WO2021073309A1 - Three-dimensional on-line monitoring method and apparatus for warpage deformation and defects of packaging module - Google Patents

Three-dimensional on-line monitoring method and apparatus for warpage deformation and defects of packaging module Download PDF

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Publication number
WO2021073309A1
WO2021073309A1 PCT/CN2020/113767 CN2020113767W WO2021073309A1 WO 2021073309 A1 WO2021073309 A1 WO 2021073309A1 CN 2020113767 W CN2020113767 W CN 2020113767W WO 2021073309 A1 WO2021073309 A1 WO 2021073309A1
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Prior art keywords
warpage
module
information
ultrasonic
defects
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PCT/CN2020/113767
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French (fr)
Chinese (zh)
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陈志文
刘胜
刘俐
王力成
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武汉大学
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Publication of WO2021073309A1 publication Critical patent/WO2021073309A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/16Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge
    • G01B11/167Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge by projecting a pattern on the object
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/04Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring the deformation in a solid, e.g. by vibrating string
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/041Analysing solids on the surface of the material, e.g. using Lamb, Rayleigh or shear waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/10Number of transducers
    • G01N2291/106Number of transducers one or more transducer arrays

Definitions

  • the invention relates to the technical field of package module monitoring, in particular to a method and device for three-dimensional online monitoring of package module warpage and deformation and defects.
  • the projection moiré method is a modern optical measurement technology developed in the 1970s. It is mostly used for the detection of in-plane deformation, out-of-plane displacement, and surface topography. With the advantages of non-contact, fast, full-field measurement, high resolution, and high precision, the projection moiré method is widely used in biology, medical testing, product testing, reverse engineering and many other fields.
  • the projection moiré technology currently has mature equipment products at home and abroad, and the measurement accuracy of warpage is high, up to 1.5 microns.
  • the projection moiré technology can only measure the surface of the object. , It basically has no penetrating ability, so the ability to detect internal defects of the product is weak.
  • the embodiments of the present application provide a three-dimensional online monitoring method and device for warpage deformation and defects of a package module, which solves the problem that the warpage deformation and defects of the package module cannot be monitored online in the prior art.
  • the embodiment of the application provides a three-dimensional online monitoring device for warpage deformation and defects of a package module, which includes: a projection moiré module, an ultrasonic module, and a monitoring analysis module;
  • the monitoring analysis module is respectively connected to the projection moiré module and the ultrasonic module;
  • the projection moiré module is used to obtain the first warpage information of the package module sample to be tested;
  • the ultrasonic module is used to obtain the second warpage information of the package module sample to be tested;
  • the monitoring analysis module is configured to obtain monitoring result information according to the first warpage information and the second warpage information.
  • the projection moiré module includes: a CCD camera and a grating projector;
  • the grating projector is used to project the grating to the surface of the package module sample to be tested;
  • the CCD camera is used to continuously photograph and collect the grating changes on the sample surface of the package module to be tested to obtain the first warpage information.
  • the projection moiré module further includes: a first synchronization trigger;
  • the CCD camera is a CCD camera array composed of multiple CCD cameras; the CCD camera array is connected to the first synchronization trigger;
  • the grating projector is a grating projector array composed of multiple grating projectors; the grating projector is connected to the first synchronization trigger.
  • the ultrasonic module includes: an air-coupled ultrasonic probe, an ultrasonic signal transmitter and receiver, and a preamplifier;
  • the air-coupled ultrasonic probe is connected with the ultrasonic signal transmitting and receiving receiver, the ultrasonic signal transmitting and receiving receiver is connected with the preamplifier, and the preamplifier is connected with the monitoring analysis module.
  • the ultrasonic module further includes: a second synchronization trigger;
  • the air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group is connected with the second synchronization trigger.
  • the monitoring analysis module includes: a data storage device, a data analysis device, and a monitoring display device;
  • the data storage device is used to store information from the projection moiré module and the ultrasonic module, and transmit the information to the data analysis device, and the data storage device is connected to the first synchronization trigger and the second synchronization trigger ⁇ ; Connect;
  • the data analysis device is used for obtaining warpage deformation information according to the first warpage information, used for obtaining warpage defect information according to the second warpage information, and used for obtaining warpage defect information according to the warpage deformation information and the warpage Obtain the monitoring result information from the defect information of the song;
  • the monitoring display device is used for displaying the monitoring result information.
  • the three-dimensional online monitoring device for warpage, deformation and defects of the package module further includes: an optical three-dimensional measurement calibrator;
  • the optical three-dimensional measurement calibrator is used to calibrate the camera's internal parameters, external parameters, and height.
  • the three-dimensional online monitoring device for warpage, deformation and defects of the package module further includes: a plane placement table;
  • the sample of the packaged module to be tested is placed on the flat mounting table.
  • an embodiment of the present application provides a three-dimensional online monitoring method for warpage and defect of a package module.
  • the method includes the following steps:
  • the second warpage information is obtained by using the transmission method, the surface reflection method, the bottom reflection method of the V transmission method, and the bottom reflection method of the surface wave.
  • the first warpage information of the package module sample to be tested is obtained by projection moiré
  • the second warpage information of the package module sample to be tested is obtained by ultrasonic wave
  • the first warpage information and the second warpage Combine and analyze the music information to obtain the monitoring result information, and realize the online monitoring of the failure of the packaging module of the electronic device in the actual industrial production process, which has changed the stalemate in the offline detection of failed products in the industry in the past.
  • FIG. 1 is a schematic structural diagram of a three-dimensional online monitoring device for warpage deformation and defects of a package module according to Embodiment 1 of the present invention
  • FIG. 2 is a schematic structural diagram of a three-dimensional online monitoring device for warpage deformation and defects of a package module according to Embodiment 2 of the present invention
  • FIG. 3 is a schematic structural diagram of a three-dimensional online monitoring device for warpage deformation and defects of a package module according to Embodiment 3 of the present invention
  • Embodiment 4 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a package module provided by Embodiment 4 of the present invention
  • Embodiment 5 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a packaged module provided by Embodiment 5 of the present invention
  • FIG. 6 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a package module according to Embodiment 6 of the present invention
  • FIG. 7 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a package module according to Embodiment 7 of the present invention.
  • This embodiment provides a three-dimensional online monitoring device for warpage deformation and defects of a package module, which mainly includes: a projection moiré module, an ultrasonic module, and a monitoring and analysis module; the monitoring and analysis module is respectively connected to the projection moiré module and the The ultrasonic module is connected.
  • the projection moiré module is used to obtain the first warpage information of the package module sample to be tested; the ultrasonic module is used to obtain the second warpage information of the package module sample to be tested; the monitoring and analysis module is used to obtain the The first warpage information and the second warpage information obtain monitoring result information.
  • a three-dimensional online monitoring device for warpage, deformation and defects of a package module provided by Embodiment 1 includes: a projection moiré module, an ultrasonic module, and a monitoring and analysis module; the monitoring and analysis module is respectively connected to the projection moiré module and the ultrasonic module Connected.
  • the projection moiré module includes: a CCD camera, a grating projector; the grating projector is used to project the grating to the sample surface of the package module to be tested; the CCD camera is used to image the surface of the package module sample to be tested The grating changes are continuously photographed and collected, and the first warpage information is obtained.
  • the projection moiré module further includes: a first synchronization trigger; the CCD camera is a CCD camera array composed of multiple CCD cameras; the CCD camera array is connected to the first synchronization trigger;
  • the grating projector is a grating projector array composed of multiple grating projectors; the grating projector is connected to the first synchronization trigger.
  • the first synchronization trigger and multiple CCD cameras are respectively connected through a data line, and then the first synchronization trigger is connected to a workstation that controls photographing and analysis (that is, a monitoring analysis module).
  • the first synchronization trigger is used to ensure that multiple CCD cameras can trigger the photo at the same time when taking a photo, so as to ensure that the photos taken at the same time can be combined into a whole photo in the workstation.
  • CCD camera arrays can achieve online monitoring of large-area packaged modules, which can improve the size of the camera's field of view. It is measured by multiple cameras forming an array.
  • the field of view of the 16 CCD camera array is 600*600mm, and the measurement accuracy can reach 4 microns, and the accuracy can reach 1.5 microns under the 240*240mm field of view.
  • 64, 100, 200 or even more cameras to form an array in the present invention it is theoretically possible to measure warpage deformation and defects under an infinite area.
  • the number of the grating projectors theoretically depends on whether the grating projected by the projector covers the entire surface of the package module sample to be tested. In order to achieve a theoretically infinite measurement area, the purpose of large-area monitoring can be achieved by increasing the number of grating projectors, that is, the array assembly of grating projectors.
