KR200428189Y1 - An apparatus for washing oil off formed material - Google Patents

An apparatus for washing oil off formed material Download PDF

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Publication number
KR200428189Y1
KR200428189Y1 KR2020060019665U KR20060019665U KR200428189Y1 KR 200428189 Y1 KR200428189 Y1 KR 200428189Y1 KR 2020060019665 U KR2020060019665 U KR 2020060019665U KR 20060019665 U KR20060019665 U KR 20060019665U KR 200428189 Y1 KR200428189 Y1 KR 200428189Y1
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South Korea
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washing liquid
washing
oil
air
chain conveyor
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KR2020060019665U
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Korean (ko)
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김병석
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삼풍공업주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • B08B5/023Cleaning travelling work

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Abstract

본 고안은 오일 세척장치에 관한 것으로, 보다 상세하게는 프레스 성형시에 철판의 표면에 도포된 드로잉유를 성형후 제거하기 위한 장치로서, 체인컨베이어에 성형품이 이송되면서 고압의 세척액과 공기의 분사에 의해 완전 제거되는 구성을 가짐으로써, 생산성이 향상되는 오일 세척장치에 관한 것이다.The present invention relates to an oil washing apparatus, and more particularly, to an apparatus for removing and removing a drawing oil applied to the surface of an iron plate during press molding, and to the injection of a high pressure washing liquid and air while a molded product is transferred to a chain conveyor. By having a configuration that is completely removed by the present invention, the present invention relates to an oil washing apparatus in which productivity is improved.

본 고안에 따르면, 세척액히터와 세척액필터가 설치된 세척액탱크; 세척액탱크의 상부에서 궤도운행되는 체인컨베이어; 체인컨베이어의 상하부에 설치되고, 세척액탱크의 필터링된 세척액을 고압분사하는 세척액분사노즐; 세척액분사노즐의 후방의 체인컨베이어의 상하부에 설치되고, 공기를 고압분사하는 공기분사노즐;을 포함하여 구성된 오일 세척장치가 제공된다.According to the present invention, the washing liquid tank and washing liquid filter is installed washing tank; A chain conveyor orbiting the upper portion of the washing liquid tank; Washing liquid spray nozzles which are installed in the upper and lower parts of the chain conveyor, for spraying the high pressure spraying the filtered washing liquid of the washing liquid tank; It is provided with an oil cleaning device comprising a; air spray nozzles which are installed in the upper and lower portions of the chain conveyor behind the washing liquid spray nozzle, and sprays the high pressure spray of air.

프레스, 드로잉유, 오일, 세척 Press, drawing oil, oil, washing

Description

오일 세척장치{An apparatus for washing oil off formed material}An apparatus for washing oil off formed material}

