WO2021031495A1 - Conductive membrane for use in sound-producing apparatus and sound-producing apparatus - Google Patents

Conductive membrane for use in sound-producing apparatus and sound-producing apparatus Download PDF

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Publication number
WO2021031495A1
WO2021031495A1 PCT/CN2019/128550 CN2019128550W WO2021031495A1 WO 2021031495 A1 WO2021031495 A1 WO 2021031495A1 CN 2019128550 W CN2019128550 W CN 2019128550W WO 2021031495 A1 WO2021031495 A1 WO 2021031495A1
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Prior art keywords
layer
conductive
conductive layer
conductive film
adhesive
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PCT/CN2019/128550
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French (fr)
Chinese (zh)
Inventor
赵国栋
何超锋
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歌尔股份有限公司
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Publication of WO2021031495A1 publication Critical patent/WO2021031495A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R7/00Diaphragms for electromechanical transducers; Cones
    • H04R7/02Diaphragms for electromechanical transducers; Cones characterised by the construction
    • H04R7/04Plane diaphragms
    • H04R7/06Plane diaphragms comprising a plurality of sections or layers
    • H04R7/10Plane diaphragms comprising a plurality of sections or layers comprising superposed layers in contact
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/02Details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R9/00Transducers of moving-coil, moving-strip, or moving-wire type
    • H04R9/06Loudspeakers
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2307/00Details of diaphragms or cones for electromechanical transducers, their suspension or their manufacture covered by H04R7/00 or H04R31/003, not provided for in any of its subgroups
    • H04R2307/025Diaphragms comprising polymeric materials
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2307/00Details of diaphragms or cones for electromechanical transducers, their suspension or their manufacture covered by H04R7/00 or H04R31/003, not provided for in any of its subgroups
    • H04R2307/027Diaphragms comprising metallic materials

Definitions

  • the present invention relates to the field of electro-acoustic conversion technology, and more specifically, the present invention relates to a conductive film for a sound emitting device and a sound emitting device.
  • the sounding device generally includes a diaphragm and a voice coil combined on one side of the diaphragm, and also includes an electrical connection that electrically connects the internal circuit of the sounding device with the external circuit.
  • the voice coil includes two voice coil leads.
  • the two voice coil leads are electrically connected to the two pads of the electrical connector by spot welding.
  • the electrical connector is also electrically connected to an external circuit to pass the electrical signal of the terminal product. Control the electrical signal in the voice coil.
  • the lead wire of the voice coil needs to run a certain length of thread to realize the electrical connection with the electrical connector.
  • the voice coil lead of the voice device with this structure is prone to disconnection, which will cause product failure.
  • some sounding devices also include a centering support piece, which is usually combined on one side of the diaphragm, and the centering support piece can be used as an electrical connection between the voice coil and the outside.
  • the connection wire of the voice coil is connected to the centering support piece, and the centering support piece is connected to the external circuit, thereby achieving electrical connection.
  • the centering support piece effectively solves the hidden danger of voice coil wire breakage, the existence of the centering support piece will occupy the internal space of the sound device, thereby losing the acoustic performance of the product to a certain extent, thereby reducing The user’s audio experience.
  • An object of the present invention is to provide a conductive film for a sounding device and a new technical solution for the sounding device.
  • a conductive film for a sound emitting device comprising a conductive layer and a first substrate layer and a second substrate layer attached to both surfaces of the conductive layer;
  • the first substrate layer is first connected to one surface of the conductive layer through a first adhesive layer by hot pressing, and then a conductive circuit is formed on the conductive layer by etching;
  • the first adhesive layer has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature.
  • the first substrate layer is connected to the first adhesive layer first, and then connected to the conductive layer by hot pressing.
  • the second substrate layer is connected to the other surface of the conductive layer and the first adhesive layer through a second adhesive layer .
  • the second substrate layer is connected to the other surface of the conductive layer and the first adhesive layer through a second adhesive layer by hot pressing,
  • the second adhesive layer has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature.
  • the second substrate layer is a thermoplastic elastomer. After the conductive lines are formed by etching on the conductive layer, the second substrate layer is connected to the other surface of the conductive layer and the first The glue layers are connected together by hot pressing.
  • the material of the first adhesive layer is any one of hot melt adhesive, acrylic adhesive, and silica gel.
  • the material of the first substrate layer and the second substrate layer is any one of plastic, thermoplastic elastomer, and rubber.
  • the material of the first substrate layer and the second substrate layer is any one of PEEK, PAR, PEI, PI, PPS, PEN, PET, TPEE, and TPU.
  • the conductive layer is a metal foil.
  • the conductive layer is copper foil.
  • the thickness of the conductive layer is 12-36 ⁇ m
  • the thickness of the first adhesive layer is 5-50 ⁇ m
  • the thickness of the first substrate layer and the second substrate layer is 3-50 ⁇ m.
  • an inner pad and an outer pad are respectively provided on the conductive layer, the inner pad is configured to connect with the voice coil, and the outer pad is configured to connect to an external circuit. connection;
  • Both the inner pad and the outer pad are exposed from the substrate layer.
  • the conductive film for a sound generating device is characterized in that it includes an inner part located inside, a deformed part arranged outside the inner part, and an outer part arranged outside the deformed part;
  • the conductive layer includes a first conductive layer distributed on the inner portion, a second conductive layer distributed on the outer portion, and a third conductive layer distributed on the deformed portion, and the third conductive layer
  • the layer connects the first conductive layer and the second conductive layer, and the first conductive layer, the second conductive layer and the third conductive layer are connected to form at least one conductive line.
  • the first conductive layer and the second conductive layer each include two parts independent of each other, and the two parts of the first conductive layer, the second conductive layer and the third conductive layer form two Independent conductive circuit.
  • a sound generating device which includes a vibration system and a magnetic circuit system matched with the vibration system;
  • the vibration system includes a sounding diaphragm and a voice coil combined on one side of the sounding diaphragm, and the sounding diaphragm adopts the conductive film described above.
  • a sound generating device which includes a vibration system and a magnetic circuit system matched with the vibration system;
  • the vibration system includes a sounding diaphragm, a voice coil coupled to one side of the sounding diaphragm, and a supporting diaphragm for elastically supporting the voice coil, and the supporting diaphragm adopts the conductive film described above.
  • the voice coil includes two long sides and two short sides, and two supporting diaphragms are provided on the two short sides of the voice coil; at least one of the supporting diaphragms adopts the conductive film .
  • the conductive film for a sound emitting device provided by the embodiment of the present invention is a multi-layer composite structure including a conductive layer, an adhesive layer and a substrate layer.
  • the conductive film has good conductivity, and the use of the conductive film can effectively avoid the phenomenon of voice coil lead wire disconnection.
  • the conductive film of the present invention can be used not only as a sound-producing diaphragm, but also as a supporting diaphragm.
  • the conductive film of the present invention vibrates relatively smoothly during operation, can increase the loudness of the sound and reduce the nonlinear distortion.
  • FIG. 1 is a schematic diagram of a partial structure of a conductive film provided by an embodiment of the present invention.
  • Fig. 2 is a perspective view of a conductive film provided by an embodiment of the present invention.
  • Fig. 3 is a partial structural diagram of a sound generating device provided by an embodiment of the present invention.
  • Fig. 4 is a schematic structural diagram of a supporting diaphragm provided by an embodiment of the present invention.
  • the conductive film provided by the embodiment of the present invention includes a conductive layer 1 and a first substrate layer 31 and a second substrate layer 32 attached to both surfaces of the conductive layer 1. Since the first substrate layer 31 and the second substrate layer 32 are respectively provided on the two surfaces of the conductive layer 1, that is, the conductive layer 1 is wrapped by the first substrate layer 31 and the second substrate layer 32. In order to prevent the conductive layer 1 from contacting other components and causing a short circuit. The first base material layer 31 and the second base material layer 32 can play a good protective effect on the conductive layer 1.
  • the first substrate layer 31 is first connected to one surface of the conductive layer 1 through the first adhesive layer 21 by hot pressing, and then a conductive circuit is formed on the conductive layer 1 by etching.
  • the first adhesive layer 21 has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature. In this way, under the action of hot pressing, the first substrate layer 31 can be firmly combined with the conductive layer 1 through the first adhesive layer 21.
  • the first substrate layer 31 is connected to the first adhesive layer 21 first, and then connected to the conductive layer 1 by hot pressing. It should be noted that since the first adhesive layer 21 can form a viscous fluid state at high temperature, it has good adhesion at this time. Therefore, in this example, the first substrate layer 31 must first be connected to the first adhesive layer 21. The first adhesive layer 21 and the conductive layer 1 are combined together by hot pressing, and then the first adhesive layer 21 and the conductive layer 1 are combined by hot pressing. Through two hot pressing treatments, a stable connection relationship can be formed between the first substrate layer 31 and the conductive layer 1.
  • the present invention is not limited to the above-mentioned first base material layer 31 and the first adhesive layer 21 are combined by hot pressing, and then the conductive layer 1 and the first adhesive layer 21 are combined by hot pressing.
  • Other bonding methods may also be used, for example, the first substrate layer 31, the first adhesive layer 21 and the conductive layer 1 are directly subjected to the hot pressing process. Using this direct hot pressing method is simpler and simplifies the process steps.
  • those skilled in the art can flexibly select a specific combination manner according to needs, and there is no restriction on this.
  • the material of the first adhesive layer 21 of the present invention may be any one of hot melt adhesive, acrylic adhesive, and silica gel, for example.
  • the material used in the first adhesive layer 21 of the present invention can form a viscous fluid state at a higher temperature, and has good adhesion. When used to connect the first base material layer 31 and the conductive layer 1, the two can be firmly connected, and the first base material layer 31 and the conductive layer 1 are not easily separated.
  • the material of the first substrate layer 31 of the present invention is a polymer material. Specifically, it can be plastic, thermoplastic elastomer or rubber. All of the above-mentioned materials have insulating properties.
  • the material of the first substrate layer 31 is any one of PEEK, PAR, PEI, PI, PPS, PEN, PET, TPEE, and TPU.
  • the first substrate layer 31 can further protect the inner conductive layer 1 so that the conductive film is safer and more reliable to use.
