WO2020196252A1 - Comb cage for self-aligning roller bearing, and self-aligning roller bearing - Google Patents

Comb cage for self-aligning roller bearing, and self-aligning roller bearing Download PDF

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Publication number
WO2020196252A1
WO2020196252A1 PCT/JP2020/012274 JP2020012274W WO2020196252A1 WO 2020196252 A1 WO2020196252 A1 WO 2020196252A1 JP 2020012274 W JP2020012274 W JP 2020012274W WO 2020196252 A1 WO2020196252 A1 WO 2020196252A1
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Prior art keywords
cage
self
aligning roller
comb
tip
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PCT/JP2020/012274
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French (fr)
Japanese (ja)
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WO2020196252A8 (en
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夏海 宮田
吉田 和司
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Ntn株式会社
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Publication of WO2020196252A1 publication Critical patent/WO2020196252A1/en
Publication of WO2020196252A8 publication Critical patent/WO2020196252A8/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/06Ball or roller bearings
    • F16C23/08Ball or roller bearings self-adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/49Cages for rollers or needles comb-shaped

Definitions

  • the present invention applies to comb-shaped cages used in self-aligning roller bearings, and bearings using this cage, especially large bearings used in wind power generators, etc., which are heavy and require man-hours for assembly. , And its cage.
  • rollers 3 are interposed between the raceway surfaces 1a and 2a of the inner ring 1 and the outer ring 2 in multiple rows, and a cage 4 for holding the rollers 3 is provided for each row. It is provided.
  • the raceway surface 2a of the outer ring 2 is formed on a spherical surface extending over both rows, and the roller 3 is formed in a so-called barrel shape having an outer peripheral surface along the raceway surface 2a of the outer ring 2.
  • the cage 4 is formed in a comb shape with an annular portion 5 and a plurality of pillar portions 6 projecting axially from a plurality of locations in the circumferential direction thereof, and a roller 3 is formed between adjacent pillar portions 6.
  • a pocket 7 is formed to hold the.
  • the pocket inner surface 6a (see FIG. 13), which is a surface forming the pocket 7 of each pillar portion 6, is formed on a cylindrical surface corresponding to the maximum diameter of the roller 3.
  • Each pillar portion 6 projects in the axial direction, but the center c of the pocket inner surface 6a of the cylindrical surface extends in a direction perpendicular to the cage radial direction at the deepest portion of the inner ring raceway surface groove shape, and the pillar portion 6 Tilt against. Therefore, the inner surface 6a of the pillar portion is formed by drilling in the direction along the center of the inclined cylindrical surface.
  • the pillar portion 6 has a thinner wall thickness on the inner diameter side than that on the outer diameter side, and has the thinnest wall thickness near the center of the pillar portion and the thickest wall thickness at the tip of the pillar portion on the outer diameter surface. That is, as shown in FIG. 15, when the pillar portion 6 is viewed from the outer diameter side, the vicinity of the center of the pillar portion (the portion e indicated by the arrow) is the thinnest. Further, as shown in FIG. 16, when the pillar portion 6 is viewed from the inner diameter side, the tip of the pillar portion (the portion f indicated by the arrow) is the thinnest.
  • the cage 4 is designed so that the roller 3 does not fall off after assembling to the bearing, specifically, the roller 3 does not fall beyond the small brim 1b on the end side of the inner ring 1. .. That is, the clearance between the roller 3 and the pillar portion 6 of the cage 4 is managed so that the small brim 1b and 3 interfere with each other so that the roller 3 does not fall off. As shown in the figure, the portions circled in FIG. 18 are set to interfere with each other.
  • Patent Document 1 proposes a roller insertion method for roller bearings and a method for eliminating roller built-in scratches in roller bearings.
  • this method requires a special jig.
  • Patent Document 2 proposes to improve the assembling property by changing the length of the cage column and providing a groove in the self-aligning roller bearing with a cage.
  • this configuration requires machining of a groove.
  • Patent Document 3 shows a figure in which the outer diameter portion of the tip end portion of the cage column is cut off to form a tapered shape in the double row self-aligning roller bearing.
  • weight reduction is required for self-aligning roller bearings.
  • large bearings such as bearings for wind power generators are heavy, so it is required to reduce the weight of the entire bearing. Therefore, the weight of each component is required to be reduced, and the weight of the cage is also required to be reduced.
  • the present invention solves the above problems, and an object of the present invention is to improve the roller assembling property without deteriorating the roller holding performance, to prevent the shape from collapsing due to deformation of the cage during roller assembling, and to reduce the weight. It is an object of the present invention to provide a comb-shaped cage for self-aligning roller bearings and a self-aligning roller bearing that can be changed.
  • the comb-shaped cage for self-aligning roller bearings of the present invention is used for double-row self-aligning roller bearings, and has an annular portion whose axial position is located between the raceway surfaces of both rows and the circumferential direction of the annular portion. It is a comb-shaped cage for self-aligning roller bearings that is formed in a comb shape with multiple pillars protruding in the axial direction from multiple locations and has pockets for holding barrel-shaped rollers between adjacent pillars.
  • the inner surface of the pocket which is a surface forming the pocket of each of the pillars, is a cylindrical surface extending in a direction perpendicular to the radial direction of the cage at the deepest groove shape of the raceway surface.
  • the outer diameter of the annular portion is larger than the pitch circle diameter PCD of the arrangement of the rollers, and the inner diameter of the annular portion is smaller than the pitch circle diameter PCD.
  • a tapered shape portion is formed on the outer diameter surface of the tip of each pillar portion so as to reach the tip end toward the inner diameter side of the cage, and the tapered shape portion is located on the cage axial position having the maximum diameter of the roller. Starting from the tip side of the pillar from this axial position, The width of each pillar as seen from the outside in the radial direction of the cage toward the center of the cage is the narrowest at the tip of the pillar.
  • the rollers can be reliably held. Since the center of the cylindrical surface, which is the inner surface of the pocket of the column portion, extends in the direction perpendicular to the cage radial direction at the deepest groove shape of the inner ring raceway surface, the tip side is inclined toward the inner diameter side with respect to the extending direction of the column portion. However, if there is no inclined portion as in the conventional product, the width of the pillar portion when the pillar portion is viewed from the outside in the radial direction of the cage toward the center side of the cage is the widest at the cutting edge of the pillar portion.
  • the outer diameter of the widened tip of the pillar is obstructed and it is difficult to incorporate the roller into the pocket, and the outer diameter of the wide tip of the pillar does not have a positive effect on strength or functionality. It will be a wasteful part.
  • the present invention by forming a tapered shape portion that goes down to the inner diameter side of the cage on the outer diameter surface of the tip of the pillar portion, the above-mentioned functionally good influence is not exerted, and a waste portion that hinders the incorporation of rollers is eliminated. Therefore, the ease of incorporation of the rollers is improved and the weight of the cage can be reduced.
  • the roller can be easily incorporated, it is not necessary to significantly deform the cage during assembly, and the shape of the cage is prevented from being deformed due to the deformation of the cage.
  • the roller retention is ensured by starting the tapered shape portion on the cage axial position which is the maximum diameter of the roller or from the column tip side of the axial position. In this way, it is possible to improve the assembling property of the roller, prevent the shape from being deformed due to the deformation of the cage at the time of assembling the roller, and reduce the weight without deteriorating the holding performance of the roller.
  • the plurality of column portions may be configured to project from the annular portion to only one side in the axial direction.
  • the cage may be a comb-shaped cage in which the pillar portion extends from the annular portion in both axial directions, but by adopting a configuration in which the pillar portion protrudes only on one side, a large self-aligning roller bearing can be used. Good handleability when applied.
  • the outer diameter of the annular portion is relative to the pitch circular diameter PCD.
  • the inner diameter of the annular portion is relative to the pitch circle diameter PCD.
  • the length of the portion of the pillar portion constituting the pocket is 65% or less of the roller length. It may be. If the length of the pocket component of the pillar is 65% or less of the roller length, the cage mainly holds the rollers so that the performance of the cage is not inferior to that of the conventional product that does not form the tapered shape. It can be designed to minimize the cage volume while ensuring the inner surface of the pocket at the position (maximum roller diameter position). In that case, the outer diameter of the cage is PCD ⁇ 102 to 105%, and the inner diameter of the annular portion is PCD ⁇ 95 to 98%.
  • the comb-shaped cage for self-aligning roller bearings of the present invention may be made of an iron-based material. While iron-based materials are tough, they usually require a reasonable amount of force to deform the cage for the incorporation of rollers. Therefore, the effect of improving the assembling property by forming the tapered shape portion of the present invention is effectively exhibited.
