WO2020156560A1 - Climbing tower crane apparatus and control method therefor, traveling crane system and fault handling method and control method therefor - Google Patents

Climbing tower crane apparatus and control method therefor, traveling crane system and fault handling method and control method therefor Download PDF

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Publication number
WO2020156560A1
WO2020156560A1 PCT/CN2020/074181 CN2020074181W WO2020156560A1 WO 2020156560 A1 WO2020156560 A1 WO 2020156560A1 CN 2020074181 W CN2020074181 W CN 2020074181W WO 2020156560 A1 WO2020156560 A1 WO 2020156560A1
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WO
WIPO (PCT)
Prior art keywords
crane
climbing
trolley
hoisting
traveling
Prior art date
Application number
PCT/CN2020/074181
Other languages
French (fr)
Chinese (zh)
Inventor
田士川
曲强
谢忠浩
陈鸣
詹大强
Original Assignee
广东博智林机器人有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910108022.2A external-priority patent/CN109826411B/en
Priority claimed from CN201910107725.3A external-priority patent/CN109702735A/en
Priority claimed from CN201910106920.4A external-priority patent/CN109823969A/en
Priority claimed from CN201910108073.5A external-priority patent/CN109719698A/en
Priority claimed from CN201910108031.1A external-priority patent/CN109879175B/en
Priority claimed from CN201910108032.6A external-priority patent/CN109761149A/en
Priority claimed from CN201910106942.0A external-priority patent/CN109702734A/en
Priority claimed from CN201910261305.0A external-priority patent/CN110077964A/en
Priority claimed from CN201910261619.0A external-priority patent/CN110104563A/en
Priority claimed from CN201910261643.4A external-priority patent/CN110092301B/en
Priority claimed from CN201910356346.8A external-priority patent/CN110077965B/en
Application filed by 广东博智林机器人有限公司 filed Critical 广东博智林机器人有限公司
Publication of WO2020156560A1 publication Critical patent/WO2020156560A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/10Programme-controlled manipulators characterised by positioning means for manipulator elements
    • B25J9/12Programme-controlled manipulators characterised by positioning means for manipulator elements electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C11/00Trolleys or crabs, e.g. operating above runways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C15/00Safety gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C17/00Overhead travelling cranes comprising one or more substantially horizontal girders the ends of which are directly supported by wheels or rollers running on tracks carried by spaced supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C19/00Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries

Definitions

  • the invention belongs to the field of building construction, and in particular relates to a climbing crane device and a control method thereof, a traveling crane system and a fault processing method and control method thereof.
  • a line crane Cranne
  • the climbing frame system is also one of the indispensable equipment in the construction process, and the climbing frame system can climb or descend along the building , It is a safe and reliable operation platform in construction.
  • the crane is generally slidably arranged on the crane to lift and transport materials; however, the existing crane support structure is an independent support structure and requires additional installation, which results in a relatively complicated and high cost of the crane support structure.
  • the present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a climbing crane device to solve the problem of unreasonable utilization of the prior art crane structure and high cost.
  • the present invention also aims to provide a method for controlling the climbing crane to improve the control accuracy.
  • the invention also aims to provide a crane system to improve work efficiency.
  • the present invention also aims to provide a method for handling the failure of the crane system to efficiently handle the failure of the crane.
  • the climbing crane device includes: a climbing frame system and a traveling crane system.
  • the climbing frame system includes a supporting column row composed of a plurality of supporting columns, and the supporting column row includes a first supporting column row and a first supporting column row.
  • the hanging system includes a first row of hanging rails supported on the first supporting column row and a second row of hanging rails supported on the second supporting column row, erected on the first Between a row of hoisting rails and the second row of hoisting rails, the hoisting cart that can move along the first row of hoisting rails and the second row of hoisting rails, the hoisting system further includes The crane is on the crane and can move along the crane, and the crane is used to connect functional components.
  • the crane supporting structure can be simplified, the cost can be reduced, and the distance coordinate compensation of the crane system in the vertical direction and the horizontal direction can be effectively ensured, thereby achieving the purpose of accurate crane construction.
  • the climbing frame system includes: a main frame structure, the main frame structure includes a front side frame and a rear side frame, the front side frame is provided with a plurality of the supporting columns to form the second A row of supporting columns, the rear frame is provided with a plurality of the supporting columns to form the second row of supporting columns; lifting rails, the lifting rails are suitable for being fixed on a building and used as the main frame Structure climbing track; lifting mechanism, the main frame structure climbs along the lifting rail through the lifting mechanism.
  • a first ground support post is provided under the first row of suspension rails
  • a second ground support post is provided under the second row of suspension rails
  • the first ground support post and the second ground support The upper ends of the supporting columns respectively support the first row of hanging rails and the second row of hanging rails, and the lower ends of the first and second ground supporting columns are respectively fixed on the ground floor or the floor of the building floor on.
  • first ground support column and the second ground support column are of adjustable length structures or are movably arranged relative to the ground.
  • a plurality of the supporting columns are of adjustable length structures.
  • a plurality of the support columns are of hydraulic rod type structure, and each of the support columns includes a support cylinder and a support rod, and the support cylinder is fixed to the front side frame and the rear side correspondingly On the frame, the upper part of the supporting rod body is correspondingly fixedly supported on the first row of hoisting rails and the second row of hoisting rails, and the supporting rod body can move up and down relative to the supporting cylinder.
  • the climbing frame system further includes an anti-overturning device, the anti-overturning device includes an anti-roll bar and a clamping mechanism, the anti-roll bar is fixed on the climbing frame system, and the clamping mechanism One end is a ring part and is sleeved on the anti-roll bar, and the other end of the clamping mechanism is fixed on the building through a wall-attached support; when the climbing system climbs, the anti-roll bar passes The annular part slides upwards to prevent the climbing frame system from overturning during the sliding process.
  • the anti-overturning device includes an anti-roll bar and a clamping mechanism
  • the anti-roll bar is fixed on the climbing frame system
  • the clamping mechanism One end is a ring part and is sleeved on the anti-roll bar, and the other end of the clamping mechanism is fixed on the building through a wall-attached support; when the climbing system climbs, the anti-roll bar passes The annular part slides upwards to prevent the climbing frame system from overturning during the
  • the lifting mechanism is an electric hoist
  • the electric hoist is connected with a cable
  • one end of the cable is fixed to the building through a wall-attached support
  • the other end of the cable is fixed On the main frame structure.
  • the supporting column is vertically fixed on the main frame structure, and the first row of hanging rails and the second row of hanging rails are fixed on the supporting column in a horizontal direction.
  • the crane includes a cross beam, a first moving part and a second moving part
  • the cross beam is provided with a moving guide rail
  • the first moving part and the second moving part are respectively arranged at On both sides of the cross beam, the first moving part and the second moving part are respectively walkably arranged on the first row of hoisting rails and the second row of hoisting rails
  • the hoisting trolley includes moving A trolley
  • the mobile trolley is movably arranged on the moving guide rail.
  • the crane truck includes a crane motor, and the crane motor is drivingly connected to at least one of the first moving part and the second moving part; the crane crane includes a dolly A motor, the trolley motor is arranged on the mobile trolley to drive the mobile trolley to walk.
  • the first moving part and the second moving part are respectively clamped on the first row of hoisting rails and the second row of hoisting rails, and the mobile trolley is clamped on the mobile On the rail.
  • the cross beam is one of a single beam form, a double beam form, or a hollow truss beam.
  • the mobile trolley includes a car body and wheels, the cross section of the car body is an inverted U shape, the wheels are arranged on the top of the groove of the car body, and the mobile trolley rides on the cross beam , And the wheels are fitted on the moving rails.
  • the cross beam and the first moving part are detachably connected, and the cross beam and the second moving part are detachably connected.
  • the first row of hoisting rails includes a first rail-bearing beam and a first guide rail arranged on the first rail-bearing beam;
  • the second row of hoisting rails includes a second rail-bearing beam and The second guide rail on the second rail beam;
  • the first rail beam and the second rail beam are both made of I-beam or channel steel.
  • the first row of hoisting rails, the inner side of the second row of hoisting rails, and the bottom surface of the crane are provided with a spray system, and the spray system includes a water pipe and a number of sprays. shower head.
  • the spacing of the shower heads is between 0.8 meters and 1.5 meters.
  • a ceiling that can be opened or closed is provided on the outer side of the first row of hanging rails and the second row of hanging rails.
  • the crane is provided with a safety hook, and when the crane system is working normally, the safety hook is different from the first row of crane rails and the second row of crane rails.
  • the safety hook tilts and hooks at least in the first row of hoisting rails and the second row of hoisting rails One.
  • the crane system further includes an alarm device, and when the safety hook is tilted, the alarm device emits an alarm signal.
  • the crane system further includes a lightning protection device, and the lightning protection device is arranged on the crane truck.
  • a crane structure is provided on the crane trolley, and the crane structure includes a hook and a hoisting motor; the crane motor is fixedly arranged on the crane trolley and passes through iron chains. Connect with the hook.
  • the movement direction relationship between the crane and the crane is an axial relationship of X and Y coordinates
  • the functional component is a construction robot
  • the construction robot is a simple manipulator, a manipulator with a manipulator, or an intelligent robot with a manipulator or manipulator.
  • the functional component is one of a rebar binding manipulator, an aluminum template installation manipulator, or a ground smoothing manipulator.
  • the functional component is connected to the crane trolley through a connecting rod or a telescopic rod, or the functional component is directly connected to the crane trolley.
  • the movement direction relationship of the crane, the crane, and the telescopic rod is the X axis, the Y axis, and the Z axis.
  • the climbing crane device further includes a multifunctional mechanical arm, and the functional component is connected to the connecting rod, or the telescopic rod, or the crane trolley through the multifunctional mechanical arm.
  • the arm can perform multi-dimensional movement in a three-dimensional space.
  • the multifunctional mechanical arm may be fixed or movable up and down and/or rotatably arranged on the connecting rod .
  • the telescopic rod when the telescopic rod is provided on the crane trolley, the telescopic rod includes a rigid shaft sleeve and a telescopic member arranged in the shaft sleeve.
  • the telescopic rod and the crane trolley are bolted to a support on the side of the crane trolley, and the support and the crane trolley Rigid connection of steel plates for vehicles.
  • a base is provided at the bottom of the telescopic rod, the base and the telescopic rod are rigidly connected by a steel plate, and the base is used to connect the multifunctional mechanical arm or the functional component.
  • the multifunctional mechanical arm when the multifunctional mechanical arm is provided under the crane trolley, the upper end of the multifunctional mechanical arm is detachably connected to the crane trolley through the first connecting unit, and the multifunctional mechanical arm The lower end of the arm is detachably connected to the functional component through the second connecting unit.
  • the cross-sectional dimension S of the supporting column is:
  • the telescopic rod when the telescopic rod is provided on the crane trolley, the telescopic rod can be telescopic in length in the vertical direction, the first connecting unit is connected to the telescopic rod, and the multifunctional The whole mechanical arm can rotate on the vertical plane of the axis of the telescopic rod.
  • the multifunctional mechanical arm includes a first mechanical arm, a second mechanical arm, and a third mechanical arm; one end of the first mechanical arm is connected to the first connecting unit, and the other end is connected to the first motor shaft One end of the second mechanical arm is rotatably connected; the other end of the second mechanical arm is rotatably connected to one end of the third mechanical arm through a second motor shaft; the other end of the third mechanical arm is connected to the second Connecting unit; the axis of the first motor shaft and the axis of the second motor shaft are both horizontal.
  • the multifunctional mechanical arm includes a fourth mechanical arm; one end of the fourth mechanical arm is rotatably connected to the bottom of the first mechanical arm through a third motor shaft, and the other end of the fourth mechanical arm passes through the One end of the first motor shaft and the second mechanical arm is rotatably connected; the first mechanical arm drives the fourth mechanical arm to rotate in a horizontal direction through the third motor shaft.
  • the first motor shaft is connected to a first motor
  • the second motor shaft is connected to a second motor
  • the third motor shaft is connected to a third motor
  • the third motor shaft can be driven synchronously or independently.
  • an external port unit is provided on the side of the multifunctional mechanical arm, and the external port unit is used to communicate with an external electrical device.
  • both the first connection unit and/or the second connection unit include a connection board; a wiring channel or a data interface is reserved at the center of the connection board.
  • first connection unit and/or the second connection unit is a snap connection structure, a bolt connection structure, a flange connection structure, or a slide rail connection structure.
  • a first distance sensor is provided on the multifunctional mechanical arm, and the first distance sensor is used to detect the distance between the multifunctional mechanical arm and surrounding components.
  • a second distance sensor is provided on the telescopic rod, and the second distance sensor is used to detect the moving distance of the telescopic rod.
  • the climbing device further includes a control module and a power supply module; the power supply module is respectively electrically connected to the control module and the first motor, the second motor, and the third motor; the control The modules are respectively communicatively connected with the first motor, the second motor, and the third motor; the control module controls the multifunctional manipulator to reach the designated coordinates, and obtains the multi-degree-of-freedom construction range and coordinate compensation.
  • the control of the crane crane system includes the following steps:
  • S1 Determine the horizontal movement distance of the crane system according to the movement radius of the multifunctional manipulator, record the initial position of the telescopic rod, and import the distance and initial position data into the control module;
  • the first distance sensor on the multi-function robot arm feeds back the distance between the multi-function robot arm and surrounding components to the control module, and the control module determines whether the telescopic rod needs to move down according to the actions that the multi-function robot arm must complete;
  • the control module will issue a command to the power system of the telescopic rod to move the telescopic rod downward; when the telescopic rod moves down, the second distance sensor on the telescopic rod can monitor the telescopic rod in real time Moving distance, and feedback to the control module;
  • step S4 Repeat step S3 until the telescopic rod does not need to move downwards, and the control module issues instructions to the multifunctional robotic arm to perform other actions;
  • Steps S3, S4, and S5 are looped. If not, the control module issues an instruction to the power system of the telescopic rod to make the telescopic rod return to the initial position.
  • the vertical and horizontal coordinate compensation of the crane system can be ensured, thereby improving the working range and freedom of the multifunctional mechanical arm, thereby achieving the purpose of precise control and construction.
  • the S3 step further includes: when the telescopic rod moves down, the multifunctional manipulator is driven to move down, and the first distance sensor on the multifunctional manipulator connects the multifunctional manipulator with surrounding components in real time. The distance is fed back to the control module, and the control module determines whether the telescopic rod needs to continue to move downwards according to the actions that the multifunctional manipulator must complete; and/or, after the S5 step, it also includes: the hoisting system moves in the horizontal direction. For the specified distance, recycle S2, S3, S4, S5 steps.
  • the method for controlling a climbing device according to an embodiment of the present invention is applied to the climbing device described in the foregoing embodiment, or includes the control method described in the foregoing embodiment, and the control of the climbing device includes the following steps:
  • Step P1 Input the planned walking route parameters and stay position parameters in the control module
  • Step P2 The control module issues instructions to start the crane motor and the car motor, and the crane motor and the car motor respectively drive the crane and crane to travel according to the planned path;
  • Step P3 When the crane and the crane are traveling, use the sensor to monitor the position of the crane and the crane in real time and feed it back to the control module;
  • Step P4 The control module determines whether the crane and crane have reached the preset stop position according to the received position data of the crane and crane. When the crane and crane arrive at the preset stop When in the position, the control module issues instructions to control the motor of the cart and the motor to stop running.
  • the crane system adjusts the position of the functional components by moving the crane crane and the crane trolley to make the positioning more accurate, and at the same time, the functional components are used to transport materials, which is more convenient and stable , Greatly improve work efficiency.
  • step P4 the following steps are further included:
  • Step P5 After the crane and the crane stop, the control module starts timing, and when the dwell time reaches the set dwell time, the control module issues an instruction to restart the crane motor and the carriage motor;
  • Step P6 The control module matches the position data information fed back by the sensor in real time with the location information of the set destination. After detecting that the crane and the crane have reached the end of the planned route, the control module issues instructions to control the motor and The trolley motor stops running.
  • the control module judges whether the crane and the crane are on the planned route according to the data fed back by the sensor, and if not, the control module controls the crane.
  • the truck motor and the trolley motor issue instructions to drive the crane and the crane to return to the correct driving route.
  • control method further includes a method of controlling the rectangular coordinate rod set on the crane trolley;
  • Step P7 Record the initial position of the Cartesian coordinate rod and the movement radius data of the multifunctional manipulator, and import the position data and the movement radius data of the multifunctional manipulator into the control module;
  • Step P8 Use the sensor on the multifunctional manipulator to collect the working distance data between the multifunctional manipulator and the material in real time, and send the working distance data to the control module;
  • Step P9 The control module compares the working distance data with the movement radius data, and when the movement radius data is greater than or equal to the working distance data, the control module issues instructions to the multifunctional manipulator and manipulator to execute the first work action;
  • Step P10 When the movement radius data is less than the working distance data, the control module sends a start signal to the power system of the rectangular coordinate rod, and the power system drives the rectangular coordinate rod to move downward, and the moving distance is a moving radius length; the control module again Compare the movement radius data and the working distance data, and execute steps P7-P9 in a loop until the control module detects that the movement radius length data is greater than or equal to the working distance data.
  • step P9 the control module continues to determine whether there is a second work action that needs to be performed on the rectangular coordinate rod. If there is, the control module executes step P8, steps P9 and P10 cyclically; if there is no control module, it sends a recovery The signal is given to the power system, which drives the rectangular coordinate rod to return to the initial position.
  • control method also includes a control method when the manipulator is working, including the following steps:
  • Step P11 Input the working coordinate position information of the manipulator into the control module, and the sensor collects the current position coordinate information of the manipulator and feeds back the position information to the control module;
  • Step P12 The control module calculates the movement of the manipulator on the X-axis, Y-axis and Z-axis according to the work coordinate position information and the current position coordinate information, and the control module sends control commands to the cart motor, trolley motor and telescopic rod power system;
  • Step P13 The control module monitors the position of the manipulator in real time according to the feedback of the first sensor, the second sensor, and the third sensor. After determining that the manipulator reaches the working position, the control module issues a work instruction to drive the manipulator to perform work actions.
  • the method for controlling the climbing device according to the embodiment of the present invention is applied to the climbing device described in the foregoing embodiment, or includes the control method described in the foregoing embodiment, and further includes the following steps:
  • Step Q1 The control module issues a command, and the climbing process starts.
  • the climbing frame system as a whole climbs to the predetermined position, the climbing stops.
  • the lifting mechanism of the climbing frame system enters a relaxed state. Stress again.
  • Step Q2 Control the support columns of the first support column row and the second support column row to rise and fall to a suitable position, and install the hoisting mechanism.
  • the positioning is more accurate, the material grabbing is stable and accurate, and the degree of automation is high.
  • the climbing system when the climbing system climbs, if the load is overloaded, it will automatically stop; when any two lifting mechanisms of the climbing system itself have a climbing height difference of more than 2cm, the climbing system will automatically stop, and manual intervention is required after the stop. After leveling, start again.
  • the crane system when the climbing frame system climbs, the crane system is moved to the vicinity of the first ground support column and the second ground support column.
  • the support column is a hydraulic rod structure, which cooperates with the climbing system to provide support for it. , To reduce the upward resistance of the climbing frame system.
  • the traveling crane system is a single-beam multi-body traveling crane system, which includes: a control system, a traveling crane and multiple cranes movably arranged on the traveling crane.
  • a traveling crane wherein the traveling crane is erected between two horizontal guide rails arranged in parallel on the climbing frame system by a cross beam, and the cross beam can move along the horizontal guide rail; the traveling crane is movable longitudinally On the beam of the crane crane, it is used to carry the crane object; the control system is respectively connected to the plurality of crane cranes in communication to control the coordinated movement to realize the crane operation or monitor the crane crane failure.
  • a crane crane combined with multiple crane trolleys can coordinate and cooperate to complete the crane operation, thereby improving the construction efficiency of the crane operation and has convenience The advantages of control, maintenance and disassembly.
  • the trolley is provided with a telescopic rod along the vertical direction, and the telescopic rod is provided with a mechanical arm, and the mechanical arm is used to connect an end effector.
  • the trolley is provided with an image acquisition device robot arm
  • the image acquisition device robot arm is provided with an image acquisition device
  • the image acquisition device is electrically connected to the control system and passes The robot arm of the image acquisition device realizes multi-angle photography.
  • At least one end of the crane trolley is provided with a sensor, and the sensor is used to detect the distance of the adjacent crane trolley so as to limit the operation of the adjacent crane trolley.
  • a guide rail driver and a hoist are also provided on the crane;
  • the guide rail driver is fixedly arranged on the preset flange of the robot arm of the crane and communicates with the control via a flat cable
  • the system is electrically connected;
  • the guide rail drive is used to drive the wheels of the crane trolley to slide on the guide rails of the crane;
  • the hoist is fixedly arranged on the preset flange of the mechanical arm and is connected with Wire rope hoist.
  • a guide rail drive is provided on the crane; the guide rail drivers on the crane and the crane are both three-in-one reducers.
  • the crane system further includes a navigation system, which is communicatively connected with the control system; the navigation system establishes three-dimensional coordinates to plan the travel path of the crane trolley.
  • the navigation system is also in communication connection with the crane; the navigation system plans the travel path of the crane by establishing three-dimensional coordinates.
  • the crane system further includes a fault handling module, which is communicatively connected with the control system; the fault handling module is used to monitor the working status of the robot arm on the crane, and When the robot arm fails, the robot arm is transferred to the maintenance position by the crane trolley.
  • a fault handling module which is communicatively connected with the control system; the fault handling module is used to monitor the working status of the robot arm on the crane, and When the robot arm fails, the robot arm is transferred to the maintenance position by the crane trolley.
  • control system includes an image processing module configured to detect the working state of the end effector according to the image provided by the image acquisition device on the crane trolley.
  • the method for troubleshooting a crane system is applied to the crane system described in the above embodiment, and the method includes: controlling each of the one or more crane trolleys by the control system During the coordinated execution of the designated crane operation, monitor the working status of each crane trolley in the crane system; if the crane system determines that any crane trolley is faulty during the execution of the designated crane operation, Then determine the fault type of the fault; based on the fault type, use a preset processing method to process the fault.
  • the working area is determined respectively for the crane trolley on the crane crane through the three-dimensional coordinate system, and the crane crane and the crane crane are accurately formed
  • the walking path of the trolley to perform the set process operation on the target building. It can also detect obstacles through sensors during the execution process to prevent collisions during driving movement and affect the crane operation, and perform quality inspection on the crane operation through the image acquisition device.
  • the present invention also provides a method for handling failures of the hoisting system, setting different handling methods for different types and levels of faults, so as to efficiently process the possible failures in the hoisting system, and then efficiently completing the designated hoisting operation.
  • using a preset processing method to process the fault based on the fault type includes: if it is determined that the fault is a driving fault, recording the current status of the crane trolley where the fault has occurred After the status information, a serious alarm message is sent and the first preset processing action is executed; if it is judged that the fault is an end effector type fault, a general alarm message is sent, and the second preset processing action is executed.
  • the driving fault includes: a fault that the crane trolley cannot travel;
  • the end effector fault includes: communication fault, signal loss and/or component damage.
  • the executing the first preset processing action includes: switching the crane trolley to a preset standby position, while using other idle crane trolleys to replace the crane trolley to continue the operation;
  • the second preset processing action includes: repairing the faulty crane trolley according to the alarm priority and restarting it.
  • the repairing the faulty travel trolley according to the alarm priority includes: resetting the end effector of the malfunctioning travel trolley according to the alarm priority; and/or resetting the faulty travel
  • the crane trolley moves to the preset maintenance position for inspection and repair.
  • the method includes during normal operation: receiving, through the control system, an operation instruction for a single-beam and multi-carbody hoisting system to perform a specified hoisting operation on a target building from a remote control terminal; based on the The operation instruction moves the crane trolley in the crane system to the operation area of the target building; select one or more crane trolleys in the crane system, and control the one or more crane cranes The trolley performs the specified crane operation in cooperation.
  • the moving the crane truck in the crane system to the operation area of the target building based on the operation instruction includes: constructing a three-dimensional coordinate system by means of laser navigation, and responding to the operation instruction Analyze and determine the operation area where the specified hoisting operation is performed on the target building; determine the first traveling path of the hoisting cart and/or the hoisting operation based on the three-dimensional coordinate system and the operation area The second traveling path of the trolley; according to the first traveling path and/or the second traveling path, the crane and/or the crane traveling are controlled to move.
  • the method for controlling the crane system according to the embodiment of the present invention is applied to the crane system described in the above embodiment, or includes the method for troubleshooting the crane system described above, and the control of the crane system includes the following steps:
  • the control module receives an operation instruction for the single-beam and multi-car body hoisting system to perform a specified hoisting operation on the target building from the remote control terminal; based on the operation instruction, the hoisting crane in the hoisting system is moved to The operation area of the target building; one or more crane trolleys are selected in the crane system, and the designated crane operation is performed by controlling the one or more crane trolleys.
  • the working areas are respectively determined for the crane trolley on the crane crane through a three-dimensional coordinate system, and the crane crane and the crane crane are accurately formed The walking path in order to perform the set process operation on the target building.
  • the moving the crane truck in the crane system to the operation area of the target building based on the operation instruction includes: constructing a three-dimensional coordinate system by means of laser navigation, and responding to the operation instruction Analyze and determine the operation area where the specified hoisting operation is performed on the target building; determine the first traveling path of the hoisting cart and/or the hoisting operation based on the three-dimensional coordinate system and the operation area The second traveling path of the trolley; according to the first traveling path and/or the second traveling path, the crane and/or the crane traveling are controlled to move.
  • the construction of a three-dimensional coordinate system by means of laser navigation includes: taking the moving direction of the crane on the crane as the X-axis, and the moving direction of the crane as the Y-axis.
  • the movement direction of the rod is the Z axis to construct a three-dimensional coordinate system; when the crane and the crane are both at the origin position, a laser beam is emitted to determine the origin coordinates.
  • the determining the first traveling path of the crane and/or the second traveling path of the crane based on the three-dimensional coordinate system and the work area includes: based on the The three-dimensional coordinate system respectively determines the direction of the crane and the displacement parameters of each crane in the X-axis direction and the Y-axis direction relative to the work area, and generates the first traveling path of the crane And/or the second walking path of each of the crane trolleys.
  • the selecting one or more crane trolleys in the crane system, and controlling the one or more crane trolleys to perform the designated crane operation in coordination includes: One or more crane trolleys are selected in the hoisting system, and at least one end effector for each crane trolley to perform the specified hoisting operation is determined based on the operation instruction; the corresponding robot arm of each crane trolley is automatically grasped The end effector of, coordinated to execute the specified hoisting operation.
  • the step of automatically grabbing the corresponding end effector by the robotic arms of each row of crane trolleys, and after performing the designated row crane operation in coordination further includes: acquiring the row crane through the image acquisition device Continuous first image data of multiple angles when the trolley executes the designated hoisting operation time; based on the first image data, coordinate the order of each of the hoisting trolleys to execute the designated hoisting operation.
  • the step of automatically grabbing the corresponding end effector by the robotic arms of the crane trolleys, and after the coordinated execution of the designated crane operation further includes: acquiring the plurality of end effectors through the image acquisition device The second image data of the hoisting trolley after the execution of the specified hoisting operation is completed; detecting based on the second image data to determine whether the completion status of the specified hoisting operation meets the preset standard; If the completion status of the hoisting operation meets the preset standard, the next hoisting operation is continued; if the completion status of the designated hoisting operation does not meet the preset standard, the designated hoisting operation is executed again.
  • the method further includes: if during the execution of the designated crane operation, a sensor installed on any one of the cranes detects that the distance from the crane is less than the expected If the neighboring crane trolley with a distance is set, the operation of the crane or the neighboring crane is stopped.
  • control method further includes: if during the execution of the designated crane operation, a sensor installed on any one of the cranes detects that the crane has contacted other cranes.
  • the anti-collision device controls the crane trolley or other crane trolleys to run in the direction opposite to the original running direction.
  • the traveling crane system includes: a plurality of traveling crane units and a control module that controls the operation of the plurality of traveling crane units; wherein, each traveling crane unit includes a traveling crane and a movable crane.
  • Each traveling crane unit includes a traveling crane and a movable crane.
  • the working area is reasonably allocated to each crane crane through the three-dimensional coordinate system, and the working path of each crane crane and crane crane is formed accurately, so as to execute the set process for the target building operation.
  • the trolley is provided with a telescopic rod in a vertical direction, the telescopic rod is provided with a mechanical arm, and the trolley is connected to an end effector through the mechanical arm.
  • the traveling trolley is further provided with an image acquisition device robot arm, the image acquisition device robot arm is provided with an image acquisition device, and the image acquisition device is electrically connected to the control module.
  • the crane trolley is also provided with a sensor manipulator arm, and a sensor is provided on the sensor manipulator arm, and the sensor is electrically connected to the control module and used to detect obstacles.
  • guide rail drives are provided on the crane and the crane respectively; the guide rail drivers on the crane and the crane are respectively connected to the control module in communication.
  • the method for controlling a crane system is applied to the crane system described in the above embodiment, and the method includes: receiving input from a remote control terminal through the control module to perform a specified crane operation on a target building Operation instruction; based on the operation instruction, select one or more hoisting units in the hoisting system to allocate the work area when performing the specified hoisting operation; move each hoisting unit to the corresponding work area , Controlling the row crane units to cooperate to complete the designated row crane operation.
  • the working area is allocated to each crane in a three-dimensional coordinate system, and the working path of each crane and crane is accurately formed.
  • the present invention also provides a fault processing method for the multi-row crane system, which sets different processing methods for different types and levels of faults, so as to efficiently process the possible faults in the multi-row crane system, thereby efficiently completing the designation Hanging operations.
  • the selecting one or more hoisting units in the hoisting system based on the operation instruction to allocate the working area when the designated hoisting operation is executed includes: constructing a three-dimensional system through laser navigation Coordinate system; analyze the operating instructions, use a preset allocation method based on the three-dimensional coordinate system to allocate respective work areas for each of the row crane units and plan the walking path of each row crane unit.
  • the construction of a three-dimensional coordinate system by means of laser navigation includes: taking the moving direction of the crane on the crane as the X-axis, and the moving direction of the crane as the Y-axis.
  • the movement direction of the rod is the Z axis to construct a three-dimensional coordinate system; when the crane and the crane are both at the origin position, a laser beam is emitted to determine the origin coordinates.
  • the analyzing the operating instructions, using a preset allocation method based on the three-dimensional coordinate system to allocate respective working areas for each of the row crane units and plan the walking path of each row crane unit includes: Analyze the operating instructions to determine the working area of each crane unit; use laser navigation based on the X-axis and Y-axis coordinates continuously output from the three-dimensional coordinate system as the target of the crane and crane Position, and continuously move to obtain the walking path of the crane and the crane.
  • the moving each of the row hoisting units to a corresponding work area, and controlling the row hoisting units to cooperatively complete the designated hoisting operation includes: lifting each of the row hoisting units according to the walking path The cranes and cranes of the unit are moved to the corresponding work areas; the coordinated movement of the cranes is controlled to complete the specified crane operation; wherein the coordinated cranes on the multiple cranes are controlled When the movement completes the designated crane operation, each of the crane cranes is independently controlled or the multiple crane cranes are jointly controlled.
  • the controlling the coordinated movement of the crane trolley to complete the designated crane operation includes: for any crane unit, based on the work area of the crane unit being the one in the crane unit
  • the crane trolley determines at least one end effector when performing the specified crane operation; by controlling the robot arm of the crane trolley on each of the crane cranes to automatically grab the corresponding end effector, and execute the Specify the crane operation.
  • the step of controlling the robot arm of the crane trolley on each of the cranes to automatically grab the corresponding end effector and perform the specified crane operation in coordination further includes: using the image The acquisition device acquires the continuous first image data of multiple angles of the crane trolley when the specified crane operation is performed; based on the first image data, coordinate the execution of the crane trolleys on the cranes The sequence of the specified row hoisting operations.
  • the method further includes: The image acquisition device acquires the second image data of the crane trolley after the specified crane operation is completed; performs detection based on the second image data to determine whether the completion status of the specified crane operation meets a preset standard ; If the completion status of the designated line hoisting operation meets the preset standard, continue to execute the next line hoisting operation; if the completion status of the designated line hoisting operation does not meet the preset standard, then the designated line hoisting operation is re-executed .
  • control method further includes: if during the execution of the designated crane operation, a sensor provided on any one of the cranes detects that the distance from the crane is less than a preset For obstacles in the distance, the preset obstacle avoidance action is executed.
  • the traveling crane system includes a multi-head mechanical arm, which includes: a connecting piece for installing the multi-head mechanical arm; a rotating flange rotatably arranged on the connecting piece; and a rotating motor arranged on the connecting piece.
  • the connecting piece is used to drive the rotating flange to rotate; a plurality of single mechanical arms, the plurality of single mechanical arms do not interfere with each other and are telescopically fixed on the rotating flange, and can follow The rotating flange rotates.
  • the hoisting system according to the embodiment of the present invention can effectively improve the efficiency of existing building hoisting operations, reduce construction errors and operating costs; it can be directly applied in the existing hoisting system, and has a reasonable structure, easy disassembly and assembly, and low maintenance cost , And not easy to damage the advantages.
  • the rotating flange is rotatably arranged on the connecting member in a horizontal direction; the plurality of single mechanical arms are arranged on the bottom surface of the rotating flange, and can rotate with the The flange rotates in the horizontal direction.
  • the rotating flange is rotatably arranged on the connecting member in the vertical direction; the plurality of single mechanical arms are circumferentially arranged on the rotating flange, and can be arranged at any time.
  • the rotating flange rotates in the vertical direction.
  • the rotating flange includes two disk surfaces and a connecting arm connected between the two disk surfaces, the plurality of single mechanical arms are arranged in the circumferential direction of the connecting arm, and the rotating motor is arranged at all On one side of the rotating flange, the rotating flange is driven to rotate in the vertical direction; an annular cavity is formed between the inner surfaces of the two disk surfaces, and the plurality of single mechanical arms are telescopically arranged in the annular cavity Inside, when it needs to work, the single mechanical arm extends out of the ring cavity, and when it does not need to work, the single mechanical arm retracts into the ring cavity.
  • the annular cavity is divided into a plurality of grooves, and the plurality of grooves correspond to the plurality of single robot arms one to one, so that the robot arms do not interfere with each other.
  • the plurality of single robotic arms are equidistantly mounted on the connecting arm.
  • the connecting member is a frame rod, the lower end of which is in an inverted U shape, so that the rotating flange can be pivotably clamped in the inverted U-shaped bracket; the rotating motor is arranged in The frame rod drives the rotating flange to rotate in a vertical direction.
  • the plurality of single robot arms are all multi-axis robot arms, and each of the multi-axis robot arms is connected to the rotating flange through a first joint shaft arm; the first joint shaft arm There is a preset angle between the central axis of and the radial direction of the rotating flange.
  • the traveling crane system includes a combined arm, the combined arm includes a telescopic rod and the multi-head robotic arm, and the multi-head robotic arm is provided on the telescopic rod through the connecting member.
  • the traveling crane system includes a traveling crane, a traveling crane, and the combined arm.
  • the traveling crane is slidably arranged on the traveling crane; the combined arm is passed through a telescopic rod. It is arranged on the crane trolley and reciprocates with the crane trolley.
  • the control method of the crane system includes the following processes: control the crane trolley to slide on the crane; after the crane trolley reaches the designated position, control the telescopic rod to expand and contract; when the telescopic rod is extended to After the height is preset, it controls the expansion and contraction of the single robotic arm that needs to be operated; controls the rotating motor to drive the rotating flange to rotate to a preset angle, so that the single robotic arm corresponding to the rotation angle of the rotating flange extends outward.
  • the control method of the crane system according to the embodiment of the present invention can effectively improve the crane operation efficiency of existing buildings, reduce construction errors and operating costs; it can be directly applied to the existing crane system, has a reasonable structure, is easy to disassemble, and The advantages of low maintenance cost and not easy to damage.
  • the rotating motor controls the multiple single robotic arms to extend and cooperate.
  • the priority among the multiple single robotic arms is first determined; among them, the single robotic arm with the highest priority is the single robotic arm with the largest bearing capacity.
  • Fig. 1 is a schematic diagram of an optional climbing device of the present invention during construction.
  • Figure 2 is a schematic diagram of an optional climbing device of the present invention.
  • Fig. 3 is a schematic diagram of another optional climbing device of the present invention.
  • Fig. 4 is an enlarged view of a screenshot of the first row of hoisting rails referred to at A in Fig. 2 (the brackets indicate the corresponding structure of the second row of hoisting rails).
  • Figure 5 is a partially enlarged schematic diagram of the optional crane trolley of the present invention.
  • Figure 6 is a schematic diagram of the optional climbing frame system of the present invention on a building.
  • Fig. 7 is a schematic diagram of the connection of an optional multifunctional mechanical arm of the present invention.
  • Figure 8 is a perspective view of an optional multifunctional mechanical arm of the present invention.
  • Figure 9 is a front view of an optional multifunctional mechanical arm of the present invention.
  • Figure 10 is a side view of an optional multifunctional mechanical arm of the present invention.
  • Figure 11 is a top view of an optional multifunctional mechanical arm of the present invention.
  • Figure 12 is a bottom view of an optional multifunctional mechanical arm of the present invention.
  • Figure 13 is a schematic diagram of the optional multifunctional mechanical arm of the present invention rotating in a vertical plane.
  • Figure 14 is a schematic diagram of the optional multifunctional mechanical arm rotating around the motor shaft of the present invention.
  • Fig. 15 is a schematic view of the structure of the preferred spray part and ceiling part of the present invention.
  • Fig. 16 is a schematic flow chart of the climbing control method of the optional climbing frame system of the present invention.
  • Fig. 17 is a schematic flowchart of an optional method for controlling the traveling of a crane and a crane according to the present invention.
  • Fig. 18 is a schematic diagram of an optional control flow of the telescopic rod of the present invention.
  • Figure 19 is a schematic diagram of the force transmission mode of the climbing device.
  • Figure 20 is a schematic structural diagram of a single-beam climbing device.
  • Figure 21 is a schematic structural diagram of another single-beam climbing device.
  • Figure 22 is a schematic diagram of the control flow of a single-beam climbing device.
  • Fig. 23 is a schematic diagram of the control flow of another single-beam climbing device.
  • Figure 24 is a schematic diagram of the structure of a multi-row crane system.
  • Figure 25 is a schematic diagram of another multi-row crane system structure.
  • Figure 26 is a schematic diagram of the control flow of a multi-row crane system.
  • Figure 27 is a schematic diagram of the control flow of another multi-row crane system.
  • Fig. 28 is an overall schematic diagram of a climbing device according to an embodiment.
  • Fig. 29 is a schematic diagram of the structure of the climbing device provided in Fig. 28.
  • Fig. 30 is a schematic structural diagram of the climbing device provided in Fig. 28 (horizontal guide rail is not included).
  • Fig. 31 is an overall schematic diagram of a climbing device of another embodiment.
  • Fig. 32 is a schematic structural diagram of the climbing device provided in Fig. 31.
  • Figure 33 is a schematic structural diagram of the climbing device provided in Figure 31 (without horizontal guide rails).
  • Fig. 34 is a schematic diagram of the structure connection between the telescopic rod and the mechanical arm provided in Fig. 31.
  • Figure 35 is an overall front view of the climbing device provided in Figure 31.
  • Figure 36 is a front view of the structure of the climbing device provided in Figure 31.
  • Fig. 37 is an overall side view of the climbing device provided in Fig. 31.
  • Figure 38 is a front view (including horizontal guide rails) of a climbing device structure provided in Figure 31.
  • Fig. 39 is a cross-sectional view of Fig. 37 along the F-F direction.
  • Figure 40 is a schematic diagram of the structure of the climbing device in Figure 39.
  • Figure 41 is a schematic diagram of the structure connection between the telescopic rod and the mechanical arm in Figure 39.
  • Supporting column 1 supporting column row 10, first supporting column row 11, second supporting column row 12,
  • Main frame structure 2 front side frame 21, rear side frame 22, inner vertical rod 202, outer vertical rod 203, cross rod 204, web rod 205, horizontal support structure 206, sealing flap 207, upper hanging point 213, lower hanging point 214, scaffolding board 217, protective outer net 218, working layer guardrail 219,
  • Lifting mechanism 4 electric hoist 41, cable 42,
  • Anti-overturning device 6 anti-falling device 65, anti-falling bar 651,
  • Crane crane 230 cross beam 231, moving guide rail 232, crane motor 233, first moving part 234, second moving part 235,
  • Crane trolley 240 mobile trolley 241, car body 2411, wheels 2412,
  • Telescopic rod 270 support 273, base 274,
  • connection should be understood in a broad sense unless otherwise clearly specified and limited.
  • they can be fixed or detachable.
  • Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
  • the climbing crane device 1000 includes a climbing frame system 100 and a crane system 200.
  • the climbing frame system 100 is set on the ground floor or floor of a building 2000, and the crane system 200 It is set on the climbing frame system 100 through the supporting column 1.
  • the climbing frame system 100 can be used independently of the crane system 200, that is, the climbing frame system 100 may not be provided with the crane system 200.
  • the climbing frame system 100 serves as a working platform for construction machinery and drives the entire Construction machinery lifting.
  • the climbing frame system 100 is used to set up around the building 2000. According to requirements, for example, when the wall of the building 2000 needs to be repaired, the climbing frame system 100 can be set on only one, two, or three sides of the building 2000, or in the building A climbing frame system 100 is provided on all outer surfaces of the object 2000.
  • the climbing frame system 100 is usually customized or selected according to the length of the building 2000.
  • the climbing frame system 100 surrounding the building 2000 may be an integral climbing frame. As shown in FIG. 1, an integral climbing frame structure surrounding the building 2000 is shown.
  • the climbing frame system 100 surrounding the building 2000 can also be divided into multiple climbing frame units.
  • multiple climbing frame units can be used on this surface to form a climbing frame system. 100.
  • each climbing frame unit can be lifted and lowered independently, multiple climbing frame units need to be operated cooperatively in actual construction.
  • only one climbing frame unit can be used on its longitudinal plane, and multiple climbing frame units can be used in combination along the horizontal direction on its horizontal plane, that is, multiple climbing frame units are operated in a coordinated manner.
  • the climbing frame system 100 can be divided into multiple climbing frame units, and the multiple climbing frame units are operated in coordination.
  • the climbing frame system 100 includes: a main frame structure 2, a lifting rail 3 and a lifting mechanism 4.
  • the lifting rail 3 is suitable for being fixed on the building 2000 and used as a track for the main frame structure 2 to climb.
  • the main frame structure 2 climbs along the lifting rail 3 through the lifting mechanism 4.
  • Figure 6 shows that the climbing frame system 100 is provided with a multi-layer structure.
  • the bottom layer includes: an inner vertical rod 202, an outer vertical rod 203, a cross rod 204, and a horizontal support structure 206 (longitudinal rod).
  • the crossbar 204 connects the inner vertical rod 202 and the outer vertical rod 203
  • the horizontal support structure 206 (longitudinal rod) connects the horizontal rod 204 in the longitudinal direction.
  • the horizontal support structure 206 is composed of the inner and outer vertical rods 202 and 203, the horizontal rod 204, and the horizontal support structure 206 ( The longitudinal rods) form a rectangular frame structure.
  • the bottom of the rectangular frame structure can be laid with a scaffold board 217, and a reinforcing web rod 205 is also provided.
  • a sealing flap 207, a working layer guardrail 219, and a protective outer net 218 can be provided.
  • the lifting rail 3 is used as the overall climbing track of the climbing frame system 100, and the combined steel material of channel steel and round steel can be selected.
  • the lifting rail 3 is fixed on the building 2000 with a bolt structure, so that the climbing frame system 100 is realized by the lifting rail 3. Swipe up and down.
  • the lifting mechanism 4 is an electric hoist 41, and the electric hoist 41 is connected with a cable 42.
  • One end of the cable 42 is fixed on the wall of the building 2000 through the wall-attached support 7.
  • the other end of the cable 42 is fixed to the main frame structure 2.
  • part of the wall-attached support 7 is provided with an upper hanging point 213, the bottom of the climbing frame system 100 is correspondingly provided with a lower hanging point 214, and a cable 42 is provided between the upper hanging point 213 and the lower hanging point 214.
  • the cable 42 can be The lifting and lowering are carried out by a lifting mechanism 4 such as an electric hoist 41 or a hydraulic press.
  • the present invention is also provided with a friction type anti-dropping device 65, which includes an anti-dropping bar 651, which is used to frictionally support the climbing frame system 100 when the climbing frame system 100 falls to slow down Fall down until the fall stops.
  • a friction type anti-dropping device 65 which includes an anti-dropping bar 651, which is used to frictionally support the climbing frame system 100 when the climbing frame system 100 falls to slow down Fall down until the fall stops.
  • the present invention also provides a wall-attached support 7 as a connecting member between the climbing frame system 100 and the building 2000, which plays a role of unloading and preventing overturning, and a combined steel material of channel steel and round steel can be selected.
  • the wall-attached support 7 is generally connected to the shear wall mechanically, and can also be mechanically connected to the floor slab.
  • the climbing frame system 100 may also be provided with an anti-overturning device 6.
  • the anti-overturning device 6 includes an anti-roll bar and a clamping mechanism, and the anti-roll bar is fixed on certain structures of the climbing frame system 100 (for example, the main frame structure 2, the supporting column 1, etc.).
  • One end of the clamping mechanism is an annular part and is sleeved on the anti-roll bar, and the other end of the clamping mechanism is fixed on the building 2000 through the wall-attached support 7.
  • the anti-roll bar slides upward through the ring portion to prevent the climbing frame system 100 from overturning during the sliding process.
  • the crane system 200 includes a first row of crane rails 210, a second row of crane rails 220, a crane 230 and a crane 240, and the crane 230 Set up between the first row of hoisting rails 210 and the second row of hoisting rails 220, the hoisting cart 230 can move along the first row of hoisting rails 210 and the second row of hoisting rails 220 to adjust the lateral distance of the hoisting system 200 in construction .
  • the crane trolley 240 is installed on the crane 230 and can reciprocate along the surface of the crane 230.
  • the crane trolley 240 can slide along the inner surface or the outer surface of the crane 230 to adjust the longitudinal distance of the crane system 200; using the above solution, the crane system 200 is installed on the climbing frame system 100 In this way, the climbing frame system 100 can be reasonably used to support the crane, which saves costs, and the structure has high stability and is convenient for construction operations.
  • the crane 230 that can move on the guide rail of the crane system 200 and the crane trolley 240 that can move on the beam 231 are arranged, and the wire rope electric hoist on the crane trolley 240 realizes the flexible lifting of materials in space.
  • the effect, and the positioning effect is good.
  • the first row of hoisting rails 210 is supported on the first supporting column row 11, the second row of hoisting rails 220 is supported on the second supporting column row 12, and the crane 230 is erected on the first row of supporting columns.
  • the hoisting cart 230 can move along the first hoisting rail 210 and the second hoisting rail 220, and the hoisting trolley 240 is arranged on the hoisting hoist 230.
  • the crane trolley 240 moves along the crane 230, and the crane trolley 240 is used to connect the functional component 600.
  • the first row of hoisting rails 210 and the second row of hoisting rails 220 are arranged in parallel, and the hoisting trolley 240 can run in a direction perpendicular to the first row of hoisting rails 210 and the second row of hoisting rails 220.
  • the crane 240 realizes longitudinal movement.
  • the crane 240 can realize three-dimensional omnidirectional movement.
  • Each supporting column row 10 includes a plurality of supporting columns 1, and the supporting columns 1 are fixedly arranged on an intermediate floor of the floor under construction along the vertical direction, so that the entire climbing device can be supported by the ground and the building Function to improve stability.
  • the crane 230 includes a beam 231, a first moving part 234, and a second moving part 235.
  • the beam 231 is provided with a moving guide 232, and the first moving part 234
  • the second moving part 235 and the second moving part 235 are respectively disposed on both sides of the cross beam 231, and the first moving part 234 and the second moving part 235 are respectively disposed on the first row of hanging rails 210 and the second row of hanging rails 220 to be walkable.
  • the crane trolley 240 includes a mobile trolley 241, and the mobile trolley 241 is disposed on the movable guide rail 232 so as to walk.
  • a first wheel and a second wheel are installed at the front and rear ends of the cross beam 231, and the first wheel and the second wheel constitute a first moving part 234 and a second moving part 235 respectively.
  • the crane 230 includes a crane motor 233, which is drivingly connected to the first moving part 234 and/or to the second moving part 235.
  • the crane car 240 includes a car motor, and the car motor is arranged on the mobile car 241 to drive the mobile car 241 to walk.
  • the trolley motor 233 and the trolley motor are three-in-one motors.
  • the three-in-one motor is also called three-in-one reducer. It is a component that integrates the functions of reducer, motor and brake. The more optional position for the trolley motor is to set it in the car. Inside the body 2411.
  • the cart motor 233 drives the first moving part 234 to move the first moving part 234 and the second moving part 235 along the first row of hoisting rails 210 and the second row of hoisting rails 220.
  • first moving part 234 and the second moving part 235 are respectively clamped on the first row of hoisting rails 210 and the second row of hoisting rails 220, and the moving trolley 241 is clamped on the moving guide rail 232.
  • the moving trolley 241 is clamped on the moving guide rail 232, and the moving trolley 241 is driven by the trolley motor so that the moving trolley 241 can move along the moving guide rail 232.
  • the cross beam 231 is a steel frame made of section steel.
  • the two ends of the steel frame are respectively provided with a first moving part 234 and a second moving part 235.
  • the first moving part 234 and the second moving part 235 may be pulleys or sliding wheels. Blocks, the first moving part 234 and the second moving part 235 have the function of mutually adapting and sliding with the first row of hoisting rails 210 and the second row of hoisting rails 220, which facilitates the horizontal sliding adjustment of the hoisting cart 230.
  • the cross beam 231 is in one of a single beam form, a double beam form or a hollow truss beam.
  • the length of the beam 231 can be adjusted arbitrarily according to the width of the track.
  • the crane trolley 240 is mounted on the crane 230. This connection method makes the movement of the crane trolley 240 more stable and prevents the overturning.
  • the mobile trolley 241 includes a car body 2411 and wheels 2412.
  • the cross section of the car body 2411 is inverted U-shaped.
  • the wheels 2412 are arranged on the top of the groove of the car body 2411.
  • the mobile trolley 241 rides on the cross beam 231, and the wheels 2412 Fits on the moving guide 232.
  • the movement of the mobile trolley 241 on the cross beam 231 is more stable, and it will not fall off.
  • the cross beam 231 and the first moving part 234 are detachably connected, and the cross beam 231 and the second moving part 235 are detachably connected.
  • the cross beam 231 is provided with a movable guide 232, the first wheel and the second wheel connected at both ends of the cross beam 231 can be disassembled and replaced with a new cross beam 231.
  • the length of the cross beam 231 can be customized according to the requirements in the construction process.
  • the first row of hanging rails 210 includes a first rail beam 211 and a first guide rail 212 provided on the first rail beam 211;
  • the second row of hanging rails 220 includes a second rail
  • the supporting rail beam 221 and the second guide rail 222 arranged on the second supporting rail beam 221; the first supporting rail beam 211 and the second supporting rail beam 221 are both made of I-beam or channel steel.
  • the first row of hoisting rails 210, the inner side of the second row of hoisting rails 220, and the bottom surface of the crane 230 are provided with a spray system 410, and the spray system 410 includes a water pipe 411 and a number of spray heads. 412.
  • a spray system 410 is provided on the inner side of the crane rail and the bottom surface of the beam 231.
  • the spacing of the shower heads 412 is between 0.8 meters and 1.5 meters.
  • the sprinkler system 410 helps to replenish water during construction, making construction more convenient.
  • a ceiling 420 that can be opened or closed is provided on the outer side of the guide rail of the traveling crane system 200.
  • a ceiling 420 that can be opened or closed is provided on the outer side of the first row of hanging rails 210 and the second row of hanging rails 220.
  • the crane 230 is provided with a safety hook, for example, a safety hook is provided on the beam 231.
  • a safety hook is provided on the beam 231.
  • the safety hooks are not in contact with the first crane rail 210 and the second crane rail 220.
  • the safety hook inclines and hooks at least one of the first row of suspension rails 210 and the second row of suspension rails 220.
  • the crane system 200 further includes an alarm device, and when the safety hook is tilted, the alarm device sends out an alarm signal.
  • the crane system 200 further includes a lightning protection device, and the lightning protection device is arranged on the crane truck 230.
  • a crane structure 250 is provided on the crane 240.
  • the crane structure 250 includes a hook 251 and a lifting motor 252, and the hook 251 is connected to the lifting motor 252 to achieve more Flexible lifting.
  • the hoisting motor 252 is fixedly arranged on the hoisting trolley 240, and can slide back and forth with the hoisting trolley 240, and is connected to the hook 251 through an iron chain 253, so that the hoisting motor 252 can drive the hook 251 to move up and down, thereby achieving
  • the hook 251 is used for construction work, especially for lifting materials.
  • a more optional embodiment is that the hook 251 and the lifting motor 252 are replaced by a wire electric hoist.
  • the crane structure 250 is used to lift the materials to realize the vertical transportation of the materials, and the movement of the crane 230 and the crane 240 can realize the movement of the materials on the plane, so that the position of the material transportation is more accurate.
  • the movement direction relationship between the crane 230 and the crane 240 is an axial relationship of X and Y coordinates, and the movement direction of the crane 230 and the movement direction of the crane 240 are perpendicular to each other, thereby achieving Adjust the distance on the horizontal coordinate system.
  • the functional component 600 can be used for crane construction, and can be connected to a construction robot according to different purposes.
  • the construction robot is a simple manipulator or a manipulator with a manipulator arm or an intelligent robot with a manipulator arm and a manipulator.
  • the construction robot can also adopt the robot structure disclosed in the prior art, such as a leveling robot, a smoothing robot, and a lashing robot. , Grabbing robot, scraping robot, etc.
  • the functional component 600 is one of a steel bar binding manipulator, an aluminum template installation manipulator, or a ground smoothing manipulator.
  • the robot can be a leveling robot, a smoothing robot, a lashing robot, a grasping robot, a leveling robot, etc.
  • the functional component 600 is connected to the crane trolley 240 via a connecting rod 260.
  • the functional component 600 is connected to the crane trolley 240 via a telescopic rod 270.
  • the telescopic rod 270 is telescopic in the vertical direction
  • the telescopic rod 270 is a rectangular coordinate rod, which has a coordinate compensation function.
  • the crane 240 is provided with a telescopic rod 270 that can be vertically extended.
  • the upper end of the telescopic rod 270 is fixed on the mobile trolley 241, and a manipulator is connected under the telescopic rod 270 Or directly connect the functional component 600.
  • the telescopic rod 270 is provided with a scale line, and the manipulator is used to transport materials more stably.
  • the manipulator is connected through the telescopic rod 270 to fine-tune the moving distance of the material in the vertical direction to make the material transportation position more accurate.
  • the traveling trolley 240 is provided with a connecting rod 260, and the functional component 600 is directly connected to the connecting rod 260, or the functional component 600 is connected to the connecting rod 260 through a multifunctional mechanical arm 280.
  • the crane 240 is provided with a telescopic rod 270, and the functional component 600 is directly connected to the telescopic rod 270, or the functional component 600 is connected to the telescopic rod 270 through a multifunctional mechanical arm 280.
  • the traveling trolley 240 is provided with a connecting rod 260 and a multifunctional mechanical arm 280, and the multifunctional mechanical arm 280 can be fixed or movable up and down and/or rotatably arranged on the connecting rod 260.
  • a telescopic rod 270 and a multifunctional mechanical arm 280 are provided on the traveling trolley 240.
  • a vertical telescopic rod 270 is provided on the crane 240.
  • the lower end of the telescopic rod 270 is detachably connected to the multifunctional mechanical arm 280, and the lower end of the multifunctional mechanical arm 280 is used to detachably connect the functional component 600.
  • the connecting rod 260 and the telescopic rod 270 are eliminated, and the functional component 600 is directly connected to the crane 240.
  • the crane 240 is connected to the multifunctional mechanical arm 280, and the lower end of the multifunctional mechanical arm 280 is detachably connected to the construction robot.
  • the trolley 240 is connected to the telescopic rod 270, the lower end of the telescopic rod 270 is connected to the multifunctional mechanical arm 280, and the lower end of the multifunctional mechanical arm 280 is detachably connected to the construction robot.
  • the upper end of the multifunctional robot arm 280 is connected to the crane 240 through the first connecting unit 291, and the lower end of the multifunctional robot arm 280 is connected to the functional component 600 through the second connecting unit 292.
  • the first connecting unit 291 installs the main unit of the multifunctional robot arm 280 on the crane system 200, thereby realizing the modular connection and installation of the robot arm and the crane system 200; the second connecting unit 292 is externally connected to the functional component 600.
  • the functional component 600 can be used for crane construction, and can be externally connected to a construction robot according to different purposes.
  • the second connection unit 292 also enables the modular connection and installation between the mechanical arm and the functional component 600; the above-mentioned mechanical arm solution allows The hoisting system 200 can be externally connected to the functional component 600 during construction, thereby improving work efficiency, expanding the application range of the crane, reducing the amount of labor, and reducing the construction cost.
  • a telescopic rod 270 is provided on the traveling trolley 240.
  • the telescopic rod 270 can be vertically telescopic.
  • the lower end of the telescopic rod 270 is connected to the multifunctional mechanical arm 280 with the functional component 600 or its lower end. Connect the functional component 600; by adopting the above solution, the movement of the crane 230 and the crane 240 and the vertical movement of the telescopic rod 270 are used to adjust the spatial position of the functional component 600, so that the positioning of the functional component 600 is more Accurate, while using the functional parts 600 to transport materials, it is more convenient and stable.
