WO2020187215A1 - 光学元件固定组件及光源系统 - Google Patents

光学元件固定组件及光源系统 Download PDF

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Publication number
WO2020187215A1
WO2020187215A1 PCT/CN2020/079847 CN2020079847W WO2020187215A1 WO 2020187215 A1 WO2020187215 A1 WO 2020187215A1 CN 2020079847 W CN2020079847 W CN 2020079847W WO 2020187215 A1 WO2020187215 A1 WO 2020187215A1
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WO
WIPO (PCT)
Prior art keywords
optical element
plate
fixing assembly
carrier
optical component
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PCT/CN2020/079847
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English (en)
French (fr)
Inventor
文新柏
李屹
Original Assignee
深圳光峰科技股份有限公司
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Publication of WO2020187215A1 publication Critical patent/WO2020187215A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B7/00Mountings, adjusting means, or light-tight connections, for optical elements
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • G03B21/20Lamp housings

Definitions

  • the present invention relates to the field of optical technology, in particular to an optical element fixing assembly and a light source system.
  • the luminous body of the projection device and other equipment has a large structure and requires a larger installation space.
  • the multiple parallel beams of the luminous body need to compress the light spot before passing through the lens.
  • double Diaphragm realizes such technical requirements.
  • the parallel beams after passing through the double diaphragm need to be kept parallel.
  • the existing fixing device is difficult to process.
  • the corresponding slots are processed on the housing, which is difficult to process, and it is difficult for the existing fixing device to ensure that the two diaphragms are parallel to each other.
  • the object of the present invention is to provide an optical element fixing assembly and a light source system to solve the above-mentioned problems.
  • the embodiments of the present invention achieve the above objectives through the following technical solutions.
  • the present invention provides an optical element fixing assembly.
  • the optical element fixing assembly is used in a light source system.
  • the light source system includes a housing.
  • the optical element fixing assembly is fixed to the housing.
  • the optical element fixing assembly includes a carrier and a first optical element.
  • the second optical element wherein the carrier is an integral structure, the first optical element is fixed to the carrier, the second optical element is fixed to the carrier and parallel to the first optical element, so that the incident light passes through the second optical element and the first optical element
  • An optical element acts to form parallel outgoing light.
  • the carrier includes a first plate, a second plate and a third plate, the first plate and the second plate are parallel, and the third plate is arranged between the first plate and the second plate.
  • the first optical element is fixed between the first plate and the second plate
  • the second optical element is fixed between the first plate and the second plate
  • the carrier includes three first positioning steps, the first plate and the second plate are both provided with at least one first positioning step, and the first optical element is attached to the three first positioning steps.
  • the optical element fixing assembly further includes a plurality of elastic fixing members, the plurality of elastic fixing members are arranged on the first plate and the second plate, the elastic fixing member includes a fixing part and a bending part connected at an acute angle, The fixing part is fixed to the carrier, and the projection of the bending part toward the third plate falls into the first positioning step.
  • the number and position of the elastic fixing member and the first positioning step correspond one-to-one.
  • the carrier further includes three second positioning steps, the three second positioning steps are arranged on the third plate, and the second optical element is attached to the three second positioning steps.
  • the optical element fixing assembly further includes a plurality of elastic fixing members, the plurality of elastic fixing members are arranged on the third plate, and the elastic fixing member includes a fixing part and a bending part connected at an acute angle, and the fixing part is fixed to the carrier. The projection of the bent portion toward the third plate falls into the second positioning step.
  • the number and position of the elastic fixing member and the second positioning step correspond one-to-one.
  • the carrier further includes a plurality of first limiting portions and second limiting portions, and the plurality of first limiting portions are arranged on the edges of the first plate and the second plate to align the first optical element Position limiting; a plurality of second limiting portions are arranged on the edge of the third board to limit the second optical element.
  • the present invention provides a light source system.
  • the light source system includes the above-mentioned optical element fixing assembly and a housing, and the optical element fixing assembly is accommodated in the housing.
  • the optical element fixing assembly and the light source system provided by the present invention have a simple structure, simple processing, and low cost by arranging the bearing member into an integrated structure, so that the bearing member can be mass-produced and the parallel accuracy can be guaranteed. It is easy to assemble, and the optical element is fixed on the carrier, which can realize firm and reliable fixation. By arranging the second optical element in parallel with the first optical element, the area of the emitted light spot is reduced, thereby achieving the effect of energy concentration and improving the light efficiency.
  • Fig. 1 is a schematic structural diagram of an optical element fixing assembly provided by an embodiment of the present invention.
  • Fig. 2 is a top view of an optical element fixing assembly provided by an embodiment of the present invention.
  • Fig. 3 is an optical path diagram of an optical element fixing assembly provided by an embodiment of the present invention.
  • Fig. 4 is a schematic structural diagram of a carrier of an optical element fixing assembly provided by an embodiment of the present invention.
  • Fig. 5 is a top view of Fig. 4.
  • Fig. 6 is an exploded schematic diagram of an optical element fixing assembly provided by an embodiment of the present invention.
  • Fig. 7 is a schematic structural diagram of a light source system provided by an embodiment of the present invention.
  • this embodiment provides an optical element fixing assembly 10, the optical element fixing assembly 10 is used for a light source system, the light source system includes a housing, the optical element fixing assembly 10 is fixed to the housing, the optical element fixing assembly 10 includes a carrier 11, a first optical element 13, and a second optical element 15.
