WO2020125449A1 - 镀膜设备的调试方法和调试机台 - Google Patents

镀膜设备的调试方法和调试机台 Download PDF

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Publication number
WO2020125449A1
WO2020125449A1 PCT/CN2019/123578 CN2019123578W WO2020125449A1 WO 2020125449 A1 WO2020125449 A1 WO 2020125449A1 CN 2019123578 W CN2019123578 W CN 2019123578W WO 2020125449 A1 WO2020125449 A1 WO 2020125449A1
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Prior art keywords
plain glass
debugging
film removal
coating equipment
film
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PCT/CN2019/123578
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English (en)
French (fr)
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潘柏松
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HKC Co Ltd
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HKC Co Ltd
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00—Subject matter not provided for in other groups of this subclass
    • G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24—Vacuum evaporation
    • C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating

Definitions

  • the present application relates to the field of display technology, in particular to a debugging method and a debugging machine of a coating equipment.
  • the plain glass needs to be coated by coating equipment, such as vacuum ion coating equipment (Physical Vapor Deposition, PVD), and the coating equipment is subjected to subsequent manufacturing after coating, such as exposure, development, etching, etc., to form Display panel.
  • coating equipment such as vacuum ion coating equipment (Physical Vapor Deposition, PVD)
  • PVD Physical Vapor Deposition
  • subsequent manufacturing after coating such as exposure, development, etching, etc.
  • This application provides a debugging method and a debugging machine for coating equipment.
  • This application discloses a method for debugging a coating equipment, including the steps of:
  • step C Test the plain glass after the coating test, if it meets the standard, it is judged that the coating equipment debugging is successful; if it does not meet the standard, it is judged that the coating equipment debugging fails, go to step D;
  • step D After removing the coated plain glass and debugging the coating equipment, perform step B again.
  • the application also discloses a method for debugging the coating equipment, including the steps:
  • step c After testing the coated plain glass for testing, if it meets the standard, it is determined that the machine debugging is successful, and step i is performed; if it does not meet the standard, it is determined that the current debugging fails, then step d is performed;
  • step f determine whether the current number M of film removal meets the condition M ⁇ 2, if it is satisfied, go to step g; if not, go to step h;
  • step h The plain glass cleaned in step h is stripped and used as the plain glass for the product;
  • This application also discloses a debugging machine for coating equipment, including:
  • the detection device detects the plain glass used for testing after coating by the coating equipment
  • the judgment device obtains the detection result of the detection device, and judges the detection result according to a preset standard
  • the film stripping device performs film stripping on the test plain glass judged as not meeting the preset standard in the judging device; the film stripping device sends the film stripped test plain glass to the coating equipment for recoating.
  • this application is to debug the coating equipment.
  • the plain glass after coating is tested. If the test meets the standard, the commissioning is successful. If it does not match, it is judged that the current debugging has failed, and the tested plain glass after coating is removed, and the previous coating is removed to avoid affecting the detection.
  • the coating equipment is debugged, the coating equipment is coated again; afterwards, Perform the test again. This process will continue until the test meets the standard and the commissioning is successful.
  • the detection standard is set by those skilled in the art according to specific conditions.
  • FIG. 1 is a schematic diagram of a debugging method flow according to an embodiment of the present application
  • FIG. 2 is a schematic diagram of a flow of a debugging method including a membrane removal record according to an embodiment of the present application
  • FIG. 3 is a schematic diagram of a debugging method flow for product conversion according to an embodiment of the present application.
  • FIG. 4 is a schematic diagram of a debugging method flow for successfully converting a product into an embodiment of the present application
  • FIG. 5 is a schematic diagram of a debugging method flow for product conversion according to another embodiment of the present application.
  • FIG. 6 is a schematic diagram of a debugging machine and a coating equipment according to another embodiment of the present application.
  • first and second are used only for descriptive purposes and cannot be understood as indicating relative importance, or implicitly indicating the number of technical features indicated.
  • the features defined as “first” and “second” may expressly or implicitly include one or more of the features; “multiple” means two or more.
  • the term “comprising” and any variations thereof are meant to be non-exclusive and one or more other features, integers, steps, operations, units, components, and/or combinations thereof may be present or added.
  • connection should be understood in a broad sense, such as fixed connection, detachable connection, or integral connection; may be mechanical connection , It can also be an electrical connection; it can be directly connected, indirectly connected through an intermediate medium, or the internal communication between two components.
  • an embodiment of the present application discloses a method for debugging a coating equipment, including steps:
  • step C After testing the coated plain glass for testing, if it meets the standard, it is judged that the coating equipment debugging is successful; if it does not meet the standard, it is judged that the coating equipment debugging fails, go to step D;
  • step D After removing the coated plain glass and debugging the coating equipment, perform step B again.
