WO2020168518A1 - Packaging structure and preparation method therefor - Google Patents

Packaging structure and preparation method therefor Download PDF

Info

Publication number
WO2020168518A1
WO2020168518A1 PCT/CN2019/075726 CN2019075726W WO2020168518A1 WO 2020168518 A1 WO2020168518 A1 WO 2020168518A1 CN 2019075726 W CN2019075726 W CN 2019075726W WO 2020168518 A1 WO2020168518 A1 WO 2020168518A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
conductive
opening
substrate
pad
Prior art date
Application number
PCT/CN2019/075726
Other languages
French (fr)
Chinese (zh)
Inventor
罗立德
郭健炜
胡骁
王盛平
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Priority to PCT/CN2019/075726 priority Critical patent/WO2020168518A1/en
Priority to CN201980078046.6A priority patent/CN113170579A/en
Publication of WO2020168518A1 publication Critical patent/WO2020168518A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/34Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies not provided for in groups H01L21/0405, H01L21/0445, H01L21/06, H01L21/16 and H01L21/18 with or without impurities, e.g. doping materials
    • H01L21/44Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/38 - H01L21/428

Definitions

  • This application relates to the field of microelectronic packaging technology, and in particular to a packaging structure and a preparation method thereof.
  • Flip-chip technology has been widely used in the field of chip packaging due to its advantages such as reducing the chip packaging area and shortening the signal transmission path.
  • chip scale package CSP
  • DCA direct chip attached
  • MCM multi-chip module
  • the temperature will vary widely.
  • the fluidity characteristic of the combined solder 30 after melting will cause the solder mask 10 and the solder IMC (intermetallic compound) is formed between the pads 20, and the IMC between the solder resist layer 10 and the pad 20 continues to grow in the horizontal direction (perpendicular to the thickness direction of the substrate), causing the pad 20 to be consumed. Thinning, the melted solder 30 expands along the IMC in the horizontal direction to form an undercut, which in turn causes cracks 101 on the solder resist layer 10.
  • the melted solder 30 will penetrate along the crack 101 and be connected to other conductive structures, which will cause a short circuit in adjacent conductive structures and affect the reliability of the entire device.
  • This application provides a package structure and a preparation method thereof, which are used to solve the problem that the solder will penetrate along the cracks on the solder resist after melting.
  • a package structure which includes a chip and a substrate for carrying the chip.
  • the first surface of the substrate is covered with a first insulating layer;
  • the substrate is provided with a first pad inside the first insulating layer ,
  • the first insulating layer is provided with a first opening, and the bottom of the first opening leads to the first pad;
  • the substrate further includes a first conductive stopper, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper It is electrically connected to the first pad; wherein the height of the first conductive block in the first opening is smaller than the depth of the first opening.
  • the substrate is provided with a first auxiliary pad in a first opening penetrating the first insulating layer, and the first auxiliary pad blocks the bottom of the first opening.
  • the solder is connected to the first conductive block, and the melted solder hardly flows between the first insulating layer and the first pad, and between the first insulating layer and the first pad No IMC that grows in the horizontal direction will be formed, and no cracks will appear on the first insulating layer. Therefore, the problem of interconnection of adjacent conductive structures due to the flow of soldering liquid can be avoided, and the reliability of the entire device can be improved.
  • the first conductive stopper since the first conductive stopper is electrically connected to the first pad, the first conductive stopper can also be regarded as a part of the first pad, which is equivalent to increasing the thickness of the first pad, thereby increasing the first pad.
  • the anti-electromigration ability of the pad can improve the reliability of the package structure under stress and high power consumption after the substrate and chip of the present application are packaged.
  • the height of the first conductive stopper in the first opening is smaller than the depth of the first opening, the solder can be trapped in the first opening of the first insulating layer. Therefore, the soldering capacity of the substrate can be increased to better
  • the thermal expansion coefficient mismatch between the chip and the substrate is buffered to reduce the overall stress of the package.
  • it can also avoid sliding misalignment during the setting of the preset solder balls and inaccurate alignment during the subsequent soldering process, resulting in false soldering and affecting the entire The problem of chip placement yield.
  • the chip is a die.
  • the chip is a packaging entity obtained by packaging one or more dies.
  • the first surface is the surface of the substrate close to the chip. It can solve the problems existing in substrate and chip packaging.
  • the substrate further includes a first conductive layer disposed inside the first insulating layer, and the first conductive layer includes a first pad.
  • the first conductive stopper is also in contact with the sidewall of the first opening. It can better prevent the solder from flowing between the first pad and the first insulating layer.
  • the first insulating layer is composed of a solid thermally cured dielectric polymer.
  • the first insulating layer is composed of a solid thermosetting dielectric polymer, which can prevent the first insulating layer from affecting the formation of the first conductive block.
  • the first insulating layer is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, or a ceramic powder reinforced modified epoxy resin film.
  • the first conductive block includes a body layer, and the material of the body layer includes copper or copper alloy.
  • the material of the first auxiliary pad body layer is selected to include copper or copper alloy.
  • the first conductive stopper further includes a protective layer located on the side of the body layer away from the first pad, the protective layer covers the body layer; the protective layer is used to prevent oxidation of the body layer.
  • the protective layer can prevent the surface of the body layer of the first auxiliary pad from being contaminated and oxidized, so as to ensure the reliability of component welding.
  • the second surface of the substrate opposite to the first surface is covered with a second insulating layer, a second pad is arranged inside the second insulating layer, a second opening is arranged on the second insulating layer, and the bottom of the second opening Lead to the second pad.
  • the substrate further includes a second conductive stopper, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad; wherein, the second conductive stopper The height in the second opening is smaller than the depth of the second opening.
  • the second conductive stopper since the second conductive stopper is electrically connected to the second pad, the second conductive stopper can also be regarded as a part of the second pad, which is equivalent to increasing the thickness of the second pad, thereby increasing the second
  • the anti-electromigration ability of the pad, and the packaging structure formed by packaging the substrate and the chip of the present application can improve the reliability of the packaging structure under stress and high power consumption.
  • the solder can sink into the second opening of the second insulating layer, which can increase the amount of soldering of the substrate to better buffer the chip
  • the thermal expansion coefficient mismatch with the substrate reduces the overall stress of the package. It can also avoid the problem of sliding misalignment during the setting process of the preset solder balls and misalignment in the subsequent soldering process, resulting in false soldering and affecting the overall chip mounting yield.
  • the substrate is a packaging substrate
  • the packaging substrate further includes a redistribution layer disposed between the first pad and the second pad.
  • a detachable carrier is used as a carrier to produce a core-layer-less packaging substrate structure.
  • the substrate is a packaging substrate
  • the packaging substrate further includes: a core layer provided between the first pad and the second pad; a first redistribution layer provided between the core layer and the first pad; The second rewiring layer between the core layer and the second pad.
  • a package structure which includes a chip and a substrate for carrying the chip.
  • the first surface of the substrate is covered with a first insulating layer; the substrate is provided with a first pad on the inner side of the first insulating layer;
  • the insulating layer is provided with a first opening, and the bottom of the first opening leads to the first pad;
  • the second surface of the substrate opposite to the first surface is covered with a second insulating layer;
  • the substrate is provided with a second insulating layer inside the second insulating layer A pad;
  • a second opening is provided on the second insulating layer, and the bottom of the second opening leads to the second pad;
  • the substrate also includes a first conductive stopper and a second conductive stopper; the first conductive stopper blocks the first opening
  • the first conductive block is electrically connected to the first pad;
  • the second conductive block blocks the bottom of the second opening, and the second conductive block is electrically connected to the second pad.
  • the height of the first conductive block in the first opening is greater than the depth of the first opening.
  • the thickness of the first conductive block is relatively thick, which is equivalent to increasing the thickness of the first pad, which can maximize the anti-electromigration ability of the first pad.
  • the height of the second conductive block in the second opening is greater than the depth of the second opening.
  • the thickness of the second conductive block is thicker, which is equivalent to increasing the thickness of the second pad, which can maximize the anti-electromigration ability of the second pad.
  • a package structure including a chip and a substrate for carrying the chip.
  • the first surface of the substrate is covered with a first insulating layer;
  • the substrate is provided with a first pad inside the first insulating layer, and the first insulating layer
  • the layer is provided with a first opening, and the bottom of the first opening leads to the first pad;
  • the substrate further includes a first conductive stopper, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is connected to the first welding pad.
  • the disc is electrically connected; wherein the first insulating layer is composed of a solid thermally cured dielectric polymer.
  • a solid thermal curing dielectric polymer material can be used instead of green oil as the material of the first insulating layer.
  • the first insulating layer is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, or a ceramic powder reinforced modified epoxy resin film.
  • a method for preparing a package structure which includes forming a chip and a substrate for carrying the chip; forming the substrate includes: forming a first conductive layer; forming a first thin film layer covering the first conductive layer by laser drilling A hole or mechanical drilling process forms a first opening on the first thin film layer to form a first insulating layer covering the first surface of the substrate; wherein the first opening exposes a part of the first conductive layer as a first pad
  • the first conductive stopper is formed by the electroless plating process and the electroplating process, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad; wherein, the first conductive stopper is in the first The height in the opening is smaller than the depth of the first opening.
  • a first opening is formed in the thin film layer along the thickness direction of the substrate through a laser drilling or mechanical drilling process to expose the first pad. Further, the electroless plating process and the electroplating process are used to form the first conductive stopper, and the thickness of the first conductive stopper can be adjusted as required, and the application range is wide. However, if grinding technology is used, the structure of the present invention cannot be obtained.
  • forming the substrate further includes: using at least one surface treatment process among chemical tin, chemical nickel gold, chemical nickel palladium gold, and chemical silver to process the surface of the first conductive block away from the first pad.
  • the surface treatment of the first conductive stopper is performed, the body layer of the first conductive stopper can be protected from contamination and oxidation, so as to ensure the stability of welding of components.
  • forming the substrate further includes: forming a second conductive layer located on the side of the first conductive layer away from the first surface of the substrate; forming a second thin film layer covering the second conductive layer by laser drilling or mechanical drilling process A second opening is formed in the second film layer to form a second insulating layer covering the second surface of the substrate opposite to the first surface; wherein the second opening exposes a part of the second conductive layer as a second solder Disk; a second conductive stopper is formed by an electroless plating process and an electroplating process, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad; wherein, the second conductive stopper is in the first The height of the two openings is smaller than the depth of the second opening.
  • a second opening is formed in the second thin film layer along the thickness direction of the substrate through a laser drilling or mechanical drilling process to expose the second pad. Further, the electroless plating process and the electroplating process are used to form the second conductive stopper, and the thickness of the second conductive stopper can be adjusted as required, and the application range is wide.
  • a method for preparing a package structure which includes forming a chip and a substrate for carrying the chip; forming the substrate includes: separately forming a first conductive layer and a second conductive layer stacked in a thickness direction of the substrate; A first thin film layer is formed on the surface of a conductive layer away from the second conductive layer, and a first opening is formed in the first thin film layer through a laser drilling or mechanical drilling process to form a first insulation covering the first surface of the substrate Wherein, the first opening exposes the part of the first conductive layer as the first pad; a second thin film layer is formed on the surface of the second conductive layer away from the first conductive layer, and is drilled by laser or mechanical drilling A second opening is formed on the second film layer to form a second insulating layer covering a second surface of the substrate opposite to the first surface; wherein the second opening exposes a part of the second conductive layer as a second pad; The first conductive stopper is formed by the electroless plating process and the electro
  • a first opening penetrating through the first thin film layer and a second opening penetrating the second thin film layer along the thickness direction of the substrate are formed in the thin film layer through a laser drilling or mechanical drilling process, respectively exposing the first pad and the second solder. plate.
  • the electroless plating process and the electroplating process are used to form the first conductive stopper and the second conductive stopper, and the thickness of the first conductive stopper and the second conductive stopper can be adjusted as required, and the application range is wide.
  • grinding technology is used, the structure of the present invention cannot be obtained.
  • the height of the first conductive block in the first opening is greater than the depth of the first opening.
  • the height of the second conductive block in the second opening is greater than the depth of the second opening.
  • FIG. 1 is a schematic diagram of the structural relationship between solder and pads in a substrate provided by the prior art
  • FIG. 2a is a first structural diagram of a substrate provided by an embodiment of the present invention.
  • 2b is a second schematic diagram of the structure of a substrate provided by an embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the structural relationship between solder and pads in a substrate provided by an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of an electroless plating process step provided by an embodiment of the present invention.
  • FIG. 5 is a schematic diagram of an electroplating process step provided by an embodiment of the present invention.
  • FIG. 6 is a third structural diagram of a substrate provided by an embodiment of the present invention.
  • FIG. 7 is a fourth structural diagram of a substrate provided by an embodiment of the present invention.
  • FIG. 8 is a fifth structural diagram of a substrate provided by an embodiment of the present invention.
  • FIG. 9 is a first flowchart of a method for preparing a substrate according to an embodiment of the present invention.
  • FIG. 10 is a first schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention.
  • 11a is a second schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention.
  • 11b is a third schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention.
  • FIG. 12 is a fourth schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention.
  • FIG. 13 is a second flowchart of a method for preparing a substrate according to an embodiment of the present invention.
  • FIG. 14 is a third flowchart of a method for preparing a substrate provided by an embodiment of the present invention.
  • 15a is a schematic diagram 1 of the preparation process of another substrate provided by an embodiment of the present invention.
  • 15b is a second schematic diagram of the preparation process of another substrate provided by an embodiment of the present invention.
  • 15c is a third schematic diagram of the preparation process of another substrate provided by an embodiment of the present invention.
  • 16 is a fourth flowchart of a method for preparing a substrate provided by an embodiment of the present invention.
  • 17 is a fifth flowchart of a method for preparing a substrate provided by an embodiment of the present invention.
  • FIG. 18 is a sixth structural diagram of a substrate provided by an embodiment of the present invention.
  • FIG. 19 is a seventh structural diagram of a substrate provided by an embodiment of the present invention.
  • FIG. 20 is a sixth flowchart of a method for preparing a substrate according to an embodiment of the present invention.
  • 21 is a schematic diagram 1 of another substrate preparation process provided by an embodiment of the present invention.
  • FIG. 22 is a second schematic diagram of the preparation process of still another substrate provided by an embodiment of the present invention.
  • FIG. 23 is a third schematic diagram of a preparation process of another substrate provided by an embodiment of the present invention.
  • 24 is a fourth schematic diagram of the preparation process of another substrate provided by an embodiment of the present invention.
  • FIG. 25 is a seventh flowchart of a method for preparing a substrate according to an embodiment of the present invention.
  • the substrate is the carrier of the semiconductor chip package, and serves as a connecting body between an integrated circuit (IC) chip and a printed circuit board (PCB), and is used to realize the connection between the IC and the PCB.
  • IC integrated circuit
  • PCB printed circuit board
  • the two opposite surfaces of the substrate are provided with external pins (solder balls or pads).
  • the external pins on one surface of the substrate are connected to the IC, and the external pins on the other surface are connected to the PCB.
  • An example of a semiconductor packaging technology Place the IC die on a substrate, connect all the pins on the IC to the external pins on the first surface of the substrate by flip chip technology, and then make the IC into a package. It is then connected to the PCB through external pins on the package body (external pins on the second surface of the substrate). The IC is connected to the PCB, and is connected to other devices through wires on the PCB, thereby realizing the connection between the internal chip and the external circuit.
  • the embodiment of the present application provides a package structure including a chip and a substrate for carrying the chip.
  • the first surface 1 of the substrate is covered with a first insulating layer 11, and the substrate is in the first insulating layer.
  • a first pad 211 is provided on the inner side of the layer 11, a first opening 111 is provided on the first insulating layer 11, and the bottom of the first opening 111 leads to the first pad 211.
  • the substrate further includes a first conductive stopper 41, the first conductive stopper 41 blocks the bottom of the first opening 111, and the first conductive stopper 41 is electrically connected to the first pad 211; wherein, the first conductive stopper 41 is in the first The height h1 in the opening is smaller than the depth h2 of the first opening.
  • the first surface 1 of the substrate is covered with the first insulating layer 11, that is, the first insulating layer 11 can be directly seen without disassembling the substrate.
  • the inner side of the first insulating layer 11 is the side of the first insulating layer 11 facing the inside of the substrate. Since the first opening 111 penetrates the first insulating layer 11, the first conductive stop 41 located in the first opening 111 directly contacts the first pad 211.
  • the first surface 1 may be, for example, the surface of the substrate close to the chip.
  • the first conductive block 41 blocks the bottom of the first opening 111. As shown in FIG. 2b, the first conductive block 41 does not contact the side wall of the first opening 111, and only blocks the bottom of the first opening 111. can. It may also be as shown in FIG. 2 a that the first conductive stop 41 is also in contact with the side wall of the first opening 111, for example, the first conductive stop 41 is embedded in the first opening 111.
  • the first conductive stop 41 blocks the bottom of the first opening 111. Since the solder cannot leak from the first opening 111 to the first pad 211, it can prevent the solder from melting along The sidewall of the first opening 111 flows to the first pad 211.
  • the bottom of the first opening 111 refers to a position where the first opening 111 is close to the first pad 211.
  • the material of the first insulating layer 11 is green oil (ink).
  • the height of the first conductive stop 41 at the first opening 111 is to be smaller than the depth of the first opening 111, during processing, electroplating and electroless plating are usually selected.
  • a first conductive stop 41 is formed on the first pad 211.
  • thermocuring solid-state dielectric polymer thermocuring solid-state dielectric polymer
  • the solid-state thermally cured dielectric polymer can be a prepreg, polyimide (PI) film, polybenzoxazole (PBO) film, bismaleimide triazine (BT) Film, ceramic powder reinforced modified epoxy resin (ajinomoto build up film, ABF) film, etc.
  • the material of the first conductive block 41 may include at least one of conductive materials such as copper, nickel, tin, gold, silver, copper alloy, or copper-tin alloy.
  • the first conductive stop 41 may be formed by processes such as electroless plating and electroplating, so that the thickness of the first conductive stop 41 is smaller than the thickness of the first insulating layer 11.
  • the substrate includes a first conductive layer 21 arranged inside the first insulating layer 11, and the first conductive layer 21 includes a first pad 211.
  • the substrate is a packaging substrate as an example for description, but all packaging structures that require the use of pads are applicable to the present application.
  • the substrate is provided with a first conductive stopper 41 in the first opening 111 penetrating the first insulating layer 11, and the first conductive stopper 41 blocks the bottom of the first opening 111, as a result,
  • the solder is connected to the first conductive stop 41, and the melted solder hardly flows between the first insulating layer 11 and the first pad 211, which is between the first insulating layer 11 and the first pad 211
  • IMC intermetallic compound
  • the first conductive stop 41 is electrically connected to the first pad 211, the first conductive stop 41 can also be regarded as a part of the first pad 211, which is equivalent to increasing the thickness of the first pad 211. Therefore, the resistance to electromigration of the first pad 211 can be improved, and after the substrate and the chip of the present application are packaged, the reliability of the package structure under stress and high power consumption can be improved. Moreover, since the height h1 of the first conductive stopper 41 in the first opening 111 is smaller than the depth h2 of the first opening 111, the solder can sink into the first opening 111 of the first insulating layer 11, and therefore, the suction of the substrate can be improved.
  • Solder volume to better buffer the thermal expansion coefficient mismatch between the chip and the substrate, reduce the overall stress of the package, in addition, it can also avoid the sliding misalignment during the preset solder ball setting process and the misalignment during the subsequent soldering process , Resulting in virtual soldering and affecting the overall chip mounting yield.
  • the first conductive block 41 includes a body layer, and the material of the body layer includes copper or copper alloy.
  • the first conductive block 41 includes a body layer and a protection layer, the body layer is electrically connected to the first pad 211, the protection layer is located on the side of the body layer away from the first pad 211, and the protection layer covers the body layer.
  • the body layer material includes copper or copper alloy, and the protective layer is used to prevent oxidation of the body layer.
  • a substrate for carrying chips is shown.
  • the substrate includes a core layer 50.
  • two opposite surfaces of the core layer 50 are respectively provided with a first redistribution layer 61 and a second redistribution layer. 62.
  • a first conductive layer 21, a first insulating layer 11, and a first conductive stopper 41 are sequentially provided on the side of the second redistribution layer 62 away from the core layer 50.
  • the structures of the first redistribution layer 61 and the second redistribution layer 62 are shown in FIG. 2a, and both include a multilayer dielectric layer 63 and a multilayer metal wiring layer 64 (FIG. 2a uses the first redistribution layer 61 and the second
  • Each of the dual wiring layers 62 includes two dielectric layers 63 and two metal wiring layers 64 as an example for illustration). Among them, the metal wiring layer 64 and the dielectric layer 63 are alternately arranged, and the multilayer metal wiring layer 64 constitutes the metal circuit structure of the substrate.
  • the first conductive layer 21 can be in contact with the dielectric layer 63 in the first redistribution layer 61.
  • the second conductive layer 22 can be in contact with the dielectric layer 63 in the second redistribution layer 62.
  • an insulating layer can also be provided between the first redistribution layer 61 and the first conductive layer 21.
  • the outermost layer of the first redistribution layer 61 close to the first conductive layer 21 can be the dielectric layer 63.
  • an insulating layer can be provided between the second redistribution layer 62 and the second conductive layer 22.
  • the outermost layer of the second redistribution layer 62 close to the second conductive layer 22 can be the dielectric layer 63.
  • Each dielectric layer 63 is provided with a via for electrically connecting two adjacent metal wiring layers 64, wherein the dielectric layer 63 close to the first conductive layer 21 is provided with a via for connecting the first conductive layer 21 with the The metal wiring layer 64 contacting the dielectric layer 63 is electrically connected with a via hole, and the dielectric layer 63 close to the second conductive layer 22 is provided with a metal wiring layer 64 for connecting the second conductive layer 22 and the dielectric layer 63 Vias for electrical connections.
  • the material of the dielectric layer 63 may be a dielectric material.
  • the dielectric layer 63 is one of a prepreg, PI film, PBO film, BT film, ABF film, and the like.
  • the dielectric layer 63 can be formed in the following ways: first, a thin film layer formed by a pressing process (hot pressing, rolling, vacuum pressing, printing, suspension coating, etc.), and then through laser drilling and mechanical The drilling process forms via holes in the thin film layer to obtain the dielectric layer 63.
  • a pressing process hot pressing, rolling, vacuum pressing, printing, suspension coating, etc.
  • the material of the metal wiring layer 64 may be at least one of conductive materials such as copper, nickel, tin, gold, silver, copper alloy, or copper-tin alloy.
  • the metal wiring layer 64 may be formed by a physical vapor deposition (Physical Vapor Deposition, PVD) process combined with an electroplating process, or may be formed by a patterning process.
  • PVD Physical Vapor Deposition
