WO2020186985A1 - 低温多晶硅基板及其制作方法、阵列基板及显示装置 - Google Patents
低温多晶硅基板及其制作方法、阵列基板及显示装置 Download PDFInfo
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- WO2020186985A1 WO2020186985A1 PCT/CN2020/076779 CN2020076779W WO2020186985A1 WO 2020186985 A1 WO2020186985 A1 WO 2020186985A1 CN 2020076779 W CN2020076779 W CN 2020076779W WO 2020186985 A1 WO2020186985 A1 WO 2020186985A1
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- photoresist
- shielding layer
- light
- polysilicon
- film
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- 229910021420 polycrystalline silicon Inorganic materials 0.000 title claims abstract description 200
- 229920005591 polysilicon Polymers 0.000 title claims abstract description 197
- 239000000758 substrate Substances 0.000 title claims abstract description 128
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 142
- 239000010409 thin film Substances 0.000 claims abstract description 26
- 229920002120 photoresistant polymer Polymers 0.000 claims description 175
- 239000010408 film Substances 0.000 claims description 151
- 238000005530 etching Methods 0.000 claims description 108
- 238000000059 patterning Methods 0.000 claims description 55
- 238000000206 photolithography Methods 0.000 claims description 23
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 229910000476 molybdenum oxide Inorganic materials 0.000 claims description 9
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical group [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 claims description 9
- 238000002161 passivation Methods 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 5
- 238000004380 ashing Methods 0.000 claims description 4
- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 37
- 238000010586 diagram Methods 0.000 description 19
- 230000000694 effects Effects 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 7
- 238000001312 dry etching Methods 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910015711 MoOx Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
Definitions
- the embodiments of the present disclosure relate to a low-temperature polysilicon substrate and a manufacturing method thereof, an array substrate and a display device.
- LTPS Low Temperature Poly-silicon
- LTPS Low Temperature Poly-silicon
- the embodiments of the present disclosure provide a low-temperature polysilicon substrate and a manufacturing method thereof, an array substrate, and a display device.
- a method for manufacturing a low-temperature polysilicon substrate including: forming a light shielding layer film on a substrate; forming a polysilicon film on the light shielding layer film; and applying a patterning process to the light shielding layer film Patterning processing is performed with the polysilicon film to obtain a light shielding layer and a polysilicon layer; wherein the orthographic projection of the polysilicon layer on the light shielding layer is located in the region where the light shielding layer is located.
- the material of the light shielding layer is molybdenum oxide.
- the step of patterning the light-shielding layer film and the polysilicon film through a patterning process to obtain the light-shielding layer and the polysilicon layer includes: coating photoresist on the polysilicon film;
- the photolithography process performs a patterning process on the photoresist to form a first photoresist completely reserved area and a first photoresist removal area;
- the first etching process is used to remove the polysilicon in the first photoresist area
- the thin film and the light-shielding layer film are etched; and the remaining photoresist in the completely reserved area of the first photoresist is removed to obtain the light-shielding layer and the polysilicon layer;
- the etching gas used in the first etching process It is a mixed gas of Cl2, SF6 and O2.
- the step of patterning the light-shielding layer film and the polysilicon film through a patterning process to obtain the light-shielding layer and the polysilicon layer includes: coating photoresist on the polysilicon film;
- the second photolithography process performs patterning treatment on the photoresist to form a second photoresist completely reserved area and a second photoresist removal area;
- the second etching process is used to perform a patterning process on the second photoresist removal area Etching the polysilicon film; using a third etching process to etch the light-shielding layer film in the second photoresist removal area; and removing the remaining photoresist in the second photoresist completely reserved area to obtain Light shielding layer and polysilicon layer;
- the etching gas used in the second etching process is a mixed gas of Cl2 and SF6, and the etching gas used in the third etching process is a mixed gas of O2 and SF6;
- the step of patterning the light-shielding layer film and the polysilicon film through a patterning process to obtain the light-shielding layer and the polysilicon layer includes: coating photoresist on the polysilicon film;
- the third photolithography process performs patterning processing on the photoresist to form a third photoresist completely reserved area, a photoresist partially reserved area, and a third photoresist removal area; the fourth etching process is used to 3.