  • the comb-shaped cage for self-aligning roller bearings of the present invention may be made of a brass-based material. Even in the case of brass-based materials, a certain amount of force is usually required to deform the cage for incorporating the rollers. Therefore, the effect of improving the assembling property by forming the tapered shape portion of the present invention is effectively exhibited.
  • the self-aligning roller bearing of the present invention includes a comb-shaped cage for self-aligning roller bearings having any of the above configurations of the present invention.
  • the self-aligning roller bearing of the present invention may be a bearing used for supporting the spindle of a wind power generator.
  • the bearing used to support the spindle of such a large wind power generator is inevitably large. Therefore, it is more important to reduce the weight of the bearing as a whole and prevent the shape from collapsing when the rollers are incorporated into the cage.
  • these weights are reduced. The issues of both conversion and embedding are solved.
  • the present invention includes any combination of claims and / or at least two configurations disclosed in the specification and / or drawings. In particular, any combination of two or more of each claim is included in the present invention.
  • a double row self-aligning roller bearing according to an embodiment of the present invention and a comb-shaped cage used for the bearing will be described with reference to FIGS. 1 to 11.
  • FIG. 1 in the double-row self-aligning roller bearing 10, two rows of rollers 3 and 3 arranged in the axial direction are interposed between the inner ring 1 and the outer ring 2. Rollers 3 and 3 are held by cages 4 and 4 for each roller row.
  • This double-row self-aligning roller bearing has a symmetrical shape, and the cages 4 and 4 on both sides have a symmetrical shape with each other.
  • the raceway surface 2a of the outer ring 2 has a spherical shape that continues across both rows.
  • the inner ring 1 is formed with a plurality of rows of raceway surfaces 1a and 1a having a cross-sectional shape along the outer peripheral surfaces of the rollers 3 and 3 in the left and right rows.
  • a brim (small brim) 1b, 1b is provided at both ends of the outer peripheral surface of the inner ring 1, respectively.
  • a middle brim 1c is provided at the center of the outer peripheral surface of the inner ring 1, that is, between the rollers 3 in the left row and the rollers 3 in the right row.
  • the outer peripheral surfaces of the rollers 3 and 3 in each row have a cross-sectional shape along the raceway surface 2a of the outer ring 2.
  • the roller 3 has an outer peripheral surface formed on a curved surface having a rotating body shape in which an arc along the raceway surface 2a of the outer ring 2 is rotated around the center line, and has a so-called barrel shape.
  • the roller 3 may be a symmetrical roller having a maximum diameter at the center of the roller length, or a non-coping roller whose maximum diameter is displaced from the center of the roller length.
  • the portion where the roller diameter is maximum is the maximum diameter on the axial center side of the bearing 10 from the center of the roller length (the center of the width of the inner ring raceway surface 1a) b. It is an asymmetric roller in which the point (straight line a) is located.
  • the cage 4 includes an annular portion 5 whose axial position is located between the inner ring raceway surfaces 1a and 1a in both rows, and a plurality of pillar portions 6 (FIG. 6) that project axially from a plurality of circumferential positions of the annular portion 5. ) And a comb shape. As shown in FIG. 1, the cages 4 in both rows are arranged back to back so as to be in contact with each other at the annular portion 5, and the annular portions 5 are guided by the outer diameter surface of the inner brim 1c of the inner ring 1.
  • the pillar portion 6 of the cage 4 has a rod-shaped portion having the same basic cross-sectional shape in each length direction, from which a portion corresponding to the inner surface 6a (FIG. 2) of the cylindrical pocket is removed and has a tapered shape at the tip.
  • the shape is such that the portion 9 is provided.
  • the basic cross-sectional shape is a shape including an outer peripheral surface and an inner peripheral surface forming a part of a cylindrical surface, and planar side surfaces on both sides extending in the radial direction.
  • the diameter of the cylindrical surface forming the pocket inner surface 6a is slightly larger than the maximum diameter of the roller 3.
  • the pocket inner surface 6a which is a surface forming the pocket 7 of the pillar portion 6, is a cylindrical surface whose center line c extends in a direction perpendicular to the straight line a in the radial direction of the cage at the deepest groove shape of the raceway surface 1a of the inner ring 1. ..
  • the deepest portion is a position in the length direction forming the maximum diameter of the roller 3, and the straight line a forms an action line.
  • the outer diameter, inner diameter, and width of the cage 4 are optimized as follows.
  • the outer diameter Do of the annular portion 5 of the cage 4 is larger than the pitch circle diameter PCD of the arrangement of the rollers 3, and the inner diameter Di of the annular portion 5 is smaller than the pitch circle diameter PCD.
  • the outer diameter Do of the annular portion 5 is, for example, PCD ⁇ 102 to 105%.
  • the inner diameter Di of the annular portion 5 is, for example, PCD ⁇ 95 to 98%.
  • the length L of the pillar portion 6, specifically, the length L of the portion forming the pocket 7 of the pillar portion 6 is 65% or less of the roller length L1 (FIG. 3).
  • the tapered shape portion 9 (FIGS. 4 to 9A) is formed on the outer diameter surface of the tip of the pillar portion 6 so as to decrease (approach) toward the inner diameter side of the cage toward the most advanced end.
  • the tapered shape portion 9 starts on the cage axial position (position of the straight line a) which is the maximum diameter of the roller 3, or from the column portion tip side of the axial position.
  • the tapered shape portion 9 is formed on the tip side of the pillar portion 6 on the cage axial position (position of the straight line a) which is the maximum diameter of the roller 3.
  • the tapered shape portion 9 is formed on the pillar portion 6, and the cylindrical pocket inner surface 6a is inclined with respect to the axial direction in which the pillar portion 6 extends, so that the pillar portion 6 is outward in the radial direction of the cage.
  • the width of the pillar portion seen from the center side of the cage is the narrowest at the tip of the pillar portion 6 and has a width W1 (FIG. 7). Further, the radial dimension d (FIG. 8) of the tip surface 6b of the pillar portion 6 is reduced.
  • the inner ring 1, the outer ring 2, and the roller 3 are made of bearing steel, and the cage 4 is made of an iron-based material or a brass-based material.
  • the comb-shaped cage 4 for self-aligning roller bearings is designed to minimize the dimensions of the cage 4 and remove parts that do not affect the function in order to reduce weight and improve ease of incorporation.
  • the inner diameter, outer diameter, and width of the cage 4 were optimized, and the tip portion of the pillar portion 6 of the cage 4 was cut off diagonally to form a tapered shape portion 9.
  • the following dimensional relationships were used. Compact design for weight reduction, and to prevent the roller 3 from falling off after installation, by reproducing the bearing assembly state using FME, the inner and outer diameters of the cage will be the optimum design without the roller 3 falling off.
  • the dimensions were determined as described above.
  • the cage 4 is designed to be the minimum while ensuring the pocket size at the position where the roller 3 is mainly held (maximum roller diameter position).
  • the length L (pocket width dimension) of the pillar portion 6 of 4 is set to the length of the roller 3 ⁇ 65% or less as described above.
  • the outer diameter of the annular portion 5 is PCD ⁇ 102 to 105%
  • the inner diameter of the annular portion 5 is PCD ⁇ 95 to 98%, Will be.
  • the weight is reduced by removing the part of the pillar 6 of the cage 4 that is not related to the roller holding performance and the roller dropping performance, and the size of the entrance when the roller is assembled is made as wide as possible to improve the ease of incorporation.
  • the tip portion of the pillar portion 6 of the cage 4 is cut off diagonally from the outer diameter side.
  • the tapered shape portion 9 secures the roller holding property by starting from the roller maximum diameter position (the position of the straight line a) related to the roller holding property or the column tip side from the position.
  • the inclination angle of the tapered shape portion 9 becomes larger, the circumferential width W of the tip portion becomes narrower and the radial thickness d becomes thinner, and the entrance at the time of roller assembling becomes wider. The amount of deformation of the portion 6 is reduced, and the ease of incorporation is improved.
  • the inclination angle of the tapered shape portion 9 should be set to the maximum angle that does not interfere with machining.
  • the shape of the cage 4 is such that the tip of the pillar portion 6 is the narrowest when the pillar portion 6 is viewed from the outer diameter side.
  • the cage tip surface 6b (halftone dot portion) at the entrance of the cage pocket 7 was large.
  • the tip is cut off to form a tapered shape portion 9, so that the pillar tip surface 6b (halftone dot portion) at the entrance of the cage pocket is the pillar tip surface of the conventional product. It is smaller than 6b (FIGS. 9B and 10B), and the ease of incorporation is improved.
  • the assembling property of the roller 3 is improved, the man-hours for assembling the bearing can be reduced, and the burden on the assembling worker can be reduced. Due to the improved ease of incorporation, it is not necessary to significantly deform the cage 4 at the time of assembly, and it is possible to minimize the shape collapse of the cage 4 due to forcibly changing the shape.
