WO2020147843A1 - Mixing and stirring apparatus for producing carbon adsorbent - Google Patents

Mixing and stirring apparatus for producing carbon adsorbent Download PDF

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Publication number
WO2020147843A1
WO2020147843A1 PCT/CN2020/072800 CN2020072800W WO2020147843A1 WO 2020147843 A1 WO2020147843 A1 WO 2020147843A1 CN 2020072800 W CN2020072800 W CN 2020072800W WO 2020147843 A1 WO2020147843 A1 WO 2020147843A1
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Prior art keywords
tank
main shaft
mixing
stirring
tank body
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PCT/CN2020/072800
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French (fr)
Chinese (zh)
Inventor
王龙飞
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苏州舒跃碳吸附剂有限公司
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Publication of WO2020147843A1 publication Critical patent/WO2020147843A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/95Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application

Definitions

  • This application relates to the technical field of mixing and stirring devices, for example, to a mixing and stirring device for producing carbon adsorbents.
  • a stirring device is a machine that rotates a shaft with blades in a cylinder or tank to stir and mix a variety of raw materials to make it a mixture or a suitable consistency. Divided into forced mixer, single-shaft mixer, twin-shaft mixer, etc.
  • the stirring device is widely used in high-efficiency equipment for stirring, dispersing and dissolving paints and solids, and chemical products such as inks, pigments, and adhesives.
  • the equipment is generally composed of five parts: hydraulic system, main drive, stirring system, guiding mechanism, and electric control box.
  • the stirring device in the related art has only one stirring shaft, which results in a small effective stirring area and cannot cover the entire stirring chamber; the position of the stirring shaft relative to the stirring device is fixed. Therefore, there will be dead corners near the inner wall of the tank and the bottom of the tank, resulting in insufficient mixing of the raw materials; the interior of the mixing device is difficult to clean, and the tank needs to be cleaned with additional cleaning machines, resulting in cumbersome cleaning.
  • This application proposes a mixing and stirring device for producing carbon adsorbent.
  • a mixing and stirring device for producing carbon adsorbent comprising a tank body and a rotating box body.
  • a rotating box body is arranged near the top of the inner cavity of the tank body.
  • a penetrating tank body and a rotating box body are arranged at the axis of the top of the rotating box body.
  • the power spindle on the top of the body, the power spindle and the rotating box are rotatably connected through a spindle bearing, a spindle gear is arranged at the top axis of the rotating box, and the spindle gear is sleeved on the power spindle, the top of the rotating box
  • a box top gear is provided with a meshing connection with a main shaft gear, a tank gear is meshingly connected with the side of the box top gear away from the main shaft gear, and a first driven gear set is meshingly connected with the first side of the bottom end of the power main shaft.
  • the second side of the bottom end of the power main shaft is meshedly connected with a first direction-changing gear set.
  • the power main shaft is rotatably connected with the first mixing column through a first driven gear set.
  • the end of the first direction-changing gear set away from the power main shaft is connected with
  • the second direction changing gear set is in meshing connection, and the end of the second changing gear set away from the first direction changing gear set is meshed and connected with a second stirring column, and a lower fixing ring is provided at the axis of the bottom of the tank.
  • the shaft center of the lower fixing ring is provided with a discharge port penetrating the lower fixing ring, the surface wall of the tank body is provided with a cleaning strip, and the bottom of the tank body is provided with bottom feet.
  • a motor support is provided on the top of the tank body, a main drive motor is provided in the vertical direction at the top axis of the motor support, and the main drive motor is fixedly connected with the power spindle.
  • a total of four inspection ports are provided at the bottom of the tank, and the distance between two adjacent inspection ports of each of the four inspection ports is equal.
  • the first end of the cleaning strip is fixedly connected to the lower fixing ring, and the second end of the cleaning strip is connected There is an upper fixing ring.
  • an auxiliary drive motor is welded to the bottom end of the outer surface wall of the tank body, and the auxiliary drive motor is rotatably connected to the lower fixing ring through a belt.
  • the lower fixing ring penetrates the bottom of the tank body and rotates with the tank body through an outlet bearing connection.
  • the rotating box body is rotatably connected with the tank body through a tank body bearing fixed on the surface wall of the tank body.
  • a total of three feeding ports are opened on the top of the outer surface of the tank.
  • first stirring column and the second stirring column are arranged symmetrically with respect to the vertical axis of the tank, and the sum of the diameters of the stirring blades at the bottom of the first stirring column and the second stirring column is smaller than the inner diameter of the tank. .
  • a first stirring column and a second stirring column are provided, and the rotation direction of the two stirring columns is opposite through the steering adjustment of the two sets of changing gear sets, and the two stirring columns are set to perform stirring at the same time. Effectively improve the mixing efficiency.
  • the rotating box body will also rotate with the power main shaft, so as to drive the two mixing columns to rotate on their own and to be vertical around the tank body.
  • the rotation of the axis line makes the mixing range larger, the mixing efficiency is higher, the mixing dead angle is eliminated, and the mixing is more thorough.
  • FIG. 1 is a schematic diagram of the internal structure of the tank in this application.
