WO2020162469A1 - Curved surface screen printing device and curved surface screen printing method - Google Patents

Curved surface screen printing device and curved surface screen printing method Download PDF

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Publication number
WO2020162469A1
WO2020162469A1 PCT/JP2020/004194 JP2020004194W WO2020162469A1 WO 2020162469 A1 WO2020162469 A1 WO 2020162469A1 JP 2020004194 W JP2020004194 W JP 2020004194W WO 2020162469 A1 WO2020162469 A1 WO 2020162469A1
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WO
WIPO (PCT)
Prior art keywords
pedestal
control unit
squeegee
screen printing
rotation axis
Prior art date
Application number
PCT/JP2020/004194
Other languages
French (fr)
Japanese (ja)
Inventor
啓佑 松田
優貴 立山
Original Assignee
Agc株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Agc株式会社 filed Critical Agc株式会社
Priority to CN202080011870.2A priority Critical patent/CN113557141B/en
Priority to JP2020571223A priority patent/JP7456390B2/en
Publication of WO2020162469A1 publication Critical patent/WO2020162469A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/16Printing tables
    • B41F15/18Supports for workpieces
    • B41F15/30Supports for workpieces for articles with curved surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/12Stencil printing; Silk-screen printing

Definitions

  • the present invention relates to a curved screen printing device and a curved screen printing method.
  • Patent Document 1 Conventionally, there is known a curved surface screen printing apparatus that prints on a base material having a curved surface (see, for example, Patent Document 1).
  • the curved screen printing apparatus of Patent Document 1 moves the pedestal holding the base material, the screen plate, and the squeegee relatively in the printing direction, and rotates the pedestal around a rotation axis orthogonal to the printing direction. Print the material.
  • the curved screen printing apparatus of Patent Document 1 includes a substrate moving mechanism that rotates a pedestal while moving it horizontally.
  • the base material moving mechanism of the first embodiment includes a ball screw mechanism driven by a horizontal drive motor, and a horizontal moving base that moves in the horizontal direction by driving the ball screw mechanism.
  • the horizontal moving table is provided with a vertical moving table that moves in the vertical direction by driving a vertical drive motor.
  • the vertical moving table is provided with a rocking table that is driven by a rocking drive motor to rotate about a rotation axis orthogonal to the printing direction.
  • the rocking table is formed in an L shape.
  • a pedestal is attached to the protruding portion protruding from the upper portion of the rocking base. Then, at the time of printing, the pedestal is moved in the horizontal and vertical directions by the drive of the horizontal drive motor and the vertical drive motor, and is rotated by the drive of the swing drive motor.
  • the base material moving mechanism of the second embodiment includes a substrate that moves in the horizontal direction by driving an actuator.
  • a pair of linear guides extending in the vertical direction are fixed to the substrate.
  • a drive member is fixed to the lower ends of the shafts fitted into the pair of linear guides.
  • a pedestal holder having cam grooves of the same shape formed on the front and rear surfaces is fixed to the lower portion of the drive member.
  • the cam groove is bent into a shape substantially the same as the printed surface of the base material.
  • a pair of cam followers which are fixed to a movable base that moves up and down by the drive of an up-and-down drive mechanism and horizontally arranged on the left and right sides, are fitted in the respective cam grooves from the front and rear surfaces.
  • the drive member and the pedestal holder are connected by two chains that cross and bridge between them.
  • the first chain connects one end of the drive member in the movement direction and the other end of the pedestal holder in the movement direction
  • the second chain connects the other end of the drive member in the movement direction to the pedestal holder.
  • One end of the moving direction is connected to the other end.
  • the pedestal is attached to the pedestal holder with a pair of arms extending forward. Then, at the time of printing, when the driving member moves in accordance with the driving of the actuator, the pedestal is pulled by the chain and moves in the horizontal direction while rotating along the shape of the cam groove.
  • Patent Document 1 Although not described in Patent Document 1, if the pedestal is directly fixed to the swing drive motor, there is a risk that the torque for rotating the pedestal will be insufficient. It is considered that the pedestal is attached to the swing drive motor via the reduction gear. In a speed reducer composed of a plurality of gears, a gap called backlash is provided at a meshing portion of a gear tooth of one gear and a gear tooth of another gear.
  • the printing pressure of the squeegee is applied when printing is performed on the right side of the rotation axis of the base material. Because the force to rotate the base material to the right acts on the surface of the driven gear that is directly fixed to the pedestal in the rotation direction front surface of the driven gear tooth and the rotation direction of the drive gear tooth of the drive gear that rotates the driven gear. Contact with the rear surface.
  • the pedestal does not rotate due to the meshing of the gear teeth, so there is a possibility that the pedestal rotates at a speed different from the set speed. As a result, printing may be displaced in the rotation direction of the base.
  • An object of the present invention is to provide a curved surface screen printing apparatus and a curved surface screen printing method capable of suppressing the displacement of the printing base in the rotation direction.
  • a curved screen printing apparatus is a curved screen printing apparatus that prints a predetermined pattern on a plate-shaped base material having a curved surface, the base having a holding surface that holds the base material, and a screen plate.
  • a squeegee configured to apply ink to the base material held on the pedestal through the screen plate, and the pedestal around a rotation shaft located on the opposite side of the holding surface of the pedestal
  • a print control unit configured to print the base material by relatively moving the pedestal, the screen plate, and the squeegee in a direction orthogonal to the rotation axis.
  • the unit includes a rotation angle control unit configured to apply a force for rotating the pedestal to one side of the rotation axis in a horizontal orthogonal direction, or a rotation angle control unit configured to apply a force to rotate the pedestal in a horizontal orthogonal direction.
  • a load control unit configured to apply a force for rotating the pedestal is provided, and the rotation angle control unit is provided with a rotational force application mechanism in which a backlash exists between components that mesh with each other.
  • the load control unit is configured to load a moment about the rotation axis that is larger than a moment about the rotation axis generated by the printing pressure of the squeegee.
  • the rotational force imparting mechanism when performing printing on the base material while rotating the pedestal, the rotational force imparting mechanism imparts a force for rotating the pedestal to one side of the pedestal in a direction orthogonal to the rotational axis or the rotational axis, A moment larger than the moment about the rotation axis generated by the printing pressure of the squeegee is applied to the other side in the direction orthogonal to the rotation axis about the rotation axis.
  • the contact state of the intermeshing components of the rotational force imparting mechanism remains constant and does not change.
  • the rotational force applying mechanism is composed of a plurality of constituent elements that are engaged with each other, slack unlike a chain does not occur. As a result, the pedestal rotates at the same speed as the set speed, and deviation of the printing pedestal in the rotation direction is suppressed.
  • the rotational force applying mechanism is a ball screw that applies a force to the one side of the opposite surface by the relative movement of the screw shaft, the nut, and the ball.
  • the rotational force applying mechanism is a ball screw that applies a force to the one side of the opposite surface by the relative movement of the screw shaft, the nut, and the ball.
  • the load control unit includes a pneumatic cylinder, a hydraulic cylinder, or a weight.
  • the load control unit includes a pneumatic cylinder, a hydraulic cylinder, or a weight.
  • the print control unit includes a rotary shaft holding unit configured to hold both end sides of the rotary shaft.
  • the pedestal can be prevented from tilting during printing, and the printing accuracy is improved.
  • a curved screen printing method is a curved screen printing method for printing a predetermined pattern on a plate-shaped base material having a curved surface, and a pedestal having a holding surface for holding the base material, and a screen plate. And, using a squeegee, while rotating the pedestal around a rotation axis located on the side opposite to the holding surface of the pedestal, the pedestal, the screen plate and the squeegee in a direction orthogonal to the rotation axis.
  • the base material is printed by moving the base material relative to each other, there is a backlash between the components that mesh with each other, a rotating force imparting mechanism, one side in the horizontal orthogonal direction of the rotating shaft, or the rotating shaft.
  • a force to rotate the pedestal, and a moment larger than the moment about the rotation axis generated by the printing pressure of the squeegee is applied to the other side of the rotation axis on the other side in the horizontal orthogonal direction. While rotating the pedestal.
  • FIG. 1 is a schematic diagram of a curved screen printing apparatus according to the first embodiment of the present invention.
  • FIG. 2 is a side view of a pedestal moving mechanism that constitutes the curved screen printing apparatus.
  • FIG. 3 is a front view of the pedestal moving mechanism.
  • FIG. 4 is a sectional view showing a part of a ball screw which constitutes the pedestal moving mechanism.
  • FIG. 5A is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus.
  • FIG. 5B is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus.
  • FIG. 5C is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus.
  • FIG. 5A is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus.
  • FIG. 5B is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus.
  • FIG. 5C is an operation explanatory diagram
  • FIG. 6 is a side view showing an operating state of the pedestal moving mechanism in the curved screen printing method.
  • FIG. 7 is a side view showing an operating state of the ball screw in the curved screen printing method.
  • FIG. 8 is a side view of a pedestal moving mechanism that constitutes the curved screen printing apparatus according to the second embodiment of the present invention.
  • FIG. 9 is a front view of the pedestal moving mechanism.
  • the curved screen printing apparatus 1 prints a predetermined pattern on a plate-shaped substrate G having a curved surface.
  • the base material G include glass, plates of ceramics, resin, wood, metal and the like.
  • glass include colorless and transparent amorphous glass, as well as crystallized glass and colored glass.
  • the planar shape of the base material G is not particularly limited, and may be polygonal, circular, elliptical, or any other shape.
  • the curved surface means a surface having a radius of curvature of 5000 mm or less.
  • the curved surface provided on the base material G is composed of only convex surfaces whose one main surface side projects to the other main surface side.
  • the curved surface may have a portion having a different curvature as long as it has a convex shape. Further, both a flat portion and a bent portion may be present, or a bent portion accompanied by a twist may be present.
  • the base material G of the present embodiment is formed in a rectangular shape in a plan view, and is bent in one direction around the center of the long side direction thereof, but is not limited to this configuration and has another shape. Good.
  • the curved surface screen printing apparatus 1 includes a base 2, a screen plate 3, a squeegee 4, and a print control unit 5.
  • the print control unit 5 includes a base moving mechanism 6 that moves the base 2, a screen plate moving mechanism 8 that moves the screen plate 3, and a squeegee moving mechanism 7 that moves the squeegee 4.
  • the base material G is placed on the pedestal 2.
  • the surface 21 of the pedestal 2 is formed to be larger than the planar shape of the base material G.
  • a part of the surface 21 constitutes a holding surface 21A having the same shape as the target bending shape of the base material G.
  • the holding surface 21A is formed in a convex shape.
  • the back surface 22 as the opposite surface of the pedestal 2 is formed in a flat shape.
  • a rotary shaft 24 is fixed to the back surface 22 via a shaft fixing member 23.
  • the rotary shaft 24 is fixed at the center of the back surface 22 in the left-right direction so as to extend in parallel to and in the front-rear direction with respect to the back surface 22.
  • the pedestal 2 is provided with a suction unit (not shown) that suctions the base material G on the holding surface 21A.
  • the pedestal moving mechanism 6 includes a base 61, a rotary shaft holding unit 62, a rotation angle control unit 63, a load control unit 64, and a base moving mechanism 65.
