第二转移装置3包括第二转移导轨32,所述第二转移导轨32与第一转移导轨31为平行设置。分别承载于第一转移导轨22和第二转移导轨32上的第一硅棒夹具 21与第二硅棒夹具31结构相同,分别在对应驱动装置控制下独立工作。其中,当所述第二转移装置及第一转移装置在转移工作状态下,所述第一硅棒夹具夹持的硅棒与第二硅棒夹具夹持的硅棒位于不同高度位置。Please refer to FIG. 6, which shows a simplified structural diagram of the silicon rod grinding machine of the present application in an embodiment. Please refer to FIGS. 1 and 6 in combination. As shown in FIGS. 1 and 6, the first transfer device 2 and the second transfer device 3 are respectively erected on the left and right ends of the mounting frame 12. The second transfer device 3 includes a second transfer rail 32, and the second transfer rail 32 and the first transfer rail 31 are arranged in parallel. The first silicon rod clamp 21 and the second silicon rod clamp 31 respectively carried on the first transfer rail 22 and the second transfer rail 32 have the same structure and work independently under the control of the corresponding driving device. Wherein, when the second transfer device and the first transfer device are in a transfer working state, the silicon rods clamped by the first silicon rod clamp and the silicon rods clamped by the second silicon rod clamp are located at different height positions.
所述第一硅棒夹具21与第二硅棒夹具31其夹具本身在第二方向为非对称结构,所述第一硅棒夹具21与第二硅棒夹具31在第二反向设置也即镜像设置,所述第一硅棒夹具21与第二硅棒夹具31在夹持状态下或在粗磨磨具41与精磨磨具51同时处于磨削状态时所夹持的硅棒在空间中的同一直线上,且所述同一直线为沿着第一方向的直线。所述第一硅棒夹具21与第二硅棒夹具31可分别沿第一转移导轨22与第二转移导轨32移动,具有在第一方向运动的自由度,所述硅棒夹具均配置有升降导轨,使得被夹持的硅棒可通过第三方向和第一方向的运动交换位置并在移动中处于不同水平面的交错状态。The first silicon rod clamp 21 and the second silicon rod clamp 31 have an asymmetric structure in the second direction. The first silicon rod clamp 21 and the second silicon rod clamp 31 are arranged in the second reverse direction, that is, Mirrored arrangement, the first silicon rod clamp 21 and the second silicon rod clamp 31 are in the clamping state or when the rough grinding tool 41 and the fine grinding tool 51 are in the grinding state at the same time. On the same straight line in and the same straight line is a straight line along the first direction. The first silicon rod clamp 21 and the second silicon rod clamp 31 can move along the first transfer rail 22 and the second transfer rail 32 respectively, and have the freedom of movement in the first direction. The silicon rod clamps are both equipped with lifting The guide rail allows the clamped silicon rods to exchange positions through movement in the third direction and the first direction and are in a staggered state of different horizontal planes during movement.
所述第一硅棒夹具21的升降导轨与所述第二硅棒夹具31的升降导轨在第三方向上的移动范围可满足两硅棒夹具的夹臂夹持端与所夹持的硅棒在处于不同的高度区间内。The moving range of the lifting guide rail of the first silicon ingot clamp 21 and the lifting guide rail of the second silicon ingot clamp 31 in the third direction can satisfy that the clamping ends of the clamping arms of the two silicon ingot clamps are between the clamped silicon rods. Are in different height intervals.
所述第一转移路径即所述第一硅棒夹具21在夹持状态下将所夹持的硅棒从第一加工区位转移至第二加工区位、或者将硅棒从第二加工区位转移至第一加工区位,被夹持的硅棒所经历的转移路径。The first transfer path, that is, the first silicon rod clamp 21 in the clamping state transfers the clamped silicon rod from the first processing location to the second processing location, or transfers the silicon rod from the second processing location to the second processing location. The first processing location, the transfer path of the clamped silicon rod.
所述第二转移路径即所述第二硅棒夹具31在夹持状态下将所夹持的硅棒从第一加工区位转移至第二加工区位、或者将硅棒从第二加工区位转移至第一加工区位,被夹持的硅棒所经历的转移路径。The second transfer path, that is, the second silicon rod clamp 31 in the clamping state transfers the clamped silicon rod from the first processing area to the second processing area, or transfers the silicon rod from the second processing area to The first processing location, the transfer path of the clamped silicon rod.
请参阅图7和图8,显示为在一实施例中所述第一硅棒夹具夹持的硅棒对应的第一转移路径与第二硅棒夹具夹持的硅棒对应的第二转移路径的简化示意图。如7图所示,所述第一转移路径包括升降方向也即所述第三方向的第一转移段S1、第一方向的第二转移段S2,以及升降方向的第三转移段S3;所述第二转移路径包括第一方向的单向转移段S4。Please refer to FIGS. 7 and 8, which show the first transfer path corresponding to the silicon rod clamped by the first silicon rod clamp and the second transfer path corresponding to the silicon rod clamped by the second silicon rod clamp in an embodiment. Simplified schematic diagram. As shown in Figure 7, the first transfer path includes a first transfer section S1 in the lifting direction, that is, the third direction, a second transfer section S2 in the first direction, and a third transfer section S3 in the lift direction; The second transfer path includes a one-way transfer section S4 in the first direction.
具体地,在所述第一硅棒夹具及其所夹持的硅棒a与第二硅棒夹具及其所夹持的硅棒b的位置在所述第一加工区位和第二加工区位之间切换时,所述第一硅棒夹具所夹持的硅棒a的转移路径可以是:Specifically, the positions of the first silicon rod clamp and its clamped silicon rod a and the second silicon rod clamp and its clamped silicon rod b are between the first processing zone and the second processing zone. When switching between, the transfer path of the silicon rod a clamped by the first silicon rod clamp may be:
从如图7所示的初始位置开始,所述第一硅棒夹具夹持的硅棒a与第二硅棒夹具夹持的硅棒b分别处于两个加工区位的同一水平面或高度相近的水平面上,第一硅棒夹具的夹臂夹持端与所夹持的硅棒a沿着升降导轨运动至一定高度,即形成所述升降方向的第一转移段S1;Starting from the initial position shown in FIG. 7, the silicon rod a held by the first silicon rod holder and the silicon rod b held by the second silicon rod holder are respectively on the same horizontal plane or a horizontal plane with a similar height in the two processing locations. Above, the clamping end of the clamping arm of the first silicon rod clamp and the clamped silicon rod a move to a certain height along the lifting rail, that is, the first transfer section S1 in the lifting direction is formed;
而后所述第一硅棒夹具及其夹持的硅棒a整体在第一驱动装置的带动下沿着第一转移导轨在第一方向运动,即形成所述第一方向的第二转移段S2,所述第二转移段的两端端点分别位于第一加工区位和第二加工区位;Then the first silicon rod clamp and the silicon rod a held by it as a whole move in the first direction along the first transfer rail under the drive of the first driving device, that is, the second transfer section S2 in the first direction is formed. , The two end points of the second transfer section are respectively located at the first processing location and the second processing location;
当所述第一硅棒夹具所夹持的硅棒a沿第一方向转移形所述第二转移段S2的同时,所述第二硅棒夹具及其夹持的硅棒b整体在第二驱动装置的带动下沿第一方向移动,即形成所述第一方向的单向转移段S4,所述单向转移段的两端端点分别位于第一加工区位和第二加工区位,例如当所述第一硅棒夹具从第一加工区位转移至第二加工区位时,所述第二硅棒夹具从第二加工区位转移至第一加工区位;While the silicon rod a clamped by the first silicon rod clamp is transferred along the first direction to form the second transfer section S2, the second silicon rod clamp and the silicon rod b clamped by the second silicon rod clamp are integrated in the second Driven by the driving device to move in the first direction, that is, the one-way transfer section S4 in the first direction is formed. The two end points of the one-way transfer section are located in the first processing area and the second processing area, for example, when the When the first silicon rod fixture is transferred from the first processing location to the second processing location, the second silicon rod fixture is transferred from the second processing location to the first processing location;
在所述第二硅棒夹具及其夹持的硅棒b离开第二加工区位后所述第一硅棒夹具的夹臂夹持端与所夹持的硅棒在升降装置的控制下下降,即形成所述升降方向的第三转移段S3。After the second silicon rod clamp and its clamped silicon rod b leave the second processing zone, the clamping end of the clamp arm of the first silicon rod clamp and the clamped silicon rod descend under the control of the lifting device, That is, the third transfer section S3 in the lifting direction is formed.
请结合参考图7和图8,在如图8所示状态下,所述第一硅棒夹具所夹持的硅棒a与所述第二硅棒夹具夹持的硅棒b分别从初始的加工区位转移到了另一加工区位,即完成了一次转移。Please refer to FIGS. 7 and 8 in combination. In the state shown in FIG. 8, the silicon rod a clamped by the first silicon rod clamp and the silicon rod b clamped by the second silicon rod clamp are respectively changed from the initial The processing location is transferred to another processing location, that is, a transfer is completed.
如图8所示,根据加工的需要,当所述第一硅棒夹具与其所夹持的硅棒a与第二硅棒夹具与其所夹持的硅棒b需要再次从一加工区位转移至另一加工区位时,可顺应相似的方式进行实现,例如所述第一硅棒夹具夹持的硅棒a在沿升降导轨上升至一定高度形成升降方向的第一转移段S1;继而所述第一硅棒夹具及其所夹持的硅棒a整体沿第一转移导轨移动形成所述第一方向的第二转移段S2,所述第二转移段S2的方向由第一驱动装置进行控制,可从第一加工区位至第二加工区位或从第二加工区位至第一加工区位;在此阶段,所述第二硅棒夹具及其夹持的第二硅棒b在第二驱动装置的驱动下沿第一方向运动,即形成所述第一方向的单向转移段S4;而后所述第一硅棒夹具夹持的硅棒a沿其升降导轨下降,形成所述升降方向的第三转移段S3。As shown in Figure 8, according to processing needs, when the first silicon rod clamp and its clamped silicon rod a and the second silicon rod clamp and its clamped silicon rod b need to be transferred from one processing location to another again A processing zone can be implemented in a similar manner. For example, the silicon rod a clamped by the first silicon rod clamp rises along the lifting rail to a certain height to form a first transfer section S1 in the lifting direction; and then the first transfer section S1 in the lifting direction is formed. The silicon rod holder and the silicon rod a held by it as a whole move along the first transfer guide rail to form the second transfer section S2 in the first direction. The direction of the second transfer section S2 is controlled by the first drive device. From the first processing area to the second processing area or from the second processing area to the first processing area; at this stage, the second silicon rod holder and the second silicon rod b held by it are driven by the second driving device Move down in the first direction, that is, form the one-way transfer section S4 in the first direction; then the silicon rod a clamped by the first silicon rod clamp descends along its lifting rail to form the third transfer in the lifting direction Section S3.
完成转移后,所述第一硅棒夹具与第二硅棒夹具与其所夹持的硅棒再次交换了加工区位,在对多根硅棒进行加工的过程中,第一加工区位与第二加工区位的研磨装置可同时进行加工,对加工完成的硅棒卸载后安装新的待研磨硅棒,循环上述硅棒转移的过程。After the transfer is completed, the first silicon rod clamp and the second silicon rod clamp exchange the processing positions with the silicon rods held by them again. In the process of processing multiple silicon rods, the first processing position and the second processing position The polishing device in the location can perform processing at the same time. After unloading the processed silicon rod, a new silicon rod to be ground is installed, and the above-mentioned silicon rod transfer process is cycled.
所述第一转移路径中升降方向的第一转移段S1与第三转移段S3高度由所述第一硅棒夹具的升降装置进行调节,在实际作业中,在升降导轨所允许的升降范围内,可根据实现转移的需要控制所述第一转移段S1与第三转移段S3对应的升降高度;所述第二转移路径中第一方向的单向转移段S4与所述第一转移路径中的第一方向的第二转移段位于不同的高度位置,即满足转移中所述第一硅棒夹具夹持硅棒a与所述第二硅棒夹具夹持硅棒b处于不同高度位置,两硅棒上下交错而实现安全转移。The heights of the first transfer section S1 and the third transfer section S3 in the lifting direction in the first transfer path are adjusted by the lifting device of the first silicon rod clamp, and in actual operation, within the lifting range allowed by the lifting rail , The lifting heights corresponding to the first transfer section S1 and the third transfer section S3 can be controlled according to the needs of the transfer; the one-way transfer section S4 in the first direction in the second transfer path and the first transfer path The second transfer section in the first direction is located at different height positions, which means that the first silicon rod clamp clamps silicon rod a and the second silicon rod clamp clamps silicon rod b in different height positions during the transfer. The silicon rods are staggered up and down to achieve safe transfer.
在本申请的另一实施例中,所述第一硅棒夹具的夹臂与第二硅棒夹具的夹臂在空间中均可发生第一方向和第三方向的运动。即所述第二硅棒夹具所夹持硅棒对应的第二转移路径也包括在升降方向的转移段,由所述第二硅棒夹具的升降装置进行控制其升降高度。在实际转 移中,应当理解,所述第一转移路径与第二转移路径并不是唯一的固定路径,在转移中可避免硅棒研磨机的结构或硅棒等之间发生碰撞,所述第一转移路径与第二转移路径在第一方向的转移段处于满足安全转移的不同高度位置即可。In another embodiment of the present application, the clamping arm of the first silicon rod clamp and the clamping arm of the second silicon rod clamp can both move in the first direction and the third direction in space. That is, the second transfer path corresponding to the silicon rod clamped by the second silicon rod clamp also includes a transfer section in the lifting direction, and the lifting height of the second silicon rod clamp is controlled by the lifting device of the second silicon rod clamp. In the actual transfer, it should be understood that the first transfer path and the second transfer path are not the only fixed path. During the transfer, collisions between the structure of the silicon rod grinder or silicon rods can be avoided. It is sufficient that the transfer sections of the transfer path and the second transfer path in the first direction are at different height positions that satisfy safe transfer.
请参阅图9,显示为所述硅棒研磨机在一实施例中简化结构示意图。如图9所示,所述第一转移装置2或/与第二转移装置3处于硅棒转移状态。所述第一硅棒夹具21与第二硅棒夹具31均设置有升降导轨,在由升降导轨限定的可移动范围内,所述第一硅棒夹具21所夹持的硅棒与所述第二硅棒夹具31所夹持的硅棒的高度可调节,所形成的第一转移路径与第二转移路径也不唯一,在实际调节中,可根据满足安全转移的需要使得两硅棒及其夹具在其所占据的高度范围不发生交叠即可。所述硅棒及夹具占据的高度范围即被夹持硅棒的下表面或夹臂夹持端的下表面至承载夹臂的水平导轨的上表面。Please refer to FIG. 9, which shows a simplified structure diagram of the silicon rod grinding machine in an embodiment. As shown in FIG. 9, the first transfer device 2 or/and the second transfer device 3 are in a silicon rod transfer state. Both the first silicon rod clamp 21 and the second silicon rod clamp 31 are provided with lifting rails. Within the movable range defined by the lifting rails, the silicon rod clamped by the first silicon rod clamp 21 and the first silicon rod clamp 21 The height of the silicon rods held by the two silicon rod clamps 31 can be adjusted, and the formed first transfer path and the second transfer path are not unique. In actual adjustment, the two silicon rods and their It is sufficient that the clamps do not overlap in the height range occupied by them. The height range occupied by the silicon rod and the clamp is from the lower surface of the clamped silicon rod or the lower surface of the clamping end of the clamp arm to the upper surface of the horizontal guide rail carrying the clamp arm.
请继续参阅图2,所述粗磨装置4包括至少一对粗磨磨具41与粗磨磨具进退机构42。Please continue to refer to FIG. 2, the rough grinding device 4 includes at least a pair of rough grinding tools 41 and a rough grinding tool advance and retreat mechanism 42.
所述至少一对粗磨磨具41设置在第一加工区位处,所述一对粗磨磨具41呈现为在第二方向对向设置。在某些实现方式中,所述粗磨磨具41包括砂轮与旋转轴,所述砂轮具有一定颗粒度与粗糙度,相对设置的两砂轮分别提供给被夹持硅棒对称的两个磨面,在某些实施方式中,所述砂轮为圆形并且中间设置有通孔。所述砂轮由磨粒与结合剂固结而成,形成具有磨粒部的表面与待磨削的硅棒表面接触旋转。所述粗磨砂轮具有一定的磨粒尺寸与磨粒密度,同时砂轮中具有气孔。所述砂轮的磨料根据研磨硅棒的需要可设置为三氧化二铝、碳化硅、金刚石、立方氮化硼等硬度大于硅材料硬度的磨粒。The at least one pair of rough grinding tools 41 are arranged at the first processing location, and the pair of rough grinding tools 41 appear to be oppositely arranged in the second direction. In some implementations, the rough grinding tool 41 includes a grinding wheel and a rotating shaft, the grinding wheel has a certain granularity and roughness, and two opposite grinding wheels are provided for the two symmetrical grinding surfaces of the clamped silicon rods. In some embodiments, the grinding wheel is circular and has a through hole in the middle. The grinding wheel is formed by consolidating abrasive grains and a bonding agent, forming a surface with an abrasive grain portion that contacts and rotates with the surface of the silicon rod to be ground. The rough grinding wheel has a certain size and density of abrasive grains, and at the same time there are pores in the grinding wheel. The abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
所述粗磨磨具进退机构42用于驱动所述至少一对粗磨磨具41中的至少一个粗磨磨具41沿第二方向作横向移动,所述第二方向即垂直于第一方向的所定义的硅棒研磨机的宽度方向。所述粗磨磨具进退机构42控制所述一对粗磨磨具41中的至少一个粗磨磨具在第二方向的位移,以实现调整一对粗磨磨具42中的两个粗磨磨具之间在第二方向的相对距离,进而控制在磨削过程中的进给量也即决定了磨削量。The rough grinding tool advance and retreat mechanism 42 is used to drive at least one rough grinding tool 41 of the at least one pair of rough grinding tools 41 to move laterally in a second direction, the second direction being perpendicular to the first direction The width direction of the defined silicon rod grinder. The rough grinding tool advance and retreat mechanism 42 controls the displacement of at least one rough grinding tool in the pair of rough grinding tools 41 in the second direction, so as to adjust the two rough grinding tools in the pair of rough grinding tools 42 The relative distance between the grinding tools in the second direction, which controls the feed rate during the grinding process, also determines the grinding amount.
在某些实现方式中,对每一对粗磨磨具配置有粗磨磨具进退机构。在如图2所示的实施例中,所述粗磨磨具进退机构包括一滑动导轨422、驱动电机421、滚珠丝杠(图中未显示)。所述滑动导轨422沿第二方向设置,设于所述机座的第一加工区位上,所述粗磨磨具41的底部设置有与所述滑动导轨422配合的沿第二方向的导槽,所述滚珠丝杠沿所述滑动导轨422设置并与所述驱动电机421轴接。In some implementations, each pair of rough grinding tools is equipped with a rough grinding tool advance and retreat mechanism. In the embodiment shown in FIG. 2, the rough grinding tool advance and retreat mechanism includes a sliding guide rail 422, a driving motor 421, and a ball screw (not shown in the figure). The sliding guide rail 422 is arranged along the second direction and is arranged on the first processing area of the machine base. The bottom of the rough grinding tool 41 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 422. The ball screw is arranged along the sliding guide rail 422 and is axially connected to the driving motor 421.
在本申请的一实施例中,所述至少一对粗磨磨具中的一磨具配置有所述驱动电机与滚珠丝杠,通过移动相对设置的一对磨具中的其中一磨具以改变粗磨磨具之间的相对距离。In an embodiment of the present application, one of the at least one pair of rough grinding tools is configured with the drive motor and the ball screw, and one of the pair of grinding tools is moved to Change the relative distance between rough grinding tools.
在本申请的一实施例中,所述至少一对粗磨磨具中每一磨具配置有所述驱动电机与滚珠 丝杠,所述驱动电机可分别单独的控制所对应的磨具在第二方向的位置,或基于一定的协同关系使得两磨具以相同大小的线速度相互远离或相互靠近,如在磨削过程中所述一对粗磨磨具以在第二方向的相同大小的速度相向进给,一对粗磨磨具砂轮以相同线速度旋转进行磨削。In an embodiment of the present application, each of the at least one pair of rough grinding tools is equipped with the driving motor and the ball screw, and the driving motor can individually control the corresponding grinding tools in the first The position in the two directions, or based on a certain cooperative relationship, makes the two abrasive tools move away from each other or close to each other at the same linear velocity. For example, during the grinding process, the pair of rough abrasive tools have the same size in the second direction. The speeds are fed in opposite directions, and a pair of rough grinding wheels rotate at the same linear speed for grinding.
在本申请的一实施例中,一对粗磨磨具由同一驱动电机带动在第二方向以等大反向的速度移动。在本实施例一实现方式中,所述粗磨磨具进退机构包括驱动电机、驱动齿轮、一对齿条、导轨。所述导轨沿第二方向设置,设于所述机座的第一加工区位上,所述粗磨磨具的底部设置有与所述导轨配合的沿第二方向的导槽。所述驱动电机带动齿轮旋转,所述一对齿条与所述驱动齿轮相对的两端啮合,当所述驱动齿轮旋转时所述一对齿条在齿轮两端方向相反的线速度的带动下表现为相互靠近或相互远离。在本实施例一实现方式中,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端分别连接一粗磨磨具,使所述一对粗磨磨具在第而方向沿导轨相互远离或相互靠近。In an embodiment of the present application, a pair of rough grinding tools are driven by the same driving motor to move in the second direction at equal and reverse speeds. In the first implementation of this embodiment, the rough grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail. The guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the rough grinding tool is provided with a guide groove in the second direction that cooperates with the guide rail. The drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other. In the first implementation of this embodiment, one end of each rack of the pair of racks is meshed with the driving gear, and the other end is connected to a rough grinding tool, so that the pair of rough grinding tools are in the first place. The directions are away from each other or close to each other along the guide rails.
在本申请的一实施例中,所述粗磨装置还包括冷却装置,以对所述至少一对粗磨磨具降温,降低磨削过程中硅棒表面层损伤,提高砂轮的磨削效率与使用寿命。在本实施例的一实现方式中,所述冷却装置包括冷却水管、导流槽和导流孔。在某些实施方式中,所述砂轮圆周外沿设置有用于放置冷却水进入砂轮的旋转驱动电机的防护罩。所述冷却水管一端连接冷却水源,另一端连接至所述砂轮的防护罩表面,所述导流槽设置于防护罩上,作为所述防护罩与冷却水管的接触点,所述导流孔设置在所述冷却槽内。所述冷却装置冷却剂可为常见的冷却水,冷却水管连接冷却水源,经过冷却水管抽吸的冷却水至砂轮表面的导流槽和导流孔,被引导至直达砂轮和所磨削硅棒的接触面进行冷却,在砂轮的磨削中藉由砂轮旋转导流孔的冷却水由离心作用进入砂轮内部进行充分的冷却。In an embodiment of the present application, the rough grinding device further includes a cooling device to cool the at least one pair of rough grinding tools, reduce the damage of the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life. In an implementation of this embodiment, the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole. In some embodiments, the outer circumference of the grinding wheel is provided with a protective cover for placing cooling water into the rotary drive motor of the grinding wheel. One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel. The diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe. The diversion hole is provided In the cooling tank. The coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled. During the grinding of the grinding wheel, the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
所述至少一对粗磨磨具与所述至少一对夹臂对应,在磨削过程中,由相对的一对夹臂夹持硅棒在第一方向运动,以控制对硅棒的侧面与棱角进行研磨与倒角的顺序,可通过往复运动保证在硅棒长度方向上对其充分研磨,由相对设置的一对粗磨磨具在第二方向运动,以确定磨具与硅棒接触面研磨的进给量。The at least one pair of rough grinding tools corresponds to the at least one pair of clamping arms. During the grinding process, the silicon rod is clamped by the opposite pair of clamping arms to move in the first direction to control the side surface of the silicon rod and The order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod. A pair of oppositely arranged rough grinding tools move in the second direction to determine the contact surface between the grinding tool and the silicon rod. The grinding feed rate.
请继续参阅图2,所述精磨装置5包括至少一对精磨磨具51与精磨磨具进退机构52。Please continue to refer to FIG. 2, the fine grinding device 5 includes at least a pair of fine grinding tools 51 and a fine grinding tool advance and retreat mechanism 52.
所述至少一对精磨磨具51设置在第一加工区位处,所述一对精磨磨具51呈现为在第二方向对向设置。在某些实现方式中,所述精磨磨具51包括砂轮与旋转轴,所述砂轮具有一定颗粒度与粗糙度,相对设置的两砂轮分别提供给被夹持硅棒对称的两个磨面,在某些实施方式中,所述砂轮为圆形并且中间设置有通孔。所述砂轮由磨粒与结合剂固结而成,形成具有磨粒部的表面与待磨削的硅棒表面接触旋转。所述精磨砂轮具有一定的磨粒尺寸与磨粒密度,同时砂轮中具有气孔。特别的,所述精磨磨具砂轮的磨粒尺寸小于所述粗磨磨具的砂轮磨粒 尺寸,可使硅棒的被研磨面在研磨中形成具有较高表面光洁度的面;或者所述精磨磨具砂轮的磨粒密度大于所述粗磨磨具砂轮的磨粒密度,具有更高的光洁度。The at least one pair of fine grinding tools 51 are arranged at the first processing location, and the pair of fine grinding tools 51 appear to be oppositely arranged in the second direction. In some implementations, the fine grinding tool 51 includes a grinding wheel and a rotating shaft. The grinding wheel has a certain degree of granularity and roughness. Two opposite grinding wheels are provided for the two symmetrical grinding surfaces of the clamped silicon rods. In some embodiments, the grinding wheel is circular and has a through hole in the middle. The grinding wheel is formed by consolidating abrasive grains and a bonding agent, forming a surface with an abrasive grain portion to contact and rotate with the surface of the silicon rod to be ground. The fine grinding wheel has a certain size and density of abrasive grains, and there are pores in the grinding wheel. In particular, the abrasive grain size of the fine grinding abrasive wheel is smaller than the abrasive grain size of the rough abrasive wheel, so that the ground surface of the silicon rod can form a surface with a higher surface finish during grinding; or The abrasive grain density of the fine abrasive abrasive wheel is greater than the abrasive grain density of the coarse abrasive abrasive wheel, and has a higher smoothness.
