WO2020209815A1 - Système de surveillance de qualité de fil dans des métiers à tisser - Google Patents

Système de surveillance de qualité de fil dans des métiers à tisser Download PDF

Info

Publication number
WO2020209815A1
WO2020209815A1 PCT/TR2020/050245 TR2020050245W WO2020209815A1 WO 2020209815 A1 WO2020209815 A1 WO 2020209815A1 TR 2020050245 W TR2020050245 W TR 2020050245W WO 2020209815 A1 WO2020209815 A1 WO 2020209815A1
Authority
WO
WIPO (PCT)
Prior art keywords
yarn
unit
breaking number
monitoring system
information
Prior art date
Application number
PCT/TR2020/050245
Other languages
English (en)
Inventor
Tolga YORULMAZ
Original Assignee
Isiksoy Tekstil Insaat Taahhut Sanayi Ve Ticaret Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Isiksoy Tekstil Insaat Taahhut Sanayi Ve Ticaret Anonim Sirketi filed Critical Isiksoy Tekstil Insaat Taahhut Sanayi Ve Ticaret Anonim Sirketi
Publication of WO2020209815A1 publication Critical patent/WO2020209815A1/fr

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
    • B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/32—Counting, measuring, recording or registering devices
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
    • D03D51/007—Loom optimisation
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
    • D03D51/18—Automatic stop motions
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00—Auxiliary apparatus combined with or associated with looms
    • D03J1/004—Detection and repair of broken warp yarns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments

Definitions

  • the present invention relates to a yarn quality monitoring system embodied to determine the quality of yarn used in weaving loom having a yarn feeding unit where the yarn needed for producing fabric is provided.
  • Breakage of the yarn may lead to time loss during production of fabric, and may also lead to various quality problems.
  • the present invention relates to a yarn quality monitoring system, for eliminating the above mentioned disadvantages and for bringing new advantages to the related technical field.
  • An object of the present invention is to provide a yarn quality monitoring system. Another object of the present invention is to provide a yarn quality monitoring system which provides determination of qualities of yarns taken from the yarn suppliers, for use in weaving looms.
  • the present invention is a yarn quality monitoring system embodied to determine the quality of yarn used in weaving loom having a yarn feeding unit where the yarn needed for producing fabric is provided.
  • the subject matter yarn quality monitoring system comprises an input unit arranged to permit entering of a yarn identity information for a yarn placed to said feeding unit; and a processor unit which is embodied such that the data received from said input unit can be transferred, said processor unit is configured to receive the output signals from at least one yarn break sensor which produces an output signal when the yarn breaks in said weaving loom and to calculate a yarn breaking number and to correlate said yarn breaking number with the yarn identity information and to record said information in a memory unit and to access a reference breaking number information related to said yarn identity information and to compare said yarn breaking number with the predetermined reference breaking number information and to produce an output signal indicating that“yarn quality is not suitable” when it detects a predetermined deviation.
  • the condition of whether the yarn quality is at the desired standards is determined for the yarns taken from the yarn suppliers and used in the weaving loom.
  • said input unit is a barcode reader.
  • said barcode of the yarn, put to the feeding unit of the weaving loom is read where said barcode includes the identity information of the yarn, and said barcode is easily identified to the yarn quality monitoring system.
  • said input unit is a user interface arranged to permit manual input of the user.
  • the manual identification of IP identity information of the yarn, put to the feeding unit of the weaving loom, to the yarn monitoring system is provided.
  • the present invention is moreover a yarn quality monitoring method for use in a yarn quality monitoring system.
  • the improvement of the present invention is that the following is described: taking the identity data, related to the yarn provided in the weaving loom feeding unit, through an input unit which permits data input, transferring said data to a processor unit, the processor unit is configured to receive the output signals from at least one yarn break sensor which produces an output signal when the yarn breaks in said weaving loom, to calculate a yarn breaking number according to the received output data, to correlate said yarn breaking number with the yarn identity information and to record said information in a memory unit, to access a reference breaking number information related to said yarn identity information, to compare said yarn breaking number with the predetermined reference breaking number information and to produce an output signal indicating that“yarn quality is not suitable” when it detects a predetermined deviation.
  • Figure 1 is a block schema view of the yarn quality monitoring system.
  • the subject matter is basically a yarn quality monitoring system (10) for determining qualities of yarns taken from at least one yarn supplier and used in weaving looms.
  • Said yarn quality monitoring system comprises a yarn feeding unit arranged to provide yarn to the weaving loom.
  • the yarns coming from said feeding unit are used in weaving fabric as weft and warp yarn in the weaving loom.
  • At least one yarn break sensor (300) is provided arranged to detect the breakage condition of weft and warp yarns in the weaving loom.
  • each of the warp yarns passes through one each heald orifices.
  • the weft yarns are included to the fabric by means of the weft insertion system.
  • the yarn monitoring system comprises an input unit (200) embodied to permit entering of the information of the yarn provided in the feeding unit.
  • said input unit (200) is a barcode reader used in reading the barcode of the yarn which is put to the feeding unit. With the help of said barcode reader, the identity information of the yarn is identified to the yarn quality monitoring system without needing manual entering.
  • the input unit (200) is a user interface arranged to permit manual data entering of the user. By means of said user interface, the yarn identity information can be identified to the system without needing barcode.
  • Said user interface can comprise one of or a number of interface(s) which permit(s) entering of all data, like a touch-screen, keypad, etc.
  • the user interface and the barcode reader are provided together.
  • the yarn monitoring system moreover has a control unit (100) comprising a processor unit (1 10) configured to receive the data entered to the user interface.
  • Said control unit (100) comprises a memory unit (120) embodied to record data in a temporary and permanent manner.
  • the control unit (100) moreover comprises a communication unit (130) embodied to realize wired and wireless communication with peripheral units.
  • Said IP identity information comprises at least one of the information of the yarn like the information of the supplier of the yarn, total unit amount of the yarn, thickness of the yarn, denier of the yarn, raw material of the yarn, yarn resistance, break-elongation number, break-extension number, tolerance values.
  • the yarn identity information taken from the input unit (200) are taken by the processor unit (1 10) and recorded in the memory unit (120).
  • the output signals coming from the yarn break sensor (300) and indicating that the yarn is broken as from the time where the yarn is begun to be used in the weaving loom are received from the processor unit (1 10) and counted and recorded in the part of the memory unit (120) associated with the yarn identity information.
  • the processor unit (1 10) is embodied to access the reference breakage values associated with the yarn identity information.
  • the reference break values comprise the permitted standard break values, determined according to the identity information of the yarn, and the permitted tolerance values.
  • the reference break values may be provided beforehand in the memory unit (120) or said values may be taken by means of the communication unit (130) through a server.
  • the processor unit (1 10) compares the yarn break number recorded in the memory unit (120) and the reference break points, and when there is a predetermined deviation from the reference break number, the processor unit (1 10) generates an output signal indicating that the yarn quality is not suitable.
  • the processor unit (1 10) is embodied to notify the predetermined persons and/or the supplier company by means of a communication unit (130) that the yarn quality is not suitable when the processor unit (1 10) determines that the yarn quality is not suitable.
  • all of the yarn quality results taken from the suppliers are stored. When it is determined that predetermined amount of yarn does not have suitable quality, this is reported to the supplier. Moreover, by using the information of the suppliers kept in relation to the past; the price policy, the sanctions which are to be applied to the supplier, etc. can be determined.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
  • Looms (AREA)