  • the carrier 11 is an integrated structure, the first optical element 13 is fixed to the carrier 11, and the second optical element 15 is fixed to the carrier 11 and connects with The first optical element 13 is parallel, so that the incident light is formed by the second optical element 15 and the first optical element 13 to form parallel outgoing light.
  • the optical element fixing assembly 10 is used for a light source system.
  • the light source system includes a housing.
  • the housing is the housing of the light source system.
  • the optical element fixing assembly 10 is a component independent of the housing. 10 is fixed to the housing, the fixing method can be screw connection, etc.
  • the carrier 11 includes a first plate 111, a second plate 113, and a third plate 115.
  • the first plate 111 and the second plate 113 are parallel, and the first plate 111 and the second plate are parallel.
  • the outer shape of the two plates 113 can be the same, that is, the first plate 111 and the second plate 113 can be approximately symmetrical about the central axis of the third plate 115. This arrangement can make the process of the carrier 11 easier, thereby facilitating the mass production of the carrier 11. .
  • the first plate 111 and the second plate 113 may also be inclined to each other.
  • the third plate 115 is arranged between the first plate 111 and the second plate 113.
  • Both ends of the third plate 115 can protrude from the edge of the first plate 111 or the second plate 113, and can also be connected to the first plate 111 and the second plate 113.
  • the boards 113 are connected end to end.
  • the first plate 111 or the second plate 113 may also protrude from the edge of the third plate 115.
  • the first plate 111, the second plate 113, and the third plate 115 can be made of metal, and can be made into an integral structure through die casting, forging, rolling, and other processes.
  • the first plate 111 has a substantially parallelogram plate-like structure.
  • the first plate 111 includes a first end surface 1112, a first inner surface 1114, and a first outer surface 1116, wherein the first outer surface 1116 is opposite to the first inner surface 1114 ,
  • the first inner surface 1114 is directly connected to the third plate 115, and the first end surface 1112 is used to connect to the first inner surface 1114 and the first outer surface 1116.
  • the first end surface 1112 and the first outer surface 1116 can be transitioned by a curved surface.
  • the edge of the first plate 111 can be increased. strength.
  • the first end surface 1112 and the first inner surface 1114 may be connected by an arc transition.
  • the first outer surface 1116 may be parallel to the first inner surface 1114. In other embodiments, the first outer surface 1116 and the first inner surface 1114 may also be inclined at an angle to each other.
  • the second plate 113 also has a substantially parallelogram plate-like structure.
  • the second plate 113 can be parallel to the first plate 111.
  • the second plate 113 includes a second end surface 1132, a second inner surface 1134, and a second outer surface 1136.
  • the second end surface 1132 is connected to the second inner surface 1134, the second inner surface 1134 is directly connected to the third plate 115, and the second outer surface 1136 is opposite to the second inner surface 1134, that is, the second end surface 1132 is connected to the second inner surface.
  • the second end surface 1132 and the second outer surface 1136 may be connected by a curved surface transition, and the second end surface 1132 and the second inner surface 1134 may also be connected by a curved surface transition.
  • the third plate 115 has a substantially rectangular plate structure.
  • the third plate 115 is connected between the first inner surface 1114 and the second inner surface 1134.
  • the third plate 115 includes a first surface 1152 and a second surface 1153 opposite to each other. Wherein, the first surface 1152 is connected between the first inner surface 1114 and the second inner surface 1134, and the first surface 1152 may be parallel to the second surface 1153.
  • the third plate 115 also includes a first side surface 1154 and a second side surface 1156 opposite to each other.
  • the first side surface 1154 may be coplanar with the first inner surface 1114, and the second side surface 1156 may be coplanar with the second inner surface 1134. 1154 can also be parallel to the second side 1156.
  • the first optical element 13 is fixed to the carrier 11.
  • the first optical element 13 may have a substantially rectangular plate structure, and the first optical element 13 may have the functions of reflecting light and transmitting light to a certain extent.
  • the first optical element 13 is fixed between the first plate 111 and the second plate 113.
  • the first optical element 13 can also be directly attached between the first end surface 1112 and the second end surface 1132.
  • the second optical element 15 is fixed to the carrier 11.
  • the second optical element 15 may also have a substantially rectangular plate structure, and the second optical element 15 may have a function of reflecting light.
  • the second optical element 15 is fixed between the first plate 111 and the second plate 113.
  • the second optical element 15 can also be directly attached to the first surface 1152 of the third board 115.
  • the second optical element 15 reflects the incident light and reflects the light to the first optical element 13.
  • the optical element fixing assembly 10 can reduce the spot area. Specifically, a light source with a larger spot area emits incident light, and the incident light enters the first optical element 13 and the second optical element 15 at the same time, and part of the incident light After being reflected by the second optical element 15 and the first optical element 13 in turn, a part of the emitted light is formed, and another part of the incident light directly passes through the first optical element 13 and merges with the aforementioned part of the emitted light, thereby reducing the spot area.
  • the optical element fixing assembly 10 provided in this embodiment enables the carrier 11 to be mass-produced by arranging the carrier 11 into an integrated structure, and ensures parallel accuracy and facilitates assembly.
  • the second optical element 15 and the first optical element 13 By arranging the second optical element 15 and the first optical element 13 in parallel, the area of the emitted light spot is reduced, thereby achieving the effect of energy concentration and improving the light efficiency.
