WO2020060148A1 - Polysiloxane-polycarbonate copolymer having high impact resistance, flame resistance and transparency, and preparation method therefor - Google Patents

Polysiloxane-polycarbonate copolymer having high impact resistance, flame resistance and transparency, and preparation method therefor Download PDF

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WO2020060148A1
WO2020060148A1 PCT/KR2019/011986 KR2019011986W WO2020060148A1 WO 2020060148 A1 WO2020060148 A1 WO 2020060148A1 KR 2019011986 W KR2019011986 W KR 2019011986W WO 2020060148 A1 WO2020060148 A1 WO 2020060148A1
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polysiloxane
formula
group
carbon atoms
polycarbonate
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PCT/KR2019/011986
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French (fr)
Korean (ko)
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김지은
신경무
이재훈
허성현
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주식회사 삼양사
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Publication of WO2020060148A1 publication Critical patent/WO2020060148A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/18Block or graft polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/18Block or graft polymers
    • C08G64/186Block or graft polymers containing polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/14Polysiloxanes containing silicon bound to oxygen-containing groups
    • C08G77/16Polysiloxanes containing silicon bound to oxygen-containing groups to hydroxyl groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/445Block-or graft-polymers containing polysiloxane sequences containing polyester sequences
    • C08G77/448Block-or graft-polymers containing polysiloxane sequences containing polyester sequences containing polycarbonate sequences
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/10Block- or graft-copolymers containing polysiloxane sequences

Definitions

  • the present invention relates to a polysiloxane-polycarbonate copolymer having improved impact resistance, flame retardancy, and transparency, and more particularly, a branched polysiloxane having a specific structure, a linear polysiloxane having a specific structure, and a polycarbonate block as repeat units It relates to a polysiloxane-polycarbonate copolymer having excellent flame retardancy and transparency while improving mechanical strength such as impact resistance, and a method for manufacturing the same.
  • Polycarbonate resins are widely used as electrical parts, mechanical parts and industrial resins because of their excellent heat resistance, mechanical properties (especially impact strength) and transparency. Particularly, when polycarbonate resin is used as a TV housing, computer monitor housing, copier, printer, notebook battery, lithium battery case material, etc., in which heat is dissipated in the electric and electronic field, excellent flame retardancy as well as heat resistance and mechanical properties are required. .
  • the most common method used to impart flame retardancy to a polycarbonate resin is to mix a halogen flame retardant bromine or chlorine compound with the polycarbonate resin.
  • a halogen flame retardant when used, the function of flame retardant is sufficiently exhibited in the event of a fire, but hydrogen halide gas is generated during resin processing, which causes mold corrosion and environmental pollution, and also produces dioxin, a toxic gas harmful to the human body during combustion.
  • the use regulation movement is expanding.
  • a flame retardant polycarbonate resin composition using a fluorinated polyolefin-based resin simultaneously as an alkali metal salt and an anti-dripping agent as a non-halogen flame retardant has been developed.
  • the present invention is to solve the problems of the prior art as described above, as well as excellent flame retardancy, and provides a polysiloxane-polycarbonate copolymer excellent in impact resistance and transparency as well as a technical problem.
  • the present invention to solve the above technical problem, the polysiloxane of formula 1; Polysiloxanes other than the polysiloxane of Formula 1; And it provides a polysiloxane-polycarbonate copolymer comprising a polycarbonate block as a repeating unit:
  • R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group
  • R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms
  • R 3 independently represents an alkylene group having 2 to 8 carbon atoms
  • R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
  • k independently represents an integer from 1 to 4,
  • l, m and n each independently represent an integer of 0 to 4, provided that at least one of l, m and n is not 0,
  • x and y each independently represent an integer from 0 to 100.
  • the present invention also comprises the steps of forming a polysiloxane-polycarbonate intermediate by reacting polysiloxane of Formula 1, polysiloxane other than polysiloxane of Formula 1, and oligomeric polycarbonate under interface reaction conditions; And it provides a method for producing a polysiloxane-polycarbonate copolymer comprising the step of polymerizing the intermediate using a first polymerization catalyst:
  • R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group
  • R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms
  • R 3 independently represents an alkylene group having 2 to 8 carbon atoms
  • R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
  • k independently represents an integer from 1 to 4,
  • l, m and n each independently represent an integer of 0 to 4, provided that at least one of l, m and n is not 0,
  • x and y each independently represent an integer from 0 to 100.
  • the present invention also provides a molded article manufactured using the polysiloxane-polycarbonate copolymer according to the present invention to solve the above technical problem.
  • the polysiloxane-polycarbonate copolymer according to the present invention can dramatically improve flame retardancy without the addition of a flame retardant, and at the same time, it is possible to maintain excellent properties of polycarbonate, such as impact resistance and transparency, an area in need of flame retardancy, for example For example, it can be variously applied to construction materials, automobile parts, office equipment, and housings for electric / electronic products.
  • reaction product refers to a substance formed by the reaction of two or more reactants.
  • first, second, and the like are used to describe a polymerization catalyst, but the polymerization catalyst is not limited by these terms. These terms are only used to distinguish the polymerization catalysts from each other.
  • the first polymerization catalyst and the second polymerization catalyst may be the same type of catalyst or different types of catalyst.
  • the English letter "R” used to represent hydrogen, halogen atoms, and / or hydrocarbon groups, etc. in the formulas described herein has a subscript represented by a number, but the “R” is a subscript. It is not limited by.
  • the “R” s independently of each other represent hydrogen, halogen atoms and / or hydrocarbon groups. For example, regardless of whether two or more "R” s have the same or different numbers of subscripts, these "Rs" may represent the same hydrocarbon group or different hydrocarbon groups.
  • the present invention is a polysiloxane of the formula (1); Polysiloxane of the following formula (2); And a polysiloxane-polycarbonate copolymer comprising a polycarbonate block as a repeating unit.
  • the polysiloxane-polycarbonate copolymer according to the present invention includes a polysiloxane of formula 1 as a repeating unit.
  • the polysiloxane represented by the following Chemical Formula 1 is a compound in which siloxanes including a siloxane having a hydroxyphenyl group are linked to a side chain.
  • R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group
  • R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms
  • R 3 independently represents an alkylene group having 2 to 8 carbon atoms
  • R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
  • k independently represents an integer from 1 to 4,
  • l, m and n each independently represent an integer of 0 to 4, preferably an integer of 0 to 2, provided that at least one of l, m and n is not 0,
  • x and y each independently represent an integer from 0 to 100, preferably an integer from 0 to 50, more preferably an integer from 0 to 10, Or it may represent an integer of 2 to 100, preferably an integer of 2 to 50, more preferably an integer of 2 to 10.
  • the hydrocarbon group having 1 to 13 carbon atoms is an alkyl group or an alkoxy group having 1 to 13 carbon atoms, an alkenyl group or alkenyloxy group having 2 to 13 carbon atoms, a cycloalkyl group or cycloalkoxy group having 3 to 6 carbon atoms, and 6 to 10 carbon atoms. It may be an aryloxy group, an aralkyl group or an aralkoxy group having 7 to 13 carbon atoms, or an alkaryl group or an alkaryloxy group having 7 to 13 carbon atoms.
  • the alkyl group can be methyl, ethyl or propyl;
  • the alkylene group may be ethylene or propylene;
  • the halogen atom may be Cl or Br;
  • the alkoxy group can be methoxy, ethoxy or propoxy;
  • the aryl group may be phenyl, chlorophenyl or tolyl (preferably phenyl).
  • the polysiloxane of Formula 1 may be a reaction product of a polysiloxane of Formula 4 and a compound of Formula 5 below.
  • R 1 , R 2 , l, m, n, x and y are as defined in Formula 1 above.
  • R 4 and k are the same as defined in Chemical Formula 1, and h represents an integer of 1 to 7.
  • the molar ratio of the compound of Formula 4 to the compound of Formula 5 used for preparing the polysiloxane of Formula 1 is preferably maintained in the range of 1: 4 to 1: 1, and maintained in the range of 1: 3 to 1: 2. It is more preferable. If the molar ratio of the compound of Formula 4 to the compound of Formula 5 is outside the above range, it may affect the degree of polymerization of polysiloxane and polycarbonate, which may be a factor of deterioration in flame retardancy and transparency.
  • the polysiloxane-polycarbonate copolymer according to the present invention includes a polysiloxane other than the polysiloxane of Formula 1 as a repeating unit, and specifically includes the polysiloxane of Formula 2 below.
  • the polysiloxane represented by the following Chemical Formula 2 is a hydroxy terminal siloxane compound having a hydroxyl group at the terminal.
  • R 5 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
  • R 6 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms
  • R 7 independently represents an alkylene group having 2 to 8 carbon atoms
  • A is X or NH-X-NH, where X is a linear or branched aliphatic group having 1 to 20 carbon atoms; A cycloalkylene group having 3 to 20 carbon atoms; Or a mononuclear or polynuclear arylene group having 6 to 30 carbon atoms substituted or unsubstituted with a halogen atom, an alkyl group, an alkoxy group, an aryl group, or a carboxyl group,
  • n independently represents an integer from 0 to 10, preferably an integer from 0 to 4,
  • n independently represents an integer of 2 to 1,000, preferably an integer of 2 to 500, more preferably an integer of 5 to 100.
  • the halogen atom may be Cl or Br;
  • the alkyl group may be an alkyl group having 1 to 13 carbon atoms, such as methyl, ethyl or propyl;
  • the alkoxy group may be an alkoxy group having 1 to 13 carbon atoms, such as methoxy, ethoxy or propoxy;
  • the aryl group may be an aryl group having 6 to 10 carbon atoms, such as phenyl, chlorophenyl or tolyl;
  • the hydrocarbon group having 1 to 13 carbon atoms is an alkyl group having 1 to 13 carbon atoms, an alkoxy group having 1 to 13 carbon atoms, an alkenyl group having 2 to 13 carbon atoms, an alkenyloxy group having 2 to 13 carbon atoms, 3 to 3 carbon atoms.
  • X is, for example, an aliphatic group having 1 to 20 carbon atoms substituted or unsubstituted with a halogen atom, an aliphatic group having 1 to 20 carbon atoms containing oxygen, nitrogen or sulfur atoms in the main chain, and 3 to 3 carbon atoms. It may be a cycloalkylene group of 6, or an arylene group that may be derived from bisphenol A, lesocinol, hydroquinone or diphenylphenol, and may be represented by the following formulas Aa to Ah.
  • the hydroxy-terminated siloxane of Formula 2 may be a reaction product of a hydroxy-terminated siloxane of Formula 2a and an acyl compound (ie, a hydroxy-terminated siloxane having an ester bond).
  • R 5 , R 6 , R 7 , m and n are as defined in Formula 2 above.
  • the hydroxy-terminated siloxane of Formula 2a is synthesized by, for example, a molar ratio of 2: 1 using a platinum catalyst and a compound of Formula 2b containing a hydroxy group and a double bond and a compound of Formula 2c containing silicon. Can be manufactured.
  • R 5 and m are the same as defined in Formula 2 above, and k represents an integer of 1 to 7.
  • R 6 and n are as defined in Formula 2 above.
  • the acyl compound used in the preparation of the hydroxy-terminated siloxane of Chemical Formula 2 may have, for example, an aromatic, aliphatic or mixed structure containing both aromatic and aliphatic.
  • the acyl compound may have 6 to 30 carbon atoms, and aliphatic may have 1 to 20 carbon atoms.
  • the acyl compound may further include a halogen, oxygen, nitrogen or sulfur atom.
  • the hydroxy-terminated siloxane of Formula 2 may be a reaction product of a hydroxy-terminated siloxane of Formula 2a and a diisocyanate compound (ie, a hydroxy-terminated siloxane having a urethane bond).
  • the diisocyanate compound is, for example, 1,4-phenylenediisocyanate (1,4-phenylenediisocyanate), 1,3-phenylenediisocyanate (1,3-phenylenediisocyanate) or 4,4'- methylenediphenyl di It may be an isocyanate (4,4'-methylenediphenyl diisocyanate).
  • the polysiloxane-polycarbonate copolymer according to the present invention is a polysiloxane of Formula 1 (ie, a polysiloxane block having a hydroxyphenyl group on the side chain) and a polysiloxane other than the polysiloxane of Formula 1 (ie, a polysiloxane of Formula 2, with a hydroxyl group at the terminal)
  • Polysiloxane block having a) comprises a polycarbonate block of the formula (3) to be described later as a repeating unit.
  • R 8 is an alkyl group (eg, an alkyl group having 1 to 20 carbon atoms, preferably 1 to 13 carbon atoms), a cycloalkyl group (eg, a cycloalkyl group having 3 to 20 carbon atoms, preferably 3 to 6 carbon atoms), an alkenyl group (eg, Alkenyl groups having 2 to 20 carbon atoms, preferably 2 to 13 carbon atoms, alkoxy groups (eg, alkoxy groups having 1 to 20 carbon atoms, preferably 1 to 13 carbon atoms), halogen atoms (eg Cl or Br) or nitro It represents a substituted or unsubstituted aromatic hydrocarbon group having 6 to 30 carbon atoms.
  • the aromatic hydrocarbon group may be derived from, for example, a compound of Formula 6 below.
  • X is a straight, branched or cyclic alkylene group having no functional group; Or a linear, branched or cyclic alkylene group including at least one functional group selected from the group consisting of sulfide, ether, sulfoxide, sulfone, ketone, naphthyl or isobutylphenyl (for example, a linear alkylene group having 1 to 10 carbon atoms, A branched alkylene group having 3 to 10 carbon atoms, or a cyclic alkylene group having 3 to 10 carbon atoms),
  • R 9 and R 10 are each independently a halogen atom (eg, Cl or Br), or a straight, branched or cyclic alkyl group (eg, a linear alkyl group having 1 to 10 carbon atoms, a branched alkyl group having 3 to 10 carbon atoms, or a carbon number) 3 to 10 cyclic alkyl group),
  • a halogen atom eg, Cl or Br
  • a straight, branched or cyclic alkyl group eg, a linear alkyl group having 1 to 10 carbon atoms, a branched alkyl group having 3 to 10 carbon atoms, or a carbon number
  • p and q each independently represent the integer of 0-4.
  • the compound of Formula 6 is, for example, bis (4-hydroxyphenyl) methane, bis (4-hydroxyphenyl) phenylmethane, bis (4-hydroxyphenyl) naphthylmethane, bis (4- Hydroxyphenyl)-(4-isobutylphenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 1-ethyl-1,1-bis (4-hydroxyphenyl) propane, 1-phenyl- 1,1-bis (4-hydroxyphenyl) ethane, 1-naphthyl-1,1-bis (4-hydroxyphenyl) ethane, 1,2-bis (4-hydroxyphenyl) ethane, 1,10 -Bis (4-hydroxyphenyl) decane, 2-methyl-1,1-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4 -Hydroxyphenyl) butane, 2,2-bis (4-hydroxyphenyl) pen
  • dihydric phenol examples include 2,2-bis (4-hydroxyphenyl) propane (bisphenol A).
  • Other functional dihydric phenols may refer to U.S. Patents US 2,999,835, US 3,028,365, US 3,153,008 and US 3,334,154, and the divalent phenols alone or in combination of two or more. Can be used.
  • a carbonate precursor for example, carbonyl chloride (phosgene), carbonyl bromide, bis halo formate, diphenyl carbonate or dimethyl carbonate may be used.
  • the content of the polysiloxane of Formula 1 in the polysiloxane-polycarbonate copolymer of the present invention is 0.5 to 20% by weight relative to the total weight of the copolymer, preferably 1 to 20% by weight, more preferably 3 It may be from 15 to 15% by weight.
  • the content of the polysiloxane of Formula 1 is less than 0.5% by weight, flame retardancy may be poor, and when the content of the polysiloxane of Formula 1 exceeds 20% by weight, transparency and processability may be deteriorated.
  • the content of the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) in the polysiloxane-polycarbonate copolymer of the present invention is preferably 0.5 to 20% by weight based on the total weight of the copolymer, preferably May be 1 to 20% by weight, more preferably 2 to 15% by weight.
  • polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 0.5% by weight, impact resistance may be poor, and polysiloxanes other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2) When the content of) exceeds 20% by weight, transparency may be deteriorated.
  • the total content of the polysiloxane of Formula 1 and polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2) in the polysiloxane-polycarbonate copolymer of the present invention is 1 based on the total weight of the copolymer. To 25% by weight, preferably 3 to 20% by weight, more preferably 5 to 20% by weight, even more preferably 5 to 15% by weight.
  • the weight ratio of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) included in the polysiloxane-polycarbonate copolymer of the present invention as a repeating unit is 1: 9. To 9: 1, preferably 1: 8 to 8: 1, more preferably 2: 7 to 7: 2, even more preferably 2: 7 to 6: 3, most preferably 4: 5 to 5 : 4.