  • the coating equipment For the debugging of the coating equipment, by preparing plain glass for testing, the plain glass after coating is tested. If the test meets the standard, the debugging is successful, then the coating equipment does not need to be debugged again. If it does not meet, the current debugging fails. After the coating, the test plain glass has been tested to remove the film, and the previous coating is removed to avoid affecting the detection. After the coating equipment is debugged, the coating equipment is again coated with the test plain glass after the film removal; after that, again Carry out the test, this process will continue until the test meets the standard and the commissioning is successful.
  • the detection standard is set by a person skilled in the art according to specific conditions. Only when the coating equipment meets the detection standard will the debugging be successful. If the detection standard is not met, the debugging is unsuccessful and the debugging will continue until the standard is met.
  • step B a step of initializing the current number M of film removals is included, and in step D, a step of recording the number M of film removals is included.
  • step D the coating After the film removal step of the plain glass, the following steps are also included:
  • step E determine whether the current number M of film removal meets the condition M ⁇ the first preset threshold, if it is satisfied, then perform step F; if not, then perform step G;
  • test glass With the increase of the number of film extraction, the test glass will become thinner. After the thin glass is thin, fragments may appear during the coating or film removal process. Once the fragments are broken, it will cause downtime and affect the coating equipment. Very large, this program introduces the number of membrane removals and records the number of membrane removals. When the number of membrane removals meets the preset conditions, the test plain glass that may cause downtime will be withdrawn in time to prevent the occurrence of downtime. After the withdrawal, the test plain glass is converted into product plain glass to further improve the utilization rate of plain glass.
  • the first preset threshold is equal to 2.
  • the plain glass will also be thinned by the influence of the solvent.
  • the test element After actual testing and verification, after three membrane removals, that is, when the number of membrane removals is equal to 3, the test element The glass is already very thin. If you continue to use it at this time, it is likely to cause downtime. Therefore, if the first preset threshold is set equal to 2, then as long as M is not equal to 3, it is not easy to downtime.
  • the value of the first preset threshold may also be greater than 2, such as 3, 4, or 5.
  • step B includes the step of recording the condition of the membrane removal, which includes successful or unsuccessful removal of the membrane; wherein the initialization of the current membrane removal condition is unsuccessful, and in step E, the current If the number M of film removal meets the preset condition M ⁇ the first preset threshold, and the film removal condition is that the film removal is successful, step F is executed; otherwise, step G is executed.
  • the step B further includes the step of initializing the current number M of membrane removals
  • step D the method further includes the step of adding 1 to the value of the number M of times of film removal, and recording the conditions of film removal;
  • step D after the step of removing the coated plain glass, the following steps are further included:
  • step E Determine whether the current number of membrane removal M satisfies the condition M ⁇ 2, the membrane removal condition is successful, if both are met, step F1 is performed; if the condition M ⁇ 2 is not satisfied, regardless of whether the membrane removal condition is successful, all Go to step G;
  • step F1 Perform the step B again on the plain glass for testing after film removal, and then perform step F2 after performing step B;
  • step C Perform step C, if the test in step C meets the standard, the commissioning is successful, and the test plain glass is used as the product plain glass; if the test in step C does not meet the standard, the commissioning fails, and the coated plain glass is scrapped directly , Replace with a new piece of plain glass as the current machine testing plain glass, and perform step B again;
  • the method further includes the steps of:
  • step F the glass marked as product glass is placed as a glass for product processing after the coating equipment is successfully commissioned.
  • the plain glass for testing is marked as the plain glass for products, as the plain glass for product processing, so not only can it prevent the thinning of the plain glass for testing due to too many stripping times
  • the downtime occurs, and the above-mentioned plexiglass will not be broken during product processing. This can reduce the entry of virgin glass raw materials and reduce losses.
  • step D an acid solvent is used during film extraction.
  • the acid solvent and the metal used in the coating will produce a chemical reaction, which can make the film extraction uniform and thorough, so as not to leave doping to affect the detection. Of course, other solvents can also achieve this effect. Used when removing the membrane.
  • the step B includes the step of initializing the current number M of membrane removals
  • the method further includes the step of adding 1 to the value of the number M of times of film removal;
  • step D after the step of removing the coated plain glass, the following steps are further included:
  • step E determine whether the current number M of film removal meets the condition M ⁇ 2, if it is satisfied, then perform step F1; if not, then proceed to step G;
  • step F1 Perform the step B again on the plain glass for testing after film removal, and then perform step F2 after performing step B;
  • step C Perform step C, if the test in step C meets the standard, the commissioning is successful, and the test plain glass is used as the product plain glass; if the test in step C does not meet the standard, the commissioning fails, and the coated plain glass is scrapped directly , Replace with a new piece of plain glass as the current machine testing plain glass, and perform step B again;
  • step M is greater than or equal to 2, if M ⁇ 2 is met, then scrapped, if not satisfied, the subsequent steps are cleaned.
  • step C after determining that the debugging of the coating equipment fails, the steps are further performed:
  • test plain glass is cleaned before the film is removed.
