CN111821939A - A kind of reaction kettle for the preparation of polycarboxylate water reducing agent - Google Patents
A kind of reaction kettle for the preparation of polycarboxylate water reducing agent Download PDFInfo
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- CN111821939A CN111821939A CN202010833808.3A CN202010833808A CN111821939A CN 111821939 A CN111821939 A CN 111821939A CN 202010833808 A CN202010833808 A CN 202010833808A CN 111821939 A CN111821939 A CN 111821939A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
- B01J19/1812—Tubular reactors
- B01J19/1831—Tubular reactors spirally, concentrically or zigzag wound
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
- B01F27/953—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis using only helical stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/006—Baffles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/30—Water reducers, plasticisers, air-entrainers, flow improvers
- C04B2103/302—Water reducers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
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Abstract
本发明公开了一种聚羧酸减水剂制备用的反应釜,涉及反应釜技术领域,包括壳体、主搅拌构件、辅搅拌构件、刮壁构件、驱动机构、传动机构,所述传动机构被装配为在以下三个工位间活动设置:第一工位,主搅拌构件、辅搅拌构件、刮壁构件同步自转,且辅搅拌构件与刮壁构件均以主搅拌构件轴线为旋转轴同步公转,第二工位,主搅拌构件、辅搅拌构件、刮壁构件同步自转,第三工位,主搅拌构件自转,且辅搅拌构件与刮壁构件均以主搅拌构件轴线为旋转轴同步公转。该聚羧酸减水剂制备用的反应釜,通过调节机构的设置,工作人员可以将传动机构在三个工位之间切换,提供了适合不同工序的搅拌方式及搅拌强度,满足了工厂的生产需要。
The invention discloses a reaction kettle for preparing a polycarboxylate water reducing agent, which relates to the technical field of reaction kettles, and comprises a shell, a main stirring member, an auxiliary stirring member, a wall scraping member, a driving mechanism and a transmission mechanism. It is assembled to be movably set between the following three stations: the first station, the main stirring member, the auxiliary stirring member and the scraping member rotate synchronously, and the auxiliary stirring member and the scraping member are all synchronized with the axis of the main stirring member as the rotation axis. Revolution, the second station, the main stirring member, the auxiliary stirring member and the scraping member rotate synchronously, the third station, the main stirring member rotates, and both the auxiliary stirring member and the scraping member revolve synchronously with the axis of the main stirring member as the rotation axis . The reaction kettle used for the preparation of the polycarboxylate water-reducing agent, through the setting of the adjustment mechanism, the staff can switch the transmission mechanism between the three stations, providing the stirring mode and stirring intensity suitable for different processes, and meeting the factory's requirements. Production needs.
Description
技术领域technical field
本发明涉及反应釜技术领域,具体为一种聚羧酸减水剂制备用的反应釜。The invention relates to the technical field of reaction kettles, in particular to a reaction kettle for preparing a polycarboxylate water-reducing agent.
背景技术Background technique
减水剂是指在混凝土和易性及水泥用量不变条件下,能减少拌合用水量、提高混凝土强度;或在和易性及强度不变条件下,节约水泥用量的外加剂,聚羧酸减水剂(PolycarboxylateSuperplasticizer)是一种高性能减水剂,是水泥混凝土运用中的一种水泥分散剂,广泛应用于公路、桥梁、大坝、隧道、高层建筑等工程,该品绿色环保,不易燃,不易爆,可以安全使用火车和汽车运输,在聚羧酸减水剂制备的过程中通常会使用反应釜。Water reducing agent refers to an admixture that can reduce the amount of mixing water and improve the strength of concrete under the condition that the workability of concrete and the amount of cement remain unchanged; Polycarboxylate Superplasticizer is a high-performance water-reducing agent and a cement dispersant in the application of cement concrete. It is widely used in highways, bridges, dams, tunnels, high-rise buildings and other projects. This product is green and environmentally friendly. It is flammable and non-explosive, and can be safely transported by trains and cars. Reactors are usually used in the preparation of polycarboxylate superplasticizers.
