CN109382355A - A kind of metal parts cleaning system - Google Patents
A kind of metal parts cleaning system Download PDFInfo
- Publication number
- CN109382355A CN109382355A CN201811440664.4A CN201811440664A CN109382355A CN 109382355 A CN109382355 A CN 109382355A CN 201811440664 A CN201811440664 A CN 201811440664A CN 109382355 A CN109382355 A CN 109382355A
- Authority
- CN
- China
- Prior art keywords
- antirust
- cleaning
- conveyer belt
- solution spray
- metal parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 233
- 239000002184 metal Substances 0.000 title claims abstract description 113
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 113
- 239000007921 spray Substances 0.000 claims abstract description 277
- 238000001035 drying Methods 0.000 claims abstract description 96
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 42
- 238000005507 spraying Methods 0.000 claims abstract description 41
- 239000012459 cleaning agent Substances 0.000 claims abstract description 7
- 230000010412 perfusion Effects 0.000 claims description 53
- 239000007788 liquid Substances 0.000 claims description 24
- 239000003208 petroleum Substances 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 15
- 238000002955 isolation Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 210000002445 nipple Anatomy 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 4
- 229910000897 Babbitt (metal) Inorganic materials 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000005138 cryopreservation Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 9
- 239000000243 solution Substances 0.000 description 210
- 230000000694 effects Effects 0.000 description 12
- 238000002604 ultrasonography Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 238000000605 extraction Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000002386 leaching Methods 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000006210 lotion Substances 0.000 description 3
- 230000004913 activation Effects 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
A kind of metal parts cleaning system involved according to the present invention, conveyer belt successively pass through cleaning solution spray portion, ultrasonic cleaning portion, antirust solution spray portion, high temperature drying portion, antirust spraying portion and drying portion.Cleaning solution spray portion be located at multiple cleaning solution spray units of conveyer belt upper and lower, ultrasonic cleaning portion has the ultrasonic cleaning tank for ultrasonic cleaning, antirust solution spray portion has the multiple antirust solution spray units for being located at conveyer belt upper and lower, high temperature drying portion is passed through high-temperature gas, antirust ejection head unit, drying portion air outlet drying fan with thin neck slot of the antirust spraying portion with upper and lower two groups of special designings from outer loop.So, a kind of metal parts cleaning system of the invention can be cleaned thoroughly not only for the metal parts on general surface, and also have very strong cleaning ability to the metal parts surface with complicated fine structure surface, and can also reduce cleaning agent well, the consumption of the auxiliary materials such as antirust oil.
Description
Technical field
The invention belongs to machinery fields, and in particular to a kind of metal parts cleaning system.
Background technique
The metal parts of machining can be cut the covering such as liquid, metal fragment in the fabrication process.Make in metal parts
With or save before, will by cleaning agent except cleaning piece surface, and metal parts surface coat rust-preventing film after dry up.
Existing metal parts cleaning system generally comprises one or more for spraying the workshop section of cleaning, rinse, drying
And other steps for coating Rust Preventing Oil Film for part.It is another that conveyer is transported to part from one end of cleaning machine
It holds and passes through each workshop section.
Such system has certain effect for the metal parts cleaning on general surface, but to complicated fine structure table
The cleaning ability on the metal parts surface in face is limited, cannot clean clast and oil in piece surface complexity fine structure well
Dirt causes the cleaning effect of complex surface metal parts material bad, and cleaning agent, and the consumption of the auxiliary materials such as antirust oil is also compared
Greatly.
Summary of the invention
The present invention is to carry out to solve the above-mentioned problems, and it is an object of the present invention to provide a kind of metal parts cleaning system.Tool
There is such feature, comprising: shell, both ends are each provided with an opening；Transport unit, including rack, sprocket wheel, by two opening
Guide rail and conveyer belt；Cleaning solution spray portion, the ultrasound of connection are disposed with by metal Cleaning of Parts sequence inside the shell
Cleaning part, antirust solution spray portion, high temperature drying portion, antirust spraying portion and drying portion, wherein rack both ends are provided with the machine
The support foot that frame is propped up, sprocket wheel are movably connected on the both ends of rack, are provided with and are parallel to each other and horizontally disposed between the rack both ends
Guide rail, the conveyer belt being arranged on the guideway joins end to end around sprocket wheel, and external motors drive sprocket drives conveyer belt successively
It include several cleaning solutions by cleaning spray portion, ultrasonic cleaning portion, antirust solution spray portion and drying portion, cleaning solution spray portion
Spray unit, multiple cleaning solution spray units are separately positioned on the over and under of conveyer belt, and cleaning solution spray unit includes one
Root cleaning perfusion tube and multiple cleaning solution spray heads for being connected to the cleaning perfusion tube, multiple cleaning perfusion tubes each parallel to conveyer belt and
Perpendicular to the direction of travel setting of conveyer belt, multiple cleaning solution spray units above conveyer belt are disposed adjacent, are located at
Multiple cleaning solution spray units below conveyer belt are disposed adjacent, and vertically conveyer belt is arranged cleaning solution spray head, cleaning
Perfusion tube is metal straight pipe, and cleaning perfusion tube setting is connected to inside the housing and with external cleaning solution storage device, is cleaned
Liquid injects each cleaning solution spray head by cleaning perfusion tube, and multiple cleaning solution spray heads are uniformly distributed on cleaning perfusion tube, clean
Liquid spray head shape is cylindrical, is arranged through slot on the end face of the cleaning solution spray head, the through slots of multiple cleaning solution spray heads each parallel to
The axis of perfusion tube is cleaned, ultrasonic cleaning portion includes ultrasonic cleaner, supersonic generator；Ultrasonic cleaner fills cleaning
Liquid, supersonic generator are arranged below ultrasonic cleaner and are in contact with the ultrasonic cleaning slot bottom isolation board, the ultrasound
Wave wavelength is 0.0085-0.012 meters, and when conveyer belt passes through ultrasonic cleaning portion, conveyer belt bearing metal part is clear from ultrasonic wave
Pass through in washing trough, antirust solution spray portion includes several antirust solution spray units, and multiple antirust solution spray units are separately positioned on
The over and under of conveyer belt, antirust solution spray unit include that an antirust perfusion tube is prevented with the multiple of the antirust perfusion tube are connected to
Become rusty liquid spray head, and more antirust perfusion tubes are arranged in parallel with conveyer belt and perpendicular to the direction of travel of conveyer belt in parallel, is located at and passes
Send multiple antirust solution spray units with top to be disposed adjacent, multiple antirust solution spray units below conveyer belt it is homogeneous
Neighbour's setting, vertically conveyer belt is arranged antirust solution spray head, and antirust perfusion tube is metal straight pipe, and antirust perfusion tube setting exists
Interior of shell and be connected to external antirust solution storage device, antirust solution by each antirust solution spray head of antirust perfusion tube injection,
Multiple antirust solution spray heads are uniformly distributed on antirust perfusion tube, and antirust solution spray head shape is cylindrical, the end of the antirust solution spray head
Through slot is set on face, and each parallel to the axis of antirust perfusion tube, high temperature drying portion has from outer the through slot of multiple antirust solution spray heads
The gas that portion is passed through high-temperature gas is passed through mouth, to the gas discharge outlet of external discharge high-temperature gas, and gas is passed through mouth, gas discharge
Mouth is arranged at outer casing inner wall, high-temperature gas by gas be passed through mouth be passed through, gas discharge outlet discharge, external progress Oil-gas Separation
Afterwards and mouth being passed through again by gas and entering the realization recycling of high temperature drying portion, antirust spraying portion includes several antirust spray heads
Unit, multiple antirust ejection head units be separately positioned on the over and under antirust ejection head unit of conveyer belt include petroleum pipeline with
Multiple antirust spray heads for being connected to the petroleum pipeline, multiple petroleum pipelines are set with conveyer belt and perpendicular to the direction of travel of conveyer belt in parallel
It sets, petroleum pipeline is metal straight pipe, and petroleum pipeline setting is connected to inside the housing and with external antirust oil storage device, and antirust oil passes through
Petroleum pipeline injects each antirust spray head, and the antirust spray head of antirust ejection head unit is evenly distributed on petroleum pipeline, antirust spray head shape
To be cylindric, the setting of antirust nozzle surface is there are two raised nipple and the different spray orifice of several diameters, on each raised nipple
It is each provided with a top orifice, drying portion includes drying fan, and the top of conveyer belt is arranged in drying fan in long strip
And it is arranged in parallel with conveyer belt, surface has the length direction of the drying fan of rectangle air outlet perpendicular to conveyer belt row
It is arranged into direction, the direction of air outlet opening and the direction of travel of conveyer belt are oppositely arranged.
