WO2021029022A1 - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
WO2021029022A1
WO2021029022A1 PCT/JP2019/031913 JP2019031913W WO2021029022A1 WO 2021029022 A1 WO2021029022 A1 WO 2021029022A1 JP 2019031913 W JP2019031913 W JP 2019031913W WO 2021029022 A1 WO2021029022 A1 WO 2021029022A1
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WIPO (PCT)
Prior art keywords
metal member
fluid
heat exchanger
discharge hole
metal
Prior art date
Application number
PCT/JP2019/031913
Other languages
French (fr)
Japanese (ja)
Inventor
正己 野村
野村 隆
政明 野村
Original Assignee
正己 野村
野村 隆
政明 野村
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 正己 野村, 野村 隆, 政明 野村 filed Critical 正己 野村
Priority to JP2021539753A priority Critical patent/JP7221502B2/en
Priority to PCT/JP2019/031913 priority patent/WO2021029022A1/en
Publication of WO2021029022A1 publication Critical patent/WO2021029022A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00Methods of steam generation characterised by form of heating method
    • F22B1/28Methods of steam generation characterised by form of heating method in boilers heated electrically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22GSUPERHEATING OF STEAM
    • F22G3/00Steam superheaters characterised by constructional features; Details of component parts thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/10Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium

Definitions

  • the present invention relates to a heat exchanger that heats a fluid by passing it through a heating tank.
  • the electromagnetic induction heating type heat exchanger for example, the device disclosed in Patent Document 1 can be mentioned.
  • the tank is filled with a heating element made of a magnetic material, and a high-frequency voltage is applied from the outside of the tank to heat the heating element. Then, the fluid is heated by passing the fluid through the tank.
  • Patent Document 1 has a problem that the heating efficiency is poor. Specifically, for example, when one 10 mm iron plate is heated, heat is uniformly transferred, but when two 5 mm iron plates are stacked and one iron plate is heated, the other iron plate is heated by radiant heat. become. That is, heat is only indirectly transferred to the other iron plate. Therefore, for example, when the inside of the tank is filled with a heating element, since the tank and the heating element are separately provided, only the heating element is heated, and the tank is provided with an outer wall that holds a solution or steam. Since there is only one, the thermal efficiency is poor.
  • Patent Document 1 has a problem that it is difficult to control the temperature of the fluid because the fluid is heated by the heating element filled in the tank.
  • Patent Document 2 In order to solve such a problem, the inventors of the present application have proposed the technique disclosed in Patent Document 2.
  • the tank and the magnetic material member are integrated, and the tank is heated by an electromagnetic induction heating method.
  • the heating efficiency can be significantly increased as compared with Patent Document 1.
  • Japanese Patent Publication Japanese Patent Laid-Open No. 2000-65312 (published on March 3, 2000)
  • International Patent Gazette WO2007 / 007763 (published January 18, 2007)
  • the present invention has been made in view of the above problems, and an object of the present invention is to realize a heat exchanger capable of further improving heating efficiency.
  • the heat exchanger is provided with a heating tank having a compartment inside for retaining the inflowing fluid, and by heating from the outside of the heating tank, the compartment chamber is described.
  • It is a heat exchanger that heats the fluid in which the fluid stays, and has a plurality of substantially disk-shaped metal members having a plurality of discharge holes that are fluid passages, and each of the metal members is in the heating tank.
  • the plate surfaces are arranged so as to face each other, and the axis connecting the center points of the plate surfaces is arranged along the inflow direction of the fluid, and the wall of the partition chamber is formed by at least two adjacent metal members.
  • the straight line connecting the inlet and the outlet of the discharge hole is oblique to the facing surface of the metal member on the outlet side for each of the plurality of discharge holes of the metal member. It is said.
  • the heat exchanger according to the present invention there is an effect that the heating efficiency can be further improved.
  • FIG. 2A is a front view and FIG. 2B is an end view taken along the line AA.
  • the metal member shown in FIG. 3 is shown, (a) is a front view, and (b) is an end view taken along the line BB.
  • Another example of the metal member constituting the heat exchanger shown in FIG. 2 is shown, (a) is a front view, and (b) is a CC line arrow viewing end view.
  • the metal member shown in FIG. 5 is shown, FIG.
  • FIG. 5A is a front view
  • FIG. 5B is an end view taken along the line of the arrow.
  • a state in which the fluid discharged from the metal member collides with the opposing metal member is shown
  • FIG. 3A shows an example of the metal member shown in FIG. 3
  • FIG. 5B shows an example of the metal member shown in FIG. is there.
  • the fluid may be a gas or a liquid.
  • FIG. 1 is a schematic configuration sectional view of a heat exchanger 101 for explaining the basic heat exchange principle of the heat exchanger of the present invention.
  • the heat exchanger 101 includes a heating tank 130 including a plurality of metal members 110 inside, and a supply port serving as an inlet for a fluid (arrow in the figure) for supplying the fluid to the heating tank 130. It includes 111 and a discharge port 112 which is an outlet for the fluid discharged from the heating tank 130.
  • the metal member 110 is made of a substantially disk-shaped metal plate, and is arranged in the heating tank 130 at predetermined intervals in the traveling direction of the fluid so that the plate surfaces face each other.
  • the positioning of the metal member 110 is performed by passing the positioning shaft 113 through the through hole 110c formed in the center of the metal member 110.
  • the metal member 110 is formed with a plurality of discharge holes 110e penetrating in the thickness direction.
  • the discharge hole 110e is located at a position (periphery) closer to the peripheral end surface 110d than the central portion on the surface corresponding to the partition wall of the partition chamber 114 (details will be described later) formed when the peripheral end surfaces 110d of the metal member 110 are welded to each other. It is preferably formed at a position (a portion from the end face 110d to a position from a distance d5), and particularly preferably at a position close to the peripheral end face 110d where the temperature becomes high.
  • the discharge holes 110e formed in each of the adjacent metal members 110 are formed so as not to overlap in the traveling direction of the fluid passing through the heating tank 130.
  • the discharge hole 110e since the discharge hole 110e is formed at a position closer to the peripheral end surface 110d than the central portion of the metal member 110, the fluid discharged from the discharge hole 110e is the fluid in the metal member 110 adjacent to the downstream side. It hits the second surface 110b, which is the surface on the inflow side, and stays in the vicinity of the peripheral end surface 110d of the metal member 110 while forming a high-speed rotating vortex, and is extremely high due to the increase in the effective heat transfer area and the forced convection heat transfer by the vortex. Efficient fluid heating can be performed.
  • the position of the discharge hole 110e is not limited to the above position.
  • the number of discharge holes 110e in each metal member 110, the size (caliber) of each discharge hole 110e, the shape, and the like are not particularly limited, and are appropriately adjusted according to the amount of fluid supplied to the heat exchanger 101. You can set it.
  • the heating tank 130 is made of a substantially cylindrical metal cylinder whose inner diameter is substantially the same as the outer diameter of the metal member 110.
  • the peripheral end surface 110d of the metal member 110 arranged in the heating tank 130 comes into close contact with the inner surface 130a of the heating tank 130.
  • the contact portion is metal welded. If the degree of adhesion between the peripheral end surface 110d of the metal member 110 and the inner surface 130a of the heating tank 130 is high, metal welding does not have to be performed.
  • the heating tank 130 and the metal member 110 may be integrally formed. In this case, it is formed by pouring the melted metal into a desired mold. If the heating tank 130 and the metal member 110 are integrally formed in this way, the inner surface 130a of the heating tank 130 and the metal member are as in the case where the heating tank 130 and the metal member 110 are provided as separate members. It is not necessary to consider the degree of adhesion of the contact portion of the peripheral end surface 110d of 110.
  • the first surface 110a which is the surface on the upstream side metal member 110 on the fluid outflow side, and the surface on the downstream side metal member 110 on the fluid inflow side.
  • the space surrounded by the second surface 110b and the inner surface 130a of the heating tank 130 is referred to as a partition chamber 114. That is, a plurality of compartments 114 are formed in the heating tank 130.
  • the fluid discharged from the discharge hole 110e formed in the metal member 110 on the upstream side of the fluid hits the second surface 110b of the metal member 110 on the downstream side and is disturbed. It becomes a flow and stays.
  • the fluid discharged from the discharge hole 110e hits the second surface 110b of the metal member 110 at high speed, so that the fluid changes from turbulent flow to high-speed rotating vortex flow.
  • the fluid staying in the compartment 114 is sent to the adjacent compartment 114 arranged in the traveling direction of the fluid. In this way, the fluid is sequentially sent to the compartment 114 on the downstream side and discharged from the discharge port 112 of the heating tank 130.
  • the heat exchanger 101 heats the heating tank 130 by heating the heating tank 130 from the outside. As a result, the fluid that sequentially passes through the adjacent downstream partition chamber 114 while staying in the compartment 114 formed in the heating tank 130 will continue to be heated.
  • the heat exchanger 101 is heated from the outside by a heating means. Any heating means may be used to heat the heat exchanger 101 from the outside of the heat exchanger 101.
  • the heat exchanger 101 may be directly heated by using a burner, a nichrome wire, or the like.
  • the metal member 110 constituting the exchanger 101 is a material compatible with IH (induction heating) such as a magnetic material, it may be heated by electromagnetic induction.
  • the high frequency of the high-frequency AC power supply means a frequency higher than the frequency of the household power supply of 50 to 60 Hz, and is, for example, 250 Hz to 60,000 Hz while considering the influence on the radio wave interference in the vicinity. It can be applied in a wide range.
  • the metal member 110 In order to adopt the electromagnetic induction heating method, it is necessary to use a material that generates an eddy current when a high frequency AC voltage is applied from the outside as a material constituting the metal member 110.
  • a material constituting the metal member 110 examples include a magnetic material.
  • Specific examples of the metal member 110 that is the magnetic material include a strong magnetic metal such as iron and stainless steel (SUS) 430. This is because the Curie temperature needs to be as high as possible. Therefore, it is necessary to efficiently heat the entire metal member 110 until it exceeds the Curie temperature. Therefore, the metal member 110 shown in FIG. 1 has the following shape.
  • the metal member 110 has a plate shape, and its thickness in the cross-sectional direction is formed so that the through hole 110c side is thinner than the peripheral end surface 110d side. Specifically, the metal member 110 is formed so that the thickness is the same from the peripheral end surface 110d toward the through hole 110c up to the distance d5, and after the distance d5 is passed, the thickness gradually decreases toward the through hole 110c. There is. In other words, the metal member 110 has a thinner wall thickness on the through hole 110c side than a wall thickness on the peripheral end surface 110d side on the heat supply side from the outside, and the wall thickness in the vicinity of the through hole 110c is the thinnest. ing.
  • the metal member 110 is composed of a first portion having a constant thickness from the peripheral end surface 110d to the distance d5 and a second portion having a gradually thinning thickness from the distance d5 to the through hole 110c.
  • the second portion whose thickness gradually decreases is easier to dissipate heat than the first portion having a constant thickness, and therefore is supplied from the thick peripheral end surface 110d side of the metal member 110.
  • the heat is easily dissipated in the thin second portion.
  • the entire metal member 110 can be heated to a very high temperature. Therefore, it is possible to substantially uniformly heat the metal member 110 from the peripheral end surface 110d to the through hole 110c to a temperature close to the Curie temperature.
  • the metal member 110 heats the metal member 110 to a very high temperature (near 700 ° C.).
  • the fluid heated to a very high temperature sequentially moves to the adjacent compartment 114 and is discharged from the discharge port 112 while continuing to be heated.
  • the fluid flowing into the supply port 111 of the heat exchanger 101 is water vapor
  • the metal member continues to be heated to near the Curie temperature of the metal member 110 in each compartment 114 in the heat exchanger 101. It is discharged from the discharge port 112 as superheated steam heated near the Curie temperature of 110.
  • the metal member 110 has the same thickness from the peripheral end surface 110d toward the through hole 110c up to the distance d5, and is formed so as to gradually become thinner toward the through hole 110c after the distance d5 is passed. There is. Therefore, in the partition chamber 114 formed by the adjacent metal members 110, the central portion of the heating tank 130 is wider than the peripheral portion. As described above, since the internal pressure of the central portion is lower than that of the peripheral portion in the compartment 114 because it is wider than the peripheral portion of the central portion of the compartment 114, fluids are collected and collected in the central portion of the compartment 114. The fluid forms a vortex in the center.
  • the fluid is further accelerated from the upstream compartment 114 to the downstream compartment 114.
  • the heat transfer characteristics improve as the fluid velocity increases. Therefore, the heat transfer characteristics are synergistically improved as the fluid moves to the downstream partition chamber 114, and the heating efficiency of the heat exchanger 101 as a whole is dramatically improved. To do. Further, the fluid is accelerated toward the downstream compartment 114 from the upstream compartment 114, so that the flow rate of the fluid passing through the heat exchanger 101 can be increased.
  • the heat exchanger 101 having the above configuration can realize a heat exchange rate significantly superior to that of the conventional heat exchanger.
  • the performance of the heat exchanger 101 can be confirmed under the following conditions.
  • the number of metal members 10 is 16.
  • the number of the metal members 110 is preferably 16 to 18, and is appropriately selected depending on the thickness of the metal members 110, the structure such as the inner diameter of the discharge hole 110e, the heating conditions of the heating tank 130, and the like.
  • the temperature of the superheated steam obtained by the heat exchanger 101 is the temperature of the fluid discharged from the discharge port 112 of the heat exchanger 101.
  • the heat generating main body temperature (temperature of the metal member 110) is about 530 ° C.
  • the superheated steam temperature in the heat exchanger 101 shown in FIG. 1 is about 500 ° C.
  • the surface area of the fluid in the heat exchanger 101 in contact with the fluid in the heat exchanger 101 before the fluid flowing in from the supply port 111 is discharged from the discharge port 112 is about 10000 mm 2 . That is, in the heat exchanger 101 shown in FIG. 1, when the supply saturated steam pressure is 0.15 MPa and the supply saturated steam flow rate is 100 kg / h, the heat for adjusting the temperature of the discharged superheated steam to about 500 ° C.
  • the contact surface of the fluid in the exchanger 101 is about 0.3 m 2 .
  • the heat exchanger 101 when the surface area in contact with the fluid is about 0.3 m 2 , when the supply saturated steam flow rate in the heat exchanger 101 is 100 kg / h, the volume becomes large when heated to 500 ° C. When heated to 550 ° C, the volume becomes about 3500 times the volume at the time of inflow and about 3700 times the volume at the time of inflow. As described above, if the heat exchanger 101 is used, a very large volume of superheated steam can be obtained.
  • the heat exchanger 101 having the above configuration when the heat exchange rates are the same, the surface area in contact with the fluid can be significantly reduced as compared with the conventional heat exchanger having a honeycomb structure. Therefore, if the heat exchange rate is the same, it is possible to realize a heat exchanger in which the size of the entire device is much smaller than that of a heat exchanger in which the contact area of a honeycomb structure or the like is physically increased.
  • the heat exchanger shown in FIG. 1 has been further improved to realize a heat exchanger that is compact and capable of further improving the heat exchange rate. This heat exchanger will be described in the first embodiment below.
  • FIG. 2 is a schematic configuration diagram of the heat exchanger 1 according to the present embodiment.
  • the heat exchanger 1 shown in FIG. 2 has substantially the same configuration as the heat exchanger 101 shown in FIG. 1, but the structure of the metal member 10 is different.
  • the heat exchanger 1 serves as an inlet for a heating tank 30 including a plurality of metal members 10 inside and a fluid (arrow in the figure) for supplying the fluid to the heating tank 30. It includes a supply port 11 and a discharge port 12 that serves as an outlet for the fluid discharged from the heating tank 30.
  • the heat exchanger 1 has substantially the same configuration as the heat exchanger 101 shown in FIG. 1, but the configuration of the metal member 10 is different. That is, the metal member 10 has the same function as the metal member 110 shown in FIG. 1, and further, the fluid circulates in the partition chamber 14 and repeatedly contacts the high temperature wall surface to obtain a more effective heat transfer area. The configuration is such that an increasing effect can be obtained.
  • the metal member 10 is made of a substantially disk-shaped metal plate, and is arranged in the heating tank 30 at predetermined intervals in the traveling direction of the fluid so that the plate surfaces face each other.
  • the positioning of the metal member 10 is performed by passing the positioning shaft 13 through the through hole 10c formed in the center of the metal member 10.
  • Each metal member 10 is fixed at a predetermined position on the shaft 13 by metal welding. That is, each of the metal members 10 is arranged so that the plate surfaces face each other in the heating tank 30, and the shaft connecting the center points of the plate surfaces is arranged along the inflow direction of the fluid.
  • the metal member 10 arranged in the heating tank 30 is located at least on the most upstream side (supply port 11) from the upstream side to the downstream side (hereinafter, simply referred to as the upstream side and the downstream side) of the fluid flow.
  • the thickness D1 of the metal member 10 arranged at the position closest to the side) is formed to be thicker than the thickness D2 of the metal member 10 arranged on the adjacent downstream side.
  • the thickness of the fourth and subsequent metal members 10 may be thinner than the thickness of the metal member 10 on the upstream side thereof, or may be the same thickness. Further, the thickness of all the metal members 10 may be the same. The details of the metal member 10 will be described later.
  • the heating tank 30 is made of a substantially cylindrical metal cylinder whose inner diameter is substantially the same as the outer diameter of the metal member 10. As a result, the peripheral end surface 10d of the metal member 10 arranged in the heating tank 30 comes into close contact with the inner surface 30a of the heating tank 30. In order to eliminate the gap between the peripheral end surface 10d of the metal member 10 and the inner surface 30a of the heating tank 30, the contact portion is metal welded. If the degree of adhesion between the peripheral end surface 10d of the metal member 10 and the inner surface 30a of the heating tank 30 is high, metal welding does not have to be performed.
  • the first surface 10a which is the surface on the upstream side metal member 10 on the fluid outflow side, and the surface on the downstream side metal member 10 on the fluid inflow side.
  • the space surrounded by the second surface 10b and the inner surface 30a of the heating tank 30 is referred to as a partition chamber 14. That is, a plurality of compartments 14 are formed in the heating tank 30.
  • the partition chamber 14 the fluid flowing in from the second surface 10b of the metal member 10 on the upstream side is discharged from the first surface 10a of the metal member 10 toward the first surface 10a of the metal member 10 on the downstream side.
