WO2021039809A1 - Semiconductor encapsulation resin composition, and semiconductor device - Google Patents
Semiconductor encapsulation resin composition, and semiconductor device Download PDFInfo
- Publication number
- WO2021039809A1 WO2021039809A1 PCT/JP2020/032084 JP2020032084W WO2021039809A1 WO 2021039809 A1 WO2021039809 A1 WO 2021039809A1 JP 2020032084 W JP2020032084 W JP 2020032084W WO 2021039809 A1 WO2021039809 A1 WO 2021039809A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin composition
- semiconductor
- resin
- epoxy resin
- encapsulating
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/092—Polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/295—Organic, e.g. plastic containing a filler
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/206—Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
Definitions
- the present invention relates to a semiconductor encapsulating resin composition and a semiconductor device including a semiconductor element sealed with the resin composition.
- the pitch of the electrode spacing cannot be narrowed as much as that of a semiconductor element. ing.
- the wire is easily flown by the injection pressure of the resin in the subsequent resin sealing step. This tendency is particularly remarkable in the side gate method.
- the so-called compression molding method has come to be used as a method of resin-sealing an electronic element such as a semiconductor chip.
- the powder-granular resin composition is supplied so as to face the object to be sealed held in the mold (for example, a substrate provided with an electronic element such as a semiconductor chip), and the resin composition is coated. Resin sealing is performed by compressing the sealed material and the powdery granular resin composition.
- the molten powdery and granular resin flows in a direction substantially parallel to the main surface of the object to be sealed, so that the amount of flow can be reduced, and the object to be sealed due to the flow of the resin. Deformation and damage can be reduced. In particular, it is effective in reducing the occurrence of so-called wire flow in which wire-bonded wiring or the like is deformed or damaged by the resin flow.
- Patent Document 1 contains an epoxy resin, a curing agent, a curing accelerator, an inorganic filler, a fatty acid having a melting point of 70 ° C. or lower, and a silane coupling agent having a boiling point of 200 ° C. or higher, and is in the form of particles having a specific particle size. It is described that the epoxy resin composition has improved meltability of the resin composition at the time of sealing and improved releasability after sealing.
- the present invention has been made in view of such circumstances, and is a semiconductor encapsulating resin capable of improving meltability at the time of semiconductor encapsulation and suitably encapsulating a semiconductor element mounted on a substrate by compression molding. It is an object of the present invention to provide a composition. Another object of the present invention is to provide a semiconductor element having excellent reliability in which the semiconductor element is sealed with the semiconductor encapsulating resin composition.
- the present inventor has made a sealing in order to sufficiently improve the filling property so that the resin composition as a sealing material hardly flows when the semiconductor element is sealed by compression molding and an unfilled portion is not generated. It was noted that sometimes this resin composition needs to be sufficiently melted.
- the inorganic filler is highly dispersed by blending a resin composition for encapsulating a semiconductor containing an inorganic filler with a specific composition, or by setting the melt viscosity to a specific value while making the formulation a specific formulation. As a result, they have found that the meltability of the sealing resin composition is improved and the wire flow at the time of sealing can be suppressed, and the present invention has been completed.
- thermosetting resin selected from the group consisting of (A) epoxy resin and bismaleimide resin, and (B) Hardener and (C) Inorganic filler and (D) A resin composition for encapsulating a semiconductor, which comprises a dispersant.
- the minimum melt viscosity ⁇ min measured in the following ⁇ Measurement conditions for melt viscosity> is 1 mPa ⁇ s or more and 68,000 mPa ⁇ s or less.
- ⁇ min be the minimum melt viscosity 5 seconds after the start of melt viscosity measurement.
- a semiconductor device including a sealing member for sealing the semiconductor element.
- a semiconductor device is provided in which the sealing member is a cured product of the semiconductor sealing resin composition.
- the epoxy resin (A) is a biphenyl type epoxy resin, a bisphenol type epoxy resin, a stillben type epoxy resin, a phenol novolac type epoxy resin, a novolac type epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl type epoxy resin, a naphthol type epoxy resin, Contains at least one selected from the group consisting of triazine nuclei-containing epoxy resins and bridged cyclic hydrocarbon compound modified phenolic epoxy resins.
- the dispersant (D) is a polymer ionic dispersant having a polycarboxylic acid as a main skeleton.
- a resin composition for semiconductor encapsulation is provided in which the dispersant (D) is in an amount of 0.01% by mass or more and 5.0% by mass or less with respect to the entire resin composition.
- the resin composition for encapsulating a semiconductor of the present embodiment may be in the shape of a tablet, a sheet, or granules.
- a semiconductor encapsulation resin composition capable of suitably encapsulating a semiconductor element mounted on a substrate by a compression molding method.
- the resin composition for encapsulating a semiconductor in the first embodiment is in the form of granules (hereinafter, referred to as "granular resin composition” or simply “resin composition”).
- the granular resin composition of the present embodiment comprises at least one thermosetting resin selected from the group consisting of (A) epoxy resin and bismaleimide resin, (B) a curing agent, and (C) an inorganic filler. (D) Includes a dispersant.
- the granular resin composition of the present embodiment has a minimum melt viscosity of 1 mPa ⁇ s or more and 68000 mPa ⁇ s or less.
- the granular resin composition of the present embodiment has a low melt viscosity due to the enhanced dispersibility of the inorganic filler by containing the dispersant. As a result, when the semiconductor element mounted on the substrate is sealed by the compression molding method using the resin composition, wire flow and wire deformation can be reduced. Further, since such a granular resin composition has good fluidity in a molten state, the semiconductor element can be suitably sealed without forming an unfilled portion on the semiconductor element.
- the semiconductor element tends to be unable to be suitably sealed by compression molding.
- the resin compositions having too small particle sizes are preferentially melted, and the resin composition used as a sealing material is produced during compression molding. It does not melt uniformly, and there is a tendency that the semiconductor element cannot be suitably sealed.
- the amount of the resin composition having an excessively large particle size is too large, the resin composition having an excessively small particle size is difficult to melt, and is in the form of granules remaining in the resin composition melted during compression molding without melting. In some cases, the resin composition is present and the semiconductor element cannot be suitably sealed.
- the particle size distribution of the granular resin composition can be measured with a general particle size meter. Alternatively, it can be calculated from the mass of particles remaining on each sieve by sieving a granular resin composition by stacking various mesh-opening sieves in ascending order of mesh size.
- the melt viscosity of the granular resin composition can be set to a desired value by adjusting the type and blending amount of the components used.
- thermosetting resin (A) used in the granular resin composition of the present embodiment contains at least one selected from an epoxy resin and a bismaleimide resin.
- epoxy resin monomers, oligomers, and polymers having two or more epoxy groups in one molecule can be used in general, and the molecular weight and molecular structure thereof are not limited.
- the epoxy resin include biphenyl type epoxy resin; bisphenol A type epoxy resin, bisphenol F type epoxy resin, tetramethyl bisphenol F type epoxy resin and other bisphenol type epoxy resin; stillben type epoxy resin; phenol novolac type epoxy resin, cresol.
- Novolak type epoxy resin such as novolak type epoxy resin; polyfunctional epoxy resin such as triphenol methane type epoxy resin, alkyl modified triphenol methane type epoxy resin, etc .; phenol aralkyl type having a phenylene skeleton Phenol aralkyl type epoxy resin such as epoxy resin, naphthol aralkyl type epoxy resin having a phenylene skeleton, phenol aralkyl type epoxy resin having a biphenylene skeleton, naphthol aralkyl type epoxy resin having a biphenylene skeleton; dihydroxynaphthalene type epoxy resin, dihydroxynaphthalene 2 Naftor-type epoxy resin such as epoxy resin obtained by glycidyl etherification of the body; triazine nucleus-containing epoxy resin such as triglycidyl isocyanurate and monoallyl diglycidyl isocyanurate; Arashi ring such as dicyclopentadiene-modified phenol-
- novolac type epoxy resin and polyfunctional epoxy from the viewpoint of suppressing warpage of the molded product obtained by curing the granular resin composition and improving the balance of various properties such as filling property, heat resistance, and moisture resistance.
- a resin and a phenol aralkyl type epoxy resin can be preferably used.
- the epoxy resin preferably contains one or more selected from the group consisting of orthocresol novolac type epoxy resin, phenol aralkyl type epoxy resin having a biphenylene skeleton, and triphenylmethane type epoxy resin, and more.
- it comprises one or more selected from the group consisting of orthocresol novolac type epoxy resin and phenol aralkyl type epoxy resin having a biphenylene skeleton.
- the bismaleimide resin used as the thermosetting resin (A) is a (co) polymer of a compound having two or more maleimide groups.
- the compound having two or more maleimide groups includes, for example, at least one of the compound represented by the following general formula (1) and the compound represented by the following general formula (2).
- R 1 is a divalent organic group having 1 or more carbon atoms and 30 or less carbon atoms, and may contain one or more of an oxygen atom and a nitrogen atom. From the viewpoint of improving the heat resistance of the cured product, it is more preferable that R 1 is an organic group containing an aromatic ring.
- R 1 for example, a structure of the following general formula (1a) or (1b) can be exemplified.
- R 31 is a divalent organic group having 1 to 18 carbon atoms which may contain one or more of an oxygen atom and a nitrogen atom. Further, each of the plurality of R 32s is independently a hydrogen atom or a substituted or unsubstituted hydrocarbon group having 1 or more and 4 or less carbon atoms.
- R represents a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or a phenyl group, and is preferably a hydrogen atom.
- m is an average value, which is a number of 1 or more and 5 or less, preferably a number larger than 1 and 5 or less, more preferably a number larger than 1 and 3 or less, and further preferably a number larger than 1 and 2 or less. is there.
- Examples of the compound represented by the general formula (1) that can be applied in the present embodiment include compounds represented by the following formulas (1-1) to (1-3).
- n is an average value, which is a number of 0 or more and 10 or less, preferably 0 or more and 5 or less.
- thermosetting resin (A) may further contain a thermosetting resin other than the epoxy resin and the bismaleimide resin.
- thermosetting resins include unsaturated polyester resins such as benzoxazine resins, phenol resins, urea (urea) resins, and melamine resins, polyurethane resins, diallyl phthalate resins, silicone resins, cyanate resins, and polyimide resins.
- unsaturated polyester resins such as benzoxazine resins, phenol resins, urea (urea) resins, and melamine resins, polyurethane resins, diallyl phthalate resins, silicone resins, cyanate resins, and polyimide resins.
- One or more selected from the group consisting of polyamideimide resin and benzocyclobutene resin can be mentioned.
- the content of the thermosetting resin (A) is preferably 2% by mass or more, and more preferably 4% by mass or more, based on the entire resin composition.
- the upper limit of the blending ratio of the entire resin composition is not particularly limited, but is preferably 22% by mass or less, more preferably 20% by mass or less, based on the total amount of the resin composition.
