WO2021031492A1 - 一种防滑地毯胶垫层 - Google Patents

一种防滑地毯胶垫层 Download PDF

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WO2021031492A1
WO2021031492A1 PCT/CN2019/128292 CN2019128292W WO2021031492A1 WO 2021031492 A1 WO2021031492 A1 WO 2021031492A1 CN 2019128292 W CN2019128292 W CN 2019128292W WO 2021031492 A1 WO2021031492 A1 WO 2021031492A1
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layer
carpet
slip
warp
fabric
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PCT/CN2019/128292
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English (en)
French (fr)
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曹顺林
张怡
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昆山怡家居纺织有限公司
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Publication of WO2021031492A1 publication Critical patent/WO2021031492A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00

Definitions

  • the invention relates to carpets in the textile industry, in particular to a non-slip carpet rubber cushion.
  • a carpet that not only has the functions of a conventional carpet, but also facilitates users to separate the surface material of the carpet from the backing layer with anti-slip and water-repellent properties, and remove and wash the surface material of the carpet.
  • the Chinese utility model patent with application number 201520843605.7 discloses a detachable non-slip carpet; wherein, the top surface of the base layer is provided with a plurality of evenly distributed and shrinkable inserts. Holes; the bottom surface of the connecting layer is provided with plugs corresponding to the jacks; the woolen layer is woven and fixed on the top surface of the connecting layer.
  • the base layer is equivalent to the rubber cushion layer.
  • the base layer can only be used in conjunction with a specific connection layer; and the connection between the top surface of the base layer and the bottom surface of the connection layer is inelastic, people walking on it will have echoes, and the sound insulation effect is poor; at the same time, plugs and jacks are connected. It must be completely plugged in, which is inconvenient to operate and often requires professional construction personnel to operate. In addition, the plug is easily damaged during the disassembly and cleaning process, which seriously affects the service life.
  • CN 102711563 A provides a carpet with a pad; it is constructed by attaching a cover and a non-slip and non-absorbent pad underneath through an interlocking mechanical connection of a loop on the cover and a hook on the pad.
  • the interlocking mechanical connection is formed by VELCRO in the first embodiment. At this time, when the rubber cushion layer is used in combination with the soft carpet surface, a large force is likely to cause damage to the carpet, and it is not very convenient to disassemble.
  • the interlocking mechanical connection is formed by the layer of granular material on the pad.
  • the cover is made of fleece cloth, and the loops on it are fine and difficult to see with the naked eye; while the layer of granular material on the rubber cushion layer is made of The 3D-18D short fibers on the mat are heat-treated to form a grit layer; the connection strength between the grit layer and the carpet cover is not good, and the carpet surface is easy to shift and warp; and, because the granular material layer on the mat is made of the mat fibers after heat treatment A gravel layer is formed, which cannot be curled or folded, and transportation is extremely inconvenient.
  • the purpose of the present invention is to overcome the above-mentioned existing non-slip carpet rubber underlayment, when combined with the carpet surface, the binding force is too high, which leads to easy damage to the carpet surface during disassembly, and the low binding force affects the use effect, and the carpet surface is easy to shift, It provides a kind of non-slip carpet rubber cushion because of the defects such as warping, and the rubber cushion cannot be curled or folded.
  • the invention relates to a non-slip carpet rubber cushion
  • the anti-slip carpet rubber cushion layer includes a bottom anti-slip water-repellent layer and an upper bonding layer.
  • the bonding layer is a warp-knitted mesh cloth with a number of polyester, polypropylene or nylon monofilament projections; or a number of polyester, polypropylene, or Single-sided tufted fabric or single-sided flocked fabric with raised nylon monofilament.
  • the included angle between the polyester, polypropylene or nylon monofilament protrusions and the warp-knitted mesh fabric, single-sided tufted fabric or single-sided flocking fabric is 40°-90°.
  • the height of the polyester or nylon monofilament protrusions on the bonding layer is 1.5 mm to 10 mm.
  • the bonding layer is a single-sided structure layer formed by cutting the middle of the three-dimensional sandwich mesh cloth.
  • the three-dimensional sandwich mesh fabric is composed of two upper and lower warp knitted mesh fabrics and a plurality of polyester, polypropylene or nylon monofilaments arranged vertically in the middle to connect the upper and lower warp knitted mesh fabrics.