  • the core layer 50 is provided with via holes, and the conductive layers located on both sides of the core layer 50 are connected through the via holes.
  • the conductive layers located on both sides of the core layer 50 may be, for example, the first redistribution layer 61 closest to the core layer 50.
  • the core layer 50 is glass coated with copper foil on both sides.
  • the through hole 51 is formed in the glass by mechanical drilling or laser drilling process, and then the through hole 51 is formed along the through hole 51 through a metallization process (electroless plating, electroplating, printing, sputtering, etc.)
  • the hole wall forms a via 52 in a circle to connect the metal wiring layer 64 on both sides of the core layer 50.
  • a plugging material is filled in the hollow area enclosed by the passage 52 to form a plug 53.
  • the material and preparation process of the first conductive layer 21 and the second conductive layer 22 may be the same.
  • the material of the first conductive layer 21 and the second conductive layer 22 may be copper, nickel, tin, gold, silver, copper alloy or copper tin At least one of conductive materials such as alloys.
  • the first conductive layer 21 and the second conductive layer 22 can be formed by a physical vapor deposition process combined with an electroplating process, or a patterning process can be used to form the first conductive layer 21 including a first pad 211, and the second conductive layer 22 including a second pad 221.
  • the first insulating layer 11 covers the first surface 1 of the substrate, the first insulating layer 11 is provided with a first opening 111, and the part of the first conductive layer 21 that overlaps the first opening 111 serves as the first ⁇ 211.
  • the second insulating layer 12 covers the second surface 2 of the substrate.
  • the second insulating layer 12 is provided with a second opening 121, and the part of the second conductive layer 22 that overlaps the second opening 121 serves as the second pad 221.
  • the second surface 2 is opposite to the first surface 1.
  • a thin film layer formed on the side of the first conductive layer 21 away from the core layer 50 can be formed by a pressing process, the thin film layer completely covers the first conductive layer 21, and further by laser drilling or mechanical
  • the drilling process respectively forms a first opening 111 (also referred to as a window in the art) that penetrates the film layer along the thickness direction of the substrate in the film layer to prepare the first insulating layer 11.
  • first opening 111 also referred to as a window in the art
  • the preparation method of the second insulating layer 12 is the same as the preparation method of the first insulating layer 11.
  • the portion of the second conductive layer 22 exposed by the second opening 121 is the aforementioned second pad 221.
  • the material of the first insulating layer 11 may be green oil, or the material of the first insulating layer 11 is a solid thermal curing dielectric polymer.
  • the first insulating layer 11 is one of prepreg, polyimide film, polybenzoxazole film, BT film, ABF film, etc. kind.
  • the material of the second insulating layer 12 is the same as the material of the first insulating layer 11.
  • the first conductive stop 41 blocks the bottom of the first opening 111, the first conductive stop 41 is electrically connected to the first pad 211, and the height h1 of the first conductive stop 41 in the first opening 111 is smaller than that of the first opening 111. Depth h2.
  • the material of the first conductive block 41 may include copper or copper alloy, for example, and the first conductive block 41 may be formed by, for example, electroless plating and electroplating processes.
  • a process of forming the first conductive block 41 through electroless plating and electroplating is illustrated.
  • a thinner metal layer 411 is formed on the surface of the first insulating layer 11 away from the core layer 50 as the seed layer of electroless plating, and then a thicker copper film layer 412 is electroplated to cover the surface of the metal layer 411 away from the second layer.
  • the surface of an insulating layer 11 is then etched away from the copper film layer 412 and the metal layer 411 except for the area directly opposite to the first pad 211, thereby forming the first conductive block 41.
  • FIG. 5 another process of forming the first conductive block 41 through electroless plating and electroplating is illustrated.
  • a thinner metal layer 411 is formed on the first insulating layer 11 as a seed layer for electroless plating.
  • a dry film 413 is pasted on the surface of the metal layer 411 away from the first insulating layer 11, and then the dry film 413 performs exposure, development and other processes to expose the first opening 111.
  • electroplating fills the first opening 111.
  • the dry film 413 is peeled off, and the metal layer 411 is etched away except for the area directly opposite to the first pad 211 The portion of the metal layer 411 that is directly opposite to the first pad 211 and the electroplated filled portion form the first conductive stop 41.
  • the substrate further includes a second conductive stopper 42, which blocks the bottom of the second opening 121, and the second conductive stopper 42 is located on the second pad 221 is away from the core layer 50 side; the second conductive stopper 42 is electrically connected to the second pad 221, and the height h3 of the second conductive stopper 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
  • the bottom of the second opening 121 refers to a position where the second opening 121 is close to the second pad 221.
  • the second conductive stopper 42 is also in contact with the sidewall of the second opening 121.
  • the material of the second conductive block 42 may include copper or copper alloy, for example, and the second conductive block 42 may be formed by, for example, electroless plating and electroplating processes.
  • the substrate may include a second conductive layer 22 disposed inside the second insulating layer 12, and the second conductive layer 22 includes a second pad 221.
  • the second conductive stopper 42 is electrically connected to the second pad 221, the second conductive stopper 42 can be regarded as a part of the second pad 211, which is equivalent to increasing the thickness of the second pad 211, thereby The resistance to electromigration of the second pad 221 can be improved, and after the substrate and the chip of the present application are packaged, the reliability of the package structure under stress and high power consumption can be improved.
  • the height h3 of the second conductive stopper 42 in the second opening 121 is smaller than the depth h4 of the second opening 121, the solder can sink into the second opening 121 of the second insulating layer 12, and therefore, the suction of the substrate can be improved.
  • Soldering volume to better buffer the thermal expansion coefficient mismatch between the chip and the substrate, reduce the overall stress of the package, in addition, it can also avoid the sliding misalignment during the preset solder ball setting process and the misalignment in the subsequent soldering process , Resulting in virtual soldering and affecting the overall chip mounting yield.
  • the third example is different from the first example in that: as shown in FIG. 7, the substrate does not include the core layer 50.
  • the substrate includes a second insulating layer 12, a second conductive layer 22, a redistribution layer (RDL) 60, a first conductive layer 21, and a first insulating layer, which are sequentially stacked along the thickness direction of the substrate.
  • the second insulating layer 12 is provided with a second opening 121 passing through the second insulating layer 12 in the thickness direction of the substrate, and the portion of the second conductive layer 22 overlapping the second opening 121 serves as the second pad 221.
  • the first insulating layer 11 is provided with a first opening 111 penetrating the first insulating layer 11 in the thickness direction of the substrate, and a portion of the first conductive layer 21 that overlaps the first opening 111 serves as a first pad 211.
  • the first conductive block 41 blocks the bottom of the first opening 111 and is electrically connected to the first pad 211.
  • the height h1 of the first conductive block 41 in the first opening 111 is smaller than the depth h2 of the first opening 111.
  • the redistribution layer 60 includes a multilayer dielectric layer 63 and a multilayer metal wiring layer 64 (FIG. 7 takes the redistribution layer 60 including four dielectric layers 63 and three metal wiring layers 64 as an example for illustration ). Among them, the metal wiring layer 64 and the dielectric layer 63 are alternately arranged, and the multilayer metal wiring layer 64 constitutes the metal circuit structure of the substrate.
  • the first conductive layer 21 can be in contact with the dielectric layer 63 in the redistribution layer 60.
  • the second conductive layer 22 can be in contact with the dielectric layer 63 in the redistribution layer 60. contact.
  • an insulating layer can also be provided between the redistribution layer 60 and the first conductive layer 21.
  • the outermost layer of the redistribution layer 60 close to the first conductive layer 21 can be the dielectric layer 63 or Metal wiring layer 64.
  • an insulating layer can be provided between the redistribution layer 60 and the second conductive layer 22. In this case, the outermost layer of the redistribution layer 60 close to the second conductive layer 22 can be the dielectric layer 63 or Metal wiring layer 64.
  • Each dielectric layer 63 is provided with a via for electrically connecting two adjacent metal wiring layers 64, wherein the dielectric layer 63 close to the first conductive layer 21 is provided with a via for connecting the first conductive layer 21 with the The metal wiring layer 64 contacting the dielectric layer 63 is electrically connected to a via hole, and the dielectric layer 63 close to the second conductive layer 22 is provided with a metal wiring layer 64 for connecting the second conductive layer 22 and the dielectric layer 63 Vias for electrical connections.
  • a detachable carrier is used as a carrier to produce a core-free 50 substrate.
  • the substrate does not have the core layer 50, the flexibility of the substrate is relatively high, which can be applied to a highly flexible packaging structure.
  • Example 4 the substrate further includes a second conductive stopper 42, which blocks the bottom of the second opening 121 and is located on the second pad 221 away from the core layer 50.
  • the second conductive block 42 is electrically connected to the second pad 221, and the height h3 of the second conductive block 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
  • Example 5 is different from Example 1 and Example 3 in that: the first conductive stopper 41 includes a body layer and a protective layer covering the body layer.
  • the material of the body layer is copper or copper alloy.
  • the protective layer is obtained by performing a surface treatment process on the body layer.
  • the material of the protective layer is related to the specific surface treatment process.
  • the surface treatment process includes chemical tin, chemical nickel gold, chemical nickel palladium gold, chemical silver and so on.
  • the obtained protective layer includes a stacked nickel film layer, a palladium film layer, and a gold film layer.
  • the protective layer can protect the surface of the body layer from contamination and oxidation, so as to ensure the stability of component welding.
  • the sixth example is different from the second and fourth examples in that the second conductive stopper 42 includes a body layer and a protective layer covering the body layer.
  • the material of the body layer is copper or copper alloy.
  • the protective layer is obtained by surface treatment of the body layer.
  • the material of the protective layer is related to the specific surface treatment process.
  • the surface treatment process includes chemical tin, chemical nickel gold, chemical nickel palladium gold , Chemical silver, etc.
  • the obtained protective layer includes a stacked nickel film layer, a palladium film layer, and a gold film layer.
  • the second conductive block 42 By making the second conductive block 42 include a body layer and a protective layer covering the body layer, the surface of the body layer can be protected from contamination and oxidation, so as to ensure the stability of component welding.
  • the first solder connects the chip and the first conductive stop 41 of the substrate, and the method of forming the first solder includes pre-molded solder balls, printed solder paste and electroplated solder paste, etc. .
  • the PCB board and the second conductive block 42 can be connected by the second solder.
  • the method of forming the second solder includes pre-molded solder balls, printing tin paste and electroplating tin paste.
  • An embodiment of the present application also provides a method for preparing a package structure, including forming a chip and a substrate for carrying the chip. As shown in FIG. 9, forming the substrate includes:
  • the first conductive layer 21 can be formed by a physical vapor deposition process combined with an electroplating process, or a patterning process.
  • the material of the first conductive layer 21 can be copper, nickel, tin, gold, silver, copper alloy or copper-tin alloy. At least one of the materials.
  • S10 may be: as shown in FIG. 10, the first conductive layer 21 is formed on the side of the first redistribution layer 61 away from the core layer 50.
  • a first thin film layer 112 is formed, and a first thin film layer 112 is formed in the first thin film layer 112 in the thickness direction of the substrate through a laser drilling or mechanical drilling process.
  • the opening 111 is used to form a first insulating layer 11 covering the first surface 1 of the substrate; wherein the first opening 111 exposes a part of the first conductive layer 21 as a first pad 211.
  • the material of the first film layer 112 may be a solid-state thermal curing dielectric polymer.
  • the first conductive stop 41 is formed through an electroless plating process and an electroplating process, the first conductive stop 41 blocks the bottom of the first opening 111, and the first conductive stop 41 and the first pad 211 Electrical connection; wherein the height h1 of the first conductive block 41 in the first opening 111 is smaller than the depth h2 of the first opening 111.
  • a first opening 111 penetrating the first thin film layer 112 in the thickness direction of the substrate is formed in the thin film layer 112 through a laser drilling or mechanical drilling process, exposing the first pad 211. Further, the electroless plating process and the electroplating process are used to form the first conductive block 41, and the thickness of the first conductive block 41 can be adjusted as required, which has a wide range of applications. However, if the first conductive block 41 is made by grinding technology, the structure of the present invention cannot be obtained.
  • FIGS. 10-12 only illustrate the film layer related to the first conductive block 41 on the side of the core layer 50.
  • the preparation method of the substrate further includes:
  • the first conductive block 41 includes a body layer and a protective layer covering the body layer, and the body layer is subjected to surface treatment to obtain the protective layer.
  • the body layer of the first conductive stop 41 can be protected from contamination and oxidation, so as to ensure the stability of component welding.
  • the preparation method of the substrate further includes:
  • the second conductive layer 22 is prepared before the first insulating layer 11 is prepared, and the process used may be the same as the process used when preparing the first conductive layer 21.
  • a second thin film layer 122 is formed, and a second thin film layer 122 is formed in the second thin film layer 122 along the thickness direction of the substrate through a laser drilling or mechanical drilling process.
  • the opening 121 is used to form a second insulating layer 12 covering the second surface of the substrate opposite to the first surface; wherein, the second opening 121 exposes a part of the second conductive layer 22 as the second pad 221.
  • the second thin film layer 122 covering the second conductive layer 22 is prepared before the first conductive stop 41 is prepared, and the process used can be the same as that used when preparing the first thin film layer 112. The process is the same.
  • the material of the second film layer 122 may be a solid-state thermal curing dielectric polymer.
  • the preparation method of the substrate further includes:
  • a second conductive stopper 42 is formed through an electroless plating process and an electroplating process, the second conductive stopper 42 blocks the bottom of the second opening 121, and the second conductive stopper 42 and the second pad 221 Electrical connection; wherein the height h3 of the second conductive block 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
  • a laser drilling or mechanical drilling process is used to form a second opening 121 in the second thin film layer 122 in the thickness direction of the substrate to penetrate the second thin film layer 122 to expose the second pad 221.
  • an electroless plating process and an electroplating process are used to form the second conductive stopper 42, and the thickness of the second conductive stopper 42 can be adjusted as required, which has a wide range of applications.
  • the preparation method of the substrate further includes:
  • the second conductive block 42 includes a body layer and a protective layer covering the body layer, and the body layer is subjected to surface treatment to obtain the protective layer.
  • the body layer of the second conductive stopper 42 can be protected from contamination and oxidation, so as to ensure the stability of component welding.
  • the embodiment of the present application also provides a package structure, including a chip, and a substrate for carrying the chip.
  • the first surface 1 of the substrate is covered with a first insulating layer 11, and the substrate is in the first insulating layer.
  • the inner side of the layer 11 is provided with a first pad 211; the first insulating layer 11 is provided with a first opening 111, and the bottom of the first opening 111 leads to the first pad 211.
  • the second surface 2 of the substrate opposite to the first surface 1 is covered with a second insulating layer 12.
  • the substrate is provided with a second pad 221 inside the second insulating layer 12; a second opening 121 is provided on the second insulating layer 12, The bottom of the second opening 121 leads to the second pad 221.
  • the substrate further includes a first conductive block 41 and a second conductive block 42.
  • the first conductive block 41 blocks the bottom of the first opening 111, and the first conductive block 41 is electrically connected to the first pad 211;
  • the block 42 blocks the bottom of the second opening 121, and the second conductive block 42 is electrically connected to the second pad 221.
  • the height h1 of the first conductive block 41 in the first opening 111 is greater than the depth h2 of the first opening 111.
  • the height h3 of the second conductive stopper 42 in the second opening 121 is greater than the depth h4 of the second opening 121.
  • FIG. 18 illustrates a substrate including a core layer 50, a first redistribution layer 61 is provided between the core layer 50 and the first conductive layer 21, and a second redistribution layer is provided between the core layer 50 and the second conductive layer 22 Layer 62.
  • FIG. 19 illustrates a substrate without a core layer 50, and a redistribution layer 60 is directly arranged between the first conductive layer 21 and the second conductive layer 22.
  • the first rewiring layer 61, the second rewiring layer 62, and the rewiring layer 60 all include a multilayer dielectric layer 63 and a multilayer metal wiring layer 64.
  • the metal wiring layer 64 and the dielectric layer 63 are alternately arranged, and the multilayer metal wiring
  • the layer 64 constitutes the metal circuit structure of the substrate.
  • the electromigration resistance of the first pad 211 and the second pad 221 can be improved, and the substrate and the chip of the present application can be electrically connected.
  • the connection can improve the reliability of the package structure under stress and high power consumption.
  • the material of the first insulating layer 11 is a solid thermally cured dielectric polymer.
  • the first insulating layer 11 is one of a prepreg, a polyimide film, a polybenzoxazole film, a BT film, an ABF film, and the like.
  • the material of the second insulating layer 12 is the same as the material of the first insulating layer 11.
  • the first conductive block 41 includes a body layer, and the material of the body layer is copper or copper alloy.
  • the second conductive block 42 includes a body layer, and the material of the body layer is copper or copper alloy.
  • the first conductive block 41 includes a body layer and a protective layer, the body layer is electrically connected to the first pad 211, the protective layer is located on the side of the body layer away from the first pad 211, and the protective layer covers the body layer to protect The layer is used to prevent oxidation of the body layer.
  • the second conductive block 42 includes a body layer and a protection layer.
  • the body layer is electrically connected to the second pad 221.
  • the protection layer is located on the side of the body layer away from the second pad 221, and the protection layer covers the body layer.
  • the body layer is oxidized.
  • the first solder connects the chip and the first conductive stop 41 of the substrate, and the method of forming the first solder includes printing tin paste and electroplating tin paste.
  • the PCB board and the second conductive block 42 can be connected by the second solder, and the method of forming the second solder includes printing tin paste and electroplating tin paste.
  • the embodiment of the present application also provides a method for preparing a package structure, including forming a chip and a substrate for carrying the chip; preparing the substrate as shown in FIG. 18 or FIG. 19, as shown in FIG. 20, the method for preparing the substrate include:
  • S100 includes:
  • the copper foil layer and the support plate 70 are pressed together to fix the copper foil layer on the front and back sides of the support plate 70 respectively;
  • the copper foil layer includes a support copper foil 80 and a support copper foil 80.
  • the ultra-thin copper foil 90 and the supporting copper foil 80 are in contact with the supporting plate 70.
  • a second conductive layer 22 is formed on the surface of each layer of ultra-thin copper foil 90 away from the support plate 70.
  • the second conductive layer 22 can be formed by a physical vapor deposition process combined with an electroplating process, or a patterning process.
  • the material of the second conductive layer 22 can be copper, nickel, tin, gold, silver, copper alloy or copper-tin alloy. Wait.
  • a rewiring layer 60 is formed on the surface of each second conductive layer 22 away from the support plate 70.
  • the redistribution layer 60 can be formed by the following process: firstly, a dielectric layer 63 is laminated on the surface of the second conductive layer 22, and the dielectric layer 63 includes blind vias; on the surface of the dielectric layer 63 away from the support plate 70 The metal wiring layer 64 is formed, and in this way, the multilayer dielectric layer 63 and the metal wiring layer 64 are repeatedly formed.
  • the first conductive layer 21 is formed on the surface of the rewiring layer 60 away from the support plate 70.
  • the ultra-thin copper foil 90 is peeled off from the supporting copper foil 80.
  • Two substrates can be prepared at one time through the above process.
  • the following takes one substrate as an example for illustration, and the preparation process of the two substrates is the same.
  • the ultra-thin copper foil 90 is removed by etching.
  • a first thin film layer is formed on the surface of the first conductive layer 21 away from the second conductive layer 22, and formed in the first thin film layer through a laser drilling or mechanical drilling process along the thickness direction of the substrate.
  • the first opening 111 of the first thin film layer is used to form a first insulating layer 11 covering the first surface 1 of the substrate; wherein, the first opening 111 exposes a part of the first conductive layer 21 as the first pad 211.
  • a second thin film layer is formed on the surface of the second conductive layer 22 away from the first conductive layer 21, and formed in the second thin film layer through a laser drilling or mechanical drilling process along the thickness direction of the substrate.
  • the second opening 121 of the second film layer forms a second insulating layer 12 covering the second surface 2 of the substrate opposite to the first surface 1; wherein, the second opening 121 exposes a portion of the second conductive layer 22 As the second pad 221.
  • the first conductive stop 41 is formed by an electroplating process or an electroless plating process.
  • the first conductive stop 41 blocks the bottom of the first opening 111 and the first conductive stop 41 is electrically connected to the first pad 211. connection.
  • the second conductive stopper 42 is formed by an electroplating process or an electroless plating process.
  • the second conductive stopper 42 blocks the bottom of the second opening 121 and the second conductive stopper 42 is electrically connected to the second pad 221. connection.
  • the height h1 of the first conductive stop 41 in the first opening 111 is greater than the depth h2 of the first opening 111.
  • the height h3 of the second conductive stopper 42 in the second opening 121 is greater than the depth h4 of the second opening 121.
  • the thickness of the first conductive stop 41 and the second conductive stop 42 is increased.
  • the thickness of the first pad 211 and the second pad 221 is increased to a certain extent, thereby improving the resistance to electromigration of the pad, and packaging the substrate and the chip of the present application can improve the stress and high power consumption of the packaging structure The reliability of the situation.
  • the preparation method of the substrate further includes:
  • both the first conductive block 41 and the second conductive block 42 include a body layer and a protective layer covering the body layer, and the protective layer is obtained after surface treatment of the body layer.
  • the body layer of the first conductive stop 41 and the second conductive stop 42 can be protected from contamination and oxidation, so as to ensure the stability of the welding of components Sex.
  • the embodiment of the present application also provides a package structure, including a chip and a substrate for carrying the chip, as shown in FIG. 2a, FIG. 2b, FIG. 6, FIG. 7, FIG. 8, FIG. 18, and FIG.
  • the surface 1 is covered with a first insulating layer 11, the substrate is provided with a first pad 211 inside the first insulating layer 11; a first opening 111 is provided on the first insulating layer 11, and the bottom of the first opening 111 leads to the first Pad 211; wherein, the first insulating layer 11 is composed of a solid thermally cured dielectric polymer.
  • the substrate further includes a first conductive stopper 41, the first conductive stopper 41 blocks the bottom of the first opening 111, and the first conductive stopper 41 is electrically connected to the first pad 211.
  • the height h1 of the first conductive block 41 in the first opening 111 is greater than the depth h2 of the first opening 111.
  • the height h1 of the first conductive block 41 in the first opening 111 is equal to the depth h2 of the first opening 111.
  • the height h1 of the first conductive block 41 in the first opening 111 is smaller than the depth h2 of the first opening 111.
  • a solid thermosetting dielectric polymer material is used instead of green oil as the material of the first insulating layer 11.
  • electroplating and electroless plating processes are selected to generate the first conductive stop 41 on the first pad 211.
  • the plating solution may be contaminated due to foreign matter generated on the surface of the green oil, which affects electroplating or chemical plating. The quality of plating.
  • the first insulating layer 11 is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, and a ceramic powder reinforced modified epoxy resin film .
  • the second surface 2 of the substrate opposite to the first surface 1 is covered with a second insulating layer 12, and the substrate is provided with The second pad 221; the second insulating layer 12 is provided with a second opening 121, and the bottom of the second opening 121 leads to the second pad 221; wherein the second insulating layer 12 is made of a solid thermally cured dielectric polymer.
  • the substrate further includes a second conductive stopper 42, the second conductive stopper 42 blocks the bottom of the second opening 121, and the second conductive stopper 42 is electrically connected to the second pad 221.
  • the height h3 of the second conductive block 42 in the second opening 121 is greater than the depth h4 of the second opening 121.
  • the height h3 of the second conductive block 42 in the second opening 121 is equal to the depth h4 of the second opening 121.
  • the height h3 of the second conductive block 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
  • thermosetting dielectric polymer material is used instead of green oil as the material of the second insulating layer 12.
  • the second insulating layer 12 is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, and a ceramic powder reinforced modified epoxy resin film .

