WO2021077549A1 - 一种向饼干夹心机供料的供料系统 - Google Patents

一种向饼干夹心机供料的供料系统 Download PDF

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Publication number
WO2021077549A1
WO2021077549A1 PCT/CN2019/122582 CN2019122582W WO2021077549A1 WO 2021077549 A1 WO2021077549 A1 WO 2021077549A1 CN 2019122582 W CN2019122582 W CN 2019122582W WO 2021077549 A1 WO2021077549 A1 WO 2021077549A1
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WIPO (PCT)
Prior art keywords
cake
biscuit
conveyor belt
blanks
channel
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PCT/CN2019/122582
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English (en)
French (fr)
Inventor
黄汝钤
陈松浣
曾繁景
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广东嘉士利食品集团有限公司
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Priority claimed from CN201921805741.1U external-priority patent/CN211366077U/zh
Priority claimed from CN201911016862.2A external-priority patent/CN110626756A/zh
Application filed by 广东嘉士利食品集团有限公司 filed Critical 广东嘉士利食品集团有限公司
Publication of WO2021077549A1 publication Critical patent/WO2021077549A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors

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  • the invention relates to the field of biscuit production, and more specifically, to a feeding system for feeding a biscuit filling machine.
  • the biscuit sandwiching machine includes a front feeding vibrating cake falling device and a rear feeding vibrating cake falling device.
  • the bottom of the cake blank in the front-feeding vibrating cake-falling device faces upward, and the front side of the cake blank in the rear-feeding vibrating cake-falling device faces upward.
  • the cake blanks falling out from the front-feeding vibrating cake dropper move to the bottom of the filling sugar grouting machine along with the conveying of the conveyor belt.
  • the filling sugar grouting machine injects the cake blanks, and then the cake blanks follow the conveyor belt. It moves to the bottom of the rear-feeding vibrating cake dropper, and the cake blanks falling from the rear-feeding vibrating cake dropper fall onto the grouted cake blanks to form sandwich biscuits.
  • the cans are usually filled manually from the biscuit picking station, and then transported to the biscuit sandwiching machine to pick up the cans.
  • the canning process one part of the biscuits must face up with the bottom side and the other part of the biscuits face up. Obviously, this method is time-consuming and labor-intensive, and the production efficiency is low.
  • the purpose of the present invention is to provide a feeding system for the biscuit filling machine, which can automatically feed the filling machine, thereby reducing labor intensity and improving production efficiency.
  • a feeding system for feeding biscuit sandwiching machines which in turn includes an automatic cake sorting tracking mechanism, a cake sorting conveyor belt, a cake turning mechanism, a transition mechanism, a cake turning conveyor belt, a vertical cake mechanism, and a vertical cake conveyor belt;
  • the automatic cake sorting and tracking mechanism is used to sort the cake blanks and guide the cake blanks onto the cake sorting conveyor belt;
  • the cake sorting conveyor belt is used to convey the cake blanks to the cake turning mechanism and the transition mechanism, the cake turning mechanism and the transition mechanism are arranged side by side, and the cake turning mechanism is used to turn the cake blanks,
  • the transition mechanism is only for the passage of the cake blanks;
  • the cake turning conveyor belt is used to convey the cake blanks from the cake turning mechanism and the transition mechanism to the vertical cake mechanism, and the vertical cake conveyor belt is used to transfer the cake from the vertical cake mechanism.
  • the blank is conveyed to the sandwich machine.
  • the feeding system further includes a cake blank channel, the cake blank channel is in multiple rows, and the multiple rows of the cake blank channel span the cake sorting conveyor belt, the cake turning conveyor belt, and the vertical cake conveyor band.
  • the cake turning mechanism includes a first sloping passage, and an upper passage located above the first sloping passage, and the upper passage is formed with a drop hole at its tail, and the drop hole communicates with the first A ramp channel, the first ramp channel is also provided with a guide plate for forcing the cake blank to turn over, and along the conveying direction of the cake blank, the guide plate is gradually biased toward the drop hole.
  • the drop hole extends from one side of the upper layer channel to the other side, and the width of the drop hole is smaller than the width of the beginning end of the upper layer channel .
  • the width of the tail of the upper channel is half of the width of the beginning.
