KR20000014399A - Automatic component washing device - Google Patents

Abstract

PURPOSE: An automatic component washing device is provided to reduce the entire cleansing time, to increase working efficiency by heightening a cleansing and drying degree and to increase product reliability and also to keep the working site clean. CONSTITUTION: The automatic component cleansing device comprises:a material for cleansing waiting chamber(200) installing a lift(210) for inputting that moves a palette(100) placing the material for cleansing inside, up and down and that makes the material for cleansing wait; a cleansing chamber(300) installing a spraying pipe(310) for cleansing that is combined with many spraying nozzles inside, to be penetrated with the material for cleansing waiting chamber; a cleansing liquid tank(400) filling cleansing liquid inside and penetrating with the spraying pipe; and a first high pressure pump(410) pressing to spray cleansing liquid through the spraying nozzle inside the cleansing liquid tank by installing to be penetrated with the cleansing liquid tank.

Description

Automated Parts Washer

The present invention relates to an automatic component washer, and more particularly, to an automatic component washer to shorten the cleaning time required for the cleaning process as well as to increase the degree of cleaning of the parts to be cleaned.

Generally, a machine and an apparatus in which several parts are assembled are processed by processing each mechanical part constituting the component and then assembling the processed parts. Most of the components are fabricated and then assembled after a certain amount of stagnation time. At this time, the water-soluble or non-aqueous cutting oil is used for cooling each component part and improving the working surface, and the foreign material is not only adhered to the outer surface of the machined part by the use of the cutting oil. Rust is generated when it is left for a long time, so in order to remove the cutting oil and foreign matters, the machined parts are usually dipped in volatile emulsion and wiped with a cloth.

An example of a conventional component cleaning structure in which a component constituting a machine is manufactured and cleaned is as follows.

As shown in FIG. 1, a component washing apparatus for cleaning a conventional component includes a washing liquid tank 10 having a predetermined internal volume and a washing liquid filled therein, and an end portion of a vertical shaft 21 having a predetermined length. The guide rail 22 is coupled to the horizontal direction so as to be positioned above the washing liquid tank 10, and the roller 23 is inserted into the basal fluid tank 10 to remove the hook while moving horizontally along the guide rail 22. It is configured to include a crane for transporting parts made of a 20.

The parts washing device moves the machined parts on the roller 23, soaks them in the washing liquid tank 10 filled with the washing liquid, and then leaves them for a predetermined time. Remove the washing solution on the surface of the dried to dry.

However, according to the prior art as described above, a small amount of cutting oil and foreign substances are present without removing all the foreign substances present on the surface of the to-be-cleaned object according to the capacity of the wash liquid tank 10 and the shape of the part to be to-be-cleaned. Water not only takes excessive waiting time between the process movement of the parts, there is a problem that often causes rust on the surface of the parts. In addition, the cleaning solution and other foreign matter in the process of cleaning the parts to be cleaned are scattered around the cleaning liquid tank 10 has a disadvantage that the working environment is not good.

The object of the present invention devised in view of the problems described above is to provide an automatic component washer that not only increases the degree of cleaning of the parts to be cleaned, but also shortens the cleaning time required for the cleaning process.

In addition, another object of the present invention is to provide a component automatic washing machine to perform a component cleaning operation while maintaining a more clean working environment for cleaning the components.

1 is a front view schematically showing an example of a conventional component washing apparatus;

2a is a plan view of a parts washer of the present invention,

2b is a front view of a parts washer of the present invention;

2C is a side view of the parts washer of the present invention;

3 is a plan view of a pallet used in the parts washer of the present invention.