  • the ultrasonic module includes: an air-coupled ultrasonic probe, an ultrasonic signal transmitter and receiver, and a preamplifier; the air-coupled ultrasonic probe is connected to the ultrasonic signal transmitter and receiver, and the ultrasonic signal transmitter and receiver are connected to the front
  • the pre-amplifier is connected to the monitoring analysis module.
  • the air-coupled ultrasonic probe can be any one of a planar probe, a point focus probe, and a line focus probe.
  • flat probes are suitable for large-area flat detection
  • point focus probes are suitable for detection of large objects with a large thickness.
  • the preamplifier can improve the signal-to-noise ratio of the system, reduce the relative influence of external interference, facilitate reasonable layout, facilitate adjustment and use, and can realize impedance conversion and matching.
  • the ultrasonic module further includes: a second synchronization trigger;
  • the air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group Connected with the second synchronization trigger.
  • a single ultrasonic probe may not cover the entire area to be inspected. Therefore, the use of an array air-coupled ultrasonic probe set can achieve large-area coverage.
  • the use of the second synchronization trigger can ensure that multiple ultrasonic probes work at the same time.
  • a third synchronization trigger can be set between the CCD camera array and the array-type air-coupled ultrasonic probe group to ensure that both work are triggered accurately at the same time.
  • the monitoring and analysis module includes: a data storage device, a data analysis device, and a monitoring display device; the data storage device is used to store information from the projection moiré module and the ultrasonic module, and transmit it to the data An analysis device, the data storage device is connected to the first synchronization trigger and the second synchronization trigger; the data analysis device is used to obtain warpage deformation information according to the first warpage information, and is used to obtain warpage deformation information according to the first warpage information.
  • the second warpage information obtains warpage defect information, and is used to obtain the monitoring result information according to the warpage deformation information and the warpage defect information; the monitoring display device is used to display the monitoring result information.
  • the judgment process of warpage deformation and defects is combined with analysis.
  • the warpage deformation is completed by the projection moiré module. If the analysis result shows that the warpage deformation of the package module sample to be tested is obviously too large, it will be responsible for the warpage defect monitoring
  • the combined analysis of the ultrasonic module obtained the result. That is, the two need to be analyzed comprehensively to get the process of whether the sample to be tested is invalid.
  • the projection moiré technology has high accuracy for the measurement of product warpage deformation, it can monitor the warpage deformation measurement process of large-area package modules that may have large warpage defects on-line.
  • the ultrasonic technology has the characteristics of fast response speed, large detection area, and online monitoring of certain objects that are difficult to contact or forbidden to contact, it has significant advantages in defect characterization, so it can monitor the possibility of large-area package modules online There is a characterization process for large warpage defects.
  • the combination of projection moiré technology and ultrasonic technology can further monitor the warpage defects of electronic devices in industrial production, improve the timeliness of warpage defect monitoring, and discover unqualified and failed devices in time, which is the process of product production.
  • the quality improvement of the process provides an effective dynamic reference, thereby increasing the yield of electronic devices and reducing production costs.
  • the three-dimensional online monitoring device for warpage, deformation and defects of the package module further includes: an optical three-dimensional measurement calibrator and a plane placement platform.
  • the optical three-dimensional measurement calibrator is used to calibrate the internal parameters, external parameters, and height of the cameras, and establish the spatial coordinate system between the cameras and between the cameras and the package module sample to be tested.
  • the sample of the packaged module to be tested is placed on the flat mounting table.
  • the CCD camera 1 is a CCD camera array composed of multiple CCD cameras
  • the grating projector 2 is a grating projector array composed of multiple grating projectors.
  • the air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group can be divided into: a transmitting probe 3 and a receiving probe 4.
  • a sample of the packaged module to be tested (such as a wafer or an OLED screen, etc.) 5 is placed on the flat placement table, the transmitting probe 3 is located above the sample 5 of the packaged module to be tested, and the receiving probe 4 is located on the surface.
  • the receiving probe 4 can be arranged inside the flat mounting platform, and the sending probe 3 and the receiving probe 4 are both perpendicular to the package module to be tested. Sample 5.
  • Embodiment 2 provides a three-dimensional online monitoring device for warpage, deformation and defects of a package module.
  • the CCD camera 1 is a CCD camera array composed of multiple CCD cameras
  • the grating projector 2 is a multiple grating projection An array of grating projectors composed of the instrument.
  • the air-coupled ultrasonic probe is an array type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes.
  • the difference from Embodiment 1 is that the probe in Embodiment 2 is the sending and receiving probe 3.
  • the packaged module sample 4 to be tested is placed on the flat mounting table, and the sending and receiving probe 3 is located above the packaged module sample 4 to be tested and perpendicular to the packaged module sample 4 to be tested.
  • Embodiment 3 provides a three-dimensional online monitoring device for warpage, deformation and defects of a package module.
  • the CCD camera 1 is a CCD camera array composed of multiple CCD cameras
  • the grating projector 2 is a multiple grating projection
  • the air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group can be divided into: a transmitting probe 3 and a receiving probe 4.
  • the packaged module sample 5 to be tested is placed on the flat mounting platform, the sending probe 3 and the receiving probe 4 are all located above the packaged module sample 5 to be tested, and the sending probe 3, the sending probe 3 and the receiving probe 4 are located above the sample 5 of the packaged module to be tested.
  • the receiving probe 4 is at a certain angle with the package module sample 5 to be tested.
  • a reference parameter is given below: (1) The projected area of the grating fringe that can be emitted is 600mm ⁇ 600mm, the frequency is 50Hz, and the fringe density is adjustable from 2-50 lines; (2) ) The image resolution is 64 million pixels, the camera frame rate is 75fps, the frame rate is not less than 10fps when the frame rate is 64 million pixels, the field of view is not less than 600mm ⁇ 600mm, and the warpage deformation measurement resolution is 4 microns (600mm ⁇ 600mm).
  • the present invention provides a three-dimensional online monitoring method for warpage, deformation and defects of a package module, which includes the following steps:
  • the monitoring sequence method includes but not limited to the following two:
  • Embodiment 4 provides a three-dimensional online monitoring method for warpage deformation and defects of a package module, using the monitoring device provided in embodiment 1.
  • Embodiment 4 uses the ultrasonic module to obtain the second warpage information using the transmission method.
  • the ultrasonic transmitting probe sends out the ultrasonic detection signal, and then the ultrasonic receiving probe receives the transmission from the sample to be tested.
  • the transmitted ultrasonic signal is input into the workstation through the preamplifier to analyze and monitor the warpage defects of the sample.
  • the corresponding online monitoring method is as follows:
  • the high-speed grating projector projects the grating to the sample surface, and the array CCD camera sets The grating changes on the sample surface are continuously photographed and collected, and the warpage defects of the sample are monitored through projection moiré analysis software;
  • the ultrasonic module a workstation is used to control the high-sensitivity array air-coupled ultrasonic transmitter probe set to send out ultrasonic signals, and then the array type
  • the air-coupled ultrasonic receiving probe group receives the ultrasonic wave signal of the sample to be tested for continuous collection, and inputs it into the workstation through the preamplifier to analyze and monitor the warpage defects of the sample.
  • Embodiment 5 provides a three-dimensional online monitoring method for warpage, deformation and defects of a package module, using the monitoring device provided in embodiment 2.
  • Embodiment 5 uses the ultrasonic module to obtain the second warpage information by using a surface reflection method. Refer to Figure 5 for the principle diagram of the surface reflection method.
  • the ultrasonic transmitting and receiving probe sends out the ultrasonic detection signal, and then the ultrasonic transmitting and receiving probe receives the ultrasonic signal reflected from the surface of the sample to be tested, and inputs it into the workstation through the preamplifier.
  • the warpage defects are analyzed and monitored.
  • Embodiment 6 provides a method for three-dimensional online monitoring of warpage deformation and defects of a packaged module, using the monitoring device provided in embodiment 3.
  • Embodiment 6 adopts the bottom surface reflection method (V transmission method) to obtain the second warpage information through the ultrasonic module.
  • V transmission method the bottom surface reflection method
  • the ultrasonic transmitting probe and the receiving probe are pre-adjusted to a certain angle in the sample area to be tested, so that the reflected ultrasonic signal is collected by the receiving probe smoothly.
  • the ultrasonic transmitting probe sends out the ultrasonic detection signal, and then the ultrasonic receiving probe receives the transmitted ultrasonic signal reflected and penetrated from the bottom surface of the sample to be tested, and inputs it into the workstation through the preamplifier to analyze and monitor the warpage defects of the sample.
