一种井下快速掘进的掘支锚一体机系统及其使用方法A digging, supporting and anchoring integrated machine system for rapid underground excavation and its use method
技术领域Technical field
本发明涉及矿山机械领域技术领域,尤其涉及一种井下快速掘进的掘支锚一体机系统及其使用方法。The invention relates to the technical field of the field of mining machinery, in particular to a digging-supporting-anchor integrated machine system for rapid underground excavation and a use method thereof.
背景技术Background technique
随着生产矿井采深的增加,地应力、围岩受力及变形复杂多样,锚网支护以其支护效果好、适用范围广、可以根据巷道条件灵活应变等特点,被广大巷道开采所使用,但在目前巷道掘进的过程中,机械化掘进效率很高,巷道支护速度远远滞后于掘进速度。掘支锚时间严重不匹配,导致掘进机进尺时间远小于工作总时间,大量的时间内掘进机停工作业用来进行支护作业。解决掘支锚时间严重不匹配的一个方向为实现掘支锚平行作业。With the increase of mining depth in production mines, the in-situ stress, surrounding rock stress and deformation are complex and diverse. Bolt-mesh support is widely used in roadway mining due to its good supporting effect, wide application range, and flexible strain according to roadway conditions. However, in the current process of roadway excavation, the efficiency of mechanized excavation is very high, and the speed of roadway support is far behind the excavation speed. There is a serious mismatch between the excavation and anchor time, which results in the roadheader's footage time being far less than the total working time, and a large amount of time the roadheader is out of work for supporting operations. One direction to solve the serious mismatch in the time of excavation and support is to realize the parallel operation of excavation and support.
CN104500086A中公开了专利名称为:一种巷道无人掘锚一体机。其支护系统就只涉及临时支护与锚杆支护,不能解决小块围岩掉落的问题,如果需要加装锚网需要人工靠近工作断面,为了人员安全截割头需要停工,不能实现掘支锚平行作业,同时粉尘、噪音等因素也对工人存在极大的安全威胁。其截割部一次停车作业只能截割一次进给量,效率比较低。The patent name disclosed in CN104500086A is: an unmanned roadway digging and anchoring integrated machine. Its support system only involves temporary support and bolt support, and cannot solve the problem of small pieces of surrounding rock falling. If it is necessary to install an anchor net, it must be manually approached to the working section. The cutting head needs to be stopped for personnel safety, which cannot be realized. Digging and supporting anchors are operated in parallel, and factors such as dust and noise also pose great safety threats to workers. The cutting unit can only cut one feed at one stop operation, and the efficiency is relatively low.
发明内容Summary of the invention
为解决上述问题,本发明提供一种井下快速掘进的掘支锚一体机系统。In order to solve the above-mentioned problems, the present invention provides an integrated tunneling and anchoring machine system for rapid underground excavation.
为实现上述目的,本发明采用以下技术手段:In order to achieve the above objectives, the present invention adopts the following technical means:
本发明提供一种井下快速掘进的掘支锚一体机系统,包括纵轴式掘进机体,所述纵轴式掘进机体上设置有可进给的用于截割断面的截割部、可灵活运动多角度工作的用于在截割断面上打锚杆的锚支部、用于起到临时支护和防护锚支部作用的挡板。The present invention provides a boring, supporting and anchoring integrated machine system for rapid underground excavation, which includes a longitudinal-axis tunneling machine body. The longitudinal-axis tunneling machine body is provided with a feedable cutting part for cutting a section surface and can move flexibly Multi-angle working anchors used to anchor rods on the cut section, and baffles used to temporarily support and protect the anchors.