  • the above-mentioned three-dimensional sandwich mesh fabric is integratedly woven with 20D-120D polyester, polypropylene or nylon monofilament. More specifically, it is integrally knitted with 20D ⁇ 120D polyester monofilament yarn.
  • the polyester monofilament is lower than 20D, the protrusions of the polyester monofilament formed on the bonding layer are too soft, which will affect the bonding effect with the carpet.
  • the thickness of the three-dimensional interlayer mesh fabric is 2mm-20mm.
  • the area of a single mesh on the warp-knitted mesh fabric of the upper and lower layers ranges from 0.2 square millimeter to 100 square millimeters.
  • the non-slip and water-repellent layer is a foamed latex layer, a thermoplastic elastomer material layer, an acrylic resin layer, an EVA foam layer, a polyurethane foam layer, an XPE foam layer or an IXPE foam layer .
  • the non-slip carpet rubber cushion layer can be used in combination with the carpet surface.
  • the present invention has the following beneficial effects:
  • the bonding surface of the non-slip carpet rubber cushion layer of the present invention adopts a single-sided structure layer formed by cutting the middle of a three-dimensional sandwich mesh cloth.
  • the polyester monofilament and the warp knitted mesh cloth on the single-sided structure layer are integrated and are not easy to fall off , Improve the service life;
  • the 20D-120D polyester monofilament on the bonding surface of the non-slip carpet adhesive layer of the present invention can form thick, hard, and stiff protrusions, which can be easily inserted into the gaps of various carpet surfaces , Can also be disassembled conveniently and randomly, and can be disassembled repeatedly without damage;
  • the non-slip carpet adhesive layer of the present invention can be used in combination with a variety of carpet surfaces, and the bonding strength is moderate; it will neither damage the carpet surface due to excessive bonding force during disassembly, nor cause the carpet surface due to low bonding force. Easy to shift and warp;
  • the anti-slip carpet rubber cushion layer of the present invention can be rolled and folded, and it is convenient to transport.
  • Figure 1 is a schematic diagram of the structure of the anti-slip carpet rubber cushion layer of the present invention.
  • FIG. 2 is a schematic diagram of the combination of the anti-slip carpet rubber cushion layer of the present invention and the carpet surface with a 3D mesh cloth bottom layer;
  • 1 is the surface layer
  • 2 is the adhesive layer
  • 3 is the 3D mesh cloth
  • 4 is the bonding layer
  • 5 is the anti-slip and water-repellent layer.
  • This embodiment relates to a non-slip carpet rubber cushion, as shown in FIG. 1, including:
  • the bottom anti-skid and water-repellent layer 5 (foamed latex layer);
  • the upper bonding layer 4 is a warp-knitted mesh cloth with a number of polyester monofilament projections.
  • the bonding layer is a single-sided structure layer formed by splitting the three-dimensional sandwich mesh fabric composed of the upper and lower layers of warp knitted mesh cloth and several polyester monofilaments arranged vertically in the middle to connect the upper and lower layers of warp knitted mesh cloth;
  • the three-dimensional sandwich mesh fabric is specifically woven with 80D polyester monofilament yarn.
  • the included angle between the polyester monofilament protrusions and the warp-knitted mesh cloth is between 40° and 60°; the height of the polyester monofilament protrusions is 5 mm.
  • the size of a single mesh on the warp-knitted mesh cloth of the bonding layer is: an area of 20 square millimeters.
  • the anti-slip carpet rubber cushion layer of this embodiment can be used in combination with a carpet with a flannel layer or a 3D mesh cloth bottom layer.
  • a carpet surface with a 3D mesh cloth thickness of 5mm, mesh size: area 20 square millimeters
  • the carpet surface consists of the surface layer 1, the bottom 3D mesh cloth 3, and the set
  • the adhesive layer 2 between the two layers is composed; when used in combination, the monofilament protrusions on the adhesive layer of the non-slip carpet adhesive layer are inserted into the mesh of the 3D mesh cloth.