  • the carrier 11 may further include a first positioning step 117, a second positioning step 118 and other structures.
  • the carrier 11 also includes three first positioning steps 117.
  • the three first positioning steps 117 are respectively provided on the first end surface 1112 and the second end surface 1132, that is, the first end surface 1112 and the second end surface 1132 are provided with at least one first positioning step.
  • the first end surface 1112 is provided with two first positioning steps 117 and the second end surface 1132 is provided with a first positioning step 117.
  • the two first positioning steps 117 located on the first end surface 1112 are opposite to the first end surface 1112.
  • the positions can be the same, and the first optical element 13 is supported on a plane by setting the carrier 11 into a three-point support positioning structure.
  • first positioning step 117 on the first end surface 1112 and two first positioning steps 117 on the second end surface 1132 to support the first optical element 13 in a plane.
  • the edge of the first positioning step 117 may be located inside the first end surface 1112. In other embodiments, the edge of the first positioning step 117 may also be flush with the edge of the first end surface 1112.
  • the height of the three first positioning steps 117 can be the same, so that a supporting surface can be formed for supporting other elements, thereby ensuring the flatness of the optical element.
  • the carrier 11 also includes three second positioning steps 118.
  • the three second positioning steps 118 protrude from the first surface 1152.
  • the second positioning steps 118 are distributed on the third plate 115 along the direction of the first plate 111 to the second plate 113. At both ends of the at least two second positioning steps 118 on the same side may be randomly distributed on the first surface 1152, or may be arranged according to a certain rule, such as a linear matrix or a circular matrix.
  • the heights between the three second positioning steps 118 can be the same, and the heights of the second positioning steps 118 and the first positioning steps 117 can be the same. This arrangement can reduce the processing difficulty. For example, when the carrier 11 is milled, it is not necessary to switch programming
  • the step height parameter in can be directly processed from the first step to the second step. It can be understood that the height of the second positioning step 118 and the first positioning step 117 may also be different.
  • the carrier 11 further includes a plurality of first limiting portions 119 and a plurality of second limiting portions 120, and the plurality of first limiting portions 119 are provided on the edges of the first plate 111 and the second plate 113 Specifically, in this embodiment, the two first limiting portions 119 are respectively located at the two ends of the first end surface 1112 along the direction perpendicular to the first plate 111 to the second plate 113, and one of the two first limiting portions 119 The distance between them can be set according to actual conditions.
  • the first limiting portion 119 protrudes from the first end surface 1112, and the other two first limiting portions 119 are respectively located on the second end surface 1132 along the perpendicular to the first plate 111 to the second plate 113. At both ends of the direction, the first limiting portion 119 also protrudes from the second end surface 1132.
  • the first end surface 1112 may include two first limiting portions 119 and the second end surface 1132 includes a first limiting portion 119.
  • the first end surface 1112 and the second end surface 1132 Each includes a first limiting portion 119, and two first limiting portions 119 are located at two ends of the carrier 11.
  • the plurality of second limiting portions 120 are arranged on the edge of the third plate 115. Specifically, the plurality of second limiting portions 120 are arranged protruding from the first surface 1152, and the protrusion height of the second limiting portion 120 may be equal to that of the first limiting portion 120.
  • the protruding heights of the positioning portions 119 are the same, and at least two second limiting portions 120 among the plurality of second limiting portions 120 are respectively located at two ends of the first surface 1152 in a direction perpendicular to the first plate 111 to the second plate 113.
  • the connecting lines between the center lines of the plurality of second limiting portions 120 on the same side may be located at the same In a straight line.
  • the carrier 11 is also provided with a plurality of through holes 116 and a plurality of grooves 114.
  • the plurality of through holes 116 are all located on the first plate 111, that is, the plurality of through holes 116 are spaced apart from each other. It is provided that a plurality of through holes 116 penetrate through the first outer surface 1116 and the first inner surface 1114 of the first plate 111.
  • a plurality of grooves 114 are distributed on the first plate 111, the second plate 113, and the third plate 115.
  • the plurality of grooves 114 are respectively provided on the first outer surface 1116 and the second plate 113 of the first plate 111 The second outer surface 1136 and the first surface 1152 of the third plate 115. In other embodiments, a plurality of grooves 114 may also be provided on the first inner surface 1114 of the first plate 111, the second inner surface 1134 of the second plate 113, and the second surface 1153 of the third plate 115.
  • a plurality of through holes 116 and a plurality of grooves 114 are provided on the member 11, which can reduce the weight of the carrier member 11 and save material cost, thereby ultimately reducing the weight of the equipment containing the carrier member 11.
  • the carrier 11 is further provided with a plurality of avoiding grooves 121, and the plurality of avoiding grooves 121 are respectively arranged on the first outer surface 1116 of the first plate 111 and the second outer surface 1136 of the second plate 113.
  • the carrier 11 further includes a plurality of positioning holes 112.
  • the positioning holes 112 are provided on the third plate 115.
  • the positioning holes 112 penetrate from the first surface 1152 to the second surface 1153, and the positioning holes 112
  • the number can be 1, 2, 3, etc.
  • the line between the centers of the positioning holes 112 of 2 or more can be parallel to the intersection of the first surface 1152 and the first side surface 1154.
  • the positioning hole 112 may also be provided in the first plate 111 or the second plate 113.