  • FIG. 11 shows an example of a spindle support device of a wind power generation device.
  • the casing 23a of the nacelle 23 is horizontally swivelly installed on the support base 21 via the swivel bearing 22.
  • the spindle 26 is rotatably installed in the casing 23a of the nacelle 23 via the spindle support bearing 25 installed in the bearing housing 24, and the blade 27 serving as a swivel blade is located in a portion of the spindle 26 protruding outside the casing 23a. Is installed.
  • the double row self-aligning roller bearing 10 according to the embodiment is applied to the spindle support bearing 25.
  • the other end of the spindle 26 is connected to the speed increaser 28, and the output shaft of the speed increaser 28 is coupled to the rotor shaft of the generator 29.
  • the nacelle 23 is swiveled at an arbitrary angle by the swivel motor 30 via the speed reducer 31.
  • two spindle support bearings 25 are installed side by side in the illustrated example, one spindle support bearing 25 may be used.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Support Of The Bearing (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

Provided is a comb cage for a self-aligning roller bearing, which is formed in a comb geometry by an annular section (5) and a plurality of columnar pieces (6), and in which pockets (7) for retaining barrel-shaped rollers (3) are formed. A pocket-inner surface (6a) of each columnar piece (6) is a cylindrical surface extending perpendicularly, in the cage radial direction at the deepest portion of the inner-race surface (1a). Formed on the outer-diametrical surface of the tip of each columnar piece (6) is a tapered section (9) that tapers cage-inner-diametrically toward the tip forefront. The tapered section (9) begins at a position along the cage axis where the diameter of the rollers (3) is greatest, or from more toward the columnar-piece tip than this axial position. The width of each columnar piece (6), when viewed externally in the cage radial direction toward the center, is narrowest at the tip forefront of the columnar piece (6).

Description

自動調心ころ軸受用くし型保持器および自動調心ころ軸受Comb cages for self-aligning roller bearings and self-aligning roller bearings 関連出願Related application
 本出願は、2019年3月28日出願の特願2019-062305の優先権を主張するものであり、その全体を参照により本願の一部をなすものとして引用する。 This application claims the priority of Japanese Patent Application No. 2019-062305 filed on March 28, 2019, and is cited as a part of the present application by reference in its entirety.
 この発明は、自動調心ころ軸受で使用されるくし型保持器、およびこの保持器を使用する軸受、特に風力発電機等に使われる大型の軸受で重量大および組立に工数が必要な軸受に、およびその保持器に関する。 The present invention applies to comb-shaped cages used in self-aligning roller bearings, and bearings using this cage, especially large bearings used in wind power generators, etc., which are heavy and require man-hours for assembly. , And its cage.
 自動調心ころ軸受は、図12に示すように、内輪1と外輪2の軌道面1a,2a間に、ころ3が複列に介在し、ころ3を保持する保持器4が各列毎に設けられている。外輪2の軌道面2aは両列にわたる球面に形成され、ころ3は、外周面が外輪2の軌道面2aに沿う形状、いわゆる樽形に形成されている。 In the self-aligning roller bearing, as shown in FIG. 12, rollers 3 are interposed between the raceway surfaces 1a and 2a of the inner ring 1 and the outer ring 2 in multiple rows, and a cage 4 for holding the rollers 3 is provided for each row. It is provided. The raceway surface 2a of the outer ring 2 is formed on a spherical surface extending over both rows, and the roller 3 is formed in a so-called barrel shape having an outer peripheral surface along the raceway surface 2a of the outer ring 2.
 保持器4は、図14のように、環状部5とその周方向複数箇所から軸方向に突出する複数の柱部6とでくし型に形成され、隣合う柱部6の間で、ころ3を保持するポケット7が形成される。各柱部6のポケット7を構成する面であるポケット内面6a(図13参照)は、ころ3の最大径に対応する円筒面に形成される。各柱部6は軸方向に突出しているが、円筒面のポケット内面6aは、その中心cが、内輪軌道面溝形状最深部の保持器半径方向に垂直な方向に延びており、柱部6に対して傾斜する。このため、柱部内面6aは、その傾斜した円筒面の中心に沿う方向にドリル加工することで形成されている。 As shown in FIG. 14, the cage 4 is formed in a comb shape with an annular portion 5 and a plurality of pillar portions 6 projecting axially from a plurality of locations in the circumferential direction thereof, and a roller 3 is formed between adjacent pillar portions 6. A pocket 7 is formed to hold the. The pocket inner surface 6a (see FIG. 13), which is a surface forming the pocket 7 of each pillar portion 6, is formed on a cylindrical surface corresponding to the maximum diameter of the roller 3. Each pillar portion 6 projects in the axial direction, but the center c of the pocket inner surface 6a of the cylindrical surface extends in a direction perpendicular to the cage radial direction at the deepest portion of the inner ring raceway surface groove shape, and the pillar portion 6 Tilt against. Therefore, the inner surface 6a of the pillar portion is formed by drilling in the direction along the center of the inclined cylindrical surface.
特開2005-344848号公報Japanese Unexamined Patent Publication No. 2005-344748 特開2006-308043号公報Japanese Unexamined Patent Publication No. 2006-308043 特開2017-180831号公報Japanese Unexamined Patent Publication No. 2017-180831
 前記のように、柱部6のポケット内面6aが柱部6に対して傾斜しているため、柱部6の保持器円周方向の肉厚は均一ではない。図14に示すように、柱部6は、外径側に比べて内径側の肉厚が薄く、外径面では柱部中央付近が最も薄肉になり、柱部先端が最も厚肉になる。すなわち、図15のように、柱部6を外径側から見ると、柱部中央付近(矢印で示す部分e)が最も薄肉になっている。また、図16のように、柱部6を内径側から見ると、柱部先端(矢印で示す部分f)が最も薄肉になっている。 As described above, since the pocket inner surface 6a of the pillar portion 6 is inclined with respect to the pillar portion 6, the wall thickness of the pillar portion 6 in the circumferential direction of the cage is not uniform. As shown in FIG. 14, the pillar portion 6 has a thinner wall thickness on the inner diameter side than that on the outer diameter side, and has the thinnest wall thickness near the center of the pillar portion and the thickest wall thickness at the tip of the pillar portion on the outer diameter surface. That is, as shown in FIG. 15, when the pillar portion 6 is viewed from the outer diameter side, the vicinity of the center of the pillar portion (the portion e indicated by the arrow) is the thinnest. Further, as shown in FIG. 16, when the pillar portion 6 is viewed from the inner diameter side, the tip of the pillar portion (the portion f indicated by the arrow) is the thinnest.
 また、保持器4は、軸受への組立後、ころ3が脱落すること、具体的には内輪1の端部側の小つば1bを超えてころ3が落ちることが無いように設計されている。すなわち、ころ3と保持器4の柱部6との間のすきまを管理し、小つば1bところ3とが干渉する寸法とすることで、ころ3が脱落がないよう設定している。図で示すと、図18の○印で囲んだ部分が干渉するよう設定されている。 Further, the cage 4 is designed so that the roller 3 does not fall off after assembling to the bearing, specifically, the roller 3 does not fall beyond the small brim 1b on the end side of the inner ring 1. .. That is, the clearance between the roller 3 and the pillar portion 6 of the cage 4 is managed so that the small brim 1b and 3 interfere with each other so that the roller 3 does not fall off. As shown in the figure, the portions circled in FIG. 18 are set to interfere with each other.
 このため、保持器4へのころ3の組み込みの際は、図18に破線で柱部6の変形形状を示すように、ころ3が小つば1bを乗り越える程度に、保持器4を変形させる必要がある。このように変形させるため、保持器4の形状の崩れ、例えば円筒度の崩れ等が懸念される。鉄や黄銅を使用した保持器を変形させるには相応の力が必要であり、風力発電機向けなどの大型の軸受(大型の保持器)になるほど作業者への負担が大きくなる。 Therefore, when incorporating the roller 3 into the cage 4, it is necessary to deform the cage 4 to the extent that the roller 3 gets over the small brim 1b, as shown by the broken line in FIG. 18 showing the deformed shape of the pillar portion 6. There is. Since it is deformed in this way, there is a concern that the shape of the cage 4 may collapse, for example, the cylindricity may collapse. A certain amount of force is required to deform a cage made of iron or brass, and the larger the bearing (larger cage) for wind power generators, the greater the burden on the operator.