  • Embodiment 7 provides a three-dimensional online monitoring method for warpage deformation and defects of a package module, using the monitoring device provided in embodiment 3.
  • Embodiment 7 uses the ultrasonic module to obtain the second warpage information by using the bottom surface reflection method (surface wave).
  • the bottom surface reflection method surface wave
  • the ultrasonic transmitting probe and the receiving probe are pre-adjusted to a certain angle in the sample area to be measured, so that the reflected ultrasonic signal is collected by the receiving probe smoothly.
  • the ultrasonic transmitting probe sends out the ultrasonic detection signal, and then the ultrasonic receiving probe simultaneously receives the transmitted ultrasonic signal reflected and penetrated from the bottom surface of the sample to be tested and the surface wave signal reflected on the surface of the sample, which is input to the workstation through the preamplifier.
  • the warpage defects of the samples are analyzed and monitored.
  • the invention can perform online monitoring of the warpage defects of electronic devices in industrial production, improve the timeliness of warpage defect monitoring, find unqualified and failed devices in time, and provide an effective dynamic reference for the quality improvement of the process flow of product production, Thereby improving the yield rate of electronic devices and reducing production costs.

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Abstract

A three-dimensional on-line monitoring method and apparatus for warpage deformation and defects of a packaging module; first warpage information of a packaging module sample (5) to be tested is obtained by means of a projection moiré module; second warpage information of the packaging module sample (5) to be tested is obtained by means of an ultrasonic module; and monitoring result information is obtained according to the first warpage information and the second warpage information. Thus, the problem in the existing technology in which warpage deformation and defects of a packaging module cannot be monitored on-line is solved, and the failure of packaging modules of electronic devices can be monitored on-line.

Description

一种封装模块翘曲变形及缺陷立体在线监测方法及装置Three-dimensional online monitoring method and device for warpage deformation and defect of package module 技术领域Technical field
本发明涉及封装模块监测技术领域,尤其涉及一种封装模块翘曲变形及缺陷立体在线监测方法及装置。The invention relates to the technical field of package module monitoring, in particular to a method and device for three-dimensional online monitoring of package module warpage and deformation and defects.
背景技术Background technique
目前集成电路技术已渗透到工业及社会生活的各个领域,电子工业已成为当今第一大产业。电子工业的发展及其产品的广泛应用,对全球经济文化等方面产生了极其深刻的影响。无论从科技或是经济发展的角度来看,半导体的重要性都是非常巨大的。At present, integrated circuit technology has penetrated into various fields of industry and social life, and the electronics industry has become the largest industry today. The development of the electronics industry and the wide application of its products have had an extremely profound impact on the global economy and culture. Whether from the perspective of technology or economic development, the importance of semiconductors is huge.
当今大部分的电子产品,如计算机、移动电话或是数字录音机当中的核心单元都和半导体有着极为密切的关联。电子器件的封装技术是制约集成电路发展的关键环节之一。电子器件在封装中由于各种材料(基底、粘结层、芯片及封装材料)的尺寸和材料性能的差异在较大温差作用下引起的翘曲问题已严重影响了电子器件的可靠性、焊接性能和成品率。因此,电子器件的翘曲问题已成为影响电子封装技术继续深入发展的一个重大障碍。Most of today's electronic products, such as computers, mobile phones, or digital tape recorders, have a very close relationship with semiconductors. The packaging technology of electronic devices is one of the key links restricting the development of integrated circuits. In the packaging of electronic devices, due to the differences in the size and material properties of various materials (substrates, adhesive layers, chips and packaging materials), the warpage caused by the large temperature difference has seriously affected the reliability and welding of electronic devices. Performance and yield. Therefore, the warpage problem of electronic devices has become a major obstacle to the further development of electronic packaging technology.
在半导体工艺过程中,随着在晶圆表面形成各种材料层以及各种半导体器件结构,会对晶圆表面产生各种应力,使得晶圆在工艺过程中发生翘曲。最理想的状态下,晶圆不应发生翘曲的,即便无法完全平坦,在理想状态下,晶圆的翘曲也应当是边缘向晶圆正面方向翘起的且关于垂直晶圆的中轴线对称的碗状;而实际情况中,由于晶圆正面受到应力的不对称性,经常会造成晶圆各种形态的不对称的翘曲,导致晶圆容易发生翘曲缺陷导致部分芯片失效甚至发生碎片的情况,同时,随着目前扇出型封装的面积不断增大,封装工艺过程中的翘曲变形成为影响扇出型封装工艺精度、可靠性、成品率的关键指标之一,是工业界和学术界普遍关注的重点。During the semiconductor process, as various material layers and various semiconductor device structures are formed on the surface of the wafer, various stresses are generated on the surface of the wafer, which causes the wafer to warp during the process. In the most ideal state, the wafer should not be warped, even if it cannot be completely flat, in the ideal state, the warpage of the wafer should be the edge that is tilted toward the front of the wafer and about the center axis of the vertical wafer. Symmetrical bowl shape; in reality, due to the asymmetry of the stress on the front side of the wafer, it often causes asymmetrical warpage of the wafer in various forms, which makes the wafer prone to warpage defects, leading to partial chip failure or even occurrence Fragmentation. At the same time, as the area of the current fan-out packaging continues to increase, the warpage deformation during the packaging process has become one of the key indicators that affect the accuracy, reliability, and yield of the fan-out packaging process. It is the industry And the focus of general attention in academia.
现有技术中,在工业生产中难以实现对于电子器件的翘曲缺陷的在线监测。翘曲变形的测量方法有许多,例如电子散斑干涉技术、阴影云纹、投影云纹及数字图像相关法(DIC)等。这些方法各自有其特定的测量精度及应用场景,同时其测量面积及测量范围也有所不同。电子散斑干涉技术因其昂贵的大功率激光器不适用于例如晶圆这类大面积翘曲变形的测量与监测。阴影云纹因其光路设置的问题同样不适用于大面积翘曲变形的测量与监测。而数字图像相关法因其需在样件表面喷一层具有特异性灰度的散斑而不适用于不能进行表面预处理的样件。投影云纹法是20世纪70年代发展起来的一种现代光学测量技术,多用于面内变形、离面位移、表面形貌的检测。凭借非接触、快速、全场测量、高分辨率、 高精度的优势,投影云纹法被广泛应用于生物、医学检测、产品检测、逆向工程等众多领域。而投影云纹技术目前国内外均有成熟的设备产品,对于翘曲的测量精度较高,可达1.5微米的精度,但投影云纹技术因其自身原理的缘故,只能对物体表面进行测量,其基本不具有穿透能力,因而对于产品的内部缺陷的探测能力较弱。In the prior art, it is difficult to realize online monitoring of warpage defects of electronic devices in industrial production. There are many methods for measuring warpage deformation, such as electronic speckle interferometry, shadow moiré, projection moiré, and digital image correlation (DIC). Each of these methods has its specific measurement accuracy and application scenarios, and its measurement area and measurement range are also different. Electronic speckle interferometry technology is not suitable for the measurement and monitoring of large-area warpage deformation such as wafers because of its expensive high-power lasers. Shadow moiré is also not suitable for the measurement and monitoring of large-area warpage due to the problem of its optical path setting. However, the digital image correlation method is not suitable for samples that cannot be pretreated because of the need to spray a layer of speckle with specific grayscale on the surface of the sample. The projection moiré method is a modern optical measurement technology developed in the 1970s. It is mostly used for the detection of in-plane deformation, out-of-plane displacement, and surface topography. With the advantages of non-contact, fast, full-field measurement, high resolution, and high precision, the projection moiré method is widely used in biology, medical testing, product testing, reverse engineering and many other fields. The projection moiré technology currently has mature equipment products at home and abroad, and the measurement accuracy of warpage is high, up to 1.5 microns. However, due to its own principle, the projection moiré technology can only measure the surface of the object. , It basically has no penetrating ability, so the ability to detect internal defects of the product is weak.
此外,当前对于电子器件的翘曲变形及缺陷,在工业生产过程中通常的只是在电子器件失效之后对其进行离线检测,该方法不但流程复杂、所需设备繁多,而且耗时较长、测试效果不佳,对于改善电子器件的生产工艺也助益不大。如何有效可靠地在线监测电子器件的翘曲状态,是目前工业生产中亟待解决的问题。In addition, at present, for the warpage and defects of electronic devices, in the industrial production process, it is usually only to perform offline testing after the electronic device fails. This method is not only complicated in process, requires a lot of equipment, but also takes a long time and tests. The effect is not good, and it is not helpful to improve the production process of electronic devices. How to effectively and reliably monitor the warpage state of electronic devices online is a problem that needs to be solved urgently in current industrial production.
