WO2021077356A1 - 显示面板、显示装置及显示面板制造方法 - Google Patents
显示面板、显示装置及显示面板制造方法 Download PDFInfo
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- WO2021077356A1 WO2021077356A1 PCT/CN2019/113034 CN2019113034W WO2021077356A1 WO 2021077356 A1 WO2021077356 A1 WO 2021077356A1 CN 2019113034 W CN2019113034 W CN 2019113034W WO 2021077356 A1 WO2021077356 A1 WO 2021077356A1
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1334—Constructional arrangements; Manufacturing methods based on polymer dispersed liquid crystals, e.g. microencapsulated liquid crystals
Definitions
- the present disclosure relates to the field of display technology, and in particular, to a display panel, a display device, and a manufacturing method of the display panel.
- transparent display devices such as transparent refrigerators, transparent windows, transparent traffic signs, transparent watches, transparent vehicle-mounted display devices, etc. have gradually entered people's lives, and their application prospects are very broad.
- a display panel including an upper substrate, a lower substrate, and a liquid crystal layer located between the upper substrate and the lower substrate, the liquid crystal layer including liquid crystal and high molecular polymer, wherein: the liquid crystal layer has A plurality of pixel areas, and at least one of the plurality of pixel areas includes a main scattering area and an auxiliary scattering area; the first polymer located in the main scattering area has the first molecular polymerization degree, and is located at the second of the auxiliary scattering area
- the high molecular polymer has a second molecular polymerization degree, and the second molecular polymerization degree is less than the first molecular polymerization degree.
- the ratio of the area of the orthographic projection of the main scattering region on the lower substrate to the area of the orthographic projection of each of the at least one pixel area on the lower substrate is greater than or equal to 50%.
- the orthographic projection of the auxiliary scattering area on the lower substrate is a grid, and the mesh of the grid is rectangular; the size of any side of the mesh ranges from 5um to 100um, and any two adjacent meshes The size range of the interval is 5um ⁇ 100um.
- the auxiliary scattering region includes a plurality of sub-auxiliary scattering regions, and the orthographic projections of the plurality of sub-auxiliary scattering regions on the lower substrate are parallel to each other; wherein, in the arrangement direction of the plurality of sub-auxiliary scattering regions, any sub-auxiliary scattering region
- the size range of is 5um-100um, and the size range of the interval between any two adjacent sub-auxiliary scattering regions is 5um-100um.
- the display panel further includes an upper absorption layer on the upper substrate, and the orthographic projection of the upper absorption layer on the lower substrate coincides with the orthographic projection of the auxiliary scattering area on the lower substrate; and/or, the upper absorption layer on the lower substrate The orthographic projection of the lower absorption layer on the lower substrate coincides with the orthographic projection of the auxiliary scattering area on the lower substrate.
- the display panel further includes an upper barrier layer on the surface of the upper substrate facing away from the liquid crystal layer, the upper barrier layer completely covers the surface of the upper substrate facing away from the liquid crystal layer; and/or, on the surface of the lower substrate The lower barrier layer on the surface facing away from the liquid crystal layer, the lower barrier layer completely covers the surface of the lower substrate facing away from the liquid crystal layer.
- a display device including the display panel in any of the above embodiments.
- the display device further includes a plurality of monochromatic light sources, and the plurality of monochromatic light sources are configured to provide backlights of different wavelengths to the display panel in a time-sharing manner.
- a method for manufacturing a display panel including: forming a liquid crystal cell, wherein the liquid crystal cell includes an upper substrate, a lower substrate, and a liquid crystal layer located between the upper substrate and the lower substrate, and the liquid crystal layer includes Liquid crystal and polymerizable materials, and the liquid crystal layer has a plurality of pixel regions; and based on the blocking structure, polymerizing the polymerizable material in at least one pixel region of the plurality of pixel regions, so that the barrier structure in at least one pixel region The area covered by the pattern forms an auxiliary scattering area, and the area not covered by the pattern of the blocking structure forms the main scattering area; wherein the first polymer formed by the polymerization of the polymerizable material in the main scattering area has the first molecular polymerization degree, and the auxiliary The second high molecular polymer formed by the polymerization of the polymerizable material in the scattering zone has a second molecular polymerization
- the ratio of the area of the orthographic projection of the main scattering region on the lower substrate to the area of the orthographic projection of each of the at least one pixel area on the lower substrate is greater than or equal to 50%.
- the blocking structure is a mask covering the upper substrate and/or the lower substrate, and the orthographic projection of the mask pattern on the lower substrate coincides with the orthographic projection of the auxiliary scattering area on the lower substrate.
- the blocking structure is an upper absorption layer on the upper substrate
- the orthographic projection of the upper absorption layer on the lower substrate coincides with the orthographic projection of the auxiliary scattering area on the lower substrate, and/or the lower absorption layer on the lower substrate
- the orthographic projection of the lower absorption layer on the lower substrate coincides with the orthographic projection of the auxiliary scattering area on the lower substrate.
- the pattern of the barrier structure is a grid, and the mesh of the grid is rectangular; wherein the size of any side of the mesh ranges from 5um to 100um, and the interval between any two adjacent meshes The size range is 5um ⁇ 100um.
- the pattern of the barrier structure includes a plurality of strips parallel to each other; wherein, in the arrangement direction of the plurality of strips, the size of any one of the strips ranges from 5um to 100um, and there are two adjacent strips.
- the size range of the interval is 5um ⁇ 100um.
