WO2020135732A1 - Vehicle-mounted power source structure - Google Patents

Vehicle-mounted power source structure Download PDF

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Publication number
WO2020135732A1
WO2020135732A1 PCT/CN2019/129253 CN2019129253W WO2020135732A1 WO 2020135732 A1 WO2020135732 A1 WO 2020135732A1 CN 2019129253 W CN2019129253 W CN 2019129253W WO 2020135732 A1 WO2020135732 A1 WO 2020135732A1
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WO
WIPO (PCT)
Prior art keywords
pcb board
area
power supply
groove
vehicle
Prior art date
Application number
PCT/CN2019/129253
Other languages
French (fr)
Chinese (zh)
Inventor
刘宇
王超
Original Assignee
比亚迪股份有限公司
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Filing date
Publication date
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2020135732A1 publication Critical patent/WO2020135732A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0007Casings
    • H05K9/002Casings with localised screening
    • H05K9/0022Casings with localised screening of components mounted on printed circuit boards [PCB]
    • H05K9/0037Housings with compartments containing a PCB, e.g. partitioning walls
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/20927Liquid coolant without phase change
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields

Definitions

  • the present disclosure belongs to the technical field of electric vehicles, and more specifically, relates to a vehicle-mounted power supply structure.
  • the electrical layout of the switching power supply of electric vehicles is an important link in the early stage of product development, and the layout design and peripheral structure design of the device are basically centered on the PCB.
  • most switching power supplies on the market are arranged on a single board plane, and all electronic devices 16 are soldered on the first PCB board 17, and then a shell 15 is added externally; or as shown in FIG. 2
  • a part of the electronic device 16 is soldered on the first PCB board 17, another part of the electronic device 16 is soldered on the second PCB board 18, and then a housing 15 is added on the outside.
  • EMC issues Because there is no electric field or magnetic field shield between the devices, the problem of electromagnetic interference is difficult to solve.
  • Power density problem Since most devices are attached to the PCB, different heights will cause a lot of wasted space, resulting in poor product volume and weight indicators, making the product uncompetitive.
  • the present disclosure provides a vehicle power supply structure to solve the EMC problem, heat dissipation problem and power density problem of the vehicle power supply layout existing in the prior art.
  • the technical solution adopted by the present disclosure is to provide a vehicle-mounted power supply structure, including a box, a shielding board, a main PCB board, and a control PCB board, the shielding board is disposed in the box body, and the box body
  • the shielding plate is divided into a first area and a second area, the first area and the second area are in communication, the main PCB board and the control PCB board are electrically connected; the first area is also provided
  • the beneficial effect of a vehicle-mounted power supply structure provided by the present disclosure is that, compared with the prior art, the present disclosure separates the low-voltage small current signal device from the high-voltage large current signal device by adding a water cooling mechanism and a shield plate to prevent high voltage
  • the large current signal device is interfered by the weak signal, which solves the EMC problem.
  • the power device has a small volume and is soldered on the main PCB board uniformly, which is convenient for making full use of the space in the first area and has a high space utilization rate, which helps to solve the power density problem of the electrical layout.
  • it further includes a water cooling mechanism provided in the cabinet, and the water cooling mechanism radiates heat to at least one of the first area and the second area.
  • the water cooling mechanism is provided on the shielding plate.
  • the water cooling mechanism includes a cooling tank and a sealing cover.
  • the cooling tank is provided with a water inlet and a drain. The water inlet and the drain are located in the first area.
  • the cooling tank Set on the shielding plate, the sealing cover seals the connection with the opening of the cooling tank.
  • the water inlet is connected with a water inlet pipe, and the water inlet is connected with a drain pipe; the box body and/or the shielding plate and the water inlet pipe are integrally formed; the box body and/or The shield plate and the drain pipe are integrally formed; the water inlet pipe and the drain pipe make the cooling tank communicate with the outside of the box body.
  • the low-voltage low-current signal device includes a DC filter and an AC filter; the first area is provided with a first groove and a second groove; the DC filter is located in the first groove The AC filter is located in the second groove; the water cooling mechanism is located between the first groove and the second groove.
  • the openings of the first groove and the second groove are provided with a sealing plate, and the wirings of the DC filter, the AC filter, and the control PCB pass through the sealing plate.
  • the main PCB board is also vertically or obliquely provided with an isolation PCB board, and the isolation PCB board is electrically connected to the main PCB board and the control PCB board.
  • the power device is disposed on the isolated PCB board, and the power device is in contact with the water cooling mechanism through a heat conduction mechanism.
  • an elastic mechanism is further included, and the power device is in contact with the heat conduction mechanism through the elastic mechanism.
  • Figure 1 is a structural schematic diagram 1 of the prior art
  • FIG. 2 is a schematic structural diagram 2 of the prior art
  • FIG. 3 is a schematic structural diagram 1 of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure
  • FIG. 4 is a second structural diagram of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure.
  • FIG. 5 is a schematic diagram of an explosion structure of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure
  • FIG. 6 is a schematic structural diagram 1 of a box of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure
  • FIG. 7 is a schematic structural diagram of a main PCB board of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure
  • FIG. 8 is a second schematic structural diagram of a box of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure.
  • FIG. 9 is a schematic structural diagram of a control PCB board of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure.
  • FIG. 10 is a schematic structural diagram of a U-shaped sheet of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure.
  • On-board power supply structure 1. Box; 11. First area; 12. Second area; 13. First opening; 14. Second opening; 15, Housing; 16, Electronic device; 17, First PCB board ; 18, second PCB board; 2, shielding board; 21, first groove; 22, second groove; 23, sealing plate; 3.
  • first and second are used for description purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include one or more of the features.
  • the meaning of “plurality” is two or more, unless otherwise specifically limited.
  • An on-board power supply structure 100 includes a cabinet 1, a shielding plate 2, a water cooling mechanism 3, a main PCB board 4, a control PCB board 5, a power device 41, a non-power device 51, a low voltage small current signal device 52, and a high voltage large current signal Device 42, the shielding plate 2 is provided in the cabinet 1, the cabinet 1 is divided into the first area 11 and the second area 12 by the shielding plate 2, the first area 11 and the second area 12 are connected; the water cooling mechanism 3 is provided with the shielding plate 2 On or on the inner wall of the cabinet 1, the water cooling mechanism 3 radiates heat to at least one of the first area 11 and the second area 12; the main PCB board 4 and the control PCB board 5 are electrically connected, the main PCB board 4, the power The device 41 and the high-voltage high-current signal device 42 are arranged in the first region 11, the control PCB 5, the non-power device 51 and the low-volt
  • a vehicle power supply structure 100 provided by the present disclosure, by adding a water cooling mechanism 3 and a shielding plate 2, separates the low voltage small current signal device 52 and the high voltage large current signal device 42 to prevent high voltage
  • the current signal device 42 is interfered by the weak signal, which solves the EMC problem.
  • the water cooling mechanism 3 simultaneously dissipates heat in the first area 11 and the second area 12, which provides a new way for heat dissipation in the cabinet 1 and thus speeds up the heat dissipation in the cabinet 1.
  • the power device 41 has a small volume and is soldered on the main PCB 4 in a unified manner, so that the space in the first area 11 is fully utilized, and the space utilization rate is high, which helps to solve the power density problem of the electrical layout.
  • the water cooling mechanism 3 simultaneously dissipates heat from the first area 11 and the second area 12.
  • the shielding plate 2 is integrally formed with the box 1.
  • the main PCB board 4 and the control PCB board 5 are arranged parallel to the shielding board 2.
  • the box 1 is provided with a first opening 13 for placing the main PCB 4 in the first area 11.
  • the cabinet 1 is provided with a second opening 14 for placing the control PCB 5 in the second area 12.
  • the water cooling mechanism 3 is a metal mechanism.
  • the main PCB board 4 is also provided with an isolation PCB board 6 vertically or obliquely.
  • the isolation PCB 6 is electrically connected to the main PCB 4 and the control PCB 5.
  • Some devices are arranged on the isolation PCB board 6, which reduces the volume of the main PCB board 4, thereby improving the space utilization of the first area 11.
  • control PCB board 5, the isolation PCB board 6, and the main PCB board 4 cooperate to perform signal acquisition, driving, control, communication, and power transmission.
