WO2020110459A1 - Pressure measurement mechanism and breaking device provided with said pressure measurement mechanism - Google Patents

Pressure measurement mechanism and breaking device provided with said pressure measurement mechanism Download PDF

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Publication number
WO2020110459A1
WO2020110459A1 PCT/JP2019/039087 JP2019039087W WO2020110459A1 WO 2020110459 A1 WO2020110459 A1 WO 2020110459A1 JP 2019039087 W JP2019039087 W JP 2019039087W WO 2020110459 A1 WO2020110459 A1 WO 2020110459A1
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WO
WIPO (PCT)
Prior art keywords
slide member
blade
substrate
spring
unit
Prior art date
Application number
PCT/JP2019/039087
Other languages
French (fr)
Japanese (ja)
Inventor
奥田 修
雄一 金平
Original Assignee
三星ダイヤモンド工業株式会社
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Application filed by 三星ダイヤモンド工業株式会社 filed Critical 三星ダイヤモンド工業株式会社
Publication of WO2020110459A1 publication Critical patent/WO2020110459A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets

Definitions

  • the present invention relates to a technique for measuring a break load of a board based on a reaction force that acts when a blade provided in a blade portion is pressed against the board when breaking the board along a scribe line.
  • a substrate such as a brittle material substrate is divided into a scribing step of forming a scribe line (vertical crack) on the substrate and a breaking step of dividing the substrate along the scribe line.
  • a breaking device is used in the breaking process.
  • the breaking device arranges the substrate with the surface on which the scribe line is formed as the lower surface, arranges the blade (blade) so as to match the scribe line of the substrate, and from the position directly above the scribe line to the upper surface of the substrate.
  • the blade is pressed against the back surface of the scribe line to divide the substrate in a vertical cross section along the scribe line.
  • Patent Document 1 As a technique related to the break device, for example, there is one disclosed in Patent Document 1.
  • the reaction force that acts when the blade provided in the blade portion is pressed against the substrate. Based on, the load applied to the substrate is measured.
  • An example of a device for measuring the load (break load) applied to the substrate is a pressure measuring mechanism 112 provided in the conventional break device 101 as shown in FIG.
  • the pressure measuring mechanism 112 includes a drive unit 104 including a motor 105, a moving unit (ball screw) 106, and a guide unit (LM guide) 109, and a vertical direction by the drive unit 104. It has an upper slide member 114 that moves to a lower position, and a lower slide member 115 that is connected to the upper slide member 114, holds the measuring unit 113 (load cell), and has the blade unit 102 attached thereto.
  • the load cell 113 is in a state where the measurement point is in contact with the upper slide member 114.
  • a compression adjustment unit 118 that adjusts the state of the load cell 113 is provided on the upper slide member 114.
  • the conventional pressure measuring mechanism 112 is a method of directly measuring the load, and when the blade 103 of the blade portion 102 is pressed against the substrate 119, the reaction force acting at that time is directly applied to the load cell 113 at the time of breaking. It is supposed to be done. That is, regarding the arrangement of the pressure measuring mechanism 112, the member that moves in the vertical direction by the driving unit 104 is divided into the upper slide member 114 and the lower slide member 115 including the blade unit 102, and the load cell 113 is moved upward. The member 114 is arranged so as to make zero clearance contact.
  • the pressure measurement mechanism 112 is attached in a direction in which a load is applied to the load cell 113 when the substrate 119 is broken. That is, the load cell 113 is arranged so as to be pressed against the upper slide member 114 when the substrate 119 is broken.
  • the compression adjusting unit 118 is adjusted so that the relationship between the load cell 113 and the upper slide member 114 is adjusted to zero.
  • the load cell 113 is slightly pre-pressurized.
  • the clearance between the upper slide member 114 and the load cell 113 is intended to be zero, a considerable number of steps are required to adjust the clearance, and a precision mechanism for realizing the clearance is required. Is concerned. Furthermore, even if the pre-pressurization is applied to the load cell 113, the following problems will be raised.
  • the load cell 113 is, so to speak, like a spring having a large spring constant.
  • the load cell 113 With respect to the load cell 113, it is necessary to make the pressure adjustment highly accurate and to have a mechanism capable of withstanding even when an abnormal load is applied.
  • the pre-pressurization of the load cell 113 is weak, there is no load on the load cell 113, and the upper slide member 114 is slightly contacted, resulting in an unstable state. Further, when the load is applied again from the unstable state, the load cell 113 may vibrate.
  • the present invention is capable of highly accurately measuring the pressure (load) applied to the substrate based on the reaction force acting on the blade in the pressure measurement at the time of breaking the substrate, and the blade. Even if an abnormal load such as a high load is applied to the blade when the blade of the part is pressed against the substrate, the load cell can be directly loaded with a high load by providing a configuration that allows the reaction force that acts on the blade to escape at that time. It is an object of the present invention to provide a pressure measuring mechanism capable of preventing the load cell from being damaged and preventing the load cell from being damaged, and a break device including the pressure measuring mechanism.
  • the pressure measuring mechanism a blade portion that breaks the substrate by pressing the blade provided at the tip along the scribe line, and the blade portion is lowered to the substrate.
  • the pressure measuring mechanism is arranged below the upper slide member and an upper slide member that moves in the vertical direction by the driving unit, A lower slide member that moves the blade portion in the vertical direction, and a lower slide member that is provided below the lower slide member and is pressed by the lower slide member from above, and the blade of the blade portion with respect to the blade.
  • the measuring unit that measures a reaction force acting from the substrate, and the holding unit that holds the measuring unit from the lower side at the lower portion and has the upper portion connected to the upper slide member, A spring is sandwiched between the slide member and the lower slide member so as to be in a pre-compressed state.
  • the measuring unit is in a state where a load is applied in advance by the spring in a compressed state, and the lower slide is caused by a reaction force of the blade of the blade unit that acts when the spring is pressed against the substrate.
  • the load of the measuring unit is reduced by moving the member upward, and the amount of decrease in the load of the measuring unit may be measured as the break load of the substrate.
  • the compression state of the spring is changeable by a compression adjustment unit, and the compression adjustment unit is provided above the spring and between the upper slide member and the holding member. I hope you are there.
  • the pressing direction of the drive unit, the measurement point of the measuring unit, the vertical axis of the spring, the arrangement of the compression adjusting unit, and the pressing direction of the blade unit are on the same straight line in the vertical direction. It is good to be located in.
  • a break device equipped with a pressure measuring mechanism is a blade part that breaks a substrate by pressing a blade provided at the tip along a scribe line, and the blade part is lowered to move the blade part.
  • the pressure measurement mechanism is configured by the drive unit.
  • An upper slide member that moves in the vertical direction, a lower slide member that is disposed below the upper slide member, that moves the blade portion in the vertical direction, and a lower slide member that is disposed below the lower slide member and that slides the lower slide from above.
  • a measuring unit that is in a state of being pressed by a member; and a holding member that holds the measuring unit from the lower side at the lower part and has an upper part connected to the upper slide member.
  • a spring is sandwiched between the upper slide member and the lower slide member so as to be in a pre-compressed state.
  • the load applied to the substrate based on the reaction force acting on the blade can be measured with high accuracy, and the blade part When the blade is pressed against the substrate, even if an abnormal load such as a high load is applied to the blade, the load cell is directly loaded with a high load by providing a configuration that allows the reaction force that acts on the blade to escape at that time. It is possible to prevent the load cell from being damaged.
  • the directions of the x-axis, the y-axis, the z-axis, etc. in the break device 1 and the pressure measuring mechanism 12 are as shown in FIGS.
  • the x-axis direction may be referred to as “front-back direction”
  • the y-axis may be referred to as “left-right direction (width direction)”
  • the z-axis may be referred to as “up-down direction (vertical direction)”.
  • the plus direction of the x-axis may be referred to as “forward direction”
  • the minus direction of the x-axis may be referred to as “rear direction”.
  • the positive direction of the y-axis may be called “right direction”, and the negative direction of the y-axis may be called “left direction”.
  • the plus direction of the z axis may be referred to as “upward direction”, and the minus direction of the z axis may be referred to as “downward direction”.
  • FIG. 1 is a diagram schematically showing a configuration of a pressure measuring mechanism 12 provided in the break device 1, and is an example showing a basic technical idea.
  • the breaking device 1 includes a blade portion 2 that breaks the substrate 19 by pressing a blade 3 (blade) provided at the tip along a scribe line, and lowers the blade portion 2 to cut the blade 3 of the blade portion 2. And a pressure measuring mechanism 12 for measuring a break load when the substrate 3 is divided by pressing the blade 3.
  • the drive unit 4 is provided on the upper part of the apparatus, and has a motor 5 for generating a driving force, a moving unit 6 for vertically moving the blade unit 2 and the like, and a guiding unit 9 for vertically guiding the blade unit 2 and the like. And have.
  • a ball screw 6 is adopted as the moving means 6, and is composed of a long screw shaft 7 and a nut 8 slidably attached to the screw shaft 7.
  • an LM guide 9 including a long rail member 10 and a slider 11 that moves along the rail member 10 is adopted.
  • the configuration of the pressure measuring mechanism 12 according to the present invention will be described in detail with reference to FIG.
  • the horizontal direction of the paper is the x-axis direction
  • the vertical direction of the paper is the z-axis direction.
  • the pressure measuring mechanism 12 is a load (break load) applied to the substrate 19 at the time of breaking based on a reaction force that acts when the blade 3 provided in the blade portion 2 is pressed against the substrate 19 (brittle material substrate or the like). Is to measure.
  • the pressure measuring mechanism 12 of the present invention is arranged below the upper slide member 14 and the upper slide member 14 that moves in the vertical direction by the drive unit 4, and moves the blade unit 2 in the vertical direction.
  • the lower slide member 15 to be moved to the lower slide member 15, and the lower slide member 15 is disposed below the lower slide member 15 and is pressed by the lower slide member 15 from above, and acts on the blade 3 of the blade portion 2 from the substrate 19.
  • It has a measuring unit 13 that measures the reaction force, and a holding member 16 that holds the measuring unit 13 from the lower side at the lower portion and that has the upper portion connected to the upper slide member 14.
  • a spring 17 (details described later) is sandwiched between the upper slide member 14 and the lower slide member 15 so as to be in a pre-compressed state.
  • the measuring unit 13 is in a state (preliminary pressurization) to which a load is applied in advance by the compressed spring 17.
  • a load cell is used as the measuring unit 13.
  • the reaction force of the blade 3 of the blade portion 2 that acts when pressed against the substrate 19 causes the lower slide member 15 to move upward, so that the load of the measuring portion 13 decreases. With the configuration, the amount of decrease of the load of the measuring unit 13 is measured as the break load of the substrate 19.
  • the compression state of the spring 17 can be changed by the spring pressure adjusting unit 18.
  • the spring pressure adjusting portion 18 is provided above the spring 17 and between the upper slide member 14 and the holding member 16.
  • the pressing direction of the drive unit 4 the measurement point 13a of the measurement unit 13, the vertical axis of the spring 17, and the spring pressure.
  • the arrangement of the adjusting unit 18 and the pressing direction of the blade unit 2 may be arranged on the same straight line in the vertical direction.
  • the upper slide member 14 of the present embodiment includes a plate member 14a elongated in the up-down direction (z-axis direction) and a lower part of the plate member 14a in the forward direction (plus direction of the x-axis). And an upper plate piece 14b provided so as to project. That is, the upper slide member 14 is a member formed in a T-shape protruding in the front direction.
  • the upper slide member 14 may be L-shaped.
  • the upper slide member 14 As for the shape of the upper slide member 14, at least a member 14b that sandwiches a spring 17 (details will be described later) in the downward direction (negative direction of the z-axis) is provided, and is movable in the vertical direction (z-axis direction). It is good to have a simple structure.
  • the nut 8 of the ball screw 6 is attached to the front surface (the surface in the positive direction of the x axis) of the plate member 14a.
  • the slider 11 (upper side) of the LM guide 9 is attached to the rear surface (the surface in the negative direction of the x-axis) of the plate member 14a and is movable in the vertical direction (z-axis direction). .. That is, the upper slide member 14 is connected to the drive unit 4.
  • the upper plate piece 14b is a member that holds the spring 17 in a compressed state.
  • the lower surface of the upper plate piece 14b (the surface in the negative direction of the z-axis) is in contact with the spring 17.
  • a spring pressure adjusting portion 18 (details will be described later) is attached to the upper surface (the surface in the positive direction of the z axis) of the upper plate piece 14b.
  • the upper slide member 14 is connected to a holding member 16 (details will be described later) via a spring pressure adjusting portion 18.
  • a lower slide member 15 is provided below the upper slide member 14.
  • the lower slide member 15 of the present embodiment is provided with a plate member 15a elongated in the up-down direction (z-axis direction) and a lower part protruding from the upper part of the plate member 15a in the forward direction (plus direction of the x-axis). And a plate piece 15b. That is, the lower slide member 15 is a member formed in an L-shape protruding in the front direction.
  • a slider 11 (lower side) of the LM guide 9 (guide means) is attached to a rear surface (a surface in the negative direction of the x-axis) of the plate member 15a, and the plate member 15a can move in the vertical direction (z-axis direction). ing.
  • a blade portion 2 having a blade 3 (blade) at its tip is attached to the lower portion of the plate member 15a.
  • the lower plate piece 15b is provided below the upper plate piece 14b formed on the upper slide member 14.
  • the lower plate piece 15b is a member that sandwiches the spring 17 in a compressed state and presses the load cell 13 (measurement unit 13) downward by the repulsive force of the spring 17.
  • the upper surface (the surface in the positive direction of the z axis) of the lower plate piece 15b is in contact with the compressed spring 17.
  • the lower surface (the surface in the negative direction of the z axis) of the lower plate piece 15b is in contact with the measurement point 13a of the load cell 13.
  • the lower plate piece 15b of the lower slide member 15 and the upper plate piece 14b of the upper slide member 14 are provided at a predetermined interval in the vertical direction (z-axis direction).
  • the holding member 16 of the present embodiment includes a plate member 16a elongated in the up-down direction (z-axis direction) and an upper plate provided so as to project from the upper part of the plate member 16a in the rearward direction (negative direction of the x-axis). It has a piece 16b and a lower plate piece 16c that is provided so as to project from the lower portion of the plate member 16a in the rearward direction (the negative direction of the x axis). That is, the holding member 16 is a member formed in a U-shape in which the plate member 16a is provided with two upper plate pieces 16b and lower plate pieces 16c protruding rearward.
  • the lower plate piece 16c is arranged below the lower plate piece 15b formed on the lower slide member 15.
  • the load cell 13 is attached to the lower plate piece 16c.
  • the measurement point 13a of the load cell 13 faces upward (plus direction of the z-axis). That is, the load cell 13 is arranged so as to be sandwiched between the lower plate piece 16c of the holding member 16 and the lower plate piece 15b formed on the lower slide member 15.
  • the holding member 16 is a member that surrounds the lower plate piece 15b of the lower slide member 15 and the upper plate piece 14b of the upper slide member 14 from above and below, holds the load cell 13 from below, and holds the load cell 13 at the same time.