  • the fluid discharged from the discharge hole 10e formed in the metal member 10 on the upstream side of the fluid among the adjacent metal members 10 hits the second surface 10b of the metal member 10 on the downstream side and is disturbed. It becomes a flow and stays.
  • the fluid discharged from the discharge hole 10e hits the second surface 10b of the metal member 10 at high speed, so that the fluid changes from turbulent flow to high-speed rotating vortex flow.
  • the fluid staying in the compartment 14 is discharged from the discharge hole 10e formed in the metal member 10 and sent to the adjacent compartment 14 arranged in the traveling direction of the fluid. In this way, the fluid is sequentially sent to the partition chamber 14 on the downstream side and discharged from the discharge port 12 of the heating tank 30.
  • the heat exchanger 1 heats the heating tank 30 by heating the heating tank 30 from the outside. As a result, the fluid that sequentially passes through the adjacent downstream partition chamber 14 while staying in the compartment 14 formed in the heating tank 30 is continuously heated.
  • the heating means heats using the electromagnetic induction heating method in the same manner as in the heat exchanger 101 of FIG.
  • FIG. 3A is a front view of the metal member 10 as viewed from the fluid input surface side
  • FIG. 3B is the end surface of the metal member 10 shown in FIG. 3A on the AA line. It is a figure.
  • FIG. 4A is a front view of the metal member 10 as viewed from the fluid input surface side
  • FIG. 4B is a cross section taken along the line BB of the metal member 10 shown in FIG. 4A. It is a figure.
  • the metal member 10 has a plate shape, and the thickness in the cross-sectional direction is thinner on the through hole 10c side than on the peripheral end surface 10d side. It is formed like this. Specifically, similarly to the metal member 110 shown in FIG. 1, the thickness is the same from the peripheral end surface 10d toward the through hole 10c to a predetermined distance, and after the predetermined distance is passed, gradually toward the through hole 10c.
  • the metal member 10 is formed so as to be thin. In other words, the wall thickness of the metal member 10 on the through hole 10c side is thinner than that on the peripheral end surface 10d side, and the wall thickness in the vicinity of the through hole 10c is the thinnest.
  • the metal member 10 of the heat exchanger similarly to the metal member 110 of the heat exchanger 101 shown in FIG. 1, from the peripheral end surface 10d side of the metal member 10 to a predetermined distance toward the through hole 10c.
  • the thickness of the metal is constant, and the thickness from that point onward gradually decreases to the through hole 10c. That is, the metal member 10 includes a first portion having a constant thickness from the peripheral end surface 10d to a predetermined distance, and a second portion having a gradually thinning thickness from the predetermined distance to the through hole 10c. .. Therefore, the metal member 10 is subjected to heat conduction in the same manner as the metal member 110.
  • the metal member 10 is different from the metal member 110 in that the structure of the discharge hole 10e, the protrusion 10f formed by continuous spiral protrusions, and the position where the fluid discharged from the discharge hole 10e hits the second surface 10b. It is a point where a substantially conical protrusion 10g formed in the above is formed.
  • the metal member 10 has a plurality of discharge holes 10e which are fluid passages.
  • the discharge hole 10e has a fluid inlet 10eIN formed on the second surface 10b side, which is the inflow side of the fluid, and a fluid outlet 10eOUT formed on the first surface 10a side, which is the fluid discharge side.
  • the inlet 10eIN of the discharge hole 10e is located on a concentric circle centered on the center point of the metal member 10, and similarly, the outlet 10eOUT is located on a concentric circle centered on the center point of the metal member 10.
  • the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are obliquely displaced from the extending direction of the through hole 10c through which the shaft 13 penetrates.
  • Each discharge hole 10e is formed so that the penetration direction of the through hole connecting the inlet 10eIN and the outlet 10eOUT has the same inclination angle with respect to the extension direction of the shaft 13.
  • the fluid discharged from each discharge hole 10e is discharged diagonally and in the same direction with respect to the first surface 10a of the adjacent metal members 10 arranged to face each other.
  • the discharged fluid forms a vortex flow centered on the through hole 10c in the compartment formed between the two metal members 10.
  • the direction and the distance at which the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are shifted are common to each of the discharge holes 10e.
  • each discharge hole 10e has the same inclination angle with respect to the extension direction of the shaft 13 so that the fluid discharged from the outlet of the discharge hole 10e can form a vortex. It is formed.
  • the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are formed on concentric circles centered on the center point of the metal member 10. It is formed at equal intervals on the same circumference, and the straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e and the extension direction of the shaft 13 are at twisted positions, and the inlet 10eIN and the outlet of the discharge hole 10e The angle formed by the extending direction of the shaft 13 may be the same for each of the straight lines connecting the 10eOUT.
  • the discharge holes 10e may be formed on concentric circles having different distances (radii) from the through holes 10c. In this case, it is preferable that the through holes 10c are not arranged on the same straight line extending in the radial direction from the through holes 10c.
  • the fluid passing through each of the discharge holes 10e is obliquely inclined to the second surface 10b of the lower metal member 10 after the traveling direction is deviated by the same angle in the same rotation direction with respect to the stretching direction of the shaft 13. Hit from the direction. Therefore, every time the fluid passes through the metal member 10, a vortex is formed. That is, the fluid stays for a long time while forming a high-speed rotating vortex in the partition chamber 14 formed from the peripheral end surface 10d of the metal member 10 to the through hole 10c, increasing the effective heat transfer area and forcibly convective heat transfer by the vortex. It is possible to heat a fluid with very high efficiency.
  • each discharge hole 10e in each metal member 10 the size (diameter), shape, etc. of each discharge hole 10e are not particularly limited, and are appropriately set according to the amount of fluid supplied to the heat exchanger 1. do it.
  • the shape of the discharge hole 10e may be circular or rectangular.
  • the distance from the center of the inlet of the discharge hole 10e to the center of the metal member 10 and the distance from the center of the outlet of the discharge hole 10e to the center of the metal member 10 are the same. It may be different or it may be different.
  • each of the discharge holes 10e is preferable to satisfy the following three conditions for each of the discharge holes 10e as described above.
  • the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are formed on concentric circles centered on the center point of the metal member 10, and are formed at equal intervals on the same circumference.
  • the straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e and the extending direction of the shaft 13 are in twisted positions.
  • the angle formed by the extending direction of the shaft 13 is the same for each of the straight lines connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e.
  • the positional relationship between the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e does not necessarily have to be as described above. That is, the straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e and the extending direction of the shaft 13 are indispensable to be in a twisted position, but the straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e.
  • the angles formed by the shaft 13 with respect to the stretching direction need not be the same for each of the above.
  • each discharge hole 10e of the metal member 10 does not have to be formed so as to discharge the fluid in the same direction as long as it can be discharged in an oblique direction rather than perpendicular to the second surface 10b of the metal member 10 facing each other.
  • the second surface 10b of the metal member 10 is continuously formed in a spiral shape centered on the center (through hole 10c) of the metal member 10.
  • the formed protrusion 10f is arranged.
  • the protrusion 10f is made of a ridge-shaped member formed in a spiral shape, and is formed along a desired vortex flow direction in the partition chamber 14.
  • the protrusion 10f is formed so that the fluid discharged from the discharge hole 10e of the opposing metal member 10 does not directly hit the protrusion 10f.
  • the protrusion 10f functions to guide the fluid in the compartment 14 in the direction in which the fluid flows.
  • the fluid in the partition chamber 14 travels along the protrusion 10f, so that a higher speed vortex can be formed.
  • the fluid discharged from the discharge hole 10e becomes a high-speed vortex in the partition chamber 14 due to the spiral protrusion 10f, so that the fluid can be in contact with the metal member 10 heated to a high temperature for a longer time. ..
  • the protrusion 10f is not formed at a position where the fluid discharged from the discharge hole 10e directly hits.
  • a protrusion 10 g is formed at a position where the fluid discharged from the discharge hole 10e directly hits.
  • the protruding portion 10g is the metal member on the second surface 10b, which is the surface on the inflow side of the fluid among the plate surfaces of each of the metal members 10. It is formed at a position on a straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e of the metal member 10 arranged adjacent to the upstream side of the 10.
  • the fluid discharged from the discharge hole 10e hits the protrusion 10g and diffuses as shown in FIG. 7A. That is, the protrusion 10g functions as a diffusion member that diffuses the fluid discharged from the discharge hole 10e in the partition chamber 14.
  • the protrusion 10g is, for example, conical, and the size of the bottom surface is preferably about the same as or slightly smaller than the inner diameter of the discharge hole 10e, but may be larger than that.
  • the discharge hole 10e of the metal member 10 is inclined with respect to the second surface 10b of the opposing metal member 10. Therefore, as shown in FIG. 7A, the fluid discharged from the discharge hole 10e diagonally hits the protrusion 10g of the second surface 10b. If the direction of inclination of each discharge hole 10e is along the rotation direction of the vortex, the fluid discharged from each discharge hole 10e diagonally hits the protrusion 10g, is more likely to be diffused, and is more likely to generate turbulence. In this case, by aligning the inclination direction of each discharge hole 10e with the spiral direction of the spiral protrusion 10f, the fluid becomes a vortex at a higher speed in the compartment 14, and the fluid in the compartment 14 becomes hot. The time of contact with the metal member 10 (residence time) becomes longer.
  • the protrusion 10g is not limited to a conical shape, and is not particularly limited as long as it has a shape that allows the discharged fluid to diffuse by hitting it.
  • the protruding portion 10g may be any one as long as it protrudes from the surface of the second surface 10b, for example.
  • the protrusions 10g are not formed in a continuous manner like the protrusions 10f, but are formed in fragments at positions where the fluid discharged from the discharge holes 10e directly hits.
  • the protrusions 10f and 10g of the metal member 10 shown in FIGS. 3 and 4 may be replaced with continuous recesses and non-continuous recesses, respectively.
  • a recess 10i formed of a continuous spiral recess instead of the protrusion 10f and a recess of a non-continuous recess instead of the protrusion 10g.
  • the metal member 10A having 10h formed on the second surface 10b is used, the same effect as that of the metal member 10 can be obtained.
  • the protrusion 10g as shown in FIG. 7B, if the fluid discharged from the discharge hole 10e hits the recess 10h, it diffuses.
  • the shape of the metal member 10 (10A) is not particularly limited, but may be any shape as long as the peripheral end surface 10d can be brought into close contact with the inner surface 30a of the heating tank 30. That is, the shape of the metal member 10 (10A) may be determined according to the internal shape of the heating tank 30. For example, the shape of the metal member 10 (10A) is circular if the internal shape of the heating tank 30 is circular, elliptical if elliptical, rectangular if it is rectangular, and many with the same number of angles if it is polygonal. It may be rectangular.
  • the material of the metal member 10 (10A) may be appropriately set according to the application of the heat exchanger 1 to be used. For example, when the heated fluid discharged from the heat exchanger 1 is used for food purposes, it is preferable to use a non-rusting material such as stainless steel.
  • the material of the metal member 10 (10A) is preferably a metal having a high thermal conductivity. Specifically, as the material constituting the metal member 10 (10A), for example, iron, aluminum, copper or the like may be used, or an alloy may be used.
  • an electromagnetic induction heating method is adopted as a method for heating the heat exchanger 1. Therefore, as a material constituting the metal member 10 (10A), it is necessary to use a material that generates an eddy current when a high frequency AC voltage is applied from the outside. Examples of such a material include a magnetic material. Specific examples of the metal member 10 which is the magnetic material include a strong magnetic metal such as iron and stainless steel (SUS) 430.
  • one side of the disk-shaped metal member 10 is ground so that the wall thickness becomes thinner from the peripheral portion to the central portion.
  • the metal member 10 is ground using a lathe.
  • a through hole 10c is formed in the center of the metal member 10 in order to adjust the position between the plurality of metal members 10.
  • the through hole 10c is formed for easy positioning and is not always necessary.
  • the positioning shaft 13 is passed through the through hole 10c formed in the center of the metal member 10, and a plurality of metal members 10 are passed through the shaft 13.
  • the peripheral end surface 10d of the metal member 10 is metal-welded to the inner surface 30a of the heating tank 30, and each metal member 10 is fixed at a predetermined position in the heating tank 30.
  • the shaft 13 and the metal member 10 may or may not be welded.
  • the heat exchanger 1 is manufactured as described above.
  • the flat metal member 10 is ground to make a metal member 10 whose inner side portion is thinner than the peripheral portion, but the inner side portion thereof is thinner than the peripheral portion from the beginning.
  • the step of performing the above grinding is not necessary.
  • welding is performed after positioning all of the plurality of metal members 10 to be welded to the inner surface of the heating tank 30, but for example, the peripheral edges of the two metal members 10 are first welded to each other. After that, another metal member 10 may be further superposed on this and welded.
  • the above welding includes, for example, cold welding in addition to at least one normal welding such as electric welding, laser welding, argon welding and gas welding. Moreover, you may combine the above-exemplified welding as appropriate.
  • FIG. 8 is a graph showing the results of the performance test of the heat exchanger 1 shown in FIG.
  • FIG. 9 is a graph showing the results of the performance test of the heat exchanger of the comparative example.
  • the thickness of the metal member 10 in the heat exchanger 1 shown in FIG. 2 is the same from the peripheral end surface 10d to the through hole 10c.
  • the number of metal members 10 is 16.
  • the heat exchanger of the comparative example is almost the same as the heat exchanger 1 shown in FIG. 2, but differs from the heat exchanger 101 in that the thickness of the metal member is the same 10 mm from the peripheral end surface to the through hole. ..
  • the performance test was conducted under the following conditions.
  • Supply saturated steam pressure 0.15 MPa Supply saturated steam flow rate: 100 kg / h From the start of heating until the temperature of superheated steam stabilizes: Approximately 20 kW After superheated steam temperature stabilizes: Approximately 14.8 kW
  • the performance of the heat exchanger is compared by comparing the temperature of the superheated steam obtained by the heat exchanger (the temperature for 60 minutes after the rated temperature is stabilized). The temperature of the superheated steam is measured at the outlet temperature at which the fluid of the heat exchanger is discharged.
  • the superheated steam temperature in the heat exchanger 1 shown in FIG. 2 is about 600 ° C.
  • the superheated steam temperature in the heat exchanger of the comparative example was about 500 ° C.
  • the superheated steam temperature of the heat exchanger 1 is about 100 ° C. higher than that of the conventional heat exchanger.
  • the graph shown in FIG. 8, that is, the heat exchanger 1 shown in FIG. 2 can obtain a superheated steam temperature as high as 100 ° C.
  • the discharge holes of the metal members are formed parallel to the traveling direction of the fluid passing through the heating tank, similarly to the heat exchanger 101 shown in FIG. ,
  • the residence time of the fluid in the compartment 114 is shorter than that of the heat exchanger 1 shown in FIG. As a result, the fluid cannot be sufficiently heated.
  • the difference in the above performance depends on the difference in the temperature of the heat generating body, that is, the temperature of the metal member.
  • the metal member 10 in the heat exchanger 1 shown in FIG. 2 has a first portion having a constant thickness from the peripheral end surface 10d to a predetermined distance, and a first portion in which the thickness from the predetermined distance to the through hole 10c is gradually reduced. Since it is composed of two parts, the second part whose thickness is gradually reduced is easier to dissipate heat than the first part having a constant thickness. Therefore, from the peripheral end surface 10d of the metal member 10 to the through hole 10c. Can be heated almost uniformly to a temperature close to the Curie temperature. Therefore, the steam staying in the compartment 14 can be continuously heated at a higher temperature.
  • the thickness of the metal member is the same from the peripheral end surface to the through hole, it is difficult to dissipate heat in any part of the metal member. Therefore, when raising the temperature on the through hole side of the metal member to near the Curie temperature. , It is necessary to heat the temperature of the peripheral end surface side of the metal member so as to be higher than the Curie temperature, which is not realistic. That is, unlike the metal member 10, it is not possible to heat from the peripheral end surface to the through hole substantially uniformly to a temperature close to the Curie temperature. Therefore, the steam staying in the compartment cannot be continuously heated at a higher temperature.
  • the effective heat transfer area of the fluid is increased to increase the heating efficiency, a sufficiently high heating efficiency can be obtained without increasing the heat exchanger itself as in the conventional case.
  • the fluid can be retained in the partition chamber 14 for a long time only by devising the penetrating direction of the discharge hole 10e, and the fluid can be heated with extremely high efficiency, so that the power consumption is increased. Can be suppressed.
  • the heat exchanger 1 of the present embodiment is smaller in size and consumes less power than the conventional heat exchanger.
  • the metal member 10 is formed so that the inner side portion thereof is thinner than the peripheral edge portion, the heat supplied from the outside is efficiently transferred from the peripheral edge portion to the central portion of the metal member 10. It will be. Therefore, since the wall constituting the compartment 14 is sufficiently heated, the fluid guided to the compartment 14 can be sufficiently heated as compared with the conventional case.
  • the wall thickness of the adjacent metal member 10 arranged in the heating tank 30 is larger in the metal member 10 arranged on the downstream side than in the metal member 10 arranged on the upstream side in the inflow direction of the fluid.
  • the fluid in order to increase the heat exchange rate of the heat exchanger 1, the fluid forms a high-speed rotating vortex in the partition chamber 14, and is effectively transferred. Since the effect of increasing the heat area is obtained, it is not necessary to increase the effective heat transfer area itself. Therefore, in order to obtain the same heat exchange rate, the size of the heat exchanger 1 according to the present embodiment can be made smaller than that of the conventional heat exchanger.
  • the metal member 10 having the above configuration is not limited to the above, and other metal members may be used. ..
  • the heat exchanger of the present invention includes a heating tank having a partition chamber inside for retaining the inflowing fluid, and heats the retained fluid in the compartment by heating from the outside of the heating tank. It is a heat exchanger and has a plurality of substantially disk-shaped metal members having a plurality of discharge holes which are fluid passages, and each of the metal members is arranged so that the plate surfaces face each other in the heating tank.
  • the axis connecting the center points of each plate surface is arranged along the inflow direction of the fluid, and the wall of the partition chamber is composed of at least two adjacent metal members, and the metal members have the same.
  • the inlet and outlet of the discharge holes are formed on concentric circles centered on the center point of the metal member, and are formed at equal intervals on the same circumference.