Abstract

Provided are a packaging structure and a preparation method therefor, wherein same relate to the technical field of microelectronic packaging, and are used for solving the problem that solder will penetrate through a crack on a solder resist layer after being melted. The packaging structure comprises a chip and a substrate for carrying the chip. A first surface of the substrate is covered with a first insulating layer, the substrate is provided with a first pad on an inner side of the first insulating layer, a first opening is provided in the first insulating layer, and the bottom of the first opening leads to the first pad. The substrate further comprises a first conductive stop, wherein the first conductive stop blocks the bottom of the first opening, and same is electrically connected to the first pad; and the height of the first conductive stop in the first opening is less than the depth of the first opening.

Description

封装结构及其制备方法Packaging structure and preparation method thereof 技术领域Technical field
本申请涉及微电子封装技术领域,尤其涉及一种封装结构及其制备方法。This application relates to the field of microelectronic packaging technology, and in particular to a packaging structure and a preparation method thereof.
背景技术Background technique
覆晶技术因具有缩小芯片封装面积及缩短讯号传输路径等优点,目前已经广泛应用于芯片封装领域。例如:芯片尺寸构装(chip scale package,CSP)、芯片直接贴附封装(direct chip attached,DCA)以及多芯片模块封装(multi-chip module,MCM)等型态的封装模块,其均可利用覆晶技术而达到封装的目的。Flip-chip technology has been widely used in the field of chip packaging due to its advantages such as reducing the chip packaging area and shortening the signal transmission path. For example: chip scale package (CSP), direct chip attached (DCA) and multi-chip module (MCM) package modules, all of which can be used Flip chip technology to achieve the purpose of packaging.
在覆晶封装制程以及可靠性测试过程中,温度会有较大范围的变化。这样一来,如图1所示,由于芯片硅材料与基板有机材料之间的热膨胀系数的差异甚大或受热不对称,结合焊料30融化后具有流动性的特性,会导致阻焊层10和焊盘20之间形成IMC(intermetallic compound,介面金属共化物),而阻焊层10与焊盘20之间的IMC沿水平方向(与基板的厚度方向垂直)持续生长,导致焊盘20被消耗而减薄,融化后的焊料30顺着IMC沿着水平方向扩张形成切口(undercut),进而导致阻焊层10上出现裂纹101。During the flip chip packaging process and reliability testing process, the temperature will vary widely. As a result, as shown in Figure 1, due to the large difference in thermal expansion coefficient or asymmetrical heating between the silicon material of the chip and the organic material of the substrate, the fluidity characteristic of the combined solder 30 after melting will cause the solder mask 10 and the solder IMC (intermetallic compound) is formed between the pads 20, and the IMC between the solder resist layer 10 and the pad 20 continues to grow in the horizontal direction (perpendicular to the thickness direction of the substrate), causing the pad 20 to be consumed. Thinning, the melted solder 30 expands along the IMC in the horizontal direction to form an undercut, which in turn causes cracks 101 on the solder resist layer 10.
这样一来,融化后的焊料30,会沿着裂纹101渗透,出现与其他导电结构连接的情况,从而导致相邻导电结构短路,影响整个器件的可靠性。As a result, the melted solder 30 will penetrate along the crack 101 and be connected to other conductive structures, which will cause a short circuit in adjacent conductive structures and affect the reliability of the entire device.
发明内容Summary of the invention
本申请提供了一种封装结构及其制备方法,用于解决焊料溶化后,会沿着阻焊层上的裂纹渗透的问题。This application provides a package structure and a preparation method thereof, which are used to solve the problem that the solder will penetrate along the cracks on the solder resist after melting.
为达到上述目的,本申请采用如下技术方案:In order to achieve the above objectives, this application adopts the following technical solutions:
本申请的第一方面,提供一种封装结构,包括芯片,以及用于承载芯片的基板,基板的第一表面覆盖有第一绝缘层;基板在第一绝缘层的内侧设置有第一焊盘,第一绝缘层上设置有第一开口,第一开口的底部通向第一焊盘;基板还包括第一导电挡块,第一导电挡块堵塞第一开口的底部,第一导电挡块与第一焊盘电连接;其中,第一导电挡块在第一开口中的高度小于第一开口的深度。本申请提供的封装结构,基板通过在贯穿第一绝缘层的第一开口内设置第一辅助焊盘,并使第一辅助焊盘堵塞第一开口的底部。这样一来,在封装过程中,焊料与第一导电挡块连接,溶化后的焊料几乎不会流动到第一绝缘层和第一焊盘之间,第一绝缘层与第一焊盘之间不会形成沿水平方向生长的IMC,第一绝缘层上不会出现裂纹。从而可以避免因焊液流动导致相邻导电结构互相连接的问题,提高整个器件的可靠性。此外,由于第一导电挡块与第一焊盘电连接,可以将第一导电挡块也看作第一焊盘的一部分,因而相当于提高了第一焊盘的厚度,从而可提高第一焊盘的抗电迁移能力,将本申请的基板与芯片封装后,可提升封装结构在应力和高功耗情况下的可靠性。而且,由于第一导电挡块 在第一开口中的高度小于第一开口的深度,使得焊料可陷入第一绝缘层的第一开口中,因此,可提高基板的吸焊量,以更好的缓冲芯片与基板之间的热膨胀系数失配,减少封装整体的应力,此外,还可以避免预置焊球设置过程中产生滑动错位及后续焊接过程中的对位不准,造成虚焊,影响整个芯片贴装良率的问题。In a first aspect of the present application, a package structure is provided, which includes a chip and a substrate for carrying the chip. The first surface of the substrate is covered with a first insulating layer; the substrate is provided with a first pad inside the first insulating layer , The first insulating layer is provided with a first opening, and the bottom of the first opening leads to the first pad; the substrate further includes a first conductive stopper, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper It is electrically connected to the first pad; wherein the height of the first conductive block in the first opening is smaller than the depth of the first opening. In the package structure provided by the present application, the substrate is provided with a first auxiliary pad in a first opening penetrating the first insulating layer, and the first auxiliary pad blocks the bottom of the first opening. In this way, during the packaging process, the solder is connected to the first conductive block, and the melted solder hardly flows between the first insulating layer and the first pad, and between the first insulating layer and the first pad No IMC that grows in the horizontal direction will be formed, and no cracks will appear on the first insulating layer. Therefore, the problem of interconnection of adjacent conductive structures due to the flow of soldering liquid can be avoided, and the reliability of the entire device can be improved. In addition, since the first conductive stopper is electrically connected to the first pad, the first conductive stopper can also be regarded as a part of the first pad, which is equivalent to increasing the thickness of the first pad, thereby increasing the first pad. The anti-electromigration ability of the pad can improve the reliability of the package structure under stress and high power consumption after the substrate and chip of the present application are packaged. Moreover, since the height of the first conductive stopper in the first opening is smaller than the depth of the first opening, the solder can be trapped in the first opening of the first insulating layer. Therefore, the soldering capacity of the substrate can be increased to better The thermal expansion coefficient mismatch between the chip and the substrate is buffered to reduce the overall stress of the package. In addition, it can also avoid sliding misalignment during the setting of the preset solder balls and inaccurate alignment during the subsequent soldering process, resulting in false soldering and affecting the entire The problem of chip placement yield.
可选的,芯片为裸片(Die)。Optionally, the chip is a die.
可选的,芯片为将一个或多个裸片封装后得到的封装实体。Optionally, the chip is a packaging entity obtained by packaging one or more dies.
可选的,第一表面为基板靠近芯片的表面。可解决基板与芯片封装时存在的问题。Optionally, the first surface is the surface of the substrate close to the chip. It can solve the problems existing in substrate and chip packaging.
可选的,基板还包括设置在第一绝缘层内侧的第一导电层,第一导电层包括第一焊盘。Optionally, the substrate further includes a first conductive layer disposed inside the first insulating layer, and the first conductive layer includes a first pad.
可选的,第一导电挡块还与第一开口的侧壁接触。可较好的避免焊液流动至第一焊盘与第一绝缘层之间。Optionally, the first conductive stopper is also in contact with the sidewall of the first opening. It can better prevent the solder from flowing between the first pad and the first insulating layer.
可选的,第一绝缘层由固态热固化介电聚合物构成。第一绝缘层由固态热固化介电聚合物构成,可避免第一绝缘层对第一导电挡块的形成产生影响。Optionally, the first insulating layer is composed of a solid thermally cured dielectric polymer. The first insulating layer is composed of a solid thermosetting dielectric polymer, which can prevent the first insulating layer from affecting the formation of the first conductive block.
可选的,第一绝缘层为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、双马来酰亚胺-三嗪树脂薄膜或陶瓷粉增强改性环氧树脂薄膜中的一种。Optionally, the first insulating layer is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, or a ceramic powder reinforced modified epoxy resin film.
可选的,第一导电挡块包括本体层,本体层的材料包括铜或铜合金。为了最大程度的提升第一焊盘的抗电迁移能力,选取第一辅助焊盘本体层的材料包括铜或铜合金。Optionally, the first conductive block includes a body layer, and the material of the body layer includes copper or copper alloy. In order to maximize the electromigration resistance of the first pad, the material of the first auxiliary pad body layer is selected to include copper or copper alloy.
在此基础上,可选的,第一导电挡块还包括位于本体层远离第一焊盘一侧的保护层,保护层覆盖本体层;保护层用于防止本体层氧化。保护层可避免第一辅助焊盘的本体层表面被污染和氧化,以保证元器件焊接的可靠性。On this basis, optionally, the first conductive stopper further includes a protective layer located on the side of the body layer away from the first pad, the protective layer covers the body layer; the protective layer is used to prevent oxidation of the body layer. The protective layer can prevent the surface of the body layer of the first auxiliary pad from being contaminated and oxidized, so as to ensure the reliability of component welding.
可选的,基板的与第一表面相对的第二表面覆盖有第二绝缘层,第二绝缘层内侧设置有第二焊盘,第二绝缘层上设置有第二开口,第二开口的底部通向第二焊盘。Optionally, the second surface of the substrate opposite to the first surface is covered with a second insulating layer, a second pad is arranged inside the second insulating layer, a second opening is arranged on the second insulating layer, and the bottom of the second opening Lead to the second pad.
在此基础上,可选的,基板还包括第二导电挡块,第二导电挡块堵塞第二开口的底部,第二导电挡块与第二焊盘电连接;其中,第二导电挡块在第二开口中的高度小于第二开口的深度。通过在贯穿第二绝缘层的第二开口内设置第二辅助焊盘,并使第二辅助焊盘堵塞第二开口的底部,这样一来,在封装过程中,焊料与第二导电挡块连接,溶化后的焊料几乎不会流动到第二绝缘层和第二焊盘之间,第二绝缘层与第二焊盘之间不会形成沿水平方向生长的IMC,第二绝缘层上不会出现裂纹,从而可以避免因焊料溶化后流动导致相邻导电结构互相连接的问题,提高整个器件的可靠性。此外,由于第二导电挡块与第二焊盘电连接,可以将第二导电挡块也看作第二焊盘的一部分,因而相当于提高了第二焊盘的厚度,从而可提高第二焊盘的抗电迁移能力,将本申请的基板与芯片进行封装形成的封装结构,可提升封装结构在应力和高功耗情况下的可靠性。而且,由于第二导电挡块在第二开口中的高度小于第二开口的深度,使得焊料可陷入第二绝缘层的第二开口中,可提高基板的吸焊量,以更好的缓冲芯片与基板之间的热膨胀系数失配,减少封装整体的应力。还可以避免预置焊球设置过程中产生滑动错位及后续焊接过程中的对位不准,造成虚焊,影响整个芯片贴装良率的问题。On this basis, optionally, the substrate further includes a second conductive stopper, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad; wherein, the second conductive stopper The height in the second opening is smaller than the depth of the second opening. By arranging a second auxiliary pad in the second opening that penetrates the second insulating layer, and making the second auxiliary pad block the bottom of the second opening, the solder is connected to the second conductive stopper during the packaging process , The melted solder will hardly flow between the second insulating layer and the second pad, no horizontal IMC will be formed between the second insulating layer and the second pad, and no IMC will be formed on the second insulating layer. Cracks occur, thereby avoiding the problem of interconnection of adjacent conductive structures caused by the flow of the solder after melting, and improving the reliability of the entire device. In addition, since the second conductive stopper is electrically connected to the second pad, the second conductive stopper can also be regarded as a part of the second pad, which is equivalent to increasing the thickness of the second pad, thereby increasing the second The anti-electromigration ability of the pad, and the packaging structure formed by packaging the substrate and the chip of the present application can improve the reliability of the packaging structure under stress and high power consumption. Moreover, since the height of the second conductive stopper in the second opening is smaller than the depth of the second opening, the solder can sink into the second opening of the second insulating layer, which can increase the amount of soldering of the substrate to better buffer the chip The thermal expansion coefficient mismatch with the substrate reduces the overall stress of the package. It can also avoid the problem of sliding misalignment during the setting process of the preset solder balls and misalignment in the subsequent soldering process, resulting in false soldering and affecting the overall chip mounting yield.
可选的,基板为封装基板,封装基板还包括设置在第一焊盘和第二焊盘之间的重 布线层。在此情况下,封装基板在制备时,采用可脱离的载板作为承载体,制作无核心层封装基板结构。Optionally, the substrate is a packaging substrate, and the packaging substrate further includes a redistribution layer disposed between the first pad and the second pad. In this case, when the packaging substrate is prepared, a detachable carrier is used as a carrier to produce a core-layer-less packaging substrate structure.
可选的,基板为封装基板,封装基板还包括:设置在第一焊盘和第二焊盘之间的核心层;设置在核心层与第一焊盘之间的第一重布线层;设置在核心层与第二焊盘之间的第二重布线层。Optionally, the substrate is a packaging substrate, and the packaging substrate further includes: a core layer provided between the first pad and the second pad; a first redistribution layer provided between the core layer and the first pad; The second rewiring layer between the core layer and the second pad.
第二方面,提供一种封装结构,包括芯片,以及用于承载芯片的基板,基板的第一表面覆盖有第一绝缘层;基板在第一绝缘层的内侧设置有第一焊盘;第一绝缘层上设置有第一开口,第一开口的底部通向第一焊盘;基板的与第一表面相对的第二表面覆盖有第二绝缘层;基板在第二绝缘层内侧设置有第二焊盘;第二绝缘层上设置有第二开口,第二开口的底部通向第二焊盘;基板还包括第一导电挡块和第二导电挡块;第一导电挡块堵塞第一开口的底部,第一导电挡块与第一焊盘电连接;第二导电挡块堵塞第二开口的底部,第二导电挡块与第二焊盘电连接。通过在基板的两个表面均设置导电挡块,可提高两侧焊盘的抗电迁移能力,将本申请的基板与芯片封装形成的封装结构,可提升封装结构在应力和高功耗情况下的可靠性。In a second aspect, a package structure is provided, which includes a chip and a substrate for carrying the chip. The first surface of the substrate is covered with a first insulating layer; the substrate is provided with a first pad on the inner side of the first insulating layer; The insulating layer is provided with a first opening, and the bottom of the first opening leads to the first pad; the second surface of the substrate opposite to the first surface is covered with a second insulating layer; the substrate is provided with a second insulating layer inside the second insulating layer A pad; a second opening is provided on the second insulating layer, and the bottom of the second opening leads to the second pad; the substrate also includes a first conductive stopper and a second conductive stopper; the first conductive stopper blocks the first opening The first conductive block is electrically connected to the first pad; the second conductive block blocks the bottom of the second opening, and the second conductive block is electrically connected to the second pad. By providing conductive stoppers on both surfaces of the substrate, the resistance to electromigration of the pads on both sides can be improved, and the packaging structure formed by packaging the substrate and the chip of the present application can improve the packaging structure under stress and high power consumption. Reliability.
可选的,第一导电挡块在第一开口中的高度大于第一开口的深度。第一导电挡块的厚度较厚,即相当于增加了第一焊盘的厚度,可最大程度的提高第一焊盘的抗电迁移能力。Optionally, the height of the first conductive block in the first opening is greater than the depth of the first opening. The thickness of the first conductive block is relatively thick, which is equivalent to increasing the thickness of the first pad, which can maximize the anti-electromigration ability of the first pad.
可选的,第二导电挡块在第二开口中的高度大于第二开口的深度。第二导电挡块的厚度较厚,即相当于增加了第二焊盘的厚度,可最大程度的提高第二焊盘的抗电迁移能力。Optionally, the height of the second conductive block in the second opening is greater than the depth of the second opening. The thickness of the second conductive block is thicker, which is equivalent to increasing the thickness of the second pad, which can maximize the anti-electromigration ability of the second pad.
第三方面,提供一种封装结构包括芯片,以及用于承载芯片的基板,基板的第一表面覆盖有第一绝缘层;基板在第一绝缘层的内侧设置有第一焊盘,第一绝缘层上设置有第一开口,第一开口的底部通向第一焊盘;基板还包括第一导电挡块,第一导电挡块堵塞第一开口的底部,第一导电挡块与第一焊盘电连接;其中,第一绝缘层由固态热固化介电聚合物构成。为了避免在第一绝缘层的材料影响第一导电挡块的形成,可选用固态热固化介电聚合物材料取代绿油作为第一绝缘层的材料。In a third aspect, there is provided a package structure including a chip and a substrate for carrying the chip. The first surface of the substrate is covered with a first insulating layer; the substrate is provided with a first pad inside the first insulating layer, and the first insulating layer The layer is provided with a first opening, and the bottom of the first opening leads to the first pad; the substrate further includes a first conductive stopper, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is connected to the first welding pad. The disc is electrically connected; wherein the first insulating layer is composed of a solid thermally cured dielectric polymer. In order to prevent the material of the first insulating layer from affecting the formation of the first conductive block, a solid thermal curing dielectric polymer material can be used instead of green oil as the material of the first insulating layer.
可选的,第一绝缘层为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、双马来酰亚胺-三嗪树脂薄膜或陶瓷粉增强改性环氧树脂薄膜中的一种。Optionally, the first insulating layer is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, or a ceramic powder reinforced modified epoxy resin film.
第四方面,提供一种封装结构的制备方法,包括形成芯片、以及用于承载芯片的基板;形成基板包括:形成第一导电层;形成覆盖第一导电层的第一薄膜层,通过激光钻孔或机械钻孔工艺在第一薄膜层上形成第一开口,以形成覆盖在基板的第一表面的第一绝缘层;其中,第一开口露出第一导电层中的部分作为第一焊盘;通过化学镀工艺和电镀工艺形成第一导电挡块,第一导电挡块堵塞第一开口的底部,第一导电挡块与第一焊盘电连接;其中,第一导电挡块在第一开口中的高度小于第一开口的深度。本申请通过激光钻孔或机械钻孔工艺在薄膜层中形成沿基板厚度方向贯穿该膜层第一开口,露出第一焊盘。进一步的,采用化学镀工艺和电镀工艺形成第一导电挡块,可根据需要调整第一导电挡块的厚度,适用范围广。而若采用研磨技术,则无法得到本发明的结构。In a fourth aspect, a method for preparing a package structure is provided, which includes forming a chip and a substrate for carrying the chip; forming the substrate includes: forming a first conductive layer; forming a first thin film layer covering the first conductive layer by laser drilling A hole or mechanical drilling process forms a first opening on the first thin film layer to form a first insulating layer covering the first surface of the substrate; wherein the first opening exposes a part of the first conductive layer as a first pad The first conductive stopper is formed by the electroless plating process and the electroplating process, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad; wherein, the first conductive stopper is in the first The height in the opening is smaller than the depth of the first opening. In the present application, a first opening is formed in the thin film layer along the thickness direction of the substrate through a laser drilling or mechanical drilling process to expose the first pad. Further, the electroless plating process and the electroplating process are used to form the first conductive stopper, and the thickness of the first conductive stopper can be adjusted as required, and the application range is wide. However, if grinding technology is used, the structure of the present invention cannot be obtained.
可选的,形成基板还包括:采用化学锡、化学镍金、化学镍钯金、化学银中的至 少一种表面处理工艺对第一导电挡块远离第一焊盘的表面进行处理。通过对第一导电挡块进行表面处理后,可保护第一导电挡块的本体层不被污染和氧化,以保证元器件焊接的稳定性。Optionally, forming the substrate further includes: using at least one surface treatment process among chemical tin, chemical nickel gold, chemical nickel palladium gold, and chemical silver to process the surface of the first conductive block away from the first pad. After the surface treatment of the first conductive stopper is performed, the body layer of the first conductive stopper can be protected from contamination and oxidation, so as to ensure the stability of welding of components.
可选的,形成基板还包括:形成位于第一导电层远离基板的第一表面一侧的第二导电层;形成覆盖第二导电层的第二薄膜层,通过激光钻孔或机械钻孔工艺在第二薄膜层中上形成第二开口,以形成覆盖在基板的与第一表面相对的第二表面的第二绝缘层;其中,第二开口露出第二导电层中的部分作为第二焊盘;通过化学镀工艺和电镀工艺形成第二导电挡块,第二导电挡块堵塞第二开口的底部,第二导电挡块与第二焊盘电连接;其中,第二导电挡块在第二开口中的高度小于第二开口的深度。本申请通过激光钻孔或机械钻孔工艺在第二薄膜层中形成沿基板厚度方向贯穿该膜层第二开口,露出第二焊盘。进一步的,采用化学镀工艺和电镀工艺形成第二导电挡块,可根据需要调整第二导电挡块的厚度,适用范围广。Optionally, forming the substrate further includes: forming a second conductive layer located on the side of the first conductive layer away from the first surface of the substrate; forming a second thin film layer covering the second conductive layer by laser drilling or mechanical drilling process A second opening is formed in the second film layer to form a second insulating layer covering the second surface of the substrate opposite to the first surface; wherein the second opening exposes a part of the second conductive layer as a second solder Disk; a second conductive stopper is formed by an electroless plating process and an electroplating process, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad; wherein, the second conductive stopper is in the first The height of the two openings is smaller than the depth of the second opening. In the present application, a second opening is formed in the second thin film layer along the thickness direction of the substrate through a laser drilling or mechanical drilling process to expose the second pad. Further, the electroless plating process and the electroplating process are used to form the second conductive stopper, and the thickness of the second conductive stopper can be adjusted as required, and the application range is wide.
第五方面,提供一种封装结构的制备方法,包括形成芯片、以及用于承载芯片的基板;形成基板包括:分别形成沿基板厚度方向层叠设置的第一导电层和第二导电层;在第一导电层远离第二导电层的表面形成第一薄膜层,并通过激光钻孔或机械钻孔工艺在第一薄膜层上形成第一开口,以形成覆盖在基板的第一表面的第一绝缘层;其中,第一开口露出第一导电层中的部分作为第一焊盘;在第二导电层远离第一导电层的表面形成第二薄膜层,并通过激光钻孔或机械钻孔工艺在第二薄膜层上形成第二开口,以形成覆盖在基板的与第一表面相对的第二表面的第二绝缘层;其中,第二开口露出第二导电层中的部分作为第二焊盘;通过化学镀工艺和电镀工艺形成第一导电挡块,第一导电挡块堵塞第一开口的底部,第一导电挡块与第一焊盘电连接;通过化学镀工艺和电镀工艺形成第二导电挡块,第二导电挡块堵塞第二开口的底部,第二导电挡块与第二焊盘电连接。本申请通过激光钻孔或机械钻孔工艺在薄膜层中形成沿基板厚度方向贯穿第一薄膜层的第一开口和贯穿第二薄膜层的第二开口,分别露出第一焊盘和第二焊盘。进一步的,采用化学镀工艺和电镀工艺形成第一导电挡块和第二导电挡块,可根据需要调整第一导电挡块和第二导电挡块的厚度,适用范围广。而若采用研磨技术,则无法得到本发明的结构。In a fifth aspect, a method for preparing a package structure is provided, which includes forming a chip and a substrate for carrying the chip; forming the substrate includes: separately forming a first conductive layer and a second conductive layer stacked in a thickness direction of the substrate; A first thin film layer is formed on the surface of a conductive layer away from the second conductive layer, and a first opening is formed in the first thin film layer through a laser drilling or mechanical drilling process to form a first insulation covering the first surface of the substrate Wherein, the first opening exposes the part of the first conductive layer as the first pad; a second thin film layer is formed on the surface of the second conductive layer away from the first conductive layer, and is drilled by laser or mechanical drilling A second opening is formed on the second film layer to form a second insulating layer covering a second surface of the substrate opposite to the first surface; wherein the second opening exposes a part of the second conductive layer as a second pad; The first conductive stopper is formed by the electroless plating process and the electroplating process, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad; the second conductive stopper is formed by the chemical plating process and the electroplating process Stopper, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad. In the present application, a first opening penetrating through the first thin film layer and a second opening penetrating the second thin film layer along the thickness direction of the substrate are formed in the thin film layer through a laser drilling or mechanical drilling process, respectively exposing the first pad and the second solder. plate. Further, the electroless plating process and the electroplating process are used to form the first conductive stopper and the second conductive stopper, and the thickness of the first conductive stopper and the second conductive stopper can be adjusted as required, and the application range is wide. However, if grinding technology is used, the structure of the present invention cannot be obtained.