- the upper limit of the blending ratio is within the above range, the decrease in the glass transition temperature of the resin composition is small, and mutual adhesion can be appropriately suppressed. Further, in order to improve the fluidity and meltability, it is desirable to appropriately adjust the blending ratio according to the type of epoxy resin used.
- the content of any component in the entire resin composition refers to the content of the resin composition in the entire solid content excluding the solvent when the resin composition contains a solvent. ..
- the solid content of the resin composition refers to the non-volatile content in the resin composition, and refers to the balance excluding volatile components such as water and solvent.
- the curing agent (B) used in the resin composition of the present embodiment can be roughly classified into three types, for example, a polyaddition type curing agent, a catalytic type curing agent, and a condensation type curing agent. These may be used alone or in combination of two or more.
- the heavy addition type curing agent includes, for example, aliphatic polyamines such as diethylenetriamine (DETA), triethylenetetramine (TETA), and metaxylylene diamine (MXDA), diaminodiphenylmethane (DDM), m-phenylenediamine (MPDA), and the like.
- aliphatic polyamines such as diethylenetriamine (DETA), triethylenetetramine (TETA), and metaxylylene diamine (MXDA), diaminodiphenylmethane (DDM), m-phenylenediamine (MPDA), and the like.
- aromatic polyamines such as diaminodiphenylsulfone (DDS), polyamine compounds containing dicyandiamide (DICY), organic acid dihydrazide and the like
- alicyclic acids such as hexahydrophthalic anhydride (HHPA) and methyltetrahydrophthalic anhydride (MTHPA).
- Acid anhydrides containing anhydrides aromatic acid anhydrides such as trimellitic anhydride (TMA), pyromellitic anhydride (PMDA), benzophenone tetracarboxylic acid (BTDA); novolak type phenolic resin, polyvinylphenol, aralkyl type Phenolic resin-based curing agent such as phenol resin; Polymercaptan compound such as polysulfide, thioester, thioether; Isocyanate compound such as isocyanate prepolymer, blocked isocyanate; Organic acid such as carboxylic acid-containing polyester resin selected from the group 1 Includes species or two or more.
- TMA trimellitic anhydride
- PMDA pyromellitic anhydride
- BTDA benzophenone tetracarboxylic acid
- novolak type phenolic resin polyvinylphenol, aralkyl type Phenolic resin-based curing agent such as phenol resin
- Polymercaptan compound such as poly
- Catalytic curing agents are tertiary amine compounds such as, for example, benzyldimethylamine (BDMA), 2,4,6-trisdimethylaminomethylphenol (DMP-30); 2-methylimidazole, 2-ethyl-4- including one or two or more selected from the group consisting of Lewis acids such as BF 3 complex; imidazole compounds such as methylimidazole (EMI24).
- BDMA benzyldimethylamine
- DMP-30 2,4,6-trisdimethylaminomethylphenol
- 2-methylimidazole, 2-ethyl-4- including one or two or more selected from the group consisting of Lewis acids such as BF 3 complex
- imidazole compounds such as methylimidazole (EMI24).
- the condensation type curing agent contains, for example, one or more selected from the group consisting of a resol type phenol resin; a urea resin such as a methylol group-containing urea resin; and a melamine resin such as a methylol group-containing melamine resin.
- a phenol resin-based curing agent for example, a monomer, an oligomer, or a polymer having two or more phenolic hydroxyl groups in one molecule can be used in general, and the molecular weight and molecular structure thereof are not limited.
- the phenol resin-based curing agent is, for example, a novolak type phenol resin such as phenol novolac resin, cresol novolac resin, bisphenol novolak; a polyfunctional phenol resin such as polyvinylphenol, triphenol methane type phenol resin; terpen modified phenol resin, dicyclo.
- a novolak type phenol resin such as phenol novolac resin, cresol novolac resin, bisphenol novolak
- a polyfunctional phenol resin such as polyvinylphenol, triphenol methane type phenol resin
- terpen modified phenol resin dicyclo.
- Modified phenol resins such as pentadiene-modified phenol resins; phenol aralkyl resins having a phenylene skeleton and / or biphenylene skeleton, phenol aralkyl resins such as naphthol aralkyl resins having a phenylene and / or biphenylene skeleton; bisphenols such as bisphenol A and bisphenol F Includes one or more selected from the group consisting of compounds.
- a novolak type phenol resin a polyfunctional phenol resin and a phenol aralkyl type phenol resin.
- a phenol novolac resin, a phenol aralkyl resin having a biphenylene skeleton, and a formaldehyde-modified triphenylmethane-type phenol resin can also be preferably used.
- the lower limit of the blending ratio of the curing agent (B) is preferably 2% by mass or more, and more preferably 3% by mass or more, based on the entire resin composition. When the lower limit of the blending ratio is within the above range, sufficient fluidity can be obtained.
- the upper limit of the blending ratio of the curing agent is preferably 16% by mass or less, more preferably 15% by mass or less, based on the entire resin composition. When the upper limit of the blending ratio is within the above range, mutual adhesion can be appropriately suppressed. Further, in order to improve the fluidity and the meltability, it is desirable to appropriately adjust the blending ratio according to the type of the curing agent used.
- inorganic filler (C) examples include molten silica such as molten crushed silica and molten spherical silica; silica such as crystalline silica and amorphous silica; silicon dioxide; alumina; aluminum hydroxide; Silicon dioxide; and aluminum nitride and the like. These may be used alone or in combination of two or more.
- the particle shape is preferably spherical as much as possible, and the filling amount can be increased by mixing particles having different particle sizes. Further, in order to improve the meltability of the resin composition, it is preferable to use silica or alumina, and it is preferable to use fused spherical silica as the silica.
- the content of the inorganic filler (C) is preferably 80.0% by mass or more and 97.0% by mass or less with respect to the entire resin composition. If the content of the inorganic filler is too small, the heat resistance of the cured product of the resin composition is lowered, and the reliability of the obtained semiconductor device tends to be lowered. Further, when the content of the inorganic filler is large, the heat resistance of the cured product of the resin composition is enhanced, and the reliability of the obtained semiconductor device is improved. However, as the content of the inorganic filler increases, the meltability of the resin composition generally decreases, in other words, it tends to be difficult to melt and wire flow tends to occur. In the present embodiment, by containing a dispersant, which will be described later, the meltability of the resin composition is enhanced and the occurrence of wire flow is suppressed while maintaining the performance such as heat resistance of the cured product of the resin composition. Can be done.
- Dispersant (D) As the dispersant (D) used in the resin composition of the present embodiment, a polymer ionic dispersant having a polycarboxylic acid as a main skeleton is used.
- the polymer ionic dispersant preferably has a carboxyl group that acts as an adsorptive group that adsorbs to the inorganic filler, and a moiety that is compatible with the above-mentioned thermosetting resin.
- Examples of such a polymer ionic dispersant include Aron A-6330 (manufactured by Toa Synthetic Co., Ltd., trade name), Hypermer KD-4, Hypermer KD8, Hypermer KD-9, Hypermer KD-57 (above, Crowder). Made by Japan Co., Ltd., product name), etc.
- the polymer ionic dispersant represented by the following formula (3) is preferable, and specifically, Hypermer KD-4, Hypermer KD-8, Hypermer KD-9, etc. (all manufactured by Croda Japan, trade name). ) Can be mentioned.
- p and m represent the number of repeating units, p is an integer of 1 to 20, m is an integer of 1 to 5, and R 3 is a carbon which may have a substituent. It is an alkyl group of numbers 1 to 10).
- the polymer ionic dispersant as represented by the formula (3) has a carboxyl group adsorbed on the inorganic filler and a bulky aliphatic group having compatibility with the above-mentioned thermosetting resin.
- the inorganic filler is highly dispersed in the thermosetting resin (A).
- aggregation of inorganic fillers is suppressed due to steric hindrance between bulky aliphatic groups of the polymer ionic dispersant.
- the inorganic filler is highly dispersed in the thermosetting resin (A) without agglutination.
- the dispersant (D) is preferably used in an amount of 0.01% by mass or more and 5.0% by mass or less, and 0.1% by mass or more and 2.0% by mass or less, based on the entire resin composition.
- the amount is more preferably 0.2% by mass or more and 1.5% by mass or less.
- the resin composition of the present embodiment may contain a curing accelerator (E).
- the curing accelerator (E) can be used without particular limitation as long as it can accelerate the curing reaction between the thermosetting resin (A) and the curing agent (B), for example.
- Imidazoles such as 2-methylimidazole and 2-phenylimidazole, organic phosphines such as triphenylphosphine, tributylphosphine and trimethylphosphine, 1,8-diazabicyclo (5,4,0) undecene-7 (DBU), Examples thereof include tertiary amines such as triethanolamine and benzyldimethylamine. These may be used alone or in combination of two or more.
- the content of the curing accelerator (E) is preferably 0.1% by mass or more and 2% by mass or less with respect to the total amount of the thermosetting resin (A) and the curing agent (B). If the content of the curing accelerator is less than the above lower limit, the curing promoting effect tends to be unable to be enhanced. Further, if it is more than the above upper limit value, problems tend to occur in fluidity and moldability, and it may lead to an increase in manufacturing cost.
- the resin composition of the present embodiment may contain a silane coupling agent. A silane coupling agent can be used.
- silane coupling agent examples include vinylsilanes such as vinyltris ( ⁇ -methoxyethoxy) silane, vinylethoxysilane and vinyltrimethoxysilane, (meth) acrylic silanes such as ⁇ -methacryloxypropyltrimethoxysilane, and ⁇ - (3).
- the coupling agent is preferably used in an amount of 0.01% by mass or more and 1.0% by mass or less, and in an amount of 0.05% by mass or more and 0.9% by mass or less, based on the entire resin composition. It is more preferable that the amount is 0.08% by mass or more and 0.8% by mass or less.
- the resin composition of the present embodiment contains conventionally known additives such as flame retardants, colorants, silicone flexible agents, and silicone flexible agents, as long as they do not interfere with the desired properties of the present invention.
- An ion trap agent or the like may be used as needed.
- the upper limit of the minimum melt viscosity ⁇ min measured by the slit type viscosity measuring device is 68,000 mPa ⁇ s or less, preferably 60,000 mPa ⁇ s or less, and more preferably 50,000 mPa ⁇ s or less. More preferably, it is 40,000 mPa ⁇ s or less. As a result, the filling property of the sealing material is improved.
- the lower limit of the minimum melt viscosity ⁇ min measured by the slit type viscosity measuring device is not particularly limited, but is, for example, 1 mPa ⁇ s or more, preferably 50 mPa ⁇ s or more.
- the upper limit of the time t1 at which the minimum melt viscosity ⁇ min measured by the slit type viscosity measuring device is reached is 15 seconds or less, preferably 12 seconds or less, and more preferably 10 seconds or less. is there. As a result, the filling property of the sealing material is improved.
- the lower limit of the time t1 at which the minimum melt viscosity ⁇ min measured by the slit type viscosity measuring device is reached is not particularly limited, but is, for example, 5 seconds or more. Further, when t2 is the time when the melt viscosity increases after reaching ⁇ min and becomes ( ⁇ min +1000) (mPa ⁇ s) or more, the lower limit of t2-t1 is 1 second or more.