发明内容Summary of the invention
本申请实施例通过提供一种封装模块翘曲变形及缺陷立体在线监测方法及装置,解决了现有技术中无法对封装模块的翘曲变形及缺陷进行在线监测的问题。The embodiments of the present application provide a three-dimensional online monitoring method and device for warpage deformation and defects of a package module, which solves the problem that the warpage deformation and defects of the package module cannot be monitored online in the prior art.
本申请实施例提供一种封装模块翘曲变形及缺陷立体在线监测装置,包括:投影云纹模块、超声波模块、监测分析模块;The embodiment of the application provides a three-dimensional online monitoring device for warpage deformation and defects of a package module, which includes: a projection moiré module, an ultrasonic module, and a monitoring analysis module;
所述监测分析模块分别与所述投影云纹模块、所述超声波模块相连;The monitoring analysis module is respectively connected to the projection moiré module and the ultrasonic module;
所述投影云纹模块用于获得待测封装模块样品的第一翘曲信息;The projection moiré module is used to obtain the first warpage information of the package module sample to be tested;
所述超声波模块用于获得待测封装模块样品的第二翘曲信息;The ultrasonic module is used to obtain the second warpage information of the package module sample to be tested;
所述监测分析模块用于根据所述第一翘曲信息、所述第二翘曲信息获得监测结果信息。The monitoring analysis module is configured to obtain monitoring result information according to the first warpage information and the second warpage information.
优选的,所述投影云纹模块包括:CCD相机、光栅投影仪;Preferably, the projection moiré module includes: a CCD camera and a grating projector;
所述光栅投影仪用于投射光栅至待测封装模块样品表面;The grating projector is used to project the grating to the surface of the package module sample to be tested;
所述CCD相机用于对所述待测封装模块样品表面的光栅变化进行连续拍摄采集,获得所述第一翘曲信息。The CCD camera is used to continuously photograph and collect the grating changes on the sample surface of the package module to be tested to obtain the first warpage information.
优选的,所述投影云纹模块还包括:第一同步触发器;Preferably, the projection moiré module further includes: a first synchronization trigger;
所述CCD相机为多个CCD相机组成的CCD相机阵列;所述CCD相机阵列与所述第一同步触发器连接;The CCD camera is a CCD camera array composed of multiple CCD cameras; the CCD camera array is connected to the first synchronization trigger;
所述光栅投影仪为多个光栅投影仪组成的光栅投影仪阵列;所述光栅投影仪与所述第一同步触发器连接。The grating projector is a grating projector array composed of multiple grating projectors; the grating projector is connected to the first synchronization trigger.
优选的,所述超声波模块包括:空气耦合超声波探头、超声波信号发射接收器、前置放大器;Preferably, the ultrasonic module includes: an air-coupled ultrasonic probe, an ultrasonic signal transmitter and receiver, and a preamplifier;
所述空气耦合超声波探头与所述超声波信号发射接收器连接,所述超声波信号发射接收器与所述前置放大器连接,所述前置放大器与所述监测分析模块连接。The air-coupled ultrasonic probe is connected with the ultrasonic signal transmitting and receiving receiver, the ultrasonic signal transmitting and receiving receiver is connected with the preamplifier, and the preamplifier is connected with the monitoring analysis module.
优选的,所述超声波模块还包括:第二同步触发器;Preferably, the ultrasonic module further includes: a second synchronization trigger;
所述空气耦合超声波探头为多个空气耦合超声波探头组成的阵列式空气耦合超声波探头组;所述阵列式空气耦合超声波探头组与所述第二同步触发器连接。The air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group is connected with the second synchronization trigger.
优选的,所述监测分析模块包括:数据存储装置、数据分析装置、监测显示装置;Preferably, the monitoring analysis module includes: a data storage device, a data analysis device, and a monitoring display device;
所述数据存储装置用于存储来自所述投影云纹模块、所述超声波模块的信息,并传输至所述数据分析装置,所述数据存储装置与所述第一同步触发器、第二同步触发器连接;The data storage device is used to store information from the projection moiré module and the ultrasonic module, and transmit the information to the data analysis device, and the data storage device is connected to the first synchronization trigger and the second synchronization trigger器连接; Connect;
所述数据分析装置用于根据所述第一翘曲信息获得翘曲变形信息,用于根据所述第二翘曲信息获得翘曲缺陷信息,用于根据所述翘曲变形信息和所述翘曲缺陷信息获得所述监测结果信息;The data analysis device is used for obtaining warpage deformation information according to the first warpage information, used for obtaining warpage defect information according to the second warpage information, and used for obtaining warpage defect information according to the warpage deformation information and the warpage Obtain the monitoring result information from the defect information of the song;
所述监测显示装置用于对所述监测结果信息进行显示。The monitoring display device is used for displaying the monitoring result information.
优选的,所述封装模块翘曲变形及缺陷立体在线监测装置还包括:光学三维测量标定器;Preferably, the three-dimensional online monitoring device for warpage, deformation and defects of the package module further includes: an optical three-dimensional measurement calibrator;
所述光学三维测量标定器用于对相机进行内参、外参、高度标定。The optical three-dimensional measurement calibrator is used to calibrate the camera's internal parameters, external parameters, and height.
优选的,所述封装模块翘曲变形及缺陷立体在线监测装置还包括:平面安置台;Preferably, the three-dimensional online monitoring device for warpage, deformation and defects of the package module further includes: a plane placement table;
所述待测封装模块样品放置在所述平面安置台上。The sample of the packaged module to be tested is placed on the flat mounting table.
另一方面,本申请实施例提供一种封装模块翘曲变形及缺陷立体在线监测方法,采用上述装置,方法包括以下步骤:On the other hand, an embodiment of the present application provides a three-dimensional online monitoring method for warpage and defect of a package module. Using the above-mentioned device, the method includes the following steps:
通过投影云纹模块获得待测封装模块样品的第一翘曲信息;Obtain the first warpage information of the package module sample to be tested by projecting the moiré module;
通过超声波模块获得待测封装模块样品的第二翘曲信息;Obtain the second warpage information of the package module sample to be tested through the ultrasonic module;
根据所述第一翘曲信息、所述第二翘曲信息获得监测结果信息。Obtain monitoring result information according to the first warpage information and the second warpage information.
优选的,通过所述超声波模块,采用透射法、表面反射法、V透射法的底面反射法、表面波的底面反射法获得所述第二翘曲信息。Preferably, through the ultrasonic module, the second warpage information is obtained by using the transmission method, the surface reflection method, the bottom reflection method of the V transmission method, and the bottom reflection method of the surface wave.
本申请实施例中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:
在本申请实施例中,通过投影云纹获得待测封装模块样品的第一翘曲信息,通过超声波获得待测封装模块样品的第二翘曲信息,然后根据第一翘曲信息、第二翘曲信息进行结合分析,获得监测结果信息,实现对实际工业生产过程中的电子器件的封装模块的失效情况进行在线监测,改变了以往工业界对于失效产品离线检测的僵局。In the embodiment of this application, the first warpage information of the package module sample to be tested is obtained by projection moiré, the second warpage information of the package module sample to be tested is obtained by ultrasonic wave, and then according to the first warpage information and the second warpage Combine and analyze the music information to obtain the monitoring result information, and realize the online monitoring of the failure of the packaging module of the electronic device in the actual industrial production process, which has changed the stalemate in the offline detection of failed products in the industry in the past.
附图说明Description of the drawings
为了更清楚地说明本实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一个实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solution in this embodiment more clearly, the following will briefly introduce the drawings needed in the description of the embodiment. Obviously, the drawings in the following description are an embodiment of the present invention. For those of ordinary skill in the art, without creative work, other drawings can be obtained from these drawings.