可选的,第一导电挡块在第一开口中的高度大于第一开口的深度。Optionally, the height of the first conductive block in the first opening is greater than the depth of the first opening.
可选的,第二导电挡块在第二开口中的高度大于第二开口的深度。Optionally, the height of the second conductive block in the second opening is greater than the depth of the second opening.
附图说明Description of the drawings
图1为现有技术提供的一种基板中焊料与焊盘之间的结构关系示意图;FIG. 1 is a schematic diagram of the structural relationship between solder and pads in a substrate provided by the prior art;
图2a为本发明实施例提供的一种基板的结构示意图一;FIG. 2a is a first structural diagram of a substrate provided by an embodiment of the present invention;
图2b为本发明实施例提供的一种基板的结构示意图二;2b is a second schematic diagram of the structure of a substrate provided by an embodiment of the present invention;
图3为本发明实施例提供的一种基板中焊料与焊盘之间的结构关系示意图;3 is a schematic diagram of the structural relationship between solder and pads in a substrate provided by an embodiment of the present invention;
图4为本发明实施例提供的一种化学镀工艺步骤示意图;4 is a schematic diagram of an electroless plating process step provided by an embodiment of the present invention;
图5为本发明实施例提供的一种电镀工艺步骤示意图;5 is a schematic diagram of an electroplating process step provided by an embodiment of the present invention;
图6为本发明实施例提供的一种基板的结构示意图三;FIG. 6 is a third structural diagram of a substrate provided by an embodiment of the present invention;
图7为本发明实施例提供的一种基板的结构示意图四;FIG. 7 is a fourth structural diagram of a substrate provided by an embodiment of the present invention;
图8为本发明实施例提供的一种基板的结构示意图五;FIG. 8 is a fifth structural diagram of a substrate provided by an embodiment of the present invention;
图9为本发明实施例提供的一种基板的制备方法的流程图一;FIG. 9 is a first flowchart of a method for preparing a substrate according to an embodiment of the present invention;
图10为本发明实施例提供的一种基板的制备过程示意图一;FIG. 10 is a first schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention;
图11a为本发明实施例提供的一种基板的制备过程示意图二;11a is a second schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention;
图11b为本发明实施例提供的一种基板的制备过程示意图三;11b is a third schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention;
图12为本发明实施例提供的一种基板的制备过程示意图四;12 is a fourth schematic diagram of a preparation process of a substrate provided by an embodiment of the present invention;
图13为本发明实施例提供的一种基板的制备方法的流程图二;13 is a second flowchart of a method for preparing a substrate according to an embodiment of the present invention;
图14为本发明实施例提供的一种基板的制备方法的流程图三;14 is a third flowchart of a method for preparing a substrate provided by an embodiment of the present invention;
图15a为本发明实施例提供的另一种基板的制备过程示意图一;15a is a schematic diagram 1 of the preparation process of another substrate provided by an embodiment of the present invention;
图15b为本发明实施例提供的另一种基板的制备过程示意图二;15b is a second schematic diagram of the preparation process of another substrate provided by an embodiment of the present invention;
图15c为本发明实施例提供的另一种基板的制备过程示意图三;15c is a third schematic diagram of the preparation process of another substrate provided by an embodiment of the present invention;
图16为本发明实施例提供的一种基板的制备方法的流程图四;16 is a fourth flowchart of a method for preparing a substrate provided by an embodiment of the present invention;
图17为本发明实施例提供的一种基板的制备方法的流程图五;17 is a fifth flowchart of a method for preparing a substrate provided by an embodiment of the present invention;
图18为本发明实施例提供的一种基板的结构示意图六;18 is a sixth structural diagram of a substrate provided by an embodiment of the present invention;
图19为本发明实施例提供的一种基板的结构示意图七;FIG. 19 is a seventh structural diagram of a substrate provided by an embodiment of the present invention;
图20为本发明实施例提供的一种基板的制备方法的流程图六;20 is a sixth flowchart of a method for preparing a substrate according to an embodiment of the present invention;
图21为本发明实施例提供的再一种基板的制备过程示意图一;21 is a schematic diagram 1 of another substrate preparation process provided by an embodiment of the present invention;
图22为本发明实施例提供的再一种基板的制备过程示意图二;22 is a second schematic diagram of the preparation process of still another substrate provided by an embodiment of the present invention;
图23为本发明实施例提供的再一种基板的制备过程示意图三;FIG. 23 is a third schematic diagram of a preparation process of another substrate provided by an embodiment of the present invention;
图24为本发明实施例提供的再一种基板的制备过程示意图四;24 is a fourth schematic diagram of the preparation process of another substrate provided by an embodiment of the present invention;
图25为本发明实施例提供的一种基板的制备方法的流程图七。FIG. 25 is a seventh flowchart of a method for preparing a substrate according to an embodiment of the present invention.
附图标记:Reference signs:
10-阻焊层;101-裂纹;20-焊盘;30-焊料;1-第一表面;11-第一绝缘层;111-第一开口;112-第一薄膜层;21-第一导电层;211-第一焊盘;41-第一导电挡块;411-金属层;412-铜膜层;413-干膜;2-第二表面;12-第二绝缘层;121-第二开口;122-第二薄膜层;22-第二导电层;221-第二焊盘;42-第二导电挡块;50-核心层;51-通孔;52-通路;53-孔塞;60-重布线层;61-第一重布线层;62-第二重布线层;63-介电层;64-金属布线层;70-支撑板;80-支撑铜箔;90-超薄铜箔。10- solder mask; 101-crack; 20-pad; 30-solder; 1-first surface; 11-first insulating layer; 111-first opening; 112-first film layer; 21-first conductive Layer; 211-first pad; 41-first conductive block; 411-metal layer; 412-copper film layer; 413-dry film; 2-second surface; 12-second insulating layer; 121-second Opening; 122-second film layer; 22-second conductive layer; 221-second pad; 42-second conductive block; 50-core layer; 51-through hole; 52-via; 53-hole plug; 60-rewiring layer; 61-first rewiring layer; 62-second rewiring layer; 63-dielectric layer; 64-metal wiring layer; 70-supporting board; 80-supporting copper foil; 90-ultra-thin copper Foil.
具体实施方式detailed description
除非另作定义,本申请使用的ABF技术术语或者科学术语应当为本领域技术人员所理解的通常意义。本申请说明书以及权利要求书中使用的术语“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请实施例的描述中,除非另有说明,“多个”的含义是两个或两个以上。Unless otherwise defined, the ABF technical terms or scientific terms used in this application shall have the usual meanings understood by those skilled in the art. The terms "first", "second" and similar words used in the specification and claims of this application do not denote any order, quantity or importance, but are only used to distinguish different components. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present application, unless otherwise specified, "plurality" means two or more.
基板是半导体芯片封装的载体,作为集成电路(Integrated Circuit,IC)芯片和印制电路板(Printed Circuit Board,PCB)的连接体,用于实现IC与PCB之间的连接。The substrate is the carrier of the semiconductor chip package, and serves as a connecting body between an integrated circuit (IC) chip and a printed circuit board (PCB), and is used to realize the connection between the IC and the PCB.
基板上下相对的两个表面均设置有外部引脚(焊球或焊盘),基板一个表面上的外部引脚连接IC,另一个表面上的外部引脚连接PCB。The two opposite surfaces of the substrate are provided with external pins (solder balls or pads). The external pins on one surface of the substrate are connected to the IC, and the external pins on the other surface are connected to the PCB.
示例一种半导体封装技术:将IC裸片放置在一块基板上,将IC上的所有引脚通过倒装芯片技术连接到基板第一表面上的外部引脚上,然后将IC制作成封装体,再通 过封装体上的外部引脚(基板第二表面上的外部引脚)连接到PCB上。IC与PCB连接,通过PCB上的导线与其他器件相连接,从而实现内部芯片与外部电路的连接。An example of a semiconductor packaging technology: Place the IC die on a substrate, connect all the pins on the IC to the external pins on the first surface of the substrate by flip chip technology, and then make the IC into a package. It is then connected to the PCB through external pins on the package body (external pins on the second surface of the substrate). The IC is connected to the PCB, and is connected to other devices through wires on the PCB, thereby realizing the connection between the internal chip and the external circuit.
本申请的实施例提供一种封装结构,包括芯片,以及用于承载芯片的基板,如图2a和图2b所示,基板的第一表面1覆盖有第一绝缘层11,基板在第一绝缘层11的内侧设置有第一焊盘211,第一绝缘层11上设置有第一开口111,第一开口111的底部通向第一焊盘211。The embodiment of the present application provides a package structure including a chip and a substrate for carrying the chip. As shown in FIG. 2a and FIG. 2b, the first surface 1 of the substrate is covered with a first insulating layer 11, and the substrate is in the first insulating layer. A first pad 211 is provided on the inner side of the layer 11, a first opening 111 is provided on the first insulating layer 11, and the bottom of the first opening 111 leads to the first pad 211.
基板还包括第一导电挡块41,第一导电挡块41堵塞第一开口111的底部,第一导电挡块41与第一焊盘211电连接;其中,第一导电挡块41在第一开口中的高度h1小于第一开口的深度h2。The substrate further includes a first conductive stopper 41, the first conductive stopper 41 blocks the bottom of the first opening 111, and the first conductive stopper 41 is electrically connected to the first pad 211; wherein, the first conductive stopper 41 is in the first The height h1 in the opening is smaller than the depth h2 of the first opening.
可以理解的是,基板的第一表面1覆盖有第一绝缘层11,即,无需对基板进行分解,即可直接看到第一绝缘层11。基于此,第一绝缘层11的内侧即为第一绝缘层11朝向基板内部的一侧。由于第一开口111贯穿第一绝缘层11,因此,位于第一开口111内的第一导电挡块41与第一焊盘211直接接触。第一表面1例如可以为基板靠近芯片的表面。It can be understood that the first surface 1 of the substrate is covered with the first insulating layer 11, that is, the first insulating layer 11 can be directly seen without disassembling the substrate. Based on this, the inner side of the first insulating layer 11 is the side of the first insulating layer 11 facing the inside of the substrate. Since the first opening 111 penetrates the first insulating layer 11, the first conductive stop 41 located in the first opening 111 directly contacts the first pad 211. The first surface 1 may be, for example, the surface of the substrate close to the chip.
另外,第一导电挡块41堵塞第一开口111的底部,可以是如图2b所示,第一导电挡块41与第一开口111的侧壁不接触,仅堵塞第一开口111的底部即可。也可以是如图2a所示,第一导电挡块41还与第一开口111的侧壁接触,例如,第一导电挡块41嵌入第一开口111内。In addition, the first conductive block 41 blocks the bottom of the first opening 111. As shown in FIG. 2b, the first conductive block 41 does not contact the side wall of the first opening 111, and only blocks the bottom of the first opening 111. can. It may also be as shown in FIG. 2 a that the first conductive stop 41 is also in contact with the side wall of the first opening 111, for example, the first conductive stop 41 is embedded in the first opening 111.
如图3所示,第一导电挡块41堵塞第一开口111的底部,由于焊液无法从第一开口111漏到第一焊盘211上,因此,可避免焊料融化后,焊液沿着第一开口111的侧壁流至第一焊盘211处。其中,第一开口111的底部是指,第一开口111靠近第一焊盘211的位置处。As shown in FIG. 3, the first conductive stop 41 blocks the bottom of the first opening 111. Since the solder cannot leak from the first opening 111 to the first pad 211, it can prevent the solder from melting along The sidewall of the first opening 111 flows to the first pad 211. The bottom of the first opening 111 refers to a position where the first opening 111 is close to the first pad 211.
可选的,第一绝缘层11的材料为绿油(油墨)。Optionally, the material of the first insulating layer 11 is green oil (ink).
但是,在本发明可选择的实施例中,由于要使得第一导电挡块41在第一开口111的高度小于第一开口111的深度,在加工时,通常会选择电镀和化学镀的工艺在第一焊盘211上生成第一导电挡块41。当使用电镀和化学镀的方式来生成第一导电挡块41时,如果继续使用由绿油构成的第一绝缘层11,有可能因为绿油表面生成的异物导致镀液受到污染,影响电镀或化学镀的质量。为了解决这一问题,可以考虑用固态热固化介电聚合物(thermocuring solid-state dielectric polymer)材料取代绿油作为第一绝缘层11的材料。固态热固化介电聚合物可以为半固化片、聚酰亚胺(polyimide,PI)薄膜、聚苯并噁唑(polybenzoxazole,PBO)薄膜、双马来酰亚胺-三嗪树脂(bismaleimide triazine,BT)薄膜、陶瓷粉增强改性环氧树脂(ajinomoto build up film,ABF)薄膜等中的一种。However, in an alternative embodiment of the present invention, since the height of the first conductive stop 41 at the first opening 111 is to be smaller than the depth of the first opening 111, during processing, electroplating and electroless plating are usually selected. A first conductive stop 41 is formed on the first pad 211. When electroplating and electroless plating are used to generate the first conductive stop 41, if the first insulating layer 11 made of green oil continues to be used, it is possible that foreign matter generated on the surface of the green oil may cause the plating solution to be contaminated and affect electroplating or The quality of electroless plating. In order to solve this problem, a thermocuring solid-state dielectric polymer (thermocuring solid-state dielectric polymer) material can be considered as the material of the first insulating layer 11 instead of green oil. The solid-state thermally cured dielectric polymer can be a prepreg, polyimide (PI) film, polybenzoxazole (PBO) film, bismaleimide triazine (BT) Film, ceramic powder reinforced modified epoxy resin (ajinomoto build up film, ABF) film, etc.
第一导电挡块41的材料可以包括铜、镍、锡、金、银、铜合金或铜锡合金等导电材料中的至少一种。第一导电挡块41可以通过化学镀和电镀等工艺形成,以使第一导电挡块41的厚度小于第一绝缘层11的厚度。The material of the first conductive block 41 may include at least one of conductive materials such as copper, nickel, tin, gold, silver, copper alloy, or copper-tin alloy. The first conductive stop 41 may be formed by processes such as electroless plating and electroplating, so that the thickness of the first conductive stop 41 is smaller than the thickness of the first insulating layer 11.
可选的,如图2a和图2b所示,基板包括设置在第一绝缘层11内侧的第一导电层21,第一导电层21包括第一焊盘211。Optionally, as shown in FIGS. 2 a and 2 b, the substrate includes a first conductive layer 21 arranged inside the first insulating layer 11, and the first conductive layer 21 includes a first pad 211.
需要说明的是,本申请实施例中以基板为封装基板为例进行说明,但所有需要用 到焊盘的封装结构都适用于本申请。It should be noted that, in the embodiments of the present application, the substrate is a packaging substrate as an example for description, but all packaging structures that require the use of pads are applicable to the present application.
本申请提供的封装结构,基板通过在贯穿第一绝缘层11的第一开口111内设置第一导电挡块41,并使第一导电挡块41堵塞第一开口111的底部,这样一来,在封装过程中,焊料与第一导电挡块41连接,溶化后的焊料几乎不会流动到第一绝缘层11和第一焊盘211之间,第一绝缘层11与第一焊盘211之间不会形成沿水平方向生长的IMC(intermetallic compound,介面金属共化物),第一绝缘层11上不会出现裂纹。从而可以避免因焊液流动导致相邻导电结构互相连接的问题,提高整个器件的可靠性。此外,由于第一导电挡块41与第一焊盘211电连接,可以将第一导电挡块41也看作第一焊盘211的一部分,因而相当于提高了第一焊盘211的厚度,从而可提高第一焊盘211的抗电迁移能力,将本申请的基板与芯片封装后,可提升封装结构在应力和高功耗情况下的可靠性。而且,由于第一导电挡块41在第一开口111中的高度h1小于第一开口111的深度h2,使得焊料可陷入第一绝缘层11的第一开口111中,因此,可提高基板的吸焊量,以更好的缓冲芯片与基板之间的热膨胀系数失配,减少封装整体的应力,此外,还可以避免预置焊球设置过程中产生滑动错位及后续焊接过程中的对位不准,造成虚焊,影响整个芯片贴装良率的问题。In the package structure provided by the present application, the substrate is provided with a first conductive stopper 41 in the first opening 111 penetrating the first insulating layer 11, and the first conductive stopper 41 blocks the bottom of the first opening 111, as a result, During the packaging process, the solder is connected to the first conductive stop 41, and the melted solder hardly flows between the first insulating layer 11 and the first pad 211, which is between the first insulating layer 11 and the first pad 211 There will be no IMC (intermetallic compound) that grows in the horizontal direction, and no cracks will appear on the first insulating layer 11. Therefore, the problem of interconnection of adjacent conductive structures due to the flow of soldering liquid can be avoided, and the reliability of the entire device can be improved. In addition, since the first conductive stop 41 is electrically connected to the first pad 211, the first conductive stop 41 can also be regarded as a part of the first pad 211, which is equivalent to increasing the thickness of the first pad 211. Therefore, the resistance to electromigration of the first pad 211 can be improved, and after the substrate and the chip of the present application are packaged, the reliability of the package structure under stress and high power consumption can be improved. Moreover, since the height h1 of the first conductive stopper 41 in the first opening 111 is smaller than the depth h2 of the first opening 111, the solder can sink into the first opening 111 of the first insulating layer 11, and therefore, the suction of the substrate can be improved. Solder volume, to better buffer the thermal expansion coefficient mismatch between the chip and the substrate, reduce the overall stress of the package, in addition, it can also avoid the sliding misalignment during the preset solder ball setting process and the misalignment during the subsequent soldering process , Resulting in virtual soldering and affecting the overall chip mounting yield.
为了最大程度的提升第一焊盘211的抗电迁移能力,在一些实施例中,第一导电挡块41包括本体层,本体层的材料包括铜或铜合金。In order to maximize the electromigration resistance of the first pad 211, in some embodiments, the first conductive block 41 includes a body layer, and the material of the body layer includes copper or copper alloy.
在一些实施例中,第一导电挡块41包括本体层和保护层,本体层与第一焊盘211电连接,保护层位于本体层远离第一焊盘211一侧,且保护层覆盖本体层。本体层材料包括铜或铜合金,保护层用于防止本体层氧化。In some embodiments, the first conductive block 41 includes a body layer and a protection layer, the body layer is electrically connected to the first pad 211, the protection layer is located on the side of the body layer away from the first pad 211, and the protection layer covers the body layer. . The body layer material includes copper or copper alloy, and the protective layer is used to prevent oxidation of the body layer.
此处,为了避免第一导电挡块41的本体层表面被污染和氧化,以保证元器件焊接的可靠性,例如可以通过化学锡、化学镍金、化学镍钯金、化学银等工艺对第一导电挡块41的本体层进行表面处理,以形成保护层。Here, in order to prevent the surface of the body layer of the first conductive block 41 from being contaminated and oxidized, and to ensure the reliability of component welding, for example, chemical tin, chemical nickel-gold, chemical nickel-palladium-gold, chemical silver and other processes can be used to conduct The body layer of a conductive block 41 undergoes surface treatment to form a protective layer.
示例一Example one
如图2a所示,示意一种用于承载芯片的基板,基板包括核心层50,沿基板厚度方向,核心层50相对的两个表面分别设置有第一重布线层61和第二重布线层62。第一重布线层61远离核心层50一侧依次设置有第一导电层21、第一绝缘层11、第一导电挡块41。第二重布线层62远离核心层50一侧依次设置有第二导电层22、第二绝缘层12。As shown in Figure 2a, a substrate for carrying chips is shown. The substrate includes a core layer 50. Along the thickness direction of the substrate, two opposite surfaces of the core layer 50 are respectively provided with a first redistribution layer 61 and a second redistribution layer. 62. On the side of the first redistribution layer 61 away from the core layer 50, a first conductive layer 21, a first insulating layer 11, and a first conductive stopper 41 are sequentially provided. A second conductive layer 22 and a second insulating layer 12 are sequentially provided on the side of the second redistribution layer 62 away from the core layer 50.
其中,第一重布线层61和第二重布线层62的结构如图2a所示,均包括多层介电层63以及多层金属布线层64(图2a以第一重布线层61和第二重布线层62各自均包括两层介电层63和两层金属布线层64为例进行示意)。其中,金属布线层64与介电层63交替设置,多层金属布线层64构成基板的金属线路结构。The structures of the first redistribution layer 61 and the second redistribution layer 62 are shown in FIG. 2a, and both include a multilayer dielectric layer 63 and a multilayer metal wiring layer 64 (FIG. 2a uses the first redistribution layer 61 and the second Each of the dual wiring layers 62 includes two dielectric layers 63 and two metal wiring layers 64 as an example for illustration). Among them, the metal wiring layer 64 and the dielectric layer 63 are alternately arranged, and the multilayer metal wiring layer 64 constitutes the metal circuit structure of the substrate.
为避免线路发生短路,第一导电层21可与第一重布线层61中的介电层63接触,同理,第二导电层22可与第二重布线层62中的介电层63接触。当然,也可以在第一重布线层61与第一导电层21之间设置绝缘层,在此情况下,第一重布线层61靠近第一导电层21的最外层可以为介电层63,也可以为金属布线层64。同理,可以在第二重布线层62与第二导电层22之间设置绝缘层,在此情况下,第二重布线层62靠近第二导电层22的最外层可以为介电层63,也可以为金属布线层64。To avoid short circuits, the first conductive layer 21 can be in contact with the dielectric layer 63 in the first redistribution layer 61. Similarly, the second conductive layer 22 can be in contact with the dielectric layer 63 in the second redistribution layer 62. . Of course, an insulating layer can also be provided between the first redistribution layer 61 and the first conductive layer 21. In this case, the outermost layer of the first redistribution layer 61 close to the first conductive layer 21 can be the dielectric layer 63. , May also be a metal wiring layer 64. Similarly, an insulating layer can be provided between the second redistribution layer 62 and the second conductive layer 22. In this case, the outermost layer of the second redistribution layer 62 close to the second conductive layer 22 can be the dielectric layer 63. , May also be a metal wiring layer 64.
各介电层63中设置有用于将相邻两层金属布线层64电连接的过孔,其中,靠近第一导电层21的介电层63中设置有用于将第一导电层21和与该介电层63接触的金属布线层64电连接的过孔,靠近第二导电层22的介电层63中设置有用于将第二导电层22和与该介电层63接触的金属布线层64电连接的过孔。Each dielectric layer 63 is provided with a via for electrically connecting two adjacent metal wiring layers 64, wherein the dielectric layer 63 close to the first conductive layer 21 is provided with a via for connecting the first conductive layer 21 with the The metal wiring layer 64 contacting the dielectric layer 63 is electrically connected with a via hole, and the dielectric layer 63 close to the second conductive layer 22 is provided with a metal wiring layer 64 for connecting the second conductive layer 22 and the dielectric layer 63 Vias for electrical connections.
介电层63的材料可以为介电材料。例如,介电层63为半固化片、PI薄膜、PBO薄膜、BT薄膜、ABF薄膜等中的一种。The material of the dielectric layer 63 may be a dielectric material. For example, the dielectric layer 63 is one of a prepreg, PI film, PBO film, BT film, ABF film, and the like.
工艺上,介电层63可通入如下方式形成:首先,通过压合工艺(热压、滚压、真空压合、印刷、悬涂等)形成的薄膜层,然后,通过激光钻孔和机械钻孔工艺在薄膜层中形成过孔,以得到介电层63。In terms of technology, the dielectric layer 63 can be formed in the following ways: first, a thin film layer formed by a pressing process (hot pressing, rolling, vacuum pressing, printing, suspension coating, etc.), and then through laser drilling and mechanical The drilling process forms via holes in the thin film layer to obtain the dielectric layer 63.
金属布线层64的材料可以为铜、镍、锡、金、银、铜合金或铜锡合金等导电材料中的至少一种。金属布线层64可以采用物理气相沉积(Physical Vapor Deposition,PVD)工艺结合电镀工艺形成,也可以采用构图工艺形成。The material of the metal wiring layer 64 may be at least one of conductive materials such as copper, nickel, tin, gold, silver, copper alloy, or copper-tin alloy. The metal wiring layer 64 may be formed by a physical vapor deposition (Physical Vapor Deposition, PVD) process combined with an electroplating process, or may be formed by a patterning process.
核心层50中设置有导通孔,位于核心层50两侧的导电层通过该导通孔连接,位于核心层50两侧的导电层例如可以是第一重布线层61中最靠近核心层50的金属布线层64和第二重布线层62中最靠近核心层50的金属布线层64。The core layer 50 is provided with via holes, and the conductive layers located on both sides of the core layer 50 are connected through the via holes. The conductive layers located on both sides of the core layer 50 may be, for example, the first redistribution layer 61 closest to the core layer 50. The metal wiring layer 64 of the metal wiring layer 64 and the second rewiring layer 62 that is closest to the core layer 50.