(Explanation of symbols for the main parts of the drawing)

100; Pallet 200; waiting room

210; Injection lift 300; Washing room

310; Cleaning injection pipes 400; Washing liquid tank

410; First high pressure pump 500; Cleaning and drying room

510; Cleaning and drying spray tubes 600; Cleaning liquid tank

610; Second high pressure pump 700; Discharge chamber

710; Discharge lift 800; Conveyor for Transport

900; Filters D1, D2, D3; Opening door

N; Spray nozzle P1; 1st injection pipe

P2; 2nd injection pipe

In order to achieve the object of the present invention as described above, while moving up and down the pallet to be washed therein to be washed, there is a waiting room equipped with an inlet lift for waiting for the to-be-washed item seated on the pallet; A washing spray pipe having a plurality of spray nozzles installed therein and a washing chamber installed to communicate with the waiting room for washing, a washing liquid tank filled therein, and a washing liquid tank communicating with the washing spray tube, and the washing liquid tank And a first high pressure pump installed to communicate with the washing liquid and pressurizing the washing liquid filled in the washing liquid tank to be injected through the spray nozzle, and a washing and drying spray pipe having a plurality of spray nozzles installed therein, and communicating with the washing chamber. A washing and drying chamber installed in the washing chamber and a washing liquid filled therein and communicating with the washing and drying spray pipe A second high pressure pump installed to communicate with the tank, the cleaning liquid tank and pressurizing the cleaning liquid and air filled in the cleaning liquid tank to be injected through the injection nozzle, and a discharge lift for moving the pallet to which the object to be cleaned is placed up and down. And a transport conveyor installed to connect the waiting chamber and the discharge chamber through the washing chamber discharge chamber, the washing chamber and the washing and drying chamber, and moving the pallet, and the washing chamber and the washing chamber and the washing chamber, respectively. And an automatic parts washing machine is provided, including an opening and closing door for opening and closing the drying chamber.

The cleaning spray pipe and the cleaning and drying spray pipe may be sprayed to form a blocking film so that the first spray pipe sprayed onto the object to be cleaned and the spray liquid sprayed from the first spray pipe are not sprayed to the outside. It is provided with a component automatic washing machine, characterized in that the second injection pipe.

The washing liquid tank and the inside of the washing liquid tank is provided with a component automatic washing machine, characterized in that each filter is provided for filtering the liquid introduced into the washing liquid tank.

Hereinafter, the parts automatic washing machine according to the embodiment of the present invention will be described according to the embodiment shown in the accompanying drawings.

As shown in FIGS. 2A, 2B and 2C, the parts automatic washing machine of the present invention moves the pallet 100 on which the to-be-washed object M to be cleaned is seated on the pallet 100 while moving up and down. Washing water waiting room 200 is equipped with an injection lift 210 for waiting for the wash water, and a cleaning spray pipe 310 is coupled to a plurality of injection nozzles (N) is installed therein The washing chamber 300 is installed to communicate with the 200, and the washing liquid is filled in the washing liquid tank 400 and the communication with the washing spray pipe 310, and is installed to communicate with the washing liquid tank 400 The first high pressure pump 410 for pressurizing the washing liquid filled in the washing liquid tank 400 to be injected through the injection nozzle N, and the cleaning and drying injection pipe 510 in which a plurality of injection nozzles N are coupled thereto. Is installed and the washing and drying chamber 500 is installed on its side to communicate with the washing chamber 300 and , The cleaning liquid is filled in the cleaning liquid tank 600 which is in communication with the cleaning and drying injection pipe 510, and is installed to communicate with the cleaning liquid tank 600, and sprays the cleaning liquid and air filled in the cleaning liquid tank 600. The to-be-cleaned material discharge chamber equipped with the 2nd high pressure pump 610 which pressurizes to be sprayed through the nozzle N, and the discharge lift 710 which moves the pallet 100 in which the to-be-cleaned object is seated up and down inside. A transport conveyor 800 for moving the pallet 100 is installed to connect the waiting chamber 200 and the discharge chamber 700 by passing through the washing chamber 300 and the washing and drying chamber 500. And, it is installed in the washing room 300 and the washing and drying chamber 500, respectively, and comprises an opening and closing door (D) for opening and closing the washing room 300 and the washing and drying chamber (500).