Abstract

La présente invention concerne un système de surveillance de qualité de fil (10) conçu pour déterminer la qualité de fil utilisé dans un métier à tisser ayant une unité d'alimentation en fil où le fil nécessaire pour produire un tissu est fourni. En tant qu'amélioration, le système de surveillance de qualité de fil de matière (10) comprend une unité d'entrée (200) agencée pour permettre l'entrée d'une information d'identité de fil pour un fil placé dans ladite unité d'alimentation ; et une unité de processeur (110) qui est conçue de telle sorte que les données reçues de ladite unité d'entrée (200) puissent être transférées, ladite unité de processeur (110) étant configurée pour recevoir les signaux de sortie en provenance d'au moins un capteur de rupture de fil (300) qui produit un signal de sortie lorsque le fil se rompt dans ledit métier à tisser et pour calculer un nombre de ruptures de fil et pour mettre en corrélation ledit nombre de ruptures de fil avec l'information d'identité de fil et pour enregistrer lesdites informations dans une unité de mémoire (120) et pour avoir accès à une information de nombre de ruptures de référence associées à ladite information d'identité de fil et pour comparer ledit nombre de ruptures de fil aux informations de nombre de ruptures de référence prédéterminées et pour produire un signal de sortie indiquant que la « qualité du fil n'est pas appropriée » lorsqu'elle détecte un écart prédéterminé.
PCT/TR2020/050245 2019-04-09 2020-03-26 Système de surveillance de qualité de fil dans des métiers à tisser WO2020209815A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2019/05338A TR201905338A2 (tr) 2019-04-09 2019-04-09 Dokuma tezgahlarinda i̇pli̇k kali̇tesi̇ i̇zleme si̇stemi̇
TR2019/05338 2019-04-09

Publications (1)

Publication Number Publication Date
WO2020209815A1 true WO2020209815A1 (fr) 2020-10-15

