WO2020224543A1 - Straddle type track beam transporter and use method thereof - Google Patents

Straddle type track beam transporter and use method thereof Download PDF

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Publication number
WO2020224543A1
WO2020224543A1 PCT/CN2020/088349 CN2020088349W WO2020224543A1 WO 2020224543 A1 WO2020224543 A1 WO 2020224543A1 CN 2020088349 W CN2020088349 W CN 2020088349W WO 2020224543 A1 WO2020224543 A1 WO 2020224543A1
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WO
WIPO (PCT)
Prior art keywords
transporter
straddle
driving
longitudinal
brake
Prior art date
Application number
PCT/CN2020/088349
Other languages
French (fr)
Chinese (zh)
Inventor
唐琪
寇卫国
李光均
杜金鹏
叶成诚
杨旭
刘贺
彭瑞强
赵鲲
汪才智
段世华
关华烨
孙启宏
卢涛
Original Assignee
中铁上海工程局集团有限公司
中铁上海工程局集团第一工程有限公司
中铁工程机械研究设计院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 中铁上海工程局集团有限公司, 中铁上海工程局集团第一工程有限公司, 中铁工程机械研究设计院有限公司 filed Critical 中铁上海工程局集团有限公司
Priority to DE212020000274.6U priority Critical patent/DE212020000274U1/en
Publication of WO2020224543A1 publication Critical patent/WO2020224543A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61KAUXILIARY EQUIPMENT SPECIALLY ADAPTED FOR RAILWAYS, NOT OTHERWISE PROVIDED FOR
    • B61K13/00Other auxiliaries or accessories for railways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D3/00Wagons or vans
    • B61D3/16Wagons or vans adapted for carrying special loads
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/16Transporting, laying, removing, or replacing rails; Moving rails placed on sleepers in the track
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B25/00Tracks for special kinds of railways
    • E01B25/08Tracks for mono-rails with centre of gravity of vehicle above the load-bearing rail
    • E01B25/10Mono-rails; Auxiliary balancing rails; Supports or connections for rails

Definitions

  • the invention relates to the field of handling machines, in particular to a straddle-type rail beam handling machine and a method of use thereof.
  • Straddle monorail transportation is a system in which vehicles use a special bogie structure equipped with rubber wheels to hug a precast concrete track beam.
  • Straddle monorail transportation system is an excellent medium-traffic rail transportation system, which has the advantages of strong terrain and landform adaptability, low noise, small turning radius, very strong climbing ability, small occupied area, short construction period, and low investment. Many cities in China are planning and constructing straddle monorail transportation.
  • the purpose of the present invention is to overcome the shortcomings of the prior art and provide a rail beam transporter with a simple structure and convenient use.
  • a straddle type rail beam transporter the transporter includes a hoisting mechanism, the hoisting mechanism is arranged on a cross beam, and the cross beam is connected with a driving device for driving the transporter to move.
  • the driving device includes driving parts arranged at both ends of the beam; the driving part includes a longitudinal beam connected with the transverse beam, and a driving mechanism and a braking mechanism are respectively connected at both ends of the longitudinal beam; the driving mechanism includes a driving wheel vehicle
  • the brake mechanism includes a brake wheel frame, the end of the drive wheel frame away from the longitudinal beam is connected with a driving solid tire; the brake wheel frame is provided with a brake solid tire on the end away from the longitudinal beam
  • the drive wheel frame is provided with a decelerating motor, and the decelerating motor drives the solid tire through a chain drive.
  • the longitudinal beams are connected with the cross beams through a portal frame structure;
  • the portal frame structure includes two mutually parallel legs, the upper ends of the two legs are connected by an end beam; the side of the end beam is connected with the cross beam.
  • the hoisting mechanism includes a pole for supporting the rail beam, and the pole is connected to the cross beam by a steel wire rope.
  • the pole is connected to the wire rope through a linkage mechanism
  • the linkage mechanism includes a hanging plate connected with the wire rope
  • the hanging plate is connected to the pole through a support frame, and both ends of the support frame are hinged to the guide plate and the pole.
  • the transporter also includes a traversing trolley, which includes at least two cross beams, the two cross beams are spaced apart, the traversing trolley is placed above the cross beam, and the steel wire rope is connected to the cross beam by the traversing trolley;
  • the traverse trolley is connected with a traverse oil cylinder for driving the traverse trolley to move laterally; one end of the traverse oil cylinder is connected with the end beam, and the other end is hinged with the traverse trolley.
  • the longitudinal beams are respectively connected with the driving mechanism or the braking mechanism through a rotary reducer.
  • the longitudinal beam is connected with the brake mechanism through an equalization system;
  • the equalization system includes a telescopic sleeve, and the longitudinal beam is connected with the brake mechanism through the telescopic sleeve.
  • the telescopic sleeve includes an outer sleeve connected to the longitudinal beam, and an inner sleeve is sleeved inside the outer sleeve.
  • the longitudinal beam is connected with a rotary reducer through the telescopic sleeve; the telescopic sleeve is connected to the brake wheel through the rotary reducer
  • the frame is connected; an equalizing oil cylinder is arranged in the telescopic sleeve; one end of the equalizing oil cylinder is connected with the inner wall of the outer sleeve, and the other end is connected with the inner wall of the inner sleeve.
  • a method for using a straddle-type track beam transporter includes the following steps:
  • Step S101 take the beam; the two conveying machines travel empty to the beam taking pedestal at the tunnel entrance, install the hoisting mechanism and take the beam at a predetermined position on the pre-placed track beam;
  • Step S102 transport the beam; the two transporters move in linkage to move the beam and move forward synchronously; the transporters independently control the steering to ensure that the transporter has a sufficient safe distance from the tunnel wall and the anchor box base;
  • Step S103 drop the beam; the hoisting mechanisms of the two conveyors slowly drop the track beam, and finally the track beam is installed in place after mediation;
  • step S104 after the above steps are completed, the transport operation of the track beam is completed, and after the beam drop is completed, the two transporters each walk to the tunnel entrance and wait for the next rail beam to be lifted.
  • the present invention discloses a new type of track beam transporter.
  • the transporter disclosed in the present invention has convenient operation and a wide application range, and can be set by the rotary reducer, the telescopic sleeve and the equalizing cylinder. Therefore, the conveying machine disclosed in the present invention can be independently regulated according to the terrain, ensuring that the whole machine travels with three-point support, and is automatically balanced, and will not cause a certain tire to hang in the air and the mast structure to be twisted due to high and low road conditions.
  • Figure 1 shows a front view of the transporter of the present invention.
  • Figure 2 shows a right side view of the carrier of the present invention.
  • Figure 3 shows a top view of the conveyor of the present invention.
  • Figures 4A to 4E show schematic diagrams of the method of transporting and erecting track beams of the transporter of the present invention.
  • Figure 5 shows a schematic diagram of the conveyor of the present invention transporting a rail beam on a curve.
  • Figure 6 shows a schematic diagram of the transporter of the present invention transporting the rail beam on a ramp.
  • Figure 7 shows a schematic structural diagram of the hoisting mechanism of the present invention.
  • Mast structure 1-1. Cross beam, 1-2. End beam, 1-3. Outrigger, 1-4. Longitudinal beam; 2. Transverse trolley, 2-1. Fixed pulley group, 2-2. Traverse oil tank, 2-3. Traverse trolley; 3. Lifting mechanism, 4. Hoisting mechanism, 4-1. Moving pulley block, 4-2. Hanging plate, 4-3. Support frame, 4-4. Pole; 5. Drive wheel set, 5-1. Drive wheel frame, 5-2. Chain drive, 5-3. Geared motor, 5-4. Rotary reducer, 5-5. Half axle axle, 5-6 .Solid tires; 6. Brake balance wheel set, 6-1. Brake wheel frame, 6-2. Normally closed brake, 6-3, telescopic sleeve, 6-4. Balance cylinder, 6-5. Turning card seat, 6-6. Guide column; 7. Steel wire rope; 8. Track beam; 9. Tunnel.
  • a straddle-type track beam transporter characterized in that the transporter includes a hoisting mechanism 4, the hoisting mechanism 4 is arranged on a beam, and the beam is connected with a driving device for driving the transporter to move;
  • the device includes driving components arranged at both ends of the cross beam; the driving components include longitudinal beams 1-4 connected to the cross beams, and the two ends of the longitudinal beams 1-4 are respectively connected with a driving mechanism 5 and a braking mechanism;
  • the driving mechanism 5 includes a drive wheel frame 5-1;
  • the braking mechanism includes a brake wheel frame 6-1, and a driving solid tire is provided on one end of the drive wheel frame 5-1 away from the longitudinal beam 1-4; Braking solid tires are provided on the end of the brake wheel frame 6-1 away from the longitudinal beam 1-4;
  • the driving wheel frame 5-1 is provided with a geared motor 5-3, and the geared motor 5-3 passes through a chain
  • the transmission 5-2 drives the solid tire;
  • the lifting mechanism 4 includes a pole 4-4 for supporting the
  • the driving device plays the role of driving the movement of the conveyor, thereby realizing the hoisting operation of the rail beam 8.
  • the setting of -3 can be used to drive the solid tire to move, so that the transporter can move on the track, so that the rail beam 8 to be hoisted can be transported to a specific station, thereby realizing the design requirements of the present invention.
  • a driving component is connected to both sides of the beam.
  • a driving mechanism 5 and a braking mechanism are respectively provided at both ends of the longitudinal beams 1-4, so that the entire conveyor supports the beam at four points, which can ensure the stability of the entire device.
  • multiple driving mechanisms 5 and braking mechanisms can be arranged on one longitudinal beam 1-4, the purpose is to realize the driving and braking of the transporter, where the number of driving mechanisms and braking mechanisms is determined according to actual requirements Setting; and in the present invention, in order to better ensure the braking operation of the entire device, the braking mechanism also includes a normally closed brake 6-2, the braking solid tire and normally closed brake 6-2 can rotate Partially fixed connection; the brake of the entire device is realized by the braking operation of the normally closed brake 6-2, so that the conveying device is more controllable and the actual use effect is guaranteed; the structure of the brake here is a well-known technology, and the existing For the braking structure of automobiles or ordinary battery vehicles, the purpose is to brake and decelerate, which is a well-known technology among those skilled in the art; of course, as an optimization, in the present invention, the driving wheel is at the rear end and the steering wheel is at the front end. Reduce the wear of the front wheels, but also facilitate the subsequent steering operation and the smoothness of
  • the longitudinal beams 1-4 are connected to the cross beams through the portal frame structure 1;
  • the portal frame structure 1 includes two mutually parallel legs 1-3, and the two legs 1- 3 The upper end is connected by the end beam 1-2; through the arrangement of the legs 1-3 and the end beam 1-2, from the front view, the door frame structure 1 is an inverted U-shaped structure, and the The cooperation of the beams also makes the two opposing gantry structures 1 form a large inverted U-shaped structure, which is similar to the traditional gantry structure.