  • the content of the polycarbonate block in the polysiloxane-polycarbonate copolymer of the present invention is 75 to 99% by weight, preferably 80 to 97% by weight, more preferably 80 to 95% based on the total weight of the copolymer. Weight percent, even more preferably 85 to 95 weight percent.
  • the content of the polycarbonate block is less than 75% by weight, transparency and processability may be deteriorated, and when the content of the polycarbonate block exceeds 99% by weight, flame retardancy and impact resistance may be deteriorated.
  • the viscosity average molecular weight (M V ) of the polysiloxane-polycarbonate copolymer according to the present invention may be 15,000 to 200,000, more preferably 15,000 to 100,000. If the viscosity average molecular weight of the polysiloxane-polycarbonate copolymer is less than 15,000, mechanical properties may be remarkably deteriorated, and if it exceeds 200,000, a problem in processing of the resin may occur due to an increase in melt viscosity.
  • the present invention also relates to a method for preparing the aforementioned polysiloxane-polycarbonate copolymer.
  • the method for producing a polysiloxane-polycarbonate copolymer according to the present invention includes polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2) and oligomeric polycarbonate in an aqueous alkali solution. And forming a polysiloxane-polycarbonate intermediate by reacting under an interface reaction condition consisting of an organic phase. And polymerizing the polysiloxane-polycarbonate intermediate using a first polymerization catalyst.
  • the step of forming the polysiloxane-polycarbonate intermediate comprises the polysiloxane mixture content and the oligomeric polycarbonate content of the polysiloxane of Formula 1 and polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2).
  • the polysiloxane mixture content of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 1% by weight, flame retardancy and / or impact resistance may be poor, and the polysiloxane of Formula 1 and Formula
  • the content of the polysiloxane (specifically, the polysiloxane of Formula 2) other than the polysiloxane of 1 is more than 25% by weight, processability and transparency may be deteriorated.
  • the oligomeric polycarbonate used in the preparation of the polysiloxane-polycarbonate copolymer according to the present invention may be an oligomeric polycarbonate having a viscosity average molecular weight of 800 to 20,000, preferably 1,000 to 15,000. If the viscosity average molecular weight of the polycarbonate is less than 800, the molecular weight distribution may be broadened and the physical properties may be deteriorated, and if it exceeds 20,000, the reactivity may be reduced.
  • the oligomeric polycarbonate may be prepared by adding the above-described divalent phenol compounds to an aqueous alkali solution to make a phenol salt state, and then reacting the salt phenols with dichloromethane injected with phosgene gas.
  • phosgene divalent phenolic compounds
  • the molar ratio of phosgene to the divalent phenolic compound is less than 1, reactivity may be lowered, and if the molar ratio of phosgene to the divalent phenolic compound exceeds 1.5, processability may be caused by excessive molecular weight increase.
  • the polycarbonate oligomer forming reaction may be generally performed at a temperature in the range of about 15 to 60 ° C, and alkali metal hydroxide (eg, sodium hydroxide) may be used to adjust the pH of the reaction mixture.
  • alkali metal hydroxide eg, sodium hydroxide
  • the step of forming the polysiloxane-polycarbonate intermediate includes polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2), and oligomeric polycarbonate. It includes the step of forming a mixture, the mixture may be one comprising a phase change catalyst, a molecular weight modifier and a second polymerization catalyst.
  • the step of forming the polysiloxane-polycarbonate intermediate includes polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2), and oligomeric polycarbonate. Forming a mixture to be made; And extracting the organic phase from the resulting mixture after the reaction of the polysiloxane of Formula 1, the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) and the oligomeric polycarbonate is completed, and the polysiloxane -Polymerizing the polycarbonate intermediate may include providing a first polymerization catalyst to the extracted organic phase.
  • the polysiloxane-polycarbonate copolymer according to the present invention is a polysiloxane (polysiloxane of formula 2) other than the polysiloxane of formula 1 and polysiloxane of formula 1 described above to the organic phase-aqueous mixture containing polycarbonate It can be prepared by adding and adding the molecular weight modifier and catalyst step by step.
  • a monofunctional compound similar to a monomer used in polycarbonate production may be used.
  • Monofunctional materials include, for example, p-isopropylphenol, p-tert-butylphenol (PTBP), p-cumylphenol, p-isooctylphenol, and p-isononyl Phenol-based derivatives such as phenol; Or it may be an aliphatic alcohol.
  • PTBP p-tert-butylphenol
  • PTBP p-tert-butylphenol
  • a polymerization catalyst and / or a phase transfer catalyst may be used.
  • the polymerization catalyst for example, triethylamine (TEA) may be used
  • the phase transfer catalyst for example, a compound represented by Chemical Formula 7 may be used.
  • R 11 represents an alkyl group having 1 to 10 carbon atoms
  • Q represents nitrogen or phosphorus
  • X represents a halogen atom or -OR 12
  • R 12 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
  • the phase transfer catalyst is, for example, [CH 3 (CH 2 ) 3 ] 4 NX, [CH 3 (CH 2 ) 3 ] 4 PX, [CH 3 (CH 2 ) 5 ] 4 NX, [CH 3 ( CH 2 ) 6 ] 4 NX, [CH 3 (CH 2 ) 4 ] 4 NX, CH 3 [CH 3 (CH 2 ) 3 ] 3 NX or CH 3 [CH 3 (CH 2 ) 2 ] 3 NX .
  • X represents Cl, Br or -OR 12 , where R 12 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms or an aryl group having 6 to 18 carbon atoms.
  • the content of the phase transfer catalyst is preferably about 0.01 to 10% by weight based on the total weight of the mixture of the polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) and the oligomeric polycarbonate. Do. If the content is less than 0.01% by weight, reactivity may be deteriorated, and when the content exceeds 10% by weight, precipitation as a precipitate or transparency may be deteriorated.
  • a polysiloxane-polycarbonate copolymer can be prepared and then the organic phase dispersed in methylene chloride is alkali washed and separated. Subsequently, the organic phase may be washed with 0.1N hydrochloric acid solution, and then washed repeatedly with distilled water 2-3 times. When the washing is completed, the concentration of the organic phase dispersed in methylene chloride may be constantly adjusted to granulate using a certain amount of pure water in the range of 70 to 80 ° C. If the temperature of the pure water is less than 70 ° C, the assembly speed becomes slow and the assembly time can be very long.
  • the temperature of the pure water exceeds 80 ° C, it may be difficult to obtain a polycarbonate shape with a certain size.
  • the present invention also relates to a molded article produced using the polysiloxane-polycarbonate copolymer of the present invention.
  • the method for manufacturing a molded article using the polysiloxane-polycarbonate copolymer of the present invention is not particularly limited, and a method (for example, an extrusion process or an injection process, etc.) generally used for manufacturing a resin molded article is modified as it is or appropriately Can be used.
  • the molded article according to the present invention can be variously applied to fields that require flame retardancy, for example, variously applied to construction materials, automotive parts, office equipment, and parts (housing) of electrical / electronic products, etc. It does not work.
  • a 500 mL 3-neck flask was equipped with a condenser, and under nitrogen atmosphere, 50.44 g (0.1 mole) of polysiloxane (F5032, Damipoly Chem, colorless transparent liquid, viscosity: 5 cP) corresponding to Formula 4 was dissolved in 50 ml of toluene, and then platinum ( Pt) 0.008 g (100 ppm) of a catalyst (CP101 from Damipolychem) was added. While heating the solution, 2-allylphenol (2-allylphenol) 26.8g (0.2mole) was slowly added for 1 hour and refluxed for 5 hours. After removing the solvent toluene of the solution after reaction, the polysiloxane of Formula 8 was prepared by drying in a vacuum oven for 24 hours.
  • polysiloxane F5032, Damipoly Chem, colorless transparent liquid, viscosity: 5 cP
  • a 500 mL three-neck flask was equipped with a condenser, and under nitrogen atmosphere, 49.04 g (0.1 mole) of polysiloxane corresponding to Formula 4 (F5032 manufactured by Dami Polychem, colorless transparent liquid, viscosity: 5 cP) was dissolved in 50 ml of toluene, and then platinum ( Pt) 0.008 g (100 ppm) of a catalyst (CP101 from Damipolychem) was added. While the solution was heated, 40.2 g (0.3 mole) of 2-allylphenol was slowly added for 1 hour and refluxed for 5 hours. After removing the solvent toluene of the solution after the reaction, a polysiloxane of Formula 9 was prepared by drying in a vacuum oven for 24 hours.
  • a condenser was attached to a 500 mL 3-neck flask, and 0.4 mol of Dow Corning's monomer BY16-799 was dissolved in 300 mL of chloroform under a nitrogen atmosphere, and then 67 mL of a triethylamine (TEA) catalyst was added. After refluxing the solution, 0.2 mol of terephthaloylchloride (TCL) was dissolved in 1,000 mL of chloroform, and then slowly added for 1 hour and refluxed for 12 hours. After the reaction solution was removed, the solvent was dissolved in acetone and washed with hot distilled water. By drying in a vacuum oven for 24 hours, a hydroxy-terminated siloxane having an ester bond of Formula 10 was prepared.
  • TCA triethylamine
  • An oligomeric polycarbonate mixture having a viscosity average molecular weight of about 1,000 was prepared by interfacial reaction of bisphenol A and phosgene gas in an aqueous solution in the presence of methylene chloride.
  • the organic phase is collected from the obtained oligomeric polycarbonate mixture, and a sodium hydroxide aqueous solution, branched polysiloxane of formula 8 prepared in Preparation Example 1 (8% by weight based on the total weight of the copolymer), the preparation example Linear polysiloxane of formula 10 prepared in 3 (amount of 1% by weight relative to the total weight of the copolymer), tetrabutylammonium chloride (tetrabutyl ammonium chloride, TBACl, 0.1% by weight based on the total weight of the copolymer), methylene chloride and p-tert-butylphenol (PTBP, an amount of 0.4% by weight based on the total weight of the copolymer) was mixed and
  • the organic phase was washed with 0.1N hydrochloric acid solution, and then washed repeatedly with distilled water 2-3 times. After the washing was completed, the organic phase was assembled using 76% of pure water. After the assembly was completed, it was first dried at 110 ° C for 8 hours, and secondly dried at 120 ° C for 10 hours.
  • the physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • Example 2 The same as in Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 7% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 2% by weight.
  • a polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • Example 2 Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 6% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 3% by weight.
  • a polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • Example 2 Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 5% by weight, and the content of linear polysiloxane of Formula 10 was changed from 1% to 4% by weight.
  • a polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • Example 2 Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 4% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 5% by weight.
  • a polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • Example 2 Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 3% by weight, and the content of linear polysiloxane of Formula 10 was changed from 1% to 6% by weight.
  • a polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • Example 2 Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 2% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 7% by weight.
  • a polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • Example 2 The same as in Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 1% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 8% by weight.
  • a polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • the branched polysiloxane of Formula 8 prepared in Preparation Example 1 (8% by weight based on the total weight of the copolymer)
  • the branched polysiloxane of Formula 9 prepared in Preparation Example 2 (5% by weight based on the total weight of the copolymer) Used, and the polysiloxane-polycarbonate copolymer was prepared in the same manner as in Example 1, except that the content of the linear polysiloxane of Formula 10 was changed from 1% by weight to 4% by weight.
  • the physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • the branched polysiloxane of Formula 9 prepared in Preparation Example 2 (4% by weight based on the total weight of the copolymer) was used. Used, and the polysiloxane-polycarbonate copolymer was prepared in the same manner as in Example 1, except that the content of the linear polysiloxane of Formula 10 was changed from 1% by weight to 5% by weight.
  • the physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
  • a linear polycarbonate having a viscosity average molecular weight of 70,000 was prepared in the same manner as in Example 1, except that polysiloxane was not used.
  • the physical properties of the prepared polycarbonate resin were measured and are shown in Table 2 below.
  • -A polycarbonate copolymer was prepared. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 2 below.
  • -A polycarbonate copolymer was prepared. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 2 below.
  • the polysiloxane-polycarbonate copolymers prepared in Examples 1 to 10 according to the present invention had excellent impact strength at a low impact strength of 30 (kg cm / cm) or higher, and a transmittance of at least 85%. As a result, the transparency was excellent, and the flame retardancy was also excellent.
  • Viscosity average molecular weight (M V ) The viscosity of the methylene chloride solution was measured at 20 ° C using a Ubbelohde Viscometer, from which the intrinsic viscosity [ ⁇ ] was calculated by the following equation.
  • (d) Flame retardancy It was measured by the UL-94 flame retardant test method, which is a method prescribed by Underwriter's Laboratories (UL) in the United States. This method is to evaluate the flame retardancy from the burning time or dripping property after attaching the burner's flame for 10 seconds to a specimen of fixed size vertically fixed. Combustion time is the length of time that the specimen continues to be flame-fired after the flame is distant away, and the flamming of the cotton by the drip is that the labeled cotton, about 300 mm below the bottom of the specimen, is flammed by the loading from the specimen. Determined by, the class of flame retardancy is divided according to Table 3 below.

Abstract

The present invention relates to a polysiloxane-polycarbonate copolymer having enhanced impact resistance, flame resistance and transparency and a preparation method therefor and, more specifically, to a polysiloxane-polycarbonate copolymer which includes, as repeating units, a branched polysiloxane, a linear polysiloxane, and a polycarbonate block, and has high impact resistance and also exhibits excellent flame resistance and transparency, and a preparation method therefor.

Description

내충격성, 난연성 및 투명도가 우수한 폴리실록산-폴리카보네이트 공중합체 및 그 제조방법Polysiloxane-polycarbonate copolymer excellent in impact resistance, flame retardancy and transparency and a method for manufacturing the same
본 발명은 내충격성, 난연성 및 투명도가 향상된 폴리실록산-폴리카보네이트 공중합체 및 그 제조방법에 관한 것으로, 더욱 상세하게는, 특정 구조의 분지형 폴리실록산, 특정 구조의 선형 폴리실록산 및 폴리카보네이트 블록을 반복단위로 포함하며, 우수한 난연성 및 투명도를 가지는 동시에 내충격성 등의 기계적 강도를 향상시킨 폴리실록산-폴리카보네이트 공중합체 및 그 제조방법에 관한 것이다.The present invention relates to a polysiloxane-polycarbonate copolymer having improved impact resistance, flame retardancy, and transparency, and more particularly, a branched polysiloxane having a specific structure, a linear polysiloxane having a specific structure, and a polycarbonate block as repeat units It relates to a polysiloxane-polycarbonate copolymer having excellent flame retardancy and transparency while improving mechanical strength such as impact resistance, and a method for manufacturing the same.
폴리카보네이트 수지는 내열성, 기계적 물성(특히, 충격강도) 및 투명성이 우수하여 전기부품, 기계부품 및 산업용 수지로서 광범위하게 사용되고 있다. 특히 전기전자 분야 중에서 열이 많이 발산되는 TV 하우징, 컴퓨터 모니터 하우징, 복사기, 프린터, 노트북 배터리, 리튬 전지의 케이스 재료 등으로 폴리카보네이트 수지를 사용하는 경우에는 내열성 및 기계적 물성뿐만 아니라 우수한 난연성이 요구된다.Polycarbonate resins are widely used as electrical parts, mechanical parts and industrial resins because of their excellent heat resistance, mechanical properties (especially impact strength) and transparency. Particularly, when polycarbonate resin is used as a TV housing, computer monitor housing, copier, printer, notebook battery, lithium battery case material, etc., in which heat is dissipated in the electric and electronic field, excellent flame retardancy as well as heat resistance and mechanical properties are required. .
폴리카보네이트 수지에 난연성을 부여하기 위해 사용되는 가장 통상적인 방법은 폴리카보네이트 수지에 할로겐 난연제인 브롬계 또는 염소계 화합물을 혼합하는 것이다. 그러나, 할로겐 난연제를 사용하는 경우 화재 발생시 난연의 기능은 충분히 발휘되지만 수지 가공 중에 할로겐화수소 가스가 발생하여 금형 부식과 환경오염 문제를 일으킬 뿐만 아니라, 연소시 인체에 유해한 독성가스인 다이옥신을 생성하게 되므로 이에 대한 사용 규제 움직임이 확대되고 있다. 이에 대처하고자, 비할로겐 난연제로 알칼리 금속염과 적하방지제(anti-dripping agent)로 불소화 폴리올레핀계 수지를 동시에 사용하는 난연성 폴리카보네이트 수지 조성물이 개발되었다. 그러나, 이 경우 폴리카보네이트 수지의 난연성을 확보하기 위해 사용되는 불소화 에틸렌계 수지 및 금속염계 난연제로 인해 폴리카보네이트 수지의 장점 중 하나인 투명성이 저하되는 문제가 발생한다.The most common method used to impart flame retardancy to a polycarbonate resin is to mix a halogen flame retardant bromine or chlorine compound with the polycarbonate resin. However, when a halogen flame retardant is used, the function of flame retardant is sufficiently exhibited in the event of a fire, but hydrogen halide gas is generated during resin processing, which causes mold corrosion and environmental pollution, and also produces dioxin, a toxic gas harmful to the human body during combustion. The use regulation movement is expanding. To cope with this, a flame retardant polycarbonate resin composition using a fluorinated polyolefin-based resin simultaneously as an alkali metal salt and an anti-dripping agent as a non-halogen flame retardant has been developed. However, in this case, due to the fluorinated ethylene-based resin and metal salt-based flame retardant used to secure the flame retardancy of the polycarbonate resin, there is a problem that transparency, which is one of the advantages of the polycarbonate resin, is lowered.