- polymerizing the polymerizable material in at least one of the pixel regions based on the blocking structure includes: irradiating the polymerizable material in the at least one pixel region with ultraviolet light through the blocking structure .
- the liquid crystal includes: one or more liquid crystal molecules; and the polymerizable material includes: one or more photopolymerizable monomer molecules and a photoinitiator.
- the mass percentage of one or more photopolymerizable monomer molecules in the mixture of liquid crystal and polymerizable material is less than or equal to 10%.
- the mass percentage of one or more photopolymerizable monomer molecules in the mixture of liquid crystal and polymerizable material ranges from 3% to 9%.
- the method further includes: forming an upper substrate on the surface of the upper substrate facing away from the liquid crystal layer.
- a barrier layer wherein the upper barrier layer completely covers the surface of the upper substrate facing away from the liquid crystal layer; and/or a lower barrier layer is formed on the surface of the lower substrate facing away from the liquid crystal layer, wherein the lower barrier layer completely covers the back surface of the lower substrate The surface of the liquid crystal layer.
- FIG. 1 is a schematic diagram of a structure of a display panel provided by an embodiment of the present disclosure.
- FIG. 2(a) is a schematic diagram of the projection of a pixel area of the display panel on the lower substrate according to an embodiment of the present disclosure.
- FIG. 2(b) is another schematic diagram of the projection of a pixel area of the display panel on the lower substrate according to an embodiment of the present disclosure.
- FIG. 2(c) is another schematic diagram of the projection of a pixel area of the display panel on the lower substrate according to an embodiment of the present disclosure.
- FIG. 2(d) is a schematic diagram of the projection of multiple pixel regions of the display panel on the lower substrate according to an embodiment of the present disclosure.
- FIG. 3(a) is a schematic diagram of another structure of a display panel provided by an embodiment of the present disclosure.
- FIG. 3(b) is a schematic diagram of another structure of a display panel provided by an embodiment of the present disclosure.
- FIG. 4 is a step flow chart of a method for manufacturing a display panel provided by an embodiment of the present disclosure.
- FIG. 5 is a schematic flowchart of a method for manufacturing a display panel provided by an embodiment of the present disclosure.
- FIG. 6 is a schematic diagram of another flow chart of a method for manufacturing a display panel provided by an embodiment of the present disclosure.
- FIG. 7(a) is a schematic diagram of a pattern of a barrier structure used in a method for manufacturing a display panel provided by an embodiment of the present disclosure.
- FIG. 7(b) is another schematic diagram of the pattern of the barrier structure used in the display panel manufacturing method provided by the embodiment of the present disclosure.
- FIG. 7(c) is another schematic diagram of the pattern of the barrier structure used in the display panel manufacturing method provided by the embodiment of the present disclosure.
- FIG. 8 is a graph showing the relationship between the display contrast of each display panel manufactured using barrier structures with different patterns and the driving voltage of the liquid crystal layer in an embodiment of the present disclosure.
- liquid crystal display devices organic semiconductor light emitting diode display devices, etc. have various problems when performing transparent display.
- the light transmittance of liquid crystal display devices is low, the highest is about 20%; although the light transmittance of OLED (Organic Light-Emitting Diode) display devices can reach more than 60%, the brightness attenuation and the short service life
- OLED Organic Light-Emitting Diode
- electrochromic display devices and electrowetting display devices have relatively high light transmittance, their response speed is relatively slow, requiring tens or hundreds of milliseconds.
- most transparent display panels present a transparent state only when a voltage is applied, and become an opaque state when no voltage is applied. Therefore, there is an increasing demand for new transparent display technology that is transparent and highly transparent when no voltage is applied.
- transparent display technology can be applied to automotive applications, smart wearable applications, and so on.
- waveguide transparent display devices based on PSLC (Polymer Stabilized Liquid Crystal) or PDLC (Polymer Dispersed Liquid Crystal) have advantages in terms of transparency, response speed, and color display. obvious.
- the characteristics of the PSLC display panel are: the liquid crystal cell itself can be used as a light guide plate, and it can also display. The light source can be incident from the side of the liquid crystal cell. When the display is not required, there is no need to provide a driving voltage for the liquid crystal.
- the display cell is in a transparent state (transparency 80-90%); when a display is required, a driving voltage is applied to the set area to make the The liquid crystal molecules in the area are deflected accordingly; under the influence of the polymer, the orientation of the liquid crystal molecules is disordered, causing light to be scattered and emitted from the light-emitting surface of the liquid crystal cell, thereby realizing display.
- the PSLC-based waveguide transparent display device has a very fast display response speed, which can reach about 1ms to 2ms.
- the PSLC-based waveguide transparent display device has the problem of low contrast, which affects the display effect.
- some embodiments of the present disclosure provide a display panel, a display device, and a display panel manufacturing method.
- FIG. 1 shows a schematic structural diagram of the display panel provided by the embodiment of the present disclosure.
- the display panel may include an upper substrate 1, a lower substrate 2, and a liquid crystal layer 3 located between the upper substrate 1 and the lower substrate 2.
- the liquid crystal layer 3 includes liquid crystal and polymer (ie, the liquid crystal layer 3 includes two materials: liquid crystal). Materials and polymer materials), wherein: the liquid crystal layer 3 has a plurality of pixel regions (for ease of description, FIG.