  • the telescopic rod 270 is detachably connected to the first connecting unit 291, so that the telescopic rod 270 needs to be installed with a robot.
  • the multifunctional robotic arm 280 can be easily disassembled and replaced; specifically, the telescopic rod 270 and the multifunctional robotic arm 280 are connected by a snap connection or a bolt connection, a flange connection or a sliding rail connection, so as to be detachable connection.
  • the multifunctional mechanical arm 280 is connected to robots with different functions and functions through the second connection unit 292 interface to perform construction.
  • the functional component 600 can be connected to the crane trolley 240 through a telescopic rod 270, the functional component 600 and the telescopic rod 270 can be directly connected, or can be connected through a multifunctional robotic arm 280; the functional component 600 can be connected to the crane trolley through a connecting rod 260 240 is connected, the functional component 600 and the connecting rod 260 can be directly connected, or can be connected through a multifunctional mechanical arm 280.
  • the functional component 600 is in a detachable connection relationship with the multifunctional mechanical arm 280, the telescopic rod 270, and the connecting rod 260.
  • the movement directions of the crane 230, the crane 240, and the telescopic rod 270 are the X-axis, Y-axis, and Z-axis directions, so that the crane system 200 can realize the X-axis, Y-axis, and Z-axis during operation. Adjustment compensation in the direction of each dimension.
  • the multifunctional robotic arm 280 can perform multi-dimensional movement in a three-dimensional space.
  • the multifunctional robotic arm 280 can rotate on the vertical plane of the axis of the telescopic rod 270 as a whole; or, the multifunctional robotic arm 280 includes a plurality of motor shafts, and the multifunctional robotic arm 280 rotates around the axis of the motor shafts; specifically, the multifunctional The manipulator 280 includes multiple manipulator arms, each of which rotates around the vertical axis of the adjacent manipulator axis, and the rotation axes of the multiple manipulator arms are not on the same straight line, which can realize multi-directional, multi-dimensional, and multi-degree of freedom The construction space and coordinate compensation; further, multiple mechanical arms are connected by motor shaft rotation to realize the rotation of different dimensions and different directions between each mechanical arm; further, multiple mechanical arms are connected by motor shaft transmission, Each mechanical arm rotates around the axis of the motor shaft, and the axis of the motor shaft and the mechanical arm are perpendicular to each other.
  • the present invention provides a coordinate compensation unit for a hoisting system 200.
  • the coordinate compensation unit includes a telescopic rod 270 and a multifunctional mechanical arm 280 that are detachably connected; the telescopic rod 270 can be extended and retracted in the vertical direction.
  • the robotic arm 280 is a multifunctional robotic arm 280; as shown in Figure 13, the multifunctional robotic arm 280 can rotate 360 degrees on the vertical plane of the axis of the telescopic rod 270, that is, the entire multifunctional robotic arm 280 can rotate around the axis of the telescopic rod 270. 360-degree rotation; and the multi-functional robotic arm 280 can perform multi-dimensional movement in a three-dimensional space, so that the multi-functional robotic arm 280 can be adjusted in various directions.
  • the rotation axis of the multi-functional robotic arm 280 is not on the same line, which improves the multi-functional robotic arm 280 range of action and degree of freedom, thereby improving the efficiency of crane construction and reducing labor costs.
  • the multifunctional robotic arm 280 includes multiple robotic arms, and each robotic arm rotates around a vertical axis of the axis of an adjacent robotic arm, and The rotation axes of multiple manipulator arms are not on the same straight line, so that multi-directional, multi-dimensional, multi-degree-of-freedom construction space and coordinate compensation can be realized; further, multiple manipulator arms are connected by motor shaft rotation to realize each machine Rotation in different dimensions and different directions between arms.
  • the multifunctional robotic arm 280 includes multiple robotic arms, and the rotation axes of the multiple robotic arms are not on the same straight line.
  • a plurality of mechanical arms are connected by a motor shaft transmission, and each mechanical arm rotates around the axis of the motor shaft, and the axis of the motor shaft and the mechanical arm are perpendicular to each other;
  • the mechanical arm includes a first mechanical arm 281 and a second mechanical arm 282 And a third robotic arm 283; wherein one end of the first robotic arm 281 is connected to the first connecting unit 291, and the other end of the first robotic arm 281 is rotatably connected to one end of the second robotic arm 282 through a first motor shaft 2851; a first motor
  • the shaft 2851 is horizontally arranged at the rotational connection of the first mechanical arm 281 and the second mechanical arm 282, and is connected in transmission with the first motor, so that the second mechanical arm 282 can rotate around the first motor shaft 2851;
  • the other end of the four mechanical arm 284 is rotatably connected with one end of the second mechanical arm 282 through the first motor shaft 2851; the third motor shaft is arranged on the first mechanical arm 281 and is connected in transmission with the third motor; in this way, the first mechanical arm
  • the arm 281 drives the fourth mechanical arm 284 to rotate in the horizontal direction through the third motor shaft, that is, as shown in FIG.
  • the third motor shaft can drive the fourth mechanical arm 284 to rotate 360° on the horizontal plane, and the fourth mechanical arm 284
  • the second mechanical arm 282 can be driven to rotate 360° on the horizontal plane; using the above solution, each mechanical arm can be rotated in the horizontal or vertical direction under the driving action of the respective motor shafts; specifically, as shown in Figure 13, the motor The shaft can drive the manipulator arm to rotate 360° on the horizontal plane; or as shown in Figure 14, the motor shaft can drive the manipulator arm to make a pendulum rotation in the vertical direction, thereby realizing rotation in various dimensions and directions.
  • the three motor shafts are driven separately, the first motor shaft 2851 is connected to the first motor, the second motor shaft 2861 is connected to the second motor, and the third motor shaft is connected to the third motor; this makes the first motor
  • the shaft 2851, the second motor shaft 2861, and the third motor shaft can be driven synchronously or independently, so as to achieve respective angle and spatial rotation.
  • the telescopic rod 270 is a rectangular coordinate rod, which has the function of coordinate compensation and can directly install the robot; in this embodiment , The first connecting unit 291 of a multifunctional manipulator 280 is connected through a telescopic rod 270, so as to further realize the coordinate compensation of the construction position of the multifunctional manipulator 280, a larger space of activities, and more dimensions of lifting; telescopic rod 270 It can be detachably connected to the first connecting unit 291, so that the telescopic rod 270 can be easily disassembled and replaced when a robot or manipulator needs to be installed; specifically, the telescopic rod 270 and the multifunctional manipulator 280 are connected by a clip or through a bolt The connection is either through a flange connection or through a slide rail, so as to realize a detachable connection.
  • the above coordinate compensation unit for the crane system 200 can ensure the vertical and horizontal coordinate compensation of the crane system 200, thereby improving the working range and freedom of the multifunctional robotic arm 280; the solution provided by the present invention is detected by sensors The specific movement information of the multifunctional mechanical arm 280 and the telescopic rod 270 is fed back to the control module, so as to achieve the purpose of precise control and construction. It solves one of the problems of low construction efficiency, high cost, small operation range and poor degree of freedom in the existing crane construction.
  • the telescopic rod 270 may be an electric telescopic rod, a pneumatic telescopic rod and a hydraulic telescopic rod.
  • the telescopic rod 270 includes a rigid shaft sleeve and a telescopic member arranged in the shaft sleeve.
  • the telescopic rod 270 and the crane 240 are bolted to the support 273 on the side of the crane 240, and the support 273 and the crane 240 are made of steel plates. Rigid connection.
  • a base 274 is provided at the bottom of the telescopic rod 270, the base 274 and the telescopic rod 270 are rigidly connected by steel plates, and the base 274 is used to connect the multifunctional mechanical arm 280 or the functional component 600.
  • a support 273 is provided at the bottom end of the telescopic rod 270, and the multifunctional manipulator 280 is provided under the support 273.
  • the multifunctional manipulator 280 and the support 273 are detachably connected by bolts.
  • the use of the above-mentioned climbing crane device 1000 can simplify the crane support structure and reduce the cost. At the same time, it can effectively ensure the vertical and horizontal distance coordinate compensation of the crane system 200, thereby increasing the working range and freedom of the multifunctional robotic arm 280, thereby To achieve the purpose of precise crane construction.
  • an external port unit 293 is provided on the side of the multifunctional mechanical arm 280, and the external port unit 293 is used to communicate with an external electrical device. Further, the external port unit 293 is used to temporarily communicate with an external electrical device; the external electrical device is a detector or an encoder; the detector or code can detect or temporarily adjust the robotic arm, or it can be connected to the data of a larger device Ports, such as trowels, aluminum mold mounting machines and other end machines.
  • the first connection unit 291 and/or the second connection unit 292 are connection boards; a wiring channel or data interface 294 is reserved at the center of the connection board.
  • bolt holes 295 are respectively provided around the connecting plate, so that the connection can be modularly connected and installed with external equipment or construction robots through the bolt holes 295; specifically, a wiring channel or data is reserved at the center of the connecting plate
  • the interface 294 in this way, enables the connection unit to communicate or electrically connect with external devices through the wiring channel or the data interface 294, thereby realizing power supply and communication control connection.
  • the climbing device 1000 further includes a control module and a power module; the power module is respectively connected with the control module and the first motor that drives the first motor shaft 2851 of the manipulator main unit and the second motor that drives the second motor shaft 2861.
  • the motor and the third motor that drives the third motor shaft are electrically connected;
  • the control module is respectively communicatively connected with the first motor, the second motor, and the third motor;
  • the control module controls the multifunctional manipulator 280 to reach the specified coordinates and obtain multiple degrees of freedom construction Scope and coordinate compensation; using the above-mentioned scheme, it is possible to realize the multi-freedom and multi-directional precise location construction of the crane arm with high efficiency.
  • the multifunctional robotic arm 280 is provided with a first distance sensor, and the first distance sensor is used to detect the distance between the multifunctional robotic arm 280 and surrounding components.
  • the telescopic rod 270 is provided with a second distance sensor, and the second distance sensor is used to detect the moving distance of the telescopic rod 270.
  • the innovative discovery of the present invention shows that in the construction process, if the climbing frame system 100 is purely used, the crane system 200 is purely used, or both are used but only simply perform their respective functions, the functions are relatively single. However, if the two are effectively combined and used together, the cost 1+1 is less than 2 and the effect 1+1 is greater than 2, which helps to meet the requirements of building construction with high load-bearing capacity, strong space adjustment flexibility, and accurate positioning requirements. Requirements.
  • the construction system is provided with a supporting column 1 to realize the combination of the climbing frame system 100 and the crane system 200.
  • the climbing frame system 100 includes a supporting column row 10 composed of a plurality of supporting columns 1, and the supporting column row 10 includes a first supporting column row 11 and a second supporting column row 12.
  • the first supporting column row 11 and the second supporting column row 12 are arranged in the front-to-back direction.
  • a first row of hanging rails 210 is supported above the first supporting column row 11, and a second row of hanging rails is supported above the second supporting column row 12 220, so as to ensure the support strength.
  • the inner side of the main frame structure 2 is provided with supporting columns 1. In FIG. 1, the supporting columns 1 are fixed on the front and rear opposite sides of the main frame structure 2.
  • the solution adopted in this embodiment is to fix the support column 1 on the climbing frame system 100 and combine it with the climbing frame system 100 to play a supporting role, avoiding additional support rods to strengthen the supporting crane system 200. While ensuring the support strength, it can reduce the cost of climbing cranes and simplify the crane support structure; further, the first row of hoisting rails 210 and the second row of hoisting rails 220 are respectively fixed on the top of the vertical pole in the horizontal direction, thereby realizing the The horizontal sliding adjustment of the crane 230.
  • the supporting column row 10 is higher than the floor under construction or the ground floor. Specifically, the supporting column row 10 is two stories higher than the floor under construction or the ground floor. Further, the supporting column row 10 is at least two stories higher than the floor under construction or the ground floor.
  • the use of the above-mentioned climbing crane device 1000 can simplify the crane support structure and reduce the cost. At the same time, it can effectively ensure the vertical and horizontal distance coordinate compensation of the crane system 200, thereby increasing the working range and freedom of the multifunctional robotic arm 280, thereby To achieve the purpose of precise crane construction.
  • the main frame structure 2 includes a front frame 21 and a rear frame 22.
  • the front frame 21 is provided with a plurality of supporting columns 1 to form a first supporting column row 11
  • the rear frame 22 is provided with a plurality of supporting columns 1 to form The second supporting column row 12.
  • the support column 1 can be optionally designed to be higher than the height of the main frame structure 2, namely the first row of crane rails 210 and the second row of crane rails 220. A certain height above the main frame structure 2.
  • the supporting column 1 is vertically fixed on a certain intermediate floor of the floor under construction, so that the entire climbing structure can use the ground and the building to play a supporting role and improve the stability.
  • a first ground support column 51 is provided below the first row of suspension rails 210
  • a second ground support column 52 is provided below the second row of suspension rails 220
  • the first ground support The upper ends of the column 51 and the second ground support column 52 respectively support the first row of suspension rails 210 and the second row of suspension rails 220.
  • the lower ends of the first ground support column 51 and the second ground support column 52 are respectively fixedly arranged on the ground floor or building Floor on the ground.
  • the vertical support force of the first support column 1 and the second support column 1 can directly act on the ground floor or the floor of the floor under construction, so that the support column 1 supports the crane system 200 more stable.
  • Figure 19 shows the force transmission path of the climbing frame system 100.
  • the structural design of the supporting column 1 is required at the beginning of the design, especially the supporting column 1 is used for lateral support Specifically, the cross-sectional dimension S of the support column 1 is:
  • A is: the weight of the climbing frame system 100; B is the weight of the traveling crane system 200; C is the weight of the multifunctional robotic arm 280; D is the friction force; E is the construction load; a is the dynamic coefficient; b is : The design value of the material strength of the supporting column 1; according to the above-mentioned design of the supporting column 1, the supporting column 1 can effectively support the traveling crane system 200, and the strength is relatively reliable.
  • first ground support columns 51 are provided on both sides of the first support column row 11 below the first row of hanging rails 210, and first ground support columns 51 are provided below the second row of hanging rails 220 on both sides of the second support column row 12
  • the second ground support column 52 directly supports the ground support column on the ground to better bear the force.
  • the multiple support columns 1 provided on the climbing frame system 100 need to bear too much weight. For this reason, arranging ground support columns on both sides of the lower two crane rails can greatly ensure the safety of the crane work and realize the perfect combination with the climbing frame system 100.
  • first ground support post 51 and the second ground support post 52 are both length-adjustable structures or movable along the ground to satisfy the effects of bearing force and flexible position adjustment at the same time.
  • the crane rail 210 and the second crane rail 220 have their lower ends fixed on the ground or the building 2000, and can optionally be fixed on the ground.
  • the first ground support column 51 and the second ground support column 52 are not fixedly connected to the climbing frame system 100, and are used to cooperate with the first support column row 11 and the second support column row 12 to support the first row of crane rails 210 and the second row of cranes.
  • the rail 220, the first ground support post 51 and the second ground support post 52 are arranged in an adjustable length structure.
  • the supporting rails of the first and second ground support columns 51 and 52 can bear part of the weight of the first row of suspension rails 210 and the second row of suspension rails 220 to reduce the pressure of the first and second support columns 1.
  • first ground support column 51 and the second ground support column 52 are arranged close to the two ends of the rail.
  • the bearing capacity is large, the number of the first ground support pillars 51 and the second ground support pillars 52 can be increased accordingly.
  • the plurality of support columns 1 are of adjustable length structures, so as to better realize the precise positioning and smooth movement of the climbing frame system 100 and the overall construction system.
  • the present invention connects the climbing frame system 100 and the traveling crane through the supporting column 1, so that the traveling crane can climb with the climbing of the climbing frame system 100, and the supporting column 1 can be configured as a liftable structure to further enable the traveling crane to be opposite at the same time. Lifting and lowering the climbing frame system 100 facilitates its working mode.
  • the multiple support columns 1 are all hydraulic rod structures, and each support column 1 includes a support cylinder and a support rod.
  • the support cylinder is fixed on the main frame structure 2 of the climbing frame system 100 and supports The rod body can move up and down relative to the supporting cylinder. If the supporting cylinder is fixed on the front frame 21 and the rear frame 22, the upper part of the supporting rod is fixed and supported on the first row of hoisting rails 210 and the second row of hoisting rails 220, and the supporting rod can move up and down relative to the supporting cylinder. .
  • the crane system 200 it is convenient for the crane system 200 to be adjusted vertically.
  • the supporting column 1 is fixed to the main frame structure 2 in a vertical direction, and the first row of hanging rails 210 and the second row of hanging rails 220 are fixed to the supporting column 1 in a horizontal direction.
  • the supporting column rows 10 are respectively arranged side by side in the vertical direction, so as to support the crane system 200 device.
  • the present invention also provides a method for controlling a climbing crane, which is applied to the aforementioned climbing crane 100.
  • the control of the climbing device includes the following steps:
  • S1 Determine the distance of each movement of the crane system 200 in the horizontal direction according to the movement radius of the multifunctional manipulator 280, record the initial position of the telescopic rod 270, and import the distance and initial position data into the control module;
  • the first distance sensor on the multifunctional manipulator 280 feeds back the distance between the multifunctional manipulator 280 and surrounding components to the control module, and the control module determines whether the telescopic rod 270 needs to be moved downwards according to the actions that the multifunctional manipulator 280 must complete mobile;
  • the control module issues an instruction to the power system of the telescopic rod 270 to move the telescopic rod 270 downward; when the telescopic rod 270 moves downward, the second distance sensor on the telescopic rod 270 It can monitor the moving distance of the telescopic rod 270 in real time and feed it back to the control module;
  • step S4 Repeat step S3 until the telescopic rod 270 does not need to move downwards, and the control module issues instructions to the multifunctional robotic arm 280 to perform other actions;
  • step S3 further includes: while the telescopic rod 270 moves down, the multifunctional manipulator 280 is driven to move down, and the first distance sensor on the multifunctional manipulator 280 is real-time The distance between the multifunctional manipulator 280 and the surrounding components is fed back to the control module, and the control module determines whether the telescopic rod 270 needs to continue to move downward according to the actions that the multifunctional manipulator 280 must complete.
  • the method further includes: moving the hoisting system 200 in the horizontal direction by a distance specified in step S1, and recirculating steps S2, S3, S4, and S5.
  • the above-mentioned control method can ensure the vertical and horizontal coordinate compensation of the traveling crane system 200, thereby improving the working range and freedom of the multifunctional manipulator 280; the solution provided by the present invention detects the multifunctional manipulator 280 and the telescopic rod through sensors The specific movement information of the 270 is fed back to the control module to achieve the purpose of precise control and construction.
  • the present invention also provides another method for controlling the climbing device, which is applied to the aforementioned climbing device 100.
  • the climbing device can complete the transportation of materials on the plane, as shown in Figure 17, including the following steps:
  • Step P1 Input the planned walking route parameters and stay position parameters in the control module
  • Step P2 The control module issues instructions to start the cart motor 233 and the cart motor, and the cart motor 233 and the cart motor respectively drive the crane 230 and the crane 240 to follow the planned path;
  • Step P3 When the crane 230 and the crane 240 are walking, the position of the crane 230 and the crane 240 is monitored in real time using sensors and fed back to the control module;
  • Step P4 The control module determines whether the crane 230 and the crane 240 have reached the preset stop position according to the received position data information of the crane 230 and the crane 240, when the crane 230 and the crane 240 When the trolley 240 reaches the preset stop position, the control module issues instructions to control the trolley motor 233 and the trolley motor to stop running.
  • step P4 the following steps are further included:
  • Step P5 After the crane 230 and the crane 240 stop, the control module starts timing. When the dwell time reaches the set dwell time, the control module issues instructions to restart the crane motor 233 and the carriage motor;
  • Step P6 The control module matches the position data information fed back by the sensor in real time with the location information of the set destination.
  • the control module issues instructions to control the crane The motor 233 and the trolley motor stop running.
  • the control module determines whether the crane 230 and the crane 240 are on the planned route according to the data fed back by the sensor, if not Then the control module issues instructions to the trolley motor 233 and the trolley motor to drive the crane 230 and the crane 240 to return to the correct driving route.
  • control method when the functional component 600 needs to be used to transport materials, the control method further includes a control method of the telescopic rod 270 provided on the crane 240;
  • Step P7 Record the initial position of the telescopic rod 270 and the movement radius data of the multifunctional manipulator 280, and import the position data and the movement radius data of the multifunctional manipulator 280 into the control module;
  • Step P8 Use the sensor on the multifunctional manipulator 280 to collect the working distance data of the multifunctional manipulator 280 and the material in real time, and send the working distance data to the control module;
  • Step P9 The control module compares the working distance data with the movement radius data. When the movement radius data is greater than or equal to the working distance data, the control module issues an instruction to the multifunctional manipulator 280 and the functional component 600 to execute the first work action;
  • Step P10 When the movement radius data is less than the working distance data, the control module sends a start signal to the telescopic rod 270 power system, and the power system drives the rectangular coordinate rod to move downward, and the moving distance is a movement radius length; the control module compares the movement radius again Data and working distance data, and repeat step P4 until the control module detects that the movement radius length data is greater than or equal to the working distance data.
  • control module continues to determine whether there is a second work action that needs to be performed by the telescopic rod 270. If there is, the control module cyclically executes steps P8, P9, and P10; if there is no control The module sends a restoration signal to the power system of the rectangular coordinate rod, and the rectangular coordinate rod power system drives the rectangular coordinate rod to return to the initial position.
  • the present invention also provides a method for controlling the climbing device.
  • the system is initialized, the system is self-checked, the judgment result is normal, if not, the shutdown alarm; if it is, the load is detected; if overloaded, the shutdown alarm; not overloaded ,
  • the climbing frame system 100 climbs, and the machine position detection is performed at the same time. If each machine position is greater than 2 cm, it will be manually leveled to determine whether it has reached the designated position, and if it arrives, it will be terminated.
  • the climbing frame system 100 controls the climbing through a dedicated control module.
  • the control module issues a command
  • the climbing frame system 100 on the single building 2000 is lifted.
  • the lifting power can come from an electric hoist 41 and a chain or hydraulic lifting device.
  • the climbing frame system 100 as a whole climbs to a predetermined position, the climbing automatically stops. After the mechanical connection between the climbing frame system 100 and the stairs is manually fixed, the lifting mechanism 4 of the climbing frame system 100 enters a relaxed state and no longer receives any force.
  • the crane system 200 is moved to the vicinity of the first ground support column 51 and the second ground support column 52, and the first ground support column 51 and the second ground support column 52 may be selected as
  • the hydraulic rod structure cooperates with the climbing frame system 100 to provide support for the climbing frame system 100 and reduces the upward resistance of the climbing frame system 100.
  • the climbing frame system 100 When the climbing frame system 100 is climbing, if the load is overloaded, it will automatically stop. When the climbing height difference of any two lifting mechanisms 4 of the climbing frame system 100 itself exceeds 2 cm, the climbing frame system 100 automatically stops. When the height difference between the two ends of the crane system 200 exceeds 2 cm, the climbing frame system 100 automatically stops. After the machine stops, manual intervention is required for leveling, and the machine starts again.
  • Each complete climbing height is the floor height of the main building.
  • the floor height of the building body is 3m
  • the climbing frame system 100 has a complete overall climbing height of 3m each time.
  • the climbing frame system 100 can climb synchronously as a whole, and can also be lifted independently with 4 positions of each lifting mechanism, or can be synchronously lifted in any combination.
  • the crane system 200 can be controlled, the height of the supporting column 1 can be adjusted, and the crane system 200 can be installed on the crane slide rail to simultaneously construct the roof of the building. At the same time, all floors were constructed.
  • control methods provided by the above different embodiments can be adaptively combined and applied to the same embodiment.
  • the combined action of the multifunctional robotic arm 280 and the telescopic rod 270 greatly increases the superiority of our climbing crane 1000 combination, and greatly increases the dimension of control.
  • the building construction system further includes a control module, a position memory, and several sensors.
  • the sensors are used to sense the position coordinates of the crane 230, the crane 240, and the construction robot.
  • the control method includes a method for controlling the vertical movement of the climbing frame system 100, a method for controlling the movement of the crane 230 and the crane 240, and telescopic A control method for a control party in which the rod 270 telescopes vertically and a construction robot.
  • the climbing frame system 100 controls the climbing through a dedicated control module.
  • the control module issues an instruction
  • the climbing frame system 100 on the single building performs the lifting.
  • the climbing frame system 100 as a whole climbs to a predetermined position
  • the climbing automatically stops.
  • the lifting mechanism 4 of the climbing frame system 100 enters a relaxed state and no longer receives any force.
  • the climbing frame system 100 When the climbing frame system 100 is climbing, if the load is overloaded, it will automatically stop. When the height difference between the front and rear sides reaches 2 cm, the climbing frame system 100 will automatically stop; after the stop, manual intervention and leveling are required, and the machine will start again.
  • the method of controlling the movement of the crane 230 and the crane 240 includes the following steps:
  • Step Q3 Input the planned walking route parameters and stay position parameters in the control module
  • Step Q4 The control module issues instructions to start the cart motor 233 and the cart motor.
  • the cart motor 233 and the cart motor respectively drive the crane 230 and the crane 240 to travel according to the planned path;
  • Step Q5 When the crane 230 and the crane 240 are walking, the position of the crane 230 and the crane 240 is monitored by sensors in real time and fed back to the control module;
  • Step Q6 The control module determines whether the crane 230 and the crane 240 have reached the preset stop position according to the received position data information of the crane 230 and the crane 240, when the crane 230 and the crane 240 When the trolley 240 reaches the preset stop position, the control module issues instructions to control the trolley motor 233 and the trolley motor to stop running.
  • step Q6 the following steps are further included:
  • Step Q7 After the crane 230 and the crane 240 stop, the control module starts timing. When the dwell time reaches the set dwell time, the control module issues an instruction to restart the crane motor 233 and the carriage motor;
  • Step Q8 The control module matches the position data information fed back by the sensor in real time with the location information of the set destination. After detecting that the crane 230 and the crane 240 have reached the end of the planned route, the control module issues instructions to control the crane The motor 233 and the trolley motor stop running.
  • the control module judges whether the crane 230 and the crane 240 are on the planned route according to the data fed back by the sensor, and if not, the control module checks The trolley motor 233 and the trolley motor issue instructions to drive the crane 230 and the crane 240 to return to the correct driving route.
  • control method further includes a method for controlling the telescopic rod 270 provided on the crane 240, which includes the following steps:
  • Step Q9 Record the initial position of the telescopic rod 270 and the movement radius data of the multifunctional manipulator 280, and import the position data and the movement radius data of the multifunctional manipulator 280 into the control module;
  • Step Q10 Use the fourth sensor to collect the working distance data between the multifunctional manipulator 280 and the material in real time, and send the working distance data to the control module;
  • Step Q11 The control module compares the working distance data with the movement radius data. When the movement radius data is greater than or equal to the working distance data, the control module issues instructions to the multifunctional manipulator 280 and the construction robot to execute the first work action;
  • Step Q12 When the movement radius data is less than the working distance data, the control module sends a start signal to the telescopic rod 270 power system, and the telescopic rod 270 power system drives the telescopic rod 270 to move downwards, and the moving distance is a movement radius length; the control module again Compare the movement radius data and the working distance data, and execute steps P7-P9 in a loop until the control module detects that the movement radius length data is greater than or equal to the working distance data.
  • control module continues to determine whether there is a second work action that needs to be performed by the telescopic rod 270. If there is, the control module cyclically executes step Q10, step Q11 and step Q12; if there is no control module, it sends a restoration signal to The power system of the telescopic rod 270, the power system of the telescopic rod 270 drives the telescopic rod 270 to return to the initial position.
  • control method also includes a control method for the construction robot during operation, including the following steps:
  • Step Q13 Input the working coordinate position information of the construction robot into the control module, and the sensor collects the current position coordinate information of the construction robot, and feeds back the position information to the control module;
  • Step Q14 The control module calculates the amount of movement of the construction robot on the X-axis, Y-axis and Z-axis according to the work coordinate position information and the current position coordinate information, and the control module sends control commands to the cart motor 233, the cart motor and the telescopic rod 270 power system;
  • Step Q15 The control module monitors the position of the construction robot in real time based on the feedback of the first sensor, the second sensor, and the third sensor. After confirming that the construction robot reaches the working position, the control module issues work instructions to drive the construction robot to execute Work action.
  • the first sensor is used to monitor the position of the crane 230
  • the second sensor is used to monitor the position of the crane 240
  • the third sensor is used to monitor the position of the construction robot
  • the first, second, and third sensors are real-time Feedback monitoring results to the control module.
  • the multifunctional mechanical arm 280 provided by the present invention can be connected to the construction robot according to different implementation purposes, and specifically includes:
  • the second connecting unit 292 can be connected to the aluminum mold grabbing robot, and feedback the position information to the control of the crane-trolley-telescopic rod 270-manipulator through the positioning system of the external construction robot.
  • the aluminum mold is transported to the required position and stayed by calculating the required moving coordinates, and the aluminum mold is installed by manual or other mechanical equipment; this transportation and positioning function greatly reduces the physical consumption of workers in handling the aluminum mold. Improved labor safety, while precise positioning improves the quality and speed of aluminum mold installation;
  • the second connecting unit 292 can be connected with the rebar lashing robot, through the external recognition device on the construction robot, feedback the coordinate information to the crane-trolley-telescopic pole 270-control module, through calculation Move the coordinates and the multi-functional mechanical arm 280 rotation angle, drag the lashing equipment to the designated work area to bind the steel bar lashing point.
  • the lashing equipment can be used to rotate the second motor shaft 2861 to fix the horizontal slab reinforcement and the vertical wall column. Banding the tendons, saving labor through automatic tying;
  • the second connection unit 292 can be connected with a grabbing robot to grab and tow the front hose of the distributor to realize the movement of the construction plane; calculate the cloth amount before construction or other equipment Measure the concrete pouring height, input or real-time feedback movement instructions to the cranes and trolleys in advance to achieve precise distribution of the pouring area;
  • the second connection unit 292 can be connected with a leveling robot and a leveling robot, and feedback information to the crane-trolley through the vertical positioning device of the external construction robot.
  • the telescopic rod 270-the control module of the robotic arm controls the expansion and contraction of the telescopic rod 270 to ensure the stable vertical coordinates of the leveling and smoothing robot, thereby ensuring the quality of the concrete leveling and leveling, saving manpower and improving the level of concrete It is convenient for the subsequent installation of aluminum mold support and floor tiles and floor paving;
  • the multi-functional manipulator 280 can also pass through the multi-interface device External positioning construction robot or self-integration of this type of construction robot.
  • the adoption of the above technical solutions enables the crane to realize precise spatial positioning of the functional components 600 according to actual operation requirements while realizing the transportation of materials, so as to improve work efficiency and reduce construction costs when transporting materials.
  • the multifunctional manipulator 280 provided by the present invention can replace an external manipulator, and the construction by the manipulator has better accuracy and stability.
  • the embodiment of the present invention also provides a crane system 200
  • the crane system 200 is a single-beam multi-body crane system 200, see Figure 20-21
  • the provided crane system 200 may include: crane crane 230, one or more crane cranes 240 arranged on crane crane 230, and control modules, where Figure 21 shows one crane crane 230 arranged on A crane trolley 240, the crane system 200 shown in FIG. 20 is a crane crane 230 including a plurality of crane trolleys 240; among them, the crane system 200 includes two horizontal guide rails 20 arranged in parallel on the climbing frame system 100 , Are the first rail 212 and the second rail 222, respectively.
  • the crane 230 includes a cross beam 231 that is erected between two horizontal rails 20 and can move along the horizontal rails 20.
  • two ends of the crane truck 230 are equipped with wheels, and the wheels are clamped on the horizontal guide rails 20 on the rail beam.
  • the guide rail driver is directly connected with the wheels.
  • the wheels of the crane are driven to drive the crane truck 230. Lateral movement, so as to adjust the position of the crane 230 in the lateral direction.
  • the guide rail drive has its own brake to stop the crane 230, and the end of the crane 230 is equipped with a guide Wheels prevent sideslip.
  • a plurality of crane trolleys 240 are movably arranged on the beam 231 of the crane crane 230 in the longitudinal direction, and are used for carrying and moving the crane object.
  • the crane object in this embodiment may include a gripper, a tool quick change device, and spray coating.
  • An end effector such as a gun may also be based on the different object objects acquired during different hoisting operations acquired by the end effector.
  • a plurality of crane trolleys 240 are respectively connected to the control module in communication, and are controlled to coordinate movement to realize the crane operation. At the same time, faults can be monitored and troubleshooting can be performed.
  • the movement direction of the crane 230 and the movement direction of the crane 240 are perpendicular to each other, so that the crane 230 and the crane 240 can be in a two-dimensional direction (which can be understood as Plane X/Y direction) to realize the crane operation, the moving direction of the crane 230 can adjust the working path of the crane 240 in the horizontal position, and the moving direction of the crane 240 can adjust the working path in the longitudinal position
  • the various crane trolleys 240 are jointly controlled and coordinated to move according to a predetermined walking path to realize the crane operation; of course, each crane trolley 240 can also be based on a predetermined walking path It is independently controlled and coordinated to realize the hoisting operation; using the above-mentioned hoisting crane design, through the coordination of multiple hoisting cranes, a variety of hoisting operations can be realized, and the hoisting operation efficiency is improved.
  • the crane 240 is provided with a telescopic rod 270 along the vertical direction; at the bottom of the telescopic rod 270 is provided a robot arm 28, which is a multi-axis robot arm, and the robot arm 28 is used to connect the end effector and the end effector It can be a manipulator or other equipment according to actual hoisting operation needs; it should be noted that the manipulator 28 can replace different end effectors according to the connection part at the bottom of the manipulator 28.
  • the embodiment of the present invention also provides a method for controlling the structure of the crane system 200 based on the above embodiment.
  • the method for controlling the crane system provided by the embodiment of the present invention may include:
  • step R301 an operation instruction for the single-beam and multi-carbody hoisting system 200 inputted by the remote control terminal to perform a specified hoisting operation on the target building is received through the control module.
  • the remote control terminal is a remote terminal that controls the crane system 200, such as a mobile terminal or a fixed terminal.
  • the remote control terminal can input corresponding operation instructions according to different processes of different buildings. For example, steel bar lashing, steel bar layout, wall panel transportation, wall panel installation, aluminum mold transportation, aluminum mold installation, concrete cloth, concrete wiping are all based on different process commands.
  • the crane system 200 receives the control instructions for different processes, Can run automatically.
  • the crane cart 240 will arrive at the designated location to switch the steel bar lashing device and then automatically perform the lashing operation in the designated area. If you choose to move, the trolley will switch to a gripper to help people carry heavy objects.
  • the specific functions that need to be implemented can be passed Implementation of pre-written programs and designed actuators.
  • step R302 the crane 230 in the crane system 200 is moved to the work area of the target building based on the above operation instruction.
  • the crane system 200 can analyze and determine the corresponding process type to perform intelligent construction. Since the crane system 200 provided in this embodiment is provided with a plurality of crane trolleys 240 on the crane 230, it is further possible to construct a three-dimensional coordinate system through laser navigation, and analyze and analyze the above-mentioned operation instructions. Determine the work area for the specified hoisting operation on the target building, and determine the first travel path of the crane 230 and/or the second travel path of the multiple cranes 240 based on the three-dimensional coordinate system and the work area.
  • the path and/or the second walking path control the crane truck 230 and/or the crane truck 240 to move, and then the multiple crane trucks 240 work together to complete the steel bar binding, steel bar layout, wall board transportation, wall board installation, Transportation of aluminum molds, installation of aluminum molds, concrete cloth, and concrete wiping are all designated for hoisting operations.
  • one or more crane trolleys 240 are movably arranged on the crane 230; and the crane 240 is provided with a telescopic rod 270 in the vertical direction, and the telescopic rod 270 is provided with a mechanical arm 28,
  • the end effector can be connected through the robot arm 28. Therefore, when constructing a three-dimensional coordinate system, the movement direction of the crane 240 on the crane 230 can be the X axis, the movement direction of the crane 230 is the Y axis, and the movement direction of the lifting rod is the Z axis. Construct a three-dimensional coordinate system; when the crane 230 and the crane 240 are both at the origin position, a laser beam is emitted to determine the origin coordinates.
  • the direction of the crane 230 and the direction of each crane 240 can be determined based on the three-dimensional coordinate system.
  • the axis direction and the Y axis direction are relative to the displacement parameters of the corresponding work area, and the first travel path of the crane 230 and/or the second travel path of each row of the crane 240 are generated. That is, by continuously outputting the X and Y axis coordinates as the target position continuous movement in the three-dimensional coordinate system, the traveling path of the traveling crane 230 and the traveling crane 240 in the traveling crane system 200 can be obtained.
  • the X axis of the trolley movement, the Y axis of the cart movement, plus the Z axis direction of the ascending and shrinking rod form a three-dimensional coordinate system; when both the large and small cars are at the origin position, a laser beam is emitted to determine the origin coordinates, in any plane In the position, we can know the coordinates of (X, Y) through laser navigation, and the coordinates of the Z axis are determined by the offset of the lifting rod relative to the origin.
  • step R303 multiple cranes 240 are selected in the crane system 200, and the cranes 240 among the multiple cranes 240 are controlled to perform the designated crane operation in coordination.
  • multiple cranes 240 are selected in the crane system 200, and at least one end effector for each crane car 240 to perform the specified crane operation is determined based on the above operation instruction; the machinery of each crane car 240 is The arm 28 automatically grabs the corresponding end effector, and cooperatively executes the above specified hoisting operation 3 may include:.
  • the working paths of the crane 230 and the crane 240 are determined and navigated, and the crane 230 and the crane 240 can be controlled to accurately move to the operation area of the target building.
  • a plurality of crane trolleys 240 cooperate to efficiently complete the designated crane operation, which is more efficient than the traditional scheme, and makes full use of existing resources to avoid waste of resources.
  • the crane car 240 is also provided with an image acquisition device robot arm, the image acquisition device robot arm is equipped with an image acquisition device, and the image acquisition device is electrically connected to the control module ;
  • the image acquisition device can be used to obtain multiple angles of the crane trolley 240 during the specified crane operation time
  • the continuous first image data based on the first image data, coordinate the cranes 240 on the cranes 230 to execute the specified crane operation sequence.
  • the number of image acquisition devices preferably 3D smart cameras can also be adjusted according to different requirements.
  • the image acquisition device can also be used to take pictures and detect the execution order of the robot arms 28 on each crane trolley 240 to ensure the smooth progress of the process and prevent the mutual interference between the two robot arms 28 , Affecting the job process.
  • two robot arms 28 of crane trolley 240 are required to work together.
  • the program calls two cars A and B to respectively grab the required actuators, A gripper B welder, After the preparation work is completed, first car A will grab the steel bar and attach it. Car B will perform flash butt welding after waiting for confirmation. If there is interference between the two arms, then B must wait for the work of A to complete before proceeding. If there is no interference between the two arms, then B can move to the welding waiting position at the same time to reduce the working cycle.
  • the embodiment of the present invention can also obtain the second image data of the crane truck 240 after the execution of the specified crane operation is completed through the image acquisition device; perform detection based on the second image data to determine the specified crane operation Whether the completion status meets the preset standard; if the completion status of the designated hoisting operation meets the preset standard, the next hoisting operation will continue; if the completion status of the designated hoisting operation does not meet the preset standard, the designated hoisting operation will be executed again operation.
  • the second image data can be judged whether the operation meets the standard in two ways.
  • the first one is to shoot once before tying and once after tying, and judge whether it is tied or not tied based on the difference between the two images; the second is to obtain a classifier based on SVM algorithm training to classify whether it is tied or not.
  • the image data before and after the execution of the specified hoisting job can be obtained by the image acquisition device, and it is judged whether the specified hoisting job is completed by the difference of the two sets of image data before and after.
  • pre-train the classifier obtain image data after the specified hoisting job is executed, and input it into the pre-trained classifier to determine whether the image data is the image data after the specified hoisting job is successfully executed.
  • the specific image processing method may be determined based on the construction process, which is not limited by the present invention.
  • multiple image acquisition devices may preferably be independently provided.
  • multiple smart cameras may be used to adapt multiple cranes 240.
  • the crane 240 provided by the embodiment of the present invention is also provided with a sensor manipulator arm, and a sensor is provided on the sensor manipulator. If the specified crane operation is executed, it is detected by any sensor provided on the crane 240 If there is a neighboring crane 240 whose distance from the row of cranes 240 is less than the preset distance, the running of the row of cranes 240 or the adjacent crane 240 is stopped.
  • the sensor is preferably a distance sensor.
  • a distance sensor can be set on any crane trolley 240 to detect the distance to other crane trolleys 240. It is assumed that the trolley 240 in the line may be detected by sensors that may be with other crane trolleys 240 during operation. When a collision is sent, one of the crane trolleys 240 is moved in the opposite direction.
  • the preset distance can be set according to different application requirements, which is not limited in the present invention.
  • any hoisting trolley 240 detects that the hoisting trolley 240 is in contact with the collision avoidance device of the other hoisting trolley 240 .
  • the crane trolley 240 or other crane trolleys 240 are controlled to run in the opposite direction of their original running direction.
  • Different failures may occur when the control module of the crane system 200 controls the cranes 240 to perform crane operations. For example, when the control module controls the robot arms 28 of two cranes 240 to work together, this When the program calls the two cars A/B to grab the required actuators, the A gripper and the B welder, after the preparation work is completed, the A car first grabs the rebar to fit. However, a failure may occur during the execution of work by A and the work cannot be completed normally. At this time, the control module will detect the failure of the A car and perform the troubleshooting.
  • the embodiment of the present invention also provides a fault handling method for the single-beam multi-car body hoisting system 200.
  • the fault handling method can be controlled separately or as a part of the above-mentioned operation control method.
  • Processing control module As shown in FIG. 23, the fault processing method of the single-beam and multi-body crane system 200 provided by the embodiment of the present invention may include:
  • Step R401 in the process of controlling one or more crane trolleys 240 to coordinately execute the designated crane operation by the control module, monitor the working status of each crane trolley 240 in the crane system 200;
  • step R402 if the crane system 200 determines that any crane trolley 240 has a fault during the execution of the specified crane operation, then the fault type of the above-mentioned failure is determined;
  • step R403 a preset processing method is adopted to process the above-mentioned fault based on the fault type.
  • the above step R403 may further include: if it is determined that the above fault is a driving type fault, recording the current status information of the traveling crane 240 where the fault has occurred, sending a serious alarm message, and executing the first preset processing action; If the fault is an end effector fault, a general alarm message is sent, and the second preset processing action is executed.
  • Driving faults can include the failure of the crane 240 to travel, that is, the failure of the servo motor with the actuator or the failure of the mechanical failure to travel; the end effector faults can include: communication failure, signal loss and/or component damage And so on, is the equipment that realizes the specific process, such as the trouble of the trowel.
  • Performing the first preset processing action for the severe alarm information may include: switching the crane trolley 240 to the preset standby position, and at the same time, use other idle crane trolley 240 to replace the crane trolley 240 to continue the operation.
  • the existing two cars A and B are working at the same time.
  • the robot arm 28 of car B fails, the servo-controlled car A and car B are combined to virtually merge into car AB for synchronous walking, and car B is raised and contracted to avoid interference , Then call the idle C car to take over the B car and AB car to work together.
  • the second preset processing action performed for the general alarm information may include: repairing the faulty crane 240 according to the alarm priority and restarting it.
  • the end effector of the faulty crane 240 can be reset according to the alarm priority; and/or the faulty crane 240 can be moved to the preset maintenance position for inspection and repair, thereby determining whether to switch the end effector .
  • Faults can be divided into simple faults, general faults and/or serious faults through the time of troubleshooting and serious faults; simple faults include faults that can be restored to normal working conditions after resetting and restarting operations; general faults include: signal loss or wiring Faults, etc.; serious faults include: mechanical collision or electrical damage, etc.
  • the current status information of the crane 240 with the fault can be recorded.
  • the status information may include: the working status, process information, and driving position of the crane 240 with the fault.
  • After recording the status information of the faulty crane car 240 it can be returned to the remote control terminal for visual display to facilitate the staff to view; if the faulty vehicle cannot work immediately, wait for other vehicles to complete their work at this time, then switch the other vehicles to the faulty vehicle pointer , To take over the working state when the faulty vehicle stopped, and continue to work, thereby ensuring the smooth progress of the designated crane operation by the crane system 200.
  • the embodiment of the present invention provides an efficient control method and a fault handling method for a single beam and multiple car bodies.
  • the three-dimensional coordinate system is respectively the traveling crane 240 on the traveling crane 230 Determine the working area, and accurately form the walking path of the crane 230 and the crane 240 to perform the set process operations on the target building. It can also detect obstacles through sensors during the execution process to prevent collisions during driving movement and affect the crane operation, and perform quality inspection on the crane operation through the image acquisition device.
  • the embodiment of the present invention also provides a method for handling failures of the hoisting system 200, and setting different handling methods for different types and levels of faults, so as to efficiently handle the possible failures in the hoisting system 200, and thus efficiently Complete the specified hoisting operation.
  • an embodiment of the present invention provides a crane system 200.
  • the crane system 200 may include a plurality of crane units and a control module for controlling the operation of the crane units.
  • Each crane unit may include: a crane 230 and one or more cranes 240 that are movably arranged on the crane 230.
  • a crane trolley 240 is provided on each of the cranes 230, and a crane trolley 230 in the crane system 200 shown in FIG. 25 is provided with a plurality of crane trolleys 240.
  • the traveling crane system 200 includes two horizontal guide rails 20 arranged in parallel on the climbing frame system 100, which are a first guide rail 212 and a second guide rail 222, respectively.
  • Each crane 230 includes a cross beam 231 that is erected between two horizontal rails 20 and can move along the horizontal rails 20.
  • the crane trolley 240 in the crane unit is movably arranged on the cross beam 231 of the crane 230 in the longitudinal direction for carrying the crane object.
  • the hoisting objects in this embodiment can be end effectors including grippers, quick tool changers, spray guns, etc., or they can be different items that need to be obtained for different hoisting operations based on the end effectors. Object etc.
  • two ends of the crane truck 230 are equipped with wheels, and the wheels are clamped on the horizontal guide rails 20 on the rail beam.
  • the guide rail driver is directly connected with the wheels.
  • the wheels of the crane are driven to drive the crane truck 230.
  • the movement direction of the crane 230 and the movement direction of the crane 240 are perpendicular to each other, so that the crane 230 and the crane 240 can be in a two-dimensional direction (which can be understood as plane X/ Y direction) to realize the hoisting operation.
  • the crane 240 is provided with a telescopic rod 270 in the vertical direction; specifically, the telescopic rod 270 is fixedly arranged on the preset flange of the mechanical arm 28 in the vertical direction by high-strength bolts; and is provided at the bottom of the telescopic rod 270
  • the end effector can be a manipulator or other equipment according to the actual needs of hoisting operations.
  • Both the crane truck 230 and the crane truck 240 may be provided with guide rail drives, which are respectively connected to the control module in communication.
  • the guide rail driver of the crane 240 is fixed on the body of the crane 240 and is electrically connected to the control module through a flat cable; the guide driver is used to drive the wheels of the crane 240 to slide on the guide rail of the crane 230;
  • a telescopic rod 270 is provided on the crane trolley 240 to adjust the working space of the crane 240 in the vertical direction (which can be understood as the plane Z direction).
  • the crane system 200 mainly includes two crane cranes 230; the two crane cranes 230 are the first crane crane 230 and the second crane crane 230; and each crane crane 230
  • the first crane trolley 240 is provided on the trolley 230 respectively.
  • This implementation mainly considers the actual needs of the crane operation.
  • the crane truck 230 can be designed with two or three more reasonable. Too much design will directly affect the crane operation and increase the system control burden.
  • the embodiment of the present invention provides a method for controlling the traveling crane system 200, which is applied to the traveling crane system 200 as shown in FIG. 24 and FIG. 25.
  • the coordinated control method of the crane system 200 provided by the embodiment of the present invention may include:
  • Step M301 Receive an operation instruction input from the remote control terminal to perform a specified hoisting operation on the target building through the control module.
  • the remote control terminal is a remote terminal that controls the crane system 200, such as a mobile terminal or a fixed terminal.
  • the remote control terminal can input corresponding operation instructions according to different processes of different buildings. For example, steel bar lashing, steel bar layout, wall panel transportation, wall panel installation, aluminum mold transportation, aluminum mold installation, concrete cloth, concrete wiping are all based on different process commands.
  • the crane system 200 receives the control instructions for different processes, Can run automatically.
  • step M302 one or more hoisting units are selected in the hoisting system 200 based on the above-mentioned operation instructions to allocate the working area when the hoisting operation is specified.
  • the crane system 200 can analyze and determine the corresponding process type to perform intelligent construction. Since the traveling crane system 200 provided in this embodiment includes multiple traveling cranes, further, a three-dimensional coordinate system can be constructed by means of laser navigation, and after analyzing the operation instructions, a preset allocation method is adopted based on the three-dimensional coordinate system Each crane unit is assigned its own working area and the travel path of the crane unit is planned, and then a plurality of crane trucks 230 work together to complete the designated crane operation.
  • each crane unit includes a crane 230 and one or more cranes 240 movably arranged on the crane 230; and the crane 240 is provided with a telescopic rod along the vertical direction. 270, the telescopic rod 270 is provided with a mechanical arm 28, through which the end effector can be connected. Therefore, when constructing a three-dimensional coordinate system, the movement direction of the crane 240 on the crane 230 can be the X axis, the movement direction of the crane 230 is the Y axis, and the movement direction of the lifting rod is the Z axis. Construct a three-dimensional coordinate system; when the crane 230 and the crane 240 are both at the origin position, a laser beam is emitted to determine the origin coordinates.
  • the preset allocation method to allocate the work area for each row of hoisting units when using the preset allocation method to allocate the work area for each row of hoisting units, it can be divided manually or automatically according to the type of process or navigation algorithm.
  • manual division the working area of each row of cranes 230 is divided by the remote control terminal, and the automatic division can be in some processes, such as the floor steel banding, smoothing process, etc., to divide the floor into multiple areas, or It is divided by other methods such as simple division of the visual judgment area.
  • the working path can be planned for each row of cranes 230, that is, the X-axis and Y-axis coordinates continuously output based on the three-dimensional coordinate system are used as the crane 230 and the row of cranes through laser navigation.
  • the target position of the crane 240 is continuously moved to obtain the walking paths of the crane 230 and the crane 240.
  • step M303 each row hoisting unit is moved to a corresponding work area, and each row hoisting unit is controlled to cooperate to complete the above-mentioned designated row hoisting operation.
  • the above step M303 may include: moving the crane truck 230 and the crane car 240 in each crane unit to the corresponding work area according to the walking path; controlling the crane cranes on the multiple crane cranes 230 240 coordinated movement to complete the designated hoisting operation.
  • the crane trolley 240 in each crane unit can be determined and executed based on the working area of the crane unit At least one end effector for the designated hoisting operation; the robot arm 28 of the hoisting trolley 240 on each hoisting trolley 230 is controlled to automatically grab the corresponding end effector to perform the designated hoisting operation in coordination.
  • each crane 230 can be independently controlled or the multiple cranes 230 can be jointly controlled.
  • the working area of the crane 230 and the path to the working area can be determined based on the three-dimensional coordinate system.
  • the target positions of the crane 230 and the crane 240 can be determined based on the three-dimensional coordinate system to quickly generate the walking path. , And then accurately move to the corresponding work area.
  • the traveling trolley 240 is further provided with an image capture device manipulator 28, and the image capture device manipulator 28 is provided with an image capture device, the image capture device and the control module Electrical connection; by controlling the robot arm 28 of the crane trolley 240 to automatically grab the corresponding end effector to perform the designated crane operation, the image acquisition device can be used to obtain the number of the crane car 240 when the designated crane operation time is executed. Continuous first image data of three angles; based on the first image data, coordinate the cranes 240 on the cranes 230 to execute the specified crane operation sequence.
  • the number of image acquisition devices preferably 3D smart camera devices, can also be adjusted according to different requirements.
  • the image acquisition device can also be used to take pictures and detect the execution order of the robot arms 28 on each crane trolley 240, to ensure the smooth progress of the process and prevent the two robot arms 28 from interacting with each other. Interference, affecting the operation process. For example, for wall column rebar tying operations, two robot arms 28 of crane trolley 240 are required to work together. At this time, the program calls two cars A and B to respectively grab the required actuators, A gripper B welder, After the preparation work is completed, first car A will grab the steel bar and attach it. Car B will perform flash butt welding after waiting for confirmation. If there is interference between the two arms, then B must wait for the work of A to complete before proceeding. If there is no interference between the two arms, then B can move to the welding waiting position at the same time to reduce the working cycle.
  • the embodiment of the present invention can also use the image acquisition device to obtain the second image data of the crane car 240 after the execution of the specified crane operation is completed; perform detection based on the second image data to determine the specified crane operation Whether the completion status of the specified hoisting operation meets the preset standard; if the completion status of the specified hoisting operation meets the preset standard, the next hoisting operation will continue; if the completion status of the specified hoisting operation does not meet the preset standard, the specified hoisting operation will be executed again Lifting operations.
  • the second image data can be judged whether the operation meets the standard in two ways.
  • the first one is to shoot once before tying and once after tying, and judge whether it is tied or not tied based on the difference between the two images; the second is to obtain a classifier based on SVM algorithm training to classify whether it is tied or not.
  • the image data before and after the execution of the specified hoisting job can be obtained by the image acquisition device, and it is judged whether the specified hoisting job is completed by the difference of the two sets of image data before and after.
  • pre-train the classifier obtain image data after the specified hoisting job is executed, and input it into the pre-trained classifier to determine whether the image data is the image data after the specified hoisting job is successfully executed.
  • the specific image processing method may be determined based on the construction process, which is not limited by the present invention. Among them, the above method can be used to judge the process corresponding to the crane operation, and at the same time, it can also achieve quality inspection and other functions.
  • the traveling crane 240 is also provided with a sensor manipulator, and the sensor manipulator is equipped with a sensor. If the specified traveling operation is executed, it is installed on any traveling crane 240 If the sensor detects that there is an obstacle that is less than the preset distance from the row of cranes 240, the preset obstacle avoidance action is executed.
  • the sensor is preferably a laser sensor. That is to say, a sensor can be installed on any crane 240 to detect obstacles. Assuming that the crane 240 detects that it may collide with the obstacle through the sensor during operation, the preset avoidance can be executed. Obstacle actions, such as raising the telescopic rod 270 to cross the obstacle.
  • Different failures may occur during the hoisting operation of the hoisting system 200.
  • the control module controls the robot arms 28 of two hoisting trolleys 240 to work together
  • the program calls A/B two cars Grasp the required actuators, A gripper and B welder. After the preparation work is completed, the A car first grabs the steel bar and attaches it.
  • a failure may occur during the execution of work by A and the work cannot be completed normally. At this time, the control module will detect the failure of the A car and perform the troubleshooting.
  • the embodiment of the present invention also provides a fault handling method based on the above-mentioned crane system 200, which is applied to the crane system 200 according to any one of the above-mentioned embodiments, and can be controlled separately or as a part of the above-mentioned operation control method.
  • the fault handling method of the crane system 200 provided by the embodiment of the present invention may include:
  • Step M401 monitoring the working status of each row hoisting unit while the control module moves each row hoisting unit to the corresponding work area and controlling each row hoisting unit to coordinate to complete the designated hoisting operation;
  • step M402 if the crane system 200 determines that any crane trolley 240 has a fault during the execution of the specified crane operation, then the fault type of the above-mentioned fault is judged;
  • step M403 a preset processing method is adopted to process the above-mentioned fault based on the fault type.
  • control module mainly controls the crane trolley 240 in each row crane unit to perform the specified crane operation. Therefore, when detecting the working status of each row crane unit, the crane trolley in each row crane unit can be monitored first. 240 working status.
  • the above step M403 may further include: if it is determined that the above fault is a driving type fault, recording the current status information of the traveling crane 240 where the fault has occurred, sending a serious alarm message, and executing the first preset processing action; If the fault is an end effector fault, a general alarm message is sent, and the second preset processing action is executed.
  • Driving faults can include the failure of the crane 240 to travel, that is, the failure of the servo motor with the actuator or the failure of the mechanical failure to travel; the end effector faults can include: communication failure, signal loss and/or component damage And so on, is the equipment that realizes the specific process, such as the trouble of the trowel.
  • Performing the first preset processing action for the severe alarm information may include: switching the crane trolley 240 to the preset standby position, and at the same time, use other idle crane trolley 240 to replace the crane trolley 240 to continue the operation.
  • the second preset processing action performed for the general alarm information may include: repairing the faulty crane 240 according to the alarm priority and restarting it. For example, the end effector of the faulty crane 240 can be reset according to the alarm priority; and/or the faulty crane 240 can be moved to the preset maintenance position for inspection and repair, and then it is determined whether to switch the end effector .
  • Faults can be divided into simple faults, general faults and/or serious faults through the time of troubleshooting and serious faults; simple faults include faults that can be restored to normal working conditions after resetting and restarting operations; general faults include: signal loss or wiring Faults, etc.; serious faults include: mechanical collision or electrical damage, etc.
  • the current status information of the crane 240 with the fault can be recorded.
  • the status information may include: the working status, process information, and driving position of the crane 240 with the fault.
  • After recording the status information of the faulty crane car 240 it can be returned to the remote control terminal for visual display to facilitate the staff to view; if the faulty vehicle cannot work immediately, wait for other vehicles to complete their work at this time, then switch the other vehicles to the faulty vehicle pointer , To take over the working state when the faulty vehicle stopped, and continue to work, thereby ensuring the smooth progress of the designated crane operation by the crane system 200.
