TWI738059B - Polysiloxane-polycarbonate copolymer having excellent impact resistance, flame retardancy and transparency and method for preparing the same - Google Patents

Polysiloxane-polycarbonate copolymer having excellent impact resistance, flame retardancy and transparency and method for preparing the same Download PDF

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TWI738059B
TWI738059B TW108133599A TW108133599A TWI738059B TW I738059 B TWI738059 B TW I738059B TW 108133599 A TW108133599 A TW 108133599A TW 108133599 A TW108133599 A TW 108133599A TW I738059 B TWI738059 B TW I738059B
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TW202028294A (en
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金志恩
申景茂
李載焄
許成賢
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南韓商三養股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
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    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
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    • C08G77/16Polysiloxanes containing silicon bound to oxygen-containing groups to hydroxyl groups
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    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
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Abstract

The present invention relates to a polysiloxane-polycarbonate copolymer having excellent impact resistance, flame retardancy and transparency, and method for preparing the same, and more specifically, to a polysiloxane-polycarbonate copolymer comprising a branched polysiloxane having a specific structure, a linear polysiloxane having a specific structure, and a polycarbonate block as a repeat unit, which has excellent flame retardancy and transparency, and improved mechanical strength such as impact resistance, and method for preparing the same.

Description

具有優異抗衝擊性、阻燃性及透光度之聚矽氧烷-聚碳酸酯共聚物及製備該共聚物之方法 Polysiloxane-polycarbonate copolymer with excellent impact resistance, flame retardancy and light transmittance and method for preparing the copolymer

本發明涉及具有優異抗衝擊性,阻燃性及透光度之聚矽氧烷-聚碳酸酯共聚物及製備該共聚物之方法,及更具體地,涉及包含作為重複單元的具有特定結構的分枝鏈聚矽氧烷、具有特定結構的線性聚矽氧烷和聚碳酸酯嵌段之聚矽氧烷-聚碳酸酯共聚物,其具有優異的阻燃性及透光度,並具有改善的機械強度如抗衝擊性,以及製備該共聚物之方法。 The present invention relates to a polysiloxane-polycarbonate copolymer having excellent impact resistance, flame retardancy and light transmittance and a method for preparing the copolymer, and more specifically, to a polysiloxane-polycarbonate copolymer having a specific structure as a repeating unit Branched polysiloxanes, linear polysiloxanes with specific structures, and polysiloxane-polycarbonate copolymers of polycarbonate blocks, which have excellent flame retardancy and light transmittance, and have improved The mechanical strength such as impact resistance, and the method of preparing the copolymer.

聚碳酸酯樹脂由於其優異的耐熱性、機械性(特別是衝擊強度)和透光度而被廣泛用作電氣部件、機械部件和工業用樹脂。特別地,當聚碳酸酯樹脂用作電視外殼、計算機顯示器外殼、複印機、印表機、筆記型電腦電池、鋰電池等的外殼材料時,它們在電氣和電子領域產生大量熱量,不僅需要耐熱性和機械性,還需要出色的阻燃性。 Polycarbonate resins are widely used as electrical parts, mechanical parts, and industrial resins due to their excellent heat resistance, mechanical properties (especially impact strength), and light transmittance. In particular, when polycarbonate resins are used as housing materials for TV housings, computer monitor housings, copiers, printers, laptop batteries, lithium batteries, etc., they generate a lot of heat in the electrical and electronic fields and require not only heat resistance And mechanical properties, excellent flame retardancy is also required.

用於賦予聚碳酸酯樹脂阻燃性的最常見方法是將溴或氯基化合物(其是鹵素阻燃劑)與聚碳酸酯樹脂混合。當使用鹵素阻燃劑時,著火時充分發 揮阻燃功能。然而,在樹脂加工過程中會產生鹵化氫氣體,這會導致模具腐蝕和環境污染,並且會產生戴奧辛(dioxin),這是一種燃燒過程中對人體有害的有毒氣體。因此,有越來越多的行動來規範其使用。為了解決該問題,已開發同時使用鹼金屬鹽作為非鹵素阻燃劑和使用氟化聚烯烴樹脂作為防滴劑的阻燃聚碳酸酯樹脂組合物。然而,在這種情況,由於使用氟化乙烯類樹脂和金屬鹽類阻燃劑來確保聚碳酸酯樹脂的阻燃性,存在透光度(這是聚碳酸酯樹脂的優點之一)降低的問題。 The most common method for imparting flame retardancy to polycarbonate resins is to mix a bromine or chlorine-based compound (which is a halogen flame retardant) with the polycarbonate resin. When halogen flame retardants are used, they are fully Flame retardant function. However, hydrogen halide gas is generated during the resin processing process, which can cause mold corrosion and environmental pollution, as well as dioxin, which is a toxic gas harmful to the human body during the combustion process. Therefore, there are more and more actions to regulate its use. In order to solve this problem, a flame-retardant polycarbonate resin composition using both an alkali metal salt as a non-halogen flame retardant and a fluorinated polyolefin resin as an anti-drip agent has been developed. However, in this case, due to the use of fluorinated vinyl resins and metal salt flame retardants to ensure the flame retardancy of the polycarbonate resin, there is a decrease in light transmittance (which is one of the advantages of polycarbonate resin) problem.

為了克服這種透光度下降,已提出具有聚矽氧系添加劑和聚矽氧系共聚物的合金。儘管使用基於有機矽的添加劑之技術具有作為非鹵素阻燃劑對環境友善的優勢,但它也具有以下缺點:透光度仍然很低,價格相對昂貴,且當將其用作外部材料時,各種顏色的實現方式有限。另外,由於缺少要注入大的注射成型產品中的流動性,存在的問題是限制了在大型產品上的應用。 In order to overcome this decrease in light transmittance, alloys with polysiloxane-based additives and polysiloxane-based copolymers have been proposed. Although the technology using silicone-based additives has the advantage of being environmentally friendly as a non-halogen flame retardant, it also has the following disadvantages: the light transmittance is still low, the price is relatively expensive, and when it is used as an external material, The realization of various colors is limited. In addition, due to the lack of fluidity to be injected into large injection molded products, there is a problem that limits the application to large products.

因此,需要開發能夠在充分發揮阻燃性的同時實現優異的透光度、流動性、衝擊強度(特別是低溫衝擊強度)等協調特性的聚碳酸酯樹脂組合物。 Therefore, there is a need to develop a polycarbonate resin composition that can achieve excellent light transmittance, fluidity, impact strength (especially low-temperature impact strength) and other coordinated characteristics while fully exerting flame retardancy.

先前技術:(專利出版物1)美國專利公開第2003/0105226號。 Prior art: (Patent Publication 1) US Patent Publication No. 2003/0105226.

本發明之目的是提供一種具有優異的抗衝擊性、阻燃性及透光度的聚矽氧烷-聚碳酸酯共聚物及其製備方法。 The purpose of the present invention is to provide a polysiloxane-polycarbonate copolymer with excellent impact resistance, flame retardancy and light transmittance and a preparation method thereof.

為了達到技術目的,本發明提供一種聚矽氧烷-聚碳酸酯共聚物,其包含下列者作為重複單元:下述式1的聚矽氧烷、除了式1的聚矽氧烷以外的聚矽氧烷、和聚碳酸酯嵌段: In order to achieve the technical purpose, the present invention provides a polysiloxane-polycarbonate copolymer, which contains the following as repeating units: polysiloxane of the following formula 1 and polysiloxanes other than the polysiloxane of formula 1 Oxane, and polycarbonate block:

Figure 108133599-A0305-02-0005-2
Figure 108133599-A0305-02-0005-2

於式1中,R1獨立地表示氫原子、具有1至13個碳原子的烴基、或羥基,R2獨立地表示具有1至13個碳原子的烴基、或羥基,R3獨立地表示具有2至8個碳原子的伸烷基,R4獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至10個碳原子的芳基,k獨立表示1至4的整數,l、m和n中之各者獨立地表示0至4的整數,條件是l、m和n中的至少一個不為0,且x和y分別代表0至100的整數。 In Formula 1, R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, R 2 independently represents a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, and R 3 independently represents a An alkylene having 2 to 8 carbon atoms, R 4 independently represents a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an alkoxy group having 6 to An aryl group of 10 carbon atoms, k independently represents an integer from 1 to 4, and each of l, m and n independently represents an integer from 0 to 4, provided that at least one of l, m and n is not 0, And x and y represent an integer from 0 to 100, respectively.

為了達到技術目的,本發明再提供一種製備聚矽氧烷-聚碳酸酯共聚物的方法,包括:通過使下述式1的聚矽氧烷、除了式1的聚矽氧烷以外的聚矽氧烷和寡聚聚碳酸酯(oligomeric polycarbonate)在界面反應條件下反應形成聚矽氧烷-聚碳酸酯中間體的步驟;和使用第一聚合催化劑聚合所述聚矽氧烷-聚碳酸酯中間體的步驟:

Figure 108133599-A0305-02-0006-3
In order to achieve the technical purpose, the present invention further provides a method for preparing polysiloxane-polycarbonate copolymer, which comprises: making the polysiloxane of the following formula 1 and polysiloxanes other than the polysiloxane of formula 1 The step of reacting oxane and oligomeric polycarbonate under interfacial reaction conditions to form a polysiloxane-polycarbonate intermediate; and using the first polymerization catalyst to polymerize the polysiloxane-polycarbonate intermediate Body steps:
Figure 108133599-A0305-02-0006-3

於式1中,R1獨立地表示氫原子、具有1至13個碳原子的烴基、或羥基,R2獨立地表示具有1至13個碳原子的烴基、或羥基,R3獨立地表示具有2至8個碳原子的伸烷基,R4獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至10個碳原子的芳基,k獨立表示1至4的整數,l、m和n中之各者獨立地表示0至4的整數,條件是l、m和n中的至少一個不為0,且x和y分別代表0至100的整數。 In Formula 1, R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, R 2 independently represents a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, and R 3 independently represents having An alkylene having 2 to 8 carbon atoms, R 4 independently represents a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an alkoxy group having 6 to An aryl group of 10 carbon atoms, k independently represents an integer from 1 to 4, and each of l, m and n independently represents an integer from 0 to 4, provided that at least one of l, m and n is not 0, And x and y represent an integer from 0 to 100, respectively.

為了達到技術目的,本發明還提供使用根據本發明的聚矽氧烷-聚碳酸酯共聚物製備的模製品。 In order to achieve the technical purpose, the present invention also provides molded articles prepared using the polysiloxane-polycarbonate copolymer according to the present invention.

有利效果 Beneficial effect

根據本發明的聚矽氧烷-聚碳酸酯共聚物可在不添加阻燃劑的情況顯著提高阻燃性,且同時可以保持聚碳酸酯的優異的固有性能,例如耐衝擊性和透光度。 因此,本發明可在要求阻燃性的領域中各種各樣地應用,例如,建築材料、汽車部件、辦公設備、電氣/電子產品的殼體等。 The polysiloxane-polycarbonate copolymer according to the present invention can significantly improve the flame retardancy without adding a flame retardant, and at the same time can maintain the excellent inherent properties of polycarbonate, such as impact resistance and light transmittance . Therefore, the present invention can be used in various fields where flame retardancy is required, for example, building materials, automobile parts, office equipment, housings for electrical/electronic products, and the like.

下面將詳細描述本發明。 The present invention will be described in detail below.

如本文所用,術語「反應產物」是指通過兩種或更多種反應物的反應形成的材料。 As used herein, the term "reaction product" refers to a material formed by the reaction of two or more reactants.

另外,在本說明書中,「第一」,「第二」等是用於說明聚合催化劑的,但聚合催化劑不受這些術語的限制,僅用於區分聚合催化劑。例如,第一聚合催化劑和第二聚合催化劑可以是相同種類的催化劑,或者可以是不同種類的催化劑。 In addition, in this specification, "first", "second", etc. are used to describe the polymerization catalyst, but the polymerization catalyst is not limited by these terms and is only used to distinguish the polymerization catalyst. For example, the first polymerization catalyst and the second polymerization catalyst may be the same kind of catalyst, or may be different kinds of catalysts.