In a kind of metal parts cleaning system provided by the invention, it can also have the following features: wherein, conveyer belt
For mesh belt made of stainless steel steel wire.
In a kind of metal parts cleaning system provided by the invention, it can also have the following features: wherein, cleaning solution
Spray head, antirust solution spray head end face through slot be arranged at diametrically.
It in a kind of metal parts cleaning system provided by the invention, can also have the following features: wherein, cleaning
Liquid, antirust solution pressure are 0.5-0.8MPa.
It in a kind of metal parts cleaning system provided by the invention, can also have the following features: wherein, be located at super
The guide rail of sound cleaning part is to ultrasonic cleaner indent.
It in a kind of metal parts cleaning system provided by the invention, can also have the following features: wherein, ultrasound is clear
Wash temperature is 50-80 degree.
In a kind of metal parts cleaning system provided by the invention, it can also have the following features: wherein, shell
Two openings are isolated from the outside with blend stop, antirust solution spray portion, high temperature drying portion, antirust spraying portion, between drying portion
It is isolated with blend stop.
In a kind of metal parts cleaning system provided by the invention, it can also have the following features: wherein, conveyer belt
The speed of service be 0.008-0.02m/s.
In a kind of metal parts cleaning system provided by the invention, it can also have the following features: wherein, cleaning solution
It is modulated for cleaning agent and water by 1:2.5-1:3, antirust solution is that antirust oil and water are modulated by 1:2.5-1:3.
The action and effect of invention
Related metal parts cleaning system according to the present invention, conveyer belt successively pass through cleaning solution spray portion, ultrasound clearly
Wash portion, antirust solution spray portion, high temperature drying portion, antirust spraying portion and drying portion.Cleaning solution spray portion, which has, is located at conveyer belt
Multiple cleaning solution spray units of upper and lower, ultrasonic cleaning portion have the ultrasonic cleaning tank for ultrasonic cleaning, antirust solution spray
Portion has multiple antirust solution spray units positioned at conveyer belt upper and lower, and high temperature drying portion is passed through high-temperature gas from outer loop,
Antirust ejection head unit, drying portion air outlet drying wind with thin neck slot of the antirust spraying portion with upper and lower two groups of special designings
Machine.Because the metal parts being placed on conveyer belt successively passes through cleaning solution spray portion, ultrasonic cleaning portion, antirust solution spray portion, height
Warm drying portion, antirust spraying portion and drying portion.So a kind of metal parts cleaning system of the invention is not only for general table
The metal parts in face can be cleaned thoroughly, and very strong clear to also having for the metal parts surface with complicated fine structure surface
Ability is washed, clast and greasy dirt in piece surface complexity fine structure can be cleaned well, and can also reduce cleaning well
Agent, the consumption of the auxiliary materials such as antirust oil.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of metal parts cleaning system in the embodiment of the present invention one；
Fig. 2 is the sectional perspective schematic diagram of metal parts cleaning system in the embodiment of the present invention one；
Fig. 3 is the diagrammatic cross-section of the cleaning solution spray head of metal parts cleaning system in the embodiment of the present invention one；
Fig. 4 is the antirust nozzle surface schematic diagram of metal parts cleaning system in the embodiment of the present invention one；And
Fig. 5 is the drying fan schematic diagram of metal parts cleaning system in the embodiment of the present invention one.
Specific embodiment
It is real below in order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention
Example combination attached drawing is applied to be specifically addressed a kind of metal parts cleaning system of the invention.
<embodiment one>
As shown in Figure 1 and Figure 2, metal parts cleaning system 100, comprising: shell, transport unit 10, cleaning solution spray portion 20,
Ultrasonic cleaning portion 30, antirust solution spray portion 40, high temperature drying portion 50, antirust spraying portion 80 and drying portion 90 and respectively with
The connected control unit (not marking in attached drawing) in upper each portion, control unit are used to control the operation in each portion being connected with it.
Shell is in cuboid box shape, and the identical opening of a shape size is respectively arranged in two end side surfaces of the shell.
Transport unit 10 includes rack, sprocket wheel 11, guide rail 12, conveyer belt 13 and guide plate 14.
In shell by metal Cleaning of Parts sequence be disposed with the cleaning solution spray portion 20 of connection, ultrasonic cleaning portion 30,
Antirust solution spray portion 40, high temperature drying portion 50, antirust spraying portion 80 and drying portion 90.
Rack is cuboid rigid rack body structure, and the support foot of the both ends setting of rack length direction props up rack level.
Two sprocket wheels 11 are respectively movably connected in the both ends of rack length direction and are driven by external motors synchronous in the same direction
Rotation.
Two are provided between the both ends of rack length direction each parallel to rack long side and horizontally disposed guide rail 12, two
Root guide rail 12 runs through entire shell by two openings of shell.
13 two sides of conveyer belt are arranged above guide rail, bypass two sprocket wheels 11 respectively and join end to end.
The conveyer belt 13 of the driving closure of sprocket wheel 11 is oriented movement between two sprocket wheels 11, direction of travel D is passed
It send band 13 by interior of shell, passes sequentially through each portion, travel speed 0.008-0.02m/s for transmitting metal parts.At this
In embodiment, travel speed is preferably 0.015m/s.13 type selecting of conveyer belt preferentially selects netted transmission made of stainless steel steel wire
Band.
