WO2021042739A1 - 一种智能超声波酒陈化系统 - Google Patents

一种智能超声波酒陈化系统 Download PDF

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Publication number
WO2021042739A1
WO2021042739A1 PCT/CN2020/086285 CN2020086285W WO2021042739A1 WO 2021042739 A1 WO2021042739 A1 WO 2021042739A1 CN 2020086285 W CN2020086285 W CN 2020086285W WO 2021042739 A1 WO2021042739 A1 WO 2021042739A1
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wine
aging
stainless steel
sub
water
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PCT/CN2020/086285
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English (en)
French (fr)
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姚星原
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深圳市康得森电器有限公司
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Publication of WO2021042739A1 publication Critical patent/WO2021042739A1/zh

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    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
    • C12H1/12—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation
    • C12H1/16—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation

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  • the invention relates to a wine aging device, in particular to an intelligent ultrasonic wine aging system.
  • the existing ultrasonic wine aging equipment has a small amount of aging application suitable for small bottles of bottled wine; there are also some devices suitable for a larger amount of aging application.
  • the amount of wine that needs to be aged is extremely large, so the aging equipment in ordinary small bottles is obviously not suitable for large-scale industrial production applications.
  • Existing applications and industrial large-scale aging methods generally use ultrasonic direct contact aging, that is, the generator is directly extended into a large wine container to ultrasonically age the wine in the wine container. Therefore, it is necessary to use a high-power generator or connect multiple generators in series.
  • the purpose of the present invention is how to automate the mass aging of new wine through ultrasonic waves.
  • the present invention proposes an intelligent ultrasonic wine aging system, including a rack and a control terminal, which is characterized by including one or more sub-aging stations, each of which includes an aging rack and a stainless steel Tank, a bracket and a closed stainless steel aging cylinder J111, a gap is provided between the bottom of the bracket and the bottom of the stainless steel tank; the stainless steel aging cylinder J111 is set on the bracket; One or more ultrasonic generators are arranged on the outside; the top cover of the stainless steel aging cylinder J111 is equipped with a wine inlet and outlet pipe, one end of the wine inlet and outlet pipe extends into the bottom of the stainless steel aging cylinder J111, and the port is slightly higher At the bottom of the stainless steel aging cylinder J111; the other end of the wine inlet and outlet pipe is first connected to a sub-liquor control valve J113 and then respectively connected to the wine pipeline; the top cover of the stainless steel aging cylinder J111 is also provided with a row
  • the intelligent ultrasonic wine aging system is characterized in that it includes one or more sub-aging stations, and each layer includes 2 or more sub-aging stations.
  • the sub-aging stations of the same layer are adjacent and set at the same height.
  • the water inlets and outlets of the sub-aging platform are connected to the same horizontally arranged equalizing water horizontal pipe, and the equalizing water horizontal pipe is connected to the water inlet line and the drain line of the water pipeline respectively; the water inlet line is on the inlet
  • each sub-aging table is additionally provided with a cooling water heat exchanger J206, and each cooling water heat exchanger J206 has a water inlet and a water outlet;
  • the bottom of the stainless steel tank is also provided with a circulating water port.
  • the circulating water ports of the sub-aging table of the same layer are respectively connected to the same horizontal circulating water horizontal pipe;
  • the equalizing water horizontal pipe is connected to the water inlet through the water pipe, and the circulating water horizontal pipe It is connected with the water inlet through a water pipe, and a circulating water pump J201 is arranged in between; a cooling fan is arranged on the cooling water heat exchanger J206.
  • the described intelligent ultrasonic wine aging system is characterized in that the wine inlet and outlet pipes of the stainless steel aging cylinder J111 on the same layer are respectively connected to a sub-liquor control valve J113 and then connected to the horizontally arranged sub-liquor pipes; all the sub-liquor pipes After summing up the connection, it is divided into two ways, one is connected to the wine valve J104 to the wine pump J109 and then connected to the wine inlet pipe, the other is connected to the wine drain pump J103 and then connected to the wine drain valve J106 and then connected to the wine drain pipe.
  • the intelligent ultrasonic wine aging system is characterized in that a bypass pipeline is added between the wine drain pump J103 and the wine drain valve J106 and between the wine inlet valve J104 and the wine inlet pump J109. There is a bypass valve 108 on it.
  • the intelligent ultrasonic wine aging system is characterized in that a waste wine discharge port is added before the wine discharge pump J103, and the waste wine discharge port is provided with a waste discharge valve, and the other end of the waste wine discharge port is open or connected with The drain pipeline is connected.