  • the water cooling mechanism 3 includes a cooling tank 31, an inlet pipe 32, and a drain pipe 33. And the sealing cover 34; the cooling tank 31 is provided with a water inlet 36 and a drain 37, the water inlet 36 and the drain 37 are located in the first region 11; the water inlet 32 is connected to the water inlet 36, and the drain 33 is connected to the drain 37;
  • the cooling tank 31, the water inlet pipe 32 and the drain pipe 33 are all provided on the shielding plate 2 and integrally formed with the shielding board 2, the water inlet pipe 32, the drain pipe 33 and the tank body 1 are integrally formed, and the water inlet pipe 32 and the drain pipe 33 make the cooling tank 31 communicates with the outside of the cabinet 1, and the sealing cover 34 seals the opening of the cooling tank 31.
  • the water inlet pipe 32 and the water drainage pipe 33 facilitate water inflow and outflow, make the cooling water in the cooling tank 31 flow, enable the heat in the first area 11 and the second area 12 to be quickly taken away, and increase the speed of heat dissipation.
  • the opening of the cooling tank 31 is located in the first region 11 or the second region 12.
  • the sealing cover 34 is welded at the opening of the cooling groove 31.
  • a plurality of grid plates 35 are provided in the cooling tank 31, and the plurality of grid plates 35 are spaced apart.
  • the grid plate 35 slows down the flow rate of the cooling water entering the cooling tank 31, so that the cooling water can absorb enough heat.
  • the low-voltage small-current signal device 52 includes a DC filter 521 and an AC filter 522.
  • the shielding plate 2 or the box 1 is provided with a first groove 21 and a second groove 22.
  • the water cooling mechanism 3 is located between the first groove 21 and the second groove 22.
  • the cooling groove 31 is located between the first groove 21 and the second groove 22.
  • the DC filter 521 is located in the first groove 21 or the second groove 22, and the AC filter 522 is located in the second groove 22 or the first groove 21.
  • the cooling tank 31 isolates the DC filter 521 and the AC filter 522 so that the DC filter 521 and the AC filter 522 are less likely to interfere with each other.
  • first groove 21 and the second groove 22 are integrally provided on the shielding plate 2.
  • the first groove 21 and the second groove 22 are covered with a sealing plate 23, and the wiring between the DC filter 521, the AC filter 522 and the control PCB 5 passes through the sealing plate 23.
  • the sealing plate 23 allows the DC filter 521 and the AC filter 522 to be disposed in the relatively sealed first groove 21 or the second groove 22, which greatly reduces the mutual interference between the DC filter 521 and the AC filter 522.
  • the low voltage small current signal device 52 includes a battery pack module 523 DC filter 521 and an AC filter 522.
  • the non-power device 51 includes a battery pack module 523 DC filter 521 and an AC filter 522.
  • the high-voltage high-current signal device 42 includes a transformer module 421, an inductor module 422, and a capacitor module 423.
  • the power device 41 is a switch 424.
  • the box 1 is a metal body.
  • control PCB board 5 is oppositely disposed with the shielding board 2, and the power device 41 is disposed on the isolated PCB On the board 6, the power device 41 is in contact with the water cooling mechanism 3 through the heat conduction mechanism 7.
  • the switch tube 424 easily generates a large amount of heat during use.
  • the water cooling mechanism 3 rapidly cools the switch tube 424 to ensure the working performance of the switch tube 424.
  • the heat-conducting mechanism 7 facilitates the rapid transfer of the heat from the switch tube 424 to the water-cooling mechanism 3 so that the heat is directionally transferred, thereby ensuring the speed of heat dissipation.
  • FIGS. 8 and 9 As a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, it further includes an elastic mechanism 8 through which the power device 41 interferes with the heat conduction mechanism 7 on.
  • the power device 41 is a switch 424.
  • the switch tube 424 can be in good contact with the heat conduction mechanism 7, so that the connection between the switch tube 424 and the water cooling mechanism 3 is not easily affected by the environment and is disconnected.
  • the on-board power supply vibrates due to the bumps of the vehicle, and the elastic mechanism 8 counteracts the impact of the vibration on the switch tube 424.
  • the heat conduction mechanism 7 is a heat conduction plate.
  • the heat conduction plate is placed between the water cooling mechanism 3 and the switch tube 424.
  • the elastic mechanism 8 may be a spring or a bending piece.
  • the spring or bending piece has a better ability to restore deformation.
  • the elastic mechanism 8 includes a grid baffle 81, a U-shaped piece 82 and a U-shaped fixed
  • the elastic sheet 83 on the outer side of the sheet 82 and the grid baffle 81 are fixed on the main PCB board 4, and the grid baffle 81 may be vertically arranged on the main PCB board 4.
  • the side of the grid baffle 81 is located inside the U-shaped piece 82, and the elastic piece 83 abuts against the switch tube 424.
  • the grid baffle 81 is connected to the main PCB board 4 so that the elastic mechanism 8 is not easily separated from the main PCB board 4.
  • the U-shaped piece 82 is connected to the grid baffle 81 to facilitate the installation and removal of the elastic piece 83.
  • the elastic piece 83 makes the switch tube 424 interfere with the heat conduction mechanism 7, and the structure is simple and very practical.
  • the U-shaped sheet 82 and the elastic sheet 83 may be integrally formed.
  • the U-shaped sheet 82 is disposed along the length direction of the grid baffle 81, and the switch tube 424 A plurality is provided, and a plurality of elastic pieces 83 is provided.
  • the number of the elastic pieces 83 corresponds to the number of the switch tubes 424 in one-to-one correspondence.
  • the elastic mechanism 8 can simultaneously abut the plurality of switch tubes 424 on the heat-conducting mechanism 7 to facilitate the stable contact of the plurality of switch tubes 424 with the water cooling mechanism 3.
  • the switch 424 is a MOS tube, four MOS tubes are electrically connected to form an H-bridge, and two MOS tubes are electrically connected to form a half-bridge.
  • FIG. 9 as a specific embodiment of a vehicle-mounted power supply structure 100 provided by the present disclosure, two isolation PCB boards 6 are oppositely disposed, and a switch tube 424 is located between the two isolation PCB boards 6 In the meantime, the transformer module 421 and the inductance module 422 are disposed outside the isolation PCB 6 respectively.
  • the isolation PCB 6 has the function of shielding the magnetic field, and at the same time ensures the normal operation of the switch tube 424.
  • the isolation PCB board 6 separates the switch tube 424 from the transformer module 421 and the inductor module 422, so that the switch tube 424 is not easily affected by the magnetic fields of the inductor module 422 and the transformer module 421 and magnetic field coupling and near-field coupling occur.
  • the two isolation PCB boards 6 enclose the switch tube 424 better, so that the switch tube 424 is located in a space with less magnetic field.
  • the switch tube 424 is disposed on the main PCB board 4 or the isolation PCB board 6.
  • the switch tube 424 is disposed on the isolation PCB board 6, the use of the space of the main PCB board 4 is reduced, and it is convenient for the main PCB board 4 to set other components.
  • the isolation PCB 6 is provided with eight copper skin layers.
  • the copper skin has a good magnetic field shielding effect.
  • a capacitor module 423 is further provided between the transformer module 421 and the inductance module 422.
  • the magnetic field between the transformer module 421 and the inductor module 422 will affect each other.
  • the capacitor module 423 and the capacitor PCB 9 block the magnetic field between the transformer module 421 and the inductor module 422, so that the magnetic field between the transformer module 421 and the inductor module 422 is weakened.
  • the capacitor PCB 9 has a shielding function, which further prevents the transformer module 421 and the inductor module 422 from easily affecting each other.
  • the capacitive PCB board 9 utilizes the vertical space of the main PCB board 4 to enable the main PCB board 4 to solder more capacitive elements 4231, reducing the overall volume of the vehicle power supply.
  • the cooperation of the capacitor PCB 9 and the capacitor element 4231 greatly reduces the influence between the transformer module 421 and the inductor module 422.
  • the height of the capacitor module 423 is higher than the transformer module 421 and the inductor module 422.
  • the capacitor module 423 is disposed on the circuit board, and the circuit board is the main PCB board 4.
  • the capacitor module 423 includes a capacitor PCB 9 and a plurality of capacitor elements 4231.
  • the capacitor PCB 9 is fixed to the main PCB 4 vertically or obliquely.