  • the transition mechanism includes a second ramp channel, and the second ramp channel is arranged side by side with the first ramp channel and has the same slope.
  • the cake turning conveyor belt is an accelerated conveyor belt.
  • the vertical cake mechanism includes a star wheel and a plurality of blades, and the plurality of blades are arranged around the circumference of the star wheel;
  • the vertical cake conveyor belt is a deceleration conveyor belt.
  • the feeding system further includes a partition plate, which extends from the automatic cake sorting and tracking mechanism to the vertical cake conveyor belt, and the partition plate collects the cake blanks that need to be turned and the cakes that do not need to be turned The blanks are separated.
  • a partition plate which extends from the automatic cake sorting and tracking mechanism to the vertical cake conveyor belt, and the partition plate collects the cake blanks that need to be turned and the cakes that do not need to be turned The blanks are separated.
  • the automatic cake sorting and tracking mechanism includes a cake sorting board arranged in a slope, the cake sorting board is provided with a cake sorting channel, the cake sorting board includes an upper half and a lower half, and the upper half can Around the connecting point of the upper half and the lower half, the cake arranging channel on the upper half is used to receive the cake blanks on the cake blank production conveyor belt, and the lower The cake arranging channel on the half is used for butting with the cake blank channel;
  • the automatic cake sorting and tracking mechanism further includes a cake blank detector. If the cake blank detector detects that the cake blank on the cake blank production conveyor belt has deviated, the cake blank detector controls the upper half The same deviation occurs.
  • the processed cake blanks move to the cake turning mechanism and the transition mechanism along with the cake sorting conveyor belt after being combed by the automatic cake sorting tracking mechanism.
  • the cake blank that needs to be turned is turned over under the action of the cake turning mechanism, from the front face up to the back face up.
  • the cake blanks that do not need to be turned pass the transition mechanism.
  • the cake base moves to the vertical cake mechanism under the conveying of the cake turning conveyor belt.
  • the cake base changes from the lying state to the upright state, and then the cake base moves to the vertical cake conveyor belt.
  • Sandwich machine The feeding system of the present invention can automatically realize the conveying, turning, and erecting of the cake blanks, thereby realizing automatic feeding to the sandwich machine, reducing labor intensity and improving production efficiency.
  • Fig. 1 is a top view of a feeding system for feeding cake sandwich workers according to a specific embodiment of the present invention
  • Figure 2 is a top view of an automatic cake sorting and tracking mechanism provided by a specific embodiment of the present invention.
  • Figure 3 is a top view of a turnover mechanism and a transition mechanism provided by a specific embodiment of the present invention.
  • Figure 4 is a top view of a turnover mechanism provided by a specific embodiment of the present invention.
  • Figure 5 is a side view of Figure 4.
  • Fig. 6 is a top view of a cake erecting mechanism provided by a specific embodiment of the present invention.
  • 1 is the automatic cake sorting and tracking mechanism
  • 2 is the cake sorting conveyor belt
  • 3 is the cake turning mechanism
  • 4 is the transition mechanism
  • 5 is the cake turning conveyor belt
  • 6 is the vertical cake mechanism
  • 7 is the vertical cake conveyor belt
  • 8 is the cake turning mechanism.
  • Cake blank production conveyor belt 9 is the upper half
  • 10 is the lower half
  • 11 is the first ramp channel
  • 12 is the upper channel
  • 13 is the guide plate
  • 14 is the down hole
  • 15 is the cake channel
  • 16 is the partition .
  • the invention discloses a feeding system for feeding a biscuit filling machine, which can automatically feed the filling machine, thereby reducing labor intensity and improving production efficiency.
  • the feeding system for feeding the biscuit sandwiching machine sequentially includes an automatic cake sorting tracking mechanism 1, a cake sorting conveyor belt 2, a cake turning mechanism 3, a transition mechanism 4, a cake turning conveyor belt 5, and a vertical Cake mechanism 6, vertical cake conveyor belt 7.
  • the automatic cake sorting and tracking mechanism 1 accepts the cake blanks transported from the cake blank production conveyor belt 8, and combs the cake blanks so that the cake blanks are arranged in linear rows. Lead the cake blanks onto the cake conveyor belt 2.
  • the cake sorting conveyor belt 2 transports the cake blanks to the cake turning mechanism 3 and the transition.
