WO2021008529A1 - 一种海上风机水平拖运一体化安装船 - Google Patents

一种海上风机水平拖运一体化安装船 Download PDF

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Publication number
WO2021008529A1
WO2021008529A1 PCT/CN2020/101920 CN2020101920W WO2021008529A1 WO 2021008529 A1 WO2021008529 A1 WO 2021008529A1 CN 2020101920 W CN2020101920 W CN 2020101920W WO 2021008529 A1 WO2021008529 A1 WO 2021008529A1
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Prior art keywords
offshore wind
horizontal
wind turbine
installation
vertical
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PCT/CN2020/101920
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English (en)
French (fr)
Inventor
曹宇光
朱江峰
宋明
孙晓瑜
张士华
邬可谊
史永晋
孙永泰
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中国石油大学(华东)
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Publication of WO2021008529A1 publication Critical patent/WO2021008529A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/003—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for for transporting very large loads, e.g. offshore structure modules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02B—HYDRAULIC ENGINEERING
    • E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B17/04—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02B—HYDRAULIC ENGINEERING
    • E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B2017/0039—Methods for placing the offshore structure
    • E02B2017/0047—Methods for placing the offshore structure using a barge
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02B—HYDRAULIC ENGINEERING
    • E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B2017/0056—Platforms with supporting legs
    • E02B2017/0065—Monopile structures
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02B—HYDRAULIC ENGINEERING
    • E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B2017/0091—Offshore structures for wind turbines
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
    • E02D13/04—Guide devices; Guide frames
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/727—Offshore wind turbines