  • the capacitor PCB 9 is electrically connected to the main PCB 4.
  • the capacitor PCB 9 is located on the side of the main PCB 4.
  • the capacitor PCB 9 has a shielding function, which further prevents the transformer module 421 and the inductor module 422 from easily affecting each other.
  • the capacitive PCB board 9 utilizes the vertical space of the main PCB board 4, enabling the main PCB board 4 to solder more capacitive elements 4231, reducing the overall volume of the vehicle power supply.
  • the cooperation of the capacitor PCB 9 and the capacitor element 4231 greatly reduces the influence between the transformer module 421 and the inductor module 422.
  • the capacitor PCB 9 is provided with eight copper skin layers.
  • the height of the capacitor PCB 9 is higher than the height of the transformer module 421 and the inductor module 422.
  • an on-board power supply structure 100 further includes a powered heating module provided on the main PCB 4 and fixed on the capacitor PCB 9
  • the package surface of the capacitive element 4231 faces the outside of the energized heating module.
  • the inductance module 422 emits heat during use, and the packaging surface of the capacitive element 4231 faces the outer side of the energized heating module, which is convenient for reducing the influence of the energized heating module on the capacitor module 423.
  • the energized heating module is a transformer module 421.
  • there are at least two energized heating modules at least two energized heating modules generate different heat at the same time when energized, and the capacitive element 4231 fixed on the capacitor PCB 9 faces the energized heating module with low temperature .
  • the pins of the capacitive element 4231 are vertically connected on the capacitive PCB board 9, and among the multiple capacitive elements 4231 The alignment is set on the capacitor PCB 9.
  • the capacitive elements 4231 are closely arranged on the capacitive PCB board 9 to improve the space utilization rate on the capacitive PCB board 9.
  • the plurality of capacitive elements 4231 are aligned in rows or columns.
  • the capacitor PCB 9 is provided with a first jack 91 and a second jack 92, the first jack 91 is used to connect a pin of the capacitive element 4231, and the second jack 92 is used to connect a capacitor The other pin of component 4231.
  • the first insertion hole 91 and the second insertion hole 92 are provided in plurality, the plurality of first insertion holes 91 are provided in rows, and the plurality of second insertion holes 92 are provided in rows.
  • FIG. 9 as a specific embodiment of a vehicle power supply structure 100 provided by the present disclosure, at least two sets of aligned capacitive elements 4231 are provided on the same capacitor PCB 9, and at least two sets An isolation plate 93 is provided between the aligned capacitive elements 4231, and the isolation plate 93 is fixed on the main PCB board 4.
  • At least two groups of aligned capacitive elements 4231 of the isolation plate 93 are not likely to affect each other.
  • the isolation board 93 plays a role of supporting the capacitor PCB 9, so that the capacitor PCB 9 is stably connected to the main PCB 4.
  • the capacitive element 4231 is a chip capacitor.
  • the package of the capacitive element 4231 is a rectangular package.
  • the capacitor module 423 further includes a cylindrical capacitor 4232, and the cylindrical capacitor 4232 is disposed on two isolated PCB boards Between 6.
  • the cylindrical capacitor 4232 is disposed between the isolated PCB boards 6, so as to make full use of the area between the two isolated PCB boards 6, so that more components are soldered on the main PCB board 4.

Abstract

Disclosed is a vehicle-mounted power source structure 100, comprising a box 1, a shield plate 2, a main PCB 4 and a control PCB 5, wherein the shield plate 2 is arranged inside the box 1; the box 1 is divided into a first area 11 and a second area 12 by means of the shield plate 2, and the first area 11 is in communication with the second area 12; the main PCB 4 is electrically connected to the control PCB 5; the first area 11 is further provided with a power device 41 and a high-voltage and high-current signal device 42 that are electrically connected to the main PCB 4; and the second area 12 is further provided with a non-power device 51 and a low-voltage and low-current signal device 52 that are electrically connected to the control PCB 5.

Description

一种车载电源结构Vehicle-mounted power supply structure
相关申请的交叉引用Cross-reference of related applications
本公开基于申请号为201811647710.8,申请日为2018年12月29日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本公开作为参考。This disclosure is based on a Chinese patent application with an application number of 201811647710.8 and an application date of December 29, 2018, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is hereby incorporated by reference.
技术领域Technical field
本公开属于电动汽车技术领域,更具体地说,是涉及一种车载电源结构。The present disclosure belongs to the technical field of electric vehicles, and more specifically, relates to a vehicle-mounted power supply structure.
背景技术Background technique
电动汽车的开关电源的电气布局是产品开发初期一个重要环节,而且基本都以PCB为中心展开器件布局设计和外围结构设计。如图1所示,在市面上大部分开关电源都为单板平面布置,所有电子器件16焊接在该第一PCB板17上,然后在外部增加一个外壳15;或者如图2所示的一种上下层布置结构,将部分电子器件16焊接在第一PCB板17上,另一部分电子器件16焊接在第二PCB板18上,然后在外部增加一个外壳15。The electrical layout of the switching power supply of electric vehicles is an important link in the early stage of product development, and the layout design and peripheral structure design of the device are basically centered on the PCB. As shown in FIG. 1, most switching power supplies on the market are arranged on a single board plane, and all electronic devices 16 are soldered on the first PCB board 17, and then a shell 15 is added externally; or as shown in FIG. 2 In an arrangement structure of upper and lower layers, a part of the electronic device 16 is soldered on the first PCB board 17, another part of the electronic device 16 is soldered on the second PCB board 18, and then a housing 15 is added on the outside.
但是现有的开关电源的电气布局容易出现以下问题:However, the electrical layout of existing switching power supplies is prone to the following problems:
1、EMC问题。由于器件彼此之间有没电场或者磁场屏蔽物存在,导致电磁干扰问题很难解决。2、功率密度问题。由于大部分器件都依附于PCB上,高低不同,会带来大量的空间浪费,造成产品的体积和重量指标差,使产品无竞争力。1. EMC issues. Because there is no electric field or magnetic field shield between the devices, the problem of electromagnetic interference is difficult to solve. 2. Power density problem. Since most devices are attached to the PCB, different heights will cause a lot of wasted space, resulting in poor product volume and weight indicators, making the product uncompetitive.
发明内容Summary of the invention
本公开提供一种车载电源结构,以解决现有技术中存在的车载电源布局的EMC问题、散热问题以及功率密度问题。The present disclosure provides a vehicle power supply structure to solve the EMC problem, heat dissipation problem and power density problem of the vehicle power supply layout existing in the prior art.
为实现上述目的,本公开采用的技术方案是:提供一种车载电源结构,包括箱体、屏蔽板、主PCB板以及控制PCB板,所述屏蔽板设置在所述箱体内,所述箱体通过所述屏蔽板分为第一区域和第二区域,所述第一区域和所述第二区域连通,所述主PCB板和所述控制PCB板电连接;所述第一区域上还设有电连接在所述主PCB板的功率器件和高压大电流信号器件;所述第二区域上还设有电连接在所述控制PCB板的非功率器件和低 压小电流信号器件。In order to achieve the above purpose, the technical solution adopted by the present disclosure is to provide a vehicle-mounted power supply structure, including a box, a shielding board, a main PCB board, and a control PCB board, the shielding board is disposed in the box body, and the box body The shielding plate is divided into a first area and a second area, the first area and the second area are in communication, the main PCB board and the control PCB board are electrically connected; the first area is also provided There are power devices and high-voltage large-current signal devices electrically connected to the main PCB board; non-power devices and low-voltage low-current signal devices electrically connected to the control PCB board are also provided on the second area.
本公开提供的一种车载电源结构的有益效果在于:与现有技术相比,本公开通过增加了水冷机构和屏蔽板,将低压小电流信号器件和高压大电流信号器件隔开,防止了高压大电流信号器件被弱信号干扰,解决了EMC问题。功率器件,功率器件的体积较小,统一焊接在主PCB板,便于对第一区域内的空间进行充分利用,空间利用率高,有助于解决电气布局的功率密度问题。The beneficial effect of a vehicle-mounted power supply structure provided by the present disclosure is that, compared with the prior art, the present disclosure separates the low-voltage small current signal device from the high-voltage large current signal device by adding a water cooling mechanism and a shield plate to prevent high voltage The large current signal device is interfered by the weak signal, which solves the EMC problem. The power device has a small volume and is soldered on the main PCB board uniformly, which is convenient for making full use of the space in the first area and has a high space utilization rate, which helps to solve the power density problem of the electrical layout.
