WO2020186772A1 - 用于刀具同步动作的运动机构以及切刀 - Google Patents

用于刀具同步动作的运动机构以及切刀 Download PDF

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Publication number
WO2020186772A1
WO2020186772A1 PCT/CN2019/115835 CN2019115835W WO2020186772A1 WO 2020186772 A1 WO2020186772 A1 WO 2020186772A1 CN 2019115835 W CN2019115835 W CN 2019115835W WO 2020186772 A1 WO2020186772 A1 WO 2020186772A1
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WIPO (PCT)
Prior art keywords
rocker
push rod
eccentric
eccentric wheel
cutter
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Application number
PCT/CN2019/115835
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English (en)
French (fr)
Inventor
冯震
李英杰
杜兆峰
郑章超
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青岛尘霸工贸有限公司
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Application filed by 青岛尘霸工贸有限公司 filed Critical 青岛尘霸工贸有限公司
Publication of WO2020186772A1 publication Critical patent/WO2020186772A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/10Hand or foot actuated means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/16Cam means

Definitions

  • the invention relates to a cutter transmission device, belonging to the field of cutting tools, and in particular to a movement mechanism and a cutter for synchronous action of a cutter.
  • the cutter is also called the cutter or the edge trimmer. It includes two modes of electric and manual operation.
  • the common cutter is usually composed of worktable, cutter, handle and other parts.
  • the handle and cutter are an integrated structure. The cutter and the worktable Hinge, through the handle operation to cut the material.
  • a Chinese patent discloses "a plastic floor cutting machine" for cutting a plastic floor, including, a frame body with a work surface on it, the work surface is formed with up and down through And, the cutter body has opposite first and second ends, wherein the first end of the cutter body is a cutting portion, and the second end of the cutter body is a holding Section; In addition, the first end of the cutter body is in the through groove and is rotatably connected with the body body, so that the rotation projection surface of the cutter body falls on the through groove.
  • the utility model has the advantages that various plastic floors can be cut conveniently, and the efficiency of laying plastic floors is greatly improved.
  • the Chinese Patent discloses "a plastic floor guillotine cutting machine", which includes a work surface, an auxiliary table, a ruler, a combined blade, a cutter head splint, a handle, a handle, an auxiliary knife seat and a supporting foot, An auxiliary table is provided on one side of the working table, and the auxiliary table is slidingly matched with the working table through the guide groove of the working table.
  • the auxiliary table is provided with a ruler seat tray.
  • the ruler seat tray is slidingly matched with the auxiliary table through the auxiliary table guide groove, and the ruler seat tray is fixed
  • a ruler is connected, one end of the work surface is connected with a combined blade through a cutter head clamping plate, the combined blade is connected with the handle, and the handle is fixedly connected with a handle.
  • the combined blade is also connected with an auxiliary knife seat through bolts, and a rotatable blade is provided under the working table. Supporting feet.
  • the invention provides a motion mechanism and a cutter for synchronous action of the cutter, which are used to solve the problems of the existing cutters that are laborious in use, easy to damage the plate, and easy to cause material collapse.
  • the motion mechanism used for the synchronous action of the tool includes a rocker mechanism, a transmission mechanism and an eccentric rotation mechanism.
  • the eccentric rotation mechanism is used to drive the tool assembly to move up and down; there are at least two sets of the rocker mechanism and the eccentric rotation mechanism. Synchronous action between the rocker mechanisms is achieved through a transmission mechanism; the eccentric rotating mechanism includes an eccentric wheel and a rotating shaft, the rotating shaft passes through the eccentric wheel and is connected to the rocker mechanism, the eccentric wheel is mounted on the bracket, and the eccentric wheel is connected to the The rocker mechanisms are fixedly connected, and the eccentric wheel can rotate on the bracket through the swing of the rocker mechanism.
  • the rocker mechanism includes two sets of rocker rods symmetrically arranged on both sides of the bracket, the eccentric wheel is installed in the bracket hole opened on the bracket, and the rocker and The eccentric is fixedly connected by a connecting piece.
  • the transmission mechanism includes a push rod shaft and a push rod, multiple sets of rocker mechanisms are respectively equipped with corresponding push rod shafts, and the push rod shafts are movably connected with the rocker mechanism.
  • the push rod is fixedly connected with multiple sets of push rod shafts.
  • the push rod is provided with a spring and a spring cover, the spring cover is fixedly installed with respect to the push rod, the spring is arranged between the push rod shaft and the spring cover, and the spring passes The push rod shaft and the spring cover form a compressed state.
  • a guide sleeve is fixedly installed on the outer circumference of the rotating shaft of the eccentric rotating mechanism, and the guide sleeve is matched with the cutter assembly.