  • FIG. 2 is a schematic diagram of the transmission structure of the rotating box in this application.
  • FIG. 3 is a top sectional view of the tank in this application.
  • FIG. 4 is a schematic diagram of the transmission structure of the stirring column in this application.
  • a mixing and stirring device for producing carbon adsorbents includes a tank body 5 and a rotating box body 19.
  • the inner cavity of the tank body 5 is provided with a rotating box body 19 near the top, and the axis of the top of the rotating box body 19
  • a power spindle 24 penetrating through the tank body 5 and the top of the rotating box 19 is provided.
  • the power spindle 24 and the rotating box 19 are rotatably connected by a spindle bearing 23.
  • a spindle gear 3 is provided at the top axis of the rotating box 19, and the spindle gear 3 It is sleeved on the power main shaft 24, the top of the rotating case 19 is provided with a case top gear 21 meshingly connected with the main shaft gear 3, and the side of the case top gear 21 away from the main shaft gear 3 is meshed and connected with a tank gear 20 through the top gear 21
  • the meshing with the main shaft gear 3 can realize the rotation of the rotating box 19, one side of the bottom end of the power main shaft 24 is meshingly connected with the first driven gear set 4, and the other side of the bottom end of the power main shaft 24 is meshingly connected with the first changing gear set 22.
  • the power main shaft 24 is rotatably connected to the first mixing column 6 through the first driven gear set 4, and the end of the first direction changing gear set 22 away from the power main shaft 24 is meshed and connected with the second direction changing gear set 18.
  • the end of the gear set 18 away from the first direction-changing gear set 22 is meshed with the second stirring column 17, thereby changing the rotation direction of the second stirring column 17, so that the rotation direction of the first stirring column 6 and the second stirring column 17 are opposite.
  • the bottom axis of the body 5 is provided with a lower fixed ring 12, the axis of the lower fixed ring 12 is provided with a discharge port 11 penetrating the lower fixed ring 12, the inner surface of the tank 5 is provided with a cleaning strip 8, and the bottom of the tank 5 is provided There are bottom feet 14.
  • a motor support 2 is provided on the top of the tank body 5
  • a main drive motor 1 is provided in the vertical direction at the top axis of the motor support 2, and the main drive motor 1 is fixedly connected to the power spindle 24 to realize the main drive motor 1. Relative to the power output of the power main shaft 24.
  • a total of four inspection ports 9 are provided at the bottom of the tank body 5, and the distance between each two adjacent inspection ports of the four inspection ports 9 is equal, which is convenient for checking the mixing degree of the product during the mixing process, and checking at the same time.
  • Port 9 is used for the cleaning port to discharge slag, which is convenient for draining the tank body 5 when cleaning.
  • an auxiliary driving motor 15 is welded to the bottom end of the outer surface of the tank body 5.
  • the auxiliary driving motor 15 is rotatably connected to the lower fixing ring 12 through a belt 13.
  • the lower fixing ring 12 penetrates the bottom of the tank body 5 and is connected to the tank body 5.
  • the auxiliary driving motor 15 drives the lower fixing ring 12 and the cleaning strip 8 to rotate, thereby realizing the cleaning of the inside of the tank body 5.
  • the rotating box body 19 is rotatably connected with the tank body 5 through the tank body bearing 25 fixed on the inner surface wall of the tank body 5.
  • the arrangement of the tank body bearing 25 reduces the opposition between the rotating box body 19 and the tank body 5. Resistance to rotation.
  • three feeding ports 16 are provided at the top of the outer wall of the tank body 5, which increases the feeding speed and speeds up the work efficiency.
  • the first stirring column 6 and the second stirring column 17 are arranged symmetrically with respect to the vertical axis of the tank body 5, and the sum of the diameters of the stirring blades at the bottom of the first stirring column 6 and the second stirring column 17 It is smaller than the inner diameter of the tank 5, and two stirring columns are arranged to speed up the stirring speed and optimize the working cycle.
  • the main drive motor 1 When in use, the main drive motor 1 is powered on, and the raw materials to be stirred are added from the feeding port 16.
  • the main drive motor 1 drives the power spindle 24 and the spindle gear 3 to rotate, and the rotation of the power spindle 24 drives the power spindle 24 to mesh and connect
  • the first driven gear set 4 and the first direction changing gear set 22 rotate, and the first driven gear set 4 drives the first stirring column 6 to rotate, so as to achieve the effect of stirring the raw materials.
  • the first direction changing gear set 22 passes through the first
  • the second direction changing gear set 18 is meshed and connected with the second stirring column 17, so as to realize that the first direction changing gear set 22 drives the rotation of the second stirring column 17, thereby realizing the stirring effect of the raw materials, and the first direction changing gear set 22
  • the rotation directions of the first stirring column 6 and the second stirring column 17 are opposite, which further improves the stirring effect.
  • the rotation of the main shaft gear 3 drives the rotation of the top gear 21, and the top gear 21 It meshes with the tank gear 20, so that the top gear 21 drives the rotating tank 19 to rotate when the top gear 21 rotates, thereby realizing that the first stirring column 6 and the second stirring column 17 rotate around the vertical axis of the tank 5
  • the line rotates to make the mixing more complete.
