WO2020108226A1 - Device, system and method for cleaning metal parts - Google Patents

Device, system and method for cleaning metal parts Download PDF

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Publication number
WO2020108226A1
WO2020108226A1 PCT/CN2019/114696 CN2019114696W WO2020108226A1 WO 2020108226 A1 WO2020108226 A1 WO 2020108226A1 CN 2019114696 W CN2019114696 W CN 2019114696W WO 2020108226 A1 WO2020108226 A1 WO 2020108226A1
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WO
WIPO (PCT)
Prior art keywords
cleaning
metal parts
rust
unit
conveyor belt
Prior art date
Application number
PCT/CN2019/114696
Other languages
French (fr)
Chinese (zh)
Inventor
朱海平
Original Assignee
上海永太汽车零部件有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201811440762.8A external-priority patent/CN109365369A/en
Priority claimed from CN201811440664.4A external-priority patent/CN109382355A/en
Priority claimed from CN201910242504.7A external-priority patent/CN109939986A/en
Application filed by 上海永太汽车零部件有限公司 filed Critical 上海永太汽车零部件有限公司
Publication of WO2020108226A1 publication Critical patent/WO2020108226A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

Definitions

  • the invention belongs to the field of machinery, and in particular relates to a metal parts cleaning device, system and method.
  • the machined metal parts are covered by cutting fluid, metal debris, etc. during the manufacturing process.
  • the surface of the parts Before using or storing metal parts, the surface of the parts must be cleaned with a cleaning agent, and the surface of the metal parts should be coated with an anti-rust film and then dried.
  • Existing metal part cleaning systems generally include one or more sections for spray cleaning, rinsing, and drying, as well as other steps for applying anti-rust oil films to the parts.
  • Conveyors generally transport parts from one end of the washing machine to the other end and pass through each section.
  • This type of system has a certain effect on the cleaning of metal parts on general surfaces, but it has limited cleaning ability on the surface of metal parts with complex microstructures. The cleaning effect of metal parts and materials is not good.
  • the present invention is made in view of the above problems, and an object thereof is to provide a metal parts cleaning device, system and method.
  • the present invention adopts the following technical solutions:
  • the invention provides a metal parts cleaning device with such characteristics, including:
  • the cleaning part has: a conveyor belt for carrying and transmitting metal parts; a cleaning liquid spraying unit; and an ultrasonic cleaning unit, the cleaning liquid spraying unit and the ultrasonic cleaning unit are sequentially provided along the traveling direction of the conveyor belt, wherein,
  • the cleaning liquid spraying unit is used for spraying cleaning liquid to the metal parts, so as to perform preliminary cleaning on the metal parts, and the ultrasonic cleaning unit is used for ultrasonic cleaning the metal parts through the cleaning liquid, so as to perform depth on the metal parts based on the preliminary cleaning Clean.
  • the metal parts cleaning device provided by the present invention may also have such a characteristic, and further includes: a rust-proof liquid spraying unit for spraying the rust-proof liquid on the metal parts; a high-temperature drying unit for spraying the metal parts
  • the anti-rust liquid on the surface is dried; the anti-rust spraying unit is used to spray anti-rust oil on the metal parts; and the blow-drying unit is used to dry the anti-rust oil on the metal parts, the ultrasonic cleaning unit and the anti-rust
  • the liquid spraying unit, the high-temperature drying unit, the anti-rust spraying unit, and the blow-drying unit are sequentially arranged along the traveling direction of the conveyor belt.
  • the metal parts cleaning device provided by the present invention may further have the feature that the cleaning liquid spraying unit includes at least two cleaning liquid spraying units, and the at least two cleaning liquid spraying units are respectively disposed above the conveyor belt and Below, the cleaning liquid spraying unit has at least one cleaning liquid spraying head.
  • the nozzles of all the cleaning liquid spraying heads are oriented vertically toward the metal parts.
  • the metal parts cleaning device provided by the present invention may further have such a feature that the anti-rust liquid spraying unit includes at least two anti-rust liquid spraying units, and the at least two anti-rust liquid spraying units are respectively provided on the conveyor belt Above and below the anti-rust liquid spraying unit has at least one anti-rust liquid spray head.
  • the nozzles of all the anti-rust liquid spray heads are oriented vertically toward the metal parts.
  • the metal parts cleaning device provided by the present invention may also have such a characteristic, and further includes: the high-temperature drying part has an accommodating space, the accommodating space communicates with the outside through the gas inlet and outlet, and the accommodating space is used to accommodate the conveyor belt
  • the gas inlet is used to introduce high-temperature gas from the outside.
  • the metal parts cleaning device provided by the present invention may also have the following characteristics: wherein the oil-gas separator and the drying pressure pump, the oil-gas separator is located outside the high-temperature drying section and communicates with the accommodating space via the gas discharge port, It is used to separate oil and gas from the humid air discharged from the containing space, thereby generating separated dry gas.
  • the drying pressure pump is located outside the high-temperature drying section and communicates with the containing space through the gas inlet and outlet, and communicates with the oil and gas separator , Used to pressurize the separation and drying gas into the storage space through the gas inlet and outlet.
  • the metal parts cleaning device provided by the present invention may also have a feature in which the anti-rust spraying part includes at least two anti-rust spray head units, and at least two anti-rust spray head units are provided above and below the conveyor belt, respectively, to prevent
  • the rust nozzle unit has at least one rust prevention nozzle.
  • the metal parts cleaning device provided by the present invention may also have a feature in which the blow-drying part includes a blow-drying fan, and when the conveyor belt carrying the metal parts passes near the blow-drying part, the blow-drying fan is located above the metal parts, The air outlet faces the metal parts.
  • the blow-drying part includes a blow-drying fan
  • the metal parts cleaning device provided by the present invention may also have such a characteristic that the conveyor belt is a mesh conveyor belt made of stainless steel wire.
  • the metal parts cleaning device provided by the present invention may also have such a feature: wherein, the conveying speed of the conveyor belt is 0.008-0.02 m/s.
  • the metal parts cleaning device provided by the present invention may also have such a characteristic that the pressures of the cleaning liquid and the anti-rust liquid are both 0.5-0.8 MPa.
  • the metal parts cleaning device provided by the present invention may also have such a feature: wherein the temperature of the ultrasonic cleaning liquid is 50-80 degrees.
  • the metal parts cleaning device provided by the present invention may also have the following characteristics: wherein the cleaning liquid is prepared by 1:2.5-1:3 of cleaning agent and water, and the anti-rust liquid is anti-rust oil and water by 1 :2.5-1:3 modulation.
  • the invention also provides a metal parts cleaning system, which is characterized by comprising:
  • Metal parts cleaning device which is connected to the control module for management and control of metal parts cleaning device, including information recognition unit, operation information generating unit, management storage unit and management side communication unit, among which, metal parts
  • the cleaning device is a metal part cleaning device of ⁇ Plan 1>.
  • the metal part cleaning device further includes a work order reading unit, a product input unit, and a cleaning side communication unit.
  • the work order reading unit is used for the work order input to the operator.
  • the part identification number and the work order number are read.
  • the cleaning side communication unit is used to transmit the part identification number and the work order number to the cleaning management device.
  • the management storage unit stores at least the work order number and the corresponding processing information of the metal part ,
  • the scheduled processing information contains cleaning request information and quantity information
  • the information identification unit is used to identify and obtain the cleaning request information and quantity information corresponding to the work instruction number from the management storage unit according to the work instruction number
  • the product input unit is used according to the quantity information Enter the metal parts to be cleaned, that is, display the quantity information, so that the operator adds the metal parts to be cleaned to the conveyor belt according to the quantity information.
  • the operation information generation unit is used to generate the corresponding cleaning process information according to the cleaning request information.
  • the management side The communication part is used to transmit the cleaning process information and quantity information to the control module.
  • the cleaning part drives the metal parts cleaning device according to the cleaning process information to clean the metal parts in a predetermined cleaning process.
  • the metal parts cleaning system provided by the present invention may also have the following characteristics: wherein the work order includes graphic code information and text information, the text information includes the metal part code, quantity, processing technology, and the graphic code information is a two-dimensional code Information or barcode information.
  • the metal parts cleaning system provided by the present invention may also have the following characteristics: wherein the cleaning process information includes ultrasonic information, temperature information, and nozzle pressure information in the metal parts cleaning device.
  • the invention also provides a method for cleaning metal parts, which is applied to the metal parts cleaning system as described in ⁇ solution 2>, and is characterized by comprising the following steps:
  • Step S1 Place the metal parts at the beginning of the conveyor belt
  • Step S2 The metal parts are preliminarily cleaned in the cleaning liquid spraying part to obtain pre-cleaned parts;
  • Step S3 The pre-cleaned parts are deeply cleaned in the ultrasonic cleaning part to obtain the deeply cleaned parts;
  • Step S4 Deep cleaning the parts and spraying the anti-rust liquid on the anti-rust liquid spraying part to obtain the preliminary anti-rust parts;
  • Step S5 The preliminary anti-rust parts are dried in the high-temperature drying part to obtain the dried parts;
  • Step S6 The dried parts are sprayed with anti-rust oil on the anti-rust spraying part to obtain anti-rust finished parts;
  • Step S7 The rust-proof completed parts are blow-dried in the blow-drying section to obtain the final parts.
  • the metal parts cleaning device includes a cleaning part. Since the cleaning part has a conveyor belt and a cleaning liquid spray unit and an ultrasonic cleaning unit that are sequentially provided along the traveling direction of the conveyor belt, the metal parts of the present invention After the cleaning device performs preliminary cleaning on the metal parts by spraying the cleaning liquid, the metal parts are deeply cleaned through ultrasonic cleaning, which greatly improves the cleaning effect of the metal parts on complex surfaces compared with the traditional technology.
  • the metal solution cleaning system of ⁇ solution 2> of the present invention includes the metal component cleaning device of ⁇ solution 1> and a cleaning management device communicatively connected to the metal component cleaning device.
  • the metal component cleaning device also has a work order reading unit, The product input unit and the cleaning unit, the cleaning management device has an information recognition unit, an operation information generation unit, and a management storage unit, because the work order reading unit is used to perform part identification number and work order number in the work order input by the operator
  • the storage unit for reading and management stores at least the processing information of the predetermined metal parts corresponding to the work order number, and the information identification unit is used for identifying and acquiring the cleaning request information and quantity corresponding to the work order number from the work order number based on the process information Information, the operation information generating part is used to generate corresponding cleaning process information according to the cleaning request information, and the cleaning part cleans the metal parts in a predetermined cleaning process according to the cleaning process information, so the metal part cleaning system of the present invention can control the metal according to the work instruction
  • the metal parts are first placed at the beginning of the conveyor belt, then the metal parts are pre-cleaned and deeply cleaned, and then the metal parts are preliminary rust-proofed and dried, and finally , Spray anti-rust oil on metal parts and blow dry. Therefore, the metal part cleaning method of the present invention is applied to the metal part cleaning system of ⁇ solution 2>, so that the cleaning efficiency of the metal part cleaning system of ⁇ solution 2> is better.
  • FIG. 1 is a structural block diagram of a metal parts cleaning system in an embodiment of the present invention
  • FIG. 2 is a structural block diagram of a cleaning management device in an embodiment of the present invention.
  • FIG. 3 is a structural block diagram of a metal parts cleaning device in an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a metal parts cleaning device in an embodiment of the present invention.
  • FIG. 5 is a partial perspective view of a metal parts cleaning device in an embodiment of the present invention.
  • FIG. 6 is a schematic cross-sectional view of a cleaning liquid spray head of a metal parts cleaning device in an embodiment of the present invention
  • FIG. 7 is a schematic view of the surface of the anti-rust nozzle of the metal parts cleaning device in the embodiment of the present invention.
  • FIG. 8 is a schematic cross-sectional view of an anti-rust nozzle of a metal parts cleaning device in an embodiment of the present invention.
  • FIG. 9 is a schematic diagram of a blower of a metal parts cleaning device in an embodiment of the present invention.
  • FIG. 11 is a schematic diagram of steps of a metal part cleaning method in an embodiment of the present invention.
  • FIG. 1 is a structural block diagram of a metal parts cleaning system in an embodiment of the present invention.
  • the metal parts cleaning system 1000 includes a cleaning management device 200 and a metal parts cleaning device 100 communicatively connected to the cleaning management device 200 through a communication network 300.
  • FIG. 2 is a structural block diagram of a cleaning management device in an embodiment of the present invention.
  • the cleaning management device 200 stores cleaning management information about metal parts that need to be cleaned.
  • the cleaning management device 200 includes a management-side communication unit 201, a management storage unit 202, an information recognition unit 203, an operation information generation unit 204, and a management-side control unit 205 that controls the above-mentioned units.
  • the cleaning management device 200 is placed in the information management center of the factory, and a dedicated administrator is responsible for inputting management information related to the cleaned metal parts into the cleaning management device 200.
  • the management information includes work order information and process requirements and data related to the cleaned metal parts.
  • the management information includes graphic code information and text information.
  • the graphic code information may be two-dimensional code information or bar code information.
  • the management-side communication unit 201 is used for communication exchange between the rest of the cleaning management device 200 and the metal parts cleaning device 100.
  • the management-side communication unit 201 is a communication module wirelessly connected to the metal parts cleaning device 100.
  • the management-side control unit 205 is a control chip provided with a predetermined control program for controlling the operation of the rest of the cleaning management apparatus 200.
  • the management storage unit 202 is provided with a database in which at least a plurality of work order numbers of different metal parts are stored as identification information of metal parts, cleaning request information of metal parts, cleaning history data of metal parts and cleaning of different metal parts are stored.
  • the corresponding equipment setting parameters include the equipment setting parameters and process data corresponding to the state of optimal metal parts cleaning effect.
  • one work order number corresponds to a batch of metal parts to be cleaned.
  • the information recognition unit 203 is used for recognizing and acquiring the cleaning request information and the quantity information corresponding to the work order number from the management storage unit 202 based on the work order number issued from the metal parts washing apparatus 100.
  • the operation information generating unit 204 is used to generate cleaning process information corresponding to cleaning metal parts based on the cleaning request information.
  • the metal parts cleaning device 100 is communicatively connected to the cleaning management device 200.
  • the metal parts cleaning device 100 is placed in a factory workshop, receives cleaning management information sent from the cleaning management device 200, and sends Carry out cleaning treatment.
  • FIG. 3 is a structural block diagram of a metal parts device in an embodiment of the present invention.
  • the metal parts cleaning apparatus 100 includes a cleaning-side communication unit 101, a work order reading unit 102, a product input unit 103, and a cleaning unit 104, and a cleaning-side control unit 105 that controls the above components.
  • the cleaning-side communication unit 101 is used for communication and exchange between the rest of the metal parts cleaning device 100 and the cleaning management device 200.
  • the cleaning-side communication unit 101 is a communication module wirelessly connected to the cleaning management device 200 .
  • the cleaning-side control unit 105 is a control chip provided with a predetermined control program, and is used to control the operation of the rest of the metal parts cleaning apparatus 100.
  • the work order reading unit 102 is used to read the part identification number and the work order number in the work order input by the operator.
  • the work order includes graphic code information and text information, and the text information includes the code, quantity and processing technology of the metal parts ,
  • the graphic code information is two-dimensional code information or bar code information.
  • the work order reading unit 30A1 is a code scanner, the work order is a graphic code information including a part identification number and a work order number, the work order number is a work task serial number, and one work order number corresponds to a batch of Metal parts cleaned by a scheduled cleaning process.
  • the cleaning-side communication unit 101 sends the metal part identification number and the work order number to the cleaning management device 200.
  • the product input part 103 is used to input the metal parts to be cleaned according to the quantity information sent from the cleaning management device 200, that is, to display the quantity information, so that the operator adds the metal parts to be cleaned to the conveyor belt 13 according to the quantity information.
  • the product input part 103 is a display screen capable of displaying the number of metal parts corresponding to the current work order number, and the operator places the metal parts on the conveyor belt 13 according to the quantity information displayed by the product input part 103 Beginning.
  • the management-side communication unit 201 transmits the number of metal parts and cleaning process information to the metal part washing apparatus 100.
  • the product input part 103 inputs the metal parts to be cleaned according to the number of metal parts received by the cleaning side communication part.
  • the cleaning unit 104 sets the parameters of the relevant units in the cleaning unit 104 according to the cleaning process information received by the cleaning-side communication unit 101, cleans the metal parts, and outputs the products.
  • FIG. 4 is a schematic structural view of a metal parts cleaning device in an embodiment of the present invention
  • FIG. 5 is a partial perspective view of a metal parts cleaning device in an embodiment of the present invention.
  • the cleaning unit 104 includes a housing, a conveying unit 10, a cleaning liquid spray unit 20, an ultrasonic cleaning unit 30, a rust-proof liquid spray unit 40, a high-temperature drying unit 50, and a rust-proof spray unit 80 ⁇ 90 ⁇ And blow-drying unit 90.
  • the frame is a cuboid rigid frame structure, and the supporting legs provided at both ends in the length direction of the frame support the frame horizontally.
  • the outer shell is installed on the rack and has a rectangular parallelepiped box shape, and both sides of the outer shell are respectively provided with openings of the same shape and size.
  • the conveyor 10 includes a frame, a sprocket 11, a guide rail 12, a conveyor belt 13 and a guide plate 14.
  • the number of the sprockets 11 is two, and each is movably connected to both ends in the longitudinal direction of the frame and is driven to rotate in the same direction synchronously by an external sprocket drive motor.
  • the number of guide rails 12 is two.
  • the guide rails 12 are arranged horizontally and parallel to the long side of the frame, and are installed between the two ends in the length direction of the frame and penetrate the entire shell through the two openings of the shell.
  • the conveyor belt 13 is used to carry metal parts for transmission in the direction of travel.
  • the conveyor belt 13 is disposed on both sides of the guide rail 12 on both sides, bypassing two sprockets 11 and connected end to end.
  • the sprocket 11 drives the closed conveyor belt 13 at The two sprockets 11 move inside the housing in the traveling direction D.
  • a mesh conveyor belt made of stainless steel wire is preferred, and the moving speed is 0.008-0.02 m/s, preferably 0.015 m/s.
  • the guide plate 14 is located outside the two openings of the housing and is provided with grooves. Both sides of the conveyor belt 13 are embedded in the grooves of the guide plate 14 to ensure that the conveyor belt 13 does not deviate.
  • the cleaning liquid spraying unit 20, the ultrasonic cleaning unit 30, the anti-rust liquid spraying unit 40, the high-temperature drying unit 50, the anti-rust spraying unit 80, and the blow-drying unit 90 are sequentially provided along the traveling direction D of the conveyor belt 13.