  • the intelligent ultrasonic wine aging system is characterized in that the exhaust pipe of the stainless steel aging cylinder J111 of the same layer is connected with the corresponding sub-common exhaust pipe of the layer, one end of the sub-common exhaust pipe is sealed, and the other end is provided There is an exhaust valve J102 and a filter J112.
  • the intelligent ultrasonic wine aging system is characterized in that it also includes a high-pressure air pump, each sub-common exhaust pipe is provided with a high-pressure gas input port J101, and the high-pressure gas input port J101 is respectively equipped with an electric control or Manual air valve; the high-pressure air pump is detachably connected to the high-pressure air input port J101 through a pipeline.
  • the intelligent ultrasonic wine aging system is characterized in that each ultrasonic generator is independently driven by an ultrasonic driving module.
  • the intelligent ultrasonic wine aging system is characterized in that the stainless steel tank on the sub-aging table on the same floor is alternatively provided with a liquid level sensor.
  • the invention provides a method that can be applied to indirect batch aging of new wine through ultrasonic waves.
  • the entire aging process strictly controls temperature and airtightness, which effectively guarantees the effect of wine aging and the consistency of quality.
  • Processes such as temperature control, wine change, etc. are automatically realized through sensor coordination status check and control of corresponding valves.
  • Automatic batch production can be realized. It can be widely used in wineries and wine packaging manufacturers to shorten the time to market for new wines. At the same time Greatly improve the quality of new wines and have a wide range of application scenarios.
  • Figure 1 is a system structure diagram of an intelligent ultrasonic wine aging device
  • Figure 2 is a schematic diagram of the structure of a waterway system
  • Figure 3 is a schematic diagram of control with waterway
  • Figure 4 is a schematic diagram of the structure of the wine road system
  • Figure 5 is a schematic diagram of the control of the wine road.
  • the purpose of the present invention is to provide a device suitable for realizing ultrasonic aging of new wine in large quantities, which needs to realize the automation of the entire process control and can automatically realize continuous wine aging production. Since wine is a food product for direct consumption, all the materials through which wine passes are made of food-grade stainless steel materials that comply with food safety regulations; and the selection of materials on the waterway can meet the performance requirements and life requirements The parts or materials can be used. Due to the large amount of data involved in sensors and control valves, PLC is introduced to achieve control.
  • FIG. 1 is the system structure diagram of the intelligent ultrasonic wine aging device, which mainly includes two parts: the control and drive part and the wine aging part.
  • the control and drive part mainly includes ultrasonic drive circuit module 5, display terminal LCD6, PLC controller 7 and power supply 8.
  • the wine aging part mainly includes a wine aging table with a multi-layer structure, including water pipes, wine pipes, multiple stainless steel aging cylinders 2, multiple stainless steel tanks 10 and cooling water heat exchanger 1, stainless steel tank bottom All have a set of generators 4.
  • the liquid level sensor 9 of the electric control valve and the temperature sensor 3 for detecting the water temperature on the water pipeline and the wine pipeline are connected with the PLC controller, and the ultrasonic drive circuit module is connected with the generator.
  • the sub-aging station can support the configuration of multiple sub-aging stations working in parallel at the same time.
  • the following specific embodiments are divided into three layers with three sub-aging stations in each layer to explain and introduce the working principle.
  • This system adopts an indirect method to realize the aging of the wine in the stainless steel cylinder.
  • the new wine to be aged is put into the stainless steel aging cylinder J111, the cylinder is set on the bracket, and the bracket is suspended in the stainless steel tank. Above, add a certain level of water in the stainless steel tank.
  • the bottom of the stainless steel tank is equipped with a generator.
  • the generator is driven by a driving circuit to generate ultrasonic waves.
  • the ultrasonic waves are transmitted to the water in the stainless steel tank through the stainless steel tank, and then the ultrasonic waves are transmitted into the stainless steel through the water body.
  • the aging cylinder J111 is used for ultrasonic aging of the wine in the stainless steel aging cylinder J111.
  • the generator is not directly placed in the wine body for ultrasonic aging, but indirectly through the water body, in order to make the overall ultrasonic uniformity, so Three individually driven generators are installed at the bottom of each stainless steel tank to make the ultrasonic intensity more uniform.
  • Heat will be generated during the aging process of wine, which may cause the problem of temperature rise of the wine body.
  • Different wines can withstand temperature rise in different degrees. Rising wine temperature will easily volatilize the alcohol or other beneficial ingredients in it, which will affect the quality of the final wine aging. Therefore, it is necessary to strictly control the temperature during the aging process. Therefore, a cooling water heat exchanger J206 is added to the water circuit. , Through which to achieve the control temperature in the preset range to achieve wine aging. Therefore, the system can realize the control of the waterway and realize the temperature control, which is very critical to the overall function of the system.