所述砂轮的磨料根据研磨硅棒的需要可设置为三氧化二铝、碳化硅、金刚石、立方氮化硼等硬度大于硅材料硬度的磨粒。The abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
所述精磨磨具进退机构52用于驱动所述至少一对精磨磨具51中的至少一个精磨磨具沿第二方向作横向移动,所述第二方向即垂直于第一方向的所定义的硅棒研磨机的宽度方向。所述精磨磨具进退机构52控制所述一对精磨磨具51中的至少一个精磨磨具在第二方向的移动,以实现控制所述一对精磨磨具51的两个磨具之间在第二方向的相对距离,进而控制在磨削过程中的进给量也即决定了磨削量。The fine grinding tool advancing and retreating mechanism 52 is used to drive at least one fine grinding tool of the at least one pair of fine grinding tools 51 to move laterally in a second direction, and the second direction is perpendicular to the first direction. The width direction of the defined silicon rod grinder. The fine grinding tool advance and retreat mechanism 52 controls the movement of at least one of the pair of fine grinding tools 51 in the second direction, so as to control the two grinding tools of the pair of fine grinding tools 51. The relative distance between the tools in the second direction, which in turn controls the amount of feed during the grinding process, also determines the amount of grinding.
在某些实现方式中,对每一对粗磨磨具配置有粗磨磨具进退机构。在如图2所示的实施例中,所述精磨磨具进退机构包括一滑动导轨522、驱动电机521、滚珠丝杠。所述滑动导轨522沿第二方向设置,设于所述机座的第一加工区位上,所述精磨磨具51的底部设置有与所述滑动导轨522配合的沿第二方向的导槽,所述滚珠丝杠沿所述滑动导轨522设置并与所述驱动电机521轴接。In some implementations, each pair of rough grinding tools is equipped with a rough grinding tool advance and retreat mechanism. In the embodiment shown in FIG. 2, the fine grinding tool advance and retreat mechanism includes a sliding guide rail 522, a driving motor 521, and a ball screw. The sliding guide rail 522 is arranged along the second direction and is arranged on the first processing area of the machine base. The bottom of the fine grinding tool 51 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 522. The ball screw is arranged along the sliding guide rail 522 and is axially connected to the driving motor 521.
在本申请的一实施例中,所述至少一对精磨磨具中的一磨具配置有所述驱动电机与滚珠丝杠,通过移动相对设置的一对磨具中的其中一磨具以改变精磨磨具之间的相对距离。In an embodiment of the present application, one of the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and one of the pair of grinding tools disposed oppositely is moved to Change the relative distance between fine grinding tools.
在本申请的一实施例中,所述至少一对精磨磨具中每一磨具配置有所述驱动电机与滚珠丝杠,所述驱动电机可分别单独的控制所对应的磨具在第二方向的位置,或基于一定的协同关系使得两磨具以相同大小的线速度相互远离或相互靠近,如在磨削过程中所述一对精磨磨具以在第二方向的相同大小的速度相向进给,一对精磨磨具砂轮以相同线速度旋转进行磨削。In an embodiment of the present application, each grinding tool in the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and the drive motor can individually control the corresponding grinding tool in the first The position in the two directions, or based on a certain cooperative relationship, makes the two abrasives move away from or close to each other at the same linear velocity. For example, during the grinding process, the pair of fine grinding abrasives have the same size in the second direction. The speeds are fed in opposite directions, and a pair of fine grinding wheels rotate at the same linear speed for grinding.
在本申请的一实施例中,一对精磨磨具由同一驱动电机带动在第二方向以等大反向的速度移动。在本实施例一实现方式中,所述精磨磨具进退机构包括驱动电机、驱动齿轮、一对齿条、导轨。所述导轨沿第二方向设置,设于所述机座的第一加工区位上,所述精磨磨具的底部设置有与所述导轨配合的沿第二方向的导槽。所述驱动电机带动齿轮旋转,所述一对齿条与所述驱动齿轮相对的两端啮合,当所述驱动齿轮旋转时所述一对齿条在齿轮两端方向相反的线速度的带动下表现为相互靠近或相互远离。在本实施例一实现方式中,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端分别连接一精磨磨具,使所述一对精磨磨具在第而方向沿导轨相互远离或相互靠近。In an embodiment of the present application, a pair of fine grinding tools are driven by the same drive motor to move in the second direction at equal and reverse speeds. In the first implementation of this embodiment, the fine grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail. The guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the fine grinding tool is provided with a guide groove along the second direction that cooperates with the guide rail. The drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other. In the first implementation of this embodiment, one end of each rack of the pair of racks is meshed with the drive gear, and the other end is respectively connected with a fine grinding tool, so that the pair of fine grinding tools are in the first place. The directions are away from each other or close to each other along the guide rails.
在本申请的一实施例中,所述精磨装置还包括冷却装置,以对所述至少一对精磨磨具降温,降低磨削过程中硅棒表面层损伤,提高砂轮的磨削效率与使用寿命。在本实施例的一实现方式中,所述冷却装置包括冷却水管、导流槽和导流孔。在某些实施方式中,所述砂轮圆 周外沿设置有用于放置冷却水进入砂轮的旋转驱动电机的防护罩。所述冷却水管一端连接冷却水源,另一端连接至所述砂轮的防护罩表面,所述导流槽设置于防护罩上,作为所述防护罩与冷却水管的接触点,所述导流孔设置在所述冷却槽内。所述冷却装置冷却剂可为常见的冷却水,冷却水管连接冷却水源,经过冷却水管抽吸的冷却水至砂轮表面的导流槽和导流孔,被引导至直达砂轮和所磨削硅棒的接触面进行冷却,在砂轮的磨削中藉由砂轮旋转导流孔的冷却水由离心作用进入砂轮内部进行充分的冷却。In an embodiment of the present application, the fine grinding device further includes a cooling device to cool the at least one pair of fine grinding tools, reduce damage to the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life. In an implementation of this embodiment, the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole. In some embodiments, the outer periphery of the grinding wheel is provided with a protective cover for placing cooling water into the rotating drive motor of the grinding wheel. One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel. The diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe. The diversion hole is provided In the cooling tank. The coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled. During the grinding of the grinding wheel, the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
所述至少一对精磨磨具与所述至少一对夹臂对应,在磨削过程中,由相对设置的一对夹臂夹持硅棒在第一方向运动,以控制对硅棒的侧面与棱角进行研磨与倒角的顺序,可通过往复运动保证在硅棒长度方向上对其充分研磨,由相对设置的一对精磨磨具在第二方向运动,以确定磨具与硅棒接触面研磨的进给量。The at least one pair of fine grinding tools corresponds to the at least one pair of clamping arms. During the grinding process, a pair of opposed clamping arms clamps the silicon rod to move in the first direction to control the side of the silicon rod. The order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod. A pair of oppositely arranged fine grinding tools move in the second direction to ensure that the grinding tools are in contact with the silicon rod. The feed rate of face grinding.
由本申请所提供的硅棒研磨机,在实际研磨中,所述第一加工区位与第二加工区位可同时处于工作状态,可对不同硅棒分别进行粗磨与精磨。在一实施例中,将一待研磨的单晶硅棒移送至第一加工区位,在所述第一硅棒夹具的夹持下由粗磨装置对硅棒进行研磨,在粗磨研磨结束后,第一硅棒夹具的夹具在升降装置驱动下使得夹臂与所夹持的硅棒上升到一定高度,而后由第一驱动装置驱动第一硅棒夹具及其所夹持的硅棒沿第一转移导轨移动,使第一硅棒夹具与所夹持的硅棒从第一加工区位转移至第二加工区位。在第二加工区位处所述第一硅棒夹具的夹臂沿其升降导轨下降,以实现精磨装置与所夹持的硅棒的研磨;在第一硅棒夹具所夹持的硅棒进行精磨的同时,由第二硅棒夹具夹持一硅棒在第一加工区位对其进行粗磨,在粗磨完成时前述第二加工区位的硅棒精磨完成;由第二转移装置将粗磨完成的硅棒转移到第二加工区位进行精磨,第一转移装置夹持的硅棒精磨完成移送出所述硅棒加工平台,在转移过程中,第一硅棒夹具与第二硅棒夹具的升降装置分别调整夹臂与所夹持硅棒的高度,使得在转移过程中第一转移路径与第二转移路径及转移路径上的硅棒与夹持结构相互交错;而后第一转移装置继而继续夹持未经过研磨的硅棒,即重复上述过程。In the silicon rod grinder provided by the present application, in actual grinding, the first processing zone and the second processing zone can be in a working state at the same time, and different silicon rods can be rough-grinded and fine-grinded respectively. In an embodiment, a single crystal silicon rod to be ground is transferred to the first processing position, and the silicon rod is ground by a rough grinding device under the clamping of the first silicon rod clamp, and after the rough grinding is finished , The clamp of the first silicon rod clamp is driven by the lifting device to raise the clamp arm and the clamped silicon rod to a certain height, and then the first driving device drives the first silicon rod clamp and the clamped silicon rod along the first A transfer rail moves to transfer the first silicon rod clamp and the clamped silicon rod from the first processing area to the second processing area. At the second processing area, the clamping arm of the first silicon rod clamp descends along its lifting rail to realize the grinding of the fine grinding device and the clamped silicon rod; the silicon rod clamped by the first silicon rod clamp is performed At the same time of fine grinding, a silicon rod is clamped by the second silicon rod holder to coarsely grind the silicon rod in the first processing position. When the rough grinding is completed, the silicon rod in the second processing position is finished; The silicon rods that have been rough-grinded are transferred to the second processing area for fine grinding. The silicon rods clamped by the first transfer device are transferred out of the silicon rod processing platform after being finely ground. During the transfer process, the first silicon rod holder and the second The lifting device of the silicon rod clamp adjusts the height of the clamping arm and the clamped silicon rod respectively, so that during the transfer process, the first transfer path and the second transfer path and the silicon rods and the clamping structure on the transfer path are interlaced; The transfer device then continues to clamp the silicon rod that has not been ground, that is, repeats the above process.
在本申请的某些实施例中,所述第一硅棒夹具与第二硅棒夹具包括有多对在第一方向相对设置的夹臂,在所述粗磨装置与精磨装置处分别设置有多对相对设置的粗磨磨具与精磨磨具。在某些实现方式中,所述第一硅棒夹具、第二硅棒夹具、粗磨装置与精磨装置上夹臂对数与磨具对数相同,每一对夹臂与每一对磨具的驱动机构相对独立,可在同一时间相对独立的进行多根硅棒在第一加工区位与第二加工区位之间的转移与研磨。In some embodiments of the present application, the first silicon rod clamp and the second silicon rod clamp include a plurality of pairs of clamping arms disposed opposite to each other in a first direction, and are respectively disposed at the rough grinding device and the fine grinding device. There are many pairs of rough grinding tools and fine grinding tools arranged oppositely. In some implementations, the number of pairs of clamp arms on the first silicon rod clamp, the second silicon rod clamp, the rough grinding device, and the fine grinding device is the same as the number of pairs of grinding tools, and each pair of clamping arms corresponds to each pair of grinding tools. The driving mechanism of the tool is relatively independent, and the transfer and grinding of multiple silicon rods between the first processing location and the second processing location can be performed relatively independently at the same time.
在本申请的一些实施例中,所述硅棒研磨机还包括硅棒移送装置。所述硅棒移送装置用于将待加工的硅棒转移至第一加工区位或将研磨完成后的硅棒转移出所述硅棒加工平台。In some embodiments of the present application, the silicon rod grinder further includes a silicon rod transfer device. The silicon rod transfer device is used to transfer the silicon rod to be processed to the first processing position or transfer the silicon rod after grinding out of the silicon rod processing platform.
请参阅图10,显示为本申请的硅棒研磨机在一实施例中的简化结构示意图。如图10所 示,所述硅棒移送装置6邻设于所述硅棒加工平台11的第一加工区位,并贯穿于所述第一转移装置2与第二转移装置3。在本申请的一实施例中,所述硅棒移送装置6可设置为传送带机构,其传送方向沿第二方向,将位于转移装置上的硅棒运送至所述第一加工区位。所述传送带两端端点可设置在所述机座的左右两侧,传送距离覆盖所述硅棒研磨机的宽度,根据加工需要可将硅棒从上料位置转移至第一加工区位处的第一转移导轨或第二转移导轨,或将第一加工区位或第二加工区位的硅棒转移出硅棒加工平台至下料位置。所述上料位置与下料位置可为同一位置,设于硅棒转移装置的同一端;或可分别设置在硅棒转移装置的在第二方向的两端也即左右两端。Please refer to FIG. 10, which shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application. As shown in FIG. 10, the silicon rod transfer device 6 is adjacent to the first processing position of the silicon rod processing platform 11 and penetrates the first transfer device 2 and the second transfer device 3. In an embodiment of the present application, the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location. The end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder. The silicon rods can be transferred from the feeding position to the first processing position according to the processing needs. A transfer rail or a second transfer rail, or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform to the unloading position. The loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
在本申请的某些实现方式中,所述硅棒移送装置6还可设置为链条输送机构、倍速链机构,以实现在第二方向将硅棒在不同加工区位与上料位置或下料位置之间转移。In some implementations of the present application, the silicon rod transfer device 6 can also be configured as a chain conveying mechanism or a double-speed chain mechanism to realize the silicon rods in different processing locations and loading positions or unloading positions in the second direction. Transfer between.
在本申请的某些实施例中,所述硅棒加工平台11还设有等待区位(图中未予以显示),所述硅棒研磨机还包括硅棒移送装置6。所述等待区位设置于所述机座在第二方向的旁侧,可作为待加工硅棒的上料位置与加工完成后的硅棒的下料位置。In some embodiments of the present application, the silicon rod processing platform 11 is further provided with a waiting area (not shown in the figure), and the silicon rod grinder further includes a silicon rod transfer device 6. The waiting area is arranged on the side of the machine base in the second direction, and can be used as the feeding position of the silicon rod to be processed and the unloading position of the silicon rod after the processing is completed.
所述硅棒移送装置6邻设于所述硅棒加工平台11的等待区位,用于将待加工的硅棒转移至所述硅棒加工平台11的等待区位或将所述等待区位上的经加工后的硅棒转移出所述硅棒加工平台11。在一实现方式中,所述硅棒移送装置6可设置为传送带机构,其传送方向沿第二方向,将位于转移装置上的硅棒运送至所述第一加工区位。所述传送带两端端点可设置在所述机座的左右两侧,传送距离覆盖所述硅棒研磨机的宽度,根据加工需要可将硅棒从上料位置转移至第一加工区位处的第一转移导轨或第二转移导轨,或将第一加工区位或第二加工区位的硅棒转移出硅棒加工平台11至下料位置。所述上料位置与下料位置可为同一位置,设于硅棒转移装置的同一端;或可分别设置在硅棒转移装置的在第二方向的两端也即左右两端。The silicon rod transfer device 6 is arranged adjacent to the waiting area of the silicon rod processing platform 11, and is used to transfer the silicon rods to be processed to the waiting area of the silicon rod processing platform 11 or to transfer the waiting area of the silicon rod processing platform 11 to the waiting area. The processed silicon rods are transferred out of the silicon rod processing platform 11. In an implementation manner, the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location. The end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder. The silicon rods can be transferred from the feeding position to the first processing position according to the processing needs. A transfer rail or a second transfer rail, or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform 11 to the unloading position. The loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
在本申请的某些实现方式中,所述硅棒移送装置还可设置为链条输送机构、倍速链机构,以实现在第二方向将硅棒在不同加工区位与上料位置或下料位置之间转移。In some implementations of the present application, the silicon rod transfer device can also be configured as a chain conveying mechanism or a double-speed chain mechanism, so as to realize the silicon rod in the second direction between the different processing positions and the loading position or the unloading position. Between transfers.
通过本申请提供的硅棒研磨机,在对硅棒进行研磨加工中,所述第一工作区位与第二工作区位的粗磨装置与精磨装置可分别对处于不同研磨阶段的硅棒进行研磨,在保持硅棒研磨机的尺寸规格与成本的基础上将研磨加工效率提升至两倍,缩减了硅棒加工的耗时,提升了经济效益。Through the silicon rod grinder provided in the present application, in the grinding process of silicon rods, the rough grinding device and the fine grinding device at the first working zone and the second working zone can respectively grind silicon rods in different grinding stages , On the basis of maintaining the size and cost of the silicon rod grinding machine, the grinding processing efficiency is increased to twice, which reduces the time consumption of silicon rod processing and improves economic benefits.
为实现本申请提供的硅棒研磨机的使用,本申请在第二方面还提供了一种硅棒研磨方法,所述硅棒研磨方法可用于一硅棒研磨机中。所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有第一加工区位和第二加工区位;所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括可升降的第一硅棒 夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括可升降的第二硅棒夹具、第二转移导轨、以及第二驱动机构。In order to realize the use of the silicon rod grinder provided in the present application, the second aspect of the present application also provides a silicon rod grinding method, which can be used in a silicon rod grinder. The silicon rod grinder includes a machine base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing position and a second processing position; the silicon rod grinder also includes a first transfer device and a second transfer device. Device, rough grinding device, and fine grinding device, wherein the first transfer device includes a liftable first silicon rod holder, a first transfer rail, and a first drive mechanism, and the second transfer device includes a liftable The second silicon rod holder, the second transfer guide rail, and the second driving mechanism.
所述精磨装置与粗磨装置分别位于不同的加工区位;在本申请提供的实施例中,所述粗磨装置与精磨装置分别对应设置于第一加工区位与第二加工区位。所述精磨装置包括至少一对精磨磨具,可对硅棒相对的两侧同时进行研磨;所述粗磨装置包括至少一对粗磨磨具,可对硅棒相对的两侧同时进行研磨。在某些实现方式中,所述粗磨装置的一对磨具中至少一个磨具具有在第二方向运动的自由度,所述粗磨装置的一对磨具中至少一个磨具具有在第二方向运动的自由度,在粗磨作业与精磨作业的磨削过程中可控制对硅棒的磨削量。The fine grinding device and the rough grinding device are respectively located in different processing locations; in the embodiment provided in the present application, the rough grinding device and the fine grinding device are respectively arranged at the first processing location and the second processing location, respectively. The fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind. In some implementations, at least one of the pair of abrasive tools of the rough grinding device has a degree of freedom of movement in the second direction, and at least one of the pair of abrasive tools of the rough grinding device has a first The freedom of movement in two directions can control the grinding amount of the silicon rod during the grinding process of rough grinding operation and fine grinding operation.
所述第一驱动机构驱动第一硅棒夹具沿第一转移导轨移动;所述第二驱动机构驱动第二硅棒夹具沿第二转移导轨移动。所述第一转移导轨与第一转移导轨平行设置于所述机座上,均沿第一方向布置。The first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail. The first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
所述第一方向与第二方向相互垂直,在本申请提供的实施例中,所述第一方向即沿着所述机座的长度方向,所述第二方向为机座的宽度方向。The first direction and the second direction are perpendicular to each other. In the embodiment provided in this application, the first direction is along the length direction of the base, and the second direction is the width direction of the base.
在某些实施例中,所述硅棒研磨方法可应用的硅棒研磨机包括如图1至图10所示的实施例中的任一实施例的硅棒研磨机。In some embodiments, the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 1 to 10.
所述硅棒研磨方法包括以下步骤:The silicon rod grinding method includes the following steps:
请参阅图11,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。在如图11所示状态下,所述第一硅棒71装载于第一加工工位,令第一转移装置中的第一硅棒夹具21夹持第一硅棒71,令粗磨装置4对位于第一加工区位处的第一硅棒71进行粗磨作业。在某些实现方式中,所述第一硅棒71在第一硅棒夹具21的夹持下沿第一方向移动,在粗磨过程及后续精磨过程中,由第一硅棒夹具21带动所述第一硅棒71运动,使得所述第一硅棒71与磨具的接触面从硅棒的一端运动至另一端,即完成对相对的两个侧面的研磨;或者,所述第一硅棒夹具21带动第一硅棒71在第一方向迂回运动,使所述第一硅棒71与粗磨磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第一硅棒夹具21包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第一硅棒71可沿第一方向的轴心线旋转,即实现对所述第一硅棒71不同侧面研磨的切换与倒角。Please refer to FIG. 11, which shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. In the state shown in FIG. 11, the first silicon rod 71 is loaded in the first processing station, the first silicon rod holder 21 in the first transfer device is clamped to the first silicon rod 71, and the rough grinding device 4 The rough grinding operation is performed on the first silicon rod 71 located at the first processing area. In some implementations, the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21, and is driven by the first silicon rod holder 21 during the rough grinding process and the subsequent fine grinding process. The movement of the first silicon rod 71 causes the contact surface between the first silicon rod 71 and the grinding tool to move from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the first The silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction, so that the contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during the movement. The first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
请参阅图12,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。在如图12所示状态下,在对所述第一硅棒71在第一加工区位的粗磨完成后,令所述第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其所夹持的第一硅棒71沿第一转移导轨移动,以将所述第一硅棒71由第一加工区位转移至第二加工区位,令精磨装置5对第一硅棒71进行精磨作业;在此阶段,令第二转移装置中第二驱动机构去带动第二硅棒夹具沿 第二转移路径移动,以使得第二硅棒夹具从第二加工区转移至第一加工区位;将所述第二硅棒72装载于第一加工区位,令所述第二转移装置中的第二硅棒夹具31夹持第二硅棒72,令粗磨装置4对位于第一加工区位的第二硅棒72进行粗磨作业。在进行转移的过程中,由所述第一硅棒夹具21的升降装置控制其夹臂与所夹持的第一硅棒71上升至一定高度,使得第一硅棒71与第一硅棒夹具21的夹臂与所述第二硅棒夹具31的夹臂及其夹持的第二硅棒处于不同的水平面上,再由第一驱动装置驱动所述第一硅棒夹具21进行第一方向的移动以从第一加工区位至第二加工区位。Please refer to FIG. 12, which shows a simplified schematic diagram of a silicon rod grinding machine in an embodiment of the silicon rod grinding method of the present application. In the state shown in FIG. 12, after the rough grinding of the first silicon rod 71 in the first processing position is completed, the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and The clamped first silicon rod 71 moves along the first transfer rail to transfer the first silicon rod 71 from the first processing position to the second processing position, so that the fine grinding device 5 performs the first silicon rod 71 Fine grinding operation; at this stage, the second driving mechanism in the second transfer device is made to drive the second silicon rod fixture to move along the second transfer path, so that the second silicon rod fixture is transferred from the second processing area to the first processing location ; The second silicon rod 72 is loaded in the first processing area, so that the second silicon rod clamp 31 in the second transfer device clamps the second silicon rod 72, so that the rough grinding device 4 is located in the first processing area The second silicon rod 72 is subjected to rough grinding operation. During the transfer process, the lifting device of the first silicon rod holder 21 controls the clamping arm and the clamped first silicon rod 71 to rise to a certain height, so that the first silicon rod 71 and the first silicon rod holder The clamping arm of 21 and the clamping arm of the second silicon rod clamp 31 and the second silicon rod clamped are at different levels, and then the first driving device drives the first silicon rod clamp 21 in the first direction. To move from the first processing location to the second processing location.
