CN212264097U

CN212264097U - Automatic cleaning, dewatering and drying system for turnover box baking tray

Info

Publication number: CN212264097U
Application number: CN202020372993.6U
Authority: CN
Inventors: 张亚军
Original assignee: Shanghai Liangnai Machinery Co ltd
Current assignee: Shanghai Liangnai Machinery Co ltd
Priority date: 2020-03-23
Filing date: 2020-03-23
Publication date: 2021-01-01
Anticipated expiration: 2030-03-23

Abstract

The utility model discloses a turnover case overware self-cleaning drying system that anhydrates, the power distribution box comprises a box body, the entrance point, the exit end, the overware, the delivery track, first washing district, the second washs the district, the drop communicating pipe, the clear water filter tube, water removal system and conveying motor all set up in the box, the entrance point is in box left side tip, the exit end is in box right side tip, the overware is placed on the delivery track, the delivery track runs through first washing district, the second washs district and water removal system, conveying motor and delivery track connection, the first district and the second washing district of drop communicating pipe intercommunication, water removal filter tube washs the district with first washing district and second respectively and is connected, water removal system and second washing district are connected. Above-mentioned technical scheme's turnover case overware self-cleaning drying system that anhydrates has solved nonstandard washing, incompatible difficult problem, high strength labour problem.

Description

Automatic cleaning, dewatering and drying system for turnover box baking tray

Technical Field

The utility model relates to a turnover case overware washs production line technical field, in particular to turnover case overware self-cleaning drying system that anhydrates.

Background

The existing turnover box baking tray cleaning production line usually adopts high-pressure injection to remove dirt, solves the problem of sanitation and hygiene in storage and transportation of turnover box baking trays in industrial production, and ensures sanitation and hygiene when the turnover box baking trays are reused.

When the turnover box baking tray is cleaned, the turnover box baking tray is cleaned through two cleaning areas, the water recycling is involved, the improvement of the circulating water quality is related to the cleaning cleanliness, the two cleaning areas are communicated through a parallel communicating pipe, the problem of liquid level balance of partial water tanks is solved, the problem of water leakage from the water tank of the second area to the water tank of the first area is solved through the power difference of a motor, but due to a through type operation mode, water in the first cleaning section can be brought into the second cleaning section, new water is continuously supplemented into the first cleaning water tank, and a large amount of filtered water in the second cleaning section is lost from an overflow port, so that the waste of water resources is caused; meanwhile, the baking trays with different heights and sizes of turnover boxes cannot be compatible on the same equipment when being cleaned, and even the equipment can be damaged, so that the production benefit is influenced, and the capital cost and the labor cost are increased; the height difference not only influences the cleaning of the cleaning objects, but also causes the cleaning objects to deviate from the track due to water pressure and wind pressure, so that a box and a chuck are clamped, the cleaning objects are damaged, the internal mechanical structure of the equipment is damaged in severe cases, a conveying chain is derailed and stretch broken, and a large shaft is bent and scrapped; moreover, the drying problem of drying after wasing can directly influence the storage and use, and the high stroke of air knife angle is not unified with the washing thing, and the difference of fan pattern power also causes the not perfect of effect of drying.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems, the utility model provides an automatic cleaning, dewatering and drying system for turnover box baking trays, wherein the cleaning, dewatering and drying process belongs to a through type, and the baking system is put in an inlet and taken out from an outlet; the cleaning part adopts high-temperature high-pressure dead-angle-free spraying, so that dirt and oil stains are strongly removed, and the problems of non-standard cleaning, incompatibility and high-strength labor force are solved.

The utility model relates to an automatic cleaning, dewatering and drying system for turnover box baking trays, which comprises a box body, an inlet end, an outlet end, the baking trays, a conveying track, a first cleaning area, a second cleaning area, a fall communicating pipe, a clear water filtering pipe, a dewatering system and a conveying motor, the baking tray, the conveying track, the first cleaning area, the second cleaning area, the fall communicating pipe, the clear water filtering pipe, the water removing system and the conveying motor are all arranged in the box body, the inlet end is positioned at the left end of the box body, the outlet end is positioned at the right end of the box body, the baking tray is placed on the conveying track, the conveying track penetrates through the first cleaning area, the second cleaning area and the dewatering system, the conveying motor is connected with the conveying track, the drop communicating pipe is communicated with the first cleaning area and the second cleaning area, the clear water filter pipe is respectively connected with the first cleaning area and the second cleaning area, and the dewatering system is connected with the second cleaning area.