  • the inside of the conveying machine disclosed in the present invention has a larger middle space. , So as to better realize the lifting and falling of the track beam 8, avoid the interference of the track beam 8 movement caused by too many parts, and also facilitate the smoothness of the transporter when running on the curve, reduce the movement interference between components and increase the wire rope Life.
  • the pole 4-4 is connected to the wire rope through a linkage mechanism, and the linkage mechanism includes a hanging plate 4-2 connected to the wire rope, and the hanging plate is connected to the pole 4 through the support frame 4-3.
  • the linkage mechanism includes a hanging plate 4-2 connected to the wire rope, and the hanging plate is connected to the pole 4 through the support frame 4-3.
  • the connection mode of the pole 4-4 and the steel wire is optimized, which facilitates the connection of the pole 4-4 Space layout, and because the two ends of the support frame 4-3 are respectively hinged with the guide plate and the pole 4-4, in actual operation, the support frame 4-3 is a wedge-shaped block structure, that is, the support frame 4-3 has a large upper end and a small lower end This makes the rail beam 8 placed on the pole 4-4, because the pole 4-4 is deformed, the upper and lower ends of the support frame 4-3 will move.
  • the rail beam 8 can be placed on the pole 4 4, when lifting and receiving force, the inner side of the support frame 4-3 can be attached to the outer side of the track beam 8, which can be used to clamp the track beam 8 to prevent the track beam 8 from tilting; in the present invention, the upper end of the support frame There is an extrusion protrusion, the extrusion protrusion 4-3-1 is connected with the support frame by bolts; the arrangement of the extrusion protrusion 4-3-1 makes the distance between the upper ends of the support frame further reduced, and better To ensure the extrusion and fixation of the track beam.
  • the hanging plate 4-2 in the present invention is connected to the steel wire rope through the movable pulley group 4-1; the arrangement of the movable pulley group 4-1 can facilitate the connection of the steel wire rope, and at the same time, it can be connected with the wire rope installed on the traverse trolley.
  • the fixed pulley block is matched with the hoist set on the longitudinal beam or the gantry structure to change the length of the wire rope, which is convenient for the subsequent hoisting operation; the conveyer disclosed in the present invention can also ensure the track beam on the ramp.
  • the movable pulley set 4-1 and the fixed pulley set of the present invention belong to a conventional structure. It is the traditional fixed pulley, movable pulley and related accessories, which belong to the conventional structure in the field; it will not be repeated here.
  • the transporter in the present invention further includes a traverse trolley 2-3, the transporter includes at least two cross beams, the two cross beams are spaced apart, and the traverse trolley 2-3 is placed above the cross beam.
  • the steel wire rope is connected to the crossbeam through the traverse trolley 2-3; the traverse trolley 2-3 is connected with a traverse oil cylinder 2-2 for driving the traverse trolley 2-3 to move laterally; the traverse oil cylinder 2-2 One end is connected to the end beam 1-2, and the other end is hinged to the lateral movement trolley 2-3; through the arrangement of the lateral movement trolley 2, the lateral position of the rail beam 8 can be changed, which can better satisfy the requirements in the subsequent
  • the horizontal adjustment requirements for beams, falling beams and curved travel of course, in order to avoid the interference of the movement of the steel wire ropes, fixed pulley sets 2-1 are set on both sides of the traverse trolley 2, and the steel wire ropes pass through the fixed pulley sets and movable pulley sets 4-1 respectively. It is connected with the linkage mechanism;
  • the longitudinal beams 1-4 in the present invention are respectively connected to the driving mechanism 5 or the braking mechanism through the rotary reducer 5-4; the setting of the rotary reducer 5-4 can be used to realize the movement of the entire device Steering, through the use of the above rotary reducer, each driving mechanism and braking mechanism in the present invention can be independently steered.
  • the whole machine has the functions of straight travel, oblique travel and figure-eight steering, and can be adapted to the transporter in practice Curve walking ensures the actual use effect.
  • a method for using a straddle-type rail beam 8 transporter includes the following steps:
  • Step S101 take the beam;
  • the two conveying machines travel empty to the beam taking pedestal at the tunnel entrance, install the hoisting mechanism 4 at a predetermined position on the pre-placed track beam 8 and take the beam;
  • Step S102 transport the beam; the two conveyors move in linkage and move the beam forward synchronously; the conveyors independently control the steering to ensure that the conveyor has a sufficient safety distance from the tunnel wall and anchor box base; balance the two brakes and balance the wheel sets
  • the oil circuit of the oil cylinder is connected with each other, the oil cylinder is automatically balanced, and the running wheel set and the brake equalizing wheel set form a three-point balanced running system;
  • Step S103 adjust before dropping the beam; link the longitudinal moving conveyor to align the horizontal position of the center of the beam support with the horizontal position of the anchor box; single-action control the horizontal moving frame, adjust the beam horizontally, so that the center line of the support is aligned with the center line of the anchor box
  • the adjustment is to realize the lateral adjustment of the track beam through the lateral movement of the lateral movement of the trolley.
  • the movement of the driving mechanism and the braking mechanism the movement of the lateral movement of the trolley can be carried out in the vertical direction, so that the position of the track beam can be adjusted to ensure The accuracy of the track beam drop point;
  • Step S104 drop the beam; the 4 sets of lifting systems of the two conveyors slowly drop the track beam 8 in linkage, a certain lifting system adjusts the cross slope of the track beam 8 in a single action, and finally installs it in place;
  • step S105 the two conveyors each walk to the tunnel entrance and wait for the next rail beam 8 to be lifted.
  • the transporter may include a gantry structure 1, a traverse trolley 2, a lifting mechanism 3, a hoisting mechanism 4, a driving mechanism 5, a braking mechanism 6, and a wire rope 7.
  • the lower part of the gantry structure 1 on both sides has no transverse
  • the connected portal frame structure, the middle space is used for the lifting and falling of the track beam 8
  • the lateral movement trolley 2 can move laterally on the upper part of the portal frame structure
  • the lifting mechanism 3, the hoisting mechanism 4 and the steel wire rope 7 are common
  • the hoisting system is formed to hoist and lower the track beam 8.
  • the hoisting mechanism 3 mainly includes components such as winches.
  • the hoisting mechanism drives the wire rope to move to realize the movement of the wire rope to drive the related parts connected to it, thereby driving the movement of the track beam, and finally realizes the Adjustment of the upper and lower positions of the track beam; and the present invention is provided with at least two starting mechanisms, and the two lifting mechanisms 3 are symmetrically arranged at the lower part of the longitudinal beams 1-4; the two lifting mechanisms 3 can be single-moved or linked , In order to meet the requirements of the horizontal slope drop beam alignment of the rail beam 8 when the force of the steel ropes 7 on both sides is different due to the deviation of the center of gravity of the curved track beam 8 and there is a lateral superelevation.
  • the driving mechanism 5 and the braking mechanism 6 are both fixedly connected to the lower part of the mast structure 1.
  • the horizontal left and right wheels are on the same axis as the driving mechanism 5, and the other axis is the braking mechanism 6.
  • a longitudinal beam is connected separately
  • the upper part of the leg 1-3 is fixed to the end beam 1-2, and the lower part is connected to the longitudinal beam 1-4.
  • the leg, the end beam and the longitudinal beam form a support frame, and because the present invention actually It is a symmetrical structure, so in the present invention, a door frame structure is provided on the longitudinal beams on both sides to form a vertical frame on both sides together, and the vertical frames on both sides are connected to form a door via the beam 1-1.
  • the frame structure realizes the erection operation of the cross beam and increases the passability of the entire device.
  • the cross beam of the present invention is directly connected to the side of the end beam, which can be welded or provided with slots or holes on the end beam.
  • the end beam and the cross beam are connected by bolts, which can be set according to the needs; at the same time, there are at least two cross beams in the present invention, and the two cross beams are spaced apart, and the steel wire 7 can pass between the cross beams 1-1 to avoid The presence of beams affects the layout of the wire rope;
  • the traverse trolley 2 is arranged above the cross beam, and the traverse trolley can move on the cross beam.
  • the traverse trolley is connected with a traverse oil cylinder, and a fixed pulley block is also provided on the side of the traverse trolley.
  • the trolley 2-3 is placed above the cross beam 1-1
  • the fixed pulley block 2-1 is fixed to the side surfaces of both ends of the traversing trolley 2-3 through pins
  • one end of the traversing oil cylinder 2-2 is connected to the traversing trolley 2-3.
  • the upper part is hinged, and the other end is hinged with the end beam 1-2.
  • the horizontal movement trolley 2 can move left and right along the beam 1-1 to meet the horizontal adjustment requirements when taking beams, falling beams and walking in curves. .
  • the present invention also includes a hoisting mechanism.
  • the hoisting mechanism 4 is hoisted under the traverse trolley 2 by a wire rope 7 wound on the movable pulley 4-1; the movable pulley 4-1 and the hanging plate 4-2 pass between Joint bearing 4-2-1 articulation; in addition to the size of the joint bearing for connection, the joint bearing can also be used as the connection point in other movable connection methods in this application, such as the support frame and the pole, between the support frame and the hanging plate, etc.;
  • the conveying machine disclosed in the present invention can adapt to the curved track beam 8 or the angle generated between the track beam 8 and the transverse trolley 2 after traversing; as a greater optimization, the support frame of the present invention
  • the upper end of 4-3 is hinged with the hanging plate 4-2, and the lower end is hinged with the pole 4-4; the pole 4-4 is carried on the bottom of the rail beam 8, and the support frame 4-3 bears on both sides of the rail beam 8;
  • the upper hinge point of the support frame 4-3 has a tendency to move inward.
  • the horizontal component of the hinge point on the frame 4-3 clamps the rail beam 8 to maintain the lateral stability of the rail beam 8 during transportation and hoisting, and to adapt to the deviation of the center of gravity of the curved beam.
  • the above-mentioned driving mechanism includes a driving wheel frame, the driving wheel frame 5-1 is fixedly connected to the lower part of the longitudinal beam 1-4 through a rotary reducer 5-4, and the driving wheel frame 5-1 is connected to the half-axle vehicle through fasteners
  • the bridge 5-5 is used to support and drive the solid tire 5-6;
  • the drive wheel frame 5-1 is provided with a base on which the gear motor 5-3 is installed, and the gear motor 5-3 drives the solid tire 5 through the chain transmission 5-2. 6;
  • the brake mechanism in the present invention includes a brake wheel frame, which is connected to the longitudinal beam through a rotary reducer; the above structure can be used to drive the conveyer and act as a more Great optimization.
  • the reduction motor 5-3 is arranged on the same plane as the driving solid tire 5-6.
  • the lateral space occupied by the driving wheel set 5 is effectively saved, and the use effect of the present invention is optimized; and,
  • Each rotary reducer 5-4 can be independently rotated to drive the driving mechanism or the braking mechanism to steer, so as to adapt to the curve walking of the conveyor, adjust the lateral gap between it and the tunnel 9 and the erected track beam 8, and the fall of the track beam 8. Beam counterpoint.
  • the present invention also has an equalization system.
