WO2020164259A1 - 具有高效烟气脱硫的回转石灰窑预热器 - Google Patents
具有高效烟气脱硫的回转石灰窑预热器 Download PDFInfo
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- WO2020164259A1 WO2020164259A1 PCT/CN2019/115227 CN2019115227W WO2020164259A1 WO 2020164259 A1 WO2020164259 A1 WO 2020164259A1 CN 2019115227 W CN2019115227 W CN 2019115227W WO 2020164259 A1 WO2020164259 A1 WO 2020164259A1
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- WIPO (PCT)
- Prior art keywords
- flue gas
- preheater
- sulfur
- lime kiln
- rotary lime
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D13/00—Apparatus for preheating charges; Arrangements for preheating charges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/508—Sulfur oxides by treating the gases with solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
- B01D53/83—Solid phase processes with moving reactants
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/004—Systems for reclaiming waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the invention relates to a lime kiln flue gas desulfurization equipment, in particular to a rotary lime kiln preheater with efficient flue gas desulfurization.
- flue gas desulfurization technologies mainly include dry, semi-dry and wet desulfurization. These technical solutions generally use calcium-based desulfurizers.
- the calcium-based desulfurizer and the SO 2 in the flue gas generate CaSO 3 , which is further oxidized to CaSO 4 at high temperature. So that SO 2 gas is removed from the flue gas and fixed in the desulfurizing agent.
- the input material is limestone based on calcium carbonate
- the product is lime based on calcium oxide. Both have the ability to absorb SO 2 and are commonly used calcium-based desulfurizers.
- mainstream rotary lime kilns are equipped with vertical preheaters to recover the waste heat of high-temperature flue gas emitted during the limestone calcination process.
- the limestone material is first stored in the top silo of the lime kiln preheater, and enters the annular heating space in the middle of the vertical preheater through the discharge pipe. In the annular heating space, the limestone material moves from top to bottom, the high temperature flue gas flows from bottom to top, and the limestone material and the high temperature flue gas conduct heat and mass transfer while countercurrently flowing. During the falling process of the limestone material, the limestone particles are gradually heated and decomposed by the high-temperature flue gas. The outer surface of the limestone is first decomposed into calcium oxide.
- the limestone particles are heated to about 900-1100°C. 30% of limestone is decomposed; while the flue gas is rising, the heat of the high-temperature flue gas is transferred to the limestone material, and the temperature of the flue gas itself gradually decreases during the rising process.
- the flue gas temperature drops To about 260 ⁇ 300°C.
- the limestone falling near the cone at the bottom of the preheater is pushed into the feeding chute by the push rod device, and then enters the rotary kiln for calcination.
- the material and the material will collide on the outer surface, and the calcium oxide layer formed on the outermost layer of the material will be broken into calcium oxide powder.
- the limestone material when the limestone material is calcined in the rotary kiln, the limestone material continuously rolls and rubs against the kiln wall.
- the calcium oxide layer generated on the outside of the limestone material will also fall off and break due to the collision and friction with the kiln wall, resulting in a large amount of small particle size Of calcium oxide powder.
- the calcium oxide powder is dispersed in the flue gas, moves with the flow of the flue gas, and part of it enters the fired product; part of it enters the exhaust pipe and is captured by the dust removal equipment.
- the Ca/S ratio in the kiln far meets the ratio required for desulfurization, but the desulfurization rate is still low, and SO in the flue gas 2 is too high to meet environmental protection requirements, and additional flue gas desulfurization equipment needs to be added.
- the reaction between calcium oxide and SO 2 to form calcium sulfite is a reversible reaction.
- the calcium sulfite produced will be quickly oxidized to calcium sulfate, which has high temperature stability.
- the sulfur fixation reaction is a reversible process, and temperature has an important influence on the reaction process.
- the temperature is low, the reaction speed is slow, and the reaction rate is too high, the reaction rate is fast, but the decomposition of the sulfur product will occur, and the reaction will proceed in the direction of precipitation of SO 2 , especially when the temperature is higher than 1200°C A large amount of SO 2 is precipitated.