  • the embodiment of the present invention provides a crane system 200 and its control method and fault handling method. Based on the control method provided by the embodiment of the present invention, the work area of each crane truck 230 is reasonably allocated through a three-dimensional coordinate system, and each line is accurately formed.
  • the working paths of the crane 230 and the crane 240 are used to perform the set process operation on the target building. It can also detect obstacles through sensors during the execution process to prevent collisions during driving movement and affect the crane operation, and perform quality inspection on the crane operation through the image acquisition device.
  • the embodiment of the present invention also provides a method for handling failures of the hoisting system 200, and setting different handling methods for different types and levels of faults, so as to efficiently handle the possible failures in the hoisting system 200, and thus efficiently Complete the specified hoisting operation.
  • a crane system 200 provided by the present invention includes a multi-head robotic arm 08, which includes:
  • the rotating flange can be rotatably set on the connecting piece
  • the rotating motor is arranged on the connecting piece and is used to drive the rotating flange to rotate;
  • a plurality of single mechanical arms 082 are arranged on the rotating flange without interfering with each other and can be telescopically arranged, and can rotate with the rotating flange.
  • the present invention provides a multi-head mechanical arm 08, which includes a connecting piece, a rotating flange 081, a rotating motor 083, and a plurality of single mechanical arms 082; wherein the connecting piece is mainly used to install the multi-head machine Arm 08, such as mounting the multi-head robotic arm on the crane 240 or telescopic rod 270; the rotating flange 081 can be rotatably arranged on the connecting piece to drive multiple single robotic arms 082 to rotate according to different robotic arms 28 Make selection; specifically, the rotating motor 083 is arranged on the connecting piece, the rotating motor 083 is mainly used to drive the rotating flange 081 to rotate, and the rotating flange 081 drives the single mechanical arm 082 to rotate, thereby performing optional operations; further, Multiple single robotic arms 082 are arranged on the rotating flange 081 without interfering with each other and telescopically, and can rotate with the rotating flange 081 to adapt to actual operation requirements; using the above scheme, in construction projects,
  • the rotating flange 081 is rotatably arranged on the connecting piece in the horizontal direction, and specifically may be arranged at the end of the connecting piece;
  • the mechanical arm 082 is set on the bottom surface of the rotating flange 081, and can be rotated in the horizontal direction with the rotating flange 081, so as to adapt to the single mechanical arm 082 to operate according to actual operation requirements;
  • the connecting piece can be a connecting rod Or the connecting plate, its main function is to fix the rotating flange 081 to the hoisting trolley 240 or the telescopic rod 270 of the hoisting system 200, and can also be used to install and fix the rotating electric machine 083; specifically, the rotating electric machine 083 is used To control the rotation of the rotating flange 081, and then switch the single mechanical arm 082.
  • the rotating flange 081 is rotatably arranged on the connecting member in the vertical direction, and a plurality of single mechanical arms 082 are circumferentially arranged on the rotating
  • the flange 081 can be rotated in the vertical direction with the rotating flange 081; the rotating motor 083 is arranged on the connecting piece to drive the rotating flange 081 to rotate in the vertical direction; further, a plurality of single
  • the mechanical arm 082 is uniformly and telescopically arranged in the rotating flange 081 to achieve a concealed closure and avoid pollution or other collisions when the single mechanical arm 082 is not working.
  • the rotating flange 081 includes two disk surfaces 084 (ie, a first disk surface and a second disk surface) and a connecting plate connected between the two disk surfaces 084 Connecting arm, multiple telescopic single mechanical arms 082 are arranged in the circumferential direction of the connecting arm and can rotate with the rotation of the rotating flange 081.
  • the rotating motor 083 is arranged on one side of the rotating flange 081 to drive the rotating flange
  • the disc 081 rotates in the vertical direction; further, an annular cavity 086 is formed between the inner surface of the first disc surface and the inner surface of the second disc surface, and a plurality of single mechanical arms 082 are telescopically arranged in the annular cavity 086, when When the single robotic arm 082 needs to work, the single robotic arm 082 can extend out of the ring cavity 086.
  • the rotating motor 083 drives the rotating flange 081 to rotate at a certain angle, and the corresponding single robotic arm 082 extends
  • other single robotic arms 082 may be placed in the ring cavity 086 according to the construction environment, or extended while working; when the single robotic arm 082 does not need to work, the single robotic arm 082 retracts to the ring cavity 086 Inside, it can avoid the collision of the single robot 082, which will affect the service life, and avoid the risk of confusion, collision and easy entanglement caused by the random placement of multiple single robot arms 082 on site; further, the ring cavity 086 is divided into multiple Groove, multiple grooves correspond to multiple single robot arms 082 one-to-one, so that the robot arms do not interfere with each other and are easy to hide each other.
  • a plurality of single robotic arms 082 are equidistantly installed on the connecting arm, and each single robotic arm 082 and the connecting arm have an angle, so that each The single mechanical arms 082 can be arranged in the annular cavity 086 at a preset angle to avoid mutual influence.
  • the plurality of single robot arms 082 are all multi-axis robot arms, and each multi-axis robot arm is connected to the rotating flange 081 through the first joint shaft arm.
  • the above-mentioned multi-axis robot arm is the above-mentioned multi-function robot arm 28, and in this case, the above-mentioned first joint axis arm is the first robot arm 281 described above.
  • the rotating flange 081 is Disc structure; specifically, the single-manipulator 082 includes three, and the three single-manipulator arms 082 are respectively uniformly arranged on the rotating flange 081.
  • the design of the three single-manipulator arms 082 is relatively more in the selection of general construction conditions reasonable.
  • the connecting member is a frame rod 085, the lower end of the frame rod 085 is in an inverted U shape, so that the rotating flange 081 can be pivotally clamped Set in the inverted U-shaped bracket;
  • the rotating motor 083 is fixed on the frame rod 085 to drive the rotating flange 081 to rotate in the vertical direction; specifically, the rotating flange 081 and the frame rod 085 are connected by bolts, each Both the robot arm 082 and the rotating flange 081 are connected by bolts, and the rotating motor 083 and the rotating flange 081 are connected by bolts;
  • the frame rod 085 is used as the connecting member to facilitate the installation and connection of the multi-head robot arm 08 At the same time, it can be easily rotated, and the single mechanical arm 082 can be hidden in the rotating flange 081.
  • the present invention also provides a combined arm, including a telescopic rod 270 and a multi-head robotic arm; wherein, the multi-head robotic arm is the above-mentioned multi-head robotic arm 08
  • the multi-head mechanical arm 08 is set on the telescopic rod 270 through the connecting piece, so that the crane trolley 240 is controlled to the preset position by the crane system 200, and then the combined arm is further controlled by the telescopic rod 270 to perform operations; further, the telescopic rod 270 It can be directly integrated with the crane trolley through the flange, and the flange is sleeved on the crane trolley, that is, the flange is directly combined with the telescopic rod 270, which can increase the telescopic distance of the telescopic rod 270.
  • the present invention also provides a crane system 200, which is applied to a building crane; the crane system 200 includes a crane crane 25, a crane car 240, and Combination arm; the combination arm is the combination arm described above.
  • the present invention also provides a climbing crane device 1000, and the above-mentioned crane crane system 200 can be installed on the climbing frame system 100.
  • the climbing frame 100 can also be fixedly installed on the building 2000; the top of the climbing frame 100 is provided with a horizontal guide rail 20, the crane truck 230 is slidably arranged on the horizontal guide rail 20 along the lateral direction; the crane crane 240 can be slid vertically and vertically It is installed on the crane truck 230 for adjusting the lateral distance of the crane system 200.
  • the combined arm is set on the crane trolley 240 through the telescopic rod 270 and reciprocates with the crane 240; the crane trolley 240 is slidably arranged on the horizontal guide rail 20 of the crane 230 through pulleys.
  • the shape of the rotating flange 081 as a disc structure with an annular cavity 086, a plurality of single mechanical arms 082 are respectively installed equidistantly in the annular cavity 086 of the rotating flange 081.
  • the flange 081 is installed on the side of the rotating motor 083.
  • the rotating motor 083 is used to control the rotation of the flange 081, which is more conducive to controlling the switching of the single robotic arm 082, so that the single robotic arm 082 can work alone or in cooperation.
  • the single mechanical arm 082 can be placed in the ring cavity 086 when it is idle to avoid damage due to bumps; the structure is relatively simple and reasonable, and convenient for maintenance and replacement.
  • the present invention also provides a control method for applying the crane system as described above, which generally includes the following process: Command and control the crane car 240 and the crane crane 230 Slide up
  • the telescopic rod 270 is controlled for telescopic adjustment
  • the telescopic rod 270 telescopes to a preset height, it controls the extension of the single robotic arm 082 that needs to be operated;
  • the rotating motor 083 drives the rotating flange 081 to rotate to a preset angle, so that the single mechanical arm 082 corresponding to the rotating angle of the rotating flange 081 is extended to operate.
  • the above-mentioned preset height is set according to the working position of the work object, and the preset angle is set according to the working process requirements of the single robotic arm 082.
  • the rotating motor 083 controls multiple single robotic arms 082 to extend and work in coordination; each single robotic arm 082 can be controlled to operate a process, and each process can be completed separately, mutually Without interference, the single robot arm 082 has a higher utilization rate, and the working efficiency of the multi-head robot arm 08 is improved.
  • the priority among multiple single robotic arms 082 can also be determined first; among them, the single robotic arm 082 with the highest priority is the single robotic arm 082 with the largest bearing capacity. ; Specifically, when judging the process type or priority between multiple single robot arms 082, the operation needs to be based on the single robot arm 082 with the largest bearing capacity, and the priority is set to the vertical card position (vertical to the telescopic rod 270 , The bottom card position), so that the single robotic arm 082 has a better load-bearing effect, and improves the stability and safety of multiple single robotic arms 082; specifically, in the actual operation process, take steel engineering as an example.
  • the steel reinforcement project includes steel transportation, reinforcement layout and reinforcement binding.
  • multiple, for example, three single mechanical arms 082 with corresponding functions can be installed in the rotating flange 081.
  • the crane arms can be adjusted during transportation.
  • the rotating flange 081 can be used to protect other single robotic arms 082 from being affected.
  • the scheme provided by the present invention can effectively improve the efficiency of existing building hoisting operations, reduce construction errors and operating costs; it can be directly applied in the existing hoisting system, has reasonable structure, convenient disassembly and assembly, low maintenance cost, and is not easy The advantages of damage.
  • the description with reference to the terms “embodiment”, “example”, etc. means that the specific feature, structure, material or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention .
  • the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example.
  • the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Automation & Control Theory (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

A climbing tower crane apparatus (1000) and a control method therefor, a traveling crane system (200) and a fault handling method and a control method therefor. The climbing tower crane apparatus (1000) comprises a climbing frame system (100) and a traveling crane system (200), the climbing frame system (100) comprises a support column row (10) consisting of a plurality of support columns, and the support column row (10) comprises a first support column row (11) and a second support column row (12). The traveling crane system (200) comprises a first traveling crane rail (210) supported on the first support column row (11), a second traveling crane rail (220) supported on the second support column row (12), and a traveling crane cart (230) erected between the first traveling crane rail (210) and the second traveling crane rail (220). The traveling crane system (200) further comprises a traveling crane trolley (240) provided on the traveling crane cart (230), the traveling crane trolley (240) being used for externally connecting functional components (600).

Description

爬吊装置及其控制方法、行吊系统及其故障处理方法和控制方法Climbing hoisting device and its control method, hoisting system and its fault processing method and control method
相关申请的交叉引用Cross references to related applications
本申请基于申请号为2019101080222、申请日为2019年02月02日的中国专利申请、申请号为2019101080326、申请日为2019年02月02日的中国专利申请、申请号为2019101069420、申请日为2019年02月02日的中国专利申请、申请号为2019101077253、申请日为2019年02月02日的中国专利申请、申请号为2019101069204、申请日为2019年02月02日的中国专利申请、申请号为2019101080311、申请日为2019年02月02日的中国专利申请、申请号为2019101080735、申请日为2019年02月02日的中国专利申请、申请号为2019102616190、申请日为2019年04月02日的中国专利申请、申请号为2019102616434、申请日为2019年04月02日的中国专利申请、申请号为2019103563468、申请日为2019年04月29日的中国专利申请、申请号为2019102613050、申请日为2019年04月02日的中国专利申请提出,并要求上述中国专利申请的优先权,上述中国专利申请的全部内容在此引入本申请作为参考。This application is based on a Chinese patent application with an application number of 2019101080222, an application date of February 02, 2019, an application number of 2019101080326, a Chinese patent application with an application date of February 02, 2019, application number 2019101069420, and application date 2019 Chinese patent application on February 2, 2019, application number 2019101077253, Chinese patent application on February 02, 2019, application number 2019101069204, Chinese patent application on February 2, 2019, application number Chinese patent application with 2019101080311, application date of February 02, 2019, application number 2019101080735, Chinese patent application with application date of February 02, 2019, application number 2019102616190, application date of April 02, 2019 The Chinese patent application with the application number of 2019102616434, the Chinese patent application with the application date of April 02, 2019, the application number of 2019103563468, the Chinese patent application with the application date of April 29, 2019, the application number of 2019102613050, the application date It is filed for the Chinese patent application on April 2, 2019, and claims the priority of the above-mentioned Chinese patent application. The entire content of the above-mentioned Chinese patent application is hereby incorporated into this application by reference.
技术领域Technical field
本发明属于建筑施工领域,具体涉及一种爬吊装置及其控制方法、行吊系统及其故障处理方法和控制方法。The invention belongs to the field of building construction, and in particular relates to a climbing crane device and a control method thereof, a traveling crane system and a fault processing method and control method thereof.
背景技术Background technique
在建筑施工过程中一般会使用行吊(起重机)吊载物料,实现物料的搬运;爬架系统也是建筑施工过程中必不可少的设备之一,爬架系统可以沿着建筑物上攀或下降,是建筑施工中安全可靠的作业平台。In the process of building construction, a line crane (crane) is generally used to lift materials to realize material handling; the climbing frame system is also one of the indispensable equipment in the construction process, and the climbing frame system can climb or descend along the building , It is a safe and reliable operation platform in construction.
行吊车一般可滑动设置于行吊架以对物料进行行吊和运输;但是现有的行吊车支撑结构为独立支撑结构,需要额外安装,这样导致行吊支撑结构相对复杂、成本较高。The crane is generally slidably arranged on the crane to lift and transport materials; however, the existing crane support structure is an independent support structure and requires additional installation, which results in a relatively complicated and high cost of the crane support structure.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种爬吊装置,以解决现有技术行吊结构没有合理利用、成本较高的问题。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a climbing crane device to solve the problem of unreasonable utilization of the prior art crane structure and high cost.
本发明还旨在提出一种爬吊装置的控制方法,以提高控制精度。The present invention also aims to provide a method for controlling the climbing crane to improve the control accuracy.
本发明还旨在提出一种行吊系统,以提高作业效率。The invention also aims to provide a crane system to improve work efficiency.
本发明还旨在提出一种行吊系统的故障处理方法,以对行吊故障进行高效处理。The present invention also aims to provide a method for handling the failure of the crane system to efficiently handle the failure of the crane.
根据本发明实施例的爬吊装置,包括:爬架系统和行吊系统,所述爬架系统包括由多条支撑立柱组成的支撑立柱排,所述支撑立柱排包括第一支撑立柱排和第二支撑立柱排;所述行吊系统包括支撑在所述第一支撑立柱排上的第一行吊轨道和支撑在所述第二支撑立柱排上的第二行吊轨道、架设在所述第一行吊轨道和所述第二行吊轨道之间并可沿所述第一行吊轨道、所述第二行吊轨道运动的行吊大车,所述行吊系统还包括设置在所述行吊大车上并可沿所述行吊大车运动的行吊小车,所述行吊小车用于外接功能部件。The climbing crane device according to the embodiment of the present invention includes: a climbing frame system and a traveling crane system. The climbing frame system includes a supporting column row composed of a plurality of supporting columns, and the supporting column row includes a first supporting column row and a first supporting column row. Two supporting column rows; the hanging system includes a first row of hanging rails supported on the first supporting column row and a second row of hanging rails supported on the second supporting column row, erected on the first Between a row of hoisting rails and the second row of hoisting rails, the hoisting cart that can move along the first row of hoisting rails and the second row of hoisting rails, the hoisting system further includes The crane is on the crane and can move along the crane, and the crane is used to connect functional components.
根据本发明实施例的爬吊装置,能够简化行吊支撑结构、降低成本,同时能够有效保证行吊系统在竖直方向和水平方向距离坐标补偿,从而达到精确行吊施工的目的。According to the climbing crane device of the embodiment of the present invention, the crane supporting structure can be simplified, the cost can be reduced, and the distance coordinate compensation of the crane system in the vertical direction and the horizontal direction can be effectively ensured, thereby achieving the purpose of accurate crane construction.
在一些实施例中,所述爬架系统包括:主框架结构,所述主框架结构包括前侧框架和后侧框架,所述前侧框架上设有多条所述支撑立柱以构成所述第一支撑立柱排,所述后侧框架上设有多条所述支撑立柱以构成所述第二支撑立柱排;升降导轨,所述升降导轨适于固定在建筑物上,用作所述主框架结构爬升的轨道;升降机构,所述主框架结构通过所述升降机构沿所述升降导轨爬升。In some embodiments, the climbing frame system includes: a main frame structure, the main frame structure includes a front side frame and a rear side frame, the front side frame is provided with a plurality of the supporting columns to form the second A row of supporting columns, the rear frame is provided with a plurality of the supporting columns to form the second row of supporting columns; lifting rails, the lifting rails are suitable for being fixed on a building and used as the main frame Structure climbing track; lifting mechanism, the main frame structure climbs along the lifting rail through the lifting mechanism.
具体地,所述第一行吊轨道的下方设有第一地撑立柱,所述第二行吊轨道的下方设有第二地撑立柱,所述第一地撑立柱、所述第二地撑立柱的上端分别支撑所述第一行吊轨道、所述第二行吊轨道,所述第一地撑立柱、所述第二地撑立柱的下端分别固定设置在地面层或建楼层的地面上。Specifically, a first ground support post is provided under the first row of suspension rails, a second ground support post is provided under the second row of suspension rails, and the first ground support post and the second ground support The upper ends of the supporting columns respectively support the first row of hanging rails and the second row of hanging rails, and the lower ends of the first and second ground supporting columns are respectively fixed on the ground floor or the floor of the building floor on.
可选地,所述第一地撑立柱、所述第二地撑立柱均为长度可调结构或者相对地面可移动地设置。Optionally, the first ground support column and the second ground support column are of adjustable length structures or are movably arranged relative to the ground.
可选地,多条所述支撑立柱均为长度可调结构。Optionally, a plurality of the supporting columns are of adjustable length structures.
可选地,多条所述支撑立柱均为液压杆式结构,每条所述支撑立柱均包括支撑缸体和支撑杆体,所述支撑缸体相应固定在所述前侧框架和所述后侧框架上,所述支撑杆体的上部对应固定支撑在所述第一行吊轨道、所述第二行吊轨道上,所述支撑杆体可相对所述支撑缸体上下移动。Optionally, a plurality of the support columns are of hydraulic rod type structure, and each of the support columns includes a support cylinder and a support rod, and the support cylinder is fixed to the front side frame and the rear side correspondingly On the frame, the upper part of the supporting rod body is correspondingly fixedly supported on the first row of hoisting rails and the second row of hoisting rails, and the supporting rod body can move up and down relative to the supporting cylinder.
在一些实施例中,所述爬架系统还包括防倾覆装置,所述防倾覆装置包括防倾杆和卡接机构,所述防倾杆固定于所述爬架系统上,所述卡接机构一端为环状部且套接于所述防倾杆上,所述卡接机构的另一端通过附墙支座固定在建筑物上;当所述爬架系统爬升时,所述防倾杆通过所述环状部向上滑动,滑动过程中防止所述爬架系统倾覆。In some embodiments, the climbing frame system further includes an anti-overturning device, the anti-overturning device includes an anti-roll bar and a clamping mechanism, the anti-roll bar is fixed on the climbing frame system, and the clamping mechanism One end is a ring part and is sleeved on the anti-roll bar, and the other end of the clamping mechanism is fixed on the building through a wall-attached support; when the climbing system climbs, the anti-roll bar passes The annular part slides upwards to prevent the climbing frame system from overturning during the sliding process.
在一些实施例中,所述升降机构为电动葫芦,所述电动葫芦连接有线缆,所述线缆的一端通过附墙支座固定在所述建筑物上,所述线缆的另一端固定在所述主框架结构上。In some embodiments, the lifting mechanism is an electric hoist, the electric hoist is connected with a cable, one end of the cable is fixed to the building through a wall-attached support, and the other end of the cable is fixed On the main frame structure.
在一些实施例中,所述支撑立柱沿竖向固定在所述主框架结构上,所述第一行吊轨道和所述第二行吊轨道沿水平方向固定在所述支撑立柱上。In some embodiments, the supporting column is vertically fixed on the main frame structure, and the first row of hanging rails and the second row of hanging rails are fixed on the supporting column in a horizontal direction.
在一些实施例中,所述行吊大车包括横梁、第一移动部和第二移动部,所述横梁上设置有移动导轨,所述第一移动部和所述第二移动部分别设置在所述横梁的两侧,所述第一移动部和所述第二移动部分别可行走地设置于所述第一行吊轨道和所述第二行吊轨道上;所述行吊小车包括移动小车,所述移动小车可行走地设置在所述移动导轨上。In some embodiments, the crane includes a cross beam, a first moving part and a second moving part, the cross beam is provided with a moving guide rail, and the first moving part and the second moving part are respectively arranged at On both sides of the cross beam, the first moving part and the second moving part are respectively walkably arranged on the first row of hoisting rails and the second row of hoisting rails; the hoisting trolley includes moving A trolley, and the mobile trolley is movably arranged on the moving guide rail.
在一些具体实施例中,所述行吊大车包括大车电机,所述大车电机与所述第一移动部和所述第二移动部中至少一个驱动连接;所述行吊小车包括小车电机,所述小车电机设置在所述移动小车上以驱动所述移动小车行走。In some specific embodiments, the crane truck includes a crane motor, and the crane motor is drivingly connected to at least one of the first moving part and the second moving part; the crane crane includes a dolly A motor, the trolley motor is arranged on the mobile trolley to drive the mobile trolley to walk.
在一些实施例中,所述第一移动部和所述第二移动部分别卡接在所述第一行吊轨道和所述第二行吊轨道上,所述移动小车卡接在所述移动导轨上。In some embodiments, the first moving part and the second moving part are respectively clamped on the first row of hoisting rails and the second row of hoisting rails, and the mobile trolley is clamped on the mobile On the rail.
可选地,所述横梁为单梁形式、双梁形式或空腹衍架梁其中的一种。Optionally, the cross beam is one of a single beam form, a double beam form, or a hollow truss beam.
进一步地,所述移动小车包括车体和车轮,所述车体的截面为倒U形,所述车轮设置在所述车体的凹槽内顶部,所述移动小车骑设在所述横梁上,且所述车轮配合在所述移动导轨上。Further, the mobile trolley includes a car body and wheels, the cross section of the car body is an inverted U shape, the wheels are arranged on the top of the groove of the car body, and the mobile trolley rides on the cross beam , And the wheels are fitted on the moving rails.
在一些实施例中,所述横梁与所述第一移动部之间为可拆卸连接,所述横梁与所述第二移动部之间为可拆卸连接。In some embodiments, the cross beam and the first moving part are detachably connected, and the cross beam and the second moving part are detachably connected.
在一些实施例中,所述第一行吊轨道包括第一承轨梁和设置在所述第一承轨梁上的第一导轨;所述第二行吊轨道包括第二承轨梁和设置在所述第二承轨梁上的第二导轨;所述第一承轨梁和所述第二承轨梁均由工字钢梁或槽钢制成。In some embodiments, the first row of hoisting rails includes a first rail-bearing beam and a first guide rail arranged on the first rail-bearing beam; the second row of hoisting rails includes a second rail-bearing beam and The second guide rail on the second rail beam; the first rail beam and the second rail beam are both made of I-beam or channel steel.
在一些实施例中,所述第一行吊轨道、所述第二行吊轨道的内侧、所述行吊大车的底面均设置有喷淋系统,所述喷淋系统包括水管和若干个喷淋头。In some embodiments, the first row of hoisting rails, the inner side of the second row of hoisting rails, and the bottom surface of the crane are provided with a spray system, and the spray system includes a water pipe and a number of sprays. Shower head.
在一些实施例中,所述喷淋头的间距为0.8米至1.5米之间。In some embodiments, the spacing of the shower heads is between 0.8 meters and 1.5 meters.
在一些实施例中,所述第一行吊轨道、所述第二行吊轨道的外侧设置有可开启或关闭的顶棚。In some embodiments, a ceiling that can be opened or closed is provided on the outer side of the first row of hanging rails and the second row of hanging rails.
在一些实施例中,所述行吊大车上设置有安全钩,在所述行吊系统正常工作时,所述安全钩与所述第一行吊轨道、所述第二行吊轨道均不接触;当所述第一导轨和所述第二导轨之间产生2厘米及以上的高度差时,所述安全钩倾斜并勾住所述第一行吊轨道和所述第二行吊轨道中至少一个。In some embodiments, the crane is provided with a safety hook, and when the crane system is working normally, the safety hook is different from the first row of crane rails and the second row of crane rails. Contact; when a height difference of 2 cm or more is generated between the first rail and the second rail, the safety hook tilts and hooks at least in the first row of hoisting rails and the second row of hoisting rails One.
在一些实施例中,所述行吊系统还包括报警装置,当所述安全钩倾斜时,所述报警装置发出报警信号。In some embodiments, the crane system further includes an alarm device, and when the safety hook is tilted, the alarm device emits an alarm signal.
在一些实施例中,所述行吊系统还包括有避雷装置,所述避雷装置设置在所述行吊大车 上。In some embodiments, the crane system further includes a lightning protection device, and the lightning protection device is arranged on the crane truck.
在一些实施例中,所述行吊小车上设置有起重机构,所述起重机构包括吊钩和起重电机;所述起重电机固定设置于所述行吊小车上,并通过铁链与所述吊钩连接。In some embodiments, a crane structure is provided on the crane trolley, and the crane structure includes a hook and a hoisting motor; the crane motor is fixedly arranged on the crane trolley and passes through iron chains. Connect with the hook.
在一些实施例中,,所述行吊大车和所述行吊小车的运动方向关系为X、Y坐标轴向关系,所述功能部件为建筑用机器人。In some embodiments, the movement direction relationship between the crane and the crane is an axial relationship of X and Y coordinates, and the functional component is a construction robot.
在一些实施例中,所述建筑用机器人为单纯的机械手或带有机械臂的机械手或带有机械臂、机械手的智能机器人。In some embodiments, the construction robot is a simple manipulator, a manipulator with a manipulator, or an intelligent robot with a manipulator or manipulator.
在一些实施例中,所述功能部件为钢筋绑扎机械手、铝模板安装机械手或地面磨平机械手的其中一种。In some embodiments, the functional component is one of a rebar binding manipulator, an aluminum template installation manipulator, or a ground smoothing manipulator.
在一些实施例中,所述功能部件通过连接杆或伸缩杆连接在所述行吊小车上,或者所述功能部件直接连接在所述行吊小车上。In some embodiments, the functional component is connected to the crane trolley through a connecting rod or a telescopic rod, or the functional component is directly connected to the crane trolley.
具体地,当所述行吊小车上设有所述伸缩杆时,所述行吊大车、行吊小车、所述伸缩杆的运动方向关系为X轴、Y轴、Z轴方向。Specifically, when the telescopic rod is provided on the crane, the movement direction relationship of the crane, the crane, and the telescopic rod is the X axis, the Y axis, and the Z axis.
具体地,爬吊装置还包括多功能机械臂,所述功能部件通过所述多功能机械臂连接在所述连接杆、或者所述伸缩杆、或者所述行吊小车上,所述多功能机械臂可在立体空间内进行多维度运动。Specifically, the climbing crane device further includes a multifunctional mechanical arm, and the functional component is connected to the connecting rod, or the telescopic rod, or the crane trolley through the multifunctional mechanical arm. The arm can perform multi-dimensional movement in a three-dimensional space.
具体地,当所述行吊小车上设有所述连接杆和所述多功能机械臂时,所述多功能机械臂可固定或可上下移动和/或可旋转地设置在所述连接杆上。Specifically, when the connecting rod and the multifunctional mechanical arm are provided on the traveling trolley, the multifunctional mechanical arm may be fixed or movable up and down and/or rotatably arranged on the connecting rod .
具体地,当所述行吊小车上设有所述伸缩杆时,所述伸缩杆包括刚性轴套和设置在轴套内的可伸缩件。Specifically, when the telescopic rod is provided on the crane trolley, the telescopic rod includes a rigid shaft sleeve and a telescopic member arranged in the shaft sleeve.
具体地,当所述行吊小车上设有所述伸缩杆时,所述伸缩杆与所述行吊小车通过所述行吊小车侧面的支座螺栓连接,该支座和所述行吊小车用钢板刚性连接。Specifically, when the telescopic rod is provided on the crane trolley, the telescopic rod and the crane trolley are bolted to a support on the side of the crane trolley, and the support and the crane trolley Rigid connection of steel plates for vehicles.
具体地,所述伸缩杆底部设置底座,所述底座与所述伸缩杆通过钢板刚性连接,所述底座用于连接所述多功能机械臂或所述功能部件。Specifically, a base is provided at the bottom of the telescopic rod, the base and the telescopic rod are rigidly connected by a steel plate, and the base is used to connect the multifunctional mechanical arm or the functional component.
具体地,当所述行吊小车的下方设有所述多功能机械臂,所述多功能机械臂的上端通过第一连接单元可拆卸地连接在所述行吊小车上,所述多功能机械臂的下端通过第二连接单元可拆卸地连接所述功能部件。Specifically, when the multifunctional mechanical arm is provided under the crane trolley, the upper end of the multifunctional mechanical arm is detachably connected to the crane trolley through the first connecting unit, and the multifunctional mechanical arm The lower end of the arm is detachably connected to the functional component through the second connecting unit.
可选地,所述支撑立柱的横截面尺寸S为:Optionally, the cross-sectional dimension S of the supporting column is:
Figure PCTCN2020074181-appb-000001
其中,A为:所述爬架系统的自重;B为:所述行吊系统的自重;C为:所述多功能机械臂的自重;D为:摩擦力;E为:施工载荷;a为:动力系数;b为:所述支撑立柱的材料强度设计值。
Figure PCTCN2020074181-appb-000001
Wherein, A is: the weight of the climbing frame system; B is: the weight of the crane system; C is: the weight of the multifunctional manipulator; D is the friction force; E is the construction load; a is : Dynamic coefficient; b is: the design value of the material strength of the supporting column.
在一些实施例中,当所述行吊小车上设有所述伸缩杆,所述伸缩杆可沿竖向进行长度伸缩,所述第一连接单元连接在所述伸缩杆上,所述多功能机械臂整体可在所述伸缩杆轴线的垂直平面上旋转。In some embodiments, when the telescopic rod is provided on the crane trolley, the telescopic rod can be telescopic in length in the vertical direction, the first connecting unit is connected to the telescopic rod, and the multifunctional The whole mechanical arm can rotate on the vertical plane of the axis of the telescopic rod.
具体地,所述多功能机械臂包括第一机械臂、第二机械臂以及第三机械臂;所述第一机械臂一端与所述第一连接单元连接,其另一端通过第一电机轴与所述第二机械臂一端可转动连接;所述第二机械臂另一端通过第二电机轴与所述第三机械臂一端可转动连接;所述第三机械臂的另一端连接所述第二连接单元;所述第一电机轴的轴线和所述第二电机轴的轴线均为水平方向。Specifically, the multifunctional mechanical arm includes a first mechanical arm, a second mechanical arm, and a third mechanical arm; one end of the first mechanical arm is connected to the first connecting unit, and the other end is connected to the first motor shaft One end of the second mechanical arm is rotatably connected; the other end of the second mechanical arm is rotatably connected to one end of the third mechanical arm through a second motor shaft; the other end of the third mechanical arm is connected to the second Connecting unit; the axis of the first motor shaft and the axis of the second motor shaft are both horizontal.
具体地,所述多功能机械臂包括第四机械臂;所述第四机械臂一端通过第三电机轴与所述第一机械臂的底部转动连接,所述第四机械臂另一端通过所述第一电机轴与所述第二机械臂一端可转动连接;所述第一机械臂通过所述第三电机轴带动所述第四机械臂沿水平方向旋转。Specifically, the multifunctional mechanical arm includes a fourth mechanical arm; one end of the fourth mechanical arm is rotatably connected to the bottom of the first mechanical arm through a third motor shaft, and the other end of the fourth mechanical arm passes through the One end of the first motor shaft and the second mechanical arm is rotatably connected; the first mechanical arm drives the fourth mechanical arm to rotate in a horizontal direction through the third motor shaft.
具体地,所述第一电机轴连接第一电机,所述第二电机轴连接第二电机,所述第三电机轴连接第三电机;所述第一电机轴、所述第二电机轴、所述第三电机轴可同步或独立被驱动。Specifically, the first motor shaft is connected to a first motor, the second motor shaft is connected to a second motor, and the third motor shaft is connected to a third motor; the first motor shaft, the second motor shaft, The third motor shaft can be driven synchronously or independently.
可选地,所述多功能机械臂的侧面设有外接端口单元,所述外接端口单元用于和外接电器设备通信连接。Optionally, an external port unit is provided on the side of the multifunctional mechanical arm, and the external port unit is used to communicate with an external electrical device.
可选地,所述第一连接单元和/或所述第二连接单元均包括连接板;所述连接板的中心位置预留有走线通道或数据接口。Optionally, both the first connection unit and/or the second connection unit include a connection board; a wiring channel or a data interface is reserved at the center of the connection board.
具体地,所述第一连接单元和/或所述第二连接单元为卡接连接结构或螺栓连接结构或法兰连接结构或滑轨连接结构。Specifically, the first connection unit and/or the second connection unit is a snap connection structure, a bolt connection structure, a flange connection structure, or a slide rail connection structure.
具体地,所述多功能机械臂上设有第一距离感应器,所述第一距离感应器用于检测所述多功能机械臂与周围构件的距离。Specifically, a first distance sensor is provided on the multifunctional mechanical arm, and the first distance sensor is used to detect the distance between the multifunctional mechanical arm and surrounding components.
具体地,所述伸缩杆上设有第二距离感应器,所述第二距离感应器用于检测所述伸缩杆的移动距离。Specifically, a second distance sensor is provided on the telescopic rod, and the second distance sensor is used to detect the moving distance of the telescopic rod.
在一些实施例中爬吊装置还包括控制模块和电源模块;所述电源模块分别与所述控制模块和所述第一电机、所述第二电机、所述第三电机电连接;所述控制模块分别与所述第一电机、所述第二电机、所述第三电机通信连接;所述控制模块控制所述多功能机械臂达到指定坐标,并获得多自由度施工范围和坐标补偿。In some embodiments, the climbing device further includes a control module and a power supply module; the power supply module is respectively electrically connected to the control module and the first motor, the second motor, and the third motor; the control The modules are respectively communicatively connected with the first motor, the second motor, and the third motor; the control module controls the multifunctional manipulator to reach the designated coordinates, and obtains the multi-degree-of-freedom construction range and coordinate compensation.
根据本发明实施例一种的爬吊装置的控制方法,应用于上述实施例所述的爬吊装置,所述行吊系统的控制包括以下步骤:According to a method for controlling a climbing crane device according to an embodiment of the present invention, which is applied to the climbing crane device described in the above embodiment, the control of the crane crane system includes the following steps:
S1:根据多功能机械臂的运动半径确定行吊系统水平方向每次移动的距离,并记录伸缩 杆初始位置,将距离和初始位置的数据导入控制模块;S1: Determine the horizontal movement distance of the crane system according to the movement radius of the multifunctional manipulator, record the initial position of the telescopic rod, and import the distance and initial position data into the control module;
S2:多功能机械臂上的第一距离感应器将多功能机械臂与周围构件的距离反馈给控制模块,控制模块根据多功能机械臂须完成的动作判定伸缩杆是否需要向下移动;S2: The first distance sensor on the multi-function robot arm feeds back the distance between the multi-function robot arm and surrounding components to the control module, and the control module determines whether the telescopic rod needs to move down according to the actions that the multi-function robot arm must complete;
S3:若伸缩杆需要向下移动,则控制模块对伸缩杆的动力系统下达指令,使伸缩杆向下移动;伸缩杆向下移动时,伸缩杆上的第二距离感应器可实时监控伸缩杆移动距离,并反馈给控制模块;S3: If the telescopic rod needs to move down, the control module will issue a command to the power system of the telescopic rod to move the telescopic rod downward; when the telescopic rod moves down, the second distance sensor on the telescopic rod can monitor the telescopic rod in real time Moving distance, and feedback to the control module;
S4:循环进行S3步骤,直至伸缩杆不需要继续向下移动,控制模块对多功能机械臂下达指令执行其他的动作;S4: Repeat step S3 until the telescopic rod does not need to move downwards, and the control module issues instructions to the multifunctional robotic arm to perform other actions;
S5:当多功能机械臂完成工作指令后,多功能机械臂上的第一距离感应器将工作面完成情况反馈给控制模块,控制模块判定是否存在伸缩杆下降后可完成的工作面,若存在则循环S3、S4、S5步骤,若不存在则控制模块对伸缩杆的动力系统下达指令使得伸缩杆回到初始位置。S5: After the multi-functional manipulator completes the work instruction, the first distance sensor on the multi-functional manipulator will feed back the completion status of the work surface to the control module, and the control module determines whether there is a work surface that can be completed after the telescopic rod is lowered, if it exists Steps S3, S4, and S5 are looped. If not, the control module issues an instruction to the power system of the telescopic rod to make the telescopic rod return to the initial position.
根据本发明实施例的爬吊装置的控制方法,能够保证行吊系统在竖直方向和水平方向坐标补偿,从而提高多功能机械臂的作业范围和自由度,从而达到精确控制和施工的目的。According to the control method of the climbing crane device according to the embodiment of the present invention, the vertical and horizontal coordinate compensation of the crane system can be ensured, thereby improving the working range and freedom of the multifunctional mechanical arm, thereby achieving the purpose of precise control and construction.
在一些实施例中,所述S3步骤中还包括:伸缩杆向下移动的同时带动多功能机械臂向下移动,多功能机械臂上的第一距离感应器实时将多功能机械臂与周围构件的距离反馈给控制模块,控制模块根据多功能机械臂须完成的动作判定伸缩杆是否需要继续向下移动;和/或,所述S5步骤后还包括:行吊系统在水平方向上移动S1步骤指定的距离,再循环S2、S3、S4、S5步骤。In some embodiments, the S3 step further includes: when the telescopic rod moves down, the multifunctional manipulator is driven to move down, and the first distance sensor on the multifunctional manipulator connects the multifunctional manipulator with surrounding components in real time. The distance is fed back to the control module, and the control module determines whether the telescopic rod needs to continue to move downwards according to the actions that the multifunctional manipulator must complete; and/or, after the S5 step, it also includes: the hoisting system moves in the horizontal direction. For the specified distance, recycle S2, S3, S4, S5 steps.
根据本发明实施例一种的爬吊装置的控制方法,应用于上述实施例所述的爬吊装置,或者包括上述实施例所述的控制方法,爬吊装置的控制包括以下步骤:The method for controlling a climbing device according to an embodiment of the present invention is applied to the climbing device described in the foregoing embodiment, or includes the control method described in the foregoing embodiment, and the control of the climbing device includes the following steps:
步骤P1:在控制模块内输入规划行走路线参数、停留位置参数;Step P1: Input the planned walking route parameters and stay position parameters in the control module;
步骤P2:控制模块发出指令启动大车电机和小车电机,大车电机和小车电机分别驱动行吊大车和行吊小车按规划路径行走;Step P2: The control module issues instructions to start the crane motor and the car motor, and the crane motor and the car motor respectively drive the crane and crane to travel according to the planned path;
步骤P3:行吊大车与行吊小车行走时,利用感应器对行吊大车和行吊小车所在的位置实时监控并反馈给控制模块;Step P3: When the crane and the crane are traveling, use the sensor to monitor the position of the crane and the crane in real time and feed it back to the control module;
步骤P4:控制模块根据所接收到的行吊大车和行吊小车位置数据信息,确定行吊大车和行吊小车是否到达预设停留位置,当行吊大车和行吊小车到达预设停留位置时,控制模块发出指令控制大车电机和小车电机停止运行。Step P4: The control module determines whether the crane and crane have reached the preset stop position according to the received position data of the crane and crane. When the crane and crane arrive at the preset stop When in the position, the control module issues instructions to control the motor of the cart and the motor to stop running.
根据本发明实施例的爬吊装置的控制方法,行吊系统通过行吊大车和行吊小车的移动,调整功能部件的位置,使定位更加精准,同时利用功能部件搬运物料,更加方便和稳定,大幅度提高工作效率。According to the control method of the climbing crane device of the embodiment of the present invention, the crane system adjusts the position of the functional components by moving the crane crane and the crane trolley to make the positioning more accurate, and at the same time, the functional components are used to transport materials, which is more convenient and stable , Greatly improve work efficiency.
在一些实施例中,在步骤P4后,还包括如下步骤:In some embodiments, after step P4, the following steps are further included:
步骤P5:所述行吊大车和所述行吊小车停止后,控制模块开始计时,当停留时间达到设定的停留时间后,控制模块下达指令重新启动大车电机和小车电机;Step P5: After the crane and the crane stop, the control module starts timing, and when the dwell time reaches the set dwell time, the control module issues an instruction to restart the crane motor and the carriage motor;
步骤P6:控制模块根据感应器实时反馈的位置数据信息和设定目的地位置信息进行匹配,当检测到行吊大车和行吊小车到达规划路线终点后,控制模块发出指令控制大车电机和小车电机停止运行。Step P6: The control module matches the position data information fed back by the sensor in real time with the location information of the set destination. After detecting that the crane and the crane have reached the end of the planned route, the control module issues instructions to control the motor and The trolley motor stops running.
具体地,在所述行吊大车和所述行吊小车运动过程中,控制模块根据感应器反馈的数据判断行吊大车和行吊小车是否在规划路线上,若不是则控制模块对大车电机与小车电机下达指令,驱动行吊大车和行吊小车回归正确的行驶路线。Specifically, during the movement of the crane and the crane, the control module judges whether the crane and the crane are on the planned route according to the data fed back by the sensor, and if not, the control module controls the crane. The truck motor and the trolley motor issue instructions to drive the crane and the crane to return to the correct driving route.
具体地,当行吊系统设置有直角坐标杆与多功能机械臂搬运物料时,所述控制方法还包括对行吊小车上设置的直角坐标杆的控制方法;Specifically, when the crane system is provided with a rectangular coordinate rod and a multi-functional mechanical arm to transport materials, the control method further includes a method of controlling the rectangular coordinate rod set on the crane trolley;
步骤P7:记录直角坐标杆的初始位置以及多功能机械臂运动半径数据,并将位置数据和多功能机械臂运动半径数据导入控制模块;Step P7: Record the initial position of the Cartesian coordinate rod and the movement radius data of the multifunctional manipulator, and import the position data and the movement radius data of the multifunctional manipulator into the control module;
步骤P8:利用多功能机械臂上的感应器实时采集多功能机械臂与物料的工作距离数据,并将所述工作距离数据发送给控制模块;Step P8: Use the sensor on the multifunctional manipulator to collect the working distance data between the multifunctional manipulator and the material in real time, and send the working distance data to the control module;
步骤P9:控制模块比较所述工作距离数据与所述运动半径数据,当运动半径数据大于等于工作距离数据时,控制模块对多功能机械臂和机械手下达指令执行第一工作动作;Step P9: The control module compares the working distance data with the movement radius data, and when the movement radius data is greater than or equal to the working distance data, the control module issues instructions to the multifunctional manipulator and manipulator to execute the first work action;
步骤P10:当运动半径数据小于工作距离数据时,控制模块发送启动信号给直角坐标杆的动力系统,所述动力系统驱动直角坐标杆向下移动,移动的距离为一个运动半径长度;控制模块再次比较运动半径数据和工作距离数据,并循环执行步骤P7-P9,直至控制模块检测到运动半径长度数据大于等于工作距离数据。Step P10: When the movement radius data is less than the working distance data, the control module sends a start signal to the power system of the rectangular coordinate rod, and the power system drives the rectangular coordinate rod to move downward, and the moving distance is a moving radius length; the control module again Compare the movement radius data and the working distance data, and execute steps P7-P9 in a loop until the control module detects that the movement radius length data is greater than or equal to the working distance data.
在一些实施例中,在步骤P9后,控制模块继续判定是否存在直角坐标杆需要执行的第二工作动作,若存在控制模块循环执行步骤P8,步骤P9和步骤P10;若不存在控制模块发出复原信号给动力系统,所述动力系统驱动直角坐标杆恢复至初始位置。In some embodiments, after step P9, the control module continues to determine whether there is a second work action that needs to be performed on the rectangular coordinate rod. If there is, the control module executes step P8, steps P9 and P10 cyclically; if there is no control module, it sends a recovery The signal is given to the power system, which drives the rectangular coordinate rod to return to the initial position.
可选地,控制方法还包括机械手工作时的控制方法,包括如下步骤:Optionally, the control method also includes a control method when the manipulator is working, including the following steps:
步骤P11:将机械手的工作坐标位置信息输入至控制模块内,感应器采集机械手当前位置坐标信息,并将位置信息反馈给控制模块;Step P11: Input the working coordinate position information of the manipulator into the control module, and the sensor collects the current position coordinate information of the manipulator and feeds back the position information to the control module;
步骤P12:控制模块根据工作坐标位置信息和当前位置坐标信息计算机械手在X轴、Y轴和Z轴上的移动量,控制模块发出控制指令给大车电机、小车电机和伸缩杆动力系统;Step P12: The control module calculates the movement of the manipulator on the X-axis, Y-axis and Z-axis according to the work coordinate position information and the current position coordinate information, and the control module sends control commands to the cart motor, trolley motor and telescopic rod power system;
步骤P13:控制模块根据第一感应器、第二感应器、第三感应器的反馈,实时监控机械手的位置,确定机械手到达工作位置后,控制模块发出工作指令驱动机械手执行工作动作。Step P13: The control module monitors the position of the manipulator in real time according to the feedback of the first sensor, the second sensor, and the third sensor. After determining that the manipulator reaches the working position, the control module issues a work instruction to drive the manipulator to perform work actions.
根据本发明实施例的爬吊装置的控制方法,应用于上述实施例所述的爬吊装置,或者包 括上述实施例所述的控制方法,还包括如下步骤:The method for controlling the climbing device according to the embodiment of the present invention is applied to the climbing device described in the foregoing embodiment, or includes the control method described in the foregoing embodiment, and further includes the following steps:
步骤Q1:控制模块发出指令,爬升过程启动,当爬架系统整体爬升至预定位置时,爬升停止,人工进行爬架系统与建筑物的机械连接固定后,爬架系统的升降机构进入放松状态不再受力。Step Q1: The control module issues a command, and the climbing process starts. When the climbing frame system as a whole climbs to the predetermined position, the climbing stops. After the mechanical connection between the climbing frame system and the building is fixed manually, the lifting mechanism of the climbing frame system enters a relaxed state. Stress again.
步骤Q2:控制第一支撑立柱排、第二支撑立柱排的支撑立柱升降至合适的位置,安装行吊机构。Step Q2: Control the support columns of the first support column row and the second support column row to rise and fall to a suitable position, and install the hoisting mechanism.
根据本发明实施例的爬吊装置的控制方法,定位更加准确,抓取物料稳定精准,自动化程度高。According to the control method of the climbing device according to the embodiment of the present invention, the positioning is more accurate, the material grabbing is stable and accurate, and the degree of automation is high.
在一些实施例中,爬架系统爬升时,若荷载超载,会自动停机;当爬架系统自身的任意两个升降机构发生爬升高度差超过2cm,爬架系统自动停机,停机后需人工干预调平后,再次启动。In some embodiments, when the climbing system climbs, if the load is overloaded, it will automatically stop; when any two lifting mechanisms of the climbing system itself have a climbing height difference of more than 2cm, the climbing system will automatically stop, and manual intervention is required after the stop. After leveling, start again.
在一些实施例中,当爬架系统爬升时,将行吊系统移动到第一地撑立柱、第二地撑立柱附近,支撑立柱为液压杆式结构,协同爬架系统上升为其提供支撑力,减轻爬架系统上行的阻力。In some embodiments, when the climbing frame system climbs, the crane system is moved to the vicinity of the first ground support column and the second ground support column. The support column is a hydraulic rod structure, which cooperates with the climbing system to provide support for it. , To reduce the upward resistance of the climbing frame system.
根据本发明实施例的行吊系统,所述行吊系统为单横梁多车体行吊系统,其包括:控制系统,一行吊大车以及可运动地设置于所述行吊大车上的多个行吊小车;其中,所述行吊大车通过横梁架设在两个平行设置于爬架系统上的水平导轨之间,且横梁可沿水平导轨移动;所述行吊小车沿纵向可运动设置于所述行吊大车的横梁上,用于载运行吊对象;所述控制系统与所述多个行吊小车分别通信连接,以控制协调运动实现行吊作业或监测行吊小车故障。According to the traveling crane system of the embodiment of the present invention, the traveling crane system is a single-beam multi-body traveling crane system, which includes: a control system, a traveling crane and multiple cranes movably arranged on the traveling crane. A traveling crane; wherein the traveling crane is erected between two horizontal guide rails arranged in parallel on the climbing frame system by a cross beam, and the cross beam can move along the horizontal guide rail; the traveling crane is movable longitudinally On the beam of the crane crane, it is used to carry the crane object; the control system is respectively connected to the plurality of crane cranes in communication to control the coordinated movement to realize the crane operation or monitor the crane crane failure.
根据本发明实施例的行吊系统,能够根据实际行吊作业需要,由一个行吊大车结合多个行吊小车相互协调联动配合完成行吊作业,从而提高行吊作业的施工效率,具有方便控制、维修以及拆装的优点。According to the crane system of the embodiment of the present invention, according to the actual crane operation needs, a crane crane combined with multiple crane trolleys can coordinate and cooperate to complete the crane operation, thereby improving the construction efficiency of the crane operation and has convenience The advantages of control, maintenance and disassembly.
在一些实施例中,所述行吊小车上沿竖直方向设有伸缩杆,所述伸缩杆上设有机械臂,所述机械臂用于连接末端执行器。In some embodiments, the trolley is provided with a telescopic rod along the vertical direction, and the telescopic rod is provided with a mechanical arm, and the mechanical arm is used to connect an end effector.
在一些实施例中,所述行吊小车上设有图像采集装置机械臂,所述图像采集装置机械臂上设有图像采集装置,所述图像采集装置与所述控制系统电连接,并通过所述图像采集装置机械臂实现多角度拍照。In some embodiments, the trolley is provided with an image acquisition device robot arm, the image acquisition device robot arm is provided with an image acquisition device, and the image acquisition device is electrically connected to the control system and passes The robot arm of the image acquisition device realizes multi-angle photography.
在一些实施例中,所述行吊小车至少一端设有传感器,所述传感器用于检测相邻所述行吊小车的距离从而限定相邻所述行吊小车的运行。In some embodiments, at least one end of the crane trolley is provided with a sensor, and the sensor is used to detect the distance of the adjacent crane trolley so as to limit the operation of the adjacent crane trolley.
在一些实施例中,所述行吊小车上还设有导轨驱动器和卷扬机;所述导轨驱动器固定设置于所述行吊小车的机械臂预置法兰盘上,并通过扁电缆与所述控制系统电连接;所述导 轨驱动器用于驱动所述行吊小车的车轮在所述行吊大车的导轨上滑动;所述卷扬机固定设置于所述机械臂预置法兰盘上,并连接有钢丝绳葫芦。In some embodiments, a guide rail driver and a hoist are also provided on the crane; the guide rail driver is fixedly arranged on the preset flange of the robot arm of the crane and communicates with the control via a flat cable The system is electrically connected; the guide rail drive is used to drive the wheels of the crane trolley to slide on the guide rails of the crane; the hoist is fixedly arranged on the preset flange of the mechanical arm and is connected with Wire rope hoist.
在一些实施例中,所述行吊大车上设有导轨驱动器;所述行吊大车和所述行吊小车上的导轨驱动器均为三合一减速器。In some embodiments, a guide rail drive is provided on the crane; the guide rail drivers on the crane and the crane are both three-in-one reducers.
在一些实施例中,行吊系统还包括导航系统,所述导航系统与所述控制系统通信连接;所述导航系统通过建立三维坐标,从而规划所述行吊小车的行程路径。In some embodiments, the crane system further includes a navigation system, which is communicatively connected with the control system; the navigation system establishes three-dimensional coordinates to plan the travel path of the crane trolley.
在一些实施例中,所述导航系统还与所述行吊大车通信连接;所述导航系统通过建立三维坐标从而规划所述行吊大车的行程路径。In some embodiments, the navigation system is also in communication connection with the crane; the navigation system plans the travel path of the crane by establishing three-dimensional coordinates.
在一些实施例中,行吊系统还包括故障处理模块,所述故障处理模块与所述控制系统通信连接;所述故障处理模块用于监测所述行吊小车上机械臂的工作状态,并在所述机械臂出现故障时,通过所述行吊小车将所述机械臂转移至维护位。In some embodiments, the crane system further includes a fault handling module, which is communicatively connected with the control system; the fault handling module is used to monitor the working status of the robot arm on the crane, and When the robot arm fails, the robot arm is transferred to the maintenance position by the crane trolley.
在一些实施例中,所述控制系统包括图像处理模块,所述图像处理模块用于根据所述行吊小车上的图像采集装置提供的图像检测所述末端执行器的工作状态。In some embodiments, the control system includes an image processing module configured to detect the working state of the end effector according to the image provided by the image acquisition device on the crane trolley.
根据本发明实施例的行吊系统的故障处理方法,应用于上述实施例所述的行吊系统,所述方法包括:在所述控制系统控制所述一或多台行吊小车中各行吊小车协同执行所述指定行吊作业的过程中,监测所述行吊系统中各行吊小车的工作状态;若所述行吊系统在执行指定行吊作业的过程中判断任意一个行吊小车出现故障,则判断所述故障的故障类型;基于所述故障类型采用预设的处理方式对所述故障进行处理。The method for troubleshooting a crane system according to an embodiment of the present invention is applied to the crane system described in the above embodiment, and the method includes: controlling each of the one or more crane trolleys by the control system During the coordinated execution of the designated crane operation, monitor the working status of each crane trolley in the crane system; if the crane system determines that any crane trolley is faulty during the execution of the designated crane operation, Then determine the fault type of the fault; based on the fault type, use a preset processing method to process the fault.
根据本发明实施例的行吊系统的故障处理方法,基于本发明提供的控制方法通过三维坐标系分别为行吊大车上的行吊小车确定工作区域,并准确形成行吊大车以及行吊小车的行走路径,以对目标建筑执行所设定的工艺作业。并且还可以在执行过程中通过传感器检测障碍物,防止行车运动过程中发生碰撞而影响行吊作业,通过图像采集装置对行吊作业进行质检等功能。另外,本发明还提供了对行吊系统的故障处理方法,对不同类型以及不同等级的故障设置不同的处理方式,以对行吊系统中可能出现的故障进行高效处理,进而高效完成指定行吊作业。According to the fault handling method of the crane system of the embodiment of the present invention, based on the control method provided by the present invention, the working area is determined respectively for the crane trolley on the crane crane through the three-dimensional coordinate system, and the crane crane and the crane crane are accurately formed The walking path of the trolley to perform the set process operation on the target building. It can also detect obstacles through sensors during the execution process to prevent collisions during driving movement and affect the crane operation, and perform quality inspection on the crane operation through the image acquisition device. In addition, the present invention also provides a method for handling failures of the hoisting system, setting different handling methods for different types and levels of faults, so as to efficiently process the possible failures in the hoisting system, and then efficiently completing the designated hoisting operation.
在一些实施例中,所述基于所述故障类型采用预设的处理方式对所述故障进行处理,包括:若判断所述故障属于行车类故障,则记录出现所述故障的行吊小车当前的状态信息后发送严重报警信息,并执行第一预设处理动作;若判断所述故障属于末端执行器类故障,则发送一般报警信息,并执行第二预设处理动作。In some embodiments, using a preset processing method to process the fault based on the fault type includes: if it is determined that the fault is a driving fault, recording the current status of the crane trolley where the fault has occurred After the status information, a serious alarm message is sent and the first preset processing action is executed; if it is judged that the fault is an end effector type fault, a general alarm message is sent, and the second preset processing action is executed.
在一些实施例中,所述行车类故障包括:所述行吊小车无法行走的故障;所述末端执行器类故障包括:通信故障、信号丢失和/或零部件损坏。In some embodiments, the driving fault includes: a fault that the crane trolley cannot travel; the end effector fault includes: communication fault, signal loss and/or component damage.
在一些实施例中,所述执行第一预设处理动作包括:将所述行吊小车切换至预设待机位, 同时利用其它空闲行吊小车代替所述行吊小车继续进行作业;所述执行第二预设处理动作,包括:根据报警优先级对出现故障的行吊小车进行修复处理,并重新启动。In some embodiments, the executing the first preset processing action includes: switching the crane trolley to a preset standby position, while using other idle crane trolleys to replace the crane trolley to continue the operation; The second preset processing action includes: repairing the faulty crane trolley according to the alarm priority and restarting it.
在一些实施例中,所述根据报警优先级对出现故障的行吊小车进行修复处理包括:根据报警优先级将出现故障的行吊小车的末端执行器进行复位;和/或将出现故障的行吊小车运动至预设维修位进行检查修理。In some embodiments, the repairing the faulty travel trolley according to the alarm priority includes: resetting the end effector of the malfunctioning travel trolley according to the alarm priority; and/or resetting the faulty travel The crane trolley moves to the preset maintenance position for inspection and repair.