  • the equalization system is set in the rotary reducer connected to the side beam support, and the equalization system is connected to the brake wheel frame through the rotary reducer;
  • the equalization system includes a telescopic sleeve ,
  • the telescopic sleeve includes an outer sleeve and an inner sleeve;
  • the outer sleeve of the telescopic sleeve 6-3 in the equalization system 6 is fixedly connected to the longitudinal beams 1-4, and the brake wheel frame 6-1 is fixedly connected to the longitudinal reducer 5-4
  • the lower part of the inner sleeve of the telescopic sleeve 6-3, the non-rotating part of the normally closed brake 6-2 is installed on the brake wheel frame 6-1 through fasteners, and the solid tire and the normally closed brake 6-2 can be rotated Partially fixed, the normally closed brake 6-2 can support and brake the solid tire; that is, the normally closed brake is set
  • the inner and outer sleeves of the telescopic sleeve 6-3 are of round tube structure, which is easy to be processed to a matching size, is more conducive to controlling the gap between the inner and outer sleeves, and better overcomes the influence of horizontal forces on the inner and outer sleeves during walking;
  • a balancing cylinder 6-4 is installed inside the telescopic sleeve 6-3.
  • the balancing cylinder 6-4 can drive the inner and outer sleeves of the telescopic sleeve 6-3 to slide up and down;
  • the bottom plate of the inner sleeve of the telescopic sleeve 6-3 is provided with a guide column 6- 6 and it is stuck in the anti-rotation card seat 6-5 installed at the end of the longitudinal beam 1-4.
  • the rotary reducer 5-4 drives the brake balance wheel group 6 to turn, it can avoid the inner telescopic sleeve 6-3.
  • the sleeve rotates together.
  • the oil paths of the two equalizing oil cylinders 6-4 can be independent or connected to each other.
  • a control valve is provided on the connecting oil path pipeline of the two equalizing oil cylinders.
  • the type of the control valve is set according to needs, and the purpose is to enable the communication of the connecting oil path. Just break; during the moving process of the transporter, the oil passages of the two equalizing cylinders 6-4 are connected to each other.
  • the free contraction or extension of the equalizing cylinders 6-4 achieves the purpose of automatically adjusting the six wheel pressures of the two equalizing wheels to ensure The whole machine is supported at three points to maintain a balance. There will be no tire hanging and the mast structure 1 being twisted due to high and low road conditions.
  • the oil circuit of the two equalizing cylinders 6-4 can be They are independent of each other, and they are controlled to rise and fall to make the mast structure 1 close to the level. After the adjustment is completed, restore the oil passages of the two equalizing cylinders 6-4 to a connected state, and continue walking.
  • Step S101 take the beam; the two conveying machines travel empty to the beam taking pedestal at the tunnel entrance, install the hoisting mechanism 4 at the predetermined position on the pre-placed track beam 8 and take the beam.
  • step S102 the beam is transported; the two conveyors move in linkage to move the beam forward in synchronization.
  • the transfer machines independently control the steering to ensure that the transfer machine has a sufficient safety distance from the tunnel wall and anchor box base. Connect the balance cylinder oil paths of the two brake balance wheel sets to each other, the cylinders are automatically balanced, and the running wheel set and the brake balance wheel set form a three-point balanced running system.
  • Step S103 adjust before dropping the beam; link the longitudinal moving conveyor to align the horizontal position of the center of the beam support with the horizontal position of the anchor box; single-action control the horizontal moving frame, adjust the beam horizontally, so that the center line of the support is aligned with the center line of the anchor box .
  • Step S104 drop the beam; the four sets of lifting systems of the two conveyors slowly drop the track beam 8 in linkage, and a certain lifting system adjusts the cross slope of the track beam 8 in a single action, and finally installs it in place.
  • step S105 the two conveying machines each walk to the tunnel entrance and wait for the next rail beam 8 to be lifted.
  • the curve section transports the beam; during the traveling process of the conveyor, according to the angle between the track beam 8 and the gantry structure 1, the traverse cylinder 2-2 is used to drive the transverse movement of the traverse frame to ensure that the track beam 8 and the gantry structure 1 There is sufficient safety distance between.
  • the ramp section transports the beam; when the loader is running on a large ramp, the whole machine needs to be leveled, the oil circuits of the two equalizing cylinders are adjusted to be independent of each other, and the equalizing cylinders are controlled to lift and level the mast structure at the same time or separately. ; After the adjustment is completed, adjust the oil circuits of the two equalizing cylinders back to the connected state, and the conveyor continues to move.
  • the lower part of the gantry structure 1 is a gantry frame structure without lateral connection, which can meet the lifting and falling of the track beam 8; the walking wheel set is driven by the chain 5-2 to realize the reduction motor 5-3 and the solid tire are arranged on the same plane ,
  • the brake balance wheel set is arranged directly above the solid tire with a balance system consisting of a telescopic sleeve 6-3 and a balance cylinder, which effectively saves the lateral space occupied by the transporter, so that the transporter can adapt to the track beam 8 transportation in the tunnel. Erection conditions;
  • the two equalizing cylinders connected by the oil circuit can contract or extend freely, which can automatically adjust the wheel pressure of the two brake equalizing wheel sets to ensure that the whole machine travels with three-point support, automatically equalized, and will not appear due to high and low road conditions. A certain tire is suspended in the air and the mast structure 1 is twisted.
  • Both the running wheel group and the brake equalizing wheel group are equipped with a rotary reducer 5-4, the whole machine can realize oblique and eight-shaped steering; the horizontal movement of the trolley 2 can adjust the transverse direction of the track beam 8 and the mast structure 1.
  • Clearance; the movable pulley block 4-1 of the hoisting mechanism 4 is hinged with the hoisting plate 4-2 through joint bearings, which can adapt to the curved track beam 8 or the angle generated between the track beam 8 and the transverse trolley 2 after traversing, above
  • the advantages enable the transporter to adapt to the transportation and erection conditions of the track beam 8 with a small curve of R100m;
  • the running wheels are all rubber solid tires, which have high friction with the ground and do not damage the tunnel floor during operation; the normally closed brake 6-2 installed on the running wheels can ensure the safe braking of the transporter on the big ramp.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Transportation (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

Disclosed are a straddle type track beam transporter and a use method thereof, relating to the field of transporters. The transporter comprises a hoisting mechanism (4), wherein the hoisting mechanism (4) is arranged on a cross beam (1.1), and the cross beam (1.1) is connected with a drive device for driving the transporter to move. The structural design is optimized such that the transporter has the advantages of convenient operation and wide application scope.

Description

一种跨座式轨道梁搬运机及其使用方法Straddle type track beam transporter and its use method 技术领域Technical field
本发明涉及搬运机领域,具体来说是一种跨座式轨道梁搬运机及其使用方法。The invention relates to the field of handling machines, in particular to a straddle-type rail beam handling machine and a method of use thereof.
背景技术Background technique
跨座式单轨交通是车辆利用装有胶轮的特殊转向架结构环抱在一条预制混凝土轨道梁上行驶的系统。跨座式单轨交通系统是一种优良的中运量轨道交通系统,具有地形地貌适应能力强、噪声低、转弯半径小、爬坡能力非常强、占用面积小,建设周期短、投资低等优点,国内很多城市正在规划和建设跨座式单轨交通。Straddle monorail transportation is a system in which vehicles use a special bogie structure equipped with rubber wheels to hug a precast concrete track beam. Straddle monorail transportation system is an excellent medium-traffic rail transportation system, which has the advantages of strong terrain and landform adaptability, low noise, small turning radius, very strong climbing ability, small occupied area, short construction period, and low investment. Many cities in China are planning and constructing straddle monorail transportation.
目前,轨道梁运输、架设方法大多采用大型专用平板车运送梁片、两台大型汽车吊联合吊装的工法完成。而在隧道内空间狭小,大型汽车吊无法施工。At present, most of the rail beam transportation and erection methods are carried out by large-scale special flatbed trucks to transport beams, and two large-scale truck cranes combined hoisting. However, the space in the tunnel is small, and large truck cranes cannot be used for construction.
若采用传统的钢轮钢轨走行模式的轮轨式龙门吊施工,则因钢轮钢轨间的摩擦力不足,不能适应60‰大坡道的轨道梁运输、架设工况,且在隧道内铺设钢轨成本高,工作量繁复。If the traditional wheel-rail gantry crane construction is adopted, the friction between the steel-wheel rails is insufficient, and it cannot adapt to the 60‰ large ramp rail beam transportation and erection conditions, and the cost of laying rails in the tunnel High and heavy workload.
基于以上问题,一种能够解决上述问题的新型搬运机是现在所需要的。Based on the above problems, a new type of conveying machine that can solve the above problems is now needed.
发明内容Summary of the invention
本发明的目的在于克服现有技术的不足,提供一种结构简单,并且使用方便的轨道梁搬运机。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a rail beam transporter with a simple structure and convenient use.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above objectives, the technical solutions adopted by the present invention are:
一种跨座式轨道梁搬运机,所述搬运机包括吊装机构,所述吊装机构设置在横梁上,所述横梁连接有用于驱动搬运机移动的驱动装置。A straddle type rail beam transporter, the transporter includes a hoisting mechanism, the hoisting mechanism is arranged on a cross beam, and the cross beam is connected with a driving device for driving the transporter to move.
所述驱动装置包括设置在横梁两端的驱动部件;所述驱动部件包括与横梁相连接的纵梁,所述纵梁两端分别连接有驱动机构和制动机构;所述驱动机构包括驱动轮车架;所述制动机构包括制动轮车架,所述驱动轮车架远离纵梁的一端连接有驱动实心轮胎;所述制动轮车架远离纵梁的一端上设有制动实心轮胎;所述驱动轮车架上设有减速电机,所述减速电机通过链传动驱动实心轮胎。The driving device includes driving parts arranged at both ends of the beam; the driving part includes a longitudinal beam connected with the transverse beam, and a driving mechanism and a braking mechanism are respectively connected at both ends of the longitudinal beam; the driving mechanism includes a driving wheel vehicle The brake mechanism includes a brake wheel frame, the end of the drive wheel frame away from the longitudinal beam is connected with a driving solid tire; the brake wheel frame is provided with a brake solid tire on the end away from the longitudinal beam The drive wheel frame is provided with a decelerating motor, and the decelerating motor drives the solid tire through a chain drive.
所述纵梁通过门架结构与横梁相连接;所述门架结构包括两个相互平行的支腿,两个所述支腿上端通过端梁相连接;所述端梁侧面与横梁相连接。The longitudinal beams are connected with the cross beams through a portal frame structure; the portal frame structure includes two mutually parallel legs, the upper ends of the two legs are connected by an end beam; the side of the end beam is connected with the cross beam.
所述吊装机构包括用于支撑轨道梁的扁担,所述扁担通过钢丝绳与横梁相连接。The hoisting mechanism includes a pole for supporting the rail beam, and the pole is connected to the cross beam by a steel wire rope.
所述扁担通过联动机构与钢丝绳相连接,所述联动机构包括与钢丝绳相连接的吊板,所述吊板通过支撑架与扁担相连接,所述支撑架两端分别与导板和扁担相铰接。The pole is connected to the wire rope through a linkage mechanism, the linkage mechanism includes a hanging plate connected with the wire rope, the hanging plate is connected to the pole through a support frame, and both ends of the support frame are hinged to the guide plate and the pole.