  • the dust on the surface can be washed off first, which can make the film removal more thorough.
  • step C after determining that the coating equipment is successfully debugged, the steps are further performed:
  • step H The plain glass cleaned in step H is stripped and used as a plain glass for products;
  • test plain glass can be cleaned and the film removed and used directly as the product plain glass, which can be used next time.
  • a method for debugging a coating equipment including:
  • step c After testing the coated plain glass for testing, if it meets the standard, it is determined that the machine debugging is successful, and step i is performed; if it does not meet the standard, it is determined that the current debugging fails, then step d is performed;
  • step f determine whether the current number M of film removal meets the condition M ⁇ 2, if it is satisfied, go to step g; if not, go to step h;
  • step i The plain glass cleaned in step i is stripped and used as a plain glass for products;
  • the plain glass for testing First prepare the plain glass for testing, then coat the plain glass for testing, and initialize the current number of times of film removal and the situation of film removal.
  • the machine sets the standard of the detection parameters, and tests and judges the coated plain glass after the coating. If the judgment result is consistent, the commissioning is successful, then the plain glass for testing can be cleaned at this time, and then directly transferred to the plain glass for the product; If the debugging fails, clean the membrane with plain glass for testing and determine whether the number of membrane removal is greater than or equal to 2. Perform the above different steps according to different results until the debugging is successfully completed.
  • a debugging machine 100 of a coating equipment 200 including:
  • the detection device 110 detects the plain glass for testing after coating by the coating equipment 200;
  • the judgment device 120 obtains the detection result of the detection device 110, and judges the detection result according to a preset standard
  • the film stripping device 130 performs film stripping on the test plain glass determined by the determination device as not conforming to a preset standard; the film stripping device 130 sends the film stripped test plain glass to the coating equipment 200 for re-coating .
