WO2020047881A1 - Device for testing infrared intensities of multiple infrared sensors - Google Patents

Device for testing infrared intensities of multiple infrared sensors Download PDF

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Publication number
WO2020047881A1
WO2020047881A1 PCT/CN2018/104940 CN2018104940W WO2020047881A1 WO 2020047881 A1 WO2020047881 A1 WO 2020047881A1 CN 2018104940 W CN2018104940 W CN 2018104940W WO 2020047881 A1 WO2020047881 A1 WO 2020047881A1
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infrared
infrared sensors
sensor
sensing
test object
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PCT/CN2018/104940
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French (fr)
Chinese (zh)
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薛永
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南京福碧源环境技术有限公司
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Publication of WO2020047881A1 publication Critical patent/WO2020047881A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01VGEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
    • G01V13/00Manufacturing, calibrating, cleaning, or repairing instruments or devices covered by groups G01V1/00 – G01V11/00

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  • the invention relates to the technical field of infrared intensity debugging of infrared sensors, and in particular to a device for debugging infrared intensity of multiple groups of infrared sensors.
  • the testing methods of infrared manufacturers generally use a single sensor, the sensor emits, a white reflective surface is added to the receiving front end, and the sensor is installed before and after the slide rail to confirm the receiving effect and change.
  • This test bench needs to be used in open spaces and is susceptible to interference from external light sources. And because the light source size of the test site is different, the test results will be different. 2. Only a small number of tests can be done, and the test results of the remaining sensors can be estimated by calculation.
  • the present invention provides a multi-group infrared sensor infrared intensity debugging device, which can debug multiple groups of sensors simultaneously, and the debugging of the sensing distance is accurate.
  • the present invention adopts the following technical solutions:
  • infrared sensors infrared intensity debugging device including more than one infrared sensor, rotating shaft, and simulated sensing objects; the simulated sensing objects are connected to the rotating shaft and rotate with the rotating shaft; the infrared sensors are distributed in the analog sensing One side of the object is around the rotation axis; the infrared light emitted by the infrared sensor is perpendicular to the analog sensor and the infrared light reflected by the analog sensor; the vertical distance between the analog sensor and the infrared sensor is adjustable.
  • the rotation speed of the rotating shaft is adjustable.
  • the rotating shaft is driven to rotate by a rotating electric machine, and the rotating speed of the rotating electric machine is adjustable.
  • the device includes a cabinet, and the infrared sensor and the simulated sensor are both disposed in the cabinet.
  • a plurality of sensing windows are provided on the top of the box, and the one or more infrared sensors are respectively installed on the sensing windows.
  • the device further includes a counter, the infrared sensor is connected to the counter, and a sensing signal of the infrared sensor is connected to the counter.
  • the analog sensing object rotates with the rotation axis, and the distances between the infrared sensors are adjustable, so that the sensing distances of multiple infrared sensors can be debugged at the same time, and the test proportion and efficiency are improved;
  • the rotation speed of the rotating shaft is adjustable, and the induction signal of the infrared sensor is connected to the counter, which can simulate and test the induction effect of the infrared sensor on the product's operating speed, and determine the induction frequency of the infrared sensor;
  • the present invention is not limited to the presence or absence of sensing objects. Products / equipment can be assembled at any time according to process requirements during assembly.
  • this debugging equipment has the advantages of high efficiency and accurate debugging, and also solves the problem that the sensing distance cannot be debugged when the sensing object is a consumable or a post-addition.
  • FIG. 1 is a schematic structural diagram of the present invention
  • Figure 2 is a schematic diagram of the installation position of the sensor
  • the present invention includes a cylindrical box 4 which is opaque.
  • the top of the cylindrical box 4 is provided with a plurality of through holes as sensing windows, and the infrared sensors 3 with the same sensing range are respectively installed.
  • the rotary electric machine 2 is installed above the cylindrical case 4, and its motor shaft is connected to the rotary shaft 5.
  • the analog sensor 6 has a long shape, and an upper end is provided with a white reflective surface, which is vertically connected to the rotating shaft 5. The height can be adjusted up and down. The vertical distance between the infrared sensor 3 and the analog sensing object 6 is the required sensing distance.
  • the cylindrical box 4 has a door for operation.
  • An illumination lamp can be arranged in the cylindrical box 4.
  • Rotary motor 2 can be connected to a frequency converter to adjust the speed.
  • in this embodiment there are 8 groups of infrared sensors 3, which are evenly distributed on the top of the cylindrical box 4.
  • the infrared sensor 3 senses the signal access counter
  • the rotary motor 2 and the infrared sensor 3 are powered on.
  • the rotary motor 2 rotates to drive the analog sensor 1 to rotate. If the infrared sensor 3 can sense each rotation, it counts once.