  • the rotary shaft holding unit 62 holds the pedestal 2 rotatably around the rotary shaft 24.
  • the rotary shaft holding unit 62 includes a pair of columns 621 that extend upward from the upper surface 611 of the base 61.
  • Bearings 622 that support the end portions of the rotary shaft 24 are provided at the upper ends of the pair of columns 621.
  • the bearing 622 supports the rotary shaft 24 so that the center of the rotary shaft 24 overlaps with a virtual center line C passing through the center of the base 2 when the curved screen printing apparatus 1 is viewed from the front.
  • the bearing 622 may support the rotating shaft 24 so that the center of the rotating shaft 24 does not overlap the virtual center line C.
  • the rotation angle control unit 63 applies a force for rotating the pedestal 2 to a portion of the back surface 22 of the pedestal 2 on the right side of the rotation shaft 24.
  • the rotation angle control unit 63 includes a ball screw 631 as a rotational force imparting mechanism, a ball screw drive unit 632, a first vertical guide 633, and a first movement direction conversion unit 634.
  • the ball screw 631 is supported by the ball screw drive unit 632 on the upper surface 611 of the base 61 on the right side of the rotary shaft holding unit 62.
  • the ball screw 631 includes a screw shaft 631A, a nut 631B, and a plurality of balls 631C.
  • a spiral shaft groove 631D is formed on the outer peripheral surface of the screw shaft 631A.
  • a spiral nut groove 631E is formed on a part of the inner peripheral surface of the nut 631B.
  • the space formed by the nut groove 631E and the shaft groove 631D constitutes a rolling path 631F along which the balls 631C roll.
  • a gap is provided between the ball groove 631C and the shaft groove 631D and the nut groove 631E forming the rolling path 631F. That is, the ball screw 631 has a backlash between the components that mesh with each other.
  • the nut 631B is provided with a circulation path 631G that circulates the balls 631C by connecting the upper end and the lower end of the rolling path 631F.
  • the ball screw drive unit 632 includes a motor 632A fixed to the upper surface of the base 61, and a coupling 632B connecting the upper end of the motor shaft 632C of the motor 632A and the lower end of the screw shaft 631A.
  • the first vertical guide 633 is provided on the upper surface 611 of the base 61 on the right side of the rotary shaft holding unit 62 and on the left side of the ball screw 631.
  • the first vertical guide 633 includes a support member 633A, a first vertical rail 633B fixed to an upper end of the support member 633A so as to extend upward, and a first lift up and down along the first vertical rail 633B. And a slider 633C.
  • the side surface of the nut 631B is fixed to the side surface of the first elevating slider 633C such that the moving direction of the first elevating slider 633C is parallel to the axial direction of the nut 631B.
  • the first motion direction conversion unit 634 includes a first horizontal guide 634A and a first conversion bearing 634B.
  • the first horizontal guide 634A includes a first horizontal rail 634C fixed to the rear surface 22 of the pedestal 2 so as to extend left and right, and a first horizontal slider 634D that moves left and right along the first horizontal rail 634C. Equipped with.
  • the first horizontal rail 634C is fixed such that the center in the width direction thereof overlaps with the virtual center line C when the curved screen printing apparatus 1 is viewed from the right.
  • a rotary shaft 634E extending in the front-rear direction is fixed to the lower end side of the first horizontal slider 634D.
  • the first conversion bearing 634B is fixed to the upper surface of the nut 631B.
  • the first conversion bearings 634B respectively support both ends of a rotary shaft 634E fixed to the lower end side of the first horizontal slider 634D.
  • the load control unit 64 applies a force for rotating the pedestal 2 to a portion of the back surface 22 of the pedestal 2 on the left side of the rotation shaft 24.
  • the load control unit 64 includes an air cylinder 641, a second vertical guide 642, a lifting member 643, a second movement direction changing unit 644, and a cylinder drive unit 645 that drives the air cylinder 641.
  • the air cylinder 641 is fixed on the upper surface 611 of the base 61 on the left side of the rotary shaft holding unit 62 so that the output shaft 641A moves vertically.
  • the second vertical guide 642 has the same structure as the support member 633A, the first vertical rail 633B, and the first elevating slider 633C of the first vertical guide 633, respectively.
  • the support member 642A, the second vertical rail 642B, and A second lifting slider 642C is provided.
  • the elevating member 643 is fixed to the second elevating slider 642C, and includes a base portion 643A extending upward, and an extending portion 643B extending from the upper end of the base portion 643A above the air cylinder 641.
  • the extending portion 643B is formed in a plate shape.
  • the lower surface of the extending portion 643B is fixed to the upper end of the output shaft 641A of the air cylinder 641 via a connecting member 643C.
  • the second movement direction conversion unit 644 has a second horizontal guide 644A and a second horizontal guide 644A having the same configurations as the first horizontal guide 634A and the first conversion bearing 634B of the first movement direction conversion unit 634, respectively. And a conversion bearing 644B.
  • the second horizontal rail 644C of the second horizontal guide 644A is fixed to the back surface 22 of the pedestal 2 so as to extend in the left-right direction.
  • the second horizontal rail 644C is fixed such that the center in the width direction thereof overlaps with the virtual center line C when the curved screen printing apparatus 1 is viewed from the left.
  • the second horizontal rail 644C is fixed at a position that is line-symmetrical to the first horizontal rail 634C with respect to the virtual center line C when viewed from the front.
  • a rotary shaft 644E extending in the front-rear direction is fixed to the lower end side of the second horizontal slider 644D.
  • the second conversion bearing 644B is fixed to the upper surface of the extending portion 643B of the elevating member 643.
  • the second conversion bearings 644B respectively support both ends of the rotating shaft 644E.
  • the base moving mechanism 65 includes a pair of base supporting members 651 that support the base 61 from below, and a support member moving unit (not shown) that moves the pair of base supporting members 651 vertically and horizontally.
  • the pair of base support members 651 are provided at positions that are line-symmetric with respect to the virtual center line C when the curved screen printing apparatus 1 is viewed from the left.
  • the movement direction and operation sequence of the pedestal 2, the screen plate 3, and the squeegee 4 are not limited to the following contents, and any movement direction and operation sequence that can be printed on the base material G may be applied.
  • an operator or a transport unit places the base material G on the base 2.
  • a suction unit (not shown) sucks the base material G on the holding surface 21A.
  • the base moving mechanism 65 of the pedestal moving mechanism 6 moves the pedestal 2 to the right and positions it just below the screen plate 3.
  • the motor 632A of the rotation angle control unit 63 is driven to rotate the screw shaft 631A so that the nut 631B rises, and the cylinder drive unit 645 of the load control unit 64 drives the air cylinder 641.
  • the output shaft 641A is driven to descend.
  • the first elevating slider 633C fixed to the nut 631B is guided by the first vertical rail 633B, so that the nut 631B is kept straight. Ascends vertically.
  • the first horizontal slider 634D rotates counterclockwise about the rotation shaft 634E supported by the first conversion bearing 634B, and rotates the first horizontal slider 634D. Guided by the horizontal rail 634C, it moves to the left.
  • the second elevating slider 642C fixed to the elevating member 643 is guided by the second vertical rail 642B, so that the elevating member 643 keeps straightness. It descends vertically.
  • the second horizontal slider 644D rotates counterclockwise about the rotation shaft 644E supported by the second conversion bearing 644B, It is guided by the horizontal rail 644C of and moves to the left.
  • the respective configurations of the rotation angle control unit 63 and the load control unit 64 are driven to rotate the pedestal 2 counterclockwise so that the right end of the base material G comes closest to the screen plate 3.
  • the squeegee moving mechanism 7 lowers the squeegee 4 to set the lower surface of the screen plate 3 to the base. Press on the upper surface of material G. Thereafter, with the screen plate 3 fixed, as shown in FIGS. 5B and 5C, the squeegee moving mechanism 7 moves the squeegee 4 to the left, and the pedestal moving mechanism 6 synchronizes with the movement of the squeegee 4.
  • the pedestal 2 is rotated clockwise while moving to the left and up and down.
  • the movement of the squeegee 4 and the pedestal 2 causes the squeegee 4 to push the ink out of the screen plate 3 and apply it to the entire printing area of the base material G. After that, the print control unit 5 returns the base 2, the screen plate 3 and the squeegee 4 to the initial positions shown in FIG.
  • the nut 631B of the rotation angle control unit 63 is lowered and the output shaft 641A of the load control unit 64 is raised to rotate the pedestal 2 clockwise.
  • the load control unit 64 always presses the left side of the center of the base 2 with a pressing force F T larger than the printing pressure F S of the squeegee 4.
  • both the printing pressure F S and the pressing force F T act to lower the right side of the pedestal 2. This force pushes the nut 631B downward.
  • the gap is provided between the ball groove 631C and the shaft groove 631D and the nut groove 631E that form the rolling path 631F. Therefore, as shown in FIG. 7, the upper side of the center of the ball 631C contacts the nut groove 631E but does not contact the shaft groove 631D, and the lower side contacts the shaft groove 631D but does not contact the nut groove 631E. Become.
  • the printing pressure F S acts to lower the left side of the pedestal 2, while the pressing force F T acts to lower the right side of the pedestal 2.
  • the pressing force F T is larger than the printing pressure F S, a force for lowering the right side acts on the pedestal 2.
  • the contact state between the ball 631C and the shaft groove 631D and the nut groove 631E remains the state shown in FIG.
  • both ends of the rotary shaft 24 are held by the rotary shaft holding unit 62, the pedestal 2 can be prevented from tilting, and printing accuracy is improved.
  • FIGS. 8 and 9 the difference between the curved screen printing apparatus 1 of the first embodiment and the curved screen printing apparatus 1A of the second embodiment is that the rotation angle control unit 63 of the pedestal moving mechanism 6 is replaced by the rotation angle control unit 63. That is, the rotation angle control unit 66A is provided.
  • the rotation angle control unit 66A applies a force for rotating the pedestal 2 to the rotation shaft 24.
  • a gear 661A fixed to, for example, the front end of the rotary shaft 24, a meshing member 662A meshing with the gear 661A, and a meshing member driving unit 663A driving the meshing member 662A are provided.
  • the structure can be illustrated.
  • the gear 661A and the meshing member 662A form a rotational force applying mechanism.
  • the meshing member include gears and racks.
  • the meshing member may be composed of one piece or plural pieces. When the meshing member is composed of a plurality of members, it may be composed of the same kind of member or different kinds of members. A gap called backlash exists between the gear 661A and the meshing member 662A. When the engagement member 662A is composed of a plurality of members, a gap also exists between the plurality of members.
  • the screen plate 3 and the base material G are brought close to each other, and then the squeegee 4 is lowered to bring down the lower surface of the screen plate 3. It is pressed against the upper surface of the base material G.
  • the squeegee 4 is moved to the left and the pedestal 2 is moved to the left and up and down, and is rotated in the clockwise direction to set the ink
  • the material G is applied to the entire printing range.
  • the meshing member drive unit 663A of the rotation angle control unit 66A is driven to rotate the gear 661A clockwise.
  • the load control unit 64 always presses the left side of the center of the base 2 with the pressing force F T larger than the printing pressure F S of the squeegee 4.
