WO2021068500A1 - 机壳内粘磁钢装置 - Google Patents

机壳内粘磁钢装置 Download PDF

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Publication number
WO2021068500A1
WO2021068500A1 PCT/CN2020/089101 CN2020089101W WO2021068500A1 WO 2021068500 A1 WO2021068500 A1 WO 2021068500A1 CN 2020089101 W CN2020089101 W CN 2020089101W WO 2021068500 A1 WO2021068500 A1 WO 2021068500A1
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Prior art keywords
magnetic steel
fixed
movable
movable block
wall
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PCT/CN2020/089101
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English (en)
French (fr)
Inventor
汪宏俊
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横店集团英洛华电气有限公司
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Application filed by 横店集团英洛华电气有限公司 filed Critical 横店集团英洛华电气有限公司
Publication of WO2021068500A1 publication Critical patent/WO2021068500A1/zh

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets

Definitions

  • the invention relates to a device for sticking magnetic steel in a casing.
  • the magnetic steel is tile-shaped and fixed on the inner wall of the casing by glue. Due to the interaction between the magnets, the magnets will deviate from the set position, so that the quality of the motor will deteriorate.
  • Some motors have a certain angle requirement between the casing and the magnet.
  • the casing of this type of motor usually has a process hole (as a drain hole or as a lubricating oil filling hole), and the angle between the process hole and the magnet needs to be determined
  • the marks are drawn with a pen on the inner wall of the magnet, and then the edge of the magnet is attached to the mark.
  • the assembly accuracy of the magnet is low, and the quality of the motor is poor.
  • the purpose of the present invention is to provide a magnetic steel sticking device in a casing which can avoid the magnetic steel deviation so as to make the assembly position of the magnetic steel more accurate.
  • an auxiliary device for sticking magnetic steel in a casing which includes a plurality of movable blocks, which are arranged at an annular interval, the movable blocks are fixed to the output end of the driving mechanism, and the casing is sleeved in
  • the movable block is circumferentially outside and supported on the first support platform.
  • the movable block moves to the inner wall side of the casing under the action of the driving mechanism.
  • the lower end of the movable block extends to the circumferential outer side to form a second support for supporting the magnetic steel.
  • the distance between the outer edge of the second support platform and the outer wall of the movable block is less than the thickness of the magnetic steel.
  • Two stoppers are provided on the outer wall of each movable block.
  • the movable block is located in the second
  • the shape of the outer wall on the upper side of the support platform and between the two stoppers is the same as the shape of the inner wall of the magnetic steel.
  • the device of the present invention When using the device of the present invention, select the required number and position of positioning blocks according to the set position and number of the magnets; apply glue on the inner wall of the casing in advance, and then place the magnets on the second support boss of the positioning block, So that each magnet is located between the two stop blocks, then the casing is set outside the positioning block and the driving mechanism is activated.
  • the positioning block moves under the action of the driving mechanism to make the magnet and the inner wall of the casing Glue contact to achieve the fixation of the magnetic steel.
  • the device of the present invention avoids the offset rotation of the magnet steel through the stopper, can prevent the magnet steel from deviating from the set position, so as to improve the product quality.
  • the first supporting table is fixed to the lower end of the second supporting table and linked with the movable block.
  • the driving mechanism is a chuck, and a plurality of movable jaws are provided on the chuck, and each movable block is fixed and moves in parallel with one movable jaw.
  • the above arrangement makes the device of the present invention smaller.
  • the concentricity between the movable jaws of the chuck is relatively high, which can make the casing and the magnet more concentric.
  • a relief groove is provided on the inner wall of the movable block
  • the movable jaw is L-shaped and includes a vertical portion and a horizontal portion
  • the movable block is located on the upper side of the horizontal portion
  • the vertical portion is located in the relief groove Inside and fixed with the movable block.
  • the outer surface of the movable block is recessed to form a plurality of fixing grooves, and the stopper is fixed in the fixing grooves.
  • the above arrangement is convenient for the setting of the stopper. Stoppers of different shapes can be arranged according to the shape of the edge of the magnetic steel, so that the stopper can better limit the position of the magnetic steel.
  • the driving mechanism is fixed on a worktable, the worktable is provided with a positioning block, the positioning block is located on the circumferential side of the movable block, a positioning pin is fixed on the positioning block, and a diameter is provided on the casing. To the through process hole, the end of the positioning pin extends into the process hole. The positioning pins are provided to further make the casing concentric.
  • the process holes on the casing are drainage holes or lubricating oil adding holes in the casing itself.
  • the positioning block is provided with a plurality of fixing holes, the axes of the plurality of fixing holes constitute a radial structure, and the positioning pin is inserted and fixed in any fixing hole.