 なお、特許文献1には、ころ軸受のころ挿入方法及びころ軸受において、ころの組み込み傷を無くす方法が提案されている。しかし、この方法には専用治具が必要になる。特許文献2には、保持器付き自動調心ころ軸受において、保持器柱の長さを変更し、入れ溝を設けることで組み込み性を向上させることが提案されている。しかし、この構成には入れ溝の加工が必要になる。なお、特許文献3には、複列自動調心ころ軸受において、保持器柱の先端部の外径部を切り落としてテーパー形状とした図が示されている。しかし、テーパー形状とした部分の技術的意義の記載はなく、柱部のポケット内面の形状や柱部先端部幅等についての記載もない。ころの組み込みに関しては、内輪に入れ溝を設けて対処することが記載されている。 Note that Patent Document 1 proposes a roller insertion method for roller bearings and a method for eliminating roller built-in scratches in roller bearings. However, this method requires a special jig. Patent Document 2 proposes to improve the assembling property by changing the length of the cage column and providing a groove in the self-aligning roller bearing with a cage. However, this configuration requires machining of a groove. In addition, Patent Document 3 shows a figure in which the outer diameter portion of the tip end portion of the cage column is cut off to form a tapered shape in the double row self-aligning roller bearing. However, there is no description of the technical significance of the tapered portion, and there is no description of the shape of the inner surface of the pocket of the pillar portion, the width of the tip portion of the pillar portion, or the like. Regarding the incorporation of rollers, it is described that a groove is provided in the inner ring to deal with it.
 また、自動調心ころ軸受において、軽量化が求められている。特に、風力発電機用軸受など、大型軸受になると重量大となる為、軸受全体の軽量化が求められる。このため、その各構成部品に軽量化が求められ、保持器においても軽量化が求められる。 In addition, weight reduction is required for self-aligning roller bearings. In particular, large bearings such as bearings for wind power generators are heavy, so it is required to reduce the weight of the entire bearing. Therefore, the weight of each component is required to be reduced, and the weight of the cage is also required to be reduced.
 この発明は、上記課題を解消するものであり、その目的は、ころの保持性能を低下させることなく、ころの組み込み性の向上、ころ組み込み時の保持器変形による形状の崩れの防止、および軽量化を図ることのできる自動調心ころ軸受用くし型保持器、並びに自動調心ころ軸受を提供することである。 The present invention solves the above problems, and an object of the present invention is to improve the roller assembling property without deteriorating the roller holding performance, to prevent the shape from collapsing due to deformation of the cage during roller assembling, and to reduce the weight. It is an object of the present invention to provide a comb-shaped cage for self-aligning roller bearings and a self-aligning roller bearing that can be changed.
 この発明の自動調心ころ軸受用くし型保持器は、複列の自動調心ころ軸受に用いられ、軸方向位置が両列の軌道面間に位置する環状部と、この環状部の周方向複数箇所から軸方向に突出する複数の柱部とでくし型に形成され、隣合う柱部間に樽形のころを保持するポケットが形成された自動調心ころ軸受用くし型保持器であって、
 前記各柱部の前記ポケットを構成する面であるポケット内面が、前記軌道面の溝形状最深部の保持器半径方向に垂直な方向に延びる円筒面であり、
 前記環状部の外径が前記ころの配列のピッチ円直径PCDよりも大きく、前記環状部の内径が前記ピッチ円直径PCDよりも小さく、
 前記各柱部の先端の外径面に、最先端に至るに従って保持器内径側に下がるテーパー形状部が形成され、前記テーパー形状部は、前記ころの最大径となる保持器軸方向位置上またはこの軸方向位置よりも柱部先端側から始まり、
 前記各柱部を保持器半径方向の外方から保持器中心側に見た柱部幅が、前記柱部の最先端で最も狭くなる。
The comb-shaped cage for self-aligning roller bearings of the present invention is used for double-row self-aligning roller bearings, and has an annular portion whose axial position is located between the raceway surfaces of both rows and the circumferential direction of the annular portion. It is a comb-shaped cage for self-aligning roller bearings that is formed in a comb shape with multiple pillars protruding in the axial direction from multiple locations and has pockets for holding barrel-shaped rollers between adjacent pillars. hand,
The inner surface of the pocket, which is a surface forming the pocket of each of the pillars, is a cylindrical surface extending in a direction perpendicular to the radial direction of the cage at the deepest groove shape of the raceway surface.
The outer diameter of the annular portion is larger than the pitch circle diameter PCD of the arrangement of the rollers, and the inner diameter of the annular portion is smaller than the pitch circle diameter PCD.
A tapered shape portion is formed on the outer diameter surface of the tip of each pillar portion so as to reach the tip end toward the inner diameter side of the cage, and the tapered shape portion is located on the cage axial position having the maximum diameter of the roller. Starting from the tip side of the pillar from this axial position,
The width of each pillar as seen from the outside in the radial direction of the cage toward the center of the cage is the narrowest at the tip of the pillar.
 この構成によると、柱部のポケット内面が円筒面であるため、ころの確実な保持が行える。柱部のポケット内面となる円筒面の中心は、内輪軌道面の溝形状最深部の保持器半径方向に垂直な方向に延びているため、柱部が延びる方向に対して先端側が内径側へ傾斜し、従来品のように前記傾斜部がなければ、柱部を保持器半径方向の外方から保持器中心側に見た柱部幅が、前記柱部の最先端で最も広くなる。そのため、この広くなった柱部先端の外径部で阻害されてポケット内へのころの組み込みが行い難く、またその広い柱部先端の外径部が、強度や機能的に良い影響を持たない無駄部分となる。
 この発明は、柱部先端の外径面に、保持器内径側に下がるテーパー形状部を形成することで、前記の機能的に良い影響を持たず、またころの組み込みを阻害する無駄部分を省いたため、ころの組み込み性が向上し、かつ保持器の軽量化が得られる。ころの組み込み性が向上するため、組み込み時に保持器を大きく変形させる必要がなく、保持器の変形による形状の崩れが防止される。前記テーパー形状部は、前記ころの最大径となる保持器軸方向位置上またはこの軸方向位置よりも柱部先端側から始まるようにすることで、ころの保持性が確保される。このように、ころの保持性能を低下させることなく、ころの組み込み性の向上、ころ組み込み時の保持器変形による形状の崩れの防止、および軽量化を図ることが出来る。
According to this configuration, since the inner surface of the pocket of the pillar portion is a cylindrical surface, the rollers can be reliably held. Since the center of the cylindrical surface, which is the inner surface of the pocket of the column portion, extends in the direction perpendicular to the cage radial direction at the deepest groove shape of the inner ring raceway surface, the tip side is inclined toward the inner diameter side with respect to the extending direction of the column portion. However, if there is no inclined portion as in the conventional product, the width of the pillar portion when the pillar portion is viewed from the outside in the radial direction of the cage toward the center side of the cage is the widest at the cutting edge of the pillar portion. Therefore, the outer diameter of the widened tip of the pillar is obstructed and it is difficult to incorporate the roller into the pocket, and the outer diameter of the wide tip of the pillar does not have a positive effect on strength or functionality. It will be a wasteful part.
In the present invention, by forming a tapered shape portion that goes down to the inner diameter side of the cage on the outer diameter surface of the tip of the pillar portion, the above-mentioned functionally good influence is not exerted, and a waste portion that hinders the incorporation of rollers is eliminated. Therefore, the ease of incorporation of the rollers is improved and the weight of the cage can be reduced. Since the roller can be easily incorporated, it is not necessary to significantly deform the cage during assembly, and the shape of the cage is prevented from being deformed due to the deformation of the cage. The roller retention is ensured by starting the tapered shape portion on the cage axial position which is the maximum diameter of the roller or from the column tip side of the axial position. In this way, it is possible to improve the assembling property of the roller, prevent the shape from being deformed due to the deformation of the cage at the time of assembling the roller, and reduce the weight without deteriorating the holding performance of the roller.
 この発明の自動調心ころ軸受用くし型保持器において、前記複数の柱部が前記環状部から前記軸方向の片側のみに突出する構成であってもよい。当該保持器は、環状部から柱部が軸方向の両方に延びるくし型保持器であってもよいが、柱部が片側のみに突出する構成とすることで、大型の自動調心ころ軸受に適用する場合等に、取扱性が良い。 In the comb-shaped cage for self-aligning roller bearings of the present invention, the plurality of column portions may be configured to project from the annular portion to only one side in the axial direction. The cage may be a comb-shaped cage in which the pillar portion extends from the annular portion in both axial directions, but by adopting a configuration in which the pillar portion protrudes only on one side, a large self-aligning roller bearing can be used. Good handleability when applied.
