WO2020177361A1 - 一种气溶胶生成制品、制备方法及应用 - Google Patents
一种气溶胶生成制品、制备方法及应用 Download PDFInfo
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- WO2020177361A1 WO2020177361A1 PCT/CN2019/115101 CN2019115101W WO2020177361A1 WO 2020177361 A1 WO2020177361 A1 WO 2020177361A1 CN 2019115101 W CN2019115101 W CN 2019115101W WO 2020177361 A1 WO2020177361 A1 WO 2020177361A1
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/20—Cigarettes specially adapted for simulated smoking devices
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- A24F47/008—
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0216—Applying additives to filter materials the additive being in the form of capsules, beads or the like
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0225—Applying additives to filter materials with solid additives, e.g. incorporation of a granular product
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0279—Manufacture of tobacco smoke filters for filters with special features with tubes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/061—Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/062—Use of materials for tobacco smoke filters characterised by structural features
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/14—Use of materials for tobacco smoke filters of organic materials as additive
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/16—Use of materials for tobacco smoke filters of inorganic materials
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/16—Use of materials for tobacco smoke filters of inorganic materials
- A24D3/163—Carbon
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/16—Use of materials for tobacco smoke filters of inorganic materials
- A24D3/166—Silicic acid or silicates
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/17—Filters specially adapted for simulated smoking devices
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
Definitions
- the invention belongs to the technical field of tobacco, and relates to smoke treatment, in particular to products for reducing the temperature of cigarette smoke.
- Heat-not-burn cigarettes are new types of tobacco products that use a special heat source to heat the cut tobacco (below 400°C or even lower), and the cut tobacco is only heated without burning, which can significantly reduce the emission of harmful components in smoke.
- heat-not-burn cigarettes generally have the problem of high smoke temperature, which causes smoke irritation and burning sensation, and reduces the comfort of cigarette smoking. If the traditional technical means of increasing filtration and ventilation and dilution are also used to reduce the flue gas temperature, the product flue gas volume will further decrease, which will further affect the product suction experience.
- Chinese patent CN104203015 discloses an aerosol-generating article with an aerosol cooling unit.
- the cooling unit of the product is composed of a discounted polylactic acid film layer
- Chinese patent CN107259638A discloses an aerosol-generating article with reduced smoke temperature and flavor enhancement
- a functional low-temperature cigarette which includes a film mouthpiece made of polyvinyl chloride, polylactic acid and other materials.
- the above-mentioned rods that can reduce the temperature of the smoke mainly absorb heat through the glass transition of the polymer material, that is, the transition from the glass state to the high elastic state, thereby reducing the smoke temperature of the smoking article.
- the problem is that when the polymer undergoes glass transition, melting or fusion bonding occurs. Therefore, the polymer material at the end of the aerosol cooling unit that first contacts the flue gas will immediately undergo severe adhesion and collapse, blocking the pores and causing smoke Air cannot flow smoothly through the inside of the folded polymer, reducing the cooling surface area, resulting in excessively high smoke temperature.
- the purpose of the present invention is to provide an aerosol generating product and related methods that can quickly reduce the temperature of cigarette smoke.
- An aerosol generating product includes an aerosol atomizing unit and a flue gas cooling unit.
- the flue gas cooling unit is located downstream of the flue gas flow generated by the aerosol atomizing unit.
- it also includes a filter unit, which is located downstream of the flue gas flow direction through which the flue gas cooling unit passes.
- it further includes a hollow unit, which is located upstream of the flue gas flow direction through which the flue gas cooling unit passes.
- the cooling unit structure is a structure composed of agglomeration of particulate matter
- the flue gas cooling unit includes a gap through which cigarette smoke can pass, and there is at least one continuous flue gas channel.
- the gap of the smoke cooling unit through which the cigarette smoke can pass is a three-dimensional, non-linear network gap.
- the flue gas cooling unit is in the form of a bar.
- the porosity of the flue gas cooling unit is 40%-90%.
- the cooling unit includes base particles, a binder and a wrapping material; the contact points formed between the binder particles and the binder particles, the binder particles and the inactive base particles, and the base particles and the base particles are Multiple places are physically bonded, and the wrapping material is wrapped to form a porous structure.
- the particulate matter is particulate matter that can reduce the temperature of cigarette smoke and has a low absorption rate of effective components in cigarette smoke.
- the base particles are non-active particles or non-activated active particles of an outer coating layer.
- the base particles are inactive particles, they can also be coated with a film layer.
- the thickness of the film layer is 0-0.2mm, and the film layer accounts for 0-50% of the mass of the entire particle; When the thickness of the coating layer or the mass of the entire particle is 0, it means that the inactive particles are not coated with the coating layer.