  • a guide sleeve slide groove is installed on the tool assembly, and the guide sleeve slide groove corresponds to the rotating shaft, and multiple guide sleeves slide synchronously in the multiple guide sleeve slide grooves to drive the tool assembly to move up and down synchronously.
  • the present invention also discloses a cutting knife, which includes any one of the above-mentioned movement mechanism, a chassis, a mounting seat, a driving mechanism, and a tool assembly.
  • the bracket is fixedly installed on the mounting seat, and the lower part of the mounting seat is fixed to the chassis, and the tool assembly Connected with the eccentric rotating mechanism, the driving mechanism is used to drive the tool assembly to move up and down through the motion mechanism.
  • the driving mechanism is used to drive the tool assembly to move up and down through the motion mechanism.
  • the driving part includes a handle, one end of the handle is fixedly connected with the upper part of a set of rocker mechanism at the outermost longitudinally, and the other end of the handle is a free end, which is relatively arranged at the outermost longitudinally. Above another set of rocker mechanism.
  • the mounting seat is a U-shaped member with an opening on one side, two sets of the mounting seat are symmetrically arranged at the longitudinal ends of the motion mechanism, the chassis is fixed between the two sets of mounting seats, and the bracket is fixed On the upper side of the opening of the mounting seat.
  • the chassis is provided with a mat strip and a mat clamp plate, the mat clamp plate clamps the mat strip on the chassis through a connecting piece, and the mat strip is located below the cutter assembly.
  • a small baffle assembly for adjusting the cutting angle of the material is provided on the chassis.
  • the motion mechanism and cutter of the present invention change the original handle or electric device and the cutter integrated structure, the cutter is hinged installation, but the whole tool assembly is pressed down by the handle or electric method, the cutter assembly is affected
  • the pushing force is the same.
  • the eccentric wheel rotating mechanism of the present invention is matched with the rocker mechanism and the transmission mechanism.
  • the tool assembly is installed on the eccentric wheel rotating mechanism.
  • the eccentric rotating mechanism is provided with an eccentric wheel and a rotating shaft connected with the tool assembly. Not limited to) Synchronously drive the up and down movement of the tool assembly, which can realize the synchronous up and down movement of the tool assembly, which is used for the cutting processing of the plate.
  • two or more eccentric wheels are used to mount on a bracket, and a transmission mechanism composed of a push rod and a push rod shaft or a similar connecting rod Mechanism to ensure that each eccentric wheel can rotate synchronously.
  • the height adjustment of the cutting edge in the tool assembly at the longitudinal front and rear ends can be achieved. It can be set to the front high and back low or the front low and back high mode to match the thickness and characteristics of the plate. The cutting area is reduced under pressure, and the cutting is more labor-saving.
  • the configured handle is installed on one of the rocker mechanisms to increase the moment arm and drive the eccentric wheel.
  • the stretching support rod When the stretching support rod is not working, it can be stored in the chassis or on the mounting seat, which reduces the volume of the machine and is convenient to carry; it is pulled out to form a stable support when working.
  • the chassis supports the plate to be cut, and a small baffle is installed on it. By adjusting the direction and method of plate placement, the angle can be adjusted to achieve bevel cutting.
  • the mounting seat is a U-shaped component, which can realize the longitudinal cutting of a certain width of sheet metal.
  • the pad plywood is to install the plastic pad on the chassis, under the tool assembly, to protect the blade during cutting.
  • the function of the spring and the spring cover is to prevent the blade from falling automatically under the action of gravity.
  • the invention has compact structure, small volume, convenient handling and carrying; it can realize various functions such as tilting and longitudinal cutting of plates.
  • the invention provides small impact force for the tool assembly, solves the problems of traditional cutting that are prone to burrs and irregular cutting surfaces, has good cutting effect, more flexible cutting, and high cutting precision; it will not generate dust, board collapse and other problems.
  • Solve environmental and safety hazards Solve the damage to the plate during the cutting process, protect the cutting safety, and facilitate the operation of the operator.
  • Figure 1 is an exploded schematic view of the structure of the cutter of the present invention
  • Figure 2 is a partial enlarged schematic diagram of I in Figure 1;
  • Figure 3 is a schematic plan view of the structure of Figure 1;
  • Figure 4 is a left side view of Figure 3;
  • Figure 5 is a perspective view of Figure 3;
  • Fig. 6 is another side perspective view of Fig. 3.
  • the left and right sides shown in FIG. 1 are vertical, the corresponding expressions are front and rear ends, the top and bottom shown in FIG. 1 are horizontal, and the corresponding expressions are left and right.
  • the motion mechanism for the synchronous action of the tool disclosed in this embodiment includes a rocker mechanism, a transmission mechanism and an eccentric rotation mechanism.
  • the eccentric rotation mechanism is used to drive the tool assembly 1 to move up and down. Cutting and processing of plates.