  • both the printing pressure F S and the pressing force F T act to lower the right side of the pedestal 2. This force biases the gear 661A clockwise. A gap is provided between the gear 661A and the meshing member 662A. Therefore, the tooth front surface of the gear 661A in the rotational direction and the meshing member 662A come into contact with each other, but the tooth rear surface of the gear 661A in the rotational direction does not come into contact with the meshing member 662A.
  • the load control unit 64 loads a moment around the rotary shaft 24, which is larger than the moment around the rotary shaft 24 generated by the printing pressure F S of the squeegee, so that the teeth of the gear 661A and the meshing member are engaged.
  • the contact state with 662A remains the same and does not change.
  • the pedestal 2 rotates at the same speed as the set speed, and the deviation of the printing of the pedestal 2 in the rotation direction is suppressed.
  • the meshing member 662A is composed of a plurality of members, the contact state of the plurality of members remains unchanged during the printing operation.
  • a rotational force applying mechanism in which backlash exists between the elements that mesh with each other may be used.
  • the rotational force applying mechanism a gear mechanism in which a plurality of gears mesh , A rack and pinion mechanism, a roller and pinion mechanism, and the like.
  • the air cylinder 641 of the load control unit 64 a configuration in which the pedestal 2 can be pressed with a pressing force F T larger than the printing pressure F S of the squeegee during the printing operation may be applied.
  • a hydraulic cylinder, a spring, a weight, etc. can be illustrated.
  • the pedestal 2 is rotated so as to raise the output shaft 641A of the load control unit 64, the pedestal 2 may be rotated so as to lower the output shaft 641A.
  • the load control unit 64 always applies a moment around the rotary shaft 24, which is larger than the moment around the rotary shaft, which is generated by the squeegee printing pressure F S , so that the ball 631C, the shaft groove 631D, and the nut groove.
  • the change of the contact state with 631E can be suppressed.
  • the rotating shaft 24 may be fixed to the pair of support columns 621, and the pedestal 2 may be provided with a bearing that rotatably holds the rotating shaft 24.
  • a plurality of rotation angle control units 63 and a plurality of load control units 64 may be provided side by side in the front or rear direction or left and right, respectively, or a plurality of one may be provided and only one may be provided in the other. At least one of the first and second vertical guides 633 and 642 may not be provided.
  • the load control unit always presses the base with the pressing force F T larger than the printing pressure F s of the squeegee.
  • the load control unit may press the pedestal with a pressing force F T larger than the printing pressure F s of the squeegee at least during the transition from the state of FIG. 5B to the state of FIG. 5C.

Abstract

This curved surface screen printing device (1) is provided with a pedestal (2), a screen plate (3), a squeegee (4), and a printing control unit configured so as to perform printing on a base material (G) by having the pedestal (2) rotate about a rotating shaft (24) and having the pedestal (2), the screen plate (3), and the squeegee (4) move in a relative manner with respect to an orthogonal direction of the rotating shaft (24). The printing control unit is provided with a rotational angle control unit (63) configured so as to apply a force for causing the pedestal (2) to rotate to one side of the orthogonal direction that is horizontal to the rotating shaft (24) of the pedestal (2), and a load control unit (64) configured so as to apply a force for causing the pedestal (2) to rotate to the other side of the orthogonal direction that is horizontal to the rotating shaft (24). The rotational angle control unit (63) is provided with a rotational force application mechanism where a backlash is present between intermeshed constituent elements. The load control unit (64) is configured so as to have loaded, about the rotating shaft (24), a moment that is greater than the moment about the rotating shaft (24) that is produced by a printing pressure of the squeegee (4).

Description

曲面スクリーン印刷装置、および、曲面スクリーン印刷方法Curved screen printing device and curved screen printing method
 本発明は、曲面スクリーン印刷装置、および、曲面スクリーン印刷方法に関する。 The present invention relates to a curved screen printing device and a curved screen printing method.
 従来、曲面を有する基材に印刷を施す、曲面スクリーン印刷装置が知られている(例えば、特許文献1参照)。
 特許文献1の曲面スクリーン印刷装置は、基材を保持する台座とスクリーン版とスキージとを印刷方向に相対移動させるとともに、台座を印刷方向に直交する回転軸を中心にして回転させることで、基材の印刷を行う。
Conventionally, there is known a curved surface screen printing apparatus that prints on a base material having a curved surface (see, for example, Patent Document 1).
The curved screen printing apparatus of Patent Document 1 moves the pedestal holding the base material, the screen plate, and the squeegee relatively in the printing direction, and rotates the pedestal around a rotation axis orthogonal to the printing direction. Print the material.
 特許文献1の曲面スクリーン印刷装置は、台座を水平方向に移動させつつ回転させる基材移動機構を備えている。
 第1実施形態の基材移動機構は、水平駆動モータで駆動されるボールねじ機構と、ボールねじ機構の駆動で水平方向に移動する水平移動台とを備えている。水平移動台には、垂直駆動モータの駆動で垂直方向に移動する垂直移動台が設けられている。垂直移動台には、揺動駆動モータの駆動で印刷方向に直交する回転軸を中心にして回転する揺動台が設けられている。揺動台は、L字形に形成されている。揺動台の上部から突出する突出部には、台座が取り付けられている。
 そして、印刷時には、水平駆動モータおよび垂直駆動モータの駆動で、台座を水平方向および垂直方向に移動させつつ、揺動駆動モータの駆動で回転させる。
The curved screen printing apparatus of Patent Document 1 includes a substrate moving mechanism that rotates a pedestal while moving it horizontally.
The base material moving mechanism of the first embodiment includes a ball screw mechanism driven by a horizontal drive motor, and a horizontal moving base that moves in the horizontal direction by driving the ball screw mechanism. The horizontal moving table is provided with a vertical moving table that moves in the vertical direction by driving a vertical drive motor. The vertical moving table is provided with a rocking table that is driven by a rocking drive motor to rotate about a rotation axis orthogonal to the printing direction. The rocking table is formed in an L shape. A pedestal is attached to the protruding portion protruding from the upper portion of the rocking base.
Then, at the time of printing, the pedestal is moved in the horizontal and vertical directions by the drive of the horizontal drive motor and the vertical drive motor, and is rotated by the drive of the swing drive motor.
 第2実施形態の基材移動機構は、アクチュエータの駆動で水平方向に移動する基板を備えている。基板には、垂直方向に延びる一対のリニアガイドが固定されている。一対のリニアガイドにそれぞれ嵌合する軸の下端には、駆動部材が固定されている。駆動部材の下部には、前後面に同一形状のカム溝が形成された台座ホルダが固定されている。カム溝は、基材の被印刷面とほぼ同じ形状に曲がっている。各カム溝には、上下駆動機構の駆動で昇降する可動基台に固定され、左右に水平配置された一対のカムフォロアが前後面から嵌合している。
 駆動部材と台座ホルダとは、これらの間に交差して架け渡された2本のチェーンで連結されている。第1のチェーンは、駆動部材の一方の移動方向端部と、台座ホルダの他方の移動方向端部とを連結し、第2のチェーンは、駆動部材の他方の移動方向端部と、台座ホルダの一方の移動方向端部とを連結している。
 台座ホルダには、前方に延びる一対のアームで台座が取り付けられている。
 そして、印刷時には、アクチュエータの駆動に伴い駆動部材が移動すると、台座は、チェーンで引っ張られて水平方向に移動しつつ、カム溝の形状に沿って回転する。
The base material moving mechanism of the second embodiment includes a substrate that moves in the horizontal direction by driving an actuator. A pair of linear guides extending in the vertical direction are fixed to the substrate. A drive member is fixed to the lower ends of the shafts fitted into the pair of linear guides. A pedestal holder having cam grooves of the same shape formed on the front and rear surfaces is fixed to the lower portion of the drive member. The cam groove is bent into a shape substantially the same as the printed surface of the base material. A pair of cam followers, which are fixed to a movable base that moves up and down by the drive of an up-and-down drive mechanism and horizontally arranged on the left and right sides, are fitted in the respective cam grooves from the front and rear surfaces.
The drive member and the pedestal holder are connected by two chains that cross and bridge between them. The first chain connects one end of the drive member in the movement direction and the other end of the pedestal holder in the movement direction, and the second chain connects the other end of the drive member in the movement direction to the pedestal holder. One end of the moving direction is connected to the other end.
The pedestal is attached to the pedestal holder with a pair of arms extending forward.
Then, at the time of printing, when the driving member moves in accordance with the driving of the actuator, the pedestal is pulled by the chain and moves in the horizontal direction while rotating along the shape of the cam groove.
国際公開第2017/086197号International Publication No. 2017/086197
 しかしながら、特許文献1の第1実施形態の構成では、当該特許文献1には記載がないが、揺動駆動モータに直接台座を固定すると、台座を回転させるためのトルクが足りなくなるおそれがあるため、減速機を介して揺動駆動モータに台座が取り付けられていると考えられる。複数のギアで構成される減速機において、一のギアのギア歯と、他のギアのギア歯との噛み合い部分には、バックラッシュと呼ばれる隙間が設けられている。 However, in the configuration of the first embodiment of Patent Document 1, although not described in Patent Document 1, if the pedestal is directly fixed to the swing drive motor, there is a risk that the torque for rotating the pedestal will be insufficient. It is considered that the pedestal is attached to the swing drive motor via the reduction gear. In a speed reducer composed of a plurality of gears, a gap called backlash is provided at a meshing portion of a gear tooth of one gear and a gear tooth of another gear.
 このような構成において、例えば、台座の回転軸の一端側から見て、基材を右方向に回転させる場合、基材における回転軸よりも右側の印刷を行っている状態では、スキージの印圧で基材を右方向に回転させる力が作用するため、台座に直接固定された従動ギアの従動ギア歯の回転方向前方側の面と、従動ギアを回転させる駆動ギアの駆動ギア歯の回転方向後方側の面とが接触する。その後、基材における回転軸よりも左側の印刷を行うと、スキージの印圧で基材を左方向に回転させる力が作用するため、従動ギア歯の回転方向前方側の面と駆動ギア歯の回転方向後方側の面とが離れて、今度は、従動ギア歯の回転方向後方側の面と駆動ギア歯の回転方向前方側の面とが接触する。
 このように従動ギア歯と駆動ギア歯との接触面が変わるとき、これらのギア歯の噛み合い部分にはバックラッシュが存在するため、両者が接触しない期間が発生する。この両者が接触しない期間では、ギア歯の噛み合いで台座が回転しないため、設定速度と異なる速度で回転するおそれがある。その結果、印刷が台座の回転方向にずれてしまうおそれがある。
In such a configuration, for example, when the base material is rotated to the right when viewed from one end side of the rotation axis of the pedestal, the printing pressure of the squeegee is applied when printing is performed on the right side of the rotation axis of the base material. Because the force to rotate the base material to the right acts on the surface of the driven gear that is directly fixed to the pedestal in the rotation direction front surface of the driven gear tooth and the rotation direction of the drive gear tooth of the drive gear that rotates the driven gear. Contact with the rear surface. After that, when printing is performed on the left side of the rotation axis of the base material, a force that rotates the base material to the left by the printing pressure of the squeegee acts, so that the surface on the front side in the rotation direction of the driven gear tooth and the drive gear tooth are The surface on the rear side in the rotational direction is separated, and this time, the surface on the rear side in the rotational direction of the driven gear tooth and the surface on the front side in the rotational direction of the drive gear tooth come into contact with each other.