도 1은 본 고안의 전체 사시도1 is an overall perspective view of the present invention

도 2는 본 고안의 정면도2 is a front view of the present invention

도 3은 본 고안의 평면도3 is a plan view of the present invention

도 4는 본 고안의 단면도4 is a cross-sectional view of the present invention

※ 도면의 주요 부분에 대한 부호의 설명※ Explanation of codes for main parts of drawing

1 : 세척액히터 2 : 세척액필터1: washing liquid heater 2: washing liquid filter

3 : 세척액탱크 4 : 체인컨베이어3: washing liquid tank 4: chain conveyor

5 : 세척액분사노즐 6 : 공기분사노즐5: washing liquid spray nozzle 6: air spray nozzle

7 : 구동모터 8 : 체인축7: drive motor 8: chain shaft

9 : 체인스프로켓 10 : 체인9: chain sprocket 10: chain

11 : 성형체 12 : 세척액펌프11: molded body 12: washing liquid pump

13 : 세척액탱크덮개 14 : 수위센서13: cleaning liquid tank cover 14: water level sensor

15 : 수증기포집장치 16 : 찌꺼기제거장치15: vapor collecting device 16: debris removing device

17 : 공기히터17: air heater

본 고안은 오일 세척장치에 관한 것으로, 보다 상세하게는 프레스 성형시에 철판의 표면에 도포된 드로잉유를 성형후 제거하기 위한 장치로서, 체인컨베이어에 성형품이 이송되면서 고압의 세척액과 공기의 분사에 의해 완전 제거되는 구성을 가짐으로써, 생산성이 향상되는 오일 세척장치에 관한 것이다.The present invention relates to an oil washing apparatus, and more particularly, to an apparatus for removing and removing a drawing oil applied to the surface of an iron plate during press molding, and to the injection of a high pressure washing liquid and air while a molded product is transferred to a chain conveyor. By having a configuration that is completely removed by the present invention, the present invention relates to an oil washing apparatus in which productivity is improved.

철판을 프레스로 일정 형상으로 성형하고자 하는 경우에 금형과 철판의 마찰에 의한 철판의 찢어짐과 터짐 등을 방지하기 위하여 철판의 표면에 드로잉유(drawing oil)를 도포하고 있다. 그리고 성형후에는 도포된 드로잉유를 깨끗하게 제거하여 이후 표면처리와 용접 및 도장 등의 작업에 장애가 없도록 하고 있다.When the steel sheet is to be formed into a predetermined shape by pressing, drawing oil is applied to the surface of the iron plate to prevent tearing and bursting of the iron plate due to friction between the mold and the iron plate. After molding, the applied drawing oil is removed cleanly so that there are no obstacles in the surface treatment, welding and painting.

상기와 같이 성형후 성형품에서 드로잉유를 제거하기 위하여 종래의 경우는 다수의 작업자가 걸레 등을 이용하여 수작업으로 닦아 내거나, 세척액이 담긴 탱크에 성형품을 일정시간 담구어 두는 방법을 행하였다.As described above, in order to remove the drawing oil from the molded article after molding as described above, a plurality of workers wiped by hand using a rag or the like, or soaked the molded article in a tank containing a cleaning solution for a predetermined time.

그러나 상기의 딥핑방법에 의한 드로잉유의 제거는 보통 30~40분 소요되므로 오랜 시간에 의한 작업성의 저하와, 세척액이 담긴 세척탕이 일정 규모를 가지고 이에 성형품을 이송시키는 호이스트 등의 장비 설치로 인하여 많은 특정 공간을 설정하여야 하고, 이에 의해 공간의 활용도가 낮아지는 문제점과 즉시 생산투입에 문제가 있으며, 성형품의 형상에 의해 기포가 그 내부에 잔존하는 경우 드로잉유가 완전하게 제거되지 않는 문제점이 있다.However, the removal of the drawing oil by the dipping method usually takes 30-40 minutes, so the workability due to a long time and the installation of the washing bath containing the cleaning liquid has a certain scale and the installation of a hoist, etc., to transfer the molded product. It is necessary to set a specific space, whereby the utilization of the space is lowered and there is a problem in the production input immediately, there is a problem that the drawing oil is not completely removed when bubbles remain inside by the shape of the molded article.

본 고안의 목적은 상기와 같은 종래의 문제점을 해소하기 위하여, 적은 공간에 설치가 가능하고, 작업에 따른 이동 설치가 용이하며, 작업성과 세척력의 향상을 가져오는 자동화 장치의 제공에 있다. 즉, 성형품이 체인컨베이어에 실려 연속 이송되고, 이송되는 성형품의 상하부에서 드로잉유를 제거하는 세척액이 분사되고, 이후 다시 고압의 공기를 분사하여 완전하게 드로잉유를 제거하는 오일 제거장치를 제공함에 목적이 있다.An object of the present invention is to provide an automated device that can be installed in a small space, easy to install according to the work, to improve the workability and washing power in order to solve the conventional problems as described above. That is, the molded product is carried in a chain conveyor and continuously transported, and the cleaning liquid for removing the drawing oil is injected from the upper and lower parts of the molded product to be transported, and then to provide an oil removing device for completely removing the drawing oil by spraying high-pressure air again. There is this.