所述搬运机还包括横移小车,所述搬运机至少包括两个横梁,两个横梁间隔分布,所述横移小车放置在横梁上方,所述钢丝绳通过横移小车与横梁相连接;所述横移小车连接有用于驱动横移小车横向移动的横移油缸;所述横移油缸一端与端梁相连接,另一端与横移小车相铰接。The transporter also includes a traversing trolley, which includes at least two cross beams, the two cross beams are spaced apart, the traversing trolley is placed above the cross beam, and the steel wire rope is connected to the cross beam by the traversing trolley; The traverse trolley is connected with a traverse oil cylinder for driving the traverse trolley to move laterally; one end of the traverse oil cylinder is connected with the end beam, and the other end is hinged with the traverse trolley.
所述纵梁分别通过回转式减速机与驱动机构或者制动机构相连接。The longitudinal beams are respectively connected with the driving mechanism or the braking mechanism through a rotary reducer.
所述纵梁通过均衡系统与制动机构相连接;所述均衡系统包括伸缩套,所述纵梁通过伸缩套与制动机构相连接。The longitudinal beam is connected with the brake mechanism through an equalization system; the equalization system includes a telescopic sleeve, and the longitudinal beam is connected with the brake mechanism through the telescopic sleeve.
所述伸缩套包括与纵梁相连接的外套,在外套内部套接有内套,所述纵梁通过伸缩套连接有回转式减速机;所述伸缩套通过回转式减速机与制动轮车架相连接;所述伸缩套内设有均衡油缸;所述均衡油缸一端与外套内壁相连接,另一端与内套内壁相连接。The telescopic sleeve includes an outer sleeve connected to the longitudinal beam, and an inner sleeve is sleeved inside the outer sleeve. The longitudinal beam is connected with a rotary reducer through the telescopic sleeve; the telescopic sleeve is connected to the brake wheel through the rotary reducer The frame is connected; an equalizing oil cylinder is arranged in the telescopic sleeve; one end of the equalizing oil cylinder is connected with the inner wall of the outer sleeve, and the other end is connected with the inner wall of the inner sleeve.
一种跨座式轨道梁搬运机的使用方法,所述使用方法包括如下步骤:A method for using a straddle-type track beam transporter, the method of use includes the following steps:
步骤S101,取梁;两台搬运机分别空车走行至隧道口取梁台座处,在预先放置的轨道梁上的既定位置安装吊装机构并取梁;Step S101, take the beam; the two conveying machines travel empty to the beam taking pedestal at the tunnel entrance, install the hoisting mechanism and take the beam at a predetermined position on the pre-placed track beam;
步骤S102,运梁;两台搬运机走行联动,同步吊梁前行;搬运机各自独立控制转向,保证搬运机与隧道壁和锚箱基座有足够的安全距离;Step S102, transport the beam; the two transporters move in linkage to move the beam and move forward synchronously; the transporters independently control the steering to ensure that the transporter has a sufficient safe distance from the tunnel wall and the anchor box base;
步骤S103,落梁;两台搬运机的吊装机构缓慢下落轨道梁,最后经过调解使得轨道梁安装就位;Step S103, drop the beam; the hoisting mechanisms of the two conveyors slowly drop the track beam, and finally the track beam is installed in place after mediation;
步骤S104,上述步骤完成后,对轨道梁的搬运操作完成,落梁完成后,上述两台搬运机各自走行至隧道口,等待取吊下一榀轨道梁。In step S104, after the above steps are completed, the transport operation of the track beam is completed, and after the beam drop is completed, the two transporters each walk to the tunnel entrance and wait for the next rail beam to be lifted.
本发明的优点在于:The advantages of the present invention are:
本发明公开了一种新型的的轨道梁搬运机,通过优化结构设计,使得本发明公开的搬运机具有操作方便,适用范围广,并且通过回转式减速机、伸缩套以及均衡油缸的设置,可以使得本发明公开的搬运机可以根据地形自主调控的,确保整机走行三点支撑,自动均衡,不会因高低起伏的路面情况而出现某个轮胎悬空,门架结构受扭的现象。The present invention discloses a new type of track beam transporter. Through optimized structural design, the transporter disclosed in the present invention has convenient operation and a wide application range, and can be set by the rotary reducer, the telescopic sleeve and the equalizing cylinder. Therefore, the conveying machine disclosed in the present invention can be independently regulated according to the terrain, ensuring that the whole machine travels with three-point support, and is automatically balanced, and will not cause a certain tire to hang in the air and the mast structure to be twisted due to high and low road conditions.
附图说明Description of the drawings
下面对本发明说明书各幅附图表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in each figure of the specification of the present invention and the marks in the figure:
图1显示了本发明的搬运机的主视图。Figure 1 shows a front view of the transporter of the present invention.
图2显示了本发明的搬运机的右视图。Figure 2 shows a right side view of the carrier of the present invention.
图3显示了本发明的搬运机的俯视图。Figure 3 shows a top view of the conveyor of the present invention.
图4A至图4E显示了本发明搬运机的运输、架设轨道梁的方法示意图。Figures 4A to 4E show schematic diagrams of the method of transporting and erecting track beams of the transporter of the present invention.
图5显示了本发明的搬运机在曲线运输轨道梁的示意图。Figure 5 shows a schematic diagram of the conveyor of the present invention transporting a rail beam on a curve.
图6显示了本发明的搬运机在坡道运输轨道梁的示意图。Figure 6 shows a schematic diagram of the transporter of the present invention transporting the rail beam on a ramp.
图7显示了本发明中吊装机构的结构示意图。Figure 7 shows a schematic structural diagram of the hoisting mechanism of the present invention.
附图标记:Reference signs:
1.门架结构、1-1.横梁、1-2.端梁、1-3.支腿、1-4.纵梁;2.横移小车、2-1.定滑轮组、2-2.横移油缸、2-3.横移小车;3.起升机构、4.吊装机构、4-1.动滑轮组、4-2.吊板、4-3.支撑架、4-4.扁担;5.驱动轮组、5-1.驱动轮车架、5-2.链传动、5-3.减速电机、5-4.回转式减速机、5-5.半轴车桥、5-6.实心轮胎;6.制动均衡轮组、6-1.制动轮车架、6-2.常闭式制动器、6-3、伸缩套、6-4.均衡油缸、6-5.防转卡座、6-6.导向柱;7.钢丝绳;8.轨道梁;9.隧道。1. Mast structure, 1-1. Cross beam, 1-2. End beam, 1-3. Outrigger, 1-4. Longitudinal beam; 2. Transverse trolley, 2-1. Fixed pulley group, 2-2. Traverse oil tank, 2-3. Traverse trolley; 3. Lifting mechanism, 4. Hoisting mechanism, 4-1. Moving pulley block, 4-2. Hanging plate, 4-3. Support frame, 4-4. Pole; 5. Drive wheel set, 5-1. Drive wheel frame, 5-2. Chain drive, 5-3. Geared motor, 5-4. Rotary reducer, 5-5. Half axle axle, 5-6 .Solid tires; 6. Brake balance wheel set, 6-1. Brake wheel frame, 6-2. Normally closed brake, 6-3, telescopic sleeve, 6-4. Balance cylinder, 6-5. Turning card seat, 6-6. Guide column; 7. Steel wire rope; 8. Track beam; 9. Tunnel.
具体实施方式Detailed ways
下面对照附图,通过对最优实施例的描述,对本发明的具体实施方式作进一步详细的说明。With reference to the accompanying drawings, the specific implementation of the present invention will be further described in detail through the description of the best embodiment.
一种跨座式轨道梁搬运机,其特征在于,所述搬运机包括吊装机构4,所述吊装机构4设置在横梁上,所述横梁连接有用于驱动搬运机移动的驱动装置;所述驱动装置包括设置在横梁两端的驱动部件;所述驱动部件包括与横梁相连接的纵梁1-4,所述纵梁1-4两端分别连接有驱动机构5和制动机构;所述驱动机构5包括驱动轮车架5-1;所述制动机构包括制动轮车架6-1,所述驱动轮车架5-1远离纵梁1-4一端上设有驱动实心轮胎;所述制动轮车架6-1远离纵梁1-4一端上设有制动实心轮胎;所述驱动轮车架5-1上设有减速电机5-3,所述减速电机5-3通过链传动5-2驱动实心轮胎;所述吊装机构4包括用于支撑轨道梁8的扁担4-4,所述扁担4-4通过钢丝绳与横梁相连接;在本发明中扁担4-4用于支撑待吊装的轨道梁8,钢丝绳的设置,可以实现对轨道梁8的吊装,通过驱动装置的设置,驱动装置起到带动搬运机运动的作用,从而实现对轨道 梁8的吊装操作,减速电机5-3的设置,可以用于带动驱动实心轮胎运动,使得搬运机在轨道上进行移动,从而可以把待吊装的轨道梁8运送至特定工位,进而实现本发明的设计要求,在本发明中横梁两侧分别连接有一个驱动部件,纵梁1-4两端分别设有一个驱动机构5和制动机构,也就使得整个搬运机对横梁有四点支撑,可以保证整个装置的稳定性,在实际使用时可以在一个纵梁1-4上设置多个驱动机构5和制动机构,目的就是为了实现对搬运机的驱动和制动,这里驱动机构,制动机构的数量根据实际要求进行设置;并且在本发明中为了更好的保证整个装置的制动操作,所述制动机构还包括常闭式制动器6-2,所述制动实心轮胎与常闭式制动器6-2可旋转部分固定连接;通过常闭式制动器6-2的制动操作来实现整个装置的制动,从而使得运送装置更为可控,保证实际使用效果;这里制动器的结构属于公知技术,可以采用现有对汽车或者普通电瓶车的刹车结构,目的就是用于刹车减速的作用,在本领域技术人员中属于公知技术;当然,作为优化的,在本发明中驱动轮处于后端,转向轮处于前端,可以减少前轮的磨损,同时也方便后续转向操作以及后续运动的平稳性。A straddle-type track beam transporter, characterized in that the transporter includes a hoisting mechanism 4, the hoisting mechanism 4 is arranged on a beam, and the beam is connected with a driving device for driving the transporter to move; The device includes driving components arranged at both ends of the cross beam; the driving components include longitudinal beams 1-4 connected to the cross beams, and the two ends of the longitudinal beams 1-4 are respectively connected with a driving mechanism 5 and a braking mechanism; the driving mechanism 5 includes a drive wheel frame 5-1; the braking mechanism includes a brake wheel frame 6-1, and a driving solid tire is provided on one end of the drive wheel frame 5-1 away from the longitudinal beam 1-4; Braking solid tires are provided on the end of the brake wheel frame 6-1 away from the longitudinal beam 1-4; the driving wheel frame 5-1 is provided with a geared motor 5-3, and the geared motor 5-3 passes through a chain The transmission 5-2 drives the solid tire; the lifting mechanism 4 includes a pole 4-4 for supporting the rail beam 8, and the pole 4-4 is connected to the cross beam by a steel wire; in the present invention, the pole 4-4 is used for supporting The rail beam 8 to be hoisted and the setting of the steel wire rope can realize the hoisting of the rail beam 8. Through the setting of the driving device, the driving device plays the role of driving the movement of the conveyor, thereby realizing the hoisting operation of the rail beam 8. The setting of -3 can be used to drive the solid tire to move, so that the transporter can move on the track, so that the rail beam 8 to be hoisted can be transported to a specific station, thereby realizing the design requirements of the present invention. In the present invention A driving component is connected to both sides of the beam. A driving mechanism 5 and a braking mechanism are respectively provided at both ends of the longitudinal beams 1-4, so that the entire conveyor supports the beam at four points, which can ensure the stability of the entire device. In actual use, multiple driving mechanisms 5 and braking mechanisms can be arranged on one longitudinal beam 1-4, the purpose is to realize the driving and braking of the transporter, where the number of driving mechanisms and braking mechanisms is determined according to actual requirements Setting; and in the present invention, in order to better ensure the braking operation of the entire device, the braking mechanism also includes a normally closed brake 6-2, the braking solid tire and normally closed brake 6-2 can rotate Partially fixed connection; the brake of the entire device is realized by the braking operation of the normally closed brake 6-2, so that the conveying device is more controllable and the actual use effect is guaranteed; the structure of the brake here is a well-known technology, and the existing For the braking structure of automobiles or ordinary battery vehicles, the purpose is to brake and decelerate, which is a well-known technology among those skilled in the art; of course, as an optimization, in the present invention, the driving wheel is at the rear end and the steering wheel is at the front end. Reduce the wear of the front wheels, but also facilitate the subsequent steering operation and the smoothness of the subsequent movement.