이러한 투명성의 저하 현상을 극복하기 위하여 실리콘계 첨가물 및 실리콘계 공중합체와의 합금 등이 제안되었다. 그러나, 실리콘계 첨가물을 사용하는 기술은 비할로겐 난연제로서 환경친화적이라는 장점은 있으나, 투명성이 여전히 저조하고 비교적 고가이며 외장재로 사용시 다양한 색상 구현이 제한된다는 단점을 지니고 있다. 아울러 대형 사출품에 사출하기에는 그 유동성이 부족하여 대형 제품에의 적용이 제한되는 문제가 있다.In order to overcome this phenomenon of deterioration of transparency, an alloy with a silicone-based additive and a silicone-based copolymer has been proposed. However, the technology using a silicone-based additive has the advantage of being environmentally friendly as a non-halogen flame retardant, but has the disadvantage that transparency is still low, relatively expensive, and that various color implementations are limited when used as an exterior material. In addition, there is a problem in that application to a large product is limited due to insufficient fluidity for injection into a large injection product.
이에, 난연성을 충분히 발휘하면서 우수한 투명성, 유동성 및 충격강도(특히 저온 충격강도) 등 조화로운 물성을 구현할 수 있는 폴리카보네이트 수지 조성물에 대한 개발이 요구되고 있다.Accordingly, there is a need to develop a polycarbonate resin composition capable of realizing harmonious physical properties such as excellent transparency, fluidity, and impact strength (especially low-temperature impact strength) while sufficiently exhibiting flame retardancy.
본 발명은 상기와 같은 종래기술의 문제점을 해결하고자 한 것으로, 난연성이 우수할 뿐 아니라, 내충격성 및 투명성도 우수한 폴리실록산-폴리카보네이트 공중합체 및 그 제조방법을 제공하는 것을 기술적 과제로 한다.The present invention is to solve the problems of the prior art as described above, as well as excellent flame retardancy, and provides a polysiloxane-polycarbonate copolymer excellent in impact resistance and transparency as well as a technical problem.
본 발명은 상기 기술적 과제를 해결하기 위하여, 하기 화학식 1의 폴리실록산; 화학식 1의 폴리실록산 이외의 폴리실록산; 및 폴리카보네이트 블록을 반복단위로 포함하는 폴리실록산-폴리카보네이트 공중합체를 제공한다:The present invention to solve the above technical problem, the polysiloxane of formula 1; Polysiloxanes other than the polysiloxane of Formula 1; And it provides a polysiloxane-polycarbonate copolymer comprising a polycarbonate block as a repeating unit:
[화학식 1][Formula 1]
Figure PCTKR2019011986-appb-I000001
Figure PCTKR2019011986-appb-I000001
화학식 1에서,In Formula 1,
R1은 독립적으로, 수소 원자, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내고,R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group,
R2는 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
R3는 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 3 independently represents an alkylene group having 2 to 8 carbon atoms,
R4는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 10의 아릴기를 나타내며,R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
k는 독립적으로 1 내지 4의 정수를 나타내고,k independently represents an integer from 1 to 4,
l, m 및 n은 각각 독립적으로, 0 내지 4의 정수를 나타내되, 단, l, m 및 n 중 적어도 하나는 0이 아니고,l, m and n each independently represent an integer of 0 to 4, provided that at least one of l, m and n is not 0,
x 및 y는 각각 독립적으로, 0 내지 100의 정수를 나타낸다.x and y each independently represent an integer from 0 to 100.
본 발명은 또한 상기 기술적 과제를 해결하기 위하여, 하기 화학식 1의 폴리실록산, 화학식 1의 폴리실록산 이외의 폴리실록산 및 올리고머성 폴리카보네이트를 계면반응 조건 하에서 반응시켜 폴리실록산-폴리카보네이트 중간체를 형성하는 단계; 및 상기 중간체를 제 1 중합 촉매를 이용하여 중합시키는 단계를 포함하는 폴리실록산-폴리카보네이트 공중합체의 제조방법을 제공한다:In order to solve the above technical problem, the present invention also comprises the steps of forming a polysiloxane-polycarbonate intermediate by reacting polysiloxane of Formula 1, polysiloxane other than polysiloxane of Formula 1, and oligomeric polycarbonate under interface reaction conditions; And it provides a method for producing a polysiloxane-polycarbonate copolymer comprising the step of polymerizing the intermediate using a first polymerization catalyst:
[화학식 1][Formula 1]
Figure PCTKR2019011986-appb-I000002
Figure PCTKR2019011986-appb-I000002
화학식 1에서,In Formula 1,
R1은 독립적으로, 수소 원자, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내고,R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group,
R2는 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
R3는 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 3 independently represents an alkylene group having 2 to 8 carbon atoms,
R4는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 10의 아릴기를 나타내며,R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
k는 독립적으로 1 내지 4의 정수를 나타내고,k independently represents an integer from 1 to 4,
l, m 및 n은 각각 독립적으로, 0 내지 4의 정수를 나타내되, 단, l, m 및 n 중 적어도 하나는 0이 아니고,l, m and n each independently represent an integer of 0 to 4, provided that at least one of l, m and n is not 0,
x 및 y는 각각 독립적으로, 0 내지 100의 정수를 나타낸다.x and y each independently represent an integer from 0 to 100.
본 발명은 또한 상기 기술적 과제를 해결하기 위하여, 본 발명에 따른 폴리실록산-폴리카보네이트 공중합체를 이용하여 제조된 성형품을 제공한다.The present invention also provides a molded article manufactured using the polysiloxane-polycarbonate copolymer according to the present invention to solve the above technical problem.
본 발명에 따른 폴리실록산-폴리카보네이트 공중합체는 난연제 첨가 없이도 난연성을 획기적으로 향상시킬 수 있고, 이와 동시에 내충격성 및 투명성 등의 폴리카보네이트 고유의 물성을 우수하게 유지할 수 있어, 난연성을 필요하는 분야, 예를 들면, 건설용 재료, 자동차 부품, 사무기기, 전기/전자 제품의 하우징 등에 다양하게 적용될 수 있다.The polysiloxane-polycarbonate copolymer according to the present invention can dramatically improve flame retardancy without the addition of a flame retardant, and at the same time, it is possible to maintain excellent properties of polycarbonate, such as impact resistance and transparency, an area in need of flame retardancy, for example For example, it can be variously applied to construction materials, automobile parts, office equipment, and housings for electric / electronic products.
이하 본 발명을 보다 상세하게 설명한다.Hereinafter, the present invention will be described in more detail.
본 명세서에서 사용된 용어인 "반응 생성물"은 둘 이상의 반응물이 반응하여 형성되는 물질을 의미한다.As used herein, the term "reaction product" refers to a substance formed by the reaction of two or more reactants.
또한, 본 명세서에서 "제1", "제2" 등의 용어는 중합 촉매를 기술하기 위해서 사용되었지만, 상기 중합 촉매가 이 같은 용어들에 의해 한정되는 것은 아니다. 이러한 용어들은 단지 중합 촉매들을 서로 구별시키기 위해서 사용되었을 뿐이다. 예를 들어, 제 1 중합 촉매와 제 2 중합 촉매는 서로 같은 종류의 촉매일 수도 있고, 서로 다른 종류의 촉매일 수도 있다.Further, in this specification, the terms "first", "second", and the like are used to describe a polymerization catalyst, but the polymerization catalyst is not limited by these terms. These terms are only used to distinguish the polymerization catalysts from each other. For example, the first polymerization catalyst and the second polymerization catalyst may be the same type of catalyst or different types of catalyst.
아울러, 본 명세서에서 기재된 화학식에서 수소, 할로겐 원자 및/또는 탄화수소기 등을 대표하여 표현하기 위해 사용된 영문자 "R"은 숫자로 표시되는 하첨자를 갖지만, 상기 "R"이 이 같은 하첨자에 의해 한정되는 것은 아니다. 상기 "R"은 서로 독립적으로, 수소, 할로겐 원자 및/또는 탄화수소기 등을 나타낸다. 예를 들어, 둘 이상의 "R"이 같거나 다른 숫자의 하첨자를 갖는지에 상관없이, 이 "R"들은 같은 탄화수소기를 나타낼 수도 있고, 다른 탄화수소기를 나타낼 수도 있다. In addition, the English letter "R" used to represent hydrogen, halogen atoms, and / or hydrocarbon groups, etc. in the formulas described herein has a subscript represented by a number, but the "R" is a subscript. It is not limited by. The "R" s independently of each other represent hydrogen, halogen atoms and / or hydrocarbon groups. For example, regardless of whether two or more "R" s have the same or different numbers of subscripts, these "Rs" may represent the same hydrocarbon group or different hydrocarbon groups.
본 발명은 하기 화학식 1의 폴리실록산; 하기 화학식 2의 폴리실록산; 및 폴리카보네이트 블록을 반복 단위로 포함하는 폴리실록산-폴리카보네이트 공중합체 관한 것이다.The present invention is a polysiloxane of the formula (1); Polysiloxane of the following formula (2); And a polysiloxane-polycarbonate copolymer comprising a polycarbonate block as a repeating unit.
분지형 Branched 폴리실록산Polysiloxane
본 발명에 따른 폴리실록산-폴리카보네이트 공중합체는 반복 단위로서 하기 화학식 1의 폴리실록산을 포함한다. 하기 화학식 1의 폴리실록산은 측쇄에 히드록시페닐기를 갖는 실록산을 포함하는 실록산들이 연결된 화합물이다.The polysiloxane-polycarbonate copolymer according to the present invention includes a polysiloxane of formula 1 as a repeating unit. The polysiloxane represented by the following Chemical Formula 1 is a compound in which siloxanes including a siloxane having a hydroxyphenyl group are linked to a side chain.
[화학식 1][Formula 1]
Figure PCTKR2019011986-appb-I000003
Figure PCTKR2019011986-appb-I000003
상기 화학식 1에서,In Chemical Formula 1,
R1은 독립적으로, 수소 원자, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내고,R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group,
R2는 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
R3는 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 3 independently represents an alkylene group having 2 to 8 carbon atoms,
R4는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 10의 아릴기를 나타내며,R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
k는 독립적으로 1 내지 4의 정수를 나타내고,k independently represents an integer from 1 to 4,
l, m 및 n은 각각 독립적으로, 0 내지 4의 정수, 바람직하게는 0 내지 2의 정수를 나타내되, 단, l, m 및 n 중 적어도 하나는 0이 아니고,l, m and n each independently represent an integer of 0 to 4, preferably an integer of 0 to 2, provided that at least one of l, m and n is not 0,
x 및 y는 각각 독립적으로, 0 내지 100의 정수, 바람직하게는 0 내지 50의 정수, 더욱 바람직하게는 0 내지 10의 정수를 나타내며, 또는 2 내지 100의 정수, 바람직하게는 2 내지 50의 정수, 더욱 바람직하게는 2 내지 10의 정수를 나타낼 수 있다.x and y each independently represent an integer from 0 to 100, preferably an integer from 0 to 50, more preferably an integer from 0 to 10, Or it may represent an integer of 2 to 100, preferably an integer of 2 to 50, more preferably an integer of 2 to 10.
보다 구체적으로, 상기 탄소수 1 내지 13의 탄화수소기는 탄소수 1 내지 13의 알킬기 또는 알콕시기, 탄소수 2 내지 13의 알케닐기 또는 알케닐옥시기, 탄소수 3 내지 6의 사이클로알킬기 또는 사이클로알콕시기, 탄소수 6 내지 10의 아릴옥시기, 탄소수 7 내지 13의 아르알킬기 또는 아르알콕시기, 또는 탄소수 7 내지 13의 알크아릴기 또는 알크아릴옥시기일 수 있다.More specifically, the hydrocarbon group having 1 to 13 carbon atoms is an alkyl group or an alkoxy group having 1 to 13 carbon atoms, an alkenyl group or alkenyloxy group having 2 to 13 carbon atoms, a cycloalkyl group or cycloalkoxy group having 3 to 6 carbon atoms, and 6 to 10 carbon atoms. It may be an aryloxy group, an aralkyl group or an aralkoxy group having 7 to 13 carbon atoms, or an alkaryl group or an alkaryloxy group having 7 to 13 carbon atoms.
보다 구체적으로, 상기 알킬기는 메틸, 에틸 또는 프로필일 수 있고; 상기 알킬렌기는 에틸렌 또는 프로필렌일 수 있으며; 상기 할로겐 원자는 Cl 또는 Br일 수 있고; 상기 알콕시기는 메톡시, 에톡시 또는 프로폭시일 수 있으며; 상기 아릴기는 페닐, 클로로페닐 또는 톨릴(바람직하게는, 페닐)일 수 있다.More specifically, the alkyl group can be methyl, ethyl or propyl; The alkylene group may be ethylene or propylene; The halogen atom may be Cl or Br; The alkoxy group can be methoxy, ethoxy or propoxy; The aryl group may be phenyl, chlorophenyl or tolyl (preferably phenyl).
바람직한 일 구체예에서, 상기 화학식 1의 폴리실록산은 하기 화학식 4의 폴리실록산과 하기 화학식 5의 화합물의 반응 생성물일 수 있다.In one preferred embodiment, the polysiloxane of Formula 1 may be a reaction product of a polysiloxane of Formula 4 and a compound of Formula 5 below.
[화학식 4][Formula 4]
Figure PCTKR2019011986-appb-I000004
Figure PCTKR2019011986-appb-I000004
상기 화학식 4에서, R1, R2, l, m, n, x 및 y는 앞서 화학식 1에서 정의한 바와 같다.In Formula 4, R 1 , R 2 , l, m, n, x and y are as defined in Formula 1 above.
[화학식 5][Formula 5]
Figure PCTKR2019011986-appb-I000005
Figure PCTKR2019011986-appb-I000005
상기 화학식 5에서, R4 및 k는 앞서 화학식 1에서 정의한 바와 같고, h는 1 내지 7의 정수를 나타낸다.In Chemical Formula 5, R 4 and k are the same as defined in Chemical Formula 1, and h represents an integer of 1 to 7.
상기 화학식 1의 폴리실록산 제조를 위해 사용되는 화학식 4의 화합물 대 화학식 5 화합물의 몰비는 1:4 내지 1:1의 범위로 유지하는 것이 바람직하며, 1:3 내지 1:2의 범위로 유지하는 것이 더욱 바람직하다. 화학식 4의 화합물 대 화학식 5의 화합물의 몰비가 상기한 범위를 벗어나면, 폴리실록산과 폴리카보네이트와의 중합도에 영향을 주어 난연성 및 투명성 저하의 요인이 될 수 있다.The molar ratio of the compound of Formula 4 to the compound of Formula 5 used for preparing the polysiloxane of Formula 1 is preferably maintained in the range of 1: 4 to 1: 1, and maintained in the range of 1: 3 to 1: 2. It is more preferable. If the molar ratio of the compound of Formula 4 to the compound of Formula 5 is outside the above range, it may affect the degree of polymerization of polysiloxane and polycarbonate, which may be a factor of deterioration in flame retardancy and transparency.
선형 Linear 폴리실록산Polysiloxane
본 발명에 따른 폴리실록산-폴리카보네이트 공중합체는 반복 단위로서 화학식 1의 폴리실록산 이외의 폴리실록산을 포함하며, 구체적으로 하기 화학식 2의 폴리실록산을 포함한다. 하기 화학식 2의 폴리실록산은 말단에 히드록시기를 갖는 히드록시 말단 실록산 화합물이다.The polysiloxane-polycarbonate copolymer according to the present invention includes a polysiloxane other than the polysiloxane of Formula 1 as a repeating unit, and specifically includes the polysiloxane of Formula 2 below. The polysiloxane represented by the following Chemical Formula 2 is a hydroxy terminal siloxane compound having a hydroxyl group at the terminal.