  • the cake turning mechanism 3 and the transition mechanism 4 are arranged side by side.
  • the biscuit turning mechanism 3 is used for turning the biscuit so that the biscuit with the front side facing up becomes the back side facing up.
  • the transition mechanism 4 does not turn over the cake blanks, but only allows the cake blanks to pass through.
  • the cake turning conveyor 5 is used to transport the cake blanks from the cake turning mechanism 3 and the transition mechanism 4 to the vertical cake mechanism 6.
  • the vertical cake mechanism 6 converts the flat cake blank into an upright state, and then the vertical cake conveyor belt 7 conveys the upright cake blank to the sandwich machine.
  • the automatic cake sorting and tracking mechanism 1, the cake turning mechanism 3, and the cake erecting mechanism 6 respectively complete the combing, turning (part of the cake turning) and erecting the cake blanks. That is, the feeding system in this embodiment can automatically complete the operations of partial overturning and erecting of the cake blanks, and can automatically feed the biscuit sandwiching machine, thereby significantly reducing the labor intensity and improving the production efficiency.
  • multiple rows of cake blank channels 15 can be added.
  • the multiple rows of cake blank channels 15 span the cake sorting conveyor belt 2, the cake turning conveyor belt 5, and the vertical cake conveyor belt 7.
  • the cake blanks run in the cake blank channel 15 on the cake sorting conveyor belt 2, the cake turning conveyor belt 5 and the vertical cake conveyor belt 7.
  • the above-mentioned cake turning mechanism 3 is provided in the cake blank channel 15 that needs to be turned over, and the above-mentioned transition mechanism 4 is provided in the cake blank channel 15 that does not need to turn the cake.
  • the cake turning mechanism 3 specifically includes a first ramp channel 11, an upper channel 12 and a guide plate 13.
  • the upper passage 12 is located above the first slope passage 11, and the upper passage 12 is parallel to the first slope passage 11.
  • a drop hole 14 is formed at the tail of the upper channel 12.
  • the drop hole 14 is used to communicate with the first ramp channel 11.
  • the guide plate 13 extends along the conveying direction of the cake, and along the moving direction of the cake, the guide plate 13 is gradually deflected toward the drop hole 14.
  • the cake blanks from the cake sorting conveyor belt 2 first enter the upper channel 12. Due to the blocking effect of the guide plate 13, the cake dough slides down while turning away from the guide plate 13, and at the same time, it will gradually deflect to the drop hole 14. Finally, the cake dough flips under the action of gravity while falling into the drop hole 14. To the first ramp passage 11.
  • the cake dough falling from the upper channel 12 is in a state with the bottom surface facing upward on the first slope channel 11.
  • the arrangement of the drop hole 14 is as follows: in the direction perpendicular to the conveying direction of the cake, the drop hole 14 extends from one side of the upper channel 12 to the other side, and the width of the drop hole 14 is smaller than that of the upper layer The width of the beginning of the channel 12.
  • the following description can also be used: cut off a part of the bottom plate at the tail of the upper channel 12. During the cutting process, it is first cut along the direction parallel to the conveying direction of the cake blank, and then cut along the direction perpendicular to the conveying direction of the cake blank, and then a gap, namely the drop hole 14 is formed in the area enclosed by the two cutting lines.
  • the width of the tail of the upper channel 12 is half of the width of the beginning of the upper channel 12.
  • the width of the drop hole 14 is half of the width of the beginning of the upper channel 12. This setting is more conducive to the smooth turning of the cake.
  • transition mechanism 4 and the cake turning mechanism 3 are arranged side by side, and the transition mechanism 4 only includes the second ramp channel, and does not include the upper channel 12. Part of the cake blanks from the cake sorting conveyor belt 2 will directly slide down along the second slope channel without turning over.
  • the speed of the cake blanks sliding down from the first ramp channel 11 and the second ramp channel is relatively high.
  • the cake turning conveyor belt 5 is set as an acceleration conveyor belt. Make sure that the slabs that slide down quickly move away.
  • the vertical cake mechanism 6 includes a star wheel and a plurality of blades. A plurality of blades are arranged around the circumference of the star wheel.