  • the auxiliary driving motor 15 drives the lower fixed ring 12 to rotate through the belt 13, the rotation of the lower fixed ring 12 drives the cleaning strip 8 to rotate along the inner wall of the tank 5, and at the same time, open the inspection port 9 to clean the waste water Eliminate, close the inspection port 9 and the auxiliary drive motor 15 after cleaning.

Abstract

Provided are a mixing and stirring apparatus for producing a carbon adsorbent, comprising a tank body (5) and a rotating chamber body (19); the inner cavity of the tank body (5) is provided with the rotating chamber body (19) near the top; a powered main shaft (24) penetrating the top of the tank body (5) and the rotating chamber body (19) is arranged at the top axis of the rotating chamber body; the powered main shaft (24) and the rotating chamber body (19) are rotationally connected by means of a main shaft bearing (23). The arrangement of a first reverse gear set (22) and a second reverse gear set (18) enables the direction of rotation of a first stirring column (6) and a second stirring column (17) to be opposite; the arrangement of the rotating chamber body (19) and a chamber top gear (21) is such that the first stirring column (6) and the second stirring column (17) can rotate about the vertical axis of the tank body (5) while rotating; a cleaning strip (8) is provided inside the tank body (5), and is used in conjunction with an auxiliary drive motor (15).

Description

一种生产碳吸附剂用混料搅拌装置Mixing and stirring device for producing carbon adsorbent
本公开要求在2019年01月18日提交中国专利局、申请号为201920086778.7的中国专利申请的优先权,以上申请的全部内容通过引用结合在本公开中。This disclosure claims the priority of a Chinese patent application filed with the Chinese Patent Office with an application number of 201920086778.7 on January 18, 2019, and the entire content of the above application is incorporated into this disclosure by reference.
技术领域Technical field
本申请涉及混料搅拌装置技术领域,例如涉及一种生产碳吸附剂用混料搅拌装置。This application relates to the technical field of mixing and stirring devices, for example, to a mixing and stirring device for producing carbon adsorbents.
背景技术Background technique
搅拌装置,是一种带有叶片的轴在圆筒或槽中旋转,将多种原料进行搅拌混合,使之成为一种混合物或适宜稠度的机器。分为强制式搅拌机、单卧轴搅拌机、双卧轴搅拌机等。搅拌装置广泛应用于涂料、固体进行搅拌分散、溶解的高效设备,油墨、颜料、胶粘剂等化工产品,该设备一般由液压系统、主传动、搅拌系统、导向机构、电控箱五部分组成。A stirring device is a machine that rotates a shaft with blades in a cylinder or tank to stir and mix a variety of raw materials to make it a mixture or a suitable consistency. Divided into forced mixer, single-shaft mixer, twin-shaft mixer, etc. The stirring device is widely used in high-efficiency equipment for stirring, dispersing and dissolving paints and solids, and chemical products such as inks, pigments, and adhesives. The equipment is generally composed of five parts: hydraulic system, main drive, stirring system, guiding mechanism, and electric control box.
然而在相关技术中的搅拌装置中存在很多不足之处,相关技术中的搅拌装置的搅拌轴只有一个,导致有效的搅拌面积小,不能覆盖整个搅拌仓;搅拌轴相对于搅拌装置位置固定不动,因此靠近罐体内壁和罐体底部会留有死角,导致原料搅拌不充分;搅拌装置内部清洗困难,罐体清洁时需要外加清洁机器,导致清洁工作很繁琐。However, there are many shortcomings in the stirring device in the related art. The stirring device in the related art has only one stirring shaft, which results in a small effective stirring area and cannot cover the entire stirring chamber; the position of the stirring shaft relative to the stirring device is fixed. Therefore, there will be dead corners near the inner wall of the tank and the bottom of the tank, resulting in insufficient mixing of the raw materials; the interior of the mixing device is difficult to clean, and the tank needs to be cleaned with additional cleaning machines, resulting in cumbersome cleaning.
发明内容Summary of the invention
本申请提出了一种生产碳吸附剂用混料搅拌装置。This application proposes a mixing and stirring device for producing carbon adsorbent.