- the upper limit of t2-t1 is 30 seconds or less, preferably 25 seconds or less, and more preferably 20 seconds or less.
- the meltability (filling rate (%)) represented by ((A1 / (A1 + A2)) ⁇ 100) is preferably 30% or more and 100% or less.
- the method for preparing the granular resin composition of the present embodiment is not particularly limited as long as it can produce a granular resin composition containing the above components and having a particle size distribution in the above range. Specifically, for example, it can be produced as follows. First, the above components and, if necessary, additives are uniformly mixed with a mixer such as a tumbler mixer or a Henschel mixer or a blender so as to have a predetermined content, and then a kneader, a roll, a disper, an ajihomo mixer, etc. And knead while heating with a planetary mixer or the like.
- a mixer such as a tumbler mixer or a Henschel mixer or a blender
- the temperature at the time of kneading needs to be in a temperature range in which a curing reaction does not occur, and although it depends on the composition of the epoxy resin and the curing agent, melt kneading is preferably performed at about 70 to 150 ° C. After kneading, it is cooled and solidified, and the solidified kneaded product is crushed with a crusher or the like. Thereby, a granular resin composition can be produced. Then, the resin composition may be sieved so that the particle size distribution is in the above range.
- the granular resin composition of the present embodiment is used as a sealing material for sealing a semiconductor element mounted on a lead frame or a circuit board by using a compression molding method.
- a lead frame or a circuit board one or more semiconductor elements laminated or mounted in parallel on the lead frame or the circuit board, and a bonding wire for electrically connecting the lead frame or the circuit board and the semiconductor element.
- the semiconductor device including the semiconductor element and the sealing material for sealing the bonding wire will be described in detail with reference to the drawings, but the present invention is not limited to the one using the bonding wire.
- FIG. 1 is a diagram showing a cross-sectional structure of an example of a semiconductor device obtained by sealing a semiconductor element mounted on a lead frame using the resin composition of the present embodiment.
- the semiconductor element 401 is fixed on the die pad 403 via the cured die bond material 402.
- the electrode pad of the semiconductor element 401 and the lead frame 405 are connected by a wire 404.
- the semiconductor element 401 is sealed by a sealing material 406 composed of a cured product of the resin composition of the present embodiment.
- FIG. 2 is a diagram showing a cross-sectional structure of an example of a semiconductor device obtained by sealing a semiconductor element mounted on a circuit board using the resin composition of the present embodiment.
- the semiconductor element 401 is fixed on the circuit board 408 via the cured die bond material 402.
- the electrode pad 407 of the semiconductor element 401 and the electrode pad 407 on the circuit board 408 are connected by a wire 404.
- the surface of the circuit board 408 on which the semiconductor element 401 is mounted is sealed by the sealing material 406 composed of the cured product of the resin composition of the present embodiment.
- the electrode pad 407 on the circuit board 408 is internally joined to the solder ball 409 on the unsealed surface side of the circuit board 408.
- the semiconductor device including the resin composition of the present embodiment as a sealing material has excellent reliability because wire flow and wire breakage do not occur in the sealing process.
- the semiconductor encapsulating resin composition in the second embodiment is in the form of a tablet or a sheet (hereinafter, referred to as “tablet or sheet-like resin composition”).
- the tablet-shaped or sheet-shaped resin composition of the present embodiment contains (A) an epoxy resin, (B) a curing agent, (C) an inorganic filler, and (D) a dispersant.
- the epoxy resin (A) is a biphenyl type epoxy resin, a bisphenol type epoxy resin, a stillben type epoxy resin, a phenol novolac type epoxy resin, a novolac type epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl type.
- the dispersant (D) is a polymer ionic dispersant having a polycarboxylic acid as a main skeleton, and the dispersant (D) is 0.01 mass by mass with respect to the entire resin composition. The amount is% or more and 5.0% by mass or less.
- the same components as those described in the first embodiment can be used as the components (A) to (D). Further, the blending amount of these components can be the same as the blending amount in the resin composition of the first embodiment.
- the semiconductor resin composition of the present embodiment may further contain a bismaleimide resin.
- a bismaleimide resin the same resin as that used in the first embodiment can be used.
- the above components and, if necessary, additives are uniformly mixed with a mixer such as a tumbler mixer or a Henschel mixer or a blender so as to have a predetermined content. After that, the mixture is kneaded while being heated with a kneader, a roll, a disper, an azihomo mixer, a planetary mixer or the like, and this can be produced by tableting into a tablet shape.
- a mixer such as a tumbler mixer or a Henschel mixer or a blender
- the temperature at the time of kneading needs to be in a temperature range in which a curing reaction does not occur, and although it depends on the composition of the epoxy resin and the curing agent, melt kneading is preferably performed at about 70 to 150 ° C.
- the tablet-shaped resin composition can be used for semiconductor encapsulation by known molding methods such as a transfer molding method, an injection molding method and a compression molding method.
- the resin composition of the present embodiment is in the form of a sheet, it is obtained by heating and melting the resin composition heat-kneaded as described above between the pressure members, compressing it, and forming it into a sheet. More specifically, the resin composition is supplied onto a heat-resistant release film such as a polyester film so as to have a substantially uniform thickness to form a resin layer, and then the resin layer is rolled while being heated and softened. And roll by hot press. At that time, a heat-resistant film such as a polyester film is also arranged on the resin layer. After rolling the resin layer to a desired thickness in this way, it is cooled and solidified, the heat-resistant film is peeled off, and further cut into a desired size and shape if necessary. As a result, a resin sheet for encapsulating a semiconductor can be obtained.
- the heating temperature for softening the resin layer is usually about 70 to 150 ° C.
- the sheet-shaped resin composition can be used for semiconductor encapsulation by a compression molding method.
- the sheet-shaped resin composition preferably has a thickness of 0.1 mm or more and 2 mm or less. If it is within the above range, there is no risk of damage, it is excellent in handleability, and it is easy to carry it into a compression molding die.
- the minimum melt viscosity ⁇ min of the tablet or sheet resin composition of the present embodiment is 1 mPa ⁇ s or more and 68,000 mPa ⁇ s or less, preferably 60,000 mPa ⁇ s or less, more preferably 50,000 mPa ⁇ s or less, and most. Preferably, it is 40,000 mPa ⁇ s or less. If it exceeds the above range, the filling property is lowered, and voids and unfilled portions may be generated.
- the lower limit is not particularly limited, but for example, 1 mPa ⁇ s or more, or 50 mPa ⁇ s or more is sufficient.
- Hardener ⁇ -naphthol aralkyl (manufactured by Toto Kasei Co., Ltd., SN-485)
- Inorganic filler Inorganic filler
- Inorganic filler 1 Alumina (made by Micron, AX3-10R)
- Inorganic filler 2 Silica (MUF-4, manufactured by Ryumori Co., Ltd.)
- Dispersant 1 High molecular weight ionic dispersant having a polycarboxylic acid as the main skeleton (manufactured by Crowder Japan Co., Ltd., HYPERMER KD-9, CAS No.
- Dispersant 2 High molecular weight ionic dispersant having a polycarboxylic acid as the main skeleton (manufactured by Claude Japan, HYPERMER KD-4, weight average molecular weight 1700, acid value 33 mgKOH)
- Dispersant 3 High molecular weight ionic dispersant having a polycarboxylic acid as the main skeleton (manufactured by Croda Japan, HYPERMER KD-57)
- (Coupling agent) -Coupling agent 1 N-Phenylaminopropyltrimethoxysilane (manufactured by Toray Dow Corning Co., Ltd., CF-4083)
- Curing accelerator Tetraphenylphosphonium bis (naphthalene-2,3-dioxy) Phenyl silicate (manufactured by Sumitomo Bakelite)
- Curing accelerator 2 Tetraphenylphosphonium-4,4'-sulfonyl diphenolate (manufactured by Sumitomo Bakelite)
- Release agent Glycerin trimontanate (Recolve WE-4, manufactured by Client Japan)
- Release agent 2 Diethanolamine-Dimontan ester (manufactured by Client Japan, Recommon NC-133)
- (Colorant) -Colorant 1 Carbon black (manufactured by Tokai Carbon Co., Ltd., ERS-2001)
- (oil) -Oil 1 Carbonyl-terminated butylnitrile rubber (manufactured by Chori GLEX, CTBN1008SP)
- sica Silica (manufactured by Admatex, SC-2500-SQ)
- Examples 1 to 4, Comparative Example 1 The raw materials of the resin compositions having the formulations shown in Table 1 are pulverized and mixed by a super mixer for 5 minutes, and then the mixed raw materials are mixed with a screw rotation speed of 400 rpm and 100 ° C. It was melt-kneaded at the resin temperature. Next, a resin composition melt-kneaded from above a rotor having a diameter of 20 cm was supplied at a rate of 2 kg / hr, and the rotor was rotated at 3000 rpm to obtain a cylindrical shape heated to 115 ° C. by centrifugal force. A plurality of small holes (hole diameter 1.2 mm) on the outer peripheral portion were passed through.
- the obtained granular epoxy resin composition for sealing was stirred at 15 ° C. for 3 hours under an air stream in which the relative humidity was adjusted to 55% RH.
- the obtained sealing resin composition was evaluated for the following items by the methods shown below.
- melt viscosity (175 ° C)
- the melt viscosity was measured using a slit type viscosity measuring device. Specifically, using a low-pressure transfer molding machine (40t manual press manufactured by NEC Co., Ltd.), the mold temperature is 175 ° C., the injection speed is Q: 178mm, 3 / sec, the width W: 15mm, and the thickness. D: P1 by injecting the obtained sealing resin composition into a rectangular flow path of 1 mm and length: 175 mm, and using a pressure sensor 1 embedded at a position 25 mm from the upstream tip of the flow path of the transfer molding machine.
- the minimum pressure loss ⁇ P min (kgf / cm 2 ) was set to the minimum pressure loss ⁇ P (kgf / cm 2 ) 5 seconds after the start of measurement.
- the melt viscosity converted from the minimum pressure loss ⁇ P min (kgf / cm 2 ) is defined as the minimum melt viscosity ⁇ min (mPa ⁇ s).
- t1 be the time when the melt viscosity reaches ⁇ min (mPa ⁇ s). Further, the time at which the melt viscosity increases after reaching ⁇ min (mPa ⁇ s) and reaches a point of ( ⁇ min +1000) (mPa ⁇ s) or more is defined as t2.
- Table 1 shows ⁇ P min (kgf / cm 2 ), ⁇ min (mPa ⁇ s), t1, ( ⁇ min +1000) (mPa ⁇ s) and t2.
- meltability of the obtained resin composition was evaluated using the "filling rate” described below as an index.
- the powder-granular sealing resin composition (7 g) obtained in Examples and Comparative Examples was added to an aluminum cup (diameter 50 mm, outer circumference height 10 mm, thickness 70 ⁇ m), and the oven was set at 175 ° C. for 3 minutes. It was heated. The cured resin composition was taken out from the aluminum cup, and the surface of the resin composition in contact with the bottom surface of the aluminum cup was photographed with a digital camera and imaged.