- the base particles are active particles, non-activation treatment is required, and the thickness of the outer coating layer is 0.001-0.2 mm, accounting for 0.001-50% of the entire particle mass.
- the inactive particles are particles that adsorb less than 3.0 mg/cm 3 of nicotine in the smoke aerosol.
- the inactive particles include organic or inorganic particles.
- the inorganic particles include aluminum oxide, zirconium oxide, calcium carbonate balls, glass beads, silicon dioxide, iron, copper, aluminum, gold, platinum, magnesium silicate balls, or calcium sulfate.
- the organic particles include cellulose acetate, cellulose acetate propionate, cellulose acetate butyrate, microcrystalline cellulose, sucrose powder, dextrin, lactose, powdered sugar, glucose, mannitol, starch, methylcellulose, ethyl acetate Base cellulose, polylactic acid, polyethylene, polypropylene, polyhydroxybutyrate, poly ⁇ -caprolactone, polyglycolic acid, polyhydroxyalkanoate, starch-based thermoplastic resin.
- the active particles are particles that adsorb more than or equal to 3.0 mg/cm 3 of nicotine in the smoke aerosol.
- the active particles include molecular sieve, activated carbon, diatomaceous earth, zeolite, perlite, ceramics, sepiolite, fuller's earth, and ion exchange resin.
- the inactive particles include aluminum oxide, zirconium oxide, calcium carbonate balls, glass beads, silicon dioxide, iron, copper, aluminum, gold, platinum, magnesium silicate balls, or calcium sulfate.
- the film layer is made of a film-forming material.
- the film-forming material includes cellulose acetate, cellulose acetate propionate, cellulose acetate butyrate, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, ethyl cellulose, polyethylene Pyrrolidone, polyvinyl diethylamine acetate, styrene maleic acid copolymer, styrene-vinyl pyridine copolymer, cellulose acetate phthalate, phthalic acid cavity propyl methylcellulose, cellulose acetate Vegetarian/polyethylene glycol, methylcellulose/polyethylene glycol, carboxymethylcellulose/polyethylene glycol, hydroxypropylmethylcellulose/polyethylene glycol, ethylcellulose/polyethylene glycol or Acrylic resin/polyethylene glycol, polylactic acid.
- the basic particle shape includes a spherical shape, a quasi-spherical shape, a pie shape, a flake shape, a ribbon shape, a needle shape, a polygon shape, a faceted shape or a random shape.
- the base particles have an average diameter with a lower limit of 50 microns, 100 microns, 150 microns, 200 microns, or 250 microns to an upper limit of 5000 microns, 2000 microns, 1000 microns, 900 microns or 700 microns in at least one dimension .
- the adhesive particles include: selected from polyolefin, polyester, polyamide, polyacrylic acid, polyvinyl compound, polytetrafluoroethylene, polyether ether ketone, polyethylene terephthalate , Polybutylene terephthalate, polycyclohexamethylene terephthalate, polytrimethylene terephthalate, polyacrylate, polymethyl methacrylate, acrylonitrile-butadiene-benzene Ethylene, styrene-acrylonitrile, styrene-butadiene, styrene-maleic acid, cellulose acetate, cellulose acetate butyrate, plasticized cellulose plastic, cellulose propionate, ethyl cellulose, any of them At least one of derivatives, any copolymers thereof, and any combination thereof.
- the binder particles can take any shape.
- Such shapes include spherical, star-shaped, granular, potato, irregular shape, and any combination.
- At least one dimension of the adhesive particles has a lower limit of 5 microns, 10 microns, 50 microns, 100 microns, or 150 microns, to 500 microns, 400 microns, 300 microns, 250 microns or 200 microns.
- the average diameter of the upper limit is 5 microns, 10 microns, 50 microns, 100 microns, or 150 microns, to 500 microns, 400 microns, 300 microns, 250 microns or 200 microns.
- the binder particles may have a bulk density of about 0.10 g/cm 3 to about 0.55 g/cm 3 , including any subset therebetween (such as about 0.17 g/cm 3 to about 0.50 g/cm 3 g/cm 3 , or about 0.20 g/cm 3 to about 0.47 g/cm 3 ).
- the wrapping material is filter rod forming paper with a weight of 20-40g and a thickness of 0.08-0.12mm.
- the aerosol-generating product containing the flue gas cooling functional unit of the present invention has a good cooling effect, and the temperature is reduced by at least 2°C.
- the aerosol-generating product containing the flue gas cooling function unit of the present invention has a good adsorption effect on phenol, and the reduction range can reach 93.2%.
