WO2020231682A1 - System and method for aligning a workpiece for cutting - Google Patents

System and method for aligning a workpiece for cutting Download PDF

Info

Publication number
WO2020231682A1
WO2020231682A1 PCT/US2020/031552 US2020031552W WO2020231682A1 WO 2020231682 A1 WO2020231682 A1 WO 2020231682A1 US 2020031552 W US2020031552 W US 2020031552W WO 2020231682 A1 WO2020231682 A1 WO 2020231682A1
Authority
WO
WIPO (PCT)
Prior art keywords
workpiece
cutting head
cutting
cut path
carriage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2020/031552
Other languages
French (fr)
Inventor
Hsin-Lin CHEN
Hsi-Ta LIN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corning Inc
Original Assignee
Corning Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Corning Inc filed Critical Corning Inc
Priority to JP2021567826A priority Critical patent/JP7530917B2/en
Priority to KR1020217040579A priority patent/KR102855852B1/en
Priority to CN202080045486.4A priority patent/CN114025907B/en
Publication of WO2020231682A1 publication Critical patent/WO2020231682A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/02—Means for moving the cutting member into its operative position for cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/38—Removing material by boring or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
    • B23D15/06—Sheet shears
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices
    • B23D33/12—Equipment for indicating where to cut
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08—Devices involving relative movement between laser beam and workpiece
    • B23K26/0869—Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/40—Removing material taking account of the properties of the material involved
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36—Removing material
    • B23K26/40—Removing material taking account of the properties of the material involved
    • B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B23K37/0235—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member forming part of a portal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
    • B23Q15/22—Control or regulation of position of tool or workpiece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00—Severing by means other than cutting; Apparatus therefor
    • B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/027—Scoring tool holders; Driving mechanisms therefor
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/037—Controlling or regulating
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/09—Severing cooled glass by thermal shock
    • C03B33/091—Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/30—Organic materials
    • B23K2103/42—Plastics other than composite materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/50—Inorganic materials other than metals or composite materials
    • B23K2103/52—Ceramics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/50—Inorganic materials other than metals or composite materials
    • B23K2103/54—Glass