本申请采用了如下技术方案:The following technical solutions are adopted in this application:
一种生产碳吸附剂用混料搅拌装置,包括罐体和转动箱体,所述罐体内腔靠近顶部设置有转动箱体,所述转动箱体顶部轴心处设置有贯穿罐体和转动箱体顶部的动力主轴,所述动力主轴与转动箱体通过主轴轴承转动连接,所述转动箱体顶部轴心处设置有主轴齿轮,且主轴齿轮套接在动力主轴上,所述转动箱体顶部设置有箱顶齿轮与主轴齿轮啮合连接,所述箱顶齿轮远离主轴齿轮的一侧啮合连接有罐体齿轮,所述动力主轴底端的第一侧啮合连接有第一从动齿轮组,所述动力主轴底端的第二侧啮合连接有第一变向齿轮组,所述动力主轴通过第一从动齿轮组与第一搅拌柱转动连接,所述第一变向齿轮组远离动力主 轴的一端与第二变向齿轮组啮合连接,所述第二变向齿轮组远离第一变向齿轮组的一端啮合连接有第二搅拌柱,所述罐体底部轴心处设置有下固定圈,所述下固定圈轴心处设置有贯穿下固定圈的出料口,所述罐体内表壁设置有清洁条,所述罐体底部设置有底部支脚。A mixing and stirring device for producing carbon adsorbent, comprising a tank body and a rotating box body. A rotating box body is arranged near the top of the inner cavity of the tank body. A penetrating tank body and a rotating box body are arranged at the axis of the top of the rotating box body. The power spindle on the top of the body, the power spindle and the rotating box are rotatably connected through a spindle bearing, a spindle gear is arranged at the top axis of the rotating box, and the spindle gear is sleeved on the power spindle, the top of the rotating box A box top gear is provided with a meshing connection with a main shaft gear, a tank gear is meshingly connected with the side of the box top gear away from the main shaft gear, and a first driven gear set is meshingly connected with the first side of the bottom end of the power main shaft. The second side of the bottom end of the power main shaft is meshedly connected with a first direction-changing gear set. The power main shaft is rotatably connected with the first mixing column through a first driven gear set. The end of the first direction-changing gear set away from the power main shaft is connected with The second direction changing gear set is in meshing connection, and the end of the second changing gear set away from the first direction changing gear set is meshed and connected with a second stirring column, and a lower fixing ring is provided at the axis of the bottom of the tank. The shaft center of the lower fixing ring is provided with a discharge port penetrating the lower fixing ring, the surface wall of the tank body is provided with a cleaning strip, and the bottom of the tank body is provided with bottom feet.
可选地,所述罐体顶部设置有电机支架,所述电机支架顶部轴心处竖直方向设置有主驱动电机,且主驱动电机与动力主轴固定连接。Optionally, a motor support is provided on the top of the tank body, a main drive motor is provided in the vertical direction at the top axis of the motor support, and the main drive motor is fixedly connected with the power spindle.
可选地,所述罐体底部共设置有四个检查口,且所述四个检查口每相邻两个检查口之间的间距相等。Optionally, a total of four inspection ports are provided at the bottom of the tank, and the distance between two adjacent inspection ports of each of the four inspection ports is equal.
可选地,所述清洁条共设置有四个,且每相邻两个清洁条之间的间距相等,所述清洁条的第一端与下固定圈固定连接,且清洁条第二端连接有上固定圈。Optionally, there are four cleaning strips in total, and the spacing between every two adjacent cleaning strips is equal, the first end of the cleaning strip is fixedly connected to the lower fixing ring, and the second end of the cleaning strip is connected There is an upper fixing ring.
可选地,所述罐体外表壁底端焊接有副驱动电机,所述副驱动电机通过皮带与下固定圈转动连接,所述下固定圈贯穿罐体底部,且与罐体通过出口轴承转动连接。Optionally, an auxiliary drive motor is welded to the bottom end of the outer surface wall of the tank body, and the auxiliary drive motor is rotatably connected to the lower fixing ring through a belt. The lower fixing ring penetrates the bottom of the tank body and rotates with the tank body through an outlet bearing connection.
可选地,所述转动箱体通过固定在罐体内表壁上的罐体轴承与罐体转动连接。Optionally, the rotating box body is rotatably connected with the tank body through a tank body bearing fixed on the surface wall of the tank body.
可选地,所述罐体外表壁顶端共开设有三个送料口。Optionally, a total of three feeding ports are opened on the top of the outer surface of the tank.
可选地,所述第一搅拌柱与第二搅拌柱关于罐体竖直轴心线呈对称设置,且第一搅拌柱与第二搅拌柱底端搅拌叶的直径之和小于罐体的内径。Optionally, the first stirring column and the second stirring column are arranged symmetrically with respect to the vertical axis of the tank, and the sum of the diameters of the stirring blades at the bottom of the first stirring column and the second stirring column is smaller than the inner diameter of the tank. .
综上所述,由于采用了上述技术方案,本申请具有如下优点:In summary, due to the adoption of the above technical solution, this application has the following advantages:
1、本申请中,设置有第一搅拌柱和第二搅拌柱,通过两组变向齿轮组的转向调整,使得两个搅拌柱的旋转方向相反,而且设置两个搅拌柱同时进行搅拌工作,有效的提高了搅拌效率。1. In this application, a first stirring column and a second stirring column are provided, and the rotation direction of the two stirring columns is opposite through the steering adjustment of the two sets of changing gear sets, and the two stirring columns are set to perform stirring at the same time. Effectively improve the mixing efficiency.
2、本申请中,通过转动箱体和箱顶齿轮的设置,使得转动箱体也会随着动力主轴一起转动,从而带动两个搅拌柱工作过程中既能自转又能围绕着罐体竖直轴心线转动,使搅拌范围更大,搅拌效率更高,消除了搅拌死角,使搅拌更加彻底。2. In this application, through the setting of the rotating box body and the top gear of the box, the rotating box body will also rotate with the power main shaft, so as to drive the two mixing columns to rotate on their own and to be vertical around the tank body. The rotation of the axis line makes the mixing range larger, the mixing efficiency is higher, the mixing dead angle is eliminated, and the mixing is more thorough.