- the present invention provides an aerosol-generating product containing a flue gas cooling function unit.
- the product includes a plurality of units, which are assembled into bars in the form of composite molding of bars.
- the unit includes an aerosol atomization unit and a unit for reducing the temperature of the flue gas located downstream of the aerosol atomization unit in the composite molded product.
- the flue gas cooling unit is composed of a wrapped porous material containing basic particles, the porous material has a porosity of 40% to 90% and a closed pressure drop of less than 2 mmH 2 O/mm length.
- the flue gas cooling unit contains basic particles and a polymer binder.
- the polymer binder and the base particles are mixed, they are heated so that the base particles and the binder, and the binder and the binder are bonded at multiple contact points to form a wrapped long porous substance.
- the surface film layer of the basic particles and the binder produce phase change and heat absorption.
- the porous material maintains its original shape to ensure a smooth passage for the flue gas. Because the porous material has through holes, it has a large smoke cooling area while maintaining low suction resistance, thereby ensuring the smoke flux and enhancing the experience of cigarette consumers.
- Fig. 1 is a schematic diagram of an embodiment of the structure of a two-stage aerosol generating product with a unit for reducing the temperature of flue gas according to the present invention.
- Figure 2 is a schematic diagram of a three-stage aerosol generating product with a unit for reducing the temperature of flue gas according to the present invention.
- Fig. 3 is a schematic diagram of an embodiment of a four-stage aerosol generating product with a unit for reducing the temperature of flue gas according to the present invention.
- Fig. 4 is a schematic diagram of another four-stage aerosol generating product with a unit for reducing the temperature of flue gas according to the present invention.
- Figure 5 is a schematic diagram of the structure of a four-stage aerosol generating product in the prior art (containing a reference sample of cellulose acetate tow).
- the invention relates to an aerosol-generating product which can quickly reduce the temperature of cigarette smoke and related methods.
- An aerosol-generating product which is assembled into a rod by a plurality of units in the form of a rod composite molding.
- the multiple units include an aerosol atomization unit and a unit for reducing the temperature of the flue gas located downstream of the aerosol atomization unit.
- the flue gas cooling unit is composed of a wrapped porous material containing cellulose acetate particles, the porous material has vertical and horizontal through holes, a porosity of 40% to 90%, and at least 5 mg/mm cellulose acetate Plain particle load and closed pressure drop less than 2mmH 2 O/mm length. The aerosol passing through the flue gas cooling unit is cooled down.
- the void volume of a porous substance is the free space remaining after the space occupied by the cellulose acetate particles.
- the porosity is calculated according to the porosity calculation formula in Chinese patent CN103330283.
- closed pressure drop refers to when the sample is passed through by air flow under stable conditions at the outlet end of the volume flow of 17.5mL/s, and when the sample is completely enclosed in the measuring device so that air cannot pass through the package When, the static pressure difference between the two ends of the sample.
- CORESTA Cold Only Research
- a higher closed pressure drop indicates that the smoker must use a greater force to draw the smoking device.
- a two-stage aerosol generating product 10 with a unit for reducing the temperature of flue gas includes two units: an aerosol atomizing unit 20 and a flue gas cooling unit 30. These two units are sequentially and coaxially assembled into a rod 11 with cigarette paper 50 using a rod compound forming machine.
- the aerosol atomization unit 20 is located at the farthest end 13 of the rod; the flue gas cooling unit 30 is downstream of the aerosol atomization unit, and the rod 11 has a mouth end 12.
- the bar 11 When combined and assembled by a molding machine, the bar 11 has a length of approximately 45 mm, an outer diameter of approximately 7.2 mm, and an inner diameter of approximately 6.9 mm.
- the aerosol atomization unit 20 includes a filamentary or pleated tobacco material, which is rolled by a cigarette making device, and is wrapped in filter paper (not shown) to form a rod.
- the tobacco material includes additives, and the additives include aerosol-forming additives glycerin and propylene glycol.
- the flue gas cooling unit 30 is downstream of the aerosol atomization unit, and is a porous rod containing cellulose acetate particles, which is wrapped by a forming paper 31.
- the porous rod has a length of approximately 33 mm, an outer diameter of approximately 7.2 mm, and an inner diameter of approximately 6.9 mm.
- the flue gas cooling unit is formed by heating and bonding cellulose acetate particles coated with a film layer and an ultra-high molecular weight polyethylene adhesive under certain conditions. Ultra-high molecular weight polyethylene adhesives mechanically bond particles and adhesive particles at multiple contact points at their melting temperature.
- the porous bar is made of 25% by weight of Ticona, LLC's GUR2105 and 75% by weight of cellulose acetate particles with an average diameter of 1.2 mm coated with a polyethylene glycol/hydroxypropylmethyl cellulose film layer.