  • Figure 2 is a schematic diagram of the structure with a waterway system
  • Figure 3 is a schematic diagram of the control with a waterway
  • the three-layer sub-aging table is set on the three layers of the rack
  • the three-layer cooling water heat exchanger J206 is set on the top layer, and the top layer is upward
  • the sub-ageing stations of the same layer are adjacent and set at the same height, and each layer of sub-ageing stations shares a layer of cooling water heat exchanger J206.
  • the public drainage pipes and public water inlet pipes are respectively equipped with manual drainage main valve J205 and manual water inlet valve J204, public drainage pipes and public water inlet pipes and the water supply system outside the equipment. Drainage system connection.
  • Each sub-aging table is equipped with a common sub-control water inlet valve J203 and sub-control drain valve J202 that control the layer.
  • the water inlets and outlets of the three stainless steel tanks on the same layer sub-aging table are respectively the same as those of one or more levels.
  • the horizontal equalization water pipes are connected to each other, and the middle of the lower equalization water horizontal pipes are respectively connected to the public drainage pipe and the public water inlet pipe.
  • the sub-aging table of the same layer can only choose one stainless steel tank to add a liquid level sensor. By monitoring the water level of one of the stainless steel tanks, the liquid level of other stainless steel tanks on the layer can be obtained.
  • the water level of the stainless steel tanks on the same layer remains the same after a period of time; reopen the sub-control water inlet valve J203 for water injection. After a period of time, stop for a period of time, and repeat the control until it reaches the preset water level to complete the water addition operation.
  • the drainage is simpler.
  • the public drain is set at the lowest point of the entire equipment. When a drain operation is required, the drain valve is controlled to open, and the water in the internal water pipe and the stainless steel tank is drained to the lowest public drain due to gravity.
  • multiple layers can be flexibly set up to operate in parallel or each layer can be operated one by one.
  • each sub-aging table is equipped with a cooling water heat exchanger J206.
  • Each cooling water heat exchanger J206 has an inlet and an outlet; on the bottom of the stainless steel tank There are also circulating water inlets.
  • the circulating water outlets of the sub-ageing platform in the same layer are connected to the same horizontal circulating water horizontal pipe; the balanced water horizontal pipe is connected to the water inlet through the water pipe, and the circulating water horizontal pipe is connected to the water inlet through the water pipe.
  • the circulating water pump J201 corresponding to the sub-aging table of the layer is started, and the corresponding cooling fan is started, and the stainless steel is heated through the cooling water heat exchanger J206.
  • the water in the tank is cooled down.
  • the circulating water pump J201 and the cooling fan corresponding to the sub-aging table of the layer are turned off.
  • Figure 4 is a schematic diagram of the structure of the system with a wine path
  • Figure 5 is a schematic diagram of the control of the system with a wine path; the design of this system breaks the conventional design ideas, and the most easily thought of design is to install one on each stainless steel aging cylinder J111 A wine inlet pipe and a wine outlet pipe.
  • the new wine that needs to be aged is input through the wine inlet pipe, and the aged wine after the aging is completed is discharged through the wine outlet pipe.
  • Due to one more pipeline the overall complexity is increased, the internal pipelines are also more, and more control valves are needed to control. Since the wine is directly drunk transmitted on this channel, it is necessary for all the pipelines.
  • the lines need to be made of food-grade stainless steel materials that meet the requirements of food hygiene.
  • the device of the present invention proposes that the main wine inlet and outlet pipelines in the device are shared, and the outlet ends are respectively connected with the wine inlet pipeline and the wine discharge pipeline. Specifically:
  • the inlet and outlet wine pipes of the stainless steel aging cylinder J111 on the same floor are respectively connected to a sub-liquor control valve J113 and then connected to the horizontally-arranged sub-liquor pipe; all sub-liquor pipes are connected together and then divided into two channels, all of which are connected to the wine valve.
  • J104 is connected to the wine pump J109 and then connected to the wine inlet pipe, and the other is connected to the wine drain pump J103 and then connected to the wine drain valve J106 and then connected to the wine drain pipe. Since the wine road system is kept airtight as a whole, vent holes must be provided when wine is entered and exited, otherwise the wine entry and exit operations cannot be performed normally.
  • the exhaust pipe on the top cover of the stainless steel aging cylinder J111 there is also an exhaust pipe on the top cover of the stainless steel aging cylinder J111; the exhaust pipe of the stainless steel aging cylinder J111 on the same layer is connected to the corresponding sub-common exhaust pipe of the layer, and one end of the sub-common exhaust pipe is sealed , The other end is equipped with an exhaust valve J102 and filter J112.