在一些实施例中,所述方法包括正常运行时:通过所述控制系统接收远程操控端输入的针对单横梁多车体的行吊系统对目标建筑执行指定行吊作业的操作指令;基于所述操作指令将所述行吊系统中的行吊大车运动至所述目标建筑的作业区域;在所述行吊系统中选取一或多台行吊小车,通过控制所述一或多台行吊小车协同执行所述指定行吊作业。In some embodiments, the method includes during normal operation: receiving, through the control system, an operation instruction for a single-beam and multi-carbody hoisting system to perform a specified hoisting operation on a target building from a remote control terminal; based on the The operation instruction moves the crane trolley in the crane system to the operation area of the target building; select one or more crane trolleys in the crane system, and control the one or more crane cranes The trolley performs the specified crane operation in cooperation.
在一些实施例中,所述基于所述操作指令将所述行吊系统中行吊大车运动至所述目标建筑的作业区域,包括:通过激光导航的方式构建三维坐标系,对所述操作指令进行分析并确定对所述目标建筑执行所述指定行吊作业的作业区域;基于所述三维坐标系以及所述作业区域确定所述行吊大车的第一行走路径和/或所述行吊小车的第二行走路径;依据所述第一行走路径和/或第二行走路径控制所述行吊大车和/或行吊小车进行运动。In some embodiments, the moving the crane truck in the crane system to the operation area of the target building based on the operation instruction includes: constructing a three-dimensional coordinate system by means of laser navigation, and responding to the operation instruction Analyze and determine the operation area where the specified hoisting operation is performed on the target building; determine the first traveling path of the hoisting cart and/or the hoisting operation based on the three-dimensional coordinate system and the operation area The second traveling path of the trolley; according to the first traveling path and/or the second traveling path, the crane and/or the crane traveling are controlled to move.
根据本发明实施例的行吊系统的控制方法,应用于上述实施例所述的行吊系统,或者包括上述的行吊系统的故障处理方法,所述行吊系统的控制包括如下步骤:通过所述控制模块接收远程操控端输入的针对单横梁多车体的行吊系统对目标建筑执行指定行吊作业的操作指令;基于所述操作指令将所述行吊系统中的行吊大车运动至所述目标建筑的作业区域;在所述行吊系统中选取一或多台行吊小车,通过控制所述一或多台行吊小车协同执行所述指定行吊作业。The method for controlling the crane system according to the embodiment of the present invention is applied to the crane system described in the above embodiment, or includes the method for troubleshooting the crane system described above, and the control of the crane system includes the following steps: The control module receives an operation instruction for the single-beam and multi-car body hoisting system to perform a specified hoisting operation on the target building from the remote control terminal; based on the operation instruction, the hoisting crane in the hoisting system is moved to The operation area of the target building; one or more crane trolleys are selected in the crane system, and the designated crane operation is performed by controlling the one or more crane trolleys.
根据本发明实施例的行吊系统的控制方法,基于本发明提供的控制方法通过三维坐标系分别为行吊大车上的行吊小车确定工作区域,并准确形成行吊大车以及行吊小车的行走路径,以对目标建筑执行所设定的工艺作业。According to the control method of the crane system according to the embodiment of the present invention, based on the control method provided by the present invention, the working areas are respectively determined for the crane trolley on the crane crane through a three-dimensional coordinate system, and the crane crane and the crane crane are accurately formed The walking path in order to perform the set process operation on the target building.
在一些实施例中,所述基于所述操作指令将所述行吊系统中行吊大车运动至所述目标建筑的作业区域,包括:通过激光导航的方式构建三维坐标系,对所述操作指令进行分析并确定对所述目标建筑执行所述指定行吊作业的作业区域;基于所述三维坐标系以及所述作业区域确定所述行吊大车的第一行走路径和/或所述行吊小车的第二行走路径;依据所述第一行走路径和/或第二行走路径控制所述行吊大车和/或行吊小车进行运动。In some embodiments, the moving the crane truck in the crane system to the operation area of the target building based on the operation instruction includes: constructing a three-dimensional coordinate system by means of laser navigation, and responding to the operation instruction Analyze and determine the operation area where the specified hoisting operation is performed on the target building; determine the first traveling path of the hoisting cart and/or the hoisting operation based on the three-dimensional coordinate system and the operation area The second traveling path of the trolley; according to the first traveling path and/or the second traveling path, the crane and/or the crane traveling are controlled to move.
在一些实施例中,所述通过激光导航的方式构建三维坐标系,包括:以行吊大车上的行吊小车的运动方向为X轴,行吊大车的运动方向为Y轴,升缩杆的运动方向为Z轴构建三维坐标系;当所述行吊大车和行吊小车都处于原点位置时,发射激光束确定原点坐标。In some embodiments, the construction of a three-dimensional coordinate system by means of laser navigation includes: taking the moving direction of the crane on the crane as the X-axis, and the moving direction of the crane as the Y-axis. The movement direction of the rod is the Z axis to construct a three-dimensional coordinate system; when the crane and the crane are both at the origin position, a laser beam is emitted to determine the origin coordinates.
在一些实施例中,所述基于所述三维坐标系以及所述作业区域确定所述行吊大车的第一 行走路径和/或所述行吊小车的第二行走路径,包括:基于所述三维坐标系分别确定所述行吊大车向和各所述行吊小车在X轴方向和Y轴方向相对于所述作业区域的位移参数,并生成所述行吊大车的第一行走路径和/或所述各所述行吊小车的第二行走路径。In some embodiments, the determining the first traveling path of the crane and/or the second traveling path of the crane based on the three-dimensional coordinate system and the work area includes: based on the The three-dimensional coordinate system respectively determines the direction of the crane and the displacement parameters of each crane in the X-axis direction and the Y-axis direction relative to the work area, and generates the first traveling path of the crane And/or the second walking path of each of the crane trolleys.
在一些实施例中,所述在所述行吊系统中选取一或多台行吊小车,通过控制所述一或多台行吊小车协同执行所述指定行吊作业,包括:在所述行吊系统中选取一或多台行吊小车,基于所述操作指令确定各行吊小车执行所述指定行吊作业时的至少一种末端执行器;通过所述各行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业。In some embodiments, the selecting one or more crane trolleys in the crane system, and controlling the one or more crane trolleys to perform the designated crane operation in coordination includes: One or more crane trolleys are selected in the hoisting system, and at least one end effector for each crane trolley to perform the specified hoisting operation is determined based on the operation instruction; the corresponding robot arm of each crane trolley is automatically grasped The end effector of, coordinated to execute the specified hoisting operation.
在一些实施例中,所述通过所述各行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业之后,还包括:通过所述图像采集装置获取所述行吊小车执行所述指定行吊作业时间时的多个角度的连续的第一图像数据;基于所述第一图像数据协调各所述行吊小车执行所述指定行吊作业的顺序。In some embodiments, the step of automatically grabbing the corresponding end effector by the robotic arms of each row of crane trolleys, and after performing the designated row crane operation in coordination, further includes: acquiring the row crane through the image acquisition device Continuous first image data of multiple angles when the trolley executes the designated hoisting operation time; based on the first image data, coordinate the order of each of the hoisting trolleys to execute the designated hoisting operation.
在一些实施例中,所述通过所述各行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业之后,还包括:通过所述图像采集装置获取所述多个行吊小车在所述指定行吊作业执行完成后的第二图像数据;基于所述第二图像数据进行检测,判断所述指定行吊作业的完成状态是否符合预设标准;若所述指定行吊作业的完成状态符合预设标准,则继续执行下一个行吊作业;若所述指定行吊作业的完成状态不符合预设标准,则重新执行所述指定行吊作业。In some embodiments, the step of automatically grabbing the corresponding end effector by the robotic arms of the crane trolleys, and after the coordinated execution of the designated crane operation, further includes: acquiring the plurality of end effectors through the image acquisition device The second image data of the hoisting trolley after the execution of the specified hoisting operation is completed; detecting based on the second image data to determine whether the completion status of the specified hoisting operation meets the preset standard; If the completion status of the hoisting operation meets the preset standard, the next hoisting operation is continued; if the completion status of the designated hoisting operation does not meet the preset standard, the designated hoisting operation is executed again.
在一些实施例中,所述方法还包括:若在所述指定行吊作业的执行过程中,通过任意一个所述行吊小车上设置的传感器检测到存在与所述行吊小车的距离小于预设距离的近邻行吊小车,则停止运行所述行吊小车或所述近邻行吊小车。In some embodiments, the method further includes: if during the execution of the designated crane operation, a sensor installed on any one of the cranes detects that the distance from the crane is less than the expected If the neighboring crane trolley with a distance is set, the operation of the crane or the neighboring crane is stopped.
在一些实施例中,控制方法还包括:若在所述指定行吊作业的执行过程中,通过任意一个所述行吊小车上设置的传感器检测到所述行吊小车接触到其他行吊小车的防撞装置,则控制所述行吊小车或其它行吊小车向其原始运行方向的反方向运行。In some embodiments, the control method further includes: if during the execution of the designated crane operation, a sensor installed on any one of the cranes detects that the crane has contacted other cranes. The anti-collision device controls the crane trolley or other crane trolleys to run in the direction opposite to the original running direction.
根据本发明实施例的行吊系统,包括:多个行吊单元以及控制所述多个行吊单元工作的控制模块;其中,所述每个行吊单元包括一个行吊大车和可运动的设置在所述行吊大车上的一个或多个行吊小车;每个所述行吊单元中的行吊大车包括两个平行设置于爬架上的水平导轨以及架设在两个水平导轨之间且可沿水平导轨运动的横梁;所述行吊单元中的行吊小车沿纵向可运动地设置于所述行吊大车的横梁上。The traveling crane system according to the embodiment of the present invention includes: a plurality of traveling crane units and a control module that controls the operation of the plurality of traveling crane units; wherein, each traveling crane unit includes a traveling crane and a movable crane. One or more crane trolleys arranged on the crane; the crane crane in each crane unit includes two horizontal guide rails arranged in parallel on the climbing frame and two horizontal guide rails A crossbeam that can move along a horizontal guide rail; the crane trolley in the crane unit is movably arranged on the crossbeam of the crane crane in the longitudinal direction.
根据本发明实施例的行吊系统,通过三维坐标系分别为各行吊大车合理分配工作区域,并准确形成各行吊大车以及行吊小车的工作路径,以对目标建筑执行所设定的工艺作业。According to the crane system of the embodiment of the present invention, the working area is reasonably allocated to each crane crane through the three-dimensional coordinate system, and the working path of each crane crane and crane crane is formed accurately, so as to execute the set process for the target building operation.
在一些实施例中,所述行吊小车上沿竖直方向设有伸缩杆,所述伸缩杆上设有机械臂,所述行吊小车通过所述机械臂连接末端执行器。In some embodiments, the trolley is provided with a telescopic rod in a vertical direction, the telescopic rod is provided with a mechanical arm, and the trolley is connected to an end effector through the mechanical arm.
在一些实施例中,所述行吊小车上还设有图像采集装置机械臂,所述图像采集装置机械臂上设有图像采集装置,所述图像采集装置与所述控制模块电连接。In some embodiments, the traveling trolley is further provided with an image acquisition device robot arm, the image acquisition device robot arm is provided with an image acquisition device, and the image acquisition device is electrically connected to the control module.
在一些实施例中,所述行吊小车上还设有传感器机械臂,所述传感器机械臂上设有传感器,所述传感器与所述控制模块电连接,并用于检测障碍物。In some embodiments, the crane trolley is also provided with a sensor manipulator arm, and a sensor is provided on the sensor manipulator arm, and the sensor is electrically connected to the control module and used to detect obstacles.
在一些实施例中,所述行吊大车和所述行吊小车上分别设有导轨驱动器;所述行吊大车和所述行吊小车上的导轨驱动器分别与所述控制模块通信连接。In some embodiments, guide rail drives are provided on the crane and the crane respectively; the guide rail drivers on the crane and the crane are respectively connected to the control module in communication.
根据本发明实施例的行吊系统的控制方法,应用于上述实施例所述的行吊系统,所述方法包括:通过所述控制模块接收远程操控端输入的对目标建筑执行指定行吊作业的操作指令;基于所述操作指令在所述行吊系统中选取一个或多个行吊单元分配执行所述指定行吊作业时的工作区域;将各所述行吊单元分别移动至对应的工作区域,控制所述各行吊单元协同完成所述指定行吊作业。The method for controlling a crane system according to an embodiment of the present invention is applied to the crane system described in the above embodiment, and the method includes: receiving input from a remote control terminal through the control module to perform a specified crane operation on a target building Operation instruction; based on the operation instruction, select one or more hoisting units in the hoisting system to allocate the work area when performing the specified hoisting operation; move each hoisting unit to the corresponding work area , Controlling the row crane units to cooperate to complete the designated row crane operation.
根据本发明实施例的行吊系统的控制方法,基于本发明提供的控制方法通过三维坐标系分别为各行吊大车合理分配工作区域,并准确形成各行吊大车以及行吊小车的工作路径,以对目标建筑执行所设定的工艺作业。并且还可以在执行过程中通过传感器检测障碍物,防止行车运动过程中发生碰撞而影响行吊作业,通过图像采集装置对行吊作业进行质检等功能。另外,本发明还提供了对多行吊系统的故障处理方法,对不同类型以及不同等级的故障设置不同的处理方式,以对多行吊系统中可能出现的故障进行高效处理,进而高效完成指定行吊作业。According to the control method of the crane system according to the embodiment of the present invention, based on the control method provided by the present invention, the working area is allocated to each crane in a three-dimensional coordinate system, and the working path of each crane and crane is accurately formed. To perform the set process operations on the target building. It can also detect obstacles through sensors during the execution process to prevent collisions during driving movement and affect the crane operation, and perform quality inspection on the crane operation through the image acquisition device. In addition, the present invention also provides a fault processing method for the multi-row crane system, which sets different processing methods for different types and levels of faults, so as to efficiently process the possible faults in the multi-row crane system, thereby efficiently completing the designation Hanging operations.
在一些实施例中,所述基于所述操作指令在所述行吊系统中选取一个或多个行吊单元分配执行所述指定行吊作业时的工作区域,包括:通过激光导航的方式构建三维坐标系;对所述操作指令进行分析,基于所述三维坐标系采用预设分配方式为各所述行吊单元分配各自的工作区域并规划各行吊单元的行走路径。In some embodiments, the selecting one or more hoisting units in the hoisting system based on the operation instruction to allocate the working area when the designated hoisting operation is executed includes: constructing a three-dimensional system through laser navigation Coordinate system; analyze the operating instructions, use a preset allocation method based on the three-dimensional coordinate system to allocate respective work areas for each of the row crane units and plan the walking path of each row crane unit.
在一些实施例中,所述通过激光导航的方式构建三维坐标系,包括:以行吊大车上的行吊小车的运动方向为X轴,行吊大车的运动方向为Y轴,升缩杆的运动方向为Z轴构建三维坐标系;当所述行吊大车和行吊小车都处于原点位置时,发射激光束确定原点坐标。In some embodiments, the construction of a three-dimensional coordinate system by means of laser navigation includes: taking the moving direction of the crane on the crane as the X-axis, and the moving direction of the crane as the Y-axis. The movement direction of the rod is the Z axis to construct a three-dimensional coordinate system; when the crane and the crane are both at the origin position, a laser beam is emitted to determine the origin coordinates.
在一些实施例中,所述对所述操作指令进行分析,基于所述三维坐标系采用预设分配方式为各所述行吊单元分配各自的工作区域并规划各行吊单元的行走路径,包括:对所述操作指令进行分析,确定各所述行吊单元的工作区域;通过激光导航基于所述三维坐标系持续输出的X轴、Y轴坐标作为所述行吊大车和行吊小车的目标位置,连续移动得到所述行吊大车和行吊小车的行走路径。In some embodiments, the analyzing the operating instructions, using a preset allocation method based on the three-dimensional coordinate system to allocate respective working areas for each of the row crane units and plan the walking path of each row crane unit includes: Analyze the operating instructions to determine the working area of each crane unit; use laser navigation based on the X-axis and Y-axis coordinates continuously output from the three-dimensional coordinate system as the target of the crane and crane Position, and continuously move to obtain the walking path of the crane and the crane.
在一些实施例中,所述将各所述行吊单元分别移动至对应的工作区域,控制所述各行吊单元协同完成所述指定行吊作业包括:依据所述行走路径将各所述行吊单元的行吊大车和 行吊小车移动至对应的工作区域;控制所述行吊小车协调运动完成所述指定行吊作业;其中,控制所述多个行吊大车上的行吊小车协调运动完成所述指定行吊作业时,对各所述行吊大车进行独立控制或对所述多个行吊大车进行联合控制。In some embodiments, the moving each of the row hoisting units to a corresponding work area, and controlling the row hoisting units to cooperatively complete the designated hoisting operation includes: lifting each of the row hoisting units according to the walking path The cranes and cranes of the unit are moved to the corresponding work areas; the coordinated movement of the cranes is controlled to complete the specified crane operation; wherein the coordinated cranes on the multiple cranes are controlled When the movement completes the designated crane operation, each of the crane cranes is independently controlled or the multiple crane cranes are jointly controlled.
在一些实施例中,所述控制所述行吊小车协调运动完成所述指定行吊作业,包括:对于任意一个行吊单元,基于所述行吊单元的工作区域为所述行吊单元中的行吊小车确定执行所述指定行吊作业时的至少一种末端执行器;通过控制各所述行吊大车上的行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业。In some embodiments, the controlling the coordinated movement of the crane trolley to complete the designated crane operation includes: for any crane unit, based on the work area of the crane unit being the one in the crane unit The crane trolley determines at least one end effector when performing the specified crane operation; by controlling the robot arm of the crane trolley on each of the crane cranes to automatically grab the corresponding end effector, and execute the Specify the crane operation.
在一些实施例中,所述通过控制各所述行吊大车上的行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业,还包括:通过所述图像采集装置获取所述行吊小车在执行所述指定行吊作业时的多个角度的连续的第一图像数据;基于所述第一图像数据协调各所述行吊大车上的行吊小车执行所述指定行吊作业的顺序。In some embodiments, the step of controlling the robot arm of the crane trolley on each of the cranes to automatically grab the corresponding end effector and perform the specified crane operation in coordination further includes: using the image The acquisition device acquires the continuous first image data of multiple angles of the crane trolley when the specified crane operation is performed; based on the first image data, coordinate the execution of the crane trolleys on the cranes The sequence of the specified row hoisting operations.
在一些实施例中,所述通过控制各所述行吊大车上的行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业之后,还包括:通过所述图像采集装置获取所述行吊小车在所述指定行吊作业执行完成后的第二图像数据;基于所述第二图像数据进行检测,判断所述指定行吊作业的完成状态是否符合预设标准;若所述指定行吊作业的完成状态符合预设标准,则继续执行下一个行吊作业;若所述指定行吊作业的完成状态不符合预设标准,则重新执行所述指定行吊作业。In some embodiments, after controlling the robot arm of the crane trolley on each crane to automatically grab the corresponding end effector and perform the specified crane operation in coordination, the method further includes: The image acquisition device acquires the second image data of the crane trolley after the specified crane operation is completed; performs detection based on the second image data to determine whether the completion status of the specified crane operation meets a preset standard ; If the completion status of the designated line hoisting operation meets the preset standard, continue to execute the next line hoisting operation; if the completion status of the designated line hoisting operation does not meet the preset standard, then the designated line hoisting operation is re-executed .
在一些实施例中,控制方法还包括:若在所述指定行吊作业的执行过程中,通过任意一个所述行吊小车上设置的传感器检测到存在与所述行吊小车的距离小于预设距离的障碍物,则执行预设的避障动作。In some embodiments, the control method further includes: if during the execution of the designated crane operation, a sensor provided on any one of the cranes detects that the distance from the crane is less than a preset For obstacles in the distance, the preset obstacle avoidance action is executed.
根据本发明实施例的行吊系统,包括多头机械臂,其包括:连接件,其用于安装多头机械臂;旋转法兰盘,可转动设置于所述连接件上;旋转电机,设置于所述连接件上,用于驱动所述旋转法兰盘旋转;多个单机械臂,所述多个单机械臂互不干涉且可伸缩地固定在所述旋转法兰盘上,并可随所述旋转法兰盘转动。The traveling crane system according to the embodiment of the present invention includes a multi-head mechanical arm, which includes: a connecting piece for installing the multi-head mechanical arm; a rotating flange rotatably arranged on the connecting piece; and a rotating motor arranged on the connecting piece. The connecting piece is used to drive the rotating flange to rotate; a plurality of single mechanical arms, the plurality of single mechanical arms do not interfere with each other and are telescopically fixed on the rotating flange, and can follow The rotating flange rotates.
根据本发明实施例的行吊系统,能够有效提高现有建筑行吊作业效率,降低施工误差和作业成本;可在现有行吊系统中直接应用,具有结构合理、便于拆装、维护成本低,且不容易损坏的优点。The hoisting system according to the embodiment of the present invention can effectively improve the efficiency of existing building hoisting operations, reduce construction errors and operating costs; it can be directly applied in the existing hoisting system, and has a reasonable structure, easy disassembly and assembly, and low maintenance cost , And not easy to damage the advantages.
在一些实施例中,所述旋转法兰盘沿水平方向可转动地设置于所述连接件上;所述多个单机械臂设置于所述旋转法兰盘的底面,并可随所述旋转法兰盘在水平方向上转动。In some embodiments, the rotating flange is rotatably arranged on the connecting member in a horizontal direction; the plurality of single mechanical arms are arranged on the bottom surface of the rotating flange, and can rotate with the The flange rotates in the horizontal direction.
在一些实施例中,所述旋转法兰盘沿竖直方向可转动地设置于所述连接件上;所述多个单机械臂沿周向环设于所述旋转法兰盘上,并可随所述旋转法兰盘在竖直方向上转动。In some embodiments, the rotating flange is rotatably arranged on the connecting member in the vertical direction; the plurality of single mechanical arms are circumferentially arranged on the rotating flange, and can be arranged at any time. The rotating flange rotates in the vertical direction.
在一些实施例中,所述旋转法兰盘包括两盘面以及连接在两盘面之间的连接臂,所述多 个单机械臂设置在所述连接臂的周向上,所述旋转电机设置于所述旋转法兰盘一侧,驱动所述旋转法兰盘在竖直方向旋转;两个所述盘面内表面之间形成环腔,所述多个单机械臂可伸缩的设置在所述环腔内,当需要工作时,所述单机械臂伸出所述环腔,当不需要工作时,所述单机械臂缩回到环腔内。In some embodiments, the rotating flange includes two disk surfaces and a connecting arm connected between the two disk surfaces, the plurality of single mechanical arms are arranged in the circumferential direction of the connecting arm, and the rotating motor is arranged at all On one side of the rotating flange, the rotating flange is driven to rotate in the vertical direction; an annular cavity is formed between the inner surfaces of the two disk surfaces, and the plurality of single mechanical arms are telescopically arranged in the annular cavity Inside, when it needs to work, the single mechanical arm extends out of the ring cavity, and when it does not need to work, the single mechanical arm retracts into the ring cavity.
在一些实施例中,所述环腔分为多个凹槽,所述多个凹槽与所述多个单机械臂一一对应,使机械臂之间互不干涉。In some embodiments, the annular cavity is divided into a plurality of grooves, and the plurality of grooves correspond to the plurality of single robot arms one to one, so that the robot arms do not interfere with each other.
在一些实施例中,所述多个单机械臂等距安装在所述连接臂上。In some embodiments, the plurality of single robotic arms are equidistantly mounted on the connecting arm.
在一些实施例中,所述连接件为框架杆,其下端呈倒U形,使所述旋转法兰盘可枢转地被夹设在所述倒U形支架中;所述旋转电机设置于所述框架杆上驱动所述旋转法兰盘沿竖直方向旋转。In some embodiments, the connecting member is a frame rod, the lower end of which is in an inverted U shape, so that the rotating flange can be pivotably clamped in the inverted U-shaped bracket; the rotating motor is arranged in The frame rod drives the rotating flange to rotate in a vertical direction.
在一些实施例中,所述多个单机械臂均为多轴机械臂,所述每一多轴机械臂通过第一节轴臂与所述旋转法兰盘连接;所述第一节轴臂的中轴线与所述旋转法兰盘的径向存在预设角度。In some embodiments, the plurality of single robot arms are all multi-axis robot arms, and each of the multi-axis robot arms is connected to the rotating flange through a first joint shaft arm; the first joint shaft arm There is a preset angle between the central axis of and the radial direction of the rotating flange.
在一些实施例中,行吊系统包括包括一种组合臂,所述组合臂包括伸缩杆和所述多头机械臂,所述多头机械臂通过所述连接件设在所述伸缩杆上。In some embodiments, the traveling crane system includes a combined arm, the combined arm includes a telescopic rod and the multi-head robotic arm, and the multi-head robotic arm is provided on the telescopic rod through the connecting member.
在一些实施例中,所述行吊系统包括行吊大车、行吊小车以及所述组合臂,所述行吊小车可滑动设置于所述行吊大车上;所述组合臂通过伸缩杆设置于所述行吊小车上,并随所述行吊小车往复运动。In some embodiments, the traveling crane system includes a traveling crane, a traveling crane, and the combined arm. The traveling crane is slidably arranged on the traveling crane; the combined arm is passed through a telescopic rod. It is arranged on the crane trolley and reciprocates with the crane trolley.
根据上述实施例所述的行吊系统的控制方法,包括以下过程:控制行吊小车在行吊大车上滑动;在行吊小车到达指定位置后,控制伸缩杆进行伸缩;当伸缩杆伸缩到预设高度后控制需要作业的单机械臂的伸缩;控制旋转电机驱动旋转法兰盘旋转到预设角度,使对应该旋转法兰盘旋转角度的单机械臂向外伸展作业。The control method of the crane system according to the above embodiment includes the following processes: control the crane trolley to slide on the crane; after the crane trolley reaches the designated position, control the telescopic rod to expand and contract; when the telescopic rod is extended to After the height is preset, it controls the expansion and contraction of the single robotic arm that needs to be operated; controls the rotating motor to drive the rotating flange to rotate to a preset angle, so that the single robotic arm corresponding to the rotation angle of the rotating flange extends outward.
根据本发明实施例的行吊系统的控制方法,能够有效提高现有建筑行吊作业效率,降低施工误差和作业成本;可在现有行吊系统中直接应用,具有结构合理、便于拆装、维护成本低,且不容易损坏的优点。The control method of the crane system according to the embodiment of the present invention can effectively improve the crane operation efficiency of existing buildings, reduce construction errors and operating costs; it can be directly applied to the existing crane system, has a reasonable structure, is easy to disassemble, and The advantages of low maintenance cost and not easy to damage.
在一些实施例中,当需要多个单机械臂进行操作时,旋转电机控制多个单机械臂伸展协同作业。In some embodiments, when multiple single robotic arms are required to operate, the rotating motor controls the multiple single robotic arms to extend and cooperate.
在一些实施例中,在多个单机械臂伸展同时进行作业操作时,先判断多个单机械臂之间的优选级;其中,最优先级单机械臂为承载力最大的单机械臂。In some embodiments, when multiple single robotic arms extend and perform work operations at the same time, the priority among the multiple single robotic arms is first determined; among them, the single robotic arm with the highest priority is the single robotic arm with the largest bearing capacity.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The additional aspects and advantages of the present invention will be partly given in the following description, and part of them will become obvious from the following description, or be understood through the practice of the present invention.
附图说明Description of the drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1为本发明可选实施的爬吊装置在建筑施工时的示意图。Fig. 1 is a schematic diagram of an optional climbing device of the present invention during construction.
图2为本发明一个可选实施的爬吊装置的示意图。Figure 2 is a schematic diagram of an optional climbing device of the present invention.
图3为本发明另一个可选实施的爬吊装置的示意图。Fig. 3 is a schematic diagram of another optional climbing device of the present invention.
图4为图2中A处所指的第一行吊轨道的截图放大图(括号标号示出了第二行吊轨道的相对应结构)。Fig. 4 is an enlarged view of a screenshot of the first row of hoisting rails referred to at A in Fig. 2 (the brackets indicate the corresponding structure of the second row of hoisting rails).
图5为本发明可选的行吊小车部分放大结构示意图。Figure 5 is a partially enlarged schematic diagram of the optional crane trolley of the present invention.
图6为本发明可选的爬架系统在建筑物上的示意图。Figure 6 is a schematic diagram of the optional climbing frame system of the present invention on a building.
图7为本发明可选的多功能机械臂连接示意图。Fig. 7 is a schematic diagram of the connection of an optional multifunctional mechanical arm of the present invention.
图8为本发明可选的多功能机械臂立体图。Figure 8 is a perspective view of an optional multifunctional mechanical arm of the present invention.
图9为本发明可选的多功能机械臂主视图。Figure 9 is a front view of an optional multifunctional mechanical arm of the present invention.
图10为本发明可选的多功能机械臂侧视图。Figure 10 is a side view of an optional multifunctional mechanical arm of the present invention.
图11为本发明可选的多功能机械臂俯视图。Figure 11 is a top view of an optional multifunctional mechanical arm of the present invention.
图12为本发明可选的多功能机械臂仰视图。Figure 12 is a bottom view of an optional multifunctional mechanical arm of the present invention.
图13为本发明可选的多功能机械臂在垂直面旋转示意图。Figure 13 is a schematic diagram of the optional multifunctional mechanical arm of the present invention rotating in a vertical plane.
图14为本发明可选的多功能机械臂绕电机轴转动示意图。Figure 14 is a schematic diagram of the optional multifunctional mechanical arm rotating around the motor shaft of the present invention.
图15为本发明优选的喷淋部和顶棚部分的结构示意图。Fig. 15 is a schematic view of the structure of the preferred spray part and ceiling part of the present invention.
图16为本发明可选的爬架系统的爬升控制方法流程示意图。Fig. 16 is a schematic flow chart of the climbing control method of the optional climbing frame system of the present invention.
图17为本发明可选的控制行吊大车和行吊小车行驶方法的流程示意图。Fig. 17 is a schematic flowchart of an optional method for controlling the traveling of a crane and a crane according to the present invention.
图18为本发明可选的控制伸缩杆移动的流程示意图。Fig. 18 is a schematic diagram of an optional control flow of the telescopic rod of the present invention.
图19为爬吊装置的传力方式示意图。Figure 19 is a schematic diagram of the force transmission mode of the climbing device.
图20为一种单横梁的爬吊装置结构示意图。Figure 20 is a schematic structural diagram of a single-beam climbing device.
图21为另一种单横梁的爬吊装置结构示意图。Figure 21 is a schematic structural diagram of another single-beam climbing device.
图22为一种单横梁的爬吊装置控制流程示意图。Figure 22 is a schematic diagram of the control flow of a single-beam climbing device.
图23为另一种单横梁的爬吊装置控制流程示意图。Fig. 23 is a schematic diagram of the control flow of another single-beam climbing device.
图24为一种多行吊系统结构示意图。Figure 24 is a schematic diagram of the structure of a multi-row crane system.
图25为另一种多行吊系统结构示意图。Figure 25 is a schematic diagram of another multi-row crane system structure.
图26为一种多行吊系统控制流程示意图。Figure 26 is a schematic diagram of the control flow of a multi-row crane system.
图27为另一种多行吊系统控制流程示意图。Figure 27 is a schematic diagram of the control flow of another multi-row crane system.
图28为一种实施例的爬吊装置整体示意图。Fig. 28 is an overall schematic diagram of a climbing device according to an embodiment.
图29为图28所提供的一种爬吊装置结构示意图。Fig. 29 is a schematic diagram of the structure of the climbing device provided in Fig. 28.
图30为图28所提供的一种爬吊装置结构示意图(未包含水平导轨)。Fig. 30 is a schematic structural diagram of the climbing device provided in Fig. 28 (horizontal guide rail is not included).
图31为另一实施例的爬吊装置整体示意图。Fig. 31 is an overall schematic diagram of a climbing device of another embodiment.
图32为图31所提供的一种爬吊装置结构示意图。Fig. 32 is a schematic structural diagram of the climbing device provided in Fig. 31.
图33为图31所提供的一种爬吊装置结构示意图(未包含水平导轨)。Figure 33 is a schematic structural diagram of the climbing device provided in Figure 31 (without horizontal guide rails).
图34为图31所提供的伸缩杆及机械臂结构连接示意图。Fig. 34 is a schematic diagram of the structure connection between the telescopic rod and the mechanical arm provided in Fig. 31.
图35为图31所提供的一种爬吊装置整体主视图。Figure 35 is an overall front view of the climbing device provided in Figure 31.
图36为图31所提供的一种爬吊装置结构主视图。Figure 36 is a front view of the structure of the climbing device provided in Figure 31.
图37为图31所提供的一种爬吊装置整体侧视图。Fig. 37 is an overall side view of the climbing device provided in Fig. 31.
图38为图31所提供的一种爬吊装置结构主视图(含水平导轨)。Figure 38 is a front view (including horizontal guide rails) of a climbing device structure provided in Figure 31.
图39为图37沿F-F方向剖视图。Fig. 39 is a cross-sectional view of Fig. 37 along the F-F direction.
图40为图39中爬吊装置结构示意图。Figure 40 is a schematic diagram of the structure of the climbing device in Figure 39.
图41为图39中伸缩杆及机械臂结构连接示意图。Figure 41 is a schematic diagram of the structure connection between the telescopic rod and the mechanical arm in Figure 39.
附图标记:Reference signs:
爬吊装置1000、建筑物2000、 Climbing device 1000, building 2000,
爬架系统100、 Climbing frame system 100,
支撑立柱1、支撑立柱排10、第一支撑立柱排11、第二支撑立柱排12、Supporting column 1, supporting column row 10, first supporting column row 11, second supporting column row 12,
主框架结构2、前侧框架21、后侧框架22、内立杆202、外立杆203、横杆204、腹杆205、水平支撑结构206、密封翻板207、上吊点213、下吊点214、脚手板217、防护外网218、作业层护栏219、 Main frame structure 2, front side frame 21, rear side frame 22, inner vertical rod 202, outer vertical rod 203, cross rod 204, web rod 205, horizontal support structure 206, sealing flap 207, upper hanging point 213, lower hanging point 214, scaffolding board 217, protective outer net 218, working layer guardrail 219,
升降导轨3、Lifting rail 3.
升降机构4、电动葫芦41、线缆42、Lifting mechanism 4, electric hoist 41, cable 42,
第一地撑立柱51、第二地撑立柱52、The first ground support column 51, the second ground support column 52,
防倾覆装置6、防坠装置65、防坠杆651、 Anti-overturning device 6, anti-falling device 65, anti-falling bar 651,
附墙支座7、Attached wall support 7.
行吊系统200、Hanging system 200,
第一行吊轨道210、第一承轨梁211、第一导轨212、水平导轨20、The first row of hanging rails 210, the first rail beam 211, the first rail 212, the horizontal rail 20,
第二行吊轨道220、第二承轨梁221、第二导轨222、The second row of hanging rail 220, the second rail beam 221, the second guide rail 222,
行吊大车230、横梁231、移动导轨232、大车电机233、第一移动部234、第二移动部235、 Crane crane 230, cross beam 231, moving guide rail 232, crane motor 233, first moving part 234, second moving part 235,
行吊小车240、移动小车241、车体2411、车轮2412、 Crane trolley 240, mobile trolley 241, car body 2411, wheels 2412,
起重机构250、吊钩251、起重电机252、铁链253、 Crane structure 250, hook 251, lifting motor 252, iron chain 253,
连接杆260、 Connecting rod 260,
伸缩杆270、支座273、底座274、 Telescopic rod 270, support 273, base 274,
机械臂28、多功能机械臂280、第一机械臂281、第二机械臂282、第三机械臂283、第四机械臂284、第一电机轴2851、第二电机轴2861、 Robot arm 28, multi-function robot arm 280, first robot arm 281, second robot arm 282, third robot arm 283, fourth robot arm 284, first motor shaft 2851, second motor shaft 2861
第一连接单元291、第二连接单元292、外接端口单元293、走线通道或数据接口294、螺栓孔295、The first connection unit 291, the second connection unit 292, the external port unit 293, the wiring channel or data interface 294, the bolt hole 295,
08、多头机械臂;081、旋转法兰盘;082、单机械臂;0821、第一单机械臂;0822、第二单机械臂;0823、第三单机械臂;083、旋转电机;084、盘面;085、框架杆;086、环腔;功能部件600、08. Multi-head robotic arm; 081, rotating flange; 082, single robotic arm; 0821, first single robotic arm; 0822, second single robotic arm; 0823, third single robotic arm; 083, rotating motor; 084, Disk surface; 085, frame rod; 086, ring cavity; functional parts 600,
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary, and are only used to explain the present invention, but should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the accompanying drawings. The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a reference to the present invention. limits. In addition, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
下面参考图1-图15描述根据本发明实施例的爬吊装置1000的结构。The structure of the climbing device 1000 according to the embodiment of the present invention will be described below with reference to FIGS. 1 to 15.
根据本发明实施例的爬吊装置1000,如图1所示,包括:爬架系统100和行吊系统200,爬架系统100设于建筑物2000的地面层或建楼层上,行吊系统200通过支撑立柱1设于爬架系统100上。The climbing crane device 1000 according to the embodiment of the present invention, as shown in FIG. 1, includes a climbing frame system 100 and a crane system 200. The climbing frame system 100 is set on the ground floor or floor of a building 2000, and the crane system 200 It is set on the climbing frame system 100 through the supporting column 1.
在一些实施例中,爬架系统100可以独立于行吊系统200使用,即爬架系统100上可以 不设置行吊系统200,爬架系统100作为建筑机械施工的工作平台,在升降时带动整个建筑机械升降。爬架系统100用于围绕建筑物2000设置,根据需要,例如当需要修整建筑物2000墙面时,可只在建筑物2000的一面、二面、或三面设置爬架系统100,也可以在建筑物2000全部外侧面上设置爬架系统100。爬架系统100通常根据建筑物2000的长度进行定制或选用。围绕建筑物2000的爬架系统100可以为整体爬架,如图1中显示了环绕建筑物2000的一个整体爬架结构。围绕建筑物2000的爬架系统100也可以分成多个爬架单元,例如当某建筑物2000上仅一面需要设置爬架系统100,但是该面上可以采用多个爬架单元组成一个爬架系统100。每个爬架单元虽然可以独立升降,但是在实际施工中多个爬架单元需要协同操作。例如一栋建筑物2000上,其纵向面上可以只用一个爬架单元,其横向面上可以采用多个爬架单元沿横向组合使用,即多个爬架单元协向操作。还例如在高度方向上爬架系统100可以分成多个爬架单元,且多个爬架单元协向操作。In some embodiments, the climbing frame system 100 can be used independently of the crane system 200, that is, the climbing frame system 100 may not be provided with the crane system 200. The climbing frame system 100 serves as a working platform for construction machinery and drives the entire Construction machinery lifting. The climbing frame system 100 is used to set up around the building 2000. According to requirements, for example, when the wall of the building 2000 needs to be repaired, the climbing frame system 100 can be set on only one, two, or three sides of the building 2000, or in the building A climbing frame system 100 is provided on all outer surfaces of the object 2000. The climbing frame system 100 is usually customized or selected according to the length of the building 2000. The climbing frame system 100 surrounding the building 2000 may be an integral climbing frame. As shown in FIG. 1, an integral climbing frame structure surrounding the building 2000 is shown. The climbing frame system 100 surrounding the building 2000 can also be divided into multiple climbing frame units. For example, when only one side of a certain building 2000 needs to be provided with the climbing frame system 100, multiple climbing frame units can be used on this surface to form a climbing frame system. 100. Although each climbing frame unit can be lifted and lowered independently, multiple climbing frame units need to be operated cooperatively in actual construction. For example, on a building 2000, only one climbing frame unit can be used on its longitudinal plane, and multiple climbing frame units can be used in combination along the horizontal direction on its horizontal plane, that is, multiple climbing frame units are operated in a coordinated manner. For example, in the height direction, the climbing frame system 100 can be divided into multiple climbing frame units, and the multiple climbing frame units are operated in coordination.
在一些实施例中,如图6所示,爬架系统100包括:主框架结构2、升降导轨3和升降机构4。升降导轨3适于固定在建筑物2000上,用作主框架结构2爬升的轨道,主框架结构2通过升降机构4沿升降导轨3爬升。In some embodiments, as shown in FIG. 6, the climbing frame system 100 includes: a main frame structure 2, a lifting rail 3 and a lifting mechanism 4. The lifting rail 3 is suitable for being fixed on the building 2000 and used as a track for the main frame structure 2 to climb. The main frame structure 2 climbs along the lifting rail 3 through the lifting mechanism 4.
图6示出爬架系统100设有多层结构,以最下面一层为例,包括:包括:内立杆202、外立杆203、横杆204、水平支撑结构206(纵杆),其中横杆204连接内立杆202和外立杆203,水平支撑结构206(纵杆)在纵向方向上连接横杆204,由内、外立杆202,203、横杆204、水平支撑结构206(纵杆)组成一个长方形框架结构,长方形框架结构底部可铺设脚手板217,另外还设置有加强用腹杆205。另外可设置密封翻板207、作业层护栏219、防护外网218。Figure 6 shows that the climbing frame system 100 is provided with a multi-layer structure. Taking the bottom layer as an example, it includes: an inner vertical rod 202, an outer vertical rod 203, a cross rod 204, and a horizontal support structure 206 (longitudinal rod). The crossbar 204 connects the inner vertical rod 202 and the outer vertical rod 203, and the horizontal support structure 206 (longitudinal rod) connects the horizontal rod 204 in the longitudinal direction. The horizontal support structure 206 is composed of the inner and outer vertical rods 202 and 203, the horizontal rod 204, and the horizontal support structure 206 ( The longitudinal rods) form a rectangular frame structure. The bottom of the rectangular frame structure can be laid with a scaffold board 217, and a reinforcing web rod 205 is also provided. In addition, a sealing flap 207, a working layer guardrail 219, and a protective outer net 218 can be provided.
升降导轨3作为爬架系统100整体爬升的轨道,可选采用槽钢和圆钢的组合钢质材料,升降导轨3采用螺栓结构固定在建筑物2000上,使爬架系统100通过升降导轨3实现上下滑动。The lifting rail 3 is used as the overall climbing track of the climbing frame system 100, and the combined steel material of channel steel and round steel can be selected. The lifting rail 3 is fixed on the building 2000 with a bolt structure, so that the climbing frame system 100 is realized by the lifting rail 3. Swipe up and down.
在一些具体实施例中,如图5所示,升降机构4为电动葫芦41,电动葫芦41连接有线缆42,线缆42的一端通过附墙支座7固定在建筑物2000墙体上,线缆42的另一端固定在主框架结构2上。In some specific embodiments, as shown in FIG. 5, the lifting mechanism 4 is an electric hoist 41, and the electric hoist 41 is connected with a cable 42. One end of the cable 42 is fixed on the wall of the building 2000 through the wall-attached support 7. The other end of the cable 42 is fixed to the main frame structure 2.
可选地,部分附墙支座7上设有上吊点213,爬架系统100底部对应设有下吊点214,上吊点213和下吊点214之间设有线缆42,线缆42可通过升降机构4如电动葫芦41或液压机进行提升和下降。Optionally, part of the wall-attached support 7 is provided with an upper hanging point 213, the bottom of the climbing frame system 100 is correspondingly provided with a lower hanging point 214, and a cable 42 is provided between the upper hanging point 213 and the lower hanging point 214. The cable 42 can be The lifting and lowering are carried out by a lifting mechanism 4 such as an electric hoist 41 or a hydraulic press.
可选的,如图6所示,本发明还设有摩擦式防坠装置65,其包括防坠杆651,用于爬架系统100发生下坠时,对爬架系统100进行摩擦式支撑,减缓下坠,直至下坠停止。Optionally, as shown in FIG. 6, the present invention is also provided with a friction type anti-dropping device 65, which includes an anti-dropping bar 651, which is used to frictionally support the climbing frame system 100 when the climbing frame system 100 falls to slow down Fall down until the fall stops.
此外,本发明还设置附墙支座7作为爬架系统100与建筑物2000的连接构件,起到卸 荷防倾覆作用,可选采用槽钢和圆钢的组合钢质材料。附墙支座7一般通过机械方式与剪力墙进行连接,亦可与楼板进行机械连接。In addition, the present invention also provides a wall-attached support 7 as a connecting member between the climbing frame system 100 and the building 2000, which plays a role of unloading and preventing overturning, and a combined steel material of channel steel and round steel can be selected. The wall-attached support 7 is generally connected to the shear wall mechanically, and can also be mechanically connected to the floor slab.
进一步地,为了保证爬架系统100的稳定性,爬架系统100还可设有防倾覆装置6。防倾覆装置6包括防倾杆和卡接机构,防倾杆固定于爬架系统100的某些结构上(例如主框架结构2、支撑立柱1等)。卡接机构一端为环状部且套接于防倾杆上,卡接机构的另一端通过附墙支座7固定在建筑物2000上。当爬架系统100爬升时,防倾杆通过环状部向上滑动,滑动过程中防止爬架系统100倾覆。Further, in order to ensure the stability of the climbing frame system 100, the climbing frame system 100 may also be provided with an anti-overturning device 6. The anti-overturning device 6 includes an anti-roll bar and a clamping mechanism, and the anti-roll bar is fixed on certain structures of the climbing frame system 100 (for example, the main frame structure 2, the supporting column 1, etc.). One end of the clamping mechanism is an annular part and is sleeved on the anti-roll bar, and the other end of the clamping mechanism is fixed on the building 2000 through the wall-attached support 7. When the climbing frame system 100 climbs, the anti-roll bar slides upward through the ring portion to prevent the climbing frame system 100 from overturning during the sliding process.
在一些实施例中,如图1-图3所示,行吊系统200包括第一行吊轨道210、第二行吊轨道220、行吊大车230和行吊小车240,行吊大车230架设在第一行吊轨道210和第二行吊轨道220之间,行吊大车230可沿第一行吊轨道210、第二行吊轨道220运动,以调节行吊系统200施工的横向距离。行吊小车240设在行吊大车230上并可沿行吊大车230表面往复运动。In some embodiments, as shown in FIGS. 1 to 3, the crane system 200 includes a first row of crane rails 210, a second row of crane rails 220, a crane 230 and a crane 240, and the crane 230 Set up between the first row of hoisting rails 210 and the second row of hoisting rails 220, the hoisting cart 230 can move along the first row of hoisting rails 210 and the second row of hoisting rails 220 to adjust the lateral distance of the hoisting system 200 in construction . The crane trolley 240 is installed on the crane 230 and can reciprocate along the surface of the crane 230.
具体地,行吊小车240可沿行吊大车230的内表面或外表面滑动,以调节行吊系统200施工的纵向距离;采用上述方案,通过将行吊系统200设置于爬架系统100上,这样能够合理利用爬架系统100起到支撑行吊的作用,节省成本,并且该结构稳定性较高,方便施工作业。Specifically, the crane trolley 240 can slide along the inner surface or the outer surface of the crane 230 to adjust the longitudinal distance of the crane system 200; using the above solution, the crane system 200 is installed on the climbing frame system 100 In this way, the climbing frame system 100 can be reasonably used to support the crane, which saves costs, and the structure has high stability and is convenient for construction operations.
本发明通过设置可以在行吊系统200导轨上移动的行吊大车230和可以在横梁231上移动的行吊小车240,配合行吊小车240上的钢丝绳电葫芦实现在空间上灵活吊装物料的效果,且定位效果好。In the present invention, the crane 230 that can move on the guide rail of the crane system 200 and the crane trolley 240 that can move on the beam 231 are arranged, and the wire rope electric hoist on the crane trolley 240 realizes the flexible lifting of materials in space. The effect, and the positioning effect is good.
如图2和图3所示,第一行吊轨道210支撑在第一支撑立柱排11上,第二行吊轨道220支撑在第二支撑立柱排12上,行吊大车230架设在第一行吊轨道210和第二行吊轨道220之间,行吊大车230可沿第一行吊轨道210、第二行吊轨道220运动,行吊小车240设置在行吊大车230上并可沿行吊大车230运动的行吊小车240,行吊小车240用于外接功能部件600。As shown in Figures 2 and 3, the first row of hoisting rails 210 is supported on the first supporting column row 11, the second row of hoisting rails 220 is supported on the second supporting column row 12, and the crane 230 is erected on the first row of supporting columns. Between the hoisting rail 210 and the second hoisting rail 220, the hoisting cart 230 can move along the first hoisting rail 210 and the second hoisting rail 220, and the hoisting trolley 240 is arranged on the hoisting hoist 230. The crane trolley 240 moves along the crane 230, and the crane trolley 240 is used to connect the functional component 600.
具体地,第一行吊轨道210、第二行吊轨道220平行设置,行吊小车240可沿垂直于第一行吊轨道210、第二行吊轨道220的方向运行。通过上述设置,可行实现行吊大车230的整体左右横向移动,行吊小车240实现纵向移动,结合后文的爬架系统100,即行吊小车240可实现三维全方位移动。Specifically, the first row of hoisting rails 210 and the second row of hoisting rails 220 are arranged in parallel, and the hoisting trolley 240 can run in a direction perpendicular to the first row of hoisting rails 210 and the second row of hoisting rails 220. Through the above arrangement, it is feasible to realize the overall horizontal movement of the crane 230, and the crane 240 realizes longitudinal movement. In combination with the climbing frame system 100 described later, the crane 240 can realize three-dimensional omnidirectional movement.
每个支撑立柱排10包括多条支撑立柱1,支撑立柱1沿竖直方向固定设置于在建楼层的某一中间楼层上,这样使得·整个爬吊装置可以利用地面和建筑来起到支撑的作用,提高稳固性。Each supporting column row 10 includes a plurality of supporting columns 1, and the supporting columns 1 are fixedly arranged on an intermediate floor of the floor under construction along the vertical direction, so that the entire climbing device can be supported by the ground and the building Function to improve stability.
在一些实施例中,如图1-图3所示,行吊大车230包括横梁231、第一移动部234、第 二移动部235,横梁231上设置有移动导轨232,第一移动部234和第二移动部235分别设置在横梁231两侧,第一移动部234和第二移动部235分别可行走地设置于第一行吊轨道210和第二行吊轨道220上。行吊小车240包括移动小车241,移动小车241可行走地设置在移动导轨232上。可选地,横梁231的前后两端装设有第一车轮、第二车轮,第一车轮、第二车轮分别构成第一移动部234、第二移动部235。In some embodiments, as shown in FIGS. 1 to 3, the crane 230 includes a beam 231, a first moving part 234, and a second moving part 235. The beam 231 is provided with a moving guide 232, and the first moving part 234 The second moving part 235 and the second moving part 235 are respectively disposed on both sides of the cross beam 231, and the first moving part 234 and the second moving part 235 are respectively disposed on the first row of hanging rails 210 and the second row of hanging rails 220 to be walkable. The crane trolley 240 includes a mobile trolley 241, and the mobile trolley 241 is disposed on the movable guide rail 232 so as to walk. Optionally, a first wheel and a second wheel are installed at the front and rear ends of the cross beam 231, and the first wheel and the second wheel constitute a first moving part 234 and a second moving part 235 respectively.
在一些实施例中,行吊大车230包括大车电机233,大车电机233与第一移动部234和/或与第二移动部235驱动连接。行吊小车240包括小车电机,小车电机设置在移动小车241上以驱动移动小车241行走。大车电机233和小车电机为三合一马达,三合一马达也称三合一减速器,是集减速器、电动机和制动器功能为一体的部件,小车电机较为可选的位置是设置在车体2411内。In some embodiments, the crane 230 includes a crane motor 233, which is drivingly connected to the first moving part 234 and/or to the second moving part 235. The crane car 240 includes a car motor, and the car motor is arranged on the mobile car 241 to drive the mobile car 241 to walk. The trolley motor 233 and the trolley motor are three-in-one motors. The three-in-one motor is also called three-in-one reducer. It is a component that integrates the functions of reducer, motor and brake. The more optional position for the trolley motor is to set it in the car. Inside the body 2411.
大车电机233在第一移动部234侧驱动使第一移动部234和第二移动部235沿着第一行吊轨道210和第二行吊轨道220移动。The cart motor 233 drives the first moving part 234 to move the first moving part 234 and the second moving part 235 along the first row of hoisting rails 210 and the second row of hoisting rails 220.
具体地,第一移动部234和第二移动部235分别卡接在第一行吊轨道210和第二行吊轨道220上,移动小车241卡接在移动导轨232上。Specifically, the first moving part 234 and the second moving part 235 are respectively clamped on the first row of hoisting rails 210 and the second row of hoisting rails 220, and the moving trolley 241 is clamped on the moving guide rail 232.
移动小车241卡接在移动导轨232上,小车电机驱动移动小车241使移动小车241并可以沿着移动导轨232移动。The moving trolley 241 is clamped on the moving guide rail 232, and the moving trolley 241 is driven by the trolley motor so that the moving trolley 241 can move along the moving guide rail 232.
可选地,横梁231为型钢制成的钢架,钢架两端分别设有第一移动部234、第二移动部235,该第一移动部234、第二移动部235可以是滑轮或滑块,第一移动部234、第二移动部235具有与第一行吊轨道210、第二行吊轨道220相互适配滑动的作用,便于行吊大车230水平滑动调节。Optionally, the cross beam 231 is a steel frame made of section steel. The two ends of the steel frame are respectively provided with a first moving part 234 and a second moving part 235. The first moving part 234 and the second moving part 235 may be pulleys or sliding wheels. Blocks, the first moving part 234 and the second moving part 235 have the function of mutually adapting and sliding with the first row of hoisting rails 210 and the second row of hoisting rails 220, which facilitates the horizontal sliding adjustment of the hoisting cart 230.
为了适应各种建筑施工场景,提高行吊装置的适用范围,横梁231为单梁形式、双梁形式或空腹衍架梁其中的一种。横梁231的长度可根据轨道的宽度任意调节。In order to adapt to various building construction scenarios and increase the application range of the crane device, the cross beam 231 is in one of a single beam form, a double beam form or a hollow truss beam. The length of the beam 231 can be adjusted arbitrarily according to the width of the track.
在一些实施例中,如图3和图5所示,行吊小车240骑设在行吊大车230上,这种连接方式使行吊小车240的运动更加稳定,防止翻车。In some embodiments, as shown in FIGS. 3 and 5, the crane trolley 240 is mounted on the crane 230. This connection method makes the movement of the crane trolley 240 more stable and prevents the overturning.
具体地,移动小车241包括车体2411和车轮2412,车体2411的截面为倒U形,车轮2412设置在车体2411的凹槽内顶部,移动小车241骑设在横梁231上,且车轮2412配合在移动导轨232上。使移动小车241在横梁231上的运动更加稳定,不会产生脱落的状况。Specifically, the mobile trolley 241 includes a car body 2411 and wheels 2412. The cross section of the car body 2411 is inverted U-shaped. The wheels 2412 are arranged on the top of the groove of the car body 2411. The mobile trolley 241 rides on the cross beam 231, and the wheels 2412 Fits on the moving guide 232. The movement of the mobile trolley 241 on the cross beam 231 is more stable, and it will not fall off.
可选地,横梁231与第一移动部234之间为可拆卸连接,横梁231与第二移动部235之间为可拆卸连接。横梁231上设置有移动导轨232,横梁231两端连接的第一车轮和第二车轮可以拆卸,并更换新的横梁231,横梁231的长度可根据建筑施工过程中的需求定制。Optionally, the cross beam 231 and the first moving part 234 are detachably connected, and the cross beam 231 and the second moving part 235 are detachably connected. The cross beam 231 is provided with a movable guide 232, the first wheel and the second wheel connected at both ends of the cross beam 231 can be disassembled and replaced with a new cross beam 231. The length of the cross beam 231 can be customized according to the requirements in the construction process.
在一些实施例中,如图4所示,第一行吊轨道210包括第一承轨梁211和设置在第一承轨梁211上的第一导轨212;第二行吊轨道220包括第二承轨梁221和设置在第二承轨梁 221上的第二导轨222;第一承轨梁211和第二承轨梁221均由工字钢梁或槽钢制成。In some embodiments, as shown in FIG. 4, the first row of hanging rails 210 includes a first rail beam 211 and a first guide rail 212 provided on the first rail beam 211; the second row of hanging rails 220 includes a second rail The supporting rail beam 221 and the second guide rail 222 arranged on the second supporting rail beam 221; the first supporting rail beam 211 and the second supporting rail beam 221 are both made of I-beam or channel steel.
在一些实施例中,第一行吊轨道210、第二行吊轨道220的内侧、行吊大车230的底面均设置有喷淋系统410,喷淋系统410包括水管411和若干个喷淋头412。为使建筑施工更加方便,行吊轨道内侧和横梁231底面均设置有喷淋系统410。In some embodiments, the first row of hoisting rails 210, the inner side of the second row of hoisting rails 220, and the bottom surface of the crane 230 are provided with a spray system 410, and the spray system 410 includes a water pipe 411 and a number of spray heads. 412. In order to make building construction more convenient, a spray system 410 is provided on the inner side of the crane rail and the bottom surface of the beam 231.
可选地,喷淋头412的间距为0.8米至1.5米之间。喷淋系统410帮助在建筑施工时补充水分,使施工更加方便。Optionally, the spacing of the shower heads 412 is between 0.8 meters and 1.5 meters. The sprinkler system 410 helps to replenish water during construction, making construction more convenient.
一些实施例中,行吊系统200导轨外侧设置有可开启或关闭的顶棚420。可选地,第一行吊轨道210、第二行吊轨道220的外侧设置有可开启或关闭的顶棚420。In some embodiments, a ceiling 420 that can be opened or closed is provided on the outer side of the guide rail of the traveling crane system 200. Optionally, a ceiling 420 that can be opened or closed is provided on the outer side of the first row of hanging rails 210 and the second row of hanging rails 220.