3、本申请中,罐体内壁设置有四个清洁条,当罐体需要清洗时,仅需要打开副驱动电机,驱动电机通过皮带和下固定圈带动清洁条转动,从而完成对罐体内壁的清洗,使得清洁工作更加方便又快捷。3. In this application, four cleaning strips are provided on the inner wall of the tank. When the tank needs to be cleaned, only the auxiliary driving motor needs to be turned on. The driving motor drives the cleaning strip to rotate through the belt and the lower fixed ring, thereby completing the cleaning of the inner wall of the tank. Cleaning makes the cleaning work more convenient and faster.
附图说明BRIEF DESCRIPTION
图1为本申请中罐体内部结构示意图;Figure 1 is a schematic diagram of the internal structure of the tank in this application;
图2为本申请中转动箱体传动结构示意图;Figure 2 is a schematic diagram of the transmission structure of the rotating box in this application;
图3为本申请中罐体俯视剖视图;Figure 3 is a top sectional view of the tank in this application;
图4为本申请中搅拌柱传动结构示意图。Figure 4 is a schematic diagram of the transmission structure of the stirring column in this application.
图例说明:illustration:
1、主驱动电机;2、电机支架;3、主轴齿轮;4、第一从动齿轮组;5、罐体;6、第一搅拌柱;7、上固定圈;8、清洁条;9、检查口;10、出口轴承;11、出料口;12、下固定圈;13、皮带;14、底部支脚;15、副驱动电机;16、送料口;17、第二搅拌柱;18、第二变向齿轮组;19、转动箱体;20、罐体齿轮;21、箱顶齿轮;22、第一变向齿轮组;23、主轴轴承;24、动力主轴;25、罐体轴承。1. Main drive motor; 2. Motor support; 3. Main shaft gear; 4. First driven gear set; 5. Tank body; 6. First mixing column; 7. Upper fixed ring; 8. Cleaning strip; 9. Inspection port; 10. Outlet bearing; 11. Discharge port; 12. Lower fixed ring; 13. Belt; 14. Bottom feet; 15. Assistant drive motor; 16. Feeding port; 17. Second mixing column; 18. Section Two direction changing gear set; 19. Rotating box body; 20. Tank gear; 21. Box top gear; 22. First direction changing gear set; 23. Main shaft bearing; 24. Power main shaft; 25. Tank body bearing.
具体实施方式detailed description
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.
参照图1-4,一种生产碳吸附剂用混料搅拌装置,包括罐体5和转动箱体19,罐体5内腔靠近顶部设置有转动箱体19,转动箱体19顶部轴心处设置有贯穿罐体5和转动箱体19顶部的动力主轴24,动力主轴24与转动箱体19通过主轴轴承23转动连接,转动箱体19顶部轴心处设置有主轴齿轮3,且主轴齿轮3套接在动力主轴24上,转动箱体19顶部设置有箱顶齿轮21与主轴齿轮3啮合连接,箱顶齿轮21远离主轴齿轮3的一侧啮合连接有罐体齿轮20,通过箱顶齿轮21与主轴齿轮3的啮合可以实现转动箱体19的转动,动力主轴24底端的一侧啮合连接有第一从动齿轮组4,动力主轴24底端的另一侧啮合连接有第一变向齿轮组22,动力主轴24通过第一从动齿轮组4与第一搅拌柱6转动连接,第一变向齿轮组22远离动力主轴24的一端与第二变向齿轮组18啮合连接,第二变向齿轮组18远离第一变向齿轮组22的一端啮合连接有第二搅拌柱17,从而改变第二搅拌柱17的转动方向,实现第一搅拌柱6与第二搅拌柱17旋转方向相反,罐体5底部轴心处设置有下固定圈12,下固定圈12轴心处设置有贯穿下固定圈12的出料口11,罐体5内表壁设置有清洁条8,罐体5底部设置有底部支脚14。Referring to Figures 1-4, a mixing and stirring device for producing carbon adsorbents includes a tank body 5 and a rotating box body 19. The inner cavity of the tank body 5 is provided with a rotating box body 19 near the top, and the axis of the top of the rotating box body 19 A power spindle 24 penetrating through the tank body 5 and the top of the rotating box 19 is provided. The power spindle 24 and the rotating box 19 are rotatably connected by a spindle bearing 23. A spindle gear 3 is provided at the top axis of the rotating box 19, and the spindle gear 3 It is sleeved on the power main shaft 24, the top of the rotating case 19 is provided with a case top gear 21 meshingly connected with the main shaft gear 3, and the side of the case top gear 21 away from the main shaft gear 3 is meshed and connected with a tank gear 20 through the top gear 21 The meshing with the main shaft gear 3 can realize the rotation of the rotating box 19, one side of the bottom end of the power main shaft 24 is meshingly connected with the first driven gear set 4, and the other side of the bottom end of the power main shaft 24 is meshingly connected with the first changing gear set 22. The power main shaft 24 is rotatably connected to the first mixing column 6 through the first driven gear set 4, and the end of the first direction changing gear set 22 away from the power main shaft 24 is meshed and connected with the second direction changing gear set 18. The end of the gear set 18 away from the first direction-changing gear set 22 is meshed with the second stirring column 17, thereby changing the rotation direction of the second stirring column 17, so that the rotation direction of the first stirring column 6 and the second stirring column 17 are opposite. The bottom axis of the body 5 is provided with a lower fixed ring 12, the axis of the lower fixed ring 12 is provided with a discharge port 11 penetrating the lower fixed ring 12, the inner surface of the tank 5 is provided with a cleaning strip 8, and the bottom of the tank 5 is provided There are bottom feet 14.
