WO2020093670A1 - 一种框架锯锯框双向复合导向支承机构 - Google Patents
一种框架锯锯框双向复合导向支承机构 Download PDFInfo
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- WO2020093670A1 WO2020093670A1 PCT/CN2019/085633 CN2019085633W WO2020093670A1 WO 2020093670 A1 WO2020093670 A1 WO 2020093670A1 CN 2019085633 W CN2019085633 W CN 2019085633W WO 2020093670 A1 WO2020093670 A1 WO 2020093670A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- the invention relates to a guide support mechanism, in particular to a composite guide support mechanism for supporting and guiding a saw frame of a diamond frame saw for sawing marble and granite, and belongs to the technical field of stone machinery and equipment.
- the running path of the saw frame has a crucial influence on the quality and accuracy of the processed plate.
- the saw frame will bear the corresponding sawing reaction forces (including normal force, tangential force and lateral force), causing the operation of the saw frame to be disturbed, resulting in processing errors.
- these problems are fatal.
- the common guide support mechanism of the diamond frame saw frame is generally provided at the end of the support shaft, so there is a problem that the support shaft is subject to a large bending moment; Serious safety accidents will occur, causing damage to personal safety and property safety. Therefore, it is necessary to design a new type of guide support mechanism to improve the current situation.
- the invention provides a compact structure, which uses thrust bearings, radial bearings, bearing protective sleeves, sliders, guide rail seats and guide rails as the guiding method and mechanism of the main execution components.
- the main movement direction guide and the lateral guide are integrated design, structure It is compact and has a long working life. It can also solve the problems of excessive bending moment of the support shaft and the single form of equipment guidance.
- the solution of the present invention is:
- a bidirectional composite frame saw frame guide support mechanism mainly provides the main movement direction and lateral guidance for the frame of the frame saw; the mechanism should be used symmetrically, and are respectively arranged at the lower part or the side of the saw frame.
- the guide support mechanism includes a shaft support and a support shaft; the shaft support is used to support the saw frame of the frame saw, and the saw frame transmits the load to the support shaft through the shaft support;
- the support shaft mentioned above applies the load on the guide rail seat and then transmits to the frame through the radial bearing, the thrust bearing and the slider provided on it; the saw frame is not affected by the load, and runs according to the predetermined route to realize the frame saw normal work.
- both ends of the support shaft are hinged on the shaft support, and several thrust bearings and radial bearings are installed in the middle of the shaft; oil holes can be opened at the ends of the shaft to add lubricating substances to the bearings during later maintenance; A shaft end retaining ring is installed at the end, and the axial positioning of the shaft is achieved by screw connection with the shaft support.
- a bearing protective sleeve is installed outside the bearing, and the outer diameter of the radial bearing is slightly larger than the outer diameter of the thrust bearing; the outer wall of the bearing protective sleeve works instead of the outer ring of the radial bearing, and performs reciprocating motion within the set stroke of the guide rail.
- the guide saw frame runs according to the set track on the upper surface of the guide rail, so as to achieve the purpose of improving the sawing effect of the frame saw.
- a stepped collar is provided in the middle of the support shaft to assist the radial positioning of the radial bearing and the thrust bearing; during operation, the collar applies a lateral load to the end of the slider through the thrust bearing;
- the slider is made of a wear-resistant high-toughness material, and the lateral load acts on the bearing seat through contact to be transmitted to the frame.
- the guide rail base is a combined structure, which can be disassembled to facilitate the assembly and disassembly of the mechanism;
- the guide rail base is a rectangular solid structure, the side wall has a groove for supporting shaft installation and displacement, and the lower half of the guide rail base can retain lubricating substances to Improve the working environment of the guide support mechanism.
- the guide rail seat is provided with a guide rail, and the bearing protective sleeve provided on the outer ring of the radial bearing reciprocates within the set stroke of the guide rail; the guide saw frame runs according to the set track on the upper surface of the guide rail.
- the guide rail is a rectangular three-dimensional guide rail, and the upper surface of the guide rail can be processed into a horizontal surface, an inclined surface, a curved surface, and an arbitrary angle surface.