  • the heat exchanger is characterized in that the straight line connecting the inlet and the outlet of the discharge hole is oblique to the facing surface of the metal member on the outlet side.
  • the fluid passing through each of the discharge holes 10e is displaced by the same angle in the same direction as the stretching direction of the shaft 13, and then the second surface 10b of the lower metal member 10 Hits diagonally. Therefore, every time the fluid passes through the metal member 10, a vortex is formed. As a result, a high-speed rotating vortex of the fluid is formed in the compartment, so that the fluid circulates in the compartment and repeatedly contacts the high-temperature wall surface at high speed. As a result, the effect of increasing the effective heat transfer area is obtained, and the heating efficiency is improved. Can be enhanced.
  • the fluid can be retained in the compartment for a long time simply by devising the penetration direction of the discharge hole, and the fluid is heated with extremely high efficiency, so that the increase in power consumption is suppressed. can do.
  • the inlet and outlet of the discharge holes are formed on concentric circles centered on the center point of the metal member, and are equally spaced on the same circumference.
  • the straight line connecting the inlet and the outlet of the discharge hole and the shaft are in a twisted position, and each of the straight lines connecting the inlet and the outlet of the discharge hole is formed with the shaft.
  • the angles may be the same.
  • the straight line connecting the inlet and the outlet of the discharge hole and the shaft are in a twisted position, and each of the straight lines connecting the inlet and the outlet of the discharge hole is formed by the shaft. If the angles are the same, the fluid discharged from the metal member is discharged in the same direction with respect to the facing surfaces of the opposing metal members. As a result, the vortex flow by the fluid in the compartment between the metal members becomes faster, the fluid can be retained in the compartment for a longer period of time, and the fluid is heated with extremely high efficiency. Therefore, it is possible to suppress a large increase in power consumption.
  • Each of the metal members is a position on a straight line connecting the inlet and outlet of the discharge hole of the metal member arranged adjacent to the upstream side of the metal member on the surface of the plate surface on the fluid inflow side.
  • a diffusion member for diffusing the fluid discharged from the discharge hole may be formed.
  • the fluid discharged from the discharge hole of the metal member surely hits the diffusion member formed on the inflow surface of the fluid of the opposing metal member and becomes a turbulent flow. As a result, more high-speed rotating vortices of the fluid can be formed.
  • the metal member has a first portion formed with a constant thickness from the peripheral end surface toward the center of the compartment to a predetermined distance, and the first portion beyond the first portion to the center of the compartment. It may include a second portion formed gradually thinner than the thickness of the portion.
  • the second portion of the metal member is gradually reduced from the thickness of the first portion, the second portion is easier to dissipate heat than the first portion having a constant thickness.
  • the metal is concerned. It is possible to heat the entire member to a very high temperature. Therefore, since the metal member constituting the wall of the compartment is heated to a very high temperature, the fluid staying in the compartment is heated to a very high temperature by contacting or radiating heat from the metal member.
  • the heat exchanger of the present invention can be smaller than the conventional heat exchanger in order to obtain the same heating efficiency.
  • the metal member arranged on the downstream side in the inflow direction of the fluid has a spiral shape centered on the center of the metal member on the surface on which the fluid flows. Grooves may be formed.
  • the center of the metal member is centered on the surface of the metal member arranged on the downstream side in the inflow direction of the fluid into which the fluid flows.
  • the metal member may be formed so that the inner side portion thereof is thinner than the peripheral portion.
  • the metal member is formed so that the inner side portion thereof is thinner than the peripheral portion, so that the heat supplied from the outside is efficiently transferred from the peripheral portion to the central portion of the metal member. It will be transmitted well. Therefore, since the wall constituting the compartment is sufficiently heated, the fluid guided to the compartment can be sufficiently heated as compared with the conventional case.
  • the wall thickness of the adjacent metal member arranged in the heating tank may be thinner in the metal member arranged on the downstream side than in the metal member arranged on the upstream side in the inflow direction of the fluid.
  • the wall thickness of the adjacent metal member arranged in the heating tank is larger in the metal member arranged on the downstream side than in the metal member arranged on the upstream side in the inflow direction of the fluid.
  • the heat exchanger according to the present invention can be suitably used for heating by circulating a fluid in a heating tank.
  • Heat exchanger 10 Metal member 10a First surface 10b Second surface 10c Through hole 10d Peripheral end surface 10e Discharge hole 10f Protrusion 10g Protrusion (diffusion member: protrusion) 10i recess 10h recess (diffusion member: recess) 11 Supply port 12 Discharge port 13 Shaft 14 Section chamber 30 Heating tank 30a Inner surface 101 Heat exchanger 110 Metal member 110a First surface 110b Second surface 110c Through hole 110d Peripheral end surface 110e Discharge hole 111 Supply port 112 Discharge port 113 Shaft 114 section Room 130 Heating tank 130a Inner surface

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Abstract

In this heat exchanger (1), a wall of a partition chamber (14) in a heating tank (30) is formed from two adjacent metal members (10, 10) and an inner surface (30a) of the heating tank (30). Inlets and outlets of discharge holes (10e) of each metal member (10) are formed concentrically about the center of the metal member (10) such that concyclic inlets and outlets are at equal intervals. A straight line connecting the inlet and outlet of each discharge hole (10e) and a shaft (13) are skew, yet all the straight lines connecting the inlets and outlets of the discharge holes (10e) are at equal angles to the shaft (13). Accordingly, an adequately high heating efficiency can be achieved.

Description

熱交換器Heat exchanger
 本発明は、加熱タンク内を通過させることで流体を加熱する熱交換器に関するものである。 The present invention relates to a heat exchanger that heats a fluid by passing it through a heating tank.
 従来から、加熱タンクを外部から加熱して、当該加熱タンク内に流体を通過させることで、上記流体を加熱する熱交換器が知られている。 Conventionally, a heat exchanger that heats the above-mentioned fluid by heating the heating tank from the outside and passing the fluid through the heating tank has been known.
 具体的には、電磁誘導加熱方式の熱交換器(加熱装置)としては、例えば、特許文献1に開示の装置が挙げられる。 Specifically, as the electromagnetic induction heating type heat exchanger (heating device), for example, the device disclosed in Patent Document 1 can be mentioned.
 上記特許文献1に開示の構成では、タンクの中に磁性体からなる発熱体を充填し、タンクの外側から、高周波電圧を印加することで、上記発熱体を加熱する。そして、上記タンク内に流体を通すことで、この流体を加熱している。 In the configuration disclosed in Patent Document 1, the tank is filled with a heating element made of a magnetic material, and a high-frequency voltage is applied from the outside of the tank to heat the heating element. Then, the fluid is heated by passing the fluid through the tank.
 しかしながら、上記特許文献1に開示の方法では、加熱効率が悪いという問題点がある。具体的には、例えば、10mmの鉄板1枚を加熱すると熱は均一に伝わるが、5mmの鉄板2枚を重ねて一方の鉄板を加熱した場合には、他方の鉄板は輻射熱によって加熱されることになる。つまり、他方の鉄板に対しては間接的にしか熱が伝わらない。従って、例えば、タンクの内部に発熱体を充填した場合には、タンクと発熱体とが別々に設けられているために、発熱体のみが加熱され、タンクについては溶液または蒸気を保持する外壁でしかないので、熱効率が悪い。 However, the method disclosed in Patent Document 1 has a problem that the heating efficiency is poor. Specifically, for example, when one 10 mm iron plate is heated, heat is uniformly transferred, but when two 5 mm iron plates are stacked and one iron plate is heated, the other iron plate is heated by radiant heat. become. That is, heat is only indirectly transferred to the other iron plate. Therefore, for example, when the inside of the tank is filled with a heating element, since the tank and the heating element are separately provided, only the heating element is heated, and the tank is provided with an outer wall that holds a solution or steam. Since there is only one, the thermal efficiency is poor.
 さらに、上記特許文献1では、タンクに充填された発熱体によって上記流体を加熱するため、流体の温度制御が困難であるという問題点を有している。 Further, Patent Document 1 has a problem that it is difficult to control the temperature of the fluid because the fluid is heated by the heating element filled in the tank.
 このような問題点を解決するために、本願発明者らは、特許文献2に開示の技術を提案している。 In order to solve such a problem, the inventors of the present application have proposed the technique disclosed in Patent Document 2.
 具体的には、上記特許文献2に開示の構成では、タンクと磁性体部材とを一体化させ、上記タンクを電磁誘導加熱方式で加熱している。この特許文献2の構成とすることで、加熱効率を上記特許文献1と比べて著しく増大させることができる。 Specifically, in the configuration disclosed in Patent Document 2, the tank and the magnetic material member are integrated, and the tank is heated by an electromagnetic induction heating method. With the configuration of Patent Document 2, the heating efficiency can be significantly increased as compared with Patent Document 1.
日本国公開特許公報「特開2000-65312号公報(2000年3月3日公開)」Japanese Patent Publication "Japanese Patent Laid-Open No. 2000-65312 (published on March 3, 2000)" 国際公開特許公報「WO2007/007763(2007年1月18日公開)International Patent Gazette "WO2007 / 007763 (published January 18, 2007)
 ところが、特許文献2に開示された技術による加熱効率の向上には、未だ改良の余地が残されている。 However, there is still room for improvement in improving the heating efficiency by the technique disclosed in Patent Document 2.
 本発明は、上記の問題点に鑑みなされたものであって、その目的は、加熱効率のさらなる向上を図ることのできる熱交換器を実現することにある。 The present invention has been made in view of the above problems, and an object of the present invention is to realize a heat exchanger capable of further improving heating efficiency.
 本発明に係る熱交換器は、上記課題を解決するために、流入された流体を滞留させるための区画室を内部に有する加熱タンクを備え、上記加熱タンクの外部から加熱することで上記区画室内の滞留している流体を加熱する熱交換器であって、流体の通路である吐出孔を複数有する、略円板状の金属部材を複数有し、上記金属部材の各々は上記加熱タンク内で板面が対向するように配置され、かつ、各板面の中心点を結ぶ軸が流体の流入方向に沿うように配置されており、上記区画室の壁は、少なくとも隣接する2つの上記金属部材で構成され、上記金属部材が有する上記複数の吐出孔の各々について、上記吐出孔の入口と出口とを結ぶ直線は、当該出口側の金属部材の対向面に対して斜めである、ことを特徴としている。 In order to solve the above problems, the heat exchanger according to the present invention is provided with a heating tank having a compartment inside for retaining the inflowing fluid, and by heating from the outside of the heating tank, the compartment chamber is described. It is a heat exchanger that heats the fluid in which the fluid stays, and has a plurality of substantially disk-shaped metal members having a plurality of discharge holes that are fluid passages, and each of the metal members is in the heating tank. The plate surfaces are arranged so as to face each other, and the axis connecting the center points of the plate surfaces is arranged along the inflow direction of the fluid, and the wall of the partition chamber is formed by at least two adjacent metal members. The straight line connecting the inlet and the outlet of the discharge hole is oblique to the facing surface of the metal member on the outlet side for each of the plurality of discharge holes of the metal member. It is said.
 本発明に係る熱交換器によれば、加熱効率のさらなる向上を図ることができるという効果を奏する。 According to the heat exchanger according to the present invention, there is an effect that the heating efficiency can be further improved.
本発明の一実施形態に係る熱交換器の概略構成断面図である。It is a schematic structural sectional view of the heat exchanger which concerns on one Embodiment of this invention. 本発明の他の一実施形態に係る熱交換器の概略構成断面図である。It is a schematic block diagram of the heat exchanger according to another embodiment of this invention. 図2に示す熱交換器を構成する金属部材の一例を示し、(a)は正面図、(b)はAA線矢視端面図である。An example of a metal member constituting the heat exchanger shown in FIG. 2 is shown, where FIG. 2A is a front view and FIG. 2B is an end view taken along the line AA. 図3に示す金属部材を示し、(a)は正面図、(b)はBB線矢視端面図である。The metal member shown in FIG. 3 is shown, (a) is a front view, and (b) is an end view taken along the line BB. 図2に示す熱交換器を構成する金属部材の他の例を示し、(a)は正面図、(b)はCC線矢視端面図である。Another example of the metal member constituting the heat exchanger shown in FIG. 2 is shown, (a) is a front view, and (b) is a CC line arrow viewing end view. 図5に示す金属部材を示し、(a)は正面図、(b)はDD線矢視端面図である。The metal member shown in FIG. 5 is shown, FIG. 5A is a front view, and FIG. 5B is an end view taken along the line of the arrow. 金属部材から排出される流体が対向する金属部材に衝突した状態を示し、(a)は図3に示す金属部材の例を示し、(b)は図5に示す金属部材の例を示す図である。A state in which the fluid discharged from the metal member collides with the opposing metal member is shown, FIG. 3A shows an example of the metal member shown in FIG. 3, and FIG. 5B shows an example of the metal member shown in FIG. is there. 図2に示す熱交換器の性能試験の結果を示すグラフである。It is a graph which shows the result of the performance test of the heat exchanger shown in FIG. 比較例の熱交換器の性能試験の結果を示すグラフである。It is a graph which shows the result of the performance test of the heat exchanger of the comparative example.
 以下、本発明の一実施形態について説明する。 Hereinafter, an embodiment of the present invention will be described.
 まず、本実施形態に係る熱交換器を説明する前に、本発明の熱交換器の基本的な熱交換原理について、図1を参照しながら以下に説明する。なお、本実施形態において、流体とは、気体であってもよいし、液体であってもよい。 First, before explaining the heat exchanger according to the present embodiment, the basic heat exchange principle of the heat exchanger of the present invention will be described below with reference to FIG. In the present embodiment, the fluid may be a gas or a liquid.
 (熱交換器の概略構成)
 図1は、本発明の熱交換器の基本的な熱交換原理を説明するための熱交換器101の概略構成断面図である。
(Outline configuration of heat exchanger)
FIG. 1 is a schematic configuration sectional view of a heat exchanger 101 for explaining the basic heat exchange principle of the heat exchanger of the present invention.
 熱交換器101は、図1に示すように、内部に複数の金属部材110を含む加熱タンク130と、加熱タンク130に流体を供給するための流体(図中の矢印)の入口となる供給口111と、加熱タンク130から排出される流体の出口となる排出口112とを備えている。 As shown in FIG. 1, the heat exchanger 101 includes a heating tank 130 including a plurality of metal members 110 inside, and a supply port serving as an inlet for a fluid (arrow in the figure) for supplying the fluid to the heating tank 130. It includes 111 and a discharge port 112 which is an outlet for the fluid discharged from the heating tank 130.
 金属部材110は、略円板状の金属板からなり、加熱タンク130内において、板面を対向させるようにして流体の進行方向に所定の間隔で配置されている。金属部材110の位置決めは、当該金属部材110の中央に形成した貫通孔110cに位置決め用のシャフト113を通すことで行う。 The metal member 110 is made of a substantially disk-shaped metal plate, and is arranged in the heating tank 130 at predetermined intervals in the traveling direction of the fluid so that the plate surfaces face each other. The positioning of the metal member 110 is performed by passing the positioning shaft 113 through the through hole 110c formed in the center of the metal member 110.
 また、金属部材110には、図1に示すように、厚さ方向に貫通している吐出孔110eが複数形成されている。吐出孔110eは、金属部材110の周端面110d近傍同士を溶接した際に形成される区画室114(詳細は後述する)の隔壁に相当する面における中央部よりも周端面110d寄りの位置(周端面110dから距離d5までの位置までの部位)に形成されていることが好ましく、特に、高温になる周端面110dに近い位置に形成されていることが好ましい。また、隣接している金属部材110のそれぞれに形成されている上記吐出孔110eは、加熱タンク130を通過する流体の進行方向において重ならないように形成されていることが好ましい。換言すると、金属部材110の中央部よりも周端面110d寄りの位置に吐出孔110eが形成されていることで、吐出孔110eから吐出される流体は、下流側に隣接する金属部材110における流体の流入側の面である第二面110bに当たり、当該金属部材110における周端面110dの近傍において高速回転渦流を形成しながら滞留し、実効伝熱面積の増大および渦による強制対流熱伝達によって非常に高効率な流体の加熱を行なうことができる。なお、吐出孔110e位置は上記した位置に限るものではない。 Further, as shown in FIG. 1, the metal member 110 is formed with a plurality of discharge holes 110e penetrating in the thickness direction. The discharge hole 110e is located at a position (periphery) closer to the peripheral end surface 110d than the central portion on the surface corresponding to the partition wall of the partition chamber 114 (details will be described later) formed when the peripheral end surfaces 110d of the metal member 110 are welded to each other. It is preferably formed at a position (a portion from the end face 110d to a position from a distance d5), and particularly preferably at a position close to the peripheral end face 110d where the temperature becomes high. Further, it is preferable that the discharge holes 110e formed in each of the adjacent metal members 110 are formed so as not to overlap in the traveling direction of the fluid passing through the heating tank 130. In other words, since the discharge hole 110e is formed at a position closer to the peripheral end surface 110d than the central portion of the metal member 110, the fluid discharged from the discharge hole 110e is the fluid in the metal member 110 adjacent to the downstream side. It hits the second surface 110b, which is the surface on the inflow side, and stays in the vicinity of the peripheral end surface 110d of the metal member 110 while forming a high-speed rotating vortex, and is extremely high due to the increase in the effective heat transfer area and the forced convection heat transfer by the vortex. Efficient fluid heating can be performed. The position of the discharge hole 110e is not limited to the above position.
 また、各金属部材110における吐出孔110eの数、各吐出孔110eの大きさ(口径)、形状等は特に限定されるものではなく、上記熱交換器101に供給する流体の量に応じて適宜設定すればよい。 The number of discharge holes 110e in each metal member 110, the size (caliber) of each discharge hole 110e, the shape, and the like are not particularly limited, and are appropriately adjusted according to the amount of fluid supplied to the heat exchanger 101. You can set it.