  • the bonding surface of the 3D mesh cloth and the anti-slip mat is of the same material; at the same time, because the three-dimensional mesh structure layer has a certain thickness, when the protrusion on the bonding surface is inserted into the mesh, the protrusion is also inserted into the three-dimensional mesh In the gap between the connecting polyester monofilament in the middle of the structural layer; these two points make the carpet surface and the non-slip mat composite use, the bonding strength is high, it is not easy to move in the bad environment, and the surrounding area will not warp. It has a good Comfort.
  • This embodiment relates to a non-slip carpet rubber cushion, as shown in FIG. 1, including:
  • the bottom non-slip water-repellent layer 5 (thermoplastic elastomer material layer);
  • the upper bonding layer 4 is a warp-knitted mesh cloth with a number of polyester monofilament projections.
  • the bonding layer is a single-sided structure layer formed by a three-dimensional mesh structure layer composed of a warp-knitted mesh cloth of upper and lower layers and a plurality of polyester monofilaments arranged vertically in the middle to connect the upper and lower warp-knitted mesh cloths;
  • the three-dimensional mesh structure layer is specifically woven integrally with 20D polyester monofilament yarns.
  • the angle between the protrusions of the polyester monofilament and the warp-knitted mesh cloth is between 50° and 70°; the height of the protrusions of the polyester monofilament is 1.5 mm.
  • the area of a single mesh on the warp-knitted mesh fabric of the bonding layer is 0.2 square millimeters.
  • the anti-slip carpet rubber cushion layer of this embodiment can be used in combination with a carpet with a flannel layer or a 3D mesh cloth bottom layer.
  • This embodiment relates to a non-slip carpet rubber cushion, as shown in FIG. 1, including:
  • the bottom non-slip and water-repellent layer 5 (acrylic resin layer);
  • the upper bonding layer 4 is a warp-knitted mesh cloth with a number of polyester monofilament projections.
  • the bonding layer is a single-sided structure layer formed by a three-dimensional mesh structure layer composed of a warp-knitted mesh cloth of upper and lower layers and a plurality of polyester monofilaments arranged vertically in the middle to connect the upper and lower warp-knitted mesh cloths;
  • the three-dimensional mesh structure layer is specifically woven integrally by using 120D polyester monofilament yarn.
  • the included angle between the polyester monofilament protrusions and the warp-knitted mesh cloth is between 40° and 60°; the height of the polyester monofilament protrusions is 10 mm.
  • the area of a single mesh on the warp-knitted mesh fabric of the bonding layer is 100 square millimeters.
  • the anti-slip carpet rubber cushion layer of this embodiment can be used in combination with a carpet with a flannel layer or a 3D mesh cloth bottom layer.
  • This embodiment relates to a non-slip carpet rubber cushion, including:
  • the anti-skid and water-repellent layer of the bottom layer (foamed latex layer);
  • the upper bonding layer, the bonding layer is a single-sided flocking fabric with a plurality of polyester monofilament projections; it is integratedly woven and flocked with 80D polyester monofilament yarn.
  • the included angle between the polyester monofilament protrusions and the single-sided flocking fabric is between 50° and 60°; the height of the polyester monofilament protrusions is 8 mm.
  • the area of a single mesh on the warp-knitted mesh fabric of the bonding layer is 36 square millimeters.
  • the interlocking mechanical connection is formed by VELCRO in the first embodiment.
  • This VELCRO has a Velcro effect.
  • the loops and hooks are damaged after being removed many times.
  • the suede surface is damaged after 10 times, resulting in insufficient bonding strength.
  • the interlocking mechanical connection is formed by the layer of granular material on the pad.
  • the cover is made of fleece cloth.
  • the loops on it are fine and hard to be seen by the naked eye.
  • the layer of granular material on the pad is made of 3D-
  • the 18D short fibers are heat-treated to form a gravel layer; therefore, the strength of this interlocking connection is not good; and the surroundings of the cover will warp during use, which affects the user experience.
  • the granular material layer on the mat is formed by heat treatment of the fibers on the mat into a gravel layer, it cannot be crimped or folded.
  • the interlocking mechanical connection is formed of a resin material having protrusions interlocking with the bottom surface of the cover in the third embodiment.
  • this kind of interlocking mechanical connection between the cover and the pad has a poor bonding force.