  • the cake blanks on the cake turning conveyor belt 5 are sandwiched between two blades, and then as the star wheel rotates, the cake blanks become upright and placed on the vertical cake conveyor belt 7.
  • the cake base changes from a flat state to an upright state.
  • the vertical cake conveyor belt 7 is set as a decelerating conveyor belt in this embodiment, so as to shorten the distance between the cake blanks and make the upright cake blanks tightly arranged.
  • the cake blanks are conveyed in multiple rows. It can be separated from the middle, and the rows of cake blanks on one side need to be turned over, and the rows of cake blanks on the other side do not need to be turned over.
  • a partition 16 can be provided in the middle. The partition 16 extends from the automatic cake sorting and tracking mechanism 1 to the vertical cake conveyor 7. It should be noted that when the two-color biscuits are conveyed, the colors of the biscuits on both sides are different. In particular, it is necessary to prevent the biscuits on both sides from slipping to the other side, otherwise the same-color sandwich biscuits will appear.
  • the automatic cake sorting tracking mechanism 1 specifically includes a cake sorting board and a cake sorting channel.
  • the cake management channel is set on the cake management board.
  • the cake management board is arranged in a slope, or the cake management board is arranged obliquely.
  • the cake management board includes an upper part 9 and a lower part 10.
  • the upper half 9 can swing left and right around the connection point of the upper half 9 and the lower half 10.
  • the cake arranging channel on the upper half 9 is used to receive the cake blanks on the cake blank production conveyor belt 8.
  • the cake arrangement channel on the lower half 10 is butted with the cake blank channel 15.
  • the automatic cake sorting and tracking mechanism 1 guides multiple rows of cake blanks into the corresponding cake blank channel 15.
  • the automatic cake sorting and tracking mechanism 1 also includes a cake blank detector.