  • the optical element fixing assembly 10 further includes a plurality of elastic fixing members 17, and the plurality of elastic fixing members 17 are disposed on the first outer surface 1116, the second outer surface 1136, the first side surface 1154, and the second side surface 1156.
  • the elastic fixing member 17 includes a fixing portion 171 and a bending portion 173. Both the fixing portion 171 and the bending portion 173 can be of sheet structure.
  • the fixing portion 171 is provided with three parallel holes (not labeled), wherein the middle hole can be The screws are matched with the holes on the supporting member 11, and the other two holes on both sides of the middle hole are matched with the two protruding posts on the supporting member 11 to fix the fixing portion 171 on the supporting member 11.
  • the bent portion 173 and the fixed portion 171 are connected at an acute angle, so that the bent portion 173 can be elastically connected with the fixed portion 171, and a plurality of elastic fixing members 17 are fixedly arranged on the first outer surface 1116 and the second outer surface 1116 and the second outer surface 1116 through respective fixing portions 171.
  • the number and positions of the elastic fixing members 17 and the first positioning steps 117 and the second positioning steps 118 are in one-to-one correspondence.
  • a plurality of elastic fixing members 17 are respectively arranged adjacent to the first positioning steps 117 and the second positioning steps 118, so that a plurality of The bending portion 173 of the elastic fixing member 17 corresponds to the surface positions of the first positioning step 117 and the second positioning step 118, that is, the projection of the bending portion 173 toward the third plate 115 falls into the corresponding first positioning step 117 and In the second positioning step 118, and the positions where the bending portions 173 of the plurality of elastic fixing members 17 are respectively pressed on the corresponding first optical element 13 are symmetrical with respect to the center of the first optical element 13, to ensure the first optical element 13
  • the flatness of the element 13 fixed on the carrier, and the positions where the bent portions 173 of the plurality of elastic fixing elements 17 are respectively pressed on the corresponding second optical element 15 are also symmetrical about the center of the second optical element 15 to To ensure
  • the first optical element 13 is attached to the three first positioning steps 117, and is installed correspondingly to the first positioning step 117 through the limiting effect of the first limiting portion 119
  • the fixing function of the elastic fixing member 17 fixes the first optical element 13 to the carrier 11, thereby achieving the purpose of firmly and reliably fixing the second optical element 15.
  • the second optical element 15 is attached to the three second positioning steps 118 to support the second optical element 15 in a plane, and is limited by the second limiting portion 120, and is installed corresponding to the second positioning step 118
  • the fixing function of the elastic fixing member 17 fixes the second optical element 15 to the third plate 115 of the carrier 11, thereby achieving the purpose of firmly and reliably fixing the second optical element 15.
  • the carrier 11 also includes a fixed step 110.
  • the fixed step 110 protrudes from the second outer surface 1136. In other embodiments, it may be another surface of the carrier 11, and the fixed step 110 is fixedly connected to other elements.
  • the housing of the light source system, so that the carrier 11 can be installed inside the light source system, and the fixing method can be bonding, screw connection, or snap connection.
  • a blank carrier 11 can be formed by die-casting, that is, the carrier is an integrally formed structure, and the edge of the carrier 11 is rounded to increase the strength of the edge of the carrier 11; then the third plate 115
  • the second surface 1153 is milled or polished, and the second surface 1153 is made into an approximate plane; the second surface 1153 is used as the processing positioning surface, and the first plate 111 is processed to form the first end surface 1112 and the first
  • the first limiting portion 119 on the end surface 1112 is processed with a plurality of first positioning steps 117, and the second plate 113 is processed to form the second end surface 1132 and the first limiting portion 119 on the second end surface 1132, and processed
  • a plurality of first positioning steps 117 are formed, and then the second surface 1153 is used as a processing positioning surface, and the third plate 115 is processed to form a first surface 1152, three second positioning steps
  • the light source system 100 includes the optical element fixing assembly 10 in any of the above embodiments or implementations.
  • the light source system 100 further includes a housing 20 and an optical element fixing assembly 10. It is housed in the housing 20.
  • the optical element fixing assembly 10 can be fixed to the inner wall of the housing 20 by screwing or the like. As an independent assembly, the optical fixing assembly 10 is convenient for early manufacturing and assembly and later maintenance.
  • the light source system 100 also includes at least other structures such as a lens 30, a main board, and an optical engine.
  • the structure and connection relationship of other components such as the lens 30, the main board, and the optical engine can refer to the prior art.
  • the light source system 100 provided in this embodiment includes an optical element fixing assembly 10.
  • an optical element fixing assembly 10 By setting the carrier 11 into an integrated structure, the structure is simple, the processing is simple, and the cost is low, so that the carrier 11 can be mass-produced, and the parallel accuracy can be guaranteed, which is convenient
  • Installing and fixing the first optical element 13 and the second optical element 15 on the carrier 11 can achieve firm and reliable fixing.
  • the second optical element 15 and the first optical element 13 By arranging the second optical element 15 and the first optical element 13 in parallel, the area of the emitted light spot is reduced, thereby achieving the effect of energy concentration and improving the light efficiency.