聚羧酸减水剂的制备过程复杂,具有多道工序,在不同的工序中对搅拌方式及搅拌强度有不同的要求,但是,现有的聚羧酸减水剂制备用的反应釜无法根据不同工序的需求提供适合该工序的搅拌方式及搅拌强度,难以满足工厂的生产需要。The preparation process of polycarboxylate water-reducing agent is complicated and has multiple procedures, and there are different requirements for stirring mode and stirring intensity in different procedures. However, the existing reaction kettle for preparing polycarboxylate water-reducing agent cannot be The needs of different processes provide a stirring method and stirring intensity suitable for the process, which is difficult to meet the production needs of the factory.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种聚羧酸减水剂制备用的反应釜,解决了现有的聚羧酸减水剂制备用的反应釜无法根据不同工序的需求提供适合该工序的搅拌方式及搅拌强度,难以满足工厂的生产需要的问题。In view of the deficiencies of the prior art, the present invention provides a reaction kettle for the preparation of a polycarboxylate water reducer, which solves the problem that the existing reaction kettle for the preparation of the polycarboxylate water reducer cannot be provided suitable for the The stirring method and stirring intensity of the process are difficult to meet the production needs of the factory.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种聚羧酸减水剂制备用的反应釜,包括一壳体,所述壳体的内部分别转动设置有主搅拌构件、辅搅拌构件、刮壁构件,所述壳体的顶部设置有一带动主搅拌构件、辅搅拌构件、刮壁构件转动的驱动机构,还包括一安装在驱动机构上的传动机构,所述传动机构被装配为在以下三个工位间活动设置:第一工位,主搅拌构件、辅搅拌构件、刮壁构件同步自转,且辅搅拌构件与刮壁构件均以主搅拌构件轴线为旋转轴同步公转,第二工位,主搅拌构件、辅搅拌构件、刮壁构件同步自转,第三工位,主搅拌构件自转,且辅搅拌构件与刮壁构件均以主搅拌构件轴线为旋转轴同步公转。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a reaction kettle for the preparation of a polycarboxylate water-reducing agent, comprising a shell, and a main stirring member and an auxiliary stirring member are respectively rotated inside the shell. , scraping wall member, the top of the casing is provided with a driving mechanism that drives the main stirring member, the auxiliary stirring member, and the scraping wall member to rotate, and also includes a transmission mechanism installed on the driving mechanism, the transmission mechanism is assembled to The following three workstations are set in motion: in the first workstation, the main stirring member, the auxiliary stirring member, and the scraping member rotate synchronously, and the auxiliary stirring member and the scraping member both revolve synchronously with the axis of the main stirring member as the rotation axis, and the second In the station, the main stirring member, the auxiliary stirring member and the scraping member rotate synchronously, and in the third station, the main stirring member rotates, and the auxiliary stirring member and the scraping member both revolve synchronously with the axis of the main stirring member as the rotation axis.
优选的,所述驱动机构包括一电机,所述电机的输出端固定安装有一驱动轴,所述驱动轴的端部带动一齿轮组转动。Preferably, the drive mechanism includes a motor, a drive shaft is fixedly mounted on the output end of the motor, and the end of the drive shaft drives a gear set to rotate.
优选的,所述齿轮组包括一固定安装在驱动轴端部的第一直齿轮;Preferably, the gear set includes a first spur gear fixedly mounted on the end of the drive shaft;
所述第一直齿轮的上表面固定安装有一圆环形结构的滑道,所述滑道上转动设置有一以第一直齿轮轴线为旋转轴的第一滑块,所述第一滑块的顶部固定连接有一L形结构的第一连接杆,所述第一连接杆的底部分别转动连接有第二直齿轮、第三直齿轮;A slideway with an annular structure is fixedly installed on the upper surface of the first spur gear, and a first slider with the axis of the first spur gear as the rotation axis is rotatably arranged on the slideway. A first connecting rod with an L-shaped structure is fixedly connected, and the bottom of the first connecting rod is rotatably connected with a second spur gear and a third spur gear;
所述第一直齿轮与第二直齿轮相啮合,所述第二直齿轮与第三直齿轮相啮合,所述第三直齿轮与一内齿轮相啮合,所述内齿轮转动设置在壳体的内壁;The first spur gear meshes with the second spur gear, the second spur gear meshes with the third spur gear, the third spur gear meshes with an internal gear, and the internal gear is rotatably arranged on the housing. the inner wall;
所述第一直齿轮带动主搅拌构件转动,所述第二直齿轮带动辅搅拌构件转动,所述第三直齿轮带动刮壁构件转动。The first spur gear drives the main stirring member to rotate, the second spur gear drives the auxiliary stirring member to rotate, and the third spur gear drives the wall scraping member to rotate.