 この発明自動調心ころ軸受用くし型保持器において、前記環状部の外径が前記ピッチ円直径PCDに対して、
     PCD×102~105%、
 前記環状部の内径が前記ピッチ円直径PCDに対して、
     PCD×95~98%、
 前記柱部の前記ポケットを構成する部分の長さがころ長さの65%以下、
であってもよい。
 柱部のポケット構成部分の長さがころ長さの65%以下であると、前記テーパー形状部を形成しない従来品に比べ保持器の性能が劣らぬよう、保持器が主にころを抱えている位置(ころ最大径位置)のポケット内面を確保しつつ、保持器容積が最小となる設計とできる。その場合、保持器外径はPCD×102~105%、環状部の内径はPCD×95~98%となる。
In the comb-shaped cage for self-aligning roller bearings of the present invention, the outer diameter of the annular portion is relative to the pitch circular diameter PCD.
PCD x 102-105%,
The inner diameter of the annular portion is relative to the pitch circle diameter PCD.
PCD x 95-98%,
The length of the portion of the pillar portion constituting the pocket is 65% or less of the roller length.
It may be.
If the length of the pocket component of the pillar is 65% or less of the roller length, the cage mainly holds the rollers so that the performance of the cage is not inferior to that of the conventional product that does not form the tapered shape. It can be designed to minimize the cage volume while ensuring the inner surface of the pocket at the position (maximum roller diameter position). In that case, the outer diameter of the cage is PCD × 102 to 105%, and the inner diameter of the annular portion is PCD × 95 to 98%.
 この発明の自動調心ころ軸受用くし型保持器において、鉄系材料で構成されていてもよい。鉄系材料であると堅固である反面、通常では、ころの組み込みのために保持器を変形させるには相応の力が必要である。そのため、この発明の前記テーパー形状部を形成したことによる組み込み性の向上効果が効果的に発揮される。 The comb-shaped cage for self-aligning roller bearings of the present invention may be made of an iron-based material. While iron-based materials are tough, they usually require a reasonable amount of force to deform the cage for the incorporation of rollers. Therefore, the effect of improving the assembling property by forming the tapered shape portion of the present invention is effectively exhibited.
 この発明の自動調心ころ軸受用くし型保持器において、黄銅系材料で構成されていてもよい。黄銅系材料の場合も、通常では、ころの組み込みのために保持器を変形させるには相応の力が必要である。そのため、この発明の前記テーパー形状部を形成したことによる組み込み性の向上効果が効果的に発揮される。 The comb-shaped cage for self-aligning roller bearings of the present invention may be made of a brass-based material. Even in the case of brass-based materials, a certain amount of force is usually required to deform the cage for incorporating the rollers. Therefore, the effect of improving the assembling property by forming the tapered shape portion of the present invention is effectively exhibited.
 この発明の自動調心ころ軸受は、この発明の上記いずれかの構成の自動調心ころ軸受用くし型保持器を備えている。この発明の自動調心ころ軸受用くし型保持器を用いたことで、軸受全体の軽量化と、ころ組み込み時の保持器の形状崩れのない信頼性の高い性能とが得られる。 The self-aligning roller bearing of the present invention includes a comb-shaped cage for self-aligning roller bearings having any of the above configurations of the present invention. By using the comb-shaped cage for self-aligning roller bearings of the present invention, it is possible to obtain weight reduction of the entire bearing and highly reliable performance without losing the shape of the cage when the rollers are assembled.
 この発明の自動調心ころ軸受は、風力発電機の主軸の支持用に用いられる軸受であってもよい。風力発電機は大型であるほど発電の効率が良く、大型化が進んでいるが、このような大型の風力発電機の主軸の支持に用いられる軸受は、必然的に大型となる。そのため、軸受全体の軽量化と、保持器へのころ組み込みの際の形状崩れの防止がより重要となるが、この発明の自動調心ころ軸受用くし型保持器が用いられることで、これら軽量化と組み込み性の両方の課題が解消される。 The self-aligning roller bearing of the present invention may be a bearing used for supporting the spindle of a wind power generator. The larger the wind power generator, the more efficient the power generation and the larger the size of the wind power generator. However, the bearing used to support the spindle of such a large wind power generator is inevitably large. Therefore, it is more important to reduce the weight of the bearing as a whole and prevent the shape from collapsing when the rollers are incorporated into the cage. However, by using the comb-shaped cage for the self-aligning roller bearing of the present invention, these weights are reduced. The issues of both conversion and embedding are solved.
 請求の範囲および/または明細書および/または図面に開示された少なくとも2つの構成のどのような組合せも、本発明に含まれる。特に、請求の範囲の各請求項の2つ以上のどのような組合せも、本発明に含まれる。 The present invention includes any combination of claims and / or at least two configurations disclosed in the specification and / or drawings. In particular, any combination of two or more of each claim is included in the present invention.
 この発明は、添付の図面を参考にした以下の好適な実施形態の説明から、より明瞭に理解されるであろう。しかしながら、実施形態および図面は単なる図示および説明のためのものであり、この発明の範囲を定めるために利用されるべきものではない。この発明の範囲は添付の請求の範囲によって定まる。添付図面において、複数の図面における同一の符号は、同一または相当する部分を示す。
この発明の一実施形態に係る自動調心ころ軸受の部分破断正面図である。 同自動調心ころ軸受のくし型保持器における周方向の一部を示す破断側面図である。 同自動調心ころ軸受におけるころの正面図である。 同くし型保持器の外観斜視図である。 同保持器の部分平面図である。 同保持器の部分破断平面図である。 同保持器の部分拡大平面図である。 同自動調心ころ軸受の寸法説明図である。 同くし型保持器の部分斜視図である。 従来のくし型保持器の部分斜視図である。 同実施形態に係るくし型保持器の一部を柱部先端側から見た部分側面図である。 同従来例に係るくし型保持器の一部を柱部先端側から見た部分側面図である。 同実施形態に係る自動調心ころ軸受を用いた風力発電装置の構成説明図である。 従来の自動調心ころ軸受の部分破断正面図である。 同自動調心ころ軸受のくし型保持器における周方向の一部を示す破断側面図である。 同従来のくし型保持器の部分斜視図である。 同従来のくし型保持器を外径側から見た部分平面図である。 同従来のくし型保持器を内径側から見た部分平面図である。 同従来のくし型保持器を部分断面図である。 同従来の自動調心ころ軸受の組み立て上の支障を示す説明図である。
The present invention will be more clearly understood from the following description of preferred embodiments with reference to the accompanying drawings. However, the embodiments and drawings are for illustration and illustration purposes only and should not be used to define the scope of the invention. The scope of the present invention is determined by the appended claims. In the accompanying drawings, the same reference numerals in a plurality of drawings indicate the same or corresponding parts.
It is a partial fracture front view of the self-aligning roller bearing which concerns on one Embodiment of this invention. It is a breaking side view which shows a part in the circumferential direction in the comb type cage of the self-aligning roller bearing. It is a front view of the roller in the self-aligning roller bearing. It is an external perspective view of the comb type cage. It is a partial plan view of the cage. It is a partial fracture plan view of the cage. It is a partially enlarged plan view of the cage. It is a dimensional explanatory drawing of the self-aligning roller bearing. It is a partial perspective view of the same comb type cage. It is a partial perspective view of the conventional comb type cage. It is a partial side view which saw a part of the comb type cage which concerns on this embodiment from the tip side of a pillar part. It is a partial side view which saw a part of the comb-shaped cage which concerns on the prior art example from the tip side of a pillar part. It is a block diagram of the wind power generation apparatus using the self-aligning roller bearing which concerns on the same embodiment. It is a partially broken front view of the conventional self-aligning roller bearing. It is a breaking side view which shows a part in the circumferential direction in the comb type cage of the self-aligning roller bearing. It is a partial perspective view of the conventional comb type cage. It is a partial plan view of the conventional comb type cage seen from the outer diameter side. It is a partial plan view which looked at the conventional comb type cage from the inner diameter side. It is a partial cross-sectional view of the conventional comb type cage. It is explanatory drawing which shows the trouble in assembling the conventional self-aligning roller bearing.
 この発明の一実施形態に係る複列自動調心ころ軸受およびこの軸受に用いられるくし型保持器を、図1ないし図11と共に説明する。
 図1に示すように、この複列自動調心ころ軸受10は、内輪1と外輪2との間に軸方向に並ぶ2列のころ3,3が介在している。各ころ列毎に、保持器4,4によってころ3,3が保持されている。この複列自動調心ころ軸受は左右対称形状であり、両側の保持器4,4は互いに左右対称形状である。外輪2の軌道面2aは両列に渡って続く球面状である。内輪1には、左右各列のころ3,3の外周面に沿う断面形状の軌道面1a,1aが複列に形成されている。内輪1の外周面の両端には、つば(小つば)1b,1bがそれぞれ設けられている。内輪1の外周面の中央部、すなわち左列のころ3と右列のころ3間に、中つば1cが設けられている。
A double row self-aligning roller bearing according to an embodiment of the present invention and a comb-shaped cage used for the bearing will be described with reference to FIGS. 1 to 11.