- the obtained image is binarized, and the area of the contact portion where the melted resin composition and the bottom surface of the aluminum cup are in contact with each other in the portion where the heated resin composition is melted and spread on the bottom surface of the aluminum cup (A1).
- the area (A2) of the gap portion where the molten resin composition and the bottom surface of the aluminum cup are not in contact with each other was measured, and the filling rate (%) was calculated as shown by the formula (1).
- Filling rate [%] (A1 / (A1 + A2)) x 100 ... (1)
- Table 1 The results of each are shown in Table 1 below.
- a mold for measuring spiral flow according to EMMI-1-66 has a mold temperature of 175 ° C, an injection pressure of 6.9 MPa, and a holding time.
- the resin composition was injected under the condition of 120 seconds, and the flow length was measured.
- Spiral flow is an index of liquidity, and the larger the value, the better the liquidity.
- the unit is cm.
- the measurement of the meltability (filling rate) of the comparative example (* 1) indicates that the resin composition did not melt and remained granular.
- the sealing resin composition of the examples has excellent meltability and fluidity, and is suitable as a sealing material used for sealing a semiconductor element mounted on a substrate by a compression molding method. It was usable.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Epoxy Resins (AREA)
Abstract
Description
(B)硬化剤と、
(C)無機フィラーと、
(D)分散剤と、を含む半導体封止用の樹脂組成物であって、
以下<溶融粘度測定条件>において測定される最低溶融粘度ηminが、1mPa・s以上68000mPa・s以下であり、
顆粒状である、半導体封止用樹脂組成物。
<溶融粘度測定条件>
金型温度:175℃、注入速度Q:178mm3/秒の条件にて、幅W:15mm、厚さD:1mm、長さ:175mmの矩形状の流路を有するスリット式粘度測定装置を用いて測定する。溶融粘度測定開始後5秒後以降における最低溶融粘度をηminとする。 According to the present invention, at least one thermosetting resin selected from the group consisting of (A) epoxy resin and bismaleimide resin, and
(B) Hardener and
(C) Inorganic filler and
(D) A resin composition for encapsulating a semiconductor, which comprises a dispersant.
The minimum melt viscosity η min measured in the following <Measurement conditions for melt viscosity> is 1 mPa · s or more and 68,000 mPa · s or less.
A granular resin composition for encapsulating semiconductors.
<Measurement conditions for melt viscosity>
Mold temperature: 175 ° C., injection rate Q: at 178 mm 3 / sec condition, the width W: a slit-type viscosity measuring apparatus having a rectangular shaped flow path of 175mm: 15 mm, thickness D: 1 mm, length To measure. Let η min be the minimum melt viscosity 5 seconds after the start of melt viscosity measurement.
基板上に搭載された半導体素子と、
前記半導体素子を封止する封止部材と、を備える半導体装置であって、
前記封止部材が、上記半導体封止用樹脂組成物の硬化物からなる、半導体装置が提供される。 Further, according to the present invention.
Semiconductor elements mounted on the substrate and
A semiconductor device including a sealing member for sealing the semiconductor element.
A semiconductor device is provided in which the sealing member is a cured product of the semiconductor sealing resin composition.
(A)エポキシ樹脂と、
(B)硬化剤と、
(C)無機フィラーと、
(D)分散剤と、を含む半導体封止用樹脂組成物であって、
前記エポキシ樹脂(A)が、ビフェニル型エポキシ樹脂、ビスフェノール型エポキシ樹脂、スチルベン型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ノボラック型エポキシ樹脂、多官能エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ナフトール型エポキシ樹脂、トリアジン核含有エポキシ樹脂、有橋環状炭化水素化合物変性フェノール型エポキシ樹脂からなる群より選択される少なくとも1つを含み、
前記分散剤(D)が、ポリカルボン酸を主骨格とする高分子イオン性分散剤であり、
前記分散剤(D)が、樹脂組成物全体に対して、0.01質量%以上5.0質量%以下の量である、半導体封止用樹脂組成物が提供される。
本実施形態の半導体封止用樹脂組成物は、タブレット状、シート状または顆粒状のいずれの形状であっても良い。 According to the present invention
(A) Epoxy resin and
(B) Hardener and
(C) Inorganic filler and
(D) A resin composition for encapsulating a semiconductor, which comprises a dispersant.
The epoxy resin (A) is a biphenyl type epoxy resin, a bisphenol type epoxy resin, a stillben type epoxy resin, a phenol novolac type epoxy resin, a novolac type epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl type epoxy resin, a naphthol type epoxy resin, Contains at least one selected from the group consisting of triazine nuclei-containing epoxy resins and bridged cyclic hydrocarbon compound modified phenolic epoxy resins.
The dispersant (D) is a polymer ionic dispersant having a polycarboxylic acid as a main skeleton.
A resin composition for semiconductor encapsulation is provided in which the dispersant (D) is in an amount of 0.01% by mass or more and 5.0% by mass or less with respect to the entire resin composition.
The resin composition for encapsulating a semiconductor of the present embodiment may be in the shape of a tablet, a sheet, or granules.
第1の実施形態における半導体封止用樹脂組成物は、顆粒状である(以下、「顆粒状樹脂組成物」、または単に「樹脂組成物」と称する)。本実施形態の顆粒状樹脂組成物は、(A)エポキシ樹脂およびビスマレイミド樹脂からなる群より選択される少なくとも1つの熱硬化性樹脂と、(B)硬化剤と、(C)無機フィラーと、(D)分散剤とを含む。また、本実施形態の顆粒状樹脂組成物は、1mPa・s以上68000mPa・s以下の最低溶融粘度を有する。 (First Embodiment)
The resin composition for encapsulating a semiconductor in the first embodiment is in the form of granules (hereinafter, referred to as "granular resin composition" or simply "resin composition"). The granular resin composition of the present embodiment comprises at least one thermosetting resin selected from the group consisting of (A) epoxy resin and bismaleimide resin, (B) a curing agent, and (C) an inorganic filler. (D) Includes a dispersant. Further, the granular resin composition of the present embodiment has a minimum melt viscosity of 1 mPa · s or more and 68000 mPa · s or less.
本実施形態の顆粒状樹脂組成物に用いられる熱硬化性樹脂(A)は、エポキシ樹脂およびビスマレイミド樹脂より選択される少なくとも1種を含む。 (Thermosetting resin (A))
The thermosetting resin (A) used in the granular resin composition of the present embodiment contains at least one selected from an epoxy resin and a bismaleimide resin.
マレイミド基を2つ以上有する化合物は、たとえば下記一般式(1)に示す化合物および下記一般式(2)に示す化合物のうちの少なくとも一方を含む。これにより顆粒状樹脂組成物の硬化物のガラス転移温度を高めることができ、硬化物の耐熱性をより効果的に向上させることができる。 The bismaleimide resin used as the thermosetting resin (A) is a (co) polymer of a compound having two or more maleimide groups.
The compound having two or more maleimide groups includes, for example, at least one of the compound represented by the following general formula (1) and the compound represented by the following general formula (2). As a result, the glass transition temperature of the cured product of the granular resin composition can be increased, and the heat resistance of the cured product can be improved more effectively.
本実施形態の樹脂組成物に用いられる硬化剤(B)としては、たとえば重付加型の硬化剤、触媒型の硬化剤、および縮合型の硬化剤の3タイプに大別することができる。これらを単独で用いても2種以上を組み合わせて用いてもよい。 (Curing agent (B))
The curing agent (B) used in the resin composition of the present embodiment can be roughly classified into three types, for example, a polyaddition type curing agent, a catalytic type curing agent, and a condensation type curing agent. These may be used alone or in combination of two or more.
本実施形態の樹脂組成物に用いられる無機フィラー(C)としては、溶融破砕シリカ、溶融球状シリカ等の溶融シリカ;結晶シリカ、非晶質シリカ等のシリカ;二酸化ケイ素;アルミナ;水酸化アルミニウム;窒化珪素;および窒化アルミ等が挙げられる。これらは1種単独で用いても、2種以上を組み合わせて用いてもよい。粒子形状は限りなく真球状であることが好ましく、また、粒子の大きさの異なるものを混合することにより充填量を多くすることができる。また、樹脂組成物の融け性を向上させるため、シリカまたはアルミナを用いることが好ましく、シリカとしては溶融球状シリカを用いるのが好ましい。 (Inorganic filler (C))
Examples of the inorganic filler (C) used in the resin composition of the present embodiment include molten silica such as molten crushed silica and molten spherical silica; silica such as crystalline silica and amorphous silica; silicon dioxide; alumina; aluminum hydroxide; Silicon dioxide; and aluminum nitride and the like. These may be used alone or in combination of two or more. The particle shape is preferably spherical as much as possible, and the filling amount can be increased by mixing particles having different particle sizes. Further, in order to improve the meltability of the resin composition, it is preferable to use silica or alumina, and it is preferable to use fused spherical silica as the silica.
本実施形態の樹脂組成物に用いられる分散剤(D)として、ポリカルボン酸を主骨格とする高分子イオン性分散剤が用いられる。高分子イオン性分散剤は、無機フィラーに吸着する吸着性基として働くカルボキシル基と、上述の熱硬化性樹脂に対して相溶性を有する部位とを有することが好ましい。 (Dispersant (D))
As the dispersant (D) used in the resin composition of the present embodiment, a polymer ionic dispersant having a polycarboxylic acid as a main skeleton is used. The polymer ionic dispersant preferably has a carboxyl group that acts as an adsorptive group that adsorbs to the inorganic filler, and a moiety that is compatible with the above-mentioned thermosetting resin.
本実施形態の樹脂組成物は、硬化促進剤(E)を含んでもよい。硬化促進剤(E)としては、熱硬化性樹脂(A)と硬化剤(B)との硬化反応を促進することができるものであれば、特に制限することなく使用することができ、例えば、2-メチルイミダゾールや2-フェニルイミダゾール等のイミダゾール類、トリフェニルホスフィン、トリブチルホスフィン、トリメチルホスフィン等の有機ホスフィン類、1,8-ジアザ-ビシクロ(5,4,0)ウンデセン-7(DBU)、トリエタノールアミン、ベンジルジメチルアミン等の三級アミン類等が挙げられる。これらは、単独で用いても、2種以上を組み合わせて用いてもよい。 (Curing accelerator (E))
The resin composition of the present embodiment may contain a curing accelerator (E). The curing accelerator (E) can be used without particular limitation as long as it can accelerate the curing reaction between the thermosetting resin (A) and the curing agent (B), for example. Imidazoles such as 2-methylimidazole and 2-phenylimidazole, organic phosphines such as triphenylphosphine, tributylphosphine and trimethylphosphine, 1,8-diazabicyclo (5,4,0) undecene-7 (DBU), Examples thereof include tertiary amines such as triethanolamine and benzyldimethylamine. These may be used alone or in combination of two or more.