The pallet 100, as shown in Figure 3, is formed to have a predetermined area in the form of a net so that the liquid can pass through, and positioning holes for detecting the exact position when mounting on both edges Each 101 is formed.

The washing chamber 300 is formed to have a rectangular space, the washing spray pipe 310 is installed therein. The cleaning spray pipe 310 is sprayed to form a blocking film so that the first spray pipe (P1) is installed over the upper and lower surfaces and both sides, and the spray liquid sprayed from the first spray pipe (P1) is not sprayed to the outside The injection is made of a second injection pipe (P2), the second injection pipe (P2) are respectively installed in the vertical direction on both sides.

The washing and drying chamber 500 is formed to form a rectangular space therein, the washing and drying chamber 500 is installed so as to communicate with the washing chamber 300 after the washing chamber 300, the washing and drying chamber 500 The first opening and closing door D1 is installed between the washing chamber 300 and the washing chamber 300. In addition, second and third opening and closing doors D2 and D3 are respectively installed in the washing chamber 300 and the washing and drying chamber 500 so as to face the first opening and closing door D1.

The cleaning and drying injection pipe 510 installed in the cleaning and drying chamber 500 may include a first injection pipe P1 installed on the upper and lower surfaces and both sides, and the injection liquid injected from the first injection pipe P1. It consists of a second injection pipe (P2) is sprayed with the injection liquid to form a blocking film so as not to be sprayed to the outside, the second injection pipe (P2) are respectively installed in the vertical direction on both sides.

The plurality of injection nozzles N coupled to the cleaning injection pipe 310 and the cleaning and drying injection pipe 510 are combined so that the angle of injection is freely adjustable.

Inside the washing liquid tank 400 and the washing liquid tank 600, a filter 900 for filtering the liquid introduced by injection is respectively mounted.

Hereinafter, the operation and effect of the automatic component washer of the present invention will be described.

The parts automatic washing machine of the present invention is machined parts, which are to be washed, are first mounted on the pallet 100, and the pallets 100 on which the parts are seated are transported by the feed lift 210 of the waiting room 200. 800) On board the ship. Subsequently, the first and second opening and closing doors D1 and D2 of the washing chamber 300 are opened, and the pallet 100 on which the parts are seated is transferred to the washing chamber 300 by the conveying conveyor 800. The exact position is determined by the dog DOG installed in the positioning hole 101 of the pallet 100 and the conveying conveyor 800. When the pallet 100 is positioned in the correct position, the first and second opening / closing doors D1 and D2 are closed, and then the washing liquid filled in the washing liquid tank 400 by the operation of the first high pressure pump 410 is washed. Through the injection pipe 310 and the injection nozzle (N) is sprayed on the parts to be cleaned on the pallet 100 to remove the cutting oil and foreign matter on the parts. The cleaning spray pipe 310 is separated into a first spray pipe (P1) and the second spray pipe (P2), the cleaning liquid sprayed from the first spray pipe (P1) is sprayed to the water to be washed and the second spray pipe ( The washing liquid sprayed from P2) forms a blocking film to block the washing liquid sprayed from the first spray pipe P1 from flowing into the washing and drying chamber 500. The first injection pipe (P1) is not only installed on the upper and lower surfaces and both sides, the injection angle of the injection nozzle (N) is sprayed while moving freely and evenly sprayed to the object to be cleaned.