When the contact surface between the driven gear tooth and the drive gear tooth changes in this way, backlash exists in the meshing portion of these gear teeth, so that a period in which the two do not contact occurs. In the period in which the two do not contact with each other, the pedestal does not rotate due to the meshing of the gear teeth, so there is a possibility that the pedestal rotates at a speed different from the set speed. As a result, printing may be displaced in the rotation direction of the base.
 特許文献1の第2実施形態の構成では、台座ホルダを駆動部材に接続されたチェーンで引っ張るため、長期間の使用によってチェーンが弛んでしまうと、台座の移動を開始するために駆動部材が移動しても、台座ホルダが移動しない期間が発生してしまうおそれがある。その結果、印刷が台座の回転方向にずれてしまうおそれがある。 In the configuration of the second embodiment of Patent Document 1, since the pedestal holder is pulled by the chain connected to the drive member, if the chain becomes loose due to long-term use, the drive member moves to start moving the pedestal. However, there is a possibility that a period during which the pedestal holder does not move may occur. As a result, printing may be displaced in the rotation direction of the base.
 本発明の目的は、印刷の台座の回転方向へのずれを抑制できる曲面スクリーン印刷装置、および、曲面スクリーン印刷方法を提供することにある。 An object of the present invention is to provide a curved surface screen printing apparatus and a curved surface screen printing method capable of suppressing the displacement of the printing base in the rotation direction.
 本発明の一態様の曲面スクリーン印刷装置は、曲面を有する板状の基材に所定のパターンを印刷する曲面スクリーン印刷装置であって、前記基材を保持する保持面を有する台座と、スクリーン版と、前記スクリーン版を介して前記台座に保持された前記基材にインクを塗布するよう構成されたスキージと、前記台座における前記保持面の反対面側に位置する回転軸を中心にして前記台座を回転させるとともに、前記台座と前記スクリーン版と前記スキージとを前記回転軸の直交方向に相対移動させることで、前記基材の印刷を行うよう構成された印刷制御ユニットとを備え、前記印刷制御ユニットは、前記回転軸の水平な直交方向の一方側、または、前記回転軸に、前記台座を回転させる力を付与するよう構成された回転角度制御ユニットと、前記回転軸の水平な直交方向の他方側に、前記台座を回転させる力を付与するよう構成された荷重制御ユニットとを備え、前記回転角度制御ユニットは、互いに噛み合う構成要素間にバックラッシュが存在する回転力付与機構を備え、前記荷重制御ユニットは、前記スキージの印圧により生じる前記回転軸周りのモーメントよりも大きいモーメントを前記回転軸周りに負荷するよう構成されている。 A curved screen printing apparatus according to an aspect of the present invention is a curved screen printing apparatus that prints a predetermined pattern on a plate-shaped base material having a curved surface, the base having a holding surface that holds the base material, and a screen plate. A squeegee configured to apply ink to the base material held on the pedestal through the screen plate, and the pedestal around a rotation shaft located on the opposite side of the holding surface of the pedestal And a print control unit configured to print the base material by relatively moving the pedestal, the screen plate, and the squeegee in a direction orthogonal to the rotation axis. The unit includes a rotation angle control unit configured to apply a force for rotating the pedestal to one side of the rotation axis in a horizontal orthogonal direction, or a rotation angle control unit configured to apply a force to rotate the pedestal in a horizontal orthogonal direction. On the other side, a load control unit configured to apply a force for rotating the pedestal is provided, and the rotation angle control unit is provided with a rotational force application mechanism in which a backlash exists between components that mesh with each other. The load control unit is configured to load a moment about the rotation axis that is larger than a moment about the rotation axis generated by the printing pressure of the squeegee.
 本態様によれば、台座を回転させながら基材の印刷を行うに際し、回転力付与機構で、台座における回転軸の直交方向の一方側または回転軸に、台座を回転させる力を付与するとともに、回転軸の直交方向の他方側に、スキージの印圧により生じる回転軸周りのモーメントよりも大きいモーメントを回転軸周りに負荷する。このような構成によって、回転力付与機構の互いに噛み合う構成要素の接触状態が、一定の状態のままで変化しない。また、回転力付与機構を互いに噛み合う複数の構成要素で構成しているため、チェーンのような弛みが生じない。その結果、台座が設定速度と同じ速度で回転し、印刷の台座の回転方向へのずれが抑制される。 According to this aspect, when performing printing on the base material while rotating the pedestal, the rotational force imparting mechanism imparts a force for rotating the pedestal to one side of the pedestal in a direction orthogonal to the rotational axis or the rotational axis, A moment larger than the moment about the rotation axis generated by the printing pressure of the squeegee is applied to the other side in the direction orthogonal to the rotation axis about the rotation axis. With such a configuration, the contact state of the intermeshing components of the rotational force imparting mechanism remains constant and does not change. In addition, since the rotational force applying mechanism is composed of a plurality of constituent elements that are engaged with each other, slack unlike a chain does not occur. As a result, the pedestal rotates at the same speed as the set speed, and deviation of the printing pedestal in the rotation direction is suppressed.
 上記曲面スクリーン印刷装置において、前記回転力付与機構は、ねじ軸とナットとボールとの相対移動によって、前記反対面における前記一方側に力を付与するボールねじであることが好ましい。
 この態様では、入手が容易なボールねじを用いるだけの簡単な方法で、印刷の台座の回転方向へのずれを抑制できる。歯車機構やラックピニオン機構に比べて、送りまたは回転精度をより精密に制御できる。
In the curved screen printing apparatus, it is preferable that the rotational force applying mechanism is a ball screw that applies a force to the one side of the opposite surface by the relative movement of the screw shaft, the nut, and the ball.
In this aspect, it is possible to suppress the deviation of the printing base in the rotation direction by a simple method using only an easily available ball screw. The feed or rotation accuracy can be controlled more precisely than the gear mechanism or the rack and pinion mechanism.
 上記曲面スクリーン印刷装置において、前記荷重制御ユニットは、空圧式のシリンダまたは油圧式のシリンダまたはウェイトを備えていることが好ましい。
 この態様では、入手が容易な空圧式または油圧式のシリンダあるいはウェイトを用いるだけの簡単な方法で、印刷の台座の回転方向へのずれを抑制できる。
In the curved screen printing apparatus, it is preferable that the load control unit includes a pneumatic cylinder, a hydraulic cylinder, or a weight.
In this aspect, it is possible to suppress the displacement of the printing base in the rotation direction by a simple method using only pneumatic or hydraulic cylinders or weights that are easily available.
 上記曲面スクリーン印刷装置において、前記印刷制御ユニットは、前記回転軸の両端側を保持するよう構成された回転軸保持ユニットを備えていることが好ましい。
 この態様では、印刷中に台座が傾くことを抑制でき、印刷精度が向上する。
In the curved screen printing apparatus, it is preferable that the print control unit includes a rotary shaft holding unit configured to hold both end sides of the rotary shaft.
In this aspect, the pedestal can be prevented from tilting during printing, and the printing accuracy is improved.
 本発明の一態様の曲面スクリーン印刷方法は、曲面を有する板状の基材に所定のパターンを印刷する曲面スクリーン印刷方法であって、前記基材を保持する保持面を有する台座と、スクリーン版と、スキージとを用い、前記台座における前記保持面の反対面側に位置する回転軸を中心にして前記台座を回転させるとともに、前記台座と前記スクリーン版と前記スキージとを前記回転軸の直交方向に相対移動させることで、前記基材の印刷を行うに際し、互いに噛み合う構成要素間にバックラッシュが存在する回転力付与機構で、前記回転軸の水平な直交方向の一方側、または、前記回転軸に、前記台座を回転させる力を付与するとともに、前記回転軸の水平な直交方向の他方側に、前記スキージの印圧により生じる前記回転軸周りのモーメントよりも大きいモーメントを前記回転軸周りに負荷しながら、前記台座を回転させる。 A curved screen printing method according to one aspect of the present invention is a curved screen printing method for printing a predetermined pattern on a plate-shaped base material having a curved surface, and a pedestal having a holding surface for holding the base material, and a screen plate. And, using a squeegee, while rotating the pedestal around a rotation axis located on the side opposite to the holding surface of the pedestal, the pedestal, the screen plate and the squeegee in a direction orthogonal to the rotation axis. When the base material is printed by moving the base material relative to each other, there is a backlash between the components that mesh with each other, a rotating force imparting mechanism, one side in the horizontal orthogonal direction of the rotating shaft, or the rotating shaft. A force to rotate the pedestal, and a moment larger than the moment about the rotation axis generated by the printing pressure of the squeegee is applied to the other side of the rotation axis on the other side in the horizontal orthogonal direction. While rotating the pedestal.
図1は、本発明の第1実施形態に係る曲面スクリーン印刷装置の模式図である。FIG. 1 is a schematic diagram of a curved screen printing apparatus according to the first embodiment of the present invention. 図2は、前記曲面スクリーン印刷装置を構成する台座移動機構の側面図である。FIG. 2 is a side view of a pedestal moving mechanism that constitutes the curved screen printing apparatus. 図3は、前記台座移動機構の正面図である。FIG. 3 is a front view of the pedestal moving mechanism. 図4は、前記台座移動機構を構成するボールねじの一部を示す断面図である。FIG. 4 is a sectional view showing a part of a ball screw which constitutes the pedestal moving mechanism. 図5Aは、前記曲面スクリーン印刷装置を用いた曲面スクリーン印刷方法の動作説明図である。FIG. 5A is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus. 図5Bは、前記曲面スクリーン印刷装置を用いた曲面スクリーン印刷方法の動作説明図である。FIG. 5B is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus. 図5Cは、前記曲面スクリーン印刷装置を用いた曲面スクリーン印刷方法の動作説明図である。FIG. 5C is an operation explanatory diagram of a curved screen printing method using the curved screen printing apparatus. 図6は、前記曲面スクリーン印刷方法における前記台座移動機構の動作状態を示す側面図である。FIG. 6 is a side view showing an operating state of the pedestal moving mechanism in the curved screen printing method. 図7は、前記曲面スクリーン印刷方法における前記ボールねじの動作状態を示す側面図である。FIG. 7 is a side view showing an operating state of the ball screw in the curved screen printing method. 図8は、本発明の第2実施形態に係る曲面スクリーン印刷装置を構成する台座移動機構の側面図である。FIG. 8 is a side view of a pedestal moving mechanism that constitutes the curved screen printing apparatus according to the second embodiment of the present invention. 図9は、前記台座移動機構の正面図である。FIG. 9 is a front view of the pedestal moving mechanism.
[第1実施形態]
 以下、本発明の第1実施形態について説明する。なお、各構成の配置位置を説明するときには、図1のXYZ軸を基準にして方向を定義し、+X方向を右、-X方向を左、+Y方向を前、-Y方向を後ろ、+Z方向を上、-Z方向を下と表現する。
[First Embodiment]
Hereinafter, the first embodiment of the present invention will be described. When describing the arrangement position of each component, the directions are defined with reference to the XYZ axes in FIG. 1, and the +X direction is the right, the −X direction is the left, the +Y direction is the front, the −Y direction is the rear, and the +Z direction. Is expressed as up and the −Z direction is expressed as down.