  • a testing device 110 is provided on the debugging machine, mainly for testing the plain glass after the coating equipment 200, and a result is obtained after the test, then the obtained result is judged by the preset standard in the judgment device 120, and will appear after the judgment In case of conformity or non-compliance, then when it does, our membrane removal device does not need to perform membrane removal anymore. If it does not meet, then membrane removal is performed.
  • the membrane extraction device 130 will be used for testing after membrane extraction
  • the plain glass is sent to the coating equipment for recoating, and so on, it is known that the test meets the standard.
  • the debugging machine further includes a management and control system 140, and the management and control system 140 includes at least one field that records the number of times of film removal or film removal. Of course, the staff went to view the report to transfer,
  • the conversion of plain glass products is done by the staff.
  • the staff will go to view the report to determine which ones can be transferred.
  • the management and control system 140 is to prevent the personnel from making a mistake.
  • the management and control system 140 is operated by the computer and does not appear. In case of omission, set a field. This field can record the number of times of film removal, and can also record the situation of film removal, which can be used as a comparison reference.
  • management and control system 140 may also include two fields, one to record the film removal condition and the other to record the film removal times.
  • the technical solution of the present application can be widely used in various display panels, such as Twisted Nematic (TN) display panel, In-Plane Switching (IPS) display panel, Vertical Alignment (VA) ) Display panel, multi-quadrant vertical alignment (Multi-Domain Vertical Alignment, MVA) display panel, of course, it can also be other types of display panels, such as organic light-emitting diode (Organic Light-Emitting Diode, OLED) display panel, both The above scheme is applicable.
  • TN Twisted Nematic
  • IPS In-Plane Switching
  • VA Vertical Alignment
  • MVA multi-quadrant vertical alignment
  • OLED Organic Light-Emitting Diode

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Abstract

一种镀膜设备的调试方法，步骤包括：准备测试用素玻璃（A）；将测试用素玻璃进行镀膜（B）；对镀膜后的测试用素玻璃进行检测，若符合标准,判定镀膜设备调试成功（C）；若不符合标准,判定镀膜设备调试失败，执行对镀膜后的测试用素玻璃进行拔膜的步骤（D），并重新执行将测试用素玻璃进行镀膜的步骤（B）。一种镀膜设备（200）的调试机台（100），包括：检测装置（110），对镀膜设备（200）镀膜后的测试用素玻璃进行检测；判断装置（120），获取检测装置（110）的检测结果，依据预设标准对检测结果进行判断；拔膜装置（130），对判断装置中判断为不符合预设标准的测试用素玻璃进行拔膜；的拔膜装置（130）将拔膜后的测试用素玻璃发送至镀膜设备（200）以进行再次镀膜，通过循环不断的检测，使镀膜设备调试出最好的参数，进行产品的大量生产,提高生产效率。