在一些实施例中,罐体5顶部设置有电机支架2,电机支架2顶部轴心处竖 直方向设置有主驱动电机1,且主驱动电机1与动力主轴24固定连接,实现主驱动电机1相对于动力主轴24的动力输出。In some embodiments, a motor support 2 is provided on the top of the tank body 5, a main drive motor 1 is provided in the vertical direction at the top axis of the motor support 2, and the main drive motor 1 is fixedly connected to the power spindle 24 to realize the main drive motor 1. Relative to the power output of the power main shaft 24.
在一些实施例中,罐体5底部共设置有四个检查口9,且四个检查口9每相邻两个检查口之间的间距相等,便于搅拌过程中检查产品的拌合度,同时检查口9用于清污口排渣,便于罐体5清洗时排污。In some embodiments, a total of four inspection ports 9 are provided at the bottom of the tank body 5, and the distance between each two adjacent inspection ports of the four inspection ports 9 is equal, which is convenient for checking the mixing degree of the product during the mixing process, and checking at the same time. Port 9 is used for the cleaning port to discharge slag, which is convenient for draining the tank body 5 when cleaning.
在一些实施例中,清洁条8共设置有四个,且每相邻两个清洁条8之间的间距相等,清洁条8的一端与下固定圈12固定连接,且清洁条8另一端连接有上固定圈7,上固定圈7与下固定圈12的设置加强了清洁条8的强度,同时设置四个清洁条8提高了罐体5清洗效率。In some embodiments, there are four cleaning strips 8 in total, and the spacing between every two adjacent cleaning strips 8 is equal, one end of the cleaning strip 8 is fixedly connected to the lower fixing ring 12, and the other end of the cleaning strip 8 is connected There is an upper fixing ring 7, the arrangement of the upper fixing ring 7 and the lower fixing ring 12 strengthens the strength of the cleaning strip 8, and the provision of four cleaning strips 8 at the same time improves the cleaning efficiency of the tank body 5.
在一些实施例中,罐体5外表壁底端焊接有副驱动电机15,副驱动电机15通过皮带13与下固定圈12转动连接,下固定圈12贯穿罐体5底部,且与罐体5通过出口轴承10转动连接,副驱动电机15带动下固定圈12与清洁条8转动,进而实现对罐体5内部的清洗。In some embodiments, an auxiliary driving motor 15 is welded to the bottom end of the outer surface of the tank body 5. The auxiliary driving motor 15 is rotatably connected to the lower fixing ring 12 through a belt 13. The lower fixing ring 12 penetrates the bottom of the tank body 5 and is connected to the tank body 5. Through the rotation connection of the outlet bearing 10, the auxiliary driving motor 15 drives the lower fixing ring 12 and the cleaning strip 8 to rotate, thereby realizing the cleaning of the inside of the tank body 5.
在一些实施例中,转动箱体19通过固定在罐体5内表壁上的罐体轴承25与罐体5转动连接,罐体轴承25的设置减小了转动箱体19与罐体5相对转动的阻力。In some embodiments, the rotating box body 19 is rotatably connected with the tank body 5 through the tank body bearing 25 fixed on the inner surface wall of the tank body 5. The arrangement of the tank body bearing 25 reduces the opposition between the rotating box body 19 and the tank body 5. Resistance to rotation.
在一些实施例中,罐体5外表壁顶端共开设有三个送料口16,提高了加料速度,加快了工作效率。In some embodiments, three feeding ports 16 are provided at the top of the outer wall of the tank body 5, which increases the feeding speed and speeds up the work efficiency.
在一些实施例中,第一搅拌柱6与第二搅拌柱17关于罐体5竖直轴心线呈对称设置,且第一搅拌柱6与第二搅拌柱17底端搅拌叶的直径之和小于罐体5的内径,设置两个搅拌柱加快了搅拌速度,优化工作周期。In some embodiments, the first stirring column 6 and the second stirring column 17 are arranged symmetrically with respect to the vertical axis of the tank body 5, and the sum of the diameters of the stirring blades at the bottom of the first stirring column 6 and the second stirring column 17 It is smaller than the inner diameter of the tank 5, and two stirring columns are arranged to speed up the stirring speed and optimize the working cycle.