〔曲面スクリーン印刷装置の構成〕
 図1に示すように、曲面スクリーン印刷装置1は、曲面を有する板状の基材Gに所定のパターンを印刷する。
 基材Gとしては、ガラスや、セラミクス、樹脂、木材、金属などの板が挙げられる。ガラスとしては、無色透明の非晶質ガラスの他、結晶化ガラスや色ガラスなどが挙げられる。基材Gの平面形状は、特に限定されず、多角形、円形、楕円形、その他のいかなる形状であってもよい。
 曲面とは、曲率半径が5000mm以下の面を意味する。基材Gに設けられる曲面は、一方の主面側が他方の主面側に突出する凸面のみで構成されている。曲面は、凸面形状であれば曲率が異なる部分が存在してもよい。また、平坦部分と屈曲部分が両方存在していてもよいし、ねじれを伴った屈曲部が存在してもよい。
 本実施形態の基材Gは、平面視で長方形に形成されており、その長辺方向の中心を中心にして一方向に曲がっているが、この構成に限定されず、他の形状であってもよい。
 曲面スクリーン印刷装置1は、台座2と、スクリーン版3と、スキージ4と、印刷制御ユニット5とを備えている。印刷制御ユニット5は、台座2を移動させる台座移動機構6と、スクリーン版3を移動させるスクリーン版移動機構8と、スキージ4を移動させるスキージ移動機構7とを備えている。
[Structure of curved screen printing device]
As shown in FIG. 1, the curved screen printing apparatus 1 prints a predetermined pattern on a plate-shaped substrate G having a curved surface.
Examples of the base material G include glass, plates of ceramics, resin, wood, metal and the like. Examples of glass include colorless and transparent amorphous glass, as well as crystallized glass and colored glass. The planar shape of the base material G is not particularly limited, and may be polygonal, circular, elliptical, or any other shape.
The curved surface means a surface having a radius of curvature of 5000 mm or less. The curved surface provided on the base material G is composed of only convex surfaces whose one main surface side projects to the other main surface side. The curved surface may have a portion having a different curvature as long as it has a convex shape. Further, both a flat portion and a bent portion may be present, or a bent portion accompanied by a twist may be present.
The base material G of the present embodiment is formed in a rectangular shape in a plan view, and is bent in one direction around the center of the long side direction thereof, but is not limited to this configuration and has another shape. Good.
The curved surface screen printing apparatus 1 includes a base 2, a screen plate 3, a squeegee 4, and a print control unit 5. The print control unit 5 includes a base moving mechanism 6 that moves the base 2, a screen plate moving mechanism 8 that moves the screen plate 3, and a squeegee moving mechanism 7 that moves the squeegee 4.
 台座2には、基材Gが載置される。図2および図3に示すように、台座2の表面21は、基材Gの平面形状よりも大きく形成されている。表面21の一部は、基材Gの目標曲げ形状と同じ形状を有する保持面21Aを構成している。本実施形態では、保持面21Aは、凸状に形成されている。
 台座2の反対面としての裏面22は、平面状に形成されている。裏面22には、軸固定部材23を介して回転軸24が固定されている。回転軸24は、裏面22の左右方向中央において、当該裏面22に対して平行かつ前後に延びるように固定されている。
 台座2には、保持面21Aに基材Gを吸着する図示しない吸着ユニットが設けられている。
The base material G is placed on the pedestal 2. As shown in FIGS. 2 and 3, the surface 21 of the pedestal 2 is formed to be larger than the planar shape of the base material G. A part of the surface 21 constitutes a holding surface 21A having the same shape as the target bending shape of the base material G. In this embodiment, the holding surface 21A is formed in a convex shape.
The back surface 22 as the opposite surface of the pedestal 2 is formed in a flat shape. A rotary shaft 24 is fixed to the back surface 22 via a shaft fixing member 23. The rotary shaft 24 is fixed at the center of the back surface 22 in the left-right direction so as to extend in parallel to and in the front-rear direction with respect to the back surface 22.
The pedestal 2 is provided with a suction unit (not shown) that suctions the base material G on the holding surface 21A.
 台座移動機構6は、ベース61と、回転軸保持ユニット62と、回転角度制御ユニット63と、荷重制御ユニット64と、ベース移動機構65とを備えている。 The pedestal moving mechanism 6 includes a base 61, a rotary shaft holding unit 62, a rotation angle control unit 63, a load control unit 64, and a base moving mechanism 65.
 回転軸保持ユニット62は、回転軸24を中心にして台座2を回転可能に保持する。回転軸保持ユニット62は、ベース61の上面611から上方に延びる一対の支柱621を備えている。この一対の支柱621の上端には、回転軸24の端部をそれぞれ支持する軸受622が設けられている。軸受622は、曲面スクリーン印刷装置1を前から見たときに、回転軸24の中心が台座2の中心を通る仮想中心線Cと重なるように、回転軸24を支持する。なお、軸受622は、回転軸24の中心が仮想中心線Cと重ならないように回転軸24を支持してもよい。 The rotary shaft holding unit 62 holds the pedestal 2 rotatably around the rotary shaft 24. The rotary shaft holding unit 62 includes a pair of columns 621 that extend upward from the upper surface 611 of the base 61. Bearings 622 that support the end portions of the rotary shaft 24 are provided at the upper ends of the pair of columns 621. The bearing 622 supports the rotary shaft 24 so that the center of the rotary shaft 24 overlaps with a virtual center line C passing through the center of the base 2 when the curved screen printing apparatus 1 is viewed from the front. The bearing 622 may support the rotating shaft 24 so that the center of the rotating shaft 24 does not overlap the virtual center line C.
 回転角度制御ユニット63は、台座2の裏面22における回転軸24よりも右側の部分に、台座2を回転させる力を付与する。回転角度制御ユニット63は、回転力付与機構としてのボールねじ631と、ボールねじ駆動ユニット632と、第1の垂直ガイド633と、第1の運動方向変換ユニット634とを備えている。 The rotation angle control unit 63 applies a force for rotating the pedestal 2 to a portion of the back surface 22 of the pedestal 2 on the right side of the rotation shaft 24. The rotation angle control unit 63 includes a ball screw 631 as a rotational force imparting mechanism, a ball screw drive unit 632, a first vertical guide 633, and a first movement direction conversion unit 634.
 ボールねじ631は、ベース61の上面611における回転軸保持ユニット62よりも右側において、ボールねじ駆動ユニット632で支持されている。ボールねじ631は、図4に示すように、ねじ軸631Aと、ナット631Bと、複数のボール631Cとを備えている。
 ねじ軸631Aの外周面には、螺旋状の軸溝631Dが形成されている。
 ナット631Bの内周面の一部には、螺旋状のナット溝631Eが形成されている。ナット溝631Eと軸溝631Dとで形成される空間は、ボール631Cが転動する転動経路631Fを構成している。ねじ軸631Aを回転させるトルクをなるべく小さくするために、転動経路631Fを構成する軸溝631Dおよびナット溝631Eとボール631Cとの間には、隙間が設けられている。つまり、ボールねじ631には、互いに噛み合う構成要素間に、バックラッシュが存在している。ナット631Bには、転動経路631Fの上端と下端とを連結して、ボール631Cを循環させる循環経路631Gが設けられている。
The ball screw 631 is supported by the ball screw drive unit 632 on the upper surface 611 of the base 61 on the right side of the rotary shaft holding unit 62. As shown in FIG. 4, the ball screw 631 includes a screw shaft 631A, a nut 631B, and a plurality of balls 631C.
A spiral shaft groove 631D is formed on the outer peripheral surface of the screw shaft 631A.
A spiral nut groove 631E is formed on a part of the inner peripheral surface of the nut 631B. The space formed by the nut groove 631E and the shaft groove 631D constitutes a rolling path 631F along which the balls 631C roll. In order to reduce the torque for rotating the screw shaft 631A as much as possible, a gap is provided between the ball groove 631C and the shaft groove 631D and the nut groove 631E forming the rolling path 631F. That is, the ball screw 631 has a backlash between the components that mesh with each other. The nut 631B is provided with a circulation path 631G that circulates the balls 631C by connecting the upper end and the lower end of the rolling path 631F.
 ボールねじ駆動ユニット632は、ベース61の上面に固定されたモータ632Aと、モータ632Aのモータ軸632Cの上端とねじ軸631Aの下端とを接続するカップリング632Bとを備えている。 The ball screw drive unit 632 includes a motor 632A fixed to the upper surface of the base 61, and a coupling 632B connecting the upper end of the motor shaft 632C of the motor 632A and the lower end of the screw shaft 631A.
 第1の垂直ガイド633は、ベース61の上面611における回転軸保持ユニット62よりも右側かつボールねじ631よりも左側に設けられている。第1の垂直ガイド633は、支持部材633Aと、上方に延びるように支持部材633Aの上端に固定された第1の垂直レール633Bと、第1の垂直レール633Bに沿って昇降する第1の昇降スライダ633Cとを備えている。
 第1の昇降スライダ633Cの側面には、当該第1の昇降スライダ633Cの移動方向と、ナット631Bの軸方向とが平行になるように、ナット631Bの側面が固定されている。
The first vertical guide 633 is provided on the upper surface 611 of the base 61 on the right side of the rotary shaft holding unit 62 and on the left side of the ball screw 631. The first vertical guide 633 includes a support member 633A, a first vertical rail 633B fixed to an upper end of the support member 633A so as to extend upward, and a first lift up and down along the first vertical rail 633B. And a slider 633C.
The side surface of the nut 631B is fixed to the side surface of the first elevating slider 633C such that the moving direction of the first elevating slider 633C is parallel to the axial direction of the nut 631B.
 第1の運動方向変換ユニット634は、第1の水平ガイド634Aおよび第1の変換軸受634Bを備えている。
 第1の水平ガイド634Aは、左右に延びるように台座2の裏面22に固定された第1の水平レール634Cと、第1の水平レール634Cに沿って左右に移動する第1の水平スライダ634Dとを備えている。第1の水平レール634Cは、曲面スクリーン印刷装置1を右から見たときに、その幅方向中心が仮想中心線Cと重なるように固定されている。第1の水平スライダ634Dの下端側には、前後に延びる回転軸634Eが固定されている。
 第1の変換軸受634Bは、ナット631Bの上面に固定されている。第1の変換軸受634Bは、第1の水平スライダ634Dの下端側に固定された回転軸634Eの両端をそれぞれ支持する。
The first motion direction conversion unit 634 includes a first horizontal guide 634A and a first conversion bearing 634B.
The first horizontal guide 634A includes a first horizontal rail 634C fixed to the rear surface 22 of the pedestal 2 so as to extend left and right, and a first horizontal slider 634D that moves left and right along the first horizontal rail 634C. Equipped with. The first horizontal rail 634C is fixed such that the center in the width direction thereof overlaps with the virtual center line C when the curved screen printing apparatus 1 is viewed from the right. A rotary shaft 634E extending in the front-rear direction is fixed to the lower end side of the first horizontal slider 634D.
The first conversion bearing 634B is fixed to the upper surface of the nut 631B. The first conversion bearings 634B respectively support both ends of a rotary shaft 634E fixed to the lower end side of the first horizontal slider 634D.