 加熱タンク130は、内径が金属部材110の外径とほぼ同じ略円筒状の金属筒からなる。これにより、加熱タンク130に配置された金属部材110の周端面110dは、当該加熱タンク130の内面130aに密着する。なお、金属部材110の周端面110dと加熱タンク130の内面130aとの密着部分の隙間を無くすために、当該密着部分を金属溶接する。なお、金属部材110の周端面110dと加熱タンク130の内面130aとの接触部分の密着度が高ければ、金属溶接しなくてもよい。 The heating tank 130 is made of a substantially cylindrical metal cylinder whose inner diameter is substantially the same as the outer diameter of the metal member 110. As a result, the peripheral end surface 110d of the metal member 110 arranged in the heating tank 130 comes into close contact with the inner surface 130a of the heating tank 130. In order to eliminate the gap between the peripheral end surface 110d of the metal member 110 and the inner surface 130a of the heating tank 130, the contact portion is metal welded. If the degree of adhesion between the peripheral end surface 110d of the metal member 110 and the inner surface 130a of the heating tank 130 is high, metal welding does not have to be performed.
 また、加熱タンク130と金属部材110とを同じ金属で構成する場合、加熱タンク130と金属部材110とを一体的に形成してもよい。この場合、溶かした金属を所望の金型に流し込むことで形成することになる。このように、加熱タンク130と金属部材110とが一体的に形成されていれば、加熱タンク130と金属部材110とを別部材として設けた場合のように、加熱タンク130の内面130aと金属部材110の周端面110dとの接触部分の密着度を考慮しなくてもよい。 Further, when the heating tank 130 and the metal member 110 are made of the same metal, the heating tank 130 and the metal member 110 may be integrally formed. In this case, it is formed by pouring the melted metal into a desired mold. If the heating tank 130 and the metal member 110 are integrally formed in this way, the inner surface 130a of the heating tank 130 and the metal member are as in the case where the heating tank 130 and the metal member 110 are provided as separate members. It is not necessary to consider the degree of adhesion of the contact portion of the peripheral end surface 110d of 110.
 加熱タンク130内において、隣接する金属部材110のうちの、上流側の金属部材110における流体の流出側の面である第一面110a、および下流側の金属部材110における流体の流入側の面である第二面110b、並びに、加熱タンク130の内面130aで囲まれた空間を、区画室114と称する。すなわち、加熱タンク130内には、複数の区画室114が形成されることになる。 In the heating tank 130, among the adjacent metal members 110, the first surface 110a, which is the surface on the upstream side metal member 110 on the fluid outflow side, and the surface on the downstream side metal member 110 on the fluid inflow side. The space surrounded by the second surface 110b and the inner surface 130a of the heating tank 130 is referred to as a partition chamber 114. That is, a plurality of compartments 114 are formed in the heating tank 130.
 区画室114内では、2つの金属部材110のうち、流体の上流側の金属部材110に形成された吐出孔110eから吐出される流体が、下流側の金属部材110の第二面110bに当たり、乱流となり、滞留する。区画室114内では、吐出孔110eから吐出された流体は高速で金属部材110の第二面110bに当たるため、乱流から高速回転渦流に変化する。そして、区画室114内で滞留した流体は、流体の進行方向に配置された隣接する区画室114に送られる。このようにして、流体は、順次、下流側の区画室114に送られ、加熱タンク130の排出口112から排出される。 In the partition chamber 114, of the two metal members 110, the fluid discharged from the discharge hole 110e formed in the metal member 110 on the upstream side of the fluid hits the second surface 110b of the metal member 110 on the downstream side and is disturbed. It becomes a flow and stays. In the partition chamber 114, the fluid discharged from the discharge hole 110e hits the second surface 110b of the metal member 110 at high speed, so that the fluid changes from turbulent flow to high-speed rotating vortex flow. Then, the fluid staying in the compartment 114 is sent to the adjacent compartment 114 arranged in the traveling direction of the fluid. In this way, the fluid is sequentially sent to the compartment 114 on the downstream side and discharged from the discharge port 112 of the heating tank 130.
 熱交換器101は、加熱タンク130を外部から加熱することで、当該加熱タンク130を加熱する。これにより、加熱タンク130内に形成された区画室114に滞留しながら、隣接する下流側の区画室114を順次通過する流体は、加熱され続けることになる。 The heat exchanger 101 heats the heating tank 130 by heating the heating tank 130 from the outside. As a result, the fluid that sequentially passes through the adjacent downstream partition chamber 114 while staying in the compartment 114 formed in the heating tank 130 will continue to be heated.
 (加熱原理)
 熱交換器101は、外部から加熱手段により加熱される。熱交換器101の外部から当該熱交換器101を加熱する加熱手段としては、どのようなものでもよく、例えば、バーナーやニクロム線等を用いて熱交換器101を直接加熱してもよく、熱交換器101を構成している金属部材110が例えば磁性体等のIH(induction heating)対応の材料である場合には電磁誘導によって加熱してもよい。
(Heating principle)
The heat exchanger 101 is heated from the outside by a heating means. Any heating means may be used to heat the heat exchanger 101 from the outside of the heat exchanger 101. For example, the heat exchanger 101 may be directly heated by using a burner, a nichrome wire, or the like. When the metal member 110 constituting the exchanger 101 is a material compatible with IH (induction heating) such as a magnetic material, it may be heated by electromagnetic induction.
 ここでは、熱交換器101を、電磁誘導加熱方式を用いて加熱する場合、すなわち、高周波交流電源を用いて熱交換器101を加熱する場合について説明する。ここで、高周波交流電源の高周波とは、家庭用電源の周波数50~60Hzよりも高い周波数を意味しており、近隣の電波障害等への影響を加味しながら、例えば、250Hz~6万Hzの広い範囲で適用可能である。 Here, a case where the heat exchanger 101 is heated by using an electromagnetic induction heating method, that is, a case where the heat exchanger 101 is heated by using a high frequency AC power supply will be described. Here, the high frequency of the high-frequency AC power supply means a frequency higher than the frequency of the household power supply of 50 to 60 Hz, and is, for example, 250 Hz to 60,000 Hz while considering the influence on the radio wave interference in the vicinity. It can be applied in a wide range.
 電磁誘導加熱方式を採用するためには、金属部材110を構成する材料として、外部から高周波交流電圧をかけた場合に、渦電流が発生する材料を用いる必要がある。このような材料としては、例えば、磁性体が挙げられる。そして、上記磁性体である金属部材110としては、具体的には、例えば、鉄等の強い磁性の金属、ステンレススチール(SUS)430が挙げられる。これは、キュリー温度をできるだけ高くする必要があるためである。従って、キュリー温度を超える手前まで金属部材110全体を効率良く加熱する必要がある。そのため、図1に示す金属部材110は、以下のような形状となっている。 In order to adopt the electromagnetic induction heating method, it is necessary to use a material that generates an eddy current when a high frequency AC voltage is applied from the outside as a material constituting the metal member 110. Examples of such a material include a magnetic material. Specific examples of the metal member 110 that is the magnetic material include a strong magnetic metal such as iron and stainless steel (SUS) 430. This is because the Curie temperature needs to be as high as possible. Therefore, it is necessary to efficiently heat the entire metal member 110 until it exceeds the Curie temperature. Therefore, the metal member 110 shown in FIG. 1 has the following shape.
 すなわち、金属部材110は、図1に示すように、板状をなし、その断面方向の厚さは、周端面110d側よりも貫通孔110c側のほうが薄くなるように形成されている。詳細には、周端面110dから貫通孔110cに向かって距離d5までは同じ厚みであり、距離d5を過ぎてから貫通孔110cに向かって徐々に厚みが薄くなるように金属部材110は形成されている。換言すると、金属部材110は、外部からの熱供給側の周端面110d側の肉厚よりも貫通孔110c側の肉厚のほうが薄くなっており、当該貫通孔110c近傍が最も肉厚が薄くなっている。 That is, as shown in FIG. 1, the metal member 110 has a plate shape, and its thickness in the cross-sectional direction is formed so that the through hole 110c side is thinner than the peripheral end surface 110d side. Specifically, the metal member 110 is formed so that the thickness is the same from the peripheral end surface 110d toward the through hole 110c up to the distance d5, and after the distance d5 is passed, the thickness gradually decreases toward the through hole 110c. There is. In other words, the metal member 110 has a thinner wall thickness on the through hole 110c side than a wall thickness on the peripheral end surface 110d side on the heat supply side from the outside, and the wall thickness in the vicinity of the through hole 110c is the thinnest. ing.
 このように、金属部材110は、周端面110dから距離d5までの厚みが一定の第1部位と、距離d5から貫通孔110cまでの厚みが徐々に薄くなる第2部位とで構成されている。 As described above, the metal member 110 is composed of a first portion having a constant thickness from the peripheral end surface 110d to the distance d5 and a second portion having a gradually thinning thickness from the distance d5 to the through hole 110c.
 従って、金属部材110において、厚みが徐々に薄くなる第2部位は、厚みが一定の第1部位よりも放熱し易くなっているため、当該金属部材110の厚みの厚い周端面110d側から供給された熱は、厚みの薄い第2部位で放熱され易くなる。これにより、金属部材110において、熱源に近い第1の部位から加熱しても、熱源から遠い第2の部位で放熱されることになるので、熱源からの熱が金属部材110全体に伝わり易くなり、その結果、当該金属部材110全体を非常に高い温度まで加熱することが可能となる。このため、金属部材110の周端面110dから貫通孔110cまでをほぼ均一にキュリー温度近くの温度まで加熱することが可能となる。 Therefore, in the metal member 110, the second portion whose thickness gradually decreases is easier to dissipate heat than the first portion having a constant thickness, and therefore is supplied from the thick peripheral end surface 110d side of the metal member 110. The heat is easily dissipated in the thin second portion. As a result, even if the metal member 110 is heated from the first portion near the heat source, the heat is dissipated at the second portion far from the heat source, so that the heat from the heat source is easily transferred to the entire metal member 110. As a result, the entire metal member 110 can be heated to a very high temperature. Therefore, it is possible to substantially uniformly heat the metal member 110 from the peripheral end surface 110d to the through hole 110c to a temperature close to the Curie temperature.
 例えばステンレスのキュリー温度を約700℃とすれば、キュリー温度(約700℃)近くまで加熱された金属部材110で囲まれた区画室114内の流体は、当該区画室114内を滞留しているため、当該金属部材110によって非常に高い温度(700℃近く)まで加熱されることになる。このようにして非常に高い温度まで加熱された流体は、隣接する区画室114に順次移動し、加熱され続けながら排出口112から排出される。ここで、熱交換器101の供給口111に流入される流体が水蒸気であれば、当該熱交換器101内の各区画室114内で金属部材110のキュリー温度近くまで加熱され続けて、当該金属部材110のキュリー温度近くに加熱された過熱蒸気として排出口112から排出される。 For example, assuming that the Curie temperature of stainless steel is about 700 ° C., the fluid in the compartment 114 surrounded by the metal member 110 heated to near the Curie temperature (about 700 ° C.) stays in the compartment 114. Therefore, the metal member 110 heats the metal member 110 to a very high temperature (near 700 ° C.). The fluid heated to a very high temperature in this way sequentially moves to the adjacent compartment 114 and is discharged from the discharge port 112 while continuing to be heated. Here, if the fluid flowing into the supply port 111 of the heat exchanger 101 is water vapor, the metal member continues to be heated to near the Curie temperature of the metal member 110 in each compartment 114 in the heat exchanger 101. It is discharged from the discharge port 112 as superheated steam heated near the Curie temperature of 110.
 金属部材110は、上述したように、周端面110dから貫通孔110cに向かって距離d5までは同じ厚みであり、距離d5を過ぎてから貫通孔110cに向かって徐々に薄くなるように形成されている。従って、隣接する金属部材110同士で形成される区画室114は、加熱タンク130の中心部が周縁部より広い空間になる。このように、区画室114の中心部周縁部より広いことにより、当該区画室114内の周縁部よりも中心部の内圧が低くなるため、当該区画室114の中心部に流体が集まり、集まった流体によって中心部に渦流が形成される。この渦流による強制対流熱伝達および乱流熱伝達によって区画室114における熱交換が促進され、加熱効率を高めることができる。また、流体が区画室114内を流動する時間が長くなるとともに、流体が区画室114内を循環して高温壁面との接触を繰り返す結果、実効伝熱面積の増大効果が得られ、加熱効率をさらに高めることができる。 As described above, the metal member 110 has the same thickness from the peripheral end surface 110d toward the through hole 110c up to the distance d5, and is formed so as to gradually become thinner toward the through hole 110c after the distance d5 is passed. There is. Therefore, in the partition chamber 114 formed by the adjacent metal members 110, the central portion of the heating tank 130 is wider than the peripheral portion. As described above, since the internal pressure of the central portion is lower than that of the peripheral portion in the compartment 114 because it is wider than the peripheral portion of the central portion of the compartment 114, fluids are collected and collected in the central portion of the compartment 114. The fluid forms a vortex in the center. Forced convection heat transfer and turbulent heat transfer by this vortex flow promote heat exchange in the compartment 114, and the heating efficiency can be improved. Further, as the fluid flows in the compartment 114 for a long time, the fluid circulates in the compartment 114 and repeatedly contacts the high temperature wall surface, and as a result, the effect of increasing the effective heat transfer area is obtained, and the heating efficiency is improved. It can be further enhanced.
 さらに、加熱による流体の膨張により、上流側の区画室114から下流側の区画室114へ向かうほど流体は一層加速される。これにより、熱伝達特性は流体速度の増加とともに向上するので、下流側の区画室114へ移動するほど熱伝達特性が相乗的に向上し、熱交換器101全体としての加熱効率が飛躍的に向上する。また、上流側の区画室114から下流側の区画室114へ向かうほど流体が加速されることにより、熱交換器101を通過する流体の流量を増加させることができる。 Further, due to the expansion of the fluid due to heating, the fluid is further accelerated from the upstream compartment 114 to the downstream compartment 114. As a result, the heat transfer characteristics improve as the fluid velocity increases. Therefore, the heat transfer characteristics are synergistically improved as the fluid moves to the downstream partition chamber 114, and the heating efficiency of the heat exchanger 101 as a whole is dramatically improved. To do. Further, the fluid is accelerated toward the downstream compartment 114 from the upstream compartment 114, so that the flow rate of the fluid passing through the heat exchanger 101 can be increased.
 (効果:過熱蒸気温度)
 上記構成の熱交換器101は、従来の熱交換器よりも格段に優れた加熱交率を実現できる。例えば、熱交換器101の性能は、以下の条件で確認できる。
(Effect: Superheated steam temperature)
The heat exchanger 101 having the above configuration can realize a heat exchange rate significantly superior to that of the conventional heat exchanger. For example, the performance of the heat exchanger 101 can be confirmed under the following conditions.
 供給飽和蒸気圧力:0.15MPa
 供給飽和蒸気流量:100kg/h
 ここで、図1に示す熱交換器101は、加熱タンク130の外径d1=110mm、加熱タンク130の内面130aの厚みd2=10mm、加熱タンク130の内径d3=90mm、金属部材110の周端面110dの厚みd4=10mm、金属部材110の周端面110dから貫通孔110cの間のd4=10mm均一となっている距離d5=15mm、金属部材110の貫通孔110cの厚みd6=3mm、シャフト13の外径d7=12mmとする。そして、金属部材10の枚数は、16枚とする。この金属部材110の枚数は、16~18枚が好ましく、金属部材110の厚みや吐出孔110eの内径等の構造、加熱タンク130の加熱条件等により適宜選択される。
Supply saturated steam pressure: 0.15 MPa
Supply saturated steam flow rate: 100 kg / h
Here, the heat exchanger 101 shown in FIG. 1 has an outer diameter d1 = 110 mm of the heating tank 130, a thickness d2 = 10 mm of the inner surface 130a of the heating tank 130, an inner diameter d3 = 90 mm of the heating tank 130, and a peripheral end surface of the metal member 110. The thickness d4 = 10 mm of the metal member 110, the uniform distance d5 = 15 mm between the peripheral end surface 110d of the metal member 110 and the through hole 110c, the thickness d6 = 3 mm of the through hole 110c of the metal member 110, and the shaft 13. The outer diameter is d7 = 12 mm. The number of metal members 10 is 16. The number of the metal members 110 is preferably 16 to 18, and is appropriately selected depending on the thickness of the metal members 110, the structure such as the inner diameter of the discharge hole 110e, the heating conditions of the heating tank 130, and the like.
 ここでは、熱交換器101によって得られる過熱蒸気の温度は、熱交換器101の排出口112から吐出される流体の温度とする。 Here, the temperature of the superheated steam obtained by the heat exchanger 101 is the temperature of the fluid discharged from the discharge port 112 of the heat exchanger 101.
 発熱本体温度(金属部材110の温度)が約530℃のとき、図1に示す熱交換器101における過熱蒸気温度は、約500℃となる。 When the heat generating main body temperature (temperature of the metal member 110) is about 530 ° C., the superheated steam temperature in the heat exchanger 101 shown in FIG. 1 is about 500 ° C.
 また、図1に示す熱交換器101における供給口111から流入した流体が排出口112から排出されるまでに、当該熱交換器101内の流体が接触する表面積は、約10000mmである。すなわち、図1に示す熱交換器101では、供給飽和蒸気圧力が0.15MPa、供給飽和蒸気流量が100kg/hの場合に、排出される過熱蒸気の温度を約500℃にするための、熱交換器101内の流体が接触する表面積は、約0.3mとなる。 Further, the surface area of the fluid in the heat exchanger 101 in contact with the fluid in the heat exchanger 101 before the fluid flowing in from the supply port 111 is discharged from the discharge port 112 is about 10000 mm 2 . That is, in the heat exchanger 101 shown in FIG. 1, when the supply saturated steam pressure is 0.15 MPa and the supply saturated steam flow rate is 100 kg / h, the heat for adjusting the temperature of the discharged superheated steam to about 500 ° C. The contact surface of the fluid in the exchanger 101 is about 0.3 m 2 .
 また、熱交換器101において、流体が接触する表面積が約0.3mであれば、当該熱交換器101における供給飽和蒸気流量が100kg/hの場合、500℃まで加熱されたときその体積が流入時の体積の約3500倍、550℃に加熱されたときその体積が流入時の約3700倍になる。このように、熱交換器101を用いれば、非常に大きな体積の過熱蒸気を得ることができる。 Further, in the heat exchanger 101, when the surface area in contact with the fluid is about 0.3 m 2 , when the supply saturated steam flow rate in the heat exchanger 101 is 100 kg / h, the volume becomes large when heated to 500 ° C. When heated to 550 ° C, the volume becomes about 3500 times the volume at the time of inflow and about 3700 times the volume at the time of inflow. As described above, if the heat exchanger 101 is used, a very large volume of superheated steam can be obtained.