Definitions

  • the present disclosure relates to cutting a workpiece, such as a sheet of glass or metal.
  • One existing technique for improving geometry precision includes ensuring that the workpiece is perfectly aligned with a cutting apparatus before the cutting process.
  • repeatability is difficult to achieve and moving the workpiece to a position of perfect alignment is a time consuming process which results in decreased productivity.
  • Preventative maintenance can improve alignment repeatability, but also leads to increased down-time for equipment and additional material and labor costs.
  • a cutting assembly can compensate for variation in workpiece alignment in order to ensure a repeatable cutting process and adherence to strict tolerance standards.
  • a cutting assembly can include a carriage supporting a cutting head.
  • the carriage can be longitudinally mobile and the cutting head can be transversely mobile along the carriage.
  • a method of cutting a workpiece can include: determining a positioning angle defined between the workpiece and the cutting assembly; determining a cut path along the workpiece based on the positioning angle; and following the cut path with the cutting head by longitudinally moving the carriage while transversely moving the cutting head along the carriage such that the cutting head experiences simultaneous longitudinal and transverse motion.
  • a cutting assembly can include a carriage supporting a cutting head.
  • the cutting assembly can be configured for longitudinal relative motion between the workpiece and the carriage, and the cutting head can be transversely mobile along the carriage.
  • a method of cutting a workpiece can include: determining a positioning angle defined between the workpiece and the cutting assembly; determining a cut path along the workpiece based on the positioning angle; and following the cut path with the cutting head by applying longitudinal relative motion between the workpiece and the carriage while transversely moving the cutting head along the carriage.
  • a cutting assembly can include a carriage supporting first and second cutting heads.
  • the carriage can be longitudinally mobile, and the first and second cutting heads can be independently transversely mobile along the carriage.
  • a method of cutting a workpiece can include: determining a positioning angle defined between the workpiece and the cutting assembly; determining first and second cut paths along the workpiece based on the positioning angle; following, with the first cutting head, the first cut path by longitudinally moving the carriage while transversely moving the first cutting head along the carriage such that the first cutting head experiences simultaneous longitudinal and transverse motion; and following, with the second cutting head, the second cut path by longitudinally moving the carriage while transversely moving the second cutting head along the carriage such that the second cutting head experiences simultaneous longitudinal and transverse motion.
  • the first cutting head can begin following the first cut path before the second cutting head begins following the second cut path
  • the second cutting head can begin following the second cut path before the first cutting head completes the first cut path
  • the first cutting head can complete the first cutpathbefore the second cutting head completes the second cut path.
  • a system for cutting a workpiece can include a cutting assembly and a processing system.
  • the cutting assembly can include a carriage supporting a cutting head.
  • the carriage can be configured for longitudinal movement, and the cutting head can be configured for transverse movement along the carriage.
  • the processing system can include one or more processors configured to: determine a positioning angle defined between the workpiece and the cutting assembly; determine a cut path along the workpiece based on the positioning angle; and cause the cutting head to follow the cut path by causing the carriage to move longitudinally while causing the cutting head to move transversely along the carriage such that the cutting head experiences simultaneous longitudinal and transverse motion.
  • Figures 1A-1 C schematically illustrate an exemplary method of cutting a workpiece.
  • Figure 2 schematically illustrates exemplary desired and undesired cutting paths on a misaligned workpiece.
  • Figure 3 schematically illustrates an exemplary cutting assembly in relation to a misaligned workpiece.
  • Figure 4 schematically illustrates an exemplary cutting assembly where the first cutting head is at an intermediate point along the first cutting path.
  • Figure 5 schematically illustrates an exemplary cutting assembly where both the first and second cutting heads are at intermediate points along their respective cutting paths.
  • Figure 6 schematically illustrates an exemplary cutting assembly where the first cutting head has completed its respective cutting path.
  • Figure 7 schematically illustrates an exemplary cutting assembly where the first and second cutting heads have both completed their respective cutting paths.
  • Figure 8 is a block diagram of an exemplary method of cutting a workpiece.
  • Figure 9 is a block diagram of an exemplary processing system for performing the methods of Figure 8.
  • the present application employs various directional terms (e.g., front, back, top, bottom, left, right, longitudinal, transverse, vertical, etc.) to give the reader context when viewing the Figures.
  • the claimed inventions are not limited to the orientations shown in the Figures. Any absolute term (e.g., high, low, etc.) can be understood as disclosing a corresponding relative term (e.g., higher, lower, etc.).
  • depth along the X-axis can be“longitudinal”
  • depth along the Y-axis can be“transverse”
  • depth along the Z-axis unshown, but normal to the X-Y plane
  • the X, Y, and Z-axes are consistent across the Figures.
  • Figures 1A-C generally illustrate cutting a workpiece 100 (also called a substrate, a panel, a plate, etc.) from a larger first geometry 100A to an intermediate second geometry 100B, then from the intermediate second geometry 100B to a smaller third geometry l OOC.
  • workpiece 100 can begin with larger first geometry 100 A.
  • a cutting assembly 300 (labeled in Figure 3) can cut along parallel first and second cutting paths 102, 104.
  • workpiece 100 (now rotated clockwise 90° in the X-Y plane with respect to Figure 1A) has attained intermediate second geometry 100B.
  • First cutting path 102 has created first side 112.
  • Second cutting path 104 has created second side 114.
  • the same or a similar cutting assembly 300 can now cut along parallel third and fourth cutting paths 106, 108 present in second geometry 100B.
  • workpiece 100 has attained smaller third geometry lOOC.
  • Third cutting path 106 has created third side 116.
  • Fourth cutting path 108 has created fourth side 118.
  • Workpiece 100 can be misaligned with respect to the Y-axis prior to cutting (e.g., before cutting along any of the previously mentioned cutting paths). As shown in Figures 2 and 3, workpiece 100 can define a positioning angle 202 with respect to the Y- axis. If cutting assembly 300 is transversely aligned and no corrections are made, then cutting assembly 300 can cut along undesirable first and second cutting paths 212, 214 defining undesirable (e.g., non 90°) comers 216 (labeled in Figure 2).
  • undesirable first and second cutting paths 212, 214 defining undesirable (e.g., non 90°) comers 216 (labeled in Figure 2).
  • Embodiments of the present disclosure enable cutting assembly 300 to follow desirable first and second cutting paths 222, 224 defining desirable (e.g., 90°) corners 218, even when workpiece 100 defines positioning angle 202 with respect to the Y-axis.
  • Desirable first and second cutting paths 222, 224 can respectively define first and second cutting angles 222A, 224A with respect to the X or Y-axes based on the size of positioning angle 202.
  • first and second cutting angles 222A, 224A can each have a size equal to positioning angle 202.
  • cutting assembly 300 can include a carriage 302 and first and second cutting heads 312, 314 mounted thereto.
  • carriage 302 is configured to only move along the X-axis (i.e., longitudinally), while first and second cutting heads 312, 314 can independently transversely move along carriage 302.
  • first and second cutting heads 312, 314 can independently transversely move along carriage 302.
  • workpiece 100 can be panel including metal, glass, wood, plastic, ceramic, or composite material. As shown in the Figures, workpiece 100 can have a boxed three-dimensional geometry with a rectangular profile in the X-Y plane. In other embodiments (not shown), workpiece 100 can have any geometry (e.g., a spherical geometry, a pyramid-shaped geometry, etc.). Similarly, although desirable first and second cutting paths 222, 224 are shown as being parallel segments defining 90° corners 218, desirable first and second cutting paths 222, 224 can have any desired geometry (e.g., each can define an“S” shape in the X-Y plane). Workpiece 100 of Figure 3 can be at any stage during a manufacturing process (e.g., in first geometry 100A, second geometry 100B, or third geometry l OOC).
  • a processing system 900 including one or more processors 901 can be configured to control cutting assembly 300 by, for example, issuing electronic commands to motors (i.e., electronic actuators) disposed therein.
  • processing system 900 can include the electronic control features of cutting assembly 300.
  • Processing system 900 can be configured to perform (e.g., cause) any method or operation disclosed herein such that every function disclosed in the present application can be performed automatically and without human intervention. Processing system 900 is further discussed below with reference to Figure 9.
  • cutting assembly 300 can include a transversely extending carriage 302 (i.e., a carriage extending along the Y-axis) configured to translate (via one or more unshown motors) in the longitudinal direction (i.e., along the X-axis).
  • One or more cutting heads can be moveably mounted to carriage 302 including a first cutting head 312 and a second cutting head 314.
  • Cutting heads 312, 314 can be configured to transversely slide along carriage 302.
  • processing system 900 can produce the cumulative effect of moving cutting heads 312, 314 in a direction slanted with respect to both the X and Y-axes (e.g., along desirable first and second cutting paths 222, 224).
  • cutting heads 312, 314 can include one or more lasers, one or more water jets, one or more drill bits, one or more scribe wheels, etc.
