WO2020224142A1 - 一种模具斜顶机构及其操作方法 - Google Patents

一种模具斜顶机构及其操作方法 Download PDF

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Publication number
WO2020224142A1
WO2020224142A1 PCT/CN2019/104788 CN2019104788W WO2020224142A1 WO 2020224142 A1 WO2020224142 A1 WO 2020224142A1 CN 2019104788 W CN2019104788 W CN 2019104788W WO 2020224142 A1 WO2020224142 A1 WO 2020224142A1
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WIPO (PCT)
Prior art keywords
guide
guide rail
flexible
straight
tilting mechanism
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Application number
PCT/CN2019/104788
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English (en)
French (fr)
Inventor
胡作寰
周德雄
贾宇霖
熊向军
陈垚
刘勇
杜二峰
Original Assignee
深圳市银宝山新科技股份有限公司
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Application filed by 深圳市银宝山新科技股份有限公司 filed Critical 深圳市银宝山新科技股份有限公司
Publication of WO2020224142A1 publication Critical patent/WO2020224142A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/44Removing or ejecting moulded articles for undercut articles

Definitions

  • the present disclosure relates to the technical field of mold release structures, in particular to a mold tilting mechanism and an operation method thereof.
  • Plastic products have structures such as undercuts and buckles. After the injection molded products are molded, they are ejected and demolded with an inclined top structure.
  • the inclined top design process is relatively simple and the cost is low.
  • the inclined top is pushed forward obliquely along a certain angle. After a forward stroke, the position of the buckle is separated from the inner contact of the plastic, so that the product can be taken out smoothly.
  • the inclined roof rod is generally a straight rod, and the inclined roof occupies a larger space.
  • the inclined top rod is prone to cross interference, and the space for the inclined top is insufficient.
  • the buckled product cannot be ejected from the mold and is stuck on the inclined top.
  • the bottom of the other type of inclined top rod adopts a straight inclined top seat structure, and the bottom of the inclined top is made straight, which can solve the problem of arranging the inclined top in a narrow space.
  • the inclined top rod of this structure has fewer guiding structures, and the inclined top rod is more The direction of movement of the inclined top seat is different, and the angle cannot be increased, otherwise it is prone to jamming.
  • the purpose of the present disclosure includes, for example, providing a die tilting mechanism and an operating method thereof, so as to solve the problems of large space occupation and easy jamming of the tilting structure in the prior art.
  • the inclined topping mechanism of a mold includes a straight top piece, a first guide piece, a second guide piece, a slope top piece and a flexible top piece; the first guide piece and the straight top piece form a In a sliding fit, one end of the first guide member and the second guide member are connected at an included angle, the inclined top member is slidably arranged on the second guide member, and the straight top member is movable , The position of the second guide is fixed; both ends of the flexible pusher are respectively connected to the straight pusher and the inclined pusher, and the first guide is provided with the flexible pusher A first guide rail with a stable sliding path, the second guide member is provided with a second guide rail that enables the flexible pusher to have a stable sliding path, the first guide rail and the second guide rail The guide rail is connected.
  • the flexible ejector is a transmission chain.
  • the transmission chain includes a chain link, a chain plate and a fixing part, each chain link is provided with a pin shaft, the adjacent chain links are connected to the chain plate through the pin shaft, and the fixing The part is connected to the pin shaft so that the chain plate is rotatably connected with the pin shaft; the pin shaft is movably arranged in the first guide rail and the second guide rail.
  • each link plate is provided with two through holes
  • the fixing part is a circlip
  • the pin of each link is provided with an annular groove
  • each pin is inserted into a through hole of the corresponding link plate.
  • the circlip is then connected to the annular groove on the pin shaft to connect the corresponding chain plate to the chain link.
  • the transmission chain further includes a rolling part sandwiched between the chain plate and the fixed part, and the first guide rail and the second guide rail are matched with the rolling part .
  • first guide rail and the second guide rail form a rolling fit with the rolling part.
  • a slidable fit of an inclined groove and a convex table is formed between the adjacent chain links.
  • the first guide includes two rigid splints sandwiching the transmission chain, and the two rigid splints are respectively provided with a first guide rail; one end of the two rigid splints is connected On the second guide member, the other ends of the two rigid splints are slidably connected to the straight top member.
  • the straight top piece is provided with a slot that allows the other ends of the two rigid splints to pass through, so that the straight top piece can slide relative to the rigid splint.
  • the first guide rail is a straight rail arranged along the direction in which the first guide member slides; and/or, the second guide rail is performed along the second guide member Straight slide rail set in the sliding direction.
  • the cross sections of the first guide rail and the second guide rail match the cross section of the flexible ejector.
  • first guiding slide rail and the second guiding slide rail respectively form a groove and a convex table sliding fit with the flexible ejector.
  • the second guide member is further provided with a third guide rail for guiding the inclined top member, and the third guide rail is arranged in parallel with the second guide rail.
  • the second guide member is provided with two second guide slide rails opposite to each other in the axial direction.
  • the position of the third guide rail and the two second guide rails have a phase difference of 90°.
  • the second guide member is in the shape of a sleeve, the inclined top member is inserted therein, and a rotatably connection is formed between the inclined top member and the flexible top member.
  • the first guide member is vertically arranged, and the inclined top member moves in an inclined direction relative to the first guide member.
  • the method for operating the above-mentioned inclined ejector mechanism of the mold includes: pushing the straight ejector on a power component, so as to eject the oblique ejector through the transmission of the flexible ejector.
  • the product is ejected in an oblique direction; and the straight top member is pulled down by the power component, so that the inclined top member is pulled back into position through the transmission of the flexible top member.
  • the amount of movement of the straight pusher is equal to the amount of movement of the flexible pusher.
  • the pushing of the inclined pusher by the flexible pusher and the extension of the inclined pusher are in the same direction.
  • the die tilting mechanism provided by the embodiments of the present disclosure can achieve, for example, the following beneficial effects:
  • the lower part of the tilting mechanism can be straightened, which can effectively avoid the interference of the bottom/root of the mold tilting mechanism, and at the same time pass the first guide
  • the sliding fit between the top piece and the straight top piece, the sliding fit between the inclined top piece and the second guide piece, and the flexible push piece is used to transmit the flexible reversing power, so that the vertical top piece can be converted into an oblique movement.