 従って、上記構成の熱交換器101によれば、熱交換率を同じにする場合、従来のハニカム構造の熱交換器に比べて、流体が接触する表面積を格段に小さくすることができる。よって、同じ熱交換率であれば、ハニカム構造等の接触面積を物理的に大きくする熱交換器に比べて機器全体のサイズが非常に小さい熱交換器を実現することができる。 Therefore, according to the heat exchanger 101 having the above configuration, when the heat exchange rates are the same, the surface area in contact with the fluid can be significantly reduced as compared with the conventional heat exchanger having a honeycomb structure. Therefore, if the heat exchange rate is the same, it is possible to realize a heat exchanger in which the size of the entire device is much smaller than that of a heat exchanger in which the contact area of a honeycomb structure or the like is physically increased.
 本発明では、図1に示す熱交換器に対してさらに改良を重ねて、小型で、且つ、熱交換率をさらに向上させることが可能な熱交換器を実現している。この熱交換器について以下の実施形態1で説明する。 In the present invention, the heat exchanger shown in FIG. 1 has been further improved to realize a heat exchanger that is compact and capable of further improving the heat exchange rate. This heat exchanger will be described in the first embodiment below.
 〔実施形態1〕
 本発明の実施形態について以下に説明する。
[Embodiment 1]
Embodiments of the present invention will be described below.
 (熱交換器の概要)
 図2は、本実施形態に係る熱交換器1の概略構成図である。図2に示す熱交換器1は、図1に示す熱交換器101とほぼ同じ構成であるが、金属部材10の構造が異なる。
(Overview of heat exchanger)
FIG. 2 is a schematic configuration diagram of the heat exchanger 1 according to the present embodiment. The heat exchanger 1 shown in FIG. 2 has substantially the same configuration as the heat exchanger 101 shown in FIG. 1, but the structure of the metal member 10 is different.
 すなわち、熱交換器1は、図2に示すように、内部に複数の金属部材10を含む加熱タンク30と、加熱タンク30に流体を供給するための流体(図中の矢印)の入口となる供給口11と、加熱タンク30から排出される流体の出口となる排出口12とを備えている。熱交換器1は、図1に示す熱交換器101とほぼ同じ構成であるが、金属部材10の構成が異なっている。つまり、金属部材10は、図1に示す金属部材110と同じ機能を有し、さらに、流体が区画室14内を循環して高温壁面との接触を繰り返することで、より実効伝熱面積の増大効果が得られる構成となっている。 That is, as shown in FIG. 2, the heat exchanger 1 serves as an inlet for a heating tank 30 including a plurality of metal members 10 inside and a fluid (arrow in the figure) for supplying the fluid to the heating tank 30. It includes a supply port 11 and a discharge port 12 that serves as an outlet for the fluid discharged from the heating tank 30. The heat exchanger 1 has substantially the same configuration as the heat exchanger 101 shown in FIG. 1, but the configuration of the metal member 10 is different. That is, the metal member 10 has the same function as the metal member 110 shown in FIG. 1, and further, the fluid circulates in the partition chamber 14 and repeatedly contacts the high temperature wall surface to obtain a more effective heat transfer area. The configuration is such that an increasing effect can be obtained.
 金属部材10は、略円板状の金属板からなり、加熱タンク30内において、板面を対向させるようにして流体の進行方向に所定の間隔で配置されている。金属部材10の位置決めは、当該金属部材10の中央に形成した貫通孔10cに位置決め用のシャフト13を通すことで行う。各金属部材10は、金属溶接によってシャフト13上の所定の位置に固定される。すなわち、金属部材10の各々は加熱タンク30内で板面が対向するように配置され、かつ、各板面の中心点を結ぶ軸が流体の流入方向に沿うように配置されている。 The metal member 10 is made of a substantially disk-shaped metal plate, and is arranged in the heating tank 30 at predetermined intervals in the traveling direction of the fluid so that the plate surfaces face each other. The positioning of the metal member 10 is performed by passing the positioning shaft 13 through the through hole 10c formed in the center of the metal member 10. Each metal member 10 is fixed at a predetermined position on the shaft 13 by metal welding. That is, each of the metal members 10 is arranged so that the plate surfaces face each other in the heating tank 30, and the shaft connecting the center points of the plate surfaces is arranged along the inflow direction of the fluid.
 また、加熱タンク30内に配置された金属部材10は、流体の流れの上流側から下流側(以下、単に上流側、下流側と称する)に向かって、少なくとも最上流側の位置(供給口11側に最も近い位置)に配置され金属部材10の厚みD1は、隣接する下流側に配置された金属部材10の厚みD2よりも厚く形成されている。また、厚みD2の金属部材10に隣接する下流側に配置された金属部材10の厚みD3は、当該厚みD2よりも薄く形成されている。すなわち隣接して配置された2つの金属部材10の厚みは、D1>D2>D3の関係にある。なお、D1>D2=D3の関係であってもよい。また、4番目以降の金属部材10の厚みは、その上流側の金属部材10の厚みよりも薄くてもよいし、同じ厚みでもよい。また、全ての金属部材10の厚みを同じにしてもよい。なお、金属部材10の詳細は後述する。 Further, the metal member 10 arranged in the heating tank 30 is located at least on the most upstream side (supply port 11) from the upstream side to the downstream side (hereinafter, simply referred to as the upstream side and the downstream side) of the fluid flow. The thickness D1 of the metal member 10 arranged at the position closest to the side) is formed to be thicker than the thickness D2 of the metal member 10 arranged on the adjacent downstream side. Further, the thickness D3 of the metal member 10 arranged on the downstream side adjacent to the metal member 10 having the thickness D2 is formed to be thinner than the thickness D2. That is, the thicknesses of the two metal members 10 arranged adjacent to each other have a relationship of D1> D2> D3. The relationship may be D1> D2 = D3. Further, the thickness of the fourth and subsequent metal members 10 may be thinner than the thickness of the metal member 10 on the upstream side thereof, or may be the same thickness. Further, the thickness of all the metal members 10 may be the same. The details of the metal member 10 will be described later.
 加熱タンク30は、内径が金属部材10の外径とほぼ同じ略円筒状の金属筒からなる。これにより、加熱タンク30に配置された金属部材10の周端面10dは、当該加熱タンク30の内面30aに密着する。なお、金属部材10の周端面10dと加熱タンク30の内面30aとの密着部分の隙間を無くすために、当該密着部分を金属溶接する。なお、金属部材10の周端面10dと加熱タンク30の内面30aとの接触部分の密着度が高ければ、金属溶接しなくてもよい。 The heating tank 30 is made of a substantially cylindrical metal cylinder whose inner diameter is substantially the same as the outer diameter of the metal member 10. As a result, the peripheral end surface 10d of the metal member 10 arranged in the heating tank 30 comes into close contact with the inner surface 30a of the heating tank 30. In order to eliminate the gap between the peripheral end surface 10d of the metal member 10 and the inner surface 30a of the heating tank 30, the contact portion is metal welded. If the degree of adhesion between the peripheral end surface 10d of the metal member 10 and the inner surface 30a of the heating tank 30 is high, metal welding does not have to be performed.
 加熱タンク30内において、隣接する金属部材10のうちの、上流側の金属部材10における流体の流出側の面である第一面10a、および下流側の金属部材10における流体の流入側の面である第二面10b、並びに、加熱タンク30の内面30aで囲まれた空間を、区画室14と称する。すなわち、加熱タンク30内には、複数の区画室14が形成されることになる。区画室14では、上流側の金属部材10の第二面10bから流入した流体は、当該金属部材10の第一面10aから下流側の金属部材10の第一面10aに向かって吐出される。 In the heating tank 30, among the adjacent metal members 10, the first surface 10a, which is the surface on the upstream side metal member 10 on the fluid outflow side, and the surface on the downstream side metal member 10 on the fluid inflow side. The space surrounded by the second surface 10b and the inner surface 30a of the heating tank 30 is referred to as a partition chamber 14. That is, a plurality of compartments 14 are formed in the heating tank 30. In the partition chamber 14, the fluid flowing in from the second surface 10b of the metal member 10 on the upstream side is discharged from the first surface 10a of the metal member 10 toward the first surface 10a of the metal member 10 on the downstream side.
 区画室14内では、隣接する金属部材10のうち、流体の上流側の金属部材10に形成された吐出孔10eから吐出される流体が、下流側に金属部材10の第二面10bに当たり、乱流となり、滞留する。区画室14内では、吐出孔10eから吐出された流体は高速で金属部材10の第二面10bに当たるため、乱流から高速回転渦流に変化する。そして、区画室14内で滞留した流体は、金属部材10に形成された吐出孔10eから吐出され流体の進行方向に配置された隣接する区画室14に送られる。このようにして、流体は、順次、下流側の区画室14に送られ、加熱タンク30の排出口12から排出される。 In the partition chamber 14, the fluid discharged from the discharge hole 10e formed in the metal member 10 on the upstream side of the fluid among the adjacent metal members 10 hits the second surface 10b of the metal member 10 on the downstream side and is disturbed. It becomes a flow and stays. In the partition chamber 14, the fluid discharged from the discharge hole 10e hits the second surface 10b of the metal member 10 at high speed, so that the fluid changes from turbulent flow to high-speed rotating vortex flow. Then, the fluid staying in the compartment 14 is discharged from the discharge hole 10e formed in the metal member 10 and sent to the adjacent compartment 14 arranged in the traveling direction of the fluid. In this way, the fluid is sequentially sent to the partition chamber 14 on the downstream side and discharged from the discharge port 12 of the heating tank 30.
 熱交換器1は、加熱タンク30を外部から加熱することで、当該加熱タンク30を加熱する。これにより、加熱タンク30内に形成された区画室14に滞留しながら、隣接する下流側の区画室14を順次通過する流体は、加熱され続けることになる。 The heat exchanger 1 heats the heating tank 30 by heating the heating tank 30 from the outside. As a result, the fluid that sequentially passes through the adjacent downstream partition chamber 14 while staying in the compartment 14 formed in the heating tank 30 is continuously heated.
 図2に示す熱交換器1においても、加熱手段は、図1の熱交換器101と同様に、電磁誘導加熱方式を用いて加熱する。 Also in the heat exchanger 1 shown in FIG. 2, the heating means heats using the electromagnetic induction heating method in the same manner as in the heat exchanger 101 of FIG.
 (金属部材)
 加熱タンク30内に配置された金属部材10について図3および図4を参照しながら以下に説明する。図3の(a)は、金属部材10の流体の入力面側から見た正面図であり、図3の(b)は、図3の(a)に示す金属部材10のAA線矢視端面図である。図4の(a)は、金属部材10の流体の入力面側から見た正面図であり、図4の(b)は、図4の(a)に示す金属部材10のBB線矢視断面図である。
(Metal member)
The metal member 10 arranged in the heating tank 30 will be described below with reference to FIGS. 3 and 4. FIG. 3A is a front view of the metal member 10 as viewed from the fluid input surface side, and FIG. 3B is the end surface of the metal member 10 shown in FIG. 3A on the AA line. It is a figure. FIG. 4A is a front view of the metal member 10 as viewed from the fluid input surface side, and FIG. 4B is a cross section taken along the line BB of the metal member 10 shown in FIG. 4A. It is a figure.
 金属部材10は、図3の(b)および図4の(b)に示すように、板状をなし、その断面方向の厚さは、周端面10d側よりも貫通孔10c側のほうが薄くなるように形成されている。詳細には、図1に示す金属部材110と同様に、周端面10dから貫通孔10cに向かって所定の距離までは同じ厚みであり、所定の距離を過ぎてから貫通孔10cに向かって徐々に薄くなるように金属部材10は形成されている。換言すると、金属部材10は、周端面10d側の肉厚よりも貫通孔10c側の肉厚のほうが薄くなっており、当該貫通孔10c近傍が最も肉厚が薄くなっている。 As shown in (b) of FIG. 3 and (b) of FIG. 4, the metal member 10 has a plate shape, and the thickness in the cross-sectional direction is thinner on the through hole 10c side than on the peripheral end surface 10d side. It is formed like this. Specifically, similarly to the metal member 110 shown in FIG. 1, the thickness is the same from the peripheral end surface 10d toward the through hole 10c to a predetermined distance, and after the predetermined distance is passed, gradually toward the through hole 10c. The metal member 10 is formed so as to be thin. In other words, the wall thickness of the metal member 10 on the through hole 10c side is thinner than that on the peripheral end surface 10d side, and the wall thickness in the vicinity of the through hole 10c is the thinnest.
 このように、熱交換器1の金属部材10においても、図1に示す熱交換器101の金属部材110と同様に、金属部材10の周端面10d側から貫通孔10cに向かって所定の距離までの厚みが一定であり、そこから先の厚みが貫通孔10cまで徐々に薄くなっている。つまり、金属部材10は、周端面10dから所定の距離までの厚みが一定の第1部位と、所定の距離から貫通孔10cまでの厚みが徐々に薄くなっている第2部位とを含んでいる。従って、金属部材10は、金属部材110と同じように熱伝導が行われる。金属部材10が金属部材110と異なるのは、吐出孔10eの構造と、第二面10bに、渦巻き状の連続した突起で形成された突起部10fと、吐出孔10eから吐出する流体が当たる位置に形成された略円錐状の突起部10gとが形成されている点である。 As described above, also in the metal member 10 of the heat exchanger 1, similarly to the metal member 110 of the heat exchanger 101 shown in FIG. 1, from the peripheral end surface 10d side of the metal member 10 to a predetermined distance toward the through hole 10c. The thickness of the metal is constant, and the thickness from that point onward gradually decreases to the through hole 10c. That is, the metal member 10 includes a first portion having a constant thickness from the peripheral end surface 10d to a predetermined distance, and a second portion having a gradually thinning thickness from the predetermined distance to the through hole 10c. .. Therefore, the metal member 10 is subjected to heat conduction in the same manner as the metal member 110. The metal member 10 is different from the metal member 110 in that the structure of the discharge hole 10e, the protrusion 10f formed by continuous spiral protrusions, and the position where the fluid discharged from the discharge hole 10e hits the second surface 10b. It is a point where a substantially conical protrusion 10g formed in the above is formed.
 まず、金属部材10に形成されている吐出孔10eについて説明する。 First, the discharge hole 10e formed in the metal member 10 will be described.
 金属部材10は、図3および図4に示すように、流体の通路である吐出孔10eを複数有する。 As shown in FIGS. 3 and 4, the metal member 10 has a plurality of discharge holes 10e which are fluid passages.
 吐出孔10eは、流体の流入側である第二面10b側に形成された流体の入口10eINと、流体の吐出側である第一面10a側に形成された流体の出口10eOUTとを有している。吐出孔10eの入口10eINは金属部材10における中心点を中心とする同心円上に位置し、同様に、出口10eOUTは金属部材10における中心点を中心とする同心円上に位置している。吐出孔10eの入口10eINと出口10eOUTは、図3および図4に示すように、シャフト13が貫通する貫通孔10cの延伸方向から見て斜め方向にずらしている。各々の吐出孔10eは、入口10eINと出口10eOUTと繋ぐ貫通孔の貫通方向がシャフト13の延伸方向に対して同じ傾斜角を有するように形成されている。これにより、各吐出孔10eから吐出される流体は、対向配置された隣の金属部材10の第一面10aに対して斜め、且つ同じ方向に吐出される。これにより、吐出された流体は、2つの金属部材10の間に形成される区画室内で、貫通孔10cを中心とする渦流を形成することになる。渦流を適切に形成するために、吐出孔10eの入口10eINと出口10eOUTとをずらす方向およびずらす距離は、吐出孔10eの各々において共通していることが好ましい。言い換えると、吐出孔10eの出口から吐出された流体が渦流を形成することができるように、各々の吐出孔10eは、その貫通方向がシャフト13の延伸方向に対して同じ傾斜角を有するように形成されている。 The discharge hole 10e has a fluid inlet 10eIN formed on the second surface 10b side, which is the inflow side of the fluid, and a fluid outlet 10eOUT formed on the first surface 10a side, which is the fluid discharge side. There is. The inlet 10eIN of the discharge hole 10e is located on a concentric circle centered on the center point of the metal member 10, and similarly, the outlet 10eOUT is located on a concentric circle centered on the center point of the metal member 10. As shown in FIGS. 3 and 4, the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are obliquely displaced from the extending direction of the through hole 10c through which the shaft 13 penetrates. Each discharge hole 10e is formed so that the penetration direction of the through hole connecting the inlet 10eIN and the outlet 10eOUT has the same inclination angle with respect to the extension direction of the shaft 13. As a result, the fluid discharged from each discharge hole 10e is discharged diagonally and in the same direction with respect to the first surface 10a of the adjacent metal members 10 arranged to face each other. As a result, the discharged fluid forms a vortex flow centered on the through hole 10c in the compartment formed between the two metal members 10. In order to properly form the vortex, it is preferable that the direction and the distance at which the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are shifted are common to each of the discharge holes 10e. In other words, each discharge hole 10e has the same inclination angle with respect to the extension direction of the shaft 13 so that the fluid discharged from the outlet of the discharge hole 10e can form a vortex. It is formed.
 以上のことから、金属部材10が有する複数の吐出孔10eの各々について、吐出孔10eの入口10eINと出口10eOUTとは、当該金属部材10における中心点を中心とする同心円上に形成され、かつ、同一円周上では等間隔に形成されており、吐出孔10eの入口10eINと出口10eOUTとを結ぶ直線と、シャフト13の延伸方向とは、ねじれの位置にあり、吐出孔10eの入口10eINと出口10eOUTとを結ぶ直線の各々について、シャフト13の延伸方向との成す角度は同じであればよい。 From the above, for each of the plurality of discharge holes 10e included in the metal member 10, the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are formed on concentric circles centered on the center point of the metal member 10. It is formed at equal intervals on the same circumference, and the straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e and the extension direction of the shaft 13 are at twisted positions, and the inlet 10eIN and the outlet of the discharge hole 10e The angle formed by the extending direction of the shaft 13 may be the same for each of the straight lines connecting the 10eOUT.