(カップリング剤)
本実施形態の樹脂組成物は、シランカップリング剤を含んでもよい。シランカップリング剤を使用することができる。シランカップリング剤としては、ビニルトリス(β-メトキシエトキシ)シラン、ビニルエトキシシラン、ビニルトリメトキシシラン等のビニルシラン類、γ-メタクリロキシプロピルトリメトキシシラン等の(メタ)アクリルシラン類、β-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、β-(3,4-エポキシシクロヘキシル)メチルトリメトキシシラン、β-(3,4-エポキシシクロヘキシル)エチルトリエトキシシラン、β-(3,4-エポキシシクロヘキシル)メチルトリエトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルトリエトキシシラン等のエポキシシラン類、N-β(アミノエチル)γ-アミノプロピルトリメトキシシラン、N-β(アミノエチル)γ-アミノプロピルトリエトキシシラン、N-β(アミノエチル)γ-アミノプロピルメチルジエトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-アミノプロピルトリメトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、N-フェニル-γ-アミノプロピルトリエトキシシラン等のアミノシラン類、γ-メルカプトプロピルトリメトキシシラン、γ-メルカプトプロピルトリエトキシシラン等のチオシラン類等が挙げられる。 The content of the curing accelerator (E) is preferably 0.1% by mass or more and 2% by mass or less with respect to the total amount of the thermosetting resin (A) and the curing agent (B). If the content of the curing accelerator is less than the above lower limit, the curing promoting effect tends to be unable to be enhanced. Further, if it is more than the above upper limit value, problems tend to occur in fluidity and moldability, and it may lead to an increase in manufacturing cost.
(Coupling agent)
The resin composition of the present embodiment may contain a silane coupling agent. A silane coupling agent can be used. Examples of the silane coupling agent include vinylsilanes such as vinyltris (β-methoxyethoxy) silane, vinylethoxysilane and vinyltrimethoxysilane, (meth) acrylic silanes such as γ-methacryloxypropyltrimethoxysilane, and β- (3). , 4-epoxycyclohexyl) ethyltrimethoxysilane, β- (3,4-epoxycyclohexyl) methyltrimethoxysilane, β- (3,4-epoxycyclohexyl) ethyltriethoxysilane, β- (3,4-epoxycyclohexyl) ) Epoxysilanes such as methyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, N-β (aminoethyl) γ-aminopropyltrimethoxysilane, N-β ( Aminoethyl) γ-aminopropyltriethoxysilane, N-β (aminoethyl) γ-aminopropylmethyldiethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, N-phenyl-γ-amino Examples thereof include aminosilanes such as propyltrimethoxysilane and N-phenyl-γ-aminopropyltriethoxysilane, and thiosilanes such as γ-mercaptopropyltrimethoxysilane and γ-mercaptopropyltriethoxysilane.
本実施形態の樹脂組成物には、上記成分に加え、本発明の目的とする所望の特性を阻害しない範囲で、従来公知の添加剤、例えば、難燃剤、着色剤、シリコーン可とう剤、及びイオントラップ剤等を必要に応じて使用してもよい。 (Other additives)
In addition to the above components, the resin composition of the present embodiment contains conventionally known additives such as flame retardants, colorants, silicone flexible agents, and silicone flexible agents, as long as they do not interfere with the desired properties of the present invention. An ion trap agent or the like may be used as needed.
また、ηmin到達後、溶融粘度が上昇して(ηmin+1000)(mPa・s)以上となる時刻をt2としたとき、t2-t1の下限は、1秒以上である。t2-t1の上限は、30秒以下であり、好ましくは25秒以下であり、より好ましくは、20秒以下である。t2-t1を上記下限値以上とすることで、樹脂組成物の可使時間を充分に取ることができ、封止材の充填性を良好とすることができる。また、t2-t1を上記上限値以下とすることで、硬化ムラを抑制でき、成形サイクルを長くすることができ、製造効率の低下を防ぐことができる。 In the present embodiment, the upper limit of the time t1 at which the minimum melt viscosity η min measured by the slit type viscosity measuring device is reached is 15 seconds or less, preferably 12 seconds or less, and more preferably 10 seconds or less. is there. As a result, the filling property of the sealing material is improved. The lower limit of the time t1 at which the minimum melt viscosity η min measured by the slit type viscosity measuring device is reached is not particularly limited, but is, for example, 5 seconds or more.
Further, when t2 is the time when the melt viscosity increases after reaching η min and becomes (η min +1000) (mPa · s) or more, the lower limit of t2-t1 is 1 second or more. The upper limit of t2-t1 is 30 seconds or less, preferably 25 seconds or less, and more preferably 20 seconds or less. By setting t2-t1 to the above lower limit value or more, the usable time of the resin composition can be sufficiently taken, and the filling property of the sealing material can be improved. Further, by setting t2-t1 to the above upper limit value or less, uneven curing can be suppressed, the molding cycle can be lengthened, and a decrease in manufacturing efficiency can be prevented.
本実施形態の顆粒状樹脂組成物の調製方法としては、上記成分を含有し、粒子径分布が上記のような範囲となるような粒子状のものが製造できれば、特に限定されない。具体的には、例えば、以下のようにして製造することができる。まず、上記成分および及び必要に応じて添加剤を所定の含有量となるように、タンブラーミキサーやヘンシェルミキサー等のミキサーやブレンダー等で均一に混合した後、ニーダー、ロール、ディスパー、アジホモミキサー、及びプラネタリーミキサー等で加熱しながら混練する。なお、混練時の温度としては、硬化反応が生じない温度範囲である必要があり、エポキシ樹脂及び硬化剤の組成にもよるが、70~150℃程度で溶融混練することが好ましい。混練後に冷却固化し、固化された混練物を粉砕機等で粉砕する。これにより、顆粒状の樹脂組成物を製造することができる。その後、粒子径分布が上記のような範囲となるように、樹脂組成物を篩にかけてもよい。 (Manufacturing of granular resin composition)
The method for preparing the granular resin composition of the present embodiment is not particularly limited as long as it can produce a granular resin composition containing the above components and having a particle size distribution in the above range. Specifically, for example, it can be produced as follows. First, the above components and, if necessary, additives are uniformly mixed with a mixer such as a tumbler mixer or a Henschel mixer or a blender so as to have a predetermined content, and then a kneader, a roll, a disper, an ajihomo mixer, etc. And knead while heating with a planetary mixer or the like. The temperature at the time of kneading needs to be in a temperature range in which a curing reaction does not occur, and although it depends on the composition of the epoxy resin and the curing agent, melt kneading is preferably performed at about 70 to 150 ° C. After kneading, it is cooled and solidified, and the solidified kneaded product is crushed with a crusher or the like. Thereby, a granular resin composition can be produced. Then, the resin composition may be sieved so that the particle size distribution is in the above range.
本実施形態の顆粒状樹脂組成物は、リードフレームまたは回路基板上に搭載された半導体素子を、圧縮成形法を用いて封止するための封止材料として用いられる。 (Use)
The granular resin composition of the present embodiment is used as a sealing material for sealing a semiconductor element mounted on a lead frame or a circuit board by using a compression molding method.
第2の実施形態における半導体封止用樹脂組成物は、タブレット状またはシート状である(以下、「タブレットまたはシート状樹脂組成物」と称する)。本実施形態のタブレット状またはシート状樹脂組成物は、(A)エポキシ樹脂と、(B)硬化剤と、(C)無機フィラーと、(D)分散剤とを含む。本実施形態の樹脂組成物において、エポキシ樹脂(A)は、ビフェニル型エポキシ樹脂、ビスフェノール型エポキシ樹脂、スチルベン型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ノボラック型エポキシ樹脂、多官能エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ナフトール型エポキシ樹脂、トリアジン核含有エポキシ樹脂、有橋環状炭化水素化合物変性フェノール型エポキシ樹脂からなる群より選択される少なくとも1つを含む。また、本実施形態において、分散剤(D)は、ポリカルボン酸を主骨格とする高分子イオン性分散剤であり、分散剤(D)は、樹脂組成物全体に対して、0.01質量%以上5.0質量%以下の量である。 (Second Embodiment)
The semiconductor encapsulating resin composition in the second embodiment is in the form of a tablet or a sheet (hereinafter, referred to as “tablet or sheet-like resin composition”). The tablet-shaped or sheet-shaped resin composition of the present embodiment contains (A) an epoxy resin, (B) a curing agent, (C) an inorganic filler, and (D) a dispersant. In the resin composition of the present embodiment, the epoxy resin (A) is a biphenyl type epoxy resin, a bisphenol type epoxy resin, a stillben type epoxy resin, a phenol novolac type epoxy resin, a novolac type epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl type. It contains at least one selected from the group consisting of an epoxy resin, a naphthol type epoxy resin, a triazine nucleus-containing epoxy resin, and a bridged cyclic hydrocarbon compound modified phenol type epoxy resin. Further, in the present embodiment, the dispersant (D) is a polymer ionic dispersant having a polycarboxylic acid as a main skeleton, and the dispersant (D) is 0.01 mass by mass with respect to the entire resin composition. The amount is% or more and 5.0% by mass or less.
(熱硬化性樹脂)
・エポキシ樹脂1:ビフェニル型エポキシ樹脂(三菱化学社製、YX4000K)
・エポキシ樹脂2:ビフェニルアラルキル型エポキシ樹脂(日本化薬社製、NC3000L) The components used in Examples and Comparative Examples are shown below.
(Thermosetting resin)
-Epoxy resin 1: Biphenyl type epoxy resin (manufactured by Mitsubishi Chemical Corporation, YX4000K)
-Epoxy resin 2: Biphenyl aralkyl type epoxy resin (manufactured by Nippon Kayaku Co., Ltd., NC3000L)
・硬化剤1:α-ナフトールアラルキル(東都化成社製、SN-485) (Hardener)
・ Hardener 1: α-naphthol aralkyl (manufactured by Toto Kasei Co., Ltd., SN-485)
・無機フィラー1:アルミナ(マイクロン社製、AX3-10R)
・無機フィラー2:シリカ(龍森社製、MUF-4) (Inorganic filler)
-Inorganic filler 1: Alumina (made by Micron, AX3-10R)
-Inorganic filler 2: Silica (MUF-4, manufactured by Ryumori Co., Ltd.)
