WO2020160194A1 - High speed arc suppressor - Google Patents

High speed arc suppressor Download PDF

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Publication number
WO2020160194A1
WO2020160194A1 PCT/US2020/015742 US2020015742W WO2020160194A1 WO 2020160194 A1 WO2020160194 A1 WO 2020160194A1 US 2020015742 W US2020015742 W US 2020015742W WO 2020160194 A1 WO2020160194 A1 WO 2020160194A1
Authority
WO
WIPO (PCT)
Prior art keywords
arc
high speed
phase
suppressor
specific
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2020/015742
Other languages
English (en)
French (fr)
Inventor
Reinhold Henke
Warren Kahle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arc Suppression Technologies LLC
Original Assignee
Arc Suppression Technologies LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arc Suppression Technologies LLC filed Critical Arc Suppression Technologies LLC
Priority to JP2021544469A priority Critical patent/JP7260932B2/ja
Priority to CN202080025309.XA priority patent/CN114026666B/zh
Priority to KR1020217027691A priority patent/KR102464669B1/ko
Priority to EP20709814.6A priority patent/EP3918622A1/en
Priority to KR1020227038559A priority patent/KR20220151714A/ko
Priority to CN202310409886.4A priority patent/CN116599012A/zh
Publication of WO2020160194A1 publication Critical patent/WO2020160194A1/en
Anticipated expiration legal-status Critical
Priority to JP2023057088A priority patent/JP2023073466A/ja
Ceased legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/54—Circuit arrangements not adapted to a particular application of the switching device and for which no provision exists elsewhere
    • H01H9/541—Contacts shunted by semiconductor devices
    • H01H9/542—Contacts shunted by static switch means
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
    • G01R31/3271—Testing of circuit interrupters, switches or circuit-breakers of high voltage or medium voltage devices
    • G01R31/3272—Apparatus, systems or circuits therefor
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/327—Testing of circuit interrupters, switches or circuit-breakers
    • G01R31/3277—Testing of circuit interrupters, switches or circuit-breakers of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00—Contacts
    • H01H1/0015—Means for testing or for inspecting contacts, e.g. wear indicator
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00—Contacts
    • H01H1/12—Contacts characterised by the manner in which co-operating contacts engage
    • H01H1/36—Contacts characterised by the manner in which co-operating contacts engage by sliding
    • H01H1/38—Plug-and-socket contacts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
    • H01H33/02—Details
    • H01H33/59—Circuit arrangements not adapted to a particular application of the switch and not otherwise provided for, e.g. for ensuring operation of the switch at a predetermined point in the AC cycle
    • H01H33/593—Circuit arrangements not adapted to a particular application of the switch and not otherwise provided for, e.g. for ensuring operation of the switch at a predetermined point in the AC cycle for ensuring operation of the switch at a predetermined point of the AC cycle
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00—Details of electromagnetic relays
    • H01H50/02—Bases; Casings; Covers
    • H01H50/021—Bases; Casings; Covers structurally combining a relay and an electronic component, e.g. varistor, RC circuit
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00—Details of electromagnetic relays
    • H01H50/02—Bases; Casings; Covers
    • H01H50/04—Mounting complete relay or separate parts of relay on a base or inside a case
    • H01H50/041—Details concerning assembly of relays
    • H01H50/045—Details particular to contactors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00—Details of electromagnetic relays
    • H01H50/44—Magnetic coils or windings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/0078—Security-related arrangements
    • H01H85/0082—Security-related arrangements preventing explosion of the cartridge
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/54—Circuit arrangements not adapted to a particular application of the switching device and for which no provision exists elsewhere
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets
    • H01R13/05—Resilient pins or blades
    • H01R13/052—Resilient pins or blades co-operating with sockets having a circular transverse section
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/665—Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6666—Structural association with built-in electrical component with built-in electronic circuit with built-in overvoltage protection
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/70—Structural association with built-in electrical component with built-in switch
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H01R13/70—Structural association with built-in electrical component with built-in switch
    • H01R13/703—Structural association with built-in electrical component with built-in switch operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling part
    • H01R13/7036—Structural association with built-in electrical component with built-in switch operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling part the switch being in series with coupling part, e.g. dead coupling, explosion proof coupling
    • H01R13/7038—Structural association with built-in electrical component with built-in switch operated by engagement or disengagement of coupling parts, e.g. dual-continuity coupling part the switch being in series with coupling part, e.g. dead coupling, explosion proof coupling making use of a remote controlled switch, e.g. relais, solid state switch activated by the engagement of the coupling parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