이하 본 고안의 구성 및 작용을 첨부 도면에 의하여 상세히 설명하면 다음과 같다.Hereinafter, the configuration and operation of the present invention will be described in detail with reference to the accompanying drawings.

본 고안에 의한 오일 세척장치는 세척액히터(1)와 세척액필터(2)가 설치된 세척액탱크(3); 세척액탱크(3)의 상부에서 궤도운행되는 체인컨베이어(4); 체인컨베이어(4)의 상하부에 설치되고, 세척액탱크(3)의 필터링된 세척액을 고압분사하는 세척액분사노즐(5); 세척액분사노즐(5)의 후방의 체인컨베이어(4)의 상하부에 설치되고, 공기를 고압분사하는 공기분사노즐(6);을 포함하여 구성됨을 특징으로 한다.Oil washing apparatus according to the present invention is a washing liquid tank (3) is provided with a washing liquid heater (1) and washing liquid filter (2); Chain conveyor (4) orbiting in the upper portion of the washing liquid tank (3); Washing liquid spray nozzles 5 installed at upper and lower portions of the chain conveyor 4 and spraying the high pressure spraying of the filtered washing liquid of the washing liquid tank 3; And an air spray nozzle 6 installed above and below the chain conveyor 4 at the rear of the washing liquid spray nozzle 5 to spray high pressure air.

상기의 체인컨베이어(4)는 구동모터(7)에 의해 구동되는 체인축(8)이 일정간격 이격되어 나란히 설치되고, 각각의 체인축에는 다수개의 체인스프로켓(9)이 등간격으로 동일하게 설치되며, 체인스프로켓(9)에 체인(10)이 체결되어 다수개의 체 인열을 형성된 구조이다. 체인(10)끼리의 간격은 상부에 성형체(11)가 올려져 이송되는 적절한 크기이다.The chain conveyor (4) is installed side by side at a constant interval, the chain shaft 8 driven by the drive motor (7), a plurality of chain sprocket (9) is equally spaced at each chain shaft The chain 10 is fastened to the chain sprocket 9 to form a plurality of chain heat. The spacing between the chains 10 is an appropriate size to which the molded body 11 is placed and transported on top.

상기의 세척액분사노즐(5)은 관로에 접속되어 있고, 관로는 세척액탱크(3)의 내부에 설치된 세척액필터(2)와 연결되며, 관로에는 세척액펌프(12)가 설치되어 세척액을 고압으로 세척액분사노즐(5)로 송출시킨다.The washing liquid spray nozzle 5 is connected to the conduit, the conduit is connected to the washing liquid filter 2 installed in the washing liquid tank 3, the washing liquid pump 12 is installed in the conduit to wash liquid at high pressure It is sent to the injection nozzle 5.

상기의 세척액탱크(3)에는 세척액탱크덮개(13)가 상부 일측에 설치되어 밀폐시키고, 개폐가 가능하도록 하여 세제와 물을 보충할 수 있게 함과 동시에 세척액을 50~60℃의 온도로 유지시킨다. 그리고 세척액탱크(3)에는 수위센서(14)가 설치되어 내부 세척액의 잔량을 확인하여 보충할 수 있게 되어 있다.The washing liquid tank (3) is provided with a washing liquid tank cover (13) on the upper side of the washing liquid to close and open, so that the detergent and water can be replenished and at the same time maintain the washing liquid at a temperature of 50 ~ 60 ℃ . And the water level sensor 14 is installed in the washing liquid tank (3) to check and replenish the remaining amount of the inner washing liquid.

상기의 체인컨베이어(4)의 상부에는 수증기포집장치(15)가 설치되어, 세척액의 분사에 의해 생성된 수증기를 흡입하여 배출시키는 구조를 가진다.The steam collecting device 15 is installed at the upper portion of the chain conveyor 4, and has a structure to suck and discharge the steam generated by the injection of the washing liquid.