进一步的,所述截割部包括焊接在所述纵轴式掘进机体上的截割部底板,所述截割部底板上设置有柱形滑轨,所述柱形滑轨上对应设置有滑块一,所述滑块一连接有基座,所述基座与截割部底板之间连接有进给液压缸,所述基座铰接设置有可左右摆动的摆动件,所述摆动件采用与基座连接的摆动液压缸驱动,所述摆动件铰接设置有可上下俯仰的截割头,所述截割头采用与摆动件连接的俯仰液压缸驱动;所述锚支部包括焊接在所述纵轴式掘进机体两侧的锚支部底板,所述锚支部底板上通过滑轨连接有进给滑块,所述进给滑块上铰接设置有可上下俯仰的俯仰滑轨,所述俯仰滑轨上对应设置有俯仰滑块,所述俯仰滑轨采用安装在进给滑块上的锚支部俯仰液压缸驱动,所述俯仰滑块上设置有回转电机二,所述回转电机二铰接设置有回转电机一,所述回转电机二上设置有驱动回转电机一上下俯仰的电机液压缸,所述回转电机一通过锚杆钻机滑块连接有锚杆钻机;所述挡板包括焊接在所述纵轴式掘进机体后侧的挡板底板,所述挡板底板上通过挡板滑轨滑动设置有挡板滑板,所述挡板滑板采用安装在所述挡板底板上的挡板进退液压缸驱动滑动,所述挡板滑板上铰接设置有可上下俯仰的挡板一,所述挡板一采用安装在所述挡板滑板上的挡板俯仰液压缸驱动,所述挡板一上铰接设置有用于起到安装锚网和临时支护作用的挡板二,所 述挡板二采用安装在挡板一上的挡板调平液压缸驱动调平;Further, the cutting portion includes a cutting portion bottom plate welded to the longitudinal-axis tunneling machine body, a cylindrical sliding rail is provided on the cutting portion bottom plate, and a sliding rail is correspondingly provided on the cylindrical sliding rail. Block one, the sliding block one is connected with a base, a feed hydraulic cylinder is connected between the base and the bottom plate of the cutting part, the base is hingedly provided with a swinging piece that can swing left and right, and the swinging piece adopts Driven by a swing hydraulic cylinder connected to the base, the swing member is hingedly provided with a cutting head that can be pitched up and down, and the cutting head is driven by a pitch hydraulic cylinder connected with the swing member; The anchor support bottom plates on both sides of the longitudinal-axis tunneling machine body are connected with feed sliders through sliding rails on the anchor support bottom plates. The feed sliders are hingedly provided with pitch slide rails capable of pitching up and down, and the pitch sliding A pitch slider is correspondingly provided on the rail, and the pitch slide rail is driven by an anchor support pitch hydraulic cylinder installed on the feed slider. The pitch slider is provided with two rotating motors, and the two rotating motors are articulated with The first rotary motor, the second rotary motor is provided with a motor hydraulic cylinder that drives the rotary motor 1 up and down pitching, and the first rotary motor is connected to the bolter through the bolter slider; the baffle plate is welded to the longitudinal The baffle bottom plate on the rear side of the shaft-type tunneling machine body, the baffle bottom plate is slidably provided with a baffle slide plate through the baffle slide rail, and the baffle slide plate is driven by a baffle advance and retreat hydraulic cylinder installed on the baffle bottom plate. Sliding, the baffle slide is hingedly provided with a baffle 1 that can be tilted up and down, and the baffle 1 is driven by a baffle pitching hydraulic cylinder installed on the baffle slide, and the baffle 1 is hinged and arranged to be useful For the second baffle that plays the role of installing the anchor net and temporary support, the second baffle is driven and leveled by the baffle leveling hydraulic cylinder installed on the first baffle;
截割部与一般掘进机截割部不同的是可以进行进给运动,在停机作业的前提下可以进给更多,提高作业效率;回转电机一、回转电机二、电机液压缸共同构成一个类人腕关节,使得锚杆钻机操作更加灵活,更能适应井下复杂的工作环境。The cutting part is different from the cutting part of the general roadheader in that it can carry out the feed movement, and can feed more under the premise of stopping the operation, which improves the work efficiency; the rotary motor 1, the rotary motor 2, and the motor hydraulic cylinder together form a class The human wrist joint makes the operation of the bolting rig more flexible and adapts to the complex working environment in the well.