Definitions

  • the invention relates to an integrated installation ship for horizontal towing and transportation of offshore wind turbines, in particular to an integrated transportation and installation ship capable of realizing the free conversion of the overall horizontal towing and vertical installation of offshore wind turbines.
  • the installation of offshore wind turbines in my country mainly includes two forms: segmented installation and integral installation.
  • Segmented installation means that the offshore wind turbine is first transported to the designated installation location in stages, and then the wind turbine is assembled and installed offshore through professional installation equipment.
  • the difficulty is that the segmented installation requires high precision of offshore operation equipment during the construction process, the construction is more difficult, and the operation time is long.
  • Integral installation means that the offshore wind turbine is first assembled at the coastal wharf, and then the whole is hauled to the designated sea area for installation. Compared with the segmented installation, although the integral installation method simplifies the offshore installation process and reduces the installation difficulty, due to the large overall structure of the offshore wind turbine, there are greater difficulties in the offshore hauling process, so the integral installation method is currently still There is no good practical application.
  • the purpose of the present invention is to provide an integrated transportation and installation ship for horizontal hauling and vertical installation of offshore wind turbines with convenient hauling, simple installation, low construction difficulty, and short period.
  • the technical solution adopted by the present invention is to provide an integrated installation ship for horizontal haulage of offshore wind turbines, including an H-shaped hull, a horizontal haulage system and a vertical installation system.
  • the horizontal hauling system and the vertical installation system are both based on an H-shaped hull and a rotating column.
  • the horizontal hauling system includes a self-locking device and a horizontal support device;
  • the vertical installation system includes a rotating device, a telescopic device, Vertical positioning device.
  • the rotating device includes a rotating column, a central shaft, a slewing support bearing, a vertical positioning device, and a hydraulic lifting device, wherein the rotating column is provided with rotating power by the hydraulic lifting device, and the central shaft and the slewing support bearing rotate around the H-shaped The hull rotates, and the vertical baffle is used to precisely control the horizontal and vertical rotation positions of the rotating column.
  • the self-locking device is fixed on the rotating column
  • the offshore wind turbine is used to control the self-locking device to lock and fasten the fuselage of the offshore wind turbine by its own gravity
  • the offshore wind turbine is integrally fixed on the rotating column.
  • the horizontal support device is installed on both sides of the rotating column and the H-shaped hull.
  • the horizontal support device is horizontally propped up to support the rotating column to ensure the horizontal position of the rotating column.
  • the present invention has the following beneficial effects:
  • An integrated installation ship for horizontal hauling of offshore wind turbines can realize the free conversion between horizontal hauling and vertical installation of offshore wind turbines, reducing the difficulty of offshore operations.
  • the self-locking device utilizes the gravity of the offshore wind turbine to realize automatic locking and opening, which improves the convenience and reliability of the transportation and installation of the offshore wind turbine.
  • the vertical baffle ensures the vertical position of the rotating column and improves the installation accuracy and reliability of offshore wind turbines.
  • the horizontal support device effectively bears the vertical load of the rotating column and ensures the stability and levelness of the system during the horizontal hauling process.
  • Figure 1 is an overall schematic diagram of the horizontal transportation of an integrated installation ship for horizontal haulage of offshore wind turbines
  • Figure 2 is an overall schematic diagram of the vertical installation of an integrated installation ship for horizontal haulage of offshore wind turbines