  • Example 1 Combine the non-slip carpet rubber cushion layer of Example 1 and the carpet surface with a 3D mesh cloth (thickness of 5mm, mesh size: area of 20 square millimeters) on the bottom surface, and record it as experimental group 1.

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Abstract

一种防滑地毯胶垫层；所述防滑地毯胶垫层包括底层的防滑拒水层（5）和上层的结合层（4），所述结合层（4）为布设若干单丝凸起的单面面料。所述结合层（4）为用20D以上的单丝制成的具有凸起的单面面料或为三维网布结构层中间剖开形成的单面结构层；所述三维网布结构层是由上下两层的经编网眼布和中间竖向排列的连接该上下两层经编网眼布的若干涤纶、丙纶或尼龙单丝组成。防滑地毯胶垫层可与多种地毯毯面结合使用，结合强度适中；既不会因结合力过高导致拆卸时损坏毯面，也不会因结合力过低导致毯面容易移位、起翘；同时还具有可卷可折叠，可机洗，铺设方便以及运输方便等优势。

Description

一种防滑地毯胶垫层 技术领域
本发明涉及纺织行业的地毯，具体涉及一种防滑地毯胶垫层。
背景技术
标准浴垫有两种设计方法：第一种是设计成类似毛巾的浴垫，这样可以洗涤。但是这种地垫不防滑，具有安全隐患；另一种方法是将具有防滑功能的材料粘结到地毯背面，这种地毯宣称可水洗，但是一旦在机器中洗涤就会分离或破损，或者上层面料和下层底背分离。而且，传统地毯设计和制造繁琐、价格较贵的特性阻碍这种地毯的多适用性。例如，它不允许使用者季节性的、根据需要随意换掉地毯。因此，需要一种地毯，既要具有常规地毯的功能，又要方便使用者将地毯的面层材料与具有防滑、拒水性能的衬垫层分离开来，对地毯的面层材料进行拆洗。
通过对现有专利文献的检索发现，申请号为201520843605.7的中国实用新型专利公开了一种可拆卸式的防滑地毯；其中，基体层的顶面上设有多个均匀分布且具有收缩性的插孔；连接层的底面上设有与插孔一一对应的插头；毛纺层编织固定在连接层的顶面上。该基体层相当于胶垫层。然而，该基体层只能与特定的连接层配合使用；且基体层的顶面与连接层的底面的连接无弹性，人走在上面有回声，隔音效果差；同时，连接时插头和插孔要完全对其才能插合，操作不方便，往往需要专业施工人员来进行操作；此外，拆卸以及清洗过程中插头容易损伤，严重影响使用寿命。
CN 102711563 A提供了一种具有垫部的地毯；由罩和下方防滑不吸水的垫通过罩上的圈和垫上的钩互锁机械连接相互附着而构建。该互锁机械连接在第一实施方案中由VELCRO形成，此时的胶垫层与柔软的地毯毯面结合使用时，较大的作用力很可能会造成地毯的损坏，且拆卸不很方便。该互锁机械连接在第二实施方案中由所述垫上的粒状物材料层形成，罩采用起绒布，其上面的圈细微，肉眼很难看出；而胶垫层上的粒状物材料层是由垫上3D-18D的短纤维经热处理形成砂砾层；该砂砾层与地毯罩面的连接强度欠佳，毯面容易移位、起翘；并且，由于垫上的粒状物材料层是由垫上纤维经热处理形成砂砾层，其无法卷曲、折叠，运输极其不便。
发明内容
本发明的目的在于克服上述现有防滑地毯胶垫层存在的与地毯毯面结合使用时结合力过高导致拆卸时容易损坏毯面，结合力过低的影响使用效果，毯面容易移位、起翘，以及胶垫层无法卷曲、折叠等缺陷，提供了一种防滑地毯胶垫层。
本发明的目的是通过以下技术方案来实现的：
本发明涉及一种防滑地毯胶垫层，