  • the cake detector is used to detect whether the cake on the cake production conveyor belt 8 has deviated. If the cake detector detects that the cake has deviated, the cake detector will control the upper half of the cake plate 9 to deviate in the same direction, so as to ensure that the cake channel on the upper half 9 can accept the deviation. Cake dough.
  • the control of the cake checker on the cake management board can be realized by controlling the motor. The specific control process belongs to conventional technology and will not be repeated here.
  • the feeding system conveys the two-color cake blank as follows: for example, black cake blank and white cake blank.
  • the black cake blanks and the white cake blanks are distributed on both sides of the partition plate 16, and the black cake blanks and white cake blanks enter the cake sorting conveyor belt 2 after being guided by the automatic cake sorting tracking mechanism 1.
  • the cake conveyor belt 2 conveys the black cake blanks to the cake turning mechanism 3 and the white cake blanks to the transition mechanism 4.
  • the black cake blank is turned by the cake turning mechanism 3 to turn the bottom surface upward, and it slides to the cake turning conveyor 5 at the same time.
  • the white cake blank slides down to the cake turning conveyor 5 through the transition mechanism 4.
  • the black cake blank and the white cake blank enter the vertical cake mechanism 6 driven by the cake turning conveyor 5.
  • the vertical cake mechanism 6 converts the black and white cake blanks that are in a flat state into an upright state. After that, the black cake blanks and the white cake blanks enter the front row of cake makers and the rear row of cake makers of the sandwich machine, respectively.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

公开了一种向饼干夹心机供料的供料系统,依次包括自动理饼跟踪机构(1)、理饼输送带(2)、翻饼机构(3)、过渡机构(4)、翻饼输送带(5)、竖饼机构(6)、竖饼输送带(7);自动理饼跟踪机构(1)用于梳理饼坯,并将饼坯导入到理饼输送带(2)上;理饼输送带(2)用于将饼坯输送给翻饼机构(3)和过渡机构(4),翻饼机构(3)和过渡机构(4)并排设置,翻饼机构(3)用于对饼坯进行翻转,过渡机构(4)仅供饼坯通过;翻饼输送带(5)用于将来自于翻饼机构(3)和过渡机构(4)的饼坯输送给竖饼机构(6),竖饼输送带(7)用于将来自于竖饼机构(6)的饼坯输送给夹心机。该供料系统中的自动理饼跟踪机构、翻饼机构、竖饼机构能够自动完成对饼坯的梳理、翻转以及竖立。