另外,在本文描述的化學式中用於表示氫、鹵素原子和/或烴基等的英文字母「R」具有由數字表示的下標,但是「R」不受限於下標。每個「R」獨立地表示氫,鹵素原子和/或烴基等。例如,無論兩個或更多個「R」是否具有相同或不同的下標,這些「R」均可表示相同或不同的烴基。 In addition, in the chemical formula described herein, the English letter "R" used to represent hydrogen, a halogen atom, and/or a hydrocarbon group, etc., has a subscript represented by a number, but the "R" is not limited to a subscript. Each "R" independently represents hydrogen, halogen atom and/or hydrocarbon group, etc. For example, regardless of whether two or more "Rs" have the same or different subscripts, these "Rs" can represent the same or different hydrocarbon groups.

本發明涉及一種聚矽氧烷-聚碳酸酯共聚物,其包含下列者作為重複單元:下述式1的聚矽氧烷;除了式1的聚矽氧烷以外的聚矽氧烷;和聚碳酸酯嵌段。 The present invention relates to a polysiloxane-polycarbonate copolymer comprising the following as repeating units: polysiloxane of the following formula 1; polysiloxanes other than the polysiloxane of formula 1; and polysiloxane Carbonate block.

分枝鏈聚矽氧烷 Branched polysiloxane

本發明的聚矽氧烷-聚碳酸酯共聚物包含下述式1的聚矽氧烷作為重複單元。下述式1的聚矽氧烷是其中的矽氧烷經連接的化合物,該矽氧烷包含在側鏈上具有羥苯基的矽氧烷。 The polysiloxane-polycarbonate copolymer of the present invention contains polysiloxane of the following formula 1 as a repeating unit. The polysiloxane of the following formula 1 is a compound in which a siloxane is connected, and the siloxane includes a siloxane having a hydroxyphenyl group on a side chain.

Figure 108133599-A0305-02-0008-4
Figure 108133599-A0305-02-0008-4

於式1中,R1可獨立地表示氫原子、具有1至13個碳原子的烴基、或羥基,R2可獨立地表示具有1至13個碳原子的烴基、或羥基,R3可獨立地表示具有2至8個碳原子的伸烷基,R4可獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至10個碳原子的芳基,k可獨立表示1至4的整數,l、m和n中之各者可獨立地表示0到4的整數,較佳0到2,前提是l、m和n中至少一個不為0,且x和y中之各者可獨立地表示0至100的整數,較佳0至50,且更佳0至10,或2至100的整數,較佳2至50,且更佳2至10。 In Formula 1, R 1 may independently represent a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, R 2 may independently represent a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, and R 3 may independently Ground represents an alkylene group having 2 to 8 carbon atoms, R 4 can independently represent a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms Or an aryl group having 6 to 10 carbon atoms, k can independently represent an integer from 1 to 4, and each of l, m and n can independently represent an integer from 0 to 4, preferably 0 to 2, provided that l At least one of, m and n is not 0, and each of x and y may independently represent an integer from 0 to 100, preferably from 0 to 50, and more preferably from 0 to 10, or an integer from 2 to 100, Preferably from 2 to 50, and more preferably from 2 to 10.

更具體地,具有1至13個碳原子的烴基可以是具有1至13個碳原子的烷基或烷氧基、具有2至13個碳原子的烯基或烯氧基、具有3至6個碳原子的環烷基或環烷氧基、具有6至10個碳原子的芳氧基、具有7至13個碳原子的芳烷基或芳烷氧基、或具有7至13個碳原子的烷芳基或烷芳氧基。 More specifically, the hydrocarbon group having 1 to 13 carbon atoms may be an alkyl group or alkoxy group having 1 to 13 carbon atoms, an alkenyl group or an alkenyloxy group having 2 to 13 carbon atoms, having 3 to 6 carbon atoms Cycloalkyl or cycloalkoxy of carbon atoms, aryloxy having 6 to 10 carbon atoms, aralkyl or aralkoxy having 7 to 13 carbon atoms, or having 7 to 13 carbon atoms Alkaryl or alkaryloxy.

更具體地,烷基可以是甲基、乙基或丙基;伸烷基可以是伸乙基或伸丙基。鹵素原子可以是Cl或Br;烷氧基可以是甲氧基、乙氧基或丙氧基;芳基可以是苯基、氯苯基或甲苯基(較佳為苯基)。 More specifically, the alkyl group may be a methyl group, an ethyl group, or a propyl group; the alkylene group may be an ethylene group or a propylene group. The halogen atom may be Cl or Br; the alkoxy group may be methoxy, ethoxy or propoxy; the aryl group may be phenyl, chlorophenyl or tolyl (preferably phenyl).

在一個較佳的實施例中,式1的聚矽氧烷可以是下述式4的聚矽氧烷與下述式5的化合物的反應產物。 In a preferred embodiment, the polysiloxane of Formula 1 may be the reaction product of the polysiloxane of Formula 4 below and the compound of Formula 5 below.

Figure 108133599-A0305-02-0009-5
Figure 108133599-A0305-02-0009-5

於式4中,R1、R2、l、m、n、x和y與該等在式1中定義者相同。 In Formula 4, R 1 , R 2 , l, m, n, x, and y are the same as those defined in Formula 1.

Figure 108133599-A0305-02-0009-6
Figure 108133599-A0305-02-0009-6

於式5中,R4和k與該等在式1中定義者相同,且h表示1至7的整數。 In Formula 5, R 4 and k are the same as those defined in Formula 1, and h represents an integer from 1 to 7.

較佳為將式4的化合物與式5的化合物的莫耳比保持在1:4至1:1之間,更佳為在1:3至1:2範圍內。當式4的化合物與式5的化合物的莫耳比在上述範圍之外時,可能影響聚矽氧烷和聚碳酸酯的聚合度,這可能是降低阻燃性和透光度的因素。 It is preferable to keep the molar ratio of the compound of formula 4 to the compound of formula 5 between 1:4 and 1:1, more preferably in the range of 1:3 to 1:2. When the molar ratio of the compound of Formula 4 to the compound of Formula 5 is outside the above range, the degree of polymerization of polysiloxane and polycarbonate may be affected, which may be a factor that reduces flame retardancy and light transmittance.

線性聚矽氧烷 Linear polysiloxane

根據本發明的聚矽氧烷-聚碳酸酯共聚物包含除了式1的聚矽氧烷以外的聚矽氧烷作為重複單元,且具體地包含下述式2的聚矽氧烷。下述式2的聚矽氧烷是具有下述特徵的羥基封端的矽氧烷化合物: The polysiloxane-polycarbonate copolymer according to the present invention contains polysiloxane other than the polysiloxane of Formula 1 as a repeating unit, and specifically contains the polysiloxane of Formula 2 below. The polysiloxane of the following formula 2 is a hydroxyl-terminated siloxane compound with the following characteristics:

Figure 108133599-A0202-12-0008-7
Figure 108133599-A0202-12-0008-7

於式2中, In Equation 2,

R5可獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至20個碳原子的芳基, R 5 may independently represent a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms,

R6可獨立地表示具有1至13個碳原子的烴基、或羥基, R 6 may independently represent a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group,

R7可獨立地表示具有2至8個碳原子的伸烷基, R 7 may independently represent an alkylene group having 2 to 8 carbon atoms,

A可為X或NH-X-NH,其中X為具有1至20個碳原子的直鏈或分枝鏈脂族基團;具有3至20個碳原子的伸環烷基;或未被取代或被鹵素原子、烷基、烷氧基、芳基或羧基取代的具有6至30個碳原子的單核或多核伸芳基, A can be X or NH-X-NH, where X is a linear or branched aliphatic group having 1 to 20 carbon atoms; a cycloalkylene group having 3 to 20 carbon atoms; or unsubstituted Or a mononuclear or polynuclear arylene group having 6 to 30 carbon atoms substituted by a halogen atom, an alkyl group, an alkoxy group, an aryl group or a carboxyl group,

m可獨立地表示0至10,較佳0至4的整數,且 m can independently represent an integer from 0 to 10, preferably from 0 to 4, and

n可獨立地表示2至1,000,較佳2至500,更佳5至100的整數。 n may independently represent an integer of 2 to 1,000, preferably 2 to 500, and more preferably 5 to 100.

具體地,在式2的R5中,鹵素原子可以是Cl或Br;且烷基可以是具有1至13個碳原子的烷基,例如甲基、乙基或丙基。烷氧基可以是甲氧基、乙氧基或丙氧基等碳數1至13的烷氧基。芳基可以是碳原子數為6至10的芳基,例如苯基、氯苯基或甲苯基; Specifically, in R 5 of Formula 2, the halogen atom may be Cl or Br; and the alkyl group may be an alkyl group having 1 to 13 carbon atoms, such as a methyl group, an ethyl group, or a propyl group. The alkoxy group may be an alkoxy group having 1 to 13 carbon atoms, such as a methoxy group, an ethoxy group, or a propoxy group. The aryl group may be an aryl group having 6 to 10 carbon atoms, such as phenyl, chlorophenyl or tolyl;

在式2的R6中,具有1至13個碳原子的烴基可以是具有1至13個碳原子的烷基、具有1至13個碳原子的烷氧基、具有2至13個碳原子的烯基、具有2至13個碳 原子的烯氧基、具有3至6個碳原子的環烷基、具有3至6個碳原子的環烷氧基、具有6至10個碳原子的芳氧基、具有7至13個碳原子的芳烷基、具有7至13個碳原子的芳烷氧基、具有7至13個碳原子的烷芳基或具有7至13個碳原子的烷芳氧基; In R 6 of Formula 2, the hydrocarbyl group having 1 to 13 carbon atoms may be an alkyl group having 1 to 13 carbon atoms, an alkoxy group having 1 to 13 carbon atoms, and an alkyl group having 2 to 13 carbon atoms. Alkenyl, alkenyloxy having 2 to 13 carbon atoms, cycloalkyl having 3 to 6 carbon atoms, cycloalkoxy having 3 to 6 carbon atoms, aryloxy having 6 to 10 carbon atoms Group, an aralkyl group having 7 to 13 carbon atoms, an aralkoxy group having 7 to 13 carbon atoms, an alkaryl group having 7 to 13 carbon atoms, or an alkaryloxy group having 7 to 13 carbon atoms base;

在式2的A中,X可以是例如未被取代或被鹵素原子取代的具有1至20個碳原子的脂族基團、在主鏈中包含氧、氮或硫原子的具有1至20個碳原子的脂族基團、可衍生自雙酚A、間苯二酚、對苯二酚或二苯酚的具有3至6個碳原子的伸環烷基或伸芳基,其可例如由下述式Aa至Ah表示。 In A of Formula 2, X may be, for example, an aliphatic group having 1 to 20 carbon atoms that is unsubstituted or substituted by a halogen atom, or an aliphatic group having 1 to 20 carbon atoms that contains oxygen, nitrogen or sulfur atoms in the main chain. An aliphatic group of carbon atoms, a cycloalkylene or arylalkylene group having 3 to 6 carbon atoms that can be derived from bisphenol A, resorcinol, hydroquinone, or diphenol, which can be, for example, as follows The formulas Aa to Ah are represented.

Figure 108133599-A0202-12-0009-8
Figure 108133599-A0202-12-0009-8

Figure 108133599-A0202-12-0009-9
Figure 108133599-A0202-12-0009-9

Figure 108133599-A0202-12-0009-10
Figure 108133599-A0202-12-0009-10

Figure 108133599-A0202-12-0009-11
Figure 108133599-A0202-12-0009-11

Figure 108133599-A0202-12-0009-12
Figure 108133599-A0202-12-0009-12

Figure 108133599-A0202-12-0009-13
Figure 108133599-A0202-12-0009-13

Figure 108133599-A0202-12-0010-14
Figure 108133599-A0202-12-0010-14

Figure 108133599-A0202-12-0010-15
Figure 108133599-A0202-12-0010-15

在一個實施例中,式2的羥基封端的矽氧烷可以是下述式2a的羥基封端的矽氧烷與醯基化合物的反應產物(即,具有酯鍵的羥基封端的矽氧烷)。 In one embodiment, the hydroxy-terminated siloxane of Formula 2 may be a reaction product of the hydroxy-terminated siloxane of the following formula 2a and an acyl compound (ie, a hydroxy-terminated siloxane having an ester bond).