在一些实施例中,还包括设置在所述箱体内的水冷机构,所述水冷机构对所述第一区域和所述第二区域中的至少一个区域进行散热。In some embodiments, it further includes a water cooling mechanism provided in the cabinet, and the water cooling mechanism radiates heat to at least one of the first area and the second area.
在一些实施例中,所述水冷机构设置在所述屏蔽板上。In some embodiments, the water cooling mechanism is provided on the shielding plate.
在一些实施例中,所述水冷机构包括冷却槽和密封盖,所述冷却槽上设有进水口和排水口,所述进水口和所述排水口位于所述第一区域,所述冷却槽设置在所述屏蔽板上,所述密封盖密封连接与所述冷却槽的开口处。In some embodiments, the water cooling mechanism includes a cooling tank and a sealing cover. The cooling tank is provided with a water inlet and a drain. The water inlet and the drain are located in the first area. The cooling tank Set on the shielding plate, the sealing cover seals the connection with the opening of the cooling tank.
在一些实施例中,所述进水口连接有进水管,所述进水口连接有排水管;所述箱体和/或所述屏蔽板和所述进水管一体成型;所述箱体和/或所述屏蔽板和所述排水管一体成型;所述进水管和所述排水管使所述冷却槽与所述箱体的外部连通。In some embodiments, the water inlet is connected with a water inlet pipe, and the water inlet is connected with a drain pipe; the box body and/or the shielding plate and the water inlet pipe are integrally formed; the box body and/or The shield plate and the drain pipe are integrally formed; the water inlet pipe and the drain pipe make the cooling tank communicate with the outside of the box body.
在一些实施例中,所述低压小电流信号器件包括直流滤波器和交流滤波器;所述第一区域设有第一凹槽和第二凹槽;所述直流滤波器位于所述第一凹槽,所述交流滤波器位于所述第二凹槽;所述水冷机构位于所述第一凹槽和所述第二凹槽之间。In some embodiments, the low-voltage low-current signal device includes a DC filter and an AC filter; the first area is provided with a first groove and a second groove; the DC filter is located in the first groove The AC filter is located in the second groove; the water cooling mechanism is located between the first groove and the second groove.
在一些实施例中,所述第一凹槽和所述第二凹槽的开口设有密封板,所述直流滤波器、所述交流滤波器与所述控制PCB板的接线穿过密封板。In some embodiments, the openings of the first groove and the second groove are provided with a sealing plate, and the wirings of the DC filter, the AC filter, and the control PCB pass through the sealing plate.
在一些实施例中,所述主PCB板还竖直或倾斜设有隔离PCB板,所述隔离PCB板电连接于所述主PCB板和所述控制PCB板。In some embodiments, the main PCB board is also vertically or obliquely provided with an isolation PCB board, and the isolation PCB board is electrically connected to the main PCB board and the control PCB board.
在一些实施例中,所述功率器件设置在所述隔离PCB板上,所述功率器件与所述水冷机构通过导热机构接触。In some embodiments, the power device is disposed on the isolated PCB board, and the power device is in contact with the water cooling mechanism through a heat conduction mechanism.
在一些实施例中,还包括弹性机构,所述功率器件通过所述弹性机构抵触在所述导热机构上。In some embodiments, an elastic mechanism is further included, and the power device is in contact with the heat conduction mechanism through the elastic mechanism.
附图说明BRIEF DESCRIPTION
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present disclosure will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
为了更清楚地说明本公开实施例中的技术方案,下面将对实施例或现有技术描述中 所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the technical solutions in the embodiments of the present disclosure, the following will briefly introduce the drawings required in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only the disclosure In some embodiments, for those of ordinary skill in the art, without paying creative labor, other drawings may be obtained based on these drawings.
图1为现有技术的结构示意图一;Figure 1 is a structural schematic diagram 1 of the prior art;
图2为现有技术的结构示意图二;FIG. 2 is a schematic structural diagram 2 of the prior art;
图3为本公开实施例提供的一种车载电源结构的结构示意图一;3 is a schematic structural diagram 1 of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure;
图4为本公开实施例提供的一种车载电源结构的结构示意图二;4 is a second structural diagram of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure;
图5为本公开实施例提供的一种车载电源结构的爆炸结构示意图;5 is a schematic diagram of an explosion structure of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure;
图6为本公开实施例提供的一种车载电源结构的箱体的结构示意图一;FIG. 6 is a schematic structural diagram 1 of a box of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure;
图7为本公开实施例提供的一种车载电源结构的主PCB板的结构示意图;7 is a schematic structural diagram of a main PCB board of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure;
图8为本公开实施例提供的一种车载电源结构的箱体的结构示意图二;8 is a second schematic structural diagram of a box of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure;
图9为本公开实施例提供的一种车载电源结构的控制PCB板的结构示意图;9 is a schematic structural diagram of a control PCB board of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure;
图10为本公开实施例提供的一种车载电源结构的U形片的结构示意图。10 is a schematic structural diagram of a U-shaped sheet of a vehicle-mounted power supply structure provided by an embodiment of the present disclosure.
其中,图中各附图标记:Among them, the reference signs in the figure:
100、车载电源结构;1、箱体;11、第一区域;12、第二区域;13、第一开口;14、第二开口;15、外壳;16、电子器件;17、第一PCB板;18、第二PCB板;2、屏蔽板;21、第一凹槽;22、第二凹槽;23、密封板;3、水冷机构;31、冷却槽;32、进水管;33、排水管;34、密封盖;35、格栅板;36、进水口;37、排水口;4、主PCB板;41、功率器件;42、高压大电流信号器件;421、变压器模块;422、电感模块;423、电容模块;4231、电容元件;4232、圆柱形电容;424、开关管;5、控制PCB板;51、非功率器件;52、低压小电流信号器件;521、直流滤波器;522、交流滤波器;523、电池包模块;6、隔离PCB板;7、导热机构;8、弹性机构;81、格挡板;82、U形片;83、弹性片;9、电容PCB板;91、第一插孔;92、第二插孔;93、隔离板。100. On-board power supply structure; 1. Box; 11. First area; 12. Second area; 13. First opening; 14. Second opening; 15, Housing; 16, Electronic device; 17, First PCB board ; 18, second PCB board; 2, shielding board; 21, first groove; 22, second groove; 23, sealing plate; 3. water cooling mechanism; 31, cooling groove; 32, water inlet pipe; 33, drainage Pipe; 34, sealed cover; 35, grille plate; 36, water inlet; 37, drain; 4, main PCB board; 41, power device; 42, high voltage and high current signal device; 421, transformer module; 422, inductance Module; 423, capacitor module; 4231, capacitor element; 4232, cylindrical capacitor; 424, switch tube; 5, control PCB board; 51, non-power device; 52, low voltage small current signal device; 521, DC filter; 522 , AC filter; 523, battery pack module; 6, isolation PCB board; 7, thermal conduction mechanism; 8, elastic mechanism; 81, grid baffle; 82, U-shaped sheet; 83, elastic sheet; 9, capacitor PCB board; 91. The first jack; 92. The second jack; 93. The isolation board.
具体实施方式detailed description
为了使本公开所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本公开进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本公开,并不用于限定本公开。In order to make the technical problems, technical solutions, and beneficial effects to be solved by the present disclosure more clear, the disclosure will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure and are not intended to limit the present disclosure.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "Bottom", "Inner", "Outer", etc. indicate the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, just to facilitate the description of the present disclosure and simplify the description, rather than indicating or implying the device Or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present disclosure.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for description purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present disclosure, the meaning of "plurality" is two or more, unless otherwise specifically limited.