在某些实现方式中,所述第二硅棒72在第二硅棒夹具31的夹持下沿第一方向移动,在粗磨过程及后续的精磨过程中,第二硅棒夹具31带动所述第二硅棒72运动,使得所述第二硅棒72与磨具的接触面从硅棒的一端运动至另一端,即完成对相对的两个侧面的研磨;或者,所述第二硅棒夹具31带动第二硅棒72在第一方向迂回运动,使所述第二硅棒72与磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第二硅棒夹具31包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第二硅棒72可沿第一方向的轴心线旋转,即实现对所夹持的第二硅棒72的不同侧面的研磨切换与倒角。In some implementations, the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process. The second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement. The second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
请参阅图13,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。当位于第二加工区位的第一硅棒71精磨作业完成时,位于第一加工区位的所述第二硅棒72粗磨作业完成。如图13所示,令第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其夹持的第一硅棒71沿着第一转移导轨移动,以将所述第一硅棒71由第二加工区位转移至第一加工区位,继而将第一硅棒71从第一加工区位卸载并装载第三硅棒,令第一转移装置中的第一硅棒夹具21夹持第三硅棒,令粗磨装置4对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令第二转移装置中的第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移导轨移动,以将所述第二硅棒72由第一加工区位转移至第二加工区位,令精磨装置5对位于第二加工区位处的第二硅棒72进行精磨作业。在将所述第一硅棒71从第二加工区位转移至第一加工区位,同时将所述第二硅棒72从第一加工区位转移至第二加工区位的过程中,所述第一硅棒夹具21与第二硅棒夹具31及其分别夹持的第一硅棒与第二硅棒的位移均包括沿着第一方向移动,令第一转移装置中第一驱动机构驱动第一硅棒夹具21及其夹持的第一硅棒71沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移路径移动。由第一硅棒夹具21的升降装置控制其夹臂与第一硅棒71所处水平面的高度,第二硅棒夹具31的升降装置控制其夹臂与所夹持的第二硅棒72所处水平面的高度,在移动中使得所述第一转移路径与第二转移路径处于不同高度的水平面上,即在空间中处于在第三方向上交错的状态,即可避免两硅棒夹具在 沿第一方向的移动中路径交叠而发生碰撞。Please refer to FIG. 13, which shows a simplified structure diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. When the fine grinding operation of the first silicon rod 71 located in the second processing area is completed, the rough grinding operation of the second silicon rod 72 located in the first processing area is completed. As shown in FIG. 13, the first driving mechanism in the first transfer device is made to drive the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail to move the first silicon rod 71 is transferred from the second processing area to the first processing area, and then the first silicon rod 71 is unloaded from the first processing area and loaded with the third silicon rod, so that the first silicon rod clamp 21 in the first transfer device clamps the third silicon rod. For silicon rods, the rough grinding device 4 is used to perform rough grinding operations on the third silicon rod located in the first processing area; at this stage, the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder 31 and its clamps. The held second silicon rod 72 moves along the second transfer rail to transfer the second silicon rod 72 from the first processing position to the second processing position, so that the fine grinding device 5 is positioned at the second processing position. The two silicon rods 72 perform fine grinding operations. In the process of transferring the first silicon rod 71 from the second processing location to the first processing location, while transferring the second silicon rod 72 from the first processing location to the second processing location, the first silicon rod The displacements of the rod holder 21 and the second silicon rod holder 31 and the first and second silicon rods held by them respectively include movement along the first direction, so that the first driving mechanism in the first transfer device drives the first silicon rod. The rod clamp 21 and its clamped first silicon rod 71 move along the first transfer path and the second driving mechanism in the second transfer device drives the second silicon rod clamp 31 and its clamped second silicon rod 72 along the The second transfer path moves. The lifting device of the first silicon rod clamp 21 controls the height of the horizontal plane between the clamping arm and the first silicon rod 71, and the lifting device of the second silicon rod clamp 31 controls the clamping arm and the clamped second silicon rod 72. When moving, the first transfer path and the second transfer path are at different heights, that is, they are in a state of interlacing in the third direction in space, which can prevent the two silicon rod clamps from moving along the first The paths overlap and collide in one direction of movement.
当位于第二加工区位的所述第二硅棒72精磨作业完成时,位于所述第一加工区位的第三硅棒完成粗磨作业。所述第二转移装置的第二驱动机构驱动所述第二硅棒夹具31及其所夹持的第二硅棒72沿第二转移导轨从第二加工区位转移至第一加工区位,并同时由升降装置调整其对应的第二转移路径高度,即可对研磨完成的第二硅棒72卸载并装载新的待研磨硅棒。When the fine grinding operation of the second silicon rod 72 located in the second processing area is completed, the third silicon rod located in the first processing area completes the rough grinding operation. The second driving mechanism of the second transfer device drives the second silicon rod clamp 31 and the second silicon rod 72 held by it to transfer from the second processing position to the first processing position along the second transfer guide rail, and at the same time The height of the corresponding second transfer path can be adjusted by the lifting device to unload the second silicon rod 72 after grinding and load the new silicon rod to be ground.
由本申请提供的硅棒研磨方法,即实现在同一时刻在同一硅棒研磨设备上对不同的硅棒分别进行粗磨和精磨,削减了研磨的等待时间,对上述研磨步骤进行重复,即实现对大量硅棒的研磨与流转。The silicon rod grinding method provided by the present application realizes that different silicon rods are respectively coarsely ground and finely ground on the same silicon rod grinding equipment at the same time, which reduces the waiting time for grinding, and repeats the above-mentioned grinding steps, that is, to achieve Grinding and circulation of a large number of silicon rods.
本申请还提供了一种硅棒研磨方法,可用于一硅棒研磨机中。The application also provides a silicon rod grinding method, which can be used in a silicon rod grinding machine.
所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有第一加工区位、第二加工区位和等待区位;所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置;其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构。The silicon rod grinder includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing location, a second processing location, and a waiting location; the silicon rod grinder also includes a first transfer device, The second transfer device, the rough grinding device, and the fine grinding device; wherein, the first transfer device includes a first silicon rod holder, a first transfer rail, and a first drive mechanism, and the second transfer device includes a second silicon rod holder. The rod clamp, the second transfer rail, and the second drive mechanism.
所述等待区位邻设于第一加工区位,用于装载需转移进入加工区位的待研磨硅棒或用于卸载研磨结束的硅棒。The waiting area is adjacent to the first processing area, and is used for loading the silicon rods to be polished that need to be transferred into the processing area or for unloading the silicon rods that have been polished.
所述精磨装置与粗磨装置分别位于不同的加工区位;在本申请提供的实施例中,所述粗磨装置与精磨装置分别对应第一加工区位与第二加工区位。The fine grinding device and the rough grinding device are respectively located in different processing positions; in the embodiment provided in this application, the rough grinding device and the fine grinding device respectively correspond to the first processing position and the second processing position.
所述精磨装置包括至少一对精磨磨具,可同时对硅棒相对的两侧进行研磨;所述粗磨装置包括至少一对粗磨磨具,可同时对硅棒相对的两侧进行研磨。在某些实现方式中,所述粗磨装置与精磨装置的磨具均具有在第二方向运动的自由度,对第一加工区位上的被夹持的硅棒,所述粗磨装置的一对粗磨磨具中至少一个粗磨磨具可沿第二方向移动以在粗磨作业中控制对所研磨的硅棒的磨削量;对第二加工区位上的被夹持的硅棒,所述精磨装置的一对精磨磨具中至少一个精磨磨具可沿第二方向移动以在精磨作业中控制对所研磨的硅棒的磨削量。The fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind. In some implementations, the abrasive tools of the rough grinding device and the fine grinding device both have a degree of freedom of movement in the second direction. For the clamped silicon rods in the first processing position, the grinding tools of the rough grinding device At least one of the pair of rough grinding tools can move in the second direction to control the grinding amount of the silicon rods to be ground during the rough grinding operation; for the clamped silicon rods in the second processing zone At least one of the pair of fine grinding tools of the fine grinding device can be moved in the second direction to control the grinding amount of the silicon rod to be ground during the fine grinding operation.
所述第一驱动机构驱动第一硅棒夹具沿第一转移导轨移动;所述第二驱动机构驱动第二硅棒夹具沿第二转移导轨移动。所述第一转移导轨与第一转移导轨平行设置于所述机座上,均沿第一方向布置。The first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail. The first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
所述第一方向与第二方向相互垂直,在本申请提供的实施例中,所述第一方向即沿着所述机座的长度方向,所述第二方向为机座的宽度方向。The first direction and the second direction are perpendicular to each other. In the embodiment provided in this application, the first direction is along the length direction of the base, and the second direction is the width direction of the base.
在某些实施例中,所述硅棒研磨方法可应用的硅棒研磨机包括如图1至图10所示的实施例中的任一实施例的硅棒研磨机。In some embodiments, the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 1 to 10.
所述硅棒研磨方法包括以下步骤:The silicon rod grinding method includes the following steps:
将第一硅棒装载于所述等待区位,令第一转移装置中的第一硅棒夹具夹持第一硅棒,令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动,以将所述第一硅棒由等待区位转移至第一加工区位。在如图11所示状态下,所述第一硅棒71被转移至第一加工区位,令粗磨装置4对位于第一加工区位处的第一硅棒71进行粗磨作业;在此阶段,所述第二硅棒72装载于等待区位,令所述第二转移装置中的第二硅棒夹具31夹持第二硅棒72。Load the first silicon rod in the waiting area, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the first driving mechanism in the first transfer device drive the first silicon rod clamp and its clamp The held first silicon rod moves along the first transfer rail to transfer the first silicon rod from the waiting area to the first processing area. In the state shown in FIG. 11, the first silicon rod 71 is transferred to the first processing area, and the rough grinding device 4 is caused to perform rough grinding operation on the first silicon rod 71 located at the first processing area; at this stage The second silicon rod 72 is loaded in the waiting area, so that the second silicon rod holder 31 in the second transfer device clamps the second silicon rod 72.
在某些实现方式中,所述第一硅棒71在第一硅棒夹具21的夹持下沿第一方向移动,在粗磨过程及后续的精磨过程中,由第一硅棒夹具21带动所述第一硅棒71从一端运动至另一端完成对相对的两个侧面的研磨;或者,所述第一硅棒夹具21带动第一硅棒71在第一方向迂回运动,使所述第一硅棒71与粗磨磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第一硅棒夹具21包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第一硅棒71可沿第一方向的轴心线旋转,即实现对所述第一硅棒71不同侧面研磨的切换与倒角。In some implementations, the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21. During the rough grinding process and the subsequent fine grinding process, the first silicon rod holder 21 Drive the first silicon rod 71 to move from one end to the other end to finish grinding the two opposite sides; or, the first silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction to make the The contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during movement. The first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
在对所述第一硅棒71在第一加工区位的粗磨完成后,令所述第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其所夹持的第一硅棒71沿第一转移导轨移动,以将所述第一硅棒71顺应第一转移路径由第一加工区位转移至第二加工区位,令精磨装置5对第一硅棒71进行精磨作业;在此阶段,令第二转移装置中第二驱动机构去带动第二硅棒夹具31沿第二转移路径移动,以使得第二硅棒夹具31从第二加工区转移至所述等待区位;再令第二转移装置中第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移导轨移动,以将所述第二硅棒72由等待区位转移至第一加工区位,令粗磨装置4对位于第一加工区位处的第二硅棒72进行粗磨作业。在如图12所示状态下,所述第一硅棒71被转移至第二加工区位,由精磨磨具对其进行研磨作业;所述第二硅棒72被转移至第一加工区位,由粗磨磨具对其进行研磨作业。由第一硅棒夹具21的升降装置控制其夹臂与第一硅棒71所处水平面的高度,第二硅棒夹具31的升降装置控制其夹臂所处水平面的高度,在移动中使得所述第一转移路径与第二转移路径处于不同高度的水平面上,即在空间中处于在第三方向上交错的状态。After the rough grinding of the first silicon rod 71 in the first processing zone is completed, the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and the first silicon rod held by it 71 moves along the first transfer rail to transfer the first silicon rod 71 from the first processing position to the second processing position in accordance with the first transfer path, so that the fine grinding device 5 performs a fine grinding operation on the first silicon rod 71; At this stage, the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder 31 to move along the second transfer path, so that the second silicon rod holder 31 is transferred from the second processing area to the waiting area; The second driving mechanism in the second transfer device is made to drive the second silicon rod holder 31 and the second silicon rod 72 held by it to move along the second transfer rail, so as to transfer the second silicon rod 72 from the waiting area to the second In a processing location, the rough grinding device 4 is allowed to perform rough grinding operation on the second silicon rod 72 located at the first processing location. In the state shown in FIG. 12, the first silicon rod 71 is transferred to the second processing location, and the grinding operation is performed on it by a fine grinding tool; the second silicon rod 72 is transferred to the first processing location, The rough grinding tool is used to grind it. The lifting device of the first silicon rod clamp 21 controls the height of the horizontal plane where the clamping arm and the first silicon rod 71 are located, and the lifting device of the second silicon rod clamp 31 controls the height of the horizontal plane where the clamping arm is located. The first transfer path and the second transfer path are on horizontal planes with different heights, that is, they are in a state of interlacing in the third direction in space.
在将所述第一硅棒71从第二加工区位转移至第一加工区位,同时将所述第二硅棒72从第一加工区位转移至第二加工区位的过程中,所述第一硅棒夹具21与第二硅棒夹具31及其分别夹持的第一硅棒71与第二硅棒72均沿第一方向移动,令第一转移装置中第一驱动机构驱动第一硅棒夹具21及其夹持的第一硅棒71沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移路径移动。由第一硅棒夹具21的升降装置控制其夹臂与第一硅棒71所处水平面的高度,第二硅棒夹具31的升 降装置控制其夹臂与所夹持的第二硅棒72所处水平面的高度,在移动中使得所述第一转移路径与第二转移路径处于不同高度的水平面上,即在空间中处于在第三方向上交错的状态,即可避免两硅棒夹具在沿第一方向的移动中路径交叠而发生碰撞。In the process of transferring the first silicon rod 71 from the second processing location to the first processing location, while transferring the second silicon rod 72 from the first processing location to the second processing location, the first silicon rod The rod clamp 21 and the second silicon rod clamp 31 and the first silicon rod 71 and the second silicon rod 72 respectively held by them all move in the first direction, so that the first driving mechanism in the first transfer device drives the first silicon rod clamp 21 and its clamped first silicon rod 71 move along the first transfer path and make the second driving mechanism in the second transfer device drive the second silicon rod holder 31 and its clamped second silicon rod 72 along the second The transfer path moves. The lifting device of the first silicon rod clamp 21 controls the height of the horizontal plane between the clamping arm and the first silicon rod 71, and the lifting device of the second silicon rod clamp 31 controls the clamping arm and the clamped second silicon rod 72. When moving, the first transfer path and the second transfer path are at different heights, that is, they are in a state of interlacing in the third direction in space, which can prevent the two silicon rod clamps from moving along the first The paths overlap and collide in one direction of movement.
在某些实现方式中,所述第二硅棒72在第二硅棒夹具31的夹持下沿第一方向移动,在粗磨过程及后续的精磨过程中,第二硅棒夹具31带动所述第二硅棒72运动,使得所述第二硅棒72与磨具的接触面从硅棒的一端运动至另一端,即完成对相对的两个侧面的研磨;或者,所述第二硅棒夹具31带动第二硅棒72在第一方向迂回运动,使所述第二硅棒72与磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第二硅棒夹具31包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第二硅棒72可沿第一方向的轴心线旋转,即实现对所夹持的第二硅棒72的不同侧面的研磨切换与倒角。In some implementations, the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process. The second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement. The second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
当位于第二加工区位的第一硅棒71精磨作业完成时,位于第一加工区位的所述第二硅棒72粗磨作业完成。在如图13所示的状态下,第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其夹持的第一硅棒71沿着第一转移导轨移动,以将所述第一硅棒71由第二加工区位转移至等待区位继而将第一硅棒71从等待区位卸载并装载第三硅棒;令第一转移装置中的第一硅棒夹具21夹持第三硅棒,并由第一驱动装置驱动第一硅棒夹具21及其所夹持的第三硅棒沿第一转移导轨移动,使第三硅棒从等待区位转移至第一加工区位,令粗磨装置4对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令第二转移装置中的第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移导轨移动,以将所述第二硅棒72由第一加工区位转移至第二加工区位,令精磨装置5对位于第二加工区位处的第二硅棒72进行精磨作业。在将所述第一硅棒夹具21与所夹持的第一硅棒71沿第一转移路径从第二加工区位转移至第一加工区位,同时将位于所述第二加工区位的第二硅棒夹具31与其所夹持的第二硅棒72沿第二转移路径从第一加工区位转移至第一加工区位的过程中,由第一硅棒夹具21的升降装置控制其夹臂与第一硅棒71所处水平面的高度,第二硅棒夹具31的升降装置控制其夹臂与所夹持的第二硅棒72所处水平面的高度,在移动中使得所述第一转移路径与第二转移路径处于不同高度的水平面上,即在空间中处于在第三方向上交错的状态,即可避免两硅棒夹具在沿第一方向的移动中路径交叠而发生碰撞。When the fine grinding operation of the first silicon rod 71 located in the second processing area is completed, the rough grinding operation of the second silicon rod 72 located in the first processing area is completed. In the state shown in FIG. 13, the first driving mechanism in the first transfer device drives the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail to move the first silicon rod holder 21 A silicon rod 71 is transferred from the second processing area to the waiting area, and then the first silicon rod 71 is unloaded from the waiting area and loaded with the third silicon rod; the first silicon rod holder 21 in the first transfer device is made to clamp the third silicon rod , And the first drive device drives the first silicon rod holder 21 and the third silicon rod held by it to move along the first transfer rail, so that the third silicon rod is transferred from the waiting area to the first processing area, so that the rough grinding device 4 Perform a rough grinding operation on the third silicon rod located at the first processing area; at this stage, the second driving mechanism in the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it Move along the second transfer rail to transfer the second silicon rod 72 from the first processing position to the second processing position, so that the fine grinding device 5 performs fine grinding on the second silicon rod 72 located at the second processing position operation. When the first silicon rod holder 21 and the clamped first silicon rod 71 are transferred from the second processing area to the first processing area along the first transfer path, at the same time, the second silicon rod located in the second processing area is transferred. When the rod clamp 31 and the second silicon rod 72 held by it are transferred from the first processing position to the first processing position along the second transfer path, the lifting device of the first silicon rod clamp 21 controls the clamping arm and the first silicon rod 72. The height of the horizontal plane where the silicon rod 71 is located, the lifting device of the second silicon rod clamp 31 controls the height of the horizontal plane where the clamping arm and the clamped second silicon rod 72 are located, so that the first transfer path and the second silicon rod 72 are moved during the movement. The two transfer paths are on horizontal planes with different heights, that is, they are in a state of interlacing in the third direction in space, which can prevent the two silicon rod fixtures from overlapping and colliding during the movement in the first direction.
所述第一硅棒夹具21与第一硅棒71在转移至第一加工区位后在第一驱动装置驱动下继续沿第一方向移动以转移至等待区位以进行后续的卸载与第三硅棒的装载。After the first silicon rod holder 21 and the first silicon rod 71 are transferred to the first processing area, they are driven by the first driving device to continue to move in the first direction to transfer to the waiting area for subsequent unloading and the third silicon rod. Loading.
当位于第二加工区位的所述第二硅棒72精磨作业完成时,位于所述第一加工区位的第三硅棒73完成粗磨作业。所述第二转移装置的第二驱动机构驱动所述第二硅棒夹具31及其所夹持的第二硅棒72沿第二转移导轨从第二加工区位转移至等待区位,即可对研磨完成的第二 硅棒72卸载并装载新的待研磨硅棒。When the fine grinding operation of the second silicon rod 72 located in the second processing area is completed, the third silicon rod 73 located in the first processing area completes the rough grinding operation. The second drive mechanism of the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it along the second transfer guide rail from the second processing area to the waiting area, which can be used for grinding The completed second silicon rod 72 is unloaded and loaded with a new silicon rod to be ground.
本申请还提供了一种硅棒研磨机及硅棒研磨方法,对比于传统工作方式中对单根单晶硅棒进行粗磨后转运至精磨工作区进行精磨,在精磨完成后将加工后硅棒运送出工作区,在大量的研磨工作中重复操作这一过程,可缩减不同工序间硅棒处理的等待时间,提高硅棒加工效率。This application also provides a silicon rod grinding machine and a silicon rod grinding method. Compared with the traditional working method, a single single crystal silicon rod is rough-grinded and then transported to the fine grinding work area for fine grinding. After processing, the silicon rods are transported out of the work area, and this process is repeated in a large amount of grinding work, which can reduce the waiting time of silicon rod processing between different procedures and improve the processing efficiency of silicon rods.
请参阅图14,显示为本申请的硅棒研磨机在一实施例中的结构示意图。如图14所示,所述硅棒研磨机包括机座1,第一转移装置2,第二转移装置3,粗磨装置4,精磨装置5。Please refer to FIG. 14, which shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application. As shown in FIG. 14, the silicon rod grinding machine includes a base 1, a first transfer device 2, a second transfer device 3, a rough grinding device 4, and a fine grinding device 5.
本申请的硅棒研磨机用于对单晶硅棒进行研磨,所述单晶硅棒由原始硅棒经过硅棒截断,而后经过硅棒开方装置进行开方所得。所述原始硅棒通常为通过用直拉法或悬浮区熔法从熔体中生长出棒状单晶硅。The silicon rod grinder of the present application is used to grind single crystal silicon rods, which are obtained by cutting the original silicon rods through the silicon rods, and then performing square extraction through the silicon rod square-out device. The original silicon rod is usually a rod-shaped single crystal silicon grown from the melt by the Czochralski method or the suspension zone melting method.
所述机座1具有硅棒加工平台11,硅棒加工平台11设有第一加工区位和第二加工区位。所述硅棒加工平台11设置于机座1上表面,在本实施例一实现方式中,所述加工平台顺应机座1形状设计呈矩形,其第一加工区位与第二加工区位分别对应研磨中的粗磨加工区与精磨加工区,如图14所示,所述第一加工区位与第二加工区位相对对称且平行的设置在硅棒加工平台11的前后两侧,可分别独立的在第一加工区位与第二加工区位上加工所对应承载的单晶硅棒。The machine base 1 has a silicon rod processing platform 11, and the silicon rod processing platform 11 is provided with a first processing location and a second processing location. The silicon rod processing platform 11 is arranged on the upper surface of the machine base 1. In the implementation of the first embodiment, the processing platform is designed to conform to the shape of the machine base 1 and is rectangular, and the first processing area and the second processing area respectively correspond to grinding The rough grinding processing area and the fine grinding processing area in FIG. 14, as shown in FIG. 14, the first processing area and the second processing area are relatively symmetrically and parallelly arranged on the front and rear sides of the silicon rod processing platform 11, which can be independent of each other. The correspondingly carried single crystal silicon rods are processed on the first processing area and the second processing area.
所述第一转移装置2与第二转移装置3通过一安装框架12设置在所述硅棒加工平台11的上方,所述安装框架12设在机座1上呈一立式框体结构,框体上表面高于所述硅棒加工平台11并承载所述第一转移装置2与第二转移装置3。在本申请的一实施例中,如图14所示,所述第一转移装置2与第二转移装置3平行地设置在所述安装框架12的左右两侧。所述安装框架12的支撑结构设置在所述机座1上表面,在图示实施例中,所述机座1上表面呈矩形,所述安装框架12的支撑结构在矩形外沿上,所述安装框架12上表面与所述机座1上表面形状与大小近似相同。The first transfer device 2 and the second transfer device 3 are arranged above the silicon rod processing platform 11 through a mounting frame 12, and the mounting frame 12 is arranged on the machine base 1 to form a vertical frame structure. The upper surface of the body is higher than the silicon rod processing platform 11 and carries the first transfer device 2 and the second transfer device 3. In an embodiment of the present application, as shown in FIG. 14, the first transfer device 2 and the second transfer device 3 are arranged in parallel on the left and right sides of the mounting frame 12. The supporting structure of the mounting frame 12 is arranged on the upper surface of the base 1. In the illustrated embodiment, the upper surface of the base 1 is rectangular, and the supporting structure of the mounting frame 12 is on the outer edge of the rectangle, so The shape and size of the upper surface of the mounting frame 12 and the upper surface of the base 1 are approximately the same.
请参阅图15,显示为本申请的硅棒研磨机在一实施例中的简化结构俯视图。如图15所示,所述第一转移装置2包括第一硅棒夹具21、第一转移导轨22以及第一驱动机构(图中未予以显示)所述第一硅棒夹具21承载于所述第一转移导轨22上;所述第一转移导轨22设置在所述安装框上表面,沿第一方向设置,限制在其上的第一硅棒夹具21沿第一方向运动。所述第一驱动机构用于驱动第一硅棒夹具21及其所夹持的硅棒沿着第一转移导轨22移动,并使得所述第一硅棒夹具21实现在第一加工区位和第二加工区位之间的转移。Please refer to FIG. 15, which shows a top view of the simplified structure of the silicon rod grinding machine in an embodiment of the present application. As shown in FIG. 15, the first transfer device 2 includes a first silicon rod clamp 21, a first transfer rail 22, and a first driving mechanism (not shown in the figure). The first silicon rod clamp 21 is carried on the On the first transfer rail 22; the first transfer rail 22 is set on the upper surface of the mounting frame, is set along the first direction, and restricts the first silicon rod clamp 21 on it from moving in the first direction. The first driving mechanism is used to drive the first silicon rod holder 21 and the silicon rods held by it to move along the first transfer guide rail 22, and enable the first silicon rod holder 21 to move in the first processing position and the second position. 2. Transfer between processing locations.
请参阅图16,显示为本申请的硅棒研磨机在一实施例中的简化结构示意图,如图16所示,所述第一硅棒夹具21包括夹臂安装座211、至少两个夹臂212与夹臂驱动机构213。Please refer to FIG. 16, which shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of this application. As shown in FIG. 16, the first silicon rod holder 21 includes a clamping arm mounting seat 211 and at least two clamping arms. 212 and the clamping arm drive mechanism 213.
请继续参阅图14,所述第一硅棒夹具整体上呈现为夹臂安装座设置在上方,夹臂安装座以外部分包括夹臂呈下悬状态,硅棒夹具安装座承载于所述安装框的上表面,所述夹臂从夹臂安装座处于安装框的中空部分下悬延伸,以实现所述夹臂所夹持的硅棒处于所述硅棒加工平台的加工面上。Please continue to refer to FIG. 14, the first silicon rod clamp is shown as a clamp arm mounting seat set up on the whole, the part except the clamp arm mounting seat including the clamp arm is in a downward hanging state, and the silicon rod clamp mounting seat is carried on the mounting frame On the upper surface of the silicon rod, the clamp arm extends from the hollow part of the clamp arm mounting seat in the mounting frame, so as to realize that the silicon rod clamped by the clamp arm is on the processing surface of the silicon rod processing platform.