优选的,所述传动机构包括一固定安装在驱动轴周侧的第一传动环;Preferably, the transmission mechanism includes a first transmission ring fixedly installed on the peripheral side of the drive shaft;
一固定安装在第一直齿轮上表面的第二传动环;a second transmission ring fixedly mounted on the upper surface of the first spur gear;
一套设在驱动轴周侧的活动构件,所述活动构件沿驱动轴的轴向滑动,所述活动构件位于第一传动环与第二传动环之间,且所述活动构件的顶部与第一传动环的底部相配合,所述活动构件的底部与第二传动环的顶部相配合。A set of movable members arranged on the peripheral side of the drive shaft, the movable members slide along the axial direction of the drive shaft, the movable members are located between the first transmission ring and the second transmission ring, and the top of the movable member is in contact with the first transmission ring. The bottom of a transmission ring is matched with the bottom of the movable member and the top of the second transmission ring is matched.
优选的,所述活动构件包括相对设置的第三传动环与第四传动环,且所述第三传动环与第四传动环之间固定连接有两相对设置的第一连接柱;Preferably, the movable member comprises a third transmission ring and a fourth transmission ring arranged oppositely, and two oppositely arranged first connecting columns are fixedly connected between the third transmission ring and the fourth transmission ring;
还包括一套设在驱动轴周侧的活动环,所述活动环沿驱动轴的径向滑动,且所述活动环的周侧通过四根沿圆周阵列的第二连接杆与内齿轮的顶部固定连接,所述活动环位于第三传动环与第四传动环之间且开设有与第一连接柱相配合的第一圆形通孔;It also includes a set of movable rings arranged on the peripheral side of the drive shaft, the movable ring slides along the radial direction of the drive shaft, and the peripheral side of the movable ring is connected to the top of the internal gear through four second connecting rods arrayed along the circumference Fixed connection, the movable ring is located between the third transmission ring and the fourth transmission ring and has a first circular through hole matched with the first connection post;
所述第一传动环的底部、第二传动环的顶部、第三传动环的顶部、第四传动环的底部均沿圆周阵列开设有六个弧形槽,且所述弧形槽的圆心角大于等于30°。The bottom of the first transmission ring, the top of the second transmission ring, the top of the third transmission ring, and the bottom of the fourth transmission ring are all provided with six arc-shaped grooves along the circumferential array, and the central angle of the arc-shaped grooves greater than or equal to 30°.
优选的,还包括一将传动机构在三个工位之间切换的调节机构,所述调节机构带动活动构件沿驱动轴的轴向滑动;Preferably, it also includes an adjustment mechanism for switching the transmission mechanism between the three workstations, and the adjustment mechanism drives the movable member to slide along the axial direction of the drive shaft;
即当第一传动环与第三传动环咬合时为第一工位,当第一传动环与第三传动环、第四传动环与第二传动环均不咬合时为第二工位,当第四传动环与第二传动环咬合时为第三工位。That is, when the first transmission ring and the third transmission ring are engaged, it is the first station; when the first transmission ring and the third transmission ring, the fourth transmission ring and the second transmission ring are not engaged, it is the second station; The third station is when the fourth transmission ring is engaged with the second transmission ring.
优选的,所述调节机构包括一沿第三传动环径向滑动的滑动环,所述滑动环通过一单向轴承转动设置在第三传动环周侧,且所述滑动环的转动方向与电机输出端的转动方向相反;Preferably, the adjustment mechanism includes a sliding ring that slides radially along the third transmission ring, the sliding ring is rotatably arranged on the peripheral side of the third transmission ring through a one-way bearing, and the rotation direction of the sliding ring is the same as that of the motor. The rotation direction of the output end is opposite;
所述滑动环的周侧固定连接有一连接块,所述连接块的一侧固定连接有一L形结构的升降管;A connecting block is fixedly connected to the peripheral side of the sliding ring, and an L-shaped lifting pipe is fixedly connected to one side of the connecting block;
还包括一用于放置壳体的底座,所述底座的上表面转动设置有一轴线与滑动环轴线平行的丝杠,所述丝杠的周侧螺纹连接有一升降板,所述升降板的上表面滑动设置有一以第三传动环轴线为旋转轴的第二滑块,所述第二滑块的顶部与升降管的一端固定连接,所述底座的上表面固定连接有两贯穿升降板的导向柱。It also includes a base for placing the housing, the upper surface of the base is rotatably provided with a lead screw whose axis is parallel to the axis of the sliding ring, the peripheral side of the lead screw is threadedly connected with a lifting plate, and the upper surface of the lifting plate is threaded. A second sliding block is slidably arranged with the axis of the third transmission ring as the rotation axis, the top of the second sliding block is fixedly connected with one end of the lifting pipe, and the upper surface of the base is fixedly connected with two guide columns penetrating the lifting plate .