 荷重制御ユニット64は、台座2の裏面22における回転軸24よりも左側の部分に、台座2を回転させる力を付与する。荷重制御ユニット64は、エアシリンダ641と、第2の垂直ガイド642と、昇降部材643と、第2の運動方向変換ユニット644と、エアシリンダ641を駆動するシリンダ駆動ユニット645とを備えている。 The load control unit 64 applies a force for rotating the pedestal 2 to a portion of the back surface 22 of the pedestal 2 on the left side of the rotation shaft 24. The load control unit 64 includes an air cylinder 641, a second vertical guide 642, a lifting member 643, a second movement direction changing unit 644, and a cylinder drive unit 645 that drives the air cylinder 641.
 エアシリンダ641は、ベース61の上面611における回転軸保持ユニット62よりも左側において、出力軸641Aが上下に移動するように固定されている。 The air cylinder 641 is fixed on the upper surface 611 of the base 61 on the left side of the rotary shaft holding unit 62 so that the output shaft 641A moves vertically.
 第2の垂直ガイド642は、第1の垂直ガイド633の支持部材633A、第1の垂直レール633Bおよび第1の昇降スライダ633Cとそれぞれ同じ構成を有する、支持部材642A、第2の垂直レール642Bおよび第2の昇降スライダ642Cを備えている。 The second vertical guide 642 has the same structure as the support member 633A, the first vertical rail 633B, and the first elevating slider 633C of the first vertical guide 633, respectively. The support member 642A, the second vertical rail 642B, and A second lifting slider 642C is provided.
 昇降部材643は、第2の昇降スライダ642Cに固定され、上方に延びる基部643Aと、基部643Aの上端からエアシリンダ641の上方に延びる延出部643Bとを備えている。延出部643Bは、板状に形成されている。延出部643Bの下面は、エアシリンダ641の出力軸641A上端に連結部材643Cを介して固定されている。 The elevating member 643 is fixed to the second elevating slider 642C, and includes a base portion 643A extending upward, and an extending portion 643B extending from the upper end of the base portion 643A above the air cylinder 641. The extending portion 643B is formed in a plate shape. The lower surface of the extending portion 643B is fixed to the upper end of the output shaft 641A of the air cylinder 641 via a connecting member 643C.
 第2の運動方向変換ユニット644は、第1の運動方向変換ユニット634の第1の水平ガイド634Aおよび第1の変換軸受634Bとそれぞれ同じ構成を有する、第2の水平ガイド644Aと、第2の変換軸受644Bとを備えている。
 第2の水平ガイド644Aの第2の水平レール644Cは、左右に延びるように台座2の裏面22に固定されている。第2の水平レール644Cは、曲面スクリーン印刷装置1を左から見たときに、その幅方向中心が仮想中心線Cと重なるように固定されている。第2の水平レール644Cは、前から見たときに、仮想中心線Cに対して第1の水平レール634Cと線対称となる位置に固定されている。第2の水平スライダ644Dの下端側には、前後に延びる回転軸644Eが固定されている。
 第2の変換軸受644Bは、昇降部材643の延出部643Bの上面に固定されている。第2の変換軸受644Bは、回転軸644Eの両端をそれぞれ支持する。
The second movement direction conversion unit 644 has a second horizontal guide 644A and a second horizontal guide 644A having the same configurations as the first horizontal guide 634A and the first conversion bearing 634B of the first movement direction conversion unit 634, respectively. And a conversion bearing 644B.
The second horizontal rail 644C of the second horizontal guide 644A is fixed to the back surface 22 of the pedestal 2 so as to extend in the left-right direction. The second horizontal rail 644C is fixed such that the center in the width direction thereof overlaps with the virtual center line C when the curved screen printing apparatus 1 is viewed from the left. The second horizontal rail 644C is fixed at a position that is line-symmetrical to the first horizontal rail 634C with respect to the virtual center line C when viewed from the front. A rotary shaft 644E extending in the front-rear direction is fixed to the lower end side of the second horizontal slider 644D.
The second conversion bearing 644B is fixed to the upper surface of the extending portion 643B of the elevating member 643. The second conversion bearings 644B respectively support both ends of the rotating shaft 644E.
 ベース移動機構65は、ベース61を下方から支持する一対のベース支持部材651と、一対のベース支持部材651を上下左右に移動させる図示しない支持部材移動ユニットとを備えている。一対のベース支持部材651は、曲面スクリーン印刷装置1を左から見たときに仮想中心線Cに対して線対称となる位置に設けられている。 The base moving mechanism 65 includes a pair of base supporting members 651 that support the base 61 from below, and a support member moving unit (not shown) that moves the pair of base supporting members 651 vertically and horizontally. The pair of base support members 651 are provided at positions that are line-symmetric with respect to the virtual center line C when the curved screen printing apparatus 1 is viewed from the left.
〔曲面スクリーン印刷装置を用いた印刷方法〕
 次に、上記曲面スクリーン印刷装置1を用いた印刷方法について説明する。なお、台座2、スクリーン版3およびスキージ4の移動方向や動作順序などは、以下の内容に限定されず、基材Gに印刷できるいかなる移動方向や動作順序などを適用してもよい。
[Printing method using curved screen printing device]
Next, a printing method using the curved screen printing apparatus 1 will be described. The movement direction and operation sequence of the pedestal 2, the screen plate 3, and the squeegee 4 are not limited to the following contents, and any movement direction and operation sequence that can be printed on the base material G may be applied.
 まず、作業者または図示しない搬送ユニットが基材Gを台座2に載置する。次に、図示しない位置決めユニットが基材Gを台座2上の所定の保持位置に位置決めした後、図示しない吸着ユニットが保持面21Aに基材Gを吸着する。
 そして台座移動機構6のベース移動機構65は、図5Aに示すように、台座2を右方に移動させてスクリーン版3の直下に位置させる。
 この台座2の移動の際、回転角度制御ユニット63のモータ632Aを駆動して、ナット631Bが上昇するようにねじ軸631Aを回転させるとともに、荷重制御ユニット64のシリンダ駆動ユニット645がエアシリンダ641を駆動して、出力軸641Aを下降させる。
First, an operator or a transport unit (not shown) places the base material G on the base 2. Next, after a positioning unit (not shown) positions the base material G at a predetermined holding position on the pedestal 2, a suction unit (not shown) sucks the base material G on the holding surface 21A.
Then, as shown in FIG. 5A, the base moving mechanism 65 of the pedestal moving mechanism 6 moves the pedestal 2 to the right and positions it just below the screen plate 3.
When the pedestal 2 is moved, the motor 632A of the rotation angle control unit 63 is driven to rotate the screw shaft 631A so that the nut 631B rises, and the cylinder drive unit 645 of the load control unit 64 drives the air cylinder 641. The output shaft 641A is driven to descend.
 図6に示すように、ナット631Bが上昇するとき、ナット631Bに固定された第1の昇降スライダ633Cが第1の垂直レール633Bにガイドされるため、ナット631Bは、直進性を保った状態で鉛直方向に上昇する。ナット631Bとともに第1の変換軸受634Bが上昇するとき、第1の水平スライダ634Dは、第1の変換軸受634Bで支持された回転軸634Eを中心にして、左回りに回転しつつ、第1の水平レール634Cにガイドされて左に移動する。
 出力軸641Aとともに昇降部材643が下降するとき、昇降部材643に固定された第2の昇降スライダ642Cが第2の垂直レール642Bにガイドされるため、昇降部材643は、直進性を保った状態で鉛直方向に下降する。昇降部材643とともに第2の変換軸受644Bが下降するとき、第2の水平スライダ644Dは、第2の変換軸受644Bで支持された回転軸644Eを中心にして、左回りに回転しつつ、第2の水平レール644Cにガイドされて左に移動する。
 以上のように回転角度制御ユニット63および荷重制御ユニット64の各構成を駆動して、基材Gの右端が最もスクリーン版3に近づくように、台座2を左回りに回転させる。
As shown in FIG. 6, when the nut 631B rises, the first elevating slider 633C fixed to the nut 631B is guided by the first vertical rail 633B, so that the nut 631B is kept straight. Ascends vertically. When the first conversion bearing 634B moves up together with the nut 631B, the first horizontal slider 634D rotates counterclockwise about the rotation shaft 634E supported by the first conversion bearing 634B, and rotates the first horizontal slider 634D. Guided by the horizontal rail 634C, it moves to the left.
When the elevating member 643 descends together with the output shaft 641A, the second elevating slider 642C fixed to the elevating member 643 is guided by the second vertical rail 642B, so that the elevating member 643 keeps straightness. It descends vertically. When the second conversion bearing 644B descends together with the elevating member 643, the second horizontal slider 644D rotates counterclockwise about the rotation shaft 644E supported by the second conversion bearing 644B, It is guided by the horizontal rail 644C of and moves to the left.
As described above, the respective configurations of the rotation angle control unit 63 and the load control unit 64 are driven to rotate the pedestal 2 counterclockwise so that the right end of the base material G comes closest to the screen plate 3.
 次に、台座移動機構6もしくはスクリーン版移動機構8の駆動によって、スクリーン版3と基材Gとを接近させた後、スキージ移動機構7がスキージ4を下降させて、スクリーン版3の下面を基材Gの上面に押し当てる。この後、スクリーン版3を固定したまま、図5B,図5Cに示すように、スキージ移動機構7がスキージ4を左に移動させるとともに、このスキージ4の移動に同期させて、台座移動機構6が台座2を左および上下に移動させつつ、右回りに回転させる。このスキージ4および台座2の動きによって、スキージ4がインクをスクリーン版3から押し出し、基材Gの印刷範囲全体に塗布する。
 その後、印刷制御ユニット5は、台座2、スクリーン版3およびスキージ4を図1に示す初期位置に復帰させる。
Next, by driving the pedestal moving mechanism 6 or the screen plate moving mechanism 8 to bring the screen plate 3 and the base material G close to each other, the squeegee moving mechanism 7 lowers the squeegee 4 to set the lower surface of the screen plate 3 to the base. Press on the upper surface of material G. Thereafter, with the screen plate 3 fixed, as shown in FIGS. 5B and 5C, the squeegee moving mechanism 7 moves the squeegee 4 to the left, and the pedestal moving mechanism 6 synchronizes with the movement of the squeegee 4. The pedestal 2 is rotated clockwise while moving to the left and up and down. The movement of the squeegee 4 and the pedestal 2 causes the squeegee 4 to push the ink out of the screen plate 3 and apply it to the entire printing area of the base material G.
After that, the print control unit 5 returns the base 2, the screen plate 3 and the squeegee 4 to the initial positions shown in FIG.
 図5A~図5Cに示す印刷動作において、回転角度制御ユニット63のナット631Bを下降させるとともに、荷重制御ユニット64の出力軸641Aを上昇させて、台座2を右回りに回転させる。台座2を右回りに回転させるとき、荷重制御ユニット64は、常にスキージ4の印圧FSよりも大きい押圧力FTで、台座2の中心よりも左側を押圧する。 In the printing operation shown in FIGS. 5A to 5C, the nut 631B of the rotation angle control unit 63 is lowered and the output shaft 641A of the load control unit 64 is raised to rotate the pedestal 2 clockwise. When rotating the base 2 clockwise, the load control unit 64 always presses the left side of the center of the base 2 with a pressing force F T larger than the printing pressure F S of the squeegee 4.