- the polysilicon film and the light shielding layer film in the photoresist removal area are etched; the photoresist in the third photoresist completely reserved area and the photoresist partially reserved area is ashed to form a fourth photoresist Resist retention area and fourth photoresist removal area; use a fifth etching process to etch the polysilicon film in the fourth photoresist removal area; and remove the remaining light in the fourth photoresist retention area Resist to obtain a light-shielding layer and a polysilicon layer; wherein the etching gas used in the fourth etching process is a mixed gas of Cl2, SF6 and O2, and the etching gas used in the fifth etching process is The mixed gas of Cl2 and SF6, the mask used in the third photolithography process is a halftone mask.
- the step of forming a polysilicon film on the light-shielding layer film includes: forming an amorphous silicon film on the light-shielding layer film; and performing a crystallization treatment on the amorphous silicon film to make the amorphous silicon film The silicon film is transformed into a polysilicon film.
- a low-temperature polysilicon substrate including: a substrate; a light shielding layer formed on the substrate; and a polysilicon layer formed on the light shielding layer; wherein, the light shielding layer
- the layer and the polysilicon layer are obtained by patterning the light-shielding layer film and the polysilicon film sequentially formed on the substrate through a patterning process; the orthographic projection of the polysilicon layer on the light-shielding layer is located at the In the area where the light-shielding layer is located.
- the area of the polysilicon layer is smaller than the area of the light shielding layer.
- the thickness of the light shielding layer is about To about
- an array substrate including the low-temperature polysilicon substrate.
- the array substrate further includes a thin film transistor and a signal line formed on the low-temperature polysilicon substrate, and the orthographic projection of the thin film transistor and the signal line on the light shielding layer is located in a region where the light shielding layer is located.
- the signal lines include gate lines and data lines.
- the array substrate further includes: a color resist layer disposed on the thin film transistor, a flat layer on the color resist layer, a common electrode layer on the flat layer, a passivation layer on the electrode layer, and a passivation layer on the electrode layer.
- Pixel electrode formed on the chemical layer.
- a display device including the array substrate;
- the display device further includes spacers arranged between the array base and the pair of box substrates.
- Figure 1 shows a schematic structural diagram of a low-temperature polysilicon substrate
- FIG. 2 shows a flowchart of a method for manufacturing a low-temperature polysilicon substrate according to an embodiment of the present disclosure
- FIG. 3 shows a schematic diagram of a structure obtained after forming a light shielding layer film and a polysilicon film on a substrate in an embodiment of the present disclosure
- FIG. 4 shows a flowchart of a manufacturing method of a low-temperature polysilicon substrate according to an embodiment of the present disclosure
- FIG. 5 shows a schematic diagram of the structure obtained after patterning the photoresist by the first photolithography process in this embodiment of the present disclosure
- FIG. 6 shows a schematic diagram of the structure obtained after etching the polysilicon film and the light-shielding layer film in the first photoresist removal area by using the first etching process in this embodiment of the present disclosure
- FIG. 7 shows a schematic diagram of the structure of the embodiment of the present disclosure in which the remaining photoresist in the completely reserved area of the first photoresist is removed to obtain the light shielding layer and the polysilicon layer;
- FIG. 8 shows a flowchart of a manufacturing method of a low-temperature polysilicon substrate according to another embodiment of the present disclosure
- FIG. 9 shows a schematic diagram of the structure obtained after etching the polysilicon film in the second photoresist removal area by using the second etching process in this other embodiment of the present disclosure
- FIG. 10 shows a schematic diagram of the structure obtained by etching the light-shielding layer film in the second photoresist removal area by using the third etching process in this other embodiment of the present disclosure
- FIG. 11 shows a schematic diagram of the structure of removing the remaining photoresist in the completely reserved area of the second photoresist to obtain the light shielding layer and the polysilicon layer in this other embodiment of the present disclosure
- FIG. 12 shows a flowchart of a method for manufacturing a low-temperature polysilicon substrate according to another embodiment of the present disclosure
- FIG. 13 shows a schematic diagram of the structure obtained after patterning the photoresist by using the third photolithography process in this still another embodiment of the present disclosure
- FIG. 14 shows a schematic diagram of the structure obtained after etching the polysilicon film and the light-shielding layer film in the third photoresist removal area by using the fourth etching process in this still another embodiment of the present disclosure
- FIG. 15 shows a schematic diagram of the structure obtained after ashing the photoresist in the third photoresist fully reserved area and the photoresist partially reserved area in this still another embodiment of the present disclosure
- FIG. 16 shows a schematic diagram of the structure obtained by etching the polysilicon film in the fourth photoresist removal area by using the fifth etching process in this still another embodiment of the present disclosure
- FIG. 17 shows a schematic structural view of removing the remaining photoresist in the fourth photoresist reserved area to obtain a light shielding layer and a polysilicon layer in another embodiment of the present disclosure
- FIG. 18 shows a schematic structural diagram of an array substrate according to an embodiment of the present disclosure.