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Optical Couplings Of Light Guides (AREA)

Abstract

本发明提供一种光学元件固定组件及光源系统,光学元件固定组件用于光源系统,光源系统包括壳体,光学元件固定组件固定于壳体,光学元件固定组件包括承载件、第一光学元件和第二光学元件,其中承载件为一体式结构,第一光学元件固定于承载件,第二光学元件固定于承载件并与第一光学元件平行,以使入射光经第二光学元件和第一光学元件作用后形成平行的出射光。本发明提供的光学元件固定组件及光源系统通过将承载件设置成一体成型结构,结构简单,加工简单,成本低廉,使承载件得以批量生产,并能保证平行精度,方便组装。通过将第二光学元件与第一光学元件平行设置,减小了出射的光斑面积,从而达到能量集中的作用,并提高光效。

Description

光学元件固定组件及光源系统 技术领域
本发明涉及光学技术领域,具体而言,涉及一种光学元件固定组件及光源系统。
背景技术
投影装置等设备的发光体本身结构较大,需要较大的安装空间,为了实现投影装置的小型化发光体的多路平行光束在经过透镜之前需要先压缩光斑,现行的光学光路中多用到双膜片来实现这样得技术要求,经过双膜片后的平行光束需要保持平行,这就需要一个平行度很高的固定装置来将两个膜片固定,然而,现有的固定装置难以加工,且是在外壳上进行加工对应的槽位,加工较难,并且现有的固定装置很难保证双膜片的相互平行。
发明内容
本发明的目的在于提供一种光学元件固定组件及光源系统,以解决上述问题。本发明实施例通过以下技术方案来实现上述目的。
第一方面,本发明提供一种光学元件固定组件,光学元件固定组件用于光源系统,光源系统包括壳体,光学元件固定组件固定于壳体,光学元件固定组件包括承载件、第一光学元件和第二光学元件,其中承载件为一体式结构,第一光学元件固定于承载件,第二光学元件固定于承载件并与第一光学元件平行,以使入射光经第二光学元件和第一光学元件作用后形成平行的出射光。
在一种实施方式中,承载件包括第一板、第二板和第三板,第一板和第二板平行,第三板设置于第一板和第二板之间。
在一种实施方式中,第一光学元件固定于第一板和第二板之间,第二光学元件固定于第一板和第二板之间。
在一种实施方式中,承载件包括三个第一定位台阶,第一板及第二板均至少设置有一个第一定位台阶,第一光学元件贴合于三个第一定位台阶。
在一种实施方式中,光学元件固定组件还包括多个弹性固定件,多个弹性固定件设置于第一板和第二板上,弹性固定件包括呈锐角连接的固定部和弯折部,固定部固定于承载件,弯折部朝向第三板的投影落入第一定位台阶内。
在一种实施方式中,弹性固定件与第一定位台阶的数量及位置一一对应。
在一种实施方式中,承载件还包括三个第二定位台阶,三个第二定位台阶设置于第三板,第二光学元件贴合于三个第二定位台阶。
在一种实施方式中,光学元件固定组件还包括多个弹性固定件,多个弹性固定件设置于第三板,弹性固定件包括呈锐角连接的固定部和弯折部,固定部固定于承载件,弯折部朝向第三板的投影落入第二定位台阶内。
在一种实施方式中,弹性固定件与第二定位台阶的数量及位置一一对应。
在一种实施方式中,承载件还包括多个第一限位部和第二限位部,多个第一限位部设置于第一板和第二板的边缘,以对第一光学元件进行限位;多个第二限位部设置于第三板的边缘,以对第二光学元件进行限位。
第二方面,本发明提供一种光源系统,光源系统包括上述光学元件固定组件及壳体,光学元件固定组件收容于壳体。
相较于现有技术,本发明提供的光学元件固定组件及光源系统通过将承载件 设置成一体式结构,结构简单,加工简单,成本低廉,使承载件得以批量生产,并能保证平行精度,方便组装,且将光学元件固定在承载件上,能够实现牢固可靠的固定。通过将第二光学元件与第一光学元件平行设置,减小了出射的光斑面积,从而达到能量集中的作用,并提高光效。
附图说明
为了更清楚地说明本实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明实施例提供的光学元件固定组件的结构示意图。
图2是本发明实施例提供的光学元件固定组件的俯视图。
图3是本发明实施例提供的光学元件固定组件的光路图。
图4是本发明实施例提供的光学元件固定组件的承载件的结构示意图。
图5是图4的俯视图。
图6是本发明实施例提供的光学元件固定组件的分解示意图。
图7是本发明实施例提供的光源系统的结构示意图。
具体实施方式
为了便于理解本实施例,下面将参照相关附图对本实施例进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实 现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本实施例中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。
请参阅图1和图2,本实施例提供一种光学元件固定组件10,光学元件固定组件10用于光源系统,光源系统包括壳体,光学元件固定组件10固定于壳体,光学元件固定组件10包括承载件11、第一光学元件13和第二光学元件15,其中承载件11为一体式结构,第一光学元件13固定于承载件11,第二光学元件15固定于承载件11并与第一光学元件13平行,以使入射光经第二光学元件15和第一光学元件13作用后形成平行的出射光。