Figure 108133599-A0202-12-0010-16
Figure 108133599-A0202-12-0010-16

於式2a中,R5、R6、R7、m和k與該等在式2中定義者相同。 In Formula 2a, R 5 , R 6 , R 7 , m, and k are the same as those defined in Formula 2.

式2a的羥基封端的矽氧烷可例如通過使用鉑催化劑合成具有莫耳比為2:1的具有羥基和雙鍵的下述式2b的化合物和含有矽氧烷的下述式2c的化合物來製備。 The hydroxyl-terminated silicone of formula 2a can be synthesized, for example, by using a platinum catalyst to synthesize a compound of the following formula 2b having a hydroxyl group and a double bond with a molar ratio of 2:1 and a compound of the following formula 2c containing silicone. preparation.

Figure 108133599-A0202-12-0010-17
Figure 108133599-A0202-12-0010-17

於式2b中,R5和m與該等在式2中定義者相同,且k表示1至7的整數。 In Formula 2b, R 5 and m are the same as those defined in Formula 2, and k represents an integer from 1 to 7.

Figure 108133599-A0202-12-0010-18
Figure 108133599-A0202-12-0010-18

於式2b中,R6和n與該等在式2中定義者相同。 In Formula 2b, R 6 and n are the same as those defined in Formula 2.

具體地,可將道康寧(Dow Corning)的矽氧烷單體(

Figure 108133599-A0202-12-0011-19
)用作式2a的羥基封端的矽氧烷,但不必限於此。亦參見關於式2a的羥基封端的矽氧烷的製備的美國專利公開第6,072,011號。 Specifically, Dow Corning's silicone monomer (
Figure 108133599-A0202-12-0011-19
) Used as the hydroxyl-terminated siloxane of formula 2a, but it is not necessarily limited to this. See also U.S. Patent Publication No. 6,072,011 on the preparation of hydroxy-terminated siloxanes of formula 2a.

用於製備式2的羥基封端的矽氧烷之醯基化合物可以具有例如芳族、脂族或包括芳族和脂族的混合型的結構。當醯基化合物是芳族或混合型時,其可具有6至30個碳原子,而若是脂肪族,則其可具有1至20個碳原子。另外,該醯基化合物還可包含鹵素、氧、氮或硫原子。 The acyl compound used to prepare the hydroxy-terminated silicone of Formula 2 may have, for example, an aromatic, aliphatic, or mixed structure including aromatic and aliphatic. When the acyl compound is aromatic or mixed, it may have 6 to 30 carbon atoms, and if it is aliphatic, it may have 1 to 20 carbon atoms. In addition, the acyl compound may also contain halogen, oxygen, nitrogen or sulfur atoms.

在另一個實施例中,上述式2的羥基封端的矽氧烷可以是上述式2a的羥基封端的矽氧烷與二異氰酸酯化合物的反應產物(即,具有氨基甲酸酯鍵的羥基封端的矽氧烷)。 In another embodiment, the hydroxy-terminated siloxane of the above formula 2 may be the reaction product of the hydroxy-terminated siloxane of the above formula 2a and a diisocyanate compound (ie, a hydroxy-terminated silicone having a urethane bond) Oxane).

在這種情況,二異氰酸酯化合物可以是例如1,4-伸苯基二異氰酸酯、1,3-伸苯基二異氰酸酯或4,4’-伸甲基二苯基二異氰酸酯。 In this case, the diisocyanate compound may be, for example, 1,4-phenylene diisocyanate, 1,3-phenylene diisocyanate, or 4,4'-methylene diphenyl diisocyanate.

聚矽氧烷-聚碳酸酯共聚物 Polysiloxane-polycarbonate copolymer

根據本發明的聚矽氧烷-聚碳酸酯共聚物包含下述式3的聚碳酸酯嵌段作為重複單元,與上述式1的聚矽氧烷(即,在側鏈上具有羥苯基的聚矽氧烷嵌段)和除了式1的聚矽氧烷以外的聚矽氧烷(即,在末端具有羥基的聚矽氧烷嵌段作為式2的聚矽氧烷)。 The polysiloxane-polycarbonate copolymer according to the present invention contains the polycarbonate block of the following formula 3 as a repeating unit, and the polysiloxane of the above formula 1 (that is, the one having a hydroxyphenyl group on the side chain) Polysiloxane block) and polysiloxanes other than the polysiloxane of Formula 1 (that is, a polysiloxane block having a hydroxyl group at the terminal as the polysiloxane of Formula 2).

Figure 108133599-A0202-12-0012-22
Figure 108133599-A0202-12-0012-22

於式3中, In Equation 3,

R8可表示具有6至30個碳原子的芳族烴基,其未被取代或被烷基(例如,具有1至20,較佳1至13個碳原子的烷基)、環烷基(例如,具有3至20個,較佳3至6個碳原子的環烷基)、烯基(例如,具有2至20個,較佳2至13個碳原子的烯基)、烷氧基(例如,具有1至20個,較佳1至13個碳原子的烷氧基)、鹵素原子(例如Cl或Br)或硝基取代。芳族烴基可以衍生自例如下述式6的化合物。 R 8 may represent an aromatic hydrocarbon group having 6 to 30 carbon atoms, which is unsubstituted or substituted by an alkyl group (for example, an alkyl group having 1 to 20, preferably 1 to 13 carbon atoms), a cycloalkyl group (for example, , Cycloalkyl having 3 to 20, preferably 3 to 6 carbon atoms), alkenyl (e.g., alkenyl having 2 to 20, preferably 2 to 13 carbon atoms), alkoxy (e.g. , Having 1 to 20, preferably 1 to 13 carbon atoms (alkoxy), halogen atoms (such as Cl or Br) or nitro substituted. The aromatic hydrocarbon group can be derived from, for example, the compound of Formula 6 below.

Figure 108133599-A0202-12-0012-23
Figure 108133599-A0202-12-0012-23

於式6中, In Equation 6,

X是不具有官能基的直鏈、分枝鏈或環狀的伸烷基;或官能基直鏈、支鏈或環狀伸烷基(例如,具有1至10個碳原子的直鏈伸烷基、具有3至10個碳原子的分枝鏈伸烷基或具有3至10個碳原子的環狀伸烷基)中包含至少一個選自硫化物、醚、亞碸、碸、酮、萘基或異丁基苯基的官能基之直鏈、分枝鏈或環狀伸烷基者, X is a linear, branched or cyclic alkylene group without a functional group; or a linear, branched or cyclic alkylene group with a functional group (for example, a linear alkylene group having 1 to 10 carbon atoms) Group, branched alkylene having 3 to 10 carbon atoms, or cyclic alkylene having 3 to 10 carbon atoms) containing at least one selected from the group consisting of sulfides, ethers, sulfites, ketones, naphthalenes Linear, branched or cyclic alkylene group or functional group of isobutyl phenyl group,

R9和R10各自獨立地為鹵素原子(例如Cl或Br);或直鏈、分枝鏈或環狀烷基(例如,具有1至10個碳原子的直鏈伸烷基、具有3至10個碳原子的分枝鏈伸烷基或具有3至10個碳原子的環狀伸烷基)和 R 9 and R 10 are each independently a halogen atom (e.g. Cl or Br); or a linear, branched or cyclic alkyl group (e.g., a linear alkylene group having 1 to 10 carbon atoms, having 3 to A branched alkylene group of 10 carbon atoms or a cyclic alkylene group of 3 to 10 carbon atoms) and

p和q各自獨立地表示0到4的整數。 p and q each independently represent an integer from 0 to 4.

具體地,上述式6的化合物可以例如選自雙(4-羥苯基)甲烷、雙(4-羥苯基)苯基甲烷、雙(4-羥苯基)萘甲烷、雙(4-羥苯基)-(4-異丁基苯基)甲烷、1,1-雙(4-羥苯基)乙烷、1-乙基-1,1-雙(4-羥苯基)丙烷、1-苯基-1,1-雙(4-羥苯基)乙烷、1-萘-1,1-雙(4-羥苯基)乙烷、1,2-雙(4-羥苯基)乙烷、1,10-雙(4-羥苯基)癸烷、2-甲基-1,1-雙(4)-羥苯基)丙烷、2,2-雙(4-羥苯基)丙烷、2,2-雙(4-羥苯基)丁烷、2,2-雙(4-羥苯基)戊烷、2,2-雙(4-羥苯基)己烷、2,2-雙(4-羥苯基)壬烷、2,2-雙(3-甲基-4-羥苯基)丙烷、2,2-雙(3-氟-4-羥苯基)丙烷、4-甲基-2,2-雙(4-羥苯基)戊烷、4,4-雙(4-羥苯基)庚烷、二苯基-雙(4-羥苯基)甲烷、間苯二酚、對苯二酚(hydroquinone,又稱氫醌)、4,4'-二羥基二苯基醚[雙(4-羥苯基)醚]、4,4'-二羥基-2,5-二羥基二苯基醚、4,4'-二羥基-3,3'-二氯二苯醚、雙(3,5-二甲基-4-羥苯基)醚、雙(3,5-二氯-4-羥苯基)醚、1,4-二羥基-2,5-二氯苯、1,4-二羥基-3-甲基苯、4,4'-二羥基二酚[p,p'-二羥苯基]、3,3'-二氯-4,4'-二羥苯基、1,1-雙(4-羥苯基)環己烷、1,1-雙(3,5-二甲基-4-羥苯基)環己烷、1,1-雙(3,5-二氯-4-羥苯基)環己烷、1,1-雙(3,5-二甲基-4-羥苯基)環十二烷、1,1-雙(4-羥苯基)環十二烷、1,1-雙(4-羥苯基)丁烷、1,1-雙(4-羥苯基)癸烷1,4-雙(4-羥苯基)丙烷、1,4-雙(4-羥苯基)丁烷、1,4-雙(4-羥苯基)異丁烷、2,2-雙(4-羥苯基)丁烷、2,2-雙(3-氯-4-羥苯基)丙烷、雙(3,5-二甲基-4-羥苯基)甲烷、雙(3,5-二氯-4-羥苯基)甲烷、2,2-雙(3,5-二甲基-4-羥苯基)丙烷、2,2-雙(3,5-二溴-4-羥苯基)丙烷、2,2-雙(3,5-二氯-4-羥苯基)丙烷、2,4-雙(4-羥苯基)-2-甲基丁烷、4,4'-硫代二酚[雙(4-羥苯基)碸]、雙(3,5-二甲基-4-羥苯基)碸、雙(3-氯-4-羥苯基)碸、雙(4-羥苯基)硫醚、雙(4-羥苯基)亞碸、雙(3-甲基-4-羥苯基)硫醚、雙(3,5-二甲基-4-羥苯基)硫醚、雙(3,5-二溴-4-羥苯基)亞碸、44,-二羥基二苯甲酮、3,3',5,5'-四甲基-4,4'-二羥基二苯甲酮、4,4'-二羥基二苯、甲基氫醌、1,5-二羥基萘或2,6-二羥基萘, 但不限於此。通常,可以使用2,2-雙(4-羥苯基)丙烷(雙酚A)。其他官能二元酚可以參考美國專利號2,999,835、美國專利號3,028,365、美國專利號3,153,008、美國專利號3,334,154等等。二元酚可單獨使用或兩種或更多種結合使用。 Specifically, the compound of the above formula 6 may be selected from, for example, bis(4-hydroxyphenyl)methane, bis(4-hydroxyphenyl)phenylmethane, bis(4-hydroxyphenyl)naphthylmethane, bis(4-hydroxyphenyl)methane, Phenyl)-(4-isobutylphenyl)methane, 1,1-bis(4-hydroxyphenyl)ethane, 1-ethyl-1,1-bis(4-hydroxyphenyl)propane, 1 -Phenyl-1,1-bis(4-hydroxyphenyl)ethane, 1-naphthalene-1,1-bis(4-hydroxyphenyl)ethane, 1,2-bis(4-hydroxyphenyl) Ethane, 1,10-bis(4-hydroxyphenyl)decane, 2-methyl-1,1-bis(4)-hydroxyphenyl)propane, 2,2-bis(4-hydroxyphenyl) Propane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)pentane, 2,2-bis(4-hydroxyphenyl)hexane, 2,2 -Bis(4-hydroxyphenyl)nonane, 2,2-bis(3-methyl-4-hydroxyphenyl)propane, 2,2-bis(3-fluoro-4-hydroxyphenyl)propane, 4 -Methyl-2,2-bis(4-hydroxyphenyl)pentane, 4,4-bis(4-hydroxyphenyl)heptane, diphenyl-bis(4-hydroxyphenyl)methane, m-benzene Diphenol, hydroquinone (hydroquinone, also known as hydroquinone), 4,4'-dihydroxydiphenyl ether [bis(4-hydroxyphenyl) ether], 4,4'-dihydroxy-2,5 -Dihydroxydiphenyl ether, 4,4'-dihydroxy-3,3'-dichlorodiphenyl ether, bis(3,5-dimethyl-4-hydroxyphenyl) ether, bis(3,5 -Dichloro-4-hydroxyphenyl)ether, 1,4-dihydroxy-2,5-dichlorobenzene, 1,4-dihydroxy-3-methylbenzene, 4,4'-dihydroxydiphenol[ p,p'-dihydroxyphenyl], 3,3'-dichloro-4,4'-dihydroxyphenyl, 1,1-bis(4-hydroxyphenyl)cyclohexane, 1,1-bis (3,5-Dimethyl-4-hydroxyphenyl)cyclohexane, 1,1-bis(3,5-dichloro-4-hydroxyphenyl)cyclohexane, 1,1-bis(3, 5-Dimethyl-4-hydroxyphenyl)cyclododecane, 1,1-bis(4-hydroxyphenyl)cyclododecane, 1,1-bis(4-hydroxyphenyl)butane, 1 ,1-bis(4-hydroxyphenyl)decane 1,4-bis(4-hydroxyphenyl)propane, 1,4-bis(4-hydroxyphenyl)butane, 1,4-bis(4- Hydroxyphenyl) isobutane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(3-chloro-4-hydroxyphenyl)propane, bis(3,5-dimethyl) -4-hydroxyphenyl)methane, bis(3,5-dichloro-4-hydroxyphenyl)methane, 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane, 2, 2-bis(3,5-dibromo-4-hydroxyphenyl)propane, 2,2-bis(3,5-dichloro-4-hydroxyphenyl)propane, 2,4-bis(4-hydroxybenzene) Yl)-2-methylbutane, 4,4'-thiodiol [bis(4-hydroxyphenyl) sulfide], bis(3,5-dimethyl-4-hydroxyphenyl) sulfide, double (3-chloro-4-hydroxyphenyl) sulfide, bis(4-hydroxyphenyl) sulfide, bis(4-hydroxyphenyl) sulfide, bis(3-methyl-4-hydroxyphenyl) sulfide , Double(3,5-two Methyl-4-hydroxyphenyl) sulfide, bis(3,5-dibromo-4-hydroxyphenyl) sulfene, 44,-dihydroxybenzophenone, 3,3',5,5'- Tetramethyl-4,4'-dihydroxybenzophenone, 4,4'-dihydroxydiphenyl, methylhydroquinone, 1,5-dihydroxynaphthalene or 2,6-dihydroxynaphthalene, But it is not limited to this. Generally, 2,2-bis(4-hydroxyphenyl)propane (bisphenol A) can be used. Other functional dihydric phenols can refer to U.S. Patent No. 2,999,835, U.S. Patent No. 3,028,365, U.S. Patent No. 3,153,008, U.S. Patent No. 3,334,154, and so on. The dihydric phenol can be used alone or in combination of two or more.

