WO2020140567A1 - Biomimetic microcantilever structure and manufacturing method therefor, and piezoresistive sensor - Google Patents

Biomimetic microcantilever structure and manufacturing method therefor, and piezoresistive sensor Download PDF

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WO2020140567A1
WO2020140567A1 PCT/CN2019/113172 CN2019113172W WO2020140567A1 WO 2020140567 A1 WO2020140567 A1 WO 2020140567A1 CN 2019113172 W CN2019113172 W CN 2019113172W WO 2020140567 A1 WO2020140567 A1 WO 2020140567A1
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bionic
varistor
cantilever
substrate
micro
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PCT/CN2019/113172
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French (fr)
Chinese (zh)
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韩志武
赵宇锋
侯涛
刘富
刘云
王跃桥
宋阳
游子跃
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吉林大学
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/14Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
    • G01D5/16Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage by varying resistance

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  • the present disclosure relates to the technical field of sensor manufacturing, in particular to a bionic micro-cantilever structure, a manufacturing method thereof, and a piezoresistive sensor.
  • micro-cantilever structure In recent years, sensors based on micro-cantilever structure have become a research hotspot in the field of micro-electromechanical systems.
  • the sensor with micro cantilever structure has the characteristics of light structure, sensitive sensing, high resolution, etc. It has a wide range of applications in acceleration detection, quality detection, biochemical composition analysis, etc.
  • the mechanism of micro cantilever beam structure is that the cantilever beam deforms under the action of external force, and the deformation variable is multiplied by the normal elastic coefficient of the cantilever beam, so as to obtain the magnitude of the external force received by the cantilever beam.
  • piezoelectric, capacitive, and piezoresistive are piezoelectric, capacitive, and piezoresistive.
  • the piezoresistive type is provided with a varistor sensitive to deformation on the cantilever beam.
  • the cantilever beam When the cantilever beam is deformed by force, it will cause the resistance value of the varistor on the beam to change. Through the amplification of the bridge, the deformation of the cantilever beam will be caused.
  • the voltage change is amplified, and the stress value of the cantilever beam is obtained through calculation.
  • the detection sensitivity of the micro-cantilever depends on the geometry of the cantilever, and the detection bandwidth mainly depends on the first-order natural frequency of the cantilever structure. Sensitivity and bandwidth are often a contradictory quantity. If starting from the geometric dimensions, such as increasing the length of the cantilever beam or reducing the thickness of the cantilever beam, the sensitivity of the cantilever beam will be improved, but the bandwidth of the cantilever beam detection will be reduced accordingly . Therefore, the traditional method of improving the detection sensitivity of the cantilever beam cannot maintain sufficient detection bandwidth of the cantilever beam.
  • the purpose of the present disclosure is to provide users with a bionic micro-cantilever structure, its manufacturing method and piezoresistive sensor, to overcome the detection sensitivity of the micro-cantilever in the prior art with the increase of the length of the cantilever or the decrease of the thickness, But the detection bandwidth decreases as the length of the cantilever increases or the thickness decreases.
  • the first embodiment provided by the present disclosure is a bionic micro-cantilever structure, which includes: a silicon substrate with a cantilever beam structure, two bionic hole groups provided in the silicon substrate, and the silicon Varistor on the beam on the upper surface of the substrate, substrate varistor and electrode leads;
  • each bionic hole group includes: at least one bionic slot
  • the bionic seam is bionic based on a scorpion seam receptor
  • a Wheatstone bridge is formed between the varistor on the beam and the varistor on the substrate through electrode leads.
  • each bionic slit in the bionic hole slit group is arranged to penetrate the silicon substrate.
  • the two varistors on the two beams are U-shaped and respectively surround the two bionic hole groups.
  • the tips of both sides of each of the bionic seams are designed to be semi-circular according to the appearance characteristics of the bionic seams in the scorpion seam receptor.
  • the silicon substrate in a cantilever beam structure is a T-shaped structure; the substrate varistor and electrode leads are laid out on the surface of the silicon substrate at the upper end of the T-shaped structure, and the beam is pressure-sensitive The resistor and the bionic hole group are both laid out on the surface of the silicon substrate at the lower end of the T-shaped structure.
  • the length of the bionic seam is 10 to 200 microns
  • the aspect ratio of the bionic seam is 4 to 20
  • the distance between the bionic seams is 5 to 100 microns.
  • the width of the varistor region is 5-50 microns, and the thickness is 2-20 microns.
  • the varistor is 5 to 100 microns from the bionic slot group, and the substrate varistor is 100 to 500 microns from the varistor on the beam.
  • the bionic seams are arranged parallel to each other.
  • the length, aspect ratio and distance between the bionic seams are different.
  • the length, aspect ratio and distance between the bionic seams are the same.
  • the second embodiment provided by the present disclosure is a method for manufacturing a bionic micro-cantilever structure, which includes:
  • a silicon dioxide insulating layer is oxidized on the surface of the silicon wafer
  • Photoetching the varistor lead pattern using a metal sputtering process to sputter a layer of metal film, and forming a lead between the substrate varistor and the beam varistor after etching and stripping;
  • Bionic hole group penetrating through the silicon wafer is etched on the silicon wafer;
  • Ion etching from the back of the silicon wafer releases the cantilever beam structure.
  • the step of etching the bionic hole group through the silicon wafer on the silicon wafer includes:
  • a mask pattern of the cantilever beam and two bionic hole groups is formed by photolithography on the front surface of the silicon wafer, and the bionic hole groups are etched by dry method.
  • the step of ion etching from the back of the silicon wafer to release the cantilever beam structure includes:
  • the deep reactive ion etching of the silicon wafer is performed from the back of the silicon wafer to release the cantilever beam structure.
  • a third embodiment provided by the present disclosure is a piezoresistive sensor, which includes: a base and the bionic micro-cantilever structure provided on the base.
  • the present disclosure provides a bionic micro-cantilever structure, a manufacturing method thereof, and a piezoresistive sensor.
  • the bionic micro-cantilever structure includes: a silicon substrate having a cantilever structure, and a silicon substrate disposed in the silicon substrate Bionic hole slit group, and beam varistor, substrate varistor and electrode lead provided on the upper surface of the silicon substrate; the bionic slit is bionic based on a scorpion slit susceptor; the beam is pressure sensitive A Wheatstone bridge is formed between the resistor and the substrate varistor through electrode leads.
  • the present disclosure is based on the mechanism of stress amplification of seam receptors in the tarsal joint of Peter Scorpion, and at the same time, a micro-cantilever structure with ultra-sensitive micro-information (force, displacement, vibration, acceleration) is designed using micro-nano manufacturing technology.
  • the micro-cantilever structure provided by the present disclosure has the characteristics of high sensitivity, high detection accuracy, and ease of mass production.
  • FIG. 1 is a perspective view of the bionic micro-cantilever beam structure provided by the present disclosure
  • FIG. 2 is a structural diagram of a Wheatstone circuit formed by connecting a substrate varistor and a beam varistor on the beam in the bionic micro-cantilever structure provided by the present disclosure
  • Figure 3 is a circuit diagram of Wheatstone circuit
  • FIG. 4 is a distribution diagram of the pore group of the susceptor at the tarsal joint of Peter scorpion observed by electron microscope;
  • Figure 5 is the shape of the tip of a single hole in the seam receptor of the tarsal joint of Peter scorpion observed by electron microscope;
  • Figure 6 is a schematic diagram of the deformation of the cantilever beam
  • FIG. 7 is a diagram of the finite element analysis software ABAQUS for the analysis results of the stress of the cantilever beam and the cantilever beam without the gap structure in the present disclosure
  • FIG. 8 is a flowchart of steps of a method for manufacturing the bionic micro-cantilever structure provided by the present disclosure.
  • the first embodiment provided by the present disclosure is a bionic micro-cantilever structure 1, as shown in FIG. 1, comprising: a silicon substrate 2 in a cantilever structure, and two bionic holes provided in the silicon substrate 2 Slit group 3, and the varistor 4, beam varistor 5 and electrode lead 6 provided on the upper surface of the silicon substrate 2;
  • Each bionic slit 7 in the bionic hole group 3 is arranged to penetrate the silicon substrate 2, and the two bionic hole groups 3 are arranged symmetrically on the left and right sides of the central axis of the silicon substrate;
  • the bionic hole slit group 3 includes: at least one bionic slit 7; each bionic slit 7 is parallel to each other;
  • the bionic seam 7 is bionic based on a scorpion seam receptor
  • a Wheatstone bridge is formed between the varistor 4 on the beam and the varistor 5 of the substrate through electrode leads 6.