이와 같은 구조를 가진 본 고안은 프레스에서 성형된 성형체(11)가 체인컨베이어(4)에 의해 이송되면서 드로잉유를 씻어내게 된다. 즉, 도 2에 도시된 바와 같이 좌측의 체인(10)의 상부에 성형체(11)를 올려 놓으면, 체인(10)의 구동에 의하여 우측으로 이송된다. 체인(10)은 다수개가 일정 간격으로 설치되어 있어 성형체(11)가 안정되게 놓이게 된다. 그리고 체인(10)은 일정간격으로 이격되게 설치됨으로서 상하부에서 세척액이나 공기를 분사할 경우 직접적으로 성형체(11)에 작용할 수 있게 된다.The present invention having such a structure washes the drawing oil while the molded body 11 formed in the press is transferred by the chain conveyor 4. That is, as shown in FIG. 2, when the molded body 11 is placed on the upper side of the chain 10 on the left side, the molded body 11 is transferred to the right side by the driving of the chain 10. A plurality of chains 10 are installed at regular intervals so that the molded body 11 is stably placed. In addition, the chain 10 is installed to be spaced apart at regular intervals so that when the washing liquid or air is injected from the upper and lower parts, it is possible to directly act on the molded body (11).

성형체(11)가 일정 부분을 지나는 부분에는 세척액분사노즐(5)이 성형체(11)의 상하부에 설치되어 있다. 따라서 성형체(11)가 지나는 동안 세척액이 고압분사 되어 성형체(11)의 상하 표면에 도포된 드로잉유는 제거된다.The washing liquid spray nozzle 5 is provided in the upper and lower parts of the molded object 11 in the part through which the molded object 11 passes a predetermined part. Therefore, the washing liquid is sprayed at high pressure while the molded body 11 passes, and the drawing oil applied to the upper and lower surfaces of the molded body 11 is removed.

세척액은 세척액탱크(3)에 저장되고, 세척액히터(1)에 의해 일정 온도를 유지하고 있으며, 일정한 온도에 의해 세척력이 향상된다. 세척액히터(1)는 세척액을 50~60℃로 가열하는 장치이다.The washing liquid is stored in the washing liquid tank 3, and the washing liquid is maintained at a constant temperature by the washing liquid heater 1, and the washing power is improved by the constant temperature. Washing liquid heater (1) is a device for heating the washing liquid to 50 ~ 60 ℃.

가온된 세척액은 세척액펌프(12)에 의해 세척액분사노즐(5)로 송출된다. 잉렇게 송출된 세척액은 성형체(11)의 상하부에서 분사됨으로써, 성형체(11)가 어떠한 형상으로 되어 있더라도 구석에까지 세척액이 분사되어 세척이 용이하고 확실하게 된다.The heated washing liquid is sent to the washing liquid spray nozzle 5 by the washing liquid pump 12. Since the washing liquid thus sent out is sprayed on the upper and lower portions of the molded body 11, even if the molded body 11 is in any shape, the washing liquid is sprayed to the corner, so that washing is easy and reliable.

세척액과 드로잉유는 아래로 낙하하여 세척액탱크(3)에 회수된다. 따라서 본 고안은 드로잉유가 포함된 세척액을 흡입하여 세척액필터(2)에서 드로잉유를 필터링하여 깨끗한 세척액만을 분사하고, 세척액필터(2)는 필요시에 교체되어 사용된다.The washing liquid and the drawing oil fall down and are collected in the washing liquid tank 3. Therefore, the present invention inhales the washing liquid containing the drawing oil to filter the drawing oil in the washing liquid filter 2 to spray only the clean washing liquid, and the washing liquid filter 2 is used when necessary.