  • the purpose of the filter J112 is to prevent the presence of toxic and harmful ingredients in the equipment operation. If it is not protected, it may enter through the exhaust pipe to affect or contaminate the wine.
  • the exhaust valve J102 is only open during wine filling and draining, and remains closed for other periods of time.
  • the wine inlet pipe and the wine drain pipe are shared, the wine inlet and the wine drain need to cooperate to control each valve. Since the wine road is generally externally connected with the wine tank, it has no water pressure, so it needs external force to cooperate. It is generally controlled layer by layer when entering wine, and it is also controlled layer by layer when draining. It can also be set to multi-layer parallel operation.
  • the ultrasonic wine aging process can be started after the wine is finished.
  • the new wine that has been aged needs to be discharged into the aging tank. Since most of the wine entering and draining pipelines are shared, new wine will actually remain on the wine pipeline after entering the wine. If the wine is drained directly into the aging tank, a large amount of unaged wine in the pipeline will inevitably be discharged. In the aging tank, it will inevitably affect the quality of the final wine. Therefore, it is necessary to remove the remaining new wine.
  • a bypass line is added between the wine drain pump J103 and the wine drain valve J106 and between the wine inlet valve J104 and the wine inlet pump J109. With a bypass valve 108.
  • each sub-public exhaust pipe has a high-pressure gas input port J101, and the high-pressure gas input port J101 is equipped with an electric or manual valve; the high-pressure gas pump is detachably connected to the high-pressure gas input port J101 through a pipeline .
  • the external high-pressure gas pump can be used to input high-pressure gas through the high-pressure gas input port J101 to clean the inside of the pipeline.
