WO2020237932A1 - 一种光反射镜浊度传感器 - Google Patents

一种光反射镜浊度传感器 Download PDF

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WO2020237932A1
WO2020237932A1 PCT/CN2019/107228 CN2019107228W WO2020237932A1 WO 2020237932 A1 WO2020237932 A1 WO 2020237932A1 CN 2019107228 W CN2019107228 W CN 2019107228W WO 2020237932 A1 WO2020237932 A1 WO 2020237932A1
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turbidity
light
tube
reflector
turbidity sensor
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PCT/CN2019/107228
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English (en)
French (fr)
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杨洋
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南京奇崛电子科技有限公司
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Publication of WO2020237932A1 publication Critical patent/WO2020237932A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01—Arrangements or apparatus for facilitating the optical investigation
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/55—Specular reflectivity
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01—Arrangements or apparatus for facilitating the optical investigation
    • G01N2021/0106—General arrangement of respective parts
    • G01N2021/0112—Apparatus in one mechanical, optical or electronic block

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  • the invention belongs to the technical field of sensor application, and specifically relates to a light reflector turbidity sensor.
  • Turbidity sensors are mainly used to detect the turbidity of liquids, and have broad application prospects in all walks of life.
  • the current turbidity sensor measurement adopts the 90°scattered light principle.
  • the present invention provides a light reflecting mirror turbidity sensor.
  • the objective of the present invention is to provide a light reflector turbidity sensor, which solves the problem that the sensor is too large and is not conducive to integration, and solves the problem that it cannot be directly installed on the pipeline. It is no longer necessary to configure a flow cell, which solves the problem of manufacturing The problem of high cost.
  • the present invention provides a light reflector turbidity sensor, which includes a turbidity outer tube, a mounting thread arranged at one end of the turbidity outer tube, and a turbidity circuit board arranged in the turbidity outer tube, and penetrates the turbidity
  • the first mirror and the second mirror on the rack includes a turbidity outer tube, a mounting thread arranged at one end of the turbidity outer tube, and a turbidity circuit board arranged in the turbid
  • the optical lens is a sapphire optical lens.
  • the infrared laser tube adopts the 850nm specification with a diameter of 3mm, and the light-emitting angle is less than 15 degrees.
  • the receiving tube of the silicon light emitting tube adopts a specification of 5 mm in diameter, and the sensing wavelength range is 300-1100 nm.
  • the specification of the reflecting tube is 3*6*0.55mm.
  • the light reflector turbidity sensor of the present invention has the following beneficial effects: 1. Miniaturization, the turbidity sensor can achieve a diameter of less than 20CM, which is convenient for system integration in various industries; 2. Easy to install, The turbidity sensor comes with the national standard G3/4 pipe thread, which can be directly installed on the pipeline without a special flow cell; 3. Cost saving, miniaturization and omission of a special flow cell, the cost is greatly reduced, which is conducive to promotion.
  • FIG. 1 and 2 are schematic diagrams of the structure of a light reflecting mirror turbidity sensor of the present invention
  • Fig. 3 is a schematic partial sectional view of a light reflector turbidity sensor of the present invention.
  • FIG. 4 is a schematic diagram of a partial enlarged structure at I in FIG. 3.
  • the infrared laser tube 7 and the silicon light emitting tube 8 arranged on the light path guiding bracket 2 and connected to the turbidity circuit board 3, and the reflecting tube 9 and the emitting tube 10 arranged on the light path guiding bracket 2, and the turbidity outer tube 4
  • the optical lens 1 is a sapphire optical lens.
  • the sapphire optical lens has high hardness and light transmittance, and can also be prevented from being worn out and can improve the measurement accuracy. It is installed at the forefront of the sensor and is in contact with liquid. .
  • the infrared laser tube 7 adopts the specifications of 850nm with a diameter of 3mm, and the light-emitting angle is less than 15 degrees.
  • the model is SFH4350. In order to reduce attenuation, pulsed excitation is adopted, and the excitation current is less than 100 Ma.
  • the receiving tube of the silicon light emitting tube 8 adopts a specification of a diameter of 5 mm and a sensing wavelength range of 300-1100 nm, such as a silicon light receiver with a model of OSIPIN-3CDP.
  • the specifications of the first reflector 12 and the second reflector 13 are 3*6*0.55mm, respectively, and are installed in the plastic optical path frame 11.
  • the reflection wavelength needs to cover the wavelength of the red laser tube to ensure that the light of the laser tube is as large as possible With a small loss, the reflectivity is greater than 92%, and two mirrors are needed in the symmetrical plastic optical path frame 11 fixing structure.
  • the light reflector turbidity sensor of this structure when assembling, first place the first reflector 12 in the plastic optical path frame 11 fixing structure on one side, fix it with glue on the reverse side, and then place the second reflector 13 on one side of the plastic
  • the optical path frame 11 is fixed on the reverse side with glue
  • the plastic optical path frame 11 fixing structure on the other side is pressed into the plastic optical path frame 11 structure on the front side, and then the sapphire optical lens is glued to the front surface of the sensor.
  • Pay attention to sealing Fix the infrared laser tube and the silicon light receiver on the circuit board, then connect with the plastic optical path frame 11 structure, fix it with glue, and finally, after the glue is dry, install it in a tubular shell, install the G3/4 thread, and glue it. .
  • the light reflector turbidity sensor of this structure two reflectors are respectively mounted on the front end of the turbidity sensor, and two plastic structures are used to fix its position.
  • the infrared laser tube and the silicon light receiving tube are welded on the circuit board to maintain Parallel to the two mirrors at 45 degrees, the laser tube emits 850nm infrared light, which is transmitted on the mirror through the holes of the two plastic structures, and passes through the sapphire lens at the front through the reflection of the mirror.
  • the suspended matter in the liquid reflects the light in a 90-degree direction through the sapphire lens at the front and transmits it to another reflector, which reflects again to the silicon light receiving tube, and the received signal is processed by the circuit.
  • the light path is infrared laser tube light->second reflecting mirror 13->sapphire lens->liquid->sapphire lens->first reflecting mirror 12->silicon photoelectric receiving tube.