Guide plate 14 is located at two open outer sides of shell and is arranged fluted, and the two sides of conveyer belt 13 are embedded in guide plate 14
Groove in guarantee the not sideslip of conveyer belt 13.
Cleaning solution spray portion 20 includes the first blend stop 21 and multiple cleaning solution spray units 22.
Cleaning solution spray portion 20 is located in shell, for spraying cleaning solution to metal parts, enters shell for conveyer belt 13
The region inside begun to pass through.
Cleaning solution spray portion 20 is provided with first grade of item 21 at shell aperture, for being isolated with external environment.This implementation
In example, 21 material of the first blend stop is preferably plastics.
Cleaning solution spray unit 22 includes the multiple cleaning solution spray heads for cleaning perfusion tube with being connected to the cleaning perfusion tube
221。
In cleaning solution spray portion 20, list is sprayed with multiple cleaning solutions have been respectively arranged below positioned at the top of conveyer belt 13
Member 22, multiple cleaning solution spray units 22 above conveyer belt 13 are disposed adjacent, positioned at the multiple of 13 lower section of conveyer belt
Cleaning solution spray unit 22 is disposed adjacent.The nozzle direction of the cleaning solution spray head 221 of same cleaning solution spray unit 22 is set
It sets consistent.
Cleaning perfusion tube is metal straight pipe, cleans perfusion tube setting inside the housing and the cleaning solution storage device with outside
Connection, cleaning solution inject each cleaning solution spray head 221 by cleaning perfusion tube, and multiple cleaning perfusion tubes are each parallel to conveyer belt 13
And it is arranged perpendicular to the direction of travel D of conveyer belt 13.
Multiple cleaning solution spray heads 221 are uniformly distributed on cleaning perfusion tube, as shown in figure 3,221 shape of cleaning solution spray head is in
It is cylindric, there is connecting pin 2211, spray end 2212 and liquid-transport pipe-line 2214.
The periphery of connecting pin 2211 is provided with helicitic texture, and cleaning solution spray head 221 is defeated by the helicitic texture and cleaning
Liquid pipe is threadedly coupled.
Spray end end face is diametrically provided with through slot 2213, and 2213 shape of through slot is the strip of " V " in cross section, leads to
The multiple spray orifices of setting in slot, the both ends connection liquid-transport pipe-line 2214 of spray orifice and 2213 surface of through slot, 2214 one end of liquid-transport pipe-line point
It is not connected to multiple spray orifices, another end opening is arranged in connecting pin 2211.Exterior washings liquid by liquid-transport pipe-line 2214 from spray orifice to
Outside spray.
Due to the construction of cleaning solution spray head 221, the spray region of cleaning solution is in cascade shape.
The through slot 2213 of multiple cleaning solution spray heads 221 hangs down each parallel to the axis for cleaning perfusion tube, cleaning solution spray head 221
Directly it is arranged towards conveyer belt 13.
In the present embodiment, cleaning solution spray unit 22 has 6 groups altogether, wherein three groups of tops positioned at conveyer belt 13, in addition
Three groups of lower sections positioned at conveyer belt 13, every group of cleaning solution spray unit 22 include 12 cleaning solution spray heads 221, six cleanings infusions
Guan Junyu is located at the conveyer belt 13 in cleaning solution spray portion 20 in parallel, and the projection two of six cleaning perfusion tubes in the horizontal plane is double
It closes three projection straight lines of formation and adjacent projections straight line spacing is equal.Each cleaning solution spray head 221 vertically conveyer belt 13
Setting.The nozzle distance conveyer belt 13 of cleaning solution spray head 221 above conveyer belt 13 is 10-15cm, is located at conveyer belt 13
The nozzle distance conveyer belt 13 of the cleaning solution spray head 221 of lower section is 5-10cm, and exterior washings liquid is 6 by six cleaning perfusion tubes
Each cleaning solution spray head 221 on a cleaning solution spray unit 22 supplies cleaning solution, to from about 13 both direction of conveyer belt
Cleaning solution is sprayed to metal parts simultaneously.In the present embodiment, the nozzle of the cleaning solution spray head 221 above conveyer belt 13 away from
It is 15cm from conveyer belt 13, the nozzle distance conveyer belt 13 positioned at the cleaning solution spray head 221 of 13 lower section of conveyer belt is 8cm, cleaning
Liquid is that cleaning agent and water are deployed by 1:3.
For the better effect for making cleaning solution spray metal part, the cleaning solution that cleaning solution spray head 221 sprays presses field demand
Preheat and is pressurizeed by the force (forcing) pump of external connection.Cleaning solution is preheated to 50-80 degree, and force (forcing) pump is forced into 0.5-
0.8MPa.In the present embodiment, cleaning solution is preheated to 70 degree, and force (forcing) pump is forced into 0.5MPa.
Ultrasonic cleaning portion 30 includes isolation board 31, ultrasonic cleaner 32, supersonic generator 33 and guiding projection 34.
Ultrasonic cleaning portion 30 is located in shell, adjacent with cleaning solution spray portion 20 to communicate, for clear by ultrasonic activation
Washing lotion carries out depth cleaning to metal parts surface, leaves the region entered behind cleaning solution spray portion 20 for conveyer belt 13.
In ultrasonic cleaning portion 30, it is provided with 4 pieces of isolation boards 31.
One is spliced to form by the 3 pieces of isolation boards 31 and shell seamless that splice with inner surface of outer cover in ultrasonic cleaning portion 30
A ultrasonic cleaning slot position, wherein the rest part of 2 pieces of isolation boards 31 isolation ultrasonic cleaning slot positions and cleaning system, another 1 piece
Isolation board 31 is used as ultrasonic cleaning slot position bottom plate.Supersonic generator 33 and ultrasonic cleaner 32 are arranged in ultrasonic cleaning
In slot position, it is separated by between supersonic generator 33 and ultrasonic cleaner 32 with 1 piece of isolation board 31, supersonic generator 33 is arranged
Isolation board 31 below ultrasonic cleaner 32 and between supersonic generator 33 and ultrasonic cleaner 32 is in contact.
Supersonic generator 33 is realized by the cleaning solution being radiated the mechanical oscillation in ultrasonic cleaner 32 to gold
Belong to part depth cleaning.
Guide rail 12 positioned at ultrasonic cleaning portion 30 is to 32 indent of ultrasonic cleaner, and specially guide rail 12 is in ultrasonic cleaning portion
At 30 both ends, goed deep into angle opposite tilt same as horizontal plane same deep inside the cleaning solution of ultrasonic cleaner 32
Degree, then be linked together by one section of horizontal segment of guide rail 12, the flat section of trough inner water that this section guide rail horizontal segment is known as guide rail 12.