Description

镀膜设备的调试方法和调试机台
本申请要求于2018年12月17日提交中国专利局，申请号为CN201811540663.7，申请名称为“一种镀膜设备的调试方法和调试机台”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及显示技术领域，尤其涉及一种镀膜设备的调试方法和调试机台。
背景技术
这里的陈述仅提供与本申请有关的背景信息，而不必然地构成现有技术。
随着显示技术的发展,人们对显示面板的需求量越来越大。在显示面板的制作过程中，需要对素玻璃通过镀膜设备，诸如真空离子镀膜设备(Physical Vapor Deposition，PVD)进行镀膜的操作，镀膜设备镀膜后进行后续的制作，诸如曝光显影蚀刻等，以形成显示面板。
在镀膜的过程中，因为镀膜技术以及成膜环境的要求比较高，比如说膜厚要求等，在镀膜设备重启或者产品规格以及镀膜环境发生变化后，镀膜时容易出现不符合预设要求的情况，造成产品不合格和材料的浪费。
发明内容
本申请提供一种镀膜设备的调试方法和调试机台。
本申请公开了一种镀膜设备的调试方法，包括步骤：
A：准备测试用素玻璃；
B：将测试用素玻璃进行镀膜；
C：对镀膜后的测试用素玻璃进行检测，若符合标准,判定镀膜设备调试成功；若不符合标准,判定镀膜设备调试失败，执行步骤D；
D：对镀膜后的素玻璃进行拔膜，对镀膜设备进行调试后，重新执行步骤B。
本申请还公开了一种镀膜设备的调试方法，包括步骤：
a：准备测试用素玻璃；
b：将测试用素玻璃进行镀膜，初始化当前拔膜次数M；初始化当前拔膜情况为拔膜不成功；
c：对镀膜后的测试用素玻璃进行检测，若符合标准,判定机台调试成功，并执行步骤i； 若不符合标准,判定当前调试失败，则执行步骤d；
d：对测试用素玻璃进行清洗；
e：对清洗后的测试用素玻璃进行拔膜；记录当前拔膜情况，并记录当前拔膜次数M；
f：判断当前拔膜次数M是否满足条件M≥2，若满足，则执行步骤g；若不满足，则执行步骤h；
g：将拔膜后的测试用素玻璃标记为产品用素玻璃，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤b；
h：以当前机台测试用素玻璃，重新执行步骤b；
i：对测试用素玻璃进行清洗；
j：将步骤h中清洗后的素玻璃进行拔膜，作为产品用素玻璃；
其中，M的初始值为0，每执行一次步骤D，M的值进行加1，即M＝M+1。
本申请还公开了一种镀膜设备的调试机台，包括：
检测装置，对镀膜设备镀膜后的测试用素玻璃进行检测；
判断装置，获取检测装置的检测结果，依据预设标准对检测结果进行判断；
拔膜装置，对判断装置中判断为不符合预设标准的测试用素玻璃进行拔膜；所述的拔膜装置将拔膜后的测试用素玻璃发送至镀膜设备以进行再次镀膜。
对于将未调试的真空离子镀膜设备直接镀膜的方案来说，本申请为镀膜设备进行调试，通过准备测试用素玻璃，对镀膜之后的素玻璃进行检测，检测若符合标准，则调试成功，若不符合，则判定当前调试失败，对镀膜后的已经检测的测试用素玻璃进行拔膜，清除之前的镀膜，以免影响检测，对镀膜设备进行调试后，并使镀膜设备再次进行镀膜；之后，再次进行检测，这个过程会持续进行，直到检测符合标准，调试成功。所述的检测标准由本领域技术人员根据具体的情况设置。
附图说明
所包括的附图用来提供对本申请实施例的进一步的理解，其构成了说明书的一部分，用于例示本申请的实施方式，并与文字描述一起来阐释本申请的原理。显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。在附图中：
图1是本申请的一实施例的一种调试方法流程的示意图；
图2是本申请的一实施例的包含拔膜记录的调试方法流程的示意图；
图3是本申请的一实施例的转产品用的调试方法流程的示意图；
图4是本申请的一实施例的调试成功转产品用的调试方法流程的示意图；
图5是本申请的另一实施例的转产品用的调试方法流程的示意图；
图6是本申请的另一实施例的调试机台与镀膜设备配合的示意图。
具体实施方式
下需要理解的是，这里所使用的术语、公开的具体结构和功能细节，仅仅是为了描述具体实施例，是代表性的，但是本申请可以通过许多替换形式来具体实现，不应被解释成仅受限于这里所阐述的实施例。
在本申请的描述中，术语“第一”、“第二”仅用于描述目的，而不能理解为指示相对重要性，或者隐含指明所指示的技术特征的数量。由此，除非另有说明，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征；“多个”的含义是两个或两个以上。术语“包括”及其任何变形，意为不排他的包含，可能存在或添加一个或更多其他特征、整数、步骤、操作、单元、组件和/或其组合。
另外，“中心”、“横向”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系的术语，是基于附图所示的方位或相对位置关系描述的，仅是为了便于描述本申请的简化描述，而不是指示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。
此外，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，或是两个元件内部的连通。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。下面参考附图和可选的实施例对本申请作进一步说明。