- FIG. 19 shows a schematic structural diagram of a display panel according to an embodiment of the present disclosure.
- a light-shielding layer 12 is first formed on the substrate 11 through a patterning process.
- the material of the light-shielding layer 12 is usually metal molybdenum.
- the forming steps of the light-shielding layer 12 include: light-shielding film deposition , Photoresist patterning, light-shielding film etching, photoresist stripping, etc.; then, a buffer layer 13 covering the light-shielding layer 12 is formed, which is a composite film layer of silicon nitride and silicon oxide; finally, The polysilicon layer 14 is formed on the buffer layer 13 by a patterning process.
- the formation steps of the polysilicon layer 14 mainly include: polysilicon film formation, photoresist patterning, polysilicon film etching, photoresist stripping, etc., of which only the channel region
- the orthographic projection of the polysilicon layer 14 on the light shielding layer 12 is located in the area where the light shielding layer 12 is located.
- the formation of the light shielding layer 12 and the polysilicon layer 14 respectively requires a patterning process.
- the manufacturing process of the entire low-temperature polysilicon substrate is complicated, resulting in an increase in the manufacturing cost of the low-temperature polysilicon substrate.
- Step 201 forming a light shielding layer film on the substrate.
- a substrate 31 is provided.
- the substrate 31 may be a PI (Polyimide) substrate or a glass substrate;
- a light-shielding film 320 is formed on the substrate 31, and the light-shielding film 320 It can be formed by a sputtering process.
- the material of the light shielding layer film 320 may be molybdenum oxide MoOx.
- the color of molybdenum oxide is black, its own properties are stable, it will not react with silicon, and it is easy to obtain.
- the material of the light-shielding film 320 can also be replaced by other materials, as long as the material of the light-shielding film 320 is black, and the material of the light-shielding film 320 does not react with silicon.
- the material of the light-shielding film 320 can also be black resin. material.
- the thickness of the light-shielding film 320 is relatively small, and the thickness of the light-shielding layer obtained by subsequent patterning of the light-shielding film 320 is also small, which can effectively reduce the thickness of the low-temperature polysilicon substrate. thickness.
- the existing sputtering equipment can be used, and oxygen is introduced to form molybdenum oxide during the sputtering process, and no additional manufacturing equipment and sputtering materials are required. .
- Step 202 forming a polysilicon film on the light shielding layer film.
- a polysilicon film 330 is formed on the light-shielding film 320.
- forming an amorphous silicon film on the light-shielding layer film For example, forming an amorphous silicon film on the light-shielding layer film; and performing a crystallization treatment on the amorphous silicon film so that the amorphous silicon film is converted into a polysilicon film.
- An amorphous silicon film is formed on the light-shielding layer film 320. Since the formed amorphous silicon film contains hydrogen, the substrate 31 on which the amorphous silicon film and the light-shielding layer film 320 are formed needs to be placed in an annealing furnace for hydrogen removal.
- the substrate 31 on which the amorphous silicon film and the light-shielding film 320 are formed is pre-cleaned to remove excess impurities;
- the substrate 31 with the amorphous silicon film and the light-shielding layer film 320 is scanned by laser, and the amorphous silicon is crystallized by laser energy, that is, the amorphous silicon film is crystallized to convert the amorphous silicon film into a polysilicon film 330.
- a solid-state laser or excimer laser can be used as the laser.
- Step 203 patterning the light-shielding layer film and the polysilicon film through a patterning process to obtain a light-shielding layer and a polysilicon layer.
- the light-shielding layer film 320 and the polysilicon film 330 are patterned through a patterning process to form the light-shielding layer 32 and the polysilicon layer 33, as shown in FIG. 5; wherein, the polysilicon layer 33 is on the light-shielding layer 32
- the orthographic projection of is located in the area where the light-shielding layer 32 is located. In this way, the light-shielding layer 32 can achieve a light-shielding effect on the channel of the thin film transistor formed subsequently.
- the orthographic projection of the polysilicon layer 33 on the light shielding layer 32 may overlap the light shielding layer 32.