[화학식 2][Formula 2]
Figure PCTKR2019011986-appb-I000006
Figure PCTKR2019011986-appb-I000006
상기 화학식 2에서,In Chemical Formula 2,
R5는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 20의 아릴기를 나타내고,R 5 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
R6은 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 6 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
R7은 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 7 independently represents an alkylene group having 2 to 8 carbon atoms,
A는 X 또는 NH-X-NH이며, 여기서, X는 탄소수 1 내지 20의 선형 또는 분지형 지방족기; 탄소수 3 내지 20의 사이클로알킬렌기; 또는 할로겐 원자, 알킬기, 알콕시기, 아릴기 또는 카르복실기로 치환된 또는 비치환된 탄소수 6 내지 30의 단핵 또는 다핵의 아릴렌기를 나타내며,A is X or NH-X-NH, where X is a linear or branched aliphatic group having 1 to 20 carbon atoms; A cycloalkylene group having 3 to 20 carbon atoms; Or a mononuclear or polynuclear arylene group having 6 to 30 carbon atoms substituted or unsubstituted with a halogen atom, an alkyl group, an alkoxy group, an aryl group, or a carboxyl group,
m은 독립적으로, 0 내지 10의 정수, 바람직하게는 0 내지 4의 정수를 나타내고,m independently represents an integer from 0 to 10, preferably an integer from 0 to 4,
n은 독립적으로, 2 내지 1,000의 정수, 바람직하게는 2 내지 500의 정수, 더욱 바람직하게는 5 내지 100의 정수를 나타낸다.n independently represents an integer of 2 to 1,000, preferably an integer of 2 to 500, more preferably an integer of 5 to 100.
구체적으로, 화학식 2의 R5에서, 상기 할로겐 원자는 Cl 또는 Br일 수 있고; 상기 알킬기는 탄소수 1 내지 13의 알킬기, 예컨대 메틸, 에틸 또는 프로필일 수 있으며; 상기 알콕시기는 탄소수 1 내지 13의 알콕시기, 예컨대 메톡시, 에톡시 또는 프로폭시일 수 있고; 상기 아릴기는 탄소수 6 내지 10의 아릴기, 예컨대 페닐, 클로로페닐 또는 톨릴일 수 있으며;Specifically, in R 5 of Formula 2, the halogen atom may be Cl or Br; The alkyl group may be an alkyl group having 1 to 13 carbon atoms, such as methyl, ethyl or propyl; The alkoxy group may be an alkoxy group having 1 to 13 carbon atoms, such as methoxy, ethoxy or propoxy; The aryl group may be an aryl group having 6 to 10 carbon atoms, such as phenyl, chlorophenyl or tolyl;
화학식 2의 R6에서, 상기 탄소수 1 내지 13의 탄화수소기는 탄소수 1 내지 13의 알킬기, 탄소수 1 내지 13의 알콕시기, 탄소수 2 내지 13의 알케닐기, 탄소수 2 내지 13의 알케닐옥시기, 탄소수 3 내지 6의 사이클로알킬기, 탄소수 3 내지 6의 사이클로알콕시기, 탄소수 6 내지 10의 아릴옥시기, 탄소수 7 내지 13의 아르알킬기, 탄소수 7 내지 13의 아르알콕시기, 탄소수 7 내지 13의 알크아릴기 또는 탄소수 7 내지 13의 알크아릴옥시기일 수 있고;In R 6 of Formula 2, the hydrocarbon group having 1 to 13 carbon atoms is an alkyl group having 1 to 13 carbon atoms, an alkoxy group having 1 to 13 carbon atoms, an alkenyl group having 2 to 13 carbon atoms, an alkenyloxy group having 2 to 13 carbon atoms, 3 to 3 carbon atoms. Cycloalkyl group of 6, cycloalkoxy group of 3 to 6 carbon atoms, aryloxy group of 6 to 10 carbon atoms, aralkyl group of 7 to 13 carbon atoms, aralkoxy group of 7 to 13 carbon atoms, alkaryl group of 7 to 13 carbon atoms or carbon number An alkaryloxy group of 7 to 13;
화학식 2의 A에서, X는 예를 들면, 할로겐 원자로 치환된 또는 비치환된 탄소수 1 내지 20의 지방족기, 주쇄에 산소, 질소 또는 황 원자를 포함하는 탄소수 1 내지 20의 지방족기, 탄소수 3 내지 6의 사이클로알킬렌기, 또는 비스페놀 A, 레소시놀, 히드로퀴논 또는 디페닐페놀로부터 유래될 수 있는 아릴렌기일 수 있으며, 예컨대, 하기 화학식 Aa 내지 Ah로 나타내어질 수 있다.In A of Formula 2, X is, for example, an aliphatic group having 1 to 20 carbon atoms substituted or unsubstituted with a halogen atom, an aliphatic group having 1 to 20 carbon atoms containing oxygen, nitrogen or sulfur atoms in the main chain, and 3 to 3 carbon atoms. It may be a cycloalkylene group of 6, or an arylene group that may be derived from bisphenol A, lesocinol, hydroquinone or diphenylphenol, and may be represented by the following formulas Aa to Ah.
[화학식 Aa][Formula Aa]
Figure PCTKR2019011986-appb-I000007
Figure PCTKR2019011986-appb-I000007
[화학식 Ab][Formula Ab]
Figure PCTKR2019011986-appb-I000008
Figure PCTKR2019011986-appb-I000008
[화학식 Ac][Formula Ac]
Figure PCTKR2019011986-appb-I000009
Figure PCTKR2019011986-appb-I000009
[화학식 Ad][Formula Ad]
Figure PCTKR2019011986-appb-I000010
Figure PCTKR2019011986-appb-I000010
[화학식 Ae][Formula Ae]
Figure PCTKR2019011986-appb-I000011
Figure PCTKR2019011986-appb-I000011
[화학식 Af][Formula Af]
Figure PCTKR2019011986-appb-I000012
Figure PCTKR2019011986-appb-I000012
[화학식 Ag][Formula Ag]
Figure PCTKR2019011986-appb-I000013
Figure PCTKR2019011986-appb-I000013
[화학식 Ah][Formula Ah]
Figure PCTKR2019011986-appb-I000014
Figure PCTKR2019011986-appb-I000014
일 구체예에서, 상기 화학식 2의 히드록시 말단 실록산은 하기 화학식 2a의 히드록시 말단 실록산과 아실 화합물의 반응 생성물(즉, 에스테르 결합을 갖는 히드록시 말단 실록산)일 수 있다.In one embodiment, the hydroxy-terminated siloxane of Formula 2 may be a reaction product of a hydroxy-terminated siloxane of Formula 2a and an acyl compound (ie, a hydroxy-terminated siloxane having an ester bond).
[화학식 2a][Formula 2a]
Figure PCTKR2019011986-appb-I000015
Figure PCTKR2019011986-appb-I000015
상기 화학식 2a에서, R5, R6, R7, m 및 n은 앞서 화학식 2에서 정의한 바와 같다.In Formula 2a, R 5 , R 6 , R 7 , m and n are as defined in Formula 2 above.
상기 화학식 2a의 히드록시 말단 실록산은, 예를 들어 히드록시기 및 이중 결합을 가지고 있는 하기 화학식 2b의 화합물과 실리콘을 함유하고 있는 하기 화학식 2c의 화합물을 플라티늄 촉매를 이용하여 2 : 1의 몰비로 합성하여 제조될 수 있다. The hydroxy-terminated siloxane of Formula 2a is synthesized by, for example, a molar ratio of 2: 1 using a platinum catalyst and a compound of Formula 2b containing a hydroxy group and a double bond and a compound of Formula 2c containing silicon. Can be manufactured.
[화학식 2b][Formula 2b]
Figure PCTKR2019011986-appb-I000016
Figure PCTKR2019011986-appb-I000016
상기 화학식 2b에서, R5 및 m은 앞서 화학식 2에서 정의한 바와 같으며, k는 1 내지 7의 정수를 나타낸다. In Formula 2b, R 5 and m are the same as defined in Formula 2 above, and k represents an integer of 1 to 7.
[화학식 2c][Formula 2c]
Figure PCTKR2019011986-appb-I000017
Figure PCTKR2019011986-appb-I000017
상기 화학식 2c에서, R6 및 n은 앞서 화학식 2에서 정의한 바와 같다. In Formula 2c, R 6 and n are as defined in Formula 2 above.
구체적으로, 상기 화학식 2a의 히드록시 말단 실록산으로 다우 코닝사의 실록산 모노머(
Figure PCTKR2019011986-appb-I000018
)를 사용할 수 있으나, 반드시 이에 한정되는 것은 아니다. 또한 상기 화학식 2a의 히드록시 말단 실록산의 제조와 관련하여 미국특허 US 6,072,011호를 참조할 수 있다.
Specifically, Dow Corning's siloxane monomer as the hydroxy-terminated siloxane of Formula 2a (
Figure PCTKR2019011986-appb-I000018
) May be used, but is not limited thereto. In addition, reference may be made to US Pat.
상기 화학식 2의 히드록시 말단 실록산 제조에 사용되는 아실 화합물은, 예를 들어 방향족, 지방족 또는 방향족과 지방족을 모두 포함하는 혼합형의 구조를 가질 수 있다. 상기 아실 화합물이 방향족 또는 혼합형일 경우, 6 내지 30의 탄소수를 가질 수 있고, 지방족일 경우 1 내지 20의 탄소수를 가질 수 있다. 또한 상기 아실 화합물은 할로겐, 산소, 질소 또는 황 원자를 더 포함할 수 있다.The acyl compound used in the preparation of the hydroxy-terminated siloxane of Chemical Formula 2 may have, for example, an aromatic, aliphatic or mixed structure containing both aromatic and aliphatic. When the acyl compound is aromatic or mixed, it may have 6 to 30 carbon atoms, and aliphatic may have 1 to 20 carbon atoms. In addition, the acyl compound may further include a halogen, oxygen, nitrogen or sulfur atom.
다른 구체예에서, 상기 화학식 2의 히드록시 말단 실록산은 상기 화학식 2a의 히드록시 말단 실록산과 디이소시아네이트 화합물의 반응 생성물(즉, 우레탄 결합을 갖는 히드록시 말단 실록산)일 수 있다.In another embodiment, the hydroxy-terminated siloxane of Formula 2 may be a reaction product of a hydroxy-terminated siloxane of Formula 2a and a diisocyanate compound (ie, a hydroxy-terminated siloxane having a urethane bond).
여기서, 상기 디이소시아네이트 화합물은, 예를 들어 1,4-페닐렌디이소시아네이트(1,4-phenylenediisocyanate), 1,3-페닐렌디이소시아네이트(1,3-phenylenediisocyanate) 또는 4,4'-메틸렌디페닐 디이소시아네이트(4,4'-methylenediphenyl diisocyanate)일 수 있다.Here, the diisocyanate compound is, for example, 1,4-phenylenediisocyanate (1,4-phenylenediisocyanate), 1,3-phenylenediisocyanate (1,3-phenylenediisocyanate) or 4,4'- methylenediphenyl di It may be an isocyanate (4,4'-methylenediphenyl diisocyanate).
폴리실록산Polysiloxane -폴리카보네이트 공중합체-Polycarbonate copolymer
본 발명에 따른 폴리실록산-폴리카보네이트 공중합체는 상기 화학식 1의 폴리실록산(즉, 측쇄에 히드록시페닐기를 갖는 폴리실록산 블록) 및 화학식 1의 폴리실록산 이외의 폴리실록산(즉, 상기 화학식 2의 폴리실록산으로서, 말단에 히드록시기를 갖는 폴리실록산 블록)과 함께 후술하는 화학식 3의 폴리카보네이트 블록을 반복단위로 포함한다.The polysiloxane-polycarbonate copolymer according to the present invention is a polysiloxane of Formula 1 (ie, a polysiloxane block having a hydroxyphenyl group on the side chain) and a polysiloxane other than the polysiloxane of Formula 1 (ie, a polysiloxane of Formula 2, with a hydroxyl group at the terminal) Polysiloxane block having a) comprises a polycarbonate block of the formula (3) to be described later as a repeating unit.
[화학식 3][Formula 3]
Figure PCTKR2019011986-appb-I000019
Figure PCTKR2019011986-appb-I000019
상기 화학식 3에서, In Chemical Formula 3,
R8은 알킬기(예컨대, 탄소수 1 내지 20, 바람직하게는 탄소수 1 내지 13의 알킬기), 사이클로알킬기(예컨대, 탄소수 3 내지 20, 바람직하게는 탄소수 3 내지 6의 사이클로알킬기), 알케닐기(예컨대, 탄소수 2 내지 20, 바람직하게는 탄소수 2 내지 13의 알케닐기), 알콕시기(예컨대, 탄소수 1 내지 20, 바람직하게는 탄소수 1 내지 13의 알콕시기), 할로겐 원자(예컨대, Cl 또는 Br) 또는 니트로로 치환된 또는 비치환된, 탄소수 6 내지 30의 방향족 탄화수소기를 나타낸다. 여기서, 상기 방향족 탄화수소기는, 예컨대, 하기 화학식 6의 화합물로부터 유도될 수 있다.R 8 is an alkyl group (eg, an alkyl group having 1 to 20 carbon atoms, preferably 1 to 13 carbon atoms), a cycloalkyl group (eg, a cycloalkyl group having 3 to 20 carbon atoms, preferably 3 to 6 carbon atoms), an alkenyl group (eg, Alkenyl groups having 2 to 20 carbon atoms, preferably 2 to 13 carbon atoms, alkoxy groups (eg, alkoxy groups having 1 to 20 carbon atoms, preferably 1 to 13 carbon atoms), halogen atoms (eg Cl or Br) or nitro It represents a substituted or unsubstituted aromatic hydrocarbon group having 6 to 30 carbon atoms. Here, the aromatic hydrocarbon group may be derived from, for example, a compound of Formula 6 below.
[화학식 6][Formula 6]
Figure PCTKR2019011986-appb-I000020
Figure PCTKR2019011986-appb-I000020
상기 화학식 6에서,In Chemical Formula 6,
X는 작용기를 갖지 않는 직선형, 분지형 또는 환형 알킬렌기; 또는 설파이드, 에테르, 설폭사이드, 설폰, 케톤, 나프틸 또는 이소부틸페닐로 이루어진 군으로부터 선택되는 하나 이상의 작용기를 포함하는 직선형, 분지형 또는 환형 알킬렌기(예컨대, 탄소수 1 내지 10의 직선형 알킬렌기, 탄소수 3 내지 10의 분지형 알킬렌기, 또는 탄소수 3 내지 10의 환형 알킬렌기)를 나타내고,X is a straight, branched or cyclic alkylene group having no functional group; Or a linear, branched or cyclic alkylene group including at least one functional group selected from the group consisting of sulfide, ether, sulfoxide, sulfone, ketone, naphthyl or isobutylphenyl (for example, a linear alkylene group having 1 to 10 carbon atoms, A branched alkylene group having 3 to 10 carbon atoms, or a cyclic alkylene group having 3 to 10 carbon atoms),
R9 및 R10은 각각 독립적으로, 할로겐 원자(예컨대, Cl 또는 Br), 또는 직선형, 분지형 또는 환형 알킬기(예컨대, 탄소수 1 내지 10의 직선형 알킬기, 탄소수 3 내지 10의 분지형 알킬기, 또는 탄소수 3 내지 10의 환형 알킬기)를 나타내며,R 9 and R 10 are each independently a halogen atom (eg, Cl or Br), or a straight, branched or cyclic alkyl group (eg, a linear alkyl group having 1 to 10 carbon atoms, a branched alkyl group having 3 to 10 carbon atoms, or a carbon number) 3 to 10 cyclic alkyl group),
p 및 q는 각각 독립적으로, 0 내지 4의 정수를 나타낸다.p and q each independently represent the integer of 0-4.