  • rocker mechanism and eccentric rotation mechanism there are two sets of rocker mechanism and eccentric rotation mechanism. According to the cutting needs of the longitudinal length of the cutter assembly 1, or the length and width of the plate, more than two sets of rocker mechanism and eccentric rotation mechanism can also be provided.
  • the set of rocker mechanisms are synchronized through the transmission mechanism, and each rocker structure corresponds and cooperates with the eccentric rotating mechanism, so as to ensure accurate and smooth synchronized actions.
  • the eccentric rotation mechanism includes an eccentric wheel 10 and a rotating shaft 8.
  • the rotating shaft 8 passes through the eccentric wheel 10 and is connected to the rocker mechanism.
  • the eccentric wheel 10 is installed in the bracket hole opened on the bracket 7, and the eccentric wheel 10 is connected to the rocker.
  • the rod mechanisms are fixedly connected by screws.
  • the eccentric wheel 10 rotates in the bracket hole driven by the swing of the rocker mechanism.
  • each rocker mechanism synchronously drives the eccentric wheel 10 and
  • the rotating shaft 8 rotates, and the rotating shaft 8 cooperates with the cutter assembly 1 so that the cutter assembly 1 can move up and down to complete the cutting and cutting of the plate.
  • a plastic guide sleeve 9 is installed on the outer circumference of the rotating shaft 8.
  • the guide sleeve 9 is matched with the guide sleeve slide groove 19 fixed on the tool assembly 1, and the multiple guide sleeves 9 are respectively installed in the multiple guide sleeve slide grooves. Synchronous sliding within 19 drives the tool assembly to move up and down synchronously.
  • the shape and structure of the two sets of eccentric wheels 10 are the same, and the bracket 7 is directly opened with a mounting hole that matches the eccentric wheel 10.
  • the bracket 7 can be set independently or used as an upper beam frame that matches the mounting seat in the cutter of the present invention.
  • the bracket 7 is provided with two sets, and the cutter assembly 1 is arranged between the two sets of brackets 7 to protect the safety of the cutter and the equipment and use safety.
  • the rocker mechanism includes two sets of rockers symmetrically arranged on both sides of the bracket 7.
  • the two sets of rockers are the first rocker 11 and the second rocker 12, respectively.
  • the rod 11 and the second rocker 12 are symmetrically arranged on the outside of the two sets of brackets 7 in the lateral direction. Because the upper part of the second rocker 12 is connected with the handle 16 as the driving mechanism, the second rocker 12 is relative to the first rocker.
  • the rod 11 is taller, and in order to make the handle 16 have an upward tilt, its upper part is bent to the longitudinal rear side.
  • two sets of connections are provided between the rocker and the eccentric 10 Rod.
  • the transmission mechanism is installed above the tool assembly 1, including a push rod shaft 13 and a push rod 14. Because the rocker mechanism cooperates with the eccentric wheel rotation mechanism, the push rod shaft 13 needs to drive the rocker mechanism to move. Therefore, the number is the same as the rocker mechanism, the push rod shaft 13 is movably connected with the rocker mechanism, and the push rod 14 is fixedly connected with multiple sets of push rod shafts 13.
  • a spring 15 and a spring cover 17 are installed on the push rod 14.
  • the lower end of the spring cover 17 is fixed to the bracket 7, and the spring cover 17 is fixedly installed relative to the push rod 14.
  • the spring 15 is located between the spring cover 17 and the push rod shaft at the longitudinal rear end.
  • the spring 15 is in a compressed state by the action of the spring cover 17 and one of the push rod shafts 13, and the spring cover 17 can maintain the spring 15 to have a certain pushing force on the rear side of the push rod 14 to ensure that the handle 16 rebounds freely and avoid the tool assembly 1 automatically falls under the action of gravity, causing safety hazards.
  • the spring cover 17 can also be set in a longitudinal position adjustable form, so as to adjust the position of the spring 15 as required. In addition to the safety protection function mentioned above, the spring cover 17 can also be used as a limit for the downward movement of the handle 16. Protect the quality of the blades and other parts of the tool assembly 1.
  • an end plate 20 is provided at the longitudinal front and rear ends of the two sets of brackets 7, and a sliding groove 21 is provided on the end plate 20.
  • the sliding block 22 fixed at the end of the tool assembly 1 must be slid The groove 21 slides in a limited position. Therefore, the height of the slide groove 21 is matched with the amplitude of the up and down movement of the tool assembly 1.
  • the movement mechanism of the present invention changes the original handle 16 or the electric device and the tool integrated structure, and the tool is hingedly installed. Instead, the tool assembly 1 is pressed down by the handle 16 or the electric way, and the tool assembly 1 receives The pressing force is consistent.