- the orthographic projection of the polysilicon layer 33 on the light shielding layer 32 can also be all located in the area where the light shielding layer 32 is located, and the area of the polysilicon layer 33 is smaller than the area of the light shielding layer 32, as shown in FIG. 11.
- the material of the light shielding layer 32 is molybdenum oxide, and the thickness of the light shielding layer 32 is about To date
- the light-shielding layer 32 and the polysilicon layer 33 can be obtained by only one patterning process, which simplifies the manufacturing process of the entire low-temperature polysilicon substrate.
- the light-shielding layer 32 achieves a light-shielding effect.
- it replaces the buffer layer in the low-temperature polysilicon substrate in the related art, and at the same time reduces the thickness of the low-temperature polysilicon substrate, thereby reducing the manufacturing cost of the low-temperature polysilicon substrate.
- FIG. 4 there is shown a flowchart of a manufacturing method of a low-temperature polysilicon substrate according to an embodiment of the present disclosure.
- step 203 may include:
- Sub-step 2031 coating photoresist on the polysilicon film
- Sub-step 2032 patterning the photoresist by using a first photolithography process to form a first photoresist completely reserved area and a first photoresist removal area;
- Sub-step 2033 using a first etching process to etch the polysilicon film and the light-shielding film in the first photoresist removal area;
- sub-step 2034 the remaining photoresist in the completely reserved area of the first photoresist is removed to obtain a light-shielding layer and a polysilicon layer.
- the etching gas used in the first etching process is a mixed gas of Cl2, SF6 and O2.
- 5 to 7 are schematic diagrams of the structure of manufacturing a low-temperature polysilicon substrate according to this embodiment of the disclosure.
- a photoresist 40 is coated on the polysilicon film 330, and then the photoresist 40 is patterned using a first photolithography process to form a first photoresist completely reserved area M1 and a first photoresist Resist removal area M2.
- the first photolithography process refers to exposing the photoresist 40 using a mask, and then developing the exposed photoresist 40.
- the photoresist 40 can be a positive photoresist or a negative photoresist.
- the photoresist 40 is a positive photoresist
- the first photoresist completely reserved area M1 is an unexposed area
- the first photoresist The resist removal area M2 is the exposed area.
- the photoresist 40 in the unexposed area remains after development, and the photoresist 40 in the exposed area is removed after development; when the photoresist 40 is a negative photoresist,
- the first photoresist completely reserved area M1 is the exposed area
- the first photoresist removal area M2 is the unexposed area.
- the photoresist 40 in the unexposed area is removed after development.
- the photoresist in the exposed area is 40 is retained after development.
- the polysilicon film 330 and the light-shielding layer film 320 in the first photoresist removal area M2 are etched by the first etching process.
- the first etching process is a dry etching process, and the etching gas used is a mixed gas of Cl2, SF6 and O2.
- the remaining photoresist 40 in the first photoresist completely reserved area M1 is removed, and the light shielding layer 32 and the polysilicon layer 33 are obtained.
- the patterning process includes one photolithography process and one etching process, and the obtained orthographic projection of the polysilicon layer 33 on the light shielding layer 32 overlaps the light shielding layer 32.
- FIG. 8 there is shown a flowchart of a manufacturing method of a low-temperature polysilicon substrate according to another embodiment of the present disclosure.
- step 203 may include:
- Sub-step 2035 coating photoresist on the polysilicon film
- Sub-step 2036 patterning the photoresist by using a second photolithography process to form a second photoresist completely reserved area and a second photoresist removal area;
- Sub-step 2037 using a second etching process to etch the polysilicon film in the second photoresist removal area
- Sub-step 2038 using a third etching process to etch the light shielding layer film in the second photoresist removal area
- sub-step 2039 the remaining photoresist in the completely reserved area of the second photoresist is removed to obtain a light-shielding layer and a polysilicon layer.
- the etching gas used in the second etching process is a mixed gas of Cl2 and SF6.
- the etching gas used in the third etching process is a mixed gas of O2 and SF6.
- the etching duration of the second etching process is greater than that of the third etching process, or the concentration of the etching gas used in the second etching process is greater than the concentration of the etching gas used in the third etching process.
- 9 to 11 are schematic diagrams of the structure of the low-temperature polysilicon substrate fabricated in this other embodiment of the disclosure.
- a photoresist 40 is coated on the polysilicon film 330, and then the photoresist 40 is patterned by a second photolithography process to form a second photoresist completely reserved area and a second photoresist removal area.