    • H01R24/30—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable with additional earth or shield contacts
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H1/00—Details of emergency protective circuit arrangements
    • H02H1/0007—Details of emergency protective circuit arrangements concerning the detecting means
    • H02H1/0015—Using arc detectors
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/22—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for distribution gear, e.g. bus-bar systems; for switching devices
    • H02H7/222—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for distribution gear, e.g. bus-bar systems; for switching devices for switches
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H9/00—Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
    • H02H9/08—Limitation or suppression of earth fault currents, e.g. Petersen coil
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/54—Circuit arrangements not adapted to a particular application of the switching device and for which no provision exists elsewhere
    • H01H9/541—Contacts shunted by semiconductor devices
    • H01H9/542—Contacts shunted by static switch means
    • H01H2009/543—Contacts shunted by static switch means third parallel branch comprising an energy absorber, e.g. MOV, PTC, Zener
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H47/00—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
    • H01H2047/008—Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current with a drop in current upon closure of armature or change of inductance
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02—Details
    • H01H85/0241—Structural association of a fuse and another component or apparatus
    • H01H2085/0275—Structural association with a printed circuit board
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02—Details
    • H01H85/0241—Structural association of a fuse and another component or apparatus
    • H01H2085/0283—Structural association with a semiconductor device

Definitions

  • the present application relates generally to a high speed arc suppressor.
  • Electrical current contact arcing may have deleterious effects on electrical contact surfaces, such as relays and certain switches. Arcing may degrade and ultimately destroy the contact surface over time and may result in premature component failure, lower quality performance, and relatively frequent preventative maintenance needs. Additionally, arcing in relays, switches, and the like may result in the generation of electromagnetic interference (EMI) emissions. Electrical current contact arcing may occur both in alternating current (AC) power and in direct current (DC) power across the fields of consumer, commercial, industrial, automotive, and military applications. Because of its prevalence, there have literally been hundreds of specific means developed to address the issue of electrical current contact arcing. BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a block diagram of a system including a high speed arc suppressor, in an example embodiment.
  • FIG. 2 is a block diagram of a system including a detailed, block-level implementation of a high speed arc suppressor, in an example embodiment.
  • FIG. 3 is a circuit diagram of a power contact interface, in an example embodiment.
  • FIGs. 4A and 4B are circuit diagrams of first and second phase- specific arc suppressors, respectively, in an example embodiment.
  • FIG. 5 illustrates an operation of a high speed arc suppressor illustrated using a waveform for an AC system, in an example embodiment.
  • Arc suppressors can utilize contact separation detectors to detect a separation in the sliding contacts and/or a closing of the sliding contacts based on sudden changes in the voltage over the contacts.
  • the contact separation detector may cause a contact bypass circuit to open in order to allow current to bypass the contacts during the transition period.
  • the transition period may not, and in many cases does not, include a simple and efficient voltage transition. Rather, a series of voltage bounces may occur as the electrical contacts open or close, causing small arcs or“arclets” to form. These arclets may damage the contacts even if a primary arc is suppressed.
  • FIG. 1 is a block diagram of a system 100 including a high speed arc suppressor 1, in an example embodiment.
  • the system includes a power contactor 2 and a contactor coil driver 3 coupled to the power contactor 2.
  • the high speed arc suppressor 1 and the power contactor 2 are coupled between a power source 4 and a power load 5.
  • the power source 4 may be an AC or a DC power source, as desired for the power load 5.
  • An auxiliary power source 6 and data processing equipment 7 are coupled to the high speed arc suppressor 1.
  • the various blocks 1-7 are described in detail herein.
  • FIG. 2 is a block diagram of the system 100 including a detailed, block-level implementation of the high speed arc suppressor 1, in an example embodiment.
  • the high speed arc suppressor 1 includes a power contact interface 1 1, a first phase-specific arc suppressor 12, a second phase-specific arc suppressor 13, a microcontroller 14, a data communication interface 15, a coil power interface 16, and an auxiliary power interface 17.
  • Example implementations of the blocks 11-17 will be illustrated in detail herein.