作为优选的,本发明中所述纵梁1-4通过门架结构1与横梁相连接;所述门架结构1包括两个相互平行的支腿1-3,两个所述支腿1-3上端通过端梁1-2相连接;通过支腿1-3和端梁1-2的设置,从主视图上来看,门架结构1呈倒U字型结构,通过支腿1-3与横梁的配合,也使得两个相对的门架结构1组成了一个大的倒U型结构,和传统的门架结构相似,通过这样的设置使得本发明公开的搬运机内部具有较大的中部空间,从而更好的实现轨道梁8的升降与下落,避免零部件过多造成轨道梁8运动发生干涉,同时也方便搬运机在弯道上行驶时的平顺性,减少部件间的运动干涉以及增加钢丝绳的使用寿命。Preferably, in the present invention, the longitudinal beams 1-4 are connected to the cross beams through the portal frame structure 1; the portal frame structure 1 includes two mutually parallel legs 1-3, and the two legs 1- 3 The upper end is connected by the end beam 1-2; through the arrangement of the legs 1-3 and the end beam 1-2, from the front view, the door frame structure 1 is an inverted U-shaped structure, and the The cooperation of the beams also makes the two opposing gantry structures 1 form a large inverted U-shaped structure, which is similar to the traditional gantry structure. Through this arrangement, the inside of the conveying machine disclosed in the present invention has a larger middle space. , So as to better realize the lifting and falling of the track beam 8, avoid the interference of the track beam 8 movement caused by too many parts, and also facilitate the smoothness of the transporter when running on the curve, reduce the movement interference between components and increase the wire rope Life.
作为优选的,本发明中所述扁担4-4通过联动机构与钢丝绳相连接,所述 联动机构包括与钢丝绳相连接的吊板4-2,所述吊板通过支撑架4-3与扁担4-4相连接,所述支撑架4-3两端分别与导板和扁担4-4相铰接;通过以上结构的设置,优化了扁担4-4与钢丝绳的连接方式,方便了扁担4-4的空间布置,同时因为支撑架4-3两端分别与导板和扁担4-4铰接,在实际操作时,支撑架4-3是一个楔形块结构,也就是支撑架4-3上端大,下端小,这使得轨道梁8放置在扁担4-4上时,因为扁担4-4发生形变,使得支撑架4-3上下两端都会发生移动,设计合理时,可以使得轨道梁8放置在扁担4-4上时,再吊装受力,可以使得支撑架4-3内侧面与轨道梁8外侧面相贴合,可以用于夹紧轨道梁8,避免轨道梁8发生倾斜;在本发明中支撑架上端设有挤压凸起,所述挤压凸起4-3-1通过螺栓与支撑架相连接;通过挤压凸起4-3-1的设置,使得支撑架上端间距进一步减小,更好的保证对轨道梁的挤压固定。Preferably, in the present invention, the pole 4-4 is connected to the wire rope through a linkage mechanism, and the linkage mechanism includes a hanging plate 4-2 connected to the wire rope, and the hanging plate is connected to the pole 4 through the support frame 4-3. -4 is connected, the two ends of the support frame 4-3 are respectively hinged to the guide plate and the pole 4-4; through the above structure, the connection mode of the pole 4-4 and the steel wire is optimized, which facilitates the connection of the pole 4-4 Space layout, and because the two ends of the support frame 4-3 are respectively hinged with the guide plate and the pole 4-4, in actual operation, the support frame 4-3 is a wedge-shaped block structure, that is, the support frame 4-3 has a large upper end and a small lower end This makes the rail beam 8 placed on the pole 4-4, because the pole 4-4 is deformed, the upper and lower ends of the support frame 4-3 will move. When the design is reasonable, the rail beam 8 can be placed on the pole 4 4, when lifting and receiving force, the inner side of the support frame 4-3 can be attached to the outer side of the track beam 8, which can be used to clamp the track beam 8 to prevent the track beam 8 from tilting; in the present invention, the upper end of the support frame There is an extrusion protrusion, the extrusion protrusion 4-3-1 is connected with the support frame by bolts; the arrangement of the extrusion protrusion 4-3-1 makes the distance between the upper ends of the support frame further reduced, and better To ensure the extrusion and fixation of the track beam.
作为优选的,本发明中所述吊板4-2通过动滑轮组4-1与钢丝绳相连接;动滑轮组4-1的设置,可以方便钢丝绳的连接,同时可以与设置在在横移小车上的定滑轮组相配合,再与设置在纵梁或者门架结构上的卷扬机相配合,可以改变钢丝绳的长度,方便后续的吊运操作;使得本发明公开的搬运机在坡道上也能保证轨道梁的水平放置,避免因为轨道梁的偏转,而使得钢丝绳脱离原有位置,减少因钢丝绳脱离设定位置而造成钢丝绳较大程度的磨损;同时本发明中动滑轮组4-1和定滑轮组属于常规结构,就是传统的定滑轮和动滑轮以及相关配件,在本领域属于常规结构;这里不再赘述。Preferably, the hanging plate 4-2 in the present invention is connected to the steel wire rope through the movable pulley group 4-1; the arrangement of the movable pulley group 4-1 can facilitate the connection of the steel wire rope, and at the same time, it can be connected with the wire rope installed on the traverse trolley. The fixed pulley block is matched with the hoist set on the longitudinal beam or the gantry structure to change the length of the wire rope, which is convenient for the subsequent hoisting operation; the conveyer disclosed in the present invention can also ensure the track beam on the ramp. It is placed horizontally to avoid the deflection of the track beam and cause the wire rope to deviate from the original position, and to reduce the large degree of wear of the wire rope caused by the wire rope leaving the set position; at the same time, the movable pulley set 4-1 and the fixed pulley set of the present invention belong to a conventional structure. It is the traditional fixed pulley, movable pulley and related accessories, which belong to the conventional structure in the field; it will not be repeated here.
作为优选的,本发明中所述搬运机还包括横移小车2-3,所述搬运机至少包括两个横梁,两个横梁间隔分布,所述横移小车2-3放置在横梁上方,所述钢丝绳通过横移小车2-3与横梁相连接;所述横移小车2-3连接有用于驱动横移小车2-3横向移动的横移油缸2-2;所述横移油缸2-2一端与端梁1-2相连接, 另一端与横移小车2-3相铰接;通过横移小车2的设置,使得轨道梁8在横向位置是可以改变的,可以更好的在后续满足取梁、落梁以及曲线走行时的横向调整需求;当然为了避免钢丝绳的运动干涉,在横移小车2两侧设有定滑轮组2-1,钢丝绳分别穿过定滑轮组和动滑轮组4-1,再与联动机构相连接;这样可以保证实际生产的同时,也可以避免横移小车2的移动与钢丝绳发生运动干涉。Preferably, the transporter in the present invention further includes a traverse trolley 2-3, the transporter includes at least two cross beams, the two cross beams are spaced apart, and the traverse trolley 2-3 is placed above the cross beam. The steel wire rope is connected to the crossbeam through the traverse trolley 2-3; the traverse trolley 2-3 is connected with a traverse oil cylinder 2-2 for driving the traverse trolley 2-3 to move laterally; the traverse oil cylinder 2-2 One end is connected to the end beam 1-2, and the other end is hinged to the lateral movement trolley 2-3; through the arrangement of the lateral movement trolley 2, the lateral position of the rail beam 8 can be changed, which can better satisfy the requirements in the subsequent The horizontal adjustment requirements for beams, falling beams and curved travel; of course, in order to avoid the interference of the movement of the steel wire ropes, fixed pulley sets 2-1 are set on both sides of the traverse trolley 2, and the steel wire ropes pass through the fixed pulley sets and movable pulley sets 4-1 respectively. It is connected with the linkage mechanism; this can ensure actual production while avoiding movement interference between the movement of the traverse trolley 2 and the steel wire rope.
作为优选的,本发明中所述纵梁1-4分别通过回转式减速机5-4与驱动机构5或者制动机构相连接;回转式减速机5-4的设置可以用于实现整个装置运动转向,通过以上回转式减速机的使用,使得本发明中各个驱动机构和制动机构均可独立转向,整机具有直行、斜行和八字形转向的功能,并且在实际中可以适应搬运机的曲线行走,保证实际的使用效果。Preferably, the longitudinal beams 1-4 in the present invention are respectively connected to the driving mechanism 5 or the braking mechanism through the rotary reducer 5-4; the setting of the rotary reducer 5-4 can be used to realize the movement of the entire device Steering, through the use of the above rotary reducer, each driving mechanism and braking mechanism in the present invention can be independently steered. The whole machine has the functions of straight travel, oblique travel and figure-eight steering, and can be adapted to the transporter in practice Curve walking ensures the actual use effect.