 さらに、吐出孔10eは、図3および図4の(a)に示すように、貫通孔10cからの距離(半径)が異なる同心円上にそれぞれ形成してもよい。この場合、各貫通孔10cは、貫通孔10cから半径方向に延びる同一直線上に配置されないことが好ましい。 Further, as shown in FIGS. 3 and 4 (a), the discharge holes 10e may be formed on concentric circles having different distances (radii) from the through holes 10c. In this case, it is preferable that the through holes 10c are not arranged on the same straight line extending in the radial direction from the through holes 10c.
 これにより、吐出孔10eの各々を通過する流体は、その進行方向がシャフト13の延伸方向に対して同一回転方向に同一角度ずつずれた上で、下段の金属部材10の第二面10bに斜め方向から当たる。よって、流体が金属部材10を通過する毎に、渦流が形成される。すなわち、流体は、金属部材10における周端面10dから貫通孔10cにかけて形成される区画室14内において高速回転渦流を形成しながら長時間滞留し、実効伝熱面積の増大および渦による強制対流熱伝達によって非常に高効率な流体の加熱を行なうことができる。 As a result, the fluid passing through each of the discharge holes 10e is obliquely inclined to the second surface 10b of the lower metal member 10 after the traveling direction is deviated by the same angle in the same rotation direction with respect to the stretching direction of the shaft 13. Hit from the direction. Therefore, every time the fluid passes through the metal member 10, a vortex is formed. That is, the fluid stays for a long time while forming a high-speed rotating vortex in the partition chamber 14 formed from the peripheral end surface 10d of the metal member 10 to the through hole 10c, increasing the effective heat transfer area and forcibly convective heat transfer by the vortex. It is possible to heat a fluid with very high efficiency.
 また、各金属部材10における吐出孔10eの数、各吐出孔10eの大きさ(口径)、形状等は特に限定されるものではなく、熱交換器1に供給する流体の量に応じて適宜設定すればよい。例えば、吐出孔10eの形状は、円形であってもよく矩形であってもよい。 Further, the number of discharge holes 10e in each metal member 10, the size (diameter), shape, etc. of each discharge hole 10e are not particularly limited, and are appropriately set according to the amount of fluid supplied to the heat exchanger 1. do it. For example, the shape of the discharge hole 10e may be circular or rectangular.
 なお、金属部材10において、吐出孔10eの入口の中心から当該金属部材10の中心までの距離と、当該吐出孔10eの出口の中心から当該金属部材10の中心までの距離とは、同じであってもよいし、異なっていてもよい。 In the metal member 10, the distance from the center of the inlet of the discharge hole 10e to the center of the metal member 10 and the distance from the center of the outlet of the discharge hole 10e to the center of the metal member 10 are the same. It may be different or it may be different.
 また、渦流を適切に形成するには、上述した通り、吐出孔10eの各々について、次の3つの条件を満たすことが好ましい。(1)吐出孔10eの入口10eINと出口10eOUTとが、当該金属部材10における中心点を中心とする同心円上に形成され、かつ、同一円周上では等間隔に形成されている。(2)吐出孔10eの入口10eINと出口10eOUTとを結ぶ直線と、シャフト13の延伸方向とは、ねじれの位置にある。(3)吐出孔10eの入口10eINと出口10eOUTとを結ぶ直線の各々について、シャフト13の延伸方向との成す角度は同じである。 Further, in order to properly form a vortex, it is preferable to satisfy the following three conditions for each of the discharge holes 10e as described above. (1) The inlet 10eIN and the outlet 10eOUT of the discharge hole 10e are formed on concentric circles centered on the center point of the metal member 10, and are formed at equal intervals on the same circumference. (2) The straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e and the extending direction of the shaft 13 are in twisted positions. (3) The angle formed by the extending direction of the shaft 13 is the same for each of the straight lines connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e.
 しかしながら、区画室14内で渦流を形成するには、吐出孔10eの入口10eINと出口10eOUTとの位置関係は、必ずしも上述のような関係でなくてもよい。つまり、吐出孔10eの入口10eINと出口10eOUTとを結ぶ直線と、シャフト13の延伸方向とは、ねじれの位置にあることは必須であるが、吐出孔10eの入口10eINと出口10eOUTとを結ぶ直線の各々について、シャフト13の延伸方向との成す角度は同じである必要はない。つまり、金属部材10の各吐出孔10eはそれぞれ対向する金属部材10の第二面10bに対して垂直でなく斜め方向に吐出できれば、同じ向きに流体を吐出するように形成しなくてもよい。 However, in order to form a vortex in the compartment 14, the positional relationship between the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e does not necessarily have to be as described above. That is, the straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e and the extending direction of the shaft 13 are indispensable to be in a twisted position, but the straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e. The angles formed by the shaft 13 with respect to the stretching direction need not be the same for each of the above. That is, each discharge hole 10e of the metal member 10 does not have to be formed so as to discharge the fluid in the same direction as long as it can be discharged in an oblique direction rather than perpendicular to the second surface 10b of the metal member 10 facing each other.
 次に、金属部材10の第二面10bに形成されている突起部10fについて説明する。 Next, the protrusion 10f formed on the second surface 10b of the metal member 10 will be described.
 金属部材10の第二面10bには、図3の(a)および図4の(a)に示すように、当該金属部材10の中心(貫通孔10c)を中心とした渦巻き状に連続して形成された突起部10fが配置されている。この突起部10fは、渦巻き状に形成された畝状の部材からなり、区画室14内において所望する渦流の流れ方向に沿って形成されている。但し、突起部10fは、対向する金属部材10の吐出孔10eから吐出された流体は直接当たらないように形成されている。突起部10fは、あくまでも区画室14内での流体を、当該流体が流れる方向に導くために機能する。これにより、区画室14内の流体が突起部10fに沿って進むことになるので、さらに高速の渦流を形成することが可能となる。このように、吐出孔10eから吐出された流体は、渦巻き状の突起部10fによって区画室14内で高速渦流となるため、高温に加熱された金属部材10とより長く接触することが可能となる。この結果、さらなる実効伝熱面積の増大および渦による強制対流熱伝達によって非常に高効率な流体の加熱を行なうことができる。 As shown in (a) of FIG. 3 and (a) of FIG. 4, the second surface 10b of the metal member 10 is continuously formed in a spiral shape centered on the center (through hole 10c) of the metal member 10. The formed protrusion 10f is arranged. The protrusion 10f is made of a ridge-shaped member formed in a spiral shape, and is formed along a desired vortex flow direction in the partition chamber 14. However, the protrusion 10f is formed so that the fluid discharged from the discharge hole 10e of the opposing metal member 10 does not directly hit the protrusion 10f. The protrusion 10f functions to guide the fluid in the compartment 14 in the direction in which the fluid flows. As a result, the fluid in the partition chamber 14 travels along the protrusion 10f, so that a higher speed vortex can be formed. In this way, the fluid discharged from the discharge hole 10e becomes a high-speed vortex in the partition chamber 14 due to the spiral protrusion 10f, so that the fluid can be in contact with the metal member 10 heated to a high temperature for a longer time. .. As a result, it is possible to heat the fluid with extremely high efficiency by further increasing the effective heat transfer area and forcibly convective heat transfer by the vortex.
 なお、上述したように、突起部10fは、吐出孔10eから吐出された流体が直接当たる位置には形成されていない。吐出孔10eから吐出された流体が直接当たる位置には、図3の(b)および図4の(b)に示すように、突起部10gが形成されている。 As described above, the protrusion 10f is not formed at a position where the fluid discharged from the discharge hole 10e directly hits. As shown in FIGS. 3 (b) and 4 (b), a protrusion 10 g is formed at a position where the fluid discharged from the discharge hole 10e directly hits.
 続いて、金属部材10の第二面10bに形成されている突起部10gについて説明する。 Next, the protrusion 10g formed on the second surface 10b of the metal member 10 will be described.
 突起部10gは、図3の(b)および図4の(b)に示すように、金属部材10の各々における板面のうち流体の流入側の面である第二面10bにおける、当該金属部材10の上流側に隣接して配置された金属部材10の吐出孔10eの入口10eINと出口10eOUTとを結ぶ直線上の位置に形成されている。これにより、吐出孔10eから吐出された流体は、図7の(a)に示すように、突起部10gに当たり拡散する。つまり、突起部10gは、吐出孔10eから吐出された流体を区画室14内で拡散させる拡散部材として機能している。突起部10gは、例えば円錐状からなり、底面の大きさは、吐出孔10eの内径と同程度か少し小さいことが好ましいが、それより大きくてもよい。 As shown in (b) of FIG. 3 and (b) of FIG. 4, the protruding portion 10g is the metal member on the second surface 10b, which is the surface on the inflow side of the fluid among the plate surfaces of each of the metal members 10. It is formed at a position on a straight line connecting the inlet 10eIN and the outlet 10eOUT of the discharge hole 10e of the metal member 10 arranged adjacent to the upstream side of the 10. As a result, the fluid discharged from the discharge hole 10e hits the protrusion 10g and diffuses as shown in FIG. 7A. That is, the protrusion 10g functions as a diffusion member that diffuses the fluid discharged from the discharge hole 10e in the partition chamber 14. The protrusion 10g is, for example, conical, and the size of the bottom surface is preferably about the same as or slightly smaller than the inner diameter of the discharge hole 10e, but may be larger than that.
 ここで、上述したように、金属部材10の吐出孔10eは、対向する金属部材10の第二面10bに対して傾斜している。このため、吐出孔10eから吐出される流体は、図7の(a)に示すように、第二面10bの突起部10gに対して斜めに当たる。各吐出孔10eの傾斜の向きが渦流の回転方向に沿っていれば、各吐出孔10eから吐出される流体は突起部10gに斜めに当たり、より拡散されやすく、乱流をより生じ易くなる。この場合、渦巻き状の突起部10fの渦巻き方向に、各吐出孔10eの傾斜の向きを合わせることで、区画室14内で流体がさらに高速で渦流となり、当該区画室14内での流体が高温の金属部材10に接触する時間(滞留時間)が長くなる。 Here, as described above, the discharge hole 10e of the metal member 10 is inclined with respect to the second surface 10b of the opposing metal member 10. Therefore, as shown in FIG. 7A, the fluid discharged from the discharge hole 10e diagonally hits the protrusion 10g of the second surface 10b. If the direction of inclination of each discharge hole 10e is along the rotation direction of the vortex, the fluid discharged from each discharge hole 10e diagonally hits the protrusion 10g, is more likely to be diffused, and is more likely to generate turbulence. In this case, by aligning the inclination direction of each discharge hole 10e with the spiral direction of the spiral protrusion 10f, the fluid becomes a vortex at a higher speed in the compartment 14, and the fluid in the compartment 14 becomes hot. The time of contact with the metal member 10 (residence time) becomes longer.
 なお、突起部10gは、円錐状に限定されるものではなく、吐出した流体が当たることで拡散できるような形状であればよく、特に限定されるものではない。突起部10gとしては、例えば第二面10bの表面から突出するものであればどのようなものでもよい。但し、突起部10gは、突起部10fのように突起が連続して形成されたものではなく、吐出孔10eから吐出された流体が直接当たる位置に断片的に形成されるものである。 Note that the protrusion 10g is not limited to a conical shape, and is not particularly limited as long as it has a shape that allows the discharged fluid to diffuse by hitting it. The protruding portion 10g may be any one as long as it protrudes from the surface of the second surface 10b, for example. However, the protrusions 10g are not formed in a continuous manner like the protrusions 10f, but are formed in fragments at positions where the fluid discharged from the discharge holes 10e directly hits.
 図3および図4に示す金属部材10の突起部10f、突起部10gを、それぞれ連続した窪み、連続していない窪みに代えてもよい。例えば、金属部材10に代えて、図5および図6に示すように、突起部10fに代えて連続した渦巻き状の窪みからなる凹部10iと、突起部10gに代えて連続していない窪みの凹部10hとが第二面10bに形成された金属部材10Aを使用しても、当該金属部材10と同様の効果を奏する。なお、突起部10gと同様、図7の(b)に示すように、吐出孔10eから吐出した流体が凹部10hに当たれば拡散する。 The protrusions 10f and 10g of the metal member 10 shown in FIGS. 3 and 4 may be replaced with continuous recesses and non-continuous recesses, respectively. For example, instead of the metal member 10, as shown in FIGS. 5 and 6, a recess 10i formed of a continuous spiral recess instead of the protrusion 10f and a recess of a non-continuous recess instead of the protrusion 10g. Even if the metal member 10A having 10h formed on the second surface 10b is used, the same effect as that of the metal member 10 can be obtained. As in the case of the protrusion 10g, as shown in FIG. 7B, if the fluid discharged from the discharge hole 10e hits the recess 10h, it diffuses.
 なお、図3の(b)に示すように、第二面10bに突起部10gのみが形成されている例、図5の(b)に示すように、第二面10bに凹部10hのみが形成されている例について説明したが、乱流を形成するという目的から突起部10gと凹部10hは混在していてよい。但し、突起部10gと凹部10hは、混在していても、吐出孔10eから吐出された流体が当たる位置にそれぞれ形成される。 An example in which only the protrusion 10g is formed on the second surface 10b as shown in FIG. 3B, and only the recess 10h is formed on the second surface 10b as shown in FIG. 5B. Although the example described above has been described, the protrusion 10g and the recess 10h may be mixed for the purpose of forming a turbulent flow. However, even if the protrusions 10g and the recesses 10h are mixed, they are formed at positions where the fluid discharged from the discharge holes 10e hits.
 また、金属部材10(10A)の形状は、特に限定されるものではないが、加熱タンク30の内面30aに周端面10dが密着できるような形状であればよい。すなわち、加熱タンク30の内部の形状に合わせて金属部材10(10A)の形状を決めればよい。例えば、金属部材10(10A)の形状は、加熱タンク30の内部の形状が円形であれば円形、楕円形であれば楕円形、矩形であれば矩形、多角形であれば同じ角数の多角形にすればよい。 The shape of the metal member 10 (10A) is not particularly limited, but may be any shape as long as the peripheral end surface 10d can be brought into close contact with the inner surface 30a of the heating tank 30. That is, the shape of the metal member 10 (10A) may be determined according to the internal shape of the heating tank 30. For example, the shape of the metal member 10 (10A) is circular if the internal shape of the heating tank 30 is circular, elliptical if elliptical, rectangular if it is rectangular, and many with the same number of angles if it is polygonal. It may be rectangular.
 金属部材10(10A)の材料としては、用いる熱交換器1の用途等に応じて適宜設定すればよい。例えば、熱交換器1から排出される加熱された流体を食品用途に使用する場合には、ステンレス等の錆びない材料を用いることが好ましい。なお、金属部材10(10A)の材料は、熱伝導率が高い金属が好ましい。具体的には、金属部材10(10A)を構成する材料として、例えば、鉄、アルミニウム、銅等を用いてもよく、また、合金を用いてもよい。 The material of the metal member 10 (10A) may be appropriately set according to the application of the heat exchanger 1 to be used. For example, when the heated fluid discharged from the heat exchanger 1 is used for food purposes, it is preferable to use a non-rusting material such as stainless steel. The material of the metal member 10 (10A) is preferably a metal having a high thermal conductivity. Specifically, as the material constituting the metal member 10 (10A), for example, iron, aluminum, copper or the like may be used, or an alloy may be used.
 本実施形態では、熱交換器1を加熱する方法として、電磁誘導加熱方式を採用する。従って、金属部材10(10A)を構成する材料として、外部から高周波交流電圧をかけた場合に、渦電流が発生する材料を用いる必要がある。このような材料としては、例えば、磁性体が挙げられる。そして、上記磁性体である金属部材10としては、具体的には、例えば、鉄等の強い磁性の金属、ステンレススチール(SUS)430が挙げられる。 In this embodiment, an electromagnetic induction heating method is adopted as a method for heating the heat exchanger 1. Therefore, as a material constituting the metal member 10 (10A), it is necessary to use a material that generates an eddy current when a high frequency AC voltage is applied from the outside. Examples of such a material include a magnetic material. Specific examples of the metal member 10 which is the magnetic material include a strong magnetic metal such as iron and stainless steel (SUS) 430.
 (熱交換器の製造方法)
 ここで、熱交換器1の製造方法について説明する。以下の説明では、図2に示す熱交換器1を参照しながら、円板状の金属部材10を用いる場合について説明する。
(Manufacturing method of heat exchanger)
Here, a method of manufacturing the heat exchanger 1 will be described. In the following description, a case where the disk-shaped metal member 10 is used will be described with reference to the heat exchanger 1 shown in FIG.
 まず、円板状の金属部材10を用意する。ここでは、上記円板状の金属部材10として、SUS430を用いている。 First, prepare a disk-shaped metal member 10. Here, SUS430 is used as the disk-shaped metal member 10.
 次に、上記円板状の金属部材10の片面を、周縁部から中央部に向かって肉厚が薄くなるように研削する。具体的には、金属部材10を、旋盤を用いて研削する。 Next, one side of the disk-shaped metal member 10 is ground so that the wall thickness becomes thinner from the peripheral portion to the central portion. Specifically, the metal member 10 is ground using a lathe.
 次に、複数の金属部材10間の位置を調節するために、金属部材10の中心に貫通孔10cを形成する。なお、貫通孔10cは、簡単に位置決めを行なうために形成するものであり、必ずしも必要ではない。 Next, a through hole 10c is formed in the center of the metal member 10 in order to adjust the position between the plurality of metal members 10. The through hole 10c is formed for easy positioning and is not always necessary.
 その後、金属部材10に吐出孔10eを形成する。 After that, a discharge hole 10e is formed in the metal member 10.
 次に、金属部材10の中央に形成した貫通孔10cに位置決め用のシャフト13を通し、このシャフト13に、複数の金属部材10を通す。 Next, the positioning shaft 13 is passed through the through hole 10c formed in the center of the metal member 10, and a plurality of metal members 10 are passed through the shaft 13.
 その後、金属部材10の周端面10dを加熱タンク30の内面30aに金属溶接して、各金属部材10を加熱タンク30内の所定の位置に固定する。なお、シャフト13を用いて位置決めを行った場合、シャフト13と金属部材10とは溶接してもしなくてもよい。 After that, the peripheral end surface 10d of the metal member 10 is metal-welded to the inner surface 30a of the heating tank 30, and each metal member 10 is fixed at a predetermined position in the heating tank 30. When positioning is performed using the shaft 13, the shaft 13 and the metal member 10 may or may not be welded.