  • processing system 900 can independently switch cutting heads 312, 314 between an active mode (also called an engaged mode) where the respective cutting head is capable of piercing workpiece 100 (e.g., where the respective laser is on) and a passive mode (also called a disengaged mode or a safety mode), where the respective cutting head is incapable of piercing workpiece 100.
  • First cutting head 312 can be in the active mode while second cutting head 314 is in the passive mode and vice- versa.
  • Figure 8 shows a method of using cutting assembly 300 to cut workpiece 100 along desirable first and second cutting paths 222, 224.
  • processing system 900 can be configured to automatically perform (e.g., cause) each and every feature of the method in Figure 8.
  • workpiece 100 can be clamped or otherwise stopped in the position of Figure 3 to define a nonzero positioning angle 202 with respect to the transverse (i.e., Y) axis.
  • processing system 900 can receive a desired final geometry of workpiece 100 (i.e., the post-cutting geometry) (e.g., the dimensions of desirable first and second cutting paths 222, 224 with respect to the local coordinate system of workpiece 100).
  • processing system 900 receives an instruction to execute two parallel cuts across the complete span of workpiece 100 where each cut is offset an arbitrary dimension 352 (e.g., 10mm) from a transversely extending workpiece side 362 (although sides 362 are slanted with respect to the global coordinate system of Figure 3, sides 362 transversely extend in the local coordinate system of workpiece 100).
  • a desired final geometry of workpiece 100 i.e., the post-cutting geometry
  • processing system 900 receives an instruction to execute two parallel cuts across the complete span of workpiece 100 where each cut is offset an arbitrary dimension 352 (e.g., 10mm) from a transversely extending workpiece side 362 (although sides 362 are slanted with respect to the global coordinate system of Figure 3, sides 3
  • processing system 900 can capture the dimensions of (i.e., measure) workpiece 100.
  • Block 806 can include, for example, capturing one or more images of workpiece 100 with one or more cameras (not shown) of processing system 900.
  • processing system 900 can determine positioning angle 202 based on the measured dimensions of workpiece 100 (e.g., by analyzing the captured images).
  • processing system 900 can apply a feature extraction program to identify the side of workpiece 100 most closely aligned with carriage 302 (e.g., workpiece side 364 in Figure 3), then compute positioning angle 202 as the angle between the identified side and the transverse (i.e., Y) axis.
  • processing system 900 can determine (e.g., calculate, lookup, etc.) desirable first and second cutting paths 222, 224 based on the desired final geometry of workpiece 100 received in block 804 (e.g., the desired cutting dimensions in the local coordinate system of workpiece 100) and positioning angle 202.
  • processing system 900 can cause cutting assembly 300 to assume the position shown in Figure 3 where one of the cutting heads (e.g., first cutting head 312) is positioned directly vertically above the beginning of a respective desirable cutting path (e.g., desirable first cutting path 222).
  • processing system 900 can switch first cutting head 312 from the passive mode to the active mode as discussed above.
  • processing system 900 can sweep first cutting head 312 along desirable first cutting path 222 by longitudinally translating carriage 302 while transversely translating first cutting head 312 along the transverse axis of carriage 302.
  • processing system 900 can transversely translate first cutting head 312 along the axis of carriage 302 as a trigonometric function of the positioning angle 202 and the longitudinal distance 402 disposed between the current position of first cutting head 312 and the initial longitudinal position of first cutting head in block 812.
  • processing system 900 can position second cutting head 314 directly vertically above the beginning of desirable second cutting path 224.
  • processing system 900 can switch second cutting head 314 from the passive mode to the active mode to begin severing workpiece 100 along desirable second cutting path 224.
  • Blocks 818 and 820 can occur simultaneously. Blocks 818 and 820 can occur in parallel with block 816 such that carriage 302 remains in perpetual motion from the point in time shown in Figure 3 until the point in time shown in Figure 7.
  • processing system 900 can sweep second cutting head 314 along desirable second cutting path 224 by longitudinally translating carriage 302 while transversely translating second cutting head 314 along the transverse axis of carriage 302.
  • processing system 900 can transversely translate second cutting head 314 along the axis of carriage 302 as a trigonometric function of the positioning angle 202 and the longitudinal distance 502 disposed between the current position of second cutting head 314 and the initial longitudinal position of second cutting head in block 818.
  • processing system 900 can detect (i.e., determine) that first cutting head 312 has reached the terminal point of desirable first cutting path 222 (shown in Figure 6), thus completely severing first material chunk 602 from workpiece 100.
  • processing system 900 can, based on the detection, switch first cutting head 312 from the active mode to the passive mode. Processing system 900 can perform blocks 824 and 826 simultaneously.
  • processing system 900 can detect (i.e., determine) that second cutting head 314 has reached the terminal point of desirable second cutting path 224 (shown in Figure 7), thus completely severing second material chunk 604 from workpiece 100.
  • processing system 900 can, based on the detection, switch second cutting head 314 from the active mode to the passive mode.
  • Processing system 900 can perform blocks 828 and 830 simultaneously.
  • Processing system 900 can keep carriage 302 in perpetual longitudinal motion (e.g., moving at a constant longitudinal rate of lOOcm/s) from at least block 812 through block 830.
  • a time duration between a particular step related to the first cutting head (e.g., step 812 in Figure 8) and a similar step related to the second cutting head (e.g., step 818 in Figure 8) maybe minimal and/or imperceptible. Therefore, the exemplary embodiment of the present disclosure is applicable regardless of the magnitude of positioning angle 202.
  • processing system 900 can include one or more processors 901, memory 902, one or more input-output devices 903, one or more sensors 904, one or more user interfaces 905, and one or more actuators 906.
  • Processing system 900 can include components disposed within the housing of cutting assembly 300.
  • Processing system 900 can be distributed. For example, some elements of processing system 900 can be disposed within the housing of cutting assembly 300 while other elements of processing system 900 can be disposed in another location (e.g., at a remote server, in a mobile device, etc.).
  • Processors 901 may include one or more distinct processors, each having one or more cores. Each of the distinct processors may have the same or different structure.
  • Processors 901 may include one or more central processing units (CPUs), one or more graphics processing units (GPUs), circuitry (e.g., application specific integrated circuits (ASICs)), digital signal processors (DSPs), and the like.
  • CPUs central processing units
  • GPUs graphics processing units
  • ASICs application specific integrated circuits
  • DSPs digital signal processors
  • Processors 901 may be mounted on a common substrate or to different substrates.
  • Processors 901 are configured to perform a certain function, method, or operation at least when one of the one or more of the distinct processors is capable of executing code, stored on memory 902 embodying the function, method, or operation.
  • Processors 901 can be configured to perform any and all functions, methods, and operations disclosed herein without human intervention. Therefore, any one or all of the functions, methods, and operations disclosed herein can occur automatically.
  • processing system 900 when the present disclosure states that processing system 900 performs/may perform task“X”, such a statement conveys that processing system 900 may be configured to perform task“X”. Similarly, when the present disclosure states that task“X” is performed, such a statement conveys that the processing system 900 of the respective may be configured to perform task“X”. Processing system 900 is configured to perform a function, method, or operation at least when processors 901 are configured to do the same.
  • Memory 902 may include volatile memory, non-volatile memory, and any other medium capable of storing data. Each of the volatile memory, non-volatile memory, and any other type of memory may include multiple different memory devices, located at multiple distinct locations and each having a different structure. Examples of memory 902 include a non-transitory computer-readable media such as RAM, ROM, flash memory, EEPROM, any kind of optical storage disk such as a DVD, a Blu-Ray® disc, magnetic storage, holographic storage, an HDD, an SSD, any medium that may be used to store program code in the form of instructions or data structures, and the like. Any and all of the methods, functions, and operations described in the present application may be fully embodied in the form of tangible and/or non-transitory machine-readable code saved in memory 902.
  • Input-output devices 903 can include any component for trafficking data such as ports, antennas (i.e., transceivers), printed conductive paths, and the like. Input- output devices 903 can enable wired communication via USB®, DisplayPort®, HDM1®, Ethernet, and the like. Input-output devices 903 can enable electronic, optical, magnetic, and holographic, communication with suitable memory 903. Input-output devices 903 can enable wireless communication via WiFi®, Bluetooth®, cellular (e.g., LTE®, CDMA®, GSM®, WiMax®, NFC®), Gprocessing system, and the like. Input-output devices 903 can include wired and/or wireless communication pathways.
  • Sensors 904 can capture physical measurements of environment and report the same to processors 901. Examples of sensors 904 include cameras used to measure (i.e., determine) positioning angle 202.
  • User interface 905 can include displays (e.g., LED touchscreens (e.g., OLED touchscreens), physical buttons, speakers, microphones, keyboards, and the like.
  • Actuators 906 can enable processors 901 to control mechanical forces.
  • actuators may be electronically controllable motors (e.g., motors for moving first and second cutting heads 312, 314, motors for longitudinally translating carriage 302, etc.)