- the porous rod is manufactured by mixing GUR2015 resin and cellulose acetate particles, and then filling a mold with the mixture (free sintering) without applying pressure to the heated mixture. After the mold was heated to 200°C for 40 minutes, the porous bar was taken out from the mold, cooled, and wrapped with molding paper 31 with a grammage of 20 g and a thickness of 0.08 mm. Cut the rod into equal lengths.
- the flue gas cooling unit contains 10mg/mm cellulose acetate particles, the closed pressure drop is 5.5mmH 2 O, and the porosity is 72%.
- a heating element is inserted at the side of the aerosol atomizing unit to heat the tobacco material in the aerosol atomizing unit to release volatile compounds from the tobacco material.
- the consumer sucks on the mouth end 12 of the aerosol generating product 10, and these volatile compounds are condensed and atomized to form an aerosol, which is delivered to the consumer's mouth through the rod 11.
- the aerosol is sucked through the flue gas cooling unit 30 for heat exchange, and the temperature of the aerosol is reduced.
- a three-stage aerosol generating product 10 with a unit for reducing the temperature of flue gas of the present invention includes three units: an aerosol atomizing unit 20, a flue gas cooling unit 30 and a filter 40.
- the aerosol atomizing unit 20 is located at the farthest end 13 of the rod; the flue gas cooling unit 30 is downstream of the aerosol atomizing unit; the filter 40 is downstream of the flue gas cooling unit, and the rod 11 has a mouth end 12.
- These three units are sequentially and coaxially wrapped and assembled into a rod 11 with cigarette paper 50.
- the bar 11 When compositely assembled, the bar 11 has a length of approximately 45 mm, an outer diameter of approximately 7.2 mm, and an inner diameter of approximately 6.9 mm.
- the aerosol atomization unit 20 includes a filamentary or pleated tobacco material, which is rolled by a cigarette making device, and is wrapped in filter paper (not shown) to form a rod.
- the tobacco material includes additives, and the additives include aerosol-forming additives glycerin and propylene glycol.
- the flue gas cooling unit 30 is immediately downstream of the aerosol atomization unit 20 and is a porous rod containing cellulose acetate particles, which is wrapped by a forming paper 31.
- the flue gas cooling unit 30 is formed by heating and bonding cellulose acetate particles coated with a film layer and an ultra-high molecular weight polyethylene adhesive under certain conditions.
- Ultra-high molecular weight polyethylene adhesives mechanically bond particles and adhesive particles at multiple contact points at their melting temperature. Since the adhesive hardly exhibits flow at its melting temperature, the penetration of the gap formed between the particles is ensured, thereby forming a plurality of channels extending along the length of the flue gas cooling unit 30.
- the porous bar is made of 25% by weight of Ticona, LLC's GUR2105 and 75% by weight of cellulose acetate particles with an average diameter of 1.2 mm coated with a polyethylene glycol/hydroxypropylmethyl cellulose film layer.
- the porous rod is manufactured by mixing GUR2015 resin and cellulose acetate particles, and then filling a mold with the mixture (free sintering) without applying pressure to the heated mixture. After the mold was heated to 200°C for 40 minutes, the porous bar was taken out from the mold, cooled, and wrapped with molding paper 31 with a grammage of 20 g and a thickness of 0.08 mm. Cut the rod into equal lengths.
- the porous rod flue gas cooling unit contains 10 mg/mm cellulose acetate particles, has a length of approximately 25 mm, an outer diameter of approximately 7.2 mm, an inner diameter of approximately 6.9 mm, a closed pressure drop of 4.2 mmH 2 O, and a porosity of 72%.
- the filter 40 uses a traditional cellulose acetate tow rod with a length of 8 mm, an outer diameter of about 7.2 mm and an inner diameter of about 6.9 mm.
- a heating element is inserted at the side of the aerosol atomizing unit to heat the tobacco material in the aerosol atomizing unit to release volatile compounds from the tobacco material.
- the consumer sucks on the mouth end 12 of the aerosol generating product 10, and these volatile compounds are condensed and atomized to form an aerosol, which is delivered to the consumer's mouth through the rod 11.
- the aerosol is sucked through the flue gas cooling unit 30 for heat exchange, the temperature of the aerosol is lowered, the moisture in the aerosol is also intercepted, and the filtration efficiency of the phenol in the aerosol is improved.
- a four-stage aerosol generating product 10 with a unit for reducing the temperature of flue gas includes four units: an aerosol atomizing unit 20, a hollow cellulose acetate tube 60, a flue gas cooling unit 30, and a filter tip 40.