  • Figure 3 is a schematic front view of the vertical installation of a horizontal haulage integrated installation ship for offshore wind turbines
  • Figure 4 is a top view schematic diagram of the vertical installation of an integrated installation ship for horizontal haulage of offshore wind turbines
  • Figure 5 is a schematic diagram of the overall module disassembly of an integrated installation ship for offshore wind turbine horizontal haulage
  • Figure 6 is a schematic sectional view of the H-shaped hull
  • Figure 7 is an overall schematic diagram of the self-locking device
  • Figure 8 is a schematic front view of the self-locking device
  • inside and outside in the present invention refers to the inside of the device as far as the device itself is concerned, and vice versa.
  • left and right in the present invention means that when the reader is facing the drawing, the reader's left is the left, and the reader's right is the right.
  • connection in the present invention can be a direct connection between components or an indirect connection between components through other components.
  • an integrated installation ship for horizontal haulage of offshore wind turbines of the present invention includes: rotating column 1, telescopic column 2, self-locking device 3, H-shaped hull 4, support device 5, hydraulic device 6 , Offshore wind turbine 7, central shaft 8, slewing support bearing 9, guide rail 10, fixed lock frame 11, rotary lock frame 12, lock catch 13, shaft connection 14, support plate 15, support movable suspension beam 16, vertical baffle 17.
  • the rotating column 1 is connected to the H-shaped hull 4 through a central shaft 8 and a slewing support bearing 9.
  • the slewing support bearing 9 can bear comprehensive loads, including bearing larger axial and radial loads and The overturning moment meets the requirements of offshore wind turbine transportation and installation.
  • the number of self-locking devices 3 is 6-10, which are arranged in sequence on the rotating column 1.
  • the inner diameter of the buckle changes with the outer diameter of the tower of the offshore wind turbine 7.
  • the self-locking device 3 automatically locks the fan body under the pressure of the offshore wind turbine 7.
  • the supporting device 5 includes a supporting plate 15 and a supporting movable suspension beam 16, which are installed on both sides of the H-shaped hull 4 on both sides of the ship wall. Generally 2-4 pairs are set.
  • the supporting movable suspension beam 16 and the supporting plate 15 are opened, and the supporting rotating column 1 remains in a horizontal position; when the offshore wind turbine 7 is lowered vertically, the supporting movable beam 16 and the supporting plate 15 are closed in the inner ship wall of the H-shaped hull, and the rotating column 1Start to rotate to the vertical position.
  • the vertical baffles 17 are respectively installed on the rotating column 1 and the H-shaped hull 8.
  • the vertical baffles are separated from each other.
  • the H-shaped hulls 8 are perpendicular to each other, the vertical baffles 17 coincide to fix the vertical position of the rotating column 1 to ensure the vertical accuracy of the offshore wind turbine 7 lowering.
  • the telescopic column 2 cooperates with the rotating column 1 through a guide rail 10, and a hydraulic lever provides telescopic power.
  • the above-mentioned driving device can be driven by a hydraulic drive device, and the forward device can be driven by a fuel engine.
  • the offshore wind turbine 4 is fixed on the hauling device by means of horizontal hauling, with a low center of gravity, stable operation, safe and reliable during hauling.
  • the horizontal support device 5 is closed in the inner ship wall of the H-shaped hull.
  • the rotating column 1 rotates from the horizontal position around the central axis 8 and the slewing support bearing 9 under the thrust of the hydraulic jacking device 6.
  • the rotating column 1 and H When the rotating column 1 and H When the hull 8 is at a vertical angle, the vertical baffle 17 is in anastomosing contact, and the rotation stops. At this time, the rotating column 1 remains vertical.
  • the telescopic column 2 slowly descends in the vertical direction under the combined action of the guide rail 10 and the hydraulic power unit, and stops lowering when it reaches a predetermined depth to install the offshore wind turbine.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Transportation (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Wind Motors (AREA)