  • Each fixing hole corresponds to a different angle, and the coaxiality of the fixing holes with different process holes is realized by the positioning pin, so as to realize the angle adjustment of the casing.
  • the positioning block includes a fixed part and a rotating part, the rotating part can be rotatably fixed on the fixed part, the rotating part and the fixed part are provided with mutually matched angle scale values and reading lines, and the positioning pin is fixed to the rotating part on.
  • the positioning block is annular. The above arrangement makes the use of the present invention more convenient, and the placement of the casing is more convenient and free.
  • the driving mechanism is located on the lower side of the movable block, and the positioning block is supported and fixed on the upper side of the driving mechanism by a fixing frame.
  • the positioning block is not fixed on the workbench like the driving mechanism, so that the placement of the present invention and the workbench is more convenient, so that the present invention occupies a smaller space.
  • the invention has the advantage of avoiding the deviation of the magnetic steel, so that the assembly position of the magnetic steel is more accurate.
  • Figure 1 is a diagram of a state of use of the present invention.
  • Fig. 2 is a schematic diagram of a structure in Fig. 1 with the casing and the magnetic steel removed.
  • Figure 3 is a vertical cross-sectional view of the present invention when in use.
  • Figure 4 is a top view of the present invention when in use.
  • Fig. 5 is an enlarged view of A in Fig. 1.
  • a magnetic steel sticking device in a casing of the present invention includes a plurality of movable blocks 2, which are arranged in a ring shape and evenly spaced, and the movable blocks 2 are fixed to the output end of the driving mechanism 4.
  • the casing 5 is sleeved on the outer side of the movable block and supported on the first support 21.
  • the movable block 2 moves to the inner wall side of the casing 5 under the action of the driving mechanism 4, and the lower end of the movable block 2 extends to the outer side in the circumferential direction.
  • a second support base 22 for supporting the magnet 1 is formed.
  • the distance between the outer edge of the second support base 22 and the outer wall of the movable block 2 is less than the thickness of the magnet 1, and each movable block 2 is on the outer wall
  • Two stoppers 3 are provided, and the outer wall of the movable block 2 located on the upper side of the second supporting platform 22 and between the two stoppers 3 has the same shape as the inner wall of the magnetic steel and is a curved structure 20.
  • the first supporting table 21 is fixed to the lower end of the second supporting table 22 and linked with the movable block 2.
  • the driving mechanism 4 is a chuck, and a number of movable jaws are provided on the chuck, and each movable block 2 is fixed and moves in parallel with a movable jaw 41, and the chuck is located on the lower side of the movable block 2.
  • the movable claw 41 is L-shaped and includes a vertical portion 42 and a horizontal portion 43.
  • the movable block 2 is supported on the horizontal portion 43.
  • the portion 42 is located in the relief groove 23 and is fixed to the movable block 2 by fasteners.
  • the outer surface of the movable block 2 is recessed to form a plurality of fixing grooves 24, and the stopper 3 is fixed in the fixing groove 24.
  • a ring-shaped positioning block 6 is fixed to the outside of the movable block 2 in the circumferential direction.
  • the positioning block 6 is provided with a fixing hole 69, and a positioning pin (not shown in the figure) is fixed in the fixing hole 69.
  • the casing 5 is provided with a radial penetration In the process hole 51, the end of the positioning pin extends into the process hole 51.
  • the positioning block 6 includes a fixed part 61 and a rotating part 62.
  • the fixed hole 60 is provided on the rotating part 61.
  • the rotating part 62 can be rotatably fixed on the upper side of the fixed part 61.
  • the rotating part 62 and the fixed part 61 are provided with mutually matched angle scales.
  • the fixing part 61 is fixed on the chuck as the driving mechanism 4, and the fixing part 61 is fixed on the chuck by a fixing frame.
  • the fixing frame avoids the movable claw 41, and the positioning block is located above the horizontal portion of the movable claw 41.
  • the magnetic steel is placed on the second supporting table of the movable block, and then the casing is sleeved outside the movable block and supported on the movable claw of the driving mechanism, and in the fixed hole of the positioning block Insert the positioning pin so that the end of the positioning pin extends into the casing, so that the casing and the rotation part of the positioning block are linked, and then the rotation part and the casing are rotated, and the rotation angle of the casing is determined by looking at the reading line. Adjust the angle between the case and the magnet.
  • Glue is applied to the inner wall of the casing in advance, and the drive mechanism is activated after the casing is positioned so that the movable block moves to the inner wall side of the casing under the action of the movable claws, so that the magnetic steel sticks to the inner wall of the casing.
  • the invention has the advantage of avoiding the deviation of the magnetic steel, so that the assembly position of the magnetic steel is more accurate.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明的目的是提供一种能避免磁钢偏移，以使磁钢的装配位置更为精准的机壳内粘磁钢装置。为实现上述目的，本发明采用如下技术方案：一种机壳内粘磁钢辅助装置，包括若干活动块，若干活动块呈环形间隔设置，活动块固定于驱动机构输出端，机壳套设在活动块周向外侧并支撑在第一支撑台上，活动块均在驱动机构的作用下向机壳内壁侧移动，活动块下端均向周向外侧延伸以形成有用于支撑磁钢的第二支撑台，所述第二支撑台周向外缘与活动块周向外壁间的距离小于磁钢的厚度，每个活动块周向外壁上均设有两个挡块，所述活动块位于第二支撑台上侧并位于两个挡块之间的外壁形状与磁钢内壁形状相同。