- the slot of the guide rail seat can be protected by protective covers and other protective measures to keep the guide rail clean and prevent damage to the guide support mechanism.
- the slider is located between the side of the guide rail seat and the thrust bearing, and the thrust bearing transmits the lateral force received by the support shaft to the slider, and then to the rack of the equipment through the guide rail seat.
- the normal force and lateral force in the machining process can be transmitted to the frame through radial bearings and thrust bearings and related structures, respectively, to provide bidirectional guidance for the operation of the saw frame, the integrated design of the main side guide mechanism, cost Lower, less occupied space, and stable working process.
- the main motion guide rails used in the mechanism can be designed according to actual needs, changing the existing single processing mode of the processing equipment, making the saw frame operating angle and method more flexible, and laying a foundation for further improving the processing effect.
- Figure 1 is a hinged guide support mechanism structure of a diamond frame saw frame widely used now;
- FIG. 2 is a side sectional view of a guide support mechanism designed by the present invention
- FIG. 3 is a plan view of the guide support mechanism designed by the present invention.
- FIG. 4 is a front view of the guide support mechanism designed by the present invention.
- FIG. 5 is an isometric view of a guide support mechanism designed by the present invention.
- Support shaft 2. Shaft support, 3. Guide rail seat, 4. Bearing protective sleeve retaining ring, 5. Bearing protective sleeve, 6. Radial bearing, 7, Saw frame, 8, Slider, 9 , Shaft end retaining ring, 10, thrust bearing, 11, guide rail, 12, frame, 13, hinge mechanism.
- the guide support mechanism commonly used in diamond frame saw frames is provided at the end of the support shaft.
- this support method has a large bending moment on the support shaft, and the mechanism is more complicated and insufficient. Due to compactness and other problems, once the support shaft breaks, serious safety accidents will occur, causing damage to personal safety and property safety. Therefore, it is necessary to design a new type of guide support mechanism to improve the current situation.
- the present application proposes a bidirectional composite guide support and mechanism for a frame saw frame.
- a bidirectional composite frame saw frame guide support mechanism mainly includes: a support shaft 1, a shaft support 2, a guide rail seat 3, a bearing protection sleeve retaining ring 4.
- the saw frame 7 is hinged with the support shaft 1 through a shaft support 2, which is mounted on the lower part or side of the saw frame;
- the load received in the sawing process acts on the support shaft 1; the support shaft 1 is provided with a radial bearing 6, and the radial bearing 6 acts on the guide rail 11 through the bearing protective sleeve 5; the guide rail 11 is installed in the guide seat 3 , The rail base 3 transmits the load to the frame 12;
- the supporting shaft 1 applies the lateral load to the thrust bearing 10 through the collar; one end of the thrust bearing 10 is in contact with the collar, and the other end is attached to the end of the bearing protective sleeve 5 and transmits the lateral load; the bearing protective sleeve 5 Under the preload of the threaded end ring 9 threaded connection, it is attached to the rail base 3, and when it receives a lateral load, it is transmitted to the rail base 3; the rail base 3 further transmits the lateral load to the guide support mechanism On the rack 12.
- the bearing protective sleeve 5 with the radial bearing 6 inside is driven by the saw frame 7 to roll along the upper surface of the guide rail 11 at a set stroke to provide guidance for the operation of the saw frame 7.
- the bearing protective sleeve is in direct contact with the upper surface of the guide rail, and the load is applied to the guide rail and then transmitted to the rack of the equipment, and rolls within the set stroke of the guide rail to provide guidance and support for the main motion.
- the bearing protection sleeve is a cylindrical body with a hole at one end to allow the support shaft to pass through, and the other end is used in conjunction with the bearing protection sleeve retaining ring to achieve axial positioning of the radial bearing.
- the upper surface of the rectangular guide rail 11 can be designed as a horizontal surface, an inclined surface, a curved surface, and any spline curved surface to provide a setting operation guide for the saw frame; to realize multiple operation modes of the saw frame.
- the guide rail base is in the shape of a rectangular box, which can be disassembled to facilitate the disassembly and maintenance of internal components; the lower half of the guide rail base is of a closed design to prevent the loss of lubricating substances caused by rolling.