In the above scheme, first washing district is including prewashing pump, first water tank and first nozzle, the prewashing pump is connected with first water tank, the prewashing pump is connected with first nozzle.

In the above scheme, first washing district still includes first filter residue basket, first suction inlet and first overflow mouth, first filter residue basket sets up at the top of first water tank and is in the below of first nozzle, first suction inlet intercommunication first water tank and prewashing pump, first overflow mouth sets up on first water tank.

In the above scheme, the second washs the district including this washing pump, second water tank and second nozzle, this washing pump is connected with the second water tank, this washing pump is connected with the second nozzle.

In the above scheme, the second cleaning area further comprises a second filter residue basket, a second suction inlet and a second overflow port, the second filter residue basket is arranged at the top of the second water tank and below the second nozzle, the second suction inlet is communicated with the second water tank and the cleaning pump, and the second overflow port is arranged on the second water tank.

In the above scheme, the dewatering system includes a high-pressure centrifugal fan, a dewatering air knife box and a dewatering motor, the dewatering motor is respectively connected with the high-pressure centrifugal fan and the dewatering air knife box, the dewatering air knife box is connected with the high-pressure centrifugal fan, and the dewatering air knife box is arranged at a position close to the outlet end.

Among the above-mentioned scheme, still include that the formula of sinking keeps off rail, shelves pole, elasticity press chain, protection casing, control box and gas vent, the formula of sinking keeps off the rail setting and leans on the both sides of box at delivery track, a shelves pole setting is kept off between the rail at delivery track and formula of sinking, elasticity is pressed the chain setting and is being close to the box top and hang down naturally, the protection casing is installed in the position that is close to the entrance point, the gas vent sets up at the box top, the control box is connected with delivery motor and dewatering motor respectively.

In the above aspect, the first nozzle is disposed on a pipe in the tank in a 65-degree sector, and the first nozzle is communicated with the prewash pump through the pipe.

In the above aspect, the second nozzle is disposed on a pipe in the tank in a 65-degree sector, and the second nozzle is communicated with the wash pump through the pipe.

The utility model has the advantages and the beneficial effects that: the utility model provides an automatic cleaning, dewatering and drying system for turnover box baking trays, wherein the cleaning, dewatering and drying process belongs to a through type, and the baking is carried out at the inlet end and the baking is carried out at the outlet end; the cleaning part adopts high-temperature high-pressure dead-angle-free spraying, so that dirt and oil stains are strongly removed, and the problems of no standard cleaning, incompatibility and high-strength labor force are solved; the problem that the cleaning objects with different heights cannot be used in the same equipment is solved, the passing rate is high, the water quality of the cleaning water tank is improved, the water is saved, and the time and the labor are saved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a top view of fig. 1.

Fig. 3 is a left side view of fig. 1.

In the figure: 1. box body 2, inlet end 3, outlet end 4 and conveying track

5. A first cleaning area 51, a pre-cleaning pump 52, a first water tank 53, a first nozzle

54. A first strainer basket 55, a first suction port 56, a first overflow port 6, a second wash zone

61. The washing pump 62, the second water tank 63, the second nozzle 64 and the second filter residue basket

65. A second suction inlet 66, a second overflow outlet 7, a fall communicating pipe 8 and a clean water filtering pipe

9. Conveying motor 10, high-pressure centrifugal fan 11, dewatering air knife box 12 and dewatering motor

13. Sinking type stop rail 14, stop rod 15, elastic pressing chain 16, protective cover 17 and control box

18. Exhaust port

Detailed Description

The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

As shown in fig. 1-3, the utility model relates to an automatic cleaning, dewatering and drying system for turnover box baking tray, comprising a box body 1, an inlet end 2, an outlet end 3, a baking tray, a conveying track 4, a first cleaning area 5, a second cleaning area 6, a fall communicating pipe 7, a clean water filtering pipe 8, a dewatering system and a conveying motor 9, wherein the baking tray, the conveying track 4, the first cleaning area 5, the second cleaning area 6, the fall communicating pipe 7, the clean water filtering pipe 8, the dewatering system and the conveying motor 9 are all arranged in the box body 1, the inlet end 2 is arranged at the left end of the box body 1, the outlet end 3 is arranged at the right end of the box body 1, the baking tray is arranged on the conveying track 4, the conveying track 4 passes through the first cleaning area 5, the second cleaning area 6 and the dewatering system 7, the conveying motor 9 is connected with the conveying track 4, the fall 7 communicates the first cleaning area 5 and the second cleaning area, clear water filter tube 8 is connected with first cleaning zone 5 and second cleaning zone 6 respectively, and clear water filters mainly through the rinsing process once more after the circulating water washs, in time mends water to the water tank through clear water filter tube 8, improves quality of water, removes water tank water greasy dirt, and the system of removing water is connected with second cleaning zone 6.