  • the second substrate layer 32 is connected to the other surface of the conductive layer 1 and the first adhesive layer through the second adhesive layer 22 . That is to say, in the present invention, the first substrate layer 31 is attached to one surface of the conductive layer 1, and then the conductive circuit is formed by etching on the conductive layer 1, and then the second substrate layer 32 is attached to On the other surface of the conductive layer 1, thereby forming a conductive film.
  • the second substrate layer 32 is connected to the other surface of the conductive layer 1 and the first adhesive layer 21 through the second adhesive layer 22 by thermocompression.
  • the material of the second base material layer 32 of the present invention is a thermoplastic elastomer. After the conductive circuit is formed by etching on the conductive layer 1, the second substrate layer 32 is connected to the other surface of the conductive layer 1 and the first adhesive layer 21 by hot pressing . In this way, the second base material layer 22 and the conductive layer 1 can be stably connected.
  • the second adhesive layer 22 of the present invention has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature.
  • the material used for the second adhesive layer 22 of the present invention can form a viscous fluid state at a higher temperature, and has good adhesion. When used to connect the second base layer 32 and the conductive layer 1, the two can be firmly connected, and the second base layer 32 and the conductive layer 1 are not easily separated.
  • the material of the second adhesive layer 22 may be the same as or different from the material of the first adhesive layer 21.
  • the second adhesive layer 22 may be any one of hot melt adhesive, acrylic adhesive, and silica gel.
  • the second adhesive layer 22 may be pressure sensitive adhesive. Those skilled in the art can make selections according to actual needs.
  • the material of the second base material layer 32 of the present invention is a polymer material. Specifically, it can be plastic, thermoplastic elastomer or rubber. These materials are all insulating. In an example of the present invention, the material of the second substrate layer 32 is any one of PEEK, PAR, PEI, PI, PPS, PEN, PET, TPEE, and TPU. The second substrate layer 32 can further protect the inner conductive layer 1 so that the conductive film is safer and more reliable to use. It should be noted that the material of the second base material layer 32 may be the same as or different from the material of the first base material layer 31. Those skilled in the art can flexibly choose according to actual needs.
  • the conductive layer 1 of the present invention is a metal foil.
  • the conductive layer 1 is copper foil.
  • Copper foil is a thin sheet structure, which has low surface oxygen characteristics and can be easily attached to the surface of a variety of different materials.
  • the conductivity of the copper material is better, which can make the formed conductive film have good conductivity.
  • a predetermined circuit pattern can be formed on the conductive layer 1 by etching and etching methods well known to those skilled in the art.
  • the conductive layer 1 adopts rolled copper foil, for example, RA copper foil or HA copper foil.
  • the rolled copper foil has excellent tensile strength and high elongation, and has good ductility when combined with the first substrate layer 2 by hot pressing.
  • the conductive layer 1 of the present invention is further provided with an inner pad 4 and an outer pad 5 respectively.
  • the inner pad 4 is configured to be electrically connected to the voice coil.
  • the outer pad 5 is configured to connect with an external circuit.
  • both the inner pad 4 and the outer pad 5 are exposed from the base material layer to facilitate electrical connection.
  • the conductive layer 1 is combined with the first substrate layer 31 through the first adhesive layer 21, wherein a hot pressing process is adopted.
  • the hot pressing temperature is relatively high, usually around 110°C.
  • the first adhesive layer 21 is based on the material used, which can form a viscous fluid state, and the adhesive force is strong at this time.
  • the conductive layers 1 are firmly connected together.
  • the conductive layer 1 and the first substrate layer 31 can also be subjected to a rolling process. The rolling treatment is usually carried out at room temperature.
  • the first adhesive layer 21 has no adhesive force, and impurities such as dust will not adhere to the first substrate layer 31, thereby avoiding the influence on the subsequent molding process.
  • the adhesive used in the diaphragm of the sound generating device still has a certain adhesive force at room temperature and cannot be used for the rolling step after the conductive layer is etched and cannot be used to form the conductive film of the present invention.
  • the thickness of the conductive layer 1, the first adhesive layer 21, the first substrate layer 31, the second adhesive layer 22, and the second substrate layer 32 can be determined by those skilled in the art according to It needs to be adjusted flexibly so that the formed conductive film has a suitable thickness to fit the corresponding assembly space.
  • the thickness of the conductive layer 1 is 12-36 ⁇ m
  • the thickness of the first adhesive layer 21 and the second adhesive layer 22 is 5-50 ⁇ m
  • the first substrate layer 31 and the The thickness of the second substrate layer 32 is 3-50 ⁇ m.
  • the formed conductive film can be made to have good conductivity, and the substrate layer and the glue layer can play a good role in protecting the conductive layer 1 located in the middle.
  • the thickness of the conductive layer, the adhesive layer and the substrate layer it can also ensure that the conductive film as a whole has appropriate rigidity and flexibility, and can make the conductive film more stable during vibration. It can not only improve the acoustic performance, but also prevent the phenomenon of polarization when vibrating.
  • the conductive film provided by the embodiment of the present invention includes an inner portion located on the inner side, a deformed portion provided around the inner portion, and an outer portion provided on the outer side of the deformed portion.
  • the conductive film of the present invention When the conductive film of the present invention is applied to a sound generating device such as a speaker, those skilled in the art can connect the outer part of the conductive film to the housing of the sound generating device to realize the fixation of the conductive film.
  • the conductive layer 1 includes multiple parts, namely: a first conductive layer 101 distributed on the inner side, a second conductive layer 102 distributed on the outer side, and The third conductive layer 103 on the deformed portion.
  • the third conductive layer 103 connects the first conductive layer 101 and the second conductive layer 102.
  • the first conductive layer 101, the second conductive layer 102 and the third conductive layer 103 are connected to form at least one conductive circuit.
  • the first conductive layer 101 includes two parts independent of each other.
  • the second conductive layer 102 also includes two parts independent of each other. Two parts of the first conductive layer 101, the second conductive layer 102, and the third conductive layer 103 form two independent conductive lines.
  • an inner pad 4 electrically connected to the first conductive layer 101 is provided on the first conductive layer 101
  • an outer pad 5 electrically connected to the second conductive layer 102 is provided on the second conductive layer 102.
  • the inner pad 4 on the conductive film is electrically connected to the voice coil
  • the outer pad 5 on the conductive film is electrically connected to the external circuit.
  • the outer pad 5 may be directly electrically connected to an external circuit, or may be electrically connected to an external circuit through an elastic piece provided on the housing 6 of the sound device.
  • the conductive film provided by the embodiment of the present invention is a multilayer composite structure including a conductive layer 1, and the conductive layer 1 is further provided with an inner pad 4 and an outer pad 5 respectively.
  • the inner pad 4 can be used for electrical connection with the voice coil
  • the outer pad 5 can be used for electrical connection with an external circuit, that is, this structure can directly realize the connection with the internal and external signals of the terminal product through the corresponding pad.
  • the lead of the voice coil can be electrically connected to the conductive film without having to run a long thread, which can effectively avoid the phenomenon of disconnection of the voice coil lead during work, and improve the stability of the product.
  • the structural design of the sound emitting device can be simplified, the space utilization rate inside the sound emitting device can be improved, and the frequency response and reliability of the sound emitting device can be improved.
  • the embodiment of the present invention provides a sound emitting device.
  • the sound generating device includes a vibration system and a magnetic circuit system matched with the vibration system (not shown in the figure, which is common knowledge in the art).
  • the sound generating device also includes a housing with a containing cavity, and both the vibration system and the magnetic circuit system are contained in the containing cavity.
  • the vibration system includes a sounding diaphragm and a voice coil combined on one side of the sounding diaphragm.
  • the sound-producing diaphragm adopts the above-mentioned conductive film.
  • the voice coil with the electric signal interacts with the magnetic circuit system to generate up and down vibration, which can drive the sounding diaphragm to produce sound.
  • the first conductive layer 101 has a ring structure (for example, the conductive film is rectangular as a whole, and the first conductive layer 101 has a rectangular ring shape. Structure), the first conductive layer 101 is located on the inner edge of the conductive film near the deformed portion, and the first conductive layer 101 can be used to form an electrical connection with the voice coil.
  • the voice coil usually has two voice coil leads.
  • the first conductive layer 101 in order to form two independent conductive lines electrically connected to the two leads of the voice coil.
  • the conductive layer 101 is divided into two independent parts.
  • an inner pad 4 electrically connected to the first conductive layer 101 is provided inside the first conductive layer 101.
  • the number of the inner bonding pads 4 is set to at least two, which can be used for electrical connection with the two leads of the voice coil.
  • an inner pad 4 is provided corresponding to each conductive circuit, and the lead of the voice coil can be electrically connected to any one of the two inner pads 4 of the corresponding conductive circuit.
  • the number of inner pads 4 can also be set to more, for example, four, six, etc. Those skilled in the art can flexibly adjust according to actual needs, and there is no limitation on this.
  • an escape hole for avoiding is provided on the first substrate layer 2 on the side close to the voice coil corresponding to the inner pad 4.
  • the escape hole is used to facilitate the conductive connection between the lead wire of the voice coil and the inner pad 4 by electric welding.
  • the second conductive layer 102 has a ring structure (for example, the conductive film is rectangular as a whole, and the second conductive layer 102 is also a rectangular ring at this time. ⁇ ).
  • the second conductive layer 102 is located at the edge of the conductive film, that is, at the edge of the outer part, and is used to connect to an external circuit.
  • a second partition 12 is provided on each of the two opposite short axes of the rectangular ring-shaped second conductive layer 102, where the second partition 12 is located. No conductive layer is provided at the position of, so that the second conductive layer 102 can be composed of two independent parts.
  • the second conductive layer 102 are respectively provided with outer pads 5.
  • the outer pad 5 is used to electrically connect with the electrical connector on the housing of the sounding device through electric welding or the like.
  • the first substrate layer 2 corresponding to the upper and lower parts of the outer pad 5 is provided with an escape area for avoiding the outer pad 5, so that the outer pad 5 can be removed from the substrate layer 2. Appropriate exposure to facilitate electrical connection with external circuits.
  • the electrical signals inside the terminal product can be controlled by electrically connecting the outer pad 5.
  • a metal protection layer may be provided on the surfaces of the inner pad 4 and the outer pad 5.
  • the metal protective layer can be formed by electroplating, for example, of course, a metal protective layer can also be attached to it, which is not limited.
  • the third conductive layer 103 has a strip structure.