请参阅图3,现对本公开提供的一种车载电源结构100进行说明。一种车载电源结构100,包括箱体1、屏蔽板2、水冷机构3、主PCB板4、控制PCB板5、功率器件41、非功率器件51、低压小电流信号器件52以及高压大电流信号器件42,屏蔽板2设置在箱体1内,箱体1通过屏蔽板2分为第一区域11和第二区域12,第一区域11和第二区域12连通;水冷机构3设置屏蔽板2上或/和箱体1的内壁上,水冷机构3对第一区域11和第二区域12中的至少一个区域进行散热;主PCB板4和控制PCB板5电连接,主PCB板4、功率器件41和高压大电流信号器件42设置在第一区域11,控制PCB板5、非功率器件51和低压小电流信号器件52设置在第二区域12,功率器件41和高压大电流器件电连接在主PCB板4上,非功率器件51和低压小电流信号器件52电连接在控制PCB板5上。Referring to FIG. 3, a vehicle-mounted power supply structure 100 provided by the present disclosure will now be described. An on-board power supply structure 100 includes a cabinet 1, a shielding plate 2, a water cooling mechanism 3, a main PCB board 4, a control PCB board 5, a power device 41, a non-power device 51, a low voltage small current signal device 52, and a high voltage large current signal Device 42, the shielding plate 2 is provided in the cabinet 1, the cabinet 1 is divided into the first area 11 and the second area 12 by the shielding plate 2, the first area 11 and the second area 12 are connected; the water cooling mechanism 3 is provided with the shielding plate 2 On or on the inner wall of the cabinet 1, the water cooling mechanism 3 radiates heat to at least one of the first area 11 and the second area 12; the main PCB board 4 and the control PCB board 5 are electrically connected, the main PCB board 4, the power The device 41 and the high-voltage high-current signal device 42 are arranged in the first region 11, the control PCB 5, the non-power device 51 and the low-voltage low-current signal device 52 are arranged in the second region 12, and the power device 41 and the high-voltage high-current device are electrically connected at On the main PCB board 4, the non-power device 51 and the low-voltage low-current signal device 52 are electrically connected to the control PCB board 5.
本公开提供的一种车载电源结构100,与现有技术相比,通过增加了水冷机构3和屏蔽板2,将低压小电流信号器件52和高压大电流信号器件42隔开,防止了高压大电流信号器件42被弱信号干扰,解决了EMC问题。水冷机构3同时对第一区域11和第二区域12进行散热,为箱体1内的散热提供了新的途径,进而加快了箱体1内的散热速度。功率器件41,功率器件41的体积较小,统一焊接在主PCB板4,便于对第一区域11内的空间进行充分利用,空间利用率高,有助于解决电气布局的功率密度问题。Compared with the prior art, a vehicle power supply structure 100 provided by the present disclosure, by adding a water cooling mechanism 3 and a shielding plate 2, separates the low voltage small current signal device 52 and the high voltage large current signal device 42 to prevent high voltage The current signal device 42 is interfered by the weak signal, which solves the EMC problem. The water cooling mechanism 3 simultaneously dissipates heat in the first area 11 and the second area 12, which provides a new way for heat dissipation in the cabinet 1 and thus speeds up the heat dissipation in the cabinet 1. The power device 41 has a small volume and is soldered on the main PCB 4 in a unified manner, so that the space in the first area 11 is fully utilized, and the space utilization rate is high, which helps to solve the power density problem of the electrical layout.
在一些实施例中,水冷机构3同时对第一区域11和第二区域12进行散热。In some embodiments, the water cooling mechanism 3 simultaneously dissipates heat from the first area 11 and the second area 12.
在一些实施例中,屏蔽板2与箱体1一体成型。主PCB板4和控制PCB板5平行设置于屏蔽板2。箱体1上设有用于放置主PCB板4在第一区域11的第一开口13。箱体1上设有用于放置控制PCB板5在第二区域12的第二开口14。水冷机构3为金属机构。In some embodiments, the shielding plate 2 is integrally formed with the box 1. The main PCB board 4 and the control PCB board 5 are arranged parallel to the shielding board 2. The box 1 is provided with a first opening 13 for placing the main PCB 4 in the first area 11. The cabinet 1 is provided with a second opening 14 for placing the control PCB 5 in the second area 12. The water cooling mechanism 3 is a metal mechanism.
在一些实施例中,请一并参阅图3和图4,作为本公开提供的一种车载电源结构100的一种具体实施方式,主PCB板4还竖直或倾斜设有隔离PCB板6,隔离PCB板6电连 接于主PCB板4和控制PCB板5。In some embodiments, please refer to FIG. 3 and FIG. 4 together. As a specific embodiment of a vehicle-mounted power supply structure 100 provided by the present disclosure, the main PCB board 4 is also provided with an isolation PCB board 6 vertically or obliquely. The isolation PCB 6 is electrically connected to the main PCB 4 and the control PCB 5.
部分器件设置在隔离PCB板6,减少了主PCB板4的体积,从而提高了第一区域11的空间利用率。Some devices are arranged on the isolation PCB board 6, which reduces the volume of the main PCB board 4, thereby improving the space utilization of the first area 11.
在一些实施例中,控制PCB板5、隔离PCB板6以及主PCB板4配合进行信号的采集、驱动、控制、通信和功率传输等。In some embodiments, the control PCB board 5, the isolation PCB board 6, and the main PCB board 4 cooperate to perform signal acquisition, driving, control, communication, and power transmission.
在一些实施例中,请一并参阅图5和图6,作为本公开提供的一种车载电源结构100的一种具体实施方式,水冷机构3包括冷却槽31、进水管32、排水管33、以及密封盖34;冷却槽31上设有进水口36和排水口37,进水口36和排水口37位于第一区域11;进水管32连接于进水口36,排水管33连接于排水口37;冷却槽31、进水管32与排水管33均设置在屏蔽板2上且与屏蔽板2一体成型,进水管32、排水管33与箱体1一体成型,进水管32和排水管33使冷却槽31与箱体1的外部连通,密封盖34密封连接与冷却槽31的开口处。In some embodiments, please refer to FIGS. 5 and 6 together. As a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, the water cooling mechanism 3 includes a cooling tank 31, an inlet pipe 32, and a drain pipe 33. And the sealing cover 34; the cooling tank 31 is provided with a water inlet 36 and a drain 37, the water inlet 36 and the drain 37 are located in the first region 11; the water inlet 32 is connected to the water inlet 36, and the drain 33 is connected to the drain 37; The cooling tank 31, the water inlet pipe 32 and the drain pipe 33 are all provided on the shielding plate 2 and integrally formed with the shielding board 2, the water inlet pipe 32, the drain pipe 33 and the tank body 1 are integrally formed, and the water inlet pipe 32 and the drain pipe 33 make the cooling tank 31 communicates with the outside of the cabinet 1, and the sealing cover 34 seals the opening of the cooling tank 31.
进水管32和排水管33在便于进水和出水,使冷却槽31内的冷却水得到流动,使第一区域11和第二区域12内的热量能够被快速带走,提高散热的速度。The water inlet pipe 32 and the water drainage pipe 33 facilitate water inflow and outflow, make the cooling water in the cooling tank 31 flow, enable the heat in the first area 11 and the second area 12 to be quickly taken away, and increase the speed of heat dissipation.
在一些实施例中,冷却槽31的开口位于第一区域11或者第二区域12。In some embodiments, the opening of the cooling tank 31 is located in the first region 11 or the second region 12.
在一些实施例中,密封盖34焊接在冷却槽31的开口处。In some embodiments, the sealing cover 34 is welded at the opening of the cooling groove 31.
在一些实施例中,冷却槽31内设有多个格栅板35,多个格栅板35之间相隔设置。格栅板35使进入到冷却槽31内的冷却水的流速减慢,便于冷却水吸收足够多的热量。In some embodiments, a plurality of grid plates 35 are provided in the cooling tank 31, and the plurality of grid plates 35 are spaced apart. The grid plate 35 slows down the flow rate of the cooling water entering the cooling tank 31, so that the cooling water can absorb enough heat.
在一些实施例中,请参阅图5至图7,作为本公开提供的一种车载电源结构100的一种具体实施方式,低压小电流信号器件52包括直流滤波器521和交流滤波器522。屏蔽板2或箱体1上设有第一凹槽21和第二凹槽22。水冷机构3位于第一凹槽21和第二凹槽22之间,在一些实施例中,冷却槽31位于第一凹槽21和第二凹槽22之间。直流滤波器521位于第一凹槽21或第二凹槽22,交流滤波器522位于第二凹槽22或第一凹槽21。In some embodiments, please refer to FIG. 5 to FIG. 7. As a specific implementation of an on-vehicle power supply structure 100 provided by the present disclosure, the low-voltage small-current signal device 52 includes a DC filter 521 and an AC filter 522. The shielding plate 2 or the box 1 is provided with a first groove 21 and a second groove 22. The water cooling mechanism 3 is located between the first groove 21 and the second groove 22. In some embodiments, the cooling groove 31 is located between the first groove 21 and the second groove 22. The DC filter 521 is located in the first groove 21 or the second groove 22, and the AC filter 522 is located in the second groove 22 or the first groove 21.