具体地,在本实施例中,光学元件固定组件10用于光源系统,光源系统包括壳体,壳体是光源系统的外壳,光学元件固定组件10为独立于壳体的组件,光学元件固定组件10固定于壳体,固定方式可以是螺接等,通过将光学元件固定组件10做成独立组件固定在壳体上,能够方便前期产线对光学元件固定组件10的组装和后期对其维护,节省装配时间,也容易保证光学元件的平行精度。
请继续参阅图1,在本实施例中,承载件11包括第一板111、第二板113和第三板115,其中,第一板111和第二板113平行,第一板111和第二板113的外形可以相同,即第一板111和第二板113可以近似关于第三板115的中轴线对称,这样设置可以使承载件11的工艺更加简单,从而利于承载件11的批量生产。在其他实施方式中,第一板111和第二板113还可以相互倾斜设置。第三板115设置于第一板111和第二板113之间,第三板115的两端可以突出于第一板111 或者第二板113的边缘,还可以与第一板111和第二板113首尾相接。相应地,第一板111或者第二板113也可以突出于第三板115的边缘。第一板111、第二板113和第三板115可为金属材质,可以通过压铸、锻造、轧制等工艺制成整体结构。
第一板111呈大致的平行四边形板状结构,第一板111包括第一端面1112、第一内表面1114和第一外表面1116,其中,第一外表面1116与第一内表面1114相背,第一内表面1114与第三板115直接相连,第一端面1112用于连接于第一内表面1114和第一外表面1116。
第一端面1112和第一外表面1116之间可以通过弧面过渡,通过将第一端面1112和第一外表面1116之间设置成通过弧面过渡相接,可以增加第一板111的边缘的强度。可以理解,第一端面1112和第一内表面1114之间可以通过弧面过渡相接。在本实施例中,第一外表面1116可以和第一内表面1114平行,在其他实施方式中,第一外表面1116与第一内表面1114相互之间还可以呈角度倾斜。
第二板113也呈大致的平行四边形板状结构,第二板113可以与第一板111平行,第二板113包括第二端面1132、第二内表面1134和第二外表面1136,其中,第二端面1132和第二内表面1134相接,第二内表面1134与第三板115直接相连,第二外表面1136与第二内表面1134相背,即第二端面1132连接于第二内表面1134和第二外表面1136之间。第二端面1132和第二外表面1136之间可以通过弧面过渡相接,第二端面1132和第二内表面1134之间也可以通过弧面过渡相接。
第三板115呈大致的矩形板状结构,第三板115连接于第一内表面1114和第二内表面1134之间,第三板115包括相背的第一表面1152和第二表面1153, 其中,第一表面1152连接于第一内表面1114和第二内表面1134之间,第一表面1152可以和第二表面1153平行。第三板115还包括相背的第一侧面1154和第二侧面1156,第一侧面1154可以与第一内表面1114共面,第二侧面1156可以与第二内表面1134共面,第一侧面1154也可以和第二侧面1156平行。
第一光学元件13固定于承载件11,具体地,第一光学元件13可以为大致的矩形板状结构,第一光学元件13可以兼有反射光线和一定的透射光线的功能。第一光学元件13固定于第一板111和第二板113之间。
在其他实施方式中,第一光学元件13还可以直接贴合于第一端面1112和第二端面1132之间。
第二光学元件15固定于承载件11,具体地,在本实施例中,第二光学元件15也可以为大致的矩形板状结构,第二光学元件15可以具有反射光线的功能。第二光学元件15固定于第一板111和第二板113之间。
在其他实施方式中,第二光学元件15还可以直接贴合于第三板115的第一表面1152。第二光学元件15对入射光线进行反射,并将光线反射至第一光学元件13。请参阅图3,光学元件固定组件10可以减小光斑面积,具体表现为,光斑面积较大的光源发出入射光线,入射光线同时入射至第一光学元件13和第二光学元件15,一部分入射光在依次经过第二光学元件15和第一光学元件13的反射后形成部分出射光,另一部分入射光直接透过第一光学元件13与前述部分出射光汇合,从而达到减小光斑面积的作用。
综上,本实施例提供的光学元件固定组件10通过将承载件11设置成一体式结构,使承载件11得以批量生产,并能保证平行精度,方便组装。通过将第二光学元件15与第一光学元件13平行设置,减小了出射的光斑面积,从而达到能量 集中的作用,并提高光效。
请参阅图4,进一步地,承载件11还可以包括第一定位台阶117、第二定位台阶118等结构。
承载件11还包括三个第一定位台阶117,三个第一定位台阶117分别设置于第一端面1112和第二端面1132,即第一端面1112及第二端面1132至少设置有一个第一定位台阶117,例如,第一端面1112设置有两个第一定位台阶117并且第二端面1132设置有一个第一定位台阶117,位于第一端面1112的两个第一定位台阶117相对第一端面1112的位置可以相同,通过将承载件11设置成三点支撑定位结构,对第一光学元件13进行平面支撑。也可以在第一端面1112设置有一个第一定位台阶117并且第二端面1132设置有两个第一定位台阶117,对对第一光学元件13进行平面支撑。在本实施例中,第一定位台阶117的边缘可以位于第一端面1112内部,在其他实施方式中,第一定位台阶117的边缘还可以和第一端面1112的边缘平齐。三个第一定位台阶117的高度可以均相同,从而可以形成支撑面用于支撑其他元件,进而保证光学元件的平整度。