工作原理:使用时,主驱动电机1接通电源,从送料口16加入需要搅拌的原料,主驱动电机1带动动力主轴24与主轴齿轮3转动,动力主轴24的转动带动与动力主轴24啮合连接的第一从动齿轮组4和第一变向齿轮组22转动,第一从动齿轮组4带动第一搅拌柱6转动,从而实现对原材料的搅拌效果,第一变向齿轮组22通过第二变向齿轮组18与第二搅拌柱17啮合连接,从而实现第一变向齿轮组22带动第二搅拌柱17的转动,进而实现对原材料的搅拌效果,而通过第一变向齿轮组22和第二变向齿轮组18的调节,使得第一搅拌柱6与第二搅拌柱17旋转的方向相反,更加提高搅拌效果,主轴齿轮3的转动带动箱顶齿轮21转动,而箱顶齿轮21与罐体齿轮20啮合,从而实现箱顶齿轮21转动时带动转动箱体19转动,进而实现第一搅拌柱6与第二搅拌柱17在自转的 同时也围绕着罐体5的竖直轴心线转动,使搅拌更加充分,搅拌工作过程中,当通过检查口9检验搅拌产品合格后,打开出料口11进行出料工作,当罐体5内部需要清洗时,从送料口16加入清洁用水,接通副驱动电机15,副驱动电机15通过皮带13带动下固定圈12转动,下固定圈12的转动带动清洁条8沿着罐体5的内壁转动,同时打开检查口9进行清洗废水的排除,清洗完成后关闭检查口9与副驱动电机15。Working principle: When in use, the main drive motor 1 is powered on, and the raw materials to be stirred are added from the feeding port 16. The main drive motor 1 drives the power spindle 24 and the spindle gear 3 to rotate, and the rotation of the power spindle 24 drives the power spindle 24 to mesh and connect The first driven gear set 4 and the first direction changing gear set 22 rotate, and the first driven gear set 4 drives the first stirring column 6 to rotate, so as to achieve the effect of stirring the raw materials. The first direction changing gear set 22 passes through the first The second direction changing gear set 18 is meshed and connected with the second stirring column 17, so as to realize that the first direction changing gear set 22 drives the rotation of the second stirring column 17, thereby realizing the stirring effect of the raw materials, and the first direction changing gear set 22 With the adjustment of the second changing gear set 18, the rotation directions of the first stirring column 6 and the second stirring column 17 are opposite, which further improves the stirring effect. The rotation of the main shaft gear 3 drives the rotation of the top gear 21, and the top gear 21 It meshes with the tank gear 20, so that the top gear 21 drives the rotating tank 19 to rotate when the top gear 21 rotates, thereby realizing that the first stirring column 6 and the second stirring column 17 rotate around the vertical axis of the tank 5 The line rotates to make the mixing more complete. During the mixing process, after the product is qualified through the inspection port 9, open the discharge port 11 to discharge the material. When the tank body 5 needs to be cleaned, add cleaning water from the feed port 16 , Turn on the auxiliary driving motor 15, the auxiliary driving motor 15 drives the lower fixed ring 12 to rotate through the belt 13, the rotation of the lower fixed ring 12 drives the cleaning strip 8 to rotate along the inner wall of the tank 5, and at the same time, open the inspection port 9 to clean the waste water Eliminate, close the inspection port 9 and the auxiliary drive motor 15 after cleaning.

Claims (8)

  1. 一种生产碳吸附剂用混料搅拌装置,包括罐体(5)和转动箱体(19),所述罐体(5)内腔靠近顶部设置有转动箱体(19),所述转动箱体(19)顶部轴心处设置有贯穿罐体(5)和转动箱体(19)顶部的动力主轴(24),所述动力主轴(24)与转动箱体(19)通过主轴轴承(23)转动连接,所述转动箱体(19)顶部轴心处设置有主轴齿轮(3),且主轴齿轮(3)套接在动力主轴(24)上,所述转动箱体(19)顶部设置有箱顶齿轮(21)与主轴齿轮(3)啮合连接,所述箱顶齿轮(21)远离主轴齿轮(3)的一侧啮合连接有罐体齿轮(20),所述动力主轴(24)底端的第一侧啮合连接有第一从动齿轮组(4),所述动力主轴(24)底端的第二侧啮合连接有第一变向齿轮组(22),所述动力主轴(24)通过第一从动齿轮组(4)与第一搅拌柱(6)转动连接,所述第一变向齿轮组(22)远离动力主轴(24)的一端与第二变向齿轮组(18)啮合连接,所述第二变向齿轮组(18)远离第一变向齿轮组(22)的一端啮合连接有第二搅拌柱(17),所述罐体(5)底部轴心处设置有下固定圈(12),所述下固定圈(12)轴心处设置有贯穿下固定圈(12)的出料口(11),所述罐体(5)内表壁设置有清洁条(8),所述罐体(5)底部设置有底部支脚(14)。A mixing and stirring device for producing carbon adsorbent, comprising a tank (5) and a rotating box (19). The inner cavity of the tank (5) is provided with a rotating box (19) near the top. The top axis of the body (19) is provided with a power spindle (24) penetrating the top of the tank body (5) and the rotating box (19). The power spindle (24) and the rotating box (19) pass through a spindle bearing (23). ) Rotating connection, a main shaft gear (3) is arranged at the top axis of the rotating box (19), and the main shaft gear (3) is sleeved on the power main shaft (24), and the top of the rotating box (19) is arranged A box top gear (21) is meshed and connected with a main shaft gear (3), and a tank gear (20) is meshed and connected to the side of the box top gear (21) away from the main shaft gear (3), and the power main shaft (24) A first driven gear set (4) is meshingly connected to the first side of the bottom end, a first driven gear set (22) is meshingly connected to the second side of the power main shaft (24), and the power main shaft (24) The first driven gear set (4) is rotatably connected with the first stirring column (6), the end of the first direction changing gear set (22) far away from the power main shaft (24) and the second direction changing gear set (18) In meshing connection, the end of the second direction changing gear set (18) away from the first direction changing gear set (22) is meshedly connected with a second stirring column (17), and the bottom axis of the tank body (5) is provided with The lower fixing ring (12), the shaft center of the lower fixing ring (12) is provided with a discharge port (11) penetrating the lower fixing ring (12), and the inner surface of the tank (5) is provided with a cleaning strip ( 8), the bottom of the tank (5) is provided with bottom feet (14).