一种跨座式轨道梁8搬运机的使用方法,所述使用方法包括如下步骤:A method for using a straddle-type rail beam 8 transporter, the method of use includes the following steps:
步骤S101,取梁;两台搬运机分别空车走行至隧道口取梁台座处,在预先放置的轨道梁8上的既定位置安装吊装机构4并取梁;Step S101, take the beam; the two conveying machines travel empty to the beam taking pedestal at the tunnel entrance, install the hoisting mechanism 4 at a predetermined position on the pre-placed track beam 8 and take the beam;
步骤S102,运梁;两台搬运机走行联动,同步吊梁前行;搬运机各自独立控制转向,保证搬运机与隧道壁和锚箱基座有足够的安全距离;将两制动均衡轮组的均衡油缸油路相互连通,油缸自动均衡,走行轮组与制动均衡轮组组成三点均衡走行系统;Step S102, transport the beam; the two conveyors move in linkage and move the beam forward synchronously; the conveyors independently control the steering to ensure that the conveyor has a sufficient safety distance from the tunnel wall and anchor box base; balance the two brakes and balance the wheel sets The oil circuit of the oil cylinder is connected with each other, the oil cylinder is automatically balanced, and the running wheel set and the brake equalizing wheel set form a three-point balanced running system;
步骤S103,落梁前调整;联动纵移搬运机,使梁片支座中心横向位置与锚箱横向位置对齐;单动控制横移架,横向调整梁片,使支座中线与锚箱中线对齐,这里调整是通过横移小车横向移动实现轨道梁的横向调节,通过驱动机构和制动机构的移动,可以在于横移小车垂直的方向进行移动,这样就可以实现轨道梁位置的调节,进而保证轨道梁落点的准确性;Step S103, adjust before dropping the beam; link the longitudinal moving conveyor to align the horizontal position of the center of the beam support with the horizontal position of the anchor box; single-action control the horizontal moving frame, adjust the beam horizontally, so that the center line of the support is aligned with the center line of the anchor box Here, the adjustment is to realize the lateral adjustment of the track beam through the lateral movement of the lateral movement of the trolley. Through the movement of the driving mechanism and the braking mechanism, the movement of the lateral movement of the trolley can be carried out in the vertical direction, so that the position of the track beam can be adjusted to ensure The accuracy of the track beam drop point;
步骤S104,落梁;两台搬运机的4套起升系统联动缓慢下落轨道梁8,某 起升系统单动调整轨道梁8横坡,最后安装就位;Step S104, drop the beam; the 4 sets of lifting systems of the two conveyors slowly drop the track beam 8 in linkage, a certain lifting system adjusts the cross slope of the track beam 8 in a single action, and finally installs it in place;
步骤S105,两台搬运机各自走行至隧道口,等待取吊下一榀轨道梁8。In step S105, the two conveyors each walk to the tunnel entrance and wait for the next rail beam 8 to be lifted.
为了更为清楚的陈述本申请,下面结合附图进行说明:参见图1和至图3,显示了本发明的搬运机。In order to state this application more clearly, the following description will be given in conjunction with the accompanying drawings: see Figures 1 and 3, which show the transporter of the present invention.
所述搬运机可包括门架结构1、横移小车2、起升机构3、吊装机构4、驱动机构5、制动机构6、钢丝绳7;两侧所述门架结构1的下部为无横向联接的门式框架结构,中部空间用于轨道梁8的起升和下落,所述横移小车2可在门式框架结构上部横向移动,所述起升机构3、吊装机构4和钢丝绳7共同组成起升系统,以起吊和下放轨道梁8,起升机构3主要是包括卷扬机等部件,起升机构带动钢丝绳运动实现钢丝绳带动与其连接的相关部件运动,从而带动轨道梁的运动,最终实现对轨道梁上下位置的调节;并且本发明中至少设有两个起动机构,两个所述起升机构3对称布置于纵梁1-4下部;两个起升机构3可单动,也可联动,以满足因曲线轨道梁8重心偏移造成两边钢丝绳7受力不同和有横向超高时轨道梁8的横坡落梁对位的需求。The transporter may include a gantry structure 1, a traverse trolley 2, a lifting mechanism 3, a hoisting mechanism 4, a driving mechanism 5, a braking mechanism 6, and a wire rope 7. The lower part of the gantry structure 1 on both sides has no transverse The connected portal frame structure, the middle space is used for the lifting and falling of the track beam 8, the lateral movement trolley 2 can move laterally on the upper part of the portal frame structure, the lifting mechanism 3, the hoisting mechanism 4 and the steel wire rope 7 are common The hoisting system is formed to hoist and lower the track beam 8. The hoisting mechanism 3 mainly includes components such as winches. The hoisting mechanism drives the wire rope to move to realize the movement of the wire rope to drive the related parts connected to it, thereby driving the movement of the track beam, and finally realizes the Adjustment of the upper and lower positions of the track beam; and the present invention is provided with at least two starting mechanisms, and the two lifting mechanisms 3 are symmetrically arranged at the lower part of the longitudinal beams 1-4; the two lifting mechanisms 3 can be single-moved or linked , In order to meet the requirements of the horizontal slope drop beam alignment of the rail beam 8 when the force of the steel ropes 7 on both sides is different due to the deviation of the center of gravity of the curved track beam 8 and there is a lateral superelevation.
所述驱动机构5和制动机构6均固接于所述门架结构1的下部,横向左右车轮同一轴线为驱动机构5,另一轴线为制动机构6;换言之,就是一个纵梁分别连接有一个驱动机构和一个制动机构,在横梁的两端分别设有一个驱动装置;通过驱动机构和制动机构的配合,可以实现搬运机搬运轨道梁的操作。The driving mechanism 5 and the braking mechanism 6 are both fixedly connected to the lower part of the mast structure 1. The horizontal left and right wheels are on the same axis as the driving mechanism 5, and the other axis is the braking mechanism 6. In other words, a longitudinal beam is connected separately There is a driving mechanism and a braking mechanism, and a driving device is respectively provided at both ends of the cross beam; through the cooperation of the driving mechanism and the braking mechanism, the operation of the conveyor to carry the track beam can be realized.
同时本发明中所述支腿1-3上部与端梁1-2固接,下部连接在纵梁1-4上,支腿、端梁以及纵梁组成一个支撑框,同时因为本发明实际上是一个对称的结构,所以在本发明中两侧的纵梁上都各设置一个门架结构,共同组成两侧竖直框架,并经由横梁1-1将所述两侧竖直框架连接形成门式框架结构,实现对横梁的架高操作,增加整个装置的通过性,在本发明横梁直接与端梁侧面相连接, 可以采用焊接的方式,也可以采用在端梁上设有槽或者孔,也就是把端梁与横梁之间采用螺栓进行连接,具有根据需要进行设置;同时本发明横梁至少设有两个,两个横梁间间隔分布,钢丝绳7可在横梁1-1间穿过,避免横梁的存在而影响钢丝绳的布置;At the same time, in the present invention, the upper part of the leg 1-3 is fixed to the end beam 1-2, and the lower part is connected to the longitudinal beam 1-4. The leg, the end beam and the longitudinal beam form a support frame, and because the present invention actually It is a symmetrical structure, so in the present invention, a door frame structure is provided on the longitudinal beams on both sides to form a vertical frame on both sides together, and the vertical frames on both sides are connected to form a door via the beam 1-1. The frame structure realizes the erection operation of the cross beam and increases the passability of the entire device. The cross beam of the present invention is directly connected to the side of the end beam, which can be welded or provided with slots or holes on the end beam. That is, the end beam and the cross beam are connected by bolts, which can be set according to the needs; at the same time, there are at least two cross beams in the present invention, and the two cross beams are spaced apart, and the steel wire 7 can pass between the cross beams 1-1 to avoid The presence of beams affects the layout of the wire rope;
并且本发明中所述横移小车2设置在横梁上方,横移小车能够在横梁上进行移动,同时横移小车连接有横移油缸,在横移小车侧面还设有定滑轮组,所述横移小车2-3放置在横梁1-1上方,所述定滑轮组2-1通过销轴固定于横移小车2-3两端侧面,所述横移油缸2-2一端与横移小车2-3上部铰接,另一端与端梁1-2铰接,横移小车2在横移油缸2-2驱动下,可沿横梁1-1左右移动,满足取梁、落梁以及曲线走行时的横向调整需求。In addition, in the present invention, the traverse trolley 2 is arranged above the cross beam, and the traverse trolley can move on the cross beam. At the same time, the traverse trolley is connected with a traverse oil cylinder, and a fixed pulley block is also provided on the side of the traverse trolley. The trolley 2-3 is placed above the cross beam 1-1, the fixed pulley block 2-1 is fixed to the side surfaces of both ends of the traversing trolley 2-3 through pins, and one end of the traversing oil cylinder 2-2 is connected to the traversing trolley 2-3. The upper part is hinged, and the other end is hinged with the end beam 1-2. Driven by the traverse cylinder 2-2, the horizontal movement trolley 2 can move left and right along the beam 1-1 to meet the horizontal adjustment requirements when taking beams, falling beams and walking in curves. .
除了以上结构外,本发明还包括吊装机构,所述吊装机构4通过缠绕在动滑轮组4-1上的钢丝绳7吊于横移小车2下方;动滑轮组4-1与吊板4-2间通过关节轴承4-2-1铰接;除了尺寸采用关节轴承进行连接,在本申请中的其他活动连接方式也可以采用关节轴承作为连接点,例如支撑架与扁担,支撑架与吊板之间等;通过这样的结构设计,使得本发明公开的搬运机可自适应曲线轨道梁8或因横移后轨道梁8与横移小车2间产生的夹角;作为更大的优化,本发明中支撑架4-3上端与吊板4-2铰接,下端与扁担4-4铰接;所述扁担4-4兜于轨道梁8的底部,支撑架4-3顶住轨道梁8的两侧;所述支撑架4-3的下铰点横向间距小于上铰点横向间距,当起吊轨道梁8,扁担4-4受力后,支撑架4-3的上铰点有向内移动的趋势,利用支撑架4-3上铰点的水平分力夹紧轨道梁8,以保持轨道梁8在运输和吊装时的横向稳定,以及适应曲线梁的重心偏移。In addition to the above structure, the present invention also includes a hoisting mechanism. The hoisting mechanism 4 is hoisted under the traverse trolley 2 by a wire rope 7 wound on the movable pulley 4-1; the movable pulley 4-1 and the hanging plate 4-2 pass between Joint bearing 4-2-1 articulation; in addition to the size of the joint bearing for connection, the joint bearing can also be used as the connection point in other movable connection methods in this application, such as the support frame and the pole, between the support frame and the hanging plate, etc.; Through such a structural design, the conveying machine disclosed in the present invention can adapt to the curved track beam 8 or the angle generated between the track beam 8 and the transverse trolley 2 after traversing; as a greater optimization, the support frame of the present invention The upper end of 4-3 is hinged with the hanging plate 4-2, and the lower end is hinged with the pole 4-4; the pole 4-4 is carried on the bottom of the rail beam 8, and the support frame 4-3 bears on both sides of the rail beam 8; The lateral spacing of the lower hinge points of the support frame 4-3 is smaller than the lateral spacing of the upper hinge points. When the rail beam 8 is lifted and the pole 4-4 is stressed, the upper hinge point of the support frame 4-3 has a tendency to move inward. The horizontal component of the hinge point on the frame 4-3 clamps the rail beam 8 to maintain the lateral stability of the rail beam 8 during transportation and hoisting, and to adapt to the deviation of the center of gravity of the curved beam.