作為聚碳酸酯嵌段的其他單體,可使用碳酸鹽前體,例如碳醯氯(光氣)、碳醯溴、雙磺酸根、碳酸二苯酯或碳酸二甲酯等。 As other monomers of the polycarbonate block, carbonate precursors such as carbamoyl chloride (phosgene), carbamoyl bromide, bissulfonate, diphenyl carbonate, or dimethyl carbonate can be used.

在一個較佳的實施例中,基於本發明的聚矽氧烷-聚碳酸酯共聚物,式1的聚矽氧烷的含量基於共聚物的總重量可以為0.5至20重量%,較佳為1至20重量%,更較佳為3至15重量%。如果式1的聚矽氧烷的含量小於0.5重量%,則阻燃性可能差。如果式1的聚矽氧烷的含量大於20重量%,則透光度和可加工性可能降低。 In a preferred embodiment, based on the polysiloxane-polycarbonate copolymer of the present invention, the content of the polysiloxane of formula 1 based on the total weight of the copolymer may be 0.5 to 20% by weight, preferably 1 to 20% by weight, more preferably 3 to 15% by weight. If the content of the polysiloxane of Formula 1 is less than 0.5% by weight, flame retardancy may be poor. If the content of the polysiloxane of Formula 1 is greater than 20% by weight, light transmittance and workability may be reduced.

在一個較佳的實施例中,在本發明的聚矽氧烷-聚碳酸酯共聚物中,除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的含量可以為0.5至20重量%,較佳為1至20重量%。以共聚物的總重量計,較佳為2至15重量%,更較佳為2至15重量%。如果除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的含量小於0.5重量%,則耐衝擊性可能變差。如果除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的含量超過20重量%,則透光度可能降低。 In a preferred embodiment, in the polysiloxane-polycarbonate copolymer of the present invention, polysiloxanes other than the polysiloxane of formula 1 (specifically, the polysiloxane of formula 2 The content of) can be 0.5 to 20% by weight, preferably 1 to 20% by weight. Based on the total weight of the copolymer, it is preferably 2 to 15% by weight, more preferably 2 to 15% by weight. If the content of polysiloxanes other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 0.5% by weight, impact resistance may deteriorate. If the content of polysiloxanes other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) exceeds 20% by weight, the light transmittance may decrease.

在一個較佳的實施例中,在本發明的聚矽氧烷-聚碳酸酯共聚物中,式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的總含量可以為1至25%。相對於共聚物的總重量,較佳為3至20重量%,更較佳為5至20重量%,甚至更較佳為5至15重量%。如果式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的總含量小於1重量%, 則阻燃性和/或耐衝擊性可能變差。如果式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的總含量大於25重量%,則可加工性和透光度可能降低。 In a preferred embodiment, in the polysiloxane-polycarbonate copolymer of the present invention, the polysiloxane of formula 1 and polysiloxanes other than the polysiloxane of formula 1 (specifically The total content of the polysiloxane of formula 2 can be 1 to 25%. Relative to the total weight of the copolymer, it is preferably 3 to 20% by weight, more preferably 5 to 20% by weight, and even more preferably 5 to 15% by weight. If the total content of the polysiloxane of Formula 1 and polysiloxanes other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 1% by weight, Then the flame retardancy and/or impact resistance may deteriorate. If the total content of the polysiloxane of Formula 1 and polysiloxanes other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is greater than 25% by weight, processability and light transmittance Degree may decrease.

在一個較佳的實施例中,在本發明的聚矽氧烷-聚碳酸酯共聚物中作為重複單元包含的式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的重量比可以是1:9至9:1,較佳1:8至8:1,更較佳2:7至7:2,甚至更較佳2:7至6:3,最佳4:5至5:4。通過將式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的重量比調節在上述範圍內,可優異地顯示阻燃性、抗衝擊性和透光度。 In a preferred embodiment, the polysiloxane of formula 1 contained as a repeating unit in the polysiloxane-polycarbonate copolymer of the present invention and polysiloxanes other than the polysiloxane of formula 1 The weight ratio of the alkane (specifically, the polysiloxane of formula 2) may be 1:9 to 9:1, preferably 1:8 to 8:1, more preferably 2:7 to 7:2, even more Best 2:7 to 6:3, best 4:5 to 5:4. By adjusting the weight ratio of the polysiloxane of Formula 1 to polysiloxanes other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) within the above range, the resistance can be excellently displayed. Flammability, impact resistance and light transmittance.

在一個較佳的實施例中,本發明的聚矽氧烷-聚碳酸酯共聚物中的聚碳酸酯嵌段的含量可以為75至99重量%,較佳為80至97重量%,更較佳為80至95重量%,進一步較佳為佔共聚物總重量的85至95重量%。如果聚碳酸酯嵌段的含量小於75重量%,則透光度和可加工性可能降低。如果聚碳酸酯嵌段的含量大於99重量%,則阻燃性和抗衝擊性可能降低。 In a preferred embodiment, the content of the polycarbonate block in the polysiloxane-polycarbonate copolymer of the present invention may be 75 to 99% by weight, preferably 80 to 97% by weight, and more It is preferably from 80 to 95% by weight, and more preferably from 85 to 95% by weight of the total weight of the copolymer. If the content of the polycarbonate block is less than 75% by weight, light transmittance and processability may decrease. If the content of the polycarbonate block is more than 99% by weight, flame retardancy and impact resistance may decrease.

在一個較佳的實施例中,根據本發明的聚矽氧烷-聚碳酸酯共聚物的黏均分子量(Mv)可以為15,000至200,000,更較佳15,000至100,000。如果聚矽氧烷-聚碳酸酯共聚物的黏均分子量小於15,000,則機械性能可能顯著降低。如果黏均分子量超過200,000,則由於熔融黏度的增加,樹脂在加工中可能會出現問題。 In a preferred embodiment, the viscosity average molecular weight (Mv) of the polysiloxane-polycarbonate copolymer according to the present invention may be 15,000 to 200,000, more preferably 15,000 to 100,000. If the viscosity average molecular weight of the polysiloxane-polycarbonate copolymer is less than 15,000, the mechanical properties may be significantly reduced. If the viscosity average molecular weight exceeds 200,000, the resin may have problems in processing due to the increase in melt viscosity.

本發明還涉及上述聚矽氧烷-聚碳酸酯共聚物的製備方法。 The invention also relates to a method for preparing the above-mentioned polysiloxane-polycarbonate copolymer.

根據本發明的製備聚矽氧烷-聚碳酸酯共聚物的方法包括形成聚矽氧烷-聚碳酸酯中間體的步驟,其通過使上述式1的聚矽氧烷、除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)和寡聚聚碳酸酯在由鹼水溶液和 有機相組成的界面反應條件下反應;及使用第一聚合催化劑聚合上述聚矽氧烷-聚碳酸酯中間體的步驟。 The method for preparing a polysiloxane-polycarbonate copolymer according to the present invention includes a step of forming a polysiloxane-polycarbonate intermediate by making the polysiloxane of the above formula 1 except for the polysiloxane of the formula 1 Polysiloxanes other than oxanes (specifically, polysiloxanes of formula 2) and oligomeric polycarbonates are combined with alkali aqueous solution and A step of reacting under interface reaction conditions composed of an organic phase; and using the first polymerization catalyst to polymerize the above-mentioned polysiloxane-polycarbonate intermediate.

在一個較佳的實施例中,形成聚矽氧烷-聚碳酸酯中間體的步驟可包括將式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的混合物與寡聚聚碳酸酯混合的步驟。聚碳酸酯的重量比為1:99至25:75,較佳為3:97至20:80,更較佳為5:95至20:80,甚至更較佳為5:95至15:85。如果式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的混合物之含量小於1重量%,則阻燃性和/或抗衝擊性可能變差。如果式1的聚矽氧烷和除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)的聚矽氧烷混合物的含量大於25重量%,則可加工性和透光度可能降低。 In a preferred embodiment, the step of forming a polysiloxane-polycarbonate intermediate may include combining the polysiloxane of formula 1 with polysiloxanes other than the polysiloxane of formula 1 (specifically , The step of mixing the mixture of polysiloxane of formula 2 and oligomeric polycarbonate. The weight ratio of polycarbonate is 1:99 to 25:75, preferably 3:97 to 20:80, more preferably 5:95 to 20:80, even more preferably 5:95 to 15:85 . If the content of the mixture of the polysiloxane of Formula 1 and polysiloxanes other than the polysiloxane of Formula 1 (specifically, the polysiloxane of Formula 2) is less than 1% by weight, the flame retardancy and/ Or impact resistance may deteriorate. If the content of the polysiloxane mixture of the polysiloxane of formula 1 and polysiloxanes other than the polysiloxane of formula 1 (specifically, the polysiloxane of formula 2) is greater than 25% by weight, then Workability and light transmittance may be reduced.