Description

一种向饼干夹心机供料的供料系统
本申请要求于2019年10月24日提交中国专利局、申请号为201911016862.2、主题名称为“一种向饼干夹心机供料的供料系统”的中国专利申请的优先权,并且,要求于2019年10月24日提交中国专利局、申请号为201921805741.1、主题名称为“一种向饼干夹心机供料的供料系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及饼干的生产领域,更具体地说,涉及一种向饼干夹心机供料的供料系统。
背景技术
饼干夹心机包括前供料振动落饼器和后供料振动落饼器。前供料振动落饼器中的饼坯底面朝上,后供料振动落饼器中的饼坯正面朝上。从前供料振动落饼器中落出的饼坯随着输送带的输送而移动到夹心糖注浆机的下方,夹心糖注浆机对所述饼坯注浆,之后饼坯随着输送带的输送而移动到后供料振动落饼器的下方,从后供料振动落饼器中落出的饼坯落至注浆后的饼坯上,从而形成夹心饼干。
在现有技术中,通常是人工从捡饼台装罐,之后搬运到饼干夹心机起罐。在装罐的过程中要让一部分饼坯底面朝上,另一部分饼坯正面朝上。很明显,该种方式费时费力,且生产效率低。
因此,如何设计一种向饼干夹心机供料的供料系统,该系统能够自动向夹心机供料,从而降低劳动强度,提高生产效率,是本领域技术人员亟待解决的关键性问题。
发明内容
本发明的目的是提供一种向饼干夹心机供料的供料系统,该系统能够自动向夹心机供料,从而降低劳动强度,提高生产效率。
一种向饼干夹心机供料的供料系统,依次包括自动理饼跟踪机构、理饼输 送带、翻饼机构、过渡机构、翻饼输送带、竖饼机构、竖饼输送带;
所述自动理饼跟踪机构用于梳理饼坯,并将饼坯导入到所述理饼输送带上;
所述理饼输送带用于将饼坯输送给所述翻饼机构和所述过渡机构,所述翻饼机构和所述过渡机构并排设置,所述翻饼机构用于对饼坯进行翻转,所述过渡机构仅供饼坯通过;
所述翻饼输送带用于将来自于所述翻饼机构和所述过渡机构的饼坯输送给所述竖饼机构,所述竖饼输送带用于将来自于所述竖饼机构的饼坯输送给夹心机。
优选地,所述供料系统还包括饼坯通道,所述饼坯通道为多列,多列所述饼坯通道跨越所述理饼输送带、所述翻饼输送带以及所述竖饼输送带。
优选地,所述翻饼机构包括第一斜坡通道,还包括位于所述第一斜坡通道上方的上层通道,且所述上层通道在其尾部形成有落孔,所述落孔连通所述第一斜坡通道,所述第一斜坡通道上还设置有用于迫使饼坯翻转的导向板,沿着饼坯的输送方向,所述导向板逐渐偏向所述落孔。
优选地,在与饼坯的输送方向相垂直的方向上,所述落孔从所述上层通道的一侧向另一侧延伸,且所述落孔的宽度小于所述上层通道的始端的宽度。
优选地,所述上层通道的尾部的宽度为始端的宽度的一半。
优选地,所述过渡机构包括第二斜坡通道,所述第二斜坡通道与所述第一斜坡通道并排设置,且斜度相同。
优选地,所述翻饼输送带为加速输送带。
优选地,所述竖饼机构包括星轮和多个叶片,所述多个叶片围绕所述星轮的周向设置;
所述竖饼输送带为减速输送带。
优选地,所述供料系统还包括隔板,所述隔板从所述自动理饼跟踪机构延伸至所述竖饼输送带,所述隔板将需要翻转的饼坯和不需要翻转的饼坯分隔开。
优选地,所述自动理饼跟踪机构包括成斜坡布置的理饼板,所述理饼板上设置有理饼通道,所述理饼板包括上半部和下半部,所述上半部能够绕着所述 上半部和所述下半部的连接点左右偏摆,所述上半部上的所述理饼通道用于承接所述饼坯生产输送带上的饼坯,所述下半部上的所述理饼通道用于与所述饼坯通道对接;
所述自动理饼跟踪机构还包括饼坯检测器,若所述饼坯检测器检测到所述饼坯生产输送带上的饼坯发生偏离,那么所述饼坯检测器控制所述上半部发生相同的偏离。
从上述技术方案可以看出,加工成型的饼坯在经过自动理饼跟踪机构的梳理后随着理饼输送带移动到翻饼机构和过渡机构处。需要翻转的饼坯在翻饼机构的作用下实现翻转,由之前的正面朝上变为背面朝上。不需要翻转的饼坯通过过渡机构。之后饼坯在翻饼输送带的输送下移动到竖饼机构中,在竖饼机构的作用下,饼坯由平躺状态变为竖立状态,之后饼坯随着竖饼输送带的输送移动到夹心机中。本发明中的供料系统能够自动实现饼坯的输送、翻转、竖饼,从而实现了向夹心机的自动供料,降低了劳动强度,提高了生产效率。
附图说明
为了更清楚地说明本发明实施例中的方案,下面将对实施例中描述所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明一具体实施例提供的向饼坯夹心机工供料的供料系统的俯视图;
图2为本发明一具体实施例提供的自动理饼追踪机构的俯视图;
图3为本发明一具体实施例提供的翻转机构和过渡机构的俯视图;
图4为本发明一具体实施例提供的翻转机构的俯视图;
图5为图4的侧视图;
图6为本发明一具体实施例提供的竖饼机构的俯视图。