所述防滑地毯胶垫层包括底层的防滑拒水层和上层的结合层，所述结合层为布设若干涤纶、丙纶或尼龙单丝凸起的经编网眼布；或为布设若干涤纶、丙纶或尼龙单丝凸起的单面簇绒面料或单面植绒面料。
作为本发明的一个实施方案，涤纶、丙纶或尼龙单丝凸起与经编网眼布、单面簇绒面料或单面植绒面料的夹角均为40°～90°。
作为本发明的一个实施方案，所述结合层上涤纶、或尼龙单丝凸起的高度为1.5mm～10mm。
作为本发明的一个实施方案，所述结合层为三维夹层网眼布中间剖开形成的单面结构层。
所述三维夹层网眼布是由上下两层的经编网眼布和中间竖向排列的连接该上下两层经编网眼布的若干涤纶、丙纶或尼龙单丝组成。
上述三维夹层网眼布是采用20D～120D的涤纶、丙纶或尼龙单丝一体化编织而成。更具体是采用20D～120D的涤纶单丝纱线一体化编织而成。当涤纶单丝低于20D时，在结合层上形成的涤纶单丝凸起太软，将影响其与地毯的结合效果。
所述三维夹层网眼布的厚度为2mm～20mm。上下两层的经编网眼布上的单个网眼的面积为0.2平方毫米～100平方毫米。
作为本发明的一个实施方案，所述防滑拒水层为发泡乳胶层、热塑弹性体材料层、腈纶树脂层、EVA发泡层、聚氨酯发泡层、XPE发泡层或IXPE发泡层。
作为本发明的一个实施方案，所述防滑地毯胶垫层可与地毯毯面结合使用。
与现有技术相比，本发明具有如下有益效果：
1、本发明的防滑地毯胶垫层的结合面采用三维夹层网眼布中间剖开形成的单面结构层，该单面结构层上的涤纶单丝与经编网眼布是一体化的，不易脱落，提高了使用寿命；
2、本发明的防滑地毯胶垫层的结合面上的20D～120D的涤纶单丝可形成粗、硬， 具有一定挺度的凸起，可以方便的插合到多种地毯毯面的间隙中，也可方便、随意地进行拆卸，且可反复拆卸多次不损坏；
3、本发明的防滑地毯胶垫层可与多种地毯毯面结合使用，结合强度适中；既不会因结合力过高导致拆卸时损坏毯面，也不会因结合力过低导致毯面容易移位、起翘；
4、本发明的防滑地毯胶垫层可卷可折叠，运输方便。
附图说明
通过阅读参照以下附图对非限制性实施例所作的详细描述，本发明的其它特征、目的和优点将会变得更明显：
图1是本发明的防滑地毯胶垫层的结构示意图；
图2为本发明的防滑地毯胶垫层与具有3D网眼布底层的毯面结合使用的示意图；
其中，1为面层，2为粘合胶层，3为3D网眼布，4为结合层，5为防滑拒水层。
具体实施方式
下面结合实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明，但不以任何形式限制本发明。应当指出的是，对本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干调整和改进。这些都属于本发明的保护范围。
实施例1
本实施例涉及一种防滑地毯胶垫层，如图1所示，包括：
底层的防滑拒水层5(发泡乳胶层)；
上层的结合层4，所述结合层4为布设若干涤纶单丝凸起的经编网眼布。
该结合层是由上下两层的经编网眼布和中间竖向排列的连接该上下两层经编网眼布的若干涤纶单丝组成的三维夹层网眼布中间剖开形成的单面结构层；该三维夹层网眼布具体是采用80D的涤纶单丝纱线一体化编织而成。
所述涤纶单丝凸起与经编网眼布的夹角为40°～60°之间；涤纶单丝凸起的高度为5mm。结合层的经编网眼布上的单个网眼大小为：面积20平方毫米。
本实施例的防滑地毯胶垫层可与底面是绒布层或具有3D网眼布底层的地毯结合使用。当与底面为3D网眼布(厚度为5mm，网眼大小为：面积20平方毫米)的毯面结合使用时，如图2所示，毯面由面层1、底层的3D网眼布3，以及设置在两层之间的粘合胶层2组成；结合使用时，防滑地毯胶垫层结合层上的单丝凸起插入3D网眼布的网眼中。并且，由于该3D网眼布与防滑垫的结合面是同一种材质；同时由于三维网布结构 层具有一定的厚度，当结合面上的凸起插入网眼时，该凸起同时也插入三维网布结构层中间的连接涤纶单丝的间隙中；这两点都使得毯面与防滑垫复合使用时，结合强度高，不容易在使用坏境中发生移动，四周也不会起翘，具有良好的舒适性。