承载件11还包括三个第二定位台阶118,三个第二定位台阶118凸出于第一表面1152,第二定位台阶118分布于第三板115沿第一板111至第二板113方向的两端,位于同侧的至少两个第二定位台阶118可以是无规则地分布于第一表面1152,还可以是按照一定规律,例如线性矩阵或者圆形矩阵等方式排列。三个第二定位台阶118之间的高度可以相同,第二定位台阶118和第一定位台阶117的高度可以相同,这样设置可以减小加工难度,例如铣削加工承载件11时,可以不用切换编程中的台阶高度参数即可从第一台阶直接加工第二台阶。可以理解,第二定位台阶118和第一定位台阶117的高度也可以不同。
请继续参阅图4,承载件11还包括多个第一限位部119和多个第二限位部120,多个第一限位部119设置于第一板111和第二板113的边缘,具体地,在本实施例中,两个第一限位部119分别位于第一端面1112沿垂直于第一板111至第二板113方向的两端,两个第一限位部119之间的距离可以根据实际情况设定,第一限位部119突出于第一端面1112,另外两个第一限位部119分别位于第二端面1132沿垂直于第一板111至第二板113方向的两端,第一限位部119还突出于第二端面1132。在其他实施方式中,第一端面1112可以包括两个第一限位部119并且第二端面1132包括一个第一限位部119,在一种实施方式中,第一端面1112及第二端面1132各包括一个第一限位部119,两个第一限位部119位于承载件11的两端。第一板111和第二板113同侧的两个第一限位部119的位置对应,其中“对应”可以理解为两个限位部的中轴线之间的连线可以和第一端面1112的边界平行。
多个第二限位部120设置于第三板115的边缘,具体地,多个第二限位部120突出于第一表面1152设置,第二限位部120的突出高度可以和第一限位部119的突出高度相同,多个第二限位部120中至少有两个第二限位部120分别位于第一表面1152沿垂直于第一板111至第二板113方向的两端。当第一表面1152的任一侧包括2个、3个或者更多数量的第二限位部120时,同一侧的数个第二限位部120的中心线之间的连线可以位于同一直线上。
请继续参阅图4,承载件11还设置有多个通孔116和多个凹槽114,在本实施例中,多个通孔116均位于第一板111,即多个通孔116相互间隔设置,多个通孔116贯通第一板111的第一外表面1116和第一内表面1114。多个凹槽114在第一板111、第二板113及第三板115均有分布,具体地,多个凹槽114分别 设置于第一板111的第一外表面1116、第二板113的第二外表面1136及第三板115的第一表面1152。在其他实施方式中,多个凹槽114还可以设置于第一板111的第一内表面1114、第二板113的第二内表面1134及第三板115的第二表面1153,通过在承载件11上设置多个通孔116和多个凹槽114,可以减少承载件11的重量并且节省材料成本,从而最终减少包含承载件11的设备的重量。
承载件11还设置有多个避位槽121,多个避位槽121分别设置于第一板111的第一外表面1116和第二板113的第二外表面1136。通过设置多个避位槽121,可以减少承载件11的重量并且节省材料成本,还可以对其他元件进行避位,例如弹性固定件。
请参阅图5,承载件11还包括多个定位孔112,在本实施例中,定位孔112设置在第三板115,定位孔112从第一表面1152贯穿至第二表面1153,定位孔112的数量可以是1个、2个、3个等等,2个或以上数量的定位孔112的中心之间的连线可以和第一表面1152与第一侧面1154的交线平行。在其他实施方式中,定位孔112还可以设置于第一板111或第二板113。通过在承载件11上设置定位孔112可以在制造承载件11时,与加工承载件11的加工机器上的治具进行配合定位,从而更加利于承载件11的制造和批量生产。
请参阅图6,光学元件固定组件10还包括多个弹性固定件17,多个弹性固定件17设置于第一外表面1116、第二外表面1136、第一侧面1154和第二侧面1156,具体地,弹性固定件17包括固定部171和弯折部173,固定部171和弯折部173均可以为片体结构,固定部171设置有三个并列设置的孔(未标示),其中中间孔可以通过螺钉与承载件11上的孔配合,位于中间孔两侧的另外两个孔与承载件11上的两个凸柱进行配合,以将固定部171固定于承载件11上。弯折 部173和固定部171之间呈锐角连接,使得弯折部173可以与固定部171弹性连接,多个弹性固定件17通过各自的固定部171固定设置于第一外表面1116、第二外表面1136、第一侧面1154和第二侧面1156。
弹性固定件17与第一定位台阶117和第二定位台阶118的数量及位置一一对应,多个弹性固定件17分别与第一定位台阶117和第二定位台阶118相邻设置,使得多个弹性固定件17的弯折部173分别与第一定位台阶117和第二定位台阶118的表面位置对应,即弯折部173朝向第三板115的投影分别落入相应的第一定位台阶117和第二定位台阶118内,并且,多个弹性固定件17的弯折部173分别压在相应的第一光学元件13的位置是关于第一光学元件13的中心是对称的,以保证第一光学元件13固定在承载件上的平整度,同时,多个弹性固定件17的弯折部173分别压在相应的第二光学元件15的位置也是关于第二光学元件15的中心是对称的,以保证第二光学元件15固定在承载件上的平整度,弹性固定件17的材质可以是金属。
请继续参阅图6,在本实施例中,第一光学元件13贴合于三个第一定位台阶117,并通过第一限位部119的限位作用,以及与第一定位台阶117对应安装的弹性固定件17的固定作用,将第一光学元件13固定于承载件11,从而实现了对第二光学元件15进行牢固可靠的固定的目的。第二光学元件15贴合于三个第二定位台阶118,对第二光学元件15进行了平面支撑,并通过第二限位部120的限位作用,以及与第二定位台阶118对应安装的弹性固定件17的固定作用,将第二光学元件15固定于承载件11的第三板115,从而实现了对第二光学元件15进行牢固可靠的固定的目的。