- the structure of the guide rail base 3 provides partial protection for the guide rail 11 and retains lubricating substances to improve the working environment of the guide support mechanism, and protective measures such as the addition of a protective cover can also be adopted to ensure the cleanliness inside the mechanism to avoid damage.
- the radial bearing 6 is used to bear radial loads; the thrust bearing 10 is used to specifically withstand axial forces; the guide of the main direction of movement is borne by the radial bearings, which are installed in the bearing protective sleeve; The thrust bearing transmits the lateral force received by the support shaft to the slider, and then transmits it to the frame of the equipment through the guide rail seat.
- the slider is made of wear-resistant, high-toughness materials to improve friction conditions and increase working life.
- an oil hole is opened at an end of the support shaft, and a lubricating substance can be added to the bearing during later maintenance.
- the present invention provides a bidirectional composite guide support mechanism for a frame saw frame, which is different from the traditional hinge type, guide roller type, hydrostatic pressure and other guide support mechanisms. It has a compact and simple structure, which can provide the main movement direction of the saw frame The guide on the side can also provide lateral guidance to stabilize the saw frame and prevent deviation.
- the closed working environment prevents the loss of lubricating substances, which can ensure that the mechanism is fully lubricated and protected during the working process.
- this mechanism Compared with the traditional saw frame guide support mechanism: this mechanism combines the main motion guide device and the side guide device, which reduces the occupied space and structural complexity; in addition, the mechanism greatly reduces the support shaft by changing the force position The bending moment suffered by the support shaft is reduced, and its working life and production safety are improved; in addition, the method can realize the independent design of the main movement track of the saw frame by designing the shape of the upper surface of the guide rail.