冷却槽31对直流滤波器521和交流滤波器522进行隔离,使直流滤波器521和交流滤波器522之间不易发生相互干扰。The cooling tank 31 isolates the DC filter 521 and the AC filter 522 so that the DC filter 521 and the AC filter 522 are less likely to interfere with each other.
在一些实施例中,第一凹槽21和第二凹槽22一体设置在屏蔽板2上。In some embodiments, the first groove 21 and the second groove 22 are integrally provided on the shielding plate 2.
在一些实施例中,第一凹槽21和第二凹槽22盖设有密封板23,直流滤波器521、交流滤波器522与控制PCB板5的接线穿过密封板23。密封板23使直流滤波器521和交流滤波器522设置在相对密闭的第一凹槽21或第二凹槽22内,极大地减少直流滤波器521和交流滤波器522之间的相互干扰。In some embodiments, the first groove 21 and the second groove 22 are covered with a sealing plate 23, and the wiring between the DC filter 521, the AC filter 522 and the control PCB 5 passes through the sealing plate 23. The sealing plate 23 allows the DC filter 521 and the AC filter 522 to be disposed in the relatively sealed first groove 21 or the second groove 22, which greatly reduces the mutual interference between the DC filter 521 and the AC filter 522.
低压小电流信号器件52包括电池包模块523直流滤波器521以及交流滤波器522。The low voltage small current signal device 52 includes a battery pack module 523 DC filter 521 and an AC filter 522.
非功率器件51包括电池包模块523直流滤波器521以及交流滤波器522。The non-power device 51 includes a battery pack module 523 DC filter 521 and an AC filter 522.
在一些实施例中,高压大电流信号器件42包括变压器模块421、电感模块422、电容模块423。功率器件41为开关管424。In some embodiments, the high-voltage high-current signal device 42 includes a transformer module 421, an inductor module 422, and a capacitor module 423. The power device 41 is a switch 424.
在一些实施例中,箱体1为金属体。In some embodiments, the box 1 is a metal body.
在一些实施例中,请参阅图8和图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,控制PCB板5相对设置与屏蔽板2,功率器件41设置在隔离PCB板6上,功率器件41与水冷机构3通过导热机构7接触。In some embodiments, please refer to FIG. 8 and FIG. 9, as a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, the control PCB board 5 is oppositely disposed with the shielding board 2, and the power device 41 is disposed on the isolated PCB On the board 6, the power device 41 is in contact with the water cooling mechanism 3 through the heat conduction mechanism 7.
开关管424在使用的过程中容易产生大量的热量,通过水冷机构3对开关管424进行快速降温,从而保证开关管424的工作性能。导热机构7便于将开关管424上的热量快速传递到水冷机构3上,使热量进行定向传递,从而保证散热的速度。The switch tube 424 easily generates a large amount of heat during use. The water cooling mechanism 3 rapidly cools the switch tube 424 to ensure the working performance of the switch tube 424. The heat-conducting mechanism 7 facilitates the rapid transfer of the heat from the switch tube 424 to the water-cooling mechanism 3 so that the heat is directionally transferred, thereby ensuring the speed of heat dissipation.
在一些实施例中,请参阅图8和图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,还包括弹性机构8,功率器件41通过弹性机构8抵触在导热机构7上。功率器件41为开关管424。In some embodiments, please refer to FIGS. 8 and 9. As a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, it further includes an elastic mechanism 8 through which the power device 41 interferes with the heat conduction mechanism 7 on. The power device 41 is a switch 424.
保证开关管424能够较好地与导热机构7接触,从而开关管424与水冷机构3的连接不易受到环境的影响而发生脱离。在行车的过程中,车载电源因车辆的颠簸而发生振动,弹性机构8抵消了振动对开关管424的影响。It is ensured that the switch tube 424 can be in good contact with the heat conduction mechanism 7, so that the connection between the switch tube 424 and the water cooling mechanism 3 is not easily affected by the environment and is disconnected. During driving, the on-board power supply vibrates due to the bumps of the vehicle, and the elastic mechanism 8 counteracts the impact of the vibration on the switch tube 424.
在一些实施例中,导热机构7为导热板。导热板放置在水冷机构3和开关管424之间。In some embodiments, the heat conduction mechanism 7 is a heat conduction plate. The heat conduction plate is placed between the water cooling mechanism 3 and the switch tube 424.
在一些实施例中,弹性机构8可为弹簧或弯折片。弹簧或弯折片具有较好的恢复形变的能力。In some embodiments, the elastic mechanism 8 may be a spring or a bending piece. The spring or bending piece has a better ability to restore deformation.
在一些实施例中,请参阅图8至图10,作为本公开提供的一种车载电源结构100的一种具体实施方式,弹性机构8包括格挡板81、U形片82和固定在U形片82的外侧的弹性片83,格挡板81固定在主PCB板4上,格挡板81可垂直设置于主PCB板4。格挡板81的侧边位于U形片82的内侧,弹性片83抵触在开关管424上。In some embodiments, please refer to FIG. 8 to FIG. 10, as a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, the elastic mechanism 8 includes a grid baffle 81, a U-shaped piece 82 and a U-shaped fixed The elastic sheet 83 on the outer side of the sheet 82 and the grid baffle 81 are fixed on the main PCB board 4, and the grid baffle 81 may be vertically arranged on the main PCB board 4. The side of the grid baffle 81 is located inside the U-shaped piece 82, and the elastic piece 83 abuts against the switch tube 424.
通过格挡板81连接在主PCB板4,从而弹性机构8不易脱离主PCB板4。U形片82连接在格挡板81上,便于安装和拆卸弹性片83。弹性片83使开关管424抵触在导热机构7,结构简单,非常实用。U形片82和弹性片83可以一体成型。The grid baffle 81 is connected to the main PCB board 4 so that the elastic mechanism 8 is not easily separated from the main PCB board 4. The U-shaped piece 82 is connected to the grid baffle 81 to facilitate the installation and removal of the elastic piece 83. The elastic piece 83 makes the switch tube 424 interfere with the heat conduction mechanism 7, and the structure is simple and very practical. The U-shaped sheet 82 and the elastic sheet 83 may be integrally formed.
在一些实施例中,请参阅图8至图10,作为本公开提供的一种车载电源结构100的一种具体实施方式,U形片82沿着格挡板81的长度方向设置,开关管424设置有多个,弹性片83设置有多个,弹性片83的数量和开关管424的数量一一对应。In some embodiments, please refer to FIG. 8 to FIG. 10, as a specific embodiment of a vehicle-mounted power supply structure 100 provided by the present disclosure, the U-shaped sheet 82 is disposed along the length direction of the grid baffle 81, and the switch tube 424 A plurality is provided, and a plurality of elastic pieces 83 is provided. The number of the elastic pieces 83 corresponds to the number of the switch tubes 424 in one-to-one correspondence.
弹性机构8能够同时将多个开关管424抵触在导热机构7上,便于使多个开关管424稳定与水冷机构3接触。The elastic mechanism 8 can simultaneously abut the plurality of switch tubes 424 on the heat-conducting mechanism 7 to facilitate the stable contact of the plurality of switch tubes 424 with the water cooling mechanism 3.
在一些实施例中,开关管424为MOS管,四个MOS管电连接组成H桥,两个MOS管电连接成半桥。In some embodiments, the switch 424 is a MOS tube, four MOS tubes are electrically connected to form an H-bridge, and two MOS tubes are electrically connected to form a half-bridge.
在一些实施例中,请参阅图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,隔离PCB板6相对设置有两个,开关管424位于两个隔离PCB板6之间,变压器模块421和电感模块422分别设置在隔离PCB板6的外侧。In some embodiments, please refer to FIG. 9, as a specific embodiment of a vehicle-mounted power supply structure 100 provided by the present disclosure, two isolation PCB boards 6 are oppositely disposed, and a switch tube 424 is located between the two isolation PCB boards 6 In the meantime, the transformer module 421 and the inductance module 422 are disposed outside the isolation PCB 6 respectively.