그리고 본 고안은 도 3에 도시된 바와 같이 찌꺼기제거장치(16)가 설치되어, 프레스시에 유입되거나 발생된 이물질과, 드로잉유를 재차 제거하게 된다. 찌꺼기제거장치(16)는 필터 또는 흡착포 등이 롤러에 권취되고, 하부가 세척액에 잠겨서 무한궤도운동 하면서 이물질등을 제거하게 된다.And the present invention is installed with the debris removal device 16 as shown in Figure 3, to remove the foreign matter and drawing oil introduced or generated at the time of pressing again. The debris removal device 16 removes foreign substances, etc. while the filter or the adsorption cloth is wound on the roller, and the lower part is immersed in the cleaning liquid and moves in an endless track.

세척액으로 드로잉유가 제거된 성형체(11)는 체인(10)에 의해 계속 이송되어 일정 지점에서 공기에 의해 남겨진 드로잉유와 세척액이 제거되어 완전 건조된다. 즉 체인(10)의 상하부에 공기분사노즐(6)이 설치되어 이의 사이로 성형체(11)가 지나가게 된다. 따라서 고압의 공기가 성형체(11)의 상하부에서 분사되어 제거되지 않은 드로잉유와 세척액을 제거하여 건조시키게 된다. 그리고, 공기분사노즐(6)의 전방에는 유입되는 공기를 가열하는 공기히터(17)가 설치되어 고온으로 가열된 공기가 공기분사노즐(6)로 분사됨으로써 성형체(11)의 건조를 향상시킬 수도 있다.The molded body 11 from which the drawing oil has been removed by the washing liquid is continuously transferred by the chain 10 to remove the drawing oil and the washing liquid left by the air at a certain point, thereby completely drying. That is, the air injection nozzle 6 is installed in the upper and lower parts of the chain 10 so that the molded body 11 passes between them. Therefore, the high-pressure air is sprayed on the upper and lower parts of the molded body 11 to remove the drawing oil and the washing liquid that are not removed, and to dry. In addition, an air heater 17 for heating the air introduced therein is installed in front of the air spray nozzle 6 so that air heated at a high temperature is injected into the air spray nozzle 6 to improve drying of the molded body 11. have.

건조된 성형체(11)는 체인에 의해 계속이송되어 취출되고, 체인(10)의 입구측에는 계속 성형체(11)가 얹혀져 이송되므로 연속적인 작업이 행해진다.The dried molded body 11 is continuously transported and taken out by the chain, and the continuous molded body 11 is placed and transported on the inlet side of the chain 10 so that continuous work is performed.

그리고 세척액을 고압으로 분사하고, 고압공기를 분사하기 때문에, 수증기 또는 미세 물방울이 일어나게 되는데, 이를 포집하여 제거하기 위하여 상부에 수증기포집장치(15)가 설치된다. 수증기포집장치(15)는 흡입하는 구조를 가진 것이고, 출구는 파이프로 연결되어 적절한 배출측에 연결되면 된다. 그리고 수증기 등의 흡입을 위하여 세척액분사노즐(5)과 공기분사노즐(6)이 설치된 공간부를 밀폐시킬 수 있고, 성형체(11)의 출입을 가능하도록 플렉시블한 커튼 등이 설치될 수도 있다.And because the washing liquid is injected at high pressure, and the high pressure air is injected, water vapor or fine water droplets are generated, in order to collect and remove it, a steam collecting device 15 is installed at the top. The water vapor collecting device 15 has a suction structure, and the outlet may be connected to an appropriate discharge side by a pipe. In addition, a space for installing the washing liquid spray nozzle 5 and the air spray nozzle 6 may be sealed for suction of steam or the like, and a flexible curtain or the like may be installed to allow the molded body 11 to enter and exit.