实施例2
本实施例涉及一种防滑地毯胶垫层，如图1所示，包括：
底层的防滑拒水层5(热塑弹性体材料层)；
上层的结合层4，所述结合层4为布设若干涤纶单丝凸起的经编网眼布。
该结合层是由上下两层的经编网眼布和中间竖向排列的连接该上下两层经编网眼布的若干涤纶单丝组成的三维网布结构层中间剖开形成的单面结构层；该三维网布结构层具体是采用20D的涤纶单丝纱线一体化编织而成。
所述涤纶单丝凸起与经编网眼布的夹角在50°～70°之间；涤纶单丝凸起的高度为1.5mm。结合层的经编网眼布上的单个网眼的面积为0.2平方毫米。
本实施例的防滑地毯胶垫层可与底面是绒布层或具有3D网眼布底层的地毯结合使用。
实施例3
本实施例涉及一种防滑地毯胶垫层，如图1所示，包括：
底层的防滑拒水层5(腈纶树脂层)；
上层的结合层4，所述结合层4为布设若干涤纶单丝凸起的经编网眼布。
该结合层是由上下两层的经编网眼布和中间竖向排列的连接该上下两层经编网眼布的若干涤纶单丝组成的三维网布结构层中间剖开形成的单面结构层；该三维网布结构层具体是采用120D的涤纶单丝纱线一体化编织而成。
所述涤纶单丝凸起与经编网眼布的夹角在40°～60°之间；涤纶单丝凸起的高度为10mm。结合层的经编网眼布上的单个网眼的面积为100平方毫米。
本实施例的防滑地毯胶垫层可与底面是绒布层或具有3D网眼布底层的地毯结合使用。
实施例4
本实施例涉及一种防滑地毯胶垫层，包括：
底层的防滑拒水层(发泡乳胶层)；
上层的结合层，所述结合层为布设若干涤纶单丝凸起的单面植绒面料；是采用80D的涤纶单丝纱线一体化编织、植绒而成。
所述涤纶单丝凸起与单面植绒面料的夹角为50°～60°之间；涤纶单丝凸起的高度为8mm。结合层的经编网眼布上的单个网眼的面积为36平方毫米。
性能验证
现有技术存在一种具有垫部的地毯；由罩和下方防滑不吸水的垫通过罩上的圈和垫上的钩互锁机械连接相互附着而构建。
该互锁机械连接在第一实施方案中由VELCRO形成，这种VELCRO具有魔术贴效果，然而拆卸多次圈和钩被破坏，如10次就出现绒面被破坏现象，导致粘结强度不够。
该互锁机械连接在第二实施方案中由所述垫上的粒状物材料层形成，罩采用起绒布，其上面的圈细微，肉眼很难看出，而垫上的粒状物材料层是由垫上3D-18D的短纤维经热处理形成砂砾层；因此，这种互锁连接强度欠佳；并且，使用过程中罩的四周会起翘，影响使用者体验感。此外，由于垫上的粒状物材料层是由垫上纤维经热处理形成砂砾层，其无法卷曲、折叠。
该互锁机械连接在第三实施方案中由具有与所述罩的底表面互锁的突起的树脂材料形成。然而，这种罩和垫的互锁机械连接的结合力很差。
将实施例1的防滑地毯胶垫层与底面为3D网眼布(厚度为5mm，网眼大小为：面积20平方毫米)的毯面结合使用，记为实验组1；
以上述第二实施方案为对照组1；
将上述第二方案中具有粒状物材料层的垫层底面为3D网眼布(厚度为5mm，网眼大小为：面积20平方毫米)的毯面结合使用，记为对比组2；
将对照组1、对照组2与实施例1的可拆卸式地毯进行如下实验：
1、结合强度实验
实验仪器：电脑式桌上型拉力试验机
1)取5cmx20cm大小的对照组1的地毯面及垫层，相互重合在一起，用6千克的滚筒滚压两次，用拉力试验机做三次平均剥离力测试，测试结果为：0.576牛顿，0.453牛顿，0.321牛顿；可见其剥离力逐逐步减弱。
取5cmx20cm大小的对照组2的地毯面及垫层，相互重合在一起，由于地毯面及垫层之间几乎无粘合力，无法用前述方法测试剥离力。