Description

机壳内粘磁钢装置 技术领域
本发明涉及一种机壳内粘磁钢装置。
 背景技术
电机的装配中，需要在机壳内壁上固定磁钢，磁钢呈瓦形并通过胶水粘附固定在机壳内壁上。由于磁钢间相互作用，磁钢会偏离设定位置，以使电机质量变差。
有的电机的机壳与磁钢间具有一定角度要求，这类电机的机壳上通常有个工艺孔（作为排水孔，或作为润滑油加入孔），需要确定工艺孔与磁钢间的角度位置，现在都是在磁钢内壁上用笔画出痕迹，然后让磁钢边缘贴在笔痕处，磁钢的装配精准度较低，电机质量较差。
 技术问题
本发明的目的是提供一种能避免磁钢偏移，以使磁钢的装配位置更为精准的机壳内粘磁钢装置。
 技术解决方案
为实现上述目的，本发明采用如下技术方案：一种机壳内粘磁钢辅助装置，包括若干活动块，若干活动块呈环形间隔设置，活动块固定于驱动机构输出端，机壳套设在活动块周向外侧并支撑在第一支撑台上，活动块均在驱动机构的作用下向机壳内壁侧移动，活动块下端均向周向外侧延伸以形成有用于支撑磁钢的第二支撑台，所述第二支撑台周向外缘与活动块周向外壁间的距离小于磁钢的厚度，每个活动块周向外壁上均设有两个挡块，所述活动块位于第二支撑台上侧并位于两个挡块之间的外壁形状与磁钢内壁形状相同。
进行本发明装置的使用时，根据磁钢设定位置和数量选择所需数量和位置的定位块；预先在机壳内壁上刷胶，随后在定位块的第二支撑凸台上放置磁钢，以使每个磁钢均位于两个挡块之间，随后将机壳套设在定位块外并启动驱动机构，定位块在驱动机构的作用下移动，以使磁钢与机壳内壁上的胶接触，以实现磁钢的固定。本发明装置通过挡块避免磁钢的偏移转动，能避免磁钢偏离设定位置，以提高产品质量。
作为优选，所述第一支撑台固定于第二支撑台下端并与活动块联动。上述设置以使本发明装置结构更为简单、体积更小。
作为优选，所述驱动机构为卡盘，所述卡盘上设有若干活动卡爪，每个活动块均与一个活动卡爪固定并联动。上述设置以使本发明装置体积更小。同时卡盘的若干个活动卡爪间的的同心度较高，能使机壳与磁钢更好地同心。
作为优选，所述活动块的内壁上设有让位槽，所述活动卡爪呈L形并包括竖部和横部，所述活动块位于横部上侧，所述竖部位于让位槽内并与活动块相固定。
作为优选，所述活动块外表面内凹以形成有若干固定槽，所述挡块固定于所述固定槽内。上述设置便于挡块的设置，可以根据磁钢边缘的形状设置不同形状的挡块，以使挡块更好地对磁钢进行限位。
作为优选，所述驱动机构固定于工作台上，所述工作台上设有定位块，定位块位于活动块周向侧，所述定位块上固定有定位销，所述机壳上设有径向贯穿的工艺孔，所述定位销端部伸入所述工艺孔内。通过设置定位销以进一步使机壳同心。机壳上的工艺孔为机壳本身就有的排水孔或润滑油加入孔。
作为优选，所述定位块上设有若干固定孔，若干固定孔的轴线构成放射状结构，定位销插配固定于任意一个固定孔内。每个固定孔对应一个不同的角度，通过使定位销实现工艺孔不同的固定孔的同轴，从而实现机壳的角度调整。