 図5Aの状態から図5Bの状態に移行する間、印圧FSおよび押圧力FTの両方が、台座2の右側を下げるように作用する。この力で、ナット631Bは下方に押される。上述のように、転動経路631Fを構成する軸溝631Dおよびナット溝631Eとボール631Cとの間には、隙間が設けられている。このため、図7に示すように、ボール631Cの中心よりも上側がナット溝631Eに接触するが軸溝631Dに接触せず、下側が軸溝631Dに接触するがナット溝631Eに接触しない状態になる。 During the transition from the state of FIG. 5A to the state of FIG. 5B, both the printing pressure F S and the pressing force F T act to lower the right side of the pedestal 2. This force pushes the nut 631B downward. As described above, the gap is provided between the ball groove 631C and the shaft groove 631D and the nut groove 631E that form the rolling path 631F. Therefore, as shown in FIG. 7, the upper side of the center of the ball 631C contacts the nut groove 631E but does not contact the shaft groove 631D, and the lower side contacts the shaft groove 631D but does not contact the nut groove 631E. Become.
 図5Bの状態では、印圧FSが台座2の仮想中心線Cと重なる位置を押圧するため、押圧力FTのみが台座2の右側を下げるように作用する。その結果、ボール631Cと、軸溝631Dおよびナット溝631Eとの接触状態は、図7に示す状態のままとなる。 In the state of FIG. 5B, the printing pressure F S presses the position where it overlaps the virtual center line C of the pedestal 2, so only the pressing force F T acts to lower the right side of the pedestal 2. As a result, the contact state between the ball 631C and the shaft groove 631D and the nut groove 631E remains the state shown in FIG.
 図5Bの状態から図5Cの状態に移行する間、印圧FSが台座2の左側を下げるように作用する一方で、押圧力FTが、台座2の右側を下げるように作用する。しかし、押圧力FTが印圧FSよりも大きいため、台座2には右側を下げる力が作用する。その結果、ボール631Cと、軸溝631Dおよびナット溝631Eとの接触状態は、図7に示す状態のままとなる。 During the transition from the state of FIG. 5B to the state of FIG. 5C, the printing pressure F S acts to lower the left side of the pedestal 2, while the pressing force F T acts to lower the right side of the pedestal 2. However, since the pressing force F T is larger than the printing pressure F S, a force for lowering the right side acts on the pedestal 2. As a result, the contact state between the ball 631C and the shaft groove 631D and the nut groove 631E remains the state shown in FIG.
 以上のように、印刷動作中、荷重制御ユニット64が常にスキージの印圧FSよりも大きい押圧力FTで台座2を押圧し、スキージの印圧FSにより生じる回転軸24周りのモーメントよりも大きいモーメントを回転軸24周りに負荷することで、ボール631Cと、軸溝631Dおよびナット溝631Eとの接触状態は、図7に示す状態のままで変化しない。その結果、台座2が設定速度と同じ速度で回転し、印刷の台座2の回転方向へのずれが抑制される。 As described above, during the printing operation, presses the base 2 with a large pressing force F T than the load control unit 64 is always the printing pressure F S of the squeegee, than the moment around the rotation shaft 24 caused by the printing pressure F S of the squeegee By applying a large moment around the rotary shaft 24, the contact state between the ball 631C and the shaft groove 631D and the nut groove 631E remains unchanged as shown in FIG. As a result, the pedestal 2 rotates at the same speed as the set speed, and the deviation of the printing of the pedestal 2 in the rotation direction is suppressed.
 また、回転軸保持ユニット62で回転軸24の両端部を保持しているため、台座2が傾くことを抑制でき、印刷精度が向上する。 Also, since both ends of the rotary shaft 24 are held by the rotary shaft holding unit 62, the pedestal 2 can be prevented from tilting, and printing accuracy is improved.
[第2実施形態]
 次に、本発明の第2実施形態について説明する。
[Second Embodiment]
Next, a second embodiment of the present invention will be described.
〔曲面スクリーン印刷装置の構成〕
 図8および図9に示すように、第1実施形態の曲面スクリーン印刷装置1と第2実施形態の曲面スクリーン印刷装置1Aとの相違点は、台座移動機構6の回転角度制御ユニット63の代わりに、回転角度制御ユニット66Aを設けたことである。
 回転角度制御ユニット66Aは、回転軸24に台座2を回転させる力を付与する。このような回転角度制御ユニット66Aとしては、回転軸24の例えば前端に固定された歯車661Aと、当該歯車661Aに噛み合う噛合部材662Aと、当該噛合部材662Aを駆動する噛合部材駆動ユニット663Aとを備えた構造が例示できる。歯車661Aと噛合部材662Aとは、回転力付与機構を構成している。噛合部材としては、歯車やラックが例示できる。噛合部材は、1個で構成されていてもよいし、複数で構成されていてもよい。噛合部材が複数で構成されている場合、同じ種類の部材で構成されていてもよいし、異なる種類の部材で構成されていてもよい。
 歯車661Aと噛合部材662Aとの間には、バックラッシュと呼ばれる隙間が存在している。噛合部材662Aが複数の部材で構成されている場合には、当該複数の部材の間にも、隙間が存在している。
[Structure of curved screen printing device]
As shown in FIGS. 8 and 9, the difference between the curved screen printing apparatus 1 of the first embodiment and the curved screen printing apparatus 1A of the second embodiment is that the rotation angle control unit 63 of the pedestal moving mechanism 6 is replaced by the rotation angle control unit 63. That is, the rotation angle control unit 66A is provided.
The rotation angle control unit 66A applies a force for rotating the pedestal 2 to the rotation shaft 24. As such a rotation angle control unit 66A, a gear 661A fixed to, for example, the front end of the rotary shaft 24, a meshing member 662A meshing with the gear 661A, and a meshing member driving unit 663A driving the meshing member 662A are provided. The structure can be illustrated. The gear 661A and the meshing member 662A form a rotational force applying mechanism. Examples of the meshing member include gears and racks. The meshing member may be composed of one piece or plural pieces. When the meshing member is composed of a plurality of members, it may be composed of the same kind of member or different kinds of members.
A gap called backlash exists between the gear 661A and the meshing member 662A. When the engagement member 662A is composed of a plurality of members, a gap also exists between the plurality of members.
〔曲面スクリーン印刷装置を用いた印刷方法〕
 次に、上記曲面スクリーン印刷装置1Aを用いた印刷方法について説明する。なお、第1実施形態と同様の動作については、説明を省略あるいは簡略にする。
[Printing method using curved screen printing device]
Next, a printing method using the curved screen printing apparatus 1A will be described. The description of the same operation as that of the first embodiment will be omitted or simplified.
 まず、図5Aに示すように、台座2の左端が右端よりも下がっている状態において、スクリーン版3と基材Gとを接近させた後、スキージ4を下降させて、スクリーン版3の下面を基材Gの上面に押し当てる。この後、スクリーン版3を固定したまま、図5B,図5Cに示すように、スキージ4を左に移動させるとともに、台座2を左および上下に移動させつつ、右回りに回転させ、インクを基材Gの印刷範囲全体に塗布する。 First, as shown in FIG. 5A, in a state in which the left end of the pedestal 2 is lower than the right end, the screen plate 3 and the base material G are brought close to each other, and then the squeegee 4 is lowered to bring down the lower surface of the screen plate 3. It is pressed against the upper surface of the base material G. After that, with the screen plate 3 fixed, as shown in FIGS. 5B and 5C, the squeegee 4 is moved to the left and the pedestal 2 is moved to the left and up and down, and is rotated in the clockwise direction to set the ink The material G is applied to the entire printing range.
 図5A~図5Cに示す印刷動作において、回転角度制御ユニット66Aの噛合部材駆動ユニット663Aを駆動して、歯車661Aを右回りに回転させる。このとき、荷重制御ユニット64は、常にスキージ4の印圧FSよりも大きい押圧力FTで、台座2の中心よりも左側を押圧する。 In the printing operation shown in FIGS. 5A to 5C, the meshing member drive unit 663A of the rotation angle control unit 66A is driven to rotate the gear 661A clockwise. At this time, the load control unit 64 always presses the left side of the center of the base 2 with the pressing force F T larger than the printing pressure F S of the squeegee 4.
 図5Aの状態から図5Bの状態に移行する間、印圧FSおよび押圧力FTの両方が、台座2の右側を下げるように作用する。この力で、歯車661Aは右回りに付勢される。歯車661Aと噛合部材662Aとの間には、隙間が設けられている。このため、歯車661Aの歯の回転方向前方側の面と噛合部材662Aとが接触するが、歯車661Aの歯の回転方向後方側の面と噛合部材662Aとが接触しない状態になる。 During the transition from the state of FIG. 5A to the state of FIG. 5B, both the printing pressure F S and the pressing force F T act to lower the right side of the pedestal 2. This force biases the gear 661A clockwise. A gap is provided between the gear 661A and the meshing member 662A. Therefore, the tooth front surface of the gear 661A in the rotational direction and the meshing member 662A come into contact with each other, but the tooth rear surface of the gear 661A in the rotational direction does not come into contact with the meshing member 662A.
 図5Bの状態では、押圧力FTのみが台座2の右側を下げるように作用する。その結果、歯車661Aの歯と噛合部材662Aとの接触状態は、図5Aの状態から図5Bの状態に移行する間と同じ状態となる。 In the state of FIG. 5B, only the pressing force F T acts to lower the right side of the pedestal 2. As a result, the contact state between the teeth of the gear 661A and the meshing member 662A becomes the same state as during the transition from the state of FIG. 5A to the state of FIG. 5B.
 図5Bの状態から図5Cの状態に移行する間、押圧力FTが印圧FSよりも大きいため、台座2には右側を下げる力が作用する。その結果、歯車661Aの歯と噛合部材662Aとの接触状態は、図5Aの状態から図5Bの状態に移行する間と同じ状態となる。 Since the pressing force F T is larger than the printing pressure F S during the transition from the state of FIG. 5B to the state of FIG. 5C, a force for lowering the right side acts on the pedestal 2. As a result, the contact state between the teeth of the gear 661A and the meshing member 662A becomes the same state as during the transition from the state of FIG. 5A to the state of FIG. 5B.
 以上のように、印刷動作中、荷重制御ユニット64がスキージの印圧FSにより生じる回転軸24周りのモーメントよりも大きいモーメントを回転軸24周りに負荷することで、歯車661Aの歯と噛合部材662Aとの接触状態は、同じ状態のままで変化しない。その結果、台座2が設定速度と同じ速度で回転し、印刷の台座2の回転方向へのずれが抑制される。なお、噛合部材662Aが複数の部材で構成されている場合には、印刷動作中、当該複数の部材の接触状態も、同じ状態のままで変化しない。 As described above, during the printing operation, the load control unit 64 loads a moment around the rotary shaft 24, which is larger than the moment around the rotary shaft 24 generated by the printing pressure F S of the squeegee, so that the teeth of the gear 661A and the meshing member are engaged. The contact state with 662A remains the same and does not change. As a result, the pedestal 2 rotates at the same speed as the set speed, and the deviation of the printing of the pedestal 2 in the rotation direction is suppressed. When the meshing member 662A is composed of a plurality of members, the contact state of the plurality of members remains unchanged during the printing operation.