为了增加行吊系统200的安全性能,行吊大车230上设置有安全钩,例如横梁231上设置安全钩。在行吊系统200正常工作时,安全钩与第一行吊轨道210、第二行吊轨道220均不接触。当第一导轨212和第二导轨222之间产生2厘米及以上的高度差时,安全钩倾斜并勾住第一行吊轨道210和第二行吊轨道220中至少一个。In order to increase the safety performance of the crane system 200, the crane 230 is provided with a safety hook, for example, a safety hook is provided on the beam 231. When the crane system 200 is working normally, the safety hooks are not in contact with the first crane rail 210 and the second crane rail 220. When a height difference of 2 cm or more occurs between the first rail 212 and the second rail 222, the safety hook inclines and hooks at least one of the first row of suspension rails 210 and the second row of suspension rails 220.
可选地,行吊系统200还包括报警装置,当安全钩倾斜时,报警装置发出报警信号。Optionally, the crane system 200 further includes an alarm device, and when the safety hook is tilted, the alarm device sends out an alarm signal.
在一些实施例中,行吊系统200还包括有避雷装置,避雷装置设置在行吊大车230上。In some embodiments, the crane system 200 further includes a lightning protection device, and the lightning protection device is arranged on the crane truck 230.
在一些实施例中,如图2所示,行吊小车240上设置有起重机构250,起重机构250包括吊钩251和起重电机252,吊钩251与起重电机252连接以实现更灵活的吊运。起重电机252固定设置于行吊小车240上,并可随行吊小车240往复滑动,并通过铁链253与吊钩251连接,这样通过起重电机252即可带动吊钩251升降运动,从而实现吊钩251施工作业,特别是吊取物料。较为可选的实施例是吊钩251与起重电机252采用钢丝电葫芦代替。利用起重机构250吊升物料,实现物料在竖向上的运输,通过行吊大车230和行吊小车240的移动实现物料在平面上的移动,使物料运输的位置更加准确。In some embodiments, as shown in FIG. 2, a crane structure 250 is provided on the crane 240. The crane structure 250 includes a hook 251 and a lifting motor 252, and the hook 251 is connected to the lifting motor 252 to achieve more Flexible lifting. The hoisting motor 252 is fixedly arranged on the hoisting trolley 240, and can slide back and forth with the hoisting trolley 240, and is connected to the hook 251 through an iron chain 253, so that the hoisting motor 252 can drive the hook 251 to move up and down, thereby achieving The hook 251 is used for construction work, especially for lifting materials. A more optional embodiment is that the hook 251 and the lifting motor 252 are replaced by a wire electric hoist. The crane structure 250 is used to lift the materials to realize the vertical transportation of the materials, and the movement of the crane 230 and the crane 240 can realize the movement of the materials on the plane, so that the position of the material transportation is more accurate.
在一些实施例中,行吊大车230和行吊小车240的运动方向关系为X、Y坐标轴向关系,行吊大车230的运动方向与行吊小车240的运动方向相互垂直,从而实现水平坐标系上的距离调节。In some embodiments, the movement direction relationship between the crane 230 and the crane 240 is an axial relationship of X and Y coordinates, and the movement direction of the crane 230 and the movement direction of the crane 240 are perpendicular to each other, thereby achieving Adjust the distance on the horizontal coordinate system.
在一些实施例中,功能部件600可用于行吊施工,并根据不同目的可以外接建筑用机器人。建筑用机器人为单纯的机械手或带有机械臂的机械手或带有机械臂、机械手的智能机器人,建筑用机器人也可采用现有技术公开的机器人结构,例如整平机器人、抹平机器人、绑扎机器人、抓取机器人、刮平机器人等In some embodiments, the functional component 600 can be used for crane construction, and can be connected to a construction robot according to different purposes. The construction robot is a simple manipulator or a manipulator with a manipulator arm or an intelligent robot with a manipulator arm and a manipulator. The construction robot can also adopt the robot structure disclosed in the prior art, such as a leveling robot, a smoothing robot, and a lashing robot. , Grabbing robot, scraping robot, etc.
在一些实施例中,功能部件600为钢筋绑扎机械手、铝模板安装机械手或地面磨平机械手其中的一种。机器人可以是整平机器人、抹平机器人、绑扎机器人、抓取机器人、刮平机器人等。In some embodiments, the functional component 600 is one of a steel bar binding manipulator, an aluminum template installation manipulator, or a ground smoothing manipulator. The robot can be a leveling robot, a smoothing robot, a lashing robot, a grasping robot, a leveling robot, etc.
在一些实施例中,如图3所示,功能部件600通过连接杆260连接在行吊小车240上。In some embodiments, as shown in FIG. 3, the functional component 600 is connected to the crane trolley 240 via a connecting rod 260.
在一些实施例中,如图2所示,功能部件600通过伸缩杆270连接在行吊小车240上。具体地,伸缩杆270在竖起方向上可伸缩,伸缩杆270为直角坐标杆,该直角坐标杆具有坐标补偿的作用。In some embodiments, as shown in FIG. 2, the functional component 600 is connected to the crane trolley 240 via a telescopic rod 270. Specifically, the telescopic rod 270 is telescopic in the vertical direction, and the telescopic rod 270 is a rectangular coordinate rod, which has a coordinate compensation function.
具体地,为使物料运输更加稳定,位置更加精准,行吊小车240上设置有可以在竖向上伸缩的伸缩杆270,伸缩杆270的上端固定在移动小车241上,伸缩杆270下方连接有机械手或直接连接功能部件600。伸缩杆270上设置有刻度线,机械手用于运输物料更加稳定,通过伸缩杆270连接机械手,用于微调物料在竖向上的移动距离,使物料运输的位置更加准确。·Specifically, in order to make the material transportation more stable and the position more precise, the crane 240 is provided with a telescopic rod 270 that can be vertically extended. The upper end of the telescopic rod 270 is fixed on the mobile trolley 241, and a manipulator is connected under the telescopic rod 270 Or directly connect the functional component 600. The telescopic rod 270 is provided with a scale line, and the manipulator is used to transport materials more stably. The manipulator is connected through the telescopic rod 270 to fine-tune the moving distance of the material in the vertical direction to make the material transportation position more accurate. ·
本发明行吊小车240用于连接功能部件600的方式可以有多钟:There are many ways for the crane 240 of the present invention to connect the functional components 600:
在一些实施例中,行吊小车240上设有连接杆260,功能部件600直接连接在连接杆260上,或者功能部件600通过多功能机械臂280连接在连接杆260上。In some embodiments, the traveling trolley 240 is provided with a connecting rod 260, and the functional component 600 is directly connected to the connecting rod 260, or the functional component 600 is connected to the connecting rod 260 through a multifunctional mechanical arm 280.
在一些实施例中,行吊小车240上设有伸缩杆270,功能部件600直接连接在伸缩杆270上,或者功能部件600通过多功能机械臂280连接在伸缩杆270上。In some embodiments, the crane 240 is provided with a telescopic rod 270, and the functional component 600 is directly connected to the telescopic rod 270, or the functional component 600 is connected to the telescopic rod 270 through a multifunctional mechanical arm 280.
在一些实施例中,行吊小车240上设有连接杆260和多功能机械臂280,多功能机械臂280可固定或可上下移动和/或可旋转地设置在连接杆260上。In some embodiments, the traveling trolley 240 is provided with a connecting rod 260 and a multifunctional mechanical arm 280, and the multifunctional mechanical arm 280 can be fixed or movable up and down and/or rotatably arranged on the connecting rod 260.
在一些实施例中,行吊小车240上设有伸缩杆270、多功能机械臂280。行吊小车240上设置一可竖向伸缩的伸缩杆270,伸缩杆270的下端可拆卸地连接多功能机械臂280,多功能机械臂280的下端用于可拆卸的连接功能部件600。In some embodiments, a telescopic rod 270 and a multifunctional mechanical arm 280 are provided on the traveling trolley 240. A vertical telescopic rod 270 is provided on the crane 240. The lower end of the telescopic rod 270 is detachably connected to the multifunctional mechanical arm 280, and the lower end of the multifunctional mechanical arm 280 is used to detachably connect the functional component 600.
还有一些实施例中,取消了连接杆260和伸缩杆270,功能部件600直接连接在行吊小车240上。In some other embodiments, the connecting rod 260 and the telescopic rod 270 are eliminated, and the functional component 600 is directly connected to the crane 240.
如行吊小车240连接多功能机械臂280,多功能机械臂280的下端可拆卸的连接建筑用机器人。For example, the crane 240 is connected to the multifunctional mechanical arm 280, and the lower end of the multifunctional mechanical arm 280 is detachably connected to the construction robot.
如行吊小车240连接伸缩杆270,伸缩杆270的下端连接多功能机械臂280,多功能机械臂280的下端可拆卸的连接建筑用机器人。For example, the trolley 240 is connected to the telescopic rod 270, the lower end of the telescopic rod 270 is connected to the multifunctional mechanical arm 280, and the lower end of the multifunctional mechanical arm 280 is detachably connected to the construction robot.
在一些实施例中,多功能机械臂280的上端通过第一连接单元291连接在行吊小车240上,多功能机械臂280的下端通过第二连接单元292连接功能部件600。In some embodiments, the upper end of the multifunctional robot arm 280 is connected to the crane 240 through the first connecting unit 291, and the lower end of the multifunctional robot arm 280 is connected to the functional component 600 through the second connecting unit 292.
该第一连接单元291将多功能机械臂280主体单元安装于行吊系统200上,由此实现机械臂与行吊系统200的模块化连接和安装;第二连接单元292外接功能部件600,该功能部件600可用于行吊施工,并根据不同目的可以外接建筑用机器人,采用第二连接单元292同样使得机械臂与功能部件600之间实现模块化连接和安装;采用上述机械臂方案,使得行吊系统200在施工时可以外接功能部件600,从而提高作业效率、扩大行吊的应用范围、降低人工劳动量、降低施工成本。The first connecting unit 291 installs the main unit of the multifunctional robot arm 280 on the crane system 200, thereby realizing the modular connection and installation of the robot arm and the crane system 200; the second connecting unit 292 is externally connected to the functional component 600. The functional component 600 can be used for crane construction, and can be externally connected to a construction robot according to different purposes. The second connection unit 292 also enables the modular connection and installation between the mechanical arm and the functional component 600; the above-mentioned mechanical arm solution allows The hoisting system 200 can be externally connected to the functional component 600 during construction, thereby improving work efficiency, expanding the application range of the crane, reducing the amount of labor, and reducing the construction cost.
在一个可选实施例中,行吊小车240上在设置一伸缩杆270,伸缩杆270可在竖向上上下伸缩,伸缩杆270下端与带有功能部件600的多功能机械臂280连接或其下端连接功能部件600;通过采用上述方案,利用行吊大车230和行吊小车240的移动以及伸缩杆270在竖向上的移动,调整功能部件600在空间上的位置,使功能部件600的定位更加精准,同时利用功能部件600搬运物料,更加方便和稳定。从而进一步实现多功能机械臂280施工位置的坐标补偿和更大空间的活动范围、更多维度的吊运;伸缩杆270与第一连接单元291可拆卸连接,这样使得伸缩杆270在需要安装机器人或多功能机械臂280的时候可以方便拆卸和更换;具体地,伸缩杆270与多功能机械臂280之间通过卡接或通过螺栓连接或通过法兰连接或通过滑轨连接,从而实现可拆卸连接。多功能机械臂280通过第二连接单元292接口连接不同作用和功能的机器人,从而进行施工。In an optional embodiment, a telescopic rod 270 is provided on the traveling trolley 240. The telescopic rod 270 can be vertically telescopic. The lower end of the telescopic rod 270 is connected to the multifunctional mechanical arm 280 with the functional component 600 or its lower end. Connect the functional component 600; by adopting the above solution, the movement of the crane 230 and the crane 240 and the vertical movement of the telescopic rod 270 are used to adjust the spatial position of the functional component 600, so that the positioning of the functional component 600 is more Accurate, while using the functional parts 600 to transport materials, it is more convenient and stable. In this way, the coordinate compensation of the construction position of the multifunctional manipulator 280, the larger space of the movement range, and the lifting of more dimensions are further realized; the telescopic rod 270 is detachably connected to the first connecting unit 291, so that the telescopic rod 270 needs to be installed with a robot. Or the multifunctional robotic arm 280 can be easily disassembled and replaced; specifically, the telescopic rod 270 and the multifunctional robotic arm 280 are connected by a snap connection or a bolt connection, a flange connection or a sliding rail connection, so as to be detachable connection. The multifunctional mechanical arm 280 is connected to robots with different functions and functions through the second connection unit 292 interface to perform construction.
功能部件600可以通过一伸缩杆270与行吊小车240连接,功能部件600与伸缩杆270可以直接连接,也可以通过多功能机械臂280连接;功能部件600可以通过一连接杆260与行吊小车240连接,功能部件600与连接杆260可以直接连接,也可以通过多功能机械臂280连接。功能部件600与多功能机械臂280、伸缩杆270以及连接杆260之间为可拆卸的连接关系。The functional component 600 can be connected to the crane trolley 240 through a telescopic rod 270, the functional component 600 and the telescopic rod 270 can be directly connected, or can be connected through a multifunctional robotic arm 280; the functional component 600 can be connected to the crane trolley through a connecting rod 260 240 is connected, the functional component 600 and the connecting rod 260 can be directly connected, or can be connected through a multifunctional mechanical arm 280. The functional component 600 is in a detachable connection relationship with the multifunctional mechanical arm 280, the telescopic rod 270, and the connecting rod 260.
行吊大车230、行吊小车240、伸缩杆270的运动方向关系为X轴、Y轴、Z轴方向,这样使得行吊系统200在作业过程中可以实现X轴、Y轴、Z轴三个维度方向的调整补偿。多功能机械臂280可在立体空间内进行多维度运动。多功能机械臂280整体可在伸缩杆270轴线的垂直平面上旋转;或,多功能机械臂280包括多个电机轴,多功能机械臂280分别绕电机轴的轴线进行转动;具体地,多功能机械臂280包括多条机械臂,各个机械臂之间绕相邻机械臂轴线的垂直轴线旋转,并且多条机械臂转动轴线不在同一直线上,由此可以实现多方向、多维度、多自由度的施工空间以及坐标补偿;进一步地,多条机械臂之间通过电机轴转动连接,以现实各个机械臂之间不同维度、不同方向的转动;进一步地,多条机械臂通过电机轴传动连接,各个机械臂之间分别绕电机轴的轴线转动,电机轴与机械臂的轴线相互垂直。The movement directions of the crane 230, the crane 240, and the telescopic rod 270 are the X-axis, Y-axis, and Z-axis directions, so that the crane system 200 can realize the X-axis, Y-axis, and Z-axis during operation. Adjustment compensation in the direction of each dimension. The multifunctional robotic arm 280 can perform multi-dimensional movement in a three-dimensional space. The multifunctional robotic arm 280 can rotate on the vertical plane of the axis of the telescopic rod 270 as a whole; or, the multifunctional robotic arm 280 includes a plurality of motor shafts, and the multifunctional robotic arm 280 rotates around the axis of the motor shafts; specifically, the multifunctional The manipulator 280 includes multiple manipulator arms, each of which rotates around the vertical axis of the adjacent manipulator axis, and the rotation axes of the multiple manipulator arms are not on the same straight line, which can realize multi-directional, multi-dimensional, and multi-degree of freedom The construction space and coordinate compensation; further, multiple mechanical arms are connected by motor shaft rotation to realize the rotation of different dimensions and different directions between each mechanical arm; further, multiple mechanical arms are connected by motor shaft transmission, Each mechanical arm rotates around the axis of the motor shaft, and the axis of the motor shaft and the mechanical arm are perpendicular to each other.
本发明提供一种用于行吊系统200的坐标补偿单元,该坐标补偿单元包括有可拆卸连接的伸缩杆270和多功能机械臂280;其中伸缩杆270可在竖向进行长度伸缩,多功能机械臂280为多功能机械臂280;如图13所示,多功能机械臂280整体可在伸缩杆270轴线的垂直平面上360度旋转,即多功能机械臂280整体可绕伸缩杆270的轴线360度旋转;并且多功能机械臂280可在立体空间内进行多维度运动,从而对多功能机械臂280进行各个方向进行调整,多功能机械臂280转动轴线不在同一直线上,提高多功能机械臂280的作用 范围及自由度,从而提高行吊施工效率、降低人工成本。The present invention provides a coordinate compensation unit for a hoisting system 200. The coordinate compensation unit includes a telescopic rod 270 and a multifunctional mechanical arm 280 that are detachably connected; the telescopic rod 270 can be extended and retracted in the vertical direction. The robotic arm 280 is a multifunctional robotic arm 280; as shown in Figure 13, the multifunctional robotic arm 280 can rotate 360 degrees on the vertical plane of the axis of the telescopic rod 270, that is, the entire multifunctional robotic arm 280 can rotate around the axis of the telescopic rod 270. 360-degree rotation; and the multi-functional robotic arm 280 can perform multi-dimensional movement in a three-dimensional space, so that the multi-functional robotic arm 280 can be adjusted in various directions. The rotation axis of the multi-functional robotic arm 280 is not on the same line, which improves the multi-functional robotic arm 280 range of action and degree of freedom, thereby improving the efficiency of crane construction and reducing labor costs.
可选地,结合上述方案,如图1至图14所示,本实施例中,多功能机械臂280包括多条机械臂,各个机械臂之间绕相邻机械臂轴线的垂直轴线旋转,并且多条机械臂转动轴线不在同一直线上,由此可以实现多方向、多维度、多自由度的施工空间以及坐标补偿;进一步地,多条机械臂之间通过电机轴转动连接,以现实各个机械臂之间不同维度、不同方向的转动。Optionally, in combination with the above solution, as shown in Figures 1 to 14, in this embodiment, the multifunctional robotic arm 280 includes multiple robotic arms, and each robotic arm rotates around a vertical axis of the axis of an adjacent robotic arm, and The rotation axes of multiple manipulator arms are not on the same straight line, so that multi-directional, multi-dimensional, multi-degree-of-freedom construction space and coordinate compensation can be realized; further, multiple manipulator arms are connected by motor shaft rotation to realize each machine Rotation in different dimensions and different directions between arms.
可选地,结合上述方案,如图1至图14所示,本实施例中,多功能机械臂280包括多条机械臂,多条机械臂转动轴线不在同一直线上。多条机械臂通过电机轴传动连接,各个机械臂之间分别绕电机轴的轴线转动,电机轴与机械臂的轴线相互垂直;具体地,机械臂包括第一机械臂281、第二机械臂282以及第三机械臂283;其中,第一机械臂281一端与第一连接单元291连接,第一机械臂281另一端通过第一电机轴2851与第二机械臂282一端可转动连接;第一电机轴2851水平设置于第一机械臂281和第二机械臂282转动连接处,并和第一电机传动连接,从而使得第二机械臂282可绕第一电机轴2851转动;第二机械臂282另一端通过第二电机轴2861与第三机械臂283一端可转动连接;第三机械臂283的另一端连接第二连接单元292;第二电机轴2861水平设置于第二机械臂282和第三机械臂283转动连接处,并和第二电机传动连接,从而使得第三机械臂283可绕第二电机轴2861转动;具体地,第一电机轴2851的轴线和第二电机轴2861的轴线均为水平方向,从而使第二机械臂282和第三机械臂283可在竖向上做钟摆式转动,即第一电机轴2851带动第二机械臂282沿竖向做钟摆式转动;第二电机轴2861带动第三机械臂283沿竖向做钟摆式转动;进一步地,机械臂还包括第四机械臂284;第四机械臂284一端通过第三电机轴与第一机械臂281的底部传动连接,第四机械臂284另一端与通过第一电机轴2851与第二机械臂282一端可转动连接;第三电机轴设置于第一机械臂281上,并和第三电机传动连接;这样,第一机械臂281通过第三电机轴带动第四机械臂284沿水平方向旋转,即如图13所示,第三电机轴可带动第四机械臂284在水平面上做360°旋转,并且第四机械臂284可带动第二机械臂282在水平面上做360°旋转;采用上述方案,在各自电机轴的带动作用下,各个机械臂可以沿水平方向或竖向转动;具体地,如图13所示,电机轴可带动机械臂在水平面上做360°旋转;或如图14所示,电机轴可带动机械臂在竖向做钟摆式转动,从而实现各个维度和方向的转动。如图7至图14所示,三个电机轴单独驱动,第一电机轴2851连接第一电机、第二电机轴2861连接第二电机、第三电机轴连接第三电机;这样使得第一电机轴2851、第二电机轴2861、第三电机轴可同步或独立被驱动,从而实现各自角度和空间的转动。Optionally, in combination with the above solutions, as shown in FIGS. 1 to 14, in this embodiment, the multifunctional robotic arm 280 includes multiple robotic arms, and the rotation axes of the multiple robotic arms are not on the same straight line. A plurality of mechanical arms are connected by a motor shaft transmission, and each mechanical arm rotates around the axis of the motor shaft, and the axis of the motor shaft and the mechanical arm are perpendicular to each other; specifically, the mechanical arm includes a first mechanical arm 281 and a second mechanical arm 282 And a third robotic arm 283; wherein one end of the first robotic arm 281 is connected to the first connecting unit 291, and the other end of the first robotic arm 281 is rotatably connected to one end of the second robotic arm 282 through a first motor shaft 2851; a first motor The shaft 2851 is horizontally arranged at the rotational connection of the first mechanical arm 281 and the second mechanical arm 282, and is connected in transmission with the first motor, so that the second mechanical arm 282 can rotate around the first motor shaft 2851; the second mechanical arm 282 is additionally One end is rotatably connected to one end of the third mechanical arm 283 through the second motor shaft 2861; the other end of the third mechanical arm 283 is connected to the second connection unit 292; the second motor shaft 2861 is horizontally arranged on the second mechanical arm 282 and the third mechanical arm 282 The arm 283 rotates at the connection point and is connected in transmission with the second motor, so that the third mechanical arm 283 can rotate around the second motor shaft 2861; specifically, the axes of the first motor shaft 2851 and the second motor shaft 2861 are both In the horizontal direction, the second mechanical arm 282 and the third mechanical arm 283 can be rotated vertically, that is, the first motor shaft 2851 drives the second mechanical arm 282 to rotate vertically; the second motor shaft 2861 Drive the third mechanical arm 283 to make a pendulum rotation in the vertical direction; further, the mechanical arm also includes a fourth mechanical arm 284; one end of the fourth mechanical arm 284 is drivingly connected to the bottom of the first mechanical arm 281 through the third motor shaft. The other end of the four mechanical arm 284 is rotatably connected with one end of the second mechanical arm 282 through the first motor shaft 2851; the third motor shaft is arranged on the first mechanical arm 281 and is connected in transmission with the third motor; in this way, the first mechanical arm The arm 281 drives the fourth mechanical arm 284 to rotate in the horizontal direction through the third motor shaft, that is, as shown in FIG. 13, the third motor shaft can drive the fourth mechanical arm 284 to rotate 360° on the horizontal plane, and the fourth mechanical arm 284 The second mechanical arm 282 can be driven to rotate 360° on the horizontal plane; using the above solution, each mechanical arm can be rotated in the horizontal or vertical direction under the driving action of the respective motor shafts; specifically, as shown in Figure 13, the motor The shaft can drive the manipulator arm to rotate 360° on the horizontal plane; or as shown in Figure 14, the motor shaft can drive the manipulator arm to make a pendulum rotation in the vertical direction, thereby realizing rotation in various dimensions and directions. As shown in Figure 7 to Figure 14, the three motor shafts are driven separately, the first motor shaft 2851 is connected to the first motor, the second motor shaft 2861 is connected to the second motor, and the third motor shaft is connected to the third motor; this makes the first motor The shaft 2851, the second motor shaft 2861, and the third motor shaft can be driven synchronously or independently, so as to achieve respective angle and spatial rotation.
可选地,结合上述方案,如图1至图14所示,本实施例中,伸缩杆270为直角坐标杆,该直角坐标杆具有坐标补偿的作用,并且可直接安装机器人;本实施例中,通过伸缩杆270 连接一个多功能机械臂280的第一连接单元291,从而进一步实现多功能机械臂280施工位置的坐标补偿和更大空间的活动范围、更多维度的吊运;伸缩杆270与第一连接单元291可拆卸连接,这样使得伸缩杆270在需要安装机器人或机械臂的时候可以方便拆卸和更换;具体地,伸缩杆270与多功能机械臂280之间通过卡接或通过螺栓连接或通过法兰连接或通过滑轨连接,从而实现可拆卸连接。Optionally, in combination with the above solution, as shown in FIGS. 1 to 14, in this embodiment, the telescopic rod 270 is a rectangular coordinate rod, which has the function of coordinate compensation and can directly install the robot; in this embodiment , The first connecting unit 291 of a multifunctional manipulator 280 is connected through a telescopic rod 270, so as to further realize the coordinate compensation of the construction position of the multifunctional manipulator 280, a larger space of activities, and more dimensions of lifting; telescopic rod 270 It can be detachably connected to the first connecting unit 291, so that the telescopic rod 270 can be easily disassembled and replaced when a robot or manipulator needs to be installed; specifically, the telescopic rod 270 and the multifunctional manipulator 280 are connected by a clip or through a bolt The connection is either through a flange connection or through a slide rail, so as to realize a detachable connection.
采用上述用于行吊系统200的坐标补偿单元,能够保证行吊系统200在竖向和水平方向坐标补偿,从而提高多功能机械臂280的作业范围和自由度;本发明提供的方案通过传感器检测多功能机械臂280和伸缩杆270的具体移动信息,并反馈至控制模块,从而达到精确控制和施工的目的。解决了现有行吊施工效率低、成本高、作业范围小、自由度差的问题之一。Using the above coordinate compensation unit for the crane system 200 can ensure the vertical and horizontal coordinate compensation of the crane system 200, thereby improving the working range and freedom of the multifunctional robotic arm 280; the solution provided by the present invention is detected by sensors The specific movement information of the multifunctional mechanical arm 280 and the telescopic rod 270 is fed back to the control module, so as to achieve the purpose of precise control and construction. It solves one of the problems of low construction efficiency, high cost, small operation range and poor degree of freedom in the existing crane construction.
可选地,伸缩杆270可以为电动伸缩杆、气动伸缩杆液压伸缩杆。伸缩杆270包括一刚性轴套和设置在轴套内的可伸缩件。Optionally, the telescopic rod 270 may be an electric telescopic rod, a pneumatic telescopic rod and a hydraulic telescopic rod. The telescopic rod 270 includes a rigid shaft sleeve and a telescopic member arranged in the shaft sleeve.
在一些实施例中,当行吊小车240上设有伸缩杆270时,伸缩杆270与行吊小车240通过行吊小车240侧面的支座273螺栓连接,该支座273和行吊小车240用钢板刚性连接。In some embodiments, when the crane 240 is provided with a telescopic rod 270, the telescopic rod 270 and the crane 240 are bolted to the support 273 on the side of the crane 240, and the support 273 and the crane 240 are made of steel plates. Rigid connection.
在一些实施例中,伸缩杆270底部设置底座274,底座274与伸缩杆270通过钢板刚性连接,底座274用于连接多功能机械臂280或功能部件600。In some embodiments, a base 274 is provided at the bottom of the telescopic rod 270, the base 274 and the telescopic rod 270 are rigidly connected by steel plates, and the base 274 is used to connect the multifunctional mechanical arm 280 or the functional component 600.
为更加适应建筑施工各种物料的运输,伸缩杆270底端设置有支座273,多功能机械手280设置在支座273下方,多功能机械手280与支座273通过螺栓可拆卸的连接。在底座274直接连接功能部件600时,功能部件600可以拆卸和更换;在底座274通过多功能机械臂280连接功能部件600时,功能部件600与多功能机械臂280之间为可拆卸连接。In order to be more suitable for the transportation of various materials in construction, a support 273 is provided at the bottom end of the telescopic rod 270, and the multifunctional manipulator 280 is provided under the support 273. The multifunctional manipulator 280 and the support 273 are detachably connected by bolts. When the base 274 is directly connected to the functional component 600, the functional component 600 can be disassembled and replaced; when the base 274 is connected to the functional component 600 through the multifunctional robotic arm 280, the functional component 600 and the multifunctional robotic arm 280 are detachably connected.
采用上述爬吊装置1000,能够简化行吊支撑结构、降低成本,同时能够有效保证行吊系统200在竖向和水平方向距离坐标补偿,从而提高多功能机械臂280的作业范围和自由度,从而达到精确行吊施工的目的。The use of the above-mentioned climbing crane device 1000 can simplify the crane support structure and reduce the cost. At the same time, it can effectively ensure the vertical and horizontal distance coordinate compensation of the crane system 200, thereby increasing the working range and freedom of the multifunctional robotic arm 280, thereby To achieve the purpose of precise crane construction.
在一些实施例中,多功能机械臂280的侧面设有外接端口单元293,外接端口单元293用于和外接电器设备通信连接。进一步地,该外接端口单元293用于临时和外接电器设备通信连接;外接电器设备为检测器或编码器;检测器或编码可对机械臂进行检测或临时调整,也可以外接较大型设备的数据端口,如抹平机、铝模安装机等末端机器。In some embodiments, an external port unit 293 is provided on the side of the multifunctional mechanical arm 280, and the external port unit 293 is used to communicate with an external electrical device. Further, the external port unit 293 is used to temporarily communicate with an external electrical device; the external electrical device is a detector or an encoder; the detector or code can detect or temporarily adjust the robotic arm, or it can be connected to the data of a larger device Ports, such as trowels, aluminum mold mounting machines and other end machines.
在一些实施例中,第一连接单元291和/或第二连接单元292为连接板;连接板的中心位置预留有走线通道或数据接口294。具体地,连接板的四周分别设有螺栓孔295,这样连接可通过螺栓孔295与外界设备或建筑用机器人模块化连接和安装;具体地,连接板的中心位置预留有走线通道或数据接口294,这样使得连接单元通过走线通道或数据接口294即可与外部设备通信连接或电连接,从而实现电源供应和通信控制连接。In some embodiments, the first connection unit 291 and/or the second connection unit 292 are connection boards; a wiring channel or data interface 294 is reserved at the center of the connection board. Specifically, bolt holes 295 are respectively provided around the connecting plate, so that the connection can be modularly connected and installed with external equipment or construction robots through the bolt holes 295; specifically, a wiring channel or data is reserved at the center of the connecting plate The interface 294, in this way, enables the connection unit to communicate or electrically connect with external devices through the wiring channel or the data interface 294, thereby realizing power supply and communication control connection.
在一些实施例中,爬吊装置1000还包括控制模块和电源模块;电源模块分别与控制模块和驱动机械臂主体单元的第一电机轴2851的第一电机、驱动第二电机轴2861的第二电机、驱动第三电机轴的第三电机电连接;控制模块分别与第一电机、第二电机、第三电机通信连接;控制模块控制多功能机械臂280达到指定坐标,并获得多自由度施工范围和坐标补偿;采用上述方案,能够实现行吊机械臂多自由、多方向进行精确位置施工、效率较高。In some embodiments, the climbing device 1000 further includes a control module and a power module; the power module is respectively connected with the control module and the first motor that drives the first motor shaft 2851 of the manipulator main unit and the second motor that drives the second motor shaft 2861. The motor and the third motor that drives the third motor shaft are electrically connected; the control module is respectively communicatively connected with the first motor, the second motor, and the third motor; the control module controls the multifunctional manipulator 280 to reach the specified coordinates and obtain multiple degrees of freedom construction Scope and coordinate compensation; using the above-mentioned scheme, it is possible to realize the multi-freedom and multi-directional precise location construction of the crane arm with high efficiency.
在一些实施例中,多功能机械臂280上设有第一距离感应器,第一距离感应器用于检测多功能机械臂280与周围构件的距离。In some embodiments, the multifunctional robotic arm 280 is provided with a first distance sensor, and the first distance sensor is used to detect the distance between the multifunctional robotic arm 280 and surrounding components.
在一些实施例中,伸缩杆270上设有第二距离感应器,第二距离感应器用于检测伸缩杆270的移动距离。In some embodiments, the telescopic rod 270 is provided with a second distance sensor, and the second distance sensor is used to detect the moving distance of the telescopic rod 270.
本发明创新的发现,建筑施工过程中,如果单纯的采用爬架系统100还是单纯的采用行吊系统200,或者是两者都使用但仅简单地发挥各自作用,功能较单一。但是如果将二者有效地结合在一起使用,可以实现成本1+1小于2、效果1+1大于2的效果,有助于满足建筑施工承重要求能力高、空间调整灵活度强、定位要求准的要求。本施工系统设置支撑立柱1实现爬架系统100与行吊系统200的结合。The innovative discovery of the present invention shows that in the construction process, if the climbing frame system 100 is purely used, the crane system 200 is purely used, or both are used but only simply perform their respective functions, the functions are relatively single. However, if the two are effectively combined and used together, the cost 1+1 is less than 2 and the effect 1+1 is greater than 2, which helps to meet the requirements of building construction with high load-bearing capacity, strong space adjustment flexibility, and accurate positioning requirements. Requirements. The construction system is provided with a supporting column 1 to realize the combination of the climbing frame system 100 and the crane system 200.
在一些实施例中,爬架系统100包括由多条支撑立柱1组成的支撑立柱排10,支撑立柱排10包括第一支撑立柱排11和第二支撑立柱排12。第一支撑立柱排11和第二支撑立柱排12沿前后方向设置,第一支撑立柱排11的上方支撑有第一行吊轨道210,第二支撑立柱排12的上方支撑有第二行吊轨道220,从而保证支撑强度。主框架结构2的内侧设有支撑立柱1,图1中是在主框架结构2的前后相对的两侧固定有支撑立柱1。In some embodiments, the climbing frame system 100 includes a supporting column row 10 composed of a plurality of supporting columns 1, and the supporting column row 10 includes a first supporting column row 11 and a second supporting column row 12. The first supporting column row 11 and the second supporting column row 12 are arranged in the front-to-back direction. A first row of hanging rails 210 is supported above the first supporting column row 11, and a second row of hanging rails is supported above the second supporting column row 12 220, so as to ensure the support strength. The inner side of the main frame structure 2 is provided with supporting columns 1. In FIG. 1, the supporting columns 1 are fixed on the front and rear opposite sides of the main frame structure 2.
本实施例采用的方案,通过将支撑立柱1固定在爬架系统100上,并与爬架系统100结合在一起,从而起到支撑的作用,避免额外添加支撑杆来加强支撑行吊系统200,在保证支撑强度的同时,能够降低爬吊的成本、简化行吊支撑结构;进一步地,第一行吊轨道210和第二行吊轨道220分别沿水平方向固定在立杆的顶部,从而实现行吊大车230的水平滑动调节。The solution adopted in this embodiment is to fix the support column 1 on the climbing frame system 100 and combine it with the climbing frame system 100 to play a supporting role, avoiding additional support rods to strengthen the supporting crane system 200. While ensuring the support strength, it can reduce the cost of climbing cranes and simplify the crane support structure; further, the first row of hoisting rails 210 and the second row of hoisting rails 220 are respectively fixed on the top of the vertical pole in the horizontal direction, thereby realizing the The horizontal sliding adjustment of the crane 230.
支撑立柱排10高出在建楼层或地面层,具体地,支撑立柱排10高出在建楼层或地面层两层楼高。进一步地,支撑立柱排10高出在建楼层或地面层至少两层楼高。The supporting column row 10 is higher than the floor under construction or the ground floor. Specifically, the supporting column row 10 is two stories higher than the floor under construction or the ground floor. Further, the supporting column row 10 is at least two stories higher than the floor under construction or the ground floor.
采用上述爬吊装置1000,能够简化行吊支撑结构、降低成本,同时能够有效保证行吊系统200在竖向和水平方向距离坐标补偿,从而提高多功能机械臂280的作业范围和自由度,从而达到精确行吊施工的目的。The use of the above-mentioned climbing crane device 1000 can simplify the crane support structure and reduce the cost. At the same time, it can effectively ensure the vertical and horizontal distance coordinate compensation of the crane system 200, thereby increasing the working range and freedom of the multifunctional robotic arm 280, thereby To achieve the purpose of precise crane construction.
主框架结构2包括前侧框架21和后侧框架22,前侧框架21上设有多条支撑立柱1以构成第一支撑立柱排11,后侧框架22上设有多条支撑立柱1以构成第二支撑立柱排12。 为使行吊系统200与爬架系统100的结合能得到更好的支撑,支撑立柱1可选设计成高于主框架结构2的高度,即第一行吊轨道210、第二行吊轨道220高于主框架结构2一定的高度。The main frame structure 2 includes a front frame 21 and a rear frame 22. The front frame 21 is provided with a plurality of supporting columns 1 to form a first supporting column row 11, and the rear frame 22 is provided with a plurality of supporting columns 1 to form The second supporting column row 12. In order to better support the combination of the crane system 200 and the climbing frame system 100, the support column 1 can be optionally designed to be higher than the height of the main frame structure 2, namely the first row of crane rails 210 and the second row of crane rails 220. A certain height above the main frame structure 2.
支撑立柱1沿竖向固定设置于在建楼层的某一中间楼层上,这样使得整个爬吊结构可以利用地面和建筑来起到支撑的作用,提高稳固性。The supporting column 1 is vertically fixed on a certain intermediate floor of the floor under construction, so that the entire climbing structure can use the ground and the building to play a supporting role and improve the stability.
在一些实施例中,如图2所示,第一行吊轨道210的下方设有第一地撑立柱51,第二行吊轨道220的下方设有第二地撑立柱52,第一地撑立柱51、第二地撑立柱52的上端分别支撑第一行吊轨道210、第二行吊轨道220,第一地撑立柱51、第二地撑立柱52的下端分别固定设置在地面层或建楼层的地面上。使得前第一条支撑立柱1和第二条支撑立柱1沿竖向的支撑力可以直接作用于地面层上或在建楼层的地面上,使得支撑立柱1支撑行吊系统200更加稳定。In some embodiments, as shown in FIG. 2, a first ground support column 51 is provided below the first row of suspension rails 210, a second ground support column 52 is provided below the second row of suspension rails 220, and the first ground support The upper ends of the column 51 and the second ground support column 52 respectively support the first row of suspension rails 210 and the second row of suspension rails 220. The lower ends of the first ground support column 51 and the second ground support column 52 are respectively fixedly arranged on the ground floor or building Floor on the ground. The vertical support force of the first support column 1 and the second support column 1 can directly act on the ground floor or the floor of the floor under construction, so that the support column 1 supports the crane system 200 more stable.
图19示出了爬架系统100的传力途径,为保证支撑立柱1能够稳定起到支撑行吊系统200,设计之初需要对支撑立柱1进行结构设计,特别是支撑立柱1起到横向支撑的横截面;具体地,支撑立柱1的横截面尺寸S为:Figure 19 shows the force transmission path of the climbing frame system 100. In order to ensure that the supporting column 1 can stably support the traveling crane system 200, the structural design of the supporting column 1 is required at the beginning of the design, especially the supporting column 1 is used for lateral support Specifically, the cross-sectional dimension S of the support column 1 is:
Figure PCTCN2020074181-appb-000002
其中,A为:爬架系统100自重;B为:行吊系统200自重;C为:多功能机械臂280自重;D为:摩擦力;E为:施工载荷;a为:动力系数;b为:支撑立柱1材料强度设计值;根据上述设计的支撑立柱1,能够有效起到支撑行吊系统200的作用,并且强度较为牢靠。
Figure PCTCN2020074181-appb-000002
Among them, A is: the weight of the climbing frame system 100; B is the weight of the traveling crane system 200; C is the weight of the multifunctional robotic arm 280; D is the friction force; E is the construction load; a is the dynamic coefficient; b is : The design value of the material strength of the supporting column 1; according to the above-mentioned design of the supporting column 1, the supporting column 1 can effectively support the traveling crane system 200, and the strength is relatively reliable.
可选地,在第一行吊轨道210的下方的第一支撑立柱排11的两侧设置第一地撑立柱51,第二行吊轨道220的下方在第二支撑立柱排12的两侧设置第二地撑立柱52,将地撑立柱直接支撑在地面上,可更好地受力。当行吊系统200吊装的对象重量较大时,设置在爬架系统100上的多个支撑立柱1需承受的重压过大。为此,在两条行吊轨道的下方两侧设置地撑立柱可以极大地保障行吊工作的安全,以及实现与爬架系统100结合的完美。Optionally, first ground support columns 51 are provided on both sides of the first support column row 11 below the first row of hanging rails 210, and first ground support columns 51 are provided below the second row of hanging rails 220 on both sides of the second support column row 12 The second ground support column 52 directly supports the ground support column on the ground to better bear the force. When the weight of the object hoisted by the crane system 200 is relatively large, the multiple support columns 1 provided on the climbing frame system 100 need to bear too much weight. For this reason, arranging ground support columns on both sides of the lower two crane rails can greatly ensure the safety of the crane work and realize the perfect combination with the climbing frame system 100.
可选地,第一地撑立柱51、第二地撑立柱52均为长度可调结构或者可沿地面移动的方式,以同时满足承受力和位置调整灵活的效果。支撑第一行吊轨道210、第二行吊轨道220的至少一个第一地撑立柱51和至少一个第二地撑立柱52,第一地撑立柱51和第二地撑立柱52上端支撑第一行吊轨道210、第二行吊轨道220,下端固定于地面或建筑物2000上,可选固定在地面上。第一地撑立柱51和第二地撑立柱52不与爬架系统100固定连接,用于协同第一支撑立柱排11、第二支撑立柱排12支撑第一行吊轨道210、第二行吊轨道220,第一地撑立柱51和第二地撑立柱52设置成长度可调结构。通过第一地撑立柱51和第二地撑立柱52支撑轨道可以承担第一行吊轨道210、第二行吊轨道220的部分重量,以减轻第 一、第二支撑立柱1的压力。Optionally, the first ground support post 51 and the second ground support post 52 are both length-adjustable structures or movable along the ground to satisfy the effects of bearing force and flexible position adjustment at the same time. At least one first ground support column 51 and at least one second ground support column 52 supporting the first row of suspension rails 210 and the second row of suspension rails 220, the upper ends of the first ground support columns 51 and the second ground support columns 52 support the first The crane rail 210 and the second crane rail 220 have their lower ends fixed on the ground or the building 2000, and can optionally be fixed on the ground. The first ground support column 51 and the second ground support column 52 are not fixedly connected to the climbing frame system 100, and are used to cooperate with the first support column row 11 and the second support column row 12 to support the first row of crane rails 210 and the second row of cranes. The rail 220, the first ground support post 51 and the second ground support post 52 are arranged in an adjustable length structure. The supporting rails of the first and second ground support columns 51 and 52 can bear part of the weight of the first row of suspension rails 210 and the second row of suspension rails 220 to reduce the pressure of the first and second support columns 1.
可选的是第一地撑立柱51和第二地撑立柱52靠近轨道的两端设置,可选地,第一地撑立柱51和第二地撑立柱52各为两个,支撑在行架轨道的四个端部附近。当承载力较大时,可相应增加第一地撑立柱51和第二地撑立柱52的数量。Optionally, the first ground support column 51 and the second ground support column 52 are arranged close to the two ends of the rail. Optionally, there are two first ground support columns 51 and two second ground support columns 52, which are supported on the rack Near the four ends of the track. When the bearing capacity is large, the number of the first ground support pillars 51 and the second ground support pillars 52 can be increased accordingly.
可选地,多条支撑立柱1均为长度可调结构,以能更好地实现爬架系统100及整体施工系统的精准定位和平稳运动。本发明通过支撑立柱1连接爬架系统100和行吊,使得行吊可以随着爬架系统100的爬升而爬升,且可以通过将支撑立柱1设置成可升降结构,进一步使行吊可同时相对于爬架系统100进行升降,方·便了其工作方式。Optionally, the plurality of support columns 1 are of adjustable length structures, so as to better realize the precise positioning and smooth movement of the climbing frame system 100 and the overall construction system. The present invention connects the climbing frame system 100 and the traveling crane through the supporting column 1, so that the traveling crane can climb with the climbing of the climbing frame system 100, and the supporting column 1 can be configured as a liftable structure to further enable the traveling crane to be opposite at the same time. Lifting and lowering the climbing frame system 100 facilitates its working mode.
在一些具体实施例中,多条支撑立柱1均为液压杆式结构,每条支撑立柱1均包括支撑缸体和支撑杆体,支撑缸体固定在爬架系统100的主框架结构2上,支撑杆体可相对支撑缸体上下移动。如支撑缸体相应固定在前侧框架21和后侧框架22上,支撑杆体的上部对应固定支撑在第一行吊轨道210、第二行吊轨道220上,支撑杆体可相对支撑缸体上下移动。通过上述设置,可以方便行吊系统200在竖向上进行调节。In some specific embodiments, the multiple support columns 1 are all hydraulic rod structures, and each support column 1 includes a support cylinder and a support rod. The support cylinder is fixed on the main frame structure 2 of the climbing frame system 100 and supports The rod body can move up and down relative to the supporting cylinder. If the supporting cylinder is fixed on the front frame 21 and the rear frame 22, the upper part of the supporting rod is fixed and supported on the first row of hoisting rails 210 and the second row of hoisting rails 220, and the supporting rod can move up and down relative to the supporting cylinder. . Through the above arrangement, it is convenient for the crane system 200 to be adjusted vertically.
在一些实施例中,支撑立柱1沿竖向固定在主框架结构2上,第一行吊轨道210和第二行吊轨道220沿水平方向固定在支撑立柱1上。支撑立柱排10分别沿竖向并排设置,以起到支撑行吊系统200装置的作用。In some embodiments, the supporting column 1 is fixed to the main frame structure 2 in a vertical direction, and the first row of hanging rails 210 and the second row of hanging rails 220 are fixed to the supporting column 1 in a horizontal direction. The supporting column rows 10 are respectively arranged side by side in the vertical direction, so as to support the crane system 200 device.
本发明还提供一种爬吊装置的控制方法,应用于上述的爬吊装置100。爬吊装置的控制包括以下步骤:The present invention also provides a method for controlling a climbing crane, which is applied to the aforementioned climbing crane 100. The control of the climbing device includes the following steps:
S1:根据多功能机械臂280的运动半径确定行吊系统200水平方向每次移动的距离,并记录伸缩杆270初始位置,将距离和初始位置的数据导入控制模块;S1: Determine the distance of each movement of the crane system 200 in the horizontal direction according to the movement radius of the multifunctional manipulator 280, record the initial position of the telescopic rod 270, and import the distance and initial position data into the control module;
S2:多功能机械臂280上的第一距离感应器将多功能机械臂280与周围构件的距离反馈给控制模块,控制模块根据多功能机械臂280须完成的动作判定伸缩杆270是否需要向下移动;S2: The first distance sensor on the multifunctional manipulator 280 feeds back the distance between the multifunctional manipulator 280 and surrounding components to the control module, and the control module determines whether the telescopic rod 270 needs to be moved downwards according to the actions that the multifunctional manipulator 280 must complete mobile;
S3:若伸缩杆270需要向下移动,则控制模块对伸缩杆270的动力系统下达指令,使伸缩杆270向下移动;伸缩杆270向下移动时,伸缩杆270上的第二距离感应器可实时监控伸缩杆270移动距离,并反馈给控制模块;S3: If the telescopic rod 270 needs to move downwards, the control module issues an instruction to the power system of the telescopic rod 270 to move the telescopic rod 270 downward; when the telescopic rod 270 moves downward, the second distance sensor on the telescopic rod 270 It can monitor the moving distance of the telescopic rod 270 in real time and feed it back to the control module;
S4:循环进行S3步骤,直至伸缩杆270不需要继续向下移动,控制模块对多功能机械臂280下达指令执行其他的动作;S4: Repeat step S3 until the telescopic rod 270 does not need to move downwards, and the control module issues instructions to the multifunctional robotic arm 280 to perform other actions;
S5:当多功能机械臂280完成工作指令后,多功能机械臂280上的第一距离感应器将工作面完成情况反馈给控制模块,控制模块判定是否存在伸缩杆270下降后可完成的工作面,若存在则循环S3、S4、S5步骤,若不存在则控制模块对伸缩杆270的动力系统下达指令 使得伸缩杆270回到初始位置。S5: After the multifunctional manipulator 280 completes the work instruction, the first distance sensor on the multifunctional manipulator 280 will feed back the completion of the work surface to the control module, and the control module determines whether there is a work surface that can be completed after the telescopic rod 270 is lowered If it exists, the steps S3, S4, and S5 are repeated. If it does not exist, the control module issues an instruction to the power system of the telescopic rod 270 to return the telescopic rod 270 to the initial position.
可选地,结合上述方案,本实施例中,S3步骤中还包括:伸缩杆270向下移动的同时带动多功能机械臂280向下移动,多功能机械臂280上的第一距离感应器实时将多功能机械臂280与周围构件的距离反馈给控制模块,控制模块根据多功能机械臂280须完成的动作判定伸缩杆270是否需要继续向下移动。Optionally, in combination with the above solution, in this embodiment, step S3 further includes: while the telescopic rod 270 moves down, the multifunctional manipulator 280 is driven to move down, and the first distance sensor on the multifunctional manipulator 280 is real-time The distance between the multifunctional manipulator 280 and the surrounding components is fed back to the control module, and the control module determines whether the telescopic rod 270 needs to continue to move downward according to the actions that the multifunctional manipulator 280 must complete.
可选地,结合上述方案,本实施例中,S5步骤后还包括:行吊系统200在水平方向上移动S1步骤指定的距离,再循环S2、S3、S4、S5步骤。Optionally, in combination with the above solution, in this embodiment, after step S5, the method further includes: moving the hoisting system 200 in the horizontal direction by a distance specified in step S1, and recirculating steps S2, S3, S4, and S5.
采用上述控制方法,能够保证行吊系统200在竖向和水平方向坐标补偿,从而提高多功能机械臂280的作业范围和自由度;本发明提供的方案通过传感器检测多功能机械臂280和伸缩杆270的具体移动信息,并反馈至控制模块,从而达到精确控制和施工的目的。The above-mentioned control method can ensure the vertical and horizontal coordinate compensation of the traveling crane system 200, thereby improving the working range and freedom of the multifunctional manipulator 280; the solution provided by the present invention detects the multifunctional manipulator 280 and the telescopic rod through sensors The specific movement information of the 270 is fed back to the control module to achieve the purpose of precise control and construction.
本发明还提供另一种爬吊装置的控制方法,应用于上述的爬吊装置100。爬吊装置可完成在平面上运送物料,如图17,包括如下步骤:The present invention also provides another method for controlling the climbing device, which is applied to the aforementioned climbing device 100. The climbing device can complete the transportation of materials on the plane, as shown in Figure 17, including the following steps:
步骤P1:在控制模块内输入规划行走路线参数、停留位置参数;Step P1: Input the planned walking route parameters and stay position parameters in the control module;
步骤P2:控制模块发出指令启动大车电机233和小车电机,大车电机233和小车电机分别驱动行吊大车230和行吊小车240按规划路径行走;Step P2: The control module issues instructions to start the cart motor 233 and the cart motor, and the cart motor 233 and the cart motor respectively drive the crane 230 and the crane 240 to follow the planned path;
步骤P3:行吊大车230与行吊小车240行走时,利用感应器对行吊大车230和行吊小车240所在的位置实时监控并反馈给控制模块;Step P3: When the crane 230 and the crane 240 are walking, the position of the crane 230 and the crane 240 is monitored in real time using sensors and fed back to the control module;
步骤P4:控制模块根据所接收到的行吊大车230和行吊小车240位置数据信息,确定行吊大车230和行吊小车240是否到达预设停留位置,当行吊大车230和行吊小车240到达预设停留位置时,控制模块发出指令控制大车电机233和小车电机停止运行。Step P4: The control module determines whether the crane 230 and the crane 240 have reached the preset stop position according to the received position data information of the crane 230 and the crane 240, when the crane 230 and the crane 240 When the trolley 240 reaches the preset stop position, the control module issues instructions to control the trolley motor 233 and the trolley motor to stop running.
可选的,本实施例中,在步骤P4后,还包括如下步骤:Optionally, in this embodiment, after step P4, the following steps are further included:
步骤P5:行吊大车230和行吊小车240停止后,控制模块开始计时,当停留时间达到设定的停留时间后,控制模块下达指令重新启动大车电机233和小车电机;Step P5: After the crane 230 and the crane 240 stop, the control module starts timing. When the dwell time reaches the set dwell time, the control module issues instructions to restart the crane motor 233 and the carriage motor;
步骤P6:控制模块根据感应器实时反馈的位置数据信息和设定目的地位置信息进行匹配,当检测到行吊大车230和行吊小车240到达规划路线终点后,控制模块发出指令控制大车电机233和小车电机停止运行。Step P6: The control module matches the position data information fed back by the sensor in real time with the location information of the set destination. When the crane 230 and the crane 240 are detected to reach the end of the planned route, the control module issues instructions to control the crane The motor 233 and the trolley motor stop running.
可选的,实施例中,在行吊大车230和行吊小车240运动过程中,控制模块根据感应器反馈的数据判断行吊大车230和行吊小车240是否在规划路线上,若不是则控制模块对大车电机233与小车电机下达指令,驱动行吊大车230和行吊小车240回归正确的行驶路线。Optionally, in the embodiment, during the movement of the crane 230 and the crane 240, the control module determines whether the crane 230 and the crane 240 are on the planned route according to the data fed back by the sensor, if not Then the control module issues instructions to the trolley motor 233 and the trolley motor to drive the crane 230 and the crane 240 to return to the correct driving route.
可选的,本实施例中结合图18,当需要利用功能部件600搬运物料时,控制方法还包括对行吊小车240上设置的伸缩杆270的控制方法;Optionally, in this embodiment with reference to FIG. 18, when the functional component 600 needs to be used to transport materials, the control method further includes a control method of the telescopic rod 270 provided on the crane 240;
步骤P7:记录伸缩杆270的初始位置以及多功能机械臂280运动半径数据,并将位置数据和多功能机械臂280运动半径数据导入控制模块;Step P7: Record the initial position of the telescopic rod 270 and the movement radius data of the multifunctional manipulator 280, and import the position data and the movement radius data of the multifunctional manipulator 280 into the control module;
步骤P8:利用多功能机械臂280上的感应器实时采集多功能机械臂280与物料的工作距离数据,并将工作距离数据发送给控制模块;Step P8: Use the sensor on the multifunctional manipulator 280 to collect the working distance data of the multifunctional manipulator 280 and the material in real time, and send the working distance data to the control module;
步骤P9:控制模块比较工作距离数据与运动半径数据,当运动半径数据大于等于工作距离数据时,控制模块对多功能机械臂280和功能部件600下达指令执行第一工作动作;Step P9: The control module compares the working distance data with the movement radius data. When the movement radius data is greater than or equal to the working distance data, the control module issues an instruction to the multifunctional manipulator 280 and the functional component 600 to execute the first work action;
步骤P10:当运动半径数据小于工作距离数据时,控制模块发送启动信号给伸缩杆270动力系统,动力系统驱动直角坐标杆向下移动,移动的距离为一个运动半径长度;控制模块再次比较运动半径数据和工作距离数据,并循环执行步骤P4,直至控制模块检测到运动半径长度数据大于等于工作距离数据。Step P10: When the movement radius data is less than the working distance data, the control module sends a start signal to the telescopic rod 270 power system, and the power system drives the rectangular coordinate rod to move downward, and the moving distance is a movement radius length; the control module compares the movement radius again Data and working distance data, and repeat step P4 until the control module detects that the movement radius length data is greater than or equal to the working distance data.
可选的,本实施例中,在步骤P9后,控制模块继续判定是否存在伸缩杆270需要执行的第二工作动作,若存在控制模块循环执行步骤P8,步骤P9和步骤P10;若不存在控制模块发出复原信号给直角坐标杆的动力系统,直角坐标杆动力系统驱动直角坐标杆恢复至初始位置。Optionally, in this embodiment, after step P9, the control module continues to determine whether there is a second work action that needs to be performed by the telescopic rod 270. If there is, the control module cyclically executes steps P8, P9, and P10; if there is no control The module sends a restoration signal to the power system of the rectangular coordinate rod, and the rectangular coordinate rod power system drives the rectangular coordinate rod to return to the initial position.
结合本发明上述实施例的爬吊装置1000的结构,本发明还提供一种爬吊装置的控制方法。In combination with the structure of the climbing device 1000 in the above embodiment of the present invention, the present invention also provides a method for controlling the climbing device.
参考图16说明爬架系统100的工作过程包括:系统经过初始化,系统自检化,判断结果是否正常,如果否,则停机警报;如果是,则检测载荷;如果超载,则停机警报;未超载,则爬架系统100爬升,同时进行机位检测,各机位若大于2cm,则人工调平,判断是否达到指定位置,如到达,则终止。具体的:Refer to Figure 16 to explain the working process of the climbing frame system 100 including: the system is initialized, the system is self-checked, the judgment result is normal, if not, the shutdown alarm; if it is, the load is detected; if overloaded, the shutdown alarm; not overloaded , The climbing frame system 100 climbs, and the machine position detection is performed at the same time. If each machine position is greater than 2 cm, it will be manually leveled to determine whether it has reached the designated position, and if it arrives, it will be terminated. specific:
爬架系统100通过专用的控制模块控制爬升,当控制模块发出指令,单体建筑物2000上的爬架系统100进行提升,提升的动力可来自电动葫芦41和链条或液压顶升装置等。当爬架系统100整体爬升至预定位置时,爬升自动停止,人工进行爬架系统100与楼梯的机械连接固定后,爬架系统100升降机构4进入放松状态不再受力。The climbing frame system 100 controls the climbing through a dedicated control module. When the control module issues a command, the climbing frame system 100 on the single building 2000 is lifted. The lifting power can come from an electric hoist 41 and a chain or hydraulic lifting device. When the climbing frame system 100 as a whole climbs to a predetermined position, the climbing automatically stops. After the mechanical connection between the climbing frame system 100 and the stairs is manually fixed, the lifting mechanism 4 of the climbing frame system 100 enters a relaxed state and no longer receives any force.