在根據本發明的聚矽氧烷-聚碳酸酯共聚物的製備中使用的寡聚聚碳酸酯可以是黏均分子量為800至20,000,較佳1,000至15,000的寡聚聚碳酸酯。如果聚碳酸酯的黏均分子量小於800,則分子量分佈可能變寬並且物理性能可能降低。如果黏均分子量大於20,000,則反應性可能降低。 The oligomeric polycarbonate used in the preparation of the polysiloxane-polycarbonate copolymer according to the present invention may be an oligomeric polycarbonate having a viscosity average molecular weight of 800 to 20,000, preferably 1,000 to 15,000. If the viscosity average molecular weight of the polycarbonate is less than 800, the molecular weight distribution may become broad and physical properties may decrease. If the viscosity average molecular weight is greater than 20,000, the reactivity may decrease.

在一個較佳的實施例中,寡聚聚碳酸酯可以通過將上述二元酚類化合物加到鹼水溶液中製成鹽狀態的苯酚,然後使鹽狀態的苯酚在注入光氣的二氯甲烷中反應來製備。為了製備聚碳酸酯寡聚物,希望將光氣與二元酚類化合物(例如雙酚A)的莫耳比保持在約1:1至1.5:1,更較佳約1:1至1.2:1的範圍內。如果光氣與二元酚類化合物的莫耳比小於1,則反應性可能降低。如果光氣與二元酚類化合物的莫耳比超過1.5,則由於分子量過度增加而在可加工性方面存在問題。 In a preferred embodiment, the oligomeric polycarbonate can be prepared by adding the above-mentioned dihydric phenol compound to an aqueous alkali solution to prepare phenol in the salt state, and then make the phenol in the salt state in methylene chloride injected with phosgene Prepare by reaction. In order to prepare polycarbonate oligomers, it is desirable to maintain the molar ratio of phosgene to dihydric phenolic compounds (such as bisphenol A) at about 1:1 to 1.5:1, more preferably about 1:1 to 1.2: Within the range of 1. If the molar ratio of phosgene to the dihydric phenol compound is less than 1, the reactivity may decrease. If the molar ratio of phosgene to the dihydric phenol compound exceeds 1.5, there is a problem in processability due to excessive increase in molecular weight.

聚碳酸酯寡聚物的形成反應通常可以在約15至60℃的溫度下進行,且可使用鹼金屬氫氧化物(例如氫氧化鈉)來調節反應混合物的pH。 The formation reaction of the polycarbonate oligomer can generally be carried out at a temperature of about 15 to 60°C, and an alkali metal hydroxide (such as sodium hydroxide) can be used to adjust the pH of the reaction mixture.

在一個較佳的實施例中,形成聚矽氧烷-聚碳酸酯中間體的步驟包括形成包含上述式1的聚矽氧烷,除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)和寡聚聚碳酸酯之混合物的步驟,其中混合物可進一步包含相轉移催化劑、分子量調節劑和第二聚合催化劑(second polymerization catalyst)。 In a preferred embodiment, the step of forming a polysiloxane-polycarbonate intermediate includes forming a polysiloxane containing the above formula 1, and polysiloxanes other than the polysiloxane of formula 1 (specifically Specifically, the step of a mixture of polysiloxane of Formula 2) and oligomeric polycarbonate, wherein the mixture may further include a phase transfer catalyst, a molecular weight regulator, and a second polymerization catalyst.

在一個較佳的實施例中,形成聚矽氧烷-聚碳酸酯中間體的步驟可包括形成包含上述式1的聚矽氧烷、除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)和寡聚聚碳酸酯之混合物的步驟;及在上述式1的聚矽氧烷、除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)和寡聚聚碳酸酯的反應完成後,從所得混合物中萃取有機相的步驟;及形成聚矽氧烷-聚碳酸酯中間體的步驟可包括向萃取的有機相提供第一聚合催化劑的步驟。 In a preferred embodiment, the step of forming a polysiloxane-polycarbonate intermediate may include forming a polysiloxane containing the above formula 1 polysiloxane except for the polysiloxane of formula 1 ( Specifically, the step of a mixture of polysiloxane of formula 2) and oligopolycarbonate; and the polysiloxane of formula 1 above, polysiloxanes other than polysiloxane of formula 1 (specifically After the reaction between the polysiloxane of formula 2 and the oligomeric polycarbonate is completed, the step of extracting the organic phase from the resulting mixture; and the step of forming the polysiloxane-polycarbonate intermediate may include the step of extracting the organic The phase provides the first polymerization catalyst step.

具體地,根據本發明的聚矽氧烷-聚碳酸酯共聚物可以通過將上述式1的聚矽氧烷和上述除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)加入包含聚碳酸酯之有機物中來製備,且逐步添加分子量調節劑和催化劑。 Specifically, the polysiloxane-polycarbonate copolymer according to the present invention can be obtained by combining the above-mentioned polysiloxane of formula 1 and the above-mentioned polysiloxane other than the polysiloxane of formula 1 (specifically, formula 2 The polysiloxane) is prepared by adding polycarbonate-containing organic substances, and the molecular weight regulator and catalyst are gradually added.

作為分子量調節劑,可使用與用於製備聚碳酸酯的單體相似的單官能化合物。單官能化合物包括,例如,基於酚的衍生物,例如對異丙酚、對叔丁基苯酚(PTBP)、對枯基苯酚(p-cumylphenol)、對異辛基苯酚、對異壬基苯酚等;或脂族醇。較佳地,可使用對叔丁基苯酚(PTBP)。 As the molecular weight regulator, a monofunctional compound similar to the monomer used to prepare the polycarbonate can be used. Monofunctional compounds include, for example, phenol-based derivatives such as p-propofol, p-tert-butylphenol (PTBP), p-cumylphenol, p-isooctylphenol, p-isononylphenol, etc. ; Or aliphatic alcohol. Preferably, p-tert-butylphenol (PTBP) can be used.

作為催化劑,可使用聚合催化劑和/或相轉移催化劑。作為聚合催化劑,例如,可以使用三乙胺(TEA),並且作為相轉移催化劑,例如,可使用由下述式7表示的化合物。 As the catalyst, a polymerization catalyst and/or a phase transfer catalyst can be used. As the polymerization catalyst, for example, triethylamine (TEA) can be used, and as the phase transfer catalyst, for example, a compound represented by the following formula 7 can be used.

[式7](R11)4Q+X- [Formula 7] (R 11) 4 Q + X -

於式7中,R11代表具有1至10個碳原子的烷基,Q代表氮或磷,X代表鹵原子或-OR12。R12代表氫原子、具有1至18個碳原子的烷基或具有6至18個碳原子的芳基。 In Formula 7, R 11 represents an alkyl group having 1 to 10 carbon atoms, Q represents nitrogen or phosphorus, and X represents a halogen atom or -OR12. R 12 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or an aryl group having 6 to 18 carbon atoms.

具體地,相轉移催化劑可以是例如[CH3(CH2)3]4NX、[CH3(CH2)3]4PX、[CH3(CH2)5]4NX、[CH3(CH2)6]4NX、[CH3(CH2)4]4NX、CH3[CH3(CH2)3]3NX或CH3[CH3(CH2)2]3NX。在上式中,X表示Cl、Br或-OR12,其中R12表示氫原子、具有1至18個碳原子的烷基或具有6至18個碳原子的芳基。 Specifically, the phase transfer catalyst may be, for example, [CH 3 (CH 2 ) 3 ] 4 NX, [CH 3 (CH 2 ) 3 ] 4 PX, [CH 3 (CH 2 ) 5 ] 4 NX, [CH 3 (CH 2 ) 6 ] 4 NX, [CH 3 (CH 2 ) 4 ] 4 NX, CH 3 [CH 3 (CH 2 ) 3 ] 3 NX or CH 3 [CH 3 (CH 2 ) 2 ] 3 NX. In the above formula, X represents Cl, Br or -OR 12 , where R 12 represents a hydrogen atom, an alkyl group having 1 to 18 carbon atoms, or an aryl group having 6 to 18 carbon atoms.

相對於上述式1的聚矽氧烷,上述除了式1的聚矽氧烷以外的聚矽氧烷(具體地,式2的聚矽氧烷)和寡聚聚碳酸酯之混合物的總重量,相轉移催化劑的含量較佳為約0.01至10重量%。如果相轉移催化劑的含量小於0.01重量%,則反應性可能降低。如果含量超過10重量%,則可能發生沉澱或透光度降低。 With respect to the polysiloxane of the above formula 1, the total weight of the mixture of the polysiloxane (specifically, the polysiloxane of the formula 2) and the oligomeric polycarbonate other than the polysiloxane of the formula 1, The content of the phase transfer catalyst is preferably about 0.01 to 10% by weight. If the content of the phase transfer catalyst is less than 0.01% by weight, the reactivity may decrease. If the content exceeds 10% by weight, precipitation or decrease in light transmittance may occur.

在一個較佳的實施例中,在製備聚矽氧烷-聚碳酸酯共聚物後,可將分散在二氯甲烷中的有機相鹼洗滌,然後分離。隨後,有機相可用0.1N鹽酸溶液洗滌,然後用蒸餾水重複洗滌兩次或三次。當洗滌完成時,不斷地調節分散在二氯甲烷中的有機相之濃度,並通過在70至80℃使用一定量的純水進行製粒。如果純水的溫度低於70℃,則製粒速度會減慢,製粒時間可能會很長。如果純水的溫度超過80℃,則可能難以獲得尺寸均勻的聚碳酸酯。製粒完成後,較佳第一次應在100至110℃乾燥5至10小時,第二次在110至120℃乾燥5至10小時。 In a preferred embodiment, after preparing the polysiloxane-polycarbonate copolymer, the organic phase dispersed in dichloromethane can be alkali washed and then separated. Subsequently, the organic phase can be washed with a 0.1N hydrochloric acid solution, and then washed with distilled water twice or three times. When the washing is completed, the concentration of the organic phase dispersed in dichloromethane is constantly adjusted, and granulation is performed by using a certain amount of pure water at 70 to 80°C. If the temperature of the pure water is lower than 70°C, the granulation speed will slow down and the granulation time may be very long. If the temperature of pure water exceeds 80°C, it may be difficult to obtain polycarbonate of uniform size. After the granulation is completed, it is preferable to dry at 100 to 110°C for 5 to 10 hours for the first time and at 110 to 120°C for 5 to 10 hours for the second time.

本發明還涉及使用本發明的聚矽氧烷-聚碳酸酯共聚物製備的模製品。 The present invention also relates to molded articles prepared using the polysiloxane-polycarbonate copolymer of the present invention.

使用本發明的聚矽氧烷-聚碳酸酯共聚物製備成型品的方法沒有特別限制,通常用於製備樹脂成型品的方法(例如,擠出法或注射法等)可照原樣使用或適當修改。 The method for preparing molded articles using the polysiloxane-polycarbonate copolymer of the present invention is not particularly limited, and the methods generally used for preparing resin molded articles (for example, extrusion method or injection method, etc.) can be used as they are or appropriately modified .

根據本發明的模製品可不同地應用於需要阻燃性的領域,例如建築材料、汽車零件和辦公設備的零件(外殼)以及電氣/電子產品,但不限於此。 The molded article according to the present invention can be variously applied to fields requiring flame retardancy, such as building materials, automobile parts, parts (housings) of office equipment, and electrical/electronic products, but is not limited thereto.

本發明將藉由下述實施例更詳細地說明。但是,本發明之範圍不因該實施例而受到任何方式的限制。 The present invention will be explained in more detail by the following examples. However, the scope of the present invention is not limited in any way by this embodiment.