  • the ejecting action of the top member in an inclined direction, and the flexible ejecting member has a stable sliding direction through the guidance of the first guide rail and the second guide rail, which can effectively prevent the tilting mechanism from jamming.
  • the mold inclined top mechanism saves space, can be used for multiple inclined tops to assemble the mold without interfering with each other, and effectively avoids the problem of blocking of the inclined top.
  • Fig. 1 shows a schematic diagram of the axonometric structure of a die tilting mechanism provided by an embodiment of the present disclosure
  • Figure 2 shows a schematic diagram of an exploded structure of a die tilting mechanism provided by an embodiment of the present disclosure
  • Figure 3 shows a front view of the initial structure of the inclined top mechanism of the mold provided by the embodiment of the present disclosure
  • Figure 4 shows a front view of the top structure of the inclined top mold mechanism provided by an embodiment of the present disclosure
  • Fig. 5 shows a partial exploded structural schematic diagram of the transmission chain of the inclined top mechanism of the mold provided by the embodiment of the present disclosure
  • Fig. 6 shows a schematic diagram of the internal structure of a die tilting mechanism provided by an embodiment of the present disclosure.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the present disclosure, “plurality” means two or more than two unless specifically defined otherwise.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components.
  • installed may be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components.
  • the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may be indirectly through an intermediary. contact.
  • the "above”, “above” and “above” of the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the level of the first feature is higher than the second feature.
  • the “below”, “below” and “below” of the second feature of the first feature may mean that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
  • the embodiment of the present disclosure provides a mold tilting mechanism, which ejects the product in an oblique direction, so that the undercut structure of the product is effectively separated from the mold, so as to realize the demolding of the product with the undercut structure.
  • the inclined roof structure of the mold inclined roof mechanism is divided into two sections, one of which can be straightened, that is, set up vertically, which can effectively solve the problem of large space occupation and easy interference between the roots of the inclined roof and other parts.
  • the mold tilting mechanism provided by the embodiment of the present application includes a straight top member 10, a first guide member 20, a second guide member 30, a tilt member 40, and a flexible top member.
  • the first guide member 20 is vertically arranged, and one end of the first guide member 20 is slidably provided on the top member 10 and the other end is connected to the second guide member 30.
  • the second guide member 30 is arranged between the first guide member 20 and the inclined top member.
  • the inclined top member 40 is slidably disposed on an end of the second guide member 30 away from the first guide member 20.
  • the straight top member 10 is movable, and the position of the second guide member 30 is fixed.
  • the two ends of the flexible ejector are respectively connected to the straight ejector 10 and the inclined ejector 40.
  • the first guide 20 is provided with a first guide rail 21 and a second guide 30 that provide a stable sliding path for the flexible ejector.
  • the position of the second guide 30 is fixed, and the first guide 20 is connected to the second guide 30 at a certain angle with the second guide 30, that is, the first guide 20 and The second guide 30 is not on a straight line.
  • the position of the first guide 20 is also fixed.
  • the straight top member 10 When the straight top member 10 is lifted up, the straight top member 10 slides relative to the second guide member 30, thereby driving the flexible top member to slide along the second guide rail 31, and then the straight top member 10 continues to move along the first guide rail 21 , And then push the inclined top member 40 to move, the end of the inclined top member 40 away from the second guide member 30 is an inclined top block, or the end of the inclined top member 40 away from the second guide member 30 is connected with an inclined top block, the inclined top member 40 moves in an oblique direction to produce a demoulding effect separated from the product undercut structure.
  • the straight top member 10 and the inclined top member 40 are connected by a flexible top member.
  • the flexible top member flexibly reverses the straight top power of the straight top member 10 to transmit the power to the inclined top member 40, and then the straight top member 40
  • the movement of the piece 10 in the vertical direction is converted to the movement of the inclined top piece 40 being pushed out in the inclined direction.
  • the flexible ejector has a stable sliding direction through the guidance of the first guide rail 21 and the second guide rail 31 to ensure the effectiveness of its flexible power transmission.
  • the first guide rail 21 and the second guide rail 31 The guiding of the flexible ejector can also effectively prevent the ejection jamming problem of the inclined ejection mechanism.
  • the first guide member 20 and the second guide member 30 (and thus the inclined top member 40) form two separate sections of the inclined top mechanism of the mold, so that the lower part of the inclined top mechanism can be straightened, that is, the first guide member 20 can be moved along
  • the second guide 30 can be arranged obliquely with respect to the first guide 20, so as to avoid the problem of a large space occupied by the tilting mechanism of the mold.
  • the straight jack 10 is a power component or is connected with a power component.
  • the power component can be a mechanism capable of reciprocating linear motion, such as but not limited to a linear motor, air cylinder, oil cylinder, motor rack and pinion mechanism, motor ball screw mechanism , Motor cam mechanism.
  • the power component connected to the straight top 10 is an oil cylinder (not shown), which has the advantages of small size, strong power, and low working noise.
  • the inclined top piece 40 When the power part pushes up the straight top piece 10, the inclined top piece 40 is pushed out through the transmission of the flexible top piece, so as to realize the touch of the inclined top; when the power component pulls down the straight top piece 10, it is driven by the flexible top piece , Pull the inclined top piece 40 back to its position.
  • the first guide rail 21 is a straight rail set along the direction in which the first guide 20 slides
  • the second guide rail 31 is a straight slide set along the direction in which the second guide member 30 slides. rail.
  • the first guide rail 21 and the second guide rail 31 provide a straight moving path for the flexible ejector in the first guide 20 and the second guide 30, ensuring that the straight ejector 10 is pushed When the flexible ejector moves, the flexible ejector has higher moving efficiency.
  • the amount of movement of the straight ejector 10 is equal to that of the flexible ejector.
  • the second guide member 30 is further provided with a third guide rail 32 for guiding the inclined top member 40, and the third guide rail 32 and the second guide rail 31 extend in the same direction, that is, The third guide rail 32 and the second guide rail 31 are arranged in parallel, that is, the sliding direction of the inclined top member 40 relative to the second guide member 30 is the same as the sliding direction of the flexible ejector member in the second guide member 30.
  • the pushing of the flexible ejector to the oblique ejector 40 and the extension of the oblique ejector 40 are in the same direction, so that the pushing force of the flexible ejector is all applied to the oblique ejector 40, and the lifting force is Transmission efficiency, and there is no other direction component of the pushing force of the flexible ejector to the inclined ejector 40, which can effectively prevent the inclined ejector 40 from sliding and jamming.