  • the gas of the selected high-pressure gas pump is gas that meets the food hygiene requirements, and generally a medical gas pump is used.

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Abstract

本发明提供了一种智能超声波酒陈化系统，包括机架、控制终端、多个子陈化台，不锈钢陈化筒设置在托架上；不锈钢陈化筒的顶盖上设有一个出入酒管，出入酒管的另外一端先接一个子控酒阀门后分别与酒路管路相连接；所述不锈钢槽的底部设有一个进出水口，与水路管路相连接；通过控制电控阀门分别实现向不锈钢陈化筒内注待陈化的新酒和实现将陈化完成的陈酒排出；通过控制电控阀门分别实现向不锈钢槽内注水和实现将不锈钢槽内水排出。本系统整个陈化过程自动控制，严格控制温度和密闭，有效的保证了酒陈化的效果和品质的一致性，可广泛应用于酒厂和酒类分装厂家应用，缩短新酒上市的周期，同时大大改善新酒的品质，具有广泛的应用场景。

Description

一种智能超声波酒陈化系统 技术领域
本发明涉及酒陈化装置，尤其涉及一种智能超声波酒陈化系统。
背景技术
随着超声波在酒类产品陈化具有重要的帮助的发现，因此在酒类陈化的应用领域也在逐步扩大。由于酒本身存在受热易挥发和受热后品质容易发生变化的问题，因此需要将陈化过程的温度控制在一定温度范围内。
已有的超声波酒陈化设备中有适合小瓶装的瓶装酒的少量陈化应用；也有部分适合较大量陈化应用的装置。对于酒类生产企业其所需要陈化的酒的数量极大，因此对于普通小瓶装的陈化设备明显不适合于大规模工业生产应用。现有的应用与工业大规模陈化的方式，一般都采用超声波直接接触式陈化方式，也就是将发生器直接伸入大的酒容器中对酒容器内的酒进行超声波陈化，由于酒量大，因此需要采用大功率的发生器或串联多个发生器，这样可能带来如下问题：1)在非密封状态下陈化，在陈化过程酒精和其它成分发生挥发，对酒的品质影响较大；2)陈化程度不均匀，特别是距离超声波发生器近的位置陈化程度远高于距离远的位置的酒，且可能造成部分过分陈化，部分陈化达不到要求等问题。基于以上的原因，超声波对酒陈化在酒类生产企业中并没有能够得到大规模的应用。且整个操作过程都需要大量的人工参与，效率低下，品质没办法统一。因此产业上欠缺一款适合于大规模量产的自动化酒陈化生产工艺和支持该工艺的自动化陈化设备。
发明内容
针对以上缺陷，本发明目的在于如何实现自动化通过超声波对新酒进行大批量陈化。
为了解决以上问题，本发明提出了一种智能超声波酒陈化系统，包括机架、控制终端，其特征在于包括一个或多个子陈化台，每个子陈化台包括一个陈化架、一个不锈钢槽、一个托架和一个密闭的不锈钢陈化筒J111，所述托架的底 部与不锈钢槽底部之间设有间隙；所述不锈钢陈化筒J111设置在托架上；所述不锈钢槽底部的外侧设有1个或以上的超声波发生器；所述不锈钢陈化筒J111的顶盖上设有一个出入酒管，所述出入酒管的一端伸入不锈钢陈化筒J111底部，端口处略高于不锈钢陈化筒J111底部；所述出入酒管的另外一端先接一个子控酒阀门J113后分别与酒路管路相连接；所述不锈钢陈化筒J111的顶盖上还设有一个排气管；所述不锈钢槽的底部设有一个进出水口，与水路管路相连接；所述酒路管路设有多个电控阀门，通过控制电控阀门分别实现向不锈钢陈化筒J111内注待陈化的新酒和实现将陈化完成的陈酒排出；所述水路管路上设有多个电控阀门，通过控制电控阀门分别实现向不锈钢槽内注水和实现将不锈钢槽内水排出。
所述智能超声波酒陈化系统，其特征在于包括1层或以上子陈化台，每层包括2个或以上的子陈化台，同一层子陈化台相邻且同一高度设置，同一层的子陈化台的各个进出水口分别与同一个水平设置的均衡水横管相连接，均衡水横管再分别与水路管路的进水管线和排水管线相连接；进水管线在入口处上设有总控进水阀，在每层子陈化台的入口处设有子控进水阀；同一层的子陈化台设置同一个共用子控排水阀，排水管线在出口处设有总控排水阀。
所述的智能超声波酒陈化系统，其特征在于每层子陈化台还增加设置了一路冷却水换热器J206，每路冷却水换热器J206都有一个入水口和一个出水口；所述不锈钢槽的底部上还设有循环水口，同一层子陈化台的循环水口分别与同一个水平设置的循环水横管相连接；均衡水横管通过水管与入水口相连，循环水横管通过水管与入水口相连，之间设有一个循环水泵J201；冷却水换热器J206上设有散热风扇。
所述的智能超声波酒陈化系统，其特征在于同一层的不锈钢陈化筒J111的出入酒管分别先接一个子控酒阀门J113后与水平设置的子酒管相连接；所有的子酒管汇总连接后再分两路，一路接进酒阀门J104接进酒泵J109后再与进酒管道相连，另一路接排酒泵J103后接排酒阀门J106后与排酒管道相连接。