- the mask used is similar to the mask used in the first embodiment, and the second photoresist completely reserved area is similar In the first photoresist completely reserved area M1 shown in FIG. 5, the second photoresist removal area is similar to the first photoresist removal area M2 shown in FIG. 5. In order to avoid duplication, no additional The schematic diagram is shown.
- the second etching process is used to etch the polysilicon film 330 in the second photoresist removal area.
- the second etching process is a dry etching process, and the etching gas used is a mixed gas of Cl2 and SF6.
- a third etching process is used to etch the light shielding layer film 320 in the second photoresist removal area.
- the third etching process is a dry etching process, and the etching gas used is a mixed gas of O2 and SF6.
- the remaining photoresist 40 in the completely reserved area of the second photoresist is removed to obtain the light shielding layer 32 and the polysilicon layer 33.
- the patterning process includes one photolithography process and two etching processes, wherein the etching time of the second etching process is longer than that of the third etching process, or the etching time used in the second etching process
- the concentration of the etching gas is greater than the concentration of the etching gas used in the third etching process.
- the orthographic projection of the obtained polysilicon layer 33 on the light shielding layer 32 is all located in the area where the light shielding layer 32 is located, and the area of the polysilicon layer 33 is smaller than that of the light shielding layer 32. Area to achieve better shading effect.
- FIG. 12 there is shown a flow chart of a manufacturing method of a low-temperature polysilicon substrate according to another embodiment of the present disclosure.
- step 203 may include:
- Sub-step 2040 coating photoresist on the polysilicon film
- Sub-step 2041 using a third photolithography process to pattern the photoresist to form a third photoresist fully reserved area, a photoresist partially reserved area, and a third photoresist removal area;
- Sub-step 2042 using a fourth etching process to etch the polysilicon film and the light shielding layer film in the third photoresist removal area;
- Sub-step 2043 ashing the photoresist in the third photoresist completely reserved area and the photoresist partially reserved area to form a fourth photoresist reserved area and a fourth photoresist removed area;
- Sub-step 2044 using a fifth etching process to etch the polysilicon film in the fourth photoresist removal area
- sub-step 2045 the remaining photoresist in the fourth photoresist reserved area is removed to obtain a light-shielding layer and a polysilicon layer.
- the etching gas used in the fourth etching process is a mixed gas of Cl2, SF6 and O2.
- the etching gas used in the fifth etching process is a mixed gas of Cl2 and SF6.
- the mask used in the third photolithography process is a halftone mask.
- FIG. 13 to FIG. 17 are structural schematic diagrams of fabricating a low-temperature polysilicon substrate according to another embodiment of the disclosure.
- a photoresist 40 is coated on the polysilicon film 330, and then the photoresist 40 is patterned by a third photolithography process to form a third photoresist completely reserved area M3, photoresist Part of the reserved area M4, and the third photoresist removal area M5.
- the mask used in the third photolithography process is a halftone mask.
- the photoresist 40 is a positive photoresist
- the third photoresist completely reserved area M3 is an unexposed area
- the photoresist partially reserved area M4 is a partially exposed area
- the third photoresist removal area M5 is a completely exposed area.
- the light transmittance of the mask pattern corresponding to the third photoresist removal area M5 is greater than the light transmittance of the mask pattern corresponding to the photoresist partially reserved area M4.
- the photoresist 40 is exposed and developed through the halftone mask, so that the thickness of the photoresist 40 in the third photoresist completely reserved area M3 is greater than the thickness of the photoresist 40 in the photoresist partial reserved area M4.
- a fourth etching process is used to etch the polysilicon film 330 and the light shielding layer film 320 in the third photoresist removal area M5 to form a pattern of the light shielding layer 32.
- the pattern of the polysilicon layer 33 is not Completely formed, only a half-etched polysilicon pattern 321 can be formed.
- the fourth etching process is a dry etching process, and the etching gas used is a mixed gas of Cl2, SF6 and O2,
- the photoresist 40 in the third photoresist completely reserved area M3 and the photoresist partially reserved area M4 is ashed, so that the photoresist 40 in the photoresist partially reserved area M4 is completely removed , And the photoresist 40 in the third photoresist completely reserved area M3 is partially removed, forming a fourth photoresist reserved area M6 and a fourth photoresist removal area M7.
- the photoresist 40 can be ashed by ultraviolet light or ozone.