  • the first guide rail 21, the second guide rail 31 and the third guide rail 32 are arranged so that the moving amount of the straight top member 10 and the inclined top member 40 are equal. That is to say, the bending angle of the bent-shaped die tilting mechanism remains unchanged, and the relative bending positions of the vertical section and the inclined section change, that is, as the top of the straight top member 10, the vertical section decreases , The inclined section increases. Since the connection between the first guide 20 and the second guide 30 is the bending part of the inclined top mechanism of the mold, and its position is fixed, the reduced vertical section is formed by moving up the straight top 10, and the inclined section increases. The large part is formed by extending the inclined top member 40.
  • the flexible ejector is a transmission chain 50.
  • the transmission chain 50 has the characteristic of being able to bend in one plane but not bend and compress in other planes, thereby effectively ensuring It can not only bend and change direction, but also provide effective transmission force, and effectively transmit the power of the straight top member 10 to the inclined top member 40.
  • the drive chain 50 includes a chain link 51, a chain plate 52 and a fixed portion 53, the adjacent chain links 51 are connected by a pin 55 and the chain plate 52, and the fixed portion 53 is connected to the pin 55 to
  • the chain plate 52 is rotatably connected with the pin shaft 55.
  • the pin shaft 55 is movably provided in the first guide rail 21 and the second guide rail 31.
  • Each chain link 51 is provided with a pin shaft 55, the chain plate 52 is provided with two through holes, each pin shaft 55 is provided with an annular groove, the fixing part 53 may be a circlip, and the pin shaft 55 is inserted into the chain plate 52 in a through hole, and then connect the circlip in the annular groove on the pin 55, thereby connecting the chain plate 52 to the chain link 51, and then the pin 55 on the adjacent link 51 is similar After being inserted into the other through hole of the chain plate 52 and connected with the circlip, two adjacent chain links 51 are connected by the chain plate 52.
  • the adjacent chain links 51 are rotatably connected by the chain plate 52, and the fixed portion 53 is connected to the pin shaft 55 so that the relative position between the chain plate 52 and the chain link 51 is fixed, so that the adjacent chain links 51 and the link plate 52 form a connection.
  • the multiple links 51 are connected in a similar manner to form a drive chain 50, and adjacent links 51 are rotatable.
  • the chain links 51 of the transmission chain 50 can rotate around the pin shaft 55 and cannot rotate in other directions, thereby ensuring the directional transmission effect of the transmission chain 50.
  • the pin 55 is a convex structure on opposite sides of the chain link 51.
  • the first guide rail 21 can form a limit guide for the pin shaft 55, thereby restricting the pin shaft 55 from moving along the first guide rail 21. Since the first guide rail 21 has a specific shape, it can limit the drive chain 50 to move along the first guide 20 in a specific shape.
  • the second guide rail 31 can form a limit guide for the pin shaft 55, thereby restricting the pin shaft 55 from moving along the second guide rail 31, Since the second guide rail 31 has a specific shape, it can limit the transmission chain 50 to move along the second guide 30 in a specific shape, so that the transmission chain 50 has a stable and flexible transmission effect.
  • the transmission chain 50 may further include a rolling portion 54 sandwiched between the chain plate 52 and the fixed portion 53, and the first guide rail 21 and the second guide rail 31 and the rolling 54 matches.
  • the transmission chain 50 forms a rolling fit with the first guide rail 21 and the second guide rail 31 through the rolling portion 54 and the sliding friction between the transmission chain 50 and the first guide rail 21 and the second guide rail 31 is changed.
  • the guiding friction is effectively reduced, so that the transmission chain 50 moves more smoothly in the first guide member 20 and the second guide member 30, and prevents the transmission chain 50 from jamming during the movement.
  • the rolling portion 54 may be a bearing, and the inner ring of the bearing is connected to the pin shaft 55, and the outer ring can rotate freely, so as to form rolling contact when the first guide rail 21 and the second guide rail 31 are matched.
  • a slidable fit of an inclined groove and a convex table is formed between adjacent chain links 51.
  • the two sides of the chain link 51 form a letter button structure, so that the two chain links 51 rely on mutual buckles to form an inclined surface fit.
  • the chain link 51 moves along the inclined surface. Dynamically forms bending and deflection, optimizing the stable transmission force of the transmission chain 50 in the pushing direction.
  • the first guide slide rail 21 and the second guide slide rail 31 respectively form a groove and a convex table sliding fit with the flexible pusher, and the opposite sides of the chain link 51 of the transmission chain 50
  • the rolling portion 54 serves as a boss, and the first guide rail 21 and the second guide rail 31 are formed with grooves matching the boss.
  • a boss can be provided on the first guide rail 21 and the second guide rail 31, and a groove matching the boss can be provided on the flexible ejector.
  • the cross section of the first guide rail 21 and the second guide rail 31 matches the cross section of the flexible ejector, so that the flexible ejector slides on the first guide.
  • the rail 21 and the second guiding slide rail 31 have stable shapes, which can ensure the stable movement of the flexible ejector in the first guiding slide rail 21 and the second guiding slide rail 31.
  • the flexible pusher is a flexible cable/steel rope, which has the ability to deform in the radial direction and is difficult to be compressed in the axial direction.
  • the flexible top piece 10 can be pushed by the straight top piece 10 to move the flexible top piece along its axial direction, and the inclined top piece 40 is effectively pushed.
  • the first guide 20 includes two rigid splints 20a sandwiching the transmission chain 50, and the two rigid splints 20a are respectively provided with first For the guide rail 21, one end of the two rigid splints 20a is connected to the second guide member 30, and the other end can slide relative to the straight top member 10.
  • the purpose of setting the first guide 20 is mainly to form a guide for the flexible ejector, so that the flexible ejector is transmitted in a specific form in the first guide 20, that is, the flexible ejector is on the first guide rail 21 This section of the middle sliding imparts stiffness.
  • the flexible ejector that is, one end of the drive chain 50 is connected to the straight ejector 10, and the straight ejector 10 is provided with a slot 11 that allows the first guide 20, that is, two rigid splints 20a to pass through.
  • the straight top member 10 is lifted up, the position of the rigid splint 20a remains unchanged, so it slides down relative to the straight top member 10, and the straight top member 10 makes the flexible top member continue to move into the second guide rail 31, thereby ejecting the inclined top member 40 .