所述的智能超声波酒陈化系统，其特征在于在排酒泵J103与排酒阀门J106之间与在进酒阀门J104与进酒泵J109之间增加设置一个旁路管线，所述旁路管线上设有旁路阀门108。
所述的智能超声波酒陈化系统，其特征在于在排酒泵J103前还增加设置一 个排废酒口，所述排废酒口上设有排废阀门，排废酒口另一端开放设置或与排水管线相连接。
所述的智能超声波酒陈化系统，其特征在于同一层的不锈钢陈化筒J111的排气管与该层对应的子公共排气管相连接，子公共排气管的一端密闭，另一端设有一个排气阀门J102和过滤器J112。
所述的智能超声波酒陈化系统，其特征在于还包括一个高压气泵，每个子公共排气管上都设有一个高压气输入口J101，所述高压气输入口J101上分别设有电控或手动气阀；高压气泵通过管线可拆卸连接于高压气输入口J101上。
所述的智能超声波酒陈化系统，其特征在于每个超声波发生器单独由一个超声波驱动模块驱动。
所述的智能超声波酒陈化系统，其特征在于同一层的子陈化台上的不锈钢槽择一设置有液位传感器。
本发明提供了一种可应用于通过超声波对新酒进行间接批量陈化，整个陈化过程严格控制温度和密闭，有效的保证了酒陈化的效果和品质的一致性，整个进酒、排酒、温控、换酒等过程通过传感器配合状态检查和通过控制相应的阀门来自动实现，可实现自动批量生产，可广泛应用于酒厂和酒类分装厂家应用，缩短新酒上市的周期，同时大大改善新酒的品质，具有广泛的应用场景。
附图说明
图1是智能超声波酒陈化装置的系统结构图；
图2是带水路系统的结构示意图；
图3是带水路的控制示意图；
图4是带酒路系统的结构示意图；
图5是带酒路的控制示意图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明的目的在于提供一种适合大批量实现超声波新酒陈化的装置，需要实现整个过程控制的自动化，可自动实现持续的酒陈化生产。由于酒是直接食用的食品类产品，因此其所有有酒通过的通路的材料都采用符合食品安全规定的食品级不锈钢材料制成；而对与水路通路上的材料选用能满足性能要求和寿命要求的零件或材料即可。由于涉及到的传感器、控制阀数据量较大，因此引入了PLC来实现控制。
图1是智能超声波酒陈化装置的系统结构图，主要包括两大部分：控制与驱动部分和酒陈化部分。控制与驱动部分主要包括超声波驱动电路模块5、显示终端LCD6、PLC控制器7和电源8。酒陈化部分主要包括具有多层结构的酒陈化台，包括水路管路、酒路管路、多个不锈钢陈化筒2、多个不锈钢槽10和冷却水换热器1，不锈钢槽底部都设有一组发生器4。水路管路和酒路管路上的电控阀门的液位传感器9和检测水温的温度传感器3都与PLC控制器相连接，超声波驱动电路模块与发生器相连接。
子陈化台可同时支持多个子陈化台并行工作的配置。以下具体实施例以分为3层、每层3个子陈化台的具体实施例来进行解释介绍工作原理。
本系统采用间接方式实现对不锈缸筒体内的酒进行陈化，具体为将待陈化的新酒装入不锈钢陈化筒J111，将筒体设置在托架上，托架又悬挂在不锈钢槽上，不锈钢槽内加一定液位的水，不锈钢槽的底部设有发生器，通过驱动电路驱动发生器产生超声波，通过不锈钢槽传递到不锈钢槽中的水体中，通过水体再将超声波传入不锈钢陈化筒J111，对不锈钢陈化筒J111内的酒进行超声波陈化，不是直接将发生器置于酒体内直接进行超声陈化，而是通过水体间接的陈化，为了使得超声波整体均匀，因此每个不锈钢槽底部设置了3个单独驱动的发生器，使得超声波强度更为均匀。酒陈化过程中会产生热量，可能带来酒体温度上升的问题，不同的酒品其可承受温度上升的程度不同。酒温度上升很容易将其内的酒精或其它有利的成分发生挥发，而影响最后酒陈化的品质，因此需要严格控制陈化过程中的温度，因此在水路中增加了冷却水换热器J206，通过其来实现控制温度在预先设置的范围内实现酒陈化。因此系统能够实现对水路的控制，实现温控，对于系统整体的功能非常关键。
图2是带水路系统的结构示意图；图3是带水路的控制示意图；三层子陈化台分别设置在机架的三层上，三层冷却水换热器J206都设置在顶层，顶层向 上开有排风口；同一层子陈化台相邻且同一高度设置，每一层子陈化台共用一层冷却水换热器J206。在系统中设有公共排水管和公共进水管，公共排水管和公共进水管分别设有手动排水总阀门J205和手动进水总阀门J204，公共排水管和公共进水管与设备外的供水系统和排水系统连接。每层子陈化台设置一个控制该层的公共的子控进水阀J203和子控排水阀J202，同一层子陈化台上的三个不锈钢槽的进出水口分别与水平设置的一层或多层均衡水横管相连接，最下层的均衡水横管的中部再分别与公共排水管和公共进水管相连接。