As shown in FIG. 1, in the double-row self-aligning roller bearing 10, two rows of rollers 3 and 3 arranged in the axial direction are interposed between the inner ring 1 and the outer ring 2. Rollers 3 and 3 are held by cages 4 and 4 for each roller row. This double-row self-aligning roller bearing has a symmetrical shape, and the cages 4 and 4 on both sides have a symmetrical shape with each other. The raceway surface 2a of the outer ring 2 has a spherical shape that continues across both rows. The inner ring 1 is formed with a plurality of rows of raceway surfaces 1a and 1a having a cross-sectional shape along the outer peripheral surfaces of the rollers 3 and 3 in the left and right rows. A brim (small brim) 1b, 1b is provided at both ends of the outer peripheral surface of the inner ring 1, respectively. A middle brim 1c is provided at the center of the outer peripheral surface of the inner ring 1, that is, between the rollers 3 in the left row and the rollers 3 in the right row.
 各列のころ3,3は、外周面が外輪2の軌道面2aに沿う断面形状である。言い換えると、ころ3は、外輪2の軌道面2aに沿った円弧を中心線回りに回転させた回転体形状の曲面に外周面が形成され、いわゆる樽形とされている。ころ3は、ころ長さの中央が最大径となる対称ころであっても、またころ長さの中央に対して最大径の位置がずれた非対処ころであってもよい。図示の例では、ころ径が最大となる箇所(直線a)は、ころ長さの中央(内輪軌道面1aの幅の中央)bよりも軸受10の軸方向の中央側に、最大径となる箇所(直線a)が位置する非対称ころとされている。 The outer peripheral surfaces of the rollers 3 and 3 in each row have a cross-sectional shape along the raceway surface 2a of the outer ring 2. In other words, the roller 3 has an outer peripheral surface formed on a curved surface having a rotating body shape in which an arc along the raceway surface 2a of the outer ring 2 is rotated around the center line, and has a so-called barrel shape. The roller 3 may be a symmetrical roller having a maximum diameter at the center of the roller length, or a non-coping roller whose maximum diameter is displaced from the center of the roller length. In the illustrated example, the portion where the roller diameter is maximum (straight line a) is the maximum diameter on the axial center side of the bearing 10 from the center of the roller length (the center of the width of the inner ring raceway surface 1a) b. It is an asymmetric roller in which the point (straight line a) is located.
 保持器4は、軸方向位置が両列の内輪軌道面1a,1a間に位置する環状部5と、この環状部5の周方向複数箇所から軸方向に突出する複数の柱部6(図6)とでくし型に形成されている。図1のように、両列の保持器4は、環状部5で互いに接するように背合わせに配置され、いずれも環状部5が内輪1の中つば1cの外径面で案内される。 The cage 4 includes an annular portion 5 whose axial position is located between the inner ring raceway surfaces 1a and 1a in both rows, and a plurality of pillar portions 6 (FIG. 6) that project axially from a plurality of circumferential positions of the annular portion 5. ) And a comb shape. As shown in FIG. 1, the cages 4 in both rows are arranged back to back so as to be in contact with each other at the annular portion 5, and the annular portions 5 are guided by the outer diameter surface of the inner brim 1c of the inner ring 1.
 保持器4の柱部6は、長さ方向の各部が同一の基本断面形状の棒状の部分から、円筒面状のポケット内面6a(図2)に相当する部分が除去され、かつ先端にテーパー形状部9が設けられた形状とされている。前記基本断面形状は、それぞれ円筒面の一部を成す外周面および内周面と、半径方向に延びる両側の平面状の側面とでなる形状である。ポケット内面6aを成す円筒面の直径は、ころ3の最大径よりも僅かに大きな径とされている。柱部6のポケット7を構成する面であるポケット内面6aは、中心線cが内輪1の軌道面1aの溝形状最深部の保持器半径方向の直線aに垂直な方向に延びる円筒面である。前記最深部は、ころ3の最大径を成す長さ方向位置であり、前記直線aは作用線を成す。 The pillar portion 6 of the cage 4 has a rod-shaped portion having the same basic cross-sectional shape in each length direction, from which a portion corresponding to the inner surface 6a (FIG. 2) of the cylindrical pocket is removed and has a tapered shape at the tip. The shape is such that the portion 9 is provided. The basic cross-sectional shape is a shape including an outer peripheral surface and an inner peripheral surface forming a part of a cylindrical surface, and planar side surfaces on both sides extending in the radial direction. The diameter of the cylindrical surface forming the pocket inner surface 6a is slightly larger than the maximum diameter of the roller 3. The pocket inner surface 6a, which is a surface forming the pocket 7 of the pillar portion 6, is a cylindrical surface whose center line c extends in a direction perpendicular to the straight line a in the radial direction of the cage at the deepest groove shape of the raceway surface 1a of the inner ring 1. .. The deepest portion is a position in the length direction forming the maximum diameter of the roller 3, and the straight line a forms an action line.
 保持器4の外径、内径、幅寸法は、次のように最適化されている。
 保持器4の環状部5の外径Doは、ころ3の配列のピッチ円直径PCDよりも大きく、環状部5の内径Diはピッチ円直径PCDよりも小さい。
 環状部5の外径Doは、例えば、PCD×102~105%、である。
 環状部5の内径Diは、例えば、PCD×95~98%、である。
 柱部6の長さL、詳しくは柱部6のポケット7を構成する部分の長さLは、ころ長さL1(図3)の65%以下とされている。
The outer diameter, inner diameter, and width of the cage 4 are optimized as follows.
The outer diameter Do of the annular portion 5 of the cage 4 is larger than the pitch circle diameter PCD of the arrangement of the rollers 3, and the inner diameter Di of the annular portion 5 is smaller than the pitch circle diameter PCD.
The outer diameter Do of the annular portion 5 is, for example, PCD × 102 to 105%.
The inner diameter Di of the annular portion 5 is, for example, PCD × 95 to 98%.
The length L of the pillar portion 6, specifically, the length L of the portion forming the pocket 7 of the pillar portion 6 is 65% or less of the roller length L1 (FIG. 3).
 前記テーパー形状部9(図4~図9A)は、柱部6の先端の外径面に、最先端に至るに従って保持器内径側に下がる(近づく)ように形成されている。テーパー形状部9は、ころ3の最大径となる保持器軸方向位置(直線aの位置)上、またはこの軸方向位置よりも柱部先端側から始まる。言い換えると、テーパー形状部9は、柱部6の、ころ3の最大径となる保持器軸方向位置(直線aの位置)上よりも先端側に形成されている。 The tapered shape portion 9 (FIGS. 4 to 9A) is formed on the outer diameter surface of the tip of the pillar portion 6 so as to decrease (approach) toward the inner diameter side of the cage toward the most advanced end. The tapered shape portion 9 starts on the cage axial position (position of the straight line a) which is the maximum diameter of the roller 3, or from the column portion tip side of the axial position. In other words, the tapered shape portion 9 is formed on the tip side of the pillar portion 6 on the cage axial position (position of the straight line a) which is the maximum diameter of the roller 3.
 柱部6に前記テーパー形状部9が形成され、かつ円筒面状のポケット内面6aが柱部6が延びる軸方向に対して傾斜していることで、柱部6を保持器半径方向の外方から保持器中心側に見た柱部幅は、柱部6の最先端で最も狭く、幅W1(図7)となっている。また、柱部6の先端面6bの径方向寸法d(図8)が小さくなっている。 The tapered shape portion 9 is formed on the pillar portion 6, and the cylindrical pocket inner surface 6a is inclined with respect to the axial direction in which the pillar portion 6 extends, so that the pillar portion 6 is outward in the radial direction of the cage. The width of the pillar portion seen from the center side of the cage is the narrowest at the tip of the pillar portion 6 and has a width W1 (FIG. 7). Further, the radial dimension d (FIG. 8) of the tip surface 6b of the pillar portion 6 is reduced.
 材質例を説明すると、内輪1、外輪2、およびころ3は、軸受鋼製であり、保持器4には鉄系材料または黄銅系材料が用いられている。 To explain a material example, the inner ring 1, the outer ring 2, and the roller 3 are made of bearing steel, and the cage 4 is made of an iron-based material or a brass-based material.