  • the cleaning liquid spraying unit 20 is located near the conveyor belt 13 in the housing, and is used for spraying cleaning liquid to the metal parts to perform preliminary cleaning on the metal parts, in a region where the conveyor belt 13 enters the housing and starts to pass through. It includes a first bar 21 and at least two cleaning liquid spraying assemblies 22.
  • the first bar 21 is disposed at the opening of the housing for isolation from the external environment.
  • the material of the first bar 21 is preferably plastic.
  • At least two cleaning liquid spraying assemblies 22 are respectively disposed above and below the conveyor belt 13, and each cleaning liquid spraying assembly 22 includes a cleaning infusion tube and at least one cleaning liquid spraying head 221 communicating with the cleaning infusion tube.
  • each cleaning liquid spraying assembly 22 includes a cleaning infusion tube and at least one cleaning liquid spraying head 221 communicating with the cleaning infusion tube.
  • the nozzle directions of the cleaning liquid spray heads 221 of the same cleaning liquid spraying assembly 22 are consistent, and a plurality of cleaning liquid spraying assemblies 22 located above and below the conveyor belt 13 are respectively used as the upper cleaning liquid spraying assembly and the lower cleaning
  • a plurality of upper cleaning liquid spray assemblies are arranged adjacent to each other, and a plurality of lower cleaning liquid spray assemblies are arranged adjacent to each other.
  • the cleaning infusion tube is a metal straight tube.
  • the cleaning infusion tube is provided inside the housing and communicates with the external cleaning liquid storage device.
  • the cleaning liquid is injected into each cleaning liquid nozzle 221 through the cleaning infusion tube. 13 set the direction of travel D.
  • FIG. 6 is a schematic cross-sectional view of a cleaning liquid spray head of a metal parts cleaning device in an embodiment of the present invention.
  • the cleaning liquid spray head 221 has a cylindrical shape, and has a connection end 2211, a spray end 2212 and an infusion tube 2214.
  • the circumferential surface of the connecting end 2211 is provided with a screw structure, and the cleaning liquid spray head 221 is screw-connected with the cleaning infusion tube through the screw structure.
  • the diameter of the end surface of the spraying end is provided with a through slot 2213.
  • the outer shape of the through slot 2213 is a long strip with a cross section of "V".
  • a plurality of spray holes are provided in the through slot.
  • one end of the infusion tube 2214 communicates with a plurality of spray holes, and the other end is opened at the connecting end 2211.
  • the external cleaning liquid is sprayed from the spray hole to the outside through the infusion pipe 2214.
  • the spray area of the cleaning liquid has a water curtain shape.
  • the through slot 2213 of the cleaning liquid spray head 221 is parallel to the axis of the cleaning infusion tube, and the cleaning liquid spray head 221 is vertically arranged toward the conveyor belt 13.
  • each group of cleaning fluid spraying components 22 contains 12 cleaning fluids
  • the spray head 221 and the six cleaning infusion tubes are parallel to the conveyor belt 13 in the cleaning liquid spraying unit 20.
  • the projections of the six cleaning infusion tubes on the horizontal plane coincide with each other to form three projection straight lines and the distance between adjacent projection straight lines is equal.
  • the spraying direction of each cleaning liquid spraying head 221 is set vertically toward the conveyor belt 13.
  • the nozzle of the cleaning liquid spray head 221 of the upper cleaning liquid spray assembly is 10-15 cm, preferably 15 cm from the conveyor belt 13, and the nozzle of the cleaning liquid spray head 221 of the lower cleaning liquid spray assembly is 5-10 cm, preferably 8 cm from the conveyor belt 13,
  • the external cleaning liquid supplies the cleaning liquid to each cleaning liquid spray head 221 on the six cleaning liquid spraying assemblies 22 through six cleaning infusion tubes to spray the cleaning liquid onto the metal parts simultaneously from the upper and lower directions of the conveyor belt 13 and the cleaning liquid It is prepared by mixing the cleaning agent with water at 1:2.5-1:3, preferably 1:3.
  • the cleaning liquid sprayed by the cleaning liquid nozzle 221 is preheated by an external cleaning liquid temperature increasing device according to the on-site requirements and is added by an externally connected cleaning liquid pressure pump Pressure.
  • the cleaning liquid is preheated to 50-80 degrees, preferably 70 degrees, and the cleaning liquid pressure pump pressurizes to 0.5-0.8 MPa, preferably 0.5 MPa.
  • the ultrasonic cleaning unit 30 is located in the housing and is adjacent to the cleaning liquid spray unit 20. It is used for deep cleaning the surface of metal parts by ultrasonic vibration cleaning liquid. It is the area where the conveyor belt 13 enters after leaving the cleaning liquid spray unit 20, including Four partition plates 31, an ultrasonic cleaning tank 32, an ultrasonic generator 33, and guide protrusions 34.
  • the four isolation plates 31 form a two-layer ultrasonic cleaning slot in the height direction by splicing together with the housing.
  • the ultrasonic cleaning tank 32 is installed in the upper layer of the ultrasonic cleaning tank and is located on the conveying path of the conveyor belt 13, and contains the cleaning liquid. When the conveyor belt 13 carrying metal parts passes through the ultrasonic cleaning tank 32, the metal parts completely enter the cleaning liquid.
  • the ultrasonic generator 33 is installed in the lower layer of the ultrasonic cleaning tank and is installed on the ultrasonic cleaning tank 32 for continuously emitting ultrasonic waves, so that the ultrasonic cleaning tank 32 performs ultrasonic cleaning on metal parts through the cleaning liquid, and then on the basis of preliminary cleaning Deep cleaning of metal parts.
  • a rectangular parallelepiped guide projection 34 with a round cross-section and a uniform shape is provided on the inner wall surfaces of both sides of the casing in the ultrasonic cleaning unit 30.
  • the two guide projections 34 are located in the ultrasonic cleaning tank 32
  • the cleaning liquid inside the liquid and the long side of the guide protrusion 34 are parallel to the horizontal section of the groove of the guide rail.
  • the conveyor belt 13 running above the guide rail 12 enters the horizontal section of the groove of the guide rail 12 through the guide rail 12 and the guide protrusion Between the long sides of block 34.
  • This design allows the conveyor belt 13 to pass the carrying metal parts through the cleaning fluid in the ultrasonic tank when the conveyor belt 13 passes through the ultrasonic cleaning unit 30.
  • the cleaning liquid in order to make the cleaning liquid more effective in cleaning metal parts, the cleaning liquid is pre-heated according to on-site requirements.
  • the cleaning liquid is preheated to 50-80 degrees, preferably 70 degrees, and the wavelength of the ultrasonic waves emitted by the ultrasonic generator 33 is 0.0085-0.012 meters, preferably 0.012 meters.
  • the anti-rust liquid spraying unit 40 is located near the conveyor belt 13 in the housing, adjacent to the ultrasonic cleaning unit 30, and is an area where the conveyor belt 13 enters after leaving the ultrasonic cleaning unit 30, and is used to spray anti-rust liquid on metal parts. At least two anti-rust liquid spray assemblies 41 are included.
  • At least two anti-rust liquid spray assemblies 41 are respectively disposed above and below the conveyor belt 13, and each anti-rust liquid spray assembly 41 includes an anti-rust infusion tube and at least one anti-rust liquid spray head 411 communicating with the anti-rust infusion tube
  • each anti-rust liquid spray assembly 41 includes an anti-rust infusion tube and at least one anti-rust liquid spray head 411 communicating with the anti-rust infusion tube
  • the conveyor belt 13 is provided above and below A plurality of rust prevention liquid spraying modules 41 are arranged in the same direction as the nozzle direction of the rust prevention liquid spraying head 411 of the same rust prevention liquid spraying assembly 41, and the plurality of rust prevention liquid spraying assemblies 41 located above and below the conveyor belt 13 are respectively As the upper rust prevention liquid spraying component and the lower rust prevention liquid spraying component, a plurality of upper rust prevention liquid spraying components are arranged adjacently, and a plurality of lower rust prevention liquid spraying components are arranged adjacently.
  • the anti-rust infusion tube is a metal straight tube.
  • the anti-rust infusion tube is set inside the casing and communicates with the external anti-rust liquid storage device. It is disposed on the conveyor belt 13 and perpendicular to the traveling direction D of the conveyor belt 13.
  • the plurality of rust preventive liquid spray heads 411 are evenly distributed on the rust preventive infusion tube, and have the same external structure as the cleaning liquid spray head 221.
  • the spray area of the rust preventive liquid is shaped like a water curtain.
  • the through groove of the anti-rust liquid spray head is parallel to the axis of the anti-rust infusion tube, and the anti-rust liquid spray head 411 is vertically arranged toward the conveyor belt 13.
  • each group of anti-rust liquid spray components 41 includes 12 anti-rust liquid spray heads 411, 6 anti-rust liquid infusion tubes are parallel to the conveyor belt 13 located in the anti-rust liquid spray unit 40, the projections of the 6 anti-rust liquid infusion tubes on the horizontal plane coincide with each other to form three projection lines and phase The distance between adjacent projection lines is equal.
  • Each anti-rust liquid spray head 411 is vertically arranged toward the conveyor belt 13.
  • the nozzle of the rust prevention liquid spray head 411 of the upper rust prevention liquid spraying assembly is 10-15 cm, preferably 15 cm, and the nozzle of the rust prevention liquid spray head 411 of the lower rust prevention liquid spraying assembly is 5-10 cm from the conveyor belt 13, It is preferably 8 cm, and the external anti-rust liquid supplies the anti-rust liquid to each of the anti-rust liquid spray heads 411 on the six anti-rust liquid spraying assemblies 41 through the six anti-rust infusion pipes, so as to be vertical from the conveyor belt 13 in both directions Spray anti-rust liquid towards the metal parts.
  • the anti-rust liquid is prepared by mixing anti-rust oil and water at 1:2.5-1:3, preferably 1:3.
  • the anti-rust liquid sprayed from the anti-rust liquid nozzle 411 is preheated by an external anti-rust liquid temperature increasing device according to the on-site requirements and through the externally connected anti-rust
  • the liquid pressure pump pressurizes.
  • the anti-rust liquid is preheated to 50-80 degrees, preferably 70 degrees, and the anti-rust liquid pressure pump is pressurized to 0.5-0.8 MPa, preferably 0.5 MPa.
  • the high-temperature drying unit 50 is located on the conveying path of the conveyor belt 13 in the housing, and is adjacent to the anti-rust liquid spraying unit 40 for drying the anti-rust liquid on the metal parts and spraying the conveyor belt 13 away from the anti-rust liquid
  • the area entered after the shower unit 40 has an accommodating space, a gas inlet 51, and a gas outlet 52.
  • the accommodating space is used for accommodating the conveyor belt 13 and communicates with an external oil-gas separator (not shown in the drawing) and a drying pressure pump (not shown in the drawing) through the gas inlet 51 and the gas discharge port 52.
  • the gas inlet 51 is used to introduce high-temperature gas from the outside.
  • the high-temperature gas dries the anti-rust liquid on the metal parts.
  • the gas discharge port 52 is used to discharge the humid gas in the accommodating space to the outside, thereby keeping the accommodating space dry.
  • the oil-gas separator is located outside the high-temperature drying unit 50 and communicates with the accommodating space via the gas discharge port 52, and is used to separate the humid air discharged from the accommodating space into oil and gas, thereby generating separated dry gas.
  • the drying and pressurizing pump is located outside the high-temperature drying unit 50 and communicates with the accommodating space through the gas inlet 51 and communicates with the oil-gas separator. It is used to pressurize the separated dry gas through the gas inlet to separate the separated dry gas. Access to the accommodation space.
  • the external drying pressure pump continuously feeds high-temperature gas to the high-temperature drying unit 50 through the gas inlet 51.
  • the high-temperature gas dries the residual oil and moisture on the surface of the metal parts, and then the gas outlet 52 passes through the internal
  • the exhaust fan discharges the high-temperature gas.
  • the high-temperature gas enters the external oil and gas separator after cooling, and the dry gas after the oil and gas separator enters the drying pressure pump and then enters the high-temperature drying unit 50 through the gas inlet 51.
  • the gas recycling of the high-temperature drying unit 50 is realized.
  • the gas is pressurized and heated to 50-80 degrees by a drying pressure pump, preferably 80 degrees.
  • a second bar 53 is provided between the storage space and the rust prevention liquid spray unit 40, and the second bar 53 is used to avoid the influence of the rust prevention liquid spray unit 40 on the temperature and humidity of the storage space.
  • the material of the second bar 53 is preferably plastic.
  • the anti-rust spraying unit 80 is located near the conveyor belt 13 in the housing, adjacent to the high-temperature drying unit 50, and is the area where the conveyor belt 13 enters after leaving the high-temperature drying unit 50. It is used for spraying anti-rust oil on metal parts, and includes a third bar 81 and at least two anti-rust nozzle assemblies 82.
  • the third bar 81 is provided between the anti-rust spraying unit 80 and the high-temperature drying unit 50 to prevent the high-temperature drying unit 50 from affecting the temperature and humidity of the anti-rust spraying unit 80.
  • the material of the first bar 81 is preferably plastic.
  • At least two anti-corrosion nozzle assemblies 82 are provided above and below the conveyor belt respectively.
  • Each anti-corrosion nozzle assembly 82 includes an oil pipe and at least one anti-corrosion nozzle 821 communicating with the oil pipe.
  • the nozzles of all the anti-corrosion spray heads 821 are oriented vertically to the metal parts.
  • one anti-corrosion spray head assembly 82 and two anti-corrosion spray head assemblies 82 are provided above and below the conveyor belt 13
  • the setting of the nozzle direction of the anti-rust nozzle 821 is the same.
  • the oil delivery pipe is a metal straight pipe.
  • the oil delivery pipe is provided inside the casing and communicates with the external rust prevention oil storage device.
  • the rust prevention oil is injected into the rust prevention nozzle 821 through the oil delivery pipe.
  • the oil delivery pipes are all parallel to the conveyor belt 13 and perpendicular to the traveling direction D of the conveyor belt 13.
  • FIG. 7 is a schematic view of the surface of the anti-rust nozzle of the metal parts cleaning device in the embodiment of the present invention
  • FIG. 8 is a schematic cross-sectional view of the anti-rust nozzle of the metal parts cleaning device in the embodiment of the present invention.
  • the outer shape of the anti-rust nozzle 821 is cylindrical.
  • the rust preventing spray head 821 has a first spray hole 8211, a second spray hole 8212, a third spray hole 8213, a convex nozzle 8214, and a top spray hole 8215. All the anti-rust nozzles 821 are arranged vertically toward the conveyor belt 13.
  • the anti-rust nozzle 821 in this embodiment adopts the following design: the surface center of the anti-rust nozzle 821 with a circular surface shape is provided with a
  • the first spray hole 8211 is preferably With the first nozzle hole 8211 as the center of symmetry, a pair of symmetrically distributed along the circumferential direction of the surface of the anti-rust nozzle
  • the second orifice 8212, a pair Third nozzle hole 8213 and a pair of raised nozzles 8214, the diameter of the second nozzle hole 8212 is preferably
  • the diameter of the third injection hole 8213 is preferably The center of the first injection hole 8211, the center of each second injection hole 8212 and the center of each third injection hole 8213 are located on a straight line of the injection hole, and a pair of convex nozzles 8214 are also located on the straight line of the injection hole.
  • the shape of the raised nozzle 8214 is a truncated wedge, and the large head is integrated with the surface of the anti-rust nozzle 821.
  • the two raised nozzles 8214 are each provided with a top spray hole 8215 and a top spray hole 8215 Located at two-thirds of the entire height of the raised nozzle 8214, the projection of the axis of the top spray hole 8215 on the surface of the rust-proof spray head 821 coincides with the spray hole linearly and is respectively arranged at two complementary angles inclined toward the conveyor belt 13, which The two angles are 170 degrees and 10 degrees, and the diameter of the top orifice is 1.0 mm.
  • the design of the anti-rust nozzle 821 makes the sprayed anti-rust oil form a uniform spraying area, which makes the anti-rust oil spray more uniformly, and makes the spraying range wider.
  • the metal parts sprayed More.
  • external anti-rust oil is injected into each anti-rust nozzle 821 through the oil pipe.
  • the external anti-rust oil is pre-heated by the external anti-rust oil temperature increasing device according to the on-site requirements and pressurized by the externally connected anti-rust oil pressure pump.
  • the anti-rust oil is preheated to 50-80 degrees, preferably 70 degrees, and the anti-rust oil pressure pump is pressurized to 0.5-0.8 MPa, preferably 0.5 MPa.
  • the blow-drying unit 90 is located near the conveyor belt 13 in the housing, and is adjacent to the anti-rust spraying unit 80. It is the area where the conveyor belt 13 in the housing enters after passing through the anti-rust spraying unit 80.
  • the drying includes a plurality of fourth bars 91 and a drying fan 92.
  • a plurality of fourth stoppers 91 are provided between the blow-drying unit 90 and the rust-proof spraying unit 80 and at the opening of the housing of the blow-drying unit 90, and are used to align the blow-drying unit 90 and the rust-proof spraying unit 80 and It is isolated from the outside to prevent the temperature and humidity of the anti-rust spraying unit 80 from being affected.
  • the material of the fourth bar 91 is preferably plastic.
  • FIG. 9 is a schematic diagram of a blower of a metal parts cleaning device in an embodiment of the present invention.
  • the blower fan 92 has an air outlet 921.
  • the blower fan is located above the metal parts, and the air outlet faces the metal parts.
  • the blower fan 92 has an elongated shape and a diamond-shaped cross section.
  • the blower fan 92 is disposed in the housing above the transmission belt 13.
  • the length direction of the blower fan 92 is perpendicular to the traveling direction D of the conveyor belt 13
  • the blower fan 92 and the conveyor belt 13 are parallel to each other.
  • the surface of the blower fan 92 in the longitudinal direction protrudes to the outside of the blower fan 92 and forms an air outlet 921 at the end of the protruding portion.
  • the protruded air outlet has a rectangular shape
  • the opening length of the air outlet 921 is equal to the length of the blower in the longitudinal direction, and the opening of the air outlet 921 is a rectangle with a width-to-length ratio of less than 1:35, preferably 1:40 and faces the conveyor belt 13, and the opening of the air outlet 921 faces the conveyor belt 13
  • the direction of travel D is relatively set, the air outlet 921 is 10-15cm, preferably 15cm from the conveyor belt 13, the angle of the air outlet 921 and the conveyor belt 13 is 150-170 degrees, preferably 170 degrees, the blower 92 is from
  • the external pressurizing pump feeds the air flow pressurized to 0.5-0.8MPa, and then blows the air to the conveyor belt 13 through the air outlet 921, which is used to dry the excess oil on the surface of the metal parts sprayed with anti-rust oil.