- the pixel area includes a main scattering area 31 and an auxiliary scattering area 32; the first polymer located in the main scattering area 31 has a first molecular polymerization degree, and the second polymer located in the auxiliary scattering area 32 has a second molecular polymerization
- the degree of polymerization of the second molecule is less than the degree of polymerization of the first molecule.
- the polymerization degree of the high molecular polymer located in the main scattering area 31 is higher, and the formed liquid crystal polymer network is more dense; the polymerization degree of the high molecular polymer located in the auxiliary scattering area 32 is relatively low, and the formed liquid crystal polymer The network of things is relatively loose.
- the liquid crystal polymer network in the main scattering area 31 where the high molecular polymer has the first degree of molecular polymerization is denser, so the scattering ability of the main scattering area 31 is stronger; relatively, the high molecular polymer has the second
- the liquid crystal polymer network in the auxiliary scattering region 32 with a degree of polymerization of two molecules is relatively loose, so the scattering ability of the auxiliary scattering region 32 is relatively weak.
- the light source may be located at the side attachment of the display panel shown in FIG. 1, specifically, the light source may be located on the side (for example, the left side) of the liquid crystal layer 3 of the display panel shown in FIG.
- the main scattering area 31 of a pixel area can emit light normally; while the auxiliary scattering area 32 has weaker light intensity due to the reduced scattering ability, and is relatively weak compared to the bright state display (pixel gray value is close to or equal to 255), the reduction of the scattering ability of the auxiliary scattering area 32 has a greater impact on the dark state display (the pixel gray value is close to or equal to 0), so that the residual refraction of the auxiliary scattering area 32 in a pixel area is lower, and the brightness is also greater. low.
- the main scattering area 31 of each pixel area normally emits light, and the weakening of the light intensity of the auxiliary scattering area 32 is not obvious for the brighter areas of the display screen. Therefore, the intensity of the light emitted by the auxiliary scattering area 32 is not obvious.
- the display picture is still bright; for the darker area of the display picture, the main scattering area 31 of each pixel area emits light normally, but the light intensity of the auxiliary scattering area 32 becomes weaker, making the display picture in this area darker, thereby improving The contrast of the display is displayed.
- the shape, size, and angle of the auxiliary scattering area 32 of each pixel area, and/or the degree of polymerization (scattering ability) of the second polymer of the second polymer in the auxiliary scattering area 32 can be adjusted. Realize the optimization of the ratio of strong scattering and weak scattering, that is, minimize the impact on the bright state display, but make the dark state display darker, so as to achieve the optimal contrast.
- FIGS. 2(a) and 2(b) are two schematic diagrams of the projection of a pixel area on the lower substrate 2.
- the orthographic projection of the auxiliary scattering area 32 on the lower substrate 2 may be a grid, and the mesh of the grid may be a rectangle.
- the grid lines correspond to regions with low molecular polymerization (auxiliary scattering regions 32), and other hollow regions may correspond to regions with high molecular polymerization (main scattering regions 31).
- the second molecular polymerization degree may be the average value of the molecular polymerization degree of the high molecular polymer in the region of the low molecular polymerization degree corresponding to the grid line.
- each side of the mesh can be parallel to each side of the projection of the pixel area on the lower substrate 2; as shown in Figure 2(b), each side of the mesh can also be below the pixel area.
- Each side of the projection on the substrate 2 has a set angle, for example, 45 degrees.
- the size d1 of any side length of the mesh can range from 5um to 100um
- the size d2 of the interval between any two adjacent meshes can range from 5um to 100um.
- the mesh of the grid may also be diamond, trapezoid, or irregular polygon, etc., which is not limited in this embodiment.
- FIG. 2( c ) it is another schematic diagram of the projection of a pixel area on the lower substrate 2.
- the auxiliary scattering region 32 may also include a plurality of sub-auxiliary scattering regions, and the projections of the plurality of sub-auxiliary scattering regions on the lower substrate 2 are parallel to each other; wherein, in the arrangement direction of the plurality of sub-auxiliary scattering regions, the size of any sub-auxiliary scattering region is d3 The range is 5um-100um, and the size d4 of the interval between any two adjacent sub-auxiliary scattering regions is in the range of 5um-100um.
- FIG. 2(d) it is a schematic diagram of the projection of multiple pixel regions on the lower substrate 2.
- 31 is a main scattering area of a pixel area
- 32 is an auxiliary scattering area of a pixel area
- 33 is a metal wire area.
- the embodiment of the present disclosure does not specifically limit the shape, size, and angle of the auxiliary scattering area 32 of each pixel area; the shape, size, or angle of the auxiliary scattering area 32 of any two pixel areas may be the same or different.
- the shape, size, and angle of the auxiliary scattering region 32 that achieve the optimal contrast can be determined through experiments.
- the ratio of the orthographic projection area of the main scattering area 31 of a pixel area on the lower substrate 2 to the area of the orthographic projection of the pixel area on the lower substrate 2 can be greater than or equal to 50%. That is, the ratio of the orthographic projection area of the auxiliary scattering area 32 of the pixel region on the lower substrate 2 to the orthographic projection area of the pixel region on the lower substrate 2 is less than or equal to 50%.
- the liquid crystal layer 3 may include liquid crystal and a polymerizable material; wherein, the liquid crystal may include one or more liquid crystal molecules, and the polymerizable material may Including one or more photopolymerizable monomer molecules and photoinitiators.