上述驱动机构包括驱动轮车架,驱动轮车架5-1通过回转式减速机5-4固接于纵梁1-4的下部,驱动轮车架5-1通过紧固件连接半轴车桥5-5以支撑驱 动实心轮胎5-6;驱动轮车架5-1上设置有安装减速电机5-3的基座,减速电机5-3通过链传动5-2带动驱动实心轮胎5-6;同样的,本发明中制动机构包括制动轮车架,制动轮车架通过回转式减速器与纵梁相连接;通过以上结构的设置可以实现对搬运机的驱动,同时作为更大的优化,本发明中减速电机5-3设置在驱动实心轮胎5-6的同一平面,通过这样的设置,有效节约了驱动轮组5占用的横向空间,优化本发明的使用效果;并且,在每个回转式减速机5-4可独立旋转带动驱动机构或者制动机构转向,以适应搬运机曲线行走、调整其与隧道9和已架轨道梁8的横向间隙,以及轨道梁8的落梁对位。The above-mentioned driving mechanism includes a driving wheel frame, the driving wheel frame 5-1 is fixedly connected to the lower part of the longitudinal beam 1-4 through a rotary reducer 5-4, and the driving wheel frame 5-1 is connected to the half-axle vehicle through fasteners The bridge 5-5 is used to support and drive the solid tire 5-6; the drive wheel frame 5-1 is provided with a base on which the gear motor 5-3 is installed, and the gear motor 5-3 drives the solid tire 5 through the chain transmission 5-2. 6; Similarly, the brake mechanism in the present invention includes a brake wheel frame, which is connected to the longitudinal beam through a rotary reducer; the above structure can be used to drive the conveyer and act as a more Great optimization. In the present invention, the reduction motor 5-3 is arranged on the same plane as the driving solid tire 5-6. Through this arrangement, the lateral space occupied by the driving wheel set 5 is effectively saved, and the use effect of the present invention is optimized; and, Each rotary reducer 5-4 can be independently rotated to drive the driving mechanism or the braking mechanism to steer, so as to adapt to the curve walking of the conveyor, adjust the lateral gap between it and the tunnel 9 and the erected track beam 8, and the fall of the track beam 8. Beam counterpoint.
除了以上结构,本发明中还设有均衡系统,均衡系统设置在回转式减速机与纵梁支架相连接,并且均衡系统通过回转式减速机与制动轮车架相连接;均衡系统包括伸缩套,伸缩套包括外套和内套;所述均衡系统6中伸缩套6-3的外套与纵梁1-4固接,制动轮车架6-1通过回转式减速机5-4固接于伸缩套6-3内套的下部,常闭式制动器6-2非旋转部分通过紧固件安装于制动轮车架6-1上,制动实心轮胎与常闭式制动器6-2可旋转部分固接,常闭式制动器6-2可支撑和制动实心轮胎;也就是常闭式制动器是设置在制动实心轮胎上的,使得整体在结构上更为优化,使得本发明公开的装置既有驱动部,又有制动部,保证整个装置的顺利运行。In addition to the above structure, the present invention also has an equalization system. The equalization system is set in the rotary reducer connected to the side beam support, and the equalization system is connected to the brake wheel frame through the rotary reducer; the equalization system includes a telescopic sleeve , The telescopic sleeve includes an outer sleeve and an inner sleeve; the outer sleeve of the telescopic sleeve 6-3 in the equalization system 6 is fixedly connected to the longitudinal beams 1-4, and the brake wheel frame 6-1 is fixedly connected to the longitudinal reducer 5-4 The lower part of the inner sleeve of the telescopic sleeve 6-3, the non-rotating part of the normally closed brake 6-2 is installed on the brake wheel frame 6-1 through fasteners, and the solid tire and the normally closed brake 6-2 can be rotated Partially fixed, the normally closed brake 6-2 can support and brake the solid tire; that is, the normally closed brake is set on the braking solid tire, so that the overall structure is more optimized, making the device disclosed in the present invention Both the driving part and the braking part ensure the smooth operation of the entire device.
其中,所述伸缩套6-3的内、外套均为圆管结构,便于加工至配合尺寸,更有利于控制内、外套间隙,更好的克服走行过程中水平力对内、外套的影响;所述伸缩套6-3内部安装有均衡油缸6-4,均衡油缸6-4可驱动伸缩套6-3的内、外套上下滑动;伸缩套6-3内套的底板设置有导向柱6-6并卡在安装在纵梁1-4端部的防转卡座6-5内,当回转式减速机5-4驱动制动均衡轮组6转向时,可避免伸缩套6-3的内套一同转动。Wherein, the inner and outer sleeves of the telescopic sleeve 6-3 are of round tube structure, which is easy to be processed to a matching size, is more conducive to controlling the gap between the inner and outer sleeves, and better overcomes the influence of horizontal forces on the inner and outer sleeves during walking; A balancing cylinder 6-4 is installed inside the telescopic sleeve 6-3. The balancing cylinder 6-4 can drive the inner and outer sleeves of the telescopic sleeve 6-3 to slide up and down; the bottom plate of the inner sleeve of the telescopic sleeve 6-3 is provided with a guide column 6- 6 and it is stuck in the anti-rotation card seat 6-5 installed at the end of the longitudinal beam 1-4. When the rotary reducer 5-4 drives the brake balance wheel group 6 to turn, it can avoid the inner telescopic sleeve 6-3. The sleeve rotates together.
所述两个均衡油缸6-4的油路可相互独立或连通,在两个均衡油缸连通油路管道上设有控制阀,控制阀种类根据需要进行设置,目的是能够该连通油路的通断即可;搬运机走行过程中,两个均衡油缸6-4的油路相互连通,通过均衡油缸6-4的自由收缩或外伸达到自动调节两个均衡轮组6轮压的目的,确保整机三点支撑,保持均衡,不会因高低起伏的路面情况而出现某个轮胎悬空,门架结构1受扭的现象。The oil paths of the two equalizing oil cylinders 6-4 can be independent or connected to each other. A control valve is provided on the connecting oil path pipeline of the two equalizing oil cylinders. The type of the control valve is set according to needs, and the purpose is to enable the communication of the connecting oil path. Just break; during the moving process of the transporter, the oil passages of the two equalizing cylinders 6-4 are connected to each other. The free contraction or extension of the equalizing cylinders 6-4 achieves the purpose of automatically adjusting the six wheel pressures of the two equalizing wheels to ensure The whole machine is supported at three points to maintain a balance. There will be no tire hanging and the mast structure 1 being twisted due to high and low road conditions.
当搬运机在大坡道上时,为了提高搬运机的纵向稳定性、改善钢丝绳7与定滑轮组2-1和动滑轮组4-1间的偏角,可将两个均衡油缸6-4的油路相互独立,并控制其升降,使得门架结构1接近水平,调整完成后,恢复两个均衡油缸6-4的油路为连通状态,继续走行。When the transporter is on a large ramp, in order to improve the longitudinal stability of the transporter, and to improve the deflection angle between the wire rope 7 and the fixed pulley block 2-1 and the movable pulley block 4-1, the oil circuit of the two equalizing cylinders 6-4 can be They are independent of each other, and they are controlled to rise and fall to make the mast structure 1 close to the level. After the adjustment is completed, restore the oil passages of the two equalizing cylinders 6-4 to a connected state, and continue walking.
参见图4A至图4E以及图5和图6显示了本发明搬运机的运输、架设轨道梁8的工序,主要包含如下步骤:Referring to Figures 4A to 4E and Figures 5 and 6, the process of transporting and erecting the rail beam 8 of the transporter of the present invention is shown, which mainly includes the following steps:
步骤S101,取梁;两台搬运机分别空车走行至隧道口取梁台座处,在预先放置的轨道梁8上的既定位置安装吊装机构4并取梁。Step S101, take the beam; the two conveying machines travel empty to the beam taking pedestal at the tunnel entrance, install the hoisting mechanism 4 at the predetermined position on the pre-placed track beam 8 and take the beam.
步骤S102,运梁;两台搬运机走行联动,同步吊梁前行。搬运机各自独立控制转向,保证搬运机与隧道壁和锚箱基座有足够的安全距离。将两制动均衡轮组的均衡油缸油路相互连通,油缸自动均衡,走行轮组与制动均衡轮组组成三点均衡走行系统。In step S102, the beam is transported; the two conveyors move in linkage to move the beam forward in synchronization. The transfer machines independently control the steering to ensure that the transfer machine has a sufficient safety distance from the tunnel wall and anchor box base. Connect the balance cylinder oil paths of the two brake balance wheel sets to each other, the cylinders are automatically balanced, and the running wheel set and the brake balance wheel set form a three-point balanced running system.
步骤S103,落梁前调整;联动纵移搬运机,使梁片支座中心横向位置与锚箱横向位置对齐;单动控制横移架,横向调整梁片,使支座中线与锚箱中线对齐。Step S103, adjust before dropping the beam; link the longitudinal moving conveyor to align the horizontal position of the center of the beam support with the horizontal position of the anchor box; single-action control the horizontal moving frame, adjust the beam horizontally, so that the center line of the support is aligned with the center line of the anchor box .
步骤S104,落梁;两台搬运机的4套起升系统联动缓慢下落轨道梁8,某起升系统单动调整轨道梁8横坡,最后安装就位。Step S104, drop the beam; the four sets of lifting systems of the two conveyors slowly drop the track beam 8 in linkage, and a certain lifting system adjusts the cross slope of the track beam 8 in a single action, and finally installs it in place.
步骤S105,两台搬运机各自走行至隧道口,等待取吊下一榀轨道梁8。In step S105, the two conveying machines each walk to the tunnel entrance and wait for the next rail beam 8 to be lifted.
参见图5,曲线段运梁;搬运机在行走过程中根据轨道梁8与门架结构1间的夹角,利用横移油缸2-2驱动横移架横移,保证轨道梁8与门架结构1间有足够的安全距离。Refer to Figure 5, the curve section transports the beam; during the traveling process of the conveyor, according to the angle between the track beam 8 and the gantry structure 1, the traverse cylinder 2-2 is used to drive the transverse movement of the traverse frame to ensure that the track beam 8 and the gantry structure 1 There is sufficient safety distance between.
参见图6,坡道段运梁;当搬运机在大坡道上走行时,需要将整机调平,调整两均衡油缸的油路为相互独立状态,同时或单独控制均衡油缸升降调平门架结构1;调整完成后,将两均衡油缸油路调回至连通状态,搬运机继续走行。Refer to Figure 6, the ramp section transports the beam; when the loader is running on a large ramp, the whole machine needs to be leveled, the oil circuits of the two equalizing cylinders are adjusted to be independent of each other, and the equalizing cylinders are controlled to lift and level the mast structure at the same time or separately. ; After the adjustment is completed, adjust the oil circuits of the two equalizing cylinders back to the connected state, and the conveyor continues to move.