  • the eccentric rotation mechanism of the present invention is matched with the rocker mechanism and the transmission mechanism.
  • the cutter assembly 1 is installed on the eccentric rotation mechanism.
  • the eccentric rotation mechanism is provided with a rotating shaft 8 and a guide sleeve 9 to connect the eccentric wheel 10 and the cutter assembly 1. Two points (not limited to) synchronously drive the up and down movement of the tool assembly 1, which can realize the synchronous up and down movement of the tool assembly 1, and is used for the cutting process of the plate.
  • connection method can be based on actual connection strength requirements during actual production, without creatively choosing the corresponding connection method, thickness and strength of the connection point.
  • a cutter disclosed in the present application includes the above-mentioned movement mechanism, a chassis 2, a mounting base 5, a driving mechanism, and a tool assembly 1.
  • the bracket 7 is fixedly mounted on the mounting base 5, and the lower part of the mounting base 5 is fixed to the chassis 2.
  • the cutter assembly is connected with the eccentric rotating mechanism, and the driving mechanism is used for driving the cutter assembly to move up and down through the linkage mechanism.
  • the driving mechanism adopts the handle 6, which is a manual operation mode.
  • the driving mechanism can also be set to an electric or hydraulic driving mode, but it will increase the weight and cost relatively.
  • the cutter in this embodiment is composed of three parts: a movement mechanism, a body and a tool assembly 1.
  • a guide sleeve slide groove 19 is provided on the top of the tool assembly 1 and a knife edge is provided at the lower end.
  • the guide sleeve slide groove 19 is matched with the rotating shaft 8 and the guide sleeve 9.
  • the body includes a chassis 2, a mounting seat 5, a tensile support rod 6 and a bracket 7, a plastic cushion strip 3 and a cushion strip splint 4.
  • the mounting seat 5 is provided with two front and rear panels, and two upper beams are provided on the left and right to support the board. , Movement mechanism and tool assembly 1.
  • the cushion strip splint 4 installs the cushion strip 3 on the chassis 2 and is located under the knife body to protect the blade during cutting.
  • the chassis 2 supports the plate to be cut, and a small baffle 18 is installed on it to adjust the angle for bevel cutting.
  • the mounting base 5 is a U-shaped member with an opening on the right side to realize longitudinal cutting of a certain width of sheet material.
  • the movement mechanism includes a rocker mechanism, a transmission mechanism and an eccentric rotation mechanism.
  • the eccentric rotation mechanism is used to drive the tool assembly 1 to move up and down.
  • the outer side of each eccentric wheel 10 is fixedly connected with the rocker, through the first rocker 11,
  • the two rockers 12 and the link mechanism composed of the push rod 14 and the push rod shaft 13 realize that each eccentric wheel 10 can rotate synchronously.
  • the spring 15 and the spring cover 17 provided on the push rod shaft 13 can prevent the tool assembly from falling automatically under the action of gravity and eliminate potential safety hazards.
  • the second rocker 12 symmetrically left and right is provided with three pairs of adjusting holes with different heights.
  • the adjusting holes are matched with the push rod shaft corresponding to the second rocker 12, and the position of the push rod shaft is adjusted. , So as to realize the three relative position changes of the longitudinal ends of the tool assembly being horizontal, front high and low back or front low and back high.
  • the eccentric wheel 10 By adjusting the eccentric wheel 10, the height position of both ends of the tool in the longitudinal direction can be changed, which is similar to the above method.
  • the eccentric in the present invention is used to realize synchronous rotation and relatively independent position adjustment. Specifically, it is constituted by a push rod 14 and a push rod shaft 13.
  • the transmission mechanism or similar linkage mechanism enables each eccentric wheel 10 to rotate synchronously.
  • the height adjustment of the cutting edge in the longitudinal front and rear ends of the tool assembly 1 can be realized, and it can be set to the front high and the low or the front and the low to meet the thickness and characteristic requirements of the plate.