It is fillet rectangle and shape that shell two sides inner wall surface in ultrasonic cleaning portion 30, which is each provided with one piece of cross section,
Shape cuboid guiding projection 34 of the same size, two guiding projections 34 be located at the cleaning solution liquid level in ultrasonic cleaner 32 it
Lower and guiding projection 34 long side is arranged each parallel to the flat section of trough inner water of guide rail, and the conveyer belt 13 for operating in 12 top of guide rail is logical
Guide rail 12 is crossed to enter between the flat section of trough inner water of guide rail 12 and the long side of guiding projection 34.
This design is so that when conveyer belt 13 passes through ultrasonic cleaning portion 30, and conveyer belt 13 is by bearing metal part from ultrasound
Pass through in cleaning solution in wave trough.
To make cleaning solution clean the better effect of metal parts, cleaning solution is preheated by field demand.Cleaning solution is pre-
It is heated to 50-80 degree.The ultrasonic wavelength that supersonic generator 33 issues is 0.0085-0.012 meters.In the present embodiment, clearly
Washing lotion is preheated to 70 degree.The ultrasonic wavelength that supersonic generator 33 issues is 0.012 meter.
Antirust solution spray portion 40 includes multiple antirust solution spray units 41.
Antirust solution spray portion 40 is located in shell, adjacent with ultrasonic cleaning portion 30 to communicate, anti-for spraying to metal parts
Become rusty liquid, leaves the region entered behind ultrasonic cleaning portion 30 for conveyer belt 13.
Antirust solution spray unit 41 includes antirust perfusion tube and multiple antirust solution spray heads for being connected to the antirust perfusion tube
411。
In antirust solution spray portion 40, list is sprayed with multiple antirust solutions have been respectively arranged below positioned at the top of conveyer belt 13
Member 41, multiple antirust solution spray units 41 above conveyer belt 13 are disposed adjacent, positioned at the multiple of 13 lower section of conveyer belt
Antirust solution spray unit 41 is disposed adjacent.The nozzle direction of the antirust solution spray head 411 of same antirust solution spray unit 41 is set
It sets consistent.
Antirust perfusion tube is metal straight pipe, the setting of antirust perfusion tube inside the housing and with external antirust solution storage device
Connection, antirust solution inject each antirust solution spray head 411 by antirust perfusion tube, multiple antirust perfusion tubes in parallel with conveyer belt 13
And it is arranged perpendicular to the direction of travel D of conveyer belt 13.
Multiple antirust solution spray heads 411 are uniformly distributed on antirust perfusion tube, have the shape as cleaning solution spray head 221
Construction.
Due to the construction of antirust solution spray head 411, the spray region of antirust solution is in cascade shape.
The through slot of multiple antirust solution spray heads is each parallel to the axis of antirust perfusion tube, and antirust solution spray head 411 is vertically
Conveyer belt 13 is arranged.
In the present embodiment, antirust solution spray unit 41 has 6 groups altogether, wherein three groups of tops positioned at conveyer belt 13, in addition
Three groups of lower sections positioned at conveyer belt 13, every group of antirust solution spray unit 41 include 12 antirust solution spray heads, 411,6 antirusts infusions
Guan Junyu is located at the conveyer belt 13 in antirust solution spray portion 40 in parallel, and the projection two of 6 antirust perfusion tubes in the horizontal plane is double
It closes three projection straight lines of formation and adjacent projections straight line spacing is equal.Each antirust solution spray head 411 vertically conveyer belt 13
Setting.The nozzle distance conveyer belt 13 of antirust solution spray head 411 above conveyer belt 13 is 10-15cm, is located at conveyer belt 13
The nozzle distance conveyer belt 13 of the antirust solution spray head 411 of lower section is 5-10cm, and external antirust solution is 6 by 6 antirust perfusion tubes
Each antirust solution spray head 411 on a antirust solution spray unit 41 supplies antirust solution, to from about 13 both direction of conveyer belt
Simultaneously to metal parts protection by spraying aqueous preventives liquid.In the present embodiment, the nozzle of the antirust solution spray head 411 above conveyer belt 13 away from
It is 15cm from conveyer belt 13, the nozzle distance conveyer belt 13 positioned at the antirust solution spray head 411 of 13 lower section of conveyer belt is 8cm, antirust
Liquid is that antirust oil and water are deployed by 1:3.
For the better effect for making antirust solution spray metal part, the antirust solution that antirust solution spray head 411 sprays presses field demand
Preheat and is pressurizeed by the force (forcing) pump of external connection.Antirust solution is preheated to 50-80 degree, and force (forcing) pump is forced into 0.5-
0.8MPa.In the present embodiment, antirust solution is preheated to 70 degree, and force (forcing) pump is forced into 0.5MPa.
High temperature drying portion 50 is located in shell, adjacent with antirust solution spray portion 40 to communicate, and there is gas to be passed through mouth 51, gas
Outlet 52 and the second blend stop 53.
High temperature drying portion 50 is used to through high-temperature gas metal parts skin drying leaving antirust solution spray for conveyer belt 13
The region entered behind leaching portion 40.
Outer casing inner wall at high temperature drying portion 50 is provided with a gas and is passed through mouth 51 and a gas discharge outlet 52, extraneous
Drying force (forcing) pump (not marking in attached drawing) is passed through mouth 51 by gas and is continuously passed through high-temperature gas, High Temperature Gas to high temperature drying portion 50
Body dries metal parts surface residual oil, moisture, and the extraction fan that then gas discharge outlet 52 is set in is (in attached drawing not
Mark) high-temperature gas is discharged, high-temperature gas is via the gs-oil separator (not marking in attached drawing) outside cooling enter, via oil
Dry gas after gas separating device is passed through mouth 51 by gas again after entering in drying force (forcing) pump and enters high temperature drying portion 50, such as
This realizes the recycling of the gas in high temperature drying portion 50.
To make the drying effect of metal parts more preferably, the pressurized pump pressurization of gas is warming up to 50-80 degree.In the present embodiment
In, the pressurized pump pressurization of gas is warming up to 80 degree.
It is provided with second gear item 53 between high temperature drying portion 50 and antirust solution spray portion 40, for avoiding antirust solution from spraying
Portion 40 influences the temperature and humidity in high temperature drying portion 50.In the present embodiment, 53 material of the second blend stop is preferably plastics.
Antirust spraying portion 80 includes third blend stop 81 and antirust ejection head unit 82.
Antirust spraying portion 80 is located in shell, is used for metal parts spray anti-rust oil, with the adjacent phase in high temperature drying portion 50
It is logical, the region entered behind high temperature drying portion 50 is left for conveyer belt 13.
It is provided with third gear item 81 between antirust spraying portion 80 and high temperature drying portion 50, for avoiding high temperature drying portion 50 right
The temperature and humidity in antirust spraying portion 80 influences.In the present embodiment, 81 material of the first blend stop is preferably plastics.
Antirust ejection head unit 82 includes cylindric antirust spray head 821.