實施例 Example

<聚矽氧烷的製備> <Preparation of Polysiloxane>

製備實施例1:分枝鏈聚矽氧烷的製備 Preparation Example 1: Preparation of branched chain polysiloxane

將冷凝器安裝在500mL三頸燒瓶中並在氮氣氛下將50.44g(0.1莫耳)對應於式4的聚矽氧烷(F5032,Damipolychem Co.Ltd.,無色透明液體,黏度:5cP)溶解在50ml甲苯中,向其中添加0.008g(100ppm)的鉑(Pt)催化劑(Damipolychem Co.Ltd的CP101)。在加熱溶液的同時,緩慢加入26.8g(0.2莫耳)的2-烯丙基苯酚1小時並回流5小時。反應完成後,從溶液中除去溶劑甲苯,並將產物在真空烘箱中乾燥24小時以製備下述式8的聚矽氧烷。 Install the condenser in a 500mL three-necked flask and dissolve 50.44g (0.1 mol) of polysiloxane (F5032, Damipolychem Co. Ltd., colorless and transparent liquid, viscosity: 5cP) corresponding to Formula 4 in a nitrogen atmosphere In 50 ml of toluene, 0.008 g (100 ppm) of platinum (Pt) catalyst (CP101 of Damipolychem Co. Ltd) was added thereto. While heating the solution, slowly add 26.8 g (0.2 mol) of 2-allylphenol for 1 hour and reflux for 5 hours. After the completion of the reaction, the solvent toluene was removed from the solution, and the product was dried in a vacuum oven for 24 hours to prepare a polysiloxane of the following formula 8.

Figure 108133599-A0202-12-0019-24
Figure 108133599-A0202-12-0019-24

製備實施例2:分枝鏈聚矽氧烷的製備 Preparation Example 2: Preparation of branched polysiloxane

將冷凝器安裝在500mL三頸燒瓶中並將50.44g(0.1莫耳)對應於式4的聚矽氧烷(F5032,Damipolychem Co.Ltd.,無色透明液體,黏度:5cP)溶解在50ml甲苯中在氮氣氛下,向其中添加0.008g(100ppm)的鉑(Pt)催化劑(Damipolychem Co.Ltd的CP101)。在加熱溶液的同時,緩慢加入40.2g(0.3莫耳)的2-烯丙基苯酚1小時並回流5小時。反應完成後,從溶液中除去溶劑甲苯,並將產物在真空烘箱中乾燥24小時以製備下述式9的聚矽氧烷。 Install the condenser in a 500mL three-necked flask and dissolve 50.44g (0.1 mol) of polysiloxane (F5032, Damipolychem Co. Ltd., colorless and transparent liquid, viscosity: 5cP) corresponding to Formula 4 in 50ml of toluene Under a nitrogen atmosphere, 0.008 g (100 ppm) of platinum (Pt) catalyst (CP101 of Damipolychem Co. Ltd) was added thereto. While heating the solution, 40.2 g (0.3 mol) of 2-allylphenol was slowly added for 1 hour and refluxed for 5 hours. After the completion of the reaction, the solvent toluene was removed from the solution, and the product was dried in a vacuum oven for 24 hours to prepare a polysiloxane of the following formula 9.

Figure 108133599-A0202-12-0020-25
Figure 108133599-A0202-12-0020-25

製備實施例3:線性聚矽氧烷的製備 Preparation Example 3: Preparation of linear polysiloxane

在將冷凝器安裝在500mL的三頸燒瓶中且在氮氣氛下將0.4mol的單體BY16-799(Dow Corning)溶解在300mL的氯仿中後,向其中添加67mL的三乙胺(TEA)催化劑。在溶液回流下,將0.2mol的對苯二甲酰氯(TCL)溶解在1,000mL的氯仿中,然後緩慢地添加到溶液中1小時,且將所得溶液回流12小時。反應完成後,從溶液中除去溶劑,並將產物溶於丙酮中,並用熱蒸餾水洗滌。通過在真空烘箱中乾燥24小時,製備具有下述式10的具有酯鍵的羥基封端的聚矽氧烷。 After installing the condenser in a 500 mL three-necked flask and dissolving 0.4 mol of monomer BY16-799 (Dow Corning) in 300 mL of chloroform under a nitrogen atmosphere, 67 mL of triethylamine (TEA) catalyst was added to it . Under the reflux of the solution, 0.2 mol of terephthaloyl chloride (TCL) was dissolved in 1,000 mL of chloroform, and then slowly added to the solution for 1 hour, and the resulting solution was refluxed for 12 hours. After the reaction was completed, the solvent was removed from the solution, and the product was dissolved in acetone and washed with hot distilled water. By drying in a vacuum oven for 24 hours, a hydroxyl-terminated polysiloxane having an ester bond having the following formula 10 was prepared.

Figure 108133599-A0202-12-0020-26
Figure 108133599-A0202-12-0020-26

<聚矽氧烷-聚碳酸酯共聚物的製備> <Preparation of polysiloxane-polycarbonate copolymer>

實施例1 Example 1

使水溶液中的雙酚A與光氣在二氯甲烷的存在下界面反應,以製備具有約1,000的黏均分子量的寡聚聚碳酸酯混合物。從所獲得的寡聚聚碳酸酯混合物中收集有機相,並將氫氧化鈉水溶液、在實施例1中製備的式8的分枝鏈聚矽氧烷(基於共聚物的總重量為8重量%)、在實施例3中製備的式10的線性聚矽氧烷(基於共聚物的總重量,按重量計1%)、氯化四丁基銨(TBACl,基於共聚物的總重量,按重量計0.1%)、二氯甲烷和對叔丁基苯酚(PTBP,基於共聚物的總重量為0.4重量%)加入到有機相中並反應2小時。分離各層後,僅收集有機相,並將氫氧化鈉水溶液,二氯甲烷和三乙胺(TEA,基於共聚物的總重量計為0.015重量%的量)加入到有機相中並反應3小時。將三乙胺(TEA,基於共聚物的總重量為0.02重量%)再次添加至反應的有機相中,以進一步反應2小時。分離各層後,收集黏度升高的有機相,並向其中加入蒸餾水和二氯甲烷,用鹼洗滌,然後再次分離。隨後,有機相用0.1N鹽酸溶液洗滌,然後用蒸餾水重複洗滌2至3次。洗滌完成,且使用一定量的純水將有機相在76℃製粒。製粒完成後,將產物第一次在110℃乾燥8小時,然後第二次在120℃乾燥10小時。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 The bisphenol A in the aqueous solution and phosgene were interface-reacted in the presence of dichloromethane to prepare an oligomeric polycarbonate mixture having a viscosity average molecular weight of about 1,000. The organic phase was collected from the obtained oligomeric polycarbonate mixture, and the sodium hydroxide aqueous solution, the branched polysiloxane of formula 8 prepared in Example 1 (based on the total weight of the copolymer was 8% by weight) ), the linear polysiloxane of formula 10 prepared in Example 3 (based on the total weight of the copolymer, 1% by weight), tetrabutylammonium chloride (TBACl, based on the total weight of the copolymer, by weight 0.1%), dichloromethane and p-tert-butylphenol (PTBP, 0.4% by weight based on the total weight of the copolymer) were added to the organic phase and reacted for 2 hours. After separating the layers, only the organic phase was collected, and sodium hydroxide aqueous solution, dichloromethane and triethylamine (TEA, 0.015% by weight based on the total weight of the copolymer) were added to the organic phase and reacted for 3 hours. Triethylamine (TEA, 0.02% by weight based on the total weight of the copolymer) was added again to the reacted organic phase for further reaction for 2 hours. After the layers were separated, the organic phase with increased viscosity was collected, and distilled water and dichloromethane were added to it, washed with alkali, and then separated again. Subsequently, the organic phase was washed with 0.1N hydrochloric acid solution, and then washed repeatedly with distilled water 2 to 3 times. The washing is completed, and a certain amount of pure water is used to granulate the organic phase at 76°C. After the granulation was completed, the product was dried at 110°C for 8 hours for the first time, and then dried at 120°C for 10 hours for the second time. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例2 Example 2

除將式8的分枝鏈聚矽氧烷的含量從8重量%改變為7重量%和將式10的線性聚矽氧烷的含量從1重量%改變為2重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 In addition to changing the content of the branched polysiloxane of Formula 8 from 8% by weight to 7% by weight and changing the content of the linear polysiloxane of Formula 10 from 1% by weight to 2% by weight, the implementation In the same manner as in Example 1, a polysiloxane-polycarbonate copolymer was prepared. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例3 Example 3

除將式8的分枝鏈聚矽氧烷的含量從8重量%改變為6重量%和將式10的線性聚矽氧烷的含量從1重量%改變為3重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 In addition to changing the content of the branched polysiloxane of Formula 8 from 8% by weight to 6% by weight and changing the content of the linear polysiloxane of Formula 10 from 1% by weight to 3% by weight, in order to implement In the same manner as in Example 1, a polysiloxane-polycarbonate copolymer was prepared. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例4 Example 4

除將式8的分枝鏈聚矽氧烷的含量從8重量%改變為5重量%和將式10的線性聚矽氧烷的含量從1重量%改變為4重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 In addition to changing the content of the branched polysiloxane of Formula 8 from 8% by weight to 5% by weight and changing the content of the linear polysiloxane of Formula 10 from 1% by weight to 4% by weight, the implementation of In the same manner as in Example 1, a polysiloxane-polycarbonate copolymer was prepared. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例5 Example 5

除將式8的分枝鏈聚矽氧烷的含量從8重量%改變為4重量%,以及將式10的線性聚矽氧烷的含量從1重量%改變為5重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 In addition to changing the content of the branched polysiloxane of formula 8 from 8% by weight to 4% by weight, and changing the content of the linear polysiloxane of formula 10 from 1% by weight to 5% by weight, the In the same manner as in Example 1, a polysiloxane-polycarbonate copolymer was prepared. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例6 Example 6

除將式8的分枝鏈聚矽氧烷的含量從8重量%改變為3重量%,以及將式10的線性聚矽氧烷的含量從1重量%改變為6重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 In addition to changing the content of the branched polysiloxane of Formula 8 from 8% by weight to 3% by weight, and changing the content of the linear polysiloxane of Formula 10 from 1% by weight to 6% by weight, the In the same manner as in Example 1, a polysiloxane-polycarbonate copolymer was prepared. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例7 Example 7

除將式8的分枝鏈聚矽氧烷的含量從8重量%改變為2重量%,以及將式10的線性聚矽氧烷的含量從1重量%改變為7重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 In addition to changing the content of the branched polysiloxane of Formula 8 from 8% by weight to 2% by weight, and changing the content of the linear polysiloxane of Formula 10 from 1% by weight to 7% by weight, to In the same manner as in Example 1, a polysiloxane-polycarbonate copolymer was prepared. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例8 Example 8

除將式8的分枝鏈聚矽氧烷的含量從8重量%改變為1重量%和將式10的線性聚矽氧烷的含量從1重量%改變為8重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 In addition to changing the content of the branched polysiloxane of Formula 8 from 8% by weight to 1% by weight and the content of the linear polysiloxane of Formula 10 from 1% by weight to 8% by weight, in order to implement In the same manner as in Example 1, a polysiloxane-polycarbonate copolymer was prepared. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例9 Example 9

除使用在製備實施例2中製備的式9的分枝鏈聚矽氧烷(基於共聚物的總重量的5重量%)代替在製備實施例1中製備的式8的分枝鏈聚矽氧烷(基於總重量的8重量%),式10的線性聚矽氧烷的含量從1重量%改變為4重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 Except for using the branched polysiloxane of formula 9 prepared in Preparation Example 2 (5% by weight based on the total weight of the copolymer) instead of the branched polysiloxane of formula 8 prepared in Preparation Example 1. Except that the content of linear polysiloxane of formula 10 was changed from 1% by weight to 4% by weight, polysiloxane-polycarbonate was prepared in the same manner as in Example 1, except that the content of linear polysiloxane of formula 10 was changed from 1% by weight to 4% by weight based on the total weight Copolymer. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

實施例10 Example 10

除使用在製備實施例2中製備的式9的分枝鏈聚矽氧烷(基於共聚物的總重量的4重量%)代替在製備實施例1中製備的式8的分枝鏈聚矽氧烷(基於總重量的8重量%)式10的線性聚矽氧烷的含量從1重量%改變為5%重量之外,,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表1中。 Except for using the branched polysiloxane of formula 9 prepared in Preparation Example 2 (4% by weight based on the total weight of the copolymer) instead of the branched polysiloxane of formula 8 prepared in Preparation Example 1. Except that the content of the linear polysiloxane of formula 10 was changed from 1% by weight to 5% by weight, a polysiloxane-polycarbonate was prepared in the same manner as in Example 1 (8% by weight based on the total weight). Copolymer. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 1 below.