  • FIG. 3 is a circuit diagram of the power contact interface 11, in an example embodiment. While this circuit diagram is presented for illustrative purposes, it is to be recognized and understood that any suitable circuit level implementation may be incorporated into the high speed arc suppressor 1 as desired to achieve the functional purposes of the power contact interface 11.
  • the power contact interface 11 includes a first contact terminal 111, an overcurrent protection circuit 112, an over voltage protection circuit 113, a second contact terminal 114, an optional fusible element status indicator 115, and an optional power status indicator 116.
  • the status indicators 115, 116 may be implemented as any suitable interface to provide an indication of their respective components and may include an optical element, such as a light emitting diode (LED) or other light emitting element, and/or a computer-readable output 314, 316, respectively, that may be utilized by the data processing equipment 7 and/or by an external processing device to monitor the status of the respective components.
  • LED light emitting diode
  • the data processing equipment 7 may be or may include a
  • microcontroller a microprocessor, or other suitable controller or processor.
  • the data processing equipment 7 is or includes a CMOS eight-bit microcontroller.
  • the microcontroller is an AT89LP214
  • microcontroller produced by Atmel Corporation. However, it is to be recognized that any controller or processor that is suitably configurable may be utilized.
  • the data processing equipment 7 is illustrated as being a separate component from the high speed arc suppressor 1, the data processing equipment 7 may instead be incorporated as a component of the high speed arc suppressor 1.
  • the first contact terminal 111 includes a first sense terminal 300 coupled to the first phase-specific arc suppressor 1.2 and a wire terminator and path splitter 302.
  • the overcurrent protection circuit 112 includes a fuse 304, such as a fusible link, a fusible resistor, or a fusible printed circuit board trace.
  • the fuse 304 is a fusible printed circuit board trace rated to one hundred seventy-five (175) Amperes.
  • the over voltage protection circuit 113 includes at least one over voltage protection element. As illustrated, the over voltage protection circuit 113 includes a first over voltage protection element 306 coupled between a first power line 440 and ground 442, and a second over voltage protection element 308 coupled between a second power line 490 and ground 442. In various examples, the first and second over voltage protection elements 306, 308 are varistors rated to eight hundred twenty (820) Volts and 1.2 kiloamperes.
  • the second contact terminal 114 includes a second sense terminal 310 coupled to the second phase-specific arc suppressor 13 and a wire terminator and path splitter 312.
  • FIGs. 4A and 4B are circuit diagrams of the first and second phase- specific arc suppressors 12, 13, respectively, in an example embodiment.
  • the first and second phase-specific arc suppressors 12, 13 respectively include an arc ignition detector circuit 121, 131; a trigger lock circuit 122, 132, an arc bum memory 123, 133; a gate driver 124, 134; and a high speed arc extinguishing element 125, 135.
  • the arc ignition detector circuit 121 includes a first terminal 400 coupled to the first sense terminal 300 of the first contact terminal 111 and a second terminal 402 coupled to the second contact terminal 114.
  • the arc ignition detector circuit 131 of the second phase-specific arc suppressor 13 includes a first terminal 412 is coupled to the second contact terminal 114 and a second terminal 414 is coupled to the first contact terminal 111.
  • Each of the arc ignition detector circuits 121, 131 respectively include a capacitor 404, 454 coupled in series between the first terminals 400, 412 and second terminals 402, 414, a transformer 406 456, and a resistor 408, 458, with a TVS diode 410, 460 coupled over the transformer 406, 458.
  • the capacitor 404, 454 is a one hundred (100) picofarad capacitor
  • the transformer 406, 456 is a two-coil inductor array rated for ten (10) microhenrys with 82.6 milliohm maximum DC resistance and parallel 2.08 Amperes maximum DC current
  • the resistor 408, 458 is a ten (10) Ohm resistor
  • the TVS diode 410, 460 is rated for a 10.3 Volt clamp and 38.8 Amperes.
  • the arc ignition detector circuits 121, 131 are generally configured to detect a condition indicative of a ignition of an arc in the contacts of the power contactor 2, such as a change in voltage and/or current and output an indication of the arc ignition to the trigger lock circuit 122, 132 and arc burn memory 123, 133, respectively.
  • the arc ignition detector circuit 121, 131 measures the current of the RC circuit created by the capacitor 404, 454 and resistor 408, 458, respectively using a current sense transformer, i.e., the transformer 406, 456.