  • the measurement point 13a is brought into contact with the lower slide member 15.
  • a spring 17 for applying a biasing force is incorporated in the space between the upper slide member 14 and the lower slide member 15. That is, the spring 17 is provided in a state of being sandwiched between the upper plate piece 14b of the upper slide member 14 and the lower plate piece 15b of the lower slide member 15.
  • the spring 17 in the compressed state is incorporated while leaving a reserve force for contraction. It is necessary to leave a residual force for contracting the spring 17 in order to prevent damage to the load cell 13 during abnormal operation.
  • the compressed spring 17 can be regarded as a rigid body. Since the spring 17 is in contact with both the upper slide member 14 and the lower slide member 15, when the upper slide member 14 moves in the vertical direction (z-axis direction), the lower slide member 15 also moves at the same time. There is. In particular, when each slide member 14, 15 moves downward (minus direction of the z-axis), the spring 17 connects the upper slide member 14 and the lower slide member 15.
  • the spring 17 is pre-compressed by being sandwiched between the upper plate piece 14b and the lower plate piece 15b.
  • the spring 17 is in a state of pressing down the lower slide member 15 by the repulsive force and applying preliminary pressure to the load cell 13.
  • the spring 17 has a predetermined configuration (outer diameter, wire diameter, number of windings, length, etc.).
  • the number of springs 17 is one in FIG. 1, but two or more springs 17 may be provided.
  • the spring 17 is compressed at a predetermined pressure. That is, it is preferable that the spring 17 has a configuration within a measurable range of the load cell 13 and a range in which the target break load of the substrate 19 can be measured.
  • a compression adjusting unit 18 is provided between the upper slide member 14 and the holding member 16.
  • the compression adjustment unit 18 includes a spring pressure adjustment unit 18 that changes the compression state of the spring 17.
  • the spring pressure adjusting unit 18 may be, for example, a screw 18 or the like whose distance can be adjusted by rotating it.
  • a fine screw is preferable. Fine screws are preferable because they can be manufactured at low cost, have high rigidity, and can withstand the vibration applied to the device during actual operation.
  • the screw 18 is incorporated into the space formed between the upper plate piece 14b of the upper slide member 14 and the upper plate piece 16b of the holding member 16.
  • the screw 18 connects the upper slide member 14 and the holding member 16. If the space becomes narrower in the vertical direction when the screw 18 is rotated in the tightening direction, for example, the upper slide member 14 moves in the upward direction (the positive direction of the z axis), so that the compression of the spring 17 is weakened. On the other hand, when the screw 18 is rotated in the loosening direction, the space is expanded in the vertical direction and the upper slide member 14 is pushed downward (minus direction of the z-axis), so that the compression of the spring 17 becomes stronger.
  • the member that moves in the vertical direction by the drive unit 4 is divided into an upper slide member 14, a lower slide member 15 including the blade unit 2, and a holding member 16 that holds the load cell 13. Then, the spring 17 having the maximum measured load of the load cell 13 is compressed and sandwiched between the upper slide member 14 and the lower slide member 15. A preload is applied to the load cell 13 by the repulsive force of the spring 17.
  • the pressure measuring mechanism 12 is attached so that the load on the load cell 13 decreases when the substrate 19 is broken. As an initial setting of the pressure measuring mechanism 12, preliminary pressurization is applied up to the maximum measurement load of the load cell 13.
  • the pressure measuring mechanism 12 has, as a main configuration in the pressing direction (on the z-axis), a drive unit 4 (motor 5, ball screw 6), a holding member 16, a spring pressure adjusting unit 18, an upper slide member 14, in order from the top.
  • the spring 17, the lower slide member 15, the measuring unit 13 (load cell), and the holding member 16 are provided.
  • the spring 17 when an abnormal load is applied, the spring 17 is regarded as a rigid body until the setting of the pre-pressurization, and when the load is further applied, the spring 17 is further compressed, so that the pre-pressurization decreases, The load cell 13 is protected. By the way, the load cell 13 is continuously loaded.
  • the difference between pre-pressurization and processing value with reduced load
  • break load there is no particular problem. That is, "zero point adjustment" is performed every time measurement is performed.
  • the pressure measuring mechanism 12 of the present invention performs the "zero point adjustment" every time, it is not necessary to provide the mechanism for prepressurizing the load cell 13 with a precision mechanism. Since the load cell 13 is pre-pressurized by the spring 17 and the load cell 13 is constantly in contact with the lower slide member 15 including the blade portion 2, even if the spring 17 expands and contracts due to a change in load, it does not vibrate. Absent.
  • the pressure measuring mechanism 12 of the present invention can measure the break load of the substrate 19 in the entire measurable range of the load cell 13. Further, even if an abnormal load is applied, the load cell 13 will not be damaged.
  • the operations of the break device 1 and the pressure measuring mechanism 12 when the blade 3 of the blade portion 2 is pressed against the substrate 19 to divide the substrate 19 are as follows.
  • the nut 8 of the ball screw 6 moves on the screw shaft 7 in the downward direction (minus direction of the z-axis) by the driving force output from the motor 5 of the drive unit 4, the nut 8 descends to cause the upper slide member 14 to move. Goes down.
  • the slider 11 (upper side) of the LM guide 9 lowers along the rail.
  • the holding member 16 connected to the upper slide member 14 via the spring pressure adjusting portion 18 also descends.
  • the load cell 13 held by the holding member 16 also descends.
  • the upper slide member 14 and the lower slide member 15 are made into one unit by the spring 17 regarded as a rigid body. That is, the upper slide member 14 and the lower slide member 15 descend simultaneously.
  • the spring 17 is compressed and incorporated with a residual force of contraction.
  • the lower slide member 15 is lowered by the spring 17 pushed by the upper slide member 14.
  • the slider 11 (lower side) of the LM guide 9 lowers along the rail.
  • the blade portion 2 provided at the tip of the lower slide member 15 also descends.
  • the lower slide member 15 and the load cell 13 are in contact with each other at the measurement point 13a.
  • the load cell 13 comes into contact with the lower slide member 15 and descends while maintaining a state in which a load is applied in advance by the spring 17 in a compressed state (preliminary pressurization).
  • a reaction force is generated with respect to the blade 3 of the blade portion 2.
  • the lower slide member 15 moves in the upward direction (the positive direction of the z axis) by the reaction force that acts when the blade 3 is pressed against the substrate 19.
  • the spring 17 contracts.
  • the load cell 13 held by the holding member 16 is almost stopped. That is, the lower slide member 15 performs different operations (movement that rises with respect to the stop) with respect to the holding member 16 and the upper slide member 14.
  • the spring 17 contracts, so that the lower slide member 15 is less pressed against the measurement point 13a of the load cell 13 that is in contact, and the load is released. That is, since the contact pressure by the lower slide member 15 is reduced, the load (preliminary pressurization) on the load cell 13 is reduced.
  • the load cell 13 detects a negative load here.
  • the detected reduction amount of the load of the load cell 13 is measured as the break load of the substrate 19.
  • the present invention is configured such that the spring 17 contracts by the reaction force of the blade 3 of the blade portion 2 that acts when pressed against the substrate 19 and the lower slide member 15 rises, so that the preload on the load cell 13 decreases. Therefore, even if an abnormal reaction force is applied to the blade 3 due to a high load or the like for some reason, the load cell 13 is prevented from receiving an abnormal reaction force. Therefore, damage to the load cell 13 due to an abnormal load can be prevented.
  • FIG. 2 is a perspective view of the breaking device 1 including the pressure measuring mechanism 12 of the present invention.
  • 3A to 3C are a front view, a side view, and a plan view of the pressure measuring mechanism 12 of the present invention.
  • 4A and 4B are an AA sectional view (side sectional view) and a BB sectional view (front sectional view) of the pressure measuring mechanism 12 of the present invention.
  • 2 to 4A and 4B are examples according to an actual device.
  • the motor 5 of the drive unit 4 is provided at the uppermost part of the breaking device 1, and its rotation shaft 5a faces downward (minus direction of z-axis). There is.
  • the rotating shaft 5 a of the motor 5 is connected to the screw shaft 7 of the ball screw 6 via the coupling 20.
  • the screw shaft 7 is provided with its axis oriented in the z-axis direction.
  • the nut 8 of the ball screw 6 is attached to the upper slide member 14.
  • the upper slide member 14 is provided above the pressure measuring mechanism 12.
  • the upper slide member 14 is attached to the slider 11 (upper side) in which the plate member 14a moves along the rail.
  • the upper plate piece 14b includes a block body provided in the upper portion.
  • the upper plate piece 14b is formed so as to project in the front direction (plus direction of the x-axis), and the nut 8 of the ball screw 6 is attached to the upper plate piece 14b.
  • the upper slide member 14 moves in the vertical direction (z-axis direction), and the slider 11 (upper side) also moves along the rail.
  • a spring pressure adjusting portion 18 (screw) is provided in contact with the upper surface of the upper plate piece 14b.
  • two springs 17 are arranged side by side in the left-right direction (y-axis direction) below the upper plate piece 14b.
  • the lower slide member 15 is provided below the upper slide member 14.
  • the lower slide member 15 is attached to the slider 11 (lower side) in which the plate member 15a moves along the rail.
  • a blade portion 2 having a blade 3 at its tip is attached to the lower portion of the plate member 15a.
  • the lower plate piece 15b is formed so as to project in the front direction (the positive direction of the x axis).
  • Two springs 17 are provided side by side in the left-right direction (y-axis direction) on the upper side of the lower plate piece 15b. That is, the spring 17 is sandwiched between the upper slide member 14 and the lower slide member 15 and is assembled in a compressed state.
  • the holding member 16 is provided on the front side (the positive direction of the x-axis) of the upper slide member 14 and the lower slide member 15.
  • the holding member 16 is a quadrangular frame body in a front view.
  • the holding member 16 has a long rod member 16a and connecting members 16b and 16c that connect the rod member 16a.
  • the rod member 16a corresponds to the plate member 16a in FIG.
  • the connecting member 16b corresponds to the upper plate piece 16b in FIG.
  • the connecting member 16c corresponds to the lower plate piece 16c in FIG.
  • Two rod members 16a are arranged with their axes oriented in the up-down direction (z-axis direction) and at predetermined intervals in the left-right direction (y-axis direction).
  • the connecting members 16b and 16c are provided so as to bridge the ends of the two rod members 16a in the left-right direction, and connect the two rod members 16a.
  • the upper connecting member 16b connects the upper ends of the two rod members 16a in the left-right direction.
  • the lower connecting member 16c connects the lower end portions of the two rod members 16a in the left-right direction.
  • a screw hole is formed in the upper connecting member 16b, and the spring pressure adjusting portion 18 (screw) is inserted into the screw hole.
  • the spring pressure adjusting portion 18 for example, when the screw 18 is rotated in the tightening direction, the space between the holding member 16 and the upper slide member 14 is expanded in the vertical direction and the spring 17 is pressed, so that the compression of the spring 17 is prevented. Get stronger.
  • the screw 18 is rotated in the loosening direction, the space between the holding member 16 and the upper slide member 14 is narrowed in the vertical direction and the pressing force is reduced, so that the compression of the spring 17 is weakened.
  • the rod member 16a is inserted into a through hole provided in the upper plate piece 14b of the upper slide member 14. Further, the rod member 16 a is provided so as to pass through the inside of the spring 17. The rod member 16a is inserted into a through hole provided in the lower plate piece 15b of the lower slide member 15. The rod member 16a is provided slidably in the vertical direction (z-axis direction) with respect to the lower slide member 15.
  • the load cell 13 (measurement unit) is placed on the lower connecting member 16c.
  • the measurement point 13a of the load cell 13 faces upward (plus direction of the z-axis).
  • the measurement point 13a of the load cell 13 is in contact with the lower plate piece 15b of the lower slide member 15. Preliminary pressurization is applied to the load cell 13 by being pressed against the lower slide member 15 by the repulsive force of the spring 17.
  • the pressing direction of the drive unit 4, the measurement point 13a of the load cell 13, the vertical axis of the spring 17, the arrangement of the spring pressure adjusting unit 18, and the pressing direction of the blade unit 2 are in the vertical direction (z-axis direction). They are arranged on the same straight line.
  • the concept of the pressure measuring mechanism 12 of the breaking device 1 of the present invention will be described.
  • the load cell 13 is confined between the lower slide member 15 provided with the blade portion 2 and the holding member 16 so that the clearance becomes zero.
  • the load applied to the blade 3 by the break is directly detected by the load cell 13.
  • the deformation of the load cell 13 due to the load is regarded as a negligible amount.
  • the load cell 13 does not have a perfect rigid body because the strain gauge is distorted to measure the pressure, and is, so to speak, like a spring having a very large spring constant.
  • the procedure is as follows.
  • the spring constant is 16 KN/mm.
  • the compression adjusting unit 118 of the conventional pressure measuring mechanism 112 is finely adjusted with four screws. Conventionally, precision lead screws are required.
  • the pre-pressurization to the load cell 13 it is possible to eliminate the gap.
  • the measured value can be acquired as the difference between the pre-pressurization of the load cell 13 and the pressure output during the break.
  • the pre-pressurization to the load cell 13 is sufficiently performed. Since the blade portion 2 needs to have a considerable rigidity to hold the blade 3, it has a sufficient weight (about 20 kg).
  • the pre-pressurization to the load cell 13 is sufficiently performed, even if the blade portion 2 having a sufficient weight is moved in the vertical direction, it does not vibrate.
  • the maximum measurement load is always applied to the load cell 13 so that the force generated at the time of break is in the direction of reducing the load on the load cell 13.
  • the load cell 13 manufactured by TEAC Corporation, model number: TU-PGRH-G is used as the measuring unit 13.
  • a pressure is applied in advance, and the pressure when the load decreases from that state is measured.
  • 3000N is applied as pre-pressurization to the load cell 13 and set in the break device 1, and the break load on the substrate 19 is measured based on the pressure reduced from the pre-pressurization of the load cell 13 during operation.
  • a pressure of 3000 N is applied in advance so that the load on the load cell 13 at the time of break is reduced. The difference between the output value in the neutral state and the output value when the break actually occurs is measured as the load (break load) due to the break.
  • the attachment portion of the blade 3 in the blade portion 2 is in a seesaw shape with the center as the rotation reference 23.
  • One side is pushed by the spring 21, and the other side is adjusted in height by the blade portion balance adjusting mechanism 22 (adjusting screw or eccentric pin).
  • the pressure of the spring 21 is about 10N to 20N.
  • an upper slide member 14 connected to the drive unit 4 a lower slide member 15 including the blade unit 2, and a holding member that holds the load cell 13.
  • a 3000N spring 17 is sandwiched between the upper slide member 14 and the lower slide member 15 to apply pre-pressurization to the load cell 13.
  • a load is applied to the load cell 13 in advance, and the amount of decrease in the load is measured as a break load.
  • the spring pressure adjusting portion 18 can be sufficiently attached and adjusted by using a general fine screw without using a precision lead screw.