이와 같이 본 고안은 체인컨베이어(4)에 의하여 다수개의 성형체(11)를 연속 이송시키면서, 성형체(11)의 상하부에서 각각 세척액과 공기를 분사함으로써, 성형체(11)의 복잡한 형상이라도 드로잉유를 깨끗하게 제거할 수 있고, 인력에 의한 노동력을 절감할 수 있으며, 평균 개당 3~5초만에 세척이 완료되어 작업성이 향상되고, 작업공간이 절약되며, 분사에 의한 세척이라서 어떠한 형상도 가능하므로 성형체(11)가 조립된 상태에서도 세척할 수 있게 된다.As such, the present invention continuously transfers a plurality of molded bodies 11 by the chain conveyor 4, and sprays the washing liquid and air from the upper and lower parts of the molded body 11, so that the drawing oil is clean even in the complicated shape of the molded body 11. It can be removed, reduce labor by manpower, and the work is improved in 3 ~ 5 seconds per average, improving workability, saving working space, and cleaning by spraying, so any shape can be used. 11) can be cleaned even when assembled.

Claims (3)

세척액히터(1)와 세척액필터(2)가 설치된 세척액탱크(3); 세척액탱크(3)의 상부에서 궤도운행되는 체인컨베이어(4); 체인컨베이어(4)의 상하부에 설치되고, 세척액탱크(3)의 필터링된 세척액을 고압분사하는 세척액분사노즐(5); 세척액분사노즐(5)의 후방의 체인컨베이어(4)의 상하부에 설치되고, 공기를 고압분사하는 공기분사노즐(6);을 포함하여 구성됨을 특징으로 하는 오일 세척장치.Washing liquid tank (3) provided with washing liquid heater (1) and washing liquid filter (2); Chain conveyor (4) orbiting in the upper portion of the washing liquid tank (3); Washing liquid spray nozzles 5 installed at upper and lower portions of the chain conveyor 4 and spraying the high pressure spraying of the filtered washing liquid of the washing liquid tank 3; And an air spray nozzle (6) installed at upper and lower portions of the chain conveyor (4) behind the washing liquid spray nozzle (5), for spraying high pressure spray of air. 제 1항에 있어서, 체인컨베이어(4)의 상부에 수증기포집장치(15)가 설치된 오일 세척장치.The oil washing apparatus according to claim 1, wherein a water vapor collecting device (15) is installed on an upper portion of the chain conveyor (4). 제 1항에 있어서, 공기분사노즐(6)의 전방에 공기히터(17)가 설치되어 고온으로 가열된 공기가 분사되는 오일 세척장치.2. An oil washing apparatus according to claim 1, wherein an air heater (17) is installed in front of the air spray nozzle (6) to inject air heated to a high temperature.
KR2020060019665U 2006-07-21 2006-07-21 An apparatus for washing oil off formed material KR200428189Y1 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101531653B1 (en) * 2013-07-16 2015-06-25 제이케이엔지니어링주식회사 Tunnel Type Cleaning Apparatus for Container
CN107457212A (en) * 2017-08-09 2017-12-12 浙江省送变电工程公司 Continuous Chilly washing machines with circulating water device
CN107866415A (en) * 2017-12-21 2018-04-03 上海芯湃电子科技有限公司 Carrier band destatics cleaning device
KR101957229B1 (en) * 2017-12-27 2019-03-12 주식회사 삼보케미칼 A apparatus for air cleaning the receptacle
KR20210066070A (en) * 2019-11-27 2021-06-07 대신강업(주) Apparatus for cleaning conveyor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101531653B1 (en) * 2013-07-16 2015-06-25 제이케이엔지니어링주식회사 Tunnel Type Cleaning Apparatus for Container
CN107457212A (en) * 2017-08-09 2017-12-12 浙江省送变电工程公司 Continuous Chilly washing machines with circulating water device
CN107866415A (en) * 2017-12-21 2018-04-03 上海芯湃电子科技有限公司 Carrier band destatics cleaning device
KR101957229B1 (en) * 2017-12-27 2019-03-12 주식회사 삼보케미칼 A apparatus for air cleaning the receptacle
KR20210066070A (en) * 2019-11-27 2021-06-07 대신강업(주) Apparatus for cleaning conveyor
KR102310918B1 (en) * 2019-11-27 2021-10-12 대신강업(주) Apparatus for cleaning conveyor

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