  • the third conductive layer 103 connects the first conductive layer 101 and the second conductive layer 102 (for example, the conductive film has a rectangular shape as a whole, and both the first conductive layer 101 and the second conductive layer 102 have a rectangular ring structure).
  • the third conductive layer 103 is respectively disposed on two opposite long axis sides of the rectangular conductive film.
  • the structure and location of the third conductive layer 103 can increase the strength of the rectangular conductive film in the long axis direction, which helps to improve the acoustic performance of the conductive film.
  • the third conductive layer 103 may include at least three strip structures arranged in parallel, which can enhance the stability of electrical connection.
  • the conductive film of the present invention when used as a sound-emitting diaphragm, it may also include a rigid reinforcement part, and the reinforcement part is bonded to the inner side of the conductive film.
  • a rigid reinforcing part is provided on the conductive film of the present invention, the reinforcing part and the conductive film can be joined together in a manner known to those skilled in the art (for example, bonding).
  • the high frequency characteristics of the conductive film can be effectively improved by adding a rigid reinforcement part on the conductive film.
  • those skilled in the art can choose to provide or not provide a reinforcing part on it according to actual needs, and there is no limitation on this.
  • the reinforcement When a rigid reinforcement is provided on the inner side of the conductive film, the reinforcement can play a good supporting role during the electric welding process, so as to prevent the conductive film from collapsing during the electric welding process. Therefore, the reinforcement portion can be covered where the inner pad 4 is located.
  • the reinforcing part is selected from any one of materials such as epoxy resin, PET, PEN, metal sheet, PEI, PAR, PPS, PES and the like.
  • the conductive film of the present invention can be used not only as a sound-producing diaphragm, but also as a supporting diaphragm.
  • the embodiment of the present invention also provides a sound generating device, which includes a vibration system and a magnetic circuit system matched with the vibration system.
  • the vibration system includes a sounding diaphragm, a voice coil coupled to one side of the sounding diaphragm, and a supporting diaphragm for elastically supporting the voice coil.
  • the supporting diaphragm adopts the conductive film of the present invention.
  • the voice coil includes two opposed long sides and two opposed short sides, and a supporting diaphragm is provided on each short side of the voice coil.
  • At least one of the supporting diaphragms is the conductive film of the present invention.
  • the conductive film of the present invention When used as a supporting diaphragm, it has the advantage of stable vibration, can be used to prevent the internal vibration system from being polarized, can increase the loudness of the sound device and reduce nonlinear distortion.
  • the conductive film of the present invention when used as a supporting diaphragm, it is arranged at each short side of the voice coil, and it can be fan-shaped. At this time, the supporting diaphragm can cover the entire short side of the voice coil, the supporting force is more balanced, and the elastic recovery force is better.
  • the conductive film when used to support the diaphragm, it is not limited to the above-mentioned sector shape, and it may also be an arc shape or other shapes, which is not limited.
  • one of the supporting diaphragms of the present invention is distributed with an outer part 7, an inner part 9 and a deformable part 8.
  • the outer portion 7 is configured to be connected to the housing 6, and the inner portion 9 is configured to be connected to a voice coil.
  • the conductive layer includes a first conductive layer distributed on the inner portion 9, a second conductive layer distributed on the outer portion 7, and a third conductive layer distributed on the deformed portion 8.
  • the third conductive layer is connected to the first conductive layer and the second conductive layer, and the first conductive layer, the second conductive layer and the third conductive layer are connected to form two independent conductive lines (not shown) , And the first conductive layer is provided with two inner pads 4 that are electrically connected to the two conductive lines, and the second conductive layer is provided with two outer pads that are electrically connected to the two conductive lines. 5.
  • the inner pad 4 can be used for electrical connection with the voice coil
  • the outer pad 5 can be used for electrical connection with an external circuit, so that the lead of the voice coil does not need to run out a long thread to realize the sound
  • the electrical connection between the coil and the conductive film can effectively prevent the voice coil lead from breaking during work, and improve the stability of the product.
  • the thickness of the base material layer corresponding to the outer part 7 and the inner part 9 is relatively thick, which can play a role of structural support.
  • the deformed portion 8 is used to form a folded ring structure to provide elastic support.
  • the thickness of the corresponding substrate layer is relatively thin, and its sensitivity is high.
  • the outer pad 5 is also provided with a through hole 71 for soldering. During soldering, the solder paste located on the lower surface of the outer pad 5 reaches the upper surface of the outer pad 5 through the through hole 71. The through hole 71 increases the contact area between the solder paste and the outer pad 5. After the solder paste is solidified, the outer pad 5 is connected to the conductive terminal on the housing.
  • an embodiment of the present invention also provides an electronic device, which includes the above-mentioned sound generating device.
  • the electronic device may be, but is not limited to, a mobile phone, a tablet computer, a smart wearable device, a smart watch, a walkie-talkie, a TV, a smart speaker, etc.
  • the electronic device may include a housing and the sounding device of the embodiment of the present disclosure, and the sounding device is housed and fixed in the housing.

Abstract

Disclosed in the present invention are a conductive membrane for use in a sound-producing apparatus and a sound-producing apparatus, comprising a conductive layer and a first base material layer and a second base material layer attached to the two surfaces of the conductive layer; the first base material layer is first connected by means of hot pressing a first adhesive layer to one surface of the conductive layer, and then conductive lines are formed on the conductive layer by means of etching; the first adhesive layer has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature. One technical effect of the present invention is: the conductive membrane is conductive and can be used as a sound-producing diaphragm and also as a conductive support diaphragm.

Description

一种用于发声装置的导电膜以及发声装置Conductive film for sounding device and sounding device 技术领域Technical field
本发明涉及电声转换技术领域,更具体地,本发明涉及一种用于发声装置的导电膜以及发声装置。The present invention relates to the field of electro-acoustic conversion technology, and more specifically, the present invention relates to a conductive film for a sound emitting device and a sound emitting device.
背景技术Background technique
发声装置一般包括振膜和结合在该振膜一侧的音圈,还包括电连接发声装置内部电路和外部电路的电连接件。其中,音圈包括两条音圈引线,两条音圈引线通过点焊等方式分别与电连接件的两个焊盘电连接,电连接件同时电连接外部电路,以通过终端产品的电信号控制音圈中的电信号。The sounding device generally includes a diaphragm and a voice coil combined on one side of the diaphragm, and also includes an electrical connection that electrically connects the internal circuit of the sounding device with the external circuit. Among them, the voice coil includes two voice coil leads. The two voice coil leads are electrically connected to the two pads of the electrical connector by spot welding. The electrical connector is also electrically connected to an external circuit to pass the electrical signal of the terminal product. Control the electrical signal in the voice coil.
通常来说,音圈的引线需要顺出一定长度的线程,用以实现与电连接件的电连接。但是,这种结构的发声装置,在音圈进行振动的时候,音圈引线很容易出现断线的现象,进而会造成产品不良。Generally speaking, the lead wire of the voice coil needs to run a certain length of thread to realize the electrical connection with the electrical connector. However, when the voice coil is vibrating, the voice coil lead of the voice device with this structure is prone to disconnection, which will cause product failure.
在现有的技术中,有些发声装置中还包括有定心支片,定心支片通常结合在振膜的一侧,定心支片可以作为音圈与外部的电连接件使用。具体地,音圈的连接线与定心支片相连,而定心支片与外部电路相连,以此来实现电连接。实际上,定心支片的应用虽然有效解决了音圈引线断线的隐患,但是定心支片的存在会占用发声装置的内部空间,从而在一定程度上损失产品的声学性能,进而降低了用户的音频体验。In the prior art, some sounding devices also include a centering support piece, which is usually combined on one side of the diaphragm, and the centering support piece can be used as an electrical connection between the voice coil and the outside. Specifically, the connection wire of the voice coil is connected to the centering support piece, and the centering support piece is connected to the external circuit, thereby achieving electrical connection. In fact, although the application of the centering support piece effectively solves the hidden danger of voice coil wire breakage, the existence of the centering support piece will occupy the internal space of the sound device, thereby losing the acoustic performance of the product to a certain extent, thereby reducing The user’s audio experience.
近年来,很多研究者们开始研发具有导电功能的振膜,这使得导电膜在发声装置中得到了较为广泛的应用。对于导电膜来说,目前主要的采用方式为在振膜中电泳导体、电镀导体、注塑导体、增加导电涂层、增加导电油墨层以及激光蚀刻等。但是,上述的这些方法均不同程度的存在技术实现难度大、可量产性低、成本较高、可靠性和声学性能低的缺陷。In recent years, many researchers have begun to develop a diaphragm with a conductive function, which makes the conductive film widely used in sound generating devices. For conductive films, the current main methods are electrophoresis conductors, electroplated conductors, injection molded conductors in the diaphragm, adding conductive coatings, adding conductive ink layers, and laser etching. However, the above-mentioned methods all have the disadvantages of difficulty in technical realization, low mass production, high cost, low reliability and low acoustic performance.
发明内容Summary of the invention
本发明的一个目的是提供一种用于发声装置的导电膜以及发声装置的新技术方案。An object of the present invention is to provide a conductive film for a sounding device and a new technical solution for the sounding device.
根据本发明的第一方面,提供了一种用于发声装置的导电膜,包括导电层和贴合在所述导电层两个表面上的第一基材层和第二基材层;According to a first aspect of the present invention, there is provided a conductive film for a sound emitting device, comprising a conductive layer and a first substrate layer and a second substrate layer attached to both surfaces of the conductive layer;
其中,所述第一基材层先通过第一胶层与所述导电层的一个表面以热压的方式连接在一起后,在所述导电层上经蚀刻形成导电线路;Wherein, the first substrate layer is first connected to one surface of the conductive layer through a first adhesive layer by hot pressing, and then a conductive circuit is formed on the conductive layer by etching;
所述第一胶层在热压温度时具有粘接力,在室温时不具有粘接力。The first adhesive layer has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature.
可选地,所述第一基材层先与所述第一胶层连接在一起,再通过热压的方式与所述导电层连接在一起。Optionally, the first substrate layer is connected to the first adhesive layer first, and then connected to the conductive layer by hot pressing.
可选地,当在所述导电层上经蚀刻形成导电线路后,所述第二基材层再通过第二胶层与所述导电层的另一个表面和所述第一胶层连接在一起。Optionally, after forming conductive lines on the conductive layer by etching, the second substrate layer is connected to the other surface of the conductive layer and the first adhesive layer through a second adhesive layer .