隔离PCB板6具有屏蔽磁场的作用,同时保证了开关管424的正常工作。通过隔离PCB板6将开关管424与变压器模块421、电感模块422分隔开,使开关管424不易受到电感模块422与变压器模块421的磁场的影响而发生磁场耦合和近场耦合。两个隔离PCB板6将开关管424较好地围住,使开关管424位于磁场较少的空间内。The isolation PCB 6 has the function of shielding the magnetic field, and at the same time ensures the normal operation of the switch tube 424. The isolation PCB board 6 separates the switch tube 424 from the transformer module 421 and the inductor module 422, so that the switch tube 424 is not easily affected by the magnetic fields of the inductor module 422 and the transformer module 421 and magnetic field coupling and near-field coupling occur. The two isolation PCB boards 6 enclose the switch tube 424 better, so that the switch tube 424 is located in a space with less magnetic field.
在一些实施例中,开关管424设置在主PCB板4或隔离PCB板6上。当开关管424设置在隔离PCB板6上时,减少了主PCB板4的空间的使用,便于主PCB板4设置其他的元器件。In some embodiments, the switch tube 424 is disposed on the main PCB board 4 or the isolation PCB board 6. When the switch tube 424 is disposed on the isolation PCB board 6, the use of the space of the main PCB board 4 is reduced, and it is convenient for the main PCB board 4 to set other components.
在一些实施例中,隔离PCB板6设置八层铜皮层。铜皮层具有较好的磁场屏蔽的作用。In some embodiments, the isolation PCB 6 is provided with eight copper skin layers. The copper skin has a good magnetic field shielding effect.
在一些实施例中,请参阅图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,变压器模块421和电感模块422之间还设有电容模块423。In some embodiments, please refer to FIG. 9. As a specific implementation of an on-board power supply structure 100 provided by the present disclosure, a capacitor module 423 is further provided between the transformer module 421 and the inductance module 422.
变压器模块421和电感模块422之间的磁场会相互影响。电容模块423和电容PCB板9阻挡在变压器模块421和电感模块422之间的磁场上,使变压器模块421和电感模块422之间的磁场减弱。电容PCB板9具有屏蔽的作用,进一步使变压器模块421和电感模块422之间不易相互影响。同时,电容PCB板9利用了主PCB板4的竖向空间,使主PCB板4能够焊接较多的电容元件4231,减少了车载电源的整体的体积。电容PCB板9和电容元件4231配合,极大地降低了变压器模块421和电感模块422之间影响。The magnetic field between the transformer module 421 and the inductor module 422 will affect each other. The capacitor module 423 and the capacitor PCB 9 block the magnetic field between the transformer module 421 and the inductor module 422, so that the magnetic field between the transformer module 421 and the inductor module 422 is weakened. The capacitor PCB 9 has a shielding function, which further prevents the transformer module 421 and the inductor module 422 from easily affecting each other. At the same time, the capacitive PCB board 9 utilizes the vertical space of the main PCB board 4 to enable the main PCB board 4 to solder more capacitive elements 4231, reducing the overall volume of the vehicle power supply. The cooperation of the capacitor PCB 9 and the capacitor element 4231 greatly reduces the influence between the transformer module 421 and the inductor module 422.
在一些实施例中,电容模块423的高度高于变压器模块421和电感模块422。In some embodiments, the height of the capacitor module 423 is higher than the transformer module 421 and the inductor module 422.
在一些实施例中,请参阅图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,电容模块423设置在电路主板上,电路主板为主PCB板4。电容模块423包括电容PCB板9和多个电容元件4231。电容PCB板9垂直或倾斜固定于主PCB板4,电容PCB板9与主PCB板4电连接,电容PCB板9位于主PCB板4的侧面。In some embodiments, please refer to FIG. 9. As a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, the capacitor module 423 is disposed on the circuit board, and the circuit board is the main PCB board 4. The capacitor module 423 includes a capacitor PCB 9 and a plurality of capacitor elements 4231. The capacitor PCB 9 is fixed to the main PCB 4 vertically or obliquely. The capacitor PCB 9 is electrically connected to the main PCB 4. The capacitor PCB 9 is located on the side of the main PCB 4.
电容PCB板9具有屏蔽的作用,进一步使变压器模块421和电感模块422之间不易相互影响。同时,电容PCB板9利用了主PCB板4的竖向空间,使主PCB板4能够焊接 较多的电容元件4231,减少了车载电源的整体的体积。电容PCB板9和电容元件4231配合,极大地降低了变压器模块421和电感模块422之间影响。The capacitor PCB 9 has a shielding function, which further prevents the transformer module 421 and the inductor module 422 from easily affecting each other. At the same time, the capacitive PCB board 9 utilizes the vertical space of the main PCB board 4, enabling the main PCB board 4 to solder more capacitive elements 4231, reducing the overall volume of the vehicle power supply. The cooperation of the capacitor PCB 9 and the capacitor element 4231 greatly reduces the influence between the transformer module 421 and the inductor module 422.
在一些实施例中,电容PCB板9设置八层铜皮层。In some embodiments, the capacitor PCB 9 is provided with eight copper skin layers.
在一些实施例中,电容PCB板9的高度高于变压器模块421和电感模块422的高度。In some embodiments, the height of the capacitor PCB 9 is higher than the height of the transformer module 421 and the inductor module 422.
在一些实施例中,请参阅图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,还包括设置在主PCB板4上的通电发热模块,固定在电容PCB板9上的电容元件4231的封装面朝向通电发热模块的外侧。In some embodiments, please refer to FIG. 9, as a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, it further includes a powered heating module provided on the main PCB 4 and fixed on the capacitor PCB 9 The package surface of the capacitive element 4231 faces the outside of the energized heating module.
电感模块422在使用的过程发出热量,电容元件4231的封装面朝向通电发热模块的外侧,便于减少通电发热模块对电容模块423的影响。The inductance module 422 emits heat during use, and the packaging surface of the capacitive element 4231 faces the outer side of the energized heating module, which is convenient for reducing the influence of the energized heating module on the capacitor module 423.
在一些实施例中,通电发热模块为变压器模块421。In some embodiments, the energized heating module is a transformer module 421.
在一些实施例中,通电发热模块至少设置有两个,至少两个通电发热模块通电时相同时间内产生的热量不一样,固定在电容PCB板9上的电容元件4231朝向温度低的通电发热模块。In some embodiments, there are at least two energized heating modules, at least two energized heating modules generate different heat at the same time when energized, and the capacitive element 4231 fixed on the capacitor PCB 9 faces the energized heating module with low temperature .
在一些实施例中,请参阅图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,电容元件4231的引脚垂直连接在电容PCB板9上,多个电容元件4231之间对齐设置在电容PCB板9上。In some embodiments, please refer to FIG. 9, as a specific embodiment of an on-board power supply structure 100 provided by the present disclosure, the pins of the capacitive element 4231 are vertically connected on the capacitive PCB board 9, and among the multiple capacitive elements 4231 The alignment is set on the capacitor PCB 9.
电容元件4231紧密排列在电容PCB板9上,提高电容PCB板9上的空间利用率。The capacitive elements 4231 are closely arranged on the capacitive PCB board 9 to improve the space utilization rate on the capacitive PCB board 9.
在一些实施例中,多个电容元件4231之间呈排对齐或呈列对齐。In some embodiments, the plurality of capacitive elements 4231 are aligned in rows or columns.
在一些实施例中,电容PCB板9上设有第一插孔91和第二插孔92,第一插孔91用于连接电容元件4231的一引脚,第二插孔92用于连接电容元件4231的另一引脚。第一插孔91和第二插孔92设置多个,多个第一插孔91成排设置,多个第二插孔92成排设置。当需要安装或拆卸电容时,将电容元件4231从电容PCB板9上插入或拔出,非常方便。In some embodiments, the capacitor PCB 9 is provided with a first jack 91 and a second jack 92, the first jack 91 is used to connect a pin of the capacitive element 4231, and the second jack 92 is used to connect a capacitor The other pin of component 4231. The first insertion hole 91 and the second insertion hole 92 are provided in plurality, the plurality of first insertion holes 91 are provided in rows, and the plurality of second insertion holes 92 are provided in rows. When it is necessary to install or remove the capacitor, it is very convenient to insert or remove the capacitor element 4231 from the capacitor PCB 9.