Abstract

A device for testing infrared intensities of multiple infrared sensors comprises one or more infrared sensors (3), a rotary shaft (5) and a test object (1). The test object (1) is connected to the rotary shaft (5) and rotates with the rotary shaft (5). The infrared sensors (3) are arranged at one side of the test object (1) and positioned around the rotary shaft (5). The infrared sensors (3) emit infrared rays perpendicular to the test object (1) and sense infrared rays reflected by the test object (1). A vertical distance between the test object (1) and the infrared sensor (3) is adjustable. The the infrared sensors (3) and the test object (1) are all placed in a non-optically transparent box. The device for testing infrared intensities of multiple infrared sensors can simultaneously test multiple infrared sensors and accurately adjust a sensing distance, is highly efficient, and can solve the problem in which a sensing distance is unable to be adjusted when a test object is a consumable or an appended object.

Description

多组红外感应器红外强度调试装置Multi-group infrared sensor infrared intensity debugging device 技术领域Technical field
本发明涉及红外感应器红外强度调试技术领域,具体涉及一种多组红外感应器红外强度调试装置。The invention relates to the technical field of infrared intensity debugging of infrared sensors, and in particular to a device for debugging infrared intensity of multiple groups of infrared sensors.
背景技术Background technique
目前红外厂家的测试方式一般是用单个感应器,感应器发射,接收前端加白色反光面,感应器装入滑轨前后运行以确认接收效果和变化。此测试方法有两个弊端:1、此测试台需在开放空间使用,易受外界光源干扰。且因测试地点的光源大小不同,会导致测试结果不同。2、仅能做极少的数量测试,其余感应器的测试效果通过计算估得。At present, the testing methods of infrared manufacturers generally use a single sensor, the sensor emits, a white reflective surface is added to the receiving front end, and the sensor is installed before and after the slide rail to confirm the receiving effect and change. There are two disadvantages to this test method: 1. This test bench needs to be used in open spaces and is susceptible to interference from external light sources. And because the light source size of the test site is different, the test results will be different. 2. Only a small number of tests can be done, and the test results of the remaining sensors can be estimated by calculation.
发明内容Summary of the Invention
针对上述现有技术的不足,本发明提供一种多组红外感应器红外强度调试装置,能够同时调试多组感应器,且感应距离调试准确。In view of the above-mentioned shortcomings of the prior art, the present invention provides a multi-group infrared sensor infrared intensity debugging device, which can debug multiple groups of sensors simultaneously, and the debugging of the sensing distance is accurate.
为实现上述目的,本发明采用如下技术方案:To achieve the above objective, the present invention adopts the following technical solutions:
多组红外感应器红外强度调试装置,包括一个以上红外感应器、旋转轴、模拟感应物;所述模拟感应物连接于所述旋转轴,随旋转轴旋转;所述红外感应器分布于模拟感应物的一侧,旋转轴的四周;所述红外感应器发出的红外线垂直于模拟感应物,并感应模拟感应物反射的红外线;所述模拟感应物与红外感应器之间的垂直距离可调。Multiple groups of infrared sensors infrared intensity debugging device, including more than one infrared sensor, rotating shaft, and simulated sensing objects; the simulated sensing objects are connected to the rotating shaft and rotate with the rotating shaft; the infrared sensors are distributed in the analog sensing One side of the object is around the rotation axis; the infrared light emitted by the infrared sensor is perpendicular to the analog sensor and the infrared light reflected by the analog sensor; the vertical distance between the analog sensor and the infrared sensor is adjustable.
进一步的,所述旋转轴的转速可调。Further, the rotation speed of the rotating shaft is adjustable.
进一步的,所述旋转轴由旋转电机驱动旋转,所述旋转电机转速可调。Further, the rotating shaft is driven to rotate by a rotating electric machine, and the rotating speed of the rotating electric machine is adjustable.
进一步的,所述装置包括箱体,所述红外感应器、模拟感应物均设置于箱体内。Further, the device includes a cabinet, and the infrared sensor and the simulated sensor are both disposed in the cabinet.
进一步的,所述箱体的顶部设有若干个感应窗口,所述一个以上红外感应器分别安装于感应窗口。Further, a plurality of sensing windows are provided on the top of the box, and the one or more infrared sensors are respectively installed on the sensing windows.
进一步的,所述装置还包括计数器,所述红外感应器连接计数器,其感应信号接入计数器。Further, the device further includes a counter, the infrared sensor is connected to the counter, and a sensing signal of the infrared sensor is connected to the counter.
有益效果:1、模拟感应物随旋转轴旋转,且与多组红外感应器之间的距离可调,这样可同时调试多组红外感应器的感应距离,提高测试比例和效率;Beneficial effects: 1. The analog sensing object rotates with the rotation axis, and the distances between the infrared sensors are adjustable, so that the sensing distances of multiple infrared sensors can be debugged at the same time, and the test proportion and efficiency are improved;
2、多组红外感应器同时调试可确保感应距离调试准确、一致,确保产品测试验证标准统一;2. Simultaneous debugging of multiple groups of infrared sensors can ensure accurate and consistent debugging of the sensing distance, and ensure uniform product testing and verification standards;