进一步的,所述进给液压缸、摆动液压缸、俯仰液压缸、锚支部俯仰液压缸、挡板调平液压缸、挡板俯仰液压缸、挡板进退液压缸均采用伺服液压缸,可以实现负反馈控制,所述回转电机一、回转电机二采用回转编码器控制旋转角度,可以使其控制更精准。Further, the feed hydraulic cylinder, swing hydraulic cylinder, pitch hydraulic cylinder, anchor support pitch hydraulic cylinder, baffle leveling hydraulic cylinder, baffle pitch hydraulic cylinder, and baffle advance and retreat hydraulic cylinders all adopt servo hydraulic cylinders, which can be realized Negative feedback control. The first and second rotary motors use rotary encoders to control the rotation angle, which can make the control more precise.
进一步的,所述挡板二前部形状为弧形网状,一方面可以更好的与巷道顶部形状相贴合,另一方面可以让锚杆透过挡板二打入巷道顶板与侧帮。Further, the front part of the second baffle plate has an arc-shaped mesh shape, which on the one hand can better fit the shape of the top of the roadway, and on the other hand, it can allow the anchor rod to penetrate into the roof and side of the roadway through the second baffle plate. .
进一步的,所述挡板一的俯仰与挡板二的调平运动同步运行,可以增加工作效率。Further, the pitching of the baffle 1 and the leveling movement of the baffle 2 operate synchronously, which can increase work efficiency.
进一步的,所述基座的运行范围是0-2000毫米,所述摆动件摆动幅度为负35度到35度,所述截割头的俯仰幅度为负15度到35度,所述挡板滑板的运动范围是0-2000毫米,所述挡板一的俯仰幅度为10度到80度,所述挡板二与挡板一之间的调整幅度为120度到180度。Further, the operating range of the base is 0-2000 mm, the swing range of the swing member is minus 35 degrees to 35 degrees, the pitch range of the cutting head is minus 15 degrees to 35 degrees, and the baffle The movement range of the skateboard is 0-2000 mm, the pitch range of the first baffle is 10 degrees to 80 degrees, and the adjustment range between the second baffle and the first baffle is 120 degrees to 180 degrees.
本发明还提供一种使用上述系统的方法,具体包括以下步骤:The present invention also provides a method for using the above system, which specifically includes the following steps:
(a)将纵轴式掘进机体行进到巷道断面处,前后支撑撑开,工作人员将锚网放置到挡板二上,挡板一、挡板二在两组液压缸的动作下完成升起、调平的动作,挡板滑板前进,挡板进行临时支护;(a) Drive the longitudinal-axis tunneling machine body to the section of the roadway, spread the front and back supports, and put the anchor net on the second baffle. The first and second baffles are lifted under the action of two sets of hydraulic cylinders. , Leveling action, the baffle slides forward, and the baffle provides temporary support;
(b)截割部的进给液压缸伸长,推动截割头往前进给设定过的距离后反馈控制进给液压缸停止伸长,然后摆动液压缸与俯仰液压缸共同动作,使得截割头开始沿S形截割巷道断面;(b) The feed hydraulic cylinder of the cutting part is extended, and the cutting head is pushed forward to the set distance, and then the feed hydraulic cylinder is feedback controlled to stop the extension, and then the swing hydraulic cylinder and the pitch hydraulic cylinder work together to make the cutting The cutting head starts to cut the roadway section along the S-shape;
(c)在步骤(b)进行的同时,锚支部的进给滑块通过齿轮齿条推动往前运动指定距离,锚支部俯仰液压缸伸长至设定距离,反馈控制其停止伸长,使俯仰滑轨摆动到指定角度,回转电机一、回转电机二、电机液压缸三者共同动作,使得锚杆钻机的位姿至指定位姿,锚杆钻机进行打锚杆的动作将,锚网支护到巷道顶板上;(c) While step (b) is in progress, the feed slider of the anchor branch is pushed forward by a rack and pinion for a specified distance. The pitch hydraulic cylinder of the anchor branch extends to the set distance, and the feedback controls it to stop extending, so that The pitch slide rail swings to a specified angle, the rotary motor 1, the rotary motor 2, and the hydraulic cylinder of the motor work together to make the posture of the bolting machine reach the specified posture, and the bolting machine will move the bolt to the anchor net. Protect to the roof of the roadway;