  • the second guide member 30 is in the shape of a sleeve, one end of the inclined top member 40 is inserted into the second guide member 30, and the second guide member 30 is arranged opposite to each other in the axial direction.
  • Two second guide rails 31, and the third guide rail 32 is parallel to the second guide rail 31.
  • the position of the third guide slide 32 and the second guide slide 31 have a phase difference of 90°, that is, the third guide slide 32 and the two second guide slides 31 are in the second guide 30 Distributed in a cross shape.
  • the inclined top member 40 may only have a structure that cooperates with the third guide rail 32, or it may have a structure that cooperates with the second guide rail 31 and the third guide rail 32 at the same time, and the third guide rail can be omitted.
  • the matched structure of the slide rail 32 has a structure matched with the second guide slide 31.
  • the second guide rail 31 and the third guide rail 32 are grooves distributed in a cross shape, and the inclined top member 40 has a cross-shaped boss that matches the grooves distributed in the cross shape.
  • the boss on the inclined top member 40 and the second guide rail 31 The sliding rail 31 forms a clearance fit, and the boss inserted into the third guiding sliding rail 32 forms a guiding function.
  • the inclined top member 40 cooperates with the third guide rail 32 on the second guide member 30, the inclined top member 40 and the second guide member 30 also form a non-rotating sliding fit, which can effectively prevent the inclined top member The rotation of 40 makes the inclined top member 40 have an excellent inclined top effect.
  • the transmission chain 50 is located in the first guide rail 21 and the second guide rail 31 at the same time, because the transmission chain 50 is in the first A section of the two guiding slide rails 31 can be regarded as being rigid, and there is no need to form a rotatable connection between the inclined top member 40 and the flexible top member.
  • the transmission chain 50 is located at the junction of the first guide rail 21 and the second guide rail 31, the inclined top member 40 and the flexible top member form a rotatable connection.
  • the rotating shaft is parallel to the pin shaft 55 of the transmission chain 50, so that the restriction of the inclined top member 40 on the bending of the flexible top member can be released, so that the flexible top member can rotate freely.
  • the flexible top member when the straight top member 10 is at the push-down limit position, the flexible top member is located in the first guide rail 21 and the second guide rail 31 at the same time. Therefore, when the straight top member 10 is pushed, the flexible top member can smoothly continue to slide from the first guide rail 21 to the second guide rail 31.
  • the die tilting mechanism of the embodiment of the present disclosure has, for example, the following technical effects:
  • the straight setting of the first guide member 20 is beneficial to save space and solves the problem that the space position in the small mold is not enough for normal inclined top.