  • the trigger lock circuits 122, 132 are configured to inhibit operation of the arc burn memory 123, 133, respectively, following initial detection of arc ignition by the arc ignition detector circuit 121, 131 for a predetermined period of time.
  • the predetermined period of time may be selected based on the frequency of the AC power. In an example, the predetermined time is three hundred (300) milliseconds or less. Signals from the arc ignition detector circuit 121, 131 may be prevented from reaching the arc burn member 123, 133 during the predetermined period of time.
  • the trigger lock circuit 122 is controlled by an output form the microcontroller 14 at first enable line 416.
  • the trigger lock circuit 132 is controlled by an output from the microcontroller 14 at second enable line 422.
  • the first and second enable lines 416, 422 are respectively coupled to a resistor 418, 468 and a relay 420, 470, such as a solid state relay, over which the output of the arc ignition detector circuit 121, 131 is also coupled.
  • a signal on the first enable line 416 from the microcontroller 14 causes the relay 420 to open and inhibit propagation of the signal from the arc ignition detector circuit 121 to the arc burn memory 123.
  • the arc burn memory 123, 133 incorporates a one-bit, high speed RS- type flip-flop 424, 474, respectively.
  • Diodes 426, 428, 476, 478 and resistor 430, 480 regulate the signal from the arc ignition detector circuit 121, 131, respectively to the flip-flop 424, 474.
  • a resistor 432, 482 provides current limitation to the flip- flop 424, 474, respectively.
  • An optocoupler 434, 484 provides isolated output from the output from the arc burn memory 1.23, 133 to the gate driver 124, 1.34, respectively.
  • the gate drivers 124, 134 respectively provide a first driver 436 and a second driver 486 for high speed operation of the high speed arc extinguishing element 125, 135.
  • the driver 436, 486 may be a chip selected for driving the gate of a first and second high speed switch 438, 488, respectively, of the high speed arc extinguishing element 125, 135, respectively, based on the output from the arc burn memory 123, 133, respectively, and, in particular, the bit stored in the flip-flop 424, 474. Where the bit indicates that an arc burn has been detected, the associated driver 436, 486 is configured to drive an output to the associated high speed switch 438, 488.
  • the high speed switch 438, 488 is a transistor.
  • the high speed switch 438 is coupled between a first power line 440 and a ground line 442.
  • the high speed switch 488 is coupled between a second power line 490 and the ground line 442.
  • the high speed switches 438, 488 are insulated gate bipolar transistors (IGBT) configured to switch on and off in not more than approximately ten (10) microseconds.
  • the high speed switches 438, 488 are 1,200 Volt, one hundred five (105) Ampere, 595 Watt IGBTs.
  • the gate driver 124, 134 includes circuitry to operate the driver 436, 486 as specified by the driver 436, 486 datasheet as well as circuitry to drive an arc indicator line 444 and a fault indicator line 446.
  • the associated driver 436, 486 Upon an associated arc burn memory 123, 1.33 storing an indication of the presence of an arc on the power contacts 2, the associated driver 436, 486 causes the associated high speed switch 438, 488 to short across the power contact 2, providing a current path to suppress arcing according to principles disclosed in U.S. Patent No. 9,423,442, Henke, which is incorporated by reference herein in its entirety, and according to other disclosures incorporated by reference herein.
  • FIG. 5 illustrates an operation of the high speed arc suppressor 1 illustrated using a waveform 500 for an AC system, in an example embodiment.
  • the Y-axis 502 shows voltage or current amplitude relative to the phase in degrees along the X-axis or zero line 504.
  • the positive domain 506 is all space above the zero line 504, while the negative domain 508 is all space below the zero line 504.
  • the curve 510 represents the input to the first and second phase-specific arc suppressors 12, 13.
  • the first phase-specific arc suppressor 12 is enabled while the second phase-specific arc suppressor 13 is disabled.
  • the first phase-specific arc suppressor 12 is disabled while the second phase-specific arc suppressor 13 is enabled.
  • the switch from enabled to disabled or vice versa occurs because the high speed switch 438, 488 goes from conducting to non-conducting or vice versa when the input crosses the zero line 804.
  • the curve 510 is crossing the zero line 504 on a positive slope, i.e., from the negative domain 508 to the positive domain 506.
  • the second phase- specific arc suppressor 13 is switching from enabled to disabled and the first phase- specific arc suppressor 1.2 is switching from disabled to enabled.