可选地,当爬架系统100爬升时,将行吊系统200移动到第一地撑立柱51和第二地撑立柱52附近,第一地撑立柱51和第二地撑立柱52可选为液压杆式结构,协同爬架系统100上升为其提供支撑力,减轻爬架系统100上行的阻力。Optionally, when the climbing frame system 100 climbs, the crane system 200 is moved to the vicinity of the first ground support column 51 and the second ground support column 52, and the first ground support column 51 and the second ground support column 52 may be selected as The hydraulic rod structure cooperates with the climbing frame system 100 to provide support for the climbing frame system 100 and reduces the upward resistance of the climbing frame system 100.
爬架系统100爬升时,若荷载超载,会自动停机。当爬架系统100自身的任意两个升降机构4发生爬升高度差超过2cm,爬架系统100自动停机。当行吊系统200的两端高度差超过2cm,爬架系统100自动停机。停机后需人工干预调平后,机器再次启动。When the climbing frame system 100 is climbing, if the load is overloaded, it will automatically stop. When the climbing height difference of any two lifting mechanisms 4 of the climbing frame system 100 itself exceeds 2 cm, the climbing frame system 100 automatically stops. When the height difference between the two ends of the crane system 200 exceeds 2 cm, the climbing frame system 100 automatically stops. After the machine stops, manual intervention is required for leveling, and the machine starts again.
每次完整的爬升高度为建筑主体的层高,例如,建筑体层高为3m,爬架系统100每次 完整的整体爬升高度为3m。Each complete climbing height is the floor height of the main building. For example, the floor height of the building body is 3m, and the climbing frame system 100 has a complete overall climbing height of 3m each time.
爬架系统100可整体同步爬升,也可以各升降机构4机位单独提升,也可任意组合同步提升。The climbing frame system 100 can climb synchronously as a whole, and can also be lifted independently with 4 positions of each lifting mechanism, or can be synchronously lifted in any combination.
当爬架系统100上升到指定位置后,即可进行行吊系统200的控制,支撑立柱1进行高度调节,在行吊滑轨上安装行吊系统200,即可同时对建筑楼顶进行施工,同时对各层进行施工。When the climbing frame system 100 rises to the designated position, the crane system 200 can be controlled, the height of the supporting column 1 can be adjusted, and the crane system 200 can be installed on the crane slide rail to simultaneously construct the roof of the building. At the same time, all floors were constructed.
在本发明中上述不同实施例提供的控制方法可以适应性结合,并应用到同一实施例中。且多功能机械臂280和伸缩杆270的联合作用,极大的增加了我们爬吊装置1000组合的优越性,使得控制的维度大为增加。In the present invention, the control methods provided by the above different embodiments can be adaptively combined and applied to the same embodiment. In addition, the combined action of the multifunctional robotic arm 280 and the telescopic rod 270 greatly increases the superiority of our climbing crane 1000 combination, and greatly increases the dimension of control.
在一些实施例中,建筑施工系统还包括控制模块、位置存储器和若干个感应器,感应器用于感应行吊大车230、行吊小车240、建筑用机器人的位置坐标。In some embodiments, the building construction system further includes a control module, a position memory, and several sensors. The sensors are used to sense the position coordinates of the crane 230, the crane 240, and the construction robot.
本发明一种建筑施工系统的控制方法的可选的实施例如下,该控制方法包括爬架系统100在竖向上移动的控制方法,行吊大车230和行吊小车240移动的控制方法,伸缩杆270在竖向上伸缩的控制方和建筑用机器人的控制方法。An optional implementation example of the control method of a construction system of the present invention is as follows. The control method includes a method for controlling the vertical movement of the climbing frame system 100, a method for controlling the movement of the crane 230 and the crane 240, and telescopic A control method for a control party in which the rod 270 telescopes vertically and a construction robot.
如图16所示,爬架系统100通过专用的控制模块控制爬升,当控制模块发出指令,单体建筑上的爬架系统100进行提升。当爬架系统100整体爬升至预定位置时,爬升自动停止,人工进行爬架系统100与楼梯的机械连接固定后,爬架系统100升降机构4进入放松状态不再受力。As shown in FIG. 16, the climbing frame system 100 controls the climbing through a dedicated control module. When the control module issues an instruction, the climbing frame system 100 on the single building performs the lifting. When the climbing frame system 100 as a whole climbs to a predetermined position, the climbing automatically stops. After the mechanical connection between the climbing frame system 100 and the stairs is manually fixed, the lifting mechanism 4 of the climbing frame system 100 enters a relaxed state and no longer receives any force.
爬架系统100爬升时,若荷载超载,会自动停机。当前后两侧机位高度差达到2厘米时,爬架系统100自动停机;停机后需人工干预调平后,机器再次启动。When the climbing frame system 100 is climbing, if the load is overloaded, it will automatically stop. When the height difference between the front and rear sides reaches 2 cm, the climbing frame system 100 will automatically stop; after the stop, manual intervention and leveling are required, and the machine will start again.
如图17所示,控制行吊大车230和行吊小车240移动的方法,其包括如下步骤:As shown in FIG. 17, the method of controlling the movement of the crane 230 and the crane 240 includes the following steps:
步骤Q3:在控制模块内输入规划行走路线参数、停留位置参数;Step Q3: Input the planned walking route parameters and stay position parameters in the control module;
步骤Q4:控制模块发出指令启动大车电机233和小车电机,大车电机233和小车电机分别驱动行吊大车230和行吊小车240按规划路径行走;Step Q4: The control module issues instructions to start the cart motor 233 and the cart motor. The cart motor 233 and the cart motor respectively drive the crane 230 and the crane 240 to travel according to the planned path;
步骤Q5:行吊大车230与行吊小车240行走时,利用感应器对行吊大车230和行吊小车240所在的位置实时监控并反馈给控制模块;Step Q5: When the crane 230 and the crane 240 are walking, the position of the crane 230 and the crane 240 is monitored by sensors in real time and fed back to the control module;
步骤Q6:控制模块根据所接收到的行吊大车230和行吊小车240位置数据信息,确定行吊大车230和行吊小车240是否到达预设停留位置,当行吊大车230和行吊小车240到达预设停留位置时,控制模块发出指令控制大车电机233和小车电机停止运行。Step Q6: The control module determines whether the crane 230 and the crane 240 have reached the preset stop position according to the received position data information of the crane 230 and the crane 240, when the crane 230 and the crane 240 When the trolley 240 reaches the preset stop position, the control module issues instructions to control the trolley motor 233 and the trolley motor to stop running.
可选的,在步骤Q6后,还包括如下步骤:Optionally, after step Q6, the following steps are further included:
步骤Q7:行吊大车230和行吊小车240停止后,控制模块开始计时,当停留时间达到设定的停留时间后,控制模块下达指令重新启动大车电机233和小车电机;Step Q7: After the crane 230 and the crane 240 stop, the control module starts timing. When the dwell time reaches the set dwell time, the control module issues an instruction to restart the crane motor 233 and the carriage motor;
步骤Q8:控制模块根据感应器实时反馈的位置数据信息和设定目的地位置信息进行匹配,当检测到行吊大车230和行吊小车240到达规划路线终点后,控制模块发出指令控制大车电机233和小车电机停止运行。Step Q8: The control module matches the position data information fed back by the sensor in real time with the location information of the set destination. After detecting that the crane 230 and the crane 240 have reached the end of the planned route, the control module issues instructions to control the crane The motor 233 and the trolley motor stop running.
可选的,在行吊大车230和行吊小车240运动过程中,控制模块根据感应器反馈的数据判断行吊大车230和行吊小车240是否在规划路线上,若不是则控制模块对大车电机233与小车电机下达指令,驱动行吊大车230和行吊小车240回归正确的行驶路线。Optionally, during the movement of the crane 230 and the crane 240, the control module judges whether the crane 230 and the crane 240 are on the planned route according to the data fed back by the sensor, and if not, the control module checks The trolley motor 233 and the trolley motor issue instructions to drive the crane 230 and the crane 240 to return to the correct driving route.
如图18所示,可选的,控制方法还包括对行吊小车240上设置的伸缩杆270的控制方法,其包括如下步骤:As shown in FIG. 18, optionally, the control method further includes a method for controlling the telescopic rod 270 provided on the crane 240, which includes the following steps:
步骤Q9:记录伸缩杆270的初始位置以及多功能机械臂280运动半径数据,并将位置数据和多功能机械臂280运动半径数据导入控制模块;Step Q9: Record the initial position of the telescopic rod 270 and the movement radius data of the multifunctional manipulator 280, and import the position data and the movement radius data of the multifunctional manipulator 280 into the control module;
步骤Q10:利用第四感应器实时采集多功能机械臂280与物料的工作距离数据,并将工作距离数据发送给控制模块;Step Q10: Use the fourth sensor to collect the working distance data between the multifunctional manipulator 280 and the material in real time, and send the working distance data to the control module;
步骤Q11:控制模块比较工作距离数据与运动半径数据,当运动半径数据大于等于工作距离数据时,控制模块对多功能机械臂280和建筑用机器人下达指令执行第一工作动作;Step Q11: The control module compares the working distance data with the movement radius data. When the movement radius data is greater than or equal to the working distance data, the control module issues instructions to the multifunctional manipulator 280 and the construction robot to execute the first work action;
步骤Q12:当运动半径数据小于工作距离数据时,控制模块发送启动信号给伸缩杆270动力系统,伸缩杆270动力系统驱动伸缩杆270向下移动,移动的距离为一个运动半径长度;控制模块再次比较运动半径数据和工作距离数据,并循环执行步骤P7-P9,直至控制模块检测到运动半径长度数据大于等于工作距离数据。Step Q12: When the movement radius data is less than the working distance data, the control module sends a start signal to the telescopic rod 270 power system, and the telescopic rod 270 power system drives the telescopic rod 270 to move downwards, and the moving distance is a movement radius length; the control module again Compare the movement radius data and the working distance data, and execute steps P7-P9 in a loop until the control module detects that the movement radius length data is greater than or equal to the working distance data.
可选的,在步骤Q11后,控制模块继续判定是否存在伸缩杆270需要执行的第二工作动作,若存在控制模块循环执行步骤Q10,步骤Q11和步骤Q12;若不存在控制模块发出复原信号给伸缩杆270的动力系统,伸缩杆270动力系统驱动伸缩杆270恢复至初始位置。Optionally, after step Q11, the control module continues to determine whether there is a second work action that needs to be performed by the telescopic rod 270. If there is, the control module cyclically executes step Q10, step Q11 and step Q12; if there is no control module, it sends a restoration signal to The power system of the telescopic rod 270, the power system of the telescopic rod 270 drives the telescopic rod 270 to return to the initial position.
可选的,控制方法还包括建筑用机器人工作时的控制方法,包括如下步骤:Optionally, the control method also includes a control method for the construction robot during operation, including the following steps:
步骤Q13:将建筑用机器人的工作坐标位置信息输入至控制模块内,感应器采集建筑用机器人当前位置坐标信息,并将位置信息反馈给控制模块;Step Q13: Input the working coordinate position information of the construction robot into the control module, and the sensor collects the current position coordinate information of the construction robot, and feeds back the position information to the control module;
步骤Q14:控制模块根据工作坐标位置信息和当前位置坐标信息计算建筑用机器人在X轴、Y轴和Z轴上的移动量,控制模块发出控制指令给大车电机233、小车电机和伸缩杆270动力系统;Step Q14: The control module calculates the amount of movement of the construction robot on the X-axis, Y-axis and Z-axis according to the work coordinate position information and the current position coordinate information, and the control module sends control commands to the cart motor 233, the cart motor and the telescopic rod 270 power system;
步骤Q15:控制模块根据第一感应器、第二感应器、第三感应器的反馈,实时监控建筑用机器人的位置,确定建筑用机器人到达工作位置后,控制模块发出工作指令驱动建筑用机器人执行工作动作。第一感应器用于监控行吊大车230的位置,第二感应器用于监控行吊小车240的位置,第三感应器用于监控建筑用机器人的位置;第一、第二、第三感应器实时反馈监测结果给控制模块。Step Q15: The control module monitors the position of the construction robot in real time based on the feedback of the first sensor, the second sensor, and the third sensor. After confirming that the construction robot reaches the working position, the control module issues work instructions to drive the construction robot to execute Work action. The first sensor is used to monitor the position of the crane 230, the second sensor is used to monitor the position of the crane 240, and the third sensor is used to monitor the position of the construction robot; the first, second, and third sensors are real-time Feedback monitoring results to the control module.
本发明提供的多功能机械臂280,可根据不同实施目的外接建筑用机器人,具体包括:The multifunctional mechanical arm 280 provided by the present invention can be connected to the construction robot according to different implementation purposes, and specifically includes:
当施工层需要进行铝模安装工作时,第二连接单元292可外接铝模抓取机器人,通过外接建筑用机器人的定位系统等反馈位置信息至行吊-小车-伸缩杆270-机械臂的控制模块中,通过计算需移动坐标将铝模运输至所需位置并停留,通过人工或其他机械设备对铝模进行安装;这种运输及定位功能,大大减轻工人在搬运铝模中的体力消耗、提升了劳动安全,同时精准定位提升了铝模安装的质量及速度;When the construction layer needs to install the aluminum mold, the second connecting unit 292 can be connected to the aluminum mold grabbing robot, and feedback the position information to the control of the crane-trolley-telescopic rod 270-manipulator through the positioning system of the external construction robot. In the module, the aluminum mold is transported to the required position and stayed by calculating the required moving coordinates, and the aluminum mold is installed by manual or other mechanical equipment; this transportation and positioning function greatly reduces the physical consumption of workers in handling the aluminum mold. Improved labor safety, while precise positioning improves the quality and speed of aluminum mold installation;
当施工层需要进行钢筋绑扎工作时,第二连接单元292可外接钢筋绑扎机器人,通过外接建筑用机器人上的识别装置,反馈坐标信息至行吊-小车-伸缩杆270-控制模块中,通过计算移动坐标及多功能机械臂280旋转角度,将绑扎设备牵引至指定工作区对钢筋绑扎点进行绑扎,绑扎设备通过第二电机轴2861的转动,可对水平面的板筋、竖直面的墙柱筋进行绑扎,通过自动绑扎节约了人工;When the construction layer needs to carry out the rebar lashing work, the second connecting unit 292 can be connected with the rebar lashing robot, through the external recognition device on the construction robot, feedback the coordinate information to the crane-trolley-telescopic pole 270-control module, through calculation Move the coordinates and the multi-functional mechanical arm 280 rotation angle, drag the lashing equipment to the designated work area to bind the steel bar lashing point. The lashing equipment can be used to rotate the second motor shaft 2861 to fix the horizontal slab reinforcement and the vertical wall column. Banding the tendons, saving labor through automatic tying;
当施工层需要进行至混凝土布料时,第二连接单元292可外接抓取机器人,对布料机前端软管进行抓取并牵引,实现施工平面的运动;通过施工前的布料量计算、或其他设备测量混凝土的浇筑高度,事先输入或实时反馈移动指令给行吊及小车,对浇筑区域实现精准布料;When the construction layer needs to reach the concrete cloth, the second connection unit 292 can be connected with a grabbing robot to grab and tow the front hose of the distributor to realize the movement of the construction plane; calculate the cloth amount before construction or other equipment Measure the concrete pouring height, input or real-time feedback movement instructions to the cranes and trolleys in advance to achieve precise distribution of the pouring area;
当施工层需要进行至混凝土刮平、抹平阶段时,第二连接单元292可外接整平机器人、抹平机器人,通过外接建筑用机器人的竖直定位装置等,反馈信息至行吊-小车-伸缩杆270-机械臂的控制模块中,控制伸缩杆270的伸缩,保证整平、抹平机器人的竖向坐标稳定,从而保证混凝土刮平、整平的质量,节约人力的同时提高了混凝土平整度,方便后续的铝模支模安装及地砖、地板铺贴;When the construction layer needs to go to the concrete leveling and leveling stage, the second connection unit 292 can be connected with a leveling robot and a leveling robot, and feedback information to the crane-trolley through the vertical positioning device of the external construction robot. The telescopic rod 270-the control module of the robotic arm controls the expansion and contraction of the telescopic rod 270 to ensure the stable vertical coordinates of the leveling and smoothing robot, thereby ensuring the quality of the concrete leveling and leveling, saving manpower and improving the level of concrete It is convenient for the subsequent installation of aluminum mold support and floor tiles and floor paving;
采用上述外接建筑用机器人施工时,需要保证竖向坐标一定、绝对水平运动时,除外接建筑用机器人的竖直坐标定位装置反馈控制信息至控制模块外,还需控制第一电机轴2851与第二电机轴2861旋转同样角度,保证第二连接单元292的水平度,从而保证外接建筑用机器人的水平;除外接建筑用机器人自身的竖直定位系统,多功能机械臂280也可通过多接口器外接定位建筑用机器人或自身集成该类建筑用机器人。When using the above-mentioned external construction robot for construction, it is necessary to ensure a certain vertical coordinate and absolute horizontal movement. In addition to the feedback control information of the vertical coordinate positioning device of the construction robot to the control module, it is also necessary to control the first motor shaft 2851 and the first motor shaft 2851. The two motor shafts 2861 rotate at the same angle to ensure the levelness of the second connection unit 292, thereby ensuring the level of the external construction robot; in addition to the vertical positioning system of the construction robot itself, the multi-functional manipulator 280 can also pass through the multi-interface device External positioning construction robot or self-integration of this type of construction robot.
采用以上技术方案,使得行吊在实现运输物料的同时,能够根据实际作业需要,实现对功能部件600的精准的空间定位,使在运送物料时,提高工作效率,降低施工成本。同时本发明提供的多功能机械臂280可以更换外接机械手,利用机械手施工具有较好的精度和稳定度。The adoption of the above technical solutions enables the crane to realize precise spatial positioning of the functional components 600 according to actual operation requirements while realizing the transportation of materials, so as to improve work efficiency and reduce construction costs when transporting materials. At the same time, the multifunctional manipulator 280 provided by the present invention can replace an external manipulator, and the construction by the manipulator has better accuracy and stability.
下面参考图20-图23,本发明实施例还提供了一种行吊系统200,该行吊系统200为单横梁多车体行吊系统200,参见图20-图21可知,本发明实施例提供的行吊系统200可以包括:行吊大车230、设置于行吊大车230上的一或多个行吊小车240以及控制模块,其中图 21所示为一个行吊大车230上设置一个行吊小车240,图20所示行吊系统200为一个行吊大车230包括多个行吊小车240;其中,行吊系统200包括两个平行设置于爬架系统100上的水平导轨20,分别为第一导轨212和第二导轨222。行吊大车230包括架设在两个水平导轨20之间且可沿水平导轨20运动的横梁231。20-23, the embodiment of the present invention also provides a crane system 200, the crane system 200 is a single-beam multi-body crane system 200, see Figure 20-21, the embodiment of the present invention The provided crane system 200 may include: crane crane 230, one or more crane cranes 240 arranged on crane crane 230, and control modules, where Figure 21 shows one crane crane 230 arranged on A crane trolley 240, the crane system 200 shown in FIG. 20 is a crane crane 230 including a plurality of crane trolleys 240; among them, the crane system 200 includes two horizontal guide rails 20 arranged in parallel on the climbing frame system 100 , Are the first rail 212 and the second rail 222, respectively. The crane 230 includes a cross beam 231 that is erected between two horizontal rails 20 and can move along the horizontal rails 20.
具体地,行吊大车230两端装有车轮,车轮卡在承轨梁上的水平导轨20上,导轨驱动器与车轮直联,导轨驱动器启动时驱动大车车轮转动,带动行吊大车230横向运动,从而调整行吊大车230在横向上的位置,当需要行吊大车230停止运行时,导轨驱动器自带刹车使行吊大车230停止,行吊大车230端头装有导向轮防侧滑。Specifically, two ends of the crane truck 230 are equipped with wheels, and the wheels are clamped on the horizontal guide rails 20 on the rail beam. The guide rail driver is directly connected with the wheels. When the guide rail driver is activated, the wheels of the crane are driven to drive the crane truck 230. Lateral movement, so as to adjust the position of the crane 230 in the lateral direction. When the crane 230 needs to stop running, the guide rail drive has its own brake to stop the crane 230, and the end of the crane 230 is equipped with a guide Wheels prevent sideslip.
多个行吊小车240沿纵向可运动设置于行吊大车230的横梁231上,用于载运行吊对象,本实施例中的行吊对象,可以是包括抓手、工具快换装置以及喷涂枪等末端执行器,也可以是基于末端执行器所获取的进行不同行吊作业时所需要的获取的不同物品对象等。A plurality of crane trolleys 240 are movably arranged on the beam 231 of the crane crane 230 in the longitudinal direction, and are used for carrying and moving the crane object. The crane object in this embodiment may include a gripper, a tool quick change device, and spray coating. An end effector such as a gun may also be based on the different object objects acquired during different hoisting operations acquired by the end effector.
另外多个行吊小车240分别与控制模块通信连接,并被控制协调运动实现行吊作业同时还可被监测故障并进行故障处理。In addition, a plurality of crane trolleys 240 are respectively connected to the control module in communication, and are controlled to coordinate movement to realize the crane operation. At the same time, faults can be monitored and troubleshooting can be performed.
进一步地,行吊大车230的运动方向和行吊小车240的运动方向相互垂直,这样通过控制模块的调配即可使得行吊大车230和行吊小车240可在二维方向(可理解为平面X/Y方向)上实现行吊作业,行吊大车230的运动方向可调整行吊小车240在横向位置上作业路径,而行吊小车240自身的运动方向可调整纵向位置上的作业路径;进一步地,为实现更加高效的行吊作业,各个行吊小车240相互之间根据预定的行走路径被联合控制协调运动实现行吊作业;当然,各个行吊小车240也可根据预定的行走路径被独立控制协调运动实现行吊作业;采用上述行吊车设计,通过多个行吊车协调配合,可以实现多种行吊作业,提高行吊作业效率。Further, the movement direction of the crane 230 and the movement direction of the crane 240 are perpendicular to each other, so that the crane 230 and the crane 240 can be in a two-dimensional direction (which can be understood as Plane X/Y direction) to realize the crane operation, the moving direction of the crane 230 can adjust the working path of the crane 240 in the horizontal position, and the moving direction of the crane 240 can adjust the working path in the longitudinal position Further, in order to achieve a more efficient crane operation, the various crane trolleys 240 are jointly controlled and coordinated to move according to a predetermined walking path to realize the crane operation; of course, each crane trolley 240 can also be based on a predetermined walking path It is independently controlled and coordinated to realize the hoisting operation; using the above-mentioned hoisting crane design, through the coordination of multiple hoisting cranes, a variety of hoisting operations can be realized, and the hoisting operation efficiency is improved.
行吊小车240上沿竖直方向设有伸缩杆270;在伸缩杆270的底部设有机械臂28,该机械臂28为多轴机械臂,机械臂28用于连接末端执行器,末端执行器根据实际行吊作业需要可以是机械手或是其他设备;需要说明的是,该机械臂28可根据机械臂28底部的连接部更换不同的末端执行器。The crane 240 is provided with a telescopic rod 270 along the vertical direction; at the bottom of the telescopic rod 270 is provided a robot arm 28, which is a multi-axis robot arm, and the robot arm 28 is used to connect the end effector and the end effector It can be a manipulator or other equipment according to actual hoisting operation needs; it should be noted that the manipulator 28 can replace different end effectors according to the connection part at the bottom of the manipulator 28.
本发明实施例还提供了一种基于上述实施例的行吊系统200的结构的控制方法,参见图22可知,本发明实施例提供的行吊系统的控制方法可以包括:The embodiment of the present invention also provides a method for controlling the structure of the crane system 200 based on the above embodiment. Referring to FIG. 22, it can be seen that the method for controlling the crane system provided by the embodiment of the present invention may include:
步骤R301,通过控制模块接收远程操控端输入的针对单横梁多车体的行吊系统200对目标建筑执行指定行吊作业的操作指令。其中,远程操控端是对行吊系统200执行控制的远端如运动终端或固定终端,通过远程操控端可以根据不同建筑的不同工艺输入对应的操作指令。如钢筋绑扎,钢筋布置,墙板运输,墙板安装,铝模运输,铝模安装,混凝土布料,混凝土抹平等针对不同的工艺命令,当行吊系统200接收到针对不同工艺的操控指令 后,即可自动运行。如选择楼面绑扎,行吊小车240会到达指定地点切换钢筋绑扎器然后在指定区域自动进行绑扎操作,选择搬运,小车会切换成抓手帮助人员搬运重物,具体需要实现的功能都可以通过预写程序和设计的执行器实现。In step R301, an operation instruction for the single-beam and multi-carbody hoisting system 200 inputted by the remote control terminal to perform a specified hoisting operation on the target building is received through the control module. The remote control terminal is a remote terminal that controls the crane system 200, such as a mobile terminal or a fixed terminal. The remote control terminal can input corresponding operation instructions according to different processes of different buildings. For example, steel bar lashing, steel bar layout, wall panel transportation, wall panel installation, aluminum mold transportation, aluminum mold installation, concrete cloth, concrete wiping are all based on different process commands. When the crane system 200 receives the control instructions for different processes, Can run automatically. If you choose floor lashing, the crane cart 240 will arrive at the designated location to switch the steel bar lashing device and then automatically perform the lashing operation in the designated area. If you choose to move, the trolley will switch to a gripper to help people carry heavy objects. The specific functions that need to be implemented can be passed Implementation of pre-written programs and designed actuators.
步骤R302,基于上述操作指令将行吊系统200中的行吊大车230运动至目标建筑的作业区域。In step R302, the crane 230 in the crane system 200 is moved to the work area of the target building based on the above operation instruction.
行吊系统200接收到来自远程操控端的操作指令后可以对其进行分析判断对应的工艺类型进而进行智能施工。由于本实施例提供的行吊系统200在行吊大车230上设置有多个行吊小车240,因此,进一步地,可以先通过激光导航的方式构建三维坐标系,对上述操作指令进行分析并确定对目标建筑执行指定行吊作业的作业区域,基于三维坐标系以及作业区域确定行吊大车230的第一行走路径和/或多个行吊小车240的第二行走路径,依据第一行走路径和/或第二行走路径控制行吊大车230和/或行吊小车240进行运动,进而通过多个行吊小车240协同工作以完成钢筋绑扎,钢筋布置,墙板运输,墙板安装,铝模运输,铝模安装,混凝土布料,混凝土抹平等指定行吊作业。After receiving the operation instruction from the remote control terminal, the crane system 200 can analyze and determine the corresponding process type to perform intelligent construction. Since the crane system 200 provided in this embodiment is provided with a plurality of crane trolleys 240 on the crane 230, it is further possible to construct a three-dimensional coordinate system through laser navigation, and analyze and analyze the above-mentioned operation instructions. Determine the work area for the specified hoisting operation on the target building, and determine the first travel path of the crane 230 and/or the second travel path of the multiple cranes 240 based on the three-dimensional coordinate system and the work area. The path and/or the second walking path control the crane truck 230 and/or the crane truck 240 to move, and then the multiple crane trucks 240 work together to complete the steel bar binding, steel bar layout, wall board transportation, wall board installation, Transportation of aluminum molds, installation of aluminum molds, concrete cloth, and concrete wiping are all designated for hoisting operations.
前文介绍,行吊大车230上可运动的设置有一个或多个行吊小车240;并且,行吊小车240上沿竖直方向设有伸缩杆270,伸缩杆270上设有机械臂28,通过该机械臂28可连接末端执行器。因此,在构建三维坐标系时,可以以行吊大车230上的行吊小车240的运动方向为X轴,行吊大车230的运动方向为Y轴,升缩杆的运动方向为Z轴构建三维坐标系;当行吊大车230和行吊小车240都处于原点位置时,发射激光束确定原点坐标。可选地,在确定行吊大车230的第一行走路径和/或行吊小车240的第二行走路径时,可以基于三维坐标系分别确定行吊大车230向和各行吊小车240在X轴方向和Y轴方向相对于对应作业区域的位移参数,并生成行吊大车230的第一行走路径和/或各行吊小车240的第二行走路径。即通过三维坐标系持续输出X、Y轴坐标作为目标位置连续运动可以得到行吊系统200中行吊大车230和行吊小车240的行走路径。其中,小车运动的X轴,大车运动为Y轴,再加上升缩杆的Z轴方向,组成三维坐标系;当大小车都处于原点位置时,发射激光束确定原点坐标,在平面的任意位置内我们通过激光导航可以知道(X,Y)的坐标,而Z轴的坐标由升缩杆相对原点位置的偏移量来确定。As mentioned above, one or more crane trolleys 240 are movably arranged on the crane 230; and the crane 240 is provided with a telescopic rod 270 in the vertical direction, and the telescopic rod 270 is provided with a mechanical arm 28, The end effector can be connected through the robot arm 28. Therefore, when constructing a three-dimensional coordinate system, the movement direction of the crane 240 on the crane 230 can be the X axis, the movement direction of the crane 230 is the Y axis, and the movement direction of the lifting rod is the Z axis. Construct a three-dimensional coordinate system; when the crane 230 and the crane 240 are both at the origin position, a laser beam is emitted to determine the origin coordinates. Optionally, when determining the first travel path of the crane 230 and/or the second travel path of the crane 240, the direction of the crane 230 and the direction of each crane 240 can be determined based on the three-dimensional coordinate system. The axis direction and the Y axis direction are relative to the displacement parameters of the corresponding work area, and the first travel path of the crane 230 and/or the second travel path of each row of the crane 240 are generated. That is, by continuously outputting the X and Y axis coordinates as the target position continuous movement in the three-dimensional coordinate system, the traveling path of the traveling crane 230 and the traveling crane 240 in the traveling crane system 200 can be obtained. Among them, the X axis of the trolley movement, the Y axis of the cart movement, plus the Z axis direction of the ascending and shrinking rod, form a three-dimensional coordinate system; when both the large and small cars are at the origin position, a laser beam is emitted to determine the origin coordinates, in any plane In the position, we can know the coordinates of (X, Y) through laser navigation, and the coordinates of the Z axis are determined by the offset of the lifting rod relative to the origin.
步骤R303,在行吊系统200中选取多台行吊小车240,通过控制多台行吊小车240中各行吊小车240协同执行指定行吊作业。In step R303, multiple cranes 240 are selected in the crane system 200, and the cranes 240 among the multiple cranes 240 are controlled to perform the designated crane operation in coordination.
进一步地,上述步骤R30在行吊系统200中选取多台行吊小车240,基于上述操作指令确定各行吊小车240执行指定行吊作业时的至少一种末端执行器;通过各行吊小车240的机械臂28自动抓取对应的末端执行器,协同执行上述指定行吊作业3可以包括:。Further, in the above step R30, multiple cranes 240 are selected in the crane system 200, and at least one end effector for each crane car 240 to perform the specified crane operation is determined based on the above operation instruction; the machinery of each crane car 240 is The arm 28 automatically grabs the corresponding end effector, and cooperatively executes the above specified hoisting operation 3 may include:.
本发明实施例通过构建三维坐标系确定行吊大车230以及行吊小车240的工作路径并进 行导航,可以控制行吊大车230和行吊小车240准确向目标建筑的作业区域进行运动,进而由多个行吊小车240配合以高效完成指定行吊作业,相较于传统的方案作业效率更高,且充分利用已有资源,避免资源的浪费。In the embodiment of the present invention, by constructing a three-dimensional coordinate system, the working paths of the crane 230 and the crane 240 are determined and navigated, and the crane 230 and the crane 240 can be controlled to accurately move to the operation area of the target building. A plurality of crane trolleys 240 cooperate to efficiently complete the designated crane operation, which is more efficient than the traditional scheme, and makes full use of existing resources to avoid waste of resources.
可选地,本发明实施例提供的行吊系统200中,行吊小车240上还设有图像采集装置机械臂,图像采集装置机械臂上设有图像采集装置,图像采集装置与控制模块电连接;通过控制行吊小车240的机械臂28自动抓取对应的末端执行器协同执行指定行吊作业时,可以通过该图像采集装置获取行吊小车240在执行指定行吊作业时间时的多个角度的连续的第一图像数据;基于第一图像数据协调各行吊大车230上的行吊小车240执行指定行吊作业的顺序。图像采集装置优选为3D智能相机的数量也可以根据不同的需求进行调整。Optionally, in the crane system 200 provided by the embodiment of the present invention, the crane car 240 is also provided with an image acquisition device robot arm, the image acquisition device robot arm is equipped with an image acquisition device, and the image acquisition device is electrically connected to the control module ; When the robot arm 28 of the crane trolley 240 is controlled to automatically grab the corresponding end effector to perform the specified crane operation, the image acquisition device can be used to obtain multiple angles of the crane trolley 240 during the specified crane operation time The continuous first image data; based on the first image data, coordinate the cranes 240 on the cranes 230 to execute the specified crane operation sequence. The number of image acquisition devices preferably 3D smart cameras can also be adjusted according to different requirements.
在行吊小车240的工作过程中,还可以通过图像采集装置进行拍照检测确定各行吊小车240上机械臂28的执行顺序,保证工艺作业的顺利进行,防止两个机械臂28之间的相互干涉,影响作业进程。举例来说,对于墙柱钢筋绑扎作业,需要两台行吊小车240的机械臂28共同进行作业,此时程序调用A/B两车分别抓取需要的执行器,A抓手B焊机,准备工作完成后首先由A车抓取钢筋贴合,等待确认贴合后B车再进行闪光对焊,若两臂动作存在干涉即B必须等待A工作完成再行动作,若两臂无干涉则B可同时运动到焊接等待位以减少工作节拍。During the working process of the crane trolley 240, the image acquisition device can also be used to take pictures and detect the execution order of the robot arms 28 on each crane trolley 240 to ensure the smooth progress of the process and prevent the mutual interference between the two robot arms 28 , Affecting the job process. For example, for wall column rebar tying operations, two robot arms 28 of crane trolley 240 are required to work together. At this time, the program calls two cars A and B to respectively grab the required actuators, A gripper B welder, After the preparation work is completed, first car A will grab the steel bar and attach it. Car B will perform flash butt welding after waiting for confirmation. If there is interference between the two arms, then B must wait for the work of A to complete before proceeding. If there is no interference between the two arms, then B can move to the welding waiting position at the same time to reduce the working cycle.
除上述介绍的之外,本发明实施例还可以通过图像采集装置获取行吊小车240在指定行吊作业执行完成后的第二图像数据;基于第二图像数据进行检测,判断指定行吊作业的完成状态是否符合预设标准;若指定行吊作业的完成状态符合预设标准,则继续执行下一个行吊作业;若指定行吊作业的完成状态不符合预设标准,则重新执行指定行吊作业。In addition to the above introduction, the embodiment of the present invention can also obtain the second image data of the crane truck 240 after the execution of the specified crane operation is completed through the image acquisition device; perform detection based on the second image data to determine the specified crane operation Whether the completion status meets the preset standard; if the completion status of the designated hoisting operation meets the preset standard, the next hoisting operation will continue; if the completion status of the designated hoisting operation does not meet the preset standard, the designated hoisting operation will be executed again operation.
以举钢筋绑扎为例,可通过两种方式对第二图像数据进行判断作业是否符合标准。第一种,绑扎之前拍摄一次,绑扎之后拍摄一次,基于两次图像的差值判断是否绑或者没绑;第二种,基于SVM算法训练得到一个分类器,分类出绑或者没有绑。本发明实施例可通过图像采集装置分别获取指定行吊作业执行前后的图像数据,通过前后两组图像数据的差异性判断指定行吊作业是否完成。还可以预先训练分类器,在指定行吊作业执行后获取图像数据,将其输入预先训练好的分类器之后判断该图像数据是否为指定行吊作业执行成功之后的图像数据,实际应用中可能还有其他判断方式,具体的图像处理方式可基于建筑工艺而定,本发明不做限定。其中,图像采集装置,可以优选独立设置多个,具体可以采用多个智能相机,用于适配多个行吊小车240。采用上述方式可以对行吊作业对应的工艺进行判断,同时还可以达到质检等功能。Taking steel tying as an example, the second image data can be judged whether the operation meets the standard in two ways. The first one is to shoot once before tying and once after tying, and judge whether it is tied or not tied based on the difference between the two images; the second is to obtain a classifier based on SVM algorithm training to classify whether it is tied or not. In the embodiment of the present invention, the image data before and after the execution of the specified hoisting job can be obtained by the image acquisition device, and it is judged whether the specified hoisting job is completed by the difference of the two sets of image data before and after. It is also possible to pre-train the classifier, obtain image data after the specified hoisting job is executed, and input it into the pre-trained classifier to determine whether the image data is the image data after the specified hoisting job is successfully executed. In actual applications, it may be There are other judgment methods, and the specific image processing method may be determined based on the construction process, which is not limited by the present invention. Among them, multiple image acquisition devices may preferably be independently provided. Specifically, multiple smart cameras may be used to adapt multiple cranes 240. By adopting the above method, the process corresponding to the crane operation can be judged, and at the same time, functions such as quality inspection can be achieved.
本发明实施例提供的行吊小车240上还设有传感器机械臂,传感器机械臂上设有传感器,若在指定行吊作业的执行过程中,通过任意一个行吊小车240上设置的传感器检测到 存在与该行吊小车240的距离小于预设距离的近邻行吊小车240,则则停止运行该行吊小车240或近邻行吊小车240。该传感器优选为距离传感器。也就是说,可以通过在任意一个行吊小车240上设置距离传感器以检测与其他行吊小车240的距离,假设该行吊小车240在运行过程中通过传感器检测到可能会与其他行吊小车240发送碰撞,则将其中一个行吊小车240向反方向运动。该预设距离可以根据不同的应用需求进行设置,本发明不做限定。The crane 240 provided by the embodiment of the present invention is also provided with a sensor manipulator arm, and a sensor is provided on the sensor manipulator. If the specified crane operation is executed, it is detected by any sensor provided on the crane 240 If there is a neighboring crane 240 whose distance from the row of cranes 240 is less than the preset distance, the running of the row of cranes 240 or the adjacent crane 240 is stopped. The sensor is preferably a distance sensor. In other words, a distance sensor can be set on any crane trolley 240 to detect the distance to other crane trolleys 240. It is assumed that the trolley 240 in the line may be detected by sensors that may be with other crane trolleys 240 during operation. When a collision is sent, one of the crane trolleys 240 is moved in the opposite direction. The preset distance can be set according to different application requirements, which is not limited in the present invention.
进一步地,本发明实施例提供的方案中若在指定行吊作业的执行过程中,通过任意一个行吊小车240上设置的传感器检测到行吊小车240接触到其他行吊小车240的防撞装置,则控制行吊小车240或其它行吊小车240向其原始运行方向的反方向运行。Further, in the solution provided by the embodiment of the present invention, if during the execution of the specified hoisting operation, the sensor provided on any hoisting trolley 240 detects that the hoisting trolley 240 is in contact with the collision avoidance device of the other hoisting trolley 240 , The crane trolley 240 or other crane trolleys 240 are controlled to run in the opposite direction of their original running direction.
在行吊系统200的控制模块控制各行吊小车240执行行吊作业的过程中可能会发生不同的故障,举例来讲,当控制模块控制两台行吊小车240的机械臂28共同进行作业,此时程序调用A/B两车分别抓取需要的执行器,A抓手B焊机,准备工作完成后首先由A车抓取钢筋贴合。但是在A执行作业的过程中可能发生故障而无法正常完成工作,此时控制模块就会检测到A车故障从而进行故障处理。Different failures may occur when the control module of the crane system 200 controls the cranes 240 to perform crane operations. For example, when the control module controls the robot arms 28 of two cranes 240 to work together, this When the program calls the two cars A/B to grab the required actuators, the A gripper and the B welder, after the preparation work is completed, the A car first grabs the rebar to fit. However, a failure may occur during the execution of work by A and the work cannot be completed normally. At this time, the control module will detect the failure of the A car and perform the troubleshooting.
本发明实施例还提供了一种单横梁多车体行吊系统200的故障处理方法,该故障处理方法可以单独控制也可以作为上述运行控制方法的一部分进行控制以监测行吊单元故障并进行故障处理的控制模块。如图23所示,本发明实施例提供的单横梁多车体行吊系统200的故障处理方法可以包括:The embodiment of the present invention also provides a fault handling method for the single-beam multi-car body hoisting system 200. The fault handling method can be controlled separately or as a part of the above-mentioned operation control method. Processing control module. As shown in FIG. 23, the fault processing method of the single-beam and multi-body crane system 200 provided by the embodiment of the present invention may include:
步骤R401,在控制模块控制一或多台行吊小车240协同执行指定行吊作业的过程中,监测行吊系统200中各行吊小车240的工作状态;Step R401, in the process of controlling one or more crane trolleys 240 to coordinately execute the designated crane operation by the control module, monitor the working status of each crane trolley 240 in the crane system 200;
步骤R402,若行吊系统200在执行指定行吊作业的过程中判断任意一个行吊小车240出现故障,则判断上述故障的故障类型;In step R402, if the crane system 200 determines that any crane trolley 240 has a fault during the execution of the specified crane operation, then the fault type of the above-mentioned failure is determined;
步骤R403,基于故障类型采用预设的处理方式对上述故障进行处理。In step R403, a preset processing method is adopted to process the above-mentioned fault based on the fault type.
在行吊系统200自动运行的过程中,如果是简单故障会发送故障信息通知维护人员进行检修,若有严重故障将影响单台行车正常工作的,会自动进行其他处理。通过对不同的故障类型采取不同的处理措施,可以在及时处理故障的同时保证行吊系统200的对指定行吊作业的正常执行。During the automatic operation of the crane system 200, if it is a simple fault, a fault message will be sent to notify the maintenance personnel to perform maintenance. If a serious fault will affect the normal operation of a single crane, other processing will be automatically performed. By adopting different treatment measures for different types of failures, it is possible to handle the failures in time while ensuring the normal execution of the specified hoisting operations of the hoisting system 200.
可选地,上述步骤R403可进一步包括:若判断上述故障属于行车类故障,则记录出现故障的行吊小车240当前的状态信息后发送严重报警信息,并执行第一预设处理动作;若判断所述故障属于末端执行器类故障,则发送一般报警信息,并执行第二预设处理动作。行车类故障可以包括行吊小车240无法行走的故障,就是带着执行器的伺服电机故障或者机械故障无法行走等故障;末端执行器类故障可以包括:通信故障、信号丢失和/或零部件损坏等,是实现具体工艺的那台设备如抹平机发生故障等故障。Optionally, the above step R403 may further include: if it is determined that the above fault is a driving type fault, recording the current status information of the traveling crane 240 where the fault has occurred, sending a serious alarm message, and executing the first preset processing action; If the fault is an end effector fault, a general alarm message is sent, and the second preset processing action is executed. Driving faults can include the failure of the crane 240 to travel, that is, the failure of the servo motor with the actuator or the failure of the mechanical failure to travel; the end effector faults can include: communication failure, signal loss and/or component damage And so on, is the equipment that realizes the specific process, such as the trouble of the trowel.
另外,本发明实施例通过对故障采用分级报警制,对于不同的报警信息采取不同的处理动作。对于严重报警信息执行第一预设处理动作,可以包括:将行吊小车240切换至预设待机位,同时利用其它空闲行吊小车240代替该行吊小车240继续进行作业。例如:现有A、B两车同时作业,当B车机械臂28发生故障时,伺服控制A小车与B小车贴合进行虚拟合并为AB车进行同步行走,同时B车升缩杆提升避免干涉,接着调用空闲的C车接替B车与AB车共同作业。In addition, the embodiment of the present invention adopts a hierarchical alarm system for faults, and takes different processing actions for different alarm messages. Performing the first preset processing action for the severe alarm information may include: switching the crane trolley 240 to the preset standby position, and at the same time, use other idle crane trolley 240 to replace the crane trolley 240 to continue the operation. For example: the existing two cars A and B are working at the same time. When the robot arm 28 of car B fails, the servo-controlled car A and car B are combined to virtually merge into car AB for synchronous walking, and car B is raised and contracted to avoid interference , Then call the idle C car to take over the B car and AB car to work together.
对于一般报警信息执行的第二预设处理动作,可以包括:根据报警优先级对出现故障的行吊小车240进行修复处理,并重新启动。例如,可以根据报警优先级将出现故障的行吊小车240的末端执行器进行复位;和/或将出现故障的行吊小车240运动至预设维修位进行检查修理,进而判断是否切换末端执行器。The second preset processing action performed for the general alarm information may include: repairing the faulty crane 240 according to the alarm priority and restarting it. For example, the end effector of the faulty crane 240 can be reset according to the alarm priority; and/or the faulty crane 240 can be moved to the preset maintenance position for inspection and repair, thereby determining whether to switch the end effector .
通过故障检修的时间和严重成都可以将故障可以分为:简单故障,一般故障和/或严重故障;简单故障包括通过复位重启操作后可恢复正常工作状态的故障;一般故障包括:信号丢失或线路故障等;严重故障包括:机械碰撞或电气损坏等。通过根据报警优先级进行检修,对严重故障进行优先处理,进而防止故障行车对整个行吊作业造成严重影响。Faults can be divided into simple faults, general faults and/or serious faults through the time of troubleshooting and serious faults; simple faults include faults that can be restored to normal working conditions after resetting and restarting operations; general faults include: signal loss or wiring Faults, etc.; serious faults include: mechanical collision or electrical damage, etc. By overhauling according to the alarm priority, serious faults are dealt with first, thereby preventing the faulty driving from causing serious impact on the entire crane operation.
前文介绍,对于有些故障来讲,可以记录出现该故障的行吊小车240当前的状态信息,该状态信息可以包括:出现该故障的行吊小车240的工作状态,工艺信息、行车位置等等,记录故障行吊小车240的状态信息后可返回至远程操控端,直观显示以方便工作人员查看;如果故障行车无法立即工作,此时等待其他行车完成自身工作后,将其他行车切换到故障行车指针,接替故障行车停止时的工作状态继续工作,进而保证行吊系统200对指定行吊作业的顺利进行。As mentioned above, for some failures, the current status information of the crane 240 with the fault can be recorded. The status information may include: the working status, process information, and driving position of the crane 240 with the fault. After recording the status information of the faulty crane car 240, it can be returned to the remote control terminal for visual display to facilitate the staff to view; if the faulty vehicle cannot work immediately, wait for other vehicles to complete their work at this time, then switch the other vehicles to the faulty vehicle pointer , To take over the working state when the faulty vehicle stopped, and continue to work, thereby ensuring the smooth progress of the designated crane operation by the crane system 200.
本发明实施例提供了一种针对单横梁多车体的高效的控制方法及故障处理方法,基于本发明实施例提供的控制方法通过三维坐标系分别为行吊大车230上的行吊小车240确定工作区域,并准确形成行吊大车230以及行吊小车240的行走路径,以对目标建筑执行所设定的工艺作业。并且还可以在执行过程中通过传感器检测障碍物,防止行车运动过程中发生碰撞而影响行吊作业,通过图像采集装置对行吊作业进行质检等功能。另外,本发明实施例还提供了对行吊系统200的故障处理方法,对不同类型以及不同等级的故障设置不同的处理方式,以对行吊系统200中可能出现的故障进行高效处理,进而高效完成指定行吊作业。The embodiment of the present invention provides an efficient control method and a fault handling method for a single beam and multiple car bodies. Based on the control method provided by the embodiment of the present invention, the three-dimensional coordinate system is respectively the traveling crane 240 on the traveling crane 230 Determine the working area, and accurately form the walking path of the crane 230 and the crane 240 to perform the set process operations on the target building. It can also detect obstacles through sensors during the execution process to prevent collisions during driving movement and affect the crane operation, and perform quality inspection on the crane operation through the image acquisition device. In addition, the embodiment of the present invention also provides a method for handling failures of the hoisting system 200, and setting different handling methods for different types and levels of faults, so as to efficiently handle the possible failures in the hoisting system 200, and thus efficiently Complete the specified hoisting operation.
下面参考图24-图27,本发明实施例提供了一种行吊系统200,该行吊系统200可以包括多个行吊单元以及控制所述行吊单元工作的控制模块。每个行吊单元可以包括:一个行吊大车230和可运动的设置在行吊大车230一个或多个行吊小车240,在图24所示行吊系统200中多个行吊大车230上分别设置有一个行吊小车240,图25所示行吊系统200中一 个行吊大车230设置有多个行吊小车240。其中,行吊系统200包括两个平行设置于爬架系统100上的水平导轨20,分别为第一导轨212和第二导轨222。每个行吊大车230包括架设在两个水平导轨20之间且可沿水平导轨20运动的横梁231。行吊单元中的行吊小车240沿纵向可运动地设置于行吊大车230的横梁231上用于载运行吊对象。本实施例中的行吊对象,可以是包括抓手、工具快换装置以及喷涂枪等末端执行器,也可以是基于末端执行器所获取的进行不同行吊作业时所需要的获取的不同物品对象等。With reference to Figures 24-27, an embodiment of the present invention provides a crane system 200. The crane system 200 may include a plurality of crane units and a control module for controlling the operation of the crane units. Each crane unit may include: a crane 230 and one or more cranes 240 that are movably arranged on the crane 230. In the crane system 200 shown in FIG. 24, there are multiple cranes. A crane trolley 240 is provided on each of the cranes 230, and a crane trolley 230 in the crane system 200 shown in FIG. 25 is provided with a plurality of crane trolleys 240. Wherein, the traveling crane system 200 includes two horizontal guide rails 20 arranged in parallel on the climbing frame system 100, which are a first guide rail 212 and a second guide rail 222, respectively. Each crane 230 includes a cross beam 231 that is erected between two horizontal rails 20 and can move along the horizontal rails 20. The crane trolley 240 in the crane unit is movably arranged on the cross beam 231 of the crane 230 in the longitudinal direction for carrying the crane object. The hoisting objects in this embodiment can be end effectors including grippers, quick tool changers, spray guns, etc., or they can be different items that need to be obtained for different hoisting operations based on the end effectors. Object etc.
具体地,行吊大车230两端装有车轮,车轮卡在承轨梁上的水平导轨20上,导轨驱动器与车轮直联,导轨驱动器启动时驱动大车车轮转动,带动行吊大车230横向移动,当需要行吊大车230停止运行时,导轨驱动器自带刹车使大车停止,行吊大车230端头装有导向轮防侧滑。Specifically, two ends of the crane truck 230 are equipped with wheels, and the wheels are clamped on the horizontal guide rails 20 on the rail beam. The guide rail driver is directly connected with the wheels. When the guide rail driver is activated, the wheels of the crane are driven to drive the crane truck 230. Lateral movement, when the crane 230 needs to stop running, the guide rail driver has its own brake to stop the crane, and the end of the crane 230 is equipped with guide wheels to prevent sideslip.
行吊大车230的运动方向和行吊小车240的运动方向相互垂直,这样通过控制模块的调配即可使得行吊大车230和行吊小车240可在二维方向(可理解为平面X/Y方向)上实现行吊作业。行吊小车240上沿竖直方向设有伸缩杆270;具体为,伸缩杆270通过高强度螺栓沿竖直方向固定设置于机械臂28预置法兰盘上;并且在伸缩杆270的底部设有机械臂28,该机械臂28为多轴机械臂28,机械臂28用于连接末端执行器,末端执行器根据实际行吊作业需要可以是机械手或是其他设备。The movement direction of the crane 230 and the movement direction of the crane 240 are perpendicular to each other, so that the crane 230 and the crane 240 can be in a two-dimensional direction (which can be understood as plane X/ Y direction) to realize the hoisting operation. The crane 240 is provided with a telescopic rod 270 in the vertical direction; specifically, the telescopic rod 270 is fixedly arranged on the preset flange of the mechanical arm 28 in the vertical direction by high-strength bolts; and is provided at the bottom of the telescopic rod 270 There is a robotic arm 28, which is a multi-axis robotic arm 28, and the robotic arm 28 is used to connect an end effector. The end effector can be a manipulator or other equipment according to the actual needs of hoisting operations.
行吊大车230和行吊小车240均可以设置有导轨驱动器,分别与控制模块通信连接。行吊小车240的导轨驱动器固定设置于行吊小车240的本体上,并通过扁电缆与控制模块电连接;导轨驱动器用于驱动行吊小车240的车轮在行吊大车230的导轨上滑动;本实施例中,通过在行吊小车240上设有伸缩杆270,以此来调节行吊小车240竖直方向(可理解为平面Z方向)上的作业空间。Both the crane truck 230 and the crane truck 240 may be provided with guide rail drives, which are respectively connected to the control module in communication. The guide rail driver of the crane 240 is fixed on the body of the crane 240 and is electrically connected to the control module through a flat cable; the guide driver is used to drive the wheels of the crane 240 to slide on the guide rail of the crane 230; In this embodiment, a telescopic rod 270 is provided on the crane trolley 240 to adjust the working space of the crane 240 in the vertical direction (which can be understood as the plane Z direction).
本实施例中,行吊系统200主要包括两个行吊大车230;两个行吊大车230分别为第一行吊大车230和第二行吊大车230;并且每个行吊大车230上分别设有第一个行吊小车240。本实施主要考虑到行吊作业的实际需要,一般行吊大车230可设计为两个或三个较为合理,设计过多会直接影响行吊运作,同时增加系统控制负担。In this embodiment, the crane system 200 mainly includes two crane cranes 230; the two crane cranes 230 are the first crane crane 230 and the second crane crane 230; and each crane crane 230 The first crane trolley 240 is provided on the trolley 230 respectively. This implementation mainly considers the actual needs of the crane operation. Generally, the crane truck 230 can be designed with two or three more reasonable. Too much design will directly affect the crane operation and increase the system control burden.
本发明实施例提供了一种行吊系统200的控制方法,应用于如图24、图25所示的行吊系统200。参见图26可知,本发明实施例提供的行吊系统200的协同控制方法可以包括:The embodiment of the present invention provides a method for controlling the traveling crane system 200, which is applied to the traveling crane system 200 as shown in FIG. 24 and FIG. 25. Referring to FIG. 26, it can be seen that the coordinated control method of the crane system 200 provided by the embodiment of the present invention may include:
步骤M301,通过控制模块接收远程操控端输入的对目标建筑执行指定行吊作业的操作指令。其中,远程操控端是对行吊系统200执行控制的远端如移动终端或固定终端,通过远程操控端可以根据不同建筑的不同工艺输入对应的操作指令。如钢筋绑扎,钢筋布置,墙板运输,墙板安装,铝模运输,铝模安装,混凝土布料,混凝土抹平等针对不同的工艺命令,当行吊系统200接收到针对不同工艺的操控指令后,即可自动运行。Step M301: Receive an operation instruction input from the remote control terminal to perform a specified hoisting operation on the target building through the control module. Among them, the remote control terminal is a remote terminal that controls the crane system 200, such as a mobile terminal or a fixed terminal. The remote control terminal can input corresponding operation instructions according to different processes of different buildings. For example, steel bar lashing, steel bar layout, wall panel transportation, wall panel installation, aluminum mold transportation, aluminum mold installation, concrete cloth, concrete wiping are all based on different process commands. When the crane system 200 receives the control instructions for different processes, Can run automatically.
步骤M302,基于上述操作指令在行吊系统200中选取一个或多个行吊单元分配执行指定行吊作业时的工作区域。In step M302, one or more hoisting units are selected in the hoisting system 200 based on the above-mentioned operation instructions to allocate the working area when the hoisting operation is specified.
行吊系统200接收到来自远程操控端的操作指令后可以对其进行分析判断对应的工艺类型进而进行智能施工。由于本实施例提供的行吊系统200包括多个行吊车,因此,进一步地,可以通过激光导航的方式构建三维坐标系,对所述操作指令进行分析后,基于三维坐标系采用预设分配方式为各行吊单元分配各自的工作区域并规划行吊单元行走路径,进而通过多个行吊大车230协同工作以完成指定行吊作业。After receiving the operation instruction from the remote control terminal, the crane system 200 can analyze and determine the corresponding process type to perform intelligent construction. Since the traveling crane system 200 provided in this embodiment includes multiple traveling cranes, further, a three-dimensional coordinate system can be constructed by means of laser navigation, and after analyzing the operation instructions, a preset allocation method is adopted based on the three-dimensional coordinate system Each crane unit is assigned its own working area and the travel path of the crane unit is planned, and then a plurality of crane trucks 230 work together to complete the designated crane operation.
前文介绍,每个行吊单元包括一个行吊大车230和可运动的设置在行吊大车230一个或多个行吊小车240;并且,行吊小车240上沿竖直方向设有伸缩杆270,伸缩杆270上设有机械臂28,通过该机械臂28可连接末端执行器。因此,在构建三维坐标系时,可以以行吊大车230上的行吊小车240的运动方向为X轴,行吊大车230的运动方向为Y轴,升缩杆的运动方向为Z轴构建三维坐标系;当行吊大车230和行吊小车240都处于原点位置时,发射激光束确定原点坐标。其中,采用的预设分配方式为各行吊单元分配工作区域时,可以人为划分,也可以根据工艺的类型或导航算法自动划分。进行人工划分时,是通过远程操控端划分各行吊大车230的工作区域,而自动划分可以是在一些工艺下,如楼面钢筋绑扎、抹平工艺等将楼面等分多块区域,或是通过视觉判定区域进行简单划分等其他方式进行划分。当为各行吊大车230划分好工作区域之后,就可以为各行吊大车230规划工作路径,即通过激光导航基于三维坐标系持续输出的X轴、Y轴坐标作为行吊大车230和行吊小车240的目标位置,连续移动得到行吊大车230和行吊小车240的行走路径。As mentioned above, each crane unit includes a crane 230 and one or more cranes 240 movably arranged on the crane 230; and the crane 240 is provided with a telescopic rod along the vertical direction. 270, the telescopic rod 270 is provided with a mechanical arm 28, through which the end effector can be connected. Therefore, when constructing a three-dimensional coordinate system, the movement direction of the crane 240 on the crane 230 can be the X axis, the movement direction of the crane 230 is the Y axis, and the movement direction of the lifting rod is the Z axis. Construct a three-dimensional coordinate system; when the crane 230 and the crane 240 are both at the origin position, a laser beam is emitted to determine the origin coordinates. Among them, when using the preset allocation method to allocate the work area for each row of hoisting units, it can be divided manually or automatically according to the type of process or navigation algorithm. In manual division, the working area of each row of cranes 230 is divided by the remote control terminal, and the automatic division can be in some processes, such as the floor steel banding, smoothing process, etc., to divide the floor into multiple areas, or It is divided by other methods such as simple division of the visual judgment area. After dividing the work area for each row of cranes 230, the working path can be planned for each row of cranes 230, that is, the X-axis and Y-axis coordinates continuously output based on the three-dimensional coordinate system are used as the crane 230 and the row of cranes through laser navigation. The target position of the crane 240 is continuously moved to obtain the walking paths of the crane 230 and the crane 240.