- the four units are sequentially and coaxially wrapped with cigarette paper 50 and assembled into a rod 11.
- the aerosol atomization unit 20 is located at the farthest end 13 of the rod;
- the hollow cellulose acetate tube 60 is located downstream of the aerosol atomization unit;
- the flue gas cooling unit 30 is located downstream of the hollow cellulose acetate tube; Downstream of the air cooling unit, the rod 11 has a mouth end 12.
- the rod 11 When assembled by a cigarette maker, the rod 11 has a length of approximately 45 mm, an outer diameter of approximately 7.2 mm, and an inner diameter of approximately 6.9 mm.
- the aerosol atomization unit 20 includes a filamentary or pleated tobacco material, which is rolled by a cigarette making device, and is wrapped in filter paper (not shown) to form a rod.
- the tobacco material includes additives, and the additives include aerosol-forming additives glycerin and propylene glycol.
- the hollow cellulose acetate tube 60 is immediately downstream of the aerosol atomization unit and is made of cellulose acetate. The aerosol is first mixed in the hollow section to buffer the temperature.
- the flue gas cooling unit 30 is located downstream of the hollow tube 60 and is a porous rod containing cellulose acetate particles.
- the flue gas cooling unit 30 is formed by heating and bonding cellulose acetate particles coated with a film layer and an ultra-high molecular weight polyethylene adhesive under certain conditions.
- Ultra-high molecular weight polyethylene adhesives mechanically bond particles and adhesive particles at multiple contact points at their melting temperature. Since the adhesive hardly exhibits flow at its melting temperature, the penetration of the gap formed between the particles is ensured, thereby forming a plurality of channels extending along the length of the flue gas cooling unit 30.
- the porous bar is made of 25% by weight of Ticona, LLC's GUR2105 and 75% by weight of 1.2mm cellulose acetate particles coated with a polyethylene glycol/hydroxypropylmethylcellulose film layer.
- the porous rod is manufactured by mixing GUR2015 resin and cellulose acetate particles, and then filling a mold with the mixture (free sintering) without applying pressure to the heated mixture. After the mold was heated to 200°C for 40 minutes, the porous bar was taken out from the mold, cooled, and wrapped with molding paper 31 with a grammage of 20 g and a thickness of 0.08 mm. Cut the rod into equal lengths.
- the flue gas cooling unit contains 10mg/mm cellulose acetate particles, the closed pressure drop is 3mmH 2 O, and the porosity is 72%.
- the filter 40 is a traditional cellulose acetate rod with a length of 8 mm.
- the outer diameter of the bar is about 7.12mm, and the inner diameter is about 6.9mm.
- the hollow tube 60 is made of cellulose acetate.
- the length is 7mm
- the outer diameter of the hollow tube is 7.12mm
- the inner diameter is 3.5mm.
- a heating element is inserted at the side of the aerosol atomizing unit to heat the tobacco material in the aerosol atomizing unit to release volatile compounds from the tobacco material.
- the consumer sucks on the mouth end 12 of the aerosol generating product 10, and these volatile compounds are condensed and atomized to form an aerosol, which is delivered to the consumer's mouth through the rod 11.
- the aerosol is sucked through the flue gas cooling unit 30 for heat exchange, the temperature of the aerosol is reduced, and the moisture in the aerosol is also intercepted, thereby simultaneously improving the filtration efficiency of the phenol in the aerosol.
- another four-stage aerosol generating product 10 with a unit for reducing the temperature of flue gas of the present invention includes four units: an aerosol atomizing unit 20, a flue gas cooling unit 30, which is crimped and gathered Polylactic acid film layer 70 and filter 40. These four units are sequentially and coaxially assembled into a rod 11 using a rod composite forming machine with cigarette paper 50.
- the aerosol atomization unit 20 is located at the farthest end 13 of the bar; the flue gas cooling unit 30 is located downstream of the aerosol atomization unit; the pleated and gathered polylactic acid film layer 70 is located downstream of the flue gas cooling unit;
- the filter 40 is downstream of the gathered polylactic acid film, and the rod 11 has a mouth end 12.
- the bar 11 has a length of approximately 45 mm, an outer diameter of approximately 7.2 mm, and an inner diameter of approximately 6.9 mm.
- the aerosol atomization unit 20 includes a filamentary or pleated tobacco material, which is rolled by a cigarette making device, and is wrapped in filter paper (not shown) to form a rod.
- the tobacco material includes additives, and the additives include aerosol-forming additives glycerin and propylene glycol.
- the flue gas cooling unit 30 is downstream of the aerosol atomization unit and is a porous rod containing cellulose acetate particles.