可选地,所述第二基材层通过第二胶层与所述导电层的另一个表面和第一胶层热压连接在一起,Optionally, the second substrate layer is connected to the other surface of the conductive layer and the first adhesive layer through a second adhesive layer by hot pressing,
所述第二胶层在热压温度时具有粘接力,在室温时不具有粘接力。The second adhesive layer has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature.
可选地,所述第二基材层为热塑性弹性体,当在所述导电层上经蚀刻形成导电线路后,第二基材层再与所述导电层的另一个表面和所述第一胶层通过热压的方式连接在一起。Optionally, the second substrate layer is a thermoplastic elastomer. After the conductive lines are formed by etching on the conductive layer, the second substrate layer is connected to the other surface of the conductive layer and the first The glue layers are connected together by hot pressing.
可选地,所述第一胶层的材质为热熔胶、丙烯酸胶、硅胶中的任意一种。Optionally, the material of the first adhesive layer is any one of hot melt adhesive, acrylic adhesive, and silica gel.
可选地,所述第一基材层和所述第二基材层的材质为塑料、热塑性弹性体、橡胶中的任意一种。Optionally, the material of the first substrate layer and the second substrate layer is any one of plastic, thermoplastic elastomer, and rubber.
可选地,所述第一基材层和所述第二基材层的材质为PEEK、PAR、PEI、PI、PPS、PEN、PET、TPEE、TPU中的任意一种。Optionally, the material of the first substrate layer and the second substrate layer is any one of PEEK, PAR, PEI, PI, PPS, PEN, PET, TPEE, and TPU.
可选地,所述导电层为金属箔片。Optionally, the conductive layer is a metal foil.
可选地,所述导电层为铜箔。Optionally, the conductive layer is copper foil.
可选地,所述导电层的厚度为12-36μm,所述第一胶层的厚度为5-50μm,所述第一基材层和所述第二基材层的厚度为3-50μm。Optionally, the thickness of the conductive layer is 12-36 μm, the thickness of the first adhesive layer is 5-50 μm, and the thickness of the first substrate layer and the second substrate layer is 3-50 μm.
可选地,所述导电层上分别设置有内焊盘和外焊盘,所述内焊盘被配置为:用于与音圈连接,所述外焊盘被配置为:用于与外部电路连接;Optionally, an inner pad and an outer pad are respectively provided on the conductive layer, the inner pad is configured to connect with the voice coil, and the outer pad is configured to connect to an external circuit. connection;
所述内焊盘和所述外焊盘均从所述基材层中露出。Both the inner pad and the outer pad are exposed from the substrate layer.
可选地,所述的用于发声装置的导电膜,其特征在于,包括位于内侧的内侧部,设置在所述内侧部外侧的形变部,以及设置在所述形变部外侧的外侧部;Optionally, the conductive film for a sound generating device is characterized in that it includes an inner part located inside, a deformed part arranged outside the inner part, and an outer part arranged outside the deformed part;
所述导电层包括分布在所述内侧部上的第一导电层,分布在所述外侧部上的第二导电层,以及分布在所述形变部上第三导电层,且所述第三导电层连接所述第一导电层和所述第二导电层,所述第一导电层、第二导电层和第三导电层连接形成至少一条导电线路。The conductive layer includes a first conductive layer distributed on the inner portion, a second conductive layer distributed on the outer portion, and a third conductive layer distributed on the deformed portion, and the third conductive layer The layer connects the first conductive layer and the second conductive layer, and the first conductive layer, the second conductive layer and the third conductive layer are connected to form at least one conductive line.
可选地,所述第一导电层和所述第二导电层均包括相互独立的两部分,两部分所述第一导电层、所述第二导电层和所述第三导电层形成两个独立的导电线路。Optionally, the first conductive layer and the second conductive layer each include two parts independent of each other, and the two parts of the first conductive layer, the second conductive layer and the third conductive layer form two Independent conductive circuit.
根据本发明的第二方面,提供了一种发声装置,包括振动系统和与所述振动系统相配合的磁路系统;According to a second aspect of the present invention, a sound generating device is provided, which includes a vibration system and a magnetic circuit system matched with the vibration system;
所述振动系统包括发声振膜和结合在所述发声振膜一侧的音圈,所述发声振膜采用如上所述的导电膜。The vibration system includes a sounding diaphragm and a voice coil combined on one side of the sounding diaphragm, and the sounding diaphragm adopts the conductive film described above.
根据本发明的第二方面,提供了一种发声装置,包括振动系统和与所述振动系统相配合的磁路系统;According to a second aspect of the present invention, a sound generating device is provided, which includes a vibration system and a magnetic circuit system matched with the vibration system;
所述振动系统包括发声振膜、结合在所述发声振膜一侧的音圈以及用于弹性支撑所述音圈的支撑振膜,所述支撑振膜采用如上所述的导电膜。The vibration system includes a sounding diaphragm, a voice coil coupled to one side of the sounding diaphragm, and a supporting diaphragm for elastically supporting the voice coil, and the supporting diaphragm adopts the conductive film described above.
可选地,所述音圈包括两个长边和两个短边,在所述音圈的两个短边上设有两个支撑振膜;至少一个所述支撑振膜采用所述导电膜。Optionally, the voice coil includes two long sides and two short sides, and two supporting diaphragms are provided on the two short sides of the voice coil; at least one of the supporting diaphragms adopts the conductive film .
本发明实施例提供的用于发声装置的导电膜,该导电膜为包含导电层、胶层和基材层的多层复合结构。该导电膜具有良好的导电性能,使用该导电膜可以有效避免出现音圈引线断线的现象。本发明的导电膜不仅可以作为发声振膜使用,还可以作为支撑振膜使用。本发明的导电膜在工作时振动较为平稳,能提升声音的响度和降低非线性失真。The conductive film for a sound emitting device provided by the embodiment of the present invention is a multi-layer composite structure including a conductive layer, an adhesive layer and a substrate layer. The conductive film has good conductivity, and the use of the conductive film can effectively avoid the phenomenon of voice coil lead wire disconnection. The conductive film of the present invention can be used not only as a sound-producing diaphragm, but also as a supporting diaphragm. The conductive film of the present invention vibrates relatively smoothly during operation, can increase the loudness of the sound and reduce the nonlinear distortion.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Through the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings, other features and advantages of the present invention will become clear.
附图说明Description of the drawings
被结合在说明书中并构成说明书的一部分的附图示出了本发明的实施例,并且连同其说明一起用于解释本发明的原理。The drawings incorporated in the specification and constituting a part of the specification illustrate the embodiments of the present invention, and together with the description thereof are used to explain the principle of the present invention.
图1是本发明实施例提供的导电膜的局部结构示意图。FIG. 1 is a schematic diagram of a partial structure of a conductive film provided by an embodiment of the present invention.
图2是本发明实施例提供的导电膜的透视图。Fig. 2 is a perspective view of a conductive film provided by an embodiment of the present invention.
图3是本发明实施例提供的发声装置的局部结构示意图。Fig. 3 is a partial structural diagram of a sound generating device provided by an embodiment of the present invention.
图4是本发明实施例提供的支撑振膜的结构示意图。Fig. 4 is a schematic structural diagram of a supporting diaphragm provided by an embodiment of the present invention.
具体实施方式detailed description
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless specifically stated otherwise, the relative arrangement, numerical expressions and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present invention.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is actually only illustrative, and in no way serves as any limitation to the present invention and its application or use.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。The technologies, methods, and equipment known to those of ordinary skill in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be regarded as part of the specification.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all the examples shown and discussed herein, any specific value should be interpreted as merely exemplary and not as limiting. Therefore, other examples of the exemplary embodiment may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that similar reference numerals and letters indicate similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
本发明实施例提供的导电膜,如图1所示,其包括导电层1和贴合在所述导电层1两个表面上的第一基材层31和第二基材层32。由于在导电层1的两个表面上分别设置有第一基材层31、第二基材层32,即由第一基材层31、第二基材层32将导电层1包裹起来,用以防止导电层1与其他部件接触而发生短路的现象。第一基材层31、第二基材层32可以对导电层1起到良好的保护作用。The conductive film provided by the embodiment of the present invention, as shown in FIG. 1, includes a conductive layer 1 and a first substrate layer 31 and a second substrate layer 32 attached to both surfaces of the conductive layer 1. Since the first substrate layer 31 and the second substrate layer 32 are respectively provided on the two surfaces of the conductive layer 1, that is, the conductive layer 1 is wrapped by the first substrate layer 31 and the second substrate layer 32. In order to prevent the conductive layer 1 from contacting other components and causing a short circuit. The first base material layer 31 and the second base material layer 32 can play a good protective effect on the conductive layer 1.
其中,所述第一基材层31先通过第一胶层21与所述导电层1的一个 表面以热压的方式连接在一起后,在所述导电层1上经蚀刻形成导电线路。本发明中,所述第一胶层21在热压温度时具有粘接力,而在室温时不具有粘接力。这样在热压的作用下就可以使第一基材层31通过第一胶层21与导电层1牢固结合。Wherein, the first substrate layer 31 is first connected to one surface of the conductive layer 1 through the first adhesive layer 21 by hot pressing, and then a conductive circuit is formed on the conductive layer 1 by etching. In the present invention, the first adhesive layer 21 has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature. In this way, under the action of hot pressing, the first substrate layer 31 can be firmly combined with the conductive layer 1 through the first adhesive layer 21.
在本发明的一个例子中,所述第一基材层31先与所述第一胶层21连接在一起,再通过热压的方式与所述导电层1连接在一起。需要说明的是,由于第一胶层21在高温下可以形成粘流态,此时具有良好的粘接力,因此,在本例子中,第一基材层31要先与第一胶层21通过热压的方式结合在一起,然后再将第一胶层21与导电层1通过热压的方式结合。通过两次热压处理能使第一基材层31与导电层1之间形成稳定的连接关系。In an example of the present invention, the first substrate layer 31 is connected to the first adhesive layer 21 first, and then connected to the conductive layer 1 by hot pressing. It should be noted that since the first adhesive layer 21 can form a viscous fluid state at high temperature, it has good adhesion at this time. Therefore, in this example, the first substrate layer 31 must first be connected to the first adhesive layer 21. The first adhesive layer 21 and the conductive layer 1 are combined together by hot pressing, and then the first adhesive layer 21 and the conductive layer 1 are combined by hot pressing. Through two hot pressing treatments, a stable connection relationship can be formed between the first substrate layer 31 and the conductive layer 1.