图1为本发明实施例1提供的一种封装模块翘曲变形及缺陷立体在线监测装置的结构示意图;FIG. 1 is a schematic structural diagram of a three-dimensional online monitoring device for warpage deformation and defects of a package module according to Embodiment 1 of the present invention;
图2为本发明实施例2提供的一种封装模块翘曲变形及缺陷立体在线监测装置的结构示意图;2 is a schematic structural diagram of a three-dimensional online monitoring device for warpage deformation and defects of a package module according to Embodiment 2 of the present invention;
图3为本发明实施例3提供的一种封装模块翘曲变形及缺陷立体在线监测装置的结构示意图;3 is a schematic structural diagram of a three-dimensional online monitoring device for warpage deformation and defects of a package module according to Embodiment 3 of the present invention;
图4为本发明实施例4提供的一种封装模块翘曲变形及缺陷立体在线监测方法中超声波探测的原理示意图;4 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a package module provided by Embodiment 4 of the present invention;
图5为本发明实施例5提供的一种封装模块翘曲变形及缺陷立体在线监测方法中超声波探测的原理示意图;5 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a packaged module provided by Embodiment 5 of the present invention;
图6为本发明实施例6提供的一种封装模块翘曲变形及缺陷立体在线监测方法中超声波探测的原理示意图;6 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a package module according to Embodiment 6 of the present invention;
图7为本发明实施例7提供的一种封装模块翘曲变形及缺陷立体在线监测方法中超声波探测的原理示意图。FIG. 7 is a schematic diagram of the principle of ultrasonic detection in a three-dimensional online monitoring method for warpage deformation and defects of a package module according to Embodiment 7 of the present invention.
具体实施方式Detailed ways
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明。In order to better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the accompanying drawings of the specification and specific implementations.
本实施例提供了一种封装模块翘曲变形及缺陷立体在线监测装置,主要包括:投影云纹模块、超声波模块、监测分析模块;所述监测分析模块分别与所述投影云纹模块、所述超声波模块相连。This embodiment provides a three-dimensional online monitoring device for warpage deformation and defects of a package module, which mainly includes: a projection moiré module, an ultrasonic module, and a monitoring and analysis module; the monitoring and analysis module is respectively connected to the projection moiré module and the The ultrasonic module is connected.
所述投影云纹模块用于获得待测封装模块样品的第一翘曲信息;所述超声波模块用于获得待测封装模块样品的第二翘曲信息;所述监测分析模块用于根据所述第一翘曲信息、所述第二翘曲信息获得监测结果信息。The projection moiré module is used to obtain the first warpage information of the package module sample to be tested; the ultrasonic module is used to obtain the second warpage information of the package module sample to be tested; the monitoring and analysis module is used to obtain the The first warpage information and the second warpage information obtain monitoring result information.
下面结合具体的实施例对本发明做进一步的说明。The present invention will be further described below in conjunction with specific embodiments.
实施例1:Example 1:
实施例1提供的一种封装模块翘曲变形及缺陷立体在线监测装置包括:投影云纹模块、超声波模块、监测分析模块;所述监测分析模块分别与所述投影云纹模块、所述超声波模块相连。A three-dimensional online monitoring device for warpage, deformation and defects of a package module provided by Embodiment 1 includes: a projection moiré module, an ultrasonic module, and a monitoring and analysis module; the monitoring and analysis module is respectively connected to the projection moiré module and the ultrasonic module Connected.
其中,所述投影云纹模块包括:CCD相机、光栅投影仪;所述光栅投影仪用于投射光栅至待测封装模块样品表面;所述CCD相机用于对所述待测封装模块样品表面的光栅变化进行连续拍摄采集,获得所述第一翘曲信息。Wherein, the projection moiré module includes: a CCD camera, a grating projector; the grating projector is used to project the grating to the sample surface of the package module to be tested; the CCD camera is used to image the surface of the package module sample to be tested The grating changes are continuously photographed and collected, and the first warpage information is obtained.
优选的方案中,所述投影云纹模块还包括:第一同步触发器;所述CCD相机为多个CCD相机组成的CCD相机阵列;所述CCD相机阵列与所述第一同步触发器连接;所述光栅投影仪为多个光栅投影仪组成的光栅投影仪阵列;所述光栅投影仪与所述第一同步触发器连接。In a preferred solution, the projection moiré module further includes: a first synchronization trigger; the CCD camera is a CCD camera array composed of multiple CCD cameras; the CCD camera array is connected to the first synchronization trigger; The grating projector is a grating projector array composed of multiple grating projectors; the grating projector is connected to the first synchronization trigger.
通过数据线将所述第一同步触发器和多台CCD相机分别连接起来,再将所述第一同步触发器与控制拍照和分析的工作站(即监测分析模块)连接起来。采用第一同步触发器是为了在拍照时保证多个CCD相机能够同时触发拍照,以保证在同一时刻拍出的照片能够在工作站中被合成一整张照片。The first synchronization trigger and multiple CCD cameras are respectively connected through a data line, and then the first synchronization trigger is connected to a workstation that controls photographing and analysis (that is, a monitoring analysis module). The first synchronization trigger is used to ensure that multiple CCD cameras can trigger the photo at the same time when taking a photo, so as to ensure that the photos taken at the same time can be combined into a whole photo in the workstation.
采用CCD相机阵列可以实现对大面积的封装模块进行在线监测,可改善相机视场大小的限制。通过多个相机组成阵列来测量,例如16个CCD相机组阵列的视场为600*600mm,测量精度可达4微米,在240*240mm视场下精度可达1.5微米。通过本发明采用64、100、200乃至更多的相机组成阵列,理论上可以测量无限大的面积下的翘曲变形及缺陷。The use of CCD camera arrays can achieve online monitoring of large-area packaged modules, which can improve the size of the camera's field of view. It is measured by multiple cameras forming an array. For example, the field of view of the 16 CCD camera array is 600*600mm, and the measurement accuracy can reach 4 microns, and the accuracy can reach 1.5 microns under the 240*240mm field of view. Through the use of 64, 100, 200 or even more cameras to form an array in the present invention, it is theoretically possible to measure warpage deformation and defects under an infinite area.
所述光栅投影仪的个数的多少理论上取决于投影仪投出的光栅是否覆盖待测封装模块样件的全部表面。为了实现理论上无限大的测量面积,通过增加光栅投影仪的数量,即光栅投影仪阵列式组装可以实现大面积监测的目的。The number of the grating projectors theoretically depends on whether the grating projected by the projector covers the entire surface of the package module sample to be tested. In order to achieve a theoretically infinite measurement area, the purpose of large-area monitoring can be achieved by increasing the number of grating projectors, that is, the array assembly of grating projectors.
其中,所述超声波模块包括:空气耦合超声波探头、超声波信号发射接收器、前置放大器;所述空气耦合超声波探头与所述超声波信号发射接收器连接,所述超声波信号发射接收器与所述前置放大器连接,所述前置放大器与所述监测分析模块连接。Wherein, the ultrasonic module includes: an air-coupled ultrasonic probe, an ultrasonic signal transmitter and receiver, and a preamplifier; the air-coupled ultrasonic probe is connected to the ultrasonic signal transmitter and receiver, and the ultrasonic signal transmitter and receiver are connected to the front The pre-amplifier is connected to the monitoring analysis module.
根据应用需要,所述空气耦合超声波探头可以为平面探头、点聚焦探头、线聚焦探头中的任意一种。例如,平面探头适用于大面积的平面探测,点聚焦探头适用于厚度较大的大物件探测。According to application requirements, the air-coupled ultrasonic probe can be any one of a planar probe, a point focus probe, and a line focus probe. For example, flat probes are suitable for large-area flat detection, and point focus probes are suitable for detection of large objects with a large thickness.
所述前置放大器可提高系统的信噪比,减少外界干扰的相对影响,便于合理布局,便于调节与使用,能够实现阻抗转换和匹配。The preamplifier can improve the signal-to-noise ratio of the system, reduce the relative influence of external interference, facilitate reasonable layout, facilitate adjustment and use, and can realize impedance conversion and matching.
优选的方案中,所述超声波模块还包括:第二同步触发器;所述空气耦合超声波 探头为多个空气耦合超声波探头组成的阵列式空气耦合超声波探头组;所述阵列式空气耦合超声波探头组与所述第二同步触发器连接。In a preferred solution, the ultrasonic module further includes: a second synchronization trigger; the air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group Connected with the second synchronization trigger.
对大面积的封装模块进行在线监测时,单个超声波探头可能不能覆盖整个待检测区域,因此,采用阵列式空气耦合超声波探头组可实现大面积的覆盖。采用所述第二同步触发器可保证多个超声波探头同时工作。When performing online monitoring of a large-area packaged module, a single ultrasonic probe may not cover the entire area to be inspected. Therefore, the use of an array air-coupled ultrasonic probe set can achieve large-area coverage. The use of the second synchronization trigger can ensure that multiple ultrasonic probes work at the same time.
此外,CCD相机阵列与阵列式空气耦合超声波探头组之间可设置第三同步触发器,以保证两者的工作同时触发准确。In addition, a third synchronization trigger can be set between the CCD camera array and the array-type air-coupled ultrasonic probe group to ensure that both work are triggered accurately at the same time.