- the present invention modifies the rotary lime kiln, and aims to provide a rotary lime kiln preheater with efficient flue gas desulfurization.
- the present invention provides a rotary lime kiln preheater with efficient flue gas desulfurization, which includes a preheater main body, a top silo, a discharge pipe, a smoke exhaust pipe, a push rod device, and a discharge chute. It also includes a sulfur-fixing agent auxiliary agent delivery pipeline, and the lower end of the sulfur-fixing agent auxiliary agent delivery pipeline is provided with a nozzle, and the nozzle is located above the discharging chute.
- the powder of the sulfur-fixing agent auxiliary agent can be transported to the upper part of the blanking chute in the main body of the preheater through the sulfur-fixing agent auxiliary delivery pipeline under the action of high-speed air flow.
- the nozzle is sprayed through the nozzle to mix with the high-temperature flue gas from the rotary lime kiln to improve the microstructure of the sulfur-fixing agent (ie calcium oxide in the rotary lime kiln) and delay the high-temperature decomposition of the desulfurization product (ie calcium sulfite) , Increase its decomposition temperature.
- the sulfide-fixing agent auxiliary agent delivery pipeline is arranged at the center of the main body of the preheater.
- the sulfur-fixing agent auxiliary agent and the high-temperature flue gas flow can be mixed uniformly.
- the main body of the preheater includes an inner plate and an outer plate that collectively enclose an annular heating space.
- the annular heating space includes a low temperature section, a desulfurization section, and a high temperature section.
- the desulfurization section is set such that the cross section from top to bottom increases first and then changes. Small to increase the residence time of the material in the desulfurization section.
- the residence time of the material in the temperature range of 800-900°C in the preheater can be increased.
- the inner plate of the desulfurization section has a first inclined part and a second inclined part.
- the first inclined part is set so that its horizontal inclination angle is smaller than the accumulation angle of the material
- the second inclined part is set so that the horizontal inclination angle is greater than the The friction angle between the plates.
- the arrangement of the first inclined portion and the second inclined portion can fill the entire annular heating space without affecting the movement of the stone material.
- the inner plate is further provided with a vertical portion between the first inclined portion and the second inclined portion.
- the temperature of the aforementioned desulfurization section is set to 800-900°C.
- the above-mentioned rotary lime kiln preheater with high-efficiency flue gas desulfurization further includes a flue gas swirling flow diversion water spray device, and the flue gas swirl flow diversion water spraying device is installed at the inlet end of the smoke exhaust pipe.
- the above-mentioned smoke swirling flow guiding water spray device includes an upper fixing ring, a lower fixing plate, a nozzle installed on the lower solid top plate and facing the inside of the smoke swirling flow guiding water spray device, a water pipe connected to the nozzle, A plurality of baffles are fixed between the upper fixing ring and the lower fixing plate, and the plurality of baffles are tangentially distributed around an internal imaginary circle of the flue gas swirl flow guiding water spray device.
- the flow direction of the flue gas into the exhaust pipe can be changed by the arrangement of the deflector, so that the direction of the flue gas flowing into the exhaust pipe is changed from along the axial direction of the exhaust pipe to along the exhaust pipe. Tangentially, this can 1) increase the contact time between calcium oxide and flue gas, and 2) accelerate the heat and mass transfer between water droplets and flue gas.
- the plurality of baffles are uniformly distributed along the tangential direction of the inner imaginary circle.
- the radius of the aforementioned inner imaginary circle is half of the radius of the smoke exhaust pipe.
- This setting enables the flue gas to form a strong swirling flow in the flue gas swirling diversion water spray device.
- Figure 1 is a schematic diagram of the internal structure of a rotary lime kiln preheater with efficient flue gas desulfurization according to an embodiment of the present invention
- FIG 2 is a schematic diagram of the annular heating space of the rotary lime kiln preheater with high-efficiency flue gas desulfurization shown in Figure 1. This figure clearly shows that the desulfurization section of the annular heating space becomes larger and then smaller from top to bottom structure;
- Figure 3 is the flue gas swirling diversion water spray device of the rotary lime kiln preheater with high efficiency flue gas desulfurization shown in Figure 1.