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Plasma & Fusion (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Thermal Sciences (AREA)
  • Control Of Cutting Processes (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Laser Beam Processing (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A method of cutting a workpiece can include: (i) determining a positioning angle defined between the workpiece and a cutting assembly, (ii) determining a cut path along the workpiece based on the positioning angle, and (iii) following the cut path with a cutting head by applying longitudinal relative motion between the workpiece and the carriage of the cutting assembly while transversely moving the cutting head along the carriage.

Description

SYSTEM AND METHOD FOR
ALIGNING A WORKPIECE FOR CUTTING
BACKGROUND
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims the benefit of priority under 35 U.S.C. § 119 of U.S. Provisional Application Serial No. 62/848096 filed on May 15, 2019, the content of which is relied upon and incorporated herein by reference in its entirety.
FIELD OF THE DISCLOSURE
[0002] Among other things, the present disclosure relates to cutting a workpiece, such as a sheet of glass or metal.
DESCRIPTION OF RELATED ART
[0003] Glass or other materials can be produced for applications in which the precision of the final geometry of the workpiece is of paramount importance. A workpiece is often moved, rotated, or transferred between machines for different operations, one of which can include a cutting process. Such adjustments introduce variation into the manufacturing process, and can result in a final product with imprecise and undesirable geometry.
[0004] One existing technique for improving geometry precision includes ensuring that the workpiece is perfectly aligned with a cutting apparatus before the cutting process. However, repeatability is difficult to achieve and moving the workpiece to a position of perfect alignment is a time consuming process which results in decreased productivity. Preventative maintenance can improve alignment repeatability, but also leads to increased down-time for equipment and additional material and labor costs. SUMMARY
[0005] Features disclosed herein enable minimization or elimination of the undesirable effects of misalignment prior to cutting a workpiece. A cutting assembly can compensate for variation in workpiece alignment in order to ensure a repeatable cutting process and adherence to strict tolerance standards.
[0006] A cutting assembly can include a carriage supporting a cutting head. The carriage can be longitudinally mobile and the cutting head can be transversely mobile along the carriage. A method of cutting a workpiece can include: determining a positioning angle defined between the workpiece and the cutting assembly; determining a cut path along the workpiece based on the positioning angle; and following the cut path with the cutting head by longitudinally moving the carriage while transversely moving the cutting head along the carriage such that the cutting head experiences simultaneous longitudinal and transverse motion.
[0007] A cutting assembly can include a carriage supporting a cutting head. The cutting assembly can be configured for longitudinal relative motion between the workpiece and the carriage, and the cutting head can be transversely mobile along the carriage. A method of cutting a workpiece can include: determining a positioning angle defined between the workpiece and the cutting assembly; determining a cut path along the workpiece based on the positioning angle; and following the cut path with the cutting head by applying longitudinal relative motion between the workpiece and the carriage while transversely moving the cutting head along the carriage.
[0008] A cutting assembly can include a carriage supporting first and second cutting heads. The carriage can be longitudinally mobile, and the first and second cutting heads can be independently transversely mobile along the carriage. A method of cutting a workpiece can include: determining a positioning angle defined between the workpiece and the cutting assembly; determining first and second cut paths along the workpiece based on the positioning angle; following, with the first cutting head, the first cut path by longitudinally moving the carriage while transversely moving the first cutting head along the carriage such that the first cutting head experiences simultaneous longitudinal and transverse motion; and following, with the second cutting head, the second cut path by longitudinally moving the carriage while transversely moving the second cutting head along the carriage such that the second cutting head experiences simultaneous longitudinal and transverse motion. The first cutting head can begin following the first cut path before the second cutting head begins following the second cut path, the second cutting head can begin following the second cut path before the first cutting head completes the first cut path, and the first cutting head can complete the first cutpathbefore the second cutting head completes the second cut path.
[0009] A system for cutting a workpiece can include a cutting assembly and a processing system. The cutting assembly can include a carriage supporting a cutting head. The carriage can be configured for longitudinal movement, and the cutting head can be configured for transverse movement along the carriage. The processing system can include one or more processors configured to: determine a positioning angle defined between the workpiece and the cutting assembly; determine a cut path along the workpiece based on the positioning angle; and cause the cutting head to follow the cut path by causing the carriage to move longitudinally while causing the cutting head to move transversely along the carriage such that the cutting head experiences simultaneous longitudinal and transverse motion.
BRIEF DESCRIPTION OF DRAWINGS
[0010] The above summary and the below detailed description of illustrative embodiments may be read in conjunction with the appended Figures. The Figures show some of the illustrative embodiments discussed herein. The relative dimensions shown in the Figures can serve as original support for claimed features. As further explained below, the claims are not limited to the illustrative embodiments and are therefore not limited to any dimensions shown in the Figures unless otherwise explicit. For clarity and ease of reading, Figures may omit views of certain features.
[0011] Figures 1A-1 C schematically illustrate an exemplary method of cutting a workpiece.
[0012] Figure 2 schematically illustrates exemplary desired and undesired cutting paths on a misaligned workpiece.
[0013] Figure 3 schematically illustrates an exemplary cutting assembly in relation to a misaligned workpiece.
[0014] Figure 4 schematically illustrates an exemplary cutting assembly where the first cutting head is at an intermediate point along the first cutting path. [0015] Figure 5 schematically illustrates an exemplary cutting assembly where both the first and second cutting heads are at intermediate points along their respective cutting paths.
[0016] Figure 6 schematically illustrates an exemplary cutting assembly where the first cutting head has completed its respective cutting path.
[0017] Figure 7 schematically illustrates an exemplary cutting assembly where the first and second cutting heads have both completed their respective cutting paths.
[0018] Figure 8 is a block diagram of an exemplary method of cutting a workpiece.
[0019] Figure 9 is a block diagram of an exemplary processing system for performing the methods of Figure 8.
DETAILED DESCRIPTION
[0020] The present application discloses illustrative (i.e., example) embodiments. The claimed inventions are not limited to the illustrative embodiments. Therefore, many implementations of the claims will be different than the illustrative embodiments. Various modifications can be made to the claimed inventions without departing from the spirit and scope of the disclosure. The claims are intended to cover implementations with such modifications.
[0021 ] At times, the present application employs various directional terms (e.g., front, back, top, bottom, left, right, longitudinal, transverse, vertical, etc.) to give the reader context when viewing the Figures. The claimed inventions are not limited to the orientations shown in the Figures. Any absolute term (e.g., high, low, etc.) can be understood as disclosing a corresponding relative term (e.g., higher, lower, etc.). Referring to the Figures, depth along the X-axis can be“longitudinal”, depth along the Y-axis can be“transverse”, and depth along the Z-axis (unshown, but normal to the X-Y plane) can be“vertical”. In some embodiments, the X, Y, and Z-axes are consistent across the Figures.