(d)在截割头完成一轮S形截割断面后,进给液压缸再伸长一定距离,进行下一个S型截割断面,同时锚支部的回转电机二逆时针摆动一定角度,打下一根锚杆;(d) After the cutting head completes one round of S-shaped cutting section, the feed hydraulic cylinder extends a certain distance to carry out the next S-shaped cutting section. At the same time, the rotary motor 2 of the anchor branch swings a certain angle counterclockwise to lay down An anchor
(e)锚支部完成一个断面上的打锚杆后,挡板滑板后移,挡板滑板退出临时支护,进给滑块前移,进行下一个断面的锚杆支护;(e) After the anchor support part completes the anchoring of one section, the baffle slide moves backward, the baffle slide exits the temporary support, and the feed slide moves forward to carry out the bolt support of the next section;
(f)截割头完成第二轮断面的S型截割后,进给液压缸收缩,截割头回收到初始位置,锚支部的进给滑块后退到底,锚支部俯仰液压缸、回转电机一、回转电机二、电机液压缸动作,锚支部回到初始位置,纵轴式掘进机体前后支撑缩回,纵轴式掘进机体前进到下一个巷道断面处,重复步骤(a)-(f)动作。(f) After the cutting head completes the S-shaped cutting of the second round section, the feed hydraulic cylinder shrinks, the cutting head is recovered to the initial position, the feed slider of the anchor support part is retracted to the end, the anchor support part pitches the hydraulic cylinder, and the rotary motor 1. The rotary motor 2. The hydraulic cylinder of the motor moves, the anchor support part returns to the initial position, the longitudinal axis tunneling machine body is retracted back and forth, the longitudinal axis tunneling machine body advances to the next roadway section, repeat steps (a)-(f) action.
本发明的有益效果:The beneficial effects of the present invention:
本发明结构简单,截割部可以进行进给运动,在停机作业的前提下可以进给更多,提高作业效率;回转电机一、回转电机二、电机液压缸共同构成一个类人腕关节,使得锚杆钻机操作更加灵活,更能适应井下复杂的工作环境,护板结构的设置解决了现有巷道掘进过程中掘、支、锚时间不匹配的问题,大大提高了掘进效率。The invention has a simple structure, the cutting part can carry out feed movement, and can feed more under the premise of stopping operation, and improve the work efficiency; the rotary motor 1, the rotary motor 2, and the motor hydraulic cylinder together form a human-like wrist joint, so that The bolting rig is more flexible in operation and more adaptable to the complex working environment in the well. The setting of the guard plate structure solves the problem of mismatching of the excavation, support and anchor time in the existing roadway excavation process, and greatly improves the excavation efficiency.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为本发明结构示意图;Figure 1 is a schematic diagram of the structure of the present invention;
图2为本发明中截割部的结构示意图;Figure 2 is a schematic diagram of the structure of the cutting part of the present invention;
图3为本发明中锚支部的结构示意图;Figure 3 is a schematic diagram of the structure of the anchor branch of the present invention;
图4为本发明中挡板的结构示意图;Figure 4 is a schematic diagram of the structure of the baffle in the present invention;
图5为图3连接锚杆钻机与俯仰滑块的类人腕关节结构示意图。Fig. 5 is a schematic diagram of the structure of the human-like wrist joint of Fig. 3 connecting the bolt drill and the pitch slider.