- the porous rod has a length of approximately 7 mm, an outer diameter of approximately 7.2 mm, and an inner diameter of approximately 6.9 mm.
- the flue gas cooling unit is formed by heating and bonding cellulose acetate particles coated with a film layer and an ultra-high molecular weight polyethylene adhesive under certain conditions. Ultra-high molecular weight polyethylene adhesives mechanically bond particles and adhesive particles at multiple contact points at their melting temperature. Since the adhesive hardly exhibits flow at its melting temperature, the penetration of the gap formed between the particles is ensured, thereby forming a plurality of channels extending along the length of the flue gas cooling unit 30.
- the porous bar is made of 25% by weight of Ticona, LLC's GUR2105 and 75% by weight of 1.2mm cellulose acetate particles coated with a polyethylene glycol/hydroxypropylmethylcellulose film layer.
- the porous rod is manufactured by mixing GUR2015 resin and cellulose acetate particles, and then filling a mold with the mixture (free sintering) without applying pressure to the heated mixture. The mold was then heated to 200°C for 40 minutes. Subsequently, the porous bar was taken out from the mold, cooled, and wrapped with a forming paper 71 with a weight of 20 g and a thickness of 0.08 mm. Cut the rod into equal lengths.
- the flue gas cooling unit contains 10mg/mm cellulose acetate particles, a length of 7mm, a closed pressure drop of 1.2mmH 2 O, and a void ratio of 72%.
- the crimped and gathered polylactic acid film layer 70 has a length of about 18 mm, an outer diameter of 7.2 mm, and an inner diameter of about 6.9 mm.
- the thickness of the polylactic acid film layer sheet is 50 ⁇ m.
- the filter 40 is a traditional cellulose acetate rod with a length of 8 mm.
- the outer diameter of the bar is about 7.12mm, and the inner diameter is about 6.9mm.
- a heating element is inserted at the side of the aerosol atomizing unit to heat the tobacco material in the aerosol atomizing unit to release volatile compounds from the tobacco material.
- the consumer sucks on the mouth end 12 of the aerosol generating product 10, and these volatile compounds are condensed and atomized to form an aerosol, which is delivered to the consumer's mouth through the rod 11.
- the aerosol is sucked through the flue gas cooling unit 30 for heat exchange, and the temperature of the aerosol is reduced.
- a four-stage aerosol generating product 10 with a unit for reducing the temperature of flue gas includes four units: an aerosol atomizing unit 20, a hollow cellulose acetate tube 60, a flue gas cooling unit 30, and a filter tip 40.
- the four units are sequentially and coaxially wrapped with cigarette paper 50 and assembled into a rod 11.
- the aerosol atomization unit 20 is located at the farthest end 13 of the rod;
- the hollow cellulose acetate tube 60 is located downstream of the aerosol atomization unit;
- the flue gas cooling unit 30 is located downstream of the hollow cellulose acetate tube; Downstream of the air cooling unit, the rod 11 has a mouth end 12.
- the rod 11 When assembled by a cigarette maker, the rod 11 has a length of approximately 45 mm, an outer diameter of approximately 7.2 mm, and an inner diameter of approximately 6.9 mm.
- the aerosol atomization unit 20 includes a filamentary or pleated tobacco material, which is rolled by a cigarette making device, and is wrapped in filter paper (not shown) to form a rod.
- the tobacco material includes additives, and the additives include aerosol-forming additives glycerin and propylene glycol.
- the hollow cellulose acetate tube 60 is immediately downstream of the aerosol atomization unit and is made of cellulose acetate. The aerosol is first mixed in the hollow section to buffer the temperature.
- the flue gas cooling unit 30 is downstream of the hollow tube 60 and is a porous rod of cellulose acetate particles containing a membrane layer.
- the flue gas cooling unit 30 is formed by heating and bonding cellulose acetate particles coated with a film layer and an ultra-high molecular weight polyethylene adhesive under certain conditions.
- Ultra-high molecular weight polyethylene adhesives mechanically bond particles and adhesive particles at multiple contact points at their melting temperature. Since the adhesive hardly exhibits flow at its melting temperature, the penetration of the gap formed between the particles is ensured, thereby forming a plurality of channels extending along the length of the flue gas cooling unit 30.
- the porous bar is made of 25% by weight of GUR2105 from Ticona, LLC and 75% by weight of cellulose acetate particles with an average diameter of 1.2 mm coated with a hydroxypropyl methylcellulose film layer.