  • the bionic micro-cantilever structure provided by the present disclosure uses silicon material as a substrate, designs the silicon wafer as a cantilever structure, and lays out on the upper surface of the silicon substrate of the cantilever structure respectively Bionic hole group and Wheatstone bridge composed of four equivalent varistor.
  • connection method of the Wheatstone bridge is shown in Figure 2, and the circuit principle of the Wheatstone bridge is shown in Figure 3.
  • Vd is the input voltage
  • V1 and V2 are the voltage output terminal.
  • the varistor on the two beams are R1 and R2, and the varistor under the two beams are R3 and R4; one end of R1 is connected to Vd, one end of R4 is connected to Vd, that is, one end of R4 connected to Vd is connected in series with R1;
  • the other end is connected in series with one end of R3, and one end drawn from the connection of R1 and R3 is the output end of voltage V1; the other end of R4 is connected in series with one end of R2, and one end is drawn from the connection of R4 and R2 is voltage V2
  • the output end of R2; the other end of R2 is grounded, the other end of R3 is grounded, that is, the other end of R2 is connected in series with the other end of R3.
  • the resistance values of the four pressure-sensitive elements are all the same.
  • the resistance values of the four resistors in the Wheatstone bridge are the same.
  • the output terminal V1 There is no voltage output from V2.
  • the resistance of the two pressure-sensitive elements on the beam changes, resulting in a change in the voltage between the output terminals V1 and V2.
  • the output of the Wheatstone bridge meets the following relationship:
  • V d is the input voltage
  • V OUT satisfies the following relationship:
  • the four resistance values are equal to R, and the output voltage V OUT is 0 at this time.
  • the resistance value of the varistor on the beam changes. If the change amount of the varistor on the beam is equal and the resistance value is R+ ⁇ R, then the output voltage V OUT is:
  • each bionic hole slit group contains at least one bionic slit 7, and each bionic slit 7 is arranged in parallel.
  • each bionic hole seam group contains 2-10 bionic seams, the spacing between the bionic seams 7 is 10-100 microns, the spacing between the bionic seams 7 can also be set to be equal, or between the bionic seams 7 can be set The spacing is not the same.
  • the length and the aspect ratio of each bionic seam may be set to be the same or different.
  • the bionic seam 7 is bionic based on the scorpion seam receptor; combined with the distribution map of the hole group of the seam receptor of the Peter scorpion tarsal joint observed with the electron microscope shown in FIGS. 4 and 5 and Peter observed with the electron microscope
  • the tips of both sides of the bionic seam 7 are designed to be semicircular according to the shape characteristics of the bionic seam in the scorpion seam receptor, as shown in FIG.
  • the tip of the semi-circular bionic joint can reduce the stress concentration phenomenon at the edge of the bionic joint and reduce the influence of the addition of the hole group on the rigidity of the micro-cantilever beam, so as to achieve a good detection effect. While reducing the impact on bandwidth.
  • the bionic hole group is symmetrically arranged on the left and right sides of the central axis of the silicon substrate, and the varistor on the two beams is U-shaped and respectively surrounds the two bionic hole groups.
  • the stress concentration phenomenon occurs in the area near the bionic hole group, resulting in a large varistor resistance around the bionic hole group, which makes the beam
  • a voltage signal is generated at the output end of the Wheatstone bridge formed by the varistor and the substrate varistor, and the voltage signal can reflect the stress condition of the cantilever beam.
  • the present disclosure imitates the bionic seam structure of the seam susceptor at the tarsal joint of Peter Scorpion. Photolithography of the seam structure on the micro-cantilever beam can effectively improve the detection sensitivity of the cantilever beam while ensuring a higher bandwidth.
  • the silicon substrate with a cantilever beam structure is designed as a T-shaped structure; the substrate varistor and electrode leads are laid out on the surface of the silicon substrate at the upper end of the T-shaped structure, The varistor on the beam and the bionic hole group are both laid out on the surface of the silicon substrate at the lower end of the T-shaped structure.
  • the length of the micro-cantilever beam disclosed in the present disclosure is 100-500 microns, the width is 50-500 microns, and the thickness is 10-100 microns.
  • Two bionic hole groups are etched on the micro-cantilever beam. Each bionic hole in the bionic hole group penetrates the silicon substrate. The bionic hole group is used as the stress concentration area. The two bionic hole groups are beams on the cantilever beam.
  • the central axis is arranged symmetrically left and right, the distance between the two bionic slot groups is 10-200 microns, the bionic slot near the substrate is 5-200 microns from the fixed end, the length of the bionic slot is 10-200 microns, and the aspect ratio of the bionic slot is 4 ⁇ 20, the distance between the bionic seams is 5-100 microns, and the tips of each side of each bionic seam are semicircular.
  • the varistor on the two beams is U-shaped and surrounds the bionic slot group on the two beams respectively.
  • the substrate varistor has the same specifications as the varistor on the beam.
  • the width of the varistor area is 5-50 microns and the thickness It is 2-20 microns, the varistor is 5-100 microns from the bionic hole group, and the substrate varistor is 100-500 microns from the varistor on the beam.
  • the four resistors are connected with electrode leads to form a Wheatstone bridge.
  • the length of the micro-cantilever structure is 450 ⁇ m, the width is 200 ⁇ m, and the thickness is 50 ⁇ m.
  • the distance between the two bionic hole groups is 60 ⁇ m, which is close to the fixed end. 10 micrometers from the fixed end; each hole group 3 contains three bionic seams 7, each bionic seam 7 is 40 micrometers long and 10 micrometers wide, and the spacing of each bionic seam 7 is the same, 10 micrometers.
  • the width of the varistor is 10 microns, and the lateral distance between the two varistor is 20 microns.
  • the distance between the varistor on the beam and the substrate varistor is 150 microns.
  • K is the normal elastic coefficient of the cantilever beam.
  • the size of K value is related to the size specification of the cantilever beam.
  • the normal elastic coefficient of the cantilever beam is reduced, so under the same external force, the deformation amount generated at the free end of the cantilever beam increases, resulting in the cantilever beam
  • the amount of change in the resistance value of the varistor increases, thereby improving the perceptual sensitivity of the present disclosure.
  • the varistor on the beam and the substrate varistor convert the displacement of the cantilever beam into a voltage signal through a Wheatstone bridge to output.
  • the micro-cantilever structure disclosed in the present disclosure is designed by designing a silicon substrate as a cantilever beam structure, and etching two bionic hole groups on the micro-cantilever, each bionic slot in the bionic hole group penetrates the silicon substrate, The bionic hole group is used as the stress concentration area.
  • the area near the bionic hole group is more sensitive to stress changes, which leads to a more drastic change in the resistance value of the varistor near the bionic hole group with the change of stress, in order to improve Sensitivity of detection;
  • the tips of the two sides of the bionic seam are semi-circular according to the shape characteristics of the bionic hole seam group in the seam receptor of the Peter scorpion tarsal joint, which can reduce the concentration of stress on the edge of the hole seam and reduce the structure of the hole seam.
  • the parameters of the analyzed cantilever beam with the slot structure are as follows
  • the above dimensions and specifications, the length, width and thickness of the cantilever beam without the slot structure are the same as those of the cantilever beam with the slot, apply the same downward surface pressure on the free ends of the two cantilever beams, the other end of the two cantilever beams Set to fixed end.
  • the cantilever beam described in the present disclosure generates stress concentration in the varistor setting area, and the stress value in the varistor area is about twice that of the cantilever beam without the slot structure. Therefore, setting the varistor element in the vicinity of the bionic hole group can effectively amplify the force information of the cantilever beam, so as to realize the detection of micro information (such as: force, displacement, vibration, acceleration).
  • the second embodiment provided by the present disclosure is a method for manufacturing a bionic micro-cantilever structure, as shown in FIG. 8, including:
  • Step S81 a silicon wafer is used as a substrate, and a silicon dioxide insulating layer is oxidized on the surface of the silicon wafer;
  • Step S82 lithographically pattern the substrate varistor and beam varistor on the silicon wafer, and fabricate the substrate varistor and beam varistor on the substrate varistor pattern area;
  • Step S83 lithographically pattern the varistor lead, use a metal sputtering process to sputter a metal film, and form a lead between the substrate varistor and the beam varistor after etching and stripping;
  • Step S84 a bionic hole group penetrating through the silicon wafer is etched on the silicon wafer;
  • Step S85 Ion etching is performed from the back of the silicon wafer to release the cantilever beam structure.