  2. 根据权利要求1所述的生产碳吸附剂用混料搅拌装置,其中,所述罐体(5)顶部设置有电机支架(2),所述电机支架(2)顶部轴心处竖直方向设置有主驱动电机(1),且主驱动电机(1)与动力主轴(24)固定连接。The mixing and stirring device for producing carbon adsorbent according to claim 1, wherein the top of the tank (5) is provided with a motor support (2), and the top axis of the motor support (2) is arranged in a vertical direction There is a main drive motor (1), and the main drive motor (1) is fixedly connected with the power spindle (24).
  3. 根据权利要求1所述的生产碳吸附剂用混料搅拌装置,其中,所述罐体(5)底部共设置有四个检查口(9),且所述四个检查口(9)每相邻两个检查口之间的间距相等。The mixing and stirring device for producing carbon adsorbent according to claim 1, wherein a total of four inspection ports (9) are provided at the bottom of the tank (5), and each of the four inspection ports (9) The distance between two adjacent inspection ports is equal.
  4. 根据权利要求1所述的生产碳吸附剂用混料搅拌装置,其中,所述清洁条(8)共设置有四个,且每相邻两个清洁条(8)之间的间距相等,所述清洁条(8)的第一端与下固定圈(12)固定连接,且清洁条(8)第二端连接有上固定圈(7)。The mixing and stirring device for producing carbon adsorbent according to claim 1, wherein the cleaning strips (8) are provided with four cleaning strips (8), and the spacing between every two adjacent cleaning strips (8) is equal, so The first end of the cleaning strip (8) is fixedly connected with the lower fixing ring (12), and the second end of the cleaning strip (8) is connected with the upper fixing ring (7).
  5. 根据权利要求1所述的生产碳吸附剂用混料搅拌装置,其中,所述罐体(5)外表壁底端焊接有副驱动电机(15),所述副驱动电机(15)通过皮带(13)与下固定圈(12)转动连接,所述下固定圈(12)贯穿罐体(5)底部,且与罐体(5)通过出口轴承(10)转动连接。The mixing and stirring device for producing carbon adsorbent according to claim 1, wherein the bottom end of the outer surface of the tank body (5) is welded with an auxiliary driving motor (15), and the auxiliary driving motor (15) passes through a belt ( 13) It is rotatably connected with the lower fixing ring (12), the lower fixing ring (12) penetrates the bottom of the tank (5) and is rotatably connected with the tank (5) through the outlet bearing (10).
  6. 根据权利要求1所述的生产碳吸附剂用混料搅拌装置,其中,所述转动箱体(19)通过固定在罐体(5)内表壁上的罐体轴承(25)与罐体(5)转动 连接。The mixing and stirring device for producing carbon adsorbents according to claim 1, wherein the rotating box (19) passes through the tank bearing (25) fixed on the inner surface of the tank (5) and the tank ( 5) Rotate the connection.
  7. 根据权利要求1所述的生产碳吸附剂用混料搅拌装置,其中,所述罐体(5)外表壁顶端共开设有三个送料口(16)。The mixing and stirring device for producing carbon adsorbent according to claim 1, wherein the top of the outer surface wall of the tank body (5) is provided with three feeding ports (16).
  8. 根据权利要求1所述的生产碳吸附剂用混料搅拌装置,其中,所述第一搅拌柱(6)与第二搅拌柱(17)关于罐体(5)竖直轴心线呈对称设置,且第一搅拌柱(6)与第二搅拌柱(17)底端搅拌叶的直径之和小于罐体(5)的内径。The mixing and stirring device for producing carbon adsorbent according to claim 1, wherein the first stirring column (6) and the second stirring column (17) are arranged symmetrically with respect to the vertical axis of the tank body (5) And the sum of the diameters of the stirring blades at the bottom of the first stirring column (6) and the second stirring column (17) is smaller than the inner diameter of the tank body (5).
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