In antirust spraying portion 80, positioned at conveyer belt 13 top and be respectively arranged below several groups antirust ejection head unit
82, which includes a petroleum pipeline and multiple antirust spray heads 821 for being connected to the petroleum pipeline, and petroleum pipeline is metal
Straight tube, petroleum pipeline setting are connected to inside the housing and with external antirust oil storage device, and the same antirust ejection head unit 82 has
Consistent antirust spray head 821 is arranged in several nozzle directions.In the present embodiment, antirust ejection head unit 82 has two groups altogether, respectively
Above and below conveyer belt 13, every group of antirust ejection head unit 82 includes two antirust spray heads 821, same group of antirust spray head
821 are evenly distributed on same a petroleum pipeline perpendicular to 13 direction of travel D of conveyer belt, and two petroleum pipelines are parallel with conveyer belt 13
And it is equidistant apart from the same opening of shell.Vertically conveyer belt 13 is arranged each antirust spray head 821.Positioned at conveyer belt
The nozzle distance conveyer belt 13 of the antirust spray head 821 of 13 tops is 10-15cm, the antirust spray head 821 positioned at 13 lower section of conveyer belt
Nozzle distance conveyer belt 13 be 5-10cm, external antirust oil by petroleum pipeline injection antirust spray head 821, respectively two groups of antirusts
Each 821 fuel feeding of antirust spray head on ejection head unit 82, to be sprayed simultaneously to metal parts from about 13 both direction of conveyer belt
Apply antirust oil.In the present embodiment, the nozzle distance conveyer belt 13 of the antirust spray head 821 above conveyer belt 13 is 15cm,
Nozzle distance conveyer belt 13 positioned at the antirust spray head 821 of 13 lower section of conveyer belt is 8cm.
821 shape of antirust spray head is cylindrical.As shown in figure 4, antirust spray head 821 is sprayed with the first spray orifice 8211, second
Hole 8212, third spray orifice 8213, raised nipple 8214 and top orifice 8215.All antirust spray heads 821 vertically pass
Band 13 is sent to be arranged.
In order to which the effect for spraying antirust oil is more preferable, the antirust spray head 821 in the present embodiment uses following design: surface
Shape is that the centre of surface of circular antirust spray head 821 is provided with oneThe first spray orifice 8211, with the first spray orifice
8211 be symmetrical centre, along antirust nozzle surface circumferencial direction it is symmetrical it is a pair ofThe second spray orifice
8212, a pair ofThird spray orifice 8213 and a pair of of raised nipple 8214, it is the center of the first spray orifice 8211, every
The center of a second spray orifice 8212 and the center of each third spray orifice 8213 are respectively positioned on a spray orifice straight line, a pair of of protrusion spray
Mouth 8214 also is located on spray orifice straight line.In the present embodiment, the first injection diameter is 5.5mm, and the second injection diameter is 1.2mm,
Third injection diameter is 1.0mm.
8214 shape of raised nipple is that truncation is wedge-shaped, and major part is linked together with 821 surface of antirust spray head, two raised nipples
A top orifice 8215 is each provided on 8214 opposite sides, top orifice 8215 is located at the entire height of raised nipple 8214
2/3rds at, projection of the axis of top orifice 8215 on 821 surface of antirust spray head is overlapped and right respectively with spray orifice straight line
Should being arranged towards conveyer belt 13 with two complementary angle tilts, in the present embodiment, the two angles are 170 degree, 10 degree,
Top orifice diameter is 1.0mm.
In spray anti-rust oil, this design of antirust spray head 821 is so that the antirust oil of spraying forms an even application
Region, and then it is more uniform to spray antirust oil, and makes the range of spraying wider, the metal parts sprayed to is more.
External antirust oil injects each antirust spray head 821 by petroleum pipeline.For the effect for making antirust oil spray metal part
More preferably, external antirust oil preheat by field demand and be pressurizeed by the force (forcing) pump of external connection.Antirust oil is preheated to
50-80 degree, force (forcing) pump are forced into 0.5-0.8MPa.In the present embodiment, antirust oil is preheated to 70 degree, and force (forcing) pump is forced into
0.5MPa。
Drying portion 90 includes fourth gear item 91 and drying fan 92.
Drying portion 90 is located in shell, adjacent with antirust spraying portion 80 to communicate, and passes through antirust spraying portion 80 for drying up
Metal parts is region of the conveyer belt 13 Jing Guo the entrance after 80s of antirust spraying portion in shell.
The separation of fourth gear item 91 is provided between drying portion 90 and antirust spraying portion 80, at 90 shell aperture of drying portion,
Drying portion 90 and external environment are interacted and kept to avoid antirust spraying portion 80 and 90 different humidity environment of drying portion
Isolation.In the present embodiment, 91 material of fourth gear item is preferably plastics.
Drying fan 92 as shown in Figure 1, shown in Figure 5 has air outlet 921.
Drying portion 90 has a drying fan 92, and 92 shape of drying fan is strip and cross section assumes diamond in shape, and dries up
The setting of blower 92 inside the shell and positioned at the top of transmission belt 13, advance perpendicular to conveyer belt 13 by the length direction of drying fan 92
Direction D setting, and drying fan 92 is parallel to each other with conveyer belt 13, and the surface of 92 length direction of drying fan is to drying fan
92 external protrusion simultaneously forms air outlet 921 in protrusion part distal opening, and the air outlet shape of protrusion is rectangle, air outlet
921 Opening lengths are equal to the length of drying fan length direction, and the opening of air outlet 921 is that breadth length ratio is rectangular less than 1:35
Simultaneously towards conveyer belt 13, the direction of travel D of direction and conveyer belt 13 that air outlet 921 is open is oppositely arranged shape, air outlet 921 away from
It is 10-15cm from conveyer belt 13 and is 150-170 degree with the direction of air outlet 921 and the angle of the formation of conveyer belt 13.Dry up wind
Machine 92 is passed through the air-flow for being forced into 0.5-0.8MPa from external pressurisation pump, then dries via air outlet 921 to conveyer belt 13, is used for
The oil drying of the metal parts excess surface of antirust oil will be sprayed, the opening breadth length ratio of air outlet 921 facilitates less than 1:35
Reinforce blowing air pressure, promotes drying efficiency.In this embodiment, air outlet 921 apart from conveyer belt 13 be 15cm and with air outlet 921
Direction and conveyer belt 13 formed angle be 170 degree.The opening of the air outlet 921 a length of 1:40 of width.
In the present embodiment, when starting to metal parts surface clean, first by external transmitting device or manually by metal zero
Part is placed in the beginning of the conveyer belt 13 of metal parts cleaning system by the direction of travel D of conveyer belt 13.
Start metal parts cleaning system, conveyer belt 13 carries metal parts and enters cleaning solution spray by the first blend stop 21
Leaching portion 20, by the cleaning solution spray head 221 in cleaning solution spray portion 20 from about 13 both direction of conveyer belt simultaneously towards metal parts
Upper surface, lower surface vertically spray the cleaning solution of preparatory temperature-pressure, and it is to advance perpendicular to conveyer belt 13 that cleaning solution, which sprays region,
Three cascades in direction.