- the fifth etching process is used to etch the polysilicon film 330 in the fourth photoresist removal area M7, for example, the semi-etched polysilicon pattern 321 in the fourth photoresist removal area M7 is performed Etching.
- the fifth etching process is a dry etching process, and the etching gas used is a mixed gas of Cl2 and SF6.
- the remaining photoresist 40 in the fourth photoresist reserved area M6 is removed, and the light shielding layer 32 and the polysilicon layer 33 are obtained.
- the patterning process includes a photolithography process, two etching processes, and an ashing process.
- the orthographic projection of the polysilicon layer 33 on the light shielding layer 32 is all located in the region where the light shielding layer 32 is located, and the polysilicon layer 33 The area is smaller than the area of the light shielding layer 32.
- the low-temperature polysilicon substrate shown in FIG. 17 has a larger distance between the edge of the light-shielding layer 32 and the edge of the polysilicon layer 33, so that the light-shielding effect is better.
- a light-shielding layer film is formed on a substrate, and a polysilicon film is formed on the light-shielding layer film, and the light-shielding layer film and the polysilicon film are patterned through a patterning process to obtain the light-shielding layer and the polysilicon layer.
- the orthographic projection of the polysilicon layer on the light shielding layer is located in the area where the light shielding layer is located.
- the shading effect is achieved by the shading layer formed on the substrate, instead of the buffer layer in the low-temperature polysilicon substrate in the related art. When the shading layer film and the polysilicon film are patterned, only one patterning process can be used.
- the light shielding layer and the polysilicon layer simplify the manufacturing process of the entire low-temperature polysilicon substrate, and at the same time reduce the thickness of the low-temperature polysilicon substrate, thereby reducing the manufacturing cost of the low-temperature polysilicon substrate.
- the embodiment of the present disclosure provides a low temperature polysilicon substrate, including: a substrate 31; a light shielding layer 32 formed on the substrate 31; a polysilicon layer 33 formed on the light shielding layer 32; wherein the light shielding layer 32 and the polysilicon layer 33 are
- the light shielding layer film 320 and the polysilicon film 330 sequentially formed on the substrate 31 are patterned through a patterning process; the orthographic projection of the polysilicon layer 33 on the light shielding layer 32 is located in the area where the light shielding layer 32 is located.
- the orthographic projection of the polysilicon layer 33 on the light-shielding layer 32 overlaps with the light-shielding layer 32.
- the orthographic projection of the polysilicon layer 33 on the light-shielding layer 32 is all located where the light-shielding layer 32 is located.
- the area of the polysilicon layer 33 is smaller than the area of the light shielding layer 32.
- the thickness of the light shielding layer 32 is about To about
- the material of the light shielding layer 32 is molybdenum oxide.
- the low-temperature polysilicon substrate of the embodiment of the present disclosure can be manufactured by using the above-mentioned manufacturing method of the low-temperature polysilicon substrate.
- the light-shielding layer formed on the substrate is used to achieve the light-shielding effect while replacing the buffer layer in the low-temperature polysilicon substrate in the related art.
- the light-shielding layer film and the polysilicon film only The light-shielding layer and the polysilicon layer can be obtained by one patterning process, which simplifies the manufacturing process of the entire low-temperature polysilicon substrate, and also reduces the thickness of the low-temperature polysilicon substrate, thereby reducing the production cost of the low-temperature polysilicon substrate.
- the embodiment of the present disclosure also provides an array substrate, including the above-mentioned low-temperature polysilicon substrate.
- FIG. 18 there is shown a schematic structural diagram of an array substrate according to an embodiment of the present disclosure.
- the array substrate further includes a thin film transistor 51 and a signal line formed on a low-temperature polysilicon substrate, and the orthographic projection of the thin film transistor 51 and the signal line on the light shielding layer 32 is located in the region where the light shielding layer 32 is located; wherein
- the signal lines include gate lines 511, data lines 512, scan signal lines (not shown in FIG. 18), and the like.
- the light shielding layer 32 By arranging the light shielding layer 32 in the embodiment of the present disclosure at the corresponding position of the polysilicon layer 33, it is also provided at the corresponding position of the thin film transistor 51 and the signal line, and the thin film transistor 51 and the signal line are positive on the light shielding layer 32.
- the projection is located in the area where the light-shielding layer 32 is located. Therefore, the light-shielding layer 32 can shield the light leakage position of the pixel in the array substrate, instead of the black matrix in the related art display panel, and can save the black matrix manufacturing process.