  • a feature of the present invention is that the load is constantly applied to the load cell 13. The load exceeding the spring pressure is not applied to the load cell 13. That is, the load cell 13 can be protected during abnormal operation.
  • the spring pressure adjusting unit 18 screw
  • the load cell 13 and its measurement range can be changed. In that case, a change in the screw 18 is handled by offset input.
  • the expected accuracy of the load cell 13 alone is ⁇ 3N, for example, guide sliding resistance and noise such as vibration will be added to the device.
  • the measurement resolution and the absolute accuracy of the displayed pressure are considered to be about ⁇ 10 N absolute accuracy.
  • the blade portion 2 (blade 3), the load cell 13, the spring 17 for giving a preliminary pressure, the ball screw 6 and the like are all arranged in a straight line in the vertical direction so that a moment is generated in each structure. Since the noise such as the sliding resistance and vibration of the LM guide 9 is minimized, that is, the noise at the time of pressure measurement can be suppressed as much as possible, the pressure of the blade portion 2 can be accurately measured.
  • the xy position, height, stroke, etc. of the blade portion 2 are predetermined.
  • the LM guide 9, the motor 5 and the like are also predetermined. When the weight of the device decreases, it is necessary to adjust the gain of the z-axis motor accordingly.
  • the configuration of the LM guide 9 is divided into a drive unit 4 and a blade unit 2, and a load cell 13 is provided between them.
  • the size of the LM guide 9 and the number of sliders 11 are predetermined.
  • the blade portion 2 has a predetermined rigidity.
  • the inclination adjusting mechanism of the lower portion 16d of the holding member is adjusted by the rotation reference 23 and the blade portion balance adjusting mechanism 22 (eccentric pin).
  • the adjustment amount is ⁇ 0.3 mm.
  • the pressure measuring mechanism of the present invention is a blade portion that breaks the substrate by pressing the blade provided at the tip along the scribe line, and lowers the blade portion to cut the blade portion of the blade substrate.
  • a pressure measuring mechanism provided in a break device having a driving unit to be pressed against, and the pressure measuring mechanism is arranged below the upper sliding member and an upper slide member that moves in the vertical direction by the driving unit.
  • a lower slide member that moves the blade portion in the up-down direction, and a counter member that is disposed below the lower slide member and is pressed by the lower slide member from above, and that acts on the blade of the blade portion from the substrate.
  • the measuring unit that measures the force and the holding member that holds the measuring unit from the lower side at the lower part and that is connected to the upper slide member at the upper part are provided.
  • the spring is sandwiched so that it is in a pre-compressed state.
  • the breaking device of the present invention the blade portion that breaks the substrate by pressing the blade provided at the tip along the scribe line, and lowers the blade portion to press the blade of the blade portion against the substrate.
  • a holding member that holds the measuring unit from the lower side at the lower portion and has an upper portion connected to the upper slide member, and a spring is pre-compressed between the upper slide member and the lower slide member. It has a configuration in which it is sandwiched so as to be in a closed state.

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Abstract

Provided are a pressure measurement mechanism and a breaking device that can perform load measurement on a substrate with high accuracy and prevent damage on a load cell even if an abnormal load is applied to a blade in pressure measurement during breaking of the substrate. The present invention provides a pressure measurement mechanism (12) of a breaking device (1) comprising a blade unit (2) that breaks a substrate (19) with a blade (3) and a driving unit (4) that lowers the blade unit (2). The pressure measurement mechanism (12) has an upper sliding member (14) that moves vertically, a lower sliding member (15) that is arranged under the upper sliding member (14) and moves the blade unit (2) vertically, a measurement unit (13) that is pressed by the lower sliding member (15) and measures a reactive force acting on the blade (3), and a retaining member (16) that retains the measurement unit (13) and is coupled to the upper sliding member (14). A previously-compressed spring (17) is held between the upper sliding member (14) and the lower sliding member (15).

Description

圧力計測機構及び、その圧力計測機構を備えたブレイク装置Pressure measuring mechanism and break device equipped with the pressure measuring mechanism
 本発明は、スクライブラインに沿って基板をブレイクする際、ブレード部に備えられている刃を基板に押し当てたときに作用する反力に基づいて、基板のブレイク荷重を計測する技術に関する。 The present invention relates to a technique for measuring a break load of a board based on a reaction force that acts when a blade provided in a blade portion is pressed against the board when breaking the board along a scribe line.
 従来より、例えば、脆性材料基板などの基板の分断には、その基板にスクライブライン(垂直クラック)を形成するスクライブ工程と、スクライブラインに沿って基板を分断するブレイク工程がある。そのうち、ブレイク工程ではブレイク装置が用いられている。
 ブレイク装置は、スクライブラインが形成されている面を下面として基板を配置し、その基板のスクライブラインと一致するようにブレード(刃)を配置し、そのスクライブラインの真上から基板の上面に対してブレードを押し付けて、スクライブラインの背面を押圧することにより、スクライブラインに沿って垂直の断面で基板を分断する。ブレイク装置に関する技術としては、例えば、特許文献1に開示されているものがある。
BACKGROUND ART Conventionally, for example, a substrate such as a brittle material substrate is divided into a scribing step of forming a scribe line (vertical crack) on the substrate and a breaking step of dividing the substrate along the scribe line. Among them, a breaking device is used in the breaking process.
The breaking device arranges the substrate with the surface on which the scribe line is formed as the lower surface, arranges the blade (blade) so as to match the scribe line of the substrate, and from the position directly above the scribe line to the upper surface of the substrate. The blade is pressed against the back surface of the scribe line to divide the substrate in a vertical cross section along the scribe line. As a technique related to the break device, for example, there is one disclosed in Patent Document 1.
特開2014-139025号公報JP, 2014-139025, A
 ところで、スクライブラインに沿って基板をブレイクするに際しては、適切な荷重で基板が分断されていることを確認するため、ブレード部に備えられている刃を基板に押し当てたときに作用する反力に基づいて、基板に加わる荷重を計測している。
 基板に加わる荷重(ブレイク荷重)を計測する装置としては、例えば、図5に示すような従来のブレイク装置101に備えられた圧力計測機構112が挙げられる。
By the way, when breaking the substrate along the scribe line, in order to confirm that the substrate is divided with an appropriate load, the reaction force that acts when the blade provided in the blade portion is pressed against the substrate. Based on, the load applied to the substrate is measured.
An example of a device for measuring the load (break load) applied to the substrate is a pressure measuring mechanism 112 provided in the conventional break device 101 as shown in FIG.
 図5に示すように、具体的には、圧力計測機構112は、モータ105と移動手段(ボールねじ)106と案内手段(LMガイド)109からなる駆動部104と、駆動部104により、上下方向に移動する上部スライド部材114と、上部スライド部材114に連結され、計測部113(ロードセル)を保持し、ブレード部102が取り付けられている下部スライド部材115とを有している。ロードセル113は、計測する点が上部スライド部材114に接触した状態となっている。また、ロードセル113の状態を調整する圧縮調整部118が、上部スライド部材114に設けられている。 As shown in FIG. 5, specifically, the pressure measuring mechanism 112 includes a drive unit 104 including a motor 105, a moving unit (ball screw) 106, and a guide unit (LM guide) 109, and a vertical direction by the drive unit 104. It has an upper slide member 114 that moves to a lower position, and a lower slide member 115 that is connected to the upper slide member 114, holds the measuring unit 113 (load cell), and has the blade unit 102 attached thereto. The load cell 113 is in a state where the measurement point is in contact with the upper slide member 114. A compression adjustment unit 118 that adjusts the state of the load cell 113 is provided on the upper slide member 114.
 従来の圧力計測機構112は、荷重を直接計測する方式であり、ブレード部102の刃103を基板119に押し当てると、そのときに作用する反力が、ロードセル113にブレイク時の荷重が直接付与されるようになっている。
 すなわち、圧力計測機構112の配置については、駆動部104により上下方向に移動する部材を、上部スライド部材114と、ブレード部102を備える下部スライド部材115とに分けておき、ロードセル113を、上部スライド部材114にスキマゼロで接触するように配備する。
The conventional pressure measuring mechanism 112 is a method of directly measuring the load, and when the blade 103 of the blade portion 102 is pressed against the substrate 119, the reaction force acting at that time is directly applied to the load cell 113 at the time of breaking. It is supposed to be done.
That is, regarding the arrangement of the pressure measuring mechanism 112, the member that moves in the vertical direction by the driving unit 104 is divided into the upper slide member 114 and the lower slide member 115 including the blade unit 102, and the load cell 113 is moved upward. The member 114 is arranged so as to make zero clearance contact.
 また、圧力計測機構112の計測方向としては、基板119をブレイクさせた時に、ロードセル113に対して荷重が加わる方向に取り付ける。すなわち、基板119のブレイク時に、ロードセル113が上部スライド部材114に押し付けられるように配置する。
 圧力計測機構112の初期設定としては、圧縮調整部118を調整することで、ロードセル113と上部スライド部材114との関係をスキマゼロとなるように調整する。あるいは、ロードセル113に若干の予備加圧を与えておく。
Further, as the measurement direction of the pressure measurement mechanism 112, the pressure measurement mechanism 112 is attached in a direction in which a load is applied to the load cell 113 when the substrate 119 is broken. That is, the load cell 113 is arranged so as to be pressed against the upper slide member 114 when the substrate 119 is broken.
As the initial setting of the pressure measuring mechanism 112, the compression adjusting unit 118 is adjusted so that the relationship between the load cell 113 and the upper slide member 114 is adjusted to zero. Alternatively, the load cell 113 is slightly pre-pressurized.
 しかしながら、基板119のブレイク時においては、ブレード部102の刃103を基板119に押し当てたとき、刃103に異常な荷重が加わった場合(例えば、刃103と基板119との間に異物が噛み込まれて停止したり、何らかの理由で高荷重が加わった場合)、そのときに作用する反力が強くなり、下部スライド部材115に配備されたロードセル113が、上部スライド部材114に強く押しつけられることとなるので、ロードセル113に直接高い負荷が加わるため、圧壊する虞がある。 However, when the substrate 103 is broken, when the blade 103 of the blade unit 102 is pressed against the substrate 119, an abnormal load is applied to the blade 103 (for example, foreign matter is caught between the blade 103 and the substrate 119). When the load cell 113 installed in the lower slide member 115 is strongly pressed against the upper slide member 114, the reaction force acting at that time becomes strong, when it is stopped by being stopped and a high load is applied for some reason. Therefore, since a high load is directly applied to the load cell 113, there is a risk of collapse.
 また、圧力計測機構112の問題点としては、上部スライド部材114とロードセル113においてスキマゼロを目的とするので、隙間の調整に相当数の工程数が必要となり、スキマゼロを実現するための精密機構が必要であると懸念される。
 さらには、ロードセル113に予備加圧を付与するようにしても、以下に示す課題が挙げられる。ロードセル113は、謂わば、バネ定数が大きいバネのようなものといえる。
Further, as a problem of the pressure measuring mechanism 112, since the clearance between the upper slide member 114 and the load cell 113 is intended to be zero, a considerable number of steps are required to adjust the clearance, and a precision mechanism for realizing the clearance is required. Is concerned.
Furthermore, even if the pre-pressurization is applied to the load cell 113, the following problems will be raised. The load cell 113 is, so to speak, like a spring having a large spring constant.
 ロードセル113に関し、圧力調整を高精度にすると共に、異常な荷重が加わった場合にも耐えられる機構が必要となる。
 ロードセル113の予備加圧が弱い場合、ロードセル113への負荷が完全に無く、上部スライド部材114に少し接触するだけの不安定な状態となる。また、その不安定な状態から再び負荷を受ける時に、ロードセル113が振動してしまう虞がある。
With respect to the load cell 113, it is necessary to make the pressure adjustment highly accurate and to have a mechanism capable of withstanding even when an abnormal load is applied.
When the pre-pressurization of the load cell 113 is weak, there is no load on the load cell 113, and the upper slide member 114 is slightly contacted, resulting in an unstable state. Further, when the load is applied again from the unstable state, the load cell 113 may vibrate.
 一方、ロードセル113の予備加圧を強くすると、ロードセル113の振動を排除することを期待することができる。しかし、ロードセル113の計測範囲は、狭いものとなってしまう。
 そこで、本発明は、上記問題点に鑑み、基板のブレイク時の圧力計測において、刃に作用する反力を基にして基板に加わる圧力(荷重)を高精度に測定することができるとともに、ブレード部の刃を基板に押し当てたとき、刃に対して高荷重などの異常な荷重が加わった場合でも、そのときに刃に作用する反力を逃がす構成を備えることで、ロードセルに直接高い負荷が加わることを防いで、ロードセルの損傷を防止することができる圧力計測機構及び、その圧力計測機構を備えたブレイク装置を提供することを目的とする。
On the other hand, if the pre-pressurization of the load cell 113 is increased, it can be expected to eliminate the vibration of the load cell 113. However, the measurement range of the load cell 113 becomes narrow.
Therefore, in view of the above problems, the present invention is capable of highly accurately measuring the pressure (load) applied to the substrate based on the reaction force acting on the blade in the pressure measurement at the time of breaking the substrate, and the blade. Even if an abnormal load such as a high load is applied to the blade when the blade of the part is pressed against the substrate, the load cell can be directly loaded with a high load by providing a configuration that allows the reaction force that acts on the blade to escape at that time. It is an object of the present invention to provide a pressure measuring mechanism capable of preventing the load cell from being damaged and preventing the load cell from being damaged, and a break device including the pressure measuring mechanism.
 上記の目的を達成するため、本発明においては以下の技術的手段を講じた。
 本発明にかかる圧力計測機構は、先端に備えられている刃をスクライブラインに沿って押し当てることで基板をブレイクするブレード部と、前記ブレード部を降下させて当該ブレード部の刃を前記基板に押し当てる駆動部と、を有するブレイク装置に備えられている圧力計測機構において、前記圧力計測機構は、前記駆動部により上下方向に移動する上部スライド部材と、前記上部スライド部材の下方に配備され、前記ブレード部を上下方向に移動させる下部スライド部材と、前記下部スライド部材の下方に配備され且つ、上方から前記下部スライド部材に押された状態とされていて、前記ブレード部の刃に対して前記基板から作用する反力を計測する計測部と、下部にて下方側から前記計測部を保持すると共に、上部が前記上部スライド部材に連結されている保持部材と、を有していて、前記上部スライド部材と前記下部スライド部材の間には、バネが予め圧縮された状態となるように挟み込まれていることを特徴とする。
In order to achieve the above object, the following technical means are taken in the present invention.
The pressure measuring mechanism according to the present invention, a blade portion that breaks the substrate by pressing the blade provided at the tip along the scribe line, and the blade portion is lowered to the substrate. In a pressure measuring mechanism provided in a break device having a pressing drive unit, the pressure measuring mechanism is arranged below the upper slide member and an upper slide member that moves in the vertical direction by the driving unit, A lower slide member that moves the blade portion in the vertical direction, and a lower slide member that is provided below the lower slide member and is pressed by the lower slide member from above, and the blade of the blade portion with respect to the blade. The measuring unit that measures a reaction force acting from the substrate, and the holding unit that holds the measuring unit from the lower side at the lower portion and has the upper portion connected to the upper slide member, A spring is sandwiched between the slide member and the lower slide member so as to be in a pre-compressed state.