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Abstract
一种框架锯锯框双向复合导向支承机构，包括轴支座（2）、支承轴（1）；轴支座（2）用于支撑框架锯的锯框（7），锯框（7）通过轴支座（2）将载荷传递到支承轴（1）上；支承轴（1）通过设置在其上的向心轴承（6）、推力轴承（10）以及滑块（8）将载荷作用到导轨座（3）上进而传递到机架（12）上。
Description
本发明涉及一种导向支承机构，具体是一种为锯解大理石及花岗石用的金刚石框架锯的锯框提供支承和导向作用的复合导向支承机构，属于石材机械设备技术领域。
在金刚石框架锯的运行过程中，锯框的运行路线对于加工板材质量及精度有着至关重要的影响。在石材的锯解过程中，锯框会承受相应的锯解反作用力(包括法向力，切向力与侧向力)，导致锯框的运行受到干扰，从而出现加工误差。对于大型荒料的锯解，这些问题是致命的。此外，目前金刚石框架锯锯框的常用导向支承机构一般设置在支撑轴的端部，因此存在支承轴受弯矩较大的问题；且导向支撑机构都较为复杂、不够紧凑，支承轴一旦断裂，将出现严重的安全事故，对人身安全与财产安全造成损害。因此，有必要设计一种新型的导向支承机构改善目前的状况。
发明内容
本发明提供了一种结构紧凑，采用推力轴承、向心轴承、轴承防护套、滑块、导轨座和导轨作为主要执行部件的导向方法和机构，主运动方向导向与侧向导向一体设计，结构紧凑，工作寿命较长，还可以解决支承轴受弯矩过大问题及设备导向形式单一等问题。
为了达成上述目的，本发明的解决方案为：
一种双向复合框架锯锯框导向支承机构，主要为框架锯的锯框提供主运动方向与侧向的导向；所述机构应对称使用，分别设置在锯框下部或侧面。所述的导向支承机构包括轴支座、支撑轴；所述的轴支座用于支撑框架锯的锯框，所述的锯框通过轴支座将载荷传递到所述的支承轴上；所述的支承轴通过设置在其上的向心轴承、推力轴承以及滑块将载荷作用到导轨座上进而传递到机架上；使锯框不受载荷影响，按照预定路线运行，实现框架锯的正常工作。
进一步的，所述支承轴两端铰接于轴支座上，轴中部安装有若干个推力轴承与向心轴承；轴的端部可以开设油孔，在后期维护时为轴承添加润滑物质；轴的 端部安装有轴端挡圈，通过与轴支座螺纹连接实现轴的轴向定位。
进一步的，所述轴承外部安装有轴承防护套，向心轴承外径略大于推力轴承外径；轴承防护套外壁代替向心轴承外圈工作，在导轨设定行程内进行往复运动。引导锯框按照导轨上表面设定轨迹运行，从而达到改善框架锯锯解效果的目的。
进一步的，所述支承轴中部设有阶梯型轴环，辅助向心轴承与推力轴承实现轴向定位；工作时，轴环将侧向载荷通过推力轴承作用在滑块的端部；
进一步的，所述滑块由耐磨高韧性材料制成，将侧向载荷通过接触作用在轴承座上进而传递到机架上。
进一步的，所述导轨座为组合结构，可以拆卸以方便机构的装卸；导轨座整体为矩形立体结构，侧壁留有供支承轴安装与位移的槽，导轨座下半部分可以存留润滑物质以改善导向支承机构的工作环境。
进一步的，所述的导轨座上设有导轨，设置于向心轴承外圈的轴承防护套在导轨设定行程内进行往复运动；引导锯框按照导轨上表面设定轨迹运行。
进一步的，所述导轨为矩形立体导轨，导轨上表面可以加工为水平面、倾斜面、曲面及任意角度面。
进一步的，所述导轨座的开槽可以使用防护罩等防护措施，保持导轨洁净，防止导向支承机构损坏。
进一步的，所述滑块位于导轨座侧面与推力轴承之间，所述推力轴承将支承轴所受到的侧向力传递到滑块上，进而通过导轨座传递到设备的机架上。
本发明的有益之处是：
1.通过将支承轴两端铰接于轴支座上，改善了支承轴受力条件，可大幅度降低支承轴所受的弯矩，提高框架锯的安全性和相关零部件的使用寿命，而且结构简单，拆装方便，便于维修。
2.可将加工过程中的法向力与侧向力分别通过向心轴承与推力轴承及相关结构传递到机架上，为锯框的运行提供双向导向，主侧导向机构一体化设计，成本较低，占用空间较小，工作过程稳定。
3.可根据实际需要对机构中所使用的主运动导轨进行设计，改变了现有加工设备运行形式单一的情况，使锯框运行角度和方式更加灵活，为进一步提高加工效果奠定基础。
构成本申请的一部分说明书附图用来提供对本申请的进一步理解，本申请的示意性实施例及其说明用于解释本申请，并不构成对本申请的不当限定。
图1是现在广泛使用的金刚石框架锯锯框的铰链式导向支承机构结构；
图2是本发明设计的导向支承机构的侧视剖面图；
图3是本发明设计的导向支承机构的俯视图；
图4是本发明设计的导向支承机构的主视图；
图5是本发明设计的导向支承机构的等轴测视图；
图中：1、支承轴，2、轴支座，3、导轨座，4、轴承保护套挡圈，5、轴承保护套，6、向心轴承，7、锯框，8、滑块，9、轴端挡圈，10、推力轴承，11、导轨，12、机架，13、铰链机构。