由此可见,本发明的优点在于:It can be seen that the advantages of the present invention are:
1、门架结构1的下部为无横向联接的门式框架结构可满足轨道梁8的起升和下落;走行轮组通过链传动5-2实现减速电机5-3与实心轮胎布置在同一平面,制动均衡轮组在实心轮胎正上方布置由伸缩套6-3和均衡油缸组成的均衡系统,均有效节约搬运机所侵占的横向空间,使得搬运机可适应隧道内的轨道梁8运输、架设工况;1. The lower part of the gantry structure 1 is a gantry frame structure without lateral connection, which can meet the lifting and falling of the track beam 8; the walking wheel set is driven by the chain 5-2 to realize the reduction motor 5-3 and the solid tire are arranged on the same plane , The brake balance wheel set is arranged directly above the solid tire with a balance system consisting of a telescopic sleeve 6-3 and a balance cylinder, which effectively saves the lateral space occupied by the transporter, so that the transporter can adapt to the track beam 8 transportation in the tunnel. Erection conditions;
2、油路相互连通的两个均衡油缸自由收缩或外伸可自动调节两个制动均衡轮组轮压,确保整机走行三点支撑,自动均衡,不会因高低起伏的路面情况而出现某个轮胎悬空,门架结构1受扭的现象。2. The two equalizing cylinders connected by the oil circuit can contract or extend freely, which can automatically adjust the wheel pressure of the two brake equalizing wheel sets to ensure that the whole machine travels with three-point support, automatically equalized, and will not appear due to high and low road conditions. A certain tire is suspended in the air and the mast structure 1 is twisted.
3、走行轮组和制动均衡轮组均配备有回转式减速机5-4,整机走行可实现斜行、八字形转向;横移小车2可调整轨道梁8与门架结构1的横向间隙;吊装机构4的动滑轮组4-1与吊板4-2间通过关节轴承铰接,可自适应曲线轨道梁8或因横移后轨道梁8与横移小车2间产生的夹角,以上优点使得搬运机可适应R100m小曲线的轨道梁8运输、架设工况;3. Both the running wheel group and the brake equalizing wheel group are equipped with a rotary reducer 5-4, the whole machine can realize oblique and eight-shaped steering; the horizontal movement of the trolley 2 can adjust the transverse direction of the track beam 8 and the mast structure 1. Clearance; the movable pulley block 4-1 of the hoisting mechanism 4 is hinged with the hoisting plate 4-2 through joint bearings, which can adapt to the curved track beam 8 or the angle generated between the track beam 8 and the transverse trolley 2 after traversing, above The advantages enable the transporter to adapt to the transportation and erection conditions of the track beam 8 with a small curve of R100m;
4、走行轮全部为橡胶实心轮胎,与地面摩擦力大,同时在运行过程中不破坏隧道底板;走行轮上安装的常闭式制动器6-2可保证搬运机在大坡道上安全 制动,以上优点使得搬运机可适应60‰大坡道的轨道梁8运输、架设工况。4. The running wheels are all rubber solid tires, which have high friction with the ground and do not damage the tunnel floor during operation; the normally closed brake 6-2 installed on the running wheels can ensure the safe braking of the transporter on the big ramp. The above advantages make the transporter suitable for the transportation and erection conditions of the track beam 8 with a 60‰ large ramp.
显而易见的是,以上的描述和记载仅仅是举例而不是为了限制本发明的公开内容、应用或使用。虽然已经在实施例中描述过并且在附图中描述了实施例,但本发明不限制由附图示例和在实施例中描述的作为目前认为的最佳模式以实施本发明的教导的特定例子,本发明的范围将包括落入前面的说明书和所附的权利要求的任何实施例。It is obvious that the above description and record are only examples and are not intended to limit the disclosure, application or use of the present invention. Although the embodiments have been described in the embodiments and described in the drawings, the present invention is not limited to the specific examples illustrated in the drawings and described in the embodiments as the best mode currently considered to implement the teachings of the present invention The scope of the present invention will include any embodiments falling into the foregoing specification and appended claims.

Claims (10)

  1. 一种跨座式轨道梁搬运机,其特征在于,所述搬运机包括吊装机构,所述吊装机构设置在横梁上,所述横梁连接有用于驱动搬运机移动的驱动装置。A straddle type track beam transporter, characterized in that the transporter includes a hoisting mechanism, the hoisting mechanism is arranged on a cross beam, and the cross beam is connected with a driving device for driving the transporter to move.
  2. 根据权利要求1所述的一种跨座式轨道梁搬运机,其特征在于,所述驱动装置包括设置在横梁两端的驱动部件;所述驱动部件包括与横梁相连接的纵梁,所述纵梁两端分别连接有驱动机构和制动机构;所述驱动机构包括驱动轮车架;所述制动机构包括制动轮车架,所述驱动轮车架远离纵梁的一端连接有驱动实心轮胎;所述制动轮车架远离纵梁的一端上设有制动实心轮胎;所述驱动轮车架上设有减速电机,所述减速电机通过链传动驱动实心轮胎。The straddle-type rail beam transporter according to claim 1, wherein the driving device comprises driving parts arranged at both ends of the cross beam; the driving part comprises a longitudinal beam connected to the cross beam, and the longitudinal The two ends of the beam are respectively connected with a drive mechanism and a brake mechanism; the drive mechanism includes a drive wheel frame; the brake mechanism includes a brake wheel frame, and one end of the drive wheel frame away from the longitudinal beam is connected with a drive solid Tires; the brake wheel frame is provided with a braking solid tire on one end away from the longitudinal beam; the driving wheel frame is provided with a decelerating motor, and the decelerating motor drives the solid tire through a chain drive.
  3. 根据权利要求1-2任一项所述的一种跨座式轨道梁搬运机,其特征在于,所述纵梁通过门架结构与横梁相连接;所述门架结构包括两个相互平行的支腿,两个所述支腿上端通过端梁相连接;所述端梁侧面与横梁相连接。The straddle-type rail beam transporter according to any one of claims 1-2, wherein the longitudinal beam is connected to the cross beam by a portal frame structure; the portal frame structure includes two mutually parallel The upper ends of the two legs are connected by an end beam; the side of the end beam is connected with a cross beam.
  4. 根据权利要求1所述的一种跨座式轨道梁搬运机,其特征在于,所述吊装机构包括用于支撑轨道梁的扁担,所述扁担通过钢丝绳与横梁相连接。The straddle type rail beam transporter according to claim 1, wherein the hoisting mechanism comprises a pole for supporting the rail beam, and the pole is connected to the cross beam by a steel wire.
  5. 根据权利要求4所述的一种跨座式轨道梁搬运机,其特征在于,所述扁担通过联动机构与钢丝绳相连接,所述联动机构包括与钢丝绳相连接的吊板,所述吊板通过支撑架与扁担相连接,所述支撑架两端分别与导板和扁担相铰接。The straddle-type rail beam transporter according to claim 4, wherein the pole is connected to the steel wire rope through a linkage mechanism, the linkage mechanism includes a hanging plate connected to the steel wire rope, the hanging plate passes The support frame is connected with the pole, and both ends of the support frame are hinged with the guide plate and the pole.
  6. 根据权利要求2所述的一种跨座式轨道梁搬运机,其特征在于,所述搬运机还包括横移小车,所述搬运机至少包括两个横梁,两个横梁间隔分布,所述横移小车放置在横梁上方,所述钢丝绳通过横移小车与横梁相连接;所述横移小车连接有用于驱动横移小车横向移动的横移油缸;所述横移油缸一端与端梁相连接,另一端与横移小车相铰接。The straddle-type rail beam transporter according to claim 2, wherein the transporter further comprises a traversing trolley, the transporter includes at least two beams, and the two beams are spaced apart. The moving trolley is placed above the cross beam, and the steel wire rope is connected to the cross beam through the traverse trolley; the traverse trolley is connected with a traverse oil cylinder for driving the traverse trolley to move laterally; one end of the traverse oil cylinder is connected to the end beam, The other end is articulated with the traverse trolley.
  7. 根据权利要求2所述的一种跨座式轨道梁搬运机,其特征在于,所述纵梁分别通过回转式减速机与驱动机构或者制动机构相连接。The straddle-type rail beam conveyer according to claim 2, wherein the longitudinal beams are respectively connected to the driving mechanism or the braking mechanism through a rotary reducer.
  8. 根据权利要求2所述的一种跨座式轨道梁搬运机,其特征在于,所述纵梁通过均衡系统与制动机构相连接;所述均衡系统包括伸缩套,所述纵梁通过伸缩套与制动机构相连接。The straddle-type rail beam transporter according to claim 2, wherein the longitudinal beam is connected to the braking mechanism through an equalization system; the equalization system includes a telescopic sleeve, and the longitudinal beam passes through the telescopic sleeve Connect with the brake mechanism.
  9. 根据权利要求8所述的一种跨座式轨道梁搬运机,其特征在于,所述伸缩套包括与纵梁相连接的外套,在外套内部套接有内套,所述纵梁通过伸缩套连接有回转式减速机;所述伸缩套通过回转式减速机与制动轮车架相连接;所述伸缩套内设有均衡油缸;所述均衡油缸一端与外套内壁相连接,另一端与内套内壁相连接。The straddle-type rail beam transporter according to claim 8, wherein the telescopic sleeve comprises an outer sleeve connected to the longitudinal beam, and an inner sleeve is sleeved inside the outer sleeve, and the longitudinal beam passes through the telescopic sleeve. A rotary reducer is connected; the telescopic sleeve is connected to the brake wheel frame through a rotary reducer; a balancing oil cylinder is arranged in the telescopic sleeve; one end of the equalizing oil cylinder is connected with the inner wall of the outer jacket, and the other end is connected with the inner The inner wall of the sleeve is connected.
  10. 如权利要去1-9任一项所述的一种跨座式轨道梁搬运机的使用方法,其特征在于,所述使用方法包括如下步骤:The method of using a straddle-type rail beam conveyor according to any one of claims 1-9, wherein the method of use includes the following steps:
    步骤S101,取梁;两台搬运机分别空车走行至隧道口取梁台座处,在预先放置的轨道梁上的既定位置安装吊装机构并取梁;Step S101, take the beam; the two conveying machines travel empty to the beam taking pedestal at the tunnel entrance, install the hoisting mechanism and take the beam at a predetermined position on the pre-placed track beam;
    步骤S102,运梁;两台搬运机走行联动,同步吊梁前行;搬运机各自独立控制转向,保证搬运机与隧道壁和锚箱基座有足够的安全距离;Step S102, transport the beam; the two transporters move in linkage to move the beam and move forward synchronously; the transporters independently control the steering to ensure that the transporter has a sufficient safe distance from the tunnel wall and the anchor box base;
    步骤S103,落梁;两台搬运机的吊装机构缓慢下落轨道梁,最后经过调解使得轨道梁安装就位;Step S103, drop the beam; the hoisting mechanisms of the two conveyors slowly drop the track beam, and finally the track beam is installed in place after mediation;
    步骤S104,上述步骤完成后,对轨道梁的搬运操作完成,落梁完成后,上述两台搬运机各自走行至隧道口,等待取吊下一榀轨道梁。In step S104, after the above steps are completed, the transport operation of the track beam is completed, and after the beam drop is completed, the two transporters each walk to the tunnel entrance and wait for the next rail beam to be lifted.
PCT/CN2020/088349 2019-05-05 2020-04-30 Straddle type track beam transporter and use method thereof WO2020224543A1 (en)

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