如图1所示，本申请实施例公开了一种镀膜设备的调试方法，包括步骤：
A：准备测试用素玻璃；
B：将测试用素玻璃进行镀膜；
C：对镀膜后的测试用素玻璃进行检测，若符合标准，判定镀膜设备调试成功；若不符合标准，判定镀膜设备调试失败，执行步骤D；
D：对镀膜后的素玻璃进行拔膜，对镀膜设备进行调试后，重新执行步骤B。
为镀膜设备进行调试，通过准备测试用素玻璃，对镀膜之后的素玻璃进行检测，检测若符合标准，则调试成功，那么镀膜设备无需再进行调试，若不符合，则判定当前调试失败，对镀膜后的已经检测的测试用素玻璃进行拔膜，清除之前的镀膜，以免影响检测，对镀膜设备进行调试后，并使镀膜设备再次对拔膜后的测试用素玻璃进行镀膜；之后，再次进行检测，这个过程会持续进行，直到检测符合标准，调试成功。所述的检测标准由本领域技术人员根 据具体的情况设置，只有当镀膜设备符合检测标准，才算调试成功，如果不符合检测标准，那么调试是不成功的，将会继续调试，直到符合标准。
如图2所示，在一实施例中，在步骤B中，包括初始化当前拔膜次数M的步骤，在步骤D中，包括记录拔膜次数M的步骤，所述步骤D中，在对镀膜后的素玻璃进行拔膜的步骤之后，还包括以下步骤：
E：判断当前拔膜次数M是否满足条件M≥第一预设阈值，若满足，则执行步骤F；若不满足，则执行步骤G；
F：将拔膜后的素玻璃标记为产品用素玻璃，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤B；
G：以当前机台测试用素玻璃，重新执行步骤B。
测试用素玻璃随着拔膜次数的增加，测试用素玻璃会变薄，素玻璃变薄后，可能在镀膜或者拔膜的过程中出现破片，而一旦破片会造成宕机，对镀膜设备影响非常大，本方案引入了拔膜次数，记录拔膜次数，在拔膜次数满足预设条件的时候，将可能造成宕机的测试用素玻璃及时撤出，防止了宕机情况的发生，而将撤出后的测试用素玻璃转成产品用素玻璃，进一步提高素玻璃的利用率。
在一实施例中，第一预设阈值等于2。本方案中,每一次拔膜时，除了膜被清除,素玻璃也会被溶剂影响变薄，经过实际测试和验证，经过三次拔膜后，也就是拔膜次数M等于3时，测试用素玻璃已经很薄，此时如果继续使用，很大可能会造成宕机，故将第一预设阈值设置等于2，那么只要M不等于3，就不容易宕机的情况。当然，随着机台性能的提升，第一预设阈值的值也可以大于2，比如3、4或5等。
在一实施例中，步骤B中，包括记录拔膜情况的步骤，所述拔膜情况包括拔膜成功或者拔膜不成功；其中，初始化当前拔膜情况为不成功，在步骤E中，当前拔膜次数M满足预设条件M≥第一预设阈值，且拔膜情况为拔膜成功时，则执行步骤F；否则，则执行步骤G。
同时设定拔膜情况和拔膜次数两个条件，首先要确定拔膜是否成功，如果成功，那么在根据拔膜次数是否达到要求来决定下一步的步骤，若拔膜不成功则继续拔膜，也可以防止之前一些已经经过多次拔膜后的素玻璃误投入继续检测。
在一实施例中，所述步骤B中，还包括初始化当前拔膜次数M的步骤；
所述步骤D中，还包括将所述拔膜次数M的值加1，以及记录拔膜情况的步骤；
所述步骤D中，在对镀膜后的素玻璃进行拔膜的步骤之后，还包括以下步骤：
E：判断当前拔膜次数M是否满足条件M≥2，拔膜情况为成功，若同时满足，则执行步骤F1；若不满足满足条件M≥2，不管是否满足拔膜情况为成功，则都执行步骤G；
F1：将拔膜后的测试用素玻璃再次执行B步骤,在执行完步骤B后执行步骤F2；
F2：执行步骤C，若步骤C中的检测符合标准则调试成功，将测试用素玻璃作为产品用素玻璃；若步骤C中的检测不符合标准则调试失败，直接将镀膜后的素玻璃报废，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤B；
G：以当前机台测试用素玻璃，重新执行步骤B。
其中，M的初始值为0，每执行一次步骤D，M的值进行加1，即M＝M+1。
更进一步的，在所述步骤E中，还包括步骤：
E1：M是否满足M＝3，若满足则执行步骤F2；若不满足，则执行步骤F1；
把拔膜情况也引入步骤E中得到对应的步骤E2，判断M是否满足M＝3，拔膜情况中拔膜是否成功，若不满足M＝3，且拔膜成功，则执行步骤F2。
在一实施例中，步骤F中，标记为产品用素玻璃的玻璃，放置至镀膜设备调试成功后，作为产品加工用的素玻璃。
本方案中,为了防止拔膜次数过多，将测试用素玻璃标记为产品用素玻璃，作为产品加工用的素玻璃，如此不仅可以防止因为拔膜次数过多导致测试用素玻璃变薄而造成宕机的情况发生，而且上述的素玻璃在产品加工时也是不会破片的，如此可以减少素玻璃原料的进入，降低损失。
在步骤D中，拔膜时使用酸溶剂，酸溶剂与镀膜时用的金属会产生化学反应，可以使拔膜均匀彻底，以免留下掺杂影响检测当然其他只要能达到此效果的溶剂也是可以在拔膜时使用的。
如图3所示，在一实施例中，所述步骤B中，包括初始化当前拔膜次数M的步骤；
所述步骤D中，还包括将所述拔膜次数M的值加1的步骤；
所述步骤D中，在对镀膜后的素玻璃进行拔膜的步骤之后，还包括以下步骤：
E：判断当前拔膜次数M是否满足条件M≥2，若满足，则执行步骤F1；若不满足，则执行步骤G；
F1：将拔膜后的测试用素玻璃再次执行B步骤,在执行完步骤B后执行步骤F2；
F2：执行步骤C，若步骤C中的检测符合标准则调试成功，将测试用素玻璃作为产品用素玻璃；若步骤C中的检测不符合标准则调试失败，直接将镀膜后的素玻璃报废，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤B；
G：以当前机台测试用素玻璃，重新执行步骤B；
其中，M的初始值为0，每执行一次步骤D，M的值进行加1，即M＝M+1。
本方案中,我们在满足预设条件时，即拔膜次数等于2次，那么再次镀膜检测后，直接将三次镀膜后测试用素玻璃进行报废，防止出现宕机情况的发生。