  • the manufacturing method includes the following steps:
  • micro-cantilever The manufacturing process and flow of the micro-cantilever in this disclosure are as follows:
  • a silicon wafer is used as the main material of the cantilever beam, and a silicon dioxide insulating layer of about 0.5 microns is oxidized on the surface of the silicon wafer.
  • the pattern of the varistor lead is lithographically formed, and a layer of metal thin film is sputtered by a metal sputtering process to form a lead between the varistor after photolithography, etching, and stripping.
  • the mask pattern of the cantilever beam and the two bionic hole groups is photolithographically formed on the front surface of the silicon wafer, and the silicon oxide layer is dry etched until the underlying silicon of the silicon wafer is exposed to form a micro cantilever beam containing the bionic hole groups Graphics.
  • Deep reactive ion etching of the silicon wafer is performed from the back of the silicon wafer to release the cantilever beam structure, and a micro cantilever beam is fabricated.
  • the third embodiment provided by the present disclosure is a piezoresistive sensor, which includes: a base and the bionic micro-cantilever structure provided on the base.
  • bionic micro-cantilever structure provided by the present disclosure can be applied to a piezoresistive sensor for sensing a pressure signal, and can achieve better detection effects.
  • the bionic micro-cantilever structure and pressure sensor provided by the present disclosure can be used in biochemical composition analysis, acceleration detection and object surface state detection, etc., and can be applied in the fields of environmental detection, medical diagnosis, aerospace military and other fields.
  • the present disclosure provides a bionic micro-cantilever structure, a method for manufacturing the same, and a piezoresistive sensor.
  • the micro-cantilever structure includes: a silicon substrate, a bionic hole group disposed in the silicon substrate, and a A beam varistor, a substrate varistor and an electrode lead on the upper surface of the silicon substrate; the bionic slit is bionic based on a scorpion slit susceptor; between the beam varistor and the substrate varistor
  • the Wheatstone bridge is formed by electrode leads.
  • the present disclosure is based on the mechanism of stress amplification of the seam receptor at the tarsal joint of Peter Scorpion, and at the same time, a micro-cantilever structure with ultra-sensitive micro-information is designed using micro-nano manufacturing technology.
  • the micro-cantilever structure provided by the present disclosure has the characteristics of high sensitivity, high detection accuracy, and ease of mass production.

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Abstract

A biomimetic microcantilever structure (1) and manufacturing method therefor, and a piezoresistive sensor. The biomimetic microcantilever structure (1) comprises: a silicon substrate (2) in the form of a cantilever structure, biomimetic slit groups (3) provided in the silicon substrate (2), and an on-cantilever varistor (4), a substrate varistor (5), and an electrode lead (6) provided on the upper surface of the silicon substrate (2). The two biomimetic slit groups (3) are symmetrically arranged on the left and right sides of the central axis of the silicon substrate (2). The biomimetic slit group (3) comprises at least one biomimetic slit (7). The biomimetic slit (7) is formed by mimicing the slit sense organs of scorpions. The on-cantilever varistor (4) and the substrate varistor (5) constitute a Wheatstone bridge by means of the electrode lead (6). The biomimetic microcantilever structure (1) capable of hypersensitively sensing microinformation is designed on the basis of the stress amplification principle of slit sense organs at tarsal joints of Heterometrus petersii by using micro-nano manufacturing technology, and has the characteristics of high sensitivity, high detection precision, and easy use in mass production.

Description

一种仿生微悬臂梁结构、其制造方法及压阻传感器Bionic micro-cantilever beam structure, manufacturing method thereof and piezoresistive sensor 技术领域Technical field
本公开涉及传感器制造技术领域,尤其涉及的是一种仿生微悬臂梁结构、其制造方法及压阻传感器。The present disclosure relates to the technical field of sensor manufacturing, in particular to a bionic micro-cantilever structure, a manufacturing method thereof, and a piezoresistive sensor.
背景技术Background technique
近年来,基于微悬臂梁结构的传感器已经成为微机电系统领域的研究热点。含有微悬臂梁结构的传感器具有结构轻巧,传感灵敏,分辨率高等特性,在加速度检测,质量检测,生化成分分析等方面具有广泛的应用。微悬臂梁结构作用机理是悬臂梁在外力作用下产生形变,形变量乘以悬臂梁法向弹性系数,从而得到悬臂梁所受外力大小。In recent years, sensors based on micro-cantilever structure have become a research hotspot in the field of micro-electromechanical systems. The sensor with micro cantilever structure has the characteristics of light structure, sensitive sensing, high resolution, etc. It has a wide range of applications in acceleration detection, quality detection, biochemical composition analysis, etc. The mechanism of micro cantilever beam structure is that the cantilever beam deforms under the action of external force, and the deformation variable is multiplied by the normal elastic coefficient of the cantilever beam, so as to obtain the magnitude of the external force received by the cantilever beam.
检测悬臂梁变形的电学方式有压电式、电容式和压阻式。其中压阻式通过在悬臂梁上设置对形变敏感的压敏电阻,当悬臂梁受力产生形变时,会导致梁上压敏电阻阻值产生变化,通过电桥的放大作用,将悬臂梁形变导致的电压变化放大,通过计算得到悬臂梁受力值。Electrical methods for detecting cantilever beam deformation are piezoelectric, capacitive, and piezoresistive. Among them, the piezoresistive type is provided with a varistor sensitive to deformation on the cantilever beam. When the cantilever beam is deformed by force, it will cause the resistance value of the varistor on the beam to change. Through the amplification of the bridge, the deformation of the cantilever beam will be caused. The voltage change is amplified, and the stress value of the cantilever beam is obtained through calculation.
微悬臂梁检测灵敏度取决于悬臂梁的几何尺寸,检测的带宽主要取决于悬臂梁结构的第一阶固有频率。灵敏度和带宽往往是一对矛盾的量,若从几何尺寸出发,比如增加悬臂梁的长度或者减小悬臂梁的厚度,则会提高悬臂梁的灵敏度,但是悬臂梁检测的带宽会随之减小。因此,采用传统提高悬臂梁检测灵敏度的方法不能保持悬臂梁足够的检测带宽。The detection sensitivity of the micro-cantilever depends on the geometry of the cantilever, and the detection bandwidth mainly depends on the first-order natural frequency of the cantilever structure. Sensitivity and bandwidth are often a contradictory quantity. If starting from the geometric dimensions, such as increasing the length of the cantilever beam or reducing the thickness of the cantilever beam, the sensitivity of the cantilever beam will be improved, but the bandwidth of the cantilever beam detection will be reduced accordingly . Therefore, the traditional method of improving the detection sensitivity of the cantilever beam cannot maintain sufficient detection bandwidth of the cantilever beam.
因此,现有技术还有待于进一步的改进。Therefore, the existing technology still needs further improvement.
发明内容Summary of the invention
本公开的目的在于为用户提供一种仿生微悬臂梁结构、其制造方法及压阻传感器,克服现有技术中微悬臂梁的检测灵敏度随着悬臂梁长度的增加或厚度的减小而增加,但检测带宽随着悬臂梁长度的增加或厚度的减小而减小的缺陷。The purpose of the present disclosure is to provide users with a bionic micro-cantilever structure, its manufacturing method and piezoresistive sensor, to overcome the detection sensitivity of the micro-cantilever in the prior art with the increase of the length of the cantilever or the decrease of the thickness, But the detection bandwidth decreases as the length of the cantilever increases or the thickness decreases.
本公开提供的第一实施例为一种仿生微悬臂梁结构,包括:呈悬臂梁结构的硅衬底、设置在所述硅衬底中的两个仿生孔缝组,以及设置在所述硅衬底上表面的梁上压敏电阻、衬底压敏电阻和电极引线;The first embodiment provided by the present disclosure is a bionic micro-cantilever structure, which includes: a silicon substrate with a cantilever beam structure, two bionic hole groups provided in the silicon substrate, and the silicon Varistor on the beam on the upper surface of the substrate, substrate varistor and electrode leads;
两个所述仿生孔缝组呈对称排列在所述硅衬底中心轴左右两侧;各个所述仿生孔缝组内包括:至少一条仿生缝;The two bionic hole groups are arranged symmetrically on the left and right sides of the central axis of the silicon substrate; each bionic hole group includes: at least one bionic slot;
所述仿生缝为基于蝎子缝感受器仿生而成;The bionic seam is bionic based on a scorpion seam receptor;
所述梁上压敏电阻与衬底压敏电阻之间通过电极引线构成惠斯通电桥。A Wheatstone bridge is formed between the varistor on the beam and the varistor on the substrate through electrode leads.