・分散剤1:ポリカルボン酸を主骨格とする高分子イオン性分散剤(クローダジャパン株式会社製、HYPERMER KD-9、CAS No.58128-22-6、重量平均分子量 760、酸価 74mgKOH、融点 20℃)
・分散剤2:ポリカルボン酸を主骨格とする高分子イオン性分散剤(クローダジャパン社製、HYPERMER KD-4、重量平均分子量 1700、酸価 33mgKOH)
・分散剤3:ポリカルボン酸を主骨格とする高分子イオン性分散剤(クローダジャパン社製、HYPERMER KD-57) (Dispersant)
Dispersant 1: High molecular weight ionic dispersant having a polycarboxylic acid as the main skeleton (manufactured by Crowder Japan Co., Ltd., HYPERMER KD-9, CAS No. 58128-22-6, weight average molecular weight 760, acid value 74 mgKOH, melting point 20 ° C)
Dispersant 2: High molecular weight ionic dispersant having a polycarboxylic acid as the main skeleton (manufactured by Claude Japan, HYPERMER KD-4, weight average molecular weight 1700, acid value 33 mgKOH)
Dispersant 3: High molecular weight ionic dispersant having a polycarboxylic acid as the main skeleton (manufactured by Croda Japan, HYPERMER KD-57)
・カップリング剤1:N-フェニルアミノプロピルトリメトキシシラン(東レ・ダウコーニング株式会社製、CF-4083) (Coupling agent)
-Coupling agent 1: N-Phenylaminopropyltrimethoxysilane (manufactured by Toray Dow Corning Co., Ltd., CF-4083)
・硬化促進剤1:テトラフェニルホスホニウムビス(ナフタレン-2,3-ジオキシ)フェニルシリケート(住友ベークライト社製)
・硬化促進剤2:テトラフェニルホスホニウム-4,4'-スルフォニルジフェノラート(住友ベークライト社製) (Curing accelerator)
-Curing accelerator 1: Tetraphenylphosphonium bis (naphthalene-2,3-dioxy) Phenyl silicate (manufactured by Sumitomo Bakelite)
-Curing accelerator 2: Tetraphenylphosphonium-4,4'-sulfonyl diphenolate (manufactured by Sumitomo Bakelite)
・離型剤1:グリセリントリモンタン酸エステル(クライアント・ジャパン社製、リコルブ WE-4)
・離型剤2:ジエタノールアミン ・ジモンタンエステル(クライアント・ジャパン社製、リコモント NC-133) (Release agent)
-Release agent 1: Glycerin trimontanate (Recolve WE-4, manufactured by Client Japan)
-Release agent 2: Diethanolamine-Dimontan ester (manufactured by Client Japan, Recommon NC-133)
・着色剤1:カーボンブラック(東海カーボン社製、ERS-2001)
(オイル)
・オイル1:カルボニル末端ブチルニトリルゴム(蝶理GLEX社製、CTBN1008SP)
(シリカ)
・シリカ1:シリカ(アドマテックス社製、SC-2500-SQ) (Colorant)
-Colorant 1: Carbon black (manufactured by Tokai Carbon Co., Ltd., ERS-2001)
(oil)
-Oil 1: Carbonyl-terminated butylnitrile rubber (manufactured by Chori GLEX, CTBN1008SP)
(silica)
-Silica 1: Silica (manufactured by Admatex, SC-2500-SQ)
表1で示す配合の樹脂組成物の原材料をスーパーミキサーにより5分間粉砕混合したのち、この混合原料を直径65mmのシリンダー内径を持つ同方向回転二軸押出機にてスクリュー回転数400rpm、100℃の樹脂温度で溶融混練した。次に、直径20cmの回転子の上方より溶融混練された樹脂組成物を2kg/hrの割合で供給し、回転子を3000rpmで回転させて得られる遠心力によって、115℃に加熱された円筒状外周部の複数の小孔(孔径1.2mm)を通過させた。その後、冷却することで顆粒状の封止用エポキシ樹脂組成物を得た。得られた顆粒状の封止用樹脂組成物は、15℃で相対湿度を55%RHに調整した空気気流下3時間撹拌した。得られた封止用樹脂組成物を、以下の項目について、以下に示す方法により評価した。 (Examples 1 to 4, Comparative Example 1)
The raw materials of the resin compositions having the formulations shown in Table 1 are pulverized and mixed by a super mixer for 5 minutes, and then the mixed raw materials are mixed with a screw rotation speed of 400 rpm and 100 ° C. It was melt-kneaded at the resin temperature. Next, a resin composition melt-kneaded from above a rotor having a diameter of 20 cm was supplied at a rate of 2 kg / hr, and the rotor was rotated at 3000 rpm to obtain a cylindrical shape heated to 115 ° C. by centrifugal force. A plurality of small holes (hole diameter 1.2 mm) on the outer peripheral portion were passed through. Then, it cooled to obtain the granular epoxy resin composition for sealing. The obtained granular resin composition for sealing was stirred at 15 ° C. for 3 hours under an air stream in which the relative humidity was adjusted to 55% RH. The obtained sealing resin composition was evaluated for the following items by the methods shown below.
スリット式粘度測定装置を用いて、溶融粘度を測定した。具体的には、低圧トランスファー成形機(NEC(株)製40tマニュアルプレス)を用いて、金型温度:175℃、注入速度Q:178mm3/秒の条件にて、幅W:15mm、厚さD:1mm、長さ:175mmの矩形状の流路に得られた封止用樹脂組成物を注入し、トランスファー成形機の流路の上流先端から25mmの位置に埋設した圧力センサー1にてP1(kgf/cm2)を測定し、流路の上流先端から75mmの位置に埋設した圧力センサー2にて圧力P2(kgf/cm2)を測定し、(P1-P2)で表される圧力損失ΔP(kgf/cm2)の経時変化を測定した。圧力センサー1と圧力センサー2の距離はL:50mmとした。次いで、測定結果から、封止用樹脂組成物の流動時における圧力損失ΔPを算出して、圧力損失ΔPが最低となる点を最低圧力損失ΔPmin(kgf/cm2)とした。測定開始直後は、圧力の測定結果が安定しないため、最低圧力損失ΔPmin(kgf/cm2)は、測定開始後5秒以降における最低圧力損失ΔP(kgf/cm2)とした。
上記圧力損失ΔP(kgf/cm2)は、以下の式により、溶融粘度η(mPa・s)に換算できる。
η(mPa・s)=(ΔP/10.1972×106・WD3)×103/12QL
最低圧力損失ΔPmin(kgf/cm2)より換算した溶融粘度を最低溶融粘度ηmin(mPa・s)とする。
溶融粘度がηmin(mPa・s)に到達する時刻をt1とする。またηmin(mPa・s)到達後、溶融粘度が上昇して、(ηmin+1000)(mPa・s)以上となる点に到達した時刻をt2とする。
表1にΔPmin(kgf/cm2)、ηmin(mPa・s)、t1、(ηmin+1000)(mPa・s)およびt2を示す。 (Minimum melt viscosity (175 ° C))
The melt viscosity was measured using a slit type viscosity measuring device. Specifically, using a low-pressure transfer molding machine (40t manual press manufactured by NEC Co., Ltd.), the mold temperature is 175 ° C., the injection speed is Q: 178mm, 3 / sec, the width W: 15mm, and the thickness. D: P1 by injecting the obtained sealing resin composition into a rectangular flow path of 1 mm and length: 175 mm, and using a pressure sensor 1 embedded at a position 25 mm from the upstream tip of the flow path of the transfer molding machine. (Kgf / cm 2 ) is measured, pressure P2 (kgf / cm 2 ) is measured by a pressure sensor 2 embedded at a position 75 mm from the upstream tip of the flow path, and pressure loss represented by (P1-P2) is measured. The time course of ΔP (kgf / cm 2) was measured. The distance between the pressure sensor 1 and the pressure sensor 2 was set to L: 50 mm. Next, the pressure loss ΔP at the time of flow of the sealing resin composition was calculated from the measurement results, and the point where the pressure loss ΔP became the minimum was defined as the minimum pressure loss ΔP min (kgf / cm 2 ). Since the pressure measurement result is not stable immediately after the start of measurement, the minimum pressure loss ΔP min (kgf / cm 2 ) was set to the minimum pressure loss ΔP (kgf / cm 2 ) 5 seconds after the start of measurement.
The pressure loss ΔP (kgf / cm 2 ) can be converted into a melt viscosity η (mPa · s) by the following formula.
η (mPa · s) = (ΔP / 10.1972 × 10 6 · WD 3 ) × 10 3 / 12QL
The melt viscosity converted from the minimum pressure loss ΔP min (kgf / cm 2 ) is defined as the minimum melt viscosity η min (mPa · s).
Let t1 be the time when the melt viscosity reaches η min (mPa · s). Further, the time at which the melt viscosity increases after reaching η min (mPa · s) and reaches a point of (η min +1000) (mPa · s) or more is defined as t2.
Table 1 shows ΔP min (kgf / cm 2 ), η min (mPa · s), t1, (η min +1000) (mPa · s) and t2.
得られた樹脂組成物の融け性を、以下に記載する「充填率」を指標として評価した。まず、アルミカップ(直径50mm、外周高さ10mm、厚み70μm)に実施例及び比較例の得られた粉粒状の封止用樹脂組成物(7g)を加え、175℃に設定したオーブンで3分加熱した。アルミカップから硬化した樹脂組成物を取りだし、アルミカップの底面と接していた樹脂組成物の面をデジタルカメラで撮影し画像化した。得られた画像を二値化し、加熱後の樹脂組成物がアルミカップ底面上で融けて広がった部分において、溶融した樹脂組成物とアルミカップ底面とが接触している接触部の面積(A1)と、溶融した樹脂組成物とアルミカップ底面とが接触していない空隙部の面積(A2)を計測し、充填率(%)を式(1)で示すように算出した。充填率(%)の値が大きいほど、樹脂組成物の融け性が優れていることを示す。
[充填率(%)]
充填率[%]=(A1/(A1+A2))×100・・・(1)
それぞれの結果を、以下の表1に示す。 (Melting property (filling rate))
The meltability of the obtained resin composition was evaluated using the "filling rate" described below as an index. First, the powder-granular sealing resin composition (7 g) obtained in Examples and Comparative Examples was added to an aluminum cup (diameter 50 mm, outer circumference height 10 mm, thickness 70 μm), and the oven was set at 175 ° C. for 3 minutes. It was heated. The cured resin composition was taken out from the aluminum cup, and the surface of the resin composition in contact with the bottom surface of the aluminum cup was photographed with a digital camera and imaged. The obtained image is binarized, and the area of the contact portion where the melted resin composition and the bottom surface of the aluminum cup are in contact with each other in the portion where the heated resin composition is melted and spread on the bottom surface of the aluminum cup (A1). The area (A2) of the gap portion where the molten resin composition and the bottom surface of the aluminum cup are not in contact with each other was measured, and the filling rate (%) was calculated as shown by the formula (1). The larger the filling rate (%) value, the better the meltability of the resin composition.
[Filling rate(%)]
Filling rate [%] = (A1 / (A1 + A2)) x 100 ... (1)
The results of each are shown in Table 1 below.
低圧トランスファー成形機(コータキ精機株式会社製、KTS-15)を用いて、EMMI-1-66に準じたスパイラルフロー測定用金型に、金型温度175℃、注入圧力6.9MPa、保圧時間120秒の条件で、樹脂組成物を注入し、流動長を測定した。スパイラルフローは、流動性の指標であり、数値が大きい方が、流動性が良好である。単位はcm。 (Liquidity (spiral flow))
Using a low-pressure transfer molding machine (KTS-15, manufactured by Kotaki Seiki Co., Ltd.), a mold for measuring spiral flow according to EMMI-1-66 has a mold temperature of 175 ° C, an injection pressure of 6.9 MPa, and a holding time. The resin composition was injected under the condition of 120 seconds, and the flow length was measured. Spiral flow is an index of liquidity, and the larger the value, the better the liquidity. The unit is cm.