所述夹臂安装座设置在第一转移导轨22上,在本实施例的一实现方式中,所述夹臂安装座底部设置有与所述第一转移导轨22相匹配的导槽结构,所述第一转移导轨22沿第一方向布置,所述第一转移导轨22在第一方向的长度范围至少覆盖所述第一工作区与第二工作区在第一方向的位置,以确保所述第一硅棒夹具所夹持的硅棒在两个工作区之间的移送。在本实施例的一实现方式中,所述第一转移导轨22设置为跨越所述安装框在第一方向的完整长度。The clamp arm mounting seat is arranged on the first transfer rail 22. In an implementation of this embodiment, the bottom of the clamp arm mounting seat is provided with a guide groove structure matching the first transfer rail 22, so The first transfer rail 22 is arranged along the first direction, and the length of the first transfer rail 22 in the first direction at least covers the positions of the first working area and the second working area in the first direction, so as to ensure the The silicon rod clamped by the first silicon rod holder is transferred between the two working areas. In an implementation of this embodiment, the first transfer rail 22 is arranged to span the entire length of the mounting frame in the first direction.
请参阅图17,显示为本申请的第一硅棒夹具21在一实施例中的结构示意图。如图17所示,所述夹臂安装座211上还具有第一方向的导轨,所述夹臂212通过导轨设置在夹臂安装座211上并可产生在第一方向的移动。Please refer to FIG. 17, which shows a schematic structural diagram of the first silicon rod holder 21 of this application in an embodiment. As shown in FIG. 17, the clamping arm mounting seat 211 also has a first direction guide rail, and the clamping arm 212 is arranged on the clamping arm mounting seat 211 through the guide rail and can move in the first direction.
所述至少一对夹臂212沿第一方向对向设置,用于夹持硅棒的两个端面。所述硅棒为经过开方的细长型结构,且其长度方向沿第一方向放置,所述端面即为长度方向两端的截面。所述夹臂212从所述夹臂安装座211处下垂,夹臂夹持端位于夹臂212下方用于直接接触夹持硅棒。The at least one pair of clamping arms 212 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod. The silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction. The clamping arm 212 hangs down from the clamping arm mounting seat 211, and the clamping end of the clamping arm is located below the clamping arm 212 for directly contacting and clamping the silicon rod.
所述夹臂驱动机构213可驱动所述至少一对夹臂212中的至少一个夹臂沿着所述第一方向移动,以调节所述一对相对设置的夹臂之间的距离。沿第一方向相对设置的两夹臂夹持端相向靠近夹紧硅棒,并保持夹紧状态将硅棒在不同工作区之间移送与研磨,在研磨结束后将硅棒转运至承载位置后相互远离以释放加工后硅棒。在本实施例的某些实现方式中,所述夹臂驱动机构213可以设置为一行进电机,驱动所述夹臂212沿所述夹臂安装座211的导轨移动。The clamping arm driving mechanism 213 can drive at least one clamping arm of the at least one pair of clamping arms 212 to move along the first direction to adjust the distance between the pair of opposite clamping arms. The clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing. In some implementations of this embodiment, the clamping arm driving mechanism 213 may be configured as a traveling motor to drive the clamping arm 212 to move along the guide rail of the clamping arm mounting seat 211.
在本申请的一实施例中,所述夹臂驱动机构213包括驱动电机、驱动齿轮和一对齿条。所述驱动电机带动齿轮旋转,所述一对齿条与所述驱动齿轮相对的两端啮合,当所述驱动齿轮旋转时所述一对齿条在齿轮两端方向相反的线速度的带动下表现为相互靠近或相互远离。在本实施例一实现方式中,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端分别连接一夹臂,使所述一对夹臂在第一方向沿夹臂安装座导轨相互远离或相互靠近。In an embodiment of the present application, the clamping arm driving mechanism 213 includes a driving motor, a driving gear, and a pair of racks. The drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other. In the first implementation of this embodiment, one end of each rack of the pair of racks meshes with the drive gear, and the other end is respectively connected to a clamping arm, so that the pair of clamping arms extend along the clamping arm in the first direction. The mounting seat rails are far away or close to each other.
在本申请的一实施例中,所述夹臂呈旋转式结构,如图17所示实施例中,所述第一硅棒夹具还包括夹臂转动机构214,用于驱动所述夹臂212转动。在本实施例的一实现方式中,所述一对夹臂212的任意一个夹持端或一对夹臂212的两个夹持端设置有可转动的结构,在所述夹臂转动机构214的驱动下使得夹臂的夹持端以所述硅棒的长度方向即第一方向为轴线 旋转,被夹持硅棒发生相应的以第一方向为轴线的旋转。在实际研磨中,硅棒需进行的磨面与倒角在长度方向的四个面及四个面之间交界的棱边上,由本申请所提供的夹臂,可实现对硅棒不同磨面及不同棱边的选择与控制。In an embodiment of the present application, the clamping arm has a rotating structure. In the embodiment shown in FIG. 17, the first silicon rod clamp further includes a clamping arm rotation mechanism 214 for driving the clamping arm 212 Rotate. In an implementation of this embodiment, any one of the clamping ends of the pair of clamping arms 212 or the two clamping ends of the pair of clamping arms 212 are provided with a rotatable structure, and the clamping arm rotation mechanism 214 Driven by, the clamping end of the clamping arm rotates with the length direction of the silicon rod, that is, the first direction as the axis, and the clamped silicon rod rotates correspondingly with the first direction as the axis. In actual grinding, the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces. The clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
在本实施例的某些实施方式中,所述至少一对夹臂的夹持端具有用于夹持硅棒的接触面。当所述硅棒的夹持端为在细长型结构两端的两个端面时,所述夹臂夹持端的接触面可以设置为在竖直方向的接触面或包括竖直方向的平面的接触面。所述接触面设置在可旋转的平台上,所述平台的截面可设置为自定义的规则几何图形或不规则几何图形。In some implementations of this embodiment, the clamping ends of the at least one pair of clamping arms have contact surfaces for clamping the silicon rod. When the clamping ends of the silicon rod are two end faces at both ends of the elongated structure, the contact surfaces of the clamping ends of the clamping arms can be set as vertical contact surfaces or vertical contact surfaces. surface. The contact surface is arranged on a rotatable platform, and the cross section of the platform can be set as a custom regular geometric figure or an irregular geometric figure.
在本申请的一实施例中,所述可旋转的平台可设置为具有锁定功能的铰接装置铰接成的整体,可沿第一方向的轴线旋转。旋转轴的轴线连接于所述夹臂转动机构。In an embodiment of the present application, the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction. The axis of the rotating shaft is connected to the clamp arm rotating mechanism.
在本申请的一实施例中,所述夹臂的夹持端可设置为一可旋转的圆台,所述圆台的圆形平面与硅棒端面接触,在贴紧硅棒端面后保持与硅棒端面相对静止。所述硅棒夹持端还包括锁紧结构,在对某一选定的平面进行磨面时所述夹臂夹持端处于锁紧状态。在不同磨面的切换中,所述硅棒夹持端在夹臂转动机构的带动下沿圆台圆心旋转。In an embodiment of the present application, the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod. The end face is relatively static. The clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected plane is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
请参阅图18,显示为图16的硅棒研磨机在A部分的放大结构示意图。如图18所示,所述夹臂的夹持端包括可旋转的圆台与设置在圆台上的一系列凸出触点,所述每一触点具有一接触平面。所述圆台在夹臂转动机构的带动下旋转,在本实施例的一实现方式中,所述触点的凸出长度即在第一方向的位置可调节,使得在对夹持硅棒的过程中,对端面平整度较低的硅棒,可根据硅棒端面调整触点的凸出长度,使得每一接触面与硅棒端面处于贴紧状态。所述凸出长度即从圆台的圆平面至触点的接触平面间第一方向的长度。Please refer to FIG. 18, which shows a schematic diagram of the enlarged structure of the silicon rod grinding machine in part A of FIG. 16. As shown in Fig. 18, the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact plane. The round table rotates under the drive of the clamping arm rotation mechanism. In an implementation of this embodiment, the protruding length of the contact point, that is, the position in the first direction, can be adjusted, so that the process of clamping the silicon rod Among them, for silicon rods with relatively low end faces, the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods. The protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
在本申请的一实施例中,所述第一硅棒夹具的夹持端设置有压力传感器,以基于所检测的压力状态调整触点的凸出长度。通常地,在夹持硅棒的过程中,所述第一硅棒夹具的一对夹臂在夹臂驱动机构的驱动下沿第一方向相互靠近,至所述夹持端的接触面与所需夹持的硅棒的端面相互接触,当所述夹持端设置有多个触点并探测到部分触点与所接触硅棒的端面接触的压力值小于一设定值或设定区域时,可通过调整触点的凸出长度(一般为朝向硅棒端面靠近方向)以改变夹紧度;又或者,所述第一硅棒夹具的一对夹臂的每一夹持端均设置为一个接触面,在对硅棒进行夹持的过程中,通过所述夹臂驱动机构驱动一对夹臂朝向硅棒两端的端面相互靠近以实现,在所述夹持端与硅棒端面接触后,由压力传感器检测硅棒的夹紧程度,当达到设定的压力范围时即夹臂驱动机构控制停止所述一对夹臂的相向运动。In an embodiment of the present application, the clamping end of the first silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state. Generally, in the process of clamping the silicon rod, a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one. The end faces of the clamped silicon rods are in contact with each other. When the clamping end is provided with a plurality of contacts and it is detected that the pressure value of the part of the contacts in contact with the end face of the contacted silicon rod is less than a set value or a set area, The degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to one In the process of clamping the silicon rod, the clamping arm drive mechanism drives the end faces of a pair of clamping arms toward the two ends of the silicon rod to approach each other. After the clamping end is in contact with the end face of the silicon rod, The pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
所述夹臂转动机构可设置在一对夹臂中的一个夹臂上,以带动所述一对夹臂的夹持端与所夹持的硅棒旋转;或者所述夹臂转动机构设置在一对夹臂的每一夹臂上,并协同运动控制所述一对夹臂的两个夹持端发生相同角度与方向的转动。在某些实现方式中,所述夹臂转动 机构可设置为一驱动电机。The clamping arm rotation mechanism may be arranged on one of the pair of clamping arms to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate; or the clamping arm rotation mechanism may be arranged on On each of the pair of clamping arms, the two clamping ends of the pair of clamping arms are controlled to rotate in the same angle and direction in a coordinated motion. In some implementations, the clamping arm rotation mechanism may be configured as a driving motor.
在由所述硅棒研磨机对硅棒的不同侧面进行磨面或对棱边进行倒角时,通过所述夹臂转动机构驱动夹臂夹持端旋转以实现。通常对经过开方的单晶硅棒,在对不同侧面进行研磨时,所述夹臂转动机构控制夹臂夹持端旋转一定角度例如90°即可实现,在对不同棱边进行倒角时,可通过控制夹臂夹持端旋转一定角度例如45°、135°等角度实现。在研磨装置所提供的研磨面为平面的情况下,在进行对硅棒的倒角时,所述夹臂转动机构可控制夹臂夹持端与其所夹持的硅棒旋转不同的角度进行多次倒角实现,例如,对硅棒在完成一个侧面的研磨后,对该侧面相邻的一条棱边与该棱边相对的棱边,可通过旋转一定角度例如40°、45°、50°进行多次倒角,得到在不同侧面交界处过渡更为圆滑的硅棒。所述角度均为从研磨的初始位置起始的旋转角度。所述实现倒角的方式可参考例如CN108942570A等专利公开文献,通过带动硅棒转动一定角度,磨具配合进行在第二方向的横向进给实现对棱角的磨削。When the silicon rod grinder is used to grind the different sides of the silicon rod or chamfer the edges, the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism. Generally, for a single crystal silicon rod that has been squared, when grinding different sides, the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°. When chamfering different edges It can be achieved by controlling the clamping end of the clamp arm to rotate a certain angle, such as 45°, 135°, etc. When the grinding surface provided by the grinding device is flat, when chamfering the silicon rod, the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps. The secondary chamfering can be realized. For example, after grinding a side surface of a silicon rod, the adjacent edge of the side surface and the opposite edge of the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding. The method of realizing chamfering can refer to patent publications such as CN108942570A. By driving the silicon rod to rotate to a certain angle, the abrasive tool cooperates with the lateral feed in the second direction to realize the grinding of the corners.
在本申请的一实施例中,如图16所示,所述第一硅棒夹具为升降式硅棒夹具。在一实现方式中,所述第一硅棒夹具包括升降导轨与升降方向的驱动装置,所述硅棒夹具的夹臂与所述硅棒安装座上承载夹臂的水平导轨可沿着所述升降导轨在第三方向运动,可用于控制硅棒外表面与研磨工具的研磨面在竖直方向的相对位置,以选择硅棒的被研磨面与研磨工具用于进行研磨的研磨区域。在本实施例的一实现方式中,所述升降导轨设置在所述硅棒安装座的直立面上,所述夹臂上对应设置有与所述升降导轨配合的导槽及驱动所述夹臂发生升降运动的驱动机构;所述驱动机构包括行进丝杠与行进电机,所述行进丝杠沿所述升降导轨设置并连接所述行进电机,在行进电机的带动下驱动所述夹臂在第三方向运动。在另一实现方式中,所述一对夹臂的每一夹臂悬臂设置为一伸缩装置,在伸缩驱动机构的带动下同时进行升降运动。In an embodiment of the present application, as shown in FIG. 16, the first silicon rod clamp is a lift-type silicon rod clamp. In an implementation manner, the first silicon rod clamp includes a lifting rail and a driving device in the lifting direction, and the clamp arm of the silicon rod clamp and the horizontal guide rail carrying the clamp arm on the silicon rod mounting seat can be along the The lifting rail moves in the third direction, which can be used to control the vertical relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool, so as to select the grinding surface of the silicon rod and the grinding area of the grinding tool for grinding. In an implementation of this embodiment, the lifting rail is arranged on the vertical surface of the silicon rod mounting seat, and the clamping arm is correspondingly provided with a guide groove that cooperates with the lifting rail and driving the clamping arm A driving mechanism that generates a lifting movement; the driving mechanism includes a traveling screw and a traveling motor, the traveling screw is arranged along the lifting guide rail and connected to the traveling motor, and driven by the traveling motor to drive the clamp arm in the first Movement in three directions. In another implementation manner, each cantilever arm of the pair of clamping arms is configured as a telescopic device, which is driven by the telescopic drive mechanism to simultaneously perform lifting movements.
请继续参阅图15,所述第一驱动机构包括第一移动齿轨、第一驱动齿轮与第一驱动动力源。所述第一移动齿轨沿第一方向设置,与所述第一转移导轨22平行。如图15所示实施例中,所述第一移动齿轨固定在所述安装框的上表面,设置为与所述第一转移导轨22近似相同的第一方向尺度,与第一转移导轨22平行且相邻设置。Please continue to refer to FIG. 15, the first driving mechanism includes a first moving rack, a first driving gear, and a first driving power source. The first moving rack is arranged along the first direction and is parallel to the first transfer rail 22. In the embodiment shown in FIG. 15, the first movable rack is fixed on the upper surface of the mounting frame, and is set to have a first direction dimension approximately the same as that of the first transfer rail 22, which is similar to that of the first transfer rail 22. Parallel and adjacent to each other.
所述第一驱动齿轮设置于所述第一硅棒夹具21上,并且与第一移动齿轨啮合,用于带动所述第一硅棒夹具21沿第一转移导轨22的运动。所述第一驱动动力源用于驱动所述第一驱动齿轮。在本申请的一实现方式中,所述第一驱动齿轮设置在所述第一硅棒夹具21的夹臂安装座上,所述第一驱动齿轮由第一驱动动力源带动旋转,所述第一驱动齿轮的轮齿与所述第一移动齿轨啮合,顺应所述第一移动齿轨行进,与第一驱动齿轮连接的第一硅棒夹具21由此在第一转移导轨22上产生相应的移动。The first driving gear is disposed on the first silicon rod holder 21 and meshes with the first moving rack, and is used to drive the first silicon rod holder 21 to move along the first transfer rail 22. The first driving power source is used to drive the first driving gear. In an implementation manner of the present application, the first drive gear is arranged on the clamping arm mounting seat of the first silicon rod clamp 21, the first drive gear is driven to rotate by a first drive power source, and the first drive gear is rotated by a first drive power source. The gear teeth of a driving gear mesh with the first moving rack and follow the first moving rack. The first silicon rod holder 21 connected with the first driving gear thus produces a corresponding response on the first transfer rail 22. Mobile.
在本实施例一实现方式中,所述第一驱动动力源可设置为驱动电机,所述驱动电机的动力输出轴与所述第一驱动齿轮轴接,控制第一驱动齿轮的运动状态,继而第一驱动驱动力源控制所述第一硅棒夹具与其所夹持的硅棒在第一方向的移动。In the first implementation of this embodiment, the first driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected with the first driving gear to control the movement state of the first driving gear, and then The first driving force source controls the movement of the first silicon rod holder and the silicon rod held by it in a first direction.
在本申请的一实施例中,所述第一驱动机构可设置在所述第一硅棒夹具上,包括行进电机与行进丝杠,所述行进丝杠沿所述第一转移导轨设置并连接所述行进电机,在行进电机的驱动下传动带动所述第一硅棒夹具沿第一转移导轨移动。In an embodiment of the present application, the first driving mechanism may be arranged on the first silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the first transfer guide rail. The traveling motor is driven by the traveling motor to drive the first silicon rod clamp to move along the first transfer rail.
请继续参阅图15,所述第二转移装置3包括第二硅棒夹具31、第二转移导轨32以及第二驱动机构。所述第二硅棒夹具31承载于所述第二转移导轨32上;所述第二转移导轨32设置在所述安装框上表面,沿第一方向设置,限制在其上的第二硅棒夹具31沿第一方向运动;所述第二驱动机构用于驱动第二硅棒夹具31及其所夹持的硅棒沿着第二转移导轨32移动,并使得所述第二硅棒夹具31实现在第一加工区位处和第二加工区位之间的转移。Please continue to refer to FIG. 15, the second transfer device 3 includes a second silicon rod clamp 31, a second transfer rail 32 and a second driving mechanism. The second silicon rod clamp 31 is carried on the second transfer guide rail 32; the second transfer guide rail 32 is arranged on the upper surface of the mounting frame, is arranged along the first direction, and restricts the second silicon rod on it The clamp 31 moves in the first direction; the second drive mechanism is used to drive the second silicon rod clamp 31 and the silicon rods held by it to move along the second transfer rail 32, and make the second silicon rod clamp 31 Realize the transfer between the first processing location and the second processing location.
如图15所示,所述第二转移导轨32与第一转移导轨22之间为沿所述第一方向的平行设置,所述第一转移装置2的第一硅棒夹具21与第二转移装置3的第二硅棒夹具31分别在由所述第一转移导轨22与第二转移导轨32所限定的相互平行的路径上移动。当所述第一硅棒夹具21与其所夹持的硅棒从不同加工区位之间转移时,所述第二硅棒夹具31与其所夹持的硅棒也可在不同加工区位之间转移,第一硅棒夹具21与第二硅棒夹具31的运动相互独立,限定其运动范围的转移导轨分别设置于不同的空间位置,互不干扰。As shown in FIG. 15, the second transfer rail 32 and the first transfer rail 22 are arranged in parallel along the first direction, and the first silicon rod holder 21 of the first transfer device 2 and the second transfer device 2 are parallel to each other. The second silicon rod clamps 31 of the device 3 respectively move on mutually parallel paths defined by the first transfer rail 22 and the second transfer rail 32. When the first silicon rod holder 21 and the silicon rods held by it are transferred between different processing locations, the second silicon rod holder 31 and the silicon rods held by it can also be transferred between different processing locations. The movements of the first silicon rod holder 21 and the second silicon rod holder 31 are independent of each other, and the transfer guide rails that limit the movement range thereof are respectively arranged at different spatial positions without interfering with each other.
在本申请的一实施例中,所述硅棒研磨机的机座与所述安装框的俯视图均显示为规则的矩形,所述第一转移导轨与第二转移导轨均沿着所述第一方向布置,为平行且对称的设置,所述对称线即为机座在第一方向的中线轴线。In an embodiment of the present application, the top views of the base of the silicon rod grinder and the mounting frame are both shown as regular rectangles, and the first transfer rail and the second transfer rail are both along the first The direction arrangement is a parallel and symmetrical arrangement, and the symmetry line is the central axis of the base in the first direction.
请继续参阅图16,如图所示,所述第二硅棒夹具31包括夹臂安装座311、至少两个夹臂312与夹臂驱动机构313。Please continue to refer to FIG. 16. As shown in the figure, the second silicon rod clamp 31 includes a clamping arm mounting seat 311, at least two clamping arms 312 and a clamping arm driving mechanism 313.
请继续参阅图14,所述第二硅棒夹具整体上呈现为夹臂安装座设置在上方,夹臂安装座以外部分包括夹臂呈下悬状态,硅棒夹具安装座承载于所述安装框的上表面,所述夹臂从夹臂安装座处于安装框的中空部分下悬延伸,以实现所述夹臂所夹持的硅棒处于所述硅棒加工平台的加工面上。Please continue to refer to FIG. 14, the second silicon rod clamp is shown as a clamp arm mounting seat set up on the whole, the part other than the clamp arm mounting seat including the clamp arm is in a downward hanging state, and the silicon rod clamp mounting seat is carried on the mounting frame On the upper surface of the silicon rod, the clamp arm extends from the hollow part of the clamp arm mounting seat in the mounting frame, so as to realize that the silicon rod clamped by the clamp arm is on the processing surface of the silicon rod processing platform.
所述夹臂安装座设置在第二转移导轨32上,在本实施例的一实现方式中,所述夹臂安装座底部设置有与所述第二转移导轨32相匹配的导槽结构,所述第二转移导轨32沿第一方向布置,所述第二转移导轨32在第一方向的长度范围至少覆盖所述第一工作区与第二工作区在第一方向的位置,以确保所述第二硅棒夹具所夹持的硅棒在两个工作区之间的移送。在本实施例的一实现方式中,所述第二转移导轨32设置为跨越所述安装框在第一方向的完整长度。The clamp arm mounting seat is arranged on the second transfer rail 32. In an implementation of this embodiment, the bottom of the clamp arm mounting seat is provided with a guide groove structure matching the second transfer rail 32, so The second transfer rail 32 is arranged along the first direction, and the length of the second transfer rail 32 in the first direction at least covers the positions of the first working area and the second working area in the first direction to ensure the The silicon rod clamped by the second silicon rod holder is transferred between the two working areas. In an implementation of this embodiment, the second transfer rail 32 is arranged to span the entire length of the mounting frame in the first direction.
在本申请的一实施例中,所述夹臂安装座上还具有第一方向的导轨,请参阅图19,显示为本申请的第二硅棒夹具在一实施例中的结构示意图。如图19所示,所述夹臂312通过导轨3111设置在夹臂安装座311上并可产生在第一方向的移动。In an embodiment of the present application, the clamp arm mounting seat also has a first-direction guide rail. Please refer to FIG. 19, which shows a schematic structural diagram of the second silicon rod clamp of the present application in an embodiment. As shown in FIG. 19, the clamping arm 312 is arranged on the clamping arm mounting seat 311 through the guide rail 3111 and can move in the first direction.
所述至少一对夹臂312沿第一方向对向设置,用于夹持硅棒的两个端面。所述硅棒为经过开方的细长型结构,且其长度方向沿第一方向放置,所述端面即为长度方向两端的截面。所述夹臂从所述夹臂安装座处下垂,夹臂夹持端位于夹臂下方用于直接接触夹持硅棒。The at least one pair of clamping arms 312 are arranged opposite to each other along the first direction, and are used for clamping the two end faces of the silicon rod. The silicon rod is a slender structure with a square root, and its length direction is placed along the first direction, and the end faces are the cross sections at both ends of the length direction. The clamping arm hangs down from the clamping arm mounting seat, and the clamping end of the clamping arm is located below the clamping arm for directly contacting and clamping the silicon rod.
所述夹臂驱动机构313可驱动所述至少一对夹臂中的至少一个夹臂沿着所述第一方向移动,以调节所述一对相对设置的夹臂之间的距离。沿第一方向相对设置的两夹臂夹持端相向靠近夹紧硅棒,并保持夹紧状态将硅棒在不同工作区之间移送与研磨,在研磨结束后将硅棒转运至承载位置后相互远离以释放加工后硅棒。在本实施例的某些实现方式中,所述夹臂驱动机构可以设置为一行进电机,驱动所述夹臂沿所述夹臂安装座的导轨移动。The clamping arm driving mechanism 313 can drive at least one clamping arm of the at least one pair of clamping arms to move along the first direction to adjust the distance between the pair of opposed clamping arms. The clamping ends of the two clamping arms located opposite to each other in the first direction are close to clamping the silicon rods, and the silicon rods are transferred and ground between different working areas while maintaining the clamping state. After the grinding is completed, the silicon rods are transferred to the load-bearing position. Move away from each other to release the silicon rods after processing. In some implementations of this embodiment, the clamping arm driving mechanism may be configured as a traveling motor to drive the clamping arm to move along the guide rail of the clamping arm mounting seat.
在本申请的一实施例中,所述夹臂驱动机构包括驱动电机、驱动齿轮和一对齿条。所述驱动电机带动齿轮旋转,所述一对齿条与所述驱动齿轮相对的两端啮合,当所述驱动齿轮旋转时所述一对齿条在齿轮两端方向相反的线速度的带动下表现为相互靠近或相互远离。在本实施例一实现方式中,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端分别连接一夹臂,使所述一对夹臂在第一方向沿夹臂安装座导轨相互远离或相互靠近。In an embodiment of the present application, the clamping arm driving mechanism includes a driving motor, a driving gear, and a pair of racks. The drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other. In the first implementation of this embodiment, one end of each rack of the pair of racks meshes with the drive gear, and the other end is respectively connected to a clamping arm, so that the pair of clamping arms extend along the clamping arm in the first direction. The mounting seat rails are far away or close to each other.