 この自動調心ころ軸受用くし型保持器4は、軽量化・組み込み性改善のために、保持器4の寸法を最小限にし、機能に影響しない部分を除去した設計とした。その結果、保持器4の内径・外径・幅寸法を最適化し、且つ保持器4の柱部6の先端部分を斜めに切り落としテーパー形状部9とした。
 保持器4の性能は落とさずに最適設計とするため、以下の寸法関係とした。
 軽量化のためにコンパクト化設計、且つ組込み後にころ3が脱落しないようにするため、FMEを用い軸受組立状態を再現することで、ころ3の脱落のない最適設計となる保持器内径・外径寸法を前記のように決定した。
The comb-shaped cage 4 for self-aligning roller bearings is designed to minimize the dimensions of the cage 4 and remove parts that do not affect the function in order to reduce weight and improve ease of incorporation. As a result, the inner diameter, outer diameter, and width of the cage 4 were optimized, and the tip portion of the pillar portion 6 of the cage 4 was cut off diagonally to form a tapered shape portion 9.
In order to optimize the design of the cage 4 without degrading the performance, the following dimensional relationships were used.
Compact design for weight reduction, and to prevent the roller 3 from falling off after installation, by reproducing the bearing assembly state using FME, the inner and outer diameters of the cage will be the optimum design without the roller 3 falling off. The dimensions were determined as described above.
 また、従来品に比べ保持器4の性能が劣らぬよう、保持器4が主にころ3を抱えている位置(ころ最大径位置)のポケット寸法を確保しつつ最小設計とするため、保持器4の柱部6の長さL(ポケット部幅寸法)を、前記のように、ころ3の長さ×65%以下とした。
 その結果、ころ配列のピッチ円直径PCDに対して、前記のように、
 環状部5の外径は、PCD×102~105%、
 環状部5の内径は、PCD×95~98%、
となる。
In addition, in order to ensure that the performance of the cage 4 is not inferior to that of the conventional product, the cage 4 is designed to be the minimum while ensuring the pocket size at the position where the roller 3 is mainly held (maximum roller diameter position). The length L (pocket width dimension) of the pillar portion 6 of 4 is set to the length of the roller 3 × 65% or less as described above.
As a result, with respect to the pitch circle diameter PCD of the roller arrangement, as described above,
The outer diameter of the annular portion 5 is PCD × 102 to 105%,
The inner diameter of the annular portion 5 is PCD × 95 to 98%,
Will be.
 また、保持器4の柱部6の中で、ころ保持性能及びころ脱落性能に関わらない部分をそぎ落とすことで軽量化し、かつころ組込時の入り口の寸法を極力広くし、組込み性を向上させるために、前記のように保持器4の柱部6の先端部分を外径側から斜めに切り落としたテーパー形状9とした。
 このテーパー形状部9は、ころ保持性に関わるころ最大径位置(直線aの位置)、またはそれよりも柱先端側から開始することで、ころ保持性を確保している。
 テーパー形状部9は、傾斜角度が大きいほど先端部分の周方向幅Wが狭くなり、かつ径方向厚dが薄くなって、ころ組込時の入り口が広くなる為、組み込みの際に必要な柱部6の変形量が減り、組み込み性が向上する。しかし加工面では、保持器4の柱部6の先端のストレート面にドリルを当てて加工を進める為、平面を残す必要がある。その為テーパー形状部9の傾斜角度は、加工に支障のない最大角度で設定すべきである。
 上記を満たす保持器4とした結果、保持器4の形状は、柱部6を外径側から見た状態で、柱部6の先端が最も狭い形状となる。
In addition, the weight is reduced by removing the part of the pillar 6 of the cage 4 that is not related to the roller holding performance and the roller dropping performance, and the size of the entrance when the roller is assembled is made as wide as possible to improve the ease of incorporation. In order to make the shape 9 as described above, the tip portion of the pillar portion 6 of the cage 4 is cut off diagonally from the outer diameter side.
The tapered shape portion 9 secures the roller holding property by starting from the roller maximum diameter position (the position of the straight line a) related to the roller holding property or the column tip side from the position.
As the inclination angle of the tapered shape portion 9 becomes larger, the circumferential width W of the tip portion becomes narrower and the radial thickness d becomes thinner, and the entrance at the time of roller assembling becomes wider. The amount of deformation of the portion 6 is reduced, and the ease of incorporation is improved. However, on the machined surface, it is necessary to leave a flat surface because the drill is applied to the straight surface at the tip of the pillar portion 6 of the cage 4 to proceed with the machining. Therefore, the inclination angle of the tapered shape portion 9 should be set to the maximum angle that does not interfere with machining.
As a result of forming the cage 4 satisfying the above, the shape of the cage 4 is such that the tip of the pillar portion 6 is the narrowest when the pillar portion 6 is viewed from the outer diameter side.
 従来の保持器4では、図9B、図10Bに示すように、保持器ポケット7の入り口の保持器先端面6b(網点部)が大であった。この実施形態の保持器4(図9A、図10A)では先端を切り取ってテーパー形状部9とすることで、保持器ポケット部入り口の柱先端面6b(網点部)が従来品の柱先端面6b(図9B、図10B)よりも小さくなっており、組み込み性が向上している。 In the conventional cage 4, as shown in FIGS. 9B and 10B, the cage tip surface 6b (halftone dot portion) at the entrance of the cage pocket 7 was large. In the cage 4 (FIGS. 9A and 10A) of this embodiment, the tip is cut off to form a tapered shape portion 9, so that the pillar tip surface 6b (halftone dot portion) at the entrance of the cage pocket is the pillar tip surface of the conventional product. It is smaller than 6b (FIGS. 9B and 10B), and the ease of incorporation is improved.
 以上のように、この構成によると、次の各利点が得られる。
 ・保持器4の各部の寸法を最適化したことで最小限の断面となり、保持器4の軽量化となる。
 ・保持器4の柱部6の先端部における機能に影響しない部分を切り落とし、先端部をテーパー形状部9としたため、保持器4の軽量化となる。
 ・保持器4の柱部6の先端の機能に影響しない部分を外径側からテーパー形状に切り落とし、テーパー形状部9としたため、保持器4の柱部6の先端の面積が減り、組立時にころ3と干渉する入り口部分の寸法が広がる。その為、ころ3の組み込み性が向上し、軸受組立の工数の削減、組立作業者の負担軽減が図れる。組み込み性の向上により、組み込み時に保持器4を大きく変形させる必要がなく、無理に形状変更させることによる保持器4の形状崩れを最小限に抑えることができる。
As described above, according to this configuration, the following advantages are obtained.
-By optimizing the dimensions of each part of the cage 4, the cross section is minimized and the weight of the cage 4 is reduced.
-Since the portion of the tip portion of the pillar portion 6 of the cage 4 that does not affect the function is cut off and the tip portion is made into a tapered shape portion 9, the weight of the cage 4 is reduced.
-Since the portion that does not affect the function of the tip of the pillar 6 of the cage 4 is cut off from the outer diameter side into a tapered shape to form the tapered shape 9, the area of the tip of the pillar 6 of the cage 4 is reduced, and the rollers are rolled during assembly. The size of the entrance part that interferes with 3 increases. Therefore, the assembling property of the roller 3 is improved, the man-hours for assembling the bearing can be reduced, and the burden on the assembling worker can be reduced. Due to the improved ease of incorporation, it is not necessary to significantly deform the cage 4 at the time of assembly, and it is possible to minimize the shape collapse of the cage 4 due to forcibly changing the shape.
 図11は、風力発電装置の主軸支持装置の一例を示す。支持台21上に旋回座軸受22を介してナセル23のケーシング23aが水平旋回自在に設置されている。ナセル23のケーシング23a内には、軸受ハウジング24に設置された主軸支持軸受25を介して主軸26が回転自在に設置され、主軸26のケーシング23a外に突出した部分に、旋回翼となるブレード27が取り付けられている。主軸支持軸受25に、前記実施形態に係る複列自動調心ころ軸受10が適用される。
 主軸26の他端は、増速機28に接続され、増速機28の出力軸が発電機29のロータ軸に結合されている。ナセル23は、旋回用モータ30により、減速機31を介して任意の角度に旋回させられる。主軸支持軸受25は、図示の例では2個並べて設置してあるが、1個であっても良い。
FIG. 11 shows an example of a spindle support device of a wind power generation device. The casing 23a of the nacelle 23 is horizontally swivelly installed on the support base 21 via the swivel bearing 22. The spindle 26 is rotatably installed in the casing 23a of the nacelle 23 via the spindle support bearing 25 installed in the bearing housing 24, and the blade 27 serving as a swivel blade is located in a portion of the spindle 26 protruding outside the casing 23a. Is installed. The double row self-aligning roller bearing 10 according to the embodiment is applied to the spindle support bearing 25.
The other end of the spindle 26 is connected to the speed increaser 28, and the output shaft of the speed increaser 28 is coupled to the rotor shaft of the generator 29. The nacelle 23 is swiveled at an arbitrary angle by the swivel motor 30 via the speed reducer 31. Although two spindle support bearings 25 are installed side by side in the illustrated example, one spindle support bearing 25 may be used.