上記方法で得られた顆粒状の封止用樹脂組成物を、長さ80mm以上、高さ4mm、巾10mmの試験片を作製した。この試験片を、ポストキュアした後、クロスヘッド速度2mm/min、支点間距離64mmの条件で曲げ応力を徐々に加えて、荷重―歪み曲線を求め、試験片の曲げ弾性率を計算した。N=2で測定を行い、その平均値を代表値とした。 (Elastic modulus at room temperature (25 ° C))
A test piece having a length of 80 mm or more, a height of 4 mm, and a width of 10 mm was prepared from the granular sealing resin composition obtained by the above method. After post-curing this test piece, bending stress was gradually applied under the conditions of a crosshead speed of 2 mm / min and a distance between fulcrums of 64 mm to obtain a load-strain curve, and the flexural modulus of the test piece was calculated. The measurement was performed at N = 2, and the average value was used as a representative value.
上記方法で得られた顆粒状の封止用樹脂組成物を、長さ80mm以上、高さ4mm、巾10mmの試験片を作製した。この試験片を、ポストキュアした後、260度の恒温槽内でクロスヘッド速度2mm/min、支点間距離64mmの条件で曲げ応力を徐々に加えて、荷重―歪み曲線を求め、試験片の曲げ弾性率を計算した。N=2で測定を行い、その平均値を代表値とした。 (Elastic modulus at 260 ° C)
A test piece having a length of 80 mm or more, a height of 4 mm, and a width of 10 mm was prepared from the granular sealing resin composition obtained by the above method. After post-curing this test piece, bending stress is gradually applied under the conditions of a crosshead speed of 2 mm / min and a distance between fulcrums of 64 mm in a constant temperature bath at 260 degrees to obtain a load-strain curve and bend the test piece. The elastic modulus was calculated. The measurement was performed at N = 2, and the average value was used as a representative value.
Claims (23)
- (A)エポキシ樹脂およびビスマレイミド樹脂からなる群より選択される少なくとも1つの熱硬化性樹脂と、
(B)硬化剤と、
(C)無機フィラーと、
(D)分散剤と、を含む半導体封止用の樹脂組成物であって、
以下<溶融粘度測定条件>において測定される最低溶融粘度ηminが、1mPa・s以上68000mPa・s以下であり、
顆粒状である、半導体封止用樹脂組成物。
<溶融粘度測定条件>
金型温度:175℃、注入速度Q:178mm3/秒の条件にて、幅W:15mm、厚さD:1mm、長さ:175mmの矩形状の流路を有するスリット式粘度測定装置を用いて測定する。溶融粘度測定開始後5秒後以降における最低溶融粘度をηminとする。 (A) At least one thermosetting resin selected from the group consisting of an epoxy resin and a bismaleimide resin, and
(B) Hardener and
(C) Inorganic filler and
(D) A resin composition for encapsulating a semiconductor, which comprises a dispersant.
The minimum melt viscosity η min measured in the following <Measurement conditions for melt viscosity> is 1 mPa · s or more and 68,000 mPa · s or less.
A granular resin composition for encapsulating semiconductors.
<Measurement conditions for melt viscosity>
Mold temperature: 175 ° C., injection rate Q: at 178 mm 3 / sec condition, the width W: a slit-type viscosity measuring apparatus having a rectangular shaped flow path of 175mm: 15 mm, thickness D: 1 mm, length To measure. Let η min be the minimum melt viscosity 5 seconds after the start of melt viscosity measurement. - 前記分散剤(D)が、ポリカルボン酸を主骨格とする高分子イオン性分散剤である、請求項1に記載の半導体封止用樹脂組成物。 The resin composition for semiconductor encapsulation according to claim 1, wherein the dispersant (D) is a polymer ionic dispersant having a polycarboxylic acid as a main skeleton.
- 前記ポリカルボン酸を主骨格とする高分子イオン性分散剤が、下記式(3)で示される化合物を含む、請求項2に記載の半導体封止用樹脂組成物。
- 前記熱硬化性樹脂が前記エポキシ樹脂を含み、前記エポキシ樹脂が、ビフェニル型エポキシ樹脂、ビスフェノール型エポキシ樹脂、スチルベン型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ノボラック型エポキシ樹脂、多官能エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ナフトール型エポキシ樹脂、トリアジン核含有エポキシ樹脂、有橋環状炭化水素化合物変性フェノール型エポキシ樹脂からなる群より選択される少なくとも1つを含む、請求項1~3のいずれかに記載の半導体封止用樹脂組成物。 The thermosetting resin contains the epoxy resin, and the epoxy resin is a biphenyl type epoxy resin, a bisphenol type epoxy resin, a stillben type epoxy resin, a phenol novolac type epoxy resin, a novolak type epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl. The invention according to any one of claims 1 to 3, further comprising at least one selected from the group consisting of a type epoxy resin, a naphthol type epoxy resin, a triazine nucleus-containing epoxy resin, and a bridged cyclic hydrocarbon compound modified phenol type epoxy resin. Resin composition for encapsulating semiconductors.
- (E)硬化促進剤をさらに含む、請求項1~4のいずれかに記載の半導体封止用樹脂組成物。 (E) The resin composition for semiconductor encapsulation according to any one of claims 1 to 4, further comprising a curing accelerator.
- 前記無機フィラー(C)が、シリカおよびアルミナから選択される少なくとも1つを含む、請求項1~5のいずれかに記載の半導体封止用樹脂組成物。 The resin composition for semiconductor encapsulation according to any one of claims 1 to 5, wherein the inorganic filler (C) contains at least one selected from silica and alumina.
- 前記分散剤(D)が、樹脂組成物全体に対して、0.1質量%以上2.0質量%以下の量である、請求項1~6のいずれかに記載の半導体封止用樹脂組成物。 The semiconductor encapsulating resin composition according to any one of claims 1 to 6, wherein the dispersant (D) is in an amount of 0.1% by mass or more and 2.0% by mass or less with respect to the entire resin composition. Stuff.
- 前記無機フィラー(C)が、樹脂組成物全体に対して、80.0質量%以上97.0質量%以下の量である、請求項1~7のいずれかに記載の半導体封止用樹脂組成物。 The semiconductor encapsulating resin composition according to any one of claims 1 to 7, wherein the inorganic filler (C) is in an amount of 80.0% by mass or more and 97.0% by mass or less with respect to the entire resin composition. Stuff.
- 請求項1~8のいずれかに記載の半導体封止用の樹脂組成物であって、
前記<溶融粘度測定条件>において測定される、前記最低溶融粘度ηminに到達する時刻をt1とし、前記最低溶融粘度ηminに到達後、溶融粘度が上昇して(ηmin+1000)mPa・s以上となる点に到達した時刻をt2としたときに、t2-t1が1秒以上30秒以下である、半導体封止用樹脂組成物。 The resin composition for encapsulating a semiconductor according to any one of claims 1 to 8.
The time when the minimum melt viscosity η min measured in the <melt viscosity measurement condition> is reached is t1, and after reaching the minimum melt viscosity η min , the melt viscosity increases (η min +1000) mPa · s. A resin composition for encapsulating a semiconductor, in which t2-t1 is 1 second or more and 30 seconds or less, where t2 is the time when the above points are reached. - 請求項1~9のいずれかに記載の半導体封止用の樹脂組成物であって、
前記最低溶融粘度ηminに到達する時刻t1が5秒以上15秒以下である、半導体封止用樹脂組成物。 The resin composition for encapsulating a semiconductor according to any one of claims 1 to 9.
A resin composition for encapsulating a semiconductor, in which the time t1 at which the minimum melt viscosity η min is reached is 5 seconds or more and 15 seconds or less. - 請求項1~10のいずれかに記載の半導体封止用の樹脂組成物であって、
加熱後の樹脂組成物がアルミカップ底面上で融けて広がった部分において、以下<融け性>の試験において測定される充填率(%)が30%以上100%以下である、半導体封止用樹脂組成物。
<融け性>
アルミカップ(直径50mm、外周高さ10mm、厚み70μm)に樹脂組成物(7g)を加え、175℃に設定したオーブンで3分加熱する。アルミカップから硬化した樹脂組成物を取りだし、溶融した樹脂組成物とアルミカップ底面とが接触している接触部の面積をA1とし、溶融した樹脂組成物とアルミカップ底面とが接触していない空隙部の面積をA2としたときに、「充填率(%)」を以下の式(1)により算出する。
充填率[%]=(A1/(A1+A2))×100・・・(1) The resin composition for encapsulating a semiconductor according to any one of claims 1 to 10.
A semiconductor encapsulating resin in which the filling rate (%) measured in the <meltability> test below is 30% or more and 100% or less in the portion where the heated resin composition melts and spreads on the bottom surface of the aluminum cup. Composition.
<Melting property>
The resin composition (7 g) is added to an aluminum cup (diameter 50 mm, outer circumference height 10 mm, thickness 70 μm) and heated in an oven set at 175 ° C. for 3 minutes. The cured resin composition is taken out from the aluminum cup, the area of the contact portion where the molten resin composition and the bottom surface of the aluminum cup are in contact is set to A1, and the gap between the molten resin composition and the bottom surface of the aluminum cup is not in contact. When the area of the part is A2, the "filling rate (%)" is calculated by the following formula (1).
Filling rate [%] = (A1 / (A1 + A2)) x 100 ... (1) - 基板上に搭載された半導体素子と、
前記半導体素子を封止する封止部材と、を備える半導体装置であって、
前記封止部材が、請求項1~11のいずれかに記載の半導体封止用樹脂組成物の硬化物からなる、半導体装置。 Semiconductor elements mounted on the substrate and
A semiconductor device including a sealing member for sealing the semiconductor element.
A semiconductor device in which the sealing member is a cured product of the resin composition for sealing a semiconductor according to any one of claims 1 to 11. - (A)エポキシ樹脂と、
(B)硬化剤と、
(C)無機フィラーと、
(D)分散剤と、を含む半導体封止用樹脂組成物であって、
前記エポキシ樹脂(A)が、ビフェニル型エポキシ樹脂、ビスフェノール型エポキシ樹脂、スチルベン型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ノボラック型エポキシ樹脂、多官能エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ナフトール型エポキシ樹脂、トリアジン核含有エポキシ樹脂、有橋環状炭化水素化合物変性フェノール型エポキシ樹脂からなる群より選択される少なくとも1つを含み、
前記分散剤(D)が、ポリカルボン酸を主骨格とする高分子イオン性分散剤であり、
前記分散剤(D)が、樹脂組成物全体に対して、0.01質量%以上5.0質量%以下の量である、半導体封止用樹脂組成物。 (A) Epoxy resin and
(B) Hardener and
(C) Inorganic filler and
(D) A resin composition for encapsulating a semiconductor, which comprises a dispersant.