  • the use of the transmission chain 50 as the flexible ejector has a stable and efficient transmission effect, and the phenomenon of oblique top jamming will not occur.
  • the transmission chain 50 can withstand a relatively large torsion force, and can effectively avoid the problem of the inclined top breaking.
  • the chain links 51 of the transmission chain 50 are matched with an inclined surface to further ensure the rigidity of the transmission chain 50 in the pushing direction, so that it can not only be transposed by moving along the inclined surface, but also has excellent performance in the pushing direction. The delivery effect.
  • the die tilting mechanism provided by the embodiments of the present disclosure can straighten the lower part of the tilting mechanism, which can effectively avoid the interference of the bottom/root of the die tilting mechanism, and at the same time, through the sliding cooperation of the first guide member and the straight top member, Sliding fit between the inclined top piece and the second guide piece, and the flexible push piece is used to transmit the flexible reversing power, so that the vertical movement of the straight top piece can be converted into the inclined top piece ejected in the inclined direction
  • the flexible ejector has a stable sliding direction through the guidance of the first guide rail and the second guide rail, which can effectively prevent the tilting mechanism from jamming.

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  • Mechanical Engineering (AREA)
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Abstract

本公开提供了一种模具斜顶机构及其操作方法,该模具斜顶机构包括直顶件、第一导向件、第二导向件、斜顶件和柔性推顶件;第一导向件可滑动地设于直顶件上且一端与第二导向件连接,斜顶件可滑动地设于第二导向件上,直顶件可移动,第二导向件位置固定;柔性推顶件的两端分别与直顶件和斜顶件连接,第一导向件上设有为柔性推顶件提供稳定滑动路径的第一导向滑轨,第二导向件上设有为柔性推顶件提供稳定滑动路径的第二导向滑轨,第一导向滑轨和第二导向滑轨连通。本模具斜顶机构节省了空间、能够用于多个斜顶集中出模而互不干涉、有效地避免了斜顶卡死的问题产生。

Description

一种模具斜顶机构及其操作方法
相关申请的交叉引用
本公开要求于2019年05月05日提交中国专利局的申请号为2019103662603、名称为“一种模具斜顶机构”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本公开涉及模具脱模结构技术领域,尤其涉及一种模具斜顶机构及其操作方法。
背景技术
塑胶产品有倒扣、扣位等结构,在注塑产品成型后,采用斜顶结构顶出脱模,斜顶设计工艺相对简单,成本也较低。斜顶是顺着一定角度斜着向前推进,当向前一段行程后,这个扣位的位置就脱离了塑胶的内侧接触,从而使产品能顺利取出。
现有的斜顶结构,斜顶杆一般是直杆,倾斜占用的空间较大,斜顶角度越大,倾斜越大。当产品扣位较多,需要设置多个斜顶,以进行多方位的斜顶出模,在斜顶底部的延长杆段,斜顶杆容易产生交叉干涉,斜顶空间不足,容易造成具有倒扣的产品无法出模,粘在斜顶上。另一种斜顶杆底部采用直的斜顶座结构,将斜顶底部做直,可以解决狭小空间内布置斜顶问题,但是此种结构的斜顶杆的导向结构较少,斜顶杆和斜顶座运动方向不同,角度不能做大,否则容易发生卡死现象。
发明内容
本公开的目的例如包括提供一种模具斜顶机构及其操作方法,以解决现有技术中斜顶空间占用大、斜顶结构易卡死的问题。
本公开的实施例例如可以以如下方式来实现:
根据本公开实施例提供的模具斜顶机构,包括直顶件、第一导向件、第二导向件、斜顶件和柔性推顶件;所述第一导向件与所述直顶件形成可滑动配合上且所述第一导向件的一端与所述第二导向件呈一夹角连接,所述斜顶件可滑动地设于所述第二导向件上,所述直顶件可移动,所述第二导向件位置固定;所述柔性推顶件的两端分别与所述直顶件和所述斜顶件连接,所述第一导向件上设有使得所述柔性推顶件具有稳定滑动路径的第一导向滑轨,所述第二导向件上设有使得所述柔性推顶件具有稳定滑动路径的第二导向滑轨,所述第一导向滑轨和所述第二导向滑轨连通。
可选地,所述柔性推顶件为传动链。
可选地,所述传动链包括链节、链板和固定部,每一链节上设置有销轴,相邻的所述链节通过销轴和所述链板相连接,且所述固定部连接在所述销轴上使所述链板可转动地与所述销轴连接;所述销轴可移动地设于所述第一导向滑轨和所述第二导向滑轨中。
可选地,每一链板上设有两个通孔,所述固定部为卡簧,每一链节的销轴上设有环形凹槽,每一销轴插入于相应链板的一个通孔中,随后使所述卡簧连接在该销轴上的环形凹槽中,以将相应链板连接在该链节上。
可选地,所述传动链还包括夹设于所述链板与所述固定部之间的滚动部,所述第一导向滑轨和所述第二导向滑轨与所述滚动部相匹配。
可选地,所述第一导向滑轨和所述第二导向滑轨与所述滚动部形成滚动配合。