可选的,核心层50为双面覆有铜箔的玻璃。在制备核心层50时,先通过机械钻孔或者激光钻孔工艺在玻璃中形成通孔51,然后通过金属化工艺(化学镀、电镀、印刷、溅射等)在通孔51中沿着通孔壁一圈形成通路52,以连接位于核心层50两侧的金属布线层64。为保证通路52的性能,在通路52围成的中空区域内填充塞孔材料,以形成孔塞53。Optionally, the core layer 50 is glass coated with copper foil on both sides. When preparing the core layer 50, the through hole 51 is formed in the glass by mechanical drilling or laser drilling process, and then the through hole 51 is formed along the through hole 51 through a metallization process (electroless plating, electroplating, printing, sputtering, etc.) The hole wall forms a via 52 in a circle to connect the metal wiring layer 64 on both sides of the core layer 50. To ensure the performance of the passage 52, a plugging material is filled in the hollow area enclosed by the passage 52 to form a plug 53.
第一导电层21和第二导电层22的材料和制备工艺可以相同,例如第一导电层21和第二导电层22的材料可以为铜、镍、锡、金、银、铜合金或铜锡合金等导电材料中的至少一种。第一导电层21和第二导电层22可以采用物理气相沉积工艺结合电镀工艺形成,也可以采用构图工艺形成第一导电层21包括第一焊盘211,第二导电层22包括第二焊盘221。The material and preparation process of the first conductive layer 21 and the second conductive layer 22 may be the same. For example, the material of the first conductive layer 21 and the second conductive layer 22 may be copper, nickel, tin, gold, silver, copper alloy or copper tin At least one of conductive materials such as alloys. The first conductive layer 21 and the second conductive layer 22 can be formed by a physical vapor deposition process combined with an electroplating process, or a patterning process can be used to form the first conductive layer 21 including a first pad 211, and the second conductive layer 22 including a second pad 221.
如图2a所示,第一绝缘层11覆盖在基板的第一表面1,第一绝缘层11上设置有第一开口111,第一导电层21中与第一开口111重叠的部分作为第一焊盘211。第二绝缘层12覆盖在基板的第二表面2,第二绝缘层12上设置有第二开口121,第二导电层22中与第二开口121重叠的部分作为第二焊盘221。第二表面2与第一表面1相对。As shown in FIG. 2a, the first insulating layer 11 covers the first surface 1 of the substrate, the first insulating layer 11 is provided with a first opening 111, and the part of the first conductive layer 21 that overlaps the first opening 111 serves as the first垫211. The second insulating layer 12 covers the second surface 2 of the substrate. The second insulating layer 12 is provided with a second opening 121, and the part of the second conductive layer 22 that overlaps the second opening 121 serves as the second pad 221. The second surface 2 is opposite to the first surface 1.
在制备第一绝缘层11时,可通过压合工艺在第一导电层21远离核心层50一侧形成的薄膜层,薄膜层完全包覆住第一导电层21,进一步通过激光钻孔或机械钻孔工艺分别在该薄膜层中形成沿基板厚度方向贯穿该膜层第一开口111(本领域也称为开窗),以制备得到第一绝缘层11。其中,当第一绝缘层11制备得到时,第一开口111露出的第一导电层21的部分,即为上述的第一焊盘211。第二绝缘层12的制备方法与第一绝缘层11的制备方法相同。当第二绝缘层12制备得到时,第二开口121露出的第二导电层22的部分,即为上述的第二焊盘221。When preparing the first insulating layer 11, a thin film layer formed on the side of the first conductive layer 21 away from the core layer 50 can be formed by a pressing process, the thin film layer completely covers the first conductive layer 21, and further by laser drilling or mechanical The drilling process respectively forms a first opening 111 (also referred to as a window in the art) that penetrates the film layer along the thickness direction of the substrate in the film layer to prepare the first insulating layer 11. Wherein, when the first insulating layer 11 is prepared, the portion of the first conductive layer 21 exposed by the first opening 111 is the aforementioned first pad 211. The preparation method of the second insulating layer 12 is the same as the preparation method of the first insulating layer 11. When the second insulating layer 12 is prepared, the portion of the second conductive layer 22 exposed by the second opening 121 is the aforementioned second pad 221.
第一绝缘层11的材料可以为绿油,或者,第一绝缘层11的材料为固态热固化介电聚合物。当第一绝缘层11的材料为固态热固化介电聚合物时,例如,第一绝缘层11为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、BT薄膜、ABF薄膜等中的一种。 第二绝缘层12的材料与第一绝缘层11的材料相同。The material of the first insulating layer 11 may be green oil, or the material of the first insulating layer 11 is a solid thermal curing dielectric polymer. When the material of the first insulating layer 11 is a solid thermosetting dielectric polymer, for example, the first insulating layer 11 is one of prepreg, polyimide film, polybenzoxazole film, BT film, ABF film, etc. Kind. The material of the second insulating layer 12 is the same as the material of the first insulating layer 11.
第一导电挡块41堵塞第一开口111的底部,第一导电挡块41与第一焊盘211电连接,第一导电挡块41在第一开口111中的高度h1小于第一开口111的深度h2。第一导电挡块41的材料例如可以包括铜或铜合金,第一导电挡块41例如可以通过化学镀和电镀工艺形成。The first conductive stop 41 blocks the bottom of the first opening 111, the first conductive stop 41 is electrically connected to the first pad 211, and the height h1 of the first conductive stop 41 in the first opening 111 is smaller than that of the first opening 111. Depth h2. The material of the first conductive block 41 may include copper or copper alloy, for example, and the first conductive block 41 may be formed by, for example, electroless plating and electroplating processes.
如图4所示,示意一种通过化学镀和电镀工艺形成第一导电挡块41的过程。首先,在第一绝缘层11远离核心层50的表面形成一层较薄的金属层411作为化学镀的种子层,接着,电镀一层较厚的铜膜层412覆盖在金属层411的远离第一绝缘层11的表面,然后,刻蚀掉铜膜层412和金属层411中除与第一焊盘211正对区域之外的部分,从而形成第一导电挡块41。As shown in FIG. 4, a process of forming the first conductive block 41 through electroless plating and electroplating is illustrated. First, a thinner metal layer 411 is formed on the surface of the first insulating layer 11 away from the core layer 50 as the seed layer of electroless plating, and then a thicker copper film layer 412 is electroplated to cover the surface of the metal layer 411 away from the second layer. The surface of an insulating layer 11 is then etched away from the copper film layer 412 and the metal layer 411 except for the area directly opposite to the first pad 211, thereby forming the first conductive block 41.
如图5所示,示意另一种通过化学镀和电镀工艺形成第一导电挡块41的过程。首先,在第一绝缘层11上形成一层较薄的金属层411作为化学镀的种子层,接着,在金属层411的远离第一绝缘层11的表面贴干膜413,然后可以对干膜413进行曝光、显影等工艺露出第一开口111,之后,电镀填充第一开口111,最后,剥离干膜413,并刻蚀掉金属层411中除与第一焊盘211正对区域之外的部分,而金属层411中与第一焊盘211正对的部分以及电镀填充部分形成第一导电挡块41。As shown in FIG. 5, another process of forming the first conductive block 41 through electroless plating and electroplating is illustrated. First, a thinner metal layer 411 is formed on the first insulating layer 11 as a seed layer for electroless plating. Then, a dry film 413 is pasted on the surface of the metal layer 411 away from the first insulating layer 11, and then the dry film 413 performs exposure, development and other processes to expose the first opening 111. After that, electroplating fills the first opening 111. Finally, the dry film 413 is peeled off, and the metal layer 411 is etched away except for the area directly opposite to the first pad 211 The portion of the metal layer 411 that is directly opposite to the first pad 211 and the electroplated filled portion form the first conductive stop 41.
示例二Example two
示例二与示例一的不同在于:如图6所示,基板还包括第二导电挡块42,第二导电挡块42堵塞第二开口121的底部,第二导电挡块42位于第二焊盘221远离核心层50一侧;第二导电挡块42与第二焊盘221电连接,第二导电挡块42在第二开口121中的高度h3小于第二开口121的深度h4。The difference between the second example and the first example is: as shown in FIG. 6, the substrate further includes a second conductive stopper 42, which blocks the bottom of the second opening 121, and the second conductive stopper 42 is located on the second pad 221 is away from the core layer 50 side; the second conductive stopper 42 is electrically connected to the second pad 221, and the height h3 of the second conductive stopper 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
可以理解的是,第二开口121的底部是指,第二开口121靠近第二焊盘221的位置处。在一些实施例中,第二导电挡块42还与第二开口121的侧壁接触。It can be understood that the bottom of the second opening 121 refers to a position where the second opening 121 is close to the second pad 221. In some embodiments, the second conductive stopper 42 is also in contact with the sidewall of the second opening 121.
第二导电挡块42的材料例如可以包括铜或铜合金,第二导电挡块42例如可以通过化学镀和电镀工艺形成。The material of the second conductive block 42 may include copper or copper alloy, for example, and the second conductive block 42 may be formed by, for example, electroless plating and electroplating processes.
其中,如图6所示,基板可以包括设置在第二绝缘层12内侧的第二导电层22,第二导电层22包括第二焊盘221。Wherein, as shown in FIG. 6, the substrate may include a second conductive layer 22 disposed inside the second insulating layer 12, and the second conductive layer 22 includes a second pad 221.
通过在贯穿第二绝缘层12的第二开口121内设置第二导电挡块42,并使第二导电挡块42堵塞第二开口121的底部,这样一来,在封装过程中,焊料与第二导电挡块42连接,溶化后的焊料几乎不会流动到第二绝缘层12和第二焊盘221之间,第二绝缘层12与第二焊盘221之间不会形成沿水平方向生长的IMC,第二绝缘层12上不会出现裂纹,从而可以避免因焊液流动导致相邻导电结构互相连接的问题,提高整个器件的可靠性。此外,由于第二导电挡块42与第二焊盘221电连接,可以将第二导电挡块42看作第二焊盘211的一部分,因而相当于提高了第二焊盘211的厚度,从而可提高第二焊盘221的抗电迁移能力,将本申请的基板与芯片封装后,可提升封装结构在应力和高功耗情况下的可靠性。而且,由于第二导电挡块42在第二开口121中的高度h3小于第二开口121的深度h4,使得焊料可陷入第二绝缘层12的第二开口121中,因此,可提高基板的吸焊量,以更好的缓冲芯片与基板之间的热膨胀系数失配,减少封装整体的应力,此外,还可以避免预置焊球设置过程中产生滑动 错位及后续焊接过程中的对位不准,造成虚焊,影响整个芯片贴装良率的问题。By arranging a second conductive stopper 42 in the second opening 121 penetrating the second insulating layer 12, and making the second conductive stopper 42 block the bottom of the second opening 121, in the packaging process, the solder and the first The two conductive stoppers 42 are connected, and the melted solder hardly flows between the second insulating layer 12 and the second pad 221, and no horizontal growth is formed between the second insulating layer 12 and the second pad 221 In the IMC, there will be no cracks on the second insulating layer 12, thereby avoiding the problem of interconnection of adjacent conductive structures due to the flow of solder, and improving the reliability of the entire device. In addition, since the second conductive stopper 42 is electrically connected to the second pad 221, the second conductive stopper 42 can be regarded as a part of the second pad 211, which is equivalent to increasing the thickness of the second pad 211, thereby The resistance to electromigration of the second pad 221 can be improved, and after the substrate and the chip of the present application are packaged, the reliability of the package structure under stress and high power consumption can be improved. Moreover, since the height h3 of the second conductive stopper 42 in the second opening 121 is smaller than the depth h4 of the second opening 121, the solder can sink into the second opening 121 of the second insulating layer 12, and therefore, the suction of the substrate can be improved. Soldering volume, to better buffer the thermal expansion coefficient mismatch between the chip and the substrate, reduce the overall stress of the package, in addition, it can also avoid the sliding misalignment during the preset solder ball setting process and the misalignment in the subsequent soldering process , Resulting in virtual soldering and affecting the overall chip mounting yield.
示例三Example three
示例三与示例一的不同在于:如图7所示,基板不包括核心层50。The third example is different from the first example in that: as shown in FIG. 7, the substrate does not include the core layer 50.
如图7所示,基板包括沿基板的厚度方向,依次层叠设置的第二绝缘层12、第二导电层22、重布线层(redistribution layer,RDL)60、第一导电层21、第一绝缘层11以及第一导电挡块41。As shown in FIG. 7, the substrate includes a second insulating layer 12, a second conductive layer 22, a redistribution layer (RDL) 60, a first conductive layer 21, and a first insulating layer, which are sequentially stacked along the thickness direction of the substrate. The layer 11 and the first conductive block 41.
其中,第二绝缘层12中设置有沿基板厚度方向贯穿该第二绝缘层12的第二开口121,第二导电层22中与第二开口121重叠的部分作为第二焊盘221。第一绝缘层11中设置有沿基板厚度方向贯穿该第一绝缘层11的第一开口111,第一导电层21中与第一开口111重叠的部分作为第一焊盘211。Wherein, the second insulating layer 12 is provided with a second opening 121 passing through the second insulating layer 12 in the thickness direction of the substrate, and the portion of the second conductive layer 22 overlapping the second opening 121 serves as the second pad 221. The first insulating layer 11 is provided with a first opening 111 penetrating the first insulating layer 11 in the thickness direction of the substrate, and a portion of the first conductive layer 21 that overlaps the first opening 111 serves as a first pad 211.
第一导电挡块41堵塞第一开口111的底部,且与第一焊盘211电连接,第一导电挡块41在第一开口111中的高度h1小于第一开口111的深度h2。The first conductive block 41 blocks the bottom of the first opening 111 and is electrically connected to the first pad 211. The height h1 of the first conductive block 41 in the first opening 111 is smaller than the depth h2 of the first opening 111.
如图7所示,重布线层60包括多层介电层63以及多层金属布线层64(图7以重布线层60包括四层介电层63和三层金属布线层64为例进行示意)。其中,金属布线层64与介电层63交替设置,多层金属布线层64构成基板的金属线路结构。As shown in FIG. 7, the redistribution layer 60 includes a multilayer dielectric layer 63 and a multilayer metal wiring layer 64 (FIG. 7 takes the redistribution layer 60 including four dielectric layers 63 and three metal wiring layers 64 as an example for illustration ). Among them, the metal wiring layer 64 and the dielectric layer 63 are alternately arranged, and the multilayer metal wiring layer 64 constitutes the metal circuit structure of the substrate.
可以理解的是,为避免线路发生短路,第一导电层21可与重布线层60中的介电层63接触,同理,第二导电层22可与重布线层60中的介电层63接触。当然,也可以在重布线层60与第一导电层21之间设置绝缘层,在此情况下,重布线层60靠近第一导电层21的最外层可以为介电层63,也可以为金属布线层64。同理,可以在重布线层60与第二导电层22之间设置绝缘层,在此情况下,重布线层60靠近第二导电层22的最外层可以为介电层63,也可以为金属布线层64。It can be understood that, in order to avoid short circuits, the first conductive layer 21 can be in contact with the dielectric layer 63 in the redistribution layer 60. Similarly, the second conductive layer 22 can be in contact with the dielectric layer 63 in the redistribution layer 60. contact. Of course, an insulating layer can also be provided between the redistribution layer 60 and the first conductive layer 21. In this case, the outermost layer of the redistribution layer 60 close to the first conductive layer 21 can be the dielectric layer 63 or Metal wiring layer 64. Similarly, an insulating layer can be provided between the redistribution layer 60 and the second conductive layer 22. In this case, the outermost layer of the redistribution layer 60 close to the second conductive layer 22 can be the dielectric layer 63 or Metal wiring layer 64.
各介电层63中设置有用于将相邻两层金属布线层64电连接的过孔,其中,靠近第一导电层21的介电层63中设置有用于将第一导电层21和与该介电层63接触的金属布线层64电连接的过孔,靠近第二导电层22的介电层63中设置有用于将第二导电层22和与该介电层63接触的金属布线层64电连接的过孔。Each dielectric layer 63 is provided with a via for electrically connecting two adjacent metal wiring layers 64, wherein the dielectric layer 63 close to the first conductive layer 21 is provided with a via for connecting the first conductive layer 21 with the The metal wiring layer 64 contacting the dielectric layer 63 is electrically connected to a via hole, and the dielectric layer 63 close to the second conductive layer 22 is provided with a metal wiring layer 64 for connecting the second conductive layer 22 and the dielectric layer 63 Vias for electrical connections.
在此情况下,基板在制备时,采用可脱离的载板作为承载体,制作无核心层50基板。In this case, when the substrate is prepared, a detachable carrier is used as a carrier to produce a core-free 50 substrate.
本示例中,由于基板无核心层50,因此基板的柔韧度较高,可适用于高柔韧度的封装结构。In this example, since the substrate does not have the core layer 50, the flexibility of the substrate is relatively high, which can be applied to a highly flexible packaging structure.
示例四Example four
示例四与示例三的不同在于:如图8所示,基板还包括第二导电挡块42,第二导电挡块42堵塞第二开口121的底部,且位于第二焊盘221远离核心层50一侧,第二导电挡块42与第二焊盘221电连接,第二导电挡块42在第二开口121中的高度h3小于第二开口121的深度h4。The difference between Example 4 and Example 3 is that: as shown in FIG. 8, the substrate further includes a second conductive stopper 42, which blocks the bottom of the second opening 121 and is located on the second pad 221 away from the core layer 50. On one side, the second conductive block 42 is electrically connected to the second pad 221, and the height h3 of the second conductive block 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
示例五Example 5
示例五与示例一和示例三的不同在于:第一导电挡块41包括本体层和覆盖本体层的保护层。Example 5 is different from Example 1 and Example 3 in that: the first conductive stopper 41 includes a body layer and a protective layer covering the body layer.
本体层的材料为铜或铜合金。保护层是通过对本体层进行表面处理工艺得到,保护层的材料与具体的表面处理工艺有关,表面处理工艺包括化学锡、化学镍金、化学 镍钯金、化学银等。The material of the body layer is copper or copper alloy. The protective layer is obtained by performing a surface treatment process on the body layer. The material of the protective layer is related to the specific surface treatment process. The surface treatment process includes chemical tin, chemical nickel gold, chemical nickel palladium gold, chemical silver and so on.
以采用化学镍钯金工艺对本体层进行表面处理得到保护层为例,得到的保护层包括层叠设置的镍膜层、钯膜层、金膜层。Taking the chemical nickel-palladium-gold process to perform surface treatment on the body layer to obtain a protective layer as an example, the obtained protective layer includes a stacked nickel film layer, a palladium film layer, and a gold film layer.
通过使第一导电挡块41包括本体层以及覆盖本体层的保护层,可使保护层保护本体层表面不被污染和氧化,以保证元器件焊接的稳定性。By making the first conductive block 41 include a body layer and a protective layer covering the body layer, the protective layer can protect the surface of the body layer from contamination and oxidation, so as to ensure the stability of component welding.
示例六Example 6
实例六与示例二和示例四的不同在于:第二导电挡块42包括本体层和覆盖本体层的保护层。The sixth example is different from the second and fourth examples in that the second conductive stopper 42 includes a body layer and a protective layer covering the body layer.
本体层的材料为铜或铜合金,保护层是通过对本体层进行表面处理工艺得到,保护层的材料与具体的表面处理工艺有关,表面处理工艺包括化学锡、化学镍金、化学镍钯金、化学银等。The material of the body layer is copper or copper alloy. The protective layer is obtained by surface treatment of the body layer. The material of the protective layer is related to the specific surface treatment process. The surface treatment process includes chemical tin, chemical nickel gold, chemical nickel palladium gold , Chemical silver, etc.
以采用化学镍钯金工艺对本体层进行表面处理得到保护层为例,得到的保护层包括层叠设置的镍膜层、钯膜层、金膜层。Taking the chemical nickel-palladium-gold process to perform surface treatment on the body layer to obtain a protective layer as an example, the obtained protective layer includes a stacked nickel film layer, a palladium film layer, and a gold film layer.
通过使第二导电挡块42包括本体层以及覆盖本体层的保护层,可保护本体层表面不被污染和氧化,以保证元器件焊接的稳定性。By making the second conductive block 42 include a body layer and a protective layer covering the body layer, the surface of the body layer can be protected from contamination and oxidation, so as to ensure the stability of component welding.
需要说明的是,在基板与芯片的封装过程中,第一焊料连接芯片和基板的第一导电挡块41,形成第一焊料的方式包括预置成型焊球,印刷锡膏和电镀锡膏等。在此基础上,在封装结构中,可以通过第二焊料连接PCB板与第二导电挡块42,形成第二焊料的方式包括预置成型焊球,印刷锡膏和电镀锡膏等。It should be noted that during the packaging process of the substrate and the chip, the first solder connects the chip and the first conductive stop 41 of the substrate, and the method of forming the first solder includes pre-molded solder balls, printed solder paste and electroplated solder paste, etc. . On this basis, in the package structure, the PCB board and the second conductive block 42 can be connected by the second solder. The method of forming the second solder includes pre-molded solder balls, printing tin paste and electroplating tin paste.
本申请实施例还提供一种封装结构的制备方法,包括形成芯片、以及用于承载芯片的基板,如图9所示,形成基板包括:An embodiment of the present application also provides a method for preparing a package structure, including forming a chip and a substrate for carrying the chip. As shown in FIG. 9, forming the substrate includes:
S10、形成第一导电层21。S10, forming a first conductive layer 21.
第一导电层21可以采用物理气相沉积工艺结合电镀工艺形成,也可以采用构图工艺形成,第一导电层21的材料可以为铜、镍、锡、金、银、铜合金或铜锡合金等导电材料中的至少一种。The first conductive layer 21 can be formed by a physical vapor deposition process combined with an electroplating process, or a patterning process. The material of the first conductive layer 21 can be copper, nickel, tin, gold, silver, copper alloy or copper-tin alloy. At least one of the materials.
以图6所示的基板为例,S10可以为:如图10所示,在第一重布线层61远离核心层50一侧形成第一导电层21。Taking the substrate shown in FIG. 6 as an example, S10 may be: as shown in FIG. 10, the first conductive layer 21 is formed on the side of the first redistribution layer 61 away from the core layer 50.
S20、如图11a和图11b所示,形成第一薄膜层112,并通过激光钻孔或机械钻孔工艺在第一薄膜层112中形成沿基板厚度方向贯穿该第一薄膜层112的第一开口111,以形成覆盖在基板的第一表面1的第一绝缘层11;其中,第一开口111露出第一导电层21中的部分作为第一焊盘211。S20, as shown in FIGS. 11a and 11b, a first thin film layer 112 is formed, and a first thin film layer 112 is formed in the first thin film layer 112 in the thickness direction of the substrate through a laser drilling or mechanical drilling process. The opening 111 is used to form a first insulating layer 11 covering the first surface 1 of the substrate; wherein the first opening 111 exposes a part of the first conductive layer 21 as a first pad 211.
其中,第一薄膜层112的材料可以为固态热固化介电聚合物。Wherein, the material of the first film layer 112 may be a solid-state thermal curing dielectric polymer.
S30、如图12所示,通过化学镀工艺和电镀工艺形成第一导电挡块41,第一导电挡块41堵塞第一开口111的底部,且第一导电挡块41与第一焊盘211电连接;其中,第一导电挡块41在第一开口111中的高度h1小于第一开口111的深度h2。S30. As shown in FIG. 12, the first conductive stop 41 is formed through an electroless plating process and an electroplating process, the first conductive stop 41 blocks the bottom of the first opening 111, and the first conductive stop 41 and the first pad 211 Electrical connection; wherein the height h1 of the first conductive block 41 in the first opening 111 is smaller than the depth h2 of the first opening 111.
本申请通过激光钻孔或机械钻孔工艺在薄膜层112中形成沿基板厚度方向贯穿该第一薄膜层112的第一开口111,露出第一焊盘211。进一步的,采用化学镀工艺和电镀工艺形成第一导电挡块41,可根据需要调整第一导电挡块41的厚度,适用范围广。而若采用研磨技术制作第一导电挡块41,则无法得到本发明的结构。In the present application, a first opening 111 penetrating the first thin film layer 112 in the thickness direction of the substrate is formed in the thin film layer 112 through a laser drilling or mechanical drilling process, exposing the first pad 211. Further, the electroless plating process and the electroplating process are used to form the first conductive block 41, and the thickness of the first conductive block 41 can be adjusted as required, which has a wide range of applications. However, if the first conductive block 41 is made by grinding technology, the structure of the present invention cannot be obtained.
可以理解的是,在基板包括核心层50的情况下,在制备过程中,核心层50两侧的膜层是同步形成的。本申请的实施例中,为了对第一导电挡块41的形成过程进行突出说明,图10-图12仅示意了核心层50一侧与第一导电挡块41相关的膜层。It can be understood that when the substrate includes the core layer 50, the film layers on both sides of the core layer 50 are simultaneously formed during the preparation process. In the embodiment of the present application, in order to highlight the formation process of the first conductive block 41, FIGS. 10-12 only illustrate the film layer related to the first conductive block 41 on the side of the core layer 50.
在此基础上,可选的,如图13所示,基板的制备方法还包括:On this basis, optionally, as shown in FIG. 13, the preparation method of the substrate further includes:
S40、采用化学锡、化学镍金、化学镍钯金、化学银中的至少一种表面处理工艺对第一导电挡块41远离第一焊盘211的表面进行处理。S40, using at least one surface treatment process of chemical tin, chemical nickel gold, chemical nickel palladium gold, and chemical silver to process the surface of the first conductive block 41 away from the first pad 211.