可选的,所述仿生孔缝组内的每一条仿生缝设置为贯穿所述硅衬底。Optionally, each bionic slit in the bionic hole slit group is arranged to penetrate the silicon substrate.
可选的,两个所述梁上压敏电阻呈U型分别对应包围两个所述仿生孔缝组。Optionally, the two varistors on the two beams are U-shaped and respectively surround the two bionic hole groups.
可选的,每条所述仿生缝的两侧尖端按照蝎子缝感受器内仿生缝的外形特征设计为半圆形。Optionally, the tips of both sides of each of the bionic seams are designed to be semi-circular according to the appearance characteristics of the bionic seams in the scorpion seam receptor.
可选的,所述呈悬臂梁结构的硅衬底为T型结构;所述衬底压敏电阻和电极引线布局在所述T型结构上端的硅衬底表面上,所述梁上压敏电阻与所述仿生孔缝组均布局在所述T型结构下端的硅衬底表面上。Optionally, the silicon substrate in a cantilever beam structure is a T-shaped structure; the substrate varistor and electrode leads are laid out on the surface of the silicon substrate at the upper end of the T-shaped structure, and the beam is pressure-sensitive The resistor and the bionic hole group are both laid out on the surface of the silicon substrate at the lower end of the T-shaped structure.
可选的,所述仿生缝长10~200微米,仿生缝的长宽比为4~20,仿生缝之间的距离为5~100微米。Optionally, the length of the bionic seam is 10 to 200 microns, the aspect ratio of the bionic seam is 4 to 20, and the distance between the bionic seams is 5 to 100 microns.
可选的,所述压敏电阻区域的宽度为5~50微米,厚度为2~20微米。Optionally, the width of the varistor region is 5-50 microns, and the thickness is 2-20 microns.
可选的,所述压敏电阻距离仿生孔缝组5~100微米,所述衬底压敏电阻与所述梁上压敏电阻相距100~500微米。Optionally, the varistor is 5 to 100 microns from the bionic slot group, and the substrate varistor is 100 to 500 microns from the varistor on the beam.
可选的,各个仿生缝之间相互平行排列。Optionally, the bionic seams are arranged parallel to each other.
可选的,各个所述仿生缝长度、长宽比以及仿生缝之间的距离均不相同。Optionally, the length, aspect ratio and distance between the bionic seams are different.
可选的,各个所述仿生缝长度、长宽比以及仿生缝之间的距离均相同。Optionally, the length, aspect ratio and distance between the bionic seams are the same.
本公开提供的第二实施例为一种仿生微悬臂梁结构的制造方法,其中,包括:The second embodiment provided by the present disclosure is a method for manufacturing a bionic micro-cantilever structure, which includes:
采用硅片作为衬底,在硅片表面氧化出一层二氧化硅绝缘层;Using silicon wafer as the substrate, a silicon dioxide insulating layer is oxidized on the surface of the silicon wafer;
在硅片上光刻出衬底压敏电阻和梁上压敏电阻的图形区域,并在所述衬底压敏电阻图形区域制作出衬底压敏电阻和梁上压敏电阻;Lithographically pattern the substrate varistor and beam varistor pattern on the silicon wafer, and fabricate the substrate varistor and beam varistor on the substrate varistor pattern area;
光刻出压敏电阻引线图形,用金属溅射工艺溅射一层金属薄膜,在腐蚀、去胶之后形成衬底压敏电阻与梁上压敏电阻之间的引线;Photoetching the varistor lead pattern, using a metal sputtering process to sputter a layer of metal film, and forming a lead between the substrate varistor and the beam varistor after etching and stripping;
在硅片上蚀刻出贯穿硅片的仿生孔缝组;Bionic hole group penetrating through the silicon wafer is etched on the silicon wafer;
从硅片背面进行离子刻蚀,释放出悬臂梁结构。Ion etching from the back of the silicon wafer releases the cantilever beam structure.
可选的,所述在硅片上蚀刻出贯穿硅片的仿生孔缝组的步骤包括:Optionally, the step of etching the bionic hole group through the silicon wafer on the silicon wafer includes:
在硅片正面光刻形成悬臂梁和两个仿生孔缝组的掩模图形,用干法刻蚀出仿生孔缝组。A mask pattern of the cantilever beam and two bionic hole groups is formed by photolithography on the front surface of the silicon wafer, and the bionic hole groups are etched by dry method.
可选的,所述从硅片背面进行离子刻蚀,释放出悬臂梁结构的步骤包括:Optionally, the step of ion etching from the back of the silicon wafer to release the cantilever beam structure includes:
从硅片背面进行硅片的深反应离子刻蚀,释放出悬臂梁结构。The deep reactive ion etching of the silicon wafer is performed from the back of the silicon wafer to release the cantilever beam structure.
本公开提供的第三实施例为一种压阻传感器,其中,包括:底座和设置在所述底座上的所述的仿生微悬臂梁结构。A third embodiment provided by the present disclosure is a piezoresistive sensor, which includes: a base and the bionic micro-cantilever structure provided on the base.
有益效果,本公开提供了一种仿生微悬臂梁结构、其制造方法及压阻传感器,所述仿生微悬臂梁结构包括:呈悬臂梁结构的硅衬底、设置在所述硅衬底中的仿生孔缝组,以及设置在所述硅衬底上表面的梁上压敏电阻、衬底压敏电阻和电极引线;所述仿生缝为基于蝎子缝感受器仿生而成;所述梁上压敏电阻与衬底压敏电阻之间通过电极引线构成惠斯通电桥。本公开基于彼得异蝎跗骨关节处缝感受器应力放大的机理,同时应用微纳制造技术设计出一种超敏感知微信息(力、位移、振动、加速度)的微悬臂梁结构。本公开提供的微悬臂梁结构具有灵敏度高、检测精度高、易于批量生产等特征。Beneficial effect, the present disclosure provides a bionic micro-cantilever structure, a manufacturing method thereof, and a piezoresistive sensor. The bionic micro-cantilever structure includes: a silicon substrate having a cantilever structure, and a silicon substrate disposed in the silicon substrate Bionic hole slit group, and beam varistor, substrate varistor and electrode lead provided on the upper surface of the silicon substrate; the bionic slit is bionic based on a scorpion slit susceptor; the beam is pressure sensitive A Wheatstone bridge is formed between the resistor and the substrate varistor through electrode leads. The present disclosure is based on the mechanism of stress amplification of seam receptors in the tarsal joint of Peter Scorpion, and at the same time, a micro-cantilever structure with ultra-sensitive micro-information (force, displacement, vibration, acceleration) is designed using micro-nano manufacturing technology. The micro-cantilever structure provided by the present disclosure has the characteristics of high sensitivity, high detection accuracy, and ease of mass production.
附图说明BRIEF DESCRIPTION
图1是本公开提供的所述仿生微悬臂梁结构的立体图;1 is a perspective view of the bionic micro-cantilever beam structure provided by the present disclosure;
图2是本公开所提供的所述仿生微悬臂梁结构中衬底压敏电阻和梁上压敏电阻由电极引线连接形成惠斯通电路的结构图;2 is a structural diagram of a Wheatstone circuit formed by connecting a substrate varistor and a beam varistor on the beam in the bionic micro-cantilever structure provided by the present disclosure;
图3是惠斯通电路的电路原理图;Figure 3 is a circuit diagram of Wheatstone circuit;
图4为电子显微镜观察到的彼得异蝎跗骨关节处缝感受器的孔缝组分布图;4 is a distribution diagram of the pore group of the susceptor at the tarsal joint of Peter scorpion observed by electron microscope;
图5为电子显微镜观察到的彼得异蝎跗骨关节处缝感受器内单个孔缝尖端形状图;Figure 5 is the shape of the tip of a single hole in the seam receptor of the tarsal joint of Peter scorpion observed by electron microscope;
图6为悬臂梁受力形变示意图;Figure 6 is a schematic diagram of the deformation of the cantilever beam;
图7为有限元分析软件ABAQUS对本公开中悬臂梁和不含孔缝结构的悬臂梁受力分析结果图;7 is a diagram of the finite element analysis software ABAQUS for the analysis results of the stress of the cantilever beam and the cantilever beam without the gap structure in the present disclosure;
图8是本公开提供的所述仿生微悬臂梁结构的制造方法的步骤流程图。FIG. 8 is a flowchart of steps of a method for manufacturing the bionic micro-cantilever structure provided by the present disclosure.