  • the switch time for each of the first and second phase-specific arc suppressors 12, 13 to change from enabled to disabled or vice-versa is approximately ten (10)
  • the curve 510 is crossing the zero line 504 on a negative slope, i.e., from the positive domain 506 to the negative domain 508.
  • the first phase-specific arc suppressor 1.2 is switching from enabled to disabled and the second phase-specific arc suppressor 13 is switching from disabled to enabled.
  • Example 1 is a high speed arc suppressor configured to suppress arcing across a power contactor coupled to an alternating current (AC) power source, the high speed arc suppressor comprising: a first phase-specific arc suppressor configured to suppress arcing across contacts of the power contactor in a positive domain, comprising: a first high speed switch configured to enable or disable operation of the first phase-specific arc suppressor; and a first driver, coupled to the first high speed switch, configured to cause the first high speed switch to enable operation of the first phase-specific arc suppressor when an input signal from the contacts is in the positive domain and disable operation of the first phase-specific arc suppressor when the input signal from the contacts is in a negative domain; and a second phase-specific arc suppressor configured to suppress arcing across the contacts in a negative domain, comprising: a second high speed switch configured to enable or disable operation of the second phase-specific arc suppressor; and a second driver, coupled to the second high speed switch, configured to cause the second high speed switch to enable operation
  • Example 2 the subject matter of Example 1 includes, wherein the first and second high speed switches are configured to switch the first and second phase-specific arc suppressors between the enable operation and the disable operation in not more than ten (10) microseconds.
  • Example 3 the subject matter of any one or more of Examples 1 and 2 includes, wherein the first and second high speed switches are transistors.
  • Example 4 the subject matter of any one or more of Examples 1-3 includes, wherein the first and second high speed switches are insulated gate bipolar transistors (IGBT).
  • IGBT insulated gate bipolar transistors
  • Example 5 the subject matter of any one or more of Examples 1-4 includes, wherein each of the first and second phase-specific arc suppressors further comprises: an arc ignition detector circuit; a trigger lock circuit; and an arc burn memory.
  • Example 6 the subject matter of any one or more of Examples 1-5 includes, wherein, for each of the first and second phase-specific arc suppressors, the arc ignition detector circuit is coupled over the power contactor, the arc burn memory is coupled between the arc ignition detector circuit and the first and second driver, respectively, and the trigger lock circuit is coupled between the arc ignition detector circuit.
  • Example 7 the subject matter of any one or more of Examples 1-6 includes, wherein the trigger lock circuit is configured to inhibit operation of an associated one of the first and second phase-specific arc suppressors during a predetermined time.
  • Example 8 the subject matter of any one or more of Examples 1-7 includes, wherein the arc burn memory is configured to output to the associated driver an indication of a detection of an arc burn across the power contactor.
  • Example 9 the subject matter of any one or more of Examples 1-8 includes, wherein the arc burn memory comprises a one-bit flip-flop.
  • Example 10 the subject matter of any one or more of Examples 1-9 includes, wherein the arc ignition detector circuit is configured to detect at least one of a change in voltage or a change in current over the power contactor indicative of the ignition of an arc.
  • Example 11 the subject matter of any one or more of Examples 1-
  • a power contact interface coupled over the power contactor and between the power contactor and the arc ignition detector circuit.
  • Example 12 the subject matter of any one or more of Examples 1- 11 includes, wherein the power contact interface comprises an over voltage protection circuit and an over current protection circuit.
  • Example 13 the subject matter of any one or more of Examples 1- 1.2 includes, wherein each of the first and second phase-specific arc suppressors each comprise an arc extinguishing element, wherein the arc extinguishing element of the first phase-specific arc suppressor includes the first high speed switch and the arc extinguishing element of the second phase-specific arc suppressor includes the second high speed switch.
  • Example 14 the subject matter of any one or more of Examples 1- 13 includes, wherein the one of the first and second high speed switches is configured to short across the power contacts upon the arc burn memory of the associated one of the first and second phase-specific arc suppressors storing an indication of existence of an arc across the power contacts.