当然,本发明中并不限于上述的将第一基材层31先与第一胶层21通过热压的方式结合,再将导电层1与第一胶层21通过热压的方式结合。还可以是其它的结合方式,例如,将第一基材层31、第一胶层21和导电层1三者直接进行热压处理。采用这种直接热压的方式更加简单,简化了工艺步骤。在具体的应用中,本领域技术人员可以根据需要灵活选择具体的结合方式,对此不作限制。Of course, the present invention is not limited to the above-mentioned first base material layer 31 and the first adhesive layer 21 are combined by hot pressing, and then the conductive layer 1 and the first adhesive layer 21 are combined by hot pressing. Other bonding methods may also be used, for example, the first substrate layer 31, the first adhesive layer 21 and the conductive layer 1 are directly subjected to the hot pressing process. Using this direct hot pressing method is simpler and simplifies the process steps. In a specific application, those skilled in the art can flexibly select a specific combination manner according to needs, and there is no restriction on this.
本发明的第一胶层21,其材质例如可以为热熔胶、丙烯酸胶、硅胶中的任意一种。本发明的第一胶层21所采用的材料在较高的温度下可以形成粘流态,具有良好的粘接力。当用于连接第一基材层31和导电层1时,能使二者牢固的连接在一起,第一基材层31和导电层1之间不易产生分离。The material of the first adhesive layer 21 of the present invention may be any one of hot melt adhesive, acrylic adhesive, and silica gel, for example. The material used in the first adhesive layer 21 of the present invention can form a viscous fluid state at a higher temperature, and has good adhesion. When used to connect the first base material layer 31 and the conductive layer 1, the two can be firmly connected, and the first base material layer 31 and the conductive layer 1 are not easily separated.
本发明的第一基材层31的材质为高分子材料。具体可以为塑料、热塑性弹性体或者橡胶。上述的这些材料均具有绝缘性。在本发明一个的例子中,所述第一基材层31的材料为PEEK、PAR、PEI、PI、PPS、PEN、PET、TPEE、TPU中的任意一种。所述第一基材层31能对内部导电层1起到进一步的保护作用,以使导电膜使用起来更加安全、可靠。The material of the first substrate layer 31 of the present invention is a polymer material. Specifically, it can be plastic, thermoplastic elastomer or rubber. All of the above-mentioned materials have insulating properties. In an example of the present invention, the material of the first substrate layer 31 is any one of PEEK, PAR, PEI, PI, PPS, PEN, PET, TPEE, and TPU. The first substrate layer 31 can further protect the inner conductive layer 1 so that the conductive film is safer and more reliable to use.
当在所述导电层1上经蚀刻形成导电线路后,所述第二基材层32再通过第二胶层22与所述导电层1的另一个表面和所述第一胶层连接在一起。也就是说,本发明中是先在所述导电层1的一个表面上贴附第一基材层31,然后在导电层1上蚀刻形成导电线路,之后将第二基材层32贴合在导电层 1的另一个表面上,从而形成导电膜。After forming conductive lines on the conductive layer 1 by etching, the second substrate layer 32 is connected to the other surface of the conductive layer 1 and the first adhesive layer through the second adhesive layer 22 . That is to say, in the present invention, the first substrate layer 31 is attached to one surface of the conductive layer 1, and then the conductive circuit is formed by etching on the conductive layer 1, and then the second substrate layer 32 is attached to On the other surface of the conductive layer 1, thereby forming a conductive film.
在本发明的一个例子中,所述第二基材层32通过第二胶层22与所述导电层1的另一个表面和第一胶层21热压连接在一起。In an example of the present invention, the second substrate layer 32 is connected to the other surface of the conductive layer 1 and the first adhesive layer 21 through the second adhesive layer 22 by thermocompression.
本发明的第二基材层32的材质为热塑性弹性体。当在所述导电层1上经蚀刻形成导电线路后,所述第二基材层32再与所述导电层1的另一个表面和所述第一胶层21通过热压的方式连接在一起。通过该种方式,可以使第二基材层22与导电层1稳定的连接。The material of the second base material layer 32 of the present invention is a thermoplastic elastomer. After the conductive circuit is formed by etching on the conductive layer 1, the second substrate layer 32 is connected to the other surface of the conductive layer 1 and the first adhesive layer 21 by hot pressing . In this way, the second base material layer 22 and the conductive layer 1 can be stably connected.
本发明的第二胶层22在热压温度时具有粘接力,而在室温时不具有粘接力。本发明的第二胶层22所采用的材料在较高的温度下可以形成粘流态,具有良好的粘接力。当用于连接第二基材层32和导电层1时,能使二者牢固的连接,第二基材层32和导电层1之间不易产生分离。其中,所述第二胶层22的材质可以与所述第一胶层21的材质相同,也可以不同。例如,第二胶层22可以采用热熔胶、丙烯酸胶、硅胶中的任意一种。又例如,第二胶层22可以采用压敏胶。本领域技术人员可以根据实际需要进行选择。The second adhesive layer 22 of the present invention has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature. The material used for the second adhesive layer 22 of the present invention can form a viscous fluid state at a higher temperature, and has good adhesion. When used to connect the second base layer 32 and the conductive layer 1, the two can be firmly connected, and the second base layer 32 and the conductive layer 1 are not easily separated. The material of the second adhesive layer 22 may be the same as or different from the material of the first adhesive layer 21. For example, the second adhesive layer 22 may be any one of hot melt adhesive, acrylic adhesive, and silica gel. For another example, the second adhesive layer 22 may be pressure sensitive adhesive. Those skilled in the art can make selections according to actual needs.
本发明的第二基材层32的材质为高分子材料。具体可以为塑料、热塑性弹性体或者橡胶。这些材料均具有绝缘性。在本发明一个的例子中,所述第二基材层32的材料为PEEK、PAR、PEI、PI、PPS、PEN、PET、TPEE、TPU中的任意一种。所述第二基材层32能对内部导电层1起到进一步的保护作用,以使导电膜使用起来更加安全、可靠。需要说明的是,第二基材层32的材质可以与第一基材层31的材质相同,也可以不同。本领域技术人员可以根据实际需要灵活选择。The material of the second base material layer 32 of the present invention is a polymer material. Specifically, it can be plastic, thermoplastic elastomer or rubber. These materials are all insulating. In an example of the present invention, the material of the second substrate layer 32 is any one of PEEK, PAR, PEI, PI, PPS, PEN, PET, TPEE, and TPU. The second substrate layer 32 can further protect the inner conductive layer 1 so that the conductive film is safer and more reliable to use. It should be noted that the material of the second base material layer 32 may be the same as or different from the material of the first base material layer 31. Those skilled in the art can flexibly choose according to actual needs.
本发明的导电层1为金属箔片。例如导电层1为铜箔。铜箔为较薄的片状结构,其具有低表面氧气特性,可以很容易的附着在多种不同材质的基材表面上。并且,铜材料的导电性较佳,能使形成的导电膜具有良好的导电性。在导电层1上可以采用本领域技术人员熟知的蚀刻、腐蚀等方式形成预定的电路图样。The conductive layer 1 of the present invention is a metal foil. For example, the conductive layer 1 is copper foil. Copper foil is a thin sheet structure, which has low surface oxygen characteristics and can be easily attached to the surface of a variety of different materials. In addition, the conductivity of the copper material is better, which can make the formed conductive film have good conductivity. A predetermined circuit pattern can be formed on the conductive layer 1 by etching and etching methods well known to those skilled in the art.
在本发明的一个例子中,所述导电层1采用压延铜箔,例如采用RA铜箔或者HA铜箔。压延铜箔具有优良的抗拉强度和高伸长率,在与第一基材层2热压结合时具有良好的延展性。In an example of the present invention, the conductive layer 1 adopts rolled copper foil, for example, RA copper foil or HA copper foil. The rolled copper foil has excellent tensile strength and high elongation, and has good ductility when combined with the first substrate layer 2 by hot pressing.
如图2所示,本发明的导电层1上还分别设置有内焊盘4和外焊盘5。其中,所述内焊盘4被配置为:用于与音圈电连接。所述外焊盘5被配置为:用于与外部电路连接。并且,所述内焊盘4和所述外焊盘5均从所述基材层中裸露出来,以便于实现电连接。As shown in FIG. 2, the conductive layer 1 of the present invention is further provided with an inner pad 4 and an outer pad 5 respectively. Wherein, the inner pad 4 is configured to be electrically connected to the voice coil. The outer pad 5 is configured to connect with an external circuit. In addition, both the inner pad 4 and the outer pad 5 are exposed from the base material layer to facilitate electrical connection.
此外,需要说明的是,本发明的导电膜,其导电层1通过第一胶层21与第一基材层31结合,其中采用的是热压工艺。而在进行热压处理时,热压温度较高,通常在110℃左右,此时第一胶层21基于所采用的材料,其可以形成粘流态,此时粘接力较强,能与导电层1牢固的连接在一起。而当在导电层1上蚀刻出导电线路后,还可以对导电层1和第一基材层31实施滚压处理工序。而该滚压处理通常是在室温下进行的。在室温下,第一胶层21没有粘接力,不会使灰尘等杂质粘接在第一基材层31上,避免对后续成型工艺的影响。而现有技术中,发声装置振膜中采用的粘结剂,因为在室温下仍然具有一定的粘结力,无法进行导电层蚀刻后的滚压步骤,不能用于构成本发明的导电膜。In addition, it should be noted that, in the conductive film of the present invention, the conductive layer 1 is combined with the first substrate layer 31 through the first adhesive layer 21, wherein a hot pressing process is adopted. When the hot pressing process is performed, the hot pressing temperature is relatively high, usually around 110°C. At this time, the first adhesive layer 21 is based on the material used, which can form a viscous fluid state, and the adhesive force is strong at this time. The conductive layers 1 are firmly connected together. After the conductive lines are etched on the conductive layer 1, the conductive layer 1 and the first substrate layer 31 can also be subjected to a rolling process. The rolling treatment is usually carried out at room temperature. At room temperature, the first adhesive layer 21 has no adhesive force, and impurities such as dust will not adhere to the first substrate layer 31, thereby avoiding the influence on the subsequent molding process. In the prior art, the adhesive used in the diaphragm of the sound generating device still has a certain adhesive force at room temperature and cannot be used for the rolling step after the conductive layer is etched and cannot be used to form the conductive film of the present invention.