其中,1为自动理饼跟踪机构、2为理饼输送带、3为翻饼机构、4为过渡机构、5为翻饼输送带、6为竖饼机构、7为竖饼输送带、8为饼坯生产输送带、9为上半部、10为下半部、11为第一斜坡通道、12为上层通道、13为导向板、 14为落孔、15为饼坯通道、16为隔板。
具体实施方式
本发明公开了一种向饼干夹心机供料的供料系统,该系统能够自动向夹心机供料,从而降低劳动强度,提高生产效率。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明保护的范围。
在本发明一具体实施例中,向饼干夹心机供料的供料系统依次包括自动理饼跟踪机构1、理饼输送带2、翻饼机构3、过渡机构4、翻饼输送带5、竖饼机构6、竖饼输送带7。
请参考附图1,自动理饼跟踪机构1承接来自于饼坯生产输送带8上运输过来的饼坯,并对饼坯进行梳理,从而使饼坯变为成直线型布置的若干列,之后将饼坯导入到理饼输送带2上。理饼输送带2将饼坯运送给翻饼机构3和过渡。翻饼机构3和过渡机构4并排布置。翻饼机构3用于翻转饼坯,从而使正面朝上的饼坯变为反面朝上。过渡机构4不对饼坯进行翻转,仅仅是供饼坯通过。翻饼输送带5用于将来自于翻饼机构3和过渡机构4的饼坯运送至竖饼机构6。竖饼机构6将处于平躺状态的饼坯变为直立状态,之后竖饼输送带7经直立的饼坯输送给夹心机。
在本实施例中,自动理饼跟踪机构1、翻饼机构3、竖饼机构6分别完成了对饼坯的梳理、翻转(部分饼坯翻转)以及竖立。即本实施例中的供料系统能够自动完成部分饼坯翻转以及竖立饼坯的作业,能够自动向饼干夹心机供料,从而显著地降低了人工劳动强度,提高了生产效率。
请继续参考附图1,为了确保多列饼坯按照各自的路线由于输送,可以增设多列饼坯通道15。多列饼坯通道15跨越理饼输送带2、翻饼输送带5以及竖饼输送带7。饼坯在理饼输送带2、翻饼输送带5以及竖饼输送带7上均是在饼坯通道15中运行。需要翻饼的饼坯通道15中设置有上述中的翻饼机构3,不需要翻饼的饼坯通道15中设置有上述中的过渡机构4。
请参考附图3、附图4、附图5,翻饼机构3具体包括第一斜坡通道11、上层通道12以及导向板13。上层通道12位于第一斜坡通道11的上方,且上层通道12与第一斜坡通道11平行。上层通道12的尾部形成有落孔14。该落孔14用于连通第一斜坡通道11。导向板13沿着饼坯的输送方向延伸,并且沿着饼坯的移动方向,导向板13逐渐偏向落孔14。来自于理饼输送带2上的饼坯首先进入到上层通道12上。由于受到导向板13的阻挡作用,饼坯边向下滑动边向远离导向板13的方向翻转,同时还会逐渐偏向落孔14,最后饼坯在重力的作用下边翻转边从落孔14落入到第一斜坡通道11上。从上层通道12上落下的饼坯在第一斜坡通道11上成为底面朝上的状态。
请参考附图4,落孔14的设置如下:在与饼坯的输送方向相垂直的方向上,落孔14从上层通道12的一侧向另一侧延伸,且落孔14的宽度小于上层通道12的始端的宽度。也可以采用以下描述:将上层通道12的尾部的部分底板切除。在切除的过程中先是沿着平行于饼坯输送方向切割,之后沿着垂直饼坯输送方向切割,之后会在两条切割线围成的区域形成缺口,即落孔14。
优选地,上层通道12的尾部的宽度为上层通道12的始端的宽度的一半。或者说落孔14的宽度为上层通道12的始端的宽度的一半。如此设置,更利于饼坯的顺利翻转。
请参考附图3,过渡机构4与翻饼机构3并排设置,而过渡机构4仅仅包括第二斜坡通道,而不包括上层通道12。来自于理饼输送带2上的部分饼坯会沿着第二斜坡通道直接滑下,而不进行翻转动作。
需要说明的是,从第一斜坡通道11和第二斜坡通道上滑下来的饼坯的速度较大,为了防止滑下来的饼坯发生堆积,将翻饼输送带5设置为加速输送带,从而确保陆续滑下来的饼坯迅速拉开距离。
具体地,竖饼机构6包括星轮和多个叶片。多个叶片围绕着星轮的周向布置。翻饼输送带5上的饼坯并夹在两个叶片之间,之后随着星轮的转动,饼坯变为竖立状态并被放置在竖饼输送带7上。经过竖饼机构6后饼坯从平躺状态变为了直立状态。而为了使直立的饼坯紧密排列而不会发生倾倒,本实施例将竖饼输送带7设置为了减速输送带,从而缩短饼坯之间的距离,使直立的饼坯紧密排列。
请参考附图1,在进行生产的过程中,饼坯是多列输送。可以从中间分开,一侧的几列饼坯需要翻转,另一侧的几列饼坯不需要翻转。为了防止两侧的饼坯滑移到对方侧,可以在中部设置隔板16。隔板16从自动理饼跟踪机构1开始一直延伸到竖饼输送带7上。需要说明的是,在进行双色饼坯输送时,两侧的饼坯的颜色不同,尤其要避免两侧的饼坯滑移到对方侧,否则会出现同色夹心饼干。
请参考附图1和附图2,自动理饼跟踪机构1具体包括理饼板和理饼通道。理饼通道设置在理饼板上。理饼板成斜坡状布置,或者说理饼板倾斜布置。理饼板包括上半部9和下半部10。上半部9能够绕着上半部9和下半部10的连接点左右偏摆。上半部9上的理饼通道用于承接饼坯生产输送带8上的饼坯。下半部10上的理饼通道与饼坯通道15对接。自动理饼跟踪机构1将多列饼坯导入到对应的饼坯通道15中。自动理饼跟踪机构1还包括饼坯检测器。饼坯检测器用于检测饼坯生产输送带8上的饼坯是否发生了偏离。如果饼坯检测器检测到饼坯发生了偏离,那么饼坯检测器会控制理饼板的上半部9向相同的方向发生偏离,从而确保上半部9上的理饼通道能够承接偏离的饼坯。饼坯检测器对理饼板的控制可以通过对电机的控制来实现。而具体的控制过程属于常规技术,在此不作赘述。