  • the cutting area becomes smaller under the same unit of pressing force, and the cutting is more labor-saving.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Nonmetal Cutting Devices (AREA)

Abstract

一种用于刀具同步动作的运动机构,包括摇杆机构、传动机构和偏心旋转机构,偏心旋转机构用于带动刀具组件(1)上、下移动;摇杆机构、偏心旋转机构至少设置有两套,多套摇杆机构之间通过传动机构实现同步动作;偏心旋转机构包括偏心轮(10)和转轴(8),转轴穿过偏心轮后与摇杆机构连接,偏心轮安装在支架(7)上,偏心轮与摇杆机构之间固定连接,偏心轮通过摇杆机构的摆动可以在支架上旋转。偏心旋转机构与摇杆机构、传动机构配合,刀具组件安装在偏心轮旋转机构上,偏心旋转机构中设置有偏心轮和连接刀具组件的转轴,同步带动刀具组件上、下动作,用于板材的切割处理。还公开了一种切刀。

Description

用于刀具同步动作的运动机构以及切刀 技术领域
本发明涉及切刀传动装置,属于切割工具领域,尤其涉及一种用于刀具同步动作的运动机构以及切刀。
背景技术
切刀又被称为切刀机或切边机,包括电动和手动操作两种方式,常见的切刀通常由工作台面、刀具、手柄等部件构成,手柄和刀具为一体结构,刀具与工作台面铰接,通过手柄操作对材料形成切割。
现有用于木板、地板、PVC板等建筑装修材料处理的切刀,虽然结构上比先前的切刀有改进,但体积仍然较大,不方便搬运和携带,成本较高;结构简单,切刀的功能单一。此类切刀中电动方式的,由于刀片速度快、多次摩擦材料,易产生灰尘且较难进行集尘除屑;手动方式的,阻力较大,使用较为费力。尤其是用于塑料地板切割,由于冲击力较大,会损坏塑料地板内部结构,导致切面开裂等问题;切割时也极易发生材料崩飞,存在安全隐患。
如中国专利(授权公告号CN204914008U)公开了“一种塑料地板切割机”,用以切割一塑料地板,包含有,一机架本体,其上具有一工作台面,所述工作台面形成有上下贯通的一贯通槽;以及,一切刀本体,其具有相对的第一端及第二端,其中,所述切刀本体的第一端为切割部,所述切刀本体的第二端为握持部;又,所述切刀本体的第一端处于所述贯通槽内并与所述机身本体转动连接,使得所述切刀本体的转动投影面落在所述贯通槽。本实用新型的优点在于:可方便地剪切各种塑料地板,极大地提高铺设塑料地板的效率。
再中国专利(授权公告号CN 203993987U)公开了“一种塑料地板铡刀切割 机”,包括工作台面、辅助台面、标尺、组合刀片、刀头夹板、手柄、手把、辅助刀座和支撑脚,工作台面一侧设置有辅助台面,辅助台面通过工作台导槽与工作台面滑动配合,辅助台面上设置有标尺座托盘,标尺座托盘通过辅助台导槽与辅助台面滑动配合,标尺座托盘上固定连接有标尺,工作台面的一端通过刀头夹板连接有组合刀片,组合刀片与手柄连接,手柄上固定连接有手把,组合刀片上还通过螺栓连接有辅助刀座,工作台面下方设置有可旋转的支撑脚。
发明内容
本发明提供一种用于刀具同步动作的运动机构以及切刀,用于解决现有的切刀在使用时较为费力、容易损伤板材以及易发生材料崩飞等问题。
为了实现本发明的目的,采用以下技术方案:
用于刀具同步动作的运动机构,包括摇杆机构、传动机构和偏心旋转机构,偏心旋转机构用于带动刀具组件上、下移动;所述摇杆机构、偏心旋转机构至少设置有两套,多套摇杆机构之间通过传动机构实现同步动作;所述偏心旋转机构包括偏心轮和转轴,转轴穿过偏心轮后与摇杆机构连接,所述偏心轮安装在支架上,所述偏心轮与摇杆机构之间固定连接,偏心轮通过摇杆机构的摆动可以在支架上旋转。
为了进一步提高本发明的效果,还可以采用以下技术方案:
如上所述的用于刀具同步动作的运动机构,所述摇杆机构包括在支架两侧对称设置的两套摇杆,所述偏心轮安装在支架上开设的支架孔内,所述摇杆与偏心轮通过连接件固定连接。
如上所述的用于刀具同步动作的运动机构,所述传动机构包括推杆轴、推杆,多套摇杆机构分别配置对应的推杆轴,推杆轴与摇杆机构活动连接,所述 推杆与多套推杆轴固定连接。