구체적으로, 상기 화학식 6의 화합물은, 예를 들어 비스(4-히드록시페닐)메탄, 비스(4-히드록시페닐)페닐메탄, 비스(4-히드록시페닐)나프틸메탄, 비스(4-히드록시페닐)-(4-이소부틸페닐)메탄, 1,1-비스(4-히드록시페닐)에탄, 1-에틸-1,1-비스(4-히드록시페닐)프로판, 1-페닐-1,1-비스(4-히드록시페닐)에탄, 1-나프틸-1,1-비스(4-히드록시페닐)에탄, 1,2-비스(4-히드록시페닐)에탄, 1,10-비스(4-히드록시페닐)데칸, 2-메틸-1,1-비스(4-히드록시페닐)프로판, 2,2-비스(4-히드록시페닐)프로판, 2,2-비스(4-히드록시페닐)부탄, 2,2-비스(4-히드록시페닐)펜탄, 2,2-비스(4-히드록시페닐)헥산, 2,2-비스(4-히드록시페닐)노난, 2,2-비스(3-메틸-4-히드록시페닐)프로판, 2,2-비스(3-플루오로-4-히드록시페닐)프로판, 4-메틸-2,2-비스(4-히드록시페닐)펜탄, 4,4-비스(4-히드록시페닐)헵탄, 디페닐-비스(4-히드록시페닐)메탄, 레소시놀(Resorcinol), 하이드로퀴논(Hydroquinone), 4,4'-디히드록시페닐 에테르[비스(4-히드록시페닐)에테르], 4,4'-디히드록시-2,5-디히드록시디페닐 에테르, 4,4'-디히드록시-3,3'-디클로로디페닐 에테르, 비스(3,5-디메틸-4-히드록시페닐)에테르, 비스(3,5-디클로로-4-히드록시페닐)에테르, 1,4-디히드록시-2,5-디클로로벤젠, 1,4-디히드록시-3-메틸벤젠, 4,4'-디히드록시디페놀[p,p'-디히드록시페닐], 3,3'-디클로로-4,4'-디히드록시페닐, 1,1-비스(4-히드록시페닐)사이클로헥산, 1,1-비스(3,5-디메틸-4-히드록시페닐)사이클로헥산, 1,1-비스(3,5-디클로로-4-히드록시페닐)사이클로헥산, 1,1-비스(3,5-디메틸-4-히드록시페닐)사이클로도데칸, 1,1-비스(4-히드록시페닐)사이클로도데칸, 1,1-비스(4-히드록시페닐)부탄, 1,1-비스(4-히드록시페닐)데칸, 1,4-비스(4-히드록시페닐)프로판, 1,4-비스(4-히드록시페닐)부탄, 1,4-비스(4-히드록시페닐)이소부탄, 2,2-비스(4-히드록시페닐)부탄, 2,2-비스(3-클로로-4-히드록시페닐)프로판, 비스(3,5-디메틸-4-히드록시페닐)메탄, 비스(3,5-디클로로-4-히드록시페닐)메탄, 2,2-비스(3,5-디메틸-4-히드록시페닐)프로판, 2,2-비스(3,5-디브로모-4-히드록시페닐)프로판, 2,2-비스(3,5-디클로로-4-히드록시페닐)프로판, 2,4-비스(4-히드록시페닐)-2-메틸-부탄, 4,4'-티오디페놀[비스(4-히드록시페닐)설폰], 비스(3,5-디메틸-4-히드록시페닐)설폰, 비스(3-클로로-4-히드록시페닐)설폰, 비스(4-히드록시페닐)설파이드, 비스(4-히드록시페닐)설폭사이드, 비스(3-메틸-4-히드록시페닐)설파이드, 비스(3,5-디메틸-4-히드록시페닐)설파이드, 비스(3,5-디브로모-4-히드록시페닐)설폭사이드, 4,4'-디히드록시벤조페논, 3,3',5,5'-테트라메틸-4,4'-디히드록시벤조페논, 4,4'-디히드록시 디페닐, 메틸히드로퀴논, 1,5-디히드록시나프탈렌 또는 2,6-디히드록시나프탈렌 중에서 선택될 수 있으나, 반드시 이에 한정되는 것은 아니다. 대표적으로는 2,2-비스(4-히드록시페닐)프로판 (비스페놀 A)을 들 수 있다. 이외의 작용성 2가 페놀류들(dihydric phenol)은 미국특허 US 2,999,835호, US 3,028,365호, US 3,153,008호 및 US 3,334,154호 등을 참조할 수 있으며, 상기 2가 페놀류들은 단독으로 또는 2종 이상 조합되어 사용될 수 있다.Specifically, the compound of Formula 6 is, for example, bis (4-hydroxyphenyl) methane, bis (4-hydroxyphenyl) phenylmethane, bis (4-hydroxyphenyl) naphthylmethane, bis (4- Hydroxyphenyl)-(4-isobutylphenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 1-ethyl-1,1-bis (4-hydroxyphenyl) propane, 1-phenyl- 1,1-bis (4-hydroxyphenyl) ethane, 1-naphthyl-1,1-bis (4-hydroxyphenyl) ethane, 1,2-bis (4-hydroxyphenyl) ethane, 1,10 -Bis (4-hydroxyphenyl) decane, 2-methyl-1,1-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4 -Hydroxyphenyl) butane, 2,2-bis (4-hydroxyphenyl) pentane, 2,2-bis (4-hydroxyphenyl) hexane, 2,2-bis (4-hydroxyphenyl) nonane, 2 , 2-bis (3-methyl-4-hydroxyphenyl) propane, 2,2-bis (3-fluoro-4-hydroxyphenyl) propane, 4-methyl-2,2-bis (4-hydroxy Phenyl) pentane, 4,4-bis (4-hydroxyphenyl) heptane, diphenyl-bis (4-hi Hydroxyphenyl) methane, resorcinol, hydroquinone, 4,4'-dihydroxyphenyl ether [bis (4-hydroxyphenyl) ether], 4,4'-dihydroxy-2 , 5-dihydroxydiphenyl ether, 4,4'-dihydroxy-3,3'-dichlorodiphenyl ether, bis (3,5-dimethyl-4-hydroxyphenyl) ether, bis (3,5 -Dichloro-4-hydroxyphenyl) ether, 1,4-dihydroxy-2,5-dichlorobenzene, 1,4-dihydroxy-3-methylbenzene, 4,4'-dihydroxydiphenol [ p, p'-dihydroxyphenyl], 3,3'-dichloro-4,4'-dihydroxyphenyl, 1,1-bis (4-hydroxyphenyl) cyclohexane, 1,1-bis (3 , 5-dimethyl-4-hydroxyphenyl) cyclohexane, 1,1-bis (3,5-dichloro-4-hydroxyphenyl) cyclohexane, 1,1-bis (3,5-dimethyl-4-hydroxy Hydroxyphenyl) cyclododecane, 1,1-bis (4-hydroxyphenyl) cyclododecane, 1,1-bis (4-hydroxyphenyl) butane, 1,1-bis (4-hydroxyphenyl) decane , 1,4-bis (4-hydroxyphenyl) pho Ropan, 1,4-bis (4-hydroxyphenyl) butane, 1,4-bis (4-hydroxyphenyl) isobutane, 2,2-bis (4-hydroxyphenyl) butane, 2,2-bis (3-chloro-4-hydroxyphenyl) propane, bis (3,5-dimethyl-4-hydroxyphenyl) methane, bis (3,5-dichloro-4-hydroxyphenyl) methane, 2,2-bis (3,5-dimethyl-4-hydroxyphenyl) propane, 2,2-bis (3,5-dibromo-4-hydroxyphenyl) propane, 2,2-bis (3,5-dichloro-4 -Hydroxyphenyl) propane, 2,4-bis (4-hydroxyphenyl) -2-methyl-butane, 4,4'-thiodiphenol [bis (4-hydroxyphenyl) sulfone], bis (3, 5-dimethyl-4-hydroxyphenyl) sulfone, bis (3-chloro-4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) sulfoxide, bis (3 -Methyl-4-hydroxyphenyl) sulfide, bis (3,5-dimethyl-4-hydroxyphenyl) sulfide, bis (3,5-dibromo-4-hydroxyphenyl) sulfoxide, 4,4 ' -Dihydroxybenzophenone, 3,3 ', 5,5'-tetramethyl-4,4'-di De-hydroxy-benzophenone, 4,4'-dihydroxy-diphenyl, methyl hydroquinone, 1,5-dihydroxynaphthalene, or may be selected from 2,6-dihydroxy naphthalene, it is not limited thereto. Representative examples include 2,2-bis (4-hydroxyphenyl) propane (bisphenol A). Other functional dihydric phenols (dihydric phenol) may refer to U.S. Patents US 2,999,835, US 3,028,365, US 3,153,008 and US 3,334,154, and the divalent phenols alone or in combination of two or more. Can be used.
상기 폴리카보네이트 블록의 다른 모노머로서, 카보네이트 전구체, 예를 들어 카보닐 클로라이드(포스겐), 카보닐 브로마이드, 비스 할로 포르메이트, 디페닐카보네이트 또는 디메틸카보네이트 등을 사용할 수 있다.As another monomer of the polycarbonate block, a carbonate precursor, for example, carbonyl chloride (phosgene), carbonyl bromide, bis halo formate, diphenyl carbonate or dimethyl carbonate may be used.
바람직한 일 구체예에서, 본 발명의 폴리실록산-폴리카보네이트 공중합체 중 상기 화학식 1의 폴리실록산의 함량은 공중합체 총 중량에 대하여 0.5 내지 20 중량%, 바람직하게는 1 내지 20 중량%, 보다 바람직하게는 3 내지 15 중량%일 수 있다. 상기 화학식 1의 폴리실록산의 함량이 0.5 중량% 미만일 경우, 난연성이 열악할 수 있고, 상기 화학식 1의 폴리실록산의 함량이 20 중량%를 초과할 경우, 투명성 및 가공성이 저하될 수 있다.In a preferred embodiment, the content of the polysiloxane of Formula 1 in the polysiloxane-polycarbonate copolymer of the present invention is 0.5 to 20% by weight relative to the total weight of the copolymer, preferably 1 to 20% by weight, more preferably 3 It may be from 15 to 15% by weight. When the content of the polysiloxane of Formula 1 is less than 0.5% by weight, flame retardancy may be poor, and when the content of the polysiloxane of Formula 1 exceeds 20% by weight, transparency and processability may be deteriorated.
바람직한 일 구체예에서, 본 발명의 폴리실록산-폴리카보네이트 공중합체 중 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 함량은 공중합체 총 중량에 대하여 0.5 내지 20 중량%, 바람직하게는 1 내지 20 중량%, 보다 바람직하게는 2 내지 15 중량%일 수 있다. 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 함량이 0.5 중량% 미만일 경우, 내충격성이 열악할 수 있고, 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 함량이 20 중량%를 초과할 경우, 투명성이 저하될 수 있다.In a preferred embodiment, the content of the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) in the polysiloxane-polycarbonate copolymer of the present invention is preferably 0.5 to 20% by weight based on the total weight of the copolymer, preferably May be 1 to 20% by weight, more preferably 2 to 15% by weight. When the content of polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 0.5% by weight, impact resistance may be poor, and polysiloxanes other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2) When the content of) exceeds 20% by weight, transparency may be deteriorated.
바람직한 일 구체예에서, 본 발명의 폴리실록산-폴리카보네이트 공중합체 중 상기 화학식 1의 폴리실록산과 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 합계 함량은 공중합체 총 중량에 대하여 1 내지 25 중량%, 바람직하게는 3 내지 20 중량%, 보다 바람직하게는 5 내지 20 중량%, 보다 더 바람직하게는 5 내지 15 중량%일 수 있다. 상기 화학식 1의 폴리실록산과 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 합계 함량이 1 중량% 미만일 경우, 난연성 및/또는 내충격성이 열악할 수 있고, 상기 화학식 1의 폴리실록산과 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 합계 함량이 25 중량% 초과일 경우, 가공성 및 투명성이 저하될 수 있다.In a preferred embodiment, the total content of the polysiloxane of Formula 1 and polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2) in the polysiloxane-polycarbonate copolymer of the present invention is 1 based on the total weight of the copolymer. To 25% by weight, preferably 3 to 20% by weight, more preferably 5 to 20% by weight, even more preferably 5 to 15% by weight. When the total content of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 1% by weight, flame retardancy and / or impact resistance may be poor, and the polysiloxane of Formula 1 And when the total content of the polysiloxane (specifically, the polysiloxane of Formula 2) other than the polysiloxane of Formula 1 is more than 25% by weight, processability and transparency may be deteriorated.
바람직한 일 구체예에서, 본 발명의 폴리실록산-폴리카보네이트 공중합체에 반복단위로 포함되는 상기 화학식 1의 폴리실록산 및 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 중량비는 1:9 내지 9:1, 바람직하게는 1:8 내지 8:1, 보다 바람직하게는 2:7 내지 7:2, 보다 더 바람직하게는 2:7 내지 6:3, 가장 바람직하게는 4:5 내지 5:4일 수 있다. 상기 화학식 1의 폴리실록산 및 상기 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 중량비를 상기 범위 내로 조절함으로써, 난연성, 내충격성 및 투명성을 모두 우수하게 발휘할 수 있다.In a preferred embodiment, the weight ratio of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) included in the polysiloxane-polycarbonate copolymer of the present invention as a repeating unit is 1: 9. To 9: 1, preferably 1: 8 to 8: 1, more preferably 2: 7 to 7: 2, even more preferably 2: 7 to 6: 3, most preferably 4: 5 to 5 : 4. By adjusting the weight ratio of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) within the above range, flame retardancy, impact resistance, and transparency can all be exhibited excellently.
바람직한 일 구체예에서, 본 발명의 폴리실록산-폴리카보네이트 공중합체 중 폴리카보네이트 블록의 함량은 공중합체 총 중량에 대하여 75 내지 99 중량%, 바람직하게는 80 내지 97 중량%, 보다 바람직하게는 80 내지 95 중량%, 보다 더 바람직하게는 85 내지 95 중량%일 수 있다. 상기 폴리카보네이트 블록의 함량이 75 중량% 미만이면 투명성 및 가공성이 저하될 수 있고, 상기 폴리카보네이트 블록의 함량이 99 중량%를 초과하면 난연성 및 내충격성이 저하될 수 있다.In a preferred embodiment, the content of the polycarbonate block in the polysiloxane-polycarbonate copolymer of the present invention is 75 to 99% by weight, preferably 80 to 97% by weight, more preferably 80 to 95% based on the total weight of the copolymer. Weight percent, even more preferably 85 to 95 weight percent. When the content of the polycarbonate block is less than 75% by weight, transparency and processability may be deteriorated, and when the content of the polycarbonate block exceeds 99% by weight, flame retardancy and impact resistance may be deteriorated.
바람직한 일 구체예에서, 본 발명에 따른 폴리실록산-폴리카보네이트 공중합체의 점도평균분자량(MV)은 15,000 내지 200,000, 더욱 바람직하게는 15,000 내지 100,000일 수 있다. 폴리실록산-폴리카보네이트 공중합체의 점도평균분자량이 15,000 미만이면 기계적 물성이 현저히 저하될 수 있으며, 200,000을 초과하면 용융 점도의 상승으로 수지의 가공에 문제가 생길 수 있다.In one preferred embodiment, the viscosity average molecular weight (M V ) of the polysiloxane-polycarbonate copolymer according to the present invention may be 15,000 to 200,000, more preferably 15,000 to 100,000. If the viscosity average molecular weight of the polysiloxane-polycarbonate copolymer is less than 15,000, mechanical properties may be remarkably deteriorated, and if it exceeds 200,000, a problem in processing of the resin may occur due to an increase in melt viscosity.
본 발명은 또한 전술한 폴리실록산-폴리카보네이트 공중합체의 제조 방법에 관한 것이다.The present invention also relates to a method for preparing the aforementioned polysiloxane-polycarbonate copolymer.
본 발명에 따른 폴리실록산-폴리카보네이트 공중합체의 제조 방법은, 전술한 화학식 1의 폴리실록산, 전술한 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 전술한 화학식 2의 폴리실록산) 및 올리고머성 폴리카보네이트를 알칼리 수용액 및 유기상으로 이루어진 계면반응 조건 하에서 반응시켜 폴리실록산-폴리카보네이트 중간체를 형성하는 단계; 및 상기 폴리실록산-폴리카보네이트 중간체를 제 1 중합 촉매를 이용하여 중합시키는 단계를 포함한다.The method for producing a polysiloxane-polycarbonate copolymer according to the present invention includes polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2) and oligomeric polycarbonate in an aqueous alkali solution. And forming a polysiloxane-polycarbonate intermediate by reacting under an interface reaction condition consisting of an organic phase. And polymerizing the polysiloxane-polycarbonate intermediate using a first polymerization catalyst.
바람직한 일 구체예에서, 상기 폴리실록산-폴리카보네이트 중간체를 형성하는 단계는, 화학식 1의 폴리실록산과 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 폴리실록산 혼합물 함량과 올리고머성 폴리카보네이트 함량을 1:99 내지 25:75, 바람직하게는 3:97 내지 20:80, 보다 바람직하게는 5:95 내지 20:80, 보다 더 바람직하게는 5:95 내지 15:85의 중량 비율로 혼합시키는 단계를 포함할 수 있다. 화학식 1의 폴리실록산과 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)의 폴리실록산 혼합물 함량이 1 중량% 미만일 경우, 난연성 및/또는 내충격성이 열악할 수 있고, 화학식 1의 폴리실록산과 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산) 혼합물 함량이 25 중량% 초과일 경우, 가공성 및 투명성이 저하될 수 있다.In a preferred embodiment, the step of forming the polysiloxane-polycarbonate intermediate comprises the polysiloxane mixture content and the oligomeric polycarbonate content of the polysiloxane of Formula 1 and polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2). Mixing in a weight ratio of 1:99 to 25:75, preferably 3:97 to 20:80, more preferably 5:95 to 20:80, even more preferably 5:95 to 15:85 It may include. When the polysiloxane mixture content of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 1% by weight, flame retardancy and / or impact resistance may be poor, and the polysiloxane of Formula 1 and Formula When the content of the polysiloxane (specifically, the polysiloxane of Formula 2) other than the polysiloxane of 1 is more than 25% by weight, processability and transparency may be deteriorated.