优选的,所述主搅拌构件包括一固定安装在第一直齿轮下表面的主搅拌柱,所述主搅拌柱的周侧固定连接有若干个呈螺旋状排列的主搅拌杆,若干所述主搅拌杆的端部固定连接有一搅拌螺带。Preferably, the main stirring member includes a main stirring column fixedly installed on the lower surface of the first spur gear, and a plurality of main stirring rods arranged in a spiral shape are fixedly connected to the peripheral side of the main stirring column. A stirring screw belt is fixedly connected to the end of the stirring rod.
优选的,所述辅搅拌构件包括一固定安装在第二直齿轮下表面的辅搅拌柱,所述辅搅拌柱的周侧固定安装有一排搅拌叶轮。Preferably, the auxiliary stirring member includes an auxiliary stirring column fixedly installed on the lower surface of the second spur gear, and a row of stirring impellers is fixedly installed on the peripheral side of the auxiliary stirring column.
优选的,所述刮壁构件包括一固定安装在第三直齿轮下表面的刮壁柱,所述刮壁柱的周侧沿圆周阵列若干个刮壁板。Preferably, the wall scraping member includes a wall scraping column fixedly installed on the lower surface of the third spur gear, and a plurality of wall scraping plates are arrayed along the circumference of the wall scraping column.
(三)有益效果(3) Beneficial effects
本发明提供了一种聚羧酸减水剂制备用的反应釜。具备以下有益效果:The invention provides a reaction kettle for preparing a polycarboxylate water reducer. Has the following beneficial effects:
(1)、该聚羧酸减水剂制备用的反应釜,通过调节机构的设置,工作人员可以将传动机构在三个工位之间切换,使得主搅拌构件、辅搅拌构件、刮壁构件可以在不同的工序中提供适合该工序的搅拌方式及搅拌强度,满足了工厂的生产需要。(1) The reaction kettle used for the preparation of the polycarboxylate water reducing agent, through the setting of the adjustment mechanism, the staff can switch the transmission mechanism between the three stations, so that the main stirring member, the auxiliary stirring member and the wall scraping member are The stirring method and stirring intensity suitable for the process can be provided in different processes to meet the production needs of the factory.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明整体结构示意图;Fig. 2 is the overall structure schematic diagram of the present invention;
图3为本发明壳体结构示意图;3 is a schematic view of the structure of the casing of the present invention;
图4为本发明驱动机构示意图;4 is a schematic diagram of the driving mechanism of the present invention;
图5为本发明第三滑块结构示意图;5 is a schematic structural diagram of a third slider of the present invention;
图6为本发明第一滑块结构示意图;6 is a schematic structural diagram of the first slider of the present invention;
图7为本发明活动构件结构示意图;Fig. 7 is the structural schematic diagram of the movable member of the present invention;
图8为本发明活动构件爆炸图;8 is an exploded view of the movable component of the present invention;
图9为本发明调节机构结构示意图;Fig. 9 is the structural schematic diagram of the adjustment mechanism of the present invention;
图10为本发明升降板结构示意图;10 is a schematic structural diagram of the lifting plate of the present invention;
图11为本发明第二滑块结构示意图;11 is a schematic structural diagram of the second slider of the present invention;
图12为本发明丝杠结构剖视图;Figure 12 is a cross-sectional view of the lead screw structure of the present invention;
图13为本发明第一工位示意图;13 is a schematic diagram of the first station of the present invention;
图14为本发明第二工位示意图;14 is a schematic diagram of the second station of the present invention;
图15为本发明第三工位示意图。FIG. 15 is a schematic diagram of the third station of the present invention.