在此情况下,第一导电挡块41包括本体层和覆盖本体层的保护层,对本体层进行表面处理后得到保护层。In this case, the first conductive block 41 includes a body layer and a protective layer covering the body layer, and the body layer is subjected to surface treatment to obtain the protective layer.
通过对第一导电挡块41进行表面处理后,可保护第一导电挡块41的本体层不被污染和氧化,以保证元器件焊接的稳定性。After surface treatment is performed on the first conductive stop 41, the body layer of the first conductive stop 41 can be protected from contamination and oxidation, so as to ensure the stability of component welding.
在此基础上,可选的,如图14所示,基板的制备方法还包括:On this basis, optionally, as shown in FIG. 14, the preparation method of the substrate further includes:
S50、形成位于第一导电层21远离基板第一表面1一侧的第二导电层22。S50, forming a second conductive layer 22 on the side of the first conductive layer 21 away from the first surface 1 of the substrate.
其中,如图15a所示,第二导电层22是在制备第一绝缘层11之前进行制备的,采用的工艺可与制备第一导电层21时采用的工艺相同。Wherein, as shown in FIG. 15a, the second conductive layer 22 is prepared before the first insulating layer 11 is prepared, and the process used may be the same as the process used when preparing the first conductive layer 21.
S60、如图15b和图15c所示,形成第二薄膜层122,并通过激光钻孔或机械钻孔工艺在第二薄膜层122中形成沿基板厚度方向贯穿该第二薄膜层122的第二开口121,以形成覆盖在基板的与第一表面相对的第二表面的第二绝缘层12;其中,第二开口121露出第二导电层22中的部分作为第二焊盘221。S60, as shown in FIGS. 15b and 15c, a second thin film layer 122 is formed, and a second thin film layer 122 is formed in the second thin film layer 122 along the thickness direction of the substrate through a laser drilling or mechanical drilling process. The opening 121 is used to form a second insulating layer 12 covering the second surface of the substrate opposite to the first surface; wherein, the second opening 121 exposes a part of the second conductive layer 22 as the second pad 221.
其中,如图15b所示,包覆住第二导电层22的第二薄膜层122是在制备第一导电挡块41之前进行制备的,采用的工艺可与制备第一薄膜层112时采用的工艺相同。Wherein, as shown in FIG. 15b, the second thin film layer 122 covering the second conductive layer 22 is prepared before the first conductive stop 41 is prepared, and the process used can be the same as that used when preparing the first thin film layer 112. The process is the same.
第二薄膜层122的材料可以为固态热固化介电聚合物。The material of the second film layer 122 may be a solid-state thermal curing dielectric polymer.
在此基础上,如图16所示,基板的制备方法还包括:On this basis, as shown in Figure 16, the preparation method of the substrate further includes:
S70、如图6所示,通过化学镀工艺和电镀工艺形成第二导电挡块42,第二导电挡块42堵塞第二开口121的底部,且第二导电挡块42与第二焊盘221电连接;其中,第二导电挡块42在第二开口121中的高度h3小于第二开口121的深度h4。S70. As shown in FIG. 6, a second conductive stopper 42 is formed through an electroless plating process and an electroplating process, the second conductive stopper 42 blocks the bottom of the second opening 121, and the second conductive stopper 42 and the second pad 221 Electrical connection; wherein the height h3 of the second conductive block 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
本申请通过激光钻孔或机械钻孔工艺在第二薄膜层122中形成沿基板厚度方向贯穿该第二薄膜层122的第二开口121,露出第二焊盘221。进一步的,采用化学镀工艺和电镀工艺形成第二导电挡块42,可根据需要调整第二导电挡块42的厚度,适用范围广。In the present application, a laser drilling or mechanical drilling process is used to form a second opening 121 in the second thin film layer 122 in the thickness direction of the substrate to penetrate the second thin film layer 122 to expose the second pad 221. Further, an electroless plating process and an electroplating process are used to form the second conductive stopper 42, and the thickness of the second conductive stopper 42 can be adjusted as required, which has a wide range of applications.
在此基础上,如图17所示,基板的制备方法还包括:On this basis, as shown in Figure 17, the preparation method of the substrate further includes:
S80、采用化学锡、化学镍金、化学镍钯金、化学银中的至少一种表面处理工艺对第二导电挡块42远离第二焊盘221的表面进行处理。S80, using at least one surface treatment process of chemical tin, chemical nickel gold, chemical nickel palladium gold, and chemical silver to process the surface of the second conductive block 42 away from the second pad 221.
在此情况下,第二导电挡块42包括本体层和覆盖本体层的保护层,对本体层进行表面处理后得到保护层。In this case, the second conductive block 42 includes a body layer and a protective layer covering the body layer, and the body layer is subjected to surface treatment to obtain the protective layer.
通过对第二导电挡块42进行表面处理后,可保护第二导电挡块42的本体层不被污染和氧化,以保证元器件焊接的稳定性。After the surface treatment of the second conductive stopper 42 is performed, the body layer of the second conductive stopper 42 can be protected from contamination and oxidation, so as to ensure the stability of component welding.
本申请实施例还提供一种封装结构,包括芯片,以及用于承载芯片的基板,如图18和图19所示,基板的第一表面1覆盖有第一绝缘层11,基板在第一绝缘层11的内侧设置有第一焊盘211;第一绝缘层11上设置有第一开口111,第一开口111的底部 通向第一焊盘211。The embodiment of the present application also provides a package structure, including a chip, and a substrate for carrying the chip. As shown in FIG. 18 and FIG. 19, the first surface 1 of the substrate is covered with a first insulating layer 11, and the substrate is in the first insulating layer. The inner side of the layer 11 is provided with a first pad 211; the first insulating layer 11 is provided with a first opening 111, and the bottom of the first opening 111 leads to the first pad 211.
基板的与第一表面1相对的第二表面2覆盖有第二绝缘层12,基板在第二绝缘层12内侧设置有第二焊盘221;第二绝缘层12上设置有第二开口121,第二开口121的底部通向第二焊盘221。The second surface 2 of the substrate opposite to the first surface 1 is covered with a second insulating layer 12. The substrate is provided with a second pad 221 inside the second insulating layer 12; a second opening 121 is provided on the second insulating layer 12, The bottom of the second opening 121 leads to the second pad 221.
基板还包括第一导电挡块41和第二导电挡块42,第一导电挡块41堵塞第一开口111的底部,第一导电挡块41与第一焊盘211电连接;第二导电挡块42堵塞第二开口121的底部,第二导电挡块42与第二焊盘221电连接。The substrate further includes a first conductive block 41 and a second conductive block 42. The first conductive block 41 blocks the bottom of the first opening 111, and the first conductive block 41 is electrically connected to the first pad 211; The block 42 blocks the bottom of the second opening 121, and the second conductive block 42 is electrically connected to the second pad 221.
可选的,如图18和图19所示,第一导电挡块41在第一开口111中的高度h1大于第一开口111的深度h2。Optionally, as shown in FIGS. 18 and 19, the height h1 of the first conductive block 41 in the first opening 111 is greater than the depth h2 of the first opening 111.
可选的,如图18和图19所示,第二导电挡块42在第二开口121中的高度h3大于第二开口121的深度h4。Optionally, as shown in FIGS. 18 and 19, the height h3 of the second conductive stopper 42 in the second opening 121 is greater than the depth h4 of the second opening 121.
图18示意了一种包括核心层50的基板,核心层50与第一导电层21之间设置有第一重布线层61,核心层50与第二导电层22之间设置有第二重布线层62。图19示意了一种无核心层50的基板,第一导电层21和第二导电层22之间直接设置有重布线层60。第一重布线层61、第二重布线层62、重布线层60均包括多层介电层63以及多层金属布线层64,金属布线层64与介电层63交替设置,多层金属布线层64构成基板的金属线路结构。18 illustrates a substrate including a core layer 50, a first redistribution layer 61 is provided between the core layer 50 and the first conductive layer 21, and a second redistribution layer is provided between the core layer 50 and the second conductive layer 22 Layer 62. FIG. 19 illustrates a substrate without a core layer 50, and a redistribution layer 60 is directly arranged between the first conductive layer 21 and the second conductive layer 22. The first rewiring layer 61, the second rewiring layer 62, and the rewiring layer 60 all include a multilayer dielectric layer 63 and a multilayer metal wiring layer 64. The metal wiring layer 64 and the dielectric layer 63 are alternately arranged, and the multilayer metal wiring The layer 64 constitutes the metal circuit structure of the substrate.
通过在基板的两个表面分别设置第一导电挡块41和第二导电挡块42,可提高第一焊盘211和第二焊盘221的抗电迁移能力,将本申请的基板与芯片电连接,可提升封装结构在应力和高功耗情况下的可靠性。By providing the first conductive stop 41 and the second conductive stop 42 on the two surfaces of the substrate, the electromigration resistance of the first pad 211 and the second pad 221 can be improved, and the substrate and the chip of the present application can be electrically connected. The connection can improve the reliability of the package structure under stress and high power consumption.
可选的,第一绝缘层11的材料为固态热固化介电聚合物。例如,第一绝缘层11为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、BT薄膜、ABF薄膜等中的一种。第二绝缘层12的材料与第一绝缘层11的材料相同。Optionally, the material of the first insulating layer 11 is a solid thermally cured dielectric polymer. For example, the first insulating layer 11 is one of a prepreg, a polyimide film, a polybenzoxazole film, a BT film, an ABF film, and the like. The material of the second insulating layer 12 is the same as the material of the first insulating layer 11.
可选的,第一导电挡块41包括本体层,本体层的材料为铜或铜合金。第二导电挡块42包括本体层,本体层的材料为铜或铜合金。Optionally, the first conductive block 41 includes a body layer, and the material of the body layer is copper or copper alloy. The second conductive block 42 includes a body layer, and the material of the body layer is copper or copper alloy.
可选的,第一导电挡块41包括本体层和保护层,本体层与第一焊盘211电连接,保护层位于本体层远离第一焊盘211一侧,且保护层覆盖本体层,保护层用于防止本体层氧化。Optionally, the first conductive block 41 includes a body layer and a protective layer, the body layer is electrically connected to the first pad 211, the protective layer is located on the side of the body layer away from the first pad 211, and the protective layer covers the body layer to protect The layer is used to prevent oxidation of the body layer.
第二导电挡块42包括本体层和保护层,本体层与第二焊盘221电连接,保护层位于本体层远离第二焊盘221一侧,且保护层覆盖本体层,保护层用于防止本体层氧化。The second conductive block 42 includes a body layer and a protection layer. The body layer is electrically connected to the second pad 221. The protection layer is located on the side of the body layer away from the second pad 221, and the protection layer covers the body layer. The body layer is oxidized.
需要说明的是,在基板与芯片的封装过程中,第一焊料连接芯片和基板的第一导电挡块41,形成第一焊料的方式包括印刷锡膏和电镀锡膏等。在此基础上,在封装结构中,可以通过第二焊料连接PCB板与第二导电挡块42,形成第二焊料的方式包括印刷锡膏和电镀锡膏等。It should be noted that during the packaging process of the substrate and the chip, the first solder connects the chip and the first conductive stop 41 of the substrate, and the method of forming the first solder includes printing tin paste and electroplating tin paste. On this basis, in the package structure, the PCB board and the second conductive block 42 can be connected by the second solder, and the method of forming the second solder includes printing tin paste and electroplating tin paste.
本申请实施例还提供一种封装结构的制备方法,包括形成芯片、以及用于承载芯片的基板;制备出如图18或图19所示的基板,如图20所示,该基板的制备方法包括:The embodiment of the present application also provides a method for preparing a package structure, including forming a chip and a substrate for carrying the chip; preparing the substrate as shown in FIG. 18 or FIG. 19, as shown in FIG. 20, the method for preparing the substrate include:
S100、分别形成沿基板厚度方向层叠设置的第一导电层21和第二导电层22。S100, respectively forming a first conductive layer 21 and a second conductive layer 22 stacked in the thickness direction of the substrate.
以图19所示的基板为例,示例的,S100包括:Taking the substrate shown in Figure 19 as an example, for example, S100 includes:
如图21所示,将铜箔层与支撑板70进行压合,从而在支撑板70的正反两面上分 别固定铜箔层;铜箔层包括支撑铜箔80和位于支撑铜箔80上的超薄铜箔90,支撑铜箔80与支撑板70接触。As shown in Figure 21, the copper foil layer and the support plate 70 are pressed together to fix the copper foil layer on the front and back sides of the support plate 70 respectively; the copper foil layer includes a support copper foil 80 and a support copper foil 80. The ultra-thin copper foil 90 and the supporting copper foil 80 are in contact with the supporting plate 70.
之后,在每层超薄铜箔90远离支撑板70的表面形成第二导电层22。After that, a second conductive layer 22 is formed on the surface of each layer of ultra-thin copper foil 90 away from the support plate 70.
其中,第二导电层22可以采用物理气相沉积工艺结合电镀工艺形成,也可以采用构图工艺形成,第二导电层22的材料可以为铜、镍、锡、金、银、铜合金或铜锡合金等。The second conductive layer 22 can be formed by a physical vapor deposition process combined with an electroplating process, or a patterning process. The material of the second conductive layer 22 can be copper, nickel, tin, gold, silver, copper alloy or copper-tin alloy. Wait.
然后,在每层第二导电层22远离支撑板70的表面形成重布线层60。Then, a rewiring layer 60 is formed on the surface of each second conductive layer 22 away from the support plate 70.
示例的,可通过如下过程形成重布线层60:首先,在第二导电层22表面压合介电层63,介电层63包括导通盲孔;在介电层63远离支撑板70的表面形成金属布线层64,以此方法,重复形成多层介电层63和金属布线层64。For example, the redistribution layer 60 can be formed by the following process: firstly, a dielectric layer 63 is laminated on the surface of the second conductive layer 22, and the dielectric layer 63 includes blind vias; on the surface of the dielectric layer 63 away from the support plate 70 The metal wiring layer 64 is formed, and in this way, the multilayer dielectric layer 63 and the metal wiring layer 64 are repeatedly formed.
在形成重布线层60后,在重布线层60远离支撑板70的表面形成第一导电层21。After the rewiring layer 60 is formed, the first conductive layer 21 is formed on the surface of the rewiring layer 60 away from the support plate 70.
接着,如图22所示,将超薄铜箔90从支撑铜箔80上剥离下来。Next, as shown in FIG. 22, the ultra-thin copper foil 90 is peeled off from the supporting copper foil 80.
通过上述工艺一次可制备得到两个基板,以下以一个基板为例进行示意,两个基板的制备过程相同。Two substrates can be prepared at one time through the above process. The following takes one substrate as an example for illustration, and the preparation process of the two substrates is the same.
然后,如图23所示,通过刻蚀将超薄铜箔90除去。Then, as shown in FIG. 23, the ultra-thin copper foil 90 is removed by etching.
S200、如图24所示,在第一导电层21远离第二导电层22的表面形成第一薄膜层,并通过激光钻孔或机械钻孔工艺在第一薄膜层中形成沿基板厚度方向贯穿该第一薄膜层的第一开口111,以形成覆盖在基板的第一表面1的第一绝缘层11;其中,第一开口111露出第一导电层21中的部分作为第一焊盘211。S200. As shown in FIG. 24, a first thin film layer is formed on the surface of the first conductive layer 21 away from the second conductive layer 22, and formed in the first thin film layer through a laser drilling or mechanical drilling process along the thickness direction of the substrate. The first opening 111 of the first thin film layer is used to form a first insulating layer 11 covering the first surface 1 of the substrate; wherein, the first opening 111 exposes a part of the first conductive layer 21 as the first pad 211.
S300、如图24所示,在第二导电层22远离第一导电层21的表面形成第二薄膜层,并通过激光钻孔或机械钻孔工艺在第二薄膜层中形成沿基板厚度方向贯穿该第二薄膜层的第二开口121,以形成覆盖在基板的与第一表面1相对的第二表面2的第二绝缘层12;其中,第二开口121露出第二导电层22中的部分作为第二焊盘221。S300. As shown in FIG. 24, a second thin film layer is formed on the surface of the second conductive layer 22 away from the first conductive layer 21, and formed in the second thin film layer through a laser drilling or mechanical drilling process along the thickness direction of the substrate. The second opening 121 of the second film layer forms a second insulating layer 12 covering the second surface 2 of the substrate opposite to the first surface 1; wherein, the second opening 121 exposes a portion of the second conductive layer 22 As the second pad 221.
S400、如图19所示,通过电镀工艺或化学镀工艺形成第一导电挡块41,第一导电挡块41堵塞第一开口111的底部且第一导电挡块41与第一焊盘211电连接。S400. As shown in FIG. 19, the first conductive stop 41 is formed by an electroplating process or an electroless plating process. The first conductive stop 41 blocks the bottom of the first opening 111 and the first conductive stop 41 is electrically connected to the first pad 211. connection.
S500、如图19所示,通过电镀工艺或化学镀工艺形成第二导电挡块42,第二导电挡块42堵塞第二开口121的底部且第二导电挡块42与第二焊盘221电连接。S500. As shown in FIG. 19, the second conductive stopper 42 is formed by an electroplating process or an electroless plating process. The second conductive stopper 42 blocks the bottom of the second opening 121 and the second conductive stopper 42 is electrically connected to the second pad 221. connection.
在一些实施例中,第一导电挡块41在第一开口111中的高度h1大于第一开口111的深度h2。In some embodiments, the height h1 of the first conductive stop 41 in the first opening 111 is greater than the depth h2 of the first opening 111.
在一些实施例中,第二导电挡块42在第二开口121中的高度h3大于第二开口121的深度h4。In some embodiments, the height h3 of the second conductive stopper 42 in the second opening 121 is greater than the depth h4 of the second opening 121.
由于第一导电挡块41与第一焊盘211电连接,第二导电挡块42与第二焊盘221电连接,因此,通过增加第一导电挡块41和第二导电挡块42的厚度,一定程度上提高了第一焊盘211和第二焊盘221的厚度,从而可提高焊盘的抗电迁移能力,将本申请的基板与芯片封装,可提升封装结构在应力和高功耗情况下的可靠性。Since the first conductive stop 41 is electrically connected to the first pad 211, and the second conductive stop 42 is electrically connected to the second pad 221, the thickness of the first conductive stop 41 and the second conductive stop 42 is increased. , The thickness of the first pad 211 and the second pad 221 is increased to a certain extent, thereby improving the resistance to electromigration of the pad, and packaging the substrate and the chip of the present application can improve the stress and high power consumption of the packaging structure The reliability of the situation.
在此基础上,如图25所示,基板的制备方法还包括:On this basis, as shown in FIG. 25, the preparation method of the substrate further includes:
S600、采用化学锡、化学镍金、化学镍钯金、化学银中的至少一种表面处理工艺对第一导电挡块41远离第一焊盘211的表面进行处理。S600, using at least one surface treatment process of chemical tin, chemical nickel gold, chemical nickel palladium gold, and chemical silver to process the surface of the first conductive block 41 away from the first pad 211.
S700、采用化学锡、化学镍金、化学镍钯金、化学银中的至少一种表面处理工艺 对第二导电挡块42远离第二焊盘221的表面进行处理。S700, using at least one surface treatment process of chemical tin, chemical nickel gold, chemical nickel palladium gold, and chemical silver to process the surface of the second conductive block 42 away from the second pad 221.
在此情况下,第一导电挡块41和第二导电挡块42均包括本体层和覆盖本体层的保护层,对本体层进行表面处理后得到保护层。In this case, both the first conductive block 41 and the second conductive block 42 include a body layer and a protective layer covering the body layer, and the protective layer is obtained after surface treatment of the body layer.
对第一导电挡块41和第二导电挡块42进行表面处理后,可保护第一导电挡块41和第二导电挡块42的本体层不被污染和氧化,以保证元器件焊接的稳定性。After surface treatment is performed on the first conductive stop 41 and the second conductive stop 42, the body layer of the first conductive stop 41 and the second conductive stop 42 can be protected from contamination and oxidation, so as to ensure the stability of the welding of components Sex.
本申请实施例还提供一种封装结构,包括芯片,以及用于承载芯片的基板,如图2a、图2b、图6、图7、图8、图18和图19所示,基板的第一表面1覆盖有第一绝缘层11,基板在第一绝缘层11的内侧设置有第一焊盘211;第一绝缘层11上设置有第一开口111,第一开口111的底部通向第一焊盘211;其中,第一绝缘层11由固态热固化介电聚合物构成。The embodiment of the present application also provides a package structure, including a chip and a substrate for carrying the chip, as shown in FIG. 2a, FIG. 2b, FIG. 6, FIG. 7, FIG. 8, FIG. 18, and FIG. The surface 1 is covered with a first insulating layer 11, the substrate is provided with a first pad 211 inside the first insulating layer 11; a first opening 111 is provided on the first insulating layer 11, and the bottom of the first opening 111 leads to the first Pad 211; wherein, the first insulating layer 11 is composed of a solid thermally cured dielectric polymer.
基板还包括第一导电挡块41,第一导电挡块41堵塞第一开口111的底部,第一导电挡块41与第一焊盘211电连接。The substrate further includes a first conductive stopper 41, the first conductive stopper 41 blocks the bottom of the first opening 111, and the first conductive stopper 41 is electrically connected to the first pad 211.
可选的,第一导电挡块41在第一开口111中的高度h1大于第一开口111的深度h2。Optionally, the height h1 of the first conductive block 41 in the first opening 111 is greater than the depth h2 of the first opening 111.
可选的,第一导电挡块41在第一开口111中的高度h1等于第一开口111的深度h2。Optionally, the height h1 of the first conductive block 41 in the first opening 111 is equal to the depth h2 of the first opening 111.
可选的,第一导电挡块41在第一开口111中的高度h1小于第一开口111的深度h2。Optionally, the height h1 of the first conductive block 41 in the first opening 111 is smaller than the depth h2 of the first opening 111.
为了避免第一绝缘层11的材料对第一导电挡块41的形成产生影响,本申请实施例中用固态热固化介电聚合物材料取代绿油作为第一绝缘层11的材料。例如,在加工时,选择电镀和化学镀的工艺在第一焊盘211上生成第一导电挡块41。使用电镀和化学镀的方式来生成第一导电挡块41时,如果继续使用由绿油构成的第一绝缘层11,有可能因为绿油表面生成的异物导致镀液受到污染,影响电镀或化学镀的质量。In order to prevent the material of the first insulating layer 11 from affecting the formation of the first conductive block 41, in the embodiment of the present application, a solid thermosetting dielectric polymer material is used instead of green oil as the material of the first insulating layer 11. For example, during processing, electroplating and electroless plating processes are selected to generate the first conductive stop 41 on the first pad 211. When electroplating and electroless plating are used to generate the first conductive stop 41, if the first insulating layer 11 made of green oil continues to be used, the plating solution may be contaminated due to foreign matter generated on the surface of the green oil, which affects electroplating or chemical plating. The quality of plating.
可选的,第一绝缘层11为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、双马来酰亚胺-三嗪树脂薄膜、陶瓷粉增强改性环氧树脂薄膜中的一种。Optionally, the first insulating layer 11 is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, and a ceramic powder reinforced modified epoxy resin film .
可选的,如图6、图8、图18和图19所示,基板的与第一表面1相对的第二表面2覆盖有第二绝缘层12,基板在第二绝缘层12内侧设置有第二焊盘221;第二绝缘层12上设置有第二开口121,第二开口121的底部通向第二焊盘221;其中,第二绝缘层12由固态热固化介电聚合物构成。Optionally, as shown in FIGS. 6, 8, 18 and 19, the second surface 2 of the substrate opposite to the first surface 1 is covered with a second insulating layer 12, and the substrate is provided with The second pad 221; the second insulating layer 12 is provided with a second opening 121, and the bottom of the second opening 121 leads to the second pad 221; wherein the second insulating layer 12 is made of a solid thermally cured dielectric polymer.
基板还包括第二导电挡块42,第二导电挡块42堵塞第二开口121的底部,第二导电挡块42与第二焊盘221电连接。The substrate further includes a second conductive stopper 42, the second conductive stopper 42 blocks the bottom of the second opening 121, and the second conductive stopper 42 is electrically connected to the second pad 221.
可选的,第二导电挡块42在第二开口121中的高度h3大于第二开口121的深度h4。Optionally, the height h3 of the second conductive block 42 in the second opening 121 is greater than the depth h4 of the second opening 121.
可选的,第二导电挡块42在第二开口121中的高度h3等于第二开口121的深度h4。Optionally, the height h3 of the second conductive block 42 in the second opening 121 is equal to the depth h4 of the second opening 121.
可选的,第二导电挡块42在第二开口121中的高度h3小于第二开口121的深度h4。Optionally, the height h3 of the second conductive block 42 in the second opening 121 is smaller than the depth h4 of the second opening 121.
为了避免第二绝缘层12的材料对第二导电挡块42的形成产生影响,本申请实施例中用固态热固化介电聚合物材料取代绿油作为第二绝缘层12的材料。In order to avoid the material of the second insulating layer 12 from affecting the formation of the second conductive block 42, in the embodiment of the present application, a solid thermosetting dielectric polymer material is used instead of green oil as the material of the second insulating layer 12.
可选的,第二绝缘层12为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、双马来酰亚胺-三嗪树脂薄膜、陶瓷粉增强改性环氧树脂薄膜中的一种。Optionally, the second insulating layer 12 is one of a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine resin film, and a ceramic powder reinforced modified epoxy resin film .
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention. It should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (21)