可选地,相邻的所述链节之间形成斜面凹槽与凸台式的可滑动配合。
可选地,所述第一导向件包括将所述传动链夹设于其中的两个刚性夹板,两个所述刚性夹板分别设有第一导向滑轨;两个所述刚性夹板的一端连接在所述第二导向件上,两个所述刚性夹板的另一端相对所述直顶件滑动连接。
可选地,所述直顶件上设有容许两个所述刚性夹板的另一端穿插的插槽以使所述直顶件能够相对所述刚性夹板滑动。
可选地,所述第一导向滑轨为沿所述第一导向件进行滑动的方向设置的平直滑轨;和/或,所述第二导向滑轨为沿所述第二导向件进行滑动的方向设置的平直滑轨。
可选地,所述第一导向滑轨与所述第二导向滑轨的横截面与所述柔性推顶件的横截面相匹配。
可选地,所述第一导向滑轨和所述第二导向滑轨分别与所述柔性推顶件形成凹槽与凸台式的滑动配合。
可选地,所述第二导向件上还设有用于为所述斜顶件导向的第三导向滑轨,所述第三导向滑轨与所述第二导向滑轨平行设置。
可选地,所述第二导向件沿轴向相对地设置了两个第二导向滑轨。
可选地,所述第三导向滑轨的位置与所述两个第二导向滑轨具有90°相位差。
可选地,所述第二导向件呈套筒状,所述斜顶件插设于其中且所述斜顶件与所述柔性推顶件之间形成可转动连接。
可选地,所述第一导向件是竖直设置的,所述斜顶件在相对于所述第一导向件倾斜的方向上移动。
根据本公开实施例提供的操作上述模具斜顶机构的方法包括:通过动力部件上顶所述直顶件,以通过所述柔性推顶件的传动,将所述斜顶件顶出,以在倾斜方向上顶出产品;以及通过所述动力部件下拉所述直顶件,以通过所述柔性推顶件的传动,将所述斜顶 件拉回复位。可选地,所述直顶件的移动量与所述柔性推顶件的移动量相等。
可选地,所述柔性推顶件对所述斜顶件的推顶与所述斜顶件的伸出在同一方向上。
本公开实施例提供的模具斜顶机构能够实现例如如下有益效果:
通过设置第一导向件和第二导向件两节式的模具斜顶机构,能够将斜顶机构的下部做直,能够有效地避免模具斜顶机构的底部/根部发生干涉,同时通过第一导向件和直顶件的滑动配合、斜顶件与第二导向件的滑动配合,并采用柔性推顶件进行柔性换向动力的传送,从而能够将直顶件在竖直方向的动作转换为斜顶件在倾斜方向上顶出的动作,且柔性推顶件通过第一导向滑轨和第二导向滑轨的导向而具有稳定的滑动方向,能够有效地防止斜顶机构发生卡死。本模具斜顶机构节省了空间、能够用于多个斜顶集中出模而互不干涉、有效地避免了斜顶卡死的问题产生。
附图说明
为了更清楚地说明本公开实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本公开的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1示出了本公开实施例提供的模具斜顶机构轴测结构示意图;
图2示出了本公开实施例提供的模具斜顶机构的分解结构示意图;
图3示出了本公开实施例提供的模具斜顶机构的初始结构主视图;
图4示出了本公开实施例提供的模具斜顶机构的上顶结构主视图;
图5示出了本公开实施例提供的模具斜顶机构的传动链的局部分解结构示意图;
图6示出了本公开实施例提供的模具斜顶机构的内部结构示意图。
主要元件符号说明:
10-直顶件;11-插槽;20-第一导向件;20a-刚性夹板;21-第一导向滑轨;30-第二导向件;31-第二导向滑轨;32-第三导向滑轨;40-斜顶件;50-传动链;51-链节;52-链板;53-固定部;54-滚动部;55-销轴。
具体实施方式
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描 述的实施例是示例性的,仅用于解释本公开,而不能理解为对本公开的限制。
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。
在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
本公开实施例提供了一种模具斜顶机构,其通过在倾斜方向上顶出产品,以使得产品的倒扣结构有效地与模具分离,实现对具有倒扣结构的产品的脱模。该模具斜顶机构的斜顶结构分为两节,其中一节能够打直即竖直设置,从而能够有效地解决空间占用大,斜顶根部易相互干涉或与其他部件易产生干涉的问题。
请一并参阅图1和图2,本申请实施例提供的模具斜顶机构包括直顶件10、第一导向件20、第二导向件30、斜顶件40和柔性推顶件。第一导向件20是竖直设置的,通过其一端可滑动地设于直顶件10上且另一端与第二导向件30连接。第二导向件30设于第一导向件20与斜顶件之间。斜顶件40可滑动地设于第二导向件30的远离第一导向件20的一端上。直顶件10是可移动的,第二导向件30的位置是固定的。柔性推顶件的两端分别与直顶件10和斜顶件40连接,第一导向件20上设有为柔性推顶件提供稳定滑动路径的第一导 向滑轨21,第二导向件30上设有为柔性推顶件提供稳定滑动路径的第二导向滑轨31,第一导向滑轨21和第二导向滑轨31连通。
对于上述设置,第二导向件30的位置是固定的,第一导向件20以与第二导向件30呈一定夹角的方式连接于第二导向件30,也即,第一导向件20和第二导向件30不在一条直线上。第一导向件20的位置也是固定的。当直顶件10上顶时,直顶件10相对第二导向件30滑动,由此带动柔性推顶件沿第二导向滑轨31滑动,之后直顶件10继续沿第一导向滑轨21移动,进而推动斜顶件40移动,斜顶件40远离第二导向件30的端部为斜顶块,或斜顶件40远离第二导向件30的端部连接有斜顶块,斜顶件40在倾斜方向上移动以产生与产品倒扣结构分离的脱模效果。
直顶件10与斜顶件40之间通过柔性推顶件连接,柔性推顶件将直顶件10的直顶动力进行柔性换向以将该动力传动至斜顶件40,进而将直顶件10在竖直方向的动作转换为斜顶件40在倾斜方向上顶出的动作。柔性推顶件通过第一导向滑轨21和第二导向滑轨31的导向而具有稳定的滑动方向,保证其动力柔性传动的有效性,同时第一导向滑轨21和第二导向滑轨31通过对柔性推顶件的导向还能够有效地防止斜顶机构发生顶出卡死的问题。
第一导向件20与第二导向件30(进而斜顶件40)形成模具斜顶机构的分立的两节,使得能够将斜顶机构的下部做直,也就是能够将第一导向件20沿竖直方向设置,第二导向件30能够相对于第一导向件20倾斜设置,从而避免模具斜顶机构占用空间大的问题。
直顶件10为动力部件,或连接有动力部件,动力部件可以为能够做往复直线运动的机构,可以为但不限于为直线电机、气缸、油缸,电机齿轮齿条机构、电机滚珠丝杠机构、电机凸轮机构。在本公开的实施例中,示例性地示出直顶件10上连接的动力部件为油缸(未示出),油缸具有体积小、动力强劲、工作声噪小的优点。当动力部件上顶直顶件10时,通过柔性推顶件的传动,将斜顶件40顶出,从而实现斜顶触摸;当动力部件下拉直顶件10时,通过柔性推顶件的传动,重新将斜顶件40拉回复位。
可选地,第一导向滑轨21为沿第一导向件20进行滑动的方向设置的平直滑轨,第二导向滑轨31为沿第二导向件30进行滑动的方向设置的平直滑轨。由此,通过第一导向滑轨21和第二导向滑轨31为柔性推顶件在第一导向件20和第二导向件30中提供了平直的移动路径,保证当直顶件10推顶柔性推顶件移动时,柔性推顶件具有较高的移动效率。直顶件10的移动量与柔性推顶件的移动量相等。