在本申请的一实施例中,所述夹臂呈旋转式结构,如图19所示实施例中,所述第二硅棒夹具还包括夹臂转动机构314,用于驱动所述夹臂312转动。在本实施例的一实现方式中,所述一对夹臂312的任意一个夹持端或两个夹持端设置有可转动的结构,在所述夹臂转动机构314的驱动下使得夹臂312的夹持端以所述硅棒的长度方向即第一方向为轴线旋转,被夹持硅棒发生相应的以第一方向为轴线的旋转。在实际研磨中,硅棒需进行的磨面与倒角在长度方向的四个面及四个面之间交界的棱边上,由本申请所提供的夹臂,可实现对硅棒不同磨面及不同棱边的选择与控制。In an embodiment of the present application, the clamping arm has a rotating structure. In the embodiment shown in FIG. 19, the second silicon rod clamp further includes a clamping arm rotating mechanism 314 for driving the clamping arm 312 Rotate. In an implementation of this embodiment, any one or both of the clamping ends of the pair of clamping arms 312 are provided with a rotatable structure, and the clamping arm is driven by the clamping arm rotation mechanism 314 to make the clamping arm The clamping end of 312 rotates with the length direction of the silicon rod, that is, the first direction as the axis, and the clamped silicon rod rotates correspondingly with the first direction as the axis. In actual grinding, the grinding surface and chamfering of silicon rods are on the four sides in the length direction and the edges of the boundaries between the four surfaces. The clamping arm provided by this application can realize different grinding surfaces of silicon rods. And the selection and control of different edges.
在本实施例的某些实施方式中,所述至少一对夹臂的夹持端具有用于夹持硅棒的接触面。当所述硅棒的夹持端为在细长型结构两端的两个端面时,所述夹臂夹持端的接触面可以设置为在竖直方向的接触面或包括竖直方向的平面的接触面。所述接触面设置在可旋转的平台上,所述平台的截面可设置为自定义的规则几何图形或不规则几何图形。In some implementations of this embodiment, the clamping ends of the at least one pair of clamping arms have contact surfaces for clamping the silicon rod. When the clamping ends of the silicon rod are two end faces at both ends of the elongated structure, the contact surfaces of the clamping ends of the clamping arms can be set as vertical contact surfaces or vertical contact surfaces. surface. The contact surface is arranged on a rotatable platform, and the cross section of the platform can be set as a custom regular geometric figure or an irregular geometric figure.
在本申请的一实施例中,所述可旋转的平台可设置为具有锁定功能的铰接装置铰接成的整体,可沿第一方向的轴线旋转。旋转轴的轴线连接于所述夹臂转动机构。In an embodiment of the present application, the rotatable platform may be configured as a whole hinged by a hinge device with a locking function, and may rotate along an axis in the first direction. The axis of the rotating shaft is connected to the clamp arm rotating mechanism.
在本申请的一实施例中,所述夹臂的夹持端可设置为一可旋转的圆台,所述圆台的圆形平面与硅棒端面接触,在贴紧硅棒端面后保持与硅棒端面相对静止。所述硅棒夹持端还包括 锁紧结构,在对某一选定的平面进行磨面时所述夹臂夹持端处于锁紧状态。在不同磨面的切换中,所述硅棒夹持端在夹臂转动机构的带动下沿圆台圆心旋转。In an embodiment of the present application, the clamping end of the clamping arm can be set as a rotatable circular platform, and the circular plane of the circular platform is in contact with the end surface of the silicon rod, and is kept in contact with the end surface of the silicon rod after being close to the end surface of the silicon rod. The end face is relatively static. The clamping end of the silicon rod also includes a locking structure, and the clamping end of the clamping arm is in a locked state when a certain selected surface is ground. In the switching of different grinding surfaces, the silicon rod clamping end is driven by the clamping arm rotating mechanism to rotate along the center of the truncated cone.
请继续参阅图18,所述夹臂的夹持端包括可旋转的圆台与设置在圆台上的一系列凸出触点,所述每一触点具有一接触平面。所述圆台在夹臂转动机构的带动下旋转,在本实施例的一实现方式中,所述触点的凸出长度即在第一方向的位置可调节,使得在对夹持硅棒的过程中,对端面平整度较低的硅棒,可根据硅棒端面调整触点的凸出长度,使得每一接触面与硅棒端面处于贴紧状态。所述凸出长度即从圆台的圆平面至触点的接触平面间第一方向的长度。Please continue to refer to FIG. 18, the clamping end of the clamping arm includes a rotatable round table and a series of protruding contacts arranged on the round table, and each contact has a contact plane. The round table rotates under the drive of the clamping arm rotation mechanism. In an implementation of this embodiment, the protruding length of the contact point, that is, the position in the first direction, can be adjusted, so that the process of clamping the silicon rod Among them, for silicon rods with relatively low end faces, the protruding length of the contacts can be adjusted according to the end faces of the silicon rods, so that each contact surface is in close contact with the end faces of the silicon rods. The protruding length is the length in the first direction from the circular plane of the truncated cone to the contact plane of the contact.
在本申请的一实施例中,所述硅棒夹具的夹持端设置有压力传感器,以基于所检测的压力状态调整触点的凸出长度。通常地,在夹持硅棒的过程中,所述第一硅棒夹具的一对夹臂在夹臂驱动机构的驱动下沿第一方向相互靠近,至所述夹持端的接触面与所需夹持的硅棒的端面相互接触,当所述夹持端设置有多个触点并探测到部分触点与所接触硅棒的端面接触的压力值小于一设定值或设定区域时,可通过调整触点的凸出长度(一般为朝向硅棒端面靠近的方向)以改变夹紧度;又或者,所述第一硅棒夹具的一对夹臂的每一夹持端均设置为一个接触面,在对硅棒进行夹持的过程中,通过所述夹臂驱动机构驱动一对夹臂朝向硅棒两端的端面相互靠近以实现,在所述夹持端与硅棒端面接触后,由压力传感器检测硅棒的夹紧程度,当达到设定的压力范围时即夹臂驱动机构控制停止所述一对夹臂的相向运动。In an embodiment of the present application, the clamping end of the silicon rod clamp is provided with a pressure sensor to adjust the protruding length of the contact based on the detected pressure state. Generally, in the process of clamping the silicon rod, a pair of clamping arms of the first silicon rod clamp are driven by the clamping arm drive mechanism to approach each other in a first direction, until the contact surface of the clamping end is in contact with the desired one. The end faces of the clamped silicon rods are in contact with each other. When the clamping end is provided with a plurality of contacts and it is detected that the pressure value of the part of the contacts in contact with the end face of the contacted silicon rod is less than a set value or a set area, The degree of clamping can be changed by adjusting the protruding length of the contact (generally toward the direction of approaching the end face of the silicon rod); or, each clamping end of the pair of clamping arms of the first silicon rod clamp is set to A contact surface, in the process of clamping the silicon rod, a pair of clamping arms are driven by the clamping arm drive mechanism to approach the end faces of the two ends of the silicon rod to approach each other. After the clamping end is in contact with the end face of the silicon rod , The pressure sensor detects the clamping degree of the silicon rod, and when the set pressure range is reached, the clamping arm drive mechanism controls to stop the relative movement of the pair of clamping arms.
所述夹臂转动机构可设置在一对夹臂中的一个夹臂上,以带动所述一对夹臂的夹持端与所夹持的硅棒旋转;或者所述夹臂转动机构设置在一对夹臂的每一夹臂上,并协同运动控制所述一对夹臂的两个夹持端发生相同角度与方向的转动。在某些实现方式中,所述夹臂转动机构可设置为一驱动电机。The clamping arm rotation mechanism may be arranged on one of the pair of clamping arms to drive the clamping ends of the pair of clamping arms and the clamped silicon rod to rotate; or the clamping arm rotation mechanism may be arranged on On each of the pair of clamping arms, the two clamping ends of the pair of clamping arms are controlled to rotate in the same angle and direction in a coordinated motion. In some implementations, the clamping arm rotation mechanism may be configured as a driving motor.
在由所述硅棒研磨机对硅棒的不同侧面进行磨面或对棱边进行倒角时,通过所述夹臂转动机构驱动夹臂夹持端旋转以实现。通常对经过开方的单晶硅棒,在对不同侧面进行研磨时,所述夹臂转动机构控制夹臂夹持端旋转一定角度例如90°即可实现,在对不同棱边进行倒角时,可通过控制夹臂夹持端旋转一定角度例如45°、135°等角度实现。在研磨装置所提供的研磨面为平面的情况下,在进行对硅棒的倒角时,所述夹臂转动机构可控制夹臂夹持端与其所夹持的硅棒旋转不同的角度进行多次倒角实现,例如,对硅棒完成一个侧面的研磨后,对该侧面相邻的一条棱边及与该棱边相对的棱边,可通过旋转一定角度例如40°、45°、50°等角度进行多次倒角,得到在不同侧面交界处过渡更为圆滑的硅棒。所述角度均为从研磨的初始位置起始的旋转角度。所述实现倒角的方式可参考例如CN108942570A等专利公开文献,通过带动硅棒转动一定角度,磨具配合进行在第二方向的横向进给实现对棱角的磨削。When the silicon rod grinder is used to grind the different sides of the silicon rod or chamfer the edges, the clamping end of the clamping arm is driven to rotate by the clamping arm rotation mechanism. Generally, for a single crystal silicon rod that has been squared, when grinding different sides, the clamping arm rotation mechanism controls the clamping end of the clamping arm to rotate a certain angle, for example, 90°. When chamfering different edges It can be achieved by controlling the clamping end of the clamp arm to rotate a certain angle, such as 45°, 135°, etc. When the grinding surface provided by the grinding device is flat, when chamfering the silicon rod, the clamping arm rotation mechanism can control the clamping end of the clamping arm to rotate at different angles to the silicon rod it clamps. The secondary chamfering is realized. For example, after grinding a side surface of the silicon rod, an edge adjacent to the side surface and the edge opposite to the edge can be rotated by a certain angle, such as 40°, 45°, 50° Perform multiple chamfering at equal angles to obtain a silicon rod with a smoother transition at the junction of different sides. The angles are all rotation angles from the initial position of grinding. The method of realizing chamfering can refer to patent publications such as CN108942570A. By driving the silicon rod to rotate to a certain angle, the abrasive tool cooperates with the lateral feed in the second direction to realize the grinding of the corners.
在本申请的一实施例中,如图16所示,所述第二硅棒夹具31为升降式硅棒夹具。在一 实现方式中,所述第二硅棒夹具31的夹臂安装座311上设置有一升降方向的导轨,所述第二硅棒夹具31的夹臂312与所述硅棒安装座上承载夹臂的导轨可沿着所述升降导轨在第三方向运动,可用于控制硅棒外表面与研磨工具的研磨面在竖直方向的相对位置,以选择硅棒的被研磨面与研磨工具用于进行研磨的研磨区域。在本实施例的一实现方式中,所述升降导轨设置在所述硅棒安装座的直立面上,所述夹臂312上对应设置有与所述升降导轨配合的导槽及驱动所述夹臂发生升降运动的驱动机构;所述驱动机构包括行进丝杠与行进电机,所述行进丝杠沿所述升降导轨设置并连接所述行进电机,在行进电机的带动下驱动所述夹臂在第三方向运动。在另一实现方式中,所述一对夹臂312的每一夹臂悬臂设置为一伸缩装置,在伸缩驱动机构的带动下同时进行升降运动。In an embodiment of the present application, as shown in FIG. 16, the second silicon rod clamp 31 is an elevating silicon rod clamp. In an implementation manner, the clamping arm mounting seat 311 of the second silicon rod clamp 31 is provided with a guide rail in the lifting direction, and the clamping arm 312 of the second silicon rod clamp 31 is connected to the supporting clamp on the silicon rod mounting seat. The rail of the arm can move in the third direction along the lifting rail, and can be used to control the relative position of the outer surface of the silicon rod and the grinding surface of the grinding tool in the vertical direction, so as to select the ground surface of the silicon rod and the grinding tool for The polishing area where the polishing is performed. In an implementation of this embodiment, the lifting rail is arranged on the vertical surface of the silicon rod mounting seat, and the clamping arm 312 is correspondingly provided with a guide groove that cooperates with the lifting rail and drives the clip. A driving mechanism for raising and lowering the arm; the driving mechanism includes a traveling screw and a traveling motor, the traveling screw is arranged along the lifting guide rail and connected to the traveling motor, and driven by the traveling motor to drive the clamp arm in Movement in the third direction. In another implementation manner, each of the cantilever arms of the pair of clamping arms 312 is configured as a telescopic device, which simultaneously moves up and down under the drive of the telescopic drive mechanism.
请继续参阅图15,所述第二驱动机构包括第二移动齿轨、第二驱动齿轮与第二驱动动力源。所述第二移动齿轨沿第一方向设置,与所述第二转移导轨平行。如图15所示实施例中,所述第二移动齿轨固定在所述安装框的上表面,设置为与所述第二转移导轨近似相同的第一方向尺度,与第二转移导轨平行且相邻设置。Please continue to refer to FIG. 15, the second driving mechanism includes a second moving rack, a second driving gear, and a second driving power source. The second moving rack is arranged along the first direction and is parallel to the second transfer rail. In the embodiment shown in FIG. 15, the second movable rack is fixed on the upper surface of the mounting frame, is set to have a first direction dimension approximately the same as that of the second transfer rail, and is parallel and parallel to the second transfer rail. Adjacent setting.
所述第二驱动齿轮设置于所述第二硅棒夹具31上,并且与第二移动齿轨啮合,用于带动所述第二硅棒夹具31沿第二转移导轨32的运动。所述第二驱动动力源用于驱动所述第二驱动齿轮。在本申请的一实现方式中,所述第二驱动齿轮设置在所述第二硅棒夹具31的硅棒安装座上,所述第二驱动齿轮由第二驱动动力源带动旋转,所述第二驱动齿轮的轮齿与所述第二移动齿轨啮合,顺应所述第二移动齿轨行进,与第二驱动齿轮连接的第二硅棒夹具31由此在第二转移导轨32上产生相应的移动。The second driving gear is disposed on the second silicon rod clamp 31 and meshes with the second moving rack, for driving the second silicon rod clamp 31 to move along the second transfer rail 32. The second driving power source is used to drive the second driving gear. In an implementation manner of the present application, the second drive gear is arranged on the silicon rod mounting seat of the second silicon rod holder 31, the second drive gear is driven to rotate by a second drive power source, and the first The gear teeth of the second drive gear mesh with the second moving rack and follow the second moving rack. The second silicon rod clamp 31 connected with the second drive gear thus produces a corresponding response on the second transfer rail 32. Mobile.
在本实施例一实现方式中,所述第二驱动动力源可设置为驱动电机,所述驱动电机的动力输出轴与所述第二驱动齿轮轴接,控制第二驱动齿轮的运动状态,继而第二驱动驱动力源控制所述第一硅棒夹具与其所夹持的硅棒在第一方向的移动。In the first implementation of this embodiment, the second driving power source may be configured as a driving motor, and the power output shaft of the driving motor is axially connected to the second driving gear to control the movement state of the second driving gear, and then The second driving force source controls the movement of the first silicon rod holder and the silicon rod clamped by the first silicon rod holder in the first direction.
在本申请的一实施例中,所述第二驱动机构可设置在所述第二硅棒夹具上,包括行进电机与行进丝杠,所述行进丝杠沿所述第二转移导轨设置并连接所述行进电机,在行进电机的驱动下传动带动所述第二硅棒夹具沿第二转移导轨移动。In an embodiment of the present application, the second driving mechanism may be arranged on the second silicon rod holder, and includes a traveling motor and a traveling screw, and the traveling screw is arranged and connected along the second transfer guide rail. The traveling motor is driven by the traveling motor to drive the second silicon rod clamp to move along the second transfer rail.
请参阅图20,显示为本申请的硅棒研磨机在一实施例中的结构示意图。如图20所示,所述粗磨装置4包括至少一对粗磨磨具41与粗磨磨具进退机构42。Please refer to FIG. 20, which shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of the present application. As shown in FIG. 20, the rough grinding device 4 includes at least a pair of rough grinding tools 41 and a rough grinding tool advance and retreat mechanism 42.
所述至少一对粗磨磨具41设置在第一加工区位处,所述一对粗磨磨具41呈现为在第二方向对向设置。在某些实现方式中,所述粗磨磨具41包括砂轮与旋转轴。所述砂轮具有一定颗粒度与粗糙度,相对设置的两砂轮分别提供给被夹持硅棒对称的两个磨面,在某些实施方式中,所述砂轮为圆形并且中间设置有通孔。所述砂轮由磨粒与结合剂固结而成,形成具有 磨粒部的表面与待磨削的硅棒表面接触旋转。所述粗磨砂轮具有一定的磨粒尺寸与磨粒密度,同时砂轮中具有气孔。所述砂轮的磨料根据研磨硅棒的需要可设置为三氧化二铝、碳化硅、金刚石、立方氮化硼等硬度大于硅材料硬度的磨粒。The at least one pair of rough grinding tools 41 are arranged at the first processing location, and the pair of rough grinding tools 41 appear to be oppositely arranged in the second direction. In some implementations, the rough grinding tool 41 includes a grinding wheel and a rotating shaft. The grinding wheel has a certain degree of granularity and roughness. The two oppositely arranged grinding wheels are respectively provided to the two symmetrical grinding surfaces of the clamped silicon rod. In some embodiments, the grinding wheel is circular and has a through hole in the middle. . The grinding wheel is formed by consolidating abrasive grains and a bonding agent, and forms a surface with abrasive grains to rotate in contact with the surface of the silicon rod to be ground. The rough grinding wheel has a certain size and density of abrasive grains, and at the same time there are pores in the grinding wheel. The abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
所述粗磨磨具进退机构42用于驱动所述至少一对粗磨磨具41中的至少一个粗磨磨具41沿第二方向作横向移动,所述第二方向即垂直于第一方向的所定义的硅棒研磨机的宽度方向。所述粗磨磨具进退机构42控制所述一对粗磨磨具41中至少一个粗磨磨具在第二方向的移动,以实现调整一对粗磨磨具42中的两个粗磨磨具之间在第二方向的相对距离,进而控制在磨削过程中的进给量也即决定了磨削量。在所述第一转移装置与/或第二转移装置承载并转移硅棒经过所述第一加工区位向第二加工区位移动或当对硅棒的研磨结束将其转移经过第一加工区位以移送出加工区位时,所述至少一对粗磨磨具41在粗磨磨具进退机构42的控制下在第二方向移动以形成硅棒安全转移的路径,即在转移过程中所述第一转移装置与/或第二转移装置与其所承载硅棒和所述粗磨磨具41间不发生碰撞。The rough grinding tool advance and retreat mechanism 42 is used to drive at least one rough grinding tool 41 of the at least one pair of rough grinding tools 41 to move laterally in a second direction, the second direction being perpendicular to the first direction The width direction of the defined silicon rod grinder. The rough grinding tool advance and retreat mechanism 42 controls the movement of at least one rough grinding tool in the pair of rough grinding tools 41 in the second direction, so as to adjust the two rough grinding tools in the pair of rough grinding tools 42 The relative distance between the tools in the second direction, which in turn controls the amount of feed during the grinding process, also determines the amount of grinding. In the first transfer device and/or the second transfer device, the silicon rods are carried and transferred through the first processing area to move to the second processing area or when the grinding of the silicon rods is completed, the silicon rods are transferred through the first processing area to be transported. When leaving the processing zone, the at least one pair of rough grinding tools 41 move in the second direction under the control of the rough grinding tool advance and retreat mechanism 42 to form a safe transfer path for the silicon rod, that is, the first transfer during the transfer process There is no collision between the device and/or the second transfer device, the silicon rod it carries, and the rough grinding tool 41.
请参阅图21,显示为本申请的硅棒研磨机在一实施例中的简化结构示意图。如图21所示,在某些实现方式中,对每一对粗磨磨具41配置有粗磨磨具进退机构,所述粗磨磨具进退机构包括一滑动导轨422、驱动电机421、滚珠丝杠(图中未予以显示)。所述滑动导轨422沿第二方向设置,设于所述机座的第一加工区位上,所述粗磨磨具41的底部设置有与所述滑动导轨422配合的沿第二方向的导槽,所述滚珠丝杠沿所述滑动导轨422设置并与所述驱动电机421轴接。Please refer to FIG. 21, which shows a simplified schematic diagram of the silicon rod grinding machine in an embodiment of the present application. As shown in FIG. 21, in some implementations, each pair of rough grinding tools 41 is equipped with a rough grinding tool advance and retreat mechanism. The rough grinding tool advance and retreat mechanism includes a sliding guide 422, a drive motor 421, and a ball. Lead screw (not shown in the figure). The sliding guide rail 422 is arranged along the second direction and is arranged on the first processing area of the machine base. The bottom of the rough grinding tool 41 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 422. The ball screw is arranged along the sliding guide rail 422 and is axially connected to the driving motor 421.
在本申请的一实施例中,所述至少一对粗磨磨具中的一磨具配置有所述驱动电机与滚珠丝杠,通过移动相对设置的一对磨具中的其中一磨具以改变粗磨磨具之间的相对距离。In an embodiment of the present application, one of the at least one pair of rough grinding tools is configured with the drive motor and the ball screw, and one of the pair of grinding tools is moved to Change the relative distance between rough grinding tools.
在本申请的一实施例中,所述至少一对粗磨磨具中每一磨具配置有所述驱动电机与滚珠丝杠,所述驱动电机可分别单独的控制所对应的磨具在第二方向的位置,或基于一定的协同关系使得两磨具以相同大小的线速度相互远离或相互靠近,如在磨削过程中所述一对粗磨磨具以在第二方向的相同大小的速度相向进给,一对粗磨磨具砂轮以相同线速度旋转进行磨削。In an embodiment of the present application, each of the at least one pair of rough grinding tools is equipped with the driving motor and the ball screw, and the driving motor can individually control the corresponding grinding tools in the first The position in the two directions, or based on a certain cooperative relationship, makes the two abrasive tools move away from each other or close to each other at the same linear velocity. For example, during the grinding process, the pair of rough abrasive tools have the same size in the second direction. The speeds are fed in opposite directions, and a pair of rough grinding wheels rotate at the same linear speed for grinding.
在本申请的一实施例中,一对粗磨磨具由同一驱动电机带动在第二方向以等大反向的速度移动。在本实施例一实现方式中,所述粗磨磨具进退机构包括驱动电机、驱动齿轮、一对齿条、导轨。所述导轨沿第二方向设置,设于所述机座的第一加工区位上,所述粗磨磨具的底部设置有与所述导轨配合的沿第二方向的导槽。所述驱动电机带动齿轮旋转,所述一对齿条与所述驱动齿轮相对的两端啮合,当所述驱动齿轮旋转时所述一对齿条在齿轮两端方向相反的线速度的带动下表现为相互靠近或相互远离。在本实施例一实现方式中,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端分别连接一粗磨磨具,使所述一对粗磨磨具在 第而方向沿导轨相互远离或相互靠近。In an embodiment of the present application, a pair of rough grinding tools are driven by the same driving motor to move in the second direction at equal and reverse speeds. In the first implementation of this embodiment, the rough grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail. The guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the rough grinding tool is provided with a guide groove in the second direction that cooperates with the guide rail. The drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other. In the first implementation of this embodiment, one end of each rack of the pair of racks is meshed with the driving gear, and the other end is connected to a rough grinding tool, so that the pair of rough grinding tools are in the first place. The directions are away from each other or close to each other along the guide rails.
在本申请的一实施例中,所述粗磨装置还包括冷却装置,以对所述至少一对粗磨磨具降温,降低磨削过程中硅棒表面层损伤,提高砂轮的磨削效率与使用寿命。在本实施例的一实现方式中,所述冷却装置包括冷却水管、导流槽和导流孔。在某些实施方式中,所述砂轮圆周外沿设置有用于放置冷却水进入砂轮的旋转驱动电机的防护罩。所述冷却水管一端连接冷却水源,另一端连接至所述砂轮的防护罩表面,所述导流槽设置于防护罩上,作为所述防护罩与冷却水管的接触点,所述导流孔设置在所述冷却槽内。所述冷却装置冷却剂可为常见的冷却水,冷却水管连接冷却水源,经过冷却水管抽吸的冷却水至砂轮表面的导流槽和导流孔,被引导至直达砂轮和所磨削硅棒的接触面进行冷却,在砂轮的磨削中藉由砂轮旋转导流孔的冷却水由离心作用进入砂轮内部进行充分的冷却。In an embodiment of the present application, the rough grinding device further includes a cooling device to cool the at least one pair of rough grinding tools, reduce the damage of the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life. In an implementation of this embodiment, the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole. In some embodiments, the outer circumference of the grinding wheel is provided with a protective cover for placing cooling water into the rotary drive motor of the grinding wheel. One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel. The diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe. The diversion hole is provided In the cooling tank. The coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled. During the grinding of the grinding wheel, the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
所述至少一对粗磨磨具与所述至少一对夹臂对应,在磨削过程中,由相对的一对夹臂夹持硅棒在第一方向运动,以控制对硅棒的侧面与棱角进行研磨与倒角的顺序,可通过往复运动保证在硅棒长度方向上对其充分研磨,由相对设置的一对粗磨磨具在第二方向运动,以确定磨具与硅棒接触面研磨的进给量。The at least one pair of rough grinding tools corresponds to the at least one pair of clamping arms. During the grinding process, the silicon rod is clamped by the opposite pair of clamping arms to move in the first direction to control the side surface of the silicon rod and The order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod. A pair of oppositely arranged rough grinding tools move in the second direction to determine the contact surface between the grinding tool and the silicon rod. The grinding feed rate.