 最後に、加熱タンク30の両端部に流体の供給口11と排出口12とを取り付ける。以上のようにして、熱交換器1を製造する。 Finally, the fluid supply ports 11 and discharge ports 12 are attached to both ends of the heating tank 30. The heat exchanger 1 is manufactured as described above.
 なお、上記の説明では、平板状の金属部材10を研削して、周縁部よりもその内方側部分が薄い金属部材10を作っているが、最初から周縁部よりもその内方側部分が薄くなっている金属部材10を用いる場合には上記研削を行なう工程は必要ではない。 In the above description, the flat metal member 10 is ground to make a metal member 10 whose inner side portion is thinner than the peripheral portion, but the inner side portion thereof is thinner than the peripheral portion from the beginning. When the thin metal member 10 is used, the step of performing the above grinding is not necessary.
 また、上記の説明では、加熱タンク30の内面に溶接する複数の金属部材10の全部を位置決めした後で、溶接を行なっているが、例えば、まず2枚の金属部材10の周縁部同士を溶接した後、これにさらに他の金属部材10を重ねて溶接を行ってもよい。 Further, in the above description, welding is performed after positioning all of the plurality of metal members 10 to be welded to the inner surface of the heating tank 30, but for example, the peripheral edges of the two metal members 10 are first welded to each other. After that, another metal member 10 may be further superposed on this and welded.
 また、上記溶接には、電気溶接、レーザー溶接、アルゴン溶接およびガス溶接等の少なくとも1つの通常の溶接の他に例えば、冷間溶接も含むものとする。また、上記例示の溶接を適宜組み合わせてもよい。 Further, the above welding includes, for example, cold welding in addition to at least one normal welding such as electric welding, laser welding, argon welding and gas welding. Moreover, you may combine the above-exemplified welding as appropriate.
 (性能比較)
 図8は、図2に示す熱交換器1の性能試験の結果を示すグラフである。
(Performance comparison)
FIG. 8 is a graph showing the results of the performance test of the heat exchanger 1 shown in FIG.
 図9は、比較例の熱交換器の性能試験の結果を示すグラフである。ここで、比較例の熱交換器は、図2に示す熱交換器1における金属部材10の厚みが周端面10dから貫通孔10cまで全て同じである。また、金属部材10の枚数は、16枚とする。また、比較例の熱交換器は、図2に示す熱交換器1とほぼ同じであるが、金属部材の厚みが周端面から貫通孔まで同じ10mmとなっている点で熱交換器101と異なる。 FIG. 9 is a graph showing the results of the performance test of the heat exchanger of the comparative example. Here, in the heat exchanger of the comparative example, the thickness of the metal member 10 in the heat exchanger 1 shown in FIG. 2 is the same from the peripheral end surface 10d to the through hole 10c. The number of metal members 10 is 16. Further, the heat exchanger of the comparative example is almost the same as the heat exchanger 1 shown in FIG. 2, but differs from the heat exchanger 101 in that the thickness of the metal member is the same 10 mm from the peripheral end surface to the through hole. ..
 性能試験は、下記の条件で行った。 The performance test was conducted under the following conditions.
 供給飽和蒸気圧力:0.15MPa
 供給飽和蒸気流量:100kg/h
 加熱開始から過熱蒸気の温度が安定するまで:約20kw
 過熱蒸気温度安定後          :約14.8kw
 ここでは、熱交換器によって得られる過熱蒸気の温度(定格温度安定後の60分間の温度)を比較することで、熱交換器の性能を比較する。また、過熱蒸気の温度は、熱交換器の流体が吐出される出口温度にて測定する。
Supply saturated steam pressure: 0.15 MPa
Supply saturated steam flow rate: 100 kg / h
From the start of heating until the temperature of superheated steam stabilizes: Approximately 20 kW
After superheated steam temperature stabilizes: Approximately 14.8 kW
Here, the performance of the heat exchanger is compared by comparing the temperature of the superheated steam obtained by the heat exchanger (the temperature for 60 minutes after the rated temperature is stabilized). The temperature of the superheated steam is measured at the outlet temperature at which the fluid of the heat exchanger is discharged.
 図8のグラフから、発熱本体温度が約630℃のとき、図2に示す熱交換器1における過熱蒸気温度は、約600℃となり、図9のグラフから、発熱本体温度が約530℃のとき、比較例の熱交換器における過熱蒸気温度は、約500℃となった。このように、過熱蒸気温度は、熱交換器1のほうが従来の熱交換器よりも約100℃も高くなっていることが分かる。しかも、消費電力値が同じでありながらも、図8に示すグラフ、すなわち図2に示す熱交換器1のほうが100℃も高い過熱蒸気温度を得ることができる。つまり、従来の熱交換器よりも格段に優れた加熱交率を実現できていることが分かる。これは、金属部材10に形成された吐出孔10eの貫通方向を工夫することで、流体を区画室14内において高速回転渦流を形成しながら長時間滞留し、実効伝熱面積の増大および渦による強制対流熱伝達によって非常に高効率な流体の加熱を行なうことができるためである。 From the graph of FIG. 8, when the heat generating body temperature is about 630 ° C., the superheated steam temperature in the heat exchanger 1 shown in FIG. 2 is about 600 ° C., and from the graph of FIG. 9, when the heat generating body temperature is about 530 ° C. The superheated steam temperature in the heat exchanger of the comparative example was about 500 ° C. As described above, it can be seen that the superheated steam temperature of the heat exchanger 1 is about 100 ° C. higher than that of the conventional heat exchanger. Moreover, even though the power consumption values are the same, the graph shown in FIG. 8, that is, the heat exchanger 1 shown in FIG. 2 can obtain a superheated steam temperature as high as 100 ° C. In other words, it can be seen that a heat exchange rate that is significantly superior to that of the conventional heat exchanger can be realized. This is because the fluid stays in the partition chamber 14 for a long time while forming a high-speed rotating vortex by devising the penetrating direction of the discharge hole 10e formed in the metal member 10, and the effective heat transfer area is increased and the vortex is caused. This is because the fluid can be heated with very high efficiency by forced convection heat transfer.
 これに対して、比較例の熱交換器においては、金属部材の吐出孔は、図1に示す熱交換器101と同様に、加熱タンクを通過する流体の進行方向に平行に形成されているため、図2に示す熱交換器1よりも区画室114内での流体の滞留時間が短い。これにより、流体の加熱を十分に行うことができない。 On the other hand, in the heat exchanger of the comparative example, the discharge holes of the metal members are formed parallel to the traveling direction of the fluid passing through the heating tank, similarly to the heat exchanger 101 shown in FIG. , The residence time of the fluid in the compartment 114 is shorter than that of the heat exchanger 1 shown in FIG. As a result, the fluid cannot be sufficiently heated.
 また、上記性能の違いは、発熱本体温度、すなわち金属部材の温度の違いにもよる。図2に示す熱交換器1における金属部材10は、周端面10dから所定の距離までの厚みが一定の第1部位と、所定の距離から貫通孔10cまでの厚みが徐々に薄くなっている第2部位とで構成されているので、厚みが徐々に薄くなっている第2部位は、厚みが一定の第1部位よりも放熱し易くなるため、金属部材10の周端面10dから貫通孔10cまでをほぼ均一にキュリー温度近くの温度まで加熱することが可能となる。このため、区画室14内に滞留する蒸気をより高い温度で加熱し続けることができる。 In addition, the difference in the above performance depends on the difference in the temperature of the heat generating body, that is, the temperature of the metal member. The metal member 10 in the heat exchanger 1 shown in FIG. 2 has a first portion having a constant thickness from the peripheral end surface 10d to a predetermined distance, and a first portion in which the thickness from the predetermined distance to the through hole 10c is gradually reduced. Since it is composed of two parts, the second part whose thickness is gradually reduced is easier to dissipate heat than the first part having a constant thickness. Therefore, from the peripheral end surface 10d of the metal member 10 to the through hole 10c. Can be heated almost uniformly to a temperature close to the Curie temperature. Therefore, the steam staying in the compartment 14 can be continuously heated at a higher temperature.
 これに対して、金属部材の厚みが周端面から貫通孔まで同じであれば、当該金属部材のどの部分においても放熱し難くなるため、金属部材の貫通孔側の温度をキュリー温度近くまで上げる場合、当該金属部材の周端面側の温度をキュリー温度以上の温度になるように加熱する必要があり、現実的でない。つまり、金属部材10のように、周端面から貫通孔までをほぼ均一にキュリー温度近くの温度まで加熱することができない。このため、区画室内に滞留する蒸気をより高い温度で加熱し続けることができない。 On the other hand, if the thickness of the metal member is the same from the peripheral end surface to the through hole, it is difficult to dissipate heat in any part of the metal member. Therefore, when raising the temperature on the through hole side of the metal member to near the Curie temperature. , It is necessary to heat the temperature of the peripheral end surface side of the metal member so as to be higher than the Curie temperature, which is not realistic. That is, unlike the metal member 10, it is not possible to heat from the peripheral end surface to the through hole substantially uniformly to a temperature close to the Curie temperature. Therefore, the steam staying in the compartment cannot be continuously heated at a higher temperature.
 (効果)
 上記構成によれば、吐出孔10eの各々を通過した流体は、その進行方向がシャフト13の延伸方向に対して同一方向に同一角度ずつずれた上で、下段の金属部材10の第二面10bに斜め方向から当たる。よって、流体が金属部材10を通過する毎に、渦流が形成されることとなる。さらに、区画室14の壁を構成する2つの金属部材10のうち、流体の流入方向の下流側に配置された金属部材10の流体が流入する面(第二面10b)に渦巻き状の突起部10fが形成されていることで、区画室14内の壁を構成する上流側の金属部材10の吐出孔10eから吐出された流体によって下流側の金属部材10の第二面10bに形成される乱流が突起部10fにそって渦巻き状に移動する。
(effect)
According to the above configuration, the fluid that has passed through each of the discharge holes 10e is displaced by the same angle in the same direction as the stretching direction of the shaft 13, and then the second surface 10b of the lower metal member 10 Hits diagonally. Therefore, every time the fluid passes through the metal member 10, a vortex is formed. Further, of the two metal members 10 constituting the wall of the partition chamber 14, a spiral protrusion is provided on the surface (second surface 10b) of the metal member 10 arranged on the downstream side in the inflow direction of the fluid into which the fluid flows. Since the 10f is formed, the turbulence formed on the second surface 10b of the metal member 10 on the downstream side by the fluid discharged from the discharge hole 10e of the metal member 10 on the upstream side forming the wall in the partition chamber 14. The flow moves in a spiral along the protrusion 10f.
 これらのことから、区画室14内で流体の高速回転渦流が形成されるので、流体が区画室14内を循環して高温壁面との接触を高速で繰り返す結果、実効伝熱面積の増大効果が得られ、加熱効率を高めることができる。 From these facts, since a high-speed rotating vortex of the fluid is formed in the compartment 14, the fluid circulates in the compartment 14 and repeatedly contacts the high-temperature wall surface at high speed, resulting in an effect of increasing the effective heat transfer area. It can be obtained and the heating efficiency can be increased.
 従って、流体の実効伝熱面積を大きくして加熱効率を高めるため、従来のように熱交換器自体を大きくしなくても、十分に高い加熱効率を得ることができる。しかも、吐出孔10eの貫通方向を工夫するだけで、区画室14に流体を長時間滞留させることが可能となり、非常に高効率な流体の加熱を行なうようになっているので、消費電力の増大を抑制することができる。換言すると、同じ加熱効率を得るためであれば、本実施形態の熱交換器1は、従来の熱交換器よりもサイズが小さくて、しかも消費電力が少なくて済む。 Therefore, since the effective heat transfer area of the fluid is increased to increase the heating efficiency, a sufficiently high heating efficiency can be obtained without increasing the heat exchanger itself as in the conventional case. Moreover, the fluid can be retained in the partition chamber 14 for a long time only by devising the penetrating direction of the discharge hole 10e, and the fluid can be heated with extremely high efficiency, so that the power consumption is increased. Can be suppressed. In other words, in order to obtain the same heating efficiency, the heat exchanger 1 of the present embodiment is smaller in size and consumes less power than the conventional heat exchanger.
 さらに、金属部材10は、周縁部よりもその内方側部分のほうが薄くなるように形成されていることで、外部から供給される熱は、金属部材10の周縁部から中心部へ効率よく伝わることとなる。従って、区画室14を構成している壁が十分に加熱されることになるので、当該区画室14に導かれた流体を従来と比べて十分に加熱できる。 Further, since the metal member 10 is formed so that the inner side portion thereof is thinner than the peripheral edge portion, the heat supplied from the outside is efficiently transferred from the peripheral edge portion to the central portion of the metal member 10. It will be. Therefore, since the wall constituting the compartment 14 is sufficiently heated, the fluid guided to the compartment 14 can be sufficiently heated as compared with the conventional case.
 また、加熱タンク30内に配置された、隣接する金属部材10の肉厚は、上記流体の流入方向の上流側に配置された金属部材10よりも、下流側に配置された金属部材10のほうが薄いことで、上流側の熱が下流側まで高速に且つ高効率で伝達されるので、熱伝達特性をさらに向上させ、流体をより好適に加熱できる。これにより、流体の流入方向の上流側で十分に加熱された流体が高温を維持した状態で、下流側の区画室14に導かれていくため、十分に加熱された流体を得ることが可能となる。 Further, the wall thickness of the adjacent metal member 10 arranged in the heating tank 30 is larger in the metal member 10 arranged on the downstream side than in the metal member 10 arranged on the upstream side in the inflow direction of the fluid. By being thin, the heat on the upstream side is transferred to the downstream side at high speed and with high efficiency, so that the heat transfer characteristics can be further improved and the fluid can be heated more preferably. As a result, the sufficiently heated fluid on the upstream side in the inflow direction of the fluid is guided to the compartment 14 on the downstream side while maintaining the high temperature, so that it is possible to obtain a sufficiently heated fluid. Become.
 通常、熱交換器の熱交換率を上げるには、実効伝熱面積自体を増大させる必要があり、熱交換を行う部位(フィン等)の面積が増大し、熱交換器自体が大型化する。 Normally, in order to increase the heat exchange rate of the heat exchanger, it is necessary to increase the effective heat transfer area itself, the area of the part (fins, etc.) for heat exchange increases, and the heat exchanger itself becomes large.
 これに対して、本実施形態の熱交換器1では、上述したように、熱交換器1の熱交換率を上げるために、区画室14内において流体が高速回転渦流を形成して、実効伝熱面積の増大効果を得ているため、実効伝熱面積自体を増大させる必要がない。そのため、同じ熱交換率を得るために、本実施形態に係る熱交換器1の大きさは、従来の熱交換器よりも小型にできる。 On the other hand, in the heat exchanger 1 of the present embodiment, as described above, in order to increase the heat exchange rate of the heat exchanger 1, the fluid forms a high-speed rotating vortex in the partition chamber 14, and is effectively transferred. Since the effect of increasing the heat area is obtained, it is not necessary to increase the effective heat transfer area itself. Therefore, in order to obtain the same heat exchange rate, the size of the heat exchanger 1 according to the present embodiment can be made smaller than that of the conventional heat exchanger.
 上述のように、キュリー温度近くまで加熱され、且つ、区画室14において高速回転渦流を形成するには、上記構成の金属部材10に限定されるものではなく、他の金属部材であってもよい。 As described above, in order to be heated to near the Curie temperature and form a high-speed rotating vortex in the partition chamber 14, the metal member 10 having the above configuration is not limited to the above, and other metal members may be used. ..
 〔態様1〕
 本発明の熱交換器は、流入された流体を滞留させるための区画室を内部に有する加熱タンクを備え、上記加熱タンクの外部から加熱することで上記区画室内の滞留している流体を加熱する熱交換器であって、流体の通路である吐出孔を複数有する、略円板状の金属部材を複数有し、上記金属部材の各々は上記加熱タンク内で板面が対向するように配置され、かつ、各板面の中心点を結ぶ軸が流体の流入方向に沿うように配置されており、上記区画室の壁は、少なくとも隣接する2つの上記金属部材で構成され、上記金属部材が有する上記複数の吐出孔の各々について、上記吐出孔の入口と出口とは、当該金属部材における上記中心点を中心とする同心円上に形成され、かつ、同一円周上では等間隔に形成されており、上記吐出孔の入口と出口とを結ぶ直線は、当該出口側の金属部材の対向面に対して斜めである、ことを特徴とする熱交換器ことを特徴としている。
[Aspect 1]
The heat exchanger of the present invention includes a heating tank having a partition chamber inside for retaining the inflowing fluid, and heats the retained fluid in the compartment by heating from the outside of the heating tank. It is a heat exchanger and has a plurality of substantially disk-shaped metal members having a plurality of discharge holes which are fluid passages, and each of the metal members is arranged so that the plate surfaces face each other in the heating tank. In addition, the axis connecting the center points of each plate surface is arranged along the inflow direction of the fluid, and the wall of the partition chamber is composed of at least two adjacent metal members, and the metal members have the same. For each of the plurality of discharge holes, the inlet and outlet of the discharge holes are formed on concentric circles centered on the center point of the metal member, and are formed at equal intervals on the same circumference. The heat exchanger is characterized in that the straight line connecting the inlet and the outlet of the discharge hole is oblique to the facing surface of the metal member on the outlet side.
 上記構成によれば、吐出孔10eの各々を通過する流体は、その進行方向がシャフト13の延伸方向に対して同一方向に同一角度ずつずれた上で、下段の金属部材10の第二面10bに斜め方向から当たる。よって、流体が金属部材10を通過する毎に、渦流が形成されることとなる。これにより、区画室内で流体の高速回転渦流が形成されるので、流体が区画室内を循環して高温壁面との接触を高速で繰り返す結果、実効伝熱面積の増大効果が得られ、加熱効率を高めることができる。 According to the above configuration, the fluid passing through each of the discharge holes 10e is displaced by the same angle in the same direction as the stretching direction of the shaft 13, and then the second surface 10b of the lower metal member 10 Hits diagonally. Therefore, every time the fluid passes through the metal member 10, a vortex is formed. As a result, a high-speed rotating vortex of the fluid is formed in the compartment, so that the fluid circulates in the compartment and repeatedly contacts the high-temperature wall surface at high speed. As a result, the effect of increasing the effective heat transfer area is obtained, and the heating efficiency is improved. Can be enhanced.