可选地,第二导向件30上还设有用于为斜顶件40导向的第三导向滑轨32,第三导向滑轨32与第二导向滑轨31的延伸方向相同,也就是说,第三导向滑轨32与第二导向滑轨31平行设置,即斜顶件40相对于第二导向件30的滑动方向与柔性推顶件在第二导向件30中的滑动方向相同。由此,柔性推顶件对斜顶件40的推顶与斜顶件40的伸出在一个方向 上,从而使得柔性推顶件的推顶力全都施加在斜顶件40上,提升力的传动效率,且柔性推顶件对斜顶件40的推动力不存在其他方向的分力,能够有效地防止斜顶件40的滑动卡死。
请进一步参阅图3和图4,第一导向滑轨21、第二导向滑轨31和第三导向滑轨32的设置方式,使得直顶件10与斜顶件40的移动量相等。也就是说,弯折状的模具斜顶机构的折弯角度保持不变,竖直段和倾斜段的相对弯折部位发生变化,即随着直顶件10的上顶,竖直段减小,倾斜段增大。由于第一导向件20和第二导向件30的连接处为模具斜顶机构的折弯部位,其位置固定,因此竖直段减小的部分由直顶件10上移而形成,倾斜段增大的部分,由斜顶件40伸出而形成。
在本公开的实施例中,可选地,柔性推顶件为传动链50,传动链50具有在一个平面能够发生弯曲,而在其他的平面内不能弯曲和压缩的特性,进而能够有效地保证其既能够弯曲换向,又能够提供有效的传动力,将直顶件10的动力有效地传输至斜顶件40上。
如图5所示,传动链50包括链节51、链板52和固定部53,相邻的链节51通过销轴55和链板52相连接,且固定部53连接在销轴55上以将链板52可转动地与销轴55连接。销轴55可移动地设于第一导向滑轨21和第二导向滑轨31中。
每一链节51上设置有销轴55,链板52上设有两个通孔,每一销轴55上设有环形凹槽,固定部53可以为卡簧,销轴55插入于链板52的一个通孔中,而后使卡簧连接在该销轴55上的环形凹槽中,从而将链板52连接在链节51上,进而在相邻链接51上的销轴55以类似的方式插入于链板52的另一个通孔中并且与卡簧连接之后,相邻的两个链节51通过链板52形成连接。相邻的链节51之间通过链板52形成可转动的连接,固定部53连接在销轴55上从而使得链板52与链节51之间的相对位置固定,进而使得相邻的链节51与链板52形成连接。多节链节51以类似方式进行连接后形成了传动链50,且相邻的链节51之间是可转动的。传动链50的链节51能够以销轴55为轴转动,在其他方向则不能相互转动,由此能够保证传动链50的定向传动效果。
销轴55为在链节51的相对两侧的凸起结构。当链节51上的凸起结构嵌入至第一导向滑轨21中时,第一导向滑轨21能够对销轴55形成限位导向,从而限制销轴55沿第一导向滑轨21中移动。由于第一导向滑轨21具有特定的形态,由此能够限定传动链50以特定的形态沿第一导向件20移动。当链节51上的凸起结构嵌入至第二导向滑轨31中时,第二导向滑轨31能够对销轴55形成限位导向,从而限制销轴55沿第二导向滑轨31中移动,由于第二导向滑轨31具有特定的形态,由此能够限定传动链50以特定的形态沿第二导向件30移动,进而使得传动链50具有稳定柔性传递效果。
在本公开的实施例中,可选地,传动链50还可以包括夹设于链板52与固定部53之间的滚动部54,第一导向滑轨21和第二导向滑轨31与滚动部54相匹配。由此传动链50通 过滚动部54与第一导向滑轨21和第二导向滑轨31形成滚动配合,变传动链50与第一导向滑轨21和第二导向滑轨31之间的滑动摩擦为滚动摩擦,有效地降低导向摩擦力,使得传动链50在第一导向件20和第二导向件30中的移动更为顺畅,防止传动链50在移动过程中有卡死的问题产生。
可选地,滚动部54可以为轴承,轴承的内圈与销轴55连接,外圈能够自由转动,从而在与第一导向滑轨21和第二导向滑轨31配合时形成滚动接触。
如图5所示,可选地,相邻的链节51之间形成斜面凹槽与凸台式的可滑动配合。链节51的双面形成字母扣式的结构,由此能够使得两个链节51依靠相互的卡扣形成斜面配合,传动链50在发生偏转时,通过链节51之间的沿斜面的窜动形成弯折偏转,优化传动链50在推顶方向上的稳定的传动力,当传动链50与第一导向滑轨21和第二导向滑轨31之间有导向结构时,即能够使得前一链节51的推顶力直接施加到后一链节51上,进一步防止传动链50在第一导向件20和第二导向件30中滑动时由于链节51自身偏转而产生摩擦力过大而卡死的现象产生。
在本公开的实施例中,第一导向滑轨21和第二导向滑轨31分别与柔性推顶件形成了凹槽与凸台式的滑动配合,传动链50的链节51的相反两侧的滚动部54作为凸台,第一导向滑轨21和第二导向滑轨31中形成有与该凸台相配合的凹槽。
在本公开的实施例中,可选地,还可以在第一导向滑轨21和第二导向滑轨31设置凸台,在柔性推顶件上设置与该凸台相配合的凹槽。
在本公开的实施例中,可选地,第一导向滑轨21和第二导向滑轨31的横截面与柔性推顶件的横截面相匹配,从而使得柔性推顶件在第一导向滑轨21和第二导向滑轨31中具有稳定的形态,能够保证柔性推顶件在第一导向滑轨21和第二导向滑轨31中的稳定移动。如柔性推顶件为柔索/钢丝绳,其在径向具有可变形的能力,在轴向上的较难被压缩,因此,当第一导向滑轨21和第二导向滑轨31将柔性推顶件的路径限定后,通过直顶件10的推顶能够使得柔性推顶件沿着其轴向移动,对斜顶件40形成有效的推顶。
如图6所示,在本公开的实施例中,可选地,第一导向件20包括将传动链50夹设于其中的两个刚性夹板20a,两个刚性夹板20a上分别设有第一导向滑轨21,两个刚性夹板20a的一端连接在第二导向件30上,另一端能够相对直顶件10滑动。设置第一导向件20的目的主要在于为柔性推顶件形成导向,使得柔性推顶件在第一导向件20中以特定的形态传动,也就是为柔性推顶件在第一导向滑轨21中滑动的这一段赋予刚度。
由于第二导向件30的位置不变,第一导向件20的位置也不变。柔性推顶件,也就是传动链50的一个端部连接在直顶件10上,直顶件10上设有容许第一导向件20,也就是两个刚性夹板20a穿插的插槽11。当直顶件10上顶时,刚性夹板20a位置不变,因此相对 直顶件10下滑,直顶件10使柔性推顶件继续向第二导向滑轨31中移动,从而将斜顶件40顶出。
在本公开的实施例中,可选地,第二导向件30呈套筒状,斜顶件40的一端插设于第二导向件30中,第二导向件30沿轴向相对地设置了两个第二导向滑轨31,并且第三导向滑轨32与第二导向滑轨31平行。
进一步地,第三导向滑轨32的位置与第二导向滑轨31具有90°相位差,也就是说,第三导向滑轨32和两个第二导向滑轨31在第二导向件30中呈十字形分布。
斜顶件40可以只具有与第三导向滑轨32相配合的结构,也可以同时具有与第二导向滑轨31和第三导向滑轨32均配合的结构,还可以省去与第三导向滑轨32相配合的结构而具有与第二导向滑轨31相配合的结构。
进一步地,第二导向滑轨31和第三导向滑轨32为呈十字分布的凹槽,斜顶件40上具有与十字分布的凹槽相配合的十字形凸台。为了避免斜顶件40与第二导向滑轨31之间的配合影响到柔性推顶件与第二导向滑轨31的配合,可选地,将斜顶件40上的凸台与第二导向滑轨31形成间隙配合,由插入至第三导向滑轨32中的凸台形成导向作用。由于斜顶件40通过与第二导向件30上的第三导向滑轨32的配合,使得斜顶件40与第二导向件30还形成了非回转的滑动配合,能够有效地防止斜顶件40发生转动,使得斜顶件40具有优良的斜顶效果。