- the photopolymerizable monomer molecules are compatible with the liquid crystal molecules, so that when the polymerizable material is polymerized to form a high molecular polymer through the barrier structure with a set pattern, the liquid crystal layer 3 Liquid crystal and high molecular polymer form a liquid crystal polymer network, and finally form a PSLC; and in a pixel area, the polymerization degree of the high molecular polymer formed in the blocked area and the high molecular polymer formed in the unblocked area can be different. That is, the density of the liquid crystal polymer network in the blocked area is different from the density of the liquid crystal polymer network in the unblocked area, thereby forming the auxiliary scattering area 32 and the main scattering area 31 with different scattering capabilities.
- the polymerizable material including one or more photopolymerizable monomer molecules and a photoinitiator undergoes polymerization treatment to form a high molecular polymer, there may or may not be a monomer in the high molecular polymer.
- Body molecule and may or may not have a photoinitiator.
- the liquid crystal molecules can be made of materials with a large difference between the dielectric constant ⁇ ⁇ in the long axis direction and the dielectric constant ⁇ ⁇ in the short axis direction, for example, the absolute value of the difference between ⁇ ⁇ and ⁇ ⁇ of the liquid crystal molecule It can be no less than the set threshold.
- the mass proportion of the photopolymerizable monomer molecules in the mixture of the liquid crystal and the polymerizable material is generally below 10%, for example, the range of the mass percentage may be 3%-9%.
- the blocking structure with a set pattern may be a mask covering any one of the upper substrate 1 and the lower substrate 2, and the orthographic projection of the mask pattern on the lower substrate 2 and the auxiliary scattering area 32 The orthographic projections on the lower substrate 2 coincide.
- FIG. 3(a) shows another structural schematic diagram of a display panel provided by an embodiment of the present disclosure.
- the barrier structure with a set pattern may also be an upper absorption layer 12 on the upper substrate 1 and/or a lower absorption layer 22 on the lower substrate 2; wherein the upper absorption layer 12 is on the lower substrate 2 And/or the orthographic projection of the lower absorbing layer 22 on the lower substrate 2 coincides with the orthographic projection of the auxiliary scattering area 32 on the lower substrate 2 coincides with the orthographic projection of the auxiliary scattering area 32 on the lower substrate 2.
- the absorption layers 12 and 22 having a set pattern can be formed in the substrate, and one of the upper absorption layer 12 and the lower absorption layer 22 can be used as a barrier structure for polymerizable in the pixel area.
- the material is polymerized, self-aligning selective processing is realized, so that the main scattering area 31 and the auxiliary scattering area 32 are formed in the pixel area.
- the material of each of the absorption layers 12 and 22 may include salicylate-based materials, benzophenone-based materials, benzotriazole-based materials, substituted acrylonitrile-based materials, triazine-based materials, and hindered materials.
- salicylate-based materials benzophenone-based materials, benzotriazole-based materials, substituted acrylonitrile-based materials, triazine-based materials, and hindered materials.
- benzotriazole-based materials substituted acrylonitrile-based materials
- triazine-based materials triazine-based materials
- hindered materials One or more of amine materials.
- the absorption layer 12 or 22 may be located outside the corresponding substrate, or may be located in the corresponding substrate.
- the upper absorption layer 12 may be located between the upper transparent electrode layer 14 and the upper liquid crystal alignment layer 15 of the upper substrate 1
- the lower absorption layer 22 may be located between the control circuit layer 26 and the lower substrate 2 of the lower substrate 2. Between the transparent electrode layers 24.
- the polymerizable material in the liquid crystal layer 3 is polymerized to form a high molecular polymer, which may be a transmission barrier structure, and the liquid crystal layer 3 is irradiated with ultraviolet light, infrared light, or heated. Furthermore, by adjusting the composition, thickness, etc. of the blocking structure, the transmittance of UV radiation, infrared radiation or heat can be adjusted to adjust the degree of polymerization of the high molecular polymer formed in the shielded area, that is, the degree of polymerization in the auxiliary scattering zone 32 can be adjusted.
- the degree of compactness of the liquid crystal polymer network so as to achieve the optimization of the ratio of strong scattering and weak scattering, and achieve the best contrast.
- FIG. 3(b) shows another structural schematic diagram of the display panel provided by an embodiment of the present disclosure.
- the display panel may further include an upper barrier layer 11 and/or an upper barrier layer 11 on the surface of the upper substrate 1 facing away from the liquid crystal layer 3
- the upper barrier layer 11 is located on the outer side of the upper substrate 1 (the side facing away from the liquid crystal layer 3), and the lower barrier layer 21 is located on the outer side of the lower substrate 2 (the side facing away from the liquid crystal layer 3). ), and the upper barrier layer 11 covers the entire upper substrate 1, and the lower barrier layer 21 covers the entire lower substrate 2.
- the material of each of the barrier layers 11 and 21 may include salicylate-based materials, benzophenone-based materials, benzotriazole-based materials, substituted acrylonitrile-based materials, triazine-based materials, and hindered materials.
- the production process of the barrier layers 11 and 21 may be photolithography after spin coating, or mask-based spraying, or mask-based evaporation.
- the upper substrate 1 from top to bottom may further include: an upper substrate 13, an upper transparent electrode layer 14, and an upper liquid crystal alignment layer 15;
- the lower substrate 2 may also include: a lower substrate 23, a control circuit layer 26, a lower transparent electrode layer 24, and a lower liquid crystal alignment layer 25; wherein, the control circuit layer 26 may include a metal wire, a passivation protection layer, Active layer, metal wire layer, passivation protection layer, metal electrode layer, etc.