本发明实施例提供的导电膜,对于所述导电层1、第一胶层21、第一基材层31、第二胶层22、第二基材层32的厚度,本领域技术人员可以根据需要灵活调整,以使形成的导电膜具有合适的厚度,以适应相应的装配空间。For the conductive film provided by the embodiment of the present invention, the thickness of the conductive layer 1, the first adhesive layer 21, the first substrate layer 31, the second adhesive layer 22, and the second substrate layer 32 can be determined by those skilled in the art according to It needs to be adjusted flexibly so that the formed conductive film has a suitable thickness to fit the corresponding assembly space.
在本发明的一个例子中,所述导电层1的厚度为12-36μm,所述第一胶层21和第二胶层22的厚度为5-50μm,所述第一基材层31和第二基材层32的厚度为3-50μm。在本实施例中,可以使形成的导电膜具有良好的导电性,基材层和胶层可以对位于中间的导电层1起到良好的保护作用。通过对导电层、胶层以及基材层厚度的合理调整,还能保证导电膜整体具有适宜的刚性和柔韧性,可以使导电膜在振动时更加平稳。不仅能提高声学性能,还能防止在振动时出现偏振的现象。In an example of the present invention, the thickness of the conductive layer 1 is 12-36 μm, the thickness of the first adhesive layer 21 and the second adhesive layer 22 is 5-50 μm, and the first substrate layer 31 and the The thickness of the second substrate layer 32 is 3-50 μm. In this embodiment, the formed conductive film can be made to have good conductivity, and the substrate layer and the glue layer can play a good role in protecting the conductive layer 1 located in the middle. By reasonably adjusting the thickness of the conductive layer, the adhesive layer and the substrate layer, it can also ensure that the conductive film as a whole has appropriate rigidity and flexibility, and can make the conductive film more stable during vibration. It can not only improve the acoustic performance, but also prevent the phenomenon of polarization when vibrating.
本发明实施例提供的导电膜,其包括位于内侧的内侧部,环绕设置在所述内侧部外侧的形变部,以及设置在所述形变部外侧的外侧部。The conductive film provided by the embodiment of the present invention includes an inner portion located on the inner side, a deformed portion provided around the inner portion, and an outer portion provided on the outer side of the deformed portion.
当将本发明的导电膜应用在例如扬声器等发声装置中时,本领域技术人员可以将该导电膜的外侧部连接在发声装置的外壳上,用以实现对导电 膜的固定。When the conductive film of the present invention is applied to a sound generating device such as a speaker, those skilled in the art can connect the outer part of the conductive film to the housing of the sound generating device to realize the fixation of the conductive film.
如图2所示,所述导电层1包括多个部分,分别为:分布在所述内侧部上的第一导电层101,分布在所述外侧部上的第二导电层102,以及分布在所述形变部上的第三导电层103。并且,所述第三导电层103连接所述第一导电层101和所述第二导电层102。所述第一导电层101、第二导电层102和第三导电层103连接形成至少一条导电线路。As shown in FIG. 2, the conductive layer 1 includes multiple parts, namely: a first conductive layer 101 distributed on the inner side, a second conductive layer 102 distributed on the outer side, and The third conductive layer 103 on the deformed portion. In addition, the third conductive layer 103 connects the first conductive layer 101 and the second conductive layer 102. The first conductive layer 101, the second conductive layer 102 and the third conductive layer 103 are connected to form at least one conductive circuit.
其中,所述第一导电层101包括相互独立的两部分。同样地,所述第二导电层102也包括相互独立的两部分。两部分所述第一导电层101、所述第二导电层102和所述第三导电层103形成两个独立的导电线路。并且第一导电层101上设置有与所述第一导电层101电连接的内焊盘4,第二导电层102上设置有与所述第二导电层102电连接的外焊盘5。Wherein, the first conductive layer 101 includes two parts independent of each other. Similarly, the second conductive layer 102 also includes two parts independent of each other. Two parts of the first conductive layer 101, the second conductive layer 102, and the third conductive layer 103 form two independent conductive lines. In addition, an inner pad 4 electrically connected to the first conductive layer 101 is provided on the first conductive layer 101, and an outer pad 5 electrically connected to the second conductive layer 102 is provided on the second conductive layer 102.
将导电膜上的内焊盘4与音圈电连接,将导电膜上的外焊盘5与外部电路电连接。其中,外焊盘5可以直接与外部电路电连接,也可以通过发声装置的外壳6上设置的弹片与外部电路电连接。本领域技术人员可以根据实际需要灵活调整,对此不作限制。The inner pad 4 on the conductive film is electrically connected to the voice coil, and the outer pad 5 on the conductive film is electrically connected to the external circuit. Wherein, the outer pad 5 may be directly electrically connected to an external circuit, or may be electrically connected to an external circuit through an elastic piece provided on the housing 6 of the sound device. Those skilled in the art can flexibly adjust according to actual needs, and there is no limitation on this.
本发明实施例提供的导电膜为包含导电层1的多层复合结构,并且,该导电层1还分别设置有内焊盘4和外焊盘5。其中,内焊盘4可用于与音圈实现电连接,外焊盘5可用于与外部电路电连接,即这种结构可以直接通过相应的焊盘实现与终端产品内部和外部信号的连接。可以使音圈的引线不需要顺出很长的线程,即可实现音圈与导电膜的电连接,能有效避免音圈引线在工作中发生断线的现象,提高了产品的稳定性。本发明实施例提供的导电膜,将其应用于发声装置中时,可以简化发声装置的结构设计,提高发声装置内部的空间利用率,提升发声装置的频响和可靠性。The conductive film provided by the embodiment of the present invention is a multilayer composite structure including a conductive layer 1, and the conductive layer 1 is further provided with an inner pad 4 and an outer pad 5 respectively. Among them, the inner pad 4 can be used for electrical connection with the voice coil, and the outer pad 5 can be used for electrical connection with an external circuit, that is, this structure can directly realize the connection with the internal and external signals of the terminal product through the corresponding pad. The lead of the voice coil can be electrically connected to the conductive film without having to run a long thread, which can effectively avoid the phenomenon of disconnection of the voice coil lead during work, and improve the stability of the product. When the conductive film provided by the embodiment of the present invention is applied to a sound emitting device, the structural design of the sound emitting device can be simplified, the space utilization rate inside the sound emitting device can be improved, and the frequency response and reliability of the sound emitting device can be improved.
本发明实施例提供了一种发声装置。该发声装置包括振动系统以及与振动系统相配合的磁路系统(图中未示出,为本领域公知常识)。发声装置还包括具有收容腔的外壳,振动系统和所述磁路系统均收容在收容腔内。其中,振动系统包括发声振膜和结合在发声振膜一侧的音圈。发声振膜采用上述的导电膜。在该发声装置工作过程中,通有电信号的音圈与磁路系统相互作用,产生上下振动,从而可以带动发声振膜产生声音。The embodiment of the present invention provides a sound emitting device. The sound generating device includes a vibration system and a magnetic circuit system matched with the vibration system (not shown in the figure, which is common knowledge in the art). The sound generating device also includes a housing with a containing cavity, and both the vibration system and the magnetic circuit system are contained in the containing cavity. Among them, the vibration system includes a sounding diaphragm and a voice coil combined on one side of the sounding diaphragm. The sound-producing diaphragm adopts the above-mentioned conductive film. During the working process of the sounding device, the voice coil with the electric signal interacts with the magnetic circuit system to generate up and down vibration, which can drive the sounding diaphragm to produce sound.
如图2所示,本发明的导电膜作为发声振膜时,所述第一导电层101呈环状结构(例如,导电膜整体呈矩形,此时所述第一导电层101呈矩形环状结构),所述第一导电层101位于导电膜的内侧部边缘上靠近形变部的位置,所述第一导电层101可用于与音圈形成电连接。具体来说,音圈通常具有两条音圈引线,对于第一导电层101而言,为了形成与音圈的两条引线电连接的两个独立导电线路。本实施例中设计在矩形环状第一导电层101的两个相对的短轴上各开设一个第一分隔部11,在第一分隔部11所在的位置均不设置导电层,这样使第一导电层101被分为相互独立的两部分。并且,在所述第一导电层101的内侧设置有与所述第一导电层101电连接的内焊盘4。其中,所述内焊盘4的数量至少设置为两个,可用于与音圈的两个引线进行电连接。As shown in FIG. 2, when the conductive film of the present invention is used as a sound-emitting diaphragm, the first conductive layer 101 has a ring structure (for example, the conductive film is rectangular as a whole, and the first conductive layer 101 has a rectangular ring shape. Structure), the first conductive layer 101 is located on the inner edge of the conductive film near the deformed portion, and the first conductive layer 101 can be used to form an electrical connection with the voice coil. Specifically, the voice coil usually has two voice coil leads. For the first conductive layer 101, in order to form two independent conductive lines electrically connected to the two leads of the voice coil. In this embodiment, it is designed to provide a first partition 11 on each of the two opposite short axes of the rectangular ring-shaped first conductive layer 101, and no conductive layer is provided at the position where the first partition 11 is located, so that the first The conductive layer 101 is divided into two independent parts. In addition, an inner pad 4 electrically connected to the first conductive layer 101 is provided inside the first conductive layer 101. Wherein, the number of the inner bonding pads 4 is set to at least two, which can be used for electrical connection with the two leads of the voice coil.
其中,对应每个导电线路均设置有内焊盘4,音圈的引线可以与对应导电线路的两个内焊盘4中的任意一个进行电连接。当然,所述内焊盘4也可以设置为更多个,例如四个、六个等,本领域技术人员可以根据实际需要灵活调整,对此不作限制。Wherein, an inner pad 4 is provided corresponding to each conductive circuit, and the lead of the voice coil can be electrically connected to any one of the two inner pads 4 of the corresponding conductive circuit. Of course, the number of inner pads 4 can also be set to more, for example, four, six, etc. Those skilled in the art can flexibly adjust according to actual needs, and there is no limitation on this.