본 발명에 따른 폴리실록산-폴리카보네이트 공중합체의 제조에 사용되는 올리고머성 폴리카보네이트는 점도평균분자량이 800 내지 20,000, 바람직하게는 1,000 내지 15,000인 올리고머성 폴리카보네이트일 수 있다. 폴리카보네이트의 점도평균분자량이 800 미만이면 분자량 분포가 넓어지고 물성이 저하될 수 있으며, 20,000을 초과하면 반응성이 저하될 수 있다.The oligomeric polycarbonate used in the preparation of the polysiloxane-polycarbonate copolymer according to the present invention may be an oligomeric polycarbonate having a viscosity average molecular weight of 800 to 20,000, preferably 1,000 to 15,000. If the viscosity average molecular weight of the polycarbonate is less than 800, the molecular weight distribution may be broadened and the physical properties may be deteriorated, and if it exceeds 20,000, the reactivity may be reduced.
바람직한 일 구체예에서, 상기 올리고머성 폴리카보네이트는 전술한 2가 페놀류 화합물을 알칼리 수용액에 첨가하여 페놀염 상태로 만든 다음, 염 상태의 페놀류를 포스겐 가스를 주입한 디클로로메탄에 넣어 반응시켜 제조될 수 있다. 폴리카보네이트 올리고머 제조를 위해서는 포스겐 대 2가 페놀류 화합물(예를 들어, 비스페놀 A)의 몰비를 약 1:1 내지 1.5:1, 더욱 바람직하게는 약 1:1 내지 1.2:1의 범위로 유지하는 것이 바람직하다. 2가 페놀류 화합물에 대한 포스겐의 몰비가 1 미만이면 반응성이 저하될 수 있으며, 2가 페놀류 화합물에 대한 포스겐의 몰비가 1.5를 초과하면 과도한 분자량 상승으로 인해 가공성에 문제가 생길 수 있다.In one preferred embodiment, The oligomeric polycarbonate may be prepared by adding the above-described divalent phenol compounds to an aqueous alkali solution to make a phenol salt state, and then reacting the salt phenols with dichloromethane injected with phosgene gas. For the production of polycarbonate oligomers, maintaining the molar ratio of phosgene to divalent phenolic compounds (eg, bisphenol A) in the range of about 1: 1 to 1.5: 1, more preferably about 1: 1 to 1.2: 1 desirable. If the molar ratio of phosgene to the divalent phenolic compound is less than 1, reactivity may be lowered, and if the molar ratio of phosgene to the divalent phenolic compound exceeds 1.5, processability may be caused by excessive molecular weight increase.
상기 폴리카보네이트 올리고머 형성 반응은 일반적으로 약 15 내지 60℃범위의 온도에서 수행될 수 있으며, 반응 혼합물의 pH를 조절하기 위해 알칼리금속 수산화물(예컨대, 수산화나트륨)을 이용할 수 있다.The polycarbonate oligomer forming reaction may be generally performed at a temperature in the range of about 15 to 60 ° C, and alkali metal hydroxide (eg, sodium hydroxide) may be used to adjust the pH of the reaction mixture.
바람직한 일 구체예에서, 상기 폴리실록산-폴리카보네이트 중간체를 형성하는 단계는, 전술한 화학식 1의 폴리실록산, 전술한 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산) 및 올리고머성 폴리카보네이트를 포함하는 혼합물을 형성하는 단계를 포함하며, 상기 혼합물은 상전이 촉매, 분자량 조절제 및 제 2 중합 촉매를 포함하는 것일 수 있다.In one preferred embodiment, the step of forming the polysiloxane-polycarbonate intermediate includes polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2), and oligomeric polycarbonate. It includes the step of forming a mixture, the mixture may be one comprising a phase change catalyst, a molecular weight modifier and a second polymerization catalyst.
바람직한 일 구체예에서, 상기 폴리실록산-폴리카보네이트 중간체를 형성하는 단계는, 전술한 화학식 1의 폴리실록산, 전술한 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산) 및 올리고머성 폴리카보네이트를 포함하는 혼합물을 형성하는 단계; 및 전술한 화학식 1의 폴리실록산, 전술한 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산) 및 올리고머성 폴리카보네이트의 반응이 완료된 후 결과 혼합물에서 유기상을 추출하는 단계를 포함하고, 상기 폴리실록산-폴리카보네이트 중간체를 중합시키는 단계는, 제 1 중합 촉매를 상기 추출된 유기상에 제공하는 단계를 포함하는 것일 수 있다.In one preferred embodiment, the step of forming the polysiloxane-polycarbonate intermediate includes polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, polysiloxane of Formula 2), and oligomeric polycarbonate. Forming a mixture to be made; And extracting the organic phase from the resulting mixture after the reaction of the polysiloxane of Formula 1, the polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) and the oligomeric polycarbonate is completed, and the polysiloxane -Polymerizing the polycarbonate intermediate may include providing a first polymerization catalyst to the extracted organic phase.
구체적으로, 본 발명에 따른 폴리실록산-폴리카보네이트 공중합체는 폴리카보네이트를 함유하는 유기상-수상 혼합물에 전술한 화학식 1의 폴리실록산 및 전술한 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산)을 첨가하고, 단계적으로 분자량 조절제 및 촉매를 투입함으로써 제조될 수 있다.Specifically, the polysiloxane-polycarbonate copolymer according to the present invention is a polysiloxane (polysiloxane of formula 2) other than the polysiloxane of formula 1 and polysiloxane of formula 1 described above to the organic phase-aqueous mixture containing polycarbonate It can be prepared by adding and adding the molecular weight modifier and catalyst step by step.
상기 분자량 조절제로는 폴리카보네이트 제조에 사용되는 모노머와 유사한 단일 작용성 물질(monofunctional compound)이 사용될 수 있다. 단일 작용성 물질은, 예를 들어 p-이소프로필페놀, p-tert-부틸페놀(p-tert-butylphenol, PTBP), p-큐밀(cumyl)페놀, p-이소옥틸페놀, 및 p-이소노닐페놀 등과 같은 페놀을 기본으로 하는 유도체; 또는 지방족 알콜류일 수 있다. 바람직하게는, p-tert-부틸페놀(PTBP)이 사용될 수 있다.As the molecular weight modifier, a monofunctional compound similar to a monomer used in polycarbonate production may be used. Monofunctional materials include, for example, p-isopropylphenol, p-tert-butylphenol (PTBP), p-cumylphenol, p-isooctylphenol, and p-isononyl Phenol-based derivatives such as phenol; Or it may be an aliphatic alcohol. Preferably, p-tert-butylphenol (PTBP) can be used.
상기 촉매로는 중합 촉매 및/또는 상전이 촉매가 사용될 수 있다. 중합 촉매로는, 예를 들어 트리에틸아민(triethylamine, TEA)을 사용할 수 있으며, 상전이 촉매로는, 예를 들어 하기 화학식 7의 화합물을 사용할 수 있다.As the catalyst, a polymerization catalyst and / or a phase transfer catalyst may be used. As the polymerization catalyst, for example, triethylamine (TEA) may be used, and as the phase transfer catalyst, for example, a compound represented by Chemical Formula 7 may be used.
[화학식 7][Formula 7]
(R11)4Q+X- (R 11) 4 Q + X -
상기 화학식 7에서, R11은 탄소수 1 내지 10의 알킬기를 나타내고, Q는 질소 또는 인을 나타내며, X는 할로겐 원자 또는 -OR12을 나타낸다. 여기서, R12는 수소 원자, 탄소수 1 내지 18의 알킬기 또는 탄소수 6 내지 18의 아릴기를 나타낸다.In Formula 7, R 11 represents an alkyl group having 1 to 10 carbon atoms, Q represents nitrogen or phosphorus, and X represents a halogen atom or -OR 12 . Here, R 12 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or an aryl group having 6 to 18 carbon atoms.
구체적으로, 상전이 촉매는, 예를 들어 [CH3(CH2)3]4NX, [CH3(CH2)3]4PX, [CH3(CH2)5]4NX, [CH3(CH2)6]4NX, [CH3(CH2)4]4NX, CH3[CH3(CH2)3]3NX 또는 CH3[CH3(CH2)2]3NX일 수 있다. 상기 화학식들에서, X는 Cl, Br 또는 -OR12을 나타내며, 여기서 R12는 수소 원자, 탄소수 1 내지 18의 알킬기 또는 탄소수 6 내지 18의 아릴기를 나타낸다.Specifically, the phase transfer catalyst is, for example, [CH 3 (CH 2 ) 3 ] 4 NX, [CH 3 (CH 2 ) 3 ] 4 PX, [CH 3 (CH 2 ) 5 ] 4 NX, [CH 3 ( CH 2 ) 6 ] 4 NX, [CH 3 (CH 2 ) 4 ] 4 NX, CH 3 [CH 3 (CH 2 ) 3 ] 3 NX or CH 3 [CH 3 (CH 2 ) 2 ] 3 NX . In the above formulas, X represents Cl, Br or -OR 12 , where R 12 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms or an aryl group having 6 to 18 carbon atoms.
상전이 촉매의 함량은 전술한 화학식 1의 폴리실록산, 전술한 화학식 1의 폴리실록산 이외의 폴리실록산(구체적으로, 화학식 2의 폴리실록산) 및 올리고머성 폴리카보네이트의 혼합물 총 중량에 대하여 약 0.01 내지 10 중량%인 것이 바람직하다. 그 함량이 0.01 중량% 미만이면 반응성이 떨어질 수 있으며, 그 함량이 10 중량%를 초과하면 침전물로 석출되거나 투명성이 저하될 수 있다.The content of the phase transfer catalyst is preferably about 0.01 to 10% by weight based on the total weight of the mixture of the polysiloxane of Formula 1, polysiloxane other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) and the oligomeric polycarbonate. Do. If the content is less than 0.01% by weight, reactivity may be deteriorated, and when the content exceeds 10% by weight, precipitation as a precipitate or transparency may be deteriorated.
바람직한 일 구체예에서, 폴리실록산-폴리카보네이트 공중합체를 제조한 다음, 메틸렌클로라이드에 분산된 유기상을 알칼리 세정한 후 분리시킬 수 있다. 계속해서 상기 유기상을 0.1N 염산 용액을 사용하여 세척한 후 증류수로 2 내지 3회 반복하여 세정할 수 있다. 세정이 완료되면 메틸렌클로라이드에 분산된 상기 유기상의 농도를 일정하게 조정하여 70 내지 80℃범위에서 일정량의 순수를 이용하여 조립화(Granulation)할 수 있다. 순수의 온도가 70℃미만이면 조립속도가 늦어져 조립시간이 매우 길어질 수 있으며, 순수의 온도가 80℃를 초과하면 일정한 크기로 폴리카보네이트의 형상을 얻는 것이 어려워질 수 있다. 조립화가 완결되면 1차로 100 내지 110℃에서 5 내지 10시간, 2차로 110 내지 120℃에서 5 내지 10시간 동안 건조시키는 것이 바람직하다.In one preferred embodiment, a polysiloxane-polycarbonate copolymer can be prepared and then the organic phase dispersed in methylene chloride is alkali washed and separated. Subsequently, the organic phase may be washed with 0.1N hydrochloric acid solution, and then washed repeatedly with distilled water 2-3 times. When the washing is completed, the concentration of the organic phase dispersed in methylene chloride may be constantly adjusted to granulate using a certain amount of pure water in the range of 70 to 80 ° C. If the temperature of the pure water is less than 70 ° C, the assembly speed becomes slow and the assembly time can be very long. When the temperature of the pure water exceeds 80 ° C, it may be difficult to obtain a polycarbonate shape with a certain size. When the granulation is completed, it is preferred to dry at 100 to 110 ° C for 5 to 10 hours, and second to dry at 110 to 120 ° C for 5 to 10 hours.
본 발명은 또한, 본 발명의 폴리실록산-폴리카보네이트 공중합체를 이용하여 제조된 성형품에 관한 것이다.The present invention also relates to a molded article produced using the polysiloxane-polycarbonate copolymer of the present invention.
본 발명의 폴리실록산-폴리카보네이트 공중합체를 사용하여 성형품을 제조하는 방법은 특별히 제한되지 않으며, 수지 성형품 제조에 일반적으로 사용되는 방법(예를 들면, 압출 공정 또는 사출 공정 등)을 그대로 또는 적절히 변형하여 사용할 수 있다.The method for manufacturing a molded article using the polysiloxane-polycarbonate copolymer of the present invention is not particularly limited, and a method (for example, an extrusion process or an injection process, etc.) generally used for manufacturing a resin molded article is modified as it is or appropriately Can be used.
본 발명에 따른 성형품은 난연성을 요하는 분야에 다양하게 적용될 수 있고, 예를 들면, 건설용 재료, 자동차 부품, 사무기기 및 전기/전자 제품의 부품(하우징) 등에 다양하게 적용될 수 있으나, 이에 한정되지는 않는다.The molded article according to the present invention can be variously applied to fields that require flame retardancy, for example, variously applied to construction materials, automotive parts, office equipment, and parts (housing) of electrical / electronic products, etc. It does not work.
이하, 실시예를 통하여 본 발명을 보다 상세히 설명하나, 이는 본 발명을 설명하기 위한 것일 뿐, 실시예에 의해 본 발명의 범위가 어떤 식으로든 제한되는 것은 아니다.Hereinafter, the present invention will be described in more detail through examples, which are only for explaining the present invention, and the scope of the present invention is not limited in any way by examples.
[[ 실시예Example ]]
<< 폴리실록산의Polysiloxane 제조> Manufacturing>
제조예Manufacturing example 1: 분지형  1: branched 폴리실록산Polysiloxane 제조 Produce
500mL 3구 플라스크에 콘덴서를 장착하고, 질소 분위기 하에서 상기 화학식 4에 해당하는 폴리실록산(다미폴리켐사의 F5032, 무색 투명 액체, 점도: 5cP) 50.44g(0.1mole)을 톨루엔 50ml에 녹인 후, 백금(Pt) 촉매(다미폴리켐사의 CP101) 0.008g(100ppm)을 첨가하였다. 상기 용액을 가열시킨 상태에서 2-알릴 페놀(2-allylphenol) 26.8g(0.2mole)을 1시간 동안 천천히 첨가하고 5시간 동안 환류시켰다. 반응이 끝난 용액의 용매 톨루엔을 제거한 후, 진공오븐에서 24시간 동안 건조시킴으로써 하기 화학식 8의 폴리실록산을 제조하였다.A 500 mL 3-neck flask was equipped with a condenser, and under nitrogen atmosphere, 50.44 g (0.1 mole) of polysiloxane (F5032, Damipoly Chem, colorless transparent liquid, viscosity: 5 cP) corresponding to Formula 4 was dissolved in 50 ml of toluene, and then platinum ( Pt) 0.008 g (100 ppm) of a catalyst (CP101 from Damipolychem) was added. While heating the solution, 2-allylphenol (2-allylphenol) 26.8g (0.2mole) was slowly added for 1 hour and refluxed for 5 hours. After removing the solvent toluene of the solution after reaction, the polysiloxane of Formula 8 was prepared by drying in a vacuum oven for 24 hours.
[화학식 8][Formula 8]
Figure PCTKR2019011986-appb-I000021
Figure PCTKR2019011986-appb-I000021
제조예Manufacturing example 2: 분지형  2: branched 폴리실록산Polysiloxane 제조 Produce
500mL 3구 플라스크에 콘덴서를 장착하고, 질소 분위기 하에서 상기 화학식 4에 해당하는 폴리실록산(다미폴리켐사의 F5032, 무색 투명 액체, 점도: 5cP) 49.04g(0.1mole)을 톨루엔 50ml에 녹인 후, 백금(Pt) 촉매(다미폴리켐사의 CP101) 0.008g(100ppm)을 첨가하였다. 상기 용액을 가열시킨 상태에서 2-알릴 페놀(2-allylphenol) 40.2g(0.3mole)을 1시간 동안 천천히 첨가하고 5시간 동안 환류시켰다. 반응이 끝난 용액의 용매 톨루엔을 제거한 후, 진공오븐에서 24시간 동안 건조시킴으로써 하기 화학식 9의 폴리실록산을 제조하였다.A 500 mL three-neck flask was equipped with a condenser, and under nitrogen atmosphere, 49.04 g (0.1 mole) of polysiloxane corresponding to Formula 4 (F5032 manufactured by Dami Polychem, colorless transparent liquid, viscosity: 5 cP) was dissolved in 50 ml of toluene, and then platinum ( Pt) 0.008 g (100 ppm) of a catalyst (CP101 from Damipolychem) was added. While the solution was heated, 40.2 g (0.3 mole) of 2-allylphenol was slowly added for 1 hour and refluxed for 5 hours. After removing the solvent toluene of the solution after the reaction, a polysiloxane of Formula 9 was prepared by drying in a vacuum oven for 24 hours.