- a rotary lime kiln preheater with high-efficiency flue gas desulfurization includes a top silo 1, a preheater main body 2, a discharge pipe 3, a smoke exhaust pipe 4, a pusher
- the rod device 5 and the discharging chute 6 further include a sulfur-fixing agent auxiliary agent delivery pipeline 7.
- the lower end of the sulfur-fixing agent auxiliary agent delivery pipeline 7 is provided with a nozzle 70, and the nozzle 70 is located above the feeding chute 6.
- the sulfur-fixing agent auxiliary agent delivery pipeline 7 is arranged at the center of the preheater main body 2.
- the preheater main body 2 includes an inner plate 21 and an outer plate 22 that collectively enclose an annular heating space 20.
- the annular heating space 20 includes a low-temperature section, a desulfurization section and a high-temperature section.
- the desulfurization section is set to increase and then decrease the cross section from top to bottom (see Figure 2) to increase the residence time of the material in the desulfurization section.
- the inner plate 21 has a first inclined portion 210, a vertical portion 211, and a second inclined portion 212.
- the first inclined portion 210 is set such that its horizontal inclination angle ⁇ is smaller than the accumulation angle of the material
- the second inclined portion 212 is set such that its horizontal inclination angle ⁇ is greater than the friction angle between the material and the inner plate, as shown in FIG. 3.
- the rotary lime kiln preheater further includes a flue gas swirling flow diversion water spray device 8 installed in The inlet end of the exhaust pipe 4.
- the flue gas swirling flow guiding water spray device 8 includes an upper fixing ring 81, a lower fixing plate 83, and a device installed on the lower solid top plate 83 and facing the inside of the flue gas swirling flow guiding water spray device 8.
- the nozzle 85, a water pipe 87 connected to the nozzle 85, and a plurality of baffle plates 82 fixed between the upper fixing ring 81 and the lower fixing plate 83.
- the plurality of baffles 82 are evenly distributed tangentially around an internal imaginary circle (not shown) of the flue gas swirl flow diversion water spray device.
- the radius of the internal imaginary circle is half of the radius of the smoke exhaust pipe 4.
- the measures taken in this embodiment are as follows: 1) Inject the sulfur-fixing agent auxiliary agent through the sulfur-fixing agent auxiliary agent delivery pipe 7 into the upper part of the chute 6 , Some sulfur-fixing agent additives can improve the microstructure of the sulfur-fixing agent (ie calcium oxide), and other sulfur-fixing agent additives can delay the high temperature decomposition of the desulfurization product (ie calcium sulfite) and increase its decomposition temperature; 2) The inlet end of the exhaust pipe 4 is additionally provided with a flue gas swirling flow diversion water spray device 8 to reactivate the calcium oxide, increase the reaction speed of the low temperature section in the annular heating space 20, and increase the sulfur fixation rate; 3) change the preheater body 2 The structure of the annular heating space 20 increases the volume of the optimum temperature zone and increases the residence time of the material in this temperature zone.
- the ground sulfur-fixing agent powder is transported to the nozzle 70 above the high-temperature section of the blanking chute 6 in the annular heating space 20 through the sulfur-fixing agent delivery pipeline 7 under the action of high-speed airflow, and the sulfur-fixing agent is carried.
- the air flow of the additive powder is uniformly mixed with the high temperature flue gas flow from the rotary kiln.
- the additives for improving the microstructure of the sulfur-fixing agent generally include alkali metal compounds and organic solutions.
- the addition of these additives can improve the micropore diameter, internal structure of the pores, pore specific surface area, and pore distribution of the sulfur-fixing agent. Thereby improving the activity of the sulfur-fixing agent, thereby increasing the sulfur-fixing rate.
- the alkali metal compound additives mainly include Na 2 CO 3 , NaCl, and KCl.
- the addition of Na 2 CO 3 can promote the rearrangement of the CaO lattice, improve the pore distribution and pore size, and inhibit the high temperature decomposition of sulfur fixation products.