此外,在靠近音圈一侧的第一基材层2上对应内焊盘4设置有用于避让的避让孔。该避让孔用以方便音圈的引线与内焊盘4通过电焊的方式导电结合。In addition, an escape hole for avoiding is provided on the first substrate layer 2 on the side close to the voice coil corresponding to the inner pad 4. The escape hole is used to facilitate the conductive connection between the lead wire of the voice coil and the inner pad 4 by electric welding.
如图2所示,本发明的导电膜作为发声振膜时,所述第二导电层102为环状结构(例如,导电膜整体呈矩形,此时所述第二导电层102也呈矩形环状结构)。所述第二导电层102位于导电膜的边缘位置,即外侧部的边缘位置,用于与外部电路连接。同样地,为了形成两个独立的导电线路,本实施例中设计在矩形环状第二导电层102的两个相对的短轴上各开设一个第二分隔部12,在第二分隔部12所在的位置不设置导电层,这样可以使第二导电层102由相互独立的两部分构成。As shown in FIG. 2, when the conductive film of the present invention is used as a sound-emitting diaphragm, the second conductive layer 102 has a ring structure (for example, the conductive film is rectangular as a whole, and the second conductive layer 102 is also a rectangular ring at this time.状结构). The second conductive layer 102 is located at the edge of the conductive film, that is, at the edge of the outer part, and is used to connect to an external circuit. Similarly, in order to form two independent conductive lines, in this embodiment, a second partition 12 is provided on each of the two opposite short axes of the rectangular ring-shaped second conductive layer 102, where the second partition 12 is located. No conductive layer is provided at the position of, so that the second conductive layer 102 can be composed of two independent parts.
并且,在所述第二导电层102的至少两个边角部位分别设置有外焊盘5。所述外焊盘5用于与发声装置的外壳上的电连接件通过电焊等方式电连接。其中,在对应于所述外焊盘5的上部和下部的第一基材层2上均设置有用于避让外焊盘5的避让区域,这样可以使外焊盘5能从基材层2中适 当的露出,以便于实现与外部电路的电连接。对于发声装置等终端产品而言,可以通过电连接外焊盘5来控制终端产品内部的电信号。Moreover, at least two corners of the second conductive layer 102 are respectively provided with outer pads 5. The outer pad 5 is used to electrically connect with the electrical connector on the housing of the sounding device through electric welding or the like. Wherein, the first substrate layer 2 corresponding to the upper and lower parts of the outer pad 5 is provided with an escape area for avoiding the outer pad 5, so that the outer pad 5 can be removed from the substrate layer 2. Appropriate exposure to facilitate electrical connection with external circuits. For terminal products such as sound generating devices, the electrical signals inside the terminal product can be controlled by electrically connecting the outer pad 5.
此外,还可以在所述内焊盘4和所述外焊盘5的表面上设置金属保护层。该金属保护层例如可以采用电镀的方式形成,当然,也可以在其上贴合金属保护层,对此不作限制。In addition, a metal protection layer may be provided on the surfaces of the inner pad 4 and the outer pad 5. The metal protective layer can be formed by electroplating, for example, of course, a metal protective layer can also be attached to it, which is not limited.
如图2所示,本发明的导电膜作为发声振膜时,所述第三导电层103为条状结构。所述第三导电层103连接所述第一导电层101和第二导电层102(例如,导电膜整体呈矩形,第一导电层101和第二导电层102均呈矩形环状结构)。本实施例中,所述第三导电层103分别设置在矩形导电膜两条相对的长轴边上。所述第三导电层103的结构和设置位置可以增加矩形导电膜在长轴方向的强度,这样有助于提高导电膜的声学性能。其中,所述第三导电层103可以包括平行设置的至少三个条状结构,能增强电连接的稳定性。As shown in FIG. 2, when the conductive film of the present invention is used as a sound generating diaphragm, the third conductive layer 103 has a strip structure. The third conductive layer 103 connects the first conductive layer 101 and the second conductive layer 102 (for example, the conductive film has a rectangular shape as a whole, and both the first conductive layer 101 and the second conductive layer 102 have a rectangular ring structure). In this embodiment, the third conductive layer 103 is respectively disposed on two opposite long axis sides of the rectangular conductive film. The structure and location of the third conductive layer 103 can increase the strength of the rectangular conductive film in the long axis direction, which helps to improve the acoustic performance of the conductive film. Wherein, the third conductive layer 103 may include at least three strip structures arranged in parallel, which can enhance the stability of electrical connection.
此外,本发明的导电膜作为发声振膜时,还可以包括刚性的增强部,且该增强部结合在导电膜的内侧。当在本发明的导电膜上设置刚性的增强部时,增强部与导电膜之间可以采用本领域技术人员熟知的方式(例如粘接)结合在一起。通过在导电膜上加设刚性的增强部能够有效提升导电膜的高频特性。但需要说明的是,对于本发明的导电膜而言,本领域技术人员可以根据实际需要选择在其上设置或者不设置增强部,对此不作限制。In addition, when the conductive film of the present invention is used as a sound-emitting diaphragm, it may also include a rigid reinforcement part, and the reinforcement part is bonded to the inner side of the conductive film. When a rigid reinforcing part is provided on the conductive film of the present invention, the reinforcing part and the conductive film can be joined together in a manner known to those skilled in the art (for example, bonding). The high frequency characteristics of the conductive film can be effectively improved by adding a rigid reinforcement part on the conductive film. However, it should be noted that for the conductive film of the present invention, those skilled in the art can choose to provide or not provide a reinforcing part on it according to actual needs, and there is no limitation on this.
当在导电膜的内侧部设置刚性的增强部时,增强部在电焊过程中可以起到良好的支撑作用,以防止电焊过程中导电膜整体出现塌陷等不良现象。因此,可以将增强部覆盖在内焊盘4所在的位置。其中,所述增强部例如选自环氧树脂、PET、PEN、金属片、PEI、PAR、PPS、PES等材料中的任意一种。When a rigid reinforcement is provided on the inner side of the conductive film, the reinforcement can play a good supporting role during the electric welding process, so as to prevent the conductive film from collapsing during the electric welding process. Therefore, the reinforcement portion can be covered where the inner pad 4 is located. Wherein, the reinforcing part is selected from any one of materials such as epoxy resin, PET, PEN, metal sheet, PEI, PAR, PPS, PES and the like.
本发明的导电膜不仅可以作为发声振膜使用,还可以作为支撑振膜使用。本发明实施例还提供了一种发声装置,其包括振动系统和与振动系统相配合的磁路系统。所述振动系统包括发声振膜、结合在所述发声振膜一侧的音圈以及用于弹性支撑音圈的支撑振膜。其中,该支撑振膜采用本发明的导电膜。通常,音圈包括两个相对的设置的长边和两个相对设置的短 边,且在音圈的每个短边上均设置有支撑振膜。例如,支撑振膜中至少一个为本发明的导电膜。将本发明的导电膜用作支撑振膜时,具有振动平稳的优点,能用于防止内部的振动系统发生偏振的情况,能提升发声装置的响度以及降低非线性失真。The conductive film of the present invention can be used not only as a sound-producing diaphragm, but also as a supporting diaphragm. The embodiment of the present invention also provides a sound generating device, which includes a vibration system and a magnetic circuit system matched with the vibration system. The vibration system includes a sounding diaphragm, a voice coil coupled to one side of the sounding diaphragm, and a supporting diaphragm for elastically supporting the voice coil. Wherein, the supporting diaphragm adopts the conductive film of the present invention. Generally, the voice coil includes two opposed long sides and two opposed short sides, and a supporting diaphragm is provided on each short side of the voice coil. For example, at least one of the supporting diaphragms is the conductive film of the present invention. When the conductive film of the present invention is used as a supporting diaphragm, it has the advantage of stable vibration, can be used to prevent the internal vibration system from being polarized, can increase the loudness of the sound device and reduce nonlinear distortion.
如图3和图4所示,本发明的导电膜用作支撑振膜时,将其设置在音圈的每个短边位置,其可以呈扇形。此时,支撑振膜可以覆盖音圈的整个短边,支撑力更均衡,弹性回复力更好。As shown in Figs. 3 and 4, when the conductive film of the present invention is used as a supporting diaphragm, it is arranged at each short side of the voice coil, and it can be fan-shaped. At this time, the supporting diaphragm can cover the entire short side of the voice coil, the supporting force is more balanced, and the elastic recovery force is better.
当然,导电膜用作支撑振膜时,并不限于上述的扇形,也可以是弧形或者其它形状,对此不作限制。Of course, when the conductive film is used to support the diaphragm, it is not limited to the above-mentioned sector shape, and it may also be an arc shape or other shapes, which is not limited.
如图4所示,本发明的其中一个支撑振膜上分布有外侧部7、内侧部9以及形变部8。其中,所述外侧部7被配置为:用于与外壳6连接,所述内侧部9被配置为:用于与音圈连接。所述导电层包括分布在所述内侧部9上的第一导电层,分布在所述外侧部7上的第二导电层,以及分布在所述形变部8上的第三导电层。并且,所述第三导电层连接所述第一导电层和第二导电层,所述第一导电层、第二导电层和第三导电层连接形成两条独立的导电线路(未图示),并且所述第一导电层上设置有与两条导电线路对应电连接的两个内焊盘4,所述第二导电层上设置有与两条导电线路对应电连接的两个外焊盘5。其中,所述内焊盘4可用于与音圈实现电连接,所述外焊盘5可用于与外部电路电连接,可以使音圈的引线不需要顺出很长的线程,即可实现音圈与导电膜的电连接,能有效避免音圈引线在工作中发生断线的现象,提高了产品的稳定性。As shown in FIG. 4, one of the supporting diaphragms of the present invention is distributed with an outer part 7, an inner part 9 and a deformable part 8. Wherein, the outer portion 7 is configured to be connected to the housing 6, and the inner portion 9 is configured to be connected to a voice coil. The conductive layer includes a first conductive layer distributed on the inner portion 9, a second conductive layer distributed on the outer portion 7, and a third conductive layer distributed on the deformed portion 8. In addition, the third conductive layer is connected to the first conductive layer and the second conductive layer, and the first conductive layer, the second conductive layer and the third conductive layer are connected to form two independent conductive lines (not shown) , And the first conductive layer is provided with two inner pads 4 that are electrically connected to the two conductive lines, and the second conductive layer is provided with two outer pads that are electrically connected to the two conductive lines. 5. Wherein, the inner pad 4 can be used for electrical connection with the voice coil, and the outer pad 5 can be used for electrical connection with an external circuit, so that the lead of the voice coil does not need to run out a long thread to realize the sound The electrical connection between the coil and the conductive film can effectively prevent the voice coil lead from breaking during work, and improve the stability of the product.