作为优选，所述定位块包括固定部和转动部，转动部可转动固定于固定部上，所述转动部与固定部间设有相互配合的角度刻度值与读数线，定位销固定于转动部上。上述设置以使本发明能用于不同机壳与磁钢间角度的电机装配中。
作为优选，所述定位块呈环形。上述设置以使本发明的使用更为方便，机壳的放置更为方便随意。
作为优选，所述驱动机构位于活动块下侧，定位块通过固定架支撑固定于驱动机构上侧。定位块不是和驱动机构一样固定在工作台上的，以使本发明与工作台的放置配合更为方便，以使本发明占用空间更小。
 有益效果
本发明具有能避免磁钢偏移，以使磁钢的装配位置更为精准的优点。
 附图说明
图1为本发明的一种使用状态图。
图2为图1中去掉机壳和磁钢的一种结构示意图。
图3为本发明的使用时的一种竖向剖视图。
图4为本发明的使用时的一种俯视图。
图5为图1的A处放大图。
 本发明的最佳实施方式
下面根据附图和具体实施例对本发明作进一步描述。
由图1至图5所示，本发明的一种机壳内粘磁钢装置，包括若干活动块2，若干活动块2呈环形均匀间隔设置，活动块2固定于驱动机4构输出端，机壳5套设在活动块周向外侧并支撑在第一支撑台上21，活动块2均在驱动机构4的作用下向机壳5内壁侧移动，活动块2下端均向周向外侧延伸以形成有用于支撑磁钢1的第二支撑台22，第二支撑台22周向外缘与活动块2周向外壁间的距离小于磁钢1的厚度，每个活动块2周向外壁上均设有两个挡块3，活动块2位于第二支撑台22上侧并位于两个挡块3之间的外壁形状与磁钢内壁形状相同且为弧面状结构20。其中，第一支撑台21固定于第二支撑台22下端并与活动块2联动。
其中，驱动机构4为卡盘，卡盘上设有若干活动卡爪，每个活动块2均与一个活动卡爪41固定并联动，卡盘位于活动块2下侧。
活动块2的远离弧面状外壁的内侧上设有上下贯穿的让位槽23，活动卡爪41呈L形并包括竖部42和横部43，活动块2支撑在横部43上，竖部42位于让位槽23内并通过紧固件与活动块2相固定。活动块2外表面内凹以形成有若干固定槽24，挡块3固定于固定槽24内。
活动块2周向外侧固定有呈环形的定位块6，定位块6上设有固定孔69，固定孔69内固定有定位销（图中未画出），机壳5上设有径向贯穿的工艺孔51，定位销端部伸入工艺孔内51。定位块6包括固定部61和转动部62，固定孔60设置在转动部61上，转动部62可转动固定于固定部61上侧，转动部62与固定部61间设有相互配合的角度刻度值63与读数线64。其中，固定部61固定在作为驱动机构4的卡盘上，固定部61通过固定架固定在卡盘上，固定架避让活动卡爪41，定位块位于活动卡爪41横部上方。
进行本发明装置使用时，将磁钢放置在活动块的第二支撑台上，随后将机壳套设在活动块外并支持在驱动机构的活动卡爪上，并在定位块的固定孔内插配定位销，使定位销端部伸入机壳内，以使机壳与定位块的转动部联动，随后进行转动部和机壳的转动，通过看读数线以确定机壳转动角度，从而调整机壳与磁钢间的角度。预先在机壳内壁上涂胶，在机壳定位好后启动驱动机构，以使活动块在活动卡爪的作用下向机壳内壁侧移动，以使磁钢与机壳内壁相贴。
本发明具有能避免磁钢偏移，以使磁钢的装配位置更为精准的优点。