 風力発電機は大型であるほど発電の効率が良く、大型化が進んでいるが、このような大型の風力発電機の主軸の支持に用いられる軸受は、必然的に大型となる。そのため、軸受全体の軽量化と、保持器へのころ組み込みの際の形状崩れの防止がより重要となるが、この実施形態の自動調心ころ軸受用くし型保持器4が用いられることで、これら軽量化と組み込み性の両方の課題が解消される。 The larger the wind power generator, the more efficient the power generation and the larger the size, but the bearings used to support the spindle of such a large wind power generator are inevitably large. Therefore, it is more important to reduce the weight of the bearing as a whole and prevent the shape from collapsing when the roller is incorporated into the cage. However, by using the comb-shaped cage 4 for the self-aligning roller bearing of this embodiment, These issues of both weight reduction and incorporateability are solved.
 以上、実施例に基づいて本発明を実施するための形態を説明したが、ここで開示した実施の形態はすべての点で例示であって制限的なものではない。本発明の範囲は上記した説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。 Although the embodiments for carrying out the present invention have been described above based on the examples, the embodiments disclosed here are examples in all respects and are not limiting. The scope of the present invention is shown by the scope of claims rather than the above description, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.
1…内輪
1a…軌道面
1b…小つば
1c…中つば
2…外輪
2a…軌道面
3…ころ
4…保持器
5…環状部
6…柱部
6a…ポケット内面
7…ポケット
9…テーパー形状部
10…自動調心ころ軸受
PCD…ピッチ円直径
1 ... Inner ring 1a ... Track surface 1b ... Small brim 1c ... Middle brim 2 ... Outer ring 2a ... Track surface 3 ... Roller 4 ... Cage 5 ... Ring part 6 ... Pillar part 6a ... Pocket inner surface 7 ... Pocket 9 ... Tapered shape part 10 … Self-aligning roller bearing PCD… Pitch circle diameter

Claims (7)

  1.  複列の自動調心ころ軸受に用いられ、軸方向位置が両列の軌道面間に位置する環状部と、この環状部の周方向複数箇所から軸方向に突出する複数の柱部とでくし型に形成され、隣合う柱部間に樽形のころを保持するポケットが形成された自動調心ころ軸受用くし型保持器であって、
     前記各柱部の前記ポケットを構成する面であるポケット内面が、前記内輪の軌道面の溝形状最深部の保持器半径方向に垂直な方向に延びる円筒面であり、
     前記環状部の外径が前記ころの配列のピッチ円直径PCDよりも大きく、前記環状部の内径が前記ピッチ円直径PCDよりも小さく、
     前記各柱部の先端の外径面に、最先端に至るに従って保持器内径側に下がるテーパー形状部が形成され、前記テーパー形状部は、前記ころの最大径となる保持器軸方向位置上またはこの軸方向位置よりも柱部先端側から始まり、
     前記各柱部を保持器半径方向の外方から保持器中心側に見た柱部幅が、前記柱部の最先端で最も狭くなる、
     自動調心ころ軸受用くし型保持器。
    It is used for double-row self-aligning roller bearings, and has an annular portion whose axial position is located between the raceway surfaces of both rows, and a plurality of column portions that project axially from multiple locations in the circumferential direction of this annular portion. A comb-shaped cage for self-aligning roller bearings, which is formed in a mold and has pockets for holding barrel-shaped rollers between adjacent columns.
    The inner surface of the pocket, which is the surface forming the pocket of each of the pillars, is a cylindrical surface extending in a direction perpendicular to the radial direction of the cage at the deepest groove shape of the raceway surface of the inner ring.
    The outer diameter of the annular portion is larger than the pitch circle diameter PCD of the arrangement of the rollers, and the inner diameter of the annular portion is smaller than the pitch circle diameter PCD.
    A tapered shape portion is formed on the outer diameter surface of the tip of each pillar portion so as to reach the tip end toward the inner diameter side of the cage, and the tapered shape portion is located on the cage axial position having the maximum diameter of the roller. Starting from the tip side of the pillar from this axial position,
    The width of each pillar as seen from the outside in the radial direction of the cage toward the center of the cage is the narrowest at the tip of the pillar.
    Comb cage for self-aligning roller bearings.
  2.  請求項1に記載の自動調心ころ軸受用くし型保持器において、前記複数の柱部が前記環状部から前記軸方向の片側のみに突出する自動調心ころ軸受用くし型保持器。 The comb-shaped cage for self-aligning roller bearings according to claim 1, wherein the plurality of pillars project from the annular portion to only one side in the axial direction.
  3.  請求項1または請求項2に記載の自動調心ころ軸受用くし型保持器において、前記環状部の外径が前記ピッチ円直径PCDに対して、
         PCD×102~105%、
     前記環状部の内径が前記ピッチ円直径PCDに対して、
         PCD×95~98%、
     前記柱部の前記ポケットを構成する部分の長さがころ長さの65%以下、
    である自動調心ころ軸受用くし型保持器。
    In the comb-shaped cage for self-aligning roller bearings according to claim 1 or 2, the outer diameter of the annular portion is relative to the pitch circle diameter PCD.
    PCD x 102-105%,
    The inner diameter of the annular portion is relative to the pitch circle diameter PCD.
    PCD x 95-98%,
    The length of the portion of the pillar portion constituting the pocket is 65% or less of the roller length.
    Comb cage for self-aligning roller bearings.
  4.  請求項1ないし請求項3のいずれか1項に記載の自動調心ころ軸受用くし型保持器において、鉄系材料で構成されている自動調心ころ軸受用くし型保持器。 The comb-shaped cage for self-aligning roller bearings according to any one of claims 1 to 3, wherein the comb-shaped cage for self-aligning roller bearings is made of an iron-based material.
  5.  請求項1ないし請求項3のいずれか1項に記載の自動調心ころ軸受用くし型保持器において、黄銅系材料で構成されている自動調心ころ軸受用くし型保持器。 The comb-shaped cage for self-aligning roller bearings according to any one of claims 1 to 3, wherein the comb-shaped cage for self-aligning roller bearings is made of a brass-based material.
  6.  請求項1ないし請求項5のいずれか1項に記載の自動調心ころ軸受用くし型保持器を備える自動調心ころ軸受。 A self-aligning roller bearing provided with a comb-shaped cage for the self-aligning roller bearing according to any one of claims 1 to 5.
  7.  請求項6に記載の自動調心ころ軸受において、風力発電機の主軸の支持用に用いられる自動調心ころ軸受。 The self-aligning roller bearing according to claim 6, which is used for supporting the spindle of a wind power generator.
PCT/JP2020/012274 2019-03-28 2020-03-19 Comb cage for self-aligning roller bearing, and self-aligning roller bearing WO2020196252A1 (en)

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JP2019062305A JP2020159533A (en) 2019-03-28 2019-03-28 Comb-shaped cage for self-aligning roller bearing and self-aligning roller bearing

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009250316A (en) * 2008-04-03 2009-10-29 Ntn Corp Cage for rolling bearing
JP2012149703A (en) * 2011-01-19 2012-08-09 Nsk Ltd Self-alignment roller bearing
US20150139583A1 (en) * 2013-11-07 2015-05-21 Aktiebolaget Skf Bearing unit for fluid machinery application
JP2015102144A (en) * 2013-11-25 2015-06-04 日本精工株式会社 Self-aligning roller bearing
JP2016217485A (en) * 2015-05-22 2016-12-22 日本精工株式会社 Rolling bearing including vibration detection device and state detection device
JP2017057951A (en) * 2015-09-17 2017-03-23 Ntn株式会社 Double row self-aligning roller bearing
JP2019002448A (en) * 2017-06-13 2019-01-10 日本精工株式会社 Self-aligning roller bearing

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009250316A (en) * 2008-04-03 2009-10-29 Ntn Corp Cage for rolling bearing
JP2012149703A (en) * 2011-01-19 2012-08-09 Nsk Ltd Self-alignment roller bearing
US20150139583A1 (en) * 2013-11-07 2015-05-21 Aktiebolaget Skf Bearing unit for fluid machinery application
JP2015102144A (en) * 2013-11-25 2015-06-04 日本精工株式会社 Self-aligning roller bearing
JP2016217485A (en) * 2015-05-22 2016-12-22 日本精工株式会社 Rolling bearing including vibration detection device and state detection device
JP2017057951A (en) * 2015-09-17 2017-03-23 Ntn株式会社 Double row self-aligning roller bearing
JP2019002448A (en) * 2017-06-13 2019-01-10 日本精工株式会社 Self-aligning roller bearing

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