另外在调试失败后,还加入步骤M是否大于等于2,如果满足M≥2,则进行报废,如果没 有满足则清洗后续步骤。
在一实施例中，所述步骤C中，判定镀膜设备调试失败后还执行步骤：
H：对测试用素玻璃进行清洗；
镀膜后的测试用素玻璃在拔膜之前进行清洗的操作，可以先洗掉上面的灰尘，可以使拔膜更加彻底。
如图4所示，在一实施例中,所述步骤C中，判定镀膜设备调试成功后还执行步骤：
H：对测试用素玻璃进行清洗；
I：将步骤H中清洗后的素玻璃进行拔膜，作为产品用素玻璃；
进一步的，我们可以判断拔膜次数M是否满足条件M≥2，若是，则将步骤H中清洗后的素玻璃进行拔膜，作为产品用素玻璃，若不是则直接报废。
如果测试用素玻璃首次调试的结果已经在符合检测标准，那么可以将测试用素玻璃进行清洗，拔膜，直接作为产品用素玻璃，下一次可以继续使用。
如图5所示，作为本申请的另一实施例，公开了一种镀膜设备的调试方法，包括：
a：准备测试用素玻璃；
b：将测试用素玻璃进行镀膜，初始化当前拔膜次数M；初始化当前拔膜情况为拔膜不成功；
c：对镀膜后的测试用素玻璃进行检测，若符合标准,判定机台调试成功，并执行步骤i；若不符合标准,判定当前调试失败，则执行步骤d；
d：对测试用素玻璃进行清洗；
e：对清洗后的测试用素玻璃进行拔膜；记录当前拔膜情况，并记录当前拔膜次数M；
f：判断当前拔膜次数M是否满足条件M≥2，若满足，则执行步骤g；若不满足，则执行步骤h；
g：将拔膜后的测试用素玻璃标记为产品用素玻璃，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤b；
h：以当前机台测试用素玻璃，重新执行步骤b；
i：对测试用素玻璃进行清洗；
j：将步骤i中清洗后的素玻璃进行拔膜，作为产品用素玻璃；
其中，M的初始值为0，每执行一次步骤D，M的值进行加1，即M＝M+1。
首先准备测试用素玻璃,接着将测试用素玻璃进行镀膜,同时初始化当前拔膜次数以及拔膜情况,初始化当前拔膜次数为M＝0,拔膜情况为拔膜不成功(N),判定机台设置好检测参数的标准,对镀膜后的测试用素玻璃进行检测判定,判定结果符合则调试成功，那么此时的测试用素玻璃，可以进行清洗，然后直接转产品用素玻璃；如果调试失败，则将测试用素玻璃清洗 拔膜，并判断拔膜次数是否大于等于2，根据不同结果执行上述不同的步骤，到调试成功结束。
如图6所示，作为本申请的另一实施例，公开了一种镀膜设备200的调试机台100，包括：
检测装置110，对镀膜设备200镀膜后的测试用素玻璃进行检测；
判断装置120，获取检测装置110的检测结果，依据预设标准对检测结果进行判断；
拔膜装置130，对判断装置中判断为不符合预设标准的测试用素玻璃进行拔膜；所述的拔膜装置130将拔膜后的测试用素玻璃发送至镀膜设备200以进行再次镀膜。
调试机台上设置检测装置110，主要对镀膜设备200后的测试用素玻璃进行检测，检测后得到一个结果，那么通过得到的结果与判断装置120中的预设标准进行判断，判断后会出现符合或者不符合的情况，那么，符合时，则我们的拔膜装置也不需要再进行拔膜了，若不符合，则进行拔膜，所述的拔膜装置130将拔膜后的测试用素玻璃发送至镀膜设备以进行再次镀膜，如此反复，知道测试符合标准。
在一实施例中，所述调试机台还包括管控系统140，所述管控系统140包括至少一个字段，记录拔膜次数或拔膜情况。当然工作人员去查看报表进行转，
素玻璃转产品是工作人员进行转的，工作人员会去查看报表，确定那一些可以转，管控系统140是为了是防止人员出现转错的情况发生，管控系统140由计算机进行操作，不会出现遗漏的情况，设置一个字段，这个字段可以记录拔膜次数，也可以记录拔膜情况，都可以作为对比参考。
当然，管控系统140也可以包括两个字段，一个记录拔膜情况，另一个记录拔膜次数。
需要说明的是，本方案中涉及到的各步骤的限定，在不影响具体方案实施的前提下，并不认定为对步骤先后顺序做出限定，写在前面的步骤可以是在先执行的，也可以是在后执行的，甚至也可以是同时执行的，只要能实施本方案，都应当视为属于本申请的保护范围。
本申请的技术方案可以广泛用于各种显示面板，如扭曲向列型(Twisted Nematic，TN)显示面板、平面转换型(In-Plane Switching，IPS)显示面板、垂直配向型(Vertical Alignment，VA)显示面板、多象限垂直配向型(Multi-Domain Vertical Alignment，MVA)显示面板，当然，也可以是其他类型的显示面板，如有机发光二极管(Organic Light-Emitting Diode，OLED)显示面板，均可适用上述方案。
以上内容是结合具体的可选的实施方式对本申请所作的进一步详细说明，不能认定本申请的具体实施只局限于这些说明。对于本申请所属技术领域的普通技术人员来说，在不脱离本申请构思的前提下，还可以做出若干简单推演或替换，都应当视为属于本申请的保护范围。

Claims (17)

  1. 一种镀膜设备的调试方法，包括步骤：
    A：准备测试用素玻璃；
    B：将测试用素玻璃进行镀膜；
    C：对镀膜后的测试用素玻璃进行检测，若符合标准,判定镀膜设备调试成功；若不符合标准,判定镀膜设备调试失败，执行步骤D；
    D：对镀膜后的素玻璃进行拔膜，对镀膜设备进行调试，重新执行步骤B。
  2. 如权利要求1所述的一种镀膜设备的调试方法，其中，所述步骤B中，还包括初始化当前拔膜次数M的步骤；
    所述步骤D中，还包括将所述拔膜次数M的值加1的步骤；
    所述步骤D中，在对镀膜后的素玻璃进行拔膜的步骤之后，还包括以下步骤：
    E：判断当前拔膜次数M是否满足条件M≥第一预设阈值，若满足，则执行步骤F；若不满足，则执行步骤G；
    F：将拔膜后的素玻璃标记为产品用素玻璃，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤B；