- the structures of the substrates 1 and 2 may be similar to the related art, which is not repeated in this embodiment.
- the embodiment of the present disclosure also provides a display device, which may include the display panel provided by the embodiment of the present disclosure.
- the display device also has the advantage of higher display contrast.
- the display device may further include a plurality of monochromatic light sources, and the plurality of monochromatic light sources are configured to provide backlights of different wavelengths to the display panel in a time-sharing manner.
- the multiple monochromatic light sources may be arranged on the side of the display device (for example, the left side shown in FIG. 1), or may be arranged on the back of the display device (for example, the lower part shown in FIG. 1).
- the display device can realize color display without including a color film.
- the display device can be a PSLC-based waveguide transparent display panel, a PSLC-based waveguide transparent display module, mobile phones, tablet computers, televisions, monitors, laptops, digital photo frames, navigators, etc., which have displays. Functional products or components.
- the embodiment of the present disclosure also provides a method for manufacturing the display panel provided by the embodiment of the present disclosure, as shown in FIG. 4.
- FIG. 4 is a flow chart of the method for manufacturing the display panel. The method may include steps S41 and S42.
- a liquid crystal cell is formed, where the liquid crystal cell may include an upper substrate 1, a lower substrate 2, and a liquid crystal layer 3 located between the upper substrate 1 and the lower substrate 2.
- the liquid crystal layer 3 may include liquid crystal and polymerizable materials, In addition, the liquid crystal layer 3 has a plurality of pixel regions.
- step S41 forming a liquid crystal cell may specifically include: depositing an upper transparent electrode layer 14 on the surface of the upper substrate 13 close to the lower substrate 2, wherein the material of the upper transparent electrode layer 14 may be a highly transparent conductive material, For example, ITO (Indium Tin Oxide, indium tin oxide), the thickness of the upper transparent electrode layer 14 can generally be 50 nm to 200 nm; a gap control column is fabricated on the surface of the upper transparent electrode layer 14 close to the lower substrate 2 ( Figure 3(a)) (And not shown in Figure 6), the height of the gap control column can generally be 2um-6um, and the gap control column can be set at the boundary between any two adjacent pixel regions to hold the upper substrate 1 and the lower substrate 2.
- ITO Indium Tin Oxide, indium tin oxide
- the liquid crystal alignment layer 15 is coated on the surface of the upper transparent electrode layer 14 close to the lower substrate 2, and the alignment is completed by rubbing or photo-alignment technology, thereby forming the upper substrate 1.
- a control circuit layer 26 is formed on the surface of the lower substrate 23 close to the upper substrate 1.
- the control circuit layer 26 may include a metal wire, a passivation protection layer, an active layer, a metal wire layer, a passivation protection layer, a metal electrode layer, etc.;
- a lower transparent electrode layer 24 and a lower liquid crystal alignment layer 25 are sequentially formed on the surface of the control circuit layer 26 close to the upper substrate 1, thereby forming the lower substrate 2.
- the ODF (One Drop Filling) process or the VIF (Vacuum Infusion, vacuum infusion) process can be used in the box structure of the substrates 1 and 2 (that is, in the substrate 1 and 2).
- the mixture of liquid crystal and polymerizable material is dripped to form the liquid crystal layer 3, thereby completing the production of the liquid crystal cell.
- the thickness of the liquid crystal cell may range from 2 ⁇ m to 10 ⁇ m, for example, from 3 ⁇ m to 6 ⁇ m.
- the thickness of the liquid crystal cell can also be increased or decreased according to usage requirements, and this embodiment does not make any limitation here.
- the liquid crystal in the liquid crystal layer 3 may include one or more liquid crystal molecules; the polymerizable material may include one or more photopolymerizable monomer molecules and a photoinitiator.
- the photopolymerizable monomer molecules are compatible with the liquid crystal molecules, so when the polymerizable material is polymerized to form a high molecular polymer in step S42, the liquid crystal in the liquid crystal layer 3 can be made to The molecular polymer forms the liquid crystal polymer network, and finally forms the PSLC; and in a pixel area, the high molecular polymer formed in the blocked area and the high molecular polymer formed in the unblocked area have a different degree of polymerization, that is, blocked The density of the liquid crystal polymer network in the area is different from that of the liquid crystal polymer network in the unobstructed area, thereby forming an auxiliary scattering area 32 and a main scattering area 31 with different scattering capabilities.
- the liquid crystal molecules may use materials with a large difference between ⁇ ⁇ and ⁇ ⁇ , for example, the absolute value of the difference between ⁇ ⁇ and ⁇ ⁇ of the liquid crystal molecules may not be less than the set threshold.
- the mass proportion of the photopolymerizable monomer molecules in the mixture of the liquid crystal and the polymerizable material is generally below 10%, for example, the range of the mass percentage may be 3%-9%.
- step S42 based on the blocking structure, the polymerizable material in at least one pixel area of the plurality of pixel areas is polymerized, so that the area in the at least one pixel area that is blocked by the pattern of the blocking structure forms an auxiliary scattering area 32.
- the area blocked by the pattern of the blocking structure forms the main scattering area 31; wherein, the first high molecular polymer formed by polymerizing a polymerizable material in the main scattering area 31 has a first molecular polymerization degree, and the auxiliary scattering area 32 is made of polymerizable material.
- the second polymer formed by polymerization has a second molecular polymerization degree, and the second molecular polymerization degree is less than the first molecular polymerization degree.