同一层子陈化台可以只择一只不锈钢槽中增加液位传感器，通过监控其中一个不锈钢槽的水位即可获知该层其它不锈钢槽的液位。当需要控制向不锈钢槽中注水时，则控制关闭所有的排水阀，打开各层子控进水阀J203，由于连接的自来水本身有水压，打开子控进水阀J203后，记住水压可实现向不锈钢槽内注水，由于同一层的各个子陈化台的管线长度和路径不同，因此同层的不同子陈化台的注水速度可能存在不同，为了解决该问题，控制子控进水阀J203打开一段时间后，再关闭一段时间，由于同层的不锈钢槽是相互连通，由于连通原理，一段时间后同层的不锈钢槽水位保持一致；再重新开启子控进水阀J203进行注水，一段时间后再停一段时间，如此反复控制直到加到预先设置的水位，完成加水操作。而对于排水更为简单，公共排水口设置在整个设备的最低处，当需要执行排水操作时，控制打开排水阀，内部水管和不锈钢槽体内的水由于重力作用向最低处的公共排水口排出。对于加水和排水可以灵活设置多层一起并行操作或各层逐个操作。
为了实现单独控制陈化过程的温度，每层子陈化台单独设置了一路冷却水换热器J206，每路冷却水换热器J206都有一个入水口和一个出水口；不锈钢槽的底部上都还设有循环水口，同一层子陈化台的循环水口分别与同一个水平设置的循环水横管相连接；均衡水横管通过水管与入水口相连，循环水横管通过水管与入水口相连，之间设有一个循环水泵J201；冷却水换热器J206上设有散热风扇。当监控到不锈钢陈化筒J111内酒体温度超过预先设置的上限阀值时，启动该层子陈化台对应的循环水泵J201，并启动对应的散热风扇，通过冷却水换热器J206对不锈钢槽内的水进行降温处理。当监控到不锈钢槽内水降低到预先设置的下限阀值时，关闭该层子陈化台对应的循环水泵J201和散热风扇。
图4是带酒路系统的结构示意图，图5是带酒路的控制示意图；本系统设 计与打破了常规的设计思路，一般最容易想到的设计是每个不锈钢陈化筒J111上分别设置一个进酒管和一个出酒管，新需要陈化的新酒通过进酒管输入，陈化完成后的陈酒通过出酒管排出。由于多一个管路，其整体的复杂性就增大，内部管线也更多，也需要更多的控制阀门来控制，由于该通路上传输的是直接饮用的酒，因此对于该管路上的所有线路都需要采用满足食品卫生要求的食品级不锈钢材料制成。且这个陈化过程需要保证密闭，保证整个陈化过程在密闭的环境下实现，因此需要尽可能减少连接点。因此本发明的设备提出了在设备内主要的进酒和出酒管线共用，在出口端分别与进酒管线和排酒管线相连。具体为：
同一层的不锈钢陈化筒J111的出入酒管分别先接一个子控酒阀门J113后与水平设置的子酒管相连接；所有的子酒管汇总连接后再分两路，一路接进酒阀门J104接进酒泵J109后再与进酒管道相连，另一路接排酒泵J103后接排酒阀门J106后与排酒管道相连接。由于酒路系统整体保持密闭，在进酒和出酒时必须提供通气孔，否则无法正常执行进酒和出酒操作。不锈钢陈化筒J111的顶盖上还设有一个排气管；同一层的不锈钢陈化筒J111的排气管与该层对应的子公共排气管相连接，子公共排气管的一端密闭，另一端设有一个排气阀门J102和过滤器J112。设有过滤器J112的目的是防止在设备运行场合可能存在有毒有害的成分，如果不加保护，可能通过该排气管进入影响或污染酒。该排气阀门J102只有在注酒和排酒的时候打开，其它时间段都保持关闭状态。排酒管道的入口处还设有手动排酒阀J107,在进酒管道的入口处还设有手动进酒阀J110.
由于进酒管道和排酒管道部分是共用的，因此进酒和排酒是需要配合控制各个阀门。由于酒路一般外部是和酒缸相连接，因此其本身没有水压，因此需要外力配合。在进酒时一般逐层进行控制，排酒时也是逐层进行控制，也可以设置为多层并行操作。
当需要注入新酒时，控制打开需要注入的子陈化台的排气阀门J102，控制打开该层的所有子控酒阀门J113，关闭排酒阀门J106，打开进酒阀门J104，同时启动进酒泵J109，启动向不锈钢陈化筒J111内注酒，在加注的过程中监控各个不锈钢陈化筒J111内酒的液位，当液位达到预设的阀值时，立即控制关闭对应的子控酒阀门J113，当该层的所有不锈钢陈化筒J111都按要求实现注入新酒后；同时关闭该层的排气阀门J102。启动其它层的进酒操作，直到所有不锈钢 陈化筒J111都完成进酒操作，则控制关闭进酒泵J109和进酒阀门J104。