Abstract

一种海上风机（7）水平拖运一体化安装船，包括水平拖运系统和垂直安装系统。水平拖运系统和垂直安装系统均以H型船体（4）和旋转立柱（1）为基础。水平拖运系统，包括自锁装置（3）、水平支撑装置（5）；垂直安装系统，包括旋转装置、伸缩装置、垂直定位装置。其能够解决海上风机（7）一体化运输与安装难题，实现海上风机（7）水平运输和垂直安装的自由转换，降低施工难度，缩短施工周期。

Description

一种海上风机水平拖运一体化安装船 技术领域
本发明涉及一种海上风机水平拖运一体化安装船，具体地讲，涉及一种能够实现海上风机整体水平拖运和垂直安装自由转换的一体化运输安装船。
背景技术
目前，我国海上风机安装主要包括分段式安装和整体式安装两种形式。
分段式安装是指先将海上风机分段运输到指定安装位置，然后通过专业安装设备对风机进行装配和海上安装工作。难点是分段式安装在施工过程中对海上作业装备精度要求较高，施工难度较大，作业时间长。
整体式安装是指先将海上风机在海岸码头组装完成，然后整体拖运至指定位置海域进行安装工作。与分段式安装相比，整体式安装方式虽然简化了海上安装流程，降低了安装难度，但由于海上风机整体结构大，在海上拖运过程中存在较大困难，因此整体式安装方法目前还没有较好的实际应用。
探究合理有效的海上风机运输安装方法是目前海上风机应用工程亟待解决的重要难题。
发明内容
为了克服现有技术中的不足，本发明的目的在于提供一种拖运方便，安装简单，施工难度低，周期短的海上风机水平拖运与垂直安装一体化运输安装船。
为了实现上述目的，本发明采用的技术方案是：提供了一种海上风机水平拖运一体化安装船，包括H型船体、水平拖运系统和垂直安装系统。所述水平拖运系统与垂直安装系统均以H型船体和旋转立柱为基础，所述水平拖运系统， 包括自锁装置、水平支撑装置；所述垂直安装系统，包括旋转装置、伸缩装置、垂直定位装置。
进一步地，所述旋转装置包括旋转立柱、中心轴、回转支撑轴承、垂直定位装置、液压起顶装置，其中旋转立柱由液压起顶装置提供旋转动力，通过中心轴与回转支撑轴承作用绕H型船体旋转，利用垂直挡板精准控制旋转立柱的水平和垂直旋转位置。
进一步地，所述自锁装置固定在旋转立柱上，利用海上风机自身重力作用控制自锁装置锁扣扣紧海上风机机身，将海上风机整体固定在旋转立柱上。
进一步地，所述水平支撑装置安装在旋转立柱和H型船体两侧，海上风机水平拖运时，水平支撑装置水平撑起，支撑旋转立柱，保证旋转立柱的水平位置。
相对于现有技术，本发明具有如下有益效果：
(1)、一种海上风机水平拖运一体化安装船可实现海上风机水平拖运与垂直安装的自由转换，降低海上作业难度。
(2)、采用水平拖运技术，降低海上风机重心，保证拖运过程的稳定性和安全性。
(3)、一种海上风机水平拖运一体化安装船体型小，结构简单，便于生产。
(4)、自锁装置利用海上风机自身重力作用，实现自动锁紧和打开，提高海上风机运输和安装的便利性与可靠性。
(5)、垂直挡板保证旋转立柱的垂直位置，提高海上风机安装精度与可靠性。
(6)、水平支撑装置有效承担旋转立柱的竖直载荷作用，并保证水平拖运过程中系统稳定性和水平度。
附图说明
图1是一种海上风机水平拖运一体化安装船水平运输整体示意图；
图2是一种海上风机水平拖运一体化安装船垂直安装整体示意图；
图3是一种海上风机水平拖运一体化安装船垂直安装主视示意图；
图4是一种海上风机水平拖运一体化安装船垂直安装俯视示意图；
图5是一种海上风机水平拖运一体化安装船整体模块分拆示意图；
图6是H型船体剖面示意图；
图7是自锁装置整体示意图；
图8是自锁装置主视示意图；
图中：1.旋转立柱、2.伸缩立柱、3.自锁装置、4.H型船体、5.支撑装置、6.液压装置、7.海上风机、8.中心轴、9.回转支撑轴承、10.导轨、11.固定锁架、12.旋转锁架、13.锁扣、14.轴连接、15.支撑板、16.支撑悬梁、17.垂直挡板。
具体实施方式
为使本发明实施例的目的和技术方案更加清楚，下面将结合本发明实施例的附图，对本发明实施例的技术方案进行清楚、完整地描述。显然，所描述的实施例是本发明的一部分实施例，而不是全部的实施例。基于所描述的本发明的实施例，本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。
本技术领域技术人员可以理解，除非另外定义，这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是，诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义，并且除非像这里一样定义，不会用理想化或过于正式的含义来解释。
本发明中所述“和/或”的含义指的是各自单独存在或两者同时存在的情况均包括在内。