 好ましくは、前記計測部は、圧縮状態の前記バネにより、予め荷重が加えられた状態とされていて、前記基板に押し当てたときに作用する前記ブレード部の刃の反力により、前記下部スライド部材が上方に移動することにより、前記計測部の荷重が減少する構成とされていて、前記計測部の荷重の減少量を、前記基板のブレイク荷重として計測するとよい。 Preferably, the measuring unit is in a state where a load is applied in advance by the spring in a compressed state, and the lower slide is caused by a reaction force of the blade of the blade unit that acts when the spring is pressed against the substrate. The load of the measuring unit is reduced by moving the member upward, and the amount of decrease in the load of the measuring unit may be measured as the break load of the substrate.
 好ましくは、前記バネは、圧縮調整部により圧縮状態が変更可能とされていて、前記圧縮調整部は、前記バネの上方であって、前記上部スライド部材と前記保持部材との間に設けられているとよい。
 好ましくは、前記駆動部の押下方向と、前記計測部の計測点と、前記バネの上下方向軸心と、前記圧縮調整部の配置と、前記ブレード部の押下方向が、上下方向において同一直線上に配置されているとよい。
Preferably, the compression state of the spring is changeable by a compression adjustment unit, and the compression adjustment unit is provided above the spring and between the upper slide member and the holding member. I hope you are there.
Preferably, the pressing direction of the drive unit, the measurement point of the measuring unit, the vertical axis of the spring, the arrangement of the compression adjusting unit, and the pressing direction of the blade unit are on the same straight line in the vertical direction. It is good to be located in.
 本発明にかかる圧力計測機構を備えたブレイク装置は、先端に備えられている刃をスクライブラインに沿って押し当てることで基板をブレイクするブレード部と、前記ブレード部を降下させて当該ブレード部の刃を前記基板に押し当てる駆動部と、前記ブレード部の刃に対して前記基板から作用する反力を計測する圧力計測機構と、を備えるブレイク装置において、前記圧力計測機構は、前記駆動部により上下方向に移動する上部スライド部材と、前記上部スライド部材の下方に配備され、前記ブレード部を上下方向に移動させる下部スライド部材と、前記下部スライド部材の下方に配備され且つ、上方から前記下部スライド部材に押された状態とされている計測部と、下部にて下方側から前記計測部を保持すると共に、上部が前記上部スライド部材に連結されている保持部材と、を有していて、前記上部スライド部材と前記下部スライド部材の間には、バネが予め圧縮された状態となるように挟み込まれていることを特徴とする。 A break device equipped with a pressure measuring mechanism according to the present invention is a blade part that breaks a substrate by pressing a blade provided at the tip along a scribe line, and the blade part is lowered to move the blade part. In a break device including a drive unit that presses a blade against the substrate, and a pressure measurement mechanism that measures a reaction force that acts on the blade of the blade unit from the substrate, the pressure measurement mechanism is configured by the drive unit. An upper slide member that moves in the vertical direction, a lower slide member that is disposed below the upper slide member, that moves the blade portion in the vertical direction, and a lower slide member that is disposed below the lower slide member and that slides the lower slide from above. A measuring unit that is in a state of being pressed by a member; and a holding member that holds the measuring unit from the lower side at the lower part and has an upper part connected to the upper slide member. A spring is sandwiched between the upper slide member and the lower slide member so as to be in a pre-compressed state.
 本発明のブレイク装置の圧力計測機構によれば、基板のブレイク時の圧力計測において、刃に作用する反力を基にして基板に加わる荷重を高精度に測定することができるとともに、ブレード部の刃を基板に押し当てたとき、刃に対して高荷重などの異常な荷重が加わった場合でも、そのときに刃に作用する反力を逃がす構成を備えることで、ロードセルに直接高い負荷が加わることを防いで、ロードセルの損傷を防止することができる。 According to the pressure measuring mechanism of the break device of the present invention, in the pressure measurement at the time of breaking the substrate, the load applied to the substrate based on the reaction force acting on the blade can be measured with high accuracy, and the blade part When the blade is pressed against the substrate, even if an abnormal load such as a high load is applied to the blade, the load cell is directly loaded with a high load by providing a configuration that allows the reaction force that acts on the blade to escape at that time. It is possible to prevent the load cell from being damaged.
本発明の圧力計測機構の構成を模式的に示した図である。It is the figure which showed typically the structure of the pressure measurement mechanism of this invention. 本発明の圧力計測機構を備えるブレイク装置の斜視図である。It is a perspective view of the break device provided with the pressure measurement mechanism of the present invention. 本発明の圧力計測機構の正面図である。It is a front view of the pressure measuring mechanism of this invention. 本発明の圧力計測機構の側面図である。It is a side view of the pressure measuring mechanism of the present invention. 本発明の圧力計測機構の平面図である。It is a top view of a pressure measuring mechanism of the present invention. 本発明の圧力計測機構のA-A断面図(側方断面図)である。It is an AA cross-sectional view (side cross-sectional view) of the pressure measuring mechanism of the present invention. 本発明の圧力計測機構のB-B断面図(正面断面図)である。It is a BB sectional view (front sectional view) of the pressure measuring mechanism of the present invention. 従来の圧力計測機構の構成を模式的に示した図である。It is the figure which showed typically the structure of the conventional pressure measurement mechanism.
 以下、本発明にかかる圧力計測機構12及び、その圧力計測機構12を備えたブレイク装置1の実施形態を、図を参照して説明する。
 なお、以下に説明する実施形態は、本発明を具体化した一例であって、その具体例をもって本発明の構成を限定するものではない。
 また、図面に関して、見やすくするため、構成部品の一部を省略して描いている。
Hereinafter, an embodiment of a pressure measuring mechanism 12 according to the present invention and a breaking device 1 including the pressure measuring mechanism 12 will be described with reference to the drawings.
It should be noted that the embodiment described below is an example in which the present invention is embodied, and the configuration of the present invention is not limited to the specific example.
Also, in the drawings, some of the components are omitted for clarity.
 また、ブレイク装置1と圧力計測機構12などにおけるx軸、y軸、z軸等の方向については、図1~図5などに示す通りである。なお、x軸方向を「前後方向」と呼び、y軸を「左右方向(幅方向)」と呼び、z軸を「上下方向(縦方向)」と呼ぶこともある。
 また、x軸のプラス方向を「前方向」と呼び、x軸のマイナス方向を「後方向」と呼ぶこともある。y軸のプラス方向を「右方向」と呼び、y軸のマイナス方向を「左方向」と呼ぶこともある。z軸のプラス方向を「上方向」と呼び、z軸のマイナス方向を「下方向」と呼ぶこともある。
The directions of the x-axis, the y-axis, the z-axis, etc. in the break device 1 and the pressure measuring mechanism 12 are as shown in FIGS. In addition, the x-axis direction may be referred to as “front-back direction”, the y-axis may be referred to as “left-right direction (width direction)”, and the z-axis may be referred to as “up-down direction (vertical direction)”.
Further, the plus direction of the x-axis may be referred to as “forward direction”, and the minus direction of the x-axis may be referred to as “rear direction”. The positive direction of the y-axis may be called "right direction", and the negative direction of the y-axis may be called "left direction". The plus direction of the z axis may be referred to as “upward direction”, and the minus direction of the z axis may be referred to as “downward direction”.
 以降の説明においては、図面において示す方向を、本発明のブレイク装置1の圧力計測機構12を説明する際の方向とする。
 図1は、ブレイク装置1に備えられている圧力計測機構12の構成を模式的に示した図であり、基本的な技術思想を示す一例である。
 ブレイク装置1は、先端に備えられている刃3(ブレード)をスクライブラインに沿って押し当てることで基板19をブレイクするブレード部2と、ブレード部2を降下させて当該ブレード部2の刃3を基板19に押し当てる駆動部4と、刃3を押し当てて基板19を分断するときのブレイク荷重を計測する圧力計測機構12と、を有するものである。
In the following description, the direction shown in the drawings will be the direction when describing the pressure measuring mechanism 12 of the breaking device 1 of the present invention.
FIG. 1 is a diagram schematically showing a configuration of a pressure measuring mechanism 12 provided in the break device 1, and is an example showing a basic technical idea.
The breaking device 1 includes a blade portion 2 that breaks the substrate 19 by pressing a blade 3 (blade) provided at the tip along a scribe line, and lowers the blade portion 2 to cut the blade 3 of the blade portion 2. And a pressure measuring mechanism 12 for measuring a break load when the substrate 3 is divided by pressing the blade 3.
 駆動部4は、装置上部に設けられていて、駆動力を発生するモータ5と、ブレード部2等を上下方向に移動させる移動手段6と、ブレード部2等を上下方向に案内する案内手段9と、を有している。
 本実施形態においては、移動手段6としてはボールねじ6を採用しており、長尺のねじ軸7とそのねじ軸7に摺動自在に取り付けられているナット8とから構成されている。また、案内手段9としては、長尺のレール部材10と、そのレール部材10に沿って移動するスライダー11と、で構成されているLMガイド9を採用している。
The drive unit 4 is provided on the upper part of the apparatus, and has a motor 5 for generating a driving force, a moving unit 6 for vertically moving the blade unit 2 and the like, and a guiding unit 9 for vertically guiding the blade unit 2 and the like. And have.
In the present embodiment, a ball screw 6 is adopted as the moving means 6, and is composed of a long screw shaft 7 and a nut 8 slidably attached to the screw shaft 7. Further, as the guide means 9, an LM guide 9 including a long rail member 10 and a slider 11 that moves along the rail member 10 is adopted.
 本発明にかかる圧力計測機構12の構成について、図1を参照しながら詳説する。
 図1に示すように、紙面左右方向をx軸方向とし、紙面上下方向をz軸方向とする。なお、図1に示す各構成部材の形状については、模式的に示した一例であり、これらの形状に限定されない。
 圧力計測機構12は、ブレード部2に備えられている刃3を基板19(脆性材料基板など)に押し当てたときに作用する反力に基づいて、ブレイク時に基板19に加わる荷重(ブレイク荷重)を計測するものである。
The configuration of the pressure measuring mechanism 12 according to the present invention will be described in detail with reference to FIG.
As shown in FIG. 1, the horizontal direction of the paper is the x-axis direction, and the vertical direction of the paper is the z-axis direction. It should be noted that the shapes of the respective constituent members shown in FIG. 1 are merely schematic examples, and are not limited to these shapes.
The pressure measuring mechanism 12 is a load (break load) applied to the substrate 19 at the time of breaking based on a reaction force that acts when the blade 3 provided in the blade portion 2 is pressed against the substrate 19 (brittle material substrate or the like). Is to measure.
 図4A、図4Bに示すように、本発明の圧力計測機構12は、駆動部4により上下方向に移動する上部スライド部材14と、上部スライド部材14の下方に配備され、ブレード部2を上下方向に移動させる下部スライド部材15と、下部スライド部材15の下方に配備され且つ、上方から下部スライド部材15に押された状態とされていて、ブレード部2の刃3に対して基板19から作用する反力を計測する計測部13と、下部にて下方側から計測部13を保持すると共に、上部が上部スライド部材14に連結されている保持部材16と、を有している。 As shown in FIGS. 4A and 4B, the pressure measuring mechanism 12 of the present invention is arranged below the upper slide member 14 and the upper slide member 14 that moves in the vertical direction by the drive unit 4, and moves the blade unit 2 in the vertical direction. And the lower slide member 15 to be moved to the lower slide member 15, and the lower slide member 15 is disposed below the lower slide member 15 and is pressed by the lower slide member 15 from above, and acts on the blade 3 of the blade portion 2 from the substrate 19. It has a measuring unit 13 that measures the reaction force, and a holding member 16 that holds the measuring unit 13 from the lower side at the lower portion and that has the upper portion connected to the upper slide member 14.
 上部スライド部材14と下部スライド部材15の間には、バネ17(詳細は後述)が予め圧縮された状態となるように挟み込まれている。計測部13は、圧縮状態のバネ17により、予め荷重が加えられた状態(予備加圧)とされている。なお、本実施形態においては、計測部13にロードセルを採用している。
 本発明の圧力計測機構12は、基板19に押し当てたときに作用するブレード部2の刃3の反力により、下部スライド部材15が上方に移動することにより、計測部13の荷重が減少する構成とされていて、計測部13の荷重の減少量を、基板19のブレイク荷重として計測する。
A spring 17 (details described later) is sandwiched between the upper slide member 14 and the lower slide member 15 so as to be in a pre-compressed state. The measuring unit 13 is in a state (preliminary pressurization) to which a load is applied in advance by the compressed spring 17. In the present embodiment, a load cell is used as the measuring unit 13.
In the pressure measuring mechanism 12 of the present invention, the reaction force of the blade 3 of the blade portion 2 that acts when pressed against the substrate 19 causes the lower slide member 15 to move upward, so that the load of the measuring portion 13 decreases. With the configuration, the amount of decrease of the load of the measuring unit 13 is measured as the break load of the substrate 19.
 バネ17は、バネ圧調整部18により圧縮状態が変更可能とされている。そのバネ圧調整部18は、バネ17の上方であって、上部スライド部材14と保持部材16との間に設けられている。
 好ましくは、ここで図3A~図3C、図4A、図4Bなどに示すように、駆動部4の押下方向と、計測部13の計測点13aと、バネ17の上下方向軸心と、バネ圧調整部18の配置と、ブレード部2の押下方向が、上下方向において同一直線上に配置されているとよい。
The compression state of the spring 17 can be changed by the spring pressure adjusting unit 18. The spring pressure adjusting portion 18 is provided above the spring 17 and between the upper slide member 14 and the holding member 16.
Preferably, as shown in FIG. 3A to FIG. 3C, FIG. 4A, FIG. 4B, etc., preferably, the pressing direction of the drive unit 4, the measurement point 13a of the measurement unit 13, the vertical axis of the spring 17, and the spring pressure. The arrangement of the adjusting unit 18 and the pressing direction of the blade unit 2 may be arranged on the same straight line in the vertical direction.
 図1に示すように、本実施形態の上部スライド部材14は、上下方向(z軸方向)に長尺な板部材14aと、その板部材14aの下部から前方向(x軸のプラス方向)に突出して設けられている上板片14bと、を有している。つまり、上部スライド部材14は、前方向に突出したT字形状に形成された部材である。なお、上部スライド部材14は、L字形状であっても構わない。 As shown in FIG. 1, the upper slide member 14 of the present embodiment includes a plate member 14a elongated in the up-down direction (z-axis direction) and a lower part of the plate member 14a in the forward direction (plus direction of the x-axis). And an upper plate piece 14b provided so as to project. That is, the upper slide member 14 is a member formed in a T-shape protruding in the front direction. The upper slide member 14 may be L-shaped.