3、旋转轴旋转速度可调,红外感应器的感应信号接入计数器,这样可模拟测试红外感应器对产品运转速度的感应效果,确定红外感应器的感应频率;3. The rotation speed of the rotating shaft is adjustable, and the induction signal of the infrared sensor is connected to the counter, which can simulate and test the induction effect of the infrared sensor on the product's operating speed, and determine the induction frequency of the infrared sensor;
4、将多组红外感应器设置于箱体内同时调试,可确保测试环境一致,无光源干扰;4. Set multiple groups of infrared sensors in the box to debug at the same time, which can ensure the consistent test environment and no light source interference;
5、本发明不局限于感应物的存在与否,产品/设备在装配时根据工艺需要,可以在任何时段装配好。5. The present invention is not limited to the presence or absence of sensing objects. Products / equipment can be assembled at any time according to process requirements during assembly.
以上5点表明此调试设备具有效率高,调试准确的优点,还解决了当感应物为耗材或后添置物时感应距离无法调试的问题。The above 5 points indicate that this debugging equipment has the advantages of high efficiency and accurate debugging, and also solves the problem that the sensing distance cannot be debugged when the sensing object is a consumable or a post-addition.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图;FIG. 1 is a schematic structural diagram of the present invention;
图2为感应器安装位置示意图;Figure 2 is a schematic diagram of the installation position of the sensor;
图中标号:1、模拟感应物;2、旋转电机;3、红外感应器;4、圆柱形箱体;5、旋转轴。Reference numerals in the figure: 1. Analog inductive object; 2. Rotating motor; 3. Infrared sensor; 4. Cylindrical box; 5. Rotating shaft.
具体实施方式detailed description
下面结合实施例对本发明做更进一步的解释。The present invention will be further explained with reference to the following embodiments.
如图1所示,本发明包括圆柱形箱体4,圆柱形箱体4不透光。圆柱形箱体4的顶部设有多个通孔作为感应窗口,分别安装感应范围相同的红外感应器3。旋转电机2安装在圆柱形箱体4的上方,其电机轴连接旋转轴5。模拟感应物6为长条状,其上端为加白色反光面,其垂直连接于旋转轴5,高度可上下调节,高度可通过调节旋转电机2的电机轴的伸缩来调节。红外感应器3与模拟感应物6的垂直距离为所需的感应距离。圆柱形箱体4有门可入内操作。圆柱形箱体4内可设置照明灯。旋转电机2可连接变频器,以调节转速。As shown in FIG. 1, the present invention includes a cylindrical box 4 which is opaque. The top of the cylindrical box 4 is provided with a plurality of through holes as sensing windows, and the infrared sensors 3 with the same sensing range are respectively installed. The rotary electric machine 2 is installed above the cylindrical case 4, and its motor shaft is connected to the rotary shaft 5. The analog sensor 6 has a long shape, and an upper end is provided with a white reflective surface, which is vertically connected to the rotating shaft 5. The height can be adjusted up and down. The vertical distance between the infrared sensor 3 and the analog sensing object 6 is the required sensing distance. The cylindrical box 4 has a door for operation. An illumination lamp can be arranged in the cylindrical box 4. Rotary motor 2 can be connected to a frequency converter to adjust the speed.
如图2所示,本实施例中红外感应器3有8组,均匀分布于圆柱形箱体4的顶部。As shown in FIG. 2, in this embodiment, there are 8 groups of infrared sensors 3, which are evenly distributed on the top of the cylindrical box 4.
本发明的使用步骤为:The use steps of the present invention are:
1、将感应范围相同的多组红外感应器3分别放置于圆柱形箱体4的感应窗口内;1. Place multiple groups of infrared sensors 3 with the same sensing range in the sensing windows of the cylindrical box 4 respectively;
2、根据产品/设备的感应距离要求,预先调节好圆柱形箱体4内模拟感应物1到圆柱形箱体顶部感应器3的距离;2. According to the product / equipment sensing distance requirements, adjust the distance from the simulated sensor 1 in the cylindrical box 4 to the sensor 3 on the top of the cylindrical box in advance;
3、红外感应器3感应信号接入计数器;3. The infrared sensor 3 senses the signal access counter;
4、旋转电机2、红外感应器3通电,旋转电机2旋转带动模拟感应物1旋转,每旋转一圈各红外感应器3若能感应到,则计数一次;4. The rotary motor 2 and the infrared sensor 3 are powered on. The rotary motor 2 rotates to drive the analog sensor 1 to rotate. If the infrared sensor 3 can sense each rotation, it counts once.
5、调节红外感应器3上旋钮,使红外感应器3发出的红外线强度适中;红外强度要求:感应器发出的红外线强度适中,太强则反馈信号有误,太弱则无反馈信号;5. Adjust the knob on the infrared sensor 3 to make the infrared intensity of the infrared sensor 3 moderate; the infrared intensity requirements: the infrared intensity of the sensor is moderate, too strong, the feedback signal is wrong, too weak, there is no feedback signal;
6、调节模拟感应物6的高度以设定不同的感应距离,确定红外感应器3的实际感应距离,并计算实际感应距离与产品/设备所要求的感应距离之间的差值是否在误差范围之内,如果在误差范围内则红外测试距离达标,否则不达标;6. Adjust the height of the analog sensor 6 to set different sensing distances, determine the actual sensing distance of the infrared sensor 3, and calculate whether the difference between the actual sensing distance and the sensing distance required by the product / equipment is within the error range. Within the error range, the infrared test distance meets the standard, otherwise it does not meet the standard;
7、调节旋转电机2的旋转速度,通过计数器记录红外感应器3对不同产品运转速度的感应效果,确定其感应频率是否达标。7. Adjust the rotation speed of the rotary electric machine 2 and record the induction effect of the infrared sensor 3 on the running speed of different products through a counter to determine whether its induction frequency meets the standard.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principles of the present invention, several improvements and retouches can be made. These improvements and retouches also It should be regarded as the protection scope of the present invention.