图中:1纵轴式掘进机体;2截割部;2.1截割部底板;2.2截割头;2.3摆动件;2.4基座;2.5滑块一;2.6进给液压缸;2.7摆动液压缸;2.8柱型滑轨;2.9俯仰液压缸;3锚支部;3.1锚支部底板;3.2进给滑块;3.3俯仰滑轨;3.4俯仰滑块;3.5锚杆钻机滑块;3.6锚杆钻机;3.7回转电机一;3.8电机液压缸;3.9回转电机二2;3.10锚支部俯仰液压缸;4挡板;4.1挡板底板;4.2挡板滑板;4.3挡板一1;4.4挡板二2;4.5挡板调平液压缸;4.6挡板俯仰液压缸;4.7挡板滑轨;4.8挡板进退液压缸。In the picture: 1 longitudinal-axis tunneling machine body; 2 cutting section; 2.1 cutting section bottom plate; 2.2 cutting head; 2.3 swinging member; 2.4 base; 2.5 sliding block one; 2.6 feeding hydraulic cylinder; 2.7 swinging hydraulic cylinder; 2.8 column slide; 2.9 pitch hydraulic cylinder; 3 anchor support part; 3.1 anchor support part bottom plate; 3.2 feed slide block; 3.3 pitch slide rail; 3.4 pitch slide block; 3.5 bolt drill slide block; 3.6 bolt drill rig; 3.7 rotation Motor one; 3.8 Motor hydraulic cylinder; 3.9 Rotary motor two 2; 3.10 Anchor support pitch hydraulic cylinder; 4 baffle plate; 4.1 baffle bottom plate; 4.2 baffle slide plate; 4.3 baffle one 1; 4.4 baffle two 2; 4.5 baffle Leveling hydraulic cylinder; 4.6 baffle pitch hydraulic cylinder; 4.7 baffle slide rail; 4.8 baffle advance and retreat hydraulic cylinder.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
如图1-5所示,本实施例提供一种井下快速掘进的掘支锚一体机系统,As shown in Figures 1-5, this embodiment provides an integrated tunneling and anchoring machine system for rapid underground excavation.
包括纵轴式掘进机体1,所述纵轴式掘进机体1上设置有可进给的用于截割断面的截割部2、可灵活运动多角度工作的用于在截割断面上打锚杆的锚支部3、用于起到临时支护和防护锚支部作用的挡板4。It includes a longitudinal-axis tunneling machine body 1, which is provided with a feedable cutting part for cutting a section surface 2, and a machine capable of flexibly moving and working at multiple angles for anchoring on the cutting section surface The anchor portion 3 of the rod, and the baffle 4 used for temporary support and protection of the anchor portion.
所述截割部2包括焊接在所述纵轴式掘进机体1上的截割部底板2.1,所述截割部底板2.1上设置有柱形滑轨2.8,所述柱形滑轨2.8上对应设置有滑块一2.5,所述滑块一2.5连接有基座2.4,所述基座2.4与截割部底板2.1之间连接有进给液压缸2.6,基座运行范围为0到2000毫米,其作用为在截割完一个断面后在车体不动的前提下截割更深的断面,提高截割效率,所述基座2.4铰接设置有可左右摆动的摆动件2.3,所述摆动件2.3采用与基座2.4连接的摆动液压缸2.7驱动,所述摆动件2.3铰接设置有可上下俯仰的截割头2.2,所述截割头2.2采用与摆动件2.3连接的俯仰液压缸2.9驱动,摆动件2.3摆动范围为负35度到35度,截割头2.2与摆动件2.3通过一对销连接,截割头2.2俯仰范围为负15度到35度。通过摆动液压缸与俯仰液压缸的共同作用,可以让截割头S形截割断面;The cutting portion 2 includes a cutting portion bottom plate 2.1 welded to the longitudinal axis type tunneling machine body 1, and a cylindrical slide rail 2.8 is provided on the cutting portion bottom plate 2.1, and the cylindrical slide rail 2.8 corresponds to A sliding block 2.5 is provided, the sliding block 2.5 is connected to a base 2.4, a feed hydraulic cylinder 2.6 is connected between the base 2.4 and the cutting part bottom plate 2.1, and the base