请继续参阅图20,所述精磨装置5包括至少一对精磨磨具51与精磨磨具进退机构52。Please continue to refer to FIG. 20, the fine grinding device 5 includes at least a pair of fine grinding tools 51 and a fine grinding tool advance and retreat mechanism 52.
所述至少一对精磨磨具51设置在第一加工区位处,所述一对精磨磨具51呈现为在第二方向对向设置。在某些实现方式中,所述精磨磨具51包括砂轮与旋转轴。所述砂轮具有一定颗粒度与粗糙度,相对设置的两砂轮分别提供给被夹持硅棒对称的两个磨面,在某些实施方式中,所述砂轮为圆形并且中间设置有通孔。所述砂轮由磨粒与结合剂固结而成,形成具有磨粒部的表面与待磨削的硅棒表面接触旋转。所述精磨砂轮具有一定的磨粒尺寸与磨粒密度,同时砂轮中具有气孔。特别的,所述精磨磨具砂轮的磨粒尺寸小于所述粗磨磨具的砂轮磨粒尺寸,可使硅棒的被研磨面在研磨中形成具有较高表面光洁度的面;或者所述精磨磨具砂轮的磨粒密度大于所述粗磨磨具砂轮的磨粒密度,具有更高的光洁度。The at least one pair of fine grinding tools 51 are arranged at the first processing location, and the pair of fine grinding tools 51 appear to be oppositely arranged in the second direction. In some implementations, the fine grinding tool 51 includes a grinding wheel and a rotating shaft. The grinding wheel has a certain degree of granularity and roughness. The two oppositely arranged grinding wheels are respectively provided to the two symmetrical grinding surfaces of the clamped silicon rod. In some embodiments, the grinding wheel is circular and has a through hole in the middle. . The grinding wheel is formed by consolidating abrasive grains and a bonding agent, forming a surface with an abrasive grain portion to contact and rotate with the surface of the silicon rod to be ground. The fine grinding wheel has a certain size and density of abrasive grains, and there are pores in the grinding wheel. In particular, the abrasive grain size of the fine grinding abrasive wheel is smaller than the abrasive grain size of the rough abrasive wheel, so that the ground surface of the silicon rod can form a surface with a higher surface finish during grinding; or The abrasive grain density of the fine abrasive abrasive wheel is greater than the abrasive grain density of the coarse abrasive abrasive wheel, and has a higher smoothness.
所述砂轮的磨料根据研磨硅棒的需要可设置为三氧化二铝、碳化硅、金刚石、立方氮化硼等硬度大于硅材料硬度的磨粒。The abrasive of the grinding wheel can be set as abrasive grains with a hardness greater than that of silicon materials, such as aluminum oxide, silicon carbide, diamond, cubic boron nitride, etc., according to the requirements for grinding silicon rods.
所述精磨磨具进退机构52用于驱动所述至少一对精磨磨具51中的至少一个精磨磨具沿第二方向作横向移动,所述第二方向即垂直于第一方向的所定义的硅棒研磨机的宽度方向。所述精磨磨具进退机构52控制所述一对精磨磨具51中至少一个精磨磨具在第二方向的移动,即可控制所述一对精磨磨具51的两个相对的磨具之间在第二方向的相对距离,进而控制在磨削过程中的进给量也即决定了磨削量。在所述第一转移装置与/或第二转移装置承载并转移硅棒经过所述第二加工区位向第一加工区位移动或当对硅棒的研磨结束将其转移经过第二加工 区位以移送出加工区位时,所述至少一对精磨磨具51在精磨磨具进退机构52的控制下在第二方向移动以形成硅棒安全转移的路径,即在转移过程中所述第一转移装置与/或第二转移装置与其所承载硅棒和所述精磨磨具51间不发生碰撞。The fine grinding tool advancing and retreating mechanism 52 is used to drive at least one fine grinding tool of the at least one pair of fine grinding tools 51 to move laterally in a second direction, and the second direction is perpendicular to the first direction. The width direction of the defined silicon rod grinder. The fine grinding tool advance and retreat mechanism 52 controls the movement of at least one fine grinding tool in the pair of fine grinding tools 51 in the second direction, which can control the two opposite ones of the pair of fine grinding tools 51 The relative distance between the grinding tools in the second direction, which controls the feed rate during the grinding process, also determines the grinding amount. The silicon rods are carried and transferred by the first transfer device and/or the second transfer device through the second processing area to move to the first processing area or when the grinding of the silicon rods is completed, they are transferred to the second processing area for transfer When leaving the processing zone, the at least one pair of fine grinding tools 51 moves in the second direction under the control of the fine grinding tool advance and retreat mechanism 52 to form a safe transfer path for silicon rods, that is, the first transfer during the transfer process There is no collision between the device and/or the second transfer device and the silicon rod it carries and the fine grinding tool 51.
请继续参阅图21,在某些实现方式中,对每一对精磨磨具51配置有精磨磨具进退机构,所述精磨磨具进退机构包括一滑动导轨522、驱动电机521、滚珠丝杠(图中未予以显示)。所述滑动导轨522沿第二方向设置,设于所述机座的第一加工区位上,所述精磨磨具51的底部设置有与所述滑动导轨522配合的沿第二方向的导槽,所述滚珠丝杠沿所述滑动导轨522设置并与所述驱动电机521轴接。Please continue to refer to FIG. 21. In some implementations, each pair of fine grinding tools 51 is equipped with a fine grinding tool advance and retreat mechanism. The fine grinding tool advance and retreat mechanism includes a sliding guide rail 522, a drive motor 521, and balls. Lead screw (not shown in the figure). The sliding guide rail 522 is arranged along the second direction and is arranged on the first processing area of the machine base. The bottom of the fine grinding tool 51 is provided with a guide groove in the second direction that cooperates with the sliding guide rail 522. The ball screw is arranged along the sliding guide rail 522 and is axially connected to the driving motor 521.
在本申请的一实施例中,所述至少一对精磨磨具中的一磨具配置有所述驱动电机与滚珠丝杠,通过移动相对设置的一对磨具中的其中一磨具以改变精磨磨具之间的相对距离。In an embodiment of the present application, one of the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and one of the pair of grinding tools disposed oppositely is moved to Change the relative distance between fine grinding tools.
在本申请的一实施例中,所述至少一对精磨磨具中每一磨具配置有所述驱动电机与滚珠丝杠,所述驱动电机可分别单独的控制所对应的磨具在第二方向的位置,或基于一定的协同关系使得两磨具以相同大小的线速度相互远离或相互靠近,如在磨削过程中所述一对精磨磨具以在第二方向的相同大小的速度相向进给,一对精磨磨具砂轮以相同线速度旋转进行磨削。In an embodiment of the present application, each grinding tool in the at least one pair of fine grinding tools is equipped with the drive motor and the ball screw, and the drive motor can individually control the corresponding grinding tool in the first The position in the two directions, or based on a certain cooperative relationship, makes the two abrasives move away from or close to each other at the same linear velocity. For example, during the grinding process, the pair of fine grinding abrasives have the same size in the second direction. The speeds are fed in opposite directions, and a pair of fine grinding wheels rotate at the same linear speed for grinding.
在本申请的一实施例中,一对精磨磨具由同一驱动电机带动在第二方向以等大反向的速度移动。在本实施例一实现方式中,所述精磨磨具进退机构包括驱动电机、驱动齿轮、一对齿条、导轨。所述导轨沿第二方向设置,设于所述机座的第一加工区位上,所述精磨磨具的底部设置有与所述导轨配合的沿第二方向的导槽。所述驱动电机带动齿轮旋转,所述一对齿条与所述驱动齿轮相对的两端啮合,当所述驱动齿轮旋转时所述一对齿条在齿轮两端方向相反的线速度的带动下表现为相互靠近或相互远离。在本实施例一实现方式中,所述一对齿条中每一齿条一端与所述驱动齿轮啮合,另一端分别连接一精磨磨具,使所述一对精磨磨具在第而方向沿导轨相互远离或相互靠近。In an embodiment of the present application, a pair of fine grinding tools are driven by the same drive motor to move in the second direction at equal and reverse speeds. In the first implementation of this embodiment, the fine grinding tool advance and retreat mechanism includes a driving motor, a driving gear, a pair of racks, and a guide rail. The guide rail is arranged along the second direction and is arranged on the first processing area of the machine base, and the bottom of the fine grinding tool is provided with a guide groove along the second direction that cooperates with the guide rail. The drive motor drives the gear to rotate, and the pair of racks mesh with opposite ends of the drive gear. When the drive gear rotates, the pair of racks are driven by linear velocities at opposite ends of the gear. Shown as being close to each other or far away from each other. In the first implementation of this embodiment, one end of each rack of the pair of racks is meshed with the drive gear, and the other end is respectively connected with a fine grinding tool, so that the pair of fine grinding tools are in the first place. The directions are away from each other or close to each other along the guide rails.
在本申请的一实施例中,所述精磨装置还包括冷却装置,以对所述至少一对精磨磨具降温,降低磨削过程中硅棒表面层损伤,提高砂轮的磨削效率与使用寿命。在本实施例的一实现方式中,所述冷却装置包括冷却水管、导流槽和导流孔。在某些实施方式中,所述砂轮圆周外沿设置有用于放置冷却水进入砂轮的旋转驱动电机的防护罩。所述冷却水管一端连接冷却水源,另一端连接至所述砂轮的防护罩表面,所述导流槽设置于防护罩上,作为所述防护罩与冷却水管的接触点,所述导流孔设置在所述冷却槽内。所述冷却装置冷却剂可为常见的冷却水,冷却水管连接冷却水源,经过冷却水管抽吸的冷却水至砂轮表面的导流槽和导流孔,被引导至直达砂轮和所磨削硅棒的接触面进行冷却,在砂轮的磨削中藉由砂轮旋转导流孔的冷却水由离心作用进入砂轮内部进行充分的冷却。In an embodiment of the present application, the fine grinding device further includes a cooling device to cool the at least one pair of fine grinding tools, reduce damage to the silicon rod surface layer during the grinding process, and improve the grinding efficiency of the grinding wheel. Service life. In an implementation of this embodiment, the cooling device includes a cooling water pipe, a diversion groove, and a diversion hole. In some embodiments, the outer circumference of the grinding wheel is provided with a protective cover for placing cooling water into the rotary drive motor of the grinding wheel. One end of the cooling water pipe is connected to a cooling water source, and the other end is connected to the surface of the protective cover of the grinding wheel. The diversion groove is provided on the protective cover as a contact point between the protective cover and the cooling water pipe. The diversion hole is provided In the cooling tank. The coolant of the cooling device can be common cooling water, the cooling water pipe is connected to the cooling water source, and the cooling water sucked through the cooling water pipe is directed to the diversion groove and diversion hole on the surface of the grinding wheel, and is directed to the grinding wheel and the silicon rod to be ground The contact surface of the grinding wheel is cooled. During the grinding of the grinding wheel, the cooling water from the rotating orifice of the grinding wheel enters the interior of the grinding wheel by centrifugal action for sufficient cooling.
所述至少一对精磨磨具与所述至少一对夹臂对应,在磨削过程中,由相对设置的一对夹臂夹持硅棒在第一方向运动,以控制对硅棒的侧面与棱角进行研磨与倒角的顺序,可通过往复运动保证在硅棒长度方向上对其充分研磨,由相对设置的一对精磨磨具在第二方向运动,以确定磨具与硅棒接触面研磨的进给量。The at least one pair of fine grinding tools corresponds to the at least one pair of clamping arms. During the grinding process, a pair of opposed clamping arms clamps the silicon rod to move in the first direction to control the side of the silicon rod. The order of grinding and chamfering the edges and corners can be ensured by reciprocating motion to ensure sufficient grinding in the length direction of the silicon rod. A pair of oppositely arranged fine grinding tools move in the second direction to ensure that the grinding tools are in contact with the silicon rod. The feed rate of face grinding.
由本申请所提供的硅棒研磨机,在实际研磨中,所述第一加工区位与第二加工区位可同时处于工作状态,可对不同硅棒分别进行粗磨与精磨。在一实施例中,将一待研磨的单晶硅棒移送至第一加工区位,粗磨装置的一对粗磨磨具在粗磨磨具进退机构的驱动下横向移动至硅棒两侧,由第一转移装置的一对夹臂夹持硅棒配合粗磨装置进行研磨;粗磨研磨结束后,第一转移装置夹臂将粗磨完成的硅棒沿第一方向移送至第二加工区位,第二加工区位的精磨磨具在精磨磨具进退机构的驱动下移动至硅棒两侧,而后由第一转移装置的夹臂与精磨磨具的配合下对硅棒进行精磨,在同一时刻,第一加工区位上可放置另一待研磨的硅棒,由第二转移装置的夹臂夹持,粗磨磨具在粗磨磨具进退机构的驱动下移动至第二转移导轨两侧即待研磨硅棒的两侧对其进行粗磨,在粗磨完成时前述第二加工区位的硅棒精磨完成,由第二转移装置将粗磨完成的硅棒转移到第二加工区位进行精磨,第一转移装置夹持的硅棒精磨完成移送出所述硅棒加工平台,第一转移装置继而继续夹持未经过研磨的硅棒重复上述过程。In the silicon rod grinder provided by the present application, in actual grinding, the first processing zone and the second processing zone can be in a working state at the same time, and different silicon rods can be rough-grinded and fine-grinded respectively. In one embodiment, a single crystal silicon rod to be ground is transferred to the first processing position, and a pair of rough grinding tools of the rough grinding device are driven by the rough grinding tool advance and retreat mechanism to move laterally to both sides of the silicon rod. The silicon rods are clamped by the pair of clamping arms of the first transfer device to cooperate with the rough grinding device for grinding; after the rough grinding is finished, the clamping arms of the first transfer device transfer the rough grinding silicon rods along the first direction to the second processing position , The fine grinding tool in the second processing position is driven by the fine grinding tool advance and retreat mechanism to move to both sides of the silicon rod, and then the silicon rod is finely ground by the cooperation of the clamping arm of the first transfer device and the fine grinding tool At the same time, another silicon rod to be ground can be placed on the first processing area, which is clamped by the clamping arm of the second transfer device, and the rough grinding tool moves to the second transfer under the drive of the rough grinding tool advance and retreat mechanism. The two sides of the guide rail, that is, the two sides of the silicon rod to be ground, are rough-grinded. When the rough grinding is completed, the silicon rod in the second processing position is finished. The second transfer device transfers the rough-grinded silicon rod to the second The processing area is subjected to fine grinding, the silicon rods clamped by the first transfer device are finished and transferred out of the silicon rod processing platform, and the first transfer device continues to clamp the silicon rods that have not been ground to repeat the above process.
在本申请的某些实施例中,所述第一硅棒夹具与第二硅棒夹具包括有多对在第一方向相对设置的夹臂,在所述粗磨装置与精磨装置处分别设置有多对相对设置的粗磨磨具与精磨磨具。在某些实现方式中,所述第一硅棒夹具、第二硅棒夹具、粗磨装置与精磨装置上夹臂对数与磨具对数相同,每一对夹臂与每一对磨具的驱动机构相对独立,可在同一时间相对独立的进行多根硅棒在第一加工区位与第二加工区位之间的转移与研磨。In some embodiments of the present application, the first silicon rod clamp and the second silicon rod clamp include a plurality of pairs of clamping arms disposed opposite to each other in a first direction, and are respectively disposed at the rough grinding device and the fine grinding device. There are many pairs of rough grinding tools and fine grinding tools arranged oppositely. In some implementations, the number of pairs of clamp arms on the first silicon rod clamp, the second silicon rod clamp, the rough grinding device, and the fine grinding device is the same as the number of pairs of grinding tools, and each pair of clamping arms corresponds to each pair of grinding tools. The driving mechanism of the tool is relatively independent, and the transfer and grinding of multiple silicon rods between the first processing location and the second processing location can be performed relatively independently at the same time.
在本申请的一些实施例中,所述硅棒研磨机还包括硅棒移送装置。所述硅棒移送装置用于将待加工的硅棒转移至第一加工区位或将研磨完成后的硅棒转移出所述硅棒加工平台。In some embodiments of the present application, the silicon rod grinder further includes a silicon rod transfer device. The silicon rod transfer device is used to transfer the silicon rod to be processed to the first processing position or transfer the silicon rod after grinding out of the silicon rod processing platform.
请继续参阅图14,所述硅棒移送装置6邻设于所述硅棒加工平台的第一加工区位,并贯穿于所述第一转移装置2与第二转移装置3。在本申请的一实施例中,所述硅棒移送装置6可设置为传送带机构,其传送方向沿第二方向,将位于转移装置上的硅棒运送至所述第一加工区位。所述传送带两端端点可设置在所述机座的左右两侧,传送距离覆盖所述硅棒研磨机的宽度,根据加工需要可将硅棒从上料位置转移至第一加工区位处的第一转移导轨或第二转移导轨,或将第一加工区位或第二加工区位的硅棒转移出硅棒加工平台至下料位置。所述上料位置与下料位置可为同一位置,设于硅棒转移装置的同一端;或可分别设置在硅棒转移装置的在第二方向的两端也即左右两端。Please continue to refer to FIG. 14, the silicon rod transfer device 6 is adjacent to the first processing position of the silicon rod processing platform, and penetrates the first transfer device 2 and the second transfer device 3. In an embodiment of the present application, the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location. The end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder. The silicon rods can be transferred from the feeding position to the first processing position according to the processing needs. A transfer rail or a second transfer rail, or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform to the unloading position. The loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
在本申请的某些实现方式中,所述硅棒移送装置6还可设置为链条输送机构、倍速链机 构,以实现在第二方向将硅棒在不同加工区位与上料位置或下料位置之间转移。In some implementations of the present application, the silicon rod transfer device 6 can also be configured as a chain conveying mechanism or a double-speed chain mechanism to realize the silicon rods in different processing locations and loading positions or unloading positions in the second direction. Transfer between.
在本申请的某些实施例中,所述硅棒加工平台还设有等待区位,所述硅棒研磨机还包括硅棒移送装置。In some embodiments of the present application, the silicon rod processing platform is further provided with a waiting area, and the silicon rod grinder further includes a silicon rod transfer device.
请参阅图22,显示为本申请的硅棒研磨机在一实施例中的结构示意图。如图22所示,所述等待区位113设置于所述机座在第二方向的旁侧,可作为待加工硅棒的上料位置与加工完成后的硅棒的下料位置。Please refer to FIG. 22, which shows a schematic diagram of the structure of the silicon rod grinding machine in an embodiment of this application. As shown in FIG. 22, the waiting area 113 is arranged on the side of the machine base in the second direction, and can be used as the feeding position of the silicon rod to be processed and the unloading position of the silicon rod after the processing is completed.
所述硅棒移送装置6邻设于所述硅棒加工平台11的等待区位113,用于将待加工的硅棒转移至所述硅棒加工平台11的等待区位113或将所述等待区位113上的经加工后的硅棒转移出所述硅棒加工平台11。在一实现方式中,所述硅棒移送装置6可设置为传送带机构,其传送方向沿第二方向,将位于转移装置上的硅棒运送至所述第一加工区位。所述传送带两端端点可设置在所述机座的左右两侧,传送距离覆盖所述硅棒研磨机的宽度,根据加工需要可将硅棒从上料位置转移至第一加工区位处的第一转移导轨或第二转移导轨,或将第一加工区位或第二加工区位的硅棒转移出硅棒加工平台11至下料位置。所述上料位置与下料位置可为同一位置,设于硅棒转移装置的同一端;或可分别设置在硅棒转移装置的在第二方向的两端也即左右两端。The silicon rod transfer device 6 is located adjacent to the waiting area 113 of the silicon rod processing platform 11, and is used to transfer the silicon rods to be processed to the waiting area 113 of the silicon rod processing platform 11 or to transfer the waiting area 113 The processed silicon rods above are transferred out of the silicon rod processing platform 11. In an implementation manner, the silicon rod transfer device 6 may be configured as a conveyor belt mechanism, the transfer direction of which is along the second direction, and the silicon rods located on the transfer device are transported to the first processing location. The end points of the two ends of the conveyor belt can be set on the left and right sides of the machine base, and the transmission distance covers the width of the silicon rod grinder. The silicon rods can be transferred from the feeding position to the first processing position according to the processing needs. A transfer rail or a second transfer rail, or transfer the silicon rods in the first processing zone or the second processing zone out of the silicon ingot processing platform 11 to the unloading position. The loading position and the unloading position may be the same position and set at the same end of the silicon rod transfer device; or may be respectively set at the two ends of the silicon rod transfer device in the second direction, that is, the left and right ends.
在本申请的某些实现方式中,所述硅棒移送装置6还可设置为链条输送机构、倍速链机构,以实现在第二方向将硅棒在不同加工区位与上料位置或下料位置之间转移。In some implementations of the present application, the silicon rod transfer device 6 can also be configured as a chain conveying mechanism or a double-speed chain mechanism to realize the silicon rods in different processing locations and loading positions or unloading positions in the second direction. Transfer between.
通过本申请提供的硅棒研磨机,在对硅棒进行研磨加工中,所述第一工作区位与第二工作区位的粗磨装置与精磨装置可分别对处于不同研磨阶段的硅棒进行研磨,在保持硅棒研磨机的尺寸规格与成本的基础上将研磨加工效率提升至两倍,缩减了硅棒加工的耗时,提升了经济效益。Through the silicon rod grinder provided in the present application, in the grinding process of silicon rods, the rough grinding device and the fine grinding device at the first working zone and the second working zone can respectively grind silicon rods in different grinding stages , On the basis of maintaining the size and cost of the silicon rod grinding machine, the grinding processing efficiency is increased to twice, which reduces the time consumption of silicon rod processing and improves economic benefits.
为实现本申请提供的硅棒研磨机的使用,本申请在第二方面还提供了一种硅棒研磨方法,所述硅棒研磨方法可用于一硅棒研磨机中。所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有第一加工区位和第二加工区位;所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构。In order to realize the use of the silicon rod grinder provided in the present application, the second aspect of the present application also provides a silicon rod grinding method, which can be used in a silicon rod grinder. The silicon rod grinder includes a machine base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing position and a second processing position; the silicon rod grinder also includes a first transfer device and a second transfer device. Device, rough grinding device, and fine grinding device, wherein the first transfer device includes a first silicon rod clamp, a first transfer rail, and a first drive mechanism, and the second transfer device includes a second silicon rod clamp, The second transfer rail and the second drive mechanism.
所述精磨装置与粗磨装置分别位于不同的加工区位;在本申请提供的实施例中,所述粗磨装置与精磨装置分别对应第一加工区位与第二加工区位。The fine grinding device and the rough grinding device are respectively located in different processing positions; in the embodiment provided in this application, the rough grinding device and the fine grinding device respectively correspond to the first processing position and the second processing position.
所述精磨装置包括至少一对精磨磨具,可同时对硅棒相对的两侧进行研磨;所述粗磨装置包括至少一对粗磨磨具,可同时对硅棒相对的两侧进行研磨。在某些实现方式中,所述粗 磨装置的一对粗磨磨具中至少一个磨具具有在第二方向运动的自由度,所述精磨磨具的一对精磨磨具中至少一个精磨磨具具有在第二方向运动的自由度。对第一加工区位上的位于第一转移导轨或第二转移导轨上的被夹持的硅棒,所述粗磨装置可沿第二方向移动至所述硅棒的两侧以进行粗磨作业,并在粗磨作业中控制对所研磨的硅棒的磨削量;对第二加工区位上的位于第一转移导轨或第二转移导轨上的被夹持的硅棒,所述精磨装置可沿第二方向移动至所述硅棒的两侧以进行精磨作业,并在精磨作业中控制对所研磨的硅棒的磨削量。The fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind. In some implementations, at least one of the pair of rough grinding tools of the rough grinding device has a degree of freedom of movement in the second direction, and at least one of the pair of fine grinding tools of the fine grinding tool The fine grinding tool has the freedom to move in the second direction. For the silicon rods clamped on the first transfer rail or the second transfer rail in the first processing zone, the rough grinding device can move to both sides of the silicon rod in the second direction to perform rough grinding operations , And control the grinding amount of the silicon rods to be ground during the rough grinding operation; for the clamped silicon rods on the first transfer rail or the second transfer rail in the second processing position, the fine grinding device The silicon rod can be moved to both sides of the silicon rod in the second direction to perform a fine grinding operation, and the grinding amount of the silicon rod to be ground is controlled during the fine grinding operation.
所述第一驱动机构驱动第一硅棒夹具沿第一转移导轨移动;所述第二驱动机构驱动第二硅棒夹具沿第二转移导轨移动。所述第一转移导轨与第一转移导轨平行设置于所述机座上,均沿第一方向布置。The first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail. The first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
所述第一方向与第二方向相互垂直,在本申请提供的实施例中,所述第一方向即沿着所述机座的长度方向,所述第二方向为机座的宽度方向。The first direction and the second direction are perpendicular to each other. In the embodiment provided in this application, the first direction is along the length direction of the base, and the second direction is the width direction of the base.
在某些实施例中,所述硅棒研磨方法可应用的硅棒研磨机包括如图14至图22所示的实施例中的任一实施例的硅棒研磨机。In some embodiments, the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 14-22.