其中,所述监测分析模块包括:数据存储装置、数据分析装置、监测显示装置;所述数据存储装置用于存储来自所述投影云纹模块、所述超声波模块的信息,并传输至所述数据分析装置,所述数据存储装置与所述第一同步触发器、第二同步触发器连接;所述数据分析装置用于根据所述第一翘曲信息获得翘曲变形信息,用于根据所述第二翘曲信息获得翘曲缺陷信息,用于根据所述翘曲变形信息和所述翘曲缺陷信息获得所述监测结果信息;所述监测显示装置用于对所述监测结果信息进行显示。Wherein, the monitoring and analysis module includes: a data storage device, a data analysis device, and a monitoring display device; the data storage device is used to store information from the projection moiré module and the ultrasonic module, and transmit it to the data An analysis device, the data storage device is connected to the first synchronization trigger and the second synchronization trigger; the data analysis device is used to obtain warpage deformation information according to the first warpage information, and is used to obtain warpage deformation information according to the first warpage information. The second warpage information obtains warpage defect information, and is used to obtain the monitoring result information according to the warpage deformation information and the warpage defect information; the monitoring display device is used to display the monitoring result information.
翘曲变形及缺陷的判断过程是结合分析的,翘曲变形由所述投影云纹模块完成,若其分析结果显待测封装模块样品的翘曲变形明显偏大,则与负责翘曲缺陷监测的所述超声波模块相结合综合分析得出结果。即二者需综合分析,才能得出待测样件是否失效的过程。The judgment process of warpage deformation and defects is combined with analysis. The warpage deformation is completed by the projection moiré module. If the analysis result shows that the warpage deformation of the package module sample to be tested is obviously too large, it will be responsible for the warpage defect monitoring The combined analysis of the ultrasonic module obtained the result. That is, the two need to be analyzed comprehensively to get the process of whether the sample to be tested is invalid.
由于投影云纹技术对于产品翘曲变形的测量具有较高的精度,因此可在线监测可能存在较大翘曲缺陷的大面积封装模块的翘曲变形测量的过程。由于超声波技术具有响应速度快、检测区域大、可在线监测某些难以接触或禁止接触的被测物体等特点,因此在缺陷表征方面具有较为显著的优势,因而可在线监测大面积封装模块中可能存在较大翘曲缺陷的表征过程。将投影云纹技术与超声波技术进行结合,可进一步对工业生产中的电子器件的翘曲缺陷进行在线监测,提高翘曲缺陷监测的时效性,及时发现不合格的失效器件,为产品生产的工艺流程的质量提升提供有效的动态参考,从而提高电子器件的良品率,降低生产成本。Because the projection moiré technology has high accuracy for the measurement of product warpage deformation, it can monitor the warpage deformation measurement process of large-area package modules that may have large warpage defects on-line. Because the ultrasonic technology has the characteristics of fast response speed, large detection area, and online monitoring of certain objects that are difficult to contact or forbidden to contact, it has significant advantages in defect characterization, so it can monitor the possibility of large-area package modules online There is a characterization process for large warpage defects. The combination of projection moiré technology and ultrasonic technology can further monitor the warpage defects of electronic devices in industrial production, improve the timeliness of warpage defect monitoring, and discover unqualified and failed devices in time, which is the process of product production. The quality improvement of the process provides an effective dynamic reference, thereby increasing the yield of electronic devices and reducing production costs.
此外,所述封装模块翘曲变形及缺陷立体在线监测装置还包括:光学三维测量标定器、平面安置台。所述光学三维测量标定器用于对相机进行内参、外参、高度标定,建立相机之间以及相机与待测封装模块样件之间的空间坐标系。所述待测封装模块样品放置在所述平面安置台上。In addition, the three-dimensional online monitoring device for warpage, deformation and defects of the package module further includes: an optical three-dimensional measurement calibrator and a plane placement platform. The optical three-dimensional measurement calibrator is used to calibrate the internal parameters, external parameters, and height of the cameras, and establish the spatial coordinate system between the cameras and between the cameras and the package module sample to be tested. The sample of the packaged module to be tested is placed on the flat mounting table.
具体的,参看图1,所述CCD相机1为多个CCD相机组成的CCD相机阵列,所述光栅投影仪2为多个光栅投影仪组成的光栅投影仪阵列。所述空气耦合超声波探头为多个空气 耦合超声波探头组成的阵列式空气耦合超声波探头组;所述阵列式空气耦合超声波探头组可分为:发信探头3、收信探头4。待测封装模块样品(例如晶圆或OLED屏幕等)5放置在所述平面安置台上,所述发信探头3位于所述待测封装模块样品5的上方,所述收信探头4位于所述待测封装模块样品5的下方,例如所述收信探头4可设置在所述平面安置台的内部,所述发信探头3、所述收信探头4均垂直于所述待测封装模块样品5。Specifically, referring to FIG. 1, the CCD camera 1 is a CCD camera array composed of multiple CCD cameras, and the grating projector 2 is a grating projector array composed of multiple grating projectors. The air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group can be divided into: a transmitting probe 3 and a receiving probe 4. A sample of the packaged module to be tested (such as a wafer or an OLED screen, etc.) 5 is placed on the flat placement table, the transmitting probe 3 is located above the sample 5 of the packaged module to be tested, and the receiving probe 4 is located on the surface. Below the package module sample 5 to be tested, for example, the receiving probe 4 can be arranged inside the flat mounting platform, and the sending probe 3 and the receiving probe 4 are both perpendicular to the package module to be tested. Sample 5.
实施例2:Example 2:
实施例2提供的一种封装模块翘曲变形及缺陷立体在线监测装置,参看图2,所述CCD相机1为多个CCD相机组成的CCD相机阵列,所述光栅投影仪2为多个光栅投影仪组成的光栅投影仪阵列。所述空气耦合超声波探头为多个空气耦合超声波探头组成的阵列式空气耦合超声波探头组。与实施例1不同的是,实施例2中的探头为发信收信探头3。待测封装模块样品4放置在所述平面安置台上,所述发信收信探头3位于所述待测封装模块样品4的上方,且垂直于所述待测封装模块样品4。 Embodiment 2 provides a three-dimensional online monitoring device for warpage, deformation and defects of a package module. Referring to FIG. 2, the CCD camera 1 is a CCD camera array composed of multiple CCD cameras, and the grating projector 2 is a multiple grating projection An array of grating projectors composed of the instrument. The air-coupled ultrasonic probe is an array type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes. The difference from Embodiment 1 is that the probe in Embodiment 2 is the sending and receiving probe 3. The packaged module sample 4 to be tested is placed on the flat mounting table, and the sending and receiving probe 3 is located above the packaged module sample 4 to be tested and perpendicular to the packaged module sample 4 to be tested.
实施例3:Example 3:
实施例3提供的一种封装模块翘曲变形及缺陷立体在线监测装置,参看图3,所述CCD相机1为多个CCD相机组成的CCD相机阵列,所述光栅投影仪2为多个光栅投影仪组成的光栅投影仪阵列。所述空气耦合超声波探头为多个空气耦合超声波探头组成的阵列式空气耦合超声波探头组;所述阵列式空气耦合超声波探头组可分为:发信探头3、收信探头4。待测封装模块样品5放置在所述平面安置台上,所述发信探头3、所述收信探头4均位于所述待测封装模块样品5的上方,且所述发信探头3、所述收信探头4均与所述待测封装模块样品5成一定的角度。 Embodiment 3 provides a three-dimensional online monitoring device for warpage, deformation and defects of a package module. Referring to FIG. 3, the CCD camera 1 is a CCD camera array composed of multiple CCD cameras, and the grating projector 2 is a multiple grating projection An array of grating projectors composed of the instrument. The air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group can be divided into: a transmitting probe 3 and a receiving probe 4. The packaged module sample 5 to be tested is placed on the flat mounting platform, the sending probe 3 and the receiving probe 4 are all located above the packaged module sample 5 to be tested, and the sending probe 3, the sending probe 3 and the receiving probe 4 are located above the sample 5 of the packaged module to be tested. The receiving probe 4 is at a certain angle with the package module sample 5 to be tested.