比較例1 Comparative example 1

測量黏均分子量為30,000的線性聚碳酸酯(Samyang Corp.,TRIREX 3030IR)的性能,並將結果示於下表2中。 The properties of linear polycarbonate (Samyang Corp., TRIREX 3030IR) with a viscosity average molecular weight of 30,000 were measured, and the results are shown in Table 2 below.

比較例2 Comparative example 2

除不使用聚矽氧烷以外,與實施例1同樣地製備黏均分子量為70,000的線性聚碳酸酯,並將結果示於下表2中。 Except not using polysiloxane, a linear polycarbonate having a viscosity average molecular weight of 70,000 was prepared in the same manner as in Example 1, and the results are shown in Table 2 below.

比較例3 Comparative example 3

除不使用在製備實施例1中製備的式8的分枝鏈聚矽氧烷並且將式10的線性聚矽氧烷的含量從1重量%改變為9重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表2中。 Except that the branched polysiloxane of Formula 8 prepared in Preparation Example 1 was not used and the content of the linear polysiloxane of Formula 10 was changed from 1% by weight to 9% by weight, the same as Example 1 The polysiloxane-polycarbonate copolymer was prepared in the same way. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 2 below.

比較例4 Comparative example 4

除不使用在製備實施例3中製備的式10的線性聚矽氧烷並將式8的分枝鏈聚矽氧烷的含量從8重量%改變為9重量%之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表2中。 Except that the linear polysiloxane of Formula 10 prepared in Preparation Example 3 was not used and the content of the branched polysiloxane of Formula 8 was changed from 8% by weight to 9% by weight, the same as in Example 1 The polysiloxane-polycarbonate copolymer was prepared in the same way. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 2 below.

比較例5 Comparative example 5

除不使用在製備實施例3中製備的式10的線性聚矽氧烷和使用在製備實施例2中製備的式9的分枝鏈聚矽氧烷(基於共聚物的總重量的9重量%)代替在製備實施例1中製備的式8的支化聚矽氧烷(按共聚物的總重量計為8重量%)之外,以與實施例1相同的方式製備聚矽氧烷-聚碳酸酯共聚物。測量所製備的聚矽氧烷-聚碳酸酯共聚物的性質,並將結果示於下表2中。 Except not using the linear polysiloxane of formula 10 prepared in Preparation Example 3 and the branched polysiloxane of formula 9 prepared in Preparation Example 2 (based on 9 wt% of the total weight of the copolymer) ) In place of the branched polysiloxane of Formula 8 (8% by weight based on the total weight of the copolymer) prepared in Preparation Example 1, a polysiloxane-polysiloxane was prepared in the same manner as in Example 1. Carbonate copolymer. The properties of the prepared polysiloxane-polycarbonate copolymer were measured, and the results are shown in Table 2 below.

[表1]

Figure 108133599-A0202-12-0025-27
[Table 1]
Figure 108133599-A0202-12-0025-27

[表2]

Figure 108133599-A0202-12-0026-28
[Table 2]
Figure 108133599-A0202-12-0026-28

如表1所示,根據本發明的實施例1至10中製備的聚矽氧烷-聚碳酸酯共聚物具有優異的衝擊強度為30(kgcm/cm)或更高的低溫衝擊強度,優異的透射率為85%以上的透光度及優異的阻燃性。 As shown in Table 1, the polysiloxane-polycarbonate copolymers prepared in Examples 1 to 10 of the present invention have excellent impact strength of 30 (kgcm/cm) or higher at low temperature impact strength, excellent The transmittance is more than 85% and excellent flame retardancy.

然而,如表2所示,在線性聚碳酸酯樹脂(比較例1和2)的情況,透光度優異,但低溫下的衝擊強度和阻燃性非常差。在聚碳酸酯共聚物不具有具特定結構的分枝鏈聚矽氧烷的情況(比較例3),低溫下的透光度和衝擊強度優異, 但阻燃性差。而且,在聚碳酸酯共聚物不具有具特定結構的線性聚矽氧烷的情況(比較例4和5),透光度和阻燃性優異,但低溫下的衝擊強度相對較差。 However, as shown in Table 2, in the case of the linear polycarbonate resin (Comparative Examples 1 and 2), the light transmittance is excellent, but the impact strength and flame retardancy at low temperature are very poor. In the case where the polycarbonate copolymer does not have a branched polysiloxane with a specific structure (Comparative Example 3), the light transmittance and impact strength at low temperatures are excellent, But the flame retardancy is poor. Moreover, in the case where the polycarbonate copolymer does not have a linear polysiloxane having a specific structure (Comparative Examples 4 and 5), the light transmittance and flame retardancy are excellent, but the impact strength at low temperature is relatively poor.

表1和表2所示的性質的測定和評價方法如下。 The measurement and evaluation methods of the properties shown in Table 1 and Table 2 are as follows.

(a)1 H-NMR(核磁共振波譜法):該分析通過使用Avance DRX 300(Bruker)進行。使用1 H-NMR,通過在0.2ppm處觀察到的二甲基矽氧烷的甲基峰、在2.6ppm處觀察到的聚矽氧烷-聚碳酸酯的鍵合部分的亞甲基峰和在3.9ppm下觀察到的聚矽氧烷-聚碳酸酯鍵合部分的甲氧基峰來確認共聚物。 (a) 1 H-NMR (Nuclear Magnetic Resonance Spectroscopy): This analysis was performed by using Avance DRX 300 (Bruker). Using 1 H-NMR, the methyl peak of dimethylsiloxane observed at 0.2 ppm, the methylene peak of polysiloxane-polycarbonate bonding part observed at 2.6 ppm, and The methoxy peak of the polysiloxane-polycarbonate bonding portion observed at 3.9 ppm confirms the copolymer.

(b)黏均分子量(Mv):使用Ubbelohde黏度計在20℃測量二氯甲烷溶液的黏度,並根據下述式計算出極限黏度[η]。 (b) Viscosity average molecular weight (Mv): Measure the viscosity of the methylene chloride solution at 20°C using an Ubbelohde viscometer, and calculate the limiting viscosity [η] according to the following formula.

[η]=1.23x10-5Mv0.83 [η]=1.23x10 -5 Mv 0.83

(c)透射率:使用霧度計(HAZE-GARD PLUS,BYK GARDNER Co.Ltd)測量透射率。 (c) Transmittance: The transmittance was measured using a haze meter (HAZE-GARD PLUS, BYK GARDNER Co. Ltd).

(d)阻燃性:阻燃性是由美國Underwriter's Laboratories(UL)定義的UL-94阻燃性測試測得。該方法旨在從將燃燒器的火焰施加到一定尺寸的固定樣本10秒鐘後,根據燃燒時間或滴落性來評估阻燃性。燃燒時間是指火焰掉落後樣品繼續燃燒的時間。滴落引起的棉花著火是由用於標記的棉花確定,該棉花位於樣品底部下方約300mm處,而樣品底部則被來自樣品的燃燒顆粒滴落而燃燒。阻燃等級根據下表3劃分。 (d) Flame retardancy: Flame retardancy is measured by the UL-94 flame retardancy test defined by Underwriter's Laboratories (UL) in the United States. This method aims to evaluate the flame retardancy based on the burning time or dripping properties after applying the flame of the burner to a fixed sample of a certain size for 10 seconds. The burning time refers to the time that the sample continues to burn after the flame falls. The cotton fire caused by dripping was determined by the cotton used for marking, which was located about 300mm below the bottom of the sample, and the bottom of the sample was dripped and burned by burning particles from the sample. The flame retardant grades are divided according to Table 3 below.

[表3]

Figure 108133599-A0202-12-0028-29
[table 3]
Figure 108133599-A0202-12-0028-29

(e)衝擊強度:根據ASTM D256在-30℃的低溫下通過對試樣開槽來評估衝擊強度。將最終測試結果計算為10個樣品的測試結果的平均值。 (e) Impact strength: The impact strength is evaluated by notching the sample at a low temperature of -30°C according to ASTM D256. The final test result is calculated as the average of the test results of 10 samples.

Figure 108133599-A0305-02-0002-1
Figure 108133599-A0305-02-0002-1

Claims (16)