[変形例]
 なお、本発明は上記実施形態にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の改良ならびに設計の変更などが可能である。
[Modification]
The present invention is not limited to the above-described embodiment, and various improvements and design changes can be made without departing from the scope of the present invention.
 例えば、回転角度制御ユニット63のボールねじ631の代わりに、互いに噛み合う構成要素間にバックラッシュが存在する回転力付与機構を用いてもよく、回転力付与機構としては、複数の歯車が噛み合う歯車機構、ラックピニオン機構、ローラーピニオン機構などが例示できる。
 荷重制御ユニット64のエアシリンダ641の代わりに、印刷動作中、スキージの印圧FSよりも大きい押圧力FTで台座2を押圧できる構成を適用してもよく、このような構成としては、油圧シリンダ、ばね、ウエイトなどが例示できる。
 荷重制御ユニット64の出力軸641Aを上昇させるように台座2を回転させたが、出力軸641Aを下降させるように台座2を回転させてもよい。この場合でも、荷重制御ユニット64が、常にスキージの印圧FSにより生じる回転軸周りのモーメントよりも大きいモーメントを回転軸24の周りに負荷することで、ボール631Cと、軸溝631Dおよびナット溝631Eとの接触状態の変化を抑制できる。
 回転軸24を一対の支柱621に固定して、台座2に回転軸24を回転可能に保持する軸受を設けてもよい。
 回転角度制御ユニット63および荷重制御ユニット64が、それぞれ前後あるいや左右に並んで複数ずつ設けられていてもよいし、一方が複数設けられて、他方が1個だけ設けられてもよい。
 第1,第2の垂直ガイド633,642のうち、少なくとも一方を設けなくてもよい。
 上記実施形態では、印刷動作中、荷重制御ユニットが常にスキージの印圧Fよりも大きい押圧力FTで台座を押圧する。しかしながら、荷重制御ユニットは、少なくとも図5Bの状態から図5Cの状態に移行する間、スキージの印圧Fよりも大きい押圧力FTで台座を押圧すればよい。言い換えると、少なくともスキージの印圧FSが台座の回転方向に対して反対方向の回転モーメントを与える間、荷重制御ユニットはスキージの印圧Fよりも大きい押圧力FTで台座を押圧すればよい。
For example, instead of the ball screw 631 of the rotation angle control unit 63, a rotational force applying mechanism in which backlash exists between the elements that mesh with each other may be used. As the rotational force applying mechanism, a gear mechanism in which a plurality of gears mesh , A rack and pinion mechanism, a roller and pinion mechanism, and the like.
Instead of the air cylinder 641 of the load control unit 64, a configuration in which the pedestal 2 can be pressed with a pressing force F T larger than the printing pressure F S of the squeegee during the printing operation may be applied. A hydraulic cylinder, a spring, a weight, etc. can be illustrated.
Although the pedestal 2 is rotated so as to raise the output shaft 641A of the load control unit 64, the pedestal 2 may be rotated so as to lower the output shaft 641A. Even in this case, the load control unit 64 always applies a moment around the rotary shaft 24, which is larger than the moment around the rotary shaft, which is generated by the squeegee printing pressure F S , so that the ball 631C, the shaft groove 631D, and the nut groove. The change of the contact state with 631E can be suppressed.
The rotating shaft 24 may be fixed to the pair of support columns 621, and the pedestal 2 may be provided with a bearing that rotatably holds the rotating shaft 24.
A plurality of rotation angle control units 63 and a plurality of load control units 64 may be provided side by side in the front or rear direction or left and right, respectively, or a plurality of one may be provided and only one may be provided in the other.
At least one of the first and second vertical guides 633 and 642 may not be provided.
In the above-described embodiment, during the printing operation, the load control unit always presses the base with the pressing force F T larger than the printing pressure F s of the squeegee. However, the load control unit may press the pedestal with a pressing force F T larger than the printing pressure F s of the squeegee at least during the transition from the state of FIG. 5B to the state of FIG. 5C. In other words, if pressed pedestal between the load control unit in the printing pressure F s large pressing force F T than the squeegee at least the printing pressure F S of the squeegee provides a rotational moment in the direction opposite to the rotation direction of the base Good.
 本発明を詳細に、また特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく、様々な変更や修正を加えることができることは、当業者にとって明らかである。
 本出願は、2019年2月7日出願の日本特許出願2019-020698に基づくものであり、その内容はここに参照として取り込まれる。
Although the present invention has been described in detail and with reference to particular embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.
This application is based on Japanese Patent Application 2019-020698 filed on Feb. 7, 2019, the content of which is incorporated herein by reference.
 1,1A…曲面スクリーン印刷装置、2…台座、21A…保持面、22…裏面(反対面)、24…回転軸、3…スクリーン版、4…スキージ、5…印刷制御ユニット、62…回転軸保持ユニット、63,66A…回転角度制御ユニット、631…ボールねじ(回転力付与機構)、631A…ねじ軸、631B…ナット、64…荷重制御ユニット、641…エアシリンダ、G…基材。 1, 1A... Curved screen printing device, 2... Pedestal, 21A... Holding surface, 22... Back surface (opposite surface), 24... Rotation axis, 3... Screen plate, 4... Squeegee, 5... Printing control unit, 62... Rotation axis Holding unit, 63, 66A... Rotation angle control unit, 631... Ball screw (rotational force imparting mechanism), 631A... Screw shaft, 631B... Nut, 64... Load control unit, 641... Air cylinder, G... Substrate.

Claims (5)

  1.  曲面を有する板状の基材に所定のパターンを印刷する曲面スクリーン印刷装置であって、
     前記基材を保持する保持面を有する台座と、
     スクリーン版と、
     前記スクリーン版を介して前記台座に保持された前記基材にインクを塗布するよう構成されたスキージと、
     前記台座における前記保持面の反対面側に位置する回転軸を中心にして前記台座を回転させるとともに、前記台座と前記スクリーン版と前記スキージとを前記回転軸の直交方向に相対移動させることで、前記基材の印刷を行うよう構成された印刷制御ユニットとを備え、
     前記印刷制御ユニットは、
     前記回転軸の水平な直交方向の一方側、または、前記回転軸に、前記台座を回転させる力を付与するよう構成された回転角度制御ユニットと、
     前記回転軸のよう直交方向の他方側に、前記台座を回転させる力を付与するよう構成された荷重制御ユニットとを備え、
     前記回転角度制御ユニットは、互いに噛み合う構成要素間にバックラッシュが存在する回転力付与機構を備え、
     前記荷重制御ユニットは、前記スキージの印圧により生じる前記回転軸周りのモーメントよりも大きいモーメントを前記回転軸周りに負荷するよう構成されている、曲面スクリーン印刷装置。
    A curved screen printing device for printing a predetermined pattern on a plate-shaped substrate having a curved surface,
    A pedestal having a holding surface for holding the base material;
    Screen version,
    A squeegee configured to apply ink to the base material held on the pedestal through the screen plate,
    While rotating the pedestal around a rotation axis located on the opposite side of the holding surface in the pedestal, by relatively moving the pedestal, the screen plate and the squeegee in a direction orthogonal to the rotation axis, A print control unit configured to print the substrate,
    The print control unit,
    A rotation angle control unit configured to apply a force for rotating the pedestal to one side of the rotation axis in the horizontal orthogonal direction, or to the rotation axis,
    On the other side in the orthogonal direction like the rotation axis, a load control unit configured to apply a force for rotating the pedestal,
    The rotation angle control unit includes a rotation force applying mechanism in which a backlash exists between components that mesh with each other.
    The curved screen printing apparatus, wherein the load control unit is configured to apply a moment larger than the moment about the rotation axis generated by the printing pressure of the squeegee about the rotation axis.
  2.  前記回転力付与機構は、ねじ軸とナットとボールとの相対移動によって、前記反対面における前記一方側に力を付与するボールねじである、請求項1に記載の曲面スクリーン印刷装置。 The curved screen printing device according to claim 1, wherein the rotational force applying mechanism is a ball screw that applies a force to the one side of the opposite surface by the relative movement of the screw shaft, the nut, and the ball.
  3.  前記荷重制御ユニットは、空圧式のシリンダまたは油圧式のシリンダまたはウェイトを備えている、請求項1または2に記載の曲面スクリーン印刷装置。 The curved screen printing device according to claim 1 or 2, wherein the load control unit includes a pneumatic cylinder, a hydraulic cylinder, or a weight.
  4.  前記印刷制御ユニットは、前記回転軸の両端側を保持するよう構成された回転軸保持ユニットを備えている、請求項1から3のいずれか一項に記載の曲面スクリーン印刷装置。 The curved screen printing apparatus according to any one of claims 1 to 3, wherein the print control unit includes a rotary shaft holding unit configured to hold both ends of the rotary shaft.
  5.  曲面を有する板状の基材に所定のパターンを印刷する曲面スクリーン印刷方法であって、
     前記基材を保持する保持面を有する台座と、スクリーン版と、スキージとを用い、前記台座における前記保持面の反対面側に位置する回転軸を中心にして前記台座を回転させるとともに、前記台座と前記スクリーン版と前記スキージとを前記回転軸の直交方向に相対移動させることで、前記基材の印刷を行うに際し、
     互いに噛み合う構成要素間にバックラッシュが存在する回転力付与機構で、前記回転軸の水平な直交方向の一方側、または、前記回転軸に、前記台座を回転させる力を付与するとともに、前記回転軸の水平な直交方向の他方側に、前記スキージの印圧により生じる前記回転軸周りのモーメントよりも大きいモーメントを前記回転軸周りに負荷しながら、前記台座を回転させる、曲面スクリーン印刷方法。
    A curved screen printing method for printing a predetermined pattern on a plate-shaped substrate having a curved surface,
    Using a pedestal having a holding surface for holding the base material, a screen plate, and a squeegee, while rotating the pedestal around a rotation shaft located on the opposite side of the holding surface in the pedestal, the pedestal By relatively moving the screen plate and the squeegee in a direction orthogonal to the rotation axis, when performing printing of the base material,
    A rotating force imparting mechanism in which backlash exists between components that mesh with each other, and a force for rotating the pedestal is imparted to one side of the rotating shaft in a horizontal orthogonal direction or to the rotating shaft, and the rotating shaft. The curved surface screen printing method, wherein the pedestal is rotated while a moment larger than the moment about the rotation axis generated by the printing pressure of the squeegee is applied to the other side in the horizontal orthogonal direction of the above.
PCT/JP2020/004194 2019-02-07 2020-02-04 Curved surface screen printing device and curved surface screen printing method WO2020162469A1 (en)

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JP2000309080A (en) * 1999-04-27 2000-11-07 Toshiba Mach Co Ltd Method and device for positioning platelike work
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JP2005088577A (en) * 2003-08-08 2005-04-07 Pioneer Plasma Display Corp Printing method and printing device for flat substrate, manufacturing method for plasma display panel, and manufacturing method for liquid crystal display device

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CN113557141A (en) 2021-10-26

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