应该指出，以下详细说明都是例示性的，旨在对本申请提供进一步的说明。除非另有指明，本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。
需要注意的是，这里所使用的术语仅是为了描述具体实施方式，而非意图限制根据本申请的示例性实施方式。如在这里所使用的，除非上下文另外明确指出，否则单数形式也意图包括复数形式，此外，还应当理解的是，当在本说明书中使用术语“包含”和/或“包括”时，其指明存在特征、步骤、操作、器件、组件和/或它们的组合；
正如背景技术所介绍的，目前金刚石框架锯锯框常用的导向支承机构设置在支撑轴的端部，如图1所示，这种支撑方式存在支承轴受弯矩较大，机构较为复杂且不够紧凑等问题，支承轴一旦断裂，将出现严重的安全事故，对人身安全与财产安全造成损害。因此，有必要设计一种新型的导向支承机构改善目前的状况，为了解决如上的技术问题，本申请提出了一种框架锯锯框双向复合导向支承与机构。
本申请的一种典型的实施方式中，如图2所示，一种双向复合框架锯锯框导向支承机构，主要包括：支承轴1，轴支座2，导轨座3，轴承保护套挡圈4，轴承保护套5，向心轴承6，滑块8，轴端挡圈9，推力轴承10，导轨11；所述机构应关 于锯框长度方向对称布置，每个锯框使用四组机构，分别安装在锯框7下部四角的机架12上；
锯框7通过轴支座2与支承轴1铰接，所述轴支座安装在锯框的下部或者侧面；
将锯解过程中所受到的载荷作用在支承轴1上；支承轴1上装有向心轴承6，通过向心轴承6借助轴承保护套5作用在导轨11上；导轨11安装在导轨座3内，导轨座3将所受载荷传递到机架12上；
进一步地，支承轴1将所受侧向载荷通过轴环作用在推力轴承10上；推力轴承10一端与轴环接触，另一端与轴承保护套5端部贴合并传递侧向载荷；轴承保护套5在轴端挡圈9螺纹连接的预紧下与导轨座3贴合，在受到侧向载荷时将其传递至导轨座3上；导轨座3进而将侧向载荷传递到导向支承机构所设置的机架12上。
进一步地，内部装有向心轴承6的轴承保护套5在锯框7的带动下沿着导轨11上表面在设定行程滚动，为锯框7的运行提供导向。轴承保护套直接与导轨上表面接触，将载荷作用在导轨上进而传递到设备的机架上，并在导轨设定行程内滚动，为主运动提供导向并起到支承的作用。
所述轴承保护套为圆柱体，一端有孔隙以使支承轴通过，另一端与轴承保护套挡圈配合使用以实现向心轴承的轴向定位。
进一步地，所述的矩形导轨11上表面可以设计为水平面、倾斜面、曲面及任意样条曲面为锯框提供设定运行导向；以实现锯框的多种运行方式。
进一步地，所述导轨座为矩形方盒状，可以拆卸以方便内部部件的拆装与维护；导轨座下半部分为封闭设计，以防止滚动导致的润滑物质的流失。
导轨座3结构为导轨11提供部分防护并存留润滑物质以改善导向支承机构的工作环境，还可以采用添加防护罩等防护措施以保证机构内部的洁净，避免发生损坏。
进一步的，所述的向心轴承6用于承受径向载荷；推力轴承10用来专门承受轴向力；主运动方向的导向由向心轴承承担，向心轴承安装在轴承保护套内使用；推力轴承将支承轴所受到的侧向力传递到滑块上，进而通过导轨座传递到设备的机架上。
进一步的，所述滑块采用耐磨、高韧性材料制成，以改善摩擦状况并增加工 作寿命。
进一步的，所述支承轴的端部开设有油孔，在后期维护时可以为轴承添加润滑物质。
本发明提出的一种框架锯锯框双向复合导向支承机构，与传统的铰链式、导轨滚轮式、流体静压式等导向支承机构不同，它结构紧凑简单，既可以为锯框提供主运动方向上的导向，也可以提供侧向导向，使锯框运行稳定并防止偏移。封闭的工作环境防止了润滑物质的流失，可以保证该机构在工作过程中得到充分的润滑防护。
与传统的锯框导向支承机构相比：该机构将主运动导向装置与侧向导向装置复合设计，减小了占用空间与结构复杂性；此外，该机构通过改变支承轴受力位置大幅度减小了支承轴所受弯矩，提高其工作寿命和生产安全性；另外，本方法可以通过设计导轨上表面的外形来实现对锯框的主运动运行轨迹的自主设计。
以上所述仅为本申请的优选实施例而已，并不用于限制本申请，对于本领域的技术人员来说，本申请可以有各种更改和变化。凡在本申请的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本申请的保护范围之内。
Claims (10)
- 一种框架锯锯框双向复合导向支承机构，其特征在于，包括轴支座、支撑轴；所述的轴支座用于支撑框架锯的锯框，所述的锯框通过轴支座将载荷传递到所述的支承轴上；所述的轴承轴通过设置在其上的向心轴承、推力轴承以及滑块将载荷作用到导轨座上进而传递到机架上。
- 如权利要求1所述的框架锯锯框双向复合导向支承机构，其特征在于，所述支承轴两端铰接于轴支座上，所述的推力轴承、向心轴承和滑块设置在轴中部；所述的向心轴承承受径向载荷，所述的推力轴承承受轴向载荷。
- 如权利要求1或2所述的框架锯锯框双向复合导向支承机构，其特征在于，在所述的支承轴的端部还开设有注油孔。