- the density of the liquid crystal polymer network formed by the liquid crystal and the high molecular polymer can determine the scattering ability of the PSLC. Therefore, in a pixel area, the high molecular polymer has the first molecular polymerization degree in the main scattering region 31 The liquid crystal polymer network is more dense, so the scattering ability of the main scattering area 31 is stronger; relatively, the liquid crystal polymer network in the auxiliary scattering area 32 where the polymer has the second molecular polymerization degree is relatively loose, so the auxiliary scattering The scattering ability of area 32 is weak.
- the main scattering area 31 of a pixel area can emit light normally; and the auxiliary scattering area 32 has a weaker light intensity due to the reduced scattering ability, and is relatively weak compared to the bright display (pixel The gray value is close to or equal to 255), the reduction of the scattering ability of the auxiliary scattering area 32 has a greater impact on the dark state display (the pixel gray value is close to or equal to 0), so that the residual refraction of the auxiliary scattering area 32 in a pixel area is lower , The brightness is lower.
- the main scattering area 31 of each pixel area normally emits light, and the degree of weakening of the auxiliary scattering area 32 is not obvious. Therefore, the light intensity of the auxiliary scattering area 32 is not obvious.
- the display picture is still bright; for the darker area of the display picture, the main scattering area 31 of each pixel area emits light normally, but the light intensity of the auxiliary scattering area 32 becomes weaker, making the display picture in this area darker, thereby improving The contrast of the display is displayed.
- the ratio of the orthographic projection area of the main scattering area 31 of a pixel area on the lower substrate 2 to the area of the orthographic projection of the pixel area on the lower substrate 2 can be greater than It is equal to 50%, that is, the ratio of the orthographic projection area of the auxiliary scattering area 32 of the pixel region on the lower substrate 2 to the orthographic projection area of the pixel region on the lower substrate 2 is less than or equal to 50%.
- the barrier structure in step S42 may be a mask covering any one of the upper substrate 1 and the lower substrate 2, and the pattern of the mask is orthographically projected on the lower substrate 2. It coincides with the orthographic projection of the auxiliary scattering area 32 on the lower substrate 2.
- the barrier structure in step S42 may also be an absorption layer 12 and/or 22 on at least one of the upper substrate 1 and the lower substrate 2, and the absorption layer 12 or 22 is on the lower substrate.
- the orthographic projection on the substrate 2 coincides with the orthographic projection of the auxiliary scattering area 32 on the lower substrate 2.
- the method may further include: forming an upper absorption layer 12 on the upper substrate 1 and/or forming a lower absorption layer 22 on the lower substrate 2.
- the manufacturing process of the absorption layers 12 and 22 may be photolithography after spin coating, or mask-based spraying, or mask-based evaporation.
- the absorption layers 12 and 22 with a set pattern can be formed in the substrate, and one of the upper absorption layer 12 and the lower absorption layer 22 can be used as a barrier structure for When the polymerizable material in the pixel area undergoes polymerization processing, self-alignment selective processing is realized, so that the main scattering area 31 and the auxiliary scattering area 32 are formed in the pixel area.
- the material of each of the absorption layers 12 and 22 may include salicylate-based materials, benzophenone-based materials, benzotriazole-based materials, substituted acrylonitrile-based materials, triazine-based materials, and hindered materials.
- salicylate-based materials benzophenone-based materials, benzotriazole-based materials, substituted acrylonitrile-based materials, triazine-based materials, and hindered materials.
- benzotriazole-based materials substituted acrylonitrile-based materials
- triazine-based materials triazine-based materials
- hindered materials One or more of amine materials.
- the absorption layer 12 or 22 may be located outside the corresponding substrate, or may be located in the corresponding substrate.
- the upper absorption layer 12 may be located between the upper transparent electrode layer 14 and the upper liquid crystal alignment layer 15 of the upper substrate 1
- the lower absorption layer 22 may be located between the control circuit layer 26 and the lower substrate 2 of the lower substrate 1. Between the transparent electrode layers 24.
- the upper absorption layer 12 and the lower absorption layer 22 can also avoid the auxiliary scattering area of each pixel area of the liquid crystal layer 3 during daily use of the display panel.
- the material in 32 is affected by the ultraviolet rays in the natural light, and further molecular polymerization occurs, which causes the second molecular polymerization of the second polymer in the auxiliary scattering area 32 to increase, which in turn leads to the liquid crystal formed in the auxiliary scattering area 32
- the density of the polymer network becomes larger, which affects the display contrast and enhances the reliability of the display panel in use.
- the pattern of the barrier structure may be a grid, and the mesh of the grid may be a rectangle.
- each side of the mesh can be parallel to each side of the orthographic projection of the pixel area on the plane where the barrier structure is located (not shown in Figure 7(a));
- Figure 7(b) As shown in ), each side of the mesh may also be at a set angle with each side of the orthographic projection of the pixel area on the plane where the barrier structure is located (not shown in FIG. 7(b)), for example, 45 degrees.
- the size d5 of any side length of the mesh can range from 5um to 100um, and the size d6 of the interval between any two adjacent meshes can range from 5um to 100um.
- the mesh of the grid may also be diamond, trapezoid, or irregular polygon, etc., which is not limited in this embodiment.
- the pattern of the barrier structure may further include a plurality of strips parallel to each other; wherein, in the arrangement direction of the plurality of strips, the size d7 of any strip is in the range 5um-100um, and the size d8 of the interval between any two adjacent bars ranges from 5um-100um.