如上所述的用于刀具同步动作的运动机构,所述推杆上设有弹簧和弹簧罩,弹簧罩相对于推杆固定安装,弹簧设置在推杆轴与弹簧罩之间,所述弹簧通过推杆轴与弹簧罩形成压缩状态。
如上所述的用于刀具同步动作的运动机构,所述偏心旋转机构的转轴外周固定安装导套,导套与刀具组件配合。具体可以是刀具组件上安装导套滑槽,导套滑槽与转轴相对应,多个导套分别在多个导套滑槽内同步滑动,带动刀具组件同步上、下动作。
本发明还公开了一种切刀,包括如上任一所述的运动机构以及底盘、安装座、驱动机构、刀具组件,所述支架固定安装在安装座上,安装座下部与底盘固定,刀具组件与偏心旋转机构连接,驱动机构用于通过运动机构带动刀具组件上、下移动,通过调整偏心轮和/或传动机构中推杆轴的相对位置,可以实现刀具组件纵向两端高度位置变化。
如上所述的切刀,其特征在于,所述驱动部件包括手柄,手柄一端与其中纵向最外侧的一套摇杆机构上部固定连接,手柄的另一端为自由端,相对设置在纵向最外侧的另一套摇杆机构上方。
如上所述的切刀,所述安装座为一侧开口的U型构件,安装座在所述运动机构纵向两端对称设置有两套,所述底盘固定在两套安装座之间,支架固定在安装座的开口上侧。
如上所述的切刀,所述底盘上设有垫条和垫条夹板,垫条夹板通过连接件将垫条夹持在底盘上,所述垫条位于所述刀具组件的下方。
如上所述的切刀,所述底盘上设置有调整材料切割角度的小挡板组件。
与现有技术相比,本发明的有益效果:
1、本发明的运动机构以及切刀,改变了原有的手柄或电动装置与刀具成一体结构、刀具为铰接安装的方式,而是通过手柄或电动方式下压刀具组件整体,刀具组件受到的下压推力一致,本发明的偏心轮旋转机构与摇杆机构、传动机构配合,刀具组件安装在偏心轮旋转机构上,偏心旋转机构中设置有偏心轮以及与刀具组件连接的转轴,两点(不限于)同步带动刀具组件上、下运动,可以实现刀具组件的同步上、下动作,用于板材的切割处理。
2、和现有技术中通常利用偏心轮做机械动作往复运动不同,本发明中利用两个或多个偏心轮安装在支架上,通过推杆和推杆轴构成的传动机构或类似的连杆机构,保证每个偏心轮都能同步转动。而且,通过调整每一偏心轮的相对位置,可以实现刀具组件中刀刃在纵向前后端的高低调整,将其设置为前高后低或前低后高等方式,配合板材的厚度及特性要求,由于单位压力下切割面积降低,切割时更省力。
3、采用手动方式下,配置的手柄安装在其中一套摇杆机构上,增大力臂,带动偏心轮的动作。拉伸支撑杆不工作时,可收纳在底盘内或安装座上,减小机器的体积,方便携带;工作时拉出形成稳定的支撑。底盘支撑被切割的板材,其上安装有小挡板,通过调整板状放置方向和方式,调整角度实现斜角切割。安装座是一个U型构件,可以实现一定宽度板料的纵向切割。
4、垫条夹板把塑料垫条安装在底盘上,位于刀具组件的下方,在切割时保护刀刃。弹簧和弹簧罩的作用是防止刀刃在重力作用下自动下落。本发明不论采用电动还是手动操作方式,结构紧凑、体积小,方便搬运和携带;可以实现板材的倾斜、纵向切割等多种功能。本发明为刀具组件提供的冲击力小,解决 了传统切割易产生毛边、切割面不整齐的问题,切割效果好,切割更灵活,切割精度高;不会产生尘屑、板材崩飞等问题,解决环境和安全隐患。解决切割过程中对板材损害,保护切割安全,方便操作人员使用。
附图说明
图1是本发明所述切刀的结构分解示意图;
图2是图1中I局部放大示意图;
图3是图1的平面结构示意图;
图4是图3的左侧视图;
图5是图3的立体图;
图6是图3的另一侧视立体图。
附图标记:1-刀具组件,2-底盘;3-垫条,4-垫条夹板,5-安装座,6-拉伸支撑杆,7-支架,8-转轴,9-导套,10-偏心轮,11-第一摇杆,12-第二摇杆,13-推杆轴,14-推杆,15-弹簧,16-手柄,17-弹簧罩,18-小挡板,19-导套滑槽,20-端板,21-滑槽,22-滑块。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
为方便理解和描述本实施例,以图1所示左、右侧为纵向,对应表述为前端、后端,图1所示上、下为横向,对应表述为左侧、右侧。
如图1所示,本实施例公开的一种用于刀具同步动作的运动机构,包括摇杆机构、传动机构和偏心旋转机构,偏心旋转机构用于带动刀具组件1上、下移动,用于板材的切割加工处理。