在外侧部7和内侧部9对应的基材层的厚度较厚,可以起到结构支撑的作用。而形变部8用于形成折环结构,提供弹性支撑力的作用,其对应的基材层的厚度相对较薄,其灵敏度较高。The thickness of the base material layer corresponding to the outer part 7 and the inner part 9 is relatively thick, which can play a role of structural support. The deformed portion 8 is used to form a folded ring structure to provide elastic support. The thickness of the corresponding substrate layer is relatively thin, and its sensitivity is high.
此外,在外焊盘5还设置有用于焊接的通孔71。在进行锡焊焊接时,位于外焊盘5的下表面的锡膏经过该通孔71到达外焊盘5的上表面。通孔71增大了锡膏与外焊盘5的接触面积。锡膏凝固后使得外焊盘5与外壳上的导电端子连接。In addition, the outer pad 5 is also provided with a through hole 71 for soldering. During soldering, the solder paste located on the lower surface of the outer pad 5 reaches the upper surface of the outer pad 5 through the through hole 71. The through hole 71 increases the contact area between the solder paste and the outer pad 5. After the solder paste is solidified, the outer pad 5 is connected to the conductive terminal on the housing.
另一方面,本发明实施例还提供了一种电子设备,其包括上述的发声 装置。On the other hand, an embodiment of the present invention also provides an electronic device, which includes the above-mentioned sound generating device.
其中,所述电子设备可以是但不局限于手机、平板电脑、智能穿戴设备、智能手表、对讲机、电视机和智能音箱等。所述电子设备可以包括壳体以及本公开实施例的发声装置,该发声装置被收容固定在所述壳体内。Wherein, the electronic device may be, but is not limited to, a mobile phone, a tablet computer, a smart wearable device, a smart watch, a walkie-talkie, a TV, a smart speaker, etc. The electronic device may include a housing and the sounding device of the embodiment of the present disclosure, and the sounding device is housed and fixed in the housing.
虽然已经通过例子对本发明的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本发明的范围。本领域的技术人员应该理解,可在不脱离本发明的范围和精神的情况下,对以上实施例进行修改。本发明的范围由所附权利要求来限定。Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the invention is defined by the appended claims.

Claims (17)

  1. 一种用于发声装置的导电膜,其特征在于,包括导电层和贴合在所述导电层两个表面上的第一基材层和第二基材层;A conductive film for a sounding device, which is characterized by comprising a conductive layer and a first substrate layer and a second substrate layer attached to both surfaces of the conductive layer;
    其中,所述第一基材层先通过第一胶层与所述导电层的一个表面以热压的方式连接在一起后,在所述导电层上经蚀刻形成导电线路;Wherein, the first substrate layer is first connected to one surface of the conductive layer through a first adhesive layer by hot pressing, and then a conductive circuit is formed on the conductive layer by etching;
    所述第一胶层在热压温度时具有粘接力,在室温时不具有粘接力。The first adhesive layer has adhesive force at the hot pressing temperature, but not at room temperature.
  2. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述第一基材层先与所述第一胶层连接在一起,再通过热压的方式与所述导电层连接在一起。The conductive film for a sounding device according to claim 1, wherein the first substrate layer is first connected to the first adhesive layer, and then connected to the conductive layer by hot pressing Together.
  3. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,当在所述导电层上经蚀刻形成导电线路后,所述第二基材层再通过第二胶层与所述导电层的另一个表面和所述第一胶层连接在一起。The conductive film for a sounding device according to claim 1, wherein after the conductive circuit is formed on the conductive layer by etching, the second substrate layer is connected to the conductive layer through a second adhesive layer. The other surface of the layer is connected to the first adhesive layer.
  4. 根据权利要求3所述的用于发声装置的导电膜,其特征在于,所述第二基材层通过第二胶层与所述导电层的另一个表面和第一胶层热压连接在一起,The conductive film for a sounding device according to claim 3, wherein the second substrate layer is connected to the other surface of the conductive layer and the first adhesive layer by a second adhesive layer. ,
    所述第二胶层在热压温度时具有粘接力,在室温时不具有粘接力。The second adhesive layer has adhesive force at the hot pressing temperature, but does not have adhesive force at room temperature.
  5. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述第二基材层为热塑性弹性体,当在所述导电层上经蚀刻形成导电线路后,第二基材层再与所述导电层的另一个表面和所述第一胶层通过热压的方式连接在一起。The conductive film for a sound generating device according to claim 1, wherein the second substrate layer is a thermoplastic elastomer, and after forming conductive lines on the conductive layer, the second substrate layer Then, the other surface of the conductive layer and the first adhesive layer are connected together by hot pressing.
  6. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述第一胶层的材质为热熔胶、丙烯酸胶、硅胶中的任意一种。The conductive film for a sounding device according to claim 1, wherein the material of the first adhesive layer is any one of hot melt adhesive, acrylic adhesive, and silica gel.
  7. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述第一基材层和所述第二基材层的材质为塑料、热塑性弹性体、橡胶中的任意一种。The conductive film for a sound emitting device according to claim 1, wherein the material of the first substrate layer and the second substrate layer is any one of plastic, thermoplastic elastomer, and rubber.
  8. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述第一基材层和所述第二基材层的材质为PEEK、PAR、PEI、PI、PPS、PEN、PET、TPEE、TPU中的任意一种。The conductive film for a sound emitting device according to claim 1, wherein the materials of the first substrate layer and the second substrate layer are PEEK, PAR, PEI, PI, PPS, PEN, PET Any one of TPEE, TPU.
  9. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述导电层为金属箔片。The conductive film for a sound emitting device according to claim 1, wherein the conductive layer is a metal foil.
  10. 根据权利要求9所述的用于发声装置的导电膜,其特征在于,所述导电层为铜箔。The conductive film for a sound emitting device according to claim 9, wherein the conductive layer is copper foil.
  11. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述导电层的厚度为12-36μm,所述第一胶层的厚度为5-50μm,所述第一基材层和所述第二基材层的厚度为3-50μm。The conductive film for a sounding device according to claim 1, wherein the thickness of the conductive layer is 12-36 μm, the thickness of the first adhesive layer is 5-50 μm, and the first substrate layer And the thickness of the second substrate layer is 3-50 μm.
  12. 根据权利要求1所述的用于发声装置的导电膜,其特征在于,所述导电层上分别设置有内焊盘和外焊盘,所述内焊盘被配置为:用于与音圈连接,所述外焊盘被配置为:用于与外部电路连接;The conductive film for a sounding device according to claim 1, wherein an inner pad and an outer pad are respectively provided on the conductive layer, and the inner pad is configured to connect to a voice coil , The external pad is configured to be used for connection with an external circuit;
    所述内焊盘和所述外焊盘均从所述基材层中露出。Both the inner pad and the outer pad are exposed from the substrate layer.
  13. 根据权利要求1-12任一项所述的用于发声装置的导电膜,其特征在于,包括位于内侧的内侧部,设置在所述内侧部外侧的形变部,以及设置在所述形变部外侧的外侧部;The conductive film for a sound generating device according to any one of claims 1-12, characterized by comprising an inner side located on the inner side, a deformed portion provided on the outer side of the inner side, and a deformed portion provided on the outer side of the deformed portion The outer part of
    所述导电层包括分布在所述内侧部上的第一导电层,分布在所述外侧部上的第二导电层,以及分布在所述形变部上第三导电层,且所述第三导电层连接所述第一导电层和所述第二导电层,所述第一导电层、第二导电 层和第三导电层连接形成至少一条导电线路。The conductive layer includes a first conductive layer distributed on the inner portion, a second conductive layer distributed on the outer portion, and a third conductive layer distributed on the deformed portion, and the third conductive layer The layer connects the first conductive layer and the second conductive layer, and the first conductive layer, the second conductive layer and the third conductive layer are connected to form at least one conductive line.
  14. 根据权利要求13所述的用于发声装置的导电膜,其特征在于,所述第一导电层和所述第二导电层均包括相互独立的两部分,两部分所述第一导电层、所述第二导电层和所述第三导电层形成两个独立的导电线路。The conductive film for a sound generating device according to claim 13, wherein the first conductive layer and the second conductive layer each comprise two parts independent of each other, and the first conductive layer, the The second conductive layer and the third conductive layer form two independent conductive lines.
  15. 一种发声装置,其特征在于,包括振动系统和与所述振动系统相配合的磁路系统;A sound generating device, characterized by comprising a vibration system and a magnetic circuit system matched with the vibration system;
    所述振动系统包括发声振膜和结合在所述发声振膜一侧的音圈,所述发声振膜采用如权利要求1-14任意一项所述的导电膜。The vibration system includes a sounding diaphragm and a voice coil combined with one side of the sounding diaphragm, and the sounding diaphragm adopts the conductive film according to any one of claims 1-14.
  16. 一种发声装置,其特征在于,包括振动系统和与所述振动系统相配合的磁路系统;A sound generating device, characterized by comprising a vibration system and a magnetic circuit system matched with the vibration system;
    所述振动系统包括发声振膜、结合在所述发声振膜一侧的音圈以及用于弹性支撑所述音圈的支撑振膜,所述支撑振膜采用如权利要求1-14任意一项所述的导电膜。The vibration system includes a sounding diaphragm, a voice coil combined on one side of the sounding diaphragm, and a supporting diaphragm for elastically supporting the voice coil, and the supporting diaphragm adopts any one of claims 1-14 The conductive film.
  17. 根据权利要求16所述的发声装置,其特征在于,The sounding device according to claim 16, wherein:
    所述音圈包括两个长边和两个短边,在所述音圈的两个短边上设有两个支撑振膜;The voice coil includes two long sides and two short sides, and two supporting diaphragms are provided on the two short sides of the voice coil;
    至少一个所述支撑振膜采用所述导电膜。At least one of the supporting diaphragm adopts the conductive film.
PCT/CN2019/128550 2019-08-19 2019-12-26 Conductive membrane for use in sound-producing apparatus and sound-producing apparatus WO2021031495A1 (en)

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