- the orthographic projection of the auxiliary scattering area 32 of the pixel area on the lower substrate 2 coincides with the orthographic projection of the pattern of the barrier structure on the lower substrate 2. Therefore, it can be adjusted by adjusting the shape, size and angle of the pattern of the barrier structure.
- the shape, size, and angle of the auxiliary scattering area 32 can optimize the ratio of strong scattering and weak scattering, that is, to minimize the influence on the bright state display, but make the dark state display darker, so as to achieve the optimal contrast.
- FIG. 8 it is a graph showing the relationship between the display contrast of each display panel manufactured using barrier structures with different patterns and the driving voltage of the liquid crystal layer 3.
- the barrier structure (corresponding to the curve indicated by "None” in FIG. 8) is not used, that is, the molecular polymerization degree of each pixel area of the liquid crystal layer 3 of the first display panel is uniform , Excluding the main scattering area 31 and the auxiliary scattering area 32.
- the pattern of the barrier structure (which can be called "Mask1" used is as shown in Figure 7(c) (corresponding to the curve represented by "Mask 1" in Figure 8),
- the pattern of the Mask 1 includes a plurality of strips parallel to each other, and in the arrangement direction of the plurality of strips, the size of each strip is 5um, and the size of the interval between each adjacent strip is also 5um.
- the pattern of the barrier structure (which can be called “Mask 2") used is shown in Figure 7(a) (corresponding to the curve represented by "Mask 2" in Figure 8) ,
- the pattern of this Mask 2 is a grid, and the mesh of the grid is square, the length of each side of the mesh is 5um, and the interval between each adjacent mesh is also 5um; each side of the mesh is respectively Parallel to the sides of the pixel area.
- the pattern of the barrier structure which can be called “Mask 3" used is as shown in Figure 7(b), and the pattern of Mask 3 has the same shape and size as the pattern of Mask 2. Only each side of the mesh of the Mask 3 pattern forms an angle of 45 degrees with each side of the projection of the pixel area on the plane where the barrier structure is located.
- step S42 is based on the blocking structure to perform polymerization processing on the polymerizable material in the at least one pixel area, which may specifically include: performing UV irradiation on the polymerizable material in the at least one pixel area through the blocking structure.
- the polymerizable materials in different areas of a pixel area can be photopolymerized to different degrees.
- the transmittance of UV radiation can be adjusted by adjusting the composition, thickness, etc. of the blocking structure, so as to adjust the degree of polymerization of the high molecular polymer formed in the shielded area, that is, the degree of polymerization in the auxiliary scattering zone 32 can be adjusted.
- the degree of compactness of the liquid crystal polymer network so as to achieve the optimization of the ratio of strong scattering and weak scattering, and achieve the best contrast.
- step S42 is based on the blocking structure to perform polymerization processing on the polymerizable material in the at least one pixel area, and may also include: irradiating the polymerizable material in the at least one pixel area with infrared rays through the blocking structure; or, Through the blocking structure, the polymerizable material in at least one pixel area is heated.
- the liquid crystal layer 3 includes liquid crystal molecules, polymerizable monomer molecules, and a suitable initiator, infrared radiation or heating can also be used to selectively polymerize the polymerizable material in the pixel area. It is only necessary to realize different degrees of polymerization of the polymerizable materials in different regions in a pixel area based on the barrier structure and a suitable polymerization method, and the specific polymerization method is not limited in this embodiment.
- the method may further include: forming an upper barrier layer on the surface of the upper substrate 1 facing away from the liquid crystal layer 3 11, and/or forming a lower barrier layer 11 on the surface of the lower substrate 2 facing away from the liquid crystal layer 3; wherein the upper barrier layer 11 completely covers the surface of the upper substrate 1 facing away from the liquid crystal layer 3, and/or the lower barrier layer 21 completely Cover the surface of the lower substrate 2 facing away from the liquid crystal layer 3.
- the upper barrier layer 11 is located on the outer side of the upper substrate 1 (the side facing away from the liquid crystal layer 3), and the lower barrier layer 21 is located on the outer side of the lower substrate 2 (the side facing away from the liquid crystal layer 3). ), and the upper barrier layer 11 covers the entire upper substrate 1, and the lower barrier layer 21 covers the entire lower substrate 2.
- the material of each of the barrier layers 11 and 21 may include salicylate-based materials, benzophenone-based materials, benzotriazole-based materials, substituted acrylonitrile-based materials, triazine-based materials, and hindered materials.
- salicylate-based materials benzophenone-based materials, benzotriazole-based materials, substituted acrylonitrile-based materials, triazine-based materials, and hindered materials.
- benzotriazole-based materials substituted acrylonitrile-based materials
- triazine-based materials triazine-based materials
- hindered materials One or more of amine materials.
- the terms “first”, “second”, etc. are only used to distinguish one feature from another feature, and cannot be understood as indicating or implying relative importance.
- the term “plurality” refers to two or more, unless specifically defined otherwise.