本实施例中,摇杆机构、偏心旋转机构设置有两套,根据刀具组件1的纵向长度、或板材长度和宽度的切割需要,也可以设置两套以上的摇杆机构、偏心旋转机构,多套摇杆机构之间通过传动机构实现同步动作,每一摇杆结构与偏心旋转机构相对应并配合,从而保证准确、顺畅的同步动作。
如图1所示,偏心旋转机构包括偏心轮10和转轴8,转轴8穿过偏心轮10后与摇杆机构连接,偏心轮10安装在支架7上开设的支架孔内,偏心轮10与摇杆机构之间通过螺钉固定连接,偏心轮10通过摇杆机构的摆动带动下在支架孔内旋转,传动机构带动两套摇杆机构同步动作后,每一摇杆机构又同步带动偏心轮10和转轴8旋转,转轴8与刀具组件1配合,从而使刀具组件1形成上、下移动,完成板材切割切断。
具体而言,如图2所示,转轴8外周安装塑料导套9,导套9与固定在刀具组件1上的导套滑槽19配套,多个导套9分别在多个导套滑槽19内同步滑动,带动刀具组件同步上、下移动。
两套偏心轮10的形状和结构一致,并直接在支架7上开设与偏心轮10配合的安装口,支架7可以独立设置,或者作为本发明切刀中的与安装座配合的上梁架,横向上,该支架7设置有两套,刀具组件1设在两套支架7之间,用于保护刀具、设备安全和使用安全。
如图1、图5、图6所示,摇杆机构包括在支架7两侧对称设置的两套摇杆,两套摇杆分别为第一摇杆11、第二摇杆12,第一摇杆11、第二摇杆12横向上, 在两套支架7外侧分别对称设置有一块,由于第二摇杆12上部与作为驱动机构的手柄16连接,因此,第二摇杆12相对第一摇杆11较高,且为了使手柄16具有向上倾斜,其上部向纵向后侧弯曲,同时,为了保证摇杆与偏心轮10的连接稳定性,摇杆与偏心轮10之间设置有两套连接杆。
如图1、图3所示,传动机构安装在刀具组件1上方,包括推杆轴13、推杆14,由于摇杆机构与偏心轮旋转机构相配合,推杆轴13需要带动摇杆机构动作,因此,其数量与摇杆机构相同,推杆轴13与摇杆机构活动连接,推杆14与多套推杆轴13固定连接。
推杆14上安装弹簧15和弹簧罩17,弹簧罩17的下端与所述支架7固定,弹簧罩17相对与推杆14为固定安装,弹簧15位于弹簧罩17与纵向后端的推杆轴之间,弹簧15受弹簧罩17和其中一推杆轴13的作用处于压缩状态,通过弹簧罩17可以保持弹簧15对推杆14后侧具有一定的推力,保证手柄16自由回弹,避免刀具组件1的重力作用下自动下落,造成安全隐患。
也可以将弹簧罩17设置成纵向位置可调形式,以便在弹簧15老化或根据需要进行位置调整,弹簧罩17除具备上述的安全保护作用外,还可以作为手柄16下移的限位,以保护刀具组件1的刀刃等部件的质量。
为了保证刀具上、下动作的稳定性,在两套支架7的纵向前、后端分别设置端板20,端板20上开设滑槽21,刀具组件1端部固定的滑块22必须在滑槽21内限位滑动,因此,滑槽21的高度与刀具组件1上、下移动的幅度相配合。
本发明的运动机构,改变了原有的手柄16或电动装置与刀具成一体结构、刀具为铰接安装的方式,而是通过手柄16或电动方式下压刀具组件1整体,刀具组件1受到的下压推力一致,本发明的偏心轮旋转机构与摇杆机构、传动机 构配合,刀具组件1安装在偏心轮旋转机构上,偏心旋转机构中设置有转轴8和导套9连接偏心轮10和刀具组件1,两点(不限于)同步带动刀具组件1上、下运动,可以实现刀具组件1的同步上、下动作,用于板材的切割处理。
具体实施的选材和方式,以说明书附图作为图纸,按照说明书附图中各个部件的比例和配合方式实施,采用强力胶黏剂连接、焊接、铆接、法兰连接、一体成型式连接等常用的连接方式,实际制作时可以根据实际连接强度需要,无需创造性的选择对应的连接方式、连接点的厚度和强度。
本申请公开的一种切刀,包括如上所述的运动机构以及底盘2、安装座5、驱动机构、刀具组件1,支架7固定安装在安装座5上,安装座5下部与底盘2固定,刀具组件与偏心旋转机构连接,驱动机构用于通过连杆机构带动刀具组件上、下运动。驱动机构采用手柄6,为手动操作方式,驱动机构也可以设置为电动或液压驱动方式,但相对会增加重量和成本。
如图1、图3-图6所示,本实施例中的切刀,由运动机构、机体和刀具组件1三部分构成。
如图2所示,刀具组件1顶部带有导套滑槽19、最下端带有刀刃,导套滑槽19与转轴8和导套9配合。
机体包括底盘2、安装座5、拉伸支撑杆6以及和支架7,塑料垫条3和垫条夹板4,安装座5前后设置有两块、上梁左右设置有两件,用来支撑板材、运动机构和刀具组件1。