- the porous rod is manufactured by mixing GUR2015 resin and cellulose acetate particles, and then filling a mold with the mixture (free sintering) without applying pressure to the heated mixture. After the mold was heated to 200°C for 40 minutes, the porous bar was taken out from the mold, cooled, and wrapped with molding paper 31 with a grammage of 20 g and a thickness of 0.08 mm. Cut the rod into equal lengths.
- the flue gas cooling unit contains 8.6mg/mm cellulose acetate particles, the closed pressure drop is 4.7mmH 2 O, and the porosity is 73.6%.
- the filter 40 is a traditional cellulose acetate rod with a length of 8 mm.
- the outer diameter of the bar is about 7.12mm, and the inner diameter is about 6.9mm.
- the hollow tube 60 is made of cellulose acetate.
- the length is 7mm
- the outer diameter of the hollow tube is 7.12mm
- the inner diameter is 3.5mm.
- a heating element is inserted at the side of the aerosol atomizing unit to heat the tobacco material in the aerosol atomizing unit to release volatile compounds from the tobacco material.
- the consumer sucks on the mouth end 12 of the aerosol generating product 10, and these volatile compounds are condensed and atomized to form an aerosol, which is delivered to the consumer's mouth through the rod 11.
- the aerosol is sucked through the flue gas cooling unit 30 for heat exchange, and the temperature of the aerosol is reduced.
- the four-stage aerosol generating product 10 in the prior art includes four units: an aerosol atomizing unit 20, a hollow cellulose acetate tube 60, and a high single-denier cellulose acetate filter rod 72 and filter 40.
- the aerosol atomization unit 20 is located at the most distal end 13 of the rod; the hollow cellulose acetate tube 60 is downstream of the aerosol atomization unit; the high single-denier cellulose acetate filter rod 72 is downstream of the hollow cellulose acetate tube 60;
- the filter 40 is located downstream of the high single-denier cellulose acetate filter rod 72 at the mouth end 12 of the rod 11.
- the four units are sequentially and coaxially wrapped and assembled into a rod 11 with cigarette paper 50.
Abstract
Description
Claims (27)
- 一种气溶胶生成制品,其特征在于:包括气溶胶雾化单元、烟气降温单元,所述烟气降温单元位于所述气溶胶雾化单元所产生的烟气流向的下游。
- 根据权利要求1所述的气溶胶生成制品,其特征在于:还包括过滤单元,其位于所述烟气降温单元所通过的烟气流向的下游。
- 根据权利要求2所述的气溶胶生成制品,其特征在于:还包括中空单元,其位于所述烟气降温单元所通过的烟气流向的上游。
- 根据权利要求1至3中任一所述的气溶胶生成制品,其特征在于:所述烟气降温单元是由颗粒物集聚组成的结构,所述结构中包含可供卷烟烟气通过的间隙,至少包含一个烟气连续通道。
- 根据权利要求4所述的气溶胶生成制品,其特征在于:可供卷烟烟气通过的所述烟气降温单元的间隙是立体的、非线性的网络间隙。
- 根据权利要求4所述的气溶胶生成制品,其特征在于:所述烟气降温单元是条棒形式。
- 根据权利要求6所述的气溶胶生成制品,其特征在于:所述烟气降温单元的空隙率为40%-90%。