针对实施例1-实施例3提供的装置,下面给出一个参考参数:(1)可以发射的光栅条纹投影面积为600mm×600mm,频率为50Hz,条纹密度为2-50线可调;(2)图像分辨率为6400万像素,相机帧率为75fps,帧频为6400万像素下采集帧频不低于10fps,视场不小于600mm×600mm,翘曲变形测量分辨率为4微米(600mm×600mm)。For the device provided in Example 1 to Example 3, a reference parameter is given below: (1) The projected area of the grating fringe that can be emitted is 600mm×600mm, the frequency is 50Hz, and the fringe density is adjustable from 2-50 lines; (2) ) The image resolution is 64 million pixels, the camera frame rate is 75fps, the frame rate is not less than 10fps when the frame rate is 64 million pixels, the field of view is not less than 600mm×600mm, and the warpage deformation measurement resolution is 4 microns (600mm× 600mm).
利用上述装置,本发明提供一种封装模块翘曲变形及缺陷立体在线监测方法,包括以下步骤:Using the above device, the present invention provides a three-dimensional online monitoring method for warpage, deformation and defects of a package module, which includes the following steps:
通过投影云纹模块获得待测封装模块样品的第一翘曲信息;Obtain the first warpage information of the package module sample to be tested by projecting the moiré module;
通过超声波模块获得待测封装模块样品的第二翘曲信息;Obtain the second warpage information of the package module sample to be tested through the ultrasonic module;
根据所述第一翘曲信息、所述第二翘曲信息获得监测结果信息。Obtain monitoring result information according to the first warpage information and the second warpage information.
其中,监测顺序方法包括但不限于以下两种:Among them, the monitoring sequence method includes but not limited to the following two:
(1)同时采用超声波和投影云纹功能的方式进行翘曲缺陷的在线监测。(1) Simultaneously use ultrasonic and projection moiré functions for online monitoring of warpage defects.
(2)先后交替采用或是以某种特定先后重复顺序采用超声波及投影云纹功能的方式进行翘曲缺陷的在线监测。(2) On-line monitoring of warpage defects is carried out alternately or in a specific sequence of repetition using ultrasonic and projection moiré functions.
下面结合具体的实施例进行说明。The description will be given below in conjunction with specific embodiments.
实施例4:Example 4:
实施例4提供的一种封装模块翘曲变形及缺陷立体在线监测方法,采用实施例1提供的监测装置。实施例4通过所述超声波模块,采用透射法获得所述第二翘曲信息,透射法的原理示意图参考图4,超声波发信探头发出超声波探测信号,随后超声波收信探头接收从待测样品穿透出的透射超声波信号,通过前置放大器输入到工作站内对样品的翘曲缺陷进行分析监测。 Embodiment 4 provides a three-dimensional online monitoring method for warpage deformation and defects of a package module, using the monitoring device provided in embodiment 1. Embodiment 4 uses the ultrasonic module to obtain the second warpage information using the transmission method. Refer to Figure 4 for the schematic diagram of the transmission method. The ultrasonic transmitting probe sends out the ultrasonic detection signal, and then the ultrasonic receiving probe receives the transmission from the sample to be tested. The transmitted ultrasonic signal is input into the workstation through the preamplifier to analyze and monitor the warpage defects of the sample.
以实施例4提供的封装模块翘曲变形及缺陷立体在线监测装置为例,相应的在线监测方法如下:投影云纹模块中,高速光栅投影仪投射出光栅至样品表面,阵列式CCD相机组对样品表面的光栅变化进行连续拍摄采集,通过投影云纹分析软件对样品翘曲缺陷进行监测;超声波模块中,使用工作站控制高灵敏度的阵列式空气耦合超声波发信探头组发出超声波信号,然后阵列式空气耦合超声波收信探头组接收待测样品的超声波波动信号进行连续采集,通过前置放大器输入到工作站内对样品的翘曲缺陷进行分析监测。通过这整套超声波及投影云纹系统,达到对大面积封装模块的翘曲变形及缺陷在线监测的目的。Taking the three-dimensional online monitoring device for warpage, deformation and defects of the package module provided in Example 4 as an example, the corresponding online monitoring method is as follows: In the projection moiré module, the high-speed grating projector projects the grating to the sample surface, and the array CCD camera sets The grating changes on the sample surface are continuously photographed and collected, and the warpage defects of the sample are monitored through projection moiré analysis software; in the ultrasonic module, a workstation is used to control the high-sensitivity array air-coupled ultrasonic transmitter probe set to send out ultrasonic signals, and then the array type The air-coupled ultrasonic receiving probe group receives the ultrasonic wave signal of the sample to be tested for continuous collection, and inputs it into the workstation through the preamplifier to analyze and monitor the warpage defects of the sample. Through this complete set of ultrasonic and projection moiré system, the purpose of online monitoring of warpage deformation and defects of large-area packaged modules is achieved.
实施例5:Example 5:
实施例5提供的一种封装模块翘曲变形及缺陷立体在线监测方法,采用实施例2提供的监测装置。实施例5通过所述超声波模块,采用表面反射法获得所述第二翘曲信息。表面反射法的原理示意图参考图5,超声波发信收信探头发出超声波探测信号,随后超声波发信收信探头接收从待测样品表面反射回的超声波信号,通过前置放大器输入到工作站内对样品的翘曲缺陷进行分析监测。 Embodiment 5 provides a three-dimensional online monitoring method for warpage, deformation and defects of a package module, using the monitoring device provided in embodiment 2. Embodiment 5 uses the ultrasonic module to obtain the second warpage information by using a surface reflection method. Refer to Figure 5 for the principle diagram of the surface reflection method. The ultrasonic transmitting and receiving probe sends out the ultrasonic detection signal, and then the ultrasonic transmitting and receiving probe receives the ultrasonic signal reflected from the surface of the sample to be tested, and inputs it into the workstation through the preamplifier. The warpage defects are analyzed and monitored.
实施例6:Example 6:
实施例6提供的一种封装模块翘曲变形及缺陷立体在线监测方法,采用实施例3提供的监测装置。实施例6通过所述超声波模块,采用底面反射法(V透射法)获得所述第二翘曲信息。底面反射法(V透射法)的原理示意图参考图6,超声波发信探头与收信探头在样品待测区域内预先调整呈一定的角度,以便反射回的超声波信号被收信探头顺利采集。首先超声波发信探头发出超声波探测信号,随后超声波收信探头接收从待测样品底面反射穿透出的透射超声波信号,通过前置放大器输入到工作站内对样品的翘曲缺陷进行分 析监测。Embodiment 6 provides a method for three-dimensional online monitoring of warpage deformation and defects of a packaged module, using the monitoring device provided in embodiment 3. Embodiment 6 adopts the bottom surface reflection method (V transmission method) to obtain the second warpage information through the ultrasonic module. Refer to Figure 6 for the schematic diagram of the bottom reflection method (V transmission method). The ultrasonic transmitting probe and the receiving probe are pre-adjusted to a certain angle in the sample area to be tested, so that the reflected ultrasonic signal is collected by the receiving probe smoothly. First, the ultrasonic transmitting probe sends out the ultrasonic detection signal, and then the ultrasonic receiving probe receives the transmitted ultrasonic signal reflected and penetrated from the bottom surface of the sample to be tested, and inputs it into the workstation through the preamplifier to analyze and monitor the warpage defects of the sample.
实施例7:Example 7:
实施例7提供的一种封装模块翘曲变形及缺陷立体在线监测方法,采用实施例3提供的监测装置。实施例7通过所述超声波模块,采用底面反射法(表面波)获得所述第二翘曲信息。底面反射法(表面波)的原理示意图参考图7,超声波发信探头与收信探头在样品待测区域内预先调整呈一定的角度,以便反射回的超声波信号被收信探头顺利采集。首先超声波发信探头发出超声波探测信号,随后超声波收信探头同时接收从待测样品底面反射穿透出的透射超声波信号和在样品表面反射回来的表面波信号,通过前置放大器输入到工作站内对样品的翘曲缺陷进行分析监测。Embodiment 7 provides a three-dimensional online monitoring method for warpage deformation and defects of a package module, using the monitoring device provided in embodiment 3. Embodiment 7 uses the ultrasonic module to obtain the second warpage information by using the bottom surface reflection method (surface wave). Refer to Figure 7 for the schematic diagram of the bottom reflection method (surface wave). The ultrasonic transmitting probe and the receiving probe are pre-adjusted to a certain angle in the sample area to be measured, so that the reflected ultrasonic signal is collected by the receiving probe smoothly. First, the ultrasonic transmitting probe sends out the ultrasonic detection signal, and then the ultrasonic receiving probe simultaneously receives the transmitted ultrasonic signal reflected and penetrated from the bottom surface of the sample to be tested and the surface wave signal reflected on the surface of the sample, which is input to the workstation through the preamplifier. The warpage defects of the samples are analyzed and monitored.