Claims (6)

  1. 多组红外感应器红外强度调试装置,其特征在于,包括一个以上红外感应器(3)、旋转轴(5)、模拟感应物(1);所述模拟感应物(1)连接于所述旋转轴(5),随旋转轴(5)旋转;所述红外感应器(3)分布于模拟感应物(1)的一侧,旋转轴(5)的四周;所述红外感应器(3)发出的红外线垂直于模拟感应物(1),并感应模拟感应物(1)反射的红外线;所述模拟感应物(1)与红外感应器(3)之间的垂直距离可调。The infrared intensity debugging device for multiple groups of infrared sensors is characterized in that it includes more than one infrared sensor (3), a rotating shaft (5), and an analog inductive object (1); the analog inductive object (1) is connected to the rotation The axis (5) rotates with the rotation axis (5); the infrared sensor (3) is distributed on one side of the analog sensing object (1) and around the rotation axis (5); the infrared sensor (3) emits The infrared ray is perpendicular to and simulates the infrared ray reflected by the analogue sensible object (1); the vertical distance between the analogue sensible object (1) and the infrared sensor (3) is adjustable.
  2. 根据权利要求1所述的多组红外感应器红外强度调试装置,其特征在于,所述旋转轴(5)的转速可调。The infrared intensity debugging device for multiple groups of infrared sensors according to claim 1, characterized in that the rotation speed of the rotating shaft (5) is adjustable.
  3. 根据权利要求2所述的多组红外感应器红外强度调试装置,其特征在于,所述旋转轴(5)由旋转电机(2)驱动旋转,所述旋转电机(2)转速可调。The infrared intensity debugging device for multiple groups of infrared sensors according to claim 2, characterized in that the rotating shaft (5) is driven to rotate by a rotating electric machine (2), and the rotating speed of the rotating electric machine (2) is adjustable.
  4. 根据权利要求1所述的多组红外感应器红外强度调试装置,其特征在于,所述装置包括箱体(4),所述红外感应器(3)、模拟感应物(1)均设置于箱体(4)内。The infrared intensity debugging device for a plurality of groups of infrared sensors according to claim 1, characterized in that the device includes a box (4), and the infrared sensors (3) and the analog sensing objects (1) are both arranged in the box Body (4).
  5. 根据权利要求4所述的多组红外感应器红外强度调试装置,其特征在于,所述箱体(4)的顶部设有若干个感应窗口,所述一个以上红外感应器(3)分别安装于感应窗口。The infrared intensity debugging device for multiple groups of infrared sensors according to claim 4, characterized in that a plurality of sensing windows are provided on the top of the box (4), and the one or more infrared sensors (3) are respectively installed on the Induction window.
  6. 根据权利要求1所述的多组红外感应器红外强度调试装置,其特征在于,所述装置还包括计数器,所述红外感应器(3)连接计数器,其感应信号接入计数器。The infrared intensity debugging device for multiple groups of infrared sensors according to claim 1, characterized in that the device further comprises a counter, the infrared sensor (3) is connected to a counter, and its sensing signal is connected to the counter.
PCT/CN2018/104940 2018-09-03 2018-09-11 Device for testing infrared intensities of multiple infrared sensors WO2020047881A1 (en)

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