- 根据权利要求4所述的气溶胶生成制品,其特征在于:所述烟气降温单元包括基础颗粒、粘合剂颗粒及包裹材料;粘合剂颗粒与粘合剂颗粒、粘合剂颗粒与基础颗粒、基础颗粒与基础颗粒之间形成接触点在多处物理粘合,包裹材料包裹在外从而形成多孔结构的条棒。
- 根据权利要求4所述的气溶胶生成制品,其特征在于:所述颗粒物是能降低卷烟烟气温度、对卷烟烟气中有效成分吸附率低的颗粒物。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述基础颗粒为非活性颗粒或外覆膜层的非活化的活性颗粒。
- 根据权利要求10所述的气溶胶生成制品,其特征在于:所述非活性颗粒,外覆膜层的厚度为0-0.2mm,所述膜层占整个颗粒质量的0-50%;所述非活化的活性颗粒,外覆膜层的厚度为0.001-0.2mm,占整个颗粒质量的0.001-50%。
- 根据权利要求10所述的气溶胶生成制品,其特征在于:所述非活性颗粒为对烟气气溶胶中烟碱吸附小于3.0mg/cm 3的颗粒。
- 根据权利要求10所述的气溶胶生成制品,其特征在于:所述非活性颗粒包括有机或无机颗粒;所述无机颗粒包括三氧化二铝、氧化锆、碳酸钙球、玻璃珠、二氧化硅、铁、铜、 铝、金、铂、硅酸镁球或硫酸钙;所述有机颗粒包括醋酸纤维素、醋酸丙酸纤维素、醋酸丁酸纤维素、微晶纤维素、蔗糖粉、糊精、乳糖、糖粉、葡萄糖、甘露醇、淀粉、甲基纤维素、乙基纤维素、聚乳酸、聚乙烯、聚丙烯、聚羟基丁酸酯、聚ε-己内酯、聚乙醇酸、聚羟基烷酸酯、基于淀粉的热塑性树脂。
- 根据权利要求10所述的能降低卷烟烟气温度的颗粒,其特征在于:所述活性颗粒为对烟气气溶胶中烟碱吸附大于等于3.0mg/cm 3的颗粒。
- 根据权利要求10所述的气溶胶生成制品,其特征在于:所述活性颗粒包括分子筛、活性炭、硅藻土、沸石、珍珠岩、陶瓷、海泡石、漂白土、离子交换树脂;所述非活性颗粒包括三氧化二铝、氧化锆、碳酸钙球、玻璃珠、二氧化硅、铁、铜、铝、金、铂、硅酸镁球或硫酸钙。
- 根据权利要求10所述的气溶胶生成制品,其特征在于:所述膜层由成膜材料制成。
- 根据权利要求16所述的气溶胶生成制品,其特征在于:所述成膜材料包括醋酸纤维素、醋酸丙酸纤维素、醋酸丁酸纤维素、羟丙纤维素、羟丙甲基纤维素、甲基纤维素、乙基纤维素、聚乙烯吡咯烷酮、聚乙烯缩乙醇二乙胺醋酸酯、苯乙烯马来酸共聚物、苯乙烯-乙烯吡啶共聚物、邻苯二甲酸醋酸纤维素、邻苯二甲酸腔丙基甲基纤维素、醋酸纤维素/聚乙二醇、甲基纤维素/聚乙二醇、羧甲基纤维素/聚乙二醇、羟丙甲基纤维素/聚乙二醇、乙基纤维素/聚乙二醇或丙烯酸树脂/聚乙二醇、聚乳酸。
- 根据权利要求10所述的气溶胶生成制品,其特征在于:所述基础颗粒形状包括球形、类球形、饼状、薄片状、带状、针状、多边形状、带刻面形状或随机形状。
- 根据权利要求10所述的气溶胶生成制品,其特征在于:所述基础颗粒在至少一个维度中具有50微米、100微米、150微米、200微米或250微米的下限至5000微米、2000微米、1000微米、900微米或700微米的上限的平均直径。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述的粘合剂颗粒包括:选自聚乙烯、聚丙烯,聚乳酸,聚烯烃、聚酯、聚酰胺、聚丙烯酸、聚乙烯基化合物、聚四氟乙烯、聚醚醚酮、聚对苯二甲酸二乙酯、聚对苯二甲酸丁二酯、聚对苯二甲酸环己二亚甲酯、聚对苯二甲酸丙二酯、聚丙烯酸化物、聚甲基丙烯酸甲酯、丙烯腈-丁二烯-苯乙烯、苯乙烯-丙烯腈、苯乙烯-丁二烯、苯乙烯-马来酸、乙酸纤维素、乙酸丁酸纤维素、增塑纤维素塑料、丙酸纤维素、乙基纤维素、其任意衍生物、其任何共聚物的至少一种,以及其组合。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述的粘合剂颗粒形状包括球形、星形、颗粒状、马铃薯形、不规则形状以及组合。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述的粘合剂颗粒至少一个维 度中具有5微米、10微米、50微米、100微米或150微米的下限,至500微米、400微米、300微米、250微米或200微米的上限的平均直径。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述的粘合剂颗粒在多孔降温段的比例为0.1%至99%;基础颗粒的含量为1至99%。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述的粘合剂颗粒在多孔降温段的比例为15%-33%。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述的基础颗粒的含量为67%-85%。
- 根据权利要求8所述的气溶胶生成制品,其特征在于:所述包裹材料为克重为20-40g,厚度为0.08-0.12mm成型纸。
- 权利要求1至26中任一所述的气溶胶生成制品在加热不燃烧卷烟中的应用。
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JP2021551885A JP2022522309A (ja) | 2019-03-01 | 2019-11-01 | エアロゾル発生製品、製造方法及びその応用 |
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US20220053822A1 (en) | 2022-02-24 |
KR20210127243A (ko) | 2021-10-21 |
JP2022522309A (ja) | 2022-04-15 |
CN109691697A (zh) | 2019-04-30 |
EP3932230A4 (en) | 2022-12-14 |
EP3932230A1 (en) | 2022-01-05 |
CN109691697B (zh) | 2021-07-30 |
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