[0022] Figures 1A-C generally illustrate cutting a workpiece 100 (also called a substrate, a panel, a plate, etc.) from a larger first geometry 100A to an intermediate second geometry 100B, then from the intermediate second geometry 100B to a smaller third geometry l OOC. As further discussed below, technology disclosed in the present application enables accurate cuts even when workpiece 100 is misaligned with respect to the cutting assembly. [0023] Referring to Figure 1A, workpiece 100 can begin with larger first geometry 100 A. To reduce the size, or improve the shape of workpiece 100, a cutting assembly 300 (labeled in Figure 3) can cut along parallel first and second cutting paths 102, 104.
[0024] Referring to Figure IB, workpiece 100 (now rotated clockwise 90° in the X-Y plane with respect to Figure 1A) has attained intermediate second geometry 100B. First cutting path 102 has created first side 112. Second cutting path 104 has created second side 114. The same or a similar cutting assembly 300 can now cut along parallel third and fourth cutting paths 106, 108 present in second geometry 100B.
[0025] Referring to Figure 1 C, workpiece 100 has attained smaller third geometry lOOC. Third cutting path 106 has created third side 116. Fourth cutting path 108 has created fourth side 118.
[0026] Workpiece 100 can be misaligned with respect to the Y-axis prior to cutting (e.g., before cutting along any of the previously mentioned cutting paths). As shown in Figures 2 and 3, workpiece 100 can define a positioning angle 202 with respect to the Y- axis. If cutting assembly 300 is transversely aligned and no corrections are made, then cutting assembly 300 can cut along undesirable first and second cutting paths 212, 214 defining undesirable (e.g., non 90°) comers 216 (labeled in Figure 2).
[0027] Embodiments of the present disclosure enable cutting assembly 300 to follow desirable first and second cutting paths 222, 224 defining desirable (e.g., 90°) corners 218, even when workpiece 100 defines positioning angle 202 with respect to the Y-axis. Desirable first and second cutting paths 222, 224 can respectively define first and second cutting angles 222A, 224A with respect to the X or Y-axes based on the size of positioning angle 202. In the embodiments illustrated in the Figures, first and second cutting angles 222A, 224A can each have a size equal to positioning angle 202.
[0028] Referring to Figure 3, cutting assembly 300 can include a carriage 302 and first and second cutting heads 312, 314 mounted thereto. In some embodiments, carriage 302 is configured to only move along the X-axis (i.e., longitudinally), while first and second cutting heads 312, 314 can independently transversely move along carriage 302. By longitudinally moving carriage 302 along the X-axis while simultaneously transversely moving first and second cutting heads 312, 314 along carriage 302 (and thus along the Y-axis), cutting heads 312, 314 can follow first and second cutting paths 222, 224, thus compensating for cutting errors (e.g., undesirable first and second cutting paths 212, 214) that positioning angle 202 would otherwise cause. [0029] Referring to Figure 3, workpiece 100 can be panel including metal, glass, wood, plastic, ceramic, or composite material. As shown in the Figures, workpiece 100 can have a boxed three-dimensional geometry with a rectangular profile in the X-Y plane. In other embodiments (not shown), workpiece 100 can have any geometry (e.g., a spherical geometry, a pyramid-shaped geometry, etc.). Similarly, although desirable first and second cutting paths 222, 224 are shown as being parallel segments defining 90° corners 218, desirable first and second cutting paths 222, 224 can have any desired geometry (e.g., each can define an“S” shape in the X-Y plane). Workpiece 100 of Figure 3 can be at any stage during a manufacturing process (e.g., in first geometry 100A, second geometry 100B, or third geometry l OOC).
[0030] As further discussed below, a processing system 900 including one or more processors 901 can be configured to control cutting assembly 300 by, for example, issuing electronic commands to motors (i.e., electronic actuators) disposed therein. In some embodiments, processing system 900 can include the electronic control features of cutting assembly 300. Processing system 900 can be configured to perform (e.g., cause) any method or operation disclosed herein such that every function disclosed in the present application can be performed automatically and without human intervention. Processing system 900 is further discussed below with reference to Figure 9.
[0031 ] As shown in Figure 3, cutting assembly 300 can include a transversely extending carriage 302 (i.e., a carriage extending along the Y-axis) configured to translate (via one or more unshown motors) in the longitudinal direction (i.e., along the X-axis). One or more cutting heads can be moveably mounted to carriage 302 including a first cutting head 312 and a second cutting head 314. Cutting heads 312, 314 can be configured to transversely slide along carriage 302. By longitudinally actuating carriage 302 and transversely actuating cutting heads 312, 314 along carriage 302, processing system 900 can produce the cumulative effect of moving cutting heads 312, 314 in a direction slanted with respect to both the X and Y-axes (e.g., along desirable first and second cutting paths 222, 224). In order to pierce workpiece 100, cutting heads 312, 314 can include one or more lasers, one or more water jets, one or more drill bits, one or more scribe wheels, etc.
[0032] In some embodiments, processing system 900 can independently switch cutting heads 312, 314 between an active mode (also called an engaged mode) where the respective cutting head is capable of piercing workpiece 100 (e.g., where the respective laser is on) and a passive mode (also called a disengaged mode or a safety mode), where the respective cutting head is incapable of piercing workpiece 100. First cutting head 312 can be in the active mode while second cutting head 314 is in the passive mode and vice- versa.
[0033] Figure 8 shows a method of using cutting assembly 300 to cut workpiece 100 along desirable first and second cutting paths 222, 224. For the reasons stated above, processing system 900 can be configured to automatically perform (e.g., cause) each and every feature of the method in Figure 8. At block 802, workpiece 100 can be clamped or otherwise stopped in the position of Figure 3 to define a nonzero positioning angle 202 with respect to the transverse (i.e., Y) axis.
[0034] At block 804, processing system 900 can receive a desired final geometry of workpiece 100 (i.e., the post-cutting geometry) (e.g., the dimensions of desirable first and second cutting paths 222, 224 with respect to the local coordinate system of workpiece 100). In the embodiment of Figure 3, processing system 900 receives an instruction to execute two parallel cuts across the complete span of workpiece 100 where each cut is offset an arbitrary dimension 352 (e.g., 10mm) from a transversely extending workpiece side 362 (although sides 362 are slanted with respect to the global coordinate system of Figure 3, sides 362 transversely extend in the local coordinate system of workpiece 100).
[0035] At block 806, processing system 900 can capture the dimensions of (i.e., measure) workpiece 100. Block 806 can include, for example, capturing one or more images of workpiece 100 with one or more cameras (not shown) of processing system 900. At block 808, processing system 900 can determine positioning angle 202 based on the measured dimensions of workpiece 100 (e.g., by analyzing the captured images). In some embodiments, processing system 900 can apply a feature extraction program to identify the side of workpiece 100 most closely aligned with carriage 302 (e.g., workpiece side 364 in Figure 3), then compute positioning angle 202 as the angle between the identified side and the transverse (i.e., Y) axis.
[0036] At block 810, processing system 900 can determine (e.g., calculate, lookup, etc.) desirable first and second cutting paths 222, 224 based on the desired final geometry of workpiece 100 received in block 804 (e.g., the desired cutting dimensions in the local coordinate system of workpiece 100) and positioning angle 202. At block 812, processing system 900 can cause cutting assembly 300 to assume the position shown in Figure 3 where one of the cutting heads (e.g., first cutting head 312) is positioned directly vertically above the beginning of a respective desirable cutting path (e.g., desirable first cutting path 222). At block 814, processing system 900 can switch first cutting head 312 from the passive mode to the active mode as discussed above. [0037] At block 816, processing system 900 can sweep first cutting head 312 along desirable first cutting path 222 by longitudinally translating carriage 302 while transversely translating first cutting head 312 along the transverse axis of carriage 302.