operating range is 0 to 2000 mm, Its function is to cut a deeper section without moving the car body after cutting a section to improve cutting efficiency. The base 2.4 is hingedly provided with a swinging member 2.3 that can swing left and right. The swinging member 2.3 Driven by a swing hydraulic cylinder 2.7 connected to the base 2.4, the swinging member 2.3 is hingedly provided with a cutting head 2.2 that can be pitched up and down, and the cutting head 2.2 is driven by a pitching hydraulic cylinder 2.9 connected to the swinging member 2.3 to swing The swing range of the piece 2.3 is minus 35 degrees to 35 degrees, the cutting head 2.2 and the swing piece 2.3 are connected by a pair of pins, and the pitch range of the cutting head 2.2 is minus 15 degrees to 35 degrees. Through the joint action of the swing hydraulic cylinder and the pitch hydraulic cylinder, the cutting head can cut the section in an S shape;
所述锚支部3包括焊接在所述纵轴式掘进机体1两侧的锚支部底板3.1,所述锚支部底板3.1上通过滑轨连接有进给滑块3.2,进给滑块3.2通过齿轮齿条连接提供动力推动进给滑块沿滑轨方向的前进后退,所述进给滑块3.2上铰接设置有可上下俯仰的俯仰滑轨3.3,所述俯仰滑轨3.3上对应设置有俯仰滑块3.4,俯仰滑块3.4通过齿轮齿条提供动力驱 使俯仰滑块沿俯仰滑轨方向的前进后退,所述俯仰滑轨3.3采用安装在进给滑块3.2上的锚支部俯仰液压缸3.10驱动,所述俯仰滑块3.4上设置有回转电机二3.9,所述回转电机二3.9铰接设置有回转电机一3.7,所述回转电机二3.9上设置有驱动回转电机一3.7上下俯仰的电机液压缸3.8,所述回转电机一3.7通过锚杆钻机滑块3.5连接有锚杆钻机3.6,回转电机一3.7、回转电机二3.9、电机液压缸3.8共同构成一个类人腕关节,使得锚杆钻机操作更加灵活,更能适应井下复杂的工作环境,回转电机一、回转电机二分别连接在锚杆钻机滑块与俯仰滑块上,锚杆钻机可以通过齿轮齿条相对于锚杆钻机滑块滑动,所述回转电机一3.7、回转电机二3.9采用回转编码器控制旋转角度,通过回转编码器和电机液压缸伺服系统的反馈控制实现锚杆钻机位姿的精确控制;The anchor support portion 3 includes an anchor support portion bottom plate 3.1 welded on both sides of the longitudinal-axis tunneling machine body 1, and the anchor support portion bottom plate 3.1 is connected with a feed slider 3.2 through a slide rail, and the feed slider 3.2 passes through gear teeth. The bar connection provides power to push the feed slider to move forward and back in the direction of the slide rail. The feed slider 3.2 is hingedly provided with a pitch slide 3.3 that can be tilted up and down, and the pitch slide 3.3 is correspondingly provided with a pitch slide 3.4. The pitch slider 3.4 is powered by a rack and pinion to drive the pitch slider to move forward and retreat in the direction of the pitch slide. The pitch slide 3.3 is driven by the anchor support pitch hydraulic cylinder 3.10 installed on the feed slider 3.2. The second slewing motor 3.9 is provided on the tilting slider 3.4, the second 3.9 slewing motor is articulated with a slewing motor 3.7, and the second slewing motor 3.9 is provided with a motor hydraulic cylinder 3.8 that drives the slewing motor 3.7 up and down. The slewing motor 3.7 is connected to the roof bolter 3.6 through