 上部スライド部材14の形状については、少なくとも、バネ17(詳細は後述)を下方向(z軸のマイナス方向)に向かって挟み込む部材14bを有していて、上下方向(z軸方向)に移動可能な構成であるとよい。
 板部材14aについて、前面(x軸のプラス方向の面)には、ボールねじ6のナット8が取り付けられている。一方で、板部材14aの後面(x軸のマイナス方向の面)には、LMガイド9のスライダー11(上部側)が取り付けられていて、上下方向(z軸方向)に移動可能となっている。すなわち、上部スライド部材14は、駆動部4に連結されている。
As for the shape of the upper slide member 14, at least a member 14b that sandwiches a spring 17 (details will be described later) in the downward direction (negative direction of the z-axis) is provided, and is movable in the vertical direction (z-axis direction). It is good to have a simple structure.
The nut 8 of the ball screw 6 is attached to the front surface (the surface in the positive direction of the x axis) of the plate member 14a. On the other hand, the slider 11 (upper side) of the LM guide 9 is attached to the rear surface (the surface in the negative direction of the x-axis) of the plate member 14a and is movable in the vertical direction (z-axis direction). .. That is, the upper slide member 14 is connected to the drive unit 4.
 上板片14bについて、バネ17を圧縮状態で挟み込む部材となっている。上板片14bの下面(z軸のマイナス方向の面)は、バネ17と接している。一方で、上板片14bの上面(z軸のプラス方向の面)には、バネ圧調整部18(詳細は後述)が取り付けられている。この上部スライド部材14は、バネ圧調整部18を介して、保持部材16(詳細は後述)と連結されている。 The upper plate piece 14b is a member that holds the spring 17 in a compressed state. The lower surface of the upper plate piece 14b (the surface in the negative direction of the z-axis) is in contact with the spring 17. On the other hand, a spring pressure adjusting portion 18 (details will be described later) is attached to the upper surface (the surface in the positive direction of the z axis) of the upper plate piece 14b. The upper slide member 14 is connected to a holding member 16 (details will be described later) via a spring pressure adjusting portion 18.
 上部スライド部材14の下方には、下部スライド部材15が配備されている。
 本実施形態の下部スライド部材15は、上下方向(z軸方向)に長尺な板部材15aと、その板部材15aの上部から前方向(x軸のプラス方向)に突出して設けられている下板片15bと、を有している。つまり、下部スライド部材15は、前方向に突出したL字形状に形成された部材である。
A lower slide member 15 is provided below the upper slide member 14.
The lower slide member 15 of the present embodiment is provided with a plate member 15a elongated in the up-down direction (z-axis direction) and a lower part protruding from the upper part of the plate member 15a in the forward direction (plus direction of the x-axis). And a plate piece 15b. That is, the lower slide member 15 is a member formed in an L-shape protruding in the front direction.
 下部スライド部材15の形状については、少なくとも、バネ17を上方向(z軸のプラス方向)に向かって挟み込む部材15bを有しているとよい。また、下部スライド部材15は、上部スライド部材14に対して独立した状態で備えられていて、上下方向(z軸方向)に移動可能な構成であるとよい。下部スライド部材15と上部スライド部材14は、各スライダー11により上下方向に移動可能とされている。 Regarding the shape of the lower slide member 15, at least a member 15b that sandwiches the spring 17 in the upward direction (the positive direction of the z axis) may be included. Further, the lower slide member 15 is preferably provided independently of the upper slide member 14 and movable in the vertical direction (z-axis direction). The lower slide member 15 and the upper slide member 14 are movable in the vertical direction by each slider 11.
 板部材15aについて、後面(x軸のマイナス方向の面)には、LMガイド9(案内手段)のスライダー11(下部側)が取り付けられていて、上下方向(z軸方向)に移動可能となっている。板部材15aの下部には、先端に刃3(ブレード)を備えるブレード部2が取り付けられている。
 下板片15bは、上部スライド部材14に形成された上板片14bの下方に備えられている。この下板片15bは、バネ17を圧縮状態で挟み込み、そのバネ17の反発力でロードセル13(計測部13)を下方に押し付ける部材となっている。下板片15bの上面(z軸のプラス方向の面)は、圧縮状態のバネ17と接している。一方で、下板片15bの下面(z軸のマイナス方向の面)は、ロードセル13の計測点13aと接している。
A slider 11 (lower side) of the LM guide 9 (guide means) is attached to a rear surface (a surface in the negative direction of the x-axis) of the plate member 15a, and the plate member 15a can move in the vertical direction (z-axis direction). ing. A blade portion 2 having a blade 3 (blade) at its tip is attached to the lower portion of the plate member 15a.
The lower plate piece 15b is provided below the upper plate piece 14b formed on the upper slide member 14. The lower plate piece 15b is a member that sandwiches the spring 17 in a compressed state and presses the load cell 13 (measurement unit 13) downward by the repulsive force of the spring 17. The upper surface (the surface in the positive direction of the z axis) of the lower plate piece 15b is in contact with the compressed spring 17. On the other hand, the lower surface (the surface in the negative direction of the z axis) of the lower plate piece 15b is in contact with the measurement point 13a of the load cell 13.
 下部スライド部材15の下板片15bと、上部スライド部材14の上板片14bは、上下方向(z軸方向)において、所定の間隔を空けて備えられている。
 ところで、本実施形態においては、ロードセル13は保持部材16に保持されている。
 本実施形態の保持部材16は、上下方向(z軸方向)に長尺な板部材16aと、その板部材16aの上部から後方向(x軸のマイナス方向)に突出して設けられている上部板片16bと、板部材16aの下部から後方向(x軸のマイナス方向)に突出して設けられている下部板片16cと、を有している。つまり、保持部材16は、板部材16aに、後方向に突出した上部板片16b、下部板片16cを二つ備えるコ字形状に形成された部材である。
The lower plate piece 15b of the lower slide member 15 and the upper plate piece 14b of the upper slide member 14 are provided at a predetermined interval in the vertical direction (z-axis direction).
By the way, in the present embodiment, the load cell 13 is held by the holding member 16.
The holding member 16 of the present embodiment includes a plate member 16a elongated in the up-down direction (z-axis direction) and an upper plate provided so as to project from the upper part of the plate member 16a in the rearward direction (negative direction of the x-axis). It has a piece 16b and a lower plate piece 16c that is provided so as to project from the lower portion of the plate member 16a in the rearward direction (the negative direction of the x axis). That is, the holding member 16 is a member formed in a U-shape in which the plate member 16a is provided with two upper plate pieces 16b and lower plate pieces 16c protruding rearward.
 板部材16aについて、上下方向(z軸方向)の長さが、下部スライド部材15の下板片15bと、上部スライド部材14の上板片14bにより形成される空間(間隔)の高さより長いものとなっている。
 上部板片16bは、上部スライド部材14に形成された上板片14bの上方に配備されている。上部板片16bの下面(z軸のマイナス方向の面)には、バネ圧調整部18が取り付けられている。すなわち、保持部材16は、バネ圧調整部18を介して、上部スライド部材14と連結されている。
The plate member 16a has a length in the up-down direction (z-axis direction) longer than the height of the space (interval) formed by the lower plate piece 15b of the lower slide member 15 and the upper plate piece 14b of the upper slide member 14. Has become.
The upper plate piece 16b is arranged above the upper plate piece 14b formed on the upper slide member 14. A spring pressure adjusting portion 18 is attached to the lower surface (the surface in the negative direction of the z axis) of the upper plate piece 16b. That is, the holding member 16 is connected to the upper slide member 14 via the spring pressure adjusting portion 18.
 一方、下部板片16cは、下部スライド部材15に形成された下板片15bの下方に配備されている。この下部板片16cには、ロードセル13が取り付けられている。ロードセル13は、計測点13aが上方向(z軸のプラス方向)を向くものとなっている。つまり、ロードセル13は、保持部材16の下部板片16cと、下部スライド部材15に形成された下板片15bとに挟まれるように、配備されている。 On the other hand, the lower plate piece 16c is arranged below the lower plate piece 15b formed on the lower slide member 15. The load cell 13 is attached to the lower plate piece 16c. The measurement point 13a of the load cell 13 faces upward (plus direction of the z-axis). That is, the load cell 13 is arranged so as to be sandwiched between the lower plate piece 16c of the holding member 16 and the lower plate piece 15b formed on the lower slide member 15.
 すなわち、保持部材16は、下部スライド部材15の下板片15bと、上部スライド部材14の上板片14bを、上方と下方から囲う部材であり、ロードセル13を下方から保持すると共に、ロードセル13の計測点13aを下部スライド部材15に接触させた状態とする。
 さて、上部スライド部材14と下部スライド部材15の間の空間には、付勢力付与のためのバネ17が組み込まれている。つまり、バネ17は、上部スライド部材14の上板片14bと、下部スライド部材15の下板片15bとに挟み込まれた状態で、設けられている。
That is, the holding member 16 is a member that surrounds the lower plate piece 15b of the lower slide member 15 and the upper plate piece 14b of the upper slide member 14 from above and below, holds the load cell 13 from below, and holds the load cell 13 at the same time. The measurement point 13a is brought into contact with the lower slide member 15.
A spring 17 for applying a biasing force is incorporated in the space between the upper slide member 14 and the lower slide member 15. That is, the spring 17 is provided in a state of being sandwiched between the upper plate piece 14b of the upper slide member 14 and the lower plate piece 15b of the lower slide member 15.
 圧縮状態のバネ17は、収縮の余力を残して組み込まれているものである。バネ17の収縮の余力を残しておくことは、異常動作時にロードセル13の破損防止のために必要である。なお、圧縮状態のバネ17は、剛体と見なすことができる。
 バネ17は、上部スライド部材14と下部スライド部材15に対して共に接しているので、上部スライド部材14が上下方向(z軸方向)に移動すると、下部スライド部材15も同時に移動させるようになっている。特に、各スライド部材14、15が下方向(z軸のマイナス方向)に移動した場合、バネ17は、上部スライド部材14と下部スライド部材15を連結した状態となる。
The spring 17 in the compressed state is incorporated while leaving a reserve force for contraction. It is necessary to leave a residual force for contracting the spring 17 in order to prevent damage to the load cell 13 during abnormal operation. The compressed spring 17 can be regarded as a rigid body.
Since the spring 17 is in contact with both the upper slide member 14 and the lower slide member 15, when the upper slide member 14 moves in the vertical direction (z-axis direction), the lower slide member 15 also moves at the same time. There is. In particular, when each slide member 14, 15 moves downward (minus direction of the z-axis), the spring 17 connects the upper slide member 14 and the lower slide member 15.
 バネ17は、上板片14bと下板片15bに挟み込まれることにより、予め圧縮された状態となっている。バネ17は、反発力により、下部スライド部材15を押し下げて、ロードセル13に対して予備加圧を付与する状態となっている。
 なお、バネ17の構成(外径、線径、巻き数、長さ等)については、所定のものとされている。また、バネ17の個数については、図1では一つとしているが、二つ以上備えても構わない。また、バネ17の圧縮については、所定の圧力で圧縮されている。つまり、バネ17は、ロードセル13の計測可能範囲内であって、目的とする基板19のブレイク荷重を計測することができる範囲の構成であるとよい。
The spring 17 is pre-compressed by being sandwiched between the upper plate piece 14b and the lower plate piece 15b. The spring 17 is in a state of pressing down the lower slide member 15 by the repulsive force and applying preliminary pressure to the load cell 13.
The spring 17 has a predetermined configuration (outer diameter, wire diameter, number of windings, length, etc.). The number of springs 17 is one in FIG. 1, but two or more springs 17 may be provided. The spring 17 is compressed at a predetermined pressure. That is, it is preferable that the spring 17 has a configuration within a measurable range of the load cell 13 and a range in which the target break load of the substrate 19 can be measured.
 さて、上部スライド部材14と保持部材16の間には、圧縮調整部18が備えられている。本実施形態においては、圧縮調整部18として、バネ17の圧縮状態を変更するバネ圧調整部18を備えている。
 バネ圧調整部18は、例えば、回転させることで間隔を調整できるネジ18などが挙げられる。そのネジ18としては、細目ねじが好ましい。細目ねじは、安価に製造可能で剛性が高く、実操業中に装置に付与される振動に耐えられるものであるため、好ましい。
A compression adjusting unit 18 is provided between the upper slide member 14 and the holding member 16. In the present embodiment, the compression adjustment unit 18 includes a spring pressure adjustment unit 18 that changes the compression state of the spring 17.
The spring pressure adjusting unit 18 may be, for example, a screw 18 or the like whose distance can be adjusted by rotating it. As the screw 18, a fine screw is preferable. Fine screws are preferable because they can be manufactured at low cost, have high rigidity, and can withstand the vibration applied to the device during actual operation.
 詳しくは、上部スライド部材14の上板片14bと、保持部材16の上部板片16bの間に形成されている空間に、ネジ18を組み込む。このネジ18は、上部スライド部材14と保持部材16を連結しているものである。
 ネジ18を、例えば締める方向に回転させると、空間が上下方向に狭くなるとした場合、上部スライド部材14が上方向(z軸のプラス方向)に動くので、バネ17の圧縮は弱くなる。一方、ネジ18を緩める方向に回転させると、空間が上下方向に広がって、上部スライド部材14が下方向(z軸のマイナス方向)に押されるので、バネ17の圧縮が強くなる。
Specifically, the screw 18 is incorporated into the space formed between the upper plate piece 14b of the upper slide member 14 and the upper plate piece 16b of the holding member 16. The screw 18 connects the upper slide member 14 and the holding member 16.
If the space becomes narrower in the vertical direction when the screw 18 is rotated in the tightening direction, for example, the upper slide member 14 moves in the upward direction (the positive direction of the z axis), so that the compression of the spring 17 is weakened. On the other hand, when the screw 18 is rotated in the loosening direction, the space is expanded in the vertical direction and the upper slide member 14 is pushed downward (minus direction of the z-axis), so that the compression of the spring 17 becomes stronger.
 すなわち、バネ圧調整部18は、上部スライド部材14と保持部材16との間に形成される上下方向の空間の大きさを変更することで、バネ17の圧縮状態(圧縮の強弱)を変更するものとなっている。
 まとめると、本発明の圧力計測機構12は、荷重が減算される方式を採用していて、予めロードセル13を圧縮しておき、負荷が減少した量を、基板19のブレイク荷重として計測している。
That is, the spring pressure adjusting unit 18 changes the compression state (compression strength) of the spring 17 by changing the size of the vertical space formed between the upper slide member 14 and the holding member 16. It has become a thing.
In summary, the pressure measuring mechanism 12 of the present invention employs a method in which the load is subtracted, the load cell 13 is compressed in advance, and the amount of the decreased load is measured as the break load of the substrate 19. ..