图中:1、壳体;2、电机;3、驱动轴;4、第一直齿轮;5、滑道;6、第一滑块;7、第一连接杆;8、第二直齿轮;9、第三直齿轮;10、内齿轮;11、第一传动环;12、第二传动环;13、第三传动环;14、第四传动环;15、第一连接柱;16、活动环;17、第二连接杆;18、滑动环;19、连接块;20、升降管;21、底座;22、丝杠;23、升降板;24、第二滑块;25、导向柱;26、主搅拌柱;27、主搅拌杆;28、搅拌螺带;29、辅搅拌柱;30、搅拌叶轮;31、刮壁柱;32、刮壁板;33、第一支撑架;34、安装架;35、第三滑块;36、限位筒;37、第二支撑架;38、把手;39、固定套;40、转动块;41、限位环。In the figure: 1, the housing; 2, the motor; 3, the drive shaft; 4, the first spur gear; 5, the slideway; 6, the first slider; 7, the first connecting rod; 8, the second spur gear; 9, the third spur gear; 10, the internal gear; 11, the first transmission ring; 12, the second transmission ring; 13, the third transmission ring; 14, the fourth transmission ring; 15, the first connecting column; 16, the activity ring; 17, the second connecting rod; 18, the sliding ring; 19, the connecting block; 20, the lifting pipe; 21, the base; 22, the lead screw; 23, the lifting plate; 24, the second slider; 25, the guide column; 26, the main stirring column; 27, the main stirring rod; 28, the stirring ribbon; 29, the auxiliary stirring column; 30, the stirring impeller; 31, the scraping column; 32, the scraping plate; 33, the first support frame; 34, 35, the third slider; 36, the limit cylinder; 37, the second support frame; 38, the handle; 39, the fixed sleeve; 40, the rotating block; 41, the limit ring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-15,本发明提供一种技术方案:一种聚羧酸减水剂制备用的反应釜,包括一壳体1,壳体1的底部设置有三个支撑脚,壳体1的内部分别转动设置有主搅拌构件、辅搅拌构件、刮壁构件;1-15, the present invention provides a technical solution: a reaction kettle for the preparation of polycarboxylate water-reducing agent, comprising a shell 1, the bottom of the shell 1 is provided with three supporting feet, the bottom of the shell 1 is A main stirring member, an auxiliary stirring member and a wall scraping member are respectively rotated and arranged inside;
壳体1的顶部设置有一带动主搅拌构件、辅搅拌构件、刮壁构件转动的驱动机构;The top of the housing 1 is provided with a driving mechanism that drives the rotation of the main stirring member, the auxiliary stirring member and the scraping member;
还包括一安装在驱动机构上的传动机构,传动机构被装配为在以下三个工位间活动设置:It also includes a transmission mechanism mounted on the drive mechanism, and the transmission mechanism is assembled to be movable between the following three workstations:
第一工位,主搅拌构件、辅搅拌构件、刮壁构件同步自转,且辅搅拌构件与刮壁构件均以主搅拌构件轴线为旋转轴同步公转;In the first station, the main stirring member, the auxiliary stirring member and the scraping member rotate synchronously, and the auxiliary stirring member and the scraping member both revolve synchronously with the axis of the main stirring member as the rotation axis;
第二工位,主搅拌构件、辅搅拌构件、刮壁构件同步自转;In the second station, the main stirring member, the auxiliary stirring member and the scraping member rotate synchronously;
第三工位,主搅拌构件自转,且辅搅拌构件与刮壁构件均以主搅拌构件轴线为旋转轴同步公转。In the third station, the main stirring member rotates, and the auxiliary stirring member and the wall scraping member both revolve synchronously with the axis of the main stirring member as the rotation axis.