the bolter slider 3.5, the slewing motor 3.7, the slewing motor two 3.9, and the motor hydraulic cylinder 3.8 together form a human-like wrist joint, which makes the roof bolter operation more flexible and more flexible. It can adapt to the complex working environment underground. The first rotary motor and the second rotary motor are respectively connected to the bolter slider and the pitch slider. The bolter can slide relative to the bolter slider through a rack and pinion. The rotary motor 1. 3.7 Rotary motor 2. 3.9 The rotary encoder is used to control the rotation angle, and the precise control of the anchor drill's pose is realized through the feedback control of the rotary encoder and the motor hydraulic cylinder servo system;
所述挡板4包括焊接在所述纵轴式掘进机体1后侧的挡板底板4.1,所述挡板底板4.1上通过挡板滑轨4.7滑动设置有挡板滑板4.2,所述挡板滑板4.2采用安装在所述挡板底板4.1上的挡板进退液压缸4.8驱动滑动,所述挡板滑板4.2上铰接设置有可上下俯仰的挡板一4.3,所述挡板一4.3采用安装在所述挡板滑板4.2上的挡板俯仰液压缸4.6驱动,所述挡板一4.3上铰接设置有用于起到安装锚网和临时支护作用的挡板二4.4,所述挡板二4.4采用安装在挡板一4.3上的挡板调平液压缸4.5驱动调平,所述挡板滑板4.2的运动范围是0-2000毫米,所述挡板一4.3的俯仰幅度为10度到80度,所述挡板二4.4与挡板一4.3之间的调整幅度为120度到180度,所述挡板二4.4前部形状为弧形网状,一方面可以更好的与巷道顶部形状相贴合,另一方面可以让锚杆透过挡板二打入巷道顶板与侧帮,所述挡板一4.3的俯仰与挡板二4.4的调平运动同步运行,可以增加工作效率。The baffle 4 includes a baffle bottom plate 4.1 welded on the rear side of the longitudinal-axis tunneling machine body 1, and a baffle slide plate 4.2 is slidably provided on the baffle bottom plate 4.1 through a baffle slide rail 4.7. 4.2 Adopting the baffle advancing and retreating hydraulic cylinder 4.8 installed on the baffle bottom plate 4.1 to drive sliding, the baffle sliding plate 4.2 is hingedly provided with a baffle 4.3 that can be tilted up and down, and the baffle 4.3 is installed on the The baffle plate pitching hydraulic cylinder 4.6 on the baffle slide plate 4.2 is driven. The baffle plate 4.3 is hingedly provided with a baffle plate 4.4 for installing the anchor net and temporary support. The baffle plate 4.4 is installed The baffle plate leveling hydraulic cylinder 4.5 on the baffle 4.3 drives the leveling, the movement range of the baffle slide plate 4.2 is 0-2000 mm, and the pitch range of the baffle 4.3 is 10 degrees to 80 degrees, so The adjustment range between the second baffle 4.4 and the first baffle 4.3 is 120 degrees to 180 degrees, and the front part of the second baffle 4.4 is arc-shaped mesh, which can better fit the shape of the top of the roadway on the one hand. On the other hand, the anchor rod can be driven into the roof and side of the roadway through the second baffle plate. The pitching of the baffle one 4.3 and the leveling movement of the baffle two 4.4 operate synchronously, which can increase the work efficiency.