所述硅棒研磨方法包括以下步骤:The silicon rod grinding method includes the following steps:
请参阅图23,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。在如图23所示状态下,所述第一硅棒71装载于第一加工工位,令第一转移装置中的第一硅棒夹具21夹持第一硅棒71,令粗磨装置4对位于第一加工区位处的第一硅棒71进行粗磨作业。在某些实现方式中,所述第一硅棒71在第一硅棒夹具21的夹持下沿第一方向移动,在粗磨过程及后续精磨过程中,由第一硅棒夹具21带动所述第一硅棒71运动,使得所述第一硅棒71与磨具的接触面从硅棒的一端运动至另一端,即完成对相对的两个侧面的研磨;或者,所述第一硅棒夹具21带动第一硅棒71在第一方向迂回运动,使所述第一硅棒71与粗磨磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第一硅棒夹具21包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第一硅棒71可沿第一方向的轴心线旋转,即实现对所述第一硅棒71不同侧面研磨的切换与倒角。Please refer to FIG. 23, which shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. In the state shown in FIG. 23, the first silicon rod 71 is loaded in the first processing station, the first silicon rod holder 21 in the first transfer device is clamped to the first silicon rod 71, and the rough grinding device 4 The rough grinding operation is performed on the first silicon rod 71 located at the first processing area. In some implementations, the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21, and is driven by the first silicon rod holder 21 during the rough grinding process and the subsequent fine grinding process. The movement of the first silicon rod 71 causes the contact surface between the first silicon rod 71 and the grinding tool to move from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the first The silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction, so that the contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during the movement. The first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
请参阅图24,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。在如图24所示状态下,在对所述第一硅棒71在第一加工区位的粗磨完成后,令所述第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其所夹持的第一硅棒71沿第一转移导轨22移动,以将所述第一硅棒71由第一加工区位转移至第二加工区位,令精磨装置5对第一硅棒71进行精磨作业;在此阶段,所述第二硅棒72装载于第一加工区位,令所述第二转移装置中的第二硅棒夹具31夹持第二硅棒72,令粗磨装置4对位于第一加工区位的第二硅棒72进行粗磨作业。Please refer to FIG. 24, which shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. In the state shown in FIG. 24, after the rough grinding of the first silicon rod 71 in the first processing zone is completed, the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and The first silicon rod 71 held by it moves along the first transfer guide 22 to transfer the first silicon rod 71 from the first processing position to the second processing position, so that the fine grinding device 5 pairs the first silicon rod 71 Carry out the fine grinding operation; at this stage, the second silicon rod 72 is loaded in the first processing position, the second silicon rod holder 31 in the second transfer device is clamped to the second silicon rod 72, and the rough grinding device 4 Perform a rough grinding operation on the second silicon rod 72 located in the first processing zone.
在某些实现方式中,所述第二硅棒72在第二硅棒夹具31的夹持下沿第一方向移动,在粗磨过程及后续的精磨过程中,第二硅棒夹具31带动所述第二硅棒72运动,使得所述第二硅棒72与磨具的接触面从硅棒的一端运动至另一端,即完成对相对的两个侧面的研磨;或者,所述第二硅棒夹具31带动第二硅棒72在第一方向迂回运动,使所述第二硅棒72与磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第二硅棒夹具31包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第二硅棒72可沿第一方向的轴心线旋转,即实现对所夹持的第二硅棒72的不同侧面的研磨切换与倒角。In some implementations, the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process. The second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement. The second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
请参阅图25,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。当位于第二加工区位的第一硅棒71精磨作业完成时,位于第一加工区位的所述第二硅棒72粗磨作业完成。在如图25所示状态下,令第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其夹持的第一硅棒71沿着第一转移导轨22移动,以将所述第一硅棒71由第二加工区位转移至第一加工区位,继而将第一硅棒71从第一加工区位卸载并装载第三硅棒73,令第一转移装置中的第一硅棒夹具21夹持第三硅棒73,令粗磨装置4对位于第一加工区位处的第三硅棒73进行粗磨作业;在此阶段,令第二转移装置中的第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移导轨32移动,以将所述第二硅棒72由第一加工区位转移至第二加工区位,令精磨装置5对位于第二加工区位处的第二硅棒72进行精磨作业。Please refer to FIG. 25, which shows a simplified structure diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. When the fine grinding operation of the first silicon rod 71 located in the second processing area is completed, the rough grinding operation of the second silicon rod 72 located in the first processing area is completed. In the state shown in FIG. 25, the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail 22 to move the The first silicon rod 71 is transferred from the second processing area to the first processing area, and then the first silicon rod 71 is unloaded from the first processing area and the third silicon rod 73 is loaded, so that the first silicon rod holder in the first transfer device 21. Clamp the third silicon rod 73, and make the rough grinding device 4 perform rough grinding operation on the third silicon rod 73 located in the first processing area; at this stage, the second driving mechanism in the second transfer device is caused to drive the second The silicon rod clamp 31 and the second silicon rod 72 held by it move along the second transfer rail 32 to transfer the second silicon rod 72 from the first processing position to the second processing position, so that the fine grinding device 5 is aligned. The second silicon rod 72 located at the second processing area is subjected to a fine grinding operation.
当位于第二加工区位的所述第二硅棒72精磨作业完成时,位于所述第一加工区位的第三硅棒73完成粗磨作业。所述第二转移装置的第二驱动机构驱动所述第二硅棒夹具31及其所夹持的第二硅棒72沿第二转移导轨32从第二加工区位转移至第一加工区位,即可对研磨完成的第二硅棒72卸载并装载新的待研磨硅棒。When the fine grinding operation of the second silicon rod 72 located in the second processing area is completed, the third silicon rod 73 located in the first processing area completes the rough grinding operation. The second driving mechanism of the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it to be transferred from the second processing position to the first processing position along the second transfer guide 32, namely The second silicon rod 72 that has been ground can be unloaded and loaded with a new silicon rod to be ground.
由本申请提供的硅棒研磨方法,即实现在同一时刻在同一硅棒研磨设备上对不同的硅棒分别进行粗磨和精磨,削减了研磨的等待时间,对上述研磨步骤进行重复,即实现对大量硅棒的研磨与流转。The silicon rod grinding method provided by the present application realizes that different silicon rods are respectively coarsely ground and finely ground on the same silicon rod grinding equipment at the same time, which reduces the waiting time for grinding, and repeats the above-mentioned grinding steps, that is, to achieve Grinding and circulation of a large number of silicon rods.
本申请还提供了一种硅棒研磨方法,可用于一硅棒研磨机中。The application also provides a silicon rod grinding method, which can be used in a silicon rod grinding machine.
所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有第一加工区位、第二加工区位和等待区位;所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置;其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构。The silicon rod grinder includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing location, a second processing location, and a waiting location; the silicon rod grinder also includes a first transfer device, The second transfer device, the rough grinding device, and the fine grinding device; wherein, the first transfer device includes a first silicon rod holder, a first transfer rail, and a first drive mechanism, and the second transfer device includes a second silicon rod holder. The rod clamp, the second transfer rail, and the second drive mechanism.
所述等待区位邻设于第一加工区位,用于装载需转移进入加工区位的待研磨硅棒或用于卸载研磨结束的硅棒。The waiting area is adjacent to the first processing area, and is used for loading the silicon rods to be polished that need to be transferred into the processing area or for unloading the silicon rods that have been polished.
所述精磨装置与粗磨装置分别位于不同的加工区位;在本申请提供的实施例中,所述粗磨装置与精磨装置分别对应第一加工区位与第二加工区位。The fine grinding device and the rough grinding device are respectively located in different processing positions; in the embodiment provided in this application, the rough grinding device and the fine grinding device respectively correspond to the first processing position and the second processing position.
所述精磨装置包括至少一对精磨磨具,可同时对硅棒相对的两侧进行研磨;所述粗磨装置包括至少一对粗磨磨具,可同时对硅棒相对的两侧进行研磨。在某些实现方式中,所述粗磨装置的一对粗磨磨具中至少一个磨具具有在第二方向运动的自由度,所述精磨磨具的一对精磨磨具中至少一个精磨磨具具有在第二方向运动的自由度。对第一加工区位上的位于第一转移导轨或第二转移导轨上的被夹持的硅棒,所述粗磨装置可沿第二方向移动至所述硅棒的两侧以进行粗磨作业,并在粗磨作业中控制对所研磨的硅棒的磨削量;对第二加工区位上的位于第一转移导轨或第二转移导轨上的被夹持的硅棒,所述精磨装置可沿第二方向移动至所述硅棒的两侧以进行精磨作业,并在精磨作业中控制对所研磨的硅棒的磨削量。The fine grinding device includes at least a pair of fine grinding tools that can simultaneously grind the opposite sides of the silicon rod; the rough grinding device includes at least a pair of rough grinding tools that can simultaneously perform the grinding on the opposite sides of the silicon rod Grind. In some implementations, at least one of the pair of rough grinding tools of the rough grinding device has a degree of freedom of movement in the second direction, and at least one of the pair of fine grinding tools of the fine grinding tool The fine grinding tool has the freedom to move in the second direction. For the silicon rods clamped on the first transfer rail or the second transfer rail in the first processing zone, the rough grinding device can move to both sides of the silicon rod in the second direction to perform rough grinding operations , And control the grinding amount of the silicon rods to be ground during the rough grinding operation; for the clamped silicon rods on the first transfer rail or the second transfer rail in the second processing position, the fine grinding device It can be moved to both sides of the silicon rod in the second direction to perform a fine grinding operation, and the grinding amount of the silicon rod to be ground is controlled during the fine grinding operation.
所述第一驱动机构驱动第一硅棒夹具沿第一转移导轨移动;所述第二驱动机构驱动第二硅棒夹具沿第二转移导轨移动。所述第一转移导轨与第一转移导轨平行设置于所述机座上,均沿第一方向布置。The first driving mechanism drives the first silicon rod holder to move along the first transfer rail; the second driving mechanism drives the second silicon rod holder to move along the second transfer rail. The first transfer guide rail and the first transfer guide rail are arranged on the base in parallel, and are arranged along the first direction.
所述第一方向与第二方向相互垂直,在本申请提供的实施例中,所述第一方向即沿着所述机座的长度方向,所述第二方向为机座的宽度方向。The first direction and the second direction are perpendicular to each other. In the embodiment provided in this application, the first direction is along the length direction of the base, and the second direction is the width direction of the base.
在某些实施例中,所述硅棒研磨方法可应用的硅棒研磨机包括如图14至图22所示的实施例中的任一实施例的硅棒研磨机。In some embodiments, the silicon rod grinder applicable to the silicon rod grinding method includes the silicon rod grinder of any one of the embodiments shown in FIGS. 14-22.
所述硅棒研磨方法包括以下步骤:The silicon rod grinding method includes the following steps:
将第一硅棒装载于所述等待区位,令第一转移装置中的第一硅棒夹具夹持第一硅棒,令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动,以将所述第一硅棒由等待区位转移至第一加工区位。请参阅图26,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。在如图26所示状态下,所述第一硅棒71被转移至第一加工区位,令粗磨装置4对位于第一加工区位处的第一硅棒71进行粗磨作业;在此阶段,所述第二硅棒72装载于等待区位113,令所述第二转移装置中的第二硅棒夹具31夹持第二硅棒72。Load the first silicon rod in the waiting area, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the first driving mechanism in the first transfer device drive the first silicon rod clamp and its clamp The held first silicon rod moves along the first transfer rail to transfer the first silicon rod from the waiting area to the first processing area. Please refer to FIG. 26, which shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. In the state shown in FIG. 26, the first silicon rod 71 is transferred to the first processing area, and the rough grinding device 4 is caused to perform rough grinding operation on the first silicon rod 71 located at the first processing area; at this stage The second silicon rod 72 is loaded in the waiting area 113, so that the second silicon rod holder 31 in the second transfer device clamps the second silicon rod 72.
在某些实现方式中,所述第一硅棒71在第一硅棒夹具21的夹持下沿第一方向移动,在粗磨过程及后续的精磨过程中,由第一硅棒夹具21带动所述第一硅棒71从一端运动至另一端完成对相对的两个侧面的研磨;或者,所述第一硅棒夹具21带动第一硅棒71在第一方向迂回运动,使所述第一硅棒71与粗磨磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第一硅棒夹具21包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第一硅棒71可沿第一方向的轴心线旋转,即实现对所述第一硅棒71不同侧面研磨的切换与倒 角。In some implementations, the first silicon rod 71 moves in the first direction while being clamped by the first silicon rod holder 21. During the rough grinding process and the subsequent fine grinding process, the first silicon rod holder 21 Drive the first silicon rod 71 to move from one end to the other end to finish grinding the two opposite sides; or, the first silicon rod clamp 21 drives the first silicon rod 71 to move around in the first direction to make the The contact surface of the first silicon rod 71 and the rough grinding tool fully covers the side surface of the first silicon rod 71 during movement. The first silicon rod holder 21 includes at least a pair of clamping arms, the clamping arms are rotatable, and the first silicon rod 71 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the switching and chamfering of the different sides of the first silicon rod 71 are realized.
在对所述第一硅棒71在第一加工区位的粗磨完成后,令所述第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其所夹持的第一硅棒71沿第一转移导轨22移动,以将所述第一硅棒71由第一加工区位转移至第二加工区位,令精磨装置5对第一硅棒71进行精磨作业;在此阶段,令第二转移装置中第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移导轨32移动,以将所述第二硅棒72由等待区位113转移至第一加工区位,令粗磨装置4对位于第一加工区位处的第二硅棒72进行粗磨作业。请参阅图27,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。在如图27所示状态下,所述第一硅棒71被转移至第二加工区位,由精磨磨具对其进行研磨作业;所述第二硅棒72被转移至第一加工区位,由粗磨磨具对其进行研磨作业。After the rough grinding of the first silicon rod 71 in the first processing zone is completed, the first driving mechanism in the first transfer device is caused to drive the first silicon rod holder 21 and the first silicon rod held by it 71 moves along the first transfer rail 22 to transfer the first silicon rod 71 from the first processing position to the second processing position, so that the fine grinding device 5 performs a fine grinding operation on the first silicon rod 71; at this stage, The second driving mechanism in the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it to move along the second transfer rail 32 to transfer the second silicon rod 72 from the waiting area 113 To the first processing location, the rough grinding device 4 is made to perform rough grinding operation on the second silicon rod 72 located at the first processing location. Please refer to FIG. 27, which shows a simplified structure diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. In the state shown in FIG. 27, the first silicon rod 71 is transferred to the second processing location, and the grinding operation is performed on it by a fine grinding tool; the second silicon rod 72 is transferred to the first processing location, The rough grinding tool is used to grind it.
在某些实现方式中,所述第二硅棒72在第二硅棒夹具31的夹持下沿第一方向移动,在粗磨过程及后续的精磨过程中,第二硅棒夹具31带动所述第二硅棒72运动,使得所述第二硅棒72与磨具的接触面从硅棒的一端运动至另一端,即完成对相对的两个侧面的研磨;或者,所述第二硅棒夹具31带动第二硅棒72在第一方向迂回运动,使所述第二硅棒72与磨具的接触面在运动中充分覆盖第一硅棒71的侧面。所述第二硅棒夹具31包括至少一对夹臂,所述夹臂为可旋转式,在所述夹臂的夹持下所述第二硅棒72可沿第一方向的轴心线旋转,即实现对所夹持的第二硅棒72的不同侧面的研磨切换与倒角。In some implementations, the second silicon rod 72 moves in the first direction while being clamped by the second silicon rod clamp 31, and the second silicon rod clamp 31 drives the second silicon rod clamp 31 during the rough grinding process and the subsequent fine grinding process. The second silicon rod 72 moves so that the contact surface between the second silicon rod 72 and the abrasive tool moves from one end of the silicon rod to the other end, that is, the grinding of the two opposite sides is completed; or, the second The silicon rod clamp 31 drives the second silicon rod 72 to move around in the first direction, so that the contact surface between the second silicon rod 72 and the abrasive tool fully covers the side surface of the first silicon rod 71 during the movement. The second silicon rod clamp 31 includes at least a pair of clamping arms, the clamping arms are rotatable, and the second silicon rod 72 can be rotated along the axis of the first direction under the clamping of the clamping arms. , That is, the grinding switching and chamfering of the different sides of the clamped second silicon rod 72 are realized.
请参阅图28,显示为执行本申请的硅棒研磨方法的硅棒研磨机在一实施例中的简化结构示意图。当位于第二加工区位的第一硅棒71精磨作业完成时,位于第一加工区位的所述第二硅棒72粗磨作业完成。在如图28所示状态下,第一转移装置中的第一驱动机构驱动第一硅棒夹具21及其夹持的第一硅棒71沿着第一转移导轨22移动,以将所述第一硅棒71由第二加工区位转移至等待区位113继而将第一硅棒71从等待区位113卸载并装载第三硅棒73;令第一转移装置中的第一硅棒夹具21夹持第三硅棒73,并由第一驱动装置驱动第一硅棒夹具21及其所夹持的第三硅棒73沿第一转移导轨22移动,使第三硅棒73从等待区位113转移至第一加工区位,令粗磨装置4对位于第一加工区位处的第三硅棒73进行粗磨作业;在此阶段,令第二转移装置中的第二驱动机构驱动第二硅棒夹具31及其夹持的第二硅棒72沿着第二转移导轨32移动,以将所述第二硅棒72由第一加工区位转移至第二加工区位,令精磨装置5对位于第二加工区位处的第二硅棒72进行精磨作业。Please refer to FIG. 28, which shows a simplified structural diagram of an embodiment of a silicon rod grinding machine for implementing the silicon rod grinding method of the present application. When the fine grinding operation of the first silicon rod 71 located in the second processing area is completed, the rough grinding operation of the second silicon rod 72 located in the first processing area is completed. In the state shown in FIG. 28, the first driving mechanism in the first transfer device drives the first silicon rod holder 21 and the first silicon rod 71 held by it to move along the first transfer rail 22 to move the first silicon rod holder 21 A silicon rod 71 is transferred from the second processing area to the waiting area 113 and then the first silicon rod 71 is unloaded from the waiting area 113 and the third silicon rod 73 is loaded; the first silicon rod holder 21 in the first transfer device is made to clamp the first silicon rod 71 Three silicon rods 73, and the first silicon rod holder 21 and the third silicon rod 73 held by it are driven by the first driving device to move along the first transfer rail 22, so that the third silicon rod 73 is transferred from the waiting area 113 to the second In a processing location, the rough grinding device 4 is allowed to perform rough grinding operation on the third silicon rod 73 located at the first processing location; at this stage, the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder 31 and The second silicon rod 72 clamped by it moves along the second transfer guide 32 to transfer the second silicon rod 72 from the first processing position to the second processing position, so that the fine grinding device 5 is positioned in the second processing position. The second silicon rod 72 at the location performs a fine grinding operation.
当位于第二加工区位的所述第二硅棒72精磨作业完成时,位于所述第一加工区位的第三硅棒73完成粗磨作业。所述第二转移装置的第二驱动机构驱动所述第二硅棒夹具31及其所夹持的第二硅棒72沿第二转移导轨32从第二加工区位转移至等待区位113,即可对研磨完 成的第二硅棒72卸载并装载新的待研磨硅棒。When the fine grinding operation of the second silicon rod 72 located in the second processing area is completed, the third silicon rod 73 located in the first processing area completes the rough grinding operation. The second driving mechanism of the second transfer device drives the second silicon rod holder 31 and the second silicon rod 72 held by it to transfer from the second processing area to the waiting area 113 along the second transfer rail 32, that is, The second silicon rod 72 that has been ground is unloaded and loaded with a new silicon rod to be ground.
由上述各示例,本申请提供了以下实施例,在以下说明中,通过序号代表所述各实施例,例如数字1,2,3,4…可分别代表实施例1,实施例2,实施例3,实施例4….,在此,本申请提供了:Based on the above examples, this application provides the following embodiments. In the following description, the various embodiments are represented by serial numbers. For example, the numbers 1, 2, 3, 4... can represent embodiment 1, embodiment 2, and embodiment respectively. 3. Example 4.... Here, this application provides:
1.一种硅棒研磨机,其特征在于,包括:1. A silicon rod grinding machine, characterized in that it comprises:
机座,具有硅棒加工平台;所述硅棒加工平台设有第一加工区位和第二加工区位;The machine base has a silicon rod processing platform; the silicon rod processing platform is provided with a first processing location and a second processing location;
第一转移装置,包括第一硅棒夹具、沿第一方向设置的第一转移导轨、以及用于驱动所述第一硅棒夹具及其夹持的硅棒沿着所述第一转移导轨移动并在第一加工区位和第二加工区位之间转移的第一驱动机构;The first transfer device includes a first silicon rod clamp, a first transfer rail arranged along a first direction, and a first transfer rail for driving the first silicon rod clamp and the silicon rods held by it to move along the first transfer rail And a first drive mechanism that transfers between the first processing location and the second processing location;
第二转移装置,包括第二硅棒夹具、沿第一方向设置的第二转移导轨、以及用于驱动所述第二硅棒夹具及其夹持的硅棒沿着所述第二转移导轨移动并在第一加工区位和第二加工区位之间转移的第二驱动机构;The second transfer device includes a second silicon rod clamp, a second transfer rail arranged along the first direction, and a second transfer rail for driving the second silicon rod clamp and the silicon rods held by it to move along the second transfer rail And a second drive mechanism that transfers between the first processing location and the second processing location;
粗磨装置,设于所述硅棒加工平台的第一加工区位处,用于对位于第一加工区位处的硅棒进行粗磨作业;以及The rough grinding device is arranged at the first processing location of the silicon rod processing platform, and is used to perform rough grinding operations on the silicon rods located at the first processing location; and
精磨装置,设于所述硅棒加工平台的第二加工区位处,用于对位于第二加工区位处的硅棒进行精磨作业。The fine grinding device is arranged at the second processing position of the silicon rod processing platform, and is used for performing fine grinding operations on the silicon rods located at the second processing position.
2.根据实施例1所述的硅棒研磨机,其特征在于,所述第一转移装置和第二转移装置通过一安装框架设于所述硅棒加工平台的上方。2. The silicon rod grinder according to embodiment 1, wherein the first transfer device and the second transfer device are arranged above the silicon rod processing platform through a mounting frame.
3.根据实施例1所述的硅棒研磨机,其特征在于,所述第一硅棒夹具包括:3. The silicon rod grinder according to embodiment 1, wherein the first silicon rod clamp comprises:
夹臂安装座,设于所述第一转移导轨上;The clamping arm mounting seat is arranged on the first transfer rail;
至少两个夹臂,沿第一方向对向设置,用于夹持硅棒的两个端面;以及At least two clamping arms, arranged oppositely along the first direction, for clamping the two end faces of the silicon rod; and
夹臂驱动机构,用于驱动至少两个夹臂中的至少一个夹臂沿着所述第一方向移动。The clamping arm driving mechanism is used to drive at least one clamping arm of the at least two clamping arms to move along the first direction.
4.根据实施例3所述的硅棒研磨机,其特征在于,所述第一硅棒夹具为升降式硅棒夹具。4. The silicon rod grinder according to embodiment 3, characterized in that the first silicon rod clamp is an elevating silicon rod clamp.
5.根据实施例3所述的硅棒研磨机,其特征在于,所述夹臂为旋转式结构;所述第一硅棒夹具还包括夹臂转动机构,用于驱动所述夹臂转动。5. The silicon rod grinder according to embodiment 3, characterized in that the clamping arm has a rotating structure; the first silicon rod clamp further includes a clamping arm rotation mechanism for driving the clamping arm to rotate.
6.根据实施例1所述的硅棒研磨机,其特征在于,所述第二硅棒夹具包括:6. The silicon rod grinder according to embodiment 1, wherein the second silicon rod clamp comprises:
夹臂安装座,设于所述第二转移导轨上;The clamping arm mounting seat is arranged on the second transfer rail;
至少一对夹臂,沿第一方向对向设置,用于夹持硅棒的两个端面;以及At least a pair of clamping arms, arranged oppositely along the first direction, for clamping the two end faces of the silicon rod; and
夹臂驱动机构,用于驱动至少两个夹臂中的至少一个夹臂沿着所述第一方向移动。The clamping arm driving mechanism is used to drive at least one clamping arm of the at least two clamping arms to move along the first direction.
7.根据实施例6所述的硅棒研磨机,其特征在于,所述第二硅棒夹具为升降式硅棒夹具。7. The silicon rod grinder according to embodiment 6, characterized in that the second silicon rod clamp is an elevating silicon rod clamp.
8.根据实施例6所述的硅棒研磨机,其特征在于,所述夹臂为旋转式结构;所述第二硅棒夹 具还包括夹臂转动机构,用于驱动所述夹臂转动。8. The silicon rod grinder according to embodiment 6, wherein the clamping arm is a rotating structure; the second silicon rod clamping tool further includes a clamping arm rotation mechanism for driving the clamping arm to rotate.
9.根据实施例1所述的硅棒研磨机,其特征在于,所述第一驱动机构包括:9. The silicon rod grinder according to embodiment 1, wherein the first driving mechanism comprises:
第一移动齿轨,沿第一方向设置;The first moving rack is arranged along the first direction;
第一驱动齿轮,设于所述第一硅棒夹具且与所述第一移动齿轨啮合;以及A first drive gear, which is provided in the first silicon rod holder and meshes with the first movable rack; and
第一驱动动力源,用于驱动所述第一驱动齿轮。The first driving power source is used to drive the first driving gear.
10.根据实施例1所述的硅棒研磨机,其特征在于,所述第二驱动机构包括:10. The silicon rod grinder according to embodiment 1, wherein the second driving mechanism comprises:
第二移动齿轨,沿第一方向设置;The second movable rack is arranged along the first direction;
第二驱动齿轮,设于所述第二硅棒夹具且与所述第二移动齿轨啮合;以及A second drive gear, which is provided in the second silicon rod holder and meshes with the second movable rack; and
第一驱动动力源,用于驱动所述第二驱动齿轮。The first driving power source is used to drive the second driving gear.