一種聚矽氧烷-聚碳酸酯共聚物,包含下列者作為重複單元:式1的聚矽氧烷;除了式1的聚矽氧烷以外的聚矽氧烷;及聚碳酸酯嵌段:
Figure 108133599-A0305-02-0031-7
於式1中,R1獨立地表示氫原子、具有1至13個碳原子的烴基、或羥基,R2獨立地表示具有1至13個碳原子的烴基、或羥基,R3獨立地表示具有2至8個碳原子的伸烷基,R4獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至10個碳原子的芳基,k獨立表示1至4的整數,l、m和n中之各者獨立地表示0至4的整數,條件是l、m和n中的至少一個不為0,且x和y分別代表0至100的整數, 其中該式1的聚矽氧烷和除了該式1的聚矽氧烷以外的聚矽氧烷的重量比為1:8至8:1。
A polysiloxane-polycarbonate copolymer comprising the following as repeating units: polysiloxane of formula 1; polysiloxanes other than polysiloxane of formula 1; and polycarbonate blocks:
Figure 108133599-A0305-02-0031-7
In Formula 1, R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, R 2 independently represents a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, and R 3 independently represents having An alkylene having 2 to 8 carbon atoms, R 4 independently represents a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an alkoxy group having 6 to An aryl group of 10 carbon atoms, k independently represents an integer from 1 to 4, and each of l, m and n independently represents an integer from 0 to 4, provided that at least one of l, m and n is not 0, And x and y respectively represent an integer from 0 to 100, wherein the weight ratio of the polysiloxane of the formula 1 to the polysiloxanes other than the polysiloxane of the formula 1 is 1:8 to 8:1.
如申請專利範圍第1項所述的聚矽氧烷-聚碳酸酯共聚物,其中該除了式1的聚矽氧烷以外的聚矽氧烷是下述式2的聚矽氧烷:
Figure 108133599-A0305-02-0032-8
於式2中,R5獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至20個碳原子的芳基,R6獨立地表示具有1至13個碳原子的烴基、或羥基,R7獨立地表示具有2至8個碳原子的伸烷基,A為X或NH-X-NH,其中X為具有1至20個碳原子的直鏈或分枝鏈脂族基團;具有3至20個碳原子的伸環烷基;或未被取代或被鹵素原子、烷基、烷氧基、芳基或羧基取代的具有6至30個碳原子的單核或多核伸芳基,m獨立地表示0至10的整數,且n獨立地表示2至1,000的整數。
The polysiloxane-polycarbonate copolymer according to the first item of the scope of patent application, wherein the polysiloxane other than the polysiloxane of formula 1 is a polysiloxane of the following formula 2:
Figure 108133599-A0305-02-0032-8
In Formula 2, R 5 independently represents a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aromatic group having 6 to 20 carbon atoms. R 6 independently represents a hydrocarbon group having 1 to 13 carbon atoms or a hydroxyl group, R 7 independently represents an alkylene group having 2 to 8 carbon atoms, A is X or NH-X-NH, where X is A straight or branched chain aliphatic group with 1 to 20 carbon atoms; a cycloalkylene group with 3 to 20 carbon atoms; or unsubstituted or substituted by halogen atoms, alkyl groups, alkoxy groups, aryl groups Or a carboxy-substituted mononuclear or polynuclear arylene group having 6 to 30 carbon atoms, m independently represents an integer of 0 to 10, and n independently represents an integer of 2 to 1,000.
如申請專利範圍第1項所述的聚矽氧烷-聚碳酸酯共聚物,其中該式1的聚矽氧烷是下述式4的聚矽氧烷與下述式5的化合物的反應產物:
Figure 108133599-A0305-02-0032-9
於式4中,R1、R2、l、m、n、x和y與該等在式1中定義者相同,
Figure 108133599-A0305-02-0033-10
於式5中,R4和k與該等在式1中定義者相同,且h表示1至7的整數。
The polysiloxane-polycarbonate copolymer as described in item 1 of the scope of patent application, wherein the polysiloxane of formula 1 is a reaction product of the polysiloxane of formula 4 below and the compound of formula 5 below :
Figure 108133599-A0305-02-0032-9
In formula 4, R 1 , R 2 , l, m, n, x, and y are the same as those defined in formula 1.
Figure 108133599-A0305-02-0033-10
In Formula 5, R 4 and k are the same as those defined in Formula 1, and h represents an integer from 1 to 7.
如申請專利範圍第1項所述的聚矽氧烷-聚碳酸酯共聚物,其中該聚碳酸酯嵌段由下述式3表示:
Figure 108133599-A0305-02-0033-11
於式3中,R8表示未被取代或被烷基、環烷基、烯基、烷氧基、鹵素原子或硝基取代的具有6至30個碳原子的芳族烴基。
The polysiloxane-polycarbonate copolymer described in item 1 of the scope of patent application, wherein the polycarbonate block is represented by the following formula 3:
Figure 108133599-A0305-02-0033-11
In Formula 3, R 8 represents an aromatic hydrocarbon group having 6 to 30 carbon atoms that is unsubstituted or substituted with an alkyl group, a cycloalkyl group, an alkenyl group, an alkoxy group, a halogen atom, or a nitro group.
如申請專利範圍第4項所述的聚矽氧烷-聚碳酸酯共聚物,其中式3的R8的芳族烴基衍生自下述式6的化合物:
Figure 108133599-A0305-02-0033-12
X是不具有官能基的直鏈、分枝鏈或環狀的伸烷基;或包含選自硫化物、醚、亞碸、碸、酮、萘基或異丁基苯基中的至少一個官能基的直鏈、分枝鏈或環狀伸烷基, R9和R10各自獨立地為鹵素原子;或直鏈、分枝鏈或環狀烷基,和p和q各自獨立地表示0至4的整數。
The polysiloxane-polycarbonate copolymer as described in item 4 of the scope of patent application, wherein the aromatic hydrocarbon group of R 8 in formula 3 is derived from the compound of formula 6 below:
Figure 108133599-A0305-02-0033-12
X is a linear, branched or cyclic alkylene group without a functional group; or contains at least one functional group selected from the group consisting of sulfide, ether, sulfene, sulfide, ketone, naphthyl or isobutylphenyl Linear, branched or cyclic alkylene group, R 9 and R 10 are each independently a halogen atom; or linear, branched or cyclic alkyl group, and p and q each independently represent 0 to An integer of 4.
如申請專利範圍第1項所述的聚矽氧烷-聚碳酸酯共聚物,其中該式1的聚矽氧烷的含量為該共聚物總重量的0.5至20重量%。 The polysiloxane-polycarbonate copolymer as described in item 1 of the scope of patent application, wherein the content of the polysiloxane of formula 1 is 0.5 to 20% by weight of the total weight of the copolymer. 如申請專利範圍第1項所述的聚矽氧烷-聚碳酸酯共聚物,其中,相對於該共聚物的總重量,該除了式1的聚矽氧烷以外的聚矽氧烷的含量為0.5至20重量%。 The polysiloxane-polycarbonate copolymer as described in item 1 of the scope of the patent application, wherein, relative to the total weight of the copolymer, the content of the polysiloxane other than the polysiloxane of formula 1 is 0.5 to 20% by weight. 如申請專利範圍第1項所述的聚矽氧烷-聚碳酸酯共聚物,其中基於該共聚物的總重量,該式1的聚矽氧烷和該除了式1的聚矽氧烷以外的聚矽氧烷的總含量為1至25重量%。 The polysiloxane-polycarbonate copolymer as described in item 1 of the patent application, wherein based on the total weight of the copolymer, the polysiloxane of formula 1 and the polysiloxane of formula 1 other than the polysiloxane of formula 1 The total content of polysiloxane is 1 to 25% by weight. 如申請專利範圍第1項所述的聚矽氧烷-聚碳酸酯共聚物,其黏均分子量為15,000至200,000。 The polysiloxane-polycarbonate copolymer as described in item 1 of the scope of the patent application has a viscosity average molecular weight of 15,000 to 200,000. 一種製備聚矽氧烷-聚碳酸酯共聚物的方法,包括:通過使下述式1的聚矽氧烷、除了式1的聚矽氧烷以外的聚矽氧烷和寡聚聚碳酸酯在界面反應條件下反應形成聚矽氧烷-聚碳酸酯中間體的步驟;和使用第一聚合催化劑聚合該聚矽氧烷-聚碳酸酯中間體的步驟:
Figure 108133599-A0305-02-0034-13
於式1中,R1獨立地表示氫原子、具有1至13個碳原子的烴基、或羥基,R2獨立地表示具有1至13個碳原子的烴基、或羥基,R3獨立地表示具有2至8個碳原子的伸烷基,R4獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至10個碳原子的芳基,k獨立表示1至4的整數,l、m和n中之各者獨立地表示0至4的整數,條件是l、m和n中的至少一個不為0,且x和y分別代表0至100的整數,其中該式1的聚矽氧烷和除了該式1的聚矽氧烷以外的聚矽氧烷的重量比為1:8至8:1。
A method for preparing a polysiloxane-polycarbonate copolymer, comprising: preparing polysiloxane of the following formula 1, polysiloxanes other than the polysiloxane of formula 1, and oligomeric polycarbonate in The step of reacting under interfacial reaction conditions to form a polysiloxane-polycarbonate intermediate; and the step of using the first polymerization catalyst to polymerize the polysiloxane-polycarbonate intermediate:
Figure 108133599-A0305-02-0034-13
In Formula 1, R 1 independently represents a hydrogen atom, a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, R 2 independently represents a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, and R 3 independently represents having An alkylene having 2 to 8 carbon atoms, R 4 independently represents a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an alkoxy group having 6 to An aryl group of 10 carbon atoms, k independently represents an integer from 1 to 4, and each of l, m and n independently represents an integer from 0 to 4, provided that at least one of l, m and n is not 0, And x and y respectively represent an integer from 0 to 100, wherein the weight ratio of the polysiloxane of formula 1 to the polysiloxanes other than the polysiloxane of formula 1 is 1:8 to 8:1.
如申請專利範圍第10項所述的聚矽氧烷-聚碳酸酯共聚物的製備方法,其中該除了式1的聚矽氧烷以外的聚矽氧烷是下述式2的聚矽氧烷:
Figure 108133599-A0305-02-0035-14
式2中,R5獨立地表示氫原子、鹵素原子、羥基、具有1至20個碳原子的烷基、具有1至20個碳原子的烷氧基或具有6至20個碳原子的芳基,R6獨立地表示具有1至13個碳原子的烴基、或羥基,R7獨立地表示具有2至8個碳原子的伸烷基, A為X或NH-X-NH,其中X為具有1至20個碳原子的直鏈或分枝鏈脂族基團;具有3至20個碳原子的伸環烷基;或未被取代或被鹵素原子、烷基、烷氧基、芳基或羧基取代的具有6至30個碳原子的單核或多核伸芳基,m獨立地表示0至10的整數,且n獨立地表示2至1,000的整數。
The method for preparing a polysiloxane-polycarbonate copolymer as described in item 10 of the scope of patent application, wherein the polysiloxane other than the polysiloxane of formula 1 is the polysiloxane of formula 2 below :
Figure 108133599-A0305-02-0035-14
In Formula 2, R 5 independently represents a hydrogen atom, a halogen atom, a hydroxyl group, an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or an aryl group having 6 to 20 carbon atoms , R 6 independently represents a hydrocarbon group having 1 to 13 carbon atoms, or a hydroxyl group, R 7 independently represents an alkylene group having 2 to 8 carbon atoms, A is X or NH-X-NH, where X is Straight or branched chain aliphatic groups of 1 to 20 carbon atoms; cycloalkylene groups of 3 to 20 carbon atoms; or unsubstituted or substituted by halogen atoms, alkyl groups, alkoxy groups, aryl groups or A carboxy-substituted mononuclear or polynuclear arylene group having 6 to 30 carbon atoms, m independently represents an integer of 0 to 10, and n independently represents an integer of 2 to 1,000.
如申請專利範圍第10項所述的聚矽氧烷-聚碳酸酯共聚物的製備方法,其中該形成聚矽氧烷-聚碳酸酯中間體的步驟包括以1:99至25:75的重量比混合該式1的聚矽氧烷和該除了式1的聚矽氧烷以外的聚矽氧烷之混合物與該寡聚聚碳酸酯的步驟。 The method for preparing polysiloxane-polycarbonate copolymer as described in item 10 of the scope of patent application, wherein the step of forming the polysiloxane-polycarbonate intermediate includes a weight of 1:99 to 25:75 The step of mixing the mixture of the polysiloxane of Formula 1 and the polysiloxane other than the polysiloxane of Formula 1 with the oligomeric polycarbonate. 如申請專利範圍第10項所述的聚矽氧烷-聚碳酸酯共聚物的製備方法,其中該形成聚矽氧烷-聚碳酸酯中間體的步驟包括形成包含該式1的聚矽氧烷、該除了式1的聚矽氧烷以外的聚矽氧烷和該寡聚聚碳酸酯之混合物的步驟,其中該混合物還包含相轉移催化劑、分子量調節劑和第二聚合催化劑。 The method for preparing a polysiloxane-polycarbonate copolymer according to the tenth item of the scope of patent application, wherein the step of forming a polysiloxane-polycarbonate intermediate includes forming a polysiloxane containing the formula 1 A step of the mixture of the polysiloxane other than the polysiloxane of Formula 1 and the oligomeric polycarbonate, wherein the mixture further includes a phase transfer catalyst, a molecular weight regulator and a second polymerization catalyst. 如申請專利範圍第10項所述的聚矽氧烷-聚碳酸酯共聚物的製備方法,其中該形成聚矽氧烷-聚碳酸酯中間體的步驟包括形成包含該式1的聚矽氧烷、該除了式1的聚矽氧烷以外的聚矽氧烷和該寡聚聚碳酸酯之混合物的步驟;及在該式1的聚矽氧烷、該除了式1的聚矽氧烷以外的聚矽氧烷和該寡聚聚碳酸酯的反應完成後,從所得混合物中萃取有機相的步驟;及其中該形成聚矽氧烷-聚碳酸酯中間體的步驟包括向提取的有機相提供第一聚合催化劑的步驟。 The method for preparing a polysiloxane-polycarbonate copolymer according to the tenth item of the scope of patent application, wherein the step of forming a polysiloxane-polycarbonate intermediate includes forming a polysiloxane containing the formula 1 , The step of the mixture of the polysiloxane other than the polysiloxane of formula 1 and the oligomeric polycarbonate; and the step of the polysiloxane of formula 1 and the polysiloxane of formula 1 other than After the reaction of the polysiloxane and the oligomeric polycarbonate is completed, the step of extracting the organic phase from the resulting mixture; and the step of forming the polysiloxane-polycarbonate intermediate includes providing the extracted organic phase with a step A polymerization catalyst step. 如申請專利範圍第10項所述的聚矽氧烷-聚碳酸酯共聚物的製備方法,其中該寡聚聚碳酸酯的黏均分子量為800至20,000。 According to the method for preparing polysiloxane-polycarbonate copolymer as described in item 10 of the scope of patent application, the viscosity average molecular weight of the oligomeric polycarbonate is 800 to 20,000. 一種模製品,為使用專利範圍第1項至第9項中任一項的聚矽氧烷-聚碳酸酯共聚物製備者。 A molded product is prepared by using any one of the first to ninth items of the patent scope of the polysiloxane-polycarbonate copolymer.
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