本发明实施例提供的一种封装模块翘曲变形及缺陷立体在线监测方法及装置至少包括如下技术效果:The three-dimensional online monitoring method and device for warpage deformation and defects of a package module provided by the embodiments of the present invention include at least the following technical effects:
本发明可对工业生产中的电子器件的翘曲缺陷进行在线监测,提高翘曲缺陷监测的时效性,及时发现不合格的失效器件,为产品生产的工艺流程的质量提升提供有效的动态参考,从而提高电子器件的良品率,降低生产成本。The invention can perform online monitoring of the warpage defects of electronic devices in industrial production, improve the timeliness of warpage defect monitoring, find unqualified and failed devices in time, and provide an effective dynamic reference for the quality improvement of the process flow of product production, Thereby improving the yield rate of electronic devices and reducing production costs.
最后所应说明的是,以上具体实施方式仅用以说明本发明的技术方案而非限制,尽管参照实例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to examples, those of ordinary skill in the art should understand that the technical solutions of the present invention can be implemented Modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present invention should be covered by the scope of the claims of the present invention.

Claims (10)

  1. 一种封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,包括:投影云纹模块、超声波模块、监测分析模块;A three-dimensional online monitoring device for warpage, deformation and defects of a packaged module, which is characterized by comprising: a projection moiré module, an ultrasonic module, and a monitoring analysis module;
    所述监测分析模块分别与所述投影云纹模块、所述超声波模块相连;The monitoring analysis module is respectively connected to the projection moiré module and the ultrasonic module;
    所述投影云纹模块用于获得待测封装模块样品的第一翘曲信息;The projection moiré module is used to obtain the first warpage information of the package module sample to be tested;
    所述超声波模块用于获得待测封装模块样品的第二翘曲信息;The ultrasonic module is used to obtain the second warpage information of the package module sample to be tested;
    所述监测分析模块用于根据所述第一翘曲信息、所述第二翘曲信息获得监测结果信息。The monitoring analysis module is configured to obtain monitoring result information according to the first warpage information and the second warpage information.
  2. 根据权利要求1所述的封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,所述投影云纹模块包括:CCD相机、光栅投影仪;The three-dimensional online monitoring device for warpage, deformation and defects of a package module according to claim 1, wherein the projection moiré module comprises: a CCD camera and a grating projector;
    所述光栅投影仪用于投射光栅至待测封装模块样品表面;The grating projector is used to project the grating to the surface of the package module sample to be tested;
    所述CCD相机用于对所述待测封装模块样品表面的光栅变化进行连续拍摄采集,获得所述第一翘曲信息。The CCD camera is used to continuously photograph and collect the grating changes on the sample surface of the package module to be tested to obtain the first warpage information.
  3. 根据权利要求2所述的封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,所述投影云纹模块还包括:第一同步触发器;The three-dimensional online monitoring device for warpage deformation and defects of a package module according to claim 2, wherein the projection moiré module further comprises: a first synchronization trigger;
    所述CCD相机为多个CCD相机组成的CCD相机阵列;所述CCD相机阵列与所述第一同步触发器连接;The CCD camera is a CCD camera array composed of multiple CCD cameras; the CCD camera array is connected to the first synchronization trigger;
    所述光栅投影仪为多个光栅投影仪组成的光栅投影仪阵列;所述光栅投影仪与所述第一同步触发器连接。The grating projector is a grating projector array composed of multiple grating projectors; the grating projector is connected to the first synchronization trigger.
  4. 根据权利要求1所述的封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,所述超声波模块包括:空气耦合超声波探头、超声波信号发射接收器、前置放大器;The three-dimensional online monitoring device for warpage deformation and defects of a package module according to claim 1, wherein the ultrasonic module comprises: an air-coupled ultrasonic probe, an ultrasonic signal transmitter and receiver, and a preamplifier;
    所述空气耦合超声波探头与所述超声波信号发射接收器连接,所述超声波信号发射接收器与所述前置放大器连接,所述前置放大器与所述监测分析模块连接。The air-coupled ultrasonic probe is connected with the ultrasonic signal transmitting and receiving receiver, the ultrasonic signal transmitting and receiving receiver is connected with the preamplifier, and the preamplifier is connected with the monitoring analysis module.
  5. 根据权利要求4所述的封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,所述超声波模块还包括:第二同步触发器;The three-dimensional online monitoring device for warpage and defect of the package module according to claim 4, wherein the ultrasonic module further comprises: a second synchronization trigger;
    所述空气耦合超声波探头为多个空气耦合超声波探头组成的阵列式空气耦合超声波探头组;所述阵列式空气耦合超声波探头组与所述第二同步触发器连接。The air-coupled ultrasonic probe is an array-type air-coupled ultrasonic probe group composed of a plurality of air-coupled ultrasonic probes; the array-type air-coupled ultrasonic probe group is connected with the second synchronization trigger.
  6. 根据权利要求1所述的封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,所述监测分析模块包括:数据存储装置、数据分析装置、监测显示装置;The three-dimensional online monitoring device for warpage, deformation and defects of a package module according to claim 1, wherein the monitoring and analysis module comprises: a data storage device, a data analysis device, and a monitoring display device;
    所述数据存储装置用于存储来自所述投影云纹模块、所述超声波模块的信息,并传 输至所述数据分析装置,所述数据存储装置与所述第一同步触发器、第二同步触发器连接;The data storage device is used to store information from the projection moiré module and the ultrasonic module, and transmit the information to the data analysis device, and the data storage device is connected to the first synchronization trigger and the second synchronization trigger器连接; Connect;
    所述数据分析装置用于根据所述第一翘曲信息获得翘曲变形信息,用于根据所述第二翘曲信息获得翘曲缺陷信息,用于根据所述翘曲变形信息和所述翘曲缺陷信息获得所述监测结果信息;The data analysis device is used for obtaining warpage deformation information according to the first warpage information, used for obtaining warpage defect information according to the second warpage information, and used for obtaining warpage defect information according to the warpage deformation information and the warpage Obtain the monitoring result information from the defect information of the song;
    所述监测显示装置用于对所述监测结果信息进行显示。The monitoring display device is used for displaying the monitoring result information.
  7. 根据权利要求1所述的封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,还包括:光学三维测量标定器;The three-dimensional online monitoring device for warpage, deformation and defects of the package module according to claim 1, further comprising: an optical three-dimensional measurement calibrator;
    所述光学三维测量标定器用于对相机进行内参、外参、高度标定。The optical three-dimensional measurement calibrator is used to calibrate the camera's internal parameters, external parameters, and height.
  8. 根据权利要求1所述的封装模块翘曲变形及缺陷立体在线监测装置,其特征在于,还包括:平面安置台;The three-dimensional online monitoring device for warpage, deformation and defects of the package module according to claim 1, further comprising: a plane placement platform;
    所述待测封装模块样品放置在所述平面安置台上。The sample of the packaged module to be tested is placed on the flat mounting table.
  9. 一种封装模块翘曲变形及缺陷立体在线监测方法,其特征在于,采用如权利要求1-8中任一所述的封装模块翘曲变形及缺陷立体在线监测装置,所述方法包括以下步骤:A three-dimensional online monitoring method for warpage deformation and defects of a package module is characterized in that the three-dimensional online monitoring device for warpage deformation and defects of a package module according to any one of claims 1-8 is adopted, and the method comprises the following steps:
    通过投影云纹模块获得待测封装模块样品的第一翘曲信息;Obtain the first warpage information of the package module sample to be tested by projecting the moiré module;
    通过超声波模块获得待测封装模块样品的第二翘曲信息;Obtain the second warpage information of the package module sample to be tested through the ultrasonic module;
    根据所述第一翘曲信息、所述第二翘曲信息获得监测结果信息。Obtain monitoring result information according to the first warpage information and the second warpage information.
  10. 根据权利要求9所述的封装模块翘曲变形及缺陷立体在线监测方法,其特征在于,通过所述超声波模块,采用透射法、表面反射法、V透射法的底面反射法、表面波的底面反射法获得所述第二翘曲信息。The method for three-dimensional online monitoring of warpage deformation and defects of a package module according to claim 9, wherein the ultrasonic module adopts the transmission method, the surface reflection method, the bottom reflection method of the V transmission method, and the bottom reflection method of the surface wave. Method to obtain the second warpage information.
PCT/CN2020/113767 2019-10-17 2020-09-07 Three-dimensional on-line monitoring method and apparatus for warpage deformation and defects of packaging module WO2021073309A1 (en)

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