 従って、流体の実効伝熱面積を大きくして加熱効率を高めるため、従来のように熱交換器の長手方向のサイズを大きくしなくても、十分に高い加熱効率を得ることができる。しかも、吐出孔の貫通方向を工夫するだけで、区画室に流体を長時間滞留させることが可能となり、非常に高効率な流体の加熱を行なうようになっているので、消費電力の増大を抑制することができる。 Therefore, in order to increase the effective heat transfer area of the fluid and increase the heating efficiency, it is possible to obtain a sufficiently high heating efficiency without increasing the size of the heat exchanger in the longitudinal direction as in the conventional case. Moreover, the fluid can be retained in the compartment for a long time simply by devising the penetration direction of the discharge hole, and the fluid is heated with extremely high efficiency, so that the increase in power consumption is suppressed. can do.
 〔態様2〕
 上記金属部材が有する上記複数の吐出孔の各々について、上記吐出孔の入口と出口とは、当該金属部材における上記中心点を中心とする同心円上に形成され、かつ、同一円周上では等間隔に形成されており、上記吐出孔の入口と出口とを結ぶ直線と、上記軸とは、ねじれの位置にあり、上記吐出孔の入口と出口とを結ぶ直線の各々について、上記軸との成す角度は同じであってもよい。
[Aspect 2]
For each of the plurality of discharge holes of the metal member, the inlet and outlet of the discharge holes are formed on concentric circles centered on the center point of the metal member, and are equally spaced on the same circumference. The straight line connecting the inlet and the outlet of the discharge hole and the shaft are in a twisted position, and each of the straight lines connecting the inlet and the outlet of the discharge hole is formed with the shaft. The angles may be the same.
 上記構成によれば、上記吐出孔の入口と出口とを結ぶ直線と、上記軸とは、ねじれの位置にあり、上記吐出孔の入口と出口とを結ぶ直線の各々について、上記軸との成す角度が同じであれば、金属部材から吐出される流体は、対向する金属部材の対向面に対して同じ向きに吐出される。これにより、金属部材間の区画室内での流体による渦流がより高速になり、区画室に流体をさらに長時間滞留させることが可能となり、非常に高効率な流体の加熱を行なうようになっているので、消費電力の大幅な増大を抑制することができる。 According to the above configuration, the straight line connecting the inlet and the outlet of the discharge hole and the shaft are in a twisted position, and each of the straight lines connecting the inlet and the outlet of the discharge hole is formed by the shaft. If the angles are the same, the fluid discharged from the metal member is discharged in the same direction with respect to the facing surfaces of the opposing metal members. As a result, the vortex flow by the fluid in the compartment between the metal members becomes faster, the fluid can be retained in the compartment for a longer period of time, and the fluid is heated with extremely high efficiency. Therefore, it is possible to suppress a large increase in power consumption.
 〔態様3〕
 上記金属部材の各々は、板面のうち流体の流入側の面における、当該金属部材の上流側に隣接して配置された上記金属部材の上記吐出孔の入口と出口とを結ぶ直線上の位置に、当該吐出孔から吐出された流体を拡散するための拡散部材が形成されていてもよい。
[Aspect 3]
Each of the metal members is a position on a straight line connecting the inlet and outlet of the discharge hole of the metal member arranged adjacent to the upstream side of the metal member on the surface of the plate surface on the fluid inflow side. In addition, a diffusion member for diffusing the fluid discharged from the discharge hole may be formed.
 上記構成によれば、金属部材の吐出孔から吐出された流体は、対向する金属部材の流体の流入面に形成された拡散部材に確実に当たり、乱流になる。この結果、流体の高速回転渦流をより多く形成することができる。 According to the above configuration, the fluid discharged from the discharge hole of the metal member surely hits the diffusion member formed on the inflow surface of the fluid of the opposing metal member and becomes a turbulent flow. As a result, more high-speed rotating vortices of the fluid can be formed.
 〔態様4〕
 上記金属部材は、周端面から上記区画室の中心に向かって所定の距離まで一定の厚みで形成された第1の部位と、上記第1の部位を越えて上記区画室の中心まで当該第1の部位の厚みから徐々に薄く形成された第2の部位とを含んでいてもよい。
[Aspect 4]
The metal member has a first portion formed with a constant thickness from the peripheral end surface toward the center of the compartment to a predetermined distance, and the first portion beyond the first portion to the center of the compartment. It may include a second portion formed gradually thinner than the thickness of the portion.
 上記構成によれば、金属部材における第2の部位では第1の部位の厚みから徐々に薄くなっているため、厚みが一定の第1の部位よりも第2の部位のほうが放熱しやすい。これにより、熱源に近い第1の部位から加熱しても、熱源から遠い第2の部位で放熱されることになるので、熱源からの熱が金属部材全体に伝わり易くなり、その結果、当該金属部材全体を非常に高い温度まで加熱することが可能となる。従って、区画室の壁を構成する金属部材が非常に高い温度まで加熱されるので、当該区画室内に滞留する流体は金属部材に接触または放熱により非常に高い温度まで加熱される。 According to the above configuration, since the thickness of the second portion of the metal member is gradually reduced from the thickness of the first portion, the second portion is easier to dissipate heat than the first portion having a constant thickness. As a result, even if heating is performed from the first portion near the heat source, heat is dissipated at the second portion far from the heat source, so that the heat from the heat source is easily transferred to the entire metal member, and as a result, the metal is concerned. It is possible to heat the entire member to a very high temperature. Therefore, since the metal member constituting the wall of the compartment is heated to a very high temperature, the fluid staying in the compartment is heated to a very high temperature by contacting or radiating heat from the metal member.
 よって、従来のように、流体の実効伝熱面積を大きくして、加熱効率を高めるため、熱交換器自体を大きくしなくても、十分に高い加熱効率を得ることができる。換言すると、同じ加熱効率を得るためであれば、本発明の熱交換器は、従来の熱交換器よりも小さくて済む。 Therefore, since the effective heat transfer area of the fluid is increased and the heating efficiency is increased as in the conventional case, a sufficiently high heating efficiency can be obtained without increasing the heat exchanger itself. In other words, the heat exchanger of the present invention can be smaller than the conventional heat exchanger in order to obtain the same heating efficiency.
 〔態様5〕
 上記区画室の壁を構成する2つの上記金属部材のうち、上記流体の流入方向の下流側に配置された金属部材の上記流体が流入する面に当該金属部材の中心を中心とした渦巻き状の溝が形成されていてもよい。
[Aspect 5]
Of the two metal members constituting the wall of the compartment, the metal member arranged on the downstream side in the inflow direction of the fluid has a spiral shape centered on the center of the metal member on the surface on which the fluid flows. Grooves may be formed.
 上記構成によれば、区画室の壁を構成する2つの金属部材のうち、流体の流入方向の下流側に配置された金属部材の上記流体が流入する面に当該金属部材の中心を中心とした渦巻き状の溝が形成されていることで、区画室内の壁を構成する一方の金属部材の吐出孔から吐出された流体によって他方の金属部材表面状に形成される乱流が溝にそって渦巻き状に移動する。これにより、区画室内で流体の高速回転渦流が形成されるので、流体が区画室内を循環して高温壁面との接触を高速で繰り返す結果、実効伝熱面積の増大効果が得られ、加熱効率を高めることができる。 According to the above configuration, of the two metal members constituting the wall of the compartment, the center of the metal member is centered on the surface of the metal member arranged on the downstream side in the inflow direction of the fluid into which the fluid flows. By forming the spiral groove, the turbulent flow formed on the surface of the other metal member by the fluid discharged from the discharge hole of one metal member constituting the wall in the compartment swirls along the groove. Move into a shape. As a result, a high-speed rotating vortex of the fluid is formed in the compartment, so that the fluid circulates in the compartment and repeatedly contacts the high-temperature wall surface at high speed. As a result, the effect of increasing the effective heat transfer area is obtained, and the heating efficiency is improved. Can be enhanced.
 〔態様6〕
 上記金属部材は、周縁部よりもその内方側部分のほうが薄くなるように形成されていてもよい。
[Aspect 6]
The metal member may be formed so that the inner side portion thereof is thinner than the peripheral portion.
 上記構成によれば、金属部材は、周縁部よりもその内方側部分のほうが薄くなるように形成されていることで、外部から供給される熱は、金属部材の周縁部から中心部へ効率よく伝わることとなる。従って、区画室を構成している壁が十分に加熱されることになるので、当該区画室に導かれた流体を従来と比べて十分に加熱できる。 According to the above configuration, the metal member is formed so that the inner side portion thereof is thinner than the peripheral portion, so that the heat supplied from the outside is efficiently transferred from the peripheral portion to the central portion of the metal member. It will be transmitted well. Therefore, since the wall constituting the compartment is sufficiently heated, the fluid guided to the compartment can be sufficiently heated as compared with the conventional case.
 〔態様7〕
 上記加熱タンク内に配置された、隣接する金属部材の肉厚は、上記流体の流入方向の上流側に配置された金属部材よりも、下流側に配置された金属部材のほうが薄くてもよい。
[Aspect 7]
The wall thickness of the adjacent metal member arranged in the heating tank may be thinner in the metal member arranged on the downstream side than in the metal member arranged on the upstream side in the inflow direction of the fluid.
 上記構成によれば、加熱タンク内に配置された、隣接する金属部材の肉厚は、上記流体の流入方向の上流側に配置された金属部材よりも、下流側に配置された金属部材のほうが薄いことで、上流側の熱が下流側まで高速に且つ高効率で伝達されるので、熱伝達特性をさらに向上させ、流体をより好適に加熱できる。これにより、流体の流入方向の上流側で十分に加熱された流体が高温を維持した状態で、下流の区画室に導かれていくため、十分に加熱された流体を得ることが可能となる。 According to the above configuration, the wall thickness of the adjacent metal member arranged in the heating tank is larger in the metal member arranged on the downstream side than in the metal member arranged on the upstream side in the inflow direction of the fluid. By being thin, the heat on the upstream side is transferred to the downstream side at high speed and with high efficiency, so that the heat transfer characteristics can be further improved and the fluid can be heated more preferably. As a result, the sufficiently heated fluid on the upstream side in the inflow direction of the fluid is guided to the downstream compartment while maintaining the high temperature, so that the sufficiently heated fluid can be obtained.
 本発明は上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。 The present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the claims, and the embodiments obtained by appropriately combining the technical means disclosed in the different embodiments. Is also included in the technical scope of the present invention.
産業上の利用の可能性Possibility of industrial use
 本発明にかかる熱交換器は、加熱タンク内に流体を流通させることで加熱する用途に好適に使用することができる。 The heat exchanger according to the present invention can be suitably used for heating by circulating a fluid in a heating tank.
1 熱交換器
10 金属部材
10a 第一面
10b 第二面
10c 貫通孔
10d 周端面
10e 吐出孔
10f 突起部
10g 突起部(拡散部材:突起)
10i 凹部
10h 凹部(拡散部材:窪み)
11 供給口
12 排出口
13 シャフト
14 区画室
30 加熱タンク
30a 内面
101 熱交換器
110 金属部材
110a 第一面
110b 第二面
110c 貫通孔
110d 周端面
110e 吐出孔
111 供給口
112 排出口
113 シャフト
114 区画室
130 加熱タンク
130a 内面
1 Heat exchanger 10 Metal member 10a First surface 10b Second surface 10c Through hole 10d Peripheral end surface 10e Discharge hole 10f Protrusion 10g Protrusion (diffusion member: protrusion)
10i recess 10h recess (diffusion member: recess)
11 Supply port 12 Discharge port 13 Shaft 14 Section chamber 30 Heating tank 30a Inner surface 101 Heat exchanger 110 Metal member 110a First surface 110b Second surface 110c Through hole 110d Peripheral end surface 110e Discharge hole 111 Supply port 112 Discharge port 113 Shaft 114 section Room 130 Heating tank 130a Inner surface

Claims (8)

  1.  流入された流体を滞留させるための区画室を内部に有する加熱タンクを備え、上記加熱タンクの外部から加熱することで上記区画室内の滞留している流体を加熱する熱交換器であって、
     流体の通路である吐出孔を複数有する、略円板状の金属部材を複数有し、
     上記金属部材の各々は上記加熱タンク内で板面が対向するように配置され、かつ、各板面の中心点を結ぶ軸が流体の流入方向に沿うように配置されており、
     上記区画室の壁は、少なくとも隣接する2つの上記金属部材で構成され、
     上記金属部材が有する上記複数の吐出孔の各々について、
      上記吐出孔の入口と出口とを結ぶ直線は、当該出口側の金属部材の対向面に対して斜めであることを特徴とする熱交換器。
    A heat exchanger provided with a heating tank having a compartment for retaining the inflowing fluid inside, and heating the fluid retained in the compartment by heating from the outside of the heating tank.
    It has a plurality of substantially disk-shaped metal members having a plurality of discharge holes which are fluid passages, and has a plurality of discharge holes.
    Each of the metal members is arranged so that the plate surfaces face each other in the heating tank, and the axis connecting the center points of the plate surfaces is arranged along the inflow direction of the fluid.
    The wall of the compartment is composed of at least two adjacent metal members.
    For each of the plurality of discharge holes of the metal member,
    A heat exchanger characterized in that the straight line connecting the inlet and the outlet of the discharge hole is oblique to the facing surface of the metal member on the outlet side.
  2.  上記金属部材が有する上記複数の吐出孔の各々について、
      上記吐出孔の入口と出口とは、当該金属部材における上記中心点を中心とする同心円上に形成され、かつ、同一円周上では等間隔に形成されており、
      上記吐出孔の入口と出口とを結ぶ直線と、上記軸とは、ねじれの位置にあり、
      上記吐出孔の入口と出口とを結ぶ直線の各々について、上記軸との成す角度は同じであることを特徴とする請求項1に記載の熱交換器。
    For each of the plurality of discharge holes of the metal member,
    The inlet and outlet of the discharge hole are formed on concentric circles centered on the center point of the metal member, and are formed at equal intervals on the same circumference.
    The straight line connecting the inlet and outlet of the discharge hole and the shaft are in a twisted position.
    The heat exchanger according to claim 1, wherein the angle formed by the shaft is the same for each of the straight lines connecting the inlet and the outlet of the discharge hole.
  3.  上記金属部材の各々は、板面のうち流体の流入側の面における、当該金属部材の上流側に隣接して配置された上記金属部材の上記吐出孔の入口と出口とを結ぶ直線上の位置に、当該吐出孔から吐出された流体を拡散するための拡散部材が形成されていることを特徴とする請求項1または2に記載の熱交換器。 Each of the metal members is a position on a straight line connecting the inlet and outlet of the discharge hole of the metal member arranged adjacent to the upstream side of the metal member on the surface of the plate surface on the fluid inflow side. The heat exchanger according to claim 1 or 2, wherein a diffusion member for diffusing the fluid discharged from the discharge hole is formed therein.
  4.  上記金属部材は、周端面から上記区画室の中心に向かって所定の距離まで一定の厚みで形成された第1の部位と、上記第1の部位を越えて上記区画室の中心まで当該第1の部位の厚みから徐々に薄く形成された第2の部位とを含んでいることを特徴とする請求項1~3の何れか1項に記載の熱交換器。 The metal member has a first portion formed with a constant thickness from the peripheral end surface toward the center of the compartment to a predetermined distance, and the first portion beyond the first portion to the center of the compartment. The heat exchanger according to any one of claims 1 to 3, further comprising a second portion formed gradually thinner than the thickness of the portion.
  5.  上記区画室の壁を構成する2つの上記金属部材のうち、上記流体の流入方向の下流側に配置された金属部材の上記流体が流入する面に当該金属部材の中心を中心とする渦巻き状の溝が形成されていることを特徴とする請求項1~4の何れか1項に記載の熱交換器。 Of the two metal members constituting the wall of the partition chamber, the metal member arranged on the downstream side in the inflow direction of the fluid has a spiral shape centered on the center of the metal member on the surface on which the fluid flows. The heat exchanger according to any one of claims 1 to 4, wherein a groove is formed.
  6.  上記金属部材は、周縁部よりもその内方側部分のほうが薄くなるように形成されていることを特徴とする請求項1~5の何れか1項に記載の熱交換器。 The heat exchanger according to any one of claims 1 to 5, wherein the metal member is formed so that the inner side portion thereof is thinner than the peripheral portion.
  7.  上記加熱タンク内に配置された、隣接する金属部材の肉厚は、上記流体の流入方向の上流側に配置された金属部材よりも、下流側に配置された金属部材のほうが薄いことを特徴とする請求項1~6の何れか1項に記載の熱交換器。 The wall thickness of the adjacent metal member arranged in the heating tank is characterized in that the metal member arranged on the downstream side is thinner than the metal member arranged on the upstream side in the inflow direction of the fluid. The heat exchanger according to any one of claims 1 to 6.
  8.  上記金属部材は、磁性体であることを特徴とする請求項1~7の何れか1項に記載の熱交換器。 The heat exchanger according to any one of claims 1 to 7, wherein the metal member is a magnetic material.
PCT/JP2019/031913 2019-08-14 2019-08-14 Heat exchanger WO2021029022A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5546952U (en) * 1978-09-22 1980-03-27
JP2004251605A (en) * 2002-04-02 2004-09-09 Masami Nomura Superheated steam generator
WO2007007763A1 (en) * 2005-07-12 2007-01-18 Nomura, Takashi Heat exchanger and method of producing the same
JP2007143550A (en) * 2005-11-04 2007-06-14 Fuji Koki:Kk Roasting apparatus, roasting method, smoke remover and method for removing smoke
JP2016152064A (en) * 2015-02-16 2016-08-22 岸岡 俊 Superheated steam generation device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5546952U (en) * 1978-09-22 1980-03-27
JP2004251605A (en) * 2002-04-02 2004-09-09 Masami Nomura Superheated steam generator
WO2007007763A1 (en) * 2005-07-12 2007-01-18 Nomura, Takashi Heat exchanger and method of producing the same
JP2007143550A (en) * 2005-11-04 2007-06-14 Fuji Koki:Kk Roasting apparatus, roasting method, smoke remover and method for removing smoke
JP2016152064A (en) * 2015-02-16 2016-08-22 岸岡 俊 Superheated steam generation device

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