 圧力計測機構12の配置については、駆動部4により上下方向に移動する部材を、上部スライド部材14と、ブレード部2を備える下部スライド部材15と、ロードセル13を保持する保持部材16とに分けておき、上部スライド部材14と下部スライド部材15との間に、ロードセル13の計測最大荷重のバネ17を圧縮して挟み込んでおく。バネ17の反発力により、ロードセル13に予備荷重を加えておく。 Regarding the arrangement of the pressure measuring mechanism 12, the member that moves in the vertical direction by the drive unit 4 is divided into an upper slide member 14, a lower slide member 15 including the blade unit 2, and a holding member 16 that holds the load cell 13. Then, the spring 17 having the maximum measured load of the load cell 13 is compressed and sandwiched between the upper slide member 14 and the lower slide member 15. A preload is applied to the load cell 13 by the repulsive force of the spring 17.
 また、圧力計測機構12の計測方向としては、基板19をブレイクさせた時に、ロードセル13への荷重が減少する方向に取り付ける。圧力計測機構12の初期設定としては、予備加圧をロードセル13の最大計測荷重まで付与しておく。
 圧力計測機構12は、押下方向(z軸上)における主な構成として、上から順に、駆動部4(モータ5、ボールねじ6)、保持部材16、バネ圧調整部18、上部スライド部材14、バネ17、下部スライド部材15、計測部13(ロードセル)、保持部材16となっている。
The pressure measuring mechanism 12 is attached so that the load on the load cell 13 decreases when the substrate 19 is broken. As an initial setting of the pressure measuring mechanism 12, preliminary pressurization is applied up to the maximum measurement load of the load cell 13.
The pressure measuring mechanism 12 has, as a main configuration in the pressing direction (on the z-axis), a drive unit 4 (motor 5, ball screw 6), a holding member 16, a spring pressure adjusting unit 18, an upper slide member 14, in order from the top. The spring 17, the lower slide member 15, the measuring unit 13 (load cell), and the holding member 16 are provided.
 上部スライド部材14と、下部スライド部材15と、保持部材16は、それぞれ独立した状態で備えられていて、上下方向に移動可能とされている。ただし、駆動部4に接続されている上部スライド部材14と、バネ圧調整部18を介して上部スライド部材14と連結されている保持部材16は、一つのユニットとなっている。
 下部スライド部材15について、下板片15bの上面(z軸のプラス方向の面)は、バネ17が載置された状態とされている。一方、下板片15bの下面(z軸のマイナス方向の面)は、ロードセル13の計測点13aと接触した状態とされている。つまり、下部スライド部材15は、バネ17を介して上部スライド部材14と繋がっていると共に、ロードセル13と接触している。
The upper slide member 14, the lower slide member 15, and the holding member 16 are provided in an independent state, respectively, and are movable in the vertical direction. However, the upper slide member 14 connected to the drive unit 4 and the holding member 16 connected to the upper slide member 14 via the spring pressure adjusting unit 18 are one unit.
Regarding the lower slide member 15, the spring 17 is placed on the upper surface (the surface in the positive direction of the z-axis) of the lower plate piece 15b. On the other hand, the lower surface of the lower plate piece 15b (the surface in the negative direction of the z-axis) is in contact with the measurement point 13a of the load cell 13. That is, the lower slide member 15 is connected to the upper slide member 14 via the spring 17 and is in contact with the load cell 13.
 また、異常な荷重が加わった時においては、バネ17は予備加圧の設定まで剛体と見なされていて、それ以上の負荷が加わるとさらに圧縮されるので、予備加圧が減少することとなり、ロードセル13が保護される。
 ところで、ロードセル13には恒常的に負荷がかかり続けている。しかし、予備加圧と加工時の差分(荷重が減少した値)を計測値(ブレイク荷重)としているので、特に問題とはならない。すなわち、計測するごとに「ゼロ点調整」を行っていることになる。
Further, when an abnormal load is applied, the spring 17 is regarded as a rigid body until the setting of the pre-pressurization, and when the load is further applied, the spring 17 is further compressed, so that the pre-pressurization decreases, The load cell 13 is protected.
By the way, the load cell 13 is continuously loaded. However, since the difference between pre-pressurization and processing (value with reduced load) is used as the measured value (break load), there is no particular problem. That is, "zero point adjustment" is performed every time measurement is performed.
 本発明の圧力計測機構12は、毎回「ゼロ点調整」を行っているので、ロードセル13に予備加圧をする機構に、精密機構を備えることが不要となる。
 バネ17によりロードセル13が予備加圧されていて、そのロードセル13がブレード部2を備える下部スライド部材15と常時接触しているので、荷重の変動でバネ17が伸縮しても、振動することはない。本発明の圧力計測機構12は、ロードセル13の計測可能範囲の全範囲で、基板19のブレイク荷重を計測することができる。また、異常な荷重が加わったとしても、ロードセル13が損傷することはない。
Since the pressure measuring mechanism 12 of the present invention performs the "zero point adjustment" every time, it is not necessary to provide the mechanism for prepressurizing the load cell 13 with a precision mechanism.
Since the load cell 13 is pre-pressurized by the spring 17 and the load cell 13 is constantly in contact with the lower slide member 15 including the blade portion 2, even if the spring 17 expands and contracts due to a change in load, it does not vibrate. Absent. The pressure measuring mechanism 12 of the present invention can measure the break load of the substrate 19 in the entire measurable range of the load cell 13. Further, even if an abnormal load is applied, the load cell 13 will not be damaged.
 ブレード部2の刃3を基板19に押し当てて、基板19を分断する際のブレイク装置1と、圧力計測機構12の動作については、以下の通りである。
 駆動部4のモータ5が出力する駆動力により、ボールねじ6のナット8がねじ軸7上を、下方向(z軸のマイナス方向)に移動すると、そのナット8の下降により、上部スライド部材14が下降する。上部スライド部材14の下降により、LMガイド9のスライダー11(上部側)は、レールに沿って下降する。バネ圧調整部18を介して上部スライド部材14に連結されている保持部材16も、下降する。保持部材16に保持されているロードセル13も、下降する。
The operations of the break device 1 and the pressure measuring mechanism 12 when the blade 3 of the blade portion 2 is pressed against the substrate 19 to divide the substrate 19 are as follows.
When the nut 8 of the ball screw 6 moves on the screw shaft 7 in the downward direction (minus direction of the z-axis) by the driving force output from the motor 5 of the drive unit 4, the nut 8 descends to cause the upper slide member 14 to move. Goes down. By the lowering of the upper slide member 14, the slider 11 (upper side) of the LM guide 9 lowers along the rail. The holding member 16 connected to the upper slide member 14 via the spring pressure adjusting portion 18 also descends. The load cell 13 held by the holding member 16 also descends.
 ここで、下方向に移動するときにおいては、上部スライド部材14と下部スライド部材15は、剛体と見なされるバネ17により、一つのユニットとなっている。すなわち、上部スライド部材14と下部スライド部材15は、同時に下降するものとなっている。バネ17は、収縮の余力を残して圧縮されて組み込まれている。
 下部スライド部材15は、上部スライド部材14に押されるバネ17により下降する。下部スライド部材15の下降により、LMガイド9のスライダー11(下部側)は、レールに沿って下降する。下部スライド部材15の先端に設けられているブレード部2も下降する。
Here, when moving in the downward direction, the upper slide member 14 and the lower slide member 15 are made into one unit by the spring 17 regarded as a rigid body. That is, the upper slide member 14 and the lower slide member 15 descend simultaneously. The spring 17 is compressed and incorporated with a residual force of contraction.
The lower slide member 15 is lowered by the spring 17 pushed by the upper slide member 14. By the lowering of the lower slide member 15, the slider 11 (lower side) of the LM guide 9 lowers along the rail. The blade portion 2 provided at the tip of the lower slide member 15 also descends.
 このとき、下部スライド部材15とロードセル13は、計測点13aにて接した状態となっている。ロードセル13は、下部スライド部材15と接触し、圧縮状態のバネ17により予め荷重が加えられた状態(予備加圧)を維持したまま下降する。
 ブレード部2の刃3が基板19に接触して、その基板19を押圧すると、ブレード部2の刃3に対して反力が生じる。刃3を基板19に押し当てたときに作用する反力により、下部スライド部材15が上方向(z軸のプラス方向)に移動する。下部スライド部材15が上昇すると、バネ17は収縮する。
At this time, the lower slide member 15 and the load cell 13 are in contact with each other at the measurement point 13a. The load cell 13 comes into contact with the lower slide member 15 and descends while maintaining a state in which a load is applied in advance by the spring 17 in a compressed state (preliminary pressurization).
When the blade 3 of the blade portion 2 comes into contact with the substrate 19 and presses the substrate 19, a reaction force is generated with respect to the blade 3 of the blade portion 2. The lower slide member 15 moves in the upward direction (the positive direction of the z axis) by the reaction force that acts when the blade 3 is pressed against the substrate 19. When the lower slide member 15 rises, the spring 17 contracts.
 一方で、このとき保持部材16に保持されているロードセル13は、ほぼ停止した状態となっている。つまり、下部スライド部材15は、保持部材16及び上部スライド部材14に対して、異なった動作(停止に対して上昇する動作)をすることとなる。
 下部スライド部材15が上昇するとバネ17が収縮するので、接触状態となっているロードセル13の計測点13aに対して、下部スライド部材15の押さえつけが弱まり、荷重が抜けることとなる。すなわち、下部スライド部材15による接触圧力が低下するので、ロードセル13への荷重(予備加圧)が減少することとなる。
On the other hand, at this time, the load cell 13 held by the holding member 16 is almost stopped. That is, the lower slide member 15 performs different operations (movement that rises with respect to the stop) with respect to the holding member 16 and the upper slide member 14.
When the lower slide member 15 rises, the spring 17 contracts, so that the lower slide member 15 is less pressed against the measurement point 13a of the load cell 13 that is in contact, and the load is released. That is, since the contact pressure by the lower slide member 15 is reduced, the load (preliminary pressurization) on the load cell 13 is reduced.
 ロードセル13は、ここでマイナスの荷重を検出する。検出されたロードセル13の荷重の減少量を、基板19のブレイク荷重として計測する。
 本発明は、基板19に押し当てたときに作用するブレード部2の刃3の反力によりバネ17が収縮して下部スライド部材15が上昇することにより、ロードセル13への予備荷重が低下する構成とされているので、何らかの理由で、高荷重などにより異常な反力が刃3に対して加わっても、ロードセル13には異常な反力が加わらないようになっている。それ故、異常な荷重による、ロードセル13の損傷を防止することができる。
The load cell 13 detects a negative load here. The detected reduction amount of the load of the load cell 13 is measured as the break load of the substrate 19.
The present invention is configured such that the spring 17 contracts by the reaction force of the blade 3 of the blade portion 2 that acts when pressed against the substrate 19 and the lower slide member 15 rises, so that the preload on the load cell 13 decreases. Therefore, even if an abnormal reaction force is applied to the blade 3 due to a high load or the like for some reason, the load cell 13 is prevented from receiving an abnormal reaction force. Therefore, damage to the load cell 13 due to an abnormal load can be prevented.
 さて、本発明の圧力計測機構12の概要を、図2~図4A、図4Bを参照しながら説明する。
 図2は、本発明の圧力計測機構12を備えるブレイク装置1の斜視図である。図3A~図3Cは、本発明の圧力計測機構12の正面図、側面図、平面図である。図4A、図4Bは、本発明の圧力計測機構12のA-A断面図(側方断面図)、B-B断面図(正面断面図)である。なお、図2~図4A、図4Bは、実際の装置に即した一例である。
Now, an outline of the pressure measuring mechanism 12 of the present invention will be described with reference to FIGS. 2 to 4A and 4B.
FIG. 2 is a perspective view of the breaking device 1 including the pressure measuring mechanism 12 of the present invention. 3A to 3C are a front view, a side view, and a plan view of the pressure measuring mechanism 12 of the present invention. 4A and 4B are an AA sectional view (side sectional view) and a BB sectional view (front sectional view) of the pressure measuring mechanism 12 of the present invention. 2 to 4A and 4B are examples according to an actual device.
 図2~図4A、図4Bに示すように、駆動部4のモータ5は、ブレイク装置1の最上部に設けられていて、その回転軸5aは下方向(z軸のマイナス方向)を向いている。モータ5の回転軸5aは、カップリング20を介して、ボールねじ6のねじ軸7に接続されている。ねじ軸7は、軸心がz軸方向を向いて備えられている。ボールねじ6のナット8は、上部スライド部材14に取り付けられている。 As shown in FIG. 2 to FIG. 4A and FIG. 4B, the motor 5 of the drive unit 4 is provided at the uppermost part of the breaking device 1, and its rotation shaft 5a faces downward (minus direction of z-axis). There is. The rotating shaft 5 a of the motor 5 is connected to the screw shaft 7 of the ball screw 6 via the coupling 20. The screw shaft 7 is provided with its axis oriented in the z-axis direction. The nut 8 of the ball screw 6 is attached to the upper slide member 14.
 上部スライド部材14は、圧力計測機構12の上部に備えられている。上部スライド部材14は、板部材14aがレールに沿って移動するスライダー11(上部側)に取り付けられている。
 図2~図4A、図4Bに示す実施の形態においては、上板片14bについて、上部に設けられているブロック体を含むものとしている。上板片14bは、前方向(x軸のプラス方向)に突出して形成されていて、ボールねじ6のナット8が取り付けられている。ナット8がねじ軸7上を移動すると、上部スライド部材14が上下方向(z軸方向)に移動し、スライダー11(上部側)もレールに沿って移動する。上板片14bの上面には、バネ圧調整部18(ネジ)が接触して備えられている。本実施形態においては、上板片14bの下側に、バネ17が左右方向(y軸方向)に二つ並んで備えられている。
The upper slide member 14 is provided above the pressure measuring mechanism 12. The upper slide member 14 is attached to the slider 11 (upper side) in which the plate member 14a moves along the rail.
In the embodiment shown in FIGS. 2 to 4A and 4B, the upper plate piece 14b includes a block body provided in the upper portion. The upper plate piece 14b is formed so as to project in the front direction (plus direction of the x-axis), and the nut 8 of the ball screw 6 is attached to the upper plate piece 14b. When the nut 8 moves on the screw shaft 7, the upper slide member 14 moves in the vertical direction (z-axis direction), and the slider 11 (upper side) also moves along the rail. A spring pressure adjusting portion 18 (screw) is provided in contact with the upper surface of the upper plate piece 14b. In this embodiment, two springs 17 are arranged side by side in the left-right direction (y-axis direction) below the upper plate piece 14b.
 下部スライド部材15は、上部スライド部材14の下方に備えられている。下部スライド部材15は、板部材15aがレールに沿って移動するスライダー11(下部側)に取り付けられている。板部材15aの下部には、先端に刃3を備えるブレード部2が取り付けられている。下板片15bは、前方向(x軸のプラス方向)に突出して形成されている。下板片15bの上側には、バネ17が左右方向(y軸方向)に二つ並んで備えられている。つまり、バネ17は、上部スライド部材14と下部スライド部材15に挟まれて、圧縮状態で組み込まれている。 The lower slide member 15 is provided below the upper slide member 14. The lower slide member 15 is attached to the slider 11 (lower side) in which the plate member 15a moves along the rail. A blade portion 2 having a blade 3 at its tip is attached to the lower portion of the plate member 15a. The lower plate piece 15b is formed so as to project in the front direction (the positive direction of the x axis). Two springs 17 are provided side by side in the left-right direction (y-axis direction) on the upper side of the lower plate piece 15b. That is, the spring 17 is sandwiched between the upper slide member 14 and the lower slide member 15 and is assembled in a compressed state.