垫条夹板4把垫条3安装在底盘2上,位于刀体的下方,在切割时保护刀刃。拉伸支撑杆6不工作时,收缩在本切刀的内部以减小设备体积,方便携带;工作时拉出即可形成稳定的支撑。底盘2支撑被切割的板材,其上安装有小挡 板18,可以调整角度,用于斜角切割。安装座5是一个右侧开口的U型构件,以实现一定宽度板料的纵向切割。
运动机构,包括摇杆机构、传动机构和偏心旋转机构,偏心旋转机构用于带动刀具组件1上、下移动。纵向前后端各有2个对称设置的偏心轮10,分别安装在横向左右侧的2个支架7上,同时,每个偏心轮10的外侧与摇杆固定连接,通过第一摇杆11,第二摇杆12以及由推杆14、推杆轴13构成的的连杆机构实现每个偏心轮10都能同步转动。推杆轴13上设置的弹簧15和弹簧罩17,可以防止刀具组件受重力作用而自动下落,消除安全隐患。
通过调整偏心轮10和/或传动机构中推杆轴13的相对位置,可以实现刀具组件纵向两端高度位置变化。本实施例中,在左、右对称的第二摇杆12上,设置有三对高度不同调节孔,调节孔与第二摇杆12相对应的推杆轴配合,通过调整该推杆轴的位置,从而实现刀具组件纵向两端为水平、前高后低或前低后高这三种相对位置变化。通过调整偏心轮10实现刀具纵向两端高度位置变化,和上述方式类似。
和现有技术中通常利用偏心轮做机械动作往复运动不同,本发明中的偏心轮的作用是实现同步旋转和相对可以独立的位置调节,具体而言,通过推杆14和推杆轴13构成的传动机构或类似的连杆机构,使得每个偏心轮10都能同步转动。而且,通过调整每一偏心轮10的相对位置,可以实现刀具组件1中刀刃在纵向前后端的高低调整,将其设置为前高后低或前低后高等方式,配合板材的厚度及特性要求,相同的单位下压作用力下切割面积变小,切割时更省力。
本发明未详尽描述的技术内容均为公知技术。

Claims (10)

  1. 用于刀具同步动作的运动机构,其特征在于,包括摇杆机构、传动机构和偏心旋转机构,偏心旋转机构用于带动刀具组件上、下移动;所述摇杆机构、偏心旋转机构至少设置有两套,多套摇杆机构之间通过传动机构实现同步动作;所述偏心旋转机构包括偏心轮和转轴,转轴穿过偏心轮后与摇杆机构连接,所述偏心轮安装在支架上,所述偏心轮与摇杆机构之间固定连接,偏心轮通过摇杆机构的摆动可以在支架上旋转。
  2. 根据权利要求1所述的用于刀具同步动作的运动机构,其特征在于,所述摇杆机构包括在支架两侧对称设置的两套摇杆,所述偏心轮安装在支架上开设的支架孔内,所述摇杆与偏心轮通过连接件固定连接。
  3. 根据权利要求1所述的用于刀具同步动作的运动机构,其特征在于,所述传动机构包括推杆轴、推杆,多套摇杆机构分别配置对应的推杆轴,推杆轴与摇杆机构活动连接,所述推杆与多套推杆轴固定连接。
  4. 根据权利要求3所述的用于刀具同步动作的运动机构,其特征在于,所述推杆上设有弹簧和弹簧罩,弹簧罩相对于推杆固定安装,弹簧设置在推杆轴与弹簧罩之间,所述弹簧通过推杆轴与弹簧罩形成压缩状态。
  5. 根据权利要求1所述的用于刀具同步动作的运动机构,其特征在于,所述偏心旋转机构的转轴外周固定安装导套,导套与刀具组件配合。
  6. 切刀,其特征在于,包括如权利1-5任一所述的运动机构以及底盘、安装座、驱动机构、刀具组件,所述支架固定安装在安装座上,安装座下部与底盘固定,刀具组件与偏心旋转机构连接,驱动机构用于通过运动机构带动刀具组件上、下移动,通过调整偏心轮和/或传动机构中推杆轴的相对位置,可以实现刀具组件纵向两端高度位置变化。
  7. 根据权利要求6所述的切刀,其特征在于,所述驱动部件包括手柄,手 柄一端与其中纵向最外侧的一套摇杆机构上部固定连接,手柄的另一端为自由端,相对设置在纵向最外侧的另一套摇杆机构上方。
  8. 根据权利要求6所述的切刀,其特征在于,所述安装座为一侧开口的U型构件,安装座在所述运动机构纵向两端对称设置有两套,所述底盘固定在两套安装座之间,支架固定在安装座的开口上侧。
  9. 根据权利要求6所述的切刀,其特征在于,所述底盘上设有垫条和垫条夹板,垫条夹板通过连接件将垫条夹持在底盘上,所述垫条位于所述刀具组件的下方。
  10. 根据权利要求6所述的切刀,其特征在于,所述底盘上设置有调整材料切割角度的小挡板组件。
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