本实施例还提供一种使用上述系统的方法,具体包括以下步骤:This embodiment also provides a method for using the above system, which specifically includes the following steps:
a将纵轴式掘进机体1行进到巷道断面处,前后支撑撑开,工作人员将锚网放置到挡板二4.4上,挡板一4.3、挡板二4.4在两组液压缸的动作下完成升起、调平的动作,挡板滑板4.2前进,挡板4进行临时支护;a. Drive the longitudinal tunneling machine body 1 to the section of the roadway, spread the front and back supports, and put the anchor net on the second baffle 4.4. The first baffle 4.3 and the second 4.4 are completed under the action of two sets of hydraulic cylinders. When lifting and leveling, the baffle slide 4.2 moves forward, and the baffle 4 provides temporary support;
b截割部2的进给液压缸2.6伸长,推动截割头2.2往前进给设定过的距离后反馈控制进给液压缸2.6停止伸长,然后摆动液压缸2.7与俯仰液压缸2.9共同动作,使得截割头2.2开始沿S形截割巷道断面;b. The feed hydraulic cylinder 2.6 of the cutting part 2 is extended, and the cutting head 2.2 is pushed forward to the set distance, and then the feed hydraulic cylinder 2.6 is fed back to stop the extension, and then the swing hydraulic cylinder 2.7 and the pitch hydraulic cylinder 2.9 are shared Action, so that the cutting head 2.2 starts to cut the roadway section along the S-shape;
c在步骤b进行的同时,锚支部3的进给滑块3.2通过齿轮齿条推动往前运动指定距离,锚支部俯仰液压缸3.10伸长至设定距离,反馈控制其停止伸长,使俯仰滑轨3.3摆动到指定角度,回转电机一3.7、回转电机二3.9、电机液压缸3.8三者共同动作,使得锚杆钻机3.6的位姿至指定位姿,锚杆钻机3.6进行打锚杆的动作将,锚网支护到巷道顶板上;c While step b is being carried out, the feed slider 3.2 of the anchor support 3 is pushed forward by a rack and pinion for a specified distance, and the anchor support pitching hydraulic cylinder 3.10 extends to the set distance, and feedback controls it to stop elongation and pitch The slide rail 3.3 swings to the specified angle, the rotary motor 1 3.7, the rotary motor 2 3.9, and the motor hydraulic cylinder 3.8 all act together to make the posture of the bolter 3.6 reach the specified posture, and the bolter 3.6 performs the action of bolting. Support the anchor net to the roof of the roadway;
d在截割头2.2完成一轮S形截割断面后,进给液压缸2.6再伸长一定距离,进行下一个S型截割断面,同时锚支部3的回转电机二3.9逆时针摆动一定角度,打下一根锚杆;d After the cutting head 2.2 completes a round of S-shaped cutting section, the feed hydraulic cylinder 2.6 extends a certain distance to carry out the next S-shaped cutting section, and at the same time, the rotary motor 2 of the anchor branch 3 swings a certain angle counterclockwise. , Lay an anchor rod;
e锚支部3完成一个断面上的打锚杆后,挡板滑板4.2后移,挡板滑板4.2退出临时支护,进给滑块3.2前移,进行下一个断面的锚杆支护;After the anchor support part 3 completes the anchoring of one section, the baffle slide 4.2 moves back, the baffle slide 4.2 exits the temporary support, and the feed slide 3.2 moves forward to carry out the anchor support of the next section;
f截割头2.2完成第二轮断面的S型截割后,进给液压缸2.6收缩,截割头2.2回收到初始位置,锚支部3的进给滑块3.2后退到底,锚支部俯仰液压缸3.10、回转电机一3.7、回转电机二3.9、电机液压缸3.8动作,锚支部3回到初始位置,纵轴式掘进机体1前后支撑缩回,纵轴式掘进机体1前进到下一个巷道断面处,重复步骤a-f动作。After the cutting head 2.2 completes the S-shaped cutting of the second round section, the feed hydraulic cylinder 2.6 shrinks, the cutting head 2.2 is recovered to the initial position, the feed slider 3.2 of the anchor support 3 is retracted to the end, and the anchor support pitch hydraulic cylinder 3.10. Rotary motor 1 3.7, rotary motor 2 3.9, motor hydraulic cylinder 3.8 act, the anchor support 3 returns to the initial position, the longitudinal axis tunneling machine body 1 is supported and retracted, and the longitudinal axis tunneling machine body 1 advances to the next roadway section. , Repeat step af action.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精 神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.