具体实施方式detailed description
为使本公开的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本公开进一步详细说明。应当理解,此处所描述的具体实施例仅仅用于解释本公开,并不用于限定本公开。In order to make the purpose, technical solutions and advantages of the disclosure more clear and unambiguous, the disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure and are not intended to limit the present disclosure.
实施例1Example 1
本公开提供的第一实施例为一种仿生微悬臂梁结构1,如图1所示,包括:呈悬臂 梁结构的硅衬底2、设置在所述硅衬底2中的两个仿生孔缝组3,以及设置在所述硅衬底2上表面的梁上压敏电阻4、衬底压敏电阻5和电极引线6;The first embodiment provided by the present disclosure is a bionic micro-cantilever structure 1, as shown in FIG. 1, comprising: a silicon substrate 2 in a cantilever structure, and two bionic holes provided in the silicon substrate 2 Slit group 3, and the varistor 4, beam varistor 5 and electrode lead 6 provided on the upper surface of the silicon substrate 2;
所述仿生孔缝组3内的每一条仿生缝7设置为贯穿所述硅衬底2,且两个所述仿生孔缝组3呈对称排列在所述硅衬底中心轴左右两侧;各个所述仿生孔缝组3内包括:至少一条仿生缝7;各个仿生缝7之间相互平行;Each bionic slit 7 in the bionic hole group 3 is arranged to penetrate the silicon substrate 2, and the two bionic hole groups 3 are arranged symmetrically on the left and right sides of the central axis of the silicon substrate; The bionic hole slit group 3 includes: at least one bionic slit 7; each bionic slit 7 is parallel to each other;
所述仿生缝7为基于蝎子缝感受器仿生而成;The bionic seam 7 is bionic based on a scorpion seam receptor;
所述梁上压敏电阻4与衬底压敏电阻5之间通过电极引线6构成惠斯通电桥。A Wheatstone bridge is formed between the varistor 4 on the beam and the varistor 5 of the substrate through electrode leads 6.
具体的,如图1所示,本公开所提供的仿生微悬臂梁结构,使用硅材料作为衬底,将硅片设计成悬臂梁结构,并在悬臂梁结构的硅衬底上表面上分别布局仿生孔缝组和由四个等同的压敏电阻组成的惠斯通电桥。Specifically, as shown in FIG. 1, the bionic micro-cantilever structure provided by the present disclosure uses silicon material as a substrate, designs the silicon wafer as a cantilever structure, and lays out on the upper surface of the silicon substrate of the cantilever structure respectively Bionic hole group and Wheatstone bridge composed of four equivalent varistor.
惠斯通电桥的连线方式如图2所示,惠斯通电桥的电路原理如图3所示。其中Vd为输入电压,V1与V2为电压输出端。两个梁上压敏电阻分别为R1和R2,两个梁下压敏电阻分别为R3和R4;R1的一端连接Vd,R4的一端连接Vd,即R4连接Vd的一端与R1串联;R1的另一端与R3的一端串联,且从R1和R3的连线上引出一端为电压V1的输出端;R4的另一端与R2的一端串联,且从R4和R2的连线上引出一端为电压V2的输出端;R2的另一端接地,R3的另一端接地,即R2的另一端与R3的另一端串联接地。The connection method of the Wheatstone bridge is shown in Figure 2, and the circuit principle of the Wheatstone bridge is shown in Figure 3. Among them Vd is the input voltage, V1 and V2 are the voltage output terminal. The varistor on the two beams are R1 and R2, and the varistor under the two beams are R3 and R4; one end of R1 is connected to Vd, one end of R4 is connected to Vd, that is, one end of R4 connected to Vd is connected in series with R1; The other end is connected in series with one end of R3, and one end drawn from the connection of R1 and R3 is the output end of voltage V1; the other end of R4 is connected in series with one end of R2, and one end is drawn from the connection of R4 and R2 is voltage V2 The output end of R2; the other end of R2 is grounded, the other end of R3 is grounded, that is, the other end of R2 is connected in series with the other end of R3.
由于四个压敏元件的制作工艺以及参数完全相同,因此四个压敏元件的阻值全部相同,当梁没有形变时,惠斯通电桥内的四个电阻阻值相同,此时输出端V1与V2之间没有电压输出。当梁受力产生形变时,位于梁上的两个压敏元件的电阻产生变化,导致输出端V1与V2之间的电压产生变化,通过这两个输出端的输出电压差,就可以得到梁形变转换到的电压信号,进而反映悬臂梁的受力情况。惠斯通电桥的输出满足下列关系式:Because the manufacturing process and parameters of the four pressure-sensitive elements are exactly the same, the resistance values of the four pressure-sensitive elements are all the same. When the beam is not deformed, the resistance values of the four resistors in the Wheatstone bridge are the same. At this time, the output terminal V1 There is no voltage output from V2. When the beam is deformed by the force, the resistance of the two pressure-sensitive elements on the beam changes, resulting in a change in the voltage between the output terminals V1 and V2. Through the difference between the output voltages of the two output terminals, the beam deformation can be converted to The voltage signal in turn reflects the stress of the cantilever. The output of the Wheatstone bridge meets the following relationship:
Figure PCTCN2019113172-appb-000001
Figure PCTCN2019113172-appb-000001
Figure PCTCN2019113172-appb-000002
Figure PCTCN2019113172-appb-000002
式中V d为输入电压,输出电压V OUT满足下列关系: Where V d is the input voltage, and the output voltage V OUT satisfies the following relationship:
Figure PCTCN2019113172-appb-000003
Figure PCTCN2019113172-appb-000003
设悬臂梁未形变时四个电阻值相等都为R,此时输出电压V OUT为0。当悬臂梁形变时,梁上压敏电阻阻值变化,设梁上压敏电阻变化量相等,阻值为R+ΔR,则此时输出电压V OUT为: When the cantilever beam is not deformed, the four resistance values are equal to R, and the output voltage V OUT is 0 at this time. When the cantilever beam is deformed, the resistance value of the varistor on the beam changes. If the change amount of the varistor on the beam is equal and the resistance value is R+ΔR, then the output voltage V OUT is:
Figure PCTCN2019113172-appb-000004
Figure PCTCN2019113172-appb-000004
进一步的,每个仿生孔缝组内至少包含一条仿生缝7,各个仿生缝7之间平行排列。较佳的,每个仿生孔缝组内包含2-10条仿生缝,仿生缝7之间间距10-100微米,也可以设置仿生缝7之间间距相等,也可以设置仿生缝7之间的间距不相同。各个所述仿生缝长度、长宽比也可以设置为相同也可以设置为不相同。Further, each bionic hole slit group contains at least one bionic slit 7, and each bionic slit 7 is arranged in parallel. Preferably, each bionic hole seam group contains 2-10 bionic seams, the spacing between the bionic seams 7 is 10-100 microns, the spacing between the bionic seams 7 can also be set to be equal, or between the bionic seams 7 can be set The spacing is not the same. The length and the aspect ratio of each bionic seam may be set to be the same or different.
所述仿生缝7为基于蝎子缝感受器仿生而成;结合图4和图5中所示电子显微镜观察到的彼得异蝎跗骨关节处缝感受器的孔缝组分布图和电子显微镜观察到的彼得异蝎跗骨关节处缝感受器内单个孔缝尖端形状图,本公开中将所述仿生缝7的两侧尖端按照蝎子缝感受器内仿生缝的外形特征设计为半圆形,如图4所示,当微悬臂梁受力形变时,半圆形仿生缝尖端可以减小在仿生缝边缘的应力集中现象,减小孔缝组的加入对微悬臂梁刚度的影响,以满足在取得很好的检测效果的同时减少对带宽的影响。The bionic seam 7 is bionic based on the scorpion seam receptor; combined with the distribution map of the hole group of the seam receptor of the Peter scorpion tarsal joint observed with the electron microscope shown in FIGS. 4 and 5 and Peter observed with the electron microscope The shape of the tip of a single hole in the seam receptor of the scorpion tarsal joint. In this disclosure, the tips of both sides of the bionic seam 7 are designed to be semicircular according to the shape characteristics of the bionic seam in the scorpion seam receptor, as shown in FIG. 4 When the micro-cantilever beam is deformed by force, the tip of the semi-circular bionic joint can reduce the stress concentration phenomenon at the edge of the bionic joint and reduce the influence of the addition of the hole group on the rigidity of the micro-cantilever beam, so as to achieve a good detection effect. While reducing the impact on bandwidth.