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Abstract
Description
Claims (19)
- 一种显示面板,包括上基板、下基板,以及位于所述上基板和所述下基板之间的液晶层,所述液晶层包括液晶和高分子聚合物,其中:所述显示面板具有多个像素区域,且所述多个像素区域中的至少一个像素区域包括主散射区和辅散射区;位于所述主散射区的第一高分子聚合物具有第一分子聚合度,位于所述辅散射区的第二高分子聚合物具有第二分子聚合度,所述第二分子聚合度小于所述第一分子聚合度。
- 根据权利要求1所述的显示面板,其中,所述主散射区在所述下基板上的正投影的面积与所述至少一个像素区域中的每一个在所述下基板上的正投影的面积之比大于等于50%。
- 根据权利要求1或2所述的显示面板,其中,所述辅散射区在所述下基板上的正投影为网格,且所述网格的网孔为矩形;所述网孔的任一边长的尺寸范围为5um~100um,任意相邻两个网孔之间的间隔的尺寸范围为5um~100um。
- 根据权利要求1~3任一所述的显示面板,其中,所述辅散射区包括多个子辅散射区,且所述多个子辅散射区在所述下基板上的正投影相互平行;其中,在所述多个子辅散射区的排列方向上,任一子辅散射区的尺寸范围为5um~100um,且任意相邻两个子辅散射区之间的间隔的尺寸范围为5um~100um。
- 根据权利要求1~4任一所述的显示面板,还包括位于所述上基板上的上吸收层,所述上吸收层在所述下基板上的正投影与所述辅散射区在所述下基板上的正投影重合;和/或,位于所述下基板上的下吸收层,所述下吸收层在所述下基板上的正投影与所述辅散射区在所述下基板上的正投影重合。
- 根据权利要求1~5任一所述的显示面板,还包括位于所述上基板 的背向所述液晶层的表面上的上阻挡层,所述上阻挡层完全覆盖所述上基板的背向所述液晶层的表面;和/或,位于所述下基板的背向所述液晶层的表面上的下阻挡层,所述下阻挡层完全覆盖所述下基板的背向所述液晶层的表面。
- 一种显示装置,包括根据权利要求1~6任一所述的显示面板。
- 根据权利要求7所述的显示装置,还包括多个单色光源,所述多个单色光源被配置为分时向所述显示面板提供不同波长的背光。
- 一种显示面板制造方法,包括:形成液晶盒,其中,所述液晶盒包括上基板、下基板,以及位于所述上基板和所述下基板之间的液晶层,所述液晶层包括液晶和可聚合材料,且所述液晶层具有多个像素区域;以及基于阻挡结构,对所述多个像素区域中的至少一个像素区域中的所述可聚合材料进行聚合处理,使所述至少一个像素区域中被所述阻挡结构的图案遮挡的区域形成辅散射区,未被所述阻挡结构的图案遮挡的区域形成主散射区;其中,所述主散射区中由所述可聚合材料聚合形成的第一高分子聚合物具有第一分子聚合度,所述辅散射区中由所述可聚合材料聚合形成的第二高分子聚合物具有第二分子聚合度,所述第二分子聚合度小于所述第一分子聚合度。
- 根据权利要求9所述的显示面板制造方法,其中,所述主散射区在所述下基板上的正投影的面积与所述至少一个像素区域中的每一个在所述下基板上的正投影的面积之比大于等于50%。
- 根据权利要求9或10所述的显示面板制造方法,其中,所述阻挡结构为覆盖在所述上基板和/或所述下基板上的掩膜,且所述掩膜的图案在所述下基板上的正投影与所述辅散射区在所述下基板上的正投影重合。
- 根据权利要求9或10所述的显示面板制造方法,其中,所述阻挡结构为位于所述上基板上的上吸收层,所述上吸收层在所述下基板上的正投影与所述辅散射区在所述下基板上的正投影重合,和/或,位于所述下基板上的下吸收层,所述下吸收层在所述下基板上的正投影与所述辅散射区在所述下基板上的正投影重合。
- 根据权利要求9~12任一所述的显示面板制造方法,其中,所述阻挡结构的图案为网格,且所述网格的网孔为矩形;所述网孔的任一边长的尺寸范围为5um~100um,任意相邻两个网孔之间的间隔的尺寸范围为5um~100um。
- 根据权利要求9~13任一所述的显示面板制造方法,其中,所述阻挡结构的图案包括相互平行的多个条形;在所述多个条形的排列方向上,任一条形的尺寸范围为5um~100um,且任意相邻两个条形之间的间隔的尺寸范围为5um~100um。
- 根据权利要求9~14任一所述的显示面板制造方法,其中,所述基于阻挡结构,对所述多个像素区域中的至少一个像素区域中的所述可聚合材料进行聚合处理,包括:通过所述阻挡结构,对所述至少一个像素区域中的所述可聚合材料进行紫外光照射。
- 根据权利要求9~15任一所述的显示面板制造方法,其中,所述液晶包括:一种或多种液晶分子;以及所述可聚合材料包括:一种或多种可光聚合的单体分子以及光引发剂。
- 根据权利要求16所述的显示面板制造方法,其中,所述一种或多种可光聚合的单体分子在所述液晶和所述可聚合材料的混合物中所占的质量百分比的范围为小于等于10%。
- 根据权利要求17所述的显示面板制造方法,其中,所述一种或 多种可光聚合的单体分子在所述液晶和所述可聚合材料的混合物中所占的质量百分比的范围为3%~9%。
- 根据权利要求9~18任一所述的显示面板制造方法,在所述基于阻挡结构,对所述多个像素区域中的至少一个像素区域中的所述可聚合材料进行聚合处理之后,所述方法还包括:在所述上基板的背向所述液晶层的表面上形成上阻挡层,其中,所述上阻挡层完全覆盖所述上基板的背向所述液晶层的表面;和/或在所述下基板的背向所述液晶层的表面上形成下阻挡层,其中,所述下阻挡层完全覆盖所述下基板的背向所述液晶层的表面。
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