  1. 一种封装结构,包括芯片,以及用于承载所述芯片的基板,其特征在于,所述基板的第一表面覆盖有第一绝缘层;A packaging structure comprising a chip and a substrate for carrying the chip, characterized in that the first surface of the substrate is covered with a first insulating layer;
    所述基板在所述第一绝缘层的内侧设置有第一焊盘,所述第一绝缘层上设置有第一开口,所述第一开口的底部通向所述第一焊盘;The substrate is provided with a first pad on the inner side of the first insulating layer, a first opening is provided on the first insulating layer, and the bottom of the first opening leads to the first pad;
    所述基板还包括第一导电挡块,所述第一导电挡块堵塞所述第一开口的底部,所述第一导电挡块与所述第一焊盘电连接;The substrate further includes a first conductive stopper, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad;
    其中,所述第一导电挡块在所述第一开口中的高度小于所述第一开口的深度。Wherein, the height of the first conductive block in the first opening is smaller than the depth of the first opening.
  2. 根据权利要求1所述的封装结构,其特征在于,所述第一表面为所述基板靠近所述芯片的表面。The package structure of claim 1, wherein the first surface is a surface of the substrate close to the chip.
  3. 根据权利要求1或2所述的封装结构,其特征在于,所述基板还包括设置在所述第一绝缘层内侧的第一导电层,所述第一导电层包括所述第一焊盘。The package structure according to claim 1 or 2, wherein the substrate further comprises a first conductive layer disposed inside the first insulating layer, and the first conductive layer includes the first pad.
  4. 根据权利要求1-3任一项所述的封装结构,其特征在于,所述第一导电挡块还与所述第一开口的侧壁接触。The package structure according to any one of claims 1 to 3, wherein the first conductive stopper is also in contact with the sidewall of the first opening.
  5. 根据权利要求1-4任一项所述的封装结构,其特征在于,所述第一绝缘层由固态热固化介电聚合物构成。The package structure according to any one of claims 1 to 4, wherein the first insulating layer is composed of a solid thermal curing dielectric polymer.
  6. 根据权利要求1-5任一项所述的封装结构,其特征在于,所述第一绝缘层为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、双马来酰亚胺-三嗪树脂薄膜或陶瓷粉增强改性环氧树脂薄膜中的一种。The package structure according to any one of claims 1-5, wherein the first insulating layer is a prepreg, a polyimide film, a polybenzoxazole film, a bismaleimide-triazine Resin film or ceramic powder reinforced modified epoxy resin film.
  7. 根据权利要求1-6任一项所述的封装结构,其特征在于,所述第一导电挡块包括本体层,所述本体层的材料包括铜或铜合金。The package structure according to any one of claims 1 to 6, wherein the first conductive stopper comprises a body layer, and a material of the body layer comprises copper or copper alloy.
  8. 根据权利要求7所述的封装结构,其特征在于,所述第一导电挡块还包括位于所述本体层远离所述第一焊盘一侧的保护层,所述保护层覆盖所述本体层;所述保护层用于防止所述本体层氧化。The package structure according to claim 7, wherein the first conductive stopper further comprises a protective layer located on a side of the body layer away from the first pad, the protective layer covering the body layer ; The protective layer is used to prevent oxidation of the body layer.
  9. 根据权利要求1-8任一项所述的封装结构,其特征在于,所述基板的与所述第一表面相对的第二表面覆盖有第二绝缘层,所述第二绝缘层内侧设置有第二焊盘;The package structure according to any one of claims 1-8, wherein the second surface of the substrate opposite to the first surface is covered with a second insulating layer, and the inside of the second insulating layer is provided with The second pad;
    所述第二绝缘层上设置有第二开口,所述第二开口的底部通向所述第二焊盘。A second opening is provided on the second insulating layer, and the bottom of the second opening leads to the second pad.
  10. 根据权利要求9所述的封装结构,其特征在于,所述基板还包括第二导电挡块,所述第二导电挡块堵塞所述第二开口的底部,所述第二导电挡块与所述第二焊盘电连接;The package structure according to claim 9, wherein the substrate further comprises a second conductive stopper, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is in contact with the The second pad is electrically connected;
    其中,所述第二导电挡块在所述第二开口中的高度小于所述第二开口的深度。Wherein, the height of the second conductive block in the second opening is smaller than the depth of the second opening.
  11. 根据权利要求9所述的封装结构,其特征在于,所述基板为封装基板,所述封装基板还包括设置在所述第一焊盘和所述第二焊盘之间的重布线层。9. The packaging structure of claim 9, wherein the substrate is a packaging substrate, and the packaging substrate further comprises a redistribution layer disposed between the first pad and the second pad.
  12. 根据权利要求9所述的封装结构,其特征在于,所述基板为封装基板,所述封装基板还包括:The package structure according to claim 9, wherein the substrate is a package substrate, and the package substrate further comprises:
    设置在所述第一焊盘和所述第二焊盘之间的核心层;A core layer provided between the first pad and the second pad;
    设置在所述核心层与所述第一焊盘之间的第一重布线层;A first rewiring layer provided between the core layer and the first pad;
    设置在所述核心层与所述第二焊盘之间的第二重布线层。A second rewiring layer provided between the core layer and the second pad.
  13. 一种封装结构,包括芯片,以及用于承载所述芯片的基板,其特征在于,所 述基板的第一表面覆盖有第一绝缘层;所述基板在所述第一绝缘层的内侧设置有第一焊盘;所述第一绝缘层上设置有第一开口,所述第一开口的底部通向所述第一焊盘;A package structure comprising a chip and a substrate for carrying the chip, wherein the first surface of the substrate is covered with a first insulating layer; the substrate is provided with A first pad; a first opening is provided on the first insulating layer, and the bottom of the first opening leads to the first pad;
    所述基板的与所述第一表面相对的第二表面覆盖有第二绝缘层;所述基板在所述第二绝缘层内侧设置有第二焊盘;所述第二绝缘层上设置有第二开口,所述第二开口的底部通向所述第二焊盘;The second surface of the substrate opposite to the first surface is covered with a second insulating layer; the substrate is provided with a second pad inside the second insulating layer; and the second insulating layer is provided with a Two openings, the bottom of the second opening leads to the second pad;
    所述基板还包括第一导电挡块和第二导电挡块;所述第一导电挡块堵塞所述第一开口的底部,所述第一导电挡块与所述第一焊盘电连接;所述第二导电挡块堵塞所述第二开口的底部,所述第二导电挡块与所述第二焊盘电连接。The substrate further includes a first conductive stopper and a second conductive stopper; the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad; The second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad.
  14. 根据权利要求13所述的封装结构,其特征在于,所述第一导电挡块在所述第一开口中的高度大于所述第一开口的深度;The package structure according to claim 13, wherein the height of the first conductive block in the first opening is greater than the depth of the first opening;
    和/或,and / or,
    所述第二导电挡块在所述第二开口中的高度大于所述第二开口的深度。The height of the second conductive block in the second opening is greater than the depth of the second opening.
  15. 一种封装结构的制备方法,包括形成芯片、以及用于承载所述芯片的基板;其特征在于,形成所述基板包括:A method for preparing a package structure includes forming a chip and a substrate for carrying the chip; characterized in that, forming the substrate includes:
    形成第一导电层;Forming a first conductive layer;
    形成覆盖所述第一导电层的第一薄膜层,并通过激光钻孔或机械钻孔工艺在所述第一薄膜层上形成第一开口,以形成覆盖在所述基板的第一表面的第一绝缘层;其中,所述第一开口露出所述第一导电层中的部分作为第一焊盘;A first thin film layer covering the first conductive layer is formed, and a first opening is formed on the first thin film layer through a laser drilling or mechanical drilling process to form a first film covering the first surface of the substrate An insulating layer; wherein the first opening exposes a part of the first conductive layer as a first pad;
    通过化学镀工艺和电镀工艺形成第一导电挡块,所述第一导电挡块堵塞所述第一开口的底部,所述第一导电挡块与所述第一焊盘电连接;其中,所述第一导电挡块在所述第一开口中的高度小于所述第一开口的深度。A first conductive stopper is formed by an electroless plating process and an electroplating process, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad; wherein The height of the first conductive block in the first opening is smaller than the depth of the first opening.
  16. 根据权利要求15所述的制备方法,其特征在于,形成所述基板还包括:The preparation method according to claim 15, wherein forming the substrate further comprises:
    采用化学锡、化学镍金、化学镍钯金、化学银中的至少一种表面处理工艺对所述第一导电挡块远离所述第一焊盘的表面进行处理。At least one surface treatment process of chemical tin, chemical nickel gold, chemical nickel palladium gold, chemical silver is used to process the surface of the first conductive block away from the first pad.
  17. 根据权利要求15所述的制备方法,其特征在于,形成所述基板还包括:The preparation method according to claim 15, wherein forming the substrate further comprises:
    形成位于所述第一导电层远离所述基板的第一表面一侧的第二导电层;Forming a second conductive layer on the side of the first conductive layer away from the first surface of the substrate;
    形成覆盖所述第二导电层的第二薄膜层,并通过激光钻孔或机械钻孔工艺在所述第二薄膜层上形成第二开口,以形成覆盖在所述基板的与第一表面相对的第二表面的第二绝缘层;其中,所述第二开口露出所述第二导电层中的部分作为第二焊盘;A second thin film layer covering the second conductive layer is formed, and a second opening is formed on the second thin film layer through a laser drilling or mechanical drilling process to form a covering on the substrate opposite to the first surface The second insulating layer on the second surface of the second surface; wherein the second opening exposes a part of the second conductive layer as a second pad;
    通过化学镀工艺和电镀工艺形成第二导电挡块,所述第二导电挡块堵塞所述第二开口的底部,所述第二导电挡块与所述第二焊盘电连接;其中,所述第二导电挡块在所述第二开口中的高度小于所述第二开口的深度。A second conductive stopper is formed through an electroless plating process and an electroplating process, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad; wherein, The height of the second conductive block in the second opening is smaller than the depth of the second opening.
  18. 一种封装结构的制备方法,包括形成芯片、以及用于承载所述芯片的基板;其特征在于,形成所述基板包括:A method for preparing a package structure includes forming a chip and a substrate for carrying the chip; characterized in that, forming the substrate includes:
    分别形成沿所述基板厚度方向层叠设置的第一导电层和第二导电层;Respectively forming a first conductive layer and a second conductive layer stacked along the thickness direction of the substrate;
    在所述第一导电层远离所述第二导电层的表面形成第一薄膜层,并通过激光钻孔或机械钻孔工艺在所述第一薄膜层上形成第一开口,以形成覆盖在所述基板的第一表面的第一绝缘层;其中,所述第一开口露出所述第一导电层中的部分作为第一焊盘;A first thin film layer is formed on the surface of the first conductive layer away from the second conductive layer, and a first opening is formed on the first thin film layer by a laser drilling or mechanical drilling process to form a cover on the surface A first insulating layer on the first surface of the substrate; wherein the first opening exposes a part of the first conductive layer as a first pad;
    在所述第二导电层远离所述第一导电层的表面形成第二薄膜层,并通过激光钻孔 或机械钻孔工艺在所述第二薄膜层上形成第二开口,以形成覆盖在所述基板的与第一表面相对的第二表面的第二绝缘层;其中,所述第二开口露出所述第二导电层中的部分作为第二焊盘;A second thin film layer is formed on the surface of the second conductive layer away from the first conductive layer, and a second opening is formed on the second thin film layer through a laser drilling or mechanical drilling process to form a covering on the surface A second insulating layer on a second surface of the substrate opposite to the first surface; wherein the second opening exposes a part of the second conductive layer as a second pad;
    通过化学镀工艺和电镀工艺形成第一导电挡块,所述第一导电挡块堵塞所述第一开口的底部,所述第一导电挡块与所述第一焊盘电连接;Forming a first conductive stopper through an electroless plating process and an electroplating process, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad;
    通过化学镀工艺和电镀工艺形成第二导电挡块,所述第二导电挡块堵塞所述第二开口的底部,所述第二导电挡块与所述第二焊盘电连接。A second conductive stopper is formed through an electroless plating process and an electroplating process, the second conductive stopper blocks the bottom of the second opening, and the second conductive stopper is electrically connected to the second pad.
  19. 根据权利要求18所述的制备方法,其特征在于,所述第一导电挡块在所述第一开口中的高度大于所述第一开口的深度;The manufacturing method according to claim 18, wherein the height of the first conductive block in the first opening is greater than the depth of the first opening;
    和/或,and / or,
    所述第二导电挡块在所述第二开口中的高度大于所述第二开口的深度。The height of the second conductive block in the second opening is greater than the depth of the second opening.
  20. 一种封装结构,包括芯片,以及用于承载所述芯片的基板,其特征在于,所述基板的第一表面覆盖有第一绝缘层;A packaging structure comprising a chip and a substrate for carrying the chip, characterized in that the first surface of the substrate is covered with a first insulating layer;
    所述基板在所述第一绝缘层的内侧设置有第一焊盘,所述第一绝缘层上设置有第一开口,所述第一开口的底部通向所述第一焊盘;The substrate is provided with a first pad on the inner side of the first insulating layer, a first opening is provided on the first insulating layer, and the bottom of the first opening leads to the first pad;
    所述基板还包括第一导电挡块,所述第一导电挡块堵塞所述第一开口的底部,所述第一导电挡块与所述第一焊盘电连接;The substrate further includes a first conductive stopper, the first conductive stopper blocks the bottom of the first opening, and the first conductive stopper is electrically connected to the first pad;
    其中,所述第一绝缘层由固态热固化介电聚合物构成。Wherein, the first insulating layer is composed of a solid thermal curing dielectric polymer.
  21. 根据权利要求20所述的封装结构,其特征在于,所述第一绝缘层为半固化片、聚酰亚胺薄膜、聚苯并噁唑薄膜、双马来酰亚胺-三嗪树脂薄膜或陶瓷粉增强改性环氧树脂薄膜中的一种。The package structure of claim 20, wherein the first insulating layer is a prepreg, polyimide film, polybenzoxazole film, bismaleimide-triazine resin film, or ceramic powder One of the reinforced modified epoxy resin films.
PCT/CN2019/075726 2019-02-21 2019-02-21 Packaging structure and preparation method therefor WO2020168518A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
PCT/CN2019/075726 WO2020168518A1 (en) 2019-02-21 2019-02-21 Packaging structure and preparation method therefor
CN201980078046.6A CN113170579A (en) 2019-02-21 2019-02-21 Packaging structure and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2019/075726 WO2020168518A1 (en) 2019-02-21 2019-02-21 Packaging structure and preparation method therefor