具体的,所述仿生孔缝组在硅衬底中心轴左右两侧呈对称排列,且两个所述梁上压敏电阻呈U型分别对应包围两个所述仿生孔缝组。当悬臂梁受力产生形变时,由于梁上仿生孔缝组的存在使仿生孔缝组附近区域产生应力集中现象,导致位于仿生孔缝组周围的梁上压敏电阻阻值变大,从而使梁上压敏电阻与衬底压敏电阻构成的惠斯通电桥的输出端产生电压信号,通过此电压信号可以反映出悬臂梁的受力情况。本公开仿照彼得异蝎跗骨关节处缝感受器的仿生缝结构,在微悬臂梁上光刻孔缝结构,能够有效地提高悬臂梁检测灵敏度,同时保证较高的带宽。Specifically, the bionic hole group is symmetrically arranged on the left and right sides of the central axis of the silicon substrate, and the varistor on the two beams is U-shaped and respectively surrounds the two bionic hole groups. When the cantilever beam is deformed by force, due to the existence of the bionic hole group on the beam, the stress concentration phenomenon occurs in the area near the bionic hole group, resulting in a large varistor resistance around the bionic hole group, which makes the beam A voltage signal is generated at the output end of the Wheatstone bridge formed by the varistor and the substrate varistor, and the voltage signal can reflect the stress condition of the cantilever beam. The present disclosure imitates the bionic seam structure of the seam susceptor at the tarsal joint of Peter Scorpion. Photolithography of the seam structure on the micro-cantilever beam can effectively improve the detection sensitivity of the cantilever beam while ensuring a higher bandwidth.
为了取得较佳的检测效果,将所述呈悬臂梁结构的硅衬底设计为T型结构;所述衬底压敏电阻和电极引线布局在所述T型结构上端的硅衬底表面上,所述梁上压敏电阻与所述仿生孔缝组均布局在所述T型结构下端的硅衬底表面上。In order to obtain a better detection effect, the silicon substrate with a cantilever beam structure is designed as a T-shaped structure; the substrate varistor and electrode leads are laid out on the surface of the silicon substrate at the upper end of the T-shaped structure, The varistor on the beam and the bionic hole group are both laid out on the surface of the silicon substrate at the lower end of the T-shaped structure.
本公开所述的微悬臂梁的长度为100~500微米,宽度为50~500微米,厚度为10~100微米。在微悬臂梁上刻蚀出两个仿生孔缝组,仿生孔缝组内的各个仿生缝贯穿硅衬底,仿生孔缝组作为应力集中区域,两个仿生孔缝组在悬臂梁上以梁中心轴左右对称排列, 两个仿生孔缝组之间相距10~200微米,靠近衬底的仿生缝距离固定端5~200微米,仿生缝长10~200微米,仿生缝的长宽比为4~20,仿生缝之间的距离为5~100微米,每一条仿生缝两侧尖端为半圆形。两个梁上压敏电阻呈U形分别包围两个梁上仿生孔缝组,衬底压敏电阻与梁上压敏电阻具有相同的规格,压敏电阻区域的宽度为5~50微米,厚度为2~20微米,压敏电阻距离仿生孔缝组5~100微米,衬底压敏电阻与梁上压敏电阻相距100~500微米。四个电阻之间用电极引线连接,共同构成惠斯通电桥。The length of the micro-cantilever beam disclosed in the present disclosure is 100-500 microns, the width is 50-500 microns, and the thickness is 10-100 microns. Two bionic hole groups are etched on the micro-cantilever beam. Each bionic hole in the bionic hole group penetrates the silicon substrate. The bionic hole group is used as the stress concentration area. The two bionic hole groups are beams on the cantilever beam. The central axis is arranged symmetrically left and right, the distance between the two bionic slot groups is 10-200 microns, the bionic slot near the substrate is 5-200 microns from the fixed end, the length of the bionic slot is 10-200 microns, and the aspect ratio of the bionic slot is 4 ~20, the distance between the bionic seams is 5-100 microns, and the tips of each side of each bionic seam are semicircular. The varistor on the two beams is U-shaped and surrounds the bionic slot group on the two beams respectively. The substrate varistor has the same specifications as the varistor on the beam. The width of the varistor area is 5-50 microns and the thickness It is 2-20 microns, the varistor is 5-100 microns from the bionic hole group, and the substrate varistor is 100-500 microns from the varistor on the beam. The four resistors are connected with electrode leads to form a Wheatstone bridge.
较佳的,如图1所示,将所述微悬臂梁结构的长度为450微米,宽度为200微米,厚度为50微米,两个仿生孔缝组之间相距60微米,靠近固定端的仿生缝距离固定端10微米;每个孔缝组3内包含三条仿生缝7,每条仿生缝7长40微米,宽10微米,每条仿生缝7的间距相同,都为10微米。压敏电阻宽度为10微米,两个压敏电阻横向间距为20微米。梁上压敏电阻与衬底压敏电阻间距150微米。Preferably, as shown in FIG. 1, the length of the micro-cantilever structure is 450 μm, the width is 200 μm, and the thickness is 50 μm. The distance between the two bionic hole groups is 60 μm, which is close to the fixed end. 10 micrometers from the fixed end; each hole group 3 contains three bionic seams 7, each bionic seam 7 is 40 micrometers long and 10 micrometers wide, and the spacing of each bionic seam 7 is the same, 10 micrometers. The width of the varistor is 10 microns, and the lateral distance between the two varistor is 20 microns. The distance between the varistor on the beam and the substrate varistor is 150 microns.
本公开所提供的微悬臂梁结构的工作过程和原理:The working process and principle of the micro-cantilever structure provided by the present disclosure:
图6所示,当悬臂梁自由端受力F时,悬臂梁自由端产生形变d,悬臂梁受力F与形变d之间的关系满足胡克定律:As shown in Figure 6, when the free end of the cantilever beam is subjected to a force F, the free end of the cantilever beam produces a deformation d, and the relationship between the force F of the cantilever beam and the deformation d satisfies Hooke's law:
F=Kd        (5)F = Kd (5)
其中K为悬臂梁法向弹性系数。K值的大小与悬臂梁的尺寸规格有关。在本公开中,由于两个仿生孔缝组的存在,导致悬臂梁的法向弹性系数减小,因此在施加同样的外力的条件下,悬臂梁自由端产生的形变量增加,导致位于悬臂梁上的压敏电阻阻值变化量增加,从而提高了本公开的感知灵敏度。梁上压敏电阻和衬底压敏电阻通过惠斯通电桥,将悬臂梁的位移情况转换为电压信号进行输出。Where K is the normal elastic coefficient of the cantilever beam. The size of K value is related to the size specification of the cantilever beam. In this disclosure, due to the existence of two bionic slot groups, the normal elastic coefficient of the cantilever beam is reduced, so under the same external force, the deformation amount generated at the free end of the cantilever beam increases, resulting in the cantilever beam The amount of change in the resistance value of the varistor increases, thereby improving the perceptual sensitivity of the present disclosure. The varistor on the beam and the substrate varistor convert the displacement of the cantilever beam into a voltage signal through a Wheatstone bridge to output.
本公开所公开的微悬臂梁结构通过将硅衬底设计成悬臂梁结构,并在微悬臂梁上刻蚀出两个仿生孔缝组,仿生孔缝组内的各个仿生缝贯穿硅衬底,仿生孔缝组作为应力集中区域。由于仿生孔缝组的应力集中效应,使仿生孔缝组附近的区域对应力变化更加敏感,从而导致仿生孔缝组附近的压敏电阻阻值随应力变化出现更加剧烈的变化,以此来提高检测灵敏度;仿生缝两侧尖端按照彼得异蝎跗骨关节处的缝感受器内仿生孔缝组的外形特征仿生设计为半圆形,可以减小应力在孔缝边缘的集中,减小孔缝结构的加入对悬臂梁刚度的影响,从而满足悬臂梁在提高灵敏度同时保证带宽的要求。The micro-cantilever structure disclosed in the present disclosure is designed by designing a silicon substrate as a cantilever beam structure, and etching two bionic hole groups on the micro-cantilever, each bionic slot in the bionic hole group penetrates the silicon substrate, The bionic hole group is used as the stress concentration area. Due to the stress concentration effect of the bionic hole group, the area near the bionic hole group is more sensitive to stress changes, which leads to a more drastic change in the resistance value of the varistor near the bionic hole group with the change of stress, in order to improve Sensitivity of detection; the tips of the two sides of the bionic seam are semi-circular according to the shape characteristics of the bionic hole seam group in the seam receptor of the Peter scorpion tarsal joint, which can reduce the concentration of stress on the edge of the hole seam and reduce the structure of the hole seam The effect of the addition of on the rigidity of the cantilever beam meets the requirements of the cantilever beam to improve the sensitivity while ensuring the bandwidth.