- the presence of NaCl and KCl improves the efficiency of CaO in the process of sulfur fixation.
- Sulfur-fixing agent additives are added to the sulfur-fixing agent to form sulfur-containing minerals with high temperature thermal stability or to form a low-temperature eutectic as an additive to prevent the decomposition of CaSO 4 .
- These sulfur fixative additives mainly include:
- the addition of iron and silicon components can generate a Ca-Fe-Si-O system to form a heat-resistant silicate stable phase.
- Calcium sulfate is covered or wrapped by high melting point silicate, effectively preventing the re-decomposition of calcium sulfate , Can significantly improve the desulfurization rate at high temperature;
- Fe 2 O 3 accelerates the reaction rate of calcium oxide and sulfur dioxide, and calcium sulfite is easily oxidized to calcium sulfate at high temperature;
- Al 2 O 3 can also inhibit the high-temperature decomposition of sulfur fixation products, and at the same time can form a double salt of CaSO 4 ⁇ CaO ⁇ Al 2 O 3 with high thermal stability, and this product can cover or wrap the surface of Ca S O 4 crystals. Inhibit its decomposition and effectively improve the sulfur fixation effect;
- MgO promotes the sulfur fixation reaction of CaO and can catalyze the sulfur fixation reaction of lime
- the main components of the sulfur-fixing agent auxiliary are Al 2 O 3 , SiO 2 , MgO, Fe 2 O 3 , and a small amount of alkali metal compounds are used as auxiliary components.
- the amount of sulfur-fixing agent sprayed is based on the sulfur content in the flue gas, and the Ca/S ratio is 2, and the total amount of CaO required to absorb the sulfur in the flue gas is back calculated.
- the amount of the auxiliary agent is 2 ⁇ 6% of total CaO required.
- the flue gas makes a high-speed swirling motion in the exhaust pipe 4, the flue gas and water mix more evenly, accelerate the heat and mass transfer of water droplets and flue gas, and promote calcium oxide in the flue gas , The reaction of water droplets and sulfur dioxide to prevent the lime powder in the flue gas from agglomerating and blocking the exhaust pipe 4 due to water absorption;
- the most suitable temperature range for sulfur fixation reaction is 800 ⁇ 900°C. If the temperature exceeds 900°C, part of the sulfur fixation products will decompose and reduce the overall sulfur fixation rate; if the temperature is below 800°C, the reaction rate will decrease, which is not conducive to the rapid progress of the sulfur fixation reaction.
- the structure of the traditional preheater is similar to the circular cross-section enclosed by the inner and outer dodecagons and is formed by stretching to a certain height.
- the flue gas flows in this space with a constant cross-section, which has the greatest impact on the entire desulfurization reaction in the 800-900 °C area It only occupies a small part of the entire material layer.
- the flue gas flows through this area at high speed, with short residence time and low desulfurization rate.
- the present invention designs a new type of preheater structure, namely: in the limestone material at 800-900°C, the preheater body structure is changed from a uniform cross-section ring structure to a variable cross-section ring structure.
- the horizontal section of this area is First it becomes bigger, then smaller, and finally returns to the original size.
- the purpose is to increase the residence time of the stone in the 800-900°C area.
- the cross section first consider the influence of the accumulation angle of the stone.
- the horizontal inclination angle ⁇ of the first inclined part 210 should be slightly smaller than the accumulation angle of the stone; secondly, in order not to affect the falling of the stone, the influence of the friction angle of the stone should be considered.
- the horizontal inclination angle ⁇ of the second inclined portion 212 should be slightly larger than the friction angle of the stone.
- the height of the material surface can be adjusted by increasing the height of the preheater, that is, increasing the height of the annular heating space 20.
- the preheating can be controlled by changing the input and output volume (for example, by adjusting the movement frequency of the push rod device 5) The total height of the material layer in the annular heating space 20 inside the device.