  • the air outlet 921 has a wide opening A ratio less than 1:35 helps to strengthen the blowing air pressure and improve the drying efficiency.
  • the action flow T100 of the metal parts cleaning system 1000 includes the following steps:
  • Step T1 The work order reading unit 102 reads the part identification number and the work order number in the work order input by the operator;
  • the work order input by the operator is a two-dimensional code including a part identification number and a work order number
  • the work order reading unit 102 is a barcode scanner, which reads the part identification number and the work order in the two-dimensional code by scanning the code number.
  • Step T2 The information recognition unit 203 recognizes the code, quantity and cleaning requirements of the metal parts to be cleaned in the work order from the work order number, that is, recognizes the acquisition and work order from the management storage unit 202 according to the work order number Cleaning information and quantity information corresponding to the number;
  • the cleaning-side communication unit 103 transmits the part identification number and the work order number to the cleaning management device 200, and the management storage unit 202 stores at least the work order number and corresponding scheduled processing information of the metal part, and the scheduled processing information includes a cleaning request Information and quantity information.
  • Step T3 The product input part 103 inputs the metal parts to be cleaned based on the quantity information.
  • the management-side communication unit 201 transmits the quantity information to the metal parts washing apparatus 100, the product input unit 103 displays the quantity information, and the operator adds the metal parts to be cleaned to the conveyor belt 13 based on the quantity information.
  • Step T4 The operation information generating unit 204 acquires the corresponding process data of the metal part from the management storage unit 202 according to the code of the metal part, and generates cleaning process information corresponding to the metal part to be cleaned;
  • the cleaning process information includes ultrasonic information, temperature information, and nozzle pressure information in the cleaning device.
  • the ultrasonic information is ultrasonic wavelength information
  • the temperature information includes the temperature information of the cleaning solution, the temperature information of the ultrasonic cleaning solution, the temperature information of the anti-rust solution, the temperature information of the drying gas, and the temperature information of the anti-rust oil.
  • the pressure information of the nozzle includes pressure information of the cleaning fluid, pressure information of the anti-rust fluid and pressure information of the anti-rust oil.
  • Step T5 The cleaning unit 204 drives the metal parts cleaning apparatus 100 according to the cleaning process information to clean the metal parts in a predetermined cleaning process.
  • the management-side communication unit 204 transmits the cleaning process information to the control module 30A.
  • the predetermined cleaning process for cleaning the metal parts includes: the moving speed of the conveyor belt 13 is 0.015 m/s, the pre-heating temperature of the cleaning liquid is 70 degrees, and the cleaning
  • the pressure of the liquid is 0.5MPa
  • the wavelength of the ultrasonic wave emitted by the ultrasonic generator 33 is 0.012 meters
  • the preheating temperature of the ultrasonic cleaning liquid is 70 degrees
  • the preheating temperature of the antirust liquid is 70 degrees
  • the pressure of the antirust liquid is 0.5MPa
  • the temperature of the drying gas is 80 degrees
  • the preheating temperature of the anti-rust oil is 70 degrees
  • the pressure of the anti-rust oil is 0.5 MPa.
  • FIG. 11 is a schematic diagram of steps of a metal part cleaning method in an embodiment of the present invention.
  • the metal part cleaning method S100 in this embodiment is applied to the metal part cleaning system described above, and includes the following steps:
  • Step S1 Place the metal parts at the beginning of the conveyor belt.
  • the operator adds the metal parts to be cleaned to the conveyor belt 13 according to the quantity information displayed by the product input section 103.
  • Step S2 The metal parts are preliminarily cleaned in the cleaning liquid spray unit using the cleaning liquid to obtain pre-cleaned parts.
  • the conveyor belt 13 carries the metal parts into the cleaning liquid spray unit 20 using the cleaning liquid.
  • the metal parts are preliminarily cleaned using the cleaning liquid in the cleaning liquid spray unit 20.
  • the cleaning liquid spray head of the cleaning liquid spray unit 20 221 Vertically spray the pre-heated and pressurized cleaning liquid from both the upper and lower directions of the conveyor belt 13 toward the upper and lower surfaces of the metal parts at a temperature of 50-80°C and a spray pressure of 0.5-0.8MPa.
  • the pre-cleaned parts are obtained, and the spray area of the cleaning liquid is three water curtains perpendicular to the traveling direction of the conveyor belt 13.
  • Step S3 The pre-cleaned parts are deeply cleaned in the ultrasonic cleaning unit 30 using the cleaning liquid to obtain the deeply cleaned parts.
  • the conveyor belt 13 carries the metal parts away from the cleaning liquid spray unit 20, the pre-cleaned parts are deeply cleaned with the cleaning liquid in the ultrasonic cleaning unit 30, and the ultrasonic waves entering the ultrasonic cleaning unit 30 In the cleaning tank 32, the complex fine structure on the surface of the metal parts is deeply cleaned by the ultrasonic vibration cleaning liquid, and the temperature of the cleaning liquid is 50-80°C to obtain the deeply cleaned parts.
  • Step S4 Deeply cleaning the parts
  • the anti-rust liquid spraying unit 40 sprays the anti-rust liquid with the anti-rust liquid to obtain preliminary anti-rust parts.
  • the conveyor belt 13 carries the metal parts away from the ultrasonic cleaning unit 30, and the deep cleaning parts spray the anti-rust liquid with the anti-rust liquid in the anti-rust liquid spray unit 40.
  • the anti-rust liquid spray head 411 of the liquid spraying unit 40 sprays the pre-heated and pressurized anti-rust liquid from the upper and lower directions of the conveyor belt 13 to the upper and lower surfaces of the metal parts simultaneously at a temperature of 50-80°C
  • the spray pressure of the anti-rust liquid is 0.5 ⁇ 0.8MPa, and preliminary anti-rust parts are obtained.
  • the spray area of the anti-rust liquid is three water curtains perpendicular to the traveling direction of the conveyor belt.
  • Step S5 The preliminary anti-rust parts are dried in the high-temperature drying unit 50 to obtain dried parts.
  • the conveyor belt 13 carries the metal parts away from the anti-rust liquid spray unit 40, the preliminary anti-rust parts are dried in the high-temperature drying unit 50, and in the high-temperature drying unit 50.
  • the metal parts are dried by high-temperature gas to obtain dried parts.
  • high-temperature gas passes through the gas inlet 51 into the high-temperature drying unit 50, and the gas outlet 52 is discharged from the high-temperature drying unit 50.
  • the external oil and gas separation, addition is heated under pressure and then passed into the high-temperature drying unit 50 through the gas inlet 51 to achieve recycling.
  • Step S6 The dried parts are sprayed with anti-rust oil on the anti-rust spraying unit 80 to obtain anti-rust finished parts.
  • the conveyor belt 13 carries the metal parts into the anti-rust spraying unit 80, and the dried parts are sprayed with anti-rust oil in the anti-rust spraying unit 80.
  • the rust spray head is sprayed with the preheated and pressurized rust preventive oil vertically from both the upper and lower directions of the conveyor belt 13 toward the upper surface and the lower surface of the metal parts at the same time to obtain the rust preventive finished parts.
  • Step S7 The rust-proof completed parts are blow-dried in the blow-drying unit 90 to obtain the final parts.
  • the conveyor belt 13 carries the metal parts away from the anti-rust spray unit 80, the anti-rust completed parts are blow-dried in the blow-dry unit 90, and the blow-off fan 92 blows off the excess oil on the surface of the metal parts.
  • the final parts are obtained and the metal parts are cleaned.
  • the metal parts cleaning device includes a cleaning section. Since the cleaning section has a conveyor belt and a cleaning liquid spray unit and an ultrasonic cleaning unit that are sequentially provided along the traveling direction of the conveyor belt, the metal parts cleaning apparatus of this embodiment After initial cleaning of metal parts through spraying of cleaning fluid, deep cleaning of metal parts is carried out through ultrasonic cleaning, which greatly improves the cleaning effect of metal parts on complex surfaces compared with traditional technologies.
  • the metal parts cleaning system includes the metal parts cleaning device of this embodiment and a cleaning management device communicatively connected to the metal parts cleaning device.
  • the metal parts cleaning device further includes a work order reading unit, a product input unit, and The cleaning unit, the cleaning management device includes an information recognition unit, an operation information generation unit, and a management storage unit, because the work order reading unit is used to read and manage the part identification number and the work order number in the work order input by the operator
  • the storage unit stores at least the processing information of the predetermined metal parts corresponding to the work order number, and the information recognition unit is used for identifying and acquiring the cleaning request information and the quantity information and the operation information corresponding to the work order number from the work order number according to the process information
  • the generating part is used to generate corresponding cleaning process information according to the cleaning request information.
  • the cleaning part cleans the metal parts in a predetermined cleaning process according to the cleaning process information. Therefore, the metal part cleaning system of the present invention can control the metal part cleaning device according to the work instruction.
  • the metal parts of the embodiment are automatically cleaned, thereby realizing the automation of the metal parts cleaning device of the present embodiment, thereby greatly improving the working efficiency of the metal parts cleaning device of the present embodiment.
  • the metal parts are first placed at the beginning of the conveyor belt, then the metal parts are pre-cleaned and deeply cleaned, and then the metal parts are preliminary rust-proofed and dried, and finally, the metal Spray anti-rust oil on parts and blow dry. Therefore, the metal part cleaning method of this embodiment is applied to the metal part cleaning system of this embodiment, so that the cleaning efficiency of the metal part cleaning system of this embodiment is better.

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

Provided is a device for cleaning metal parts (100), comprising a cleaning portion (104). The cleaning portion (104) comprises a conveyor belt (13), and a cleaning liquid spraying unit (20) and an ultrasonic cleaning unit (30) that are sequentially disposed along a travel direction of the conveyor belt (13). The device for cleaning metal parts (100) performs preliminary cleaning of the metal parts by spraying the cleaning liquid onto the metal parts and then performs deep cleaning of the metal parts by means of ultrasonic cleaning so as to improve the cleaning effect of prior art on metal parts having complex surfaces. Also provided is a system for cleaning metal parts (1000), comprising the device for cleaning metal parts (100) and a cleaning management device (200) in communication connection with the device for cleaning metal parts (100). Further provided is a method for cleaning metal parts applied to the system for cleaning metal parts (1000) so as to allow the system for cleaning metal parts (1000) to achieve a higher cleaning efficiency.

Description

金属零件清洗装置、系统以及方法Metal parts cleaning device, system and method 技术领域Technical field
本发明属于机械领域,具体涉及一种金属零件清洗装置、系统以及方法。The invention belongs to the field of machinery, and in particular relates to a metal parts cleaning device, system and method.
背景技术Background technique
机械加工的金属零件在制造过程中会被切削液、金属碎屑等覆盖。在金属零件使用或保存之前,都要经过清洗剂除清洗零件表面,并在金属零件表面涂覆防锈膜后吹干。The machined metal parts are covered by cutting fluid, metal debris, etc. during the manufacturing process. Before using or storing metal parts, the surface of the parts must be cleaned with a cleaning agent, and the surface of the metal parts should be coated with an anti-rust film and then dried.
现有的金属零件清洗系统一般包括一个或多个用于喷淋清洗、漂清、干燥的工段以及用于为零件涂覆防锈油膜的其他步骤。输送机一般使零件从清洗机的一端输送到另一端而通过各工段。Existing metal part cleaning systems generally include one or more sections for spray cleaning, rinsing, and drying, as well as other steps for applying anti-rust oil films to the parts. Conveyors generally transport parts from one end of the washing machine to the other end and pass through each section.
此类系统对于一般表面的金属零件清洗具有一定效果,但对具有复杂细微结构表面的金属零件表面的清洗能力有限,不能很好的清洗零件表面复杂细微结构中的碎屑及油污,导致复杂表面金属零件物料的清洗效果不佳。This type of system has a certain effect on the cleaning of metal parts on general surfaces, but it has limited cleaning ability on the surface of metal parts with complex microstructures. The cleaning effect of metal parts and materials is not good.
发明内容Summary of the invention
本发明是针对上述问题而进行的,目的在于提供一种金属零件清洗装置、系统以及方法。The present invention is made in view of the above problems, and an object thereof is to provide a metal parts cleaning device, system and method.
为实现上述目的,本发明采用了如下技术方案:To achieve the above objectives, the present invention adopts the following technical solutions:
<方案一><Scenario One>
本发明提供了一种金属零件清洗装置,具有这样的特征,包括:The invention provides a metal parts cleaning device with such characteristics, including:
清洗部,具有:传送带,用于承载金属零件并对该金属零件进行传送;清洗液喷淋单元;以及超声清洗单元,清洗液喷淋单元和超声清洗单元沿传送带的行进方向依次设置,其中,清洗液喷淋单元用于向金属零件喷淋清洗液,从而对金属零件进行初步清洗,超声清洗单元用于通过清洗液对金属零件进行超声波清洗,从而在初步清洗的基础上对金属零件进行深度清洗。The cleaning part has: a conveyor belt for carrying and transmitting metal parts; a cleaning liquid spraying unit; and an ultrasonic cleaning unit, the cleaning liquid spraying unit and the ultrasonic cleaning unit are sequentially provided along the traveling direction of the conveyor belt, wherein, The cleaning liquid spraying unit is used for spraying cleaning liquid to the metal parts, so as to perform preliminary cleaning on the metal parts, and the ultrasonic cleaning unit is used for ultrasonic cleaning the metal parts through the cleaning liquid, so as to perform depth on the metal parts based on the preliminary cleaning Clean.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征,还包括:防锈液喷淋单元,用于向金属零件上喷淋防锈液;高温烘干单元,用于将金属零件上的防锈液进行烘干;防锈喷涂单元,用于向金属零件上喷涂防锈油;以及吹干单元,用于将金属零件上的防锈油进行吹干,超声清洗单元、防锈液喷淋单元、高温烘干单元、防锈喷涂单元以及吹干单元沿传送带的行进方向依次设置。The metal parts cleaning device provided by the present invention may also have such a characteristic, and further includes: a rust-proof liquid spraying unit for spraying the rust-proof liquid on the metal parts; a high-temperature drying unit for spraying the metal parts The anti-rust liquid on the surface is dried; the anti-rust spraying unit is used to spray anti-rust oil on the metal parts; and the blow-drying unit is used to dry the anti-rust oil on the metal parts, the ultrasonic cleaning unit and the anti-rust The liquid spraying unit, the high-temperature drying unit, the anti-rust spraying unit, and the blow-drying unit are sequentially arranged along the traveling direction of the conveyor belt.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,清洗液喷淋部包含至少两个清洗液喷淋单元,至少两个清洗液喷淋单元分别设置在传送带的上方和下方,清洗液喷淋单元具有至少一个清洗液喷头,当承载 有金属零件的传送带经过清洗液喷淋部的近旁时,所有清洗液喷头的喷口均垂直朝向金属零件。The metal parts cleaning device provided by the present invention may further have the feature that the cleaning liquid spraying unit includes at least two cleaning liquid spraying units, and the at least two cleaning liquid spraying units are respectively disposed above the conveyor belt and Below, the cleaning liquid spraying unit has at least one cleaning liquid spraying head. When the conveyor belt carrying the metal parts passes near the cleaning liquid spraying part, the nozzles of all the cleaning liquid spraying heads are oriented vertically toward the metal parts.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,防锈液喷淋部包含至少两个防锈液喷淋单元,至少两个防锈液喷淋单元分别设置在传送带的上方和下方,防锈液喷淋单元具有至少一个防锈液喷头,当承载有金属零件的传送带经过防锈液喷淋部的近旁时,所有防锈液喷头的喷口均垂直朝向金属零件。The metal parts cleaning device provided by the present invention may further have such a feature that the anti-rust liquid spraying unit includes at least two anti-rust liquid spraying units, and the at least two anti-rust liquid spraying units are respectively provided on the conveyor belt Above and below the anti-rust liquid spraying unit has at least one anti-rust liquid spray head. When the conveyor belt carrying the metal parts passes near the anti-rust liquid spray part, the nozzles of all the anti-rust liquid spray heads are oriented vertically toward the metal parts.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征,还包括:高温烘干部具有容纳空间,容纳空间通过气体通入口以及气体排出口与外部连通,容纳空间用于容纳传送带,气体通入口用于从外部引入高温气体,当承载有金属零件的传送带经过容纳空间时,高温气体将金属零件上的防锈液进行烘干,气体排出口用于将容纳空间内的潮湿气体排至外部,从而使得容纳空间内保持干燥。The metal parts cleaning device provided by the present invention may also have such a characteristic, and further includes: the high-temperature drying part has an accommodating space, the accommodating space communicates with the outside through the gas inlet and outlet, and the accommodating space is used to accommodate the conveyor belt The gas inlet is used to introduce high-temperature gas from the outside. When the conveyor belt carrying metal parts passes through the containing space, the high-temperature gas dries the anti-rust liquid on the metal parts, and the gas discharge port is used to discharge the humid gas in the containing space To the outside, so that the accommodation space remains dry.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,油气分离器和烘干加压泵,油气分离器位于高温烘干部的外部且经由气体排出口与容纳空间连通,用于将从容纳空间排出的潮湿的空气进行油气分离,从而产生分离干燥气体,烘干加压泵位于高温烘干部的外部且经由气体通入口与容纳空间连通,并与油气分离器相连通,用于将分离干燥气体进行加压后通过气体通入口将分离干燥气体通入容纳空间。The metal parts cleaning device provided by the present invention may also have the following characteristics: wherein the oil-gas separator and the drying pressure pump, the oil-gas separator is located outside the high-temperature drying section and communicates with the accommodating space via the gas discharge port, It is used to separate oil and gas from the humid air discharged from the containing space, thereby generating separated dry gas. The drying pressure pump is located outside the high-temperature drying section and communicates with the containing space through the gas inlet and outlet, and communicates with the oil and gas separator , Used to pressurize the separation and drying gas into the storage space through the gas inlet and outlet.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,防锈喷涂部包含至少两个防锈喷头单元,至少两个防锈喷头单元分别设置在传送带的上方和下方,防锈喷头单元具有至少一个防锈喷头,当承载有金属零件的传送带经过防锈喷涂部的近旁时,所有防锈喷头的喷口均垂直朝向金属零件。The metal parts cleaning device provided by the present invention may also have a feature in which the anti-rust spraying part includes at least two anti-rust spray head units, and at least two anti-rust spray head units are provided above and below the conveyor belt, respectively, to prevent The rust nozzle unit has at least one rust prevention nozzle. When the conveyor belt carrying the metal parts passes near the rust prevention spraying part, the nozzles of all the rust prevention nozzles are oriented vertically toward the metal parts.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,吹干部包含吹干风机,当承载有金属零件的传送带经过吹干部的近旁时,吹干风机位于金属零件的上方,出风口朝向金属零件。The metal parts cleaning device provided by the present invention may also have a feature in which the blow-drying part includes a blow-drying fan, and when the conveyor belt carrying the metal parts passes near the blow-drying part, the blow-drying fan is located above the metal parts, The air outlet faces the metal parts.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,传送带为不锈钢钢丝制成的网状传送带。The metal parts cleaning device provided by the present invention may also have such a characteristic that the conveyor belt is a mesh conveyor belt made of stainless steel wire.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,传送带的传送速度为0.008-0.02m/s。The metal parts cleaning device provided by the present invention may also have such a feature: wherein, the conveying speed of the conveyor belt is 0.008-0.02 m/s.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,清 洗液、防锈液的压强均为0.5-0.8MPa。The metal parts cleaning device provided by the present invention may also have such a characteristic that the pressures of the cleaning liquid and the anti-rust liquid are both 0.5-0.8 MPa.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,超声清洗液的温度为50-80度。The metal parts cleaning device provided by the present invention may also have such a feature: wherein the temperature of the ultrasonic cleaning liquid is 50-80 degrees.