综上所述,在向双色饼杆夹心机供料时,供料系统对双色饼坯的输送如下:比如为黑色饼坯和白色饼坯。黑色饼坯和白色饼坯分布在隔板16的两侧,黑色饼坯和白色饼坯经过自动理饼跟踪机构1的梳理导向后进入到理饼输送带2。理饼输送带2将黑色饼坯输送到翻饼机构3处,将白色饼坯输送到过渡机构4处。黑色饼坯经过翻饼机构3的翻转变为底面朝上,同时滑至翻饼输送带5。白色饼坯通过过渡机构4滑下至翻饼输送带5。黑色饼坯和白色饼坯在翻饼输送带5的带动下进入到竖饼机构6。竖饼机构6将处于平躺状态的黑色饼坯和白色饼坯变为直立状态。之后黑色饼坯和白色饼坯分别进入到夹心机的前排落饼器和后排落饼器中。
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包 括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。
所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims (10)

  1. 一种向饼干夹心机供料的供料系统,其特征在于,依次包括自动理饼跟踪机构(1)、理饼输送带(2)、翻饼机构(3)、过渡机构(4)、翻饼输送带(5)、竖饼机构(6)、竖饼输送带(7);
    所述自动理饼跟踪机构(1)用于梳理饼坯,并将饼坯导入到所述理饼输送带(2)上;
    所述理饼输送带(2)用于将饼坯输送给所述翻饼机构(3)和所述过渡机构(4),所述翻饼机构(3)和所述过渡机构(4)并排设置,所述翻饼机构(3)用于对饼坯进行翻转,所述过渡机构(4)仅供饼坯通过;
    所述翻饼输送带(5)用于将来自于所述翻饼机构(3)和所述过渡机构(4)的饼坯输送给所述竖饼机构(6),所述竖饼输送带(7)用于将来自于所述竖饼机构(6)的饼坯输送给夹心机。
  2. 根据权利要求1所述的向饼干夹心机供料的供料系统,其特征在于,所述供料系统还包括饼坯通道(15),所述饼坯通道(15)为多列,多列所述饼坯通道(15)跨越所述理饼输送带(2)、所述翻饼输送带(5)以及所述竖饼输送带(7)。
  3. 根据权利要求1所述的向饼干夹心机供料的供料系统,其特征在于,所述翻饼机构(3)包括第一斜坡通道(11),还包括位于所述第一斜坡通道(11)上方的上层通道(12),且所述上层通道(12)在其尾部形成有落孔(14),所述落孔(14)连通所述第一斜坡通道(11),所述第一斜坡通道(11)上还设置有用于迫使饼坯翻转的导向板(13),沿着饼坯的输送方向,所述导向板(13)逐渐偏向所述落孔(14)。
  4. 根据权利要求3所述的向饼干夹心机供料的供料系统,其特征在于,在与饼坯的输送方向相垂直的方向上,所述落孔(14)从所述上层通道(12)的一侧向另一侧延伸,且所述落孔(14)的宽度小于所述上层通道(12)的始端的宽度。
  5. 根据权利要求4所述的向饼干夹心机供料的供料系统,其特征在于,所述上层通道(12)的尾部的宽度为始端的宽度的一半。
  6. 根据权利要求3所述的向饼干夹心机供料的供料系统,其特征在于,所述过渡机构(4)包括第二斜坡通道,所述第二斜坡通道与所述第一斜坡通道(11)并排设置,且斜度相同。
  7. 根据权利要求6所述的向饼干夹心机供料的供料系统,其特征在于,所述翻饼输送带(5)为加速输送带。
  8. 根据权利要求1所述的向饼干夹心机供料的供料系统,其特征在于,所述竖饼机构(6)包括星轮和多个叶片,所述多个叶片围绕所述星轮的周向设置;
    所述竖饼输送带(7)为减速输送带。
  9. 根据权利要求1所述的向饼干夹心机供料的供料系统,其特征在于,所述供料系统还包括隔板(16),所述隔板(16)从所述自动理饼跟踪机构(1)延伸至所述竖饼输送带(7),所述隔板(16)将需要翻转的饼坯和不需要翻转的饼坯分隔开。
  10. 根据权利要求2所述的向饼干夹心机供料的供料系统,其特征在于,所述自动理饼跟踪机构(1)包括成斜坡布置的理饼板,所述理饼板上设置有理饼通道,所述理饼板包括上半部(9)和下半部(10),所述上半部(9)能够绕着所述上半部(9)和所述下半部(10)的连接点左右偏摆,所述上半部(9)上的所述理饼通道用于承接所述饼坯生产输送带(8)上的饼坯,所述下半部(10)上的所述理饼通道用于与所述饼坯通道(15)对接;
    所述自动理饼跟踪机构(1)还包括饼坯检测器,若所述饼坯检测器检测到所述饼坯生产输送带(8)上的饼坯发生偏离,那么所述饼坯检测器控制所述上半部(9)发生相同的偏离。
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