其中,驱动机构包括一电机2,该电机2的型号为Y180M-2,底座21的上表面固定安装有一第一支撑架33,第一支撑架33包括一第一支撑板,第一支撑板的两侧均固定连接有两根L形结构的第一支撑柱,第一支撑柱固定安装在底座21的上表面,第一支撑板的上表面固定连接用于安装电机2的安装架34,电机2固定安装在安装架34的内部,第一支撑板与安装架34的下表面均开设有与电机2输出端相配合的第二圆形通孔,电机2的输出端固定安装有一驱动轴3,驱动轴3的端部带动一齿轮组转动。The driving mechanism includes a
其中,齿轮组包括一固定安装在驱动轴3端部的第一直齿轮4;Wherein, the gear set includes a
第一直齿轮4的上表面固定安装有一圆环形结构的滑道5,滑道5上转动设置有一以第一直齿轮4轴线为旋转轴的第一滑块6,第一滑块6为T形结构,滑道5上开设有一环形结构的第一滑槽,第一滑槽为与第一滑块6相配合的T形结构,第一滑块6的顶部固定连接有一L形结构的第一连接杆7,第一连接杆7的底部分别转动连接有第二直齿轮8、第三直齿轮9,第一连接杆7的底部转动设置有第二连接柱、第三连接柱,第二连接柱的底端与第二直齿轮8上表面的中部固定连接,第三连接柱的底端与第三直齿轮9上表面的中部固定连接;A
第一直齿轮4与第二直齿轮8相啮合,第二直齿轮8与第三直齿轮9相啮合,第三直齿轮9与一内齿轮10相啮合,内齿轮10转动设置在壳体1的内壁,壳体1的内壁开设有一T形结构的第二滑槽,内齿轮10的周侧固定连接有一与第二滑槽相配合的第三滑块35,第三滑块35的设置可以防止内齿轮10脱离壳体1;The
第一直齿轮4带动主搅拌构件转动,第二直齿轮8带动辅搅拌构件转动,第三直齿轮9带动刮壁构件转动。The
其中,传动机构包括一固定安装在驱动轴3周侧的第一传动环11;Wherein, the transmission mechanism includes a
一固定安装在第一直齿轮4上表面的第二传动环12;a
一套设在驱动轴3周侧的活动构件,活动构件沿驱动轴3的轴向滑动,活动构件位于第一传动环11与第二传动环12之间,且活动构件的顶部与第一传动环11的底部相配合,活动构件的底部与第二传动环12的顶部相配合。A set of movable members arranged on the peripheral side of the
其中,活动构件包括相对设置的第三传动环13与第四传动环14,且第三传动环13与第四传动环14之间固定连接有两相对设置的第一连接柱15;Wherein, the movable member includes a
还包括一套设在驱动轴3周侧的活动环16,活动环16沿驱动轴3的径向滑动,且活动环16的周侧通过四根沿圆周阵列的第二连接杆17与内齿轮10的顶部固定连接,活动环16位于第三传动环13与第四传动环14之间且开设有与第一连接柱15相配合的第一圆形通孔;It also includes a set of
第一传动环11的底部、第二传动环12的顶部、第三传动环13的顶部、第四传动环14的底部均沿圆周阵列开设有六个弧形槽,且弧形槽的圆心角大于等于30°,开设弧形槽之后产生与弧形槽相配合的凸起,弧形槽的圆心角过小时,凸起无法卡入或难以卡入弧形槽,不便于使用,弧形槽的圆心角过大时,咬合不够牢固,容易发生凸起断裂的情况,有一定的安全隐患,本发明采用的弧形槽的圆心角为35°,保证第一传动环11与第三传动环13可以咬合,保证第四传动环14与第二传动环12可以咬合,且凸起较为容易卡入弧形槽。The bottom of the
其中,还包括一将传动机构在三个工位之间切换的调节机构,调节机构带动活动构件沿驱动轴3的轴向滑动;Among them, it also includes an adjustment mechanism for switching the transmission mechanism between the three workstations, and the adjustment mechanism drives the movable member to slide along the axial direction of the
即当第一传动环11与第三传动环13咬合时为第一工位,当第一传动环11与第三传动环13、第四传动环14与第二传动环12均不咬合时为第二工位,当第四传动环14与第二传动环12咬合时为第三工位。That is, when the
其中,调节机构包括一沿第三传动环13径向滑动的滑动环18,第三传动环13的周侧开设有T形结构的第三滑槽,滑动环18为T形结构,滑动环18通过一单向轴承转动设置在第三传动环13周侧,单向轴承的外壁与滑动环18的内壁固定连接,且滑动环18的转动方向与电机2输出端的转动方向相反,单向轴承的原理为现有技术,不做赘述,当传动机构随着电机2转动时,滑动环18不会转动,即调节机构不会随着转动;The adjustment mechanism includes a sliding