Claims (10)

  1. 一种机壳内粘磁钢装置，其特征在于包括若干活动块，若干活动块呈环形间隔设置，活动块固定于驱动机构输出端，机壳套设在活动块周向外侧并支撑在第一支撑台上，活动块均在驱动机构的作用下向机壳内壁侧移动，活动块下端均向周向外侧延伸以形成有用于支撑磁钢的第二支撑台，所述第二支撑台周向外缘与活动块周向外壁间的距离小于磁钢的厚度，每个活动块周向外壁上均设有两个挡块，所述活动块位于第二支撑台上侧并位于两个挡块之间的外壁形状与磁钢内壁形状相同。
  2. 根据权利要求1所述的机壳内粘磁钢装置，其特征在于所述第一支撑台固定于第二支撑台下端并与活动块联动。
  3. 根据权利要求1所述的机壳内粘磁钢装置，其特征在于所述驱动机构为卡盘，所述卡盘上设有若干活动卡爪，每个活动块均与一个活动卡爪固定并联动。
  4. 根据权利要求3所述的机壳内粘磁钢装置，其特征在于所述活动块的内壁上设有让位槽，所述活动卡爪呈L形并包括竖部和横部，所述活动块位于横部上侧，所述竖部位于让位槽内并与活动块相固定。
  5. 根据权利要求1所述的机壳内粘磁钢装置，其特征在于所述活动块外表面内凹以形成有若干固定槽，所述挡块固定于所述固定槽内。
  6. 根据权利要求1所述的机壳内粘磁钢装置，其特征在于所述活动块周向外侧固定有定位块，所述定位块上固定有定位销，所述机壳上设有径向贯穿的工艺孔，所述定位销端部伸入所述工艺孔内。
  7. 根据权利要求6所述的机壳内粘磁钢装置，其特征在于所述定位块上设有若干固定孔，若干固定孔的轴线构成放射状结构，定位销插配固定于任意一个固定孔内。
  8. 根据权利要求6所述的机壳内粘磁钢装置，其特征在于所述定位块包括固定部和转动部，转动部可转动固定于固定部上，所述转动部与固定部间设有相互配合的角度刻度值与读数线，定位销固定于转动部上。
  9. 根据权利要求8所述的机壳内粘磁钢装置，其特征在于所述定位块呈环形。
  10. 根据权利要求6所述的机壳内粘磁钢装置，其特征在于所述驱动机构位于活动块下侧，定位块通过固定架支撑固定于驱动机构上侧。
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