Publications (1)

Publication Number Publication Date
WO2020168518A1 true WO2020168518A1 (en) 2020-08-27

Family

ID=72144824

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/075726 WO2020168518A1 (en) 2019-02-21 2019-02-21 Packaging structure and preparation method therefor

Country Status (2)

Country Link
CN (1) CN113170579A (en)
WO (1) WO2020168518A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1535103A (en) * 2003-03-18 2004-10-06 日本特殊陶业株式会社 Wiring board
US20080029894A1 (en) * 2006-08-07 2008-02-07 Phoenix Precision Technology Corporation Flip-chip package substrate and a method for fabricating the same
US20100288549A1 (en) * 2009-05-12 2010-11-18 Unimicron Technology Corp. Coreless packaging substrate and method for manufacturing the same
US20130192877A1 (en) * 2011-10-28 2013-08-01 Ibiden Co., Ltd. Wiring board and method for manufacturing wiring board
US20140138134A1 (en) * 2012-11-21 2014-05-22 Shinko Electric Industries Co., Ltd. Wiring substrate

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI286372B (en) * 2003-08-13 2007-09-01 Phoenix Prec Technology Corp Semiconductor package substrate with protective metal layer on pads formed thereon and method for fabricating the same
JP2014220402A (en) * 2013-05-09 2014-11-20 凸版印刷株式会社 Method of semiconductor package substrate
CN106684057B (en) * 2016-12-30 2019-10-22 华为技术有限公司 Chip-packaging structure and its manufacturing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1535103A (en) * 2003-03-18 2004-10-06 日本特殊陶业株式会社 Wiring board
US20080029894A1 (en) * 2006-08-07 2008-02-07 Phoenix Precision Technology Corporation Flip-chip package substrate and a method for fabricating the same
US20100288549A1 (en) * 2009-05-12 2010-11-18 Unimicron Technology Corp. Coreless packaging substrate and method for manufacturing the same
US20130192877A1 (en) * 2011-10-28 2013-08-01 Ibiden Co., Ltd. Wiring board and method for manufacturing wiring board
US20140138134A1 (en) * 2012-11-21 2014-05-22 Shinko Electric Industries Co., Ltd. Wiring substrate

Also Published As

Publication number Publication date
CN113170579A (en) 2021-07-23

Similar Documents

Publication Publication Date Title
US8581402B2 (en) Molded chip interposer structure and methods
TWI685079B (en) Interposers with circuit modules encapsulated by moldable material in a cavity, and methods of fabrication
KR101982040B1 (en) Fan-out semiconductor package
JP3973340B2 (en) Semiconductor device, wiring board, and manufacturing method thereof
TWI628750B (en) Power overlay structure and method of making same
TWI679736B (en) Power overlay structure and method of making same
TWI278048B (en) Semiconductor device and its manufacturing method
US20070111398A1 (en) Micro-electronic package structure and method for fabricating the same
US20050269687A1 (en) Build-up structures with multi-angle vias for chip to chip interconnects and optical bussing
KR20040014432A (en) Microelectronic package having an integrated heat sink and build-up layers
KR20180037406A (en) Fan-out semiconductor package
TWI353650B (en) Chip embedded package structure and method for fab
TWI536526B (en) Electrical interconnect for an integrated circuit package and method of making same
JP2004335641A (en) Method of manufacturing substrate having built-in semiconductor element
JP2008166824A (en) Multichip package and formation method thereof
US5367765A (en) Method of fabricating integrated circuit chip package
JP2003197856A (en) Semiconductor device
TW201027697A (en) Mount board and semiconductor module
JP2011155149A (en) Wiring board and method of manufacturing the same, and semiconductor package
TW201947722A (en) Flip-chip package substrate
WO2024016517A1 (en) Three-dimensional packaging structure and manufacturing method therefor
WO2020168518A1 (en) Packaging structure and preparation method therefor
JP2011049606A (en) Method of manufacturing semiconductor module
CN219917164U (en) Semiconductor packaging device
TWI817728B (en) Package structure embedded with component

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19916063

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19916063

Country of ref document: EP

Kind code of ref document: A1