滑动环18的周侧固定连接有一连接块19,连接块19的一侧固定连接有一L形结构的升降管20,升降管20为空心管状结构,重量较小,便于升降,升降管20的周侧胶接有一橡胶套,便于工作人员握住升降管20,起到防滑的作用;The peripheral side of the sliding
还包括一用于放置壳体1的底座21,壳体1也放置在底座21上,底座21的上表面转动设置有一轴线与滑动环18轴线平行的丝杠22,丝杠22的顶端固定连接有一把手38,丝杠22的底端固定连接有一转动块40,丝杠22的周侧套设有一限位环41,限位环41的底部固定连接有一限位筒36,转动块40在限位筒36的内部转动,丝杠22的周侧螺纹连接有一升降板23,升降板23的上表面滑动设置有一以第三传动环13轴线为旋转轴的第二滑块24,第二滑块24为T形结构,升降板23的上表面开设有一环形结构的第四滑槽,第四滑槽为与第二滑块24相配合的T形结构,第二滑块24的顶部与升降管20的一端固定连接,由于单向轴承的特性,工作人员在将升降管20向一个方向(电机2输出端的转动方向)滑动时滑动环18会带着活动构件一起转动,在将升降管20向另外一个方向(电机2输出端转动方向的相反方向)滑动时滑动环18会随之转动,如此往复即可转动活动构件,使活动构件与第一传动环11或第二传动环12对齐,底座21的上表面固定连接有两贯穿升降板23的导向柱25,升降板23上开设有两与导向柱25相配合的第三圆形通孔,两导向柱25的顶部固定连接有一第二支撑架37,第二支撑架37包括一固定连接在两导向柱25顶部的第二支撑板,第二支撑板的四周均固定连接有一第二支撑柱,四根第二支撑柱固定安装在底座21的上表面,第二支撑板上开设有一与丝杠22相配合的第四圆形通孔,第二支撑板的上表面开设有一与导向柱25相配合的导向槽,导向槽为弧形结构,第二支撑板的上表面固定连接有两个固定套39,导向柱25位于固定套39的内部,固定套39的周侧开设有一第五圆形通孔,导向柱25的周侧开设有三个与第五圆形通孔相配合的螺纹孔,固定套39通过一个调节螺栓与导向柱25固定连接,三个螺纹孔自上至下与第一工位、第二工位、第三工位一一对应,工作人员可以在将活动构件移动至所需工位后拧入调节螺栓并拧紧,防止反应釜工作时升降板23晃动。It also includes a
其中,主搅拌构件包括一固定安装在第一直齿轮4下表面的主搅拌柱26,主搅拌柱26的周侧固定连接有若干个呈螺旋状排列的主搅拌杆27,若干主搅拌杆27的端部固定连接有一搅拌螺带28。Wherein, the main stirring member includes a
其中,辅搅拌构件包括一固定安装在第二直齿轮8下表面的辅搅拌柱29,辅搅拌柱29的周侧固定安装有一排搅拌叶轮30。The auxiliary stirring member includes an
其中,刮壁构件包括一固定安装在第三直齿轮9下表面的刮壁柱31,刮壁柱31的周侧沿圆周阵列若干个刮壁板32。Wherein, the scraping member includes a
首先,工作人员将多种原料倒入壳体1中,此时活动构件位于第三工位,启动电机2,待多种原料充分混合为聚合单体溶液时关闭电机2;然后,工作人员拧下两个调节螺栓,一只手握住升降管20并左右滑动,同时另一只手握住把手38并尝试转动,当工作人员可以转动把手38时停止滑动升降管20,转动把手38直至导向柱25上方的螺纹孔与固定套39上的第五圆形通孔对齐,拧入并拧紧两个调节螺栓,此时活动构件位于第一工位,启动电机2,将引发剂滴入壳体1中,滴完引发剂后关闭电机2;接着,工作人员拧下两个调节螺栓,一只手握住升降管20并左右滑动,同时另一只手握住把手38并尝试转动,当工作人员可以转动把手38时停止滑动升降管20,转动把手38直至导向柱25中间的螺纹孔与固定套39上的第五圆形通孔对齐,拧入并拧紧两个调节螺栓,此时活动构件位于第二工位,启动电机2,待搅拌完成后关闭电机2即可,工作人员可以将传动机构在三个工位之间切换,使得主搅拌构件、辅搅拌构件、刮壁构件可以在不同的工序中提供适合该工序的搅拌方式及搅拌强度,满足了工厂的生产需要,使得该聚羧酸减水剂制备用的反应釜实用性较强。First, the staff pours various raw materials into the shell 1, at this time the movable member is located at the third station, starts the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. without more restrictions. An element defined by the phrase "comprising an... does not preclude the presence of additional identical elements in a process, method, article or apparatus comprising said element".
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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