步骤M303,将各行吊单元分别移动至对应的工作区域,控制各行吊单元协同完成上述指定行吊作业。In step M303, each row hoisting unit is moved to a corresponding work area, and each row hoisting unit is controlled to cooperate to complete the above-mentioned designated row hoisting operation.
进一步地,上述步骤M303可以包括:依据所述行走路径将各行吊单元中的行吊大车230和行吊小车240移动至对应的工作区域;控制多个行吊大车230上的行吊小车240协调运动完成指定行吊作业。控制多个行吊大车230上的行吊小车240协调运动完成指定行吊作业时,对于任意一个行吊单元,可以基于行吊单元的工作区域为各行吊单元中的行吊小车240确定执行指定行吊作业时的至少一种末端执行器;通过控制各行吊大车230上的行吊小车240的机械臂28自动抓取对应的末端执行器,协同执行指定行吊作业。其中,控制多个行吊大车230上的行吊小车240协调运动完成指定行吊作业时,可以对各行吊大车230进行独立控制或对多个行吊大车230进行联合控制。Further, the above step M303 may include: moving the crane truck 230 and the crane car 240 in each crane unit to the corresponding work area according to the walking path; controlling the crane cranes on the multiple crane cranes 230 240 coordinated movement to complete the designated hoisting operation. When controlling the coordinated movement of the crane trolley 240 on the multiple crane cranes 230 to complete the specified crane operation, for any crane unit, the crane trolley 240 in each crane unit can be determined and executed based on the working area of the crane unit At least one end effector for the designated hoisting operation; the robot arm 28 of the hoisting trolley 240 on each hoisting trolley 230 is controlled to automatically grab the corresponding end effector to perform the designated hoisting operation in coordination. Wherein, when the crane trolleys 240 on the multiple cranes 230 are controlled to move in coordination to complete the designated crane operation, each crane 230 can be independently controlled or the multiple cranes 230 can be jointly controlled.
本实施例可以基于三维坐标系确定行吊大车230的工作区域以及移动至工作区域的路径,具体可基于三维坐标系确定行吊大车230以及行吊小车240的目标位置后快速生成行走路径,进而准确向对应的工作区域进行移动。In this embodiment, the working area of the crane 230 and the path to the working area can be determined based on the three-dimensional coordinate system. Specifically, the target positions of the crane 230 and the crane 240 can be determined based on the three-dimensional coordinate system to quickly generate the walking path. , And then accurately move to the corresponding work area.
可选地,本发明实施例提供的行吊系统200中,行吊小车240上还设有图像采集装置机械臂28,图像采集装置机械臂28上设有图像采集装置,图像采集装置与控制模块电连接;通过控制行吊小车240的机械臂28自动抓取对应的末端执行器协同执行指定行吊作业时,可以通过该图像采集装置获取行吊小车240在执行指定行吊作业时间时的多个角度的连续的第一图像数据;基于第一图像数据协调各行吊大车230上的行吊小车240执行指定行吊作业的顺序。图像采集装置优选为3D智能相机装置的数量也可以根据不同的需求进行调整。在行吊小车240的工作过程中,还可以通过该图像采集装置进行拍照检测确定各行吊小车240上机械臂28的执行顺序,保证工艺作业的顺利进行,防止两个机械臂28之间的相互干涉,影响作业进程。举例来说,对于墙柱钢筋绑扎作业,需要两台行吊小车240的机械臂28共同进行作业,此时程序调用A/B两车分别抓取需要的执行器,A抓手B焊机,准备工作完成后首先由A车抓取钢筋贴合,等待确认贴合后B车再进行闪光对焊,若两臂动作存在干涉即B必须等待A工作完成再行动作,若两臂无干涉则B可同时运动到焊接等待位以减少工作节拍。Optionally, in the traveling crane system 200 provided by the embodiment of the present invention, the traveling trolley 240 is further provided with an image capture device manipulator 28, and the image capture device manipulator 28 is provided with an image capture device, the image capture device and the control module Electrical connection; by controlling the robot arm 28 of the crane trolley 240 to automatically grab the corresponding end effector to perform the designated crane operation, the image acquisition device can be used to obtain the number of the crane car 240 when the designated crane operation time is executed. Continuous first image data of three angles; based on the first image data, coordinate the cranes 240 on the cranes 230 to execute the specified crane operation sequence. The number of image acquisition devices, preferably 3D smart camera devices, can also be adjusted according to different requirements. During the working process of the crane trolley 240, the image acquisition device can also be used to take pictures and detect the execution order of the robot arms 28 on each crane trolley 240, to ensure the smooth progress of the process and prevent the two robot arms 28 from interacting with each other. Interference, affecting the operation process. For example, for wall column rebar tying operations, two robot arms 28 of crane trolley 240 are required to work together. At this time, the program calls two cars A and B to respectively grab the required actuators, A gripper B welder, After the preparation work is completed, first car A will grab the steel bar and attach it. Car B will perform flash butt welding after waiting for confirmation. If there is interference between the two arms, then B must wait for the work of A to complete before proceeding. If there is no interference between the two arms, then B can move to the welding waiting position at the same time to reduce the working cycle.
除上述介绍的之外,本发明实施例还可以通过该图像采集装置获取行吊小车240在指定行吊作业执行完成后的第二图像数据;基于第二图像数据进行检测,判断指定行吊作业的完成状态是否符合预设标准;若指定行吊作业的完成状态符合预设标准,则继续执行下一个行吊作业;若指定行吊作业的完成状态不符合预设标准,则重新执行指定行吊作业。In addition to the above introduction, the embodiment of the present invention can also use the image acquisition device to obtain the second image data of the crane car 240 after the execution of the specified crane operation is completed; perform detection based on the second image data to determine the specified crane operation Whether the completion status of the specified hoisting operation meets the preset standard; if the completion status of the specified hoisting operation meets the preset standard, the next hoisting operation will continue; if the completion status of the specified hoisting operation does not meet the preset standard, the specified hoisting operation will be executed again Lifting operations.
以举钢筋绑扎为例,可通过两种方式对第二图像数据进行判断作业是否符合标准。第一种,绑扎之前拍摄一次,绑扎之后拍摄一次,基于两次图像的差值判断是否绑或者没绑;第二种,基于SVM算法训练得到一个分类器,分类出绑或者没有绑。本发明实施例可通过图像采集装置分别获取指定行吊作业执行前后的图像数据,通过前后两组图像数据的差异性判断指定行吊作业是否完成。还可以预先训练分类器,在指定行吊作业执行后获取图像数据,将其输入预先训练好的分类器之后判断该图像数据是否为指定行吊作业执行成功之后的图像数据,实际应用中可能还有其他判断方式,具体的图像处理方式可基于建筑工艺而定,本发明不做限定。其中采用上述方式可以对行吊作业对应的工艺进行判断,同时还可以达到质检等功能。Taking steel tying as an example, the second image data can be judged whether the operation meets the standard in two ways. The first one is to shoot once before tying and once after tying, and judge whether it is tied or not tied based on the difference between the two images; the second is to obtain a classifier based on SVM algorithm training to classify whether it is tied or not. In the embodiment of the present invention, the image data before and after the execution of the specified hoisting job can be obtained by the image acquisition device, and it is judged whether the specified hoisting job is completed by the difference of the two sets of image data before and after. It is also possible to pre-train the classifier, obtain image data after the specified hoisting job is executed, and input it into the pre-trained classifier to determine whether the image data is the image data after the specified hoisting job is successfully executed. In actual applications, it may be There are other judgment methods, and the specific image processing method may be determined based on the construction process, which is not limited by the present invention. Among them, the above method can be used to judge the process corresponding to the crane operation, and at the same time, it can also achieve quality inspection and other functions.
本发明实施例提供的行吊系统200中行吊小车240上还设有传感器机械臂,传感器机械臂上设有传感器,若在指定行吊作业的执行过程中,通过任意一个行吊小车240上设置的传感器检测到存在与该行吊小车240的距离小于预设距离的障碍物,则执行预设的避障动作。该传感器优选为激光传感器。也就是说,可以通过在任意一个行吊小车240上设置传感器以检测障碍物,假设该行吊小车240在运行过程中通过传感器检测到可能会与障碍物发生碰撞,则可以执行预设的避障动作,例如将伸缩杆270上升进行越障。In the traveling crane system 200 provided by the embodiment of the present invention, the traveling crane 240 is also provided with a sensor manipulator, and the sensor manipulator is equipped with a sensor. If the specified traveling operation is executed, it is installed on any traveling crane 240 If the sensor detects that there is an obstacle that is less than the preset distance from the row of cranes 240, the preset obstacle avoidance action is executed. The sensor is preferably a laser sensor. That is to say, a sensor can be installed on any crane 240 to detect obstacles. Assuming that the crane 240 detects that it may collide with the obstacle through the sensor during operation, the preset avoidance can be executed. Obstacle actions, such as raising the telescopic rod 270 to cross the obstacle.
在行吊系统200执行行吊作业的过程中可能会发生不同的故障,举例来讲,当控制模块控制两台行吊小车240的机械臂28共同进行作业,此时程序调用A/B两车分别抓取需要的执行器,A抓手B焊机,准备工作完成后首先由A车抓取钢筋贴合。但是在A执行作业的过程中可能发生故障而无法正常完成工作,此时控制模块就会检测到A车故障从而进行故障处理。Different failures may occur during the hoisting operation of the hoisting system 200. For example, when the control module controls the robot arms 28 of two hoisting trolleys 240 to work together, the program calls A/B two cars Grasp the required actuators, A gripper and B welder. After the preparation work is completed, the A car first grabs the steel bar and attaches it. However, a failure may occur during the execution of work by A and the work cannot be completed normally. At this time, the control module will detect the failure of the A car and perform the troubleshooting.
本发明实施例还提供了基于上述行吊系统200的故障处理方法,应用于上述任一实施例所述的行吊系统200,可以单独控制也可以作为上述运行控制方法的一部分进行控制。如图27所示,本发明实施例提供的行吊系统200的故障处理方法可以包括:The embodiment of the present invention also provides a fault handling method based on the above-mentioned crane system 200, which is applied to the crane system 200 according to any one of the above-mentioned embodiments, and can be controlled separately or as a part of the above-mentioned operation control method. As shown in FIG. 27, the fault handling method of the crane system 200 provided by the embodiment of the present invention may include:
步骤M401,在控制模块将各行吊单元分别移动至对应的工作区域,控制各行吊单元协同完成指定行吊作业的过程中,监测各所述行吊单元的工作状态;Step M401, monitoring the working status of each row hoisting unit while the control module moves each row hoisting unit to the corresponding work area and controlling each row hoisting unit to coordinate to complete the designated hoisting operation;
步骤M402,若行吊系统200在执行指定行吊作业的过程中判断任意一个行吊小车240出现故障,则判断上述故障的故障类型;In step M402, if the crane system 200 determines that any crane trolley 240 has a fault during the execution of the specified crane operation, then the fault type of the above-mentioned fault is judged;
步骤M403,基于故障类型采用预设的处理方式对上述故障进行处理。In step M403, a preset processing method is adopted to process the above-mentioned fault based on the fault type.
上述实施例中提及,控制模块主要是控制各行吊单元中的行吊小车240执行指定行吊作业,因此,在检测各行吊单元的工作状态时,可以优先监测各行吊单元中的行吊小车240的工作状态。As mentioned in the above embodiment, the control module mainly controls the crane trolley 240 in each row crane unit to perform the specified crane operation. Therefore, when detecting the working status of each row crane unit, the crane trolley in each row crane unit can be monitored first. 240 working status.
在行吊系统200自动运行的过程中,如果是简单故障会发送故障信息通知维护人员进行检修,若有严重故障将影响单台行车正常工作的,会自动进行其他处理。通过对不同的故障类型采取不同的处理措施,可以在及时处理故障的同时保证行吊系统200的对指定行吊作业的正常执行。During the automatic operation of the crane system 200, if it is a simple fault, a fault message will be sent to notify the maintenance personnel to perform maintenance. If a serious fault will affect the normal operation of a single crane, other processing will be automatically performed. By adopting different treatment measures for different types of failures, it is possible to handle the failures in time while ensuring the normal execution of the specified hoisting operations of the hoisting system 200.
可选地,上述步骤M403可进一步包括:若判断上述故障属于行车类故障,则记录出现故障的行吊小车240当前的状态信息后发送严重报警信息,并执行第一预设处理动作;若判断所述故障属于末端执行器类故障,则发送一般报警信息,并执行第二预设处理动作。行车类故障可以包括行吊小车240无法行走的故障,就是带着执行器的伺服电机故障或者机械故障无法行走等故障;末端执行器类故障可以包括:通信故障、信号丢失和/或零部件损坏等,是实现具体工艺的那台设备如抹平机发生故障等故障。Optionally, the above step M403 may further include: if it is determined that the above fault is a driving type fault, recording the current status information of the traveling crane 240 where the fault has occurred, sending a serious alarm message, and executing the first preset processing action; If the fault is an end effector fault, a general alarm message is sent, and the second preset processing action is executed. Driving faults can include the failure of the crane 240 to travel, that is, the failure of the servo motor with the actuator or the failure of the mechanical failure to travel; the end effector faults can include: communication failure, signal loss and/or component damage And so on, is the equipment that realizes the specific process, such as the trouble of the trowel.
另外,本发明实施例通过对故障采用分级报警制,对于不同的报警信息采取不同的处理动作。对于严重报警信息执行第一预设处理动作,可以包括:将行吊小车240切换至预设待机位,同时利用其它空闲行吊小车240代替该行吊小车240继续进行作业。对于一般报警信息执行的第二预设处理动作,可以包括:根据报警优先级对出现故障的行吊小车240进行修复处理,并重新启动。例如,可以根据报警优先级将出现故障的行吊小车240的末端执行器进行复位;和/或将出现故障的行吊小车240移动至预设维修位进行检查修理,进 而判断是否切换末端执行器。In addition, the embodiment of the present invention adopts a hierarchical alarm system for faults, and takes different processing actions for different alarm messages. Performing the first preset processing action for the severe alarm information may include: switching the crane trolley 240 to the preset standby position, and at the same time, use other idle crane trolley 240 to replace the crane trolley 240 to continue the operation. The second preset processing action performed for the general alarm information may include: repairing the faulty crane 240 according to the alarm priority and restarting it. For example, the end effector of the faulty crane 240 can be reset according to the alarm priority; and/or the faulty crane 240 can be moved to the preset maintenance position for inspection and repair, and then it is determined whether to switch the end effector .
通过故障检修的时间和严重成都可以将故障可以分为:简单故障,一般故障和/或严重故障;简单故障包括通过复位重启操作后可恢复正常工作状态的故障;一般故障包括:信号丢失或线路故障等;严重故障包括:机械碰撞或电气损坏等。通过根据报警优先级进行检修,对严重故障进行优先处理,进而防止故障行车对整个行吊作业造成严重影响。Faults can be divided into simple faults, general faults and/or serious faults through the time of troubleshooting and serious faults; simple faults include faults that can be restored to normal working conditions after resetting and restarting operations; general faults include: signal loss or wiring Faults, etc.; serious faults include: mechanical collision or electrical damage, etc. By overhauling according to the alarm priority, serious faults are dealt with first, thereby preventing the faulty driving from causing serious impact on the entire crane operation.
前文介绍,对于有些故障来讲,可以记录出现该故障的行吊小车240当前的状态信息,该状态信息可以包括:出现该故障的行吊小车240的工作状态,工艺信息、行车位置等等,记录故障行吊小车240的状态信息后可返回至远程操控端,直观显示以方便工作人员查看;如果故障行车无法立即工作,此时等待其他行车完成自身工作后,将其他行车切换到故障行车指针,接替故障行车停止时的工作状态继续工作,进而保证行吊系统200对指定行吊作业的顺利进行。As mentioned above, for some failures, the current status information of the crane 240 with the fault can be recorded. The status information may include: the working status, process information, and driving position of the crane 240 with the fault. After recording the status information of the faulty crane car 240, it can be returned to the remote control terminal for visual display to facilitate the staff to view; if the faulty vehicle cannot work immediately, wait for other vehicles to complete their work at this time, then switch the other vehicles to the faulty vehicle pointer , To take over the working state when the faulty vehicle stopped, and continue to work, thereby ensuring the smooth progress of the designated crane operation by the crane system 200.
本发明实施例提供了一种行吊系统200及其控制方法和故障处理方法,基于本发明实施例提供的控制方法通过三维坐标系分别为各行吊大车230合理分配工作区域,并准确形成各行吊大车230以及行吊小车240的工作路径,以对目标建筑执行所设定的工艺作业。并且还可以在执行过程中通过传感器检测障碍物,防止行车运动过程中发生碰撞而影响行吊作业,通过图像采集装置对行吊作业进行质检等功能。另外,本发明实施例还提供了对行吊系统200的故障处理方法,对不同类型以及不同等级的故障设置不同的处理方式,以对行吊系统200中可能出现的故障进行高效处理,进而高效完成指定行吊作业。The embodiment of the present invention provides a crane system 200 and its control method and fault handling method. Based on the control method provided by the embodiment of the present invention, the work area of each crane truck 230 is reasonably allocated through a three-dimensional coordinate system, and each line is accurately formed. The working paths of the crane 230 and the crane 240 are used to perform the set process operation on the target building. It can also detect obstacles through sensors during the execution process to prevent collisions during driving movement and affect the crane operation, and perform quality inspection on the crane operation through the image acquisition device. In addition, the embodiment of the present invention also provides a method for handling failures of the hoisting system 200, and setting different handling methods for different types and levels of faults, so as to efficiently handle the possible failures in the hoisting system 200, and thus efficiently Complete the specified hoisting operation.
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the instructions provided here, a lot of specific details are explained. However, it can be understood that the embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and technologies are not shown in detail so as not to obscure the understanding of this specification.
类似地,应当理解,为了精简本公开并帮助理解各个发明方面中的一个或多个,在上面对本发明的示例性实施例的描述中,本发明的各个特征有时被一起分组到单个实施例、图、或者对其的描述中。然而,并不应将该公开的方法解释成反映如下意图:即所要求保护的本发明要求比在每个权利要求中所明确记载的特征更多的特征。更确切地说,如下面的权利要求书所反映的那样,发明方面在于少于前面公开的单个实施例的所有特征。因此,遵循具体实施方式的权利要求书由此明确地并入该具体实施方式,其中每个权利要求本身都作为本发明的单独实施例。Similarly, it should be understood that in order to simplify the present disclosure and help understand one or more of the various inventive aspects, in the above description of the exemplary embodiments of the present invention, the various features of the present invention are sometimes grouped together into a single embodiment, Figure, or its description. However, the disclosed method should not be construed as reflecting the intention that the claimed invention requires more features than those explicitly stated in each claim. More precisely, as reflected in the following claims, the inventive aspect lies in less than all the features of a single embodiment previously disclosed. Therefore, the claims following the specific embodiment are thus explicitly incorporated into the specific embodiment, wherein each claim itself serves as a separate embodiment of the present invention.
下面参考图28-图41,本发明所提供的一种行吊系统200,该行吊系统200包括多头机械臂08,其包括:Referring now to Figs. 28-41, a crane system 200 provided by the present invention includes a multi-head robotic arm 08, which includes:
连接件,其用于安装多头机械臂08;Connector, which is used to install multi-head robotic arm 08;
旋转法兰盘,可转动设置于连接件上;The rotating flange can be rotatably set on the connecting piece;
旋转电机,设置于连接件上,用于驱动旋转法兰盘旋转;The rotating motor is arranged on the connecting piece and is used to drive the rotating flange to rotate;
多个单机械臂082,多个单机械臂082互不干涉且可伸缩地设置于旋转法兰盘上,并可随旋转法兰盘转动。A plurality of single mechanical arms 082 are arranged on the rotating flange without interfering with each other and can be telescopically arranged, and can rotate with the rotating flange.
下面将结合附图对本发明实施例作进一步地详细描述。The embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
如图30至图41所示,本发明提供一种多头机械臂08,包括连接件、旋转法兰盘081、旋转电机083以及多个单机械臂082;其中,连接件主要用于安装多头机械臂08,如将该多头机械臂安装到行吊小车240或伸缩杆270上;旋转法兰盘081可转动设置于连接件上,以带动多个单机械臂082转动,以根据不同机械臂28进行选择;具体地,旋转电机083设置于连接件上,旋转电机083主要用于驱动旋转法兰盘081旋转,旋转法兰盘081带动单机械臂082转动,从而进行可选择作业;进一步地,多个单机械臂082互不干涉且可伸缩地设置于旋转法兰盘081上,并可随旋转法兰盘081转动,以适应实际作业需求进行作业;采用上述方案,在建筑工程中,可采用多个单机械臂082单独或协同工作的模式,替代多台机械设备或多个工人协同工作,避免多台机械设备或多个工人配合而引起的误差;并且,通过旋转法兰盘081也可以对单机械臂082形成保护,该多头机械臂08的应用既可以保证工程质量、提高作业效率,也可以延长设备的使用寿命。As shown in Figures 30 to 41, the present invention provides a multi-head mechanical arm 08, which includes a connecting piece, a rotating flange 081, a rotating motor 083, and a plurality of single mechanical arms 082; wherein the connecting piece is mainly used to install the multi-head machine Arm 08, such as mounting the multi-head robotic arm on the crane 240 or telescopic rod 270; the rotating flange 081 can be rotatably arranged on the connecting piece to drive multiple single robotic arms 082 to rotate according to different robotic arms 28 Make selection; specifically, the rotating motor 083 is arranged on the connecting piece, the rotating motor 083 is mainly used to drive the rotating flange 081 to rotate, and the rotating flange 081 drives the single mechanical arm 082 to rotate, thereby performing optional operations; further, Multiple single robotic arms 082 are arranged on the rotating flange 081 without interfering with each other and telescopically, and can rotate with the rotating flange 081 to adapt to actual operation requirements; using the above scheme, in construction projects, Using multiple single robotic arms 082 to work alone or in coordination, instead of multiple mechanical equipment or multiple workers working together, to avoid errors caused by the cooperation of multiple mechanical equipment or multiple workers; and also by rotating flange 081 It can protect the single robotic arm 082. The application of the multi-headed robotic arm 08 can not only ensure the quality of the project, improve the operating efficiency, but also extend the service life of the equipment.
优选地,结合上述方案,如图28至图30所示,本实施例中,旋转法兰盘081沿水平方向可转动地设置于连接件上,具体可设置于连接件的末端;多个单机械臂082设置于旋转法兰盘081的底面,并可随旋转法兰盘081在水平方向上转动,以适应单机械臂082根据实际作业需求进行作业;进一步地,该连接件可以为连接杆或连接板,其主要作用是用于将旋转法兰盘081固定于行吊系统200的行吊小车240或伸缩杆270上,同时可以用于安装固定旋转电机083;具体地,旋转电机083用于控制旋转法兰盘081的旋转活动,进而进行单机械臂082的切换。Preferably, in combination with the above solution, as shown in FIGS. 28 to 30, in this embodiment, the rotating flange 081 is rotatably arranged on the connecting piece in the horizontal direction, and specifically may be arranged at the end of the connecting piece; The mechanical arm 082 is set on the bottom surface of the rotating flange 081, and can be rotated in the horizontal direction with the rotating flange 081, so as to adapt to the single mechanical arm 082 to operate according to actual operation requirements; further, the connecting piece can be a connecting rod Or the connecting plate, its main function is to fix the rotating flange 081 to the hoisting trolley 240 or the telescopic rod 270 of the hoisting system 200, and can also be used to install and fix the rotating electric machine 083; specifically, the rotating electric machine 083 is used To control the rotation of the rotating flange 081, and then switch the single mechanical arm 082.
优选地,结合上述方案,如图31至图41所示,本实施例中,旋转法兰盘081沿竖直方向可转动地设置于连接件上,多个单机械臂082沿周向环设于旋转法兰盘081上,并可随旋转法兰盘081在竖直方向上转动;旋转电机083设置于连接件上,用于驱动旋转法兰盘081在竖直方向旋转;进一步地,多个单机械臂082均匀且可伸缩设置于旋转法兰盘081内,以达到隐藏式封闭,避免单机械臂082在未工作时收到污染或其他碰撞。Preferably, in combination with the above solution, as shown in Figures 31 to 41, in this embodiment, the rotating flange 081 is rotatably arranged on the connecting member in the vertical direction, and a plurality of single mechanical arms 082 are circumferentially arranged on the rotating The flange 081 can be rotated in the vertical direction with the rotating flange 081; the rotating motor 083 is arranged on the connecting piece to drive the rotating flange 081 to rotate in the vertical direction; further, a plurality of single The mechanical arm 082 is uniformly and telescopically arranged in the rotating flange 081 to achieve a concealed closure and avoid pollution or other collisions when the single mechanical arm 082 is not working.
优选地,结合上述方案,如图31至图41所示,本实施例中,旋转法兰盘081包括两个盘面084(即第一盘面和第二盘面)以及连接在两盘面084之间的连接臂,多个可伸缩的单机械臂082设置在连接臂的周向上并可随旋转法兰盘081的转动而转动,旋转电机083设置于旋转法兰盘081的一侧,驱动旋转法兰盘081在竖直方向旋转;进一步地,第一盘面 的内表面与第二盘面的内表面之间形成有环腔086,并且多个单机械臂082可伸缩的设置在环腔086内,当单机械臂082需要工作时,该单机械臂082可伸出环腔086,单机械臂082工作时候,旋转电机083带动旋转法兰盘081按一定角度旋转,相对应的单机械臂082伸出进行工作,其他单机械臂082根据所处施工环境,或静置于环腔086中,或伸出同时进行工作;当单机械臂082不需要工作时,单机械臂082缩回到环腔086内,能够避免该单机械臂082磕碰,影响使用寿命,也避免现场多个单机械臂082随意摆放导致的现场混乱、磕碰,容易被缠绕的风险;进一步地,环腔086分为多个凹槽,多个凹槽与多个单机械臂082一一对应,使机械臂之间互不干涉,便于各自隐藏。Preferably, in combination with the above solution, as shown in Figures 31 to 41, in this embodiment, the rotating flange 081 includes two disk surfaces 084 (ie, a first disk surface and a second disk surface) and a connecting plate connected between the two disk surfaces 084 Connecting arm, multiple telescopic single mechanical arms 082 are arranged in the circumferential direction of the connecting arm and can rotate with the rotation of the rotating flange 081. The rotating motor 083 is arranged on one side of the rotating flange 081 to drive the rotating flange The disc 081 rotates in the vertical direction; further, an annular cavity 086 is formed between the inner surface of the first disc surface and the inner surface of the second disc surface, and a plurality of single mechanical arms 082 are telescopically arranged in the annular cavity 086, when When the single robotic arm 082 needs to work, the single robotic arm 082 can extend out of the ring cavity 086. When the single robotic arm 082 is working, the rotating motor 083 drives the rotating flange 081 to rotate at a certain angle, and the corresponding single robotic arm 082 extends To perform work, other single robotic arms 082 may be placed in the ring cavity 086 according to the construction environment, or extended while working; when the single robotic arm 082 does not need to work, the single robotic arm 082 retracts to the ring cavity 086 Inside, it can avoid the collision of the single robot 082, which will affect the service life, and avoid the risk of confusion, collision and easy entanglement caused by the random placement of multiple single robot arms 082 on site; further, the ring cavity 086 is divided into multiple Groove, multiple grooves correspond to multiple single robot arms 082 one-to-one, so that the robot arms do not interfere with each other and are easy to hide each other.
优选地,结合上述方案,如图31至图41所示,本实施例中,多个单机械臂082等距安装在连接臂上,并且各个单机械臂082和连接臂存在角度,以使各个单机械臂082之间可以呈预设角度设置于环腔086内,避免相互影响。Preferably, in combination with the above solution, as shown in Figures 31 to 41, in this embodiment, a plurality of single robotic arms 082 are equidistantly installed on the connecting arm, and each single robotic arm 082 and the connecting arm have an angle, so that each The single mechanical arms 082 can be arranged in the annular cavity 086 at a preset angle to avoid mutual influence.
进一步地,多个单机械臂082均为多轴机械臂,每一多轴机械臂通过第一节轴臂与旋转法兰盘081连接。可选地,上述多轴机械臂为上述多功能机械臂28,此时上述第一节轴臂即为上文描述的第一机械臂281。Further, the plurality of single robot arms 082 are all multi-axis robot arms, and each multi-axis robot arm is connected to the rotating flange 081 through the first joint shaft arm. Optionally, the above-mentioned multi-axis robot arm is the above-mentioned multi-function robot arm 28, and in this case, the above-mentioned first joint axis arm is the first robot arm 281 described above.
第一节轴臂的中轴线与旋转法兰盘081的径向存在预设角度,这样使得各个单机械臂082在收缩至环腔086内时互不干扰;进一步地,旋转法兰盘081为圆盘结构;具体地,该单机械臂082包括三个,三个单机械臂082分别均匀设置于旋转法兰盘081上,采用三个单机械臂082的设计在一般施工工况选择中较为合理。There is a preset angle between the central axis of the first-section shaft arm and the radial direction of the rotating flange 081, so that each single mechanical arm 082 does not interfere with each other when contracted into the annular cavity 086; further, the rotating flange 081 is Disc structure; specifically, the single-manipulator 082 includes three, and the three single-manipulator arms 082 are respectively uniformly arranged on the rotating flange 081. The design of the three single-manipulator arms 082 is relatively more in the selection of general construction conditions reasonable.
优选地,结合上述方案,如图31至图41所示,本实施例中,连接件为框架杆085,该框架杆085下端呈倒U形,使旋转法兰盘081可枢转地被夹设在倒U形支架中;旋转电机083固定设置于框架杆085上,以驱动旋转法兰盘081沿竖直方向旋转;具体地,旋转法兰盘081和框架杆085用螺栓连接,各个单机械臂082和旋转法兰盘081均用螺栓连接,旋转电机083与旋转法兰盘081采用螺栓连接;本实施例中,通过采用框架杆085作为连接件,能够方便多头机械臂08安装和连接,同时能够方便转动,并使得单机械臂082能够隐藏于旋转法兰盘081内。Preferably, in combination with the above solution, as shown in Figures 31 to 41, in this embodiment, the connecting member is a frame rod 085, the lower end of the frame rod 085 is in an inverted U shape, so that the rotating flange 081 can be pivotally clamped Set in the inverted U-shaped bracket; the rotating motor 083 is fixed on the frame rod 085 to drive the rotating flange 081 to rotate in the vertical direction; specifically, the rotating flange 081 and the frame rod 085 are connected by bolts, each Both the robot arm 082 and the rotating flange 081 are connected by bolts, and the rotating motor 083 and the rotating flange 081 are connected by bolts; in this embodiment, the frame rod 085 is used as the connecting member to facilitate the installation and connection of the multi-head robot arm 08 At the same time, it can be easily rotated, and the single mechanical arm 082 can be hidden in the rotating flange 081.
相应地,结合上述方案,如图28至图41所示,本发明还提供一种组合臂,包括伸缩杆270和多头机械臂;其中,该多头机械臂为上文所述的多头机械臂08;该多头机械臂08通过连接件设置在伸缩杆270上,这样通过行吊系统200控制行吊小车240到预设位置,再通过伸缩杆270进一步控制组合臂进行作业;进一步地,伸缩杆270可通过法兰盘直接与行吊小车集成,法兰盘套设在行吊大车上,即法兰盘直接与伸缩杆270结合,可以增加伸缩杆270的伸缩距离。Correspondingly, in combination with the above solution, as shown in FIGS. 28 to 41, the present invention also provides a combined arm, including a telescopic rod 270 and a multi-head robotic arm; wherein, the multi-head robotic arm is the above-mentioned multi-head robotic arm 08 The multi-head mechanical arm 08 is set on the telescopic rod 270 through the connecting piece, so that the crane trolley 240 is controlled to the preset position by the crane system 200, and then the combined arm is further controlled by the telescopic rod 270 to perform operations; further, the telescopic rod 270 It can be directly integrated with the crane trolley through the flange, and the flange is sleeved on the crane trolley, that is, the flange is directly combined with the telescopic rod 270, which can increase the telescopic distance of the telescopic rod 270.
相应地,结合上述方案,如图28至图41所示,本发明还提供一种行吊系统200,应用 于建筑行吊上;行吊车系统200包括行吊大车25、行吊小车240以及组合臂;该组合臂为上文所述的组合臂。Correspondingly, in combination with the above solution, as shown in FIGS. 28 to 41, the present invention also provides a crane system 200, which is applied to a building crane; the crane system 200 includes a crane crane 25, a crane car 240, and Combination arm; the combination arm is the combination arm described above.
本发明还提供一种爬吊装置1000,上述行吊系统200可设置在爬架系统100上。爬架100爬升也可固定设置于建筑物2000上;爬架100的顶部设有水平导轨20,行吊大车230沿横向可滑动设置于水平导轨20上;行吊小车240沿纵直可滑动设置于行吊大车230上,用于调节行吊系统200的横向距离。The present invention also provides a climbing crane device 1000, and the above-mentioned crane crane system 200 can be installed on the climbing frame system 100. The climbing frame 100 can also be fixedly installed on the building 2000; the top of the climbing frame 100 is provided with a horizontal guide rail 20, the crane truck 230 is slidably arranged on the horizontal guide rail 20 along the lateral direction; the crane crane 240 can be slid vertically and vertically It is installed on the crane truck 230 for adjusting the lateral distance of the crane system 200.
具体地,组合臂通过伸缩杆270设置于行吊小车240上,并随行吊小车240往复运动;行吊小车240通过滑轮滑动设置于行吊大车230的水平导轨20上。Specifically, the combined arm is set on the crane trolley 240 through the telescopic rod 270 and reciprocates with the crane 240; the crane trolley 240 is slidably arranged on the horizontal guide rail 20 of the crane 230 through pulleys.
采用上述方案,通过将旋转法兰盘081的形状设计为带有环腔086的圆盘式结构,多个单机械臂082分别等距安装在旋转法兰盘081的环腔086内,在旋转法兰盘081侧面装在旋转电机083,旋转电机083用于控制法兰盘081的旋转活动,更有利于控制单机械臂082的切换,使单机械臂082可单独工作也可协同工作,当单机械臂082闲置时可静置于环腔086中,避免磕碰损坏;该结构相对简单、合理,且方便维修、更换。Using the above solution, by designing the shape of the rotating flange 081 as a disc structure with an annular cavity 086, a plurality of single mechanical arms 082 are respectively installed equidistantly in the annular cavity 086 of the rotating flange 081. The flange 081 is installed on the side of the rotating motor 083. The rotating motor 083 is used to control the rotation of the flange 081, which is more conducive to controlling the switching of the single robotic arm 082, so that the single robotic arm 082 can work alone or in cooperation. The single mechanical arm 082 can be placed in the ring cavity 086 when it is idle to avoid damage due to bumps; the structure is relatively simple and reasonable, and convenient for maintenance and replacement.
相应地,结合上述方案,如图28至图39所示,本发明还提供应用如上文所述行吊系统的控制方法,总体的包括以下过程:指令控制行吊小车240在行吊大车230上滑动;Correspondingly, in combination with the above solution, as shown in Figures 28 to 39, the present invention also provides a control method for applying the crane system as described above, which generally includes the following process: Command and control the crane car 240 and the crane crane 230 Slide up
在行吊小车240到达指定位置后,控制伸缩杆270进行伸缩调节;After the crane 240 reaches the designated position, the telescopic rod 270 is controlled for telescopic adjustment;
当伸缩杆270伸缩到预设高度后控制需要作业的单机械臂082的伸出;When the telescopic rod 270 telescopes to a preset height, it controls the extension of the single robotic arm 082 that needs to be operated;
使旋转电机083驱动旋转法兰盘081旋转到预设角度,使对应该旋转法兰盘081旋转角度的单机械臂082向外伸展作业。The rotating motor 083 drives the rotating flange 081 to rotate to a preset angle, so that the single mechanical arm 082 corresponding to the rotating angle of the rotating flange 081 is extended to operate.
上述的预设高度是根据作业对象的作业位置设定的,预设角度是根据单机械臂082的作业工序要求设置的。此外,当需要多个单机械臂082进行操作时,旋转电机083控制多个单机械臂082伸展协同作业;每个单机械臂082可被控制操作一种工序,每个工序可单独完成,互不干涉,使得单机械臂082具有更高的利用率,提高多头机械臂08工作的效率。The above-mentioned preset height is set according to the working position of the work object, and the preset angle is set according to the working process requirements of the single robotic arm 082. In addition, when multiple single robotic arms 082 are required to operate, the rotating motor 083 controls multiple single robotic arms 082 to extend and work in coordination; each single robotic arm 082 can be controlled to operate a process, and each process can be completed separately, mutually Without interference, the single robot arm 082 has a higher utilization rate, and the working efficiency of the multi-head robot arm 08 is improved.
这样通过伸缩杆270和多头机械臂08的两方面调节,可以灵活地实现更大高度、更大角度、更多工序的作业,In this way, through the adjustment of the telescopic rod 270 and the multi-head mechanical arm 08, it is possible to flexibly achieve greater height, greater angle, and more processes.
优选地,当需要多个单机械臂082伸展协同作业时,还可先判断多个单机械臂082之间的优选级;其中,最优先级单机械臂082为承载力最大的单机械臂082;具体地,在判断多个单机械臂082之间的工序类型或优先级时,操作需要依据的是承载力最大的单机械臂082,并且优先设置与垂直卡位上(与伸缩杆270垂直,最下方的卡位),使得单机械臂082具有较好的承载效果,提高多个单机械臂082工作的稳定性、安全性;具体地,在实际操作过程中,以钢筋工程为例,在结构层施工中,钢筋工程包括钢筋运输、钢筋布置和钢筋绑扎,这样可在旋转法兰盘081中安装多个比如三个具有相应功能的单机械臂082,运输时将起重 机械臂调出,布置时调出铺排机械臂,绑扎时调出绑扎机械臂;同时,在实施其中一项工序时,可通过旋转法兰盘081保护其他单机械臂082免受影响。Preferably, when multiple single robotic arms 082 are required to extend and work together, the priority among multiple single robotic arms 082 can also be determined first; among them, the single robotic arm 082 with the highest priority is the single robotic arm 082 with the largest bearing capacity. ; Specifically, when judging the process type or priority between multiple single robot arms 082, the operation needs to be based on the single robot arm 082 with the largest bearing capacity, and the priority is set to the vertical card position (vertical to the telescopic rod 270 , The bottom card position), so that the single robotic arm 082 has a better load-bearing effect, and improves the stability and safety of multiple single robotic arms 082; specifically, in the actual operation process, take steel engineering as an example. In the construction of the structural layer, the steel reinforcement project includes steel transportation, reinforcement layout and reinforcement binding. In this way, multiple, for example, three single mechanical arms 082 with corresponding functions can be installed in the rotating flange 081. The crane arms can be adjusted during transportation. When deploying, call out the lay-up robotic arm, and call out the lashing robotic arm during lashing; at the same time, when implementing one of the processes, the rotating flange 081 can be used to protect other single robotic arms 082 from being affected.
本发明提供的方案,能够有效提高现有建筑行吊作业效率,降低施工误差和作业成本;可在现有行吊系统中直接应用,具有结构合理、便于拆装、维护成本低,且不容易损坏的优点。The scheme provided by the present invention can effectively improve the efficiency of existing building hoisting operations, reduce construction errors and operating costs; it can be directly applied in the existing hoisting system, has reasonable structure, convenient disassembly and assembly, low maintenance cost, and is not easy The advantages of damage.
在本说明书的描述中,参考术语“实施例”、“示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "embodiment", "example", etc. means that the specific feature, structure, material or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention . In this specification, the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and modifications can be made to these embodiments without departing from the principle and purpose of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims (109)

  1. 一种爬吊装置,其特征在于,包括:爬架系统和行吊系统,所述爬架系统包括由多条支撑立柱组成的支撑立柱排,所述支撑立柱排包括第一支撑立柱排和第二支撑立柱排;A climbing crane device, which is characterized by comprising: a climbing frame system and a traveling crane system. The climbing frame system includes a supporting column row composed of a plurality of supporting columns, and the supporting column row includes a first supporting column row and a first supporting column row. Two supporting column rows;
    所述行吊系统包括支撑在所述第一支撑立柱排上的第一行吊轨道和支撑在所述第二支撑立柱排上的第二行吊轨道、架设在所述第一行吊轨道和所述第二行吊轨道之间并可沿所述第一行吊轨道、所述第二行吊轨道运动的行吊大车,所述行吊系统还包括设置在所述行吊大车上并可沿所述行吊大车运动的行吊小车,所述行吊小车用于外接功能部件。The hoisting system includes a first row of hoisting rails supported on the first row of supporting columns and a second row of hoisting rails supported on the second row of supporting columns, erected on the first row of hoisting rails, and Between the second row of hoisting rails and capable of moving along the first row of hoisting rails and the second row of hoisting rails, the hoisting system further includes a hoisting system arranged on the hoisting hoist A crane trolley that can move along the crane, and the crane trolley is used to connect functional components.
  2. 根据权利要求1所述的爬吊装置,其特征在于,所述爬架系统包括:The climbing crane device according to claim 1, wherein the climbing frame system comprises:
    主框架结构,所述主框架结构包括前侧框架和后侧框架,所述前侧框架上设有多条所述支撑立柱以构成所述第一支撑立柱排,所述后侧框架上设有多条所述支撑立柱以构成所述第二支撑立柱排;A main frame structure, the main frame structure includes a front side frame and a rear side frame, the front side frame is provided with a plurality of the supporting columns to form the first supporting column row, and the rear side frame is provided with A plurality of said supporting uprights to form said second supporting upright row;
    升降导轨,所述升降导轨适于固定在建筑物上,用作所述主框架结构爬升的轨道;Lifting guide rail, said lifting guide rail is suitable for being fixed on a building and used as a track for climbing of said main frame structure;
    升降机构,所述主框架结构通过所述升降机构沿所述升降导轨爬升。Lifting mechanism, the main frame structure climbs up along the lifting guide rail through the lifting mechanism.
  3. 根据权利要求2所述的爬吊装置,其特征在于,所述第一行吊轨道的下方设有第一地撑立柱,所述第二行吊轨道的下方设有第二地撑立柱,所述第一地撑立柱、所述第二地撑立柱的上端分别支撑所述第一行吊轨道、所述第二行吊轨道,所述第一地撑立柱、所述第二地撑立柱的下端分别固定设置在地面层或建楼层的地面上。The climbing crane device according to claim 2, wherein a first ground support column is provided below the first row of hanging rails, and a second ground support column is provided below the second row of hanging rails. The upper ends of the first ground support column and the second ground support column respectively support the first row of suspension rails and the second row of suspension rails. The lower ends are respectively fixed on the ground floor or building floor.
  4. 根据权利要求3所述的爬吊装置,其特征在于,所述第一地撑立柱、所述第二地撑立柱均为长度可调结构或者相对地面可移动地设置。The climbing device according to claim 3, wherein the first ground support column and the second ground support column are both of an adjustable length structure or are movably arranged relative to the ground.
  5. 根据权利要求1-4中任一项所述的爬吊装置,其特征在于,多条所述支撑立柱均为长度可调结构。The climbing device according to any one of claims 1 to 4, wherein a plurality of the supporting uprights are of an adjustable length structure.
  6. 根据权利要求2-4中任一项所述的爬吊装置,其特征在于,多条所述支撑立柱均为液压杆式结构,每条所述支撑立柱均包括支撑缸体和支撑杆体,所述支撑缸体相应固定在所述前侧框架和所述后侧框架上,所述支撑杆体的上部对应固定支撑在所述第一行吊轨道、所述第二行吊轨道上,所述支撑杆体可相对所述支撑缸体上下移动。The climbing device according to any one of claims 2-4, wherein a plurality of the support columns are of hydraulic rod type structure, and each of the support columns includes a support cylinder and a support rod, so The supporting cylinder body is fixed on the front side frame and the rear side frame correspondingly, and the upper part of the supporting rod body is correspondingly fixedly supported on the first row of hoisting rails and the second row of hoisting rails. The rod body can move up and down relative to the supporting cylinder.
  7. 根据权利要求1-6中任一项所述的爬吊装置,其特征在于,所述爬架系统还包括防倾覆装置,所述防倾覆装置包括防倾杆和卡接机构,所述防倾杆固定于所述爬架系统上,所述卡接机构一端为环状部且套接于所述防倾杆上,所述卡接机构的另一端通过附墙支座固定在建筑物上;当所述爬架系统爬升时,所述防倾杆通过所述环状部向上滑动,滑动过程中防止所述爬架系统倾覆。The climbing device according to any one of claims 1-6, wherein the climbing frame system further comprises an anti-overturning device, the anti-overturning device comprises an anti-roll bar and a clamping mechanism, the anti-overturning device The rod is fixed on the climbing frame system, one end of the clamping mechanism is an annular part and is sleeved on the anti-roll bar, and the other end of the clamping mechanism is fixed on the building through a wall-attached support; When the climbing frame system climbs, the anti-roll bar slides upward through the ring portion, and prevents the climbing frame system from overturning during the sliding process.
  8. 根据权利要求2-4中任一项所述的爬吊装置,其特征在于,所述升降机构为电动葫芦,所述电动葫芦连接有线缆,所述线缆的一端通过附墙支座固定在所述建筑物上,所述线缆的另一端固定在所述主框架结构上。The climbing device according to any one of claims 2-4, wherein the lifting mechanism is an electric hoist, the electric hoist is connected with a cable, and one end of the cable is fixed by a wall-attached support On the building, the other end of the cable is fixed to the main frame structure.
  9. 根据权利要求2-4中任一项所述的爬吊装置,其特征在于,所述支撑立柱沿竖向固定在所述主框架结构上,所述第一行吊轨道和所述第二行吊轨道沿水平方向固定在所述支撑立柱上。The climbing device according to any one of claims 2-4, wherein the supporting column is vertically fixed on the main frame structure, and the first row of hoisting rails and the second row of The hanging rail is fixed on the support column along the horizontal direction.
  10. 根据权利要求1-9中任一项所述的爬吊装置,其特征在于,所述行吊大车包括横梁、第一移动部和第二移动部,所述横梁上设置有移动导轨,所述第一移动部和所述第二移动部分别设置在所述横梁的两侧,所述第一移动部和所述第二移动部分别可行走地设置于所述第一行吊轨道和所述第二行吊轨道上;所述行吊小车包括移动小车,所述移动小车可行走地设置在所述移动导轨上。The climbing crane according to any one of claims 1-9, wherein the crane truck comprises a beam, a first moving part and a second moving part, and a moving guide rail is provided on the beam, so The first moving part and the second moving part are respectively arranged on both sides of the cross beam, and the first moving part and the second moving part are respectively walkably arranged on the first row of hanging rails and the On the second row of crane rails; the crane trolley includes a mobile trolley, and the mobile trolley is walkably arranged on the moving guide rail.
  11. 根据权利要求10所述的爬吊装置,其特征在于,所述行吊大车包括大车电机,所述大车电机与所述第一移动部和所述第二移动部中至少一个驱动连接;所述行吊小车包括小车电机,所述小车电机设置在所述移动小车上以驱动所述移动小车行走。The climbing crane device according to claim 10, wherein the crane crane comprises a crane motor, and the crane motor is drivingly connected to at least one of the first moving part and the second moving part The line crane trolley includes a trolley motor, and the trolley motor is arranged on the mobile trolley to drive the mobile trolley to walk.
  12. 根据权利要求10或11所述的爬吊装置,其特征在于,所述第一移动部和所述第二移动部分别卡接在所述第一行吊轨道和所述第二行吊轨道上,所述移动小车卡接在所述移动导轨上。The climbing crane according to claim 10 or 11, wherein the first moving part and the second moving part are respectively clamped on the first row of hoisting rails and the second row of hoisting rails , The moving trolley is clamped on the moving guide rail.
  13. 根据权利要求10-12中任一项所述的爬吊装置,其特征在于,所述横梁为单梁形式、双梁形式或空腹衍架梁其中的一种。The climbing device according to any one of claims 10-12, wherein the beam is one of a single beam form, a double beam form, or a hollow truss beam.
  14. 根据权利要求10-13中任一项所述的爬吊装置,其特征在于,所述移动小车包括车体和车轮,所述车体的截面为倒U形,所述车轮设置在所述车体的凹槽内顶部,所述移动小车骑设在所述横梁上,且所述车轮配合在所述移动导轨上。The climbing crane device according to any one of claims 10-13, wherein the mobile trolley comprises a vehicle body and wheels, the cross section of the vehicle body is inverted U-shaped, and the wheels are arranged on the vehicle body. At the top of the groove of the body, the mobile trolley rides on the cross beam, and the wheels are fitted on the moving guide rail.
  15. 根据权利要求10-14中任一项所述的爬吊装置,其特征在于,所述横梁与所述第一移动部之间为可拆卸连接,所述横梁与所述第二移动部之间为可拆卸连接。The climbing device according to any one of claims 10-14, wherein the cross beam and the first moving part are detachably connected, and the cross beam and the second moving part are detachably connected. It is a detachable connection.
  16. 根据权利要求1-15中任一项所述的爬吊装置,其特征在于,所述第一行吊轨道包括第一承轨梁和设置在所述第一承轨梁上的第一导轨;所述第二行吊轨道包括第二承轨梁和设置在所述第二承轨梁上的第二导轨;所述第一承轨梁和所述第二承轨梁均由工字钢梁或槽钢制成。The climbing hoist device according to any one of claims 1-15, wherein the first row of hoisting rails comprises a first rail supporting beam and a first guide rail provided on the first rail supporting beam; The second row of suspension rails includes a second rail-bearing beam and a second guide rail arranged on the second rail-bearing beam; both the first rail-bearing beam and the second rail-bearing beam are made of I-beams Or made of channel steel.
  17. 根据权利要求1-16中任一项所述的爬吊装置,其特征在于,所述第一行吊轨道、所述第二行吊轨道的内侧、所述行吊大车的底面均设置有喷淋系统,所述喷淋系统包括水管和若干个喷淋头。The climbing crane according to any one of claims 1-16, wherein the first row of crane rails, the inner side of the second row of crane rails, and the bottom surface of the crane crane are provided with The spray system includes a water pipe and several spray heads.
  18. 根据权利要求17所述的爬吊装置,其特征在于,所述喷淋头的间距为0.8米至1.5 米之间。The climbing device according to claim 17, wherein the distance between the spray heads is between 0.8 meters and 1.5 meters.
  19. 根据权利要求1-18中任一项所述的爬吊装置,其特征在于,所述第一行吊轨道、所述第二行吊轨道的外侧设置有可开启或关闭的顶棚。The climbing device according to any one of claims 1-18, wherein a ceiling that can be opened or closed is provided on the outer side of the first row of hoisting rails and the second row of hoisting rails.
  20. 根据权利要求16所述的爬吊装置,其特征在于,所述行吊大车上设置有安全钩,在所述行吊系统正常工作时,所述安全钩与所述第一行吊轨道、所述第二行吊轨道均不接触;当所述第一导轨和所述第二导轨之间产生2厘米及以上的高度差时,所述安全钩倾斜并勾住所述第一行吊轨道和所述第二行吊轨道中至少一个。The climbing crane device according to claim 16, wherein the crane is provided with a safety hook, and when the crane system is working normally, the safety hook and the first crane rail, The second row of hoisting rails are not in contact; when a height difference of 2 cm or more occurs between the first rail and the second rail, the safety hook is inclined and hooks the first row of hoisting rails and At least one of the second row of hanging rails.
  21. 根据权利要求20所述的爬吊装置,其特征在于,所述行吊系统还包括报警装置,当所述安全钩倾斜时,所述报警装置发出报警信号。22. The climbing crane device of claim 20, wherein the traveling crane system further comprises an alarm device, and when the safety hook is tilted, the alarm device sends out an alarm signal.
  22. 根据权利要求1-21中任一项所述的爬吊装置,其特征在于,所述行吊系统还包括有避雷装置,所述避雷装置设置在所述行吊大车上。The climbing crane according to any one of claims 1-21, wherein the crane system further comprises a lightning protection device, and the lightning protection device is arranged on the crane crane.
  23. 根据权利要求1-22中任一项所述的爬吊装置,其特征在于,所述行吊小车上设置有起重机构,所述起重机构包括吊钩和起重电机;所述起重电机固定设置于所述行吊小车上,并通过铁链与所述吊钩连接。The climbing device according to any one of claims 1-22, wherein a crane structure is provided on the crane trolley, and the crane structure includes a hook and a lifting motor; The motor is fixedly arranged on the crane trolley and connected with the hook through an iron chain.
  24. 根据权利要求1-23中任一项所述的爬吊装置,其特征在于,所述行吊大车和所述行吊小车的运动方向关系为X、Y坐标轴向关系,所述功能部件为建筑用机器人。The climbing crane device according to any one of claims 1-23, wherein the movement direction relationship between the crane and the crane is an axial relationship of X and Y coordinates, and the functional component Robot for construction.
  25. 根据权利要求24所述的爬吊装置,其特征在于,所述建筑用机器人为单纯的机械手或带有机械臂的机械手或带有机械臂、机械手的智能机器人。The climbing device according to claim 24, wherein the construction robot is a simple manipulator, a manipulator with a manipulator, or an intelligent robot with a manipulator and a manipulator.
  26. 根据权利要求1-25中任一项所述的爬吊装置,其特征在于,所述功能部件为钢筋绑扎机械手、铝模板安装机械手或地面磨平机械手的其中一种。The climbing device according to any one of claims 1-25, wherein the functional component is one of a steel bar binding manipulator, an aluminum template installation manipulator or a ground smoothing manipulator.
  27. 根据权利要求1-26中任一项所述的爬吊装置,其特征在于,所述功能部件通过连接杆或伸缩杆连接在所述行吊小车上,或者所述功能部件直接连接在所述行吊小车上。The climbing device according to any one of claims 1-26, wherein the functional component is connected to the crane trolley via a connecting rod or a telescopic rod, or the functional component is directly connected to the crane On the crane trolley.
  28. 根据权利要求27所述的爬吊装置,其特征在于,当所述行吊小车上设有所述伸缩杆时,所述行吊大车、行吊小车、所述伸缩杆的运动方向关系为X轴、Y轴、Z轴方向。The climbing crane device according to claim 27, wherein when the telescopic rod is provided on the crane, the movement direction relationship of the crane, the crane, and the telescopic rod is X axis, Y axis, Z axis direction.
  29. 根据权利要求27或28所述的爬吊装置,其特征在于,还包括多功能机械臂,所述功能部件通过所述多功能机械臂连接在所述连接杆、或者所述伸缩杆、或者所述行吊小车上,所述多功能机械臂可在立体空间内进行多维度运动。The climbing device according to claim 27 or 28, further comprising a multifunctional mechanical arm, and the functional component is connected to the connecting rod, or the telescopic rod, or the connecting rod through the multifunctional mechanical arm. On the walking crane, the multifunctional mechanical arm can perform multi-dimensional movement in a three-dimensional space.
  30. 根据权利要求29所述的爬吊装置,其特征在于,当所述行吊小车上设有所述连接杆和所述多功能机械臂时,所述多功能机械臂可固定或可上下移动和/或可旋转地设置在所述连接杆上。The climbing crane device according to claim 29, wherein when the connecting rod and the multifunctional mechanical arm are provided on the crane trolley, the multifunctional mechanical arm can be fixed or movable up and down and /Or rotatably arranged on the connecting rod.
  31. 根据权利要求27-30中任一项所述的爬吊装置,其特征在于,当所述行吊小车上设有所述伸缩杆时,所述伸缩杆包括刚性轴套和设置在轴套内的可伸缩件。The climbing crane according to any one of claims 27-30, wherein when the telescopic rod is provided on the crane trolley, the telescopic rod includes a rigid shaft sleeve and is arranged in the shaft sleeve Of retractable parts.
  32. 根据权利要求27-31中任一项所述的爬吊装置,其特征在于,当所述行吊小车上设有所述伸缩杆时,所述伸缩杆与所述行吊小车通过所述行吊小车侧面的支座螺栓连接,该支座和所述行吊小车用钢板刚性连接。The climbing crane device according to any one of claims 27-31, wherein when the telescopic rod is provided on the crane trolley, the telescopic rod and the crane trolley pass through the crane The support on the side of the crane trolley is connected by bolts, and the support and the crane trolley are rigidly connected with steel plates.
  33. 根据权利要求29所述的行吊系统,其特征在于,所述伸缩杆底部设置底座,所述底座与所述伸缩杆通过钢板刚性连接,所述底座用于连接所述多功能机械臂或所述功能部件。The traveling crane system according to claim 29, wherein a base is provided at the bottom of the telescopic rod, and the base and the telescopic rod are rigidly connected by steel plates, and the base is used to connect the multifunctional mechanical arm or the telescopic rod.述Functional components.