The epoxy resin (A) is a biphenyl type epoxy resin, a bisphenol type epoxy resin, a stillben type epoxy resin, a phenol novolac type epoxy resin, a novolac type epoxy resin, a polyfunctional epoxy resin, a phenol aralkyl type epoxy resin, a naphthol type epoxy resin, Contains at least one selected from the group consisting of triazine nuclei-containing epoxy resins and bridged cyclic hydrocarbon compound modified phenolic epoxy resins.
The dispersant (D) is a polymer ionic dispersant having a polycarboxylic acid as a main skeleton.
A resin composition for encapsulating a semiconductor, wherein the dispersant (D) is in an amount of 0.01% by mass or more and 5.0% by mass or less with respect to the entire resin composition. - 請求項13に記載の半導体封止用樹脂組成物であって、
タブレット状またはシート状である、半導体封止用樹脂組成物。 The semiconductor encapsulating resin composition according to claim 13.
A resin composition for encapsulating a semiconductor, which is in the form of a tablet or a sheet. - 請求項13に記載の半導体封止用樹脂組成物であって、
顆粒状である、半導体封止用樹脂組成物。 The semiconductor encapsulating resin composition according to claim 13.
A granular resin composition for encapsulating semiconductors. - ビスマレイミド樹脂をさらに含む、請求項13~15のいずれかに記載の半導体封止用樹脂組成物。 The resin composition for semiconductor encapsulation according to any one of claims 13 to 15, further comprising a bismaleimide resin.
- 以下<溶融粘度測定条件>において測定される最低溶融粘度ηminが、1mPa・s以上68000mPa・s以下である、請求項13~16のいずれかに記載の半導体封止用樹脂組成物。
<溶融粘度測定条件>
金型温度:175℃、注入速度Q:178mm3/秒の条件にて、幅W:15mm、厚さD:1mm、長さ:175mmの矩形状の流路を有するスリット式粘度測定装置を用いて測定する。溶融粘度測定開始後5秒後以降における最低溶融粘度をηminとする。 The resin composition for semiconductor encapsulation according to any one of claims 13 to 16, wherein the minimum melt viscosity η min measured in the following <Measurement conditions for melt viscosity> is 1 mPa · s or more and 68,000 mPa · s or less.
<Measurement conditions for melt viscosity>
Using a slit-type viscosity measuring device having a rectangular flow path with a width W: 15 mm, a thickness D: 1 mm, and a length: 175 mm under the conditions of a mold temperature of 175 ° C. and an injection speed of Q: 178 mm 3 / sec. To measure. Let η min be the minimum melt viscosity 5 seconds after the start of melt viscosity measurement. - 前記ポリカルボン酸を主骨格とする高分子イオン性分散剤が、下記式(3)で示される化合物を含む、請求項13~17のいずれかに記載の半導体封止用樹脂組成物。
- (E)硬化促進剤をさらに含む、請求項13~18のいずれかに記載の半導体封止用樹脂組成物。 (E) The resin composition for semiconductor encapsulation according to any one of claims 13 to 18, further comprising a curing accelerator.
- 前記無機フィラー(C)が、シリカおよびアルミナから選択される少なくとも1つを含む、請求項13~19のいずれかに記載の半導体封止用樹脂組成物。 The resin composition for semiconductor encapsulation according to any one of claims 13 to 19, wherein the inorganic filler (C) contains at least one selected from silica and alumina.
- 前記分散剤(D)が、樹脂組成物全体に対して、0.1質量%以上2.0質量%以下の量である、請求項13~20のいずれかに記載の半導体封止用樹脂組成物。 The semiconductor encapsulating resin composition according to any one of claims 13 to 20, wherein the dispersant (D) is in an amount of 0.1% by mass or more and 2.0% by mass or less with respect to the entire resin composition. Stuff.
- 前記無機フィラー(C)が、樹脂組成物全体に対して、80.0質量%以上97.0質量%以下の量である、請求項13~21のいずれかに記載の半導体封止用樹脂組成物。 The semiconductor encapsulating resin composition according to any one of claims 13 to 21, wherein the inorganic filler (C) is in an amount of 80.0% by mass or more and 97.0% by mass or less with respect to the entire resin composition. Stuff.
- 基板上に搭載された半導体素子と、
前記半導体素子を封止する封止部材と、を備える半導体装置であって、
前記封止部材が、請求項13~22のいずれかに記載の半導体封止用樹脂組成物の硬化物からなる、半導体装置。 Semiconductor elements mounted on the substrate and
A semiconductor device including a sealing member for sealing the semiconductor element.
A semiconductor device in which the sealing member is a cured product of the resin composition for sealing a semiconductor according to any one of claims 13 to 22.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202080060595.3A CN114364736A (en) | 2019-08-30 | 2020-08-25 | Resin composition for semiconductor encapsulation and semiconductor device |
KR1020227009993A KR102435734B1 (en) | 2019-08-30 | 2020-08-25 | Resin composition for semiconductor encapsulation and semiconductor device |
JP2021521068A JP6950854B2 (en) | 2019-08-30 | 2020-08-25 | Resin composition for semiconductor encapsulation and semiconductor devices |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019-158029 | 2019-08-30 | ||
JP2019158029 | 2019-08-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2021039809A1 true WO2021039809A1 (en) | 2021-03-04 |
Family
ID=74685899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2020/032084 WO2021039809A1 (en) | 2019-08-30 | 2020-08-25 | Semiconductor encapsulation resin composition, and semiconductor device |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP6950854B2 (en) |
KR (1) | KR102435734B1 (en) |
CN (1) | CN114364736A (en) |
TW (1) | TW202116560A (en) |
WO (1) | WO2021039809A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016009814A (en) * | 2014-06-26 | 2016-01-18 | 京セラケミカル株式会社 | Resin sheet for sealing semiconductor, and resin seal-type semiconductor device |
JP2016219600A (en) * | 2015-05-20 | 2016-12-22 | 京セラ株式会社 | Die attach paste for semiconductor and semiconductor device |
JP2018024747A (en) * | 2016-08-09 | 2018-02-15 | 京セラ株式会社 | Resin composition for sealing and semiconductor device |
JP2018039925A (en) * | 2016-09-08 | 2018-03-15 | 京セラ株式会社 | Resin composition for semiconductor adhesion and semiconductor device |
WO2018150779A1 (en) * | 2017-02-14 | 2018-08-23 | 京セラ株式会社 | Resin composition, resin sheet, semiconductor device and method for producing semiconductor device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5189606B2 (en) | 2010-01-26 | 2013-04-24 | パナソニック株式会社 | Epoxy resin composition for semiconductor encapsulation, and semiconductor device |
-
2020
- 2020-08-25 WO PCT/JP2020/032084 patent/WO2021039809A1/en active Application Filing
- 2020-08-25 JP JP2021521068A patent/JP6950854B2/en active Active
- 2020-08-25 CN CN202080060595.3A patent/CN114364736A/en active Pending
- 2020-08-25 KR KR1020227009993A patent/KR102435734B1/en active IP Right Grant
- 2020-08-27 TW TW109129358A patent/TW202116560A/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016009814A (en) * | 2014-06-26 | 2016-01-18 | 京セラケミカル株式会社 | Resin sheet for sealing semiconductor, and resin seal-type semiconductor device |
JP2016219600A (en) * | 2015-05-20 | 2016-12-22 | 京セラ株式会社 | Die attach paste for semiconductor and semiconductor device |
JP2018024747A (en) * | 2016-08-09 | 2018-02-15 | 京セラ株式会社 | Resin composition for sealing and semiconductor device |
JP2018039925A (en) * | 2016-09-08 | 2018-03-15 | 京セラ株式会社 | Resin composition for semiconductor adhesion and semiconductor device |
WO2018150779A1 (en) * | 2017-02-14 | 2018-08-23 | 京セラ株式会社 | Resin composition, resin sheet, semiconductor device and method for producing semiconductor device |
Also Published As
Publication number | Publication date |
---|---|
KR20220047384A (en) | 2022-04-15 |
KR102435734B1 (en) | 2022-08-25 |
CN114364736A (en) | 2022-04-15 |
TW202116560A (en) | 2021-05-01 |
JPWO2021039809A1 (en) | 2021-09-13 |
JP6950854B2 (en) | 2021-10-13 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI549241B (en) | Method for manufacturing wafer sealant and semiconductor device | |
JP6880567B2 (en) | Manufacturing method of epoxy resin composition for semiconductor encapsulation and semiconductor device | |
JP4892164B2 (en) | Liquid epoxy resin composition and electronic component device | |
JP3794349B2 (en) | Liquid epoxy resin composition for sealing and semiconductor device | |
KR20180013751A (en) | Epoxy resin composition for encapsulating semiconductor device, and semiconductor device | |
JP6233441B2 (en) | Liquid epoxy resin composition and electronic component device | |
JP6315170B2 (en) | Epoxy resin composition for semiconductor encapsulation, semiconductor packaging structure, and method for producing the same | |
JP2022116077A (en) | Thermosetting resin composition for lds and manufacturing method of semiconductor device | |
JP2021059741A (en) | Epoxy resin composition for semiconductor encapsulation and method for manufacturing semiconductor device | |
JP4569137B2 (en) | Semiconductor sealing resin composition and semiconductor device | |
JP2021024945A (en) | Granular semiconductor-sealing resin composition and semiconductor device | |
JP7167912B2 (en) | Liquid encapsulating resin composition, electronic component device, and method for manufacturing electronic component device | |
JP2020107767A (en) | Sealing resin composition, hollow package and method for manufacturing the same | |
JP2009057575A (en) | Liquid epoxy resin composition and electronic component device | |
WO2021039809A1 (en) | Semiconductor encapsulation resin composition, and semiconductor device | |
JP3365725B2 (en) | Epoxy resin composition and semiconductor device | |
JPH08157561A (en) | Semiconductor-sealing epoxy resin composition and semiconductor device | |
JP2020107768A (en) | Hollow package and method for manufacturing the same | |
TWI803608B (en) | Particulate encapsulating composition, semiconductor device and method for producing thereof | |
JP5708666B2 (en) | Liquid epoxy resin composition and electronic component device | |
JP2010209266A (en) | Liquid epoxy resin composition for sealing semiconductor, and flip-chip semiconductor device sealed with the same as underfill material | |
JP2016040393A (en) | Liquid epoxy resin composition, and electronic component device | |
JP2009013308A (en) | Sheet-like epoxy resin composition and semiconductor device using the same | |
JP3444237B2 (en) | Liquid epoxy resin composition for semiconductor encapsulation and semiconductor device | |
JP5924443B2 (en) | Liquid epoxy resin composition and electronic component device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 20858311 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2021521068 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
ENP | Entry into the national phase |
Ref document number: 20227009993 Country of ref document: KR Kind code of ref document: A |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 20858311 Country of ref document: EP Kind code of ref document: A1 |