- the light-shielding layer 32 that blocks the pixel leakage is provided on the array substrate, when the array substrate and the box-matching substrate are assembled to form a display panel, there is no need to consider the accuracy of the box. Therefore, the light-shielding can be greatly reduced.
- the deviation between the edge of the layer 32 and the light leakage position of the pixel can reduce the width of the light shielding layer 32, increase the aperture ratio and transmittance of the pixel, realize curved display, and reduce the power consumption of the display panel.
- the polysilicon layer 33 is ion-doped, mainly including the trenches of the thin film transistor 51 (that is, the pixel transistor located in the pixel area). Doping with boron at the track position, light N-doping at the position adjacent to the channel region, heavy N-doping at the edge of the polysilicon layer 33, and then forming a gate insulating layer and a gate through a patterning process. Then, P-type doping is performed on the driving transistor position in the driving area, and the dielectric layer is formed after the doping is completed, and then the source and drain electrodes are formed through the patterning process to obtain the thin film transistor 51.
- a color resist layer 52 is fabricated.
- the color resist layer 52 includes a red color resist region, a green color resist region, and a blue color resist region.
- a flat layer 53 is formed, and then a common layer is formed on the flat layer 53.
- a passivation layer 55 is formed on the common electrode layer 54, and a pixel electrode 56 is formed on the passivation layer 55 through a patterning process, thereby obtaining the array substrate 50.
- spacers 70 are formed on the counter substrate 60, and the counter substrate 60 on which the spacers 70 are formed and the array substrate 50 are aligned to obtain a display panel.
- the black matrix and color resist layer are not provided on the box substrate 60, but the color resist layer 52 is fabricated on the side of the array substrate 50.
- the light shielding layer 32 can achieve light leakage to the pixels in the array substrate. The position is shaded to replace the black matrix in the related art display panel. In this way, the manufacturing process steps of the black matrix can be reduced.
- the array substrate 50 of the embodiments of the present disclosure can be applied not only in LCD (Liquid Crystal Display) display panels, but also in OLED (Organic Light Emitting Diode) display panels.
- the embodiments of the present disclosure also provide a display device, such as an LCD liquid crystal display device and an organic light emitting diode display device, including the array substrate 50 of the foregoing embodiment and the cell substrate 60.
- the display device may further include spacers 70 between the array substrate 50 and the box substrate 60.
- the display device may be any device with display function, for example, it may be any product or component with display function such as electronic paper, mobile phone, tablet computer, television, monitor, notebook computer, digital photo frame, navigator, etc.