  • Example 15 is a method of operation a high speed arc suppressor, comprising: enabling a first phase-specific arc suppressor of the high speed arc suppressor to suppress arcing across contacts of a power contactor when an alternating current (AC) signal from the power contactor is in a positive domain; disabling a second phase-specific arc suppressor of the high speed arc suppressor to suppress arcing across the contacts when the signal is in the positive domain; and upon the signal crossing into a negative domain: switching a first high speed switch of the first phase-specific arc suppressor to disable operation of the first phase- specific arc suppressor to suppress arcing across the contacts; and switching a second high speed switch of the first phase-specific arc suppressor configured to enable operation of the second phase-specific arc suppressor to suppress arcing across the contacts.
  • AC alternating current
  • Example 16 the subject matter of Example 15 includes, wherein the first and second high speed switches are configured to switch the first and second phase-specific arc suppressors between the enable operation and the disable operation in not more than ten (10) microseconds.
  • Example 17 the subject matter of any one or more of Examples 15 and 16 includes, wherein the first phase-specific arc suppressor comprises a first driver and the second phase-specific arc suppressor comprises a second driver, and wherein switching the first and second high speed switches comprises driving the first and second high speed switches with the first and second drivers, respectively.
  • Example 18 the subject matter of any one or more of Examples 15- 17 includes, wherein the first and second high speed switches are insulated gate bipolar transistors (IGBT).
  • IGBT insulated gate bipolar transistors
  • Example 19 the subject matter of any one or more of Examples ISIS includes, wherein the each of the first and second phase-specific arc suppressors comprise a trigger lock configured to inhibit operation of an associated one of the first and second phase-specific arc suppressor for a predetermined time following an initial detection of an arc.
  • Example 20 the subject matter of any one or more of Examples 15- 19 includes, wherein the predetermined time is not more than three hundred (300) milliseconds.
  • Example 21 is at least one machine-readable medium including instructions that, when executed by processing circuitry, cause the processing circuitry to perform operations to implement of any of Examples 1-20.
  • Example 22 is an apparatus comprising means to implement of any of Examples 1-20.
  • Example 23 is a system to implement of any of Examples 1-20.
  • Example 24 is a method to implement of any of Examples 1-20.
  • the terms“a” or“an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of“at least one” or“one or more.”
  • the term “or” is used to refer to a nonexclusive or, such that“A or B” includes“A but not B,” “B but not A,” and“A and B,” unless otherwise indicated.

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Electromagnetism (AREA)
  • Power Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Security & Cryptography (AREA)
  • Driving Mechanisms And Operating Circuits Of Arc-Extinguishing High-Tension Switches (AREA)
  • Relay Circuits (AREA)
  • Keying Circuit Devices (AREA)
  • Rectifiers (AREA)
  • Emergency Protection Circuit Devices (AREA)
  • Arc-Extinguishing Devices That Are Switches (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Inverter Devices (AREA)
PCT/US2020/015742 2019-01-29 2020-01-29 High speed arc suppressor Ceased WO2020160194A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2021544469A JP7260932B2 (ja) 2019-01-29 2020-01-29 高速アークサプレッサ
CN202080025309.XA CN114026666B (zh) 2019-01-29 2020-01-29 高速电弧抑制器
KR1020217027691A KR102464669B1 (ko) 2019-01-29 2020-01-29 고속 아크 억제기
EP20709814.6A EP3918622A1 (en) 2019-01-29 2020-01-29 High speed arc suppressor
KR1020227038559A KR20220151714A (ko) 2019-01-29 2020-01-29 고속 아크 억제기
CN202310409886.4A CN116599012A (zh) 2019-01-29 2020-01-29 高速电弧抑制器
JP2023057088A JP2023073466A (ja) 2019-01-29 2023-03-31 高速アークサプレッサ及び高速アークサプレッサの作動方法

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US62/798,316 2019-01-29
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US20220344108A1 (en) 2022-10-27
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US20200365340A1 (en) 2020-11-19
US11302491B2 (en) 2022-04-12
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US11798750B2 (en) 2023-10-24
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US20200243273A1 (en) 2020-07-30
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CN114026666A (zh) 2022-02-08
CN114026666B (zh) 2023-05-05
EP3918676A1 (en) 2021-12-08
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US11756747B2 (en) 2023-09-12
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US20200244015A1 (en) 2020-07-30
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US10770241B2 (en) 2020-09-08
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US20220384118A1 (en) 2022-12-01
US10818444B2 (en) 2020-10-27
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US11361912B2 (en) 2022-06-14
CN113748479B (zh) 2023-06-20

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