在本发明提供的金属零件清洗装置中,还可以具有这样的特征:其中,清洗液为清洗剂与水按1:2.5-1:3调制而成,防锈液为防锈油与水按1:2.5-1:3调制而成。The metal parts cleaning device provided by the present invention may also have the following characteristics: wherein the cleaning liquid is prepared by 1:2.5-1:3 of cleaning agent and water, and the anti-rust liquid is anti-rust oil and water by 1 :2.5-1:3 modulation.
<方案二><Scheme 2>
本发明还提供了一种金属零件清洗系统,其特征在于,包括:The invention also provides a metal parts cleaning system, which is characterized by comprising:
金属零件清洗装置;清洗管理装置,与控制模块通信连接,用于对金属零件清洗装置进行管理控制,包含信息识别部、运行信息生成部、管理用存储部以及管理侧通信部,其中,金属零件清洗装置为<方案一>的金属零件清洗装置,金属零件清洗装置还包含工单读取部、产品输入部以及清洗侧通信部,工单读取部用于对操作人员输入的工作指令中的零件识别号和工作指令号进行读取,清洗侧通信部用于将零件识别号和工作指令号向清洗管理装置传送,管理用存储部至少储存有工作指令号和对应的金属零件的预定加工信息,预定加工信息含有清洗要求信息和数量信息,信息识别部用于根据工作指令号从管理用存储部中识别获取与工作指令号对应的清洗要求信息和数量信息,产品输入部用于根据数量信息输入待清洗的金属零件,即对数量信息进行显示,从而使得操作人员根据数量信息向传送带上添加待清洗的金属零件,运行信息生成部用于根据清洗要求信息生成对应的清洗工艺信息,管理侧通信部用于将清洗工艺信息和数量信息向控制模块传送,清洗部根据清洗工艺信息驱动金属零件清洗装置以预定清洗工艺对金属零件进行清洗。Metal parts cleaning device; cleaning management device, which is connected to the control module for management and control of metal parts cleaning device, including information recognition unit, operation information generating unit, management storage unit and management side communication unit, among which, metal parts The cleaning device is a metal part cleaning device of <Plan 1>. The metal part cleaning device further includes a work order reading unit, a product input unit, and a cleaning side communication unit. The work order reading unit is used for the work order input to the operator. The part identification number and the work order number are read. The cleaning side communication unit is used to transmit the part identification number and the work order number to the cleaning management device. The management storage unit stores at least the work order number and the corresponding processing information of the metal part , The scheduled processing information contains cleaning request information and quantity information, the information identification unit is used to identify and obtain the cleaning request information and quantity information corresponding to the work instruction number from the management storage unit according to the work instruction number, and the product input unit is used according to the quantity information Enter the metal parts to be cleaned, that is, display the quantity information, so that the operator adds the metal parts to be cleaned to the conveyor belt according to the quantity information. The operation information generation unit is used to generate the corresponding cleaning process information according to the cleaning request information. The management side The communication part is used to transmit the cleaning process information and quantity information to the control module. The cleaning part drives the metal parts cleaning device according to the cleaning process information to clean the metal parts in a predetermined cleaning process.
在本发明提供的金属零件清洗系统中,还可以具有这样的特征:其中,工作指令包括图形码信息和文字信息,文字信息包含金属零件的代码、数量、加工工艺,图形码信息为二维码信息或条形码信息。The metal parts cleaning system provided by the present invention may also have the following characteristics: wherein the work order includes graphic code information and text information, the text information includes the metal part code, quantity, processing technology, and the graphic code information is a two-dimensional code Information or barcode information.
在本发明提供的金属零件清洗系统中,还可以具有这样的特征:其中,清洗工艺信息包括金属零件清洗装置中的超声波信息、温度信息、喷头压力信息。The metal parts cleaning system provided by the present invention may also have the following characteristics: wherein the cleaning process information includes ultrasonic information, temperature information, and nozzle pressure information in the metal parts cleaning device.
<方案三><Scheme 3>
本发明还提供了一种金属零件清洗方法,应用于如<方案二>的金属零件清洗系统,其特征在于,包括以下步骤:The invention also provides a method for cleaning metal parts, which is applied to the metal parts cleaning system as described in <solution 2>, and is characterized by comprising the following steps:
步骤S1:将金属零件置于传送带的始端;Step S1: Place the metal parts at the beginning of the conveyor belt;
步骤S2:金属零件在清洗液喷淋部进行初步清洗,得到预清洗零件;Step S2: The metal parts are preliminarily cleaned in the cleaning liquid spraying part to obtain pre-cleaned parts;
步骤S3:预清洗零件在超声清洗部进行深度清洗,得到深度清洗零件;Step S3: The pre-cleaned parts are deeply cleaned in the ultrasonic cleaning part to obtain the deeply cleaned parts;
步骤S4:深度清洗零件在防锈液喷淋部喷淋防锈液,得到初步防锈零件;Step S4: Deep cleaning the parts and spraying the anti-rust liquid on the anti-rust liquid spraying part to obtain the preliminary anti-rust parts;
步骤S5:初步防锈零件在高温烘干部进行烘干,得到烘干零件;Step S5: The preliminary anti-rust parts are dried in the high-temperature drying part to obtain the dried parts;
步骤S6:烘干零件在防锈喷涂部喷淋防锈油,得到防锈完成零件;Step S6: The dried parts are sprayed with anti-rust oil on the anti-rust spraying part to obtain anti-rust finished parts;
步骤S7:防锈完成零件在吹干部进行吹干处理,得到最终零件。Step S7: The rust-proof completed parts are blow-dried in the blow-drying section to obtain the final parts.
发明的作用与效果The role and effect of the invention
根据本发明<方案一>所涉及的金属零件清洗装置,包括清洗部,因为清洗部具有传送带和沿传送带的行进方向依次设置的清洗液喷淋单元和超声清洗单元,所以,本发明的金属零件清洗装置通过清洗液喷淋对金属零件进行初步清洗后,再通过超声波清洗对金属零件进行深度清洗,从而较传统技术大大提高了复杂表面金属零件物料的清洗效果。The metal parts cleaning device according to the first aspect of the present invention includes a cleaning part. Since the cleaning part has a conveyor belt and a cleaning liquid spray unit and an ultrasonic cleaning unit that are sequentially provided along the traveling direction of the conveyor belt, the metal parts of the present invention After the cleaning device performs preliminary cleaning on the metal parts by spraying the cleaning liquid, the metal parts are deeply cleaned through ultrasonic cleaning, which greatly improves the cleaning effect of the metal parts on complex surfaces compared with the traditional technology.
根据本发明<方案二>所涉及的金属零件清洗系统,包括<方案一>的金属零件清洗装置和与金属零件清洗装置通信连接的清洗管理装置,金属零件清洗装置还具有工单读取部、产品输入部以及清洗部,清洗管理装置具有信息识别部、运行信息生成部以及管理用存储部,因为工单读取部用于对操作人员输入的工作指令中的零件识别号和工作指令号进行读取,管理用存储部至少储存有与工作指令号对应的预定的金属零件的加工信息,信息识别部用于根据加工信息从工作指令号中识别获取与工作指令号对应的清洗要求信息和数量信息,运行信息生成部用于根据清洗要求信息生成对应的清洗工艺信息,清洗部根据清洗工艺信息以预定清洗工艺对金属零件进行清洗,所以,本发明的金属零件清洗系统能根据工作指令控制金属零件清洗装置对<方案一>的金属零件进行自动化清洗,从而实现了<方案一>的金属零件清洗装置的自动化,进而大大提升了<方案一>的金属零件清洗装置的工作效率。According to the metal solution cleaning system of <solution 2> of the present invention, it includes the metal component cleaning device of <solution 1> and a cleaning management device communicatively connected to the metal component cleaning device. The metal component cleaning device also has a work order reading unit, The product input unit and the cleaning unit, the cleaning management device has an information recognition unit, an operation information generation unit, and a management storage unit, because the work order reading unit is used to perform part identification number and work order number in the work order input by the operator The storage unit for reading and management stores at least the processing information of the predetermined metal parts corresponding to the work order number, and the information identification unit is used for identifying and acquiring the cleaning request information and quantity corresponding to the work order number from the work order number based on the process information Information, the operation information generating part is used to generate corresponding cleaning process information according to the cleaning request information, and the cleaning part cleans the metal parts in a predetermined cleaning process according to the cleaning process information, so the metal part cleaning system of the present invention can control the metal according to the work instruction The parts cleaning device automatically cleans the metal parts of <solution 1>, thereby realizing the automation of the metal parts cleaning device of <solution 1>, which greatly improves the working efficiency of the metal cleaning device of <solution 1>.
根据本发明<方案三>所涉及的金属零件清洗方法,因为首先将金属零件置于传送带的始端,接着对金属零件进行预清洗和深度清洗,然后对金属零件进行初步防锈后烘干,最后,对金属零件喷涂防锈油并进行吹干。所以,本发明的金属零件清洗方法应用于<方案二>的金属零件清洗系统,使得<方案二>的金属零件清洗系统的清洗效率更好。According to the method for cleaning metal parts according to the present invention, the metal parts are first placed at the beginning of the conveyor belt, then the metal parts are pre-cleaned and deeply cleaned, and then the metal parts are preliminary rust-proofed and dried, and finally , Spray anti-rust oil on metal parts and blow dry. Therefore, the metal part cleaning method of the present invention is applied to the metal part cleaning system of <solution 2>, so that the cleaning efficiency of the metal part cleaning system of <solution 2> is better.
附图说明BRIEF DESCRIPTION
图1是本发明的实施例中的金属零件清洗系统的结构框图;1 is a structural block diagram of a metal parts cleaning system in an embodiment of the present invention;
图2是本发明的实施例中的清洗管理装置的结构框图;2 is a structural block diagram of a cleaning management device in an embodiment of the present invention;
图3是本发明的实施例中的金属零件清洗装置的结构框图;3 is a structural block diagram of a metal parts cleaning device in an embodiment of the present invention;
图4是本发明的实施例中的金属零件清洗装置的结构示意图;4 is a schematic structural view of a metal parts cleaning device in an embodiment of the present invention;
图5是本发明的实施例中的金属零件清洗装置的局部立体示意图;5 is a partial perspective view of a metal parts cleaning device in an embodiment of the present invention;
图6是本发明的实施例中的金属零件清洗装置的清洗液喷头的剖面示意图;6 is a schematic cross-sectional view of a cleaning liquid spray head of a metal parts cleaning device in an embodiment of the present invention;
图7是本发明的实施例中的金属零件清洗装置的防锈喷头的表面示意图;7 is a schematic view of the surface of the anti-rust nozzle of the metal parts cleaning device in the embodiment of the present invention;
图8是本发明的实施例中的金属零件清洗装置的防锈喷头剖面示意图;8 is a schematic cross-sectional view of an anti-rust nozzle of a metal parts cleaning device in an embodiment of the present invention;
图9是本发明的实施例中的金属零件清洗装置的吹干风机的示意图;9 is a schematic diagram of a blower of a metal parts cleaning device in an embodiment of the present invention;
图10是本发明的实施例中的金属零件清洗系统的动作流程图;以及10 is an operation flowchart of the metal parts cleaning system in the embodiment of the present invention; and
图11是本发明的实施例中的金属零件清洗方法的步骤示意图。FIG. 11 is a schematic diagram of steps of a metal part cleaning method in an embodiment of the present invention.
具体实施方式detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图对本发明的金属零件清洗装置、系统以及方法作具体阐述。In order to make the technical means, creative features, achievement of objectives and effects of the present invention easy to understand, the following embodiments make a detailed description of the metal part cleaning device, system and method of the present invention with reference to the drawings.
图1是本发明的实施例中的金属零件清洗系统的结构框图。FIG. 1 is a structural block diagram of a metal parts cleaning system in an embodiment of the present invention.
如图1所示,金属零件清洗系统1000包括:清洗管理装置200和通过通信网络300与清洗管理装置200通信相连的金属零件清洗装置100。As shown in FIG. 1, the metal parts cleaning system 1000 includes a cleaning management device 200 and a metal parts cleaning device 100 communicatively connected to the cleaning management device 200 through a communication network 300.
图2是本发明的实施例中的清洗管理装置的结构框图。2 is a structural block diagram of a cleaning management device in an embodiment of the present invention.
如图2所示,清洗管理装置200存储有与需要进行清洗的金属零件相关的清洗管理用信息。As shown in FIG. 2, the cleaning management device 200 stores cleaning management information about metal parts that need to be cleaned.
清洗管理装置200包括管理侧通信部201、管理用存储部202、信息识别部203、运行信息生成部204以及控制以上各部的管理侧控制部205。The cleaning management device 200 includes a management-side communication unit 201, a management storage unit 202, an information recognition unit 203, an operation information generation unit 204, and a management-side control unit 205 that controls the above-mentioned units.
在本实施例中,清洗管理装置200被放置在工厂的信息管理中心,由专门的管理员负责将与清洗的金属零件相关的管理用信息录入清洗管理装置200中。In this embodiment, the cleaning management device 200 is placed in the information management center of the factory, and a dedicated administrator is responsible for inputting management information related to the cleaned metal parts into the cleaning management device 200.
这里,管理用信息包含工作指令信息以及与清洗的金属零件相关的工艺要求和数据,管理用信息含有图形码信息和文字信息,图形码信息可以是二维码信息或者条形码信息。Here, the management information includes work order information and process requirements and data related to the cleaned metal parts. The management information includes graphic code information and text information. The graphic code information may be two-dimensional code information or bar code information.
管理侧通信部201用于对清洗管理装置200的其余部分和金属零件清洗装置100进行通信交换,在本实施例中,管理侧通信部201为与金属零件清洗装置100无线通信连接的通信模块。The management-side communication unit 201 is used for communication exchange between the rest of the cleaning management device 200 and the metal parts cleaning device 100. In this embodiment, the management-side communication unit 201 is a communication module wirelessly connected to the metal parts cleaning device 100.
管理侧控制部205为设有预定控制程序的控制芯片,用于对清洗管理装置 200中其余部分的工作进行控制。The management-side control unit 205 is a control chip provided with a predetermined control program for controlling the operation of the rest of the cleaning management apparatus 200.
管理用存储部202设置有数据库,数据库中至少存储有多个不同金属零件的工作指令号作为金属零件的识别信息、金属零件的清洗要求信息以及存储有金属零件的清洗历史数据以及清洗不同金属零件所对应的设备设置参数,包括最优金属零件清洗效果状态下所对应的设备设置参数和工艺数据,在本实施例中,一个工作指令号对应一批进行清洗的金属零件。The management storage unit 202 is provided with a database in which at least a plurality of work order numbers of different metal parts are stored as identification information of metal parts, cleaning request information of metal parts, cleaning history data of metal parts and cleaning of different metal parts are stored The corresponding equipment setting parameters include the equipment setting parameters and process data corresponding to the state of optimal metal parts cleaning effect. In this embodiment, one work order number corresponds to a batch of metal parts to be cleaned.
信息识别部203用于根据从金属零件清洗装置100发出的工作指令号从管理用存储部202中识别获取与工作指令号对应的清洗要求信息和数量信息。The information recognition unit 203 is used for recognizing and acquiring the cleaning request information and the quantity information corresponding to the work order number from the management storage unit 202 based on the work order number issued from the metal parts washing apparatus 100.
运行信息生成部204用于根据清洗要求信息,生成与清洗金属零件相对应的清洗工艺信息。The operation information generating unit 204 is used to generate cleaning process information corresponding to cleaning metal parts based on the cleaning request information.
金属零件清洗装置100与清洗管理装置200通信连接,在本实施例中,金属零件清洗装置100被放置在工厂的车间内,接收从清洗管理装置200发送来的清洗管理用信息,并对金属零件进行清洗处理。The metal parts cleaning device 100 is communicatively connected to the cleaning management device 200. In this embodiment, the metal parts cleaning device 100 is placed in a factory workshop, receives cleaning management information sent from the cleaning management device 200, and sends Carry out cleaning treatment.
图3是本发明的实施例中的金属零件装置的结构框图。3 is a structural block diagram of a metal parts device in an embodiment of the present invention.
如图3所示,金属零件清洗装置100包括清洗侧通信部101、工单读取部102、产品输入部103、清洗部104控制以上各部的清洗侧控制部105。As shown in FIG. 3, the metal parts cleaning apparatus 100 includes a cleaning-side communication unit 101, a work order reading unit 102, a product input unit 103, and a cleaning unit 104, and a cleaning-side control unit 105 that controls the above components.
清洗侧通信部101用于对金属零件清洗装置100的其余部分和清洗管理装置200之间进行通信交换,在本实施例中,清洗侧通信部101为与清洗管理装置200无线通信连接的通信模块。The cleaning-side communication unit 101 is used for communication and exchange between the rest of the metal parts cleaning device 100 and the cleaning management device 200. In this embodiment, the cleaning-side communication unit 101 is a communication module wirelessly connected to the cleaning management device 200 .
清洗侧控制部105为设有预定控制程序的控制芯片,用于对金属零件清洗装置100中其余部分的工作进行控制。The cleaning-side control unit 105 is a control chip provided with a predetermined control program, and is used to control the operation of the rest of the metal parts cleaning apparatus 100.