承载件11还包括固定台阶110,在本实施例中,固定台阶110突出于第二外 表面1136,在其他实施方式中,也可以是承载件11的其他表面,固定台阶110与其他元件固定连接,例如,光源系统的壳体,从而可以将承载件11安装在光源系统的内部,固定方式可以是粘结,可以是螺接,还可以是卡接等等。
请参阅图3,以下以一个具体的示例对本实施例提供的上述承载件11的加工过程进行说明。首先,可以通过压铸成型形成一个毛坯形态的承载件11,即承载件为一体成型结构,对承载件11的边沿进行倒圆等操作,从而增加承载件11边沿的强度;然后对第三板115的第二表面1153进行铣削或抛光等操作,将第二表面1153做成一个近似的平面;并将第二表面1153作为加工定位面,对第一板111进行加工形成第一端面1112和第一端面1112上的第一限位部119,并加工出多个第一定位台阶117,对第二板113进行加工形成第二端面1132和第二端面1132上的第一限位部119,并加工出多个第一定位台阶117,接着继续以第二表面1153作为加工定位面,对第三板115进行加工形成第一表面1152、三个第二定位台阶118及多个第二限位部120,至此形成一个承载件11成品。
请参阅图7,本实施例还提供一种光源系统100,光源系统100包括上述任一实施例或实施方式中的光学元件固定组件10,光源系统100还包括壳体20,光学元件固定组件10收容于壳体20,具体地,光学元件固定组件10可以通过螺接等方式固定于壳体20的内壁,光学固定组件10作为一个独立的组件,便于前期制造组装和后期维护。
光源系统100还至少包括镜头30、主板、光机等其他结构,其中镜头30、主板以及光机等其他组件的结构、连接关系可参考现有技术。
本实施例提供的光源系统100包括光学元件固定组件10,通过将承载件11设置成一体式结构,结构简单,加工简单,成本低廉,使承载件11得以批量生 产,并能保证平行精度,方便安装,且将第一光学元件13和第二光学元件15固定在承载件11上,能够实现牢固可靠的固定。通过将第二光学元件15与第一光学元件13平行设置,减小了出射的光斑面积,从而达到能量集中的作用,并提高光效。
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。

Claims (11)

  1. 一种光学元件固定组件,其特征在于,用于光源系统,所述光源系统包括壳体,所述光学元件固定组件固定于所述壳体,所述光学元件固定组件包括:
    承载件,所述承载件为一体式结构;
    第一光学元件,所述第一光学元件固定于所述承载件;
    第二光学元件,所述第二光学元件固定于所述承载件并与所述第一光学元件平行,以使入射光经所述第二光学元件和所述第一光学元件作用后形成平行的出射光。
  2. 如权利要求1所述的光学元件固定组件,其特征在于,所述承载件包括第一板、第二板和第三板,所述第一板和所述第二板平行,所述第三板设置于所述第一板和所述第二板之间。
  3. 如权利要求2所述的光学元件固定组件,其特征在于,所述第一光学元件固定于所述第一板和所述第二板之间,所述第二光学元件固定于所述第一板和所述第二板之间。
  4. 如权利要求2所述的光学元件固定组件,其特征在于,所述承载件包括三个第一定位台阶,所述第一板及所述第二板均至少设置有一个第一定位台阶,所述第一光学元件贴合于所述三个第一定位台阶。
  5. 如权利要求4所述的光学元件固定组件,其特征在于,所述光学元件固定组件还包括多个弹性固定件,所述多个弹性固定件设置于所述第一板和所述第二 板上,所述弹性固定件包括呈锐角连接的固定部和弯折部,所述固定部固定于所述承载件,所述弯折部朝向所述第三板的投影落入所述第一定位台阶内。
  6. 如权利要求5所述的光学元件固定组件,其特征在于,所述弹性固定件与所述第一定位台阶的数量及位置一一对应。
  7. 如权利要求2所述的光学元件固定组件,其特征在于,所述承载件还包括三个第二定位台阶,所述三个第二定位台阶设置于所述第三板,所述第二光学元件贴合于所述三个第二定位台阶。
  8. 如权利要求7所述的光学元件固定组件,其特征在于,所述光学元件固定组件还包括多个弹性固定件,所述多个弹性固定件设置于所述第三板,所述弹性固定件包括呈锐角连接的固定部和弯折部,所述固定部固定于所述承载件,所述弯折部朝向所述第三板的投影落入所述第二定位台阶内。
  9. 如权利要求8所述的光学元件固定组件,其特征在于,所述弹性固定件与所述第二定位台阶的数量及位置一一对应。
  10. 如权利要求1所述的光学元件固定组件,其特征在于,所述承载件还包括多个第一限位部和第二限位部,所述多个第一限位部设置于所述第一板和所述第二板的边缘,以对所述第一光学元件进行限位;所述多个第二限位部设置于所述第三板的边缘,以对所述第二光学元件进行限位。
  11. 一种光源系统,其特征在于,包括如权利要求1-10任一项所述的光学元件固定组件,所述光源系统还包括壳体,所述光学元件固定组件收容于所述壳体。
PCT/CN2020/079847 2019-03-19 2020-03-18 光学元件固定组件及光源系统 WO2020187215A1 (zh)

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