本发明中所述“内、外”的含义指的是相对于设备本身而言，指向设备内部的方向为内，反之为外。
本发明中所述“左、右”的含义指的是阅读者正对附图时，阅读者的左边即为左，阅读者的右边即为右。
本发明中所述“连接”的含义可以是部件之间的直接连接也可以是部件间通过其它部件的间接连接。
下面结合附图和具体实施方式对本发明的技术方案做进一步具体说明。
如图1至图8所示，本发明的一种海上风机水平拖运一体化安装船包括：旋转立柱1、伸缩立柱2、自锁装置3、H型船体4、支撑装置5、液压装置6、海上风机7、中心轴8、回转支撑轴承9、导轨10、固定锁架11、旋转锁架12、锁扣13、轴连接14、支撑板15、支撑活动悬梁16、垂直挡板17。
如图6所示，所述的旋转立柱1通过中心轴8和回转支撑轴承9连接在H型船体4上，回转支撑轴承9可承受综合载荷，包括承受较大的轴向、径向负荷和倾覆力矩，符合海上风机运输和安装要求。
如图7和图8所示，所述自锁装置3为6-10个，依次排列安装在旋转立柱1上，卡扣内径随海上风机7塔筒外径变化而变化，当海上风机7放置于自锁装置3上，自自锁装置3受海上风机7压力作用自动锁紧风机机体。
如图1和图2所示，所述支撑装置5包括支撑板15和支撑活动悬梁16，安装在H型船体4内部两侧船壁上，一般设置2-4对，当海上风机7水平拖运时，支撑活动悬梁16和支撑板15撑开，支撑旋转立柱1保持水平位置；当海上风机7垂直下放时，支撑活动悬梁16和支撑板15闭合于H型船体内侧船壁中，旋转立柱1开始旋转至垂直位置。
如图4和图5所示，所述垂直挡板17分别安装在在旋转立柱1和H型船体8上，当旋转立柱1处在水平位置时，垂直挡板相互分离，当旋转立柱1与H型 船体8相互垂直时，垂直挡板17相吻合，固定旋转立柱1的垂直位置，保证海上风机7下放的垂直精度。
如图6和图7所示，所述伸缩立柱2通过导轨10与旋转立柱1相配合，通过液压杠提供伸缩动力。
上述的驱动装置可以采用液压形式的驱动装置来进行驱动，前进装置可以采用燃油机驱动。
本发明的实施方式包括以下步骤：
(1)海上风机水平吊装。首先将整体装置停靠在港口码头，旋转立柱1旋转至水平位置，支撑装置5水平撑开，保证旋转立柱的受力平衡和水平位置，利用大型吊装设备将海上风机7从岸上水平吊装放置于自锁装置3上，旋转锁架12受海上风机4压力作用，绕轴连接14由开口状态逐渐闭合，通过旋转锁架12和固定锁架11的配合作用将海上风机4紧固在旋转立柱1上，保证海上风机的水平位置和稳定性。
(2)水平拖运。海上风机4利用水平拖运方式固定在拖运装置上，重心较低，拖运过程中运行稳定，安全可靠。
(3)垂直安装。当海上风机4水平拖运到指定安装位置时，开始海上风机垂直安装工作，具体步骤包括：
垂直旋转：水平支撑装置5闭合于H型船体内侧船壁中，旋转立柱1在液压起顶装置6推力作用下，从水平位置绕中心轴8和回转支撑轴承9旋转，当旋转立柱1与H型船体8成垂直角度时，垂直挡板17吻合接触，旋转停止，此时旋转立柱1保持竖直状态。
竖直下放：伸缩立柱2在导轨10和液压动力装置共同作用下，沿竖直方向缓慢下降，当下降至预定深度时停止下放，进行海上风机安装工作。
(4)整体装置回位：海上风机安装完成后，锁扣13和旋转锁架12打开，伸缩立柱12在导轨10和液压动力装置共同作用下慢慢回位至原来位置，旋转立柱1在液压起顶装置6拉力作用下，从竖直位置绕中心轴8和回转支撑轴承9慢慢旋转至水平位置，水平支撑装置5打开，，保证旋转立柱的水平位置和整体装置稳定性，海上风机水平拖运与垂直安装工作完成，整体装置返回港口。
以上仅为本发明的实施方式，其描述较为具体和详细，但并不能因此而理解为对本发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些均属于本发明的保护范围。

Claims (3)

  1. 一种海上风机水平拖运一体化安装船，所述一种海上风机水平拖运一体化安装船用于整体式海上风机的运输与安装工作，包括水平拖运系统和垂直安装系统；其特征在于，所述水平拖运系统，包括自锁装置、水平支撑装置；所述垂直安装系统，包括旋转装置、伸缩装置、垂直定位装置。
  2. 如权利要求1所述的一种海上风机水平拖运一体化安装船，其特征在于，所述自锁装置固定在旋转立柱上，海上风机水平拖运时，利用海上风机自身重力作用控制自锁装置锁扣扣紧海上风机机身，将海上风机整体固定在旋转立柱上。
  3. 如权利要求1所述的一种海上风机水平拖运一体化安装船，其特征在于，所述旋转装置包括旋转立柱、中心轴、回转支撑轴承、垂直挡板；其中，中心轴固定在旋转立柱上，回转支撑轴承连接中心轴和H型船体，海上风机垂直安装时，旋转立柱绕中心轴旋转，通过垂直挡板控制旋转立柱的垂直位置。
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