 保持部材16は、上部スライド部材14と下部スライド部材15の前側(x軸のプラス方向)に設けられている。保持部材16は、正面視で、四角形状の枠体とされている。保持部材16は、長尺のロッド部材16aと、そのロッド部材16aを連結する連結部材16b、16cとを有している。
 なお、図2~図4A、図4Bに示す実施の形態においては、ロッド部材16aについて、図1中の板部材16aに相当するものとする。また、連結部材16bについては、図1中の上部板片16bに相当するものとする。また、連結部材16cについては、図1中の下部板片16cに相当するものとする。
The holding member 16 is provided on the front side (the positive direction of the x-axis) of the upper slide member 14 and the lower slide member 15. The holding member 16 is a quadrangular frame body in a front view. The holding member 16 has a long rod member 16a and connecting members 16b and 16c that connect the rod member 16a.
In addition, in the embodiment shown in FIGS. 2 to 4A and 4B, the rod member 16a corresponds to the plate member 16a in FIG. Further, the connecting member 16b corresponds to the upper plate piece 16b in FIG. Further, the connecting member 16c corresponds to the lower plate piece 16c in FIG.
 ロッド部材16aは、軸心が上下方向(z軸方向)を向き、左右方向(y軸方向)に所定の間隔を空けて、二本配備されている。連結部材16b、16cは、その二本のロッド部材16aの端部を、左右方向に掛け渡すように備えられ、二本のロッド部材16aを連結する。上部連結部材16bは、左右方向において、二本のロッド部材16aの上端部どうしを連結する。下部連結部材16cは、左右方向において、二本のロッド部材16aの下端部どうしを連結する。これにより、保持部材16は、正面視で、四角形状の枠体となる。 Two rod members 16a are arranged with their axes oriented in the up-down direction (z-axis direction) and at predetermined intervals in the left-right direction (y-axis direction). The connecting members 16b and 16c are provided so as to bridge the ends of the two rod members 16a in the left-right direction, and connect the two rod members 16a. The upper connecting member 16b connects the upper ends of the two rod members 16a in the left-right direction. The lower connecting member 16c connects the lower end portions of the two rod members 16a in the left-right direction. Thereby, the holding member 16 becomes a quadrangular frame body in a front view.
 ところで、上部連結部材16bには、ネジ孔が形成されていて、そのネジ孔にバネ圧調整部18(ネジ)が挿入されている。バネ圧調整部18については、例えば、ネジ18を締め付ける方向に回転させると、保持部材16と上部スライド部材14との空間が上下方向に広がって、バネ17が押し付けられるので、バネ17の圧縮が強まる。一方、ネジ18を緩める方向に回転させると、保持部材16と上部スライド部材14との空間が上下方向に狭まって押し付けが低下するので、バネ17の圧縮が弱まる。 By the way, a screw hole is formed in the upper connecting member 16b, and the spring pressure adjusting portion 18 (screw) is inserted into the screw hole. Regarding the spring pressure adjusting portion 18, for example, when the screw 18 is rotated in the tightening direction, the space between the holding member 16 and the upper slide member 14 is expanded in the vertical direction and the spring 17 is pressed, so that the compression of the spring 17 is prevented. Get stronger. On the other hand, when the screw 18 is rotated in the loosening direction, the space between the holding member 16 and the upper slide member 14 is narrowed in the vertical direction and the pressing force is reduced, so that the compression of the spring 17 is weakened.
 ロッド部材16aは、上部スライド部材14の上板片14bに設けられている貫通孔に挿入されている。また、ロッド部材16aは、バネ17内を通過するように備えられている。また、ロッド部材16aは、下部スライド部材15の下板片15bに設けられている貫通孔に挿入されている。ロッド部材16aは、下部スライド部材15に対して、上下方向(z軸方向)に摺動自在に備えられている。 The rod member 16a is inserted into a through hole provided in the upper plate piece 14b of the upper slide member 14. Further, the rod member 16 a is provided so as to pass through the inside of the spring 17. The rod member 16a is inserted into a through hole provided in the lower plate piece 15b of the lower slide member 15. The rod member 16a is provided slidably in the vertical direction (z-axis direction) with respect to the lower slide member 15.
 下部連結部材16cには、ロードセル13(計測部)が載置されている。ロードセル13は、計測点13aが上方向(z軸のプラス方向)を向いている。ロードセル13の計測点13aは、下部スライド部材15の下板片15bに接触している。ロードセル13には、バネ17の反発力により下部スライド部材15に押し付けられることにより、予備加圧が加わっている。 The load cell 13 (measurement unit) is placed on the lower connecting member 16c. The measurement point 13a of the load cell 13 faces upward (plus direction of the z-axis). The measurement point 13a of the load cell 13 is in contact with the lower plate piece 15b of the lower slide member 15. Preliminary pressurization is applied to the load cell 13 by being pressed against the lower slide member 15 by the repulsive force of the spring 17.
 駆動部4の押下方向と、ロードセル13の計測点13aと、バネ17の上下方向軸心と、バネ圧調整部18の配置と、ブレード部2の押下方向が、上下方向(z軸方向)において同一直線上に配置されている。
 ここで、本発明のブレイク装置1の圧力計測機構12の考え方について、述べることとする。
The pressing direction of the drive unit 4, the measurement point 13a of the load cell 13, the vertical axis of the spring 17, the arrangement of the spring pressure adjusting unit 18, and the pressing direction of the blade unit 2 are in the vertical direction (z-axis direction). They are arranged on the same straight line.
Here, the concept of the pressure measuring mechanism 12 of the breaking device 1 of the present invention will be described.
 ブレード部2を備える下部スライド部材15と保持部材16の間に、スキマ=0となるように、ロードセル13を閉じ込める。ブレイクにより刃3に加わる負荷を、直接ロードセル13が検出するようにする。ただし、ロードセル13の負荷による変形については、無視できる量と見なしている。
 ロードセル13は、ひずみゲージが歪んで圧力を計測するので、完全な剛体はなく、謂わば、バネ定数の非常に大きいバネのようなものである。
The load cell 13 is confined between the lower slide member 15 provided with the blade portion 2 and the holding member 16 so that the clearance becomes zero. The load applied to the blade 3 by the break is directly detected by the load cell 13. However, the deformation of the load cell 13 due to the load is regarded as a negligible amount.
The load cell 13 does not have a perfect rigid body because the strain gauge is distorted to measure the pressure, and is, so to speak, like a spring having a very large spring constant.
 さて、ロードセル13のスキマをゼロに調整するにあたっては、以下のようにした。
 例えば、ロードセル13の仕様書において、負荷1000Nで変化量0.06mm程度とされている場合、バネ定数に変換すれば16KN/mmとなる。
 スキマゼロとなるように、ロードセル13を備えるスペースを正確に作り込もうとすると、スキマの調整機構、精密且つ精度良く製作しなければならない。なお、従来の圧力計測機構112の圧縮調整部118では、4本のネジで微調整するようにしていた。従来では、精密リードネジが必要となる。
Now, in adjusting the clearance of the load cell 13 to zero, the procedure is as follows.
For example, in the specification of the load cell 13, when the change amount is about 0.06 mm at a load of 1000 N, the spring constant is 16 KN/mm.
In order to accurately create a space provided with the load cell 13 so that the clearance is zero, it is necessary to manufacture the clearance adjusting mechanism with precision and accuracy. The compression adjusting unit 118 of the conventional pressure measuring mechanism 112 is finely adjusted with four screws. Conventionally, precision lead screws are required.
 そこで、ロードセル13に予備加圧を与えることで、スキマを無くすこととする。
 測定値については、ロードセル13の予備加圧と、ブレイク時に出力された圧力の差として取得可能である。ただし、ロードセル13に対する予備加圧を十分に行っておく。
 ブレード部2は、刃3を保持するために相当な剛性が必要であるため、重量も十分に備わっているものである(約20kg)。
Therefore, by applying pre-pressurization to the load cell 13, it is possible to eliminate the gap.
The measured value can be acquired as the difference between the pre-pressurization of the load cell 13 and the pressure output during the break. However, the pre-pressurization to the load cell 13 is sufficiently performed.
Since the blade portion 2 needs to have a considerable rigidity to hold the blade 3, it has a sufficient weight (about 20 kg).
 ブレイク時において、ブレイク装置1を上下方向に移動させたときの加速により、予備加圧の逆方向に力が加わって、ロードセル13とブレード部2を備える下部スライド部材15との間の圧力が完全に無くなる不安定な状態から、再び刃3を基板19に当てたときの衝撃や振動の発生を防ぐ。予備加圧を強くすると振動を防ぐことができるが、ブレイク荷重の計測範囲は狭くなる。 At the time of a break, a force is applied in a direction opposite to the pre-pressurization due to the acceleration when the break device 1 is moved in the vertical direction, so that the pressure between the load cell 13 and the lower slide member 15 including the blade portion 2 is completely removed. This prevents the occurrence of shock and vibration when the blade 3 is again applied to the substrate 19 from the unstable state which disappears. Vibration can be prevented by increasing pre-pressurization, but the break load measurement range is narrowed.
 ロードセル13に対する予備加圧を十分に行えば、十分な重量を備えるブレード部2を上下方向に移動させても、振動することはない。なお、ロードセル13に対して最大計測荷重を常時加えておき、ブレイク時に発生する力を、ロードセル13への負荷を減少する方向にするとよい。
 なお、本実施形態においては、計測部13として、ロードセル13(ティアック株式会社製、型番:TU-PGRH-G)を採用している。
If the pre-pressurization to the load cell 13 is sufficiently performed, even if the blade portion 2 having a sufficient weight is moved in the vertical direction, it does not vibrate. In addition, it is preferable that the maximum measurement load is always applied to the load cell 13 so that the force generated at the time of break is in the direction of reducing the load on the load cell 13.
In the present embodiment, the load cell 13 (manufactured by TEAC Corporation, model number: TU-PGRH-G) is used as the measuring unit 13.
 ロードセル13の使用方法としては、予め圧力を加えた状態にしておき、その状態から荷重が減少した時の圧力を計測する。なお参考として、例えば、ロードセル13に予備加圧として3000Nを加えてブレイク装置1にセットし、動作時にロードセル13の予備加圧から減少した圧力に基づいて、基板19に対するブレイク荷重を計測する。
 また、ロードセル13の予備加圧として、予め、例えば3000Nの圧力を加えておき、ブレイク時にロードセル13への負荷が減少する構成とする。ニュートラル状態での出力値と、実際にブレイクしたときの出力値との差分を、ブレイク時による負荷(ブレイク荷重)と計測する。
As a method of using the load cell 13, a pressure is applied in advance, and the pressure when the load decreases from that state is measured. As a reference, for example, 3000N is applied as pre-pressurization to the load cell 13 and set in the break device 1, and the break load on the substrate 19 is measured based on the pressure reduced from the pre-pressurization of the load cell 13 during operation.
Further, as a pre-pressurization of the load cell 13, for example, a pressure of 3000 N is applied in advance so that the load on the load cell 13 at the time of break is reduced. The difference between the output value in the neutral state and the output value when the break actually occurs is measured as the load (break load) due to the break.
 ブレード部2を保持する保持部材の下部16dの傾きの調整については、ブレード部2における刃3の取付部分を中央を回転基準23として、シーソー形状の状態とする。片側をバネ21で押し、反対側をブレード部平衡調整機構22(調整ネジあるいは偏芯ピン)で高さ調整するようにする。なお、バネ21の圧力は、10N~20N程度とする。
 図2~図4A、図4Bに示すように、圧力計測機構12について、駆動部4に接続される上部スライド部材14と、ブレード部2を備える下部スライド部材15と、ロードセル13を保持する保持部材16とに分けておき、上部スライド部材14と下部スライド部材15との間に、3000Nのバネ17を挟み込むことにより、ロードセル13に予備加圧を付与する。予めロードセル13に荷重を付与しておき、荷重が減少した量をブレイク荷重として計測する。
In adjusting the inclination of the lower portion 16d of the holding member that holds the blade portion 2, the attachment portion of the blade 3 in the blade portion 2 is in a seesaw shape with the center as the rotation reference 23. One side is pushed by the spring 21, and the other side is adjusted in height by the blade portion balance adjusting mechanism 22 (adjusting screw or eccentric pin). The pressure of the spring 21 is about 10N to 20N.
As shown in FIGS. 2 to 4A and 4B, in the pressure measurement mechanism 12, an upper slide member 14 connected to the drive unit 4, a lower slide member 15 including the blade unit 2, and a holding member that holds the load cell 13. 16, and a 3000N spring 17 is sandwiched between the upper slide member 14 and the lower slide member 15 to apply pre-pressurization to the load cell 13. A load is applied to the load cell 13 in advance, and the amount of decrease in the load is measured as a break load.
 ここで一例として、バネ定数=60N/mmのバネ17を二本設置した場合、計測範囲の最大値である3000Nを得るためには、バネ17に対して25mm程度の圧縮が必要となる。この場合、バネ圧調整部18においては、精密リードネジを使用せずに、一般的な細目ねじで十分に取付調整可能となる。
 本発明の特徴としては、恒常的にロードセル13に荷重が加わった状態である。バネ圧以上の荷重が、ロードセル13に加わらない。すなわち、異常動作時に、ロードセル13を保護することができる。バネ圧調整部18(ネジ)を備えることにより、ロードセル13とその計測範囲を変更することができるが、その場合、ネジ18の変化をオフセット入力で対応する。
Here, as an example, when two springs 17 having a spring constant=60 N/mm are installed, it is necessary to compress the springs 17 by about 25 mm in order to obtain the maximum value of 3000 N in the measurement range. In this case, the spring pressure adjusting portion 18 can be sufficiently attached and adjusted by using a general fine screw without using a precision lead screw.
A feature of the present invention is that the load is constantly applied to the load cell 13. The load exceeding the spring pressure is not applied to the load cell 13. That is, the load cell 13 can be protected during abnormal operation. By providing the spring pressure adjusting unit 18 (screw), the load cell 13 and its measurement range can be changed. In that case, a change in the screw 18 is handled by offset input.
 圧力計測機構12の検出精度に関しては、例えば、ロードセル13単体での期待精度±3Nとした場合、その装置にガイド摺動抵抗や、振動等のノイズ影響が加わることとなる。なお、計測分解能、表示している圧力の絶対精度については、約±10Nの絶対精度となると思われる。
 ブレード部2(刃3)、ロードセル13、予備圧を与えるバネ17、ボールねじ6などのすべてを、上下方向において一直線上に並べておく構成とすることで、各々の構造物へのモーメントの発生をなくし、LMガイド9の摺動抵抗や振動などのノイズを最小限に留めておく、すなわち圧力計測時におけるノイズを極力抑えることができるので、ブレード部2の圧力を正確に計測することができる。
Regarding the detection accuracy of the pressure measurement mechanism 12, if the expected accuracy of the load cell 13 alone is ±3N, for example, guide sliding resistance and noise such as vibration will be added to the device. The measurement resolution and the absolute accuracy of the displayed pressure are considered to be about ±10 N absolute accuracy.