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

一种光反射镜浊度传感器，由浊度外管（4）、安装螺纹（5）、浊度电路板（3）、数据传输线缆（6）、光路引导支架（2）、红外激光管（7）、硅光发射管（8）、反射管（9）、发射管（10）、光学镜片（1）、塑料光路架（11）、第一反射镜（12）和第二反射镜（13）组成。该光反射镜浊度传感器有利于：1、小型化，浊度传感器可做到直径小于20CM，方便各行各业系统集成；2、便于安装，浊度传感器自带国标的G3/4管螺纹，可直接安装在管道上，不需要专用流通池；3、节约成本，小型化和省去配专用流通池，成本大幅下调，利于推广。

Description

一种光反射镜浊度传感器 技术领域
本发明属于传感器应用技术领域，具体涉及一种光反射镜浊度传感器。
背景技术
浊度传感器主要应用于检测液体的浊浑度，各行各业有着广泛的应用前景。目前的浊度传感器测量都是采用90°散射光原理，有两种结构设计，一种是直接将发光的激光管和光接收器装在传感器前端，还有一种是把发光的红外激光管和硅光接收器装的传感器内部，通过光纤引到传感器前端。
现有技术存在的问题：1、直接将红外激光管和硅光接收器装在浊度传感器的前端会造成体积过大，一般直径都超过30cm,造成无法用标准的螺纹直接安装，需要配流通池；2、光纤式浊度传感器，存在制作成本高，工艺复杂，光纤前端平面与液体接触后，容易磨花。
因此，基于上述问题，本发明提供一种光反射镜浊度传感器。
发明内容
发明目的：本发明的目的是提供一种光反射镜浊度传感器，解决传感器体积过大，不利于集成的问题，解决无法直接安装在管道上的问题，不再必须配置流通池，解决了制作成本高问题。
技术方案：本发明提供一种光反射镜浊度传感器，包括浊度外管，及设置在浊度外管一端的安装螺纹，及设置在浊度外管内的浊度电路板，及贯穿浊度外管且与浊度电路板连接的数据传输线缆，及设置在浊度外管一端内的光路引导支架，及设置在光路引导支架且与浊度电路板连接的红外激光管、硅光发射管，及设置在光路引导支架上的反射管、发射管，及设置在浊度外管一端且位于光路引导支架外侧的光学镜片，及设置在光路引导支架上的塑料光路，及设置在塑料光路架上的第一反射镜、第二反射镜。
本技术方案的，所述光学镜片为蓝宝石光学镜片。
本技术方案的，所述红外激光管采用直径3mm的850nm规格，发光角度＜15度。
本技术方案的，所述硅光发射管的接收管采用直径为5mm规格，感知波长范围 300-1100nm。
本技术方案的，所述反射管的规格为3*6*0.55mm。
与现有技术相比，本发明的一种光反射镜浊度传感器的有益效果在于：1、小型化，浊度传感器可做到直径小于20CM，方便各行各业系统集成；2、便于安装，浊度传感器自带国标的G3/4管螺纹，可直接安装在管道上，不需要专用流通池；3、节约成本，小型化和省去配专用流通池，成本大幅下调，利于推广。
附图说明
图1和图2是本发明的一种光反射镜浊度传感器的结构示意图；
图3是本发明的一种光反射镜浊度传感器的部分剖视结构示意图；
图4是图3中I处的局部放大结构示意图。
具体实施方式
下面结合附图和具体实施例，进一步阐明本发明。
实施例
如图1、图2、图3和图4所示的一种光反射镜浊度传感器，包括浊度外管4，及设置在浊度外管4一端的安装螺纹5，及设置在浊度外管4内的浊度电路板3，及贯穿浊度外管4且与浊度电路板3连接的数据传输线缆6，及设置在浊度外管4一端内的光路引导支架2，及设置在光路引导支架2且与浊度电路板3连接的红外激光管7、硅光发射管8，及设置在光路引导支架2上的反射管9、发射管10，及设置在浊度外管4一端且位于光路引导支架2外侧的光学镜片1，及设置在光路引导支架2上的塑料光路11，及设置在塑料光路架11上的第一反射镜12、第二反射镜13。