进酒完成后即可启动超声波酒陈化工艺，当酒陈化完成后需将陈化完成的新酒排到陈酒缸中。由于进酒和排酒大部分管道共用，在完成进酒后，酒路管线上实际残留了新酒，如果直接启动向陈酒缸中排酒，则必然将管线内大量的未陈化的酒也排放到陈酒缸中，必然影响最后酒的质量。因此需要将残留的新酒排除出，为了不造成浪费，在排酒泵J103与排酒阀门J106之间与在进酒阀门J104与进酒泵J109之间增加设置一个旁路管线，旁路管线上设有旁路阀门108。当启动排酒操作时，先控制关闭排酒阀门J106，打开旁路阀门108，启动排酒泵J103，酒路系统内的酒通过旁路管线回流到新酒的酒缸，最开始一段时间主要回流的都是新酒，当原来管线内残留的新酒排完后，其后都是已经陈化后的陈酒了，这时候关闭旁路阀门，打开排酒阀门J106，将陈酒排入陈酒罐，直到所有的酒都排完。之后可以自动控制系统执行重新进酒、陈酒、排出的整个系统自动执行。在排酒管道上还设有排废酒管道，所述排废酒管道上设有排废酒阀门J105,排废酒管道与排水管相连接。
实际生产中可能还存在如下需求：长时间工作后，需要对内部管线及不锈钢陈化筒进行清洗，由于整个系统密闭的，各个部件拆卸下来清洗，明显不现实，本系统还提供了高压气体清洗的端口，每个子公共排气管上都设有一个高压气输入口J101，高压气输入口J101上分别设有电控或手动气阀；高压气泵通过管线可拆卸连接于高压气输入口J101上。可通过外接高压气泵通过高压气输入口J101输入高压气体，对管线内部进行清洗，选用的高压气泵的气体选用满足食品卫生要求的气体，一般选用医用气泵。
以上所揭露的仅为本发明一种实施例而已，当然不能以此来限定本权利范围，本领域普通技术人员可以理解实现上述实施例的全部或部分流程，并依本发明权利要求所作的等同变化，仍属于本发明所涵盖的范围。

Claims (10)

  1. 一种智能超声波酒陈化系统，包括机架、控制终端，其特征在于包括一个或多个子陈化台，每个子陈化台包括一个陈化架、一个不锈钢槽、一个托架和一个密闭的不锈钢陈化筒，所述托架的底部与不锈钢槽底部之间设有间隙；所述不锈钢陈化筒设置在托架上；所述不锈钢槽底部的外侧设有1个或以上的超声波发生器；所述不锈钢陈化筒的顶盖上设有一个出入酒管，所述出入酒管的一端伸入不锈钢陈化筒底部，端口处略高于不锈钢陈化筒底部；所述出入酒管的另外一端先接一个子控酒阀门后分别与酒路管路相连接；所述不锈钢陈化筒的顶盖上还设有一个排气管；所述不锈钢槽的底部设有一个进出水口，与水路管路相连接；所述酒路管路设有多个电控阀门，通过控制电控阀门分别实现向不锈钢陈化筒内注待陈化的新酒和实现将陈化完成的陈酒排出；所述水路管路上设有多个电控阀门，通过控制电控阀门分别实现向不锈钢槽内注水和实现将不锈钢槽内水排出。
  2. 根据权利要求1所述智能超声波酒陈化系统，其特征在于包括1层或以上子陈化台，每层包括2个或以上的子陈化台，同一层子陈化台相邻且同一高度设置，同一层的子陈化台的各个进出水口分别与同一个水平设置的均衡水横管相连接，均衡水横管再分别与水路管路的进水管线和排水管线相连接；进水管线在入口处上设有总控进水阀，在每层子陈化台的入口处设有子控进水阀；同一层的子陈化台设置同一个共用子控排水阀，排水管线在出口处设有总控排水阀。
  3. 根据权利要求2所述的智能超声波酒陈化系统，其特征在于每层子陈化台还增加设置了一路冷却水换热器，每路冷却水换热器都有一个入水口和一个出水口；所述不锈钢槽的底部上还设有循环水口，同一层子陈化台的循环水口分别与同一个水平设置的循环水横管相连接；均衡水横管通过水管与入水口相连，循环水横管通过水管与入水口相连，之间设有一个循环水泵；冷却水换热器上设有散热风扇。
  4. 根据权利要求2或3所述的智能超声波酒陈化系统，其特征在于同一层的不锈钢陈化筒的出入酒管分别先接一个子控酒阀门后与水平设置的子酒管相连接；所有的子酒管汇总连接后再分两路，一路接进酒阀门接进酒泵后再与进酒管道相连，另一路接排酒泵后接排酒阀门后与排酒管道相连接。
  5. 根据权利要求4所述的智能超声波酒陈化系统，其特征在于在排酒泵与排酒阀门之间与在进酒阀门与进酒泵之间增加设置一个旁路管线，所述旁路管线上设有旁路阀门。
  6. 根据权利要求4所述的智能超声波酒陈化系统，其特征在于在排酒泵前还增加设置一个排废酒口，所述排废酒口上设有排废阀门，排废酒口另一端与排水管线相连接。
  7. 根据权利要求4所述的智能超声波酒陈化系统，其特征在于同一层的不锈钢陈化筒的排气管与该层对应的子公共排气管相连接，子公共排气管的一端密闭，另一端设有一个排气阀门和过滤器。
  8. 根据权利要求7所述的智能超声波酒陈化系统，其特征在于还包括一个高压气泵，每个子公共排气管上都设有一个高压气输入口，所述高压气输入口上分别设有手动气阀；高压气泵通过管线可拆卸连接于高压气输入口上。
  9. 根据权利要求1所述的智能超声波酒陈化系统，其特征在于每个超声波发生器单独由一个超声波驱动模块驱动。
  10. 根据权利要求4所述的智能超声波酒陈化系统，其特征在于同一层的子陈化台上的不锈钢槽择一设置有液位传感器。
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