[화학식 9][Formula 9]
Figure PCTKR2019011986-appb-I000022
Figure PCTKR2019011986-appb-I000022
제조예Manufacturing example 3: 선형  3: linear 폴리실록산Polysiloxane 제조 Produce
500mL 3구 플라스크에 콘덴서를 장착하고, 질소 분위기 하에서 다우 코닝사(Dow corning)의 모노머 BY16-799 0.4mol을 클로로포름(chloroform) 300mL에 녹인 후 트리에틸아민(triethylamine, TEA) 촉매 67mL를 첨가하였다. 상기 용액을 환류시키는 상태에서 테레프탈로일클로라이드(terephthaloylchloride, TCL) 0.2mol을 클로로포름 1,000mL에 녹인 후, 1시간 동안 천천히 첨가하고 12시간 동안 환류시켰다. 반응이 끝난 용액의 용매를 제거한 후, 아세톤(acetone)에 녹이고 뜨거운 증류수를 이용하여 세척하였다. 진공 오븐에서 24시간 동안 건조시킴으로써 하기 화학식 10의 에스테르 결합을 갖는 히드록시 말단 실록산을 제조하였다. A condenser was attached to a 500 mL 3-neck flask, and 0.4 mol of Dow Corning's monomer BY16-799 was dissolved in 300 mL of chloroform under a nitrogen atmosphere, and then 67 mL of a triethylamine (TEA) catalyst was added. After refluxing the solution, 0.2 mol of terephthaloylchloride (TCL) was dissolved in 1,000 mL of chloroform, and then slowly added for 1 hour and refluxed for 12 hours. After the reaction solution was removed, the solvent was dissolved in acetone and washed with hot distilled water. By drying in a vacuum oven for 24 hours, a hydroxy-terminated siloxane having an ester bond of Formula 10 was prepared.
[화학식 10][Formula 10]
Figure PCTKR2019011986-appb-I000023
Figure PCTKR2019011986-appb-I000023
<< 폴리실록산Polysiloxane -폴리카보네이트 공중합체의 제조>-Preparation of polycarbonate copolymer>
실시예Example 1 One
수용액상의 비스페놀 A와 포스겐 가스를 메틸렌클로라이드 존재 하에서 계면 반응시켜 점도평균분자량이 약 1,000인 올리고머성 폴리카보네이트 혼합물을 제조하였다. 상기 수득한 올리고머성 폴리카보네이트 혼합물 중 유기상을 채취하고, 여기에 수산화나트륨 수용액, 상기 제조예 1에서 제조된 화학식 8의 분지형 폴리실록산(공중합체 총 중량에 대하여 8 중량%의 양), 상기 제조예 3에서 제조된 화학식 10의 선형 폴리실록산(공중합체 총 중량에 대하여 1 중량%의 양), 테트라부틸암모늄클로라이드(tetrabutyl ammonium chloride, TBACl, 공중합체 총 중량에 대하여 0.1 중량%의 양), 메틸렌클로라이드 및 p-tert-부틸페놀(PTBP, 공중합체 총 중량에 대하여 0.4 중량%의 양)을 혼합한 후 2시간 동안 반응시켰다. 층 분리가 일어난 후 유기상만 채취하여, 수산화나트륨 수용액, 메틸렌클로라이드, 트리에틸아민(TEA, 공중합체 총 중량에 대하여 0.015 중량%의 양)을 투입하여 3시간 동안 반응시켰다. 상기 반응시킨 유기상에 다시 트리에틸아민(TEA, 공중합체 총 중량에 대하여 0.02 중량%의 양)을 투입하여 2시간 동안 더 반응시켰다. 층 분리가 일어난 후 점도가 상승한 유기상을 채취하여 여기에 증류수 및 메틸렌클로라이드를 투입하고 알칼리 세정한 후 다시 분리시켰다. 계속해서 상기 유기상을 0.1N 염산 용액으로 세척한 후 증류수로 2 내지 3회 반복하여 세정하였다. 세정이 완료되고 상기 유기상을 76℃에서 일정량의 순수를 이용하여 조립하였다. 조립이 완결된 후, 1차로 110℃에서 8시간, 2차로 120℃에서 10시간 동안 건조시켰다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.An oligomeric polycarbonate mixture having a viscosity average molecular weight of about 1,000 was prepared by interfacial reaction of bisphenol A and phosgene gas in an aqueous solution in the presence of methylene chloride. The organic phase is collected from the obtained oligomeric polycarbonate mixture, and a sodium hydroxide aqueous solution, branched polysiloxane of formula 8 prepared in Preparation Example 1 (8% by weight based on the total weight of the copolymer), the preparation example Linear polysiloxane of formula 10 prepared in 3 (amount of 1% by weight relative to the total weight of the copolymer), tetrabutylammonium chloride (tetrabutyl ammonium chloride, TBACl, 0.1% by weight based on the total weight of the copolymer), methylene chloride and p-tert-butylphenol (PTBP, an amount of 0.4% by weight based on the total weight of the copolymer) was mixed and reacted for 2 hours. After the layer separation occurred, only the organic phase was collected, and sodium hydroxide aqueous solution, methylene chloride, and triethylamine (TEA, 0.015% by weight based on the total weight of the copolymer) were added to react for 3 hours. Triethylamine (TEA, 0.02% by weight based on the total weight of the copolymer) was added again to the reacted organic phase to further react for 2 hours. After the layer separation occurred, the organic phase having increased viscosity was collected, distilled water and methylene chloride were added thereto, followed by alkali washing, and then separated again. Subsequently, the organic phase was washed with 0.1N hydrochloric acid solution, and then washed repeatedly with distilled water 2-3 times. After the washing was completed, the organic phase was assembled using 76% of pure water. After the assembly was completed, it was first dried at 110 ° C for 8 hours, and secondly dried at 120 ° C for 10 hours. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 2 2
상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 7 중량%로 변경하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 2 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.The same as in Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 7% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 2% by weight. A polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 3 3
상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 6 중량%로 변경하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 3 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 6% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 3% by weight. A polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 4 4
상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 5 중량%로 변경하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 4 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 5% by weight, and the content of linear polysiloxane of Formula 10 was changed from 1% to 4% by weight. A polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 5 5
상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 4 중량%로 변경하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 5 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 4% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 5% by weight. A polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 6 6
상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 3 중량%로 변경하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 6 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 3% by weight, and the content of linear polysiloxane of Formula 10 was changed from 1% to 6% by weight. A polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 7 7
상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 2 중량%로 변경하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 7 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.Same as Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 2% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 7% by weight. A polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 8 8
상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 1 중량%로 변경하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 8 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.The same as in Example 1, except that the content of the branched polysiloxane of Formula 8 was changed from 8% to 1% by weight, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 8% by weight. A polysiloxane-polycarbonate copolymer was prepared by the method. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 9 9
상기 제조예 1에서 제조된 화학식 8의 분지형 폴리실록산(공중합체 총 중량에 대하여 8 중량 %) 대신 상기 제조예 2에서 제조된 화학식 9의 분지형 폴리실록산(공중합체 총 중량에 대하여 5 중량 %)을 사용하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 4 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.Instead of the branched polysiloxane of Formula 8 prepared in Preparation Example 1 (8% by weight based on the total weight of the copolymer), the branched polysiloxane of Formula 9 prepared in Preparation Example 2 (5% by weight based on the total weight of the copolymer) Used, and the polysiloxane-polycarbonate copolymer was prepared in the same manner as in Example 1, except that the content of the linear polysiloxane of Formula 10 was changed from 1% by weight to 4% by weight. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
실시예Example 10 10
상기 제조예 1에서 제조된 화학식 8의 분지형 폴리실록산(공중합체 총 중량에 대하여 8 중량 %) 대신 상기 제조예 2에서 제조된 화학식 9의 분지형 폴리실록산(공중합체 총 중량에 대하여 4 중량 %)을 사용하고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 5 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 1에 기재하였다.Instead of the branched polysiloxane of Formula 8 prepared in Preparation Example 1 (8% by weight based on the total weight of the copolymer), the branched polysiloxane of Formula 9 prepared in Preparation Example 2 (4% by weight based on the total weight of the copolymer) was used. Used, and the polysiloxane-polycarbonate copolymer was prepared in the same manner as in Example 1, except that the content of the linear polysiloxane of Formula 10 was changed from 1% by weight to 5% by weight. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 1 below.
비교예Comparative example 1 One
점도평균분자량이 30,000인 선형 폴리카보네이트(삼양사, TRIREX 3030IR)의 물성을 측정하여 아래 표 2에 기재하였다.The physical properties of the linear polycarbonate (Tamyang Corporation, TRIREX 3030IR) having a viscosity average molecular weight of 30,000 were measured and are shown in Table 2 below.
비교예Comparative example 2 2
폴리실록산을 사용하지 않은 것을 제외하고는, 실시예 1과 동일한 방법으로 점도평균분자량이 70,000인 선형 폴리카보네이트를 제조하였다. 제조된 폴리카보네이트 수지의 물성을 측정하여 아래 표 2에 기재하였다.A linear polycarbonate having a viscosity average molecular weight of 70,000 was prepared in the same manner as in Example 1, except that polysiloxane was not used. The physical properties of the prepared polycarbonate resin were measured and are shown in Table 2 below.
비교예Comparative example 3 3
상기 제조예 1에서 제조된 화학식 8의 분지형 폴리실록산을 사용하지 않고, 상기 화학식 10의 선형 폴리실록산의 함량을 1 중량%에서 9 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 2에 기재하였다.Polysiloxane in the same manner as in Example 1, except that the branched polysiloxane of Formula 8 prepared in Preparation Example 1 was not used, and the content of the linear polysiloxane of Formula 10 was changed from 1% to 9% by weight. -A polycarbonate copolymer was prepared. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 2 below.
비교예Comparative example 4 4
상기 제조예 3에서 제조된 화학식 10의 선형 폴리실록산을 사용하지 않고, 상기 화학식 8의 분지형 폴리실록산의 함량을 8 중량%에서 9 중량%로 변경한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 2 에 기재하였다.Polysiloxane in the same manner as in Example 1, except that the linear polysiloxane of Formula 10 prepared in Preparation Example 3 was not used and the content of the branched polysiloxane of Formula 8 was changed from 8% to 9% by weight. -A polycarbonate copolymer was prepared. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 2 below.
비교예Comparative example 5 5
상기 제조예 3에서 제조된 화학식 10의 선형 폴리실록산을 사용하지 않고, 상기 제조예 1에서 제조된 화학식 8의 분지형 폴리실록산(공중합체 총 중량에 대하여 8 중량 %) 대신 상기 제조예 2에서 제조된 화학식 9의 분지형 폴리실록산(공중합체 총 중량에 대하여 9 중량 %)을 사용한 것을 제외하고는, 실시예 1과 동일한 방법으로 폴리실록산-폴리카보네이트 공중합체를 제조하였다. 제조된 폴리실록산-폴리카보네이트 공중합체의 물성을 측정하여 아래 표 2 에 기재하였다.Without using the linear polysiloxane of Formula 10 prepared in Preparation Example 3, instead of the branched polysiloxane of Formula 8 prepared in Preparation Example 1 (8% by weight relative to the total weight of the copolymer) Formula prepared in Preparation Example 2 A polysiloxane-polycarbonate copolymer was prepared in the same manner as in Example 1, except that the branched polysiloxane of 9 (9% by weight based on the total weight of the copolymer) was used. The physical properties of the prepared polysiloxane-polycarbonate copolymer were measured and are shown in Table 2 below.
[표 1][Table 1]
Figure PCTKR2019011986-appb-I000024
Figure PCTKR2019011986-appb-I000024
[표 2][Table 2]
Figure PCTKR2019011986-appb-I000025
Figure PCTKR2019011986-appb-I000025
상기 표 1에 나타난 바와 같이, 본 발명에 따른 실시예 1 내지 10에서 제조된 폴리실록산-폴리카보네이트 공중합체는 충격강도 30 (kg cm/cm) 이상으로 저온 충격강도가 우수하였고, 투과율이 85% 이상으로 투명성이 우수하였으며, 또한 난연성도 매우 우수하였다.As shown in Table 1, the polysiloxane-polycarbonate copolymers prepared in Examples 1 to 10 according to the present invention had excellent impact strength at a low impact strength of 30 (kg cm / cm) or higher, and a transmittance of at least 85%. As a result, the transparency was excellent, and the flame retardancy was also excellent.
그러나 상기 표 2에 나타난 바와 같이, 선형 폴리카보네이트 수지의 경우 (비교예 1 및 2), 투명성은 우수하였으나, 저온 충격강도 및 난연성이 매우 열악하였고, 특정 구조의 분지형 폴리실록산이 포함되지 않은 폴리실록산-폴리카보네이트 공중합체의 경우 (비교예 3), 투명성 및 저온 충격강도가 우수하였으나, 난연성이 열악하였고, 특정 구조의 선형 폴리실록산이 포함되지 않은 폴리실록산-폴리카보네이트 공중합체의 경우 (비교예 4 및 5), 투명성 및 난연성이 우수하였으나, 저온 충격강도가 상대적으로 열악하였다.However, as shown in Table 2, in the case of the linear polycarbonate resin (Comparative Examples 1 and 2), the transparency was excellent, but the low-temperature impact strength and flame retardancy were very poor, and a polysiloxane containing a branched polysiloxane having a specific structure- In the case of the polycarbonate copolymer (Comparative Example 3), the transparency and low-temperature impact strength were excellent, but the flame retardancy was poor, and in the case of the polysiloxane-polycarbonate copolymer not containing a linear polysiloxane having a specific structure (Comparative Examples 4 and 5) , It was excellent in transparency and flame retardancy, but the impact strength at low temperature was relatively poor.
상기 표 1 및 표 2에 기재된 물성에 대한 측정 및 평가 방법은 다음과 같다.Measurement and evaluation methods for the properties described in Tables 1 and 2 are as follows.
(a) H-NMR(핵자기 공명 분광기): 브루커(Bruker)사의 Avance DRX 300를 사용하여 측정하였다. H-NMR로 0.2ppm에서 관찰되는 디메틸실록산의 메틸기의 피크와 2.6ppm에서 관찰되는 폴리실록산-폴리카보네이트 결합부의 메틸렌기의 피크 및 3.9ppm에서 관찰되는 폴리실록산-폴리카보네이트 결합부의 메톡시기의 피크로 공중합체를 확인하였다.(a) H-NMR (Nuclear Magnetic Resonance Spectrometer): Measured using a Bruker Avance DRX 300. Copolymer with the peak of the methyl group of dimethylsiloxane observed at 0.2 ppm by H-NMR, the methylene group peak of the polysiloxane-polycarbonate bond observed at 2.6 ppm, and the peak of the methoxy group of the polysiloxane-polycarbonate bond observed at 3.9 ppm Was confirmed.
(b) 점도평균분자량(MV): 우베로드 점도계(Ubbelohde Viscometer)를 사용하여 20℃에서 메틸렌클로라이드 용액의 점도를 측정하고 이로부터 극한점도 [η]를 다음 식에 의해 산출하였다.(b) Viscosity average molecular weight (M V ): The viscosity of the methylene chloride solution was measured at 20 ° C using a Ubbelohde Viscometer, from which the intrinsic viscosity [η] was calculated by the following equation.
[η]=1.23x10-5 Mv0 .83 [η] = 1.23x10 -5 Mv 0 .83
(c) 투과율: 헤이즈 미터(Haze meter: BYK GARDNER사의 HAZE-GARD PLUS)를 사용하여 투과율을 측정하였다.(c) Transmittance: A transmittance was measured using a haze meter (HAZE-GARD PLUS manufactured by BYK GARDNER).
(d) 난연성: 미국의 언더라이터스 래버러터리즈(UL: Underwriter's Laboratories)가 규정하는 방법인 UL-94 난연 시험방법에 의하여 측정하였다. 이 방법은 수직으로 고정된 일정 크기의 시편에 버너의 불꽃을 10초간 붙인 후의 연소 시간이나 드립성으로부터 난연성을 평가하는 방법이다. 연소시간은 불꽃을 멀리 떨어뜨린 후 시편이 유염 연소를 계속하는 시간의 길이이고, 드립에 의한 솜의 인화는 시편의 하단으로부터 약 300mm 아래에 있는 표지용의 솜이 시편으로부터의 적하물에 의해 인화되는 것에 의해 결정되며, 난연성의 등급은 하기 표 3에 따라 나누어진다.(d) Flame retardancy: It was measured by the UL-94 flame retardant test method, which is a method prescribed by Underwriter's Laboratories (UL) in the United States. This method is to evaluate the flame retardancy from the burning time or dripping property after attaching the burner's flame for 10 seconds to a specimen of fixed size vertically fixed. Combustion time is the length of time that the specimen continues to be flame-fired after the flame is distant away, and the flamming of the cotton by the drip is that the labeled cotton, about 300 mm below the bottom of the specimen, is flammed by the loading from the specimen. Determined by, the class of flame retardancy is divided according to Table 3 below.