[0038] Referring to Figure 4, processing system 900 can transversely translate first cutting head 312 along the axis of carriage 302 as a trigonometric function of the positioning angle 202 and the longitudinal distance 402 disposed between the current position of first cutting head 312 and the initial longitudinal position of first cutting head in block 812. As a result, processing system 900 can compute the transverse distance 404 disposed between the current position of first cutting head 312 and the initial transverse position of first cutting head in block 812 based on the following trigonometric formula: [transverse distance 404] = [longitudinal distance 402] * [tan(positioning angle 202)]. Put differently, processing system 900 can transversely actuate first cutting head 312 at a speed according to (i.e., based on) the following trigonometric formula: [transverse speed of first cutting head 312 along transverse axis of carriage 302] = [longitudinal speed of carriage 302] * [tan(positioning angle 202)]. Therefore, the current transverse speed of first cutting head 312 can be a function of the current longitudinal speed of carriage 302 and positioning angle 202.
[0039] At block 818, and as shown in Figure 4, processing system 900 can position second cutting head 314 directly vertically above the beginning of desirable second cutting path 224. At block 820, processing system 900 can switch second cutting head 314 from the passive mode to the active mode to begin severing workpiece 100 along desirable second cutting path 224. Blocks 818 and 820 can occur simultaneously. Blocks 818 and 820 can occur in parallel with block 816 such that carriage 302 remains in perpetual motion from the point in time shown in Figure 3 until the point in time shown in Figure 7.
[0040] At block 822, processing system 900 can sweep second cutting head 314 along desirable second cutting path 224 by longitudinally translating carriage 302 while transversely translating second cutting head 314 along the transverse axis of carriage 302.
[0041] Referring to Figure 5, processing system 900 can transversely translate second cutting head 314 along the axis of carriage 302 as a trigonometric function of the positioning angle 202 and the longitudinal distance 502 disposed between the current position of second cutting head 314 and the initial longitudinal position of second cutting head in block 818. As a result, processing system 900 can compute the transverse distance 504 disposed between the current position of second cutting head 314 and the initial transverse position of second cutting head in block 818 based on the following trigonometric formula: [transverse distance 504] = [longitudinal distance 502] * [tan(positioning angle 202)]. Put differently, processing system 900 can transversely actuate second cutting head 314 at a speed according to (i.e., based on) the following trigonometric formula: [transverse speed of second cutting head 314 along transverse axis of carriage 302] = [longitudinal speed of carriage 302] * [tan(positioning angle 202)]. Therefore, the current transverse speed of second cutting head 314 can be a function of the current longitudinal speed of carriage 302 and positioning angle 202.
[0042] At block 824, processing system 900 can detect (i.e., determine) that first cutting head 312 has reached the terminal point of desirable first cutting path 222 (shown in Figure 6), thus completely severing first material chunk 602 from workpiece 100. At block 826, processing system 900 can, based on the detection, switch first cutting head 312 from the active mode to the passive mode. Processing system 900 can perform blocks 824 and 826 simultaneously.
[0043] At block 828, processing system 900 can detect (i.e., determine) that second cutting head 314 has reached the terminal point of desirable second cutting path 224 (shown in Figure 7), thus completely severing second material chunk 604 from workpiece 100. At block 830, processing system 900 can, based on the detection, switch second cutting head 314 from the active mode to the passive mode. Processing system 900 can perform blocks 828 and 830 simultaneously. Processing system 900 can keep carriage 302 in perpetual longitudinal motion (e.g., moving at a constant longitudinal rate of lOOcm/s) from at least block 812 through block 830.
[0044] It will be understood by those of skill in the art that, depending on the magnitude of positioning angle 202, a time duration between a particular step related to the first cutting head (e.g., step 812 in Figure 8) and a similar step related to the second cutting head (e.g., step 818 in Figure 8) maybe minimal and/or imperceptible. Therefore, the exemplary embodiment of the present disclosure is applicable regardless of the magnitude of positioning angle 202.
[0045] Referring to Figure 9, processing system 900 can include one or more processors 901, memory 902, one or more input-output devices 903, one or more sensors 904, one or more user interfaces 905, and one or more actuators 906. Processing system 900 can include components disposed within the housing of cutting assembly 300. Processing system 900 can be distributed. For example, some elements of processing system 900 can be disposed within the housing of cutting assembly 300 while other elements of processing system 900 can be disposed in another location (e.g., at a remote server, in a mobile device, etc.).
[0046] Processors 901 may include one or more distinct processors, each having one or more cores. Each of the distinct processors may have the same or different structure. Processors 901 may include one or more central processing units (CPUs), one or more graphics processing units (GPUs), circuitry (e.g., application specific integrated circuits (ASICs)), digital signal processors (DSPs), and the like. Processors 901 may be mounted on a common substrate or to different substrates.
[0047] Processors 901 are configured to perform a certain function, method, or operation at least when one of the one or more of the distinct processors is capable of executing code, stored on memory 902 embodying the function, method, or operation. Processors 901 can be configured to perform any and all functions, methods, and operations disclosed herein without human intervention. Therefore, any one or all of the functions, methods, and operations disclosed herein can occur automatically.
[0048] For example, when the present disclosure states that processing system 900 performs/may perform task“X”, such a statement conveys that processing system 900 may be configured to perform task“X”. Similarly, when the present disclosure states that task“X” is performed, such a statement conveys that the processing system 900 of the respective may be configured to perform task“X”. Processing system 900 is configured to perform a function, method, or operation at least when processors 901 are configured to do the same.
[0049] Memory 902 may include volatile memory, non-volatile memory, and any other medium capable of storing data. Each of the volatile memory, non-volatile memory, and any other type of memory may include multiple different memory devices, located at multiple distinct locations and each having a different structure. Examples of memory 902 include a non-transitory computer-readable media such as RAM, ROM, flash memory, EEPROM, any kind of optical storage disk such as a DVD, a Blu-Ray® disc, magnetic storage, holographic storage, an HDD, an SSD, any medium that may be used to store program code in the form of instructions or data structures, and the like. Any and all of the methods, functions, and operations described in the present application may be fully embodied in the form of tangible and/or non-transitory machine-readable code saved in memory 902.
[0050] Input-output devices 903 can include any component for trafficking data such as ports, antennas (i.e., transceivers), printed conductive paths, and the like. Input- output devices 903 can enable wired communication via USB®, DisplayPort®, HDM1®, Ethernet, and the like. Input-output devices 903 can enable electronic, optical, magnetic, and holographic, communication with suitable memory 903. Input-output devices 903 can enable wireless communication via WiFi®, Bluetooth®, cellular (e.g., LTE®, CDMA®, GSM®, WiMax®, NFC®), Gprocessing system, and the like. Input-output devices 903 can include wired and/or wireless communication pathways.
[0051 ] Sensors 904 can capture physical measurements of environment and report the same to processors 901. Examples of sensors 904 include cameras used to measure (i.e., determine) positioning angle 202. User interface 905 can include displays (e.g., LED touchscreens (e.g., OLED touchscreens), physical buttons, speakers, microphones, keyboards, and the like. Actuators 906 can enable processors 901 to control mechanical forces. For example, actuators may be electronically controllable motors (e.g., motors for moving first and second cutting heads 312, 314, motors for longitudinally translating carriage 302, etc.)