After the washing of the object to be washed in the washing chamber 300 is finished, the first and third opening and closing doors D1 and D3 of the washing and drying chamber 500 are opened, and the parts washed by the transport conveyor 800 are seated. When the pallet 100 is transferred to the washing and drying chamber 500 and positioned in the correct position, the first and third opening and closing doors D1 and D3 are closed. Subsequently, the cleaning liquid filled in the cleaning liquid tank 600 by the operation of the second high pressure pump 610 is a component to be cleaned on the pallet 100 through the cleaning and drying injection pipe 510 and the injection nozzle N. It is sprayed to clean the part. After the set time has elapsed, the cleaning liquid is stopped and the high-pressure air is sprayed on the parts to be cleaned through the cleaning and drying injection pipe 510 and the injection nozzles N to dry the cleaning liquid on the cleansing object. After the cleaning and drying operations are completed, the first and third opening and closing doors D1 and D3 are opened, and the pallet 100 on which the dried parts are seated by the transport conveyor 800 is transferred to the discharge chamber 700. Seated on the discharge lift 710 is discharged to the outside.

When the washing liquid and the washing liquid sprayed from the washing liquid tank 400 and the washing liquid tank 600 are heated and sprayed in a high temperature state, the working process time can be shortened.

The first and second high pressure pumps 410 and 610 of the first and second high pressure pumps 410 and 610 are removed by removing the foreign matter mixed with the washing liquid and the washing liquid injected by the filter 900 installed in the washing liquid tank 400 and the washing liquid tank 600. To prevent clogging.

Meanwhile, instead of the pallet 100, a basket may be manufactured and used, and an exhaust fan may be installed in the upper part for the recovery of the liquid injected at a high pressure in the washing chamber 300 and the washing and drying chamber 500, and by the fan. Recovering the sucked liquid to each tank through a separate pipe can prevent the loss of the liquid.

In the present invention, since the continuous process is automatically made to the parts to be cleaned, not only the washing operation time is shortened, but also the parts are washed and dried on an even basis, thereby improving the degree of washing and drying of the parts.

According to the present invention, since the work of cleaning the parts to be washed is performed in the washing room 300 and the washing and drying room 500, various liquids do not leak out to keep the work space clean.

As described above, the parts automatic washing machine according to the present invention is not only made of the parts to be cleaned by a continuous process, but also washes and drys the parts evenly, thereby reducing the overall cleaning work time and improving the degree of cleaning and drying of the parts. It can improve the work productivity, increase the reliability of the product when assembling, and also keep the working space clean, thereby increasing the work efficiency.

Claims (3)

The cleaning material waiting room equipped with an input lift for waiting for the material to be seated on the pallet while moving the pallet on which the object to be cleaned is placed up and down, and the cleaning powder having a plurality of spray nozzles combined therein. A washing room installed with a private pipe and installed to communicate with the waiting room for washing, a washing liquid tank filled with the washing liquid and communicating with the washing spray pipe, and a washing liquid filled with the washing liquid tank so as to communicate with the washing liquid tank are sprayed. A first high pressure pump pressurized to be injected through the nozzle, a washing and drying spray pipe having a plurality of spray nozzles installed therein, and a washing and drying chamber installed at a side thereof so as to communicate with the washing chamber, and a cleaning liquid therein. A washing liquid tank filled with the washing liquid tank and communicating with the washing and drying spray pipe, and installed to communicate with the washing liquid tank A second high-pressure pump for pressurizing the cleaning liquid and air filled in the semen tank to be injected through the injection nozzle; a discharge material discharge chamber equipped with a discharge lift for moving the pallet on which the object to be cleaned is placed up and down; It comprises a transfer conveyor installed to connect the waiting room and the discharge chamber through the chamber and the washing and drying chamber to move the pallet, and opening and closing doors respectively installed in the washing chamber and the washing and drying chamber to open and close the washing chamber and the washing and drying chamber. Automated parts washing machine characterized in that. The method of claim 1, wherein the cleaning injection pipe and the cleaning and drying injection pipe to form a blocking film so that the first injection pipe to be sprayed to the object to be cleaned, and the injection liquid injected from the first injection pipe is not sprayed to the outside Component cleaning machine, characterized in that the injection is made of a second injection pipe to be injected. According to claim 1, wherein the washing liquid tank and the inside of the washing liquid tank, the automatic component washing machine, characterized in that provided with a filter for filtering the liquid introduced by the injection.