如图7所示,是有限元分析软件ABAQUS对本公开所述的微悬臂梁和不含孔缝结构的微悬臂梁进行受力分析的结果图,所分析的含有孔缝结构的悬臂梁参数如上述尺寸规格,不含有孔缝结构的悬臂梁的长宽和厚度与含有孔缝的悬臂梁相同,在两个悬臂梁 自由端施加同样的向下的面压力,将两个悬臂梁的另一端设置为固定端。从分析结果可以发现,本公开所述的悬臂梁在压敏电阻设置区域产生了应力集中的情况,压敏电阻区域的应力数值约是不含孔缝结构悬臂梁的两倍。因此在仿生孔缝组附近区域设置压敏电阻元件可以有效放大悬臂梁的受力信息,从而实现对微信息(例如:力、位移、振动、加速度)的检测。As shown in FIG. 7, it is the result of the stress analysis of the finite element analysis software ABAQUS on the micro-cantilever beam and the micro-cantilever beam without the slot structure described in this disclosure. The parameters of the analyzed cantilever beam with the slot structure are as follows The above dimensions and specifications, the length, width and thickness of the cantilever beam without the slot structure are the same as those of the cantilever beam with the slot, apply the same downward surface pressure on the free ends of the two cantilever beams, the other end of the two cantilever beams Set to fixed end. From the analysis results, it can be found that the cantilever beam described in the present disclosure generates stress concentration in the varistor setting area, and the stress value in the varistor area is about twice that of the cantilever beam without the slot structure. Therefore, setting the varistor element in the vicinity of the bionic hole group can effectively amplify the force information of the cantilever beam, so as to realize the detection of micro information (such as: force, displacement, vibration, acceleration).
实施例2Example 2
本公开提供的第二实施例为一种仿生微悬臂梁结构的制造方法,如图8所述,包括:The second embodiment provided by the present disclosure is a method for manufacturing a bionic micro-cantilever structure, as shown in FIG. 8, including:
步骤S81、采用硅片作为衬底,在硅片表面氧化出一层二氧化硅绝缘层;Step S81, a silicon wafer is used as a substrate, and a silicon dioxide insulating layer is oxidized on the surface of the silicon wafer;
步骤S82、在硅片上光刻出衬底压敏电阻和梁上压敏电阻的图形区域,并在所述衬底压敏电阻图形区域制作出衬底压敏电阻和梁上压敏电阻;Step S82: lithographically pattern the substrate varistor and beam varistor on the silicon wafer, and fabricate the substrate varistor and beam varistor on the substrate varistor pattern area;
步骤S83、光刻出压敏电阻引线图形,用金属溅射工艺溅射一层金属薄膜,在腐蚀、去胶之后形成衬底压敏电阻与梁上压敏电阻之间的引线;Step S83: lithographically pattern the varistor lead, use a metal sputtering process to sputter a metal film, and form a lead between the substrate varistor and the beam varistor after etching and stripping;
步骤S84、在硅片上蚀刻出贯穿硅片的仿生孔缝组;Step S84, a bionic hole group penetrating through the silicon wafer is etched on the silicon wafer;
步骤S85、从硅片背面进行离子刻蚀,释放出悬臂梁结构。Step S85: Ion etching is performed from the back of the silicon wafer to release the cantilever beam structure.
在具体应用过程中,所述制造方法包括以下步骤:In a specific application process, the manufacturing method includes the following steps:
本公开中微悬臂梁的制作工艺和流程如下:The manufacturing process and flow of the micro-cantilever in this disclosure are as follows:
(1)采用硅片作为悬臂梁主体材料,在硅片表面氧化一层约0.5微米的二氧化硅绝缘层。(1) A silicon wafer is used as the main material of the cantilever beam, and a silicon dioxide insulating layer of about 0.5 microns is oxidized on the surface of the silicon wafer.
(2)在硅片上涂抹光刻胶,光刻出压敏电阻图形,用氢氟酸腐蚀掉压敏电阻区域内的二氧化硅。(2) Apply photoresist on the silicon wafer to lithographically pattern the varistor, and use hydrofluoric acid to etch away the silicon dioxide in the varistor area.
(3)用光刻胶和二氧化硅做掩模,向硅片注入硼离子,在压敏电阻区域制作厚度约为1.5微米的压敏电阻。(3) Using photoresist and silicon dioxide as masks, implant boron ions into the silicon wafer to make a varistor with a thickness of about 1.5 microns in the varistor area.
(4)光刻出压敏电阻引线图形,用金属溅射工艺溅射一层金属薄膜,在光刻、腐蚀、去胶之后形成压敏电阻之间的引线。(4) The pattern of the varistor lead is lithographically formed, and a layer of metal thin film is sputtered by a metal sputtering process to form a lead between the varistor after photolithography, etching, and stripping.
(5)在硅片正面光刻形成悬臂梁和两个仿生孔缝组的掩模图形,用干法刻蚀氧化硅层直至露出硅片的底层硅,形成含有仿生孔缝组的微悬臂梁图形。(5) The mask pattern of the cantilever beam and the two bionic hole groups is photolithographically formed on the front surface of the silicon wafer, and the silicon oxide layer is dry etched until the underlying silicon of the silicon wafer is exposed to form a micro cantilever beam containing the bionic hole groups Graphics.
(6)从硅片背面进行硅片的深反应离子刻蚀,释放出悬臂梁结构,制作出微悬臂梁。(6) Deep reactive ion etching of the silicon wafer is performed from the back of the silicon wafer to release the cantilever beam structure, and a micro cantilever beam is fabricated.
实施例3Example 3
本公开提供的第三实施例为一种压阻传感器,其中,包括:底座和设置在所述底座 上的所述的仿生微悬臂梁结构。The third embodiment provided by the present disclosure is a piezoresistive sensor, which includes: a base and the bionic micro-cantilever structure provided on the base.
可以想到的是,本公开所提供的仿生微悬臂梁结构可以应用在压阻传感器上,用于感知压力信号,并且可以取得较佳的检测效果。It is conceivable that the bionic micro-cantilever structure provided by the present disclosure can be applied to a piezoresistive sensor for sensing a pressure signal, and can achieve better detection effects.
本公开所提供的仿生微悬臂梁结构及压力传感器可用于生化成分分析,加速度检测及物体表面状态检测等方面,在环境检测、医疗诊断,航天军事等领域均可应用。The bionic micro-cantilever structure and pressure sensor provided by the present disclosure can be used in biochemical composition analysis, acceleration detection and object surface state detection, etc., and can be applied in the fields of environmental detection, medical diagnosis, aerospace military and other fields.
本公开提供了一种仿生微悬臂梁结构、其制造方法及压阻传感器,所述微悬臂梁结构包括:硅衬底,设置在所述硅衬底中的仿生孔缝组,以及设置在所述硅衬底上表面的梁上压敏电阻、衬底压敏电阻和电极引线;所述仿生缝为基于蝎子缝感受器仿生而成;所述梁上压敏电阻与衬底压敏电阻之间通过电极引线构成惠斯通电桥。本公开基于彼得异蝎跗骨关节处缝感受器应力放大的机理,同时应用微纳制造技术设计出一种超敏感知微信息的微悬臂梁结构。本公开提供的微悬臂梁结构具有灵敏度高、检测精度高、易于批量生产等特征。The present disclosure provides a bionic micro-cantilever structure, a method for manufacturing the same, and a piezoresistive sensor. The micro-cantilever structure includes: a silicon substrate, a bionic hole group disposed in the silicon substrate, and a A beam varistor, a substrate varistor and an electrode lead on the upper surface of the silicon substrate; the bionic slit is bionic based on a scorpion slit susceptor; between the beam varistor and the substrate varistor The Wheatstone bridge is formed by electrode leads. The present disclosure is based on the mechanism of stress amplification of the seam receptor at the tarsal joint of Peter Scorpion, and at the same time, a micro-cantilever structure with ultra-sensitive micro-information is designed using micro-nano manufacturing technology. The micro-cantilever structure provided by the present disclosure has the characteristics of high sensitivity, high detection accuracy, and ease of mass production.