取5cmx20cm大小的实施例1的可拆卸式地毯的毯面和防滑结合层，相互重合在一起，用6千克的滚筒滚压两次，用拉力试验机做三次平均剥离力测试，测试后的结果为：1.387牛顿，1.325牛顿，1.467牛顿；可见其剥离力基本保持不变，且均显著优于对照 组1；
2)取5cmx20cm大小的对照组1的地毯面及垫层，相互重合在一起，用6千克的滚筒滚压两次，用拉力试验机做三次平均横向分离力测试，测试结果为：26.551牛顿；11.575牛顿，6.230牛顿；可见，横向分离力大幅减弱；
取5cmx20cm大小的实施例1的可拆卸式地毯的毯面和防滑结合层，相互重合在一起，用6千克的滚筒滚压两次，用拉力试验机做三次平均横向分离力测试，测试结果为：52.128牛顿；52.128牛顿，53.252牛顿；可见，横向分离力基本保持不变且均显著优于对照组1。
2、拆卸寿命试验：
取5cmx20cm大小的对照组1的地毯面及垫层，相互重合在一起，用6千克的滚筒滚压两次，用拉力试验机做20次纵向和横向分离测试，发现其毯面的底层的圈绒破坏严重，砂砾层部分受损，断裂的砂砾颗粒与毯面底层的绒布粘在一起，严重影响外观，而且最终粘结力无法用拉力试验机测试剥离力；
取5cmx20cm大小的实施例1的可拆卸式地毯的毯面和防滑结合层相互重合在一起，用6千克的滚筒滚压两次，用拉力试验机做20次纵向和横向分离测试，其结果剥离力为1.335牛顿。
以上对本发明的具体实施例进行了描述。需要理解的是，本发明并不局限于上述特定实施方式，本领域技术人员可以在权利要求的范围内做出各种变形或修改，这并不影响本发明的实质内容。

Claims (10)

  1. 一种防滑地毯胶垫层，其特征在于，
    所述防滑地毯胶垫层包括底层的防滑拒水层和上层的结合层，所述结合层为布设若干涤纶、丙纶或尼龙单丝凸起的经编网眼布；或为布设若干涤纶、丙纶或尼龙单丝凸起的单面簇绒面料或单面植绒面料。
  2. 如权利要求1所述的防滑地毯胶垫层，其特征在于，涤纶、丙纶或尼龙单丝凸起与经编网眼布、单面簇绒面料或单面植绒面料的夹角均为40°～90°。
  3. 如权利要求1所述的防滑地毯胶垫层，其特征在于，所述结合层上涤纶、或尼龙单丝凸起的高度为1.5mm～10mm。
  4. 如权利要求1所述的防滑地毯胶垫层，其特征在于，所述结合层为三维夹层网眼布中间剖开形成的单面结构层。
  5. 如权利要求4所述的防滑地毯胶垫层，其特征在于，所述三维夹层网眼布是由上下两层的经编网眼布和中间竖向排列的连接该上下两层经编网眼布的若干涤纶、丙纶或尼龙单丝组成。
  6. 如权利要求5所述的防滑地毯胶垫层，其特征在于，所述三维夹层网眼布采用20D～120D的涤纶单丝纱线一体化编织而成。
  7. 如权利要求4、5或6所述的防滑地毯胶垫层，其特征在于，所述三维夹层网眼布的厚度为2mm～20mm。
  8. 如权利要求7所述的防滑地毯胶垫层，其特征在于，上下两层的经编网眼布上的单个网眼的面积为0.2平方毫米～100平方毫米。
  9. 如权利要求1所述的防滑地毯胶垫层，其特征在于，所述防滑拒水层为发泡乳胶层、热塑弹性体材料层、腈纶树脂层、EVA发泡层、聚氨酯发泡层、XPE发泡层或IXPE发泡层。
  10. 如权利要求1所述的防滑地毯胶垫层，其特征在于，所述防滑地毯胶垫层可与地毯毯面结合使用。
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CN110421913A (zh) * 2019-08-16 2019-11-08 昆山怡家居纺织有限公司 一种防滑地毯胶垫层

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