- the light-shielding layer formed on the substrate achieves the light-shielding effect, instead of the buffer layer in the low-temperature polysilicon substrate of the related art, when patterning the light-shielding layer film and the polysilicon film, only The light-shielding layer and polysilicon layer can be obtained in one patterning process, which simplifies the manufacturing process of the entire low-temperature polysilicon substrate, while also reducing the thickness of the low-temperature polysilicon substrate, thereby reducing the production cost of the low-temperature polysilicon substrate; in addition, by setting the light-shielding layer At the corresponding positions of the thin film transistor and the signal line, and the orthographic projection of the thin film transistor and the signal line on the light-shielding layer is located in the area where the light-shielding layer is located, the light-shielding layer can realize the light shielding of the pixel leakage position in the array substrate instead of The related art displays the black matrix in the panel, thereby
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Abstract
Description
Claims (15)
- 一种低温多晶硅基板的制作方法,包括:在衬底上形成遮光层薄膜;在所述遮光层薄膜上形成多晶硅薄膜;通过一次构图工艺对所述遮光层薄膜和所述多晶硅薄膜进行图案化处理,以得到遮光层和多晶硅层;其中,所述多晶硅层在所述遮光层上的正投影位于所述遮光层所在的区域内。
- 根据权利要求1所述的方法,其中,所述遮光层的材料为氧化钼。
- 根据权利要求1或2所述的方法,其中,所述通过一次构图工艺对所述遮光层薄膜和所述多晶硅薄膜进行图案化处理,得到遮光层和多晶硅层的步骤,包括:在所述多晶硅薄膜上涂覆光刻胶;采用第一光刻工艺对所述光刻胶进行图案化处理,形成第一光刻胶完全保留区域和第一光刻胶去除区域;采用第一刻蚀工艺对所述第一光刻胶去除区域的多晶硅薄膜和遮光层薄膜进行刻蚀;以及去除所述第一光刻胶完全保留区域剩余的光刻胶,以得到遮光层和多晶硅层;其中,所述第一刻蚀工艺所采用的刻蚀气体为Cl2、SF6和O2的混合气体。
- 根据权利要求1或2所述的方法,其中,所述通过一次构图工艺对所述遮光层薄膜和所述多晶硅薄膜进行图案化处理,以得到遮光层和多晶硅层的步骤,包括:在所述多晶硅薄膜上涂覆光刻胶;采用第二光刻工艺对所述光刻胶进行图案化处理,形成第二光刻胶完全保留区域和第二光刻胶去除区域;采用第二刻蚀工艺对所述第二光刻胶去除区域的多晶硅薄膜进行刻蚀;采用第三刻蚀工艺对所述第二光刻胶去除区域的遮光层薄膜进行刻蚀;以及去除所述第二光刻胶完全保留区域剩余的光刻胶,以得到遮光层和多晶硅层;其中,所述第二刻蚀工艺所采用的刻蚀气体为Cl2和SF6的混合气体,所述第三刻蚀工艺所采用的刻蚀气体为O2和SF6的混合气体;所述第二刻蚀工艺的刻蚀时长大于所述第三刻蚀工艺的刻蚀时长,或者,所述第二刻蚀工艺所采用的刻蚀气体的浓度大于所述第三刻蚀工艺所采用的刻蚀气体的浓度。
- 根据权利要求1或2所述的方法,其中,所述通过一次构图工艺对所述遮光层薄膜和所述多晶硅薄膜进行图案化处理,以得到遮光层和多晶硅层的步骤,包括:在所述多晶硅薄膜上涂覆光刻胶;采用第三光刻工艺对所述光刻胶进行图案化处理,形成第三光刻胶完全保留区域、光刻胶部分保留区域和第三光刻胶去除区域;采用第四刻蚀工艺对所述第三光刻胶去除区域的多晶硅薄膜和遮光层薄膜进行刻蚀;对所述第三光刻胶完全保留区域和所述光刻胶部分保留区域的光刻胶进行灰化处理,形成第四光刻胶保留区域和第四光刻胶去除区域;采用第五刻蚀工艺对所述第四光刻胶去除区域的多晶硅薄膜进行刻蚀;以及去除所述第四光刻胶保留区域剩余的光刻胶,以得到遮光层和多晶硅层;其中,所述第四刻蚀工艺所采用的刻蚀气体为Cl2、SF6和O2的混合气体,所述第五刻蚀工艺所采用的刻蚀气体为Cl2和SF6的混合气体,所述第三光刻工艺所采用的掩模板为半色调掩模板。
- 根据权利要求1-5任一项所述的方法,其中,所述在所述遮光层薄膜上形成多晶硅薄膜的步骤,包括:在所述遮光层薄膜上形成非晶硅薄膜;以及对所述非晶硅薄膜进行晶化处理,使得所述非晶硅薄膜转化为多晶硅薄 膜。
- 一种低温多晶硅基板,包括:衬底;形成在所述衬底上的遮光层;以及形成在所述遮光层上的多晶硅层;其中,所述遮光层和所述多晶硅层是对依次形成在所述衬底上的遮光层薄膜和多晶硅薄膜通过一次构图工艺进行图案化处理后得到的;所述多晶硅层在所述遮光层上的正投影位于所述遮光层所在的区域内。
- 根据权利要求7所述的低温多晶硅基板,其中,所述多晶硅层的面积小于遮光层的面积。
- 一种阵列基板,包括如权利要求7或8所述的低温多晶硅基板。
- 根据权利要求10所述的阵列基板,还包括形成在所述低温多晶硅基板上的薄膜晶体管和信号线,且所述薄膜晶体管和信号线在所述遮光层上的正投影位于所述遮光层所在的区域内。
- 根据权利要求11所述的阵列基板,其中,所述信号线包括栅线和数据线。
- 根据权利要求11或12所述的阵列基板,还包括:设置在薄膜晶体管上的色阻层,位于色阻层上的平坦层,位于平坦化层上的公共电极层,位于电极层上的钝化层,以及在钝化层上形成的像素电极。
- 一种显示装置,包括权利要求10-13任一项所述的阵列基板和与所述阵列基板相对设置的对盒基板。
- 根据权利要求14所述的显示装置,还包括设置在所述阵列基本和所述对盒基板之间的隔垫物。
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