Then, after metal parts spray cleaning solution, conveyer belt 13 carries metal parts and leaves cleaning solution spray portion 20, into
It is multiple to metal parts surface by ultrasonic activation cleaning solution in the ultrasonic cleaner for entering the adjacent ultrasonic cleaning portion 30 communicated
Miscellaneous fine structure carries out depth cleaning.
Then, after ultrasonic cleaning, conveyer belt 13 carries metal parts and leaves ultrasonic cleaning portion 30 metal parts,
Into the adjacent antirust solution spray portion 40 communicated, by the antirust solution spray head 411 in antirust solution spray portion 40 from conveyer belt about 13 two
A direction vertically sprays the antirust solution of preparatory temperature-pressure, antirust solution spraying zone towards upper surface, the lower surface of metal parts simultaneously
Domain is three cascades perpendicular to 13 direction of travel of conveyer belt.
Then, after protection by spraying aqueous preventives liquid, conveyer belt 13 carries metal parts and leaves antirust solution spray portion metal parts
40, the adjacent high temperature drying portion 50 communicated is entered by the second blend stop 53, in high temperature drying portion 50, metal parts is by high-temperature gas
Drying.In addition, high-temperature gas sequence pass through gas be passed through mouth 51 be passed through high temperature drying portion 50, gas discharge outlet 52 from high temperature dry
The discharge of portion 50, external Oil-gas Separation, force (forcing) pump pressurized, heated, which pass through gas again and be passed through mouth 51 and be passed through high temperature drying portion 50, to be realized
It is recycled.
Then, after high temperature is dried, conveyer belt 13 carries metal parts and is entered by third blend stop 81 metal parts
Antirust spraying portion 80, by the antirust spray head 821 in antirust spraying portion 80 from about 13 both direction of conveyer belt simultaneously towards metal parts
Upper surface, lower surface vertically spray the antirust oil of preparatory temperature-pressure.
Then, after metal parts spray anti-rust oil, conveyer belt 13 carries metal parts and leaves antirust spraying portion 80, passes through
Fourth gear item 91 between antirust spraying portion 80 and drying portion 90 enters drying portion 90, dries up metal parts table by drying fan 92
Face excessive moisture, oil.
Finally, conveyer belt 13, which carries metal parts, leaves shell by the fourth gear item 91 at shell aperture
<embodiment two>
The other structures of the present embodiment are the same as example 1, and different structures is cleaning solution spray unit 22 and antirust
Liquid spray unit 41 is liftable structure, this lifting structure is particularly configured to be infused in the cleaning in cleaning solution spray portion 20
The threaded rod being arranged perpendicular to conveyer belt 13, and spiral shell are respectively provided on antirust perfusion tube at pipe, antirust solution spray portion 40
Reversed 13 direction of the conveyer belt setting of rasp bar, threaded rod surface screw thread are intermeshed with the nut for being movably connected in motor, and motor is set
Set on the shell and and external electrical connections, starting motor be allowed to drive nut to generate rotation, nut and threaded rod are just formed at this time
The feed screw nut's system for determining nut, control motor forward or reverse makes threaded rod traction cleaning perfusion tube realize cleaning solution
The lifting of antirust solution spray unit 41 is similarly also realized in the lifting of spray unit 22.
According to real work demand adjust cleaning solution spray unit 22, antirust solution spray unit 41 and conveyer belt 13 away from
From so that cleaning solution spray pressure and antirust solution spray pressure that metal parts surface is born are different, therefore metal parts is clear
The effect of washing lotion spray and antirust solution spray is also different, so that cleaning device can be realized for the metal parts of different situations
More flexible parameter adjustment.
<embodiment three>
The other structures of the present embodiment are identical as embodiment two, and different structures is cleaning solution spray head 221 and antirust solution
Spray head 411 is rotary structure, and rotary structure is particularly configured to spray in each cleaning solution spray head 221 and each antirust solution
First 411 respectively correspond it is coaxially connected with the output shaft of a micro motor, micro motor setting it is defeated in the first perfusion tube and second
In liquid pipe and and external electrical connections, from outside starting micro motor make each cleaning solution spray head 221 or each antirust solution spray head
The 411 real rotations being now parallel in the specific plane of conveyer belt 13.
According to real work demand rotary-cleaning liquid spray head 221 or antirust solution spray head 411 can adjust cleaning solution spray head 221 or
The spray region of antirust solution spray head 411 so that cleaning device for different situations metal parts can realize it is more flexible
Parameter adjustment.
<example IV>
The other structures of the present embodiment are the same as example 1, and different structures is: the external world is cleaning solution spray unit
The entrance that 22 supply cleaning solutions, the external world is the supply antirust oil of antirust solution spray unit 41 is provided with electromagnetic valve (in attached drawing
Do not mark), electromagnetic valve, supersonic generator 33, high temperature drying portion 50 gas discharge outlet 52 extraction fan and driving
The motor of sprocket wheel 11 is all connected with same control chip.At the first blend stop 21 and antirust solution spray portion 40 and high temperature drying portion 50
Between each 3 proximity sensors being connect with electromagnetic valve of setting in the lower section of transmission belt 13, three proximity sensors at every place
One is evenly distributed on perpendicular on 13 direction of travel D of conveyer belt and the straight line parallel with conveyer belt 13.
When passing through near the proximity sensor at the first blend stop 21 in preset time without part, proximity sensor is in this section
Electromagnetic valve closing will be controlled so that outer by controlling chip at this time by the incoming control chip connecting with electromagnetic valve of no signal time
Portion be no longer cleaning solution spray portion 20 supply cleaning solution, similarly, when in preset time without part close to antirust solution spray portion 40 with
When near the proximity sensor between high temperature drying portion 50, control chip is closed electromagnetic valve is controlled so that outside is no longer
Antirust solution spray portion 40 supplies antirust solution.The length of preset time is adjustable, and adjustable range is 30 seconds to 5 minutes, the electromagnetism at two
When valve is turned off, control chip will shut down the pumping wind of the gas discharge outlet 52 of supersonic generator 33, high temperature drying portion 50
Fan and the motor for closing drive sprocket 11 make conveyer belt 13 out of service.And above electromagnetic valve can be by opening manually
Pass reopens, and when having, when electromagnetic valve is turned at one, control chip will start supersonic generator 33, high temperature drying portion 50
Gas discharge outlet 52 extraction fan and start drive sprocket 11 motor conveyer belt 13 is reruned.