若在模具斜顶机构的初始位置,即直顶件10位于其下推的极限位置时,传动链50同时位于第一导向滑轨21和第二导向滑轨31中,由于传动链50在第二导向滑轨31中的一段可以看作为具有刚性,无需使得斜顶件40与柔性推顶件之间形成可转动连接。
若在模具斜顶结构的初始位置时,传动链50位于第一导向滑轨21和第二导向滑轨31的交界处,则斜顶件40与柔性推顶件之间形成可转动连接,该转轴与传动链50的销轴55平行,由此能够解除斜顶件40对于柔性推顶件弯折所产生的限制,使得柔性推顶件能够自如地进行转动。
在本公开的实施例中,直顶件10位于下推极限位置时,柔性推顶件同时位于第一导向滑轨21和第二导向滑轨31中。由此在直顶件10上推时,柔性推顶件能够平顺地继续由第一导向滑轨21向第二导向滑轨31中滑动。
本公开的实施例的模具斜顶机构具有例如如下技术效果:
1.第一导向件20的打直设置,有利于节省了空间,解决了小模具中空间位置不足以做正常斜顶的问题。
2.通过导向结构的设置,为柔性推顶件在其中的移动赋予刚度,保证柔性推顶件的力 传动的有效性,防止柔性推顶件在传动过程中发生卡死。
3.采用传动链50作为柔性推顶件具有稳定高效的传动效果,不会发生斜顶卡死的现象。
4.传动链50可以承受较大的扭力,能够有效地避免斜顶折断的问题产生。
5.传动链50的链节51之间通过斜面配合,进一步能够保证传动链50在推顶方向上的刚度,使其既能够通过沿斜面窜动换位,又能够在推顶方向上具有优异的传递效果。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。
工业实用性
本公开实施例提供的模具斜顶机构,能够将斜顶机构的下部做直,能够有效地避免模具斜顶机构的底部/根部发生干涉,同时通过第一导向件和直顶件的滑动配合、斜顶件与第二导向件的滑动配合,并采用柔性推顶件进行柔性换向动力的传送,从而能够将直顶件在竖直方向的动作转换为斜顶件在倾斜方向上顶出的动作,且柔性推顶件通过第一导向滑轨和第二导向滑轨的导向而具有稳定的滑动方向,能够有效地防止斜顶机构发生卡死。

Claims (20)

  1. 一种模具斜顶机构,其特征在于,包括直顶件、第一导向件、第二导向件、斜顶件和柔性推顶件;
    所述第一导向件与所述直顶件形成可滑动配合,且所述第一导向件的一端与所述第二导向件呈一夹角连接,所述斜顶件可滑动地设于所述第二导向件上,所述直顶件可移动,所述第二导向件位置固定;
    所述柔性推顶件的两端分别与所述直顶件和所述斜顶件连接,所述第一导向件上设有使得所述柔性推顶件具有稳定滑动路径的第一导向滑轨,所述第二导向件上设有使得所述柔性推顶件具有稳定滑动路径的第二导向滑轨,所述第一导向滑轨和所述第二导向滑轨连通。
  2. 根据权利要求1所述的模具斜顶机构,其特征在于,所述柔性推顶件为传动链。
  3. 根据权利要求2所述的模具斜顶机构,其特征在于,所述传动链包括多个链节、多个链板和多个固定部,每一链节上设置有销轴,相邻的链节通过所述销轴和所述链板相连接,且所述固定部连接在所述销轴上使所述链板可转动地与所述销轴连接;
    所述销轴可移动地设于所述第一导向滑轨和所述第二导向滑轨中。
  4. 根据权利要求3所述的模具斜顶机构,其特征在于,每一链板上设有两个通孔,所述固定部为卡簧,每一链节的销轴上设有环形凹槽,每一销轴插入于相应链板的一个通孔中,随后使所述卡簧连接在该销轴上的环形凹槽中,以将相应链板连接在该链节上。
  5. 根据权利要求3和4中任一项所述的模具斜顶机构,其特征在于,所述传动链还包括夹设于所述链板与所述固定部之间的滚动部,所述第一导向滑轨和所述第二导向滑轨与所述滚动部相匹配。
  6. 根据权利要求5所述的模具斜顶机构,其特征在于,所述第一导向滑轨和所述第二导向滑轨与所述滚动部形成滚动配合。
  7. 根据权利要求2-6中任一项所述的模具斜顶机构,其特征在于,所述第一导向件包括将所述传动链夹设于其中的两个刚性夹板,两个所述刚性夹板分别设有第一导向滑轨;
    两个所述刚性夹板的一端连接在所述第二导向件上,两个所述刚性夹板的另一端相对所述直顶件滑动连接。
  8. 根据权利要求7所述的模具斜顶机构,其特征在于,所述直顶件上设有容许两个所述刚性夹板的另一端穿插的插槽以使所述直顶件能够相对所述刚性夹板滑动。
  9. 根据权利要求3-8中任一项所述的模具斜顶机构,其特征在于,相邻的所述链 节之间形成斜面凹槽与凸台式的可滑动配合。
  10. 根据权利要求1-9中任一项所述的模具斜顶机构,其特征在于,所述第一导向滑轨为沿所述第一导向件进行滑动的方向设置的平直滑轨;
    所述第二导向滑轨为沿所述所述第二导向件进行滑动的方向设置的平直滑轨。
  11. 根据权利要求1-10中任一项所述的模具斜顶机构,其特征在于,所述第二导向件上还设有用于为所述斜顶件导向的第三导向滑轨,所述第三导向滑轨与所述第二导向滑轨平行设置。
  12. 根据权利要求11所述的模具斜顶机构,其特征在于,所述第二导向件沿轴向相对地设置了两个第二导向滑轨。
  13. 根据权利要求12所述的模具斜顶机构,其特征在于,所述第三导向滑轨的位置与所述两个第二导向滑轨具有90°相位差。
  14. 根据权利要求1-13中任一项所述的模具斜顶机构,其特征在于,所述第一导向滑轨与所述第二导向滑轨的横截面与所述柔性推顶件的横截面相匹配。
  15. 根据权利要求1-14中任一项所述的模具斜顶机构,其特征在于,所述第一导向滑轨和所述第二导向滑轨分别与所述柔性推顶件形成凹槽与凸台式的可滑动配合。
  16. 根据权利要求1-15中任一项所述的模具斜顶机构,其特征在于,所述第一导向件是竖直设置的,所述斜顶件在相对于所述第一导向件倾斜的方向上移动。
  17. 根据权利要求1-16中任一项所述的模具斜顶机构,其特征在于,所述斜顶件与所述柔性推顶件之间形成可转动连接。
  18. 一种操作根据权利要求1-17中任一项所述的模具斜顶机构的方法,其特征在于,所述方法包括:
    通过动力部件上顶所述直顶件,以通过所述柔性推顶件的传动,将所述斜顶件顶出,以在倾斜方向上顶出产品;以及
    通过所述动力部件下拉所述直顶件,以通过所述柔性推顶件的传动,将所述斜顶件拉回复位。
  19. 根据权利要求18所述的方法,其特征在于,所述直顶件的移动量与所述柔性推顶件的移动量相等。
  20. 根据权利要求18-19中任一项所述的方法,其特征在于,所述柔性推顶件对所述斜顶件的推顶与所述斜顶件的伸出在同一方向上。
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CN107127936A (zh) * 2016-02-26 2017-09-05 佛吉亚汽车内部设备工业公司 包括由铰接链节构成的链的用于模具的分离装置
CN207449022U (zh) * 2017-11-02 2018-06-05 东莞市欧若拉精密塑料制品有限公司 模具及其斜顶开模机构
CN109910252A (zh) * 2019-05-05 2019-06-21 深圳市银宝山新科技股份有限公司 一种模具斜顶机构

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