[표 3][Table 3]
Figure PCTKR2019011986-appb-I000026
Figure PCTKR2019011986-appb-I000026
(e) 충격강도: ASTM D256에 의거하여 시험편에 노치(notch)를 내어 -30℃의 저온 조건에서 평가하였다. 최종 시험결과는 10개의 시험편의 시험결과의 평균치로 계산하였다.(e) Impact strength: According to ASTM D256, a notch was put on the test piece to evaluate under low temperature conditions of -30 ° C. The final test result was calculated as the average value of the test results of 10 test pieces.

Claims (17)

  1. 하기 화학식 1의 폴리실록산;Polysiloxane represented by the following Chemical Formula 1;
    화학식 1의 폴리실록산 이외의 폴리실록산; 및Polysiloxanes other than the polysiloxane of Formula 1; And
    폴리카보네이트 블록을 반복단위로 포함하는 폴리실록산-폴리카보네이트 공중합체:Polysiloxane-polycarbonate copolymer comprising a polycarbonate block as a repeating unit:
    [화학식 1][Formula 1]
    Figure PCTKR2019011986-appb-I000027
    Figure PCTKR2019011986-appb-I000027
    화학식 1에서,In Formula 1,
    R1은 독립적으로, 수소 원자, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내고,R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group,
    R2는 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
    R3는 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 3 independently represents an alkylene group having 2 to 8 carbon atoms,
    R4는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 10의 아릴기를 나타내며,R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
    k는 독립적으로 1 내지 4의 정수를 나타내고,k independently represents an integer from 1 to 4,
    l, m 및 n은 각각 독립적으로, 0 내지 4의 정수를 나타내되, 단, l, m 및 n 중 적어도 하나는 0이 아니고,l, m and n each independently represent an integer of 0 to 4, provided that at least one of l, m and n is not 0,
    x 및 y는 각각 독립적으로, 0 내지 100의 정수를 나타낸다.x and y each independently represent an integer from 0 to 100.
  2. 제1항에 있어서, 상기 화학식 1의 폴리실록산 이외의 폴리실록산이 하기 화학식 2의 폴리실록산인, 폴리실록산-폴리카보네이트 공중합체:The polysiloxane-polycarbonate copolymer according to claim 1, wherein the polysiloxane other than the polysiloxane of Formula 1 is a polysiloxane of Formula 2:
    [화학식 2][Formula 2]
    Figure PCTKR2019011986-appb-I000028
    Figure PCTKR2019011986-appb-I000028
    상기 화학식 2에서,In Chemical Formula 2,
    R5는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 20의 아릴기를 나타내고,R 5 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
    R6은 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 6 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
    R7은 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 7 independently represents an alkylene group having 2 to 8 carbon atoms,
    A는 X 또는 NH-X-NH이며, 여기서, X는 탄소수 1 내지 20의 선형 또는 분지형 지방족기; 탄소수 3 내지 20의 사이클로알킬렌기; 또는 할로겐 원자, 알킬기, 알콕시기, 아릴기 또는 카르복실기로 치환된 또는 비치환된 탄소수 6 내지 30의 단핵 또는 다핵의 아릴렌기를 나타내며,A is X or NH-X-NH, where X is a linear or branched aliphatic group having 1 to 20 carbon atoms; A cycloalkylene group having 3 to 20 carbon atoms; Or a mononuclear or polynuclear arylene group having 6 to 30 carbon atoms substituted or unsubstituted with a halogen atom, an alkyl group, an alkoxy group, an aryl group, or a carboxyl group,
    m은 독립적으로, 0 내지 10의 정수를 나타내고,m independently represents an integer from 0 to 10,
    n은 독립적으로, 2 내지 1,000의 정수를 나타낸다.n independently represents an integer of 2 to 1,000.
  3. 제1항에 있어서, 화학식 1의 폴리실록산이 하기 화학식 4의 폴리실록산과 하기 화학식 5의 화합물의 반응 생성물인, 폴리실록산-폴리카보네이트 공중합체:The polysiloxane-polycarbonate copolymer of claim 1, wherein the polysiloxane of Formula 1 is a reaction product of a polysiloxane of Formula 4 and a compound of Formula 5:
    [화학식 4][Formula 4]
    Figure PCTKR2019011986-appb-I000029
    Figure PCTKR2019011986-appb-I000029
    상기 화학식 4에서, In Chemical Formula 4,
    R1, R2, l, m, n, x 및 y는 화학식 1에서 정의한 바와 같고,R 1 , R 2 , l, m, n, x and y are as defined in Formula 1,
    [화학식 5][Formula 5]
    Figure PCTKR2019011986-appb-I000030
    Figure PCTKR2019011986-appb-I000030
    상기 화학식 5에서,In Chemical Formula 5,
    R4 및 k는 화학식 1에서 정의한 바와 같고, h는 1 내지 7의 정수를 나타낸다.R 4 and k are as defined in Formula 1, h represents an integer of 1 to 7.
  4. 제1항에 있어서, 폴리카보네이트 블록이 하기 화학식 3으로 표시되는 것인, 폴리실록산-폴리카보네이트 공중합체:The polysiloxane-polycarbonate copolymer according to claim 1, wherein the polycarbonate block is represented by the following formula (3):
    [화학식 3][Formula 3]
    Figure PCTKR2019011986-appb-I000031
    Figure PCTKR2019011986-appb-I000031
    상기 화학식 3에서, In Chemical Formula 3,
    R8은 알킬기, 사이클로알킬기, 알케닐기, 알콕시기, 할로겐 원자 또는 니트로로 치환된 또는 비치환된, 탄소수 6 내지 30의 방향족 탄화수소기를 나타낸다.R 8 represents an alkyl group, a cycloalkyl group, an alkenyl group, an alkoxy group, a halogen atom or an unsubstituted or substituted aromatic hydrocarbon group having 6 to 30 carbon atoms.
  5. 제4항에 있어서, 화학식 3의 R8의 방향족 탄화수소기가 하기 화학식 6의 화합물로부터 유도된 것인, 폴리실록산-폴리카보네이트 공중합체:The polysiloxane-polycarbonate copolymer according to claim 4, wherein the aromatic hydrocarbon group of R 8 in Formula 3 is derived from a compound in Formula 6:
    [화학식 6][Formula 6]
    Figure PCTKR2019011986-appb-I000032
    Figure PCTKR2019011986-appb-I000032
    화학식 6에서, In Formula 6,
    X는 작용기를 갖지 않는 직선형, 분지형 또는 환형 알킬렌기; 또는 설파이드, 에테르, 설폭사이드, 설폰, 케톤, 나프틸 또는 이소부틸페닐로 이루어진 군으로부터 선택되는 하나 이상의 작용기를 포함하는 직선형, 분지형 또는 환형 알킬렌기를 나타내고, X is a straight, branched or cyclic alkylene group having no functional group; Or a linear, branched or cyclic alkylene group comprising at least one functional group selected from the group consisting of sulfide, ether, sulfoxide, sulfone, ketone, naphthyl or isobutylphenyl,
    R9 및 R10은 각각 독립적으로, 할로겐 원자; 또는 직선형, 분지형 또는 환형 알킬기를 나타내며,R 9 and R 10 are each independently a halogen atom; Or represents a straight, branched or cyclic alkyl group,
    p 및 q는 각각 독립적으로, 0 내지 4의 정수를 나타낸다.p and q each independently represent the integer of 0-4.
  6. 제1항에 있어서, 화학식 1의 폴리실록산의 함량이 공중합체 총 중량에 대하여 0.5 내지 20 중량%인, 폴리실록산-폴리카보네이트 공중합체.The polysiloxane-polycarbonate copolymer according to claim 1, wherein the content of the polysiloxane of Formula 1 is 0.5 to 20% by weight based on the total weight of the copolymer.
  7. 제1항에 있어서, 화학식 1의 폴리실록산 이외의 폴리실록산의 함량이 공중합체 총 중량에 대하여 0.5 내지 20 중량%인, 폴리실록산-폴리카보네이트 공중합체.The polysiloxane-polycarbonate copolymer according to claim 1, wherein the content of polysiloxane other than the polysiloxane of Formula 1 is 0.5 to 20% by weight based on the total weight of the copolymer.
  8. 제1항에 있어서, 화학식 1의 폴리실록산 및 화학식 1의 폴리실록산 이외의 폴리실록산의 합계 함량이 공중합체 총 중량에 대하여 1 내지 25 중량%인, 폴리실록산-폴리카보네이트 공중합체. The polysiloxane-polycarbonate copolymer according to claim 1, wherein the total content of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 is 1 to 25% by weight based on the total weight of the copolymer.
  9. 제1항에 있어서, 화학식 1의 폴리실록산 및 화학식 1의 폴리실록산 이외의 폴리실록산의 중량비가 1:9 내지 9:1인, 폴리실록산-폴리카보네이트 공중합체.The polysiloxane-polycarbonate copolymer according to claim 1, wherein the weight ratio of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 is 1: 9 to 9: 1.
  10. 제1항에 있어서, 점도평균분자량이 15,000 내지 200,000인, 폴리실록산-폴리카보네이트 공중합체.The polysiloxane-polycarbonate copolymer according to claim 1, wherein the viscosity average molecular weight is 15,000 to 200,000.
  11. 하기 화학식 1의 폴리실록산, 화학식 1의 폴리실록산 이외의 폴리실록산 및 올리고머성 폴리카보네이트를 계면반응 조건 하에서 반응시켜 폴리실록산-폴리카보네이트 중간체를 형성하는 단계; 및Forming a polysiloxane-polycarbonate intermediate by reacting polysiloxane of Formula 1, polysiloxane other than polysiloxane of Formula 1, and oligomeric polycarbonate under interface reaction conditions; And
    상기 폴리실록산-폴리카보네이트 중간체를 제 1 중합 촉매를 이용하여 중합시키는 단계를 포함하는 폴리실록산-폴리카보네이트 공중합체의 제조방법:Method for producing a polysiloxane-polycarbonate copolymer comprising the step of polymerizing the polysiloxane-polycarbonate intermediate using a first polymerization catalyst:
    [화학식 1][Formula 1]
    Figure PCTKR2019011986-appb-I000033
    Figure PCTKR2019011986-appb-I000033
    화학식 1에서, In Formula 1,
    R1은 독립적으로, 수소 원자, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내고,R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxy group,
    R2는 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 2 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
    R3는 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 3 independently represents an alkylene group having 2 to 8 carbon atoms,
    R4는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 10의 아릴기를 나타내며,R 4 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 10 carbon atoms,
    k는 독립적으로 1 내지 4의 정수를 나타내고,k independently represents an integer from 1 to 4,
    l, m 및 n은 각각 독립적으로, 0 내지 4의 정수를 나타내되, 단, l, m 및 n 중 적어도 하나는 0이 아니고,l, m and n each independently represent an integer of 0 to 4, provided that at least one of l, m and n is not 0,
    x 및 y는 각각 독립적으로, 0 내지 100의 정수를 나타낸다.x and y each independently represent an integer from 0 to 100.
  12. 제11항에 있어서, 상기 화학식 1의 폴리실록산 이외의 폴리실록산이 하기 화학식 2의 폴리실록산인, 폴리실록산-폴리카보네이트 공중합체의 제조방법:The method for preparing a polysiloxane-polycarbonate copolymer according to claim 11, wherein the polysiloxane other than the polysiloxane of Formula 1 is a polysiloxane of Formula 2:
    [화학식 2][Formula 2]
    Figure PCTKR2019011986-appb-I000034
    Figure PCTKR2019011986-appb-I000034
    상기 화학식 2에서,In Chemical Formula 2,
    R5는 독립적으로, 수소 원자, 할로겐 원자, 히드록시기, 탄소수 1 내지 20의 알킬기, 탄소수 1 내지 20의 알콕시기 또는 탄소수 6 내지 20의 아릴기를 나타내고,R 5 independently represents a hydrogen atom, a halogen atom, a hydroxy group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms,
    R6은 독립적으로, 탄소수 1 내지 13의 탄화수소기 또는 히드록시기를 나타내며,R 6 independently represents a hydrocarbon group or a hydroxy group having 1 to 13 carbon atoms,
    R7은 독립적으로, 탄소수 2 내지 8의 알킬렌기를 나타내고,R 7 independently represents an alkylene group having 2 to 8 carbon atoms,
    A는 X 또는 NH-X-NH이며, 여기서, X는 탄소수 1 내지 20의 선형 또는 분지형 지방족기; 탄소수 3 내지 20의 사이클로알킬렌기; 또는 할로겐 원자, 알킬기, 알콕시기, 아릴기 또는 카르복실기로 치환된 또는 비치환된 탄소수 6 내지 30의 단핵 또는 다핵의 아릴렌기를 나타내며,A is X or NH-X-NH, where X is a linear or branched aliphatic group having 1 to 20 carbon atoms; A cycloalkylene group having 3 to 20 carbon atoms; Or a mononuclear or polynuclear arylene group having 6 to 30 carbon atoms substituted or unsubstituted with a halogen atom, an alkyl group, an alkoxy group, an aryl group, or a carboxyl group,
    m은 독립적으로, 0 내지 10의 정수를 나타내고,m independently represents an integer from 0 to 10,
    n은 독립적으로, 2 내지 1,000의 정수를 나타낸다.n independently represents an integer of 2 to 1,000.
  13. 제11항에 있어서, 폴리실록산-폴리카보네이트 중간체를 형성하는 단계가, 화학식 1의 폴리실록산과 화학식 1의 폴리실록산 이외의 폴리실록산의 혼합물 함량 및 올리고머성 폴리카보네이트 함량을 1:99 내지 25:75의 중량 비율로 혼합시키는 단계를 포함하는, 폴리실록산-폴리카보네이트 공중합체의 제조방법.The method of claim 11, wherein the step of forming the polysiloxane-polycarbonate intermediate comprises a mixture content of the polysiloxane other than the polysiloxane of Formula 1 and the polysiloxane of Formula 1 and an oligomeric polycarbonate content in a weight ratio of 1:99 to 25:75. A method of producing a polysiloxane-polycarbonate copolymer comprising the step of mixing.
  14. 제11항에 있어서, 폴리실록산-폴리카보네이트 중간체를 형성하는 단계가, 화학식 1의 폴리실록산, 화학식 1의 폴리실록산 이외의 폴리실록산 및 올리고머성 폴리카보네이트를 포함하는 혼합물을 형성하는 단계를 포함하며, 상기 혼합물이 상전이 촉매, 분자량 조절제 및 제2 중합 촉매를 또한 포함하는, 폴리실록산-폴리카보네이트 공중합체의 제조방법.12. The method of claim 11, wherein forming the polysiloxane-polycarbonate intermediate comprises forming a mixture comprising a polysiloxane of Formula 1, a polysiloxane other than the polysiloxane of Formula 1, and an oligomeric polycarbonate, wherein the mixture is phase transitioned. A method for producing a polysiloxane-polycarbonate copolymer, which also includes a catalyst, a molecular weight modifier, and a second polymerization catalyst.
  15. 제11항에 있어서, 폴리실록산-폴리카보네이트 중간체를 형성하는 단계가, 화학식 1의 폴리실록산, 화학식 1의 폴리실록산 이외의 폴리실록산 및 올리고머성 폴리카보네이트를 포함하는 혼합물을 형성하는 단계; 및 화학식 1의 폴리실록산, 화학식 1의 폴리실록산 이외의 폴리실록산 및 올리고머성 폴리카보네이트의 반응이 완료된 후 결과 혼합물에서 유기상을 추출하는 단계를 포함하고; 폴리실록산-폴리카보네이트 중간체를 중합시키는 단계가, 제1 중합 촉매를 상기 추출된 유기상에 제공하는 단계를 포함하는, 폴리실록산-폴리카보네이트 공중합체의 제조방법.12. The method of claim 11, wherein forming the polysiloxane-polycarbonate intermediate comprises: forming a mixture comprising a polysiloxane of Formula 1, a polysiloxane other than the polysiloxane of Formula 1, and an oligomeric polycarbonate; And after the reaction of the polysiloxane of Formula 1, the polysiloxane other than the polysiloxane of Formula 1 and the oligomeric polycarbonate is completed, extracting an organic phase from the resulting mixture; The method of preparing a polysiloxane-polycarbonate copolymer, wherein the step of polymerizing the polysiloxane-polycarbonate intermediate comprises providing a first polymerization catalyst to the extracted organic phase.
  16. 제11항에 있어서, 올리고머성 폴리카보네이트의 점도평균분자량이 800 내지 20,000인, 폴리실록산-폴리카보네이트 공중합체의 제조방법.The method of claim 11, wherein the oligomeric polycarbonate has a viscosity average molecular weight of 800 to 20,000.
  17. 제1항 내지 제10항 중 어느 한 항에 따른 폴리실록산-폴리카보네이트 공중합체를 이용하여 제조된 성형품.A molded article manufactured using the polysiloxane-polycarbonate copolymer according to any one of claims 1 to 10.
PCT/KR2019/011986 2018-09-19 2019-09-17 Polysiloxane-polycarbonate copolymer having high impact resistance, flame resistance and transparency, and preparation method therefor WO2020060148A1 (en)

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