Family

ID=67901446

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2020/050245 WO2020209815A1 (fr) 2019-04-09 2020-03-26 Système de surveillance de qualité de fil dans des métiers à tisser

Country Status (2)

Country Link
TR (1) TR201905338A2 (fr)
WO (1) WO2020209815A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114318695A (zh) * 2021-12-28 2022-04-12 阿利斯教育装备科技(苏州)有限公司 一种高效的全自动毛织机

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1347541A (en) * 1970-07-15 1974-02-27 Stehlecker Gmbh Wilhelm Brake- or open-end spinning machines
JPH0192456A (ja) * 1987-09-02 1989-04-11 Picanol Nv 織機のたて糸破断をモニタする方法およびこの方法を用いる装置
JPH01321930A (ja) * 1988-06-20 1989-12-27 Murata Mach Ltd 織機の糸品質管理システム
US5107667A (en) * 1988-01-24 1992-04-28 Murata Kikai Kabushiki Kaisha Spinning frame management method
US5381340A (en) * 1990-04-24 1995-01-10 Murata Kikai Kabushiki Kaisha Quality control system in a spinning mill
WO2001083348A1 (fr) * 2000-04-27 2001-11-08 Teijin Limited Procede et dispositif de commande de traitement de fibres
WO2018101240A1 (fr) * 2016-12-02 2018-06-07 村田機械株式会社 Enrouleur automatique, système d'enroulement de fil et procédé d'enroulement de fil

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1347541A (en) * 1970-07-15 1974-02-27 Stehlecker Gmbh Wilhelm Brake- or open-end spinning machines
JPH0192456A (ja) * 1987-09-02 1989-04-11 Picanol Nv 織機のたて糸破断をモニタする方法およびこの方法を用いる装置
US5107667A (en) * 1988-01-24 1992-04-28 Murata Kikai Kabushiki Kaisha Spinning frame management method
JPH01321930A (ja) * 1988-06-20 1989-12-27 Murata Mach Ltd 織機の糸品質管理システム
US5381340A (en) * 1990-04-24 1995-01-10 Murata Kikai Kabushiki Kaisha Quality control system in a spinning mill
WO2001083348A1 (fr) * 2000-04-27 2001-11-08 Teijin Limited Procede et dispositif de commande de traitement de fibres
WO2018101240A1 (fr) * 2016-12-02 2018-06-07 村田機械株式会社 Enrouleur automatique, système d'enroulement de fil et procédé d'enroulement de fil

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114318695A (zh) * 2021-12-28 2022-04-12 阿利斯教育装备科技(苏州)有限公司 一种高效的全自动毛织机

Also Published As

Publication number Publication date
TR201905338A2 (tr) 2019-07-22

Similar Documents

Publication Publication Date Title
EP0156153A1 (fr) Dispositif pour contrôler la qualité du fil
US5873392A (en) Process for monitoring faults in textile webs
US5001331A (en) System for establishing production history
US4984749A (en) Operation controlling method for textile machine
US6751521B2 (en) Information display apparatus of a loom
JPH01221524A (ja) 紡績工場における品質管理システム
CN107531444B (zh) 纱线卷绕系统、自动络纱机、精纺机以及纱线卷绕方法
US5834639A (en) Method and apparatus for determining causes of faults in yarns, rovings and slivers
WO2020209815A1 (fr) Système de surveillance de qualité de fil dans des métiers à tisser
CN110997537B (zh) 使合成纱线变形的方法和装置
JPH06228845A (ja) 織機の制御装置
US4744227A (en) Pattern monitoring method and apparatus
EP1600541B1 (fr) Procédé et dispositif de support de machines textiles
EP3344808B1 (fr) Agencement et procédé pour optimiser un processus de tissage
EP1057907A1 (fr) Procédés et systèmes de controlle d'opération de filature
KR101616413B1 (ko) Iot 플랫폼 기반의 직조기 모니터링 및 관리 시스템
EP1891257B1 (fr) Procédé d'introduction de fils trame et métier à tisser équipé pour appliquer ce procédé
GB2109020A (en) Monitoring and analysis of spinning units operation in an open-end spinning machine
CN116579672A (zh) 一种布匹质量管控方法、系统、电子设备和存储介质
CN1035338C (zh) 用于连续调整探纬敏感性以控制纬纱进入织机的装置
EP3478883B1 (fr) Agencement et procédé d'optimisation d'un processus de tissage
US6553826B1 (en) Process and device for monitoring the quality of textile strips
JP2018177449A (ja) 管理装置及び糸巻取システム
US4396040A (en) Quality monitoring system for looms
JPH01321930A (ja) 織機の糸品質管理システム

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20787804

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20787804

Country of ref document: EP

Kind code of ref document: A1