工单读取部102用于对操作人员输入的工作指令中的零件识别号和工作指令号进行读取,工作指令包括图形码信息和文字信息,文字信息包含金属零件的代码、数量、加工工艺,图形码信息为二维码信息或条形码信息。在本实施例中,工单读取部30A1为扫码器,工作指令为包括零件识别号和工作指令号的图形码信息,工作指令号为工作任务流水号,一个工作指令号对应一批按预定清洗工艺清洗的金属零件。清洗侧通信部101将金属零件识别号和工作指令号发送至清洗管理装置200。The work order reading unit 102 is used to read the part identification number and the work order number in the work order input by the operator. The work order includes graphic code information and text information, and the text information includes the code, quantity and processing technology of the metal parts , The graphic code information is two-dimensional code information or bar code information. In this embodiment, the work order reading unit 30A1 is a code scanner, the work order is a graphic code information including a part identification number and a work order number, the work order number is a work task serial number, and one work order number corresponds to a batch of Metal parts cleaned by a scheduled cleaning process. The cleaning-side communication unit 101 sends the metal part identification number and the work order number to the cleaning management device 200.
产品输入部103用于根据从清洗管理装置200发出的数量信息输入待清洗的金属零件,即对数量信息进行显示,从而使得操作人员根据数量信息向传送带13上添加待清洗的金属零件。在本实施例中,产品输入部103为一个能对当前工作指令号对应的金属零件的数量进行显示的显示屏,操作人员按产品输入部103所显示的数量信息将金属零件置于传送带13的始端。The product input part 103 is used to input the metal parts to be cleaned according to the quantity information sent from the cleaning management device 200, that is, to display the quantity information, so that the operator adds the metal parts to be cleaned to the conveyor belt 13 according to the quantity information. In this embodiment, the product input part 103 is a display screen capable of displaying the number of metal parts corresponding to the current work order number, and the operator places the metal parts on the conveyor belt 13 according to the quantity information displayed by the product input part 103 Beginning.
管理侧通信部201将金属零件的数量、清洗工艺信息发送至金属零件清洗装置100。The management-side communication unit 201 transmits the number of metal parts and cleaning process information to the metal part washing apparatus 100.
产品输入部103根据清洗侧通信部接收金属零件的数量输入待清洗的金属零件。The product input part 103 inputs the metal parts to be cleaned according to the number of metal parts received by the cleaning side communication part.
清洗部104根据清洗侧通信部101接收的清洗工艺信息,对清洗部104内相关单元的参数进行设置,对金属零件进行清洗后并进行产品输出。The cleaning unit 104 sets the parameters of the relevant units in the cleaning unit 104 according to the cleaning process information received by the cleaning-side communication unit 101, cleans the metal parts, and outputs the products.
图4是本发明的实施例中的金属零件清洗装置的结构示意图;图5是本发明的实施例中的金属零件清洗装置的局部立体示意图。4 is a schematic structural view of a metal parts cleaning device in an embodiment of the present invention; FIG. 5 is a partial perspective view of a metal parts cleaning device in an embodiment of the present invention.
如图4和图5所示,清洗部104包括外壳、传送部10、清洗液喷淋单元20、超声清洗单元30、防锈液喷淋单元40、高温烘干单元50、防锈喷涂单元80以及吹干单元90。As shown in FIGS. 4 and 5, the cleaning unit 104 includes a housing, a conveying unit 10, a cleaning liquid spray unit 20, an ultrasonic cleaning unit 30, a rust-proof liquid spray unit 40, a high-temperature drying unit 50, and a rust-proof spray unit 80与吹干单元90。 And blow-drying unit 90.
机架为长方体刚性架体结构,机架长度方向的两端设置的撑脚将机架水平撑起。The frame is a cuboid rigid frame structure, and the supporting legs provided at both ends in the length direction of the frame support the frame horizontally.
外壳安装在机架上且呈长方体箱体形状,外壳的两端侧面各设置一个形状大小相同的开口。The outer shell is installed on the rack and has a rectangular parallelepiped box shape, and both sides of the outer shell are respectively provided with openings of the same shape and size.
传送部10包括机架、链轮11、导轨12、传送带13以及导向板14。The conveyor 10 includes a frame, a sprocket 11, a guide rail 12, a conveyor belt 13 and a guide plate 14.
在本实施例中,链轮11的数量为两个,各自活动连接在机架长度方向的两端并通过外部链轮驱动马达驱动同向同步转动。In this embodiment, the number of the sprockets 11 is two, and each is movably connected to both ends in the longitudinal direction of the frame and is driven to rotate in the same direction synchronously by an external sprocket drive motor.
在本实施例中,导轨12的数量为两根。导轨12水平布置且平行于机架长边,安装在机架长度方向的两端之间并通过外壳的两个开口贯穿整个外壳。In this embodiment, the number of guide rails 12 is two. The guide rails 12 are arranged horizontally and parallel to the long side of the frame, and are installed between the two ends in the length direction of the frame and penetrate the entire shell through the two openings of the shell.
传送带13用于承载金属零件沿行进方向进行传送,在本实施例中,传送带13两侧设置在导轨12上方,分别绕过两个链轮11并首尾相连,链轮11驱动闭合的传送带13在两个链轮11之间沿行进方向D在外壳内部移动。传送带13选型优先选用不锈钢钢丝制成的网状传送带,移动速度为0.008-0.02m/s,优选为0.015m/s。The conveyor belt 13 is used to carry metal parts for transmission in the direction of travel. In this embodiment, the conveyor belt 13 is disposed on both sides of the guide rail 12 on both sides, bypassing two sprockets 11 and connected end to end. The sprocket 11 drives the closed conveyor belt 13 at The two sprockets 11 move inside the housing in the traveling direction D. For the selection of the conveyor belt 13, a mesh conveyor belt made of stainless steel wire is preferred, and the moving speed is 0.008-0.02 m/s, preferably 0.015 m/s.
在本实施例中,导向板14位于外壳的两个开口外侧并设置有凹槽,传送 带13的两侧嵌在导向板14的凹槽内以保证传送带13不跑偏。In this embodiment, the guide plate 14 is located outside the two openings of the housing and is provided with grooves. Both sides of the conveyor belt 13 are embedded in the grooves of the guide plate 14 to ensure that the conveyor belt 13 does not deviate.
清洗液喷淋单元20、超声清洗单元30、防锈液喷淋单元40、高温烘干单元50、防锈喷涂单元80以及吹干单元90沿传送带13的行进方向D依次设置。The cleaning liquid spraying unit 20, the ultrasonic cleaning unit 30, the anti-rust liquid spraying unit 40, the high-temperature drying unit 50, the anti-rust spraying unit 80, and the blow-drying unit 90 are sequentially provided along the traveling direction D of the conveyor belt 13.
清洗液喷淋单元20位于外壳内的传送带13的近旁,用于向金属零件喷淋清洗液,从而对金属零件进行初步清洗,处于传送带13进入外壳内开始经过的区域。包含第一挡条21和至少两个清洗液喷淋组件22。The cleaning liquid spraying unit 20 is located near the conveyor belt 13 in the housing, and is used for spraying cleaning liquid to the metal parts to perform preliminary cleaning on the metal parts, in a region where the conveyor belt 13 enters the housing and starts to pass through. It includes a first bar 21 and at least two cleaning liquid spraying assemblies 22.
第一挡条21设置在外壳的开口,用于与外界环境隔离,本实施例中,第一挡条21材料优选为塑料。The first bar 21 is disposed at the opening of the housing for isolation from the external environment. In this embodiment, the material of the first bar 21 is preferably plastic.
至少两个清洗液喷淋组件22分别设置在传送带13的上方和下方,每个清洗液喷淋组件22包括一根清洗输液管与连通清洗输液管的至少一个清洗液喷头221,当承载有金属零件的传送带13经过清洗液喷淋单元20的近旁时,所有清洗液喷头221的喷口均垂直朝向金属零件,在本实施例中,传送带13的上方与下方分别设置有多个清洗液喷淋组件22,同一清洗液喷淋组件22的清洗液喷头221的喷嘴方向的设置一致,将分别将位于传送带13的上方和下方的多个清洗液喷淋组件22作为上清洗液喷淋组件和下清洗液喷淋组件,多个上清洗液喷淋组件相邻设置,多个下清洗液喷淋组件相邻设置。At least two cleaning liquid spraying assemblies 22 are respectively disposed above and below the conveyor belt 13, and each cleaning liquid spraying assembly 22 includes a cleaning infusion tube and at least one cleaning liquid spraying head 221 communicating with the cleaning infusion tube. When the conveyor belt 13 of the parts passes near the cleaning liquid spray unit 20, the nozzles of all the cleaning liquid spray heads 221 are oriented vertically toward the metal parts. 22. The nozzle directions of the cleaning liquid spray heads 221 of the same cleaning liquid spraying assembly 22 are consistent, and a plurality of cleaning liquid spraying assemblies 22 located above and below the conveyor belt 13 are respectively used as the upper cleaning liquid spraying assembly and the lower cleaning For the liquid spray assembly, a plurality of upper cleaning liquid spray assemblies are arranged adjacent to each other, and a plurality of lower cleaning liquid spray assemblies are arranged adjacent to each other.
清洗输液管为金属直管,清洗输液管设置在外壳内部且与外部的清洗液储存装置连通,清洗液通过清洗输液管注入每个清洗液喷头221,清洗输液管平行于传送带13且垂直于传送带13的行进方向D设置。The cleaning infusion tube is a metal straight tube. The cleaning infusion tube is provided inside the housing and communicates with the external cleaning liquid storage device. The cleaning liquid is injected into each cleaning liquid nozzle 221 through the cleaning infusion tube. 13 set the direction of travel D.
图6是本发明的实施例中的金属零件清洗装置的清洗液喷头的剖面示意图。6 is a schematic cross-sectional view of a cleaning liquid spray head of a metal parts cleaning device in an embodiment of the present invention.
如图6所示,多个清洗液喷头221在清洗输液管上均匀分布,清洗液喷头221外形呈圆柱状,具有连接端2211、喷淋端2212以及输液管道2214。As shown in FIG. 6, a plurality of cleaning liquid spray heads 221 are evenly distributed on the cleaning infusion tube. The cleaning liquid spray head 221 has a cylindrical shape, and has a connection end 2211, a spray end 2212 and an infusion tube 2214.
连接端2211的圆周面设置有螺纹结构,清洗液喷头221通过螺纹结构与清洗输液管螺纹连接。The circumferential surface of the connecting end 2211 is provided with a screw structure, and the cleaning liquid spray head 221 is screw-connected with the cleaning infusion tube through the screw structure.
喷淋端端面的直径上设置有通槽2213,通槽2213外形呈横截面为“V”的长条状,通槽内设置多个喷孔,喷孔的两端连通输液管道2214与通槽2213表面,输液管道2214一端分别连通多个喷孔,另一端开口设置在连接端2211。外部清洗液通过输液管道2214从喷孔向外部喷淋。The diameter of the end surface of the spraying end is provided with a through slot 2213. The outer shape of the through slot 2213 is a long strip with a cross section of "V". A plurality of spray holes are provided in the through slot. On the surface of 2213, one end of the infusion tube 2214 communicates with a plurality of spray holes, and the other end is opened at the connecting end 2211. The external cleaning liquid is sprayed from the spray hole to the outside through the infusion pipe 2214.
由于清洗液喷头221的构造,因此清洗液的喷淋区域呈水帘状。Due to the structure of the cleaning liquid spray head 221, the spray area of the cleaning liquid has a water curtain shape.
清洗液喷头221的通槽2213平行于清洗输液管的轴线,清洗液喷头221垂直朝向传送带13设置。The through slot 2213 of the cleaning liquid spray head 221 is parallel to the axis of the cleaning infusion tube, and the cleaning liquid spray head 221 is vertically arranged toward the conveyor belt 13.
在本实施例中,清洗液喷淋组件22一共6组,其中三组为上清洗液喷淋组件,三组为下清洗液喷淋组件,每组清洗液喷淋组件22包含12个清洗液喷头221,六个清洗输液管均与位于清洗液喷淋单元20内的传送带13平行,六个清洗输液管在水平面上的投影两两重合形成三条投影直线且相邻投影直线间距相等。每个清洗液喷头221的喷淋方向均垂直朝向传送带13设置。上清洗液喷淋组件的清洗液喷头221的喷嘴距离传送带13为10-15cm,优选为15cm,下清洗液喷淋组件的清洗液喷头221的喷嘴距离传送带13为5-10cm,优选为8cm,外部清洗液通过六个清洗输液管为6个清洗液喷淋组件22上的每个清洗液喷头221供给清洗液,用以从传送带13上下两个方向同时向金属零件喷淋清洗液,清洗液为清洗剂与水按1:2.5-1:3调配而成,优选为1:3。In this embodiment, there are a total of 6 groups of cleaning fluid spraying components 22, three of which are upper cleaning fluid spraying components, and three groups are lower cleaning fluid spraying components. Each group of cleaning fluid spraying components 22 contains 12 cleaning fluids The spray head 221 and the six cleaning infusion tubes are parallel to the conveyor belt 13 in the cleaning liquid spraying unit 20. The projections of the six cleaning infusion tubes on the horizontal plane coincide with each other to form three projection straight lines and the distance between adjacent projection straight lines is equal. The spraying direction of each cleaning liquid spraying head 221 is set vertically toward the conveyor belt 13. The nozzle of the cleaning liquid spray head 221 of the upper cleaning liquid spray assembly is 10-15 cm, preferably 15 cm from the conveyor belt 13, and the nozzle of the cleaning liquid spray head 221 of the lower cleaning liquid spray assembly is 5-10 cm, preferably 8 cm from the conveyor belt 13, The external cleaning liquid supplies the cleaning liquid to each cleaning liquid spray head 221 on the six cleaning liquid spraying assemblies 22 through six cleaning infusion tubes to spray the cleaning liquid onto the metal parts simultaneously from the upper and lower directions of the conveyor belt 13 and the cleaning liquid It is prepared by mixing the cleaning agent with water at 1:2.5-1:3, preferably 1:3.
在本实施例中,为使清洗液喷涂金属零件的效果更佳,清洗液喷头221喷出的清洗液按现场需求通过外部清洗液升温装置进行预加热并通过外部连接的清洗液加压泵加压。清洗液预加热至50-80度,优选为70度,清洗液加压泵加压至0.5-0.8MPa,优选为0.5MPa。In this embodiment, in order to make the cleaning liquid spray the metal parts better, the cleaning liquid sprayed by the cleaning liquid nozzle 221 is preheated by an external cleaning liquid temperature increasing device according to the on-site requirements and is added by an externally connected cleaning liquid pressure pump Pressure. The cleaning liquid is preheated to 50-80 degrees, preferably 70 degrees, and the cleaning liquid pressure pump pressurizes to 0.5-0.8 MPa, preferably 0.5 MPa.
超声清洗单元30位于外壳内,与清洗液喷淋单元20相邻相通,用于通过超声波振动清洗液对金属零件表面进行深度清洗,为传送带13离开清洗液喷淋单元20后进入的区域,包括4块隔离板31、超声波清洗槽32、超声波发生器33以及导向凸块34。The ultrasonic cleaning unit 30 is located in the housing and is adjacent to the cleaning liquid spray unit 20. It is used for deep cleaning the surface of metal parts by ultrasonic vibration cleaning liquid. It is the area where the conveyor belt 13 enters after leaving the cleaning liquid spray unit 20, including Four partition plates 31, an ultrasonic cleaning tank 32, an ultrasonic generator 33, and guide protrusions 34.
4块隔离板31通过拼接与外壳共同形成了一个高度方向上的两层的超声波清洗槽位。The four isolation plates 31 form a two-layer ultrasonic cleaning slot in the height direction by splicing together with the housing.
超声波清洗槽32安装在超声波清洗槽位的上层内并位于传送带13的传送路径上,容纳有清洗液,当承载有金属零件的传送带13经过超声波清洗槽32时,金属零件完全进入清洗液中。The ultrasonic cleaning tank 32 is installed in the upper layer of the ultrasonic cleaning tank and is located on the conveying path of the conveyor belt 13, and contains the cleaning liquid. When the conveyor belt 13 carrying metal parts passes through the ultrasonic cleaning tank 32, the metal parts completely enter the cleaning liquid.
超声波发生器33安装在超声波清洗槽位的下层内并安装在超声波清洗槽32上,用于持续发出超声波,从而使得超声波清洗槽32通过清洗液对金属零件进行超声波清洗,进而在初步清洗的基础上对金属零件进行深度清洗。The ultrasonic generator 33 is installed in the lower layer of the ultrasonic cleaning tank and is installed on the ultrasonic cleaning tank 32 for continuously emitting ultrasonic waves, so that the ultrasonic cleaning tank 32 performs ultrasonic cleaning on metal parts through the cleaning liquid, and then on the basis of preliminary cleaning Deep cleaning of metal parts.
在本实施例中,在超声清洗单元30内的外壳两侧内壁表面各设置有一块横截面为圆角长方形且形状大小一致的长方体导向凸块34,两个导向凸块34位于超声波清洗槽32内的清洗液液面之下且导向凸块34的长边均平行于导轨的槽内水平段设置,运行在导轨12上方的传送带13通过导轨12进入到导轨12的槽内水平段与导向凸块34的长边之间。In this embodiment, a rectangular parallelepiped guide projection 34 with a round cross-section and a uniform shape is provided on the inner wall surfaces of both sides of the casing in the ultrasonic cleaning unit 30. The two guide projections 34 are located in the ultrasonic cleaning tank 32 The cleaning liquid inside the liquid and the long side of the guide protrusion 34 are parallel to the horizontal section of the groove of the guide rail. The conveyor belt 13 running above the guide rail 12 enters the horizontal section of the groove of the guide rail 12 through the guide rail 12 and the guide protrusion Between the long sides of block 34.
这种设计使得当传送带13通过超声清洗单元30时,传送带13将承载金属零件从超声波槽内的清洗液中通过。This design allows the conveyor belt 13 to pass the carrying metal parts through the cleaning fluid in the ultrasonic tank when the conveyor belt 13 passes through the ultrasonic cleaning unit 30.
在本实施例中,为使清洗液清洗金属零件的效果更佳,清洗液按现场需求进行预加热。清洗液预加热至50-80度,优选为70度,超声波发生器33发出的超声波波长为0.0085-0.012米,优选为0.012米。In this embodiment, in order to make the cleaning liquid more effective in cleaning metal parts, the cleaning liquid is pre-heated according to on-site requirements. The cleaning liquid is preheated to 50-80 degrees, preferably 70 degrees, and the wavelength of the ultrasonic waves emitted by the ultrasonic generator 33 is 0.0085-0.012 meters, preferably 0.012 meters.