- 如权利要求1或2所述的框架锯锯框双向复合导向支承机构，其特征在于，在所述的支承轴的端部还设有轴端挡圈，且所述的轴端挡圈设置在轴支座外部，与轴支座之间通过连接件连接，实现轴的轴向定位。
- 如权利要求1或2所述的框架锯锯框双向复合导向支承机构，其特征在于，所述向心轴承的外部安装有轴承防护套，向心轴承外径略大于推力轴承外径；轴承防护套外壁代替向心轴承外圈工作。
- 如权利要求1所述的框架锯锯框双向复合导向支承机构，其特征在于，所述导轨座为组合结构，导轨座整体为矩形立体结构，侧壁留有供支承轴安装与位移的槽，导轨座下半部分可以存留润滑物质以改善导向支承机构的工作环境。
- 如权利要求6所述的框架锯锯框双向复合导向支承机构，其特征在于，所述的导轨座上设有导轨，设置于向心轴承外圈的轴承防护套在导轨设定行程内进行往复运动；引导锯框按照导轨上表面设定轨迹运行。
- 如权利要求7所述的框架锯锯框双向复合导向支承机构，其特征在于，所述导轨为矩形立体导轨，导轨上表面可以加工为水平面、倾斜面、曲面及任意角度面。
- 如权利要求1所述的框架锯锯框双向复合导向支承机构，其特征在于，所述支承轴中部设有阶梯型轴环，辅助向心轴承与推力轴承实现轴向定位。
- 如权利要求1所述的框架锯锯框双向复合导向支承机构，其特征在于，所述滑块位于导轨座侧面与推力轴承之间，所述推力轴承将支承轴所受到的侧向力传递到滑块上，进而通过导轨座传递到设备的机架上。
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| CN201811312585.5A CN109249547B (zh) | 2018-11-06 | 2018-11-06 | 一种框架锯锯框双向复合导向支承机构 |
| CN201811312585.5 | 2018-11-06 |
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| CN200974120Y (zh) * | 2006-07-07 | 2007-11-14 | 贵阳铝镁设计研究院 | 浇铸小车吊挂机构 |
| US20080295822A1 (en) * | 2007-06-04 | 2008-12-04 | Black & Decker Inc. | Rail guide with bearings for tile saw |
| CN201427361Y (zh) * | 2009-05-25 | 2010-03-24 | 福建省晋江市盛达机器有限公司 | 一种上升式框架锯 |
| CN104842462A (zh) * | 2015-05-14 | 2015-08-19 | 山东大学 | 框架式锯机导向机构 |
| CN204585570U (zh) * | 2015-05-14 | 2015-08-26 | 山东大学 | 框架式锯机导向机构 |
| CN109249547A (zh) * | 2018-11-06 | 2019-01-22 | 山东大学 | 一种框架锯锯框双向复合导向支承机构 |
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| CN1024584C (zh) * | 1990-03-12 | 1994-05-18 | 佳木斯工学院 | 新型推力向心滚动轴承 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200974120Y (zh) * | 2006-07-07 | 2007-11-14 | 贵阳铝镁设计研究院 | 浇铸小车吊挂机构 |
| US20080295822A1 (en) * | 2007-06-04 | 2008-12-04 | Black & Decker Inc. | Rail guide with bearings for tile saw |
| CN201427361Y (zh) * | 2009-05-25 | 2010-03-24 | 福建省晋江市盛达机器有限公司 | 一种上升式框架锯 |
| CN104842462A (zh) * | 2015-05-14 | 2015-08-19 | 山东大学 | 框架式锯机导向机构 |
| CN204585570U (zh) * | 2015-05-14 | 2015-08-26 | 山东大学 | 框架式锯机导向机构 |
| CN109249547A (zh) * | 2018-11-06 | 2019-01-22 | 山东大学 | 一种框架锯锯框双向复合导向支承机构 |
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| CN109249547A (zh) | 2019-01-22 |
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