Claims

CLAIMS We claim:
1. A method of cutting a workpiece, the method comprising:
determining a positioning angle defined between the workpiece and a cutting assembly, the cutting assembly comprising a carriage supporting a cutting head, the carriage being longitudinally mobile and the cutting head being transversely mobile along the carriage;
determining a cut path along the workpiece based on the positioning angle; and following the cut path with the cutting head by longitudinally moving the carriage while transversely moving the cutting head along the carriage such that the cutting head experiences simultaneous longitudinal and transverse motion.
2. The method of claim 1 , wherein the workpiece is a rectangular panel, the cut path is parallel with at least one minor side of the workpiece, and the cut path defines a non-zero angle with respect to both the transverse and longitudinal directions.
3. The method of claim 1 , wherein the carriage moves longitudinally, but not transversely, while the cutting head is following the cut path.
4. The method of claim 3, wherein the cut path is a line segment extending from a first major side of the workpiece to an opposing second major side of the workpiece such that by following the cut path, the cutting head severs the workpiece into discrete and detached portions.
5. The method of claim 4, wherein the workpiece is a rectangular panel comprising glass, ceramic, or metal and the cut path is perpendicular to both the first and second major sides of the workpiece.
6. The method of claim 1, wherein the cut path defines a cut angle with respect to the longitudinal axis, a magnitude of the cut angle equaling a magnitude of the positioning angle.
7. The method of claim 1 comprising determining the cut path based on a trigonometric function of the positioning angle.
8. The method of claim 1 further comprising:
prior to determining the positioning angle, cutting the workpiece in the longitudinal direction; and
rotating the workpiece 90° about an axis perpendicular to the longitudinal direction.
9. A method of cutting a workpiece, the method comprising:
determining a positioning angle defined between the workpiece and a cutting assembly, the cutting assembly comprising a carriage supporting a cutting head, the cutting assembly being configured for longitudinal relative motion between the workpiece and the carriage, and the cutting head being transversely mobile along the carriage;
determining a cut path along the workpiece based on the positioning angle; and following the cut path with the cutting head by applying longitudinal relative motion between the workpiece and the carriage while transversely moving the cutting head along the carriage.
10. The method of claim 9, wherein the workpiece is a rectangular panel, the cut path is parallel with at least one minor side of the workpiece, and the cut path defines a non-zero angle with respect to both the transverse and longitudinal directions.
11. A method of cutting a workpiece, the method comprising:
determining a positioning angle defined between the workpiece and a cutting assembly, the cutting assembly comprising a carriage supporting a first and second cutting heads, the carriage being longitudinally mobile, the first and second cutting heads being independently transversely mobile along the carriage;
determining a first and second cut paths along the workpiece based on the positioning angle;
following, with the first cutting head, the first cut path by longitudinally moving the carriage while transversely moving the first cutting head along the carriage such that the first cutting head experiences simultaneous longitudinal and transverse motion; and following, with the second cutting head, the second cut path by longitudinally moving the carriage while transversely moving the second cutting head along the carriage such that the second cutting head experiences simultaneous longitudinal and transverse motion,
wherein the first cutting head begins following the first cut path before the second cutting head begins following the second cut path, the second cutting head begins following the second cut path before the first cutting head completes the first cut path, and the first cutting head completes the first cut path before the second cutting head completes the second cut path.
12. The method of claim 11 , wherein the first and second cut paths have equal lengths.
13. The method of claim 11 comprising:
switching the first cutting head from a disengaged mode to an engaged mode when the first cutting head begins the first cut path, and switching the first cutting head from the engaged mode to the disengaged mode when the first cutting head completes the first cut path;
switching the second cutting head from a disengaged mode to an engaged mode when the second cutting head begins the second cut path, and switching the second cutting head from the engaged mode to the disengaged mode when the second cutting head completes the second cut path;
wherein the first and second cutting heads are capable of cutting the workpiece while in the engaged modes but are incapable of cutting the workpiece while in the disengaged modes;
the first cutting head switching to the engaged mode prior to the second cutting head switching to the engaged mode;
the second cutting head remaining in the engaged mode after the first cutting head returns to the disengaged mode.
14. A system for cuting a workpiece, the system comprising:
a cutting assembly comprising a carriage supporting a cutting head, the carriage configured for longitudinal movement, the cuting head configured for transverse movement along the carriage;
a processing system comprising one or more processors configured to:
determine a positioning angle defined between the workpiece and the cutting assembly;
determine a cut path along the workpiece based on the positioning angle; and cause the cutting head to follow the cut path by causing the carriage to move longitudinally while causing the cutting head to move transversely along the carriage such that the cutting head experiences simultaneous longitudinal and transverse motion.
15. The system of claim 14, wherein the workpiece is a rectangular panel and the one or more processors are configured to:
determine the cut path such that (i) the cut path is parallel with at least one minor side of the workpiece, (ii) the cut path is perpendicular to at least one major side of the workpiece, and (iii) the cut path defines a non-zero angle with respect to both the transverse and longitudinal directions.
16. The system of claim 14, wherein the one or more processors are configured to:
cause the carriage to move longitudinally, but not transversely, while the cutting head follows the cut path.
17. The system of claim 14 wherein the processing system is further configured to:
determine a length of a side of the workpiece;
determine a distance D based on the determined length and the determined positioning angle; and
cause the cutting head to move transversely the distance D along the carriage while the cuting head follows the cut path.
18. The system of claim 14 wherein the one or more processors are configured to:
determine the cut path such that the cut path is a line segment extending from a first side of the workpiece to an opposing second side of the workpiece such that by following the cut path, the cutting head severs the workpiece into discrete and detached portions.
19. The system of claim 14 wherein the one or more processors are configured to:
determine the cut path such that the cut path defines a cut angle with respect to the longitudinal axis, a magnitude of the cut angle equaling a magnitude of the positioning angle.
20. The system of claim 14 wherein the one or more processors are configured to:
determine the cut path based on a trigonometric function of the positioning angle.
PCT/US2020/031552 2019-05-15 2020-05-06 System and method for aligning a workpiece for cutting Ceased WO2020231682A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2021567826A JP7530917B2 (en) 2019-05-15 2020-05-06 SYSTEM AND METHOD FOR ALIGNING A WORKPIECE TO BE STRAIGHTENED - Patent application
KR1020217040579A KR102855852B1 (en) 2019-05-15 2020-05-06 System and method for aligning a workpiece for cutting
CN202080045486.4A CN114025907B (en) 2019-05-15 2020-05-06 System and method for aligning a workpiece for cutting