可以理解的是,对本领域普通技术人员来说,可以根据本公开的技术方案及其发明构思加以等同替换或改变,而所有这些改变或替换都应属于本公开所附的权利要求的保护范围。It can be understood that, for those of ordinary skill in the art, equivalent replacements or changes can be made according to the technical solutions and inventive concepts of the present disclosure, and all such changes or replacements should fall within the protection scope of the claims appended to the present disclosure.

Claims (15)

  1. 一种仿生微悬臂梁结构,其特征在于,包括:呈悬臂梁结构的硅衬底、设置在所述硅衬底中的两个仿生孔缝组,以及设置在所述硅衬底上表面的梁上压敏电阻、衬底压敏电阻和电极引线;A bionic micro-cantilever structure is characterized by comprising: a silicon substrate with a cantilever structure, two bionic hole groups provided in the silicon substrate, and a silicon substrate provided on the upper surface of the silicon substrate Varistor on the beam, substrate varistor and electrode lead;
    两个所述仿生孔缝组呈对称排列在所述硅衬底中心轴左右两侧;各个所述仿生孔缝组内包括:至少一条仿生缝;The two bionic hole groups are arranged symmetrically on the left and right sides of the central axis of the silicon substrate; each bionic hole group includes: at least one bionic slot;
    所述仿生缝为基于蝎子缝感受器仿生而成;The bionic seam is bionic based on a scorpion seam receptor;
    所述梁上压敏电阻与衬底压敏电阻之间通过电极引线构成惠斯通电桥。A Wheatstone bridge is formed between the varistor on the beam and the varistor on the substrate through electrode leads.
  2. 根据权利要求1所述的仿生微悬臂梁结构,其特征在于,所述仿生孔缝组内的每一条仿生缝设置为贯穿所述硅衬底。The bionic micro-cantilever structure according to claim 1, wherein each bionic slit in the bionic hole group is arranged to penetrate the silicon substrate.
  3. 根据权利要求1所述的仿生微悬臂梁结构,其特征在于,两个所述梁上压敏电阻呈U型分别对应包围两个所述仿生孔缝组。The bionic micro-cantilever beam structure according to claim 1, wherein the varistor on the two beams is U-shaped and respectively surrounds the two bionic hole groups.
  4. 根据权利要求3所述的仿生微悬臂梁结构,其特征在于,每条所述仿生缝的两侧尖端按照蝎子缝感受器内仿生缝的外形特征设计为半圆形。The bionic micro-cantilever structure according to claim 3, characterized in that the tips on both sides of each of the bionic seams are designed to be semi-circular according to the shape characteristics of the bionic seams in the scorpion seam receptor.
  5. 根据权利要求4所述的仿生微悬臂梁结构,其特征在于,所述呈悬臂梁结构的硅衬底为T型结构;所述衬底压敏电阻和电极引线布局在所述T型结构上端的硅衬底表面上,所述梁上压敏电阻与所述仿生孔缝组均布局在所述T型结构下端的硅衬底表面上。The bionic micro-cantilever structure according to claim 4, wherein the silicon substrate in the cantilever structure is a T-shaped structure; the substrate varistor and electrode leads are arranged on the upper end of the T-shaped structure On the surface of the silicon substrate, the varistor on the beam and the bionic hole group are both laid out on the surface of the silicon substrate at the lower end of the T-shaped structure.
  6. 根据权利要求1-5任一项所述的仿生微悬臂梁结构,其特征在于,所述仿生缝长10~200微米,仿生缝的长宽比为4~20,仿生缝之间的距离为5~100微米。The bionic micro-cantilever structure according to any one of claims 1-5, wherein the bionic seam is 10 to 200 microns long, the bionic seam has an aspect ratio of 4 to 20, and the distance between the bionic seams is 5 to 100 microns.
  7. 根据权利要求1-5任一项所述的仿生微悬臂梁结构,其特征在于,所述压敏电阻区域的宽度为5~50微米,厚度为2~20微米。The bionic micro-cantilever structure according to any one of claims 1-5, wherein the width of the varistor region is 5-50 microns, and the thickness is 2-20 microns.
  8. 根据权利要求1-5任一项所述的仿生微悬臂梁结构,其特征在于,所述压敏电阻距离仿生孔缝组5~100微米,所述衬底压敏电阻与所述梁上压敏电阻相距100~500微米。The bionic micro-cantilever beam structure according to any one of claims 1 to 5, characterized in that the varistor is 5 to 100 microns from the bionic hole group, and the substrate varistor is pressed against the beam The varistors are 100 to 500 microns apart.
  9. 根据权利要求1-4任一项所述的仿生微悬臂梁结构,其特征在于,各个仿生缝之间相互平行排列。The bionic micro-cantilever structure according to any one of claims 1-4, wherein the bionic slits are arranged parallel to each other.
  10. 根据权利要求9所述的仿生微悬臂梁结构,其特征在于,各个所述仿生缝长度、长宽比以及仿生缝之间的距离均不相同。The bionic micro-cantilever beam structure according to claim 9, wherein the length, aspect ratio and distance between the bionic slits are different.
  11. 根据权利要求9所述的仿生微悬臂梁结构,其特征在于,各个所述仿生缝长度、长宽比以及仿生缝之间的距离均相同。The bionic micro-cantilever structure according to claim 9, characterized in that each of the bionic slits has the same length, aspect ratio and distance between the bionic slits.
  12. 一种仿生微悬臂梁结构的制造方法,其特征在于,包括:A method for manufacturing a bionic micro-cantilever beam structure is characterized in that it includes:
    采用硅片作为衬底,在硅片表面氧化出一层二氧化硅绝缘层;Using silicon wafer as the substrate, a silicon dioxide insulating layer is oxidized on the surface of the silicon wafer;
    在硅片上光刻出衬底压敏电阻和梁上压敏电阻的图形区域,并在所述衬底压敏电阻图形区域制作出衬底压敏电阻和梁上压敏电阻;Lithographically pattern the substrate varistor and beam varistor pattern on the silicon wafer, and fabricate the substrate varistor and beam varistor on the substrate varistor pattern area;
    光刻出压敏电阻引线图形,用金属溅射工艺溅射一层金属薄膜,在腐蚀、去胶之后形成衬底压敏电阻与梁上压敏电阻之间的引线;Photoetching the varistor lead pattern, using a metal sputtering process to sputter a layer of metal film, and forming a lead between the substrate varistor and the beam varistor after etching and stripping
    在硅片上蚀刻出贯穿硅片的仿生孔缝组;Bionic hole group penetrating through the silicon wafer is etched on the silicon wafer;
    从硅片背面进行离子刻蚀,释放出悬臂梁结构。Ion etching from the back of the silicon wafer releases the cantilever beam structure.
  13. 根据权利要求12所述的仿生微悬臂梁结构的制造方法,其特征在于,所述在硅片上蚀刻出贯穿硅片的仿生孔缝组的步骤包括:The method for manufacturing a bionic micro-cantilever structure according to claim 12, wherein the step of etching a bionic hole group penetrating through the silicon wafer on the silicon wafer includes:
    在硅片正面光刻形成悬臂梁和两个仿生孔缝组的掩模图形,用干法刻蚀出仿生孔缝组。A mask pattern of the cantilever beam and two bionic hole groups is formed by photolithography on the front surface of the silicon wafer, and the bionic hole groups are etched by dry method.
  14. 根据权利要求12所述的仿生微悬臂梁结构的制造方法,其特征在于,所述从硅片背面进行离子刻蚀,释放出悬臂梁结构的步骤包括:The method for manufacturing a bionic micro-cantilever structure according to claim 12, wherein the step of ion-etching from the back of the silicon wafer to release the cantilever structure includes:
    从硅片背面进行硅片的深反应离子刻蚀,释放出悬臂梁结构。The deep reactive ion etching of the silicon wafer is performed from the back of the silicon wafer to release the cantilever beam structure.
  15. 一种压阻传感器,其特征在于,包括:底座和设置在所述底座上的如权利要求1-11任一项所述的仿生微悬臂梁结构。A piezoresistive sensor, characterized by comprising: a base and a bionic micro-cantilever structure according to any one of claims 1-11 disposed on the base.
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