在一些实施例中,请参阅图9,作为本公开提供的一种车载电源结构100的一种具体实施方式,同一个电容PCB板9上设置有至少两组对齐的电容元件4231,至少两组对齐电容元件4231之间设置有隔离板93,隔离板93固定在主PCB板4上。In some embodiments, please refer to FIG. 9, as a specific embodiment of a vehicle power supply structure 100 provided by the present disclosure, at least two sets of aligned capacitive elements 4231 are provided on the same capacitor PCB 9, and at least two sets An isolation plate 93 is provided between the aligned capacitive elements 4231, and the isolation plate 93 is fixed on the main PCB board 4.
隔离板93至少两组对齐的电容元件4231之间不易相互影响。同时隔离板93起到支撑电容PCB板9的作用,使电容PCB板9稳定连接在主PCB板4上。At least two groups of aligned capacitive elements 4231 of the isolation plate 93 are not likely to affect each other. At the same time, the isolation board 93 plays a role of supporting the capacitor PCB 9, so that the capacitor PCB 9 is stably connected to the main PCB 4.
在一些实施例中,电容元件4231为贴片电容。In some embodiments, the capacitive element 4231 is a chip capacitor.
在一些实施例中,电容元件4231的封装为方体封装。In some embodiments, the package of the capacitive element 4231 is a rectangular package.
在一些实施例中,请参阅图9,作为本公开提供的一种车载电源结构100的一种具 体实施方式,电容模块423还包括圆柱形电容4232,圆柱形电容4232设置在两个隔离PCB板6之间。In some embodiments, please refer to FIG. 9, as a specific embodiment of a vehicle power supply structure 100 provided by the present disclosure, the capacitor module 423 further includes a cylindrical capacitor 4232, and the cylindrical capacitor 4232 is disposed on two isolated PCB boards Between 6.
圆柱形电容4232设置在隔离PCB板6之间,从而充分利用两个隔离PCB板6之间的区域,使主PCB板4上焊接较多的元器件。The cylindrical capacitor 4232 is disposed between the isolated PCB boards 6, so as to make full use of the area between the two isolated PCB boards 6, so that more components are soldered on the main PCB board 4.
以上所述仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本公开的保护范围之内。The above are only the preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modification, equivalent replacement and improvement made within the spirit and principle of the present disclosure shall be included in the protection of the present disclosure Within range.

Claims (10)

  1. 一种车载电源结构,其特征在于,包括箱体、屏蔽板、主PCB板以及控制PCB板,所述屏蔽板设置在所述箱体内,所述箱体通过所述屏蔽板分为第一区域和第二区域,所述第一区域和所述第二区域连通,所述主PCB板和所述控制PCB板电连接;A vehicle-mounted power supply structure, characterized by comprising a box body, a shielding board, a main PCB board and a control PCB board, the shielding board is provided in the box body, and the box body is divided into a first area by the shielding board And a second area, the first area and the second area are in communication, and the main PCB and the control PCB are electrically connected;
    所述第一区域上还设有电连接在所述主PCB板的功率器件和高压大电流信号器件;The first area is also provided with power devices and high-voltage high-current signal devices electrically connected to the main PCB board;
    所述第二区域上还设有电连接在所述控制PCB板的非功率器件和低压小电流信号器件。The second area is also provided with non-power devices and low-voltage low-current signal devices electrically connected to the control PCB board.
  2. 如权利要求1所述的一种车载电源结构,其特征在于,还包括设置在所述箱体内的水冷机构,所述水冷机构对所述第一区域和所述第二区域中的至少一个区域进行散热。The on-vehicle power supply structure according to claim 1, further comprising a water cooling mechanism provided in the cabinet, the water cooling mechanism facing at least one of the first area and the second area Conduct heat dissipation.
  3. 如权利要求2所述的一种车载电源结构,其特征在于,所述水冷机构设置在所述屏蔽板上。The vehicle power supply structure according to claim 2, wherein the water cooling mechanism is provided on the shielding plate.
  4. 如权利要求3所述的一种车载电源结构,其特征在于,所述水冷机构包括冷却槽和密封盖,所述冷却槽上设有进水口和排水口,所述进水口和所述排水口位于所述第一区域,所述冷却槽设置在所述屏蔽板上,所述密封盖密封连接与所述冷却槽的开口处。The vehicle-mounted power supply structure according to claim 3, wherein the water cooling mechanism includes a cooling tank and a sealing cover, and the cooling tank is provided with a water inlet and a drain, the water inlet and the drain Located in the first area, the cooling groove is provided on the shielding plate, and the sealing cover is sealingly connected to the opening of the cooling groove.
  5. 如权利要求4所述的一种车载电源结构,其特征在于,所述进水口连接有进水管,所述进水口连接有排水管;The vehicle-mounted power supply structure according to claim 4, wherein the water inlet is connected with a water inlet pipe, and the water inlet is connected with a drain pipe;
    所述箱体和所述进水管一体成型;或,The box body and the water inlet pipe are integrally formed; or,
    所述屏蔽板和所述进水管一体成型;或,The shielding plate and the water inlet pipe are integrally formed; or,
    所述箱体和所述屏蔽板和所述进水管一体成型;The box body, the shielding plate and the water inlet pipe are integrally formed;
    所述箱体和所述排水管一体成型;或,The box body and the drain pipe are integrally formed; or,
    所述屏蔽板和所述排水管一体成型;或,The shielding plate and the drain pipe are integrally formed; or,
    所述箱体和所述屏蔽板和所述排水管一体成型;The box body, the shielding plate and the drain pipe are integrally formed;
    所述进水管和所述排水管使所述冷却槽与所述箱体的外部连通。The water inlet pipe and the drain pipe communicate the cooling tank with the outside of the box.
  6. 如权利要求2所述的一种车载电源结构,其特征在于,所述低压小电流信号器件包括直流滤波器和交流滤波器;The vehicle-mounted power supply structure according to claim 2, wherein the low-voltage small-current signal device includes a DC filter and an AC filter;
    所述第一区域设有第一凹槽和第二凹槽;The first area is provided with a first groove and a second groove;
    所述直流滤波器位于所述第一凹槽,所述交流滤波器位于所述第二凹槽;The DC filter is located in the first groove, and the AC filter is located in the second groove;
    所述水冷机构位于所述第一凹槽和所述第二凹槽之间。The water cooling mechanism is located between the first groove and the second groove.
  7. 如权利要求6所述的一种车载电源结构,其特征在于,所述第一凹槽和所述第二 凹槽的开口设有密封板,所述直流滤波器、所述交流滤波器与所述控制PCB板的接线穿过密封板。The vehicle-mounted power supply structure according to claim 6, wherein the openings of the first groove and the second groove are provided with a sealing plate, the DC filter, the AC filter and the The wiring of the control PCB board passes through the sealing board.
  8. 如权利要求2所述的一种车载电源结构,其特征在于,所述主PCB板还竖直或倾斜设有隔离PCB板,所述隔离PCB板电连接于所述主PCB板和所述控制PCB板。An on-board power supply structure according to claim 2, wherein the main PCB board is also vertically or obliquely provided with an isolation PCB board, the isolation PCB board is electrically connected to the main PCB board and the control PCB board.
  9. 如权利要求8所述的一种车载电源结构,其特征在于,所述功率器件设置在所述隔离PCB板上,所述功率器件与所述水冷机构通过导热机构接触。The vehicle-mounted power supply structure according to claim 8, wherein the power device is disposed on the isolated PCB board, and the power device is in contact with the water cooling mechanism through a heat conduction mechanism.
  10. 如权利要求9所述的一种车载电源结构,其特征在于,还包括弹性机构,所述功率器件通过所述弹性机构抵触在所述导热机构上。The vehicle-mounted power supply structure according to claim 9, further comprising an elastic mechanism, and the power device resists the heat conduction mechanism through the elastic mechanism.
PCT/CN2019/129253 2018-12-29 2019-12-27 Vehicle-mounted power source structure WO2020135732A1 (en)

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EP4258836A1 (en) * 2020-12-04 2023-10-11 Shanghai Valeo Automotive Electrical Systems Co., Ltd. Power converter

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