The first cleaning area 5 comprises a prewashing pump 51, a first water tank 52, a first nozzle 53, a first filter residue basket 54, a first suction port 55 and a first overflow port 56, the prewashing pump 51 is connected with the first water tank 52, the prewashing pump 51 is connected with the first nozzle 53, the first nozzle 53 is arranged on a pipe in the box body 1 in a 65-degree sector, the spraying sector opened by the first nozzle 53 during cleaning reaches each cleaning part and can effectively clean a turnover box baking tray, the first nozzle 53 is communicated with the prewashing pump 51 through a pipe, the first filter residue basket 54 is arranged at the top of the first water tank 52 and is positioned below the first nozzle 53, the first suction port 55 is communicated with the first water tank 52 and the prewashing pump 51, and the first overflow port 56 is arranged on the first water tank 52.

The working principle of the first cleaning area is as follows: the turnover box baking tray is conveyed to the first cleaning area 5 through the conveying rail 4, the prewashing pump 51 starts to work, the first nozzle 53 sprays high-pressure water to clean the baking tray, dirt and grease are removed strongly, the cleaned water falls through the first residue filtering net basket 54 for filtering, the filtered water enters the first water tank 52 and is sucked into the prewashing pump 51 through the first suction port 55 for circular cleaning.

The second cleaning area 6 comprises a washing pump 61, a second water tank 62, a second nozzle 63, a second filter residue basket 64, a second suction port 65 and a second overflow port 66, the second nozzle 63 is arranged on a pipe in the box body 1 in a 65-degree sector, the spraying sector opened by the second nozzle 63 during cleaning reaches each cleaning part, a turnover box baking tray can be effectively cleaned, the washing pump 61 is connected with the second water tank 62, the washing pump 61 is connected with the second nozzle 63, the second filter residue basket 64 is arranged at the top of the second water tank 62 and below the second nozzle 63, the second suction port 65 is communicated with the second water tank 62 and the washing pump 61, and the second overflow port 66 is arranged on the second water tank 62.

The working principle of the second cleaning area is as follows: the turnover box baking tray is cleaned by the first cleaning area 5 and then is conveyed to the second cleaning area 6 through the conveying rail 4, the cleaning pump 61 starts to work, the second nozzle 63 sprays high-pressure water to clean the baking tray, the cleaned water falls through the second filter residue net basket 64 for filter residue, the filtered water enters the second water tank 62 and is sucked into the cleaning pump 61 through the second suction port 65 for circular cleaning.

The system of anhydrating includes high-pressure centrifugal fan 10, the wind sword casket 11 and the motor 12 that anhydrates of dewatering, the motor 12 that anhydrates is connected with high-pressure centrifugal fan 10 and the wind sword casket 11 that anhydrates respectively, the wind sword casket 11 that anhydrates is connected with high-pressure centrifugal fan 10, the wind sword casket 11 that anhydrates sets up in the position that is close to exit end 3, wherein high-pressure centrifugal fan 10 forms high wind pressure through narrow passageway, powerful air-out, the wind sword casket 11 that anhydrates strikes off ponding with bow shape high-pressure strong wind, play the effect of getting rid of ponding.

Further, the device comprises a sinking type blocking rail 13, blocking rods 14, an elastic pressing chain 15, a protective cover 16, a control box 17 and an exhaust port 18, wherein the sinking type blocking rail 13 is arranged at two sides of the conveying rail 4 close to the box body 1 and used for controlling baking trays to be conveyed in the same rail without deviation, the blocking rods 14 are arranged between the conveying rail 4 and the sinking type blocking rail 13 and can control the turnover box to convey and clean and press the baking trays without jumping and derailing, the elastic pressing chain 15 is arranged close to the top of the box body 1 and naturally drooping to prevent the baking trays from jumping and deviating due to water pressure and wind pressure when passing through the turnover box, the protective cover 16 is arranged at a position close to the inlet end 2, the exhaust port 18 is arranged at the top of the box body 1, fog is generated by cold and heat exchange due to high temperature of cleaning water during cleaning, the operation environment is influenced, the fog is exhausted through the exhaust port 18, the control box 17 is respectively connected with, respectively controlling the transmission, starting, running and setting of the equipment.