The action and effect of embodiment
The metal parts cleaning system according to involved in the present embodiment, conveyer belt successively pass through cleaning solution spray portion, ultrasound
Cleaning part, antirust solution spray portion, high temperature drying portion, antirust spraying portion and drying portion.Cleaning solution spray portion, which has, is located at transmission
Multiple cleaning solution spray units, ultrasonic cleaning portion with upper and lower have the ultrasonic cleaning tank for ultrasonic cleaning, antirust solution spray
Leaching portion has multiple antirust solution spray units positioned at conveyer belt upper and lower, and high temperature drying portion is passed through High Temperature Gas from outer loop
There is the air outlet of thin neck slot to blow for body, antirust ejection head unit of the antirust spraying portion with upper and lower two groups of special designings, drying portion
Dry-air blast machine.Because the metal parts being placed on conveyer belt successively passes through cleaning solution spray portion, ultrasonic cleaning portion, antirust solution spray
Portion, high temperature drying portion, antirust spraying portion and drying portion.So a kind of metal parts cleaning system of the present embodiment is not only right
Metal parts in general surface can be cleaned thoroughly, and also having to the metal parts surface with complicated fine structure surface
Very strong cleaning ability can clean clast and greasy dirt in piece surface complexity fine structure well, and also can be good
Reduce cleaning agent, the consumption of the auxiliary materials such as antirust oil.
Further, the metal parts cleaning system according to involved in embodiment two, the cleaning of surface rust protection processing unit
Liquid spray unit and antirust solution spray unit are liftable structure, according to real work demand adjust cleaning solution spray unit,
Antirust solution spray unit is at a distance from conveyer belt, so that cleaning solution spraying pressure or antirust solution that metal parts surface is born spray
Pressure is different, therefore the cleaning solution spray of metal parts and the effect of cleaning solution spray are also different, so that cleaning device needle
More flexible parameter adjustment can be realized to the metal parts of different situations.
Further, a kind of metal parts cleaning system according to involved in embodiment three, cleaning solution spray unit and anti-
The liquid spray unit that becomes rusty is rotary structure, can according to real work demand rotary-cleaning liquid spray head 221 or antirust solution spray head 411
The spray region of cleaning solution spray head 221 or antirust solution spray head 411 is adjusted, so that cleaning device is directed to the metal of different situations
Part can realize more flexible parameter adjustment.
Further, a kind of metal parts cleaning system according to involved in example IV passes through fortune in cleaning device
With being used cooperatively for proximity sensor and electromagnetic valve, when being sprayed without part by cleaning solution spray portion or antirust solution in a period of time
When leaching portion, the external world no longer will provide cleaning solution, antirust solution for device；Supersonic generator, high temperature drying portion gas discharge outlet
Extraction fan will also stop working, the motor of drive sprocket can also stop working so that conveyer belt does not rerun.
It is manually controllable that the external world is made to provide cleaning solution, antirust solution again for cleaning device；Supersonic generator, high temperature drying
The extraction fan of the gas discharge outlet in portion will also rework therewith, and the motor of drive sprocket can also work so that conveyer belt therewith
It reruns.In this way, can be to avoid use, the saving simultaneously to antirust solution unnecessary during Cleaning of Parts and cleaning solution
Electric energy.
Above embodiment is preferred case of the invention, the protection scope being not intended to limit the invention.
Claims (9)
1. a kind of metal parts cleaning system characterized by comprising
Shell, both ends are each provided with an opening；
Transport unit including rack, sprocket wheel, passes through the guide rail and conveyer belt of two openings；
Cleaning solution spray portion, the ultrasonic cleaning of connection are disposed with by the metal parts cleaning sequence in the shell
Portion, antirust solution spray portion, high temperature drying portion, antirust spraying portion and drying portion,
Wherein, the rack both ends are provided with the support foot for propping up the rack, and the sprocket wheel is movably connected on the two of the rack
End is provided between the rack both ends and is parallel to each other and horizontally disposed guide rail, be arranged the conveyer belt on the guideway around
It crosses the sprocket wheel to join end to end, external motors drive the sprocket wheel that the conveyer belt is driven to pass sequentially through the cleaning solution spray
Portion, the ultrasonic cleaning portion, antirust solution spray portion and the drying portion,
Cleaning solution spray portion includes several cleaning solution spray units, and multiple cleaning solution spray units are separately positioned on
The over and under of the conveyer belt, the cleaning solution spray unit include cleaning perfusion tube and be connected to the cleaning perfusion tube
Multiple cleaning solution spray heads, multiple cleaning perfusion tubes are each parallel to the conveyer belt and perpendicular to the traveling of the conveyer belt
Direction setting,
Multiple cleaning solution spray units above the conveyer belt are disposed adjacent, multiple cleanings below conveyer belt
Liquid spray unit is disposed adjacent, the cleaning solution spray head vertically conveyer belt setting,
The cleaning perfusion tube is metal straight pipe, which is arranged in the interior of shell and stores up with external cleaning solution
Cryopreservation device connection, cleaning solution inject each cleaning solution spray head by the cleaning perfusion tube,
Multiple cleaning solution spray heads are uniformly distributed on the cleaning perfusion tube, and the cleaning solution spray head shape is cylindrical,
Through slot is set on the end face of the cleaning solution spray head, and the through slot of multiple cleaning solution spray heads is each parallel to the cleaning perfusion tube
Axis,
The ultrasonic cleaning portion includes ultrasonic cleaner, supersonic generator；
The ultrasonic cleaner fills cleaning solution,
The supersonic generator is arranged below the ultrasonic cleaner and connects with the ultrasonic cleaning slot bottom isolation board
Touching, the ultrasonic wavelength are 0.0085-0.012 meters,
When the conveyer belt is by the ultrasonic cleaning portion, the conveyer belt bearing metal part is from the ultrasonic cleaner
In pass through,
Antirust solution spray portion includes several antirust solution spray units, and multiple antirust solution spray units are separately positioned on
The over and under of the conveyer belt, the antirust solution spray unit include antirust perfusion tube and be connected to the antirust perfusion tube
Multiple antirust solution spray heads, the more antirust perfusion tubes are in parallel with the conveyer belt and perpendicular to the traveling of the conveyer belt
Direction is arranged in parallel,
Multiple antirust solution spray units above conveyer belt are disposed adjacent, multiple antirusts below the conveyer belt
Liquid spray unit is disposed adjacent, the antirust solution spray head vertically conveyer belt setting,
The antirust perfusion tube is metal straight pipe, which is arranged in the interior of shell and stores up with external antirust solution
Cryopreservation device connection, antirust solution inject each antirust solution spray head by the antirust perfusion tube,
Multiple antirust solution spray heads are uniformly distributed on the antirust perfusion tube, and the antirust solution spray head shape is cylindrical,
Through slot is set on the end face of the antirust solution spray head, and the through slot of multiple antirust solution spray heads is each parallel to the antirust perfusion tube
Axis,
There is the gas for being passed through high-temperature gas from outside to be passed through mouth, the gas of high-temperature gas is discharged to outside for high temperature drying portion
Outlet,
The gas is passed through mouth, the gas discharge outlet is arranged at the outer casing inner wall, and high-temperature gas is logical by the gas
Entrance is passed through, gas discharge outlet discharge, external carries out after Oil-gas Separation and be passed through mouth again by the gas entering institute
It states high temperature drying portion and realizes recycling,
Antirust spraying portion includes several antirust ejection head units, and multiple antirust ejection head units are separately positioned on the biography
Sending the over and under of the band antirust ejection head unit includes that a petroleum pipeline is sprayed with multiple antirusts for being connected to the petroleum pipeline
Head, multiple petroleum pipelines are arranged with the conveyer belt and perpendicular to the direction of travel of the conveyer belt in parallel,
The petroleum pipeline is metal straight pipe, and the petroleum pipeline setting connects in the interior of shell and with external antirust oil storage device
Logical, antirust oil injects each antirust spray head by the petroleum pipeline,
The antirust spray head of the antirust ejection head unit is evenly distributed on the petroleum pipeline, and the antirust spray head shape is circle
Column, the antirust nozzle surface setting spray orifice different there are two raised nipple and several diameters, each protrusion spray
A top orifice is each provided on mouth,
The drying portion includes drying fan,
The top of the conveyer belt and, table arranged in parallel with the conveyer belt is arranged in the drying fan in long strip
There is the length direction of the drying fan of rectangle air outlet be arranged perpendicular to the direction of belt travel in face, it is described out
The direction of air port opening and the direction of travel of the conveyer belt are oppositely arranged.
2. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, the conveyer belt is mesh belt made of stainless steel steel wire.
3. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, the cleaning solution spray head, antirust solution spray head end face through slot be arranged at diametrically.
4. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, the cleaning solution, the antirust solution pressure are 0.5-0.8MPa.
5. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, the guide rail positioned at the ultrasonic cleaning portion is to the ultrasonic cleaner indent.
6. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, the ultrasonic cleaning liquid temperature is 50-80 degree.
7. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, two openings of the shell are isolated from the outside with blend stop, antirust solution spray portion, high temperature drying
Portion, antirust spraying portion are isolated between the drying portion with blend stop.
8. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, the speed of service of the conveyer belt is 0.008-0.02m/s.
9. a kind of metal parts cleaning system according to claim 1, it is characterised in that:
Wherein, the cleaning solution is that cleaning agent and water are modulated by 1:2.5-1:3, and the antirust solution is that antirust oil and water press 1:
2.5-1:3 is modulated.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811440664.4A CN109382355A (en) | 2018-11-29 | 2018-11-29 | A kind of metal parts cleaning system |
| PCT/CN2019/114696 WO2020108226A1 (en) | 2018-11-29 | 2019-10-31 | Device, system and method for cleaning metal parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811440664.4A CN109382355A (en) | 2018-11-29 | 2018-11-29 | A kind of metal parts cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109382355A true CN109382355A (en) | 2019-02-26 |
Family
ID=65430093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811440664.4A Withdrawn CN109382355A (en) | 2018-11-29 | 2018-11-29 | A kind of metal parts cleaning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109382355A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110102527A (en) * | 2019-04-24 | 2019-08-09 | 宁波永仕电机有限公司 | A kind of axis class method for suppersonic cleaning and its system |
| CN110548622A (en) * | 2019-09-25 | 2019-12-10 | 上海永太汽车零部件有限公司 | Cleaning and rust-proof treatment device for thread plate |
| CN111013929A (en) * | 2019-12-19 | 2020-04-17 | 日照市伟业工具股份有限公司 | Antirust treatment device is used in production of building fastener |
| WO2020108226A1 (en) * | 2018-11-29 | 2020-06-04 | 上海永太汽车零部件有限公司 | Device, system and method for cleaning metal parts |
| CN112024256A (en) * | 2020-09-21 | 2020-12-04 | 肖灯彪 | Spraying device for machining and using method thereof |
-
2018
- 2018-11-29 CN CN201811440664.4A patent/CN109382355A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020108226A1 (en) * | 2018-11-29 | 2020-06-04 | 上海永太汽车零部件有限公司 | Device, system and method for cleaning metal parts |
| CN110102527A (en) * | 2019-04-24 | 2019-08-09 | 宁波永仕电机有限公司 | A kind of axis class method for suppersonic cleaning and its system |
| CN110548622A (en) * | 2019-09-25 | 2019-12-10 | 上海永太汽车零部件有限公司 | Cleaning and rust-proof treatment device for thread plate |
| CN111013929A (en) * | 2019-12-19 | 2020-04-17 | 日照市伟业工具股份有限公司 | Antirust treatment device is used in production of building fastener |
| CN112024256A (en) * | 2020-09-21 | 2020-12-04 | 肖灯彪 | Spraying device for machining and using method thereof |
| CN112024256B (en) * | 2020-09-21 | 2021-12-10 | 合肥市神雕起重机械有限公司 | Spraying device for machining and using method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109382355A (en) | A kind of metal parts cleaning system | |
| CN109396097A (en) | A kind of cleaning system for groove profile sheet metal nut | |
| CN209597741U (en) | A kind of cleaning device for groove profile sheet metal nut | |
| CN109365369A (en) | A kind of metal parts cleaning method | |
| CN110935583B (en) | Paint spraying equipment for outer side wall of circular hollow pipe and using method | |
| CN203764617U (en) | Tunnel type cleaning and drying machine for cleaning plastic turnover box | |
| CN104771774A (en) | Dynamic rotary sterilization cabinet | |
| CN205732134U (en) | A kind of multi-groove ultrasonic washing unit | |
| CN110694846A (en) | Coating device convenient to carry out spraying to object of different shapes | |
| CN106513217A (en) | Four-axis spraying machine with automatic cleaning function | |
| CN211613217U (en) | Be used for car carbon fiber surface processingequipment that sprays paint | |
| CN205797847U (en) | Automatically die cap cleaning machine | |
| CN113649341B (en) | Cleaning equipment is used in artificial tooth material processing | |
| CN209810745U (en) | Metal part cleaning system | |
| CN209772858U (en) | cleaning system for groove-shaped thin plate nut | |
| CN109396096A (en) | A kind of cleaning method for groove profile sheet metal nut | |
| CN208341211U (en) | A kind of cleaning device for mechanical fitting production | |
| CN209452142U (en) | A kind of surface rust protection processing unit for groove profile sheet metal nut | |
| CN105817445A (en) | Automatic cleaning system and method for double faces of filling bag | |
| CN211678445U (en) | Coating device convenient to carry out spraying to object of different shapes | |
| CN207872680U (en) | Clear water rinsing device | |
| CN208905816U (en) | A kind of pharmaceutical purpose tablet-coating machine for capableing of Rapid Cleaning | |
| CN112058566A (en) | A anticorrosive treatment equipment for conveying machinery accessory | |
| CN110966841A (en) | Low-temperature drying spraying equipment | |
| CN208841658U (en) | A kind of double-wall corrugated pipe cooling and drying device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190226 |