进一步优选的，所述光学镜片1为蓝宝石光学镜片，蓝宝石光学镜片具有很高的硬度和透光率，也可防止被磨损，可提高测量精度，将它装于传感器的最前端，与液体接触。所述红外激光管7采用直径3mm的850nm规格，发光角度＜15度，如型号为SFH4350，为了减少衰减，采用脉冲式激发，激发电流＜100Ma。
所述硅光发射管8的接收管采用直径为5mm规格，感知波长范围300-1100nm，如型号为OSIPIN-3CDP的硅光接收器。所述第一反射镜12、第二反射镜13的规格分别为3*6*0.55mm，装在塑料的光路架11，反射波长需要覆盖红处激光管的波长，以保证激光管的光尽量小的损耗，反射率要大于92％，反射镜在对称的塑料的光路架11固定结构中需要两片。
本结构的光反射镜浊度传感器，装配时首先将第一反射镜12放在一面的塑料的 光路架11固定结构中，用胶在反面固定，再将第二反射镜13放在一面的塑料的光路架11，用胶在反面固定，把另一面塑料的光路架11固定结构压合在前一面的塑料的光路架11结构中，再把蓝宝石光学镜片与传感器前端面进行胶合，注意密封，把红外激光管和硅光接收器固定于电路板上，然后与塑料的光路架11结构对接，用胶固定，最后胶干后，装在一个管状的外壳中，装上G3/4螺纹、胶合。
本结构的光反射镜浊度传感器，把两片反射镜分别装在浊度传感器前端，利用两个塑料结构用以固定其位置，把红外激光管和硅光接收管焊接在电路板上，保持平行，分别与两片反射镜成45度角，激光管发出850nm的红外光，通过两片塑料结构拼在一起的孔透射在反射镜上，通过反射镜的反射，穿过前端的蓝宝石镜片，射入液体中，液体中悬浮物将光90度方向反射穿过前端的蓝宝石镜片透射至另一反射镜上，反射镜再次反射至硅光接收管，接收到的信号交由电路处理。
本结构的光反射镜浊度传感器，光路为红外激光管发光－＞第二反射镜13－＞蓝宝石镜片－＞液体－＞蓝宝石镜片－＞第一反射镜12－＞硅光电接收管。
以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以作出若干改进，这些改进也应视为本发明的保护范围。

Claims (5)

  1. 一种光反射镜浊度传感器，其特征在于：包括浊度外管(4)，及设置在浊度外管(4)一端的安装螺纹(5)，及设置在浊度外管(4)内的浊度电路板(3)，及贯穿浊度外管(4)且与浊度电路板(3)连接的数据传输线缆(6)，及设置在浊度外管(4)一端内的光路引导支架(2)，及设置在光路引导支架(2)且与浊度电路板(3)连接的红外激光管(7)、硅光发射管(8)，及设置在光路引导支架(2)上的反射管(9)、发射管(10)，及设置在浊度外管(4)一端且位于光路引导支架(2)外侧的光学镜片(1)，及设置在光路引导支架(2)上的塑料光路(11)，及设置在塑料光路架(11)上的第一反射镜(12)、第二反射镜(13)。
  2. 根据权利要求1所述的一种光反射镜浊度传感器，其特征在于：所述光学镜片(1)为蓝宝石光学镜片。
  3. 根据权利要求1所述的一种光反射镜浊度传感器，其特征在于：所述红外激光管(7)采用直径3mm的850nm规格，发光角度＜15度。
  4. 根据权利要求1所述的一种光反射镜浊度传感器，其特征在于：所述硅光发射管(8)的接收管采用直径为5mm规格，感知波长范围300-1100nm。
  5. 根据权利要求4所述的一种光反射镜浊度传感器，其特征在于：所述第一反射镜(12)、第二反射镜(13)的规格分别为3*6*0.55mm。
PCT/CN2019/107228 2019-05-28 2019-09-23 一种光反射镜浊度传感器 WO2020237932A1 (zh)

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