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201962848096P 2019-05-15 2019-05-15
US62/848,096 2019-05-15

Publications (1)

Publication Number Publication Date
WO2020231682A1 true WO2020231682A1 (en) 2020-11-19

Family

ID=73289942

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2020/031552 Ceased WO2020231682A1 (en) 2019-05-15 2020-05-06 System and method for aligning a workpiece for cutting

Country Status (5)

Country Link
JP (1) JP7530917B2 (en)
KR (1) KR102855852B1 (en)
CN (1) CN114025907B (en)
TW (1) TWI845671B (en)
WO (1) WO2020231682A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117840577A (en) * 2024-01-16 2024-04-09 浙江国高钢品科技有限公司 Riveting processing method, system, storage medium and intelligent terminal
CN119857880A (en) * 2025-03-24 2025-04-22 洛阳亚邦车辆附件有限公司 Cutting device is used in frame production

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116060783A (en) * 2022-12-22 2023-05-05 大族激光科技产业集团股份有限公司 Laser cutting compensation method, device, equipment and storage medium
CN120595727A (en) * 2024-03-05 2025-09-05 深圳市创客工场科技有限公司 Knife cutting path planning method, device, system, storage medium and program product

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4133234A (en) * 1977-04-22 1979-01-09 Gerber Garment Technology, Inc. Method and apparatus for cutting sheet material with improved accuracy
US20050204887A1 (en) * 2004-03-16 2005-09-22 Roland Fries Cutting guide
WO2013062934A2 (en) * 2011-10-24 2013-05-02 Lasermax Roll Systems, Inc. System and method for inline cutting and stacking of sheets for formation of books
KR101407473B1 (en) * 2013-06-10 2014-06-17 배옥임 Apparatus for controlling cutting and polishing machine using pattern mark
JP2018510782A (en) * 2015-03-13 2018-04-19 トルンプフ ヴェルクツォイクマシーネン ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフトTrumpf Werkzeugmaschinen GmbH + Co. KG Machine for cutting plate workpieces

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62212089A (en) * 1986-03-11 1987-09-18 Amada Co Ltd Sheet material processing method for sheet material processing machine
CN1117906A (en) * 1994-09-02 1996-03-06 叶洪源 Correction positioning welding robot system
JP2785767B2 (en) * 1995-09-06 1998-08-13 坂東機工株式会社 Numerical control cutting device for glass plate
US7040204B2 (en) * 2002-10-30 2006-05-09 Mikkelsen Graphic Engineering Method for preparing graphics on sheets
JP2008132616A (en) * 2006-11-27 2008-06-12 Shibuya Kogyo Co Ltd Method and apparatus for cutting brittle material
KR20140144067A (en) * 2013-06-10 2014-12-18 전익희 Image Recognition Step Pressing Apparatus
JP6610026B2 (en) * 2015-06-23 2019-11-27 三星ダイヤモンド工業株式会社 Scribing equipment
CN105397283A (en) * 2015-12-11 2016-03-16 中国电子科技集团公司第四十八研究所 Weld joint track correction method for microwave assembly
JP2018015849A (en) * 2016-07-29 2018-02-01 ブラザー工業株式会社 Cutting device and cutting program
JP2017019290A (en) * 2016-10-17 2017-01-26 坂東機工株式会社 Scribe method and scribe device
CN107486628A (en) * 2017-08-24 2017-12-19 广东工业大学 A kind of laser marking system and laser marking method of online vision guide contraposition
CN109732255A (en) * 2019-03-15 2019-05-10 广东工业大学 A welding method and welding robot

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4133234A (en) * 1977-04-22 1979-01-09 Gerber Garment Technology, Inc. Method and apparatus for cutting sheet material with improved accuracy
US20050204887A1 (en) * 2004-03-16 2005-09-22 Roland Fries Cutting guide
WO2013062934A2 (en) * 2011-10-24 2013-05-02 Lasermax Roll Systems, Inc. System and method for inline cutting and stacking of sheets for formation of books
KR101407473B1 (en) * 2013-06-10 2014-06-17 배옥임 Apparatus for controlling cutting and polishing machine using pattern mark
JP2018510782A (en) * 2015-03-13 2018-04-19 トルンプフ ヴェルクツォイクマシーネン ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフトTrumpf Werkzeugmaschinen GmbH + Co. KG Machine for cutting plate workpieces

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117840577A (en) * 2024-01-16 2024-04-09 浙江国高钢品科技有限公司 Riveting processing method, system, storage medium and intelligent terminal
CN119857880A (en) * 2025-03-24 2025-04-22 洛阳亚邦车辆附件有限公司 Cutting device is used in frame production

Also Published As

Publication number Publication date
JP7530917B2 (en) 2024-08-08
JP2022532591A (en) 2022-07-15
KR102855852B1 (en) 2025-09-08
KR20210156291A (en) 2021-12-24
TWI845671B (en) 2024-06-21
TW202108329A (en) 2021-03-01
CN114025907B (en) 2024-11-19
CN114025907A (en) 2022-02-08

Similar Documents

Publication Publication Date Title
KR102855852B1 (en) System and method for aligning a workpiece for cutting
CN101788805B (en) A high-precision machine vision two-dimensional positioning method based on motion servo correction
US10465821B2 (en) Apparatus and method for detecting piping alignment using image information and laser sensor
US10118227B2 (en) Machine tool and workpiece flattening method
KR101344675B1 (en) substrate processing method
US20050136801A1 (en) Cutting machine for plate-shaped material
CN105607651B (en) A kind of quick vision guide alignment system and method
CN105345254A (en) Calibration method for positional relation between paraxial type visual system and laser vibrating mirror machining system
US9621858B2 (en) Substrate working device
CN102881621A (en) Inverting and aligning method and device
JP2018142572A (en) Package substrate division method
JP2013250259A (en) Substrate inspection device and position correction method thereof
JPWO2014010154A1 (en) Scribing method and scribing apparatus
CN104325361A (en) Positioning device and positioning method thereof for multi-surface milling processing of casting die
JP4986880B2 (en) Tool length compensation method for micromachines and micromilling machines
JP6425009B2 (en) Three-dimensional measuring machine and shape measuring method using the same
CN105880844A (en) Laser cutting method capable of solving anisotropism
JP5072743B2 (en) Micromachine and micromilling machine
CN103419081A (en) Bench synchronous positioning compensation system
CN116453997B (en) Chip positioning method and device
CN115516389A (en) Processing method
CN110763138B (en) Method and device for automatically calibrating machine parameters according to substrate size
JP2005286159A (en) Method for cutting work and cutting apparatus
CN115846462B (en) Precision debugging method for numerical control bending machine
KR102685339B1 (en) Method and apparatus for large-scale laser processing

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20806295

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2021567826

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 20217040579

Country of ref document: KR

Kind code of ref document: A

122 Ep: pct application non-entry in european phase

Ref document number: 20806295

Country of ref document: EP

Kind code of ref document: A1