- Increasing the feed volume and reducing the discharge volume will increase the total height of the material layer, resulting in an increase in the resistance of the material layer, and a decrease in the flue gas flow velocity, thereby extending the residence time of the flue gas in the desulfurization section of the annular heating space 20; Conversely, reducing the amount of feed and increasing the amount of output will reduce the total height of the material layer, reduce the gap resistance of the material layer, and increase the flue gas flow rate, thereby shortening the residence time of the flue gas in the desulfurization section of the preheater.
- the flue gas swirling diversion water spray device 8 is installed at the entrance of the flue gas pipe 4, where the flue gas temperature is about 260 ⁇ 300 °C, the water droplets can absorb the heat of the flue gas and evaporate, and the lime powder will not change due to water absorption Reunite into a paste. Moreover, because the flue gas temperature is not high, the water droplets can stay for enough time to activate the desulfurization reaction;
- the flue gas swirling diversion water spray device 8 changes the way the flue gas enters the exhaust pipe 4, from the original axial entry to the tangential entry, the mixture of flue gas, water droplets, and lime powder is more uniform and strong, and the water droplets and smoke
- the heat and mass transfer resistance of gas is smaller, and the flue gas desulfurization effect is better at low temperature;
- sulfur-fixing agent additives in the high-temperature section of the annular heating space 20 improves the micro-pore structure of the sulfur-fixing agent, which is conducive to the sulfur-fixing reaction.
- the surface of the sulfur-fixing product is covered with a substance with high temperature stability to reduce the re-sulfurization Decompose, increase the decomposition temperature of sulfur fixation products;
- variable cross-section structure design of the desulfurization section of the annular heating space 20 of the preheater takes into account the accumulation angle of the stone and the friction angle between the stone and the inner plate, and the stone can better fill the entire ring of the preheater during the falling process Heating space 20;
- the design and manufacture of the preheater take into account the surplus of the material layer height. In actual production, the balance between the inlet and the output of the preheater is adjusted according to the needs, and then the height of the material layer inside the preheater is adjusted.
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Abstract
Description
Claims (10)
- 一种具有高效烟气脱硫的回转石灰窑预热器,其包括预热器主体、顶部料仓、下料管、排烟管、推杆装置、下料溜槽,其特征在于还包括固硫剂助剂输送管道,该固硫剂助剂输送管道的下端设置有喷嘴,该喷嘴位于下料溜槽的上方。
- 根据权利要求1所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,所述固硫剂助剂输送管道布置在所述预热器主体的中心位置。
- 根据权利要求1所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,所述预热器主体包括共同围成环形加热空间的内板和外板,该环形加热空间包括低温段、脱硫段和高温段,该脱硫段设置成由上到下截面先变大再变小以增加物料在该脱硫段内的驻留时间。
- 根据权利要求3所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,在所述脱硫段所述内板具有第一倾斜部和第二倾斜部,所述第一倾斜部设置成其水平倾斜角小于物料的堆积角,所述第二倾斜部设置成其水平倾斜角大于物料与所述内板间的摩擦角。
- 根据权利要求4所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,所述内板在所述第一倾斜部和所述第二倾斜部之间还设置有竖直部。
- 根据权利要求3所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,所述脱硫段的温度设置为800~900℃。
- 根据权利要求1至6任一项所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,还包括烟气旋流导流喷水装置,该烟气旋流导流喷水装置装设于所述排烟管的入口端。
- 根据权利要求7所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,所述烟气旋流导流喷水装置包括上固定环、下固定板、装设于下固顶板上并朝向所述烟气旋流导流喷水装置内部的喷嘴、与喷嘴连接的水管、固定于上固定环和下固定板之间的多个导流板,该多个导流板围绕所述烟气 旋流导流喷水装置的一个内部假想圆切向分布。
- 根据权利要求8所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,所述多个导流板沿着所述内部假想圆切向均匀分布。
- 根据权利要求9所述的具有高效烟气脱硫的回转石灰窑预热器,其特征在于,所述内部假想圆的半径为所述排烟管的半径的一半。
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CN116332667A (zh) * | 2023-04-06 | 2023-06-27 | 中国科学院过程工程研究所 | 一种含硫固废制备多孔材料及固化硫的方法 |
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