The blade portion 2 (blade 3), the load cell 13, the spring 17 for giving a preliminary pressure, the ball screw 6 and the like are all arranged in a straight line in the vertical direction so that a moment is generated in each structure. Since the noise such as the sliding resistance and vibration of the LM guide 9 is minimized, that is, the noise at the time of pressure measurement can be suppressed as much as possible, the pressure of the blade portion 2 can be accurately measured.
 ブレード部2のxy位置、高さ、ストローク等に関しては、所定のものとしている。LMガイド9、モータ5等についても、所定のものとしている。なお、装置の重量が減少した場合、それに対応してz軸モータのゲイン調整が必要となる。
 LMガイド9の構成に関しては、駆動部4とブレード部2に分けて、その間にロードセル13を備えている。なお、LMガイド9のサイズ、スライダー11の個数については、所定のものとしている。ブレード部2の剛性は、所定のものとしている。
The xy position, height, stroke, etc. of the blade portion 2 are predetermined. The LM guide 9, the motor 5 and the like are also predetermined. When the weight of the device decreases, it is necessary to adjust the gain of the z-axis motor accordingly.
The configuration of the LM guide 9 is divided into a drive unit 4 and a blade unit 2, and a load cell 13 is provided between them. The size of the LM guide 9 and the number of sliders 11 are predetermined. The blade portion 2 has a predetermined rigidity.
 保持部材の下部16dの傾き調整機構に関しては、上でも述べたが、回転基準23とブレード部平衡調整機構22(偏芯ピン)にて調整するようにしている。なお、本実施形態においては、調整量=±0.3mmとしている。
 以上、本発明のブレイク装置1の圧力計測機構12によれば、基板19のブレイク時の圧力計測において、当然ながら刃3に作用する反力を基にして基板19に加わる荷重を高精度に測定することができるとともに、ブレード部2の刃3を基板19に押し当てたとき、刃3に対して高荷重などの異常な荷重が加わった場合でも、そのときに刃3に作用する反力を逃がす構成を備えることで、ロードセル13に直接高い負荷が加わることを防いで、ロードセル13の損傷を防止することができる。また、適切な荷重で基板19が分断されていることを確認することができる。
As described above, the inclination adjusting mechanism of the lower portion 16d of the holding member is adjusted by the rotation reference 23 and the blade portion balance adjusting mechanism 22 (eccentric pin). In this embodiment, the adjustment amount is ±0.3 mm.
As described above, according to the pressure measuring mechanism 12 of the breaking apparatus 1 of the present invention, in the pressure measurement when the substrate 19 is broken, the load applied to the substrate 19 is naturally measured with high accuracy based on the reaction force acting on the blade 3. In addition, when the blade 3 of the blade portion 2 is pressed against the substrate 19, even when an abnormal load such as a high load is applied to the blade 3, the reaction force acting on the blade 3 at that time is applied. By providing the escape structure, it is possible to prevent a high load from being directly applied to the load cell 13 and prevent damage to the load cell 13. Moreover, it can be confirmed that the substrate 19 is divided by an appropriate load.
 以上まとめれば、本発明の圧力計測機構は、先端に備えられている刃をスクライブラインに沿って押し当てることで基板をブレイクするブレード部と、ブレード部を降下させて当該ブレード部の刃を基板に押し当てる駆動部と、を有するブレイク装置に備えられている圧力計測機構であり、この圧力計測機構は、駆動部により上下方向に移動する上部スライド部材と、上部スライド部材の下方に配備され、ブレード部を上下方向に移動させる下部スライド部材と、下部スライド部材の下方に配備され且つ、上方から下部スライド部材に押された状態とされていて、ブレード部の刃に対して基板から作用する反力を計測する計測部と、下部にて下方側から計測部を保持すると共に、上部が上部スライド部材に連結されている保持部材と、を有していて、上部スライド部材と下部スライド部材の間には、バネが予め圧縮された状態となるように挟み込まれているものとなっている。 Summarizing the above, the pressure measuring mechanism of the present invention is a blade portion that breaks the substrate by pressing the blade provided at the tip along the scribe line, and lowers the blade portion to cut the blade portion of the blade substrate. Is a pressure measuring mechanism provided in a break device having a driving unit to be pressed against, and the pressure measuring mechanism is arranged below the upper sliding member and an upper slide member that moves in the vertical direction by the driving unit. A lower slide member that moves the blade portion in the up-down direction, and a counter member that is disposed below the lower slide member and is pressed by the lower slide member from above, and that acts on the blade of the blade portion from the substrate. Between the upper slide member and the lower slide member, the measuring unit that measures the force and the holding member that holds the measuring unit from the lower side at the lower part and that is connected to the upper slide member at the upper part are provided. The spring is sandwiched so that it is in a pre-compressed state.
 また、本発明のブレイク装置は、先端に備えられている刃をスクライブラインに沿って押し当てることで基板をブレイクするブレード部と、ブレード部を降下させて当該ブレード部の刃を基板に押し当てる駆動部と、ブレード部の刃に対して基板から作用する反力を計測する圧力計測機構と、を備えるものであって、この圧力計測機構は、駆動部により上下方向に移動する上部スライド部材と、上部スライド部材の下方に配備され、ブレード部を上下方向に移動させる下部スライド部材と、下部スライド部材の下方に配備され且つ、上方から下部スライド部材に押された状態とされている計測部と、下部にて下方側から計測部を保持すると共に、上部が上部スライド部材に連結されている保持部材と、を有していて、上部スライド部材と下部スライド部材の間には、バネが予め圧縮された状態となるように挟み込まれている構成を有している。 Further, the breaking device of the present invention, the blade portion that breaks the substrate by pressing the blade provided at the tip along the scribe line, and lowers the blade portion to press the blade of the blade portion against the substrate. A drive unit and a pressure measuring mechanism for measuring a reaction force acting on the blade of the blade from the substrate, wherein the pressure measuring mechanism includes an upper slide member that moves in the vertical direction by the drive unit. A lower slide member arranged below the upper slide member for moving the blade portion in the vertical direction, and a measuring unit arranged below the lower slide member and being pressed by the lower slide member from above. And a holding member that holds the measuring unit from the lower side at the lower portion and has an upper portion connected to the upper slide member, and a spring is pre-compressed between the upper slide member and the lower slide member. It has a configuration in which it is sandwiched so as to be in a closed state.
 なお、今回開示された実施形態はすべての点で例示であって制限的なものではないと考えられるべきである。
 特に、今回開示された実施形態において、明示されていない事項、例えば、作動条件や操作条件、構成物の寸法、重量などは、当業者が通常実施する範囲を逸脱するものではなく、通常の当業者であれば、容易に想定することが可能な事項を採用している。
It should be considered that the embodiments disclosed this time are exemplifications in all points and not restrictive.
In particular, in the embodiments disclosed this time, matters not specified, such as operating conditions and operating conditions, dimensions and weights of components, do not depart from the scope normally practiced by those skilled in the art, and do not fall under ordinary ordinary circumstances. If you are a trader, you have adopted the items that you can easily assume.
 1 ブレイク装置
 2 ブレード部
 3 刃(ブレード)
 4 駆動部
 5 モータ
 5a 回転軸
 6 移動手段(ボールねじ)
 7 ねじ軸
 8 ナット
 9 案内手段(LMガイド)
 10 レール部材
 11 スライダー
 12 圧力計測機構
 13 計測部(ロードセル)
 13a 計測点
 14 上部スライド部材
 14a 板部材
 14b 上板片
 15 下部スライド部材
 15a 板部材
 15b 下板片
 16 保持部材
 16a 板部材(ロッド部材)
 16b 上部板片(上部連結部材)
 16c 下部板片(下部連結部材)
 16d 保持部材の下部
 17 バネ
 18 圧縮調整部(バネ圧調整部、ネジ)
 19 基板
 20 カップリング
 21 バネ
 22 ブレード部平衡調整機構
 23 回転基準
 101 ブレイク装置
 102 ブレード部
 103 刃(ブレード)
 104 駆動部
 105 モータ
 106 移動手段(ボールねじ)
 109 案内手段(LMガイド)
 112 圧力計測機構
 113 計測部(ロードセル)
 114 上部スライド部材
 115 下部スライド部材
 118 圧縮調整部
 119 基板
1 Breaking device 2 Blade part 3 Blade (blade)
4 Drive unit 5 Motor 5a Rotating shaft 6 Moving means (ball screw)
7 Screw shaft 8 Nut 9 Guide means (LM guide)
10 rail member 11 slider 12 pressure measuring mechanism 13 measuring unit (load cell)
13a Measuring point 14 Upper slide member 14a Plate member 14b Upper plate piece 15 Lower slide member 15a Plate member 15b Lower plate piece 16 Holding member 16a Plate member (rod member)
16b Upper plate piece (upper connecting member)
16c Lower plate piece (lower connecting member)
16d Lower part of holding member 17 Spring 18 Compression adjusting part (spring pressure adjusting part, screw)
19 substrate 20 coupling 21 spring 22 blade part balance adjusting mechanism 23 rotation reference 101 breaking device 102 blade part 103 blade (blade)
104 drive unit 105 motor 106 moving means (ball screw)
109 Guide means (LM guide)
112 Pressure Measuring Mechanism 113 Measuring Unit (Load Cell)
114 upper slide member 115 lower slide member 118 compression adjustment unit 119 substrate

Claims (5)

  1.  先端に備えられている刃をスクライブラインに沿って押し当てることで基板をブレイクするブレード部と、前記ブレード部を降下させて当該ブレード部の刃を前記基板に押し当てる駆動部と、を有するブレイク装置に備えられている圧力計測機構において、
     前記圧力計測機構は、
     前記駆動部により上下方向に移動する上部スライド部材と、
     前記上部スライド部材の下方に配備され、前記ブレード部を上下方向に移動させる下部スライド部材と、
     前記下部スライド部材の下方に配備され且つ、上方から前記下部スライド部材に押された状態とされていて、前記ブレード部の刃に対して前記基板から作用する反力を計測する計測部と、
     下部にて下方側から前記計測部を保持すると共に、上部が前記上部スライド部材に連結されている保持部材と、を有していて、
     前記上部スライド部材と前記下部スライド部材の間には、バネが予め圧縮された状態となるように挟み込まれている
     ことを特徴とする圧力計測機構。
    A break having a blade part that breaks the substrate by pressing the blade provided at the tip along a scribe line, and a drive part that lowers the blade part and presses the blade of the blade part against the substrate. In the pressure measuring mechanism equipped in the device,
    The pressure measuring mechanism,
    An upper slide member that moves up and down by the drive unit,
    A lower slide member that is disposed below the upper slide member and moves the blade portion in the vertical direction,
    A measuring unit that is disposed below the lower slide member and is in a state of being pressed by the lower slide member from above, and that measures a reaction force that acts on the blade of the blade portion from the substrate.
    While holding the measuring unit from the lower side in the lower portion, and a holding member having an upper portion connected to the upper slide member,
    A pressure measuring mechanism, wherein a spring is sandwiched between the upper slide member and the lower slide member so as to be in a pre-compressed state.
  2.  前記計測部は、圧縮状態の前記バネにより、予め荷重が加えられた状態とされていて、
     前記基板に押し当てたときに作用する前記ブレード部の刃の反力により、前記下部スライド部材が上方に移動することにより、前記計測部の荷重が減少する構成とされていて、
     前記計測部の荷重の減少量を、前記基板のブレイク荷重として計測する
     ことを特徴とする請求項1に記載の圧力計測機構。
    The measuring unit is in a state in which a load is applied in advance by the spring in a compressed state,
    By the reaction force of the blade of the blade portion that acts when pressed against the substrate, by moving the lower slide member upward, the load of the measuring unit is configured to decrease,
    The pressure measuring mechanism according to claim 1, wherein a decrease amount of the load of the measuring unit is measured as a break load of the substrate.
  3.  前記バネは、圧縮調整部により圧縮状態が変更可能とされていて、
     前記圧縮調整部は、前記バネの上方であって、前記上部スライド部材と前記保持部材との間に設けられている
     ことを特徴とする請求項2に記載の圧力計測機構。
    The compression state of the spring can be changed by the compression adjustment unit,
    The pressure measuring mechanism according to claim 2, wherein the compression adjusting portion is provided above the spring and between the upper slide member and the holding member.
  4.  前記駆動部の押下方向と、前記計測部の計測点と、前記バネの上下方向軸心と、前記圧縮調整部の配置と、前記ブレード部の押下方向が、上下方向において同一直線上に配置されている
     ことを特徴とする請求項3に記載の圧力計測機構。
    The pressing direction of the drive unit, the measurement point of the measuring unit, the vertical axis of the spring, the arrangement of the compression adjusting unit, and the pressing direction of the blade unit are arranged on the same straight line in the vertical direction. The pressure measuring mechanism according to claim 3, wherein
  5.  先端に備えられている刃をスクライブラインに沿って押し当てることで基板をブレイクするブレード部と、前記ブレード部を降下させて当該ブレード部の刃を前記基板に押し当てる駆動部と、前記ブレード部の刃に対して前記基板から作用する反力を計測する圧力計測機構と、を備えるブレイク装置において、
     前記圧力計測機構は、
     前記駆動部により上下方向に移動する上部スライド部材と、
     前記上部スライド部材の下方に配備され、前記ブレード部を上下方向に移動させる下部スライド部材と、
     前記下部スライド部材の下方に配備され且つ、上方から前記下部スライド部材に押された状態とされている計測部と、
     下部にて下方側から前記計測部を保持すると共に、上部が前記上部スライド部材に連結されている保持部材と、を有していて、
     前記上部スライド部材と前記下部スライド部材の間には、バネが予め圧縮された状態となるように挟み込まれている
     ことを特徴とする圧力計測機構を備えたブレイク装置。
    A blade portion that breaks the substrate by pressing the blade provided at the tip along the scribe line, a driving unit that lowers the blade portion and presses the blade of the blade portion against the substrate, and the blade portion A pressure measuring mechanism for measuring a reaction force acting on the blade from the substrate,
    The pressure measuring mechanism,
    An upper slide member that moves up and down by the drive unit,
    A lower slide member that is disposed below the upper slide member and moves the blade portion in the vertical direction,
    A measuring unit arranged below the lower slide member and being pressed by the lower slide member from above,
    While holding the measuring unit from the lower side in the lower portion, and a holding member having an upper portion connected to the upper slide member,
    A breaker including a pressure measuring mechanism, wherein a spring is sandwiched between the upper slide member and the lower slide member so as to be in a pre-compressed state.
PCT/JP2019/039087 2018-11-27 2019-10-03 Pressure measurement mechanism and breaking device provided with said pressure measurement mechanism WO2020110459A1 (en)

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