防锈液喷淋单元40位于外壳内的传送带13的近旁,与超声清洗单元30相邻相通,为传送带13离开超声清洗单元30后进入的区域,用于向金属零件上喷淋防锈液,包含至少两个防锈液喷淋组件41。The anti-rust liquid spraying unit 40 is located near the conveyor belt 13 in the housing, adjacent to the ultrasonic cleaning unit 30, and is an area where the conveyor belt 13 enters after leaving the ultrasonic cleaning unit 30, and is used to spray anti-rust liquid on metal parts. At least two anti-rust liquid spray assemblies 41 are included.
至少两个防锈液喷淋组件41分别设置在传送带13的上方和下方,每个防锈液喷淋组件41包括一根防锈输液管与连通防锈输液管的至少一个防锈液喷头411,当承载有金属零件的传送带13经过防锈液喷淋单元40的近旁时,所有防锈液喷头411的喷口均垂直朝向金属零件,在本实施例中,传送带13的上方与下方分别设置有多个防锈液喷淋组件41,同一防锈液喷淋组件41的防锈液喷头411的喷嘴方向的设置一致,分别将位于传送带13的上方和下方的多个防锈液喷淋组件41作为上防锈液喷淋组件和下防锈液喷淋组件,多个上防锈液喷淋组件相邻设置,多个下防锈液喷淋组件相邻设置。At least two anti-rust liquid spray assemblies 41 are respectively disposed above and below the conveyor belt 13, and each anti-rust liquid spray assembly 41 includes an anti-rust infusion tube and at least one anti-rust liquid spray head 411 communicating with the anti-rust infusion tube When the conveyor belt 13 carrying metal parts passes near the anti-rust liquid spraying unit 40, the nozzles of all the anti-rust liquid spray heads 411 are oriented vertically toward the metal parts. In this embodiment, the conveyor belt 13 is provided above and below A plurality of rust prevention liquid spraying modules 41 are arranged in the same direction as the nozzle direction of the rust prevention liquid spraying head 411 of the same rust prevention liquid spraying assembly 41, and the plurality of rust prevention liquid spraying assemblies 41 located above and below the conveyor belt 13 are respectively As the upper rust prevention liquid spraying component and the lower rust prevention liquid spraying component, a plurality of upper rust prevention liquid spraying components are arranged adjacently, and a plurality of lower rust prevention liquid spraying components are arranged adjacently.
防锈输液管为金属直管,防锈输液管设置在外壳内部且与外部的防锈液储存装置连通,防锈液通过防锈输液管注入每个防锈液喷头411,防锈输液管平行于传送带13且垂直于传送带13的行进方向D设置。The anti-rust infusion tube is a metal straight tube. The anti-rust infusion tube is set inside the casing and communicates with the external anti-rust liquid storage device. It is disposed on the conveyor belt 13 and perpendicular to the traveling direction D of the conveyor belt 13.
多个防锈液喷头411在防锈输液管上均匀分布,具有和清洗液喷头221一样的外形构造。The plurality of rust preventive liquid spray heads 411 are evenly distributed on the rust preventive infusion tube, and have the same external structure as the cleaning liquid spray head 221.
由于防锈液喷头411的构造,因此防锈液的喷淋区域呈水帘状。Due to the structure of the rust preventive liquid spray head 411, the spray area of the rust preventive liquid is shaped like a water curtain.
防锈液喷头的通槽平行于防锈输液管的轴线,防锈液喷头411垂直朝向传送带13设置。The through groove of the anti-rust liquid spray head is parallel to the axis of the anti-rust infusion tube, and the anti-rust liquid spray head 411 is vertically arranged toward the conveyor belt 13.
在本实施例中,防锈液喷淋组件41一共6组,其中三组为上防锈液喷淋组件,三组为下防锈液喷淋组件,每组防锈液喷淋组件41包含12个防锈液喷头411,6个防锈输液管均与位于防锈液喷淋单元40内的传送带13平行,6个防锈输液管在水平面上的投影两两重合形成三条投影直线且相邻投影直线间距相等。每个防锈液喷头411均垂直朝向传送带13设置。上防锈液喷淋组件的防锈液喷头411的喷嘴距离传送带13为10-15cm,优选为15cm,下防锈液喷淋组件的防锈液喷头411的喷嘴距离传送带13为5-10cm,优选为8cm,外部防锈液通过6个防锈输液管为6个防锈液喷淋组件41上的每个防锈液喷头411供给防锈液,用以从传送带13上下两个方向同时垂直朝向金属零件喷淋防锈液,防锈液为防锈油与水按1:2.5-1:3调配而成,优选为1:3。In this embodiment, a total of 6 groups of anti-rust liquid spray components 41, three of which are upper anti-rust liquid spray components, three groups are lower anti-rust liquid spray components, each group of anti-rust liquid spray components 41 includes 12 anti-rust liquid spray heads 411, 6 anti-rust liquid infusion tubes are parallel to the conveyor belt 13 located in the anti-rust liquid spray unit 40, the projections of the 6 anti-rust liquid infusion tubes on the horizontal plane coincide with each other to form three projection lines and phase The distance between adjacent projection lines is equal. Each anti-rust liquid spray head 411 is vertically arranged toward the conveyor belt 13. The nozzle of the rust prevention liquid spray head 411 of the upper rust prevention liquid spraying assembly is 10-15 cm, preferably 15 cm, and the nozzle of the rust prevention liquid spray head 411 of the lower rust prevention liquid spraying assembly is 5-10 cm from the conveyor belt 13, It is preferably 8 cm, and the external anti-rust liquid supplies the anti-rust liquid to each of the anti-rust liquid spray heads 411 on the six anti-rust liquid spraying assemblies 41 through the six anti-rust infusion pipes, so as to be vertical from the conveyor belt 13 in both directions Spray anti-rust liquid towards the metal parts. The anti-rust liquid is prepared by mixing anti-rust oil and water at 1:2.5-1:3, preferably 1:3.
在本实施例中,为使防锈液喷涂金属零件的效果更佳,防锈液喷头411喷出的防锈液按现场需求通过外部防锈液升温装置进行预加热并通过外部连接的防锈液加压泵加压。防锈液预加热至50-80度,优选为70度,防锈液加压泵加压至0.5-0.8MPa,优选为0.5MPa。In this embodiment, in order to make the effect of spraying metal parts with the anti-rust liquid better, the anti-rust liquid sprayed from the anti-rust liquid nozzle 411 is preheated by an external anti-rust liquid temperature increasing device according to the on-site requirements and through the externally connected anti-rust The liquid pressure pump pressurizes. The anti-rust liquid is preheated to 50-80 degrees, preferably 70 degrees, and the anti-rust liquid pressure pump is pressurized to 0.5-0.8 MPa, preferably 0.5 MPa.
高温烘干单元50位于外壳内的传送带13的传送路径上,与防锈液喷淋单元40相邻相通,用于将金属零件上的防锈液进行烘干,为传送带13离开防锈液喷淋单元40后进入的区域,具有容纳空间、气体通入口51以及气体排出口52。The high-temperature drying unit 50 is located on the conveying path of the conveyor belt 13 in the housing, and is adjacent to the anti-rust liquid spraying unit 40 for drying the anti-rust liquid on the metal parts and spraying the conveyor belt 13 away from the anti-rust liquid The area entered after the shower unit 40 has an accommodating space, a gas inlet 51, and a gas outlet 52.
容纳空间用于容纳传送带13,并通过气体通入口51以及气体排出口52与外部的油气分离器(附图中未标出)和烘干加压泵(附图中未标出)连通。The accommodating space is used for accommodating the conveyor belt 13 and communicates with an external oil-gas separator (not shown in the drawing) and a drying pressure pump (not shown in the drawing) through the gas inlet 51 and the gas discharge port 52.
气体通入口51用于从外部引入高温气体,当承载有金属零件的传送带经过容纳空间时,高温气体将金属零件上的防锈液进行烘干。The gas inlet 51 is used to introduce high-temperature gas from the outside. When the conveyor belt carrying the metal parts passes through the accommodation space, the high-temperature gas dries the anti-rust liquid on the metal parts.
气体排出口52用于将容纳空间内的潮湿气体排至外部,从而使得容纳空间内保持干燥。The gas discharge port 52 is used to discharge the humid gas in the accommodating space to the outside, thereby keeping the accommodating space dry.
油气分离器位于高温烘干单元50的外部且经由气体排出口52与容纳空间连通,用于将从容纳空间排出的潮湿的空气进行油气分离,从而产生分离干燥气体。The oil-gas separator is located outside the high-temperature drying unit 50 and communicates with the accommodating space via the gas discharge port 52, and is used to separate the humid air discharged from the accommodating space into oil and gas, thereby generating separated dry gas.
烘干加压泵位于高温烘干单元50的外部且经由气体通入口51与容纳空间连通,并与油气分离器相连通,用于将分离干燥气体进行加压后通过气体通入 口将分离干燥气体通入容纳空间。The drying and pressurizing pump is located outside the high-temperature drying unit 50 and communicates with the accommodating space through the gas inlet 51 and communicates with the oil-gas separator. It is used to pressurize the separated dry gas through the gas inlet to separate the separated dry gas. Access to the accommodation space.
在本实施例中,外界烘干加压泵通过气体通入口51向高温烘干单元50连续通入高温气体,高温气体将金属零件表面残余油分、水分烘干,而后气体排出口52通过内设的抽气风扇将高温气体排出,高温气体经由冷却进入外部的油气分离器,经由油气分离器后的干燥气体进入烘干加压泵内之后再通过气体通入口51进入高温烘干单元50,如此实现了高温烘干单元50的气体的循环使用。In this embodiment, the external drying pressure pump continuously feeds high-temperature gas to the high-temperature drying unit 50 through the gas inlet 51. The high-temperature gas dries the residual oil and moisture on the surface of the metal parts, and then the gas outlet 52 passes through the internal The exhaust fan discharges the high-temperature gas. The high-temperature gas enters the external oil and gas separator after cooling, and the dry gas after the oil and gas separator enters the drying pressure pump and then enters the high-temperature drying unit 50 through the gas inlet 51. The gas recycling of the high-temperature drying unit 50 is realized.
为使金属零件的烘干效果更佳,气体经烘干加压泵加压升温至50-80度,优选为80度。In order to make the drying effect of metal parts better, the gas is pressurized and heated to 50-80 degrees by a drying pressure pump, preferably 80 degrees.
容纳空间与防锈液喷淋单元40之间设置有第二档条53,第二档条53用于避免防锈液喷淋单元40对容纳空间的温湿度造成影响。本实施例中,第二挡条53材料优选为塑料。A second bar 53 is provided between the storage space and the rust prevention liquid spray unit 40, and the second bar 53 is used to avoid the influence of the rust prevention liquid spray unit 40 on the temperature and humidity of the storage space. In this embodiment, the material of the second bar 53 is preferably plastic.
防锈喷涂单元80位于外壳内的传送带13的近旁,与高温烘干单元50相邻相通,为传送带13离开高温烘干单元50后进入的区域。用于向金属零件上喷涂防锈油,包含第三挡条81以及至少两个防锈喷头组件82。The anti-rust spraying unit 80 is located near the conveyor belt 13 in the housing, adjacent to the high-temperature drying unit 50, and is the area where the conveyor belt 13 enters after leaving the high-temperature drying unit 50. It is used for spraying anti-rust oil on metal parts, and includes a third bar 81 and at least two anti-rust nozzle assemblies 82.
第三档条81设置在防锈喷涂单元80与高温烘干单元50之间,用于避免高温烘干单元50对防锈喷涂单元80的温湿度造成影响。本实施例中,第一挡条81材料优选为塑料。The third bar 81 is provided between the anti-rust spraying unit 80 and the high-temperature drying unit 50 to prevent the high-temperature drying unit 50 from affecting the temperature and humidity of the anti-rust spraying unit 80. In this embodiment, the material of the first bar 81 is preferably plastic.
至少两个防锈喷头组件82分别设置在传送带的上方和下方,每个防锈喷头组件82包括一根输油管与连通输油管的至少一个防锈喷头821,当承载有金属零件的传送带13经过防锈喷涂单元80的近旁时,所有防锈喷头821的喷口均垂直朝向金属零件,在本实施例中,传送带13的上方与下方分别设置有一个防锈喷头组件82,同一两个防锈喷头组件82的防锈喷头821的喷嘴方向的设置一致。At least two anti-corrosion nozzle assemblies 82 are provided above and below the conveyor belt respectively. Each anti-corrosion nozzle assembly 82 includes an oil pipe and at least one anti-corrosion nozzle 821 communicating with the oil pipe. When the conveyor belt 13 carrying metal parts passes through the When the spraying unit 80 is near, the nozzles of all the anti-corrosion spray heads 821 are oriented vertically to the metal parts. In this embodiment, one anti-corrosion spray head assembly 82 and two anti-corrosion spray head assemblies 82 are provided above and below the conveyor belt 13 The setting of the nozzle direction of the anti-rust nozzle 821 is the same.
输油管为金属直管,输油管设置在外壳内部且与外部的防锈油储存装置连通,防锈油通过输油管注入防锈喷头821,输油管均平行于传送带13且垂直于传送带13的行进方向D设置。The oil delivery pipe is a metal straight pipe. The oil delivery pipe is provided inside the casing and communicates with the external rust prevention oil storage device. The rust prevention oil is injected into the rust prevention nozzle 821 through the oil delivery pipe. The oil delivery pipes are all parallel to the conveyor belt 13 and perpendicular to the traveling direction D of the conveyor belt 13.
图7是本发明的实施例中的金属零件清洗装置的防锈喷头的表面示意图;图8是本发明的实施例中的金属零件清洗装置的防锈喷头剖面示意图。7 is a schematic view of the surface of the anti-rust nozzle of the metal parts cleaning device in the embodiment of the present invention; FIG. 8 is a schematic cross-sectional view of the anti-rust nozzle of the metal parts cleaning device in the embodiment of the present invention.
如图7和图8所示,防锈喷头821外形呈圆柱状。防锈喷头821具有第一 喷孔8211、第二喷孔8212、第三喷孔8213、凸起喷嘴8214以及顶部喷孔8215。所有防锈喷头821均垂直朝向传送带13设置。As shown in FIGS. 7 and 8, the outer shape of the anti-rust nozzle 821 is cylindrical. The rust preventing spray head 821 has a first spray hole 8211, a second spray hole 8212, a third spray hole 8213, a convex nozzle 8214, and a top spray hole 8215. All the anti-rust nozzles 821 are arranged vertically toward the conveyor belt 13.
在本实施例中,为了使防锈油喷涂的效果更好,本实施例中的防锈喷头821采用了如下设计:表面形状为圆形的防锈喷头821的表面中心设置有一个
Figure PCTCN2019114696-appb-000001
的第一喷孔8211,优选为
Figure PCTCN2019114696-appb-000002
以第一喷孔8211为对称中心,沿防锈喷头表面圆周方向对称分布着一对
Figure PCTCN2019114696-appb-000003
的第二喷孔8212、一对
Figure PCTCN2019114696-appb-000004
的第三喷孔8213以及一对凸起喷嘴8214,第二喷孔8212的直径优选为
Figure PCTCN2019114696-appb-000005
第三喷孔8213的直径优选为
Figure PCTCN2019114696-appb-000006
第一喷孔8211的中心、每个第二喷孔8212的中心以及每个第三喷孔8213的中心均位于一条喷孔直线上,一对凸起喷嘴8214也位于喷孔直线上。
In this embodiment, in order to make the effect of anti-rust oil spraying better, the anti-rust nozzle 821 in this embodiment adopts the following design: the surface center of the anti-rust nozzle 821 with a circular surface shape is provided with a
Figure PCTCN2019114696-appb-000001
The first spray hole 8211 is preferably
Figure PCTCN2019114696-appb-000002
With the first nozzle hole 8211 as the center of symmetry, a pair of symmetrically distributed along the circumferential direction of the surface of the anti-rust nozzle
Figure PCTCN2019114696-appb-000003
The second orifice 8212, a pair
Figure PCTCN2019114696-appb-000004
Third nozzle hole 8213 and a pair of raised nozzles 8214, the diameter of the second nozzle hole 8212 is preferably
Figure PCTCN2019114696-appb-000005
The diameter of the third injection hole 8213 is preferably
Figure PCTCN2019114696-appb-000006
The center of the first injection hole 8211, the center of each second injection hole 8212 and the center of each third injection hole 8213 are located on a straight line of the injection hole, and a pair of convex nozzles 8214 are also located on the straight line of the injection hole.
在本实施例中,凸起喷嘴8214形状为截顶楔状,大头与防锈喷头821表面连为一体,两个凸起喷嘴8214相向的侧面上各设置有一个顶部喷孔8215,顶部喷孔8215位于凸起喷嘴8214整个高度的三分之二处,顶部喷孔8215的轴线在防锈喷头821表面的投影与喷孔直线重合且分别对应以两个互补的角度倾斜的朝向传送带13设置,这两个角度为170度、10度,顶部喷孔直径为1.0mm。In this embodiment, the shape of the raised nozzle 8214 is a truncated wedge, and the large head is integrated with the surface of the anti-rust nozzle 821. The two raised nozzles 8214 are each provided with a top spray hole 8215 and a top spray hole 8215 Located at two-thirds of the entire height of the raised nozzle 8214, the projection of the axis of the top spray hole 8215 on the surface of the rust-proof spray head 821 coincides with the spray hole linearly and is respectively arranged at two complementary angles inclined toward the conveyor belt 13, which The two angles are 170 degrees and 10 degrees, and the diameter of the top orifice is 1.0 mm.
在喷涂防锈油时,防锈喷头821的这种设计使得喷涂的防锈油形成一个均匀喷涂区域,进而使防锈油喷涂的更加均匀,并使得喷涂的范围更广,喷涂到的金属零件更多。When spraying anti-rust oil, the design of the anti-rust nozzle 821 makes the sprayed anti-rust oil form a uniform spraying area, which makes the anti-rust oil spray more uniformly, and makes the spraying range wider. The metal parts sprayed More.
在本实施例中,外部防锈油通过输油管注入每个防锈喷头821。为使防锈油喷涂金属零件的效果更佳,外部防锈油按现场需求通过外部防锈油升温装置进行预加热并通过外部连接的防锈油加压泵加压。防锈油预加热至50-80度,优选为70度,防锈油加压泵加压至0.5-0.8MPa,优选为0.5MPa。In this embodiment, external anti-rust oil is injected into each anti-rust nozzle 821 through the oil pipe. In order to make the effect of spraying metal parts with anti-rust oil better, the external anti-rust oil is pre-heated by the external anti-rust oil temperature increasing device according to the on-site requirements and pressurized by the externally connected anti-rust oil pressure pump. The anti-rust oil is preheated to 50-80 degrees, preferably 70 degrees, and the anti-rust oil pressure pump is pressurized to 0.5-0.8 MPa, preferably 0.5 MPa.