    G：以当前镀膜设备的测试用素玻璃，重新执行步骤B。
  3. 如权利要求2所述的一种镀膜设备的调试方法，其中，所述第一预设阈值等于2。
  4. 如权利要求3所述的一种镀膜设备的调试方法，其特征在于，所述步骤B中，包括记录拔膜情况的步骤，所述拔膜情况包括拔膜成功或者拔膜不成功；
    其中，初始化当前拔膜情况为不成功，在步骤E中，当前拔膜次数M满足条件M≥第一预设阈值，且拔膜情况为拔膜成功时，则执行步骤F；否则，则执行步骤G。
  5. 如权利要求2所述的一种镀膜设备的调试方法，其中，步骤F中，标记为产品用素玻璃的玻璃，放置至镀膜设备调试成功后，作为产品加工用的素玻璃。
  6. 如权利要求1所述的一种镀膜设备的调试方法，其中，
    所述步骤B中，还包括初始化当前拔膜次数M的步骤；
    所述步骤D中，还包括将所述拔膜次数M的值加1，的步骤；
    所述步骤D中，在对镀膜后的素玻璃进行拔膜的步骤之后，还包括以下步骤：
    E：判断当前拔膜次数M是否满足条件M≥2，若满足，则执行步骤F1；若不满足，则执行步骤G；
    F1：将拔膜后的测试用素玻璃再次执行B步骤,在执行完步骤B后执行步骤F2；
    F2：执行步骤C，若步骤C中的检测符合标准则调试成功，将测试用素玻璃作为产品用 素玻璃；若步骤C中的检测不符合标准则调试失败，直接将镀膜后的素玻璃报废，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤B；
    G：以当前机台测试用素玻璃，重新执行步骤B；
    其中，M的初始值为0，每执行一次步骤D，M的值进行加1，即M＝M+1。
  7. 如权利要求1所述的一种镀膜设备的调试方法，其中，所述步骤C中，判定镀膜设备调试成功后还执行步骤：
    H：对测试用素玻璃进行清洗；
    I：将步骤H中清洗后的素玻璃进行拔膜，作为产品用素玻璃。
  8. 如权利要求1所述的一种镀膜设备的调试方法，其中，所述步骤D中，在拔膜时使用酸性溶剂。
  9. 如权利要求6所述的一种镀膜设备的调试方法，其中，所述步骤G中包括：对当前测试用素玻璃进行清洗，重新执行步骤B。
  10. 如权利要求1所述的一种镀膜设备的调试方法，其中，
    所述步骤B中，还包括初始化当前拔膜次数M的步骤；
    所述步骤D中，还包括将所述拔膜次数M的值加1，以及记录拔膜情况的步骤；
    所述步骤D中，在对镀膜后的素玻璃进行拔膜的步骤之后，还包括以下步骤：
    E：判断当前拔膜次数M是否满足条件M≥2，拔膜情况为成功，若同时满足，则执行步骤F1；若不满足条件M≥2，不管是否满足拔膜情况为成功，则都执行步骤G；
    F1：将拔膜后的测试用素玻璃再次执行B步骤，在执行完步骤B后执行步骤F2；
    F2：执行步骤C，若步骤C中的检测符合标准则调试成功，将测试用素玻璃作为产品用素玻璃；若步骤C中的检测不符合标准则调试失败，直接将镀膜后的素玻璃报废，换一片新的素玻璃，作为当前机台测试用素玻璃，重新执行步骤B；
    G：以当前机台测试用素玻璃，重新执行步骤B；
    其中，M的初始值为0，每执行一次步骤D，M的值进行加1，即M＝M+1。
  11. 如权利要求10所述的一种镀膜设备的调试方法，其中，在所述步骤E中，还包括步骤：
    E1：M是否满足M＝3，若满足则执行步骤F2；若不满足，则执行步骤F1；
  12. 如权利要求10所述的一种镀膜设备的调试方法，其中，在所述步骤E中，还包括步骤：
    E2：M是否满足M＝3，拔膜情况中拔膜是否成功，若不满足M＝3，且拔膜成功，则执行步骤F2。
  13. 一种镀膜设备的调试方法，包括步骤：
    a：准备测试用素玻璃；
    b：将测试用素玻璃进行镀膜，初始化当前拔膜次数M；初始化当前拔膜情况为拔膜不成功；
    c：对镀膜后的测试用素玻璃进行检测，若符合标准,判定机台调试成功，并执行步骤i；若不符合标准,判定当前调试失败，则执行步骤d；
    d：对测试用素玻璃进行清洗；
    e：对清洗后的测试用素玻璃进行拔膜；记录当前拔膜情况，并记录当前拔膜次数M；
    f：判断当前拔膜次数M是否满足条件M≥2，若满足，则执行步骤g；若不满足，则执行步骤h；
    g：将拔膜后的测试用素玻璃标记为产品用素玻璃，换一片新的素玻璃，作为当前测试用素玻璃，重新执行步骤b；
    h：以当前测试用素玻璃，重新执行步骤b；
    i：对测试用素玻璃进行清洗；
    j：将步骤h中清洗后的素玻璃进行拔膜，作为产品用素玻璃；
    其中，M的初始值为0，每执行一次步骤D，M的值进行加1，即M＝M+1。
  14. 一种镀膜设备的调试机台，包括：
    检测装置，对镀膜设备镀膜后的测试用素玻璃进行检测；
    判断装置，获取检测装置的检测结果，依据预设标准对检测结果进行判断；
    拔膜装置，对判断装置中判断为不符合预设标准的测试用素玻璃进行拔膜；所述的拔膜装置将拔膜后的测试用素玻璃发送至镀膜设备以进行再次镀膜。
  15. 如权利要求14所述的一种镀膜设备的调试机台，其中，所述调试机台还包括管控系统，所述管控系统对拔膜装置中的拔膜次数或拔膜情况进行记录，所述管控系统包括至少一个字段，记录拔膜次数或拔膜情况。
  16. 如权利要求14所述的一种镀膜设备的调试机台，其中，所述调试机台还包括管控系统，所述管控系统对拔膜装置中的拔膜次数和拔膜情况进行记录，所述管控系统包括两个个字段，分别记录拔膜次数和拔膜情况。
  17. 如权利要求16所述的一种镀膜设备的调试机台，其中，所述拔膜次数M的初始值为0，所述拔膜情况记录分为拔膜成功或拔膜不成功。
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