11.根据实施例1所述的硅棒研磨机,其特征在于,所述粗磨装置包括:11. The silicon rod grinding machine according to embodiment 1, wherein the rough grinding device comprises:
至少一对粗磨磨具,对向设置于所述硅棒加工平台的第一加工区位处;At least a pair of rough grinding tools are arranged oppositely at the first processing position of the silicon rod processing platform;
粗磨磨具进退机构,用于驱动所述至少一对粗磨磨具中的至少一个粗磨磨具沿第二方向作横向移动,其中,所述第二方向垂直于所述第一方向。The rough grinding tool advance and retreat mechanism is used to drive at least one rough grinding tool of the at least one pair of rough grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
12.根据实施例1所述的硅棒研磨机,其特征在于,所述精磨装置包括:12. The silicon rod grinder according to embodiment 1, wherein the fine grinding device comprises:
至少一对精磨磨具,对向设置于所述硅棒加工平台的第一加工区位处;At least one pair of fine grinding tools are arranged oppositely at the first processing position of the silicon rod processing platform;
精磨磨具进退机构,用于驱动所述至少一对精磨磨具中的至少一个精磨磨具沿第二方向作横向移动,其中,所述第二方向垂直于所述第一方向。The fine grinding tool advance and retreat mechanism is used to drive at least one fine grinding tool of the at least one pair of fine grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
13.根据实施例1所述的硅棒研磨机,其特征在于,还包括:硅棒移送装置,邻设于所述硅棒加工平台的第一加工区位,用于将待加工的硅棒转移至所述硅棒加工平台的第一加工区位或将所述硅棒加工平台上经加工后的硅棒由第一加工区位转移出去。13. The silicon rod grinder according to embodiment 1, further comprising: a silicon rod transfer device, which is adjacent to the first processing position of the silicon rod processing platform, and is used to transfer the silicon rods to be processed To the first processing position of the silicon rod processing platform or transfer the processed silicon rods on the silicon rod processing platform from the first processing position.
14.根据实施例1所述的硅棒研磨机,其特征在于,所述硅棒加工平台还设有等待区位,所述硅棒研磨机还包括硅棒移送装置,邻设于所述硅棒加工平台的等待区位,用于将待加工的硅棒转移至所述硅棒加工平台的等待区位或将所述等待区位上的经加工后的硅棒转移出所述硅棒加工平台。14. The silicon rod grinder according to embodiment 1, wherein the silicon rod processing platform is further provided with a waiting area, and the silicon rod grinder further includes a silicon rod transfer device, which is adjacent to the silicon rod The waiting area of the processing platform is used to transfer the silicon rods to be processed to the waiting area of the silicon rod processing platform or to transfer the processed silicon rods on the waiting area from the silicon rod processing platform.
15.一种硅棒研磨方法,应用于一硅棒研磨机中,所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有第一加工区位和第二加工区位,所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构,其特征在于,所述硅棒研磨方法包括以下步骤:15. A silicon rod grinding method, applied to a silicon rod grinding machine, the silicon rod grinding machine includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a first processing location and a second processing Location, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod holder, a first transfer rail, and The first drive mechanism, the second transfer device includes a second silicon rod clamp, a second transfer rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following steps:
将第一硅棒装载于第一加工工位,令第一转移装置中第一硅棒夹具夹持第一硅棒,令粗磨装置对位于第一加工区位处的第一硅棒进行粗磨作业;Load the first silicon rod in the first processing station, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the rough grinding device rough-grind the first silicon rod located at the first processing position operation;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动以由第一加工区位转移至第二加工区位,令精磨装置对位于第二加工区位处的第一硅棒进行精磨作业,在此阶段,将第二硅棒装载于第一加工工位,令第二转移装置中第二硅棒夹具夹持第二硅棒,令粗磨装置对位于第一加工区位处的第二硅棒进行粗磨作业;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer rail to transfer from the first processing area to the second processing area, so that the fine grinding device is aligned The first silicon rod located in the second processing area is subjected to the fine grinding operation. At this stage, the second silicon rod is loaded in the first processing station, and the second silicon rod clamp in the second transfer device is clamped to the second silicon rod , To make the rough grinding device perform rough grinding operation on the second silicon rod located in the first processing area;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动以由第二加工区位转移至第一加工区位,将第一硅棒从第一加工区位卸载并装载第三硅棒,令第一转移装置中第一硅棒夹具夹持第三硅棒,令粗磨装置对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移导轨移动以由第一加工区位转移至第二加工区位,令精磨装置对位于第二加工区位处的第二硅棒进行精磨作业。The first driving mechanism in the first transfer device drives the first silicon rod holder and the first silicon rod held by it to move along the first transfer guide rail to transfer the first silicon rod from the second processing position to the first processing position. Unload and load the third silicon rod from the first processing area, make the first silicon rod clamp in the first transfer device clamp the third silicon rod, and make the rough grinding device rough-grind the third silicon rod located at the first processing area Work; at this stage, the second drive mechanism in the second transfer device drives the second silicon rod holder and the second silicon rod held by it to move along the second transfer rail to transfer from the first processing area to the second processing area , To make the fine grinding device perform fine grinding operations on the second silicon rod located at the second processing location.
16.一种硅棒研磨方法,应用于一硅棒研磨机中,所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有等待区位、第一加工区位和第二加工区位,所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构,其特征在于,所述硅棒研磨方法包括以下步骤:16. A silicon rod grinding method, applied to a silicon rod grinding machine, the silicon rod grinding machine includes a base with a silicon rod processing platform, the silicon rod processing platform is provided with a waiting area, a first processing area and In the second processing position, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod holder, a first transfer device A guide rail and a first drive mechanism, the second transfer device includes a second silicon rod clamp, a second transfer guide rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following steps:
将第一硅棒装载于等待区位,令第一转移装置中第一硅棒夹具夹持第一硅棒,令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第一硅棒进行粗磨作业;Load the first silicon rod in the waiting area, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the first driving mechanism in the first transfer device drive the first silicon rod clamp and its clamped second silicon rod. A silicon rod moves along the first transfer guide rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs a rough grinding operation on the first silicon rod located at the first processing area;
令第一转移装置中第一硅棒夹具夹持第一硅棒并通过第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动至第一加工区位,令粗磨装置对位于第一加工区位处的第一硅棒进行粗磨作业;在此阶段,将第二硅棒装载于等待区位,令第二转移装置中第二驱动机构驱动第二硅棒夹具夹持第二硅棒;Make the first silicon rod clamp in the first transfer device clamp the first silicon rod and drive the first silicon rod clamp and the first silicon rod clamped by the first drive mechanism to move along the first transfer rail to the first processing position , Let the rough grinding device perform rough grinding operation on the first silicon rod located in the first processing area; at this stage, load the second silicon rod in the waiting area, and make the second driving mechanism in the second transfer device drive the second silicon rod The rod clamp clamps the second silicon rod;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动以由第一加工区位转移至第二加工区位,令精磨装置对位于第二加工区位处的第一硅棒进行精磨作业;在此阶段,令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第二硅棒进行粗磨作业;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer rail to transfer from the first processing area to the second processing area, so that the fine grinding device is aligned The first silicon rod located in the second processing area is subjected to the fine grinding operation; at this stage, the second driving mechanism in the second transfer device is caused to drive the second silicon rod holder and the second silicon rod held by it to be transferred along the second The guide rail moves to transfer from the waiting area to the first processing area, so that the rough grinding device performs rough grinding operation on the second silicon rod located at the first processing area;
令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动以由第二加工区位转移至等待区位,将第一硅棒从等待区位卸载并装载第三硅棒,令第一转移装置中第一硅棒夹具夹持第三硅棒,令第一转移装置中第一驱动机构驱动 第三硅棒夹具及其夹持的第三硅棒沿着第一转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移导轨移动以由第一加工区位转移至第二加工区位,令精磨装置对位于第二加工区位处的第二硅棒进行精磨作业。Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer guide rail to transfer the first silicon rod from the waiting area from the second processing area to the waiting area. Unload and load the third silicon rod in the location, make the first silicon rod clamp in the first transfer device clamp the third silicon rod, and make the first driving mechanism in the first transfer device drive the third silicon rod clamp and the third silicon rod clamped by it. The silicon rod moves along the first transfer rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs a rough grinding operation on the third silicon rod located in the first processing area; at this stage, the second transfer device The second driving mechanism drives the second silicon rod clamp and the second silicon rod held by it to move along the second transfer guide rail to transfer from the first processing area to the second processing area, so that the fine grinding device is positioned at the second processing area The second silicon rod at the location is subjected to fine grinding operations.
上述实施例仅例示性说明本申请的原理及其功效,而非用于限制本申请。任何熟悉此技术的人士皆可在不违背本申请的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本申请所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本申请的权利要求所涵盖。The above-mentioned embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of this application. Therefore, all equivalent modifications or changes made by persons with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in this application should still be covered by the claims of this application.

Claims (15)

  1. 一种硅棒研磨机,其特征在于,包括:A silicon rod grinding machine is characterized in that it comprises:
    机座,具有硅棒加工平台;所述硅棒加工平台设有第一加工区位和第二加工区位;The machine base has a silicon rod processing platform; the silicon rod processing platform is provided with a first processing location and a second processing location;
    第一转移装置,包括可升降的第一硅棒夹具、沿第一方向设置的第一转移导轨、以及用于驱动所述第一硅棒夹具及其夹持的硅棒沿着第一转移路径移动并在第一加工区位和第二加工区位之间转移的第一驱动机构;The first transfer device includes a liftable first silicon rod clamp, a first transfer guide rail arranged along a first direction, and a first transfer path for driving the first silicon rod clamp and the silicon rod clamped by the first silicon rod clamp A first driving mechanism that moves and transfers between the first processing zone and the second processing zone;
    第二转移装置,包括可升降的第二硅棒夹具、沿第一方向设置的第二转移导轨、以及用于驱动所述第二硅棒夹具及其夹持的硅棒沿着第二转移路径移动并在第一加工区位和第二加工区位之间转移的第二驱动机构;其中,所述第二转移装置及第一转移装置在转移工作状态下,所述第一硅棒夹具夹持的硅棒与第二硅棒夹具夹持的硅棒位于不同高度位置;The second transfer device includes a liftable second silicon rod clamp, a second transfer guide rail arranged along the first direction, and a second transfer path for driving the second silicon rod clamp and the silicon rod clamped by the second silicon rod clamp A second drive mechanism that moves and transfers between the first processing zone and the second processing zone; wherein, the second transfer device and the first transfer device are in the transfer working state, and the first silicon rod clamp is clamped The silicon rod and the silicon rod clamped by the second silicon rod clamp are located at different height positions;
    粗磨装置,设于所述硅棒加工平台的第一加工区位处,用于对位于第一加工区位处的硅棒进行粗磨作业;以及The rough grinding device is arranged at the first processing location of the silicon rod processing platform, and is used to perform rough grinding operations on the silicon rods located at the first processing location; and
    精磨装置,设于所述硅棒加工平台的第二加工区位处,用于对位于第二加工区位处的硅棒进行精磨作业。The fine grinding device is arranged at the second processing position of the silicon rod processing platform, and is used for performing fine grinding operations on the silicon rods located at the second processing position.
  2. 根据权利要求1所述的硅棒研磨机,所述所述第一转移路径包括升降方向的第一转移段、第一方向的第二转移段,以及升降方向的第三转移段;所述第二转移路径包括第一方向的单向转移段;且所述单向转移段与所述第一方向的第二转移段位于不同高度位置。The silicon rod grinder according to claim 1, wherein the first transfer path includes a first transfer section in the lifting direction, a second transfer section in the first direction, and a third transfer section in the lifting direction; The second transfer path includes a one-way transfer section in a first direction; and the one-way transfer section and the second transfer section in the first direction are located at different height positions.
  3. 根据权利要求1所述的硅棒研磨机,其特征在于,所述第一转移装置和第二转移装置通过一安装框架设于所述硅棒加工平台的上方,所述第一转移装置和所述第二转移装置分别设于所述安装框架的相对两旁侧。The silicon rod grinding machine according to claim 1, wherein the first transfer device and the second transfer device are arranged above the silicon rod processing platform through a mounting frame, and the first transfer device and the second transfer device The second transfer devices are respectively arranged on opposite sides of the installation frame.
  4. 根据权利要求1所述的硅棒研磨机,其特征在于,所述第一硅棒夹具包括:The silicon rod grinder according to claim 1, wherein the first silicon rod holder comprises:
    夹臂安装座,设于所述第一转移导轨上;The clamping arm mounting seat is arranged on the first transfer rail;
    至少两个夹臂,沿第一方向对向设置,用于夹持硅棒的两个端面;以及At least two clamping arms, arranged oppositely along the first direction, for clamping the two end faces of the silicon rod; and
    夹臂驱动机构,用于驱动至少两个夹臂中的至少一个夹臂沿着所述第一方向移动。The clamping arm driving mechanism is used to drive at least one clamping arm of the at least two clamping arms to move along the first direction.
  5. 根据权利要求4所述的硅棒研磨机,其特征在于,所述夹臂为旋转式结构;所述第一硅棒夹具还包括夹臂转动机构,用于驱动所述夹臂转动。The silicon rod grinder according to claim 4, wherein the clamping arm is a rotating structure; the first silicon rod clamp further comprises a clamping arm rotation mechanism for driving the clamping arm to rotate.
  6. 根据权利要求1所述的硅棒研磨机,其特征在于,所述第二硅棒夹具包括:The silicon rod grinding machine according to claim 1, wherein the second silicon rod holder comprises:
    夹臂安装座,设于所述第二转移导轨上;The clamping arm mounting seat is arranged on the second transfer rail;
    至少一对夹臂,沿第一方向对向设置,用于夹持硅棒的两个端面;以及At least a pair of clamping arms, arranged oppositely along the first direction, for clamping the two end faces of the silicon rod; and
    夹臂驱动机构,用于驱动至少两个夹臂中的至少一个夹臂沿着所述第一方向移动。The clamping arm driving mechanism is used to drive at least one clamping arm of the at least two clamping arms to move along the first direction.
  7. 根据权利要求6所述的硅棒研磨机,其特征在于,所述夹臂为旋转式结构;所述第二硅棒夹具还包括夹臂转动机构,用于驱动所述夹臂转动。The silicon rod grinder according to claim 6, wherein the clamping arm is a rotating structure; the second silicon rod clamp further comprises a clamping arm rotation mechanism for driving the clamping arm to rotate.
  8. 根据权利要求1所述的硅棒研磨机,其特征在于,所述第一驱动机构包括:The silicon rod grinding machine according to claim 1, wherein the first driving mechanism comprises:
    第一移动齿轨,沿第一方向设置;The first moving rack is arranged along the first direction;
    第一驱动齿轮,设于所述第一硅棒夹具且与所述第一移动齿轨啮合;以及A first drive gear, which is provided in the first silicon rod holder and meshes with the first movable rack; and
    第一驱动动力源,用于驱动所述第一驱动齿轮。The first driving power source is used to drive the first driving gear.
  9. 根据权利要求1所述的硅棒研磨机,其特征在于,所述第二驱动机构包括:The silicon rod grinding machine according to claim 1, wherein the second driving mechanism comprises:
    第二移动齿轨,沿第一方向设置;The second movable rack is arranged along the first direction;
    第二驱动齿轮,设于所述第二硅棒夹具且与所述第二移动齿轨啮合;以及A second drive gear, which is provided in the second silicon rod holder and meshes with the second movable rack; and
    第一驱动动力源,用于驱动所述第二驱动齿轮。The first driving power source is used to drive the second driving gear.
  10. 根据权利要求1所述的硅棒研磨机,其特征在于,所述粗磨装置包括:The silicon rod grinding machine according to claim 1, wherein the rough grinding device comprises:
    至少一对粗磨磨具,对向设置于所述硅棒加工平台的第一加工区位处;At least a pair of rough grinding tools are arranged oppositely at the first processing position of the silicon rod processing platform;
    粗磨磨具进退机构,用于驱动所述至少一对粗磨磨具中的至少一个粗磨磨具沿第二方向作横向移动,其中,所述第二方向垂直于所述第一方向。The rough grinding tool advance and retreat mechanism is used to drive at least one rough grinding tool of the at least one pair of rough grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
  11. 根据权利要求1所述的硅棒研磨机,其特征在于,所述精磨装置包括:The silicon rod grinding machine according to claim 1, wherein the fine grinding device comprises:
    至少一对精磨磨具,对向设置于所述硅棒加工平台的第一加工区位处;At least one pair of fine grinding tools are arranged oppositely at the first processing position of the silicon rod processing platform;
    精磨磨具进退机构,用于驱动所述至少一对精磨磨具中的至少一个精磨磨具沿第二方向作横向移动,其中,所述第二方向垂直于所述第一方向。The fine grinding tool advance and retreat mechanism is used to drive at least one fine grinding tool of the at least one pair of fine grinding tools to move laterally in a second direction, wherein the second direction is perpendicular to the first direction.
  12. 根据权利要求1所述的硅棒研磨机,其特征在于,还包括:硅棒移送装置,邻设于所述硅棒加工平台的第一加工区位,用于将待加工的硅棒转移至所述硅棒加工平台的第一加工区位或将所述硅棒加工平台上经加工后的硅棒由第一加工区位转移出去。The silicon rod grinding machine according to claim 1, further comprising: a silicon rod transfer device, which is adjacent to the first processing position of the silicon rod processing platform, and is used to transfer the silicon rods to be processed to the silicon rod processing platform. The first processing location of the silicon rod processing platform or the processed silicon rods on the silicon rod processing platform are transferred from the first processing location.
  13. 根据权利要求1所述的硅棒研磨机,其特征在于,所述硅棒加工平台还设有等待区位,所述硅棒研磨机还包括硅棒移送装置,邻设于所述硅棒加工平台的等待区位,用于将待加工的硅棒转移至所述硅棒加工平台的等待区位或将所述等待区位上的经加工后的硅棒转移出所述硅棒加工平台。The silicon rod grinding machine according to claim 1, wherein the silicon rod processing platform is further provided with a waiting area, and the silicon rod grinding machine further comprises a silicon rod transfer device, which is adjacent to the silicon rod processing platform The waiting area is used to transfer the silicon rods to be processed to the waiting area of the silicon rod processing platform or to transfer the processed silicon rods in the waiting area out of the silicon rod processing platform.
  14. 一种硅棒研磨方法,应用于一硅棒研磨机中,所述硅棒研磨机包括具有硅棒加工平台的机座,所述硅棒加工平台设有第一加工区位和第二加工区位,所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构,其特征在于,所述硅棒研磨方法包括以下步骤:A silicon rod grinding method is applied to a silicon rod grinder. The silicon rod grinder includes a base with a silicon rod processing platform, and the silicon rod processing platform is provided with a first processing zone and a second processing zone, The silicon rod grinding machine further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod holder, a first transfer rail, and a first transfer device. A driving mechanism, the second transfer device includes a second silicon rod clamp, a second transfer guide rail, and a second driving mechanism, characterized in that the silicon rod grinding method includes the following steps:
    将第一硅棒装载于第一加工工位,令第一转移装置中第一硅棒夹具夹持第一硅棒,令粗磨装置对位于第一加工区位处的第一硅棒进行粗磨作业;Load the first silicon rod in the first processing station, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the rough grinding device rough-grind the first silicon rod located at the first processing position operation;
    令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第一加工区位转移至第二加工区位以及第二硅棒夹具由第二加工区位转移至第一加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and its clamped first silicon rod to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder along the first transfer path Move along the second transfer path. The first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod clamp and the first silicon clamped by it are on the same straight line. The rod is transferred from the first processing location to the second processing location, and the second silicon rod fixture is transferred from the second processing location to the first processing location;
    令精磨装置对位于第二加工区位处的第一硅棒进行精磨作业;在此阶段,将第二硅棒装载于第一加工工位,令第二转移装置中第二硅棒夹具夹持第二硅棒,令粗磨装置对位于第一加工区位处的第二硅棒进行粗磨作业;Make the fine grinding device perform fine grinding operations on the first silicon rod located at the second processing area; at this stage, load the second silicon rod in the first processing station, and make the second silicon rod clamp clamp in the second transfer device Hold the second silicon rod, and make the rough grinding device perform rough grinding operation on the second silicon rod located at the first processing area;
    令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第二加工区位转移至第一加工区位以及第二硅棒夹具及其夹持的第二硅棒由第一加工区位转移至第二加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder and The second silicon rod that it clamps moves along the second transfer path, and the first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod The clamp and its clamped first silicon rod are transferred from the second processing position to the first processing position, and the second silicon rod clamp and its clamped second silicon rod are transferred from the first processing position to the second processing position;
    将第一硅棒从第一加工区位卸载并装载第三硅棒,令第一转移装置中第一硅棒夹具夹持第三硅棒,令粗磨装置对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令精磨装置对位于第二加工区位处的第二硅棒进行精磨作业。Unload the first silicon rod from the first processing area and load the third silicon rod, make the first silicon rod clamp in the first transfer device clamp the third silicon rod, and make the rough grinding device align the third silicon rod at the first processing area The silicon rod is subjected to rough grinding operation; at this stage, the fine grinding device is made to perform the fine grinding operation on the second silicon rod located at the second processing area.
  15. 一种硅棒研磨方法,应用于一硅棒研磨机中,所述硅棒研磨机包括具有硅棒加工平台的机 座,所述硅棒加工平台设有等待区位、第一加工区位和第二加工区位,所述硅棒研磨机还包括第一转移装置、第二转移装置、粗磨装置、以及精磨装置,其中,所述第一转移装置包括第一硅棒夹具、第一转移导轨、以及第一驱动机构,所述第二转移装置包括第二硅棒夹具、第二转移导轨、以及第二驱动机构,其特征在于,所述硅棒研磨方法包括以下步骤:A silicon rod grinding method is applied to a silicon rod grinding machine. The silicon rod grinding machine includes a base with a silicon rod processing platform. The silicon rod processing platform is provided with a waiting area, a first processing area, and a second processing area. In the processing area, the silicon rod grinder further includes a first transfer device, a second transfer device, a rough grinding device, and a fine grinding device, wherein the first transfer device includes a first silicon rod clamp, a first transfer rail, And a first drive mechanism, the second transfer device includes a second silicon rod clamp, a second transfer rail, and a second drive mechanism, characterized in that the silicon rod grinding method includes the following steps:
    将第一硅棒装载于等待区位,令第一转移装置中第一硅棒夹具夹持第一硅棒,令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第一硅棒进行粗磨作业;Load the first silicon rod in the waiting area, make the first silicon rod clamp in the first transfer device clamp the first silicon rod, and make the first driving mechanism in the first transfer device drive the first silicon rod clamp and its clamped second silicon rod. A silicon rod moves along the first transfer guide rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs a rough grinding operation on the first silicon rod located at the first processing area;
    令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第一加工区位转移至第二加工区位以及第二硅棒夹具由第二加工区位转移至第一加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and its clamped first silicon rod to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder along the first transfer path Move along the second transfer path. The first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod clamp and the first silicon clamped by it are on the same straight line. The rod is transferred from the first processing location to the second processing location, and the second silicon rod fixture is transferred from the second processing location to the first processing location;
    令精磨装置对位于第二加工区位处的第一硅棒进行精磨作业;在此阶段,将第二硅棒装载于等待区位,令第二转移装置中第二硅棒夹具夹持第二硅棒,令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第二硅棒进行粗磨作业;Make the fine grinding device perform the fine grinding operation on the first silicon rod located at the second processing area; at this stage, load the second silicon rod in the waiting area, and make the second silicon rod clamp in the second transfer device clamp the second silicon rod. The silicon rod, the second driving mechanism in the second transfer device drives the second silicon rod holder and the second silicon rod held by it to move along the second transfer rail to transfer from the waiting area to the first processing area, so that the rough grinding device Rough grinding of the second silicon rod located in the first processing area;
    令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第一硅棒沿着第一转移路径移动以及令第二转移装置中第二驱动机构驱动第二硅棒夹具及其夹持的第二硅棒沿着第二转移路径移动,所述第一转移路径与第二转移路径在平行于第一方向的同一直线上但上下错开不在同一水平面上,使得第一硅棒夹具及其夹持的第一硅棒由第二加工区位转移至第一加工区位以及第二硅棒夹具及其夹持的第二硅棒由第一加工区位转移至第二加工区位;Make the first drive mechanism in the first transfer device drive the first silicon rod holder and the first silicon rod held by it to move along the first transfer path, and make the second drive mechanism in the second transfer device drive the second silicon rod holder and The second silicon rod that it clamps moves along the second transfer path, and the first transfer path and the second transfer path are on the same straight line parallel to the first direction but are staggered up and down and not on the same horizontal plane, so that the first silicon rod The clamp and its clamped first silicon rod are transferred from the second processing position to the first processing position, and the second silicon rod clamp and its clamped second silicon rod are transferred from the first processing position to the second processing position;
    将第一硅棒从等待区位卸载并装载第三硅棒,令第一转移装置中第一硅棒夹具夹持第三硅棒,令第一转移装置中第一驱动机构驱动第一硅棒夹具及其夹持的第三硅棒沿着第一转移导轨移动以由等待区位转移至第一加工区位,令粗磨装置对位于第一加工区位处的第三硅棒进行粗磨作业;在此阶段,令精磨装置对位于第二加工区位处的第二硅棒进行精磨作业。Unload the first silicon rod from the waiting area and load the third silicon rod, so that the first silicon rod holder in the first transfer device clamps the third silicon rod, and the first driving mechanism in the first transfer device drives the first silicon rod holder And the third silicon rod held by it moves along the first transfer rail to transfer from the waiting area to the first processing area, so that the rough grinding device performs rough grinding operation on the third silicon rod located at the first processing area; here At this stage, the fine grinding device is made to perform a fine grinding operation on the second silicon rod located at the second processing area.
PCT/CN2020/087096 2019-10-24 2020-04-27 Silicon rod grinding machine and silicon rod grinding method WO2021077705A1 (en)

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