Specifically, a first pipe is arranged in the tank 1, the first nozzle 53 is arranged on the first pipe in a 65-degree sector, and the first pipe is connected with the prewash pump 51; the tank 1 is provided with a second pipe, and the second nozzle 63 is arranged in a 65-degree sector on the second pipe, and the second pipe is connected to the present washer pump 61.

The utility model discloses a theory of operation:

overware or turnover case get into the cleaning machine through two parallel delivery track 4 in proper order, wash the district high-pressure injection through first water tank 52, the dirt is greasy to the brute force removal, it is regional to get into second water tank 62 again, high-pressure injection washs equally, spray through clear water shower 8 afterwards and filter, the drainage returns into second water tank 62, when improving second water tank 62 quality of water supply water to first water tank 52 through drop communicating pipe 7, raise the water tank surface of water, discharge the water tank through first overflow mouth 56 and second overflow mouth 66 with the greasy dirt, later strike off ponding through the powerful of system of anhydrating.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic cleaning, dewatering and drying system for turnover box baking trays is characterized by comprising a box body, an inlet end, an outlet end, a baking tray, a conveying rail, a first cleaning area, a second cleaning area, a fall communicating pipe, a clean water filtering pipe, a dewatering system and a conveying motor, wherein the baking tray, the conveying rail, the first cleaning area, the second cleaning area, the fall communicating pipe, the clean water filtering pipe, the dewatering system and the conveying motor are all arranged in the box body, the inlet end is arranged at the left end part of the box body, the outlet end is arranged at the right end part of the box body, the baking tray is placed on the conveying rail, the conveying rail penetrates through the first cleaning area, the second cleaning area and the dewatering system, the conveying motor is connected with the conveying rail, the fall communicating pipe is communicated with the first cleaning area and the second cleaning area, the clean water filtering pipe is respectively connected with the first cleaning area and the second cleaning area, the dewatering system is connected with the second cleaning area.

2. The automatic cleaning, dewatering and drying system for the turnover box baking trays as claimed in claim 1, wherein the first cleaning area comprises a pre-cleaning pump, a first water tank and a first nozzle, the pre-cleaning pump is connected with the first water tank, and the pre-cleaning pump is connected with the first nozzle.

3. The automatic cleaning, dewatering and drying system for the turnover box baking trays as claimed in claim 2, wherein the first cleaning area further comprises a first filter residue basket, a first suction port and a first overflow port, the first filter residue basket is arranged at the top of the first water tank and below the first nozzle, the first suction port is communicated with the first water tank and the prewashing pump, and the first overflow port is arranged on the first water tank.

4. The automatic cleaning, dewatering and drying system for the turnover box baking tray as claimed in claim 1, wherein the second cleaning area comprises a main cleaning pump, a second water tank and a second nozzle, the main cleaning pump is connected with the second water tank, and the main cleaning pump is connected with the second nozzle.

5. The automatic cleaning, dewatering and drying system for the turnover box baking trays of claim 4, wherein the second cleaning area further comprises a second filter residue basket, a second suction port and a second overflow port, the second filter residue basket is arranged at the top of the second water tank and below the second nozzle, the second suction port is communicated with the second water tank and the washing pump, and the second overflow port is arranged on the second water tank.

6. The automatic cleaning, dewatering and drying system for turnover box baking trays of claim 1, wherein the dewatering system comprises a high-pressure centrifugal fan, a dewatering air knife box and a dewatering motor, the dewatering motor is respectively connected with the high-pressure centrifugal fan and the dewatering air knife box, the dewatering air knife box is connected with the high-pressure centrifugal fan, and the dewatering air knife box is arranged at a position close to the outlet end.

7. The automatic cleaning, dewatering and drying system for the turnover box baking trays as claimed in claim 1, further comprising sinking type blocking rails, blocking rods, elastic pressing chains, protective covers, control boxes and exhaust ports, wherein the sinking type blocking rails are arranged on two sides of the conveying rail close to the box body, the blocking rods are arranged between the conveying rail and the sinking type blocking rails, the elastic pressing chains are arranged close to the top of the box body and naturally fall down, the protective covers are arranged close to the inlet ends, the exhaust ports are arranged on the top of the box body, and the control boxes are respectively connected with the conveying motor and the dewatering motor.

8. The system of claim 3, wherein the first nozzles are arranged in 65-degree sectors on the pipes inside the box body, and the first nozzles are communicated with the pre-washing pump through the pipes.

9. The system of claim 5, wherein the second nozzles are arranged in 65 degree sectors on the piping inside the box body, and the second nozzles are connected with the washing pump through the piping.