吹干单元90位于外壳内的传送带13的近旁,与防锈喷涂单元80相邻相通,为外壳内传送带13经过防锈喷涂单元80后进入的区域,用于将金属零件上的防锈油进行吹干,包含多条第四挡条91以及吹干风机92。The blow-drying unit 90 is located near the conveyor belt 13 in the housing, and is adjacent to the anti-rust spraying unit 80. It is the area where the conveyor belt 13 in the housing enters after passing through the anti-rust spraying unit 80. The drying includes a plurality of fourth bars 91 and a drying fan 92.
多条第四挡条91设置在吹干单元90与防锈喷涂单元80之间、吹干单元90的外壳开口处,用于对吹干单元90与防锈喷涂单元80以及吹干单元90与外部进行隔离,从而避免防锈喷涂单元80的温湿度收到影响,本实施例中, 第四挡条91材料优选为塑料。A plurality of fourth stoppers 91 are provided between the blow-drying unit 90 and the rust-proof spraying unit 80 and at the opening of the housing of the blow-drying unit 90, and are used to align the blow-drying unit 90 and the rust-proof spraying unit 80 and It is isolated from the outside to prevent the temperature and humidity of the anti-rust spraying unit 80 from being affected. In this embodiment, the material of the fourth bar 91 is preferably plastic.
图9是本发明的实施例中的金属零件清洗装置的吹干风机的示意图。9 is a schematic diagram of a blower of a metal parts cleaning device in an embodiment of the present invention.
如图9所示,吹干风机92具有出风口921,当承载有金属零件的传送带经过吹干部的近旁时,吹干风机位于金属零件的上方,出风口朝向金属零件。As shown in FIG. 9, the blower fan 92 has an air outlet 921. When the conveyor belt carrying the metal parts passes near the blower, the blower fan is located above the metal parts, and the air outlet faces the metal parts.
在本实施例中,吹干风机92外形为长条状且横截面呈菱形,吹干风机92设置在外壳内且位于传动带13的上方,吹干风机92的长度方向垂直于传送带13行进方向D设置,并且吹干风机92与传送带13相互平行,吹干风机92长度方向的表面向吹干风机92的外部凸出并在凸出部分末端开口形成出风口921,凸出的出风口外形为矩形,出风口921开口长度等于吹干风机长度方向的长度,并且出风口921开口为宽长比小于1:35的长方形,优选为1:40并朝向传送带13,出风口921开口的朝向与传送带13的行进方向D相对设置,出风口921距离传送带13为10-15cm,优选为15cm,出风口921的朝向与传送带13形成的夹角为150-170度,优选为170度,吹干风机92从外部加压泵通入加压至0.5-0.8MPa的气流,再经由出风口921向传送带13吹风,用于将喷涂好防锈油的金属零件表面多余的油分吹干,出风口921开口宽长比小于1:35有助于加强吹风风压,提升吹干效率。In this embodiment, the blower fan 92 has an elongated shape and a diamond-shaped cross section. The blower fan 92 is disposed in the housing above the transmission belt 13. The length direction of the blower fan 92 is perpendicular to the traveling direction D of the conveyor belt 13 The blower fan 92 and the conveyor belt 13 are parallel to each other. The surface of the blower fan 92 in the longitudinal direction protrudes to the outside of the blower fan 92 and forms an air outlet 921 at the end of the protruding portion. The protruded air outlet has a rectangular shape The opening length of the air outlet 921 is equal to the length of the blower in the longitudinal direction, and the opening of the air outlet 921 is a rectangle with a width-to-length ratio of less than 1:35, preferably 1:40 and faces the conveyor belt 13, and the opening of the air outlet 921 faces the conveyor belt 13 The direction of travel D is relatively set, the air outlet 921 is 10-15cm, preferably 15cm from the conveyor belt 13, the angle of the air outlet 921 and the conveyor belt 13 is 150-170 degrees, preferably 170 degrees, the blower 92 is from The external pressurizing pump feeds the air flow pressurized to 0.5-0.8MPa, and then blows the air to the conveyor belt 13 through the air outlet 921, which is used to dry the excess oil on the surface of the metal parts sprayed with anti-rust oil. The air outlet 921 has a wide opening A ratio less than 1:35 helps to strengthen the blowing air pressure and improve the drying efficiency.
图10是本发明的实施例中的金属零件清洗系统的动作流程图。10 is an operation flowchart of the metal parts cleaning system in the embodiment of the present invention.
如图10所示,金属零件清洗系统1000的动作流程T100包括以下步骤:As shown in FIG. 10, the action flow T100 of the metal parts cleaning system 1000 includes the following steps:
步骤T1:工单读取部102对操作人员输入的工作指令中的零件识别号和工作指令号进行读取;Step T1: The work order reading unit 102 reads the part identification number and the work order number in the work order input by the operator;
具体地,操作人员输入的工作指令为包含零件识别号和工作指令号的二维码,工单读取部102为扫码器,通过扫码读取二维码中的零件识别号和工作指令号。Specifically, the work order input by the operator is a two-dimensional code including a part identification number and a work order number, and the work order reading unit 102 is a barcode scanner, which reads the part identification number and the work order in the two-dimensional code by scanning the code number.
步骤T2:信息识别部203从工作指令号中识别出工作指令中要清洗的金属零件的代码、数量以及清洗要求等信息,即根据工作指令号从管理用存储部202中识别获取与工作制令号对应的清洗要求信息和数量信息;Step T2: The information recognition unit 203 recognizes the code, quantity and cleaning requirements of the metal parts to be cleaned in the work order from the work order number, that is, recognizes the acquisition and work order from the management storage unit 202 according to the work order number Cleaning information and quantity information corresponding to the number;
具体地,清洗侧通信部103将零件识别号和工作指令号向清洗管理装置200传送,管理用存储部202至少储存有工作指令号和对应的金属零件的预定加工信息,预定加工信息含有清洗要求信息和数量信息。Specifically, the cleaning-side communication unit 103 transmits the part identification number and the work order number to the cleaning management device 200, and the management storage unit 202 stores at least the work order number and corresponding scheduled processing information of the metal part, and the scheduled processing information includes a cleaning request Information and quantity information.
步骤T3:产品输入部103根据数量信息输入待清洗的金属零件。Step T3: The product input part 103 inputs the metal parts to be cleaned based on the quantity information.
具体地,管理侧通信部201将数量信息向金属零件清洗装置100传送,产品输入部103对数量信息进行显示,操作人员根据数量信息向传送带13上添加待清洗的金属零件。Specifically, the management-side communication unit 201 transmits the quantity information to the metal parts washing apparatus 100, the product input unit 103 displays the quantity information, and the operator adds the metal parts to be cleaned to the conveyor belt 13 based on the quantity information.
步骤T4:运行信息生成部204根据金属零件的代码从管理用存储部202中获取金属零件的相应工艺数据,生成与待清洗金属零件相对应的清洗工艺信息;Step T4: The operation information generating unit 204 acquires the corresponding process data of the metal part from the management storage unit 202 according to the code of the metal part, and generates cleaning process information corresponding to the metal part to be cleaned;
具体地,清洗工艺信息包括清洗设备中的超声波信息、温度信息、喷头压力信息。Specifically, the cleaning process information includes ultrasonic information, temperature information, and nozzle pressure information in the cleaning device.
在本实施例中,超声波信息为超声波波长信息,温度信息包含清洗液的温度信息,超声波清洗液的温度信息、防锈液的温度信息,烘干气体的温度信息以及防锈油的温度信息,喷头压力信息包含清洗液的压强信息,防锈液的压强信息以及防锈油的压强信息。In this embodiment, the ultrasonic information is ultrasonic wavelength information, and the temperature information includes the temperature information of the cleaning solution, the temperature information of the ultrasonic cleaning solution, the temperature information of the anti-rust solution, the temperature information of the drying gas, and the temperature information of the anti-rust oil. The pressure information of the nozzle includes pressure information of the cleaning fluid, pressure information of the anti-rust fluid and pressure information of the anti-rust oil.
步骤T5:清洗部204根据清洗工艺信息驱动金属零件清洗装置100以预定清洗工艺对金属零件进行清洗。Step T5: The cleaning unit 204 drives the metal parts cleaning apparatus 100 according to the cleaning process information to clean the metal parts in a predetermined cleaning process.
具体地,管理侧通信部204将清洗工艺信息向控制模块30A传送,金属零件进行清洗的预定清洗工艺包括:传送带13的移动速度为0.015m/s,清洗液的预加热温度为70度,清洗液的压强为0.5MPa,超声波发生器33发出的超声波的波长为0.012米,超声波清洗液的预加热温度为70度,防锈液的预加热温度为70度,防锈液的压强为0.5MPa,烘干气体的温度为80度,防锈油的预加热温度为70度,以及防锈油的压强为0.5MPa。Specifically, the management-side communication unit 204 transmits the cleaning process information to the control module 30A. The predetermined cleaning process for cleaning the metal parts includes: the moving speed of the conveyor belt 13 is 0.015 m/s, the pre-heating temperature of the cleaning liquid is 70 degrees, and the cleaning The pressure of the liquid is 0.5MPa, the wavelength of the ultrasonic wave emitted by the ultrasonic generator 33 is 0.012 meters, the preheating temperature of the ultrasonic cleaning liquid is 70 degrees, the preheating temperature of the antirust liquid is 70 degrees, and the pressure of the antirust liquid is 0.5MPa The temperature of the drying gas is 80 degrees, the preheating temperature of the anti-rust oil is 70 degrees, and the pressure of the anti-rust oil is 0.5 MPa.
图11是本发明的实施例中的金属零件清洗方法的步骤示意图。FIG. 11 is a schematic diagram of steps of a metal part cleaning method in an embodiment of the present invention.
如图11所示,本实施例中的金属零件清洗方法S100,应用于上述的金属零件清洗系统,包括以下步骤:As shown in FIG. 11, the metal part cleaning method S100 in this embodiment is applied to the metal part cleaning system described above, and includes the following steps:
步骤S1:将金属零件置于传送带的始端。Step S1: Place the metal parts at the beginning of the conveyor belt.
在本实施例中,操作人员根据产品输入部103显示的数量信息向传送带13上添加待清洗的金属零件。In this embodiment, the operator adds the metal parts to be cleaned to the conveyor belt 13 according to the quantity information displayed by the product input section 103.
步骤S2:金属零件在清洗液喷淋单元使用清洗液进行初步清洗,得到预清洗零件。Step S2: The metal parts are preliminarily cleaned in the cleaning liquid spray unit using the cleaning liquid to obtain pre-cleaned parts.
在本实施例中,传送带13承载着金属零件使用清洗液进入清洗液喷淋单元20,金属零件在清洗液喷淋单元20使用清洗液进行初步清洗,由清洗液喷淋单元20的清洗液喷头221从传送带13上下两个方向同时朝金属零件的上表面、下表面垂直喷淋预先加温加压的清洗液,清洗液温度为50~80℃,清洗液喷淋压强为0.5~0.8MPa,得到预清洗零件,清洗液喷淋区域为垂直于传送带13行进方向的三道水帘。In this embodiment, the conveyor belt 13 carries the metal parts into the cleaning liquid spray unit 20 using the cleaning liquid. The metal parts are preliminarily cleaned using the cleaning liquid in the cleaning liquid spray unit 20. The cleaning liquid spray head of the cleaning liquid spray unit 20 221 Vertically spray the pre-heated and pressurized cleaning liquid from both the upper and lower directions of the conveyor belt 13 toward the upper and lower surfaces of the metal parts at a temperature of 50-80°C and a spray pressure of 0.5-0.8MPa. The pre-cleaned parts are obtained, and the spray area of the cleaning liquid is three water curtains perpendicular to the traveling direction of the conveyor belt 13.
步骤S3:预清洗零件在超声清洗单元30使用清洗液进行深度清洗,得到深度清洗零件。Step S3: The pre-cleaned parts are deeply cleaned in the ultrasonic cleaning unit 30 using the cleaning liquid to obtain the deeply cleaned parts.
在本实施例中,金属零件喷淋清洗液后,传送带13承载着金属零件离开 清洗液喷淋单元20,预清洗零件在超声清洗单元30使用清洗液进行深度清洗,进入超声清洗单元30的超声波清洗槽32内,通过超声波振动清洗液对金属零件表面复杂细微结构进行深度清洗,清洗液温度为50~80℃,得到深度清洗零件。In this embodiment, after the metal parts are sprayed with the cleaning liquid, the conveyor belt 13 carries the metal parts away from the cleaning liquid spray unit 20, the pre-cleaned parts are deeply cleaned with the cleaning liquid in the ultrasonic cleaning unit 30, and the ultrasonic waves entering the ultrasonic cleaning unit 30 In the cleaning tank 32, the complex fine structure on the surface of the metal parts is deeply cleaned by the ultrasonic vibration cleaning liquid, and the temperature of the cleaning liquid is 50-80°C to obtain the deeply cleaned parts.
步骤S4:深度清洗零件在防锈液喷淋单元40使用防锈液进行喷淋防锈液,得到初步防锈零件。Step S4: Deeply cleaning the parts The anti-rust liquid spraying unit 40 sprays the anti-rust liquid with the anti-rust liquid to obtain preliminary anti-rust parts.
在本实施例中,金属零件经过超声波清洗后,传送带13承载着金属零件离开超声清洗单元30,深度清洗零件在防锈液喷淋单元40使用防锈液进行喷淋防锈液,由防锈液喷淋单元40的防锈液喷头411从传送带13上下两个方向同时朝金属零件的上表面、下表面垂直喷淋预先加温加压的防锈液,防锈液温度为50~80℃,防锈液喷淋压强为0.5~0.8MPa,得到初步防锈零件,防锈液喷淋区域为垂直于传送带行进方向的三道水帘。In this embodiment, after the ultrasonic cleaning of the metal parts, the conveyor belt 13 carries the metal parts away from the ultrasonic cleaning unit 30, and the deep cleaning parts spray the anti-rust liquid with the anti-rust liquid in the anti-rust liquid spray unit 40. The anti-rust liquid spray head 411 of the liquid spraying unit 40 sprays the pre-heated and pressurized anti-rust liquid from the upper and lower directions of the conveyor belt 13 to the upper and lower surfaces of the metal parts simultaneously at a temperature of 50-80°C The spray pressure of the anti-rust liquid is 0.5~0.8MPa, and preliminary anti-rust parts are obtained. The spray area of the anti-rust liquid is three water curtains perpendicular to the traveling direction of the conveyor belt.
步骤S5:初步防锈零件在高温烘干单元50进行烘干,得到烘干零件。Step S5: The preliminary anti-rust parts are dried in the high-temperature drying unit 50 to obtain dried parts.
在本实施例中,金属零件经过喷淋防锈液后,传送带13承载着金属零件离开防锈液喷淋单元40,初步防锈零件在高温烘干单元50进行烘干,在高温烘干单元50,金属零件被高温气体烘干,得到烘干零件,另外,高温气体顺序通过气体通入口51通入高温烘干单元50、气体排出口52从高温烘干单元50排出、外部油气分离、加压泵加压加热再通过气体通入口51通入高温烘干单元50实现了循环使用。In this embodiment, after the metal parts are sprayed with the anti-rust liquid, the conveyor belt 13 carries the metal parts away from the anti-rust liquid spray unit 40, the preliminary anti-rust parts are dried in the high-temperature drying unit 50, and in the high-temperature drying unit 50. The metal parts are dried by high-temperature gas to obtain dried parts. In addition, high-temperature gas passes through the gas inlet 51 into the high-temperature drying unit 50, and the gas outlet 52 is discharged from the high-temperature drying unit 50. The external oil and gas separation, addition The pressure pump is heated under pressure and then passed into the high-temperature drying unit 50 through the gas inlet 51 to achieve recycling.
步骤S6:烘干零件在防锈喷涂单元80喷淋防锈油,得到防锈完成零件。Step S6: The dried parts are sprayed with anti-rust oil on the anti-rust spraying unit 80 to obtain anti-rust finished parts.
在本实施例中,金属零件经过高温烘干后,传送带13承载着金属零件进入防锈喷涂单元80,烘干零件在防锈喷涂单元80喷淋防锈油,由防锈喷涂单元80的防锈喷头从传送带13上下两个方向同时朝金属零件的上表面、下表面垂直喷涂预先加温加压的防锈油,得到防锈完成零件。In this embodiment, after the metal parts are dried at high temperature, the conveyor belt 13 carries the metal parts into the anti-rust spraying unit 80, and the dried parts are sprayed with anti-rust oil in the anti-rust spraying unit 80. The rust spray head is sprayed with the preheated and pressurized rust preventive oil vertically from both the upper and lower directions of the conveyor belt 13 toward the upper surface and the lower surface of the metal parts at the same time to obtain the rust preventive finished parts.
步骤S7:防锈完成零件在吹干单元90进行吹干处理,得到最终零件。Step S7: The rust-proof completed parts are blow-dried in the blow-drying unit 90 to obtain the final parts.
金属零件喷涂防锈油后,传送带13承载着金属零件离开防锈喷涂单元80,防锈完成零件在吹干单元90进行吹干处理,由吹干风机92吹干金属零件的表面的多余油分,得到最终零件,金属零件清洗完毕。After the metal parts are sprayed with anti-rust oil, the conveyor belt 13 carries the metal parts away from the anti-rust spray unit 80, the anti-rust completed parts are blow-dried in the blow-dry unit 90, and the blow-off fan 92 blows off the excess oil on the surface of the metal parts. The final parts are obtained and the metal parts are cleaned.
实施例的作用与效果The function and effect of the embodiment
根据本实施例所涉及的金属零件清洗装置,包括清洗部,因为清洗部具有 传送带和沿传送带的行进方向依次设置的清洗液喷淋单元和超声清洗单元,所以,本实施例的金属零件清洗装置通过清洗液喷淋对金属零件进行初步清洗后,再通过超声波清洗对金属零件进行深度清洗,从而较传统技术大大提高了复杂表面金属零件物料的清洗效果。The metal parts cleaning device according to the present embodiment includes a cleaning section. Since the cleaning section has a conveyor belt and a cleaning liquid spray unit and an ultrasonic cleaning unit that are sequentially provided along the traveling direction of the conveyor belt, the metal parts cleaning apparatus of this embodiment After initial cleaning of metal parts through spraying of cleaning fluid, deep cleaning of metal parts is carried out through ultrasonic cleaning, which greatly improves the cleaning effect of metal parts on complex surfaces compared with traditional technologies.