  34. 根据权利要求29所述的爬吊装置,其特征在于,当所述行吊小车的下方设有所述多功能机械臂,所述多功能机械臂的上端通过第一连接单元可拆卸地连接在所述行吊小车上,所述多功能机械臂的下端通过第二连接单元可拆卸地连接所述功能部件。The climbing crane device according to claim 29, characterized in that, when the multifunctional mechanical arm is provided under the crane trolley, the upper end of the multifunctional mechanical arm is detachably connected to On the crane trolley, the lower end of the multifunctional mechanical arm is detachably connected to the functional component through a second connecting unit.
  35. 根据权利要求29所述的爬吊装置,其特征在于,所述支撑立柱的横截面尺寸S为:The climbing device according to claim 29, wherein the cross-sectional dimension S of the supporting column is:
    Figure PCTCN2020074181-appb-100001
    其中,A为:所述爬架系统的自重;B为:所述行吊系统的自重;C为:所述多功能机械臂的自重;D为:摩擦力;E为:施工载荷;a为:动力系数;b为:所述支撑立柱的材料强度设计值。
    Figure PCTCN2020074181-appb-100001
    Wherein, A is: the weight of the climbing frame system; B is: the weight of the crane system; C is: the weight of the multifunctional manipulator; D is the friction force; E is the construction load; a is : Dynamic coefficient; b is: the design value of the material strength of the supporting column.
  36. 根据权利要求33所述的爬吊装置,其特征在于,当所述行吊小车上设有所述伸缩杆,所述伸缩杆可沿竖向进行长度伸缩,所述第一连接单元连接在所述伸缩杆上,所述多功能机械臂整体可在所述伸缩杆轴线的垂直平面上旋转。The climbing device according to claim 33, wherein when the telescopic rod is provided on the crane trolley, the telescopic rod can be extended and retracted in the vertical direction, and the first connecting unit is connected to the On the telescopic rod, the multifunctional mechanical arm as a whole can rotate on the vertical plane of the axis of the telescopic rod.
  37. 根据权利要求33所述的爬吊装置,其特征在于,所述多功能机械臂包括第一机械臂、第二机械臂以及第三机械臂;所述第一机械臂一端与所述第一连接单元连接,其另一端通过第一电机轴与所述第二机械臂一端可转动连接;所述第二机械臂另一端通过第二电机轴与所述第三机械臂一端可转动连接;所述第三机械臂的另一端连接所述第二连接单元;所述第一电机轴的轴线和所述第二电机轴的轴线均为水平方向。The climbing and hoisting device according to claim 33, wherein the multifunctional mechanical arm includes a first mechanical arm, a second mechanical arm, and a third mechanical arm; one end of the first mechanical arm is connected to the first Unit connection, the other end of which is rotatably connected to one end of the second mechanical arm through a first motor shaft; the other end of the second mechanical arm is rotatably connected to one end of the third mechanical arm through a second motor shaft; The other end of the third mechanical arm is connected to the second connecting unit; the axis of the first motor shaft and the axis of the second motor shaft are both horizontal.
  38. 根据权利要求37所述的爬吊装置,其特征在于,所述多功能机械臂包括第四机械臂;所述第四机械臂一端通过第三电机轴与所述第一机械臂的底部转动连接,所述第四机械臂另一端通过所述第一电机轴与所述第二机械臂一端可转动连接;所述第一机械臂通过所述第三电机轴带动所述第四机械臂沿水平方向旋转。The climbing device according to claim 37, wherein the multifunctional mechanical arm comprises a fourth mechanical arm; one end of the fourth mechanical arm is rotatably connected to the bottom of the first mechanical arm through a third motor shaft , The other end of the fourth mechanical arm is rotatably connected to one end of the second mechanical arm through the first motor shaft; the first mechanical arm drives the fourth mechanical arm to move horizontally through the third motor shaft Direction rotation.
  39. 根据权利要求38所述的爬吊装置,其特征在于,所述第一电机轴连接第一电机,所述第二电机轴连接第二电机,所述第三电机轴连接第三电机;所述第一电机轴、所述第二电机轴、所述第三电机轴可同步或独立被驱动。The climbing device according to claim 38, wherein the first motor shaft is connected to a first motor, the second motor shaft is connected to a second motor, and the third motor shaft is connected to a third motor; The first motor shaft, the second motor shaft, and the third motor shaft can be driven synchronously or independently.
  40. 根据权利要求29所述的爬吊装置,其特征在于,所述多功能机械臂的侧面设有外接端口单元,所述外接端口单元用于和外接电器设备通信连接。The climbing and hoisting device according to claim 29, wherein an external port unit is provided on the side of the multifunctional mechanical arm, and the external port unit is used to communicate with an external electrical device.
  41. 根据权利要求33所述的爬吊装置,其特征在于,所述第一连接单元和/或所述第二 连接单元均包括连接板;所述连接板的中心位置预留有走线通道或数据接口。The climbing and hoisting device according to claim 33, wherein the first connecting unit and/or the second connecting unit both include a connecting plate; a wiring channel or data is reserved at the center of the connecting plate. interface.
  42. 根据权利要求33所述的爬吊装置,其特征在于,所述第一连接单元和/或所述第二连接单元为卡接连接结构或螺栓连接结构或法兰连接结构或滑轨连接结构。The climbing device according to claim 33, wherein the first connection unit and/or the second connection unit is a snap connection structure, a bolt connection structure, a flange connection structure, or a slide rail connection structure.
  43. 根据权利要求29所述的爬吊装置,其特征在于,所述多功能机械臂上设有第一距离感应器,所述第一距离感应器用于检测所述多功能机械臂与周围构件的距离。The climbing device according to claim 29, wherein a first distance sensor is provided on the multifunctional mechanical arm, and the first distance sensor is used to detect the distance between the multifunctional mechanical arm and surrounding components. .
  44. 根据权利要求27-43中任一项所述的爬吊装置,其特征在于,所述伸缩杆上设有第二距离感应器,所述第二距离感应器用于检测所述伸缩杆的移动距离。The climbing device according to any one of claims 27-43, wherein a second distance sensor is provided on the telescopic rod, and the second distance sensor is used to detect the moving distance of the telescopic rod .
  45. 根据权利要求38或39所述的爬吊装置,其特征在于,还包括控制模块和电源模块;所述电源模块分别与所述控制模块和所述第一电机、所述第二电机、所述第三电机电连接;所述控制模块分别与所述第一电机、所述第二电机、所述第三电机通信连接;所述控制模块控制所述多功能机械臂达到指定坐标,并获得多自由度施工范围和坐标补偿。The climbing device according to claim 38 or 39, further comprising a control module and a power supply module; the power supply module is connected to the control module and the first motor, the second motor, and the The third motor is electrically connected; the control module is respectively communicatively connected with the first motor, the second motor, and the third motor; the control module controls the multifunctional manipulator to reach the designated coordinates and obtains Freedom construction range and coordinate compensation.
  46. 一种爬吊装置的控制方法,应用于上述权利要求29-45中任一项所述的爬吊装置,其特征在于,所述行吊系统的控制包括以下步骤:A method for controlling a climbing crane, applied to the climbing crane according to any one of claims 29-45, wherein the control of the crane system includes the following steps:
    S1:根据多功能机械臂的运动半径确定行吊系统水平方向每次移动的距离,并记录伸缩杆初始位置,将距离和初始位置的数据导入控制模块;S1: Determine the horizontal movement distance of the crane system according to the movement radius of the multifunctional robotic arm, record the initial position of the telescopic rod, and import the distance and initial position data into the control module;
    S2:多功能机械臂上的第一距离感应器将多功能机械臂与周围构件的距离反馈给控制模块,控制模块根据多功能机械臂须完成的动作判定伸缩杆是否需要向下移动;S2: The first distance sensor on the multi-function robot arm feeds back the distance between the multi-function robot arm and surrounding components to the control module, and the control module determines whether the telescopic rod needs to move down according to the actions that the multi-function robot arm must complete;
    S3:若伸缩杆需要向下移动,则控制模块对伸缩杆的动力系统下达指令,使伸缩杆向下移动;伸缩杆向下移动时,伸缩杆上的第二距离感应器可实时监控伸缩杆移动距离,并反馈给控制模块;S3: If the telescopic rod needs to move down, the control module will issue a command to the power system of the telescopic rod to move the telescopic rod downward; when the telescopic rod moves down, the second distance sensor on the telescopic rod can monitor the telescopic rod in real time Moving distance, and feedback to the control module;
    S4:循环进行S3步骤,直至伸缩杆不需要继续向下移动,控制模块对多功能机械臂下达指令执行其他的动作;S4: Repeat step S3 until the telescopic rod does not need to move downwards, and the control module issues instructions to the multifunctional robotic arm to perform other actions;
    S5:当多功能机械臂完成工作指令后,多功能机械臂上的第一距离感应器将工作面完成情况反馈给控制模块,控制模块判定是否存在伸缩杆下降后可完成的工作面,若存在则循环S3、S4、S5步骤,若不存在则控制模块对伸缩杆的动力系统下达指令使得伸缩杆回到初始位置。S5: After the multi-functional manipulator completes the work instruction, the first distance sensor on the multi-functional manipulator will feed back the completion status of the work surface to the control module, and the control module determines whether there is a work surface that can be completed after the telescopic rod is lowered, if it exists Steps S3, S4, and S5 are looped. If not, the control module issues an instruction to the power system of the telescopic rod to make the telescopic rod return to the initial position.
  47. 根据权利要求46所述爬吊装置的控制方法,其特征在于,所述S3步骤中还包括:伸缩杆向下移动的同时带动多功能机械臂向下移动,多功能机械臂上的第一距离感应器实时将多功能机械臂与周围构件的距离反馈给控制模块,控制模块根据多功能机械臂须完成的动作判定伸缩杆是否需要继续向下移动;和/或,所述S5步骤后还包括:行吊系统在水平方向上移动S1步骤指定的距离,再循环S2、S3、S4、S5步骤。The control method of the climbing and hoisting device according to claim 46, wherein the step S3 further comprises: while the telescopic rod moves down, the multifunctional manipulator is driven to move down, and the first distance on the multifunctional manipulator is The sensor feeds back the distance between the multifunctional manipulator and surrounding components to the control module in real time, and the control module determines whether the telescopic rod needs to continue to move downward according to the actions that the multifunctional manipulator must complete; and/or, the step S5 also includes : The crane system moves the distance specified in step S1 in the horizontal direction, and recycles steps S2, S3, S4, and S5.
  48. 一种爬吊装置的控制方法,应用于上述权利要求11-45中任一项所述的爬吊装置, 或者包括根据权利要求46或47中任一项所述的控制方法,其特征在于,爬吊装置的控制包括以下步骤:A method for controlling a climbing crane, applied to the climbing crane according to any one of claims 11-45, or comprising the control method according to any one of claims 46 or 47, characterized in that: The control of the climbing device includes the following steps:
    步骤P1:在控制模块内输入规划行走路线参数、停留位置参数;Step P1: Input the planned walking route parameters and stay position parameters in the control module;
    步骤P2:控制模块发出指令启动大车电机和小车电机,大车电机和小车电机分别驱动行吊大车和行吊小车按规划路径行走;Step P2: The control module issues instructions to start the crane motor and the car motor, and the crane motor and the car motor respectively drive the crane and crane to travel according to the planned path;
    步骤P3:行吊大车与行吊小车行走时,利用感应器对行吊大车和行吊小车所在的位置实时监控并反馈给控制模块;Step P3: When the crane and the crane are traveling, use the sensor to monitor the position of the crane and the crane in real time and feed it back to the control module;
    步骤P4:控制模块根据所接收到的行吊大车和行吊小车位置数据信息,确定行吊大车和行吊小车是否到达预设停留位置,当行吊大车和行吊小车到达预设停留位置时,控制模块发出指令控制大车电机和小车电机停止运行。Step P4: The control module determines whether the crane and crane have reached the preset stop position according to the received position data of the crane and crane. When the crane and crane arrive at the preset stop When in the position, the control module issues instructions to control the motor of the cart and the motor to stop running.
  49. 根据权利要求48所述爬吊装置的控制方法,其特征在于,在步骤P4后,还包括如下步骤:The control method of the climbing crane device according to claim 48, characterized in that, after step P4, it further comprises the following steps:
    步骤P5:所述行吊大车和所述行吊小车停止后,控制模块开始计时,当停留时间达到设定的停留时间后,控制模块下达指令重新启动大车电机和小车电机;Step P5: After the crane and the crane stop, the control module starts timing, and when the dwell time reaches the set dwell time, the control module issues an instruction to restart the crane motor and the carriage motor;
    步骤P6:控制模块根据感应器实时反馈的位置数据信息和设定目的地位置信息进行匹配,当检测到行吊大车和行吊小车到达规划路线终点后,控制模块发出指令控制大车电机和小车电机停止运行。Step P6: The control module matches the position data information fed back by the sensor in real time with the location information of the set destination. After detecting that the crane and the crane have reached the end of the planned route, the control module issues instructions to control the motor and The trolley motor stops running.
  50. 根据权利要求49所述爬吊装置的控制方法,其特征在于,在所述行吊大车和所述行吊小车运动过程中,控制模块根据感应器反馈的数据判断行吊大车和行吊小车是否在规划路线上,若不是则控制模块对大车电机与小车电机下达指令,驱动行吊大车和行吊小车回归正确的行驶路线。The control method of the climbing crane device according to claim 49, characterized in that, during the movement of the crane and the crane, the control module judges the crane and crane according to the data fed back by the sensor Whether the trolley is on the planned route, if not, the control module issues instructions to the trolley motor and the trolley motor to drive the crane and the crane to return to the correct driving route.
  51. 根据权利要求50所述爬吊装置的控制方法,其特征在于,当行吊系统设置有直角坐标杆与多功能机械臂搬运物料时,所述控制方法还包括对行吊小车上设置的直角坐标杆的控制方法;The control method of the climbing crane device according to claim 50, characterized in that, when the crane system is provided with a rectangular coordinate rod and a multi-functional mechanical arm for conveying materials, the control method further comprises a rectangular coordinate rod provided on the crane trolley Control method;
    步骤P7:记录直角坐标杆的初始位置以及多功能机械臂运动半径数据,并将位置数据和多功能机械臂运动半径数据导入控制模块;Step P7: Record the initial position of the Cartesian coordinate rod and the movement radius data of the multifunctional manipulator, and import the position data and the movement radius data of the multifunctional manipulator into the control module;
    步骤P8:利用多功能机械臂上的感应器实时采集多功能机械臂与物料的工作距离数据,并将所述工作距离数据发送给控制模块;Step P8: Use the sensor on the multifunctional manipulator to collect the working distance data between the multifunctional manipulator and the material in real time, and send the working distance data to the control module;
    步骤P9:控制模块比较所述工作距离数据与所述运动半径数据,当运动半径数据大于等于工作距离数据时,控制模块对多功能机械臂和机械手下达指令执行第一工作动作;Step P9: The control module compares the working distance data with the movement radius data, and when the movement radius data is greater than or equal to the working distance data, the control module issues instructions to the multifunctional manipulator and manipulator to execute the first work action;
    步骤P10:当运动半径数据小于工作距离数据时,控制模块发送启动信号给直角坐标杆的动力系统,所述动力系统驱动直角坐标杆向下移动,移动的距离为一个运动半径长度; 控制模块再次比较运动半径数据和工作距离数据,并循环执行步骤P7-P9,直至控制模块检测到运动半径长度数据大于等于工作距离数据。Step P10: When the movement radius data is less than the working distance data, the control module sends a start signal to the power system of the rectangular coordinate rod, and the power system drives the rectangular coordinate rod to move downward, and the moving distance is a moving radius length; the control module again Compare the movement radius data and the working distance data, and execute steps P7-P9 in a loop until the control module detects that the movement radius length data is greater than or equal to the working distance data.
  52. 根据权利要求51所述爬吊装置的控制方法,其特征在于,在步骤P9后,控制模块继续判定是否存在直角坐标杆需要执行的第二工作动作,若存在控制模块循环执行步骤P8,步骤P9和步骤P10;若不存在控制模块发出复原信号给动力系统,所述动力系统驱动直角坐标杆恢复至初始位置。The control method of the climbing crane device according to claim 51, wherein after step P9, the control module continues to determine whether there is a second work action that needs to be performed by the rectangular coordinate rod, and if there is, the control module performs step P8 in a loop, and step P9 And step P10; if there is no control module to send a restoration signal to the power system, the power system drives the rectangular coordinate rod to return to the initial position.
  53. 根据权利要求48-52中任一项所述爬吊装置的控制方法,其特征在于,控制方法还包括机械手工作时的控制方法,包括如下步骤:The control method of the climbing crane device according to any one of claims 48-52, wherein the control method further comprises a control method when the manipulator is working, including the following steps:
    步骤P11:将机械手的工作坐标位置信息输入至控制模块内,感应器采集机械手当前位置坐标信息,并将位置信息反馈给控制模块;Step P11: Input the working coordinate position information of the manipulator into the control module, and the sensor collects the current position coordinate information of the manipulator and feeds back the position information to the control module;
    步骤P12:控制模块根据工作坐标位置信息和当前位置坐标信息计算机械手在X轴、Y轴和Z轴上的移动量,控制模块发出控制指令给大车电机、小车电机和伸缩杆动力系统;Step P12: The control module calculates the movement of the manipulator on the X-axis, Y-axis and Z-axis according to the work coordinate position information and the current position coordinate information, and the control module sends control commands to the cart motor, trolley motor and telescopic rod power system;
    步骤P13:控制模块根据第一感应器、第二感应器、第三感应器的反馈,实时监控机械手的位置,确定机械手到达工作位置后,控制模块发出工作指令驱动机械手执行工作动作。Step P13: The control module monitors the position of the manipulator in real time according to the feedback of the first sensor, the second sensor, and the third sensor. After determining that the manipulator reaches the working position, the control module issues a work instruction to drive the manipulator to perform work actions.
  54. 一种爬吊装置的控制方法,应用于上述权利要求1-45中任一项所述的爬吊装置,或者包括根据权利要求46-53中任一项所述的控制方法,其特征在于,包括如下步骤:A method for controlling a climbing crane, applied to the climbing crane according to any one of claims 1-45, or comprising the control method according to any one of claims 46-53, characterized in that: Including the following steps:
    步骤Q1:控制模块发出指令,爬升过程启动,当爬架系统整体爬升至预定位置时,爬升停止,人工进行爬架系统与建筑物的机械连接固定后,爬架系统的升降机构进入放松状态不再受力。Step Q1: The control module issues a command, and the climbing process starts. When the climbing frame system as a whole climbs to the predetermined position, the climbing stops. After the mechanical connection between the climbing frame system and the building is fixed manually, the lifting mechanism of the climbing frame system enters a relaxed state. Stress again.
    步骤Q2:控制第一支撑立柱排、第二支撑立柱排的支撑立柱升降至合适的位置,安装行吊机构。Step Q2: Control the support columns of the first support column row and the second support column row to rise and fall to a suitable position, and install the hoisting mechanism.
  55. 根据权利要求54所述爬吊装置的控制方法,其特征在于,爬架系统爬升时,若荷载超载,会自动停机;当爬架系统自身的任意两个升降机构发生爬升高度差超过2cm,爬架系统自动停机,停机后需人工干预调平后,再次启动。The control method of the climbing crane device according to claim 54, characterized in that when the climbing frame system climbs, if the load is overloaded, it will automatically stop; when any two lifting mechanisms of the climbing frame system itself have a climbing height difference of more than 2cm, the climbing frame The frame system automatically shuts down. After shutting down, manual intervention and leveling are required before starting again.
  56. 根据权利要求54所述爬吊装置的控制方法,其特征在于,当爬架系统爬升时,将行吊系统移动到第一地撑立柱、第二地撑立柱附近,支撑立柱为液压杆式结构,协同爬架系统上升为其提供支撑力,减轻爬架系统上行的阻力。The control method of the climbing crane device according to claim 54, wherein when the climbing frame system climbs, the crane system is moved to the vicinity of the first ground support column and the second ground support column, and the support column is a hydraulic rod structure , The coordinated climbing frame system ascends to provide support for it, reducing the upward resistance of the climbing frame system.
  57. 一种行吊系统,其特征在于,所述行吊系统为单横梁多车体行吊系统,其包括:A crane system, characterized in that, the crane system is a single-beam and multi-body crane system, which includes:
    控制系统,一行吊大车以及可运动地设置于所述行吊大车上的多个行吊小车;其中,A control system, a row of cranes and a plurality of cranes movably arranged on the crane; wherein,
    所述行吊大车通过横梁架设在两个平行设置于爬架系统上的水平导轨之间,且横梁可沿水平导轨移动;The crane is erected between two horizontal guide rails arranged in parallel on the climbing frame system through a cross beam, and the cross beam can move along the horizontal guide rail;
    所述行吊小车沿纵向可运动设置于所述行吊大车的横梁上,用于载运行吊对象;The crane trolley is movably arranged on the beam of the crane trolley in the longitudinal direction, and is used to carry the crane object;
    所述控制系统与所述多个行吊小车分别通信连接,以控制协调运动实现行吊作业或监测行吊小车故障。The control system is respectively communicatively connected with the plurality of crane trolleys, so as to control coordinated movement to realize the crane operation or monitor the failure of the crane trolley.
  58. 根据权利要求57所述的行吊系统,其特征在于,所述行吊小车上沿竖直方向设有伸缩杆,所述伸缩杆上设有机械臂,所述机械臂用于连接末端执行器。The traveling crane system according to claim 57, wherein the traveling trolley is provided with a telescopic rod along the vertical direction, the telescopic rod is provided with a mechanical arm, and the mechanical arm is used to connect an end effector .
  59. 根据权利要求57所述的行吊系统,其特征在于,所述行吊小车上设有图像采集装置机械臂,所述图像采集装置机械臂上设有图像采集装置,所述图像采集装置与所述控制系统电连接,并通过所述图像采集装置机械臂实现多角度拍照。The traveling crane system according to claim 57, wherein the traveling trolley is provided with an image acquisition device robot arm, the image acquisition device robot arm is provided with an image acquisition device, and the image acquisition device is connected to the The control system is electrically connected, and multi-angle photography is realized through the robot arm of the image acquisition device.
  60. 根据权利要求57所述的行吊系统,其特征在于,所述行吊小车至少一端设有传感器,所述传感器用于检测相邻所述行吊小车的距离从而限定相邻所述行吊小车的运行。The traveling crane system of claim 57, wherein a sensor is provided at at least one end of the traveling crane, and the sensor is used to detect the distance between the adjacent traveling cranes to limit the adjacent traveling cranes. Run.
  61. 根据权利要求57所述的行吊系统,其特征在于,所述行吊小车上还设有导轨驱动器和卷扬机;所述导轨驱动器固定设置于所述行吊小车的机械臂预置法兰盘上,并通过扁电缆与所述控制系统电连接;所述导轨驱动器用于驱动所述行吊小车的车轮在所述行吊大车的导轨上滑动;所述卷扬机固定设置于所述机械臂预置法兰盘上,并连接有钢丝绳葫芦。The traveling crane system according to claim 57, wherein the traveling crane is further provided with a guide rail driver and a hoist; the guide rail driver is fixedly arranged on a preset flange of the mechanical arm of the traveling crane , And electrically connected with the control system through a flat cable; the guide rail drive is used to drive the wheels of the crane trolley to slide on the guide rails of the crane; the hoist is fixedly arranged on the mechanical arm It is installed on the flange and connected with a wire rope hoist.
  62. 根据权利要求61所述的行吊系统,其特征在于,所述行吊大车上设有导轨驱动器;所述行吊大车和所述行吊小车上的导轨驱动器均为三合一减速器。The traveling crane system according to claim 61, wherein the traveling crane is provided with a guide rail drive; the rail drivers on the traveling crane and the traveling crane are both three-in-one reducers .
  63. 根据权利要求57所述的行吊系统,其特征在于,还包括导航系统,所述导航系统与所述控制系统通信连接;所述导航系统通过建立三维坐标,从而规划所述行吊小车的行程路径。The crane system according to claim 57, further comprising a navigation system, the navigation system is in communication with the control system; the navigation system establishes three-dimensional coordinates to plan the travel of the crane car path.
  64. 根据权利要求63所述的行吊系统,其特征在于,所述导航系统还与所述行吊大车通信连接;所述导航系统通过建立三维坐标从而规划所述行吊大车的行程路径。The traveling crane system according to claim 63, wherein the navigation system is also in communication connection with the traveling crane; the navigation system plans the travel path of the traveling crane by establishing three-dimensional coordinates.
  65. 根据权利要求57所述的行吊系统,其特征在于,还包括故障处理模块,所述故障处理模块与所述控制系统通信连接;所述故障处理模块用于监测所述行吊小车上机械臂的工作状态,并在所述机械臂出现故障时,通过所述行吊小车将所述机械臂转移至维护位。The crane system according to claim 57, further comprising a fault processing module, the fault processing module is in communication with the control system; the fault processing module is used to monitor the upper manipulator of the crane When the robot arm fails, the robot arm is transferred to the maintenance position by the crane trolley.
  66. 根据权利要求58所述的行吊系统,其特征在于,所述控制系统包括图像处理模块,所述图像处理模块用于根据所述行吊小车上的图像采集装置提供的图像检测所述末端执行器的工作状态。The crane system of claim 58, wherein the control system comprises an image processing module, and the image processing module is used to detect the terminal execution according to the image provided by the image acquisition device on the crane car The working status of the device.
  67. 一种行吊系统的故障处理方法,应用于权利要求57-66任一项所述的行吊系统,所述方法包括:A method for troubleshooting a crane system, applied to the crane system according to any one of claims 57-66, the method comprising:
    在所述控制系统控制所述一或多台行吊小车中各行吊小车协同执行所述指定行吊作业的过程中,监测所述行吊系统中各行吊小车的工作状态;In the process of controlling the cranes of the one or more cranes by the control system to coordinately perform the specified crane operation, monitoring the working status of the cranes of the crane system;
    若所述行吊系统在执行指定行吊作业的过程中判断任意一个行吊小车出现故障,则判断所述故障的故障类型;If the crane system determines that any crane trolley has a failure during the execution of the designated crane operation, then determine the fault type of the failure;
    基于所述故障类型采用预设的处理方式对所述故障进行处理。The fault is processed based on the fault type using a preset processing method.
  68. 根据权利要求67所述的行吊系统的故障处理方法,其特征在于,所述基于所述故障类型采用预设的处理方式对所述故障进行处理,包括:The method for handling a fault in a crane system according to claim 67, wherein said using a preset processing method based on said fault type to process said fault comprises:
    若判断所述故障属于行车类故障,则记录出现所述故障的行吊小车当前的状态信息后发送严重报警信息,并执行第一预设处理动作;If it is judged that the fault is a driving fault, record the current status information of the crane trolley where the fault has occurred, send a serious alarm message, and execute the first preset processing action;
    若判断所述故障属于末端执行器类故障,则发送一般报警信息,并执行第二预设处理动作。If it is determined that the fault is an end effector type fault, a general alarm message is sent, and the second preset processing action is executed.
  69. 根据权利要求68所述的行吊系统的故障处理方法,其特征在于,所述行车类故障包括:所述行吊小车无法行走的故障;The method for handling the failure of the crane system according to claim 68, wherein the driving fault includes: the failure of the crane trolley to travel;
    所述末端执行器类故障包括:通信故障、信号丢失和/或零部件损坏。The end effector faults include communication faults, signal loss and/or component damage.
  70. 根据权利要求69所述的行吊系统的故障处理方法,其特征在于,所述执行第一预设处理动作包括:The fault handling method of a traveling crane system according to claim 69, wherein said executing the first preset processing action comprises:
    将所述行吊小车切换至预设待机位,同时利用其它空闲行吊小车代替所述行吊小车继续进行作业;Switching the crane trolley to the preset standby position, and use other idle crane trolleys to replace the crane trolley to continue the operation;
    所述执行第二预设处理动作,包括:根据报警优先级对出现故障的行吊小车进行修复处理,并重新启动。The execution of the second preset processing action includes: repairing the faulty crane trolley according to the alarm priority, and restarting it.
  71. 根据权利要求70所述的行吊系统的故障处理方法,其特征在于,所述根据报警优先级对出现故障的行吊小车进行修复处理包括:The method for handling the failure of the crane system according to claim 70, wherein said repairing the crane trolley that has failed according to the alarm priority comprises:
    根据报警优先级将出现故障的行吊小车的末端执行器进行复位;和/或Reset the end effector of the traveling crane that has failed according to the alarm priority; and/or
    将出现故障的行吊小车运动至预设维修位进行检查修理。Move the broken crane to the preset maintenance position for inspection and repair.
  72. 根据权利要求67-71中任一项所述的行吊系统的故障处理方法,其特征在于,所述方法包括正常运行时:The method for troubleshooting a traveling crane system according to any one of claims 67-71, wherein the method includes during normal operation:
    通过所述控制系统接收远程操控端输入的针对单横梁多车体的行吊系统对目标建筑执行指定行吊作业的操作指令;Receiving, through the control system, an operation instruction for a single-beam and multi-car body hoisting system to execute a specified hoisting operation on the target building, which is input from the remote control terminal;
    基于所述操作指令将所述行吊系统中的行吊大车运动至所述目标建筑的作业区域;Moving the crane crane in the crane system to the operation area of the target building based on the operation instruction;
    在所述行吊系统中选取一或多台行吊小车,通过控制所述一或多台行吊小车协同执行所述指定行吊作业。One or more crane trolleys are selected in the crane system, and the designated crane operation is executed cooperatively by controlling the one or more crane cranes.
  73. 根据权利要求72所述的行吊系统的故障处理方法,其特征在于,所述基于所述操作指令将所述行吊系统中行吊大车运动至所述目标建筑的作业区域,包括:The method for troubleshooting a crane system according to claim 72, wherein the moving the crane truck in the crane system to the operation area of the target building based on the operation instruction comprises:
    通过激光导航的方式构建三维坐标系,对所述操作指令进行分析并确定对所述目标建筑执行所述指定行吊作业的作业区域;Constructing a three-dimensional coordinate system by means of laser navigation, analyzing the operation instructions and determining the operation area for performing the specified hoisting operation on the target building;
    基于所述三维坐标系以及所述作业区域确定所述行吊大车的第一行走路径和/或所述行 吊小车的第二行走路径;Determining the first traveling path of the crane and/or the second traveling path of the crane based on the three-dimensional coordinate system and the work area;
    依据所述第一行走路径和/或第二行走路径控制所述行吊大车和/或行吊小车进行运动。Control the crane and/or crane to move according to the first walking path and/or the second walking path.
  74. 一种行吊系统的控制方法,应用于权利要求57-66任一项所述的行吊系统,或者包括根据权利要求67-73中任一项所述的行吊系统的故障处理方法,所述行吊系统的控制包括如下步骤:A method for controlling a crane system, applied to the crane system according to any one of claims 57-66, or includes the method for troubleshooting the crane system according to any one of claims 67-73, The control of the walking crane system includes the following steps:
    通过所述控制模块接收远程操控端输入的针对单横梁多车体的行吊系统对目标建筑执行指定行吊作业的操作指令;Receiving, through the control module, an operation instruction for a single-beam and multi-carbody hoisting system to execute a specified hoisting operation on the target building, which is input from the remote control terminal;
    基于所述操作指令将所述行吊系统中的行吊大车运动至所述目标建筑的作业区域;Moving the crane crane in the crane system to the operation area of the target building based on the operation instruction;
    在所述行吊系统中选取一或多台行吊小车,通过控制所述一或多台行吊小车协同执行所述指定行吊作业。One or more crane trolleys are selected in the crane system, and the designated crane operation is executed cooperatively by controlling the one or more crane cranes.
  75. 根据权利要求74所述的行吊系统的控制方法,其特征在于,所述基于所述操作指令将所述行吊系统中行吊大车运动至所述目标建筑的作业区域,包括:The control method of the crane system according to claim 74, wherein the moving the crane truck in the crane system to the operation area of the target building based on the operation instruction comprises:
    通过激光导航的方式构建三维坐标系,对所述操作指令进行分析并确定对所述目标建筑执行所述指定行吊作业的作业区域;Constructing a three-dimensional coordinate system by means of laser navigation, analyzing the operation instructions and determining the operation area for performing the specified hoisting operation on the target building;
    基于所述三维坐标系以及所述作业区域确定所述行吊大车的第一行走路径和/或所述行吊小车的第二行走路径;Determining the first traveling path of the crane and/or the second traveling path of the crane based on the three-dimensional coordinate system and the work area;
    依据所述第一行走路径和/或第二行走路径控制所述行吊大车和/或行吊小车进行运动。Control the crane and/or crane to move according to the first walking path and/or the second walking path.
  76. 根据权利要求75所述的行吊系统的控制方法,其特征在于,所述通过激光导航的方式构建三维坐标系,包括:The method for controlling a traveling crane system according to claim 75, wherein said constructing a three-dimensional coordinate system by means of laser navigation comprises:
    以行吊大车上的行吊小车的运动方向为X轴,行吊大车的运动方向为Y轴,升缩杆的运动方向为Z轴构建三维坐标系;Take the moving direction of the crane trolley on the crane as the X axis, the moving direction of the crane as the Y axis, and the moving direction of the lifting rod as the Z axis to construct a three-dimensional coordinate system;
    当所述行吊大车和行吊小车都处于原点位置时,发射激光束确定原点坐标。When the crane and crane are both at the origin position, a laser beam is emitted to determine the origin coordinates.
  77. 根据权利要求75所述的行吊系统的控制方法,其特征在于,所述基于所述三维坐标系以及所述作业区域确定所述行吊大车的第一行走路径和/或所述行吊小车的第二行走路径,包括:The control method of the traveling crane system according to claim 75, wherein the first traveling path of the traveling crane and/or the traveling crane is determined based on the three-dimensional coordinate system and the work area. The second walking path of the trolley includes:
    基于所述三维坐标系分别确定所述行吊大车向和各所述行吊小车在X轴方向和Y轴方向相对于所述作业区域的位移参数,并生成所述行吊大车的第一行走路径和/或所述各所述行吊小车的第二行走路径。Based on the three-dimensional coordinate system, the direction of the crane and the displacement parameters of each of the crane trolleys in the X-axis direction and the Y-axis direction relative to the work area are respectively determined, and the first crane carriage is generated A walking path and/or a second walking path of each of the cranes.
  78. 根据权利要求74所述的行吊系统的控制方法,其特征在于,所述在所述行吊系统中选取一或多台行吊小车,通过控制所述一或多台行吊小车协同执行所述指定行吊作业,包括:The control method of the crane system according to claim 74, wherein the one or more crane trolleys are selected from the crane system, and the one or more crane trolleys are controlled to perform the operation in coordination. Describe the specified hoisting operations, including:
    在所述行吊系统中选取一或多台行吊小车,基于所述操作指令确定各行吊小车执行所述 指定行吊作业时的至少一种末端执行器;Select one or more crane trolleys in the crane system, and determine at least one end effector for each crane trolley to perform the designated crane operation based on the operation instruction;
    通过所述各行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业。The corresponding end effectors are automatically grasped by the robot arms of the crane trolleys, and the designated crane operation is executed in coordination.
  79. 根据权利要求78所述的行吊系统的控制方法,其特征在于,所述通过所述各行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业之后,还包括:The control method of the crane system according to claim 78, characterized in that, after the robot arm of each crane trolley automatically grabs the corresponding end effector and executes the designated crane operation in coordination, the method further comprises :
    通过所述图像采集装置获取所述行吊小车执行所述指定行吊作业时间时的多个角度的连续的第一图像数据;Acquiring, by the image acquisition device, continuous first image data of multiple angles when the crane trolley executes the specified crane operation time;
    基于所述第一图像数据协调各所述行吊小车执行所述指定行吊作业的顺序。Based on the first image data, coordinate the sequence of each of the cranes to execute the specified crane operation.
  80. 根据权利要求78所述的行吊系统的控制方法,其特征在于,所述通过所述各行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业之后,还包括:The control method of the crane system according to claim 78, characterized in that, after the robot arm of each crane trolley automatically grabs the corresponding end effector and executes the designated crane operation in coordination, the method further comprises :
    通过所述图像采集装置获取所述多个行吊小车在所述指定行吊作业执行完成后的第二图像数据;Acquiring, by the image acquisition device, second image data of the plurality of cranes after the specified crane operation is completed;
    基于所述第二图像数据进行检测,判断所述指定行吊作业的完成状态是否符合预设标准;Perform detection based on the second image data, and determine whether the completion status of the specified hoisting operation meets a preset standard;
    若所述指定行吊作业的完成状态符合预设标准,则继续执行下一个行吊作业;If the completion status of the designated hoisting operation meets the preset standard, continue to execute the next hoisting operation;
    若所述指定行吊作业的完成状态不符合预设标准,则重新执行所述指定行吊作业。If the completion status of the designated hoisting operation does not meet the preset standard, the designated hoisting operation is executed again.
  81. 根据权利要求74-80中任一项所述的行吊系统的控制方法,其特征在于,所述方法还包括:The method for controlling a crane system according to any one of claims 74-80, wherein the method further comprises:
    若在所述指定行吊作业的执行过程中,通过任意一个所述行吊小车上设置的传感器检测到存在与所述行吊小车的距离小于预设距离的近邻行吊小车,则停止运行所述行吊小车或所述近邻行吊小车。If, during the execution of the designated crane operation, a sensor installed on any one of the cranes detects that there is a nearby crane that is less than the preset distance from the crane, the station is stopped. The walking crane or the neighboring crane.
  82. 根据权利要求74-80中任一项所述的行吊系统的控制方法,其特征在于,还包括:The control method of the traveling crane system according to any one of claims 74-80, further comprising:
    若在所述指定行吊作业的执行过程中,通过任意一个所述行吊小车上设置的传感器检测到所述行吊小车接触到其他行吊小车的防撞装置,则控制所述行吊小车或其它行吊小车向其原始运行方向的反方向运行。If during the execution of the designated crane operation, the crane is detected by a sensor set on any one of the cranes to contact the collision avoidance device of other cranes, the crane is controlled Or other crane trolleys run in the opposite direction of their original running direction.
  83. 一种行吊系统,其特征在于,包括:多个行吊单元以及控制所述多个行吊单元工作的控制模块;其中,A traveling crane system, characterized by comprising: a plurality of traveling crane units and a control module that controls the operation of the plurality of traveling crane units; wherein,
    所述每个行吊单元包括一个行吊大车和可运动的设置在所述行吊大车上的一个或多个行吊小车;Each of the crane units includes a crane and one or more cranes movably arranged on the crane;
    所述行吊大车通过横梁架设在两个平行设置于爬架系统上的水平导轨之间,且横梁可沿水平导轨移;The crane is erected between two horizontal guide rails arranged in parallel on the climbing frame system through a cross beam, and the cross beam can move along the horizontal guide rail;
    所述行吊单元中的行吊小车沿纵向可运动地设置于所述行吊大车的横梁上。The crane trolley in the crane unit is movably arranged on the beam of the crane crane in the longitudinal direction.
  84. 根据权利要求83所述的行吊系统,其特征在于,所述行吊小车上沿竖直方向设有伸缩杆,所述伸缩杆上设有机械臂,所述行吊小车通过所述机械臂连接末端执行器。The traveling crane system according to claim 83, wherein the traveling crane is provided with a telescopic rod along the vertical direction, the telescopic rod is provided with a mechanical arm, and the traveling crane passes through the mechanical arm. Connect the end effector.
  85. 根据权利要求83所述的行吊系统,其特征在于,所述行吊小车上还设有图像采集装置机械臂,所述图像采集装置机械臂上设有图像采集装置,所述图像采集装置与所述控制模块电连接。The traveling crane system according to claim 83, wherein the traveling crane is further provided with an image acquisition device mechanical arm, the image acquisition device mechanical arm is provided with an image acquisition device, and the image acquisition device and The control module is electrically connected.
  86. 根据权利要求83所述的行吊系统,其特征在于,所述行吊小车上还设有传感器机械臂,所述传感器机械臂上设有传感器,所述传感器与所述控制模块电连接,并用于检测障碍物。The traveling crane system of claim 83, wherein the traveling crane is further provided with a sensor manipulator arm, the sensor manipulator arm is provided with a sensor, and the sensor is electrically connected to the control module and used For detecting obstacles.
  87. 根据权利要求83-86中任一项所述的行吊系统,其特征在于,所述行吊大车和所述行吊小车上分别设有导轨驱动器;所述行吊大车和所述行吊小车上的导轨驱动器分别与所述控制模块通信连接。The traveling crane system according to any one of claims 83-86, wherein the traveling crane and the traveling crane are respectively provided with guide rail drives; the traveling crane and the traveling crane The guide rail drives on the crane trolley are respectively connected in communication with the control module.
  88. 一种行吊系统的控制方法,其特征在于,应用于权利要求83-87任一项所述的行吊系统,所述方法包括:A method for controlling a crane system, characterized in that it is applied to the crane system according to any one of claims 83-87, and the method comprises:
    通过所述控制模块接收远程操控端输入的对目标建筑执行指定行吊作业的操作指令;Receiving, through the control module, an operation instruction input from the remote control terminal to perform a specified hoisting operation on the target building;
    基于所述操作指令在所述行吊系统中选取一个或多个行吊单元分配执行所述指定行吊作业时的工作区域;Selecting one or more hoisting units in the hoisting system based on the operation instruction to allocate a working area when the designated hoisting operation is performed;
    将各所述行吊单元分别移动至对应的工作区域,控制所述各行吊单元协同完成所述指定行吊作业。Each of the row hoisting units is moved to a corresponding work area, and the row hoisting units are controlled to cooperate to complete the designated row hoisting operation.
  89. 根据权利要求88所述的行吊系统的控制方法,其特征在于,所述基于所述操作指令在所述行吊系统中选取一个或多个行吊单元分配执行所述指定行吊作业时的工作区域,包括:The control method of the crane system according to claim 88, characterized in that, based on the operation instruction, one or more crane units are selected in the crane system to allocate the specified crane operation Work area, including:
    通过激光导航的方式构建三维坐标系;Construct a three-dimensional coordinate system by means of laser navigation;
    对所述操作指令进行分析,基于所述三维坐标系采用预设分配方式为各所述行吊单元分配各自的工作区域并规划各行吊单元的行走路径。The operation instruction is analyzed, and a preset allocation method is adopted to allocate respective work areas for each of the crane units based on the three-dimensional coordinate system and plan the walking path of each crane unit.
  90. 根据权利要求88所述的行吊系统的控制方法,其特征在于,所述通过激光导航的方式构建三维坐标系,包括:The control method of the traveling crane system according to claim 88, wherein said constructing a three-dimensional coordinate system by means of laser navigation comprises:
    以行吊大车上的行吊小车的运动方向为X轴,行吊大车的运动方向为Y轴,升缩杆的运动方向为Z轴构建三维坐标系;Take the moving direction of the crane trolley on the crane as the X axis, the moving direction of the crane as the Y axis, and the moving direction of the lifting rod as the Z axis to construct a three-dimensional coordinate system;
    当所述行吊大车和行吊小车都处于原点位置时,发射激光束确定原点坐标。When the crane and crane are both at the origin position, a laser beam is emitted to determine the origin coordinates.
  91. 根据权利要求90所述的行吊系统的控制方法,其特征在于,所述对所述操作指令进行分析,基于所述三维坐标系采用预设分配方式为各所述行吊单元分配各自的工作区域并规划各行吊单元的行走路径,包括:The method for controlling a crane system according to claim 90, wherein the operation instruction is analyzed, and a preset allocation method is used to allocate respective tasks to each of the crane units based on the three-dimensional coordinate system. Area and plan the walking path of each crane unit, including:
    对所述操作指令进行分析,确定各所述行吊单元的工作区域;Analyze the operation instructions to determine the working area of each of the crane units;
    通过激光导航基于所述三维坐标系持续输出的X轴、Y轴坐标作为所述行吊大车和行吊小车的目标位置,连续移动得到所述行吊大车和行吊小车的行走路径。Through laser navigation based on the X-axis and Y-axis coordinates continuously output by the three-dimensional coordinate system as the target positions of the crane and the crane, the walking path of the crane and the crane is obtained by continuous movement.
  92. 根据权利要求89所述的行吊系统的控制方法,其特征在于,所述将各所述行吊单元分别移动至对应的工作区域,控制所述各行吊单元协同完成所述指定行吊作业包括:The control method of the traveling crane system according to claim 89, wherein the moving each of the traveling crane units to a corresponding work area, and controlling the various traveling crane units to cooperate to complete the designated traveling crane operation comprises :
    依据所述行走路径将各所述行吊单元的行吊大车和行吊小车移动至对应的工作区域;Move the crane and crane trolley of each crane unit to the corresponding work area according to the walking path;
    控制所述行吊小车协调运动完成所述指定行吊作业;Control the coordinated movement of the crane trolley to complete the designated crane operation;
    其中,控制所述多个行吊大车上的行吊小车协调运动完成所述指定行吊作业时,对各所述行吊大车进行独立控制或对所述多个行吊大车进行联合控制。Wherein, when the coordinated movement of the crane trolleys on the multiple cranes is controlled to complete the designated crane operation, the cranes are independently controlled or the multiple cranes are combined control.
  93. 根据权利要求92所述的行吊系统的控制方法,其特征在于,所述控制所述行吊小车协调运动完成所述指定行吊作业,包括:The control method of the crane system according to claim 92, wherein said controlling the coordinated movement of the crane car to complete the designated crane operation comprises:
    对于任意一个行吊单元,基于所述行吊单元的工作区域为所述行吊单元中的行吊小车确定执行所述指定行吊作业时的至少一种末端执行器;For any crane unit, determine at least one end effector for the crane trolley in the crane unit based on the working area of the crane unit when performing the specified crane operation;
    通过控制各所述行吊大车上的行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业。By controlling the robot arm of the crane trolley on each crane to automatically grab the corresponding end effector, the designated crane operation is executed in coordination.
  94. 根据权利要求93所述的行吊系统的控制方法,其特征在于,所述通过控制各所述行吊大车上的行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业,还包括:The control method of the traveling crane system according to claim 93, wherein the robot arm of the traveling crane on each of the traveling crane automatically grabs the corresponding end effector and executes the Designated hoisting operations also include:
    通过所述图像采集装置获取所述行吊小车在执行所述指定行吊作业时的多个角度的连续的第一图像数据;Acquiring, by the image acquisition device, continuous first image data of multiple angles of the crane trolley during the execution of the designated crane operation;
    基于所述第一图像数据协调各所述行吊大车上的行吊小车执行所述指定行吊作业的顺序。Based on the first image data, coordinate the order in which the crane trolleys on the cranes execute the specified crane operation.
  95. 根据权利要求93所述的行吊系统的控制方法,其特征在于,所述通过控制各所述行吊大车上的行吊小车的机械臂自动抓取对应的末端执行器,协同执行所述指定行吊作业之后,还包括:The control method of the traveling crane system according to claim 93, wherein the robot arm of the traveling crane on each of the traveling crane automatically grabs the corresponding end effector and executes the After specifying the hoisting operation, it also includes:
    通过所述图像采集装置获取所述行吊小车在所述指定行吊作业执行完成后的第二图像数据;Acquiring, by the image acquisition device, second image data of the crane trolley after the specified crane operation is completed;
    基于所述第二图像数据进行检测,判断所述指定行吊作业的完成状态是否符合预设标准;Perform detection based on the second image data, and determine whether the completion status of the specified hoisting operation meets a preset standard;
    若所述指定行吊作业的完成状态符合预设标准,则继续执行下一个行吊作业;If the completion status of the designated hoisting operation meets the preset standard, continue to execute the next hoisting operation;
    若所述指定行吊作业的完成状态不符合预设标准,则重新执行所述指定行吊作业。If the completion status of the designated hoisting operation does not meet the preset standard, the designated hoisting operation is executed again.
  96. 根据权利要求88-95中任一项所述的行吊系统的控制方法,其特征在于,还包括:The method for controlling a crane system according to any one of claims 88-95, further comprising:
    若在所述指定行吊作业的执行过程中,通过任意一个所述行吊小车上设置的传感器检测到存在与所述行吊小车的距离小于预设距离的障碍物,则执行预设的避障动作。If during the execution of the designated crane operation, the presence of an obstacle that is less than the preset distance from the crane is detected by a sensor set on any one of the crane trolleys, the preset avoidance is executed Barrier action.
  97. 一种行吊系统,其特征在于,包括多头机械臂,其包括:A traveling crane system is characterized in that it comprises a multi-head mechanical arm, which comprises:
    连接件,其用于安装多头机械臂;Connectors, which are used to install multi-head robotic arms;
    旋转法兰盘,可转动设置于所述连接件上;The rotating flange can be rotatably arranged on the connecting piece;
    旋转电机,设置于所述连接件上,用于驱动所述旋转法兰盘旋转;A rotating electric machine, arranged on the connecting piece, for driving the rotating flange to rotate;
    多个单机械臂,所述多个单机械臂互不干涉且可伸缩地固定在所述旋转法兰盘上,并可随所述旋转法兰盘转动。A plurality of single mechanical arms are fixed on the rotating flange without interference with each other and telescopically, and can rotate with the rotating flange.
  98. 根据权利要求97所述的行吊系统,其特征在于,所述旋转法兰盘沿水平方向可转动地设置于所述连接件上;所述多个单机械臂设置于所述旋转法兰盘的底面,并可随所述旋转法兰盘在水平方向上转动。The traveling crane system according to claim 97, wherein the rotating flange is rotatably arranged on the connecting member in a horizontal direction; the plurality of single mechanical arms are arranged on the rotating flange The bottom surface can be rotated in the horizontal direction with the rotating flange.
  99. 根据权利要求97所述的行吊系统,其特征在于,所述旋转法兰盘沿竖直方向可转动地设置于所述连接件上;所述多个单机械臂沿周向环设于所述旋转法兰盘上,并可随所述旋转法兰盘在竖直方向上转动。The traveling crane system according to claim 97, wherein the rotating flange is rotatably arranged on the connecting member in a vertical direction; and the plurality of single mechanical arms are circumferentially arranged on the rotating On the flange, and can rotate in the vertical direction with the rotating flange.
  100. 根据权利要求99所述的行吊系统,其特征在于,所述旋转法兰盘包括两盘面以及连接在两盘面之间的连接臂,所述多个单机械臂设置在所述连接臂的周向上,所述旋转电机设置于所述旋转法兰盘一侧,驱动所述旋转法兰盘在竖直方向旋转;两个所述盘面内表面之间形成环腔,所述多个单机械臂可伸缩的设置在所述环腔内,当需要工作时,所述单机械臂伸出所述环腔,当不需要工作时,所述单机械臂缩回到环腔内。The traveling crane system according to claim 99, wherein the rotating flange includes two disk surfaces and a connecting arm connected between the two disk surfaces, and the plurality of single mechanical arms are arranged around the connecting arm. Upward, the rotating motor is arranged on one side of the rotating flange and drives the rotating flange to rotate in the vertical direction; an annular cavity is formed between the inner surfaces of the two disk surfaces, and the plurality of single mechanical arms It is telescopically arranged in the ring cavity. When it needs to work, the single mechanical arm extends out of the ring cavity, and when it does not need to work, the single mechanical arm retracts into the ring cavity.
  101. 根据权利要求100所述的行吊系统,其特征在于,所述环腔分为多个凹槽,所述多个凹槽与所述多个单机械臂一一对应,使机械臂之间互不干涉。The traveling crane system of claim 100, wherein the ring cavity is divided into a plurality of grooves, and the plurality of grooves correspond to the plurality of single mechanical arms one to one, so that the mechanical arms are mutually Don't interfere.
  102. 根据权利要求101所述的行吊系统,其特征在于,所述多个单机械臂等距安装在所述连接臂上。The traveling crane system of claim 101, wherein the plurality of single mechanical arms are equidistantly installed on the connecting arms.
  103. 根据权利要求102所述的行吊系统,其特征在于,所述连接件为框架杆,其下端呈倒U形,使所述旋转法兰盘可枢转地被夹设在所述倒U形支架中;所述旋转电机设置于所述框架杆上驱动所述旋转法兰盘沿竖直方向旋转。The traveling crane system according to claim 102, wherein the connecting member is a frame rod, the lower end of which is in an inverted U shape, so that the rotating flange can be pivotally clamped on the inverted U shape In the bracket; the rotating motor is arranged on the frame rod to drive the rotating flange to rotate in the vertical direction.
  104. 根据权利要求97-103任一项所述的行吊系统,其特征在于,所述多个单机械臂均为多轴机械臂,所述每一多轴机械臂通过第一节轴臂与所述旋转法兰盘连接;所述第一节轴臂的中轴线与所述旋转法兰盘的径向存在预设角度。The traveling crane system according to any one of claims 97-103, wherein the plurality of single robot arms are all multi-axis robot arms, and each of the multi-axis robot arms passes through the first joint shaft arm and The rotating flange is connected; the central axis of the first section shaft arm has a preset angle with the radial direction of the rotating flange.
  105. 根据权利要求97-104任一项所述的行吊系统,其特征在于,包括一种组合臂,所述组合臂包括伸缩杆和所述多头机械臂,所述多头机械臂通过所述连接件设在所述伸缩杆上。The traveling crane system according to any one of claims 97-104, comprising a combined arm, the combined arm comprising a telescopic rod and the multi-head mechanical arm, the multi-head mechanical arm passing through the connecting piece Set on the telescopic rod.
  106. 根据权利要求105所述的行吊系统,其特征在于,所述行吊系统包括行吊大车、行吊小车以及所述组合臂,所述行吊小车可滑动设置于所述行吊大车上;所述组合臂通过伸缩杆设置于所述行吊小车上,并随所述行吊小车往复运动。The traveling crane system of claim 105, wherein the traveling crane system comprises a traveling crane, a traveling crane and the combined arm, and the traveling crane is slidably arranged on the traveling crane On; the combined arm is set on the crane trolley through a telescopic rod, and reciprocates with the crane trolley.
  107. 一种如权利要求106所述行吊系统的控制方法,其特征在于,包括以下过程:A control method of a crane system according to claim 106, characterized by comprising the following processes:
    控制行吊小车在行吊大车上滑动;Control the crane trolley to slide on the crane;
    在行吊小车到达指定位置后,控制伸缩杆进行伸缩;After the crane trolley reaches the designated position, control the telescopic rod to expand and contract;
    当伸缩杆伸缩到预设高度后控制需要作业的单机械臂的伸缩;When the telescopic rod telescopes to a preset height, it controls the telescope of the single robotic arm that needs to be operated;
    控制旋转电机驱动旋转法兰盘旋转到预设角度,使对应该旋转法兰盘旋转角度的单机械臂向外伸展作业。Control the rotating motor to drive the rotating flange to rotate to a preset angle, so that the single mechanical arm corresponding to the rotating angle of the rotating flange extends outward.
  108. 根据权利要求107所述行吊系统的控制方法,其特征在于,The control method of the traveling crane system according to claim 107, characterized in that,
    当需要多个单机械臂进行操作时,旋转电机控制多个单机械臂伸展协同作业。When multiple single robotic arms are required for operation, the rotating motor controls the multiple single robotic arms to extend and work together.
  109. 根据权利要求108所述行吊系统的控制方法,其特征在于,The control method of the traveling crane system according to claim 108, wherein:
    在多个单机械臂伸展同时进行作业操作时,先判断多个单机械臂之间的优选级;其中,最优先级单机械臂为承载力最大的单机械臂。When multiple single robotic arms extend and perform operations at the same time, the priority among multiple single robotic arms is first determined; among them, the single robotic arm with the highest priority is the single robotic arm with the largest bearing capacity.
PCT/CN2020/074181 2019-02-02 2020-02-03 Climbing tower crane apparatus and control method therefor, traveling crane system and fault handling method and control method therefor WO2020156560A1 (en)

Applications Claiming Priority (22)

Application Number Priority Date Filing Date Title
CN201910107725.3A CN109702735A (en) 2019-02-02 2019-02-02 A kind of coordinate compensating unit, row crane and its control method for row crane system
CN201910108022.2 2019-02-02
CN201910106920.4A CN109823969A (en) 2019-02-02 2019-02-02 One kind climbing device for hoisting
CN201910106942.0 2019-02-02
CN201910108073.5A CN109719698A (en) 2019-02-02 2019-02-02 A kind of robot equipped system for building and control method
CN201910107725.3 2019-02-02
CN201910108031.1A CN109879175B (en) 2019-02-02 2019-02-02 Crane system and control method thereof
CN201910108022.2A CN109826411B (en) 2019-02-02 2019-02-02 Climbing frame for building and operation method thereof
CN201910106920.4 2019-02-02
CN201910108032.6A CN109761149A (en) 2019-02-02 2019-02-02 A kind of row device for hoisting
CN201910108073.5 2019-02-02
CN201910108031.1 2019-02-02
CN201910106942.0A CN109702734A (en) 2019-02-02 2019-02-02 A kind of multifunctional mechanical arm, row crane system and row crane for row crane system
CN201910108032.6 2019-02-02
CN201910261305.0A CN110077964A (en) 2019-04-02 2019-04-02 A kind of more car body row crane systems of single-beam and its progress control method
CN201910261643.4 2019-04-02
CN201910261619.0A CN110104563A (en) 2019-04-02 2019-04-02 A kind of more car body row crane systems of single-beam and fault handling method
CN201910261305.0 2019-04-02
CN201910261619.0 2019-04-02
CN201910261643.4A CN110092301B (en) 2019-04-02 2019-04-02 Multi-row hoisting system and operation control method thereof
CN201910356346.8 2019-04-29
CN201910356346.8A CN110077965B (en) 2019-04-29 2019-04-29 Multi-head mechanical arm, combined arm adopting multi-head mechanical arm, traveling crane system and control method

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