根据本实施例所涉及的金属零件清洗系统,包括本实施例的金属零件清洗装置和与金属零件清洗装置通信连接的清洗管理装置,金属零件清洗装置还具有工单读取部、产品输入部以及清洗部,清洗管理装置具有信息识别部、运行信息生成部以及管理用存储部,因为工单读取部用于对操作人员输入的工作指令中的零件识别号和工作指令号进行读取,管理用存储部至少储存有与工作指令号对应的预定的金属零件的加工信息,信息识别部用于根据加工信息从工作指令号中识别获取与工作指令号对应的清洗要求信息和数量信息,运行信息生成部用于根据清洗要求信息生成对应的清洗工艺信息,清洗部根据清洗工艺信息以预定清洗工艺对金属零件进行清洗,所以,本发明的金属零件清洗系统能根据工作指令控制金属零件清洗装置对本实施例的金属零件进行自动化清洗,从而实现了本实施例的金属零件清洗装置的自动化,进而大大提升了本实施例的金属零件清洗装置的工作效率。The metal parts cleaning system according to this embodiment includes the metal parts cleaning device of this embodiment and a cleaning management device communicatively connected to the metal parts cleaning device. The metal parts cleaning device further includes a work order reading unit, a product input unit, and The cleaning unit, the cleaning management device includes an information recognition unit, an operation information generation unit, and a management storage unit, because the work order reading unit is used to read and manage the part identification number and the work order number in the work order input by the operator The storage unit stores at least the processing information of the predetermined metal parts corresponding to the work order number, and the information recognition unit is used for identifying and acquiring the cleaning request information and the quantity information and the operation information corresponding to the work order number from the work order number according to the process information The generating part is used to generate corresponding cleaning process information according to the cleaning request information. The cleaning part cleans the metal parts in a predetermined cleaning process according to the cleaning process information. Therefore, the metal part cleaning system of the present invention can control the metal part cleaning device according to the work instruction. The metal parts of the embodiment are automatically cleaned, thereby realizing the automation of the metal parts cleaning device of the present embodiment, thereby greatly improving the working efficiency of the metal parts cleaning device of the present embodiment.
根据本实施例所涉及的金属零件清洗方法,因为首先将金属零件置于传送带的始端,接着对金属零件进行预清洗和深度清洗,然后对金属零件进行初步防锈后烘干,最后,对金属零件喷涂防锈油并进行吹干。所以,本实施例的金属零件清洗方法应用于本实施例的金属零件清洗系统,使得本实施例的金属零件清洗系统的清洗效率更好。According to the method for cleaning metal parts according to this embodiment, the metal parts are first placed at the beginning of the conveyor belt, then the metal parts are pre-cleaned and deeply cleaned, and then the metal parts are preliminary rust-proofed and dried, and finally, the metal Spray anti-rust oil on parts and blow dry. Therefore, the metal part cleaning method of this embodiment is applied to the metal part cleaning system of this embodiment, so that the cleaning efficiency of the metal part cleaning system of this embodiment is better.
上述实施方式为本发明的优选案例,并不用来限制本发明的保护范围,本领域普通技术人员在所附权利要求范围内不需要创造性劳动就能做出的各种变形或修改仍属本专利的保护范围。The above embodiments are preferred cases of the present invention and are not used to limit the scope of protection of the present invention. Various deformations or modifications that can be made by a person of ordinary skill in the art without creative work within the scope of the appended claims still belong to this patent Scope of protection.

Claims (17)

  1. 一种金属零件清洗装置,其特征在于,包括:A metal parts cleaning device, characterized in that it includes:
    清洗部,具有:Cleaning department with:
    传送带,用于承载所述金属零件并对该金属零件进行传送;A conveyor belt is used to carry the metal parts and transfer the metal parts;
    清洗液喷淋单元;以及Cleaning fluid spray unit; and
    超声清洗单元,Ultrasonic cleaning unit,
    所述清洗液喷淋单元和所述超声清洗单元沿所述传送带的行进方向依次设置,The cleaning liquid spraying unit and the ultrasonic cleaning unit are sequentially arranged along the traveling direction of the conveyor belt,
    其中,所述清洗液喷淋单元用于向所述金属零件喷淋清洗液,从而对金属零件进行初步清洗,Wherein, the cleaning liquid spraying unit is used for spraying cleaning liquid to the metal parts to perform preliminary cleaning on the metal parts,
    所述超声清洗单元用于通过清洗液对所述金属零件进行超声波清洗,从而在所述初步清洗的基础上对所述金属零件进行深度清洗。The ultrasonic cleaning unit is used to perform ultrasonic cleaning on the metal parts with a cleaning solution, so as to perform deep cleaning on the metal parts on the basis of the preliminary cleaning.
  2. 根据权利要求1所述的金属零件清洗装置,其特征在于,还包括:The device for cleaning metal parts according to claim 1, further comprising:
    防锈液喷淋单元,用于向所述金属零件上喷淋防锈液;Anti-rust liquid spraying unit for spraying anti-rust liquid on the metal parts;
    高温烘干单元,用于将所述金属零件上的所述防锈液进行烘干;A high-temperature drying unit for drying the anti-rust liquid on the metal parts;
    防锈喷涂单元,用于向所述金属零件上喷涂防锈油;以及Anti-rust spraying unit for spraying anti-rust oil on the metal parts; and
    吹干单元,用于将所述金属零件上的所述防锈油进行吹干,A blow-drying unit, which is used to blow-dry the anti-rust oil on the metal parts,
    所述清洗液喷淋单元、所述超声清洗单元、所述防锈液喷淋单元、所述高温烘干单元、所述防锈喷涂单元以及所述吹干单元沿所述传送带的行进方向依次设置。The cleaning liquid spraying unit, the ultrasonic cleaning unit, the anti-rust liquid spraying unit, the high-temperature drying unit, the anti-rust spraying unit, and the blow-drying unit are sequentially in the traveling direction of the conveyor belt Settings.
  3. 根据权利要求2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 2, characterized in that:
    其中,所述清洗液喷淋部包含至少两个清洗液喷淋单元,至少两个所述清洗液喷淋单元分别设置在所述传送带的上方和下方,Wherein, the cleaning liquid spraying unit includes at least two cleaning liquid spraying units, and at least two of the cleaning liquid spraying units are respectively disposed above and below the conveyor belt,
    所述清洗液喷淋单元具有至少一个清洗液喷头,The cleaning liquid spray unit has at least one cleaning liquid spray head,
    当承载有所述金属零件的所述传送带经过所述清洗液喷淋部的近旁时,所有所述清洗液喷头的喷口均垂直朝向所述金属零件。When the conveyor belt carrying the metal parts passes by the vicinity of the cleaning liquid spraying part, the nozzles of all the cleaning liquid spray heads are vertically oriented toward the metal parts.
  4. 根据权利要求2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 2, characterized in that:
    其中,所述防锈液喷淋部包含至少两个防锈液喷淋单元,至少两个所述防锈液喷淋单元分别设置在所述传送带的上方和下方,Wherein, the anti-rust liquid spraying part includes at least two anti-rust liquid spraying units, and at least two of the anti-rust liquid spraying units are respectively disposed above and below the conveyor belt,
    所述防锈液喷淋单元具有至少一个防锈液喷头,The anti-rust liquid spray unit has at least one anti-rust liquid spray head,
    当承载有所述金属零件的所述传送带经过所述防锈液喷淋部的近旁时,所有所述防锈液喷头的喷口均垂直朝向所述金属零件。When the conveyor belt carrying the metal parts passes near the rust prevention liquid spraying portion, the nozzles of all the rust prevention liquid spray heads are oriented vertically toward the metal parts.
  5. 根据权利要求2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 2, characterized in that:
    其中,所述高温烘干部具有容纳空间,该容纳空间通过气体通入口以及气体排出口与外部连通,Wherein, the high-temperature drying part has an accommodating space, and the accommodating space communicates with the outside through a gas inlet and a gas outlet,
    所述容纳空间用于容纳所述传送带,The accommodating space is used to accommodate the conveyor belt,
    所述气体通入口用于从外部引入高温气体,当承载有所述金属零件的所述传送带经过所述容纳空间时,所述高温气体将所述金属零件上的所述防锈液进行烘干,The gas inlet is used to introduce high-temperature gas from the outside. When the conveyor belt carrying the metal parts passes through the accommodating space, the high-temperature gas dries the anti-rust liquid on the metal parts ,
    所述气体排出口用于将所述容纳空间内的潮湿气体排至外部,从 而使得所述容纳空间内保持干燥。The gas discharge port is used to discharge the humid gas in the accommodating space to the outside, thereby keeping the accommodating space dry.
  6. 根据权利要求5所述的金属零件清洗装置,其特征在于,还包括:The device for cleaning metal parts according to claim 5, further comprising:
    油气分离器和烘干加压泵,Oil-gas separator and drying pressure pump,
    所述油气分离器位于所述高温烘干部的外部且经由所述气体排出口与所述容纳空间连通,用于将从所述容纳空间排出的潮湿的空气进行油气分离,从而产生分离干燥气体,The oil-gas separator is located outside the high-temperature drying part and communicates with the accommodating space via the gas discharge port, and is used to separate oil and gas from the humid air discharged from the accommodating space, thereby generating separated dry gas ,
    所述烘干加压泵位于所述高温烘干部的外部且经由所述气体通入口与所述容纳空间连通,并与所述油气分离器相连通,用于将所述分离干燥气体进行加压后通过所述气体通入口将所述分离干燥气体通入所述容纳空间。The drying pressure pump is located outside the high-temperature drying part and communicates with the accommodating space through the gas inlet and outlet, and communicates with the oil-gas separator for adding the separated drying gas After pressing, the separated dry gas is passed into the accommodating space through the gas inlet.
  7. 根据权利要求2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 2, characterized in that:
    其中,所述防锈喷涂部包含至少两个防锈喷头单元,至少两个所述防锈喷头单元分别设置在所述传送带的上方和下方,Wherein, the anti-rust spraying part includes at least two anti-rust spray head units, at least two of the anti-rust spray head units are respectively disposed above and below the conveyor belt,
    所述防锈喷头单元具有至少一个防锈喷头,The anti-rust spray head unit has at least one anti-rust spray head,
    当承载有所述金属零件的所述传送带经过所述防锈喷涂部的近旁时,所有所述防锈喷头的喷口均垂直朝向所述金属零件。When the conveyor belt carrying the metal parts passes near the rust-proof spraying part, the nozzles of all the rust-proof spray heads are oriented vertically toward the metal parts.
  8. 根据权利要求2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 2, characterized in that:
    其中,所述吹干部包含吹干风机,Wherein, the blow-drying unit includes a blow-drying fan,
    当承载有所述金属零件的所述传送带经过所述吹干部的近旁时,所述吹干风机位于所述金属零件的上方,出风口朝向所述金属零件。When the conveyor belt carrying the metal parts passes near the blow-drying part, the blower blower is located above the metal parts, and the air outlet faces the metal parts.
  9. 根据权利要求1或2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 1 or 2, wherein:
    其中,所述传送带为不锈钢钢丝制成的网状传送带。Wherein, the conveyor belt is a mesh conveyor belt made of stainless steel wire.
  10. 根据权利要求1或2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 1 or 2, wherein:
    其中,所述传送带的传送速度为0.008-0.02m/s。Wherein, the conveying speed of the conveyor belt is 0.008-0.02m/s.
  11. 根据权利要求1或2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 1 or 2, wherein:
    其中,所述清洗液、所述防锈液的压强均为0.5-0.8MPa。Wherein, the pressure of the cleaning solution and the anti-rust solution are both 0.5-0.8 MPa.
  12. 根据权利要求1或2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 1 or 2, wherein:
    其中,所述超声清洗液的温度为50-80度。Wherein, the temperature of the ultrasonic cleaning liquid is 50-80 degrees.
  13. 根据权利要求1或2所述的金属零件清洗装置,其特征在于:The metal parts cleaning device according to claim 1 or 2, wherein:
    其中,所述清洗液为清洗剂与水按1:2.5-1:3调制而成,所述防锈液为防锈油与水按1:2.5-1:3调制而成。Wherein, the cleaning liquid is prepared by 1:2.5-1:3 of cleaning agent and water, and the anti-rust liquid is prepared by 1:2.5-1:3 of anti-rust oil and water.
  14. 一种金属零件清洗系统,其特征在于,包括:A metal parts cleaning system, characterized in that it includes:
    金属零件清洗装置;Metal parts cleaning device;
    清洗管理装置,与所述控制模块通信连接,用于对所述金属零件 清洗装置进行管理控制,包含信息识别部、运行信息生成部、管理用存储部以及管理侧通信部,A cleaning management device is in communication with the control module for managing and controlling the metal parts cleaning device, and includes an information recognition unit, an operation information generation unit, a management storage unit, and a management-side communication unit,
    其中,所述金属零件清洗装置为权利要求2~8中任意一项所述的金属零件清洗装置,Wherein, the metal parts cleaning device is the metal parts cleaning device according to any one of claims 2 to 8,
    所述金属零件清洗装置还包含工单读取部、产品输入部以及清洗侧通信部,The metal parts cleaning device further includes a work order reading part, a product input part, and a cleaning side communication part,
    所述工单读取部用于对操作人员输入的工作指令中的零件识别号和工作指令号进行读取,The work order reading part is used to read the part identification number and the work order number in the work order input by the operator,
    所述清洗侧通信部用于将所述零件识别号和所述工作指令号向所述清洗管理装置传送,The cleaning-side communication unit is used to transmit the part identification number and the work order number to the cleaning management device,
    所述管理用存储部至少储存有所述工作指令号和对应的所述金属零件的预定加工信息,该预定加工信息含有清洗要求信息和数量信息,The management storage unit stores at least the work order number and corresponding scheduled processing information of the metal part, the predetermined processing information including cleaning request information and quantity information,
    所述信息识别部用于根据所述工作指令号从所述管理用存储部中识别获取与该工作指令号对应的清洗要求信息和数量信息,The information recognition unit is used for recognizing and acquiring cleaning request information and quantity information corresponding to the work order number from the management storage unit according to the work order number,
    所述产品输入部用于根据所述数量信息输入待清洗的所述金属零件,即对所述数量信息进行显示,从而使得所述操作人员根据所述数量信息向所述传送带上添加待清洗的所述金属零件,The product input part is used to input the metal parts to be cleaned according to the quantity information, that is, display the quantity information, so that the operator adds the to-be-cleaned to the conveyor belt according to the quantity information The metal parts,
    所述运行信息生成部用于根据所述清洗要求信息生成对应的清洗工艺信息,The operation information generating unit is configured to generate corresponding cleaning process information according to the cleaning request information,
    所述管理侧通信部用于将所述清洗工艺信息和所述数量信息向所述控制模块传送,The management-side communication unit is used to transmit the cleaning process information and the quantity information to the control module,
    所述清洗部根据所述清洗工艺信息驱动所述金属零件清洗装置以预定清洗工艺对所述金属零件进行清洗。The cleaning part drives the metal parts cleaning device to clean the metal parts in a predetermined cleaning process according to the cleaning process information.
  15. 根据权利要求14所述的金属零件清洗系统,其特征在于:The metal parts cleaning system according to claim 14, characterized in that:
    其中,所述工作指令包括图形码信息和文字信息,所述文字信息包含所述金属零件的代码、数量、加工工艺,Wherein, the work instruction includes graphic code information and text information, the text information includes the code, quantity and processing technology of the metal parts,
    所述图形码信息为二维码信息或条形码信息。The graphic code information is two-dimensional code information or bar code information.
  16. 根据权利要求14所述的金属零件清洗系统,其特征在于:The metal parts cleaning system according to claim 14, characterized in that:
    其中,所述清洗工艺信息包括所述金属零件清洗装置中的超声波信息、温度信息、喷头压力信息。Wherein, the cleaning process information includes ultrasonic information, temperature information and nozzle pressure information in the metal parts cleaning device.
  17. 一种金属零件清洗方法,应用于如权利要求14~16所述的金属零件清洗系统,其特征在于,包括以下步骤:A metal parts cleaning method, which is applied to the metal parts cleaning system according to claims 14 to 16, characterized in that it includes the following steps:
    步骤S1:将所述金属零件置于所述传送带的始端;Step S1: placing the metal part at the beginning of the conveyor belt;
    步骤S2:所述金属零件在所述清洗液喷淋部进行初步清洗,得到预清洗零件;Step S2: the metal parts are preliminarily cleaned in the cleaning liquid spraying part to obtain pre-cleaned parts;
    步骤S3:所述预清洗零件在所述超声清洗部进行深度清洗,得到深度清洗零件;Step S3: the pre-cleaned parts are deeply cleaned in the ultrasonic cleaning part to obtain the deeply cleaned parts;
    步骤S4:所述深度清洗零件在所述防锈液喷淋部喷淋防锈液,得到初步防锈零件;Step S4: the deep cleaning parts are sprayed with anti-rust liquid on the anti-rust liquid spraying part to obtain preliminary anti-rust parts;
    步骤S5:所述初步防锈零件在所述高温烘干部进行烘干,得到 烘干零件;Step S5: the preliminary anti-rust parts are dried in the high-temperature drying part to obtain dried parts;
    步骤S6:所述烘干零件在所述防锈喷涂部喷淋防锈油,得到防锈完成零件;Step S6: the dry parts are sprayed with anti-rust oil on the anti-rust spraying part to obtain anti-rust finished parts;
    步骤S7:所述防锈完成零件在所述吹干部进行吹干处理,得到最终零件。Step S7: The rust-proof completed part is blow-dried in the blow-drying part to obtain a final part.
PCT/CN2019/114696 2018-11-29 2019-10-31 Device, system and method for cleaning metal parts WO2020108226A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CN201811440762.8 2018-11-29
CN201811440762.8A CN109365369A (en) 2018-11-29 2018-11-29 A kind of metal parts cleaning method
CN201811440664.4 2018-11-29
CN201811440664.4A CN109382355A (en) 2018-11-29 2018-11-29 A kind of metal parts cleaning system
CN201910242504.7 2019-03-28
CN201910242504.7A CN109939986A (en) 2019-03-28 2019-03-28 A kind of metal parts cleaning system

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EP0293312A1 (en) * 1987-04-29 1988-11-30 O.S.L. S.A. Cleaning machine, especially for electronic subassemblies
CN104646334A (en) * 2013-11-21 2015-05-27 宜昌中威清洗机有限公司 Full-automatic cleaning oil-coating device
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